WO2009124159A1 - Method for producing composite member of metal member and resin member - Google Patents

Method for producing composite member of metal member and resin member Download PDF

Info

Publication number
WO2009124159A1
WO2009124159A1 PCT/US2009/039231 US2009039231W WO2009124159A1 WO 2009124159 A1 WO2009124159 A1 WO 2009124159A1 US 2009039231 W US2009039231 W US 2009039231W WO 2009124159 A1 WO2009124159 A1 WO 2009124159A1
Authority
WO
WIPO (PCT)
Prior art keywords
resin
metal
alloys
heated
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2009/039231
Other languages
English (en)
French (fr)
Inventor
Yuji Saga
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EIDP Inc
Original Assignee
EI Du Pont de Nemours and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EI Du Pont de Nemours and Co filed Critical EI Du Pont de Nemours and Co
Priority to CN2009801118351A priority Critical patent/CN101983118A/zh
Priority to EP09727775A priority patent/EP2259907A1/en
Priority to JP2011503155A priority patent/JP2011516310A/ja
Publication of WO2009124159A1 publication Critical patent/WO2009124159A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14311Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • B29C33/06Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using radiation, e.g. electro-magnetic waves, induction heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0078Measures or configurations for obtaining anchoring effects in the contact areas between layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0013Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fillers dispersed in the moulding material, e.g. metal particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0811Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using induction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B29K2705/02Aluminium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/10Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]

Definitions

  • JP Patent No. 2,878,967 discloses a method to strengthen adhesion between resin and metal in metal-insert molding process comprising pretreating the metal surface with an alkoxysilane compound.
  • JP laid open patent No. 2004-346255 discloses a polyamide composition containing a silane coupling agent and an epoxy-modified styrene elastomer to strengthen adhesion with metal.
  • Figure 1 illustrates a mold for practicing the method of the invention.
  • Figure 2 illustrates a composite molded product provided by the method of the invention.
  • the composite member obtained by the method of the invention can be used in a wide range of applications such as electronic products, automotive products, electrical products, and industrial machinery products.
  • Electronic products include illumination devices with LEDs, hard disks, and the like.
  • Copper powder Cu powder having a mean particie diameter of 10 ⁇ m.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
PCT/US2009/039231 2008-04-03 2009-04-02 Method for producing composite member of metal member and resin member Ceased WO2009124159A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN2009801118351A CN101983118A (zh) 2008-04-03 2009-04-02 制造具有金属构件和树脂构件的复合构件的方法
EP09727775A EP2259907A1 (en) 2008-04-03 2009-04-02 Method for producing composite member of metal member and resin member
JP2011503155A JP2011516310A (ja) 2008-04-03 2009-04-02 金属部材と樹脂部材との合成部材を製造する方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US12311408P 2008-04-03 2008-04-03
US61/123,114 2008-04-03

Publications (1)

Publication Number Publication Date
WO2009124159A1 true WO2009124159A1 (en) 2009-10-08

Family

ID=40739992

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2009/039231 Ceased WO2009124159A1 (en) 2008-04-03 2009-04-02 Method for producing composite member of metal member and resin member

Country Status (5)

Country Link
US (1) US8715534B2 (https=)
EP (1) EP2259907A1 (https=)
JP (1) JP2011516310A (https=)
CN (1) CN101983118A (https=)
WO (1) WO2009124159A1 (https=)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102365520A (zh) * 2009-03-30 2012-02-29 可隆工业株式会社 芳族聚酰胺复合材料及其制备方法
CN102407594B (zh) * 2010-09-17 2014-11-05 本田技研工业株式会社 成形装置及成形方法
IT1402342B1 (it) * 2010-10-12 2013-08-30 Sipa Progettazione Automaz Dispositivo di riscaldamento di preforme in materiale termoplastico.
CN102166801B (zh) * 2010-12-28 2014-11-26 南通万德科技有限公司 按键用导电粒生产方法
CN103732445B (zh) * 2011-08-10 2016-10-12 约翰逊控制技术公司 用于车辆的座椅靠背框架和其制造方法
JP5725298B2 (ja) * 2011-10-11 2015-05-27 トヨタ自動車株式会社 インサート成形方法、および射出成形機
CN104328302B (zh) * 2014-10-28 2016-08-24 北海嘉华珠宝有限公司 一种金合金
US11946119B2 (en) 2018-05-28 2024-04-02 Jfe Steel Corporation Powder mixture for powder metallurgy and method for producing powder mixture for powder metallurgy
DE102024129058A1 (de) * 2024-10-09 2026-04-09 Erwin Quarder Systemtechnik Gmbh Verfahren zur Herstellung von gespritzten Bauteilen

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0478246A1 (en) 1990-09-22 1992-04-01 Kyushu Hitachi Maxell, Ltd. Spiral cutter for use in an electric razor and a method for manufacturing the cutter
DE19962408A1 (de) * 1999-12-22 2001-06-28 Ver Foerderung Inst Kunststoff Polymerlegierung enthaltend Polymere und niedrigschmelzende Metalle
JP2003028986A (ja) * 2001-07-12 2003-01-29 Mitsubishi Plastics Ind Ltd 放射線遮蔽材料
US20030111647A1 (en) 2001-12-17 2003-06-19 Kafrit Industries (1993) Ltd. Electrically conductive polymeric composites

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4340551A (en) * 1980-08-11 1982-07-20 Asahi-Dow Limited Injection molded articles with improved surface characteristics, production of same and apparatus therefor
US5160462A (en) * 1986-02-14 1992-11-03 Canon Kabushiki Kaisha Preparing optical memory medium by laminating a thermoplastic resin layer on a thermosetting resin sheet
JPH06264104A (ja) * 1993-03-12 1994-09-20 Japan Steel Works Ltd:The 複合材料射出成形品およびその製造方法
JP2878967B2 (ja) * 1994-06-08 1999-04-05 ポリプラスチックス株式会社 金属をインサートした樹脂成形部品及びその製造法
US7056414B2 (en) * 1999-10-07 2006-06-06 Aisin Seiki Kabushiki Kaisha Connecting method for metal material and electric conductive plastic material and product thereby
DE10297231T5 (de) * 2001-09-27 2004-10-28 Nippon Kagaku Yakin Co. Ltd., Neyagawa Harzzusammensetzung mit hoher thermischen Leitfähigkeit und Verfahren zu ihrer Herstellung
ITTO20010970A1 (it) * 2001-10-12 2003-04-12 Fiat Ricerche Inettore di combustibile per un motore a combustione interna.
KR100827916B1 (ko) * 2002-11-08 2008-05-07 다이세이 플라스 가부시끼가이샤 알루미늄 합금과 수지조성물의 복합체 및 그 제조방법
JP4140446B2 (ja) * 2003-05-26 2008-08-27 宇部興産株式会社 金属被覆用ポリアミド樹脂組成物
CN101108900A (zh) * 2006-07-19 2008-01-23 乐金电子(天津)电器有限公司 具有金属质感的注塑物

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0478246A1 (en) 1990-09-22 1992-04-01 Kyushu Hitachi Maxell, Ltd. Spiral cutter for use in an electric razor and a method for manufacturing the cutter
DE19962408A1 (de) * 1999-12-22 2001-06-28 Ver Foerderung Inst Kunststoff Polymerlegierung enthaltend Polymere und niedrigschmelzende Metalle
JP2003028986A (ja) * 2001-07-12 2003-01-29 Mitsubishi Plastics Ind Ltd 放射線遮蔽材料
US20030111647A1 (en) 2001-12-17 2003-06-19 Kafrit Industries (1993) Ltd. Electrically conductive polymeric composites

Also Published As

Publication number Publication date
US8715534B2 (en) 2014-05-06
EP2259907A1 (en) 2010-12-15
JP2011516310A (ja) 2011-05-26
US20090250666A1 (en) 2009-10-08
CN101983118A (zh) 2011-03-02

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