WO2009116512A1 - カルボニル化合物の製造方法 - Google Patents
カルボニル化合物の製造方法 Download PDFInfo
- Publication number
- WO2009116512A1 WO2009116512A1 PCT/JP2009/055123 JP2009055123W WO2009116512A1 WO 2009116512 A1 WO2009116512 A1 WO 2009116512A1 JP 2009055123 W JP2009055123 W JP 2009055123W WO 2009116512 A1 WO2009116512 A1 WO 2009116512A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- acid
- carbonyl compound
- olefin
- palladium
- acetonitrile
- Prior art date
Links
- 150000001728 carbonyl compounds Chemical class 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims abstract description 44
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000006243 chemical reaction Methods 0.000 claims abstract description 24
- 229910052763 palladium Inorganic materials 0.000 claims abstract description 19
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims abstract description 15
- 150000001336 alkenes Chemical class 0.000 claims abstract description 12
- 239000007864 aqueous solution Substances 0.000 claims abstract description 9
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 7
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 7
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000003054 catalyst Substances 0.000 claims abstract description 5
- 229910001882 dioxygen Inorganic materials 0.000 claims abstract description 5
- 150000002506 iron compounds Chemical class 0.000 claims abstract description 5
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 claims description 25
- -1 cyclic olefin Chemical class 0.000 claims description 14
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 150000003997 cyclic ketones Chemical class 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 description 24
- 239000011964 heteropoly acid Substances 0.000 description 18
- 150000003839 salts Chemical class 0.000 description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 229940037003 alum Drugs 0.000 description 4
- 229910000358 iron sulfate Inorganic materials 0.000 description 4
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 125000004429 atom Chemical group 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000004817 gas chromatography Methods 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- SXVPOSFURRDKBO-UHFFFAOYSA-N Cyclododecanone Chemical compound O=C1CCCCCCCCCCC1 SXVPOSFURRDKBO-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 229920004482 WACKER® Polymers 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- NZNMSOFKMUBTKW-UHFFFAOYSA-N cyclohexanecarboxylic acid Chemical compound OC(=O)C1CCCCC1 NZNMSOFKMUBTKW-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910021432 inorganic complex Inorganic materials 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 150000002941 palladium compounds Chemical class 0.000 description 2
- YJVFFLUZDVXJQI-UHFFFAOYSA-L palladium(ii) acetate Chemical compound [Pd+2].CC([O-])=O.CC([O-])=O YJVFFLUZDVXJQI-UHFFFAOYSA-L 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 101150003085 Pdcl gene Proteins 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical class O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- GOKIPOOTKLLKDI-UHFFFAOYSA-N acetic acid;iron Chemical compound [Fe].CC(O)=O.CC(O)=O.CC(O)=O GOKIPOOTKLLKDI-UHFFFAOYSA-N 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- LCPUDZUWZDSKMX-UHFFFAOYSA-K azane;hydrogen sulfate;iron(3+);sulfate;dodecahydrate Chemical compound [NH4+].O.O.O.O.O.O.O.O.O.O.O.O.[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O LCPUDZUWZDSKMX-UHFFFAOYSA-K 0.000 description 1
- WIDMMNCAAAYGKW-UHFFFAOYSA-N azane;palladium(2+);dinitrate Chemical compound N.N.N.N.[Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O WIDMMNCAAAYGKW-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- CFBGXYDUODCMNS-UHFFFAOYSA-N cyclobutene Chemical compound C1CC=C1 CFBGXYDUODCMNS-UHFFFAOYSA-N 0.000 description 1
- UCIYGNATMHQYCT-OWOJBTEDSA-N cyclodecene Chemical compound C1CCCC\C=C\CCC1 UCIYGNATMHQYCT-OWOJBTEDSA-N 0.000 description 1
- HYPABJGVBDSCIT-UPHRSURJSA-N cyclododecene Chemical compound C1CCCCC\C=C/CCCC1 HYPABJGVBDSCIT-UPHRSURJSA-N 0.000 description 1
- VZFUCHSFHOYXIS-UHFFFAOYSA-N cycloheptane carboxylic acid Natural products OC(=O)C1CCCCCC1 VZFUCHSFHOYXIS-UHFFFAOYSA-N 0.000 description 1
- ZXIJMRYMVAMXQP-UHFFFAOYSA-N cycloheptene Chemical compound C1CCC=CCC1 ZXIJMRYMVAMXQP-UHFFFAOYSA-N 0.000 description 1
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 1
- AWSUTSRUDKEWIO-UHFFFAOYSA-N cyclooctadecene Chemical compound C1CCCCCCCCC=CCCCCCCC1 AWSUTSRUDKEWIO-UHFFFAOYSA-N 0.000 description 1
- URYYVOIYTNXXBN-UPHRSURJSA-N cyclooctene Chemical compound C1CCC\C=C/CC1 URYYVOIYTNXXBN-UPHRSURJSA-N 0.000 description 1
- 239000004913 cyclooctene Substances 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- IMBKASBLAKCLEM-UHFFFAOYSA-L ferrous ammonium sulfate (anhydrous) Chemical compound [NH4+].[NH4+].[Fe+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O IMBKASBLAKCLEM-UHFFFAOYSA-L 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- NPFOYSMITVOQOS-UHFFFAOYSA-K iron(III) citrate Chemical compound [Fe+3].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NPFOYSMITVOQOS-UHFFFAOYSA-K 0.000 description 1
- LZKLAOYSENRNKR-LNTINUHCSA-N iron;(z)-4-oxoniumylidenepent-2-en-2-olate Chemical compound [Fe].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O LZKLAOYSENRNKR-LNTINUHCSA-N 0.000 description 1
- 150000004715 keto acids Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- HBEQXAKJSGXAIQ-UHFFFAOYSA-N oxopalladium Chemical compound [Pd]=O HBEQXAKJSGXAIQ-UHFFFAOYSA-N 0.000 description 1
- 229910003445 palladium oxide Inorganic materials 0.000 description 1
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- DHRLEVQXOMLTIM-UHFFFAOYSA-N phosphoric acid;trioxomolybdenum Chemical compound O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.OP(O)(O)=O DHRLEVQXOMLTIM-UHFFFAOYSA-N 0.000 description 1
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- CGFYHILWFSGVJS-UHFFFAOYSA-N silicic acid;trioxotungsten Chemical compound O[Si](O)(O)O.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 CGFYHILWFSGVJS-UHFFFAOYSA-N 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- NRUVOKMCGYWODZ-UHFFFAOYSA-N sulfanylidenepalladium Chemical compound [Pd]=S NRUVOKMCGYWODZ-UHFFFAOYSA-N 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
- C07C45/34—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/195—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
- B01J27/198—Vanadium
- B01J27/199—Vanadium with chromium, molybdenum, tungsten or polonium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/19—Catalysts containing parts with different compositions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
- B01J23/8933—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/898—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with vanadium, tantalum, niobium or polonium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/89—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
- B01J23/8933—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/8993—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with chromium, molybdenum or tungsten
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/188—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/04—Mixing
Definitions
- the present invention relates to a method for producing a carbonyl compound.
- Patent Document 1 discloses a method of performing a reaction by adding a redox metal in the presence of palladium and a heteropolyacid.
- an olefin is reacted with molecular oxygen in the presence of a heteropolyanion, palladium, and an iron compound in an acetonitrile-containing aqueous solution under a condition that the amount of alkali metal in the reaction system is 1 gram atom or less per mole of heteropolyanion.
- the present invention relates to a method for producing a carbonyl compound.
- the activity per unit amount of Pd can be increased, and the corresponding carbonyl compound can be efficiently produced from olefin.
- Examples of the palladium source that can be used as a palladium catalyst in the present invention include palladium metal, palladium compounds, and mixtures thereof.
- Specific examples of the palladium compound include an organic acid salt of palladium, an oxyacid salt of palladium, palladium oxide, and palladium sulfide.
- these salts and oxides, organic complexes or inorganic complexes of sulfides, and mixtures thereof can be mentioned.
- Examples of the organic acid salt of palladium include, for example, palladium acetate and palladium cyanide.
- Examples of the oxyacid salt of palladium include, for example, palladium nitrate and palladium sulfate.
- Examples of organic or inorganic complexes of these salts, oxides, and sulfides include, for example, tetraamine palladium (II) nitrate, bis (acetylacetonate) palladium, and the like.
- an organic acid salt of palladium or an oxyacid salt of palladium is preferable, and palladium acetate is more preferable.
- it is desirable that the palladium source is not chloride, and the palladium source does not contain chlorine.
- the reaction is carried out under the condition that the amount of alkali metal in the reaction system is 1 gram atom or less per mole of heteropolyanion. Therefore, if the alkali metal concentration within this range is maintained, an alkali metal type heteropolyacid acid salt can be used.
- the method for preparing the acid salt is not particularly limited, but for example, an aqueous solution containing a heteropolyacid and a predetermined amount of alkali metal source is prepared, and the solvent is evaporated to dryness to synthesize a heteropolyacid acid salt of any composition. can do.
- all counter ions are protons.
- the heteropolyanion used in the present invention is preferably a heteropolyanion containing at least one element selected from the group consisting of P, Si, V, Mo and W, and more preferred heteropolyanions are P, V , A heteropolyanion containing at least one element selected from the group consisting of Mo and W.
- compositions (1A) and (1B) include those having the following composition formulas (1A) and (1B).
- XM 12 O 40 (1A) (Wherein X is P or Si, and M represents at least one element selected from the group consisting of Mo, V and W)
- heteropolyanion of the heteropolyacid having such a composition examples include, for example, phosphomolybdic acid, phosphotungstic acid, silicomolybdic acid, silicotungstic acid, phosphomolybdotungstic acid, phosphovanadotungstic acid, and phosphovanadomolybdic acid.
- heteropolyanion examples include, for example, phosphomolybdic acid, phosphotungstic acid, silicomolybdic acid, silicotungstic acid, phosphomolybdotungstic acid, phosphovanadotungstic acid, and phosphovanadomolybdic acid.
- heteropolyacids containing vanadium are preferably used, and phosphovanadotungstic acid or phosphovanadomolybdic acid is particularly preferred.
- H 4 PV 1 Mo 11 O 40 , H 5 PV 2 Mo 10 O 40 , H 6 PV 3 Mo 9 O 40 , and H 7 PV 4 Mo 8 O 40 are used as particularly preferable heteropolyacids.
- the preferred amount of heteropolyacid or acid salt of heteropolyacid depends on the type of heteropolyacid, etc., but in many cases the concentration in the acetonitrile-containing aqueous solution should be 0.1 mmol / L to 100 mmol / L. Is preferable, and it is more preferable that the range be in the range of 1 mmol / L to 50 mmol / L.
- the addition amount of the heteropolyacid or the acid salt of the heteropolyacid is usually 50 to 0.1 mol, preferably 20 to 0.5 mol, more preferably 1 to 10 mol, relative to 1 mol of palladium.
- the oxidation reaction is carried out in the presence of an effective amount of protons, and the reaction can also be carried out by separately adding a proton acid other than the heteropolyacid or its acid salt.
- a proton acid other than the heteropolyacid or its acid salt examples include inorganic acids, organic acids, and solid acids.
- the inorganic acid include binary acids (hydrogen acid) such as hydrochloric acid and hydrofluoric acid, and oxo acids (oxygen acid) such as sulfuric acid and nitric acid.
- organic acids include formic acid, aliphatic carboxylic acids (eg acetic acid), alicyclic carboxylic acids (eg cyclohexane carboxylic acid), aromatic carboxylic acids (eg benzoic acid), sulfonic acids (eg p-toluenesulfone). Acid).
- solid protonic acids include, for example, ion exchange resins (eg, sulfonic acid type ion exchange resins), acidic zeolites, and sulfated zirconia.
- the addition amount of the protonic acid different from the heteropolyacid is preferably 10 gram atoms or less per mole of the heteropolyanion. More preferably, an effective amount of protons is supplied by adding a heteropolyacid or an acid salt thereof.
- the iron compound is not particularly limited, and a known one can be used.
- inorganic salts such as iron sulfate, alum iron (ammonium iron sulfate), iron nitrate, and iron phosphate
- examples thereof include organic acid salts such as iron citrate and iron acetate, complexes such as phthalocyanine iron and iron acetylacetonate, and iron oxide.
- iron inorganic salts are preferably used, and iron sulfate and alum iron are preferred.
- a suitable addition amount of the iron compound is 0.01 mol to 100 mol, more preferably 0.1 mol to 50 mol, relative to 1 mol of the heteropolyacid.
- the reaction is carried out in an acetonitrile-containing aqueous solution.
- the preferred weight ratio of acetonitrile / water varies depending on the type of heteropolyacid used and the reaction conditions, and thus cannot be specified unconditionally, but is preferably 4.8 to 0.1 parts by weight of acetonitrile with respect to 1 part by weight of water, More preferred is 3 to 0.2 parts by weight.
- the amount of acetonitrile used in the above range is also suitable, for example, when using phosphovanadomolybdic acid.
- the olefin used in the present invention is not limited, but in particular, a cyclic ketone can be efficiently obtained by oxidizing a cyclic olefin.
- the cyclic olefin include cyclic olefins having 4 to 20 carbon atoms.
- cyclobutene, cyclopentene, cyclohexene, cycloheptene, cyclooctene, cyclodecene, cyclododecene, cyclooctadecene and the like can be mentioned.
- the cycloolefin used more preferably is cyclohexene, and cyclohexanone is efficiently produced from cyclohexene.
- the molecular oxygen pure oxygen or air can be used, and these gases may be used as a gas containing molecular oxygen by diluting with an inert gas such as nitrogen or helium.
- the amount of oxygen to be used is usually adjusted by the pressure of the oxygen-containing gas introduced into the reaction system, and the oxygen partial pressure is preferably set in the range of 0.01 to 10 MPa, more preferably 0.05 to 5 MPa.
- the reaction gas may be introduced in its entirety before the reaction, or the reaction may be conducted while being continuously supplied by blowing it into the system during the reaction.
- the reaction is usually carried out within a pressure range of 0.01 to 10 MPa (gauge pressure), preferably 0.05 to 7 MPa (gauge pressure), more preferably 0.1 to 5 MPa (gauge pressure).
- the oxidation reaction is usually performed in a temperature range of 0 to 200 ° C, preferably 10 to 150 ° C, more preferably 30 to 100 ° C.
- the reaction solution or reaction gas containing the product is collected and a carbonyl compound such as a desired ketone corresponding to the olefin is isolated.
- the produced ketone compound can be usually separated by distillation, phase separation or the like. Examples of ketones include cyclopentanone, cyclohexanone, cyclododecanone, and the like.
- the reaction can be performed in a batch, semi-batch, continuous process, or combinations thereof.
- Example 1 The following mixture was placed in a 120 ml autoclave and reacted at 323 K for 2 hours while stirring with a stirrer under 2 MPa air and 3 MPa nitrogen (oxygen partial pressure 0.42 MPa, nitrogen partial pressure 4.58 MPa). The resulting reaction mass was analyzed by gas chromatography. The results are shown in Table 1.
- Example 2 The reaction was performed in the same manner as in Example 1 except that acetonitrile / water (2.0 ml / 3.0 ml) was used as a solvent. The results are shown in Table 1.
- Example 3 The following mixture was placed in a 120 ml autoclave and reacted at 323 K for 2 hours while stirring with a stirrer under 2 MPa air and 3 MPa nitrogen (oxygen partial pressure 0.42 MPa, nitrogen partial pressure 4.58 MPa). The resulting reaction mass was analyzed by gas chromatography. The results are shown in Table 1.
- K 5 H 4 PMo 6 V 6 Mo 40 was prepared as follows according to the method disclosed in Patent Document 1. That is, 7.32 g of sodium metavanadate was dissolved in 38 ml of distilled water and brought to 90 ° C. Separately from this, 8.07 g of sodium molybdate was added to 12 ml of distilled water and heated to 90 ° C., and the previously prepared sodium metavanadate aqueous solution was added. To this mixture was added 5 ml of 85% phosphoric acid. After cooling, 8 g of potassium nitrate was added and stirred, and then the solid was filtered. The solid was recrystallized from 0.25 MH 2 SO 4 . The resulting solid was elemental analysis, was K 5 H 4 PMo 6 V 6 O 40.
- the cyclohexene oxidation reaction was carried out in the same manner as in Example 1 except that 100 mg (0.06 mmol) of K 5 H 4 PMo 6 V 6 O 40 thus prepared was used and 8.7 mg of sulfuric acid was further added. .
- Comparative Example 4 A cyclohexene oxidation reaction was carried out in the same manner as in Example 3 except that iron sulfate was not used. The results are shown in Table 1.
- the conversion rate represents the conversion rate of cyclohexene
- the selectivity is the ratio of the produced cyclohexanone to the converted cyclohexene
- TOF (h ⁇ 1 ) is (number of moles of cyclohexanone produced) / ( Pd mole number) / (reaction time).
- the present invention can be used as an industrial production method for producing a corresponding carbonyl compound from an olefin.
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Abstract
Description
XM12O40 (1A)
(式中、Xは、P又はSiであり、Mは、Mo、V及びWからなる群から選択される少なくとも1つの元素を表す)
又は、組成式(1B):
X2M18O62 (1B)
(式中、Xは、P又はSiであり、Mは、Mo、V及びWからなる群から選択される少なくとも1つの元素を表す。)
下記の混合物を120mlオートクレーブに入れ、空気2MPa、窒素3MPa(酸素分圧0.42MPa、窒素分圧4.58MPa)下、撹拌子で撹拌しながら323Kで2時間反応させた。得られた反応マスをガスクロマトグラフィーで分析した。結果を表1に示す。
(混合物)
シクロヘキセン:1.6g(20mmol)、
溶媒:アセトニトリル/水(3.0ml/2.0ml)、
Pd(OAc)2:4mg(0.02mmol)、
H7PV4Mo8O40(日本無機化学工業製):120mg(0.06mmol)、
ミョウバン鉄(FeNH4(SO4)2・12H2O、関東化学):58mg(0.12mmol)。
溶媒としてアセトニトリル/水(2.0ml/3.0ml)を用いた以外は、実施例1と同様にして反応を行った。結果を表1に示す。
下記の混合物を120mlオートクレーブに入れ、空気2MPa、窒素3MPa(酸素分圧0.42MPa、窒素分圧4.58MPa)下、撹拌子で撹拌しながら323Kで2時間反応させた。得られた反応マスをガスクロマトグラフィーで分析した。結果を表1に示す。
(混合物)
シクロヘキセン:0.32g(4mmol)、
溶媒:アセトニトリル/水(3.0ml/2.0ml)、
Pd(OAc)2:4mg(0.02mmol)、
H3PMo12O40(日本無機化学工業製):240mg、
硫酸鉄(Fe2(SO4)3・nH2O、関東化学)58mg(0.12mmol)。
ミョウバン鉄を用いなかった以外は、実施例1と同様にして反応を行った。結果を表1に示す。
特許文献1開示の方法に従ってK5H4PMo6V6Mo40を次のようにして調製した。すなわち、蒸留水38mlにメタバナジン酸ナトリウム7.32gを溶解させ、90℃にした。また、これとは別に蒸留水12mlにモリブデン酸ナトリウム8.07gを加え90℃に加熱し、先に調製したメタバナジン酸ナトリウム水溶液を加えた。この混合液に85%リン酸5mlを添加した。冷却後、硝酸カリウム8gを加えて撹拌した後、固形物をろ過した。その固体を0.25M H2SO4から再結晶した。得られた固体を元素分析したところ、K5H4PMo6V6O40であった。
特許文献1記載の触媒混合物を用いてシクロヘキセンの酸化反応を次のようにして実施した。すなわち、アセトニトリル/水(1.3ml/3.8ml)にPd(NO3)2 8mg、比較例2で調製したK5H4PMo6V6O40 160mg(0.09mmol)及びCu(NO3)2・3H2O 120mgを加え、更に硫酸7.7mg(0.08mmol)を添加した。ここにシクロヘキセン210mg(2.6mmol)を加えて、120mlオートクレーブに入れ、空気2MPa、窒素3MPa(酸素分圧0.42MPa、窒素分圧4.58MPa)下、撹拌子で撹拌しながら323Kで2時間反応させた。得られた反応マスをガスクロマトグラフィーで分析した。結果を表1に示す。
硫酸鉄を使用しなかった以外は実施例3と同様にしてシクロヘキセンの酸化反応を行った。結果を表1に示す。
Claims (5)
- ヘテロポリアニオン、パラジウム触媒、及び鉄化合物の存在下、アセトニトリル含有水溶液中、反応系内のアルカリ金属量がヘテロポリアニオン1モル当たり1グラム原子以下である条件下で、有効量のプロトン存在下、オレフィンを分子状酸素と反応させることを特徴とするカルボニル化合物の製造方法。
- オレフィンが環状オレフィンであり、カルボニル化合物が環状ケトンである請求項1に記載の製造方法。
- オレフィンがシクロヘキセンであり、カルボニル化合物がシクロヘキサノンである請求項1に記載の製造方法。
- ヘテロポリアニオンがバナジウムを含有する請求項1~3のいずれかに記載のカルボニル化合物の製造方法。
- アセトニトリル含有水溶液に含まれるアセトニトリルの量は、当該水溶液に含まれる水1重量部に対して4.8~0.1重量部である請求項1~4のいずれかに記載の製造方法。
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EP09723595A EP2263994A4 (en) | 2008-03-19 | 2009-03-17 | PROCESS FOR PREPARING A CARBONYL COMPOUND |
CN2009801094484A CN101977884A (zh) | 2008-03-19 | 2009-03-17 | 羰基化合物的制备方法 |
US12/933,346 US20110021842A1 (en) | 2008-03-19 | 2009-03-17 | Method for producing carbonyl compound |
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US10174129B2 (en) | 2007-02-14 | 2019-01-08 | Eastman Chemical Company | Regioselectively substituted cellulose esters produced in a carboxylated ionic liquid process and products produced therefrom |
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JPS63500923A (ja) | 1985-09-24 | 1988-04-07 | カタリティカ・アソシエイツ | オレフィン酸化触媒系 |
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2009
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- 2009-03-17 JP JP2009063983A patent/JP2010163412A/ja not_active Withdrawn
- 2009-03-17 KR KR1020107022821A patent/KR20100126497A/ko not_active Application Discontinuation
- 2009-03-17 WO PCT/JP2009/055123 patent/WO2009116512A1/ja active Application Filing
- 2009-03-17 EP EP09723595A patent/EP2263994A4/en not_active Withdrawn
- 2009-03-17 CN CN2009801094484A patent/CN101977884A/zh active Pending
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JPS63500923A (ja) | 1985-09-24 | 1988-04-07 | カタリティカ・アソシエイツ | オレフィン酸化触媒系 |
Non-Patent Citations (2)
Title |
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ANDERSON, T. M. ET AL.: "Asymmetric Sandwich-Type Polyoxoanions. Synthesis, Characterization, and X-ray Crystal Structures of Diferric Complexes [TMIIFeIII2 (P2W15O56) (P2TMII2W13O52)]16, TM = Cu or Co", INORGANIC CHEMISTRY, vol. 40, no. 25, 2001, pages 6418 - 6425 * |
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US20110021842A1 (en) | 2011-01-27 |
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