WO2009107439A1 - Corrugated roll unit and method for carrying the same - Google Patents

Corrugated roll unit and method for carrying the same Download PDF

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Publication number
WO2009107439A1
WO2009107439A1 PCT/JP2009/051290 JP2009051290W WO2009107439A1 WO 2009107439 A1 WO2009107439 A1 WO 2009107439A1 JP 2009051290 W JP2009051290 W JP 2009051290W WO 2009107439 A1 WO2009107439 A1 WO 2009107439A1
Authority
WO
WIPO (PCT)
Prior art keywords
roll unit
wheel
spare
wheels
corrugated
Prior art date
Application number
PCT/JP2009/051290
Other languages
French (fr)
Japanese (ja)
Inventor
水島一樹
加藤利英
新田隆司
Original Assignee
三菱重工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱重工業株式会社 filed Critical 三菱重工業株式会社
Priority to KR1020107011661A priority Critical patent/KR101170244B1/en
Publication of WO2009107439A1 publication Critical patent/WO2009107439A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845Details, e.g. provisions for drying, moistening, pressing
    • B31F1/2863Corrugating cylinders; Supporting or positioning means therefor; Drives therefor
    • B31F1/2868Exchangeable corrugating cylinders

Definitions

  • the present invention is applied to a single fuser for producing a single-sided corrugated paper by laminating a liner paper to a corrugated core paper that is passed through a pair of corrugated rolls each having a corrugated step on the outer peripheral surface.
  • the present invention relates to a configuration of a corrugated roll unit and a transport method of the corrugated roll unit.
  • the upper and lower rolls In a single facer, in order to produce multiple types of corrugated steps (flutes), it is necessary to replace the upper and lower rolls built into the single facer according to the type of flutes to be produced. Alternatively, it is necessary to replace the upper and lower rolls periodically due to wear of the flute over time. Since the upper and lower rolls need to be adjusted with high accuracy in the interval between the upper and lower rolls, the upper and lower rolls are usually configured as a step roll unit that is integrally attached to the frame with the interval adjusted in advance. The step roll unit is incorporated into a single facer.
  • Patent Document 1 Japanese Patent Publication No. 4-5 9 1 3 5 discloses an upper and lower roll changing device.
  • the upper and lower rolls are assembled into a frame, and a new unit unit is transported to a single fuser using a crane or other suspension device. Separated from the single facer in an integrated form and suspended by a separate suspension device.
  • the new unit is incorporated into the single feather and the old unit is transported on a carriage placed near the single feather.
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2 00 0-3 3 6 5 8) discloses another exchange means for the upper and lower rolls.
  • This means of exchange consists of a frame that is erected on a wheeled carriage L; the upper and lower rolls are rotatably mounted and fixed into a unit, and at the time of replacement, the stage roll unit is moved from the operating part of the single fuser body to the outside of the machine. Upper and lower row outside the machine The corrugated roll unit replaced with a new corrugated roll is transported to the working part and incorporated.
  • Patent Document 1 The means for exchanging the upper and lower rolls disclosed in Patent Document 1 requires a large hanging device such as a crane for hanging the unit in which the upper and lower rolls are incorporated in the frame, and the equipment cost is high. There is. In addition, there is a problem that it is not easy to position the unit when it is assembled in the operating part of the single fuser in a suspended state, and the replacement work takes a long time.
  • a step roll unit formed by rotatably arranging upper and lower step rolls on a frame erected on a carriage is incorporated into an operating portion of a single facer or removed from a cinder fuser body. I am doing so.
  • the length of the upper and lower corrugated rolls is 2 to 3 m, so the distance between the front and rear wheels is about 3.5 to 4.5 m, and the weight reaches 7 to 8 t. .
  • the corrugated roll unit is self-propelled, and the single facer is a hot and humid environment where high temperature is used for heating the upper and lower corrugated rolls. Therefore, the drive device for the wheels attached to the corrugated roll unit is driven by an electric motor. An air motor is used. The front wheel is driven by an air motor to move forward or backward, and the direction of the front wheel is operated by a handle (manual operation) to change the direction.
  • the center of rotation is the rear wheel, so the turning radius is the full length of the step roll unit ⁇ , and the single face is used for turning.
  • a large space is required around the server. Therefore, as shown in Fig. 5, in the conventional corrugated roll unit, the corrugated roll unit 1a extracted from the single facer s is turned with a large turning radius as shown by the arrow d, and the new corrugated roll unit ib is moved to the single facer. Even if it is incorporated in s, it is necessary to change the direction as indicated by arrow d 'and move it to the operating part of single facer s.
  • corrugated roll unit As another means for transporting the corrugated roll unit, there is also a method in which the corrugated roll unit is floated with an air skater to reduce the friction with the floor surface and run manually.
  • the air skater method has a problem that the floor surface on which the corrugated roll unit travels needs to have a smooth surface to some extent, bouncing occurs due to displacement of the center of gravity during travel, and the behavior is not stable.
  • the present invention improves the operability of the corrugated roll unit, thereby facilitating the insertion or removal of the corrugated roll unit from / to the single facer.
  • the purpose is to eliminate the need for a large space for replacing the lower roll.
  • the corrugated roll unit of the present invention comprises:
  • a step roll unit that is mounted on and fixed to a carriage having a traveling wheel, and a pair of step rolls is attached to and detached from a moving portion of a single feather.
  • the spare wheel When the step roll unit is turning or moving in the lateral direction, the spare wheel is lowered below the rear wheel so that the step roll unit moves between the front wheel and the spare wheel.
  • the spare wheel travels in the opposite direction to the front wheel and the distance between the front wheel and the spare wheel or the travel speed is adjusted so that the swivel center of the corrugated roll unit can be set arbitrarily between the front and rear wheels. It can be set to the position of.
  • the two spare wheels are provided, and the front wheels and the spare wheels are caused to travel when turning or moving in the lateral direction. Therefore, it is possible to move in the horizontal direction, and when moving the corrugated roll unit from the front-rear direction to the horizontal direction, There is no need to rotate the corrugated unit.
  • the spare wheel when turning the step roll unit, the spare wheel is made to travel in the opposite direction to the front wheel, and the turning center of the step roll unit is adjusted by adjusting the distance between the front wheel and the spare wheel or the travel speed thereof. It can be set at any position between the front and rear wheels.
  • the turning radius of the step roll unit can be set near the center of the step roll unit. For this reason, the turning radius can be made almost half as compared with the conventional case where the corrugated roll unit is turned around the rear wheel. Therefore, the space required for turning can be reduced and the operation of the step roll unit can be made easy.
  • the two spare wheels are mounted in such a manner that the mounting position in the longitudinal axis direction relative to the carriage can be changed, and the distance between the front wheel and the spare wheel and the travel speed thereof are adjusted to adjust the step roll unit. It can be configured to adjust the turning center position.
  • the spare wheels can be simplified, and the mounting cost of the spare wheel can be reduced as compared with the above configuration.
  • One or two second preparatory wheels are installed near the front wheels and fixed so that the traveling direction is in the lateral direction of the carriage and the mounting position can be changed above or below the front wheels.
  • the step opening unit When the step opening unit is turned or moved in the lateral direction, the spare wheel and the second spare wheel are caused to travel,
  • the spare wheel and the second spare wheel travel in opposite directions, and the distance between the spare wheel and the second spare wheel or the travel speed thereof is adjusted to adjust the travel speed of the step roll unit.
  • the swivel center of the wheel at any position between the spare wheel and the second spare wheel It may be configured to be settable.
  • the spare wheel and the second spare wheel may be configured so that the mounting position in the longitudinal axis direction relative to the carriage is fixed or movable. By adopting such a configuration, it becomes easier to set the turning center of the step roll unit when turning.
  • the spare wheel is attached to the carriage via an air spring made of a flexible container, and the air spring is attached to the air spring.
  • the spare wheel may be configured to move up and down by supplying and discharging compressed air, and the carriage may be provided with a stagger that restricts the lower limit position of the spare wheel.
  • a handle connected to the front wheel is provided in front of the corrugated roll unit, and the handle and the front wheel are configured so that the directions of the handle and the handle are provided.
  • an operating condition input section and a turning center display section for displaying the turning center of the step roll unit calculated from the inputted operating conditions during turning may be provided.
  • the drive unit is connected to the front wheels, and the operator rolls the corrugated roll unit by manually operating the direction of the handle.
  • an operating panel is provided on the handle, and when the operator inputs operating conditions to the operating panel, the turning center of the step roll unit corresponding to the operating conditions is calculated, and this turning center is displayed on the turning center display section.
  • the transport method of the corrugated roll unit of the present invention is a transport method using the corrugated roll unit of the present invention
  • the spare wheel When the corrugated roll unit turns or moves laterally, the spare wheel is placed below the rear wheel. Lower and run the corrugated unit with the front and spare wheels,
  • the front wheel and the spare wheel travel in opposite directions and the distance between the front wheel and the spare wheel or the travel speed is adjusted so that the turning center of the step roll unit is located between the front wheel and the rear wheel.
  • the setting position is set.
  • step roll unit old roll roll
  • new roll unit new roll unit
  • the new stage roll unit After moving the old stage roll unit incorporated in the moving part of the single fuser in the longitudinal direction and pulling it out from the working part of the single fuser, the new stage roll unit is connected to the old stage roll unit in parallel at the adjacent position,
  • the front and rear wheels of the old and new double-stage roll units are pointed sideways, and the new and old double-stage roll units are moved laterally together with the front and spare wheels, and the new-stage roll units are moved to the position facing the moving part of the single fan.
  • the old roll unit and the new roll unit can be moved simultaneously, facilitating exchange work and shortening the exchange time.
  • the front wheels and spare wheels of the old roll unit and the new roll unit are driven by the air motor, and at least the compressed air supplied to the air motors of the old and new double roll units is supplied from the same supply source when the old and new double roll units are connected. It is good to make it.
  • the configuration of the compressed air supply source can be simplified, and the adjustment of the compressed air pressure supplied to the double stage unit is facilitated.
  • the traveling direction is in the vicinity of the rear wheels.
  • the spare wheel With two spare wheels that are mounted facing the side of the carriage and the mounting position can be changed above or below the rear wheels.
  • the spare wheel When the unit is turning or moving laterally, the spare wheel is lowered below the rear wheel so that the step roll unit runs between the front wheel and the spare wheel, and when the step roll unit is turned, the spare wheel is moved in the opposite direction to the front wheel.
  • the turning center of the step wheel unit can be set at an arbitrary position between the front wheel and the rear wheel. Can be moved in the horizontal direction, and the turning radius of the stepped roll unit can be reduced, so that the operability of the stepped unit becomes easy and the space around the single facer can be reduced.
  • the spare wheel is lowered below the rear wheel when the corrugated roll unit of the present invention is used and the corrugated roll unit is turned or moved laterally.
  • the roll unit is driven with the front wheel and the spare wheel.
  • the front wheel is moved sideways with the front wheel and the spare wheel, and when the step roll unit is turned, the front wheel and the spare wheel are driven.
  • the turning center of the step roll unit is set to the set position between the front wheels and the rear wheels.
  • the roll unit can be moved in the lateral direction, and the turning radius of the roll unit can be reduced. It is possible to reduce the space around Gurufuesa.
  • FIG. 1 is a front view of a corrugated roll unit according to the first embodiment of the present invention.
  • FIG. 2 is a plan view of the corrugated roll unit according to the first embodiment.
  • FIG. 3 is a side view taken along line A_A in FIG.
  • FIG. 4 is a front view of the operation panel 10 according to the first embodiment.
  • FIG. 5 is an explanatory diagram of the conveying direction of the corrugated roll unit 1 according to the first embodiment.
  • FIG. 6 is an explanatory view schematically showing a modification of the first embodiment.
  • FIG. 7 is an explanatory diagram of a method for transporting the corrugated roll unit 1 according to the second embodiment of the present invention.
  • FIG. 1 is a front view of the transfer apparatus
  • FIG. 2 is a plan view
  • FIG. 3 is a side view taken along the line AA in FIG.
  • the corrugated roll unit 1 is formed by placing and fixing an upper stage door 3 and a lower stage door 4 on a carriage 2.
  • a front support frame 5 and a rear support frame 6 are rotatably provided at the front and rear portions of the carriage 2 so as to rotatably support the upper roll 3 and the lower roll 4.
  • a rotating shaft 8 is rotatably supported by a bearing 7 at the front end of the carriage 2, and a handle 9 is fixed to the upper end of the rotating shaft 8 so as to be rotatable in the left-right direction (the direction of arrow a in FIG. 2). ing.
  • the handle 9 is for the operator to hold the grip portion 9a of the handle 9 and point the step roll unit 1 in the moving direction.
  • An operation panel 10 described later is attached to the grip portion 9a.
  • the front wheels 12 are driven by a drive device including an air motor (not shown). For this reason, the front wheels 12 are oriented in the same direction as the handle 9 in conjunction with the direction of the handle 9.
  • the rear wheel 14 has no drive device and is driven by a step opening unit 1 driven by the front wheel 1 2.
  • the carriage 2 has a recess 21 for attaching a spare wheel 24 described later.
  • two air springs 2 2 made of a stretchable container are attached in the width direction of the carriage at a position near the rear wheel 14, and a frame 2 3 is attached to the lower part of the air spring 2 2.
  • a spare wheel 24 is rotatably mounted through the wheel. In this embodiment, the spare wheel 24 is fixed at a fixed position. Compressed air is supplied to and discharged from the compressed air supply source (not shown) to the air spring 22, and the air spring 22 is expanded and contracted by the supply and discharge of the compressed air. The position of the spare wheel 24 slightly moves up and down by the expansion and contraction of the air spring 22.
  • the air spring 22 may be composed of a flexible container, which is a superordinate concept of a stretchable container.
  • the rotating shaft 28 of the spare wheel 24 is disposed in the longitudinal direction of the carriage, and the spare wheel 24 is configured to be able to travel in the carriage width direction.
  • a support bracket 25 protrudes downward from the recess 21 at a position adjacent to the spare wheel 24, and the air motor 26 is fixed to the support bracket 25.
  • a gear 27 is attached to the output shaft of the air motor 26, and the gear 27 is disposed so as to mesh with the gear 29 attached to the rotary shaft 28 of the spare wheel 24.
  • the spare wheel 24 can be driven to rotate. At least one of the spare wheels 24 is driven by such a drive mechanism.
  • a stotno mechanism 3 1 is provided near the rear wheel 14 of the frame 2 3.
  • the stagger mechanism 3 1 includes a bolt 3 2 planted in the recess 2 1 of the carriage 2 and a nut 3 3 screwed into the bolt 3 2 and a frame 2 3 positioned horizontally toward the rear wheel 1 4 side. It consists of a locking member 3 4 and a force fixed to each other.
  • the locking member 3 4 is loosely fitted to the bolt 3 2 and is locked to the nut 3 3 to restrict its lowered position.
  • the lower limit position of the spare wheel 24 can be adjusted by adjusting the screwing position of the nut 3 3 with respect to the bolt 3 2.
  • a stagger 15 is attached to both ends of the carriage width direction to stop further tilting when the corrugated roll unit 1 is tilted more than a predetermined amount in the lateral direction.
  • the rear side of the corrugated roll unit 1 is supported by the spare wheel 24.
  • the rear wheels 1 4 should be buoyant from the floor surface f.
  • the floating amount t of the rear wheel 14 may be about 10 to 2 O mm, for example.
  • the corrugated roll unit 1 is supported by one front wheel 1 2 and two spare wheels 2 4.
  • the operator operates the handle 9 to direct the front wheels 12 in the cart width direction, thereby transporting the corrugated roll unit 1 in the lateral direction (direction of arrow e in FIG. 5).
  • the corrugated roll unit 1a can be transported in the lateral direction without swiveling, so that there is no need to provide a swiveling space around the single facer s.
  • FIG. 4 shows the operation panel 10 attached to the grip 9 a of the handle 9.
  • the operation panel 10 has various speeds such as the speed of the front wheels 1 2 and the spare wheels 2 4, the space around the Sing-no-refuser s, or the concave / convex state of the floor surface f around the Sing-no-refuser s.
  • An operation condition input section 1 0 0 for inputting operation conditions and a rotation center display section 1 0 1 for displaying the rotation center c of the roll unit 1 automatically calculated based on the input operation conditions are arranged. Yes.
  • the turning center c is determined based on the traveling speeds of the front wheels 12 and the spare wheels 24 traveling in opposite directions and the positions of the front wheels 12 and the spare wheels 24. That is, the distance 1 from the front wheel 1 2 to the turning center c and the distance 1 2 from the spare wheel 24 to the turning center c can be calculated from the traveling speeds of the front wheels 1 2 and the spare wheels 2 4. ,
  • the calculated position of the turning center c is automatically displayed on the turning center display section 101.
  • the contour of the step roll unit 1 is shown, and the turning center c is displayed at the calculated position in the contour.
  • the turning center c is located at the center position of the step roll unit 1, the turning radius of the step roll unit 1 can be minimized.
  • the spare wheel 2 4 is positioned below the rear wheel 14, and the new single facer 1 b is supported on the floor surface f by the front wheel 1 2 and the spare wheel 2 4.
  • the step roll unit 1 b is turned 90 degrees with the minimum turning radius by the same operation as described above, and is directed to the single facer s side.
  • the corrugated roll ib is incorporated into the single facer s.
  • the step roll unit 1 can be moved laterally without moving from the front-rear direction, and can be swung with the minimum turning radius.
  • the posture control of the corrugated roll unit 1 becomes easy. Therefore, the operability of the corrugated roll unit 1 is facilitated, and the corrugated roll unit 1 can be transported by one operator, and a large space around the single facer s is not required for transporting the corrugated roll unit 1.
  • the lower limit position of the spare wheel 2 4 can be regulated by the stno mechanism 3 1, and the impact received from the floor surface f can be received and absorbed by the air spring 2 2, so that it cannot be transmitted to the main body of the step roll unit 1. .
  • the lower limit position of the spare wheel 24 can be adjusted by adjusting the screwing position of the nut 3 3 to the bolt 3 2.
  • the turning center c is automatically calculated by inputting the operating condition to the operation panel 10 and the calculated turning center c is displayed on the turning center display section 1 0 1. Can be transported easily and accurately.
  • the carriage 2 is provided with a recess 21, and the spare wheel 24, the air motor 26, and the stagger mechanism 31 are attached to the recess 21, so these devices can be compactly integrated into the recess 21. ⁇ S can be placed. Therefore, the corrugated roll unit 1 can be incorporated into the operating portion of the single facer s without a large size.
  • the roll unit 1 since the horizontal roll unit 1 is prevented from tilting in the lateral direction by the stopper 15, the roll unit 1 can be prevented from falling down.
  • the spare wheel 2 4 is fixed to the carriage 2 near the rear wheel 1 4.
  • the spare wheel 24 can be moved in the longitudinal direction of the carriage with respect to the carriage 2. You may attach to.
  • the turning center c can be determined by the two parameters of the position of the spare wheel 24 and the speed of the front wheel 12 and the spare wheel 24. Therefore, the position of the turning center c can be set more accurately. it can.
  • FIG. 6 is an explanatory diagram schematically showing this modification.
  • two second spare wheels 3 5 are provided at the positions near the front wheel 1 2 and at both ends in the cart width direction. .
  • the second spare wheel 35 has the same configuration as that of the spare wheel 24, and its vertical position can be varied, and its traveling direction is directed in the cart width direction.
  • the spare wheel 2 4 and the second spare wheel 35 are moved down from the front wheel 1 2 and the rear wheel 1 4 so that the spare wheel 2 4 and the second spare wheel 1 are lowered.
  • the roll unit 1 can be supported by the two spare wheels 2 4 and the second spare wheel 3 5 when moving laterally or turning, so that the roll unit 1 can be stabilized. Can be run.
  • FIG. 7 in this embodiment, a corrugated roll unit 1 having the same structure as that of the first embodiment is used.
  • a corrugated roll unit 1 having the same structure as that of the first embodiment is used.
  • the old and new double roll units are connected with the mechanical connector 42. And with the old and new double-stage roll unit, the front motor 1 2 and spare wheel 2 4 air motor and air spring 2 2 A single compressed air source 40 is connected by a hose 41. Compressed air is supplied from a single compressed air supply source 40 to the old and new two-stage roll units that require compressed air.
  • the old and new two-stage roll units 1a and 1b are mechanically connected in parallel and conveyed in the direction of arrow e.
  • the conveyance is stopped. After that, release the connection of both roll units and carry out only the old roll unit 1a.
  • the old and new double-stage roll units can be transported together at the same time, so the transport time can be shortened.
  • the present invention when the upper and lower rolls of a single facer are replaced for reasons such as specification change or repair, it is easy to insert or remove the step roll unit from or to the single facer. Wide space and space can be eliminated in the surrounding area.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Handcart (AREA)

Abstract

Disclosed is a corrugated roll unit (1) which can be inserted into a single facer or drawn-out therefrom easily without requiring a large space on the periphery of the single facer. The corrugated roll unit (1) is constituted by mounting a pair of corrugated rolls (3, 4) fixedly on a truck (2) having running wheels (12, 14), and is attached removably to the operating portion of a single facer, wherein two back up wheels (24) are attached in the vicinity of the rear wheel (14) with the running direction thereof directed toward the lateral direction of the truck (2) such that the attaching positions can be changed above or below the rear wheel (14), the back up wheels (24) are lowered below the rear wheel (14) when the corrugated roll unit (1) is rotating or moving in the lateral direction (e) so that the corrugated roll unit (1) is made to run by means of the front wheel (12) and the back up wheels (24), the back up wheels (24) are run in the direction reverse to that of the front wheel (12) when the corrugated roll unit (1) is rotating, and the interval between the front wheel (12) and the back up wheels (24) or the running speeds thereof are regulated so that the center (c) of rotation of the corrugated roll unit (1) can be set at an arbitrary position between the front wheel (12) and the rear wheel (14).

Description

明 細 書 段ロールュニット及びその搬送方法  Paper cardboard roll unit and its transport method
技術分野 Technical field
本発明は、 外周面に夫々波形の段部を形成した一対の段ロール間に通紙されて 段成形された中芯紙にライナ紙を貼り合わせて片面段ボール紙を製造するシング ルフヱーサに適用される段ロールュニットの構成及び該段ロールュニットの搬送 方法に関する。 背景技術  INDUSTRIAL APPLICABILITY The present invention is applied to a single fuser for producing a single-sided corrugated paper by laminating a liner paper to a corrugated core paper that is passed through a pair of corrugated rolls each having a corrugated step on the outer peripheral surface. The present invention relates to a configuration of a corrugated roll unit and a transport method of the corrugated roll unit. Background art
シングルフエーサにおいては、 複数種類の波形段部 (フルート) を生産するた めに、 生産するフルー卜の種類に応じてシングルフエーサに組み込まれている上 下段ロールを交換する必要がある。 あるいは、 フルートの経時的な摩耗により上 下段ロールを定期的に交換する必要がある。 上下段ロールは、 上下段ロール間の 間隔を高精度に調整する必要があるため、 通常予め該間隔を調整された状態でフ レームに一体に取り付けられた段ロールュニットとして構成されている。そして、 該段ロールュニットをシングルフエーサに組み込むようにしている。  In a single facer, in order to produce multiple types of corrugated steps (flutes), it is necessary to replace the upper and lower rolls built into the single facer according to the type of flutes to be produced. Alternatively, it is necessary to replace the upper and lower rolls periodically due to wear of the flute over time. Since the upper and lower rolls need to be adjusted with high accuracy in the interval between the upper and lower rolls, the upper and lower rolls are usually configured as a step roll unit that is integrally attached to the frame with the interval adjusted in advance. The step roll unit is incorporated into a single facer.
特許文献 1 (特公平 4— 5 9 1 3 5号公報) に、 上下段ロールの交換装置が開 示されている。 この交換装置は、 上下段ロールがフレームに組み込まれ一体ィ匕し た形態の新ュニットをクレーン等の吊下げ装置でシングルフエ一ザまで運搬し、 既に組み込まれてレ、る上下段ロールをフレームに組み込まれ一体化された形態で シングルフエーサから切り離し、 別な吊下げ装置で吊り下げる。 そして、 新ュニ ットをシングルフエーサに組み込むと共に、 旧ュニットをシングルフエ一サの近 傍に置いた台車に乗せて搬送するようにしている。  Patent Document 1 (Japanese Patent Publication No. 4-5 9 1 3 5) discloses an upper and lower roll changing device. In this exchange device, the upper and lower rolls are assembled into a frame, and a new unit unit is transported to a single fuser using a crane or other suspension device. Separated from the single facer in an integrated form and suspended by a separate suspension device. In addition, the new unit is incorporated into the single feather and the old unit is transported on a carriage placed near the single feather.
特許文献 2 (特開 2 0 0 0— 3 3 6 5 8号公報) には、 上下段ロールの別な交 換手段が開示されている。 この交換手段は、 車輪付き台車に立設 L;たフレームに 上下段ロールを回転自在に載置固定してュニット化し、 交換時にはこの段ロール ュニットをシングルフヱーサ本体の稼動部から機外に移動し、 機外で上下段ロー ルを交換し、 新段ロールに交換した段ロールュニットを稼動部に向けて搬入し組 み込むようにしている。 Patent Document 2 (Japanese Patent Application Laid-Open No. 2 00 0-3 3 6 5 8) discloses another exchange means for the upper and lower rolls. This means of exchange consists of a frame that is erected on a wheeled carriage L; the upper and lower rolls are rotatably mounted and fixed into a unit, and at the time of replacement, the stage roll unit is moved from the operating part of the single fuser body to the outside of the machine. Upper and lower row outside the machine The corrugated roll unit replaced with a new corrugated roll is transported to the working part and incorporated.
特許文献 1に開示された上下段ロールの交換手段は、 上下段ロールがフレーム に組み込まれたュニットを吊り下げるためのクレーン等の大掛かりな吊下げ装置 を必要とし、 設備費が高価になるという問題がある。 また、 該ユニットを吊り下 げた状態でシングルフエ一ザの稼動部に組み込む際の位置決めが容易でなく、 交 換作業に長時間を要するという問題がある。  The means for exchanging the upper and lower rolls disclosed in Patent Document 1 requires a large hanging device such as a crane for hanging the unit in which the upper and lower rolls are incorporated in the frame, and the equipment cost is high. There is. In addition, there is a problem that it is not easy to position the unit when it is assembled in the operating part of the single fuser in a suspended state, and the replacement work takes a long time.
また、 特許文献 2に開示された交換手段では、 台車に立設したフレームに上下 段ロールを回転自在に配設してなる段ロールュニットをシングルフエーサの稼動 部に組み込むか、 あるいはシンダルフヱーサ本体から取り外すようにしている。 該段ロールユニットは、 上下段ロールの長さが 2〜3 mになるため、 前輪と後輪 との間隔は約 3 . 5〜4 . 5 mにもなり、 重量は 7〜8 tに達する。  In addition, in the exchange means disclosed in Patent Document 2, a step roll unit formed by rotatably arranging upper and lower step rolls on a frame erected on a carriage is incorporated into an operating portion of a single facer or removed from a cinder fuser body. I am doing so. In this corrugated roll unit, the length of the upper and lower corrugated rolls is 2 to 3 m, so the distance between the front and rear wheels is about 3.5 to 4.5 m, and the weight reaches 7 to 8 t. .
該段ロールュニットは自走式であり、 シングルフエーサでは上下段ロールの加 熱用に高温状態が使用される高温多湿環境であるため、 段ロールュニットに取り 付けられる車輪の駆動装置は、電動モータよりエアモータが用いられる。そして、 エアモータで前輪を駆動することで前進又は後進し、 前輪の向きをハンドル (手 動) で操作し、 方向転換するようにしている。  The corrugated roll unit is self-propelled, and the single facer is a hot and humid environment where high temperature is used for heating the upper and lower corrugated rolls. Therefore, the drive device for the wheels attached to the corrugated roll unit is driven by an electric motor. An air motor is used. The front wheel is driven by an air motor to move forward or backward, and the direction of the front wheel is operated by a handle (manual operation) to change the direction.
し力 し、 この段ロールュニットをシングルフエーサ本体から完全に抜き出した 後、 方向転換する場合、 回転中心は後輪となるため、 旋回半径が段ロールュニッ 卜の全長になり、 旋回するためにシングルフエーサの周囲に広いスペースを必要 となる。 従って、 図 5に示すように、 従来の段ロールユニットでは、 シングルフ エーサ sから抜き出した段ロールュニット 1 aを矢印 dに示すように大きな旋回 半径で方向転換し、 新しい段ロールュニッ i bをシングルフエーサ sに組み込 む場合でも、 矢印 d ' に示すように大きく方向転換してシングルフエーサ sの稼 動部に移動させる必要がある。  When the direction is changed after completely pulling out the step roll unit from the single facer body, the center of rotation is the rear wheel, so the turning radius is the full length of the step roll unit 、, and the single face is used for turning. A large space is required around the server. Therefore, as shown in Fig. 5, in the conventional corrugated roll unit, the corrugated roll unit 1a extracted from the single facer s is turned with a large turning radius as shown by the arrow d, and the new corrugated roll unit ib is moved to the single facer. Even if it is incorporated in s, it is necessary to change the direction as indicated by arrow d 'and move it to the operating part of single facer s.
段ロールュニットをシングルフエ一サに揷入する場合、 挿入位置を合わせて直 角方向から真っ直ぐ挿入する必要がある。 従来の段ロールユニットでは、 旋回半 径が大きく、 操作性に難があるため、 何度も切替えしながら位置又は方向を合わ せる必要がある。 そのため、 シングルフエ一ザへの挿入に熟練を要し、 段ロール ュニットの交換に長時間を要する。 When inserting a corrugated unit into a single fan, it is necessary to align the insertion position and insert it straight from the right direction. In the conventional corrugated roll unit, the turning radius is large and the operability is difficult, so it is necessary to adjust the position or direction while switching over and over. Therefore, skill is required to insert into a single feather, corrugated roll It takes a long time to replace the unit.
また、 段ロールユニットを搬送するための別な手段として、 エアスケータで段 ロールュニットを浮かべて床面との摩擦を微小とし、 人力で走行させる方式もあ る。  In addition, as another means for transporting the corrugated roll unit, there is also a method in which the corrugated roll unit is floated with an air skater to reduce the friction with the floor surface and run manually.
し力 し、 エアスケータ方式は、 段ロールユニットが走行する床面をある程度の 平滑面とする必要があると共に、 走行中の重心変位等によりバウンシングが発生 しゃすく、 挙動が安定しない問題がある。 また、 段ロールユニットの移動を人力 で行なう必要があり、 床面との摩擦が低く、 慣性により惰性走行するため、 精度 の高い取り回しゃ回転走行には最低二人以上のオペレータを必要とするという問 題がある。 発明の開示  However, the air skater method has a problem that the floor surface on which the corrugated roll unit travels needs to have a smooth surface to some extent, bouncing occurs due to displacement of the center of gravity during travel, and the behavior is not stable. In addition, it is necessary to move the corrugated roll unit manually, and the friction with the floor surface is low, and inertial running is performed due to inertia. There's a problem. Disclosure of the invention
本発明は、 力かる従来技術の課題に鑑み、 段ロールユニットの操作性を改善す ることにより、 段ロールュニットのシングルフエーサへの挿入又は抜き出しを容 易にすると共に、 シングルフエーサ周辺で上下段ロールの交換のための広いスぺ ースを不要としたことを目的とする。  In view of the problems of the prior art, the present invention improves the operability of the corrugated roll unit, thereby facilitating the insertion or removal of the corrugated roll unit from / to the single facer. The purpose is to eliminate the need for a large space for replacing the lower roll.
前記目的を達成するため、 本発明の段ロールユニットは、  In order to achieve the above object, the corrugated roll unit of the present invention comprises:
一対の.段ロールを、 走行輪を有する台車に載置固定してなりシングルフエ一ザの 稼動部に着脱される段ロールュニットにおいて、 In a step roll unit that is mounted on and fixed to a carriage having a traveling wheel, and a pair of step rolls is attached to and detached from a moving portion of a single feather.
後輪の近傍に走行方向を台車の横方向に向けて装着されかつ取付位置が後輪よ り上方又は下方に変更可能に取り付けられた 2個の予備輪を備え、  There are two spare wheels that are mounted near the rear wheel with the traveling direction facing the side of the carriage and the mounting position can be changed above or below the rear wheel.
段ロールュニットの旋回時又は横方向への移動時に該予備輪を後輪より下方に 下降させて段ロールュニットを前輪と予備輪とで走行させると共に、  When the step roll unit is turning or moving in the lateral direction, the spare wheel is lowered below the rear wheel so that the step roll unit moves between the front wheel and the spare wheel.
段ロールユニットの旋回時には、 予備輪を前輪と逆方向に走行させ、 前輪と予 備輪間の間隔又はこれらの走行速度を調整することにより該段ロールュニットの 旋回中心を前輪と後輪間の任意の位置に設定可能に構成したものである。  When turning the corrugated roll unit, the spare wheel travels in the opposite direction to the front wheel and the distance between the front wheel and the spare wheel or the travel speed is adjusted so that the swivel center of the corrugated roll unit can be set arbitrarily between the front and rear wheels. It can be set to the position of.
本発明の段ロールユニットでは、 前記 2個の予備輪を設け、 旋回時又は横方向 への移動時に前輪と該予備輪とで走行させるようにする。 そのため、 横方向への 移動が可能になり、段ロールュニットを前後方向から横方向に移動させる場合に、 段ロールュニットを旋回させる必要がない。 In the step roll unit of the present invention, the two spare wheels are provided, and the front wheels and the spare wheels are caused to travel when turning or moving in the lateral direction. Therefore, it is possible to move in the horizontal direction, and when moving the corrugated roll unit from the front-rear direction to the horizontal direction, There is no need to rotate the corrugated unit.
また、 段ロールユニットを旋回させる場合には、 予備輪を前輪と逆方向に走行 させるようにし、 前輪と予備輪間の間隔又はこれらの走行速度を調整することに より該段ロールュニットの旋回中心を前輪と後輪間の任意の位置に設定すること ができる。  Also, when turning the step roll unit, the spare wheel is made to travel in the opposite direction to the front wheel, and the turning center of the step roll unit is adjusted by adjusting the distance between the front wheel and the spare wheel or the travel speed thereof. It can be set at any position between the front and rear wheels.
これによつて、 段ロールュニッ卜の旋回半径を段ロールュニットの中心付近に 設定可能になる。 そのため、 従来のように段ロールユニットを後輪を中心に旋回 させる場合と比べて、 旋回半径を略半分近くにすることができる。 従って、 旋回 に要するスペースを狭くすることができると共に、 段ロールュニットの操作を容 易にすることができる。  As a result, the turning radius of the step roll unit can be set near the center of the step roll unit. For this reason, the turning radius can be made almost half as compared with the conventional case where the corrugated roll unit is turned around the rear wheel. Therefore, the space required for turning can be reduced and the operation of the step roll unit can be made easy.
本発明装置の段ロールュニットにおいて、 前記 2個の予備輪を台車に対する長 手軸方向取付位置を変更可能に装着し、 前輪と予備輪間の間隔及びこれらの走行 速度を調整することにより段ロールュニットの旋回中心位置を調整するように構 成することができる。  In the step roll unit of the device of the present invention, the two spare wheels are mounted in such a manner that the mounting position in the longitudinal axis direction relative to the carriage can be changed, and the distance between the front wheel and the spare wheel and the travel speed thereof are adjusted to adjust the step roll unit. It can be configured to adjust the turning center position.
力かる構成とすれば、 段ロールユニットの旋回中心の設定が容易になり、 前輪 と後輪間の任意の位置に精度良く設定することができる。  With a powerful configuration, it is easy to set the turning center of the corrugated roll unit, and it is possible to accurately set an arbitrary position between the front wheel and the rear wheel.
一方、 前記 2個の予備輪の台車に対する長手軸方向の取付位置を固定させ、 前 輪と該予備輪との走行速度差により段ロールュニットの旋回中心位置を調整する ように構成すれば、 予備輪の取付構造を簡素化でき、 前記構成と比べて、 予備輪 の取付コストを低減することができる。  On the other hand, if the mounting position of the two spare wheels with respect to the carriage in the longitudinal axis direction is fixed and the turning center position of the step roll unit is adjusted by the difference in traveling speed between the front wheels and the spare wheels, the spare wheels The mounting structure can be simplified, and the mounting cost of the spare wheel can be reduced as compared with the above configuration.
また、 本発明の段ロールユニットにおいて、  In the corrugated roll unit of the present invention,
前輪の近傍に走行方向を台車の横方向に向けて固定されかつ取付位置が前輪よ り上方又は下方に変更可能となるように取り付けられた 1個又は 2個の第 2の予 備輪を設け、  One or two second preparatory wheels are installed near the front wheels and fixed so that the traveling direction is in the lateral direction of the carriage and the mounting position can be changed above or below the front wheels. ,
段口一ルュニットの旋回時又は横方向への移動時に前記予備輪と該第 2の予備 輪とで走行させると共に、  When the step opening unit is turned or moved in the lateral direction, the spare wheel and the second spare wheel are caused to travel,
段ロールュニットの旋回時には、 該予備輪と第 2の予備輪とを互いに逆方向に 走行させ、 該予備輪と該第 2の予備輪間の間隔又はこれらの走行速度を調整する ことにより該段ロールュニットの旋回中心を予備輪と第 2の予備輪間の任意の位 置に設定可能に構成してもよい。 When the step roll unit turns, the spare wheel and the second spare wheel travel in opposite directions, and the distance between the spare wheel and the second spare wheel or the travel speed thereof is adjusted to adjust the travel speed of the step roll unit. The swivel center of the wheel at any position between the spare wheel and the second spare wheel. It may be configured to be settable.
この場合、 予備輪及び第 2の予備輪は、 台車に対する長手軸方向の取付位置を 固定とする力、 又は移動可能となるように構成してもよレ、。 かかる構成とするこ とによって、 旋回時の段ロールュニットの旋回中心の設定が更に容易になる。 また、 本発明の段ロールユニットにおいて、 予備輪を上下方向に可変となるよ うに台車に取り付ける手段として、 予備輪を可撓性容器からなる空気ばねを介し て台車に装着し、 該空気ばねに圧縮空気を給排することによつて該予備輪を上下 方向に移動可能に構成し、 台車に予備輪の下限位置を規制するストツバを設ける ようにするとよい。  In this case, the spare wheel and the second spare wheel may be configured so that the mounting position in the longitudinal axis direction relative to the carriage is fixed or movable. By adopting such a configuration, it becomes easier to set the turning center of the step roll unit when turning. In the corrugated roll unit of the present invention, as means for attaching the spare wheel to the carriage so as to be variable in the vertical direction, the spare wheel is attached to the carriage via an air spring made of a flexible container, and the air spring is attached to the air spring. The spare wheel may be configured to move up and down by supplying and discharging compressed air, and the carriage may be provided with a stagger that restricts the lower limit position of the spare wheel.
かかる構成とすれば、 床面から受ける振動や衝撃を該空気ばねで吸入すること ができる。 また、 該ストツバによって予備輪の下限位置を規制できるため、 予備 輪を該下限位置に保持することで、 後輪の間で上下方向位置に常に一定の差を持 たせることができる。  With such a configuration, vibrations and shocks received from the floor surface can be sucked by the air spring. In addition, since the lower limit position of the spare wheel can be regulated by the stagger, by holding the spare wheel at the lower limit position, it is possible to always have a certain difference in the vertical position between the rear wheels.
また、 本発明の段ロールユニットにおいて、 段ロールユニットの前方に前輪に 連結されたハンドルを設け、 該ハンドルと前輪の向きが連動するように構成し、 該ハンドルに操作パネルを設け、 該操作パネルに、 運転条件入力部と、 入力され た旋回時の運転条件から算出される段ロールュニットの旋回中心を表示する旋回 中心表示部とを設けるとよレ、。  In the corrugated roll unit of the present invention, a handle connected to the front wheel is provided in front of the corrugated roll unit, and the handle and the front wheel are configured so that the directions of the handle and the handle are provided. In addition, an operating condition input section and a turning center display section for displaying the turning center of the step roll unit calculated from the inputted operating conditions during turning may be provided.
力かる構成において、 前輪に駆動装置を連結し、 オペレータがハンドルの向き を手動で操作することにより、 段ロールユニットを走行させる。 この場合、 ハン ドルに操作パネルを設け、 オペレータが該操作パネルに運転条件を入力すると、 該運転条件に応じた段ロールュニットの旋回中心が算出され、 この旋回中心が旋 回中心表示部に表示される。  In a powerful configuration, the drive unit is connected to the front wheels, and the operator rolls the corrugated roll unit by manually operating the direction of the handle. In this case, an operating panel is provided on the handle, and when the operator inputs operating conditions to the operating panel, the turning center of the step roll unit corresponding to the operating conditions is calculated, and this turning center is displayed on the turning center display section. The
これによつて、 段ロールュニットを搬送中のオペレータによって段ロールュニ ットの旋回中心が明確に把握されるため、 段ロールュニットの搬送をより精度良 く行なうことができる。  As a result, the center of rotation of the corrugated roll unit is clearly grasped by the operator who is transporting the corrugated roll unit, so that the corrugated roll unit can be transported more accurately.
また、 本発明の段ロールユニットの搬送方法は、 前記本発明の段ロールュニッ トを用いた搬送方法であり、  Moreover, the transport method of the corrugated roll unit of the present invention is a transport method using the corrugated roll unit of the present invention,
段ロールュニットの旋回時又は横方向への移動時に該予備輪を後輪より下方に 下降させて段ロールュニットを前輪と予備輪とで走行させ、 When the corrugated roll unit turns or moves laterally, the spare wheel is placed below the rear wheel. Lower and run the corrugated unit with the front and spare wheels,
段ロールュニットの横方向への移動時は、 前輪を横方向に向けて該前輪と予備 輪とで走行させ、  When moving the corrugated unit in the lateral direction, run the front wheel in the lateral direction with the front wheel and the spare wheel,
段ロールュニットの旋回時には、 前輪と予備輪を互いに逆方向に走行させると 共に、 前輪と予備輪間の間隔又はこれらの走行速度を調整することにより段ロー ルュニットの旋回中心を前輪と後輪間の設定位置に設定するようにしたものであ る。  When turning the step roll unit, the front wheel and the spare wheel travel in opposite directions and the distance between the front wheel and the spare wheel or the travel speed is adjusted so that the turning center of the step roll unit is located between the front wheel and the rear wheel. The setting position is set.
さらに、 本発明方法において、 シングルフエーサでの使用の後交換される段口 ールユニット (旧段ロールュュット) と新たにシングルフエーサに装着される段 ロールユニット (新段ロールユニット) とを交換する場合に、  Furthermore, in the method of the present invention, when replacing the step roll unit (old roll roll) to be replaced after use with a single facer and the new roll unit (new roll unit) to be newly attached to the single facer. In addition,
シングルフエーサの稼動部に組み込まれた旧段ロールュニットを長手軸方向に 移動させてシングルフヱーサの稼動部から引き出した後、 旧段ロールュニットに 対して新段ロールュニットを隣接位置に並列に並べて連結し、  After moving the old stage roll unit incorporated in the moving part of the single fuser in the longitudinal direction and pulling it out from the working part of the single fuser, the new stage roll unit is connected to the old stage roll unit in parallel at the adjacent position,
新旧両段ロールュニットの前輪を横方向に向けて前輪及び予備輪で新旧両段ロ ールュニットを一体的に横方向に移動させて、 新段ロールュニットをシングルフ エーサの稼動部に面した位置に移動させ、  The front and rear wheels of the old and new double-stage roll units are pointed sideways, and the new and old double-stage roll units are moved laterally together with the front and spare wheels, and the new-stage roll units are moved to the position facing the moving part of the single fan. ,
その後、 新旧両段ロールユニットの連結を解除して、 新段ロールユニットを該 稼動部に揷入するようにするとよい。  After that, it is recommended to disconnect the old and new roll unit and insert the new roll unit into the operating section.
これによつて、 旧段ロールュニットと新段ロールュニットとを同時に移動させ ることができるので、 交換作業を容易にし、 交換時間を短縮することができる。 この場合、 旧段ロールュニット及び新段ロールュニットの前輪及び予備輪をェ ァモータで駆動し、 少なくとも新旧両段ロールュニットの連結時に新旧両段ロー ルュニットのエアモータに供給する圧縮空気を同一供給源から供給するようにす るとよい。 これによつて、 圧縮空気供給源の構成を簡素化できると共に、 両段ロ 一ルュニットに供給する圧縮空気圧の調整が容易になる。  As a result, the old roll unit and the new roll unit can be moved simultaneously, facilitating exchange work and shortening the exchange time. In this case, the front wheels and spare wheels of the old roll unit and the new roll unit are driven by the air motor, and at least the compressed air supplied to the air motors of the old and new double roll units is supplied from the same supply source when the old and new double roll units are connected. It is good to make it. As a result, the configuration of the compressed air supply source can be simplified, and the adjustment of the compressed air pressure supplied to the double stage unit is facilitated.
本発明の段ロールュニットによれば、 一対の段ロールを走行輪を有する台車に 載置固定してなりシングルフエ一ザの稼動部に着脱される段ロールュニットにお いて、 後輪の近傍に走行方向を台車の横方向に向けて装着されかつ取付位置が後 輪より上方又は下方に変更可能に取り付けられた 2個の予備輪を備え、 段ロール ュニットの旋回時又は横方向への移動時に該予備輪を後輪より下方に下降させて 段ロールュニットを前輪と予備輪とで走行させると共に、 段ロールュニットの旋 回時には、 予備輪を前輪と逆方向に走行させ、 前輪と予備輪間の間隔又はこれら の走行速度を調整することにより該段ロ一ルュニットの旋回中心を前輪と後輪間 の任意の位置に設定可能に構成したことにより、 段ロールュニットの横方向への 移動が可能になると共に、 段ローノレユニットの旋回半径を縮小できるので、 段口 ールュニットの操作性が容易になると共に、 シングルフエーサ周辺のスペースを 縮小することができる。 According to the corrugated roll unit of the present invention, in the corrugated roll unit in which a pair of corrugated rolls are mounted and fixed on a carriage having traveling wheels and are attached to and detached from the operating portion of the single feather, the traveling direction is in the vicinity of the rear wheels. With two spare wheels that are mounted facing the side of the carriage and the mounting position can be changed above or below the rear wheels. When the unit is turning or moving laterally, the spare wheel is lowered below the rear wheel so that the step roll unit runs between the front wheel and the spare wheel, and when the step roll unit is turned, the spare wheel is moved in the opposite direction to the front wheel. By adjusting the distance between the front wheel and the spare wheel or the traveling speed of the front wheel and the spare wheel so that the turning center of the step wheel unit can be set at an arbitrary position between the front wheel and the rear wheel. Can be moved in the horizontal direction, and the turning radius of the stepped roll unit can be reduced, so that the operability of the stepped unit becomes easy and the space around the single facer can be reduced.
また、 本発明の段ロールユニットの搬送方法によれば、 本発明の段ロールュニ ットを用い、 段ロールュニットの旋回時又は横方向への移動時に該予備輪を後輪 より下方に下降させて段ロールュニットを前輪と予備輪とで走行させ、 段ロール ュニットの横方向への移動時は、 前輪を横方向に向けて該前輪と予備輪とで走行 させ、 段ロールユニットの旋回時には、 前輪と予備輪を互いに逆方向に走行させ ると共に、 前輪と予備輪間の間隔又はこれらの走行速度を調整することにより段 ロールュニットの旋回中心を前輪と後輪間の設定位置に設定するようにしたこと により、 段ロールユニットの横方向への移動が可能になると共に、 段ロールュニ ットの旋回半径を縮小できるので、 段ロールュニットの操作性が容易になると共 に、 シングルフエーサ周辺のスペースを縮小することができる。 図面の簡単な説明  Further, according to the transport method of the corrugated roll unit of the present invention, the spare wheel is lowered below the rear wheel when the corrugated roll unit of the present invention is used and the corrugated roll unit is turned or moved laterally. The roll unit is driven with the front wheel and the spare wheel.When the step roll unit is moved in the lateral direction, the front wheel is moved sideways with the front wheel and the spare wheel, and when the step roll unit is turned, the front wheel and the spare wheel are driven. By rotating the wheels in opposite directions and adjusting the distance between the front wheels and the spare wheel or the travel speed of these wheels, the turning center of the step roll unit is set to the set position between the front wheels and the rear wheels. The roll unit can be moved in the lateral direction, and the turning radius of the roll unit can be reduced. It is possible to reduce the space around Gurufuesa. Brief Description of Drawings
第 1図は、 本発明の第 1実施形態に係る段ロールュニットの正面図である。 第 2図は、 前記第 1実施形態に係る段ロールュニットの平面図である。  FIG. 1 is a front view of a corrugated roll unit according to the first embodiment of the present invention. FIG. 2 is a plan view of the corrugated roll unit according to the first embodiment.
第 3図は、 図 1中の A _ A線に沿う側面図である。  FIG. 3 is a side view taken along line A_A in FIG.
第 4図は、 俞記第 1実施形態に係る操作パネル 1 0の正面図である。  FIG. 4 is a front view of the operation panel 10 according to the first embodiment.
第 5図は、 前記第 1実施形態に係る段ロールュニット 1の搬送方向の説明図で ある。  FIG. 5 is an explanatory diagram of the conveying direction of the corrugated roll unit 1 according to the first embodiment.
第 6図は、 前記第 1実施形態の変形例を模式的に示す説明図である。  FIG. 6 is an explanatory view schematically showing a modification of the first embodiment.
第 7図は、 本発明の第 2実施形態に係る段ロールュニット 1の搬送方法の説明 図である。 発明を実施するための最良の形態 FIG. 7 is an explanatory diagram of a method for transporting the corrugated roll unit 1 according to the second embodiment of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を図に示した実施形態を用いて詳細に説明する。 但し、 この実施 形態に記載されている構成部品の寸法、 材質、 形状、 その相対配置などは特に特 定的な記載がない限り、 この発明をそれのみに限定する趣旨ではない。  Hereinafter, the present invention will be described in detail with reference to embodiments shown in the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the component parts described in this embodiment are not intended to limit the present invention unless otherwise specified.
(実施形態 1 )  (Embodiment 1)
本発明の段ロールュニットに係る第 1実施形態を図 1〜図 4に基づいて説明す る。 図 1は、 該搬送装置の正面図、 図 2は同じく平面図、 図 3は、 図 1の A— A 線に沿う側面図である。 図 1及び図 2において、 段ロールユニット 1は、 台車 2 に上段口ール 3及び下段口ール 4を載置固定してなるものである。 台車 2の前部 及び後部には、 上段口ール 3及び下段ロール 4を回転自在に支持する前部支持フ レーム 5及び後部支持フレーム 6が立設されている。  A first embodiment of the corrugated roll unit of the present invention will be described with reference to FIGS. FIG. 1 is a front view of the transfer apparatus, FIG. 2 is a plan view, and FIG. 3 is a side view taken along the line AA in FIG. In FIG. 1 and FIG. 2, the corrugated roll unit 1 is formed by placing and fixing an upper stage door 3 and a lower stage door 4 on a carriage 2. A front support frame 5 and a rear support frame 6 are rotatably provided at the front and rear portions of the carriage 2 so as to rotatably support the upper roll 3 and the lower roll 4.
台車 2の前端部には、 軸受 7に回転軸 8が回動自在に支持され、 回転軸 8の上 端にはハンドル 9が左右方向(図 2の矢印 a方向)に回動可能に固着されている。 ハンドル 9は、 オペレータがハンドル 9の把持部 9 aを把持して段ロールュニッ ト 1を移動方向に向けるためのものである。 把持部 9 aには後述する操作パネル 1 0が取り付けられている。 回転軸 8の下端には、 カバー 1 1付きの 1個の前輪 1 2が設けられている。 前輪 1 2は、 図示しないエアモータからなる駆動装置に より走行する。 そのため、 ハンドル 9の向きに連動して前輪 1 2がハンドル 9と 同一方向を向くようになつている。  A rotating shaft 8 is rotatably supported by a bearing 7 at the front end of the carriage 2, and a handle 9 is fixed to the upper end of the rotating shaft 8 so as to be rotatable in the left-right direction (the direction of arrow a in FIG. 2). ing. The handle 9 is for the operator to hold the grip portion 9a of the handle 9 and point the step roll unit 1 in the moving direction. An operation panel 10 described later is attached to the grip portion 9a. At the lower end of the rotating shaft 8, one front wheel 1 2 with a cover 11 is provided. The front wheels 12 are driven by a drive device including an air motor (not shown). For this reason, the front wheels 12 are oriented in the same direction as the handle 9 in conjunction with the direction of the handle 9.
後部支持フレーム 6の台車幅方向両端に、 後部支持フレーム 6から後方に 2個 の支持フレーム 1 3が突設され、 該支持フレーム 1 3に夫々後輪 1 4が回動可能 に装着されている。 後輪 1 4は駆動装置がなく、 前輪 1 2によって走行する段口 ールュニット 1に従動する。  Two support frames 13 protrude from the rear support frame 6 to the rear at both ends of the rear support frame 6 in the carriage width direction, and the rear wheels 14 are rotatably mounted on the support frames 13, respectively. . The rear wheel 14 has no drive device and is driven by a step opening unit 1 driven by the front wheel 1 2.
台車 2には、 後述する予備輪 2 4を取り付けるための凹部 2 1が形成されてい る。 該凹部 2 1には、 後輪 1 4寄りの位置に、 伸縮性容器からなる 2個の空気ば ね 2 2が台車幅方向に取り付けられ、 空気ばね 2 2の下部には、 フレーム 2 3を 介して予備輪 2 4が回動可能に装着されている。 本実施形態において予備輪 2 4 は一定位置に固定される。 空気ばね 2 2には、 図示しない圧縮空気供給源から圧縮空気が給排され、 圧縮 空気の給排によって空気ばね 2 2が伸縮する。 そして、 空気ばね 2 2の伸縮によ つて予備輪 2 4の位置が上下に微小移動する。 なお、 空気ばね 2 2は、 伸縮性容 器の上位概念である可撓性容器で構成されてもよレ、。 The carriage 2 has a recess 21 for attaching a spare wheel 24 described later. In the recess 21, two air springs 2 2 made of a stretchable container are attached in the width direction of the carriage at a position near the rear wheel 14, and a frame 2 3 is attached to the lower part of the air spring 2 2. A spare wheel 24 is rotatably mounted through the wheel. In this embodiment, the spare wheel 24 is fixed at a fixed position. Compressed air is supplied to and discharged from the compressed air supply source (not shown) to the air spring 22, and the air spring 22 is expanded and contracted by the supply and discharge of the compressed air. The position of the spare wheel 24 slightly moves up and down by the expansion and contraction of the air spring 22. The air spring 22 may be composed of a flexible container, which is a superordinate concept of a stretchable container.
予備輪 2 4の回転軸 2 8は台車前後方向に配置されており、 予備輪 2 4は台車 幅方向に走行可能に構成されている。 凹部 2 1内で予備輪 2 4に隣接した位置に 支持ブラケット 2 5が下方に突設され、 支持ブラケット 2 5にエアモータ 2 6が 固定されている。 エアモータ 2 6の出力軸には歯車 2 7が装着され、 歯車 2 7は 予備輪 2 4の回転軸 2 8に装着された歯車 2 9と嚙み合うように配置されている。 こうして、 エアモータ 2 6を駆動することにより、 予備輪 2 4を回転駆動するこ とができる。 予備輪 2 4の少なくとも 1個は、 かかる駆動機構によって駆動され る。  The rotating shaft 28 of the spare wheel 24 is disposed in the longitudinal direction of the carriage, and the spare wheel 24 is configured to be able to travel in the carriage width direction. A support bracket 25 protrudes downward from the recess 21 at a position adjacent to the spare wheel 24, and the air motor 26 is fixed to the support bracket 25. A gear 27 is attached to the output shaft of the air motor 26, and the gear 27 is disposed so as to mesh with the gear 29 attached to the rotary shaft 28 of the spare wheel 24. Thus, by driving the air motor 26, the spare wheel 24 can be driven to rotate. At least one of the spare wheels 24 is driven by such a drive mechanism.
また、 フレーム 2 3の後輪 1 4寄りにはストッノ機構 3 1が設けられている。 ストツバ機構 3 1は、 台車 2の凹部 2 1に植設されたボルト 3 2及びボルト 3 2 に螺合したナツト 3 3と、 後輪 1 4側に向かって水平方向に位置してフレーム 2 3に固定された係止部材 3 4と力 らなる。 係止部材 3 4はボルト 3 2に遊嵌して おり、 ナット 3 3に係止してその下降位置を規制される。 なお、 ナット 3 3のボ ルト 3 2に対する螺合位置を調節することによって、 予備輪 2 4の下限位置を調 整することができる。  Further, a stotno mechanism 3 1 is provided near the rear wheel 14 of the frame 2 3. The stagger mechanism 3 1 includes a bolt 3 2 planted in the recess 2 1 of the carriage 2 and a nut 3 3 screwed into the bolt 3 2 and a frame 2 3 positioned horizontally toward the rear wheel 1 4 side. It consists of a locking member 3 4 and a force fixed to each other. The locking member 3 4 is loosely fitted to the bolt 3 2 and is locked to the nut 3 3 to restrict its lowered position. The lower limit position of the spare wheel 24 can be adjusted by adjusting the screwing position of the nut 3 3 with respect to the bolt 3 2.
また、 前部支持フレーム 5の下端には、 台車幅方向両端に、 段ロールユニット 1が横方向に所定以上傾いたときに、 それ以上の傾きを止めるためのストツバ 1 5が取り付けられている。  In addition, at the lower end of the front support frame 5, a stagger 15 is attached to both ends of the carriage width direction to stop further tilting when the corrugated roll unit 1 is tilted more than a predetermined amount in the lateral direction.
かかる構成の本実施形態において、 図 5に基づいて本実施形態の段ロールュニ ット 1の搬送方法を説明する。 図 5において、 シングルフエーサ sに組み込まれ て今まで運転に供された旧段ロールュニット 1 aを新段ロールュニット 1 bに交 換する場合には、 まず旧段ロールュニット 1 aを矢印 b方向に搬送してシングル フエーサ sから引き抜く。 その後、 空気ばね 2 2に図示しない圧縮空気供給源か ら圧縮空気を供給して、 予備輪 2 4を下降させる。  In this embodiment having such a configuration, a method for transporting the corrugated roll unit 1 according to this embodiment will be described with reference to FIG. In Fig. 5, when replacing the old roll unit 1a that has been installed in the single facer s and has been operated until now, the old roll unit 1a is first transported in the direction of the arrow b. Then pull out from the single facer s. Thereafter, compressed air is supplied to the air spring 22 from a compressed air supply source (not shown), and the spare wheel 24 is lowered.
そして、 図 1に示すように、 予備輪 2 4で段ロールユニット 1の後側を支持さ せ、 後輪 1 4を床面 f から浮力せるようにする。 後輪 1 4の浮き量 tは例えば 1 0〜2 O mmほどでよい。 これによつて、 段ロールユニット 1は、 1個の前輪 1 2と 2個の予備輪 2 4で支持されるようになる。 その後、 オペレータがハンドル 9を操作して、 前輪 1 2を台車幅方向に向けることによって、 段ロールユニット 1を横方向 (図 5中の矢印 e方向) に向けて搬送する。 Then, as shown in Fig. 1, the rear side of the corrugated roll unit 1 is supported by the spare wheel 24. The rear wheels 1 4 should be buoyant from the floor surface f. The floating amount t of the rear wheel 14 may be about 10 to 2 O mm, for example. Thus, the corrugated roll unit 1 is supported by one front wheel 1 2 and two spare wheels 2 4. Thereafter, the operator operates the handle 9 to direct the front wheels 12 in the cart width direction, thereby transporting the corrugated roll unit 1 in the lateral direction (direction of arrow e in FIG. 5).
このように操作することによって、 段ロールュニット 1 aを旋回させずに横方 向に搬送できるので、 シングルフエーサ sの周辺に旋回用のスペースを取る必要 がなくなる。  By operating in this way, the corrugated roll unit 1a can be transported in the lateral direction without swiveling, so that there is no need to provide a swiveling space around the single facer s.
次に、 本実施形態において、 段ロールユニット 1を小さい旋回半径で旋回させ る搬送方法を説明する。 図 4はハンドル 9の把持部 9 aに装着された操作パネル 1 0を示す。図 4において、操作パネル 1 0には、前輪 1 2や予備輪 2 4の速度、 シングノレフエーサ s周辺のスペース、 又はシングノレフエーサ s周辺の床面 f の凹 凸状態等、 種々の運転条件を入力する運転条件入力部 1 0 0と、 入力された運転 条件に基づいて自動的に算出された段ロールュニット 1の旋回中心 cが表示され る旋回中心表示部 1 0 1が配置されている。  Next, in this embodiment, a conveying method for turning the corrugated roll unit 1 with a small turning radius will be described. FIG. 4 shows the operation panel 10 attached to the grip 9 a of the handle 9. In FIG. 4, the operation panel 10 has various speeds such as the speed of the front wheels 1 2 and the spare wheels 2 4, the space around the Sing-no-refuser s, or the concave / convex state of the floor surface f around the Sing-no-refuser s. An operation condition input section 1 0 0 for inputting operation conditions and a rotation center display section 1 0 1 for displaying the rotation center c of the roll unit 1 automatically calculated based on the input operation conditions are arranged. Yes.
旋回中心 cは、 互いに逆方向に走行する前輪 1 2と予備輪 2 4の走行速度及び 前輪 1 2と予備輪 2 4の位置に基づいて決定される。 即ち、 前輪 1 2から旋回中 心 cまでの距離 1 及び予備輪 2 4から旋回中心 cまでの距離 1 2は、前輪 1 2及 び予備輪 2 4の走行速度から算出できる。 、 The turning center c is determined based on the traveling speeds of the front wheels 12 and the spare wheels 24 traveling in opposite directions and the positions of the front wheels 12 and the spare wheels 24. That is, the distance 1 from the front wheel 1 2 to the turning center c and the distance 1 2 from the spare wheel 24 to the turning center c can be calculated from the traveling speeds of the front wheels 1 2 and the spare wheels 2 4. ,
こうして、 算出された旋回中心 cの位置が自動的に旋回中心表示部 1 0 1に表 示されるようになつている。 旋回中心表示部 1 0 1では、 段ロールユニット 1の 輪郭が図示され、 該輪郭中の算出された位置に旋回中心 c表示される。 旋回中心 cがちょうど段ロールュニッ ト 1の中心位置に位置したときに、 段ロールュニッ ト 1の旋回半径を最小とすることができる。  In this way, the calculated position of the turning center c is automatically displayed on the turning center display section 101. In the turning center display section 1 0 1, the contour of the step roll unit 1 is shown, and the turning center c is displayed at the calculated position in the contour. When the turning center c is located at the center position of the step roll unit 1, the turning radius of the step roll unit 1 can be minimized.
図 5において、 段ロールュニット 1 aをシングルフエーサ sから引き出した位 置で、 オペレータが操作パネル 1 0を操作して段ロールュニット 1 aを旋回させ る。 これによつて、 段ロールュニット 1 aを運転条件に応じて設定された旋回中 心 cを軸として、 l a ' に示す位置まで旋回させる。 その後、 段ロールユニット 1を矢印 e方向に搬送させる。 また、 新たな段ロールュニット 1 bをシングルフエーサ sに組み込む場合、 図 示のように、 前輪 1 2及び後輪 1 4を走行させて、 新段ロールュニット 1 bをシ ングルフエーサ sへの組み込み位置まで搬送する。 次に、 予備輪 2 4を後輪 1 4 より下方に位置させて、 新シングルフエーサ 1 bを前輪 1 2及び予備輪 2 4によ つて床面 f に支持させる。 その後、 前記と同様の操作で段ロールュニット 1 bを 最小の旋回半径で 9 0度旋回させてシングルフエーサ s側に向かせる。 そして、 段ロールュ-ッ i bをシングルフエーサ sに組み込むようにする。 In FIG. 5, at the position where the step roll unit 1 a is pulled out from the single facer s, the operator operates the operation panel 10 to turn the step roll unit 1 a. As a result, the corrugated roll unit 1 a is swung to the position indicated by la ′ about the turning center c set according to the operating conditions. Then, transport the corrugated roll unit 1 in the direction of arrow e. When installing a new roll unit 1b into the single facer s, as shown in the figure, drive the front wheel 1 2 and rear wheel 14 to the position where the new roll unit 1b is installed in the single facer s. Transport. Next, the spare wheel 2 4 is positioned below the rear wheel 14, and the new single facer 1 b is supported on the floor surface f by the front wheel 1 2 and the spare wheel 2 4. Thereafter, the step roll unit 1 b is turned 90 degrees with the minimum turning radius by the same operation as described above, and is directed to the single facer s side. Then, the corrugated roll ib is incorporated into the single facer s.
このように、 本実施形態によれば、 段ロールュニット 1を前後方向の移動から 旋回動作なしで横移動可能にすると共に、 最小の旋回半径で旋回させることがで きるので、 段ロールュニット 1の交換時に、 段ロールュニット 1の姿勢制御が容 易になる。 従って、 段ロールユニット 1の操作性が容易になり、 一人のオペレー タで段ロールュニット 1を搬送できると共に、 段ロールュニット 1の搬送のため にシングルフエーサ sの周辺に大きなスペースを必要としない。  As described above, according to this embodiment, the step roll unit 1 can be moved laterally without moving from the front-rear direction, and can be swung with the minimum turning radius. The posture control of the corrugated roll unit 1 becomes easy. Therefore, the operability of the corrugated roll unit 1 is facilitated, and the corrugated roll unit 1 can be transported by one operator, and a large space around the single facer s is not required for transporting the corrugated roll unit 1.
また、 予備輪 2 4の下限位置をストッノ機構 3 1で規制できると共に、 床面 f から受ける衝撃を空気ばね 2 2で受けて吸収し、 段ロールュニット 1の本体まで 伝達させないようにすることができる。 また、 ナット 3 3のボルト 3 2に対する 螺合位置を調整することにより、予備輪 2 4の下限位置を調整することができる。 また、 操作パネル 1 0に運転条件を入力することにより、 自動的に旋回中心 c が算出され、 算出された旋回中心 cが旋回中心表示部 1 0 1に表示されるので、 オペレータによる段ロールュニット 1の搬送を容易かつ精度良く行なうことがで きる。  In addition, the lower limit position of the spare wheel 2 4 can be regulated by the stno mechanism 3 1, and the impact received from the floor surface f can be received and absorbed by the air spring 2 2, so that it cannot be transmitted to the main body of the step roll unit 1. . Further, the lower limit position of the spare wheel 24 can be adjusted by adjusting the screwing position of the nut 3 3 to the bolt 3 2. In addition, the turning center c is automatically calculated by inputting the operating condition to the operation panel 10 and the calculated turning center c is displayed on the turning center display section 1 0 1. Can be transported easily and accurately.
また、台車 2に凹部 2 1を設けて、該凹部 2 1に予備輪 2 4やエアモータ 2 6、 及びストツバ機構 3 1を装着したので、 これらの機器類をコンパクトに該凹部 2 1にまとめて酉 S置できる。 従って、 段ロールユニット 1を大型ィ匕することなく、 シングルフエーサ sの稼動部に組み込むことができる。  In addition, the carriage 2 is provided with a recess 21, and the spare wheel 24, the air motor 26, and the stagger mechanism 31 are attached to the recess 21, so these devices can be compactly integrated into the recess 21.酉 S can be placed. Therefore, the corrugated roll unit 1 can be incorporated into the operating portion of the single facer s without a large size.
さらに、 段ロールュニット 1の横方向への傾きをストツパ 1 5で止めるように しているので、 段ロールュニット 1の倒れを未然に防止できる。  Furthermore, since the horizontal roll unit 1 is prevented from tilting in the lateral direction by the stopper 15, the roll unit 1 can be prevented from falling down.
なお、 本実施形態では、 後輪 1 4寄りの台車 2に予備輪 2 4を固定したが、 本 実施形態の変形例として、 予備輪 2 4を台車 2に対して台車前後方向に移動可能 に装着してもよい。 このようにすれば、 予備輪 2 4の位置と前輪 1 2及び予備輪 2 4の速度の 2つのパラメータで旋回中心 cを決定できるので、 旋回中心 cの位 置をさらに精度良く設定することができる。 In this embodiment, the spare wheel 2 4 is fixed to the carriage 2 near the rear wheel 1 4. However, as a modification of this embodiment, the spare wheel 24 can be moved in the longitudinal direction of the carriage with respect to the carriage 2. You may attach to. In this way, the turning center c can be determined by the two parameters of the position of the spare wheel 24 and the speed of the front wheel 12 and the spare wheel 24. Therefore, the position of the turning center c can be set more accurately. it can.
さらに、 予備輪 2 4に加えて、 1個又は 2個の第 2の予備輪を前輪 1 2寄りに 設け、 段ロールュニット 1の横方向移動時や旋回時に予備輪 2 4と第 2の予備輪 で段ロールュニット 1を走行させるようにしてもよい。 図 6はこの変形例を模式 的に示す説明図である。 図 6において、 後輪 1 4寄りに設けられた予備輪 2 4に 加えて、 前輪 1 2寄りの位置でかつ台車幅方向両側端に 2個の第 2の予備輪 3 5 が設けられている。  Furthermore, in addition to the spare wheel 24, one or two second spare wheels are provided closer to the front wheel 12 and the spare wheel 24 and the second spare wheel when the step roll unit 1 moves laterally or turns. The step roll unit 1 may be caused to travel. FIG. 6 is an explanatory diagram schematically showing this modification. In FIG. 6, in addition to the spare wheel 2 4 provided near the rear wheel 14, two second spare wheels 3 5 are provided at the positions near the front wheel 1 2 and at both ends in the cart width direction. .
第 2の予備輪 3 5は、 予備輪 2 4と同一構成をなして、 上下方向位置を可変に でき、 かつその走行方向は台車幅方向に向けられている。 そして、 段ロールュニ ット 1を横移動又は旋回させるときには、 予備輪 2 4及び第 2の予備輪 3 5を前 輪 1 2及び後輪 1 4より下降させ、 予備輪 2 4と第 2の予備輪 3 5とで段ロール ユニット 1を支持するようにする。 力かる構成によれば、 横方向移動時又は旋回 時に、 段ロールュニット 1を 2個の予備輪 2 4と 2個の第 2の予備輪 3 5とで支 持できるので、 段ロールュニット 1を安定して走行させることができる。  The second spare wheel 35 has the same configuration as that of the spare wheel 24, and its vertical position can be varied, and its traveling direction is directed in the cart width direction. When the stage roll unit 1 is moved laterally or turned, the spare wheel 2 4 and the second spare wheel 35 are moved down from the front wheel 1 2 and the rear wheel 1 4 so that the spare wheel 2 4 and the second spare wheel 1 are lowered. Support the roll unit 1 with the wheels 3 and 5. According to the configuration, the roll unit 1 can be supported by the two spare wheels 2 4 and the second spare wheel 3 5 when moving laterally or turning, so that the roll unit 1 can be stabilized. Can be run.
なお、 第 2の予備輪 3 5を 2個設ける代わりに、 図 6に示すように、 1個の第 2予備輪 3 5 'を前輪 1 2寄りの中央位置に 1個だけ装着するようにしてもよい。 (実施形態 2 )  Instead of providing two second spare wheels 35, only install one second spare wheel 3 5 'at the center position near the front wheel 12 as shown in Fig. 6. Also good. (Embodiment 2)
次に、 本発明の第 2実施形態を図 7に基づいて説明する。 図 7において、 本実 施形態では、 前記第 1実施形態と同一構造の段ロールユニット 1を用いる。 シン グルフヱーサ sに組み込んで運転に供した旧段ロールュニット 1 aを交換する場 合に、 まず、 旧段ロールユニット 1 aをシングルフエーサ sの稼動部から矢印 b 方向に引き抜く。  Next, a second embodiment of the present invention will be described with reference to FIG. In FIG. 7, in this embodiment, a corrugated roll unit 1 having the same structure as that of the first embodiment is used. When replacing the old roll unit 1a that is installed in the single fuser s and used for operation, first, pull the old roll unit 1a from the operating part of the single facer s in the direction of arrow b.
次に、 新段ロールユニット 1 bを横方向 (矢印 e方向) に搬送して旧シングル フエーサ 1 aに接近させ、 旧シングルフエーサ 1 aに隣接して旧シングルフエ一 サ 1 aに対して並列に並べる。  Next, transport the new roll unit 1b in the horizontal direction (arrow e direction) and bring it closer to the old single facer 1a, and next to the old single facer 1a, against the old single facer 1a. Line up in parallel.
次に、 機械的連結具 4 2で新旧両段ロールユニットを連結する。 そして、 新旧 両段ロールュニットで、 前輪 1 2や予備輪 2 4のエアモータ及び空気ばね 2 2と 単一の圧縮空気供給源 4 0とをホース 4 1で接続する。 新旧両段ロールュニット のこれら圧縮空気を必要とする機器類に単一の圧縮空気供給源 4 0から圧縮空気 を供給するようにする。 Next, the old and new double roll units are connected with the mechanical connector 42. And with the old and new double-stage roll unit, the front motor 1 2 and spare wheel 2 4 air motor and air spring 2 2 A single compressed air source 40 is connected by a hose 41. Compressed air is supplied from a single compressed air supply source 40 to the old and new two-stage roll units that require compressed air.
本実施形態においては、 新旧両段ロールュニット 1 a及び 1 bを並列にした状 態で機械的に連結し、 矢印 e方向に搬送する。 そして、 新段ロールユニット l b がシングルフエーサ sの組み込み位置に到達したとき、 搬送を止める。 その後、 両段ロールュニットの結合を解除して、 旧段ロールュニット 1 aのみ搬出する。 本実施形態では、 新旧両段ロールユニットを一体で同時に搬送できるので、 搬送 時間を短縮することができる。  In this embodiment, the old and new two-stage roll units 1a and 1b are mechanically connected in parallel and conveyed in the direction of arrow e. When the new roll unit l b reaches the position where the single facer s is assembled, the conveyance is stopped. After that, release the connection of both roll units and carry out only the old roll unit 1a. In this embodiment, the old and new double-stage roll units can be transported together at the same time, so the transport time can be shortened.
また、 新旧両段ロールュニットに単一の圧縮空気供給源 4 0から圧縮空気を供 給するようにしているので、 操作が容易になると共に、 設備費を低コストとする ことができる。 産業上の利用可能性  In addition, since the compressed air is supplied from the single compressed air supply source 40 to the old and new double-stage roll units, the operation becomes easy and the equipment cost can be reduced. Industrial applicability
本発明によれば、 シングルフエーサの上下段ロールを仕様替え又は修理等の理 由により交換する場合に、 段ロールュニットのシングルフエーサへの挿入又は抜 き出しを容易にすると共に、 シングルフエーサ周辺で広レ、スペースを不要とする ことができる。  According to the present invention, when the upper and lower rolls of a single facer are replaced for reasons such as specification change or repair, it is easy to insert or remove the step roll unit from or to the single facer. Wide space and space can be eliminated in the surrounding area.

Claims

請 求 の 範 囲 The scope of the claims
1 . 一対の段ロールを、 走行輪を有する台車に載置固定してなりシングルフ エーサの稼動部に着脱される段ロールュニットにおいて、 1. In a step roll unit, a pair of corrugated rolls are mounted and fixed on a carriage having traveling wheels, and are attached to and detached from an operating part of a single facer.
後輪の近傍に走行方向を台車の横方向に向けて装着されかつ取付位置が後輪よ り上方又は下方に変更可能に取り付けられた 2個の予備輪を備え、  There are two spare wheels that are mounted near the rear wheel with the traveling direction facing the side of the carriage and the mounting position can be changed above or below the rear wheel.
段ロールュニットの旋回時又は横方向への移動時に該予備輪を後輪より下方に 下降させて段ロールュニットを前輪と予備輪とで走行させると共に、  When the step roll unit is turning or moving in the lateral direction, the spare wheel is lowered below the rear wheel so that the step roll unit moves between the front wheel and the spare wheel.
段ロールユニットの旋回時には、 予備輪を前輪と逆方向に走行させ、 前輪と予 備輪間の間隔又はこれらの走行速度を調整することにより該段ロールュニットの 旋回中心を前輪と後輪間の任意の位置に設定可能に構成したことを特徴とする段 ローノレュニッ ト。  When turning the corrugated roll unit, the spare wheel travels in the opposite direction to the front wheel and the distance between the front wheel and the spare wheel or the travel speed is adjusted so that the swivel center of the corrugated roll unit can be set arbitrarily between the front and rear wheels. A stage ronor unit, characterized in that it can be set to the position.
2 . 前記 2個の予備輪を台車に対する長手軸方向取付位置を変更可能に装着 し、 前輪と予備輪間の間隔及びこれらの走行速度を調整することにより段ロール ュニットの旋回中心位置を調整するように構成したことを特徴とする請求項 1に 記載の段ロールュニット。  2. Mount the two spare wheels on the carriage so that the longitudinal mounting position can be changed, and adjust the distance between the front wheel and the spare wheel and the travel speed to adjust the turning center position of the step roll unit. The corrugated roll unit according to claim 1, wherein the corrugated roll unit is configured as described above.
3 . 前記 2個の予備輪の台車に対する長手軸方向の取付位置を固定させ、 前 輪と該予備輪との走行速度差により段ロールュニットの旋回中心位置を調整する ように構成したことを特徴とする請求項 1に記載の段ロールユニット。  3. The mounting position of the two spare wheels with respect to the carriage in the longitudinal axis direction is fixed, and the turning center position of the step roll unit is adjusted by the difference in traveling speed between the front wheel and the spare wheel. The corrugated roll unit according to claim 1.
4 . 前輪の近傍に走行方向を台車の横方向に向けて固定されかつ取付位置が 前輪より上方又は下方に変更可能となるように取り付けられた 1個又は 2個の第 2の予備輪を設け、  4. One or two second spare wheels are installed near the front wheels and fixed so that the traveling direction is in the lateral direction of the carriage and the mounting position can be changed above or below the front wheels. ,
段口一ルュニットの旋回時又は横方向への移動時に前記予備輪と該第 2の予備 輪とで走行させると共に、  When the step opening unit is turned or moved in the lateral direction, the spare wheel and the second spare wheel are caused to travel,
段ロールュニットの旋回時には、 該予備輪と第 2の予備輪とを互いに逆方向に 走行させ、 該予備輪と該第 2の予備輪間の間隔又はこれらの走行速度を調整する ことにより該段ロールュニットの旋回中心を予備輪と第 2の予備輪間の任意の位 置に設定可能に構成したことを特徴とする請求項 1に記載の段口一ルュニット。  When the step roll unit turns, the spare wheel and the second spare wheel travel in opposite directions, and the distance between the spare wheel and the second spare wheel or the travel speed thereof is adjusted to adjust the travel speed of the step roll unit. 2. The step opening unit according to claim 1, wherein the turning center is configured to be set at an arbitrary position between the spare wheel and the second spare wheel.
5 . 前記予備輪を可撓性容器からなる空気ばねを介して台車に装着し、 該空 気ばねに圧縮空気を給排することによつて該予備輪を上下方向に移動可能に構成 し、 台車に予備輪の下限位置を規制するストツバを設けたことを特徴とする請求 項 1に記載の段ロールュニット。 5. The spare wheel is attached to the carriage via an air spring made of a flexible container, and the empty wheel is 2. The spare wheel is configured to be movable in the vertical direction by supplying and discharging compressed air to an air spring, and a stagger for regulating a lower limit position of the spare wheel is provided on the carriage. Corrugated roll unit.
6 . 段ロールュニッ トの前方に前輪に連結されたハンドルを設け、 該ハンド ルと前輪の向きが連動するように構成し、  6. A handle connected to the front wheel is provided in front of the step roll unit, and the direction of the handle and the front wheel is linked.
該ノヽンドルに操作パネルを設け、 該操作パネルに、 運転条件入力部と、 入力さ れた旋回時の運転条件から算出される段ロールュニットの旋回中心を表示する旋 回中心表示部とを設けたことを特徴とする請求項 1〜5に記載の段ロールュニッ 卜。  An operation panel is provided on the handle, and an operation condition input section and a rotation center display section for displaying the turning center of the step roll unit calculated from the inputted operation conditions at the time of turning are provided on the operation panel. A corrugated roll unit as claimed in any one of claims 1 to 5.
7 . 請求項 1に記載した段ロールュニットの搬送方法において、  7. In the method for transporting corrugated roll units according to claim 1,
段ロールュニットの旋回時又は横方向への移動時に該予備輪を後輪より下方に 下降させて段ロールュニットを前輪と予備輪とで走行させ、  When the corrugated roll unit turns or moves laterally, the spare wheel is lowered below the rear wheel so that the corrugated roll unit runs between the front wheel and the spare wheel.
段ロールュニットの横方向への移動時は、 前輪を横方向に向けて該前輪と予備 輪とで走行させ、  When moving the corrugated unit in the lateral direction, run the front wheel in the lateral direction with the front wheel and the spare wheel,
段ロールュニットの旋回時には、 前輪と予備輪を互いに逆方向に走行させると 共に、 前輪と予備輪間の間隔又はこれらの走行速度を調整することにより段ロー ルュニットの旋回中心を前輪と後輪間の設定位置に設定するようにしたことを特 徴とする段ロールュニットの搬送方法。  When turning the step roll unit, the front wheel and the spare wheel travel in opposite directions and the distance between the front wheel and the spare wheel or the travel speed is adjusted so that the turning center of the step roll unit is located between the front wheel and the rear wheel. A method for transporting corrugated roll units characterized by being set to the set position.
8 . シングルフエーサの稼動部に組み込まれた旧段ロールュニットを長手軸 方向に移動させてシングルフエーサの稼動部から引き出した後、 旧段ロールュニ ットに対して新段ロールュニットを隣接位置に並列に並べて連結し、  8. After moving the old roll unit incorporated in the moving part of the single faser in the longitudinal direction and pulling it out from the working part of the single feather, the new roll unit is arranged in parallel with the old roll unit in the adjacent position. Connected side by side,
新旧両段ロ一ルュニットの前輪を横方向に向けて前輪及び予備輪で新旧両段口 ールュニットを一体的に横方向に移動させて、 新段ロールュニットをシングルフ ェ一ザの稼動部に面した位置に移動させ、  The front and rear wheels of the new and old two-stage roller units are pointed sideways, and the new and old two-stage outlet units are moved laterally together with the front and spare wheels, and the new-stage roll unit faces the operating part of the single fuser. Move it to the position
その後新旧両段ロールュニットの連結を解除して、 新段ロールュニットを該稼 動部に挿入するようにしたことを特徴とする請求項 7に記載の段ロールュニット の搬送方法。  8. The method for transporting a corrugated roll unit according to claim 7, wherein the new roll roll unit is then disconnected and the new roll unit is inserted into the operating section.
9 . 新旧両段ロールユニットの前輪及び予備輪をエアモータで駆動し、 少な くとも新旧両段ロールュ-ットの連結時に新旧両段ロールュニットのエアモータ に供給する圧縮空気を同一供給源から供給するようにしたことを特徴とする請求 項 8に記載の段ロールュ: =ットの搬送方法。 9. The front and spare wheels of the old and new double-stage roll units are driven by an air motor, and at least the old and new double-stage roll unit air motors are connected when the old and new double-stage roll units are connected. The method according to claim 8, wherein compressed air to be supplied to is supplied from the same supply source.
PCT/JP2009/051290 2008-02-25 2009-01-21 Corrugated roll unit and method for carrying the same WO2009107439A1 (en)

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