WO2009099138A1 - Method for cleaning semiconductor wafer and device for cleaning semiconductor wafer - Google Patents
Method for cleaning semiconductor wafer and device for cleaning semiconductor wafer Download PDFInfo
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- WO2009099138A1 WO2009099138A1 PCT/JP2009/051952 JP2009051952W WO2009099138A1 WO 2009099138 A1 WO2009099138 A1 WO 2009099138A1 JP 2009051952 W JP2009051952 W JP 2009051952W WO 2009099138 A1 WO2009099138 A1 WO 2009099138A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31127—Etching organic layers
- H01L21/31133—Etching organic layers by chemical means
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/42—Stripping or agents therefor
- G03F7/422—Stripping or agents therefor using liquids only
- G03F7/423—Stripping or agents therefor using liquids only containing mineral acids or salts thereof, containing mineral oxidizing substances, e.g. peroxy compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67075—Apparatus for fluid treatment for etching for wet etching
- H01L21/67086—Apparatus for fluid treatment for etching for wet etching with the semiconductor substrates being dipped in baths or vessels
Definitions
- the present invention relates to a cleaning method and a cleaning apparatus for removing organic substances such as resist, contaminants, residual chemicals and the like on the surface of a semiconductor wafer.
- the semiconductor manufacturing process consists of a circuit design process, mask manufacturing process, wafer manufacturing process, wafer processing process, assembly process, inspection process, and waste processing process.
- cleaning is an important technology especially in the wafer processing process. It is positioned as.
- the wafer processing process includes a wafer polishing process, a substrate process, a wiring process, and the like, and is performed by cleaning, etching, resist removal, and the like.
- the ratio of the number of cleaning processes to the total number of processes in semiconductor manufacturing accounts for about 30%. Under such circumstances, an RCA cleaning method has been developed and has greatly contributed to wafer cleaning.
- the RCA cleaning method is a cleaning method based on hydrogen peroxide (H 2 O 2 ), removing organic substances with sulfuric acid hydrogen peroxide (SPM), removing particles with ammonia hydrogen peroxide (APM), and hydrochloric acid peroxidation. It consists of metal impurity removal with hydrogen water (HPM), natural oxide film and thermal oxide film removal with dilute hydrofluoric acid (DHF), and final cleaning with ultrapure water.
- the treatment using sulfuric acid / hydrogen peroxide solution is performed by combining sulfuric acid and hydrogen peroxide solution, and is mainly used to remove organic substances, but also has an effect of removing metal impurities, and is about 130 to 150 ° C.
- the treatment using ammonia hydrogen peroxide solution is performed by combining ammonia and hydrogen peroxide solution, and is performed at a temperature of about 30 to 70 ° C. in order to remove particles and organic substances.
- the treatment using hydrochloric acid and hydrogen peroxide is performed by combining hydrochloric acid and hydrogen peroxide, and is performed at a temperature of about 30 ° C. to remove metal impurities.
- the treatment using dilute hydrofluoric acid is used to remove oxide films and metal impurities, and is usually performed at about 25 ° C. at room temperature.
- Ozone water has an effect of removing organic substances, and by adopting a single wafer type, it can be expected that the wafer is not subject to self-contamination in the process of removing the object to be removed, and that the cleaning effect can be improved.
- a method of increasing the temperature of the ozone water must be employed (Patent Document 1).
- Patent Document 1 a method of increasing the temperature of the ozone water must be employed.
- Patent Document 1 has a problem of loss of energy and time associated with heating.
- an object of the present invention is to provide a semiconductor wafer cleaning method and apparatus using ozone that are effective even at room temperature and are environmentally friendly.
- the present inventor has obtained water containing micro-order microbubbles containing ozone having a predetermined bubble characteristic, generated by a two-phase flow swirl method or a pressure dissolution method. It has been found that (ozone microbubble water) is effective for cleaning semiconductor wafers.
- the method for cleaning a semiconductor wafer of the present invention based on the above knowledge is as described in claim 1, wherein the pH is obtained by adding an acid to pure water having an electric conductivity of 1 ⁇ S / cm or less or to the pure water.
- the particle size is 50 ⁇ m or less, which is generated in an aqueous solution with a maximum reduced to 1, and has a particle size peak at 10 to 15 ⁇ m when measured with a laser light blocking liquid particle counter. This is characterized in that water containing fine bubbles containing ozone and having a number in the region of 1000 / mL or more is brought into contact with the surface of the semiconductor wafer.
- the cleaning method according to claim 2 is the cleaning method according to claim 1, wherein the semiconductor wafer is immersed in water containing microbubbles containing ozone, or water containing microbubbles containing ozone is used as a semiconductor. It is characterized by being performed by placing on a wafer. Further, according to the semiconductor wafer cleaning apparatus of the present invention, the pH is lowered to 1 at the maximum by adding acid to pure water having an electric conductivity of 1 ⁇ S / cm or less, or to the pure water. The particle size is 50 ⁇ m or less, and the particle size peak is 10 to 15 ⁇ m as measured with a laser light blocking liquid particle counter, and the number in the peak region is 1000. At least means for producing water containing microbubbles containing ozone, and at least means for bringing the water containing microbubbles containing ozone produced into contact with the surface of the semiconductor wafer It is characterized by that.
- FIG. 6 is a basic configuration diagram of another example.
- 2 is a spectrum showing generation of hydroxyl radicals measured by an electron spin resonance method in Example 1. 2 is a photograph of the semiconductor wafer before (left) and after (right) removal of resist.
- the method for cleaning a semiconductor wafer of the present invention was produced in pure water having an electric conductivity of 1 ⁇ S / cm or less or in an aqueous solution having a pH lowered to 1 at maximum by adding an acid to the pure water.
- the water containing ozone-containing microbubbles used in the present invention can be produced, for example, using a microbubble generator using a known two-phase flow swirling method or pressure dissolution method.
- a vortex with a radius of 10 cm or less is forcibly generated using a rotor, etc., and a gas-liquid mixture containing ozone in obstacles such as wall surfaces or fluids with different relative velocities.
- the gas component containing ozone acquired in the vortex is dispersed along with the disappearance of the vortex, so that a large amount of microbubbles containing the desired ozone can be generated.
- microbubbles containing the desired ozone are generated by diffusing gaseous components containing ozone in water toward these bubble nuclei along with supersaturation conditions and growing the bubble nuclei.
- the bubbles generated by these methods are microbubbles having a particle size of 50 ⁇ m or less, and have a particle size peak at 10 to 15 ⁇ m when measured with a laser light blocking liquid particle counter.
- the number of microbubbles in the region is 1000 / mL or more (see JP 2000-51107 A, JP 2003-265938 A, etc. if necessary).
- the pH of pure water whose electric conductivity for generating microbubbles containing ozone is 1 ⁇ S / cm or less is not particularly limited. However, a high alkali condition in which the pH exceeds 10 is not preferable because most of the ozone decomposes before ozone contacts the surface of the semiconductor wafer. On the other hand, under weakly alkaline to strongly acidic conditions (for example, pH 1 to 10), a sufficiently strong cleaning effect can be exhibited in the decomposition and removal of resists and organic substances. It should be noted that acidic conditions are more preferable for the purpose of removing metal contamination such as oxide film and metal impurities, but pure water that has not been adjusted for pH (pH is about 7) in consideration of environmental pollution by drainage and ease of handling. Is preferably used.
- the method of bringing water containing ozone-containing microbubbles into contact with the surface of the semiconductor wafer is not particularly limited.
- the semiconductor wafer is immersed in water containing ozone-containing microbubbles or ozone is used. It can be performed by applying water containing fine bubbles to the semiconductor wafer.
- a semiconductor wafer is immersed in water containing microbubbles containing ozone, the semiconductor wafer is placed in flowing water, or water containing microbubbles containing ozone is injected into the semiconductor wafer in water.
- Examples of a method of applying water containing fine bubbles containing ozone to a semiconductor wafer include a flowing water method, a spray method, and a shower method.
- the cleaning may be performed in a batch mode, but it is preferable to perform the cleaning in a single wafer mode in that the wafer can be prevented from being subjected to self-contamination in the process of removing the object to be removed.
- FIG. 1 is a basic configuration diagram of an example of an apparatus for performing cleaning by immersing a semiconductor wafer in water containing microbubbles containing ozone.
- the apparatus shown in FIG. 1 has a particle size generated in pure water having an electric conductivity of 1 ⁇ S / cm or less or an aqueous solution in which the pH is lowered to 1 at maximum by adding an acid to the pure water. It has a particle size peak of 10 to 15 ⁇ m when measured with a laser light blocking liquid particle counter at 50 ⁇ m or less, and the number in the peak region is 1000 / mL or more.
- an ozone generator and a microbubble generator are provided, and ozone is used as means for bringing the water containing fine bubbles containing ozone into contact with the surface of the semiconductor wafer.
- a water injection nozzle containing microbubbles contained therein is provided.
- the semiconductor wafer is placed in a treatment tank filled with water containing microbubbles containing ozone by fixing means (not shown), and water containing microbubbles containing ozone is sprayed onto the semiconductor wafer from above in water. It is configured to be.
- FIG. 2 is a basic configuration diagram of an example of an apparatus for performing cleaning by applying water containing fine bubbles containing ozone to a semiconductor wafer.
- the apparatus shown in FIG. 2 is configured such that a semiconductor wafer is placed above a water receiving tank by a fixing means (not shown), and water containing microbubbles containing ozone is sprayed onto the semiconductor wafer from above. 1 is different from the apparatus shown in FIG. 1 (other configurations are the same as those of the apparatus shown in FIG. 1).
- microbubbles By bringing water containing ozone-containing microbubbles into contact with the surface of the semiconductor wafer, microbubbles (its zeta) that rapidly shrinks and disappears due to physical and chemical stimuli at and near the interface with the object to be removed.
- the potential measured by electrophoresis is +20 to -120 mV depending on the pH of the water, and is positively charged under strong acidic conditions and negatively charged under other conditions).
- the concentrated hydroxyl ions are released to the surrounding space at a stretch, and at that time, ozone molecules existing inside and around the bubbles are decomposed to generate active species containing at least hydroxyl radicals.
- the material is strongly decomposed or solubilized, and the removal target is urged to be detached from the surface of the semiconductor wafer.
- Example 1 For example, pure water having an electric conductivity of 1 ⁇ S / cm or less is prepared at room temperature under a high pressure of 4 atm according to a method using a pressure dissolution method described in JP-A-2003-265938, and an inhalation gas After the ozone was dissolved, microbubbles containing ozone having a particle size distribution of 1 ⁇ m to 50 ⁇ m were generated in pure water from the supersaturated condition of the dissolved ozone generated by opening the ozone to atmospheric pressure. The microbubbles had a particle size peak at 10 to 15 ⁇ m as measured by a laser light blocking liquid particle counter, and the number of microbubbles in the peak area was 1000 / mL or more.
- the zeta potential of the microbubbles was about ⁇ 20 mV (measured by electrophoresis).
- the pure water containing the released microbubbles was mixed in a beaker containing about 5000 mL of pure water, and the pure water in the beaker was again sucked into the microbubble generator. Under this condition, a wafer (silicon wafer) coated with a resist was placed at a position 5 cm away from the outlet of pure water containing microbubbles. The wafer had a diameter of about 12.5 cm, and a novolac resin was applied to the surface with a thickness of 1300 nm. Under these conditions, pure water containing microbubbles was allowed to collide with the wafer surface for 20 minutes.
- FIG. 3 shows the results of measuring the hydroxyl radical generated in water by electron spin resonance using DMPO (5,5-dimethyl-1-pyrroline-N-oxide), which is a spin trapping agent.
- FIG. 4 shows a photograph of an unprocessed wafer and a processed wafer. In addition, when the surface of the wafer before and after the processing was analyzed with an energy dispersive X-ray fluorescence analyzer, Si was 98.817% and S was 1.183% before the processing.
- Si was 100% and S was 0%. Further, from the infrared absorption spectrum analysis of FT-IR, absorption such as benzene ring and C ⁇ O, C—O, C—H, etc., recognized before the treatment was not recognized after the treatment. In addition, after sampling the water in the treatment tank after processing, it is analyzed whether it contains novolak resin coated on the wafer as a resist and phenol, cresol, and dimethylphenol known as degradation products. As a result, the presence of these organic substances was not recognized. This was considered due to the fact that the novolac resin was decomposed very effectively to carbon dioxide and water.
- Example 2 Using a microbubble generator known per se (see Japanese Patent Application Laid-Open No. 2003-265938 if necessary), the particle size distribution is 50 ⁇ m or less, and the measurement with a laser light blocking type particle counter in liquid is 10 A microbubble containing ozone having a particle size peak at ⁇ 15 ⁇ m and the number of microbubbles in the peak area of 1000 / mL or more in pure water having an electric conductivity of 1 ⁇ S / cm or less. While being continuously generated, this water was poured in a flowing state on a wafer having a diameter of 8 inches in which a novolak resin was applied to the surface with a thickness of 1300 nm. The distance from the water outlet to the wafer was about 5 cm.
- the water spilled from the wafer was collected in a beaker containing about 3000 L of water, and then circulated by being sucked again by the microbubble generator.
- pure water at room temperature electrical conductivity is 1 ⁇ S / cm or less
- the experiment was continued for 20 minutes under these conditions.
- Si was 98.767% and S was 1.233% before processing, but Si after processing was Si. At 100%, S was 0%.
- Comparative Example 1 A cleaning test was performed on a semiconductor wafer coated with a resist using ozone water, which is a conventional method. Ozone was released at room temperature using a diffuser tube into pure water with a conductivity of 1 ⁇ S / cm or less filled in a 5000 mL beaker. The ozone generator used had an ozone amount of 5 g / L and a gas amount of 2 L / min. In Examples 1 and 2, about half of this amount of gas was used, but in this test, all of the amount of gas generated from the device was released from the diffuser.
- the present invention has industrial applicability in that it can provide a semiconductor wafer cleaning method and cleaning apparatus using ozone that is effective even at about room temperature and is environmentally friendly.
Abstract
Description
この様な中にあって、RCA洗浄法が開発され、ウエハ洗浄に大きく貢献してきた。RCA洗浄法は、過酸化水素(H2O2)をベースとした洗浄法であり、硫酸過酸化水素水(SPM)による有機物除去、アンモニア過酸化水素水(APM)による粒子除去、塩酸過酸化水素水(HPM)による金属不純物除去、希フッ酸(DHF)による自然酸化膜および熱酸化膜除去、および超純水による最終洗浄で構成される。
硫酸過酸化水素水を用いた処理は、硫酸と過酸化水素水を組み合わせて行うものであり、主に有機物を除去するために利用されるが、金属不純物除去効果もあり、130~150℃程度の温度で実施される。アンモニア過酸化水素水を用いた処理は、アンモニアと過酸化水素水を組み合わせて行うものであり、粒子や有機物を除去するために30~70℃程度の温度で実施される。塩酸過酸化水素水を用いた処理は、塩酸と過酸化水素水を組み合わせて行うものであり、30℃程度の温度で、金属不純物を除去するために実施される。希フッ酸を用いた処理は、酸化膜や金属不純物を除去するために利用され、通常は室温の25℃程度で実施される。また、これらと合わせて、1MHz程度の超音波(メガソニック)などを併用することで、化学作用と物理作用の相乗効果を利用する場合もある。
今日、半導体製造を取り巻く状況としては、大きな流れとして超微細構造への推移と環境への配慮がある。このことから、より高度な清浄技術の要求と共に、現在の薬液中心の洗浄方法からの脱却が要望されている。その様な流れの中で、オゾンを水中でバブリングさせて製造される、機能水としてのオゾン水の利用が注目されている。オゾン水には有機物に対する除去効果があり、また、枚葉式を採用することで、除去対象物の除去過程でウエハが自己汚染を受けることを回避でき、洗浄効果を向上させることが期待できる。しかしながら、基本的にオゾン水によるウエハの洗浄効果は優れているとは言えないため、例えば、オゾン水の温度を上げるなどの方法を採用しなければならない(特許文献1)。けれども、このような方法には、加熱することに伴うエネルギーや時間のロスの問題がある。また、ウエハとオゾン水との間に温度差があった場合、ウエハの熱変形により基板が破壊してしまうといった問題がある。
Under such circumstances, an RCA cleaning method has been developed and has greatly contributed to wafer cleaning. The RCA cleaning method is a cleaning method based on hydrogen peroxide (H 2 O 2 ), removing organic substances with sulfuric acid hydrogen peroxide (SPM), removing particles with ammonia hydrogen peroxide (APM), and hydrochloric acid peroxidation. It consists of metal impurity removal with hydrogen water (HPM), natural oxide film and thermal oxide film removal with dilute hydrofluoric acid (DHF), and final cleaning with ultrapure water.
The treatment using sulfuric acid / hydrogen peroxide solution is performed by combining sulfuric acid and hydrogen peroxide solution, and is mainly used to remove organic substances, but also has an effect of removing metal impurities, and is about 130 to 150 ° C. At a temperature of The treatment using ammonia hydrogen peroxide solution is performed by combining ammonia and hydrogen peroxide solution, and is performed at a temperature of about 30 to 70 ° C. in order to remove particles and organic substances. The treatment using hydrochloric acid and hydrogen peroxide is performed by combining hydrochloric acid and hydrogen peroxide, and is performed at a temperature of about 30 ° C. to remove metal impurities. The treatment using dilute hydrofluoric acid is used to remove oxide films and metal impurities, and is usually performed at about 25 ° C. at room temperature. In addition, in combination with these, there is a case where a synergistic effect of a chemical action and a physical action is used by using an ultrasonic wave (megasonic) of about 1 MHz.
As for the situation surrounding semiconductor manufacturing today, transition to ultrafine structure and environmental considerations are a major trend. For this reason, with the request of more advanced cleaning technology, there is a demand for a departure from current chemical-centered cleaning methods. In such a flow, the use of ozone water as functional water produced by bubbling ozone in water is drawing attention. Ozone water has an effect of removing organic substances, and by adopting a single wafer type, it can be expected that the wafer is not subject to self-contamination in the process of removing the object to be removed, and that the cleaning effect can be improved. However, since it cannot be said that the cleaning effect of the wafer with ozone water is basically excellent, for example, a method of increasing the temperature of the ozone water must be employed (Patent Document 1). However, such a method has a problem of loss of energy and time associated with heating. Further, when there is a temperature difference between the wafer and the ozone water, there is a problem that the substrate is destroyed due to thermal deformation of the wafer.
また、請求項2記載の洗浄方法は、請求項1記載の洗浄方法において、オゾンを含有する微小気泡を含む水中に半導体ウエハを浸漬させるか、または、オゾンを含有する微小気泡を含む水を半導体ウエハにかけることで行うことを特徴とする。
また、本発明の半導体ウエハの洗浄装置は、請求項3記載の通り、電気伝導度が1μS/cm以下である純水中または前記純水に酸を添加することでpHを最大で1まで低下させた水溶液中において生成させた、粒径が50μm以下で、レーザー光遮断方式の液中パーティクルカウンターによる計測において10~15μmに粒径のピークを有しており、そのピークの領域における個数が1000個/mL以上である、オゾンを含有する微小気泡を含む水を製造するための手段と、製造されたオゾンを含有する微小気泡を含む水を半導体ウエハの表面に接触させるための手段を少なくとも有することを特徴とする。 The method for cleaning a semiconductor wafer of the present invention based on the above knowledge is as described in claim 1, wherein the pH is obtained by adding an acid to pure water having an electric conductivity of 1 μS / cm or less or to the pure water. The particle size is 50 μm or less, which is generated in an aqueous solution with a maximum reduced to 1, and has a particle size peak at 10 to 15 μm when measured with a laser light blocking liquid particle counter. This is characterized in that water containing fine bubbles containing ozone and having a number in the region of 1000 / mL or more is brought into contact with the surface of the semiconductor wafer.
The cleaning method according to claim 2 is the cleaning method according to claim 1, wherein the semiconductor wafer is immersed in water containing microbubbles containing ozone, or water containing microbubbles containing ozone is used as a semiconductor. It is characterized by being performed by placing on a wafer.
Further, according to the semiconductor wafer cleaning apparatus of the present invention, the pH is lowered to 1 at the maximum by adding acid to pure water having an electric conductivity of 1 μS / cm or less, or to the pure water. The particle size is 50 μm or less, and the particle size peak is 10 to 15 μm as measured with a laser light blocking liquid particle counter, and the number in the peak region is 1000. At least means for producing water containing microbubbles containing ozone, and at least means for bringing the water containing microbubbles containing ozone produced into contact with the surface of the semiconductor wafer It is characterized by that.
例えば、特開2003-265938号公報に記載の加圧溶解方式による方法に従って、4気圧の高圧下で、常温にて電気伝導度が1μS/cm以下である純水を調製し、かつ、吸入気体としてオゾンを溶解させた後、これを大気圧に開放することにより生じた溶解オゾンの過飽和条件から粒径分布が1μm~50μmのオゾンを含む微小気泡を純水中に発生させた。この微小気泡は、レーザー光遮断方式の液中パーティクルカウンターによる計測において10~15μmに粒径のピークを有しており、そのピークの領域における微小気泡の個数は1000個/mL以上であった。また、微小気泡のゼータ電位は約-20mVであった(電気泳動法による測定)。放出した微小気泡を含む純水は約5000mLの純水を含むビーカー中で混合され、そのビーカー中の純水は再び微小気泡の発生装置に吸引させた。この条件において、微小気泡を含む純水の排出口から5cm離れた位置にレジストを塗布したウエハ(シリコンウエハ)を設置した。ウエハは直径が約12.5cmであり、表面にノボラック樹脂を1300nmの厚さで塗布したものとした。この条件で、20分間連続して微小気泡を含む純水をウエハの表面に衝突させた。処理開始時の水温は約20℃であり、終了時の温度は約28℃であった。また、処理終了時のpHはオゾンなどの影響で弱い酸性を示しており5.47であった。水中で発生した水酸基ラジカルを、スピントラップ剤であるDMPO(5,5-ジメチル-1-ピロリン-N-オキサイド)を用いて電子スピン共鳴法で測定した結果を図3に示す。また、未処理のウエハと処理後のウエハの写真を図4に示す。また、処理前と処理後のウエハの表面をエネルギー分散型蛍光X線分析装置で解析したところ、処理前はSiが98.817%でSが1.183%であったものが、処理後ではSiが100%でSが0%となった。また、FT-IRの赤外吸収スペクトル分析からは処理前に認められたベンゼン環やC=O、C-O、C-Hなどの吸収が処理後では認められなくなった。さらに、処理後の処理槽の水をサンプリングし、高速液体クロマトグラフィーを用いて、レジストとしてウエハに塗布したノボラック樹脂およびその分解産物として知られているフェノール、クレゾール、ジメチルフェノールが含まれているか分析した結果、これらの有機物の存在は認められなかった。このことは、ノボラック樹脂が炭酸ガスと水にまで極めて効果的に分解されたことによるものと考察された。なお、このような結果は、処理前において純水に塩酸を加えてpHを1.65に低下させた場合においても、また、水温を50℃以上に高めた場合においても、さらに両者を同時に行った場合においても同様に認められた。 Example 1:
For example, pure water having an electric conductivity of 1 μS / cm or less is prepared at room temperature under a high pressure of 4 atm according to a method using a pressure dissolution method described in JP-A-2003-265938, and an inhalation gas After the ozone was dissolved, microbubbles containing ozone having a particle size distribution of 1 μm to 50 μm were generated in pure water from the supersaturated condition of the dissolved ozone generated by opening the ozone to atmospheric pressure. The microbubbles had a particle size peak at 10 to 15 μm as measured by a laser light blocking liquid particle counter, and the number of microbubbles in the peak area was 1000 / mL or more. The zeta potential of the microbubbles was about −20 mV (measured by electrophoresis). The pure water containing the released microbubbles was mixed in a beaker containing about 5000 mL of pure water, and the pure water in the beaker was again sucked into the microbubble generator. Under this condition, a wafer (silicon wafer) coated with a resist was placed at a position 5 cm away from the outlet of pure water containing microbubbles. The wafer had a diameter of about 12.5 cm, and a novolac resin was applied to the surface with a thickness of 1300 nm. Under these conditions, pure water containing microbubbles was allowed to collide with the wafer surface for 20 minutes. The water temperature at the start of the treatment was about 20 ° C., and the temperature at the end of the treatment was about 28 ° C. The pH at the end of the treatment was 5.47, indicating weak acidity due to the influence of ozone and the like. FIG. 3 shows the results of measuring the hydroxyl radical generated in water by electron spin resonance using DMPO (5,5-dimethyl-1-pyrroline-N-oxide), which is a spin trapping agent. Further, FIG. 4 shows a photograph of an unprocessed wafer and a processed wafer. In addition, when the surface of the wafer before and after the processing was analyzed with an energy dispersive X-ray fluorescence analyzer, Si was 98.817% and S was 1.183% before the processing. Si was 100% and S was 0%. Further, from the infrared absorption spectrum analysis of FT-IR, absorption such as benzene ring and C═O, C—O, C—H, etc., recognized before the treatment was not recognized after the treatment. In addition, after sampling the water in the treatment tank after processing, it is analyzed whether it contains novolak resin coated on the wafer as a resist and phenol, cresol, and dimethylphenol known as degradation products. As a result, the presence of these organic substances was not recognized. This was considered due to the fact that the novolac resin was decomposed very effectively to carbon dioxide and water. In addition, such a result is carried out at the same time even when the pH is lowered to 1.65 by adding hydrochloric acid to pure water before the treatment or when the water temperature is increased to 50 ° C. or higher. In the case of the case, it was similarly recognized.
自体公知の微小気泡発生装置(必要であれば特開2003-265938号公報を参照のこと)を使用して、粒径分布が50μm以下で、レーザー光遮断方式の液中パーティクルカウンターによる計測において10~15μmに粒径のピークを有しており、そのピークの領域における微小気泡の個数が1000個/mL以上のオゾンを含む微小気泡を、電気伝導度が1μS/cm以下である純水中に連続的に発生させながら、表面にノボラック樹脂を1300nmの厚さで塗布した直径8インチのウエハに対して、この水を流水状態で掛け流した。水の排出口からウエハまでの距離は約5cmとした。ウエハからこぼれ落ちた水は約3000Lの水を含むビーカーに溜めた後、再度、微小気泡発生装置に吸引させることで循環して利用した。なお、循環水としては室温条件の純水(電気伝導度は1μS/cm以下)を利用した。この条件で実験を20分間継続した。処理前と処理後のウエハの表面をエネルギー分散型蛍光X線分析装置で解析したところ、処理前はSiが98.767%でSが1.233%であったものが、処理後ではSiが100%でSが0%となった。なお、このような結果は、処理前において純水に塩酸を加えてpHを1.62に低下させた場合においても、また、水温を50℃以上に高めた場合においても、さらに両者を同時に行った場合においても同様に認められた。 Example 2:
Using a microbubble generator known per se (see Japanese Patent Application Laid-Open No. 2003-265938 if necessary), the particle size distribution is 50 μm or less, and the measurement with a laser light blocking type particle counter in liquid is 10 A microbubble containing ozone having a particle size peak at ˜15 μm and the number of microbubbles in the peak area of 1000 / mL or more in pure water having an electric conductivity of 1 μS / cm or less. While being continuously generated, this water was poured in a flowing state on a wafer having a diameter of 8 inches in which a novolak resin was applied to the surface with a thickness of 1300 nm. The distance from the water outlet to the wafer was about 5 cm. The water spilled from the wafer was collected in a beaker containing about 3000 L of water, and then circulated by being sucked again by the microbubble generator. As the circulating water, pure water at room temperature (electric conductivity is 1 μS / cm or less) was used. The experiment was continued for 20 minutes under these conditions. When the surface of the wafer before processing and after processing was analyzed with an energy dispersive X-ray fluorescence spectrometer, Si was 98.767% and S was 1.233% before processing, but Si after processing was Si. At 100%, S was 0%. In addition, such a result is carried out at the same time both when the hydrochloric acid is added to pure water and the pH is lowered to 1.62 before the treatment, and when the water temperature is increased to 50 ° C. or higher. In the case of the case, it was similarly recognized.
従来法であるオゾン水を利用してレジストを塗布した半導体ウエハの洗浄試験を実施した。5000mLのビーカー中に満たした電気伝導度が1μS/cm以下である純水中に、散気管を利用して室温条件下でオゾンを放出した。使用したオゾン発生装置はオゾン量が5g/Lであり、気体量は2L/分とした。実施例1と実施例2ではこの気体量の約半分を利用したが、この試験では装置から発生した気体量の全てを散気管から放出した。試験はビーカー内のオゾンが飽和状態になったのを確認した後に半導体ウエハをビーカー内に設置して、オゾンを連続的に供給しながら20分間試験を継続した。処理前と処理後のウエハの表面をエネルギー分散型蛍光X線分析装置で解析したところ、処理前はSiが98.878%でSが1.222%であったものが、処理後ではSiが98.947%でSが1.053%となり、レジストを完全に除去することができなかった。実施例1と比較例1の結果から、本発明の洗浄方法は、従来法であるオゾン水を用いた方法に比べて7倍以上の洗浄能力を持つことがわかった。 Comparative Example 1:
A cleaning test was performed on a semiconductor wafer coated with a resist using ozone water, which is a conventional method. Ozone was released at room temperature using a diffuser tube into pure water with a conductivity of 1 μS / cm or less filled in a 5000 mL beaker. The ozone generator used had an ozone amount of 5 g / L and a gas amount of 2 L / min. In Examples 1 and 2, about half of this amount of gas was used, but in this test, all of the amount of gas generated from the device was released from the diffuser. In the test, after confirming that the ozone in the beaker became saturated, the semiconductor wafer was placed in the beaker, and the test was continued for 20 minutes while supplying ozone continuously. When the surface of the wafer before and after the processing was analyzed with an energy dispersive X-ray fluorescence spectrometer, Si was 98.878% and S was 1.222% before the processing. At 98.947%, S was 1.053%, and the resist could not be completely removed. From the results of Example 1 and Comparative Example 1, it was found that the cleaning method of the present invention has a cleaning capability of 7 times or more compared with the conventional method using ozone water.
Claims (3)
- 電気伝導度が1μS/cm以下である純水中または前記純水に酸を添加することでpHを最大で1まで低下させた水溶液中において生成させた、粒径が50μm以下で、レーザー光遮断方式の液中パーティクルカウンターによる計測において10~15μmに粒径のピークを有しており、そのピークの領域における個数が1000個/mL以上である、オゾンを含有する微小気泡を含む水を、半導体ウエハの表面に接触させて行うことを特徴とする半導体ウエハの洗浄方法。 Generated in pure water with an electric conductivity of 1 μS / cm or less or an aqueous solution whose pH has been lowered to 1 by adding an acid to the pure water. Water containing fine bubbles containing ozone, which has a particle size peak of 10 to 15 μm in the measurement with a liquid particle counter of the method, and the number in the peak area is 1000 / mL or more, A method for cleaning a semiconductor wafer, which is performed by contacting the surface of the wafer.
- オゾンを含有する微小気泡を含む水中に半導体ウエハを浸漬させるか、または、オゾンを含有する微小気泡を含む水を半導体ウエハにかけることで行うことを特徴とする請求項1記載の洗浄方法。 The cleaning method according to claim 1, wherein the cleaning is performed by immersing the semiconductor wafer in water containing ozone-containing microbubbles or by applying water containing ozone-containing microbubbles to the semiconductor wafer.
- 電気伝導度が1μS/cm以下である純水中または前記純水に酸を添加することでpHを最大で1まで低下させた水溶液中において生成させた、粒径が50μm以下で、レーザー光遮断方式の液中パーティクルカウンターによる計測において10~15μmに粒径のピークを有しており、そのピークの領域における個数が1000個/mL以上である、オゾンを含有する微小気泡を含む水を製造するための手段と、製造されたオゾンを含有する微小気泡を含む水を半導体ウエハの表面に接触させるための手段を少なくとも有することを特徴とする半導体ウエハの洗浄装置。 Generated in pure water with an electric conductivity of 1 μS / cm or less or an aqueous solution whose pH has been lowered to 1 by adding an acid to the pure water. In this method, water containing fine bubbles containing ozone having a particle size peak of 10 to 15 μm in the measurement by a particle counter in liquid and having a number in the peak region of 1000 / mL or more is produced. And a semiconductor wafer cleaning apparatus characterized by comprising at least means for bringing the water containing fine bubbles containing ozone into contact with the surface of the semiconductor wafer.
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JP2011050931A (en) * | 2009-09-04 | 2011-03-17 | Reo Laboratory Co Ltd | Method for generating hydroxyl radical in water |
JP2011132080A (en) * | 2009-12-25 | 2011-07-07 | Mitsubishi Materials Corp | Cleaning method of silicon surface |
JP2012089679A (en) * | 2010-10-20 | 2012-05-10 | National Institute Of Advanced Industrial & Technology | Method of cleaning semiconductor wafer |
WO2012090815A1 (en) * | 2010-12-28 | 2012-07-05 | シャープ株式会社 | Resist removal device and resist removal method |
CN102640256A (en) * | 2009-11-30 | 2012-08-15 | 朗姆研究公司 | Method and apparatus for surface treatment using a mixture of acid and oxidizing gas |
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WO2014118862A1 (en) * | 2013-01-29 | 2014-08-07 | 信越半導体株式会社 | Cleaning method using ozonated water and cleaning apparatus |
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