WO2009022435A1 - Absorbent product and process for producing the same - Google Patents

Absorbent product and process for producing the same Download PDF

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Publication number
WO2009022435A1
WO2009022435A1 PCT/JP2007/066220 JP2007066220W WO2009022435A1 WO 2009022435 A1 WO2009022435 A1 WO 2009022435A1 JP 2007066220 W JP2007066220 W JP 2007066220W WO 2009022435 A1 WO2009022435 A1 WO 2009022435A1
Authority
WO
WIPO (PCT)
Prior art keywords
absorbent
bag
predetermined direction
absorbent product
wearer
Prior art date
Application number
PCT/JP2007/066220
Other languages
French (fr)
Japanese (ja)
Inventor
Katsumi Ando
Migaku Suzuki
Original Assignee
Japan Absorbent Technology Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Absorbent Technology Institute filed Critical Japan Absorbent Technology Institute
Priority to JP2009528020A priority Critical patent/JP5235886B2/en
Priority to PCT/JP2007/066220 priority patent/WO2009022435A1/en
Publication of WO2009022435A1 publication Critical patent/WO2009022435A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15699Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49058Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by the modular concept of constructing the diaper
    • A61F13/4906Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by the modular concept of constructing the diaper the diaper having an outer chassis forming the diaper and an independent absorbent structure attached to the chassis
    • A61F13/49061Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by the modular concept of constructing the diaper the diaper having an outer chassis forming the diaper and an independent absorbent structure attached to the chassis the diaper having one or two waist members forming the diaper waist region and an independent absorbent structure attached to the one or two waist members forming the crotch region
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/491Absorbent articles specially adapted to be worn around the waist, e.g. diapers specially adapted for gender distinct urine discharge pattern
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49473Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means having a continuous closed form, e.g. circle, ellipse, rectangle
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/495Absorbent articles specially adapted to be worn around the waist, e.g. diapers with faecal cavity

Definitions

  • the absorbent body does not adhere to the surface of the wearer's body when worn, and the discharged urine can be efficiently absorbed without contacting the wearer's skin as much as possible.
  • the present invention relates to an absorbent product having a suitable structure and a method for producing the same. Background art
  • Absorbent products such as ompu for children or adults can be separated and spread flat on both sides of the lumbar region, as disclosed in Patent Document 1 (Japanese Patent Application Laid-Open No. 0-7-9600).
  • Any evening absorbent product has a main body with an absorber on the inner surface of the sheet-shaped leak preventer, and this main body is the lower body of the wearer (abdomen, crotch part, back). ) So that the absorber is in close contact with the surface of the lower body of the wearer. Then, urine discharged from the product and circulating between the body surface and the absorber is absorbed and absorbed from the body surface by the absorber.
  • the conventional absorbent product since the absorbent body is in close contact with the body surface of the wearer, the discharged urine spreads widely through the body surface and the absorbent body. Have difficulty. For this reason, there is a tendency that urine is absorbed only in a part of the absorber incorporated in the absorbent product, and the absorption efficiency is low. In addition, due to close contact absorption, it is inevitable that the wearer's body surface gets wet with urine, so that the wearer's skin is easily rubbed by urine and there is also a problem that the wearing feeling is not good.
  • the present invention has found a problem in the above-mentioned concept of adhesion absorption, which has been taken as a basic principle of the absorption mechanism in conventional absorbent products, thereby solving the above-mentioned problems newly recognized by the present inventor. It was made to do. That is, the object of the present invention is to adopt a structure in which the absorbent body is separated from the wearer's body surface, so that the urine can be reliably absorbed while using the entire absorbent body efficiently, and the urine contacts the body surface. It is an object of the present invention to provide an absorbent product that is less likely to cause skin irritation because it is difficult to wear and has a good wearing feeling, and an efficient manufacturing method thereof. Disclosure of the invention
  • the absorbent product according to claim 1 is provided with a waist portion that penetrates the waist of the wearer with a waist hole penetrating vertically, and an upper opening that communicates with the waist hole of the waist portion.
  • a bag portion comprising a liquid impermeable bag disposed between the legs of the wearer; an absorbent body housed in the bag; a boundary between the body portion and both side surfaces of the bag portion; And two leg hole portions each having a leg hole that is formed in each part and through which a wearer's leg passes.
  • the absorbent product according to claim 2 is the absorbent product according to claim 1, wherein the body portion is located at a front center that faces the abdomen of the wearer and a rear center that faces the back of the wearer. Each has a joint, and the bag is at least in the front corresponding to the abdomen of the wearer In the center and the rear center corresponding to the back of the wearer, it has a joint part that is continuous with each joint part of the body part.
  • the absorbent product according to claim 3 is the absorbent product according to claim 2, wherein the body part and the bag part are formed by folding the bottom part of the bag part along a center line along the wearer's front-rear direction. Except for this, the front part corresponding to the abdomen of the wearer and the rear part corresponding to the back of the wearer are respectively joined.
  • the absorbent product according to claim 4 is the absorbent product according to claim 2, wherein the body part and the bag part are a separate member, and the right half part and the left half part are overlapped with each other. It is the structure which joined continuously from the front part corresponding to 1 to the rear part corresponding to a wearer's back part through the bottom part of the said bag part.
  • the absorbent product according to claim 5 is the absorbent product according to any one of claims 1 to 4, wherein the body portion and the bag portion are continuous on a side surface and are not joined. It is characterized by the fact that only the leg hole exists on the side surface.
  • An absorbent product according to claim 6 is the absorbent product according to any one of claims 1 to 4, wherein the body portion and the bag at a joint portion where upper and lower members having separate structures are joined.
  • the absorbent product according to claim 7 is the absorbent product according to any one of claims 1 to 4, wherein the front leg hole is a slit-like opening along a circumferential direction of the body part.
  • the elastic members are arranged along the circumferential direction of the body part at positions near both the upper and lower sides of the leg hole.
  • the absorbent product according to claim 8 is the absorbent product according to any one of claims 1 to 4, wherein the bag part has a left and right side surface in the vicinity of an edge of the upper opening. It has a stretchable band provided so as to protrude inside the upper opening along each inner surface.
  • the absorbent product described in claim 9 is the absorbent product according to claim 8, wherein the elastic band is adjacent to the right elastic band and the left elastic band at the front of the absorbent product. And the right stretch zone and the left stretch zone are spaced apart from each other so that they are approximately equal isosceles triangles. It is characterized by being arranged in an enlarged manner.
  • the absorbent product according to claim 10 is the absorbent product according to claim 8 or 9, wherein the elastic band is provided at a flexible leg portion made of a nonwoven fabric and a tip of the leg portion. It is characterized by having an elastic body.
  • the absorbent product according to claim 11 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is a sheet-shaped absorbent and is in the vicinity of the upper opening.
  • the upper edge portion of the sheet-like absorbent body is characterized in that it is a flange that is folded back inward of the bag body in order to prevent leakage of body fluid stored in the bag portion to the outside.
  • the absorbent product described in claim 12 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is a sheet-shaped absorbent, and the sheet-shaped absorbent is In the vicinity of the upper opening, an upper collar portion is connected to each inner surface of each side surface of the bag body and is installed to project downward inward, whereby the lower end of the sheet-like absorber and the bottom portion of the bag body are installed. A space is formed between the space and the space above the sheet-like absorber and the space communicating with the space is formed at the lower end of the sheet-like absorber.
  • the absorbent product according to claim 13 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is provided along each inner surface of the rain side surface of the bag.
  • the liquid guide sheet for guiding the body fluid of the wearer discharged into the bag is provided between the inner surfaces of both sides of the bag and the absorber.
  • the absorbent product described in claim 14 is the absorbent product according to claim 13, wherein a spacer member is provided between the liquid guide sheet and the absorbent for facilitating movement of bodily fluids.
  • the bottom of the absorbent body is characterized by providing a gap continuous in the front-rear direction.
  • the absorbent product according to claim 15 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is provided along each inner surface of both sides of the bag. In the bottom part of the rear part of the absorber, a gap for passing feces is provided.
  • a belt-like non-woven fabric continuous in a predetermined direction is formed in the center of the width direction and is a liquid continuous in the predetermined direction and smaller in width than the non-woven fabric.
  • a plurality of absorbent sheets having a width smaller than that of the liquid impervious sheet are arranged at appropriate intervals in the predetermined direction at the center in the width direction of the liquid impervious sheet.
  • a plurality of elastic members extended in the predetermined direction are respectively arranged at two boundary portions in the width direction of the nonwoven fabric and the liquid-impermeable sheet, and both side edges of the nonwoven fabric in the width direction are respectively arranged.
  • the method for manufacturing an absorbent product according to claim 17 is the method for manufacturing an absorbent product according to claim 16, wherein the absorbent is disposed on a tissue and both sides of the tissue in the width direction are provided. Each edge is folded inward and overlapped on both side edges in the width direction of the absorber, and both side edges in the width direction of the absorber are folded back inward, and the width direction is set to an appropriate length in the predetermined direction.
  • a plurality of the absorbent bodies having a liquid backflow preventing flange disposed on the liquid impermeable sheet are manufactured.
  • the manufacturing method of the absorbent product described in claim 18 is the manufacturing method of the absorbent product according to claim 16, wherein both sides of the non-woven fabric before folding are arranged in the predetermined direction.
  • Each of the stretched elastic members is arranged, and the both side edges of the nonwoven fabric are folded inward to form an elastic band for preventing liquid back flow by sandwiching the elastic members, and then the boundary
  • the boundary is formed by the nonwoven fabric inside the stretch band in the width direction. It is characterized by adhering with the elastic member in part.
  • a plurality of absorbent sheets having a width smaller than that of the liquid-impermeable sheet are stacked at appropriate intervals in the predetermined direction at the center in the width direction of the liquid-impermeable sheet.
  • a plurality of elastic members extended in the predetermined direction are respectively arranged at two boundary portions in the width direction of the nonwoven fabric and the liquid impermeable sheet that are arranged and stacked, and the width direction of the nonwoven fabric
  • the side edges of each of the two are folded inward and bonded with the elastic member interposed therebetween, and continuously pass between the plurality of absorbers arranged in the predetermined direction from the left and right inside the two boundary portions.
  • a liquid impermeable sheet having a band shape continuous in the predetermined direction and having a width smaller than that of the non-woven fabric is stacked at the center in the width direction of the belt-shaped nonwoven fabric continuous in the predetermined direction, and the width direction of the liquid impermeable sheet
  • a plurality of absorbers having a width smaller than that of the liquid impermeable sheet are arranged in the center of the liquid impermeable sheet at appropriate intervals in the predetermined direction, and on both side edges of the liquid impermeable sheet with respect to the width direction, the predetermined direction
  • a plurality of elastic members that are stretched to each other, and both side edges in the width direction of the nonwoven fabric are folded inward, and the elastic members are sandwiched and bonded to each other to have a stretchable band for preventing liquid backflow
  • the bag portion with the elastic band is placed along the stacking portion of the body portion and the bag portion with the elastic band.
  • a first seal portion extending along a predetermined direction from a side edge of one end of the absorber to a region between the adjacent absorber, and the expansion and contraction in succession to the first seal portion in the region.
  • a second seal portion extending to the stretchable band of the belt-attached bag portion; a third seal portion continuing to the second seal portion of the stretchable belt and continuing to the middle portion of the absorber adjacent to the stretchable band; are formed continuously by forming a leg hole through which the leg of the wearer is inserted between the body portion and the bag portion with the elastic band, and the bag portion with the elastic band is located in front of the wearer.
  • the width of the body portion is configured such that the absorber is folded in two along a center line passing through the center in the width direction of the absorber and parallel to the predetermined direction. So that both side edges overlap
  • the folding is characterized in that Shirukatsu to Bok through said second sealing portion between the absorber and the absorber along a direction orthogonal to the predetermined Direction.
  • the wearer's legs are put in through the waist hole of the trunk part, are put out through the leg holes, and are worn by attaching the trunk part to the wearer's trunk.
  • the bag with the absorbent body is placed between the legs with the upper opening facing the lower body of the wearer.
  • the urine etc. discharged by the wearer is discharged inside the bag part and is absorbed by using the internal absorbent body efficiently by moving inside the bag body. Since the absorbent body is in the bag and always away from the wearer's body surface, urine does not stay between the absorbent body and the skin, and the skin is less likely to be covered with urine. The feeling of wearing is also good.
  • the absorbent product having the effect of the absorbent product described in claim 1 is efficiently produced in a continuous process according to claims 12 to 16 described later. be able to.
  • an absorbent product having the effect of the absorbent product described in claims 1 to 2 is obtained in a continuous process according to claims 12 to 14 and 16 described later. It can be manufactured efficiently.
  • an absorbent product having the effect of the absorbent product described in claims 1 to 2 can be efficiently manufactured in a continuous process according to claim 15 described later. You can.
  • the body portion and the In the structure that forms the bag portion, the body portion and the bag portion that overlap each other and are not joined together are the leg holes, so that there is an effect that a special process such as forming the leg holes into a slit shape is not necessary. is there.
  • the periphery of the leg hole is further provided with elasticity so that the circumference of the leg of the wearer As a result, the sealed state in the gap between the leg hole and the leg portion can be satisfactorily maintained.
  • the absorbent product described in claim 9 in the effect of the absorbent product of claim 8, because the interval between the stretchable bands provided on the left and right of the upper opening is narrow at the front and widened at the rear.
  • the front stretchable band is closed to form a pocket for urine
  • the rear stretchable band is wide open to secure a passage space for stool.
  • urine discharged to the front (abdominal side) of the wearer is unlikely to leak from the front part of the bag body, and stool discharged to the back (back side) of the wearer is behind the bag body having a wide upper opening.
  • the effect of the absorbent product according to claim 8 or 9 is provided at the flexible leg portion made of a nonwoven fabric and the tip of the leg portion. This can be achieved by an elastic band having a structure with an elastic body.
  • the upper edge of the sheet-like absorbent is in the vicinity of the upper opening.
  • the space between the bag and the absorbent is expanded by the spacer member.
  • the action of guiding urine is further promoted, and urine can be absorbed using the entire amount of the absorbent in the bag more efficiently.
  • the stool in the effect of the absorbent product according to any one of claims 1 to 4, the stool is dropped downward from the gap at the bottom of the absorbent body. It can be stored and held in the space between the absorber and the bag.
  • the absorbent body is arranged while being transported in a predetermined direction while overlapping a strip-shaped nonwoven fabric and a liquid impervious sheet that are continuous in a predetermined direction, An elastic member extended in the same direction is arranged, and the whole is folded in half at a center line parallel to the predetermined direction, and a seal is cut between the absorber and the absorber one after another to form individual absorbent products.
  • a rib for preventing liquid backflow can be formed on the absorber.
  • the effect that the absorbent product according to claim 7 can be manufactured is obtained.
  • an absorbent product described in claim 20 for preventing liquid backflow, comprising a body portion that is long in a predetermined direction with an elastic member sandwiched between nonwoven fabrics, a nonwoven fabric, a liquid impervious sheet, and an absorbent body.
  • a body portion that is long in a predetermined direction with an elastic member sandwiched between nonwoven fabrics, a nonwoven fabric, a liquid impervious sheet, and an absorbent body Each of the bag portions with elastic bands long in a predetermined direction having the elastic bands is prepared.
  • FIG. 1 is a process diagram in the manufacturing method of the first embodiment.
  • FIG. 2 is a process diagram in the manufacturing method of the first embodiment.
  • FIG. 3 is a process diagram in the manufacturing method of the first embodiment.
  • FIG. 4 is a process diagram in the manufacturing method of the first embodiment.
  • FIG. 5 is a process diagram in the manufacturing method of the first embodiment.
  • FIG. 6 is a process diagram in the manufacturing method of the first embodiment.
  • FIGS. 7 (a) and 7 (b) are process diagrams showing the manufacturing method of the first embodiment.
  • FIG. 8 (a) is a side view of the manufactured absorbent band product
  • Fig. 8 (b) is a front view thereof
  • FIG. 9 is a cross-sectional view taken along the line ZZ ′ of FIG. 8 (a).
  • FIG. 10 is a perspective view of the absorbent product according to the first embodiment.
  • FIG. 11 (a) is a front view showing the wearing state of the absorbent product according to the first embodiment
  • FIG. 11 (b) is a side view thereof.
  • FIGS. 12 (a) and (b) are cross-sectional views of the bag portion 8 showing a modification of the first embodiment.
  • FIGS. 13 (a) and (b) are cross-sectional views of the bag portion 8 showing a modification of the first embodiment, and
  • FIG. 13 (c) is a sheet-like absorbent body at the bottom of the bag portion 8 of (b).
  • FIG. 4 is a plan view of FIG.
  • FIGS. 14 (a) and (b) are a sectional view of the bag 8 and a sectional view of the absorber 4 in the modification of the first embodiment, and FIG. 14 (c) is a modification of the first embodiment.
  • FIG. 6 is a cross-sectional view of a bag part 8.
  • FIGS. 15 (a) and 15 (b) are a sectional view of the bag 8 and a developed view of the absorbent body 4 and the like in the modification of the first embodiment.
  • FIG. 16 (a) is a cross-sectional view of a bag portion 8 showing a modification of the first embodiment
  • FIG. 16 (b) is a front portion of the sheet-like absorbent body 4 at the bottom of the bag portion 8 of (a).
  • (C) is a plan view of the rear part of the sheet-like absorbent body 4 at the bottom of the bag part 8 of (a).
  • FIG. 17 (a) is a cross-sectional view of the bag portion 8 showing a modification of the first embodiment
  • FIG. 17 (b) is a front portion of the sheet-like absorbent body 4 at the bottom of the bag portion 8 of (a).
  • (C) is a plan view of the rear part of the sheet-like absorbent body 4 at the bottom of the bag part 8 of (a).
  • FIG. 18 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 19 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 10 is a process chart of the manufacturing method according to the second embodiment.
  • FIG. 21 is a process diagram in the manufacturing method of the second embodiment.
  • FIG. 22 is a process diagram in the production method of the second embodiment.
  • FIG. 23 is a process diagram in the manufacturing method of the second embodiment.
  • FIG. 24 is a process diagram in the manufacturing method of the second embodiment.
  • FIG. 25 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 26 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 17 is a process diagram in the manufacturing method of the second embodiment.
  • FIG. 28 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 19 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 30 is a process chart in the manufacturing method of the second embodiment.
  • FIG. 31 (a) is a side view of the absorbent band product manufactured by the manufacturing method of the second embodiment, and FIG. 31 (b) is a front view thereof.
  • FIG. 3 2 is a cross-sectional view taken along the line ZZ ′ of FIG. 3 1 (a).
  • FIG. 33 is a front sectional view of the bag portion 8 of the absorbent band product manufactured by the manufacturing method of the second embodiment.
  • FIG. 34 is a cross-sectional view of the bag portion 8 showing a modification of the second embodiment.
  • FIG. 35 (a) is a cross-sectional view of the bag portion 8 showing a modified example of the second embodiment
  • FIG. 35 (b) is an enlarged view of the sheet-like absorbent body 4 in the bag portion 8 in the modified example. is there.
  • FIG. 36 is an enlarged cross-sectional view of the sheet-like absorbent body 4 shown in FIG. 35 (b).
  • FIG. 37 is a process chart in the manufacturing method of the third embodiment.
  • FIG. 38 is a process chart in the manufacturing method of the third embodiment.
  • FIG. 39 is a process chart in the manufacturing method of the third embodiment.
  • FIG. 40 is a process chart in the manufacturing method of the third embodiment.
  • FIG. 41 is a process diagram in the manufacturing method of the third embodiment.
  • FIG. 42 is a process diagram in the manufacturing method of the third embodiment.
  • FIG. 43 is a process diagram in the manufacturing method of the third embodiment.
  • FIG. 44 is a process diagram in the manufacturing method of the third embodiment.
  • FIG. 45 (a) is a side view of the absorbent band product manufactured by the manufacturing method of the third embodiment, and FIG. 45 (b) is a front view thereof.
  • FIG. 46 is a cross-sectional view taken along the line ZZ ′ of FIG. 45 (a).
  • FIG. 47 is a process chart in the manufacturing method of the fourth embodiment.
  • FIG. 48 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 49 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 50 is a process chart in the manufacturing method of the fourth embodiment.
  • FIG. 51 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 52 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 53 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 54 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 55 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIG. 56 is a perspective plan view and an end view of the fourth embodiment.
  • FIG. 57 is a process diagram in the manufacturing method of the fourth embodiment.
  • FIGS. 58 (a) and (b) are process diagrams in the manufacturing method of the fourth embodiment.
  • FIG. 59 (a) is a side view of the absorbent band product manufactured by the manufacturing method of the fourth embodiment
  • FIG. 59 (b) is a front view thereof.
  • Fig. 60 shows the Z, -Z in Fig. 59 (a)! 'Is a cross-sectional view along the section line.
  • FIG. 61 is a cross-sectional view taken along the line Z 2 -Z 2 ′ of FIG. 59 (a).
  • FIG. 62 is a cross-sectional view taken along the line Z 3 — Z 3 ′ of FIG. 59 (a).
  • FIG. 63 is a top view of the absorbent band product manufactured by the manufacturing method of the fourth embodiment.
  • FIG. 64 is a perspective view of the front part of the absorbent band product manufactured by the manufacturing method of the fourth embodiment as seen from above.
  • FIG. 65 is a perspective view of the rear part of the absorbent band product manufactured by the manufacturing method of the fourth embodiment as seen from above.
  • the absorbent product of the present invention when the absorbent product of the present invention is actually worn, the part close to the wearer's skin is called the “upper part” and the far side is called the “lower part”. . Further, when the absorbent product of the present invention is actually worn, the side corresponding to the front side of the wearer's body is referred to as “front part”, and the side corresponding to the rear side is referred to as “rear part”. In the side view, the left side is the front and the right side is the rear. In addition, in each figure, in order to facilitate understanding, members that are actually in contact with each other may be illustrated separately.
  • the absorbent product 1 a in this example is a tapeless (pants type) diaper having a structure different from the conventional one, and is manufactured by the following process described in each figure.
  • a strip-shaped nonwoven fabric 2 (PP-spun melt nonwoven fabric or the like) continuous in a predetermined direction and a liquid-impermeable sheet 3 having a strip shape continuous in a predetermined direction and having a width smaller than that of the nonwoven fabric 2 are used.
  • the predetermined direction is the horizontal direction in the actual manufacturing process, but is shown as the vertical direction in the figure. That is, while the nonwoven fabric 2 is continuously supplied and conveyed in a predetermined direction, a liquid impervious to a width smaller than that of the nonwoven fabric 2 is passed through the center of the nonwoven fabric 2 in a predetermined position in the width direction (left and right direction in the figure orthogonal to the predetermined direction).
  • the sheet 3 is supplied and laminated, and continuously joined to form a strip-shaped leak preventer that continues in a predetermined direction. Bonding is performed using hot melt resin. Other Steps and Second Embodiment Bonding performed in the steps described below is also the same.
  • both the nonwoven fabric 2 and the liquid impervious sheet 3 are limited in dimension in the predetermined direction in the figure. Although it is expressed in a defined strip shape, it is actually a strip-shaped material in a predetermined direction, and is stored in, for example, a roll form at the material supply location of the process, which is used for the progress of the process. In addition, the material is fed out in a predetermined direction and conveyed in a predetermined direction. In this example and the description after the second embodiment, the constituent members used in the manufacturing process are continuously in a predetermined direction as in the case of the nonwoven fabric 2 and the liquid-impermeable sheet 3 unless otherwise specified. It is assumed that the material is a long belt-like material.
  • a plurality of absorbent bodies 4 having a width smaller than that of the liquid-impermeable sheet 3 are placed on the central portion in the width direction of the liquid-impermeable sheet 3 at appropriate intervals in a predetermined direction.
  • the type of the absorber 4 is not particularly limited, but if a component other than the liquid absorbent material itself, for example, a top sheet or an AQL (Aquisiti on Layer) to be put on the liquid absorbent material is necessary, these are preliminarily provided.
  • AQL Aquisiti on Layer
  • a plurality of elastic members 5 are respectively arranged in two regions in a state where they are extended in a predetermined direction.
  • a polyurethane filament or the like can be used as the elastic member 5. Since the leg hole 6 is formed at the boundary between the nonwoven fabric 2 and the liquid impervious sheet 3 in a later step, there is room for forming the leg hole 6 without cutting the elastic member 5 and the leg hole.
  • a portion having a relatively wide space a is provided in the space between the elastic members 5 so that the elastic members 5 are arranged on both sides of the 6.
  • the interval a is between the elastic member 5 provided on the nonwoven fabric 2 and the elastic member 5 provided on the liquid-impermeable sheet 3. It is.
  • both side edges in the width direction of the non-woven fabric 2 are folded inward, and are bonded with the elastic member 5 interposed therebetween.
  • a leg hole 6 is formed in a slit-shaped opening along a predetermined direction at a position where the distance between the elastic members 5 is a wide. As a through-hole.
  • the elastic member 5 is arranged above and below the leg hole 6 (left and right in the figure), and when worn, the entire circumference of the leg hole 6 is elastically adhered to the circumference of the wearer's leg, so that the absorbent product 1 a The sealed state can be maintained.
  • the absorbent body 4 is folded in two along the center line parallel to the predetermined direction, passing through the center of the absorbent body 4 in the width direction, and the both edges in the width direction of the nonwoven fabric 1 overlap. Wrap the whole thing.
  • the absorbent product 1 shown in Fig. 7 (b) is sealed by sealing between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction. separated into a.
  • the shape of the absorbent product 1a shown in Fig. 7 (b) represents the individual product of the moment when the seal is cut while being stretched by applying tension in a predetermined direction as shown in Fig. 7 (a).
  • the elastic member 5 is retracted, so that the upper part of the leg hole 6 (the body part 7 described later) as shown in FIG. ) Is shrunk, and the part below the leg hole 6 (a bag part 8 to be described later) is relatively extended in the front-rear direction.
  • the belt-shaped nonwoven fabric 2 and the liquid-impermeable sheet 3 are stacked and conveyed in the horizontal direction, and the absorbent body 4 is placed thereon at a predetermined interval.
  • the elastic member 5 stretched in the same conveying direction is placed, and the whole is folded in half along the center line parallel to the conveying direction, and the individual absorbers are absorbed by sealing seals between the absorbent bodies 4 and 4 one after another. Since it can be separated into the body product 1a, the absorbent product 1a can be easily and reliably mass-produced.
  • the left and right leg holes 6, 6 were separately formed as shown in FIG. 5 (a). However, after the whole was folded in the process shown in FIG. Then, the left and right leg holes 6, 6 may be collectively formed by cutting.
  • the body part 7 is a circumferential part composed of the nonwoven fabric 2 with the elastic member 5 interposed therebetween, and has a waste hole 9 penetrating vertically, and is elastically adhered to the waist of the wearer. Installed.
  • the bag portion 8 integrally formed on the lower side of the body portion 7 includes a bag body 1 1 communicating with the lower opening of the waste hole 9 of the body portion 7 through the upper opening 10, and an inside of the bag body 1 1. Consists of 4 stored absorbers.
  • the bag body 1 1 is composed of a leak-proof body composed of an outer nonwoven fabric 1 and an inner liquid impermeable sheet 3, and the absorbent body 4 is arranged at the bottom of the bag body 1 1 along the inner surface of the bag body 1 1. It has been done.
  • a leg hole portion in which a leg hole 6 is opened is formed at each boundary portion of the rain side surface of the body portion 7 and the bag portion 8.
  • the torso part 7 and the bag part 8 are arranged at the front center corresponding to the wearer's abdomen and the rear part corresponding to the wearer's back, except for the bottom part of the bag part 8 that is folded back along the center line along the wearer's longitudinal direction. Center are joined to each other.
  • the wearer When wearing the absorbent product 1 a having such a structure, the wearer puts both legs into the body part 7 from the waist hole 9 and then protrudes from the inside of the leg hole 6 to the outside, lifting the body part 7 and lifting the waist part. Attach around.
  • the bag part 8 in which the absorbent body 4 is housed is suspended from the body part 7 between the wearer's legs, and is passed from the front lower abdomen of the wearer through the mouth opening part.
  • the part involved in excretion of urine and stool reaching the lower back is in a state facing the upper opening 10 of the bag body 11. In other words, the ejector and the position where the absorber is present are separated. Most of the urine and feces excreted from the wearer can enter the bag portion 8 through the upper opening 10 without contacting the body surface of the wearer.
  • the absorber is placed in close contact with the body surface, and the urine that flows between the body surface and the absorber is absorbed and absorbed by the absorber.
  • the total amount is difficult to use efficiently, the skin may be irritated by urine, and the feeling of wearing was not good, but according to the absorbent product 1a of this example, the urine and feces excreted by the wearer are worn by the wearer
  • the urine etc. easily move inside the bag body 1 1 and is efficiently absorbed by the internal absorbent body 4.
  • the absorbent body 4 is placed in the bag body 11 and is always away from the body surface of the wearer, urine does not stay between the absorbent body 4 and the skin, and the skin is covered with urine. There is little fear.
  • the feeling of wearing is also good.
  • the elastic member 5 is provided below the body portion 7 and the leg hole 6, high adhesion is obtained at the portion that comes into contact with the human body, and liquid leakage and odor leakage are prevented.
  • the leg hole 6 in this example is connected to the back joint and the abdomen. Since it is formed slightly from the abdomen rather than the center of the joint, the volume for storing feces is large. Also, if the leg hole 6 is formed in the center of the back joint and the abdominal joint to make the front and back the same shape, there is no distinction between the front and back, and it can be worn without checking the front and back. In addition, if the leg hole 6 is formed so as to be inclined from the back to the abdomen with respect to the upper edge of the body part 7, the abdomen side of the bag part 8 is lowered when worn, and urine is stored in the bag part 8.
  • the leg hole 6 in this example is formed as a slit-like opening (a linear opening), but the opening shape is a horizontally long rectangle or an ellipse or other horizontally long shape.
  • the opening shape is a horizontally long rectangle or an ellipse or other horizontally long shape.
  • it may be formed as a notch-shaped opening having an opening area larger than that of the slit. In this way, a notch-shaped opening with a large opening area makes it easier to put on the wearer's leg when wearing it, but the wearing operation becomes easier, but on the other hand, the airtightness is lowered.
  • Fig. 10 is a perspective view showing the above-described absorbent product of the present example in an expanded state.
  • Fig. 11 (a) is a diagram showing a state in which an infant is wearing the absorbent product of this example.
  • FIG. 2B is a front view showing the part in a transparent manner, and FIG.
  • FIG. 1 2 and Fig. 1 3 show a plurality of types of modifications using a sheet-like absorbent body 4 mainly composed of SAP as the absorbent body. A vertical plane perpendicular to the wearer's front-rear direction is cut.
  • FIG. 1 in this modification two sheet-like absorbent bodies 4 are formed into a bag body. In the vicinity of the upper opening 10 of the 1 1, each upper edge is connected to each inner surface of the both sides of the bag body 1 1 so as to protrude downward and inward.
  • a space having a height L is formed between the lower end of the sheet-like absorbent body 4 and the bottom of the bag body 11, and a gap 12 connecting the space above the sheet-like absorbent body 4 and the space is absorbed in the sheet form. Formed at the lower end of the body 4.
  • Such a space plays a very important role for absorbers based on SAP. In other words, it takes a certain time to start swelling absorption of SAP, so a function to temporarily store urine is required.
  • the present inventors refer to this as a trap function, but this space is for exhibiting such a function.
  • the height L of the space between the lower end of the sheet-like absorbent body 4 and the bottom of the bag body 11 achieves the trap function in the same space as well as the purpose of moving urine and storing stool more effectively.
  • the thickness is 5 mm or more. More preferably, it is 10 mm to 30 mm.
  • two sheet-like absorbers 4 having different lateral dimensions are extended obliquely downward, and both lower end portions are overlapped with a gap 12 therebetween.
  • two sheet-like absorbers 4 having the same lateral dimensions are extended obliquely downward, and both lower end portions face each other with a gap 12 between them.
  • two sheet-like absorbent bodies 4 that are folded to have a substantially triangular cross section are extended obliquely downward, with both lower end portions having a gap 12 between them. It is installed so as to face each other.
  • FIG. 13 (a) two sheet-like absorbent bodies 4 that are folded to have a substantially triangular cross section are extended obliquely downward, with both lower end portions having a gap 12 between them. It is installed so as to face each other.
  • FIG. 13 (a) two sheet-like absorbent bodies 4 that are folded to have a substantially triangular cross section are extended obliquely downward, with both lower end portions having a gap 12 between them. It is installed so as to face each other.
  • one sheet-like absorbent body 4 having a curved shape (substantially U-shaped in cross section) along the inner surface of the bag body 1 1 is formed on the inner surface of the bag body 11.
  • a notch-like gap 12 like a substantially elliptical shape is provided at its lower end.
  • urine is lowered along the sheet-like absorber 4 To the lower space from the gap 1 2 and then freely move back and forth in the lower space in the bag 1 1 to efficiently transfer the entire amount of the sheet-like absorbent 4 in the bag 1 1 Used to absorb. Further, dropping the stool from the gap between the sheet-like absorbent bodies 4 into the lower space also has an effect of holding the stool away from the wearer's body surface.
  • the sheet-like absorber 4 may be either a type that absorbs from the front side or a type that absorbs from the back side.
  • Fig. 14 and 15 show a plurality of types of modifications in which a liquid guide sheet 13 or the like is provided between the absorbent body 4 and the bag body 11.
  • Fig. 14 (a), Fig. 14 (c), Fig. 15 (a) are longitudinal sectional views of the bag portion 8 with the vertical plane orthogonal to the wearer's front-rear direction as the cut surface.
  • (b) is a partially enlarged view of Fig. 14 (a)
  • ⁇ 15 (b) is a diagram showing the unfolded state of Fig. 15 (a).
  • FIG. 14 According to the modification shown in FIGS. 4 (a) and (b), a liquid guide sheet is formed between the absorbent body 4 shaped along the inner surface of the bottom of the bag body 11 and the bottom of the bag body 11. 1 3 is arranged.
  • the absorbent body 4 of this modification is an absorbent body 4 in which a top sheet 15 is affixed to a pulp and SAP mixture pine 14, and a liquid guide sheet 13 is It consists of a hydrophilic nonwoven fabric such as TCF.
  • the absorbent body is a sheet-like absorbent body 4, and a liquid guide sheet 13 is provided between the sheet-like absorbent body 4 and the bag body 11.
  • both side edges of the sheet-like absorbent body 4 are flanges 16 that are folded inward of the bag body 11, so that the body fluid stored in the bag section 8 is difficult to leak to the outside.
  • the wearer's urine discharged into the bag portion 8 is guided between the bag body 11 and the absorbent body 4 by the liquid guide sheet 13 and diffuses and moves. Can be absorbed effectively.
  • two sheet-like absorbent bodies 4, 4 are provided on the inner surfaces of both sides of the bag body 11, and are formed on the bottom of the bag body 11. A gap that continues in the longitudinal direction along It is arranged with a gap.
  • a liquid guide sheet 1 3 is provided between the sheet-like absorbent body 4 and the bag body 1 1, and a spacer member such as an opening film is provided between the liquid guide sheet 13 and the sheet-like absorbent body 1 7. Is provided. According to this modification, the space between the bag body 11 and the absorbent body 4 is expanded by the spacer member 17 and the movement of the liquid becomes easier, so that the urine is diffused by the liquid guide sheet 13. The moving action is further promoted, and urine can be absorbed more efficiently by using the entire amount of the absorbent body 4 in the bag body 11.
  • FIGS. 16 and 17 show a modification of the arrangement of the absorbent body 4 at the front and rear of the bag body 11, and each partial view (a) is orthogonal to the wearer's front-rear direction. It is a longitudinal cross-sectional view of the bag part 8 with a vertical plane as a cut surface.
  • Each partial view (b) is a plan view of the absorber 4 at the front
  • each partial view (c) is a plan view of the absorber 4 at the rear. is there.
  • the absorbent body 4 is arranged in a V-shape along the inner surface of the bag body 11, and there is no hole slit in the front part, but in the rear part.
  • a slit-like gap 11 is formed for dropping the stool downward.
  • two planar absorbent bodies 4 and 4 are arranged along the inner surfaces of both side portions of the bag body 11 at intervals, and both absorbent bodies are disposed at the front portion. 4 are connected by a liquid-permeable nonwoven fabric 18, and in the rear part, a gap 12 is left between the absorbent bodies 4, 4 in order to drop feces downward.
  • the stool is dropped downward from the gap 12 provided at the bottom of the rear part of the absorbent body 4 to enter the space between the absorbent body 4 and the bag body 11. Can be stored and held.
  • the body part 7 above the leg hole 6 and the bag part 8 below the leg hole 6 are separated from each other in the wearing state, and the body part is removed after the bag part 8 is removed.
  • 7 can be removed from the wearer's waist.
  • the joint portions at the front center and the rear center of the body part 7 and the bag part 8 can be cut left and right and removed from the lower body of the wearer.
  • Second embodiment A type in which an elastic band is added to the first embodiment.
  • the absorbent product lb (Fig. 30, Fig. 31) in this example is a tapeless type (pants type) diaper with a structure different from the conventional one, and is manufactured by the following process described in each figure.
  • the absorbent product lb (Fig. 30, Fig. 31) in this example is a tapeless type (pants type) diaper with a structure different from the conventional one, and is manufactured by the following process described in each figure.
  • FIG. 18 to FIG. 20 are steps for forming the flange portion 16 similar to that described in the first embodiment on the absorber 4.
  • (A) is a plan view and (b) is an end view.
  • the absorber 4 continuous in a predetermined direction is placed on and joined to the tissue 19 continuous in a predetermined direction
  • Fig. 19 (a) ( b) Fold both side edges in the width direction of the tissue 19 inwardly as shown in b) and put them on both side edges in the width direction of the absorbent body 4.
  • Tissue 19 is an example of a liquid-permeable sheet, and is not limited to only a tissue, but is a sheet made of a material having liquid permeability such as rayon nonwoven fabric, TCF, and hydrophilic spunbond. Can be used without any particular restrictions.
  • the type of the absorbent body 4 is not particularly limited, but if a component other than the liquid absorbent material itself, for example, a top sheet AQL to be put on the liquid absorbent material is necessary, these are combined in advance.
  • This absorber product 1 b such as by supplying these components to the absorber 4 in the process, although not shown, Corresponding to the function and structure of the absorber 4 required by the specifications. As shown in Fig.
  • both side edges in the width direction of the absorbent body 4 are folded inward, and are shown by chain lines so as to have an appropriate length in a predetermined direction as shown in Fig. 21.
  • the absorbent body 4 having a width smaller than that of the liquid-impermeable sheet 3 is placed on the central portion in the width direction of the strip-shaped liquid-impermeable sheet cage 3 that is continuous in a predetermined direction. Arrange them at appropriate intervals in a given direction.
  • the absorbent 4 is disposed in the center of the nonwoven fabric 2 in the width direction at a predetermined position. Supply impermeable sheet 3 and superimpose and continuously bond.
  • one or more elastic members 5 are respectively arranged on both side edges in the width direction of the nonwoven fabric 1 while being stretched in a predetermined direction.
  • the rain side ridges in the width direction of the nonwoven fabric 2 are folded back inward, overlapped with the elastic member 5, and the nonwoven fabrics 2 are bonded to each other.
  • This portion is provided in the upper opening 10 of the bag body 11 and is formed so as to protrude into the upper opening 10, and an elastic band 20 that prevents body fluid from leaking out of the bag body 11. Become.
  • two boundary portions in the width direction of the laminated nonwoven fabric 2 and the liquid impermeable sheet 3 are overlapped, that is, in a predetermined direction in which the nonwoven fabric 2 and the liquid impermeable sheet 3 are adjacent to each other in the width direction.
  • a plurality of elastic members 5 are respectively arranged in two continuous regions in a state where they are stretched in a predetermined direction.
  • the boundary between the non-woven fabric 2 and the liquid-impermeable sheet 3 is recorded at a later stage. Since the leg hole 6 is formed, there is room for the leg hole 6 to be formed without cutting the elastic member 5, and the elastic member 5 is disposed on both sides of the leg hole 6 as in the first embodiment.
  • a portion having a relatively wide space a is provided in the space between the members 5.
  • both side edges in the width direction of the non-woven fabric 2 are folded inward, and the elastic member 5 of the elastic member 5 is sandwiched and bonded.
  • the leg hole 6 is slit-shaped along the predetermined direction at the position where the distance between the elastic members 5 is a wide. As a through-hole.
  • the elastic members 5 are arranged above and below the leg hole 6, and when worn, the entire circumference of the leg hole 6 adheres elastically to the circumference of the wearer's leg, so that it is sealed as an absorbent product 1b. Can keep the state.
  • a short stop cut in a direction perpendicular to the slit is formed at both ends of the leg hole 6 in order to prevent further progress of slit-like rifts forming the leg hole 6. ⁇ 2 1 shall be provided.
  • the absorbent body 4 is folded in two along the center line parallel to the predetermined direction through the center of the absorbent body 4 in the width direction, and both side edges of the nonwoven fabric 1 are overlapped. Wrap the whole thing.
  • an absorber as shown in FIG. 30 (b) is obtained by sealing between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction. Separated into product 1b.
  • the shape of the absorbent product 1 b shown in FIG. 30 (b) is the individual shape at the moment when the sealing force is applied in the stretched state with tension applied in a predetermined direction as shown in FIG. 30 (a). It represents the product of, and in fact, the seal cutlet At the moment of separation, the body part 7 above the leg hole 6 contracts as shown in FIG. 3 1 (a) due to the contraction of the elastic member 5, and the bag part 8 below the leg hole 6 relatively moves. The outer shape is projected back and forth.
  • FIGS. 31 to 33 (2) Structure (FIGS. 31 to 33)-Next, the structure of the absorbent product 1b obtained by the above steps will be described with reference to FIGS. 31 to 33.
  • Fig. 31 and Fig. 32 show the form when the absorbent product 1b of this example is spread as if it was worn on the human body.
  • Fig. 33 is a schematic front sectional view of the bag 11 of the absorbent product 1b of this example.
  • the absorbent product 1b of this example has the same structure as the absorbent product 1a of the first embodiment described with reference to FIGS. 8 and 9, and as shown in FIGS. 3 2 and 33. It has an elastic band that protrudes inward from both sides.
  • This stretchable band includes a stretchable band 20 composed of a leg portion made of nonwoven fabric 2 projecting from each inner surface of the bag body 11 and an elastic member 5 provided at the tip of the leg portion.
  • the elastic band 20 extends inward and upward on the inner surface of the upper opening 10 of the bag body 1 1 and contacts the body surface of the wearer, so it is discharged into the bag body 11.
  • the absorbent product lb of this example is a bag 1 1 in which the upper collar portion of the sheet-like absorber 4 in the vicinity of the upper opening 10 of the bag body 1 1 is folded inward of the bag body 1 1. Therefore, the body fluid to be leaked to the outside can be prevented from being leaked to the outside by being absorbed by the buttocks 16 near the upper opening 10.
  • the absorbent product 1b of this example is obtained by providing the absorbent product 1a of the first embodiment with the stretchable band 20 and the flange 16 of the absorbent body 4.
  • the buttocks 1 6 are explained below As such, each may be provided alone.
  • an absorbent body 4 (not necessarily a sheet-shaped absorbent body) is provided at the bottom inside the bag body 1 1, and the upper opening 1 of the bag body 1 1.
  • a pair of stretchable bands 10 made of a nonwoven fabric 2 and an elastic member 5 are provided on the inner surface close to 0, facing the inner side downward, the inner surface of the bag body 11 is located below the elastic band 20 A pocket-shaped receiving space is formed between them. Therefore, even if the wearer changes his / her position and the urine in the bag body 11 flows backward from the upper opening 10, the urine does not enter the receiving space and directly flow out.
  • FIG. 34 (b) is an example of a structure in which the stretchable band 20 is provided inward and upward, and has the same configuration as that of FIG. 32 and FIG.
  • FIG. 35 (a) shows an example in which the upper collar part of the sheet-like absorbent body 4 near the upper opening 10 of the bag body 11 is folded inward to form the collar part 16;
  • FIG. 36 is an enlarged cross-sectional view of the sheet-shaped absorbent body 4.
  • a sheet-like absorbent body 4 in which a PET tube 22 is provided on one side of a non-woven fabric 2 and SAP 23 is arranged thereon is shown in FIGS. 35 (a) to (b).
  • a plurality of absorbent bodies 4 having a width smaller than that of the liquid impermeable sheet 3 are arranged at appropriate intervals in a predetermined direction on the central portion in the width direction of the liquid impermeable sheet 3. Place them after a while.
  • the two non-woven fabrics 2 and the liquid impervious sheet 3 are overlapped in the width direction, that is, in the predetermined direction in which the nonwoven fabric 2 and the liquid impervious sheet 3 are adjacent in the width direction.
  • a plurality of elastic members 5 are respectively arranged in two continuous regions in a state where they are stretched in a predetermined direction.
  • Leg holes 6 are formed at the boundary between the nonwoven fabric 2 and the liquid-impermeable sheet 3 in a subsequent process, so that there is room for forming the leg holes 6 without cutting the elastic members 5 and elastic on both sides of the leg holes 6.
  • a portion having a relatively wide interval a is provided in the interval of the elastic member 5 so that the member 5 is arranged.
  • both side edges in the width direction of the non-woven fabric 2 are folded inward, and the elastic member 5 of the elastic member 5 is sandwiched and bonded.
  • the member or material constituting the absorbent product 1b is divided into a right part on the right side and a left part on the left side in a predetermined direction.
  • the left part is superimposed on the right part so that the phases match. Then, it continuously seals along a continuous S-shaped cutline.
  • a leg hole 6 is formed through the predetermined direction at a position between the absorber 4 and the boundary region and without the elastic member 5. At the rain end of Leghole 6, there will be a skip cutter 21.
  • the absorber As shown by the chain line in Fig. 44 (a), by sealing between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction, the absorber as shown in Fig. 44 (b) Separated into product 1c.
  • the shape of the absorbent product 1c shown in Fig. 44 (b) is the individual shape at the moment when the sealing force is applied in the state where it is stretched with tension applied in a predetermined direction as shown in Fig. 44 (a).
  • the upper body part 7 As shown in Fig. 45 (a), the upper body part 7 is contracted due to the contraction of the elastic member 5 at the moment when it is actually cut into seals and separated into individual products.
  • the upper part of the bag part 8 below the leg hole 6 is contracted so that the lower part protrudes forward and backward.
  • the belt-shaped nonwoven fabric 2 and the liquid impermeable sheet 3 continuous in a predetermined direction are stacked in a predetermined direction while being absorbed and absorbed on the same.
  • the elastic member 5 stretched in the same direction is further arranged on both sides of the absorbent body 4 and the both side edges of the nonwoven fabric 2 are folded and bonded together. Continuously cut from left to right, cut into right and left parts, cut into right and left parts, turn over one side and match the other, and seal continuously along the cut line before absorbing Since the sealing force is applied between 4 and absorber 4 and separated into individual absorbent products 1 c, the absorption of this example Body product 1 C can be easily and reliably mass-produced.
  • FIG. 45 and FIG. Fig. 45 and Fig. 46 show the form when the absorbent product 1c of this example is spread as if it was worn on a human body.
  • the absorbent product 1c of this example has the same basic structure as the absorbent product 1a of the first embodiment described with reference to FIGS. 8 and 9, but as shown in FIGS. 45 and 46.
  • the right half and the left half which are separate members, are overlapped and joined continuously from the front corresponding to the wearer's abdomen through the bottom of the bag 8 to the rear corresponding to the wearer's back. It differs from the first embodiment in that it has.
  • the bag part 8 protrudes greatly between the legs in the front-rear direction. Fits between both legs or protrudes forward and backward from between both legs.
  • a plurality of elastic members 5 stretched in a predetermined direction are arranged in two portions on a strip-shaped nonwoven fabric 2 continuous in a predetermined direction.
  • both side edges in the width direction of the non-woven fabric 2 are folded back and bonded on the elastic member 5 of each portion.
  • the non-woven fabric 2 is cut along the predetermined direction between the two parts and divided into two parts to form two band-like members that continue in two predetermined directions (the parts that will become the body part 7 when completed)
  • the side edges of the absorbent body 4 in the width direction are folded inward to form the flange 16. To do.
  • the absorbent body 4 is formed by cutting in a direction perpendicular to the predetermined direction along a cutting line indicated by a chain line, and appropriately setting the dimension in the predetermined direction.
  • a liquid-impervious sheet 3 that is continuous in a predetermined direction and has a width smaller than that of the non-woven fabric 2 is stacked at the center in the width direction of the belt-shaped nonwoven fabric 2 that is continuous in a predetermined direction.
  • a plurality of absorbent bodies 4 having a width smaller than that of the liquid impermeable sheet 3 are arranged at appropriate intervals in a predetermined direction at the center in the width direction of the temporary sheet 3 and these are bonded and integrated.
  • a plurality of elastic members 5 extended in a predetermined direction are arranged on both side edges in the width direction of the liquid-impermeable sheet 3.
  • both side edges in the width direction of the non-woven fabric 2 are folded back inward and bonded with the elastic member 5 interposed therebetween, so that when completed, the bag portion 8 has an elastic band 20 for preventing liquid backflow.
  • the portion to be the body portion 7 manufactured in the separate process and the portion to be the bag portion 8 manufactured in the separate step as described above are combined.
  • the portions to be the two body portions 7 are arranged along the predetermined direction at intervals in the width direction, and the portions to be the two body portions 7 (7), (7) In between, the part (8) which becomes the bag part 8 with the elastic band 20 along the predetermined direction is placed in a stretched state.
  • Fig. 5 5 is a plan view of the overlapped state from above
  • Fig. 5 6 (a) is a plan view showing the hidden portion in Fig. 5 5 in order to clearly show the seal portion
  • Fig. 5 6 (b) Shows the end view of Figure 55.
  • Each of the seal portions 25 a, 25 b, and 25 c has a shape like a combination of two L-shapes that are substantially the same shape as a rotation target. .
  • the absorbent body 4 is folded in half so that both side edges of the body portion 7 in the width direction overlap.
  • the sealing force is increased. It is separated into absorbent product 1d as shown in Fig. 58 (b).
  • the shape of the absorbent product 1d shown in Fig. 58 (b) is the individual shape at the moment when the seal is cut while being stretched with tension applied in a predetermined direction as shown in Fig. 58 (a).
  • the upper body part 7 contracts due to the contraction of the elastic member 5 at the moment when the seals are cut and separated into individual products.
  • the upper part of the lower bag part 8 is contracted and the lower part protrudes relatively back and forth.
  • the elastic member 5 is sandwiched between non-woven fabrics, a portion that becomes a body portion 7 that is long in a predetermined direction, the non-woven fabric 2, the liquid-impermeable sheet 3, and the absorbent body 4 .
  • the portions that become the bag portions 8 that are long in the predetermined direction and have the elastic band 20 for preventing the liquid back flow are prepared in advance.
  • the bag portion 8 is placed on the two body portions 7 which are spaced apart from each other, and the bag portion 8 is placed on top of each other.
  • the overlapping portion is sealed in a substantially crank shape to form the leg hole 6.
  • the whole is folded in half along a center line parallel to a predetermined direction, and a seal is cut through a seal portion between the absorber 4 and the absorber 4 along a direction perpendicular to the predetermined direction.
  • Absorber product 1d separated.
  • the continuous and easy manufacturing method makes it easy to produce the absorbent product 1d in a form in which the bag portion 8 with the stretchable band is opened wider at the rear than the front of the wearer. In addition, there is an effect that mass production can be surely performed.
  • FIGS. 59 (a) and (b) and FIGS. 60 to 65 show the form of the absorbent product 1d of this example when it is spread out as if worn on the human body.
  • the absorbent product 1d of this example has the same basic structure as the absorbent product 1a of the first embodiment described with reference to FIGS. 7 (c) to (e).
  • the elastic band 20 provided so as to protrude inwardly on the upper edge of the bag portion is formed from both sides in front of the bag portion 8. It protrudes and has a narrow width.
  • the upper opening 10 of the bag portion 8 containing the absorbent body 4 becomes narrower toward the front side of the wearer and becomes a closed state to form a urine socket.
  • Fig. 60, Fig. 61, Fig. 63, and Fig. 64 the elastic band 20 provided so as to protrude inwardly on the upper edge of the bag portion is formed from both sides in front of the bag portion 8. It protrudes and has a narrow width. Moreover, since it is not bonded to the body part 7, it is not affected by the expansion and contraction of the body part.
  • the upper opening 10 of the bag portion 8 containing the absorbent body 4 becomes narrower toward the front side of the wear
  • the stretchable band 20 behind the bag portion 8 is bonded to the body portion 7 on the outer side, so that it can be worn.
  • the upper opening of the bag 8 is wide open on the back side of the wearer. Over space is secured.
  • the urine discharged to the front (abdominal side) of the wearer is the front part of the bag part 8 in which the upper opening 10 is narrow and the elastic band 20 is provided. It is difficult to leak from the stool, and stool discharged to the back (back side) of the wearer is stored in the back part of the bag part 8 having a wide upper opening 10.
  • the upper edge of the leg hole 6 has an elastic member 5 of the body part 7, and the lower edge has an elastic member 5 of an elastic band 20 of the bag part 8, and the circumferential surface of the wearer's leg and the leg hole 6 High adhesion is obtained between the periphery and liquid leakage and odor leakage are prevented.
  • the bag portion 8 having the absorbent body 4 is disposed between both legs with the upper opening 10 facing the lower half of the wearer's legs. Since the urine discharged by the wearer is discharged into the bag 8, the possibility of urine adhering to the skin is low, and the skin is not likely to be irritated and the wearing feeling is also good. Moreover, since the urine moves inside the bag body 11, the internal absorbent body 4 can be used efficiently. In contrast, conventional absorbent products are placed with the absorbent body in close contact with the skin, and the body fluid (urine) that spreads between the skin and the absorbent body is absorbed only by the absorbent body that is in close contact therewith. However, the absorbent product 1d in this example is a revolutionary absorbent product 1d that adopts a completely different structure and absorption mechanism.
  • the continuous band-shaped material is transported in a predetermined direction while being overlapped or folded, and finally the seal is cut and separated into individual absorbent products to be completed.

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Abstract

An absorbent product comprising circumferential trunk part (7) worn around the waist part of wearer, having waist hole (9) vertically passing therethrough; bag part (8) composed of absorbent (4) and liquid-impermeable bag (11), communicating at its superior opening (10) with the waist hole of the trunk part and interposed between the both legs of the wearer; and two leg holes (6) for through pass of the legs of the wearer, provided in boundary portions between the trunk part and two side faces of the bag part. Inside the bag part, urine moves so as to attain efficient use of the absorbent. As the absorbent is apart from the body surface of the wearer, there can be realized inhibition of wetting of the skin of the wearer by urine, prevention of moist skin inflammation and good wearing sensation.

Description

吸収体製品およびその製造方法 技術分野  Absorbent product and manufacturing method thereof Technical Field
本発明は、 着用時に吸収体が着用者の体表面に密着せず、 排出された尿を着用者の 皮膚になるべく接触させることなく効率的に吸収できるとともにライン工程で効率的 に製造するのに適した構造の吸収体製品と、 その製造方法に関するものである。 背景技術  In the present invention, the absorbent body does not adhere to the surface of the wearer's body when worn, and the discharged urine can be efficiently absorbed without contacting the wearer's skin as much as possible. The present invention relates to an absorbent product having a suitable structure and a method for producing the same. Background art
小児用もしくは成人用のォムッのような吸収体製品は、 特許文献 1 (特開平 0 7— 9 6 0 0 4号公報) のように、 一般に腰部の両脇で分離されて平らに展開でき、 装着 時に後側腰部と前側腰部とをテープで取り外し可能に連結する形式のテープ形と、 特 許文献 2 (特開平 0 8— 5 6 9 8 7号公報) のように、 ゥヱス卜ホール部および 2つ のレツグホールを形成したパンッの形態のテープレス形とに大別される。 いずれの夕 イブの吸収体製品であっても、 シート状の防漏体の内面側に吸収体を設けた本体を有 しており、 この本体が、 着用者の下半身 (腹部 · クロッチ部 ·背部) に着用され、 吸 収体が着用者の下半身の表面に密着するようになっている。 そして、 製品内で排出さ れて体表面と吸収体の間に回った尿を吸収体によって体表面から密着吸収するもので ある。  Absorbent products such as ompu for children or adults can be separated and spread flat on both sides of the lumbar region, as disclosed in Patent Document 1 (Japanese Patent Application Laid-Open No. 0-7-9600). A tape shape that removably connects the rear waist and the front waist with a tape at the time of mounting, as well as a double hole portion and a patent hall 2 as disclosed in Patent Document 2 (Japanese Patent Laid-Open No. 0-8-5 6 9 8 7). It can be broadly divided into a tape-less shape in the form of a pan with two leg holes. Any evening absorbent product has a main body with an absorber on the inner surface of the sheet-shaped leak preventer, and this main body is the lower body of the wearer (abdomen, crotch part, back). ) So that the absorber is in close contact with the surface of the lower body of the wearer. Then, urine discharged from the product and circulating between the body surface and the absorber is absorbed and absorbed from the body surface by the absorber.
しかしながら、 従来の吸収体製品によれば、 上述した通り、 吸収体は着用者の体表 面に密着しているため、 排出された尿が体表面と吸収体のを伝って広く行き渡るのは 困難である。 このため、 吸収体製品に組み込まれた吸収体の一部にしか尿が吸収され ない傾向があり、 吸収効率が低いという問題がある。 また、 密着吸収によれば着用者 の体表面が尿で濡れることが避けられないため、 着用者の皮膚が尿によってかぶれ易 く、 装着感もよくないという問題もあった。 However, according to the conventional absorbent product, as described above, since the absorbent body is in close contact with the body surface of the wearer, the discharged urine spreads widely through the body surface and the absorbent body. Have difficulty. For this reason, there is a tendency that urine is absorbed only in a part of the absorber incorporated in the absorbent product, and the absorption efficiency is low. In addition, due to close contact absorption, it is inevitable that the wearer's body surface gets wet with urine, so that the wearer's skin is easily rubbed by urine and there is also a problem that the wearing feeling is not good.
本発明は、 従来の吸収体製品において吸収メカニズムの基本原理として当然とされ ていた上記密着吸収の考え方に問題点を発見し、 これによつて本願発明者が新たに認 識した上記課題を解決するためになされたものである。 すなわち、 本発明の目的は、 吸収体を着用者の体表面から離す構造を採用することにより、 全吸収体を効率的に使 用して尿を確実に吸収するとともに、 体表面に尿が接触しにくいために皮膚のかぶれ が発生しにくく、 着用感が良好な吸収体製品とその効率的な製造方法を提供すること にある。 発明の開示  The present invention has found a problem in the above-mentioned concept of adhesion absorption, which has been taken as a basic principle of the absorption mechanism in conventional absorbent products, thereby solving the above-mentioned problems newly recognized by the present inventor. It was made to do. That is, the object of the present invention is to adopt a structure in which the absorbent body is separated from the wearer's body surface, so that the urine can be reliably absorbed while using the entire absorbent body efficiently, and the urine contacts the body surface. It is an object of the present invention to provide an absorbent product that is less likely to cause skin irritation because it is difficult to wear and has a good wearing feeling, and an efficient manufacturing method thereof. Disclosure of the invention
請求項 1に記載された吸収体製品は、 上下に貫通するウエストホールを備えて着用 者の腰部に装着される周状の胴体部と、 前記胴体部の前記ウェストホールに上部開口 で連通して着用者の両脚の間に配置される液不通過性の袋体と、 前記袋体の内部に収 納された吸収体とを備える袋部と、 前記胴体部と前記袋部の両側面の境界部分にそれ ぞれ形成されて着用者の脚が揷通するレツグホールを備えた 2箇所のレツグホール部 と、 を有することを特徴としている。  The absorbent product according to claim 1 is provided with a waist portion that penetrates the waist of the wearer with a waist hole penetrating vertically, and an upper opening that communicates with the waist hole of the waist portion. A bag portion comprising a liquid impermeable bag disposed between the legs of the wearer; an absorbent body housed in the bag; a boundary between the body portion and both side surfaces of the bag portion; And two leg hole portions each having a leg hole that is formed in each part and through which a wearer's leg passes.
請求項 2に記載された吸収体製品は、 請求項 1記載の吸収体製品において、 前記胴 体部は、 着用者の腹部に相対する前部中央と、 着用者の背部に相対する後部中央にそ れぞれ接合部を有しており、 前記袋部は、 少なくとも着用者の腹部に対応する前部中 央と着用者の背部に対応する後部中央に、 それぞれ前記胴体部の前記各接合部に連続 する接合部を有することを特徴としている。 The absorbent product according to claim 2 is the absorbent product according to claim 1, wherein the body portion is located at a front center that faces the abdomen of the wearer and a rear center that faces the back of the wearer. Each has a joint, and the bag is at least in the front corresponding to the abdomen of the wearer In the center and the rear center corresponding to the back of the wearer, it has a joint part that is continuous with each joint part of the body part.
請求項 3に記載された吸収体製品は、 請求項 2記載の吸収体製品において、 前記胴 体部と前記袋部は、 着用者の前後方向に沿う中心線で折り返した前記袋部の底部を除 いて着用者の腹部に対応する前部と着用者の背部に対応する後部をそれぞれ接合した 構成であることを特徴としている。  The absorbent product according to claim 3 is the absorbent product according to claim 2, wherein the body part and the bag part are formed by folding the bottom part of the bag part along a center line along the wearer's front-rear direction. Except for this, the front part corresponding to the abdomen of the wearer and the rear part corresponding to the back of the wearer are respectively joined.
請求項 4に記載された吸収体製品は、 請求項 2記載の吸収体製品において、 前記胴 体部と前記袋部は、 別部材である右半部と左半部を重ねて着用者の腹部に対応する前 部から前記袋部の底部を経て着用者の背部に対応する後部まで連続して接合した構成 であることを特徴としている。  The absorbent product according to claim 4 is the absorbent product according to claim 2, wherein the body part and the bag part are a separate member, and the right half part and the left half part are overlapped with each other. It is the structure which joined continuously from the front part corresponding to 1 to the rear part corresponding to a wearer's back part through the bottom part of the said bag part.
請求項 5に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸収 体製品において、 前記胴体部と前記袋部が、 側面においては連続していて接合部のな い一体として構成され、 側面には前記レツグホールのみが存在していることを特徴と している。  The absorbent product according to claim 5 is the absorbent product according to any one of claims 1 to 4, wherein the body portion and the bag portion are continuous on a side surface and are not joined. It is characterized by the fact that only the leg hole exists on the side surface.
請求項 6に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸収 体製品において、 別体構造を有する上下の部材を接合した継目部において前記胴体部 と前記袋部が接合されてなる吸収体製品であつて、 前記胴体部と前記袋部が上下に重 なり合って部分的に接合された継目部と、 前記胴体部と前記袋部が上下に重なり合つ ているが接合されずに残されている前記レツグホールとを有することを特徴としてい る。  An absorbent product according to claim 6 is the absorbent product according to any one of claims 1 to 4, wherein the body portion and the bag at a joint portion where upper and lower members having separate structures are joined. An absorbent body product in which the body part and the bag part overlap each other and the seam part is partially joined, and the body part and the bag part overlap each other. However, the leg holes are left unjoined.
請求項 7に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸収 体製品において、 前 Ϊ己レツグホールは前記胴体部の周方向に沿ってスリツ 卜状の開口 として形成されており、 前記レツグホールの上下両近傍位置には前記胴体部の周方向 に沿つてそれぞれ弾性部材が配置されていることを特徴としている。 The absorbent product according to claim 7 is the absorbent product according to any one of claims 1 to 4, wherein the front leg hole is a slit-like opening along a circumferential direction of the body part. The elastic members are arranged along the circumferential direction of the body part at positions near both the upper and lower sides of the leg hole.
請求項 8に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸収 体製品において、 前記袋部の前記上部開口の縁部の近傍に前記袋部の左右側面の各内 面に沿って前記上部開口の内側へと張り出すように設けられる伸縮帯を有することを 特徴としている。  The absorbent product according to claim 8 is the absorbent product according to any one of claims 1 to 4, wherein the bag part has a left and right side surface in the vicinity of an edge of the upper opening. It has a stretchable band provided so as to protrude inside the upper opening along each inner surface.
請求項 9に記載された吸収体製品は、 請求項 8に記載の吸収体製品において、 前記 伸縮帯は、 前記吸収体製品の前部においては右側の前記伸縮帯と左側の前記伸縮帯が 近接して接点をなしており、 前記接点を頂点として前記吸収体製品の後部に行くに従 つて右側の前記伸縮帯と左側の前記伸縮帯が略二等辺三角形の等しい 2辺のように間 隔を拡大して配置されていることを特徴としている。  The absorbent product described in claim 9 is the absorbent product according to claim 8, wherein the elastic band is adjacent to the right elastic band and the left elastic band at the front of the absorbent product. And the right stretch zone and the left stretch zone are spaced apart from each other so that they are approximately equal isosceles triangles. It is characterized by being arranged in an enlarged manner.
請求項 1 0に記載された吸収体製品は、 請求項 8又は 9に記載の吸収体製品におい て、 前記伸縮帯が、 不織布からなる可撓性を有する脚部と該脚部の先端に設けられた 弾性体を備えたことを特徴としている。  The absorbent product according to claim 10 is the absorbent product according to claim 8 or 9, wherein the elastic band is provided at a flexible leg portion made of a nonwoven fabric and a tip of the leg portion. It is characterized by having an elastic body.
請求項 1 1に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸 収体製品において、 前記吸収体がシート状吸収体であり、 前記上部開口の近傍にある 前記シート状吸収体の上縁部が、 前記袋部内に収納された体液の外部への漏出を防ぐ ために前記袋体の内方に折り返された庇部とされたことを特徴としている。  The absorbent product according to claim 11 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is a sheet-shaped absorbent and is in the vicinity of the upper opening. The upper edge portion of the sheet-like absorbent body is characterized in that it is a flange that is folded back inward of the bag body in order to prevent leakage of body fluid stored in the bag portion to the outside.
請求項 1 2に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸 収体製品において、 前記吸収体がシート状吸収体であり、 前記シート状吸収体が、 前 記上部開口の近傍において前記袋体の両側面の各内面に上緣部を接続されて下方内向 きに張り出して設置されることにより、 前記シート状吸収体の下端と前記袋体の底部 との間に空間が構成され、 前記シート状吸収体の上方の空間と前記空間とを連通する 隙間が前記シ一ト状吸収体の下端に形成されていることを特徴としている。 The absorbent product described in claim 12 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is a sheet-shaped absorbent, and the sheet-shaped absorbent is In the vicinity of the upper opening, an upper collar portion is connected to each inner surface of each side surface of the bag body and is installed to project downward inward, whereby the lower end of the sheet-like absorber and the bottom portion of the bag body are installed. A space is formed between the space and the space above the sheet-like absorber and the space communicating with the space is formed at the lower end of the sheet-like absorber.
請求項 1 3に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸 収体製品において、 前記吸収体が前記袋体の雨側面の各内面に沿って設けられ、 前記 袋体の両側面の各内面と前記吸収体との間に前記袋体内に排出された着用者の体液を 導く液ガイ ドシートが設けられたことを特徴としている。  The absorbent product according to claim 13 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is provided along each inner surface of the rain side surface of the bag. The liquid guide sheet for guiding the body fluid of the wearer discharged into the bag is provided between the inner surfaces of both sides of the bag and the absorber.
請求項 1 4に記載された吸収体製品は、 請求項 1 3記載の吸収体製品において、 前 記液ガイ ドシートと前記吸収体との間に体液の移動を容易にするスぺーサ部材を設け 、 前記吸収体の底部には前後方向に連続する隙間を設けたことを特徴としている。 請求項 1 5に記載された吸収体製品は、 請求項 1乃至 4のいずれか一つに記載の吸 収体製品において、 前記吸収体が前記袋体の両側面の各内面に沿って設けられ、 前記 吸収体の後部の底部には便を通過させる隙間を設けたことを特徴としている。  The absorbent product described in claim 14 is the absorbent product according to claim 13, wherein a spacer member is provided between the liquid guide sheet and the absorbent for facilitating movement of bodily fluids. The bottom of the absorbent body is characterized by providing a gap continuous in the front-rear direction. The absorbent product according to claim 15 is the absorbent product according to any one of claims 1 to 4, wherein the absorbent is provided along each inner surface of both sides of the bag. In the bottom part of the rear part of the absorber, a gap for passing feces is provided.
請求項 1 6に記載された吸収体製品の製造方法は、 所定方向に連続する帯状の不織 布の幅方向の中央に、 前記所定方向に連続する帯状で前記不織布よりも幅の小さい液 不通過性シートを重ね、 前記液不通過性シートの幅方向の中央に、 前記液不通過性シ 一卜よりも幅の小さい複数の吸収体を前記所定方向について適宜間隔で重ねて配置し 、 重ねられた前記不織布と前記液不通過性シートの前記幅方向に関する 2つの境界部 分に、 前記所定方向に伸張させた複数本の弾性部材をそれぞれ配置し、 前記不織布の 幅方向の両側縁をそれぞれ内方に折り返して前記弾性部材を挟んで接着し、 前記吸収 体の両側方にある 2つの前記境界領域において、 前記弾性部材のない位置に、 前記所 定方向に沿ってレツグホールを貫通して形成し、 前記吸収体の前記幅方向の中央を通 り前記所定方向に平行な中心線に沿って、 前記吸収体が 2つ折りになるとともに前記 不織布の前記幅方向の両側縁が重なるように全体を折り返し、 前記所定方向と直交す る方向に沿って前記吸収体と前記吸収体の間でシールカツ 卜することを特徴としてい る。 ' 17. The method for producing an absorbent product according to claim 16, wherein a belt-like non-woven fabric continuous in a predetermined direction is formed in the center of the width direction and is a liquid continuous in the predetermined direction and smaller in width than the non-woven fabric. A plurality of absorbent sheets having a width smaller than that of the liquid impervious sheet are arranged at appropriate intervals in the predetermined direction at the center in the width direction of the liquid impervious sheet. A plurality of elastic members extended in the predetermined direction are respectively arranged at two boundary portions in the width direction of the nonwoven fabric and the liquid-impermeable sheet, and both side edges of the nonwoven fabric in the width direction are respectively arranged. Folded inward and bonded with sandwiching the elastic member, and formed in the boundary region on both sides of the absorber through the leg hole along the predetermined direction at a position without the elastic member And sucking Along the center line parallel to the center in the width direction passing Ri said predetermined direction of the body, the with the absorber is folded in two The whole is folded back so that both side edges in the width direction of the nonwoven fabric overlap, and a seal is cut between the absorbent body and the absorbent body along a direction orthogonal to the predetermined direction. '
請求項 1 7に記載された吸収体製品の製造方法は、 請求項 1 6に記載の吸収体製品 の製造方法において、 テイツシュの上に前記吸収体を配置して前記ティッシュの幅方 向の両側縁をそれぞれ内方に折り返して前記吸収体の幅方向の両側縁に重ね、 さらに 前記吸収体の幅方向の両側縁をそれぞれ内方に折り返し、 前記所定方向について適宜 の長さとなるように幅方向に複数箇所で切断することにより、 前記液不通過性シート の上に配置する液逆流防止用の庇部を備えた複数の前記吸収体を製造することを特徴 としている。  The method for manufacturing an absorbent product according to claim 17 is the method for manufacturing an absorbent product according to claim 16, wherein the absorbent is disposed on a tissue and both sides of the tissue in the width direction are provided. Each edge is folded inward and overlapped on both side edges in the width direction of the absorber, and both side edges in the width direction of the absorber are folded back inward, and the width direction is set to an appropriate length in the predetermined direction. By cutting at a plurality of locations, a plurality of the absorbent bodies having a liquid backflow preventing flange disposed on the liquid impermeable sheet are manufactured.
請求項 1 8に記載された吸収体製品の製造方法は、 請求項 1 6に記載の吸収体製品 の製造方法において、 折りたたむ前の前記不織布の前記幅方向に関する両側縁に、 前 記所定方向に伸張させた弾性部材をそれぞれ配置し、 前記不織布の前記両側縁をそれ ぞれ内方に折り返して前記弾性部材を挟んで接着することにより液逆流防止用の伸縮 帯を形成し、 その後、 前記境界部分に配置した複数本の前記弾性部材を前記不織布の 幅方向の両側縁をそれぞれ内方に折り返して挟んで接着する際に、 前記幅方向につい て前記伸縮帯よりも内側の前記不織布によって前記境界部分の前記弾性部材を挟んで 接着することを特徴としている。  The manufacturing method of the absorbent product described in claim 18 is the manufacturing method of the absorbent product according to claim 16, wherein both sides of the non-woven fabric before folding are arranged in the predetermined direction. Each of the stretched elastic members is arranged, and the both side edges of the nonwoven fabric are folded inward to form an elastic band for preventing liquid back flow by sandwiching the elastic members, and then the boundary When the plurality of elastic members arranged in a part are bonded by sandwiching the both side edges in the width direction of the nonwoven fabric inwardly and sandwiching the elastic members, the boundary is formed by the nonwoven fabric inside the stretch band in the width direction. It is characterized by adhering with the elastic member in part.
請求項 1 9に記載された吸収体製品の製造方法は、 所定方向に連続する帯状の不織 布の幅方向の中央に、 前記所定方向に連続する帯状で前記不織布よりも幅の小さい液 不通過性シートを重ね、 さらに前記液不通過性シートの幅方向の中央に、 前記液不通 過性シートよりも幅の小さい複数の吸収体を前記所定方向について適宜間隔で重ねて 配置し、 重ねられた前記不織布と前記液不通過性シートの前記幅方向に関する 2つの 境界部分に、 前記所定方向に伸張させた複数本の弾性部材をそれぞれ配置し、 前記不 織布の幅方向の両側縁をそれぞれ内方に折り返して前記弾性部材を挟んで接着し、 2 つの前記境界部分よりも内側において、 前記所定方向に並ぶ複数の前記吸収体の間を 左右から交互に通過する連続したカツトラインで切断し、 切断された右部分と左部分 の一方を裏返して力ットラインが一致するように前記所定方向にずらして他方の上に 重ね合わせ、 カツトラインに沿って前記所定方向について連続的にシールし、 前記吸 収体と前記境界領域の間であつて前記弾性部材のない位置に、 前記所定方向に沿つて レツグホールを貫通して形成し、 前記所定方向と直交する方向に沿つて前記吸収体と 前記吸収体の間でシールカツ 卜することを特徴としている。 The method for producing an absorbent product according to claim 19, wherein a liquid non-woven fabric having a band shape continuous in the predetermined direction and having a width smaller than that of the non-woven fabric is formed in the center of the width direction of the belt-shaped non-woven fabric continuous in a predetermined direction. A plurality of absorbent sheets having a width smaller than that of the liquid-impermeable sheet are stacked at appropriate intervals in the predetermined direction at the center in the width direction of the liquid-impermeable sheet. A plurality of elastic members extended in the predetermined direction are respectively arranged at two boundary portions in the width direction of the nonwoven fabric and the liquid impermeable sheet that are arranged and stacked, and the width direction of the nonwoven fabric The side edges of each of the two are folded inward and bonded with the elastic member interposed therebetween, and continuously pass between the plurality of absorbers arranged in the predetermined direction from the left and right inside the two boundary portions. Cut along the cutting line, turn one of the cut right part and left part upside down, shift it in the predetermined direction so that the force cutting line matches, and overlay it on the other, and continuously seal it in the predetermined direction along the cutting line And formed through the leg hole along the predetermined direction at a position between the absorber and the boundary region and without the elastic member, and orthogonal to the predetermined direction. It is characterized in that Shirukatsu Bok direction between along connexion the absorbent body and the absorbent body that.
請求項 2 0に記載された吸収体製品の製造方法は、 所定方向に伸張させた複数本の 弾性部材を前記所定方向に連続する帯状の不織布で挟んで接着することにより胴体部 を製造する工程と、 所定方向に連続する帯状の不織布の幅方向の中央に、 前記所定方 向に連続する帯状で前記不織布よりも幅の小さい液不通過性シートを重ね、 前記液不 通過性シートの幅方向の中央に、 前記液不通過性シートよりも幅の小さい複数の吸収 体を前記所定方向について適宜間隔で重ねて配置し、 前記液不通過性シートの前記幅 方向に関する両側縁に、 前記所定方向に伸張させた複数本の弾性部材をそれぞれ配置 し、 前記不織布の幅方向の両側縁をそれぞれ内方に折り返して前記弾性部材を挟んで 接着することにより液逆流防止用の伸縮帯を有する伸縮帯付き袋部を製造する工程と を有し、 さらに、 幅方向に間隔をおいて 2つの前記胴体部を前記所定方向に沿って配 置するとともに、 2つの前記胴体部の間に前記所定方向に沿って前記伸縮帯付き袋部 を載置し、 前記胴体部と前記伸縮帯付き袋部の重ね代において、 前記所定方向に関す る前記吸収体の一端部の両側縁から隣接する前記吸収体との間の領域に至る前記所定 方向に沿った第 1シール部と、 前記領域において前記第 1シール部に連続して前記伸 縮帯付き袋部の伸縮帯に至る第 2シール部と、 前記伸縮帯における前記第 2シール部 に連続して前記伸縮帯に沿つて隣接する前記吸収体の中途部まで連続する第 3シール 部とを屈曲して連続して形成することにより、 前記胴体部と前記伸縮帯付き袋部の間 に着用者の脚が挿通するレツグホールを形成するとともに、 前記伸縮帯付き袋部が着 用者の前方よりも後方において広く開口するように構成し、 前記吸収体の前記幅方向 の中央を通り前記所定方向に平行な中心線に沿って、 前記吸収体が 2つ折りになると ともに前記胴体部の前記幅方向の両側縁が重なるように全体を折り返し、 前記所定方 向と直交する方向に沿って前記吸収体と前記吸収体の間で前記第 2シール部を通過し てシールカツ 卜することを特徴としている。 The method for manufacturing an absorbent article according to claim 20, wherein the body part is manufactured by sandwiching and bonding a plurality of elastic members stretched in a predetermined direction between strip-shaped nonwoven fabrics continuous in the predetermined direction. A liquid impermeable sheet having a band shape continuous in the predetermined direction and having a width smaller than that of the non-woven fabric is stacked at the center in the width direction of the belt-shaped nonwoven fabric continuous in the predetermined direction, and the width direction of the liquid impermeable sheet A plurality of absorbers having a width smaller than that of the liquid impermeable sheet are arranged in the center of the liquid impermeable sheet at appropriate intervals in the predetermined direction, and on both side edges of the liquid impermeable sheet with respect to the width direction, the predetermined direction A plurality of elastic members that are stretched to each other, and both side edges in the width direction of the nonwoven fabric are folded inward, and the elastic members are sandwiched and bonded to each other to have a stretchable band for preventing liquid backflow And a step of manufacturing the attached bag part, and further, the two body parts are arranged along the predetermined direction at intervals in the width direction, and the two body parts are arranged in the predetermined direction between the two body parts. The bag portion with the elastic band is placed along the stacking portion of the body portion and the bag portion with the elastic band. A first seal portion extending along a predetermined direction from a side edge of one end of the absorber to a region between the adjacent absorber, and the expansion and contraction in succession to the first seal portion in the region. A second seal portion extending to the stretchable band of the belt-attached bag portion; a third seal portion continuing to the second seal portion of the stretchable belt and continuing to the middle portion of the absorber adjacent to the stretchable band; Are formed continuously by forming a leg hole through which the leg of the wearer is inserted between the body portion and the bag portion with the elastic band, and the bag portion with the elastic band is located in front of the wearer. The width of the body portion is configured such that the absorber is folded in two along a center line passing through the center in the width direction of the absorber and parallel to the predetermined direction. So that both side edges overlap The folding is characterized in that Shirukatsu to Bok through said second sealing portion between the absorber and the absorber along a direction orthogonal to the predetermined Direction.
請求項 1に記載された吸収体製品によれば、 着用者の両脚を胴体部のウェス卜ホー ルから入れ、 レツグホールを通して外に出し、 胴体部を着用者の胴体に装着すること により着用する。 吸収体を有する袋部は、 着用者の下半身に上部開口を対面させた状 態で両脚の間に配置される。 着用者が排出した尿等は袋部の内部に排出され、 袋体の 内部で移動することにより内部の吸収体を効率的に使用して吸収される。 吸収体は袋 体内にあって着用者の体表面からは常に離れた状態にあるので、 尿が吸収体と皮膚の 間に滞留することはなく、 皮膚が尿でかぶれる恐れは少ない。 また着用感も良好であ る。  According to the absorbent product described in claim 1, the wearer's legs are put in through the waist hole of the trunk part, are put out through the leg holes, and are worn by attaching the trunk part to the wearer's trunk. The bag with the absorbent body is placed between the legs with the upper opening facing the lower body of the wearer. The urine etc. discharged by the wearer is discharged inside the bag part and is absorbed by using the internal absorbent body efficiently by moving inside the bag body. Since the absorbent body is in the bag and always away from the wearer's body surface, urine does not stay between the absorbent body and the skin, and the skin is less likely to be covered with urine. The feeling of wearing is also good.
請求項 2に記載された吸収体製品によれば、 請求項 1記載の吸収体製品の効果を有 する吸収体製品を、 後述する請求項 1 2乃至 1 6による連続工程で効率的に製造する ことができる。 請求項 3に記載された吸収体製品によれば、 請求項 1乃至 2記載の吸収体製品の効 果を有する吸収体製品を、 後述する請求項 1 2乃至 1 4及び 1 6による連続工程で効 率的に製造することができる。 According to the absorbent product described in claim 2, the absorbent product having the effect of the absorbent product described in claim 1 is efficiently produced in a continuous process according to claims 12 to 16 described later. be able to. According to the absorbent product described in claim 3, an absorbent product having the effect of the absorbent product described in claims 1 to 2 is obtained in a continuous process according to claims 12 to 14 and 16 described later. It can be manufactured efficiently.
請求項 4に記載された吸収体製品によれば、 請求項 1乃至 2記載の吸収体製品の効 果を有する吸収体製品を、 後述する請求項 1 5による連続工程で効率的に製造するこ とができる。  According to the absorbent product described in claim 4, an absorbent product having the effect of the absorbent product described in claims 1 to 2 can be efficiently manufactured in a continuous process according to claim 15 described later. You can.
請求項 5に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記載 の吸収体製品における効果において、 前記胴体部と前記袋部の側面にはレッグホ一ル があるのみであり、 完全に連続している接合部のない一体構造なので、 密閉性が高い という効果がある。  According to the absorbent product described in claim 5, in the effect of the absorbent product according to any one of claims 1 to 4, there is a leg hole on a side surface of the body portion and the bag portion. This is an integral structure with no joint part that is completely continuous, and has the effect of high sealing performance.
請求項 6に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記載 の吸収体製品における効果において、 上下の部材を重ねて接合することにより前記胴 体部と前記袋部を形成する構造において、 前記胴体部と前記袋部を上下に重ねて接合 しない部分を前記レツグホールとしているので、 前記レツグホールをスリツト状に形 成する等の特別の工程が必要ないという効果がある。  According to the absorbent product described in claim 6, in the effect of the absorbent product according to any one of claims 1 to 4, the body portion and the In the structure that forms the bag portion, the body portion and the bag portion that overlap each other and are not joined together are the leg holes, so that there is an effect that a special process such as forming the leg holes into a slit shape is not necessary. is there.
請求項 7に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記載 の吸収体製品の効果において、 さらにレツグホールの周囲に弾性が付与されて着用者 の脚部周りに密着するため、 レツグホールと脚部の隙間における密閉状態を良好に保 持することができるという効果がある。  According to the absorbent product described in claim 7, in the effect of the absorbent product according to any one of claims 1 to 4, the periphery of the leg hole is further provided with elasticity so that the circumference of the leg of the wearer As a result, the sealed state in the gap between the leg hole and the leg portion can be satisfactorily maintained.
請求項 8に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記載 の吸収体製品の効果において、 さらに袋部の上部開口に伸縮帯があるので、 袋部内に 収納された体液が外部へ漏出することを可及的に防止することができるという効果が ある。 According to the absorbent product described in claim 8, in the effect of the absorbent product according to any one of claims 1 to 4, there is an elastic band in the upper opening of the bag portion. The effect of preventing the stored body fluid from leaking to the outside as much as possible is there.
請求項 9に記載された吸収体製品によれば、 請求項 8の吸収体製品の効果において 、 上部開口の左右に設けられた前記伸縮帯の間隔が前方では狭く、 後方では拡大して いるので、 前方の前記伸縮帯が閉鎖状態となって尿用のポケッ 卜を構成し、 後方の前 記伸縮帯は広く開口して便の通過スペースが確保される。 このため、 着用者の前方 ( 腹側) に排出される尿は袋体の前方部分からは漏れにくく、 また着用者の後方 (背側 ) に排出される便は上部開口が広い袋体の後方部分に収納されるという効果がある。 請求項 1 0に記載された吸収体製品によれば、 請求項 8又は 9に記載の吸収体製品 による効果を、 不織布からなる可撓性を有する脚部と該脚部の先端に設けられた弾性 体を備えた構造の伸縮帯によつて達成することができる。  According to the absorbent product described in claim 9, in the effect of the absorbent product of claim 8, because the interval between the stretchable bands provided on the left and right of the upper opening is narrow at the front and widened at the rear. The front stretchable band is closed to form a pocket for urine, and the rear stretchable band is wide open to secure a passage space for stool. For this reason, urine discharged to the front (abdominal side) of the wearer is unlikely to leak from the front part of the bag body, and stool discharged to the back (back side) of the wearer is behind the bag body having a wide upper opening. There is an effect that it is stored in the part. According to the absorbent product described in claim 10, the effect of the absorbent product according to claim 8 or 9 is provided at the flexible leg portion made of a nonwoven fabric and the tip of the leg portion. This can be achieved by an elastic band having a structure with an elastic body.
請求項 1 1に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記 載の吸収体製品の効果において、 さらにシート状吸収体の上縁部が上部開口の近傍で 袋体の内方に折り返された庇部とされているので、 袋部内に収納された体液が外部へ 漏出することを可及的に防止することができる。  According to the absorbent product described in claim 11, in the effect of the absorbent product described in any one of claims 1 to 4, the upper edge of the sheet-like absorbent is in the vicinity of the upper opening. Thus, since the heel portion is folded inward of the bag body, it is possible to prevent the body fluid stored in the bag portion from leaking to the outside as much as possible.
請求項 1 2に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記 載の吸収体製品の効果において、 尿はシート状吸収体に沿って下方に流れ、 隙間から 下方の空間内に落ち、 さらに袋体内の下方の空間内を前後に自由に移動して袋体内に あるシート状吸収体の全量を効率的に使用して吸収される。 また、 便をシート状吸収 体の隙間から下方の空間内に落下させることにより、 着用者の体表面から離して保持 する効果もある。  According to the absorbent product described in claim 12, in the effect of the absorbent product according to any one of claims 1 to 4, urine flows downward along the sheet-like absorbent, and the gap Then, it falls into the lower space, and further freely moves back and forth in the lower space in the bag body so that the entire amount of the sheet-shaped absorbent in the bag body is efficiently absorbed. In addition, dropping the stool from the gap between the sheet-like absorbers into the space below has the effect of holding the stool away from the wearer's body surface.
請求項 1 3に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記 載の吸収体製品の効果において、 袋部の内部に排出された着用者の尿が、 液ガイ ドシ 一卜によって袋体と吸収体の間に導かれ、 効果的に吸収される。 According to the absorbent product described in claim 13, it is described in any one of claims 1 to 4. In the effect of the absorbent product described above, the wearer's urine discharged into the bag is guided between the bag and the absorber by a liquid guide and is effectively absorbed.
請求項 1 4に記載された吸収体製品によれば、 請求項 1 3記載の吸収体製品の効果 において、 袋体と吸収体の間の空間がスぺーサ部材によって広げられるので、 液ガイ ドシートによって尿を導く作用がより促進され、 袋体内の吸収体の全量を一層効率的 に利用して尿を吸収させることができる。  According to the absorbent product described in claim 14, in the effect of the absorbent product according to claim 13, the space between the bag and the absorbent is expanded by the spacer member. As a result, the action of guiding urine is further promoted, and urine can be absorbed using the entire amount of the absorbent in the bag more efficiently.
請求項 1 5に記載された吸収体製品によれば、 請求項 1乃至 4のいずれか一つに記 載の吸収体製品の効果において、 便は吸収体の底部の隙間から下方に落下させて吸収 体と袋体の間の空間に収納保持することができる。  According to the absorbent product described in claim 15, in the effect of the absorbent product according to any one of claims 1 to 4, the stool is dropped downward from the gap at the bottom of the absorbent body. It can be stored and held in the space between the absorber and the bag.
請求項 1 6に記載された吸収体製品の製造方法によれば、 所定方向に連続する帯状 の不織布及び液不通過性シー卜を重ねつつ所定方向に搬送しながら吸収体を配置して いき、 同方向に伸張させた弾性部材を配置し、 さらに前記所定方向に平行な中心線で 全体を 2つ折りにして前記吸収体と前記吸収体の間で次々とシールカツ卜して個々の 吸収体製品に分離していくという連続的で簡易な製法により請求項 1乃至 3に記載の 基本構造の吸収体製品を容易かつ確実に大量生産できるという効果が得られる。 請求項 1 7に記載された吸収体製品の製造方法によれば、 請求項 1 6に記載の吸収 体製品の製造方法の効果において、 吸収体に液逆流防止用の庇部を形成することがで き、 請求項 7記載の吸収体製品を製造できるという効果が得られる。  According to the method for manufacturing an absorbent product described in claim 16, the absorbent body is arranged while being transported in a predetermined direction while overlapping a strip-shaped nonwoven fabric and a liquid impervious sheet that are continuous in a predetermined direction, An elastic member extended in the same direction is arranged, and the whole is folded in half at a center line parallel to the predetermined direction, and a seal is cut between the absorber and the absorber one after another to form individual absorbent products. By the continuous and simple manufacturing method of separating, the basic structure of the absorbent product of claims 1 to 3 can be easily and reliably mass-produced. According to the method for manufacturing an absorbent product described in claim 17, in the effect of the method for manufacturing an absorbent product according to claim 16, a rib for preventing liquid backflow can be formed on the absorber. In addition, the effect that the absorbent product according to claim 7 can be manufactured is obtained.
請求項 1 8に記載された吸収体製品の製造方法によれば、 請求項 1 6に記載の吸収 体製品の製造方法の効果において、 吸収体を収容する袋状に整形された不織布の開口 に液逆流防止用の伸縮帯を形成することができ、 請求項 6記載の吸収体製品を製造で きるという効果が得られる。 請求項 1 9に記載された吸収体製品の製造方法によれば、 所定方向に連続する帯状 の不織布及び液不通過性シ一トを重ねつつ所定方向に搬送しながら、 その上に吸収体 を配置していき、 さらに同方向に伸張させた弾性部材を吸収体の両側に配置して不織 布の両側縁を折り重ねて接着し、 さらに所定方向に並ぶ吸収体の間を左右から交互に 通過する連続したカツ トラインで右部分と左部分に切断し、 一方を裏返して他方に一 致させて重ね、 カツトラインに沿って前記所定方向について連続的にシールしてから 吸収体と吸収体の間でシールカツトして個々の吸収体製品に分離していくという連続 的で簡易な製法により請求項 1乃至 4に記載の基本構造の吸収体製品を容易かつ確実 に大量生産できるという効果が得られる。 According to the method for manufacturing an absorbent product described in claim 18, in the effect of the method for manufacturing an absorbent product according to claim 16, in the opening of the nonwoven fabric shaped into a bag shape that accommodates the absorbent An expansion band for preventing liquid backflow can be formed, and the effect that the absorbent product according to claim 6 can be produced is obtained. According to the method for manufacturing an absorbent product described in claim 19, while the belt-shaped nonwoven fabric and liquid impervious sheet that are continuous in a predetermined direction are stacked and conveyed in a predetermined direction, the absorber is placed thereon. Place elastic members that are stretched in the same direction on both sides of the absorbent body, fold and bond both side edges of the nonwoven fabric, and alternate between the absorbent bodies aligned in a given direction from the left and right Cut to the right and left parts with a continuous cut line that passes, turn over one side and match the other, overlap and cut continuously in the specified direction along the cut line, then between the absorber With the continuous and simple manufacturing method of separating the individual absorbent products by sealing with the above, it is possible to easily and reliably mass-produce the absorbent product having the basic structure according to claims 1 to 4.
請求項 2 0に記載された吸収体製品の製造方法によれば、 弾性部材を不織布で挟ん だ所定方向に長い胴体部と、 不織布と液不通過性シー卜と吸収体からなり液逆流防止 用の伸縮帯を有する所定方向に長い伸縮帯付き袋部をそれぞれ製造しておく。 そして According to the method for manufacturing an absorbent product described in claim 20, for preventing liquid backflow, comprising a body portion that is long in a predetermined direction with an elastic member sandwiched between nonwoven fabrics, a nonwoven fabric, a liquid impervious sheet, and an absorbent body. Each of the bag portions with elastic bands long in a predetermined direction having the elastic bands is prepared. And
、 間隔をおいた 2つの胴体部の上に伸縮帯付き袋部を重ねて載置し、 重なり部分で略 クランク状にシールしてレツグホ一ルを形成し、 所定方向に平行な中心線に沿って全 体を 2つ折りにして所定方向と直交する方向に沿って吸収体と吸収体の間でシール力 ッ卜し、 個々の吸収体製品に分離していくという連続的で簡易な製法により請求項 1 乃至 3に記載の基本構造において特に伸縮帯付き袋部が着用者の前方よりも後方にお いて広く開口している吸収体製品を容易かつ確実に大量生産できるという効果が得ら れる。 図面の簡単な説明 Place the bag with elastic band on top of the two body parts that are spaced apart and seal them in a substantially crank shape at the overlapping part to form a leg hole, along the center line parallel to the specified direction Claimed by a continuous and simple manufacturing method in which the entire body is folded in half and the sealing force is increased between the absorber and the absorber along the direction perpendicular to the predetermined direction, and separated into individual absorber products. In the basic structure described in Items 1 to 3, an effect can be obtained that mass production can be easily and surely performed of the absorbent product in which the bag portion with the stretchable band is wide open behind the front of the wearer. Brief Description of Drawings
第 1図は、 第 1実施形態の製造方法における一工程図である 第 2図は、 第 1実施形態の製造方法における一工程図である。 FIG. 1 is a process diagram in the manufacturing method of the first embodiment. FIG. 2 is a process diagram in the manufacturing method of the first embodiment.
第 3図は、 第 1実施形態の製造方法における一工程図である。  FIG. 3 is a process diagram in the manufacturing method of the first embodiment.
第 4図は、 第 1実施形態の製造方法における一工程図である。  FIG. 4 is a process diagram in the manufacturing method of the first embodiment.
第 5図は、 第 1実施形態の製造方法における一工程図である。  FIG. 5 is a process diagram in the manufacturing method of the first embodiment.
第 6図は、 第 1実施形態の製造方法における一工程図である。  FIG. 6 is a process diagram in the manufacturing method of the first embodiment.
第 7図 (a ) , ( b ) は第 1実施形態の製造方法を示す工程図である。  FIGS. 7 (a) and 7 (b) are process diagrams showing the manufacturing method of the first embodiment.
第 8図 (a ) は製造された吸収帯製品の側面図、 同図 (b ) は同正面図である。 第 9図は、 図 8 ( a ) の Z— Z ' 切断図における断面図である。  Fig. 8 (a) is a side view of the manufactured absorbent band product, and Fig. 8 (b) is a front view thereof. FIG. 9 is a cross-sectional view taken along the line ZZ ′ of FIG. 8 (a).
第 1 0図は、 第 1実施形態に係る吸収体製品の斜視図である。  FIG. 10 is a perspective view of the absorbent product according to the first embodiment.
第 1 1図 (a ) は第 1実施形態に係る吸収体製品の着用状態を示す正面図、 同図 ( b ) は同側面図である。  FIG. 11 (a) is a front view showing the wearing state of the absorbent product according to the first embodiment, and FIG. 11 (b) is a side view thereof.
第 1 2図 ( a ) 、 ( b ) は第 1実施形態の変形例を示す袋部 8の断面図である。 第 1 3図 ( a ) 、 ( b ) は第 1実施形態の変形例を示す袋部 8の断面図であり、 同 図 (c ) は (b ) の袋部 8の底部におけるシート状吸収体 4の平面図である。  FIGS. 12 (a) and (b) are cross-sectional views of the bag portion 8 showing a modification of the first embodiment. FIGS. 13 (a) and (b) are cross-sectional views of the bag portion 8 showing a modification of the first embodiment, and FIG. 13 (c) is a sheet-like absorbent body at the bottom of the bag portion 8 of (b). FIG. 4 is a plan view of FIG.
第 1 4図 ( a ) 、 ( b ) は第 1実施形態の変形例における袋部 8の断面図及び吸収 体 4の断面図であり、 同図 (c ) は第 1実施形態の変形例における袋部 8の断面図で ある。  FIGS. 14 (a) and (b) are a sectional view of the bag 8 and a sectional view of the absorber 4 in the modification of the first embodiment, and FIG. 14 (c) is a modification of the first embodiment. FIG. 6 is a cross-sectional view of a bag part 8.
第 1 5図 (a ) 及び (b ) は第 1実施形態の変形例における袋部 8の断面図及び吸 収体 4等の展開図である。  FIGS. 15 (a) and 15 (b) are a sectional view of the bag 8 and a developed view of the absorbent body 4 and the like in the modification of the first embodiment.
第 1 6図 ( a ) は第 1実施形態の変形例を示す袋部 8の断面図であり、 同図 ( b ) は (a ) の袋部 8の底部におけるシート状吸収体 4の前部の平面図であり、 同図 (c ) は ( a ) の袋部 8の底部におけるシート状吸収体 4の後部の平面図である。 第 1 7図 ( a ) は第 1実施形態の変形例を示す袋部 8の断面図であり、 同図 ( b ) は (a ) の袋部 8の底部におけるシート状吸収体 4の前部の平面図であり、 同図 (c ) は (a ) の袋部 8の底部におけるシート状吸収体 4の後部の平面図である。 FIG. 16 (a) is a cross-sectional view of a bag portion 8 showing a modification of the first embodiment, and FIG. 16 (b) is a front portion of the sheet-like absorbent body 4 at the bottom of the bag portion 8 of (a). (C) is a plan view of the rear part of the sheet-like absorbent body 4 at the bottom of the bag part 8 of (a). FIG. 17 (a) is a cross-sectional view of the bag portion 8 showing a modification of the first embodiment, and FIG. 17 (b) is a front portion of the sheet-like absorbent body 4 at the bottom of the bag portion 8 of (a). (C) is a plan view of the rear part of the sheet-like absorbent body 4 at the bottom of the bag part 8 of (a).
第 1 8図は、 第 2実施形態の製造方法における一工程図である。  FIG. 18 is a process chart in the manufacturing method of the second embodiment.
第 1 9図は、 第 2実施形態の製造方法における一工程図である。  FIG. 19 is a process chart in the manufacturing method of the second embodiment.
第 1 0図は、 第 2実施形態の製造方法における-一工程図である。  FIG. 10 is a process chart of the manufacturing method according to the second embodiment.
第 2 1図は、 第 2実施形態の製造方法における一工程図である。  FIG. 21 is a process diagram in the manufacturing method of the second embodiment.
第 2 2図は、 第 2実施形態の製造方法における一工程図である。  FIG. 22 is a process diagram in the production method of the second embodiment.
第 2 3図は、 第 2実施形態の製造方法における一工程図である。  FIG. 23 is a process diagram in the manufacturing method of the second embodiment.
第 2 4図は、 第 2実施形態の製造方法における一工程図である。  FIG. 24 is a process diagram in the manufacturing method of the second embodiment.
第 2 5図は、 第 2実施形態の製造方法における一工程図である。  FIG. 25 is a process chart in the manufacturing method of the second embodiment.
第 2 6図は、 第 2実施形態の製造方法における一工程図である。  FIG. 26 is a process chart in the manufacturing method of the second embodiment.
第 1 7図は、 第 2実施形態の製造方法における一工程図である。  FIG. 17 is a process diagram in the manufacturing method of the second embodiment.
第 2 8図は、 第 2実施形態の製造方法における一工程図である。  FIG. 28 is a process chart in the manufacturing method of the second embodiment.
第 1 9図は、 第 2実施形態の製造方法における一工程図である。  FIG. 19 is a process chart in the manufacturing method of the second embodiment.
第 3 0図は、 第 2実施形態の製造方法における一工程図である。  FIG. 30 is a process chart in the manufacturing method of the second embodiment.
第 3 1図 (a ) は第 2実施形態の製造方法で製造された吸収帯製品の側面図、 同図 ( b ) は同正面図である。  FIG. 31 (a) is a side view of the absorbent band product manufactured by the manufacturing method of the second embodiment, and FIG. 31 (b) is a front view thereof.
第 3 2図は、 第 3 1図 (a ) の Z— Z ' 切断線における断面図である。  FIG. 3 2 is a cross-sectional view taken along the line ZZ ′ of FIG. 3 1 (a).
第 3 3図は、 第 2実施形態の製造方法で製造された吸収帯製品の袋部 8の正断面図 である。  FIG. 33 is a front sectional view of the bag portion 8 of the absorbent band product manufactured by the manufacturing method of the second embodiment.
第 3 4図は、 第 2実施形態の変形例を示す袋部 8の断面図である。 第 3 5図 (a ) は第 2実施形態の変形例を示す袋部 8の断面図であり、 同図 (b ) は同変形例における袋部 8内のシート状吸収体 4の拡大図である。 FIG. 34 is a cross-sectional view of the bag portion 8 showing a modification of the second embodiment. FIG. 35 (a) is a cross-sectional view of the bag portion 8 showing a modified example of the second embodiment, and FIG. 35 (b) is an enlarged view of the sheet-like absorbent body 4 in the bag portion 8 in the modified example. is there.
第 3 6図は、 第 3 5図 (b ) に示すシート状吸収体 4の拡大断面図である。  FIG. 36 is an enlarged cross-sectional view of the sheet-like absorbent body 4 shown in FIG. 35 (b).
第 3 7図は、 第 3実施形態の製造方法における一工程図である。  FIG. 37 is a process chart in the manufacturing method of the third embodiment.
第 3 8図は、 第 3実施形態の製造方法における一工程図である。  FIG. 38 is a process chart in the manufacturing method of the third embodiment.
第 3 9図は、 第 3実施形態の製造方法における一工程図である。  FIG. 39 is a process chart in the manufacturing method of the third embodiment.
第 4 0図は、 第 3実施形態の製造方法における一工程図である。  FIG. 40 is a process chart in the manufacturing method of the third embodiment.
第 4 1図は、 第 3実施形態の製造方法における一工程図である。  FIG. 41 is a process diagram in the manufacturing method of the third embodiment.
第 4 2図は、 第 3実施形態の製造方法における一工程図である。  FIG. 42 is a process diagram in the manufacturing method of the third embodiment.
第 4 3図は、 第 3実施形態の製造方法における一工程図である。  FIG. 43 is a process diagram in the manufacturing method of the third embodiment.
第 4 4図は、 第 3実施形態の製造方法における一工程図である。  FIG. 44 is a process diagram in the manufacturing method of the third embodiment.
第 4 5図 (a ) は第 3実施形態の製造方法で製造された吸収帯製品の側面図、 同図 ( b ) は同正面図である。  FIG. 45 (a) is a side view of the absorbent band product manufactured by the manufacturing method of the third embodiment, and FIG. 45 (b) is a front view thereof.
第 4 6図は、索 4 5図 (a ) の Z— Z ' 切断線における断面図である。  FIG. 46 is a cross-sectional view taken along the line ZZ ′ of FIG. 45 (a).
第 4 7図は、 第 4実施形態の製造方法における一工程図である。  FIG. 47 is a process chart in the manufacturing method of the fourth embodiment.
第 4 8図は、 第 4実施形態の製造方法における一工程図である。  FIG. 48 is a process diagram in the manufacturing method of the fourth embodiment.
第 4 9図は、 第 4実施形態の製造方法における一工程図である。  FIG. 49 is a process diagram in the manufacturing method of the fourth embodiment.
第 5 0図は、 第 4実施形態の製造方法における一工程図である。  FIG. 50 is a process chart in the manufacturing method of the fourth embodiment.
第 5 1図は、 第 4実施形態の製造方法における一工程図である。  FIG. 51 is a process diagram in the manufacturing method of the fourth embodiment.
第 5 2図は、 第 4実施形態の製造方法における一工程図である。  FIG. 52 is a process diagram in the manufacturing method of the fourth embodiment.
第 5 3図は、 第 4実施形態の製造方法における一工程図である。  FIG. 53 is a process diagram in the manufacturing method of the fourth embodiment.
第 5 4図は、 第 4実施形態の製造方法における一工程図である。 第 5 5図は、 第 4実施形態の製造方法における一工程図である。 FIG. 54 is a process diagram in the manufacturing method of the fourth embodiment. FIG. 55 is a process diagram in the manufacturing method of the fourth embodiment.
第 5 6図は、 第 4実施形態の透視平面図および端面図である。  FIG. 56 is a perspective plan view and an end view of the fourth embodiment.
第 5 7図は、 第 4実施形態の製造方法における一工程図である。  FIG. 57 is a process diagram in the manufacturing method of the fourth embodiment.
第 5 8図 (a) , (b) は第 4実施形態の製造方法における一工程図である。 第 5 9図 (a) は第 4実施形態の製造方法で製造された吸収帯製品の側面図、 同図 (b ) は同正面図である。  FIGS. 58 (a) and (b) are process diagrams in the manufacturing method of the fourth embodiment. FIG. 59 (a) is a side view of the absorbent band product manufactured by the manufacturing method of the fourth embodiment, and FIG. 59 (b) is a front view thereof.
第 6 0図は、 図 5 9 (a) の Z , -Z! ' 切断線における断面図である。  Fig. 60 shows the Z, -Z in Fig. 59 (a)! 'Is a cross-sectional view along the section line.
第 6 1図は、 図 5 9 (a) の Z2 -Z2 ' 切断線における断面図である。 FIG. 61 is a cross-sectional view taken along the line Z 2 -Z 2 ′ of FIG. 59 (a).
第 6 2図は、 図 5 9 (a) の Z3 — Z3 ' 切断線における断面図である。 FIG. 62 is a cross-sectional view taken along the line Z 3 — Z 3 ′ of FIG. 59 (a).
第 6 3図は、 第 4実施形態の製造方法で製造された吸収帯製品の上面図である。 第 6 4図は、 第 4実施形態の製造方法で製造された吸収帯製品の前方部分を上側か ら見た斜視図である。  FIG. 63 is a top view of the absorbent band product manufactured by the manufacturing method of the fourth embodiment. FIG. 64 is a perspective view of the front part of the absorbent band product manufactured by the manufacturing method of the fourth embodiment as seen from above.
第 6 5図は、 第 4実施形態の製造方法で製造された吸収帯製品の後方部分を上側か ら見た斜視図である。  FIG. 65 is a perspective view of the rear part of the absorbent band product manufactured by the manufacturing method of the fourth embodiment as seen from above.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
次に、 本願発明における最良の実施形態を説明する。  Next, the best mode of the present invention will be described.
なお、 本明細書においては、 本発明の吸収体製品を実際に着用した場合に、 吸収に 携わる部分のうち、 着用者の肌に近い側を 「上部」 といい、 遠い側を 「下部」 という 。 また、 本発明の吸収体製品を実際に着用した場合に、 着用者の体の前側に対応する 側を 「前部」 といい、 後側に対応する側を 「後部」 という。 また、 側面図では左側が 前部、 右側が後部となるように図示している。 また、 各図中、 理解を容易にするため に、 実際には接触している部材を離間させて図示することがある。 なお、 実施形態は種々のバリエーションを含んでいるが、 図面中に表した実施形態 の構成要素に付す符号は、 バリエーションの相違に係わらず、 発明の構成要素として 実質的に同等の場合は原則として同一の符号を付すとともに、 先にした構成 ·作用 - 効果等についての説明が援用されるものとし、 参照符号の区別による煩雑を避けて発 の種々の形態を統一的に説明することとした。 また、 各吸収体製品の製造方法及び 当該製法によって得られる構造は、 各実施形態ごとに項分けして記載したが、 各実施 形態において記載された構成を、 当該構成に相当する他の実施形態の構成と任意に入 れ替えて組み合わせることができる。 In the present specification, when the absorbent product of the present invention is actually worn, the part close to the wearer's skin is called the “upper part” and the far side is called the “lower part”. . Further, when the absorbent product of the present invention is actually worn, the side corresponding to the front side of the wearer's body is referred to as “front part”, and the side corresponding to the rear side is referred to as “rear part”. In the side view, the left side is the front and the right side is the rear. In addition, in each figure, in order to facilitate understanding, members that are actually in contact with each other may be illustrated separately. Although the embodiments include various variations, the reference numerals given to the constituent elements of the embodiments shown in the drawings are in principle the case where they are substantially equivalent as the constituent elements of the invention regardless of the variations. In addition to the same reference numerals, the explanations of the structure, action, effect, etc. mentioned above are used, and the various forms of the invention are explained in a unified manner while avoiding complications due to the distinction of reference signs. In addition, although the manufacturing method of each absorbent product and the structure obtained by the manufacturing method are described separately for each embodiment, the configuration described in each embodiment is replaced with another embodiment corresponding to the configuration. It can be combined with any of the above configurations.
1 . 第 1実施形態 (図 1〜図 1 7 ) : ストレートカッ ト方式  1. First embodiment (Fig. 1 to Fig. 17): Straight cut method
( 1 ) 製造方法  (1) Manufacturing method
本例の吸収体製品 1 aは、 従来とは異なる構造を備えたテープレス形 (パンツタイ プ) のおむつであり、 図ごとに分説する以下の工程によって製造される。  The absorbent product 1 a in this example is a tapeless (pants type) diaper having a structure different from the conventional one, and is manufactured by the following process described in each figure.
図 1に示すように、 本工程では、 所定方向に連続する帯状の不織布 2 ( P Pスパン メルト不織布等) と、 所定方向に連続する帯状で前記不織布 2よりも幅の小さい液不 通過性シート 3 (通気性フィルム等) を使用する。 所定方向とは、 実際の製造工程で は水平方向となるが、 図では上下方向として表す。 すなわち、 不織布 2を所定方向に 連続して供給搬送しながら、 所定位置において不織布 2の幅方向 (所定方向と直交す る図中左右方向) の中央に、 不織布 2よりも幅の小さい液不通過性シート 3を供給し て重ね合せ、 連続的に接合して所定方向に連続する帯状の防漏体を形成していく。 なお、 接合はホッ トメルト樹脂等を利用して行う。 その他の工程及び第 2実施形態 以下で説明する工程で行う接着も同様である。  As shown in FIG. 1, in this step, a strip-shaped nonwoven fabric 2 (PP-spun melt nonwoven fabric or the like) continuous in a predetermined direction and a liquid-impermeable sheet 3 having a strip shape continuous in a predetermined direction and having a width smaller than that of the nonwoven fabric 2 are used. Use a breathable film. The predetermined direction is the horizontal direction in the actual manufacturing process, but is shown as the vertical direction in the figure. That is, while the nonwoven fabric 2 is continuously supplied and conveyed in a predetermined direction, a liquid impervious to a width smaller than that of the nonwoven fabric 2 is passed through the center of the nonwoven fabric 2 in a predetermined position in the width direction (left and right direction in the figure orthogonal to the predetermined direction). The sheet 3 is supplied and laminated, and continuously joined to form a strip-shaped leak preventer that continues in a predetermined direction. Bonding is performed using hot melt resin. Other Steps and Second Embodiment Bonding performed in the steps described below is also the same.
本例では、 不織布 2と液不通過性シート 3の両方とも、 図では所定方向の寸法が限 定された短冊状に表現されているが、 実際には所定方向について長尺帯状の材料であ つて、 工程の材料供給箇所においては例えばロール状の形態で収納されており、 工程 の進渉に合せて所定方向に材料を繰り出して所定方向に搬送する構成となっている。 なお、 本例及び第 2実施形態以降の説明においては、 製造工程で使用する構成部材は 、 特にことわらない限り、 前記不織布 2や前記液不通過性シート 3と同様、 所定方向 に連続している長尺帯状の材料であるものとする。 In this example, both the nonwoven fabric 2 and the liquid impervious sheet 3 are limited in dimension in the predetermined direction in the figure. Although it is expressed in a defined strip shape, it is actually a strip-shaped material in a predetermined direction, and is stored in, for example, a roll form at the material supply location of the process, which is used for the progress of the process. In addition, the material is fed out in a predetermined direction and conveyed in a predetermined direction. In this example and the description after the second embodiment, the constituent members used in the manufacturing process are continuously in a predetermined direction as in the case of the nonwoven fabric 2 and the liquid-impermeable sheet 3 unless otherwise specified. It is assumed that the material is a long belt-like material.
図 2に示すように、 液不通過性シート 3の幅方向の中央部の上に、 液不通過性シー 卜 3よりも幅の小さい複数の吸収体 4を、 所定方向について適宜間隔をおいて配置し ていく。 吸収体 4の種類は特に限定しないが、 液吸収性材料自体以外の構成要素、 例 えば液吸収性材料に被せるトップシートや A Q L (Aqui s i t i on Layer) 等が必要であ れば、 これらが予め組み合わされたものを供給するか、 又は図示はしないが工程中で 吸収体 4にこれらの構成要素を重ねる等、 本吸収体製品 1 aの仕様が要求する吸収体 4の機能 ·構造に応じて対応するものとする。  As shown in FIG. 2, a plurality of absorbent bodies 4 having a width smaller than that of the liquid-impermeable sheet 3 are placed on the central portion in the width direction of the liquid-impermeable sheet 3 at appropriate intervals in a predetermined direction. Arrange. The type of the absorber 4 is not particularly limited, but if a component other than the liquid absorbent material itself, for example, a top sheet or an AQL (Aquisiti on Layer) to be put on the liquid absorbent material is necessary, these are preliminarily provided. Depending on the function and structure of the absorbent body 4 required by the specifications of this absorbent product 1a, such as supplying the combined product or superimposing these components on the absorbent body 4 in the process (not shown) It shall correspond.
図 3に示すように、 重ねられた不織布 2と液不通過性シート 3の幅方向に関する 1 つの境界部分、 すなわち幅方向について不織布 2と液不通過性シート 3が隣接してい る所定方向に連続する 2つの領域に、 複数本の弾性部材 5を所定方向に伸張させた状 態でそれぞれ配置する。 弾性部材 5としてはポリウレタンフィラメント等が採用可能 である。 なお、 この不織布 2と液不通過性シート 3の境界部分には後工程でレツグホ ール 6を形成するので、 弾性部材 5を切断せずにレッグホール 6を形成する余地を設 けるとともに、 レツグホール 6の両側に弾性部材 5が配置されるように、 弾性部材 5 の間隔の中に相対的に広い間隔 aとなる部分を設ける。 ここで、 間隔 aとなるのは、 不織布 2に設けられた弾性部材 5と液不通過性シート 3に設けられた弾性部材 5の間 である。 As shown in Fig. 3, one boundary part in the width direction of the laminated nonwoven fabric 2 and liquid impervious sheet 3, that is, continuous in a predetermined direction in which the nonwoven fabric 2 and liquid impervious sheet 3 are adjacent in the width direction. A plurality of elastic members 5 are respectively arranged in two regions in a state where they are extended in a predetermined direction. A polyurethane filament or the like can be used as the elastic member 5. Since the leg hole 6 is formed at the boundary between the nonwoven fabric 2 and the liquid impervious sheet 3 in a later step, there is room for forming the leg hole 6 without cutting the elastic member 5 and the leg hole. A portion having a relatively wide space a is provided in the space between the elastic members 5 so that the elastic members 5 are arranged on both sides of the 6. Here, the interval a is between the elastic member 5 provided on the nonwoven fabric 2 and the elastic member 5 provided on the liquid-impermeable sheet 3. It is.
図 4に示すように、 前記不織布 2の幅方向の両側縁をそれぞれ内方に折り返し、 前 記弾性部材 5を挟んで接着する。  As shown in FIG. 4, both side edges in the width direction of the non-woven fabric 2 are folded inward, and are bonded with the elastic member 5 interposed therebetween.
図 5に示すように、 吸収体 4の雨側方にある 1つの境界領域において、 弾性部材 5 の間隔が広めの aとされた位置に、 所定方向に沿ってレツグホール 6をスリツ 卜状の 開口として貫通して形成する。 これによつて、 レツグホール 6の上下 (図中左右) に 弾性部材 5が配置されることとなり、 着用時にはレツグホール 6の全周が着用者の脚 の周囲に弾性をもって密着するので吸収体製品 1 aとしての密閉状態を保つことがで きる。  As shown in FIG. 5, in one boundary region on the rain side of the absorber 4, a leg hole 6 is formed in a slit-shaped opening along a predetermined direction at a position where the distance between the elastic members 5 is a wide. As a through-hole. As a result, the elastic member 5 is arranged above and below the leg hole 6 (left and right in the figure), and when worn, the entire circumference of the leg hole 6 is elastically adhered to the circumference of the wearer's leg, so that the absorbent product 1 a The sealed state can be maintained.
図 6に示すように、 吸収体 4の幅方向の中央を通り、 所定方向に平行な中心線に沿 つて、 吸収体 4が 2つ折りになるとともに不織布 1の幅方向の両側縁が重なるように 、 全体を折り返す。  As shown in Fig. 6, the absorbent body 4 is folded in two along the center line parallel to the predetermined direction, passing through the center of the absorbent body 4 in the width direction, and the both edges in the width direction of the nonwoven fabric 1 overlap. Wrap the whole thing.
図 7 ( a ) において鎖線で示すように、 所定方向と直交する方向に沿って吸収体 4 と吸収体 4の間をシールカッ トすることにより、 図 7 ( b ) に示すような吸収体製品 1 aに分離される。 なお、 図 7 ( b ) に示す吸収体製品 1 aの形状は、 図 7 ( a ) に 示すように所定方向について張力を与えて伸張されている状態でシールカツトした瞬 間の個々の製品を表すものであり、 実際にはシールカツ 卜されて個々の製品に分離さ れた瞬間に、 弾性部材 5の縮退によって図 8 ( a ) に示すようにレツグホール 6より も上方の部分 (後述する胴体部 7 ) が縮み、 レッグホール 6よりも下方の部分 (後述 する袋部 8 ) が相対的に前後に張り出した外形になる。  As shown by the chain line in Fig. 7 (a), the absorbent product 1 shown in Fig. 7 (b) is sealed by sealing between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction. separated into a. The shape of the absorbent product 1a shown in Fig. 7 (b) represents the individual product of the moment when the seal is cut while being stretched by applying tension in a predetermined direction as shown in Fig. 7 (a). In fact, at the moment when the seal is cut and separated into individual products, the elastic member 5 is retracted, so that the upper part of the leg hole 6 (the body part 7 described later) as shown in FIG. ) Is shrunk, and the part below the leg hole 6 (a bag part 8 to be described later) is relatively extended in the front-rear direction.
このように、 本例の吸収体製品 1 aの製造方法によれば、 帯状の不織布 2及び液不 通過性シート 3を重ねて水平方向に搬送しながら、 その上に吸収体 4を所定間隔で配 置していき、 同搬送方向に伸張させた弾性部材 5を配置し、 さらに搬送方向に平行な 中心線で全体を 2つ折りにして吸収体 4 , 4間で次々とシールカツ 卜して個々の吸収 体製品 1 aに分離していくことができるので、 吸収体製品 1 aを容易かつ確実に大量 生産することができる。 Thus, according to the manufacturing method of the absorbent product 1a of the present example, the belt-shaped nonwoven fabric 2 and the liquid-impermeable sheet 3 are stacked and conveyed in the horizontal direction, and the absorbent body 4 is placed thereon at a predetermined interval. Arrangement The elastic member 5 stretched in the same conveying direction is placed, and the whole is folded in half along the center line parallel to the conveying direction, and the individual absorbers are absorbed by sealing seals between the absorbent bodies 4 and 4 one after another. Since it can be separated into the body product 1a, the absorbent product 1a can be easily and reliably mass-produced.
なお、 本例の製造方法では、 図 5 ( a ) に示すように左右のレツグホール 6 , 6を それぞれ別々に形成したが、 図 6に示す工程において全体を折り返した後に、 重ねた 不織布 2を貫通してカツ 卜することにより、 左右のレツグホール 6 , 6を一括して形 成してもよい。  In the manufacturing method of this example, the left and right leg holes 6, 6 were separately formed as shown in FIG. 5 (a). However, after the whole was folded in the process shown in FIG. Then, the left and right leg holes 6, 6 may be collectively formed by cutting.
( 2 ) 構造 (図 8乃至図 1 1 )  (2) Structure (Fig. 8 to Fig. 11)
次に、 以上の工程によって得られた吸収体製品 1 aの構造を図 8乃至図 9を参照し て説明する。 図 8乃至図 9は本例の吸収体製品 1 aを人体に装着したように広げた際 の形態を示している。 まず、 胴体部 7は、 弾性部材 5を挟んだ不織布 2で構成される 周状の部分であり、 上下に貫通するウェス卜ホール 9を備えており、 着用者の腰部に 弾性的に密着して装着される。  Next, the structure of the absorbent product 1a obtained by the above steps will be described with reference to FIGS. 8 to 9 show the form of the absorbent product 1a of this example when it is spread out as if it was worn on a human body. First, the body part 7 is a circumferential part composed of the nonwoven fabric 2 with the elastic member 5 interposed therebetween, and has a waste hole 9 penetrating vertically, and is elastically adhered to the waist of the wearer. Installed.
この胴体部 7の下側に一体に構成された袋部 8は、 胴体部 7のゥヱストホール 9の 下側の開口に上部開口 1 0で連通する袋体 1 1と、 袋体 1 1の内部に収納された吸収 体 4からなる。 袋体 1 1は、 外側の不織布 1と内側の液不通過性シート 3で構成され る防漏体からなり、 吸収体 4は袋体 1 1の底部に袋体 1 1の内面に沿って配置されて いる。 そして、 胴体部 7と袋部 8の雨側面の各境界部分には、 レツグホール 6が開口 したレツグホール部がそれぞれ形成されている。  The bag portion 8 integrally formed on the lower side of the body portion 7 includes a bag body 1 1 communicating with the lower opening of the waste hole 9 of the body portion 7 through the upper opening 10, and an inside of the bag body 1 1. Consists of 4 stored absorbers. The bag body 1 1 is composed of a leak-proof body composed of an outer nonwoven fabric 1 and an inner liquid impermeable sheet 3, and the absorbent body 4 is arranged at the bottom of the bag body 1 1 along the inner surface of the bag body 1 1. It has been done. A leg hole portion in which a leg hole 6 is opened is formed at each boundary portion of the rain side surface of the body portion 7 and the bag portion 8.
従って、 胴体部 7と袋部 8は、 着用者の前後方向に沿う中心線で折り返した袋部 8 の底部を除き、 着用者の腹部に対応する前部中央と着用者の背部に対応する後部中央 をそれぞれ接合した構成となっている。 Therefore, the torso part 7 and the bag part 8 are arranged at the front center corresponding to the wearer's abdomen and the rear part corresponding to the wearer's back, except for the bottom part of the bag part 8 that is folded back along the center line along the wearer's longitudinal direction. Center Are joined to each other.
かかる構造の吸収体製品 1 aを着用する場合には、 着用者は両脚をウェストホール 9から胴体部 7の中に入れた後、 レツグホール 6の内側から外側に突き出し、 胴体部 7を持ち上げて腰部の周囲に装着する。  When wearing the absorbent product 1 a having such a structure, the wearer puts both legs into the body part 7 from the waist hole 9 and then protrudes from the inside of the leg hole 6 to the outside, lifting the body part 7 and lifting the waist part. Attach around.
かかる着用状態において、 吸収体 4が収納された袋部 8は、 着用者の両脚の間にお いて胴体部 7から吊下がった形態となり、 着用者の前下腹部からク口ツチ部を経て後 下背部に至る尿、 便の排泄に関与する部位が、 袋体 1 1の上部開口 1 0に臨んだ状態 となる。 すなわち、 排出器と吸収体の存在する位置とは離れた状態になっている。 着 用者から排泄される尿や便の大部分は着用者の体表面に接触,することなく上部開口 1 0から袋部 8内に入ることができる。  In such a wearing state, the bag part 8 in which the absorbent body 4 is housed is suspended from the body part 7 between the wearer's legs, and is passed from the front lower abdomen of the wearer through the mouth opening part. The part involved in excretion of urine and stool reaching the lower back is in a state facing the upper opening 10 of the bag body 11. In other words, the ejector and the position where the absorber is present are separated. Most of the urine and feces excreted from the wearer can enter the bag portion 8 through the upper opening 10 without contacting the body surface of the wearer.
従来の吸収体製品によれば、 体表面に吸収体を密着させて配置し、 体表面と吸収体 の間に流れた尿等を吸収体で密着吸収する方式がとられていたため、 吸収体の全量を 効率的に使用しにくく、 皮膚が尿でかぶれる恐れがある他、 着用感も良くなかったが 、 本例の吸収体製品 1 aによれば、 着用者の排泄する尿や便は着用者の体表面に接触 することが少なく上部開口 1 0から袋部 8内に入るので、 尿等は袋体 1 1の内部で容 易に移動して内部の吸収体 4に効率的に吸収され、 また吸収体 4は袋体 1 1内に配置 されて着用者の体表面からは常に離れた状態にあるので尿が吸収体 4と皮膚の間に滞 留することはなく、 皮膚が尿でかぶれる恐れは少ない。 また、 着用感も良好である。 また、 胴体部 7及びレツグホール 6の下方には弾性部材 5があるので、 人体と接触 する部分には高い密着性が得られ、 液漏れや臭い漏れが防止される。  According to the conventional absorber product, the absorber is placed in close contact with the body surface, and the urine that flows between the body surface and the absorber is absorbed and absorbed by the absorber. The total amount is difficult to use efficiently, the skin may be irritated by urine, and the feeling of wearing was not good, but according to the absorbent product 1a of this example, the urine and feces excreted by the wearer are worn by the wearer The urine etc. easily move inside the bag body 1 1 and is efficiently absorbed by the internal absorbent body 4. In addition, since the absorbent body 4 is placed in the bag body 11 and is always away from the body surface of the wearer, urine does not stay between the absorbent body 4 and the skin, and the skin is covered with urine. There is little fear. In addition, the feeling of wearing is also good. In addition, since the elastic member 5 is provided below the body portion 7 and the leg hole 6, high adhesion is obtained at the portion that comes into contact with the human body, and liquid leakage and odor leakage are prevented.
また、 図 7 ( b ) に示すように、 本例のレツグホール 6は背部の接合部と腹部の接 合部の中央よりもやや腹部よりに形成されているので、 便を収容する容積が大きい。 また、 レツグホール 6を背部の接合部と腹部の接合部の中央に形成し前後同形のもの を作れば、 前後の区別がなくなり前後を確かめることなく着用もできる。 また、 胴体 部 7の上縁に対して、 レッグホール 6を背部から腹部に向けて上るように傾斜して形 成すれば、 着用状態では袋部 8の腹部側が下がり、 尿は袋部 8の前部に導かれやすく なり、 逆にレツグホール 6を背部から腹部に向けて下がるように傾斜して形成すれば 、 着用状態では袋部 8の背部側が下がり、 尿は袋部 8の後部に導かれやすくなるので 、 予想される着用者の体位に合せて袋体 1 1の適当な部分に尿を集まりやすく設定す ることが可能である。 In addition, as shown in FIG. 7 (b), the leg hole 6 in this example is connected to the back joint and the abdomen. Since it is formed slightly from the abdomen rather than the center of the joint, the volume for storing feces is large. Also, if the leg hole 6 is formed in the center of the back joint and the abdominal joint to make the front and back the same shape, there is no distinction between the front and back, and it can be worn without checking the front and back. In addition, if the leg hole 6 is formed so as to be inclined from the back to the abdomen with respect to the upper edge of the body part 7, the abdomen side of the bag part 8 is lowered when worn, and urine is stored in the bag part 8. Easily guided to the front, conversely, if the leg hole 6 is tilted so as to descend from the back toward the abdomen, the back side of the bag 8 is lowered when worn, and urine is guided to the back of the bag 8 Since it becomes easy, it is possible to set urine easily in an appropriate part of the bag body 11 according to the expected position of the wearer.
また、 図 7 ( b ) に示すように、 本例のレツグホール 6はスリツ ト状の開口 (線状 の開口) として形成されているが、 開口形状が横長の矩形又は楕円形その他の横長形 状で開口面積がスリツ 卜よりも大きい切欠き状の開口として形成してもよい。 このよ うに開口面積の大きい切欠き状の開口であれば、 着用する際に着用者の脚を通しやす いので着用動作がより楽になるが、 反面、 気密性は低下する。  In addition, as shown in FIG. 7 (b), the leg hole 6 in this example is formed as a slit-like opening (a linear opening), but the opening shape is a horizontally long rectangle or an ellipse or other horizontally long shape. Thus, it may be formed as a notch-shaped opening having an opening area larger than that of the slit. In this way, a notch-shaped opening with a large opening area makes it easier to put on the wearer's leg when wearing it, but the wearing operation becomes easier, but on the other hand, the airtightness is lowered.
図 1 0は以上説明した本例の吸収体製品を着用した状態に広げて示した斜視図であ り、 図 1 1 ( a ) は本例の吸収体製品を幼児が着用した状態を示す一部を透視して示 す正面図、 同図 (b ) は同側面図である。  Fig. 10 is a perspective view showing the above-described absorbent product of the present example in an expanded state. Fig. 11 (a) is a diagram showing a state in which an infant is wearing the absorbent product of this example. FIG. 2B is a front view showing the part in a transparent manner, and FIG.
( 3 ) 変形例 (図 1 2乃至図 1 7 )  (3) Modifications (Fig. 12 to Fig. 17)
本例の吸収体製品 1 aにおける吸収体 4等の構造の変形例について説明する。 図 1 2及び図 1 3は、 吸収体として S A Pを主成分としたシート状吸収体 4を使用 した複数種類の変形例を示すものであり、 着用者の前後方向に直交する鉛直面を切断 面とした袋部 8の縦断面図である。 本変形例では、 2枚のシート状吸収体 4が、 袋体 1 1の上部開口 1 0の近傍において、 袋体 1 1の両側面の各内面に、 それぞれ各上縁 部を接続されて下方内向きに張り出して設置されている。 そして、 シート状吸収体 4 の下端と袋体 1 1の底部との間に高さ Lの空間が構成され、 シート状吸収体 4の上方 と前記空間とを連通する隙間 1 2がシート状吸収体 4の下端に形成されている。 この ような空間は、 S A Pを主成分とする吸収体にとって非常に重要な役割を演ずる。 即 ち、 S A Pの膨潤吸収開始にはある設定時間がかかるため、 一時的に尿を貯留してお く機能が必要である。 これを本発明者等はトラップ機能と称するが、 この空間はその ような機能を発揮させるためのものである。 なお、 シート状吸収体 4の下端と袋体 1 1の底部との間の空間の高さ Lは、 同空間内でのトラップ機能さらには尿の移動や便 の収容といった目的をより有効に達成するためには、 例えば 5 mm以上とすることが 好ましい。 より好ましくは 1 0 mm〜 3 0 mmである。 A modification of the structure of the absorbent body 4 and the like in the absorbent body product 1a of this example will be described. Fig. 1 2 and Fig. 1 3 show a plurality of types of modifications using a sheet-like absorbent body 4 mainly composed of SAP as the absorbent body. A vertical plane perpendicular to the wearer's front-rear direction is cut. FIG. In this modification, two sheet-like absorbent bodies 4 are formed into a bag body. In the vicinity of the upper opening 10 of the 1 1, each upper edge is connected to each inner surface of the both sides of the bag body 1 1 so as to protrude downward and inward. A space having a height L is formed between the lower end of the sheet-like absorbent body 4 and the bottom of the bag body 11, and a gap 12 connecting the space above the sheet-like absorbent body 4 and the space is absorbed in the sheet form. Formed at the lower end of the body 4. Such a space plays a very important role for absorbers based on SAP. In other words, it takes a certain time to start swelling absorption of SAP, so a function to temporarily store urine is required. The present inventors refer to this as a trap function, but this space is for exhibiting such a function. The height L of the space between the lower end of the sheet-like absorbent body 4 and the bottom of the bag body 11 achieves the trap function in the same space as well as the purpose of moving urine and storing stool more effectively. For this purpose, for example, it is preferable that the thickness is 5 mm or more. More preferably, it is 10 mm to 30 mm.
図 1 2 ( a ) の変形例によれば、 左右方向の寸法の異なる 2枚のシート状吸収体 4 が、 斜め下方に延設され、 両下端部が隙間 1 2をおいて重ねられている。 図 1 2 ( b ) の変形例によれば、 左右方向の寸法が同一である 2枚のシート状吸収体 4が、 斜め 下方に延設され、 両下端部が隙間 1 2をおいて対向するように配置されている。 図 1 3 ( a ) の変形例によれば、 折りたたまれて断面略三角形とされた 2枚のシート状吸 収体 4が、 斜め下方に延設され、 両下端部が隙間 1 2をおいて対向するように設置さ れている。 図 1 3 ( b ) の変形例によれば、 袋体 1 1の内面に沿った湾曲形状 (断面 略 U字状) とされた 1枚のシート状吸収体 4が、 袋体 1 1の内面に沿って配置されて おり、 その下端部には図 1 3 ( c ) に示すように略長楕円形のような切欠き状の隙間 1 2が設けられている。  According to the modification of FIG. 12 (a), two sheet-like absorbers 4 having different lateral dimensions are extended obliquely downward, and both lower end portions are overlapped with a gap 12 therebetween. . According to the modification of FIG. 1 2 (b), two sheet-like absorbers 4 having the same lateral dimensions are extended obliquely downward, and both lower end portions face each other with a gap 12 between them. Are arranged as follows. According to the modification shown in FIG. 13 (a), two sheet-like absorbent bodies 4 that are folded to have a substantially triangular cross section are extended obliquely downward, with both lower end portions having a gap 12 between them. It is installed so as to face each other. According to the modification of FIG. 13 (b), one sheet-like absorbent body 4 having a curved shape (substantially U-shaped in cross section) along the inner surface of the bag body 1 1 is formed on the inner surface of the bag body 11. As shown in FIG. 13 (c), a notch-like gap 12 like a substantially elliptical shape is provided at its lower end.
図 1 2及び図 1 3に示した各変形例によれば、 尿はシート状吸収体 4に沿って下方 に流れ、 隙間 1 2から下方の空間内に落ち、 さらに袋体 1 1内の下方の空間内を前後 に自由に移動して袋体 1 1内にあるシート状吸収体 4の全量を効率的に使用して吸収 される。 また、 便をシート状吸収体 4の隙間から下方の空間内に落下させることによ り、 着用者の体表面から離して保持する効果もある。 なお、 シート状吸収体 4は、 表 面側から吸収するタイプと裏面側から吸収するタイプのいずれでもよい。 According to each modification shown in FIGS. 12 and 13, urine is lowered along the sheet-like absorber 4 To the lower space from the gap 1 2 and then freely move back and forth in the lower space in the bag 1 1 to efficiently transfer the entire amount of the sheet-like absorbent 4 in the bag 1 1 Used to absorb. Further, dropping the stool from the gap between the sheet-like absorbent bodies 4 into the lower space also has an effect of holding the stool away from the wearer's body surface. The sheet-like absorber 4 may be either a type that absorbs from the front side or a type that absorbs from the back side.
図 1 4及び図 1 5は、 吸収体 4と袋体 1 1の間に液ガイ ドシート 1 3等を設けた複 数種類の変形例を示すものである。 図 1 4 (a) , 図 1 4 (c ) , 図 1 5 (a) は着 用者の前後方向に直交する鉛直面を切断面とした袋部 8の縦断面図であり、 図 1 4 ( b) は図 1 4 (a) の部分拡大図、 园 1 5 (b) は図 1 5 (a) の展開状態を示す図 である。  14 and 15 show a plurality of types of modifications in which a liquid guide sheet 13 or the like is provided between the absorbent body 4 and the bag body 11. Fig. 14 (a), Fig. 14 (c), Fig. 15 (a) are longitudinal sectional views of the bag portion 8 with the vertical plane orthogonal to the wearer's front-rear direction as the cut surface. (b) is a partially enlarged view of Fig. 14 (a), and 园 15 (b) is a diagram showing the unfolded state of Fig. 15 (a).
図 1 4 (a) 及び (b) に示す変形例によれば、 袋体 1 1の底部の内面に沿った形 状の吸収体 4と該袋体 1 1の底部との間に液ガイ ドシート 1 3が配置されている。 本 変形例の吸収体 4は、 図 1 4 (b ) に示すように、 パルプと SAPの混合体マツ 卜 1 4にトツプシート 1 5が貼付された吸収体 4であり、 液ガイ ドシート 1 3は親水性不 織布、 例えば TCF等からなる。 図 1 4 (c ) に示す変形例は、 吸収体がシート状吸 収体 4であり、 シート状吸収体 4と袋体 1 1の間に液ガイ ドシート 1 3がある。 また 、 シート状吸収体 4の両側縁が袋体 1 1の内方に折り返された庇部 1 6とされており 、 袋部 8内に収納された体液が外部へ漏出しにくくなつている。 これらの変形例によ れば、 袋部 8の内部に排出された着用者の尿が、 液ガイ ドシート 1 3によって袋体 1 1と吸収体 4の間に導かれて拡散、 移動し、 効果的に吸収される効果が得られる。 図 1 5 (a) 及び (b ) に示す変形例によれば、 2枚のシート状吸収体 4 , 4が、 袋体 1 1の両側面の内面に設けられ、 袋体 1 1の底部に沿って前後方向に連続する隙 間を空けて配置されている。 シート状吸収体 4と袋体 1 1との間には液ガイドシート 1 3が設けられ、 液ガイ ドシート 1 3とシート状吸収体 4との間には開口フィルム等 のスぺーサ部材 1 7が設けられている。 本変形例によれば、 袋体 1 1と吸収体 4の間 の空間がスぺーサ部材 1 7によって広げられ、 液の移動がより容易になるので、 液ガ イ ドシート 1 3による尿の拡散、 移動作用がより促進され、 袋体 1 1内の吸収体 4の 全量を一層効率的に利用して尿を吸収させることができる。 FIG. 14 According to the modification shown in FIGS. 4 (a) and (b), a liquid guide sheet is formed between the absorbent body 4 shaped along the inner surface of the bottom of the bag body 11 and the bottom of the bag body 11. 1 3 is arranged. As shown in Fig. 14 (b), the absorbent body 4 of this modification is an absorbent body 4 in which a top sheet 15 is affixed to a pulp and SAP mixture pine 14, and a liquid guide sheet 13 is It consists of a hydrophilic nonwoven fabric such as TCF. In the modification shown in FIG. 14 (c), the absorbent body is a sheet-like absorbent body 4, and a liquid guide sheet 13 is provided between the sheet-like absorbent body 4 and the bag body 11. In addition, both side edges of the sheet-like absorbent body 4 are flanges 16 that are folded inward of the bag body 11, so that the body fluid stored in the bag section 8 is difficult to leak to the outside. According to these modified examples, the wearer's urine discharged into the bag portion 8 is guided between the bag body 11 and the absorbent body 4 by the liquid guide sheet 13 and diffuses and moves. Can be absorbed effectively. According to the modification shown in FIGS. 15 (a) and (b), two sheet-like absorbent bodies 4, 4 are provided on the inner surfaces of both sides of the bag body 11, and are formed on the bottom of the bag body 11. A gap that continues in the longitudinal direction along It is arranged with a gap. A liquid guide sheet 1 3 is provided between the sheet-like absorbent body 4 and the bag body 1 1, and a spacer member such as an opening film is provided between the liquid guide sheet 13 and the sheet-like absorbent body 1 7. Is provided. According to this modification, the space between the bag body 11 and the absorbent body 4 is expanded by the spacer member 17 and the movement of the liquid becomes easier, so that the urine is diffused by the liquid guide sheet 13. The moving action is further promoted, and urine can be absorbed more efficiently by using the entire amount of the absorbent body 4 in the bag body 11.
図 1 6及び図 1 7は、 袋体 1 1内の前部及び後部における吸収体 4の配置等の変形 例を示すものであり、 各分図 (a ) は着用者の前後方向に直交する鉛直面を切断面と した袋部 8の縦断面図であり、 各分図 (b ) は前部における吸収体 4の平面図、 各分 図 (c ) は後部における吸収体 4の平面図である。  FIGS. 16 and 17 show a modification of the arrangement of the absorbent body 4 at the front and rear of the bag body 11, and each partial view (a) is orthogonal to the wearer's front-rear direction. It is a longitudinal cross-sectional view of the bag part 8 with a vertical plane as a cut surface. Each partial view (b) is a plan view of the absorber 4 at the front, and each partial view (c) is a plan view of the absorber 4 at the rear. is there.
図 1 6に示す変形例によれば、 吸収体 4は袋体 1 1の内面に沿って V字型に湾曲し て配置されており、 前部には孔ゃスリツ トはないが、 後部には便を下方に落下させる ためのスリッ 卜状の隙間 1 1が形成されている。 図 1 Ίに示す変形例によれば、 2枚 の平面状の吸収体 4 , 4が袋体 1 1の両側部の各内面に沿って間隔をもって配置され ており、 前部においては両吸収体 4は液透過性不織布 1 8によって連結されており、 後部においては便を下方に落下させるために両吸収体 4 , 4の間には隙間 1 2がその まま残されている。  According to the modification shown in Fig. 16, the absorbent body 4 is arranged in a V-shape along the inner surface of the bag body 11, and there is no hole slit in the front part, but in the rear part. A slit-like gap 11 is formed for dropping the stool downward. According to the modification shown in Fig. 1 (b), two planar absorbent bodies 4 and 4 are arranged along the inner surfaces of both side portions of the bag body 11 at intervals, and both absorbent bodies are disposed at the front portion. 4 are connected by a liquid-permeable nonwoven fabric 18, and in the rear part, a gap 12 is left between the absorbent bodies 4, 4 in order to drop feces downward.
図 1 6及び図 1 7に示す変形例によれば、 便は吸収体 4の後部の底部に設けられた 隙間 1 2から下方に落下させて吸収体 4と袋体 1 1の間の空間に収納保持することが できる。  According to the modifications shown in FIGS. 16 and 17, the stool is dropped downward from the gap 12 provided at the bottom of the rear part of the absorbent body 4 to enter the space between the absorbent body 4 and the bag body 11. Can be stored and held.
( 4 ) 吸収体製品 1 aの取外し方法  (4) Removal method of absorbent product 1a
本例の吸収体製品 1 aを着用者の体から取り外すには、 着用動作と逆の動作によつ て脱ぐこともできるが、 レッダホール 6の両端を前後両方向に切り開き、 着用状態で レツグホール 6よりも上の胴体部 7と下の袋部 8を上下に分離し、 袋部 8を取り外し た後に胴体部 7を着用者のウェストから外すこともできる。 又は、 胴体部 7及び袋部 8の各前部中央及び後部中央にある接合部分を左右に切り開いて着用者の下半身から 取り外すこともできる。 To remove the absorbent product 1a in this example from the wearer's body, reverse the wearing operation. However, the body part 7 above the leg hole 6 and the bag part 8 below the leg hole 6 are separated from each other in the wearing state, and the body part is removed after the bag part 8 is removed. 7 can be removed from the wearer's waist. Alternatively, the joint portions at the front center and the rear center of the body part 7 and the bag part 8 can be cut left and right and removed from the lower body of the wearer.
2 . 第 2実施形態 (図 1 8〜図 3 6 ) :第 1実施形態に伸縮帯等を付加したタイプ  2. Second embodiment (Figs. 18 to 36): A type in which an elastic band is added to the first embodiment.
( 1 ) 製造方法 (1) Manufacturing method
本例の吸収体製品 l b (図 3 0 , 図 3 1 ) は、 従来とは異なる構造を備えたテープ レス形 (パンツタイプ) のおむつであり、 図ごとに分説する以下の工程によって製造 される。  The absorbent product lb (Fig. 30, Fig. 31) in this example is a tapeless type (pants type) diaper with a structure different from the conventional one, and is manufactured by the following process described in each figure. The
図 1 8〜図 2 0は、 吸収体 4に第 1実施形態で説明したものと同様の庇部 1 6を形 成するための工程である。 (a ) は平面図、 (b ) は端面図で示した。 図 1 8 ( a ) ( b ) に示すように、 所定方向に連続するティ ッシュ 1 9の上に、 所定方向に連続す る吸収体 4を配置して接合し、 図 1 9 ( a ) ( b ) に示すように、 ティッシュ 1 9の 幅方向の両側縁をそれぞれ内方に折り返し、 吸収体 4の幅方向の両側縁に重ねる。 な お、 ティッシュ 1 9は、 液透過性シートの一例であり、 ティッシュのみに制約されず にレーヨン不織布、 T C F、 親水化スパンボンド等のように液透過性を有する材料か らなるシートであれば特に制限なく使用できる。 また、 吸収体 4の種類は特に限定し ないが、 液吸収性材料自体以外の構成要素、 例えば液吸収性材料に被せるトップシー トゃ A Q L等が必要であれば、 これらが予め組み合わされたものを供給するか、 又は 図示はしないが工程中で吸収体 4にこれらの構成要素を重ねる等、 本吸収体製品 1 b の仕様が要求する吸収体 4の機能 ·構造に応じて対応するものとする。 図 2 0 ( a ) ( b ) に示すように、 吸収体 4の幅方向の両側縁をそれぞれ内方に折り返し、 図 2 1 に示すように所定方向について適宜の長さとなるように鎖線で示す切断線において幅 方向に切断することにより、 液逆流防止用の庇部 1 6を備えた複数の吸収体 4を製造 する。 FIG. 18 to FIG. 20 are steps for forming the flange portion 16 similar to that described in the first embodiment on the absorber 4. (A) is a plan view and (b) is an end view. As shown in Fig. 18 (a) (b), the absorber 4 continuous in a predetermined direction is placed on and joined to the tissue 19 continuous in a predetermined direction, and Fig. 19 (a) ( b) Fold both side edges in the width direction of the tissue 19 inwardly as shown in b) and put them on both side edges in the width direction of the absorbent body 4. Tissue 19 is an example of a liquid-permeable sheet, and is not limited to only a tissue, but is a sheet made of a material having liquid permeability such as rayon nonwoven fabric, TCF, and hydrophilic spunbond. Can be used without any particular restrictions. The type of the absorbent body 4 is not particularly limited, but if a component other than the liquid absorbent material itself, for example, a top sheet AQL to be put on the liquid absorbent material is necessary, these are combined in advance. This absorber product 1 b, such as by supplying these components to the absorber 4 in the process, although not shown, Corresponding to the function and structure of the absorber 4 required by the specifications. As shown in Fig. 20 (a) and (b), both side edges in the width direction of the absorbent body 4 are folded inward, and are shown by chain lines so as to have an appropriate length in a predetermined direction as shown in Fig. 21. By cutting in the width direction along the cutting line, a plurality of absorbent bodies 4 each having a flange portion 16 for preventing liquid backflow are manufactured.
図 1 2に示すように、 所定方向に連続する帯状の液不通過性シー卜 3の幅方向の中 央部の上に、 液不通過性シート 3よりも幅の小さい前記吸収体 4を、 所定方向につい て適宜間隔をおいて配置していく。  As shown in FIG. 12, the absorbent body 4 having a width smaller than that of the liquid-impermeable sheet 3 is placed on the central portion in the width direction of the strip-shaped liquid-impermeable sheet cage 3 that is continuous in a predetermined direction. Arrange them at appropriate intervals in a given direction.
図 2 3に示すように、 所定方向に連続する帯状の不織布 2を所定方向に連続して供 給搬送しながら、 所定位置において不織布 2の幅方向の中央に、 吸収体 4を配置した 前記液不通過性シート 3を供給して重ね合せ、 連続的に接合していく。  As shown in FIG. 23, while the belt-like nonwoven fabric 2 continuous in a predetermined direction is continuously supplied and conveyed in a predetermined direction, the absorbent 4 is disposed in the center of the nonwoven fabric 2 in the width direction at a predetermined position. Supply impermeable sheet 3 and superimpose and continuously bond.
図 2 4に示すように、 不織布 1の幅方向に関する両側縁に、 それぞれ 1本以上の弾 性部材 5 (例えばポリウレタンフィラメント) を所定方向に伸張させた状態でそれぞ れ配置する。  As shown in FIG. 24, one or more elastic members 5 (for example, polyurethane filaments) are respectively arranged on both side edges in the width direction of the nonwoven fabric 1 while being stretched in a predetermined direction.
図 2 5に示すように、 不織布 2の幅方向に関する雨側緣をそれぞれ内方に折り返し 、 弾性部材 5に重ねて不織布 2同士を接着する。 この部分が、 袋体 1 1の上部開口 1 0に設けられて上部開口 1 0の内部に張り出すように形成され袋体 1 1内から体液が 外部へ漏出するのを防ぐ伸縮帯 2 0となる。  As shown in FIG. 25, the rain side ridges in the width direction of the nonwoven fabric 2 are folded back inward, overlapped with the elastic member 5, and the nonwoven fabrics 2 are bonded to each other. This portion is provided in the upper opening 10 of the bag body 11 and is formed so as to protrude into the upper opening 10, and an elastic band 20 that prevents body fluid from leaking out of the bag body 11. Become.
図 2 6に示すように、 重ねられた不織布 2と液不通過性シート 3の幅方向に関する 2つの境界部分、 すなわち幅方向について不織布 2と液不通過性シート 3が隣接して いる所定方向に連続する 2つの領域に、 複数本の弾性部材 5を所定方向に伸張させた 状態でそれぞれ配置する。 不織布 2と液不通過性シート 3の境界部分には後工程でレ ッグホール 6を形成するので、 弾性部材 5を切断せずにレッグホール 6を形成する余 地を設けるとともに、 レツグホール 6の両側に弾性部材 5が配置されるように、 第 1 実施形態と同様、 弾性部材 5の間隔の中に相対的に広い間隔 aとなる部分を設ける。 図 2 7に示すように、 前記不織布 2の幅方向の両側縁をそれぞれ内方に折り返し、 前記弾性部材 5の弾性部材 5を挟んで接着する。 As shown in FIG. 26, two boundary portions in the width direction of the laminated nonwoven fabric 2 and the liquid impermeable sheet 3 are overlapped, that is, in a predetermined direction in which the nonwoven fabric 2 and the liquid impermeable sheet 3 are adjacent to each other in the width direction. A plurality of elastic members 5 are respectively arranged in two continuous regions in a state where they are stretched in a predetermined direction. The boundary between the non-woven fabric 2 and the liquid-impermeable sheet 3 is recorded at a later stage. Since the leg hole 6 is formed, there is room for the leg hole 6 to be formed without cutting the elastic member 5, and the elastic member 5 is disposed on both sides of the leg hole 6 as in the first embodiment. A portion having a relatively wide space a is provided in the space between the members 5. As shown in FIG. 27, both side edges in the width direction of the non-woven fabric 2 are folded inward, and the elastic member 5 of the elastic member 5 is sandwiched and bonded.
図 1 8に示すように、 吸収体 4の両側方にある 2つの境界領域において、 弾性部材 5の間隔が広めの aとされた位置に、 所定方向に沿ってレツグホール 6をスリツ ト状 の開口として貫通して形成する。 これによつて、 レツグホール 6の上下に弾性部材 5 が配置されることとなり、 着用時にはレッグホール 6の全周が着用者の脚の周囲に弾 性をもって密着するので吸収体製品 1 bとしての密閉状態を保つことができる。 また 、 図 2 8 ( a ) 中に示したように、 レツグホール 6の両端に、 レツグホール 6をなす スリット状の裂け目がさらに進行するのを防止するために、 スリッ卜と直交する方向 の短いストップカツ 卜 2 1を設ける。  As shown in Fig. 18, in the two boundary regions on both sides of the absorber 4, the leg hole 6 is slit-shaped along the predetermined direction at the position where the distance between the elastic members 5 is a wide. As a through-hole. As a result, the elastic members 5 are arranged above and below the leg hole 6, and when worn, the entire circumference of the leg hole 6 adheres elastically to the circumference of the wearer's leg, so that it is sealed as an absorbent product 1b. Can keep the state. Also, as shown in FIG. 28 (a), a short stop cut in a direction perpendicular to the slit is formed at both ends of the leg hole 6 in order to prevent further progress of slit-like rifts forming the leg hole 6.卜 2 1 shall be provided.
図 2 9に示すように、 吸収体 4の幅方向の中央を通り、 所定方向に平行な中心線に 沿って、 吸収体 4が 2つ折りになるとともに不織布 1の幅方向の両側縁が重なるよう に、 全体を折り返す。  As shown in Fig. 29, the absorbent body 4 is folded in two along the center line parallel to the predetermined direction through the center of the absorbent body 4 in the width direction, and both side edges of the nonwoven fabric 1 are overlapped. Wrap the whole thing.
図 3 0 ( a ) において鎖線で示すように、 所定方向と直交する方向に沿って吸収体 4と吸収体 4の間をシールカツ 卜することにより、 図 3 0 ( b ) に示すような吸収体 製品 1 bに分離される。 なお、 図 3 0 ( b ) に示す吸収体製品 1 bの形状は、 図 3 0 ( a ) に示すように所定方向について張力を与えて伸張されている状態でシール力ッ 卜した瞬間の個々の製品を表すものであり、 実際にはシールカツ 卜されて個々の製品 に分離された瞬間に、 弾性部材 5の縮退によって図 3 1 ( a ) に示すようにレツグホ ール 6よりも上方の胴体部 7が縮み、 レツグホール 6よりも下方の袋部 8が相対的に 前後に張り出した外形になる。 As indicated by the chain line in FIG. 30 (a), an absorber as shown in FIG. 30 (b) is obtained by sealing between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction. Separated into product 1b. The shape of the absorbent product 1 b shown in FIG. 30 (b) is the individual shape at the moment when the sealing force is applied in the stretched state with tension applied in a predetermined direction as shown in FIG. 30 (a). It represents the product of, and in fact, the seal cutlet At the moment of separation, the body part 7 above the leg hole 6 contracts as shown in FIG. 3 1 (a) due to the contraction of the elastic member 5, and the bag part 8 below the leg hole 6 relatively moves. The outer shape is projected back and forth.
( 2 ) 構造 (図 3 1乃至図 3 3 ) - 次に、 以上の工程によって得られた吸収体製品 1 bの構造を図 3 1乃至図 3 3を参 照して説明する。 図 3 1及び図 3 2は本例の吸収体製品 1 bを人体に装着したように 広げた際の形態を示している。 図 3 3は本例の吸収体製品 1 bの袋体 1 1の模式的な 正断面図である。  (2) Structure (FIGS. 31 to 33)-Next, the structure of the absorbent product 1b obtained by the above steps will be described with reference to FIGS. 31 to 33. Fig. 31 and Fig. 32 show the form when the absorbent product 1b of this example is spread as if it was worn on the human body. Fig. 33 is a schematic front sectional view of the bag 11 of the absorbent product 1b of this example.
本例の吸収体製品 1 bは、 図 8及び図 9を参照して説明した第 1実施形態の吸収体 製品 1 aと同様の構造を有する他、 図 3 2及び図 3 3に示すように、 両側面から内側 に向かって張り出す伸縮帯を備えている。 この伸縮帯は袋体 1 1の両側面の各内面か ら突出する不織布 2からなる脚部と、 脚部の先端に設けられた弾性部材 5とからなる 伸縮帯 2 0を備える。 この伸縮帯 2 0は、 袋体 1 1の上部開口 1 0の内側面に内側上 方に向けて延設され、 着用者の体表面に沿って接触するので、 袋体.1 1内に排出され て吸収体 4に捕集された体液が重力によって再び着用者の体表面に流出し、 外部へ漏 出するのを防ぐことができる。 また、 本例の吸収体製品 l bは、 袋体 1 1の上部開口 1 0の近傍にあるシート状吸収体 4の上緣部が、 袋体 1 1の内方に折り返された庇部 1 6とされているので、 外部に漏出しょうとする体液が上部開口 1 0の近傍で庇部 1 6によって吸収され、 外部へ漏出するのを防止することができる。  The absorbent product 1b of this example has the same structure as the absorbent product 1a of the first embodiment described with reference to FIGS. 8 and 9, and as shown in FIGS. 3 2 and 33. It has an elastic band that protrudes inward from both sides. This stretchable band includes a stretchable band 20 composed of a leg portion made of nonwoven fabric 2 projecting from each inner surface of the bag body 11 and an elastic member 5 provided at the tip of the leg portion. The elastic band 20 extends inward and upward on the inner surface of the upper opening 10 of the bag body 1 1 and contacts the body surface of the wearer, so it is discharged into the bag body 11. Thus, it is possible to prevent the body fluid collected in the absorber 4 from flowing out to the wearer's body surface again due to gravity and leaking outside. In addition, the absorbent product lb of this example is a bag 1 1 in which the upper collar portion of the sheet-like absorber 4 in the vicinity of the upper opening 10 of the bag body 1 1 is folded inward of the bag body 1 1. Therefore, the body fluid to be leaked to the outside can be prevented from being leaked to the outside by being absorbed by the buttocks 16 near the upper opening 10.
( 3 ) その他の構造例 (図 3 4乃至図 3 6 )  (3) Other structural examples (Fig. 34 to Fig. 36)
本例の吸収体製品 1 bは、 第 1実施形態の吸収体製品 1 aに、 伸縮帯 2 0と、 吸収 体 4の庇部 1 6とを設けたものであるが、 伸縮帯 2 0と庇部 1 6は、 以下に説明する ように、 それぞれ単独で設けることとしてもよい。 The absorbent product 1b of this example is obtained by providing the absorbent product 1a of the first embodiment with the stretchable band 20 and the flange 16 of the absorbent body 4. The buttocks 1 6 are explained below As such, each may be provided alone.
すなわち、 図 3 4 ( a ) に示すように、 袋体 1 1の内部の底部に吸収体 4 (必ずし もシート状吸収体でなくてもよい) を設け、 袋体 1 1の上部開口 1 0に近い内側面に 、 不織布 2からなる脚部と弾性部材 5からなる一対の伸縮帯 1 0を内側下方に向けて 設ければ、 伸縮帯 2 0の下方には袋体 1 1の内面との間にポケッ ト状の受容空間が形 成される。 従って、 着用者が体位を変更し、 袋体 1 1内の尿が上部開口 1 0から外へ 逆流しょうとしても、 尿は受容空間に入って直接外に流出することはない。  That is, as shown in FIG. 3 4 (a), an absorbent body 4 (not necessarily a sheet-shaped absorbent body) is provided at the bottom inside the bag body 1 1, and the upper opening 1 of the bag body 1 1. If a pair of stretchable bands 10 made of a nonwoven fabric 2 and an elastic member 5 are provided on the inner surface close to 0, facing the inner side downward, the inner surface of the bag body 11 is located below the elastic band 20 A pocket-shaped receiving space is formed between them. Therefore, even if the wearer changes his / her position and the urine in the bag body 11 flows backward from the upper opening 10, the urine does not enter the receiving space and directly flow out.
なお、 図 3 4 ( b ) は、 伸縮帯 2 0を内側上方に向けて設けた構造例であり、 前述 した図 3 2及び図 3 3と同様の構成である。  Note that FIG. 34 (b) is an example of a structure in which the stretchable band 20 is provided inward and upward, and has the same configuration as that of FIG. 32 and FIG.
図 3 5 ( a ) は、 袋体 1 1の上部開口 1 0に近いシート状吸収体 4の上緣部を内側 に折り返して庇部 1 6とした例を示すものであり、 同図 (b ) はシート状吸収体 4の 拡大図、 図 3 6はシート状吸収体 4の拡大断面図である。 図 3 6に示すように、 不織 布 2の片面に P E Tゥヱブ 2 2を設け、 その上に S A P 2 3を配置してなるシート状 吸収体 4を、 図 3 5 ( a ) 乃至 (b ) に示すように、 S A Pが内側となって内面が吸 収面となるように袋体 1 1内に配置し、 その上縁部を内側に折り返して庇部 1 6とす れば、 庇部 1 6の下側には袋体 1 1との間にポケッ ト状の空間ができる。 従って、 袋 体 1 1の内部に排出された尿は袋体 1 1の底部又は側面付近において吸収されるし、 着用者が体位を変更して袋体 1 1内の尿が上部開口 1 0から外へ逆流しょうとした場 合にも、 尿はポケッ ト状の空間に流れ込んで庇部 1 6の下面側で吸収されるので、 外 に漏出することはない。  Fig. 35 (a) shows an example in which the upper collar part of the sheet-like absorbent body 4 near the upper opening 10 of the bag body 11 is folded inward to form the collar part 16; ) Is an enlarged view of the sheet-shaped absorbent body 4, and FIG. 36 is an enlarged cross-sectional view of the sheet-shaped absorbent body 4. As shown in FIG. 36, a sheet-like absorbent body 4 in which a PET tube 22 is provided on one side of a non-woven fabric 2 and SAP 23 is arranged thereon is shown in FIGS. 35 (a) to (b). As shown in Fig. 1, if the inner side of the bag is placed in the bag 11 so that the SAP is on the inside and the inner surface is the absorbing surface, the upper edge of the bag is folded inward to form the heel part 16; A pocket-like space is formed under the bag 6 between the bag body 11 and the bottom. Therefore, the urine discharged into the bag body 11 is absorbed near the bottom or the side of the bag body 11, and the urine in the bag body 11 is changed from the upper opening 10 by changing the body position. Even when trying to flow backward, urine flows into the pocket-like space and is absorbed by the lower surface of the buttocks 16, so it does not leak out.
3 . 第 3実施形態 (図 3 7〜図 4 6 ) : カーブシール &カツ ト方式  3. Third embodiment (Figs. 37 to 46): Curve seal & cut system
( 1 ) 製造方法 図 3 7に示すように、 不織布 2を所定方向に連続して供給搬送しながら、 所定位置 において不織布 1の幅方向の中央に、 不織布 2よりも幅の小さい液不通過性シート 3 を供給して重ね合せ、 連続的に接合して所定方向に連続する帯状の防漏体を形成して いく。 (1) Manufacturing method As shown in FIG. 37, while continuously feeding and conveying the nonwoven fabric 2 in a predetermined direction, a liquid impermeable sheet 3 having a width smaller than that of the nonwoven fabric 2 is supplied to the center of the nonwoven fabric 1 in a predetermined position. Then, they are stacked and joined continuously to form a band-shaped leak preventer that continues in a predetermined direction.
図 3 8に示すように、 液不通過性シー卜 3の幅方向の中央部の上に、 液不通過性シ —ト 3よりも幅の小さい複数の吸収体 4を、 所定方向について適宜間隔をおいて配置 していく。  As shown in FIG. 38, a plurality of absorbent bodies 4 having a width smaller than that of the liquid impermeable sheet 3 are arranged at appropriate intervals in a predetermined direction on the central portion in the width direction of the liquid impermeable sheet 3. Place them after a while.
図 3 9に示すように、 重ねられた不織布 2と液不通過性シート 3の幅方向に関する 2つの境界部分、 すなわち幅方向について不織布 2と液不通過性シート 3が隣接して いる所定方向に連続する 2つの領域に、 複数本の弾性部材 5を所定方向に伸張させた 状態でそれぞれ配置する。 不織布 2と液不通過性シート 3の境界部分には後工程でレ ッグホール 6を形成するので、 弾性部材 5を切断せずにレツグホール 6を形成する余 地を設けるとともに、 レツグホール 6の両側に弾性部材 5が配置されるように、 第 1 実施形態と同様、 弾性部材 5の間隔の中に相対的に広い間隔 aとなる部分を設ける。 図 4 0に示すように、 前記不織布 2の幅方向の両側縁をそれぞれ内方に折り返し、 前記弾性部材 5の弾性部材 5を挟んで接着する。  As shown in Figure 39, the two non-woven fabrics 2 and the liquid impervious sheet 3 are overlapped in the width direction, that is, in the predetermined direction in which the nonwoven fabric 2 and the liquid impervious sheet 3 are adjacent in the width direction. A plurality of elastic members 5 are respectively arranged in two continuous regions in a state where they are stretched in a predetermined direction. Leg holes 6 are formed at the boundary between the nonwoven fabric 2 and the liquid-impermeable sheet 3 in a subsequent process, so that there is room for forming the leg holes 6 without cutting the elastic members 5 and elastic on both sides of the leg holes 6. As in the first embodiment, a portion having a relatively wide interval a is provided in the interval of the elastic member 5 so that the member 5 is arranged. As shown in FIG. 40, both side edges in the width direction of the non-woven fabric 2 are folded inward, and the elastic member 5 of the elastic member 5 is sandwiched and bonded.
図 4 1に示すように、 2つの境界部分よりも内側又は折り返した不織布 1の両側縁 よりも内側の部分を、 所定方向に並ぶ複数の吸収体 4の間を左右から交互に通過する 連続した S字状のカツトラインで切断する (図中破線で示す) 。 本工程によって、 吸 収体製品 1 bを構成する部材乃至材料は、 所定方向について右側にある右部分と左側 にある左部分とに分かれる。 図 4 2に示すように、 切断された右部分と左部分の一方を裏返してカツ 卜ラインが 一致するように、 所定方向にずらして他方の上に重ね合わせる。 図示の例では、 左部 分を右部分の上に位相が一致するように重ねている。 そして、 連続 S字状のカツ トラ ィンに沿って連続的にシールする。 As shown in Fig. 4, the inner part of the nonwoven fabric 1 that is inside or folded back from the two boundary parts, and the part that is inside the both side edges of the nonwoven fabric 1 alternately pass between the absorbent bodies 4 arranged in a predetermined direction from the left and right. Cut with an S-shaped cutting line (indicated by a broken line in the figure). By this process, the member or material constituting the absorbent product 1b is divided into a right part on the right side and a left part on the left side in a predetermined direction. As shown in Fig. 42, turn one side of the cut right part and left part upside down and place it on the other side so that the cut-off line matches. In the example shown in the figure, the left part is superimposed on the right part so that the phases match. Then, it continuously seals along a continuous S-shaped cutline.
図 4 3に示すように、 吸収体 4と境界領域の間であつて弾性部材 5がない位置に、 前記所定方向に沿ってレツグホール 6を貫通して形成する。 なお、 レツグホール 6の 雨端にはス卜ップカッ卜 2 1を設ける。  As shown in FIG. 43, a leg hole 6 is formed through the predetermined direction at a position between the absorber 4 and the boundary region and without the elastic member 5. At the rain end of Leghole 6, there will be a skip cutter 21.
図 4 4 ( a ) において鎖線で示すように、 所定方向と直交する方向に沿って吸収体 4と吸収体 4の間をシールカッ トすることにより、 図 4 4 ( b ) に示すような吸収体 製品 1 cに分離される。 なお、 図 4 4 ( b ) に示す吸収体製品 1 cの形状は、 図 4 4 ( a ) に示すように所定方向について張力を与えて伸張されている状態でシール力ッ 卜した瞬間の個々の製品を表すものであり、 実際にはシールカツ 卜されて個々の製品 に分離された瞬間に、 弾性部材 5の縮退によって図 4 5 ( a ) に示すように上方の胴 体部 7が縮み、 レッグホール 6よりも下方の袋部 8の上部が縮まつて相対的に下部が 前後に張り出した外形になる。  As shown by the chain line in Fig. 44 (a), by sealing between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction, the absorber as shown in Fig. 44 (b) Separated into product 1c. The shape of the absorbent product 1c shown in Fig. 44 (b) is the individual shape at the moment when the sealing force is applied in the state where it is stretched with tension applied in a predetermined direction as shown in Fig. 44 (a). As shown in Fig. 45 (a), the upper body part 7 is contracted due to the contraction of the elastic member 5 at the moment when it is actually cut into seals and separated into individual products. The upper part of the bag part 8 below the leg hole 6 is contracted so that the lower part protrudes forward and backward.
このように、 本例の吸収体製品 1 cの製造方法によれば、 所定方向に連続する帯状 の不織布 2及び液不通過性シート 3を重ねつつ所定方向に搬送しながら、 その上に吸 収体 4を配置していき、 さらに同方向に伸張させた弾性部材 5を吸収体 4の両側に配 置して不織布 2の両側縁を折り重ねて接着し、 さらに所定方向に並ぶ吸収体 4の間を 左右から交互に連続 S字状にカツ トして右部分と左部分に切断し、 一方を裏返して他 方に一致させて重ね、 カツ トラインに沿って連続的にシールしてから吸収体 4と吸収 体 4の間でシール力ットして個々の吸収体製品 1 cに分離していくので、 本例の吸収 体製品 1 Cを容易かつ確実に大量生産できるという効果が得られる。 As described above, according to the manufacturing method of the absorbent product 1c of this example, the belt-shaped nonwoven fabric 2 and the liquid impermeable sheet 3 continuous in a predetermined direction are stacked in a predetermined direction while being absorbed and absorbed on the same. The elastic member 5 stretched in the same direction is further arranged on both sides of the absorbent body 4 and the both side edges of the nonwoven fabric 2 are folded and bonded together. Continuously cut from left to right, cut into right and left parts, cut into right and left parts, turn over one side and match the other, and seal continuously along the cut line before absorbing Since the sealing force is applied between 4 and absorber 4 and separated into individual absorbent products 1 c, the absorption of this example Body product 1 C can be easily and reliably mass-produced.
( 2 ) 構造 (図 4 5及び図 4 6 )  (2) Structure (Fig. 45 and Fig. 46)
次に、 以上の工程によって得られた吸収体製品 1 cの構造を図 4 5及び図 4 6を参 照して説明する。 図 4 5及び図 4 6は本例の吸収体製品 1 cを人体に装着したように 広げた際の形態を示している。  Next, the structure of the absorbent product 1c obtained by the above process will be described with reference to FIG. 45 and FIG. Fig. 45 and Fig. 46 show the form when the absorbent product 1c of this example is spread as if it was worn on a human body.
本例の吸収体製品 1 cは、 図 8及び図 9を参照して説明した第 1実施形態の吸収体 製品 1 aと同様の基本構造を有するが、 図 4 5及び図 4 6に示すように、 別部材であ る右半部と左半部を重ねて着用者の腹部に対応する前部から袋部 8の底部を経て着用 者の背部に対応する後部まで連続して接合した構成を有する点において第 1実施形態 と相違する。 また、 袋部 8の前後方向の寸法が第 1実施形態よりも小さく、 着用した 場合に、 第 1実施形態では袋部 8が両脚の間から前後に大きく突出するが、 本例では 袋部 8が両脚の間に収まるか、 又は両脚の間から前方及び後方への突出が少ない。  The absorbent product 1c of this example has the same basic structure as the absorbent product 1a of the first embodiment described with reference to FIGS. 8 and 9, but as shown in FIGS. 45 and 46. In addition, the right half and the left half, which are separate members, are overlapped and joined continuously from the front corresponding to the wearer's abdomen through the bottom of the bag 8 to the rear corresponding to the wearer's back. It differs from the first embodiment in that it has. Moreover, when the size of the bag part 8 in the front-rear direction is smaller than that of the first embodiment and the bag part 8 is worn, in the first embodiment, the bag part 8 protrudes greatly between the legs in the front-rear direction. Fits between both legs or protrudes forward and backward from between both legs.
4 . 第 4実施形態 (図 4 7〜図 6 5 ) :胴体部 ·袋部複合方式  4. Fourth embodiment (Figs. 47 to 65): Combined body and bag system
( 1 ) 製造方法  (1) Manufacturing method
図 4 7に示すように、 所定方向に連続する帯状の不織布 2の上に、 所定方向に伸張 させた複数本の弾性部材 5を、 2つの部分にそれぞれ配置する。  As shown in FIG. 47, a plurality of elastic members 5 stretched in a predetermined direction are arranged in two portions on a strip-shaped nonwoven fabric 2 continuous in a predetermined direction.
図 4 8に示すように、 不織布 2の幅方向の両側縁を折り返して各部分の弾性部材 5 の上に重ねて接着する。  As shown in FIG. 48, both side edges in the width direction of the non-woven fabric 2 are folded back and bonded on the elastic member 5 of each portion.
図 4 9に示すように、 両部分の間で不織布 2を所定方向に沿って切断して 2分し、 2つの所定方向に連続する帯状の部材 (完成時には胴体部 7となる部分) を形成する 図 5 0に示すように、 吸収体 4の幅方向の両側縁を内方に折り返し、 庇部 1 6を形 成する。 As shown in Fig. 4-9, the non-woven fabric 2 is cut along the predetermined direction between the two parts and divided into two parts to form two band-like members that continue in two predetermined directions (the parts that will become the body part 7 when completed) As shown in Fig. 50, the side edges of the absorbent body 4 in the width direction are folded inward to form the flange 16. To do.
図 5 1に示すように、 鎖線で示す切断線において所定方向と直交する方向に切断し て所定方向についての寸法を適宜に設定した吸収体 4を形成する。  As shown in FIG. 51, the absorbent body 4 is formed by cutting in a direction perpendicular to the predetermined direction along a cutting line indicated by a chain line, and appropriately setting the dimension in the predetermined direction.
図 5 2に示すように、 所定方向に連続する帯状の不織布 2の幅方向の中央に、 所定 方向に連続する帯状で不織布 2よりも幅の小さい液不通過性シー卜 3を重ね、 液不通 過性シー卜 3の幅方向の中央に、 液不通過性シート 3よりも幅の小さい複数の吸収体 4を所定方向について適宜間隔で重ねて配置し、 これらを接着して一体化する。 図 5 3に示すように、 液不通過性シート 3の幅方向に関する両側縁に、 所定方向に 伸張させた複数本の弾性部材 5をそれぞれ配置する。  As shown in Fig. 52, a liquid-impervious sheet 3 that is continuous in a predetermined direction and has a width smaller than that of the non-woven fabric 2 is stacked at the center in the width direction of the belt-shaped nonwoven fabric 2 that is continuous in a predetermined direction. A plurality of absorbent bodies 4 having a width smaller than that of the liquid impermeable sheet 3 are arranged at appropriate intervals in a predetermined direction at the center in the width direction of the temporary sheet 3 and these are bonded and integrated. As shown in FIG. 53, a plurality of elastic members 5 extended in a predetermined direction are arranged on both side edges in the width direction of the liquid-impermeable sheet 3.
図 5 4に示すように、 不織布 2の幅方向の両側縁をそれぞれ内方に折り返して弾性 部材 5を挟んで接着することにより、 完成時には液逆流防止用の伸縮帯 2 0を有する 袋部 8となる部分を形成する。  As shown in FIG. 54, both side edges in the width direction of the non-woven fabric 2 are folded back inward and bonded with the elastic member 5 interposed therebetween, so that when completed, the bag portion 8 has an elastic band 20 for preventing liquid backflow. The part which becomes becomes.
前述したように別工程で製造しておいた胴体部 7となる部分と、 前述したように別 工程で製造しておいた袋部 8となる部分を複合する。 まず図 5 5に示すように、 幅方 向に間隔をおいて 2つの胴体部 7となる部分を所定方向に沿って配置するとともに、 2つの胴体部 7となる部分 (7 ) , ( 7 ) の間に、 所定方向に沿って伸縮帯 2 0付き の袋部 8となる部分 (8 ) を伸張させた状態で重ねて載置する。  As described above, the portion to be the body portion 7 manufactured in the separate process and the portion to be the bag portion 8 manufactured in the separate step as described above are combined. First, as shown in FIG. 55, the portions to be the two body portions 7 are arranged along the predetermined direction at intervals in the width direction, and the portions to be the two body portions 7 (7), (7) In between, the part (8) which becomes the bag part 8 with the elastic band 20 along the predetermined direction is placed in a stretched state.
図 5 5は重ねた状態を上から見た平面図、 図 5 6 ( a ) はシール部を明示するため に図 5 5において隠れた部分を表した平面図であり、 図 5 6 ( b ) は図 5 5の端面図 を示す。  Fig. 5 5 is a plan view of the overlapped state from above, Fig. 5 6 (a) is a plan view showing the hidden portion in Fig. 5 5 in order to clearly show the seal portion, and Fig. 5 6 (b) Shows the end view of Figure 55.
図 5 7に示すように、 胴体部 7となる部分 ( 7 ) と伸縮帯 2 0付き袋部 8となる部 分 (8 ) の重ね代の部分を、 吸収体 4に近い部分が未接合のレツグホール 6が構成さ れるように、 所定方向に間隔をおいてクランク状のシール部 2 5を形成する。 このシ ール部 2 5の形状を詳述すれば、 所定方向に関する吸収体 4の一端部の両側縁から、 隣接する吸収体 4との間の領域に至る所定方向に沿った第 1シール部 2 5 aと、 第 1 シール部 2 5 aに直交する幅方向に沿い、 第 1シール部 2 5 aから伸縮帯 2 0となる 部分 ( 2 0 ) に至る第 2シール部 2 5 bと、 第 2シール部 2 5 bに連続し、 伸縮帯 2 0となる部分 ( 2 0 ) に沿って隣接する吸収体 4の中途部に相当する位置まで連続す る所定方向に沿った第 3シール部 2 5 cとを有しており、 各シール部 2 5 a , 2 5 b , 2 5 cが連続して全体として略同形の 2つの L字形を回転対象に組み合わせたよう な形状を呈している。 As shown in Fig. 5 7, the overlapping part of the part (7) that becomes the body part 7 and the part (8) that becomes the bag part 8 with the elastic band 20, and the part close to the absorber 4 are unjoined. Leghole 6 is constructed As a result, a crank-shaped seal portion 25 is formed at intervals in a predetermined direction. The shape of the seal portion 25 will be described in detail. The first seal portion along a predetermined direction from both side edges of one end portion of the absorber 4 in a predetermined direction to a region between the adjacent absorbers 4. 2 5 a and a second seal portion 25 b extending from the first seal portion 25 a to the portion (2 0) that becomes the stretchable band 20 along the width direction orthogonal to the first seal portion 25 a, The third seal portion along a predetermined direction that continues to the second seal portion 2 5 b and continues to the position corresponding to the middle portion of the absorbent body 4 adjacent along the portion (2 0) that becomes the stretchable band 20. Each of the seal portions 25 a, 25 b, and 25 c has a shape like a combination of two L-shapes that are substantially the same shape as a rotation target. .
そして、 吸収体 4の幅方向の中央を通り所定方向に平行な中心線に沿って、 吸収体 4が 2つ折りになるとともに胴体部 7の幅方向の両側縁が重なるように全体を折り返 す。  Then, along the center line passing through the center of the absorbent body 4 in the width direction and parallel to the predetermined direction, the absorbent body 4 is folded in half so that both side edges of the body portion 7 in the width direction overlap. .
図 5 8 ( a ) において鎖線で示すように、 所定方向と直交する方向に沿って吸収体 4と吸収体 4の間で第 2シール部 2 5 bを通過してシール力ッ 卜することにより、 図 5 8 ( b ) に示すような吸収体製品 1 dに分離される。 なお、 図 5 8 ( b ) に示す吸 収体製品 1 dの形状は、 図 5 8 ( a ) に示すように所定方向について張力を与えて伸 張されている状態でシールカツトした瞬間の個々の製品を表すものであり、 実際には シールカツ卜されて個々の製品に分離された瞬間に、 弾性部材 5の縮退によって図 5 9 ( a ) に示すように上方の胴体部 7が縮み、 レツグホール 6よりも下方の袋部 8の 上部が縮まつて相対的に下部が前後に張り出した外形になる。  As indicated by the chain line in FIG. 58 (a), by passing through the second seal portion 25b between the absorber 4 and the absorber 4 along the direction orthogonal to the predetermined direction, the sealing force is increased. It is separated into absorbent product 1d as shown in Fig. 58 (b). The shape of the absorbent product 1d shown in Fig. 58 (b) is the individual shape at the moment when the seal is cut while being stretched with tension applied in a predetermined direction as shown in Fig. 58 (a). As shown in Fig. 5 9 (a), the upper body part 7 contracts due to the contraction of the elastic member 5 at the moment when the seals are cut and separated into individual products. The upper part of the lower bag part 8 is contracted and the lower part protrudes relatively back and forth.
本例の吸収体製品 1 dの製造方法によれば、 弾性部材 5を不織布 で挟んだ所定方 向に長い胴体部 7となる部分と、 不織布 2と液不通過性シート 3と吸収体 4からなり 液逆流防止用の伸縮帯 2 0を有する所定方向に長い袋部 8となる部分を、 それぞれあ らかじめ製造しておく。 そして、 間隔をおいた 2つの胴体部 7となる部分の上に袋部 8をとなる部分を重ねて載置し、 重なり部分で略クランク状にシールしてレツグホー ル 6を形成する。 そして、 所定方向に平行な中心線に沿って全体を 2つ折りにし、 所 定方向と直交する方向に沿って吸収体 4と吸収体 4の間のシール部分を通ってシール カッ トし、 個々の吸収体製品 1 dに分離する。 本例によれば、 このような連続的で簡 易な製法により、 特に伸縮帯付きの袋部 8が着用者の前方よりも後方において広く開 口している形態の吸収体製品 1 dを容易かつ確実に大量生産できるという効果が得ら れる。 According to the manufacturing method of the absorbent product 1d of this example, the elastic member 5 is sandwiched between non-woven fabrics, a portion that becomes a body portion 7 that is long in a predetermined direction, the non-woven fabric 2, the liquid-impermeable sheet 3, and the absorbent body 4 Become The portions that become the bag portions 8 that are long in the predetermined direction and have the elastic band 20 for preventing the liquid back flow are prepared in advance. Then, the bag portion 8 is placed on the two body portions 7 which are spaced apart from each other, and the bag portion 8 is placed on top of each other. The overlapping portion is sealed in a substantially crank shape to form the leg hole 6. Then, the whole is folded in half along a center line parallel to a predetermined direction, and a seal is cut through a seal portion between the absorber 4 and the absorber 4 along a direction perpendicular to the predetermined direction. Absorber product 1d separated. According to this example, the continuous and easy manufacturing method makes it easy to produce the absorbent product 1d in a form in which the bag portion 8 with the stretchable band is opened wider at the rear than the front of the wearer. In addition, there is an effect that mass production can be surely performed.
( 2 ) 構造 (図 5 9乃至図 6 5 )  (2) Structure (Fig. 59 to Fig. 65)
次に、 以上の工程によって得られた吸収体製品 1 dの構造を図 5 9 ( a ) , ( b ) 及び図 6 0乃至図 6 5を参照して説明する。 これらの図は本例の吸収体製品 1 dを人 体に装着したように広げた際の形態を示している。  Next, the structure of the absorbent product 1 d obtained by the above steps will be described with reference to FIGS. 59 (a) and (b) and FIGS. 60 to 65. These figures show the form of the absorbent product 1d of this example when it is spread out as if worn on the human body.
本例の吸収体製品 1 dは、 図 7 ( c ) 乃至 ( e ) を参照して説明した第 1実施形態 の吸収体製品 1 aと同様の基本構造を有するが、 図 5 9 ( a ) 及び図 6 0、 図 6 1、 図 6 3、 図 6 4に示すように、 袋部の上縁に内側に張り出すように備えられた伸縮帯 2 0は、 袋部 8の前方では両側からせり出し、 狭い幅になっている。 しかも胴体部 7 に接着されていないために、 胴体部の伸縮の影響を受けない。 吸収体 4が入った袋部 8の上部開口 1 0は着用者の前側にいくほど狭くなり、 閉鎖状態となって尿用のボケ ッ卜を構成している。 一方後方では、 図 5 9 ( a ) 及び図 6 2、 図 6 5に示すように 、 袋部 8の後方の伸縮帯 2 0は、 その外側で胴体部 7に接着されているため、 着用時 には拡幅され、 袋部 8の上部開口 1 0は着用者の後側では広く開口しており、 便の通 過スペースが確保されている。 The absorbent product 1d of this example has the same basic structure as the absorbent product 1a of the first embodiment described with reference to FIGS. 7 (c) to (e). As shown in Fig. 60, Fig. 61, Fig. 63, and Fig. 64, the elastic band 20 provided so as to protrude inwardly on the upper edge of the bag portion is formed from both sides in front of the bag portion 8. It protrudes and has a narrow width. Moreover, since it is not bonded to the body part 7, it is not affected by the expansion and contraction of the body part. The upper opening 10 of the bag portion 8 containing the absorbent body 4 becomes narrower toward the front side of the wearer and becomes a closed state to form a urine socket. On the other hand, as shown in Fig. 59 (a) and Fig. 62 and Fig. 65, the stretchable band 20 behind the bag portion 8 is bonded to the body portion 7 on the outer side, so that it can be worn. The upper opening of the bag 8 is wide open on the back side of the wearer. Over space is secured.
このため、 本例の吸収体製品 1 dによれば、 着用者の前方 (腹側) に排出される尿 は、 上部開口 1 0が狭く伸縮帯 2 0が設けられた袋部 8の前方部分からは漏れにくく 、 また着用者の後方 (背側) に排出される便は上部開口 1 0が広い袋部 8の後方部分 に収納される。  Therefore, according to the absorbent product 1d of this example, the urine discharged to the front (abdominal side) of the wearer is the front part of the bag part 8 in which the upper opening 10 is narrow and the elastic band 20 is provided. It is difficult to leak from the stool, and stool discharged to the back (back side) of the wearer is stored in the back part of the bag part 8 having a wide upper opening 10.
また、 レッグホール 6の上縁には胴体部 7の弾性部材 5があり、 下縁には袋部 8の 伸縮帯 2 0の弾性部材 5があり、 着用者の脚の周面とレツグホール 6の周縁との間に は高い密着性が得られ、 液漏れや臭い漏れが防止される。  In addition, the upper edge of the leg hole 6 has an elastic member 5 of the body part 7, and the lower edge has an elastic member 5 of an elastic band 20 of the bag part 8, and the circumferential surface of the wearer's leg and the leg hole 6 High adhesion is obtained between the periphery and liquid leakage and odor leakage are prevented.
以上説明したように、 本発明のいずれの実施形態においても、 吸収体 4を有する袋 部 8は、 着用者の両脚の間の下半身に上部開口 1 0を対面させた状態で両脚の間に配 置され、 着用者が排出した尿等は袋部 8の内部に排出されるので、 尿等が皮膚に付着 する可能性が低いために皮膚がかぶれにく く、 装着感も良好である。 また尿が袋体 1 1の内部で移動することにより内部の吸収体 4を効率的に使用することができる。 こ れに対し、 従来の吸収体製品は、 吸収体を肌に密着させて配置し、 肌と吸収体の間に 広がる体液 (尿) を、 これと密着する部位にある吸収体だけで吸収するものであった が、 本例の吸収体製品 1 dはこれとは全く異なる構造及び吸収メカニズムを採用する 画期的な吸収体製品 1 dである。  As described above, in any of the embodiments of the present invention, the bag portion 8 having the absorbent body 4 is disposed between both legs with the upper opening 10 facing the lower half of the wearer's legs. Since the urine discharged by the wearer is discharged into the bag 8, the possibility of urine adhering to the skin is low, and the skin is not likely to be irritated and the wearing feeling is also good. Moreover, since the urine moves inside the bag body 11, the internal absorbent body 4 can be used efficiently. In contrast, conventional absorbent products are placed with the absorbent body in close contact with the skin, and the body fluid (urine) that spreads between the skin and the absorbent body is absorbed only by the absorbent body that is in close contact therewith. However, the absorbent product 1d in this example is a revolutionary absorbent product 1d that adopts a completely different structure and absorption mechanism.
また、 本発明のいずれの実施形態においても、 連続帯状の材料を所定方向に搬送し つつ重ねたり折り返したりしながら最終的にはシールカツ トして個々の吸収体製品に 分離して完成していくという連続的で簡易な製法により、 上述した画期的な吸収メ力 二ズムを有する本例の吸収体製品を、 容易かつ確実に大量生産できるという効果が得 られる。 なお、 以下に明細書中で図面を参照して使用した本実施形態各部の参照符号の説明 をまとめて表示する。 In any of the embodiments of the present invention, the continuous band-shaped material is transported in a predetermined direction while being overlapped or folded, and finally the seal is cut and separated into individual absorbent products to be completed. By the continuous and simple manufacturing method, it is possible to easily and surely mass-produce the absorbent product of this example having the above-described innovative absorption mechanism. In the following, description of reference numerals of each part of the present embodiment used with reference to the drawings in the specification is collectively displayed.
1 a , l b , 1 c , 1 d…吸収体製品  1 a, l b, 1 c, 1 d… absorber product
2…不織布  2… nonwoven fabric
3…液不通過性シート  3 ... Liquid impermeable sheet
4…吸収体、 シー卜状吸収体  4… Absorber, Cone Absorber
5…弾性部材  5 ... Elastic member
6…レツグホール  6 ... Letg Hall
7…胴体部  7 ... trunk
8…袋部  8 ... bag part
9…ウェス 卜ホール  9 ... Wes Sakai Hall
1 0…上部開口  1 0… Upper opening
1 1…袋体  1 1 ... Bag
1 2…隙間  1 2… Gap
1 3…液ガイ ドシート  1 3… Liquid guide sheet
1 6…庇部  1 6 ... Buttocks
1 7…スぺ一サ部材  1 7 ... Spacer material
1 8…液透過性不織布  1 8 ... Liquid permeable nonwoven fabric
1 9 '"ティッシュ  1 9 '"Tissue
2 0…伸縮帯  2 0 ... Elastic band
2 1…ス トツプカッ 卜  2 1… Stopping 卜
2 5…シール部  2 5… Seal part

Claims

請求の範囲 The scope of the claims
1 . 上下に貫通するウェス卜ホールを備えて着用者の腰部に装着される周状の胴体 部と、  1. a circumferential torso that is fitted to the wearer's waist with a pestle hole penetrating vertically;
前記胴体部の前記ウエストホールに上部開口で連通して着用者の雨脚の間に配置さ れる液不通過性の袋体と、 前記袋体の内部に収納された吸収体とを備える袋部と、 前記胴体部と前記袋部の雨側面の境界部分にそれぞれ形成されて着用者の脚が挿通 するレツグホールを備えた 2箇所のレツグホール部と、  A bag portion comprising: a liquid-impermeable bag body that communicates with the waist hole of the trunk portion through an upper opening and is disposed between the rain legs of the wearer; and an absorber housed inside the bag body; Two leg hole portions each having a leg hole which is formed at a boundary portion between the rain side surface of the body portion and the bag portion and through which a wearer's leg is inserted;
を有することを特徴とする吸収体製品。  An absorbent product characterized by comprising:
2 . 前記胴体部は、 着用者の腹部に相対する前部中央と、 着用者の背部に相対する 後部中央にそれぞれ接合部を有しており、  2. The torso has a joint at the center of the front facing the abdomen of the wearer and at the center of the rear facing the back of the wearer,
前記袋部は、 少なくとも着用者の腹部に対応する前部中央と着用者の背部に対応す る後部中央に、 それぞれ前記胴体部の前記各接合部に連続する接合部を有することを 特徴とする請求項 1記載の吸収体製品。  The bag portion has a joint portion that is continuous with each joint portion of the body portion at least in the front center corresponding to the wearer's abdomen and the rear center corresponding to the wearer's back. The absorbent product according to claim 1.
3 . 前記胴体部と前記袋部は、 着用者の前後方向に沿う中心線で折り返した前記袋 部の底部を除いて着用者の腹部に対応する前部中央と着用者の背部に対応する後部中 央をそれぞれ接合した構成であることを特徴とする請求項 2記載の吸収体製品。  3. The body part and the bag part include a front center corresponding to the wearer's abdomen and a rear part corresponding to the wearer's back except for the bottom part of the bag part that is folded back along the center line along the wearer's front-rear direction. 3. The absorbent product according to claim 2, wherein each of the centers is joined.
4 . 前記胴体部と前記袋部は、 別部材である右半部と左半部を重ねて着用者の腹部 に対応する前部から前記袋部の底部を経て着用者の背部に対応する後部まで連続して 接合した構成であることを特徴とする請求項 2記載の吸収体製品。  4. The body part and the bag part are rear parts corresponding to the wearer's back through the bottom part of the bag part from the front part corresponding to the wearer's abdomen by overlapping the right half part and the left half part which are separate members. The absorbent product according to claim 2, wherein the absorbent product has a structure of continuous joining.
5 . 前記胴体部と前記袋部が、 側面においては連続していて接合部のない一体とし て構成され、 側面には前記レツグホールのみが存在していることを特徴とする請求項 1乃至 4のいずれか一つに記載の吸収体製品。 5. The body portion and the bag portion are configured as a single body that is continuous on a side surface and has no joint portion, and only the leg holes are present on the side surface. The absorbent product according to any one of the above.
6 . 別体構造を有する上下の部材を接合した継目部において前記胴体部と前記袋部 が接合されてなる吸収体製品であつて、 前記胴体部と前記袋部が上下に重なり合って 部分的に接合された継目部と、 前記胴体部と前記袋部が上下に重なり合っているが接 合されずに残されている前記レツグホールとを有することを特徴とする請求項 1乃至 4のいずれか一つに記載の吸収体製品。 6. Absorber product in which the body part and the bag part are joined at the joint part where the upper and lower members having separate structures are joined, and the body part and the bag part overlap each other in part. The joined seam portion and the leg hole, wherein the body portion and the bag portion overlap each other vertically but are left unjoined. Absorbent product as described in.
7 . 前記レツグホールは前記胴体部の周方向に沿ってスリッ ト状の開口として形成 されており、  7. The leg hole is formed as a slit-shaped opening along the circumferential direction of the body part,
前記レッグホールの上下雨近傍位置には前記胴体部の周方向に沿ってそれぞれ弾性 部材が配置されていることを特徴とする請求項 1乃至 4のいずれか一つに記載の吸収 体製品。  The absorbent product according to any one of claims 1 to 4, wherein an elastic member is disposed along the circumferential direction of the body portion at a position near the rain in the leg hole.
8 . 前記袋部の前記上部開口の縁部の近傍に前記袋部の左右側面の各内面に沿って 前記上部開口の内側へと張り出すように設けられる伸縮帯を有することを特徴とする 請求項 1乃至 4のいずれか一つに記載の吸収体製品。  8. In the vicinity of the edge of the upper opening of the bag portion, there is an elastic band provided so as to protrude toward the inside of the upper opening along the inner surfaces of the left and right side surfaces of the bag portion. Item 5. The absorbent product according to any one of Items 1 to 4.
9 . 前記伸縮帯は、 前記吸収体製品の前部においては右側の前記伸縮帯と左側の前 記伸縮帯が近接して接点をなしており、 前記接点を頂点として前記吸収体製品の後部 に行くに従って右側の前記伸縮帯と左側の前記伸縮帯が略二等辺三角形の等しい 2辺 のように間隔を拡大して配置されていることを特徴とする請求項 8に記載の吸収体製 口 9. In the front part of the absorbent product, the elastic band is in contact with the elastic band on the right side and the left elastic band on the left side of the absorbent product. 9. The absorbent mouthpiece according to claim 8, wherein the right stretch zone and the left stretch zone are arranged in such a manner that the distance between the stretch zone is increased and the sides are approximately equal isosceles triangles.
POo  POo
1 0 . 前記伸縮帯が、 不織布からなる可撓性を有する脚部と該脚部の先端に設けら れた弾性体を備えた請求項 8又は 9に記載の吸収体製品。  10. The absorbent product according to claim 8 or 9, wherein the elastic band includes a flexible leg portion made of a non-woven fabric and an elastic body provided at the tip of the leg portion.
1 1 . 前記吸収体がシート状吸収体であり、 前記上部開口の近傍にある前記シート 状吸収体の上縁部が、 前記袋部内に収納された体液の外部への漏出を防ぐために前記 袋体の内方に折り返された庇部とされたことを特徴とする請求項 1乃至 4のいずれか 一つに記載の吸収体製品。 1 1. The absorbent body is a sheet-shaped absorbent body, and the upper edge portion of the sheet-shaped absorbent body in the vicinity of the upper opening is configured to prevent the body fluid stored in the bag portion from leaking to the outside. The absorbent product according to any one of claims 1 to 4, wherein the absorbent product is a fold portion folded inward of the bag body.
1 2 . 前記吸収体がシート状吸収体であり、 前記シート状吸収体が、 前記上部開口 の近傍において前記袋体の両側面の各内面に上緣部を接続されて下方内向きに張り出 して設置されることにより、 前記シート状吸収体の下端と前記袋体の底部との間に空 間が構成され、 前記シ一ト状吸収体の上方の空間と前記空間とを連通する隙間が前記 シー卜状吸収体の下端に形成されていることを特徴とする請求項 1乃至 4のいずれか 一つに記載の吸収体製品。  1 2. The absorbent body is a sheet-shaped absorbent body, and the sheet-shaped absorbent body projects upward inwardly with upper collars connected to the inner surfaces of both side surfaces of the bag body in the vicinity of the upper opening. A space is formed between the lower end of the sheet-like absorbent body and the bottom of the bag body, and the space that communicates the space above the sheet-like absorbent body and the space. The absorbent product according to any one of claims 1 to 4, wherein is formed at a lower end of the sheet-like absorbent body.
1 3 . 前記吸収体が前記袋体の両側面の各内面に沿って設けられ、 前記袋体の両側 面の各内面と前記吸収体との間に前記袋体内に排出された着用者の体液を導く液ガイ ドシートが設けられたことを特徴とする請求項 1乃至 4のいずれか一つに記載の吸収 体製品。  1 3. The body fluid of the wearer, wherein the absorbent body is provided along each inner surface on both side surfaces of the bag body, and is drained into the bag body between each inner surface on both side surfaces of the bag body and the absorbent body. The absorbent product according to any one of claims 1 to 4, further comprising a liquid guide sheet for guiding water.
1 4 . 前記液ガイ ドシートと前記吸収体との間に体液の移動を容易にするスぺーサ 部材を設け、 前記吸収体の底部には前後方向に連続する隙間を設けたことを特徴とす る請求項 1 3記載の吸収体製品。  14. A spacer member is provided between the liquid guide sheet and the absorber to facilitate the movement of bodily fluids, and a gap continuous in the front-rear direction is provided at the bottom of the absorber. The absorbent product according to claim 13.
1 5 . 前記吸収体が前記袋体の両側面の各内面に沿って設けられ、 前記吸収体の後 部の底部には便を通過させる隙間を設けたことを特徴とする請求項 1乃至 4のいずれ か一つに記載の吸収体製品。  15. The absorbent body is provided along each inner surface of both side surfaces of the bag body, and a gap through which feces pass is provided at the bottom of the rear part of the absorbent body. The absorbent product according to any one of the above.
1 6 . 所定方向に連続する帯状の不織布の幅方向の中央に、 前記所定方向に連続す る帯状で前記不織布よりも幅の小さい液不通過性シートを重ね、 前記液不通過性シー 卜の幅方向の中央に、 前記液不通過性シー卜よりも幅の小さい複数の吸収体を前記所 定方向について適宜間隔で重ねて配置し、 重ねられた前記不織布と前記液不通過性シートの前記幅方向に関する 2つの境界部 分に、 前記所定方向に伸張させた複数本の弾性部材をそれぞれ配置し、 前記不織布の 幅方向の両側縁をそれぞれ内方に折り返して前記弾性部材を挟んで接着し、 1 6. At the center of the width direction of the strip-shaped nonwoven fabric continuous in a predetermined direction, a liquid-impermeable sheet having a band shape continuous in the predetermined direction and having a width smaller than that of the nonwoven fabric is layered, and the liquid-impermeable sheet In the center in the width direction, a plurality of absorbent bodies having a width smaller than the liquid impervious sheet are disposed in an appropriate interval with respect to the predetermined direction, A plurality of elastic members extended in the predetermined direction are respectively disposed at two boundary portions in the width direction of the nonwoven fabric and the liquid-impermeable sheet, and both side edges of the nonwoven fabric in the width direction are arranged. Each folded inward and sandwiched between the elastic members,
前記吸収体の両側方にある 2つの前記境界領域において、 前記弾性部材のない位置 に、 前記所定方向に沿ってレツグホールを貫通して形成し、  In the two boundary regions on both sides of the absorber, a leg hole is formed through the predetermined direction at a position without the elastic member,
前記吸収体の前記幅方向の中央を通り前記所定方向に平行な中心線に沿って、 前記 吸収体が 2つ折りになるとともに前記不織布の前記幅方向の両側縁が重なるように全 体を折り返し、  Fold the whole body so that the absorbent body is folded in two and the both side edges of the nonwoven fabric overlap along a center line passing through the center of the absorbent body in the width direction and parallel to the predetermined direction,
前記所定方向と直交する方向に沿って前記吸収体と前記吸収体の間でシール力ッ ト することを特徴とする吸収体製品の製造方法。  A manufacturing method of an absorbent product, wherein a sealing force is applied between the absorber and the absorber along a direction orthogonal to the predetermined direction.
1 7 . 液透過性シートの上に前記吸収体を配置して前記液透過性シートの幅方向の 両側縁をそれぞれ内方に折り返して前記吸収体の幅方向の両側縁に重ね、 さらに前記 吸収体の幅方向の両側縁をそれぞれ内方に折り返し、 前記所定方向について適宜の長 さとなるように幅方向に複数箇所で切断することにより、 前記液不通過性シートの上 に配置する液逆流防止用の庇部を備えた複数の前記吸収体を製造することを特徴とす る請求項 1 6に記載の吸収体製品の製造方法。  1 7. Place the absorber on the liquid permeable sheet, fold back both side edges of the liquid permeable sheet inward and overlap the both side edges of the absorber in the width direction, and further absorb the absorption Liquid backflow prevention placed on the liquid-impermeable sheet by folding both side edges in the width direction of the body inward and cutting at multiple points in the width direction so as to have an appropriate length in the predetermined direction 17. The method for manufacturing an absorbent product according to claim 16, wherein a plurality of the absorbers each having a collar for manufacturing are manufactured.
1 8 . 折りたたむ前の前記不織布の前記幅方向に関する両側縁に、 前記所定方向に 伸張させた弾性部材をそれぞれ配置し、 前記不織布の前記両側縁をそれぞれ内方に折 り返して前記弾性部材を挟んで接着することにより液逆流防止用の伸縮帯を形成し、 その後、 前記境界部分に配置した複数本の前記弾性部材を前記不織布の幅方向の両 側緣をそれぞれ内方に折り返して挟んで接着する際に、 前記幅方向について前記伸縮 帯よりも内側の前記不織布によって前記境界部分の前記弾性部材を挟んで接着するこ とを特徴とする請求項 1 6に記載の吸収体製品の製造方法。 1 8. Elastic members stretched in the predetermined direction are arranged on both side edges in the width direction of the nonwoven fabric before folding, and the both side edges of the nonwoven fabric are folded back inward, respectively. A stretchable band for preventing liquid backflow is formed by sandwiching and adhering, and thereafter, the plurality of elastic members arranged at the boundary portion are folded inward on both sides in the width direction of the nonwoven fabric and sandwiched. When bonding, the expansion and contraction in the width direction 17. The method for manufacturing an absorbent product according to claim 16, wherein the elastic member at the boundary portion is sandwiched and bonded by the nonwoven fabric inside the band.
1 9 . 所定方向に連続する帯状の不織布の幅方向の中央に、 前記所定方向に連続す る帯状で前記不織布よりも幅の小さい液不通過性シートを重ね、 さらに前記液不通過 性シートの幅方向の中央に、 前記液不通過性シートよりも幅の小さい複数の吸収体を 前記所定方向について適宜間隔で重ねて配置し、  1 9. A liquid impermeable sheet having a band shape continuous in the predetermined direction and having a width smaller than that of the nonwoven fabric is stacked at the center in the width direction of the belt-shaped nonwoven fabric continuous in a predetermined direction. In the center in the width direction, a plurality of absorbent bodies having a width smaller than that of the liquid impermeable sheet are arranged to be overlapped at appropriate intervals in the predetermined direction,
重ねられた前記不織布と前記液不通過性シートの前記幅方向に関する 2つの境界部 分に、 前記所定方向に伸張させた複数本の弾性部材をそれぞれ配置し、 前記不織布の 幅方向の両側縁をそれぞれ内方に折り返して前記弾性部材を挟んで接着し、  A plurality of elastic members extended in the predetermined direction are respectively disposed at two boundary portions in the width direction of the nonwoven fabric and the liquid-impermeable sheet, and both side edges of the nonwoven fabric in the width direction are arranged. Each folded inward and sandwiched between the elastic members,
つの前記境界部分よりも内側において、 前記所定方向に並ぶ複数の前記吸収体の 間を左右から交互に通過する連続した力ットラインで切断し、  Inside the two boundary portions, cut with a continuous force line that passes alternately between the plurality of absorbers arranged in the predetermined direction from the left and right,
切断された右部分と左部分の一方を裏返してカツ トラインが一致するように前記所 定方向にずらして他方の上に重ね合わせ、 カツ 卜ラインに沿って前記所定方向につい て連続的にシールし、  Turn one side of the cut right part and left part upside down, shift it in the predetermined direction so that the cut line matches, and superimpose it on the other, and continuously seal it in the predetermined direction along the cut line. ,
前記吸収体と前記境界領域の間であって前記弾性部材のない位置に、 前記所定方向 に沿ってレツグホールを貫通して形成し、  Forming a leg hole through the predetermined direction at a position between the absorber and the boundary region and without the elastic member,
前記所定方向と直交する方向に沿って前記吸収体と前記吸収体の間でシール力ッ ト することを特徴とする吸収体製品の製造方法。  A manufacturing method of an absorbent product, wherein a sealing force is applied between the absorber and the absorber along a direction orthogonal to the predetermined direction.
2 0 . 所定方向に伸張させた複数本の弾性部材を前記所定方向に連続する帯状の不 織布で挟んで接着することにより胴体部を製造する工程と、  A step of manufacturing a body part by sandwiching and adhering a plurality of elastic members stretched in a predetermined direction between strip-shaped nonwoven fabrics continuous in the predetermined direction;
所定方向に連続する帯状の不織布の幅方向の中央に、 前記所定方向に連続する帯状 で前記不織布よりも幅の小さい液不通過性シートを重ね、 前記液不通過性シートの幅 方向の中央に、 前記液不通過性シー卜よりも幅の小さい複数の吸収体を前記所定方向 について適宜間隔で重ねて配置し、 前記液不通過性シートの前記幅方向に関する両側 縁に、 前記所定方向に伸張させた複数本の弾性部材をそれぞれ配置し、 前記不織布の 幅方向の両側縁をそれぞれ内方に折り返して前記弾性部材を挟んで接着することによ り液逆流防止用の伸縮帯を有する伸縮帯付き袋部を製造する工程とを有し、 At the center of the width direction of the strip-shaped nonwoven fabric continuous in a predetermined direction, a liquid-impermeable sheet having a width continuous in the predetermined direction and having a width smaller than that of the nonwoven fabric is stacked, and the width of the liquid-impermeable sheet In the center of the direction, a plurality of absorbent bodies having a width smaller than that of the liquid impermeable sheet are disposed at appropriate intervals in the predetermined direction, and on both side edges of the liquid impermeable sheet in the width direction, A plurality of elastic members that are stretched in a predetermined direction are arranged, respectively, and both side edges in the width direction of the non-woven fabric are folded inward, and the elastic members are sandwiched and bonded to each other so as to prevent liquid backflow. Having a step of manufacturing a bag portion with an elastic band,
さらに、 幅方向に間隔をおいて 2つの前記胴体部を前記所定方向に沿って配置する とともに、 1つの前記胴体部の間に前記所定方向に沿つ,て前記伸縮帯付き袋部を載置 し、 前記胴体部と前記伸縮帯付き袋部の重ね代において、 前記所定方向に関する前記 吸収体の一端部の両側縁から隣接する前記吸収体との間の領域に至る前記所定方向に 沿った第 1シール部と、 前記領域において前記第 1シール部に連続して前記伸縮帯付 き袋部の伸縮帯に至る第 2シール部と、 前記伸縮帯における前記第 2シール部に連続 して前記伸縮帯に沿つて隣接する前記吸収体の中途部まで連続する第 3シール部とを 屈曲して連続して形成することにより、 前記胴体部と前記伸縮帯付き袋部の間に着用 者の脚が揷通 るレツグホールを形成するとともに、 前記伸縮帯付き袋部が着用者の 前方よりも後方において広く開口するように構成し、  Further, the two body parts are arranged along the predetermined direction with a gap in the width direction, and the bag part with the stretchable band is placed between the one body part along the predetermined direction. Then, in the overlap margin of the body portion and the bag portion with the stretchable band, the first portion along the predetermined direction from the both side edges of the one end portion of the absorber with respect to the predetermined direction to the region between the adjacent absorbers. A first seal portion; a second seal portion that extends from the first seal portion in the region to the stretch band of the bag portion with the stretch band; and the stretchable stretch continuously from the second seal portion in the stretch band. By bending and continuously forming a third seal part that continues to the middle part of the absorber adjacent to the belt, the leg of the wearer is placed between the body part and the bag part with the elastic band. Form a leghole that passes through, and expand and contract The sack with belt is configured to open wider at the back than the front of the wearer,
前記吸収体の前記幅方向の中央を通り前記所定方向に平行な中心線に沿って、 前記 吸収体が 2つ折りになるとともに前記胴体部の前記幅方向の両側縁が重なるように全 体を折り返し、  Fold the whole body so that the absorbent body is folded in two and the both side edges of the body portion in the width direction overlap along a center line that passes through the center of the absorbent body in the width direction and is parallel to the predetermined direction. ,
前記所定方向と直交する方向に沿って前記吸収体と前記吸収体の間で前記第 2シー ル部を通過してシールカッ トすることを特徴とする吸収体製品の製造方法。  A method for producing an absorbent product, characterized in that a seal cut is made between the absorbent body and the absorbent body through the second seal portion along a direction orthogonal to the predetermined direction.
PCT/JP2007/066220 2007-08-15 2007-08-15 Absorbent product and process for producing the same WO2009022435A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0859687A (en) * 1994-08-26 1996-03-05 F Hoffmann La Roche Ag Production of n4-acyl-5'-deoxy-5-fluoro-cytidine derivative
JP2002242001A (en) * 2001-02-15 2002-08-28 Uni Charm Corp Disposable undergarment
JP2003339770A (en) * 2002-05-22 2003-12-02 Uni Charm Corp Shorts type diaper
JP2004223137A (en) * 2003-01-27 2004-08-12 Livedo Corporation Disposable diaper of pants type

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0859687A (en) * 1994-08-26 1996-03-05 F Hoffmann La Roche Ag Production of n4-acyl-5'-deoxy-5-fluoro-cytidine derivative
JP2002242001A (en) * 2001-02-15 2002-08-28 Uni Charm Corp Disposable undergarment
JP2003339770A (en) * 2002-05-22 2003-12-02 Uni Charm Corp Shorts type diaper
JP2004223137A (en) * 2003-01-27 2004-08-12 Livedo Corporation Disposable diaper of pants type

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