WO2008141486A1 - An aseptic filling packaging machine - Google Patents

An aseptic filling packaging machine Download PDF

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Publication number
WO2008141486A1
WO2008141486A1 PCT/CN2007/002057 CN2007002057W WO2008141486A1 WO 2008141486 A1 WO2008141486 A1 WO 2008141486A1 CN 2007002057 W CN2007002057 W CN 2007002057W WO 2008141486 A1 WO2008141486 A1 WO 2008141486A1
Authority
WO
WIPO (PCT)
Prior art keywords
station device
packaging machine
aseptic filling
machine according
cam
Prior art date
Application number
PCT/CN2007/002057
Other languages
French (fr)
Chinese (zh)
Inventor
Zhaobiao Peng
Chuanyao Su
Jianhui Wang
Jianguo Wu
Original Assignee
Skylong Packaging Machinery Building (Shanghai) Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Skylong Packaging Machinery Building (Shanghai) Co., Ltd filed Critical Skylong Packaging Machinery Building (Shanghai) Co., Ltd
Publication of WO2008141486A1 publication Critical patent/WO2008141486A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/025Packaging in aseptic tunnels

Definitions

  • the invention relates to an automatic processing device for a beverage packaging box, in particular to an aseptic filling and packaging machine.
  • An existing packaging and filling machine has a packaging box material installed thereon, and the material is subjected to pre-folding, sealing, molding, multi-station sterilization, sterilization, and quantitative filling of the top or bottom. Finally, the bottom or top of the other end is preformed, sealed, shaped, folded, and sealed to form a brick package.
  • a large number of pneumatic components and electrical components are used in the domestic and foreign technologies, and the split manufacturing is adopted, the equipment is large, and the floor space is large. Since a large number of pneumatic and electrical components are unreliable, it is difficult to ensure the long-term continuous operation of the machine.
  • An aseptic filling and packaging machine comprising a bottom setting station device, a high frequency sealing station device, a bottom preforming station device, a first hot air welding station device, a filling station device, and a bottom pre-folding station Device, hot air sterilization station device, ultraviolet sterilization station device, hydrogen peroxide sterilization device, press pack station device, top setting station device, top high frequency sealing station device, top preforming station device, second hot air welding station Device, top pre-folding station device, pull bag and insert station device, top forming mandrel device, aseptic bin, pre-angle and angle hot air device, angle forming device, water cooling device, finished table, cam transmission, power
  • the transmission, the top guide positioning plate, the bottom guide plate and the angle forming guide hot air pipe are characterized by:
  • All the above devices are installed in the upper and lower positions of one or more circulating chain conveyors;
  • the upper position is arranged from right to left to install the pull bag and insert station device, the top forming mandrel device, the aseptic bin, the bottom setting station device, the high frequency sealing station device, the pre-folding angle and the angle hot air device, Angle forming device, water cooling device;
  • the bottom pre-forming station device, the first hot air welding station device, the filling station device, the bottom pre-folding station device, the hot air sterilization station device, the ultraviolet sterilization station device, and the hydrogen peroxide water are sequentially installed in the aseptic chamber.
  • the bottom position is arranged from the left to the right in the lower position corresponding to the top molding mandrel device, and the top fixing station device, the top high frequency sealing station device, the top preforming station device, and the second hot air welding device are arranged in order from left to right.
  • the position device and the top pre-folding station device are equipped with a cam transmission device below the position corresponding to the corner forming device, the bottom molding station device, the high-frequency sealing welding station device, and the bottom preforming station device, and correspondingly set on the top
  • the device, the top high-frequency sealing station device, and the top pre-forming station device are also equipped with a cam transmission device. In the upper position, a cam transmission device is mounted on the upper part of the pull bag and the inserting station device and the top forming mandrel device.
  • the claw is in the shape of a cymbal, and one or more holes are respectively disposed on the upper and lower end faces, and the tongue plate is extended outwardly on the side surface thereof.
  • the tongue plate is provided with a hollow slot at the joint with the side surface.
  • the pull bag and the insertion station device comprise:
  • One or more gears that mesh with the rack are One or more gears that mesh with the rack;
  • the pendulum rods are respectively disposed at the other end of the rotating shaft.
  • the reciprocating device is a cam.
  • the swing rod is further provided with a suction cup.
  • the pre-formed cutter head comprises a cutter head and a shank connected to the cutter head, wherein the cutter head is polygonal, flat, and two oblique sides connected to the bottom edge thereof respectively form the bottom edge 30° — 70° angle.
  • the outer edge of the polygon is thinner than the inner edge.
  • the handle is a cylinder, and the upper end is provided with a thread.
  • the cylindrical body r has a value ranging from 2 to 8 mm.
  • the inner core mold mechanism comprises:
  • An inner core casing composed of two halves, a hole is arranged at an upper end thereof;
  • One or more outer small connecting plates movably connecting the sliding sleeve to the inner walls of the two halves of the inner core casing
  • One or more internal small connecting plates disposed inside the inner core casing, which movably move the sliding bar
  • One or more stops that snap the sleeve are provided.
  • the inner small connecting plate connected in a V shape and the outer small connecting plate connected in a meandering shape are disposed on both sides of the inner core mold mechanism.
  • the top end of the outer small connecting plate is movably connected to the outer wall of the sliding sleeve, and the other ends are respectively movably connected to the inner walls of the two halves of the core mold outer casing; the top end of the inner small connecting plate is movably connected with the moving sliding rod, and the other ends are respectively connected with The inner walls of the two halves of the mandrel housing are movably connected.
  • a moving spring is arranged on the moving sliding bar between the inner small connecting plate and the sliding sleeve.
  • the inner small connecting plate and the outer small connecting plate are disposed on opposite sides of the inner core mold mechanism. Wherein, the number of the inner small connecting plates is eight.
  • the number of the outer small connecting plates is four.
  • sealing welding head is fixed on the file holder, and the method comprises:
  • One end is connected to the unfixed end of the forming link, and the other end is rotatably fixed to the swing arm on the file frame.
  • the two forming links are connected by a reciprocating rod.
  • the two forming links are connected together by bearings.
  • the forming link and the welding tool holder are connected by a hinge.
  • the swing arm is connected to the welding tool holder by a hinge.
  • the welding tool holder is fixed on another bracket.
  • the corner forming device comprises:
  • a bottom corner forming connecting plate fixedly connected to the upper end of the corner forming connecting rod and two angle forming ejectors mounted thereon; an angle forming sliding rail fixed on the corner forming connecting rod with a downwardly inclined inclined surface;
  • the top corner forming ejector is moved on the inclined surface, and the top corner forming ejector is provided with a spring.
  • the angle forming connecting rod is connected to the transmission mechanism through an angle forming top plate.
  • the upper end of the corner forming link is fixedly connected by a bottom corner forming and the bottom corner forming ejector is disposed on the bottom corner forming connecting plate.
  • the corner forming top plate is connected to the transmission mechanism through a cam guide rod.
  • the top corner forming ejector is fixedly connected to the main body through a folding apex seat.
  • the slope is at an angle of 50-200 with the vertical line.
  • the angle is 1 0 0.
  • the aseptic filling device comprises a filling wide, a feeding potter and a material tank, characterized in that it further comprises a liquid level gauge, the liquid level gauge comprising:
  • Two magnetic switches disposed outside the thin-walled tube are connected to the shut-off valve of the feed tank through signal lines.
  • the filling valve body of the filling valve is provided with a septum inside.
  • the filling valve is internally provided with a screen and a rubber pad.
  • the liquid level meter is provided with a liquid discharge port at the lower end, an exhaust port at the upper end, and a cylinder cover at the top.
  • the slide bar is connected to the magnetic ring by a bolt.
  • the hydrogen peroxide and aseptic air device comprises a tamper filter and an ultraviolet lamp
  • the frame is provided with: a sterile bellows mounted on the frame and internally provided with the filter and the ultraviolet lamp;
  • the aseptic hot air tunnel connected to the air separator is provided with one or more heat air guns, and the end of the aseptic air tunnel is further provided with an ultraviolet lamp, a hydrogen peroxide nozzle and a gas control valve, and the hydrogen peroxide nozzle and the gas
  • the control valve is connected to the modified hydrogen peroxide tank.
  • the intermediate air filter box with the intermediate filter is disposed between the aseptic air box and the high pressure fan.
  • the end of the heat gun is respectively provided with a nozzle and/or a temperature sensor.
  • the high pressure fan is connected to a fan.
  • the high efficiency filter and/or the intermediate filter is provided with filter paper having a paper hole diameter of less than 0.1 ⁇ m;
  • the hydrogen peroxide tank is a pressure vessel, and a pressure switch is installed on the output pipeline.
  • the cam mechanism comprises more than one cam fixed on a transmission shaft connected to the output shaft of the worm gear reducer driven by the motor, the cam is a chamfer cam, a bottom forming cam, an aseptic filling cam, a top forming cam, a core Die cam or pull bag cam.
  • cam components are in groups, each group is mounted on a different drive shaft, and each transmission shaft is transmitted between The moving parts are connected.
  • the angled cam and the bottom forming cam are a group; the top forming cam is a group; the aseptic filling cam, the core mold cam and the pull bag cam are a group.
  • the transmission member is a bevel gear and/or a worm gear.
  • the cam is fixed to the transmission shaft by a camshaft key.
  • the output shaft of the worm wheel reducer driven by the motor is a bidirectional output shaft.
  • the cam is provided with a curved groove and a curved outer contour which are smoothly connected by different arc segments.
  • each device station also includes a chain conveyor belt disposed on both sides of each device station.
  • the chain conveyor belt is provided in groups of four, and is arranged in two layers, each of which is provided with two conveyor belts, and two conveyor belt positions in the vertical direction correspond to each other.
  • An aseptic filling device which uses a circulating chain conveyor belt and a cam group mechanism for installing various curved grooves according to the process, so that the beverage packaging and filling are completed continuously and automatically on the fully automatic production line, through the hairpin
  • Each part of the action complete the pre-folding, sealing, molding of the packaging material, and then multi-station disinfection, sterilization, timed filling, and finally the other end (bottom or top) preforming, sealing, shaping, folding
  • a brick-type packaging box due to strict sterilization, the milk or beverage contained in the box can be kept fresh for a long time, and the production line can produce about 7,000 boxes per hour, which greatly improves productivity. At the same time, the cost is low and the maintenance cost is low.
  • Figure 1 is a schematic view showing the structure of a preferred embodiment of the present invention.
  • Figure 2 is a schematic view showing the structure of the chain conveyor of Figure 1.
  • Figure 3 is a schematic view of the structure of a chain conveyor jaw.
  • Fig. 4 is a schematic view showing the structure of the pull bag and the inserting mechanism
  • Fig. 4' is a plan view of Fig. 4.
  • Figure 5 is a schematic view of the structure of the preformed cutter head.
  • Fig. 6 is a schematic view showing the structure of a contractible expandable inner core mold mechanism
  • Fig. 6' is a side view of Fig. 6.
  • Figure 7 is a schematic view showing the structure of the hinge-cut sealing welding head device.
  • Figure 8 is a schematic view showing the structure of the corner forming device.
  • Figures 9a and 9b are schematic views of the structure of a high-precision aseptic filling device
  • Figure 9c is a structural view of the filling valve
  • Figure 9d is a structural view of the level gauge.
  • Fig. 10a is a schematic view showing the structure of a hydrogen peroxide sterilization and a sterile air device
  • Fig. 10b is a plan view of Fig. 10a.
  • Figure 11 is a schematic view showing the structure of a cam mechanism.
  • the aseptic filling and packaging machine shown in FIG. 1 comprises: a bottom setting station device 1, a high frequency sealing station device 2, a bottom preforming station device 3, a first hot air splicing station device 4, and irrigation Loading station device 5, bottom pre-folding station device 6, hot air sterilization station device 7, ultraviolet sterilization station device 8, hydrogen peroxide sterilization device 9, press station device 10, top setting station device 11, top high frequency seal Welder station device 12, top preforming station device 13, second hot air splicing station device 14, top pre-folding station device 15, pull and insert station device 16, plug shaft 16', top forming mandrel Device 17, aseptic chamber 18, pre-angled and angular hot air device 19, angle forming device 20, water cooling device 21, finished table 22, cam transmission 23, power transmission 24, top guide positioning plate 25, bottom guide plate 26 The angle forming guides the hot air pipe 27.
  • FIG. 1 shows a conveyor chain or a unit, which is double-layered, consisting of four circular chains, each with two chain conveyors, and the vertical two sets of conveyor belts allow the package to pass, and The bottom and top ends of the package are supported by upper and lower conveyor belts.
  • One or more such units may be provided on one machine depending on the production requirements and structural dimensions.
  • a cam transmission device 23 is mounted below the corresponding position of the bottom preforming station device 3, and a cam is also mounted under the top forming device 11, the top high-frequency sealing station device 12, and the top preforming station device 13 correspondingly.
  • a cam gear is also mounted on the upper portion of the pull bag and the insertion station device 16 and the top molding core device 17 in the upper position.
  • the bottom pre-forming station device 3, the first hot air welding station device 4, the filling station device 5, the bottom pre-folding station device 6, the hot air sterilization station device 7, the ultraviolet sterilizer are sequentially installed in the aseptic chamber 18.
  • FIG. 2 is a schematic structural view of a chain conveyor belt in the present invention.
  • the figure shows a case where two chain conveyor belts are arranged in parallel to form one conveying passage unit, and several such passages may be juxtaposed according to production requirements, and the above process is matched.
  • the claws shown in FIG. 3 are generally in the shape of a cymbal, and two holes 29 are respectively disposed on the upper and lower end faces, and the tongue plate 30 is perpendicularly connected to the side surface of the claw, and the tongue plate 30 is disposed on the tongue plate 30. Two holes.
  • the tongue plate 30 is joined to the side of the beak portion by a hollow slot 31, which allows the tongue 30 to be integrally formed with the beak portion.
  • the two conveyor chains are arranged adjacent to each other and continuously rotate, and the conveyor chain passes through the holes 29 of the claws to fix the claws on the conveyor chain, so that when the conveyor chain runs until the inner sides of the two chains are parallel to each other, each conveyance
  • the tongue 30 of the adjacent two jaws on the chain and the two tongues 30 corresponding to the other conveyor chain form a rectangular space which is co-operating with the (non-moving) pallet disposed under the entire device.
  • the box allows the box to rest on the jaws without deformation or softening during filling.
  • the device is a mechanism for pulling and inserting a bag, and includes a gear 32, a cam 33, a rack 34, a cam 35, a frame 36, a rotating shaft 37, a swing lever 38, and a suction cup 39 with a package 40 that is finally unfolded.
  • the cam 33 is drivingly coupled to the rack 34. Both sides of the rack 34 are meshed with the gear 32.
  • a plurality of gears 32 are distributed on both sides of the rack 34 (two are shown), and the gear 32 is rotated again.
  • the shaft 37 is fixedly coupled, and the gear 32, the cam 33, the rack 34, and the rotating shaft 37 are mounted in the frame 36.
  • a swinging rod 38 is mounted on the lower end of the rotating shaft 37, and a vacuum chuck 39 is mounted on the end of the swinging rod 38.
  • the vacuum chuck 39 sucks the packaging box 40 to be deployed to the inserting position to complete the drawing process; the inserting process is performed by the cam 35 and several
  • the vertical axis drive connection is formed by the vertical axis moving up and down.
  • FIG. 5 and 5' are schematic views of the structure of the preforming cutter head, which are mounted on the first position of the top forming mandrel 17 and the pre-folding station 15, which includes the shank 41 and the cutter head 42, and the two are fastened.
  • the shape of the cutter head 42 is a flat body, the bottom of which is a flat bottom, and the bevel is connected to the sides of the flat bottom, and the vertical section is connected to the inclined surface, and the joint with the shank 41 is also a sloped surface, and the envelope is in a shape of a mouth.
  • the shank 41 is formed into a cylindrical body, and the upper end is provided with a thread for fastening.
  • the inclined surface on both sides of the flat head of the cutter head 42 intersects with the horizontal plane to form an angle of ⁇ 30° - 70°, and the inclined section of the vertical section of the cutter head 42 and the shank 41 is connected. Intersecting with the horizontal plane at an angle of 30 degrees.
  • the size of the mouth shape can be customized according to the actual size of the box.
  • the preforming of the package mainly depends on the angled shape of the lower portion of the cutter head 42. When the cutter head 42 reaches a certain depth in the mouth of the package box, the box mouth is forced to be deformed into a flat shape, thereby well solving the pre-package of the package. Molding problems, preparing for the subsequent sealing process.
  • Figure 6 is a schematic view of a collapsible expandable inner core mold mechanism.
  • Figure 6' is a side view of Figure 6. It includes: a moving slider 43, a spring 44, a sliding sleeve 45, a small connecting plate 46, and a core mold casing 47.
  • the small connecting plates 46 are distributed in three layers on the central axis, and the two uppermost connecting plates 46 are connected in a meander shape.
  • the top end of the small connecting plate 46 is movably connected to the sliding sleeve 45, and the other ends are movably connected to the core mold housing 47.
  • the two small connecting plates located at the middle and the lower part of the sliding bar 43 are connected in a V shape, the lower end of the sliding rod 43 is slidably connected with the moving sliding bar 43, and the other ends are movably connected with the mandrel housing 47, and the sliding sleeve 45 and the moving
  • the slide bar 43 is slidably fitted, and a spring 44 is fitted on the slide bar 43 between the middle small connecting plate 46 and the sliding sleeve 45.
  • the core mold case 47 is two pieces, and one piece has a shape of [shape, another shape is].
  • the small connecting plate 46 spreads the two core mold shells 47, thereby forming the outer covering material into a brick shape; when the sliding rod 43 is pushed down, the small connecting board 46 shrinks, the two core mold shells 47 are closed to remove or nest the package material.
  • FIG. 7 is a schematic view of the structure of the hinge-cut sealing welding head device, which is installed at the top preforming station 13, the top high-frequency sealing station 12, the top setting station 11 and the subsequent bottom preforming station 3, high
  • the six positions of the frequency sealing welding station 2 and the bottom fixing station include: a reciprocating rod 48, a bearing 49, a welding bracket 50, a hinge 51, a swing arm, 52, a hinge 53, a ⁇ welding knife 54, and a cooling knife Head 55, forming link 56.
  • the device is installed in six stations such as high-frequency welding station 2 and top high-frequency sealing 12 .
  • the forming link 56 is mounted with a hinge 53 on the extended end of the bracket 50.
  • the hinge 53 has a connecting rod connected to the hinge 51 on the bracket 50.
  • the other end of the forming link 56 is connected to the bearing 49, and the bearing 49 is mounted on the reciprocating rod.
  • a swing arm 52 is mounted on the top end of the forming link 56.
  • the upper part of the swing arm 52' is mounted with a high-frequency welding blade 54 and a cooling cutter head 55 at the top of the sealing package, which is specially used for sealing the top corner and the folding edge of the packaging box. .
  • the high-frequency welding blade 54 and the cooling cutter head 55 are mounted on the lower portion of the swing arm 52, and the bracket 50 is a small bracket mounted on the large bracket.
  • the device is automatically sealed by cam control on the molding equipment, and clamps both sides of the folded edge of the package like a pliers to make the seal of the package 100%.
  • FIG. 8 is a schematic structural view of the corner forming device 20, which includes: an angle forming slide 57, an angle forming link 58, a bottom corner forming plate 59, an angle forming ejector 60, a top corner forming ejector 61, a spring 62, and a chamfer
  • the ejector pin 63 forms a top plate 64 and a cam guide 65.
  • the corner forming mechanism is a guide extrusion type, and the whole mechanism is a frame type.
  • An angle forming top plate 60 is laterally mounted at a lower end of the frame.
  • the middle portion of the corner forming top plate 60 is fixedly connected with the cam guide rod 65, and the angle forming top plate 60 is fixedly connected.
  • An angle forming connecting rod 58 is mounted on each end of the corner forming link 58
  • a bottom corner forming connecting plate 59 is laterally mounted on the upper end of the corner forming connecting rod 58
  • two corner forming ejector pins 60 are mounted in the middle of the bottom corner forming connecting plate 59 ;
  • Each of the upper corners is provided with an angle forming slide rail 57.
  • the angle forming slide rail 57 is provided with a sloped surface inclined to the middle, and the angled top pole seat 63 is mounted with two top corner forming tops respectively which are respectively matched with the inclined surface of the angle forming slide rail 57.
  • the rod 61, the top corner forming ejector 61 is provided with a spring 62, and the top corner forming ejector 61 is in rolling engagement with the inclined surface of the corner forming sliding rail 57.
  • the roller is mounted thereon, and the inclined surface of the corner forming sliding rail 57 is perpendicular to the vertical line.
  • the box is filled with brick milk or beverage
  • the top corners of the box are welded to the sides of the box, and the bottom corners are welded to the bottom surface.
  • the corresponding parts of the four corners have been blown by the hot air in the previous process to prepare the pressure welding of the station.
  • the connecting rod 58 is moved downward by the angle forming top plate 64, and the bottom corner forming ejector 60 on the bottom corner forming connecting plate 59 presses the packing box 66.
  • the bottom corner is folded, and at the same time, the top corner forming ejector 61 is pushed out in the middle due to the action of the inclined surface on the corner forming slide 57, thereby pressing the top corner of the package 66 to both sides of the package 66 through the mechanism.
  • the four angled pressure-welded stickers of the package 66 are formed on the casing. The mechanism is pressed from the left and right and the top three directions to complete the pressure welding work on the top corner and the bottom corner of the package, which has high automation, high work efficiency and low cost.
  • Figure 9a, b shows a schematic view of the structure of a high-precision aseptic filling device provided on the filling station device 5. It includes: filling valve 67, silicone hose 68, flow meter 69, discharge valve 70, feed valve 71, shut-off valve 72, material valve 73, spray valve 74, level gauge 75, stainless steel tubing 76.
  • a level gauge 75 is mounted on the material tank 73, and the level gauge 75 is inserted into the material tank 73.
  • the filling valve 67 is composed of a filling head 6701, a screen 6702, a rubber mat 6703, and a sealant.
  • the ring 6704, the apron bracket 6705, the valve body 6706, the spacer 6707, the valve cover 6708, the valve stem 6709, the cylinder 6710 are composed; the filling head 6701 is installed with the screen 6702, the filling head 6701 and the valve body 6706 are installed at the joint There is a rubber pad 6703; the valve cover 6708 is fastened and sealingly connected with the valve body 6706, the valve stem 6709 is movably engaged with the valve cover 6708 and protrudes into the valve body 6706; inside, a gap is installed between the valve cover 6708 and the valve body 6706.
  • the pad 6707 valve stem 6709 also passes through the center of the spacer 6707 and:: The pressure block 6711 and the nut 6712 are tightly coupled, the valve stem 6709 is slidably engaged with the cylinder 6710; and the inlet port 6714 is disposed on the side wall of the valve body 6706.
  • the liquid level gauge 75 includes an exhaust port 7501, a screw hole 7502, a liquid discharge port, a 7503, a magnetic switch 7504, a magnetic ring 7505, a nut 7506, a cylinder 7507, a slide bar 7508, a float 7509, and a cylinder.
  • the cover 7510, the signal line 7511, the measuring rod comprises a pontoon and a valve stem
  • the sliding rod 7508 is mounted in the cylinder body 7507 and is slidingly fitted
  • the upper end of the sliding rod 7508 is provided with a magnetic ring 7505
  • the nut 7506 is screwed to the upper end of the sliding rod 7508,
  • the magnetic ring 7505 is slidably fitted up and down in the passage in the cylinder 7507, and correspondingly, a magnetic switch 7504 is mounted on the upper and lower sides of the passage, the magnetic switch 7504 is electrically connected to the signal line 7511, and the slide bar 7508 is connected to the pontoon 7509.
  • the screen 6702 and the filling valve 67 are made of stainless steel.
  • the liquid level gauge 75 is provided with a liquid discharge port 7503 at the lower end portion of the inner cavity of the cylinder block 7507, an exhaust port 7501 at the upper end portion, and a cylinder cover 7510 at the top of the cylinder block 7507.
  • the innovation of the device is to improve the filling valve, and install a self-setting liquid level gauge for the material tank, so that the screen is installed to filter, and the other is anti-drip function;
  • the septum in the valve separates the object chamber from the outside to prevent the invasion of external bacteria.
  • the whole is made of stainless steel, which greatly improves the reliability of aseptic production.
  • the liquid level gauge is installed to overcome the influence of the foam material and greatly improve the metering. Accuracy also guarantees the quality of the filling.
  • FIG 10 is a schematic view of the structure of a hydrogen peroxide sterilization and aseptic wind device, which occupies five stations and a hydrogen peroxide sterilization station. 9, UV sterilization station 8, hot air sterilization station 7.
  • the utility model comprises an ultraviolet lamp 77, a high efficiency filter 78, a sterile bellows 79, an intermediate filter 80, an intermediate filter box 81, a duct 82, a splitter duct 83, a high pressure fan 84, a fan 85, a wind deflector 86,
  • Figure 10' is a top view of Figure 10.
  • Hydrogen peroxide sterilization and aseptic air device in the upper layer of the frame 94, a sterile bellows 79, an intermediate filter box 81, a fan group 85 and a distributor duct 83 are installed in sequence, and the sterile bellows 79 is equipped with an ultraviolet lamp 77, which is highly efficient.
  • the intermediate filter box 81 is in communication with the aseptic bellows 79, and is in communication with the air duct 82.
  • the air duct 82 is connected to the high pressure fan of the fan group 85, and the splitter duct 83 is connected to the outlet of the pressure fan.
  • the splitter duct 83 is connected to the sterile hot air tunnel 93 in the middle layer of the rack; in the layer of the sterile hot air tunnel 93 in the rack 94, the upper end is equipped with a splitter 86, and a plurality of hot air are installed on the splitter 86.
  • the gun 87, the hot air gun 87-shaped arrangement, the end of the hot air gun 87 is equipped with a nozzle and a temperature sensor 88; at the end of the sterile hot air tunnel 93, an ultraviolet lamp 89 and a hydrogen peroxide nozzle and a gas control valve 90, a hydrogen peroxide nozzle and a gas control valve 90 are sequentially installed. It is connected to the hydrogen peroxide tank 92.
  • the filter paper is installed in the filter, and the paper hole diameter is smaller than ⁇ . ⁇ ; the intermediate filter box 81 is installed with an intermediate filter 80, and the filter 80 is also equipped with filter paper and paper.
  • the pore diameter is smaller than ⁇ . ⁇ ; the hydrogen peroxide tank 92 is a pressure vessel, and a pressure switch 91 is mounted on the output pipe.
  • FIG. 11 is a schematic structural view of a cam mechanism in a cam gear, comprising: a chamfer cam 95, a bottom forming cam 96, a bottom forming cam 97, an aseptic filling cam 98, an aseptic filling cam 99, a top forming cam 100, Top forming cam 101, core mold cam 102, core mold cam 103, pull bag cam 104, cam shaft 105, drive shaft 106, cam shaft 107, electric motor 108, bevel gear 109, spiral bevel gear 110, frame 111 (this The figure also includes a sprocket bearing 112 and a sprocket 113).
  • Each of the cams is fixed to the camshaft by a different transmission member to be connected to the motor, and the entire cam mechanism is mounted on the frame 1121.
  • the cam sets are arranged on the frame 111 according to the beverage packaging forming process, and the cams are all provided with curved grooves or outer contours, and the curved grooves or outer rounds are smoothly connected by different arc segments defined by the operations of the forming processes.
  • the cam group and the camshaft key are connected and divided into several groups; the bidirectional output shaft of the deceleration product driven by the motor is arranged as a plurality of left and right groups of cams, and the transmission member is connected with the transmission shaft, and both ends of the transmission shaft A geared connection is installed, and a plurality of sets of cams are also mounted on the shaft of the corresponding drive, and these cams are also keyed and coupled to the drive shaft.
  • the input of the packaging material, the pull bag and the inserting mechanism 16 is the input mechanism of the material of the packaging box, and the structure and working principle thereof are shown in Fig. 4.
  • the stacked materials which have been folded and pasted with the longitudinal sealing strip are placed in the carton.
  • 33 is a special cam for the pull bag, which rotates once a week with the rack 34, and the rack 34 is meshed with the two gears 32, when the teeth
  • the gear 32 is rotated once, so that the two vertical shafts 37, which are sleeved at one end and the center of the tooth, are also rotated once. Since the other end of the gear shaft 37 is connected to the swing lever 38, the swing lever 38 is also followed. Put it once.
  • One end of the swinging rod 38 is provided with a vacuum suction cup 39 for absorbing the packaging material, and the swinging rod is placed once, and a packing material is sucked, and the swinging rod further sucks the packaging material on the station of the inserting package.
  • the core mold cam moves the vertical shaft 16' in Fig. 1 up and down through the joint plate, and inserts the packaging material into the conveying claw when it is downward.
  • the top of the package is formed. When the package is inserted into the claw, it is a brick tube with two ends. According to the printing direction and process requirements, the machine processes the top of the package downward.
  • the top of the package is formed through the top pre-folding station device 15, the second hot air welding station device 14 (which is blown by hot air from the plastic layer in the inner periphery of the downwardly facing top opening), the top preforming station device 13, The top high frequency sealing station device 12 and the top shaping station device 11.
  • the pre-formed cutter head (see Figure 5) for the top pre-folding station unit 15 is a piece of plated part with a cylindrical handle at the top and a certain angle below. The cam moves the pre-formed cutter head up and down.
  • top forming mandrel device 17 As an inner mold.
  • the structure and principle of the top forming core mold unit 17 are shown in Fig. 6.
  • the mechanism is symmetrically arranged by two dome-shaped mandrel shells which are connected to the centrally located moving slide by means of a small connecting plate which in turn can slide in the sliding sleeve.
  • the sliding sleeve continues to move down due to the cam action, and the small connecting plate is opened and pushed.
  • the core mold casing is up to the required cross-sectional dimension.
  • the package box placed outside the core mold can be pre-folded.
  • the slide rod moves up and has the auxiliary function of the spring, and the small connecting plate and the core mold shell are gathered toward the middle, with the sliding rod Then rise to a certain position, the core mold has completely disengaged the packaging box, ready to enter the next station.
  • the hot air is blown into the second hot air welding station device 14 of the next station.
  • the hot air gun at the working position is moved upward by the cam and inserted into the packaging material box downward.
  • top preforming station device 13 In the top port, hot air is blown at a certain temperature around the inner periphery of the top port, so that the plastic layer inside is melted and then transferred to the top of the top preforming station device 13.
  • the operation of the top preforming station device 13 is firstly the second insert into the packaging box in the top forming mandrel device 17, as the inner mold, and the hinged-seal sealing splicing head device under the packaging box is also in the cam. Under the driving, the two long sides of the packaging box are clamped to make the initial bonding.
  • the structure and action principle of the hinge-type sealing welding head are shown in Fig. 7, and the figure is also upward.
  • the two ends of the connecting rod 56 have a hinge 53 and a rotating bearing 49.
  • the connecting rod 48 pushes the swing arm 52 around the hinge. 51 is rotated counterclockwise (hinge 51 is locked on the file holder 50, can only be rotated) and the other swing arm 52 is moved in the opposite direction clockwise, so that the two swing arms are clamped to each other,
  • the high-frequency welding blade 54 and the cooling cutter head 55 are respectively screwed to the two swing arms 52, so that the two swing arms 52 are clamped and they are also clamped; similarly, when the reciprocating rod 48 moves downward, The two cutter heads 54 and 55 are released.
  • the packaging material box is transferred to the top high-frequency sealing welding station device 12 and the top shaping station device 11, and their operation principle and mechanism and station device are used.
  • Correction page (Article 91) 13 is exactly the same, but the function is different.
  • the station device 12 is equipped with a high-frequency cutter head, and the package material is heated by a high-frequency current, and the top portion is once again sealed to make up the position of the station device 13 if the place is not fixed, and the station device 11 will be welded to the top portion. Re-compacting and cooling, so that the seal is safe.
  • Sterilization system of the package After the top of the package is sealed, the bottom is opened upwards and enters the aseptic chamber to start sterilization of the packaging box.
  • the package is gently pressed to make the top of the seal flat on the guide bottom plate, and then transferred to the station device 9 for hydrogen peroxide spray sterilization, and then enters the station device 8 to be sterilized by ultraviolet rays.
  • the station device occupies three stations, three hot air guns are inserted into the three-order packaging box, and the various positions in the box and the dead angle are sprayed with high-temperature sterile wind. Kill, to ensure the complete elimination of all kinds of bacteria.
  • High temperature sterile air is produced by the on-board hydrogen peroxide sterilization and aseptic air system.
  • the package After the package is sterilized, it is transferred to the bottom pre-folding station device 6, and the front opening of the bottom is pre-folded.
  • the used head is the same as the station device 15, but it is driven by the cam, and the bottom is pre-folded. Transfer to the filling station device 5, two times filling, the advantage of two points is the high filling accuracy, and then reduce the foam.
  • the filling composition of this machine is shown in Figure 9.
  • the package After the package is filled with a certain amount of milk or beverage, it is transferred to the station device 4, where the heat gun is extended under the control of the cam into the mouth of the bottom of the package, and the mouth is left as The periphery of the sealing is blown, that is, transferred to the next station, the bottom preforming station device 3.
  • the bottom preform is carried out by means of a hinged-welded welding head device. Its structure is shown in Figure 7, but only in the opposite direction of movement. It clamps the bottom seal from above and adds a large bracket to the structure. Attach the hinge to the large bracket.
  • Angle forming of the package The package sealed by the top and bottom is transported backwards from the top forming mandrel device 17, and passes through the top guide positioning plate 25 during transport, due to the effect of the bevel on the guide positioning plate 25.
  • the top is gradually flattened. Also, after the bottom setting, the bottom forming station is moved backwards into the bottom of the bottom guide plate 26, and the upwardly facing bottom is also flattened by the action of the inclined surface.
  • the four corner wings are horizontally extended to both sides, and then, due to the inclination of the four corner forming guide tubes 27, the original four horizontally extending angle wings are gradually turned up to a certain angle, and the angle forming guide
  • the tube 26 also includes four additional hot air ducts between the angled wing and the casing, and simultaneously sends a hot air blown plastic layer of the corners and the corresponding points of the casing. Then, the package enters the corner forming station device 20 to complete the angular wing welding and shaping, that is, the top corner wing is welded to both sides of the package, and the bottom corner wing is welded to the bottom surface.
  • the corner forming station device 20 is mainly implemented by the guide extrusion angle forming mechanism of Fig. 8.
  • the mechanism moves downwardly and angularly at the cam guide 65 through the angle forming top plate 64.
  • the angle forming ejector 60 on the bottom corner forming slab 59 presses the corner horn of the bottom portion, and at the same time, due to the action of the upper slanting surface of the corner forming rail 57, the apex angle forming ejector 61 is ejected toward the center, thereby The top corner wing is pressure welded on both sides of the package, and the packaging processing of the package is completed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

An aseptic filling packaging machine is disclosed. This machine bases on the construction of a conventional filling packaging machine, but in this machine, all station equipments are mounted at upper and lower positions of a chain conveyer running circularly. At the upper position, a blank pulling and inserting station equipment (16), a top part forming mold station equipment (17), an aseptic chamber station equipment (18), a bottom part forming station equipment (1), a high frequency sealing station equipment (2), a corner folded beforehand and corner hot gas station equipment (19), a corner forming station equipment (20) and a water cooling station equipment (21) are mounted in sequence. At the lower position corresponding to the top part forming mold station equipment (17), a top part forming station equipment (11), a top part high frequency sealing station equipment (12), a top part forming beforehand station equipment (13), a second hot gas welding station equipment (14), a top part folded beforehand station equipment (15) and a cam drive station equipment (23) are mounted in sequence. At the upper position, the cam drive equipments (23) are also mounted on the upper parts of the blank pulling and inserting station equipment (16) and the top part forming mold station equipment (17). A bottom part forming beforehand station equipment (3), a first hot gas welding station equipment (4), a filling station equipment (5), a bottom part folded beforehand station equipment (6), a hot gas sterilizing station equipment (7), a UV sterilizing station equipment (8), an oxydol sterilizing station equipment (9) and a blank pressing station equipment (10) are mounted in the aseptic chamber station equipment (18). This machine may achieve an automatic and continuous production, and sterilize in multiple stations. The output rate of this machine is about 7000 boxes per hour. The output capacity may be increased significantly.

Description

无菌灌装包装机 技术领域  Aseptic filling and packaging machine
本发明涉及一种饮料包装盒的自动加工装置, 特别涉及到一种无菌灌装包装机。 技术背景 现有的包装盒灌装包装机, 在其机架安装有包装盒材料, 并对该材料进行顶部或底 部的预折、 封合、 成型、 多工位消毒、 杀菌、 定量灌装, 最后再对另一端进行底部或顶 部的预成型、 密封、 定型、 折角、 封合而成为砖型包装盒的装置。 现有国内外技术中使 用了大量的气动元件和电气元件, 并且采用分体制造, 设备多, 占地面积大, 由于大量 的气动与电气元件中质量不可靠, 因此难以保证机器在长期连续运转中正常生产, 使实 际生产效率大大降低, 有时还出现甩包率大的现象, 也使生产成本大幅度提高, 从而使 实际生产率下降; 另外这些设备非常复杂, 维护费用十分昂贵, 配件也非常之贵, 一部 这样的机器年维修费用高达几百万元。 发明内容 本发明的目的是提供一种结构简单生产成本低的饮料包装盒的无菌灌装包装机。. 本发明的目的是通过以下技术方案实现的:  The invention relates to an automatic processing device for a beverage packaging box, in particular to an aseptic filling and packaging machine. BACKGROUND OF THE INVENTION An existing packaging and filling machine has a packaging box material installed thereon, and the material is subjected to pre-folding, sealing, molding, multi-station sterilization, sterilization, and quantitative filling of the top or bottom. Finally, the bottom or top of the other end is preformed, sealed, shaped, folded, and sealed to form a brick package. A large number of pneumatic components and electrical components are used in the domestic and foreign technologies, and the split manufacturing is adopted, the equipment is large, and the floor space is large. Since a large number of pneumatic and electrical components are unreliable, it is difficult to ensure the long-term continuous operation of the machine. In normal production, the actual production efficiency is greatly reduced, and sometimes the phenomenon of large bagging rate occurs, and the production cost is greatly increased, so that the actual productivity is lowered. In addition, these devices are very complicated, the maintenance cost is very expensive, and the accessories are also very Expensive, the annual maintenance cost of a machine like this is several million yuan. SUMMARY OF THE INVENTION It is an object of the present invention to provide an aseptic filling and packaging machine for a beverage package having a simple structure and low production cost. The object of the invention is achieved by the following technical solutions:
一种无菌灌装包装机, 包括底部定型工位装置、 高频封悍工位装置、 底部预成型工 位装置、 第一热风焊接工位装置、 灌装工位装置、 底部预折工位装置、 热风杀菌工位装 置、 紫外线杀菌工位装置、 双氧水杀菌装置、 压包工位装置、 顶部定型工位装置、 顶部 高频封焊工位装置、 顶部预成型工位装置、 第二热风焊接工位装置、 顶部预折工位装置、 拉包与插包工位装置、 顶部成型芯模装置、 无菌仓、 预折角与角热风装置、 角成型装置、 水冷却装置、 成品台、 凸轮传动装置、 动力传动装置、 顶部导向定位板、 底部导向板与 角成型导向热风管, 其特征是:  An aseptic filling and packaging machine, comprising a bottom setting station device, a high frequency sealing station device, a bottom preforming station device, a first hot air welding station device, a filling station device, and a bottom pre-folding station Device, hot air sterilization station device, ultraviolet sterilization station device, hydrogen peroxide sterilization device, press pack station device, top setting station device, top high frequency sealing station device, top preforming station device, second hot air welding station Device, top pre-folding station device, pull bag and insert station device, top forming mandrel device, aseptic bin, pre-angle and angle hot air device, angle forming device, water cooling device, finished table, cam transmission, power The transmission, the top guide positioning plate, the bottom guide plate and the angle forming guide hot air pipe are characterized by:
A、 上述所有装置均安装在一条或一条以上的循环运转的链条传送带上下位置; A. All the above devices are installed in the upper and lower positions of one or more circulating chain conveyors;
B、 上方位置从右至左依次排列安装拉包与插包工位装置、 顶部成型芯模装置、 无 菌仓、 底部定型工位装置、 高频封悍工位装置、 预折角与角热风装置、 角成型装置、 水 冷却装置; B. The upper position is arranged from right to left to install the pull bag and insert station device, the top forming mandrel device, the aseptic bin, the bottom setting station device, the high frequency sealing station device, the pre-folding angle and the angle hot air device, Angle forming device, water cooling device;
C、 无菌仓内依次安装有底部预成型工位装置、 第一热风焊接工位装置、 灌装工位装 置、 底部预折工位装置、 热风杀菌工位装置、 紫外线杀菌工位装置、 双氧水杀菌工位装置、 更正页 (细则第 91条) 压包工位装置; C. The bottom pre-forming station device, the first hot air welding station device, the filling station device, the bottom pre-folding station device, the hot air sterilization station device, the ultraviolet sterilization station device, and the hydrogen peroxide water are sequentially installed in the aseptic chamber. Sterilization station device, correction page (Article 91) Pressing station device;
D、 下方位置与顶部成型芯模装置相对应位置的下面依次从左至右排列安装有顶部 定型工位装置、 顶部高频封悍工位装置、 顶部预成型工位装置、 第二热风焊接工位装置、 顶部预折工位装置, 与角成型装置、 底部定型工位装置、 高频封焊工位装置、 底部预成 型工位装置相对应的位置下方安装有凸轮传动装置, 相应地在顶部定型装置、 顶部高频 封焊工位装置、 顶部预成型工位装置的下面也安装有凸轮传动装置, 上方位置中在拉包 与插包工位装置、 顶部成型芯模装置的上部安装有凸轮传动装置。  D. The bottom position is arranged from the left to the right in the lower position corresponding to the top molding mandrel device, and the top fixing station device, the top high frequency sealing station device, the top preforming station device, and the second hot air welding device are arranged in order from left to right. The position device and the top pre-folding station device are equipped with a cam transmission device below the position corresponding to the corner forming device, the bottom molding station device, the high-frequency sealing welding station device, and the bottom preforming station device, and correspondingly set on the top The device, the top high-frequency sealing station device, and the top pre-forming station device are also equipped with a cam transmission device. In the upper position, a cam transmission device is mounted on the upper part of the pull bag and the inserting station device and the top forming mandrel device.
其中, 该卡爪呈匚型, 上下两端面上分别设置有一个或一个以上的孔, 其侧面上向 外伸展设置有舌板。  Wherein, the claw is in the shape of a cymbal, and one or more holes are respectively disposed on the upper and lower end faces, and the tongue plate is extended outwardly on the side surface thereof.
其中, 该舌板与该侧面地连接处设有一中空槽孔。  Wherein, the tongue plate is provided with a hollow slot at the joint with the side surface.
其中, 该拉包与插包工位装置其包括:  Wherein, the pull bag and the insertion station device comprise:
齿条;  Rack
带动该齿条来回运动的往复装置;  a reciprocating device that drives the rack to move back and forth;
与该齿条相啮合的一个或一个以上的齿轮;  One or more gears that mesh with the rack;
分别与该齿轮相连接的旋转轴;  a rotating shaft respectively connected to the gear;
分别设置在该旋转轴另一端的摆杆。  The pendulum rods are respectively disposed at the other end of the rotating shaft.
其中, 该往复装置为一凸轮。  Wherein, the reciprocating device is a cam.
其中, 该摆杆上还设置有一吸盘。  Wherein, the swing rod is further provided with a suction cup.
其中, 该预成型刀头包括一刀头和一与该刀头相连接的刀柄, 其特征为, 该刀头为 多边形, 呈扁平状并且与其底边相连的两斜边分别与该底边成 30° — 70° 的夹角。  Wherein, the pre-formed cutter head comprises a cutter head and a shank connected to the cutter head, wherein the cutter head is polygonal, flat, and two oblique sides connected to the bottom edge thereof respectively form the bottom edge 30° — 70° angle.
其中, 该多边形的外侧边缘厚度相对内侧边缘较薄。  Wherein, the outer edge of the polygon is thinner than the inner edge.
其中, 该刀柄是圆柱体, 上端设置有螺纹。  Wherein, the handle is a cylinder, and the upper end is provided with a thread.
其中, 所述圆柱体 r的取值范围为 2 -8mm。  Wherein, the cylindrical body r has a value ranging from 2 to 8 mm.
其中, 该内芯模机构包括:  Wherein, the inner core mold mechanism comprises:
一由两个半片组成的内芯外壳, 其上端设置有一孔;  An inner core casing composed of two halves, a hole is arranged at an upper end thereof;
一穿过上述孔的移动滑杆;  a moving slider that passes through the hole;
一套设在该移动滑杆延伸于该内芯外壳外侧部分上的滑套;  a sleeve disposed on the outer portion of the inner core housing of the moving slider;
一个或一个以上的外部小连接板, 其可活动地将该滑套与该内芯外壳的两半片的内 壁连接在一起;  One or more outer small connecting plates movably connecting the sliding sleeve to the inner walls of the two halves of the inner core casing;
一个或一个以上的设置在该内芯外壳内部的内部小连接板, 其可活动地将移动滑杆  One or more internal small connecting plates disposed inside the inner core casing, which movably move the sliding bar
2 2
更正页 (细则第 91条) 与该内芯外壳的两半片的内壁连接在一起; Correction page (Article 91) Connected to the inner walls of the two halves of the inner core casing;
一个或一个以上的挡块, 其对该滑套进行卡设。  One or more stops that snap the sleeve.
其中, 该连结成 V形的内部小连接板与该连接成 Λ形的外部小连接板地设置于该内 芯模机构的两侧。  The inner small connecting plate connected in a V shape and the outer small connecting plate connected in a meandering shape are disposed on both sides of the inner core mold mechanism.
其中, 该外部小连接板顶端与滑套的外壁活动连接, 另两端分别与芯模外壳的两半 片的内壁活动连接; 该内部小连接板顶端与移动滑杆活动连接, 另两端分别与芯模外壳 的两半片的内壁活动连接。  The top end of the outer small connecting plate is movably connected to the outer wall of the sliding sleeve, and the other ends are respectively movably connected to the inner walls of the two halves of the core mold outer casing; the top end of the inner small connecting plate is movably connected with the moving sliding rod, and the other ends are respectively connected with The inner walls of the two halves of the mandrel housing are movably connected.
其中, 在内部小连接板与该滑套之间的移动滑杆上套装有弹簧。  Wherein, a moving spring is arranged on the moving sliding bar between the inner small connecting plate and the sliding sleeve.
其中, 该内部小连接板与该外部小连接板成对地设置于该内芯模机构的两侧。 其中, 该内部小连接板的数量为八。  The inner small connecting plate and the outer small connecting plate are disposed on opposite sides of the inner core mold mechanism. Wherein, the number of the inner small connecting plates is eight.
其中, 该外部小连接板的数量为四。  Wherein, the number of the outer small connecting plates is four.
其中, 该密封焊接刀头, 固定在悍刀支架上, 其包括:  Wherein the sealing welding head is fixed on the file holder, and the method comprises:
两个一端固定连接的成型连杆,  a molded connecting rod fixedly connected at one end,
分别固定在该成型连杆另一端的刀头,  Fixed to the cutter head at the other end of the forming link,
一端与该成型连杆不固定的一端连接, 另一端可转动地固定在悍刀机架上的摆臂。 其中, 该两成型连杆通过一往复杆连接。  One end is connected to the unfixed end of the forming link, and the other end is rotatably fixed to the swing arm on the file frame. Wherein, the two forming links are connected by a reciprocating rod.
其中, 该两成型连杆通过轴承连接在一起。  Wherein, the two forming links are connected together by bearings.
其中, 该成型连杆与该焊刀支架通过铰链连接。  Wherein, the forming link and the welding tool holder are connected by a hinge.
其中, 该摆臂与该焊刀支架通过铰链连接。  Wherein, the swing arm is connected to the welding tool holder by a hinge.
其中, 该焊刀支架固定在另一支架上。  Wherein, the welding tool holder is fixed on another bracket.
其中, 该角成型装置包括:  Wherein, the corner forming device comprises:
两下端分别与传动机构连接的角成型连杆; >  An angle forming link connecting the lower end to the transmission mechanism respectively; >
固定连接该角成型连杆上端的底角成型连板及装在其上的两个角成型顶杆; 固定在该角成型连杆上的具有向下倾斜的斜面的角成型滑轨;  a bottom corner forming connecting plate fixedly connected to the upper end of the corner forming connecting rod and two angle forming ejectors mounted thereon; an angle forming sliding rail fixed on the corner forming connecting rod with a downwardly inclined inclined surface;
在上述斜面上移动的顶角成型顶杆, 顶角成型顶杆上设装有弹簧。  The top corner forming ejector is moved on the inclined surface, and the top corner forming ejector is provided with a spring.
其中, 该角成型连杆通过一角成型顶板与该传动机构连接。  Wherein, the angle forming connecting rod is connected to the transmission mechanism through an angle forming top plate.
其中, 该角成型连杆上端通过一底角成型连扳固定连接, 并且该底角成型顶杆设置 在该底角成型连扳上。  Wherein, the upper end of the corner forming link is fixedly connected by a bottom corner forming and the bottom corner forming ejector is disposed on the bottom corner forming connecting plate.
其中, 该角成型顶板通过凸轮导杆与传动机构相连。  Wherein, the corner forming top plate is connected to the transmission mechanism through a cam guide rod.
其中, 顶角成型顶杆通过一折角顶杆座与主机固定连接。  Wherein, the top corner forming ejector is fixedly connected to the main body through a folding apex seat.
3 3
更正页 (细则第 91条) 其中, 该顶角成型顶杆与斜面相接处的一侧设置有滚轮。 Correction page (Article 91) Wherein, a side of the top corner forming ejector and the inclined surface is provided with a roller.
其中, 该斜面与垂直线成 50-200的夹角。  Wherein, the slope is at an angle of 50-200 with the vertical line.
其中, 该夹角为 1 0 0。  Wherein, the angle is 1 0 0.
其中, 该无菌灌装装置包括灌装阔、 进料陶和物料罐, 其特征为, 其还包括一液位 计, 该液位计包括:  Wherein, the aseptic filling device comprises a filling wide, a feeding potter and a material tank, characterized in that it further comprises a liquid level gauge, the liquid level gauge comprising:
一设置于该物料罐中的浮筒;  a pontoon disposed in the material tank;
一端与该浮筒相连另一端在该液位计内部的薄璧管中滑动的的滑杆;  a sliding rod that is connected to the pontoon at one end and slides in the thin tube inside the liquid level gauge;
一设置在该滑杆上端的磁环;  a magnetic ring disposed at an upper end of the slider;
两个设置在该薄壁管外侧的磁性开关, 其通过信号线与进料罐的截止阀连接。  Two magnetic switches disposed outside the thin-walled tube are connected to the shut-off valve of the feed tank through signal lines.
其中, 该灌装阀的灌装阀体内部设置有隔垫。  Wherein, the filling valve body of the filling valve is provided with a septum inside.
其中, 该灌装阀内部设置有丝网与胶垫。  Wherein, the filling valve is internally provided with a screen and a rubber pad.
其中, 该液位计在下端设置有排液口, 上端设置有排气口, 顶部设置有缸罩。  Wherein, the liquid level meter is provided with a liquid discharge port at the lower end, an exhaust port at the upper end, and a cylinder cover at the top.
其中, 该滑杆通过螺栓与该磁环相连接。  The slide bar is connected to the magnetic ring by a bolt.
其中,该双氧水与无菌风装置,其包括有髙效过滤器和紫外线灯,其机架上设置有: 安装在机架上并且内部设置有该过滤器和紫外线灯的无菌风箱;  Wherein, the hydrogen peroxide and aseptic air device comprises a tamper filter and an ultraviolet lamp, and the frame is provided with: a sterile bellows mounted on the frame and internally provided with the filter and the ultraviolet lamp;
与该无菌风箱相连的高压风机;  a high pressure blower connected to the sterile bellows;
与该高压风机相连的分风器;  a splitter connected to the high pressure blower;
与该分风器相连的无菌热风隧道, 其内部设置有一个或一个以上的热风枪, 该无菌 风隧道的末端还依次设置有紫外线灯、 双氧水喷头与气控阀, 该双氧水喷头与气控阀与 改双氧水箱相连通。  The aseptic hot air tunnel connected to the air separator is provided with one or more heat air guns, and the end of the aseptic air tunnel is further provided with an ultraviolet lamp, a hydrogen peroxide nozzle and a gas control valve, and the hydrogen peroxide nozzle and the gas The control valve is connected to the modified hydrogen peroxide tank.
其中, 该无菌风箱与该高压风机之间还设置有内有中级过滤器的中级过滤箱。  Wherein, the intermediate air filter box with the intermediate filter is disposed between the aseptic air box and the high pressure fan.
其中, 该热风枪端部分别设置有喷头和 /或温度传感器。  Wherein, the end of the heat gun is respectively provided with a nozzle and/or a temperature sensor.
其中, 该高压风机与一风机相连。  Wherein, the high pressure fan is connected to a fan.
其中, 该高效过滤器和 /或该中级过滤器内安装有过滤纸, 该过滤纸的纸孔直径小 于 0.1 μιη;  Wherein the high efficiency filter and/or the intermediate filter is provided with filter paper having a paper hole diameter of less than 0.1 μm;
其中, 该双氧水箱为压力容器, 其输出管道上安装有压力开关。  Wherein, the hydrogen peroxide tank is a pressure vessel, and a pressure switch is installed on the output pipeline.
其中, 该凸轮机构包括一个以上的固定在与电动机带动的蜗轮蜗杆减速器输出轴连 接的传动轴上的凸轮, 该凸轮为折角凸轮、 底成型凸轮、 无菌灌装凸轮、 顶成型凸轮、 芯模凸轮或拉包凸轮。  Wherein, the cam mechanism comprises more than one cam fixed on a transmission shaft connected to the output shaft of the worm gear reducer driven by the motor, the cam is a chamfer cam, a bottom forming cam, an aseptic filling cam, a top forming cam, a core Die cam or pull bag cam.
其中, 该凸轮组分为若干组, 各组安装于不同的传动轴上, 每个传动轴之间采用传 动件连接。 Wherein, the cam components are in groups, each group is mounted on a different drive shaft, and each transmission shaft is transmitted between The moving parts are connected.
其中, 该折角凸轮和底成型凸轮为一组; 该顶成型凸轮为一组; 该无菌灌装凸轮、 芯模凸轮和拉包凸轮为一组。  Wherein, the angled cam and the bottom forming cam are a group; the top forming cam is a group; the aseptic filling cam, the core mold cam and the pull bag cam are a group.
其中, 上述传动件为伞齿轮和 /或蜗轮蜗杆。  Wherein, the transmission member is a bevel gear and/or a worm gear.
其中, 上述凸轮通过凸轮轴键固定在传动轴上。  Wherein, the cam is fixed to the transmission shaft by a camshaft key.
其中, 上述电动机带动的蜗轮杆减速器输出轴为双向输出轴。  The output shaft of the worm wheel reducer driven by the motor is a bidirectional output shaft.
其中, 上述凸轮上设置有不同圆弧段圆滑连接成的曲线凹槽和曲线外轮廓。  Wherein, the cam is provided with a curved groove and a curved outer contour which are smoothly connected by different arc segments.
其中, 其还包括设置在各个装置工位两侧的链条传送带。  Among them, it also includes a chain conveyor belt disposed on both sides of each device station.
其中, 该链条传送带每四条为一组, 分两层设置, 每层设置有两条传送带, 并且垂 直方向上的两条传送带位置相对应。  Wherein, the chain conveyor belt is provided in groups of four, and is arranged in two layers, each of which is provided with two conveyor belts, and two conveyor belt positions in the vertical direction correspond to each other.
本发明的积极进步效果在于:  The positive effects of the present invention are:
一种无菌灌装装置, 其使用循环运转的链条传送带与按工序规定安装各种曲线凹槽 的凸轮组机构, 使饮料包装与灌装在全自动生产线上快速连续完成, 通过本发朋的各部 分动作, 完成包材的预折、 封合、 成型, 再进行多工位消毒、 杀菌、 定时灌装, 最后再 一次进行另一端 (底部或顶部) 的预成型、 密封、 定型、 折角而成为砖型包装盒, 由于 进行严格的消毒杀菌, 包装盒内盛的牛奶或饮料能得到保鲜长久, 生产线每小时可生产 七千盒左右, 大大提高生产率。 同时成本低, 维护费用少。 附图说明  An aseptic filling device, which uses a circulating chain conveyor belt and a cam group mechanism for installing various curved grooves according to the process, so that the beverage packaging and filling are completed continuously and automatically on the fully automatic production line, through the hairpin Each part of the action, complete the pre-folding, sealing, molding of the packaging material, and then multi-station disinfection, sterilization, timed filling, and finally the other end (bottom or top) preforming, sealing, shaping, folding As a brick-type packaging box, due to strict sterilization, the milk or beverage contained in the box can be kept fresh for a long time, and the production line can produce about 7,000 boxes per hour, which greatly improves productivity. At the same time, the cost is low and the maintenance cost is low. DRAWINGS
图 1是本发明较佳实施例的结构示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the structure of a preferred embodiment of the present invention.
图 2是图 1链条传送带结构示意图。  Figure 2 is a schematic view showing the structure of the chain conveyor of Figure 1.
图 3是链式输送卡爪结构示意图。  Figure 3 is a schematic view of the structure of a chain conveyor jaw.
图 4是拉包与插包机构结构示意图, 图 4' 是图 4的俯视图。  Fig. 4 is a schematic view showing the structure of the pull bag and the inserting mechanism, and Fig. 4' is a plan view of Fig. 4.
图 5是预成型刀头结构示意图。  Figure 5 is a schematic view of the structure of the preformed cutter head.
图 6是可收缩可撑开的内芯模机构结构示意图, 图 6 '是图 6的侧视图。  Fig. 6 is a schematic view showing the structure of a contractible expandable inner core mold mechanism, and Fig. 6' is a side view of Fig. 6.
图 7是铰剪式密封焊接刀头装置结构示意图。  Figure 7 is a schematic view showing the structure of the hinge-cut sealing welding head device.
图 8是角成型装置结构示意图。  Figure 8 is a schematic view showing the structure of the corner forming device.
. 图 9a、 9b是高精度无菌灌装装置结构示意图, 图 9c是灌装阀的结构图,图 9d是液 位计的结构图。  Figures 9a and 9b are schematic views of the structure of a high-precision aseptic filling device, Figure 9c is a structural view of the filling valve, and Figure 9d is a structural view of the level gauge.
图 10a是双氧水杀菌与无菌风装置结构示意图, 图 10b是图 10a的俯视图。  Fig. 10a is a schematic view showing the structure of a hydrogen peroxide sterilization and a sterile air device, and Fig. 10b is a plan view of Fig. 10a.
更正页 (细则第 91条) 图 11是凸轮组机构结构示意图。 Correction page (Article 91) Figure 11 is a schematic view showing the structure of a cam mechanism.
具体实施方式 detailed description
下面结合附图给出本发明较佳实施例, 以详细说明本发明的技术方案。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
如图 1所示的无菌灌装包装机, 其包括: 底部定型工位装置 1、 高频封焊工位装置 2、底部预成型工位装置 3、第一热风悍接工位装置 4、 灌装工位装置 5、底部预折工位装 置 6、 热风杀菌工位装置 7、 紫外线杀菌工位装置 8、 双氧水杀菌装置 9、 压包工位装置 10、顶部定型工位装置 11、顶部高频封焊工位装置 12、顶部预成型工位装置 13、第二热 风悍接工位装置 14、 顶部预折工位装置 15、 拉包与插包工位装置 16、 插包轴 16'、 顶部 成型芯模装置 17、无菌仓 18、 预折角与角热风装置 19、 角成型装置 20、 水冷却装置 21、 成品台 22、 凸轮传动装置 23、 动力传动装置 24、 顶部导向定位板 25、 底部导向板 26、 角成型导向热风管 27。  The aseptic filling and packaging machine shown in FIG. 1 comprises: a bottom setting station device 1, a high frequency sealing station device 2, a bottom preforming station device 3, a first hot air splicing station device 4, and irrigation Loading station device 5, bottom pre-folding station device 6, hot air sterilization station device 7, ultraviolet sterilization station device 8, hydrogen peroxide sterilization device 9, press station device 10, top setting station device 11, top high frequency seal Welder station device 12, top preforming station device 13, second hot air splicing station device 14, top pre-folding station device 15, pull and insert station device 16, plug shaft 16', top forming mandrel Device 17, aseptic chamber 18, pre-angled and angular hot air device 19, angle forming device 20, water cooling device 21, finished table 22, cam transmission 23, power transmission 24, top guide positioning plate 25, bottom guide plate 26 The angle forming guides the hot air pipe 27.
上述所有装置都安装在一条循环运转的链条传送带上下位置, 有框状机架, 循环运 转的链条传送带可以排列若干条, 视生产批量多少而定, 一般采用 4条一个单元。 图 2 所示的是一个输送链道或叫一个单元,它是双层的,由四条循环链条组成,每层设置有两条 链条传送带, 垂直的两组传送带之间可以使得包装盒通过, 并通过上下的传送带对包装 盒的底端和顶端进行扶持。 一台机器上可以根据产量要求和结构尺寸的可能设置一个或 一个以上这样的单元。 在机架上方位置依次排列安装拉包与插包工位装置 16、 Ιί部成型 芯模装置 17、 无菌仓 18、 底部定型工位装置 1、 高频封悍工位装置 2、 预折角与角热风 装置 19、 角成型装置 20、 水冷却装置 21 ; 在机架下方位置与顶部成型芯模装置 17相对 应位置的下面依次从左至右排列安装有顶部定型工位装置 11、顶部高频封焊工位装置 12、 顶部预成型工位装置 13、第二热风焊接工位装置 14、顶部预折工位装置 15、与角成型装 置 20、底部定型工位装置 1、高频封焊工位装置 2、底部预成型工位装置 3相对应的位置 下方安装有凸轮传动装置 23, 相应地在顶部定型装置 11、顶部高频封焊工位装置 12、顶 部预成型工位装置 13的下面也安装有凸轮传动装置 23,上方位置中也在拉包与插包工位 装置 16、 顶部成型芯模装置 17的上部也安装有凸轮传动装置。 无菌仓 18内依次安装有 底部预成型工位装置 3、 第一热风焊接工位装置 4、 灌装工位装置 5、 底部预折工位装置 6、热风杀菌工位装置 7、紫外线杀菌工位装置 8、双氧水杀菌工位装置 9、压包工位装置 10。  All of the above devices are installed in the upper and lower positions of a circulating chain conveyor. There are frame-like frames. The chain conveyors can be arranged in several cycles. Depending on the production batch, four units are generally used. Figure 2 shows a conveyor chain or a unit, which is double-layered, consisting of four circular chains, each with two chain conveyors, and the vertical two sets of conveyor belts allow the package to pass, and The bottom and top ends of the package are supported by upper and lower conveyor belts. One or more such units may be provided on one machine depending on the production requirements and structural dimensions. Arranging the pull bag and insert station device 16 in the upper position of the rack, the 成型 部 part molding core device 17, the aseptic chamber 18, the bottom sizing station device 1, the high frequency sealing station device 2, the pre-folding angle and the angle The hot air device 19, the corner forming device 20, and the water cooling device 21; the top fixing station device 11 and the top high frequency seal are arranged in order from the left to the right in the lower position corresponding to the top forming mandrel device 17 at the lower position of the frame. Welder station device 12, top preforming station device 13, second hot air welding station device 14, top pre-folding station device 15, and angle forming device 20, bottom setting station device 1, high-frequency sealing station device 2 A cam transmission device 23 is mounted below the corresponding position of the bottom preforming station device 3, and a cam is also mounted under the top forming device 11, the top high-frequency sealing station device 12, and the top preforming station device 13 correspondingly. In the transmission device 23, a cam gear is also mounted on the upper portion of the pull bag and the insertion station device 16 and the top molding core device 17 in the upper position. The bottom pre-forming station device 3, the first hot air welding station device 4, the filling station device 5, the bottom pre-folding station device 6, the hot air sterilization station device 7, the ultraviolet sterilizer are sequentially installed in the aseptic chamber 18. The bit device 8, the hydrogen peroxide sterilization station device 9, and the press station device 10.
图 2是本发明中的链条输送带的结构示意图, 图中显示的是两条链条输送带并列组 一个输送通道单元的情况, 也可根据生产需要并列几个这样的通道, 配套上述各工序装  2 is a schematic structural view of a chain conveyor belt in the present invention. The figure shows a case where two chain conveyor belts are arranged in parallel to form one conveying passage unit, and several such passages may be juxtaposed according to production requirements, and the above process is matched.
6 6
更正页 (细则第 91条) 置。参看图 11,使用时链条传送带装在链轮 113上,链轮又装於轴承座 112,轴承座固定在机 架上。 Correction page (Article 91) Set. Referring to Fig. 11, the chain conveyor is mounted on the sprocket 113 in use, and the sprocket is mounted on the bearing housing 112, and the bearing housing is fixed to the frame.
如图 3所示的卡爪,其整体呈匚形, 并且上下两个端面上分别设置有两个孔 29, 卡 爪的侧面上与之垂直地连接有舌板 30, 舌板 30上设置有两个孔。 舌板 30的与匚形部分 的侧面相连接处是一个中空槽孔 31, 这样可以在便于舌板 30与匚形部分一体成型。  The claws shown in FIG. 3 are generally in the shape of a cymbal, and two holes 29 are respectively disposed on the upper and lower end faces, and the tongue plate 30 is perpendicularly connected to the side surface of the claw, and the tongue plate 30 is disposed on the tongue plate 30. Two holes. The tongue plate 30 is joined to the side of the beak portion by a hollow slot 31, which allows the tongue 30 to be integrally formed with the beak portion.
使用时, 两个输送链条相邻设置并连续转动, 输送链条穿过卡爪的孔 29中将卡爪 固定在输送链条上, 使得当输送链条运转至两链条内边相互平行时, 每个输送链条上相 邻两个卡爪的舌板 30与另一输送链条上相对应的两个舌板 30组成一个矩形空间, 其与 设置于整个装置下方的 (不运动的) 托板共同作用托住包装盒, 使得包装盒依托在卡爪 上, 不会在灌装时出现变形或塌软现象。  In use, the two conveyor chains are arranged adjacent to each other and continuously rotate, and the conveyor chain passes through the holes 29 of the claws to fix the claws on the conveyor chain, so that when the conveyor chain runs until the inner sides of the two chains are parallel to each other, each conveyance The tongue 30 of the adjacent two jaws on the chain and the two tongues 30 corresponding to the other conveyor chain form a rectangular space which is co-operating with the (non-moving) pallet disposed under the entire device. The box allows the box to rest on the jaws without deformation or softening during filling.
图 4与图 4 '是拉包与插包工位装置 16的结构示意图。该装置是用于拉包与插包的 机构, 其包括齿轮 32、 凸轮 33、齿条 34、 凸轮 35、框架 36、 旋转轴 37、摆杆 38、 带有 末展开的包装盒 40的吸盘 39。 如图示, 凸轮 33与齿条 34传动连接, 齿条 34两侧均与 齿轮 32啮合连接, 若干个齿轮 32分布在齿条 34的两侧(图中显示 2个), 齿轮 32又与 旋转轴 37固定连接, 齿轮 32、 凸轮 33、 齿条 34、 旋转轴 37安装在框架 36内。.旋转轴 37下端安装有摆杆 38, 摆杆 38—端安装有真空吸盘 39, 真空吸盘 39吸着包装盒 40展 开送到插包位置, 完成拉包工序; 插包工序是由凸轮 35与若干根垂直轴传动连接, 构成 垂直轴上下运动来完成的。  4 and 4' are schematic views of the structure of the pull and insert station device 16. The device is a mechanism for pulling and inserting a bag, and includes a gear 32, a cam 33, a rack 34, a cam 35, a frame 36, a rotating shaft 37, a swing lever 38, and a suction cup 39 with a package 40 that is finally unfolded. . As shown, the cam 33 is drivingly coupled to the rack 34. Both sides of the rack 34 are meshed with the gear 32. A plurality of gears 32 are distributed on both sides of the rack 34 (two are shown), and the gear 32 is rotated again. The shaft 37 is fixedly coupled, and the gear 32, the cam 33, the rack 34, and the rotating shaft 37 are mounted in the frame 36. A swinging rod 38 is mounted on the lower end of the rotating shaft 37, and a vacuum chuck 39 is mounted on the end of the swinging rod 38. The vacuum chuck 39 sucks the packaging box 40 to be deployed to the inserting position to complete the drawing process; the inserting process is performed by the cam 35 and several The vertical axis drive connection is formed by the vertical axis moving up and down.
图 5和图 5'是预成型刀头结构示意图, 其安装在顶成型芯模 17的笫 1个位置和预 折工位 15上, 其包括刀柄 41与刀头 42, 两者紧固连接。刀头 42的形状是个扁平体, 其 底部是平底, 与平底两侧相连的是斜面, 与斜面相连的是垂直段, 其与刀柄 41连接处也 是斜面, 包络成口字形状。 刀柄 41制成圆柱体, 上端设置螺紋便于紧固用, 刀头 42上 平底两侧斜面与水平面相交成 α 30° -70° 角度, 刀头 42的垂直段与刀柄 41连接处的斜 面与水平面相交成 30度角度。 口字形状的大小可根据包装盒的实际大小而定制。包装盒 的预成型主要靠刀头 42的下部带角度的形状, 当刀头 42伸进包装盒的口中一定深度时 会迫使盒口变形为扁长形, 从而很好地解决了包装盒的预成型问题, 为以后的封合工序 作准备。  5 and 5' are schematic views of the structure of the preforming cutter head, which are mounted on the first position of the top forming mandrel 17 and the pre-folding station 15, which includes the shank 41 and the cutter head 42, and the two are fastened. . The shape of the cutter head 42 is a flat body, the bottom of which is a flat bottom, and the bevel is connected to the sides of the flat bottom, and the vertical section is connected to the inclined surface, and the joint with the shank 41 is also a sloped surface, and the envelope is in a shape of a mouth. The shank 41 is formed into a cylindrical body, and the upper end is provided with a thread for fastening. The inclined surface on both sides of the flat head of the cutter head 42 intersects with the horizontal plane to form an angle of α 30° - 70°, and the inclined section of the vertical section of the cutter head 42 and the shank 41 is connected. Intersecting with the horizontal plane at an angle of 30 degrees. The size of the mouth shape can be customized according to the actual size of the box. The preforming of the package mainly depends on the angled shape of the lower portion of the cutter head 42. When the cutter head 42 reaches a certain depth in the mouth of the package box, the box mouth is forced to be deformed into a flat shape, thereby well solving the pre-package of the package. Molding problems, preparing for the subsequent sealing process.
图 6是可收缩可撑开的内芯模机构示意图。 图 6 '是图 6的侧视图。 其包括: 移动 滑杆 43、 弹簧 44、滑套 45、 小连接板 46、芯模外壳 47。如图示, 以移动滑杆 43为中心 轴, 小连接板 46在中心轴上分布为三层, 最上端的两个小连接板 46连接呈 Λ形状, 这 从图 6 '中清楚显示, 其小连接板 46的顶端与滑套 45活动连接, 另两端与芯模外壳 47 活动连接。位于滑杆 43的中部与下部的两个小连接板连接呈 V形状, 其下端尖部与移动 滑杆 43有柱销活动连接, 另两端与芯模外壳 47活动连接, 滑套 45与移动滑杆 43滑动 配合, 在中部小连接板 46与滑套 45之间的滑杆 43上套装有弹簧 44, 芯模外壳 47为两 片,一片形状为 [形状, 另一片形状为]形状。在移动滑杆 43往上拉时小连接板 46把两片 芯模外壳 47撑开, 从而把套在其外部的包材成型为砖型筒状; 当滑杆 43往下推时小连 接板 46收缩, 把两片芯模外壳 47合拢从而可把包材取下或套入。 Figure 6 is a schematic view of a collapsible expandable inner core mold mechanism. Figure 6' is a side view of Figure 6. It includes: a moving slider 43, a spring 44, a sliding sleeve 45, a small connecting plate 46, and a core mold casing 47. As shown in the figure, with the moving slider 43 as a central axis, the small connecting plates 46 are distributed in three layers on the central axis, and the two uppermost connecting plates 46 are connected in a meander shape. As is clear from Fig. 6', the top end of the small connecting plate 46 is movably connected to the sliding sleeve 45, and the other ends are movably connected to the core mold housing 47. The two small connecting plates located at the middle and the lower part of the sliding bar 43 are connected in a V shape, the lower end of the sliding rod 43 is slidably connected with the moving sliding bar 43, and the other ends are movably connected with the mandrel housing 47, and the sliding sleeve 45 and the moving The slide bar 43 is slidably fitted, and a spring 44 is fitted on the slide bar 43 between the middle small connecting plate 46 and the sliding sleeve 45. The core mold case 47 is two pieces, and one piece has a shape of [shape, another shape is]. When the moving slider 43 is pulled up, the small connecting plate 46 spreads the two core mold shells 47, thereby forming the outer covering material into a brick shape; when the sliding rod 43 is pushed down, the small connecting board 46 shrinks, the two core mold shells 47 are closed to remove or nest the package material.
图 7是铰剪式密封焊接刀头装置的结构示意图,它安装在顶部的预成型工位 13、顶 部高频封焊工位 12、 顶部定型工位 11及以后的底部预成型工位 3、 高频封焊工位 2、 底 部定型工位等六个工位上, 其包括: 往复杆 48、 轴承 49、 焊接支架 50、 铰链 51、 摆臂 ,52、 铰链 53、 髙频焊刀 54、 冷却刀头 55、 成型连杆 56。 该装置安装在高频封焊工位装 置 2与顶部高频封焊 12等六个工位上。成型连杆 56穿过支架 50的伸出端上安装有铰链 53, 铰链 53上有连杆与支架 50上的铰链 51连接, 成型连杆 56另一端与轴承 49,连接, 轴承 49安装在往复杆 48的一端。 成型连杆 56的顶端安装有摆臂 52, 该摆臂 52'上部安 装有封合包装盒顶部的高频焊刀 54与冷却刀头 55,这是专门封合包装盒顶部折角与折边 的。封合底部折角与折边时把成型连杆 56设置在支架 50的下部, 其上的铰链二 53与支 架 50上的铰链一 51有摆臂 52相连接,而摆臂 52是安装在成型连杆 56上端的.这时高频 焊刀 54与冷却刀头 55安装在摆臂 52的下部, 而且支架 50是小支架安装在大支架上。 该装置在成型设备上用凸轮控制可进行自动封焊, 像钳子一样钳住包装盒折边的两边, 使包装盒的密封达到百分之百。  Figure 7 is a schematic view of the structure of the hinge-cut sealing welding head device, which is installed at the top preforming station 13, the top high-frequency sealing station 12, the top setting station 11 and the subsequent bottom preforming station 3, high The six positions of the frequency sealing welding station 2 and the bottom fixing station include: a reciprocating rod 48, a bearing 49, a welding bracket 50, a hinge 51, a swing arm, 52, a hinge 53, a 髙 welding knife 54, and a cooling knife Head 55, forming link 56. The device is installed in six stations such as high-frequency welding station 2 and top high-frequency sealing 12 . The forming link 56 is mounted with a hinge 53 on the extended end of the bracket 50. The hinge 53 has a connecting rod connected to the hinge 51 on the bracket 50. The other end of the forming link 56 is connected to the bearing 49, and the bearing 49 is mounted on the reciprocating rod. One end of the rod 48. A swing arm 52 is mounted on the top end of the forming link 56. The upper part of the swing arm 52' is mounted with a high-frequency welding blade 54 and a cooling cutter head 55 at the top of the sealing package, which is specially used for sealing the top corner and the folding edge of the packaging box. . When the bottom corner is folded and folded, the forming link 56 is disposed at the lower portion of the bracket 50, and the hinge two 53 on the bracket 50 is connected with the swing arm 52 of the bracket 50 on the bracket 50, and the swing arm 52 is mounted on the forming joint. The upper end of the rod 56. At this time, the high-frequency welding blade 54 and the cooling cutter head 55 are mounted on the lower portion of the swing arm 52, and the bracket 50 is a small bracket mounted on the large bracket. The device is automatically sealed by cam control on the molding equipment, and clamps both sides of the folded edge of the package like a pliers to make the seal of the package 100%.
图 8是角成型装置 20的结构示意图, 其包括: 角成型滑轨 57、 角成型连杆 58、 底 角成型连板 59、 角成型顶杆 60、顶角成型顶杆 61、 弹簧 62、 折角顶杆座 63角成型顶板 64、 凸轮导杆 65。 另有包装盒 66。 如图示, 本角成型机构是导向挤压式, 整个机构是框 架式, 在框架的下端横向安装有角成型顶板 60, 该角成型顶板 60中部与凸轮导杆 65固 定连接, 角成型顶板 60的两端各安装有角成型连杆 58, 角成型连杆 58上端横向安装有 底角成型连板 59, 底角成型连板 59中部安装有 2根角成型顶杆 60; 在角成型连杆 58上 各安装有角成型滑轨 57, 角成型滑轨 57上设置有向中间倾斜的斜面, 在折角顶杆座 63 上安装有 2个分别与角成型滑轨 57斜面滚动配合的顶角成型顶杆 61, 顶角成型顶杆 61 上套装有弹簧 62, 顶角成型顶杆 61与角成型滑轨 57上斜面滚动配合的是其上安装有滚 轮, 角成型滑轨 57上斜面与垂直线成 50-200的夹角。 包装盒是砖型牛奶或饮料的灌装 盒, 最后成型时需将其顶部的折角焊压在包装盒的两侧, 而将其底部的折角焊压在底面 上。 当包装盒在进入该工位前, 四个折角的相应部位已在上道工序通过热风把塑料层吹 化,为该工位的压焊作好准备。本机构在凸轮导杆 65带动下移动时,通过角成型顶板 64 把连杆 58—起往下运动,这时装在底角成型连板 59上的底角成型顶杆 60压住包装盒 66 的底部折角, 与此同时, 由于角成型滑轨 57上斜面的作用将顶角成型顶杆 61向中间顶 出, 从而将包装盒 66的顶部折角压焊于包装盒 66的两侧, 通过本机构包装盒 66的四个 折角压焊贴在盒体上成型。 该机构分别从左右与顶部三个方向挤压将包装盒上的顶部折 角与底面折角完成压焊工作, 自动化程度高, 工效高又降低成本。 8 is a schematic structural view of the corner forming device 20, which includes: an angle forming slide 57, an angle forming link 58, a bottom corner forming plate 59, an angle forming ejector 60, a top corner forming ejector 61, a spring 62, and a chamfer The ejector pin 63 forms a top plate 64 and a cam guide 65. There is also a box 66. As shown in the figure, the corner forming mechanism is a guide extrusion type, and the whole mechanism is a frame type. An angle forming top plate 60 is laterally mounted at a lower end of the frame. The middle portion of the corner forming top plate 60 is fixedly connected with the cam guide rod 65, and the angle forming top plate 60 is fixedly connected. An angle forming connecting rod 58 is mounted on each end of the corner forming link 58 , and a bottom corner forming connecting plate 59 is laterally mounted on the upper end of the corner forming connecting rod 58 , and two corner forming ejector pins 60 are mounted in the middle of the bottom corner forming connecting plate 59 ; Each of the upper corners is provided with an angle forming slide rail 57. The angle forming slide rail 57 is provided with a sloped surface inclined to the middle, and the angled top pole seat 63 is mounted with two top corner forming tops respectively which are respectively matched with the inclined surface of the angle forming slide rail 57. The rod 61, the top corner forming ejector 61 is provided with a spring 62, and the top corner forming ejector 61 is in rolling engagement with the inclined surface of the corner forming sliding rail 57. The roller is mounted thereon, and the inclined surface of the corner forming sliding rail 57 is perpendicular to the vertical line. The angle of 50-200. The box is filled with brick milk or beverage In the final molding, the top corners of the box are welded to the sides of the box, and the bottom corners are welded to the bottom surface. Before the box enters the station, the corresponding parts of the four corners have been blown by the hot air in the previous process to prepare the pressure welding of the station. When the mechanism moves under the driving of the cam guide 65, the connecting rod 58 is moved downward by the angle forming top plate 64, and the bottom corner forming ejector 60 on the bottom corner forming connecting plate 59 presses the packing box 66. The bottom corner is folded, and at the same time, the top corner forming ejector 61 is pushed out in the middle due to the action of the inclined surface on the corner forming slide 57, thereby pressing the top corner of the package 66 to both sides of the package 66 through the mechanism. The four angled pressure-welded stickers of the package 66 are formed on the casing. The mechanism is pressed from the left and right and the top three directions to complete the pressure welding work on the top corner and the bottom corner of the package, which has high automation, high work efficiency and low cost.
图 9a、 b所示为设置在灌装工位装置 5上的高精度无菌灌装装置的结构示意图。 其 包括: 灌装阀 67、 硅胶软管 68、 流量计 69、排料阀 70、 进料阀 71、 截止阀 72、 物料阀 73、 喷淋阀 74、 液位计 75、 不锈钢管道 76。 物料罐 73上安装有液位计 75, 液位计 75 测杆插入物料罐 73内;图 9c中,所说的灌装阀 67由灌装头 6701、丝网 6702、胶垫 6703、 密封胶圈 6704、胶圈支架 6705、阀体 6706、隔垫 6707、阀盖 6708、阀杆 6709、气缸 6710 组成;灌装头 6701内安装有丝网 6702、灌装头 6701与阀体 6706连接处安装有胶垫 6703; . 阀盖 6708与阀体 6706紧固且密封连接,阀杆 6709与阀盖 6708活动配合且伸入阀体 6706; 内,在阀盖 6708与阀体 6706之间安装有隔垫 6707阀杆 6709还穿过隔垫 6707中心处且 ·:. 有压块 6711和螺母 6712紧固连接, 阀杆 6709与气缸 6710滑动配合; 在阀体 6706侧壁 设置有进料口 6714。 图 9d中, 所说的液位计 75包括排气口 7501、 螺孔 7502、 排液口; 7503、 磁性开关 7504、 磁环 7505、 螺母 7506、 缸体 7507、 滑杆 7508、 浮筒 7509、 缸罩 7510、 信号线 7511, 测杆包括浮筒与阀杆, 缸体 7507内安装有滑杆 7508且滑动配合, 滑杆 7508上端套装有磁环 7505, 螺母 7506与滑杆 7508上端螺紋紧固连接, 磁环 7505 在缸体 7507内的通道上下滑动配合,相应地在通道两侧壁上下安装有磁性开关 7504,磁 性开关 7504与信号线 7511电连接, 滑杆 7508与浮筒 7509连接。 所说的丝网 6702、 灌 装阀 67是不锈钢制成。 所说的液位计 75在缸体 7507内腔下端部位设置有排液口 7503, 上端部位设置有排气口 7501, 缸体 7507顶部设置有缸罩 7510。 本装置的创新之处是对 灌装阀作了改进, 又对物料罐增装了自行设置的液位计, 从而由于安装了丝网起到过滤 作用, 另方面还有防滴漏功能; 灌装阀中的隔垫将物腔和外界隔开防止外界细菌的侵入; 整体用不锈钢制造, 大大提高无菌生产的可靠性, 同时安装有液位计, 克服了泡沫物料 的影响, 大大提高计量的精度, 也保证了灌装的质量。  Figure 9a, b shows a schematic view of the structure of a high-precision aseptic filling device provided on the filling station device 5. It includes: filling valve 67, silicone hose 68, flow meter 69, discharge valve 70, feed valve 71, shut-off valve 72, material valve 73, spray valve 74, level gauge 75, stainless steel tubing 76. A level gauge 75 is mounted on the material tank 73, and the level gauge 75 is inserted into the material tank 73. In Fig. 9c, the filling valve 67 is composed of a filling head 6701, a screen 6702, a rubber mat 6703, and a sealant. The ring 6704, the apron bracket 6705, the valve body 6706, the spacer 6707, the valve cover 6708, the valve stem 6709, the cylinder 6710 are composed; the filling head 6701 is installed with the screen 6702, the filling head 6701 and the valve body 6706 are installed at the joint There is a rubber pad 6703; the valve cover 6708 is fastened and sealingly connected with the valve body 6706, the valve stem 6709 is movably engaged with the valve cover 6708 and protrudes into the valve body 6706; inside, a gap is installed between the valve cover 6708 and the valve body 6706. The pad 6707 valve stem 6709 also passes through the center of the spacer 6707 and:: The pressure block 6711 and the nut 6712 are tightly coupled, the valve stem 6709 is slidably engaged with the cylinder 6710; and the inlet port 6714 is disposed on the side wall of the valve body 6706. In Fig. 9d, the liquid level gauge 75 includes an exhaust port 7501, a screw hole 7502, a liquid discharge port, a 7503, a magnetic switch 7504, a magnetic ring 7505, a nut 7506, a cylinder 7507, a slide bar 7508, a float 7509, and a cylinder. The cover 7510, the signal line 7511, the measuring rod comprises a pontoon and a valve stem, the sliding rod 7508 is mounted in the cylinder body 7507 and is slidingly fitted, the upper end of the sliding rod 7508 is provided with a magnetic ring 7505, and the nut 7506 is screwed to the upper end of the sliding rod 7508, The magnetic ring 7505 is slidably fitted up and down in the passage in the cylinder 7507, and correspondingly, a magnetic switch 7504 is mounted on the upper and lower sides of the passage, the magnetic switch 7504 is electrically connected to the signal line 7511, and the slide bar 7508 is connected to the pontoon 7509. The screen 6702 and the filling valve 67 are made of stainless steel. The liquid level gauge 75 is provided with a liquid discharge port 7503 at the lower end portion of the inner cavity of the cylinder block 7507, an exhaust port 7501 at the upper end portion, and a cylinder cover 7510 at the top of the cylinder block 7507. The innovation of the device is to improve the filling valve, and install a self-setting liquid level gauge for the material tank, so that the screen is installed to filter, and the other is anti-drip function; The septum in the valve separates the object chamber from the outside to prevent the invasion of external bacteria. The whole is made of stainless steel, which greatly improves the reliability of aseptic production. At the same time, the liquid level gauge is installed to overcome the influence of the foam material and greatly improve the metering. Accuracy also guarantees the quality of the filling.
图 10为双氧水杀菌与无菌风装置结构示意图, 该装置占五个工位,双氧水杀菌工位 9、 紫外线杀菌工位 8、 热风杀菌工位 7。其包括, 紫外线灯 77、 高效过滤器 78、 无菌风 箱 79、 中级过滤器 80、 中级过滤器箱 81、风管 82、 分风器管道 83、 高压风机 84、 风机 85、 分风器 86、 热风枪 87、 喷头及温度传感器 88、 紫外线灯 89、 双氧水喷头和气控阀 90、双氧水压力开关 91、双氧水箱 92、无菌热风隧道 93、机架 94。 图 10 '是图 10的俯 视图。双氧水杀菌与无菌风装置,在机架 94上层依次安装有无菌风箱 79、中级过滤器箱 81、风机群 85与分风器管道 83,无菌风箱 79中安装有紫外线灯 77、 高效过滤器 78, 中 级过滤器箱 81一侧与无菌风箱 79相连通, 一面又与风管 82连通, 风管 82与风机群 85 的高压风机连通,髙压风机出口连接有分风器管道 83,分风器管道 83且与机架中层内的 无菌热风隧道 93连接;在机架 94中层无菌热风隧道 93内,上端安装有分风器 86,在分 风器 86上安装有若干把热风枪 87,热风枪 87—字形排列,热风枪 87端部安装有喷头与 温度传感器 88; 在无菌热风隧道 93末端依次安装有紫外线灯 89与双氧水喷头和气控阀 90, 双氧水喷头和气控阀 90与双氧水箱 92连接相通。所说的髙效过滤器内安装过滤纸, 其纸孔直径小于 Ο.ΐμηι; 所说的中级过滤器箱 81内安装有中级过滤器 80, 该过滤器 80 内也安装有过滤纸, 其纸孔直径小于 Ο.ΐμιη; 所说的双氧水箱 92是压力容器, 其输出管 道上安装有压力开关 91。 Figure 10 is a schematic view of the structure of a hydrogen peroxide sterilization and aseptic wind device, which occupies five stations and a hydrogen peroxide sterilization station. 9, UV sterilization station 8, hot air sterilization station 7. The utility model comprises an ultraviolet lamp 77, a high efficiency filter 78, a sterile bellows 79, an intermediate filter 80, an intermediate filter box 81, a duct 82, a splitter duct 83, a high pressure fan 84, a fan 85, a wind deflector 86, The heat gun 87, the nozzle and temperature sensor 88, the ultraviolet lamp 89, the hydrogen peroxide nozzle and the air control valve 90, the hydrogen peroxide pressure switch 91, the hydrogen peroxide tank 92, the sterile hot air tunnel 93, and the frame 94. Figure 10' is a top view of Figure 10. Hydrogen peroxide sterilization and aseptic air device, in the upper layer of the frame 94, a sterile bellows 79, an intermediate filter box 81, a fan group 85 and a distributor duct 83 are installed in sequence, and the sterile bellows 79 is equipped with an ultraviolet lamp 77, which is highly efficient. The intermediate filter box 81 is in communication with the aseptic bellows 79, and is in communication with the air duct 82. The air duct 82 is connected to the high pressure fan of the fan group 85, and the splitter duct 83 is connected to the outlet of the pressure fan. The splitter duct 83 is connected to the sterile hot air tunnel 93 in the middle layer of the rack; in the layer of the sterile hot air tunnel 93 in the rack 94, the upper end is equipped with a splitter 86, and a plurality of hot air are installed on the splitter 86. The gun 87, the hot air gun 87-shaped arrangement, the end of the hot air gun 87 is equipped with a nozzle and a temperature sensor 88; at the end of the sterile hot air tunnel 93, an ultraviolet lamp 89 and a hydrogen peroxide nozzle and a gas control valve 90, a hydrogen peroxide nozzle and a gas control valve 90 are sequentially installed. It is connected to the hydrogen peroxide tank 92. The filter paper is installed in the filter, and the paper hole diameter is smaller than Ο.ΐμηι; the intermediate filter box 81 is installed with an intermediate filter 80, and the filter 80 is also equipped with filter paper and paper. The pore diameter is smaller than Ο.ΐμιη; the hydrogen peroxide tank 92 is a pressure vessel, and a pressure switch 91 is mounted on the output pipe.
图 11为凸轮传动装置中凸轮组机构的结构示意图, 其包括: 折角凸轮 95、 底成型 凸轮 96、底成型凸轮 97、无菌灌装凸轮 98、无菌灌装凸轮 99、顶成型凸轮 100、顶成型 凸轮 101、 芯模凸轮 102、 芯模凸轮 103、 拉包凸轮 104、 凸轮轴 105、 传动轴 106、 凸轮 轴 107、 电动机 108、 伞齿轮 109、 弧齿锥齿轮 110、 机架 111 (该图还包括链轮轴承座 112和链轮 113 )。其中每个凸轮均通过不同的传动件固定在凸轮轴上进而与电动机连接, 整个凸轮机构安装在机架 1 1 1上。在机架 111上按照饮料包装盒成型工序排列安装凸轮 组, 上述凸轮均设置有曲线凹槽或外轮廓, 该曲线凹槽或外轮廊由完成各成型工序动作 所规定的不同圆弧段圆滑连接而成; 所说的凸轮组与凸轮轴键配合连接, 分为若干组; 电动机带动的减速品双向输出轴上设置为左右若干组凸轮, 其上设置传动件与传动轴连 接, 传动轴两端安装有齿轮传动连接, 其相应传动的轴上也安装若干组凸轮, 这些凸轮 也与传动轴键配合连接。  11 is a schematic structural view of a cam mechanism in a cam gear, comprising: a chamfer cam 95, a bottom forming cam 96, a bottom forming cam 97, an aseptic filling cam 98, an aseptic filling cam 99, a top forming cam 100, Top forming cam 101, core mold cam 102, core mold cam 103, pull bag cam 104, cam shaft 105, drive shaft 106, cam shaft 107, electric motor 108, bevel gear 109, spiral bevel gear 110, frame 111 (this The figure also includes a sprocket bearing 112 and a sprocket 113). Each of the cams is fixed to the camshaft by a different transmission member to be connected to the motor, and the entire cam mechanism is mounted on the frame 1121. The cam sets are arranged on the frame 111 according to the beverage packaging forming process, and the cams are all provided with curved grooves or outer contours, and the curved grooves or outer rounds are smoothly connected by different arc segments defined by the operations of the forming processes. The cam group and the camshaft key are connected and divided into several groups; the bidirectional output shaft of the deceleration product driven by the motor is arranged as a plurality of left and right groups of cams, and the transmission member is connected with the transmission shaft, and both ends of the transmission shaft A geared connection is installed, and a plurality of sets of cams are also mounted on the shaft of the corresponding drive, and these cams are also keyed and coupled to the drive shaft.
本机的工作原理与动作过程如下:  The working principle and action process of this machine are as follows:
包装材料的输入, 拉包与插包机构 16是包装盒材料的输入机构, 其结构及工作原 理见图 4, 首先成叠的已折合贴好纵向密封条的包材被放进纸盒仓中, 图中 33是拉包专 用凸轮, 它转动一周带着齿条 34左右走一次, 而齿条 34又和两个齿轮 32啮合着, 当齿 条 34运动时齿轮 32来回转一次,于是一端和齿中心套在一起的两根垂直轴 37也一同来 回转一次, 由于齿轮轴 37的另一端又连着摆杆 38, 所以摆杆 38也跟着摆一次。 摆杆 38 的一端装有吸着包材的真空吸盘 39, 摆杆摆一次, 一个包材被吸住, 摆杆进而把包材吸 放在插包的工位上。 当包材吸放在插包工位之后, 有芯模凸轮通过联板使图 1 中之垂直 轴 16 ' 作上下运动, 向下时将包材插入输送卡爪之中。 The input of the packaging material, the pull bag and the inserting mechanism 16 is the input mechanism of the material of the packaging box, and the structure and working principle thereof are shown in Fig. 4. First, the stacked materials which have been folded and pasted with the longitudinal sealing strip are placed in the carton. 33 is a special cam for the pull bag, which rotates once a week with the rack 34, and the rack 34 is meshed with the two gears 32, when the teeth When the strip 34 is in motion, the gear 32 is rotated once, so that the two vertical shafts 37, which are sleeved at one end and the center of the tooth, are also rotated once. Since the other end of the gear shaft 37 is connected to the swing lever 38, the swing lever 38 is also followed. Put it once. One end of the swinging rod 38 is provided with a vacuum suction cup 39 for absorbing the packaging material, and the swinging rod is placed once, and a packing material is sucked, and the swinging rod further sucks the packaging material on the station of the inserting package. After the packaging material is sucked into the inserting station, the core mold cam moves the vertical shaft 16' in Fig. 1 up and down through the joint plate, and inserts the packaging material into the conveying claw when it is downward.
包装盒顶部的形成,包材插进卡爪时是两头通的砖型筒,按照印刷方向和工艺要求, 本机将包装盒的顶部朝下进行加工。 包装盒顶部的形成要经过顶部预折工位装置 15、 第 二热风焊接工位装置 14 (其是将朝下的顶部口内周边的塑料层用热风吹化)、顶部预成型 工位装置 13、 顶部高频封悍工位装置 12和顶部定型工位装置 11。 顶部预折工位装置 15 用的预成型刀头 (见图 5 ), 其为一片上部带圆柱柄, 下面有一定角度的板形零件。 通过 凸轮带动预成型刀头上下运动, 向上时刀头插入顶部口一定深度, 迫使包盒口形状由口 变形, 这个动作的完成还要依靠顶部成型芯模装置 17为内模来支撑的。顶部成型芯模装 置 17的结构和原理见图 6。 本机构是由两片呈匚形的芯模外壳对称布置, 它们通过小连 接板与处在中心位置的移动滑杆相连, 而移动滑杆又可以在滑套中滑移。 当凸轮转动时 带动滑套与滑杆一起下移到所需的位置时, 滑杆因挡铁而停止运动, 这时滑套却因凸轮 作用继续下移, 而使小连接板张开并推动芯模外壳到要求的截面尺寸为止。 这时套在芯 模外的包材盒便可以进行预折工作, 完成后, 滑杆上移, 同时有弹簧的辅助作用, 带着 小连接板及芯模外壳向中间收拢, 随着滑杆再上升到一定位置, 芯模已完全脱开包材盒, 为进入下一工位做好准备。 包材盒完成预折后, 转入下一工位第二热风焊接工位装置 14 中吹热风,这工位上的热风枪是在凸轮带动下作往上移动插入到包材盒朝下的顶部口中, 热风以一定温度吹在顶部口内周边, 使里面的塑料层熔化, 然后转入顶部预成型工位装 置 13下面。顶部预成型工位装置 13的工作首先也是顶部成型芯模装置 17中第二只插入 包材盒中作内模, 同时处在包材盒下方的铰剪式密封悍接刀头装置也在凸轮的带动下钳 住包材盒的两长边使其初步粘合。这种铰剪式密封焊接刀头其结构及动作原理见图 7, 图 也向上, 连杆 56的两端各有铰链 53和转动轴承 49, 连杆 48向上推着摆臂 52绕着铰链 一 51作逆时针转动 (铰链 51是锁定在悍刀支架 50上的, 只能转动) 而另一摆臂 52却 沿着顺时针作相反方向运动, 这样两只摆臂就互相夹紧, 图上高频焊刀 54和冷却刀头 55, 则 是分别用螺钉固定在两只摆臂 52上, 因此两只摆臂 52夹紧, 它们也夹紧; 同理, 往复杆 48 向下运动时, 两把刀头 54和 55就松开。 顶部预成型工位装置 13工作完成后, 包材盒转入顶 部高频封焊工位装置 12和顶部定型工位装置 11, 它们的动作原理与所用机构与工位装置  The top of the package is formed. When the package is inserted into the claw, it is a brick tube with two ends. According to the printing direction and process requirements, the machine processes the top of the package downward. The top of the package is formed through the top pre-folding station device 15, the second hot air welding station device 14 (which is blown by hot air from the plastic layer in the inner periphery of the downwardly facing top opening), the top preforming station device 13, The top high frequency sealing station device 12 and the top shaping station device 11. The pre-formed cutter head (see Figure 5) for the top pre-folding station unit 15 is a piece of plated part with a cylindrical handle at the top and a certain angle below. The cam moves the pre-formed cutter head up and down. When the cutter head is inserted into the top end, the cutter head is deformed to a certain depth, and the shape of the bag mouth is forced to be deformed by the mouth. The completion of this action is further supported by the top forming mandrel device 17 as an inner mold. The structure and principle of the top forming core mold unit 17 are shown in Fig. 6. The mechanism is symmetrically arranged by two dome-shaped mandrel shells which are connected to the centrally located moving slide by means of a small connecting plate which in turn can slide in the sliding sleeve. When the cam rotates and the sliding sleeve moves down to the desired position together with the sliding rod, the sliding rod stops moving due to the iron blocking. At this time, the sliding sleeve continues to move down due to the cam action, and the small connecting plate is opened and pushed. The core mold casing is up to the required cross-sectional dimension. At this time, the package box placed outside the core mold can be pre-folded. After completion, the slide rod moves up and has the auxiliary function of the spring, and the small connecting plate and the core mold shell are gathered toward the middle, with the sliding rod Then rise to a certain position, the core mold has completely disengaged the packaging box, ready to enter the next station. After the pre-folding of the packaging material box, the hot air is blown into the second hot air welding station device 14 of the next station. The hot air gun at the working position is moved upward by the cam and inserted into the packaging material box downward. In the top port, hot air is blown at a certain temperature around the inner periphery of the top port, so that the plastic layer inside is melted and then transferred to the top of the top preforming station device 13. The operation of the top preforming station device 13 is firstly the second insert into the packaging box in the top forming mandrel device 17, as the inner mold, and the hinged-seal sealing splicing head device under the packaging box is also in the cam. Under the driving, the two long sides of the packaging box are clamped to make the initial bonding. The structure and action principle of the hinge-type sealing welding head are shown in Fig. 7, and the figure is also upward. The two ends of the connecting rod 56 have a hinge 53 and a rotating bearing 49. The connecting rod 48 pushes the swing arm 52 around the hinge. 51 is rotated counterclockwise (hinge 51 is locked on the file holder 50, can only be rotated) and the other swing arm 52 is moved in the opposite direction clockwise, so that the two swing arms are clamped to each other, The high-frequency welding blade 54 and the cooling cutter head 55 are respectively screwed to the two swing arms 52, so that the two swing arms 52 are clamped and they are also clamped; similarly, when the reciprocating rod 48 moves downward, The two cutter heads 54 and 55 are released. After the top preforming station device 13 is completed, the packaging material box is transferred to the top high-frequency sealing welding station device 12 and the top shaping station device 11, and their operation principle and mechanism and station device are used.
1 1 1 1
更正页 (细则第 91条) 13完全相同, 只是功能不同而已。工位装置 12安装高频刀头, 用高频电流加热包材, 将 顶部再一次封合, 弥补工位装置 13如果万一个别地方没粘牢, 工位装置 11则将已焊的 顶部再压实与冷却, 使密封万无一失。 Correction page (Article 91) 13 is exactly the same, but the function is different. The station device 12 is equipped with a high-frequency cutter head, and the package material is heated by a high-frequency current, and the top portion is once again sealed to make up the position of the station device 13 if the place is not fixed, and the station device 11 will be welded to the top portion. Re-compacting and cooling, so that the seal is safe.
包装盒的杀菌系统: 包装盒顶部封合后, 底部朝上开着口进入无菌仓开始对包材盒 进行杀灭菌。 先是在工位装置 10上, 将包盒轻压下使封令后的顶部贴平在导向底板上, 就转入工位装置 9进行双氧水喷雾杀菌, 再进入工位装置 8用紫外线杀灭菌, 而后转入 热风杀菌工位装置 7,该工位装置占三个工位,三个热风枪插入三个次序的包装盒内分不 同方位对盒中各部位与死角用高温无菌风进行喷杀, 保证彻底杀灭各类细菌。 高温无菌 风由机上的双氧水杀菌及无菌风系统产生。  Sterilization system of the package: After the top of the package is sealed, the bottom is opened upwards and enters the aseptic chamber to start sterilization of the packaging box. First, on the station device 10, the package is gently pressed to make the top of the seal flat on the guide bottom plate, and then transferred to the station device 9 for hydrogen peroxide spray sterilization, and then enters the station device 8 to be sterilized by ultraviolet rays. And then transferred to the hot air sterilization station device 7, the station device occupies three stations, three hot air guns are inserted into the three-order packaging box, and the various positions in the box and the dead angle are sprayed with high-temperature sterile wind. Kill, to ensure the complete elimination of all kinds of bacteria. High temperature sterile air is produced by the on-board hydrogen peroxide sterilization and aseptic air system.
包装盒经杀菌后转入底部预折工位装置 6, 先将朝上的底部开口处进行预折, 所用 刀头与工位装置 15相同, 不过它是由凸轮带动, 底口经预折后转入灌装工位装置 5, 分 两次灌装, 分两次的好处是灌装精度高, 再就是减少泡沫。本机的灌装组成如图 9所示。  After the package is sterilized, it is transferred to the bottom pre-folding station device 6, and the front opening of the bottom is pre-folded. The used head is the same as the station device 15, but it is driven by the cam, and the bottom is pre-folded. Transfer to the filling station device 5, two times filling, the advantage of two points is the high filling accuracy, and then reduce the foam. The filling composition of this machine is shown in Figure 9.
包装盒底部的封合和形成: 包装盒灌装定量的牛奶或饮料后, 转入工位装置 4, 在 这里热风枪在凸轮的控制下伸进包装盒底部朝上的口, 将口内留作封合用的四周吹化, 即转入下一工位即底部预成型工位装置 3。底部预成型的进行是靠铰剪式密封焊接刀头装 置来进行的, 它的结构见图 7, 而只是动作方向相反, 它是从上面往下钳住底部封口, 结 构上增加了大支架, 将铰链一装在大支架上。 工位 3完成后, 已经初次封闭的包装盒转 到工位装置 1和工位装置 2上, 与顶部一样进行高频焊接和底部定型。  Sealing and forming at the bottom of the package: After the package is filled with a certain amount of milk or beverage, it is transferred to the station device 4, where the heat gun is extended under the control of the cam into the mouth of the bottom of the package, and the mouth is left as The periphery of the sealing is blown, that is, transferred to the next station, the bottom preforming station device 3. The bottom preform is carried out by means of a hinged-welded welding head device. Its structure is shown in Figure 7, but only in the opposite direction of movement. It clamps the bottom seal from above and adds a large bracket to the structure. Attach the hinge to the large bracket. After the completion of the station 3, the package that has been closed for the first time is transferred to the station device 1 and the station device 2, and the high-frequency welding and the bottom molding are performed as the top.
包装盒的角成型:经过顶部和底部定型密封后的包装盒从顶成型芯模装置 17起向后 传送, 在传送过程中经过顶部导向定位板 25时, 由于导向定位板 25上的斜面的作用, 顶部逐渐被压平。 同样在经过底定型后从底部定型工位往后进入底部导向板 26下面, 也 因斜面的作用也使朝上的底部压平。这时 四个角翼均水平向两侧伸开, 之后又因四条角 成型导向管 27的斜度作用, 使原本四个水平向两侧伸的角翼逐渐向上翻转到一定角度, 角成型导向管 26还包括另外四条热风管, 它处在上翻的角翼与盒体之间, 同时送出热风 吹化了角翼与盒体相应点的塑料层。 随后包装盒进入角成型工位装置 20, 完成角翼贴焊 定型, 就是将其顶部的角翼焊压在包装盒的两侧, 而将其底部的角翼焊压在底面上。 角 成型工位装置 20主要靠图 8 的导向挤压式角成型机构来完成。 机构在凸轮导杆 65通过 角成型顶板 64带动下和角成型连杆 58—起向下运动。这时装在底角成型连板 59上的角 成型顶杆 60压住了底部的角翼, 同时由于角成型滑轨 57.上斜面的作用, 顶角成型顶杆 61向中部顶出,从而将顶部角翼压焊在包装盒的两侧面,至此包装盒的包装加工全部完成。  Angle forming of the package: The package sealed by the top and bottom is transported backwards from the top forming mandrel device 17, and passes through the top guide positioning plate 25 during transport, due to the effect of the bevel on the guide positioning plate 25. The top is gradually flattened. Also, after the bottom setting, the bottom forming station is moved backwards into the bottom of the bottom guide plate 26, and the upwardly facing bottom is also flattened by the action of the inclined surface. At this time, the four corner wings are horizontally extended to both sides, and then, due to the inclination of the four corner forming guide tubes 27, the original four horizontally extending angle wings are gradually turned up to a certain angle, and the angle forming guide The tube 26 also includes four additional hot air ducts between the angled wing and the casing, and simultaneously sends a hot air blown plastic layer of the corners and the corresponding points of the casing. Then, the package enters the corner forming station device 20 to complete the angular wing welding and shaping, that is, the top corner wing is welded to both sides of the package, and the bottom corner wing is welded to the bottom surface. The corner forming station device 20 is mainly implemented by the guide extrusion angle forming mechanism of Fig. 8. The mechanism moves downwardly and angularly at the cam guide 65 through the angle forming top plate 64. The angle forming ejector 60 on the bottom corner forming slab 59 presses the corner horn of the bottom portion, and at the same time, due to the action of the upper slanting surface of the corner forming rail 57, the apex angle forming ejector 61 is ejected toward the center, thereby The top corner wing is pressure welded on both sides of the package, and the packaging processing of the package is completed.

Claims

权利要求 Rights request
1、 一种无菌灌装包装机, 包括底部定型工位装置、 高频封悍工位装置、 底部预成 型工位装置、 第一热风焊接工位装置、 灌装工位装置、 底部预折工位装置、 热风杀菌工 位装置、 紫外线杀菌工位装置、 双氧水杀菌装置、 压包工位装置、 顶部定型工位装置、 顶部高频封焊工位装置、 顶部预成型工位装置、 第二热风悍接工位装置、 顶部预折工位 装置、 拉包与插包工位装置、 顶部成型芯模装置、 无菌仓、 预折角与角热风装置、 角成 型装置、 水冷却装置、 成品台、 凸轮传动装置、 动力传动装置、 顶部导向定位板、 底部 导向板与角成型导向热风管, 其特征是: 1. An aseptic filling and packaging machine, comprising a bottom setting station device, a high frequency sealing station device, a bottom preforming station device, a first hot air welding station device, a filling station device, and a bottom pre-folding device Station device, hot air sterilization station device, ultraviolet sterilization station device, hydrogen peroxide sterilization device, press pack station device, top setting station device, top high frequency sealing station device, top preforming station device, second hot air device Pick-up station device, top pre-folding station device, pull bag and insert station device, top forming mandrel device, aseptic bin, pre-angle and angle hot air device, angle forming device, water cooling device, finished product table, cam transmission The device, the power transmission device, the top guiding positioning plate, the bottom guiding plate and the angle forming guiding hot air pipe are characterized by:
A、 上述所有装置均安装在一条或一条以上的循环运转的链条传送带上下位置; A. All the above devices are installed in the upper and lower positions of one or more circulating chain conveyors;
B、 上方位置从右至左依次排列安装拉包与插包工位装置、 顶部成型芯模装置、 无 菌仓、 底部定型工位装置、 高频封焊工位装置、 预折角与角热风装置、 角成型装置、 水 冷却装置; B. The top position is arranged from right to left to install the pull bag and insert station device, the top forming mandrel device, the aseptic bin, the bottom setting station device, the high frequency sealing station device, the pre-folding angle and the angle hot air device, and the angle Molding device, water cooling device;
C、 无菌仓内依次安装有底部预成型工位装置、 第一热风焊接工位装置、 灌装工位 装置、 底部预折工位装置、 热风杀菌工位装置、 紫外线杀菌工位装置、 双氧水杀菌工位 装置、 压包工位装置;  C. The bottom pre-forming station device, the first hot air welding station device, the filling station device, the bottom pre-folding station device, the hot air sterilization station device, the ultraviolet sterilization station device, and the hydrogen peroxide water are sequentially installed in the aseptic chamber. Sterilization station device, press pack station device;
D、 下方位置与顶部成型芯模装置相对应位置的下面依次从左至右排列安装 ^"顶部 定型工位装置、 顶部高频封焊工位装置、 顶部预成型工位装置、 第二热风焊接工位装置、 顶部预折工位装置, 与角成型装置、 底部定型工位装置、 高频封焊工位装置、 底部预成 型工位装置相对应的位置下方安装有凸轮传动装置, 相应地在顶部定型装置、 顶部髙频 封焊工位装置、 顶部预成型工位装置的下面也安装有凸轮传动装置, 上方位置中在拉包 与插包工位装置、 顶部成型芯模装置的上部安装有凸轮传动装置。  D. The lower position and the top molding mandrel device are arranged in order from left to right. ^" top setting station device, top high frequency sealing station device, top preform station device, second hot air welder The position device and the top pre-folding station device are equipped with a cam transmission device below the position corresponding to the corner forming device, the bottom molding station device, the high-frequency sealing welding station device, and the bottom preforming station device, and correspondingly set on the top A cam gear is also mounted under the device, the top 髙 frequency welding station device, and the top preforming station device, and a cam gear is mounted on the upper portion of the pull bag and the insert station device and the top forming mandrel device in the upper position.
2、 根据权利要求 1 所述的无菌灌装包装机, 其特征在于, 该链条传送带的输送链 条上固定有若干卡爪, 该卡爪呈匚型, 上下两端面上分别设置有一个或一个以上的孔, 其侧面上向外伸展设置有舌板。  2. The aseptic filling and packaging machine according to claim 1, wherein the chain conveyor has a plurality of claws fixed on the conveyor chain, the claws are of a 匚 type, and one or one of the upper and lower ends are respectively disposed The above hole is provided with a tongue plate extending outwardly from the side.
3、 根据权利要求 2所述的无菌灌装包装机, 其特征为, 该舌板与该侧面地连接处 设有一中空槽孔。  3. The aseptic filling and packaging machine according to claim 2, wherein the tongue plate is provided with a hollow slot at the joint with the side.
4、 根据权利要求 1 所述的无菌灌装包装机, 其特征在于, 该拉包与插包工位装置 其包括:  4. The aseptic filling and packaging machine according to claim 1, wherein the pull bag and the insertion station device comprise:
齿条;  Rack
13 13
更正页 (细则第 91条) 带动该齿条来回运动的往复装置; Correction page (Article 91) a reciprocating device that drives the rack to move back and forth;
与该齿条相啮合的一个或一个以上的齿轮;  One or more gears that mesh with the rack;
分别与该齿轮相连接的旋转轴;  a rotating shaft respectively connected to the gear;
分别设置在该旋转轴另一端的摆杆。  The pendulum rods are respectively disposed at the other end of the rotating shaft.
5、 根据权利要求 4所述的无菌灌装包装机, 其特征为, 该往复装置为一凸轮。  5. The aseptic filling and packaging machine according to claim 4, wherein the reciprocating device is a cam.
6、 根据权利要求 5所述的无菌灌装包装机, 其特征为, 该摆杆上还设置有一吸盘。  6. The aseptic filling and packaging machine according to claim 5, wherein the swinging rod is further provided with a suction cup.
7、 根据权利要求 1 所述的无菌灌装包装机, 其特征在于, 该顶部预折工位装置上 安装有一预成型刀头, 该预成型刀头包括一刀头和一与该刀头相连接的刀柄, 其特征为, 该刀头为多边形, 呈扁平状并且与其底边相连的两斜边分别与该底边成 30° — 70° 的夹 角。  7. The aseptic filling and packaging machine according to claim 1, wherein the top pre-folding station device is provided with a pre-formed cutter head, the pre-formed cutter head including a cutter head and a cutter head The connecting shank is characterized in that the cutting head is polygonal, flat and the two oblique sides connected to the bottom edge are respectively at an angle of 30° - 70° with the bottom edge.
8、 根据权利要求 7所述的包装盒的无菌灌装包装机, 其特征为, 该多边形的外侧 边缘厚度相对内侧边缘较薄。  8. An aseptic filling and packaging machine for a package according to claim 7, wherein the outer edge of the polygon has a thickness that is relatively thin relative to the inner edge.
9、 根据权利要求 7或 8所述的包装盒的无菌灌装包装机, 其特征为, 该刀柄是圆 柱体, 上端设置有螺纹。  9. An aseptic filling and packaging machine for a package according to claim 7 or 8, wherein the shank is a cylindrical body and the upper end is provided with a thread.
10、 根据权利要求 9所述的包装盒的无菌灌装包装机, 其特征为, 所述圆柱体 r的 取值范围为 2-8mm。  10. An aseptic filling and packaging machine for a package according to claim 9, wherein said cylindrical body r has a value in the range of 2-8 mm.
11、 根据权利要求 1所述的无菌灌装包装机, 其特征在于, 该顶部成型芯模装置为 一内芯模机构, 该内芯模机构包括:  11. The aseptic filling and packaging machine according to claim 1, wherein the top forming mandrel device is an inner core mold mechanism, and the inner core mold mechanism comprises:
一由两个半片组成的内芯外壳, 其上端设置有一孔;  An inner core casing composed of two halves, a hole is arranged at an upper end thereof;
一穿过上述孔的移动滑杆;  a moving slider that passes through the hole;
一套设在该移动滑杆延伸于该内芯外壳外侧部分上的滑套;  a sleeve disposed on the outer portion of the inner core housing of the moving slider;
一个或一个以上的外部小连接板, 其可活动地将该滑套与该内芯外壳的两半片的内 壁连接在一起; 一个或一个以上的设置在该内芯外壳内部的内部小连接板, 其可活动地 将移动滑杆与该内芯外壳的两半片的内壁连接在一起;  One or more outer small connecting plates movably connecting the sliding sleeve to the inner walls of the two halves of the inner core casing; one or more inner small connecting plates disposed inside the inner core casing, It movably connects the moving slider to the inner wall of the two halves of the inner core casing;
一个或一个以上的挡块, 其对该滑套进行卡设。  One or more stops that snap the sleeve.
12、 根据权利要求 11 所述的无菌灌装包装机, 其特征在于, 该外部小连接板中的 两个连接为 Λ形, 该内部小连接板的两个连接位为 V形, 其均并可以绕其顶端旋转进而 闭合或打开。  12. The aseptic filling and packaging machine according to claim 11, wherein two of the outer small connecting plates are in a shape of a dove, and the two connecting positions of the inner small connecting plate are V-shaped, both of which are It can be rotated around its top to close or open.
13、 根据权利要求 12所述的无菌灌装包装机, 其特征在于, 该外部小连接板顶端 与滑套的外壁活动连接, 另两端分别与芯模外壳的两半片的内壁活动连接; 该内部小连  The aseptic filling and packaging machine according to claim 12, wherein the top end of the outer small connecting plate is movably connected to the outer wall of the sliding sleeve, and the other ends are respectively movably connected to the inner walls of the two halves of the core mold outer casing; The internal small company
14 14
更正页 (细则第 91条) 接板顶端与移动滑杆活动连接, 另两端分别也与芯模外壳的两半片的内壁活动连接。Correction page (Article 91) The top of the board is movably connected to the moving slider, and the other ends are also movably connected to the inner walls of the two halves of the core mold housing.
14、 根据权利要求 11、 12或 13所述的无菌灌装包装机, 其特征在于, 在内部小连 接板与该滑套之间的移动滑杆上套装有弹簧。 14. An aseptic filling and packaging machine according to claim 11, 12 or 13, wherein the moving slide bar between the inner small connecting plate and the sliding sleeve is provided with a spring.
15、 根据权利要求 14所述的无菌灌装包装机, 其特征在于, 该连结成 V形的内部 小连接板与该连接成 Λ形的外部小连接板设置于该内芯模机构的两侧。  The aseptic filling and packaging machine according to claim 14, wherein the inner small connecting plate connected to the V shape and the outer small connecting plate connected to the circular shape are disposed on the inner core mold mechanism. side.
16、 根据权利要求 15所述的无菌灌装包装机, 其特征在于, 该内部小连接板的数 量为八。  16. The aseptic filling and packaging machine according to claim 15, wherein the number of the inner small connecting plates is eight.
17、 根据权利要求 15所述的无菌灌装包装机, 其特征在于, 该外部小连接板的数 量为四。  17. The aseptic filling and packaging machine according to claim 15, wherein the number of the outer small connecting plates is four.
18、 根据权利要求 1所述的无菌灌装包装机, 其特征在于, 该底部定型工位装置、 高频封焊工位装置、 底部预成型工位装置、 顶部定型工位装置、 顶部高频封悍工位装置 和顶部预成型工位装置上, 均安装有密封焊接刀头, 该密封焊接刀头, 固定在焊刀支架 上, 其包括:  18. The aseptic filling and packaging machine according to claim 1, wherein the bottom positioning station device, the high frequency sealing station device, the bottom preforming station device, the top setting station device, and the top high frequency device A sealing welding head is mounted on the sealing station device and the top preforming station device, and the sealing welding head is fixed on the welding tool holder, and the method comprises:
两个一端固定连接的成型连杆,  a molded connecting rod fixedly connected at one end,
分别固定在该成型连杆另一端的刀头,  Fixed to the cutter head at the other end of the forming link,
一端与该成型连杆不固定的一端连接, 另一端可转动地固定在焊刀机架上的摆臂。 One end is connected to one end of the forming link that is not fixed, and the other end is rotatably fixed to the swing arm of the welding tool frame.
19、 根据权利要求 18所述的无菌灌装包装机, 其特征为, 该两成型连杆通过一往 复杆连接。 19. An aseptic filling and packaging machine according to claim 18, wherein the two shaped links are connected by a pair of links.
20、 根据权利要求 18或 19所述的无菌灌装包装机, 其特征为, 该两成型连杆通过 轴承连接在一起。  20. An aseptic filling and packaging machine according to claim 18 or 19, wherein the two forming links are joined together by bearings.
21、 根据权利要求 20所述的无菌灌装包装机, 其特征为, 该成型连杆与该焊刀支 架通过铰链连接。  21. The aseptic filling and packaging machine according to claim 20, wherein the forming link and the welding blade holder are connected by a hinge.
22、 根据权利要求 21 所述的无菌灌装包装机, 其特征为, 该摆臂与该焊刀支架通 过铰链连接。  22. The aseptic filling and packaging machine according to claim 21, wherein the swing arm is coupled to the weld holder by a hinge.
23、 根据权利要求 22所述的无菌灌装包装机, 其特征为, 该焊刀支架固定在另一 支架上。  23. An aseptic filling and packaging machine according to claim 22, wherein the weld holder is fixed to the other holder.
24、 根据权利要求 1所述的无菌灌装包装机, 其特征为, 该角成型装置包括- 两下端分别与传动机构连接的角成型连杆;  24. The aseptic filling and packaging machine according to claim 1, wherein the angle forming device comprises: an angle forming link connecting the lower ends to the transmission mechanism respectively;
固定连接该角成型连杆上端的底角成型连板及装在其上的两个底角成型顶杆; 固定在该角成型连杆上的具有向下倾斜的斜面的角成型滑轨;  a bottom corner forming connecting plate fixedly connected to the upper end of the corner forming connecting rod and two bottom corner forming ejectors mounted thereon; an angle forming sliding rail fixed on the corner forming connecting rod with a downwardly inclined inclined surface;
15 15
更正页 (细则第 91条) 在上述斜面上移动的顶角成型顶杆, 顶角成型顶杆上设装有弹簧。 Correction page (Article 91) The top corner forming ejector is moved on the inclined surface, and the top corner forming ejector is provided with a spring.
25、 根据权利要求 24所述的无菌灌装包装机, 其特征为, 该角成型连杆通过一角 成型顶板与该传动机构连接。  25. The aseptic filling and packaging machine according to claim 24, wherein the angle forming link is coupled to the transmission mechanism by a corner forming top plate.
26、 根据权利要求 24所述的无菌灌装包装机, 其特征为, 该角成型连杆上端通过 一底角成型连扳固定连接, 并且该底角成型顶杆设置在该底角成型连扳上。  The aseptic filling and packaging machine according to claim 24, wherein the upper end of the angle forming connecting rod is fixedly connected by a bottom corner forming and the bottom corner forming ejector is disposed at the bottom corner forming joint Pull it up.
27、 根据权利要求 25或 26所述的无菌灌装包装机, 其特征为, 该角成型顶板通过 凸轮导杆与传动机构相连。  27. An aseptic filling and packaging machine according to claim 25 or 26, wherein the angle forming top plate is coupled to the transmission mechanism by a cam guide.
28、 根据权利要求 25或 26所述的无菌灌装包装机, 其特征为, 顶角成型顶杆通过 一折角顶杆座与主机固定连接。  28. An aseptic filling and packaging machine according to claim 25 or 26, wherein the top corner forming ram is fixedly coupled to the main body by a gusseted pedestal.
29、 根据权利要求 25或 263所述的无菌灌装包装机, 其特征为, 该顶角成型顶杆 与斜面相接处的一侧设置有滚轮。  The aseptic filling and packaging machine according to claim 25 or 263, characterized in that the side of the top corner forming ejector that is in contact with the inclined surface is provided with a roller.
30、 根据权利要求 29所述的无菌灌装包装机, 其特征为, 该斜面与垂直线成 5Q-20Q 的夹角。 30. The aseptic filling and packaging machine according to claim 29, wherein the slope is at an angle of 5 Q to 20 Q from the vertical.
31、 根据权利要求 30所述的无菌灌装包装机, 其特征为, 该夹角为 1 0 Q31. The aseptic filling and packaging machine according to claim 30, wherein the included angle is 10 Q.
32、 根据权利要求 1所述的无菌灌装包装机, 其特征为, 该灌装工位装置上设有一 无菌灌装装置该无菌灌装装置包括灌装阀、 进料阀和物料罐, 其特征为, 其还包括一液 位计, 该液位计包括:  32. The aseptic filling and packaging machine according to claim 1, wherein the filling station device is provided with an aseptic filling device, wherein the aseptic filling device comprises a filling valve, a feeding valve and a material. a tank, characterized in that it further comprises a liquid level gauge, the liquid level gauge comprising:
一设置于该物料罐中的浮筒;  a pontoon disposed in the material tank;
一端与该浮筒相连另一端在该液位计内部的薄壁管中滑动的的滑杆;  a sliding rod that is connected to the pontoon at one end and slides in a thin-walled tube inside the liquid level gauge at the other end;
一设置在该滑杆上端的磁环;  a magnetic ring disposed at an upper end of the slider;
两个设置在该薄壁管外侧的磁性开关, 其通过信号线与进料罐的截止阀连接。  Two magnetic switches disposed outside the thin-walled tube are connected to the shut-off valve of the feed tank through signal lines.
33、 根据权利要求 32所述的无菌灌装包装机, 其特征为, 该灌装阀的灌装阀体内 部设置有隔垫。  33. The aseptic filling and packaging machine according to claim 32, wherein a body of the filling valve of the filling valve is provided with a spacer.
34、 根据权利要求 32或 33所述的无菌灌装包装机, 其特征为, 该灌装阀内部设置 有丝网与胶垫。  34. The aseptic filling and packaging machine according to claim 32 or 33, wherein the filling valve is internally provided with a wire mesh and a rubber pad.
35、 根据权利要求 34所述的无菌灌装包装机, 其特征为, 该液位计在下端设置有 排液口, 上端设置有排气口, 顶部设置有缸罩。  35. The aseptic filling and packaging machine according to claim 34, wherein the liquid level gauge is provided with a liquid discharge port at the lower end, an exhaust port at the upper end, and a cylinder cover at the top.
36、 根据权利要求 35所述的无菌灌装包装机, 其特征为, 该滑杆通过螺栓与该磁 环相连接。  36. The aseptic filling and packaging machine according to claim 35, wherein the slide bar is coupled to the magnetic ring by a bolt.
37、 根据权利要求 1所述的无菌灌装包装机, 其特征为, 该热风杀菌工位装置、 紫  37. The aseptic filling and packaging machine according to claim 1, wherein the hot air sterilization station device, purple
16 16
更正页 (细则第 91条) 外线杀菌工位装置和双氧水杀菌装置组成双氧水与无菌风装置,该双氧水与无菌风装置, 其包括有高效过滤器和紫外线灯, 其机架上设置有: Correction page (Article 91) The external sterilization station device and the hydrogen peroxide sterilization device constitute a hydrogen peroxide and a sterile air device, and the hydrogen peroxide and aseptic air device comprises a high efficiency filter and an ultraviolet lamp, and the frame is provided with:
安装在机架上并且内部设置有该过滤器和紫外线灯的无菌风箱;  a sterile bellows mounted on the frame and internally provided with the filter and UV lamp;
与该无菌风箱相连的高压风机;  a high pressure blower connected to the sterile bellows;
与该高压风机相连的分风器;  a splitter connected to the high pressure blower;
与该分风器相连的无菌热风隧道, 其内部设置有一个或一个以上的热风枪, 该无菌 风隧道的末端还依次设置有紫外线灯、 双氧水喷头与气控阀, 该双氧水喷头与气控阔与 该双氧水箱相连通。  The aseptic hot air tunnel connected to the air separator is provided with one or more heat air guns, and the end of the aseptic air tunnel is further provided with an ultraviolet lamp, a hydrogen peroxide nozzle and a gas control valve, and the hydrogen peroxide nozzle and the gas The control width is connected to the hydrogen peroxide tank.
38、 根据权利要求 37所述的无菌灌装包装机, 其特征为, 该无菌风箱与该高压风 机之间还设置有内有中级过滤器的中级过滤箱。  38. The aseptic filling and packaging machine according to claim 37, wherein an intermediate filter tank having an intermediate filter is further disposed between the sterile bellows and the high pressure fan.
39、 根据权利要求 37或 38所述的无菌灌装包装机, 其特征为, 该热风枪端部分别 设置有喷头和 I或温度传感器。  39. The aseptic filling and packaging machine according to claim 37 or 38, wherein the end portions of the heat gun are provided with a head and an I or a temperature sensor, respectively.
40、 根据权利要求 39所述的无菌灌装包装机, 其特征为, 该高压风机与一风机相 连。  40. The aseptic filling and packaging machine of claim 39, wherein the high pressure blower is coupled to a fan.
41、 根据权利要求 40所述的无菌灌装包装机, 其特征为, 该高效过滤器和' /或该 中级过滤器内安装有过滤纸, 该过滤纸的纸孔直径小于 Ο.ΐμπι; 、  41. The aseptic filling and packaging machine according to claim 40, wherein the high efficiency filter and/or the intermediate filter are provided with filter paper having a paper hole diameter smaller than Ο.ΐμπι; ,
42、 根据权利要求 41所述的无菌灌装包装机, 其特征为, 该双氧水箱为压力容器, 其输出管道上安装有压力开关。  42. The aseptic filling and packaging machine according to claim 41, wherein the hydrogen peroxide tank is a pressure vessel, and a pressure switch is mounted on the output pipe.
43、 根据权利要求 1所述的无菌灌装包装机, 其特征为, 该凸轮传动装置包括凸轮 机构, 该凸轮机构包括一个以上的固定在与电动机带动的蜗轮蜗杆减速器输出轴连接的 传动轴上的凸轮, 该凸轮为折角凸轮、 底成型凸轮、 无菌灌装凸轮、 顶成型凸轮、 芯模 凸轮和拉包凸轮。  43. The aseptic filling and packaging machine according to claim 1, wherein the cam gear comprises a cam mechanism comprising more than one transmission fixed to an output shaft of the worm gear reducer driven by the motor. A cam on the shaft, the cam is a chamfer cam, a bottom forming cam, an aseptic filling cam, a top forming cam, a mandrel cam, and a pull bag cam.
44、 根据权利要求 43 所述的无菌灌装包装机, 其特征为, 该凸轮组分为若干组, 各组安装于不同的传动轴上, 每个传动轴之间采用传动件连接。  44. The aseptic filling and packaging machine according to claim 43, wherein the cam components are in groups, each set is mounted on a different drive shaft, and each of the drive shafts is connected by a transmission member.
45、 根据权利要求 44所述的无菌灌装包装机, 其特征为, 该折角凸轮和底成型凸 轮为一组; 该顶成型凸轮为一组; 该无菌灌装凸轮、 芯模凸轮和拉包凸轮为一组。  45. The aseptic filling and packaging machine according to claim 44, wherein the angled cam and the bottom forming cam are a group; the top forming cam is a group; the aseptic filling cam, the mandrel cam and The pull bag cams are a group.
46、 根据权利要求 44、 45或 46所述的无菌灌装包装机, 其特征为, 上述传动件为 伞齿轮和 /或蜗轮蜗杆。  46. An aseptic filling and packaging machine according to claim 44, 45 or 46 wherein said transmission member is a bevel gear and/or a worm gear.
47、 根据权利要求 46所述的无菌灌装包装机, 其特征为, 上述凸轮通过凸轮轴键 固定在传动轴上。  47. The aseptic filling and packaging machine according to claim 46, wherein said cam is fixed to the drive shaft by a camshaft key.
17a 17a
更正页 (细则第 91条) Correction page (Article 91)
48、 根据权利要求 47所述的无菌灌装包装机, 其特征为, 上述电动机带动的蜗轮 杆减速器输出轴为双向输出轴。 48. The aseptic filling and packaging machine according to claim 47, wherein the motor-driven worm gear reducer output shaft is a bidirectional output shaft.
49、 根据权利要求 48所述的无菌灌装包装机, 其特征为, 上述凸轮上设置有不同 圆弧段圆滑连接成的曲线凹槽和曲线外轮廓.  49. The aseptic filling and packaging machine according to claim 48, wherein the cam is provided with a curved groove and a curved outer contour which are smoothly connected by different arc segments.
50、 根据权利要求 1、 2、 4、 7、 11、 18、 24、 32、 37或 43所述的无菌灌装包装机, 其特征为, 其还包括设置在各个装置工位两侧的链条传送带。  50. The aseptic filling and packaging machine of claim 1, 2, 4, 7, 11, 18, 24, 32, 37 or 43 further comprising: disposed on each side of each device station Chain conveyor belt.
51、 根据权利要求 50所述的无菌灌装包装机, 其特征为, 该链条传送带每四条为一 组, 分两层设置, 每层设置有两条传送带, 并且垂直方向上的两条传送带位置相对应。  51. The aseptic filling and packaging machine according to claim 50, wherein the chain conveyor belt is provided in groups of four, two layers, two conveyor belts per layer, and two conveyor belts in the vertical direction. The location corresponds.
17b 17b
更正页 (细则第 91条)  Correction page (Article 91)
PCT/CN2007/002057 2007-05-18 2007-07-02 An aseptic filling packaging machine WO2008141486A1 (en)

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Cited By (5)

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CN102837838A (en) * 2012-09-18 2012-12-26 广州达意隆包装机械股份有限公司 Central distribution quantitative filling machine
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IT201900004587A1 (en) * 2019-03-27 2020-09-27 Gea Procomac Spa STERILE CONTAINER PROCESSING OR TRANSFER UNIT, PRESSURIZATION PROCESS OF THIS UNIT AND BOTTLING PLANT
CN113264493A (en) * 2021-05-14 2021-08-17 遂宁思瑞食品有限公司 Automatic can production line

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