WO2008139981A1 - Light emitting device and package assembly for light emitting device - Google Patents
Light emitting device and package assembly for light emitting device Download PDFInfo
- Publication number
- WO2008139981A1 WO2008139981A1 PCT/JP2008/058443 JP2008058443W WO2008139981A1 WO 2008139981 A1 WO2008139981 A1 WO 2008139981A1 JP 2008058443 W JP2008058443 W JP 2008058443W WO 2008139981 A1 WO2008139981 A1 WO 2008139981A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- light emitting
- emitting device
- lower electrode
- metal substrate
- substrate
- Prior art date
Links
- 239000000758 substrate Substances 0.000 claims abstract description 204
- 229910052751 metal Inorganic materials 0.000 claims abstract description 109
- 239000002184 metal Substances 0.000 claims abstract description 109
- 239000000919 ceramic Substances 0.000 claims abstract description 86
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 21
- 229910000679 solder Inorganic materials 0.000 claims description 21
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 abstract description 3
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- 229910002601 GaN Inorganic materials 0.000 description 15
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 15
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
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- 238000002844 melting Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
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- 238000005476 soldering Methods 0.000 description 2
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
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- GZCWPZJOEIAXRU-UHFFFAOYSA-N tin zinc Chemical compound [Zn].[Sn] GZCWPZJOEIAXRU-UHFFFAOYSA-N 0.000 description 1
- 229910000969 tin-silver-copper Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/93—Batch processes
- H01L24/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/013—Alloys
- H01L2924/0132—Binary Alloys
- H01L2924/01322—Eutectic Alloys, i.e. obtained by a liquid transforming into two solid phases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12041—LED
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/156—Material
- H01L2924/15786—Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
- H01L2924/15787—Ceramics, e.g. crystalline carbides, nitrides or oxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/35—Mechanical effects
- H01L2924/351—Thermal stress
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
Definitions
- the present invention relates to a light emitting device in which upper and lower electrode type light emitting diodes are provided on a substrate comprising a metal substrate and a ceramic substrate in contact with the metal substrate.
- the present invention relates to a package assembly for a light emitting device having a ceramic substrate fitting hole for fitting the metal substrate and a ceramic substrate in contact with the metal substrate.
- the present invention relates to a conductive connecting member for connecting an upper electrode of the upper and lower electrode type light emitting diode and a conductive film provided on a ceramic substrate.
- FIGS. 6 (a) to (c) are for explaining a conventional example, and are a light emitting device in which upper and lower electrode type light emitting diodes are provided inside a reflection frame.
- the lower electrode of the upper and lower electrode type light emitting diode 63 is joined on one metal substrate 61.
- the upper electrode of the upper and lower electrode type light emitting diode 63 is joined to the other metal substrate 62 by a conductive connecting member 64.
- the one metal substrate 61 is separated from the other metal substrate 62 by an insulating member or space 67.
- the separated metal substrates 6 1 and 6 2 are integrally held by a reflection frame 6 6.
- the upper and lower electrode type light emitting diodes 63 are sealed in the reflection frame 66 by a sealing material 68.
- the sealing material 68 is filled up to the upper surface of the reflective frame 66, and a fluorescent film 69 is formed thereon.
- the light emitting device described in Japanese Patent Application Laid-Open No. 2 0 7-2 7 5 8 5 is a wire bonding method using ultrasonic waves or the like when connecting the upper electrode of the upper and lower electrode type light emitting diode and the other metal substrate. Is used.
- the light emitting device does not cause an accident such as cutting due to vibration of the wire bonding
- the upper and lower electrode type light emitting diodes are sealed with a sealing material, and then a phosphor layer is provided on the sealing material.
- a space portion 6 81 is formed between the sealing material and the fluorescent film.
- the air in the space 6 81 expands due to heat generated from the light emitting diode, there is no escape path, and the phosphor film cracks or turns.
- the light emitting diode does not fill the entire reflective frame with the sealing material, but when only the upper part is sealed, the distance of light passing through the phosphors of different colors is different, resulting in uneven color. Does not emit light in the desired color.
- the light-emitting diode attached to the metal substrate with slits shown in FIG. 6 is sealed with a transparent resin, and a material with high hardness is used to give strength to the transparent resin. .
- the high-hardness sealing material has a problem that the thermal stress generated from the light emitting diode is large. The thermal stress may break the wiring that supplies power to the light emitting diode.
- the sealing material and the fluorescent film, and the fluorescent film and the transparent protective film are bonded to each other in a semi-cured state.
- the sealing material, the fluorescent film, and the transparent protective film are each well bonded, but when being in a cured state, stress due to shrinkage is applied. That is, the sealing material is bent during the contraction. Since the fluorescent film is pulled along with the bending of the sealing material, the fluorescent film may be cracked, turned up, or ruptured.
- the light emitting device is separated between the metal substrates 61, 62 by a transparent insulating member 67.
- the insulating member 67 has reduced efficiency because light emitted from the upper and lower electrode type light emitting diodes 63 escapes.
- a method for manufacturing a plurality of light emitting diodes in large quantities is that a desired number of light emitting diodes can be attached by cutting a lead frame after attaching a predetermined member to a predetermined location using a lead frame.
- the light emitting device includes a substrate, a light emitting diode, and a light emitting diode.
- There are different members such as diode electrode and lead wire, reflection frame and substrate. In order to optimize the various installations, it was necessary to strictly control the temperature. If the temperature control is not sufficient, the light emitting diode is often adversely affected. Disclosure of the invention
- the present invention provides a phosphor-containing film by the above-described stress or by the expansion of air accumulated in a space formed between the sealing material and the phosphor-containing film.
- An object of the present invention is to provide a light-emitting device with excellent luminous efficiency that does not crack or turn up.
- An object of the present invention is to provide a light-emitting device that is excellent in mass productivity, can withstand a large current and thermal stress, and is maintained at high strength.
- An object of the present invention is to provide a package assembly for a light emitting device suitable for mass production having a fitting hole for fitting a metal substrate and a ceramic substrate.
- the light emitting device includes a substrate in which a metal substrate and a ceramic substrate having a conductive film formed at least on the upper surface are in contact with each other, and a bottom portion extending over the metal substrate and the ceramic substrate.
- a reflective frame made of an insulating member having an opening bonded to a substrate; at least one vertical electrode type light emitting diode having a lower electrode attached to a metal substrate inside the reflective frame; and the vertical electrode type At least one conductive connecting member connecting the upper electrode of the light emitting diode and the conductive film on the ceramic substrate; the metal substrate; the lower electrode of the upper and lower electrode type light emitting diode; and the upper portion of the upper and lower electrode type light emitting diode.
- the electrode and the conductive connecting member, and the solder that joins the conductive connecting member and the conductive film are at least configured. .
- the light emitting device of the present invention is characterized in that the substrate, the reflection frame, at least one upper and lower electrode type light emitting diode, at least one conductive connecting member, and a plurality of light emitting portions made of solder are formed. .
- the conductive connecting member has at least one gold wire rib. It is composed of Bonn.
- the metal substrate is a metal substrate with a heat sink, and the thickness of the metal substrate is substantially equal to that of the ceramic substrate.
- the light-emitting device of the present invention is characterized in that the light-emitting portions are connected in series, parallel, or series-parallel.
- the light emitting device of the present invention is characterized in that a material for sealing the upper and lower electrode type light emitting diodes is provided in the reflection frame.
- a fluorescent film containing at least one phosphor that converts light emitted from the upper and lower electrode type light emitting diodes into almost white light is attached in the reflection frame or on the upper surface of the reflection frame. It is characterized by being.
- a package assembly for a light emitting device according to the present invention includes a plurality of metal substrates connected by connecting portions, a metal substrate assembly in which a ceramic substrate fitting portion is provided on one of the metal substrates, and the respective fittings.
- a ceramic substrate having a conductive film formed on at least the upper portion thereof, and a pair of the metal substrates and an insulating member having an opening bonded to the bottom so as to straddle the ceramic substrate.
- the package assembly for a light emitting device is characterized in that it is composed of at least a reflection frame.
- the package assembly for a light emitting device according to the present invention is characterized in that the lead connection portion is composed of a lead connection portion, and a lead connection portion is provided on three sides of the metal substrate.
- the package assembly for a light emitting device is characterized in that the lead connecting portion is provided with a weak portion and can be easily separated.
- the package assembly for a light emitting device is characterized in that the lead connection portion is provided with a cutting portion made of a groove having a depth controlled by bottom dead center control.
- a light emitting portion or the like is provided on a substrate in which a metal substrate and a ceramic substrate are in contact with each other on one side.
- the ceramic substrate has a conductive film formed on at least the top.
- the bottom of the reflection frame made of an insulating member having an opening is bonded with an adhesive such as a thermosetting resin so as to straddle the metal substrate and the ceramic substrate.
- an adhesive such as a thermosetting resin
- At least one plate-like conductive connecting member joins the upper electrode of the upper and lower electrode type light emitting diode and the conductive film on the ceramic substrate.
- the metal substrate and the lower electrode of the upper and lower electrode type light emitting diode, the upper electrode of the upper and lower electrode type light emitting diode and the conductive connecting member, and the conductive connecting member and the conductive film are simultaneously bonded by solder.
- the upper and lower electrodes of the upper and lower electrode type light emitting diode, the metal substrate, the conductive connection member, the conductive film, etc. are connected by solder, solder paste, solder and flux, gold-tin eutectic solder paste, indium-based eutectic solder, etc.
- solder is, for example, gold and tin
- the light-emitting device of the present invention includes a plurality of substrates in which a metal substrate and a ceramic substrate are in contact with each other, and a reflection frame made of an insulating member having an opening corresponding to each of the substrates is the metal substrate and the ceramic substrate. It differs from the said invention in the point which adhere
- the light emitting device can easily be a linear light source or a surface light source.
- the conductive connecting member is composed of a substantially rectangular gold wire ribbon.
- the gold wire ribbon may be formed into a thin strip shape instead of having two arm-shaped connecting portions.
- the gold wire ribbon has less processing effort, is easy to bend, and is easy to be soldered as compared to a gold-plated copper.
- the gold wire ribbon can be easily soldered. This narrow width has the advantage of not only creating shadows of light emitted from the upper and lower electrode light emitting diodes, but also allowing large currents to flow reliably.
- the gold wire ribbon has a width of 0.1 mm to 0.2 mm and a thickness of 0.025 mm.
- a heat sink is attached to the metal substrate, and the thickness of the ceramic substrate and the metal substrate with the heat sink is substantially the same.
- the light-emitting device provided on the metal substrate with the heat sink has a high heat dissipation effect and can flow a large current, so that high luminance can be obtained.
- a plurality of the light emitting units composed of the single reflection frame are connected in series, in parallel, or in series-parallel.
- By connecting the light emitting units electrically in series, in parallel, or in series-parallel it is possible to easily obtain a light emitting device having a desired brightness or a desired size.
- a plurality of sets of the light emitting units can be attached in a row shape Z or a column shape, and can be a line light source or a surface light source.
- a material for sealing the upper and lower electrode type light emitting diodes is filled in the reflection frame.
- the sealing material can be omitted by using a plate-like conductive connecting member or a gold wire ribbon, but the sealing material can be used in a place where there is vibration.
- a fluorescent film containing at least one phosphor that converts light emitted from the upper and lower electrode type light emitting diodes into substantially white light is provided in the reflection frame or on the upper surface of the reflection frame. Since the light emitting device provided with the phosphor film converts the light of the upper and lower electrode type light emitting diodes into white, it can be used as a normal lighting device.
- the upper and lower electrode type light emitting diodes are blue light emitting diodes or ultraviolet light emitting diodes, and in the case of blue light emitting diodes, a fluorescent film containing a phosphor that absorbs blue and develops yellow, or green and red that absorbs blue
- a phosphor film containing a phosphor that develops color By using a phosphor film containing a phosphor that develops color, almost white light is emitted together with the blue color of the blue light emitting diode. It has become.
- a phosphor film that contains blue, green, and red phosphors that absorb ultraviolet rays produces a white color, or a phosphor that absorbs ultraviolet rays and develops a blue color. Even when using a phosphor that absorbs the blue light and develops green and red colors, almost white light can be emitted.
- the package assembly for a light emitting device of the present invention comprises a metal substrate assembly in which a plurality of ceramic substrate fitting holes for fitting a metal substrate and a ceramic are provided.
- the metal substrate is connected by a connecting portion and connected to a lead frame or another metal substrate.
- the ceramic substrate is surrounded by a lead connection portion that protrudes from a lead frame or another fitting hole on three sides and the other side of the metal substrate on the other side.
- the ceramic substrate fitting hole is sized such that one side is in contact with one side of the metal substrate when the ceramic substrate is fitted.
- the ceramic substrate is formed by forming a conductive film that can be connected to a conductive connecting member, such as a gold wire ribbon, and then attaching a reflective frame having an opening made of an insulating member with a thermosetting resin adhesive. It is done.
- the reflection frame has a bottom part bonded with an adhesive so as to straddle the metal substrate and the ceramic substrate.
- the light emitting device package assembly of the present invention has a reinforcing lead portion between the lead connecting portions. By providing it, the strength is increased.
- the ceramic substrate fitting hole and the predetermined space are punched out by a press or the like. Thereafter, a ceramic substrate prepared in advance is fitted into the ceramic substrate fitting hole.
- the lead frame is placed on a plate-like member when the ceramic substrate is fitted.
- the lead frame is a thermosetting resin adhesive having a reflective frame having an opening made of an insulating member so as to straddle the metal substrate and the ceramic substrate after the ceramic substrate is fitted into the ceramic substrate fitting hole. To fix.
- the lead connection part is preferably provided with a lead-like connection part on three sides of the metal substrate.
- the lead connection portion is composed of a fragile portion.
- the fragile portion has a strength capable of being easily separated after completion without being separated when the light emitting portion is manufactured.
- the package assembly for a light-emitting device includes a cut portion formed by a groove having a depth controlled by bottom dead center control in the lead connection portion when the metal substrate and the ceramic substrate fitting hole are produced. Is provided.
- the cut portion formed of the groove whose depth is controlled can be easily separated after parts such as upper and lower electrode type light emitting diodes are attached to the metal substrate and ceramic substrate fitting holes.
- the metal substrate and the ceramic substrate are in contact with each other, and light does not leak from between the metal substrate and the ceramic substrate, so that the light emitting device is highly efficient.
- the metal substrate and the ceramic substrate are brought into contact with each other, and the reflection frame is attached by the adhesive across the metal substrate and the ceramic substrate. It is firmly held as one package or light emitting device.
- the upper electrode of the upper and lower electrode type light emitting diode and the conductive film on the ceramic substrate are connected by the plate-like conductive connecting member or the gold wire ribbon, so that the heat dissipation is good and a large current flows.
- the plate-like conductive connecting member or the gold wire ribbon is more resistant to vibration than the wire bonding, and even if the sealing material is omitted, the connecting portion does not break.
- a solder having a high melting point is used for each joint, a solder having a low melting point can be used for connection with other printed wiring boards and the like. It is possible to obtain a light emitting device composed of upper and lower electrode type light emitting diodes without vibrations applied to the layers and without defective products.
- the upper and lower electrode type light emitting diodes are connected in series and Z or in parallel. Since it can be connected in columns, rows, and Z or columns, a light-emitting device having a desired brightness and size can be easily obtained.
- the upper and lower electrode type light emitting diode can easily obtain light of a desired color in addition to white light only by changing the type of the phosphor or the phosphor-containing film body.
- FIG. 1 (a) to (c) show a first embodiment of the present invention
- FIG. 1 (a) is a plan view of the light emitting device
- FIG. 1 (b) is a sectional view of the light emitting device
- FIG. (C) is a bottom view of the light emitting device.
- FIG. 2 is a view for explaining a lead frame provided with a large number of light emitting diode package assemblies.
- FIGS. 3 (a) to 3 (c) are views for explaining a state in which a lead frame provided with a large number of LED package assemblies and upper and lower electrode type light emitting diodes are attached.
- FIG. 4 is a view for explaining another lead frame provided with a large number of light emitting diode package coupling bodies.
- FIG. 6 is for explaining a conventional example, and shows a light emitting device in which upper and lower electrode type light emitting diodes are provided inside a reflection frame.
- FIGS. 1 (a) to (c) show a first embodiment of the present invention
- FIG. 1 (a) is a plan view of the light emitting device
- FIG. 1 (b) is a sectional view of the light emitting device
- FIG. (C) FIG. 4 is a bottom view of the light emitting device.
- the size relationship does not always coincide with the actual size in order to make the explanation easy to understand.
- the metal substrate 11 and the ceramic substrate 12 are composed of one substrate in contact with each other.
- the bottom of the reflection frame 16 is fixed integrally with the metal substrate 11 and the ceramic substrate 12 with, for example, a thermosetting resin adhesive.
- the metal substrate 11 is made of, for example, aluminum, copper, iron, or an alloy thereof, and is surface-treated with nickel and silver as necessary.
- a lower electrode (not shown) is attached to the upper part of the metal substrate 11.
- the upper electrode 13 1 is provided around the upper part, and the portion connected to the arm of the conductive connecting member 14 described later is wide.
- the conductive connection member 14 is provided with, for example, an arm-shaped connection portion 14 1 having two arms, and a tip portion of the conductive connection member 14 is connected to the upper electrode 13 1 of the upper and lower electrode type light emitting diode 1 3. Yes.
- the ceramic substrate 12 is in contact with the metal substrate 11 at one side, and a conductive film 17 is formed on at least a part of the upper surface.
- the other end of the conductive connecting member 14 is joined to a conductive film 17 provided on the ceramic substrate 12.
- the reflective frame 16 provided with the reflective portion 1 6 1 is made of, for example, a thermosetting resin adhesive mainly composed of a two-component epoxy resin, or a thermosetting resin adhesive made of a two-component silicone resin.
- the metal substrate 11 and the ceramic substrate 12 are bonded to each other by an agent. The metal substrate 11 and the ceramic substrate 12 are firmly held by the reflective frame 16 and the adhesive 15 even though they are not bonded at the contact portion.
- the joint portion can be subjected to gold and / or silver plating in advance.
- the metal substrate 11 can be subjected to silver and / or gold plating on the entire upper surface, thereby simultaneously achieving three current enhancements: current conductivity improvement, light reflectivity, and joint wettability.
- the upper / lower electrode type light emitting diode 13 has an opening for emitting light to the upper electrode 13 1, and has a large area portion where the arm-like connection portion 14 1 of the conductive connection member 14 is easily joined. Is formed.
- the light radiated from the side portion of the upper and lower electrode type light emitting diodes 13 is adapted to be radiated to the outside through an opening formed between the arm-shaped connection portions 14 1, and the light. Is efficiently radiated to the outside.
- the conductive connecting member 14 is a single strip-shaped plate member instead of providing two arm-shaped connecting portions 14 1, the center of the upper electrode 13 1 of the upper and lower electrode type light emitting diode 13, Can be connected to at least one end. Further, the strip-shaped plate member is made of a gold wire ribbon, so that a large current can flow and it can be easily bent.
- the reflective frame 16 is filled with a transparent sealing material (not shown) as necessary.
- the transparent sealing material can be an elastomer type.
- the elastomer type resin preferably has a hardness of 15 to 85, preferably 20 to 80, as Shah A (rubber hardness).
- the transparent sealing material is an elastomer made of a silicone resin.
- the transparent sealing material having the hardness can absorb the thermal stress even when a thermal stress due to a difference in thermal expansion coefficient between the metal substrate 11 and the conductive connecting member 14 is applied.
- a phosphor-containing film body (not shown) is provided on the surface of the stopper material or the opening of the reflection frame 16.
- the phosphor-containing film body is selected depending on the upper and lower electrode type light emitting diodes 13 to be used and the desired color of light.
- a diffuse reflection member is disposed between the transparent sealing material and the phosphor-containing film body, so that light from the upper and lower electrode type light emitting diodes 13 is effectively emitted in a desired direction.
- the transparent sealing material includes A phosphor can also be contained.
- the space 2 4 provided around the metal substrate 11 1 (excluding the ceramic substrate fitting hole 1 2 ′) has an opening ratio of 25% to 50%, preferably 30% with respect to the lead frame 21. From% to 45%.
- the lead frame 21 can reduce the heat capacity of the metal plate itself by increasing the aperture ratio, and since heat is dissipated quickly even when heat treatment such as a reflow furnace is performed, heat to the upper and lower electrode type light emitting diodes can be reduced. The adverse effects of can be eliminated.
- the frame 2 2 has a plurality of positioning holes 2 2 1 around it.
- FIGS. 3 (a) to 3 (c) are views for explaining a state in which a lead frame provided with a large number of LED package assemblies and upper and lower electrode type light emitting diodes are attached.
- the lead frame 31 is composed of a plurality of pairs of metal substrates 11 and ceramic substrate fitting holes 1 2 'in a frame 3 2 by a large number of lead connecting portions 3 1 1.
- Connect to frame 3 2, other metal substrate 1 1, or ceramic substrate fitting hole 1 2 ′ Has been.
- the metal substrate 1 1 and the ceramic substrate fitting hole 1 2 ′ are surrounded by a plurality of space portions 3 1 2.
- the space portion 3 1 2 is provided with at least one lead connection portion 3 1 1, and is connected to the frame 3 2, another metal substrate 1 1, or a ceramic substrate fitting hole 1 2. . Further, the metal substrate 11 and the ceramic substrate fitting hole 1 2 ′ can be provided in the frame 3 2 (lead frame) without using the lead connection portion 3 11.
- FIG. 4 is a view for explaining another lead frame provided with a large number of light emitting diode package coupling bodies.
- the lead frame 41 is composed of a plurality of pairs of metal substrates 11 and ceramic substrate fitting holes 1 2 ′ in a frame 4 2. 4 2, connected to another metal substrate 1 1, or to the ceramic substrate fitting hole 1 2 ′.
- the metal substrate 11 is different from the third embodiment in that the metal substrate 11 is connected to the frame 4 2 or the reinforcing lead connection portion 4 15 by the lead connection portion 4 11.
- the reinforcing lead connecting portion 4 15 is resistant to strength even if the space portion 4 1 2 is increased.
- the space part 4 1 2 is provided with at least one lead connection part 4 1 1, the frame 4 2, the other part It is connected to the metal substrate 11 or the ceramic substrate fitting hole 12.
- the metal substrate 11 and the ceramic substrate fitting hole 12 2 ′ can be provided in the frame 4 2 (lead frame) without the lead connecting portion 4 11.
- FIGS. 5 (a) to (d) show a fifth embodiment of the present invention
- FIG. 5 (a) is a plan view of the light emitting device
- FIG. 5 (b) is an A— of FIG. 5 (a).
- Fig. 5 (c) is a cross-sectional view of Fig. 5 (c)
- Fig. 5 (d) is a bottom view.
- the metal substrate 5 1 and the ceramic substrate 52 are composed of one substrate in contact with each other.
- the ceramic substrate 52 has a conductive film 17 formed on at least a part of its upper surface.
- the reflection frame 56 is integrally fixed to the bottom of the reflection frame 56 by, for example, a thermosetting resin adhesive or the like across the metal substrate 51 and the ceramic substrate 52.
- the metal substrate 51 is made of, for example, aluminum, copper, iron, or an alloy thereof, preferably copper, and is surface-treated with nickel and silver as necessary.
- a lower electrode (not shown) is attached to the upper part of the metal substrate 5 1 by solder.
- the upper and lower electrode type light emitting diodes 5 3-1 and 5 3-2 are arranged on the ceramic substrate 5 2 by the upper electrodes of the gold wire replies (or conductive metal foils) 5 4-1 and 5 4-2. For example, it is joined to the conductive film 57 formed by soldering.
- the upper and lower electrode type light emitting diodes 5 3-1 and 5 3 _ 2 are provided at substantially the center of the reflection frame 5 6, and the number thereof can be arbitrarily increased.
- a power source (not shown) is connected to the conductive film 5 7 of the metal substrate 5 1 and the ceramic substrate 52, a current flows through the upper and lower electrode type light emitting diodes 5 3-1 and 5 3-2. Flashes.
- the electrodes of the upper and lower electrode type light emitting diodes have an opening, and light is efficiently irradiated from above to the upper part.
- the opening can be variously modified in addition to a square shape, such as a character shape, a Japanese character shape, and a U-shape.
- Upper electrode type light emitting diode The size is 1.5 mmX l .5 mm, 1.0 mm 1-O mm, 0.7 mm X 0.7 mm, or 0.5 mmX 0.5 mm, and the thickness is about 0.1 mm It is.
- the upper and lower electrode type light emitting diode of this embodiment can be a gallium nitride based upper and lower electrode type light emitting diode.
- the gallium nitride-based upper / lower electrode type light emitting diode includes a lower electrode, a conductive substrate formed on the lower electrode, an n-type gallium nitride semiconductor layer formed on the substrate, and the n-type gallium nitride semiconductor.
- a quantum well structure type active layer formed on the layer, a p-type gallium nitride semiconductor layer formed on the quantum well structure type active layer, and formed on the p-type gallium nitride semiconductor layer It consists of an upper partial electrode.
- the n-type gallium nitride semiconductor layer can also be composed of an upper partial electrode formed on the n-type gallium nitride semiconductor layer.
- the conventional example uses two gold wires with a diameter of 30 ⁇ m, and ultrasonic vibration of a wire bonder in which the upper electrode of the gallium nitride upper and lower electrode type light emitting diode and the other of the package electrode are connected by ultrasonic wire bonding, Approximately 10% of defective products with poor light emission occurred.
- connection of the upper and lower electrodes, the metal substrate, the metal member, etc. of the gallium nitride based upper and lower electrode type light emitting diode of the present invention includes solder, solder paste, solder and flux, gold-tin eutectic solder paste, and indium system.
- solder solder paste
- solder and flux gold-tin eutectic solder paste
- indium system gold-tin eutectic solder paste
- Known or well-known materials such as eutectic solder can be used.
- the gallium nitride based vertical electrode type light emitting diode, metal substrate unit, reflection frame, thermosetting resin adhesive, known or well-known ones of the present invention can be used. In the present invention, a part of each embodiment can be used in combination with each other.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Led Device Packages (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009514124A JPWO2008139981A1 (en) | 2007-05-09 | 2008-04-24 | Light emitting device and package assembly for light emitting device |
CN200880015205XA CN101681960B (en) | 2007-05-09 | 2008-04-24 | Light emitting device and package assembly for light emitting device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007-124551 | 2007-05-09 | ||
JP2007124551 | 2007-05-09 |
Publications (1)
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WO2008139981A1 true WO2008139981A1 (en) | 2008-11-20 |
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ID=40002185
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2008/058443 WO2008139981A1 (en) | 2007-05-09 | 2008-04-24 | Light emitting device and package assembly for light emitting device |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPWO2008139981A1 (en) |
KR (1) | KR20100028033A (en) |
CN (1) | CN101681960B (en) |
TW (1) | TW200921945A (en) |
WO (1) | WO2008139981A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012191233A (en) * | 2010-11-02 | 2012-10-04 | Dainippon Printing Co Ltd | Lead frame for mounting led element, lead frame with resin, method for manufacturing semiconductor device, and lead frame for mounting semiconductor element |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102412346A (en) * | 2010-09-23 | 2012-04-11 | 展晶科技(深圳)有限公司 | Method for manufacturing light-emitting diode |
KR20120045880A (en) * | 2010-11-01 | 2012-05-09 | 삼성엘이디 주식회사 | Appratus for measuring optical properties of led package |
CN102544325B (en) * | 2012-02-14 | 2013-06-12 | 张家港市金港镇东南电子厂 | Light emitting diode (LED) integrated module and method for manufacturing same |
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JP2006303397A (en) * | 2005-04-25 | 2006-11-02 | Matsushita Electric Works Ltd | Light emitting device |
JP2006339559A (en) * | 2005-06-06 | 2006-12-14 | Matsushita Electric Ind Co Ltd | Led and its manufacturing method |
JP2006351895A (en) * | 2005-06-17 | 2006-12-28 | Koito Mfg Co Ltd | Light-emitting device and optical source using the same |
JP2007005722A (en) * | 2005-06-27 | 2007-01-11 | Toshiba Corp | Envelope for optical semiconductor element and optical semiconductor device using the same |
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US20070200133A1 (en) * | 2005-04-01 | 2007-08-30 | Akira Hashimoto | Led assembly and manufacturing method |
-
2008
- 2008-04-24 JP JP2009514124A patent/JPWO2008139981A1/en active Pending
- 2008-04-24 WO PCT/JP2008/058443 patent/WO2008139981A1/en active Application Filing
- 2008-04-24 KR KR1020097025641A patent/KR20100028033A/en not_active Application Discontinuation
- 2008-04-24 CN CN200880015205XA patent/CN101681960B/en not_active Expired - Fee Related
- 2008-05-01 TW TW097116055A patent/TW200921945A/en unknown
Patent Citations (7)
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JP2002314143A (en) * | 2001-04-09 | 2002-10-25 | Toshiba Corp | Light emitting device |
JP2006066409A (en) * | 2004-07-28 | 2006-03-09 | Kyocera Corp | Wiring board for light emitting element, manufacturing method thereof and light emitting device |
JP2006156704A (en) * | 2004-11-30 | 2006-06-15 | Nichia Chem Ind Ltd | Resin molding and surface-mounted light emitting device, and manufacturing method thereof |
JP2006303397A (en) * | 2005-04-25 | 2006-11-02 | Matsushita Electric Works Ltd | Light emitting device |
JP2006339559A (en) * | 2005-06-06 | 2006-12-14 | Matsushita Electric Ind Co Ltd | Led and its manufacturing method |
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JP2012191233A (en) * | 2010-11-02 | 2012-10-04 | Dainippon Printing Co Ltd | Lead frame for mounting led element, lead frame with resin, method for manufacturing semiconductor device, and lead frame for mounting semiconductor element |
JP2013165259A (en) * | 2010-11-02 | 2013-08-22 | Dainippon Printing Co Ltd | Lead frame for mounting led element, lead frame with resin, method for manufacturing semiconductor device, and lead frame for mounting semiconductor element |
US8933548B2 (en) | 2010-11-02 | 2015-01-13 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9159655B2 (en) | 2010-11-02 | 2015-10-13 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9214414B2 (en) | 2010-11-02 | 2015-12-15 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9362473B2 (en) | 2010-11-02 | 2016-06-07 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9412923B2 (en) | 2010-11-02 | 2016-08-09 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9553247B2 (en) | 2010-11-02 | 2017-01-24 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9773960B2 (en) | 2010-11-02 | 2017-09-26 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
US9899583B2 (en) | 2010-11-02 | 2018-02-20 | Dai Nippon Printing Co., Ltd. | Lead frame for mounting LED elements, lead frame with resin, method for manufacturing semiconductor devices, and lead frame for mounting semiconductor elements |
Also Published As
Publication number | Publication date |
---|---|
TW200921945A (en) | 2009-05-16 |
CN101681960A (en) | 2010-03-24 |
JPWO2008139981A1 (en) | 2010-08-05 |
CN101681960B (en) | 2011-09-07 |
KR20100028033A (en) | 2010-03-11 |
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