WO2008138367A1 - Refrigerating system and method for controlling compressor sets in such a refrigerating system - Google Patents

Refrigerating system and method for controlling compressor sets in such a refrigerating system Download PDF

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Publication number
WO2008138367A1
WO2008138367A1 PCT/EP2007/004174 EP2007004174W WO2008138367A1 WO 2008138367 A1 WO2008138367 A1 WO 2008138367A1 EP 2007004174 W EP2007004174 W EP 2007004174W WO 2008138367 A1 WO2008138367 A1 WO 2008138367A1
Authority
WO
WIPO (PCT)
Prior art keywords
cold
heat exchanger
refrigerant
compressors
carrier
Prior art date
Application number
PCT/EP2007/004174
Other languages
French (fr)
Inventor
Heinz Gassen
Original Assignee
Carrier Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carrier Corporation filed Critical Carrier Corporation
Priority to PCT/EP2007/004174 priority Critical patent/WO2008138367A1/en
Priority to AT07725094T priority patent/ATE494516T1/en
Priority to DE602007011830T priority patent/DE602007011830D1/en
Priority to EP07725094A priority patent/EP2153138B1/en
Priority to PL07725094T priority patent/PL2153138T3/en
Publication of WO2008138367A1 publication Critical patent/WO2008138367A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/022Compressor control arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B25/00Machines, plants or systems, using a combination of modes of operation covered by two or more of the groups F25B1/00 - F25B23/00
    • F25B25/005Machines, plants or systems, using a combination of modes of operation covered by two or more of the groups F25B1/00 - F25B23/00 using primary and secondary systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/047Water-cooled condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/06Several compression cycles arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07Details of compressors or related parts
    • F25B2400/075Details of compressors or related parts with parallel compressors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/01Timing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/02Compressor control
    • F25B2600/025Compressor control by controlling speed
    • F25B2600/0251Compressor control by controlling speed with on-off operation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/02Compressor control
    • F25B2600/027Compressor control by controlling pressure
    • F25B2600/0272Compressor control by controlling pressure the suction pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/19Pressures
    • F25B2700/193Pressures of the compressor
    • F25B2700/1933Suction pressures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21171Temperatures of an evaporator of the fluid cooled by the evaporator
    • F25B2700/21172Temperatures of an evaporator of the fluid cooled by the evaporator at the inlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21171Temperatures of an evaporator of the fluid cooled by the evaporator
    • F25B2700/21173Temperatures of an evaporator of the fluid cooled by the evaporator at the outlet

Definitions

  • the invention relates to a refrigerating system having at least one refrigerant circuit and a cold carrier circuit and to a method for controlling compressor sets in such a refrigerating system.
  • the refrigeration is effected indirectly by providing a refrigerant circuit and a cold carrier circuit coupled to the refrigerant circuit by means of a heat exchanger as an evaporator.
  • a cold carrier like a glycol water mixture or a solution with organic salts transfers the cold to the cold consumers.
  • Exemplary embodiments of the invention include a refrigerating system comprising at least one refrigerant circuit having a set of compressors, each of said compressors being operable at at least one compressor power stage, a control unit for the set of compressors, a Hq- uefier, an evaporator also forming a heat exchanger, refrigerant conduits connecting the set of compressors, the liquef ⁇ er, and the evaporator/heat exchanger, and circulating a refrigerant; a pressure sensor arranged between the evaporator/heat exchanger and the set of compressors sensing the refrigerant pressure; a cold carrier circuit having a cold carrier pump, a cold consumer region, where cold is consumed, cold carrier conduits connecting the cold carrier pump, the evaporator/heat exchanger and the cold consumer region and circulating a cold carrier which is refrigerated in the evaporator/heat exchanger, and a temperature sensor sensing the cold carrier temperature; wherein the control unit for the set of
  • FIG. 1 For exemplary embodiments of the invention, include a method for controlling compressor sets in a refrigerating system having at least one refrigerant circuit and a cold carrier circuit, the refrigerant circuit having a set of compressors, each of said compressors being operable at at least one compressor power stage, a control unit for the set of compres- sors, a liquef ⁇ er, an evaporator also forming a heat exchanger, refrigerant conduits connecting the set of compressors, the liquefier and the evaporator/heat exchanger, and circulating a refrigerant, and a pressure sensor arranged between the evaporator/heat exchanger and the set of compressors sensing the refrigerant pressure; the cold carrier circuit having a cold carrier pump, a cold consumer region, where cold is consumed, cold carrier conduits connecting the cold carrier pump, the evaporator/heat exchanger and the cold consumer region and circulating a cold carrier, which is refrigerated in the evaporator/he
  • Figure 1 shows a schematic of a first refrigerating system having a refrigerant circuit, a heat carrier circuit and a cold carrier circuit;
  • Figure 2 shows a schematic of a second refrigerating system having a refrigerant circuit, a heat carrier circuit, and a cold carrier circuit
  • Figure 3 shows a schematic of a third refrigerating system having a first refrigerant circuit, a second refrigerant circuit, a common heat carrier circuit, and a common cold carrier circuit
  • Figure 4 shows a graph depicting the temporal course of the pressure p sensed by the pressure sensor of the first refrigerating system.
  • Figure 1 shows a schematic of a first refrigerating system 2 having a refrigerant circuit 4, a heat carrier circuit 18 and a cold carrier circuit 22.
  • the refrigerating circuit 4 comprises a set of three compressors 6, 8, 10, each of these three compressors 6, 8, 10 being operable at two compressor power stages.
  • the refrigerant circuit 4 also comprises a control unit (not shown) for the set of compressors 6, 8, 10, a liquefier 12, an evaporator being formed as a heat exchanger 14 and a pressure sensor 16 arranged between the heat exchanger 14 and the set of compressors 6, 8, 10, that senses the sucking pressure of the refrigerant before the set of compressors 6, 8, 10.
  • Refrigerant conduits connect the set of compressors 6, 8, 10, the liquefier 12 and the heat exchanger 14 and circulate a refrigerant, e.g. Freon.
  • the liquefier 12 is formed as a second heat exchanger, and the heat carrier circuit 18 comprises a heat carrier pump (not shown), at least one recooler 20, and heat carrier conduits connecting the heat carrier pump, the liquefier 12 and the at least one recooler 20 and circulating a liquid heat carrier.
  • the heat carrier circuit 18 comprises a heat carrier pump (not shown), at least one recooler 20, and heat carrier conduits connecting the heat carrier pump, the liquefier 12 and the at least one recooler 20 and circulating a liquid heat carrier.
  • three blowers are provided as recoolers 20.
  • the cold carrier circuit 22 comprises a cold carrier pump (not shown), a cold consumer region comprising two cold consumers 24 connected in parallel and consuming cold, a first temperature sensor 26 arranged at the return line from the cold consumer region 24 to the heat exchanger 14 at the inlet thereof, and a second temperature sensor 28 arranged at the supply line from the heat exchanger 14 to the cold consumer region 24 at the outlet of the heat exchanger 14.
  • Cold carrier conduits connect the cold carrier pump, the heat exchanger 14, and the cold consumer region 24 and circulate a cold carrier, particularly a glycol water mixture or a solution with an organic salt and a brine, respectively.
  • the liquefier 12 and the evaporator 14 can be formed as any kind of heat exchangers. In the present embodiment the liquefier 12 is a plate heat exchanger and the evaporator 14 is a finned tube heat exchanger
  • Figure 2 shows a schematic of a second refrigerating system 30 having a refrigerant circuit 4, a heat carrier circuit 18, and a cold carrier circuit 22.
  • the second refrigerating system 30 substantially corresponds to the first refrigerating system 2, wherein the heat carrier pumps 34 in the supply line from the liquefier 12 to the re- coolers 20 of the heat carrier circuit 18 and the cold carrier pumps 36 in the return line from the cold consumer region 24 to the heat exchanger 14 of the cold carrier circuit 22 are depicted, wherein a throttle valve 32 is shown in the refrigerant circuit 4 between the liquefier 12 and the heat exchanger 14, and wherein the set of compressors 6, 8, 10 comprises eight instead of three compressors (four of which are shown in Figure 2) and where- in the recoolers comprise eight instead of three blowers (four of which are shown in Figure 2).
  • Figure 3 shows a schematic of a third refrigerating system 38 having a first refrigerant circuit 40, a second refrigerant circuit 52, a common heat carrier circuit 64, and a common cold carrier circuit 70.
  • the third refrigerating system 38 corresponds to the second refrigerating system 30 of Figure 2, wherein the cold consumer region is not depicted and wherein the refrigerant circuit 4 has been replaced by two refrigerant circuits 40 and 52, each of which having a set of two compressors 42, 54, a liquefier being formed as a heat exchanger 44, 56, a throttle valve 46, 58, an evaporator being formed as a heat exchanger 48, 60, and a pressure sensor 50, 62, respectively.
  • the supply lines for the cold consumer region of the cold carrier circuit 70 from the heat exchanger 48 of the first refrigerant circuit 40 and from the heat exchanger 60 of the second refrigerant circuit 52 join to form a common supply line.
  • the common return line from the cold consumer region of the cold carrier circuit 70 divides into a first return line for the heat exchanger 48 of the first refrigerant circuit 40 and into a second return line for the heat exchanger 60 of the second refrigerant circuit 52.
  • first refrigerant circuit 40 and the second refrigerant circuit 52 are connected in parallel to the heat carrier circuit 64.
  • the supply lines for the recooler 68 of the heat car- rier circuit 64 from the heat exchanger 44 of the first refrigerant circuit 40 and from the heat exchanger 56 of the second refrigerant circuit 52 join before the heat carrier pumps 66 to form a common supply line.
  • the return line from the recooler 68 of the heat carrier circuit 64 divides into a first return line for the first heat exchanger 44 and into a second re- turn line for the second heat exchanger 56.
  • Figure 4 shows a graph depicting the temporal course of the pressure p sensed by the pressure sensor 16 of the first refrigerating system 2.
  • a threshold or emergency shutdown value p O fr is drawn as a horizontal dashed line. If the refrigerant pressure falls below p O ff, the control unit for the set of compressors 6, 8, 10 switches off all compressors 6, 8, 10 at the same time.
  • a critical value p min - ⁇ p 2 is drawn as a horizontal dashed line.
  • the control unit progressively switches off running compressor power stages in order to avoid the refrigerant pressure to fall below the emergency shutdown value p off .
  • the progressive switching off of the compressor power stages is effected by first switching off the compressor power stages of such compressors 6, 8, 10 having had the longest running time. For this purpose, the control unit monitors the running time of the compressors 6, 8, 10 and their compressor power stages.
  • p min - ⁇ p 2 a further critical value p min is drawn as a continuous horizontal line. If the refrigerant pressure is above the critical value p m ,n and increases, the control unit switches on additional compressor power stages.
  • a further critical value p min + ⁇ pi is drawn as a horizontal dashed line. If the refrigerant pressure p is below this critical value p min + ⁇ pi and decreases, the control unit for the set of compressors 6, 8, 10 prevents turning on additional compressor power stages.
  • the refrigerant used is a HFKW refrigerant, type 404A.
  • the first compressor 6 runs at the highest power stage, wherein the second compressor 8 and the third compressor 10 run at the middle (50%) power stage.
  • the con- trol unit prevents turning on additional compressor power stages, since the refrigerant pressure is below the critical value p mm + ⁇ pi and decreases.
  • the refrigerant pressure p is above the critical value p min and increases, which means that the criterion of switching on additional compressor power stages is fulfilled, and consequently the control unit switches on the second compressor power stage of the second compressor 8 which now runs at a performance of 100%.
  • the refrigerant pressure p increases again, and at t 6 it exceeds the critical value p min again, which means that additional power stages, namely the compressor power stages of the first compressor 6, and the second compressor power stages of the second compressor 8 and the third compressor 10 are allowed to be switched on by the control unit again in order to produce more cold for the cold consumers 24.
  • additional power stages namely the compressor power stages of the first compressor 6, and the second compressor power stages of the second compressor 8 and the third compressor 10 are allowed to be switched on by the control unit again in order to produce more cold for the cold consumers 24.
  • this switching on of additional compressor power stages is also done progressively in order to avoid an abrupt decline of the refrigerant pressure below the emergency shutdown value p O f ⁇ .
  • control according to the invention the decline of the refrigerant pressure p below the emergency shutdown value p off is reliably avoided, and therefore an improved and more uniform refrigeration of the cold consumers is effected, and the switching frequency of the compressors 6, 8, 10 is considerably reduced leading to a longer life cycle of the set of compressors 6, 8, 10.
  • This control can also be performed with refrigerating systems having a larger number of compressors or compressor power stages like the second refrigerating system 30 or with refrigerating systems having more than one refrigerant circuits like the third refrigerating system 38. Tn the latter case a separate control is carried out for each refrigerant circuit.
  • Exemplary embodiments as described above allow for a more stable and reliable operation of the refrigerating system, in particular of its set of compressors which results in a more effective and more uniform refrigeration of the cold consumers and which avoids unnecessary switching of the compressors, thus enabling a better protection thereof from damage and a longer life cycle of the compressors used.
  • the refrigerating system according to the invention is controlled based on the condition that the cold carrier temperature in the cold consumers is too high and there exists a constant need of switching on further compressor power stages.
  • the control is effected by a control based on the temperature measured in the cold carrier circuit and by an underlying control based on the pressure, particularly the suction pressure in the refrigerant circuit.
  • a control based on the temperature measured in the cold carrier circuit and by an underlying control based on the pressure, particularly the suction pressure in the refrigerant circuit.
  • the invention not only the absolute value of the refrigerant pressure but also the tendency thereof is decisive.
  • a stable operation in the refrigerant circuit is effected and the refrigerant pressure is prevented to fall below the emergency shutdown value p O fr.
  • a stable operat- ing point or operating range is obtained making available the maximum possible refrigerating performance using the maximum possible compressors.
  • the switching frequency of the compressors is reduced and consequently the operation of the refrigerating system is made more uniform and quieter.
  • the control unit of the invention operates to maintain the operation of the maximum amount of compressor power stages, while at the same time prevent - ing the refrigerant pressure falling below the emergency shutdown value p O f ⁇ .
  • the set of compressors can comprise an arbitrary number of compressors, particularly one to eight compressors. The number of compressor and compressor power stages is dependent on the cold performance delivered by the refrigerating system.
  • the pressure sensor should particularly be arranged at a point within the refrigerant circuit before the refrigerant is compressed, in particular between the heat exchanger and the set of compressors.
  • the control unit for the set of compressors is configured such that, in case of the temperature sensor sensing a too high cold carrier temperature, it progressively switches off running compressor power stages, if the refrigerant pressure falls below a second critical value p IIUI , - ⁇ p ⁇ .
  • control unit When the control unit is configured such that it monitors the running time of the compressors and, particularly, of its compressor power stages, and when the control unit first switches off the compressor stages of such compressors having had the longest running time, a uniformly distributed operation of the compressors is ensured and wearing down of single compressors is avoided.
  • control unit for the set of compressors is configured such that, in case of the temperature sensor sensing a too high cold carrier temperature, it switches on additional compressor power stages, if the refrigerant pressure is above a third critical value p min and increases, the operation of the maximum number of compressor power stages is made possible while minimizing the risk of an unwanted emergency shutdown.
  • a low pressure switch can be provided for switching off all compressors if the refrigerant pressure falls below an emergency shutdown value p off .
  • the low pressure switch can be part of the control unit itself or can be formed separately therefrom.
  • the refrigerant circuit can further comprise a throttle valve.
  • the temperature sensor can be arranged at the heat exchanger, particularly at its inlet or its outlet dependent on the specifications needed. Alternatively the temperature sensor can be arranged near or at the cold consumers.
  • An even enhanced monitoring of the temperatures of the cold carrier can be effected when a first temperature sensor is arranged at the return line from the cold consumer region to the heat exchanger of the cold carrier circuit at the inlet of the heat exchanger, and when a second temperature sensor is arranged at the supply line from the heat exchanger to the cold consumer region of the cold carrier circuit at the outlet of the heat exchanger.
  • the heat exchangers transferring cold from the refrigerant circuit to the cold carrier circuit can be of any commercial kind ⁇ particularly a tube heat exchanger, and more particularly a finned tube heat exchanger.
  • the consumer region can comprise at least one cold consumer, particularly a plurality of cold consumers formed as heat exchangers transferring cold.
  • the cold carrier pump When the cold carrier pump is arranged in the return line from the cold consumer region to the heat exchanger of the cold carrier circuit the influence of the loss heat of the cold carrier pump on the cold carrier can be minimized.
  • the cold carrier is a glycol water mixture or a sole.
  • two refrigerant circuits are connected in parallel to the cold carrier circuit, wherein the supply line for the cold consumer region of the cold carrier circuit from the heat exchangers of the two refrigerant circuits join to form a com- mon supply line, and wherein the common return line from the cold consumer region of the cold carrier circuits divide into a first return line for the first heat exchanger and into a second return line for the second heat exchanger.
  • the liquef ⁇ er of the refrigerant circuit of the refrigerating system can be formed as conventional liquefier.
  • the liquefier can be formed as a second heat exchanger and a heat carrier cir- cuit can be provided, which comprises a heat carrier pump, at least one recooler, and heat carrier conduits connecting the heat carrier pump, the second heat exchanger and the at least one recooler and circulating a liquid heat carrier.
  • a heat carrier circuit in combination with a second heat exchanger the efficiency of the refrigerating system can be further improved.
  • the heat carrier pump When the heat carrier pump is arranged before the at least one recooler, the influence of its loss heat onto the liquid heat carrier is minimized.
  • two refrigerant circuits can be connected in par- allel to the heat carrier circuit, wherein the supply lines for the at least one recooler of the heat carrier circuit from the heat exchangers of the two refrigerant circuits join to form a common supply line, and wherein the return line from the at least one recooler of the heat carrier circuit divides into a first return line for the first heat exchanger and into a second return line for the second heat exchanger.
  • the refrigerating system can be used basically for composite refrigerating systems having several compressors for indirect cooling.
  • the features and embodiments of the refrigerating system as described above can also be realized as corresponding method steps in the method for controlling compressor sets in a refrigerating system having at least one refrigerant circuit and a cold carrier circuit.
  • Such features and embodiments bring about the same advantages as described above. In order to avoid redundancy, such features, embodiments, and advantages are not repeated here. These advantages are particularly effective when putting the refrigerating system in operation or when the amount of refrigerant in the refrigerant circuit deviates from the specification.

Abstract

A refrigerating system (2) according to the invention comprises at least one refrigerant circuit (4) having a set of compressors (6, 8, 10), each of said compressors (6, 8, 10) being operable at least one compressor power stage, a control unit for the set of compressors (6, 8, 10), a liquefied (12), an evaporator also forming a heat exchanger (14), refrigerant conduits connecting the set of compressors (6, 8, 10), the liquefied (12), and the heat exchanger (14), and circulating a refrigerant, and a pressure sensor (16) arranged between the heat exchanger (14) and the set of compressors (6, 8, 10) sensing the refrigerant pressure; a cold carrier circuit (22) having a cold carrier pump (36), a cold consumer region (24), cold carrier conduits connecting the cold carrier pump (36), the heat exchanger (14) and the cold consumer region (24) and circulating a cold carrier, which is refrigerated in the heat exchanger (14), and a temperature sensor (26, 28) sensing the cold carrier temperature. The control unit for the set of compressors (6, 8, 10) is configured such that, in case of the temperature sensor (26, 28) sensing a too high cold carrier temperature, it prevents turning on additional compressor power stages, if the refrigerant pressure is below a first critical value (pmin + Δpi) and decreases, and it switches off at least one running compressor power stage, if the refrigerant pressure falls below a second critical value (pmin - Δp2).

Description

Refrigerating System and Method for Controlling Compressor Sets in such a Refrigerating System
The invention relates to a refrigerating system having at least one refrigerant circuit and a cold carrier circuit and to a method for controlling compressor sets in such a refrigerating system.
In refrigerating systems with indirect cooling, like e.g. brine systems or cold water units, the refrigeration is effected indirectly by providing a refrigerant circuit and a cold carrier circuit coupled to the refrigerant circuit by means of a heat exchanger as an evaporator. In the cold carrier circuit a cold carrier like a glycol water mixture or a solution with organic salts transfers the cold to the cold consumers.
When the cold consumers require more refrigeration more compressors have to be actuated in the refrigerant circuit, which sometimes leads to the pressure in the refrigerant circuit falling into inadmissible pressure ranges, and consequently the entire refrigerant circuit, especially all its compressors have to be switched off in order to avoid damage. This emer- gency shutdown of the compressors of the refrigerant circuits frequently occurs when placing such a refrigerating system into operation or if the amount of refrigerant in the refrigerant circuit deviates from the reference filling amount. By such an emergency shutdown the cold production decreases considerably leading to an insufficient refrigerating performance and to an increased switching frequency of the compressors which bears the risk of damaging of the compressors or shortening their life cycle.
Accordingly it would be beneficial to provide a refrigerating system and a method for controlling compressor sets in a refrigerating system that provides a more uniform and effective refrigeration and that better prevents the compressors from damage.
Exemplary embodiments of the invention include a refrigerating system comprising at least one refrigerant circuit having a set of compressors, each of said compressors being operable at at least one compressor power stage, a control unit for the set of compressors, a Hq- uefier, an evaporator also forming a heat exchanger, refrigerant conduits connecting the set of compressors, the liquefϊer, and the evaporator/heat exchanger, and circulating a refrigerant; a pressure sensor arranged between the evaporator/heat exchanger and the set of compressors sensing the refrigerant pressure; a cold carrier circuit having a cold carrier pump, a cold consumer region, where cold is consumed, cold carrier conduits connecting the cold carrier pump, the evaporator/heat exchanger and the cold consumer region and circulating a cold carrier which is refrigerated in the evaporator/heat exchanger, and a temperature sensor sensing the cold carrier temperature; wherein the control unit for the set of com- pressors is configured such that, in case of the temperature sensor sensing a too high cold carrier temperature, it prevents turning on additional compressor power stages, if the refrigerant pressure is below a first critical value pram + Δpt and decreases, and it switches off at least one running compressor power stage, if the refrigerant pressure falls below a second critical value pmin - Δp2.
Further exemplary embodiments of the invention include a method for controlling compressor sets in a refrigerating system having at least one refrigerant circuit and a cold carrier circuit, the refrigerant circuit having a set of compressors, each of said compressors being operable at at least one compressor power stage, a control unit for the set of compres- sors, a liquefϊer, an evaporator also forming a heat exchanger, refrigerant conduits connecting the set of compressors, the liquefier and the evaporator/heat exchanger, and circulating a refrigerant, and a pressure sensor arranged between the evaporator/heat exchanger and the set of compressors sensing the refrigerant pressure; the cold carrier circuit having a cold carrier pump, a cold consumer region, where cold is consumed, cold carrier conduits connecting the cold carrier pump, the evaporator/heat exchanger and the cold consumer region and circulating a cold carrier, which is refrigerated in the evaporator/heat exchanger, and a temperature sensor sensing the cold carrier temperature; the method comprising the steps of operating the at least one refrigerant circuit and the cold carrier circuit; sensing the cold carrier temperature and the refrigerant pressure; in case the cold carrier temperature being too high, preventing turning on additional compressor power stages, if the refrigerant pressure is below a first critical value pmin + Δpi and decreases, and switching off at least one running compressor power stage, if the refrigerant pressure falls below a second critical value pmin - Ap2.
Embodiments of the invention are described in greater detail below with reference to the Figures, wherein
Figure 1 shows a schematic of a first refrigerating system having a refrigerant circuit, a heat carrier circuit and a cold carrier circuit;
Figure 2 shows a schematic of a second refrigerating system having a refrigerant circuit, a heat carrier circuit, and a cold carrier circuit; Figure 3 shows a schematic of a third refrigerating system having a first refrigerant circuit, a second refrigerant circuit, a common heat carrier circuit, and a common cold carrier circuit; and
Figure 4 shows a graph depicting the temporal course of the pressure p sensed by the pressure sensor of the first refrigerating system.
Figure 1 shows a schematic of a first refrigerating system 2 having a refrigerant circuit 4, a heat carrier circuit 18 and a cold carrier circuit 22.
The refrigerating circuit 4 comprises a set of three compressors 6, 8, 10, each of these three compressors 6, 8, 10 being operable at two compressor power stages. The refrigerant circuit 4 also comprises a control unit (not shown) for the set of compressors 6, 8, 10, a liquefier 12, an evaporator being formed as a heat exchanger 14 and a pressure sensor 16 arranged between the heat exchanger 14 and the set of compressors 6, 8, 10, that senses the sucking pressure of the refrigerant before the set of compressors 6, 8, 10. Refrigerant conduits connect the set of compressors 6, 8, 10, the liquefier 12 and the heat exchanger 14 and circulate a refrigerant, e.g. Freon.
The liquefier 12 is formed as a second heat exchanger, and the heat carrier circuit 18 comprises a heat carrier pump (not shown), at least one recooler 20, and heat carrier conduits connecting the heat carrier pump, the liquefier 12 and the at least one recooler 20 and circulating a liquid heat carrier. In the embodiment of Figure 1, three blowers are provided as recoolers 20.
The cold carrier circuit 22 comprises a cold carrier pump (not shown), a cold consumer region comprising two cold consumers 24 connected in parallel and consuming cold, a first temperature sensor 26 arranged at the return line from the cold consumer region 24 to the heat exchanger 14 at the inlet thereof, and a second temperature sensor 28 arranged at the supply line from the heat exchanger 14 to the cold consumer region 24 at the outlet of the heat exchanger 14. Cold carrier conduits connect the cold carrier pump, the heat exchanger 14, and the cold consumer region 24 and circulate a cold carrier, particularly a glycol water mixture or a solution with an organic salt and a brine, respectively. The liquefier 12 and the evaporator 14 can be formed as any kind of heat exchangers. In the present embodiment the liquefier 12 is a plate heat exchanger and the evaporator 14 is a finned tube heat exchanger
Figure 2 shows a schematic of a second refrigerating system 30 having a refrigerant circuit 4, a heat carrier circuit 18, and a cold carrier circuit 22.
The second refrigerating system 30 substantially corresponds to the first refrigerating system 2, wherein the heat carrier pumps 34 in the supply line from the liquefier 12 to the re- coolers 20 of the heat carrier circuit 18 and the cold carrier pumps 36 in the return line from the cold consumer region 24 to the heat exchanger 14 of the cold carrier circuit 22 are depicted, wherein a throttle valve 32 is shown in the refrigerant circuit 4 between the liquefier 12 and the heat exchanger 14, and wherein the set of compressors 6, 8, 10 comprises eight instead of three compressors (four of which are shown in Figure 2) and where- in the recoolers comprise eight instead of three blowers (four of which are shown in Figure 2).
Figure 3 shows a schematic of a third refrigerating system 38 having a first refrigerant circuit 40, a second refrigerant circuit 52, a common heat carrier circuit 64, and a common cold carrier circuit 70.
The third refrigerating system 38 corresponds to the second refrigerating system 30 of Figure 2, wherein the cold consumer region is not depicted and wherein the refrigerant circuit 4 has been replaced by two refrigerant circuits 40 and 52, each of which having a set of two compressors 42, 54, a liquefier being formed as a heat exchanger 44, 56, a throttle valve 46, 58, an evaporator being formed as a heat exchanger 48, 60, and a pressure sensor 50, 62, respectively.
The supply lines for the cold consumer region of the cold carrier circuit 70 from the heat exchanger 48 of the first refrigerant circuit 40 and from the heat exchanger 60 of the second refrigerant circuit 52 join to form a common supply line. The common return line from the cold consumer region of the cold carrier circuit 70 divides into a first return line for the heat exchanger 48 of the first refrigerant circuit 40 and into a second return line for the heat exchanger 60 of the second refrigerant circuit 52.
Likewise, the first refrigerant circuit 40 and the second refrigerant circuit 52 are connected in parallel to the heat carrier circuit 64. The supply lines for the recooler 68 of the heat car- rier circuit 64 from the heat exchanger 44 of the first refrigerant circuit 40 and from the heat exchanger 56 of the second refrigerant circuit 52 join before the heat carrier pumps 66 to form a common supply line. The return line from the recooler 68 of the heat carrier circuit 64 divides into a first return line for the first heat exchanger 44 and into a second re- turn line for the second heat exchanger 56.
Figure 4 shows a graph depicting the temporal course of the pressure p sensed by the pressure sensor 16 of the first refrigerating system 2.
The entire pressure course depicted in Figure 4 bases on the condition that the temperature sensors 26 and 28 sense a too high cold carrier temperature, which means that there is an increased need of cold in the cold consumer region 24. Consequently, the performance of the set of compressors 6, 8, 10 has to be raised, which means that additional compressors or compressor power stages have to be switched on.
A threshold or emergency shutdown value pOfr is drawn as a horizontal dashed line. If the refrigerant pressure falls below pOff, the control unit for the set of compressors 6, 8, 10 switches off all compressors 6, 8, 10 at the same time.
Above the threshold value poff, a critical value pmin - Δp2 is drawn as a horizontal dashed line. When the refrigerant pressure p falls below the critical value pmin - Δp2, the control unit progressively switches off running compressor power stages in order to avoid the refrigerant pressure to fall below the emergency shutdown value poff. The progressive switching off of the compressor power stages is effected by first switching off the compressor power stages of such compressors 6, 8, 10 having had the longest running time. For this purpose, the control unit monitors the running time of the compressors 6, 8, 10 and their compressor power stages.
Above pmin - Δp2 a further critical value pmin is drawn as a continuous horizontal line. If the refrigerant pressure is above the critical value pm,n and increases, the control unit switches on additional compressor power stages.
Above pmin, a further critical value pmin + Δpi is drawn as a horizontal dashed line. If the refrigerant pressure p is below this critical value pmin + Δpi and decreases, the control unit for the set of compressors 6, 8, 10 prevents turning on additional compressor power stages. In the embodiment of Figure 4, the refrigerant used is a HFKW refrigerant, type 404A. The emergency shutdown value pOfr is 2,5 bar which corresponds to a temperature of tofl- = -25° C, and the critical value pmn = 3,3 bar which corresponds to a temperature tmin = -18°C.
At t = 0, the first compressor 6 runs at the highest power stage, wherein the second compressor 8 and the third compressor 10 run at the middle (50%) power stage.
At t = ti, the refrigerant pressure p falls below the critical value prain + Δpi, which means that despite the fact that further cold is required in the cold consumer region 24, the con- trol unit prevents turning on additional compressor power stages, since the refrigerant pressure is below the critical value pmm + Δpi and decreases.
At t = ti, the refrigerant pressure p is above the critical value pmin and increases, which means that the criterion of switching on additional compressor power stages is fulfilled, and consequently the control unit switches on the second compressor power stage of the second compressor 8 which now runs at a performance of 100%.
In between t2 and t3 the refrigerant pressure course reaches a peak and falls again. At t3 it falls below the critical value pmin + Δpt which means, that the control unit prevents switch- ing on further compressor power stages.
At t = t4, the refrigerant pressure p sinks below the critical value pmin - Δp2 . Consequently that compressor power stage having had the longest running time is switched off. Thus, one compressor power stage of the first compressor 6 is switched off, which first compres- sor 6 now runs at a performance of 50% again. Hence, the decline of the refrigerant pressure p is slowed down.
Since the refrigerant pressure p nevertheless has a falling tendency, the next compressor power stage is switched off subsequently at t5. Consequently, the second compressor pow- er stage of the first compressor 6 and thus the entire first compressor 6 is switched off. At t5 only the first compressor power stages of the second compressor 8 and the third compressor 10 run.
After a short hysteresis, the refrigerant pressure p increases again, and at t6 it exceeds the critical value pmin again, which means that additional power stages, namely the compressor power stages of the first compressor 6, and the second compressor power stages of the second compressor 8 and the third compressor 10 are allowed to be switched on by the control unit again in order to produce more cold for the cold consumers 24. However, this switching on of additional compressor power stages is also done progressively in order to avoid an abrupt decline of the refrigerant pressure below the emergency shutdown value pOfτ.
By the control according to the invention the decline of the refrigerant pressure p below the emergency shutdown value poff is reliably avoided, and therefore an improved and more uniform refrigeration of the cold consumers is effected, and the switching frequency of the compressors 6, 8, 10 is considerably reduced leading to a longer life cycle of the set of compressors 6, 8, 10. This control can also be performed with refrigerating systems having a larger number of compressors or compressor power stages like the second refrigerating system 30 or with refrigerating systems having more than one refrigerant circuits like the third refrigerating system 38. Tn the latter case a separate control is carried out for each refrigerant circuit.
Exemplary embodiments as described above allow for a more stable and reliable operation of the refrigerating system, in particular of its set of compressors which results in a more effective and more uniform refrigeration of the cold consumers and which avoids unnecessary switching of the compressors, thus enabling a better protection thereof from damage and a longer life cycle of the compressors used. The refrigerating system according to the invention is controlled based on the condition that the cold carrier temperature in the cold consumers is too high and there exists a constant need of switching on further compressor power stages.
In the refrigerating system of the invention, the control is effected by a control based on the temperature measured in the cold carrier circuit and by an underlying control based on the pressure, particularly the suction pressure in the refrigerant circuit. According to the invention not only the absolute value of the refrigerant pressure but also the tendency thereof is decisive. A stable operation in the refrigerant circuit is effected and the refrigerant pressure is prevented to fall below the emergency shutdown value pOfr. A stable operat- ing point or operating range is obtained making available the maximum possible refrigerating performance using the maximum possible compressors. The switching frequency of the compressors is reduced and consequently the operation of the refrigerating system is made more uniform and quieter. The control unit of the invention operates to maintain the operation of the maximum amount of compressor power stages, while at the same time prevent - ing the refrigerant pressure falling below the emergency shutdown value pOfτ. The set of compressors can comprise an arbitrary number of compressors, particularly one to eight compressors. The number of compressor and compressor power stages is dependent on the cold performance delivered by the refrigerating system.
The pressure sensor should particularly be arranged at a point within the refrigerant circuit before the refrigerant is compressed, in particular between the heat exchanger and the set of compressors.
According to an embodiment of the invention, the control unit for the set of compressors is configured such that, in case of the temperature sensor sensing a too high cold carrier temperature, it progressively switches off running compressor power stages, if the refrigerant pressure falls below a second critical value pIIUI, - Δp. By this progressive switching off of running compressor power stages, although more compressor power stages are actually required by the cold consumers, the refrigerant suction pressure is prevented from falling be- low the emergency shutdown value pOfr-
When the control unit is configured such that it monitors the running time of the compressors and, particularly, of its compressor power stages, and when the control unit first switches off the compressor stages of such compressors having had the longest running time, a uniformly distributed operation of the compressors is ensured and wearing down of single compressors is avoided.
When the control unit for the set of compressors is configured such that, in case of the temperature sensor sensing a too high cold carrier temperature, it switches on additional compressor power stages, if the refrigerant pressure is above a third critical value pmin and increases, the operation of the maximum number of compressor power stages is made possible while minimizing the risk of an unwanted emergency shutdown.
For safety's sake, a low pressure switch can be provided for switching off all compressors if the refrigerant pressure falls below an emergency shutdown value poff. By this embodiment it is prevented that compressors are operated outside the application limit, especially with a too low suction pressure. The low pressure switch can be part of the control unit itself or can be formed separately therefrom.
The refrigerant circuit can further comprise a throttle valve. The temperature sensor can be arranged at the heat exchanger, particularly at its inlet or its outlet dependent on the specifications needed. Alternatively the temperature sensor can be arranged near or at the cold consumers.
An even enhanced monitoring of the temperatures of the cold carrier can be effected when a first temperature sensor is arranged at the return line from the cold consumer region to the heat exchanger of the cold carrier circuit at the inlet of the heat exchanger, and when a second temperature sensor is arranged at the supply line from the heat exchanger to the cold consumer region of the cold carrier circuit at the outlet of the heat exchanger.
The heat exchangers transferring cold from the refrigerant circuit to the cold carrier circuit can be of any commercial kind^ particularly a tube heat exchanger, and more particularly a finned tube heat exchanger.
The consumer region can comprise at least one cold consumer, particularly a plurality of cold consumers formed as heat exchangers transferring cold.
hi particular two or more cold consumers can be connected in parallel in the cold consumer region.
When the cold carrier pump is arranged in the return line from the cold consumer region to the heat exchanger of the cold carrier circuit the influence of the loss heat of the cold carrier pump on the cold carrier can be minimized.
Particularly, the cold carrier is a glycol water mixture or a sole.
In a further embodiment of the invention, two refrigerant circuits are connected in parallel to the cold carrier circuit, wherein the supply line for the cold consumer region of the cold carrier circuit from the heat exchangers of the two refrigerant circuits join to form a com- mon supply line, and wherein the common return line from the cold consumer region of the cold carrier circuits divide into a first return line for the first heat exchanger and into a second return line for the second heat exchanger. By the provision of two such refrigerant circuits within the refrigerating system the performance of the refrigerating system can be improved, wherein at the same time unnecessary parts and tubes can be saved by only pro- viding one cold carrier circuit. Basically the liquefϊer of the refrigerant circuit of the refrigerating system can be formed as conventional liquefier.
Alternatively, the liquefier can be formed as a second heat exchanger and a heat carrier cir- cuit can be provided, which comprises a heat carrier pump, at least one recooler, and heat carrier conduits connecting the heat carrier pump, the second heat exchanger and the at least one recooler and circulating a liquid heat carrier. By the provision of such a heat carrier circuit in combination with a second heat exchanger the efficiency of the refrigerating system can be further improved.
When the heat carrier pump is arranged before the at least one recooler, the influence of its loss heat onto the liquid heat carrier is minimized.
In a further embodiment of the invention, two refrigerant circuits can be connected in par- allel to the heat carrier circuit, wherein the supply lines for the at least one recooler of the heat carrier circuit from the heat exchangers of the two refrigerant circuits join to form a common supply line, and wherein the return line from the at least one recooler of the heat carrier circuit divides into a first return line for the first heat exchanger and into a second return line for the second heat exchanger. By the operation of two refrigerant circuits in combination with one heat carrier circuit, the efficiency of the refrigerating system can be further improved.
If Δpi = 0, then the critical value for switching on additional compressor power stages corresponds to the critical value preventing turning on additional compressor power stages.
The refrigerating system can be used basically for composite refrigerating systems having several compressors for indirect cooling.
The features and embodiments of the refrigerating system as described above can also be realized as corresponding method steps in the method for controlling compressor sets in a refrigerating system having at least one refrigerant circuit and a cold carrier circuit. When realized as corresponding method steps, such features and embodiments bring about the same advantages as described above. In order to avoid redundancy, such features, embodiments, and advantages are not repeated here. These advantages are particularly effective when putting the refrigerating system in operation or when the amount of refrigerant in the refrigerant circuit deviates from the specification.
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt the particular situation or material to the teachings of the invention without departing from the essential scope thereof. There- fore it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
List of Reference Numerals
2 first refrigerating system 4 refrigerant circuit
6 first compressor
8 second compressor
10 third compressor
12 liquefier 14 heat exchanger
16 pressure sensor
18 heat carrier circuit
20 recooler
22 cold carrier circuit 24 cold consumers
26 first temperature sensor
28 second temperature sensor
30 second refrigerating system
32 throttle valve 34 heat carrier pumps
36 cold carrier pumps
38 third refrigerating system
40 first refrigerant circuit
42 first compressor set 44 first liquefier
46 first thottle valve
48 first heat exchanger
50 first pressure sensor
52 second refrigerant circuit 54 second compressor set
56 second liquefier
58 second thottle valve
60 second heat exchanger
62 second pressure sensor 64 heat carrier circuit
66 heat carrier pumps
68 recooler cold carrier circuit cold carrier pumps first temperature sensor second temperature sensor

Claims

Claims
1. Refrigerating system (2) comprising at least one refrigerant circuit (4) having a set of compressors (6, 8, 10), each of said compressors (6, 8, 10) being operable at at least one compressor power stage, a control unit for the set of compressors (6, 8, 10), a liquefier (12), an evaporator also forming a heat exchanger (14), refrigerant conduits connecting the set of compressors (6, 8, 10), the liquefier (12), and the heat exchanger (14), and circulating a refrigerant, and a pressure sensor (16) arranged between the heat exchanger (14) and the set of compressors (6, 8, 10) sensing the refrigerant pressure; a cold carrier circuit (22) having a cold carrier pump (36), a cold consumer region (24), cold carrier conduits connecting the cold carrier pump (36), the heat exchanger (14) and the cold consumer region (24) and circulating a cold carrier, which is refrigerated in the heat exchanger (14), and a temperature sensor (26, 28) sensing the cold carrier temperature; wherein the control unit for the set of compressors (6, 8, 10) is configured such that, in case of the temperature sensor (26, 28) sensing a too high cold carrier temperature, it prevents turning on additional compressor power stages, if the refrigerant pressure is be- low a first critical value (pmin + Δpi) and decreases, and it switches off at least one running compressor power stage, if the refrigerant pressure falls below a second critical value (pmiπ
- Ap2).
2. Refrigerating system (2) of claim 1 , wherein the control unit for the set of compressors (6, 8, 10) is configured such that, in case of the temperature sensor (26, 28) sensing a too high cold carrier temperature, it progressively switches off running compressor power stages, if the refrigerant pressure falls below the second critical value (pmin - Δp2).
3. Refrigerating system (2) of claim 2, wherein the control unit is configured such that it monitors the running time of the compressors (6, 8, 10) and it at first switches off the compressor power stages of such compressors (6, 8, 10) having had the longest running time.
4. Refrigerating system (2) of any of claims 1 to 3, wherein the control unit for the set of compressors (6, 8, 10) is configured such that, in case of the temperature sensor (26, 28) sensing a too high cold carrier temperature, it switches on additional compressor power stages, if the refrigerant pressure is above a third critical value pmin and increases.
5. Refrigerating system (2) of any of claims 1 to 4, wherein a low pressure switch is provided, said low pressure switch switching off all compressors (6, 8, 10), if the refrigerant pressure falls below a threshold value
Figure imgf000016_0001
6. Refrigerating system (2) of claim 5, wherein said low pressure switch is part of the control unit for the set of compressors
(6, 8, 10).
7. Refrigerating system (2) of any of claims 1 to 6, wherein the refrigerant circuit (4) further comprises a thottle valve (32).
8. Refrigerating system (2) of any of claims 1 to 7, wherein the temperature sensor (26, 28) is arranged at the heat exchanger (14), particularly at its inlet or its outlet.
9. Refrigerating system (2) of any of claims 1 to 8, wherein a first temperature sensor (26) is arranged at the return line from the cold consumer region (24) to the heat exchanger (14) of the cold carrier circuit (22) at the inlet of the heat exchanger (14), and a second temperature sensor (28) is arranged at the supply line from the heat exchanger (14) to the cold consumer region (24) of the cold carrier cir- cuit (22) at the outlet of the heat exchanger (14).
10. Refrigerating system (2) of any of claims 1 to 9, wherein the heat exchanger (14) is a tube heat exchanger, particularly a finned tube heat exchanger.
11. Refrigerating system (2) of any of claims 1 to 10, wherein the cold consumer region comprises a plurality of cold consumers formed as heat exchangers (24).
12. Refrigerating system (2) of claim 1 1 , wherein two or more cold consumers (24) are connected in parallel in the cold consumer region.
13. Refrigerating system (2) of any of claims 1 to 12, wherein the cold carrier pump (36) is arranged in the return line from the cold consumer region (24) to the heat exchanger (14) of the cold carrier circuit (22).
14. Refrigerating system (2) of any of claims 1 to 13, wherein the cold carrier is a glycol water mixture or a sole.
15. Refrigerating system (38) of any of claims 1 to 14, wherein two refrigerant circuits (40, 52) are connected in parallel to the cold carrier circuit (70), wherein the supply lines for the cold consumer region of the cold carrier circuit (70) from the heat exchangers (48, 60) of the two refrigerant circuits (40, 52) join to form a common supply line; and wherein the common return line from the cold consumer region of the cold carrier circuit (70) divides into a first return line for the first heat exchanger (48) and into a second return line for the second heat exchanger (60).
16. Refrigerating system (38) of any of claims 1 to 15, wherein the liquefier (12) is formed as a second heat exchanger; and wherein a heat carrier circuit (18) is provided, said heat carrier circuit (18) comprising a heat carrier pump (34), at least one recooler (20), and heat carrier conduits connecting the heat carrier pump (34), the second heat exchanger (12) and the at least one recooler (20) and circulating a liquid heat carrier.
17. Refrigerating system (38) of claim 16, wherein the heat carrier pump (34) is arranged before the at least one recooler (20).
18. Refrigerating system (38) of any of claims 15 to 17, wherein the two refrigerant circuits (40, 52) are connected in parallel to the heat carrier circuit (64), wherein the supply lines for the at least one recooler (68) of the heat carrier circuit (64) from the heat exchangers (44, 56) of the two refrigerant circuits (40, 52) join to form a common supply line; and wherein the return line from the at least one recooler (68) of the heat carrier circuit
(64) divides into a first return line for the first heat exchanger (44) and into a second return line for the second heat exchanger (56).
19. Method for controlling compressor sets (6, 8, 10) in a refrigerating system having at least one refrigerant circuit (4) and a cold carrier circuit (22), the refrigerant circuit (4) having a set of compressors (6, 8, 10), each of said com- pressors (6, 8, 10) being operable at at least one compressor power stage, a control unit for the set of compressors (6, 8, 10), a liquefϊer (12), an evaporator also forming a heat exchanger (14), refrigerant conduits connecting the set of compressors (6, 8, 10), the liquefϊer (12), and the heat exchanger (14), and circulating a refrigerant, and a pressure sensor (16) arranged between the heat exchanger (14) and the set of compressors (6, 8, 10) sens- ing the refrigerant pressure; the cold carrier circuit (22) having a cold carrier pump (36), a cold consumer region
(24), cold carrier conduits connecting the cold carrier pump (36). the heat exchanger (14) and the cold consumer region (24) and circulating a cold carrier, which is refrigerated in the heat exchanger (14), and a temperature sensor (26, 28) sensing the cold carrier temper- ature; the method comprising the steps of operating the at least one refrigerant circuit (4) and the cold carrier circuit (22); sensing the cold carrier temperature and the refrigerant pressure; in case the cold carrier temperature being too high, preventing turning on additional compressor power stages, if the refrigerant pressure is below a first critical value (pmin + Δpi) and decreases, and switching off at least one running compressor power stage, if the refrigerant pressure falls below a second critical value (pπun - Δp2).
PCT/EP2007/004174 2007-05-10 2007-05-10 Refrigerating system and method for controlling compressor sets in such a refrigerating system WO2008138367A1 (en)

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AT07725094T ATE494516T1 (en) 2007-05-10 2007-05-10 COOLING SYSTEM AND METHOD FOR CONTROLLING COMPRESSOR SYSTEMS IN SUCH A COOLING SYSTEM
DE602007011830T DE602007011830D1 (en) 2007-05-10 2007-05-10 COOLING SYSTEM AND METHOD FOR CONTROLLING COMPRESSOR PLANTS IN SUCH A COOLING SYSTEM
EP07725094A EP2153138B1 (en) 2007-05-10 2007-05-10 Refrigerating system and method for controlling compressor sets in such a refrigerating system
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DE602007011830D1 (en) 2011-02-17

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