WO2008132970A1 - Insulator, stator of electric motor, and electric motor - Google Patents

Insulator, stator of electric motor, and electric motor Download PDF

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Publication number
WO2008132970A1
WO2008132970A1 PCT/JP2008/056843 JP2008056843W WO2008132970A1 WO 2008132970 A1 WO2008132970 A1 WO 2008132970A1 JP 2008056843 W JP2008056843 W JP 2008056843W WO 2008132970 A1 WO2008132970 A1 WO 2008132970A1
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WO
WIPO (PCT)
Prior art keywords
stator
insulative
rotating electrical
electrical machine
evening
Prior art date
Application number
PCT/JP2008/056843
Other languages
French (fr)
Japanese (ja)
Inventor
Kei Sasaki
Original Assignee
Toyota Jidosha Kabushiki Kaisha
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Publication date
Application filed by Toyota Jidosha Kabushiki Kaisha filed Critical Toyota Jidosha Kabushiki Kaisha
Publication of WO2008132970A1 publication Critical patent/WO2008132970A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/12Machines characterised by the bobbins for supporting the windings

Definitions

  • the invention relates to instable overnight, the stator of a rotating electrical machine, and the technology of the rotating electrical machine
  • a rotating electrical machine includes a stator and a rotor, and the rotor and the rotor interact electromagnetically to rotate the rotor and generate a driving force.
  • FIG. 15 is a partial schematic plan view showing the configuration of the stator used in the electric motor.
  • the stator 48 includes an annular yoke portion 50 and a stator core having a tooth portion 52 protruding in the radial direction of the yoke portion 50, a coil 54, and an insulator unit. 5 and 6.
  • FIG. 16 is a schematic perspective view showing an example of a configuration of a general insulative used for a stator.
  • the insulative evening 56 has a fitting hole 58, a storage portion 60, and a flange portion 62.
  • a coil 54 having a predetermined number of windings is disposed in the housing 60.
  • the tooth portion 52 is inserted into the insertion hole 58.
  • the flange 6 2 is used to prevent the coil 5 4 from falling off the insulative overnight 56 6.
  • the stator 4 8 is manufactured, the dimensions of the plurality of teeth 52 are evenly aligned. Since this is difficult, a gap may be formed between the tooth portion 52 and the insertion hole 5 8 of the insula- tion 56. In such a case, when the stator 48 is manufactured, the insula- toy 56 is dropped or displaced from the teeth portion 52 due to vibration during operation of the rotating electric machine, and the coil 54 is disconnected, etc. There is a case.
  • An object of the present invention is an insulative that can suppress the occurrence of an instable overnight assembly, a stator that includes the insulative, and a rotating electrical machine that includes the stator.
  • the present invention is an insulative device that is fitted and disposed on an outer periphery of a tooth portion that protrudes in a radial direction from an annular yoke portion, and the insulative device includes a plurality of surfaces that face the tooth portion. Provided with at least one of the teeth on the surface A projecting portion that abuts is provided, and the projecting portion is provided only in a part of the surface in a direction perpendicular to the insulative insertion direction.
  • the present invention is a stator of a rotating electric machine including an insulative joint that is fitted and arranged on an outer periphery of a tooth part that protrudes in a radial direction from an annular yoke part, and A plurality of surfaces facing the portion, and at least any one surface is provided with a protruding portion that comes into contact with the teeth portion, and the protruding portion is arranged in a direction orthogonal to the insulative insertion direction, It can be installed only on a part of the surface.
  • a plurality of the protrusions are provided in a direction orthogonal to the insertion direction of the insulator.
  • the tooth portion includes a locking portion that locks the protruding portion.
  • the present invention relates to a rotating electrical machine including a stator of a rotating electrical machine including an insulative joint that is fitted and arranged on an outer periphery of a tooth part that protrudes in a radial direction from an annular yoke part.
  • a plurality of surfaces facing the teeth portion, and at least one of the surfaces is provided with a protruding portion that comes into contact with the teeth portion, and the protruding portion is a direction orthogonal to the insertion direction of the insulative overnight And provided only in a part of the plane.
  • the insulator is fitted and arranged on the outer periphery of the tooth portion protruding in the radial direction from the annular yoke portion, and the insulative evening includes a plurality of surfaces facing the teeth portion.
  • a protrusion that abuts on the tooth portion is provided on at least one of the surfaces, and the protrusion is provided only in a part of the surface in a direction perpendicular to the fitting direction of the insulation.
  • FIG. 1 is a schematic diagram showing an example of the configuration of the rotating electrical machine according to the present embodiment.
  • FIG. 2 is a partial schematic plan view showing an example of the configuration of the stator according to the embodiment of the present invention.
  • FIG. 3 is a partial schematic perspective view showing an example of the configuration of the stator according to the embodiment of the present invention.
  • FIG. 4 is a schematic perspective view showing an example of the configuration of the Insley evening of this embodiment.
  • Fig. 5 is a schematic cross-sectional view of the Insley evening cross section taken along line AA in Fig. 4.
  • FIG. 6 is a schematic cross-sectional view of the cut-off cross-section taken along line BB in FIG.
  • FIG. 7 is a schematic perspective view showing another example of the configuration of the insulation evening of the present embodiment.
  • FIG. 8 is a schematic cross-sectional view of the cut surface through the line BB in FIG.
  • FIG. 9 is a schematic cross-sectional view of a stator of a cut surface passing through line AA shown in FIG.
  • FIG. 10 is a partial schematic perspective view showing an example of the configuration of a stator according to another embodiment of the present invention.
  • FIG. 11 is a schematic perspective view showing an example of the configuration of an insulative evening according to another embodiment of the present invention.
  • Fig. 12 is a schematic cross-sectional view of the insulative section of the cross section taken along line AA in Fig. 11. .
  • Fig. 13 is a schematic cross-sectional view of the insulative section of the cross section taken along line BB in Fig. 11.
  • FIG. 14 is a schematic cross-sectional view of the insulator portion and the tooth portion showing a state before the tooth portion is inserted into the insulator overnight.
  • FIG. 15 is a partial schematic plan view showing the configuration of the stator used in the electric motor.
  • FIG. 16 is a schematic perspective view showing an example of a configuration of a general insulative used for a stator. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 is a schematic diagram showing an example of the configuration of the rotating electrical machine according to the present embodiment.
  • the rotating motor is not particularly limited, such as pulse motors such as AC motor, SR motor, and single pole motor.
  • the rotating electrical machine 1 includes a stator (10), a rotor (12), a stator (10), and a frame (not shown) that accommodates the rotor (12). Is fixed inside the frame.
  • the rotor 1 2 includes a shaft 1 4 and a rotor core 1 6.
  • the rotor 12 has a rotor core 16 fixed around a shaft 14 disposed in the center. Further, the rotor 12 is inserted and disposed so as to have a predetermined gap between the rotor 12 and the stator 10.
  • the rotor core 16 is provided with a plurality of permanent magnets (18 a, 18 b ′). Further, the rotor core 16 is configured by laminating and integrating a plurality of electromagnetic steel plates punched by a pressing device.
  • the shaft 14 is supported by a frame body via a bearing (not shown).
  • FIG. 2 is a partial schematic plan view showing an example of the configuration of the stator according to the embodiment of the present invention.
  • FIG. 3 is a partial schematic perspective view showing an example of the configuration of the stator according to the embodiment of the present invention.
  • the stator 10 includes a stator core 20, a coil 2 2, and an insular adapter 24.
  • the stator core 20 has an annular yoke portion 26 and teeth portions 28 (2 8 a, 2 8 b-... Shown in FIG. 1) protruding in the radial direction of the yoke portion 26.
  • FIG. 4 is a schematic perspective view showing an example of the configuration of the Insley evening of this embodiment.
  • the insular evening 24 has a fitting insertion hole 30, a housing part 32, a flange part 34, and a protruding part 36.
  • a coil 2 2 (FIGS. 2 and 3) having a predetermined number of windings is disposed in the housing 3 2.
  • the teeth portion 28 (FIGS. 2 and 3) is inserted into the insertion hole 30.
  • the buttocks 3 4 are used to prevent the coil 2 2 from dropping out of the insular evening 2 4.
  • FIG. 5 is a schematic cross-sectional view of the insulative section of the cut surface passing through line AA in FIG.
  • FIG. 6 is a schematic cross-sectional view of the insulative section of the cut surface passing through line BB in FIG.
  • the protruding portion 36 is a tooth portion on at least one of the side surfaces of the teeth portion 24 on the tooth portion 28 side, that is, the side surfaces of the shoulder holes 24 on the fitting hole 30 side. It abuts against 28 and is provided only on a part of the side surface in the direction perpendicular to the direction in which the tooth portion 28 is inserted.
  • the protrusion 36 is provided on the same side surface from the end of the side of the insulative 24. It is not provided over the other end, but is provided in a part between the end of the side surface and the other end of the same side surface. That is, for example, as shown in FIG. 5, when the protrusions 36 are provided on the side surface 38, the radial direction of the stator from the end portion 38a of the side surface 38 shown in FIG. Across the other end 3 8 b towards arrow Z) It is not provided across the other end portion 38 d from the end portion 38 c of the side surface 38 shown in FIG. 6 to the axial direction of the stator (arrow Y shown in FIG. 6).
  • the shape or the like of the protruding portion 36 is not particularly limited.
  • the protruding portion 36 is a side surface of the insulative portion 24 on the fitting insertion hole 30 side, and is a pair of facing side surfaces (for example, as shown in FIG. 5, the circumferential direction of the stator (FIG. 5 A pair of side surfaces 38 facing the arrow X) shown in FIG. 6 and a pair of side surfaces 40 0) facing the axial direction of the stator (arrow Y shown in FIG. 6) as shown in FIG. It is preferable that it is provided only in the part.
  • FIG. 7 is a schematic perspective view showing another example of the configuration of the insulation evening of the present embodiment.
  • FIG. 8 is a schematic cross-sectional view of the insulative section of the cut surface passing through line BB in FIG.
  • the protrusions 36 are a pair of side surfaces 38 facing the circumferential direction of the stator, and are axial end portions of the stator (a pair of facing surfaces facing the stator axial direction). It is provided on each of the side surfaces 40 (ends in contact with 40 c, 40 d).
  • FIG. 9 is a schematic cross-sectional view of a stator of a cut surface passing through line AA shown in FIG.
  • the tooth portion 2 8 is provided with a locking portion 42 that locks the protruding portion 36 of the insular evening 24 when the insular evening 24 is disposed.
  • the locking part 4 2 locks the protrusion part 3 6 of the insular evening 24 to fix the insuring evening 24 to the tooth part 28, and the assembly part of the insuring evening 24 Can be suppressed.
  • the protruding portion 3 6 is provided on a part of the side surface of the insular evening 24, the contact area with the teeth portion 28 is small, and the teeth portion 28 is inserted.
  • the locking portion 42 is for locking the protruding portion 36 of the insular evening 24. Specifically, in a state where the teeth portion 28 is fitted and inserted into the insulture 24, a portion of the locking portion 42 is brought into contact with the radially inner surface of the stator of the protruding portion 36. To do.
  • the position of the locking portion 42 is inside the stator in the radial direction (arrow Z in FIG. 9) from the protruding portion 3 6. provided on the insula 24.
  • the protruding portion 3 6 It is provided at a position where it touches.
  • the engaging part 42 and the projecting part 36 are provided on the tip side of the tooth part 28, so that the section where the insertion load of the tooth part is high can be shortened.
  • the distance L 3 between the top surfaces of the protruding portions 36 shown in FIG. 9 is preferably smaller than the width L 4 of the teeth portion 28 located on the radially inner side of the stator from the locking portion 42.
  • FIG. 10 is a partial schematic perspective view showing an example of the configuration of a stator according to another embodiment of the present invention.
  • the stator 44 includes a stator core 20, a coil 22, and an insulator 46.
  • the same reference numerals are given to the same components as those of the stator 10 shown in FIG.
  • FIG. 11 is a schematic oblique view showing an example of the configuration of an insulative evening according to another embodiment of the present invention.
  • the insulture 46 has a fitting insertion hole 30, a housing part 32, a flange part 34, and projecting parts 36 a and 36 b.
  • the housing part 32, the fitting hole 30 and the flange part 34 are the same as described above.
  • Fig. 1 2 is a schematic cross-sectional view of the incision of the cut surface passing through line A—A in Fig. 11.
  • Fig. 1 3 is an illustration of the insulative view of the cut surface passing through line B-B of Fig. 1 1.
  • FIG. As shown in FIGS. 1 2 and 1 3, the protruding portions 3 6 a and 3 6 b are provided with protruding portions that abut against the teeth portion 28 on all sides of the insulator 46 on the tooth portion 28 side. However, it is provided only on a part of the side surface in the direction perpendicular to the insertion direction of the insulator 46. The part of the side surface here is as described above.
  • the protrusion of the present embodiment is such that at least one of the pair of opposing protrusions (36a, 36b) is locked by the locking portion of the tooth portion described above,
  • the distance between the top surfaces of at least one of the pair of projecting portions (36a, 36b) facing each other is smaller than the thickness of the tooth portion.
  • the tops of the protrusions 36 b provided on the pair of side surfaces 40 (40 c, 40 d) facing the axial direction of the stator shown in FIG. 13 (arrow Y shown in FIG. 13).
  • the distance between the surfaces is smaller than the thickness of the tooth portion 28 inserted.
  • the present invention is not limited to this, and the protrusions 3 6 a and 3 6 b may be reversed, and the protrusions 3 6 a and 3 6 b are both teeth 2.
  • the distance between the top surfaces of any of the protrusions 3 6 a and 3 6 b may be smaller than the thickness of the teeth portion 28.
  • the projecting portions 3 6 a provided on the pair of side surfaces of the insulative facing the circumferential direction of the stator are provided on the teeth portion 28 as shown in FIG. 9, for example. It is locked by the locking portion 4 2.
  • FIG. 14 is a schematic cross-sectional view of the insulator portion and the tooth portion showing a state before the tooth portion is inserted into the insulator overnight.
  • the top surfaces of the protrusions 3 6 b provided on the pair of side surfaces 40 (40 c, 40 d) of the insular evening 46 facing the stator axial direction
  • the distance L 1 between them is smaller than the thickness L 2 of the teeth portion 28 between the protruding portions 3 6 b.
  • a pressing force is applied to the teeth portion 2 8 (in this embodiment, the axial direction of the stator 10).
  • the axial direction of the stator 10 (shown in Fig. 14)
  • the assembly of arrow Y) can be suppressed.
  • the protruding part 3 6 b is installed on a part of the side of Therefore, it is possible to reduce the insertion load applied to the insulator 46 when the teeth portion 28 is inserted. Therefore, by providing the protruding portions 36 a and 36 b and the locking portion 42 of the present embodiment, it is possible to suppress assembly. In addition, if the assemblage can be suppressed, it is not necessary to secure a space that takes into account the assemblage.
  • the material that constitutes the insulative evening (and the protruding portion) there are no particular limitations on the material that constitutes the insulative evening (and the protruding portion) as long as it is non-magnetic and insulating.
  • polybutylene terephthalate, polyphenylene sulfide, nylon, etc. Resin, etc. can be used, but resin selection, shape design, etc. are not particularly limited.
  • the coil 22 used in the present embodiment is wound with a normal winding (having a circular cross-sectional shape of the winding wire), a flat wire (having a square cross-sectional shape of the winding), and the like. Copper, etc. can be used as the material for normal windings and rectangular wires.
  • the stator core 20 used in the present embodiment is not particularly limited even if the annular yoke portion and the teeth portion are integrally formed, or even if the divided stator cores divided into a plurality are annularly arranged. is not.
  • the stator core is obtained by arranging the split stator core in a ring shape, it is obtained by providing a nonmagnetic ring on the outer peripheral surface of the yoke portion and shrink fitting.
  • the yoke part 26 and the tooth part 28 used in the present embodiment are not particularly limited as long as they are a laminated body in which electromagnetic steel sheets are laminated, a compact of a magnetic powder material, or the like.
  • dust magnetic materials used in the present embodiment include pure Fe system, Fe-Si system, Fe-Co system, Fe-Cr system, and Fe-Cr-Ni system. And particles of Fe metal (alloy) such as Fe-Si-Al.
  • the dust magnetic material may be one in which an insulating agent such as silicon resin or phenol resin is contained in the above-described particles or the like.
  • the rotating electrical machine 1 when a current is passed through a coil (not shown) provided in the tooth portion 2 8 a of the stator 10, the magnetic flux enters the teeth portion 28 a from the permanent magnet 18 a closest to the teeth portion 28 a. Flows, and the permanent magnet 1 8 a is attracted to the tooth portion 2 8 a. In addition, by passing a current through a coil (not shown) of another tooth portion 28b, The permanent magnet 1 8 b closest to the tooth portion 2 8 b is attracted to the tooth portion 2 8 b. By performing this continuously, the rotor 12 rotates and torque is generated.
  • the rotary electric machine 1 As described above, the rotary electric machine 1 according to the present embodiment has been described with reference to FIG. 1.
  • the configuration of the rotary electric machine is not limited to this, for example, an embedded type in which a permanent magnet is embedded in the rotor core. Even if there is a design change within a range not departing from the gist of the present invention, they are included in the present invention.

Abstract

Provided is an insulator (24), which is inserted and arranged in the outer circumference of a tooth portion radially protruding from an annular yoke portion. The insulator (24) has a plurality of faces confronting the tooth portion, and at least one of the faces has a protruding portion (36) to abut against the tooth portion. The protruding portion (36) is formed only partially of that face in a direction perpendicular to the fitting direction of the insulator (24).

Description

明細書 インシユレ一夕、 回転電機の固定子、 及び回転電機 技術分野  Description Insilleur, Stator of rotating electric machine, and rotating electric machine Technical Field
丰発明は、 インシユレ一夕、 回転電機の固定子、 及び回転電機の技術に関する  丰 The invention relates to instable overnight, the stator of a rotating electrical machine, and the technology of the rotating electrical machine
背景技術 Background art
一般に、 回転電機は、 固定子と回転子とを備え、 固定子と回転子が電磁気的に 相互作用することにより、 回転子を回転させ、 駆動力を発生させる。  In general, a rotating electrical machine includes a stator and a rotor, and the rotor and the rotor interact electromagnetically to rotate the rotor and generate a driving force.
図 1 5は、 電動機に使用される固定子の構成を示す一部模式平面図である。 図 1 5に示すように、 固定子 4 8は、 環状のヨーク部 5 0及びヨーク部 5 0の半径 方向に突出するティース部 5 2を有する固定子コアと、 コイル 5 4と、 インシュ レー夕 5 6とを備えている。  FIG. 15 is a partial schematic plan view showing the configuration of the stator used in the electric motor. As shown in FIG. 15, the stator 48 includes an annular yoke portion 50 and a stator core having a tooth portion 52 protruding in the radial direction of the yoke portion 50, a coil 54, and an insulator unit. 5 and 6.
図 1 6は、 固定子に用いられる一般的なインシユレ一夕の構成の一例を示す模 式斜視図である。 図 1 6に示すように、 インシユレ一夕 5 6は、 嵌揷孔 5 8と収 容部 6 0と鍔部 6 2とを有する。 収容部 6 0には、 巻線を所定数巻装したコイル 5 4が配置される。 嵌挿孔 5 8には、 ティース部 5 2が嵌挿される。 鍔部 6 2は 、 コイル 5 4がインシユレ一夕 5 6から脱落しないようにするためのものである 上記固定子 4 8を製造する際に、 複数あるティース部 5 2の寸法を均一に揃え ることは、 困難であるため、 ティース部 5 2とインシユレ一夕 5 6の嵌挿孔 5 8 との間に隙間が生じる場合がある。 このような場合、 固定子 4 8を製造する際、 回転電機の運転時の振動等によって、 インシユレ一夕 5 6がティース部 5 2から 脱落又はずれ等が生じ、 コイル 5 4の断線等が起こる場合がある。  FIG. 16 is a schematic perspective view showing an example of a configuration of a general insulative used for a stator. As shown in FIG. 16, the insulative evening 56 has a fitting hole 58, a storage portion 60, and a flange portion 62. A coil 54 having a predetermined number of windings is disposed in the housing 60. The tooth portion 52 is inserted into the insertion hole 58. The flange 6 2 is used to prevent the coil 5 4 from falling off the insulative overnight 56 6. When the stator 4 8 is manufactured, the dimensions of the plurality of teeth 52 are evenly aligned. Since this is difficult, a gap may be formed between the tooth portion 52 and the insertion hole 5 8 of the insula- tion 56. In such a case, when the stator 48 is manufactured, the insula- toy 56 is dropped or displaced from the teeth portion 52 due to vibration during operation of the rotating electric machine, and the coil 54 is disconnected, etc. There is a case.
そこで、 インシユレ一夕の側面の端部 (図 1 6に示す端部 5 6 a ) から固定子 の軸方向 (図 1 6に示す矢印 Y) に向かう同一側面の他端部 (図 1 6に示す端部 5 6 b ) に渡って、 突出部を設け、 その突出部をティース部に設けた溝部に嵌め 込むことによって、 ティース部にィンシュレー夕を固定することができる回転電 機が提案されている (例えば、 特開 2000— 14057号公報、 特開 2001 - 1 36698号公報参照) 。 Therefore, the other end of the same side facing the stator in the axial direction (arrow Y shown in FIG. 16) from the end of the side of the end of the insulator (end 56a shown in FIG. 16) The protruding part is provided over the end part 5 6 b) shown in the figure, and the protruding part is fitted into the groove part provided in the tooth part. Thus, there has been proposed a rotating electric machine that can fix the Insley evening to the teeth portion (see, for example, Japanese Patent Laid-Open Nos. 2000-14057 and 2001-136698).
また、 インシユレ一夕の側面に弾性部を設けることによって、 インシユレ一夕 がティース部と弾圧的に接し、 ティース部にインシユレ一夕を固定することがで きる回転電機が提案されている (例えば、 特開 2004— 297986号公報参 昭)  In addition, a rotating electrical machine has been proposed in which an elastic part is provided on the side of the insulative evening so that the insulative is in elastic contact with the teeth part and the insulative evening can be fixed to the teeth part (for example, (See JP 2004-297986)
しかし、 特開 2000— 14057号公報、 特開 2001— 1 36698号公 報の回転電機では、 ティース部に設けた溝部に嵌め込むためのィンシュレー夕の 突出部の寸法管理が困難であるため、 突出部をティース部の溝部に嵌め込んでも 、 突出部と溝部との間には隙間が生じ易い。 そのため、 インシユレ一夕をティー ス部に十分に固定することができず、 インシユレ一夕に組付けガ夕が発生する場 合がある。 また、 インシユレ一夕の突出部は、 インシユレ一夕の側面端部から固 定子の積層方向に向かう他端部に渡って設けられているため、 ティース部を嵌挿 する際に、 インシユレ一夕に過度の嵌挿荷重が加わり、 インシユレ一夕が変形し 易い。 そのため、 インシユレ一夕をティース部に十分に固定することができず、 ィンシユレ一夕に組付けガ夕が発生する場合がある。  However, in the rotating electrical machines disclosed in Japanese Patent Application Laid-Open Nos. 2000-14057 and 2001-136698, it is difficult to control the size of the protruding portion of the insulator for fitting into the groove provided in the tooth portion. Even if the portion is fitted in the groove portion of the tooth portion, a gap is easily generated between the protruding portion and the groove portion. For this reason, the insular overnight cannot be sufficiently fixed to the teeth part, and an instable evening may occur. In addition, the protrusion of the insulative evening is provided from the end of the side of the insulative to the other end of the stator in the stacking direction. Excessive insertion load is applied, and the instable is easily deformed. As a result, the instable evening cannot be sufficiently fixed to the teeth section, and there may be an assembly night in the instability evening.
また、 特開 2004— 297986号公報のインシユレ一夕では、 インシユレ 一夕に設けられる弾性部の形状、 寸法設定が困難であるため、 インシユレ一夕を ティース部に,十分固定することができず、 ィンシユレ一夕に組付けガ夕が発生す る場合がある。 発明の開示  In addition, in the insular evening of JP-A-2004-297986, it is difficult to set the shape and dimensions of the elastic part provided in the insulative evening, so the insular evening cannot be sufficiently fixed to the teeth part, Assembling may occur during the evening. Disclosure of the invention
本発明の目的は、 インシユレ一夕の組付けガ夕の発生を抑制することができる インシユレ一夕、 当該インシユレ一夕を備える固定子、 及び当該固定子を備える 回転電機である。  An object of the present invention is an insulative that can suppress the occurrence of an instable overnight assembly, a stator that includes the insulative, and a rotating electrical machine that includes the stator.
(1) 本発明は、 環状のヨーク部から半径方向に突出するティース部の外周に 嵌挿配置されるインシユレ一夕であって、 前記インシユレ一夕は、 前記ティース 部に対向する複数の面を備え、 少なくともいずれか一つの面に前記ティース部と 当接する突出部が設けられ、 前記突出部は、 前記インシユレ一夕の嵌挿方向に直 行する方向において、 前記面内の一部にのみ設けられる。 (1) The present invention is an insulative device that is fitted and disposed on an outer periphery of a tooth portion that protrudes in a radial direction from an annular yoke portion, and the insulative device includes a plurality of surfaces that face the tooth portion. Provided with at least one of the teeth on the surface A projecting portion that abuts is provided, and the projecting portion is provided only in a part of the surface in a direction perpendicular to the insulative insertion direction.
(2) 上記 (1) 記載のインシユレ一夕であって、 前記突出部は、 インシユレ 一夕の嵌挿方向に直行する方向において、 複数設けられることが好ましい。  (2) In the insulative evening described in (1) above, it is preferable that a plurality of the protrusions are provided in a direction orthogonal to the insulative evening insertion direction.
(3) 本発明は、 環状のヨーク部から半径方向に突出するティース部の外周に 嵌挿配置されるインシユレ一夕を備える回転電機の固定子であって、 前記インシ ユレ一夕は、 前記ティース部に対向する複数の面を備え、 少なくともいずれか一 つの面に前記ティース部と当接する突出部が設けられ、 前記突出部は、 前記イン シユレ一夕の嵌挿方向に直行する方向において、 前記面内の一部にのみ設 &られ る。  (3) The present invention is a stator of a rotating electric machine including an insulative joint that is fitted and arranged on an outer periphery of a tooth part that protrudes in a radial direction from an annular yoke part, and A plurality of surfaces facing the portion, and at least any one surface is provided with a protruding portion that comes into contact with the teeth portion, and the protruding portion is arranged in a direction orthogonal to the insulative insertion direction, It can be installed only on a part of the surface.
(4) 上記 (3) 記載の回転電機の固定子であって、 前記突出部は、 インシュ レー夕の嵌挿方向に直行する方向において、 複数設けられることが好ましい。  (4) In the stator of the rotating electric machine according to (3), it is preferable that a plurality of the protrusions are provided in a direction orthogonal to the insertion direction of the insulator.
(5) 上記 (3) 又は (4) 記載の回転電機の周定子であって、 前記突出部は 、 前記面内のうち、 回転電機の固定子の周方向に対して向かい合う一対の面の一 部にのみ設けられることが好ましい。  (5) The circumferential stator of the rotating electrical machine according to (3) or (4), wherein the projecting portion is one of a pair of surfaces facing the circumferential direction of the stator of the rotating electrical machine in the plane. It is preferable to be provided only in the part.
(6) 上記 (5) 記載の回転電機の固定子であって、 前記突出部は、 前記一対 の面の端部のうち、 回転電機の固定子の軸方向端部に設けられることが好ましい  (6) The stator of the rotating electrical machine according to (5), wherein the protruding portion is provided at an axial end portion of the stator of the rotating electrical machine among the end portions of the pair of surfaces.
(7) 上記 (3) 〜 (6) のいずれか 1つに記載の回転電機の固定子であって 、 前記ティース部は、 前記突出部を係止する係止部を備えることが好ましい。 (7) In the stator for a rotating electrical machine according to any one of (3) to (6), it is preferable that the tooth portion includes a locking portion that locks the protruding portion.
(8) 上記 (3) 〜 (7) のいずれか 1つに記載の回転電機の固定子であって (8) The rotating electrical machine stator according to any one of (3) to (7) above,
、 前記インシユレ一夕の外周にコイルを配置することが好ましい。 It is preferable to arrange a coil on the outer periphery of the insulative overnight.
(9) 本発明は、 環状のヨーク部から半径方向に突出するティース部の外周に 嵌挿配置されるインシユレ一夕を備える回転電機の固定子を含む回転電機であつ て、 前記インシユレ一夕は、 前記ティース部に対向する複数の面を備え、 少なく ともいずれか一つの面に前記ティース部と当接する突出部が設けられ、 前記突出 部は、 前記インシユレ一夕の嵌挿方向に直行する方向において、 前記面内の一部 にのみ設けられる。  (9) The present invention relates to a rotating electrical machine including a stator of a rotating electrical machine including an insulative joint that is fitted and arranged on an outer periphery of a tooth part that protrudes in a radial direction from an annular yoke part. A plurality of surfaces facing the teeth portion, and at least one of the surfaces is provided with a protruding portion that comes into contact with the teeth portion, and the protruding portion is a direction orthogonal to the insertion direction of the insulative overnight And provided only in a part of the plane.
(1 0) 上記 (9) 記載の回転電機であって、 前記突出部は、 インシユレ一夕 の嵌揷方向に直行する方向において、 複数設けられることが好ましい。 (1 0) The rotating electrical machine according to (9), wherein the protrusion is insulative. It is preferable that a plurality are provided in a direction perpendicular to the fitting direction.
( 1 1 ) 上記 (9 ) 又は (1 0 ) 記載の回転電機であって、 前記突出部は、 前 記面内のうち、 回転電機の固定子の周方向に対して向かい合う一対の面の一部に のみ設けられることが好ましい。  (11) The rotating electrical machine according to (9) or (10), wherein the protrusion is one of a pair of surfaces facing the circumferential direction of the stator of the rotating electrical machine in the surface. It is preferable to be provided only in the part.
( 1 2 ) 上記 (1 1 ) 記載の回転電機であって、 前記突出部は、 前記一対の面 の端部のうち、 回転電機の固定子の軸方向端部に設けられることが好ましい。  (1 2) The rotating electrical machine according to (1 1), wherein the projecting portion is preferably provided at an axial end portion of the stator of the rotating electrical machine among the ends of the pair of surfaces.
( 1 3 ) 上記 (9 ) 〜 (1 2 ) のいずれか 1つに記載の回転電機であって、 前 記ティース部は、 前記突出部を係止する係止部を備えることを特徴とする回転電 機。  (1 3) The rotating electrical machine according to any one of (9) to (1 2), wherein the tooth portion includes a locking portion that locks the protruding portion. Rotating electric machine.
( 1 4 ) 上記 (9 ) 〜 (1 3 ) のいずれか 1つに記載の回転電機であって、 前 記ィンシユレ一夕の外周にコイルを配置することが好ましい。  (14) In the rotating electric machine according to any one of (9) to (13), it is preferable that a coil is disposed on the outer periphery of the above-mentioned hinge.
本発明によれば、 環状のヨーク部から半径方向に突出するティース部の外周に 嵌挿配置されるインシュレー夕であって、 前記インシユレ一夕は、 前記ティース 部に対向する複数の面を備え、 少なくともいずれか一つの面に前記ティース部と 当接する突出部が設けられ、 前記突出部は、 前記インシユレ一夕の嵌揷方向に直 行する方向において、 前記面内の一部にのみ設けられることによって、 インシュ レー夕の組付けガ夕発生を抑制することができるィンシユレ一夕、 当該ィンシュ レー夕を備える固定子、 及び当該固定子を備える回転電機を提供することができ る。 図面の簡単な説明  According to the present invention, the insulator is fitted and arranged on the outer periphery of the tooth portion protruding in the radial direction from the annular yoke portion, and the insulative evening includes a plurality of surfaces facing the teeth portion. A protrusion that abuts on the tooth portion is provided on at least one of the surfaces, and the protrusion is provided only in a part of the surface in a direction perpendicular to the fitting direction of the insulation. As a result, it is possible to provide an insulator that can suppress the occurrence of the assembly of the insulator evening, a stator that includes the insulator evening, and a rotating electrical machine that includes the stator. Brief Description of Drawings
図 1は、 本実施形態に係る回転電機の構成の一例を示す模式図である。  FIG. 1 is a schematic diagram showing an example of the configuration of the rotating electrical machine according to the present embodiment.
図 2は、 本発明の実施形態に係る固定子の構成の一例を示す一部模式平面図で ある。  FIG. 2 is a partial schematic plan view showing an example of the configuration of the stator according to the embodiment of the present invention.
図 3は、 本発明の実施形態に係る固定子の構成の一例を示す一部模式斜視図で ある。  FIG. 3 is a partial schematic perspective view showing an example of the configuration of the stator according to the embodiment of the present invention.
図 4は、 本実施形態のィンシュレー夕の構成の一例を示す模式斜視図である。 図 5は、 図 4の A— A線を通る切断面のィンシュレー夕の模式断面図である。 図 6は、 図 4の B— B線を通る切断面のィンシユレ一夕の模式断面図である。 図 7は、 本実施形態のインシュレー夕の構成の他の一例を示す模式斜視図であ る。 FIG. 4 is a schematic perspective view showing an example of the configuration of the Insley evening of this embodiment. Fig. 5 is a schematic cross-sectional view of the Insley evening cross section taken along line AA in Fig. 4. FIG. 6 is a schematic cross-sectional view of the cut-off cross-section taken along line BB in FIG. FIG. 7 is a schematic perspective view showing another example of the configuration of the insulation evening of the present embodiment.
図 8は、 図 7の B— B線を通る切断面のィンシユレ一夕の模式断面図である。 図 9は、 図 3に示す A— A線を通る切断面の固定子の模式断面図である。 図 1 0は、 本発明の他の実施形態に係る固定子の構成の一例を示す一部模式斜 視図である。  FIG. 8 is a schematic cross-sectional view of the cut surface through the line BB in FIG. FIG. 9 is a schematic cross-sectional view of a stator of a cut surface passing through line AA shown in FIG. FIG. 10 is a partial schematic perspective view showing an example of the configuration of a stator according to another embodiment of the present invention.
図 1 1は、 本発明の他の実施形態に係るインシユレ一夕の構成の一例を示す模 式斜視図である。  FIG. 11 is a schematic perspective view showing an example of the configuration of an insulative evening according to another embodiment of the present invention.
図 1 2は、 図 1 1の A— A線を通る切断面のインシユレ一夕の模式断面図であ る。 .  Fig. 12 is a schematic cross-sectional view of the insulative section of the cross section taken along line AA in Fig. 11. .
図 1 3は、 図 1 1の B— B線を通る切断面のインシユレ一夕の模式断面図であ る。  Fig. 13 is a schematic cross-sectional view of the insulative section of the cross section taken along line BB in Fig. 11.
図 1 4は、 ティース部をインシユレ一夕に嵌挿させる前の状態を示すインシュ レー夕及びティース部の模式断面図である。  FIG. 14 is a schematic cross-sectional view of the insulator portion and the tooth portion showing a state before the tooth portion is inserted into the insulator overnight.
図 1 5は、 電動機に使用される固定子の構成を示す一部模式平面図である。 図 1 6は、 固定子に用いられる一般的なインシユレ一夕の構成の一例を示す模 式斜視図である。 発明を実施するための最良の形態  FIG. 15 is a partial schematic plan view showing the configuration of the stator used in the electric motor. FIG. 16 is a schematic perspective view showing an example of a configuration of a general insulative used for a stator. BEST MODE FOR CARRYING OUT THE INVENTION
本発明の実施の形態について以下説明する。  Embodiments of the present invention will be described below.
図 1は、 本実施形態に係る回転電機の構成の一例を示す模式図である。 回転電 機は、 A Cモー夕、 S Rモー夕、 クロ一ポール型モー夕等のパルスモータ等特に 制限されるものでない。 図 1に示すように、 回転電機 1は、 固定子 1 0、 回転子 1 2、 固定子 1 0及び回転子 1 2を収容する枠体 (不図示) を備えている また 、 固定子 1 0は、 枠体の内側に固定されている。  FIG. 1 is a schematic diagram showing an example of the configuration of the rotating electrical machine according to the present embodiment. The rotating motor is not particularly limited, such as pulse motors such as AC motor, SR motor, and single pole motor. As shown in FIG. 1, the rotating electrical machine 1 includes a stator (10), a rotor (12), a stator (10), and a frame (not shown) that accommodates the rotor (12). Is fixed inside the frame.
回転子 1 2は、 シャフト 1 4、 回転子コア 1 6を備えるものである。 図 1に示 すように回転子 1 2は、 中央に配設されたシャフト 1 4の周りに回転子コア 1 6 が固定されている。 また、 回転子 1 2は、 固定子 1 0との間に所定のギャップを 有するように嵌挿配置されている。 回転子コア 1 6には、 複数の永久磁石 (1 8 a, 1 8 b ' · · ) が設けられて いる。 また、 回転子コア 1 6は、 プレス装置により打ち抜き加工された複数の電 磁鋼板を積層して一体化すること等により構成されている。 シャフト 1 4は、 枠 体にベアリング (不図示) を介して支持されている。 The rotor 1 2 includes a shaft 1 4 and a rotor core 1 6. As shown in FIG. 1, the rotor 12 has a rotor core 16 fixed around a shaft 14 disposed in the center. Further, the rotor 12 is inserted and disposed so as to have a predetermined gap between the rotor 12 and the stator 10. The rotor core 16 is provided with a plurality of permanent magnets (18 a, 18 b ′...). Further, the rotor core 16 is configured by laminating and integrating a plurality of electromagnetic steel plates punched by a pressing device. The shaft 14 is supported by a frame body via a bearing (not shown).
次に本実施形態に係る固定子について説明する。  Next, the stator according to this embodiment will be described.
図 2は、 本発明の実施形態に係る固定子の構成の一例を示す一部模式平面図で ある。 図 3は、 本発明の実施形態に係る固定子の構成の一例を示す一部模式斜視 図である。 図 2及び 3に示すように、 固定子 1 0は、 固定子コア 2 0と、 コイル 2 2と、 インシユレ一夕 2 4とを備える。  FIG. 2 is a partial schematic plan view showing an example of the configuration of the stator according to the embodiment of the present invention. FIG. 3 is a partial schematic perspective view showing an example of the configuration of the stator according to the embodiment of the present invention. As shown in FIGS. 2 and 3, the stator 10 includes a stator core 20, a coil 2 2, and an insular adapter 24.
固定子コア 2 0は、 環状のヨーク部 2 6と、 ヨーク部 2 6の半径方向に突出す るティース部 2 8 (図 1に示す 2 8 a , 2 8 b - · · ) とを有する。  The stator core 20 has an annular yoke portion 26 and teeth portions 28 (2 8 a, 2 8 b-... Shown in FIG. 1) protruding in the radial direction of the yoke portion 26.
図 4は、 本実施形態のィンシュレー夕の構成の一例を示す模式斜視図で:ある。 図 4に示すように、 インシユレ一夕 2 4は、 嵌挿孔 3 0と収容部 3 2と鍔部 3 4 と突出部 3 6とを有する。 収容部 3 2には、 巻線を所定数巻装したコイル 2 2 ( 図 2及び 3 ) が配置される。 また、 嵌挿孔 3 0には、 ティース部 2 8 (図 2及び 3 ) が嵌挿される。 鍔部 3 4は、 コイル 2 2がインシユレ一夕 2 4から脱落しな いようにするためのものである。  FIG. 4 is a schematic perspective view showing an example of the configuration of the Insley evening of this embodiment. As shown in FIG. 4, the insular evening 24 has a fitting insertion hole 30, a housing part 32, a flange part 34, and a protruding part 36. A coil 2 2 (FIGS. 2 and 3) having a predetermined number of windings is disposed in the housing 3 2. In addition, the teeth portion 28 (FIGS. 2 and 3) is inserted into the insertion hole 30. The buttocks 3 4 are used to prevent the coil 2 2 from dropping out of the insular evening 2 4.
図 5は、 図 4の A— A線を通る切断面のインシユレ一夕の模式断面図である。 図 6は、 図 4の B— B線を通る切断面のインシユレ一夕の模式断面図である。 突 出部 3 6は、 ティース部 2 8側のインシユレ一夕 2 4の側面、 すなわち嵌揷孔 3 0側のインシユレ一夕 2 4の側面のうち、 少なくともいずれか一つの面にティ一 ス部 2 8と当接するものであり、 ティース部 2 8ヘインシユレ一夕 2 4を嵌挿す る方向に直行する方向において、 側面の一部にのみ設けられるものである。 ここ で、 インシユレ一夕 2 4を嵌挿する方向に直行する方向において、 側面の一部に のみ設けられるとは、 突出部 3 6がインシユレ一夕 2 4の側面の端部から同一側 面の他端部に渡って設けられるものではなく、 側面の端部から同一側面の他端部 までの間の一部に設けられるものである。 すなわち、 例えば、 図 5に示すように 、 側面 3 8に突出部 3 6が設けられている場合、 図 5に示す側面 3 8の端部 3 8 aから固定子の半径方向 (図 5に示す矢印 Z ) に向かう他端部 3 8 bに渡って、 図 6に示す側面 3 8の端部 3 8 cから固定子の軸方向 (図 6に示す矢印 Y) に向 かう他端部 3 8 dに渡って設けられているものではない。 突出部 3 6の形状等は 、 特に制限されるものではない。 FIG. 5 is a schematic cross-sectional view of the insulative section of the cut surface passing through line AA in FIG. FIG. 6 is a schematic cross-sectional view of the insulative section of the cut surface passing through line BB in FIG. The protruding portion 36 is a tooth portion on at least one of the side surfaces of the teeth portion 24 on the tooth portion 28 side, that is, the side surfaces of the shoulder holes 24 on the fitting hole 30 side. It abuts against 28 and is provided only on a part of the side surface in the direction perpendicular to the direction in which the tooth portion 28 is inserted. Here, in the direction orthogonal to the direction in which the insulative 24 is inserted, the protrusion 36 is provided on the same side surface from the end of the side of the insulative 24. It is not provided over the other end, but is provided in a part between the end of the side surface and the other end of the same side surface. That is, for example, as shown in FIG. 5, when the protrusions 36 are provided on the side surface 38, the radial direction of the stator from the end portion 38a of the side surface 38 shown in FIG. Across the other end 3 8 b towards arrow Z) It is not provided across the other end portion 38 d from the end portion 38 c of the side surface 38 shown in FIG. 6 to the axial direction of the stator (arrow Y shown in FIG. 6). The shape or the like of the protruding portion 36 is not particularly limited.
また、 突出部 3 6は、 嵌挿孔 3 0側のインシユレ一夕 2 4の側面であって、 対 向する一対の側面 (例えば、 図 5に示すように、 固定子の周方向 (図 5に示す矢 印 X) に対して向い合う一対の側面 3 8、 図 6に示すように、 固定子の軸方向 ( 図 6に示す矢印 Y) に対して向い合う一対の側面 4 0 ) の一部にのみ設けられて いることが好ましい。 また、 組付けガ夕の発生を抑制できるティース部の係止部 (後述する) への固定の点で、 固定子の周方向 (図 5に示す矢印 X) に対して向 い合う一対の側面 3 8の一部にのみ設けられることが好ましい。  Further, the protruding portion 36 is a side surface of the insulative portion 24 on the fitting insertion hole 30 side, and is a pair of facing side surfaces (for example, as shown in FIG. 5, the circumferential direction of the stator (FIG. 5 A pair of side surfaces 38 facing the arrow X) shown in FIG. 6 and a pair of side surfaces 40 0) facing the axial direction of the stator (arrow Y shown in FIG. 6) as shown in FIG. It is preferable that it is provided only in the part. In addition, a pair of side surfaces facing the circumferential direction of the stator (arrow X shown in FIG. 5) in terms of fixing to the locking portion (described later) of the teeth portion that can suppress the occurrence of the assembly cover. It is preferable to be provided only in a part of 3 8.
図 7は、 本実施形態のインシュレー夕の構成の他の一例を示す模式斜視図であ る。 図 8は、 図 7の B— B線を通る切断面のインシユレ一夕の模式断面図である 。 本実施形態において突出部 3 6は、 固定子の周方向に対して向い合う一対の側 面 3 8であって、 固定子の軸方向端部 (固定子の軸方向に対して向い合う一対の 側面 4 0 ( 4 0 c , 4 0 d ) と接する端部) にそれぞれ設けられている。 このよ うな構成にすることによって、 インシユレ一夕 2 4の収容部 3 2にコイル 2 2が 配置されても、 インシユレ一夕 2 4の変形、 傾き等を抑制することができる。 インシユレ一夕 2 4の嵌挿孔 3 0にティース部 2 8が嵌挿されることによって 、 インシユレ一夕 2 4はティース部 2 8の外周に配置される。  FIG. 7 is a schematic perspective view showing another example of the configuration of the insulation evening of the present embodiment. FIG. 8 is a schematic cross-sectional view of the insulative section of the cut surface passing through line BB in FIG. In the present embodiment, the protrusions 36 are a pair of side surfaces 38 facing the circumferential direction of the stator, and are axial end portions of the stator (a pair of facing surfaces facing the stator axial direction). It is provided on each of the side surfaces 40 (ends in contact with 40 c, 40 d). By adopting such a configuration, even if the coil 2 2 is arranged in the housing portion 32 of the insular evening 24, the deformation, inclination, etc. of the insuring evening 24 can be suppressed. By inserting the teeth part 28 into the insertion hole 30 of the insular evening 24, the insuring evening 24 is arranged on the outer periphery of the teeth part 28.
図 9は、 図 3に示す A— A線を通る切断面の固定子の模式断面図である。 図 9 に示すように、 ティース部 2 8には、 インシユレ一夕 2 4が配置される際に、.ィ ンシユレ一夕 2 4の突出部 3 6を係止する係止部 4 2が設けられている。 係止部 4 2が、 インシユレ一夕 2 4の突出部 3 6を係止することによって、 インシユレ 一夕 2 4をティ一ス部 2 8に固定し、 インシユレ一夕 2 4の組付けガ夕を抑制す ることができる。 また、 上記説明したように、 突出部 3 6は、 インシユレ一夕 2 4の側面の一部に設けられているため、 ティース部 2 8との接触面積が小さく、 ティース部 2 8を嵌挿させる際に与えられるィンシユレ一夕 2 4への嵌揷荷重を 低減させることができる。 したがって、 本実施形態の突出部 3 6及び係止部 4 2 を設けることによって、 インシユレ一夕 2 4を固定することができ、 組付けガ夕 を抑制することができる。 また、 組付けガ夕を抑制することができれば、 組付け ガタを考慮したスペースの確保が不要となり、 モー夕の小型化が可能となる。 係止部 4 2は、 インシユレ一夕 2 4の突出部 3 6を係止するものである。 具体 的には、 インシユレ一夕 2 4にティース部 2 8を嵌挿した状態で、 係止部 4 2の 一部が突出部 3 6の固定子の半径方向内側の面と接することによって係止する。 この結果、 インシユレ一夕 2 4の組付け位置の寸法管理を容易にすることができ る。 また、 係止部 4 2の位置は、 インシユレ一夕 2 4に設けられた突出部 3 6.よ り、 固定子の半径方向 (図 9に示す矢印 Z ) 内側であって、 突出部 3 6と接する 位置に設けられる。 係止部 4 2及び突出部 3 6は、 ティース部 2 8の先端側に設 けられることによって、 ティース部の嵌挿荷重の高い区間を短縮することができ る。 FIG. 9 is a schematic cross-sectional view of a stator of a cut surface passing through line AA shown in FIG. As shown in FIG. 9, the tooth portion 2 8 is provided with a locking portion 42 that locks the protruding portion 36 of the insular evening 24 when the insular evening 24 is disposed. ing. The locking part 4 2 locks the protrusion part 3 6 of the insular evening 24 to fix the insuring evening 24 to the tooth part 28, and the assembly part of the insuring evening 24 Can be suppressed. In addition, as described above, since the protruding portion 3 6 is provided on a part of the side surface of the insular evening 24, the contact area with the teeth portion 28 is small, and the teeth portion 28 is inserted. It is possible to reduce the fitting load applied to the instigation 24. Therefore, by providing the projecting portion 36 and the locking portion 4 2 of the present embodiment, the insulative portion 24 can be fixed, and the assembly guide Can be suppressed. If the assembly backlash can be suppressed, it is not necessary to secure a space that takes into account the backlash and downsizing of the mobile home is possible. The locking portion 42 is for locking the protruding portion 36 of the insular evening 24. Specifically, in a state where the teeth portion 28 is fitted and inserted into the insulture 24, a portion of the locking portion 42 is brought into contact with the radially inner surface of the stator of the protruding portion 36. To do. As a result, it is possible to easily manage the dimensions of the assembly position of Insule. Further, the position of the locking portion 42 is inside the stator in the radial direction (arrow Z in FIG. 9) from the protruding portion 3 6. provided on the insula 24. The protruding portion 3 6 It is provided at a position where it touches. The engaging part 42 and the projecting part 36 are provided on the tip side of the tooth part 28, so that the section where the insertion load of the tooth part is high can be shortened.
図 9に示す突出部 3 6の頂面間の距離 L 3は、 係止部 4 2より固定子の半径方 向内側にあるティース部 2 8の幅 L 4より小さくすることが好ましい。 これによ り、 突出部 3 6がティース部 2 8に係止される際に、 インシユレ一夕 2 4に与え られる嵌揷荷重の開放時の節度感を作業者等が認識することが可能となり、 イン シユレ一夕 2 4の組付けミスを防ぐことができる。  The distance L 3 between the top surfaces of the protruding portions 36 shown in FIG. 9 is preferably smaller than the width L 4 of the teeth portion 28 located on the radially inner side of the stator from the locking portion 42. As a result, when the projecting portion 3 6 is locked to the tooth portion 28, it becomes possible for an operator or the like to recognize the moderation feeling when the fitting load applied to the insulative 24 is released. , Insillere 2 4 can prevent assembly mistakes.
次に、 本発明の他の実施形態に係る固定子の構成の一例を説明する。  Next, an example of the structure of the stator which concerns on other embodiment of this invention is demonstrated.
図 1 0は、 本発明の他の実施形態に係る固定子の構成の一例を示す一部模式斜 視図である。 図 1 0に示すように、 固定子 4 4は、 固定子コア 2 0と、 コイル 2 2と、 インシユレ タ 4 6とを備える。 なお、 図 1 0に示す固定子 4 4において 、 図 3に示す固定子 1 0と同様の構成については同一の符号を付している。 図 1 1は、 本発明の他の実施形態のインシユレ一夕の構成の一例を示す模式斜 視図である。 図 1 1に示すように、 インシユレ一夕 4 6は、 嵌挿孔 3 0と収容部 3 2と鍔部 3 4と突出部 3 6 a , 3 6 bとを有する。 収容部 3 2、 嵌揷孔 3 0、 鍔部 3 4は、 上記と同様である。  FIG. 10 is a partial schematic perspective view showing an example of the configuration of a stator according to another embodiment of the present invention. As shown in FIG. 10, the stator 44 includes a stator core 20, a coil 22, and an insulator 46. In the stator 44 shown in FIG. 10, the same reference numerals are given to the same components as those of the stator 10 shown in FIG. FIG. 11 is a schematic oblique view showing an example of the configuration of an insulative evening according to another embodiment of the present invention. As shown in FIG. 11, the insulture 46 has a fitting insertion hole 30, a housing part 32, a flange part 34, and projecting parts 36 a and 36 b. The housing part 32, the fitting hole 30 and the flange part 34 are the same as described above.
図 1 2は、 図 1 1の A— A線を通る切断面のインシユレ一夕の模式断面図であ り、 図 1 3は、 図 1 1の B— B線を通る切断面のインシユレ一夕の模式断面図で ある。 図 1 2及び 1 3に示すように、 突出部 3 6 a , 3 6 bは、 ティース部 2 8 側のインシユレ一夕 4 6の全ての側面に、 ティース部 2 8と当接する突出部が設 けられ、 インシユレ一夕 4 6の嵌挿方向に直行する方向において、 側面の一部に のみ設けられる。 ここでいう側面の一部とは、 上記説明した通りである。 Fig. 1 2 is a schematic cross-sectional view of the incision of the cut surface passing through line A—A in Fig. 11. Fig. 1 3 is an illustration of the insulative view of the cut surface passing through line B-B of Fig. 1 1. FIG. As shown in FIGS. 1 2 and 1 3, the protruding portions 3 6 a and 3 6 b are provided with protruding portions that abut against the teeth portion 28 on all sides of the insulator 46 on the tooth portion 28 side. However, it is provided only on a part of the side surface in the direction perpendicular to the insertion direction of the insulator 46. The part of the side surface here is as described above.
本実施形態の突出部は、 対向する一対の突出部 (3 6 a, 3 6 b ) のうち少な くともいずれか一対の突出部が、 上記説明したティース部の係止部によって係止 され、 対向する一対の突出部 (3 6 a , 3 6 b ) のうち、 少なくともいずれか一 対の突出部の頂面間の距離が、 ティース部の厚みより小さいものである。 本実施 形態では、 例えば、 図 1 2に示す固定子の周方向 (図 1 2に示す矢印 X) に対し て向い合う一対の側面 3 8に設けられる突出部 3 6 a力 ティース部 2 8の係止 部 4 2 (例えば図 9参照) によって係止されている。 また、 図 1 3に示す固定子 の軸方向 (図 1 3に示す矢印 Y) に対して向い合う一対の側面 4 0 ( 4 0 c , 4 0 d ) に設けられる突出部 3 6 bの頂面間の距離が、 嵌挿されるティース部 2 8 の厚みより小さいものである。 これを例として以下説明するが、 これに限定され るものではなく、 突出部 3 6 a, 3 6 bが逆であってもよいし、 突出部 3 6 a, 3 6 bいずれもティース部 2 8の係止部 4 2によって係止され、 突出部 3 6 a , 3 6 bいずれの頂面間の距離が、 ティース部 2 8の厚みより小さいものであって もよい。  The protrusion of the present embodiment is such that at least one of the pair of opposing protrusions (36a, 36b) is locked by the locking portion of the tooth portion described above, The distance between the top surfaces of at least one of the pair of projecting portions (36a, 36b) facing each other is smaller than the thickness of the tooth portion. In the present embodiment, for example, the protruding portions 3 6 a provided on the pair of side surfaces 38 facing the circumferential direction of the stator shown in FIG. 12 (arrow X shown in FIG. 12) 3 6 a force of the teeth portion 28 It is locked by a locking portion 4 2 (see, for example, FIG. 9). In addition, the tops of the protrusions 36 b provided on the pair of side surfaces 40 (40 c, 40 d) facing the axial direction of the stator shown in FIG. 13 (arrow Y shown in FIG. 13). The distance between the surfaces is smaller than the thickness of the tooth portion 28 inserted. This will be described below as an example. However, the present invention is not limited to this, and the protrusions 3 6 a and 3 6 b may be reversed, and the protrusions 3 6 a and 3 6 b are both teeth 2. The distance between the top surfaces of any of the protrusions 3 6 a and 3 6 b may be smaller than the thickness of the teeth portion 28.
上記でも説明したように、 固定子の周方向に対して向い合うインシユレ一夕の 一対の側面に設けられる突出部 3 6 aは、 例えば、 図 9に示すように、 ティース 部 2 8に設けられた係止部 4 2によって、 係止される。  As described above, the projecting portions 3 6 a provided on the pair of side surfaces of the insulative facing the circumferential direction of the stator are provided on the teeth portion 28 as shown in FIG. 9, for example. It is locked by the locking portion 4 2.
図 1 4は、 ティース部をインシユレ一夕に嵌挿させる前の状態を示すインシュ レー夕及びティース部の模式断面図である。 図 1 4に示すように、 固定子の軸方 向に対して向い合うインシユレ一夕 4 6の一対の側面 4 0 ( 4 0 c , 4 0 d ) に 設けられる突出部 3 6 bの頂面間の距離 L 1は、 突出部 3 6 b間のティース部 2 8の厚み L 2より小さいものである。 突出部 3 6 bの頂面間の距離 L 1をティー ス部 2 8の厚み L 2より小さくすることによって、 ティース部 2 8に、 押力 (本 実施形態では、 固定子 1 0の軸方向への押力) が付与され、 ティース部 (例えば 、 開放状態の積層電磁鋼板) を加圧密着させることになり、 インシユレ一夕 4 6 において、 固定子 1 0の軸方向 (図 1 4に示す矢印 Y) の組付けガ夕を抑制する ことができる。 さらに、 突出部 3 6 bは、 インシユレ一夕 4 6の側面の一部に設 けられているため、 ティース部 2 8を嵌挿させる際にィンシユレ一夕 4 6に掛か る嵌挿荷重を低減させることができる。 したがって、 本実施形態の突出部 3 6 a , 3 6 b及び係止部 4 2を設けることによって、 組付けガ夕を抑制することがで きる。 また、 組付けガ夕を抑制することができれば、 組付けガ夕を考慮したスぺ ースの確保が不要となり、 モー夕の小型化が可能となる。 FIG. 14 is a schematic cross-sectional view of the insulator portion and the tooth portion showing a state before the tooth portion is inserted into the insulator overnight. As shown in FIG. 14, the top surfaces of the protrusions 3 6 b provided on the pair of side surfaces 40 (40 c, 40 d) of the insular evening 46 facing the stator axial direction The distance L 1 between them is smaller than the thickness L 2 of the teeth portion 28 between the protruding portions 3 6 b. By making the distance L 1 between the top surfaces of the protruding portions 3 6 b smaller than the thickness L 2 of the teeth portion 2 8, a pressing force is applied to the teeth portion 2 8 (in this embodiment, the axial direction of the stator 10). To the teeth part (for example, the open laminated magnetic steel sheet), and in the insulture 46, the axial direction of the stator 10 (shown in Fig. 14) The assembly of arrow Y) can be suppressed. In addition, the protruding part 3 6 b is installed on a part of the side of Therefore, it is possible to reduce the insertion load applied to the insulator 46 when the teeth portion 28 is inserted. Therefore, by providing the protruding portions 36 a and 36 b and the locking portion 42 of the present embodiment, it is possible to suppress assembly. In addition, if the assemblage can be suppressed, it is not necessary to secure a space that takes into account the assemblage.
インシユレ一夕 (及び突出部) を構成する材料としては、 非磁性及び絶縁性を 有するものであれば特に制限されるものではなく、 例えば、 ポリブチレンテレフ 夕レート、 ポリフエ二レンサルファイド、 ナイロン等の樹脂等を用いることがで きるが、 樹脂選定、 形状設計等は特に制限されるものではない。  There are no particular limitations on the material that constitutes the insulative evening (and the protruding portion) as long as it is non-magnetic and insulating. For example, polybutylene terephthalate, polyphenylene sulfide, nylon, etc. Resin, etc. can be used, but resin selection, shape design, etc. are not particularly limited.
本実施形態に用いられるコイル 2 2は、 通常の巻線 (卷線の断面形状が円形で ある) 、 平角線 (巻線の断面形状が四角形) 等が巻回されたものである。 通常の 巻線、.平角線等の材質は、 銅等を使用することができる。  The coil 22 used in the present embodiment is wound with a normal winding (having a circular cross-sectional shape of the winding wire), a flat wire (having a square cross-sectional shape of the winding), and the like. Copper, etc. can be used as the material for normal windings and rectangular wires.
本実施形態に用いられる固定子コア 2 0は、 環状のヨーク部及びティース部が 一体成形されたものでも、 複数個に分割された分割固定子コアを環状に配置した ものでも特に制限されるものではない。 分割固定子コアを環状に配置して固定子 コアを得る場合には、 ヨーク部の外周面に、 非磁性リングを設け、 焼きばめする ことによって、 得られる。  The stator core 20 used in the present embodiment is not particularly limited even if the annular yoke portion and the teeth portion are integrally formed, or even if the divided stator cores divided into a plurality are annularly arranged. is not. When the stator core is obtained by arranging the split stator core in a ring shape, it is obtained by providing a nonmagnetic ring on the outer peripheral surface of the yoke portion and shrink fitting.
本実施形態に用いられるヨーク部 2 6及びティース部 2 8は、 電磁鋼板を積層 した積層体、 圧粉磁性材料の成形体等であれば特に制限されるものではない。 本実施形態に用いられる圧粉磁性材料としては、 例えば、 純 F e系、 F e— S i系、 F e— C o系、 F e — C r系、 F e— C r—N i系、 F e — S i— A l系 等の F e系金属 (合金) の粒子等が挙げられる。  The yoke part 26 and the tooth part 28 used in the present embodiment are not particularly limited as long as they are a laminated body in which electromagnetic steel sheets are laminated, a compact of a magnetic powder material, or the like. Examples of dust magnetic materials used in the present embodiment include pure Fe system, Fe-Si system, Fe-Co system, Fe-Cr system, and Fe-Cr-Ni system. And particles of Fe metal (alloy) such as Fe-Si-Al.
さらに、 圧粉磁性材料は、 上記粒子等に、 シリコン樹脂、 フエノール樹脂等の 絶縁剤を含有させたものであってもよい。  Further, the dust magnetic material may be one in which an insulating agent such as silicon resin or phenol resin is contained in the above-described particles or the like.
次に、 本実施形態に係る回転電機 1の稼動について、 図 1を用いて説明する。 例えば、 固定子 1 0のティース部 2 8 aに設けられたコイル (不図示) に電流を 流すことによって、 ティース部 2 8 aに直近の永久磁石 1 8 aからティース部 2 8 a内へ磁束が流れ、 永久磁石 1 8 aがティース部 2 8 aに引きつけられる。 さ らに、 別のティース部 2 8 bのコイル (不図示) に電流を流すことによって、 別 のティース部 2 8 bに直近の永久磁石 1 8 bがティース部 2 8 bに引き付けられ る。 これを連続的に行うことによって回転子 1 2が回転し、 トルクが発生する。 以上、 図. 1により本実施形態に係る回転電機 1について説明したが、 回転電機 の構成は、 これに限定される.ものではなく、 例えば、 永久磁石が回転子コア内に 埋め込まれた埋め込み型モー夕等であってもよく、 本発明の要旨を逸脱しない範 囲における設計変更があっても、 それらは、 本発明に含まれるものである。 Next, the operation of the rotating electrical machine 1 according to the present embodiment will be described with reference to FIG. For example, when a current is passed through a coil (not shown) provided in the tooth portion 2 8 a of the stator 10, the magnetic flux enters the teeth portion 28 a from the permanent magnet 18 a closest to the teeth portion 28 a. Flows, and the permanent magnet 1 8 a is attracted to the tooth portion 2 8 a. In addition, by passing a current through a coil (not shown) of another tooth portion 28b, The permanent magnet 1 8 b closest to the tooth portion 2 8 b is attracted to the tooth portion 2 8 b. By performing this continuously, the rotor 12 rotates and torque is generated. As described above, the rotary electric machine 1 according to the present embodiment has been described with reference to FIG. 1. However, the configuration of the rotary electric machine is not limited to this, for example, an embedded type in which a permanent magnet is embedded in the rotor core. Even if there is a design change within a range not departing from the gist of the present invention, they are included in the present invention.

Claims

請求の範囲 The scope of the claims
1 . 環状のヨーク部から半径方向に突出するティース部の外周に嵌挿配置され るインシュレ一夕であって、 1. An insulator that is inserted and arranged on the outer periphery of a tooth portion protruding radially from an annular yoke portion,
前記インシユレ一夕は、 前記ティース部に対向する複数の面を備え、 少なくと もいずれか一つの面に前記ティース部と当接する突出部が設けられ、 前記突出部 は、 前記インシユレ一夕の嵌挿^向に直行する方向において、 前記面内の一部に のみ設けられることを特徴とするインシユレ一夕。  The insulative evening has a plurality of surfaces facing the teeth part, and at least one surface is provided with a projecting part that comes into contact with the tooth part, and the projecting part is fitted to the insulative evening. An insulative evening characterized by being provided only in a part of the plane in a direction perpendicular to the insertion direction.
2 . 請求項 1記載のインシュレー夕であって、 前記突出部は、 インシユレ一夕 の嵌揷方向に直行する方向において、 複数設けられることを特徴とするインシュ レー夕。 2. The insulator evening according to claim 1, wherein a plurality of the projecting portions are provided in a direction perpendicular to the fitting direction of the insulator.
3 . 環状のヨーク部から半径方向に突出するティース部の外周に嵌挿配置され るインシユレ一夕を備える回転電機の固定子であって、 3. A stator of a rotating electrical machine including an insulative joint fitted and arranged on an outer periphery of a tooth portion protruding in a radial direction from an annular yoke portion,
前記インシユレ一夕は、 前記ティース部に対向する複数の面を備え、 少なくと もいずれか一つの面に前記ティース部と当接する突出部が設けられ、 前記突出部 は、 前記インシユレ一夕の嵌挿方向に直行する方向において、 前記面内の一部に のみ設けられることを特徴とする回転電機の固定子。  The insulative is provided with a plurality of surfaces facing the teeth part, and at least one of the surfaces is provided with a projecting part that comes into contact with the tooth part, and the projecting part is fitted to the insulative overnight. A stator for a rotating electrical machine, wherein the stator is provided only in a part of the surface in a direction orthogonal to the insertion direction.
4 . 請求項 3記載の回転電機の固定子であって、. 前記突出部は、 インシュレー 夕の嵌挿方向に直行する方向において、 複数設けられることを特徴とする回転電 機の固定子。 4. The stator for a rotating electrical machine according to claim 3, wherein a plurality of the projecting portions are provided in a direction perpendicular to the insertion direction of the insulator.
5 . 請求項 3記載の回転電機の固定子であって、 前記突出部は、 前記面内のう ち、 回転電機の固定子の周方向に対して向かい合う一対の面の一部にのみ設けら れることを特徴とする回転電機の固定子。 5. The stator of the rotating electrical machine according to claim 3, wherein the protrusion is provided only on a part of a pair of surfaces facing the circumferential direction of the stator of the rotating electrical machine in the plane. A stator for a rotating electrical machine.
6 . 請求項 5記載の回転電機の固定子であって、 前記突出部は、 前記一対の面 の端部のうち、 回転電機の固定子の軸方向端部に設けられることを特徴とする回 転電機の固定子。 6. The stator of the rotating electric machine according to claim 5, wherein the protruding portion is provided at an axial end of the stator of the rotating electric machine among the ends of the pair of surfaces. The stator of a rotating machine.
7 . 請求項 3記載の回転電機の固定子であって、 前記ティース部は、 前記突出 部を係止する係止部を備えることを特徴とする回転電機の固定子。 7. The stator of the rotating electrical machine according to claim 3, wherein the teeth portion includes a locking portion that locks the protruding portion.
8 . 請求項 3記載の回転電機の固定子であって、 前記インシユレ一夕の外周に コイルを配置することを特徴とする回転電機の固定子。 8. The stator of a rotating electrical machine according to claim 3, wherein a coil is disposed on an outer periphery of the insulative overnight.
9 . 環状のヨーク部から半径方向に突出するティース部の外周に嵌挿配置され るインシユレ一夕を備える回転電機の固定子を含む回転電機であって、 9. A rotary electric machine including a stator of a rotary electric machine including an insulative joint fitted and arranged on an outer periphery of a tooth portion protruding in a radial direction from an annular yoke portion,
前記インシユレ一夕は、 前記ティース部に対向する複数の面を備え、 少なくと もいずれか一つの面に前記ティース部と当接する突出部が設けられ、 前記突出部 は、 前記インシユレ一夕の嵌挿方向に直行する方向において、 前記面内の一部に のみ設けられることを特徴とする回転電機。  The insulative is provided with a plurality of surfaces facing the teeth part, and at least one of the surfaces is provided with a projecting part that comes into contact with the tooth part, and the projecting part is fitted to the insulative overnight. The rotating electrical machine is provided only in a part of the surface in a direction orthogonal to the insertion direction.
1 0 . 請求項 9記載の回転電機であって、 前記突出部は、 インシユレ一夕の嵌 挿方向に直行する方向において、 複数設けられることを特徴とする回転電機。 10. The rotating electrical machine according to claim 9, wherein a plurality of the projecting portions are provided in a direction orthogonal to the insulative insertion direction.
1 1 . 請求項 9記載の回転電機であって、 前記突出部は、 前記面内のうち、 回 転電機の固定子の周方向に対して向かい合う一対の面の一部にのみ設けられるこ とを特徴とする回転電機。 11. The rotating electrical machine according to claim 9, wherein the protrusion is provided only on a part of a pair of surfaces facing the circumferential direction of the stator of the rotating electrical machine in the plane. Rotating electric machine.
1 2 . 請求項 1 1記載の回転電機であって、 前記突出部は、 .前記一対の面の端 部のうち、 回転電機の固定子の軸方向端部に設けられることを特徴とする回転電 機 1 2. The rotating electrical machine according to claim 1, wherein the projecting portion is provided at an axial end of a stator of the rotating electrical machine among the ends of the pair of surfaces. Electric machine
13. 請求項 9記載の回転電機であって、 前記ティース部は、 前記突出部を係 止する係止部を備えることを特徴とする回転電機。 13. The rotating electrical machine according to claim 9, wherein the tooth portion includes a locking portion that locks the protruding portion.
14. 請求項 9記載の回転電機であって、 前記インシユレ一夕の外周にコイル を配置することを特徴とする回転電機。 14. The rotating electrical machine according to claim 9, wherein a coil is disposed on an outer periphery of the insulative overnight.
PCT/JP2008/056843 2007-04-12 2008-04-01 Insulator, stator of electric motor, and electric motor WO2008132970A1 (en)

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Cited By (6)

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JP2011234552A (en) * 2010-04-28 2011-11-17 Honda Motor Co Ltd Stator and method for manufacturing the same
EP2677633A1 (en) * 2012-06-20 2013-12-25 Valeo Equipements Electriques Moteur Cranked coil insulator and associated electric machine element
FR2992496A1 (en) * 2012-06-20 2013-12-27 Valeo Equip Electr Moteur Reel insulator for tooth of e.g. stator of engine, of vehicle, has grooves formed in face of each wall turned toward interior of frame to facilitate passage of varnish of impregnation between periphery of tooth and frame of reel insulator
FR2992493A1 (en) * 2012-06-20 2013-12-27 Valeo Equip Electr Moteur Coil insulator for use around tooth of e.g. stator of electric machine for electric vehicle, has fin located in extension of flange and folded with respect to body that provides electrical insulation between coils mounted on adjacent teeth
CN103855833A (en) * 2012-11-28 2014-06-11 三菱电机株式会社 Insulator and stator
JP2016086565A (en) * 2014-10-27 2016-05-19 トヨタ自動車株式会社 Stator for rotary electric machine

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JP2013046420A (en) 2011-08-20 2013-03-04 Nippon Densan Corp Winding coil and stator core with winding coil
JP6215034B2 (en) * 2013-12-18 2017-10-18 株式会社日立産機システム Electric motor and electric motor bobbin
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Publication number Priority date Publication date Assignee Title
JP2011234552A (en) * 2010-04-28 2011-11-17 Honda Motor Co Ltd Stator and method for manufacturing the same
EP2677633A1 (en) * 2012-06-20 2013-12-25 Valeo Equipements Electriques Moteur Cranked coil insulator and associated electric machine element
FR2992496A1 (en) * 2012-06-20 2013-12-27 Valeo Equip Electr Moteur Reel insulator for tooth of e.g. stator of engine, of vehicle, has grooves formed in face of each wall turned toward interior of frame to facilitate passage of varnish of impregnation between periphery of tooth and frame of reel insulator
FR2992494A1 (en) * 2012-06-20 2013-12-27 Valeo Equip Electr Moteur MIXED COIL INSULATION AND ASSOCIATED ELECTRIC MACHINE ELEMENT
FR2992493A1 (en) * 2012-06-20 2013-12-27 Valeo Equip Electr Moteur Coil insulator for use around tooth of e.g. stator of electric machine for electric vehicle, has fin located in extension of flange and folded with respect to body that provides electrical insulation between coils mounted on adjacent teeth
CN103855833A (en) * 2012-11-28 2014-06-11 三菱电机株式会社 Insulator and stator
JP2016086565A (en) * 2014-10-27 2016-05-19 トヨタ自動車株式会社 Stator for rotary electric machine

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