WO2008065224A1 - Automatic dividing machine for use in baking - Google Patents

Automatic dividing machine for use in baking Download PDF

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Publication number
WO2008065224A1
WO2008065224A1 PCT/ES2007/000687 ES2007000687W WO2008065224A1 WO 2008065224 A1 WO2008065224 A1 WO 2008065224A1 ES 2007000687 W ES2007000687 W ES 2007000687W WO 2008065224 A1 WO2008065224 A1 WO 2008065224A1
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WO
WIPO (PCT)
Prior art keywords
assembly
mass
volumetric
plunger
bakery
Prior art date
Application number
PCT/ES2007/000687
Other languages
Spanish (es)
French (fr)
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WO2008065224A8 (en
WO2008065224B1 (en
Inventor
Juan Carlos TAPIA BELTRÁN
José Antonio Tapia Beltrán
Original Assignee
Alapont Garcia, Amalia
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Publication date
Application filed by Alapont Garcia, Amalia filed Critical Alapont Garcia, Amalia
Priority to DE112007002954T priority Critical patent/DE112007002954T5/en
Publication of WO2008065224A1 publication Critical patent/WO2008065224A1/en
Publication of WO2008065224B1 publication Critical patent/WO2008065224B1/en
Publication of WO2008065224A8 publication Critical patent/WO2008065224A8/en

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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00Dough-dividing machines
    • A21C5/003Dough-dividing machines with revolving bodies, e.g. with bodies having spaces separated by radially oriented elements or walls
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00Dough-dividing machines
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00Dough-dividing machines
    • A21C5/02Dough-dividing machines with division boxes and ejection plungers
    • A21C5/04Dough-dividing machines with division boxes and ejection plungers with division boxes in a revolving body with radially-working pistons

Definitions

  • the present specification refers to an application for an Invention Patent, relating to an automatic dividing machine for bakery, which has the purpose of dividing a block of dough contained in a hopper into multiple portions of volume equal to that preselected by the user , being able to change said volume according to the needs of the production.
  • the invention falls within the technical sector of industrial baking, more specifically in the field of bread dough dividers and related products. Background of the invention
  • a bread dough divider machine comprising a oscillating drum, a connecting rod connected at its top by an articulation to a plunger and at its bottom to a transverse arm carrying two droppers run on a rail forcing the plunger path, while allowing
  • SUBSTITUTE SHEET (RULE 26) regulate its route, getting an alternative movement.
  • This machine presents the problem of a lack of reliability in intensive industrial processes, because the mechanism is subjected to great efforts to rotate the oscillating drum carrying the plunger responsible for sucking and driving the dough, with the edge of the drum being in charge of separating the mass, together with the tension and the tears that it causes, because the stroke always has to be greater than what is really necessary, forcing the mass to pass through a restricted exit hole at high speed, being all this necessary to be able to assure the requested volume.
  • Patent document DE0334319 deals with a bread dough divider machine, which contains a single or multiple cavity that houses one or several plungers of rectangular section, which are responsible for sucking and driving the dough, being sectioned and separated from the hopper by a distributor distributor.
  • This system has the disadvantage that in order to ensure the requested volume by filling the cavities, it is inevitable that the dough is folded and in turn compressed when it is introduced into the cavity or cavities during the act of suction and discharge before being separated of the mass contained in the hopper, this force or thrust exerted on the folded mass creates a tension effect that will subsequently reverberate on the dough molding.
  • suction, impulsion, compression, sectioning and expulsion the mass is forced undergoing tears that will repel
  • SUBSTITUTE SHEET (RULE 26) negatively in the quality of the finished product.
  • Another disadvantage of this type of dividing machine is that it needs a lubricating oil film between the plunger and the cavity to be able to suck the dough since this type of dividers work without seals / all this has a great oil consumption which is dragged along with the portions of processed dough.
  • These dividers due to their system require periodic maintenance and cleaning. Its reliability is compromised in intensive industrial use due to the great effort to which its mechanical components composed of long connecting rods and levers are subjected.
  • There are other patents based on these principles in which some changes have been made, but in essence they continue to maintain the same basic concept. Detailed description of the invention
  • the invention that we propose presents a series of advantages over previous patents, presenting as an object a bread dough divider machine which allows its original properties to remain intact during the process of dividing the dough without causing tensions or tears, due to The dough is sectioned incisively and at no time is bent and compressed, allowing its subsequent molding to be done with great ease and perfection. Another important factor is that there is no significant increase in the temperature of the dough, due to the large volume displaced in relation to the short travel and low speed of the
  • SUBSTITUTE SHEET (RULE 26) few moving parts that make up the mechanism that displaces the mass, the friction between these pieces being minimal. Its compact design allows the machine to be free of mechanical overexertion, offering great flability that allows it to work in the bakery industry intensively.
  • the dividing machine can process any type of dough no matter how hard or soft it is and however high its protein content is so necessary for the bread that it will undergo a deep-freezing process. en masse or precooked and deep-frozen, this being an industrial process increasingly used.
  • the dividing machine has an internal closed circuit lubrication circuit that prevents the lubricating oil from mixing with the dough, therefore its consumption is minimal.
  • the invention described herein consists of a hopper where the dough is deposited, this hopper is located on a set-extractor, composed of two symmetrical blocks inside which is housed a rotating drum provided with piston-moving blades radially and angularly, guided by two symmetrical guide grooves, sectioning and driving the hopper mass through a volumetric channel, it also has a deflector that deflects the mass preventing it from returning to the hopper again, introducing it into another volumetric set consisting of elements common to the extractor set also having a volumetric channel where the mass volume shifts
  • SUBSTITUTE SHEET (RULE 26) requested to then go through another evacuation channel, where the mass that has been previously sectioned by the plunger blades is joined, said evacuation channel being divided into two parts, its upper part being removable for better cleaning;
  • a knife-portioning assembly is provided with a knife-portioner that travels at high speed in a reciprocating movement, integral to a linear guidance system , responsible for dividing the dough into portions according to the volume required.
  • the extractor set disposed on the upper entrance of the volumetric assembly has a torque-motor control for a better control of the force or thrust exerted on the mass between the extractor set and the volumetric assembly helping this form so that the mass is introduced in said volumetric assembly filling all the empty spaces without contributing to the mass unnecessary tensions, because the mass is not bent at any time of its route, also having a probe for the extraction of the gases produced by processing the previously fermented dough, or by the air contained in it, this probe has a socket capable of being connected to a vacuum generating system. This probe is strategically located at the point of accumulation of said gases located within the radius of the deflector of said assembly.
  • the volumetric assembly has an angular positioning control that allows the required mass volume to be displaced with absolute precision, being subsequently divided into portions by the knife-portioning assembly, electronically controlled so that it acts perfectly synchronized with the displacement of the mass performing start-stop stations.
  • the set-extractor is tiltable, being connected to the set-volumetric by means of a base plate equipped with a hinge and a closing system by means of pneumatically operated latches, having a safety system by interlocking with compression spring that prevents opening accidental during the division process if the compressed air supply fails.
  • This tilting allows a better cleaning of the mass remains inside the mechanisms.
  • Figure 1 shows a perspective view of the closed divider machine.
  • Figure 2 represents a perspective view of the splitter machine open with the tilt-extractor assembly and the open evacuation channel.
  • Figure 3 shows a perspective exploded view of the dividing machine.
  • Figure 4 shows an interior elevation view of the extractor assembly attached to the volumetric assembly by means of a tilting base plate.
  • Figure 5 shows a perspective view of the rotating drum and the plunger blades.
  • Figure 6 shows a perspective view of a blade-plunger, with blade-plunger guides, guide bearings and linear retainer.
  • Figure 7 shows a perspective view of the symmetrical guide grooves belonging to the joint-extractor assembly.
  • Figure 8 shows an elevation view of the symmetrical guide grooves belonging to the extractor assembly.
  • Figure 9 shows a perspective view of the guide grooves belonging to the volumetric assembly.
  • Figure 10 shows an elevation view of the symmetrical guide grooves belonging to the volumetric assembly.
  • Figure 11 shows a perspective view of the knife-portioning assembly.
  • Figure 12 shows a view of the deflector of the joint-extractor assembly.
  • Figure 13 shows a view of the deflector of the volumetric assembly.
  • Figure 14 shows a perspective view of the closed closure assembly.
  • Figure 15 shows a perspective view of the open closure assembly.
  • Figure 16 shows an elevational view of the closed closure assembly with interlocking detail.
  • Figure 17 shows an elevation view of the open closure assembly.
  • Figure 18 shows a perspective view of the connector-probe assembly for vacuum intake and exhaust.
  • Figure 19 shows an elevation view of the connector-probe assembly for vacuum intake and exhaust.
  • Figure 20 shows a perspective view of the exploded view of the connector-probe assembly for vacuum intake and exhaust.
  • Figure 21 shows a perspective view of the volumetric assembly section.
  • Figure 22 shows an elevation view of the volumetric assembly section
  • Figure 23 shows a view of the linear retainer section.
  • Figure 24 shows a perspective view of the linear retainer.
  • Figure 25 shows a perspective view of the geometry of the evacuation channel.
  • Figure 26 shows an elevation view of the right part of the lubrication system.
  • Figure 27 shows an elevation view of the left part of the lubrication system.
  • Figure 28 shows a perspective view of the drum-swivel, the drum-swivel rings and the corresponding radial-and-linear seals with a detailed sectional view of the radial-retainer.
  • the drive shaft 19 of the rotating drum 10 of the set-ex tractor has a drive with torque control, which supplies very precisely the force or thrust to be exerted by the piston-blades 8 on the mass that is introduced into the volumetric assembly through the input 28, this comprising volumetric set of
  • the cutter-blade 36 in charge of dividing the displaced mass in portions through the evacuation hole 35 according to the previously selected volume, since this mass is part of a continuous block before being sectioned / the cutting-blade 36 is attached to a knife-portioning support 37, to which guide-skates 38 are moored that slide on linear guides 39 tied to the right 26 and left 27 blocks of the volumetric assembly parallel to the inclined front face 97, in front of the support of the knife-portioner 37 is
  • a gasket-cover 40 is disposed between the frame of the machine and said support of the knife-portioner 37 and at the bottom of said support of the knife-portioner 37 a connecting flange 41 to which it is attached to a connecting rod 42 by means of an articulated shaft 43, the connecting rod 42 is in turn connected to a crank 44 by means of an articulated shaft 45, said crank 44 is tied to the axis of a planetary reducer 46, which in turn is tied to a support of the blade-portioning assembly 47, which is fixed at its top to the base of the right 26 and left 27 blocks of the volumetric assembly / planetary reducer 46 is operated by a servomotor 48 commanded by an electronic control perfectly synchronized with the control of the volumetric assembly, so that when the mass is driven by the volumetric assembly, the portioning knife 36 must leave the evacuation hole 35 free, while waiting for the volumetric assembly or move the next mass volume again and stop, immediately acting on the knife-portioning assembly by cutting the mass, leaving
  • the closure assembly comprising the following parts as shown in Figures 2, 14, 15, 16 and 17; the base plate 49 susceptible to tilting, on whose top the extractor assembly is attached, which
  • SUBSTITUTE SHEET (RULE 26) it has a hinge body 50 that joins the base plate 49 to the volumetric assembly by means of an axle hinge 51, the traction cylinder 52 with a double rod 53, tied horizontally to a support body 54, in which inside there is a cylindrical cavity 55 where a slide 56 fitted with a perimeter groove 57, integral with one end of the rod 58 of the traction cylinder 52, slides at the other end of the rod 59 of a lathe 60 to the joint bridge 61 to which are latches and perpendicularly some latches 62 with tapered ends that slide inside some bushings 63 placed inside the base plate 49, when the extractor assembly is tilted in a closed position as we can see in figure 2, cones 64 are introduced inside conical shaped housings 65 made in the lower part of the base plate 49 which in turn perform the function of fixing in Between the base plate 49 and the volumetric assembly, these cones 64 have conical holes 66 arranged horizontally perfectly aligned with the conical ends of the latche
  • the latches 62 to be introduced in their respective conical holes 66 arranged in the cones 64 which are integral with the right 26 and left 27 blocks of the volumetric assembly; the interlocking cylinder 67 is attached perpendicularly to the upper part of the support body 54
  • SUBSTITUTE SHEET (RULE 26) it has a double rod 68, at the lower end of which 69 a bolt 70 is attached, which is locked in the perimeter groove 57 of the slide 56, as a safety measure the bolt 70 has a compression spring 71 that exerts pressure on the bolt 70, preventing it from unlocking from the slide 56 in the event that the supply of compressed air fails, thus avoiding the possibility that the latches 62 can be opened involuntarily; the knob 72 attached to the upper end of the rod 73 of the locking cylinder 67 allows the bolt 70 of the slide 56 to be unlocked manually, allowing us to open the closure assembly in case of failure of the compressed air supply; arranging the closing set of an ' external manual button that sends a signal to the PLC or programmable automaton by actuating the distributor of the locking cylinder 67 by unlocking the pin 70, releasing the slide 56 and then on the distributor of the traction cylinder 52 by unlocking the latches 62 of the conical holes 66;
  • the closing assembly is activate
  • SUBSTITUTE SHEET (RULE 26) shock absorbers 74 that facilitate its opening, being fixed to blocks 3, 4, 26 and 27 by means of support-damper axes 75.
  • the connector-probe assembly for vacuum intake and exhaust of gases comprising the following parts:
  • these oblong holes have a geometry in which their section is increasing depending on of its depth, being at its upper end 78 much wider than at the lower end 77, forming conical grooves 79 or V-shaped, with this geometry we achieve that by driving the dough through the plunger blades 8 of the extractor assembly on the volumetric assembly the accumulated gases go outwards, avoiding as much as possible that a small part of the mass can flow alongside the gases, and in the event that some mass particles, their grooves, flow Conical 79 prevent them from becoming accumulated by blinding, oblong holes where gases go outwards; a socket 80 tightly embedded between blocks 3 and 4 of the extractor assembly; a plug 82 capable of being connected to a socket 80 by its front and in turn to a generation system
  • SUBSTITUTE SHEET (RULE 26) of emptiness by its rear part, its front face 81 being perfectly facing and in a sealed manner with the upper end 78 of the probe 76 to be able to achieve a suction effect by means of a vacuum system, extracting the gases produced or contained in the mass as well as mass particles more easily;
  • This plug 82 has threaded knobs 83 for better fixation.
  • the lubrication system comprises:
  • the inlet hole 84 located at the bottom of the side face of the left block 27 of the assembly Volumetric, this inlet port 84 communicates in turn with a hole 85, connected to another hole 86 made in the lower part of the left guide groove 30 that converges with the radial-recesses 9 of the rotating drum 10 and in turn with the support-shaft bearings 20 through the interstices 87, passing through said radial-recesses 9 the lubricating oil driven by a pressure group until all the holes in the system are filled, with the piston-blades 8, the blade guides - piston 24, guide grooves 25, radial recesses 9, symmetrical guide grooves 29 and 30, guide bearings 13 and shaft support bearings 20, that is, all parts susceptible to motion and therefore friction completely bathed in lubricating oil, said plunger-blades 8 having oblong holes 88

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Confectionery (AREA)

Abstract

The invention relates to an automatic dividing machine for use in baking, which divides a block of dough into multiple portions having a volume equal to the weight selected. The machine includes a hopper (1) containing a block of dough which is extracted by a tilting extractor assembly comprising a rotary drum (10) provided with radially- and angularly-moving piston blades (8) which are guided by two symmetrical guide grooves. The dough is driven through the upper inlet of a volumetric assembly which comprises identical elements to the extractor assembly and is located in the lower part of said extractor assembly, but which is differentiated therefrom by the geometry of the volumetric channel (31). The dough is moved through the discharge channel (33) to the discharge outlet (35) whereat the portioning blade assembly (36) cuts the dough into equal portions. The invention is suitable for use in the production of dough dividing machines for use in industrial baking.

Description

DESCRIPCIÓN DESCRIPTION
Máquina divisora automática para panaderia. Objeto de la invenciónAutomatic divider machine for bakery. Object of the invention
La presente memoria descriptiva se refiere a una solicitud de Patente de Invención, relativa a una máquina divisora automática para panaderia, la cual tiene como finalidad la de dividir un bloque de masa contenida en una tolva en múltiples porciones de volumen igual al preseleccionado por el usuario, siendo susceptible de cambiar dicho volumen según las necesidades de la producción. Campo de la invenciónThe present specification refers to an application for an Invention Patent, relating to an automatic dividing machine for bakery, which has the purpose of dividing a block of dough contained in a hopper into multiple portions of volume equal to that preselected by the user , being able to change said volume according to the needs of the production. Field of the Invention
La invención se encuadra en el sector técnico de la panificación industrial, más concretamente en el campo de las divisoras de masa de pan y productos afines . Antecedentes de la invenciónThe invention falls within the technical sector of industrial baking, more specifically in the field of bread dough dividers and related products. Background of the invention
En la actualidad, dentro del sector técnico de la panificación, más concretamente en el campo de las divisoras de masa de pan y productos afines, encontramos sistemas basados en la succión, impulsión y seccionado de la masa por medio de un émbolo y una arista incisiva o cuchilla.At present, within the technical sector of baking, more specifically in the field of bread dough dividers and related products, we find systems based on the suction, impulsion and sectioning of the dough by means of a plunger and an incisive edge or blade
En el documento de patente ES2005868 se propone una máquina divisora de masa de pan, que comprende de un tambor oscilante, una biela unida en su parte superior por una articulación a un émbolo y en su parte inferior a un brazo transversal portador de dos caequillos que transcurren sobre un carril forzando la trayectoria del émbolo, al mismo tiempo que permiteIn patent document ES2005868, a bread dough divider machine is proposed, comprising a oscillating drum, a connecting rod connected at its top by an articulation to a plunger and at its bottom to a transverse arm carrying two droppers run on a rail forcing the plunger path, while allowing
HOJA DE SUSTITUCIÓN (REGLA 26) regular su recorrido, consiguiendo un movimiento alternativo. Esta máquina presenta la problemática de una falta de fiabilidad en procesos industriales intensivos, debido a que el mecanismo se ve sometido a grandes esfuerzos para hacer girar el tambor oscilante portador del émbolo encargado de succionar e impulsar la masa, siendo la arista del tambor la encargada de seccionar la masa, junto a la tensión y a los desgarros que le provoca, debido a que la embolada siempre a de ser mayor de la que realmente es necesaria, forzando la masa a pasar a través de un orificio restringido de salida a gran velocidad, siendo todo esto necesario para poder asegurar el volumen solicitado.SUBSTITUTE SHEET (RULE 26) regulate its route, getting an alternative movement. This machine presents the problem of a lack of reliability in intensive industrial processes, because the mechanism is subjected to great efforts to rotate the oscillating drum carrying the plunger responsible for sucking and driving the dough, with the edge of the drum being in charge of separating the mass, together with the tension and the tears that it causes, because the stroke always has to be greater than what is really necessary, forcing the mass to pass through a restricted exit hole at high speed, being all this necessary to be able to assure the requested volume.
El documento de patente DE0334319 trata de una máquina divisora de masa de pan, que contiene una cavidad única o múltiple que alberga uno o varios émbolos de sección rectangular, los cuales se encargan de succionar e impulsar la masa, siendo seccionada y separada de la tolva por un distribuidor separador. Este sistema tiene el inconveniente de que para asegurar el volumen solicitado por medio del llenado de las cavidades, es inevitable que la masa sea doblada y a su vez comprimida al ser introducida en la cavidad o cavidades durante el acto de succión e impulsión antes de ser separada de la masa contenida en la tolva, esta fuerza o empuje ejercida sobre la masa doblada crea un efecto de tensión que repercutirá posteriormente sobre el moldeado de la masa. Durante el proceso de succión, impulsión, compresión, seccionado y expulsión, la masa es forzada sufriendo desgarros que repercutiránPatent document DE0334319 deals with a bread dough divider machine, which contains a single or multiple cavity that houses one or several plungers of rectangular section, which are responsible for sucking and driving the dough, being sectioned and separated from the hopper by a distributor distributor. This system has the disadvantage that in order to ensure the requested volume by filling the cavities, it is inevitable that the dough is folded and in turn compressed when it is introduced into the cavity or cavities during the act of suction and discharge before being separated of the mass contained in the hopper, this force or thrust exerted on the folded mass creates a tension effect that will subsequently reverberate on the dough molding. During the process of suction, impulsion, compression, sectioning and expulsion, the mass is forced undergoing tears that will repel
HOJA DE SUSTITUCIÓN (REGLA 26) negativamente en la calidad del producto acabado. Otro inconveniente de este tipo de máquina divisora es que necesita que entre el émbolo y la cavidad exista un película de aceite lubricante para poder succionar la masa ya que este tipo de divisoras funcionan sin juntas de estanqueidad/ todo esto repercute en un gran consumo de aceite que es arrastrado junto a las porciones de masa procesada. Estas divisoras debido a su sistema requieren de un mantenimiento y limpieza periódicos. Su fiabilidad se ve comprometida en el uso industrial intensivo debido al gran esfuerzo al que se ven sometidos sus componentes mecánicos compuestos por largas bielas y palancas. Existen otras patentes basadas en estos principios en los cuales se han efectuado algunos cambios, pero en esencia siguen manteniendo el mismo concepto básico. Descripción detallada de la invenciónSUBSTITUTE SHEET (RULE 26) negatively in the quality of the finished product. Another disadvantage of this type of dividing machine is that it needs a lubricating oil film between the plunger and the cavity to be able to suck the dough since this type of dividers work without seals / all this has a great oil consumption which is dragged along with the portions of processed dough. These dividers due to their system require periodic maintenance and cleaning. Its reliability is compromised in intensive industrial use due to the great effort to which its mechanical components composed of long connecting rods and levers are subjected. There are other patents based on these principles in which some changes have been made, but in essence they continue to maintain the same basic concept. Detailed description of the invention
La invención que proponemos presenta una serie de ventajas frente a las patentes antecedentes, presentando por objeto una máquina divisora de masa de pan la cual permite que durante el proceso de división de la masa se mantengan intactas sus propiedades originales sin causar tensiones ni desgarros, debido a que la masa es seccionada de forma incisiva y en ningún momento es doblada y a su vez comprimida, permitiendo que su posterior moldeado se realice con gran facilidad y perfección. Otro factor importante es que no se produce ningún aumento significativo de la temperatura de la masa, debido al gran volumen desplazado en relación al corto recorrido y baja velocidad de lasThe invention that we propose presents a series of advantages over previous patents, presenting as an object a bread dough divider machine which allows its original properties to remain intact during the process of dividing the dough without causing tensions or tears, due to The dough is sectioned incisively and at no time is bent and compressed, allowing its subsequent molding to be done with great ease and perfection. Another important factor is that there is no significant increase in the temperature of the dough, due to the large volume displaced in relation to the short travel and low speed of the
HOJA DE SUSTITUCIÓN (REGLA 26) pocas piezas móviles que componen el mecanismo que desplaza la masa, siendo minima la fricción entre dichas piezas. Su diseño compacto permite que la máquina esté exenta de sobreesfuerzos mecánicos ofreciendo una gran flabilidad que le permite trabajar en la industria panadera de forma intensiva. La máquina divisora puede procesar cualquier tipo de masa por dura o blanda que esta sea y por elevado que sea su contenido proteinico tan necesario para el pan que va a sufrir un proceso de ultracongelación . en masa o precocido y ultracongelado, siendo este un proceso industrial cada dia más empleado. La máquina divisora dispone de un circuito de lubricación interno a circuito cerrado que evita que llegue a mezclarse el aceite lubricante con la masa, por lo tanto su consumo es minimo .SUBSTITUTE SHEET (RULE 26) few moving parts that make up the mechanism that displaces the mass, the friction between these pieces being minimal. Its compact design allows the machine to be free of mechanical overexertion, offering great flability that allows it to work in the bakery industry intensively. The dividing machine can process any type of dough no matter how hard or soft it is and however high its protein content is so necessary for the bread that it will undergo a deep-freezing process. en masse or precooked and deep-frozen, this being an industrial process increasingly used. The dividing machine has an internal closed circuit lubrication circuit that prevents the lubricating oil from mixing with the dough, therefore its consumption is minimal.
La invención que aqui se describe consta de una tolva donde se deposita la masa, esta tolva se encuentra situada sobre un conjunto-extractor, compuesto por dos bloques simétricos en cuyo interior se aloja un tambor-giratorio provisto de unas cuchillas-émbolo que se desplazan radial y angularmente, guiadas por dos surcos de guiado simétricos, seccionando e impulsando la masa de la tolva a través de un canal-volumétrico, también dispone de un deflector que desvia la masa evitando que esta pueda volver otra vez a la tolva, introduciéndola en otro conjunto-volumétrico compuesto por elementos comunes al conjunto-extractor contando también con un canal-volumétrico donde se desplaza el volumen de masaThe invention described herein consists of a hopper where the dough is deposited, this hopper is located on a set-extractor, composed of two symmetrical blocks inside which is housed a rotating drum provided with piston-moving blades radially and angularly, guided by two symmetrical guide grooves, sectioning and driving the hopper mass through a volumetric channel, it also has a deflector that deflects the mass preventing it from returning to the hopper again, introducing it into another volumetric set consisting of elements common to the extractor set also having a volumetric channel where the mass volume shifts
HOJA DE SUSTITUCIÓN (REGLA 26) solicitado para a continuación pasar por otro canal de evacuación, donde se une la masa que ha sido anteriormente seccionada por las cuchillas-émbolo, estando dicho canal de evacuación divido en dos partes, siendo su parte superior extraible para su mejor limpieza; al final del canal de evacuación nos encontramos con el orificio de evacuación en cuya parte inferior se halla instalado un conjunto cuchilla- porcionadora provisto de una cuchilla-porcionadora que se desplaza a gran velocidad en un movimiento de vaivén, solidaria a un sistema de guiado lineal, encargada de seccionar la masa en porciones según el volumen requerido .SUBSTITUTE SHEET (RULE 26) requested to then go through another evacuation channel, where the mass that has been previously sectioned by the plunger blades is joined, said evacuation channel being divided into two parts, its upper part being removable for better cleaning; At the end of the evacuation channel we find the evacuation hole in whose lower part a knife-portioning assembly is provided with a knife-portioner that travels at high speed in a reciprocating movement, integral to a linear guidance system , responsible for dividing the dough into portions according to the volume required.
El conjunto-extractor dispuesto sobre la entrada superior del conjunto-volumétrico dispone de un control de par-motor para un mejor control de la fuerza o empuje ejercida sobre la masa que se encuentra entre el conjunto-extractor y el conjunto-volumétrico ayudando de esta forma a que la masa sea introducida en dicho conjunto-volumétrico llenando todos los espacios vacíos sin aportar a la masa tensiones innecesarias, debido a que la masa no es doblada en ningún momento de su recorrido, disponiendo también de una sonda para la extracción de los gases producidos al procesar la masa previamente fermentada, o por el aire contenido en ella, esta sonda dispone de una toma susceptible de ser conectada a un sistema generador de vacio. Esta sonda se halla situada de forma estratégica en el punto de acumulación de dichos gases ubicado en el radio del deflector de dicho conjunto.The extractor set disposed on the upper entrance of the volumetric assembly has a torque-motor control for a better control of the force or thrust exerted on the mass between the extractor set and the volumetric assembly helping this form so that the mass is introduced in said volumetric assembly filling all the empty spaces without contributing to the mass unnecessary tensions, because the mass is not bent at any time of its route, also having a probe for the extraction of the gases produced by processing the previously fermented dough, or by the air contained in it, this probe has a socket capable of being connected to a vacuum generating system. This probe is strategically located at the point of accumulation of said gases located within the radius of the deflector of said assembly.
HOJA DE SUSTITUCIÓN (REGLA 26) El conjunto-volumétrico dispone de un control de posicionamiento angular que permite desplazar el volumen de masa requerido con absoluta precisión, siendo posteriormente divida en porciones por el conjunto cuchilla-porcionadora, controlado electrónicamente de modo que actúe de forma perfectamente sincronizada con el desplazamiento de la masa realizando estaciones de arrancada-parada.SUBSTITUTE SHEET (RULE 26) The volumetric assembly has an angular positioning control that allows the required mass volume to be displaced with absolute precision, being subsequently divided into portions by the knife-portioning assembly, electronically controlled so that it acts perfectly synchronized with the displacement of the mass performing start-stop stations.
El conjunto-extractor es basculante, estando unido al conjunto-volumétrico por medio de una placa- base dotada de una bisagra y un sistema de cierre mediante pestillos accionados neumáticamente, disponiendo de un sistema de seguridad por enclavamiento con resorte de compresión que impide la apertura accidental durante el proceso de la división en caso de fallar el suministro de aire comprimido. Esta basculación permite una mejor limpieza de los restos de masa en el interior de los mecanismos.The set-extractor is tiltable, being connected to the set-volumetric by means of a base plate equipped with a hinge and a closing system by means of pneumatically operated latches, having a safety system by interlocking with compression spring that prevents opening accidental during the division process if the compressed air supply fails. This tilting allows a better cleaning of the mass remains inside the mechanisms.
Descripción de los dibujosDescription of the drawings
Para completar la descripción que seguidamente se va a realizar y con objeto de ayudar a una mejor comprensión de las características del invento, se acompaña de la presente memoria descriptiva como parte integrante de la misma, de un juego de dibujos, en el que con carácter ilustrativo y no limitativo, se ha representado lo siguiente:In order to complete the description that will then be carried out and in order to help a better understanding of the characteristics of the invention, it is accompanied by this descriptive report as an integral part thereof, of a set of drawings, in which with character Illustrative and not limiting, the following has been represented:
La figura 1 muestra una vista en perspectiva de la máquina divisora cerrada.Figure 1 shows a perspective view of the closed divider machine.
HOJA DE SUSTITUCIÓN (REGLA 26) La figura 2 representa una vista en perspectiva de la máquina divisora abierta con el conjunto- extractor basculado y el canal de evacuación abierto.SUBSTITUTE SHEET (RULE 26) Figure 2 represents a perspective view of the splitter machine open with the tilt-extractor assembly and the open evacuation channel.
La figura 3 muestra una vista del despiece en perspectiva de la máquina divisora.Figure 3 shows a perspective exploded view of the dividing machine.
La figura 4 muestra una vista interior en alzado del conjunto-extractor unido al conjunto-volumétrico por medio de una placa-base basculante.Figure 4 shows an interior elevation view of the extractor assembly attached to the volumetric assembly by means of a tilting base plate.
La figura 5 muestra una vista en perspectiva del tambor-giratorio y las cuchillas-émbolo.Figure 5 shows a perspective view of the rotating drum and the plunger blades.
La figura 6 muestra una vista en perspectiva de una cuchilla-émbolo, con guias cuchilla-émbolo, rodamientos de guiado y retén-lineal.Figure 6 shows a perspective view of a blade-plunger, with blade-plunger guides, guide bearings and linear retainer.
La figura 7 muestra una vista en perspectiva de los surcos de guiado simétricos pertenecientes al conj unto-extractor .Figure 7 shows a perspective view of the symmetrical guide grooves belonging to the joint-extractor assembly.
La figura 8 muestra una vista en alzado de los surcos de guiado simétricos pertenecientes al conjunto- extractor. La figura 9 muestra una vista en perspectiva de los surcos de guiado pertenecientes al conjunto- volumétrico.Figure 8 shows an elevation view of the symmetrical guide grooves belonging to the extractor assembly. Figure 9 shows a perspective view of the guide grooves belonging to the volumetric assembly.
La figura 10 muestra una vista en alzado de los surcos de guiado simétricos pertenecientes al conjunto- volumétrico.Figure 10 shows an elevation view of the symmetrical guide grooves belonging to the volumetric assembly.
La figura 11 muestra una vista en perspectiva del conjunto cuchilla-porcionadora.Figure 11 shows a perspective view of the knife-portioning assembly.
La figura 12 muestra una vista del deflector del conj unto-extractor .Figure 12 shows a view of the deflector of the joint-extractor assembly.
HOJA DE SUSTITUCIÓN (REGLA 26) La figura 13 muestra una vista del deflector del conjunto-volumétrico .SUBSTITUTE SHEET (RULE 26) Figure 13 shows a view of the deflector of the volumetric assembly.
La figura 14 muestra una vista en perspectiva del conjunto de cierre cerrado. La figura 15 muestra una vista en perspectiva del conjunto de cierre abierto.Figure 14 shows a perspective view of the closed closure assembly. Figure 15 shows a perspective view of the open closure assembly.
La figura 16 muestra una vista en alzado del conjunto de cierre cerrado con detalle del enclavamiento . La figura 17 muestra una vista en alzado del conjunto de cierre abierto.Figure 16 shows an elevational view of the closed closure assembly with interlocking detail. Figure 17 shows an elevation view of the open closure assembly.
La figura 18 muestra una vista en perspectiva del conjunto conector-sonda para toma de vacio y escape de gases . La figura 19 muestra una vista en alzado del conjunto conector-sonda para toma de vacio y escape de gases .Figure 18 shows a perspective view of the connector-probe assembly for vacuum intake and exhaust. Figure 19 shows an elevation view of the connector-probe assembly for vacuum intake and exhaust.
La figura 20 muestra una vista en perspectiva del despiece del conjunto conector-sonda para toma de vacio y escape de gases.Figure 20 shows a perspective view of the exploded view of the connector-probe assembly for vacuum intake and exhaust.
La figura 21 muestra una vista en perspectiva de la sección del conjunto-volumétrico.Figure 21 shows a perspective view of the volumetric assembly section.
La figura 22 muestra una vista en alzado de la sección del conjunto-volumétrico La figura 23 muestra una vista de la sección del retén-lineal .Figure 22 shows an elevation view of the volumetric assembly section Figure 23 shows a view of the linear retainer section.
La figura 24 muestra una vista en perspectiva del retén-lineal .Figure 24 shows a perspective view of the linear retainer.
La figura 25 muestra una vista en perspectiva de la geometría del canal de evacuación.Figure 25 shows a perspective view of the geometry of the evacuation channel.
HOJA DE SUSTITUCIÓN (REGLA 26) La figura 26 muestra una vista en alzado de la parte derecha del sistema de lubricación.SUBSTITUTE SHEET (RULE 26) Figure 26 shows an elevation view of the right part of the lubrication system.
La figura 27 muestra una vista en alzado de la parte izquierda del sistema de lubricación. La figura 28 muestra una vista en perspectiva del tambor-giratorio, los anillos tambor-giratorio y los correspondientes retenes-radiales y lineales con una vista de detalle en sección del retén-radial.Figure 27 shows an elevation view of the left part of the lubrication system. Figure 28 shows a perspective view of the drum-swivel, the drum-swivel rings and the corresponding radial-and-linear seals with a detailed sectional view of the radial-retainer.
De la observación de las figuras reseñadas se desprende que se ha elegido un ejemplo de realización práctica en el que:From the observation of the figures outlined it follows that an example of practical realization has been chosen in which:
En las figuras 3 y 4 podemos ver como la máquina es alimentada por la masa contenida en una tolva 1 situada en la parte superior del conjunto-extractor que comprende de las siguientes partes: Los bloques derechoIn figures 3 and 4 we can see how the machine is fed by the mass contained in a hopper 1 located in the upper part of the extractor assembly comprising the following parts: The right blocks
3 e izquierdo 4 que unidos de forma simétrica mediante unos pasadores cilindricos 5 forman en su parte superior una entrada de masa 6 la cual está comunicada con la boca inferior 2 de la tolva 1 y a su vez con el canal-volumétrico 7 donde la masa es seccionada y desplazada por las cuchillas-émbolo 8 que en la figura3 and left 4 that symmetrically joined by means of cylindrical pins 5 form in their upper part a mass inlet 6 which is communicated with the lower mouth 2 of the hopper 1 and in turn with the volumetric channel 7 where the mass is sectioned and displaced by the piston-blades 8 shown in the figure
4 podemos ver como transcurren dentro de unas escotaduras-radiales 9 practicadas en un tambor- giratorio 10 hallándose dispuestas de forma polar y equidistante, preferentemente cinco dispuestas a 72 grados angulares, siendo esto una condición preferente y no determinante para su correcto funcionamiento, las cuchillas-émbolo 8 en el interior de las escotaduras-4 we can see how they pass inside radial-recesses 9 made in a rotating drum 10 being arranged in a polar and equidistant way, preferably five arranged at 72 angular degrees, this being a preferential and not determining condition for its correct operation, the blades -embol 8 inside the recesses-
HOJA DE SUSTITUCIÓN (REGLA 26) radiales 9 siguen una trayectoria marcada por unos surcos de guiado derecho 11 e izquierdo 12 que son simétricos según vemos en la figuras 7 y 8, en cuyo interior transcurren unos rodamientos de guiado 13 solidarios a los extremos inferiores de las cuchillas- émbolo 8 según se aprecia en la figura 6, siendo susceptible la masa de ser desplazada a través del canal-volumétrico 7 creando a su vez un efecto de succión sobre la masa contenida en la tolva 1, desplazándose dicha masa en sentido horario según muestra la figura 4 en dirección hacia el deflector 14, según las figuras 12 y 4 dispuesto de manera muy ajustada sobre la cara de rodadura del tambor-giratorio 10 despegando y desviando de manera progresiva la masa hacia la salida 15 y evitando al mismo tiempo que esta pueda volver a introducirse en la tolva 1, en las figuras 3 y 4 podemos apreciar como el tambor-giratorio 10 se halla emplazado en la cavidad formada por la unión de los bloques 3 y 4, estando colocado de forma concéntrica respecto al canal-volumétrico 7, disponiendo de unos anillos tambor-giratorio 16 los cuales aportan mayor rigidez al tambor-giratorio 10, estando estos a su vez provistos de dos retenes- radiales 17, contando con un eje de apoyo 18 y de un eje-motriz 19 dispuestos sobre unos rodamientos- soporte-eje 20, dichos ejes 18 y 19 están provistos de unos retenes radiales-eje 21 hallándose emplazados en el interior de unas tapas-eje 22 amarradas a las caras laterales de los bloques derecho 3 e izquierdo 4, las cuchillas-émbolo 8 disponen de unos retenes-lineales 23SUBSTITUTE SHEET (RULE 26) Radial 9 follow a path marked by right and left guide grooves 11 that are symmetrical as we see in Figures 7 and 8, inside which guide bearings 13 integral to the lower ends of the blades-plunger 8 pass according to It can be seen in Figure 6, the mass being susceptible to being displaced through the volumetric channel 7, in turn creating a suction effect on the mass contained in the hopper 1, said mass moving in a clockwise direction as shown in Figure 4 in the direction towards the deflector 14, according to figures 12 and 4 arranged very tightly on the rolling face of the rotating-drum 10 taking off and gradually deflecting the mass towards the outlet 15 and avoiding at the same time that it can be reintroduced into the hopper 1, in figures 3 and 4 we can see how the rotating drum 10 is located in the cavity formed by the union of the blocks 3 and 4, being positioned so concentric with respect to the volumetric channel 7, having drum-rotating rings 16 which provide greater rigidity to the rotating-drum 10, these being in turn provided with two radial retainers 17, with a support shaft 18 and a drive axle 19 arranged on bearings-support-axle 20, said shafts 18 and 19 are provided with radial shaft seals 21 being located inside axle covers 22 tied to the side faces of the right blocks 3 e left 4, the plunger blades 8 have linear seals 23
HOJA DE SUSTITUCIÓN (REGLA 26) que se hallan encastrados entre el tambor-giratorio 10 y los anillos tambor-giratorio 16, podemos ver dichos retenes-lineales 23 en las figuras 3, 6, 23 y 24 cuya función es la de impedir la entrada de masa en el interior de las escotaduras-radiales 9 y la salida del aceite lubricante contenido en dichas escotaduras- radiales 9; en las figuras 5 y 6 podemos apreciar que en los extremos inferiores de las cuchillas-émbolo 8 se hallan dispuestas unas guias cuchilla-émbolo 24 las cuales se deslizan a través de unas hendiduras-guia 25 practicadas en cada cara lateral del tambor-giratorio 10 para conseguir un perfecto guiado lateral, como se puede apreciar en la figura 4 las cuchillas-émbolo 8 en el momento en el cual impulsan y seccionan la masa contenida en la tolva 1, emergen del tambor-giratorio 10 en su longitud útil total (entendiendo por longitud útil la zona de las cuchillas-émbolo 8 que está en contacto con la masa) , y por el contrario cuando pasan por el punto donde se halla situado el deflector 14 se introducen totalmente dentro del tambor-giratorio 10, contando a su vez con diversas posiciones intermedias en el interior de las escotaduras-radiales 9 durante su trayectoria, estando determinadas por los surcos de guiado simétricos 11 y 12. El eje-motriz 19 del tambor- giratorio 10 del conjunto-extractor dispone de un accionamiento con control de par-motor, que suministra de forma muy precisa la fuerza o empuje a ejercer por la cuchillas-émbolo 8 sobre la masa que es introducida en el conjunto-volumétrico a través de la entrada 28, comprendiendo este conjunto-volumétrico de lasSUBSTITUTE SHEET (RULE 26) which are embedded between the rotating drum 10 and the rotating drum rings 16, we can see said linear seals 23 in figures 3, 6, 23 and 24 whose function is to prevent the entry of mass into the interior of the radial cutouts 9 and the outlet of the lubricating oil contained in said radial cutouts 9; in figures 5 and 6 we can see that at the lower ends of the plunger blades 8 are arranged blade-plunger guides 24 which slide through guide grooves 25 practiced on each side of the rotating drum 10 to achieve a perfect lateral guidance, as can be seen in Figure 4, the plunger blades 8 at the moment in which they propel and section the mass contained in the hopper 1, emerge from the rotating drum 10 in its total useful length (understanding by useful length the area of the plunger-blades 8 that is in contact with the mass), and on the contrary when they pass through the point where the deflector 14 is located, they are fully inserted into the rotating drum 10, counting in turn with various intermediate positions inside the radial recesses 9 during its trajectory, being determined by the symmetrical guide grooves 11 and 12. The drive shaft 19 of the rotating drum 10 of the set-ex tractor has a drive with torque control, which supplies very precisely the force or thrust to be exerted by the piston-blades 8 on the mass that is introduced into the volumetric assembly through the input 28, this comprising volumetric set of
HOJA DE SUSTITUCIÓN (REGLA 26) siguientes partes: como se puede apreciar en la figura 3 vemos el bloque derecho 26 que unido al bloque izquierdo 27 de forma simétrica forman en su parte superior una entrada 28 de la masa que proviene de la salida 15 del conjunto-extractor, como se puede ver en la figura 4, llenando todos los espacios vacíos que se van generando entre cada dos cuchillas-émbolo 8 consecutivas durante su avance angular, encontrándose las dos cuchillas-émbolo 8 fuera del tambor-giratorio 10 en toda su longitud útil, seccionando e impulsando la masa en sentido antihorario según muestra la figura 4, estas cuchillas-émbolo 8 según las figuras 9 y 10 siguen una trayectoria dentro de las escotaduras- radiales 9 marcada por unos surcos de guiado derecho 29 e izquierdo 30 que son simétricos, al mismo tiempo que estas cuchillas-émbolo 8 giran de forma solidaria con el tambor-giratorio 10 con un perfecto posicionado angular en cada avance, equivalente al volumen de masa previamente seleccionado, este posicionado angular es proporcionado por el eje-motriz 19 que es gobernado por un control electrónico mediante un programa informático, en la figura 4 podemos ver como esta masa es seccionada e impulsada en sentido antihorario a través del canal-volumétrico 31 hasta un deflector 32 que podemos ver en las figuras 4 y 13 encargado de desviar progresivamente la masa hacia el canal de evacuación 33 momento en el cual las cuchillas-émbolo 8 se encuentran totalmente introducidas en el tambor- giratorio 10 que se halla emplazado en la cavidad formada por la unión de los bloques 26 y 27, estandoSUBSTITUTE SHEET (RULE 26) following parts: as can be seen in Figure 3, we see the right block 26 which, together with the left block 27, symmetrically forms an entrance 28 of the mass that comes from the outlet 15 of the extractor assembly, as it can be see in figure 4, filling all the empty spaces that are generated between each two consecutive blades-piston 8 during its angular advance, the two blades-piston 8 being outside the rotating drum 10 in its entire useful length, sectioning and driving In the counterclockwise mass as shown in Figure 4, these plunger blades 8 according to Figures 9 and 10 follow a path within the radial-recesses 9 marked by right and left guide grooves 30 that are symmetrical at the same time that these plunger blades 8 rotate in solidarity with the rotating drum 10 with a perfect angular positioning in each feed, equivalent to the volume of mass previously selected, this angular positioning is provided by the drive shaft 19 which is governed by an electronic control by means of a computer program, in Figure 4 we can see how this mass is sectioned and driven counterclockwise through the volumetric channel 31 to a deflector 32 which we can see in figures 4 and 13 responsible for progressively diverting the mass towards the evacuation channel 33 at which time the plunger blades 8 are fully inserted in the rotating drum 10 which is located in the cavity formed by the joint of blocks 26 and 27, being
HOJA DE SUSTITUCIÓN (REGLA 26) colocado de forma concéntrica respecto al canal- volumétrico 31/ en el canal de evacuación 33 la masa que ha sido previamente seccionada por las cuchillas- émbolo 8 vuelve a ser unida debido a que dicho canal de evacuación 33 tiene una forma irregular pero sin presentar reducción alguna en su sección, por lo cual el paso de la masa a través del canal de evacuación 33 no es restringido en ningún punto, la cual podemos apreciar en la figura 25, siendo su parte superior 34 extraible para su mejor limpieza según la figura 2, continuando ' su trayectoria hacia el orificio de evacuación 35, siendo el resto de los componentes que forman el conjunto-volumétrico comunes a los anteriormente mencionados en la descripción del conjunto-extractor como se puede apreciar en la figura 3.SUBSTITUTE SHEET (RULE 26) placed concentrically with respect to the volumetric channel 31 / in the evacuation channel 33 the mass that has previously been sectioned by the blades-plunger 8 is rejoined because said evacuation channel 33 has an irregular shape but without presenting reduction some in its section, whereby the passage of the mass through the evacuation channel 33 is not restricted at any point, which we can see in figure 25, its upper part 34 being removable for better cleaning according to figure 2 , continuing 'its trajectory toward the discharge port 35, the remainder of the components forming the common to the above in the description set-extractor as seen in figure 3 set-volume.
Seguidamente hacemos referencia a las partes de que comprende el conjunto de la cuchilla-porcionadora; Según muestra la figura 11 la cuchilla-porcionadora 36 encargada de dividir en porciones la masa desplazada a través del orificio de evacuación 35 según el volumen previamente seleccionado, puesto que esta masa forma parte de un bloque continuo antes de ser seccionada/ la cuchilla-porcionadora 36 es solidaria a un soporte cuchilla-porcionadora 37, al .cual se encuentran amarrados unos patines-guia 38 que se deslizan sobre unas guias-lineales 39 amarradas a los bloques derecho 26 e izquierdo 27 del conjunto-volumétrico paralelamente a la cara frontal inclinada 97, frente al soporte de la cuchilla-porcionadora 37 se hallaNext we refer to the parts that comprise the knife-portioning assembly; As shown in Figure 11, the cutter-blade 36 in charge of dividing the displaced mass in portions through the evacuation hole 35 according to the previously selected volume, since this mass is part of a continuous block before being sectioned / the cutting-blade 36 is attached to a knife-portioning support 37, to which guide-skates 38 are moored that slide on linear guides 39 tied to the right 26 and left 27 blocks of the volumetric assembly parallel to the inclined front face 97, in front of the support of the knife-portioner 37 is
HOJA DE SUSTITUCIÓN (REGLA 26) dispuesta una tapa-junta 40 entre el bastidor de la máquina y dicho soporte de la cuchilla-porcionadora 37 y en la parte inferior de dicho soporte de la cuchilla- porcionadora 37 una brida de unión 41 a la que se halla unida a una biela 42 mediante un eje articulado 43, la biela 42 está a su vez unida a una manivela 44 por medio de un eje articulado 45, dicha manivela 44 está amarrada al eje de un reductor-planetario 46, que a su vez está amarrado a un soporte del conjunto cuchilla- porcionadora 47, que está fijado por su parte superior a la base de los bloques derecho 26 e izquierdo 27 del conjunto-volumétrico/ el reductor-planetario 46 está accionado por un servomotor 48 comandado por un control electrónico perfectamente sincronizado con el control del conjunto-volumétrico, de modo que cuando la masa es impulsada por el conjunto-volumétrico la cuchilla- porcionadora 36 debe dejar libre el orificio de evacuación 35, manteniéndose a la espera de que el conjunto-volumétrico vuelva a desplazar el siguiente volumen de masa y se detenga, actuando de forma inmediata el conjunto cuchilla-porcionadora seccionando la masa, dejando después un tiempo de espera hasta que el conjunto-volumétrico vuelva a desplazar el siguiente volumen de masa; este tiempo de espera estará en función de la cadencia programada.SUBSTITUTE SHEET (RULE 26) a gasket-cover 40 is disposed between the frame of the machine and said support of the knife-portioner 37 and at the bottom of said support of the knife-portioner 37 a connecting flange 41 to which it is attached to a connecting rod 42 by means of an articulated shaft 43, the connecting rod 42 is in turn connected to a crank 44 by means of an articulated shaft 45, said crank 44 is tied to the axis of a planetary reducer 46, which in turn is tied to a support of the blade-portioning assembly 47, which is fixed at its top to the base of the right 26 and left 27 blocks of the volumetric assembly / planetary reducer 46 is operated by a servomotor 48 commanded by an electronic control perfectly synchronized with the control of the volumetric assembly, so that when the mass is driven by the volumetric assembly, the portioning knife 36 must leave the evacuation hole 35 free, while waiting for the volumetric assembly or move the next mass volume again and stop, immediately acting on the knife-portioning assembly by cutting the mass, leaving a waiting time until the volumetric assembly returns to move the next mass volume; This waiting time will depend on the programmed cadence.
Solidario al conjunto-extractor se halla el conjunto de cierre que comprende de las siguientes partes según muestran las figuras 2, 14, 15, 16 y 17; la placa-base 49 susceptible de basculación, en cuya parte superior está amarrado el conjunto-extractor, queIn solidarity with the extractor assembly is the closure assembly comprising the following parts as shown in Figures 2, 14, 15, 16 and 17; the base plate 49 susceptible to tilting, on whose top the extractor assembly is attached, which
HOJA DE SUSTITUCIÓN (REGLA 26) dispone de un cuerpo de bisagra 50 que une la placa- base 49 al conjunto-volumétrico por medio de un eje- bisagra 51, el cilindro de tracción 52 con vastago doble 53, amarrado de forma horizontal a un cuerpo- soporte 54, en cuyo interior se halla practicada una cavidad cilindrica 55 donde se desliza de forma ajustada una corredera 56 provista de un surco perimetral 57, solidaria a un extremo del vastago 58 del cilindro de tracción 52, disponiendo en el otro extremo del vastago 59 de una rotula 60 amarrada al puente de unión 61 al cual son solidarios y de forma perpendicular unos pestillos 62 de extremos cónicos que se deslizan dentro de unos casquillos 63 colocados en el interior de la placa-base 49, cuando el conjunto- extractor es basculado en posición cerrada según podemos ver en la figura 2, unos conos 64 se introducen en el interior de unos alojamientos de forma cónica 65 practicados en la parte inferior de la placa-base 49 que realizan a su vez la función de fijación entre la placa-base 49 y el conjunto-volumétrico, estos conos 64 disponen de unos orificios cónicos 66 dispuestos horizontalmente quedando perfectamente alineados con los extremos cónicos de los pestillos 62 durante la basculación, en cuyo momento el cilindro de tracción 52 fuerza a . los pestillos 62 a introducirse en sus respectivos orificios cónicos 66 dispuestos en los conos 64 que son solidarios a los bloques derecho 26 e izquierdo 27 del conjunto-volumétrico; sobre la parte superior del cuerpo-soporte 54 está amarrado de forma perpendicular el cilindro de enclavamiento 67 queSUBSTITUTE SHEET (RULE 26) it has a hinge body 50 that joins the base plate 49 to the volumetric assembly by means of an axle hinge 51, the traction cylinder 52 with a double rod 53, tied horizontally to a support body 54, in which inside there is a cylindrical cavity 55 where a slide 56 fitted with a perimeter groove 57, integral with one end of the rod 58 of the traction cylinder 52, slides at the other end of the rod 59 of a lathe 60 to the joint bridge 61 to which are latches and perpendicularly some latches 62 with tapered ends that slide inside some bushings 63 placed inside the base plate 49, when the extractor assembly is tilted in a closed position as we can see in figure 2, cones 64 are introduced inside conical shaped housings 65 made in the lower part of the base plate 49 which in turn perform the function of fixing in Between the base plate 49 and the volumetric assembly, these cones 64 have conical holes 66 arranged horizontally perfectly aligned with the conical ends of the latches 62 during tipping, at which time the traction cylinder 52 forces a. the latches 62 to be introduced in their respective conical holes 66 arranged in the cones 64 which are integral with the right 26 and left 27 blocks of the volumetric assembly; the interlocking cylinder 67 is attached perpendicularly to the upper part of the support body 54
HOJA DE SUSTITUCIÓN (REGLA 26) dispone de un vastago doble 68, en cuyo extremo inferior 69 está amarrado un bulón 70 el cual se enclava en el surco perimetral 57 de la corredera 56, como medida de seguridad el bulón 70 dispone de un resorte de compresión 71 que ejerce una presión sobre el bulón 70, evitando que se desenclave de la corredera 56 en el caso de que falle el suministro de aire comprimido, de esta forma se evita la posibilidad de que puedan abrirse los pestillos 62 de forma involuntaria; el pomo 72 solidario al extremo superior del vastago 73 del cilindro de enclavamiento 67 permite desenclavar el bulón 70 de la corredera 56 de modo manual, permitiéndonos abrir el conjunto de cierre en el caso de fallar el suministro de aire comprimido; disponiendo el conjunto de cierre de un' pulsador manual externo que manda una señal al PLC o autómata programable accionando el distribuidor del cilindro de enclavamiento 67 desenclavando el bulón 70, liberando la corredera 56 y seguidamente sobre el distribuidor del cilindro de tracción 52 desenclavando los pestillos 62 de los orificios cónicos 66; el conjunto de cierre se activa de forma automática cerrándolo al bascular el conjunto-extractor mediante una señal enviada al PLC por un interruptor final de carrera, activando el distribuidor que acciona el cilindro de tracción 52 enclavando los pestillos 62, y seguidamente sobre el distribuidor que - acciona el cilindro de enclavamiento 67 enclavando el bulón 70 en la corredera 56; para facilitar la basculación del conjunto-extractor se encuentran instalados en cada uno de sus lados unosSUBSTITUTE SHEET (RULE 26) it has a double rod 68, at the lower end of which 69 a bolt 70 is attached, which is locked in the perimeter groove 57 of the slide 56, as a safety measure the bolt 70 has a compression spring 71 that exerts pressure on the bolt 70, preventing it from unlocking from the slide 56 in the event that the supply of compressed air fails, thus avoiding the possibility that the latches 62 can be opened involuntarily; the knob 72 attached to the upper end of the rod 73 of the locking cylinder 67 allows the bolt 70 of the slide 56 to be unlocked manually, allowing us to open the closure assembly in case of failure of the compressed air supply; arranging the closing set of an ' external manual button that sends a signal to the PLC or programmable automaton by actuating the distributor of the locking cylinder 67 by unlocking the pin 70, releasing the slide 56 and then on the distributor of the traction cylinder 52 by unlocking the latches 62 of the conical holes 66; The closing assembly is activated automatically by closing it when the swing-out assembly is tilted by means of a signal sent to the PLC by a limit switch, activating the distributor that drives the traction cylinder 52 by locking the latches 62, and then on the distributor that - actuates the locking cylinder 67 by locking the bolt 70 in the slide 56; to facilitate the tilting of the set-extractor are installed on each of its sides some
HOJA DE SUSTITUCIÓN (REGLA 26) amortiguadores 74 que facilitan su apertura, estando fijados a los bloques 3, 4, 26 y 27 por medio de unos ejes soporte-amortiguador 75.SUBSTITUTE SHEET (RULE 26) shock absorbers 74 that facilitate its opening, being fixed to blocks 3, 4, 26 and 27 by means of support-damper axes 75.
El conjunto conector-sonda para toma de vacio y escape de gases que comprende de las siguientes partes:The connector-probe assembly for vacuum intake and exhaust of gases comprising the following parts:
Según podemos ver en las figuras 18, 19 y 20, la sondaAs we can see in figures 18, 19 and 20, the probe
76 cuyo cuerpo está encastrado en el deflector 14 de forma estratégica, disponiendo en su extremo inferior76 whose body is embedded in the baffle 14 strategically, having at its lower end
77 de dos agujeros oblongos de gran longitud y minima anchura por donde tiene salida el gas generado por la masa fermentada o aire procedente del exterior contenido en los repliegues de la masa, estos agujeros oblongos tienen una geometría en la cual va aumentando su sección en función de su profundidad, siendo en su extremo superior 78 mucho más anchos que en el extremo inferior 77, formando unas acanaladuras cónicas 79 o en forma de V, con esta geometría conseguimos que al impulsar la masa mediante las cuchillas-émbolo 8 del conjunto-extractor sobre el conjunto-volumétrico los gases acumulados salgan hacia el exterior, evitando en medida de lo posible que una pequeña parte de la masa pueda fluir junto a los- gases, y en el caso de que lleguen a fluir algunas partículas de masa, sus acanaladuras cónicas 79 evitan que estas lleguen a acumularse llegando a cegar, los agujeros oblongos por donde salen los gases hacia el exterior; una toma- hembra 80 encastrada de forma hermética entre los bloques 3 y 4 del conjunto-extractor; una toma-macho 82 susceptible de conectarse a un toma-hembra 80 por su parte delantera y a su vez a un sistema de generación77 of two oblong holes of great length and minimum width through which the gas generated by the fermented mass or air coming from the outside contained in the dips of the mass has exit, these oblong holes have a geometry in which their section is increasing depending on of its depth, being at its upper end 78 much wider than at the lower end 77, forming conical grooves 79 or V-shaped, with this geometry we achieve that by driving the dough through the plunger blades 8 of the extractor assembly on the volumetric assembly the accumulated gases go outwards, avoiding as much as possible that a small part of the mass can flow alongside the gases, and in the event that some mass particles, their grooves, flow Conical 79 prevent them from becoming accumulated by blinding, oblong holes where gases go outwards; a socket 80 tightly embedded between blocks 3 and 4 of the extractor assembly; a plug 82 capable of being connected to a socket 80 by its front and in turn to a generation system
HOJA DE SUSTITUCIÓN (REGLA 26) de vacio por su parte trasera, estando su cara frontal 81 perfectamente encarada y de forma estanca con el extremo superior 78 de la sonda 76 para poder conseguir un efecto de succión mediante un sistema de vacio, extrayendo los gases producidos o contenidos en la masa asi como las particulas de masa con mayor facilidad; esta toma-macho 82 dispone de unos pomos roscados 83 para una mejor fijación.SUBSTITUTE SHEET (RULE 26) of emptiness by its rear part, its front face 81 being perfectly facing and in a sealed manner with the upper end 78 of the probe 76 to be able to achieve a suction effect by means of a vacuum system, extracting the gases produced or contained in the mass as well as mass particles more easily; This plug 82 has threaded knobs 83 for better fixation.
Seguidamente hacemos referencia de las diferentes partes de que comprende el sistema de lubricación: En las figuras 5, 21, 22, 26 y 27 podemos ver el orificio de entrada 84, situado en la parte inferior de la cara lateral del bloque izquierdo 27 del conjunto-volumétrico, este orificio de entrada 84 comunica a su vez con un orificio 85, unido a otro orificio 86 practicado en la parte inferior del surco de guiado izquierdo 30 que confluye con las escotaduras-radiales 9 del tambor-giratorio 10 y a su vez con los rodamientos soporte-eje 20 a través de los intersticios 87, pasando a través de dichas escotaduras-radiales 9 el aceite lubricante impulsado por un grupo de presión hasta conseguir llenar todos los huecos del sistema, estando las cuchillas-émbolo 8, las guias cuchilla-émbolo 24, las hendiduras-guia 25, las escotaduras-radiales 9, los surcos simétricos de guiado 29 y 30, los rodamientos de guiado 13 y los rodamientos soporte-eje 20, es decir todas las piezas susceptibles de movimiento y por lo tanto de fricción completamente bañadas en aceite lubricante, disponiendo dichas cuchillas-émbolo 8 de unos agujeros oblongos 88Next we refer to the different parts of which the lubrication system comprises: In Figures 5, 21, 22, 26 and 27 we can see the inlet hole 84, located at the bottom of the side face of the left block 27 of the assembly Volumetric, this inlet port 84 communicates in turn with a hole 85, connected to another hole 86 made in the lower part of the left guide groove 30 that converges with the radial-recesses 9 of the rotating drum 10 and in turn with the support-shaft bearings 20 through the interstices 87, passing through said radial-recesses 9 the lubricating oil driven by a pressure group until all the holes in the system are filled, with the piston-blades 8, the blade guides - piston 24, guide grooves 25, radial recesses 9, symmetrical guide grooves 29 and 30, guide bearings 13 and shaft support bearings 20, that is, all parts susceptible to motion and therefore friction completely bathed in lubricating oil, said plunger-blades 8 having oblong holes 88
HOJA DE SUSTITUCIÓN (REGLA 26) practicados en su ensanchamiento 89 que permiten que el aceite lubricante pase de un lado a otro del ensanchamiento 89; una vez el sistema se halla completamente lleno, el aceite lubricante rebosa por el orificio 90 practicado en la parte superior del surco de guiado derecho 29 continuando a través de un orificio 91 practicado en el bloque derecho 26, perpendicular al orificio 90 que se une a otro orificio 92 que finaliza en un racor estanco 93 situado entre los bloques 26 y 27 del conjunto-volumétrico, dicho racor estanco 93 se encastra en el orificio 94 practicado en el bloque izquierdo 27, que a su vez finaliza en el orificio de salida 95 que se halla situado en la parte superior de la cara del mismo bloque izquierdo 27, este orificio de salida 95 se comunica por medio de un conducto flexible con el orificio de entrada 96 del conjunto-extractor, situado en la parte inferior de la cara lateral del bloque izquierdo 4, siendo el sistema de lubricación utilizado para el conjunto-extractor idéntico al anteriormente descrito para el conjunto-volumétrico como se puede apreciar en las figuras 26 y 27. Preferentemente la entrada de aceite lubricante empezará siempre de abajo hacia arriba, siendo el retorno del aceite desde el punto más alto, siendo esta una condición preferente y no determinante.SUBSTITUTE SHEET (RULE 26) practiced in its widening 89 that allow the lubricating oil to pass from one side to the other of the widening 89; once the system is completely full, the lubricating oil overflows through the hole 90 made in the upper part of the right guide groove 29 continuing through a hole 91 made in the right block 26, perpendicular to the hole 90 that joins another hole 92 that ends in a sealed fitting 93 located between blocks 26 and 27 of the volumetric assembly, said sealed fitting 93 is embedded in the hole 94 made in the left block 27, which in turn ends in the outlet opening 95 which is located in the upper part of the face of the same left block 27, this outlet opening 95 communicates by means of a flexible conduit with the inlet opening 96 of the extractor assembly, located in the lower part of the side face of the left block 4, the lubrication system used for the extractor assembly being identical to the one described above for the volumetric assembly as can be seen in Figures 26 and 27. P referentially the entry of lubricating oil will always start from the bottom up, the return of the oil being from the highest point, this being a preferential and not determining condition.
Los términos en que está redactada la presente memoria, deberán ser tomados siempre en sentido amplio, no limitativo.The terms in which this report is written must always be taken in a broad, non-limiting sense.
HOJA DE SUSTITUCIÓN (REGLA 26) Exposición de un modo de realizaciónSUBSTITUTE SHEET (RULE 26) Exhibition of an embodiment
Un modo de realización queda claramente descrito en cuanto se ha explicado de los detalles y funcionamiento . Aplicación industrialAn embodiment is clearly described as soon as the details and operation have been explained. Industrial application
Es susceptible de aplicación industrial, en la fabricación de divisoras de masas de pan y productos afines .It is susceptible of industrial application, in the manufacture of bread dough dividers and related products.
HOJA DE SUSTITUCIÓN (REGLA 26) SUBSTITUTE SHEET (RULE 26)

Claims

REIVINDICACIONES
1. Máquina divisora automática para panadería, del tipo de las que comprenden de una tolva, un conjunto-extractor, un conjunto-volumétrico y un conjunto cuchilla-porcionadora según las figuras lr 3, A1 7, 8, 9 y 10, que en combinación simultanea y controlados por un programa informático destinado a tal efecto, llevan a cabo la división volumétrica de un bloque de masa en múltiples porciones del peso preseleccionado por el usuario, esencialmente caracterizada porque posee una tolva (1) situada en la parte superior de la máquina cuya función es la de recibir la carga del bloque de masa a ser dividido en múltiples porciones, para posteriormente ser dicha masa extraída por el conjunto-extractor formado por dos bloques simétricos (3) y (4) que alojan en su interior un tambor-giratorio (10) estando este colocado de forma concéntrica respecto al canal-volumétrico (7) de los bloques (3) y (4), provisto de un conjunto de cuchillas-émbolo (8), preferentemente 5, y dispuestas a 72 grados angulares entre ellas, susceptibles de desplazamiento radial y angular en el interior de unas escotaduras-radiales (9) practicadas en el interior del tambor-giratorio (10) dispuestas de forma polar equidistante, siguiendo dichas cuchillas-émbolo (8) la geometría de unos surcos de guiado (11) y (12); creándose un canal-volumétrico (7) entre el tambor- giratorio (10) y los dos bloques simétricos (3) y (4) por el cual transcurre la masa transportada por las1. Automatic divider machine for bakery, of the type comprising a hopper, a set-extractor, a set-volumetric and a knife-portioning set according to figures l r 3, A 1 7, 8, 9 and 10, that in simultaneous combination and controlled by a computer program intended for this purpose, carry out the volumetric division of a mass block into multiple portions of the weight preselected by the user, essentially characterized in that it has a hopper (1) located at the top of the machine whose function is to receive the load of the block of mass to be divided into multiple portions, to later be said mass extracted by the set-extractor formed by two symmetrical blocks (3) and (4) that house inside a rotating drum (10) being positioned concentrically with respect to the volumetric channel (7) of the blocks (3) and (4), provided with a set of plunger-blades (8), preferably 5, and arranged at 72 angular degrees between them, susceptible to radial and angular displacement inside radial-recesses (9) made inside the rotating drum (10) arranged in an equidistant polar shape, following said plunger blades (8) the geometry of guide grooves (11) and (12); creating a volumetric channel (7) between the rotating drum (10) and the two symmetrical blocks (3) and (4) through which the mass transported by the
HOJA DE SUSTITUCIÓN (REGLA 26) cuchillas-émbolo (8) hasta comunicarse con la entrada del conjunto-volumétrico (28) con el objetivo de que este último se vea provisto de masa, de este modo la masa se introduce en el conjunto-volumétrico que consta de semejantes características y elementos móviles que el anteriormente nombrado conjunto-extractor, estando este compuesto también por dos bloques simétricos (26) y (27) que alojan en su interior un tambor-giratorioSUBSTITUTE SHEET (RULE 26) piston-blades (8) until communicating with the volumetric assembly (28) in order that the latter is provided with mass, in this way the mass is introduced into the volumetric assembly consisting of such characteristics and elements mobile than the previously named set-extractor, this being also composed of two symmetrical blocks (26) and (27) that house inside a drum-swivel
(10) estando este colocado de forma concéntrica respecto al canal-volumétrico (31) de los bloques (26) y (27), provisto de un conjunto de cuchillas-émbolo (8), preferentemente 5 cuchillas-émbolo (8) y dispuestas a 72 grados angulares entre ellas, susceptibles de desplazamiento radial y angular en el interior de unas escotaduras-radiales (9) practicadas en el interior del tambor-giratorio (10) dispuestas de forma polar equidistante, siguiendo la geometría de unos surcos de guiado (29) y (30); siendo este último conjunto de elementos giratorios susceptibles de girar alternativamente en modo arrancada-parada según las necesidades del volumen a desplazar; creándose un canal-volumétrico .(31) entre el tambor-giratorio (10) y los dos bloques simétricos (26) y (27) por el cual transcurre la masa transportada por las cuchillas- émbolo (8) hasta comunicarse con el canal de evacuación(10) being placed concentrically with respect to the volumetric channel (31) of the blocks (26) and (27), provided with a set of plunger-blades (8), preferably 5 plunger-blades (8) and arranged at 72 angular degrees between them, susceptible to radial and angular displacement inside radial-recesses (9) made inside the rotating-drum (10) arranged in an equidistant polar shape, following the geometry of guide grooves ( 29) and (30); this last set of rotating elements being able to rotate alternately in start-stop mode according to the needs of the volume to be moved; creating a volumetric channel. (31) between the rotating drum (10) and the two symmetrical blocks (26) and (27) through which the mass transported by the plunger blades (8) passes until communicating with the channel of evacuation
(33) el cual está directamente comunicado con el orificio de evacuación (35) por el que es conducida la masa al exterior del conjunto-volumétrico, siendo susceptible de ser seccionada por la cuchilla- porcionadora (36) perteneciente al conjunto cuchilla-(33) which is directly communicated with the evacuation hole (35) through which the mass is conducted outside the volumetric assembly, being capable of being sectioned by the knife-portioner (36) belonging to the knife assembly-
HOJA DE SUSTITUCIÓN (REGLA 26) porcionadora de movimiento alternativo lineal de arrancada-parada combinado con los movimientos giratorios alternativos del tambor-giratorio (10) y de las cuchillas-émbolo (8) pertenecientes al conjunto- volumétrico, siendo estos combinados de tal modo que cuando las cuchillas-émbolo (8) desplazan la masa hacia el orificio de evacuación (35) , la cuchilla- porcionadora (36) está parada en la parte inferior del orificio de evacuación (35) a la espera de que dichas cuchillas-émbolo (8) dejen de impulsar la masa para realizar un movimiento alternativo de subida y bajada produciendo el seccionado de la masa y por ende consiguiendo la porción de masa con el volumen equivalente al peso preseleccionado por el usuario, este acto se repetirá tantas veces como piezas haya que dividir.SUBSTITUTE SHEET (RULE 26) Linear-stop linear reciprocating motion portioner combined with the reciprocating rotary movements of the rotary drum (10) and the plunger blades (8) belonging to the volumetric assembly, these being combined in such a way that when the plunger blades ( 8) move the mass towards the evacuation hole (35), the portioning knife (36) is stopped at the bottom of the evacuation hole (35) waiting for said piston blades (8) to stop driving the mass to perform an alternative movement of up and down producing the sectioning of the dough and therefore getting the dough portion with the volume equivalent to the weight preselected by the user, this act will be repeated as many times as pieces have to be divided.
2. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque los elementos giratorios del conjunto-extractor, como el tambor-giratorio (10) y las cuchillas-émbolo (8) correspondientes, siempre deben girar de forma horaria según la figura 4, y a su .vez los elementos giratorios del conjunto-volumétrico, como el tambor-giratorio (10) y las cuchillas-émbolo (8) correspondientes, siempre deben girar de forma anti-horaria según la figura 4.2. Automatic dividing machine for bakery, according to claim 1, characterized in that the rotating elements of the extractor assembly, such as the rotating drum (10) and the corresponding plunger blades (8), must always rotate according to the figure 4, and in turn the rotating elements of the volumetric assembly, such as the rotating drum (10) and the corresponding plunger blades (8), must always turn counter-clockwise according to Figure 4.
3. Máquina divisora automática para panadería, según las reivindicaciones anteriores, caracterizada porque las cuchilla-émbolo (8) del conjunto-extractor deben desplazar el volumen suficiente de masa con la fuerza o empuje adecuada llenando todos los espacios3. Automatic dividing machine for bakery, according to the preceding claims, characterized in that the plunger-blade (8) of the extractor assembly must move the sufficient volume of dough with the appropriate force or thrust filling all the spaces
HOJA DE SUSTITUCIÓN (REGLA 26) vacios entre cada dos cuchillas-émbolo (8) consecutivas del conjunto-volumétrico durante su avance angular de modo que el canal-volumétrico (31) debe estar completamente lleno de masa en su totalidad para asegurar la precisión del volumen de masa a desplazar; esta fuerza o empuje ejercida está controlada por un control de par-motor sobre el accionamiento del eje- motriz (19) del conjunto-extractor.SUBSTITUTE SHEET (RULE 26) gaps between each two consecutive plunger blades (8) of the volumetric assembly during its angular advance so that the volumetric channel (31) must be completely filled with mass in its entirety to ensure the accuracy of the volume of mass to be displaced; This force or thrust exerted is controlled by a torque control over the drive of the drive shaft (19) of the extractor assembly.
4. Máquina divisora automática para panadería, según las reivindicaciones anteriores, caracterizada porque los elementos móviles tambor-giratorio (10) y cuchillas-émbolo (8) pertenecientes al conjunto- volumétrico, comienzan a girar solo cuando la cavidad formada por la unión de ambos conjuntos conjunto- extractor y conjunto-volumétrico esté completamente llena de masa, comenzando entonces la función de purgado, que implica un movimiento ininterrumpido de los elementos giratorios del conjunto-volumétrico, desplazando la masa por el interior del canal- volumétrico (31) y del canal de evacuación (33) hasta el orificio de evacuación (35) respectivamente, todos ellos pertenecientes al conjunto-volumétrico, hasta que todo el aire que reside en estos sea expulsado por el orificio de evacuación (35) quedando todas estas cavidades totalmente llenas de masa; de este modo los elementos giratorios del conjunto-volumétrico pueden comenzar el ciclo de trabajo programado desplazándose estos angularmente realizando estaciones de posicionado equivalentes al volumen de masa preseleccionado para4. Automatic dividing machine for bakery, according to the preceding claims, characterized in that the mobile elements drum-rotating (10) and knife-plunger (8) belonging to the volumetric assembly, begin to rotate only when the cavity formed by the union of both joint-extractor and volumetric-assembly assemblies are completely full of mass, then starting the purging function, which implies an uninterrupted movement of the rotating elements of the volumetric assembly, moving the mass through the interior of the volumetric channel (31) and the evacuation channel (33) to the evacuation hole (35) respectively, all of them belonging to the volumetric assembly, until all the air that resides in them is expelled by the evacuation hole (35) leaving all these cavities completely filled with mass; in this way the rotating elements of the volumetric assembly can start the programmed work cycle by moving these angularly by performing positioning stations equivalent to the pre-selected mass volume for
HOJA DE SUSTITUCIÓN (REGLA 26) conseguir el volumen equivalente al peso deseado en las piezas a dividir.SUBSTITUTE SHEET (RULE 26) achieve the volume equivalent to the desired weight in the pieces to divide.
5. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque dispone de un conjunto cuchilla-porcionadora según la figura 11 formado por un soporte del conjunto cuchilla- porcionadora (47), una biela (42), una manivela (44), un soporte cuchilla-porcionadora (37) y una cuchilla- porcionadora (36); dispuestos de forma que el soporte (47) es solidario a la parte inferior del conjunto- volumétrico prolongándose de forma vertical descendente con la misma inclinación o ángulo que la cara frontal inclinada (97) del conjunto-volumétrico, estando amarrado a dicho soporte (47) por su parte inferior trasera mediante una brida el reductor-planetario (46) , y en su parte inferior delantera esta situada la manivela (44) que es solidaria por su parte trasera al eje del reductor-planetario (46) mediante un sistema de amarre mecánico, y por su parte delantera la manivela (44) dispone de un resalte cilindrico solidario a la misma dispuesto de forma excéntrica al eje que une el reductor-planetario (46) a la manivela (44), siendo la distancia de dicha excentricidad la mitad exacta que la distancia que debe recorrer en forma lineal la parte superior del conjunto cuchilla-porcionadora para que la cuchilla-porcionadora (36) seccione la masa en el orificio de evacuación (35) del conjunto-volumétrico; dicho resalte cilindrico esta unido perpendicularmente a la biela (42) mediante un eje-articulado (45) que dispone de un rodamiento o cojinete incorporado en la5. Automatic dividing machine for bakery, according to claim 1, characterized in that it has a knife-portioning assembly according to figure 11 formed by a support of the knife-portioning assembly (47), a connecting rod (42), a crank (44) , a knife-portioning support (37) and a knife-portioning (36); arranged so that the support (47) is integral with the lower part of the volumetric assembly extending vertically downward with the same inclination or angle as the inclined front face (97) of the volumetric assembly, being tied to said support (47 ) on its lower rear part by means of a flange the planetary reducer (46), and on its lower front part is located the crank (44) that is integral with its rear part to the planetary reducer axis (46) by means of a system of mechanical mooring, and on its front the crank (44) has a cylindrical shoulder integral to it arranged eccentrically to the axis that joins the planetary reducer (46) to the crank (44), the distance of said eccentricity being the exact half that the distance that the upper part of the knife-portioning assembly must travel in a linear fashion so that the knife-portioner (36) cuts the mass in the evacuation hole (35) of the volume-assembly étrico; said cylindrical shoulder is perpendicularly connected to the connecting rod (42) by means of an articulated shaft (45) that has a bearing or bearing incorporated in the
HOJA DE SUSTITUCIÓN (REGLA 26) biela (42), instalado en un orificio cilindrico practicado en su parte inferior, disponiendo la bielaSUBSTITUTE SHEET (RULE 26) connecting rod (42), installed in a cylindrical hole in its lower part, arranging the connecting rod
(42) a su vez de otro orificio de características similares en su parte superior alojando otro rodamiento o cojinete que dispone de un eje-articulado (43) entre la biela (42) y una brida de unión (41) que es solidaria al soporte cuchilla-porcionadora (37), siendo la biela (42) la encargada de transformar el movimiento circular de la manivela (44) en un movimiento lineal del soporte cuchilla-porcionadora (37), estando este amarrado a unos patines-guia (38) que se deslizan a través de dos guias-lineales (39) paralelas responsables de guiar el soporte cuchilla-porcionadora (37) para asegurar que el movimiento de este sea perfectamente lineal, estando las guias-lineales (39) amarradas mecánicamente a los bloques (26) y (27) del conjunto-volumétrico, siendo a su vez paralelas a la cara frontal inclinada (97) del conjunto-volumétrico; el soporte cuchilla-porcionadora (37) posee en su parte superior un alojamiento para la cuchilla-porcionadora (36) coincidiendo según la posición de montaje en la figura 11 con el orificio de evacuación (35) del, conjunto-volumétrico según la trayectoria del soporte cuchilla-porcionadora (37) y cuchilla-porcionadora (36) conducidos por las guias-lineales (39), siendo la cuchilla-porcionadora (36) susceptible de movimiento lineal seccionando las piezas de masa.(42) in turn of another hole of similar characteristics in its upper part housing another bearing or bearing that has an articulated shaft (43) between the connecting rod (42) and a connecting flange (41) that is integral with the support blade-portioning (37), the connecting rod (42) being responsible for transforming the circular movement of the crank (44) into a linear movement of the blade-portioning support (37), this being tied to a guide roller (38) which slide through two parallel linear guides (39) responsible for guiding the knife-portioning support (37) to ensure that the movement of this is perfectly linear, the linear guides (39) being mechanically tied to the blocks ( 26) and (27) of the volumetric assembly, being in turn parallel to the inclined front face (97) of the volumetric assembly; The knife-portioning support (37) has in its upper part a housing for the knife-portioning (36) coinciding according to the mounting position in Figure 11 with the evacuation hole (35) of the volumetric assembly according to the trajectory of the knife-portioning support (37) and knife-portioning (36) driven by the linear guides (39), the knife-portioning (36) being capable of linear movement by cutting the dough pieces.
6. Máquina divisora automática para panadería, del tipo de las que posee una cara frontal inclinada (97), caracterizada porque dicha cara frontal inclinada6. Automatic dividing machine for bakery, of the type with an inclined front face (97), characterized in that said inclined front face
HOJA DE SUSTITUCIÓN (REGLA 26) (97) según las figuras 4 y 11, está dispuesta preferentemente a 15 grados en la parte frontal del conjunto-volumétrico, siendo esta cara donde transcurre de forma lineal la cuchilla-porcionadora (36) produciendo el seccionado de las piezas de masa sobre el orificio de evacuación (35), estando dispuesta dicha cara frontal inclinada (97) de modo que la parte inferior de esta está más retirada hacia dentro que su parte superior según las figuras 4 y 11, evitando asi que las porciones de masa después de ser seccionadas y caer de modo vertical descendente por el efecto de la gravedad se peguen a dicha cara frontal inclinada (97), proporcionando un correcto funcionamiento de extracción de piezas ya terminadas para su posterior proceso. SUBSTITUTE SHEET (RULE 26) (97) according to figures 4 and 11, it is preferably arranged at 15 degrees in the front part of the volumetric assembly, this face being where the knife-portioner (36) runs linearly producing the sectioning of the dough pieces on the evacuation hole (35), said inclined front face (97) being arranged so that the lower part of it is more inwardly withdrawn than its upper part according to figures 4 and 11, thus preventing the dough portions after being sectioned and fall vertically downwards due to the effect of gravity sticking to said inclined front face (97), providing a proper operation of extraction of finished parts for further processing.
7. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque dispone de una tolva (1) que amarrada al conjunto-extractor por su parte superior o entrada (6) y a su vez el conjunto- extractor está unido por su parte inferior a la placa- base (49) de planta rectangular constituyendo todos estos elementos un conjunto abatible según la figura 2 susceptible de basculación mediante un eje-bisagra (51) .7. Automatic dividing machine for bakery, according to claim 1, characterized in that it has a hopper (1) which is attached to the extractor assembly by its upper part or inlet (6) and in turn the extractor assembly is connected by its lower part to the base plate (49) of rectangular plan, all these elements constituting a collapsible assembly according to figure 2 susceptible to tilting by means of a hinge shaft (51).
8. Máquina divisora automática para panadería, del tipo de las que comprende de una parte superior del canal de evacuación (34), caracterizada porque dicha parte superior del canal de evacuación (34) es desmontable según las figuras 2 y 25, cuya parte inferior adopta la geometría de la mitad superior del canal de evacuación (33) y en su parte superior tiene8. Automatic dividing machine for bakery, of the type comprising an upper part of the evacuation channel (34), characterized in that said upper part of the evacuation channel (34) is removable according to figures 2 and 25, whose lower part adopts the geometry of the upper half of the evacuation channel (33) and in its upper part has
HOJA DE SUSTITUCIÓN (REGLA 26) practicadas dos cajeras simétricas dejando un puente en su parte central superior en forma de asimiento o empuñadura de utilidad para que el usuario pueda asir la pieza y extraerla para la limpieza de residuos de masa del interior del canal de evacuación (33) .SUBSTITUTE SHEET (RULE 26) Two symmetrical pockets are made leaving a bridge in its upper central part in the form of a grip or useful handle so that the user can grab the piece and extract it for cleaning mass residues inside the evacuation channel (33).
9. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque dispone de unos rodamientos de guiado (13) ubicados de forma simétrica en la parte inferior de cada cuchilla-émbolo (8) según la figura 6 sirviendo de unidad de rodadura de dicha cuchilla-émbolo (8) por el interior de la geometría de los surcos de guiado (11), (12), (29) y (30) .9. Automatic dividing machine for bakery, according to claim 1, characterized in that it has guide bearings (13) located symmetrically in the lower part of each knife-plunger (8) according to Figure 6 serving as a rolling unit for said plunger-blade (8) inside the geometry of the guide grooves (11), (12), (29) and (30).
10. Máquina divisora automática para panadería, del tipo de las que comprende de un deflector (14), caracterizada porque dicho deflector (14) según las figuras 4 y 12, adopta una geometría especifica para la función que desempeña ubicado estratégicamente entre el tambor-giratorio (10) y los bloques simétricos (3) y (4), todos ellos pertenecientes al conjunto-extractor, siendo de utilidad para que la masa impulsada por las cuchillas-émbolo (8) en el sentido de giro del tambor- giratorio (10) sea desviada hacia la entrada de masa (28) del conjunto-volumétrico para que de este modo la masa se desplace de modo correcto; a su vez cuenta con. numerosos radios y aristas adaptados a las necesidades de ajuste entre los elementos que está ubicado; debido a el ajuste entre el deflector (14) y el tambor- giratorio (10) de dicho conjunto se produce un efecto de limpieza y anti-adherencia de la masa sobre el10. Automatic dividing machine for bakery, of the type comprising a baffle (14), characterized in that said baffle (14) according to figures 4 and 12, adopts a specific geometry for the function it plays strategically located between the drum- rotating (10) and symmetrical blocks (3) and (4), all of them belonging to the extractor assembly, being useful for the mass driven by the plunger-blades (8) in the direction of rotation of the rotating drum ( 10) be diverted towards the mass inlet (28) of the volumetric assembly so that the mass thus moves correctly; in turn has. numerous radii and edges adapted to the needs of adjustment between the elements that it is located; due to the adjustment between the deflector (14) and the rotating drum (10) of said assembly, a cleaning and anti-adhesion effect of the mass on the
HOJA DE SUSTITUCIÓN (REGLA 26) tambor-giratorio (10) evitando que dicha masa recircule repetitivamente en cada ciclo de giro junto al tambor- giratorio (10) evitando de este modo que la masa vuelva a ser introducida nuevamente en la tolva (1) y a su vez evitar fricciones y desgarros desfavorables para la calidad de la masa.SUBSTITUTE SHEET (RULE 26) rotating drum (10) preventing said mass from recirculating repetitively in each rotation cycle next to the rotating drum (10) thus preventing the mass from being reintroduced back into the hopper (1) and in turn avoiding friction and tearing unfavorable for the quality of the dough.
11. Máquina divisora automática para panadería, del tipo de las que comprende de un deflector (32), caracterizada porque dicho deflector (32) según las figuras 4 y 13, adopta una geometría especifica para la función que desempeña ubicado estratégicamente entre el tambor-giratorio (10) y los bloques simétricos (26) y (27) todos ellos pertenecientes al conjunto- volumétrico, siendo de utilidad para que la masa impulsada por las cuchillas-émbolo (8) en el sentido de giro del tambor-giratorio (10) sea desviada hacia el canal de evacuación (33) del conjunto-volumétrico para que de este modo la masa se desplace de modo correcto hacia el orificio de evacuación (35); a su vez cuenta con numerosos radios y aristas adaptados a las necesidades de ajuste entre los elementos que está ubicado/ debido a el ajuste entre el deflector (32) y el tambor-giratorio (10) de dicho conjunto-volumétrico se produce un efecto de limpieza y anti-adherencia de la masa sobre el tambor-giratorio (10) evitando que dicha masa recircule repetitivamente en cada ciclo de giro junto al tambor-giratorio (10) evitando fricciones y desgarros desfavorables para la calidad de la masa.11. Automatic dividing machine for bakery, of the type comprising a baffle (32), characterized in that said baffle (32) according to figures 4 and 13, adopts a specific geometry for the function it plays strategically located between the drum- rotating (10) and symmetric blocks (26) and (27) all of them belonging to the volumetric assembly, being useful for the mass driven by the plunger-blades (8) in the direction of rotation of the rotating-drum (10 ) be diverted to the evacuation channel (33) of the volumetric assembly so that the mass thus moves correctly towards the evacuation hole (35); in turn it has numerous radii and edges adapted to the needs of adjustment between the elements that it is located / due to the adjustment between the baffle (32) and the rotating drum (10) of said volumetric assembly an effect of cleaning and anti-adhesion of the dough on the rotating drum (10) avoiding that said dough recirculates repetitively in each cycle of rotation next to the rotating drum (10) avoiding frictions and unfavorable tears for the quality of the dough.
12. Máquina divisora automática para panadería, del tipo de las que comprenden de un sistema de12. Automatic divider machine for bakery, of the kind that includes a system of
HOJA DE SUSTITUCIÓN (REGLA 26) lubricación, caracterizada porque dicho sistema de lubricación está basado en la aportación de aceite lubricante a presión mediante unas conducciones hasta un orificio de entrada (84) según figuras 5, 21, 22, 26, y 27 practicado en la parte inferior de la cara lateral del bloque (27) del conjunto-volumétrico mediante el cual el aceite se conduce hasta las escotaduras-radiales (9) del tambor-giratorio (10) circulando a través de ellas y saliendo por otro orificio (95) situado en una cota vertical mas alta que el anterior para forzar el llenado de las cavidades destinadas a tal efecto antes de que el aceite salga del conjunto-volumétrico, para después ser conducido a través de un conducto flexible hasta el conjunto- extractor mediante otro orificio de entrada (96) practicado en la parte lateral inferior del bloque (4) del conjunto-extractor mediante el cual el aceite se conduce hasta el interior de las escotaduras (9) del tambor-giratorio (10) circulando a través de dichas escotaduras-radiales (9) del mismo y saliendo por otro orificio situado en una cota vertical mas alta que el anterior para forzar el llenado de las cavidades destinadas a tal efecto antes de que el aceite salga del conjunto-extractor y que todos los elementos susceptibles de movimiento estén en un baño constante de aceite, para después ser conducido a través de un conducto hasta un depósito nodriza para volver a iniciar el ciclo anteriormente descrito y proveer al sistema de una óptima lubricación.SUBSTITUTE SHEET (RULE 26) lubrication, characterized in that said lubrication system is based on the supply of pressurized lubricating oil through pipes to an inlet port (84) according to figures 5, 21, 22, 26, and 27 practiced in the lower part of the side face of the block (27) of the volumetric assembly by means of which the oil is conducted to the radial-recesses (9) of the rotating-drum (10) circulating through them and leaving through another hole (95) located in a more vertical dimension high than the previous one to force the filling of the cavities intended for this purpose before the oil leaves the volumetric assembly, and then it is conducted through a flexible conduit to the extractor assembly through another inlet hole (96) made in the lower lateral part of the block (4) of the extractor assembly by means of which the oil is conducted into the recesses (9) of the rotating drum (10) circulating through said es radial-cotaduras (9) of the same and leaving through another hole located at a higher vertical level than the previous one to force the filling of the cavities destined for this purpose before the oil leaves the extractor set and that all the susceptible elements of movement they are in a constant bath of oil, to then be led through a conduit to a nurse tank to start the cycle described above and provide the system with optimal lubrication.
HOJA DE SUSTITUCIÓN (REGLA 26) SUBSTITUTE SHEET (RULE 26)
13. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque posee unas cuchillas-émbolo (8) según la figura 6 de geometría rectangular que en su base o parte inferior disponen de un ensanchamiento (89) en el cual tienen practicados dos resaltes cilindricos dispuestos perpendicularmente a los ejes de simetría de la pieza con un orificio central correspondiente destinado al alojamiento de los ejes de los rodamientos de guiado (13) correspondientes; en la parte superior de dicho ensanchamiento (89) están practicadas unas escotaduras o agujeros oblongos (88) pasantes destinados al paso del aceite lubricante del sistema cuando dichas cuchillas-émbolo (8) se desplazan linealmente en el interior de las escotaduras-radiales (9) del tambor- giratorio (10) pertenecientes a los correspondientes conjunto-extractor y conjunto-volumétrico respectivamente; la parte superior de las cuchillas- émbolo (8) o parte más estrecha de la pieza se prolonga desde el centro de la parte inferior en toda su longitud en forma vertical y coplanaria a las caras exteriores de la parte inferior, a excepción de los extremos verticales que son redondeados. Susceptible de desplazamiento radial en el interior de las escotaduras-radiales (9) del tambor-giratorio (10).13. Automatic dividing machine for bakery, according to claim 1, characterized in that it has plunger-blades (8) according to figure 6 of rectangular geometry that at its base or lower part have a widening (89) in which they have two cylindrical projections arranged perpendicularly to the axes of symmetry of the piece with a corresponding central hole intended to accommodate the axes of the corresponding guide bearings (13); in the upper part of said widening (89) there are cut-outs or oblong holes (88) passages intended for the passage of the lubricating oil of the system when said plunger-blades (8) move linearly inside the radial-recesses ( 9) of the rotating drum (10) belonging to the corresponding extractor and volumetric assembly respectively; the upper part of the blades - plunger (8) or narrower part of the piece extends from the center of the lower part along its entire length vertically and coplanar to the outer faces of the lower part, except for the ends verticals that are rounded. Susceptible radial displacement inside the radial-recesses (9) of the rotating-drum (10).
14. Máquina divisora automática para panadería, del tipo de las que comprende de unas guías cuchilla- émbolo (24), caracterizada porque dichas guías cuchilla-émbolo (24) según las figuras 5 y 6, adoptan una forma rectangular con las cuatro esquinas14. Automatic dividing machine for bakery, of the type that includes knife-plunger guides (24), characterized in that said knife-plunger guides (24) according to figures 5 and 6, adopt a rectangular shape with the four corners
HOJA DE SUSTITUCIÓN (REGLA 26) redondeadas y un orificio pasante central por el cual se fija la pieza al resalte cilindrico de la cuchilla- émbolo (8), siendo esta guia cuchilla-émbolo (24) susceptible de desplazarse linealmente a través de unas hendiduras-guia (25) practicadas en las caras planas del tambor-giratorio (10) encajando dichas cuchillas- émbolo (24) de forma ajustada en el interior de las hendiduras-guia (25) obteniendo un óptimo guiado lateral de las cuchillas-émbolo (8). SUBSTITUTE SHEET (RULE 26) rounded and a central through hole through which the piece is fixed to the cylindrical protrusion of the plunger-blade (8), this blade-plunger guide (24) being able to move linearly through a guide grooves (25) made in the flat faces of the rotating-drum (10) fitting said piston-blades (24) in an adjusted way inside the guide grooves (25) obtaining an optimal lateral guidance of the piston-blades (8).
15. Máquina divisora automática para panadería, del tipo de las que comprenden de una cuchilla- múltiple, caracterizada porque dicha cuchilla-múltiple susceptible de utilización optativa, es utilizada para la subdivisión de la masa en el orificio de evacuación (35) con el objetivo de multiplicar la producción de la máquina disminuyendo el volumen en piezas más pequeñas en función del número de subdivisiones de la cuchilla- múltiple; consta de un marco de forma rectangular que adopta la geometría del canal de evacuación (33) con la salvedad de incorporar transversalmente varias cuchillas verticales inclinadas preferentemente a 15 grados angulares que actúan de forma incisiva contra la masa saliente por el orificio de evacuación (35) siendo dicha masa posteriormente seccionada por la cuchilla- porcionadora (36) .15. Automatic dividing machine for bakery, of the type comprising a multi-blade, characterized in that said multi-blade capable of optional use, is used for the subdivision of the dough into the evacuation hole (35) with the objective to multiply the production of the machine by decreasing the volume in smaller pieces depending on the number of subdivisions of the multi-blade; It consists of a rectangular frame that adopts the geometry of the evacuation channel (33) with the exception of incorporating several vertical blades inclined preferably at 15 angular degrees that act incisively against the protruding mass through the evacuation hole (35) said mass being subsequently sectioned by the portioning knife (36).
16. Máquina divisora automática para panadería, del tipo de las que comprenden de un sensor, caracterizada porque dicho sensor está ubicado en la cavidad que se encuentra situada entre el conjunto- extractor y el conjunto-volumétrico con la finalidad de16. Automatic dividing machine for bakery, of the type that comprise a sensor, characterized in that said sensor is located in the cavity that is located between the extractor set and the volumetric set for the purpose of
HOJA DE SUSTITUCIÓN (REGLA 26) hacer una medición constante de que dicha cavidad está completamente llena de masa y de este modo poder controlar el par-motor del accionamiento del conjunto- extractor según las necesidades del sistema mediante el proceso de la información registrada por dicho sensor.SUBSTITUTE SHEET (RULE 26) make a constant measurement that said cavity is completely full of mass and thus be able to control the motor torque of the drive of the extractor assembly according to the needs of the system through the process of the information recorded by said sensor.
17. Máquina divisora automática para panadería, del tipo de las que comprenden de un conjunto conector- sonda para toma de vacio y escape de gases, caracterizada porque dicho conjunto conector-sonda para toma de vacio y escape de gases según las figuras 18, 19 y 20, desempeña la función de facilitar la salida del aire y de los gases contenidos en la masa previamente fermentada en el interior de los conjunto- extractor y conjunto-volumétrico hasta el exterior de los mismos mediante una sonda (76) que se comprende de dos mitades entre las cuales tiene practicadas dos acanaladuras (79) dejando en el centro de las mismas un resalte separador, de modo que cuando las dos mitades son montadas se crea un conducto en forma de V o cónico de dos vias el cual está dispuesto de manera que la parte más estrecha de dicha V o extremo inferior de la sonda (77) queda abierta y enrasada con la parte interior del deflector (14) comunicándose directamente con la zona o cavidad intermedia donde se unen el conjunto-extractor y el conjunto-volumétrico facilitando la salida de gases e impidiendo la salida masiva de masa, evitando también gracias a dicha conicidad el atascamiento accidental de masa en el conducto conduciendo dichos gases hasta la toma-hembra (80) que se encuentra encastrada en la parte trasera17. Automatic dividing machine for bakery, of the type comprising a connector-probe assembly for vacuum intake and exhaust, characterized in that said connector-probe assembly for vacuum intake and exhaust according to figures 18, 19 and 20, performs the function of facilitating the exit of air and gases contained in the previously fermented dough inside the extractor and volumetric assembly to the outside thereof by means of a probe (76) comprising two halves between which it has two grooves (79) leaving in the center of them a separating projection, so that when the two halves are mounted, a V-shaped or two-way conical duct is created which is arranged so that the narrowest part of said V or lower end of the probe (77) is open and flush with the inner part of the deflector (14) communicating directly with the intermediate zone or cavity where s e join the extractor set and the volumetric set facilitating the exit of gases and preventing mass mass exit, also avoiding thanks to said conicity the accidental clogging of mass in the duct leading said gases to the female socket (80) which is embedded in the back
HOJA DE SUSTITUCIÓN (REGLA 26) del conjunto-extractor comunicándose directamente con el exterior adoptando una geometría oblonga con los extremos redondeados contando con un vaciado interior de igual geometría y una pestaña o asiento en su parte superior como sistema de amarre en su posición de montaje; para la asistencia en la extracción de dichos gases y las partículas de masa por dicho conducto mediante un sistema de generación de vacio cuenta con una toma-macho (82) susceptible de ser enchufada o conectada en el interior de la toma-hembra (80) de la misma geometría que el interior de esta última para el ajuste entre las dos piezas contando en su parte trasera con un manguito roscado para la conexión del sistema de generación de vacio; cuenta con dos pomos roscados (83) que se atornillan a la pestaña de la toma-hembra (80) para su correcta fijación.SUBSTITUTE SHEET (RULE 26) of the set-extractor communicating directly with the outside adopting an oblong geometry with the rounded ends with an internal emptying of the same geometry and a flange or seat in its upper part as a mooring system in its mounting position; for assistance in extracting said gases and mass particles through said conduit by means of a vacuum generation system, it has a male-socket (82) that can be plugged in or connected inside the female-socket (80) of the same geometry as the interior of the latter for the adjustment between the two pieces with a threaded sleeve for connecting the vacuum generation system; It has two threaded knobs (83) that are screwed to the flange of the female socket (80) for its correct fixation.
18. Máquina divisora automática para panadería, del tipo de las que comprenden de un conjunto de cierre, caracterizada porque dicho conjunto de cierre según las figuras 2, 14, 15, 16 y 17, está comprendido por una placa-base (49) susceptible de basculación, en cuya parte superior está amarrado el conjunto extractor y en su parte anterior el cuerpo-bisagra (50) que une la placa-base (49) al conjunto-volumétrico por medio de un eje-bisagra (51), en la cara superior de la placa- base (49) está dispuesto el cilindro de tracción (52) de doble vastago (53) amarrado de forma horizontal a un cuerpo-soporte (54), en cuyo interior se halla practicada una cavidad cilindrica (55) donde se desliza de forma ajustada una corredera (56) provista de un18. Automatic dividing machine for bakery, of the type comprising a closure assembly, characterized in that said closure assembly according to figures 2, 14, 15, 16 and 17, is comprised of a susceptible base plate (49) of tilt, in whose upper part the extractor assembly is moored and in its front part the hinge body (50) that joins the base plate (49) to the volumetric assembly by means of a hinge shaft (51), in the upper face of the base plate (49) is arranged the double-rod traction cylinder (52) (53) moored horizontally to a support body (54), inside which a cylindrical cavity (55) is made where a slide (56) fitted with a
HOJA DE SUSTITUCIÓN (REGLA 26) surco-perimetral (57), solidaria a un extremo (58) del vastago doble (53) del cilindro de tracción (52), disponiendo en el otro extremo del vastago (59) de una rótula (60) amarrada al puente-unión (61) al cual son solidarios y de forma perpendicular unos pestillos (62) de extremos cónicos que se deslizan dentro de unos casquillos (63) colocados en el interior de la placa- base (49), cuando el conjunto es basculado según la figura 2 en posición cerrada unos conos (64) se introducen en el interior de unos alojamientos de forma cónica (65) practicados en la parte inferior de la placa-base (49) que realizan a su vez la función de fijación entre la placa-base (49) y el conjunto- volumétrico, estos conos (64) disponen de unos orificios cónicos (66) dispuestos horizontalmente quedando perfectamente alineados con los extremos cónicos de los pestillos (62) durante la basculación, en cuyo momento el cilindro de tracción (52) fuerza a los pestillos (62) a introducirse en sus respectivos orificios cónicos (66) dispuestos en los conos (64) que son solidarios a los bloques (26) y (27) del conjunto- volumétrico, sobre Ia. parte superior del cuerpo-soporte (54) está amarrado de forma perpendicular el cilindro de enclavamiento (67) que dispone de un vastago-doble (68), en cuyo extremo inferior (69) está amarrado un bulón (70) el cual se enclava en el surco-perimetralSUBSTITUTE SHEET (RULE 26) groove-perimeter (57), integral with one end (58) of the double rod (53) of the traction cylinder (52), disposing on the other end of the rod (59) of a ball joint (60) tied to the bridge-joint ( 61) to which are latches and perpendicularly latches (62) of tapered ends that slide into bushings (63) placed inside the base plate (49), when the assembly is tilted according to Figure 2 in a closed position, cones (64) are introduced inside conical shaped housings (65) made in the lower part of the base plate (49) which in turn perform the function of fixing between the base plate ( 49) and the volumetric assembly, these cones (64) have conical holes (66) arranged horizontally being perfectly aligned with the conical ends of the latches (62) during tilting, at which time the traction cylinder (52) force the latches (62) to enter their respective ive conical holes (66) arranged in the cones (64) that are integral to the blocks (26) and (27) of the volumetric assembly, on Ia. upper part of the support body (54) the interlocking cylinder (67) that has a double rod (68) is moored perpendicularly, at whose lower end (69) a bolt (70) is attached which is interlocked in the furrow-perimeter
(57) de la corredera (56), como medida de seguridad el bulón (70) dispone de un resorte de compresión (71) que ejerce una presión sobre el bulón (70) , evitando que se desenclave de la corredera (56) en el caso de que falle(57) of the slide (56), as a safety measure the bolt (70) has a compression spring (71) that puts pressure on the bolt (70), preventing it from unlocking the slide (56) in the case of failure
HOJA DE SUSTITUCIÓN (REGLA 26) el suministro de aire comprimido, de esta forma se evita la posibilidad de que puedan abrirse los pestillos (62) de forma involuntaria; el pomo (72) solidario al extremo-superior (73) del vástago-doble (68) del cilindro de enclavamiento (67) permite desenclavar el bulón (70) de la corredera (56) de modo manual, permitiéndonos abrir la máquina en caso de fallo en el suministro de aire comprimido; para facilitar la basculación de los conjunto-extractor y conjunto-volumétrico se encuentran instalados en cada uno de sus lados unos amortiguadores (74) que facilitan su apertura, estando fijados a los bloques (3), (4), (26) y (27) por medio de unos ejes de amortiguador (75) . SUBSTITUTE SHEET (RULE 26) the supply of compressed air, thus avoiding the possibility that the latches (62) can be opened involuntarily; the knob (72) attached to the upper-upper end (73) of the double-rod (68) of the locking cylinder (67) allows the bolt (70) to be unlocked from the slide (56) manually, allowing us to open the machine in case of failure in the supply of compressed air; To facilitate the tilt of the extractor and volumetric assembly, shock absorbers (74) are installed on each of its sides, which facilitate their opening, being fixed to the blocks (3), (4), (26) and ( 27) by means of shock absorber shafts (75).
19. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque posee un tambor-giratorio (10) cuya geometría cilindrica se consigue a partir de unos sectores polares de geometría especifica, preferentemente cinco a 72 grados angulares, según la figura 28 formando un conjunto compacto mediante unos discos de unión a los cuales son solidarios dichos sectores polares por sus vértices centrales según la posición de montaje, siendo dichos discos de unión concéntricos a la banda de rodadura exterior formada por las caras curvas de dichos sectores polares.19. Automatic dividing machine for bakery, according to claim 1, characterized in that it has a rotating drum (10) whose cylindrical geometry is obtained from polar sectors of specific geometry, preferably five to 72 angular degrees, according to figure 28 forming a compact assembly by means of joining discs to which said polar sectors are integral with their central vertices according to the mounting position, said joining discs being concentric to the outer tread formed by the curved faces of said polar sectors.
20. Máquina divisora automática para panadería, del tipo de las que comprenden de unos anillos tambor- giratorio (16), caracterizada porque dichos anillos tambor-giratorio (16) según las figuras 3 y 28, adoptan20. Automatic dividing machine for bakery, of the type comprising those of drum-rotating rings (16), characterized in that said drum-rotating rings (16) according to figures 3 and 28, adopt
HOJA DE SUSTITUCIÓN (REGLA 26) una forma anular cuya función principal es la de proporcionar mayor rigidez mediante fijación axial y radial concéntrica al tambor-giratorio (10) y a su vez alojar los extremos de los retenes-lineales (23) , asi como la de servir de superficie de cierre de los retenes-radiales (17).SUBSTITUTE SHEET (RULE 26) an annular shape whose main function is to provide greater rigidity by means of axial and radial fixation concentric to the rotating drum (10) and in turn to accommodate the ends of the linear seals (23), as well as serving as a closing surface of the radial seals (17).
21. Máquina divisora automática para panadería, según la reivindicación 20, caracterizada porque posee unos retenes-radiales (17) de sección especifica según las figuras 3 y 28, efectuando un cierre dinámico sobre ' los anillos tambor-giratorio (16), separando los medios por los cuales transcurre la masa y el sistema de lubricación.21. Automatic machine for bakery divider according to claim 20, characterized in that possesses detents-radial (17) specified section according to Figures 3 and 28, making a dynamic seal on 'drum-rotating rings (16), separating the means by which the mass passes and the lubrication system.
22. Máquina divisora automática para panadería, según la reivindicación 20, caracterizada porque posee unos retenes-lineales (23) según las figuras 23 y 24, están compuestos por una pieza rigida o base-retén cuya función es la de dar soporte y rigidez a otra pieza elástica de geometría especial que se adapta al contorno de la parte superior de las cuchilla-émbolo22. Automatic dividing machine for bakery, according to claim 20, characterized in that it has linear seals (23) according to figures 23 and 24, are composed of a rigid piece or base-retainer whose function is to give support and rigidity to another elastic piece of special geometry that adapts to the contour of the upper part of the blade-plunger
(8) contando con unos labios interiores a lo largo del perímetro interior del retén y asi. durante el transcurso de dichas cuchilla-émbolo (8) en el interior de las escotaduras-radiales (9) del tambor-giratorio (10) correspondiente, cumple la misión de limpieza y despegado de masa de la superficie de la misma y al mismo tiempo que el aceite de lubricación se mantenga en el interior de las escotaduras-radiales (9) del tambor-giratorio (10) y no entre en contacto con la masa proporcionando una estanqueidad dinámica al(8) counting on inner lips along the inner perimeter of the retainer and so on. during the course of said plunger-blade (8) inside the radial-recesses (9) of the corresponding rotating-drum (10), it fulfills the mission of cleaning and peeling off the surface of the same and at the same time that the lubrication oil is kept inside the radial-recesses (9) of the rotating-drum (10) and does not come into contact with the dough providing a dynamic seal to the
HOJA DE SUSTITUCIÓN (REGLA 26) sistema; dicha pieza elástica en su parte superior posee unos labios de similar geometría a los interiores anteriormente citados pero con las aristas redondeadas, pero en este caso solamente cumplen la función de estanqueidad estática, sellando las zonas a estanqueizar .SUBSTITUTE SHEET (RULE 26) system; said elastic part in its upper part has lips of similar geometry to the aforementioned interiors but with rounded edges, but in this case they only fulfill the function of static sealing, sealing the areas to be sealed.
23. Máquina divisora automática para panadería, según la reivindicación 1 y 3, caracterizada porque posee un eje-motriz (19) según la figura 5 que en uno de sus extremos dispone de una cabeza cilindrica en la cual se ' hallan practicadas unas escotaduras y unas hendiduras que permiten el paso de las cuchilla-émbolo23. Automatic dividing machine for bakery, according to claim 1 and 3, characterized in that it has a drive shaft (19) according to figure 5 which at one of its ends has a cylindrical head in which recesses are made and slits that allow the passage of the blade-plunger
(8) y de las guias cuchilla-émbolo (24), estando todas ellas polarmente equidistantes y dispuestas preferentemente a 72 grados angulares.(8) and of the blade-plunger guides (24), all of which are polarly equidistant and preferably arranged at 72 angular degrees.
24. Máquina divisora automática para panadería, según la reivindicación 1, caracterizada porque posee un eje de apoyo (18) según la figura 5 que en uno de sus extremos dispone de una cabeza cilindrica en la cual se hallan practicadas unas escotaduras y unas hendiduras que permiten el paso de las cuchilla-émbolo24. Automatic dividing machine for bakery, according to claim 1, characterized in that it has a support shaft (18) according to figure 5 which at one of its ends has a cylindrical head in which recesses and grooves are made. allow the passage of the blade-plunger
(8) y de las guías cuchilla-émbolo (24), estando todas ellas polarmente equidistantes y dispuestas preferentemente a 72 grados angulares. (8) and the blade-plunger guides (24), all of which are polarly equidistant and preferably arranged at 72 angular degrees.
25. Máquina divisora automática para panadería, según las reivindicaciones 1, 23 y 24, caracterizada porque posee unas tapas-eje (22) según las figuras 3, 21 y 22 cuya función es la de fijar axialmente los rodamientos soporte-eje (20) a la vez que alojan los retenes radiales-eje (21) .25. Automatic dividing machine for bakery, according to claims 1, 23 and 24, characterized in that it has axle covers (22) according to figures 3, 21 and 22 whose function is to axially fix the support-axis bearings (20) at the same time they house the radial shaft seals (21).
HOJA DE SUSTITUCIÓN (REGLA 26) SUBSTITUTE SHEET (RULE 26)
26. Máquina divisora automática para panadería, según cualquiera de las reivindicaciones 1, 4 u 8, caracterizada porque posee un canal de evacuación (33) según la figura 25, de forma irregular pero sin presentar reducción alguna en su sección, por lo cual el paso de la masa a través del canal de evacuación 33 no es restringido en ningún punto, siendo su parte superior (34) susceptible de ser extraible.26. Automatic dividing machine for bakery, according to any of claims 1, 4 or 8, characterized in that it has an evacuation channel (33) according to figure 25, irregularly but without presenting any reduction in its section, whereby the The passage of the mass through the evacuation channel 33 is not restricted at any point, its upper part (34) being susceptible to being removable.
HOJA DE SUSTITUCIÓN (REGLA 26) SUBSTITUTE SHEET (RULE 26)
PCT/ES2007/000687 2006-11-30 2007-11-28 Automatic dividing machine for use in baking WO2008065224A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE112007002954T DE112007002954T5 (en) 2006-11-30 2007-11-28 Automatic dough dividing machine for bread making

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Application Number Priority Date Filing Date Title
ES200603205A ES2302454B1 (en) 2006-11-30 2006-11-30 AUTOMATIC DIVIDING MACHINE FOR BAKERY.
ESP200603205 2006-11-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US888412A (en) * 1905-03-27 1908-05-19 C A Thomson Machine Company Machine for dividing plastic material into charges.
US3773448A (en) * 1970-04-29 1973-11-20 P Poot Dough divider
FR2205119A5 (en) * 1972-10-30 1974-05-24 Vemag Verdener Masch App
ES2003615A6 (en) * 1986-12-15 1988-11-01 Segarra Salisa Manuel Automatic measuring and weighing machine for bread dough
ES2037821T3 (en) * 1987-02-23 1993-07-01 Rheon Automatic Machinery Co. Ltd. APPARATUS FOR QUANTITATIVELY EXTRUDING FOOD PRODUCTS.
ES2047130T3 (en) * 1988-10-04 1994-02-16 Rheon Automatic Machinery Co APPARATUS TO EXTRACT FOOD MATERIAL.

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE334319C (en) 1921-03-14 Lindner Johann Drive for plan sifter with downward hanging pendulum shaft and pendulum suspended swing weight
ES2005868A6 (en) 1987-05-08 1989-04-01 Marti Cortes Agustin Automatic weighing and dividing machine for bread dough

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US888412A (en) * 1905-03-27 1908-05-19 C A Thomson Machine Company Machine for dividing plastic material into charges.
US3773448A (en) * 1970-04-29 1973-11-20 P Poot Dough divider
FR2205119A5 (en) * 1972-10-30 1974-05-24 Vemag Verdener Masch App
ES2003615A6 (en) * 1986-12-15 1988-11-01 Segarra Salisa Manuel Automatic measuring and weighing machine for bread dough
ES2037821T3 (en) * 1987-02-23 1993-07-01 Rheon Automatic Machinery Co. Ltd. APPARATUS FOR QUANTITATIVELY EXTRUDING FOOD PRODUCTS.
ES2047130T3 (en) * 1988-10-04 1994-02-16 Rheon Automatic Machinery Co APPARATUS TO EXTRACT FOOD MATERIAL.

Also Published As

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WO2008065224A8 (en) 2008-10-30
WO2008065224B1 (en) 2008-08-14
ES2302454B1 (en) 2009-05-05
DE112007002954T5 (en) 2009-10-15
ES2302454A1 (en) 2008-07-01

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