WO2008060977A3 - Layered catalyst composition - Google Patents

Layered catalyst composition Download PDF

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Publication number
WO2008060977A3
WO2008060977A3 PCT/US2007/084207 US2007084207W WO2008060977A3 WO 2008060977 A3 WO2008060977 A3 WO 2008060977A3 US 2007084207 W US2007084207 W US 2007084207W WO 2008060977 A3 WO2008060977 A3 WO 2008060977A3
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WO
WIPO (PCT)
Prior art keywords
catalyst composition
precursor catalyst
precursor
refractory oxide
layered catalyst
Prior art date
Application number
PCT/US2007/084207
Other languages
French (fr)
Other versions
WO2008060977A2 (en
Inventor
Dean E Rende
Robert L Bedard
Original Assignee
Uop Llc
Dean E Rende
Robert L Bedard
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Uop Llc, Dean E Rende, Robert L Bedard filed Critical Uop Llc
Publication of WO2008060977A2 publication Critical patent/WO2008060977A2/en
Publication of WO2008060977A3 publication Critical patent/WO2008060977A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/12Silica and alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/48Silver or gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/75Cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/185Phosphorus; Compounds thereof with iron group metals or platinum group metals
    • B01J35/30
    • B01J35/58
    • B01J35/60
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/06Washing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/28Phosphorising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/30Ion-exchange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/26Chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • B01J35/394
    • B01J35/397
    • B01J35/612

Abstract

A layered catalyst composition, useful for many chemical processes, comprises an inner core and an outer layer comprising an outer refractory oxide and a precursor catalyst composition, with one or more functional surface active constituents integrated on and/or in the substrate surface. The precursor catalyst composition comprises a substantially non-porous substrate having a total surface area between about 0.01 m2/g and 10 m2/g; and, preferably, a predetermined isoelectric point (IEP) obtained in a pH range greater than 0, preferably greater than 6.0, but less than or equal to 14. At least one catalytically-active region may be contiguous or discontiguous and has a mean thickness ≤ about 30 nm. Preferably, the precursor catalyst composition is a functional surface catalyst composition comprising a glass having a SARCNa ≤ about 0.5. The outer refractory oxide and the precursor catalyst composition are intermixed after the precursor catalyst composition is produced.
PCT/US2007/084207 2006-11-11 2007-11-09 Layered catalyst composition WO2008060977A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US86542506P 2006-11-11 2006-11-11
US60/865,425 2006-11-11

Publications (2)

Publication Number Publication Date
WO2008060977A2 WO2008060977A2 (en) 2008-05-22
WO2008060977A3 true WO2008060977A3 (en) 2008-07-03

Family

ID=39144309

Family Applications (3)

Application Number Title Priority Date Filing Date
PCT/US2007/084211 WO2008060979A2 (en) 2006-11-11 2007-11-09 Compound catalyst composition
PCT/US2007/084207 WO2008060977A2 (en) 2006-11-11 2007-11-09 Layered catalyst composition
PCT/US2007/084193 WO2008060965A2 (en) 2006-11-11 2007-11-09 Functional surface catalyst composition

Family Applications Before (1)

Application Number Title Priority Date Filing Date
PCT/US2007/084211 WO2008060979A2 (en) 2006-11-11 2007-11-09 Compound catalyst composition

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/US2007/084193 WO2008060965A2 (en) 2006-11-11 2007-11-09 Functional surface catalyst composition

Country Status (6)

Country Link
EP (1) EP2081678A2 (en)
CN (1) CN101583419A (en)
BR (1) BRPI0718718A2 (en)
RU (1) RU2009122378A (en)
TW (3) TW200902146A (en)
WO (3) WO2008060979A2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107847913A (en) 2015-07-22 2018-03-27 巴斯夫公司 The high geometrical surface catalyst prepared is produced for vinyl acetate monomer
US11084021B2 (en) 2015-10-27 2021-08-10 W.R. Grace & Co.—Conn Acid-resistant catalyst supports and catalysts
CA3071238A1 (en) * 2017-07-28 2019-01-31 Rohm And Haas Company A method for production of methyl methacrylate by oxidative esterification using a heterogeneous catalyst
CN115025781B (en) * 2022-06-13 2023-08-29 中国石油大学(华东) Catalyst for catalyzing non-hydrogenation and preparation method and application thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0258942A2 (en) * 1986-08-29 1988-03-09 Shell Internationale Researchmaatschappij B.V. Catalyst preparation
US4916107A (en) * 1987-11-27 1990-04-10 Degussa Aktiengesellschaft Catalyst for the selective reduction of nitrogen oxides with ammonia
EP0852966A1 (en) * 1997-01-10 1998-07-15 Toyota Jidosha Kabushiki Kaisha Exhaust gas purifying catalyst and exhaust gas purifying method
EP1044935A1 (en) * 1999-04-13 2000-10-18 Ecole Polytechnique Federale De Lausanne A low weight resistant porous glass fiber having physical, chemical or biological properties
US20020035033A1 (en) * 1997-09-30 2002-03-21 Herbert Muller Process for preparing a shell-type catalyst
JP2003284954A (en) * 2002-03-28 2003-10-07 Nippon Shokubai Co Ltd Gold ultra-fine particle carrier, manufacture method therefor and catalyst comprising the carrier
WO2006025613A1 (en) * 2004-09-03 2006-03-09 Toyota Jidosha Kabushiki Kaisha Process for producing exhaust gas purifying catalyst, and exhaust gas purifying catalyst

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0258942A2 (en) * 1986-08-29 1988-03-09 Shell Internationale Researchmaatschappij B.V. Catalyst preparation
US4916107A (en) * 1987-11-27 1990-04-10 Degussa Aktiengesellschaft Catalyst for the selective reduction of nitrogen oxides with ammonia
EP0852966A1 (en) * 1997-01-10 1998-07-15 Toyota Jidosha Kabushiki Kaisha Exhaust gas purifying catalyst and exhaust gas purifying method
US20020035033A1 (en) * 1997-09-30 2002-03-21 Herbert Muller Process for preparing a shell-type catalyst
EP1044935A1 (en) * 1999-04-13 2000-10-18 Ecole Polytechnique Federale De Lausanne A low weight resistant porous glass fiber having physical, chemical or biological properties
JP2003284954A (en) * 2002-03-28 2003-10-07 Nippon Shokubai Co Ltd Gold ultra-fine particle carrier, manufacture method therefor and catalyst comprising the carrier
WO2006025613A1 (en) * 2004-09-03 2006-03-09 Toyota Jidosha Kabushiki Kaisha Process for producing exhaust gas purifying catalyst, and exhaust gas purifying catalyst

Non-Patent Citations (10)

* Cited by examiner, † Cited by third party
Title
HOELLER VOLKER ET AL: "Three-phase nitrobenzene hydrogenation over supported glass fiber catalysts:reaction kinetics study", CHEMICAL ENGINEERING AND TECHNOLOGY, WEINHEIM, DE, vol. 23, no. 3, March 2000 (2000-03-01), pages 251 - 255, XP009097523, ISSN: 0930-7516 *
KIWI-MINSKER L ET AL: "Glass fiber catalysts for total oxidation of CO and hydrocarbons in waste gases", CATALYSIS TODAY, ELSEVIER, vol. 54, 1999, pages 39 - 46, XP002362223, ISSN: 0920-5861 *
KIWI-MINSKER L ET AL: "Supported glass fibers catalysts for novel multi-phase reactor design", CHEMICAL ENGINEERING SCIENCE, OXFORD, GB, vol. 54, November 1999 (1999-11-01), pages 4785 - 4790, XP002299322, ISSN: 0009-2509 *
RAINONE F ET AL: "Structural and catalytic properties of vanadia-based fibrous catalysts in toluene partial oxidation", APPLIED CATALYSIS A: GENERAL, ELSEVIER SCIENCE, AMSTERDAM, NL, vol. 244, no. 2, 15 May 2003 (2003-05-15), pages 251 - 263, XP004421334, ISSN: 0926-860X *
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SIMONOVA1 L G ET AL: "Catalysts Based on Fiberglass Supports: II. Physicochemical Properties of Alumina Borosilicate Fiberglass Supports", KINETICS AND CATALYSIS, KLUWER ACADEMIC PUBLISHERS, BO, vol. 42, no. 6, November 2001 (2001-11-01), pages 828 - 836, XP009097808, ISSN: 1608-3210 *
SIMONOVA1 L G ET AL: "Catalysts Based on Fiberglass Supports: III. Properties of Supported Metals Pt and Pd) According to Electron-Microscopic and XPS Datana Borosilicate Fiberglass Supports", KINETICS AND CATALYSIS, KLUWER ACADEMIC PUBLISHERS, BO, vol. 42, no. 6, 2001, pages 837 - 846, XP009097609 *
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Also Published As

Publication number Publication date
TW200848157A (en) 2008-12-16
WO2008060979A3 (en) 2008-10-02
TW200843852A (en) 2008-11-16
WO2008060965A2 (en) 2008-05-22
WO2008060965A3 (en) 2008-08-07
CN101583419A (en) 2009-11-18
WO2008060977A2 (en) 2008-05-22
EP2081678A2 (en) 2009-07-29
WO2008060979A2 (en) 2008-05-22
BRPI0718718A2 (en) 2013-12-03
TW200902146A (en) 2009-01-16
RU2009122378A (en) 2010-12-20

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