WO2008051110A1 - Variateur planétaire à disque - Google Patents

Variateur planétaire à disque Download PDF

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Publication number
WO2008051110A1
WO2008051110A1 PCT/RU2007/000271 RU2007000271W WO2008051110A1 WO 2008051110 A1 WO2008051110 A1 WO 2008051110A1 RU 2007000271 W RU2007000271 W RU 2007000271W WO 2008051110 A1 WO2008051110 A1 WO 2008051110A1
Authority
WO
WIPO (PCT)
Prior art keywords
variator
lever
shaft
sleeve
rotation
Prior art date
Application number
PCT/RU2007/000271
Other languages
English (en)
Russian (ru)
Inventor
Nurbei Vladimirovich Gulia
Original Assignee
Babin, Vladimir Aleksandrovich
Ilumzhinov, Kirsan Nikolaevich
Travkin, Maksim Lvovich
Bessudnov, Ivan Aleksandrovich
Yurkov, Sergey Aleksandrovich
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Babin, Vladimir Aleksandrovich, Ilumzhinov, Kirsan Nikolaevich, Travkin, Maksim Lvovich, Bessudnov, Ivan Aleksandrovich, Yurkov, Sergey Aleksandrovich filed Critical Babin, Vladimir Aleksandrovich
Publication of WO2008051110A1 publication Critical patent/WO2008051110A1/fr

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H15/00Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members
    • F16H15/48Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members with members having orbital motion
    • F16H15/50Gearings providing a continuous range of gear ratios
    • F16H15/52Gearings providing a continuous range of gear ratios in which a member of uniform effective diameter mounted on a shaft may co-operate with different parts of another member

Definitions

  • the invention relates to the field of mechanical engineering and can be used, in particular, for variable-speed motors used for mechanical drives with both automatic and forced adjustment of the gear ratio.
  • the variator can be used in drives of conveyors with variable material loading, machine tools, pumps, drilling rigs, dough mixers, meat grinders, in drives for processing and recycling industrial waste, cooking molasses and sugar, bitumen, asphalt, etc.
  • a planetary disk variator is known from the prior art, having the property of automaticity provided by a regulatory link - a disk with profile holes cut out in it, with pushers in the form of rollers interacting with working surfaces, located on pivoting levers and connected with intermediate conical friction disks - satellites.
  • the analog device has a disadvantage in that the pushers are loaded to the working surfaces of the profile holes by centrifugal forces caused by the imbalance of the pivot arm relative to its axis of rotation.
  • This embodiment is very unreliable loads the regulatory link, which leads to inaccurate regulation.
  • the centrifugal force changes 25 times, and the torque only five times. This discrepancy in change forces on the regulatory link and moment sharply reduces the accuracy of the 'variator regulation.
  • the described disadvantage is eliminated in the technical solution prototype.
  • the planetary disk variator according to patent RU 2138710 includes external and internal central friction disks, the first of which are fixed in the housing, and the second on the input shaft, which come into contact with the intermediate conical friction disks - satellites, which are rotatably fixed on pivoting levers fixed to the possibility of rotation on a rotating carrier, and the ends of the pivoting levers, opposite to those on which the satellites are mounted, are equipped with pushers - rollers rolling around on a working turn NOSTA profiled openings regulatory unit formed in a disk connected to an output shaft of the variator and the rotary levers themselves are biased relative to the carrier so that the satellites are sought by springs toward the center of the variator, that corresponds to a reduction gear ratio.
  • the disadvantage of the prototype device is the impossibility, along with automatic, also of forced change of the gear ratio of a continuously variable transmission - variator, which limits the use of technical solutions in general-purpose motor-variators.
  • the objective of the invention is the creation of a disk planetary variator, allowing you to use it both in automatic mode and in the mode of forced regulation of the gear ratio. This problem is solved by the fact that the proposed planetary disk variator,. including external and internal central friction discs, the first of which are mounted in. .
  • Mechanical connections that convert the rotation of the rotary levers into axial movement of the sleeve are made in the form of rods, some ends of which are connected, with the possibility of rotation, with hinges mounted on the axes of the rollers of the rotary levers with the possibility of rotation around these axes, and other ends of the rods are connected, with the possibility rotation in the same plane as the upper ends of the rods, with hinges rigidly connected to the ring in which the bearing is installed, the inner ring of which is connected with a sleeve having axial displacement.
  • the lever mechanism leading the sleeve into axial movement is made in the form of a shaft, fixed with the possibility turning in the case, one of the ends of which is located inside.
  • the lever mechanism control drive comprises a spring connecting the lever mechanism to the body, with the possibility of adjusting its tension and elastically loading this mechanism relative to the body during automatic operation of the variator, ' and a mechanism for fixing the position of the lever mechanism relative to the body.
  • One of the versions of the mechanism for fixing the position of the lever mechanism relative to the housing is a screw with a head, the threaded part of which enters the threaded hole of the handle-nut, the control of which switches from automatic to forced operation of the variator and vice versa, and the middle part of the screw is made with the possibility of axial movement without rotation in the bore of the outer arm link mechanism and a radiused slot bracket rigidly associated 'with a variator housing.
  • the technical result of the invention lies in the fact that the proposed variator can carry out, in addition to the automatic mode of operation, where the gear ratio of the variator is set automatically depending on the torque (load) on the output shaft, and also the mode of operation with forced change of the gear ratio, the latter mode being set without elimination of any details and mechanisms that implement automatic mode.
  • Automatic operation can be manually adjusted in intensity.
  • a manually set gear ratio is fixed with the cessation of automatic operation of the variator, and when unlocked. of this gear ratio, the variator independently returns to the automatic mode of operation.
  • Fig.l and Fig.2 shows a diagram of the variator in the positions, respectively, of the maximum and minimum gear ratios
  • Fig. 3 shows a view along A in Fig. 1
  • Fig. 4 is a view along B in Fig. Z.
  • the device consists of external 1 and internal 2 central friction disks coming into contact with intermediate conical friction disks - satellites 3, fixed for rotation on rotary levers 4, mounted rotatably on carrier 5.
  • Rotary levers 4 are spring-loaded relative to carrier 5 using springs 6 so that the satellites under the action of the springs tend to the center of the variator, which corresponds to a reduction in gear ratio.
  • the pivoting levers 4 at their ends, opposite to those where the satellites 3 are planted, contain pushers - rollers 7, mounted for rotation on the axes 8 and in contact with the working surfaces of the profile holes 9 (see Fig. 3) of the regulatory link 10, made in the form a disk associated with the output shaft 11 of the variator.
  • Mechanical connections 12 (highlighted in FIGS.
  • the sleeve 18 with the plug 20 are axially movable along a cylindrical surface 25 fixedly connected to the body 23 by turning the external lever 24 through the shaft 22 and the internal lever 21
  • the actuator 26 for controlling the linkage mechanism 19 (indicated by dashed lines in FIGS.
  • the spring 27 elastically loads the linkage mechanism 19 relative to the housing 23 during the automatic operation of the variator, and it tends to turn the lever 24 to the side corresponding to the movement of the satellites 3 to the center, which causes a reduction in the gear ratio of the variator from the input shaft 37 to the output 11 (this is the gear ratio for this type of variator is always positive and is approximately in the range from 1.3 to 9).
  • the middle part 34 of the screw 31 can be made square, oval and other section, with a key, slots, etc.
  • the corresponding shape should be a hole in the lever 24.
  • On the bracket 36 is applied a scale 38 of the rotation frequency or gear ratio of the variator.
  • the handle-nut 33 of the actuator 26 for controlling the lever mechanism 19 is rotated around the threaded portion 32 of the screw 31 in the direction of unscrewing, and thus, the lever 24 of the lever mechanism 19 can freely rotate without being pressed against on the bracket 36.
  • rollers 7 occupy, relative to the working surfaces of the profile holes 9 of the regulatory link 10, the position corresponding to the force equilibrium between the torque acting on the output shaft 11, tending to move the rollers 7 to the center by the working surfaces of the profile holes 9, and the satellites 3 from the center, which increases the gear ratio of the variator, and the force of the spring 27 tending through the lever 24, the shaft 22, the lever 21, the fork 20 and the mechanical connection 12, containing the bearing 17, the ring 16 and the sleeve 18, moving in direction along a cylindrical surface 25 fixedly connected to the housing 23, as well as hinges 14 and 15 with rods 13, move the rollers 7 from the center, and the satellites 3 - to. center, which reduces the gear ratio of the variator.
  • the variator automatically sets the required gear ratio.
  • the intensity of the change in automaticity can be regulated by a spring 27 by moving the fastener 29 with a screw 28, rotated in a nut 30 mounted on the housing 23.
  • the operator using the handle-nut 33 with the variator running; both under load and at idle, it sets the necessary speed or gear ratio of the variator, focusing on the readings of the scale 38, along which the pointed end of the lever 24 moves, and, turning the handle-nut 33 on the threaded part of the screw 31 towards the screwing direction, presses the head 32 of the screw 31 to the bracket 36, which, due to its flexibility, moves toward the lever 24, while the middle part 34 of the screw 31 is axially movable without rotation in the hole of the external lever 24 of the lever mechanism MA 19 and in the slot 35 of the bracket 36, rigidly connected with the housing 23 of the variator.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Friction Gearing (AREA)
  • Transmission Devices (AREA)

Abstract

L'invention concerne le génie mécanique et notamment des moteurs / variateurs destinés aux entraînements à commande automatique et/ou forcée. Le variateur planétaire à disque de l'invention comprend des disques de frottement externes, fixés sur le corps, et des disques de frottement internes centraux, fixés sur un arbre d'entrée. Ils entrent en contact avec des disques de frottement intermédiaires coniques (des satellites), monté rotatifs sur des leviers pivotants montés sur un bras porte-train pivotant. Les extrémités opposées des leviers sont dotés de rouleaux poussoirs qui roulent sur les surfaces de travail des orifices profilés d'une articulation de réglage, reliée à l'arbre de sortie du variateur. Les leviers pivotants sont précontraints par ressorts par rapporta au bras porte-train, de manière à ce que les satellites, sous l'action des ressorts, soient dirigés vers le centre du variateur en réduisant le rapport de transmission; ils sont reliés avec une douille qui se déplace le long de l'axe longitudinal du variateur, sans possibilité de pivoter autour de cet axe, au moyens de liaisons mécaniques transformant le pivotement des leviers pivotants sur le bras porte-train rotatif en un déplacement axial de la douille. La douille est entraînée par un mécanisme à leviers relié à l'entraînement de commande dudit mécanisme à leviers. L'invention permet d'élargir le domaine d'utilisation du variateur.
PCT/RU2007/000271 2006-10-23 2007-05-29 Variateur planétaire à disque WO2008051110A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2006137239 2006-10-23
RU2006137239/11A RU2006137239A (ru) 2006-10-23 2006-10-23 Дисковый планетарный вариатор

Publications (1)

Publication Number Publication Date
WO2008051110A1 true WO2008051110A1 (fr) 2008-05-02

Family

ID=39324821

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/RU2007/000271 WO2008051110A1 (fr) 2006-10-23 2007-05-29 Variateur planétaire à disque

Country Status (2)

Country Link
RU (1) RU2006137239A (fr)
WO (1) WO2008051110A1 (fr)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU765571A1 (ru) * 1976-03-01 1980-09-23 За витель Автомобильный фрикционный вариатор
EP0459234A1 (fr) * 1990-06-01 1991-12-04 Casarotto, Giorgio Variateur épicycloidal à disques incorporant un combinateur épicycloidal
RU2138710C1 (ru) * 1998-06-16 1999-09-27 Гулиа Нурбей Владимирович Автоматическая бесступенчатая передача
US6558286B1 (en) * 1999-05-14 2003-05-06 Martin Ferenc Continuously variable transmission and variants

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU765571A1 (ru) * 1976-03-01 1980-09-23 За витель Автомобильный фрикционный вариатор
EP0459234A1 (fr) * 1990-06-01 1991-12-04 Casarotto, Giorgio Variateur épicycloidal à disques incorporant un combinateur épicycloidal
RU2138710C1 (ru) * 1998-06-16 1999-09-27 Гулиа Нурбей Владимирович Автоматическая бесступенчатая передача
US6558286B1 (en) * 1999-05-14 2003-05-06 Martin Ferenc Continuously variable transmission and variants

Also Published As

Publication number Publication date
RU2006137239A (ru) 2008-04-27

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