WO2008041503A1 - Battery storing structure - Google Patents
Battery storing structure Download PDFInfo
- Publication number
- WO2008041503A1 WO2008041503A1 PCT/JP2007/068344 JP2007068344W WO2008041503A1 WO 2008041503 A1 WO2008041503 A1 WO 2008041503A1 JP 2007068344 W JP2007068344 W JP 2007068344W WO 2008041503 A1 WO2008041503 A1 WO 2008041503A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- battery
- insulating base
- base material
- housing structure
- lid member
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/617—Types of temperature control for achieving uniformity or desired distribution of temperature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
- H01M10/647—Prismatic or flat cells, e.g. pouch cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/658—Means for temperature control structurally associated with the cells by thermal insulation or shielding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention generally relates to a battery housing structure, and more particularly to a battery housing structure that houses a battery including a solid electrolyte.
- lithium secondary batteries have been used as power sources for portable electronic devices such as cellular phones and portable personal computers.
- portable electronic devices such as cellular phones and portable personal computers.
- further miniaturization of portable electronic devices there is a demand for further miniaturization and higher density of batteries!
- a liquid electrolyte is generally used as an electrolyte of a lithium secondary battery. This liquid electrolyte may leak to the outside and deteriorate the battery performance, or the leaked electrolyte may damage the external electric circuit board.
- Patent Document 1 JP-A-2005-71889
- the battery case contains a battery including an electrolytic solution
- there is concern about immersion in the electrolytic solution and it is difficult to accommodate other electronic components other than the battery.
- reflow soldering a paste-like solder material is supplied in advance to the location where electronic components are connected on the wiring board, and the electronic components are placed on the solder material and heated. This is the method of attaching.
- the reflow soldering process is performed in a state where the substrate and the electronic component are placed in a reflow furnace heated to a predetermined temperature. Therefore, there is a demand for a battery housing structure that can withstand the heating temperature in the reflow furnace.
- an object of the present invention is to provide a battery housing structure that can be densified together with other electronic components and can be surface-mounted on a substrate by reflow soldering.
- the present inventor has made various studies. As a result, when a battery including a solid electrolyte is used, the battery can be accommodated together with other electronic components, and by reflow soldering. It has been found that a battery housing structure that can be surface-mounted on a substrate can be obtained. The present invention has been made based on this finding.
- a battery housing structure includes a battery body including a positive electrode, a negative electrode, and a solid electrolyte, and a housing member that houses the battery body.
- the housing member includes an insulating base material having a surface on which the battery body is placed, and a lid member joined to the insulating base material so as to cover the battery body placed on the surface of the insulating base material. Including. An insulating material is disposed in the inner space of the housing member so as to surround the battery body.
- the housing member houses the battery element body including the solid electrolyte, and an insulating material is disposed in the inner space of the housing member so as to surround the battery body body! Therefore, the force S for accommodating other electronic components inside the accommodating member in a state of being insulated and separated from the battery element body can be achieved. For this reason, the power S is required to accommodate the batteries together with other electronic components to increase the density.
- the housing member is a solid that is not a liquid electrolyte. Since the battery body containing the electrolyte is housed, it is possible to withstand the heating temperature in the reflow furnace. Thus, the battery housing structure of the present invention can be surface-mounted on the substrate by reflow soldering.
- the battery body in the present invention is composed of only a solid, the volume changes during charging and discharging. At this time, the contact state between the electrode active material particles and between the electrode active material particles and the electrolyte material particles changes as the battery body volume changes repeatedly during charging and discharging. Therefore, there is a problem that the voltage of the battery becomes unstable.
- the battery housing structure of the present invention since the insulating material is disposed so as to surround the battery body in the internal space of the housing member, the above problem can be solved. Therefore, the battery housing structure of the present invention can improve the voltage stability during charging and discharging of the battery. If the insulating material is made of a soft resin and the outer housing member is made of a hard material, deformation of the insulating material surrounding the battery element body can be suppressed, so that the above effect can be further enhanced. Can do.
- the housing member further houses an electronic component, the electronic component is placed on the surface of the insulating base material, and the lid member is placed on the surface of the insulating base material. It is bonded to the insulating base material so as to cover the electronic component, and an insulating material is disposed so as to surround the electronic component in the internal space of the housing member!
- the electronic component can be housed inside the housing member in a state of being more effectively insulated and separated from the battery body.
- the insulating base material may be configured to have a recessed portion that houses the battery body, or the lid member has a recessed portion that houses the battery body. Configure it to do it.
- the conductor portion is disposed inside the insulating base material, the terminal is disposed on the outer surface on one side of the insulating base material, and the positive electrode of the battery body
- the negative electrode is preferably connected to the terminal through the conductor.
- the lid member is made of metal, and a metallized layer is formed on the surface of the insulating base material joined to the lid member.
- the insulating base material and the lid member are interposed with the metallized layer interposed therebetween.
- the lid is electrically connected to the conductor portion by connecting the conductor portion and the metallized layer, which are joined and disposed inside the insulating base material, and is connected to one of the positive electrode and the negative electrode of the battery body. It is preferable that the lid member is configured as a conductive path by electrically connecting the lid member.
- a battery can be housed together with other electronic components to increase the density of the battery housing structure, and the battery housing structure can be formed into a substrate by reflow soldering. Enables surface mounting.
- FIG. 1 is a schematic cross-sectional view showing a configuration of a battery housing structure as one embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view showing the configuration of a battery housing structure as another embodiment of the present invention.
- FIG. 3 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
- FIG. 4 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
- FIG. 5 is a diagram showing a change in voltage when charging a battery in a state where it is housed in a battery housing structure.
- FIG. 6 is a diagram showing a change in voltage when charging a battery in a battery housing structure!
- FIG. 1 is a schematic cross-sectional view showing the configuration of a battery housing structure as one embodiment of the present invention.
- the battery housing structure 1 includes a battery body 10 and a housing member 20 that houses the battery body 10.
- an all-solid secondary battery includes a solid electrolyte 13 sandwiched between a positive electrode 11 and a negative electrode 12, and a conductive adhesive 111 is attached to the outer surface of the positive electrode 11.
- a conductive adhesive 121 is attached to the outer surface of the negative electrode 12.
- the positive electrode 11 comprises Li FeS or LiCoO as a positive electrode active material and a Li S—PS system composition as a solid electrolyte.
- Negative electrode 12 consists of graphite as the negative electrode active material and Li S -P S as the solid electrolyte.
- the solid electrolyte 13 sandwiched between the positive electrode 11 and the negative electrode 12 is Li S -P
- Conductive adhesives 111 and 121 are, for example, silver (Ag) -epoxy
- the housing member 20 includes an insulating base material 21 and a metal lid member 22.
- the insulating base material 21 has a recess for accommodating the battery body 10.
- the battery body 10 is mounted and fixed with a conductive adhesive 111 interposed therebetween.
- the metal lid member 22 is bonded to the top surface of the concave portion of the insulating base material 21 via a metallized layer (not shown) so as to cover the battery body 10 mounted on the surface of the insulating base material 21.
- the metallized layer is formed, for example, by printing and applying a metal paste whose main component is a metal powder such as tungsten (W) and baking it.
- the insulating base material 21 is made of ceramic status such as alumina, for example.
- the metal lid member 22 is made of a metal such as aluminum (A1) or copper (Cu) or an alloy such as iron (Fe) -nickel (Ni) -cobalt (Co) alloy.
- the metal lid member 22 and the negative electrode 12 of the battery body 10 are connected by a conductive adhesive 121 that is interposed between the inner surface of the metal lid member 22 and the outer surface of the negative electrode 12.
- the inner surface of 22 may be electrically connected.
- the insulating base material 21 may be formed of an insulating material such as a synthetic resin that can withstand the heating temperature in the force reflow furnace shown in the example formed of ceramics. . In this case, it is preferable to form the insulating base material 21 using a synthetic resin having a heat distortion temperature of 270 ° C. or higher.
- An insulating material 30 is arranged and filled in the internal space of the housing member 20 so as to surround the battery body 10.
- the insulating material 30 is made of a material such as an epoxy resin or a polyimide resin, for example.
- Conductor portions 112 and 122 are arranged inside the insulating base material 21.
- the conductor portions 112 and 122 are formed as follows. First, for example, a metal paste mainly composed of a metal powder such as tungsten (W) is printed on the surface of the green sheet on the ceramic green sheet constituting the insulating base 21 or formed on the green sheet. The printed holes are printed and filled to form a printed pattern serving as a conductor portion. Next, the green sheets on which these printed patterns are formed are stacked and fired to produce the insulating base material 21 having the conductor portions 112 and 122 inside.
- a metal paste mainly composed of a metal powder such as tungsten (W) is printed on the surface of the green sheet on the ceramic green sheet constituting the insulating base 21 or formed on the green sheet. The printed holes are printed and filled to form a printed pattern serving as a conductor portion.
- the green sheets on which these printed patterns are formed are stacked and fired to produce the insulating base material 21 having the conductor portions 112
- Terminals 110 and 120 are arranged on the lower surface as the outer surface on one side of the insulating base 21.
- the positive electrode 11 of the battery body 10 is connected to the terminal 110 through the conductive adhesive 111 and the conductor portion 112.
- the negative electrode 12 of the battery body 10 is connected to the terminal 120 through the conductive adhesive 121, the metal lid member 22, and the conductor portion 122.
- the terminals 110 and 120 are formed as follows. First, a metal paste mainly composed of metal powder such as tandasten (W) is printed on a ceramic green sheet constituting the insulating base 21 to form a printed pattern serving as a terminal. Next, the insulating sheet 21 having the terminals 110 and 120 on the outer surface is produced by firing the green sheet on which these printed patterns are formed.
- the terminals 110 and 120 are formed in the same process as the conductor portions 112 and 122 described above. In order to improve the wettability with solder, it is preferable that a nickel (Ni) layer and a gold (Au) layer are formed on the surfaces of the terminals 110 and 120 by a plating method or the like.
- the housing member 20 houses the battery body 10 including the solid electrolyte 13, and the housing member 20 Since the insulating material 30 is disposed in the internal space so as to surround the battery body 10, other electronic components other than the battery body 10 are accommodated in the insulating material 20 in a state of being insulated from the battery body 10. Can be housed inside. For this reason, a battery can be accommodated together with other electronic components to increase the density or to be integrated.
- the housing member 20 houses the battery body 10 including the solid electrolyte 13 that is not a liquid electrolyte, and therefore is resistant to the heating temperature in the reflow furnace. Is possible. Thereby, the battery housing structure 1 of the present invention can be surface-mounted on the substrate by reflow soldering.
- the battery body 10 when the battery body 10 is charged and discharged, the lithium ions enter and exit, whereby the crystal structure of the electrode active material changes and the volume changes. Since the battery body 10 in the present invention does not contain a liquid component and is composed only of a solid, the volume change of the particles of the electrode active material cannot be absorbed, and the volumes of the positive electrode 11 and the negative electrode 12 change during charging and discharging. To do. At this time, as the volume change of the battery body is repeated at the time of charging / discharging, the contact state of the electrode active material particles and the electrode active material particles and the electrolyte material particles changes. There is a problem that the voltage becomes unstable.
- the battery housing structure 1 of the present invention since the insulating material 30 is disposed in the internal space of the housing member 20 so as to surround the battery body 10, the above problem can be solved. Therefore, the battery housing structure 1 of the present invention can achieve voltage stability during charging / discharging of the battery body 10. If the insulating material 30 is made of a soft resin and the outer housing member 20 is made of a hard material, deformation of the insulating material 30 surrounding the battery body 10 can be suppressed. The effect can be further enhanced.
- the positive electrode active material constituting the battery body 10 includes LiFeS
- the negative electrode active material includes carbon
- the solid electrolyte includes LiS and PS.
- the solid electrolyte contains Li S and P S and is positive.
- the positive electrode active material made of sulfide is reactive with the solid electrolyte.
- the battery body 10 of the present invention can have higher heat resistance than the conventional solid battery, so that the soldering process is performed in a reflow furnace having a relatively high heating temperature using Pb-free solder. Even if it is performed, deterioration of characteristics such as battery capacity can be kept low.
- the conductor portions 112 and 122 are disposed inside the insulating base material 30, and the terminals 110 and 120 are disposed on the lower surface of the insulating base material 21.
- the positive electrode 11 and the negative electrode 12 of the element body 10 are connected to terminals 110 and 120 through conductor portions 112 and 122, respectively.
- the terminals 110 and 120 are arranged on the lower surface, which is the outer surface on one side of the insulating base material 21, so that the terminals 110 and 120 are placed on the wiring board connected to the terminals 110 and 120.
- a reflow soldering process can be performed by supplying a paste-like solder material in advance.
- a metallized layer is formed on the top surface of the concave portion of the insulating base material 21 joined to the metal lid member 22, and the insulating base material 21 and the metal lid member 22 are interposed with the metallized layer interposed therebetween.
- the metal lid member 22 is electrically connected to the conductor portion 122 by joining the conductor portion 122 and the metallized layer disposed inside the insulating base material 21 and the negative electrode of the battery body 10
- the metal lid member 22 is configured as a conductive path!
- a predetermined voltage is applied between the outer surface of the metal lid member 22 and the terminal 120 disposed on the outer surface of the insulating base material 21 using a seam welding method.
- the metal lid member 22 and the insulating base material 21 can be efficiently joined by welding, and at the same time, a highly airtight joint can be realized.
- deterioration of the battery body 10 due to moisture absorption can be prevented.
- FIG. 2 is a schematic cross-sectional view showing the configuration of a battery housing structure as another embodiment of the present invention.
- the housing member 20 includes, in addition to the battery body 10, SRAM (static “random access” memory), real-time “clock”, and battery charging / discharging. It further includes devices such as electric control elements and other electronic components 40.
- the electronic component 40 is placed on the bottom surface of the concave portion of the insulating base material 21.
- the metal lid member 22 is bonded to the top surface of the concave portion of the insulating base material 21 so as to cover the electronic component 40 placed on the surface of the insulating base material 21 together with the battery body 10.
- An insulating material 30 is disposed and filled in the internal space of the housing member 20 so as to surround the electronic component 40.
- the insulating material 30 is made of a material such as epoxy resin or polyimide resin.
- Other configurations of the battery housing structure 2 shown in FIG. 2 are the same as those of the battery housing structure 1 shown in FIG.
- a real-time clock as the electronic component 40 is a clock built in a personal computer, a mobile phone or the like, and keeps ticking the actual time (real time). Like SRA M, it is necessary to supply power to the real-time clock. When replacing the main battery as a power supply source, or if the AC power supply is turned off if it is normally driven by an AC (alternating current) power source, power is supplied to the clock or SRAM from another power source. Need to supply. Therefore, when a real-time clock or SRAM is installed in an electronic device, it is necessary to install a backup power supply (battery).
- the housing member 20 includes, for example, a battery body 10 as a backup power source, together with a real-time 'clock or SRA M as an electronic component 40, so that a real-time' clock or SRAM and Eliminates the need to place a knock-up power supply in a separate package or to electrically connect a backup power supply to a real-time clock or SRAM.
- terminals 110, 120, 410, and 420 are self-placed on the lower surface that is the outer surface on one side of the insulating base material 21.
- the positive electrode 11 of the battery body 10 is connected to the terminal 110 through the conductive adhesive 111 and the conductor portion 112.
- the negative electrode 12 of the battery body 10 is connected to the terminal 120 through the conductive adhesive 121, the metal lid member 22, and the conductor portion 122.
- the positive electrode 11 of the battery body 10 and the electronic component 40 are electrically connected by a conductor portion 113.
- the negative electrode 12 of the battery body 10 and the electronic component 40 are electrically connected through the metal lid member 22 and the conductor portion 124.
- the electronic component 40 is connected to the terminals 410 and 420 through the conductor portions 411 and 421.
- the conductors and the terminals in the battery housing structure 2 shown in FIG. 2 are formed in the same process as the battery housing structure 1 shown in FIG.
- the housing member 20 further houses the electronic component 40
- the electronic component 40 is the insulating substrate 21.
- the metal lid member 22 is mounted on the bottom surface of the recess, and is joined to the insulating base material 21 so as to cover the electronic component 40 mounted on the bottom surface of the recess of the insulating base material 21.
- An insulating material 30 is disposed in the partial space so as to surround the electronic component 40.
- the electronic component 40 can be housed inside the housing member 20 in a state of being more effectively insulated and separated from the battery body 10.
- FIG. 3 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
- the metal lid member 24 has a recess for housing the battery body 10, and the insulating base material 23 has a flat plate shape.
- the battery housing structure 3 shown in FIG. 3 is different from the battery housing structure 1 shown in FIG. 1, and the other configurations are the same as those of the battery housing structure 1.
- FIG. 4 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
- the metal lid member 24 has a recess for housing the battery body 10, and the insulating base material 23 has a flat plate shape.
- the battery housing structure 4 shown in FIG. 4 is different from the battery housing structure 2 shown in FIG. 2, and other configurations are the same as the battery housing structure 2.
- the positive electrode 11 is disposed on the lower side and the negative electrode 12 is disposed on the upper side, but the positive electrode may be disposed on the upper side and the negative electrode may be disposed on the lower side.
- the battery body 10 accommodated in the battery housing structure has been described as an example of an all-solid secondary battery, but may be a primary battery.
- the inner space of the housing member 20 is filled with the insulating material 30 such as epoxy resin or polyimide resin. It is difficult to completely fill the inner space with the insulating material 30. There may be some gaps. In this case, argon (Ar) gas, nitrogen gas, etc. Filled with sex gas!
- the entire battery element 10 shown in Fig. 1 is used.
- a solid secondary battery was produced.
- the solid electrolyte is a stone in which Li S and P S are mixed at a molar ratio of 7: 3 and the inner surface is coated with carbon.
- Li FeS as a positive electrode active material is a mixture of Li S and FeS in a monolith ratio of 1: 1.
- the above mixture was vacuum sealed in a quartz tube whose inner surface was coated with carbon, and heated at 950 ° C. for 5 hours.
- a positive electrode material was prepared by mixing the positive electrode active material obtained above and a solid electrolyte in a weight ratio of 1: 1. A part of the obtained positive electrode material was heat-treated at 270 ° C. for 5 minutes in a vacuum sealed quartz tube. In this way, a positive electrode material A that was not heat-treated and a positive electrode material B that was heat-treated were prepared.
- a negative electrode material was produced by mixing the solid electrolyte obtained above and graphite powder at a weight ratio of 1: 1.
- As the graphite powder a commercial product made by TIMCAL and SFG6 having a specific area of 17 m 2 / g was used.
- Each of the positive electrode material A and the positive electrode material B obtained as described above, a solid electrolyte, and a negative electrode material are sequentially laminated, and two pellets having a three-layer structure are press-molded at a pressure of 3000 kgf / cm 2. It was produced by. In this way, as shown in FIG. 1, a battery body 10 including a solid electrolyte 13 sandwiched between a positive electrode 11 and a negative electrode 12 was obtained.
- a metal paste containing tungsten (W) metal powder as a main component is printed and applied to an aluminum compact as a conductor portion.
- a printed pattern to be terminals was formed.
- an insulating base material 21 having conductor portions 112 and 122 inside and terminals 110 and 120 on the outer surface was produced by laminating and firing the green sheets on which these printed patterns were formed.
- a metallized layer was formed on the top surface of the recess of the insulating base material 21.
- a nickel (Ni) layer and a gold (Au) layer were formed on the surfaces of the terminals 110 and 120 by a plating method.
- the battery body 10 and the insulating base material 21 obtained above the bottom surface of the recess of the insulating base material 21 with the positive electrode 11 side of the battery body 10 facing down as shown in FIG.
- the battery body 10 was placed with the silver (Ag) -epoxy conductive adhesive interposed as the conductive adhesive 111, and the adhesive was cured.
- the battery body 10 was joined to the insulating base material 21 so as to conduct between the conductor portion 112 and the positive electrode 11.
- an epoxy resin as an insulating material 30 was arranged so as to surround and cover the periphery of the battery body 10 so that a part of the surface of the negative electrode 12 of the battery body 10 was exposed. Then, a part of the surface of the exposed negative electrode 12 was completely covered with a conductive adhesive 121 made of silver (Ag) -epoxy conductive adhesive.
- a metal lid member 22 was disposed on the top surface of the concave portion of the insulating base material 21 with a metallized layer interposed so as to cover the battery body 10 mounted on the surface of the insulating base material 21. Further, by applying a predetermined voltage between the outer surface of the metal lid member 22 and the terminal 120 disposed on the outer surface of the insulating base material 21 using a seam welding method, The insulating base material 21 was joined by welding. Thereafter, the conductive adhesive 121 and the epoxy resin as the insulating material 30 are cured so that the metal lid member 22 and the negative electrode 12 can be conducted through the conductive adhesive 121 and the metal lid. The member 22, the insulating material 30, and the insulating base material 21 were integrated. In this way, a small battery housing structure 1 having a size of 4 mm ⁇ 4 mm square was produced.
- Example 1 of the present invention the battery housing structure 1 that houses the battery A (using the positive electrode material A) and the battery B (using the positive electrode material B) are housed.
- a battery housing structure 1 was prepared.
- LiCoO is a mixture of Li CO and Co O in a molar ratio of 3: 2 and the above mixture in air.
- a positive electrode material was prepared by mixing the positive electrode active material and the solid electrolyte obtained in the above-described example at a weight ratio of 1: 1. Part of the obtained positive electrode material was heat-treated at 270 ° C for 5 minutes in a vacuum-sealed quartz tube. Thus, the positive electrode material C which was not heat-treated and the positive electrode material which was heat-treated Prepared D and D.
- Example 2 of the present invention uses a battery housing structure 1 containing a battery C (using positive electrode material C) and a battery D (using positive electrode material D).
- a battery housing structure 1 was housed.
- the batteries A, B, C, D housed in each of the produced battery housing structures 1 were charged at a current density of 16 ⁇ A / cm 2 , discharged, and unit weight of the positive electrode active material The discharge capacity per unit was measured. Charging / discharging was performed according to the following procedure. After starting charging at the above current density, when the potential changed rapidly, it was considered that charging was complete and charging was stopped. After that, it was switched to discharge, and when the potential reached 0V, the discharge was considered complete and the discharge was stopped. This charge / discharge test was performed at an ambient temperature of 20 ° C.
- battery A using a positive electrode material that was not heat-treated at 270 ° C
- battery B 270 ° C
- battery C a power that is not subjected to heat treatment at 270 ° C., using a positive electrode material
- battery D shows a discharge capacity of 118 mAh / g
- battery D 270 ° C.
- a positive electrode material that had been heat treated with C showed a discharge capacity of 30 mAh / g.
- the battery body 10 shows battery performance in a state where it is insulated by the insulating material 30, and other electronic components are housed in the housing member 20. It was confirmed that it was possible to mount the battery housing structure on the board by reflow soldering.
- the battery body 10 of Example 1 was subjected to a soldering process in a state where it was placed in a reflow furnace at 270 ° C, that is, lead-free solder was used. Even when the soldering process is performed in a reflow furnace with a relatively high heating temperature of 270 ° C or less, the deterioration of the discharge capacity of the battery can be kept low compared to the battery body 10 of Example 2. can this and the force s Wakakaru.
- a battery housing structure 2 shown in FIG. 2 was produced. Before mounting the battery body 10 on the bottom surface of the recess of the insulating base material 21, an SRAM chip was mounted as the electronic component 40. Other manufacturers The same process as in Example 1 was performed.
- the battery body 10 and the electronic component 40 exhibit battery performance and memory performance in a state where they are insulated by the insulating material 30, and a backup battery is used. It was confirmed that the SRAM data could be backed up and the stored data was not lost. Therefore, it was confirmed that the electronic component 40 can be housed inside the housing member 20 while being insulated and separated from the battery body 10.
- an all-solid secondary battery was produced.
- a battery A (using positive electrode material A) in the battery housing structure 1 manufactured in Example 1 and a battery A in a state not housed in the battery housing structure 1 16 A
- the battery was charged at a current density of / cm 2 .
- the change in voltage during charging was measured.
- Fig. 5 shows the change in voltage during charging of battery A in the battery housing structure 1
- Fig. 6 shows battery A in the battery housing structure 1! /, NA! / It is a figure which shows the change of the voltage at the time of charge.
- the present invention can be applied to a battery housing structure that houses a battery equipped with a solid electrolyte, and a battery equipped with a solid electrolyte together with other electronic components is housed to increase the density of the battery housing structure.
- the battery housing structure can be surface-mounted on the substrate by reflow soldering.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Provided is a battery storing structure which can be surface-mounted on a substrate by making density higher with other electronic components by reflow soldering. The battery storing structure (1) is provided with a battery element (10) including a positive electrode (11), a negative electrode (12) and a solid electrolyte (13). The battery storing structure is also provided with a storing member (20) for storing the battery element (10). The storing member (20) includes an insulating base material (21) having a surface whereupon the battery element (10) is mounted, and a metal cover member (22) bonded to the insulating base material (21) to cover the battery element (10) mounted on the surface of the insulating base material (21). In the internal space of the storing member (20), an insulating material (30) is arranged to surround the battery element (10).
Description
明 細 書 Specification
電池収容構造体 Battery housing structure
技術分野 Technical field
[0001] この発明は、一般的には電池収容構造体に関し、特定的には固体電解質を備えた 電池を収容する電池収容構造体に関するものである。 TECHNICAL FIELD [0001] The present invention generally relates to a battery housing structure, and more particularly to a battery housing structure that houses a battery including a solid electrolyte.
背景技術 Background art
[0002] 近年、携帯電話、携帯用パーソナルコンピュータ等の携帯電子機器の電源として、 たとえば、リチウム二次電池が用いられている。携帯電子機器のより一層の小型化に 伴って、電池をさらに小型化して高密度化することが要求されて!/、る。 In recent years, for example, lithium secondary batteries have been used as power sources for portable electronic devices such as cellular phones and portable personal computers. With the further miniaturization of portable electronic devices, there is a demand for further miniaturization and higher density of batteries!
[0003] また、リチウム二次電池の電解質としては、一般的に液状の電解質が用いられてい る。この液状の電解質は外部に漏れ出して電池性能を劣化させたり、漏れ出した電 解質により外部電気回路基板が損傷を受けたりする場合がある。 [0003] In addition, a liquid electrolyte is generally used as an electrolyte of a lithium secondary battery. This liquid electrolyte may leak to the outside and deteriorate the battery performance, or the leaked electrolyte may damage the external electric circuit board.
[0004] そこで、電解液が漏れ出すことがないとともに、外部電気回路基板への接続が容易 で小型化することができる電池用ケース力 たとえば、特開 2005— 71889号公報( 特許文献 1)で提案されている。 [0004] Therefore, the battery case power that does not leak out and can be easily connected to an external electric circuit board and can be reduced in size is disclosed, for example, in JP-A-2005-71889 (Patent Document 1). Proposed.
特許文献 1 :特開 2005— 71889号公報 Patent Document 1: JP-A-2005-71889
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0005] しかしながら、上記の電池用ケースは、電解液を備えた電池を収容するので、電解 液による浸漬が懸念されるため、電池以外の他の電子部品を収容することが困難で ある。このため、携帯電子機器のより一層の小型化に伴って、他の電子部品とともに 電池を収容して電池収容構造体を高密度化することが困難である。 [0005] However, since the battery case contains a battery including an electrolytic solution, there is concern about immersion in the electrolytic solution, and it is difficult to accommodate other electronic components other than the battery. For this reason, along with further downsizing of the portable electronic device, it is difficult to accommodate the battery together with other electronic components to increase the density of the battery housing structure.
[0006] ところで、近年、リチウム二次電池の用途によっては、コンデンサ一等の他の電子部 品とともに電池を基板に表面実装することが要求されてきている。電子部品の基板へ の表面実装は、リフローはんだ付けによって行われる。リフローはんだ付けとは、配線 基板上で電子部品を接続する箇所に予めペースト状のはんだ材料を供給しておい て、そのはんだ材料の上に電子部品を配置した状態で加熱することによってはんだ
付け接合する方法のことをいう。リフローはんだ付け工程は、所定の温度に加熱され たリフロー炉内に基板と電子部品とが装入された状態で行われる。したがって、リフロ ー炉内の加熱温度に耐えることができる電池収容構造体が要求されている。 Meanwhile, in recent years, depending on the application of the lithium secondary battery, it has been required to mount the battery on a substrate together with other electronic components such as a capacitor. Surface mounting of electronic components onto the board is performed by reflow soldering. In reflow soldering, a paste-like solder material is supplied in advance to the location where electronic components are connected on the wiring board, and the electronic components are placed on the solder material and heated. This is the method of attaching. The reflow soldering process is performed in a state where the substrate and the electronic component are placed in a reflow furnace heated to a predetermined temperature. Therefore, there is a demand for a battery housing structure that can withstand the heating temperature in the reflow furnace.
[0007] また、最近では環境問題に対応するために、はんだ材料を従来の錫(Sn)—鉛 (Pb )共晶はんだから、 Pbを含まない Pbフリーはんだに変更することが要求されてきてい る。 Pbフリーはんだの溶融温度は Sn— Pbはんだよりも高い。 Pbフリーはんだを用い る場合、はんだ材料の溶融温度の上昇に伴ってリフロー炉内の加熱温度を高くする ことが要求される。この場合、電池収容構造体には、さらに高い耐熱温度が要求され [0007] Recently, in order to cope with environmental problems, it has been required to change the solder material from conventional tin (Sn) -lead (Pb) eutectic solder to Pb-free solder containing no Pb. The The melting temperature of Pb-free solder is higher than that of Sn—Pb solder. When using Pb-free solder, it is required to increase the heating temperature in the reflow furnace as the melting temperature of the solder material increases. In this case, the battery housing structure is required to have a higher heat-resistant temperature.
[0008] そこで、この発明の目的は、他の電子部品とともに高密度化するとともに、リフロー はんだ付けによって基板に表面実装することを可能にする電池収容構造体を提供す ることである。 [0008] Therefore, an object of the present invention is to provide a battery housing structure that can be densified together with other electronic components and can be surface-mounted on a substrate by reflow soldering.
課題を解決するための手段 Means for solving the problem
[0009] 上述の課題を解決するために、本発明者は種々検討した結果、固体電解質を備え た電池を用いると、他の電子部品とともに電池を収容することができるとともに、リフロ 一はんだ付けによって基板に表面実装することを可能にする電池収容構造体が得ら れることを見出した。この知見に基づいて本発明はなされたものである。 [0009] In order to solve the above-mentioned problems, the present inventor has made various studies. As a result, when a battery including a solid electrolyte is used, the battery can be accommodated together with other electronic components, and by reflow soldering. It has been found that a battery housing structure that can be surface-mounted on a substrate can be obtained. The present invention has been made based on this finding.
[0010] この発明に従った電池収容構造体は、正極と負極と固体電解質とを含む電池素体 と、電池素体を収容する収容部材とを備える。収容部材は、その上に電池素体が載 置される表面を有する絶縁基材と、絶縁基材の表面上に載置された電池素体を覆う ように絶縁基材に接合された蓋部材とを含む。収容部材の内部空間には電池素体 の周りを囲むように絶縁材が配置されている。 A battery housing structure according to the present invention includes a battery body including a positive electrode, a negative electrode, and a solid electrolyte, and a housing member that houses the battery body. The housing member includes an insulating base material having a surface on which the battery body is placed, and a lid member joined to the insulating base material so as to cover the battery body placed on the surface of the insulating base material. Including. An insulating material is disposed in the inner space of the housing member so as to surround the battery body.
[0011] この発明の電池収容構造体においては、収容部材が固体電解質を含む電池素体 を収容し、収容部材の内部空間には電池素体の周りを囲むように絶縁材が配置され て!/、るので、電池素体から絶縁分離した状態で他の電子部品を収容部材の内部に 収容すること力 Sできる。このため、他の電子部品とともに電池を収容して高密度化す ること力 Sでさる。 [0011] In the battery housing structure of the present invention, the housing member houses the battery element body including the solid electrolyte, and an insulating material is disposed in the inner space of the housing member so as to surround the battery body body! Therefore, the force S for accommodating other electronic components inside the accommodating member in a state of being insulated and separated from the battery element body can be achieved. For this reason, the power S is required to accommodate the batteries together with other electronic components to increase the density.
[0012] また、この発明の電池収容構造体は、収容部材が、液状の電解質ではなぐ固体
電解質を含む電池素体を収容しているので、リフロー炉内の加熱温度に耐えることが 可能である。これにより、この発明の電池収容構造体は、リフローはんだ付けによって 基板に表面実装することができる。 [0012] Further, in the battery housing structure of the present invention, the housing member is a solid that is not a liquid electrolyte. Since the battery body containing the electrolyte is housed, it is possible to withstand the heating temperature in the reflow furnace. Thus, the battery housing structure of the present invention can be surface-mounted on the substrate by reflow soldering.
[0013] ところで、本発明における電池素体は固体のみで構成されているので、充放電時 に体積変化する。このとき、充放電時において電池素体の体積変化が繰り返されるこ とに伴って、電極活物質の粒子同士、電極活物質の粒子と電解質材料の粒子のそ れぞれの接触状態が変化するので、電池の電圧が不安定になるという問題がある。 本発明の電池収容構造体においては、収容部材の内部空間には電池素体の周りを 囲むように絶縁材が配置されているので、上記の問題を解消することができる。した 力 Sつて、本発明の電池収容構造体は電池の充放電時において電圧の安定性を図る こと力 Sできる。なお、絶縁材が軟性の樹脂などからなり、その外側の収容部材が硬性 の材料からなると、電池素体の周りを囲む絶縁材の変形を抑制することができるので 、上記の効果をより高めることができる。 [0013] By the way, since the battery body in the present invention is composed of only a solid, the volume changes during charging and discharging. At this time, the contact state between the electrode active material particles and between the electrode active material particles and the electrolyte material particles changes as the battery body volume changes repeatedly during charging and discharging. Therefore, there is a problem that the voltage of the battery becomes unstable. In the battery housing structure of the present invention, since the insulating material is disposed so as to surround the battery body in the internal space of the housing member, the above problem can be solved. Therefore, the battery housing structure of the present invention can improve the voltage stability during charging and discharging of the battery. If the insulating material is made of a soft resin and the outer housing member is made of a hard material, deformation of the insulating material surrounding the battery element body can be suppressed, so that the above effect can be further enhanced. Can do.
[0014] この発明の電池収容構造体において、収容部材が電子部品をさらに収容し、電子 部品が絶縁基材の表面上に載置され、蓋部材が絶縁基材の表面上に載置された電 子部品を覆うように絶縁基材に接合されており、収容部材の内部空間には電子部品 の周りを囲むように絶縁材が配置されて!/、ること力 S好ましレ、。 [0014] In the battery housing structure of the present invention, the housing member further houses an electronic component, the electronic component is placed on the surface of the insulating base material, and the lid member is placed on the surface of the insulating base material. It is bonded to the insulating base material so as to cover the electronic component, and an insulating material is disposed so as to surround the electronic component in the internal space of the housing member!
[0015] このように構成することにより、より効果的に電池素体から絶縁分離した状態で電子 部品を収容部材の内部に収容することができる。 With this configuration, the electronic component can be housed inside the housing member in a state of being more effectively insulated and separated from the battery body.
[0016] さらに、この発明の電池収容構造体において、絶縁基材が電池素体を収容する凹 部を有するように構成してもよぐあるいは、蓋部材が電池素体を収容する凹部を有 するように構成してあよレヽ。 [0016] Furthermore, in the battery housing structure of the present invention, the insulating base material may be configured to have a recessed portion that houses the battery body, or the lid member has a recessed portion that houses the battery body. Configure it to do it.
[0017] この発明の電池収容構造体において、絶縁基材の内部に導体部が配置されており 、絶縁基材の一方側の外表面には端子が配置されており、電池素体の正極と負極 は導体部を通じて端子に接続されてレ、ることが好ましレ、。 [0017] In the battery housing structure of the present invention, the conductor portion is disposed inside the insulating base material, the terminal is disposed on the outer surface on one side of the insulating base material, and the positive electrode of the battery body The negative electrode is preferably connected to the terminal through the conductor.
[0018] このように構成すると、端子が絶縁基材の一方側の外表面に配置されているので、 その端子に接続する配線基板上の箇所に予めペースト状のはんだ材料を供給して おいて、リフローはんだ付け工程を行うこと力 Sできる。
[0019] この場合、蓋部材が金属からなり、蓋部材に接合される絶縁基材の表面にはメタラ ィズ層が形成されており、絶縁基材と蓋部材とはメタライズ層を介在して接合され、絶 縁基材の内部に配置された導体部とメタライズ層とが接続されることにより、蓋部材が 導体部に電気的に接続されるとともに、電池素体の正極または負極の一方に蓋部材 が電気的に接続されることによって、蓋部材が導電通路として構成されていることが 好ましい。 With this configuration, since the terminal is disposed on the outer surface on one side of the insulating base material, a paste-like solder material is supplied in advance to a location on the wiring board connected to the terminal. Can perform the reflow soldering process. [0019] In this case, the lid member is made of metal, and a metallized layer is formed on the surface of the insulating base material joined to the lid member. The insulating base material and the lid member are interposed with the metallized layer interposed therebetween. The lid is electrically connected to the conductor portion by connecting the conductor portion and the metallized layer, which are joined and disposed inside the insulating base material, and is connected to one of the positive electrode and the negative electrode of the battery body. It is preferable that the lid member is configured as a conductive path by electrically connecting the lid member.
[0020] このように構成することにより、シーム溶接法を用いて、金属からなる蓋部材の外表 面と、絶縁基材の外表面に配置された端子との間に所定の電圧を印加することにより 、蓋部材と絶縁基材とを溶接によって効率よく接合することができる。 [0020] With this configuration, a predetermined voltage is applied between the outer surface of the lid member made of metal and the terminals disposed on the outer surface of the insulating base material using a seam welding method. Thus, the lid member and the insulating base material can be efficiently joined by welding.
発明の効果 The invention's effect
[0021] 以上のようにこの発明によれば、他の電子部品とともに電池を収容して電池収容構 造体を高密度化することができるとともに、電池収容構造体をリフローはんだ付けによ つて基板に表面実装することを可能にする。 As described above, according to the present invention, a battery can be housed together with other electronic components to increase the density of the battery housing structure, and the battery housing structure can be formed into a substrate by reflow soldering. Enables surface mounting.
図面の簡単な説明 Brief Description of Drawings
[0022] [図 1]この発明の一つの実施の形態として電池収容構造体の構成を示す模式的な断 面図である。 FIG. 1 is a schematic cross-sectional view showing a configuration of a battery housing structure as one embodiment of the present invention.
[図 2]この発明のもう一つの実施の形態として電池収容構造体の構成を示す模式的 な断面図である。 FIG. 2 is a schematic cross-sectional view showing the configuration of a battery housing structure as another embodiment of the present invention.
[図 3]この発明のさらにもう一つの実施の形態として電池収容構造体の構成を示す模 式的な断面図である。 FIG. 3 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
[図 4]この発明のさらに別の実施の形態として電池収容構造体の構成を示す模式的 な断面図である。 FIG. 4 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
[図 5]電池収容構造体に収容された状態の電池の充電時の電圧の変化を示す図で ある。 FIG. 5 is a diagram showing a change in voltage when charging a battery in a state where it is housed in a battery housing structure.
[図 6]電池収容構造体に収容されて!/、なレ、状態の電池の充電時の電圧の変化を示 す図である。 FIG. 6 is a diagram showing a change in voltage when charging a battery in a battery housing structure!
符号の説明 Explanation of symbols
[0023] 1 , 2, 3, 4 :電池収容構造体、 10 :電池素体、 11 :正極、 12 :負極、 13 :固体電解
質、 20 :収容部材、 21 :絶縁基材、 22 :金属蓋部材、 30 :絶縁材、 40 :電子部品、 11 2, 113, 122, 124, 411 , 421 :導体部、 110, 120, 410, 420 :端子。 [0023] 1, 2, 3, 4: Battery housing structure, 10: Battery body, 11: Positive electrode, 12: Negative electrode, 13: Solid electrolysis 20: Housing member, 21: Insulating base material, 22: Metal lid member, 30: Insulating material, 40: Electronic component, 11 2, 113, 122, 124, 411, 421: Conductor part, 110, 120, 410 , 420: Terminal.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0024] 以下、この発明の一つの実施の形態を図面に基づいて説明する。 Hereinafter, one embodiment of the present invention will be described with reference to the drawings.
[0025] 図 1は、この発明の一つの実施の形態として電池収容構造体の構成を示す模式的 な断面図である。 FIG. 1 is a schematic cross-sectional view showing the configuration of a battery housing structure as one embodiment of the present invention.
[0026] 図 1に示すように、電池収容構造体 1は、電池素体 10と、電池素体 10を収容する 収容部材 20とから構成される。 As shown in FIG. 1, the battery housing structure 1 includes a battery body 10 and a housing member 20 that houses the battery body 10.
[0027] 電池素体 10として、たとえば、全固体二次電池は、正極 11と負極 12との間に挟ま れた固体電解質 13を備え、正極 11の外側表面には導電性接着剤 111が付着され、 負極 12の外側表面には導電性接着剤 121が付着されている。正極 11は、正極活物 質としての Li FeSまたは LiCoOと、固体電解質としての Li S— P S系組成物とを [0027] As the battery element 10, for example, an all-solid secondary battery includes a solid electrolyte 13 sandwiched between a positive electrode 11 and a negative electrode 12, and a conductive adhesive 111 is attached to the outer surface of the positive electrode 11. A conductive adhesive 121 is attached to the outer surface of the negative electrode 12. The positive electrode 11 comprises Li FeS or LiCoO as a positive electrode active material and a Li S—PS system composition as a solid electrolyte.
2 2 2 2 2 5 2 2 2 2 2 5
含む。負極 12は、負極活物質としてのグラフアイトと、固体電解質としての Li S -P S Including. Negative electrode 12 consists of graphite as the negative electrode active material and Li S -P S as the solid electrolyte.
2 2 系組成物とを含む。正極 11と負極 12との間に挟まれた固体電解質 13は Li S -P 2 2 system composition. The solid electrolyte 13 sandwiched between the positive electrode 11 and the negative electrode 12 is Li S -P
5 2 25 2 2
S系組成物である。導電性接着剤 111と 121は、たとえば、銀 (Ag)—エポキシ系のS-based composition. Conductive adhesives 111 and 121 are, for example, silver (Ag) -epoxy
5 Five
導電性接着剤である。 It is a conductive adhesive.
[0028] 収容部材 20は、絶縁基材 21と、金属蓋部材 22とから構成される。絶縁基材 21は、 電池素体 10を収容する凹部を有する。絶縁基材 21の表面としての凹部の底面には 、電池素体 10が導電性接着剤 111を介在して搭載されて固着されている。金属蓋部 材 22は、絶縁基材 21の表面上に搭載された電池素体 10を覆うように、絶縁基材 21 の凹部の頂面にメタライズ層(図示せず)を介在して接合されている。メタライズ層は、 たとえば、タングステン (W)等の金属粉末を主成分とする金属ペーストを印刷塗布し て焼成することによって形成される。絶縁基材 21は、たとえば、アルミナ等のセラミツ タスから形成される。金属蓋部材 22は、アルミニウム (A1)、銅(Cu)等の金属、または 鉄 (Fe)—ニッケル (Ni)—コバルト(Co)合金等の合金から形成される。金属蓋部材 22と電池素体 10の負極 12とは、金属蓋部材 22の内側表面と負極 12の外表面との 間に介在して付着された導電性接着剤 121によって接続されている。このように、電 池素体 10が絶縁基材 21に強固に固着されているので、充放電時における電池素体
10の体積変化による特性劣化を抑制することができる。 The housing member 20 includes an insulating base material 21 and a metal lid member 22. The insulating base material 21 has a recess for accommodating the battery body 10. On the bottom surface of the recess as the surface of the insulating base material 21, the battery body 10 is mounted and fixed with a conductive adhesive 111 interposed therebetween. The metal lid member 22 is bonded to the top surface of the concave portion of the insulating base material 21 via a metallized layer (not shown) so as to cover the battery body 10 mounted on the surface of the insulating base material 21. ing. The metallized layer is formed, for example, by printing and applying a metal paste whose main component is a metal powder such as tungsten (W) and baking it. The insulating base material 21 is made of ceramic status such as alumina, for example. The metal lid member 22 is made of a metal such as aluminum (A1) or copper (Cu) or an alloy such as iron (Fe) -nickel (Ni) -cobalt (Co) alloy. The metal lid member 22 and the negative electrode 12 of the battery body 10 are connected by a conductive adhesive 121 that is interposed between the inner surface of the metal lid member 22 and the outer surface of the negative electrode 12. Thus, since the battery body 10 is firmly fixed to the insulating base material 21, the battery body during charging / discharging Degradation of characteristics due to a volume change of 10 can be suppressed.
[0029] なお、金属蓋部材 22と負極 12の外表面との間に金属ワイヤ等を介在させて、電池 素体 10の負極 12の外表面に付着された導電性接着剤 121と金属蓋部材 22の内側 表面とが電気的に接続されていてもよい。また、この実施の形態では、絶縁基材 21 は、セラミックスから形成された例を示した力 リフロー炉内での加熱温度に耐えるこ とが可能な合成樹脂等の絶縁材料で形成されてもよい。この場合、熱変形温度が 27 0°C以上の合成樹脂を用いて絶縁基材 21を形成するのが好ましい。 [0029] Note that the conductive adhesive 121 and the metal lid member adhered to the outer surface of the negative electrode 12 of the battery body 10 with a metal wire or the like interposed between the metal lid member 22 and the outer surface of the negative electrode 12 The inner surface of 22 may be electrically connected. Further, in this embodiment, the insulating base material 21 may be formed of an insulating material such as a synthetic resin that can withstand the heating temperature in the force reflow furnace shown in the example formed of ceramics. . In this case, it is preferable to form the insulating base material 21 using a synthetic resin having a heat distortion temperature of 270 ° C. or higher.
[0030] 収容部材 20の内部空間には、電池素体 10の周りを取り囲むように絶縁材 30が配 置されて充填されている。絶縁材 30は、たとえば、エポキシ樹脂、ポリイミド樹脂等の 材料からなる。 An insulating material 30 is arranged and filled in the internal space of the housing member 20 so as to surround the battery body 10. The insulating material 30 is made of a material such as an epoxy resin or a polyimide resin, for example.
[0031] 絶縁基材 21の内部には導体部 112、 122が配置されている。導体部 112、 122の 形成は以下のようにして行われる。まず、絶縁基材 21を構成するセラミックスのグリー ンシートに、たとえば、タングステン (W)等の金属粉末を主成分とする金属ペーストを 、グリーンシートの表面に印刷塗布して、または、グリーンシートに形成された孔に印 刷充填して、導体部となる印刷パターンを形成する。次に、これらの印刷パターンを 形成したグリーンシートを積層して焼成することによって、内部に導体部 112、 122を 有する絶縁基材 21を作製する。 [0031] Conductor portions 112 and 122 are arranged inside the insulating base material 21. The conductor portions 112 and 122 are formed as follows. First, for example, a metal paste mainly composed of a metal powder such as tungsten (W) is printed on the surface of the green sheet on the ceramic green sheet constituting the insulating base 21 or formed on the green sheet. The printed holes are printed and filled to form a printed pattern serving as a conductor portion. Next, the green sheets on which these printed patterns are formed are stacked and fired to produce the insulating base material 21 having the conductor portions 112 and 122 inside.
[0032] 絶縁基材 21の一方側の外表面としての下面には、端子 110、 120が配置されてい る。電池素体 10の正極 11は、導電性接着剤 111、導体部 112を通じて端子 110に 接続されている。電池素体 10の負極 12は、導電性接着剤 121、金属蓋部材 22、導 体部 122を通じて端子 120に接続されている。端子 110、 120の形成は以下のように して行われる。まず、絶縁基材 21を構成するセラミックスのグリーンシートに、タンダス テン (W)等の金属粉末を主成分とする金属ペーストを印刷塗布して端子となる印刷 パターンを形成する。次に、これらの印刷パターンを形成したグリーンシートを焼成す ることによって、外表面に端子 110、 120を有する絶縁基材 21を作製する。端子 110 、 120の形成は、上記の導体部 112、 122の形成と同じ工程で行われる。半田との濡 れ性を良くするために、端子 110、 120の表面には、ニッケル (Ni)層と金 (Au)層が めっき法等により形成されるのが好ましい。
[0033] 以上のように構成されたこの発明の一つの実施の形態としての電池収容構造体 1 においては、収容部材 20が固体電解質 13を含む電池素体 10を収容し、収容部材 2 0の内部空間には電池素体 10の周りを囲むように絶縁材 30が配置されているので、 電池素体 10から絶縁分離した状態で、電池素体 10以外の他の電子部品を収容部 材 20の内部に収容することができる。このため、他の電子部品とともに電池を収容し て高密度化する、あるいは、集積化すること力 Sできる。 [0032] Terminals 110 and 120 are arranged on the lower surface as the outer surface on one side of the insulating base 21. The positive electrode 11 of the battery body 10 is connected to the terminal 110 through the conductive adhesive 111 and the conductor portion 112. The negative electrode 12 of the battery body 10 is connected to the terminal 120 through the conductive adhesive 121, the metal lid member 22, and the conductor portion 122. The terminals 110 and 120 are formed as follows. First, a metal paste mainly composed of metal powder such as tandasten (W) is printed on a ceramic green sheet constituting the insulating base 21 to form a printed pattern serving as a terminal. Next, the insulating sheet 21 having the terminals 110 and 120 on the outer surface is produced by firing the green sheet on which these printed patterns are formed. The terminals 110 and 120 are formed in the same process as the conductor portions 112 and 122 described above. In order to improve the wettability with solder, it is preferable that a nickel (Ni) layer and a gold (Au) layer are formed on the surfaces of the terminals 110 and 120 by a plating method or the like. [0033] In the battery housing structure 1 as one embodiment of the present invention configured as described above, the housing member 20 houses the battery body 10 including the solid electrolyte 13, and the housing member 20 Since the insulating material 30 is disposed in the internal space so as to surround the battery body 10, other electronic components other than the battery body 10 are accommodated in the insulating material 20 in a state of being insulated from the battery body 10. Can be housed inside. For this reason, a battery can be accommodated together with other electronic components to increase the density or to be integrated.
[0034] また、この発明の電池収容構造体 1は、収容部材 20が、液状の電解質ではなぐ固 体電解質 13を含む電池素体 10を収容しているので、リフロー炉内の加熱温度に耐 えることが可能である。これにより、この発明の電池収容構造体 1は、リフローはんだ 付けによって基板に表面実装することができる。 [0034] Further, in the battery housing structure 1 of the present invention, the housing member 20 houses the battery body 10 including the solid electrolyte 13 that is not a liquid electrolyte, and therefore is resistant to the heating temperature in the reflow furnace. Is possible. Thereby, the battery housing structure 1 of the present invention can be surface-mounted on the substrate by reflow soldering.
[0035] ところで、電池素体 10の充放電時に、リチウムイオンが出入りすることによって電極 活物質の結晶構造が変化し、体積が変化する。本発明における電池素体 10は液体 成分を含まず固体のみで構成されてレ、るので、電極活物質の粒子の体積変化を吸 収できず、正極 11および負極 12の体積が充放電時に変化する。このとき、充放電時 において電池素体の体積変化が繰り返されることに伴って、電極活物質の粒子同士 、電極活物質の粒子と電解質材料の粒子のそれぞれの接触状態が変化するので、 電池の電圧が不安定になるという問題がある。本発明の電池収容構造体 1において は、収容部材 20の内部空間には電池素体 10の周りを囲むように絶縁材 30が配置さ れているので、上記の問題を解消することができる。したがって、本発明の電池収容 構造体 1は電池素体 10の充放電時において電圧の安定性を図ることができる。なお 、絶縁材 30が軟性の樹脂などからなり、その外側の収容部材 20が硬性の材料から なると、電池素体 10の周りを囲む絶縁材 30の変形を抑制することができるので、上 記の効果をより高めることができる。 By the way, when the battery body 10 is charged and discharged, the lithium ions enter and exit, whereby the crystal structure of the electrode active material changes and the volume changes. Since the battery body 10 in the present invention does not contain a liquid component and is composed only of a solid, the volume change of the particles of the electrode active material cannot be absorbed, and the volumes of the positive electrode 11 and the negative electrode 12 change during charging and discharging. To do. At this time, as the volume change of the battery body is repeated at the time of charging / discharging, the contact state of the electrode active material particles and the electrode active material particles and the electrolyte material particles changes. There is a problem that the voltage becomes unstable. In the battery housing structure 1 of the present invention, since the insulating material 30 is disposed in the internal space of the housing member 20 so as to surround the battery body 10, the above problem can be solved. Therefore, the battery housing structure 1 of the present invention can achieve voltage stability during charging / discharging of the battery body 10. If the insulating material 30 is made of a soft resin and the outer housing member 20 is made of a hard material, deformation of the insulating material 30 surrounding the battery body 10 can be suppressed. The effect can be further enhanced.
[0036] さらに、この発明の電池収容構造体 1においては、電池素体 10を構成する正極活 物質が Li FeSを含み、負極活物質が炭素を含み、固体電解質が Li Sと P Sとを含 [0036] Furthermore, in the battery housing structure 1 of the present invention, the positive electrode active material constituting the battery body 10 includes LiFeS, the negative electrode active material includes carbon, and the solid electrolyte includes LiS and PS.
2 2 2 2 5 む。この場合、電池素体 10において、固体電解質が Li Sと P Sとを含むとともに正 2 2 2 2 5 In this case, in the battery body 10, the solid electrolyte contains Li S and P S and is positive.
2 2 5 2 2 5
極活物質が Li FeSを含むと、硫化物からなる正極活物質は固体電解質との反応性 When the active material contains Li FeS, the positive electrode active material made of sulfide is reactive with the solid electrolyte.
2 2 twenty two
が低い。また、電池素体 10に所定の温度で熱処理を施しても、熱処理後に電池の容
量等の特性が低下する割合が従来の固体電解質を備えた固体電池に比べて低い。 これらにより、本発明の電池素体 10においては、従来の固体電池よりも耐熱性を高 めることができるので、 Pbフリーはんだを用いて相対的に高い加熱温度のリフロー炉 内ではんだ付け工程を行っても、電池の容量等の特性の劣化を低く抑えることができ Is low. Even if the battery body 10 is heat-treated at a predetermined temperature, the capacity of the battery The rate at which characteristics such as quantity are reduced is lower than that of a conventional solid battery including a solid electrolyte. As a result, the battery body 10 of the present invention can have higher heat resistance than the conventional solid battery, so that the soldering process is performed in a reflow furnace having a relatively high heating temperature using Pb-free solder. Even if it is performed, deterioration of characteristics such as battery capacity can be kept low.
[0037] この発明の電池収容構造体 10において、絶縁基材 30の内部に導体部 112、 122 が配置されており、絶縁基材 21の下面には端子 110、 120が配置されており、電池 素体 10の正極 11と負極 12は、それぞれ、導体部 112、 122を通じて端子 110、 120 に接続されている。 In the battery housing structure 10 of the present invention, the conductor portions 112 and 122 are disposed inside the insulating base material 30, and the terminals 110 and 120 are disposed on the lower surface of the insulating base material 21. The positive electrode 11 and the negative electrode 12 of the element body 10 are connected to terminals 110 and 120 through conductor portions 112 and 122, respectively.
[0038] このように構成されているので、端子 110、 120が絶縁基材 21の一方側の外表面 である下面に配置されているので、端子 110、 120に接続する配線基板上の箇所に 予めペースト状のはんだ材料を供給しておいて、リフローはんだ付け工程を行うこと ができる。 [0038] Since it is configured in this way, the terminals 110 and 120 are arranged on the lower surface, which is the outer surface on one side of the insulating base material 21, so that the terminals 110 and 120 are placed on the wiring board connected to the terminals 110 and 120. A reflow soldering process can be performed by supplying a paste-like solder material in advance.
[0039] この場合、金属蓋部材 22に接合される絶縁基材 21の凹部の頂面にはメタライズ層 が形成されており、絶縁基材 21と金属蓋部材 22とはメタライズ層を介在して接合され 、絶縁基材 21の内部に配置された導体部 122とメタライズ層とが接続されることにより 、金属蓋部材 22が導体部 122に電気的に接続されるとともに、電池素体 10の負極 1 2に金属蓋部材 22が導電性接着剤 121を通じて電気的に接続されることによって、 金属蓋部材 22が導電通路として構成されて!/、る。 [0039] In this case, a metallized layer is formed on the top surface of the concave portion of the insulating base material 21 joined to the metal lid member 22, and the insulating base material 21 and the metal lid member 22 are interposed with the metallized layer interposed therebetween. The metal lid member 22 is electrically connected to the conductor portion 122 by joining the conductor portion 122 and the metallized layer disposed inside the insulating base material 21 and the negative electrode of the battery body 10 When the metal lid member 22 is electrically connected to the 1 2 through the conductive adhesive 121, the metal lid member 22 is configured as a conductive path!
[0040] このように構成することにより、シーム溶接法を用いて、金属蓋部材 22の外表面と、 絶縁基材 21の外表面に配置された端子 120との間に所定の電圧を印加することに より、金属蓋部材 22と絶縁基材 21とを溶接によって効率よく接合することができるとと もに、気密性が高い接合を実現することができる。その結果、たとえば、電池素体 10 の吸湿による劣化を防止することができる。 With such a configuration, a predetermined voltage is applied between the outer surface of the metal lid member 22 and the terminal 120 disposed on the outer surface of the insulating base material 21 using a seam welding method. As a result, the metal lid member 22 and the insulating base material 21 can be efficiently joined by welding, and at the same time, a highly airtight joint can be realized. As a result, for example, deterioration of the battery body 10 due to moisture absorption can be prevented.
[0041] 図 2は、この発明のもう一つの実施の形態として電池収容構造体の構成を示す模 式的な断面図である。 FIG. 2 is a schematic cross-sectional view showing the configuration of a battery housing structure as another embodiment of the present invention.
[0042] 図 2に示すように、電池収容構造体 2では、収容部材 20が、電池素体 10に加えて、 SRAM (スタティック 'ランダム ·アクセス 'メモリ)、リアルタイム 'クロック、電池の充放
電制御素子等のデバイス、その他の電子部品 40をさらに備えている。電子部品 40 は、絶縁基材 21の凹部の底面上に載置されている。金属蓋部材 22は、絶縁基材 21 の表面上に載置された電子部品 40を電池素体 10とともに覆うように絶縁基材 21の 凹部の頂面に接合されている。収容部材 20の内部空間には、電子部品 40の周りを 囲むように絶縁材 30が配置されて充填されている。絶縁材 30は、たとえば、エポキシ 樹脂、ポリイミド樹脂等の材料力 なる。図 2に示す電池収容構造体 2のその他の構 成は、図 1に示す電池収容構造体 1と同様である。 As shown in FIG. 2, in the battery housing structure 2, the housing member 20 includes, in addition to the battery body 10, SRAM (static “random access” memory), real-time “clock”, and battery charging / discharging. It further includes devices such as electric control elements and other electronic components 40. The electronic component 40 is placed on the bottom surface of the concave portion of the insulating base material 21. The metal lid member 22 is bonded to the top surface of the concave portion of the insulating base material 21 so as to cover the electronic component 40 placed on the surface of the insulating base material 21 together with the battery body 10. An insulating material 30 is disposed and filled in the internal space of the housing member 20 so as to surround the electronic component 40. The insulating material 30 is made of a material such as epoxy resin or polyimide resin. Other configurations of the battery housing structure 2 shown in FIG. 2 are the same as those of the battery housing structure 1 shown in FIG.
[0043] 電子部品 40としてのリアルタイム 'クロックは、パーソナルコンピュータ、携帯電話等 に内蔵されるものであり、実際の時刻(リアルタイム)を刻み続ける時計である。 SRA Mと同様にリアルタイム 'クロックには、電力を常時供給することが必要である。電力 供給源としてのメインの電池を交換する場合、通常 AC (交流)電源によって駆動され る形態であれば AC電源を OFFにする場合等には、別の電源からリアルタイム 'クロッ クまたは SRAMに電力を供給する必要がある。したがって、電子機器にリアルタイム' クロックまたは SRAMを搭載する場合、バックアップ電源(電池)を配置する必要があ る。この発明のもう一つの実施の形態では、収容部材 20が、たとえば、バックアップ 電源としての電池素体 10を、電子部品 40としてのリアルタイム 'クロックまたは SRA Mとともに備えることにより、リアルタイム 'クロックまたは SRAMとは別のパッケージに ノ ックアップ電源を配置したり、バックアップ電源とリアルタイム.クロックまたは SRAM とを電気的に接続するために配線する必要がなくなる。 [0043] A real-time clock as the electronic component 40 is a clock built in a personal computer, a mobile phone or the like, and keeps ticking the actual time (real time). Like SRA M, it is necessary to supply power to the real-time clock. When replacing the main battery as a power supply source, or if the AC power supply is turned off if it is normally driven by an AC (alternating current) power source, power is supplied to the clock or SRAM from another power source. Need to supply. Therefore, when a real-time clock or SRAM is installed in an electronic device, it is necessary to install a backup power supply (battery). In another embodiment of the present invention, the housing member 20 includes, for example, a battery body 10 as a backup power source, together with a real-time 'clock or SRA M as an electronic component 40, so that a real-time' clock or SRAM and Eliminates the need to place a knock-up power supply in a separate package or to electrically connect a backup power supply to a real-time clock or SRAM.
[0044] 図 2に示す電池収容構造体 2では、絶縁基材 21の一方側の外表面である下面に、 4つの端子 110、 120、 410、 420力 己置されている。電池素体 10の正極 11は、導 電性接着剤 111、導体部 112を通じて端子 110に接続されている。電池素体 10の 負極 12は、導電性接着剤 121、金属蓋部材 22、導体部 122を通じて端子 120に接 続されている。電池素体 10の正極 11と電子部品 40とは、導体部 113によって電気 的に接続されている。電池素体 10の負極 12と電子部品 40とは、金属蓋部材 22と導 体部 124を通じて電気的に接続されている。電子部品 40は、導体部 411、 421を通 じて端子 410、 420に接続されている。なお、図 2に示す電池収容構造体 2における 導体部と端子は、図 1に示す電池収容構造体 1と同様の工程で形成される。
[0045] 以上のように構成されたこの発明のもう一つの実施の形態としての電池収容構造体 2においては、収容部材 20が電子部品 40をさらに収容し、電子部品 40が絶縁基材 21の凹部の底面上に載置され、金属蓋部材 22が絶縁基材 21の凹部の底面上に載 置された電子部品 40を覆うように絶縁基材 21に接合されており、収容部材 20の内 部空間には電子部品 40の周りを囲むように絶縁材 30が配置されている。 In the battery housing structure 2 shown in FIG. 2, four terminals 110, 120, 410, and 420 are self-placed on the lower surface that is the outer surface on one side of the insulating base material 21. The positive electrode 11 of the battery body 10 is connected to the terminal 110 through the conductive adhesive 111 and the conductor portion 112. The negative electrode 12 of the battery body 10 is connected to the terminal 120 through the conductive adhesive 121, the metal lid member 22, and the conductor portion 122. The positive electrode 11 of the battery body 10 and the electronic component 40 are electrically connected by a conductor portion 113. The negative electrode 12 of the battery body 10 and the electronic component 40 are electrically connected through the metal lid member 22 and the conductor portion 124. The electronic component 40 is connected to the terminals 410 and 420 through the conductor portions 411 and 421. Note that the conductors and the terminals in the battery housing structure 2 shown in FIG. 2 are formed in the same process as the battery housing structure 1 shown in FIG. In the battery housing structure 2 as another embodiment of the present invention configured as described above, the housing member 20 further houses the electronic component 40, and the electronic component 40 is the insulating substrate 21. The metal lid member 22 is mounted on the bottom surface of the recess, and is joined to the insulating base material 21 so as to cover the electronic component 40 mounted on the bottom surface of the recess of the insulating base material 21. An insulating material 30 is disposed in the partial space so as to surround the electronic component 40.
[0046] このように構成することにより、より効果的に電池素体 10から絶縁分離した状態で電 子部品 40を収容部材 20の内部に収容することができる。 With this configuration, the electronic component 40 can be housed inside the housing member 20 in a state of being more effectively insulated and separated from the battery body 10.
[0047] なお、電池収容構造体 2によって得られるその他の作用効果は、電池収容構造体 1 と同様である。 It should be noted that other functions and effects obtained by the battery housing structure 2 are the same as those of the battery housing structure 1.
[0048] 図 3は、この発明のさらにもう一つの実施の形態として電池収容構造体の構成を示 す模式的な断面図である。 FIG. 3 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
[0049] 図 3に示される電池収容構造体 3では、金属蓋部材 24が電池素体 10を収容する 凹部を有し、絶縁基材 23が平板状である。この点において図 3に示される電池収容 構造体 3は図 1に示される電池収容構造体 1と異なり、その他の構成は電池収容構 造体 1と同様である。 In the battery housing structure 3 shown in FIG. 3, the metal lid member 24 has a recess for housing the battery body 10, and the insulating base material 23 has a flat plate shape. In this respect, the battery housing structure 3 shown in FIG. 3 is different from the battery housing structure 1 shown in FIG. 1, and the other configurations are the same as those of the battery housing structure 1.
[0050] 図 4は、この発明のさらに別の実施の形態として電池収容構造体の構成を示す模 式的な断面図である。 FIG. 4 is a schematic cross-sectional view showing a configuration of a battery housing structure as still another embodiment of the present invention.
[0051] 図 4に示される電池収容構造体 4では、金属蓋部材 24が電池素体 10を収容する 凹部を有し、絶縁基材 23が平板状である。この点において図 4に示される電池収容 構造体 4は図 2に示される電池収容構造体 2と異なり、その他の構成は電池収容構 造体 2と同様である。 In the battery housing structure 4 shown in FIG. 4, the metal lid member 24 has a recess for housing the battery body 10, and the insulating base material 23 has a flat plate shape. In this respect, the battery housing structure 4 shown in FIG. 4 is different from the battery housing structure 2 shown in FIG. 2, and other configurations are the same as the battery housing structure 2.
[0052] なお、上記のいずれの実施の形態でも、正極 11が下側、負極 12が上側に配置さ れているが、正極が上側、負極が下側に配置されていてもよい。また、上記のいずれ の実施の形態でも、電池収容構造体に収容される電池素体 10は、全固体二次電池 の例で説明したが、一次電池でもよい。上記のいずれの実施の形態でも、収容部材 20の内部空間には、エポキシ樹脂、ポリイミド樹脂等の絶縁材 30が充填されている 、その内部空間を絶縁材 30で完全に充填することは困難であり、多少の隙間が存 在する場合がある。この場合、その隙間にはアルゴン (Ar)ガス、窒素ガス等の不活
性ガスが充填されて!/、るのが好ましレ、。 In any of the above embodiments, the positive electrode 11 is disposed on the lower side and the negative electrode 12 is disposed on the upper side, but the positive electrode may be disposed on the upper side and the negative electrode may be disposed on the lower side. In any of the above embodiments, the battery body 10 accommodated in the battery housing structure has been described as an example of an all-solid secondary battery, but may be a primary battery. In any of the above embodiments, the inner space of the housing member 20 is filled with the insulating material 30 such as epoxy resin or polyimide resin. It is difficult to completely fill the inner space with the insulating material 30. There may be some gaps. In this case, argon (Ar) gas, nitrogen gas, etc. Filled with sex gas!
実施例 Example
[0053] 以下、この発明の実施例について説明する。 Hereinafter, examples of the present invention will be described.
[0054] (実施例 1) [Example 1]
固体電解質として Li S -P S系組成物を用いて図 1に示す電池素体 10として全 Using the Li S -P S composition as the solid electrolyte, the entire battery element 10 shown in Fig. 1 is used.
2 2 5 2 2 5
固体二次電池を作製した。 A solid secondary battery was produced.
[0055] 固体電解質は、 Li Sと P Sとをモル比 7 : 3で混合して、内面を炭素で被覆した石 [0055] The solid electrolyte is a stone in which Li S and P S are mixed at a molar ratio of 7: 3 and the inner surface is coated with carbon.
2 2 5 2 2 5
英管に上記の混合物を真空封入し、 900°Cで 2時間加熱した後に氷水で急冷するこ とによって作製した。正極活物質としての Li FeSは、 Li Sと FeSとをモノレ比 1 : 1で混 The above mixture was sealed in a vacuum tube, heated at 900 ° C for 2 hours, and then rapidly cooled with ice water. Li FeS as a positive electrode active material is a mixture of Li S and FeS in a monolith ratio of 1: 1.
2 2 2 2 2 2
合して、内面を炭素で被覆した石英管に上記の混合物を真空封入し、 950°Cで 5時 間加熱することによって作製した。 In addition, the above mixture was vacuum sealed in a quartz tube whose inner surface was coated with carbon, and heated at 950 ° C. for 5 hours.
[0056] 上記で得られた正極活物質と固体電解質とを重量比 1: 1で混合することによって正 極材料を作製した。得られた正極材料の一部には、真空封止した石英管内で 270°C で 5分間の熱処理を施した。このようにして、熱処理を施さなかった正極材料 Aと熱処 理を施した正極材料 Bとを準備した。 [0056] A positive electrode material was prepared by mixing the positive electrode active material obtained above and a solid electrolyte in a weight ratio of 1: 1. A part of the obtained positive electrode material was heat-treated at 270 ° C. for 5 minutes in a vacuum sealed quartz tube. In this way, a positive electrode material A that was not heat-treated and a positive electrode material B that was heat-treated were prepared.
[0057] 上記で得られた固体電解質とグラフアイト粉末とを重量比 1: 1で混合することによつ て負極材料を作製した。グラフアイト粉末は、 TIMCAL製、 SFG6の市販品で比表 面積が 17m2/gのものを用いた。 [0057] A negative electrode material was produced by mixing the solid electrolyte obtained above and graphite powder at a weight ratio of 1: 1. As the graphite powder, a commercial product made by TIMCAL and SFG6 having a specific area of 17 m 2 / g was used.
[0058] 以上のようにして得られた正極材料 A、正極材料 Bのそれぞれと固体電解質と負極 材料を順に積層して 3層構造の 2つのペレットを、圧力 3000kgf/cm2でプレス成形 することによって作製した。このようにして、図 1に示されるように、正極 11と負極 12と の間に挟まれた固体電解質 13を備えた電池素体 10を得た。 [0058] Each of the positive electrode material A and the positive electrode material B obtained as described above, a solid electrolyte, and a negative electrode material are sequentially laminated, and two pellets having a three-layer structure are press-molded at a pressure of 3000 kgf / cm 2. It was produced by. In this way, as shown in FIG. 1, a battery body 10 including a solid electrolyte 13 sandwiched between a positive electrode 11 and a negative electrode 12 was obtained.
[0059] 一方、図 1に示される絶縁基材 21を構成するセラミックスのグリーンシートとしてァ ルミナの成形体に、タングステン (W)の金属粉末を主成分とする金属ペーストを印刷 塗布して導体部と端子となる印刷パターンを形成した。次に、これらの印刷パターン を形成したグリーンシートを積層して焼成することによって、内部に導体部 112、 122 を有し、外表面に端子 110、 120を有する絶縁基材 21を作製した。このとき、絶縁基 材 21の凹部の頂面にはメタライズ層を形成した。半田との濡れ性を良くするために、
端子 110、 120の表面には、ニッケル(Ni)層と金 (Au)層をめつき法により形成した。 [0059] On the other hand, as a ceramic green sheet constituting the insulating substrate 21 shown in FIG. 1, a metal paste containing tungsten (W) metal powder as a main component is printed and applied to an aluminum compact as a conductor portion. A printed pattern to be terminals was formed. Next, an insulating base material 21 having conductor portions 112 and 122 inside and terminals 110 and 120 on the outer surface was produced by laminating and firing the green sheets on which these printed patterns were formed. At this time, a metallized layer was formed on the top surface of the recess of the insulating base material 21. To improve the wettability with solder, A nickel (Ni) layer and a gold (Au) layer were formed on the surfaces of the terminals 110 and 120 by a plating method.
[0060] 上記で得られた電池素体 10と絶縁基材 21とを用いて、図 1に示すように、電池素 体 10の正極 11側を下にして、絶縁基材 21の凹部の底面上に、導電性接着剤 111と して銀 (Ag)—エポキシ系導電性接着剤を介在させて電池素体 10を載置して接着 剤を硬化させた。これにより、導体部 112と正極 11との間で導通するように電池素体 10を絶縁基材 21に接合した。 [0060] Using the battery body 10 and the insulating base material 21 obtained above, the bottom surface of the recess of the insulating base material 21 with the positive electrode 11 side of the battery body 10 facing down as shown in FIG. On top of this, the battery body 10 was placed with the silver (Ag) -epoxy conductive adhesive interposed as the conductive adhesive 111, and the adhesive was cured. As a result, the battery body 10 was joined to the insulating base material 21 so as to conduct between the conductor portion 112 and the positive electrode 11.
[0061] その後、電池素体 10の負極 12の一部表面が露出するように、電池素体 10の周り を取り囲んで被覆するように絶縁材 30としてのエポキシ樹脂を配置した。そして、露 出している負極 12の一部表面を銀 (Ag)—エポキシ系導電性接着剤からなる導電性 接着剤 121で完全に覆った。 Thereafter, an epoxy resin as an insulating material 30 was arranged so as to surround and cover the periphery of the battery body 10 so that a part of the surface of the negative electrode 12 of the battery body 10 was exposed. Then, a part of the surface of the exposed negative electrode 12 was completely covered with a conductive adhesive 121 made of silver (Ag) -epoxy conductive adhesive.
[0062] 次に、絶縁基材 21の表面上に搭載された電池素体 10を覆うように、絶縁基材 21 の凹部の頂面にメタライズ層を介在して金属蓋部材 22を配置した。さらに、シーム溶 接法を用いて、金属蓋部材 22の外表面と、絶縁基材 21の外表面に配置された端子 120との間に所定の電圧を印加することにより、金属蓋部材 22と絶縁基材 21とを溶 接によって接合した。その後、導電性接着剤 121と、絶縁材 30としてのエポキシ樹脂 とを硬化させることにより、導電性接着剤 121を介して金属蓋部材 22と負極 12とが導 通するようにするとともに、金属蓋部材 22と絶縁材 30と絶縁基材 21とを一体化させ た。このようにして、 4mmX 4mm角の大きさの小型の電池収容構造体 1を作製した。 Next, a metal lid member 22 was disposed on the top surface of the concave portion of the insulating base material 21 with a metallized layer interposed so as to cover the battery body 10 mounted on the surface of the insulating base material 21. Further, by applying a predetermined voltage between the outer surface of the metal lid member 22 and the terminal 120 disposed on the outer surface of the insulating base material 21 using a seam welding method, The insulating base material 21 was joined by welding. Thereafter, the conductive adhesive 121 and the epoxy resin as the insulating material 30 are cured so that the metal lid member 22 and the negative electrode 12 can be conducted through the conductive adhesive 121 and the metal lid. The member 22, the insulating material 30, and the insulating base material 21 were integrated. In this way, a small battery housing structure 1 having a size of 4 mm × 4 mm square was produced.
[0063] このようにして、本発明の実施例 1として、電池 A (正極材料 Aを用いたもの)を収容 した電池収容構造体 1と、電池 B (正極材料 Bを用いたもの)を収容した電池収容構 造体 1を作製した。 [0063] In this way, as Example 1 of the present invention, the battery housing structure 1 that houses the battery A (using the positive electrode material A) and the battery B (using the positive electrode material B) are housed. A battery housing structure 1 was prepared.
[0064] (実施例 2) [0064] (Example 2)
正極活物質に LiCoOを用いた全固体二次電池を作製した。正極活物質としての An all-solid secondary battery using LiCoO as the positive electrode active material was fabricated. As a positive electrode active material
2 2
LiCoOは、 Li COと Co Oとをモル比 3 : 2で混合して、空気中にて上記の混合物 LiCoO is a mixture of Li CO and Co O in a molar ratio of 3: 2 and the above mixture in air.
2 2 3 3 4 2 2 3 3 4
を 900°Cで 10時間加熱することによって作製した。この正極活物質と上記の実施例 で得られた固体電解質とを重量比 1: 1で混合することによって正極材料を作製した。 得られた正極材料の一部には、真空封止した石英管内で 270°Cで 5分間の熱処理 を施した。このようにして、熱処理を施さなかった正極材料 Cと熱処理を施した正極材
料 Dとを準備した。 Was prepared by heating at 900 ° C. for 10 hours. A positive electrode material was prepared by mixing the positive electrode active material and the solid electrolyte obtained in the above-described example at a weight ratio of 1: 1. Part of the obtained positive electrode material was heat-treated at 270 ° C for 5 minutes in a vacuum-sealed quartz tube. Thus, the positive electrode material C which was not heat-treated and the positive electrode material which was heat-treated Prepared D and D.
[0065] 上記の実施例 1と同様にして、本発明の実施例 2では、電池 C (正極材料 Cを用い たもの)を収容した電池収容構造体 1と、電池 D (正極材料 Dを用いたもの)を収容し た電池収容構造体 1を作製した。 [0065] In the same manner as in Example 1 above, Example 2 of the present invention uses a battery housing structure 1 containing a battery C (using positive electrode material C) and a battery D (using positive electrode material D). A battery housing structure 1 was housed.
[0066] 作製された電池収容構造体 1のそれぞれに収容された電池 A、 B、 C、 Dに 16 μ A /cm2の電流密度で充電した後、放電を行い、正極活物質の単位重量当たりの放電 容量を測定した。充放電は、以下の手順で行った。上記の電流密度で充電を開始し た後、電位が急激に変化した時点で充電完了とみなし、充電を停止した。その後、放 電に切り替え、電位が 0Vになった時点で放電完了とみなし、放電を停止した。この 充放電試験は周囲温度が 20°Cの条件で行った。 [0066] The batteries A, B, C, D housed in each of the produced battery housing structures 1 were charged at a current density of 16 μA / cm 2 , discharged, and unit weight of the positive electrode active material The discharge capacity per unit was measured. Charging / discharging was performed according to the following procedure. After starting charging at the above current density, when the potential changed rapidly, it was considered that charging was complete and charging was stopped. After that, it was switched to discharge, and when the potential reached 0V, the discharge was considered complete and the discharge was stopped. This charge / discharge test was performed at an ambient temperature of 20 ° C.
[0067] その結果、本発明の実施例 1である電池 A(270°Cの熱処理が施されなかった正極 材料を用いたもの)では 120mAh/gの放電容量を示し、電池 B (270°Cの熱処理が 施された正極材料を用いたもの)では 98mAh/gの放電容量を示した。これに対し て、本発明の実施例 2である電池 C (270°Cの熱処理が施されな力、つた正極材料を 用いたもの)では 118mAh/gの放電容量を示し、電池 D (270°Cの熱処理が施され た正極材料を用いたもの)では 30mAh/gの放電容量を示した。 [0067] As a result, battery A (using a positive electrode material that was not heat-treated at 270 ° C), which is Example 1 of the present invention, showed a discharge capacity of 120 mAh / g, and battery B (270 ° C (Using a positive electrode material that had been heat-treated) showed a discharge capacity of 98 mAh / g. On the other hand, battery C (a power that is not subjected to heat treatment at 270 ° C., using a positive electrode material), which is Example 2 of the present invention, shows a discharge capacity of 118 mAh / g, and battery D (270 ° C. A positive electrode material that had been heat treated with C) showed a discharge capacity of 30 mAh / g.
[0068] 実施例 1と実施例 2の電池収容構造体 1では、電池素体 10は絶縁材 30によつて絶 縁された状態で電池性能を示しており、他の電子部品を収容部材 20の内部空間に 収容すること力 Sできるとともに、電池収容構造体をリフローはんだ付けによって基板に 表面実装することを可能にすることが確認された。 [0068] In the battery housing structures 1 of Example 1 and Example 2, the battery body 10 shows battery performance in a state where it is insulated by the insulating material 30, and other electronic components are housed in the housing member 20. It was confirmed that it was possible to mount the battery housing structure on the board by reflow soldering.
[0069] また、上記の結果から、実施例 1の電池素体 10は、 270°Cのリフロー炉内に装入さ れた状態ではんだ付け工程が行われても、すなわち、鉛フリーはんだを用いて 270 °C以下の相対的に高い加熱温度のリフロー炉内ではんだ付け工程が行われても、 実施例 2の電池素体 10に比べて、電池の放電容量の劣化を低く抑えることができる こと力 sゎカゝる。 [0069] Further, from the above results, the battery body 10 of Example 1 was subjected to a soldering process in a state where it was placed in a reflow furnace at 270 ° C, that is, lead-free solder was used. Even when the soldering process is performed in a reflow furnace with a relatively high heating temperature of 270 ° C or less, the deterioration of the discharge capacity of the battery can be kept low compared to the battery body 10 of Example 2. can this and the force s Wakakaru.
[0070] (実施例 3) [0070] (Example 3)
図 2に示す電池収容構造体 2を作製した。電池素体 10を絶縁基材 21の凹部の底 面上に搭載する前に、電子部品 40として SRAMチップを搭載した。その他の製造ェ
程は実施例 1と同様の工程で行った。 A battery housing structure 2 shown in FIG. 2 was produced. Before mounting the battery body 10 on the bottom surface of the recess of the insulating base material 21, an SRAM chip was mounted as the electronic component 40. Other manufacturers The same process as in Example 1 was performed.
[0071] 得られた電池収容構造体 2においては、電池素体 10と電子部品 40は絶縁材 30に よって絶縁された状態で電池性能とメモリ性能を示しており、バックアップ用電池を用 いることなぐ SRAMのバックアップを行うことができ、記憶データが失われていない ことが確認された。したがって、電池素体 10から絶縁分離した状態で電子部品 40を 収容部材 20の内部に収容することができることが確認された。 In the obtained battery housing structure 2, the battery body 10 and the electronic component 40 exhibit battery performance and memory performance in a state where they are insulated by the insulating material 30, and a backup battery is used. It was confirmed that the SRAM data could be backed up and the stored data was not lost. Therefore, it was confirmed that the electronic component 40 can be housed inside the housing member 20 while being insulated and separated from the battery body 10.
[0072] (実施例 4) [Example 4]
実施例 1と同様にして、固体電解質として Li— P S系組成物を用いて図 1に示す In the same manner as in Example 1, a Li—PS based composition is used as a solid electrolyte and shown in FIG.
2 2 5 2 2 5
電池素体 10として全固体二次電池を作製した。実施例 1で作製された、電池収容構 造体 1に収容された状態の電池 A (正極材料 Aを用いたもの)と、電池収容構造体 1 に収容されていない状態の電池 Aに 16 A/cm2の電流密度で充電した。この充電 時の電圧の変化を測定した。図 5は電池収容構造体 1に収容された状態の電池 Aの 充電時の電圧の変化を示す図、図 6は電池収容構造体 1に収容されて!/、な!/、状態 の電池 Aの充電時の電圧の変化を示す図である。 As the battery body 10, an all-solid secondary battery was produced. A battery A (using positive electrode material A) in the battery housing structure 1 manufactured in Example 1 and a battery A in a state not housed in the battery housing structure 1 16 A The battery was charged at a current density of / cm 2 . The change in voltage during charging was measured. Fig. 5 shows the change in voltage during charging of battery A in the battery housing structure 1, and Fig. 6 shows battery A in the battery housing structure 1! /, NA! / It is a figure which shows the change of the voltage at the time of charge.
[0073] 図 5に示すように、電池収容構造体 1に収容された状態の電池 Aでは充電過程に おいてほぼ安定した電圧の変化が見られる力 図 6に示すように、電池収容構造体 1 に収容されてレ、な!/、状態の電池 Aでは特に充電過程の後半にお!/、て不連続な電圧 変動が生じていることがわかる。これは、電池収容構造体 1に収容されていない状態 の電池 Aでは、充電時に、リチウムイオンが出入りすることによって電極活物質の結 晶構造が変化すること、また充電時において電池素体の体積が変化することに起因 して、電池の電圧が不安定になるものと考えられる。なお、充電時においては、正極 が収縮し、負極が膨張することによって、電池素体の体積が変化する。電池収容構 造体 1に収容された状態の電池 Aでは、収容部材 20の内部空間には電池素体 10の 周りを囲むように絶縁材 30が配置されているので、上記の問題を解消することができ 、充電時にお!/、て電圧が安定して変化するものと考えられる。 [0073] As shown in FIG. 5, in the battery A in the state of being accommodated in the battery housing structure 1, the power at which an almost stable voltage change is observed during the charging process, as shown in FIG. It can be seen that the battery A in the state of “1”, which is housed in 1, has a discontinuous voltage fluctuation especially in the second half of the charging process. This is because, in the battery A that is not accommodated in the battery housing structure 1, the crystal structure of the electrode active material changes due to the entry and exit of lithium ions during charging, and the volume of the battery body during charging It is considered that the voltage of the battery becomes unstable due to the change of. During charging, the volume of the battery body changes as the positive electrode contracts and the negative electrode expands. In the battery A accommodated in the battery housing structure 1, the insulating material 30 is disposed in the inner space of the housing member 20 so as to surround the battery body 10, thereby eliminating the above problem. It can be considered that the voltage changes stably during charging!
[0074] 今回開示された実施の形態と実施例はすべての点で例示であって制限的なもので はないと考慮されるべきである。本発明の範囲は以上の実施の形態と実施例ではな ぐ請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべて
の修正や変形を含むものであることが意図される。 It should be considered that the embodiments and examples disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is shown not by the above embodiments and examples but by the scope of claims, and all the meanings within the scope and scope of claims are within the scope of the claims. It is intended to include modifications and variations of
産業上の利用可能性 Industrial applicability
この発明によれば、固体電解質を備えた電池を収容する電池収容構造体に適用 することができ、他の電子部品とともに固体電解質を備えた電池を収容して電池収容 構造体を高密度化することができるとともに、電池収容構造体をリフローはんだ付け によって基板に表面実装することを可能にする。
According to the present invention, it can be applied to a battery housing structure that houses a battery equipped with a solid electrolyte, and a battery equipped with a solid electrolyte together with other electronic components is housed to increase the density of the battery housing structure. In addition, the battery housing structure can be surface-mounted on the substrate by reflow soldering.
Claims
[1] 正極と負極と固体電解質とを含む電池素体と [1] a battery body including a positive electrode, a negative electrode, and a solid electrolyte;
前記電池素体を収容する収容部材とを備え、 A housing member for housing the battery body;
前記収容部材は、 The housing member is
その上に前記電池素体が載置される表面を有する絶縁基材と、 An insulating substrate having a surface on which the battery body is placed;
前記絶縁基材の表面上に載置された前記電池素体を覆うように前記絶縁基材に 接合された蓋部材とを含み、 A lid member joined to the insulating base material so as to cover the battery body placed on the surface of the insulating base material,
前記収容部材の内部空間には前記電池素体の周りを囲むように絶縁材が配置さ れている、電池収容構造体。 A battery housing structure in which an insulating material is disposed in an inner space of the housing member so as to surround the battery body.
[2] 前記収容部材は電子部品をさらに収容し、前記電子部品は前記絶縁基材の表面 上に載置され、前記蓋部材は前記絶縁基材の表面上に載置された前記電子部品を 覆うように前記絶縁基材に接合されており、前記収容部材の内部空間には前記電子 部品の周りを囲むように絶縁材が配置されている、請求項 1に記載の電池収容構造 体。 [2] The housing member further houses an electronic component, the electronic component is placed on the surface of the insulating base, and the lid member is the electronic component placed on the surface of the insulating base. The battery housing structure according to claim 1, wherein the battery housing structure is joined to the insulating base material so as to cover, and an insulating material is disposed in an inner space of the housing member so as to surround the electronic component.
[3] 前記絶縁基材は前記電池素体を収容する凹部を有する、請求項 1または請求項 2 に記載の電池収容構造体。 [3] The battery housing structure according to claim 1 or 2, wherein the insulating base has a recess for housing the battery body.
[4] 前記蓋部材は前記電池素体を収容する凹部を有する、請求項 1から請求項 3まで のいずれか 1項に記載の電池収容構造体。 [4] The battery housing structure according to any one of claims 1 to 3, wherein the lid member has a recess for housing the battery body.
[5] 前記絶縁基材の内部に導体部が配置されており、前記絶縁基材の一方側の外表 面には端子が配置されており、前記電池素体の正極と負極は前記導体部を通じて 前記端子に接続されている、請求項 1から請求項 4までのいずれか 1項に記載の電 池収容構造体。 [5] A conductor portion is disposed inside the insulating base material, a terminal is disposed on an outer surface on one side of the insulating base material, and a positive electrode and a negative electrode of the battery body are passed through the conductor portion. The battery housing structure according to any one of claims 1 to 4, wherein the battery housing structure is connected to the terminal.
[6] 前記蓋部材が金属からなり、前記蓋部材に接合される前記絶縁基材の表面にはメ タラィズ層が形成されており、前記絶縁基材と前記蓋部材とは前記メタライズ層を介 在して接合され、前記絶縁基材の内部に配置された前記導体部と前記メタライズ層と が接続されることにより、前記蓋部材が前記導体部に電気的に接続されるとともに、 前記電池素体の正極または負極の一方に前記蓋部材が電気的に接続されることに よって、前記蓋部材が導電通路として構成されている、請求項 5に記載の電池収容
[6] The lid member is made of metal, and a metallization layer is formed on a surface of the insulating base material joined to the lid member. The insulating base material and the lid member are interposed through the metallized layer. The lid member is electrically connected to the conductor portion by connecting the conductor portion and the metallized layer disposed inside and joined to each other, and the battery element. 6. The battery housing according to claim 5, wherein the lid member is configured as a conductive path by electrically connecting the lid member to one of a positive electrode and a negative electrode of the body.
£890/L00Zd /lDd L V COS贿 800Z OAV
£ 890 / L00Zd / lDd L V COS 贿 800Z OAV
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2006266422 | 2006-09-29 | ||
JP2006-266422 | 2006-09-29 |
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WO2008041503A1 true WO2008041503A1 (en) | 2008-04-10 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2007/068344 WO2008041503A1 (en) | 2006-09-29 | 2007-09-21 | Battery storing structure |
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WO (1) | WO2008041503A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01124248A (en) * | 1987-11-09 | 1989-05-17 | Matsushita Electric Ind Co Ltd | Electronic component |
JPH04137583A (en) * | 1990-09-27 | 1992-05-12 | Mitsubishi Electric Corp | Printed circuit board |
JPH06505592A (en) * | 1991-03-01 | 1994-06-23 | モトローラ・インコーポレーテッド | Integrated embedded solid state power supply |
JP2000106154A (en) * | 1998-09-28 | 2000-04-11 | Matsushita Electric Ind Co Ltd | Whole solid battery and its manufacture |
JP2002334692A (en) * | 2001-05-09 | 2002-11-22 | Kyocera Corp | Battery |
-
2007
- 2007-09-21 WO PCT/JP2007/068344 patent/WO2008041503A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01124248A (en) * | 1987-11-09 | 1989-05-17 | Matsushita Electric Ind Co Ltd | Electronic component |
JPH04137583A (en) * | 1990-09-27 | 1992-05-12 | Mitsubishi Electric Corp | Printed circuit board |
JPH06505592A (en) * | 1991-03-01 | 1994-06-23 | モトローラ・インコーポレーテッド | Integrated embedded solid state power supply |
JP2000106154A (en) * | 1998-09-28 | 2000-04-11 | Matsushita Electric Ind Co Ltd | Whole solid battery and its manufacture |
JP2002334692A (en) * | 2001-05-09 | 2002-11-22 | Kyocera Corp | Battery |
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