WO2007069449A1 - Method and facility for the disposal of plastics waste - Google Patents

Method and facility for the disposal of plastics waste Download PDF

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Publication number
WO2007069449A1
WO2007069449A1 PCT/JP2006/323665 JP2006323665W WO2007069449A1 WO 2007069449 A1 WO2007069449 A1 WO 2007069449A1 JP 2006323665 W JP2006323665 W JP 2006323665W WO 2007069449 A1 WO2007069449 A1 WO 2007069449A1
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WO
WIPO (PCT)
Prior art keywords
superheated steam
shaft
screw feeder
processing
processing tank
Prior art date
Application number
PCT/JP2006/323665
Other languages
French (fr)
Japanese (ja)
Inventor
Mitsuo Masunari
Yoshihiro Hamaguchi
Original Assignee
Orient Instrument Computer Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Orient Instrument Computer Co., Ltd. filed Critical Orient Instrument Computer Co., Ltd.
Publication of WO2007069449A1 publication Critical patent/WO2007069449A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present invention relates to a plastic waste processing method and processing apparatus. More specifically, the present invention can recover high-quality fuel waste plastic oil such as medical plastic waste containing many bulky containers. The present invention relates to a plastic waste processing method and processing apparatus.
  • the external heating method has a heat dissipation of 40 to 60%, so the heat efficiency is very poor and it is not an economically good method.
  • Patent Document 2 describes a volume reduction device for reducing the volume by spraying superheated steam on an object to be treated as plastic waste, superheated steam generating means for generating superheated steam, and volume reduction by the volume reduction device.
  • a plastic waste treatment apparatus comprising: a thermal decomposition apparatus that accommodates the treated object inside and thermally decomposes by contacting with the superheated steam generated by the superheated steam generation means;
  • This disclosed technique is a method in which superheated steam is introduced into a processing apparatus and the processing apparatus is heated from the inside, so that many of the problems of the external heating method described above can be solved. It was excellent.
  • Patent Document 2 Therefore, it has been difficult for the processing apparatus disclosed in Patent Document 2 to continuously process various plastic wastes supplied in various forms.
  • Patent Document 1 Japanese Patent Laid-Open No. 6-41546
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2004-359897
  • the present invention has been made in view of the above circumstances, and is a medical plastic that contains a large amount of plastic waste supplied in various forms, particularly bulky materials such as used film and containers. It is an object of the present invention to provide a plastic waste processing method and processing apparatus capable of reducing the volume of waste almost continuously and recovering it as fuel oil. Means for solving the problem
  • One aspect of the present invention includes the following steps (1) to (4):
  • step (2) A step of taking out the object to be processed melted in step (1) to the outside of the processing tank with a screw feeder for the processing tank,
  • Step (3) Step of supplying the object to be processed taken out in step (2) to a pyrolysis apparatus and heating and pyrolyzing it to obtain pyrolysis gas,
  • the force of the tip of the shaft provided in the screw feeder for the processing tank is separately supplied with superheated steam to the inside of the shaft.
  • This is a plastic waste treatment method in which the material to be treated is ejected toward the outside of the shaft and superheated steam is brought into contact with the material to be treated.
  • This aspect relates to a method for treating plastic waste, and includes the above steps (1) to (4).
  • step (2) the tip force of the shaft provided in the screw feeder for the treatment tank is supplied separately to the inside of the shaft, and superheated steam is filled from the inside of the shaft with the treatment object. It is ejected to the outside of the shaft, and superheated steam is brought into contact with the workpiece.
  • the force at the tip of the shaft is also supplied to the inside of the shaft to the screw feeder for the processing tank that transfers the object to be processed melted by the superheated steam in the volume reduction device.
  • the “tip portion of the shaft” includes both a tip portion located on the discharge port side and a tip portion located on the inlet side of the processing tank screw feeder. [0013] Preferably, the distal end portion of the shaft is located on a discharge port side of the processing tank screw feeder.
  • the superheated steam supplied from the tip of the shaft has a higher pressure than the superheated steam supplied into the processing tank.
  • the superheated steam that also supplies the force at the tip of the shaft of the screw feeder for the processing tank has a higher pressure than the superheated steam supplied into the storage tank.
  • the step (3) further includes a step of taking out a thermal decomposition residue generated by the thermal decomposition to the outside with a thermal feeder for a thermal decomposition apparatus, and in this step, the screw feeder for the thermal decomposition apparatus is Force of the tip of the shaft provided Superheated steam is supplied to the inside of the shaft, ejected from the inside of the shaft toward the outside of the shaft filled with pyrolysis residue, and superheated steam is brought into contact with the pyrolysis residue.
  • the method further includes a step (3) of taking out the thermal decomposition residue generated by the 1S thermal decomposition to the outside with a screw feeder for a thermal decomposition apparatus.
  • a screw feeder for a thermal decomposition apparatus In this process, superheated steam is supplied into the shaft of the thermal cracker screw feeder.
  • the “tip portion of the shaft” includes both a tip portion located on the discharge port side and a tip portion located on the inlet side of the screw feeder for the thermal decomposition apparatus.
  • the pyrolysis gas to be condensed discharged from the condenser in the step (4) is taken into the deodorizer and burned by the burner, and the high-temperature gas generated in the deodorizer is heat-exchanged.
  • Water is converted to steam, and the steam generated by the heat exchanger is superheated to supply superheated steam to be supplied into the volume reducing device, superheated steam to be supplied to the screw feeder for the processing tank, and It is used as at least one superheated steam selected from the group consisting of superheated steam supplied to the screw feeder for pyrolysis equipment.
  • the superheated steam to be used can be any one of superheated steam supplied to the volume reduction device, superheated steam supplied to the screw feeder for the treatment tank, and superheated steam supplied to the screw feeder for the thermal decomposition device. It's okay or two or more.
  • “superheated steam supplied to the processing tank screw feeder” means superheated steam supplied from the tip of the shaft provided in the processing tank screw feeder to the inside of the shaft.
  • “superheated steam to be supplied to the pyrolysis device screw feeder” means superheated steam supplied to the inside of the shaft of the shaft provided in the screw feeder for the thermal decomposition device.
  • Another aspect of the present invention includes a processing tank for storing a processing object made of plastic waste, and a superheated steam supply device for supplying superheated steam to the processing object stored in the processing tank. And a volume reducing device having a processing tank screw feeder for taking out the processing object melted by contact with the superheated steam supplied from the superheated steam supply apparatus to the outside of the processing tank, and supplying the superheated steam supply The apparatus supplies the superheated steam to the inside of the first superheated steam supply device for supplying superheated steam into the processing tank and the shaft force shaft of the shaft provided in the processing tank screw feeder.
  • This is a plastic waste treatment device having a second superheated steam supply device that ejects the shaft filled with the treatment material toward the outside.
  • This aspect relates to a plastic waste processing apparatus, a processing tank for storing a processing object made of plastic waste, and superheated steam for the processing object stored in the processing tank.
  • a volume reduction device having a superheated steam supply device for supplying the processing tank, and a processing tank for the processing tank for taking out the processing object melted by contact with the superheated steam supplied from the superheated steam supply device to the outside of the processing tank.
  • the superheated steam supply device has a first superheated steam supply device and a second superheated steam supply device.
  • the 1st superheated steam supply device is a processing tank.
  • the second superheated steam supply device supplies the superheated steam to the inside of the shaft of the shaft provided in the processing tank sta- ble feeder, and the workpiece from the inside of the shaft. Is ejected toward the outside of the shaft filled with
  • superheated steam is supplied from the tip of the shaft to the inside of the shaft to the screw feeder for the processing tank that transfers the material melted by the superheated steam in the volume reduction device. Since the shaft is filled with the object to be processed and can be ejected toward the outside of the shaft, the temperature of the object to be processed decreases at the tip of the screw feeder for the processing tank, and the fluidity may decrease. Is prevented. Therefore, it is possible to continuously process various plastic wastes supplied in various forms, particularly medical plastic wastes containing a lot of bulky films and containers.
  • the second superheated steam supply device can supply superheated steam at a higher pressure than the first superheated steam supply device.
  • the second superheated steam supply device can supply superheated steam at a higher pressure than the first superheated steam supply device.
  • a thermal decomposition apparatus having a storage tank for taking in an object to be processed taken out by the processing tank screw feeder and thermally decomposing it, and taken out from the thermal decomposition apparatus
  • a dehalogenation device incorporating a metal catalyst that takes in a pyrolysis gas and removes halogen components contained in the gas, and a condenser that takes in the gas that has passed through the dehalogenation device and liquefies it.
  • the pyrolysis apparatus has a pyrolysis apparatus screw feeder for taking out pyrolysis residue to the outside, and the superheated steam supply apparatus superheats steam from the tip end of the shaft included in the pyrolysis apparatus screw feeder to the inside of the shaft. And can be ejected from the inside of the shaft toward the outside of the shaft filled with the pyrolysis residue.
  • the processing apparatus of this preferred aspect includes a thermal decomposition apparatus having a storage tank for taking in an object to be processed extracted by a processing tank screw feeder and thermally decomposing it.
  • the thermal decomposition apparatus is a thermal decomposition apparatus for taking out the thermal decomposition residue to the outside.
  • the superheated steam supply device is equipped with a screw feeder for installation, and the tip portion of the shaft provided in the screw feeder for the pyrolysis device supplies superheated steam to the inside of the shaft and is filled with pyrolysis residue from the inside of the shaft. It can be ejected toward the outside of the shaft. With this configuration, the temperature inside the screw feeder for the thermal decomposition apparatus is prevented from being lowered, and the thermal decomposition residue can be continuously taken out and processed.
  • the processing apparatus of this aspect preferably includes a dehalogenation apparatus and a capacitor. With this configuration, it is possible to dehalogenate the pyrolyzed gasification object and to improve the decomposition properties of the recovered fuel oil.
  • the deodorizing device that takes in the condensed pyrolysis gas discharged from the condenser force and burns it with a burner, and heat that converts water into steam using the high-temperature gas generated inside the deodorizing device.
  • a steam supply passage for supplying the steam generated by the heat exchanger to the superheated steam supply device in order to turn the steam generated by the heat exchanger into superheated steam.
  • steam is generated using the high-temperature gas generated inside the deodorizing apparatus, and the steam is supplied to the superheated steam supply apparatus, so that the thermal energy can be effectively used.
  • the steam supplied to the superheated steam supply device may be supplied to the first superheated steam supply device, the second superheated steam supply device, or to the third superheated steam supply device. It may be supplied. Also, not only one of these but also two or more may be supplied.
  • the treatment tank of the volume reduction device and the storage tank of the thermal decomposition device are made of metal, and ceramics are welded to the inside thereof.
  • the plastic waste processing method of the present invention it is possible to prevent the fluidity from being lowered due to the temperature of the processing object being lowered at the tip of the processing tank screw feeder. Therefore, it is possible to continuously process various plastic wastes supplied in various forms, especially medical plastic wastes containing a lot of bulky films and containers. Become.
  • FIG. 1 is a schematic view showing a configuration of a plastic waste processing apparatus according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view showing an internal structure of a screw feeder for a processing tank.
  • FIG. 3 is a cross-sectional view showing an internal structure of a screw feeder for a thermal decomposition apparatus.
  • the plastic waste to be treated is a container-like or film-like waste made of thermoplastic resin, and specifically, medical waste.
  • Goods eg, infusion containers, chemical containers, syringe cylinders, chemical bags, etc. are suitable treatment targets.
  • a processing device 61 shown in FIG. 1 is a plastic waste processing device, and includes a volume reduction device 2 and a thermal decomposition device 8.
  • processing plastic waste such as medical waste made of thermoplastic resin (hereinafter referred to as “processed object”)
  • the process object is placed in the loading container 1 and lifted ( For example, it is lifted by a lifting type equipment as shown in FIG.
  • the volume reduction device 2 includes a treatment tank 3 that accommodates an object to be treated, a superheated steam supply device 4 that supplies superheated steam to the object to be treated contained in the treatment tank 3, and the superheater. It consists of a processing tank screw feeder 5 for taking out the object to be processed melted by contact with superheated steam supplied from the steam supply device 4 to the outside of the processing tank 3.
  • the superheated steam supply device 4 includes a first superheated steam supply device 4a and a second superheated steam supply device 4b.
  • the first superheated steam supply device 4 a is provided below the processing tank screw feeder 5 and supplies superheated steam into the lower force processing tank 3 of the processing tank screw feeder 5. That is, the first superheated steam supply device 4a is used in the above-described step (1).
  • the second superheated steam supply device 4b is directed from the outlet tip of the treatment tank screw feeder 5 (tip on the discharge port side) through the shaft 51 toward the center of the treatment tank screw feeder 5. Superheated steam is supplied and ejected from the inside of the shaft 51 toward the outside of the shaft 51 filled with the workpiece. That is, the treatment tank screw feeder 5 and the second superheated steam supply device 4b are used in the aforementioned step (2).
  • the processing tank screw feeder 5 includes a shaft 51 having a screw and a casing 50 surrounding the shaft 51. Inside of shaft 51 is one of them A superheated steam introduction space 55 extending from the tip 56 to the vicinity of the center is formed. The tip 56 is open and functions as a superheated steam inlet 52 communicating with the superheated steam introduction space 55. Furthermore, a plurality of superheated steam jets 53 communicating with the superheated steam introduction space 55 are provided on the surface of the shaft 51.
  • the object to be processed fills the gap between the shaft 51 and the casing 50, and is transferred from the processing tank 3 to the tip 56 in the direction of the force. That is, the tip 56 is located on the discharge port side of the workpiece.
  • superheated steam is supplied from the superheated steam inlet 52 when the workpiece is transferred. Then, the superheated steam is taken into the shaft 51 from the superheated steam inlet 52 and guided toward the proximal end of the shaft 51. In other words, the supplied superheated steam proceeds toward the central portion inside the shaft 51, and the superheated steam introduction space 55 is filled with the superheated steam.
  • the superheated steam taken into the shaft 51 (that is, the superheated steam introduction space 55) is jetted out of the shaft 51 through a plurality of superheated steam outlets 53 provided in the shaft 51. In other words, superheated steam is ejected toward the gap between the shaft 51 and the casing 50.
  • the object to be processed that fills the gap between the shaft 51 and the casing 50 near the discharge port of the screw feeder 5 for the processing tank (that is, near the tip 56 of the shaft 51) is heated by the superheated steam.
  • the molten state is reliably maintained up to the discharge port, and continuous and smooth transfer can be performed.
  • the superheated steam inlet 52 is provided at the tip 56 located on the discharge outlet side of the workpiece, but the superheated steam inlet is provided at the tip on the inlet side of the workpiece. Implementations are possible.
  • the superheated steam supplied from the first superheated steam supply device 4a into the treatment tank 3 is dissolved in the treatment object by contacting the treatment object accommodated in the treatment tank 3, thereby reducing the volume.
  • the dissolved object to be processed is taken out by the processing tank screw feeder 5 and supplied to the thermal decomposition apparatus 8.
  • the temperature of the superheated steam supplied from the first superheated steam supply device 4a into the treatment tank 3 and the temperature of the superheated steam supplied from the second superheated steam supply device 4b to the screw feeder 5 for the treatment tank are It is set to about 500 ° C to 550 ° C.
  • the second superheated steam supply device 4b is configured to supply superheated steam at a higher pressure than the first superheated steam supply device 4a!
  • the thermal decomposition apparatus 8 is used in the above-mentioned step (3), and the storage tank 10 for taking in the object to be processed supplied by the screw feeder 5 for the processing tank and thermally decomposing it.
  • a screw feeder 9 for a thermal decomposition apparatus for taking out thermal decomposition residues (medical injection needles, glass, metals and decomposition residues) to the outside.
  • superheated steam is supplied toward the center of the pyrolyzer screw feeder 9 through the inside of the shaft 91 at the tip of the screw feeder 9 for the pyrolyzer, and the workpiece is filled from the inside of the shaft. It is possible to eject the shaft 9 toward the outside.
  • the second superheated steam supply device 4b described above is used when superheated steam is supplied to the shaft 91.
  • a third superheated steam supply device may be separately provided and used. .
  • the screw feeder 9 for a thermal decomposition apparatus includes a shaft 91 having a screw and a casing 90 surrounding the shaft 91. Inside the shaft 91, a superheated steam introduction space 95 is formed from the tip end 96 of the shaft 91 to the vicinity of the center. The tip 96 is open and functions as a superheated steam inlet 92 communicating with the superheated steam introduction space 95. Further, a plurality of superheated steam jets 93 communicating with the superheated steam introduction space 95 are provided on the surface of the shaft 91.
  • the pyrolysis residue fills the gap between the shaft 91 and the casing 90 and is transferred from the storage tank 10 toward the power side (base end side) (leftward in FIG. 1).
  • the tip 96 is located on the side opposite to the workpiece outlet.
  • superheated steam is supplied from the superheated steam inlet 92 when transferring the pyrolysis residue. Then, the superheated steam is introduced into the shaft 91 from the superheated steam inlet 92 and guided toward the proximal end of the shaft 91. In other words, the supplied superheated steam proceeds toward the central portion of the shaft 91, and the superheated steam introduction space 95 is filled with superheated steam. The superheated steam taken into the shaft 91 (that is, the superheated steam introduction space 95) is filled. Is ejected from the plurality of superheated steam outlets 93 provided in the shaft 91 to the outside of the shaft 91. To do.
  • a metal catalyst such as iron oxide
  • an explosion-proof valve 13 that also serves as the take-out / take-in port for the metal catalyst device 7.
  • the treatment tank 3 of the volume reduction apparatus 2 and the storage tank 10 of the thermal decomposition apparatus 8 are made of metal, and heat-resistant and corrosion-resistant ceramics are welded inside! RU
  • the treatment tank 3 and the storage tank 10 are prevented from being damaged by heat and corrosion, and the operation can be continued for a long period of time.
  • the pyrolysis gas taken out from the pyrolysis device 8 through the metal catalyst device 7 is supplied to the capacitor 14 to be liquefied (the above-mentioned step (4)).
  • the condenser 14 includes a temperature adjusting device 15 that automatically controls the temperature of the off-gas temperature sensor 17 by catching the temperature of the off gas temperature sensor 17 and a nozzle 12 that sprays water in a fine mist form.
  • a recovery tank 18 for recovering the regenerated fuel oil that has been liquefied is provided at the lower portion, and a liquid level gauge 16 is provided in the recovery tank 18.
  • the recovery tank 18 is connected to a fuel oil recovery pump 25 that operates when the liquid level detected by the liquid level gauge 16 exceeds a certain level, and the oil transferred by the fuel oil recovery pump 25 is To the three-phase separation centrifuge 23.
  • the oil separated by the centrifugal separator 23 is sent to the fuel tank 24, and the separated water is supplied to the vicinity of the burner 22 in the deodorizing device 19 and forcibly vaporized. Sent to sludge tank 37.
  • the deodorizing device 19 can take the gas to be condensed after the fuel oil is recovered in the condenser 14 into the inside and burn it by the burner 22 installed in the lower part inside.
  • the deodorizer 19 includes a heat exchanger 20 that converts water into steam using the high-temperature gas generated in the deodorizer 19 when heated by the burner 22, and a secondary to assist combustion by the burner 22. And a metal combustion auxiliary device 21 for high-temperature complete combustion.
  • the heat exchanger 20 converts the water supplied from the water inlet 40 into steam having a pressure within lkgZcm 2 , and this steam is supplied to the second superheated steam supply device 4b via the steam supply path 43.
  • the steam supplied to the second superheated steam supply device 4b is heated by the burner 28 when it flows through the in-furnace coil-type heat exchanger 27 provided therein, so that the high-temperature superheated steam (500 It is supplied from the superheated steam outlet 29 via the superheated steam passages 30 and 31 to the processing tank screw feeder 5 and the thermal cracker screw feeder 9 respectively.
  • Combustion off-gas generated by the burner 28 in the second superheated steam generator 4b is introduced into the combustion gas inlet 34 below the pyrolysis device 8 via the combustion off-gas path 33, and the heat decomposition device 8 is introduced from the bottom. Can be heated. This makes it possible to effectively use thermal energy, and the exhaust gas is processed in a deodorizing furnace 19.
  • a part of the combustion off-gas is branched and introduced into the inside from the combustion gas inlet 35 at the lower part of the volume reduction device 3 and used as a heat source.
  • the volume reduction device 3 may be filled with bad odors when the workpiece is melted. Therefore, this is taken out by the blower 36 and guided to the inside of the deodorizing device 19, and the deodorizing device 19 The exhaust gas after the high temperature treatment and the treatment is discharged from the exhaust pipe 38.
  • the screw feeder 9 for the thermal decomposition apparatus in the thermal decomposition apparatus 8 even when a medical infectious waste that can become a special industrial waste is mixed in the object to be processed. Because the pyrolysis residue is completely sterilized by the high-temperature superheated steam (over 500 ° C) ejected from the superheated steam outlet 93, it is no longer a special industrial waste.
  • the sterilized pyrolysis residue is discharged as industrial waste and collected in the residue receiver 39, but the metals and glasses contained in it can be separated and reused effectively.
  • the present invention can be suitably used for recovering high-quality medical plastic waste power fuel oil containing a large amount of bulky containers and films.

Abstract

The invention aims at reducing the volume of plastics wastes of various forms, particularly medical plastics waste containing a large amount of used bulky articles such as films or containers, nearly steadily and continuously and thereby recovering fuel oil efficiently. The invention relates to a disposal facility (1) for plastics waste which is provided with a volume reduction plant (2) and a pyrolysis plant (8). The volume reduction plant (2) is constituted of a treatment tank (3), a superheated steam feeder (4), and a screw feeder (5) for the treatment tank. The superheated steam feeder (4) is constituted of the first superheated steam feeder (4a) for feeding superheated steam into the treatment tank (3) and the second superheated steam feeder (4b) for feeding superheated steam to the inside of the shaft of the screw feeder (5) though the shaft tip and ejecting the superheated steam toward the outside of the shaft which is filled with the substance to be treated from the inside of the shaft. The substance to be treated is melted by the superheated steam ejected from the second superheated steam feeder (4b), fed into the pyrolysis plant (8), and gasified therein through pyrolysis. Thus, fuel oil is recovered.

Description

明 細 書  Specification
プラスチック廃棄物の処理方法及び処理装置  Method and apparatus for processing plastic waste
技術分野  Technical field
[0001] 本発明はプラスチック廃棄物の処理方法及び処理装置に関し、さらに詳細には、 嵩高な容器類を多く含む医療系プラスチック廃棄物などのプラスチック廃棄物力 燃 料油を高品質で回収することができるプラスチック廃棄物の処理方法及び処理装置 に関する。  TECHNICAL FIELD [0001] The present invention relates to a plastic waste processing method and processing apparatus. More specifically, the present invention can recover high-quality fuel waste plastic oil such as medical plastic waste containing many bulky containers. The present invention relates to a plastic waste processing method and processing apparatus.
背景技術  Background art
[0002] 従来、使用済みプラスチック廃棄物は、そのまま埋め立て処分されるか焼却処分さ れていた。埋め立て処分する場合は、容器状廃棄物は嵩高であるため、大量に排出 されるこれらの廃棄物を処分するには広大な埋め立て処分地を必要とする。しかしな がら、埋め立て処分地の確保は年々困難となっており、埋め立て処分を将来に亘っ てこのまま続けて 、くことは事実上不可能である。  Conventionally, used plastic waste has been either landfilled or incinerated. When landfilling, container-like waste is bulky, so a large landfill site is required to dispose of the waste that is discharged in large quantities. However, securing landfill sites has become difficult year by year, and it is virtually impossible to continue landfill disposal in the future.
一方、焼却処分の場合、約 10, OOOkcalZkgの高カロリーを有するプラスチックの 燃焼には lkg当たり約 12m3の理論空気量が必要とされ、しかも実際の焼却処理に おいては 20m3以上の空気が使用されていることから、周囲環境を大きく汚染してしま うという問題があった。また、余熱もほとんど利用されていないのが現状であり、エネ ルギー効率の面でも好ましくなかった。 On the other hand, in the case of incineration, about 10, the combustion of plastic having a high calorie OOOkcalZkg is required stoichiometric amount of air of about 12m 3 per LKG, yet is Oite the actual incineration 20 m 3 or more air Since it was used, there was a problem that the surrounding environment was greatly polluted. In addition, the remaining heat is hardly used at present, which is not preferable in terms of energy efficiency.
また、日本国においては小型の焼却炉は設置許可がおりにくいため、広く分散して 発生するプラスチック廃棄物の処理には不向きであり、し力もダイォキシン発生の危 険性が常に付きまとうという大きな問題を抱えていた。  Also, in Japan, it is difficult to permit installation of small incinerators, making it unsuitable for the treatment of plastic waste that is widely dispersed, and there is a major problem that the risk of dioxin generation is always attached. I had it.
[0003] このような問題点に鑑みて、プラスチック廃棄物を熱分解油化して燃料油を回収す る技術が多く提案されて 、る。 [0003] In view of such problems, many techniques for recovering fuel oil by converting plastic waste into pyrolysis oil have been proposed.
従来提案されて 、る技術の多くは、融解したプラスチックを処理槽内に導入して、 該処理槽を外部力も加熱するという方法を採用している。(例えば、下記特許文献 1 参照)。  Many of the techniques proposed in the past employ a method in which melted plastic is introduced into a treatment tank and the treatment tank is heated also by an external force. (For example, see Patent Document 1 below).
[0004] し力しながら、このような方法では、処理槽内にカーボンが堆積して熱伝導を阻害 する等の問題があり、長時間の運転が難しいのが現状であった。 [0004] However, in such a method, carbon accumulates in the treatment tank and inhibits heat conduction. The current situation is that it is difficult to drive for a long time.
しかも、外熱の加熱方式では、 40〜60%の放熱があるため、熱効率が非常に悪く 経済的にも良好な方法とはいえな力つた。  Moreover, the external heating method has a heat dissipation of 40 to 60%, so the heat efficiency is very poor and it is not an economically good method.
[0005] このような問題点に鑑みて創出された技術としては、下記特許文献 2の開示技術が 存在している。 [0005] As a technique created in view of such problems, there is a technique disclosed in Patent Document 2 below.
特許文献 2は、プラスチック廃棄物力 なる被処理物に対して過熱蒸気を噴霧して 減容化させる減容装置と、過熱蒸気を発生させる過熱蒸気発生手段と、前記減容装 置にて減容された被処理物を内部に収容すると共に前記過熱蒸気発生手段にて発 生した過熱蒸気に接触させることにより熱分解する熱分解装置とを備えたプラスチッ ク廃棄物の処理装置を開示して 、る。  Patent Document 2 describes a volume reduction device for reducing the volume by spraying superheated steam on an object to be treated as plastic waste, superheated steam generating means for generating superheated steam, and volume reduction by the volume reduction device. A plastic waste treatment apparatus comprising: a thermal decomposition apparatus that accommodates the treated object inside and thermally decomposes by contacting with the superheated steam generated by the superheated steam generation means; The
[0006] この開示技術は、過熱水蒸気を処理装置内に導入して、該処理装置を内部から加 熱する方法であるため、上述した外部加熱方式の問題点の多くを解決できる点にお V、て優れたものであった。  [0006] This disclosed technique is a method in which superheated steam is introduced into a processing apparatus and the processing apparatus is heated from the inside, so that many of the problems of the external heating method described above can be solved. It was excellent.
[0007] し力しながら、この特許文献 2の開示技術では、減容装置内に供給されるプラスチ ック廃棄物は、過熱蒸気発生装置より供給される過熱蒸気により溶融されるものの、 スクリューフィーダを通って移送される際に先端部において温度が下がり、その結果 、流動性が低下して円滑な移送が困難となり、処理を一時的に停止しなくてはならな い事態が生じていた。  However, in the disclosed technique of Patent Document 2, the plastic waste supplied into the volume reduction device is melted by the superheated steam supplied from the superheated steam generator, but the screw feeder As the temperature was lowered at the tip when it was transferred through, the fluidity was lowered and smooth transfer became difficult, and the process had to be temporarily stopped.
そのため、特許文献 2に開示された処理装置では、様々な形態で供給される多様 なプラスチック廃棄物を連続的に処理することは困難であった。  Therefore, it has been difficult for the processing apparatus disclosed in Patent Document 2 to continuously process various plastic wastes supplied in various forms.
[0008] 特許文献 1 :特開平 6— 41546号公報 Patent Document 1: Japanese Patent Laid-Open No. 6-41546
特許文献 2:特開 2004— 359897号公報  Patent Document 2: Japanese Patent Application Laid-Open No. 2004-359897
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0009] 本発明は、上記実情に鑑みてなされたものであって、様々な形態で供給されるブラ スチック廃棄物、特に使用済みのフィルム状や容器状等の嵩高物を多く含む医療系 プラスチック廃棄物を、ほぼ確実に連続的に減容化して燃料油として回収することが できるプラスチック廃棄物の処理方法及び処理装置を提供するものである。 課題を解決するための手段 [0009] The present invention has been made in view of the above circumstances, and is a medical plastic that contains a large amount of plastic waste supplied in various forms, particularly bulky materials such as used film and containers. It is an object of the present invention to provide a plastic waste processing method and processing apparatus capable of reducing the volume of waste almost continuously and recovering it as fuel oil. Means for solving the problem
[0010] 本発明の 1つの様相は、下記工程(1)〜(4):  [0010] One aspect of the present invention includes the following steps (1) to (4):
(1)プラスチック廃棄物からなる被処理物を減容装置の処理槽内に収容して過熱蒸 気を接触させて溶融する工程、  (1) A process of containing a plastic waste to be treated in a treatment tank of a volume reduction device and bringing it into contact with superheated steam,
(2)工程(1)で溶融した被処理物を処理槽用スクリューフィーダにより処理槽外部へ と取り出す工程、  (2) A step of taking out the object to be processed melted in step (1) to the outside of the processing tank with a screw feeder for the processing tank,
(3)工程 (2)で取り出された被処理物を熱分解装置に供給して加熱して熱分解し、 熱分解ガスを得る工程、  (3) Step of supplying the object to be processed taken out in step (2) to a pyrolysis apparatus and heating and pyrolyzing it to obtain pyrolysis gas,
(4)工程 (3)で得られた熱分解ガスをコンデンサに供給して液ィ匕して油を回収するェ 程、  (4) The process of supplying the pyrolysis gas obtained in step (3) to the condenser and liquefying it to recover the oil,
を包含するプラスチック廃棄物の処理方法であって、前記工程(2)において、処理槽 用スクリューフィーダが備えるシャフトの先端部力 シャフト内部へ過熱蒸気を別途供 給し、該シャフト内部より被処理物で満たされているシャフト外部に向けて噴出させ、 被処理物に過熱蒸気を接触させるプラスチック廃棄物の処理方法である。  In the step (2), the force of the tip of the shaft provided in the screw feeder for the processing tank is separately supplied with superheated steam to the inside of the shaft. This is a plastic waste treatment method in which the material to be treated is ejected toward the outside of the shaft and superheated steam is brought into contact with the material to be treated.
[0011] 本様相はプラスチック廃棄物の処理方法に係るものであり、上記工程(1)〜 (4)を 包含するものである。そして、本様相のプラスチック廃棄物の処理方法では、工程(2 )において、処理槽用スクリューフィーダが備えるシャフトの先端部力 シャフト内部へ 過熱蒸気を別途供給し、該シャフト内部より被処理物で満たされているシャフト外部 に向けて噴出させ、被処理物に過熱蒸気を接触させる。本様相のプラスチック廃棄 物の処理方法では、減容装置内において過熱蒸気により溶融された被処理物を移 送する処理槽用スクリューフィーダに、シャフトの先端部力もシャフト内部へ過熱蒸気 を供給し、該シャフト内部より被処理物で満たされているシャフト外部に向けて噴出さ せるので、処理槽用スクリューフィーダの先端部分にぉ 、て被処理物の温度が下が つて流動性が低下することが防止される。そのため、様々な形態で供給される多様な プラスチック廃棄物、特に嵩高なフィルム類や容器類を多く含む医療系プラスチック 廃棄物を連続的に処理することが可能となる。  [0011] This aspect relates to a method for treating plastic waste, and includes the above steps (1) to (4). In the method for treating plastic waste of this aspect, in step (2), the tip force of the shaft provided in the screw feeder for the treatment tank is supplied separately to the inside of the shaft, and superheated steam is filled from the inside of the shaft with the treatment object. It is ejected to the outside of the shaft, and superheated steam is brought into contact with the workpiece. In this aspect of the plastic waste processing method, the force at the tip of the shaft is also supplied to the inside of the shaft to the screw feeder for the processing tank that transfers the object to be processed melted by the superheated steam in the volume reduction device. Since jetting is performed from the inside of the shaft toward the outside of the shaft that is filled with the object to be processed, the temperature of the object to be processed may be lowered at the tip of the screw feeder for the processing tank, resulting in a decrease in fluidity. Is prevented. Therefore, it is possible to continuously process various plastic wastes supplied in various forms, especially medical plastic wastes containing a lot of bulky films and containers.
[0012] 「シャフトの先端部」には、処理槽用スクリューフィーダの排出口側に位置する先端 部と入口側に位置する先端部の両方が含まれる。 [0013] 好ましくは、前記シャフトの先端部は、前記処理槽用スクリューフィーダの排出口側 に位置する。 The “tip portion of the shaft” includes both a tip portion located on the discharge port side and a tip portion located on the inlet side of the processing tank screw feeder. [0013] Preferably, the distal end portion of the shaft is located on a discharge port side of the processing tank screw feeder.
[0014] この好ましい様相によれば、処理槽用スクリューフィーダの先端部分における被処 理物の温度低下をより確実に防止することができる。  [0014] According to this preferable aspect, it is possible to more reliably prevent a temperature drop of the object to be processed at the tip portion of the screw feeder for the processing tank.
[0015] 好ましくは、前記シャフトの先端部から供給する過熱蒸気を、前記処理槽内に供給 する過熱蒸気よりも高圧とする。 [0015] Preferably, the superheated steam supplied from the tip of the shaft has a higher pressure than the superheated steam supplied into the processing tank.
[0016] この好ましい様相では、処理槽用スクリューフィーダのシャフトの先端部力も供給す る過熱蒸気が、収容槽内に供給する過熱蒸気よりも高圧とされる。力かる構成により、 スクリューフィーダ内における被処理物に対して確実に過熱蒸気を接触させることが でき、溶融榭脂を非常に円滑に移送することが可能となる。 [0016] In this preferable aspect, the superheated steam that also supplies the force at the tip of the shaft of the screw feeder for the processing tank has a higher pressure than the superheated steam supplied into the storage tank. By virtue of the powerful structure, the superheated steam can be reliably brought into contact with the object to be processed in the screw feeder, and the molten resin can be transferred very smoothly.
[0017] 好ましくは、前記工程 (3)は、熱分解により生じた熱分解残渣を熱分解装置用スクリ ユーフィーダにより外部へ取り出す工程をさらに含み、当該工程において、熱分解装 置用スクリューフィーダが備えるシャフトの先端部力 過熱蒸気をシャフト内部へ供給 し、該シャフト内部より熱分解残渣で満たされているシャフト外部に向けて噴出させ、 熱分解残渣に過熱蒸気を接触させる。  [0017] Preferably, the step (3) further includes a step of taking out a thermal decomposition residue generated by the thermal decomposition to the outside with a thermal feeder for a thermal decomposition apparatus, and in this step, the screw feeder for the thermal decomposition apparatus is Force of the tip of the shaft provided Superheated steam is supplied to the inside of the shaft, ejected from the inside of the shaft toward the outside of the shaft filled with pyrolysis residue, and superheated steam is brought into contact with the pyrolysis residue.
[0018] この好ましい様相では、工程(3) 1S 熱分解により生じた熱分解残渣を熱分解装置 用スクリューフィーダにより外部へ取り出す工程をさらに含む。そして、当該工程にお いて、熱分解装置用スクリューフィーダのシャフト内部に過熱蒸気が供給される。かか る構成により、熱分解装置用スクリューフィーダ内部の温度低下が防がれ、熱分解残 渣を連続的に外部に取り出して処理することが可能となる。ここで「シャフトの先端部」 には、熱分解装置用スクリューフィーダの排出口側に位置する先端部と、入口側に 位置する先端部の両方が含まれる。  [0018] In this preferable aspect, the method further includes a step (3) of taking out the thermal decomposition residue generated by the 1S thermal decomposition to the outside with a screw feeder for a thermal decomposition apparatus. In this process, superheated steam is supplied into the shaft of the thermal cracker screw feeder. With this configuration, the temperature inside the screw feeder for the pyrolysis device is prevented from lowering, and the pyrolysis residue can be continuously taken out and processed. Here, the “tip portion of the shaft” includes both a tip portion located on the discharge port side and a tip portion located on the inlet side of the screw feeder for the thermal decomposition apparatus.
[0019] 好ましくは、前記工程 (4)においてコンデンサカゝら排出された被凝縮熱分解ガスを 脱臭装置の内部に取り入れてバーナーにより燃焼し、該脱臭装置の内部で発生する 高温ガスを熱交換器に導いて水を蒸気に変化させ、該熱交換器により発生した蒸気 を過熱して、前記減容装置内に供給する過熱蒸気、前記処理槽用スクリューフィー ダに供給する過熱蒸気、及び前記熱分解装置用スクリューフィーダに供給する過熱 蒸気からなる群より選ばれた少なくとも 1つの過熱蒸気として利用する。 [0020] この好ましい様相では、減容装置内に供給する過熱蒸気、処理槽用スクリューフィ ーダに供給する過熱蒸気、あるいは熱分解装置用スクリューフィーダに供給する過 熱蒸気の生成のために、脱臭装置の内部で発生する高温ガスを利用することが可能 となるため、熱エネルギーを有効利用することができる。なお利用の対象となる過熱 蒸気は、減容装置内に供給する過熱蒸気、処理槽用スクリューフィーダに供給する 過熱蒸気、熱分解装置用スクリューフィーダに供給する過熱蒸気、のいずれか 1つで もよいし、 2つ以上でもよい。 [0019] Preferably, the pyrolysis gas to be condensed discharged from the condenser in the step (4) is taken into the deodorizer and burned by the burner, and the high-temperature gas generated in the deodorizer is heat-exchanged. Water is converted to steam, and the steam generated by the heat exchanger is superheated to supply superheated steam to be supplied into the volume reducing device, superheated steam to be supplied to the screw feeder for the processing tank, and It is used as at least one superheated steam selected from the group consisting of superheated steam supplied to the screw feeder for pyrolysis equipment. [0020] In this preferable aspect, in order to generate superheated steam to be supplied into the volume reduction device, superheated steam to be supplied to the screw feeder for the treatment tank, or superheated steam to be supplied to the screw feeder for the thermal decomposition device, Since it is possible to use the high-temperature gas generated inside the deodorizing device, it is possible to effectively use thermal energy. The superheated steam to be used can be any one of superheated steam supplied to the volume reduction device, superheated steam supplied to the screw feeder for the treatment tank, and superheated steam supplied to the screw feeder for the thermal decomposition device. It's okay or two or more.
[0021] ここで、「処理槽用スクリューフィーダに供給する過熱蒸気」とは、処理槽用スクリュ 一フィーダが備えるシャフトの先端部からシャフト内部へ供給する過熱蒸気を意味す る。同様に、「熱分解装置用スクリューフィーダに供給する過熱蒸気」とは、熱分解装 置用スクリューフィーダが備えるシャフトの先端部力 シャフト内部へ供給する過熱蒸 気を意味する。  [0021] Here, "superheated steam supplied to the processing tank screw feeder" means superheated steam supplied from the tip of the shaft provided in the processing tank screw feeder to the inside of the shaft. Similarly, “superheated steam to be supplied to the pyrolysis device screw feeder” means superheated steam supplied to the inside of the shaft of the shaft provided in the screw feeder for the thermal decomposition device.
[0022] 本発明の他の様相は、プラスチック廃棄物からなる被処理物を収容する処理槽と、 該処理槽内部に収容された被処理物に対して過熱蒸気を供給する過熱蒸気供給装 置と、該過熱蒸気供給装置から供給される過熱蒸気との接触によって溶融した被処 理物を処理槽外部へと取り出す処理槽用スクリューフィーダとを有する減容装置を具 備し、前記過熱蒸気供給装置が、前記処理槽内に過熱蒸気を供給する第一の過熱 蒸気供給装置と、前記処理槽用スクリューフィーダが備えるシャフトの先端部力 シャ フト内部へ過熱蒸気を供給し、該シャフト内部より被処理物で満たされているシャフト 外部に向けて噴出させる第二の過熱蒸気供給装置とを有するプラスチック廃棄物の 処理装置である。  [0022] Another aspect of the present invention includes a processing tank for storing a processing object made of plastic waste, and a superheated steam supply device for supplying superheated steam to the processing object stored in the processing tank. And a volume reducing device having a processing tank screw feeder for taking out the processing object melted by contact with the superheated steam supplied from the superheated steam supply apparatus to the outside of the processing tank, and supplying the superheated steam supply The apparatus supplies the superheated steam to the inside of the first superheated steam supply device for supplying superheated steam into the processing tank and the shaft force shaft of the shaft provided in the processing tank screw feeder. This is a plastic waste treatment device having a second superheated steam supply device that ejects the shaft filled with the treatment material toward the outside.
[0023] 本様相はプラスチック廃棄物の処理装置に係るものであり、プラスチック廃棄物から なる被処理物を収容する処理槽と、該処理槽内部に収容された被処理物に対して過 熱蒸気を供給する過熱蒸気供給装置と、該過熱蒸気供給装置から供給される過熱 蒸気との接触によって溶融した被処理物を処理槽外部へと取り出す処理槽用スタリ ユーフィーダとを有する減容装置を具備する。さらに本様相のプラスチック廃棄物の 処理装置においては、過熱蒸気供給装置が第一の過熱蒸気供給装置と第二の過 熱蒸気供給装置とを有するものである。そして、第一の過熱蒸気供給装置は処理槽 内に過熱蒸気を供給するものであり、第二の過熱蒸気供給装置は、処理槽用スタリ ユーフィーダが備えるシャフトの先端部力 シャフト内部へ過熱蒸気を供給し、該シャ フト内部より被処理物で満たされているシャフト外部に向けて噴出させるものである。 本様相のプラスチック廃棄物の処理装置では、減容装置内において過熱蒸気により 溶融された被処理物を移送する処理槽用スクリューフィーダに、シャフトの先端部か らシャフト内部へ過熱蒸気を供給し、該シャフト内部より被処理物で満たされて 、るシ ャフト外部に向けて噴出させることができるので、処理槽用スクリューフィーダの先端 部分において被処理物の温度が下がって流動性が低下することが防止される。その ため、様々な形態で供給される多様なプラスチック廃棄物、特に嵩高なフィルム類や 容器類を多く含む医療系プラスチック廃棄物を連続的に処理することが可能となる。 [0023] This aspect relates to a plastic waste processing apparatus, a processing tank for storing a processing object made of plastic waste, and superheated steam for the processing object stored in the processing tank. A volume reduction device having a superheated steam supply device for supplying the processing tank, and a processing tank for the processing tank for taking out the processing object melted by contact with the superheated steam supplied from the superheated steam supply device to the outside of the processing tank. To do. Further, in the plastic waste processing apparatus of this aspect, the superheated steam supply device has a first superheated steam supply device and a second superheated steam supply device. And the 1st superheated steam supply device is a processing tank. The second superheated steam supply device supplies the superheated steam to the inside of the shaft of the shaft provided in the processing tank sta- ble feeder, and the workpiece from the inside of the shaft. Is ejected toward the outside of the shaft filled with In the plastic waste processing equipment of this aspect, superheated steam is supplied from the tip of the shaft to the inside of the shaft to the screw feeder for the processing tank that transfers the material melted by the superheated steam in the volume reduction device. Since the shaft is filled with the object to be processed and can be ejected toward the outside of the shaft, the temperature of the object to be processed decreases at the tip of the screw feeder for the processing tank, and the fluidity may decrease. Is prevented. Therefore, it is possible to continuously process various plastic wastes supplied in various forms, particularly medical plastic wastes containing a lot of bulky films and containers.
[0024] 好ましくは、前記第二の過熱蒸気供給装置が、前記第一の過熱蒸気供給装置より も高圧で過熱蒸気を供給可能である。  [0024] Preferably, the second superheated steam supply device can supply superheated steam at a higher pressure than the first superheated steam supply device.
[0025] この好ま 、様相では、第二の過熱蒸気供給装置が、第一の過熱蒸気供給装置よ りも高圧で過熱蒸気を供給可能である。力かる構成により、処理槽用スクリューフィー ダ内における被処理物に対して確実に過熱蒸気を接触させることができ、溶融榭脂 を非常に円滑に移送することが可能となる。  In this preferable aspect, the second superheated steam supply device can supply superheated steam at a higher pressure than the first superheated steam supply device. By virtue of the powerful structure, the superheated steam can be reliably brought into contact with the object to be processed in the screw feeder for the processing tank, and the molten resin can be transferred very smoothly.
[0026] 好ましくは、前記処理槽用スクリューフィーダにより処理槽力 取り出された被処理 物を内部に取り入れて熱分解するための収容槽を有する熱分解装置と、該熱分解装 置から取り出された熱分解ガスを内部に取り入れてガス中に含まれるハロゲン成分を 除去する金属触媒を内蔵した脱ハロゲン装置と、該脱ハロゲン装置を通過したガスを 内部に取り入れて液化するコンデンサとを具備し、前記熱分解装置は熱分解残渣を 外部に取り出すための熱分解装置用スクリューフィーダを有し、前記過熱蒸気供給 装置は、該熱分解装置用スクリューフィーダが備えるシャフトの先端部からシャフト内 部へ過熱蒸気を供給し、該シャフト内部より熱分解残渣で満たされているシャフト外 部に向けて噴出可能である。  [0026] Preferably, a thermal decomposition apparatus having a storage tank for taking in an object to be processed taken out by the processing tank screw feeder and thermally decomposing it, and taken out from the thermal decomposition apparatus A dehalogenation device incorporating a metal catalyst that takes in a pyrolysis gas and removes halogen components contained in the gas, and a condenser that takes in the gas that has passed through the dehalogenation device and liquefies it. The pyrolysis apparatus has a pyrolysis apparatus screw feeder for taking out pyrolysis residue to the outside, and the superheated steam supply apparatus superheats steam from the tip end of the shaft included in the pyrolysis apparatus screw feeder to the inside of the shaft. And can be ejected from the inside of the shaft toward the outside of the shaft filled with the pyrolysis residue.
[0027] この好ましい様相の処理装置は、処理槽用スクリューフィーダにより処理槽力 取り 出された被処理物を内部に取り入れて熱分解するための収容槽を有する熱分解装 置を有する。そして、該熱分解装置は熱分解残渣を外部に取り出すための熱分解装 置用スクリューフィーダを有し、過熱蒸気供給装置は該熱分解装置用スクリューフィ ーダが備えるシャフトの先端部力 シャフト内部へ過熱蒸気を供給し、該シャフト内部 より熱分解残渣で満たされているシャフト外部に向けて噴出可能である。かかる構成 により、熱分解装置用スクリューフィーダ内部の温度低下が防がれ、熱分解残渣を連 続的に外部に取り出して処理することが可能となる。 [0027] The processing apparatus of this preferred aspect includes a thermal decomposition apparatus having a storage tank for taking in an object to be processed extracted by a processing tank screw feeder and thermally decomposing it. The thermal decomposition apparatus is a thermal decomposition apparatus for taking out the thermal decomposition residue to the outside. The superheated steam supply device is equipped with a screw feeder for installation, and the tip portion of the shaft provided in the screw feeder for the pyrolysis device supplies superheated steam to the inside of the shaft and is filled with pyrolysis residue from the inside of the shaft. It can be ejected toward the outside of the shaft. With this configuration, the temperature inside the screw feeder for the thermal decomposition apparatus is prevented from being lowered, and the thermal decomposition residue can be continuously taken out and processed.
[0028] また、この好まし 、様相の処理装置は、脱ハロゲン装置とコンデンサを有する。かか る構成により、熱分解ガス化した被処理物を脱ハロゲンィ匕するとともに、回収される燃 料油の分解性状を改質させることができる。  [0028] Further, the processing apparatus of this aspect preferably includes a dehalogenation apparatus and a capacitor. With this configuration, it is possible to dehalogenate the pyrolyzed gasification object and to improve the decomposition properties of the recovered fuel oil.
[0029] 好ましくは、前記コンデンサ力も排出された被凝縮熱分解ガスを内部に取り入れて バーナーにより燃焼する脱臭装置と、該脱臭装置の内部で発生する高温ガスを利用 して水を蒸気に変える熱交換器と、該熱交換器により発生した蒸気を過熱蒸気とする ために前記過熱蒸気供給装置へと供給する蒸気供給路とを備えて!/、る。  [0029] Preferably, the deodorizing device that takes in the condensed pyrolysis gas discharged from the condenser force and burns it with a burner, and heat that converts water into steam using the high-temperature gas generated inside the deodorizing device. And a steam supply passage for supplying the steam generated by the heat exchanger to the superheated steam supply device in order to turn the steam generated by the heat exchanger into superheated steam.
[0030] この好ましい様相では、脱臭装置の内部で発生する高温ガスを利用して蒸気を作り 、該蒸気を過熱蒸気供給装置へ供給するので、熱エネルギーを有効利用することが できる。過熱蒸気供給装置へ供給される蒸気は、第一の過熱蒸気供給装置、第二の 過熱蒸気供給装置の!/、ずれに供給されてもよく、第三またはそれ以上の過熱蒸気供 給装置に供給されてもよい。また、これら 1つのみならず、 2つ以上に供給されてもよ い。  [0030] In this preferable aspect, steam is generated using the high-temperature gas generated inside the deodorizing apparatus, and the steam is supplied to the superheated steam supply apparatus, so that the thermal energy can be effectively used. The steam supplied to the superheated steam supply device may be supplied to the first superheated steam supply device, the second superheated steam supply device, or to the third superheated steam supply device. It may be supplied. Also, not only one of these but also two or more may be supplied.
[0031] 好ましくは、前記減容装置の処理槽及び前記熱分解装置の収容槽が金属製であ つて、その内部にセラミックスが溶着されている。  [0031] Preferably, the treatment tank of the volume reduction device and the storage tank of the thermal decomposition device are made of metal, and ceramics are welded to the inside thereof.
[0032] この好ましい様相によれば、減容装置の処理槽及び熱分解装置の収容槽の熱及 び腐食による損傷を防ぐことができ、長期間に亘つて運転を «続することが可能とな る。 [0032] According to this preferable aspect, damage due to heat and corrosion of the treatment tank of the volume reduction device and the storage tank of the pyrolysis device can be prevented, and the operation can be continued for a long period of time. Become.
発明の効果  The invention's effect
[0033] 本発明のプラスチック廃棄物の処理方法によれば、処理槽用スクリューフィーダの 先端部分において被処理物の温度が下がって流動性が低下することが防止される。 そのため、様々な形態で供給される多様なプラスチック廃棄物、特に嵩高なフィルム 類や容器類を多く含む医療系プラスチック廃棄物を連続的に処理することが可能と なる。 [0033] According to the plastic waste processing method of the present invention, it is possible to prevent the fluidity from being lowered due to the temperature of the processing object being lowered at the tip of the processing tank screw feeder. Therefore, it is possible to continuously process various plastic wastes supplied in various forms, especially medical plastic wastes containing a lot of bulky films and containers. Become.
[0034] 本発明のプラスチック廃棄物の処理装置についても同様であり、多様なプラスチッ ク廃棄物を連続的に処理することが可能となる。 図面の簡単な説明  [0034] The same applies to the plastic waste processing apparatus of the present invention, and various plastic wastes can be continuously processed. Brief Description of Drawings
[0035] [図 1]本発明の実施形態に係るプラスチック廃棄物の処理装置の構成を示す概略図 である。  FIG. 1 is a schematic view showing a configuration of a plastic waste processing apparatus according to an embodiment of the present invention.
[図 2]処理槽用スクリューフィーダの内部構造を示す断面図である。  FIG. 2 is a cross-sectional view showing an internal structure of a screw feeder for a processing tank.
[図 3]熱分解装置用スクリューフィーダの内部構造を示す断面図である。  FIG. 3 is a cross-sectional view showing an internal structure of a screw feeder for a thermal decomposition apparatus.
符号の説明  Explanation of symbols
[0036] 2 減容装置 [0036] 2 Volume reduction device
3 処理槽  3 Treatment tank
4 過熱蒸気供給装置  4 Superheated steam supply device
4a 第一の過熱蒸気供給装置  4a First superheated steam supply device
4b 第二の過熱蒸気供給装置  4b Second superheated steam supply device
5 処理槽用スクリューフィーダ  5 Screw feeder for processing tank
7 金属触媒装置 (脱ハロゲン装置)  7 Metal catalyst device (dehalogenation device)
8 熱分解装置  8 Pyrolysis device
9 熱分解装置用スクリューフィーダ  9 Screw feeder for pyrolysis equipment
10 収容槽  10 Containment tank
14 コンデンサ  14 capacitors
19 脱臭装置  19 Deodorizer
20 熱交換器  20 heat exchanger
22 バーナー  22 burner
43 蒸気供給路  43 Steam supply path
51 シャフト  51 shaft
56 先端部  56 Tip
61 処理装置(プラスチック廃棄物の処理装置)  61 Processing equipment (Plastic waste processing equipment)
91 シャフト 発明を実施するための最良の形態 91 shaft BEST MODE FOR CARRYING OUT THE INVENTION
[0037] 以下、本発明のプラスチック廃棄物の処理方法及び処理装置の好適な実施形態 について、適宜図を参照しつつ説明する。  Hereinafter, preferred embodiments of the plastic waste processing method and processing apparatus of the present invention will be described with reference to the drawings as appropriate.
本発明のプラスチック廃棄物の処理方法及び処理装置にぉ 、て、処理対象となる プラスチック廃棄物は、熱可塑性榭脂からなる容器状又はフィルム状の廃棄物であり 、具体的には医療系廃棄物 (例えば、点滴用容器、薬品容器、注射器シリンダ、薬品 用袋等)が好適な処理対象となる。  In the plastic waste processing method and processing apparatus of the present invention, the plastic waste to be treated is a container-like or film-like waste made of thermoplastic resin, and specifically, medical waste. Goods (eg, infusion containers, chemical containers, syringe cylinders, chemical bags, etc.) are suitable treatment targets.
[0038] 図 1に示す処理装置 61はプラスチック廃棄物の処理装置であり、減容装置 2と熱分 解装置 8を備える。処理装置 61にて熱可塑性榭脂からなる医療系廃棄物等のプラス チック廃棄物(以下、被処理物と称す)を処理する際には、被処理物を搬入用容器 1 に入れてリフト (例えば図 1に示すような昇降式設備)で吊り上げて上方開口部から減 容装置 2内に供給する。  A processing device 61 shown in FIG. 1 is a plastic waste processing device, and includes a volume reduction device 2 and a thermal decomposition device 8. When processing plastic waste such as medical waste made of thermoplastic resin (hereinafter referred to as “processed object”) with the processing device 61, the process object is placed in the loading container 1 and lifted ( For example, it is lifted by a lifting type equipment as shown in FIG.
[0039] 減容装置 2は、被処理物を収容する処理槽 3と、該処理槽 3内部に収容された被処 理物に対して過熱蒸気を供給する過熱蒸気供給装置 4と、該過熱蒸気供給装置 4か ら供給される過熱蒸気との接触によって溶融した被処理物を処理槽 3外部へと取り出 す処理槽用スクリューフィーダ 5とから構成されて ヽる。  [0039] The volume reduction device 2 includes a treatment tank 3 that accommodates an object to be treated, a superheated steam supply device 4 that supplies superheated steam to the object to be treated contained in the treatment tank 3, and the superheater. It consists of a processing tank screw feeder 5 for taking out the object to be processed melted by contact with superheated steam supplied from the steam supply device 4 to the outside of the processing tank 3.
[0040] 過熱蒸気供給装置 4は、第一の過熱蒸気供給装置 4aと第二の過熱蒸気供給装置 4bからなる。第一の過熱蒸気供給装置 4aは処理槽用スクリューフィーダ 5の下側に 設けられており、処理槽用スクリューフィーダ 5の下方力 処理槽 3内に過熱蒸気を 供給するものである。すなわち、第一の過熱蒸気供給装置 4aは前述の工程(1)で使 用される。一方、第二の過熱蒸気供給装置 4bは、処理槽用スクリューフィーダ 5の出 口先端部 (排出口側の先端部)からシャフト 51内部を通して処理槽用スクリューフィ ーダ 5の中心部に向けて過熱蒸気を供給し、該シャフト 51内部より被処理物に満たさ れているシャフト 51外部に向けて噴出させるものである。すなわち、処理槽用スクリュ 一フィーダ 5と第二の過熱蒸気供給装置 4bは、前述の工程 (2)で使用される。  [0040] The superheated steam supply device 4 includes a first superheated steam supply device 4a and a second superheated steam supply device 4b. The first superheated steam supply device 4 a is provided below the processing tank screw feeder 5 and supplies superheated steam into the lower force processing tank 3 of the processing tank screw feeder 5. That is, the first superheated steam supply device 4a is used in the above-described step (1). On the other hand, the second superheated steam supply device 4b is directed from the outlet tip of the treatment tank screw feeder 5 (tip on the discharge port side) through the shaft 51 toward the center of the treatment tank screw feeder 5. Superheated steam is supplied and ejected from the inside of the shaft 51 toward the outside of the shaft 51 filled with the workpiece. That is, the treatment tank screw feeder 5 and the second superheated steam supply device 4b are used in the aforementioned step (2).
[0041] 図 2に示す様に、処理槽用スクリューフィーダ 5は、スクリューを備えたシャフト 51と、 シャフト 51を包囲するケーシング 50とを有する。シャフト 51の内部には、その一方の 先端部 56から中央付近に渡る過熱蒸気導入空間 55が形成されている。また、当該 先端部 56は開放しており、過熱蒸気導入空間 55に連通する過熱蒸気入口 52として 機能している。さらにシャフト 51の表面には、過熱蒸気導入空間 55に連通する複数 の過熱蒸気噴出口 53が設けられて 、る。 As shown in FIG. 2, the processing tank screw feeder 5 includes a shaft 51 having a screw and a casing 50 surrounding the shaft 51. Inside of shaft 51 is one of them A superheated steam introduction space 55 extending from the tip 56 to the vicinity of the center is formed. The tip 56 is open and functions as a superheated steam inlet 52 communicating with the superheated steam introduction space 55. Furthermore, a plurality of superheated steam jets 53 communicating with the superheated steam introduction space 55 are provided on the surface of the shaft 51.
処理槽用スクリューフィーダ 5の運転時には、被処理物はシャフト 51とケーシング 5 0との隙間を満たし、処理槽 3から先端部 56に向力 方向に移送される。すなわち、 先端部 56は、被処理物の排出口側に位置している。  During operation of the processing tank screw feeder 5, the object to be processed fills the gap between the shaft 51 and the casing 50, and is transferred from the processing tank 3 to the tip 56 in the direction of the force. That is, the tip 56 is located on the discharge port side of the workpiece.
本実施形態では、被処理物を移送する際に、過熱蒸気入口 52から過熱蒸気を供 給する。すると、過熱蒸気が過熱蒸気入口 52よりシャフト 51内部に取り入れられてシ ャフト 51の基端方向へと導かれる。換言すれば、供給された過熱蒸気がシャフト 51 内部の中心部分に向かって進み、過熱蒸気導入空間 55が過熱蒸気で満たされる。 シャフト 51内部 (すなわち過熱蒸気導入空間 55)に取り入られた過熱蒸気は、シャ フト 51に設けられた複数の過熱蒸気噴出口 53からシャフト 51外部に向力つて噴出 する。換言すれば、シャフト 51とケーシング 50との隙間に向けて過熱蒸気が噴出す る。これにより、処理槽用スクリューフィーダ 5の排出口付近 (すなわち、シャフト 51の 先端部 56付近)においてシャフト 51とケーシング 50との隙間を満たしている被処理 物が過熱蒸気によって加熱されるため、高温の溶融状態が排出口まで確実に維持さ れ、連続的に円滑な移送を行うことが可能となる。  In the present embodiment, superheated steam is supplied from the superheated steam inlet 52 when the workpiece is transferred. Then, the superheated steam is taken into the shaft 51 from the superheated steam inlet 52 and guided toward the proximal end of the shaft 51. In other words, the supplied superheated steam proceeds toward the central portion inside the shaft 51, and the superheated steam introduction space 55 is filled with the superheated steam. The superheated steam taken into the shaft 51 (that is, the superheated steam introduction space 55) is jetted out of the shaft 51 through a plurality of superheated steam outlets 53 provided in the shaft 51. In other words, superheated steam is ejected toward the gap between the shaft 51 and the casing 50. As a result, the object to be processed that fills the gap between the shaft 51 and the casing 50 near the discharge port of the screw feeder 5 for the processing tank (that is, near the tip 56 of the shaft 51) is heated by the superheated steam. Thus, the molten state is reliably maintained up to the discharge port, and continuous and smooth transfer can be performed.
[0042] なお本実施形態では、被処理物の排出口側に位置する先端部 56に過熱蒸気入 口 52を設けて 、るが、被処理物の入口側の先端部に過熱蒸気入口を設ける実施形 態も可能である。 In this embodiment, the superheated steam inlet 52 is provided at the tip 56 located on the discharge outlet side of the workpiece, but the superheated steam inlet is provided at the tip on the inlet side of the workpiece. Implementations are possible.
[0043] 第一の過熱蒸気供給装置 4aから処理槽 3内に供給された過熱蒸気は、処理槽 3に 収容された被処理物に接触することによって被処理物を溶解して減容化する役割を 果たし、溶解された被処理物は処理槽用スクリューフィーダ 5により外部に取り出され て、熱分解装置 8へと供給される。  [0043] The superheated steam supplied from the first superheated steam supply device 4a into the treatment tank 3 is dissolved in the treatment object by contacting the treatment object accommodated in the treatment tank 3, thereby reducing the volume. The dissolved object to be processed is taken out by the processing tank screw feeder 5 and supplied to the thermal decomposition apparatus 8.
[0044] 第一の過熱蒸気供給装置 4aから処理槽 3内に供給される過熱蒸気及び第二の過 熱蒸気供給装置 4bから処理槽用スクリューフィーダ 5内に供給される過熱蒸気の温 度は 500°C〜550°C程度とされる。 また、第二の過熱蒸気供給装置 4bは、第一の過熱蒸気供給装置 4aよりも高圧で 過熱蒸気を供給するように構成されて!、る。 [0044] The temperature of the superheated steam supplied from the first superheated steam supply device 4a into the treatment tank 3 and the temperature of the superheated steam supplied from the second superheated steam supply device 4b to the screw feeder 5 for the treatment tank are It is set to about 500 ° C to 550 ° C. The second superheated steam supply device 4b is configured to supply superheated steam at a higher pressure than the first superheated steam supply device 4a!
[0045] 熱分解装置 8は前述の工程(3)で使用されるものであり、処理槽用スクリューフィー ダ 5により供給されてきた被処理物を内部に取り入れて熱分解するための収容槽 10 と、熱分解残渣 (医療系の注射針 ·ガラス ·金属類及び分解残渣類)を外部に取り出 すための熱分解装置用スクリューフィーダ 9とを備える。そして、該熱分解装置用スク リューフィーダ 9の先端部のシャフト 91内部を通して熱分解装置用スクリューフィーダ 9の中心部に向けて過熱蒸気を供給し、該シャフト内部より被処理物で満たされてい るシャフト 9外部に向けて噴出させることが可能である。なお、図 1ではシャフト 91へ 過熱蒸気を供給する際に前述した第二の過熱蒸気供給装置 4bを利用しているが、 第三の過熱蒸気供給装置を別途設けてこれを利用してもよい。  [0045] The thermal decomposition apparatus 8 is used in the above-mentioned step (3), and the storage tank 10 for taking in the object to be processed supplied by the screw feeder 5 for the processing tank and thermally decomposing it. And a screw feeder 9 for a thermal decomposition apparatus for taking out thermal decomposition residues (medical injection needles, glass, metals and decomposition residues) to the outside. Then, superheated steam is supplied toward the center of the pyrolyzer screw feeder 9 through the inside of the shaft 91 at the tip of the screw feeder 9 for the pyrolyzer, and the workpiece is filled from the inside of the shaft. It is possible to eject the shaft 9 toward the outside. In FIG. 1, the second superheated steam supply device 4b described above is used when superheated steam is supplied to the shaft 91. However, a third superheated steam supply device may be separately provided and used. .
[0046] 図 3に示す様に、熱分解装置用スクリューフィーダ 9は、スクリューを備えたシャフト 9 1と、シャフト 91を包囲するケーシング 90とを有する。シャフト 91の内部には、その一 方の先端部 96から中央付近に渡る過熱蒸気導入空間 95が形成されている。また、 当該先端部 96は開放しており、過熱蒸気導入空間 95に連通する過熱蒸気入口 92 として機能している。さらにシャフト 91の表面には、過熱蒸気導入空間 95に連通する 複数の過熱蒸気噴出口 93が設けられて 、る。  As shown in FIG. 3, the screw feeder 9 for a thermal decomposition apparatus includes a shaft 91 having a screw and a casing 90 surrounding the shaft 91. Inside the shaft 91, a superheated steam introduction space 95 is formed from the tip end 96 of the shaft 91 to the vicinity of the center. The tip 96 is open and functions as a superheated steam inlet 92 communicating with the superheated steam introduction space 95. Further, a plurality of superheated steam jets 93 communicating with the superheated steam introduction space 95 are provided on the surface of the shaft 91.
熱分解装置用スクリューフィーダ 9の運転時には、熱分解残渣はシャフト 91とケー シング 90との隙間を満たし、収容槽 10から動力側 (基端側)に向かう方向(図 1では 左向き)に移送される。すなわち、先端部 96は、被処理物の排出口とは反対側に位 置している。  During operation of the screw feeder 9 for the pyrolysis device, the pyrolysis residue fills the gap between the shaft 91 and the casing 90 and is transferred from the storage tank 10 toward the power side (base end side) (leftward in FIG. 1). The That is, the tip 96 is located on the side opposite to the workpiece outlet.
本実施形態では、熱分解残渣を移送する際に、過熱蒸気入口 92から過熱蒸気を 供給する。すると、過熱蒸気が過熱蒸気入口 92よりシャフト 91内部に取り入れられて シャフト 91の基端方向へと導かれる。換言すれば、供給された過熱蒸気がシャフト 9 1内部の中心部分に向かって進み、過熱蒸気導入空間 95が過熱蒸気で満たされる シャフト 91内部(すなわち過熱蒸気導入空間 95)に取り入られた過熱蒸気は、シャ フト 91に設けられた複数の過熱蒸気噴出口 93からシャフト 91外部に向力つて噴出 する。換言すれば、シャフト 91とケーシング 90との隙間に向けて過熱蒸気が噴出す る。これにより、熱分解装置用スクリューフィーダ 9の先端部付近 (すなわち、シャフト 9 1の先端部 96付近)においてシャフト 91とケーシング 90との隙間を満たしている熱分 解残渣は、過熱蒸気によって加熱されることで円滑に移送され、熱分解装置用スクリ ユーフィーダ 9の動力側(基端側)出口に設けられたロータリバルブ 11から残渣受器 3 9に連続的に排出される。 In the present embodiment, superheated steam is supplied from the superheated steam inlet 92 when transferring the pyrolysis residue. Then, the superheated steam is introduced into the shaft 91 from the superheated steam inlet 92 and guided toward the proximal end of the shaft 91. In other words, the supplied superheated steam proceeds toward the central portion of the shaft 91, and the superheated steam introduction space 95 is filled with superheated steam. The superheated steam taken into the shaft 91 (that is, the superheated steam introduction space 95) is filled. Is ejected from the plurality of superheated steam outlets 93 provided in the shaft 91 to the outside of the shaft 91. To do. In other words, superheated steam is jetted toward the gap between the shaft 91 and the casing 90. As a result, the thermal decomposition residue that fills the gap between the shaft 91 and the casing 90 in the vicinity of the tip of the screw feeder 9 for the thermal decomposition apparatus (that is, in the vicinity of the tip 96 of the shaft 91) is heated by the superheated steam. Thus, it is smoothly transferred and continuously discharged from the rotary valve 11 provided at the power side (base end side) outlet of the thermal cracker screen feeder 9 to the residue receiver 39.
[0047] 熱分解装置用スクリューフィーダ 9のシャフト 91内部に取り入られた過熱蒸気は、熱 分解装置用スクリューフィーダ 9のケーシング 90の上方開口部分力も収容槽 10の内 部にも供給され、収容槽 10の内部に供給された被処理物を熱分解する。  [0047] The superheated steam taken into the shaft 91 of the pyrolysis device screw feeder 9 is supplied to both the upper opening partial force of the casing 90 of the pyrolysis device screw feeder 9 and the inside of the storage tank 10, and the storage tank The object to be processed supplied inside 10 is pyrolyzed.
[0048] 熱分解装置 8の収容槽 10の上方には、熱分解ガス化した被処理物を脱ハロゲン化 するとともに回収される燃料油の分解性状を改質させるための金属触媒 (酸化鉄等) を内蔵した金属触媒装置 (脱ハロゲン装置) 7と、この金属触媒装置 7の取出取入口 を兼務した防爆弁 13が備えられている。  [0048] Above the storage tank 10 of the pyrolysis apparatus 8, a metal catalyst (such as iron oxide) for dehalogenating the pyrolyzed gasification object and reforming the decomposition properties of the recovered fuel oil. ), And an explosion-proof valve 13 that also serves as the take-out / take-in port for the metal catalyst device 7.
[0049] 上記した減容装置 2の処理槽 3及び熱分解装置 8の収容槽 10は金属製であって、 その内部には耐熱性及び耐食性のセラミックスが溶着されて!、る。  [0049] The treatment tank 3 of the volume reduction apparatus 2 and the storage tank 10 of the thermal decomposition apparatus 8 are made of metal, and heat-resistant and corrosion-resistant ceramics are welded inside! RU
これにより、処理槽 3及び収容槽 10が、熱及び腐食によって損傷することが防がれ 、長期間に亘つて運転を継続することが可能となる。  As a result, the treatment tank 3 and the storage tank 10 are prevented from being damaged by heat and corrosion, and the operation can be continued for a long period of time.
[0050] 熱分解装置 8から金属触媒装置 7を通過して取り出された熱分解ガスは、コンデン サ 14に供給されることによって液ィ匕される(前述の工程 (4) )。  [0050] The pyrolysis gas taken out from the pyrolysis device 8 through the metal catalyst device 7 is supplied to the capacitor 14 to be liquefied (the above-mentioned step (4)).
コンデンサ 14は、上部に、オフガス温度センサー 17の温度をキャッチして自動的に コントロールする温度調整装置 15と、水を微細な霧状で噴霧するノズル 12とを備え ている。また、下部には、液ィ匕した再生燃料油を回収するための回収タンク 18を備え ており、回収タンク 18には液面計 16が備えられている。  The condenser 14 includes a temperature adjusting device 15 that automatically controls the temperature of the off-gas temperature sensor 17 by catching the temperature of the off gas temperature sensor 17 and a nozzle 12 that sprays water in a fine mist form. In addition, a recovery tank 18 for recovering the regenerated fuel oil that has been liquefied is provided at the lower portion, and a liquid level gauge 16 is provided in the recovery tank 18.
[0051] 回収タンク 18は、該液面計 16により検知された液面が一定高さ以上になると作動 する燃料油回収ポンプ 25と接続されており、燃料油回収ポンプ 25により移送された 油は、 3相分離型の遠心分離機 23へと送られる。  [0051] The recovery tank 18 is connected to a fuel oil recovery pump 25 that operates when the liquid level detected by the liquid level gauge 16 exceeds a certain level, and the oil transferred by the fuel oil recovery pump 25 is To the three-phase separation centrifuge 23.
遠心分離機 23により分離された油は燃料タンク 24へと送油され、分離水は脱臭装 置 19内のバーナー 22付近に供給されて強制的に気化処理され、分離された汚泥は 汚泥受槽 37へと送られる。 The oil separated by the centrifugal separator 23 is sent to the fuel tank 24, and the separated water is supplied to the vicinity of the burner 22 in the deodorizing device 19 and forcibly vaporized. Sent to sludge tank 37.
[0052] 脱臭装置 19は、コンデンサ 14において燃料油が回収された後の被凝縮ガスを内 部に取り入れて、内部下方に設置されたバーナー 22により燃焼することができる。 また、脱臭装置 19の内部には、バーナー 22による加熱によって脱臭装置 19内部 で発生する高温ガスを利用して水を蒸気に変える熱交換器 20と、バーナー 22による 燃焼を補助するために二次高温完全燃焼を行うための金属製の燃焼補助器 21とが 備えられている。 [0052] The deodorizing device 19 can take the gas to be condensed after the fuel oil is recovered in the condenser 14 into the inside and burn it by the burner 22 installed in the lower part inside. The deodorizer 19 includes a heat exchanger 20 that converts water into steam using the high-temperature gas generated in the deodorizer 19 when heated by the burner 22, and a secondary to assist combustion by the burner 22. And a metal combustion auxiliary device 21 for high-temperature complete combustion.
[0053] 熱交翻 20は、水入口 40より供給された水を lkgZcm2以内の圧力の蒸気とし、こ の蒸気は蒸気供給路 43を介して第二の過熱蒸気供給装置 4bへと供給される。 [0053] The heat exchanger 20 converts the water supplied from the water inlet 40 into steam having a pressure within lkgZcm 2 , and this steam is supplied to the second superheated steam supply device 4b via the steam supply path 43. The
[0054] 第二の過熱蒸気供給装置 4bに供給された蒸気は、内部に備えられた炉内コイル 型の熱交換器 27内を流通する際にバーナー 28により加熱されて高温の過熱蒸気( 500°C〜550°C)となり、過熱蒸気出口 29より過熱蒸気経路 30, 31を経由して、そ れぞれ処理槽用スクリューフィーダ 5と熱分解装置用スクリューフィーダ 9に供給され る。  [0054] The steam supplied to the second superheated steam supply device 4b is heated by the burner 28 when it flows through the in-furnace coil-type heat exchanger 27 provided therein, so that the high-temperature superheated steam (500 It is supplied from the superheated steam outlet 29 via the superheated steam passages 30 and 31 to the processing tank screw feeder 5 and the thermal cracker screw feeder 9 respectively.
[0055] 第二の過熱蒸気発生装置 4b内におけるバーナー 28による燃焼オフガスは、燃焼 オフガス経路 33を経由して熱分解装置 8下部の燃焼ガス入口 34へ導入され、熱分 解装置 8を底部より加熱することができる。これにより熱エネルギーを有効利用でき、 その排ガスは脱臭炉内 19で処理される。一方、燃焼オフガスの一部は、分岐されて 減容装置 3下部の燃焼ガス入口 35より内部に導入され熱源として利用される。  [0055] Combustion off-gas generated by the burner 28 in the second superheated steam generator 4b is introduced into the combustion gas inlet 34 below the pyrolysis device 8 via the combustion off-gas path 33, and the heat decomposition device 8 is introduced from the bottom. Can be heated. This makes it possible to effectively use thermal energy, and the exhaust gas is processed in a deodorizing furnace 19. On the other hand, a part of the combustion off-gas is branched and introduced into the inside from the combustion gas inlet 35 at the lower part of the volume reduction device 3 and used as a heat source.
[0056] 減容装置 3内には、被処理物溶融時の悪臭が充満することがあるため、ブロア一 3 6によりこれを外部に取り出して脱臭装置 19内へと導き、脱臭装置 19にお 、て高温 処理し、処理した後の排ガスは排気筒 38より排出される。  [0056] The volume reduction device 3 may be filled with bad odors when the workpiece is melted. Therefore, this is taken out by the blower 36 and guided to the inside of the deodorizing device 19, and the deodorizing device 19 The exhaust gas after the high temperature treatment and the treatment is discharged from the exhaust pipe 38.
[0057] 本実施形態の処理装置 61では、被処理物中に特別産業廃棄物となりうる医療系 感染性廃棄物が混入した場合でも、熱分解装置 8内の熱分解装置用スクリューフィ ーダ 9の過熱蒸気噴出口 93より噴出した高温過熱蒸気(500°C以上)により熱分解 残渣が完全に殺菌処理されるため、特別産業廃棄物ではなくなる。  [0057] In the treatment apparatus 61 of the present embodiment, the screw feeder 9 for the thermal decomposition apparatus in the thermal decomposition apparatus 8 even when a medical infectious waste that can become a special industrial waste is mixed in the object to be processed. Because the pyrolysis residue is completely sterilized by the high-temperature superheated steam (over 500 ° C) ejected from the superheated steam outlet 93, it is no longer a special industrial waste.
殺菌処理された熱分解残渣は、産業廃棄物として排出され残渣受器 39にて回収さ れるが、その中に含まれる金属類やガラス類は分別して有効に再利用することができ る。 The sterilized pyrolysis residue is discharged as industrial waste and collected in the residue receiver 39, but the metals and glasses contained in it can be separated and reused effectively. The
産業上の利用可能性 Industrial applicability
本発明は、嵩高な容器類やフィルム類を多く含む医療系プラスチック廃棄物力 燃 料油を高品質で回収するために好適に利用することができる。  INDUSTRIAL APPLICABILITY The present invention can be suitably used for recovering high-quality medical plastic waste power fuel oil containing a large amount of bulky containers and films.

Claims

請求の範囲 [1] 下記工程(1)〜(4): Claims [1] The following steps (1) to (4):
(1)プラスチック廃棄物からなる被処理物を減容装置の処理槽内に収容して過熱蒸 気を接触させて溶融する工程、  (1) A process of containing a plastic waste to be treated in a treatment tank of a volume reduction device and bringing it into contact with superheated steam,
(2)工程(1)で溶融した被処理物を処理槽用スクリューフィーダにより処理槽外部へ と取り出す工程、  (2) A step of taking out the object to be processed melted in step (1) to the outside of the processing tank with a screw feeder for the processing tank,
(3)工程 (2)で取り出された被処理物を熱分解装置に供給して加熱して熱分解し、 熱分解ガスを得る工程、  (3) Step of supplying the object to be processed taken out in step (2) to a pyrolysis apparatus and heating and pyrolyzing it to obtain pyrolysis gas,
(4)工程 (3)で得られた熱分解ガスをコンデンサに供給して液ィ匕して油を回収するェ 程、  (4) The process of supplying the pyrolysis gas obtained in step (3) to the condenser and liquefying it to recover the oil,
を包含するプラスチック廃棄物の処理方法であって、前記工程(2)において、処理槽 用スクリューフィーダが備えるシャフトの先端部力 シャフト内部へ過熱蒸気を別途供 給し、該シャフト内部より被処理物で満たされているシャフト外部に向けて噴出させ、 被処理物に過熱蒸気を接触させるプラスチック廃棄物の処理方法。  In the step (2), the force of the tip of the shaft provided in the screw feeder for the processing tank is separately supplied with superheated steam to the inside of the shaft. A plastic waste treatment method in which the material to be treated is ejected toward the outside of the shaft and superheated steam is brought into contact with the material to be treated.
[2] 前記シャフトの先端部は、前記処理槽用スクリューフィーダの排出口側に位置する 請求項 1記載の処理方法。  2. The processing method according to claim 1, wherein a tip end portion of the shaft is located on a discharge port side of the processing tank screw feeder.
[3] 前記シャフトの先端部から供給する過熱蒸気を、前記処理槽内に供給する過熱蒸 気よりも高圧とする請求項 1又は 2記載の処理方法。  [3] The processing method according to claim 1 or 2, wherein the superheated steam supplied from the tip of the shaft is set to a pressure higher than that of the superheated steam supplied into the processing tank.
[4] 前記工程 (3)は、熱分解により生じた熱分解残渣を熱分解装置用スクリューフィー ダにより外部へ取り出す工程をさらに含み、当該工程において、熱分解装置用スクリ ユーフィーダが備えるシャフトの先端部力 過熱蒸気をシャフト内部へ供給し、該シャ フト内部より熱分解残渣で満たされているシャフト外部に向けて噴出させ、熱分解残 渣に過熱蒸気を接触させる請求項 1乃至 3いずれかに記載の処理方法。  [4] The step (3) further includes a step of taking out a thermal decomposition residue generated by the thermal decomposition to the outside with a screw feeder for a thermal decomposition device, and in this step, a shaft of the shaft included in the thermal feeder for the thermal decomposition device 4. Tip force Supplying superheated steam to the inside of the shaft, ejecting it from the inside of the shaft toward the outside of the shaft filled with pyrolysis residue, and bringing the superheated steam into contact with the pyrolysis residue. The processing method as described in.
[5] 前記工程 (4)にお 、てコンデンサ力も排出された被凝縮熱分解ガスを脱臭装置の 内部に取り入れてバーナーにより燃焼し、該脱臭装置の内部で発生する高温ガスを 熱交換器に導いて水を蒸気に変化させ、該熱交換器により発生した蒸気を過熱して 、前記減容装置内に供給する過熱蒸気、前記処理槽用スクリューフィーダに供給す る過熱蒸気、及び前記熱分解装置用スクリューフィーダに供給する過熱蒸気力 な る群より選ばれた少なくとも 1つの過熱蒸気として利用する請求項 4記載の処理方法 [5] In the step (4), the pyrolyzed gas to be condensed which has also been discharged from the condenser is introduced into the deodorizer and burned by a burner, and the high temperature gas generated in the deodorizer is transferred to the heat exchanger. The water is converted into steam, the steam generated by the heat exchanger is superheated, superheated steam supplied into the volume reducing device, superheated steam supplied to the screw feeder for the processing tank, and the thermal decomposition Superheated steam power supplied to the screw feeder for equipment 5. The treatment method according to claim 4, wherein the treatment method is used as at least one superheated steam selected from the group
[6] プラスチック廃棄物からなる被処理物を収容する処理槽と、該処理槽内部に収容さ れた被処理物に対して過熱蒸気を供給する過熱蒸気供給装置と、該過熱蒸気供給 装置から供給される過熱蒸気との接触によって溶融した被処理物を処理槽外部へと 取り出す処理槽用スクリューフィーダとを有する減容装置を具備し、前記過熱蒸気供 給装置が、前記処理槽内に過熱蒸気を供給する第一の過熱蒸気供給装置と、前記 処理槽用スクリューフィーダが備えるシャフトの先端部力 シャフト内部へ過熱蒸気を 供給し、該シャフト内部より被処理物で満たされているシャフト外部に向けて噴出させ る第二の過熱蒸気供給装置とを有するプラスチック廃棄物の処理装置。 [6] A processing tank for storing a processing object made of plastic waste, a superheated steam supply device for supplying superheated steam to the processing object stored in the processing tank, and the superheated steam supply device A volume reducing device having a processing tank screw feeder for taking out the object to be processed melted by contact with the supplied superheated steam to the outside of the processing tank, and the superheated steam supply device is heated in the processing tank. The first superheated steam supply device that supplies steam and the tip force of the shaft provided in the processing tank screw feeder Supply superheated steam to the inside of the shaft, and fill the workpiece from the inside of the shaft to the outside of the shaft A plastic waste treatment device having a second superheated steam supply device that is ejected toward the surface.
[7] 前記第二の過熱蒸気供給装置が、前記第一の過熱蒸気供給装置よりも高圧で過 熱蒸気を供給可能である請求項 6記載の処理装置。  7. The processing apparatus according to claim 6, wherein the second superheated steam supply device can supply superheated steam at a higher pressure than the first superheated steam supply device.
[8] 前記処理槽用スクリューフィーダにより処理槽カも取り出された被処理物を内部に 取り入れて熱分解するための収容槽を有する熱分解装置と、該熱分解装置から取り 出された熱分解ガスを内部に取り入れてガス中に含まれるハロゲン成分を除去する 金属触媒を内蔵した脱ハロゲン装置と、該脱ハロゲン装置を通過したガスを内部に 取り入れて液化するコンデンサとを具備し、前記熱分解装置は熱分解残渣を外部に 取り出すための熱分解装置用スクリューフィーダを有し、前記過熱蒸気供給装置は、 該熱分解装置用スクリューフィーダが備えるシャフトの先端部力 シャフト内部へ過熱 蒸気を供給し、該シャフト内部より熱分解残渣で満たされているシャフト外部に向け て噴出可能である請求項 6又は 7記載の処理装置。  [8] A thermal decomposition apparatus having a storage tank for taking in an object to be processed which has also been taken out by the processing tank screw feeder and thermally decomposing it, and a thermal decomposition taken out from the thermal decomposition apparatus A dehalogenation device incorporating a metal catalyst that removes a halogen component contained in the gas by taking in the gas, and a capacitor that liquefies the gas that has passed through the dehalogenation device. The apparatus has a pyrolysis device screw feeder for taking out the pyrolysis residue to the outside, and the superheated steam supply device supplies the superheated steam to the inside of the shaft of the shaft provided in the pyrolysis device screw feeder. 8. The processing apparatus according to claim 6, wherein the processing apparatus is capable of ejecting from the inside of the shaft toward the outside of the shaft filled with pyrolysis residue.
[9] 前記コンデンサカゝら排出された被凝縮熱分解ガスを内部に取り入れてバーナーに より燃焼する脱臭装置と、該脱臭装置の内部で発生する高温ガスを利用して水を蒸 気に変える熱交換器と、該熱交換器により発生した蒸気を過熱蒸気とするために前 記過熱蒸気供給装置へと供給する蒸気供給路とを備えている請求項 8記載の処理 装置。  [9] A deodorizer that takes in the pyrolyzed gas to be condensed discharged from the condenser and burns it with a burner, and converts water into steam using a high-temperature gas generated inside the deodorizer 9. The processing apparatus according to claim 8, further comprising: a heat exchanger; and a steam supply path that supplies the steam generated by the heat exchanger to the superheated steam supply apparatus so that the steam is generated as superheated steam.
[10] 前記減容装置の処理槽及び前記熱分解装置の収容槽が金属製であって、その内 部にセラミックスが溶着されている請求項 6乃至 9いずれかに記載の処理装置。  10. The processing apparatus according to any one of claims 6 to 9, wherein the processing tank of the volume reduction device and the storage tank of the thermal decomposition apparatus are made of metal, and ceramics are welded to the inside thereof.
PCT/JP2006/323665 2005-12-12 2006-11-28 Method and facility for the disposal of plastics waste WO2007069449A1 (en)

Applications Claiming Priority (2)

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JP2005358286A JP2009051867A (en) 2005-12-12 2005-12-12 Method for treating medical treatment-based plastic waste or the like and apparatus for treating the same
JP2005-358286 2005-12-12

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WO2020169888A1 (en) * 2019-02-21 2020-08-27 Teknologian Tutkimuskeskus Vtt Oy Method and process arrangement for producing hydrocarbons and use

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WO2011054138A1 (en) * 2009-11-03 2011-05-12 徐效奇 Centrifugal scraper film-forming cracking reaction apparatus and process using the same
WO2020169888A1 (en) * 2019-02-21 2020-08-27 Teknologian Tutkimuskeskus Vtt Oy Method and process arrangement for producing hydrocarbons and use
CN113677748A (en) * 2019-02-21 2021-11-19 芬兰国家技术研究中心 Method and process equipment for producing hydrocarbons and use
US11905477B2 (en) 2019-02-21 2024-02-20 Teknologian Tutkimuskeskus Vtt Oy Method and process arrangement for producing hydrocarbons
CN113677748B (en) * 2019-02-21 2024-03-08 芬兰国家技术研究中心 Method and apparatus for producing hydrocarbons and use thereof

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