WO2007056943A1 - Feuille decorative laminee a couche superficielle tissee - Google Patents

Feuille decorative laminee a couche superficielle tissee Download PDF

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Publication number
WO2007056943A1
WO2007056943A1 PCT/CN2006/003066 CN2006003066W WO2007056943A1 WO 2007056943 A1 WO2007056943 A1 WO 2007056943A1 CN 2006003066 W CN2006003066 W CN 2006003066W WO 2007056943 A1 WO2007056943 A1 WO 2007056943A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
strip
woven
sheet
rupture
Prior art date
Application number
PCT/CN2006/003066
Other languages
English (en)
Chinese (zh)
Other versions
WO2007056943A8 (fr
Inventor
Zhengmin Wang
Chen Zhao
Original Assignee
Wilsonart (Shanghai) Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wilsonart (Shanghai) Co., Ltd filed Critical Wilsonart (Shanghai) Co., Ltd
Publication of WO2007056943A1 publication Critical patent/WO2007056943A1/fr
Publication of WO2007056943A8 publication Critical patent/WO2007056943A8/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00—Layered products comprising a layer of paper or cardboard
    • B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/12—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by the relative arrangement of fibres or filaments of different layers, e.g. the fibres or filaments being parallel or perpendicular to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02—Superimposing layers
    • B44C3/025—Superimposing layers to produce ornamental relief structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00—Decorative or ornamental articles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements

Definitions

  • the present invention relates to an interior decorative material having a three-dimensional woven surface and a method of manufacturing the same.
  • Surface decoration materials are essential materials for people to beautify indoor environments.
  • the current surface decoration materials including wallpapers, paints, paints, decorative refractory boards and the like, are mostly flat decorative, lacking in three-dimensional feeling. It is a feasible method to construct a three-dimensional shape on a flat surface with a separate material, but there are many inconveniences in construction and the like.
  • a decorative sheet which is constructed by superimposing and gluing a woven sheet of a plant fiber sheet (e.g., wood sheet) which is interwoven with each other and a fireproof substrate.
  • the woven sheet referred to therein is a plant fiber (e.g., a thin wood chip).
  • the disadvantages of the decorative panel structure are: due to the material of the woven sheet, the coating of the adhesive is difficult and the coating is not uniform, resulting in difficulty in firmly bonding the woven sheets together, so that after interlacing, Due to the influence of stress, the woven fabrics are prone to pull deformation, and the sheets are prone to slippage and misalignment, which affects the appearance of the woven structure.
  • the woven sheet and the fireproof bottom plate are made of two different materials, the woven sheet and the fireproof bottom plate are superimposed and the adhesive is not secure, and it is easy to be detached and damaged, which causes difficulty in construction and cannot be used normally.
  • the structure of the decorative sheet is only applicable to plant fibers and cannot be applied to other materials.
  • the first technical problem to be solved by the present invention is to provide a decorative laminate structure which is applicable to different surface woven materials and planar bottom materials.
  • a second technical problem to be solved by the present invention is to provide a decorative laminate structure which can ensure the weaving quality of the surface layer of the decorative laminate.
  • a third technical problem to be solved by the present invention is to provide a decorative laminate structure which can improve the bonding uniformity and the bonding strength between the layers.
  • a fourth technical problem to be solved by the present invention is to provide a decorative laminate structure which can improve the strength of the decorative laminate itself.
  • the present invention provides a decorative laminate having a three-dimensional woven surface layer, which comprises: a first direction woven strip 1 and a first rupture strip layer 4, the upper surface of the first rupture strip layer 4 is adhered to the lower surface of the first direction woven strip 1, thereby forming a first direction woven strip, a lower layer of the explosion-proof split strip layer 4 is coated with a glue layer;
  • the first direction woven strip and the second directional woven strip are three-dimensionally overlapped or vertically and horizontally woven to form a sheet which is beautifully shaped as a three-dimensional woven surface layer;
  • the rupture cracked paper layer 5 the upper surface of which is adhered to the lower surface of the sheet having the three-dimensional woven surface layer, further forming a flat bottom sheet, and the lower surface of the rupture cracked paper layer 5 is coated with an adhesive mucous layer 6;
  • the rubberized paper layer 7 is bonded to the adhesive layer 6;
  • a flat plate 3 is bonded to the flat bottom sheet having the rubberized paper layer 7 by warming and pressing, thereby forming a decorative laminate having a three-dimensional woven surface layer.
  • the present invention also provides another decorative laminate having a three-dimensional woven surface layer, which comprises:
  • first direction woven strip 1 and a first rupture strip layer 4 the upper surface of the first rupture strip layer 4 is adhered to the lower surface of the first direction woven strip 1, thereby forming a first direction woven strip, a lower layer of the explosion-proof split strip layer 4 is coated with a glue layer;
  • a second direction woven strip 2 and a second rupture strip layer 4' a second rupture strip layer 4, the upper surface of which is adhered to the lower surface of the second direction woven strip 2, thereby forming a second direction woven strip , the lower surface of the second explosion-proof strip layer 4' is coated with a glue layer;
  • the first direction woven strip and the second directional woven strip are three-dimensionally overlapped or vertically and horizontally woven to form a sheet which functions as a three-dimensional woven surface layer;
  • the rupture cracked paper layer 5 the upper surface of which is adhered to the lower surface of the sheet having the three-dimensional woven surface layer, further forming a flat bottom sheet, and the lower surface of the rupture cracked paper layer 5 is coated with an adhesive mucous layer 6;
  • a flat plate 3 is glued to the flat bottom sheet having the rubberized paper layer 7 to form a decorative laminate having a three-dimensional woven surface layer.
  • the present invention also provides a manufacturing method corresponding to the above two decorative laminates having a three-dimensional woven surface layer.
  • the decorative laminate having the three-dimensional woven surface layer newly provided by the present invention has the advantages of easy manufacture, good quality and high strength.
  • FIG. 1A shows a sheet material 12A and an explosion-proof split paper 13A for imparting a three-dimensional surface layer to a woven decorative laminate.
  • Fig. 1B shows that the burst paper 13A is adhered to the back surface of the sheet material 12A by glue to form a material sheet 14B.
  • Fig. 1C shows that the material sheet 14B is cut into strips.
  • Fig. 1D shows the woven strip 15C being vertically overlapped (or longitudinally and transversely) woven from two directions (the first direction and the second direction) to form a woven sheet having a three-dimensional effect.
  • Fig. 2A shows that an explosion-proof split paper 22A is placed on the lower surface of the surface sheet 16D.
  • Fig. 2B shows that the rupture cracking paper 22A is adhered to the lower surface of the surface sheet 16D by glue, and the flat bottom sheet 23B is further formed.
  • Fig. 3A is a first embodiment of the present invention.
  • Fig. 3B is a second embodiment of the present invention.
  • Fig. 4A is a schematic cross-sectional view of a decorative laminate in the first embodiment (refer to Fig. 3A).
  • Fig. 4B is a schematic cross-sectional view of the decorative laminate in the second embodiment (refer to Fig. 3B).
  • Figure 1A shows a sheet material 12A for weaving the surface of a high pressure decorative laminate.
  • the sheet material 12A may be a plant fiber sheet (such as a sheet of bamboo, wood, cloth, etc.), a metal sheet, a line material or other synthetic material sheet (including a plastic sheet, a simulated synthetic material).
  • an explosion-proof split paper 13A is placed below the sheet material 12A, the upper surface of which is coated with glue.
  • the surface glue of the explosion-proof split paper 13A is selected to match the sheet material 12A, so that the sheet material 12A and the burst-proof paper 13A can be firmly adhered together.
  • the present invention allows a material other than the vegetable fiber sheet to be used as a material constituting the woven surface sheet by affixing an explosion-proof split paper 13A under the sheet material 12A, for example: metal foil, linear material or the like. Synthetic material sheets (including plastic sheets, simulated synthetic materials).
  • the burst paper 13A is adhered to the back surface of the surface sheet 12A by glue to form a material sheet 14B.
  • On the back side of the material sheet 14B i.e., the lower surface of the explosion-proof cracked paper 13A
  • glue which is selected to have an easy-drying property, but which has a moderate viscosity after drying, so that it is adhered to a certain surface.
  • the object can be easily removed, and the removed object can be easily reattached to the surface, and it is guaranteed to remain sufficiently firm after re-sticking.
  • the material sheet 14B is cut into strips to form a woven strip 15C which can be woven. It is to be noted that after the material sheet 14B is cut into strips, the sheet material 12A and the burst paper 13A become the first direction woven strip 1 and the first rupture strip layer 4, respectively; and the second direction woven strip The material 2 and the second burst layer 4' are shown in Figures 4A and 4B, respectively.
  • the woven strip 15C is woven in three dimensions (the first direction and the second direction) by three-dimensionally overlapping (or longitudinal and transverse) to form a woven surface sheet 16D.
  • the first direction and the second direction of the weaving may form a right angle perpendicular to each other or may form other angles that are not right angles. Because the glue on the lower surface of the explosion-proof cracked paper 13A has a moderate viscosity after drying, the object adhered to a certain surface can be easily peeled off, and the removed object can be easily re-attached to the surface.
  • the woven strip 15C can be easily moved to a predetermined position in the two weaving directions at the time of knitting, and after moving to a predetermined position, since the lower surface of the rupture tape layer on the back surface of the woven strip 15C is coated with After the adhesive layer is applied with a certain pressure, the woven strips 15C which are moved in the weaving direction are separately woven, and the same can be firmly and uniformly bonded together.
  • the strip 15C since the strip 15C has a certain thickness, and the strip in one direction at the time of knitting is a strip which continuously passes over from the top and passes through the other direction from the bottom, actually
  • the upper and lower surfaces of the surface sheet 16D are not flat (the surface bonded to the explosion-proof cracked paper is called the lower surface, and the surface which is not exposed to the explosion-proof cracked paper is called the upper surface), the surface sheet 16D
  • the unevenness of the upper surface 17D constitutes a three-dimensional feeling.
  • a three-dimensional woven surface sheet 16D is provided with an explosion-proof cracked paper 22A (here, the rupture cracked paper 22A, which corresponds to the rupture cracked paper layer 5 in FIGS. 4A and B). Coated with glue.
  • the burst paper 22A is adhered to the lower surface of the three-dimensional woven surface sheet 16D by glue to form a sheet 16D with a flat bottom surface of the burst paper 22A.
  • Flat bottom sheet 23B see Fig. 2B).
  • the flat bottom surface of the burst paper 22A facilitates bonding of the flat sheet 23B to other planar materials.
  • the bottom surface of the flat sheet 23B (ie The bottom surface of the burst paper 22A is coated with a layer of adhesive mucosa (not shown in Figure 2A, see schematically the adhesive layer 6 of Figure 4A).
  • Fig. 3A is a first embodiment of the present invention.
  • a flat paper sheet 32A having a three-dimensional woven surface sheet 16D is provided with a rubberized paper layer 32A which corresponds to the rubberized paper layer 7 in Fig. 4A.
  • the adhesive-coated paper layer 32A has no adhesive substance thereon, and is adhered by the layer of the adhesive film and the bottom sheet 23B coated on the bottom surface of the flat-bottom sheet 23B.
  • Under the rubberized paper layer 32A there is a layer of solidified glue which has a strong viscosity after being heated and pressurized.
  • a flat plate 33A is disposed under the rubberized paper layer 32A, and the flat plate 33A may be a refractory plate, a metal plate, a plastic plate or other synthetic material plate, which is equivalent to 3 in Fig. 4A.
  • the refractory plate 33A is composed of a stack of kraft paper impregnated with phenolic resin. After high temperature and high pressure treatment, the phenolic resin melts and penetrates in the kraft paper laminate, and is tightly combined, so that a stack of original soft kraft paper becomes a piece of strength and hardness. Refractory board.
  • the flat bottom sheet 23B, the rubberized paper layer 32A and the flat plate 33A are placed in a hot press layer of a hot press (not shown) for warming and pressurizing treatment.
  • the adhesive film layer on the bottom surface of the flat-bottom sheet 23B under pressure acts to stick the bottom surface of the flat-bottom sheet 23B and the upper surface of the adhesive-coated paper layer 32A.
  • the adhesive layer under the flat sheet 23B and the solidified adhesive layer under the adhesive paper layer 32A are melted, and the lower surface of the adhesive paper layer 32A and the flat plate 33A are pasted together.
  • the adhesive layer of the bottom surface of the flat sheet 23B is selected so that the upper surface of the adhesive paper layer 32A is suitable for sticking to the bottom surface of the flat sheet 23B, and the lower surface of the adhesive paper layer 32A is solidified.
  • the glue layer has a stronger adhesive force after being melted (by pressure), and is suitable for sticking the flat plate 33A.
  • Fig. 3B is a second embodiment of the present invention.
  • a flat plate 33B is disposed below the flat bottom sheet 23B, which corresponds to 3 in Fig. 4A.
  • the flat plate 33B may be a wooden board (such as a blockboard, a particleboard, a medium density board, a triplet), a plastic board, a metal board or other synthetic material board.
  • the flat bottom sheet 23B and the flat plate 33B whose bottom surface is coated with the adhesive film layer can be placed in a cold press (not shown), and the flat bottom is pressed by pressurization.
  • the sheet 23B and the flat plate 33B are pasted together; or the flat bottom sheet 23B and the flat plate 33B are pasted together by pressure heating.
  • they can be easily attached to the bottom surface of the flat sheet 23B, so that the adhesive layer paper 32A in the first embodiment can be omitted, and the selection of the adhesive film layer is not The above strict requirements, but if the plastic plate or the metal plate is directly adhered to the flat substrate 23B, the selection of the adhesive film layer is required to be high.
  • the burst paper is a thinner but tougher paper (it has a unit weight of about 1/4 of that of general kraft paper), but its toughness is stronger than that of kraft paper. Therefore, after a layer of explosion-proof paper is attached to the bottom surface of the three-dimensional woven surface sheet 16D, it is not easy to be torn, so as to facilitate processing.
  • Fig. 4A is a schematic cross-sectional view of a decorative laminate in the first embodiment (refer to Fig. 3A).
  • a cross-sectional view of the decorative laminate includes a first direction woven strip 1 and a second directional woven strip 2.
  • the first rupture tape strip layer 4 and the second rupture crack strip layer 4' are respectively attached to the back sides of the first direction woven strip 1 and the second directional woven strip 2, and the strip 1 is woven in the first direction.
  • the lower surface of the sheet 16D having the upper surface having the three-dimensional surface layer woven by the second direction woven strip 2 is affixed with the rupture crack layer 5, and the lower surface of the rupture crack layer 5 has the adhesive layer 6 in the glue.
  • Fig. 4B is a cross-sectional view of the decorative laminate in the second embodiment (refer to Fig. 3B).
  • the cross-sectional view of the decorative laminate includes a first direction woven strip 1 and a second directional woven strip 2.
  • the first rupture tape strip layer 4 and the second rupture crack strip layer 4' are respectively attached to the back sides of the first direction woven strip 1 and the second directional woven strip 2, and the strip 1 is woven in the first direction.
  • the lower surface of the sheet 16D having the upper surface having the three-dimensional surface layer woven by the second direction woven strip 2 is affixed with the rupture cracking paper layer 5, and the flat blasting layer 5 has a flat plate 3'.
  • the adhesive layer 6 is merely an illustration in Figs. 4A and 4B. In the actual product, the adhesive layer 6 is absorbed by the adhering material (such as the explosion-proof layer 5).

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention porte sur une feuille décorative laminée à couche superficielle tissée comprenant: une bande tissée (1) placée dans une première direction, et une première bande de papier (4) anti glissement dont la surface supérieure est collée à la surface inférieure de la bande tissée (1) de manière à constituer une pièce tissée placée dans une première direction dont la surface inférieure est revêtue d'une couche d'adhésif; une bande tissée (2) placée dans une deuxième direction, et une deuxième bande de papier (4') anti glissement de manière à constituer une pièce tissée placée dans une deuxième direction dont la surface supérieure est collée à la surface inférieure de la bande tissée (2) et dont la surface inférieure est revêtue d'une couche d'adhésif. Les pièces tissées placées dans la première et la deuxième direction forment: (i) une feuille présentant une surface tissée par entrecroisement ou tissage, (ii) une couche de papier antiglissement (5) dont la surface inférieure est collée à la feuille présentant une couche de surface tissée, (iii) une feuille à fond plat, la surface inférieure de la couche (5) de papier anti glissement (5) étant revêtue d'une couche adhésive (6) et une couche de papier revêtue d'adhésif étant collée à la couche d'adhésif (6), et (iv) une plaque plane (3) collée à la feuille à fond plat comprenant la couche de papier (7), par pressage à chaud pour former une feuille laminée décorative.
PCT/CN2006/003066 2005-11-17 2006-11-15 Feuille decorative laminee a couche superficielle tissee WO2007056943A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN200520046595.0 2005-11-17
CN200512046595 2005-11-17

Publications (2)

Publication Number Publication Date
WO2007056943A1 true WO2007056943A1 (fr) 2007-05-24
WO2007056943A8 WO2007056943A8 (fr) 2007-08-16

Family

ID=38048292

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2006/003066 WO2007056943A1 (fr) 2005-11-17 2006-11-15 Feuille decorative laminee a couche superficielle tissee

Country Status (2)

Country Link
CN (1) CN101312826A (fr)
WO (1) WO2007056943A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109070625A (zh) * 2016-05-26 2018-12-21 楠正夫 装饰用表面形成材料及使用其施以装饰而成的物品
WO2019126059A1 (fr) * 2017-12-21 2019-06-27 Attends Healthcare Products, Inc. Bandes composites

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2148117Y (zh) * 1992-12-04 1993-12-01 冯国良 竹胶合装饰板
JP2001277213A (ja) * 2000-03-31 2001-10-09 Matsushita Electric Works Ltd 床材の製造方法
EP1477367A1 (fr) * 2003-05-12 2004-11-17 Faurecia Innenraum Systeme GmbH Garniture interieure plastique avec trois et procédé pour sa fabrication
CN2701959Y (zh) * 2004-04-30 2005-05-25 邱文益 装饰板材

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2148117Y (zh) * 1992-12-04 1993-12-01 冯国良 竹胶合装饰板
JP2001277213A (ja) * 2000-03-31 2001-10-09 Matsushita Electric Works Ltd 床材の製造方法
EP1477367A1 (fr) * 2003-05-12 2004-11-17 Faurecia Innenraum Systeme GmbH Garniture interieure plastique avec trois et procédé pour sa fabrication
CN2701959Y (zh) * 2004-04-30 2005-05-25 邱文益 装饰板材

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109070625A (zh) * 2016-05-26 2018-12-21 楠正夫 装饰用表面形成材料及使用其施以装饰而成的物品
CN109070625B (zh) * 2016-05-26 2020-01-07 楠正夫 装饰用表面形成材料及使用其施以装饰而成的物品
WO2019126059A1 (fr) * 2017-12-21 2019-06-27 Attends Healthcare Products, Inc. Bandes composites

Also Published As

Publication number Publication date
CN101312826A (zh) 2008-11-26
WO2007056943A8 (fr) 2007-08-16

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