WO2007042394A1 - A method to deposit a coating by sputtering - Google Patents

A method to deposit a coating by sputtering Download PDF

Info

Publication number
WO2007042394A1
WO2007042394A1 PCT/EP2006/066776 EP2006066776W WO2007042394A1 WO 2007042394 A1 WO2007042394 A1 WO 2007042394A1 EP 2006066776 W EP2006066776 W EP 2006066776W WO 2007042394 A1 WO2007042394 A1 WO 2007042394A1
Authority
WO
WIPO (PCT)
Prior art keywords
doping element
sputter
oxides
sputter target
sputtering
Prior art date
Application number
PCT/EP2006/066776
Other languages
French (fr)
Inventor
Hilde Delrue
Jurgen Denul
Anneke Segers
Original Assignee
Nv Bekaert Sa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nv Bekaert Sa filed Critical Nv Bekaert Sa
Priority to US12/088,551 priority Critical patent/US20080217162A1/en
Priority to JP2008534975A priority patent/JP2009511742A/en
Priority to EP06793846A priority patent/EP1935000A1/en
Publication of WO2007042394A1 publication Critical patent/WO2007042394A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3411Constructional aspects of the reactor
    • H01J37/3414Targets
    • H01J37/3426Material

Definitions

  • the invention relates to a method to deposit a coating on a substrate by sputtering using a sputter target comprising a doping element whereby the deposited coating is substantially free of said doping element.
  • the invention further relates to a sputter target having as sputter material a non-conductive main component and a semiconductive or conductive doping element.
  • the first method comprises reactive sputtering from a metallic target
  • the second method comprises sputtering from a ceramic target.
  • a method to avoid these problems is to sputter from a ceramic target.
  • these targets cannot be used in a direct current (DC) sputtering process. They can only be used in an RF sputtering process.
  • RF power supplies presently available are not suitable for large area coating with high power.
  • the limited heat conductivity of the ceramic also limits the maximum power density of a ceramic target. Since the deposition rate is linear dependent to the power density, the deposition speed during
  • a doping element can be added to the sputter target.
  • the doping element will be incorporated in the deposited coating, it may have a negative effect on the properties of the coating.
  • a method to deposit a coating on a substrate by sputtering from a sputter target is provided.
  • the sputter target comprises as sputter material a main component and a doping element.
  • the substrate is heated during sputtering to obtain a deposited coating that is substantially free of the doping element.
  • the substrate is for example heated to a temperature higher than 200
  • the method preferably comprises the sublimation and/or evaporation of the doping element during the sputter process or comprises the sublimation and/or evaporation of a reaction product of the doping element that is created during the sputter process.
  • the reaction product of the doping element is for example the result of a reaction of the doping element with the sputter gas.
  • the deposited coating is substantially free of the doping element.
  • the temperature of the substrate is higher than the sublimation and/or evaporation temperature of the doping element or the reaction product of the doping element. More preferably, the temperature of the substrate is also higher than the temperature of the deposition chamber. This can for example be realized by heating the substrate, by cooling the deposition chamber or by a combination of both.
  • the substrate is heated to a temperature higher than 200 °C and more preferably to a temperature higher than 300 °C, 400 °C, 500°C, 600 °C or 700 °C.
  • Sublimation is defined as the change of state of a substance from the solid state to the gaseous state without first becoming a liquid.
  • Evaporation is defined as the change of state of a substance from the liquid state to the gaseous state.
  • the doping element or the reaction product of the doping element condenses, for example on the walls of the vacuum chamber or on cooling shields placed in the vacuum chamber.
  • the method is in particular of importance for sputter materials of a sputter target having as main component a component having no conductivity or having a low conductivity.
  • a sputter material By doping such a sputter material with an electrically conductive doping element, the sputter material is becoming electrically conductive so that the sputter target can be used for DC or pulsed DC sputtering.
  • the doping element will have no negative effect on the properties of the coating.
  • the sputter material has preferably a resistivity lower than 6000 ⁇ m. More preferably, the sputter material of a sputter target according to the present invention has a resistivity lower than 1200 ⁇ m and most preferably the resistivity of the sputter material is lower than 120 ⁇ m.
  • the resistivity is preferably lower than 15000 ⁇ m.
  • the doping element or a reaction product of this doping element created during the sputtering preferably has a low sublimation temperature and/or evaporation temperature in vacuum.
  • the sublimation and/or evaporation temperature in vacuum can be calculated via the Clausius-Clapeyron law :
  • T p T o /(l + T o * ln(p o / p)/(L/ k)) whereby T 0 is the sublimation and/or evaporation temperature at standard pressure p 0 ; k is the Boltzmann constant; L is the latent heat vaporization per molecule.
  • the doping element or the reaction product thereof has a sublimation and/or evaporation temperature lower than 700 °C, more preferably the sublimation and/or evaporation temperature is lower than 600 °C or even lower than 500 °C as for example 400 °C.
  • 'vacuum' is meant that the pressure in the deposition chamber during sputtering is between 10 " mbar and 10 "1 mbar.
  • the deposited coating is substantially free of the doping element.
  • the concentration of the doping element is lower than 5 at% in the deposited coating. More preferably, the concentration is lower than 1 at% or even lower than 0.1 at% (i.e. lower than the detection limit of X-ray PhotoSpectrometry).
  • a plate or screen such as a cooled plate or screen in the deposition chamber.
  • This selectively deposition has as advantage that the doping element can be recovered more easily.
  • any metal or metal alloy or any oxide, nitride or mixture of oxides and nitrides can be considered.
  • the method according to the present invention is in particular suitable for sputter targets having a target material with as main component a component having a low electrical conductivity such as ceramic materials as for example zirconium oxides, either stabilized or non stabilized.
  • ceramic materials as for example zirconium oxides, either stabilized or non stabilized.
  • Zirconium oxide can for example be stabilized with yttrium, calcium or magnesium.
  • Other examples comprise cerium oxide (f.e. Ce ⁇ 2 ), aluminium oxide
  • lithium cobalt oxide f.e. LiCoO 2
  • chromium oxide f.e.
  • the doping element in principle any element that is sublimating and/or evaporating in vacuum at a relatively low temperature or that is resulting in a reaction product during the sputter process that is sublimating and/or evaporating at a relatively low temperature and that is giving the sputter target the required electrical conductivity can be considered.
  • the doping element comprises a metal.
  • Preferred doping elements are silver, tin, zinc, bismuth and antimony. In reactive sputter processes (for example processes in argon or oxygen atmosphere), silver and tin are preferred doping elements as both elements form oxides with low sublimation and/or evaporation temperature.
  • the concentration of the doping element is mainly determined by the electrical conductivity of the target that is required. The higher the concentration of the doping element, the higher the electrical conductivity of the target will be.
  • the concentration of the doping element is between 1 and 50 wt%, for example between 1 and 40 wt% or between 2 and 20 wt %, as for example 5, 10, 15 wt%.
  • the method according to the present invention can be used to deposit any type of coating.
  • Preferred coatings comprise ceramic coatings such as oxides, nitrides and oxynitrides.
  • coatings comprise zirconium oxides, such as YSZ (yttrium stabilized zirconium), cerium oxides, aluminium oxides, lithium cobalt oxides, chromium oxides, indium oxides and titanium oxides,
  • the properties of the coating are not influenced by the doping element.
  • a sputter target comprises a sputter material.
  • This sputter material comprises a main component having no conductivity or a low conductivity and a doping element being semiconductive or conductive.
  • the doping element is providing the sputter material the required electrical conductivity so that the sputter target can be used in a DC sputtering process.
  • the main component and the doping element are present in a concentration to give the sputter material a resistivity lower than 6000 ⁇ m.
  • the sputter material of a sputter target according to the present invention has a resistivity lower than 1200 ⁇ m and most preferably the resistivity of the sputter material is lower than 120 ⁇ m.
  • the sputter target according to the present invention can be obtained by any technique known in the art, for example by spraying, sintering or pressing such as cold or hot isostatic pressing.
  • a planar 2 inch sputter target comprising zirconium oxide/yttrium oxide (88/12) doped with 20-30 wt% silver is provided.
  • the sputter target can be manufactured by any method known in the art.
  • a preferred method to manufacture the sputter target is by spraying, e.g. flame or plasma spraying the target material on a target holder.
  • the target holder of the sputter target mentioned in the example is planar, also cylindrical target holders can be considered.
  • An adhesion promoting layer can be applied on the target holder before the application of the target material.
  • the target as described above is used in a DC sputter process (power 100 W) to deposit an YSZ coating on a MgO substrate.
  • the substrate temperature was 700 °C.
  • the sputtering process was done with on O 2 flow between 0.6 and 2 seem and an Ar flow of 130 seem.
  • the pressure in the vacuum chamber was about 2.10 "2 mbar.
  • the concentration of the silver in the deposited coating was determined by means of X-ray PhotoSpectrometry. The concentration was below the detection limit.
  • Biaxial textured (200) YSZ layers could be deposited with a FWHM of 3.5°.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The invention relates to a method to deposit a coating on a substrate by sputtering using a sputter target comprising a doping element whereby the deposited coating is substantially free of the doping element. The invention further relates to a sputter target having as sputter material a non-conductive main component and a semiconductive or conductive doping element.

Description

A METHOD TO DEPOSIT A COATING BY SPUTTERING
Field of the invention.
The invention relates to a method to deposit a coating on a substrate by sputtering using a sputter target comprising a doping element whereby the deposited coating is substantially free of said doping element.
The invention further relates to a sputter target having as sputter material a non-conductive main component and a semiconductive or conductive doping element.
Background of the invention.
To deposit thin ceramic layers by means of sputtering, there are roughly two ways: the first method comprises reactive sputtering from a metallic target; the second method comprises sputtering from a ceramic target.
Both methods have some drawbacks.
Instabilities in the process, arcing, poisoning of the target and disappearing anode are well known phenomena associated with reactive sputtering processes.
Another drawback of reactive sputter processes is the oxidation of the metallic substrate that may occur at high temperatures due to the presence of oxygen. This problem occurs in particular in case of in situ heating during the reactive sputtering. This can have negative implications on the quality of the deposited layer and on the interface quality between the substrate and the deposited layer. This is well known in processes such as epitaxial growth of biaxial textured buffer layers for high temperature superconductors in which oxidation of the substrate can destroy the texture.
A method to avoid these problems is to sputter from a ceramic target. However, due to the low electrical conductivity of the ceramic material, these targets cannot be used in a direct current (DC) sputtering process. They can only be used in an RF sputtering process. RF power supplies presently available are not suitable for large area coating with high power. The limited heat conductivity of the ceramic also limits the maximum power density of a ceramic target. Since the deposition rate is linear dependent to the power density, the deposition speed during
RF sputtering is low.
To increase both the electrical conductivity and the heat conductivity of a ceramic sputtering target, a doping element can be added to the sputter target. However, as the doping element will be incorporated in the deposited coating, it may have a negative effect on the properties of the coating.
Summary of the invention. It is an object of the present invention to provide a method to deposit a coating on a substrate avoiding the problems of the prior art. It is another object of the invention to provide a method to deposit a coating by sputtering from a sputter target comprising a doping element whereby the deposited coating is substantially free of this doping element.
It is a further object of invention to provide a sputter target suitable for direct current (DC) or pulsed DC sputtering.
According to a first aspect of the present invention a method to deposit a coating on a substrate by sputtering from a sputter target is provided.
The sputter target comprises as sputter material a main component and a doping element.
The substrate is heated during sputtering to obtain a deposited coating that is substantially free of the doping element. The substrate is for example heated to a temperature higher than 200
°C. The method preferably comprises the sublimation and/or evaporation of the doping element during the sputter process or comprises the sublimation and/or evaporation of a reaction product of the doping element that is created during the sputter process. The reaction product of the doping element is for example the result of a reaction of the doping element with the sputter gas.
As the doping element is sublimated and/or evaporated during the sputter process, the deposited coating is substantially free of the doping element. To avoid that the sublimated and/or evaporated product is incorporated in the deposited coating, it is preferred that the temperature of the substrate is higher than the sublimation and/or evaporation temperature of the doping element or the reaction product of the doping element. More preferably, the temperature of the substrate is also higher than the temperature of the deposition chamber. This can for example be realized by heating the substrate, by cooling the deposition chamber or by a combination of both.
In a preferred embodiment of the present invention, the substrate is heated to a temperature higher than 200 °C and more preferably to a temperature higher than 300 °C, 400 °C, 500°C, 600 °C or 700 °C.
Sublimation is defined as the change of state of a substance from the solid state to the gaseous state without first becoming a liquid. Evaporation is defined as the change of state of a substance from the liquid state to the gaseous state.
After sublimation and/or evaporation, the doping element or the reaction product of the doping element condenses, for example on the walls of the vacuum chamber or on cooling shields placed in the vacuum chamber.
The method is in particular of importance for sputter materials of a sputter target having as main component a component having no conductivity or having a low conductivity. By doping such a sputter material with an electrically conductive doping element, the sputter material is becoming electrically conductive so that the sputter target can be used for DC or pulsed DC sputtering.
As the deposited coating is substantially free of the doping element, the doping element will have no negative effect on the properties of the coating.
To be used in a DC sputtering process, the sputter material has preferably a resistivity lower than 6000 Ω m. More preferably, the sputter material of a sputter target according to the present invention has a resistivity lower than 1200 Ω m and most preferably the resistivity of the sputter material is lower than 120 Ω m.
To be used in a pulsed DC sputtering process, the resistivity is preferably lower than 15000 Ω m.
The doping element or a reaction product of this doping element created during the sputtering preferably has a low sublimation temperature and/or evaporation temperature in vacuum.
The sublimation and/or evaporation temperature in vacuum can be calculated via the Clausius-Clapeyron law :
Tp = To /(l + To * ln(po/ p)/(L/ k)) whereby T0 is the sublimation and/or evaporation temperature at standard pressure p0; k is the Boltzmann constant; L is the latent heat vaporization per molecule.
Preferably, the doping element or the reaction product thereof has a sublimation and/or evaporation temperature lower than 700 °C, more preferably the sublimation and/or evaporation temperature is lower than 600 °C or even lower than 500 °C as for example 400 °C. For the purpose of this invention, with 'vacuum' is meant that the pressure in the deposition chamber during sputtering is between 10" mbar and 10"1 mbar.
The deposited coating is substantially free of the doping element.
With 'substantially free' is meant that the concentration of the doping element is lower than 5 at% in the deposited coating. More preferably, the concentration is lower than 1 at% or even lower than 0.1 at% (i.e. lower than the detection limit of X-ray PhotoSpectrometry).
To selectively deposit the sublimated and/or evaporated doping element, it can be preferred to provide a plate or screen such as a cooled plate or screen in the deposition chamber. This selectively deposition has as advantage that the doping element can be recovered more easily.
As main component of the sputter target any metal or metal alloy or any oxide, nitride or mixture of oxides and nitrides can be considered.
The method according to the present invention is in particular suitable for sputter targets having a target material with as main component a component having a low electrical conductivity such as ceramic materials as for example zirconium oxides, either stabilized or non stabilized. Zirconium oxide can for example be stabilized with yttrium, calcium or magnesium. Other examples comprise cerium oxide (f.e. Ceθ2), aluminium oxide
(f.e. AI2O3), lithium cobalt oxide (f.e. LiCoO2), chromium oxide (f.e.
Cr2O3), indium oxide (In2O3), titanium oxide (f.e. TiO2), LiPON, strontium barium titanate (SrBaTiO3), ...
Also sub- and superstoechiometric variants of these oxides can be considered.
As doping element in principle any element that is sublimating and/or evaporating in vacuum at a relatively low temperature or that is resulting in a reaction product during the sputter process that is sublimating and/or evaporating at a relatively low temperature and that is giving the sputter target the required electrical conductivity can be considered. Preferably, the doping element comprises a metal. Preferred doping elements are silver, tin, zinc, bismuth and antimony. In reactive sputter processes (for example processes in argon or oxygen atmosphere), silver and tin are preferred doping elements as both elements form oxides with low sublimation and/or evaporation temperature.
The concentration of the doping element is mainly determined by the electrical conductivity of the target that is required. The higher the concentration of the doping element, the higher the electrical conductivity of the target will be.
Preferably, the concentration of the doping element is between 1 and 50 wt%, for example between 1 and 40 wt% or between 2 and 20 wt %, as for example 5, 10, 15 wt%.
In principle, the method according to the present invention can be used to deposit any type of coating.
Preferred coatings comprise ceramic coatings such as oxides, nitrides and oxynitrides.
Examples of coatings comprise zirconium oxides, such as YSZ (yttrium stabilized zirconium), cerium oxides, aluminium oxides, lithium cobalt oxides, chromium oxides, indium oxides and titanium oxides,
SrBaTiO3,...
As the deposited coating is substantially free of the doping element, the properties of the coating are not influenced by the doping element.
According to a second aspect of the present invention, a sputter target is provided. The sputter target comprises a sputter material. This sputter material comprises a main component having no conductivity or a low conductivity and a doping element being semiconductive or conductive. The doping element is providing the sputter material the required electrical conductivity so that the sputter target can be used in a DC sputtering process.
The main component and the doping element are present in a concentration to give the sputter material a resistivity lower than 6000 Ω m.
More preferably, the sputter material of a sputter target according to the present invention has a resistivity lower than 1200 Ω m and most preferably the resistivity of the sputter material is lower than 120 Ω m.
The sputter target according to the present invention can be obtained by any technique known in the art, for example by spraying, sintering or pressing such as cold or hot isostatic pressing.
Description of the preferred embodiments of the invention.
According to the present invention a planar 2 inch sputter target comprising zirconium oxide/yttrium oxide (88/12) doped with 20-30 wt% silver is provided.
The sputter target can be manufactured by any method known in the art. A preferred method to manufacture the sputter target is by spraying, e.g. flame or plasma spraying the target material on a target holder. Although the target holder of the sputter target mentioned in the example is planar, also cylindrical target holders can be considered.
An adhesion promoting layer can be applied on the target holder before the application of the target material.
The target as described above is used in a DC sputter process (power 100 W) to deposit an YSZ coating on a MgO substrate.
The substrate temperature was 700 °C. The sputtering process was done with on O2 flow between 0.6 and 2 seem and an Ar flow of 130 seem. The pressure in the vacuum chamber was about 2.10"2 mbar.
The concentration of the silver in the deposited coating was determined by means of X-ray PhotoSpectrometry. The concentration was below the detection limit.
Due to the high substrate temperature epitaxial layers of YSZ were grown.
Biaxial textured (200) YSZ layers could be deposited with a FWHM of 3.5°.

Claims

1. A method to deposit a coating on a substrate by sputtering from a sputter target, said sputter target comprising as sputter material a main component and a doping element, whereby said substrate is heated during sputtering to obtain a coating that is substantially free of said doping element.
2. A method according to claim 1 , whereby said substrate is heated during sputtering to a temperature higher than 200 °C.
3. A method according to claim 1 or 2, whereby said method comprises the sublimation and/or evaporation of said doping element or comprises the sublimation and/or evaporation of a reaction product of said doping element during the sputter process.
4. A method according to any one of the preceding claims, whereby said substrate is heated during sputtering to a temperature higher than the sublimation and/or evaporation temperature of said doping element.
5. A method according to any one of the preceding claims, whereby said sputtering is DC or pulsed DC sputtering.
6. A method according to any one of the preceding claims, whereby said sputter material has a resistivity lower than 15000 Ω m.
7. A method according to any one of the preceding claims, whereby said sputter material has a resistivity lower than 6000 Ω m.
8. A method according to any one of the preceding claims, whereby said doping element or said reaction product of said doping element has in vacuum a sublimation temperature lower than 700 °C.
9. A method according to any one of the preceding claims, whereby said doping element is selected from the group consisting of silver, tin, zinc, bismuth and antimony.
10. A method according to any one of the preceding claims, whereby said doping element is present in said sputter material in a concentration ranging between 1 and 50 wt%.
1 1. A method according to any one of the preceding claims, whereby said main component is selected from the group consisting of metals, metal alloys, oxides, nitrides and mixtures thereof.
12. A method according to any one of the preceding claims, whereby said main component is selected from the group consisting of cerium oxide, aluminium oxide, lithium cobalt oxide, chromium oxide, indium oxide, titanium oxide, LiPON and strontium barium titanate.
13. A sputter target comprising a sputter material, said sputter material comprising a main component having no conductivity or having a low conductivity and a doping element being semiconductive or conductive, said main component and said doping element being present in a concentration to give the sputter material a resistivity lower than 15000 Ω m, whereby said doping element or a reaction product of said doping element is sublimating and/or evaporating in vacuum when said sputter target is used in a sputtering process.
14. A sputter target according to claim 13, whereby said resistivity is lower than 6000 Ω m.
15. A sputter target according to claim 13 or 14, whereby said resistivity is lower than 1200 Ω m.
16. A sputter target according to any one of claims 13 to 15, whereby said resistivity is lower than 120 Ω m.
17. A sputter target according to any one of claims 13 to 16, whereby said sputter target is suitable to be used in a DC or pulsed DC sputtering process.
18. A sputter target according to any one of claims 13 to 17, whereby said doping element or said reaction product of said doping element has in vacuum a sublimation temperature lower than 700 °C.
19. A sputter target according to any one of claims 13 to 18, whereby said doping element is selected from the group consisting of silver, gold, antimony, bismuth and tin.
20. A sputter target according to any one of claims 13 to 19, whereby said doping element is present in said sputter material in a concentration ranging between 1 and 50 wt%.
21. A sputter target according to any one of claims 13 to 20, whereby said main component is selected from the group consisting of metals, metal alloys, oxides, nitrides and mixtures thereof.
22. A sputter target according to any one of claims 13 to 21 , whereby said main component is selected from the group consisting of zirconium oxides, stabilized zirconium oxides, cerium oxides, aluminium oxides, lithium cobalt oxides, zinc oxides, chromium oxides, indium oxides and titanium oxides.
PCT/EP2006/066776 2005-10-13 2006-09-27 A method to deposit a coating by sputtering WO2007042394A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US12/088,551 US20080217162A1 (en) 2005-10-13 2006-09-27 Method to Deposit a Coating By Sputtering
JP2008534975A JP2009511742A (en) 2005-10-13 2006-09-27 Method for depositing a film by sputtering
EP06793846A EP1935000A1 (en) 2005-10-13 2006-09-27 A method to deposit a coating by sputtering

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP05109518.0 2005-10-13
EP05109518 2005-10-13

Publications (1)

Publication Number Publication Date
WO2007042394A1 true WO2007042394A1 (en) 2007-04-19

Family

ID=35950248

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2006/066776 WO2007042394A1 (en) 2005-10-13 2006-09-27 A method to deposit a coating by sputtering

Country Status (6)

Country Link
US (1) US20080217162A1 (en)
EP (1) EP1935000A1 (en)
JP (1) JP2009511742A (en)
KR (1) KR20080071973A (en)
CN (1) CN101273431A (en)
WO (1) WO2007042394A1 (en)

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2225406A1 (en) * 2007-12-21 2010-09-08 Infinite Power Solutions, Inc. Method for sputter targets for electrolyte films
US8168322B2 (en) 2005-03-25 2012-05-01 Front Edge Technology, Inc. Thin film battery with protective packaging
WO2013056968A1 (en) * 2011-10-19 2013-04-25 Heraeus Materials Tech Gmbh Sputtering target and use thereof
US8502494B2 (en) 2009-08-28 2013-08-06 Front Edge Technology, Inc. Battery charging apparatus and method
US8628645B2 (en) * 2007-09-04 2014-01-14 Front Edge Technology, Inc. Manufacturing method for thin film battery
US8679674B2 (en) 2005-03-25 2014-03-25 Front Edge Technology, Inc. Battery with protective packaging
US8728176B2 (en) 2007-04-27 2014-05-20 Front Edge Technology, Inc. Pulsed laser cutting of thin film battery
US8753724B2 (en) 2012-09-26 2014-06-17 Front Edge Technology Inc. Plasma deposition on a partially formed battery through a mesh screen
US8864954B2 (en) 2011-12-23 2014-10-21 Front Edge Technology Inc. Sputtering lithium-containing material with multiple targets
US8865340B2 (en) 2011-10-20 2014-10-21 Front Edge Technology Inc. Thin film battery packaging formed by localized heating
WO2015031920A1 (en) 2013-09-05 2015-03-12 Plansee Se Conductive target material
US9077000B2 (en) 2012-03-29 2015-07-07 Front Edge Technology, Inc. Thin film battery and localized heat treatment
US9257695B2 (en) 2012-03-29 2016-02-09 Front Edge Technology, Inc. Localized heat treatment of battery component films
KR101608546B1 (en) * 2008-01-23 2016-04-01 사푸라스트 리써치 엘엘씨 Thin film electrolyte for thin film batteries
US9356320B2 (en) 2012-10-15 2016-05-31 Front Edge Technology Inc. Lithium battery having low leakage anode
US9773652B2 (en) 2011-07-01 2017-09-26 Ube Material Industries, Ltd. MgO target for sputtering
US9887429B2 (en) 2011-12-21 2018-02-06 Front Edge Technology Inc. Laminated lithium battery
DE102018112335A1 (en) * 2018-05-23 2019-11-28 Hartmetall-Werkzeugfabrik Paul Horn Gmbh magnetron sputtering
US11549174B2 (en) 2017-12-18 2023-01-10 Soleras Advanced Coatings Bv Sprayed lithium cobalt oxide targets
US11651790B2 (en) * 2007-12-18 2023-05-16 Jx Nippon Mining & Metals Corporation Thin film comprising titanium oxide, and method of producing thin film comprising titanium oxide
WO2024052218A1 (en) 2022-09-09 2024-03-14 Soleras Advanced Coatings Bv Conductive sputtering target and method for depositing a layer therewith

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100291431A1 (en) * 2009-05-13 2010-11-18 Front Edge Technology, Inc. Thin film battery with protective packaging
US9249498B2 (en) * 2010-06-28 2016-02-02 Micron Technology, Inc. Forming memory using high power impulse magnetron sputtering
CN102140620B (en) * 2011-03-08 2013-04-10 西安宇杰表面工程有限公司 Preparation process of AlN/ZrN nano multilayer film
DE102011117177A1 (en) * 2011-10-28 2013-05-02 Oerlikon Trading Ag, Trübbach Method for providing sequential power pulses
US9159964B2 (en) 2012-09-25 2015-10-13 Front Edge Technology, Inc. Solid state battery having mismatched battery cells
DE102014105531A1 (en) * 2014-04-17 2015-10-22 Schmid Energy Systems Gmbh LiPON or LiPSON solid electrolyte layers and methods of making such layers
US10008739B2 (en) 2015-02-23 2018-06-26 Front Edge Technology, Inc. Solid-state lithium battery with electrolyte
DE102015007291A1 (en) * 2015-06-10 2016-12-15 Forschungszentrum Jülich GmbH Process for producing nanostructured layers
US10957886B2 (en) 2018-03-14 2021-03-23 Front Edge Technology, Inc. Battery having multilayer protective casing
CN108558390A (en) * 2018-05-21 2018-09-21 九江职业技术学院 A kind of cutter enhancing nano-composite coating and preparation method thereof
CN115110030B (en) * 2022-07-04 2024-05-07 河南科技大学 Cerium doped high-entropy alloy nitride coating and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5567523A (en) * 1994-10-19 1996-10-22 Kobe Steel Research Laboratories, Usa, Applied Electronics Center Magnetic recording medium comprising a carbon substrate, a silicon or aluminum nitride sub layer, and a barium hexaferrite magnetic layer
US20030038028A1 (en) * 2001-08-17 2003-02-27 W. C. Heraeus Gmbh & Co. Kg Sputter target based on titanium dioxide
US20050115828A1 (en) * 2002-02-06 2005-06-02 Saint-Gobain Glass France Non-stoichiometric niox ceramic target
JP2005179129A (en) * 2003-12-19 2005-07-07 Kyocera Corp Conductive titanium oxide sintered compact, sputtering target, translucent member, and image display device

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3799862A (en) * 1971-11-19 1974-03-26 United Aircraft Corp Apparatus for sputtering
JPH09125228A (en) * 1995-10-31 1997-05-13 Nikon Corp Mask, and formation of pattern of thin dielectric film using same
JP4747330B2 (en) * 2000-07-03 2011-08-17 独立行政法人 日本原子力研究開発機構 Preparation of rutile type titanium oxide single crystal thin film
US7537677B2 (en) * 2005-01-19 2009-05-26 Guardian Industries Corp. Method of making low-E coating using ceramic zinc inclusive target, and target used in same
US7838133B2 (en) * 2005-09-02 2010-11-23 Springworks, Llc Deposition of perovskite and other compound ceramic films for dielectric applications

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5567523A (en) * 1994-10-19 1996-10-22 Kobe Steel Research Laboratories, Usa, Applied Electronics Center Magnetic recording medium comprising a carbon substrate, a silicon or aluminum nitride sub layer, and a barium hexaferrite magnetic layer
US20030038028A1 (en) * 2001-08-17 2003-02-27 W. C. Heraeus Gmbh & Co. Kg Sputter target based on titanium dioxide
US20050115828A1 (en) * 2002-02-06 2005-06-02 Saint-Gobain Glass France Non-stoichiometric niox ceramic target
JP2005179129A (en) * 2003-12-19 2005-07-07 Kyocera Corp Conductive titanium oxide sintered compact, sputtering target, translucent member, and image display device

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
AGASHE C ET AL: "Optimization of the electrical properties of magnetron sputtered aluminum-doped zinc oxide films for opto-electronic applications", PREPARATION AND CHARACTERIZATION, ELSEVIER SEQUOIA, NL, vol. 442, no. 1-2, 1 October 2003 (2003-10-01), pages 167 - 172, XP004458317, ISSN: 0040-6090 *
SHELPAKOVA I R ET AL: "The Use of Evaporation in Vacuum for Purification and Analysis of Zinc", MATERIALS RESEARCH BULLETIN, ELSEVIER, KIDLINGTON, GB, vol. 33, no. 2, February 1998 (1998-02-01), pages 173 - 181, XP004111244, ISSN: 0025-5408 *

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8168322B2 (en) 2005-03-25 2012-05-01 Front Edge Technology, Inc. Thin film battery with protective packaging
US8679674B2 (en) 2005-03-25 2014-03-25 Front Edge Technology, Inc. Battery with protective packaging
US8475955B2 (en) 2005-03-25 2013-07-02 Front Edge Technology, Inc. Thin film battery with electrical connector connecting battery cells
US8728176B2 (en) 2007-04-27 2014-05-20 Front Edge Technology, Inc. Pulsed laser cutting of thin film battery
US8628645B2 (en) * 2007-09-04 2014-01-14 Front Edge Technology, Inc. Manufacturing method for thin film battery
US11651790B2 (en) * 2007-12-18 2023-05-16 Jx Nippon Mining & Metals Corporation Thin film comprising titanium oxide, and method of producing thin film comprising titanium oxide
EP2225406A4 (en) * 2007-12-21 2012-12-05 Infinite Power Solutions Inc Method for sputter targets for electrolyte films
JP2011509502A (en) * 2007-12-21 2011-03-24 インフィニット パワー ソリューションズ, インコーポレイテッド Method of sputtering a target for an electrolyte membrane
EP2225406A1 (en) * 2007-12-21 2010-09-08 Infinite Power Solutions, Inc. Method for sputter targets for electrolyte films
US9334557B2 (en) 2007-12-21 2016-05-10 Sapurast Research Llc Method for sputter targets for electrolyte films
KR101608546B1 (en) * 2008-01-23 2016-04-01 사푸라스트 리써치 엘엘씨 Thin film electrolyte for thin film batteries
US8502494B2 (en) 2009-08-28 2013-08-06 Front Edge Technology, Inc. Battery charging apparatus and method
US9773652B2 (en) 2011-07-01 2017-09-26 Ube Material Industries, Ltd. MgO target for sputtering
WO2013056968A1 (en) * 2011-10-19 2013-04-25 Heraeus Materials Tech Gmbh Sputtering target and use thereof
US8865340B2 (en) 2011-10-20 2014-10-21 Front Edge Technology Inc. Thin film battery packaging formed by localized heating
US9887429B2 (en) 2011-12-21 2018-02-06 Front Edge Technology Inc. Laminated lithium battery
US8864954B2 (en) 2011-12-23 2014-10-21 Front Edge Technology Inc. Sputtering lithium-containing material with multiple targets
US9257695B2 (en) 2012-03-29 2016-02-09 Front Edge Technology, Inc. Localized heat treatment of battery component films
US9077000B2 (en) 2012-03-29 2015-07-07 Front Edge Technology, Inc. Thin film battery and localized heat treatment
US8753724B2 (en) 2012-09-26 2014-06-17 Front Edge Technology Inc. Plasma deposition on a partially formed battery through a mesh screen
US9356320B2 (en) 2012-10-15 2016-05-31 Front Edge Technology Inc. Lithium battery having low leakage anode
WO2015031920A1 (en) 2013-09-05 2015-03-12 Plansee Se Conductive target material
US11081325B2 (en) 2013-09-05 2021-08-03 Plansee Se Conductive target material
US11549174B2 (en) 2017-12-18 2023-01-10 Soleras Advanced Coatings Bv Sprayed lithium cobalt oxide targets
DE102018112335A1 (en) * 2018-05-23 2019-11-28 Hartmetall-Werkzeugfabrik Paul Horn Gmbh magnetron sputtering
WO2024052218A1 (en) 2022-09-09 2024-03-14 Soleras Advanced Coatings Bv Conductive sputtering target and method for depositing a layer therewith
BE1030855A1 (en) 2022-09-09 2024-04-03 Soleras Advanced Coatings Bv Conductive sputtering target and method for depositing a layer with it

Also Published As

Publication number Publication date
EP1935000A1 (en) 2008-06-25
CN101273431A (en) 2008-09-24
KR20080071973A (en) 2008-08-05
JP2009511742A (en) 2009-03-19
US20080217162A1 (en) 2008-09-11

Similar Documents

Publication Publication Date Title
US20080217162A1 (en) Method to Deposit a Coating By Sputtering
TWI390061B (en) A method of preparing a metal oxide layer of a predetermined structure by arc evaporation
Heiroth et al. Yttria-stabilized zirconia thin films by pulsed laser deposition: Microstructural and compositional control
JPH06158308A (en) Target for sputtering for indium-tin oxide film and its production
Madhuri Thermal protection coatings of metal oxide powders
US7208195B2 (en) Methods and apparatus for deposition of thin films
Wolfe et al. Synthesis of titanium carbide/chromium carbide multilayers by the co-evaporation of multiple ingots by electron beam physical vapor deposition
Li et al. Effect of spray parameters on the electrical conductivity of plasma-sprayed La1− xSrxMnO3 coating for the cathode of SOFCs
US5698314A (en) Compound body of vacuum-coated sintered material and process for its production
Schulz et al. Two-source jumping beam evaporation for advanced EB-PVD TBC systems
CN107299313A (en) Method for preparing cubic oxide zirconium layer
Lippens et al. Chemical instability of the target surface during DC-magnetron sputtering of ITO-coatings
Nédélec et al. Gas phase deposition of diffusion barriers for metal substrates in solid oxide fuel cells
Ermolov et al. Superconducting MgB 2 films obtained by magnetron sputtering
US6154119A (en) TI--CR--AL--O thin film resistors
Wu et al. Ir-based multi-component coating on tungsten carbide by RF magnetron sputtering process
JP2003100154A (en) Transparent conductive film, its manufacturing method and its application
Karim et al. Deposition of tin-doped indium oxide films by a modified reactive magnetron sputtering process
US20080296149A1 (en) Mixed chromium oxide-chromium metal sputtering target
Clift et al. Deposition and analysis of Ir-Al coatings for oxidation protection of carbon materials at high temperatures
JP2003239063A (en) Transparent conductive thin film, its manufacturing method, and sputtering target used for its manufacture
Deshpandey et al. Evaporation processes
US3963839A (en) Method for the preparation of thin layers of tungsten and molybdenum
US6420826B1 (en) Flat panel display using Ti-Cr-Al-O thin film
JPH0238302A (en) Formation of superconducting thin film

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application
WWE Wipo information: entry into national phase

Ref document number: 2006793846

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 200680035219.9

Country of ref document: CN

WWE Wipo information: entry into national phase

Ref document number: 12088551

Country of ref document: US

WWE Wipo information: entry into national phase

Ref document number: 1020087007746

Country of ref document: KR

WWE Wipo information: entry into national phase

Ref document number: 2008534975

Country of ref document: JP

NENP Non-entry into the national phase

Ref country code: DE

WWP Wipo information: published in national office

Ref document number: 2006793846

Country of ref document: EP