WO2007026707A1 - Crosslinked nitrile copolymer rubber, nitrile copolymer rubber composition, and process for producing the composition - Google Patents

Crosslinked nitrile copolymer rubber, nitrile copolymer rubber composition, and process for producing the composition Download PDF

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Publication number
WO2007026707A1
WO2007026707A1 PCT/JP2006/316999 JP2006316999W WO2007026707A1 WO 2007026707 A1 WO2007026707 A1 WO 2007026707A1 JP 2006316999 W JP2006316999 W JP 2006316999W WO 2007026707 A1 WO2007026707 A1 WO 2007026707A1
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copolymer rubber
tolyl
weight
plasticizer
cross
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PCT/JP2006/316999
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French (fr)
Japanese (ja)
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Akira Imada
Yoshiyuki Odagawa
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Zeon Corporation
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Priority to JP2007533262A priority Critical patent/JPWO2007026707A1/en
Publication of WO2007026707A1 publication Critical patent/WO2007026707A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/11Esters; Ether-esters of acyclic polycarboxylic acids

Definitions

  • Nitrile copolymer rubber cross-linked product Nitrile copolymer rubber cross-linked product, nitrile copolymer rubber composition, and method for producing the composition
  • the brittle temperature is low (excellent in cold resistance) and the gasoline permeability is low (gasoline permeability resistance). It relates to a crosslinked nitrile copolymer rubber.
  • a rubber nitrile copolymer rubber containing a, j8-ethylenically unsaturated-tolyl monomer unit and a conjugated diene monomer unit or olefin monomer unit has been used. It is known as rubber with excellent oil resistance, and its cross-linked products are mainly used as materials for rubber products around various oils of automobiles such as fuel hoses, gaskets, packings and oil seals.
  • nitrile content ⁇ , j8-ethylenically unsaturated-tolyl monomer unit
  • Patent Document 1 discloses an extremely high-tolyl-tolyl copolymer rubber having a nitrile content of 45% by weight or more (in the examples, -tolyl content is 48% by weight).
  • a rubber hose for fuel equipped with a cross-linked layer in which the blending amount of the cold-resistant plasticizer is increased so that the gasoline permeability and the brittle temperature are not more than specific numbers, respectively.
  • the market it is desirable to further reduce gasoline permeability even on the premise of using a rubber having a high -tolyl content.
  • Patent Document 2 a rubber for a fuel hose comprising a blend of a nitrile copolymer rubber having a nitrile content of 43 to 50% by weight and a vinyl chloride resin having a specific solubility parameter and molecular weight. Compositions have been proposed. However, in recent years when environmental problems have become stricter, rubber cross-linked products containing a large amount of halogen are desired.
  • Patent Document 3 the ultra-high height-tolyl used for the glass transition temperature of 15-30 ° C and the glass transition temperature extrapolation end temperature of 70 ° C or less (super-high-tolyl is the nitrile content. It means a very high tolyl content of 55-80% by weight.) -Tolyl copolymer rubbers have been proposed. However, since the rubber of Patent Document 3 has a high brittle temperature of -3 to 12 ° C, the operating temperature environment is limited, and the plasticizer tends to bleed.
  • Patent Document 1 Japanese Patent Laid-Open No. 11-304058
  • Patent Document 2 JP 2001-72804 A
  • Patent Document 3 Japanese Patent Laid-Open No. 2002-206011
  • the object of the present invention is to provide an unsaturated nitrile monomer unit content of! /, A very low level of gasoline, low gasoline permeability, low brittleness and low brittle temperature. It is to provide a crosslinked polymer rubber.
  • the present inventors have found that the problems result of intensive studies to solve, for example, nitrile content 55 to 80 wt 0/0 of ultra high - tolyl - latex tolyl copolymer rubber, plastic It was found that the above-mentioned object was achieved by mixing a solid mixture obtained by mixing with an emulsion of an agent and then coagulating and drying, thereby completing the present invention.
  • a, j8-ethylenically unsaturated-tolyl monomer unit having 55 to 80 wt% -tolyl copolymer rubber (A) Agent (B) Ol: LO There is provided a cross-linked tolyl copolymer rubber containing 0 part by weight and having an embrittlement temperature of ⁇ 50 to ⁇ 5 ° C.
  • the cross-linked product preferably has a gasoline permeability coefficient force of 200 g'mmZm 2 'day or less with respect to gasohol in which the weight ratio of isooctane Ztoluene Zethanol is 40Z40Z20.
  • the plasticizer (B) is an ester compound (b) of a compound (bl) having a chemical structure represented by the following general formula (1) and an ether bond-containing alcohol (b2). .
  • R represents an alkylene group having 2 to 10 carbon atoms, and COOH represents a carboxy group.
  • the cross-linked product is preferably the ⁇ , j8-ethylenically unsaturated-tolyl monomer unit force acrylonitrile unit and Z or meta-tally-tolyl unit.
  • the -tolyl copolymer rubber (A) further comprises 20 to 45% by weight of a gen monomer unit and a Z or a-olefin monomer unit.
  • the plasticizer (B) is dibutoxetyl adipate and Z or di (butoxyethoxyethyl) adipate.
  • a method for producing the above-tolyl copolymer rubber composition comprising a, j8-ethylenically unsaturated-tolyl monomer unit 55 to 80% by weight.
  • a method for producing a nitrile copolymer rubber composition is provided.
  • the plasticizer (B) force is preferably the ester compound (b).
  • a laminate having at least a layer (I) comprising any of the above-mentioned tolyl copolymer rubber cross-linked products, preferably any of the above-mentioned tolyl copolymers.
  • the gasoline permeability is low and the brittle temperature is low and the brittle temperature is low. Things are provided.
  • the -tolyl copolymer rubber cross-linked product of the present invention comprises: a, j8-ethylenically unsaturated-tolyl monomer unit 55 to 80 wt% -tolyl copolymer rubber (A) in 100 parts by weight
  • A a, j8-ethylenically unsaturated-tolyl monomer unit 55 to 80 wt% -tolyl copolymer rubber
  • A a bridge that contains 0.1 to 100 parts by weight of plasticizer (B) and has an embrittlement temperature in the range of -50 to -5 ° C.
  • the nitrile copolymer rubber (A) has an ⁇ , ⁇ -ethylenically unsaturated-tolyl monomer unit in an amount of 55 to 80% by weight, preferably 56%, based on 100% by weight of all monomer units. -76 wt%, more preferably 57-72 wt%. If the a, j8-ethylenically unsaturated-tolyl monomer unit content is too low, the oil resistance of the cross-linked product may deteriorate and the gasoline permeability may increase. On the other hand, if the content of 0L, j8-ethylenically unsaturated-tolyl monomer unit is too large, the brittle temperature may increase.
  • the ⁇ , j8-ethylenically unsaturated nitrile monomer forming the a, j8-ethylenically unsaturated-tolyl monomer unit is an a, ⁇ -ethylenically unsaturated compound having a nitrile group. If there is no limit. Examples of such compounds include: acrylonitrile; ⁇ - chloroacrylonitrile; a-halogenoacrylo-tolyl such as a-bromoacrylonitrile; and (X-alkylacrylonitrile; such as meta-tali-tolyl. Among these, acrylonitrile and And Z or meta-tally-tolyl are preferred, j8-ethylenically unsaturated-tolyl monomer may be used in combination of two or more of these.
  • the nitrile copolymer rubber (A) usually also has a gen monomer unit or an ⁇ -olefin monomer unit because the cross-linked product has rubber elasticity.
  • the gen monomer forming the gen monomer unit is preferably a conjugated gen unit such as 1,3 butadiene, isoprene, 2,3 dimethyl-1,3 butadiene, 1,3 pentagen, etc. And a non-conjugated diene monomer having 5 to 12 carbon atoms, such as 1,4 pentagen and 1,4 monohexagen. Of these, 1,3 butadiene is preferred, with conjugated diene monomers being preferred.
  • a-olefin monomer forming the a-olefin monomer unit ethylene, propylene, 1-butene, 4-methyl 1-pentene, 1 to 1, which preferably have 2 to 12 carbon atoms are preferred. Examples include xenene and 1-otaten.
  • the content of the gen monomer unit or a-olefin monomer unit in the nitrile copolymer rubber (A) is 45 to 20% by weight, preferably 100 to 20% by weight, preferably 100% by weight of the total monomer units. 4 4 to less than 24% by weight, more preferably 43 to 28% by weight. If these monomer units are too small, the rubber elasticity of the crosslinked product may be lowered. On the other hand, if it is too much, heat aging resistance and chemical stability may be impaired.
  • the nitrile copolymer rubber (A) can be copolymerized in addition to the ⁇ , ⁇ -ethylenically unsaturated-tolyl monomer unit, the gen monomer unit or the ⁇ - olefin monomer unit.
  • Other monomer units may be contained in an amount of preferably 20% by weight or less, more preferably 10% by weight or less, and particularly preferably 5% by weight or less based on 100% by weight of the total monomer units.
  • Other strong copolymerizable monomers include, for example, aromatic bur compounds such as styrene, a-methylstyrene, butyltoluene; acrylic acid, methacrylic acid, maleic acid, anhydrous maleic acid, itaconic acid, A, ⁇ -ethylenically unsaturated carboxylic acid and its anhydride such as itaconic anhydride, fumaric acid, fumaric anhydride; methyl (meth) acrylate [means methyl acrylate and methyl methacrylate. The same applies to ethyl (meth) acrylate.
  • 100 ° C) is preferably 15-200, more preferably 30
  • the mu-one viscosity of the nitrile copolymer rubber (A) is too low, the strength characteristics of the crosslinked product may be deteriorated. Conversely, if it is too high, the processability of the nitrile copolymer rubber composition may be reduced.
  • the method for producing the nitrile copolymer rubber (A) is not particularly limited. In general, ⁇ , ⁇ -ethylenically unsaturated-tolyl monomer, gen monomer or a-olefin monomer, and other copolymerizable with these that can be prepared as required A method of copolymerizing monomers is convenient and preferable.
  • the polymerization method deviations from the known emulsion polymerization method, suspension polymerization method, bulk polymerization method and solution polymerization method can be used, but the ease of control of the polymerization reaction can be improved with the plasticizer (B) described later.
  • An emulsion polymerization method using a force-on surfactant such as stool for mixing is preferable.
  • the nitrile copolymer rubber (A) is obtained by hydrogenating (hydrogenation reaction) an unsaturated bond portion in a gen monomer unit of a copolymer obtained by copolymerization as described above. Even so.
  • the method for hydrogenation is not particularly limited, and a known method may be employed.
  • the polymerization method of the nitrile copolymer rubber (A) is not limited! For example, the following method can be employed as an example of the polymerization method.
  • ⁇ -ethylenically unsaturated-tolyl monomer (ml) used for polymerization and Of the total 100% by weight of conjugation monomer (m2), 60-85% by weight of monomer (ml) in the initial (first stage) polymerization, and 3-15% by weight of monomer ( Use m2). If the amount of monomer (ml) used exceeds 85% by weight, or if the amount of monomer (m2) used is less than 3% by weight, the monomer (m2 ) May disappear and polymerization may stop.
  • the amount of monomer (ml) used is less than 60% by weight, or if the amount of monomer (m2) used exceeds 15% by weight, the total amount of nitrile copolymer rubber produced will increase. There is a possibility that the content of the monomer (ml) unit with respect to 100% by weight of the monomer unit is less than 55% by weight.
  • the remainder of the monomer is fed.
  • the remainder of the monomer may be supplied continuously or divided and supplied in multiple stages.
  • the second stage of polymerization is carried out by continuously supplying the remainder of the monomer, usually all of the remainder of the monomer is fed over 1 hour and the polymerization conversion rate is 50-80. The polymerization is stopped when the weight percentage is reached.
  • the monomer added in the second stage polymerization m
  • the total ratio of 1) and the monomer (m2) is 100% by weight, the following is preferable. That is, less than 50% by weight monomer (ml) and more than 50% by weight monomer (m2), preferably 20-40% by weight monomer (ml) and 60-80% by weight.
  • the monomer (m2) may disappear before the predetermined polymerization conversion rate is reached, and the polymerization may stop.
  • the second and subsequent polymerizations are performed by supplying the remainder of the monomer in multiple stages, that is, when the polymerization is performed in three stages, for example, the first stage polymerization conversion rate
  • a part of the remainder of the monomer is supplied at a time to perform the second stage polymerization, and when the polymerization conversion rate reaches 30 to 50% by weight.
  • the remainder of the monomer is supplied at a time to carry out the third stage polymerization, and the polymerization is usually stopped when the polymerization conversion rate reaches 50 to 80% by weight.
  • the first, second, and third stage polymerization conversion rates reached 10 to 30% by weight, 30 to 50% by weight, and 50 to 65% by weight, respectively.
  • the remainder of the monomer is sequentially fed to polymerize, and the polymerization is stopped when the polymerization conversion rate reaches 65 to 85% by weight.
  • the monomer supplied at each stage after the second stage is the monomer (ml) and monomer (m2) to be added at each stage.
  • the total ratio is 100% by weight, the following is preferable. That is, less than 50% by weight of monomer (ml) and 50% by weight or more of monomer (m2), preferably 20-40% by weight of monomer (ml) and 60-80% by weight of single monomer It may be a body (m2), or all may be a monomer (m2). If the monomer (m2) is less than 50% by weight, the monomer (m2) may disappear before the predetermined polymerization conversion rate is reached, and the polymerization may be stopped.
  • nitrile copolymer rubber cross-linked product of the present invention Before the nitrile copolymer rubber cross-linked product of the present invention is obtained, a -tolyl copolymer rubber composition containing nitrile copolymer rubber (A) and plasticizer (B) is prepared. There is a need.
  • plasticizer (B) those conventionally used as a plasticizer for blending rubber can be used without limitation.
  • plasticizers examples include the following.
  • a compound (bl) having a chemical structure represented by the following general formula (1) such as dibutoxy shechinolea dipate, di (butoxy shech chechinole) adipate, an ether bond-containing alcohol (b2), Of the ester compound (b).
  • R represents an alkylene group having 2 to 10 carbon atoms
  • COOH represents a carboxy group
  • dialkyl esters of adipic acid such as di (2-ethylhexyl) adipate, disodecyl adipate, diisonol adipate, etc .; di (2-ethylhexyl) azelate, diisooctyl Azelaic acid esters such as azelate, di-n-hexyl azelate; sebacate esters such as di-n-butyl sebacate, di (2-ethylhexyl) sebacate; dibutyl phthalate, di (2-ethyl) Xylyl) phthalate, di-n-octyl phthalate, diisobutyl phthalate, diheptyl phthalate, diphenyl phthalate, diisodecyl phthalate, diunedecyl phthalate, butyl benzyl phthalate, dinor
  • Compound (bl) represented by the above general formula (1) which is one raw material component of the ester compound (b) [hereinafter sometimes referred to as the compound (bl).
  • the alkylene group R is preferably a straight chain.
  • the carbon number is preferably 2 to 10 and more preferably 4 to 8.
  • Specific examples of the compound (bl) include succinic acid, dartaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid and the like.
  • an ether bond-containing alcohol (b2) which is the other raw material component of the ester compound (b) [hereinafter sometimes referred to as an alcohol (b2). ] Is preferably monohydric alcohol.
  • the carbon number is preferably 4 to 10, and more preferably 6 to 8.
  • the number of ether bonds contained in the molecule of alcohol (b2) is preferably 1 to 4, more preferably 1 to 2.
  • preferable alcohol (b2) include alcohols having 4 carbon atoms and 1 ether bond such as methoxypropyl alcohol, ethoxyethyl alcohol, propoxymethyl alcohol; dimethoxyethyl alcohol, methoxyethoxymethyl alcohol (CH
  • Alcohols with 5 carbon atoms and 1 ether bond such as butyl alcohol, ethoxypropyl alcohol, propoxyethyl alcohol, etc .; dimethoxypropyl alcohol, methoxyethoxyethyl alcohol (CH 2 O—C H O—C H OH), diethoxymethyl alcohol
  • Alcohol having 5 carbon atoms and 2 ether bonds such as alcohol; Butoxyethyl alcohol, propoxypropyl alcohol, ethoxybutyl alcohol, methoxypentyl alcohol and other 6 carbon ethers having 1 ether bond; dimethoxybutyl alcohol, methoxy Ethoxypropinoreanoreconole (CH OC H OC H OH), Jetki Shech Alcohol having 6 carbon atoms and 2 ether linkages such as alcohol, butoxypropyl alcohol, propoxybutyl alcohol, ethoxypentyl alcohol, methoxyhexyl alcohol, etc. 7 alcohols having 1 ether bond; dimethoxypentyl alcohol , Methoxyethoxybutyl alcohol (CH OC H OC H OH),
  • An alcohol having 2 ether linkages an alcohol having 8 ether linkages such as pentoxypropyl alcohol, butoxybutyranolol, propoxypentinoreanolol, ethoxyhexenoreanolol and methoxyheptyl alcohol; Butokishetoki Siethyl Alcohol (CH OC H OC H OH), Dipropoxychetyl alcohol
  • Mouth pill alcohol (CH O-C H O-C H OH), diethoxybutyl alcohol, etc.
  • ester compound (b) a compound obtained by arbitrarily combining the compound (bl) and the alcohol (b2) can be used.
  • a monoester compound and a diester compound are preferably used.
  • a diester compound is preferable.
  • preferable diester compounds include dibutoxy acetyl adipate and di (butoxyethoxyethyl) adipate, and di (butoxyethoxyethyl) adipate is particularly preferable.
  • the mixing ratio of the nitrile copolymer rubber (A) and the plasticizer (B) is such that the plasticizer (B) in the emulsion is 100 parts by weight of the -tolyl copolymer rubber (A) in the latex. 0.1-: LOO parts by weight, preferably 3-50 parts by weight, more preferably 5-20 parts by weight. If the amount of the plasticizer (B) is too small, the brittle temperature of the resulting crosslinked product may be increased. Conversely, if the amount is too large, bleeding of the plasticizer may occur. [0041] Nitrile copolymer rubber (A) the concentration of the latex, more preferably preferably fixture 10 to 50 wt% 5-60 wt 0/0. Further, it is preferable that the nitrile copolymer rubber (A) is produced by emulsion polymerization and used after completion of the polymerization reaction.
  • emulsion of plasticizer (B) is preferably one of the concentration of 10 to 70% by weight of a medium of water, more preferably from 20 to 60 weight 0/0.
  • the method for preparing the emulsion is not limited, but preferably 1 to 20% by weight, more preferably 1.5 to 15% by weight of the emulsifier is dissolved in water with respect to the plasticizer (B), and then stirred vigorously.
  • the method of introducing the plasticizer (B) under the shearing force of is preferred.
  • emulsifiers include key-on surfactants such as potassium rosinate, sodium lauryl sulfate, sodium dodecylbenzene sulfonate; polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, polyoxyethylene sorbitan alkyl esters, etc.
  • Nonionic surfactants Cationic surfactants such as didecyldimethylammonum chloride and stearyl trimethylammonumum chloride, and the same emulsifier used for emulsion polymerization of nitrile copolymer rubber (A) Things can be used.
  • the mixing method of the latex of the nitrile copolymer rubber (A) and the emulsion of the plasticizer (B) is not limited as long as they can be mixed sufficiently uniformly. Either continuous type may be used.
  • the obtained mixed solution is coagulated.
  • a method of adding a coagulant such as salt calcium, barium sulfate, aluminum sulfate to the mixed solution under stirring is usually employed.
  • the solidified product is filtered and then dried at 40 to: LOO ° C., preferably 50 to 90 ° C., to obtain a solid product.
  • the water content of the solid is preferably 0.05 to 5% by weight, more preferably 0.1 to 1.0% by weight.
  • the -tolyl copolymer rubber composition of the present invention usually contains a mixture for rubber other than the mixture of the -tolyl copolymer rubber (A) and the plasticizer (B) obtained as described above. Containing agents, for example
  • cross-linking agent for forming a cross-linked product.
  • the crosslinking agent is not limited as long as it is normally used as a crosslinking agent for nitrile group-containing copolymer rubber.
  • Preferred crosslinker Examples thereof include a sulfur-based crosslinking agent or an organic peroxide crosslinking agent, and among them, a sulfur-based crosslinking agent is more preferable.
  • Sulfur-based crosslinking agents include powdered sulfur, sulfur white, precipitated sulfur, colloidal sulfur, surface treatment sulfur and insoluble sulfur, and the like; sulfur chloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide, dibenzo Sulfur-containing compounds such as thiazyl disulfide, N, N, monodithiobis (hexahydro-2H-azenopine-2), phosphorus-containing polysulfide and polymer polysulfide; tetramethylthiuramdis And sulfur-donating compounds such as rufide, selenium dimethyldithiocarbamate, and 2- (4 'morpholinodithio) benzothiazole.
  • a crosslinking assistant such as zinc white or stearic acid; guanidine, aldehyde-amine, aldehyde-ammonia, thiazole, sulfenamide, thiourea
  • Crosslinking accelerators such as systems can be used.
  • the amount of these crosslinking aids and crosslinking accelerators is not particularly limited, and is usually used in the range of 0.1 to 5 parts by weight per 100 parts by weight of the nitrile copolymer rubber (A). Can do.
  • Examples of the organic peroxide crosslinking agent include dicumyl peroxide, t-butylcumyl peroxide, di-t-butyl peroxide, tamen hydroperoxide, paramentane hydroperoxide, 1, 3 and 1, 4 bis (t-butylperoxyisopropyl) benzene, 1,1-di-t-butylperoxy-3,3 trimethylcyclohexane, 4,4 bis- (t-butylperoxy) -n-butylvalerate, 2,5 Dimethyl-2,5 Di-t-butylperoxyhexane, 2,5-Dimethyl-2,5-di-t-butylperoxyhexyne-3, 1,1-di-t-butylperoxy 3,5,5 Trimethylcyclohexane, p Examples include ruperoxide, t-butylperoxyisopropyl carbonate, t-butylperoxybenzoate and the like.
  • a polyfunctional monomer such as trimethylolpropane trimetatalylate, dibutenebenzene, ethylene dimetatalylate, or triallyl isocyanurate is used as a crosslinking aid. It is done.
  • the amount of these crosslinking aids is not particularly limited, but it can be generally used in the range of 0.5 to 20 parts by weight with respect to 100 parts by weight of the nitrile copolymer rubber (A).
  • the content of the crosslinking agent in the nitrile copolymer rubber composition is not limited, but is preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the nitrile copolymer rubber (A). More preferably, it is 0.2 to 5 parts by weight.
  • the nitrile copolymer rubber composition may contain other crosslinking retarders, anti-aging agents, fillers, reinforcing agents, lubricants, adhesives, lubricants, flame retardants, antifungal agents, and antistatic agents as necessary. You may contain additives, such as a coloring agent and a coloring agent.
  • an anti-aging agent such as phenol, amine, benzimidazole or phosphoric acid can be used.
  • phenolic systems such as 2,2'-methylenebis (4-methyl 6-t-butylphenol)
  • amine systems 4,4'-bis ( ⁇ , a-dimethylbenzyl) diphenylamine is used in benzimidazole systems.
  • Examples include 2-mercaptobenzimidazole. These may be used alone or in combination of two or more.
  • carbon black, silica, calcium carbonate, magnesium carbonate, tar, clay and the like can be used. These can be obtained by adding a silane coupling agent or the like.
  • the nitrile copolymer rubber composition may be blended with a rubber other than the nitrile copolymer rubber (A) as long as the effects of the present invention are not impaired.
  • the rubber other than the nitrile copolymer rubber (A) is not particularly limited. Examples thereof include attalinole rubber, fluoro rubber, styrene butadiene copolymer rubber, ethylene propylene terpolymer rubber, natural rubber, polyisoprene rubber and the like.
  • crosslinking agents for example, metal soap Z sulfur vulcanizing agent, triazine Z dithiocarbamate compound, polycarboxylic acid Z-form salt compound, polyamine System compounds (hexamethylenediamine, triethylenediamine, triethylenetetramine, hexamethylenediamine rubamate, ethylenediamine amine rubamate, etc.) can be used in combination as necessary.
  • metal soap Z sulfur vulcanizing agent triazine Z dithiocarbamate compound
  • polycarboxylic acid Z-form salt compound polyamine System compounds (hexamethylenediamine, triethylenediamine, triethylenetetramine, hexamethylenediamine rubamate, ethylenediamine amine rubamate, etc.) can be used in combination as necessary.
  • the -tolyl copolymer rubber (A) and the plasticizer (B) are also used.
  • anti-aging agents, supplements, etc., excluding cross-linking agents and heat-labile cross-linking aids are added to solid mixtures.
  • Components such as strong agents are primarily kneaded with a mixer such as a Banbury mixer, intermixer, kneader, etc., then transferred to a roll or the like and added with a crosslinking agent, etc., followed by secondary kneading.
  • Mu-one viscosity of the nitrile copolymer rubber composition (hereinafter referred to as "compound dome viscosity") (ML, 100 ° C) is preferably 20 to 200, More preferably 30-15
  • the -tolyl copolymer rubber crosslinked product of the present invention is obtained by crosslinking the -tolyl copolymer rubber composition prepared as described above.
  • molding is performed with a molding machine corresponding to the shape of the cross-linked product to be obtained, for example, an extruder, an injection molding machine, a compressor, a roll, and the like.
  • the shape of the cross-linked product is fixed by reaction.
  • Crosslinking may be performed after molding in advance, or may be performed simultaneously with molding.
  • the molding temperature is usually 10 to 200 ° C, preferably 25 to 120 ° C.
  • the crosslinking temperature is usually 100 to 200 ° C, preferably 130 to 190 ° C, and the crosslinking time is usually 1 minute to 24 hours, preferably 2 minutes to 1 hour.
  • the cross-linked tolyl copolymer rubber of the present invention has a brittle temperature according to JIS K6301 of ⁇ 50 to ⁇ 5 ° C., preferably ⁇ 35 to ⁇ 5 ° C., more preferably ⁇ 25 to ⁇ 7. ° C. If the embrittlement temperature is too low, the gasoline permeability of the cross-linked product may be high. Conversely, if the brittle temperature is too high, use in a low temperature environment becomes difficult.
  • the -tolyl copolymer rubber cross-linked product of the present invention is an aluminum cup method (test of examples described later) using gasohol (mixture of gasoline and alcohol) in which the weight ratio of isooctane Z toluene Z ethanol is 40Z40Z20.
  • gasoline permeability measured by law reference is, 200g'mm / m 2 'day is preferably less tool 180g'mm / m 2' day or less, more preferably tool 16 0g'mmZm 2 'day or less are particularly preferred . If the gasoline permeability is too high, it is not suitable as a low gasoline permeability material required for fuel hoses.
  • the laminate having at least the layer (I) made of the cross-linked product is suitably used as a fuel hose or the like.
  • 8-ethylenically unsaturated-tolyl monomer unit is 5 wt% or more and less than 55 wt%, preferably 18 wt% or more and 45 wt% or less.
  • Laminar strength is preferred due to low gasoline permeability.
  • the rubber (L) has the same monomer units as the nitrile copolymer rubber (A) except that the content of a, j8-ethylenically unsaturated-tolyl monomer units is different.
  • the plasticizer (M) is the same as the plasticizer (B).
  • each layer is preferably 0.1 to LOmm, more preferably 0.2 to 5 mm for layer (I), and preferably 0.1 to LOmm, more preferably 0.2 to 5 mm for layer ( ⁇ ). It is.
  • the total thickness of the layer (I) and layer ( ⁇ ) is the same as that of layer (I).
  • the low gasoline permeability possessed by the layer and the low brittleness temperature characteristics possessed by the layer ( ⁇ ) can be highly balanced.
  • a multilayer hose having two or more layers having at least the layer (I) as an inner layer, which also has such a laminate strength, can be used as a fuel hose.
  • the crosslinked nitrile copolymer rubber of the present invention has low gasoline permeability even at a so-called ultra-high level where the unsaturated nitrile monomer unit content is 55 to 80 wt%. Brittleness has the advantage of low temperature. Therefore, for example, it is useful as a fuel hose having a single layer of the cross-linked product, and as a fuel hose having a multilayer structure having the cross-linked product as an inner layer. Furthermore, the -tolyl copolymer rubber cross-linked product of the present invention can be suitably used for sealing purposes (packing, gasket, diaphragm, etc.).
  • the mu-one viscosity of the “nitrile copolymer rubber” (Polymer-one) and the mu-one viscosity of the “-Tolyl copolymer rubber composition” (Compound-one) are JIS K6300 ⁇ Therefore, measure 7.
  • the nitrile copolymer rubber composition was put into a mold having a length of 15 cm, a width of 15 cm, and a depth of 0.2 cm, and press-molded at 160 ° C. for 20 minutes with pressure to obtain a sheet-like crosslinked product.
  • the obtained sheet-like cross-linked product was punched with a JIS No. 3 dumbbell to prepare a test piece. Using the obtained test piece, the tensile strength, elongation and 100% tensile stress of the crosslinked product were measured according to JIS K6251.
  • the hardness of the cross-linked product was measured using a durometer hardness tester type A according to JIS K6253.
  • the specimen obtained in the same manner as in (3) above was placed at 100 ° C for 70 hours in accordance with the normal oven method of JIS K6257, then taken out and measured for tensile strength and elongation as in (3) above. With respect to the obtained tensile strength and elongation, the rate of change (%) of each of the normal properties of (3) above was determined. Further, the hardness was measured in the same manner as in the above (4), and the change (point) from the normal physical property value in the above (4) was determined for the obtained hardness.
  • gasoline permeability was measured by the aluminum cup method.
  • the aluminum cup method first, put 50 ml of fuel oil C or fuel oil CE-20 into a 100 ml capacity aluminum cup, cover it with the above test piece, and tighten it. Adjust the test piece so that the area separating the inside and outside of the aluminum cup is 25.50 cm 2 , leave the aluminum cup in a thermostat at 23 ° C, and then measure the weight every 24 hours. The oil permeation amount is measured every 24 hours, and the maximum amount is taken as the permeation amount (single ⁇ : g'mmz m 'day ⁇
  • the embrittlement temperature (° C) was measured.
  • a reaction vessel was charged with 240 parts of water, 68.2 parts of acrylonitrile, 8.4 parts of 1,3-butadiene and 2.5 parts of sodium dodecylbenzenesulfonate (emulsifier), and the temperature was adjusted to 5 ° C. Next, the gas phase was depressurized and sufficiently degassed.
  • a radical initiator 0.06 part of paramentane hydroperoxide, 0.02 part of sodium ethylenediamine tetraacetate, 0.06 part of ferrous sulfate (7 water salt) And 0.06 part of sodium formaldehyde sulfoxylate and 1 part of dodecyl mercabtan (chain transfer agent) were added to initiate the first stage reaction of the emulsion polymerization.
  • a reaction vessel was charged with 250 parts of water, 60 parts of acrylonitrile, 20 parts of 1,3-butadiene, 2.5 parts of sodium dodecylbenzene sulfonate, 1 part of tododecyl mercaptan and 0.008 part of ferrous sulfate. After fully degassing the phase by reducing the pressure, 0.03 part of paramentane hydroperoxide was charged, and emulsion polymerization was started at 10 ° C. When the polymerization conversion ratio to the charged monomer reached 42 and 60% by weight, 10 parts of 1,3-butadiene was added respectively, and the polymerization conversion ratio to the charged monomer reached 74% by weight.
  • nitrile copolymer rubber (A3) had an acrylonitrile monomer unit content of 49% by weight and a polymer-one viscosity of 90.0.
  • Di (butoxyethoxyethyl) adipate plasticizer
  • the di (butoxyethoxyethyl) adipate prepared above was added to 100 parts by weight of the solid content (polymer) of the latex.
  • a mixed solution was obtained by covering 30 parts by weight of emulsion. Thereafter, this mixture is mixed with 4% by weight of salty calcium (coagulant) based on the solid content of the latex.
  • the polymer was coagulated by pouring into an aqueous solution containing. This was filtered to collect the crumb, washed with water, and dried under reduced pressure at 60 ° C. to obtain a solid mixture of nitrile copolymer rubber (A1) and a plasticizer.
  • this mixture is transferred to a roll and tetramethylthiuram disulfide (product name ⁇ Noxeller TT '', Ouchi Shinsei Co., Ltd., cross-linking accelerator) 1.5 parts, ⁇ -Cyclohexyl-2-benzothiazolylsulfenamide (Product name “Noxeller CZ”, Ouchi Shinsei Co., Ltd., cross-linking accelerator) 1.5 parts
  • 0.5 part of 325 mesh sulfur was added and kneaded at 50 ° C. to prepare a nitrile copolymer rubber composition.
  • Example 1 The same procedure as in Example 1 was conducted except that the latex of the tolyl copolymer rubber (A2) was used in place of the latex of the nitrile copolymer rubber (A1) in Example 1. A composition was prepared. Table 1 shows the results of tests and evaluations for the same items as in Example 1.
  • the latex of the nitrile copolymer rubber (A1) is poured into an aqueous solution containing 4% by weight of salty calcium (coagulant) with respect to the solid content of the latex under stirring, and polymer is obtained. Solidified. The coagulated product was separated by filtration, and crumbs were collected, washed with water, and then dried under reduced pressure at 60 ° C. to obtain a tolyl copolymer rubber (A1).
  • Comparative Example 2 the -tolyl copolymer rubber (A1) obtained in Comparative Example 1 was obtained by coagulation and drying in the same manner as in Comparative Example 1 in Comparative Example 3.
  • -Tolyl copolymer rubber (A3) was used in the same manner as in Comparative Example 1 except that di (butoxyethoxyethyl) adipate was not added during kneading with a roll.
  • a copolymer rubber composition was prepared. Table 1 shows the results of tests and evaluations for the same items as in Example 1.
  • the nitrile copolymer rubber cross-linked product of the present invention has sufficient normal properties and heat aging resistance, and furthermore, gasoline with less oil penetration in oil immersion tests.
  • the embrittlement temperature with low permeability was sufficiently low (Examples 1 and 2).
  • high-tolyl rubber (DN4050, manufactured by Nippon Zeon Co., Ltd., acrylonitrile monomer unit content 40 wt%, polymer Mooney viscosity 50.0, brittle temperature 20.2 ° C) 60 parts of black, 1 part of stearic acid, 5 parts of zinc oxide and 5 parts of di (butoxyethoxyethyl) adipate were added and mixed at 50 ° C. The mixture is then transferred to a roll and 1.5 parts of tetramethylthiuram disulfide, 1.5 parts of N cyclohexyl 2 benzothiazolylsulfenamide, and 0.5 parts of 325 mesh sulfur are added and added.
  • a high-tolyl rubber composition was prepared by kneading at ° C.
  • Test oil C (g-mm / m'-day) 20 59 Test force 'Soline permeability
  • Fuel oil CE— 20 (g-mm / m 2 -day) 99 310 Evaluation Embrittlement temperature (.c) -17.4 17.2 Value As shown in Table 2, the -tolyl copolymer rubber cross-linked product of the present invention was used. Layer (I) and a layer ( ⁇ ) using a tolyl copolymer rubber having a tolyl content of 40% by weight has a low gasoline permeability (layer (I) In addition, the brittle temperature was sufficiently low (Example 3).

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Abstract

A crosslinked nitrile copolymer rubber which comprises 100 parts by weight of a nitrile copolymer rubber (A) having 55-80 wt.% units of an α,β-ethylenically unsaturated nitrile monomer and 0.1-100 parts by weight of a plasticizer (B) incorporated therein, and has a brittle temperature of -50 to -5°C. Preferably, the crosslinked rubber has a gasoline permeability coefficient, in terms of permeability to a gasohol consisting of isooctane, toluene, and ethanol in a proportion of 40/40/20 by weight, of 200 g·mm/m2·day or lower. The plasticizer (B) preferably is an ester of a specific dicarboxylic acid compound with an alcohol having an ether bond. The crosslinked nitrile copolymer rubber can have a low brittle temperature (excellent cold resistance) and low permeability to gasoline (excellent gasoline impermeability) despite the exceedingly high content of unsaturated nitrile monomer units.

Description

二トリル共重合体ゴム架橋物、二トリル共重合体ゴム組成物および該組成 物の製造方法  Nitrile copolymer rubber cross-linked product, nitrile copolymer rubber composition, and method for producing the composition
技術分野  Technical field
[0001] 本発明は、不飽和-トリル単量体単位含有量が極めて高いにも拘わらず脆ィ匕温度 が低く(耐寒性に優れ)、さらには、ガソリン透過性の低い(耐ガソリン透過性に優れた )二トリル共重合体ゴム架橋物に関する。  [0001] In the present invention, although the content of unsaturated-tolyl monomer units is extremely high, the brittle temperature is low (excellent in cold resistance) and the gasoline permeability is low (gasoline permeability resistance). It relates to a crosslinked nitrile copolymer rubber.
背景技術  Background art
[0002] 従来から、 a、 j8—エチレン性不飽和-トリル単量体単位と、共役ジェン単量体単 位又はォレフィン単量体単位と、を含有するゴム (二トリル共重合体ゴム)は、耐油性 に優れるゴムとして知られており、その架橋物は主に燃料用ホース、ガスケット、パッ キン、オイルシールなど自動車の各種油類まわりのゴム製品の材料として用いられて いる。このような-トリル共重合体ゴムにおいては、一般に、 α、 j8—エチレン性不飽 和-トリル単量体単位の含有量 (略して「二トリル含量」と記す。)を大きくすれば、ガソ リン透過性が低くなるが、一方、脆ィ匕温度が上昇して、ゴム弾性が低下するという性 質を有している。そのため、二トリル含量力 3〜50重量0 /0の超高-トリルの-トリル共 重合体ゴムは、しばしば可塑剤を配合して軟ィ匕させて使用されて 、る。 [0002] Conventionally, a rubber (nitrile copolymer rubber) containing a, j8-ethylenically unsaturated-tolyl monomer unit and a conjugated diene monomer unit or olefin monomer unit has been used. It is known as rubber with excellent oil resistance, and its cross-linked products are mainly used as materials for rubber products around various oils of automobiles such as fuel hoses, gaskets, packings and oil seals. In such a -tolyl copolymer rubber, generally, if the content of α, j8-ethylenically unsaturated-tolyl monomer unit (abbreviated as “nitrile content”) is increased, Phosphorus permeability is lowered, but on the other hand, the brittle temperature rises and rubber elasticity is lowered. Therefore, the nitrile content force 3-50 wt 0/0 ultrahigh - tolyl - tolyl copolymer rubber, often used by軟I spoon by blending a plasticizer, Ru.
[0003] 最近、世界的な環境保護活動の高まりにより、ガソリンなどの燃料の大気中への蒸 散量の削減への取り組みが進んでいる。例えば、 日本や欧州では NOX排出が規制 され、これに伴って燃料蒸散量の低減が求められている。また、わが国では燃料ホー ス、シール、ノ ッキンなどの用途においてもガソリン透過性が一層低いことが求められ るようになってきている。一方、米国ではカリフォルニア州で 2004年カも排ガス中の 燃料ガス濃度の規制が段階的に強化されて 、る (LEVII)。  [0003] Recently, efforts to reduce the evaporation of gasoline and other fuels into the atmosphere have progressed due to the increase in global environmental protection activities. For example, NOX emissions are regulated in Japan and Europe, and in accordance with this, reduction of fuel transpiration is required. In Japan, there is a growing demand for even lower gasoline permeability in applications such as fuel hoses, seals, and knocks. On the other hand, regulations on fuel gas concentration in exhaust gas have been gradually strengthened in California in the US in 2004 (LEVII).
[0004] このような状況に対して、特許文献 1では、二トリル含量が 45重量%以上の極高-ト リル (実施例では-トリル含量が 48重量%)の-トリル共重合体ゴムに対して、耐寒性 可塑剤の配合量を増大させて、ガソリン透過性および脆ィ匕温度をそれぞれ特定の数 値以下とした架橋物層を備えた燃料用ゴムホースが提案されている。しかし、市場か らは、さらに-トリル含量の高いゴムの使用を前提としてでも、ガソリン透過性を一層 低減させることが望まれて 、る。 [0004] For such a situation, Patent Document 1 discloses an extremely high-tolyl-tolyl copolymer rubber having a nitrile content of 45% by weight or more (in the examples, -tolyl content is 48% by weight). On the other hand, there has been proposed a rubber hose for fuel equipped with a cross-linked layer in which the blending amount of the cold-resistant plasticizer is increased so that the gasoline permeability and the brittle temperature are not more than specific numbers, respectively. But the market Therefore, it is desirable to further reduce gasoline permeability even on the premise of using a rubber having a high -tolyl content.
[0005] 特許文献 2では、二トリル含量 43〜50重量%の二トリル共重合体ゴムと、特定の溶 解度パラメーター及び分子量を有する塩化ビニル榭脂と、のブレンド物からなる燃料 ホース用ゴム組成物が提案されている。しかし、環境問題が厳格になった昨今では、 ハロゲンを多く含むゴム架橋物は望まれて 、な 、。  [0005] In Patent Document 2, a rubber for a fuel hose comprising a blend of a nitrile copolymer rubber having a nitrile content of 43 to 50% by weight and a vinyl chloride resin having a specific solubility parameter and molecular weight. Compositions have been proposed. However, in recent years when environmental problems have become stricter, rubber cross-linked products containing a large amount of halogen are desired.
[0006] また、特許文献 3では、ガラス転移温度 15〜30°C、ガラス転移温度外挿終了温 度 70°C以下として用いる超極高-トリル (超極高-トリルとは、二トリル含量 55〜80重 量%の非常に高い-トリル含量であることを意味する。 )の-トリル共重合体ゴムが提 案されている。しかし、この特許文献 3のゴムは脆ィ匕温度が— 3〜12°Cと高いので使 用温度環境が限られており、また可塑剤がブリードし易いものである。  [0006] Also, in Patent Document 3, the ultra-high height-tolyl used for the glass transition temperature of 15-30 ° C and the glass transition temperature extrapolation end temperature of 70 ° C or less (super-high-tolyl is the nitrile content. It means a very high tolyl content of 55-80% by weight.) -Tolyl copolymer rubbers have been proposed. However, since the rubber of Patent Document 3 has a high brittle temperature of -3 to 12 ° C, the operating temperature environment is limited, and the plasticizer tends to bleed.
[0007] そのため、ハロゲンィ匕合物を多量含まず、超極高-トリルの-トリル共重合体ゴムを 用いた、脆ィ匕温度が少なくとも— 5°C以下である架橋物の開発が望まれている。 特許文献 1:特開平 11― 304058号公報  [0007] Therefore, it is desired to develop a cross-linked product using a super-high-tolyl-tolyl copolymer rubber which does not contain a large amount of halogen compound and has a brittle temperature of at least -5 ° C or lower. ing. Patent Document 1: Japanese Patent Laid-Open No. 11-304058
特許文献 2:特開 2001 - 72804号公報  Patent Document 2: JP 2001-72804 A
特許文献 3:特開 2002— 206011号公報  Patent Document 3: Japanese Patent Laid-Open No. 2002-206011
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] 本発明の目的は、不飽和二トリル単量体単位含有量が!/、わゆる超極高レベルであ つても、ガソリン透過性が低ぐし力も脆ィ匕温度の低い-トリル共重合体ゴム架橋物を 提供することにある。 [0008] The object of the present invention is to provide an unsaturated nitrile monomer unit content of! /, A very low level of gasoline, low gasoline permeability, low brittleness and low brittle temperature. It is to provide a crosslinked polymer rubber.
課題を解決するための手段  Means for solving the problem
[0009] 本発明者らは、前記課題を解決すべく鋭意研究した結果、例えば、二トリル含量 55 〜80重量0 /0の超極高-トリルの-トリル共重合体ゴムのラテックスと、可塑剤のエマ ルシヨンと、を混合し、その後、凝固、乾燥して得られる固形の混合物を架橋すること により上記の目的が達成されることを見出し、本発明を完成するに至った。 [0009] The present inventors have found that the problems result of intensive studies to solve, for example, nitrile content 55 to 80 wt 0/0 of ultra high - tolyl - latex tolyl copolymer rubber, plastic It was found that the above-mentioned object was achieved by mixing a solid mixture obtained by mixing with an emulsion of an agent and then coagulating and drying, thereby completing the present invention.
[0010] 力くして本発明によれば、 a、 j8—エチレン性不飽和-トリル単量体単位 55〜80 重量%を有する-トリル共重合体ゴム (A) 100重量部に対して、可塑剤(B) O.l〜: LO 0重量部を含有してなる、脆化温度が― 50〜― 5°Cである-トリル共重合体ゴム架橋 物が提供される。 [0010] Forcibly, according to the present invention, a, j8-ethylenically unsaturated-tolyl monomer unit having 55 to 80 wt% -tolyl copolymer rubber (A) Agent (B) Ol: LO There is provided a cross-linked tolyl copolymer rubber containing 0 part by weight and having an embrittlement temperature of −50 to −5 ° C.
[0011] 該架橋物は、好ましくは、イソオクタン Zトルエン Zエタノールの重量比が 40Z40 Z20であるガソホールに対するガソリン透過係数力 200g 'mmZm2' day以下であ る。好ましくは、前記可塑剤 (B)が、下記一般式(1)で表される化学構造を有するィ匕 合物(bl)と、エーテル結合含有アルコール (b2)とのエステル化合物(b)である。 [0011] The cross-linked product preferably has a gasoline permeability coefficient force of 200 g'mmZm 2 'day or less with respect to gasohol in which the weight ratio of isooctane Ztoluene Zethanol is 40Z40Z20. Preferably, the plasticizer (B) is an ester compound (b) of a compound (bl) having a chemical structure represented by the following general formula (1) and an ether bond-containing alcohol (b2). .
HOOCRCOOH (1)  HOOCRCOOH (1)
(式中の Rは、炭素数 2〜10のアルキレン基を表し、 COOHはカルボキシ基を表す o )  (In the formula, R represents an alkylene group having 2 to 10 carbon atoms, and COOH represents a carboxy group.)
[0012] さらに、該架橋物は、好ましくは、前記 α、 j8—エチレン性不飽和-トリル単量体単 位力 アクリロニトリル単位および Zまたはメタタリ口-トリル単位である。好ましくは、 前記-トリル共重合体ゴム (A)は、ジェン単量体単位および Zまたは aーォレフイン 単量体単位 20〜45重量%を、さらに有する。好ましくは、前記可塑剤(B)が、ジブト キシェチルアジペートおよび Zまたはジ(ブトキシエトキシェチル)アジペートである。  [0012] Furthermore, the cross-linked product is preferably the α, j8-ethylenically unsaturated-tolyl monomer unit force acrylonitrile unit and Z or meta-tally-tolyl unit. Preferably, the -tolyl copolymer rubber (A) further comprises 20 to 45% by weight of a gen monomer unit and a Z or a-olefin monomer unit. Preferably, the plasticizer (B) is dibutoxetyl adipate and Z or di (butoxyethoxyethyl) adipate.
[0013] 別の本発明によれば、 a、 j8—エチレン性不飽和二トリル単量体単位 55〜80重量 %を有する-トリル共重合体ゴム (A) 100重量部に対して、可塑剤(B) 0.1〜: L00重 量部を含有してなり、脆化温度が 50〜一 5°Cである架橋物を与える-トリル共重合 体ゴム組成物が提供される。  [0013] According to another aspect of the present invention, a, j8-ethylenically unsaturated nitrile monomer unit 55 to 80 wt% -tolyl copolymer rubber (A) (B) 0.1-: A tolyl copolymer rubber composition containing a L00 weight part and giving a cross-linked product having an embrittlement temperature of 50 to 15 ° C. is provided.
[0014] また別の本発明によれば、上記-トリル共重合体ゴム組成物を製造する方法であつ て、 a、 j8—エチレン性不飽和-トリル単量体単位 55〜80重量%を有する-トリル 共重合体ゴム (A)のラテックスと可塑剤 (B)のエマルシヨンとの混合液を調製するェ 程と、該混合液を凝固させ、その後、乾燥させて固形の混合物とする工程と、該混合 物とゴム用配合剤とを混練する工程と、を含むことを特徴とする二トリル共重合体ゴム 組成物の製造方法が提供される。該製造方法において、好ましくは、前記可塑剤 (B )力 前記エステル化合物 (b)である。  [0014] According to another aspect of the present invention, there is provided a method for producing the above-tolyl copolymer rubber composition, comprising a, j8-ethylenically unsaturated-tolyl monomer unit 55 to 80% by weight. A step of preparing a mixed liquid of the latex of the tolyl copolymer rubber (A) and the emulsion of the plasticizer (B), coagulating the mixed liquid, and then drying to obtain a solid mixture; And a kneading step of the mixture and a rubber compounding agent. A method for producing a nitrile copolymer rubber composition is provided. In the production method, the plasticizer (B) force is preferably the ester compound (b).
[0015] さらにまた別の本発明によれば、上記いずれかの-トリル共重合体ゴム架橋物から なる層(I)を、少なくとも有する積層体、好ましくは、上記いずれかの-トリル共重合体 ゴム架橋物力もなり、厚み 0.1〜: LOmmである層(I)と、 α、 j8—エチレン性不飽和- トリル単量体単位 5重量%以上、 55重量%未満を有する二トリル共重合体ゴム (L) 1 00重量部に対して、可塑剤(M) O〜: LOO重量部含有し、脆ィ匕温度が— 70〜― 10°C である-トリル共重合体ゴム架橋物力 なり、厚み 0.1〜: LOmmの層(Π)と、を積層し てなる積層体が提供される。 [0015] According to still another aspect of the present invention, a laminate having at least a layer (I) comprising any of the above-mentioned tolyl copolymer rubber cross-linked products, preferably any of the above-mentioned tolyl copolymers. It also has the strength of rubber cross-links and has a thickness of 0.1 ~: LOmm (I) and α, j8-ethylenically unsaturated- A nitrile copolymer rubber having a tolyl monomer unit of 5 wt% or more and less than 55 wt% (L) 100 parts by weight of plasticizer (M) O˜: LOO parts by weight A layered product obtained by laminating a layer (-) having a thickness of 0.1 to LOmm is provided, which is a cross-linked tolyl copolymer rubber having a temperature of −70 to −10 ° C.
発明の効果  The invention's effect
[0016] 本発明によれば、不飽和-トリル単量体単位含有量がいわゆる超極高レベルであ つても、ガソリン透過性が低ぐし力も脆ィ匕温度の低い-トリル共重合体ゴム架橋物が 提供される。  [0016] According to the present invention, even if the unsaturated-tolyl monomer unit content is a so-called ultra-high level, the gasoline permeability is low and the brittle temperature is low and the brittle temperature is low. Things are provided.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0017] 本発明の-トリル共重合体ゴム架橋物は、 a、 j8—エチレン性不飽和-トリル単量 体単位 55〜80重量%を有する-トリル共重合体ゴム (A) 100重量部に対して、可塑 剤(B) 0.1〜 100重量部を含有してなり、脆化温度が― 50〜― 5°Cの範囲にある架 橋物である。 [0017] The -tolyl copolymer rubber cross-linked product of the present invention comprises: a, j8-ethylenically unsaturated-tolyl monomer unit 55 to 80 wt% -tolyl copolymer rubber (A) in 100 parts by weight On the other hand, it is a bridge that contains 0.1 to 100 parts by weight of plasticizer (B) and has an embrittlement temperature in the range of -50 to -5 ° C.
[0018] 二トリル共重合体ゴム (A)は、 α , β エチレン性不飽和-トリル単量体単位を、全 単量体単位 100重量%に対して、 55〜80重量%、好ましくは 56〜76重量%、より 好ましくは 57〜72重量%含有する。 a , j8—エチレン性不飽和-トリル単量体単位 の含有量が少なすぎると、架橋物の耐油性が悪化し、ガソリン透過性が高くなるおそ れがある。逆に、 0L , j8—エチレン性不飽和-トリル単量体単位の含有量が多すぎる と、脆ィ匕温度が高くなる可能性がある。  [0018] The nitrile copolymer rubber (A) has an α, β-ethylenically unsaturated-tolyl monomer unit in an amount of 55 to 80% by weight, preferably 56%, based on 100% by weight of all monomer units. -76 wt%, more preferably 57-72 wt%. If the a, j8-ethylenically unsaturated-tolyl monomer unit content is too low, the oil resistance of the cross-linked product may deteriorate and the gasoline permeability may increase. On the other hand, if the content of 0L, j8-ethylenically unsaturated-tolyl monomer unit is too large, the brittle temperature may increase.
[0019] a , j8—エチレン性不飽和-トリル単量体単位を形成する α , j8—エチレン性不飽 和二トリル単量体は、二トリル基を有する a , β エチレン性不飽和化合物であれば 限定されない。このような化合物としては、アクリロニトリル; α—クロ口アクリロニトリル 、 a—ブロモアクリロニトリルなどのひ一ハロゲノアクリロ-トリル;メタタリ口-トリルなど の (X—アルキルアクリロニトリル;などが挙げられる。これらの中ではアクリロニトリルお よび Zまたはメタタリ口-トリルが好ましい。 , j8—エチレン性不飽和-トリル単量体 は、これらの複数種を併用してもよい。 [0019] The α, j8-ethylenically unsaturated nitrile monomer forming the a, j8-ethylenically unsaturated-tolyl monomer unit is an a, β-ethylenically unsaturated compound having a nitrile group. If there is no limit. Examples of such compounds include: acrylonitrile; α- chloroacrylonitrile; a-halogenoacrylo-tolyl such as a-bromoacrylonitrile; and (X-alkylacrylonitrile; such as meta-tali-tolyl. Among these, acrylonitrile and And Z or meta-tally-tolyl are preferred, j8-ethylenically unsaturated-tolyl monomer may be used in combination of two or more of these.
[0020] 二トリル共重合体ゴム (A)は、架橋物がゴム弾性を保有するために、通常、ジェン 単量体単位または α—ォレフイン単量体単位をも有する。 [0021] ジェン単量体単位を形成するジェン単量体としては、 1 , 3 ブタジエン、イソプレン 、 2, 3 ジメチルー 1 , 3 ブタジエン、 1 , 3 ペンタジェンなどの好ましくは炭素数 力 以上の共役ジェン単量体; 1 , 4 ペンタジェン、 1 , 4一へキサジェンなどの好ま しくは炭素数が 5〜 12の非共役ジェン単量体;が挙げられる。これらの中では共役ジ ェン単量体が好ましぐ 1 , 3 ブタジエンがより好ましい。 [0020] The nitrile copolymer rubber (A) usually also has a gen monomer unit or an α-olefin monomer unit because the cross-linked product has rubber elasticity. [0021] The gen monomer forming the gen monomer unit is preferably a conjugated gen unit such as 1,3 butadiene, isoprene, 2,3 dimethyl-1,3 butadiene, 1,3 pentagen, etc. And a non-conjugated diene monomer having 5 to 12 carbon atoms, such as 1,4 pentagen and 1,4 monohexagen. Of these, 1,3 butadiene is preferred, with conjugated diene monomers being preferred.
[0022] aーォレフイン単量体単位を形成する aーォレフイン単量体としては、炭素数が 2 〜12のものが好ましぐエチレン、プロピレン、 1—ブテン、 4—メチル 1—ペンテン 、 1一へキセン、 1—オタテンなどが例示される。  [0022] As the a-olefin monomer forming the a-olefin monomer unit, ethylene, propylene, 1-butene, 4-methyl 1-pentene, 1 to 1, which preferably have 2 to 12 carbon atoms are preferred. Examples include xenene and 1-otaten.
[0023] 二トリル共重合体ゴム (A)におけるジェン単量体単位または aーォレフイン単量体 単位の含有量は、全単量体単位 100重量%に対して、 45〜20重量%、好ましくは 4 4〜24重量%未満、より好ましくは 43〜28重量%である。これらの単量体単位が少 なすぎると、架橋物のゴム弾性が低下するおそれがある。一方、多すぎると、耐熱老 化性や耐ィ匕学的安定性が損なわれる可能性がある。  [0023] The content of the gen monomer unit or a-olefin monomer unit in the nitrile copolymer rubber (A) is 45 to 20% by weight, preferably 100 to 20% by weight, preferably 100% by weight of the total monomer units. 4 4 to less than 24% by weight, more preferably 43 to 28% by weight. If these monomer units are too small, the rubber elasticity of the crosslinked product may be lowered. On the other hand, if it is too much, heat aging resistance and chemical stability may be impaired.
[0024] 二トリル共重合体ゴム (A)は、上記 α , β -エチレン性不飽和-トリル単量体単位、 ジェン単量体単位または αーォレフイン単量体単位以外に、これらと共重合可能な 他の単量体単位を、全単量体単位 100重量%に対して好ましくは 20重量%以下、よ り好ましくは 10重量%以下、特に好ましくは 5重量%以下有していてもよい。 [0024] The nitrile copolymer rubber (A) can be copolymerized in addition to the α, β-ethylenically unsaturated-tolyl monomer unit, the gen monomer unit or the α- olefin monomer unit. Other monomer units may be contained in an amount of preferably 20% by weight or less, more preferably 10% by weight or less, and particularly preferably 5% by weight or less based on 100% by weight of the total monomer units.
[0025] 力かる共重合可能な他の単量体としては、例えば、スチレン、 aーメチルスチレン、 ビュルトルエンなどの芳香族ビュル化合物;アクリル酸、メタクリル酸、マレイン酸、無 水マレイン酸、ィタコン酸、無水ィタコン酸、フマル酸、無水フマル酸などの a , β— エチレン性不飽和カルボン酸及びその無水物;(メタ)アクリル酸メチル〔アクリル酸メ チル及びメタクリル酸メチルの意。以下、(メタ)アクリル酸ェチルなど同様。〕、(メタ) アクリル酸ェチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸 2—ェチルへキシルなど の α , j8—エチレン性不飽和カルボン酸のアルキルエステル;マレイン酸モノ(ジ)ェ チル〔マレイン酸モノェチル及びマレイン酸ジェチルの意。以下、マレイン酸モノ(ジ) ブチルなど同様。〕、マレイン酸モノ(ジ)ブチル、フマル酸モノ(ジ)ェチル、フマル酸 モノ(ジ)ブチル、フマル酸モノ(ジ)シクロへキシル、ィタコン酸モノ(ジ)ェチル、イタコ ン酸モノ(ジ)ブチルなどの α , β—エチレン性不飽和多価カルボン酸のモノ(ジ)ェ ステル;(メタ)アクリル酸メトキシェチル、 (メタ)アクリル酸メトキシプロピル、 (メタ)ァク リル酸ブトキシェチルなどの α , β エチレン性不飽和カルボン酸のアルコキシアル キルエステル;(メタ)アクリル酸 2 -ヒドロキシェチル、 (メタ)アクリル酸ヒドロキシプロ ピルなどの α , β エチレン性不飽和カルボン酸のヒドロキシアルキルエステル;ビ- ルビリジンなどの複素環式芳香族ビュル単量体; Ν—(4ーァ-リノフエ-ル)アクリル アミド、 Ν— (4—ァ-リノフエ-ル)メタクリルアミド、 Ν— (4—ァ-リノフエ-ル)シンナ ムアミド、 Ν— (4—ァ-リノフエ-ル)クロトンアミド、 Ν—フエ-ルー 4— (3—ビュルべ ンジルォキシ)ァ-リン、 Ν—フエ-ルー 4— (4—ビュルベンジルォキシ)ァ-リンなど の共重合性老化防止剤;などが挙げられる。 [0025] Other strong copolymerizable monomers include, for example, aromatic bur compounds such as styrene, a-methylstyrene, butyltoluene; acrylic acid, methacrylic acid, maleic acid, anhydrous maleic acid, itaconic acid, A, β-ethylenically unsaturated carboxylic acid and its anhydride such as itaconic anhydride, fumaric acid, fumaric anhydride; methyl (meth) acrylate [means methyl acrylate and methyl methacrylate. The same applies to ethyl (meth) acrylate. ], (Meth) acrylic acid ethyl ester, (meth) acrylic acid butyl, (meth) acrylic acid 2-ethylhexyl and other α, j8-ethylenically unsaturated carboxylic acid alkyl ester; maleic acid mono (di) ethyl ester [Meaning of monoethyl maleate and jetyl maleate. The same applies to mono (di) butyl maleate. ], Mono (di) butyl maleate, mono (di) ethyl fumarate, mono (di) butyl fumarate, mono (di) cyclohexyl fumarate, mono (di) ethyl itaconate, mono (di) itaconate ) Mono (di) of α, β-ethylenically unsaturated polyvalent carboxylic acids such as butyl Steal; Alkoxyalkyl esters of α, β ethylenically unsaturated carboxylic acids such as methoxyethyl (meth) acrylate, methoxypropyl (meth) acrylate, butoxychetyl (meth) acrylate; 2-methacrylic acid (meth) acrylic acid Ethyl, hydroxyalkyl esters of α, β ethylenically unsaturated carboxylic acids such as hydroxypropyl (meth) acrylate; heterocyclic aromatic butyl monomers such as bilyridine; Ν— (4-Linolehue -L) Acrylic amide, Ν— (4—linophenol) Methacrylamide, Ν— (4—linophenol) cinnamamide, Ν— (4—linophenol) crotonamide, Ν— Co-polymerizable anti-aging agents such as FE-LUE 4- (3-Bulbenoxy) -line, ル ー -FUEL- 4- (4-Bulbenzyloxy) -line, etc. It is.
[0026] 二トリル共重合体ゴム (Α)のム一-一粘度(以下、「ポリマーム一-一粘度」と記すこ とがある。)(ML [0026] Mu-one viscosity of nitrile copolymer rubber (Α) (hereinafter sometimes referred to as “polymer-one viscosity”) (ML
4、 100°C)は、好ましくは 15〜200、より好ましくは 30  4, 100 ° C) is preferably 15-200, more preferably 30
1+ 〜120、特 に好ましくは 45〜: L00である。二トリル共重合体ゴム (A)のム一-一粘度が低すぎる と、架橋物の強度特性が低下するおそれがある。逆に、高すぎると、二トリル共重合 体ゴム組成物の加工性が低下するおそれがある。  1+ to 120, particularly preferably 45 to L00. If the mu-one viscosity of the nitrile copolymer rubber (A) is too low, the strength characteristics of the crosslinked product may be deteriorated. Conversely, if it is too high, the processability of the nitrile copolymer rubber composition may be reduced.
[0027] 二トリル共重合体ゴム (A)の製造方法は特に限定されない。一般的には、 α , β— エチレン性不飽和-トリル単量体、ジェン単量体または aーォレフイン単量体、およ び、必要に応じてカ卩えられるこれらと共重合可能なその他の単量体を共重合する方 法が便利で好ましい。重合法としては、公知の乳化重合法、懸濁重合法、塊状重合 法および溶液重合法の 、ずれをも用いることができるが、重合反応の制御の容易性 、後述する可塑剤 (B)との混合の便など力 ァ-オン界面活性剤を用いて行う乳化 重合法が好ましい。  [0027] The method for producing the nitrile copolymer rubber (A) is not particularly limited. In general, α, β-ethylenically unsaturated-tolyl monomer, gen monomer or a-olefin monomer, and other copolymerizable with these that can be prepared as required A method of copolymerizing monomers is convenient and preferable. As the polymerization method, deviations from the known emulsion polymerization method, suspension polymerization method, bulk polymerization method and solution polymerization method can be used, but the ease of control of the polymerization reaction can be improved with the plasticizer (B) described later. An emulsion polymerization method using a force-on surfactant such as stool for mixing is preferable.
[0028] 二トリル共重合体ゴム (A)は、上記のように共重合して得られた共重合体のジェン 単量体単位にある不飽和結合部分を水素化 (水素添加反応)したものであっても良 い。  [0028] The nitrile copolymer rubber (A) is obtained by hydrogenating (hydrogenation reaction) an unsaturated bond portion in a gen monomer unit of a copolymer obtained by copolymerization as described above. Even so.
水素化の方法は特に限定されず、公知の方法を採用すればよい。  The method for hydrogenation is not particularly limited, and a known method may be employed.
[0029] 二トリル共重合体ゴム (A)の重合方法は限定されな!、。たとえば、重合方法の一例 として、以下に示す方法などが採用できる。 [0029] The polymerization method of the nitrile copolymer rubber (A) is not limited! For example, the following method can be employed as an example of the polymerization method.
[0030] すなわち、まず、重合に供される α , β—エチレン性不飽和-トリル単量体 (ml)と 共役ジェン単量体 (m2)との合計 100重量%の内、当初(1段目)の重合で 60〜85 重量%の単量体 (ml)と、 3〜15重量%の単量体 (m2)とを使用する。単量体 (ml) の使用量が 85重量%を越えると、又は単量体 (m2)の使用量が 3重量%未満である と、所定の重合転化率に達する前に単量体 (m2)が消失して重合が停止する可能性 がある。一方、単量体 (ml)の使用量が 60重量%未満であると、又は単量体 (m2) の使用量が 15重量%を越えると、生成する二トリル共重合体ゴム中における、全単 量体単位 100重量%に対する単量体 (ml)単位の含有量が 55重量%未満になるお それがある。 [0030] That is, first, α, β-ethylenically unsaturated-tolyl monomer (ml) used for polymerization and Of the total 100% by weight of conjugation monomer (m2), 60-85% by weight of monomer (ml) in the initial (first stage) polymerization, and 3-15% by weight of monomer ( Use m2). If the amount of monomer (ml) used exceeds 85% by weight, or if the amount of monomer (m2) used is less than 3% by weight, the monomer (m2 ) May disappear and polymerization may stop. On the other hand, if the amount of monomer (ml) used is less than 60% by weight, or if the amount of monomer (m2) used exceeds 15% by weight, the total amount of nitrile copolymer rubber produced will increase. There is a possibility that the content of the monomer (ml) unit with respect to 100% by weight of the monomer unit is less than 55% by weight.
[0031] 1段目の重合を開始した後、単量体の残部を供給する。単量体の残部は連続的に 供給しても、また、分割して多段階的に供給してもよい。  [0031] After the first stage polymerization is started, the remainder of the monomer is fed. The remainder of the monomer may be supplied continuously or divided and supplied in multiple stages.
単量体の残部を連続的に供給して 2段目の重合を行う場合、通常、単量体の残部 のすベてを 1時間以上かけて供給し、重合転ィ匕率が 50〜80重量%に達した時点で 重合を停止する。この 2段目の重合においては、 2段目の重合で添加する単量体 (m When the second stage of polymerization is carried out by continuously supplying the remainder of the monomer, usually all of the remainder of the monomer is fed over 1 hour and the polymerization conversion rate is 50-80. The polymerization is stopped when the weight percentage is reached. In this second stage polymerization, the monomer added in the second stage polymerization (m
1)と単量体 (m2)との割合の合計を 100重量%とした場合に、次の通りとすることが 好ましい。すなわち、重量比で 50重量%未満の単量体 (ml)と 50重量%以上の単 量体(m2)、好ましくは 20〜40重量%の単量体(ml)と 60〜80重量%の単量体(mWhen the total ratio of 1) and the monomer (m2) is 100% by weight, the following is preferable. That is, less than 50% by weight monomer (ml) and more than 50% by weight monomer (m2), preferably 20-40% by weight monomer (ml) and 60-80% by weight. Monomer (m
2)とすることができ、また、すべてが単量体 (m2)であってもよい。単量体 (m2)の使 用量が 50重量%未満であると、所定の重合転化率に達する前に単量体 (m2)が消 失して重合が停止する可能性がある。 2) and all may be monomer (m2). If the amount of monomer (m2) used is less than 50% by weight, the monomer (m2) may disappear before the predetermined polymerization conversion rate is reached, and the polymerization may stop.
[0032] あるいは、 2段目以降の重合を、単量体の残部を多段階的に供給して行う場合、す なわち、 3段階の重合とする場合、例えば、 1段目の重合転化率が 10〜30重量%に 達した時点で、単量体の残部のうち一部を一時に供給して 2段目の重合を行い、重 合転化率が 30〜50重量%に達した時点で、単量体の残部のすべてを一時に供給 して 3段目の重合を行い、通常、重合転ィ匕率が 50〜80重量%に達した時点で重合 を停止する。また、 4段階の重合とする場合、例えば、 1段目、 2段目、 3段目の重合 転化率が、それぞれ 10〜30重量%、 30〜50重量%、 50〜65重量%に達した時点 で、単量体の残部を順次供給して重合させ、重合転ィ匕率が 65〜85重量%に達した 時点で重合を停止する。力 tlえて、更に多段の重合を行うこともでき、各単量体単位の 含有量を制御する上では、より多段の重合を行うことが好ましい。 [0032] Alternatively, in the case where the second and subsequent polymerizations are performed by supplying the remainder of the monomer in multiple stages, that is, when the polymerization is performed in three stages, for example, the first stage polymerization conversion rate When 10 to 30% by weight is reached, a part of the remainder of the monomer is supplied at a time to perform the second stage polymerization, and when the polymerization conversion rate reaches 30 to 50% by weight. The remainder of the monomer is supplied at a time to carry out the third stage polymerization, and the polymerization is usually stopped when the polymerization conversion rate reaches 50 to 80% by weight. In the case of four-stage polymerization, for example, the first, second, and third stage polymerization conversion rates reached 10 to 30% by weight, 30 to 50% by weight, and 50 to 65% by weight, respectively. At that time, the remainder of the monomer is sequentially fed to polymerize, and the polymerization is stopped when the polymerization conversion rate reaches 65 to 85% by weight. In addition, it is possible to carry out further multi-stage polymerization. In order to control the content, it is preferable to carry out multistage polymerization.
[0033] 上記多段重合にお!、て、 2段目以降の各段階で一時に供給される単量体は、各段 階で添加する単量体 (ml)と単量体 (m2)との割合の合計を 100重量%とした場合 に、次の通りとすることが好ましい。すなわち、 50重量%未満の単量体 (ml)と 50重 量%以上の単量体(m2)、好ましくは 20〜40重量%の単量体(ml)と 60〜80重量 %の単量体 (m2)とすることができ、また、すべてが単量体 (m2)であってもよい。単 量体 (m2)が 50重量%未満であると、所定の重合転化率に達する前に単量体 (m2) が消失して重合が停止するおそれがある。  [0033] In the above multi-stage polymerization !, the monomer supplied at each stage after the second stage is the monomer (ml) and monomer (m2) to be added at each stage. When the total ratio is 100% by weight, the following is preferable. That is, less than 50% by weight of monomer (ml) and 50% by weight or more of monomer (m2), preferably 20-40% by weight of monomer (ml) and 60-80% by weight of single monomer It may be a body (m2), or all may be a monomer (m2). If the monomer (m2) is less than 50% by weight, the monomer (m2) may disappear before the predetermined polymerization conversion rate is reached, and the polymerization may be stopped.
[0034] 本発明の二トリル共重合体ゴム架橋物を得る前段階において、二トリル共重合体ゴ ム (A)および可塑剤 (B)を含有する-トリル共重合体ゴム組成物を調製する必要が ある。  [0034] Before the nitrile copolymer rubber cross-linked product of the present invention is obtained, a -tolyl copolymer rubber composition containing nitrile copolymer rubber (A) and plasticizer (B) is prepared. There is a need.
[0035] 可塑剤 (B)としては、従来ゴム配合用の可塑剤として慣用されているものが限定な く使用できる。  [0035] As the plasticizer (B), those conventionally used as a plasticizer for blending rubber can be used without limitation.
このような可塑剤としては、例えば、次のものが挙げられる。  Examples of such plasticizers include the following.
すなわち、ジブトキシェチノレアジペート、ジ(ブトキシェトキシェチノレ)アジペートなど の、下記一般式(1)で表される化学構造を有する化合物 (bl)と、エーテル結合含有 アルコール(b2)と、のエステル化合物(b)が挙げられる。  That is, a compound (bl) having a chemical structure represented by the following general formula (1), such as dibutoxy shechinolea dipate, di (butoxy shech chechinole) adipate, an ether bond-containing alcohol (b2), Of the ester compound (b).
HOOCRCOOH (1)  HOOCRCOOH (1)
(式中の Rは炭素数 2〜10のアルキレン基を表し、 COOHはカルボキシ基を表す。 (In the formula, R represents an alkylene group having 2 to 10 carbon atoms, and COOH represents a carboxy group.
) )
さらに、上記エステル化合物(b)の他、ジー(2—ェチルへキシル)アジペート、ジィ ソデシルアジペート、ジイソノ-ルアジペートなどのアジピン酸ジアルキルエステル類 ;ジー(2—ェチルへキシル)ァゼレート、ジイソォクチルァゼレート、ジ—n—へキシル ァゼレートなどのァゼライン酸エステル類;ジー n—ブチルセバケート、ジー(2—ェチ ルへキシル)セバケートなどのセバシン酸エステル類;ジブチルフタレート、ジー(2— ェチルへキシル)フタレート、ジ n—ォクチルフタレート、ジイソブチルフタレート、ジ ヘプチルフタレート、ジフエ-ルフタレート、ジイソデシルフタレート、ジゥンデシルフタ レート、ブチルベンジルフタレート、ジノ-ルフタレート、ジシクロへキシルフタレートな どのフタル酸エステル類;ジー(2—ェチルへキシル)イソフタレート、ジイソォクチルイ ソフタレートなどのイソフタル酸エステル類;ジ一(2—ェチルへキシル)テトラヒドロフ タレート、ジ n—ォクチルテトラヒドロフタレート、ジイソデシルテトラヒドロフタレートな どのテトラヒドロフタル酸エステル類;トリ一(2—ェチルへキシル)トリメリテート、トリ一 n ーォクチルトリメリテート、トリイソデシルトリメリテート、トリイソォクチルトリメリテート、トリ —n—へキシルトリメリテート、トリイソノ-ルトリメリテートなどのトリメリット酸誘導体;な どが挙げられる。 Furthermore, in addition to the above ester compound (b), dialkyl esters of adipic acid such as di (2-ethylhexyl) adipate, disodecyl adipate, diisonol adipate, etc .; di (2-ethylhexyl) azelate, diisooctyl Azelaic acid esters such as azelate, di-n-hexyl azelate; sebacate esters such as di-n-butyl sebacate, di (2-ethylhexyl) sebacate; dibutyl phthalate, di (2-ethyl) Xylyl) phthalate, di-n-octyl phthalate, diisobutyl phthalate, diheptyl phthalate, diphenyl phthalate, diisodecyl phthalate, diunedecyl phthalate, butyl benzyl phthalate, dinor phthalate, dicyclohexyl phthalate Which phthalates: isophthalates such as di (2-ethylhexyl) isophthalate and diisooctylisophthalate; di (2-ethylhexyl) tetrahydrophthalate, di n-octyltetrahydrophthalate, diisodecyltetrahydrophthalate Tetrahydrophthalic acid esters such as tri- (2-ethylhexyl) trimellitate, tri-n-octyl trimellitate, triisodecyl trimellitate, triisooctyl trimellitate, tri-n-hexyltri And trimellitic acid derivatives such as meritate and triisonol trimellitate.
なかでも上記エステルイ匕合物 (b)が好ま Uヽ。  Of these, the above ester compound (b) is preferred.
[0036] 上記エステル化合物 (b)の一方の原料成分である上記一般式(1)で表される化合 物 (bl)〔以下、化合物 (bl)という場合がある。〕のアルキレン基 Rは、直鎖状のもの が好ましい。また、炭素数は 2〜 10が好ましぐ 4〜8がより好ましい。化合物(bl)の 具体例としては、コハク酸、ダルタル酸、アジピン酸、ピメリン酸、スベリン酸、ァゼライ ン酸、セバチン酸などが挙げられる。  [0036] Compound (bl) represented by the above general formula (1), which is one raw material component of the ester compound (b) [hereinafter sometimes referred to as the compound (bl). The alkylene group R is preferably a straight chain. The carbon number is preferably 2 to 10 and more preferably 4 to 8. Specific examples of the compound (bl) include succinic acid, dartaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid and the like.
[0037] また、上記エステル化合物 (b)の他方の原料成分であるエーテル結合含有アルコ ール (b2)〔以下、アルコール (b2)という場合がある。〕は、一価のアルコールが好ま しい。また、炭素数は 4〜 10が好ましぐ 6〜8がより好ましい。アルコール (b2)の分 子に含有されるエーテル結合の数は好ましくは 1〜4、より好ましくは 1〜2である。 好ましいアルコール(b2)の具体例としては、メトキシプロピルアルコール、エトキシ エチルアルコール、プロポキシメチルアルコールなどの炭素数 4でエーテル結合数 1 のアルコール;ジメトキシエチルアルコール、メトキシェトキシメチルアルコール(CH  [0037] Further, an ether bond-containing alcohol (b2) which is the other raw material component of the ester compound (b) [hereinafter sometimes referred to as an alcohol (b2). ] Is preferably monohydric alcohol. The carbon number is preferably 4 to 10, and more preferably 6 to 8. The number of ether bonds contained in the molecule of alcohol (b2) is preferably 1 to 4, more preferably 1 to 2. Specific examples of preferable alcohol (b2) include alcohols having 4 carbon atoms and 1 ether bond such as methoxypropyl alcohol, ethoxyethyl alcohol, propoxymethyl alcohol; dimethoxyethyl alcohol, methoxyethoxymethyl alcohol (CH
3 Three
O-C H O-CH OH)などの炭素数 4でエーテル結合数 2のアルコール;メトキシO-C H O-CH OH) and other alcohols with 4 carbon atoms and 2 ether bonds; methoxy
2 4 2 2 4 2
ブチルアルコール、エトキシプロピルアルコール、プロポキシエチルアルコールなど の炭素数 5でエーテル結合数が 1のアルコール;ジメトキシプロピルアルコール、メトキ シエトキシエチルアルコール(CH O-C H O-C H OH)、ジエトキシメチルアルコ  Alcohols with 5 carbon atoms and 1 ether bond, such as butyl alcohol, ethoxypropyl alcohol, propoxyethyl alcohol, etc .; dimethoxypropyl alcohol, methoxyethoxyethyl alcohol (CH 2 O—C H O—C H OH), diethoxymethyl alcohol
3 2 4 2 4  3 2 4 2 4
ールなどの炭素数 5でエーテル結合数 2のアルコール;ブトキシエチルアルコール、 プロポキシプロピルアルコール、エトキシブチルアルコール、メトキシペンチルアルコ ールなどの炭素数 6でエーテル結合数 1のアルコール;ジメトキシブチルアルコール、 メトキシェトキシプロピノレアノレコーノレ(CH O-C H O-C H OH)、ジェトキシェチ ルアルコールなどの炭素数 6でエーテル結合数 2のアルコール;ブトキシプロピルァ ノレコーノレ、プロポキシブチルアルコール、エトキシペンチルアルコール、メトキシへキ シルアルコールなどの炭素数 7でエーテル結合数 1のアルコール;ジメトキシペンチ ルアルコール、メトキシェトキシブチルアルコール(CH O-C H O-C H OH)、メ Alcohol having 5 carbon atoms and 2 ether bonds such as alcohol; Butoxyethyl alcohol, propoxypropyl alcohol, ethoxybutyl alcohol, methoxypentyl alcohol and other 6 carbon ethers having 1 ether bond; dimethoxybutyl alcohol, methoxy Ethoxypropinoreanoreconole (CH OC H OC H OH), Jetki Shech Alcohol having 6 carbon atoms and 2 ether linkages such as alcohol, butoxypropyl alcohol, propoxybutyl alcohol, ethoxypentyl alcohol, methoxyhexyl alcohol, etc. 7 alcohols having 1 ether bond; dimethoxypentyl alcohol , Methoxyethoxybutyl alcohol (CH OC H OC H OH),
3 2 4 4 8 トキシプロポキシプロピルアルコール(CH O-C H O-C H OH)などの炭素数 7  3 2 4 4 8 Carbon number, such as toxipropoxypropyl alcohol (CH 2 O—C 3 H 2 O 4 C 7 OH) 7
3 3 6 3 6  3 3 6 3 6
でエーテル結合数 2のアルコール;ペントキシプロピルアルコール、ブトキシブチルァ ノレコーノレ、プロポキシペンチノレアノレコーノレ、エトキシへキシノレアノレコーノレ、メトキシへ プチルアルコールなどの炭素数 8でエーテル結合数 1のアルコール;ブトキシェトキ シエチルアルコール(C H O-C H O-C H OH)、ジプロポキシェチルアルコー  An alcohol having 2 ether linkages; an alcohol having 8 ether linkages such as pentoxypropyl alcohol, butoxybutyranolol, propoxypentinoreanolol, ethoxyhexenoreanolol and methoxyheptyl alcohol; Butokishetoki Siethyl Alcohol (CH OC H OC H OH), Dipropoxychetyl alcohol
4 9 2 4 2 4  4 9 2 4 2 4
ノレ、エトキシプロポキシプロピノレアノレコーノレ(C H O-C H O-C H OH)、プロボ  Nore, ethoxypropoxypropinoreanoreconole (C H O-C H O-C H OH), Provo
2 5 3 6 3 6  2 5 3 6 3 6
キシエトキシプロピノレアノレコーノレ(C H O-C H O-C H OH)、メトキシブトキシプ  Xylethoxypropinoreanolenoconole (C H O—C H O—C H OH), methoxybutoxyp
3 7 2 4 3 6  3 7 2 4 3 6
口ピルアルコール(CH O-C H O-C H OH)、ジエトキシブチルアルコールなど  Mouth pill alcohol (CH O-C H O-C H OH), diethoxybutyl alcohol, etc.
3 4 8 3 6  3 4 8 3 6
の炭素数 8でエーテル結合数 2のアルコール;などが挙げられる。  And alcohols having 8 carbon atoms and 2 ether bonds.
[0038] エステル化合物 (b)としては、化合物 (bl)とアルコール (b2)とを任意に組み合わ せて得られるものを用いることができる。通常、モノエステル化合物及びジエステル化 合物が用いられる力 好ましいのはジエステルイ匕合物である。好ましいジエステルイ匕 合物の具体例としては、ジブトキシェチルアジペート、ジ(ブトキシエトキシェチル)ァ ジペートなどが挙げられ、特に好ましくはジ (ブトキシエトキシェチル)アジペートであ る。 [0038] As the ester compound (b), a compound obtained by arbitrarily combining the compound (bl) and the alcohol (b2) can be used. In general, a monoester compound and a diester compound are preferably used. A diester compound is preferable. Specific examples of preferable diester compounds include dibutoxy acetyl adipate and di (butoxyethoxyethyl) adipate, and di (butoxyethoxyethyl) adipate is particularly preferable.
[0039] 本発明の-トリル共重合体ゴム組成物を調製する方法としては、二トリル共重合体 ゴム (A)のラテックスと可塑剤 (B)のエマルシヨンとの混合液を調製する工程と、該混 合液を凝固させ、その後、乾燥させて固形の混合物とする工程と、該固形混合物とゴ ム用配合剤とを混練する工程と、を含む方法が好ま ヽ。  [0039] As a method for preparing the -tolyl copolymer rubber composition of the present invention, a step of preparing a mixed liquid of a latex of a nitrile copolymer rubber (A) and an emulsion of a plasticizer (B); A method comprising solidifying the mixed solution and then drying it to form a solid mixture, and kneading the solid mixture and the compounding agent for rubber is preferable.
[0040] 二トリル共重合体ゴム (A)と可塑剤 (B)の混合割合は、ラテックス中の-トリル共重 合体ゴム(A) 100重量部に対し、エマルシヨン中の可塑剤(B)が 0.1〜: LOO重量部、 好ましくは 3〜50重量部、より好ましくは 5〜20重量部である。可塑剤(B)の量が少 なすぎると、得られる架橋物の脆化温度が高くなるおそれがある。逆に、多すぎると可 塑剤のブリードが生ずる可能性がある。 [0041] 二トリル共重合体ゴム (A)ラテックスの濃度は、 5〜60重量0 /0が好ましぐ 10〜50 重量%がより好ましい。また、二トリル共重合体ゴム (A)を乳化重合にて製造し、重合 反応の終了の状態で用 、ると好ま 、。 [0040] The mixing ratio of the nitrile copolymer rubber (A) and the plasticizer (B) is such that the plasticizer (B) in the emulsion is 100 parts by weight of the -tolyl copolymer rubber (A) in the latex. 0.1-: LOO parts by weight, preferably 3-50 parts by weight, more preferably 5-20 parts by weight. If the amount of the plasticizer (B) is too small, the brittle temperature of the resulting crosslinked product may be increased. Conversely, if the amount is too large, bleeding of the plasticizer may occur. [0041] Nitrile copolymer rubber (A) the concentration of the latex, more preferably preferably fixture 10 to 50 wt% 5-60 wt 0/0. Further, it is preferable that the nitrile copolymer rubber (A) is produced by emulsion polymerization and used after completion of the polymerization reaction.
[0042] 可塑剤 (B)のエマルシヨンは、水を媒体とする濃度 10〜70重量%のものが好ましく 、 20〜60重量0 /0のものがより好ましい。エマルシヨンの調製法に限定はないが、可塑 剤(B)に対して、好ましくは 1〜20重量%、より好ましくは 1. 5〜15重量%の乳化剤 を水に溶解し、その後、強撹拌などの剪断力下で可塑剤 (B)を導入する方法が好ま しい。 [0042] emulsion of plasticizer (B) is preferably one of the concentration of 10 to 70% by weight of a medium of water, more preferably from 20 to 60 weight 0/0. The method for preparing the emulsion is not limited, but preferably 1 to 20% by weight, more preferably 1.5 to 15% by weight of the emulsifier is dissolved in water with respect to the plasticizer (B), and then stirred vigorously. The method of introducing the plasticizer (B) under the shearing force of is preferred.
乳化剤の例としては、ロジン酸カリウム、ラウリル硫酸ナトリウム、ドデシルベンゼンス ルホン酸ナトリウムなどのァ-オン界面活性剤;ポリオキシエチレンアルキルエーテル 、ポリオキシエチレンアルキルエステル、ポリオキシエチレンソルビタンアルキルエス テルなどのノ-オン界面活性剤;ジデシルジメチルアンモ -ゥムクロライド、ステアリル トリメチルアンモ -ゥムクロライドなどのカチオン界面活性剤などが挙げられ、二トリル 共重合体ゴム (A)の乳化重合に用いられた乳化剤と同一のものを使用することがで きる。  Examples of emulsifiers include key-on surfactants such as potassium rosinate, sodium lauryl sulfate, sodium dodecylbenzene sulfonate; polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, polyoxyethylene sorbitan alkyl esters, etc. Nonionic surfactants: Cationic surfactants such as didecyldimethylammonum chloride and stearyl trimethylammonumum chloride, and the same emulsifier used for emulsion polymerization of nitrile copolymer rubber (A) Things can be used.
[0043] 二トリル共重合体ゴム (A)のラテックスと、可塑剤 (B)のエマルシヨンと、の混合法と しては、これらを十分均一に混合できる方法であれば限定はなぐ回分式、連続式の いずれでもよい。  [0043] The mixing method of the latex of the nitrile copolymer rubber (A) and the emulsion of the plasticizer (B) is not limited as long as they can be mixed sufficiently uniformly. Either continuous type may be used.
[0044] 二トリル共重合体ゴム (A)のラテックスと、可塑剤 (B)のエマルシヨンと、を十分に混 合した後、得られた混合液を凝固する。凝固法に限定はないが、通常、塩ィ匕カルシゥ ム、硫酸バリウム、硫酸アルミニウムなどの凝固剤を撹拌下の混合液に添加する方法 が採られる。凝固物は濾別した後、 40〜: LOO°C、好ましくは 50〜90°Cにて乾燥して 固形物とされる。固形物の含水量は、好ましくは 0. 05〜: L 5重量%、より好ましくは 0. 1〜1. 0重量%である。  [0044] After thoroughly mixing the latex of the nitrile copolymer rubber (A) and the emulsion of the plasticizer (B), the obtained mixed solution is coagulated. Although there is no limitation on the coagulation method, a method of adding a coagulant such as salt calcium, barium sulfate, aluminum sulfate to the mixed solution under stirring is usually employed. The solidified product is filtered and then dried at 40 to: LOO ° C., preferably 50 to 90 ° C., to obtain a solid product. The water content of the solid is preferably 0.05 to 5% by weight, more preferably 0.1 to 1.0% by weight.
[0045] 本発明の-トリル共重合体ゴム組成物は、上記のようにして得られた-トリル共重合 体ゴム (A)及び可塑剤(B)の混合物の他に、通常、ゴム用配合剤を含有し、例えば [0045] The -tolyl copolymer rubber composition of the present invention usually contains a mixture for rubber other than the mixture of the -tolyl copolymer rubber (A) and the plasticizer (B) obtained as described above. Containing agents, for example
、架橋物を形成するための架橋剤を含有する。架橋剤としては、二トリル基含有共重 合体ゴムの架橋剤として通常使用されるものであれば限定されない。好ましい架橋剤 としては硫黄系架橋剤または有機過酸化物架橋剤が挙げられ、中でも、硫黄系架橋 剤がより好ましい。 Contains a cross-linking agent for forming a cross-linked product. The crosslinking agent is not limited as long as it is normally used as a crosslinking agent for nitrile group-containing copolymer rubber. Preferred crosslinker Examples thereof include a sulfur-based crosslinking agent or an organic peroxide crosslinking agent, and among them, a sulfur-based crosslinking agent is more preferable.
[0046] 硫黄系架橋剤としては、粉末硫黄、硫黄華、沈降性硫黄、コロイド硫黄、表面処理 硫黄及び不溶性硫黄などの硫黄;塩化硫黄、二塩化硫黄、モルホリン'ジスルフイド、 アルキルフエノール ·ジスルフイド、ジベンゾチアジルジスルフイド、 N, N,一ジチォ ビス (へキサヒドロ— 2H—ァゼノピン— 2)、含リンポリスルフイド及び高分子多硫ィ匕物 などの含硫黄ィ匕合物;テトラメチルチウラムジスルフイド、ジメチルジチォカルバミン酸 セレン、 2—(4' モルホリノジチォ)ベンゾチアゾールなどの硫黄供与性化合物など が挙げられる。  [0046] Sulfur-based crosslinking agents include powdered sulfur, sulfur white, precipitated sulfur, colloidal sulfur, surface treatment sulfur and insoluble sulfur, and the like; sulfur chloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide, dibenzo Sulfur-containing compounds such as thiazyl disulfide, N, N, monodithiobis (hexahydro-2H-azenopine-2), phosphorus-containing polysulfide and polymer polysulfide; tetramethylthiuramdis And sulfur-donating compounds such as rufide, selenium dimethyldithiocarbamate, and 2- (4 'morpholinodithio) benzothiazole.
[0047] 硫黄系架橋剤を用いる場合には、亜鉛華、ステアリン酸などの架橋助剤;グァ-ジ ン系、アルデヒドーァミン系、アルデヒド—アンモニア系、チアゾール系、スルフェンァ ミド系、チォ尿素系などの架橋促進剤を使用することができる。これらの架橋助剤及 び架橋促進剤の使用量は特に限定されず、二トリル共重合体ゴム (A) 100重量部に 対して、通常、 0. 1〜5重量部の範囲で使用することができる。  [0047] When a sulfur-based crosslinking agent is used, a crosslinking assistant such as zinc white or stearic acid; guanidine, aldehyde-amine, aldehyde-ammonia, thiazole, sulfenamide, thiourea Crosslinking accelerators such as systems can be used. The amount of these crosslinking aids and crosslinking accelerators is not particularly limited, and is usually used in the range of 0.1 to 5 parts by weight per 100 parts by weight of the nitrile copolymer rubber (A). Can do.
[0048] 有機過酸化物架橋剤としては、例えば、ジクミルペルォキシド、 t ブチルクミルぺ ルォキシド、ジー t ブチルペルォキシド、タメンヒドロペルォキシド、パラメンタンヒドロ ペルォキシド、 1 , 3 及び 1 , 4 ビス(t ブチルペルォキシイソプロピル)ベンゼン 、 1, 1—ジ— t—ブチルペルォキシ—3, 3 トリメチルシクロへキサン、 4, 4 ビス— (tーブチルーペルォキシ)—n—ブチルバレレート、 2, 5 ジメチルー 2, 5 ジ—t ブチルペルォキシへキサン、 2, 5 ジメチルー 2, 5 ジー t ブチルペルォキシ へキシンー3、 1, 1ージー t—ブチルペルォキシ 3, 5, 5 トリメチルシクロへキサン 、 p クロ口ベンゾィルペルォキシド、 t ブチルペルォキシイソプロピルカーボネート 、 t ブチルペルォキシベンゾエート等が挙げられる。  [0048] Examples of the organic peroxide crosslinking agent include dicumyl peroxide, t-butylcumyl peroxide, di-t-butyl peroxide, tamen hydroperoxide, paramentane hydroperoxide, 1, 3 and 1, 4 bis (t-butylperoxyisopropyl) benzene, 1,1-di-t-butylperoxy-3,3 trimethylcyclohexane, 4,4 bis- (t-butylperoxy) -n-butylvalerate, 2,5 Dimethyl-2,5 Di-t-butylperoxyhexane, 2,5-Dimethyl-2,5-di-t-butylperoxyhexyne-3, 1,1-di-t-butylperoxy 3,5,5 Trimethylcyclohexane, p Examples include ruperoxide, t-butylperoxyisopropyl carbonate, t-butylperoxybenzoate and the like.
[0049] 有機過酸化物架橋剤を用いる場合には、架橋助剤としてトリメチロールプロパントリ メタタリレート、ジビュルベンゼン、エチレンジメタタリレート、トリアリルイソシァヌレート などの多官能性単量体などが用いられる。これらの架橋助剤の配合量は特に限定さ れないが、二トリル共重合体ゴム (A) 100重量部に対して、通常、 0. 5〜20重量部 の範囲で使用することができる。 [0050] 二トリル共重合体ゴム組成物の架橋剤含有量に限定はな 、が、二トリル共重合体ゴ ム(A) 100重量部に対して、好ましくは 0. 1〜10重量部、より好ましくは 0. 2〜5重 量部である。 [0049] When an organic peroxide crosslinking agent is used, a polyfunctional monomer such as trimethylolpropane trimetatalylate, dibutenebenzene, ethylene dimetatalylate, or triallyl isocyanurate is used as a crosslinking aid. It is done. The amount of these crosslinking aids is not particularly limited, but it can be generally used in the range of 0.5 to 20 parts by weight with respect to 100 parts by weight of the nitrile copolymer rubber (A). [0050] The content of the crosslinking agent in the nitrile copolymer rubber composition is not limited, but is preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the nitrile copolymer rubber (A). More preferably, it is 0.2 to 5 parts by weight.
[0051] 二トリル共重合体ゴム組成物は、その他必要に応じて架橋遅延剤、老化防止剤、充 填剤、補強剤、滑剤、粘着剤、潤滑剤、難燃剤、防黴剤、帯電防止剤、着色剤など の添加剤を含有してもよい。  [0051] The nitrile copolymer rubber composition may contain other crosslinking retarders, anti-aging agents, fillers, reinforcing agents, lubricants, adhesives, lubricants, flame retardants, antifungal agents, and antistatic agents as necessary. You may contain additives, such as a coloring agent and a coloring agent.
[0052] 老化防止剤としては、フエノール系、アミン系、ベンズイミダゾール系、リン酸系など の老化防止剤を使用することができる。フエノール系では、 2, 2'—メチレンビス(4— メチル 6— t ブチルフエノール)など力 アミン系では、 4, 4'—ビス( α、 a—ジメ チルベンジル)ジフエ-ルァミンなどが、ベンズイミダゾール系では 2—メルカプトベン ズイミダゾールなどが挙げられる。これらは 1種単独でまたは 2種以上併せて使用され る。  [0052] As the anti-aging agent, an anti-aging agent such as phenol, amine, benzimidazole or phosphoric acid can be used. In phenolic systems, such as 2,2'-methylenebis (4-methyl 6-t-butylphenol) In amine systems, 4,4'-bis (α, a-dimethylbenzyl) diphenylamine is used in benzimidazole systems. Examples include 2-mercaptobenzimidazole. These may be used alone or in combination of two or more.
[0053] 充填剤としては、カーボンブラック、シリカ、炭酸カルシウム、炭酸マグネシウム、タ ルク、クレー等を使用することができる。これらにはシラン系カップリング剤などを配合 することちでさる。  [0053] As the filler, carbon black, silica, calcium carbonate, magnesium carbonate, tar, clay and the like can be used. These can be obtained by adding a silane coupling agent or the like.
[0054] また、二トリル共重合体ゴム組成物には、本発明の効果を損なわない範囲で、二トリ ル共重合体ゴム (A)以外のゴムを配合してもよ 、。二トリル共重合体ゴム (A)以外の ゴムとしては特に限定されない。その例としては、アタリノレゴム、フッ素ゴム、スチレン ブタジエン共重合体ゴム、エチレン プロピレン ジェン三元共重合体ゴム、天然 ゴム、ポリイソプレンゴムなどを挙げることができる。これらのゴムを配合する場合には 、上記以外の架橋剤として、例えば、金属石けん Z硫黄系加硫剤、トリアジン Zジチ ォカルバミン酸塩系化合物、ポリカルボン酸 Zォ-ゥム塩系化合物、ポリアミン系ィ匕 合物(へキサメチレンジァミン、トリエチレンジァミン、トリエチレンテトラミン、へキサメ チレンジァミン力ルバメート、エチレンジァミン力ルバメートなど)などを必要に応じて 併用することができる。  [0054] The nitrile copolymer rubber composition may be blended with a rubber other than the nitrile copolymer rubber (A) as long as the effects of the present invention are not impaired. The rubber other than the nitrile copolymer rubber (A) is not particularly limited. Examples thereof include attalinole rubber, fluoro rubber, styrene butadiene copolymer rubber, ethylene propylene terpolymer rubber, natural rubber, polyisoprene rubber and the like. When these rubbers are blended, other than the above-mentioned crosslinking agents, for example, metal soap Z sulfur vulcanizing agent, triazine Z dithiocarbamate compound, polycarboxylic acid Z-form salt compound, polyamine System compounds (hexamethylenediamine, triethylenediamine, triethylenetetramine, hexamethylenediamine rubamate, ethylenediamine amine rubamate, etc.) can be used in combination as necessary.
[0055] 二トリル共重合体ゴム組成物として、可塑剤以外の上記の諸成分を含有するものを 調製するには、上記の-トリル共重合体ゴム (A)及び可塑剤 (B)力もなる固形の混 合物に、通常、架橋剤および熱に不安定な架橋助剤などを除いた老化防止剤、補 強剤、などの成分を、バンバリ一ミキサ、インターミキサ、ニーダなどの混合機で一次 混練し、次 、でロールなどに移して架橋剤等を加えて二次混練する。 [0055] In order to prepare a nitrile copolymer rubber composition containing the above-described components other than the plasticizer, the -tolyl copolymer rubber (A) and the plasticizer (B) are also used. In general, anti-aging agents, supplements, etc., excluding cross-linking agents and heat-labile cross-linking aids are added to solid mixtures. Components such as strong agents are primarily kneaded with a mixer such as a Banbury mixer, intermixer, kneader, etc., then transferred to a roll or the like and added with a crosslinking agent, etc., followed by secondary kneading.
[0056] 二トリル共重合体ゴム組成物のム一-一粘度(以下、「コンパゥンドム一二一粘度」と 記すこと力 Sある。)(ML , 100°C)は、好ましくは 20〜200、より好ましくは 30〜 15  [0056] Mu-one viscosity of the nitrile copolymer rubber composition (hereinafter referred to as "compound dome viscosity") (ML, 100 ° C) is preferably 20 to 200, More preferably 30-15
1+ 4  1+ 4
0である。  0.
[0057] 本発明の-トリル共重合体ゴム架橋物は、上記のようにして調製された-トリル共重 合体ゴム組成物を架橋して得られる。二トリル共重合体ゴム組成物を架橋するには、 得ようとする架橋物の形状に対応した成形機、例えば、押出機、射出成形機、圧縮 機、ロールなどにより成形を行い、また、架橋反応により架橋物の形状を固定化する 。予め成形した後に架橋しても、成形と同時に架橋を行ってもよい。成形温度は、通 常、 10〜200°C、好ましくは 25〜120°Cである。架橋温度は、通常、 100〜200°C、 好ましくは 130〜190°Cであり、架橋時間は、通常、 1分〜 24時間、好ましくは 2分〜 1時間である。  [0057] The -tolyl copolymer rubber crosslinked product of the present invention is obtained by crosslinking the -tolyl copolymer rubber composition prepared as described above. In order to crosslink the nitrile copolymer rubber composition, molding is performed with a molding machine corresponding to the shape of the cross-linked product to be obtained, for example, an extruder, an injection molding machine, a compressor, a roll, and the like. The shape of the cross-linked product is fixed by reaction. Crosslinking may be performed after molding in advance, or may be performed simultaneously with molding. The molding temperature is usually 10 to 200 ° C, preferably 25 to 120 ° C. The crosslinking temperature is usually 100 to 200 ° C, preferably 130 to 190 ° C, and the crosslinking time is usually 1 minute to 24 hours, preferably 2 minutes to 1 hour.
[0058] また、上記架橋物は、その形状、大きさなどによっては、表面が架橋していても内部 まで十分に架橋して 、な 、場合があるので、さらに加熱して二次架橋を行ってもょ ヽ  [0058] Further, depending on the shape, size, etc. of the above crosslinked product, even if the surface is crosslinked, it may be sufficiently crosslinked to the inside. Mocho ヽ
[0059] 本発明の-トリル共重合体ゴム架橋物は、 JIS K6301による脆ィ匕温度が— 50〜 — 5°C、好ましくは— 35〜― 5°C、より好ましくは— 25〜― 7°Cである。脆化温度が低 すぎると架橋物のガソリン透過性が高くなるおそれがあり、逆に、高すぎると低温環境 下での使用が困難となる。 The cross-linked tolyl copolymer rubber of the present invention has a brittle temperature according to JIS K6301 of −50 to −5 ° C., preferably −35 to −5 ° C., more preferably −25 to −7. ° C. If the embrittlement temperature is too low, the gasoline permeability of the cross-linked product may be high. Conversely, if the brittle temperature is too high, use in a low temperature environment becomes difficult.
[0060] また、本発明の-トリル共重合体ゴム架橋物はイソオクタン Zトルエン Zエタノール の重量比が 40Z40Z20であるガソホール (ガソリンとアルコールの混合物)を用いて アルミカップ法 (後述の実施例の試験法参照)によって測定されるガソリン透過性が、 200g'mm/m2' day以下が好ましぐ 180g'mm/m2'day以下がより好ましぐ 16 0g'mmZm2'day以下が特に好ましい。ガソリン透過性が大きすぎると燃料用ホース などに求められる低ガソリン透過材料として不適である。 [0060] Further, the -tolyl copolymer rubber cross-linked product of the present invention is an aluminum cup method (test of examples described later) using gasohol (mixture of gasoline and alcohol) in which the weight ratio of isooctane Z toluene Z ethanol is 40Z40Z20. gasoline permeability measured by law reference) is, 200g'mm / m 2 'day is preferably less tool 180g'mm / m 2' day or less, more preferably tool 16 0g'mmZm 2 'day or less are particularly preferred . If the gasoline permeability is too high, it is not suitable as a low gasoline permeability material required for fuel hoses.
[0061] 本発明の-トリル共重合体ゴム架橋物はガソリン透過性が低いので、該架橋物から なる層(I)を少なくとも有する積層体は、燃料用ホースなどとして好適に用いられる。 [0062] 該架橋物からなる層(I)と共に積層され、該積層体を構成する他の層(Π)としては、 次のものが好ましい。 [0061] Since the -tolyl copolymer rubber cross-linked product of the present invention has low gasoline permeability, the laminate having at least the layer (I) made of the cross-linked product is suitably used as a fuel hose or the like. [0062] The following are preferred as the other layer (Π) that is laminated together with the layer (I) comprising the crosslinked product and constitutes the laminate.
すなわち、層(Π)としては、 (X , |8—エチレン性不飽和-トリル単量体単位 5重量% 以上、 55重量%未満、好ましくは 18重量%以上、 45重量%以下である二トリル共重 合体ゴム (L)及び該ゴム (L) 100重量部に対して可塑剤(M) 0〜: LOO重量部、好ま しくは 4〜90重量部含有量してなる、脆ィ匕温度が— 70〜― 10°C、好ましくは— 60〜 — 14°C、より好ましくは— 50〜― 18°Cである層力 ガソリン透過性が低いため好まし い。なお、上記-トリル共重合体ゴム (L)は、 a , j8—エチレン性不飽和-トリル単量 体単位の含有量が異なること以外は、二トリル共重合体ゴム (A)と同様の単量体単位 を有する。また、上記可塑剤 (M)は、前記可塑剤 (B)と同様である。  That is, as the layer (Π), (X, | 8-ethylenically unsaturated-tolyl monomer unit is 5 wt% or more and less than 55 wt%, preferably 18 wt% or more and 45 wt% or less. The copolymer rubber (L) and the plasticizer (M) 0 to: 100 parts by weight of the rubber (L): LOO parts by weight, preferably 4 to 90 parts by weight. — 70 to −10 ° C, preferably —60 to — 14 ° C, more preferably —50 to —18 ° C. Laminar strength is preferred due to low gasoline permeability. The rubber (L) has the same monomer units as the nitrile copolymer rubber (A) except that the content of a, j8-ethylenically unsaturated-tolyl monomer units is different. The plasticizer (M) is the same as the plasticizer (B).
[0063] ここで、各層の厚みは、層(I)が好ましくは 0.1〜: LOmm、より好ましくは 0.2〜5mm であり、層(Π)が好ましくは 0.1〜: LOmm、より好ましくは 0.2〜5mmである。 Here, the thickness of each layer is preferably 0.1 to LOmm, more preferably 0.2 to 5 mm for layer (I), and preferably 0.1 to LOmm, more preferably 0.2 to 5 mm for layer (Π). It is.
層(I)の材料のみ力 なる厚いゴム材料の代わりに、全体の厚みがこれと同様の上 記の層(I)及び層(Π)からなる積層体とすることにより、層(I)の有する低ガソリン透過 性と、層(Π)の有する低脆ィ匕温度特性を高度にバランスさせることができる。このよう な積層体力もなる、少なくとも層(I)を内層とする二層以上の多層ホースは、燃料用ホ ースとして使用できる。  Instead of the thick rubber material, which is the only material of layer (I), the total thickness of the layer (I) and layer (Π) is the same as that of layer (I). The low gasoline permeability possessed by the layer and the low brittleness temperature characteristics possessed by the layer (層) can be highly balanced. A multilayer hose having two or more layers having at least the layer (I) as an inner layer, which also has such a laminate strength, can be used as a fuel hose.
[0064] 本発明の二トリル共重合体ゴム架橋物は、不飽和二トリル単量体単位含有量が 55 〜80重量%のいわゆる超極高レベルであっても、ガソリン透過性が低ぐしかも脆ィ匕 温度が低いという利点を有する。そのため、例えば、該架橋物単層の燃料用ホースと して、また、該架橋物を内層に有する多層構造の燃料用ホースとして有用である。 さらに、本発明の-トリル共重合体ゴム架橋物は、シール用途 (パッキン、ガスケット 、ダイヤフラム等)にも好適に使用することができる。  [0064] The crosslinked nitrile copolymer rubber of the present invention has low gasoline permeability even at a so-called ultra-high level where the unsaturated nitrile monomer unit content is 55 to 80 wt%. Brittleness has the advantage of low temperature. Therefore, for example, it is useful as a fuel hose having a single layer of the cross-linked product, and as a fuel hose having a multilayer structure having the cross-linked product as an inner layer. Furthermore, the -tolyl copolymer rubber cross-linked product of the present invention can be suitably used for sealing purposes (packing, gasket, diaphragm, etc.).
実施例  Example
[0065] 以下に実施例および比較例を挙げて本発明を具体的に説明する。以下において、 特記しない限り「部」は重量基準である。なお、試験、評価は以下によった。  [0065] The present invention will be specifically described below with reference to Examples and Comparative Examples. In the following, “parts” are based on weight unless otherwise specified. The test and evaluation were as follows.
[0066] (1)アクリロニトリル単量体単位の含有量 [0066] (1) Content of acrylonitrile monomer unit
JIS K6384に従い、ケルダール法によって測定した-トリル共重合体ゴム中の窒 素含量から計算により、アクリロニトリル単量体単位の含有量 (重量%)を求めた。 Measured by Kjeldahl method according to JIS K6384-Nitrogen in tolyl copolymer rubber The content (% by weight) of the acrylonitrile monomer unit was determined by calculation from the elementary content.
[0067] (2)ム一-一粘度(ML , 100°C)  [0067] (2) Mu-one viscosity (ML, 100 ° C)
1+ 4  1+ 4
「二トリル共重合体ゴム」のム一-一粘度(ポリマーム一-一)、及び、「-トリル共重 合体ゴム組成物」のム一-一粘度(コンパゥンドム一-一)を JIS K6300〖こ従って測 し 7こ。  The mu-one viscosity of the “nitrile copolymer rubber” (Polymer-one) and the mu-one viscosity of the “-Tolyl copolymer rubber composition” (Compound-one) are JIS K6300 〖 Therefore, measure 7.
[0068] (3)常態物性 (引張強さ、伸び、 100%引張応力)  [0068] (3) Normal state properties (tensile strength, elongation, 100% tensile stress)
二トリル共重合体ゴム組成物を縦 15cm、横 15cm、深さ 0. 2cmの金型に入れ、加 圧しながら 160°Cで 20分間プレス成形してシート状架橋物を得た。得られたシート状 架橋物を JIS3号形ダンベルで打ち抜き、試験片を作製した。得られた試験片を用い て、 JIS K6251に従い、架橋物の引張強さ、伸び及び 100%引張応力を測定した。  The nitrile copolymer rubber composition was put into a mold having a length of 15 cm, a width of 15 cm, and a depth of 0.2 cm, and press-molded at 160 ° C. for 20 minutes with pressure to obtain a sheet-like crosslinked product. The obtained sheet-like cross-linked product was punched with a JIS No. 3 dumbbell to prepare a test piece. Using the obtained test piece, the tensile strength, elongation and 100% tensile stress of the crosslinked product were measured according to JIS K6251.
[0069] (4)常態物性 (硬さ) [0069] (4) Normal physical properties (hardness)
上記(3)と同様にして得たシート状ゴム架橋物につき、 JIS K6253に従い、デュロ メータ硬さ試験機タイプ Aを用いて架橋物の硬さを測定した。  About the sheet-like rubber cross-linked product obtained in the same manner as (3) above, the hardness of the cross-linked product was measured using a durometer hardness tester type A according to JIS K6253.
[0070] (5)耐熱老化性 (空気加熱老化試験) [0070] (5) Heat aging resistance (air heat aging test)
上記(3)と同様にして得た試験片を JIS K6257のノーマルオーブン法に従って 1 00°Cに 70時間置き、その後取り出して、上記(3)と同様にして引張強さおよび伸び を測定し、得られた引張強さおよび伸びにつき、上記(3)の常態物性のそれぞれの 値力もの変化率 (%)を求めた。また、硬さを上記 (4)と同様にして測定し、得られた 硬さにつき、上記 (4)の常態物性の値からの変化 (ポイント)を求めた。  The specimen obtained in the same manner as in (3) above was placed at 100 ° C for 70 hours in accordance with the normal oven method of JIS K6257, then taken out and measured for tensile strength and elongation as in (3) above. With respect to the obtained tensile strength and elongation, the rate of change (%) of each of the normal properties of (3) above was determined. Further, the hardness was measured in the same manner as in the above (4), and the change (point) from the normal physical property value in the above (4) was determined for the obtained hardness.
[0071] (6)耐油性 (浸漬試験) [0071] (6) Oil resistance (immersion test)
JIS K6258に従い、それぞれ、燃料油 C (イソオクタンとトルエンとを容積比 1: 1で 混合したもの)中、燃料油 CE— 20 (イソオクタン Zトルエン Zエタノールの重量比が 4 0Z40Z20であるガソホール)中に、 40°Cで 48時間浸漬し、浸漬前後の体積の変 化率 (単位:%)を測定した。  In accordance with JIS K6258, in fuel oil C (isooctane and toluene mixed at a volume ratio of 1: 1) and fuel oil CE-20 (gasohol with a weight ratio of isooctane Z toluene Z ethanol of 40 Z40Z20), respectively. The sample was immersed for 48 hours at 40 ° C, and the volume change rate (unit:%) before and after immersion was measured.
[0072] (7)ガソリン透過性 [0072] (7) Gasoline permeability
燃料油 Cおよび燃料油 CE— 20につ 、て、アルミカップ法によりそれぞれガソリン透 過性を測定した。アルミカップ法とは、まず、 100ml容量のアルミニウム製のカップに 50mlの燃料油 Cまたは燃料油 CE— 20を入れ、これに上記試験片で蓋をし、締め具 で該試験片によりアルミカップ内外を隔てる部分の面積が 25. 50cm2になるように調 整し、該アルミカップを 23°Cの恒温槽内に放置し、その後、 24時間毎に重量測定す ることにより 24時間毎の油の透過量を測定し、その最大量を透過量とするものである (単^:g'mmz m 'day^ For fuel oil C and fuel oil CE-20, gasoline permeability was measured by the aluminum cup method. In the aluminum cup method, first, put 50 ml of fuel oil C or fuel oil CE-20 into a 100 ml capacity aluminum cup, cover it with the above test piece, and tighten it. Adjust the test piece so that the area separating the inside and outside of the aluminum cup is 25.50 cm 2 , leave the aluminum cup in a thermostat at 23 ° C, and then measure the weight every 24 hours. The oil permeation amount is measured every 24 hours, and the maximum amount is taken as the permeation amount (single ^: g'mmz m 'day ^
なお、ガソリン透過量が少ない程、ガソリン透過性が低いと評価でき、耐ガソリン性 に優れる。  The smaller the gasoline permeation, the lower the gasoline permeability, and the better the gasoline resistance.
[0073] (8)脆化温度 [0073] (8) Brittle temperature
JIS K6301に従 、、脆化温度 (°C)を測定した。  According to JIS K6301, the embrittlement temperature (° C) was measured.
[0074] (製造例 1)二トリル共重合体ゴム (A1)のラテックスの製造 (Production Example 1) Production of latex of nitrile copolymer rubber (A1)
反応容器に、水 240部、アクリロニトリル 68. 2部、 1, 3—ブタジエン 8. 4部及びド デシルベンゼンスルホン酸ナトリウム(乳化剤) 2. 5部を仕込み、温度を 5°Cに調整し た。次いで、気相を減圧して十分に脱気してカゝらラジカル開始剤としてパラメンタンヒ ドロペルォキシド 0. 06部、エチレンジァミン四酢酸ナトリウム 0. 02部、硫酸第一鉄( 7水塩) 0. 006部及びホルムアルデヒドスルホキシル酸ナトリウム 0. 06部並びにドデ シルメルカブタン (連鎖移動剤) 1部を添加して乳化重合の 1段目の反応を開始した。 そして、重合転化率が 28重量%、 47重量%、 61重量%及び 72重量%に達した時 点で、反応容器に 1, 3—ブタジエンをそれぞれ 6. 9部、 6. 3部、 5. 5部及び 4. 7部 追加して 2段目、 3段目、 4段目及び 5段目の重合反応を行った。その後、重合転ィ匕 率が 80重量%に達した時点でヒドロキシルァミン硫酸塩 0. 3部と水酸ィ匕カリウム 0. 2 部を添加して重合を停止させた。次いで、反応容器の内容物を 70°Cに加温し、減圧 下に水蒸気蒸留により未反応の単量体を回収して二トリル共重合体ゴム (A1)のラテ ックス(固形分 26重量0 /0)を得た。二トリル共重合体ゴム (A1)のアクリロニトリル単量 体単位の含有量は、全単量体全体 100重量%に対して、 58. 6重量%であり、ポリマ ーム一-一粘度は 97. 7であった。 A reaction vessel was charged with 240 parts of water, 68.2 parts of acrylonitrile, 8.4 parts of 1,3-butadiene and 2.5 parts of sodium dodecylbenzenesulfonate (emulsifier), and the temperature was adjusted to 5 ° C. Next, the gas phase was depressurized and sufficiently degassed. As a radical initiator, 0.06 part of paramentane hydroperoxide, 0.02 part of sodium ethylenediamine tetraacetate, 0.06 part of ferrous sulfate (7 water salt) And 0.06 part of sodium formaldehyde sulfoxylate and 1 part of dodecyl mercabtan (chain transfer agent) were added to initiate the first stage reaction of the emulsion polymerization. When the polymerization conversion reached 28%, 47%, 61% and 72% by weight, 6.9 parts, 6.3 parts, and 5. 5 parts and 4.7 parts were added and the second, third, fourth and fifth stage polymerization reactions were carried out. Thereafter, when the polymerization conversion rate reached 80% by weight, 0.3 part of hydroxylamine sulfate and 0.2 part of potassium hydroxide were added to terminate the polymerization. The contents of the reaction vessel was heated to 70 ° C, latte box of nitrile copolymer rubber to recover the unreacted monomer (A1) by steam distillation under reduced pressure (solids 26 wt 0 / 0 ). The content of the acrylonitrile monomer unit in the nitrile copolymer rubber (A1) is 58.6% by weight with respect to 100% by weight of all the monomers, and the polymer one-one viscosity is 97. It was 7.
[0075] (製造例 2)二トリル共重合体ゴム (A2)のラテックスの製造 [0075] (Production Example 2) Production of latex of nitrile copolymer rubber (A2)
製造例 1の 1段目の反応において、アクリロニトリル及び 1, 3—ブタジエンの量をそ れぞれ 71. 6部及び 6. 2部とした他は、製造例 1と同様にして乳化重合 1段目の反応 を開始した。 そして、重合転化率が 19重量%、 38重量%、 51重量%及び 62重量%に達した時 点で、反応容器に 1, 3—ブタジエンをそれぞれ 7. 0部、 5. 5部、 5. 1部及び 4. 7部 追加して 2段目、 3段目、 4段目及び 5段目の重合反応を行った。その後、重合転ィ匕 率が 70重量%に達した時点でヒドロキシルァミン硫酸塩 0. 3部と水酸ィ匕カリウム 0. 2 部を添加して重合を停止させ、製造例 1と同様に水蒸気蒸留を行って-トリル共重合 体ゴム (A2)のラテックス(固形分 24重量%)を得た。二トリル共重合体ゴム (A2)のァ クリロ-トリル単量体単位の含有量は 60. 0重量%であり、ポリマーム一-一粘度は 7 7. 6であった。 In the first stage reaction of Production Example 1, emulsion polymerization was carried out in the same manner as in Production Example 1, except that the amounts of acrylonitrile and 1,3-butadiene were 71.6 parts and 6.2 parts, respectively. Eye reaction started. When the polymerization conversion reached 19%, 38%, 51% and 62% by weight, 7.0 parts, 5.5 parts and 5. 1 part and 4.7 parts were added and the second, third, fourth and fifth stage polymerization reactions were carried out. Thereafter, when the polymerization conversion rate reached 70% by weight, 0.3 part of hydroxylamine sulfate and 0.2 part of potassium hydroxide were added to terminate the polymerization. Steam-distillation was performed to obtain a latex of the tolyl copolymer rubber (A2) (solid content: 24% by weight). The content of the acrylo-tolyl monomer unit in the nitrile copolymer rubber (A2) was 60.0% by weight, and the polymer one-viscosity was 77.6.
[0076] (比較製造例 1)二トリル共重合体ゴム (A3)のラテックスの製造  (Comparative Production Example 1) Production of latex of nitrile copolymer rubber (A3)
反応容器に、水 250部、アクリロニトリル 60部、 1, 3—ブタジエン 20部、ドデシルべ ンゼンスルホン酸ナトリウム 2. 5部、 tードデシルメルカプタン 1部および硫酸第一鉄 0 . 008部を仕込み、気相を減圧して十分に脱気した後、パラメンタンヒドロペルォキシ ド 0. 03部を仕込み、 10°Cで乳化重合を開始した。仕込み単量体に対する重合転化 率が 42および 60重量%に達した時点で、 1, 3—ブタジエンをそれぞれ 10部添カロし 、仕込み全単量体に対する重合転化率が 74重量%に達した時点で、反応容器に 0. 3部のヒドロキシルァミン硫酸塩と 0. 2部の水酸ィ匕カリウムとを添カ卩して重合を停止さ せた。その後、製造例 1と同様にして水蒸気蒸留を行って、二トリル共重合体ゴム (A 3)のラテックスを得た。二トリル共重合体ゴム (A3)のアクリロニトリル単量体単位含有 量は 49重量%、ポリマーム一-一粘度は 90. 0であった。  A reaction vessel was charged with 250 parts of water, 60 parts of acrylonitrile, 20 parts of 1,3-butadiene, 2.5 parts of sodium dodecylbenzene sulfonate, 1 part of tododecyl mercaptan and 0.008 part of ferrous sulfate. After fully degassing the phase by reducing the pressure, 0.03 part of paramentane hydroperoxide was charged, and emulsion polymerization was started at 10 ° C. When the polymerization conversion ratio to the charged monomer reached 42 and 60% by weight, 10 parts of 1,3-butadiene was added respectively, and the polymerization conversion ratio to the charged monomer reached 74% by weight. Then, 0.3 parts of hydroxylamine sulfate and 0.2 part of potassium hydroxide were added to the reaction vessel to stop the polymerization. Thereafter, steam distillation was carried out in the same manner as in Production Example 1 to obtain a latex of nitrile copolymer rubber (A 3). The nitrile copolymer rubber (A3) had an acrylonitrile monomer unit content of 49% by weight and a polymer-one viscosity of 90.0.
[0077] (調製例 1)可細剤のエマルシヨンの調製  (Preparation Example 1) Preparation of a finer emulsion
ジ(ブトキシエトキシェチル)アジペート(可塑剤) 50重量%の水性エマルシヨンを、 乳化剤としてォレイン酸カリウムを、同可塑剤に対して 2. 0重量%使用して強撹拌下 で混合することにより調製した。  Di (butoxyethoxyethyl) adipate (plasticizer) Prepared by mixing 50% by weight aqueous emulsion with potassium oleate as an emulsifier and 2.0% by weight of the same plasticizer under strong stirring. did.
[0078] 実施例 1  [0078] Example 1
二トリル共重合体ゴム (A1)のラテックスを容器内で撹拌しつつ、該ラテックスの固 形分 (重合体) 100重量部に対して、上記にて調製したジ (ブトキシエトキシェチル) アジペートを含有するエマルシヨン 30重量部をカ卩えて混合液を得た。その後、この混 合液を、該ラテックスの固形分に対して 4重量%となる量の塩ィ匕カルシウム (凝固剤) を含有する水溶液に、撹拌下で注ぎ入れて重合体を凝固させた。これを濾別してクラ ムを回収し、水洗した後、 60°Cで減圧乾燥して、二トリル共重合体ゴム (A1)及び可 塑剤の固形の混合物を得た。 While stirring the latex of nitrile copolymer rubber (A1) in a container, the di (butoxyethoxyethyl) adipate prepared above was added to 100 parts by weight of the solid content (polymer) of the latex. A mixed solution was obtained by covering 30 parts by weight of emulsion. Thereafter, this mixture is mixed with 4% by weight of salty calcium (coagulant) based on the solid content of the latex. The polymer was coagulated by pouring into an aqueous solution containing. This was filtered to collect the crumb, washed with water, and dried under reduced pressure at 60 ° C. to obtain a solid mixture of nitrile copolymer rubber (A1) and a plasticizer.
[0079] 次いで、バンバリ一ミキサを用いて、該混合物中の-トリル共重合体ゴム (A1) 100 部に対して、 FEFカーボンブラック (製品名「シースト SO」、東海カーボン社製、充填 剤) 20部、ステアリン酸 1部、酸ィ匕亜鉛 5部を添加して 50°Cにて混合した後、この混 合物をロールに移してテトラメチルチウラムジスルフイド (製品名「ノクセラー TT」、大 内新興社製、架橋促進剤) 1. 5部、 Ν—シクロへキシル—2—ベンゾチアゾリルスル フェンアミド (製品名「ノクセラー CZ」、大内新興社製、架橋促進剤) 1. 5部、および、 325メッシュ硫黄 0. 5部を添加して 50°Cで混練し、二トリル共重合体ゴム組成物を調 製した。 [0079] Next, using a Banbury mixer, 100 parts of -tolyl copolymer rubber (A1) in the mixture was mixed with FEF carbon black (product name "SEAST SO", manufactured by Tokai Carbon Co., Ltd., filler) 20 parts, 1 part of stearic acid, 5 parts of acid and zinc are mixed and mixed at 50 ° C. Then, this mixture is transferred to a roll and tetramethylthiuram disulfide (product name `` Noxeller TT '', Ouchi Shinsei Co., Ltd., cross-linking accelerator) 1.5 parts, Ν-Cyclohexyl-2-benzothiazolylsulfenamide (Product name “Noxeller CZ”, Ouchi Shinsei Co., Ltd., cross-linking accelerator) 1.5 parts Then, 0.5 part of 325 mesh sulfur was added and kneaded at 50 ° C. to prepare a nitrile copolymer rubber composition.
得られた-トリル共重合体ゴム組成物のコンパゥンドム一-一粘度と、該組成物を 架橋して得た架橋物について常態物性、空気加熱老化試験 (耐熱老化性)、浸漬試 験、ガソリン透過性および脆ィ匕温度について試験、評価した結果を表 1に記す。  Compound-one-viscosity of the obtained tolyl copolymer rubber composition and the cross-linked product obtained by crosslinking the composition with normal properties, air heat aging test (heat aging resistance), immersion test, gasoline permeation Table 1 shows the results of tests and evaluations on the property and brittle temperature.
[0080] 実飾 12 [0080] Jewelery 12
実施例 1において、二トリル共重合体ゴム (A1)のラテックスに代えて-トリル共重合 体ゴム (A2)のラテックスを用いた他は、実施例 1と同様に行って-トリル共重合体ゴ ム組成物を調製した。実施例 1と同様の項目につき試験、評価を行った結果を表 1に 記す。  The same procedure as in Example 1 was conducted except that the latex of the tolyl copolymer rubber (A2) was used in place of the latex of the nitrile copolymer rubber (A1) in Example 1. A composition was prepared. Table 1 shows the results of tests and evaluations for the same items as in Example 1.
[0081] 比較例 1 [0081] Comparative Example 1
二トリル共重合体ゴム (A1)のラテックスを、該ラテックスの固形分に対して 4重量% となる量の塩ィ匕カルシウム (凝固剤)を含有する水溶液に、撹拌下で注ぎ入れて重合 体を凝固させた。凝固物を濾別してクラムを回収し、水洗した後、 60°Cで減圧乾燥し て-トリル共重合体ゴム (A1)を得た。  The latex of the nitrile copolymer rubber (A1) is poured into an aqueous solution containing 4% by weight of salty calcium (coagulant) with respect to the solid content of the latex under stirring, and polymer is obtained. Solidified. The coagulated product was separated by filtration, and crumbs were collected, washed with water, and then dried under reduced pressure at 60 ° C. to obtain a tolyl copolymer rubber (A1).
[0082] バンバリ一ミキサを用いて、二トリル共重合体ゴム(A1) 100部に、 FEFカーボンブ ラック 20部、ステアリン酸 1部及び酸ィ匕亜鉛 5部を添加して 50°Cにて混合した。次い で、この混合物をロールに移して、ジ(ブトキシエトキシェチル)アジペート 15部を添 カロして混練した力 表面へのブリードが多くて十分に混合することができな力つた。口 ール表面に未混合の可塑剤が多量に付着していたため、この混練物を他のロール に移し、テトラメチルチウラムジスルフイド 1. 5部、 N シクロへキシル 2 ベンゾチ ァゾリルスルフェンアミド 1. 5部、及び、 325メッシュ硫黄 0. 5部を添カ卩して 50°Cで混 練し、二トリル共重合体ゴム組成物を調製した。実施例 1と同様の項目につき試験、 評価を行った結果を表 1に記す。 [0082] Using a Banbury mixer, add 100 parts of nitrile copolymer rubber (A1) to 20 parts of FEF carbon black, 1 part of stearic acid and 5 parts of zinc oxide and mix at 50 ° C. did. Next, this mixture was transferred to a roll, and 15 parts of di (butoxyethoxyethyl) adipate was added to the kneaded kneading force. mouth Since there was a large amount of unmixed plasticizer on the surface of the tool, this kneaded product was transferred to another roll and 1.5 parts of tetramethylthiuram disulfide, N cyclohexyl 2 benzothiazolylsulfenamide 1 Then, 5 parts and 0.5 part of 325 mesh sulfur were added and kneaded at 50 ° C. to prepare a nitrile copolymer rubber composition. Table 1 shows the results of tests and evaluations for the same items as in Example 1.
[0083] 比較例 2、 3  [0083] Comparative Examples 2 and 3
比較例 2においては、比較例 1で得られた-トリル共重合体ゴム (A1)を、また、比 較例 3にお 、ては、比較例 1と同様にして凝固及び乾燥して得た-トリル共重合体ゴ ム(A3)を、それぞれ用いて、ロールでの混練においてジ(ブトキシエトキシェチル)ァ ジペートを添加しな力つた他は、比較例 1と同様に行い、それぞれ二トリル共重合体 ゴム組成物を調製した。実施例 1と同様の項目につき試験、評価を行った結果を表 1 に記す。  In Comparative Example 2, the -tolyl copolymer rubber (A1) obtained in Comparative Example 1 was obtained by coagulation and drying in the same manner as in Comparative Example 1 in Comparative Example 3. -Tolyl copolymer rubber (A3) was used in the same manner as in Comparative Example 1 except that di (butoxyethoxyethyl) adipate was not added during kneading with a roll. A copolymer rubber composition was prepared. Table 1 shows the results of tests and evaluations for the same items as in Example 1.
[0084] [表 1] [0084] [Table 1]
Figure imgf000022_0001
表 1に示すように、本発明の二トリル共重合体ゴム架橋物は、十分な常態物性及び 耐熱老化性を有し、さらには、油類への浸漬試験で油類の浸透が少なぐガソリン透 過性が低ぐ脆化温度も十分低かった (実施例 1、 2)。 [0086] これに対して、可塑剤をロールで配合して架橋して得た架橋物は、ロール混練時の 可塑剤のブリードが甚大で作業性が悪ぐ脆ィ匕温度も高力つた (比較例 1)。
Figure imgf000022_0001
As shown in Table 1, the nitrile copolymer rubber cross-linked product of the present invention has sufficient normal properties and heat aging resistance, and furthermore, gasoline with less oil penetration in oil immersion tests. The embrittlement temperature with low permeability was sufficiently low (Examples 1 and 2). [0086] On the other hand, the cross-linked product obtained by blending a plasticizer with a roll and having a brittle temperature, which has a large plasticizer bleed during roll kneading and poor workability, has a high strength ( Comparative example 1).
また、可塑剤を添加しないと、架橋物のガソリン透過性は、本発明の実施例よりも低 かったが、浸漬試験の膨潤が大きぐ脆ィ匕温度が高力つた (比較例 2)。  When the plasticizer was not added, the gasoline permeability of the crosslinked product was lower than that of the examples of the present invention, but the brittle temperature where the swelling in the immersion test was large was high (Comparative Example 2).
さらに、可塑剤を添加せず、さらには、本発明所定の-トリル含量を有しない-トリ ル共重合体ゴムの場合、脆ィ匕温度が高いことに加えて、浸漬試験での膨潤が大きく 、ガソリン透過性が大きくなつた (比較例 3)。  In addition, in the case of the tolyl copolymer rubber having no predetermined tolyl content according to the present invention without adding a plasticizer, in addition to the high brittle temperature, swelling in the immersion test is large. Gasoline permeability increased (Comparative Example 3).
[0087] 実施例 3 [0087] Example 3
バンバリ一ミキサにて、高-トリルゴム(DN4050、 日本ゼオン社製、アクリロニトリル 単量体単位含有量 40重量%、ポリマームーニー粘度 50.0、脆ィヒ温度 20. 2°C) 1 00部に、 FEFカーボンブラック 60部、ステアリン酸 1部、酸化亜鉛 5部及びジ (ブトキ シエトキシェチル)アジペート 5部を添カ卩し、 50°Cで混合した。次いで、混合物をロー ルに移してテトラメチルチウラムジスルフイド 1. 5部、 N シクロへキシル 2 ベンゾ チアゾリルスルフェンアミド 1. 5部、および、 325メッシュ硫黄 0. 5部を添加して 50°C で混練し、高-トリルゴム組成物を調製した。  In a Banbury mixer, high-tolyl rubber (DN4050, manufactured by Nippon Zeon Co., Ltd., acrylonitrile monomer unit content 40 wt%, polymer Mooney viscosity 50.0, brittle temperature 20.2 ° C) 60 parts of black, 1 part of stearic acid, 5 parts of zinc oxide and 5 parts of di (butoxyethoxyethyl) adipate were added and mixed at 50 ° C. The mixture is then transferred to a roll and 1.5 parts of tetramethylthiuram disulfide, 1.5 parts of N cyclohexyl 2 benzothiazolylsulfenamide, and 0.5 parts of 325 mesh sulfur are added and added. A high-tolyl rubber composition was prepared by kneading at ° C.
[0088] 実施例 1と同様にして得た-トリル共重合体ゴム組成物と、上記で得た高-トリルゴ ム組成物と、を用いてロールにてそれぞれ別々に一次混練し、別々にシート化するこ とにより、それぞれ厚み 1.2mmのシート状物を作製した。次いで、両シート状物を積 層して、 160°C、 20分、プレス圧 lOMPaでプレス架橋を行い、合計の厚みが 2mm の積層体を得た。得られた積層体につき実施例 1と同様の項目について試験、評価 した結果を表 2に記す。  [0088] Using the -tolyl copolymer rubber composition obtained in the same manner as in Example 1 and the above-obtained high-tolyl rubber composition, each was first kneaded separately with a roll, and separately sheeted. As a result, sheet-like materials each having a thickness of 1.2 mm were produced. Next, both sheet-like materials were stacked and subjected to press crosslinking at 160 ° C. for 20 minutes at a press pressure of 1 OMPa to obtain a laminate having a total thickness of 2 mm. Table 2 shows the results of tests and evaluations on the same items as in Example 1 for the obtained laminate.
[0089] 比較例 4  [0089] Comparative Example 4
比較例 3と同様にして得た-トリル共重合体ゴム組成物と、実施例 3と同様にして得 た高-トリルゴム組成物を用い、実施例 3と同様な工程でプレス架橋を行い、合計の 厚みが厚み 2mmの積層体を得た。得られた積層体につき実施例 1と同様の項目に ついて試験、評価した結果を表 2に記す。  Using the -tolyl copolymer rubber composition obtained in the same manner as in Comparative Example 3 and the high-tolyl rubber composition obtained in the same manner as in Example 3, press crosslinking was carried out in the same steps as in Example 3, and the total A laminate having a thickness of 2 mm was obtained. Table 2 shows the results of testing and evaluating the same items as in Example 1 for the obtained laminate.
[0090] [表 2] 実施例 比較例 [0090] [Table 2] Examples Comparative examples
3 4 試 燃 油 C (g- mm/m'- day) 20 59 験 力'ソリン透過性  3 4 Test oil C (g-mm / m'-day) 20 59 Test force 'Soline permeability
燃料油 CE— 20 (g- mm/m2- day) 99 310 評 脆化温度 (。c) -17.4 17.2 価 表 2に示すように、本発明の-トリル共重合体ゴム架橋物を用いてなる層(I)と、 -ト リル含量が 40重量%である-トリル共重合体ゴムを用いてなる層(Π)とで構成される 積層体は、ガソリン透過性が低く (層 (I)の影響によると考えられる。)、また、脆ィ匕温 度も十分低かった (実施例 3)。 Fuel oil CE— 20 (g-mm / m 2 -day) 99 310 Evaluation Embrittlement temperature (.c) -17.4 17.2 Value As shown in Table 2, the -tolyl copolymer rubber cross-linked product of the present invention was used. Layer (I) and a layer (Π) using a tolyl copolymer rubber having a tolyl content of 40% by weight has a low gasoline permeability (layer (I) In addition, the brittle temperature was sufficiently low (Example 3).
これに対し、本発明所定の-トリル含量を有しない-トリル共重合体ゴムを用いた積 層体は、ガソリン透過性が高 、架橋物を与えた (比較例 4)。  On the other hand, the laminate using the tolyl copolymer rubber having no predetermined tolyl content of the present invention had high gasoline permeability and gave a crosslinked product (Comparative Example 4).

Claims

請求の範囲 The scope of the claims
[1] α、 j8—エチレン性不飽和-トリル単量体単位 55〜80重量%を有する-トリル共 重合体ゴム (A) 100重量部に対して、可塑剤(B) 0.1〜: L00重量部を含有してなる、 脆化温度が 50〜一 5°Cである-トリル共重合体ゴム架橋物。  [1] α, j8-ethylenically unsaturated-tolyl monomer unit 55 to 80 wt% -tolyl copolymer rubber (A) 100 parts by weight of plasticizer (B) 0.1 to L00 weight A tolyl copolymer rubber cross-linked product having a brittle temperature of 50 to 15 ° C.
[2] イソオクタン Zトルエン Zエタノールの重量比力 0Ζ40Ζ20であるガソホールに 対するガソリン透過係数力 2008'11111171112 ' (1& 以下でぁる請求項1に記載の-トリ ル共重合体ゴム架橋物。 [2] Gasoline permeability coefficient force for gasohol with isooctane Z toluene Z ethanol weight ratio 0 係数 40Ζ20 200 8 '1111117111 2 ' (1-or less -tolyl copolymer rubber cross-linked product according to claim 1 which is 1 & .
[3] 前記可塑剤 (Β)が、下記一般式 (1)で表される化学構造を有する化合物 (bl)と、 エーテル結合含有アルコール (b2)とのエステル化合物(b)である請求項 1または 2 に記載の二トリル共重合体ゴム架橋物。  [3] The plasticizer (Β) is an ester compound (b) of a compound (bl) having a chemical structure represented by the following general formula (1) and an ether bond-containing alcohol (b2): Or a crosslinked nitrile copolymer rubber as described in 2 above.
HOOCRCOOH (1)  HOOCRCOOH (1)
(式中の Rは、炭素数 2〜10のアルキレン基を表し、 COOHはカルボキシ基を表す o )  (In the formula, R represents an alkylene group having 2 to 10 carbon atoms, and COOH represents a carboxy group.)
[4] 前記 OL、 β エチレン性不飽和-トリル単量体単位力 アクリロニトリル単位および Ζまたはメタタリ口-トリル単位である請求項 1〜3のいずれかに記載の-トリル共重 合体ゴム架橋物。  [4] The -tolyl copolymer rubber cross-linked product according to any one of claims 1 to 3, wherein the OL, β-ethylenically unsaturated-tolyl monomer unit force is an acrylonitrile unit and a Ζ or meta-tally-tolyl unit.
[5] 前記-トリル共重合体ゴム (Α)は、ジェン単量体単位および Ζまたは a—ォレフィ ン単量体単位 20〜45重量%を、さらに有する請求項 1〜4のいずれかに記載のニト リル共重合体ゴム架橋物。  [5] The -tolyl copolymer rubber (Α) according to any one of claims 1 to 4, further comprising a gen monomer unit and 20 to 45% by weight of Ζ or a-olefin monomer unit. Nitryl copolymer rubber cross-linked product.
[6] 前記可塑剤 (B)力 ジブトキシェチルアジペートおよび Zまたはジ (ブトキシェトキ シェチル)アジペートである請求項 3〜5に記載の-トリル共重合体ゴム架橋物。 [6] The -tolyl copolymer rubber cross-linked product according to any one of [3] to [5], wherein the plasticizer (B) is dibutoxychetyl adipate and Z or di (butoxyshetyl) yl adipate.
[7] a、 j8—エチレン性不飽和-トリル単量体単位 55〜80重量%を有する-トリル共 重合体ゴム (A) 100重量部に対して、可塑剤(B) 0.1〜: L00重量部を含有してなり、 脆化温度が 50〜一 5°Cである架橋物を与える-トリル共重合体ゴム組成物。 [7] a, j8—ethylenically unsaturated-tolyl monomer unit having 55-80 wt% -tolyl copolymer rubber (A) 100 parts by weight of plasticizer (B) 0.1-: L00 weight A tolyl copolymer rubber composition containing a polymer and giving a cross-linked product having an embrittlement temperature of 50 to 15 ° C.
[8] 請求項 7に記載の二トリル共重合体ゴム組成物を製造する方法であって、 [8] A method for producing the nitrile copolymer rubber composition according to claim 7,
α、 β エチレン性不飽和-トリル単量体単位 55〜80重量%を有する-トリル共 重合体ゴム (Α)のラテックスと、可塑剤(Β)のエマルシヨンと、の混合液を調製するェ 程と、 該混合液を凝固させ、その後、乾燥させて固形の混合物とする工程と、 α, β Ethylenically unsaturated-Tolyl monomer unit having 55 to 80 wt%-Tolyl copolymer rubber (Α) Latex and plasticizer (Β) emulsion When, Solidifying the mixture and then drying to form a solid mixture;
該混合物とゴム用配合剤とを混練する工程と、  Kneading the mixture and a rubber compounding agent;
を含むことを特徴とする二トリル共重合体ゴム組成物の製造方法。  A method for producing a nitrile copolymer rubber composition, comprising:
[9] 前記可塑剤 (B)が、下記一般式 (1)で表される化学構造を有する化合物 (bl)と、 エーテル結合含有アルコール (b2)と、のエステル化合物(b)である請求項 8に記載 の二トリル共重合体ゴム組成物の製造方法。  [9] The plasticizer (B) is an ester compound (b) of a compound (bl) having a chemical structure represented by the following general formula (1) and an ether bond-containing alcohol (b2). 9. The method for producing a nitrile copolymer rubber composition according to 8.
HOOCRCOOH (1)  HOOCRCOOH (1)
(式中の Rは、炭素数 2〜10のアルキレン基を表し、 COOHはカルボキシ基を表す o )  (In the formula, R represents an alkylene group having 2 to 10 carbon atoms, and COOH represents a carboxy group.)
[10] 請求項 1〜6のいずれかに記載の二トリル共重合体ゴム架橋物力 なる層(I)を、少 なくとも有する積層体。  [10] A laminate having at least the layer (I) having the cross-linked strength of the nitrile copolymer rubber according to any one of claims 1 to 6.
[11] 請求項 1〜6のいずれかに記載の-トリル共重合体ゴム架橋物力 なり、厚み 0.1〜 10mmである層(I)と、  [11] Cross-linked tolyl copolymer rubber according to any one of claims 1 to 6, and a layer (I) having a thickness of 0.1 to 10 mm,
α、 β エチレン性不飽和二トリル単量体単位 5重量%以上、 55重量%未満を有 する-トリル共重合体ゴム (L) 100重量部に対して、可塑剤(Μ) 0〜: L00重量部含有 し、脆ィ匕温度が— 70〜― 10°Cである-トリル共重合体ゴム架橋物力もなり、厚み 0.1 〜: L 0mmの層(Π)と、  α, β Ethylenically unsaturated nitrile monomer unit 5% by weight or more and less than 55% by weight -Tolyl copolymer rubber (L) 100 parts by weight of plasticizer (Μ) 0 ~ : L00 It contains a part by weight, and the brittle temperature is -70 to -10 ° C-tolyl copolymer rubber cross-linking force, thickness 0.1 to: L 0 mm layer (Π),
を積層してなる積層体。  A laminate formed by laminating layers.
PCT/JP2006/316999 2005-08-31 2006-08-29 Crosslinked nitrile copolymer rubber, nitrile copolymer rubber composition, and process for producing the composition WO2007026707A1 (en)

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