WO2007015626A1 - Manufacturing method of cold cathode fluorescent lamp and apparatus thereof - Google Patents
Manufacturing method of cold cathode fluorescent lamp and apparatus thereof Download PDFInfo
- Publication number
- WO2007015626A1 WO2007015626A1 PCT/KR2006/003033 KR2006003033W WO2007015626A1 WO 2007015626 A1 WO2007015626 A1 WO 2007015626A1 KR 2006003033 W KR2006003033 W KR 2006003033W WO 2007015626 A1 WO2007015626 A1 WO 2007015626A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bulb
- rotating
- moving
- equipment
- stage
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims abstract description 49
- 239000000126 substance Substances 0.000 claims abstract description 40
- 238000007789 sealing Methods 0.000 claims abstract description 37
- 238000000576 coating method Methods 0.000 claims description 44
- 239000011248 coating agent Substances 0.000 claims description 33
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 22
- 230000003028 elevating effect Effects 0.000 claims description 18
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 17
- 229910052753 mercury Inorganic materials 0.000 claims description 17
- 239000010453 quartz Substances 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- 238000004804 winding Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000009792 diffusion process Methods 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 230000032683 aging Effects 0.000 claims description 7
- 208000028659 discharge Diseases 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 3
- 239000011247 coating layer Substances 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 239000011230 binding agent Substances 0.000 abstract description 8
- 230000002829 reductive effect Effects 0.000 abstract description 5
- 230000001590 oxidative effect Effects 0.000 abstract description 4
- 239000011241 protective layer Substances 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 27
- 239000007789 gas Substances 0.000 description 12
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 241001272720 Medialuna californiensis Species 0.000 description 6
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052754 neon Inorganic materials 0.000 description 2
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/20—Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/245—Manufacture or joining of vessels, leading-in conductors or bases specially adapted for gas discharge tubes or lamps
- H01J9/247—Manufacture or joining of vessels, leading-in conductors or bases specially adapted for gas discharge tubes or lamps specially adapted for gas-discharge lamps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/38—Exhausting, degassing, filling, or cleaning vessels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/46—Machines having sequentially arranged operating stations
- H01J9/48—Machines having sequentially arranged operating stations with automatic transfer of workpieces between operating stations
Definitions
- the present invention relates to a manufacturing method of Cold Cathode
- Florescent Lamp and apparatus thereof, more specifically, to a manufacturing method of CCFL and apparatus thereof in which uniformly coats a fluorescent substance irrespective of the length of a bulb, protects any deformation of the bulb at a process of oxidizing an organic binder, and much reduces the vibration of the bulb occurred at transferring between respective processes, reduces the rotating time of bulb delivered to an electrode sealing equipment in order to install electrodes at both ends of the bulb, improves cleaning ability of the bulb formed with both protecting layer and fluorescent layer, and shortens cleaning time, so as to improve productivity of CCFL and workability.
- Background Art Background Art
- a bulb is coated with a protection layer and a fluorescent substance on its inside surface, is baked with a high temperature, is installed with electrodes at both ends of the bulb, is sealed through a vacuum exhausting process, and is charged with mixture gas such as a certain of mercury, Argon and Neon, etc. in its inner space.
- mixture gas such as a certain of mercury, Argon and Neon, etc.
- ultraviolet rays may be emitted with mercury being excited due to electron emission by electric field from the electrodes.
- the ultraviolet rays may convert itself to visible rays by the florescent substance and light is irradiated. Therefore, it is called CCFL because of a method of electron emission through the electric field instead of heating.
- the general manufacturing method of the CCFL is divided into a coating process, an electrode- sealing process, an exhausting process, a mercury diffusion process and an inspection process.
- the coating process it may comprise a cleaning stage repeatedly both cleaning and drying bulb being cut in a certain of size, a coating stage coating a protection layer and florescent layer in inside surface of the bulb, a neck cleaning stage removing the coated florescent substance by reciprocally rotating both the bulb and a brush in order to seal an electrode at a bottom of the bulb, and a baking stage attaching the florescent substance into an inner wall of the bulb with an adhesive substance while removing any organic binder included in both the protection layer and the florescent layer by heating the bulb passed through the neck cleaning stage.
- the electrode- sealing process may comprise an A-electrode preliminary sealing stage pinching an electrode in order not to come out the electrode after inserting the electrode at an end of the bulb, a B-electrode sealing stage closing the other end of the bulb after inserting an electrode at the other end of the bulb, and a getter room forming stage forming a space to be inserted a getter at an end of the bulb being installed with the A-electrode.
- the exhausting process may comprise an exhausting stage making an inner space being vacuum after inserting the getter in the getter room formed at an end of the A- electrode, a heating & exhausting stage making the inner space being high vacuum while removing impurity gas by consecutively performing a cleaning stage inserting cleaning gas such as Argon into the inner space being vacuum, and a sealing stage enveloping the getter room after inserting a certain of mixture gas of such an inert gas as Argon or Neon as a discharging gas into the inner space of a lamp passed through the heating & exhausting stage.
- the mercury diffusion process may comprise a mercury first diffusion stage either extracting or diffusing the mercury included in the getter being inserted in a lamp by applying a high frequency wave, a sealing & cutting stage cutting an end including the getter room while being completely sealed the A-electrode being preliminarily sealed that is formed in the getter room, a mercury second diffusion stage uniformly diffusing the mercury gas over the bulb by overall heating the bulb in sealing state with being installed with the A-electrode and B-electrode at both ends of the bulb.
- the inspection process may comprise a lead-acid treating stage revivifying electrode leads of the A-electrode and B-electrode stained black at sealing & cutting both ends of the bulb, a dipping stage coating mercury on the electrode leads, an aging stage stabilizing lighting status by applying voltage to both A-electrode and B- electrode sealed in both ends of the bulb, and a cutting stage cutting the electrode leads of a lamp passed through the aging stage, in accordance with standardization.
- the bulb is also bent or warped at the process attaching luminescent substance into the inner wall of the bulb after removing any organic binder included in the luminescent layer by heating the bulb being in perpendicular at the baking stage of the coating process, so that it may cause much inferiority.
- the bulb may have vibration at conveying it between the respective processes because the bulb is conveyed in perpendicularity, and also the conveying time is longer because it has to be conveyed one by one, so that the productivity may be much decreased.
- the traditional manufacturing apparatus of CCFL mainly includes a coating equipment 1 coating a protection layer and florescent substance; a neck cleaning equipment 2 cleaning an end of the bulb coated with the protection layer and fluorescent substance; a baking equipment 3 removing organic material; an electrode sealing equipment 4 forming a getter room for inserting a getter while forming A & B electrodes at both ends of the bulb; a heating & exhausting equipment 5 enveloping the getter after both removing impurity gas and injecting discharge gas, while repeatedly performing gas cleaning process with the bulb formed with the A & B electrodes at the heating & exhausting process; a sealing & cutting equipment 6 shaping a lamp after enveloping the electrodes preliminary sealed at one side of the bulb and cutting the getter room; a heating equipment 7 overall diffusing mercury extracted out of the getter by a high frequency equipment into the lamp; and an aging equipment 8 stabilizing the status of lighting by applying voltage from an aging inverter to the A & B electrodes installed at both ends
- Transporting conveyers are installed at the respective equipments and the bulb, a raw material, is changed to CCFL (lamp) after passing through the equipments. More specifically, a transporting conveyer (a) is installed among the respective equipments, the coating equipment 1, the baking equipment 3, the electrode sealing equipment 4, the heating & exhausting equipment 5, the sealing & cutting equipment 6, the heating equipment 7 and the aging equipment 8, and a conveying equipment 10 is also installed for delivering the bulb to/from the respective equipments at both ends of the transporting conveyer (a).
- the conveying equipment 10 comprises a vertical stopper 21, a horizontal stopper 22, a pair of upholding brackets 20 installed on a table of the coating equipment 1.
- the conveying equipment 10 further comprises a rotating axis 23 and an upholding axis 24 which are installed on the upholding brackets 20 on the same flat.
- It further comprises an outer gear 25 which is being united with the rotating axis 23 and a keypin, a half moon typed inner gear 27 installed at one side of the upholding bracket 20 by a hinge axis 26, while being occluded with the outer gear 25, a moving housing 28 being united with the rotating axis 23 by bolt, and a housing case 29 covering the moving housing 28.
- An arm 33 is attached at one side of the inner gear 27 and united by bolt.
- a vertical moving load 34 is installed in the arm 33 and united by a hinge combination.
- the vertical moving load 34 is either ascended or descended vertically by a cam of a drive train driving the coating equipment 1, which is not shown in the drawings.
- a pair of intervening parts 12 for either taking or releasing bulb 11 is installed on the top of the moving bar 30.
- the intervening parts 12 are operated by pneumatic pressure. Their specific configuration is common technology.
- the moving housing 28 Since the moving housing 28 is being united with the rotating axis 23, the moving housing 28 also rotates, when the rotating axis 23 rotates. In the meantime, the housing case 29 also rotates due to being united with a side of the moving housing 28. Therefore, the inner bevel gear 31 rotates and the outer bevel gear 32 also rotates which is being united with the inner bevel gear 31. Since the outer bevel gear 32 is installed in the lower part of the moving bar 30, the moving bar 30 is rotated while being moving in horizontal position.
- the moving bar 30 is under perpendicularity by the outer gear 25 rotating.
- the moving bar 30 being in perpendicular is supported by the vertical stopper 21 installed at the upholding bracket 20.
- the outer bevel gear 32 is rotated by the inner bevel gear 31 operating with the outer gear 25.
- the bulb 11 may be efficiently delivered to the coating equipment 1 from the transporting conveyer a, since the bulb 11 is rotated at an angle of 180 degrees from right to left in view of the moving bar 30 as well as moving from vertical status to horizontal status.
- the conventional conveying equipment 10 has several problems in delivering bulb
- the moving bar moving bar 30 delivering bulb 11 is taken impact by the horizontal stopper 22 and the vertical stopper 21 which are installed at the upholding bracket upholding bracket 20. Therefore, there is a problem in that the bulb 11 may have constraints in its length.
- FIG. 5 is an exemplary drawing for electrode sealing equipment installed the conventional rotating equipment.
- FIG. 6 through 7 is brief front and side views for the conventional rotating equipment.
- the bulb rotating equipment is installed at electrode sealing equipment 4 forming a getter room for inserting a getter, while forming A & B electrodes at both ends of the bulb.
- an A electrode forming rotating equipment 9b and a B electrode forming rotating equipment 10b are installed on the table at regular intervals, and a rotating equipment 15b rotating bulb at an angle of 180 degrees is installed between the A electrode forming rotating equipment 9b and the B electrode forming rotating equipment.
- An A electrode beading device 13b and a B electrode beading device 14b furnishing with a transporting rail 12b are installed in the A electrode forming rotating equipment 9b and the B electrode forming rotating equipment 10b, so that A & B electrodes are provided.
- the rotating equipment 15b may comprise a moving & rotating device 1 Ib which moves bulb from the A electrode forming rotating equipment 9b to the B electrode forming rotating equipment 10b.
- the rotating equipment 15b installed on the electrode sealing equipment 4 may comprise a bevel gear box 16b that is installed on the table and furnished with an input axis on horizontality and an output axis on perpendicularity, an oscillator box 17b which is furnished with an input axis on perpendicularity and an output axis on horizontality, a rotating arm 20b which is installed at the output axis on horizontality and furnished with a rotating control spring 18b and a bulb intervening plate 19b.
- power is supplied by gears being occluded between an output axis of the bevel gear box 16b and an input axis of the oscillator box, and between an output axis of the oscillator box 17b and the rotating arm.
- the bulb is delivered to the moving & rotating device 1 Ib after forming both A electrode and a getter room at the A electrode forming rotating equipment 9b and the bulb is moved to the position of the rotating arm 20b in the rotating equipment. Then, the bulb intervening plate 19b of the rotating arm 20b intervenes the bulb. In the meantime, when power is supplied to the rotating arm 20b from the main driving train through both the bevel gear box 16b and the oscillator box 17b, the bulb is rotated at an angle of 180 degrees and released. In conclusion, the bulb is moved to a B electrode forming rotating equipment 10b under the state in which A electrode positioned at the bottom of the bulb is moved up to the top, in order to form B electrode at the bottom of the bulb.
- FIG. 8 is an exemplary drawing showing an overall and partially magnified configuration of the conventional neck cleaning equipment.
- FIG. 9 is a magnified exemplary drawing of a brush rotating part of the conventional neck cleaning equipment.
- a neck cleaning equipment 2 cleaning a side of a bulb 14c has an index unit 10c installed at a rectangular typed frame 9c and a transporting conveyer l ie installed on the frame 9c.
- the transporting conveyer l ie comprises chains having jigs to be put bulb 14c, and sprocket at its both ends.
- the jigs are on top of the frame 9c, and are attached at regular intervals on the chains.
- the transporting conveyer 1 Ic is moved at regular speed by the index unit 10c.
- a drying part 12c is installed on the top of the transporting conveyer 1 Ic in order to dry the cleaning part of the bulb 14c on which is both coated and dried through the coating equipment coating equipment 1, with hot air.
- An elevator is installed at both sides of the transporting conveyer 1 Ic in its width position to be put the bulb.
- a folded frame (Not shown) being a combination with the frame 9c is installed on the flat line with the elevator.
- a brush rotating part 30c is installed for cleaning the inside of the bulb by inserting a brush into a bulb rotating part 20c rotating the bulb 14c delivered from the elevator and the bulb 14c.
- the bulb rotating part 20c may comprise a bulb driving motor 21c, an inner roller
- the bulb driving motor 21c operates and the bulb 14c rotates reversely to the direction that the brush rotates.
- a moving plate 32c is installed on an supporting plate 31c being fixed on a frame
- the moving plate 32c may comprise a telescopic cylinder 35c moving either forward or backward along rails.
- a permanent magnet is installed in the brush chuck 33c so that a brush holder 37c installed a resin typed brush 36c may unify itself by being inserted into the brush chuck 33c.
- a gazing jig 38c is installed in the moving plate 32c in order to set the position of the bulb 14c so that it may clean the bulb uniformly.
- An inlet valve 39c connected to a dust collector 15c is installed at the bottom of the brush chuck 33c in order to inlet dust of fluorescent substance occurred at the cleaning processing. Therefore, the cleaning efficiency may be much improved by removing the dust and power attached in the fluorescent substance.
- the elevator is installed at both ends of the bulb 14c moving on the jig of the transporting conveyer l ie.
- the elevator, bulb rotating part 20c and brush rotating part 30c are all installed on the same plane and they are also positioned on the same flat in both side and front views as the elevator ascends.
- the drying part 12c not shown in drawings, dries the bulb 14c with hot air through a heater unit in order to protect any detachment of fluorescent substance and cleaning inferiority at cleaning the coated layer coated in the bulb 14c.
- the heater unit is installed in a block in which is ascended by a cylinder and supplies hot air through nozzle.
- the bulb 14c After moving to the position of the elevator, the bulb 14c is ascended to a same flat plane (either side view or front view) of both bulb rotating part 20c and brush rotating part 30c by the operation of the elevator. Then, the bulb 14c is rotated and the resin typed brush 36c cleans the dried fluorescent substance by being inserted into an end of the bulb 14c since the resin typed brush 36c rotates reversely to the rotating position of the bulb 14c.
- the bulb 14c is moved to an electrode sealing equipment 4 for sealing electrode through a baking equipment 3 for removing organic material after florescent substance on the bulb 14c is cleaned.
- the conventional neck cleaning equipment 2 simply cleans the florescent substance coated on both inside and outside surface of an end of the bulb 14c by rotatory power of an inner motor 34c after resin typed brush 36c is inserted into the bulb 14c moving. Therefore, the resin typed brush 36c is easily abrasive, has lower cleaning ability and its reliability on rotation is much decreased because the bulb 14c is rotated by friction due to close adhesion of both the inner roller 22c and the intervening roller 23c. Disclosure of Invention
- the manufacturing method of a CCFL according to the first embodiment of the present invention is capable of uniformly coating the bulb with a luminescent substance irrespective of the length of bulb, of protecting any deformation of the bulb at the baking stage removing organic binder, of minimizing any vibration of the bulb at transporting process, and reduce the transporting time so that it may improve efficiency and productivity.
- the manufacturing apparatus of a CCFL according to the second embodiment of the present invention provides the manufacturing apparatus of CCFL having a slide conveying equipment for improving productivity by both minimizing the vibration of the bulb at transporting process between the respective equipments and reducing the transporting time of the bulb.
- the manufacturing apparatus of a CCFL according to the third embodiment of the present invention provides the manufacturing apparatus of a CCFL having a double arm conveying equipment for improving productivity by both minimizing the vibration of the bulb at transporting process between the respective equipments and reducing the transporting time of the bulb.
- the manufacturing apparatus of a CCFL according to the fourth embodiment of the present invention provides the manufacturing apparatus of a CCFL having a double arm rotating equipment for improving the productivity by shortening the rotating time of the bulb because of double rotating and improving the reliability of rotating because of rotating the bulb by using an index.
- the manufacturing apparatus of a CCFL provides the manufacturing apparatus of a CCFL having a neck cleaning equipment in which improves the cleaning ability by cleaning the inner surface of a side of the bulb coated with both a protecting layer and fluorescent layer in the coating equipment with metal brush, by installing magnetic substance either ascended or descended by a cylinder at the outer side of the bulb, and shortening the cleaning time by rotating the bulb in an opposite position with the brush and in a stable state by combining it with a fixing chuck installed at the other side of the bulb.
- a manufacturing method of CCFL may provide that the coating stage of the coating process comprises rotating a bulb with a slope of a certain degrees from a perpendicular line at the coating stage, rotating a metal brush washing inner wall of the bulb in a close manner to an inner wall of the bulb under a circumstances being generated a magnetic force at an end of the bulb at the neck cleaning stage, rotating a quartz tube in a horizontal condition being made of quartz material and being strong in high temperature in which a plurality of bulbs are inserted at the baking stage, and rotating the bulbs to be conveyed to the respective process at an angle of 45 degrees, then at an angle of 180 degrees, and at an angle of 45 degrees.
- a slide conveying equipment of the manufacturing apparatus of CCFL may comprise a body of transporting equipment having an supporting plate installed at one side of a transporting conveyer, an supporting frame installed along a slant line, a guide frame installed along the direction of the supporting frame; wherein the supporting frame has a S typed winding rail in its inside surface; wherein the guide frame has inside/ outside moving rails and inside/outside moving brackets and being all installed at the same position as its inner and outer sides, and a rotating pulley, an upholding pulley and driving pulley being all installed on its top and bottom at regular intervals so as to make a single body by a timing belt, and top/bottom moving sensing sensors and installed on both top and bottom of its inclined bottom plane; wherein the driving pulley has a motor rotating in both positions; wherein the inside/outside moving brackets and have a pair of inside/outside moving guides and installed in its inside surface; wherein the inside
- a double arm conveying equipment of the manufacturing apparatus of CCFL may comprise a top upholding bracket and a bottom upholding bracket installed on bottom and top surfaces of both a table and a supporting plate of a heating & exhausting equipment; wherein the top bracket combines an inner link having a driving roller contacting a cam of a driving train in axis; wherein the bottom bracket has an outer link being made an axis with its center part; a vertical bracket which has a damper and an operating sensing sensor and which is installed on the line that the outer link operates; a line load being installed and supported at one end of both the inner link and the outer link, wherein the line load includes pivot bolts and making a pivot combination with the inner link and the outer link and a hexagonal bar, wherein the outer link has a " D" typed bracket installed a roller in its inside at its another end, an inner elastic spring and an outer elastic spring installed on both lower part of the inner link and top part
- a double arm conveying equipment of the manufacturing apparatus of CCFL may comprise a double conveying equipment having a first and a second rotating device and between an A-electrode forming & rotating equipment and a B-electrode forming & rotating equipment; a double rotating equipment installed at one side of the double conveying equipment; wherein the double rotating equipment have an index unit operating with an output axis of a bevel gear box, a rotating arm installed at an output axis of the index unit in horizontal state, a pair of intervening part being in perpendicularity installed both up and down in regular intervals with the rotating arm, and a switch operating the intervening part; wherein the switch has a guide rail on both sides in the rear surface of the rotating arm, a moving plate having a rack groove on both top sides at the guide rail; wherein the moving plate has an elastic spring on its top part, a pneumatic cylinder at its one side; wherein the intervening part is
- a neck cleaning equipment of the manufacturing apparatus of CCFL may comprise a transporting conveyer being moved at a certain of intervals by a index unit, a drying part drying a coating layer of an end of the bulb by supplying hot air through a heater unit, an elevator either ascending or descending a bulb both putting and moving on the transporting conveyer, a bulb rotating part rotating the bulb being ascended, a brush rotating part cleaning inside of the bulb by inserting a brush into the bulb being rotated, and a dust collector both inletting and removing fluorescent dust; wherein the bulb rotating part 50c has a guide rail 52c and a moving cylinder 53c in which are installed at a supporting block 51c being a single body with a frame 9c; wherein a moving block 54c is installed at the guide rail 52c and is moved back and forth by the moving cylinder 53c; wherein a bulb rotating member 57c having a bulb inner motor 55c and a pair
- the bulb Since the bulb is inserted into the fixing chuck 56C for cleaning at its one end, the bulb may be similarly rotated as the fixing chuck 56C is rotated. Therefore, the reliability on rotating may be obtained. Moreover, as the metal wire brush 64C is inserted in the bulb and is rotated in a close manner to inner wall of the bulb by magnetic force of the permanent magnetic 63C of the elevating cylinder 62C, its cleaning ability may be much improved. Moreover, the metal wire brush 64C may protect the inner surface of the bulb since being coated with resin.
- the manufacturing method of CCFL and apparatus thereof provides to uniformly coat a fluorescent substance irrespective of the length of a bulb, shorten a cleaning time at a side of the bulb, protect any deformation of the bulb at a process of oxidizing an organic binder, minimize the vibration of the bulb occurred at transferring between respective processes, and reduces the transporting time, so that the productivity and workability may be much improved.
- FIG. 1 is an exemplary view illustrating a manufacturing apparatus of a general cold cathode fluorescent lamp.
- FIG. 2 is a side view illustrating traditional conveying equipment.
- FIG. 3 is a side view illustrating the status partially operating the traditional conveying equipment.
- FIG. 4 is a cross section in which is cut partially enlarged portion of the conventional conveying equipment in front side.
- FIG. 5 is an exemplary view of an electrode sealing equipment incorporating traditional rotating equipment.
- FIG. 6 is a front view illustrating traditional rotating equipment.
- FIG. 7 is a side view illustrating traditional rotating equipment.
- FIG. 8 is an exemplary view illustrating overall configuration of the partially enlarged portion of the traditional neck cleaning equipment.
- FIG. 9 is an exemplary view illustrating an enlarged brush rotating part of the traditional neck cleaning equipment.
- FIG. 10 is a perspective view of a slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 11 is a disassembled perspective view of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 12 is a front view about before-moving state of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 13 is a front view about moving state of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 14 is a front view about after- moving state of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 15 is a cross section of the portion A-A line of the Fig.
- FIG. 12 illustrating a critical portion of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 16 is a perspective view illustrating a rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 17 is a disassembled perspective view a rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 18 is a exemplary view illustrating operating state of the rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 19 is a side view illustrating overall operation state of a double arm conveying equipment according to the third embodiment of the present invention. [77]
- the FIG. 16 is a perspective view illustrating a rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 17 is a disassembled perspective view a rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- the FIG. 18 is a exemplary view illustrating operating state of the rotating guide of the
- FIG. 20 is a side view illustrating operating state of a double arm conveying equipment according to the third embodiment of the present invention.
- the FIG. 21 is a side view illustrating before-operating state of a double arm conveying equipment according to the third embodiment of the present invention.
- the FIG. 22 is a disassembled perspective view of a double arm conveying equipment according to the third embodiment of the present invention.
- the FIG. 23 is a perspective view illustrating before-developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention.
- the FIG. 24 is a perspective view illustrating developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention.
- FIG. 25 is an exemplary view of electrode sealing equipment installed a double arm rotating equipment according to the fourth embodiment of the present invention.
- the FIG. 26 is a perspective view illustrating critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
- the FIG. 27 is a disassembled perspective view of critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
- the FIG. 28 is a front view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
- FIG. 29 is a side view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
- FIG. 30 is a plane view illustrating overall configuration of a neck cleaning equipment according to the fifth embodiment of the present invention.
- FIG. 31 is an enlarged exemplary view illustrating critical portion of a neck cleaning equipment according to the fifth embodiment of the present invention.
- FIG. 32 is a perspective view of a brush rotating part of a neck cleaning equipment according to the fifth embodiment of the present invention. Best Mode for Carrying Out the Invention
- first, second, third etc. may be used herein to describe various members, components, regions, layers and/or sections, these members, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one member, component, region, layer or section from another region, layer or section. Thus, a first member, component, region, layer or section discussed below could be termed a second member, component, region, layer or section without departing from the teachings of the present invention.
- the manufacturing method of a cold cathode fluorescent lamp according to the first embodiment of the present invention comprises a coating process having a cleaning stage, a coating stage, a neck cleaning stage and a baking stage, an electrode sealing process having an A-electrode preliminary sealing stage, a B-electrode sealing stage and a getter room forming stage, an exhausting process having an exhausting stage, a charging stage of discharge gas and an enveloping stage, a mercury diffusion process having a first mercury diffusion stage, a sealing & cutting stage and a second mercury diffusion stage, and, an inspection process having a lead-acid treating stage, a dipping stage, an aging stage and a cutting stage.
- the luminescent substance may be uniform in thickness in the inner wall of the bulb, since the luminescent substance coated in liquefied form along the inner wall of the bulb flows along the inner wall of the bulb, as long as the bulb inserted in perpendicularity rotates with a slope of a certain degrees at the coating stage of the coating process.
- the bulb is rotated at a certain slope. Then the luminescent substance coated rotates and flows along the inner wall of the bulb, consequently, the thickness of the fluorescent substance coated into the inner wall of the bulb may be uniform.
- the slope of the bulb is preferable to be about 4 through 10 degrees based on a perpendicular line, and it may be adjusted according to viscosity of the luminescent substance to be coated and the length of the diameter of the bulb.
- the coated luminescent substance may be more efficiently removed than the conventional method of rotating the bulb and a resin typed general brush reciprocally each other.
- the coated luminescent substance may be efficiently removed with the metal brush because of removing the luminescent substance with the magnetic force in a close manner to the inner wall of the bulb, even though the metal brush wears down. Moreover, the processing time to remove the luminescent substance may be reduced due to being rotated the metal brush in a close manner to the bulb.
- the magnetic force may be acted from the outer wall of the bulb at one position. It may also be preferable for magnetic source acting from the outer wall of the bulb to be a magnetic substance having a higher gauss. In the meantime, it may be preferable for the metal brush being inserted to the inside of the bulb and being closer to the inner wall of the bulb to be moveable by magnetic force.
- the bulb By rotating a quartz tube in a horizontal condition being made of quartz material and being strong in high temperature in which a plurality of bulbs are inserted at the baking stage of the coating process, the bulb may prevent from being bent or deformable at the baking stage that attaches the luminescent substance to the inner wall of the bulb.
- any deformation of the bulbs may be protected. It is because a plurality of bulbs may be indirectly heated through the quartz tube rather than direct heating if the quartz tube is rotated and heated. If hot air having moderate heat is applied at a side, the characteristics and lifetime of a lamp may also improve since the hot air having moderate heat efficiently removes organic binder and protects re-adhesion of impurity gas at the baking stage.
- superheat may locally apply to the bulb at the getter room forming stage of the electrode sealing process, the charging stage of discharge gas and enveloping stage of the exhausting process. Even though it partially has a bending phenomenon at this process, it may straighten the bent Bulb by rotating the quartz tube incorporating a plurality of bulbs in a horizontal position.
- the bulbs may improve the efficiency of the process that the bulbs insert in a folded manner to the inside surface of the quartz tube, rather than the state in which they are stacked. Moreover, it may provide CCFL having superior characteristics and various typed products because bulbs having a length of more than 500 mm are performed through this method using the quartz tube.
- the bulbs are inserted into the quartz tube within a range of 15 degrees in both right and left position from a perpendicular line, it may straighten the deformed bulb by rotating the bulb along the inside surface of the quartz tube in horizontal position.
- the bulb is conveyed at 90 degrees at conveying to the other process.
- the bulb may be possible to convey the bulb by dividing the moving degrees, for example, conveying it at 45 degrees, rotating it at 180 degrees and conveying it 45 degrees again. Therefore, it may minimize the vibration of the bulb occurred at conveying process between the respective processes and also shorten the transporting time.
- a bulb is conveyed in perpendicularity to next stage, while the other bulb is conveyed in horizontality. Therefore, in order to simultaneously hold the bulbs in both perpendicularity and horizontality, the bulbs may be conveyed at 45 degrees, rotated at 180 degrees and again conveyed at 45 degrees, consequently, a bulb may be kept in horizontality for conveying to next stage after completing a process, and the other bulb in perpendicularity after conveying for another process.
- the bulbs may convey in both perpendicularity and horizontality for the respective process, therefore, in comparison with the traditional conveying process, the conveying time may be reduced by half so that the workability and productivity may be much improved.
- the manufacturing method of CCFL according to the first embodiment of the present invention makes the bulb inserted in perpendicularity rotate with a slope of a certain degrees at the coating stage of the coating process, makes a metal brush rotate in closely adhering to the inner wall of the bulb under a circumstances being generated a magnetic force at an end of the bulb at the neck cleaning stage, performs the baking stage and the second mercury diffusion stage in horizontality by inserting a plurality of bulbs in a quartz tube made of quartz strong to heating, and makes the bulbs convey at 45 degrees, rotate at 180 degrees and again convey at 45 degrees, instead of rotating the bulbs at 90 degrees.
- the present invention may uniformly coat a fluorescent substance irrespective of the length of a bulb, shorten the cleaning time for a side of the bulb, protect any deformation of the bulb at a process of oxidizing an organic binder, minimize the vibration of the bulb occurred at conveying process between the respective processes and shorten the transporting time so that it may improve productivity and workability.
- FIGS. 10 through 18 is drawings illustrating a slide conveying equipment according to the second embodiment of the present invention.
- FIG. 10 is a perspective view of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 11 is a disassembled perspective view of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 12 is a front view about before-moving state of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 13 is a front view about moving state of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 14 is a front view about after- moving state of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 15 is a cross section of the portion A-A line of the Fig. 12 illustrating a critical portion of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 16 is a perspective view illustrating a rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- FIG. 17 is a disassembled perspective view a rotating guide of the slide conveying equipment according to the first embodiment of the present invention.
- FIG. 18 is an exemplary view illustrating operating state of the rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
- a body of transporting equipment 100 may include an supporting plate 200 installed at one side of a transporting conveyer (a), an upholding f rame 300 installed along a slant line at the supporting plate 200, and a guide frame 400 installed along the direction of the upholding frame 300 in a slide conveying equipment according to a first embodiment of the present invention.
- a S typed winding rail 310 is installed in an inner side of the upholding frame 300, inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 are installed at the same position as the inner and outer side of the guide frame 400, a rotating pulley 401, an upholding pulley 402 and driving pulley 403 are installed on its top and bottom at regular intervals so as to make a single body by a timing belt 404.
- a motor rotating in both directions 405 is installed at the driving pulley 403
- top/ bottom moving sensing sensors 406 and 407 are installed on both top and bottom of the inclined bottom plane of the guide frame 400
- a pair of inside/outside moving guides 412 and 422 are installed at inner surface of the inside/outside moving brackets 411 and 421
- a position sensing sensor 413 is installed at lower part of the inside moving bracket 411
- an intervening plate 423 is attached on top part of the outside moving bracket 421 so as to make a single body with a timing belt 404.
- a rotating part 500 may be installed between the upholding frame 300 and the guide frame 400. And, a rotating guide may be installed in the S typed winding rail being installed at inner side of the upholding frame 300 and make a single body with the rotating part 500.
- the rotating part 500 may comprise a rotating arm 510 rotating a moving bar 30 having an intervening part taking a bulb 11, a guide arm 520 making a hinge combination with the rotating guide 600, and a pipe typed connecting axis 530 being made a single body with the rotating arm 510 and the guide arm 520.
- the rotating guide 600 may comprise a guide body 610 having a groove 611, a variable body 620 being installed an oilless bearing 621 at its both sides and formed an inserting groove 622, a pair of guide axes 630 installed at the guide body 610 in length, united with the oilless bearing 621 of the variable body 620 and inserted with a coil spring 631, a pair of guide rollers 623 and 613 installed on top part of the variable body 620 and the guide body 610, and a connector 640 being made a single body with the guide body 610 and making a hinge combination with the guide arm 520.
- the number 40 in the drawings is a through hole formed at the inside/outside moving brackets 411 and 421 in order to insert the pipe typed connecting axis 530.
- the number 42 is a tension pulley in which is installed among the rotating pulley 401, an upholding pulley 402 and the driving pulley 403, and generates tensible force to the timing belt 404.
- the numbers 44 and 46 are a plurality of connecting pole which have the upholding frame 300 and the guide frame 400 make a regular interval and a single body, and a connecting bracket.
- the number 48 is a gap mediation bolt adjusting the gap of the variable body 620 installed at the groove 611 of the guide body 610.
- a slide conveying equipment according to the first embodiment of the present invention is an apparatus installed at the transporting conveyer in order to perform next process after delivering bulb to/from respective equipment. Therefore, the apparatus may be used as an apparatus of CCFL and general fluorescent lamp including External Electrode Fluorescent lamp (EEFL).
- EEFL External Electrode Fluorescent lamp
- a pair of conveying equipments having the same configuration in the respective equipment is installed. It will be illustrated about the operation of the conveying equipment 10 delivering bulb to the coating equipment 1 from the transporting conveyer (a).
- an supporting plate 200 of a body of transporting equipment 100 is firmly installed at one side of a transporting conveyer (a), and made a single body with the transporting conveyer (a).
- an upholding frame 300 installed on the supporting plate 200 along a slant line is made a single body with a guide frame 400 by welding.
- An S typed winding rail 310 is installed in inner surface of the upholding frame
- the guide frame 400 has inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 installed at the same position as its inner and outer sides.
- a pair of inside/outside moving guides 412 and 422 installed at inside/ outside moving brackets 411 and 421 is combined with the inside/outside moving rails 410 and 420 so that the inside/outside guide 412 and 422 may slide. Therefore, the inside/outside moving brackets 411 and 421 may slide in the event.
- the inside/outside moving brackets 411 and 421 may be moved by driving force of a motor 405 rotating in both directions installed on top of the guide frame 400. More specifically, a rotating pulley 401 is installed on top of the guide frame 400, and a driving pulley having the motor 405 rotating in both directions is installed at bottom of the guide frame 400. Moreover, an upholding pulley 402 is installed between the rotating pulley 401 and the driving pulley 403. In the meantime, a tension pulley 42 is installed at both sides of the upholding pulley 402 so that a timing belt 404 being made a single body with the respective pulley may generate tensible force.
- the timing belt 404 may rotate if electric signal delivers to the motor 405 rotating in both directions, and the outside moving bracket 421 may also move along the outside moving rail 420.
- the inside moving bracket 411 may simultaneously move as the outside moving bracket 421 moves.
- the connecting axis 530 is made a single body with the inside/outside moving brackets 411 and 421 through a through hole 40. Therefore, since the connecting axis 530 moves, a rotating guide 600 being made a hinge combination with a guide arm 520 installed at one end of the connecting axis 530 may rotate along the S typed winding rail 310 clockwise.
- the top moving sensing sensor 406 installed at the inclined bottom plane of the guide frame 400 may sense a position indicating in a position moving sensor 413. Then, the motor 405 rotating in both directions may receive an electric signal to rotate itself forward, and the inside/outside moving brackets 411 and 421 may be ascended along the inside/outside moving rails 410 and 420.
- the connecting axis 530 of the rotating part 500 may move as the inside/ outside moving brackets 411 and 421 move, and the guide arm 520 being installed at one end of the connecting axis 530 may be rotated by the rotating guide 600 moving along the S typed winding rail 310.
- the rotating position of the guide arm 520 may be determined by the position of whether the inside/outside moving brackets 411 and 421 are moved.
- the guide arm 520 may be rotated counterclockwise.
- the guide arm 520 may be rotated clockwise.
- the rotating guide 600 may comprise a guide body 610 having a groove 611, a variable body 620 which has oilless bearings 621 at its both sides and an inserting groove 622, a pair of guide axes 630 which is installed at the guide body 610 in its length, united with the oilless bearings 621 in the variable body 620 and wrapped with a coil spring 631, and a pair of guide rollers 623 and 613 installed on top part of the variable body 620 and the guide body 610, and a connecting pole 640.
- a pair of guide rollers 613 and 623 may be installed on top of both the guide body 610 and the variable body 620.
- the variable body 620 may have a pair of the guide axis 630 being wrapped a coil spring 631 at its both sides so that the coil spring 631 supports one side of the variable body 620.
- Another coil spring 624 may be inserted in the inserting groove 622 formed at center portion of the other side of the variable body 620. Therefore, the variable body 620 may move along the guide axis 630 within the groove 611 of the guide body 610, and the guide rollers 613 and 623 installed at the guide body 610 and the variable body, respectively may move properly along the S typed winding rail 310.
- a S typed winding rail 310 is installed in inner surface of the upholding frame 300, and the guide frame 400 has inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 installed at the same position as its inner and outer sides. And, an intervening plate 423 is attached on top of the outside moving bracket 421 so that it may make a single body with the timing belt 404 being rotated by the motor 405 rotating in both directions.
- the rotating part 500 may be installed between the upholding frame 300 and the guide frame 400, and the rotating guide 600 may be installed in the S typed winding rail 310 being installed at inner side of the upholding frame 300.
- the rotating guide is being made a single body with the rotating part 500.
- the inside/outside moving brackets 411 and 421 having the connecting axis 530 of the rotating part 500 is doing straight-line motion and the guide arm 520 installed at one end of the connecting axis 530 may rotate and move along the S typed winding rail 310. Therefore, since the rotating arm moves and rotates simultaneously, the moving bar 30 holding the bulb 11 may also smoothly move. In conclusion, any vibration of the bulb may be minimized and longer bulb may be properly conveyed so that it may diversify standardized goods of CCFL.
- the rotating part 500 since the rotating part 500 is doing straight- line motion along the inside/outside moving rail 410 and 420, and S typed winding rail 310, and is rotated by the guide arm 520, it may protect being loose due to abrasion in machine and mechanism according to the tradition, so that higher reliability of workability may be achieved.
- FIG. 19 is a side view illustrating overall operation state of a double arm conveying equipment according to the third embodiment of the present invention.
- FIG. 20 is a side view illustrating operating state of a double arm conveying equipment according to the third embodiment of the present invention.
- FIG. 21 is a side view illustrating before-operating state of a double arm conveying equipment according to the third embodiment of the present invention.
- FIG. 22 is a disassembled perspective view of a double arm conveying equipment according to the third embodiment of the present invention.
- FIG. 23 is a perspective view illustrating before-developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention.
- FIG. 24 is a perspective view illustrating developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention.
- a top upholding bracket 20a and a bottom upholding bracket 30a may be installed on bottom and top surfaces of both a table 9a and a supporting plate 15a of a heating & exhausting equipment 5, the top bracket 20a may combine an inner link 21a having a driving roller 22a contacting a cam 14a of a driving train 13a in axis.
- the bottom bracket 30a may have an outer link 31a being made an axis with its center part, and a vertical bracket 40a which has a damper 41a and an operating sensing sensor 42a may be installed on the line that the outer link 31a operates.
- a line load 50a may be installed and supported at one end of both the inner link 21a and the outer link 31a.
- the line load 50a may include pivot bolts 51a and 52a making a pivot combination with the inner link 21a and the outer link 31a and a hexagonal bar 53a.
- the outer link 31a may have a "D" typed bracket 32a having a roller 33a in its inside at its another end.
- An inner elastic spring 24a and an outer elastic spring 34a may be installed on both lower part of the inner link 21a and top part of the outer link 31a.
- a housing 60a having a stepped connecting bracket 62a making a hinge connection with lower part of a pair of arms may be installed on top part of a table 15a.
- the housing 60a may have a moving bar 64a having a rack bracket 63a at its inside and lower part.
- the housing 60a may have an expansion member 70a either being folded and expanded according to either expansion or contradiction of the moving bar 64a on its top part.
- a rotating member 80a may be installed between the lower part of the housing 60a and the table 9a.
- the expansion member 70a may comprise top/bottom loads 72a and 73a being made a single body by a connector 71a of a pair of arms 61a, and a driving load 74a making hinge connections with the connector 71a at its one end and with top part of the moving bar 64a at its other end.
- the rotating member 80a may comprise a pinion gear 81a being a single body with lower part of the housing 60a, a rack gear 82a occluding with the pinion gear 81a on the top part of the table 9a, and an telescopic cylinder 83a operating the rack gear 82a by electric signal of an operating sensing sensor 42a.
- a double arm conveying equipment may be used not only in the heating & exhausting equipment 5, but a coating equipment 1, a baking equipment 3, an electrode sealing equipment 4, and a sealing & cutting equipment as a conveying equipment delivering bulb.
- this equipment may be used as a manufacturing equipment of CCFL and general fluorescent lamp including External Electrode Fluorescent lamp (EEFL).
- a housing 60a having a moving bar 64a may be firmly installed on top part of a table 9a, and a stepped connecting bracket 62a may be installed on top of the housing 60a. Moreover, lower part of a pair of arms 61a may be made a hinge connection at both ends of the stepped connecting bracket 62a.
- the top load 72a and the bottom load 73a may be made a single body by a co nnection pole 71a, and a driving load 74a located between the connection pole 71a and the moving bar 64a may be also made a hinge connection. Therefore, as the moving bar 64a either ascends or descends the arm 61a being a couple by the expansion member 70a may be folded or expanded.
- the moving bar 64a may be installed at the housing 60a in length, and either ascended or descended by an inner link 21a being operated by a cam 14a of a driving axis 13a. More specifically, a top upholding bracket 20a may be installed on bottom surface of the table 9a, and the top part of the inner link 21a may be made a hinge combination by a driving hinge axis 18a. In the meantime, a lower upholding bracket 30a may be installed on top surface of a supporting plate 15a so that a center part of an outer link 31a may be made a hinge combination by an outer hinge axis 19a.
- a "D" typed bracket 32a having a pair of rollers 33a The rollers 33a may be inward installed on top part of the outer link 31a.
- a rack bracket 63a may be installed at bottom part of the moving bar 64a in which either ascends or descends, and is installed at the housing 60a.
- the rollers 33a may be made a combination with a rack bracket 63a of the moving bar 64a in being hung on the rack bracket 63a. Therefore, as the outer link 31a is working, the moving bar 64a of the housing 60a may ascend.
- a pair of arms 61a may be expanded or folded by the expansion member 70a in which is installed between top part of the moving bar 64a and the stepped connecting bracket 62a.
- the inner axis 13a may rotate and the cam 14a may push the driving roller 22a of the inner link 21a. Since top of the inner link 21a makes a hinge combination with the top upholding bracket 20a, the bottom part of the inner link 21a may move clockwise. And, the outer link 31a may be identically moved as the inner link 21a by a line load 50a being a pivot combination with bottom part of the inner link 21a so that the "D" typed bracket 32a may push the moving bar 64a. While the inner link 21a moves, an outer hinge axis 19a may be used as a rotating axis.
- the arms 61a being expanded in perpendicularity may be folded in a direction of moving bar 64a. While the outer link 31a is pushing the moving bar 64a, it may also operate an operation sensing sensor 42a being installed at a vertical bracket 40a. Then, a telescopic cylinder 83a of a rotating member 80a may be operated by electric signal generated from the operation sensing sensor 42a and the rack gear 82a may do straight-line motion.
- a pinion gear 81a is installed at bottom of the housing 60a including the expansion member 70a.
- the housing 60a may be rotated as the rack gear 82a do straight- line motion.
- a damper (Not shown) may be installed at side of the rack gear 82a for controlling a moving distance of the rack gear 82a so as to rotate the housing 60a at an angle of 180 degrees.
- the arm 61a taking the bulb 1 lis which is positioned at the transporting conveyer (a) may be rotated to the heating & exhausting equipment 5, and the arm 61a delivering the bulb 11 to the heating & exhausting equipment 5 may be rotated to the transporting conveyer (a).
- a moving distance of the moving bar 64a may be adjusted by the length of the line load 50a being installed between bottom part of the inner link 21a and bottom part of the outer link 31a. More specifically, if the hexagonal bar 53a of the line load 50a rotates clockwise, pivot bolts 51a and 52a may be clamped by the hexagonal bar 53a so that its distance may be reduced and the moving distance of the moving bar 64a may be also shortened. On the contrary, if the hexagonal bar 53a rotates counterclockwise, pivot bolts 51a and 52a may be taken off from the hexagonal bar 53a so that its distance may be extended and the moving distance of the moving bar 64a may be also lengthened.
- the arms 61a being a hinge combination with top of the housing 60a may be adjusted to rotate at an angle of 45 degrees by controlling the moving distance of the moving bar 64a according to the length of the line load 50a, as above. Moreover, the arms 61a being expanded may be at right angle. In conclusion, the bulb 11 putting in horizontality on the transporting conveyer (a) may be conveyed in perpendicularity.
- the moving bar 64a of the housing 60a may be operated as the inner link 21a and outer link 31a may be operated by the cam 14a of the drive train 13a.
- the expansion member 70a and a rotation member 80a being installed at a pair of arms 61a may be connected each other. Therefore, while the arms 61a rotates at an angle of 45 degrees, an intervening part 12b of one arm 61a may take the bulb 11 putting on the transporting conveyer (a). At the same time, the other arm 61a may deliver the bulb 11 to the heating & exhausting equipment 5. In conclusion, the transporting time may be reduced in half and the workability may be improved.
- the damper 41a being installed at the vertical bracket 40a absorbs vibration of the outer link, the vibration of the bulb 11 may be minimized so that the reliability of workability may be much improved. Especially, since longer bulb can be conveyed efficiently, a variety of CCFL products may be obtained.
- FIG. 25 is an exemplary view of electrode sealing equipment installed a double arm rotating equipment according to the fourth embodiment of the present invention.
- FIG. 26 is a perspective view illustrating critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
- FIG. 27 is a disassembled perspective view of critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
- FIG. 28 is a front view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
- FIG. 29 is a side view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
- a double arm rotating equipment may comprise a double conveying equipment 30b having a first and second conveying & rotating equipment 31b and 32b between an A-electrode forming & rotating equipment 9b and a B- electrode forming & rotating equipment 10b, and a double arm rotating equipment 40b installed at one side of the double conveying equipment 30b.
- the double arm rotating equipment 40b may comprise an index unit 42b operating with an output axis of a bevel gear box 16b, a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening part 46b being in perpendicularity installed both up and down in regular intervals with the rotating arm 44b, and a switch 50b operating the intervening part 46b.
- the switch 50b may have a guide rail 52b on both sides in the rear of the rotating arm 44b, a moving plate 56b having a rack groove 54b on both top sides at the guide rail 52b.
- the moving plate 56b may have an elastic spring 58b on its top part, a pneumatic cylinder 59b at its one side so that the intervening part 46b may be switched by an operation of the moving plate 56b.
- a double arm rotating equipment according to the third embodiment of the present invention may be used as not only electrode sealing equipment but a equipment for rotating bulb at a manufacturing apparatus of lamp. In order to properly illustrate the present invention, it will be illustrated about the operation of the electrode sealing equipment 4. Moreover, the apparatus may be used as an apparatus of CCFL and general fluorescent lamp.
- the number 22b is a protruded part of the intervening part 46b being hung on a rack groove 54b of the moving plate 56b
- the number 24b is a supporting member installed on a table of the electrode sealing equipment electrode 4 in which an index unit is installed.
- the number 26b is a ball screw class-changing pipe according to the length of bulb by a handle installed on top of the ball screw class.
- the number 28b is an inner gear being a single body on top of an output axis of a bevel gear box 16b.
- the double arm rotating equipment of the third exemplary embodiment of the present invention is an apparatus in which the bulb is delivered to the B electrode forming & rotating equipment 10b while the bulb is rotated at an angle of 180 degrees, after A electrode and a getter room are formed at bottom part of the bulb in the A electrode forming & rotating equipment 9b.
- a & B electrode beading device 13b and 14b are installed at the A & B electrode forming & rotating equipments 9b and 10b, A & B electrodes forming glass bead are supplied.
- the A & B electrode beading device 13b and B electrode beading device 14b may comprise a transporting rail transporting rail 12b, respectively.
- the bulb is delivered by a transporting conveyer as shown in the drawings.
- the bulb is delivered to the A electrode forming & rotating equipment 9b in being perpendicularity through bulb conveying equipment, and the bulb is formed with A electrode and the getter room at its lower part.
- the bulb may move to a first conveying & rotating equipment 31b of the double conveying equipment 30b.
- the bulb may be rotated at an angle of 180 degrees by a double arm rotating equipment 40b being installed at one side of the double conveying equipment 30b, and may be moved to a second conveying & rotating equipment 32b.
- the bulb may be conveyed to a B electrode forming & rotating equipment 10b again, and B electrode may form at bottom part of the bulb, and finally the bulb may deliver to the transporting conveyer or a hopper for removing through bulb conveying equipment (Not shown).
- the double arm rotating equipment 40b may comprise a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening parts 46b having a shape of symmetry in up and down and being regular interval at both sides of the rotating arm 44b, and a switch member 50b in the rear surface of the rotating arm 44b.
- the switch member 50b may switch the intervening parts 46b.
- a guide rail 52b may be installed at both ends of rear surface of the rotating arm
- the moving plate 56b may have an elastic spring 58b on its top part, a pneumatic cylinder 59b at its one side. Since the pneumatic cylinder 59b is installed at the index unit 42b, the pneumatic cylinder 59b may be operated by electric signal of a rotating sensing sensor (Not shown), while the rotating arm 44b is rotated at an angle of 180 degrees. In conclusion, the intervening part may also be switched by operating the moving plate 56b.
- driving force of a main drive train in the electrode sealing equipment 4 may be delivered to a bevel gear box 16b through chains, and again delivered to an outer gear being installed at an input axis of the index unit 42b through an inner gear 28b being installed at an output axis of the bevel gear box 16b.
- power is generated at the output axis of the index unit 42b, and the rotating arm 44b may be rotated at an angle of 180 degrees.
- an intervening part 46b makes a couple at both sides of the rotating arm 44b, it may take a pair of bulbs forming A electrode and a getter room in the first conveying & rotating equipment 31b. If the rotating arm 44b is rotated at an angle of 180 degrees under the state above, the pneumatic cylinder 59b may be operated and then it may operate the moving plate 56b so that the intervening part 46b may be open and the bulb may be delivered to the second conveying & rotating equipment 32b. Moreover, the bulb may be formed with A electrode and a getter room through the second conveying & rotating equipment 32b. And, the bulb may be delivered to the B electrode forming & rotating equipment 10b in order to form B electrode at its lower part.
- the double rotating equipment 40b comprises an index unit 42b operating with an output axis of a bevel gear box 16b, a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening part 46b being in perpendicularity installed both up and down in regular intervals with the rotating arm 44b, and a switch 50b operating the intervening part 46b, it may take a pair of bulbs formed with A electrode and a getter room, rotate them at an angle of 180 degrees.
- the double arm rotating equipment 40b delivers the bulbs to the second conveying & rotating equipment 32b, it may also take a pair of bulbs from the first conveying & rotating equipment 31b for rotating.
- the workability may be speedy and productivity may be much improved.
- the reliability of its working process may be obtained by rotating the rotating arm 44b through the index unit 42b.
- FIG. 30 is a plane view illustrating overall configuration of a neck cleaning equipment according to the fifth embodiment of the present invention.
- FIG. 31 is an enlarged exemplary view illustrating critical portion of a neck cleaning equipment according to the fifth embodiment of the present invention.
- FIG. 32 is a perspective view of a brush rotating part of a neck cleaning equipment according to the fifth embodiment of the present invention.
- a neck cleaning equipment may comprise a transporting conveyer being moved at a certain of intervals by a index unit, a drying part drying a coating layer of the bulb by supplying hot air through a heater unit, an elevator either ascending or descending a bulb both putting and moving on the transporting conveyer, a bulb rotating part rotating the bulb being ascended, a brush rotating part cleaning inside of the bulb by inserting a brush into the bulb being rotated, and a dust collector both inletting and removing fluorescent dust.
- the bulb rotating part 50c of the neck cleaning equipment may comprise a guide rail 52c and a moving cylinder 53c which are installed at a supporting block 51c being a single body with a frame 9c.
- a moving block 54c may be installed at the guide rail 52c and moved back and forth by the moving cylinder 53c.
- a bulb rotating member 57c having a bulb inner motor 55c and a pair of fixing chuck 56c may be installed at the moving block 54c.
- An expansion plate 61c and an elevating cylinder 62c may be installed at the brush rotating part 60c so as to make a single body with top part of a moving plate 32c.
- a permanent magnet may be installed at one end of the elevating cylinder 62c and a metal wire brush 64c may be is installed in a brush holder 37c.
- the neck cleaning equipment according to the present invention may be used as a manufacturing equipment of CCFL and a general manufacturing equipment of normal lamp including External Electrode Fluorescent lamp (EEFL) for cleaning an end of bulb in order to both coat a protective layer and florescent substance and to install electrodes.
- EEFL External Electrode Fluorescent lamp
- the number 70c in the drawings is an elevator elevating the bulb 14c putting on a jig of the transporting conveyer l ie installed at the frame 9c in order to position it at the same line as both the bulb rotating part 50c and the brush rotating part 60c.
- the number 72c is an adjusting member compensating the position of the bulb 14c moving on plane in which is installed at the moving plate 32c of the brush rotating part 60c.
- the neck cleaning equipment 2 may comprise an index unit (Not shown) rotating at a certain of degrees in a frame 9c being a rectangular typed hexahedron and a transporting conveyer l ie having chains equipped with jigs. Therefore, the transporting conveyer l ie may deliver the bulb 14c being coated with florescent substance delivered from the coating equipment.
- the drying part 12c may be installed at fore-end part of the transporting conveyer l ie.
- the bulb rotating part 50c and brush rotating part 60c may be installed at the position to be faced the transporting conveyer 1 Ic and be made a straight line in plane.
- the bulb rotating part 50c may comprise a supporting block 51c being made a single body with a frame 9c by bolt combination, a guide rail 52c being installed at a supporting block 51c, and a moving block 54c being combined with the guide rail 52c for moving back and forth.
- a bulb inner motor 55c and a bulb rotating member 57c may be installed in the moving block 54c.
- a fixing chuck 56c may be installed at the position being identical to the width of the bulb 14c putting on the jigs of the transporting conveyer l ie.
- a moving cylinder 53c may be installed at one end of the supporting block 51c. An end of the moving cylinder 53c may be made a single body with the moving block 54c. Therefore, the moving cylinder 53c may be contradicted along the position to be pressed pneumatic pressure to the moving cylinder 53c. In conclusion, the moving block 54c may move forward or backward along the guide rail 52 of the supporting block 51c.
- the fixing chuck 56c may be installed in the bulb rotating member 57c. Since the fixing chuck 56c may be made a single body with a bulb inner motor 55c and timing belt through the bulb rotating member 57c, the fixing chuck 56c may be separately rotated within the bulb rotating member 57c. In the meantime, the pneumatic pressure may be used for the operation of taking the bulb 14c to be inserted into the fixing chuck 56c.
- the bulb 14c moving under being put on the jig of the transporting conveyer transporting conveyer l ie may be ascended by an elevator 70c being installed at bottom part of the transporting conveyer 1 Ic.
- the both ends of the bulb 14c reaches the same position as a pair of fixing chucks 56c of the bulb rotating part 50c and a pair of brush chuck 33c of the brush rotating part 60c, as the bulb 14c ascends, the moving block 54c may move forward as pneumatic pressure is pressed to the moving cylinder 53c of the bulb rotating part 50c.
- the fixing chuck 56c may be rotated by applying power to a bulb inner motor 55c and the bulb 14c may be rotated under being loaded on the elevator 70c.
- the brush rotating part 60c may comprise a supporting plate 31c, a moving plate 32c, an expansion plate 61c, an elevating cylinder, and a permanent magnetic 63c.
- the moving plate 32c may be installed at the supporting plate 31c being made a single body with the frame 9c.
- An expansion plate 61c may be installed on top part of the moving plate 32c moving either forward or backward.
- the elevating cylinder 62c may be installed at the expansion plate 61c.
- a permanent magnetic 63c may be installed at lower part of the elevating cylinder 62c so that the elevating cylinder 62c may be descended as the moving plate 32c moves forward.
- the elevating cylinder 62c descends, the permanent magnetic 63c being installed at lower part of the elevating cylinder 62c may approaches the bulb 14c. On the contrary, if the moving plate moving plate 32c moves backward, the elevating cylinder 62c may be ascended so that the permanent magnetic 63c may be got away from the bulb 14c.
- a metal wire brush 64c may be is installed in the brush holder 37c being combined with the brush chuck 33c installed at fore-end of the moving plate 32c. Therefore, the metal wire brush 64c may be rotated by magnetic force of the permanent magnetic in the elevating cylinder 62c under being moved to top position in the bulb 14c.
- the metal wire brush 64c may be inserted into the other end of the bulb 14c. And, the metal wire brush 64c is rotated by driving force of the inner motor inner motor 34c, and the elevating cylinder 62c being a single body with top of the moving plate 32c may be descended in which is installed at the expansion plate 61c. In the meantime, the permanent magnetic 63c approaches the bulb 14c being inserted the metal wire brush 64c. Therefore, the metal wire brush 64c may be rotated in a close manner to an inner wall of the bulb so that the protective layer and fluorescent substance coated in the bulb 14c may be efficiently cleaned.
- a bulb rotating member 57c having a pair of fixing chuck 56c may be installed at the bulb rotating part 50c.
- An elevating cylinder 62c having a permanent magnetic 63c may be installed in the brush rotating part 60c.
- the metal wire brush 64c may be installed at the brush holder brush holder 37c being made a single body with the brush chuck 33c. Since the bulb 14c is inserted into the fixing chuck 56c for cleaning at its one end, the bulb may be similarly rotated as the fixing chuck 56c is rotated. Therefore, the reliability on rotating may be obtained.
- the metal wire brush 64c is inserted in the bulb 14c and is rotated in a close manner to inner wall of the bulb 14c by magnetic force of the permanent magnetic, its cleaning ability may be much improved at cleaning the protective layer and florescent substance on bulb so that the reliability of neck cleaning process may be acquired.
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Abstract
A manufacturing method and apparatus of Cathode Florescent Lamp (CCFL) is disclosed. The present invention provides an improved structure of a slide conveying equipment, a double arm conveying equipment, a double arm rotating equipment, a neck cleaning equipment, and manufacturing method thereof. Therefore, the fluorescent substance may be uniformly coated ir¬ respective of the length of bulb, any deformation of the bulb may be protected at an organic binder oxidizing process, vibration of bulb may be minimized at any transporting among the respective process, the rotating time of bulb may be much reduced at the process of delivering bulb to an electrode sealing equipment for inserting electrode in both ends of bulb, cleaning ability may be improved at cleaning the bulb formed with a protective layer and fluorescent substance and cleaning time may be also shortened. Therefore, the workability and productivity of CCFL may be much improved.
Description
Description
MANUFACTURING METHOD OF COLD CATHODE FLUORESCENT LAMP AND APPARATUS THEREOF
Technical Field
[1] The present invention relates to a manufacturing method of Cold Cathode
Florescent Lamp (CCFL) and apparatus thereof, more specifically, to a manufacturing method of CCFL and apparatus thereof in which uniformly coats a fluorescent substance irrespective of the length of a bulb, protects any deformation of the bulb at a process of oxidizing an organic binder, and much reduces the vibration of the bulb occurred at transferring between respective processes, reduces the rotating time of bulb delivered to an electrode sealing equipment in order to install electrodes at both ends of the bulb, improves cleaning ability of the bulb formed with both protecting layer and fluorescent layer, and shortens cleaning time, so as to improve productivity of CCFL and workability. Background Art
[2] Generally, in order to manufacture CCFL, a bulb is coated with a protection layer and a fluorescent substance on its inside surface, is baked with a high temperature, is installed with electrodes at both ends of the bulb, is sealed through a vacuum exhausting process, and is charged with mixture gas such as a certain of mercury, Argon and Neon, etc. in its inner space. In the meantime, when a higher voltage applies to the electrodes installed at both ends of the bulb, ultraviolet rays may be emitted with mercury being excited due to electron emission by electric field from the electrodes. The ultraviolet rays may convert itself to visible rays by the florescent substance and light is irradiated. Therefore, it is called CCFL because of a method of electron emission through the electric field instead of heating.
[3] More specifically, the general manufacturing method of the CCFL is divided into a coating process, an electrode- sealing process, an exhausting process, a mercury diffusion process and an inspection process. In the coating process, it may comprise a cleaning stage repeatedly both cleaning and drying bulb being cut in a certain of size, a coating stage coating a protection layer and florescent layer in inside surface of the bulb, a neck cleaning stage removing the coated florescent substance by reciprocally rotating both the bulb and a brush in order to seal an electrode at a bottom of the bulb, and a baking stage attaching the florescent substance into an inner wall of the bulb with an adhesive substance while removing any organic binder included in both the protection layer and the florescent layer by heating the bulb passed through the neck cleaning stage.
[4] The electrode- sealing process may comprise an A-electrode preliminary sealing stage pinching an electrode in order not to come out the electrode after inserting the electrode at an end of the bulb, a B-electrode sealing stage closing the other end of the bulb after inserting an electrode at the other end of the bulb, and a getter room forming stage forming a space to be inserted a getter at an end of the bulb being installed with the A-electrode.
[5] The exhausting process may comprise an exhausting stage making an inner space being vacuum after inserting the getter in the getter room formed at an end of the A- electrode, a heating & exhausting stage making the inner space being high vacuum while removing impurity gas by consecutively performing a cleaning stage inserting cleaning gas such as Argon into the inner space being vacuum, and a sealing stage enveloping the getter room after inserting a certain of mixture gas of such an inert gas as Argon or Neon as a discharging gas into the inner space of a lamp passed through the heating & exhausting stage.
[6] The mercury diffusion process may comprise a mercury first diffusion stage either extracting or diffusing the mercury included in the getter being inserted in a lamp by applying a high frequency wave, a sealing & cutting stage cutting an end including the getter room while being completely sealed the A-electrode being preliminarily sealed that is formed in the getter room, a mercury second diffusion stage uniformly diffusing the mercury gas over the bulb by overall heating the bulb in sealing state with being installed with the A-electrode and B-electrode at both ends of the bulb.
[7] The inspection process may comprise a lead-acid treating stage revivifying electrode leads of the A-electrode and B-electrode stained black at sealing & cutting both ends of the bulb, a dipping stage coating mercury on the electrode leads, an aging stage stabilizing lighting status by applying voltage to both A-electrode and B- electrode sealed in both ends of the bulb, and a cutting stage cutting the electrode leads of a lamp passed through the aging stage, in accordance with standardization.
[8] In the manufacturing method of the CCFL passing through a plurality of processes as above, it may have some restraints since the bulb is 2 through 4 mm in diameter, but much longer in length. More specifically, first, there is a problem in which the uniformity of brightness and radiation characteristics by color are deteriorated at lightning due to irregularity of the thickness of both top and bottom of the florescent layer being coated in the inside of the bulb, resulting from being coated the bulb in perpendicular at the coating stage of the coating process.
[9] Secondly, the bulb is also bent or warped at the process attaching luminescent substance into the inner wall of the bulb after removing any organic binder included in the luminescent layer by heating the bulb being in perpendicular at the baking stage of the coating process, so that it may cause much inferiority.
[10] Third, the bulb may have vibration at conveying it between the respective processes because the bulb is conveyed in perpendicularity, and also the conveying time is longer because it has to be conveyed one by one, so that the productivity may be much decreased.
[11] As shown in Fig. 1, the traditional manufacturing apparatus of CCFL mainly includes a coating equipment 1 coating a protection layer and florescent substance; a neck cleaning equipment 2 cleaning an end of the bulb coated with the protection layer and fluorescent substance; a baking equipment 3 removing organic material; an electrode sealing equipment 4 forming a getter room for inserting a getter while forming A & B electrodes at both ends of the bulb; a heating & exhausting equipment 5 enveloping the getter after both removing impurity gas and injecting discharge gas, while repeatedly performing gas cleaning process with the bulb formed with the A & B electrodes at the heating & exhausting process; a sealing & cutting equipment 6 shaping a lamp after enveloping the electrodes preliminary sealed at one side of the bulb and cutting the getter room; a heating equipment 7 overall diffusing mercury extracted out of the getter by a high frequency equipment into the lamp; and an aging equipment 8 stabilizing the status of lighting by applying voltage from an aging inverter to the A & B electrodes installed at both ends of the lamp.
[12] Transporting conveyers are installed at the respective equipments and the bulb, a raw material, is changed to CCFL (lamp) after passing through the equipments. More specifically, a transporting conveyer (a) is installed among the respective equipments, the coating equipment 1, the baking equipment 3, the electrode sealing equipment 4, the heating & exhausting equipment 5, the sealing & cutting equipment 6, the heating equipment 7 and the aging equipment 8, and a conveying equipment 10 is also installed for delivering the bulb to/from the respective equipments at both ends of the transporting conveyer (a).
[13] Since the conveying equipment 10 installed to the respective equipments have same configuration, as below is illustrated for the conveying equipment 10 delivering the bulb to the coating equipment 1 from the transporting conveyer (a).
[14] As illustrated in the Figs 2 through 4, the conveying equipment 10 comprises a vertical stopper 21, a horizontal stopper 22, a pair of upholding brackets 20 installed on a table of the coating equipment 1. The conveying equipment 10 further comprises a rotating axis 23 and an upholding axis 24 which are installed on the upholding brackets 20 on the same flat. It further comprises an outer gear 25 which is being united with the rotating axis 23 and a keypin, a half moon typed inner gear 27 installed at one side of the upholding bracket 20 by a hinge axis 26, while being occluded with the outer gear 25, a moving housing 28 being united with the rotating axis 23 by bolt, and a housing case 29 covering the moving housing 28. In the housing case 29, there are a
moving bar 30, an inner bevel gear 31, and an outer bevel gear 22 being occluded with the inner bevel gear 31 while being united with a lower part of the moving bar 30.
[15] An arm 33 is attached at one side of the inner gear 27 and united by bolt. A vertical moving load 34 is installed in the arm 33 and united by a hinge combination. The vertical moving load 34 is either ascended or descended vertically by a cam of a drive train driving the coating equipment 1, which is not shown in the drawings.
[16] Moreover, a pair of intervening parts 12 for either taking or releasing bulb 11 is installed on the top of the moving bar 30. The intervening parts 12 are operated by pneumatic pressure. Their specific configuration is common technology.
[17] With respect to the operation of the conveying equipment 10, when the vertical moving load 34 is ascended by a cam being installed in a drive train of the coating equipment 1, the half moon typed inner gear 27 rotates counterclockwise but the outer gear 25 rotates clockwise so that the rotating axis 23 is rotated.
[18] Since the moving housing 28 is being united with the rotating axis 23, the moving housing 28 also rotates, when the rotating axis 23 rotates. In the meantime, the housing case 29 also rotates due to being united with a side of the moving housing 28. Therefore, the inner bevel gear 31 rotates and the outer bevel gear 32 also rotates which is being united with the inner bevel gear 31. Since the outer bevel gear 32 is installed in the lower part of the moving bar 30, the moving bar 30 is rotated while being moving in horizontal position.
[19] Namely, in order to deliver a bulb 11 moving through a transporting conveyer (a) perpendicularly to the coating equipment 1, the conveying equipment 10 takes the bulb 11 horizontally and delivers the bulb 11 to the coating equipment 1 after rotating at an angle of 180 degrees while moving vertically. Referring to Fig. 2, the arm 33 is positioned at the top since the vertical moving load 34 is ascended by the cam installed at the drive train of the coating equipment 1, when the intervening part 12 installed at the moving bar 30 of the conveying equipment takes the bulb 11. In the meantime, the moving bar 30 is being supported by a horizontal stopper 22 installed by an upholding bracket 20.
[20] Under the condition as above, when a drive train of the coating equipment 1 rotates, the vertical moving load 34 is descended by a cam of the drive train. As the vertical moving load 34 is being descended, the arm 33 of the half moon typed inner gear 27 being hinge combination with the vertical moving load rotates clockwise and the outer gear 25 being occluded with the half moon typed inner gear 27 rotates counterclockwise so that the rotating axis 23 is rotated. In the meantime, the moving bar 30 taking the bulb 11 moves vertically and the outer bevel gear 32 installed in the lower part of the moving bar 30 is rotated by the inner bevel gear 31 operating with the outer gear 25. If the arm 33 of the half moon typed inner gear 27 moves to a midway
between a top point and a bottom point, the moving bar 30 taking the bulb 11 is completed its rotating at an angle of 90 degrees. (Referring to Fig. 3)
[21] Under the condition as above, when the half moon typed inner gear 27 reaches the bottom point, the moving bar 30 is under perpendicularity by the outer gear 25 rotating. The moving bar 30 being in perpendicular is supported by the vertical stopper 21 installed at the upholding bracket 20. Moreover, the outer bevel gear 32 is rotated by the inner bevel gear 31 operating with the outer gear 25. In conclusion, the bulb 11 may be efficiently delivered to the coating equipment 1 from the transporting conveyer a, since the bulb 11 is rotated at an angle of 180 degrees from right to left in view of the moving bar 30 as well as moving from vertical status to horizontal status.
[22] The conventional conveying equipment 10 has several problems in delivering bulb
11 from the transporting conveyer (a) being in horizontality to coating equipment 1 being in perpendicularity because the bulb 11 is 2 through 4 mm in diameter, but much longer in length in comparison with the diameter. More specifically, there is a problem to deteriorate the reliability of workability due to abrasion of the component parts resulting from long and repetitive use while the component parts are coupled in both machine and mechanism respectively in both rotating and moving the moving bar 30.
[23] Second, the moving bar moving bar 30 delivering bulb 11 is taken impact by the horizontal stopper 22 and the vertical stopper 21 which are installed at the upholding bracket upholding bracket 20. Therefore, there is a problem in that the bulb 11 may have constraints in its length.
[24] Third, there is a problem in efficiently utilizing the space for acquiring the working space sufficiently to both rotate and move the moving bar 30 taking the bulb 11.
[25] Fourth, there is a problem in keeping productivity due to less speedy operating time resulting from delivering bulb 11 while a moving bar 30 moves forward and backward at right angle.
[26] Fig. 5 is an exemplary drawing for electrode sealing equipment installed the conventional rotating equipment.
[27] Figs. 6 through 7 is brief front and side views for the conventional rotating equipment.
[28] Referring to Figs. 1, 5 through 7, the bulb rotating equipment is installed at electrode sealing equipment 4 forming a getter room for inserting a getter, while forming A & B electrodes at both ends of the bulb. Referring to Fig. 5, an A electrode forming rotating equipment 9b and a B electrode forming rotating equipment 10b are installed on the table at regular intervals, and a rotating equipment 15b rotating bulb at an angle of 180 degrees is installed between the A electrode forming rotating equipment 9b and the B electrode forming rotating equipment. An A electrode beading device 13b and a B electrode beading device 14b furnishing with a transporting rail
12b are installed in the A electrode forming rotating equipment 9b and the B electrode forming rotating equipment 10b, so that A & B electrodes are provided. The rotating equipment 15b may comprise a moving & rotating device 1 Ib which moves bulb from the A electrode forming rotating equipment 9b to the B electrode forming rotating equipment 10b.
[29] With respect to a conveying equipment supplying bulb from a transporting conveyer in the A electrode forming rotating equipment A electrode forming rotating equipment 9b, a conveying equipment pushing bulb formed with electrodes to a transporting conveyer (or a hopper for collecting) in the B electrode forming rotating equipment 10b, the A electrode forming rotating equipment 9b, the B electrode forming rotating equipment 10b, and an intervening plate holding bulb on the moving & rotating device, their operations are common knowledge, so the explanation on their operation is omitted.
[30] Referring to Fig. 6 and 7, the rotating equipment 15b installed on the electrode sealing equipment 4 may comprise a bevel gear box 16b that is installed on the table and furnished with an input axis on horizontality and an output axis on perpendicularity, an oscillator box 17b which is furnished with an input axis on perpendicularity and an output axis on horizontality, a rotating arm 20b which is installed at the output axis on horizontality and furnished with a rotating control spring 18b and a bulb intervening plate 19b. In the meantime, power is supplied by gears being occluded between an output axis of the bevel gear box 16b and an input axis of the oscillator box, and between an output axis of the oscillator box 17b and the rotating arm.
[31] With respect to the operation of the rotating equipment 15b, when power is supplied to the input axis of the bevel gear box 16b through chains from a main driving train (Not shown), the power is delivered to the input axis of the oscillator box 17b while rotating the output axis installed in the bevel gear box 16b on its perpendicularity, and also delivered to the input axis of the oscillator box. Thereafter, the output axis of the oscillator box 17b is rotated in both forward and reverse positions within a certain of degrees and the rotating arm 20b being occluded with the output axis of the oscillator box 17b and gears may also be rotated in both forward and reverse positions at an angle of 180 degrees.
[32] Namely, the bulb is delivered to the moving & rotating device 1 Ib after forming both A electrode and a getter room at the A electrode forming rotating equipment 9b and the bulb is moved to the position of the rotating arm 20b in the rotating equipment. Then, the bulb intervening plate 19b of the rotating arm 20b intervenes the bulb. In the meantime, when power is supplied to the rotating arm 20b from the main driving train through both the bevel gear box 16b and the oscillator box 17b, the bulb is rotated at
an angle of 180 degrees and released. In conclusion, the bulb is moved to a B electrode forming rotating equipment 10b under the state in which A electrode positioned at the bottom of the bulb is moved up to the top, in order to form B electrode at the bottom of the bulb.
[33] Since the moving & rotating device 1 Ib being installed between the A electrode forming rotating equipment 9b and the B electrode forming rotating equipment 10b, as a component of the rotating equipment 15b is installed as a single, the operation of which the rotating equipment 15b intervenes bulb, rotates at an angle of 180 degrees, and release the bulb again has to be repeated, resulting in increasing the workable time and causing lower productivity.
[34] Fig. 8 is an exemplary drawing showing an overall and partially magnified configuration of the conventional neck cleaning equipment.
[35] Fig. 9 is a magnified exemplary drawing of a brush rotating part of the conventional neck cleaning equipment.
[36] Referring to Figs 1, 8 through 9, a neck cleaning equipment 2 cleaning a side of a bulb 14c has an index unit 10c installed at a rectangular typed frame 9c and a transporting conveyer l ie installed on the frame 9c. The transporting conveyer l ie comprises chains having jigs to be put bulb 14c, and sprocket at its both ends. The jigs are on top of the frame 9c, and are attached at regular intervals on the chains. The transporting conveyer 1 Ic is moved at regular speed by the index unit 10c.
[37] A drying part 12c is installed on the top of the transporting conveyer 1 Ic in order to dry the cleaning part of the bulb 14c on which is both coated and dried through the coating equipment coating equipment 1, with hot air. An elevator is installed at both sides of the transporting conveyer 1 Ic in its width position to be put the bulb. A folded frame (Not shown) being a combination with the frame 9c is installed on the flat line with the elevator. A brush rotating part 30c is installed for cleaning the inside of the bulb by inserting a brush into a bulb rotating part 20c rotating the bulb 14c delivered from the elevator and the bulb 14c.
[38] The bulb rotating part 20c may comprise a bulb driving motor 21c, an inner roller
22c and an intervening roller 23c that is either expanded or contracted by air. In case that the bulb 14c is positioned between the inner roller 22c and the intervening roller 23c by the elevator, the bulb driving motor 21c operates and the bulb 14c rotates reversely to the direction that the brush rotates.
[39] A moving plate 32c is installed on an supporting plate 31c being fixed on a frame
9c, and a pair of brush chuck 33c and a inner motor 34c are installed on the moving plate 32c, so that driving power is delivered by a timing belt. The moving plate 32c may comprise a telescopic cylinder 35c moving either forward or backward along rails. In the meantime, a permanent magnet is installed in the brush chuck 33c so that a
brush holder 37c installed a resin typed brush 36c may unify itself by being inserted into the brush chuck 33c. Moreover, a gazing jig 38c is installed in the moving plate 32c in order to set the position of the bulb 14c so that it may clean the bulb uniformly. An inlet valve 39c connected to a dust collector 15c is installed at the bottom of the brush chuck 33c in order to inlet dust of fluorescent substance occurred at the cleaning processing. Therefore, the cleaning efficiency may be much improved by removing the dust and power attached in the fluorescent substance.
[40] The elevator and the drying part 12c are not specifically illustrated in the drawings.
The elevator is installed at both ends of the bulb 14c moving on the jig of the transporting conveyer l ie. The elevator, bulb rotating part 20c and brush rotating part 30c are all installed on the same plane and they are also positioned on the same flat in both side and front views as the elevator ascends. The drying part 12c, not shown in drawings, dries the bulb 14c with hot air through a heater unit in order to protect any detachment of fluorescent substance and cleaning inferiority at cleaning the coated layer coated in the bulb 14c. The heater unit is installed in a block in which is ascended by a cylinder and supplies hot air through nozzle.
[41] In case that a bulb 14c coated with fluorescent substance through the coating equipment 1 moves to same position as a groove of the block by using the conventional neck cleaning equipment 2, the heater unit is ascended by the operation of cylinder. Then, one end of the bulb 14c is dried by hot air through nozzles and the bulb 14c moves to the position of the elevator while being put on the jig.
[42] After moving to the position of the elevator, the bulb 14c is ascended to a same flat plane (either side view or front view) of both bulb rotating part 20c and brush rotating part 30c by the operation of the elevator. Then, the bulb 14c is rotated and the resin typed brush 36c cleans the dried fluorescent substance by being inserted into an end of the bulb 14c since the resin typed brush 36c rotates reversely to the rotating position of the bulb 14c.
[43] The bulb 14c is moved to an electrode sealing equipment 4 for sealing electrode through a baking equipment 3 for removing organic material after florescent substance on the bulb 14c is cleaned.
[44] The conventional neck cleaning equipment 2, however, simply cleans the florescent substance coated on both inside and outside surface of an end of the bulb 14c by rotatory power of an inner motor 34c after resin typed brush 36c is inserted into the bulb 14c moving. Therefore, the resin typed brush 36c is easily abrasive, has lower cleaning ability and its reliability on rotation is much decreased because the bulb 14c is rotated by friction due to close adhesion of both the inner roller 22c and the intervening roller 23c.
Disclosure of Invention
Technical Solution
[45] In order to solve the problems as above, the manufacturing method of a CCFL according to the first embodiment of the present invention is capable of uniformly coating the bulb with a luminescent substance irrespective of the length of bulb, of protecting any deformation of the bulb at the baking stage removing organic binder, of minimizing any vibration of the bulb at transporting process, and reduce the transporting time so that it may improve efficiency and productivity.
[46] The manufacturing apparatus of a CCFL according to the second embodiment of the present invention provides the manufacturing apparatus of CCFL having a slide conveying equipment for improving productivity by both minimizing the vibration of the bulb at transporting process between the respective equipments and reducing the transporting time of the bulb.
[47] The manufacturing apparatus of a CCFL according to the third embodiment of the present invention provides the manufacturing apparatus of a CCFL having a double arm conveying equipment for improving productivity by both minimizing the vibration of the bulb at transporting process between the respective equipments and reducing the transporting time of the bulb.
[48] The manufacturing apparatus of a CCFL according to the fourth embodiment of the present invention provides the manufacturing apparatus of a CCFL having a double arm rotating equipment for improving the productivity by shortening the rotating time of the bulb because of double rotating and improving the reliability of rotating because of rotating the bulb by using an index.
[49] The manufacturing apparatus of a CCFL according to the fifth embodiment of the present invention provides the manufacturing apparatus of a CCFL having a neck cleaning equipment in which improves the cleaning ability by cleaning the inner surface of a side of the bulb coated with both a protecting layer and fluorescent layer in the coating equipment with metal brush, by installing magnetic substance either ascended or descended by a cylinder at the outer side of the bulb, and shortening the cleaning time by rotating the bulb in an opposite position with the brush and in a stable state by combining it with a fixing chuck installed at the other side of the bulb.
[50] In order to achieve the technical tasks as above, a manufacturing method of CCFL according to the first embodiment of the present invention may provide that the coating stage of the coating process comprises rotating a bulb with a slope of a certain degrees from a perpendicular line at the coating stage, rotating a metal brush washing inner wall of the bulb in a close manner to an inner wall of the bulb under a circumstances being generated a magnetic force at an end of the bulb at the neck cleaning stage,
rotating a quartz tube in a horizontal condition being made of quartz material and being strong in high temperature in which a plurality of bulbs are inserted at the baking stage, and rotating the bulbs to be conveyed to the respective process at an angle of 45 degrees, then at an angle of 180 degrees, and at an angle of 45 degrees.
[51] In order to achieve the technical tasks as above, a slide conveying equipment of the manufacturing apparatus of CCFL according to the second embodiment of the present invention may comprise a body of transporting equipment having an supporting plate installed at one side of a transporting conveyer, an supporting frame installed along a slant line, a guide frame installed along the direction of the supporting frame; wherein the supporting frame has a S typed winding rail in its inside surface; wherein the guide frame has inside/ outside moving rails and inside/outside moving brackets and being all installed at the same position as its inner and outer sides, and a rotating pulley, an upholding pulley and driving pulley being all installed on its top and bottom at regular intervals so as to make a single body by a timing belt, and top/bottom moving sensing sensors and installed on both top and bottom of its inclined bottom plane; wherein the driving pulley has a motor rotating in both positions; wherein the inside/outside moving brackets and have a pair of inside/outside moving guides and installed in its inside surface; wherein the inside moving bracket has a position sensing sensor installed on its lower part and the outside moving bracket has an intervening plate being attached on its top part so as to make a single body with the timing belt; wherein the S typed winding rail has a rotating guide being made a single body with a rotating part being installed between the supporting frame and the guide frame.
[52] In order to achieve the technical tasks as above, a double arm conveying equipment of the manufacturing apparatus of CCFL according to the third embodiment of the present invention may comprise a top upholding bracket and a bottom upholding bracket installed on bottom and top surfaces of both a table and a supporting plate of a heating & exhausting equipment; wherein the top bracket combines an inner link having a driving roller contacting a cam of a driving train in axis; wherein the bottom bracket has an outer link being made an axis with its center part; a vertical bracket which has a damper and an operating sensing sensor and which is installed on the line that the outer link operates; a line load being installed and supported at one end of both the inner link and the outer link, wherein the line load includes pivot bolts and making a pivot combination with the inner link and the outer link and a hexagonal bar, wherein the outer link has a " D" typed bracket installed a roller in its inside at its another end, an inner elastic spring and an outer elastic spring installed on both lower part of the inner link and top part of the outer link, a housing in which have a stepped connecting bracket making a hinge connection with lower part of a pair of arms and is installed on top part of a supporting plate, wherein the housing has a moving bar having a rack
bracket at its inside and lower part, an expansion member either being folded and expanded according to either expansion or contradiction of the moving bar on its top part, and a rotating member between its lower part and the table.
[53] In order to achieve the technical tasks as above, a double arm conveying equipment of the manufacturing apparatus of CCFL according to the fourth embodiment of the present invention may comprise a double conveying equipment having a first and a second rotating device and between an A-electrode forming & rotating equipment and a B-electrode forming & rotating equipment; a double rotating equipment installed at one side of the double conveying equipment; wherein the double rotating equipment have an index unit operating with an output axis of a bevel gear box, a rotating arm installed at an output axis of the index unit in horizontal state, a pair of intervening part being in perpendicularity installed both up and down in regular intervals with the rotating arm, and a switch operating the intervening part; wherein the switch has a guide rail on both sides in the rear surface of the rotating arm, a moving plate having a rack groove on both top sides at the guide rail; wherein the moving plate has an elastic spring on its top part, a pneumatic cylinder at its one side; wherein the intervening part is switched by an operation of the moving plate.
[54] In order to achieve the technical tasks as above, a neck cleaning equipment of the manufacturing apparatus of CCFL according to the fifth embodiment of the present invention may comprise a transporting conveyer being moved at a certain of intervals by a index unit, a drying part drying a coating layer of an end of the bulb by supplying hot air through a heater unit, an elevator either ascending or descending a bulb both putting and moving on the transporting conveyer, a bulb rotating part rotating the bulb being ascended, a brush rotating part cleaning inside of the bulb by inserting a brush into the bulb being rotated, and a dust collector both inletting and removing fluorescent dust; wherein the bulb rotating part 50c has a guide rail 52c and a moving cylinder 53c in which are installed at a supporting block 51c being a single body with a frame 9c; wherein a moving block 54c is installed at the guide rail 52c and is moved back and forth by the moving cylinder 53c; wherein a bulb rotating member 57c having a bulb inner motor 55c and a pair of fixing chuck 56c is installed at the moving block 54c; wherein an expansion plate 61c and an elevating cylinder 62c are installed at the brush rotating part 60c so as to make a single body with top part of an moving plate 32c; wherein a permanent magnet 63C is installed at one end of the elevating cylinder 62c and a metal wire brush 64c is installed in a public known brush holder 37c. Since the bulb is inserted into the fixing chuck 56C for cleaning at its one end, the bulb may be similarly rotated as the fixing chuck 56C is rotated. Therefore, the reliability on rotating may be obtained. Moreover, as the metal wire brush 64C is inserted in the bulb and is rotated in a close manner to inner wall of the bulb by magnetic force of the
permanent magnetic 63C of the elevating cylinder 62C, its cleaning ability may be much improved. Moreover, the metal wire brush 64C may protect the inner surface of the bulb since being coated with resin.
Advantageous Effects
[55] The manufacturing method of CCFL and apparatus thereof according to the embodiments of the present invention provides to uniformly coat a fluorescent substance irrespective of the length of a bulb, shorten a cleaning time at a side of the bulb, protect any deformation of the bulb at a process of oxidizing an organic binder, minimize the vibration of the bulb occurred at transferring between respective processes, and reduces the transporting time, so that the productivity and workability may be much improved.
[56] Moreover, a variety of standardized CCFL could be achieved since it conveys longer bulb due to minimizing the vibration of bulb, and the cleaning ability could also be much improved by rotating a wire brush with closely adhered in the inner wall of the bulb through magnetic force at the cleaning of the protecting layer and fluorescent substance both coated and dried in the bulb. Brief Description of the Drawings
[57] The above and other features and advantages of the present invention will become more apparent by describing in detailed example embodiments thereof with reference to the accompanying figures, in which:
[58] The FIG. 1 is an exemplary view illustrating a manufacturing apparatus of a general cold cathode fluorescent lamp.
[59] The FIG. 2 is a side view illustrating traditional conveying equipment.
[60] The FIG. 3 is a side view illustrating the status partially operating the traditional conveying equipment.
[61] The FIG. 4 is a cross section in which is cut partially enlarged portion of the conventional conveying equipment in front side.
[62] The FIG. 5 is an exemplary view of an electrode sealing equipment incorporating traditional rotating equipment.
[63] The FIG. 6 is a front view illustrating traditional rotating equipment.
[64] The FIG. 7 is a side view illustrating traditional rotating equipment.
[65] The FIG. 8 is an exemplary view illustrating overall configuration of the partially enlarged portion of the traditional neck cleaning equipment.
[66] The FIG. 9 is an exemplary view illustrating an enlarged brush rotating part of the traditional neck cleaning equipment.
[67] The FIG. 10 is a perspective view of a slide conveying equipment according to the second embodiment of the present invention.
[68] The FIG. 11 is a disassembled perspective view of the slide conveying equipment according to the second embodiment of the present invention. [69] The FIG. 12 is a front view about before-moving state of the slide conveying equipment according to the second embodiment of the present invention. [70] The FIG. 13 is a front view about moving state of the slide conveying equipment according to the second embodiment of the present invention. [71] The FIG. 14 is a front view about after- moving state of the slide conveying equipment according to the second embodiment of the present invention. [72] The FIG. 15 is a cross section of the portion A-A line of the Fig. 12 illustrating a critical portion of the slide conveying equipment according to the second embodiment of the present invention. [73] The FIG. 16 is a perspective view illustrating a rotating guide of the slide conveying equipment according to the second embodiment of the present invention. [74] The FIG. 17 is a disassembled perspective view a rotating guide of the slide conveying equipment according to the second embodiment of the present invention. [75] The FIG. 18 is a exemplary view illustrating operating state of the rotating guide of the slide conveying equipment according to the second embodiment of the present invention. [76] The FIG. 19 is a side view illustrating overall operation state of a double arm conveying equipment according to the third embodiment of the present invention. [77] The FIG. 20 is a side view illustrating operating state of a double arm conveying equipment according to the third embodiment of the present invention. [78] The FIG. 21 is a side view illustrating before-operating state of a double arm conveying equipment according to the third embodiment of the present invention. [79] The FIG. 22 is a disassembled perspective view of a double arm conveying equipment according to the third embodiment of the present invention. [80] The FIG. 23 is a perspective view illustrating before-developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention. [81] The FIG. 24 is a perspective view illustrating developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention. [82] The FIG. 25 is an exemplary view of electrode sealing equipment installed a double arm rotating equipment according to the fourth embodiment of the present invention. [83] The FIG. 26 is a perspective view illustrating critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention. [84] The FIG. 27 is a disassembled perspective view of critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
[85] The FIG. 28 is a front view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
[86] The FIG. 29 is a side view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
[87] The FIG. 30 is a plane view illustrating overall configuration of a neck cleaning equipment according to the fifth embodiment of the present invention.
[88] The FIG. 31 is an enlarged exemplary view illustrating critical portion of a neck cleaning equipment according to the fifth embodiment of the present invention.
[89] The FIG. 32 is a perspective view of a brush rotating part of a neck cleaning equipment according to the fifth embodiment of the present invention. Best Mode for Carrying Out the Invention
[90] The present invention is described more fully hereinafter. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art.
[91] It will be understood that when an member or layer is referred to as being "on",
"connected to" or "coupled to" another member or layer, it can be directly on, connected or coupled to the other member or layer or intervening members or layers may be present. In contrast, when a member is referred to as being "directly on," "directly connected to" or "directly coupled to" another member or layer, there are no intervening members or layers present. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
[92] It will be understood that, although the terms first, second, third etc. may be used herein to describe various members, components, regions, layers and/or sections, these members, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one member, component, region, layer or section from another region, layer or section. Thus, a first member, component, region, layer or section discussed below could be termed a second member, component, region, layer or section without departing from the teachings of the present invention.
[93] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, members, and/or components,
but do not preclude the presence or addition of one or more other features, integers, steps, operations, members, components, and/or groups thereof.
[94] Unless otherwise defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[95] The manufacturing method of a cold cathode fluorescent lamp according to the first embodiment of the present invention comprises a coating process having a cleaning stage, a coating stage, a neck cleaning stage and a baking stage, an electrode sealing process having an A-electrode preliminary sealing stage, a B-electrode sealing stage and a getter room forming stage, an exhausting process having an exhausting stage, a charging stage of discharge gas and an enveloping stage, a mercury diffusion process having a first mercury diffusion stage, a sealing & cutting stage and a second mercury diffusion stage, and, an inspection process having a lead-acid treating stage, a dipping stage, an aging stage and a cutting stage.
[96] The luminescent substance may be uniform in thickness in the inner wall of the bulb, since the luminescent substance coated in liquefied form along the inner wall of the bulb flows along the inner wall of the bulb, as long as the bulb inserted in perpendicularity rotates with a slope of a certain degrees at the coating stage of the coating process.
[97] Namely, after the luminescent substance is coated in liquefied form into the inner wall of the bulb, the bulb is rotated at a certain slope. Then the luminescent substance coated rotates and flows along the inner wall of the bulb, consequently, the thickness of the fluorescent substance coated into the inner wall of the bulb may be uniform.
[98] The slope of the bulb is preferable to be about 4 through 10 degrees based on a perpendicular line, and it may be adjusted according to viscosity of the luminescent substance to be coated and the length of the diameter of the bulb.
[99] In case that a metal brush washing inner wall of the bulb rotates in a close manner to the inner wall of the bulb under a circumstances being generated a magnetic force at an end of the bulb at the neck cleaning stage, the coated luminescent substance may be more efficiently removed than the conventional method of rotating the bulb and a resin typed general brush reciprocally each other.
[100] Especially, the coated luminescent substance may be efficiently removed with the metal brush because of removing the luminescent substance with the magnetic force in a close manner to the inner wall of the bulb, even though the metal brush wears down.
Moreover, the processing time to remove the luminescent substance may be reduced due to being rotated the metal brush in a close manner to the bulb.
[101] It may be more preferable to exert the magnetic force being acted from the outer wall of the bulb at one position. It may also be preferable for magnetic source acting from the outer wall of the bulb to be a magnetic substance having a higher gauss. In the meantime, it may be preferable for the metal brush being inserted to the inside of the bulb and being closer to the inner wall of the bulb to be moveable by magnetic force.
[102] By rotating a quartz tube in a horizontal condition being made of quartz material and being strong in high temperature in which a plurality of bulbs are inserted at the baking stage of the coating process, the bulb may prevent from being bent or deformable at the baking stage that attaches the luminescent substance to the inner wall of the bulb.
[103] In the meantime, since it may have a plurality of bulbs passed the coating stage in a quartz tube in horizontal condition that is made of quartz and strong to heating, any deformation of the bulbs may be protected. It is because a plurality of bulbs may be indirectly heated through the quartz tube rather than direct heating if the quartz tube is rotated and heated. If hot air having moderate heat is applied at a side, the characteristics and lifetime of a lamp may also improve since the hot air having moderate heat efficiently removes organic binder and protects re-adhesion of impurity gas at the baking stage.
[104] Moreover, superheat may locally apply to the bulb at the getter room forming stage of the electrode sealing process, the charging stage of discharge gas and enveloping stage of the exhausting process. Even though it partially has a bending phenomenon at this process, it may straighten the bent Bulb by rotating the quartz tube incorporating a plurality of bulbs in a horizontal position.
[105] It may improve the efficiency of the process that the bulbs insert in a folded manner to the inside surface of the quartz tube, rather than the state in which they are stacked. Moreover, it may provide CCFL having superior characteristics and various typed products because bulbs having a length of more than 500 mm are performed through this method using the quartz tube.
[106] More specifically, in case that the bulbs are inserted into the quartz tube within a range of 15 degrees in both right and left position from a perpendicular line, it may straighten the deformed bulb by rotating the bulb along the inside surface of the quartz tube in horizontal position.
[107] Moreover, the bulb is conveyed at 90 degrees at conveying to the other process.
However, it may be possible to convey the bulb by dividing the moving degrees, for example, conveying it at 45 degrees, rotating it at 180 degrees and conveying it 45 degrees again. Therefore, it may minimize the vibration of the bulb occurred at
conveying process between the respective processes and also shorten the transporting time.
[108] More specifically, it is supposed that a bulb is conveyed in perpendicularity to next stage, while the other bulb is conveyed in horizontality. Therefore, in order to simultaneously hold the bulbs in both perpendicularity and horizontality, the bulbs may be conveyed at 45 degrees, rotated at 180 degrees and again conveyed at 45 degrees, consequently, a bulb may be kept in horizontality for conveying to next stage after completing a process, and the other bulb in perpendicularity after conveying for another process.
[109] Namely, the bulbs may convey in both perpendicularity and horizontality for the respective process, therefore, in comparison with the traditional conveying process, the conveying time may be reduced by half so that the workability and productivity may be much improved.
[110] As above, the manufacturing method of CCFL according to the first embodiment of the present invention makes the bulb inserted in perpendicularity rotate with a slope of a certain degrees at the coating stage of the coating process, makes a metal brush rotate in closely adhering to the inner wall of the bulb under a circumstances being generated a magnetic force at an end of the bulb at the neck cleaning stage, performs the baking stage and the second mercury diffusion stage in horizontality by inserting a plurality of bulbs in a quartz tube made of quartz strong to heating, and makes the bulbs convey at 45 degrees, rotate at 180 degrees and again convey at 45 degrees, instead of rotating the bulbs at 90 degrees. Therefore, the present invention may uniformly coat a fluorescent substance irrespective of the length of a bulb, shorten the cleaning time for a side of the bulb, protect any deformation of the bulb at a process of oxidizing an organic binder, minimize the vibration of the bulb occurred at conveying process between the respective processes and shorten the transporting time so that it may improve productivity and workability.
[I l l] The FIGS. 10 through 18 is drawings illustrating a slide conveying equipment according to the second embodiment of the present invention.
[112] The FIG. 10 is a perspective view of the slide conveying equipment according to the second embodiment of the present invention.
[113] The FIG. 11 is a disassembled perspective view of the slide conveying equipment according to the second embodiment of the present invention.
[114] The FIG. 12 is a front view about before-moving state of the slide conveying equipment according to the second embodiment of the present invention.
[115] The FIG. 13 is a front view about moving state of the slide conveying equipment according to the second embodiment of the present invention.
[116] The FIG. 14 is a front view about after- moving state of the slide conveying
equipment according to the second embodiment of the present invention.
[117] The FIG. 15 is a cross section of the portion A-A line of the Fig. 12 illustrating a critical portion of the slide conveying equipment according to the second embodiment of the present invention.
[118] The FIG. 16 is a perspective view illustrating a rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
[119] The FIG. 17 is a disassembled perspective view a rotating guide of the slide conveying equipment according to the first embodiment of the present invention.
[120] The FIG. 18 is an exemplary view illustrating operating state of the rotating guide of the slide conveying equipment according to the second embodiment of the present invention.
[121] Referring to the drawings, a body of transporting equipment 100 may include an supporting plate 200 installed at one side of a transporting conveyer (a), an upholding f rame 300 installed along a slant line at the supporting plate 200, and a guide frame 400 installed along the direction of the upholding frame 300 in a slide conveying equipment according to a first embodiment of the present invention.
[122] A S typed winding rail 310 is installed in an inner side of the upholding frame 300, inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 are installed at the same position as the inner and outer side of the guide frame 400, a rotating pulley 401, an upholding pulley 402 and driving pulley 403 are installed on its top and bottom at regular intervals so as to make a single body by a timing belt 404.
[123] A motor rotating in both directions 405 is installed at the driving pulley 403, top/ bottom moving sensing sensors 406 and 407 are installed on both top and bottom of the inclined bottom plane of the guide frame 400, a pair of inside/outside moving guides 412 and 422 are installed at inner surface of the inside/outside moving brackets 411 and 421, a position sensing sensor 413 is installed at lower part of the inside moving bracket 411, and an intervening plate 423 is attached on top part of the outside moving bracket 421 so as to make a single body with a timing belt 404.
[124] A rotating part 500 may be installed between the upholding frame 300 and the guide frame 400. And, a rotating guide may be installed in the S typed winding rail being installed at inner side of the upholding frame 300 and make a single body with the rotating part 500.
[125] The rotating part 500 may comprise a rotating arm 510 rotating a moving bar 30 having an intervening part taking a bulb 11, a guide arm 520 making a hinge combination with the rotating guide 600, and a pipe typed connecting axis 530 being made a single body with the rotating arm 510 and the guide arm 520.
[126] The rotating guide 600 may comprise a guide body 610 having a groove 611, a
variable body 620 being installed an oilless bearing 621 at its both sides and formed an inserting groove 622, a pair of guide axes 630 installed at the guide body 610 in length, united with the oilless bearing 621 of the variable body 620 and inserted with a coil spring 631, a pair of guide rollers 623 and 613 installed on top part of the variable body 620 and the guide body 610, and a connector 640 being made a single body with the guide body 610 and making a hinge combination with the guide arm 520.
[127] The number 40 in the drawings is a through hole formed at the inside/outside moving brackets 411 and 421 in order to insert the pipe typed connecting axis 530. The number 42 is a tension pulley in which is installed among the rotating pulley 401, an upholding pulley 402 and the driving pulley 403, and generates tensible force to the timing belt 404. The numbers 44 and 46 are a plurality of connecting pole which have the upholding frame 300 and the guide frame 400 make a regular interval and a single body, and a connecting bracket. The number 48 is a gap mediation bolt adjusting the gap of the variable body 620 installed at the groove 611 of the guide body 610.
[128] A slide conveying equipment according to the first embodiment of the present invention is an apparatus installed at the transporting conveyer in order to perform next process after delivering bulb to/from respective equipment. Therefore, the apparatus may be used as an apparatus of CCFL and general fluorescent lamp including External Electrode Fluorescent lamp (EEFL). A pair of conveying equipments having the same configuration in the respective equipment is installed. It will be illustrated about the operation of the conveying equipment 10 delivering bulb to the coating equipment 1 from the transporting conveyer (a).
[129] Referring to FIGS. 10 through 15, an supporting plate 200 of a body of transporting equipment 100 is firmly installed at one side of a transporting conveyer (a), and made a single body with the transporting conveyer (a). In the meantime, an upholding frame 300 installed on the supporting plate 200 along a slant line is made a single body with a guide frame 400 by welding.
[130] An S typed winding rail 310 is installed in inner surface of the upholding frame
300. Moreover, the guide frame 400 has inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 installed at the same position as its inner and outer sides. A pair of inside/outside moving guides 412 and 422 installed at inside/ outside moving brackets 411 and 421 is combined with the inside/outside moving rails 410 and 420 so that the inside/outside guide 412 and 422 may slide. Therefore, the inside/outside moving brackets 411 and 421 may slide in the event.
[131] The inside/outside moving brackets 411 and 421 may be moved by driving force of a motor 405 rotating in both directions installed on top of the guide frame 400. More specifically, a rotating pulley 401 is installed on top of the guide frame 400, and a driving pulley having the motor 405 rotating in both directions is installed at bottom of
the guide frame 400. Moreover, an upholding pulley 402 is installed between the rotating pulley 401 and the driving pulley 403. In the meantime, a tension pulley 42 is installed at both sides of the upholding pulley 402 so that a timing belt 404 being made a single body with the respective pulley may generate tensible force.
[132] Since the timing belt 404 is made a single body with an intervening plate 423 being installed on top of the outside moving bracket 421, the timing belt 404 may rotate if electric signal delivers to the motor 405 rotating in both directions, and the outside moving bracket 421 may also move along the outside moving rail 420.
[133] Since the outside moving bracket 421 makes a single body with the inside moving bracket 411 by a connection axis of a rotating part 500, the inside moving bracket 411 may simultaneously move as the outside moving bracket 421 moves.
[134] The connecting axis 530 is made a single body with the inside/outside moving brackets 411 and 421 through a through hole 40. Therefore, since the connecting axis 530 moves, a rotating guide 600 being made a hinge combination with a guide arm 520 installed at one end of the connecting axis 530 may rotate along the S typed winding rail 310 clockwise.
[135] Referring to the FIGS. 12 through 16, when the outside moving bracket 421 reaches bottom of the guide frame 400, the top moving sensing sensor 406 installed at the inclined bottom plane of the guide frame 400 may sense a position indicating in a position moving sensor 413. Then, the motor 405 rotating in both directions may receive an electric signal to rotate itself forward, and the inside/outside moving brackets 411 and 421 may be ascended along the inside/outside moving rails 410 and 420.
[136] Therefore, the connecting axis 530 of the rotating part 500 may move as the inside/ outside moving brackets 411 and 421 move, and the guide arm 520 being installed at one end of the connecting axis 530 may be rotated by the rotating guide 600 moving along the S typed winding rail 310. In the meantime, the rotating position of the guide arm 520 may be determined by the position of whether the inside/outside moving brackets 411 and 421 are moved.
[137] Namely, if the inside/outside moving brackets 411 and 421 move from top of the guide frame 400 to bottom of the guide frame 400, the guide arm 520 may be rotated counterclockwise. On the contrary, if the inside/outside moving brackets 411 and 421 move from bottom of the guide frame 400 to top of the guide frame 400, the guide arm 520 may be rotated clockwise.
[138] Referring to FIGS. 15 through 17, the rotating guide 600 may comprise a guide body 610 having a groove 611, a variable body 620 which has oilless bearings 621 at its both sides and an inserting groove 622, a pair of guide axes 630 which is installed at the guide body 610 in its length, united with the oilless bearings 621 in the variable
body 620 and wrapped with a coil spring 631, and a pair of guide rollers 623 and 613 installed on top part of the variable body 620 and the guide body 610, and a connecting pole 640.
[139] In order for the rotating guide 600 to properly move along the S typed winding rail
310, a pair of guide rollers 613 and 623 may be installed on top of both the guide body 610 and the variable body 620. The variable body 620 may have a pair of the guide axis 630 being wrapped a coil spring 631 at its both sides so that the coil spring 631 supports one side of the variable body 620. Another coil spring 624 may be inserted in the inserting groove 622 formed at center portion of the other side of the variable body 620. Therefore, the variable body 620 may move along the guide axis 630 within the groove 611 of the guide body 610, and the guide rollers 613 and 623 installed at the guide body 610 and the variable body, respectively may move properly along the S typed winding rail 310.
[140] As to the slide conveying equipment of a manufacturing apparatus of CCFL according to exemplary embodiment of the present invention, a S typed winding rail 310 is installed in inner surface of the upholding frame 300, and the guide frame 400 has inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 installed at the same position as its inner and outer sides. And, an intervening plate 423 is attached on top of the outside moving bracket 421 so that it may make a single body with the timing belt 404 being rotated by the motor 405 rotating in both directions. Moreover, the rotating part 500 may be installed between the upholding frame 300 and the guide frame 400, and the rotating guide 600 may be installed in the S typed winding rail 310 being installed at inner side of the upholding frame 300. The rotating guide is being made a single body with the rotating part 500. In the meantime, the inside/outside moving brackets 411 and 421 having the connecting axis 530 of the rotating part 500 is doing straight-line motion and the guide arm 520 installed at one end of the connecting axis 530 may rotate and move along the S typed winding rail 310. Therefore, since the rotating arm moves and rotates simultaneously, the moving bar 30 holding the bulb 11 may also smoothly move. In conclusion, any vibration of the bulb may be minimized and longer bulb may be properly conveyed so that it may diversify standardized goods of CCFL. Meanwhile, since the rotating part 500 is doing straight- line motion along the inside/outside moving rail 410 and 420, and S typed winding rail 310, and is rotated by the guide arm 520, it may protect being loose due to abrasion in machine and mechanism according to the tradition, so that higher reliability of workability may be achieved.
[141] The FIG. 19 is a side view illustrating overall operation state of a double arm conveying equipment according to the third embodiment of the present invention.
[142] The FIG. 20 is a side view illustrating operating state of a double arm conveying
equipment according to the third embodiment of the present invention.
[143] The FIG. 21 is a side view illustrating before-operating state of a double arm conveying equipment according to the third embodiment of the present invention.
[144] The FIG. 22 is a disassembled perspective view of a double arm conveying equipment according to the third embodiment of the present invention.
[145] The FIG. 23 is a perspective view illustrating before-developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention.
[146] The FIG. 24 is a perspective view illustrating developing state of a double arm in a double arm conveying equipment according to the third embodiment of the present invention.
[147] As to a double arm conveying equipment according to exemplary embodiments of the present invention, a top upholding bracket 20a and a bottom upholding bracket 30a may be installed on bottom and top surfaces of both a table 9a and a supporting plate 15a of a heating & exhausting equipment 5, the top bracket 20a may combine an inner link 21a having a driving roller 22a contacting a cam 14a of a driving train 13a in axis. The bottom bracket 30a may have an outer link 31a being made an axis with its center part, and a vertical bracket 40a which has a damper 41a and an operating sensing sensor 42a may be installed on the line that the outer link 31a operates. A line load 50a may be installed and supported at one end of both the inner link 21a and the outer link 31a. The line load 50a may include pivot bolts 51a and 52a making a pivot combination with the inner link 21a and the outer link 31a and a hexagonal bar 53a. The outer link 31a may have a "D" typed bracket 32a having a roller 33a in its inside at its another end. An inner elastic spring 24a and an outer elastic spring 34a may be installed on both lower part of the inner link 21a and top part of the outer link 31a. A housing 60a having a stepped connecting bracket 62a making a hinge connection with lower part of a pair of arms may be installed on top part of a table 15a. The housing 60a may have a moving bar 64a having a rack bracket 63a at its inside and lower part. The housing 60a may have an expansion member 70a either being folded and expanded according to either expansion or contradiction of the moving bar 64a on its top part. And, a rotating member 80a may be installed between the lower part of the housing 60a and the table 9a.
[148] The expansion member 70a may comprise top/bottom loads 72a and 73a being made a single body by a connector 71a of a pair of arms 61a, and a driving load 74a making hinge connections with the connector 71a at its one end and with top part of the moving bar 64a at its other end.
[149] The rotating member 80a may comprise a pinion gear 81a being a single body with lower part of the housing 60a, a rack gear 82a occluding with the pinion gear 81a on
the top part of the table 9a, and an telescopic cylinder 83a operating the rack gear 82a by electric signal of an operating sensing sensor 42a.
[150] A double arm conveying equipment according to the present invention may be used not only in the heating & exhausting equipment 5, but a coating equipment 1, a baking equipment 3, an electrode sealing equipment 4, and a sealing & cutting equipment as a conveying equipment delivering bulb. In order to efficiently understand the present invention, it will be illustrated about an example of the heating & exhausting equipment. Moreover, this equipment may be used as a manufacturing equipment of CCFL and general fluorescent lamp including External Electrode Fluorescent lamp (EEFL).
[151] Referring to the FIGS. 19 through 24, a housing 60a having a moving bar 64a may be firmly installed on top part of a table 9a, and a stepped connecting bracket 62a may be installed on top of the housing 60a. Moreover, lower part of a pair of arms 61a may be made a hinge connection at both ends of the stepped connecting bracket 62a.
[152] The top load 72a and the bottom load 73a may be made a single body by a co nnection pole 71a, and a driving load 74a located between the connection pole 71a and the moving bar 64a may be also made a hinge connection. Therefore, as the moving bar 64a either ascends or descends the arm 61a being a couple by the expansion member 70a may be folded or expanded.
[153] The moving bar 64a may be installed at the housing 60a in length, and either ascended or descended by an inner link 21a being operated by a cam 14a of a driving axis 13a. More specifically, a top upholding bracket 20a may be installed on bottom surface of the table 9a, and the top part of the inner link 21a may be made a hinge combination by a driving hinge axis 18a. In the meantime, a lower upholding bracket 30a may be installed on top surface of a supporting plate 15a so that a center part of an outer link 31a may be made a hinge combination by an outer hinge axis 19a.
[154] A "D" typed bracket 32a having a pair of rollers 33a. The rollers 33a may be inward installed on top part of the outer link 31a. In the meantime, a rack bracket 63a may be installed at bottom part of the moving bar 64a in which either ascends or descends, and is installed at the housing 60a. The rollers 33a may be made a combination with a rack bracket 63a of the moving bar 64a in being hung on the rack bracket 63a. Therefore, as the outer link 31a is working, the moving bar 64a of the housing 60a may ascend. Moreover, as the moving bar 64a ascends, a pair of arms 61a may be expanded or folded by the expansion member 70a in which is installed between top part of the moving bar 64a and the stepped connecting bracket 62a.
[155] At this point, since the roller 33a of the "D" typed bracket 32a in the outer link 31a is hung on the rack bracket 63a installed at bottom part of the moving bar 64a, the moving bar 64a may be moved. Therefore, the driving load 74a being made a hinge
combination with top part of the moving bar 64a may push the connecting pole 71a being made a single body with the top/bottom loads 72a and 73a. In conclusion, a pair of arms 61a may be expanded and met a right angle in which makes a hinge combination with the top load 72a and the stepped connecting bracket 62a at its bottom part.
[156] Then, the inner axis 13a may rotate and the cam 14a may push the driving roller 22a of the inner link 21a. Since top of the inner link 21a makes a hinge combination with the top upholding bracket 20a, the bottom part of the inner link 21a may move clockwise. And, the outer link 31a may be identically moved as the inner link 21a by a line load 50a being a pivot combination with bottom part of the inner link 21a so that the "D" typed bracket 32a may push the moving bar 64a. While the inner link 21a moves, an outer hinge axis 19a may be used as a rotating axis.
[157] If the moving bar 64a is got out of the housing 60a, in other words, the moving bar
64a moves to the top of the housing 60a, the arms 61a being expanded in perpendicularity may be folded in a direction of moving bar 64a. While the outer link 31a is pushing the moving bar 64a, it may also operate an operation sensing sensor 42a being installed at a vertical bracket 40a. Then, a telescopic cylinder 83a of a rotating member 80a may be operated by electric signal generated from the operation sensing sensor 42a and the rack gear 82a may do straight-line motion.
[158] Referring to FIG. 21, a pinion gear 81a is installed at bottom of the housing 60a including the expansion member 70a. In the meantime, since the pinion gear 81a is occluded with a rack gear 82a, the housing 60a may be rotated as the rack gear 82a do straight- line motion. A damper (Not shown) may be installed at side of the rack gear 82a for controlling a moving distance of the rack gear 82a so as to rotate the housing 60a at an angle of 180 degrees. In conclusion, the arm 61a taking the bulb 1 lis which is positioned at the transporting conveyer (a) may be rotated to the heating & exhausting equipment 5, and the arm 61a delivering the bulb 11 to the heating & exhausting equipment 5 may be rotated to the transporting conveyer (a).
[159] Meanwhile, a moving distance of the moving bar 64a may be adjusted by the length of the line load 50a being installed between bottom part of the inner link 21a and bottom part of the outer link 31a. More specifically, if the hexagonal bar 53a of the line load 50a rotates clockwise, pivot bolts 51a and 52a may be clamped by the hexagonal bar 53a so that its distance may be reduced and the moving distance of the moving bar 64a may be also shortened. On the contrary, if the hexagonal bar 53a rotates counterclockwise, pivot bolts 51a and 52a may be taken off from the hexagonal bar 53a so that its distance may be extended and the moving distance of the moving bar 64a may be also lengthened.
[160] The arms 61a being a hinge combination with top of the housing 60a may be
adjusted to rotate at an angle of 45 degrees by controlling the moving distance of the moving bar 64a according to the length of the line load 50a, as above. Moreover, the arms 61a being expanded may be at right angle. In conclusion, the bulb 11 putting in horizontality on the transporting conveyer (a) may be conveyed in perpendicularity.
[161] As to the double arm conveying equipment according to the second exemplary embodiment of the present invention illustrating FIGS. 19 through 24, the moving bar 64a of the housing 60a may be operated as the inner link 21a and outer link 31a may be operated by the cam 14a of the drive train 13a. And, the expansion member 70a and a rotation member 80a being installed at a pair of arms 61a may be connected each other. Therefore, while the arms 61a rotates at an angle of 45 degrees, an intervening part 12b of one arm 61a may take the bulb 11 putting on the transporting conveyer (a). At the same time, the other arm 61a may deliver the bulb 11 to the heating & exhausting equipment 5. In conclusion, the transporting time may be reduced in half and the workability may be improved. Moreover, as the damper 41a being installed at the vertical bracket 40a absorbs vibration of the outer link, the vibration of the bulb 11 may be minimized so that the reliability of workability may be much improved. Especially, since longer bulb can be conveyed efficiently, a variety of CCFL products may be obtained.
[162] The FIG. 25 is an exemplary view of electrode sealing equipment installed a double arm rotating equipment according to the fourth embodiment of the present invention.
[163] The FIG. 26 is a perspective view illustrating critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
[164] The FIG. 27 is a disassembled perspective view of critical portion of a double arm rotating equipment according to the fourth embodiment of the present invention.
[165] The FIG. 28 is a front view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
[166] The FIG. 29 is a side view illustrating operation state of a double arm rotating equipment according to the fourth embodiment of the present invention.
[167] Referring to the FIGS. 26 through 29, a double arm rotating equipment according to the third exemplary embodiment of the present invention may comprise a double conveying equipment 30b having a first and second conveying & rotating equipment 31b and 32b between an A-electrode forming & rotating equipment 9b and a B- electrode forming & rotating equipment 10b, and a double arm rotating equipment 40b installed at one side of the double conveying equipment 30b.
[168] The double arm rotating equipment 40b may comprise an index unit 42b operating with an output axis of a bevel gear box 16b, a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening part 46b being in perpendicularity installed both up and down in regular intervals with the rotating arm
44b, and a switch 50b operating the intervening part 46b.
[169] The switch 50b may have a guide rail 52b on both sides in the rear of the rotating arm 44b, a moving plate 56b having a rack groove 54b on both top sides at the guide rail 52b. The moving plate 56b may have an elastic spring 58b on its top part, a pneumatic cylinder 59b at its one side so that the intervening part 46b may be switched by an operation of the moving plate 56b.
[170] A double arm rotating equipment according to the third embodiment of the present invention may be used as not only electrode sealing equipment but a equipment for rotating bulb at a manufacturing apparatus of lamp. In order to properly illustrate the present invention, it will be illustrated about the operation of the electrode sealing equipment 4. Moreover, the apparatus may be used as an apparatus of CCFL and general fluorescent lamp.
[171] In the drawings, the number 22b is a protruded part of the intervening part 46b being hung on a rack groove 54b of the moving plate 56b, and the number 24b is a supporting member installed on a table of the electrode sealing equipment electrode 4 in which an index unit is installed. The number 26b is a ball screw class-changing pipe according to the length of bulb by a handle installed on top of the ball screw class. The number 28b is an inner gear being a single body on top of an output axis of a bevel gear box 16b.
[172] The double arm rotating equipment of the third exemplary embodiment of the present invention is an apparatus in which the bulb is delivered to the B electrode forming & rotating equipment 10b while the bulb is rotated at an angle of 180 degrees, after A electrode and a getter room are formed at bottom part of the bulb in the A electrode forming & rotating equipment 9b. Referring to the FIG. 24, since A & B electrode beading device 13b and 14b are installed at the A & B electrode forming & rotating equipments 9b and 10b, A & B electrodes forming glass bead are supplied. The A & B electrode beading device 13b and B electrode beading device 14b may comprise a transporting rail transporting rail 12b, respectively.
[173] In the meantime, the bulb is delivered by a transporting conveyer as shown in the drawings. The bulb is delivered to the A electrode forming & rotating equipment 9b in being perpendicularity through bulb conveying equipment, and the bulb is formed with A electrode and the getter room at its lower part. Thereafter, the bulb may move to a first conveying & rotating equipment 31b of the double conveying equipment 30b. After the bulb forming A electrode and getter room is conveyed to the first conveying & rotating equipment 31b, the bulb may be rotated at an angle of 180 degrees by a double arm rotating equipment 40b being installed at one side of the double conveying equipment 30b, and may be moved to a second conveying & rotating equipment 32b. The bulb may be conveyed to a B electrode forming & rotating equipment 10b again,
and B electrode may form at bottom part of the bulb, and finally the bulb may deliver to the transporting conveyer or a hopper for removing through bulb conveying equipment (Not shown).
[174] Referring to FIGS. 26 through 29, the double arm rotating equipment 40b may comprise a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening parts 46b having a shape of symmetry in up and down and being regular interval at both sides of the rotating arm 44b, and a switch member 50b in the rear surface of the rotating arm 44b. The switch member 50b may switch the intervening parts 46b.
[175] A guide rail 52b may be installed at both ends of rear surface of the rotating arm
44b in the switch member 50b, and a moving plate 56b having a rack groove 54b on both top sides may be installed at a guide rail guide rail 52b. In the meantime, the moving plate 56b may have an elastic spring 58b on its top part, a pneumatic cylinder 59b at its one side. Since the pneumatic cylinder 59b is installed at the index unit 42b, the pneumatic cylinder 59b may be operated by electric signal of a rotating sensing sensor (Not shown), while the rotating arm 44b is rotated at an angle of 180 degrees. In conclusion, the intervening part may also be switched by operating the moving plate 56b.
[176] As to power to be delivered to the index unit 42b, driving force of a main drive train in the electrode sealing equipment 4 may be delivered to a bevel gear box 16b through chains, and again delivered to an outer gear being installed at an input axis of the index unit 42b through an inner gear 28b being installed at an output axis of the bevel gear box 16b. In conclusion, power is generated at the output axis of the index unit 42b, and the rotating arm 44b may be rotated at an angle of 180 degrees.
[177] More specifically, it will be illustrated about the operation of the double arm rotating equipment 40b with reference to the FIG. 27. As the output axis of the index unit 42b rotates at an angle of 180 degrees, the rotating arm 44b being made a single body with the output axis may also be rotated at an angle of 180 degrees.
[178] Since an intervening part 46b makes a couple at both sides of the rotating arm 44b, it may take a pair of bulbs forming A electrode and a getter room in the first conveying & rotating equipment 31b. If the rotating arm 44b is rotated at an angle of 180 degrees under the state above, the pneumatic cylinder 59b may be operated and then it may operate the moving plate 56b so that the intervening part 46b may be open and the bulb may be delivered to the second conveying & rotating equipment 32b. Moreover, the bulb may be formed with A electrode and a getter room through the second conveying & rotating equipment 32b. And, the bulb may be delivered to the B electrode forming & rotating equipment 10b in order to form B electrode at its lower part.
[179] At this point, while the intervening part 46b located at left side of the rotating arm
44b is rotated to right side, it may take a couple of bulbs formed with A electrode and a getter room putting on the first conveying & rotating equipment 31b by the elastic spring 58b being installed at the moving plate 56b under the pneumatic cylinder 59b is stopped. In the meantime, as the rotating arm 44b is rotated, the bulb formed with A electrode and a getter room in its lower part may be rotated at an angle of 180 degrees through the first conveying & rotating equipment 31b and may be moved to the second conveying & rotating equipment 32b.
[180] Referring to FIGS. 25 through 29, since the double rotating equipment 40b comprises an index unit 42b operating with an output axis of a bevel gear box 16b, a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening part 46b being in perpendicularity installed both up and down in regular intervals with the rotating arm 44b, and a switch 50b operating the intervening part 46b, it may take a pair of bulbs formed with A electrode and a getter room, rotate them at an angle of 180 degrees. Moreover, while the double arm rotating equipment 40b delivers the bulbs to the second conveying & rotating equipment 32b, it may also take a pair of bulbs from the first conveying & rotating equipment 31b for rotating. In conclusion, the workability may be speedy and productivity may be much improved. Moreover, the reliability of its working process may be obtained by rotating the rotating arm 44b through the index unit 42b.
[181] The FIG. 30 is a plane view illustrating overall configuration of a neck cleaning equipment according to the fifth embodiment of the present invention.
[182] The FIG. 31 is an enlarged exemplary view illustrating critical portion of a neck cleaning equipment according to the fifth embodiment of the present invention.
[183] The FIG. 32 is a perspective view of a brush rotating part of a neck cleaning equipment according to the fifth embodiment of the present invention.
[184] A neck cleaning equipment according to the fourth exemplary embodiment of the present invention may comprise a transporting conveyer being moved at a certain of intervals by a index unit, a drying part drying a coating layer of the bulb by supplying hot air through a heater unit, an elevator either ascending or descending a bulb both putting and moving on the transporting conveyer, a bulb rotating part rotating the bulb being ascended, a brush rotating part cleaning inside of the bulb by inserting a brush into the bulb being rotated, and a dust collector both inletting and removing fluorescent dust.
[185] The bulb rotating part 50c of the neck cleaning equipment may comprise a guide rail 52c and a moving cylinder 53c which are installed at a supporting block 51c being a single body with a frame 9c. A moving block 54c may be installed at the guide rail 52c and moved back and forth by the moving cylinder 53c. A bulb rotating member 57c having a bulb inner motor 55c and a pair of fixing chuck 56c may be installed at
the moving block 54c. An expansion plate 61c and an elevating cylinder 62c may be installed at the brush rotating part 60c so as to make a single body with top part of a moving plate 32c. A permanent magnet may be installed at one end of the elevating cylinder 62c and a metal wire brush 64c may be is installed in a brush holder 37c.
[186] The neck cleaning equipment according to the present invention may be used as a manufacturing equipment of CCFL and a general manufacturing equipment of normal lamp including External Electrode Fluorescent lamp (EEFL) for cleaning an end of bulb in order to both coat a protective layer and florescent substance and to install electrodes.
[187] The number 70c in the drawings is an elevator elevating the bulb 14c putting on a jig of the transporting conveyer l ie installed at the frame 9c in order to position it at the same line as both the bulb rotating part 50c and the brush rotating part 60c. The number 72c is an adjusting member compensating the position of the bulb 14c moving on plane in which is installed at the moving plate 32c of the brush rotating part 60c.
[188] Referring to FIG. 30, the neck cleaning equipment 2 according to the fourth exemplary embodiment of the present invention, as illustrated in the FIG. 30 through 32, may comprise an index unit (Not shown) rotating at a certain of degrees in a frame 9c being a rectangular typed hexahedron and a transporting conveyer l ie having chains equipped with jigs. Therefore, the transporting conveyer l ie may deliver the bulb 14c being coated with florescent substance delivered from the coating equipment. The drying part 12c may be installed at fore-end part of the transporting conveyer l ie. Moreover, the bulb rotating part 50c and brush rotating part 60c may be installed at the position to be faced the transporting conveyer 1 Ic and be made a straight line in plane.
[189] Referring to FIGS. 31 & 32, the bulb rotating part 50c may comprise a supporting block 51c being made a single body with a frame 9c by bolt combination, a guide rail 52c being installed at a supporting block 51c, and a moving block 54c being combined with the guide rail 52c for moving back and forth. A bulb inner motor 55c and a bulb rotating member 57c may be installed in the moving block 54c. A fixing chuck 56c may be installed at the position being identical to the width of the bulb 14c putting on the jigs of the transporting conveyer l ie.
[190] A moving cylinder 53c may be installed at one end of the supporting block 51c. An end of the moving cylinder 53c may be made a single body with the moving block 54c. Therefore, the moving cylinder 53c may be contradicted along the position to be pressed pneumatic pressure to the moving cylinder 53c. In conclusion, the moving block 54c may move forward or backward along the guide rail 52 of the supporting block 51c.
[191] The fixing chuck 56c may be installed in the bulb rotating member 57c. Since the fixing chuck 56c may be made a single body with a bulb inner motor 55c and timing
belt through the bulb rotating member 57c, the fixing chuck 56c may be separately rotated within the bulb rotating member 57c. In the meantime, the pneumatic pressure may be used for the operation of taking the bulb 14c to be inserted into the fixing chuck 56c.
[192] As illustrated in the conventional neck cleaning equipment with respect to inserting bulb 14c into the bulb rotating part 50c, the bulb 14c moving under being put on the jig of the transporting conveyer transporting conveyer l ie may be ascended by an elevator 70c being installed at bottom part of the transporting conveyer 1 Ic. In the meantime, if the both ends of the bulb 14c reaches the same position as a pair of fixing chucks 56c of the bulb rotating part 50c and a pair of brush chuck 33c of the brush rotating part 60c, as the bulb 14c ascends, the moving block 54c may move forward as pneumatic pressure is pressed to the moving cylinder 53c of the bulb rotating part 50c. Simultaneously, the fixing chuck 56c may be rotated by applying power to a bulb inner motor 55c and the bulb 14c may be rotated under being loaded on the elevator 70c.
[193] Referring to FIG. 31 & 32, the brush rotating part 60c may comprise a supporting plate 31c, a moving plate 32c, an expansion plate 61c, an elevating cylinder, and a permanent magnetic 63c. The moving plate 32c may be installed at the supporting plate 31c being made a single body with the frame 9c. An expansion plate 61c may be installed on top part of the moving plate 32c moving either forward or backward. The elevating cylinder 62c may be installed at the expansion plate 61c. In the meantime, a permanent magnetic 63c may be installed at lower part of the elevating cylinder 62c so that the elevating cylinder 62c may be descended as the moving plate 32c moves forward.
[194] As the elevating cylinder 62c descends, the permanent magnetic 63c being installed at lower part of the elevating cylinder 62c may approaches the bulb 14c. On the contrary, if the moving plate moving plate 32c moves backward, the elevating cylinder 62c may be ascended so that the permanent magnetic 63c may be got away from the bulb 14c.
[195] Referring to the FIG. 32, a metal wire brush 64c may be is installed in the brush holder 37c being combined with the brush chuck 33c installed at fore-end of the moving plate 32c. Therefore, the metal wire brush 64c may be rotated by magnetic force of the permanent magnetic in the elevating cylinder 62c under being moved to top position in the bulb 14c.
[196] Namely, with respect to the fixing chuck 56c of the bulb rotating part 50c and the brush chuck 33c of the brush rotating part 60c, their position may be higher than the bulb 14c putting on the jigs of the transporting conveyer 1 Ic. Therefore, if the bulb 14c on the transporting conveyer 1 Ic is ascended by the elevator 70c and located at the position of both the fixing chuck 56c and the brush chuck 33c, the moving cylinder
53c of the bulb rotating part 50c and a bulb inner motor 55c may be operated. As a result, one end of the bulb 14c may be inserted into the fixing chuck 56c. In conclusion, the bulb 14c may be similarly rotated as the fixing chuck 56c is rotated by driving force of the bulb inner motor 55c.
[197] In the meantime, since the telescopic cylinder 35c and the inner motor 34c of the brush rotating part 60c may be operated, the metal wire brush 64c may be inserted into the other end of the bulb 14c. And, the metal wire brush 64c is rotated by driving force of the inner motor inner motor 34c, and the elevating cylinder 62c being a single body with top of the moving plate 32c may be descended in which is installed at the expansion plate 61c. In the meantime, the permanent magnetic 63c approaches the bulb 14c being inserted the metal wire brush 64c. Therefore, the metal wire brush 64c may be rotated in a close manner to an inner wall of the bulb so that the protective layer and fluorescent substance coated in the bulb 14c may be efficiently cleaned.
[198] The neck cleaning equipment according to the fourth exemplary embodiment of the present invention, as illustrated in the FIGS. 30 through 32, a bulb rotating member 57c having a pair of fixing chuck 56c may be installed at the bulb rotating part 50c. An elevating cylinder 62c having a permanent magnetic 63c may be installed in the brush rotating part 60c. The metal wire brush 64c may be installed at the brush holder brush holder 37c being made a single body with the brush chuck 33c. Since the bulb 14c is inserted into the fixing chuck 56c for cleaning at its one end, the bulb may be similarly rotated as the fixing chuck 56c is rotated. Therefore, the reliability on rotating may be obtained. Moreover, as the metal wire brush 64c is inserted in the bulb 14c and is rotated in a close manner to inner wall of the bulb 14c by magnetic force of the permanent magnetic, its cleaning ability may be much improved at cleaning the protective layer and florescent substance on bulb so that the reliability of neck cleaning process may be acquired.
[199] The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although a few example embodiments of the present invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from the novel teachings and advantages of the present invention. Accordingly, all such modifications are intended to be included within the scope of the present invention as defined in the claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Therefore, it is to be understood that the foregoing is illustrative of the present invention and is not to be construed as limited to the specific embodiments disclosed, and that modifications to the disclosed embodiments, as well as other embodiments, are intended to be included within the scope of the appended
claims. The present invention is defined by the following claims, with equivalents of the claims to be included therein. Industrial Applicability The present invention can be used in the area of manufacturing apparatus of CCFL,
EEFL and general fluorescent lamp.
Claims
[1] A manufacturing method of a cold cathode Fluorescent lamp comprising: a coating process having a cleaning stage, a coating stage, a neck cleaning stage and a baking stage; an electrode sealing process having an A-electrode preliminary sealing stage, a
B-electrode sealing stage and a getter room forming stage; an exhausting process having an exhausting stage, a charging stage of discharge gas and an enveloping stage; a mercury diffusion process having a first mercury diffusion stage, a sealing & cutting stage and a second mercury diffusion stage; and, an inspection process having a lead-acid treating stage, a dipping stage, an aging stage and a cutting stage, wherein the coating process comprises: rotating a bulb with a slope of a certain degrees from a perpendicular line at the coating stage; rotating a metal brush washing inner wall of the bulb in a close manner to an inner wall of the bulb under a circumstances being generated a magnetic force at an end of the bulb at the neck cleaning stage; rotating a quartz tube in a horizontal condition being made of quartz material and being strong in high temperature in which a plurality of bulbs are inserted at the baking stage; and, rotating the bulbs to be conveyed to the respective process at an angle of 45 degrees, then at an angle of 180 degrees, and at an angle of 45 degrees.
[2] The manufacturing method of a cold cathode fluorescent lamp of Claim 1, wherein the slope is about 4 through 10 degrees.
[3] The manufacturing method of a cold cathode fluorescent lamp of Claim 1, wherein the magnetic force is generated by a magnetic substance at an end of the bulb.
[4] The manufacturing method of a cold cathode Fluorescent lamp of Claim 1, wherein the metal brush is moved by the magnetic force.
[5] A manufacturing apparatus of CCFL incorporating a slide conveying equipment, wherein the slide conveying equipment comprises: a body of transporting equipment 100 having an supporting plate 200 installed at one side of a transporting conveyer (a), an supporting frame 300 installed along a slant line, a guide frame 400 installed along the direction of the supporting frame 300; wherein the supporting frame 300 has a S typed winding rail 310 in its inside surface; wherein the guide frame 400 has inside/ outside moving rails 410 and 420 and inside/outside moving brackets 411 and 421 being all installed at the
same position as its inner and outer sides, and a rotating pulley 401, an upholding pulley 402 and driving pulley 403 being all installed on its top and bottom at regular intervals so as to make a single body by a timing belt 404, and top/ bottom moving sensing sensors 406 and 407 installed on both top and bottom of its inclined bottom plane; wherein the driving pulley 403 has a motor rotating in both positions 405; wherein the inside/outside moving brackets 411 and 421 have a pair of inside/outside moving guides 412 and 422 installed in its inside surface; wherein the inside moving bracket 411 has a position sensing sensor 413 installed on its lower part and the outside moving bracket 421 has an intervening plate 423 being attached on its top part so as to make a single body with the timing belt 404; wherein the S typed winding rail 310 has a rotating guide 600 being made a single body with a rotating part 500 being installed between the supporting frame 300 and the guide frame 400.
[6] A manufacturing apparatus of CCFL incorporating a slide conveying equipment of Claim 5, wherein the rotating part 500 comprises: a rotating arm 510 rotating a moving bar 30 having an intervening part taking a bulb 11; a guide arm 520 making a hinge combination with the rotating guide 600; a pipe typed connecting axis 530 being made a single body with both the rotating arm 510 and the guide arm 520.
[7] A manufacturing apparatus of CCFL incorporating a slide conveying equipment of Claim 5, wherein the rotating guide 600 comprises: a guide body 610 having a groove 611; a variable body 620 having oilless bearings 621 at its both sides and an inserting groove 622; a pair of guide axes 630 installed at the guide body 610 in its length, united with the oilless bearings 621 in the variable body 620 and wrapped with a coil spring 631; a pair of guide rollers 623 and 613 installed on top part of the variable body 620 and the guide body 610; a connecting pole 640 being made a single body with the guide body 610 and making a hinge combination with the guide arm 520.
[8] A manufacturing apparatus of CCFL incorporating a double arm conveying equipment, wherein the double arm conveying equipment comprises: a top upholding bracket 20a and a bottom upholding bracket installed on bottom and top surfaces of both a table 9a and a supporting plate 15a of a heating & exhausting equipment 5; wherein the top bracket 20a combines an inner link 21a having a driving roller 22a contacting a cam 14a of a driving train 13a in axis;
wherein the bottom bracket 30a has an outer link 31a being made an axis with its center part; a vertical bracket 40a which has a damper 41a and an operating sensing sensor 42a and which is installed on the line that the outer link 31a operates; a line load 50a being installed and supported at one end of both the inner link 21a and the outer link 31a, wherein the line load 50a includes pivot bolts 51a and 52a making a pivot combination with the inner link 21a and the outer link 31a and a hexagonal bar 53a, wherein the outer link 31a has a "D" typed bracket 32a installed a roller 33a in its inside at its another end, an inner elastic spring 24a and an outer elastic spring 34a installed on both lower part of the inner link 21a and top part of the outer link 31a, a housing 60a in which have a stepped connecting bracket 62a making a hinge connection with lower part of a pair of arms and is installed on top part of a supporting plate 15a, wherein the housing 60a has a moving bar 64a having a rack bracket 63a at its inside and lower part, an expansion member 70a either being folded and expanded according to either expansion or contradiction of the moving bar 64a on its top part, and a rotating member 80a between its lower part and the table 9a.
[9] A manufacturing apparatus of CCFL incorporating a double arm conveying equipment of claim 8, wherein the expansion member 70a comprises top/bottom loads 72a and 73a being made a single body by a connector 71a in a pair of arms 61a, and a driving load 74a making a hinge connection with the connector 71a at its one end and with top part of the moving bar 64a at its other end.
[10] A manufacturing apparatus of CCFL incorporating a double arm conveying equipment of Claim 8, wherein the rotating member comprises a pinion gear 81a being a single body with lower part of the housing 60a, a rack gear 82a occluding with the pinion gear 81a on the top part of the table 9a, and an telescopic cylinder 83a operating the rack gear 82a by electric signal of an operating sensing sensor 42a.
[11] A manufacturing apparatus of CCFL incorporating a double arm conveying equipment, wherein the double arm conveying equipment comprises: a double conveying equipment 30b having a first and a second rotating device 31b and 32b between an A-electrode forming & rotating equipment 9b and a B- electrode forming & rotating equipment B; a double rotating equipment 40b installed at one side of the double conveying equipment 30b; wherein the double rotating equipment 40b have an index unit 42b operating with an output axis of a bevel gear box 16b, a rotating arm 44b installed at an output axis of the index unit 42b in horizontal state, a pair of intervening part 46b being in perpendicularity installed both up and down in regular intervals with the rotating arm 44b, and a switch 50b operating the in-
tervening part 46b; wherein the switch 50b has a guide rail 52b on both sides in the rear surface of the rotating arm 44b, a moving plate 56b having a rack groove 54b on both top sides at the guide rail 52b; wherein the moving plate 56b has an elastic spring 58b on its top part, a pneumatic cylinder 59b at its one side; wherein the intervening part 46b is switched by an operation of the moving plate 56b.
[12] A manufacturing apparatus of CCFL incorporating a neck cleaning equipment, wherein the neck cleaning equipment comprises; a transporting conveyer being moved at a certain of intervals by a index unit, a drying part drying a coating layer around a neck cleaning by supplying hot air through a heater unit; an elevator either ascending or descending a bulb both putting and moving on the transporting conveyer; a bulb rotating part rotating the bulb being ascended, a brush rotating part cleaning inside of the bulb by inserting a brush into the bulb being rotated, and a dust collector both inletting and removing fluorescent dust; wherein the bulb rotating part 50c has a guide rail 52c and a moving cylinder 53c in which are installed at a supporting block 51c being a single body with a frame 9c; wherein a moving block 54c is installed at the guide rail 52c and is moved back and forth by the moving cylinder 53c; wherein a bulb rotating member 57c having a bulb inner motor 55c and a pair of fixing chuck 56c is installed at the moving block 54c; wherein an expansion plate 61c and an elevating cylinder 62c are installed at the brush rotating part 60c so as to make a single body with top part of an moving plate 32c; wherein a permanent magnet is installed at one end of the elevating cylinder 62c and a metal wire brush 64c being coated with resin is installed in a brush holder 37c.
Applications Claiming Priority (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020050070643A KR100702890B1 (en) | 2005-08-02 | 2005-08-02 | Manufacturing method for cold Cathode Fluorescent Lamp |
KR10-2005-0070643 | 2005-08-02 | ||
KR10-2005-0072685 | 2005-08-09 | ||
KR10-2005-0072687 | 2005-08-09 | ||
KR1020050072685A KR100679066B1 (en) | 2005-08-09 | 2005-08-09 | Slide carrying device of manufacturing apparatus for cold cathode fluorescent lamp |
KR1020050072687A KR100679067B1 (en) | 2005-08-09 | 2005-08-09 | Double arm carrying device of manufacturing apparatus for cold cathode fluorescent lamp |
KR20-2005-0023944 | 2005-08-19 | ||
KR20-2005-0023944U KR200400486Y1 (en) | 2005-08-19 | 2005-08-19 | Manufacturing apparatus for cold cathode fluorescent lamp equipped with double arm reversing device |
KR20-2005-0024941U KR200402600Y1 (en) | 2005-08-30 | 2005-08-30 | Neck cleaning device of manufacturing apparatus for cold cathode fluorescent lamp |
KR20-2005-0024941 | 2005-08-30 |
Publications (1)
Publication Number | Publication Date |
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WO2007015626A1 true WO2007015626A1 (en) | 2007-02-08 |
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ID=37708888
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2006/003033 WO2007015626A1 (en) | 2005-08-02 | 2006-08-01 | Manufacturing method of cold cathode fluorescent lamp and apparatus thereof |
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WO (1) | WO2007015626A1 (en) |
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CN106920736A (en) * | 2017-03-09 | 2017-07-04 | 宜昌景晟科技有限公司 | A kind of cold cathode uv lamp packaging technology of exhaust-pipe-free |
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JPS5580627A (en) * | 1978-12-13 | 1980-06-18 | Toshiba Corp | Reversing device for long work |
JPS57192654U (en) * | 1981-05-30 | 1982-12-07 | ||
JPH01186733A (en) * | 1988-01-19 | 1989-07-26 | Toshiba Corp | Neck cleaning device for curved type fluorescent lamp |
JPH0731932A (en) * | 1993-07-21 | 1995-02-03 | Nec Home Electron Ltd | Formation of coating film |
JPH11144622A (en) * | 1997-11-04 | 1999-05-28 | Nec Home Electron Ltd | Fluorescent lamp production facility |
-
2006
- 2006-08-01 WO PCT/KR2006/003033 patent/WO2007015626A1/en active Application Filing
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JPS5580627A (en) * | 1978-12-13 | 1980-06-18 | Toshiba Corp | Reversing device for long work |
JPS57192654U (en) * | 1981-05-30 | 1982-12-07 | ||
JPH01186733A (en) * | 1988-01-19 | 1989-07-26 | Toshiba Corp | Neck cleaning device for curved type fluorescent lamp |
JPH0731932A (en) * | 1993-07-21 | 1995-02-03 | Nec Home Electron Ltd | Formation of coating film |
JPH11144622A (en) * | 1997-11-04 | 1999-05-28 | Nec Home Electron Ltd | Fluorescent lamp production facility |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106920736A (en) * | 2017-03-09 | 2017-07-04 | 宜昌景晟科技有限公司 | A kind of cold cathode uv lamp packaging technology of exhaust-pipe-free |
CN106920736B (en) * | 2017-03-09 | 2019-01-11 | 宜昌景晟科技有限公司 | A kind of cold cathode uv lamp packaging technology of exhaust-pipe-free |
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