WO2007009173A1 - Panneau de construction - Google Patents

Panneau de construction Download PDF

Info

Publication number
WO2007009173A1
WO2007009173A1 PCT/AU2006/001011 AU2006001011W WO2007009173A1 WO 2007009173 A1 WO2007009173 A1 WO 2007009173A1 AU 2006001011 W AU2006001011 W AU 2006001011W WO 2007009173 A1 WO2007009173 A1 WO 2007009173A1
Authority
WO
WIPO (PCT)
Prior art keywords
building panel
medium
panel
framing structure
internal
Prior art date
Application number
PCT/AU2006/001011
Other languages
English (en)
Inventor
Annette Louise Miller
Original Assignee
Acin 1 Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Acin 1 Pty Ltd filed Critical Acin 1 Pty Ltd
Priority to US11/996,120 priority Critical patent/US20090049775A1/en
Priority to AU2006272447A priority patent/AU2006272447A1/en
Publication of WO2007009173A1 publication Critical patent/WO2007009173A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/388—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of other materials, e.g. fibres, plastics

Definitions

  • the disclosure relates to a panel for building and construction of dwellings, shelters and other structures.
  • the panels provide a lightweight construction medium incorporating insulative properties for temperature and noise control and fire retardation. They also allow for cutting or shaping of the panel without compromising the inherent structure of the panel.
  • the building panels do not provide the inherent strength, impact resistance, and load bearing capacity of, for example, traditional building methods.
  • a building panel comprising: an internal framing structure encased in a solidified aerated medium, the aerated medium having an impermeable external layer.
  • the panel includes one or more channels extending through the aerated medium.
  • a building panel comprising an internal framing structure encased in a solidified curable medium, with one or more channels extending through the curable medium.
  • a method of manufacturing a building panel comprising aligning one or more elongate conduits with a framing structure; depositing a curable medium on the framing structure and around the one or more elongate conduits and allowing the curable resin to set.
  • the curable medium is an aerated medium which solidifies to form a solid aerated medium.
  • the method further comprises the step of depositing (eg by spraying) an impermeable external layer on outside the curable medium.
  • Figure 1 shows a cut-out side elevation view of one embodiment of a building panel
  • Figure 2 is a lateral cross-sectional view of the building panel of figure 1 ;
  • Figure 3 is a lateral cross-sectional view of a second embodiment of the building panel
  • Figure 4 is a lateral cross-sectional view of a third embodiment of the building panel
  • Figure 5 is a cut away side elevation view of a fourth embodiment of the building panel
  • Figure 6 is a cut away side elevation view of a fifth embodiment of the building panel;
  • Figure 7 is a lateral cross-sectional view of the building panel of figure 6;
  • Figure 8 is a lateral cross-sectional view of a sixth embodiment of the building panel
  • Figure 9 is a lateral cross-sectional view of a seventh embodiment of the building panel.
  • a building panel 1 comprising an internal framing structure 2 surrounded by a solidified aerated medium 3 making up an internal core.
  • the internal framing structure 2 is composed of natural or man-made materials or a combination of both.
  • the internal framing structure 2 may be composed of wood, extruded metals, laminated metals, high-tensile plastic, poltruded fibreglass or any other natural or man-made material.
  • the internal framing structure 2 is surrounded by a solidified aerated medium 3.
  • the solidified aerated medium 3 is composed of aerated polyurethane, aerated polyethylene, or any other solidified aerated medium that permits the entrapment of air while forming a solid.
  • the solidified aerated medium 3 is capable of having a hard impermeable external layer 4.
  • the impermeable external layer 4 comprises a sheet of fibreglass.
  • the impermeable external layer 4 is capable of direct exposure to natural elements without any further topical treatment and has the capacity to be moulded in the manufacturing process to provide building finishers. Further the impermeable external layer 4 provides a medium for bonding, pressing, stamping or otherwise coating, affixing or cladding the external surface of the building panel.
  • the internal framing structure 2 extends across the full dimensions of the building panel and is designed to provide overall structural integrity, strength, and impact resistance to the building panel 1.
  • the building panel 1 further comprises utility channels 5 which extend through the building panel 1.
  • the utility channels 5 comprise elongate piping which is sized to allow wiring, plumbing and other utilities to extend through the building panel 1.
  • the elongate piping may be composed of plastic or lightweight metal or any other suitable building material.
  • the solidified aerated medium 2 has dense celluline characteristics and is designed to encase the internal framing structure 2 and provide insulative properties with relation to temperature, sound, and fire retardation.
  • the impermeable external layer 4 provides a finished surface or a surface capable of holding secondary commercial cladding materials (not illustrated).
  • the building panel 1 will be capable of being cut to meet construction requirements without compromising the structural integrity of the building panel 1.
  • the building panel 1 is shown with an external commercial cladding material 7 bonded or affixed to the impermeable external layer 4 of the building panel 1.
  • the building panel 1 is shown with a pre-moulded external layer 4a.
  • the pre-moulded external layer 4a is a corrugated mould for roofing applications.
  • the building panel 1 can further comprise an additional internal secondary framing structure 8 embedded over the primary framing structure.
  • the secondary framing structure 8 provides increased impact stabilisation which is useful in roof or floor applications.
  • the secondary framing structure 8 is embedded over the framing structure 2 and the solidified aerated internal medium 3.
  • a building panel comprising a solidified aerated internal core 13 and an impermeable external layer 14.
  • the impermeable external layer 14 is composed of a solidified medium which is similar or identical to the solidified aerated internal medium 13.
  • the solidified aerated internal medium could be poltruded fibreglass while the impermeable external layer 14 is a sheet of fibreglass.
  • the building panel 11 of figure 6 can further incorporate a secondary commercial cladding material 15 which is bonded, affixed or otherwise attached to the impermeable external layer 14 of the building panel 11.
  • the external layer 14b can be pre-moulded. In figure 9 the external layer 14b is pre-moulded in a corrugated mould for roofing applications.
  • a method of manufacturing a building panel 1 comprises aligning one or more elongated pipes 5 with a framing structure 2.
  • the elongate pipes 5 are aligned such that they extend through the building panel 1 to allow utility services such as wiring and pluming to extend through the building panel 1.
  • a curable medium such as the solidified aerated medium of 3 is deposited on the framing structure 2.
  • the curable medium is allowed to set encasing the framing structure 2 with the curable medium 3 to form a building panel 1.
  • the curable medium solidifies to form a solid aerated medium.
  • an impermeable external layer 4 is deposited outside the curable medium 3.
  • the curable medium 3 comprises poltruded fibreglass while the impermeable external layer comprises fibreglass sheeting which is deposited over the curable medium 3.
  • the building panel 1 provides inherent strength, impact resistance, and load bearing capacity while providing a lightweight construction medium incorporating insulative qualities for both temperature and noise control and fire retardation. Further the building panel 1 has an aesthetic appearance and allows for cutting and shaping of the building panel without compromising the inherent strength of the building panel.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

La présente invention concerne un panneau destiné à être utilisé lors de la construction de bâtiments, de barrières et d’autres structures. Le panneau comprend une structure d’encadrement interne encastrée dans un support aéré solidifié présentant une couche externe imperméable. Le panneau possède des propriétés isolantes ainsi qu’une résistance inhérente, une résistance aux impacts et des capacités de support de charge.
PCT/AU2006/001011 2005-07-18 2006-07-18 Panneau de construction WO2007009173A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US11/996,120 US20090049775A1 (en) 2005-07-18 2006-07-18 Building panel
AU2006272447A AU2006272447A1 (en) 2005-07-18 2006-07-18 Building panel

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2005203111 2005-07-18
AU2005203111A AU2005203111A1 (en) 2005-07-18 2005-07-18 Easy building panel

Publications (1)

Publication Number Publication Date
WO2007009173A1 true WO2007009173A1 (fr) 2007-01-25

Family

ID=37668345

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2006/001011 WO2007009173A1 (fr) 2005-07-18 2006-07-18 Panneau de construction

Country Status (3)

Country Link
US (1) US20090049775A1 (fr)
AU (1) AU2005203111A1 (fr)
WO (1) WO2007009173A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010040921A1 (fr) * 2008-10-10 2010-04-15 Arcelormittal Construction France Panneau composite pour paroi et procede de fabrication

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2612626A1 (de) * 1975-03-27 1976-10-07 Walter Dipl Ing Kuprian Wandherstellungsverfahren
WO1997041318A1 (fr) * 1996-04-26 1997-11-06 Scotspine Enterprises Ltd. Systeme de construction modulaire
US6026629A (en) * 1998-05-22 2000-02-22 Canam Manac Group, Inc. Modular building panel and method for constructing the same
US6047519A (en) * 1997-11-28 2000-04-11 Bagn; Bjorn B. All-climate flexible building construction method
US6412243B1 (en) * 1997-04-30 2002-07-02 Franklin S. Sutelan Ultra-lite modular composite building system

Family Cites Families (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3918223A (en) * 1972-09-15 1975-11-11 Phelps Dodge Ind Inc Sectional stud for modular wall section
US4253288A (en) * 1979-07-13 1981-03-03 Chun Joo H Prefabricated wall panel
US4351870A (en) * 1979-10-22 1982-09-28 English Jr Edgar Maximized strength-to-weight ratio panel material
US4310996A (en) * 1980-04-23 1982-01-19 General Electric Co. Cement reinforced gypsum foam with mineral wool
US4649682A (en) * 1984-07-23 1987-03-17 Barrett Jr Dave D Prefabricated building panel and method
US4813193A (en) * 1984-08-13 1989-03-21 Altizer Wayne D Modular building panel
US4856244A (en) * 1987-06-01 1989-08-15 Clapp Guy C Tilt-wall concrete panel and method of fabricating buildings therewith
US5081810A (en) * 1990-06-11 1992-01-21 Emmert Second Limited Partnership Building panel
US5758463A (en) * 1993-03-12 1998-06-02 P & M Manufacturing Co., Ltd. Composite modular building panel
US5729936A (en) * 1995-10-03 1998-03-24 Maxwell; James F. Prefab fiber building construction
US5842276A (en) * 1995-11-13 1998-12-01 Qb Technologies, L.C. Synthetic panel and method
AUPO303296A0 (en) * 1996-10-16 1996-11-14 James Hardie International Finance B.V. Wall member and method of construction thereof
US6233892B1 (en) * 1997-10-25 2001-05-22 The Namlyt Company Structural panel system
US6131365A (en) * 1998-10-02 2000-10-17 Crockett; David P. Wall unit structural system and method
US20020069600A1 (en) * 1998-10-09 2002-06-13 American Structural Composites, Inc. Composite structural building panels and systems and method for erecting a structure using such panels
US6976345B2 (en) * 1999-04-05 2005-12-20 Firouzeh Keshmiri Cementitious based structural lumber product and externally reinforced lightweight retaining wall system
US6276104B1 (en) * 1999-04-30 2001-08-21 The Dow Chemical Company Extruded polystyrene foam insulation laminates for pour-in-place concrete walls
US6438923B2 (en) * 1999-05-21 2002-08-27 John F Miller Method of assembling lightweight sandwich wall panel
EP1203850A1 (fr) * 1999-07-13 2002-05-08 Carlos Fradera Pellicer Panneau utilise dans la construction et installation pour sa fabrication
US6701683B2 (en) * 2002-03-06 2004-03-09 Oldcastle Precast, Inc. Method and apparatus for a composite concrete panel with transversely oriented carbon fiber reinforcement
US7127856B2 (en) * 2003-06-06 2006-10-31 Hans T. Hagen, Jr. Insulated stud panel and method of making such
US7032356B2 (en) * 2003-08-19 2006-04-25 Layfield Derek J Interior wall and partition construction

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2612626A1 (de) * 1975-03-27 1976-10-07 Walter Dipl Ing Kuprian Wandherstellungsverfahren
WO1997041318A1 (fr) * 1996-04-26 1997-11-06 Scotspine Enterprises Ltd. Systeme de construction modulaire
US6412243B1 (en) * 1997-04-30 2002-07-02 Franklin S. Sutelan Ultra-lite modular composite building system
US6047519A (en) * 1997-11-28 2000-04-11 Bagn; Bjorn B. All-climate flexible building construction method
US6026629A (en) * 1998-05-22 2000-02-22 Canam Manac Group, Inc. Modular building panel and method for constructing the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010040921A1 (fr) * 2008-10-10 2010-04-15 Arcelormittal Construction France Panneau composite pour paroi et procede de fabrication
FR2937064A1 (fr) * 2008-10-10 2010-04-16 Arcelormittal France Panneau composite pour paroi et procede de fabrication.
CN102209820A (zh) * 2008-10-10 2011-10-05 法国阿塞洛米塔尔建筑公司 用于壁的复合板及其制造方法
RU2485259C2 (ru) * 2008-10-10 2013-06-20 Арселормитталь Констрюксьон Франс Слоистая панель для стены и способ изготовления
US8833023B2 (en) 2008-10-10 2014-09-16 Arcelormittal Construction France Composite panel for a wall and method for making same

Also Published As

Publication number Publication date
US20090049775A1 (en) 2009-02-26
AU2005203111A1 (en) 2007-02-01

Similar Documents

Publication Publication Date Title
CN2827720Y (zh) 一种新型复合板
US9840851B2 (en) Building panels and method of forming building panels
US9097016B2 (en) Building panel system
CN101603351B (zh) 一种复合型保温墙板及其制作方法
US6584742B1 (en) Oriented strand board wall panel system
US6698149B1 (en) Composite laminated building material, and methods of making and using same
JP2002543308A (ja) 断熱壁構造体および型並びに構造体の形成方法
WO2008129281A2 (fr) Panneau isolant
CN104695662B (zh) 石材饰面预制外墙板及其生产方法及外墙体系
WO2009051575A1 (fr) Panneau de construction
WO2019239435A1 (fr) Bloc et panneau sandwich en polyéthylène préfabriqué
US20090049775A1 (en) Building panel
CN108412061B (zh) 一种薄抹灰外墙外保温系统及其预制复合保温防火板
AU2006272447A1 (en) Building panel
CN101067345B (zh) 多层轻质承重墙体复合板
CN201495679U (zh) 耐火绝热混凝土夹芯墙板
KR102187006B1 (ko) 건축물의 단열구조 및 그 형성 방법
CN109057135B (zh) 一种轻质快装外墙板及连接方法
CN202519805U (zh) 一种挤塑双面复合板
KR200397738Y1 (ko) 단열 강화 보드를 이용한 주거용 건물의 발코니
CN101586377A (zh) 耐火绝热混凝土夹芯墙板及其安装方法
KR100639482B1 (ko) 단열 강화 보드를 이용한 주거용 건물의 발코니
CN212053282U (zh) 一种装配式建筑外墙保温隔音板
US20050183358A1 (en) Structural panel for use in buildings
CN109881823B (zh) 隔墙体的制备方法以及装配式隔墙系统及其装配方法

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application
DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
NENP Non-entry into the national phase

Ref country code: DE

WWW Wipo information: withdrawn in national office

Country of ref document: DE

WWE Wipo information: entry into national phase

Ref document number: 2006272447

Country of ref document: AU

ENP Entry into the national phase

Ref document number: 2006272447

Country of ref document: AU

Date of ref document: 20060718

Kind code of ref document: A

WWP Wipo information: published in national office

Ref document number: 2006272447

Country of ref document: AU

WWE Wipo information: entry into national phase

Ref document number: 11996120

Country of ref document: US

122 Ep: pct application non-entry in european phase

Ref document number: 06760872

Country of ref document: EP

Kind code of ref document: A1