WO2007004504A1 - Rolling guide device and method of manufacturing the same - Google Patents

Rolling guide device and method of manufacturing the same Download PDF

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Publication number
WO2007004504A1
WO2007004504A1 PCT/JP2006/312979 JP2006312979W WO2007004504A1 WO 2007004504 A1 WO2007004504 A1 WO 2007004504A1 JP 2006312979 W JP2006312979 W JP 2006312979W WO 2007004504 A1 WO2007004504 A1 WO 2007004504A1
Authority
WO
WIPO (PCT)
Prior art keywords
ball
flange portion
rolling
slide member
load
Prior art date
Application number
PCT/JP2006/312979
Other languages
French (fr)
Japanese (ja)
Inventor
Takeki Shirai
Original Assignee
Thk Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Thk Co., Ltd. filed Critical Thk Co., Ltd.
Priority to JP2007523991A priority Critical patent/JP4804461B2/en
Publication of WO2007004504A1 publication Critical patent/WO2007004504A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0602Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0633Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
    • F16C29/0635Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end
    • F16C29/0638Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls
    • F16C29/064Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with two rows of balls, one on each side of the rail

Definitions

  • the present invention is a rolling assembly in which a track rail and a slide member are assembled via a large number of balls, and an object to be mounted fixed to the slide member can freely reciprocate along the track rail.
  • a rolling guide device in which the slide member has an infinite circulation path for the ball, and the slide member can continuously move along the track rail while circulating the ball infinitely, and a method for manufacturing the same. It is about.
  • a rolling guide device in which a slide member mounted with a movable body such as a table continuously moves along a track rail is frequently used.
  • the slide member is assembled to the track rail via a large number of balls, and the ball rolls between the slide member and the track rail while applying a load, thereby allowing the slide to slide.
  • the movable body mounted on the member can be moved lightly with very little resistance along the track rail.
  • the slide member is provided with an infinite circulation path of the ball, and the slide member can continuously move along the track rail by circulating the ball in the infinite circulation path. It has become.
  • the raceway rail is formed with a ball rolling groove along the longitudinal direction, while the slide member is formed with a load rolling groove facing the ball rolling groove of the track rail.
  • a load rolling path of the ball is formed by the ball rolling groove on the track rail side and the load rolling groove on the slide member side. That is, the ball is configured to contact the ball rolling groove on the track rail side and the load rolling groove on the slide member side, and roll while applying a load acting between them.
  • an unloaded rolling passage is formed in the slide member in parallel with the loaded rolling groove, and both ends of the unloaded rolling passage are formed by a pair of direction changing paths formed in an arc shape. Connected with the runway!
  • the ball is released from the load at the end of the load rolling path, and the ball rolling groove force separation of the track rail is released. Take off and enter the direction change path, and roll from this direction change path to the no-load rolling path.
  • the ball that has rolled in the no-load rolling path is returned to the ball rolling groove of the track rail through the opposite direction change path, and rolls in the loaded rolling path again while applying a load.
  • the slide member has an infinite circulation path of the ball that is continuous with the loaded rolling path, the direction changing path, the no-load rolling path, and the direction changing path, and the ball force S circulates through the infinite circulation path.
  • the slide member can move continuously along the rail rail without any stroke limitation.
  • the slide member is composed of a block body made of hardenable steel and a pair of synthetic resin end caps fixed to both front and rear end faces of the block body.
  • a rough shape is formed by drawing, then a mounting surface of the movable body, a tap hole for fastening a fixing bolt, and a through-hole serving as the no-load rolling passage
  • the end cap is provided with a scooping portion for separating the ball, such as the rolling groove of the orbital rail or the above-described direction change path, and is formed by injection molding of a synthetic resin.
  • Patent Document 1 Japanese Patent Laid-Open No. 10-009264
  • Patent Document 2 Actual Fair 4 53459
  • the present invention has been made in view of such problems, and the object of the present invention is to reduce the number of parts and reduce the number of processing steps when forming a slide member.
  • An object of the present invention is to provide a rolling guide device that can be manufactured easily and inexpensively and that can improve the reliability of processing accuracy, and a method for manufacturing the same.
  • a rolling guide device is assembled to a track rail in which a rolling groove of a ball is formed along a longitudinal direction and the track rail via a large number of balls.
  • a slide member to be attached This slide member has a lateral web and a pair of flange portions erected from the lateral web, and is formed in a channel shape.
  • a pair of ball through holes each having an inner diameter larger than the ball diameter is formed in each flange portion at a predetermined interval, and penetrates in a direction perpendicular to the longitudinal direction of the track rail, and the inner surface of each flange portion.
  • a load straight groove is formed between the pair of ball through holes so that the ball rolls while applying a load to and from the raceway rolling groove.
  • a circulation path forming member is attached to each flange portion, and the ball rolling on the straight load groove is circulated to the back surface of the flange portion through one ball passage hole, and the other side is circulated. It is configured to circulate again through the load straight groove through the ball through hole.
  • a predetermined cross-sectional shape may be given by using a steel drawing process in the same manner as the conventional block body described above, and bending force may be applied to the metal plate member. It is also possible to give a channel-like shape by giving a twist and bending a pair of flange portions against the horizontal web.
  • the ball circulates between the inner side surface and the outer side surface of the flange portion to be applied through a pair of ball through holes formed in the flange portion of the slide member.
  • the ball through hole is formed so as to penetrate the flange portion in a direction perpendicular to the longitudinal direction of the track rail, so that the depth of the forceful ball through hole can be easily drilled into the flange portion. Is possible.
  • it is formed on one surface of the flange between these ball holes
  • the loaded straight groove can be easily and accurately formed by cutting using an end mill or the like.
  • the slide member is formed by bending the metal plate member, the ball through hole is extremely easily made into the flange portion before the flange portion is bent with respect to the lateral web. It is possible to perforate.
  • the load straight groove can be easily and accurately formed by cutting using an end mill or the like, even if it is a flat metal plate member before bending. It is.
  • the ball through hole and the load straight groove can be easily formed on a flat metal plate member, and the metal plate member is further bent so that the flange portion is formed on the horizontal web. By bending up, a channel-shaped slide member having a track groove in a pair of flange portions can be easily formed.
  • the circulation path forming member attached to each flange portion of the slide member can be formed as one part by using synthetic resin injection molding or metal injection molding.
  • An infinite circulation path of balls is constructed on the slide member simply by attaching the circulation path forming member to each flange portion.
  • FIG. 1 is a perspective view showing a first embodiment of a rolling guide apparatus to which the present invention is applied.
  • FIG. 2 is a front sectional view of the rolling guide device shown in FIG.
  • FIG. 3 is an enlarged sectional view showing an infinite circulation path of balls in the rolling guide device shown in FIG.
  • FIG. 4 is an enlarged cross-sectional view showing a state where the circulation path forming member is separated from the flange portion of the slide member.
  • FIG. 5 is a cross-sectional view taken along line V—V in FIG.
  • FIG. 6 is a perspective view showing a method for manufacturing a slide member.
  • FIG. 7 is a cross-sectional view showing a state in which a load straight groove is cut into the flange portion of the slide member.
  • FIG. 8 is a cross-sectional view showing a second embodiment of a rolling guide device to which the present invention is applied. Explanation of symbols
  • FIG. 1 and FIG. 2 show a first embodiment of a rolling guide device to which the present invention is applied.
  • the rolling guide device according to the first embodiment is assembled to the track rail 1 with a long track rail 1 having a substantially rectangular cross section and a channel shape and a large number of balls 3.
  • the slide member 2 is attached, and the slide member 2 is configured to freely reciprocate on the track rail 1 so as to straddle the track rail 1.
  • one rolling groove 10 for the ball 3 is formed along the longitudinal direction.
  • the rolling groove 10 has two rolling surfaces where the ball 3 rolls at an angle of 90 °, and the cross section has a so-called Gothic arch shape. Therefore, the ball 3 contacts the rolling groove at two points, and the contact direction is inclined by 45 ° with respect to the bottom surface of the track rail 1.
  • a plurality of bolt mounting holes 11 are formed through the track rail 1 at predetermined intervals in the longitudinal direction, and the track rail 1 is attached to the beds and columns of various machines using the powerful bolt mounting holes 11. It can be attached to fixed parts such as.
  • the slide member 2 has a lateral web 20 and a pair of flange portions 21 and 21 orthogonal to the lateral web 20 and is formed in a channel shape. As shown in FIG. It straddles the track rail through a gap. That is, the track rail 1 is located between the pair of flange portions 21 and 21 of the slide member 2.
  • the upper surface of the horizontal web 20 is a mounting surface 22 of a movable body such as a table, and a tapped hole into which a mounting screw is screwed into the horizontal web 20 that is applied. 23 is formed.
  • a load straight groove 31 facing the rolling groove 10 of the track rail 1 is formed on the inner surface of the flange portion 21 of the slide member 2 facing the side surface of the track rail 1 with a slight gap.
  • the cross section of the load straight groove 31 is formed in a Gothic arch shape, and the ball 3 is in contact with the load straight groove 31 at two points.
  • the contact direction of the ball 3 and the load straight groove 31 is inclined by 45 degrees up and down with respect to the normal direction of the inner surface of the flange portion 21 (left and right direction in FIG. 2). Any load acting in the direction perpendicular to the moving direction can be applied between the track rail 1 and the slide member 2.
  • FIG. 3 is a cross-sectional view showing an infinite circulation path of the ball 3 provided in each flange portion 21, and FIG. 4 is a cross-sectional view showing a state where the circulation path forming member 4 is separated from the flange portion 21.
  • a pair of ball through holes 24 are formed in the flange portion 21 of the slide member 2 at a predetermined interval in the longitudinal direction of the track rail 1.
  • the ball through hole 24 penetrates between the inner side surface and the outer side surface of the flange portion 21, and as shown in FIG. 5, the cross section has the shape of a long hole extending in the longitudinal direction of the track rail 1.
  • the load straight groove 31 is formed between the pair of ball through holes 24, 24 on the inner surface of the flange portion 21.
  • an unloaded straight groove 33 is formed between the pair of ball through holes 24 on the outer surface of the flange portion 21.
  • the unloaded straight groove 33 is formed with a width slightly larger than the diameter of the ball 3 and a depth slightly larger than the diameter of the ball 3! RU
  • the ball 3 travels between the inner surface and the outer surface of the flange portion 21 via the ball passage hole 24, and is formed on the outer surface and the load straight groove 31 formed on the inner surface of the flange portion 21. It circulates indefinitely between the no-load straight groove 33. That is, each flange portion 21 has a central wall 2 surrounded by a pair of ball through holes 24, 24, a load straight groove 31 and a no-load straight groove 33. 5 exists, and the ball 3 circulates infinitely around the central wall 25.
  • convex curved inner guide surfaces 26 are formed at both ends in the longitudinal direction of the central wall 25, and the smooth movement of the ball 3 between the load straight groove 31 and the no-load straight groove 33 is provided. It is illustrated.
  • the circulation path forming member 4 includes a pair of direction changing portions 40 that fit into the ball through holes 24, and a passage cover portion that is provided with the direction changing portions 40 and that covers the no-load linear groove 33.
  • 41, and the direction changing portion 40 and the passage cover portion 41 are integrally formed by injection molding of synthetic resin.
  • the passage cover portion 41 is formed in a flat plate shape, and is fitted into and covers the unloaded straight groove 33, and the ball return passage through which the ball 3 rolls in an unloaded state is provided as the unloaded straight groove 33. Formed together with.
  • the direction changing portion 40 has an end portion of the center wall 25 of the slide member 2, that is, a concave curved outer guide surface 42 facing the inner guide surface 26, and the inner guide surface 26 and the outer guide surface.
  • the face 42 and each other face each other, thereby forming a turning path that changes the traveling direction of the ball 3 by 180 degrees.
  • the outer guide surface 42 is smoothly continuous with the inner surface of the passage cover portion 41 so that the ball 3 can smoothly travel between the direction change path and the ball return path.
  • a raising portion 43 is formed to raise and separate the ball 3 rolling on the rolling groove 10 of the track rail 1 from the rolling groove 10.
  • the ⁇ ⁇ ⁇ raised portion 43 slightly protrudes the inner surface force of the flange portion 21, and when the slide member 2 is assembled to the track rail 1, the rake portion 42 is inserted into the rolling groove 10 of the track rail 1.
  • the rolling of the ball 3 in the powerful rolling groove 10 is blocked, and the ball 3 is guided to the direction change path.
  • the circulation path forming member 4 can be formed not only by injection molding of synthetic resin but also by metal injection molding (MIM).
  • MIM metal injection molding
  • the circulation path forming member 4 having such a structure is positioned with respect to the forceful flange portion 21 by fitting the direction changing portion 40 to the ball passage hole 24 of the flange portion 21.
  • An infinite circulation path of the ball 3 is completed around the central wall 25.
  • the circulation path forming member 4 can be fixed to the flange portion 21 by using a fixing screw (not shown) .1S Is it a viewpoint of reducing the number of parts constituting the slide member 2 and saving the assembly work? Therefore, when the direction changing portion 40 is fitted into the ball passage hole 24, the direction changing portion 40 to be applied is locked to the flange portion 21, and the circulation path forming member 4 and the flange portion 21 are separated. Preferred to be configured to prevent.
  • the ball 3 that has passed through the ball passage hole 24 enters an unloaded straight groove 33 formed on the outer surface of the flange portion 21, and after rolling in the unloaded straight groove 33 in an unloaded state, the other ball thread is passed through. It circulates again through the hole 24 to the load straight groove 31 formed on the inner surface of the flange portion 21.
  • the ball 3 circulates around the central wall 25 formed in the flange portion 21 of the slide member 2 in this way, and accordingly, the slide member 2 continuously moves along the track rail 1 without interruption. Is possible.
  • the slide member 2 is formed by bending a metal plate member 5 such as a flat steel plate into a channel shape, and the ball through hole 24, the load linear groove 31, the no-load linear groove 33 before being bent.
  • the inner guide surface 26, the tap hole 23, etc. are processed.
  • the flat metal plate member 5 is divided into regions corresponding to the horizontal web 20 and the pair of flange portions 21, 21, and as shown in FIG. 6, regions corresponding to the flange portions 21 are formed.
  • a pair of ball through holes 24, 24 are formed penetrating at a predetermined interval.
  • a load straight groove 31, a no-load straight groove 33 and an inner guide surface 26 are formed between the pair of ball through holes 24, 24.
  • the load straight groove 31 is formed with respect to the surface serving as the inner surface of the flange portion 21, and the no-load straight groove 33 is formed relative to the surface serving as the outer surface of the flange portion 21.
  • these loaded straight groove, unloaded straight groove and inner guide surface are Can be formed by Scaroe.
  • the depth of the load linear groove 31 and the no-load linear groove 33 can be adjusted with high accuracy by numerical control of the processing machine, and the curvature of the inner guide surface can also be adjusted with high accuracy. .
  • the metal plate member 5 is tapped with respect to the region corresponding to the lateral web 20.
  • the hole 23 is processed, and a bending reference groove 27 having a substantially V-shaped cross section is formed at the boundary portion between the lateral web 20 and the flange portion 21.
  • the flange portion 21 can be accurately bent with respect to the transverse web 20. If the flange portion 21 where the plate thickness of the metal plate member 5 is thin can be bent with sufficient accuracy, it is not necessary to form such a bending-through reference groove 27.
  • a surface hardening process is performed on the region corresponding to the flange portion 21 of the metal plate member 5.
  • this surface hardening treatment induction hardening, carburizing hardening, nitriding treatment or the like can be used.
  • a finishing process may be performed on the loaded straight groove 31 and the unloaded straight groove 33 by using a carbide end mill or the like after the quenching process.
  • the load straight groove 31, the no-load straight groove 33, and the ball threading are performed on the quenched metal plate member 5. You may make it form the hole 24 grade
  • the slide member in the conventional rolling guide device uses a die for the rod-shaped steel material. After the drawing process, the loaded rolling groove on which the ball rolls is ground with a mortar, and the ball return hole is drilled in parallel with the loaded rolling groove. Was necessary.
  • the slide member 2 in the rolling guide device of the present invention configured as described above is subjected to cutting and bending with relatively low labor and cost on the metal plate member 5, and further, a circulation path forming member. 4 can complete the slide member 2 with the infinite circulation path of the ball 3, and the rolling guide device that allows the slide member 2 to move infinitely along the track rail 1 can be easily and inexpensively. It is possible to produce. Further, since the number of processing steps for the slide member 2 is reduced, it is possible to increase the reliability of the processing accuracy.
  • FIG. 8 is a cross-sectional view showing a second embodiment of the rolling guide device to which the present invention is applied.
  • the channel-shaped slide member is formed by bending the metal plate member.
  • the ball is passed through the flange portion 21 of the sliding member 7 which is applied.
  • the slide member 2 having an infinite circulation path for the ball 3 is completed by forming the hole 24, the load linear groove 31 and the no-load linear groove 33 and further mounting the circulation path forming member 4. Since the slide member 7 has the same configuration as that of the first embodiment except that the slide member 7 is formed by drawing a steel material, the common configuration is the same as that of the first embodiment in FIG.
  • the same reference numerals are given, and detailed descriptions thereof are omitted.
  • the rolling groove 10 of the ball 3 is a force track formed by only one strip on each side of the track rail 1.
  • Two rolling grooves are formed on each side of the rail 1, and two load straight grooves 31 corresponding to the rolling grooves 10 are formed on the slide members 2 and 7. It ’s okay!
  • the slide member 2 formed in a channel shape extends along the track rail 1 in a state of straddling the track rail 1.
  • the track rail is formed in a larger channel shape than the slide member, and the slide member 2 formed in the channel shape moves in the groove provided in the striking track rail. It may be configured.
  • the load straight groove 31 is formed on the slide member 2 with a flange. Although it is formed on the outer surface that is not on the inner surface of the lung portion 21, it is sufficient to make the bending direction of the metal plate member 5 shown in Fig. 6 opposite to the direction shown in the figure. It is not necessary to change the configuration of the straight groove 33 and the ball through hole 24.

Abstract

A rolling guide device easily manufacturable at low cost by reducing the number of parts forming a slide member (2) and reducing man-hours for machining the slide member. The slide member (2) is formed in a channel shape so as to have a lateral web (20) and a pair of flange parts (21), a pair of ball passing holes (24) with an inner diameter larger than the diameter of balls are formed through each of the flanges (21), and a load straight groove (31) in which the balls (3) roll while carrying a load with the rolling groove (10) of a track rail (1) is formed in the inner surface of each of the flanges. A circulation passage forming member (4) circulating the balls (3) rollingly moved in the load straight groove (31) onto the outer surface of each of the flange parts (21) through one ball through hole (24) and circulating them again to the load straight groove (31) through the other ball through hole (24) is fitted to each of the flanges (21).

Description

転がり案内装置及びその製造方法  Rolling guide device and manufacturing method thereof
技術分野  Technical field
[0001] 本発明は、軌道レールとスライド部材が多数のボールを介して組みつけられ、前記 スライド部材に固定された被搭載物を軌道レールに沿って自在に往復運動させるこ とが可能な転がり案内装置に係り、特に、前記スライド部材がボールの無限循環路を 備え、ボールを無限循環させながらスライド部材が軌道レールに沿って連続的に移 動することが可能な転がり案内装置及びその製造方法に関するものである。  [0001] The present invention is a rolling assembly in which a track rail and a slide member are assembled via a large number of balls, and an object to be mounted fixed to the slide member can freely reciprocate along the track rail. In particular, a rolling guide device in which the slide member has an infinite circulation path for the ball, and the slide member can continuously move along the track rail while circulating the ball infinitely, and a method for manufacturing the same. It is about.
背景技術  Background art
[0002] 工作機械のワークテーブルや各種搬送装置の直線案内部では、テーブル等の可 動体を搭載したスライド部材が軌道レールに沿って連続的に移動する転がり案内装 置を多用している。この種の転がり案内装置では、前記スライド部材が多数のボール を介して軌道レールに組付けられており、ボールがスライド部材と軌道レールとの間 で荷重を負荷しながら転走することにより、スライド部材に搭載した可動体を軌道レー ルに沿って極僅かな抵抗で軽く運動させることが可能となっている。また、スライド部 材にはボールの無限循環路が具備されており、ボールをこの無限循環路内で循環さ せることにより、前記スライド部材が軌道レールに沿って連続的に移動することが可 能となっている。  In a work table of a machine tool and a linear guide portion of various conveying devices, a rolling guide device in which a slide member mounted with a movable body such as a table continuously moves along a track rail is frequently used. In this type of rolling guide device, the slide member is assembled to the track rail via a large number of balls, and the ball rolls between the slide member and the track rail while applying a load, thereby allowing the slide to slide. The movable body mounted on the member can be moved lightly with very little resistance along the track rail. Further, the slide member is provided with an infinite circulation path of the ball, and the slide member can continuously move along the track rail by circulating the ball in the infinite circulation path. It has become.
[0003] 前記軌道レールには長手方向に沿ってボールの転走溝が形成される一方、前記ス ライド部材には軌道レールのボール転走溝と対向する負荷転走溝が形成され、これ ら軌道レール側のボール転走溝とスライド部材側の負荷転走溝とによってボールの 負荷転走通路が形成されている。すなわち、ボールは軌道レール側のボール転走溝 とスライド部材側の負荷転走溝に接し、両者の間に作用する荷重を負荷しながら転 走するように構成されている。また、スライド部材には前記負荷転走溝と平行に無負 荷転走通路が形成され、更に、この無負荷転走通路の両端は円弧状に形成された 一対の方向転換路によって前記負荷転走通路と連通連結されて!、る。ボールは負 荷転走通路の端部にお 、て荷重から解放され、軌道レールのボール転走溝力 離 脱して前記方向転換路に進入し、この方向転換路から無負荷転走通路へと転走す る。また、無負荷転走通路内を転走したボールは反対側の方向転換路を経て軌道レ ールのボール転走溝に戻され、再び荷重を負荷しながら負荷転走通路内を転走す る。このようにスライド部材は負荷転走通路、方向転換路、無負荷転走通路、方向転 換路と連続するボールの無限循環路を具備しており、ボール力 Sこの無限循環路を循 環しながら荷重の負荷状態及び無負荷状態を繰り返すことにより、スライド部材が軌 道レールに沿ってストロークの制限なく連続的に移動することが可能となっている。 [0003] The raceway rail is formed with a ball rolling groove along the longitudinal direction, while the slide member is formed with a load rolling groove facing the ball rolling groove of the track rail. A load rolling path of the ball is formed by the ball rolling groove on the track rail side and the load rolling groove on the slide member side. That is, the ball is configured to contact the ball rolling groove on the track rail side and the load rolling groove on the slide member side, and roll while applying a load acting between them. In addition, an unloaded rolling passage is formed in the slide member in parallel with the loaded rolling groove, and both ends of the unloaded rolling passage are formed by a pair of direction changing paths formed in an arc shape. Connected with the runway! The ball is released from the load at the end of the load rolling path, and the ball rolling groove force separation of the track rail is released. Take off and enter the direction change path, and roll from this direction change path to the no-load rolling path. In addition, the ball that has rolled in the no-load rolling path is returned to the ball rolling groove of the track rail through the opposite direction change path, and rolls in the loaded rolling path again while applying a load. The In this way, the slide member has an infinite circulation path of the ball that is continuous with the loaded rolling path, the direction changing path, the no-load rolling path, and the direction changing path, and the ball force S circulates through the infinite circulation path. However, by repeating the load state and the no-load state, the slide member can move continuously along the rail rail without any stroke limitation.
[0004] 従来、前記スライド部材は、焼入れが可能な鋼から形成されたブロックボディと、こ のブロックボディの前後両端面に固定される一対の合成樹脂製エンドキャップとから 構成されている。前記ブロックボディの製造に当たっては、先ず引き抜き加工によつ ておおまかな形状が形成された後、可動体の取付面、固定ボルトを締結するための タップ孔、前記無負荷転走通路となる貫通孔の加工がなされ、更に前記負荷転走溝 の研削加工が必要となる。また、前記エンドキャップは前述した方向転換路ゃ軌道レ 一ルの転走溝カゝらボールを離脱させる掬い上げ部を具備しており、合成樹脂の射出 成形によって形成されている。そして、このエンドキャップをブロックボディの前後両 端面に対して正確に固定することにより、負荷転走通路の端部と無負荷転走通路の 端部とが方向転換路で連結され、ボールの無限循環路を具備したスライド部材が完 成するようになっている(特開平 10— 009264号公報、実公平 4— 53459号公報等) 特許文献 1 :特開平 10— 009264号公報  [0004] Conventionally, the slide member is composed of a block body made of hardenable steel and a pair of synthetic resin end caps fixed to both front and rear end faces of the block body. In manufacturing the block body, first, a rough shape is formed by drawing, then a mounting surface of the movable body, a tap hole for fastening a fixing bolt, and a through-hole serving as the no-load rolling passage In addition, it is necessary to grind the loaded rolling groove. Further, the end cap is provided with a scooping portion for separating the ball, such as the rolling groove of the orbital rail or the above-described direction change path, and is formed by injection molding of a synthetic resin. Then, by accurately fixing the end caps to the front and rear end surfaces of the block body, the end of the load rolling passage and the end of the no-load rolling passage are connected by a direction change path, and the ball endless A slide member having a circulation path is completed (Japanese Patent Laid-Open No. 10-009264, Japanese Utility Model Publication No. 4-53459, etc.) Patent Document 1: Japanese Patent Laid-Open No. 10-009264
特許文献 2:実公平 4 53459号公報  Patent Document 2: Actual Fair 4 53459
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] しかし、このような従来の転がり案内装置では、スライド部材を構成するブロックボデ ィの加工工数が多ぐ加工精度の信頼性が損なわれ易いといった問題点があった。 また、ブロックボディの加工工数が多いことにカ卩え、ボールの無限循環路を形成する ためにエンドキャップが必要となり、加工工数及び部品点数の増加に起因してスライ ド部材の製造コストが嵩んでしまうといった問題点があった。力 tlえて、無限循環路内 におけるボール循環の円滑ィ匕を図るためには、ブロックボディに対するエンドキヤッ プの取付けを高精度に行う必要があり、スライド部材の組み立てに手間が力かるとい つた問題点もあった。 [0005] However, such a conventional rolling guide device has a problem in that the processing accuracy of the block body constituting the slide member is large, and the reliability of the processing accuracy is easily impaired. In addition, due to the large number of processing steps for the block body, an end cap is required to form an infinite circuit for the ball, and the manufacturing cost of the slide member increases due to the increase in the number of processing steps and the number of parts. There was a problem that it would end up. Force tl in an infinite circuit In order to achieve smooth circulation of the ball, it was necessary to attach the end cap to the block body with high precision, and there was a problem that it took time and effort to assemble the slide member.
課題を解決するための手段  Means for solving the problem
[0006] 本発明はこのような問題点に鑑みなされたものであり、その目的とするところは、スラ イド部材を構成する際の部品点数を減らすと共にその加工工数を低減ィ匕することに より、簡便に且つ安価に製造することが可能であり、且つ、加工精度に対する信頼性 を高めることが可能な転がり案内装置及びその製造方法を提供することにある。  [0006] The present invention has been made in view of such problems, and the object of the present invention is to reduce the number of parts and reduce the number of processing steps when forming a slide member. An object of the present invention is to provide a rolling guide device that can be manufactured easily and inexpensively and that can improve the reliability of processing accuracy, and a method for manufacturing the same.
[0007] 前記目的を達成するために、本発明の転がり案内装置は、長手方向に沿ってボー ルの転走溝が形成された軌道レールと、多数のボールを介して前記軌道レールに組 み付けられるスライド部材とから構成されて 、る。このスライド部材は横ウェブとこの横 ウェブから立設した一対のフランジ部を有してチャネル状に形成されて 、る。各フラン ジ部にはボール直径よりも大きな内径を有する一対のボール通し孔カ 所定の間隔 をおいて、軌道レールの長手方向と直交する方向へ貫通形成されると共に、各フラン ジ部の内側面又は外側面には一対のボール通し孔の間においてボールが軌道レー ルの転走溝との間で荷重を負荷しながら転走する負荷直線溝が形成されている。ま た、各フランジ部には循環路形成部材が装着されており、前記負荷直線溝を転走し てきたボールを一方のボール通し孔を介して前記フランジ部の裏面へ循環させ、他 方のボール通し孔を介して再び負荷直線溝に循環させるように構成されて ヽる。  [0007] In order to achieve the above object, a rolling guide device according to the present invention is assembled to a track rail in which a rolling groove of a ball is formed along a longitudinal direction and the track rail via a large number of balls. And a slide member to be attached. This slide member has a lateral web and a pair of flange portions erected from the lateral web, and is formed in a channel shape. A pair of ball through holes each having an inner diameter larger than the ball diameter is formed in each flange portion at a predetermined interval, and penetrates in a direction perpendicular to the longitudinal direction of the track rail, and the inner surface of each flange portion. Alternatively, on the outer surface, a load straight groove is formed between the pair of ball through holes so that the ball rolls while applying a load to and from the raceway rolling groove. In addition, a circulation path forming member is attached to each flange portion, and the ball rolling on the straight load groove is circulated to the back surface of the flange portion through one ball passage hole, and the other side is circulated. It is configured to circulate again through the load straight groove through the ball through hole.
[0008] 前記スライド部材をチャネル状に形成するに当たっては、前述した従来のブロック ボディと同様に鋼材の引き抜き加工を用いて所定の断面形状を与えるようにしても良 いし、金属プレート部材に曲げ力卩ェを施し、横ウェブに対して一対のフランジ部を曲 げ起こすことでチャネル状の形状を与えるようにしても良 、。  [0008] In forming the slide member in a channel shape, a predetermined cross-sectional shape may be given by using a steel drawing process in the same manner as the conventional block body described above, and bending force may be applied to the metal plate member. It is also possible to give a channel-like shape by giving a twist and bending a pair of flange portions against the horizontal web.
[0009] ボールはスライド部材のフランジ部に形成された一対のボール通し孔を介して、力 力るフランジ部の内側面と外側面との間を巡るようにして循環している。前記ボール 通し孔はフランジ部に対して軌道レールの長手方向と直交する方向に貫通形成され るので、力かるボール通し孔の深さはそれほど深くなぐ簡単にフランジ部に対して穿 設することが可能である。また、これらボール通し孔の間でフランジ部の一面に形成 される負荷直線溝に関しても、エンドミル等を用いた切削加工によって容易に且つ精 度良く形成することが可能である。 [0009] The ball circulates between the inner side surface and the outer side surface of the flange portion to be applied through a pair of ball through holes formed in the flange portion of the slide member. The ball through hole is formed so as to penetrate the flange portion in a direction perpendicular to the longitudinal direction of the track rail, so that the depth of the forceful ball through hole can be easily drilled into the flange portion. Is possible. In addition, it is formed on one surface of the flange between these ball holes The loaded straight groove can be easily and accurately formed by cutting using an end mill or the like.
[0010] 特に、金属プレート部材の曲げカ卩ェによってスライド部材を形成するのであれば、 横ウェブに対してフランジ部を曲げ起こす以前の段階で、前記ボール通し孔を極め て簡単にフランジ部に対して穿設することが可能である。また、前記負荷直線溝に関 しても、曲げ加工を施す以前の平板状の金属プレート部材に対してであれは、エンド ミル等を用いた切削加工によって容易に且つ精度良く形成することが可能である。す なわち、前記ボール通し孔及び負荷直線溝は平板状の金属プレート部材に対して 容易に形成することができ、更にこの金属プレート部材に対して曲げ加工を施し、横 ウェブに対してフランジ部を曲げ起こすことで、一対のフランジ部にトラック溝を備え たチャネル状のスライド部材を容易に形成することができる。  [0010] In particular, if the slide member is formed by bending the metal plate member, the ball through hole is extremely easily made into the flange portion before the flange portion is bent with respect to the lateral web. It is possible to perforate. In addition, the load straight groove can be easily and accurately formed by cutting using an end mill or the like, even if it is a flat metal plate member before bending. It is. In other words, the ball through hole and the load straight groove can be easily formed on a flat metal plate member, and the metal plate member is further bent so that the flange portion is formed on the horizontal web. By bending up, a channel-shaped slide member having a track groove in a pair of flange portions can be easily formed.
[0011] 一方、前記スライド部材の各フランジ部に装着される循環路形成部材は、合成樹脂 の射出成形、あるいは金属射出成形を利用することにより、 1部品として形成すること が可能であり、この循環路形成部材を各フランジ部に装着するのみでスライド部材に ボールの無限循環路が構築される。  On the other hand, the circulation path forming member attached to each flange portion of the slide member can be formed as one part by using synthetic resin injection molding or metal injection molding. An infinite circulation path of balls is constructed on the slide member simply by attaching the circulation path forming member to each flange portion.
[0012] 従って、前述したスライド部材の加工容易性と相まって、力かるスライド部材に対し てボールの無限循環路を容易に且つ安価に具備させることが可能となる。また、スラ イド部材に対する加工工数が少な 、ことから、最終的なスライド部材の加工精度の信 頼性を高めることが可能である。  [0012] Therefore, in combination with the above-described ease of processing of the slide member, it is possible to easily and inexpensively provide an infinite circulation path for the ball against the powerful slide member. Further, since the number of processing steps for the slide member is small, it is possible to increase the reliability of the final processing accuracy of the slide member.
図面の簡単な説明  Brief Description of Drawings
[0013] [図 1]本発明を適用した転がり案内装置の第 1の実施の形態を示す斜視図である。  FIG. 1 is a perspective view showing a first embodiment of a rolling guide apparatus to which the present invention is applied.
[図 2]図 1に示す転がり案内装置の正面断面図である。  2 is a front sectional view of the rolling guide device shown in FIG.
[図 3]図 1に示す転がり案内装置におけるボールの無限循環路を示す拡大断面図で ある。  3 is an enlarged sectional view showing an infinite circulation path of balls in the rolling guide device shown in FIG.
[図 4]スライド部材のフランジ部から循環路形成部材を分離した状態を示す拡大断面 図である。  FIG. 4 is an enlarged cross-sectional view showing a state where the circulation path forming member is separated from the flange portion of the slide member.
[図 5]図 3の V— V線断面図である。  FIG. 5 is a cross-sectional view taken along line V—V in FIG.
[図 6]スライド部材の製造方法を示す斜視図である。 [図 7]スライド部材のフランジ部に対して負荷直線溝を切削加工する様子を示す断面 図である。 FIG. 6 is a perspective view showing a method for manufacturing a slide member. FIG. 7 is a cross-sectional view showing a state in which a load straight groove is cut into the flange portion of the slide member.
[図 8]本発明を適用した転がり案内装置の第 2の実施の形態を示す断面図である。 符号の説明  FIG. 8 is a cross-sectional view showing a second embodiment of a rolling guide device to which the present invention is applied. Explanation of symbols
[0014] 1…軌道レール、 2· ··スライド部材、 3…ボール、 4…循環路形成部材、 5…金属プレ ート部材、 10· ··転走溝、 20…横ウェブ、 21· ··フランジ部、 24· ··ボール通し孔、 31· ·· 負荷直線溝、 33· ··無負荷直線溝  [0014] 1 ... Track rail, 2 ... Slide member, 3 ... Ball, 4 ... Circuit path forming member, 5 ... Metal plate member, 10 ... Rolling groove, 20 ... Transverse web, 21 ... · Flange, 24 ··· Ball through hole, 31 ··· Load straight groove, 33 ··· No load straight groove
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0015] 以下、添付図面を参照しながら本発明の転がり案内装置を詳細に説明する。 Hereinafter, the rolling guide device of the present invention will be described in detail with reference to the accompanying drawings.
[0016] 図 1及び図 2は本発明を適用した転がり案内装置の第 1の実施の形態を示すもの である。この第 1の実施の形態の転がり案内装置は、断面略矩形状に形成された長 尺な軌道レール 1と、チャネル状に形成されると共に多数のボール 3を介して前記軌 道レール 1に組付けられたスライド部材 2とから構成されており、前記スライド部材 2が 軌道レール 1に跨がるようにして該軌道レール 1上を自在に往復運動するように構成 されている。 FIG. 1 and FIG. 2 show a first embodiment of a rolling guide device to which the present invention is applied. The rolling guide device according to the first embodiment is assembled to the track rail 1 with a long track rail 1 having a substantially rectangular cross section and a channel shape and a large number of balls 3. The slide member 2 is attached, and the slide member 2 is configured to freely reciprocate on the track rail 1 so as to straddle the track rail 1.
[0017] 前記軌道レール 1の両側面には長手方向に沿ってボール 3の転走溝 10が各 1条ず つ形成されている。この転走溝 10はボール 3が転走する 2つの転走面が 90° の角度 で交わったものであり、その断面は所謂ゴシックアーチ状をなしている。従って、ボー ル 3は前記転走溝に対して 2点で接触し、その接触方向は軌道レール 1の底面に対 して 45° ずつ傾斜している。また、軌道レール 1には長手方向に所定の間隔をおい て複数のボルト取付孔 11が貫通形成されており、力かるボルト取付孔 11を利用して 軌道レール 1を各種機械装置のベッドやコラム等の固定部に取り付けることができる ようになっている。  [0017] On both side surfaces of the track rail 1, one rolling groove 10 for the ball 3 is formed along the longitudinal direction. The rolling groove 10 has two rolling surfaces where the ball 3 rolls at an angle of 90 °, and the cross section has a so-called Gothic arch shape. Therefore, the ball 3 contacts the rolling groove at two points, and the contact direction is inclined by 45 ° with respect to the bottom surface of the track rail 1. In addition, a plurality of bolt mounting holes 11 are formed through the track rail 1 at predetermined intervals in the longitudinal direction, and the track rail 1 is attached to the beds and columns of various machines using the powerful bolt mounting holes 11. It can be attached to fixed parts such as.
[0018] 一方、前記スライド部材 2は横ウェブ 20及びこの横ウェブ 20と直交する一対のフラ ンジ部 21, 21を有してチャネル状に形成されており、図 2に示すように、僅かな隙間 を介して軌道レールに跨がっている。すなわち、軌道レール 1はスライド部材 2の一対 のフランジ部 21, 21の間に位置している。前記横ウェブ 20の上面はテーブル等の可 動体の取付面 22となっており、力かる横ウェブ 20には取付ねじを螺合させるタップ穴 23が形成されている。 On the other hand, the slide member 2 has a lateral web 20 and a pair of flange portions 21 and 21 orthogonal to the lateral web 20 and is formed in a channel shape. As shown in FIG. It straddles the track rail through a gap. That is, the track rail 1 is located between the pair of flange portions 21 and 21 of the slide member 2. The upper surface of the horizontal web 20 is a mounting surface 22 of a movable body such as a table, and a tapped hole into which a mounting screw is screwed into the horizontal web 20 that is applied. 23 is formed.
[0019] 軌道レール 1の側面と僅かな隙間を介して対向するスライド部材 2のフランジ部 21 の内側面には、軌道レール 1の転走溝 10と対向する負荷直線溝 31が形成されてお り、軌道レール 1とスライド部材 2との間に介在するボール 3はこれら転走溝 10と負荷 直線溝 31との間で荷重を負荷しながら転走するようになっている。この負荷直線溝 3 1は、その断面がゴシックアーチ状に形成されており、ボール 3は負荷直線溝 31に対 して 2点で接触している。ボール 3と負荷直線溝 31との接触方向はフランジ部 21の 内側面の法線方向(図 2の左右方向)に対して上下に 45度ずつ傾斜しており、ボー ル 3は該スライド部材の移動方向と直交する方向に作用するあらゆる荷重を軌道レー ル 1とスライド部材 2との間で負荷することができるようになつている。  A load straight groove 31 facing the rolling groove 10 of the track rail 1 is formed on the inner surface of the flange portion 21 of the slide member 2 facing the side surface of the track rail 1 with a slight gap. Thus, the ball 3 interposed between the track rail 1 and the slide member 2 rolls between the rolling groove 10 and the load linear groove 31 while applying a load. The cross section of the load straight groove 31 is formed in a Gothic arch shape, and the ball 3 is in contact with the load straight groove 31 at two points. The contact direction of the ball 3 and the load straight groove 31 is inclined by 45 degrees up and down with respect to the normal direction of the inner surface of the flange portion 21 (left and right direction in FIG. 2). Any load acting in the direction perpendicular to the moving direction can be applied between the track rail 1 and the slide member 2.
[0020] また、スライド部材 2の各フランジ部 21には循環路形成部材 4が嵌合しており、この 循環路形成部材 4を各フランジ部 21に装着することによって、ボール 3の無限循環路 が各フランジ部 21に具備されるようになって 、る。図 3は各フランジ部 21に具備され たボール 3の無限循環路を示す断面図であり、図 4は前記循環路形成部材 4をフラン ジ部 21から分離した状態を示す断面図である。  In addition, a circulation path forming member 4 is fitted to each flange portion 21 of the slide member 2, and the endless circulation path of the ball 3 is obtained by mounting the circulation path forming member 4 on each flange portion 21. Is provided in each flange portion 21. FIG. 3 is a cross-sectional view showing an infinite circulation path of the ball 3 provided in each flange portion 21, and FIG. 4 is a cross-sectional view showing a state where the circulation path forming member 4 is separated from the flange portion 21.
[0021] 前記循環路形成部材 4の装着を可能にするため、スライド部材 2のフランジ部 21に は軌道レール 1の長手方向に所定の間隔をおいて一対のボール通し孔 24が形成さ れている。このボール通し孔 24はフランジ部 21の内側面と外側面との間を貫通して おり、図 5に示すように、その断面は軌道レール 1の長手方向に延びる長孔の形状を 有している。前記負荷直線溝 31はフランジ部 21の内側面におけるこれら一対のボー ル通し孔 24, 24の間に形成されている。一方、フランジ部 21の外側面には、一対の ボール通し孔 24, 24の間に無負荷直線溝 33が形成されている。この無負荷直線溝 33はボール 3の直径よりも僅かに大きな幅で、且つ、ボール 3の直径よりも僅かに大 きな深さで形成されて!、る。  In order to make it possible to mount the circulation path forming member 4, a pair of ball through holes 24 are formed in the flange portion 21 of the slide member 2 at a predetermined interval in the longitudinal direction of the track rail 1. Yes. The ball through hole 24 penetrates between the inner side surface and the outer side surface of the flange portion 21, and as shown in FIG. 5, the cross section has the shape of a long hole extending in the longitudinal direction of the track rail 1. Yes. The load straight groove 31 is formed between the pair of ball through holes 24, 24 on the inner surface of the flange portion 21. On the other hand, an unloaded straight groove 33 is formed between the pair of ball through holes 24 on the outer surface of the flange portion 21. The unloaded straight groove 33 is formed with a width slightly larger than the diameter of the ball 3 and a depth slightly larger than the diameter of the ball 3! RU
[0022] ボール 3は前記ボール通し孔 24を介してフランジ部 21の内側面と外側面との間を 往来し、フランジ部 21の内側面に形成された負荷直線溝 31と外側面に形成された 無負荷直線溝 33との間で無限循環する。すなわち、各フランジ部 21には一対のボ ール通し孔 24, 24、負荷直線溝 31及び無負荷直線溝 33によって囲まれた中心壁 2 5が存在し、ボール 3はこの中心壁 25の周囲を無限循環している。また、この中心壁 25の長手方向の両端には凸曲面状の内側案内面 26が形成されており、負荷直線 溝 31と無負荷直線溝 33との間におけるボール 3の移動の円滑ィ匕が図られている。 [0022] The ball 3 travels between the inner surface and the outer surface of the flange portion 21 via the ball passage hole 24, and is formed on the outer surface and the load straight groove 31 formed on the inner surface of the flange portion 21. It circulates indefinitely between the no-load straight groove 33. That is, each flange portion 21 has a central wall 2 surrounded by a pair of ball through holes 24, 24, a load straight groove 31 and a no-load straight groove 33. 5 exists, and the ball 3 circulates infinitely around the central wall 25. In addition, convex curved inner guide surfaces 26 are formed at both ends in the longitudinal direction of the central wall 25, and the smooth movement of the ball 3 between the load straight groove 31 and the no-load straight groove 33 is provided. It is illustrated.
[0023] 前記循環路形成部材 4は、前記ボール通し孔 24に嵌合する一対の方向転換部 40 と、この方向転換部 40が立設されると共に前記無負荷直線溝 33を覆う通路カバー 部 41とから構成されており、合成樹脂の射出成形によって前記方向転換部 40と通 路カバー部 41がー体的に形成されている。前記通路カバー部 41は平板状に形成さ れており、前記無負荷直線溝 33に嵌合してこれを覆い、ボール 3が無負荷状態で転 走するボール戻し通路を前記無負荷直線溝 33と相まって形成する。また、前記方向 転換部 40はスライド部材 2の中心壁 25の端部、すなわち前記内側案内面 26と対向 する凹曲面状の外側案内面 42を有しており、これら内側案内面 26と外側案内面 42 とが互いに対向することにより、ボール 3の進行方向を 180度転換する方向転換路が 形成されている。前記外側案内面 42は通路カバー部 41の内側面と滑らかに連続し ており、前記方向転換路とボール戻し通路との間でボール 3が円滑に往来できるよう になっている。 [0023] The circulation path forming member 4 includes a pair of direction changing portions 40 that fit into the ball through holes 24, and a passage cover portion that is provided with the direction changing portions 40 and that covers the no-load linear groove 33. 41, and the direction changing portion 40 and the passage cover portion 41 are integrally formed by injection molding of synthetic resin. The passage cover portion 41 is formed in a flat plate shape, and is fitted into and covers the unloaded straight groove 33, and the ball return passage through which the ball 3 rolls in an unloaded state is provided as the unloaded straight groove 33. Formed together with. Further, the direction changing portion 40 has an end portion of the center wall 25 of the slide member 2, that is, a concave curved outer guide surface 42 facing the inner guide surface 26, and the inner guide surface 26 and the outer guide surface. The face 42 and each other face each other, thereby forming a turning path that changes the traveling direction of the ball 3 by 180 degrees. The outer guide surface 42 is smoothly continuous with the inner surface of the passage cover portion 41 so that the ball 3 can smoothly travel between the direction change path and the ball return path.
[0024] また、方向転換部 40の先端には、軌道レール 1の転走溝 10を転走するボール 3を 該転走溝 10から掬 、上げて離脱させる掬 、上げ部 43が形成されて 、る。この掬 ヽ 上げ部 43はフランジ部 21の内側面力も僅かに突出しており、スライド部材 2を軌道レ ール 1に組み付けると、前記掬い上げ部 42が軌道レール 1の転走溝 10内に差し込ま れ、力かる転走溝 10内におけるボール 3の転走を遮り、ボール 3を前記方向転換路 に導くようになつている。  [0024] Further, at the tip of the direction changing portion 40, a raising portion 43 is formed to raise and separate the ball 3 rolling on the rolling groove 10 of the track rail 1 from the rolling groove 10. RU The 部 上 げ raised portion 43 slightly protrudes the inner surface force of the flange portion 21, and when the slide member 2 is assembled to the track rail 1, the rake portion 42 is inserted into the rolling groove 10 of the track rail 1. Thus, the rolling of the ball 3 in the powerful rolling groove 10 is blocked, and the ball 3 is guided to the direction change path.
[0025] 尚、この循環路形成部材 4は合成樹脂の射出成形に限らず、金属射出成形 (MIM )によっても形成することが可能である。  The circulation path forming member 4 can be formed not only by injection molding of synthetic resin but also by metal injection molding (MIM).
[0026] そして、このような構造の循環路形成部材 4は、その方向転換部 40をフランジ部 21 のボール通し孔 24に嵌合させることにより、力かるフランジ部 21に対して位置決めさ れ、ボール 3の無限循環路が前記中心壁 25の周囲に完成する。フランジ部 21に対 する循環路形成部材 4の固定は、図示外の固定ねじを用いて行うことが可能である 1S スライド部材 2を構成する部品点数を減らし、組み立ての手間を省くという観点か らすれば、方向転換部 40をボール通し孔 24に嵌合させた際に、力かる方向転換部 4 0がフランジ部 21に係止され、循環路形成部材 4とフランジ部 21との分離が防止され るように構成するのが好ま 、。 [0026] The circulation path forming member 4 having such a structure is positioned with respect to the forceful flange portion 21 by fitting the direction changing portion 40 to the ball passage hole 24 of the flange portion 21. An infinite circulation path of the ball 3 is completed around the central wall 25. The circulation path forming member 4 can be fixed to the flange portion 21 by using a fixing screw (not shown) .1S Is it a viewpoint of reducing the number of parts constituting the slide member 2 and saving the assembly work? Therefore, when the direction changing portion 40 is fitted into the ball passage hole 24, the direction changing portion 40 to be applied is locked to the flange portion 21, and the circulation path forming member 4 and the flange portion 21 are separated. Preferred to be configured to prevent.
[0027] スライド部材 2を軌道レール 1に沿って移動させると、軌道レール 1の転走溝 10とス ライド部材 2の負荷直線溝 31との間に挟まれているボール 3は、軌道レール 1に対す るスライド部材 2の移動速度 Vの半分の速度 0. 5Vで負荷直線溝 31内を移動する。 負荷直線溝 31内を転走するボール 3はボール通し孔 24の直前にまで到達すると、 中心壁 25の端部に内側案内面 26が形成されていることから、次第に荷重力も解放さ れる。荷重力 解放されたボール 3は後続のボール 3に押されるようにしてそのまま軌 道レール 1の転走溝 10内を進行する力 循環路形成部材 4の掬い上げ部 43によつ て転走溝 10から離脱させられ、方向転換部 40に案内されながら無負荷状態でボー ル通し孔 24を通過する。ボール通し孔 24を通過したボール 3はフランジ部 21の外側 面に形成された無負荷直線溝 33に進入し、この無負荷直線溝 33を無負荷状態で 転走した後、もう一方のボール通し孔 24を介して再びフランジ部 21の内側面に形成 された負荷直線溝 31へと循環する。ボール 3はこのようにしてスライド部材 2のフラン ジ部 21に形成された中心壁 25の周囲を循環し、これに伴ってスライド部材 2が軌道 レール 1に沿って間断なく連続的に移動することが可能となっている。  When the slide member 2 is moved along the track rail 1, the ball 3 sandwiched between the rolling groove 10 of the track rail 1 and the load straight groove 31 of the slide member 2 is changed into the track rail 1. Moves in the load straight groove 31 at a speed of 0.5V, which is half the moving speed V of the slide member 2 with respect to. When the ball 3 rolling in the load straight groove 31 reaches just before the ball through hole 24, the inner guide surface 26 is formed at the end of the center wall 25, so that the load force is gradually released. Load force The released ball 3 is pushed by the succeeding ball 3 as it is, and the force that travels in the rolling groove 10 of the rail 1 as it is. The rolling groove is formed by the scooping portion 43 of the circulation path forming member 4. It is removed from 10 and passes through the ball through hole 24 in an unloaded state while being guided by the direction changing portion 40. The ball 3 that has passed through the ball passage hole 24 enters an unloaded straight groove 33 formed on the outer surface of the flange portion 21, and after rolling in the unloaded straight groove 33 in an unloaded state, the other ball thread is passed through. It circulates again through the hole 24 to the load straight groove 31 formed on the inner surface of the flange portion 21. The ball 3 circulates around the central wall 25 formed in the flange portion 21 of the slide member 2 in this way, and accordingly, the slide member 2 continuously moves along the track rail 1 without interruption. Is possible.
[0028] 次に、前記スライド部材 2の製造方法について説明する。  Next, a method for manufacturing the slide member 2 will be described.
[0029] このスライド部材 2は平板状の鋼などの金属プレート部材 5をチャネル状に折り曲げ て形成されており、折り曲げる以前の段階で前記ボール通し孔 24、負荷直線溝 31、 無負荷直線溝 33、内側案内面 26、タップ孔 23等の加工がなされる。  The slide member 2 is formed by bending a metal plate member 5 such as a flat steel plate into a channel shape, and the ball through hole 24, the load linear groove 31, the no-load linear groove 33 before being bent. The inner guide surface 26, the tap hole 23, etc. are processed.
[0030] 先ずは、平板状の金属プレート部材 5を前記横ウェブ 20及び一対のフランジ部 21 , 21に対応した領域に区分し、図 6に示すように、各フランジ部 21に対応した領域に 対して所定の間隔をおいて一対のボール通し孔 24, 24を貫通形成する。次に、一 対のボール通し孔 24, 24の間に負荷直線溝 31、無負荷直線溝 33及び内側案内面 26を形成する。前記負荷直線溝 31はフランジ部 21の内側面となる面に対して、無 負荷直線溝 33はフランジ部 21の外側面となる面に対して形成する。図 7に示すよう に、これら負荷直線溝、無負荷直線溝及び内側案内面はエンドミル 6を用いたフライ スカロェによって形成することができる。このとき、加工機械の数値制御によって負荷 直線溝 31及び無負荷直線溝 33の深さは精度良く調整することが可能であり、また、 内側案内面の曲率も精度良く調整することが可能である。 First, the flat metal plate member 5 is divided into regions corresponding to the horizontal web 20 and the pair of flange portions 21, 21, and as shown in FIG. 6, regions corresponding to the flange portions 21 are formed. On the other hand, a pair of ball through holes 24, 24 are formed penetrating at a predetermined interval. Next, a load straight groove 31, a no-load straight groove 33 and an inner guide surface 26 are formed between the pair of ball through holes 24, 24. The load straight groove 31 is formed with respect to the surface serving as the inner surface of the flange portion 21, and the no-load straight groove 33 is formed relative to the surface serving as the outer surface of the flange portion 21. As shown in Fig. 7, these loaded straight groove, unloaded straight groove and inner guide surface are Can be formed by Scaroe. At this time, the depth of the load linear groove 31 and the no-load linear groove 33 can be adjusted with high accuracy by numerical control of the processing machine, and the curvature of the inner guide surface can also be adjusted with high accuracy. .
[0031] 金属プレート部材 5に対してボール通し孔 24、負荷直線溝 31及び無負荷直線溝 3 3の加工が完了したならば、金属プレート部材 5の横ウェブ 20に対応する領域に対し てタップ孔 23の加工を行い、更に、横ウェブ 20とフランジ部 21との境界部分に対し て断面略 V字形の曲げお越し基準溝 27を形成する。この曲げお越し基準溝 27を形 成しておくことで、横ウェブ 20に対するフランジ部 21の曲げ加工を精度良く行うこと が可能となる。金属プレート部材 5の板厚が薄ぐフランジ部 21の曲げ加工を十分な 精度で行うことが可能な場合には、このような曲げお越し基準溝 27は形成する必要 はない。  [0031] When the processing of the ball through hole 24, the load straight groove 31 and the no-load straight groove 33 is completed with respect to the metal plate member 5, the metal plate member 5 is tapped with respect to the region corresponding to the lateral web 20. The hole 23 is processed, and a bending reference groove 27 having a substantially V-shaped cross section is formed at the boundary portion between the lateral web 20 and the flange portion 21. By forming the bending-over reference groove 27, the flange portion 21 can be accurately bent with respect to the transverse web 20. If the flange portion 21 where the plate thickness of the metal plate member 5 is thin can be bent with sufficient accuracy, it is not necessary to form such a bending-through reference groove 27.
[0032] 次に、ボール 3の転走に対する負荷直線溝 31の耐摩耗性を高めるため、金属プレ 一ト部材 5のフランジ部 21に対応する領域に対して表面硬化処理を施す。この表面 硬化処理としては、高周波焼入れ、浸炭焼入れ、あるいは窒化処理等を用いることが できる。焼入れ処理によって金属プレート部材 5に歪みが生じる場合には、かかる焼 入れ処理後に超硬エンドミル等を用 、て負荷直線溝 31、無負荷直線溝 33に仕上げ 加工を行ってもよい。  Next, in order to improve the wear resistance of the load straight groove 31 against the rolling of the ball 3, a surface hardening process is performed on the region corresponding to the flange portion 21 of the metal plate member 5. As this surface hardening treatment, induction hardening, carburizing hardening, nitriding treatment or the like can be used. In the case where the metal plate member 5 is distorted by the quenching process, a finishing process may be performed on the loaded straight groove 31 and the unloaded straight groove 33 by using a carbide end mill or the like after the quenching process.
[0033] また、負荷直線溝 31を形成した後にフランジ部 21の表面硬化処理を行うのではな ぐ焼入れ処理された金属プレート部材 5に対して負荷直線溝 31、無負荷直線溝 33 、ボール通し孔 24等を形成するようにしても良い。この場合は、超硬エンドミルに 100 OOrpm以上の高速回転を与えながら加工を行うことで、十分な硬さを有する負荷直 線溝を精度良く形成することが可能である。  [0033] Further, instead of performing the surface hardening treatment of the flange portion 21 after forming the load straight groove 31, the load straight groove 31, the no-load straight groove 33, and the ball threading are performed on the quenched metal plate member 5. You may make it form the hole 24 grade | etc.,. In this case, it is possible to accurately form a load straight groove having sufficient hardness by processing the carbide end mill while applying high speed rotation of 100 OOrpm or more.
[0034] そして、このように負荷直線溝 31の表面硬化処理が完了したならば、図 6中に一点 鎖線で示すように、トラック溝 30が形成された金属プレート部材 5の両端部を曲げお 越し、横ウェブ 20に対して一対のフランジ部 21, 21を垂直に立ち上がらせる。この後 、各フランジ部 21に対して循環路形成部材 4を装着すると、ボール 3の無限循環路を 具備した断面略チャネル状のスライド部材 2が完成する。  [0034] Then, when the surface hardening treatment of the load straight groove 31 is completed in this way, the both ends of the metal plate member 5 in which the track groove 30 is formed are bent as shown by a one-dot chain line in FIG. Then, the pair of flange portions 21 and 21 are caused to rise vertically with respect to the lateral web 20. Thereafter, when the circulation path forming member 4 is attached to each flange portion 21, the slide member 2 having a substantially channel cross section having the infinite circulation path of the ball 3 is completed.
[0035] 従来の転がり案内装置におけるスライド部材は、棒状鋼材に対してダイスを用いて 引き抜き加工を施した後、ボールが転走する負荷転走溝を砲石によって研削加工し 、更に、ボール戻し孔を負荷転走溝と平行に穿設しており、手間とコストの大きいカロ ェが複数必要であった。しかし、前述のように構成された本発明の転がり案内装置に おけるスライド部材 2は、金属プレート部材 5に対して比較的手間とコストの小さい切 削加工及び曲げ加工を施し、更に循環路形成部材 4を装着することで、ボール 3の 無限循環路を備えたスライド部材 2を完成させることができ、軌道レール 1に沿ってス ライド部材 2が無限移動可能な転がり案内装置を簡易に且つ安価に生産することが 可能である。また、スライド部材 2に対する加工工数が低減されるので、その加工精 度に対する信頼性を高めることも可能となる。 [0035] The slide member in the conventional rolling guide device uses a die for the rod-shaped steel material. After the drawing process, the loaded rolling groove on which the ball rolls is ground with a mortar, and the ball return hole is drilled in parallel with the loaded rolling groove. Was necessary. However, the slide member 2 in the rolling guide device of the present invention configured as described above is subjected to cutting and bending with relatively low labor and cost on the metal plate member 5, and further, a circulation path forming member. 4 can complete the slide member 2 with the infinite circulation path of the ball 3, and the rolling guide device that allows the slide member 2 to move infinitely along the track rail 1 can be easily and inexpensively. It is possible to produce. Further, since the number of processing steps for the slide member 2 is reduced, it is possible to increase the reliability of the processing accuracy.
[0036] 図 8は本発明を適用した転がり案内装置の第 2の実施の形態について示した断面 図である。前述した第 1の実施の形態では金属プレート部材に対して曲げ加工を施 すことにより、チャネル状のスライド部材を形成していた。しかし、この図 8に示す第 2 の実施の形態では、棒状鋼材に引き抜き加工を施すことによってチャネル状のスライ ド部材 7を形成した後、力かるスライド部材 7のフランジ部 21に対してボール通し孔 2 4、負荷直線溝 31及び無負荷直線溝 33を形成し、更に循環路形成部材 4を装着す ることで、ボール 3の無限循環路を備えたスライド部材 2を完成させている。スライド部 材 7を鋼材の引き抜き加工によって形成した点以外は第 1の実施の形態と同じ構成 を備えて 、るので、共通の構成にっ 、ては図 8中に第 1の実施の形態と同一符号を 付し、その詳細な説明は省略する。  FIG. 8 is a cross-sectional view showing a second embodiment of the rolling guide device to which the present invention is applied. In the first embodiment described above, the channel-shaped slide member is formed by bending the metal plate member. However, in the second embodiment shown in FIG. 8, after forming the channel-shaped slide member 7 by drawing the rod-shaped steel material, the ball is passed through the flange portion 21 of the sliding member 7 which is applied. The slide member 2 having an infinite circulation path for the ball 3 is completed by forming the hole 24, the load linear groove 31 and the no-load linear groove 33 and further mounting the circulation path forming member 4. Since the slide member 7 has the same configuration as that of the first embodiment except that the slide member 7 is formed by drawing a steel material, the common configuration is the same as that of the first embodiment in FIG. The same reference numerals are given, and detailed descriptions thereof are omitted.
[0037] 尚、図 1及び図 8に示した本発明の転がり案内装置の例では、ボール 3の転走溝 1 0は軌道レール 1の各側面に対して 1条のみ形成されている力 軌道レール 1の各側 面に対して上下 2条の転走溝を形成し、スライド部材 2, 7にはこれら転走溝 10に対 応する 2条の負荷直線溝 31を形成するようにしても差し支えな!/、。  In the example of the rolling guide device of the present invention shown in FIGS. 1 and 8, the rolling groove 10 of the ball 3 is a force track formed by only one strip on each side of the track rail 1. Two rolling grooves are formed on each side of the rail 1, and two load straight grooves 31 corresponding to the rolling grooves 10 are formed on the slide members 2 and 7. It ’s okay!
[0038] また、 図 1及び図 8に示した本発明の転がり案内装置の例では、チャネル状に形 成されたスライド部材 2が軌道レール 1に跨がった状態で該軌道レール 1に沿って移 動する態様を示したが、軌道レールをスライド部材よりも大きなチャネル状に形成し、 力かる軌道レールに設けられた溝の内部をチャネル状に形成されたスライド部材 2が 移動するように構成しても良い。その場合、前記負荷直線溝 31はスライド部材 2のフ ランジ部 21の内側面ではなぐ外側面に形成されるが、図 6に示した金属プレート部 材 5の折り曲げ方向を図示の方向と逆方向にするだけで良ぐ負荷直線溝 31、無負 荷直線溝 33及びボール通し孔 24の構成に変更は必要ない。 Further, in the example of the rolling guide device of the present invention shown in FIGS. 1 and 8, the slide member 2 formed in a channel shape extends along the track rail 1 in a state of straddling the track rail 1. The track rail is formed in a larger channel shape than the slide member, and the slide member 2 formed in the channel shape moves in the groove provided in the striking track rail. It may be configured. In that case, the load straight groove 31 is formed on the slide member 2 with a flange. Although it is formed on the outer surface that is not on the inner surface of the lung portion 21, it is sufficient to make the bending direction of the metal plate member 5 shown in Fig. 6 opposite to the direction shown in the figure. It is not necessary to change the configuration of the straight groove 33 and the ball through hole 24.

Claims

請求の範囲 The scope of the claims
[1] 長手方向に沿ってボール (3)の転走溝 (10)が形成された軌道レール (1)と、横ウェブ (2 0)とこの横ウェブから立設した一対のフランジ部 (21)を有してチャネル状に形成される と共に、多数のボール (3)を介して前記軌道レール (1)に組み付けられるスライド部材( 2)とから構成され、  [1] A track rail (1) in which a rolling groove (10) of a ball (3) is formed along the longitudinal direction, a transverse web (20), and a pair of flanges (21) ) And a slide member (2) assembled to the track rail (1) via a number of balls (3),
各フランジ部 (21)にはボール直径よりも大きな内径を有する一対のボール通し孔 (24 )が所定の間隔をおいて軌道レール (1)の長手方向と直交する方向へ貫通形成される と共に、各フランジ部 (21)の表面には一対のボール通し孔 (24)の間においてボール (3 )が軌道レール (1)の転走溝 (10)との間で荷重を負荷しながら転走する負荷直線溝 (31 )が形成され、また、  In each flange portion (21), a pair of ball through holes (24) having an inner diameter larger than the ball diameter is formed to penetrate at a predetermined interval in a direction perpendicular to the longitudinal direction of the track rail (1). On the surface of each flange portion (21), the ball (3) rolls between the pair of ball passage holes (24) while applying a load to the rolling groove (10) of the track rail (1). A load straight groove (31) is formed, and
各フランジ部 (21)には、前記負荷直線溝 (31)を転走してきたボール (3)を一方のボー ル通し孔 (24)を介して前記フランジ部 (21)の裏面に循環させ、他方のボール通し孔 (2 4)を介して再び負荷直線溝 (31)に循環させる循環路形成部材 (4)を装着したことを特 徴とする転がり案内装置。  In each flange portion (21), the ball (3) rolling on the load straight groove (31) is circulated to the back surface of the flange portion (21) through one ball through hole (24), A rolling guide device characterized in that a circulation path forming member (4) for circulating through the load straight groove (31) again through the other ball passage hole (24) is mounted.
[2] 前記循環路形成部材 (4)は、軌道レール (1)の転走溝 (10)力 ボール (3)を離脱させる と共に前記スライド部材 (2)のフランジ部 (21)の裏面側に循環させる一対の方向転換 部 (40)と、力かるフランジ部 (21)の裏面側にぉ 、てボール (3)を無負荷状態で転走させ る通路カバー部 (41)とから構成され、  [2] The circulation path forming member (4) disengages the rolling groove (10) force ball (3) of the track rail (1) and on the back side of the flange portion (21) of the slide member (2). A pair of direction changing portions (40) to be circulated, and a passage cover portion (41) for rolling the ball (3) in an unloaded state on the back side of the powerful flange portion (21),
前記方向転換部 (40)をフランジ部 (21)のボール通し孔 (24)に嵌合させることにより、 前記循環路形成部材 (4)が前記該フランジ部 (21)に位置決めされることを特徴とする 請求項 1記載の転がり案内装置。  The circulation path forming member (4) is positioned on the flange portion (21) by fitting the direction changing portion (40) into the ball passage hole (24) of the flange portion (21). The rolling guide device according to claim 1.
[3] 前記スライド部材 (2)のフランジ部 (21)の裏面側には、一対のボール通し孔 (24)の間に 無負荷直線溝 (33)が形成され、この無負荷直線溝 (33)と前記循環路形成部材 (4)の 通路カバー部 (41)とが相まってボール (3)の無負荷通路が構成されることを特徴とする 請求項 2記載の転がり案内装置。  [3] On the back side of the flange portion (21) of the slide member (2), a no-load straight groove (33) is formed between the pair of ball passage holes (24). The rolling guide device according to claim 2, wherein a no-load passage of the ball (3) is configured by a combination of the passage cover portion (41) of the circulation passage forming member (4).
[4] 前記スライド部材 (2)は金属プレート部材 (5)を折り曲げて形成されて 、ることを特徴と する請求項 1記載の転がり案内装置。  4. The rolling guide device according to claim 1, wherein the slide member (2) is formed by bending a metal plate member (5).
[5] 前記軌道レール (1)は金属プレート部材 (5)を折り曲げて一対のフランジ部 (21)を有す るチャネル状に形成され、各フランジ部 (21)に対してボール通し孔 (24)が形成されて いることを特徴とする請求項 1記載の転がり案内装置。 [5] The track rail (1) has a pair of flange portions (21) by bending a metal plate member (5). 2. The rolling guide device according to claim 1, wherein a ball passage hole (24) is formed in each flange portion (21).
[6] 請求項 4記載の転がり案内装置の製造方法であって、 [6] A method of manufacturing a rolling guide device according to claim 4,
平板状の金属プレート部材 (5)に対して前記ボール通し孔 (24)及び負荷直線溝 (31) を形成した後、かかる金属プレート部材 (5)を折り曲げてチャネル状のスライド部材 (2) を形成したことを特徴とする転がり案内装置の製造方法。  After the ball through hole (24) and the load straight groove (31) are formed in the flat metal plate member (5), the metal plate member (5) is bent to form the channel-shaped slide member (2). A method of manufacturing a rolling guide device, characterized by being formed.
[7] 前記スライド部材 (2)のフランジ部 (21)を曲げ起こす前に、横ウェブ (20)とフランジ部 (21[7] Before bending the flange portion (21) of the slide member (2), the transverse web (20) and the flange portion (21
)との境界に曲げ起こし基準溝 (27)が形成されることを特徴とする請求項 6記載の転が り案内装置の製造方法。 7. A method for manufacturing a rolling guide device according to claim 6, wherein a reference groove (27) is formed by bending at a boundary with the contact guide.
PCT/JP2006/312979 2005-06-30 2006-06-29 Rolling guide device and method of manufacturing the same WO2007004504A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04248018A (en) * 1990-09-10 1992-09-03 Marc Lecomte Straight guide device
JPH05248433A (en) * 1992-03-09 1993-09-24 Koyo Seiko Co Ltd Direct acting guide device
JP2003239966A (en) * 2002-02-19 2003-08-27 Nsk Ltd Linear motion device
JP2003329036A (en) * 2002-05-14 2003-11-19 Nippon Thompson Co Ltd Linear motor guide unit

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4424840B4 (en) * 1994-07-14 2006-04-27 Ina-Schaeffler Kg linear bearings

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04248018A (en) * 1990-09-10 1992-09-03 Marc Lecomte Straight guide device
JPH05248433A (en) * 1992-03-09 1993-09-24 Koyo Seiko Co Ltd Direct acting guide device
JP2003239966A (en) * 2002-02-19 2003-08-27 Nsk Ltd Linear motion device
JP2003329036A (en) * 2002-05-14 2003-11-19 Nippon Thompson Co Ltd Linear motor guide unit

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