WO2006132180A1 - Antireflective laminate - Google Patents

Antireflective laminate Download PDF

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Publication number
WO2006132180A1
WO2006132180A1 PCT/JP2006/311223 JP2006311223W WO2006132180A1 WO 2006132180 A1 WO2006132180 A1 WO 2006132180A1 JP 2006311223 W JP2006311223 W JP 2006311223W WO 2006132180 A1 WO2006132180 A1 WO 2006132180A1
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WO
WIPO (PCT)
Prior art keywords
group
refractive index
meth
layer
particles
Prior art date
Application number
PCT/JP2006/311223
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroomi Shimomura
Shingo Itai
Ryosuke Iinuma
Tetsuya Yamamura
Hitoshi Kato
Eiichiro Urushihara
Kensuke Miyao
Takahiko Kurosawa
Original Assignee
Jsr Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jsr Corporation filed Critical Jsr Corporation
Priority to JP2007520090A priority Critical patent/JP5092744B2/en
Publication of WO2006132180A1 publication Critical patent/WO2006132180A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/111Anti-reflection coatings using layers comprising organic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/18Monomers containing fluorine
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/16Optical coatings produced by application to, or surface treatment of, optical elements having an anti-static effect, e.g. electrically conducting coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21Anti-static
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/408Matt, dull surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/536Hardness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/12Photovoltaic modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2559/00Photographic equipment or accessories
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/18Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films

Definitions

  • the present invention relates to an antistatic laminate. More specifically, it has excellent curability and is made of various base materials such as plastic (polycarbonate, polymethylmetatalylate, polystyrene, polyester, polyolefin, epoxy resin, melamine resin, triacetyl cell mouthwater resin, ABS resin, AS resin, norbornene resin, etc.), metal, wood, paper, glass, ceramic, slate, etc., surface coating with excellent antistatic properties, hardness, scratch resistance and transparency ( The present invention relates to an antistatic laminate comprising a cured film layer obtained by curing a liquid curable composition capable of forming a coating film.
  • a radiation-curable composition has been used on the surface of the equipment to provide a scratch-resistant and adhesive coating (hard coat) and an antistatic function.
  • a coating film antistatic film
  • a multilayer structure (antireflection film) of a low refractive index layer and a high refractive index layer is formed on the surface of the optical article.
  • optical articles such as plastic lenses are required to prevent dust from being attached due to static electricity, and to improve the reduction in transmittance due to reflection. Therefore, prevention of dust adhesion due to static electricity and prevention of reflection on the screen has been demanded.
  • Patent Document 1 a composition containing a sulfonic acid and a phosphoric acid monomer as an ion conductive component
  • Patent Document 2 a composition containing a chain metal powder
  • Patent Document 3 a composition mainly composed of a copolymer of methyl methacrylate and polyether acrylate
  • Patent Document 3 a conductive material containing a pigment coated with a conductive polymer.
  • Optical disk material (Patent Document 5), Silane coupler containing coating composition (Patent Document 4), trifunctional acrylic ester, monofunctional ethylenically unsaturated group-containing compound, photopolymerization initiator, and conductive powder
  • Conductive paint containing hydrolyzate of antimony-doped tin oxide particles and tetraalkoxysilane, photosensitizer, and organic solvent dispersed in (Patent Document 6), and polymerizable unsaturated group in the molecule
  • Liquid curable resin composition containing a reaction product of an alkoxysilane and metal oxide particles, a trifunctional acrylic compound, and a radiation polymerization initiator
  • primary particles A conductive oxide fine powder having a diameter of ⁇ m or less, an easily dispersible low boiling solvent of the conductive oxide fine powder, a hardly dispersible low boiling solvent of the conductive oxide fine powder, and a binder resin Examples thereof include a coating material for forming a transparent conductive film (Pa
  • These display panels are required to have scratch resistance that is often wiped with gauze impregnated with ethanol or the like in order to remove attached fingerprints, dust, and the like. There is also a demand for contamination resistance that can easily wipe off attached fingerprints and dust.
  • the antireflection film is provided on the liquid crystal unit in a state of being bonded to a polarizing plate.
  • the base material for example, triacetyl cellulose is used, but in the antireflection film using such a base material, in order to increase the adhesion when bonded to the polarizing plate, In general, it is necessary to carry out the quenching with an aqueous alkaline solution. Therefore, in applications of liquid crystal display panels, there is a demand for an antireflection film excellent in alkali resistance, particularly in durability.
  • a fluorine-based resin coating containing a hydroxyl group-containing fluoropolymer is known (for example, Patent Documents 9 to 11).
  • a hydroxyl group-containing coating is used to cure the coating film. It is necessary to heat and crosslink the fluoropolymer and a curing agent such as melamine resin under an acid catalyst. Depending on the heating conditions, the curing time becomes excessively long, and the types of substrates that can be used are limited. There was a problem of being.
  • the obtained coating film had excellent weather resistance, but was poor in scratch resistance and durability!
  • an isocyanate group-containing unsaturated compound having at least one isocyanate group and at least one addition-polymerizable unsaturated group, and a hydroxyl group-containing fluorine-containing weight There has been proposed a coating composition containing an unsaturated group-containing fluorinated vinyl polymer obtained by reacting a polymer with an isocyanate group at a ratio of the number of isocyanate groups to the number of Z hydroxyl groups of 0.01 to 1.0. (For example, Patent Document 12).
  • a coating composition containing such a polymer can be cured at a low temperature in a short time, but a curing agent such as melamine resin is further used to react the remaining hydroxyl groups. Needed to be cured. Furthermore, the coating film obtained in the above publication has a problem that it is sufficient in terms of coatability and scratch resistance.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 47-34539
  • Patent Document 2 JP-A-55-78070
  • Patent Document 3 JP-A-60-60166
  • Patent Document 4 Japanese Patent Laid-Open No. 2-194071
  • Patent Document 5 Japanese Patent Laid-Open No. 4-172634
  • Patent Document 6 JP-A-6-2644009
  • Patent Document 7 Japanese Unexamined Patent Publication No. 2000-143924
  • Patent Document 8 Japanese Patent Laid-Open No. 2001-131485
  • Patent Document 9 Japanese Patent Laid-Open No. 57-34107
  • Patent Document 10 Japanese Patent Application Laid-Open No. 59-189108
  • Patent Document 11 Japanese Patent Laid-Open No. 60-67518
  • Patent Document 12 JP-A 61-296073
  • Patent Document 1 uses an ion conductive material, but its performance fluctuates due to drying when the antistatic performance is not sufficient. Since the composition described in Patent Document 2 disperses a chain-like metal powder having a large particle size, transparency is lowered. Since the composition described in Patent Document 3 contains a large amount of a non-curable dispersant, the strength of the cured film decreases. Since the material described in Patent Document 5 contains high-concentration chargeable inorganic particles, transparency is lowered. The paint described in Patent Document 6 has insufficient long-term storage stability. Patent Document 7 does not disclose any method for producing a composition having antistatic performance. When a transparent conductive film is formed by applying and drying the paint described in Patent Document 8, the organic matrix having a binder compounding power is not provided with a cross-linked structure, so that the organic solvent resistance is not sufficient.
  • the present invention has been made in view of the above-mentioned problems, can exhibit sufficient antistatic performance, has excellent curability, and has antistatic properties, hardness, And an antistatic laminate having a cured film layer obtained by curing a liquid curable composition capable of forming a coating film (coating) having excellent scratch resistance and having both transparency and surface resistance, particularly charging.
  • An object of the present invention is to provide an antireflection film laminate having an anti-reflection function. It is another object of the present invention to provide an antireflection laminate having excellent scratch resistance and stain resistance.
  • a laminate having a cured film layer obtained by curing a composition containing a polymerization initiator and a solvent can solve the above-mentioned problems related to antistatic performance and at the same time improve the scratch resistance and chemical resistance.
  • excellent antireflection is achieved by combining a specific refractive index film obtained by curing a curable resin composition containing ethylenically unsaturated group-containing fluoropolymer and silica-based particles. The inventors have found that the properties are obtained and the scratch resistance and stain resistance of the antireflection laminate are improved, and the present invention has been completed.
  • the present invention provides the following laminate and antireflection film.
  • the low refractive index layer comprises the following components (D) and (E):
  • the laminated body which is a cured film layer formed by hardening
  • the hydroxyl group-containing fluoropolymer has a total of the following structural units (a), (b) and (c): When the 00 Monore 0/0, (&) 20-70 Monore%, (1)) 1-70 Monore% and ((:) comprises 5 to 70 Monore%, and,
  • R 1 represents a fluorine atom, a fluoroalkyl group or a group represented by —OIT (R 2 represents an alkyl group or a fluoroalkyl group)]
  • R 3 represents a hydrogen atom or a methyl group
  • R 4 represents an alkyl group, — (CH 2) —OR 5 or
  • R 6 is a hydrogen atom or a methyl group
  • R 7 is — (CH 2) —OR 27 or —OCOR ′
  • R 27 represents a hydrogen atom, a hydroxyalkyl group or a glycidyl group, and V represents 0-2. Show the number of)]
  • R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group or an aryl group]
  • the hydroxyl group-containing fluoropolymer contains 0.1 to 5 mole parts of the following structural unit (f) with respect to 100 mole parts in total of the (a), (b) and (c).
  • R 1Q represents a group having an emulsifying action
  • An antireflection film comprising the laminate according to any one of [1] to [9] above.
  • a liquid curing that can form a coating film (film) having excellent curability and excellent antistatic properties, hardness, scratch resistance, and transparency on the surface of various substrates. It is possible to provide an antistatic laminate having a cured film obtained by curing an adhesive composition.
  • the present invention even if the content of the conductive particles is kept low, the transparency of the cured film and a sufficient surface resistance value can be achieved, and an optical component having an antistatic function, in particular, charging It is useful as an antireflection film having a prevention function.
  • FIG. 1 is a schematic diagram showing the most basic configuration (first embodiment) of a laminate of the present invention.
  • FIG. 2A is a schematic view showing a first form of an antireflection film with an antistatic function of the present invention.
  • FIG. 2B is a schematic diagram showing another form of the first form of the antireflection film with an antistatic function of the present invention.
  • FIG. 3 is a schematic view showing a basic configuration of a second embodiment of the antireflection film with an antistatic function of the present invention.
  • FIG. 4A A schematic view showing another form of the second form of the antireflection film with an antistatic function of the present invention.
  • FIG. 4B A schematic view showing another form of the second form of the antireflection film with an antistatic function of the present invention.
  • FIG. 5 is a schematic diagram showing a basic configuration of a third embodiment of the antireflection film with an antistatic function of the present invention.
  • FIG. 6A is a schematic diagram showing another form of the third form of the antireflection film with an antistatic function of the present invention.
  • FIG. 6B is a schematic view showing another form of the third form of the antireflection film with an antistatic function of the present invention.
  • the laminate of the present invention at least a substrate, an antistatic layer and a low refractive index layer are laminated in this order from the side close to the substrate.
  • the antistatic layer is characterized by having a cured film strength obtained by curing a liquid curable composition containing the following components (A) to (C).
  • antistatic layer-forming composition Liquid curable composition (hereinafter referred to as “antistatic layer-forming composition”)
  • the low refractive index layer hardens a curable resin composition containing the following components (D) and (E): It is characterized by comprising a cured product.
  • Low refractive index layer forming composition Liquid curable resin composition (hereinafter sometimes referred to as “low refractive index layer forming composition”)]
  • the laminate 1 of the present invention comprises a base material 10, an antistatic layer 12 obtained by curing the antistatic layer forming composition, and a low refractive index layer 18 obtained by curing the low refractive index layer forming composition. Have.
  • the laminate 1 of the present invention has an antistatic layer 12 having excellent scratch resistance and adhesion, and the antistatic layer 12 is used as a hard coat, and the laminate 1 of the present invention is antireflective. When used as a film, it is also useful as a high refractive index layer that exhibits high refractive index properties.
  • the laminate 1 of the present invention has an antistatic product by providing an antistatic layer 12 that imparts excellent conductivity on a substrate of various shapes such as a film, a plate, or a lens.
  • an antistatic film having an antistatic function for various display panels such as a CRT, a liquid crystal display panel, a plasma display panel, an electret luminescence display panel (hereinafter referred to as “antireflection film”)
  • an antireflection film Use as an antireflection film with an antistatic function, such as a plastic lens, a polarizing film, and a solar battery panel.
  • a method of forming a low refractive index layer or a multilayer structure of a low refractive index layer and a high refractive index layer is formed on a base material or a hard-coated base material. It is known that the method to do is effective.
  • the most basic configuration (first embodiment) when the laminate of the present invention is used as an antireflection film with an antistatic function is as shown in FIG.
  • the antireflection film 2 with an antistatic function is formed on the base material 10 by forming the antistatic layer 12 which is a cured film layer obtained by curing the antistatic layer forming composition, and further forming the low refractive index thereon.
  • the low refractive index layer 18 which is a cured film layer formed by curing the composition for forming the refractive index layer is formed.
  • the antistatic layer 12 has an antistatic function, a function as a hard coat layer, and a function as a high refractive index layer.
  • the refractive index of the antistatic layer 12 needs to be higher than the refractive index of the low refractive index layer 18.
  • the antistatic layer 12 of the antireflection film 2 of the present invention can also function as a hard coat layer, but a hard coat layer can be provided separately.
  • the hard coat layer is provided between the base material 10 and the antistatic layer 12 or between the antistatic layer 12 and the low refractive index layer 18.
  • the refractive index of the hard coat layer 11 must be higher than the refractive index of the low refractive index layer 18.
  • FIG. 3 shows a second embodiment in which the laminate of the present invention is used as an antireflection film with an antistatic function.
  • the antireflection film 2 with an antistatic function is obtained by forming an antistatic layer 12 which is a cured film layer obtained by curing the liquid curable composition on a substrate 10, and further thereon.
  • the high refractive index layer 16 and the low refractive index layer 18 are formed in this order.
  • the antistatic layer 12 may have both an antistatic function, a function as a coating, and a function as a medium refractive index layer.
  • the second embodiment as in the first embodiment, a configuration in which a hard coat layer is separately provided is also possible.
  • the hard coat layer 11 can be provided either between the base material 10 and the antistatic layer 12 or between the antistatic layer 12 and the high refractive index layer 16. These forms are shown in FIGS. 4A and 4B.
  • FIG. 5 shows a third embodiment in which the laminate of the present invention is used as an antireflection film with an antistatic function.
  • the antireflection film 2 with an antistatic function is formed on the base material 10 by forming the antistatic layer 12 which is a cured film layer obtained by curing the liquid curable composition, and further thereon. Further, a middle refractive index layer 14, a high refractive index layer 16 and a low refractive index layer 18 are formed in this order.
  • the antistatic layer 12 has both an antistatic function and a hard coat function.
  • a hard coat layer can be separately provided as in the first embodiment.
  • the hard coat layer 11 can be provided either between the base material 10 and the antistatic layer 12 or between the antistatic layer 12 and the medium refractive index layer 14. These forms are shown in FIGS. 6A and 6B.
  • the first force of the antireflection film is also provided in the third embodiment.
  • the antistatic layer and the low refractive index layer each of which is essential for the laminate of the present invention and is obtained by curing a specific liquid curable composition, respectively.
  • Each layer and base material provided as needed will be described.
  • the antistatic layer and the low refractive index layer in the following (1) and (2) are descriptions as layers that are optionally provided in addition to the antistatic layer and the low refractive index layer essential in the laminate of the present invention, The antistatic layer and the low refractive index layer essential in the laminate of the present invention will be described later.
  • the antistatic layer imparts electrical conductivity to the laminate and prevents dust from adhering due to static electricity.
  • a curable composition containing components (A) to (C) described later is used.
  • the antistatic layer is essential, and the antistatic layer described here is an optional layer separately provided in addition to the essential antistatic layer.
  • the antistatic layer include phosphorus-containing acid tin (PTO) particles used in the present invention, antimony-doped tin oxide (ATO) particles, tin-doped indium oxide (ITO) particles, A1 Conductive metal oxide particles such as doped ZnO particles, or a curable film to which organic or organic conductive compounds are added, and the metal oxide is deposited!
  • PTO phosphorus-containing acid tin
  • ATO antimony-doped tin oxide
  • ITO tin-doped indium oxide
  • soot include metal oxide films obtained by sputtering and films made of conductive organic polymer.
  • conductive organic polymers include polyacetylene conductive polymers, polyarine conductive polymers, polythiophene conductive polymers, polypyrrole conductive polymers, and polyphenylene vinylene conductive polymers. Can be illustrated.
  • the low refractive index layer is a layer having a thickness of 0.05 to 0.20 m and a refractive index of 1.30 to L45.
  • the refractive index in the present invention means a refractive index of 589 nm at 25 ° C.
  • the material used for the low refractive index layer is not particularly limited as long as the desired properties are obtained.
  • a curable composition containing an fluorinated polymer, an acrylic monomer, and a fluorinated acrylic monomer. And cured products such as epoxy group-containing compounds and fluorine-containing epoxy group-containing compounds.
  • silica fine particles and the like can be blended.
  • a low refractive index layer formed using a curable resin composition containing the component (D) and the component (E) described below is essential, and the low refractive index described here is used.
  • the layer is an optional layer separately provided in addition to the essential low refractive index layer.
  • the high refractive index layer has a thickness in the range of 0.05 to 0.20 m and a refractive index in the range of 1.55 to 2.20.
  • high refractive index inorganic particles such as metal oxide particles can be mixed.
  • metal oxide particles include antimony-containing tin oxide (ATO) particles and tin-containing particles.
  • ATO Indium oxide
  • ITO Indium oxide
  • acid-zinc
  • antimony-containing ZnO
  • TiO particles silica-coated TiO particles, Al O / ZrO-coated TiO particles,
  • Examples include CeO particles.
  • antimony-containing tin oxide (ATO) particles are preferred.
  • ITO indium oxide
  • PTO phosphorus-containing tin oxide
  • A1-containing ZnO particles Al 2 O 3 / ZrO-coated TiO particles.
  • metal oxide particles are one kind alone or
  • the high refractive index layer can have a function of a hard coat layer.
  • a layer having a refractive index of 1.50 to: L 90 and having a refractive index higher than that of the low refractive index layer and lower than that of the high refractive index layer is set to the medium refractive index.
  • the refractive index of the middle refractive index layer is preferably 1.50 to L80, more preferably 1.50 to L75.
  • the thickness of the medium refractive index layer is in the range of 0.05 to 0.20 / z m.
  • high refractive index inorganic particles such as metal oxide particles can be combined.
  • metal oxide particles include antimony-containing tin oxide (ATO) particles, tin-containing indium oxide (ITO) particles, ZnO particles, antimony-containing ZnO, Al-containing ZnO particles, ZrO particles, TiO Particles, silica-coated TiO particles, Al 2 O 3 / ZrO-coated TiO particles, CeO particles
  • antimony-containing tin oxide (ATO) particles tin-containing indium oxide (ITO) particles, phosphorus-containing tin oxide (PTO) particles, A1-containing ZnO particles, ZrO particles
  • metal oxide particles can be used singly or in combination of two or more.
  • the reflectance can be lowered by combining the low refractive index layer and the high refractive index layer, and the reflectance can be reduced by combining the low refractive index layer, the high refractive index layer, and the medium refractive index layer. Can be reduced and the glare can be reduced.
  • hard coat layer examples include SiO, epoxy resin, acrylic resin, melamine
  • the hard coat layer has the effect of increasing the mechanical strength of the laminate.
  • the thickness of the hard coat layer is
  • the refractive index of the hard coat layer is usually in the range of 1.45 to 1.70, preferably 1.45 to 1.60.
  • the substrate used in the laminate of the present invention is not particularly limited, such as metal, ceramics, glass, plastic, wood, slate, etc., but as a material that can exhibit industrial productivity and high productivity of radiation curability, For example, it is preferably applied to a film or a fiber-like substrate. Particularly preferred materials are plastic film and plastic plate.
  • plastics include, for example, polycarbonate, polymethylol methacrylate, polystyrene Z polymethyl methacrylate copolymer, polystyrene, polyester, polyolefin, triacetyl cellulose resin, diethylene glycol diallyl carbonate (CR — 39), ABS resin, AS resin, polyamide, epoxy resin, melamine resin, cyclized polyolefin resin (for example, norbornene resin).
  • polycarbonate, polystyrene Z polymethyl methacrylate copolymer, triacetyl cellulose resin, and cyclized polyolefin resin can be mentioned, which has high transparency.
  • cyclic olefin fins such as norbornene-based resins are preferred.
  • the thickness of the substrate is not particularly limited, but is usually in the range of 30 to 300 ⁇ m, preferably 50 to 200 ⁇ m.
  • the laminate of the present invention is, for example, a plastic optical component, a touch panel, or a film-type liquid crystal.
  • These layers may be formed in only one layer, or two or more different layers may be formed.
  • the film thickness of the low, medium and high refractive index layers is usually 60 to 150 nm
  • the film thickness of the hard coat layer is usually 1 to 20 111
  • the film thickness of the antistatic layer is usually 0.05 to 30 / ⁇ ⁇ . It is.
  • the layer can be produced by a known method such as coating and curing, vapor deposition, or sputtering.
  • the antistatic layer provided on the substrate of the laminate of the present invention is obtained by curing the composition for forming an antistatic layer, and the laminate has a function as a conductive, high refractive index film and A function as a coat coat can be imparted.
  • the phosphorus-containing tin oxide particles (component ( ⁇ )) used in the liquid curable composition are essential components for expressing the conductivity of the cured film of the liquid curable composition to be obtained.
  • Examples of commercially available powders of such phosphorous-containing acid tin particles include, for example, ELCOM TL-30S (PTO) manufactured by Catalyst Kasei Kogyo Co., Ltd.
  • the phosphorus-containing tin oxide particles used as the component (A) can be used in a state of being dispersed in a powder or a solvent. However, since uniform dispersibility is easily obtained, they are used in a state of being dispersed in a solvent. I like it! /
  • Examples of commercially available products in which acid oxide particles used as component (A) are dispersed in a solvent include, for example, product name: ELCOM JX-1001PTV (produced by propylene glycol monomethyl ether dispersion). PTO).
  • the primary particle diameter of component (A) is 10 to: LOOnm, more preferably 10 to 50 nm.
  • the primary particle size is measured with a transmission electron microscope. If it is less than lOnm, the conductivity is insufficient, and if it exceeds lOOnm, sedimentation occurs in the composition or the smoothness of the coating film decreases.
  • the shape is elongated like a needle, dry powder
  • the minor axis average particle diameter force is SlO to 50 nm and the major axis number average particle diameter is 100 to 2000 nm. If the long axis particle diameter exceeds 2000 nm, sedimentation may occur in the composition.
  • the blending amount of component (A) is not particularly limited, but is preferably 25 to 85% by weight, more preferably 30 to 70% by weight in the total amount of solids of 100% by weight. If the blending amount is less than 25% by weight, the antistatic property may be inferior, and if it exceeds 85% by weight, the hardness of the coating film may be inferior.
  • the blending amounts of components (A), (B), and (C) refer to blending amounts as solid components.
  • Component (B) used in the liquid curable composition is a compound having two or more polymerizable unsaturated groups in the molecule from the viewpoint of film formability and transparency of the cured film of the liquid curable composition to be obtained. It is a thing. By using such component (B), a cured product having excellent scratch resistance and organic solvent resistance can be obtained.
  • component (B) include (meth) acrylic esters and vinyl compounds.
  • (Meth) acrylic esters include trimethylol propane tri (meth) acrylate, ditrimethylol propane tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipenta Erythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, glycerin tri (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, ethylene phthalate (meta ) Atalylate, 1,3-Butanedioldi (meth) atarylate, 1,4-Butanedioldi (meth) atalylate, 1,6-Hexanedioldi (meth) atalylate, Neopentylglycoldi (meth) Atalylate, diethyleneda
  • vinyl compounds include dibutene benzene, ethylene glycol dibutyl ether, diethylene glycol divinino ether, triethylene glycol divinino etherate and the like.
  • the blending amount of component (B) is preferably 10 to 74% by weight, more preferably 20 to 65% by weight in a total amount of 100% by weight of the solid content. If the blending amount of component (B) is less than 10% by weight, the hardness of the resulting cured product may be inferior. If it exceeds 74% by weight, the antistatic property may be inferior.
  • Component (C) is a photopolymerization initiator having a molar extinction coefficient at 313 nm of 5, OOOLZmol'cm or less.
  • the molar extinction coefficient at 313 nm of the photopolymerization initiator means the ratio of the absorbance and molar concentration of the solution at 313 nm to the lcm absorption layer.
  • composition for forming an antistatic layer is cured only by irradiation with radiation, but the component (C) can further increase the curing rate in addition to the above functions.
  • radiation means visible light, ultraviolet light, far ultraviolet light, X-rays, electron beams, It means ⁇ ray, j8 ray, ⁇ ray, etc.
  • Examples of the photopolymerization initiator that can be used as the component (C) include 1-hydroxycyclohexylphenyl ketone, 2, 4, 6 trimethylbenzoyldiphenylphosphine oxide, oligo (2 hydroxy- 1 2- Methyl-one-one (four-one (1-methylbeal) fuel) propanone
  • the blending amount of component (C) is preferably 0.1 to 15 wt%, more preferably 0.5 to L0 wt% with respect to 100 wt% of the total solid content.
  • Component (C) can be used singly or in combination of two or more.
  • the solvent used in the composition for forming an antistatic layer of the present invention is not particularly limited, but usually a solvent having a boiling point of 200 ° C. or less at normal pressure is preferred.
  • a solvent having a boiling point of 200 ° C. or less at normal pressure is preferred.
  • water, alcohols, ketones, ethers, esters, hydrocarbons, amides and the like are used. These can be used alone or in combination of two or more.
  • Specific examples include propylene glycol monomethyl ether (PGME), cyclohexanone, methyl ethyl ketone, methyl isobutyl ketone, methanol and the like, and propylene glycol monomethyl ether (PGME), cyclohexanone, methyl ethyl. Ketones are preferred.
  • the dispersion contains a solvent, but a solvent of this dispersion may be used, or a different solvent may be added. May be.
  • Examples of alcohols include methanol, ethanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, ethoxyethanol, butoxhetano monoole, diethyleneglycololemonoethylenoatenore, benzenoreanoreconole, Examples include phenolic alcohol.
  • Examples of the ketones include acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone.
  • Examples of ethers include dibutyl ether and propylene glycol monoethyl ether acetate.
  • Examples of the esters include ethyl acetate and petit acetate.
  • Ethyl lactate methyl acetoacetate, ethyl acetoacetate and the like.
  • hydrocarbons include toluene and xylene.
  • amides include N, N dimethylformamide, N, N dimethylacetamide, N-methylpyrrolidone and the like.
  • the amount of the solvent is not particularly limited, but is usually 50 to: LOOOO parts by weight, preferably 50 to 3000 parts by weight, with respect to 100 parts by weight of the total solid content.
  • the antistatic layer-forming composition may contain other compounds having a polymerizable unsaturated group (component (F)) as additives other than the above components (A) to (C) as necessary. it can .
  • component (F) is a compound having one polymerizable unsaturated group in the molecule.
  • component (F) examples include N-vinylpyrrolidone, rat group-containing ratata such as N-bulu force prolactam, isobornyl (meth) acrylate, boryl (meth) acrylate, tricyclode force.
  • (meth) acrylate benzyl ( (Meth) Atalylate, 4-Butylcyclohexyl (Meth) Atalylate, Ataliloylmorpholine, Bulimidazole, Bulpyridine, 2-Hydroxychetyl (Meth) Atalylate, 2-Hydroxypropyl (Meth) Atalylate, 2-Hydroxybutyl ( (Meth) acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, Propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, amyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, pentyl (meth) Atalylate, isoamyl (meth) atarylate, hexyl (meth) atarylate, hepty
  • R 15 represents a hydrogen atom or a methyl group
  • R 16 represents an alkylene group having 2 to 6 carbon atoms, preferably 2 to 4 carbon atoms
  • R 17 represents a hydrogen atom or 1 to 12 carbon atoms, preferably 1 -9 represents an alkyl group
  • Ph represents a fluorene group
  • d represents a number of 0 to 12, preferably 1 to 8.
  • F Commercially available components include: ALONIX M-101, M-102, M-111, M-113, M-114, M-117 (above, manufactured by Toa Gosei Co., Ltd.); LA, STA, IBXA, 2 — MTA, # 192, # 193 (Osaka Organic Chemical Co., Ltd.); 3 ⁇ 4: Esters AMP—10G, A MP—20G, AMP—60G (above, Shin-Nakamura Chemical Co., Ltd.); Light Atylate L—A, S—A, IB—XA, PO—A, PO—200A NP-4EA, NP-8EA (manufactured by Kyoeisha Chemical Co., Ltd.); FA-511, FA-512A, FA-513A (manufactured by Hitachi Chemical Co., Ltd.).
  • Antistatic layer forming compositions may contain other additives such as antioxidants, UV absorbers, light stabilizers, thermal polymerization inhibitors, leveling agents, surfactants, and lubricants as necessary. Can be blended. Antioxidant agents are manufactured by Ciba Specialty Chemicals Co., Ltd. Trade name: Ilganox 1010, 1035, 1076, 1222, etc. Ultraviolet absorbers are manufactured by Ciba Specialty Chemicals Co., Ltd. Product names: Tinuvin P234, 320, 326 , 327, 328, 213, 329, manufactured by Siploy Kosei Co., Ltd. Product name: Seasorb 102, 103, 501, 202, 712, etc.
  • the viscosity of the antistatic layer-forming composition thus obtained is usually 25 ° C.
  • OOOmPa 1 to 20, OOOmPa, s, preferably 1 to 1, OOOmPa, s.
  • the non-conductive particles or the non-conductive particles and the alkoxysilane compound are reacted in an organic solvent within a range where the composition for forming an antistatic layer does not cause problems such as separation and gelling. You can also use the resulting particles together.
  • the antistatic function that is, the surface resistance when a cured film is set to a value of 1 X 10 13 ⁇ or lower While maintaining the above, it is possible to improve the scratch resistance.
  • Such non-conductive particles are not particularly limited as long as they are particles other than the phosphorous-containing acid-tin particles as the component (IV).
  • Preferred are acid oxide particles or metal particles other than the component ( ⁇ ). Specifically, it is composed of oxide particles such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, or silicon, aluminum, zirconium, titanium, and cerium.
  • the primary particle diameter of the nonconductive particles is preferably 0.1 m or less, more preferably 0.001 to 0.08 ⁇ m, as a value obtained by observation with a transmission electron microscope. . If it exceeds 0.1 ⁇ m, sedimentation may occur in the composition or the smoothness of the coating film may be reduced.
  • the non-conductive particles and the alkoxysilane compound may be hydrolyzed in an organic solvent and then mixed. This treatment improves the dispersion stability of the non-conductive particles.
  • non-conductive particles include, for example, acid silica particles (eg, silica particles), colloidal silica, manufactured by Nissan Chemical Industries, Ltd., trade names: methanol silica sol, IPA- ST, MEK—ST, NBA-ST, XBA—ST, DMAC—ST, ST—UP, ST—OUP ⁇ ST—20, ST—40, ST—C, ST—N, ST—0, ST—50, ST—OL etc. I can make it.
  • As powdered silica Nippon Aerosil Co., Ltd.
  • Product name Aerosil 130, Aerosil 300, Aerosil 380, Aerosil TT600, Aerosil 0X50, Asahi Glass Co., Ltd.
  • the blending ratio of the non-conductive particles is preferably 0.1 to 70 parts by weight, more preferably 1 to 50 parts by weight with respect to 100 parts by weight of the total amount of the component (A) and the component (B). is there.
  • the antistatic layer-forming composition comprises (A) phosphorus-containing tin oxide particles, (B) a compound having two or more polymerizable unsaturated groups in the molecule, (C) a photopolymerization initiator, a solvent, and Accordingly, it can be prepared by adding (F) another compound having a polymerizable unsaturated group, an additive and non-conductive particles, and mixing them at room temperature or under heating conditions. Specifically, it can be prepared using a mixer such as a mixer, a kneader, a ball mill, or a three roll.
  • the antistatic layer of the laminate of the present invention can be obtained by applying the antistatic layer-forming composition described above to the substrate and drying it, and then irradiating it with radiation to cure the composition.
  • the surface resistance of the obtained antistatic layer is not more than 1 ⁇ 10 13 ⁇ well, preferably not more than 1 ⁇ 10 10 ⁇ / well, more preferably not more than IX 10 8 ⁇ well. If the surface resistance exceeds 1 ⁇ 10 13 ⁇ , the dust may not be easily removed or the dust may not be removed easily.
  • the method for applying the composition for forming an antistatic layer is not particularly limited! /, But known methods such as roll coating, spray coating, flow coating, diving, screen printing, and ink jet printing are applied. be able to.
  • the radiation source used for curing the composition for forming an antistatic layer is not particularly limited as long as it can be cured in a short time after the composition is applied.
  • Examples of the visible ray source include direct sunlight, lamps, fluorescent lamps, and lasers.
  • Examples of the ultraviolet ray source include mercury lamps, halide lamps, and lasers, and electron beam source.
  • a method using a thermoelectron generated from a commercially available tungsten filament a cold cathode method in which a metal is generated through a high voltage pulse, and a collision between an ionized gaseous molecule and a metal electrode 2
  • Examples include secondary electron systems that use secondary electrons.
  • Examples of the source of ⁇ rays, j8 rays, and ⁇ rays include fission materials such as 6 ° Co.
  • fission materials such as 6 ° Co.
  • vacuum tubes that collide accelerated electrons with the anode can be used. .
  • These radiations may be irradiated alone or in combination of two or more kinds. Alternatively, one or more kinds of radiation may be irradiated for a certain period.
  • the film thickness of the antistatic layer is preferably 0.05 to 30 ⁇ m.
  • the thickness is relatively thick, preferably 2 to 15 / z m.
  • it is preferably 0.05 to: LO / z m.
  • the total light transmittance is preferably 85% or more.
  • the low refractive index layer formed in the laminate of the present invention comprises (D) an ethylenically unsaturated group-containing fluoropolymer and (E) a composition for forming a low refractive index layer containing particles containing silica as a main component. Is a cured product.
  • Component (D) (D) Ethylenically unsaturated group-containing fluoropolymer containing 40% by mass or more of fluorine
  • the ethylenically unsaturated group-containing fluoropolymer used in the present invention comprises a hydroxyl group-containing fluoropolymer, a hydroxyl group It can be obtained by reacting a functional group capable of reacting with a compound containing an acetylenically unsaturated group.
  • the compound containing a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group includes a compound containing one isocyanate group and at least one ethylenically unsaturated group, or an ethylenically unsaturated group.
  • Examples thereof include saturated group-containing carboxylic acid compounds or derivatives thereof.
  • the hydroxyl group-containing fluorine-containing polymer has the following structural units (a), (b) and (c) as the sum of 100 mol%: (&) 20 to 70 mol%, (1) 1 to 70 mol % and (.) comprises 5 to 70 mol%, and gel permeation chromatography chromatography polystyrene reduced number average molecular weight force s 5 measured at, 000-500, Mashi it forces the child is 000! / ⁇ .
  • the coating film excellent in the low refractive index property, scratch resistance, coating property, and durability can be obtained.
  • R 1 represents a fluorine atom, a fluoroalkyl group, or a group represented by OR 2 (
  • R 2 represents an alkyl group or a fluoroalkyl group
  • R 3 represents a hydrogen atom or a methyl group
  • R 4 represents an alkyl group
  • R 5 represents an alkyl group or a fluoroalkyl group
  • X represents the number of 0 or 1
  • carboxyl group or an alkoxycarbo group
  • R 6 represents a hydrogen atom or a methyl group
  • R 7 represents — (CH 2) —OR 27 or —OC
  • R 27 represents a hydrogen atom, a hydroxyalkyl group or a glycidyl group, and V represents a number of 0 to 2)
  • the fluoroalkyl groups of R 1 and R 2 are trifluoromethyl group, perfluoroethyl group, perfluoropropyl group, perfluorobutyl group, perfluorohexyl. And a fluoroalkyl group having 1 to 6 carbon atoms such as a perfluorocyclohexyl group.
  • the alkyl group for R 2 include alkyl groups having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, and a cyclohexyl group.
  • the structural unit (a) can be introduced by using a fluorine-containing vinyl monomer as a polymerization component.
  • a fluorine-containing butyl monomer is not particularly limited as long as it is a compound having at least one polymerizable unsaturated double bond and at least one fluorine atom. Examples of this include fluoroolefins such as tetrafluoroethylene, hexafluoropropylene, 3, 3, 3-trifluoropropylene; alkyl perfluoro oral ether or alkoxyalkyl perfluorobule.
  • Perfluoro (alkyl vinyl ether) such as perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), perfluoro (propyl vinyl ether), perfluoro (butyl vinyl ether), perfluoro (isobutyl vinyl ether), etc .
  • Perfluoro (alkoxyalkyl) such as propoxypropyl butyl ether (Bulether)
  • Bulether propoxypropyl butyl ether
  • hexafluoropropylene and perfluoro (alkyl butyl ether) or perfluoro (alkoxy alkyl butyl ether) are more preferable.
  • the content of the structural unit (a) is preferably 20 to 70 mol% when the total of the structural units (a), (b) and (c) is 100 mol%. . This is because when the content is less than 20 mol%, the fluorine content of the fluoropolymer is low, and it is difficult to develop a low refractive index, which is an optical characteristic of the fluorine-containing material intended by the present invention. On the other hand, if the content exceeds 70 mol%, the solubility of the hydroxyl group-containing fluoropolymer in the organic solvent, transparency, or adhesion to the substrate may be reduced. Because there is. For these reasons, the content of the structural unit (a) is more preferably from 30 to 65 mol%, and even more preferably from 40 to 60 mol%! /.
  • the alkyl group of R 4 or R 5 is an alkyl group having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a hexyl group, a cyclohexyl group, or a lauryl group.
  • Examples of the ITl alkoxycarbol group include a methoxycarbol group and an ethoxycarporo group
  • examples of the fluoroalkyl group for R 5 include a trifluoromethyl group, a perfluoroethyl group, Perfluoropropyl, perfluorobutyl, perfluorohexyl, 2- (trifluoromethyl) ethyl, 2- (perfluoroethyl) ethyl, 2- (per Fluoropropyl) ethyl group, 2- (perfluorobutyl) ethyl group, 2- (perfluoropentyl) ethyl group, 2- (perfluorohexyl) ethyl group, 2- (perfluoroalkyl group) Octyl) ethyl group, 2- (perful Lono - Le) Echiru group, 2- (Pfaff Ruorodeshiru) Echiru group.
  • the structural unit (b) can be introduced by using the above-mentioned butyl monomer having a substituent as a polymerization component.
  • bur monomers include methyl vinyl ethere, ethino levinino le ethere, n- propino levinino ethere, isopropino levinino ether, n-butyl vinyl ether, isobutyl vinyl ether, tert -Butyl vinyl etherenole, n-pentinolevinoreethenore, n-hexinorevininoreatenore, n-year-old cubinorebi-noreethenore, n-dodecinolevinorethenore, 2-ethinorehexinolevinorete Alkyl butyl ethers or cycloalkyl butyl ethers such as butyl butyl ether; aralkyl ethers such as
  • R 28 represents a hydrogen atom or a methyl group, and w represents a number of 0 to 2). These may be used alone or in combinations of two or more.
  • the content of the structural unit (b) is preferably 1 to 70 mol% when the total of the structural units (a), (b) and (c) is 100 mol%. .
  • the reason for this is that when the content is less than 1 mol%, the solubility of the hydroxyl group-containing fluoropolymer in the organic solvent may be lowered.
  • the content exceeds 70 mol% This is because the optical properties such as transparency and low reflectivity of the fluorinated polymer may be deteriorated.
  • the content of the structural unit (b) is more preferably 3 to 60 mol%, more preferably 2 to 65 mol%.
  • the structural unit (c) can be introduced by using a hydroxyl group-containing vinyl monomer as a polymerization component.
  • hydroxyl-containing butyl monomers include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 2-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, 3-hydroxybutyl vinyl ether, 5-hydroxypentyl.
  • Hydroxyl-containing butyl ethers such as vinyl ether, 6-hydroxyhexyl vinyl ether, etc.
  • hydroxyl-containing butyl ethers such as 2-hydroxyethyl allyl ether, 4-hydroxybutyl allyl ether, glycerol monoallyl ether, allyl alcohol, etc. Can be mentioned.
  • hydroxyl group-containing vinyl monomers include 2-hydroxyethyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and force prolatatone ( (Meth) acrylate, polypropylene glycol (meth) atrelate, etc. can be used.
  • the content of the structural unit (c) is preferably 5 to 70 mol% when the total of the structural units (a), (b) and (c) is 100 mol%. . This is because the content is 5 mol% This is because the solubility of the hydroxyl group-containing fluoropolymer in an organic solvent may be reduced when the content is less than 70% by mole. On the other hand, if the content exceeds 70 mol%, the transparency of the hydroxyl group-containing fluoropolymer may be reduced. This is because optical characteristics such as low reflectivity may deteriorate.
  • the content of the structural unit (c) is more preferably 5 to 65 mol%, and further preferably 5 to 60 mol%.
  • the hydroxyl group-containing fluoropolymer comprises the following structural unit (d) derived from an azo group-containing polysiloxane compound with respect to a total of 100 mole parts of the structural units (a), (b) and (c). 0.1 to 10 mol parts are preferred.
  • R 8 and R 9 may be the same or different and may be a hydrogen atom or an alkyl group.
  • the scratch resistance is improved.
  • the ethylenically unsaturated group-containing fluoropolymer of the present invention has the above structural unit (d
  • R U to R 14 represent a hydrogen atom, an alkyl group, or a cyan group, which may be the same or different, and R 15 to R 18 are the same or different.
  • the alkyl group of R 8 or R 9 is an alkyl group having 1 to 3 carbon atoms, such as a methyl group, an ethyl group, or a propyl group.
  • a trifluoromethyl group a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, etc. Examples thereof include a naphthyl group.
  • the structural unit (d) can be introduced by using an azo group-containing polysiloxane compound having a polysiloxane segment represented by the general formula (4).
  • Examples of such azo group-containing polysiloxane compounds include compounds represented by the following general formula (7).
  • R U to R ", R 15 to R 18 , p, q, s, t, and y are the same as in the general formula (6), and z is 1 to It is a number of 20.
  • the structural unit (d) is included in the hydroxyl group-containing fluoropolymer as a part of the structural unit (e).
  • the alkyl group represented by R U to R ′′ an alkyl group having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a hexyl group, and a cyclohexyl group is exemplified.
  • the alkyl group of R 15 to R 18 include an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, and a propyl group.
  • the azo group-containing polysiloxane compound represented by the general formula (7) is particularly preferably a compound represented by the following general formula (8).
  • the content of the structural unit (d) is preferably 0.1 to 10 mole parts with respect to 100 mole parts in total of the structural units (a), (b) and (c). .
  • the reason for this is that when the content is less than 0.1 mol part, the surface slipperiness of the coated film after curing may be lowered, and the scratch resistance of the coated film may be lowered. If the amount exceeds 10 parts by mole, the transparency of the hydroxyl group-containing fluoropolymer is inferior, and when used as a coating material, repelling or the like may easily occur during coating.
  • the content of the structural unit (d) is more preferably 0.1 to 5 mol parts, and even more preferably 0.1 to 3 mol parts.
  • the content of the structural unit (e) is determined so that the content of the structural unit (d) contained therein falls within the above range.
  • the hydroxyl group-containing fluoropolymer preferably contains the following structural unit (f) 0.1 to 5 mol%.
  • R 1U represents a group having an emulsifying action
  • the group having an emulsifying action of R 1C> has both a hydrophobic group and a hydrophilic group, and the hydrophilic group is polyethylene oxide, polypropylene oxide, etc. Preferred are groups that are polyether structures.
  • Examples of such a group having an emulsifying action include a group represented by the following general formula (9).
  • n is a number from 1 to 20
  • m is a number from 0 to 4
  • u is a number from 3 to 50.
  • the structural unit (f) can be introduced by using a reactive emulsifier as a polymerization component.
  • a reactive emulsifier examples include compounds represented by the following general formula (10).
  • the content of the structural unit (f) is preferably 0.1 to 5 mol parts with respect to 100 mol parts in total of the structural units (a), (b) and (c). .
  • the reason for this is that when the content is 0.1 mol part or more, the solubility of the hydroxyl group-containing fluoropolymer in the solvent is improved.
  • the content is within 5 mol parts, the curable resin composition This is because the stickiness of the object does not increase excessively, it is easy to handle, and the moisture resistance does not decrease even when used as a coating material.
  • the content of the structural unit (f) is more preferably 0.1 to 3 mole parts with respect to the total amount of the hydroxyl group-containing fluoropolymer.
  • a force of 3 mole parts S is more preferable.
  • Hydroxyl group-containing fluorine-containing polymers are obtained by gel permeation chromatography (hereinafter referred to as “GP C”) and measured by using tetrahydrofuran (hereinafter referred to as “Ding 1 ⁇ ”) as a solvent.
  • the number average molecular weight in terms of ren is preferably 5,000 to 500,000. The reason for this is that when the number average molecular weight is less than 5,000, the mechanical strength of the hydroxyl group-containing fluoropolymer may be reduced. On the other hand, when the number average molecular weight exceeds 500,000, it will be described later. This is because the viscosity of the curable resin composition becomes high and thin film coating may be difficult.
  • the hydroxyl group-containing fluoropolymer has a polystyrene-reduced number average molecular weight of preferably 10,000 to 300,000, more preferably 10,000 to 100,000.
  • a compound containing one isocyanate group and at least one ethylenically unsaturated group a compound containing one isocyanate group and at least one ethylenically unsaturated group in the molecule If so, it will not be particularly limited.
  • gelling may occur when reacting with a hydroxyl group-containing fluoropolymer.
  • a curable rosin composition to be described later can be hardened more easily, and therefore a compound having a (meth) atallyloyl group is more preferable.
  • examples of such a compound include 2- (meth) atalylooxychetyl isocyanate and 2- (meth) atalylooxypropylisocyanate alone or in combination of two or more.
  • Such a compound can be synthesized by reacting diisocyanate and a hydroxyl group-containing (meth) acrylate.
  • examples of diisocyanates include 2,4 tolylene diisocyanate, 2,6 tolylene diisocyanate, 1,3 xylylene diisocyanate, 1,4 xylylene diisocyanate, 1,5 Naphthalene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 3,3, 1-dimethyl-4,4'-diphenylmethane diisocyanate, 4, 4'-diphenyl- Dimethane diisocyanate, 3,3,1 dimethyl phenol-diisocyanate, 4,4, -biphenol-diisocyanate, 1,6 hexane diisocyanate, isophorone Isocyanate, methylenebis (4-cyclohexenoylisocyanate), 2,2,4-trimethylhexamethylene diisocyanate, bis (2-isocyanateethyl) fumarate, 6-isopropyl-1, 3-phenol diisocyanate,
  • Examples of the hydroxyl group-containing (meth) acrylate include 2-hydroxyethyl (meth) acrylate, force prolatatone (meth) acrylate, polypropylene glycol (meth) acrylate, dipentaerythritol penta ( Examples thereof include one or a combination of two or more of (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol di (meth) acrylate monostearate, isocyanuric acid EO-modified di (meth) acrylate.
  • hydroxyl group-containing polyfunctional (meth) atalylate examples include, for example, Osaka Organic Chemical Co., Ltd., trade name HEA, Nippon Kayaku Co., Ltd., trade name KAYARAD DPHA, PET-30, Toagosei ( Product name Alonics M-215, M-233, M-305, M-400, etc.
  • the addition amount of the hydroxyl group-containing polyfunctional (meth) acrylate is 1 to 1.2 mol per 1 mol of diisocyanate. preferable.
  • Examples of the ethylenically unsaturated group-containing carboxylic acid compound or derivative thereof include a compound having an ethylenically unsaturated group and a carboxylic acid in the molecule, or an acid halide, acid anhydride, etc.
  • the compound is not particularly limited as long as it is a compound that forms an ester with a coalescence.
  • a compound having a (meth) atallyloyl group is more preferable because the curable resin composition can be more easily cured.
  • Examples of such a compound include (meth) acrylic acid, (meth) acrylic acid chloride, (meth) acrylic acid promide, and (meth) acrylic anhydride.
  • the ethylenically unsaturated group-containing fluoropolymer of the present invention comprises the above-described compound containing one isocyanate group and at least one ethylenically unsaturated group, and a hydroxyl group-containing fluoropolymer. It is preferable that the isocyanate group Z hydroxyl group is reacted at a molar ratio of 0.1 to 1.9. The reason for this is that if the molar ratio is less than 0.1, the scratch resistance and durability may be lowered. On the other hand, if the molar ratio exceeds 1.9, the coating film of the curable resin composition may be used. This is because the scratch resistance after immersion in an alkaline aqueous solution may be reduced. For this reason, the molar ratio of the isocyanate group Z hydroxyl group is preferably 0.3 to 1.5, more preferably 0.5 to 1.5.
  • the molar ratio of the ethylenically unsaturated group-containing carboxylic acid compound or derivative thereof and the hydroxyl group-containing fluoropolymer to the ethylenically unsaturated group-containing carboxylic acid compound or derivative Z hydroxyl group thereof is set to 0.
  • the reaction is preferably carried out at a ratio of 1 to 1.9.
  • the rubonic acid derivative is an acid anhydride, it can react with two hydroxyl groups per molecule, so the molar ratio of the acid anhydride Z hydroxyl group of the ethylenically unsaturated group-containing carboxylic acid compound Is preferably set to a ratio of 0.05 to 0.95.
  • the amount of the ethylenically unsaturated group-containing fluoropolymer (D) added to the composition for forming a low refractive index phase is not particularly limited, but is relative to the total amount of the composition other than the organic solvent. Usually 1 to 95% by mass. The reason for this is that when the addition amount is less than 1% by mass, the refractive index of the cured coating film of the curable resin composition becomes high and sufficient antireflection effect cannot be obtained. On the other hand, if the addition amount exceeds 95% by mass, the scratch resistance of the cured coating film of the curable resin composition may not be obtained.
  • the addition amount of the component (E) is more preferably 2 to 90% by mass, and further preferably 3 to 85% by mass.
  • particles containing silica as a main component can be blended, and the scratch resistance of the cured product of the composition for forming a low refractive index layer, particularly steel wool resistance. Can be improved.
  • particles having silica as a main component particles having silica having a number average particle diameter of 1 to lOOnm as a main component are preferable.
  • the particle size is measured with a transmission electron microscope.
  • the particle size of the component (E) is preferably 5 to 80 nm, more preferably 10 to 60 nm.
  • known particles can be used, and the shape is not particularly limited.
  • colloidal silica it is not limited to ordinary colloidal silica, and may be hollow particles, porous particles, core-shell type particles, or the like. Further, it is not limited to a spherical shape, and may be an amorphous particle. Of these, a colloidal shear force having a solid content of 10 to 40% by weight is preferred.
  • the dispersion medium is water! /
  • an organic solvent is preferred.
  • the organic solvent include alcohols such as methanol, isopropyl alcohol, ethylene glycolate, butanol, ethylene glycol monopolypropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; aromatic carbonization such as toluene and xylene.
  • Hydrogens Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone; Esters such as ethyl acetate, butyl acetate, ⁇ -butalate ratatones; Organic solvents such as ethers such as tetrahydrofuran and 1,4 dioxane Of these, alcohols and ketones are preferred. These organic solvents can be used alone or in admixture of two or more as a dispersion medium.
  • silica examples include, for example, colloidal silica manufactured by Nissan Chemical Industries, Ltd., trade names: methanol silica sol, IPA-ST, MEK-ST, MEK-S T-S, ⁇ — ST— L, IPA— ZL, NBA— ST, XBA— ST, DMAC— ST, ST— ST-O-ST-20, ST-40, ST-C, ST-N, ST-0, ST-50, ST-OL, and the like.
  • the surface of colloidal silica that has been subjected to surface treatment such as chemical modification can be used.
  • it contains a hydrolyzable key compound having one or more alkyl groups in the molecule or a hydrolyzate thereof.
  • hydrolyzable silicon compounds include trimethylmethoxysilane, tryptylmethoxysilane, dimethyldimethoxysilane, dibutinoresimethoxysilane, methyltrimethoxysilane, butinoretrimethoxysilane, octyltrimethoxysilane, dodecyltrimethoxy.
  • it has one or more reactive groups in the molecule.
  • Use hydrolyzable key compounds Also.
  • Molecular hydrolyzable Kei-containing compound having one or more reactive groups in the as having ⁇ group as the reactive group In example embodiment, urea propyltrimethoxysilane, Nyu-
  • Examples of those having a thiol group, such as ethyltrimethoxysilane include 3-mercaptopropyltrimethoxysilane.
  • a preferred compound is 3-mercaptopropyltrimethoxysilane.
  • the silica particles used in the present invention preferably have an ethylenically unsaturated group (hereinafter referred to as “reactive silica particles”).
  • the method for producing reactive silica particles is not particularly limited.
  • the reactive silica particles can be obtained by reacting the silica particles having a number average particle size of 10 to LOONm and a reactive surface treatment agent.
  • the surface treatment agent include alkoxysilane compounds, tetrabutoxytitan, tetrabutoxyzirconium, tetraisopropoxyaluminum, and the like. These can be used alone or in combination of two or more.
  • Specific examples of the surface treatment agent include compounds having an unsaturated double bond in the molecule such as y-methacryloxypropyltrimethoxysilane, ⁇ -acryloxypropyltrimethoxysilane, vinyltrimethoxysilane, Examples include compounds represented by the following general formula (11).
  • R 19 is a methyl group
  • R 2 is an alkyl group having 1 to 6 carbon atoms
  • R 21 is a hydrogen atom or a methyl group
  • j is 1 or 2
  • k is an integer of 1 to 5
  • R 22 is a carbon number.
  • R 23 is a bivalent to hexavalent chain, cyclic or branched divalent hydrocarbon group having 2 to 14 carbon atoms
  • R 24 is a chain, cyclic or branched (K + 1) -valent hydrocarbon group having 3 to 14 carbon atoms.
  • R 24 may contain an ether bond.
  • the silica particles have an ethylenically unsaturated group, they can be co-crosslinked with a UV curable acrylic monomer, and scratch resistance is improved.
  • silica particles (E) used in the composition for forming a low refractive index layer porous silica particles are also preferable.
  • the first porous silica particles (E1) or the second porous silica particles (F2) are used as the porous silica particles.
  • the first porous silica particles (F1) are obtained by hydrolysis and Z or hydrolysis condensation of a key compound represented by the following formula (12) and a key compound represented by the following formula (13). . That is, by subjecting the key compound represented by the formula (12) to water hydrolysis and Z or hydrolytic condensation, and hydrolyzing and converting the key compound represented by the formula (13) to Z or hydrolytic condensation. can get.
  • Key elemental compound expressed by equation (12) And the key compound represented by formula (13) may be mixed and subjected to hydrolysis and Z or hydrolytic condensation at the same time, or the key compound represented by formula (12) may be hydrolyzed and converted to Z.
  • carolysis may be carried out by water hydrolysis, followed by hydrolysis and Z or hydrolysis condensation by adding a key compound represented by formula (13).
  • the second porous silica particles (E2) are a key compound represented by the following formula (12), a key compound represented by the following formula (13), and a key compound represented by the following formula (14). Obtained by hydrolysis of Z and Z or hydrolytic condensation.
  • hydrolysis and Z or hydrolytic condensation of the key compound represented by the formula (12), and hydrolysis and Z or hydrolytic condensation of the key compound represented by the formula (13), and the formula It can be obtained by hydrolysis and Z or hydrolysis condensation of the silicon compound represented by (14).
  • the key compound represented by formula (12), the key compound represented by formula (13), and the key compound represented by formula (14) are mixed and simultaneously hydrolyzed and Z or hydrolyzed.
  • the key compound represented by the formula (12) is hydrolyzed and Z or hydrolyzed and condensed
  • V is the key compound represented by the formula (13) and the formula (14). Further hydrolysis and Z or hydrolytic condensation may be performed by adding a key compound.
  • each X is independently an alkoxy group having 1 to 4 carbon atoms, a hydrogen group, a logeno group, an isocyanate group, a carboxyl group, or an alkyl group having 2 to 4 carbon atoms. It is a xycarbonyl group or an alkylamino group having 1 to 4 carbon atoms, preferably an alkoxy group or a halogeno group, more preferably an alkoxy group.
  • X may be the same or different.
  • Examples of the compound represented by the formula (12) include tetramethoxysilane, tetraethoxysilane, tetrabutoxysilane, and tetrachlorosilane.
  • R 25 is an alkyl group having 2 to 8 carbon atoms, an allyloxyalkyl group having 4 to 8 carbon atoms, or a methacryloxyalkyl group having 5 to 8 carbon atoms, preferably These are a bur group, an aryl group, an attaryloxychetyl group, an attaryloxypropyl group, an attaryloxybutyl group, a methacryloxycetyl group, a methacryloxypropyl group, and a methacryloxybutyl group.
  • a is an integer of 1 to 3, preferably 1 to 2.
  • Examples of the compound represented by the formula (13) include vinyltrimethoxysilane, butyltrioxysilane, vinyltrichlorosilane, talyloxypropyltrimethoxysilane, methacryloxypropyltrimethoxysilane, and the like.
  • the porous silica particles can contain an ethylenically unsaturated group.
  • the scratch resistance of the antireflection film of the present invention having a cured film obtained by curing the curable composition is improved.
  • R 26 is a fluorine-substituted alkyl group having 1 to 12 carbon atoms, preferably a fluorine-substituted alkyl group having 3 to 12 carbon atoms, more preferably a fluorine having 3 to 10 carbon atoms. Substituted alkyl group.
  • b is an integer of 1-3, Preferably it is 1-2.
  • Examples of the compound represented by the formula (14) include 3, 3, 3-trifluoropropyltrimethoxysilane, 2-perfluorohexylmethyltrimethoxysilane, and 2-perfluorohexylsilyltrimethoxy.
  • the porous silica particles can contain fluorine-containing alkyl groups.
  • the stain resistance of the cured film obtained by curing the curable composition can be improved.
  • Two or more kinds of the key compound represented by the formula (12), the key compound represented by the formula (13), and the key compound represented by the formula (14) may be used.
  • the total of the key compound represented by the formula (12), the key compound represented by the formula (13) and the key compound represented by (14) is 100.
  • Mol% and The key compound represented by the formula (12), the key compound represented by the formula (13), and the key compound represented by the formula (14) are preferably 60 to 9871 to 30 1. It is hydrolyzed and / or hydrolyzed and condensed at a rate of ⁇ 20 (mol%), preferably 65 to 962 to 202 to 15 (mol%).
  • the first and second porous silica particles (El) and (E2) used in the present invention have an average particle size force of ⁇ 50 nm, preferably 5 to 45 nm, more preferably 5 to 40 nm.
  • the average particle diameter is a number average particle diameter, and is measured with a transmission electron microscope image.
  • the term “porous” means that the specific surface area is 50 to: L000m 2 Zg, preferably 50 to 800 m 2 Zg, and more preferably 100 to 800 m 2 / g. The specific surface area is measured by the BET method.
  • the average particle size is within the above range, scattering of the obtained coating film in the visible light region can be suppressed. Moreover, due to being porous, the density is lowered and the refractive index of the film containing such porous silica particles is lowered.
  • porous silica particles (E) are obtained by the production method described below.
  • the first or second porous silica particles (El) and (E2) are at least one selected from water, alcohols having 1 to 3 carbon atoms, basic compounds, and acid amides, diols, and semi-ethers of diols.
  • the key compound represented by the formula (12) and the key compound represented by the formula (13), or the key compound represented by the formula (12), the formula (13 ) And the compound represented by formula (14) can be produced by hydrolysis and Z or hydrolysis condensation.
  • an amine compound for example, an amine compound is used, and specific examples include pyridine, pyrrole, piperazine, pyrrolidine, piperidine, picoline, monoethanolamine, diethylanolamine, dimethylmonoethanol.
  • the acid amide, diol or diol half-ether is preferably compatible with water and an alcohol.
  • N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, etc. are used, preferably N, N-dimethylformamide, N, N-dimethylacetamide is used.
  • the diol for example, ethylene glycol, propylene glycol, 1,2-butanediol and the like are used, and preferably ethylene glycol and propylene glycol are used.
  • ethylene glycol monomethyl ether or propylene glycol monomethyl ether is used as the half ether of the diol.
  • porous silica particles used in the present invention can be made porous by the coexistence of acid amide, diol or diol half ether during synthesis.
  • the total concentration of the key compound of formula (12) and the key compound of formula (13) or the key compounds of formulas (12) to (14) in the reaction solution is usually 0 in terms of complete hydrolysis condensate. 5 to 10% by mass, preferably 1 to 8% by mass.
  • complete hydrolyzed condensate conversion is a theoretical value calculated on the assumption that the key compound was completely hydrolyzed and condensed, and the key compound of formula (12) and This corresponds to the mass when X in the key compound of (13) or the key compounds of formulas (12) to (14) is replaced with 1 mol of 2 moles of oxygen.
  • the compound of formula (12) and the compound of formula (13), or the compound of formula (12), the compound of formula (13) and the compound of formula (14) are mixed simultaneously. Hydrolysis and Z or hydrolytic condensation may also be used. Water, alcohols having 1 to 3 carbon atoms, basic compounds, and acid amides, diols and diols and diol semi-ether forces are present.
  • the key compound represented by the formula (12) is hydrolyzed and Z or hydrolyzed. Decondensation, followed by further hydrolysis by adding a key compound represented by formula (13), or a key compound represented by formula (13) and a key compound represented by formula (14), respectively. And Z or hydrolytic condensation.
  • reaction temperature of hydrolysis and Z or hydrolysis condensation can be arbitrarily determined in consideration of the boiling point and reaction time of the alcohol and acidamide to be used.
  • Reaction time is represented by formula (12), compound (13) and compound (14), reaction rate, type and amount of base, etc. The optimum value varies depending on the value, and is not limited.
  • the porous silica particles become organic.
  • a dispersion liquid dispersed in a solvent can be obtained.
  • the dispersion medium is water! /
  • organic solvents are preferred.
  • the organic solvent include alcohols such as methanol, isopropyl alcohol, ethylene glycolate, butanol, ethylene glycol monopolypropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; aromatic carbonization such as toluene and xylene.
  • Hydrogens Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone; Esters such as ethyl acetate, butyl acetate, ⁇ -butalate ratatones; Organic solvents such as ethers such as tetrahydrofuran and 1,4 dioxane Of these, alcohols and ketones are preferred. These organic solvents can be used alone or in admixture of two or more as a dispersion medium.
  • the amount of the porous silica particles ( ⁇ ) in the composition for forming a low refractive index layer is usually 5 to 99% by mass, and 10 to 98% by mass with respect to the total amount of the composition other than the organic solvent. 15 to 97% by mass is more preferable. If it is less than 5% by mass, the hardness of the cured film may be insufficient, and if it exceeds 99% by mass, sufficient film strength may not be obtained.
  • the amount of particles means a solid content, and when the particles are used in the form of a solvent dispersion, the amount of the solvent does not include the amount of solvent.
  • a polyfunctional (meth) attareito to compound containing at least two (meth) attaroyl groups and fluorinated (meth) containing at least one or more (meth) attaloyl groups A Tallylate compound (component (G))
  • composition for forming a low refractive index layer if necessary, a polyfunctional (meth) attareito toy compound containing at least two or more (meth) attayryl groups and Z or at least one or more It is also possible to add a fluorine-containing (meth) ataretoy compound containing a (meth) ataryloyl group.
  • the compound is not particularly limited as long as it is a compound containing at least two (meth) atallyloyl groups in the molecule.
  • examples include neopentyl glycol di (meth) acrylate, trimethylol propane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, trimethylol ethane tri (meth) acrylate, penta erythritol tetra (Meth) acrylate, dipentaerythritol tetra (meth) acrylate, alkyl-modified dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, alkyl-modified dipenta erythritol penta (meth) acrylate, Dipentaerythritol hexa (meth) acrylate, force prolatatatone modified dipentaery
  • neopentyl glycol di (meth) acrylate dipentaerythritol hexa (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate and force prolatatatone.
  • Modified dipentaerythritol hexa (meth) acrylate is particularly preferred.
  • the compound is not particularly limited as long as it is a fluorine-containing (meth) ataretoy compound containing at least one or more (meth) atalyloyl groups.
  • fluorine-containing (meth) ataretoy compound containing at least one or more (meth) atalyloyl groups.
  • examples thereof include perfluorooctyl cetyl (meth) acrylate, octafluoropentyl (meth) acrylate, trifluoroethyl (meth) acrylate, and the like. These are either alone or Can be used in combination of two or more.
  • the amount of component (G) to be added is not particularly limited, but is usually 0 to 90% by mass with respect to the total amount of the composition other than the organic solvent. The reason for this is that if the addition amount exceeds 90% by mass, the refractive index of the cured coating film of the curable resin composition becomes high, and a sufficient antireflection effect may not be obtained.
  • the amount of the component (G) it is more preferable to add the amount of the component (G) to 80% by mass or less, and more preferable to add 60% by mass or less.
  • a compound that generates active species by irradiation of active energy rays or heat can also be added.
  • a compound that generates active species upon irradiation with active energy rays or heat is used to cure the curable resin composition.
  • photopolymerization initiators examples include photoradical generators that generate radicals as active species.
  • the active energy ray is defined as an energy ray capable of decomposing a compound that generates active species to generate active species.
  • active energy rays include optical energy rays such as visible light, ultraviolet rays, infrared rays, X rays, ⁇ rays, j8 rays, and ⁇ rays.
  • ultraviolet rays it is preferable to use ultraviolet rays from the viewpoint of having a certain energy level, a high curing speed, and a relatively inexpensive irradiation apparatus, and a small size.
  • photo radical generators include, for example, acetophenone, acetophenone benzil ketal, anthraquinone, 1- (4-isopropylphenol) 2 hydroxy-1-methylpropanone 1-on, carbazole, xanthone, 4-clobenbenzophenone.
  • photopolymerization initiators 2, 2 dimethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropane-1-one, 1-hydroxycyclohexyl phenyl ketone, 2, 4, 6 Trimethylbenzoyl diphosphine phosphine oxide, 2-methyl- 1 1 [4 (methylthio) phenol] 2 Morpholinopropane 1-one, 2 (dimethylamino) 1 4 (morpholinyl) phenol] 2 methanol 1) -butanone and the like are more preferable, 1-hydroxycyclohexylphenylketone, 2-methyl-11 [4 (methylthio) phenol] 2 morpholinopropane 1-ion, 2- (dimethylamino) ) -1- [4- (morpholol) phenol] -2 phenolmethyl) -1-butanone and the like.
  • the addition amount of the photopolymerization initiator is not particularly limited, but is preferably 0.01 to 20% by mass with respect to the total amount of the composition other than the organic solvent. This is because when the amount added is less than 0.01% by mass, the curing reaction becomes insufficient, and the scratch resistance and the scratch resistance after immersion in an alkaline aqueous solution may decrease. On the other hand, if the addition amount of the photopolymerization initiator exceeds 20% by mass, the refractive index of the cured film may increase and the antireflection effect may decrease.
  • the addition amount of the photopolymerization initiator is more preferably 0.05% by mass to 0.115% by mass with respect to the total amount of the composition other than the organic solvent. Is more preferable.
  • thermal polymerization initiator examples include a thermal radical generator that generates a radical as the active species.
  • thermal radical generators examples include benzoyl peroxide, tert-butyloxybenzoate, azobisisobutyoxy-tolyl, acetylyl peroxide, lauryl peroxide, tert-butyl peracetate, tamil peroxide, tert-butyl peroxide, tert-butyl hydride Oral peroxide, 2,2, -azobis (2,4-dimethylvale-tolyl), 2,2, -azobis (4-methoxy-2,4-dimethylvale-tolyl), etc., alone or in combination of two or more Can be mentioned.
  • the addition amount of the thermal polymerization initiator is not particularly limited, but is preferably 0.01 to 20% by mass with respect to the total amount of the composition other than the organic solvent. The reason for this is that when the amount of added calories is less than 0.01% by mass, the curing reaction becomes insufficient, and the scratch resistance and the scratch resistance after immersion in an alkaline aqueous solution may decrease. On the other hand, if the amount of addition of the photopolymerization initiator exceeds S20 mass%, the refractive index of the cured film increases and the antireflection effect may decrease.
  • the thermal polymerization initiator it is more preferable to add the thermal polymerization initiator to 0.05 to 15% by mass with respect to the total amount of the composition other than the organic solvent. It is more preferable that the value be within the range.
  • an organic solvent to the “low refractive index layer forming composition”.
  • an organic solvent an alcohol solvent having 1 to 8 carbon atoms, a carbon atom having 3 to carbon atoms: an ketone solvent having 3 to carbon atoms, or an ester solvent having 3 to carbon atoms having an carbon number of 3 can be preferably used.
  • Tilketone, methyl amyl ketone, methanol, ethanol, t-butanol, isopropanol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, etc. are particularly preferred. Take as an example.
  • These organic solvents can be used singly or in combination of two or more.
  • the addition amount of the organic solvent is not particularly limited, but is preferably 100 to 100,000 parts by mass with respect to 100 parts by mass of the composition other than the organic solvent. This is because when the addition amount is less than 100 parts by mass, it may be difficult to adjust the viscosity of the curable resin composition. On the other hand, when the addition amount exceeds 100,000 parts by mass, the curable resin composition is hardened. This is because the storage stability of the composition may be decreased, or the viscosity may be excessively decreased to make handling difficult.
  • a photosensitizer In the curable resin composition, a photosensitizer, a polymerization inhibitor, a polymerization initiation assistant, a leveling agent, a wettability improver, a surfactant, an acceptable agent are used as long as the objects and effects of the present invention are not impaired.
  • the curable resin composition used in the present invention comprises the (D) ethylenically unsaturated group-containing fluorine-containing polymer and the (E) component, or, if necessary, the (G) component and active energy rays. It can be prepared by adding a compound that generates active species by irradiation or heat, an organic solvent, and an additive, respectively, and mixing at room temperature or under heating conditions. Specifically, it can be prepared using a mixer such as a mixer, a kneader, a ball mill, or a three roll. However, when mixing under heating conditions, it is preferable to carry out at or below the decomposition start temperature of the thermal polymerization initiator.
  • the exposure dose is within the range of 0.01 to 10 j / cm 2 .
  • the value is preferred.
  • composition for forming a low refractive index layer is cured by heating, it is preferably heated at a temperature in the range of 30 to 200 ° C for 0.5 to 180 minutes. By heating in this way, an antireflection film having excellent scratch resistance can be obtained more efficiently without damaging the substrate and the like.
  • Phosphorus-containing tin oxide dispersion (ELCOM JX-1001PTV manufactured by Catalytic Chemical Industry Co., Ltd., dispersion solvent propylene glycol monomethyl ether, phosphorus-containing tin oxide 30% by weight, average primary particle size) 80 parts, dipentaerythritol hexaatalylate (trade name: KAYARA D DPHA, manufactured by Nippon Shakuyaku Co., Ltd., may be referred to as B-1 below) 15. 6 parts Bis (Atylyloxymethyl) tricyclo [5. 2. 1. 0 2 ' 6 ] decane (NK Nakamura NK ester A—DCP: “Tricyclodecandiyldimethanol ditalylate” 1 5.
  • Production Example 3 Synthesis of an organic compound having a polymerizable unsaturated group
  • alkoxysilane (1) a total of 773 parts of the compounds represented by the following formulas (15) and (16) were obtained (hereinafter, this compound may be referred to as “alkoxysilane (1)”) and involved in the reaction. There was a mixture of 220 parts of pentaerythritol tetraatalylate.
  • silica particle sol (methyl ethyl ketone silica sol, MEK-ST, Nissan Chemical Industries, Ltd., number average particle size 0.022, silica concentration 30% ) 91.3 parts (27 parts as silica particles), 0.112 parts of ion-exchanged water, and 0.01 part of p-hydroxyphenol monomethyl ether were stirred at 60 ° C for 4 hours, and then orthoformate 1. 36 parts of methyl ester was added, and the mixture was further heated and stirred at the same temperature for 1 hour to obtain a reactive silica particle dispersion. The solid content was determined in the same manner as in Production Example 1 and found to be 31% by weight.
  • Production Example 6 Production of reactive silica particle sol bonded with an organic compound having a polymerizable unsaturated group
  • silica particle sol (Methyl ethyl ketone silica sol, MEK-ST — L, Nissan Chemical Industries, Ltd., number average particle size 0.05 ⁇ m, silica concentration 30%) 143g (43g as silica particles), Production Example 3 2.8 g of the alkoxysilane (1) solution prepared in 1 above, 0.1 g of distilled water and 0. Olg of hydroquinone monomethyl ether were mixed and heated and stirred at 65 ° C. After 4 hours, 1.0 g of methyl orthoformate was added, and the mixture was further heated for 1 hour to obtain a reactive silica particle sol having a solid content of 31%. [0181] Production Example 7: Production of hydroxyl-containing fluoropolymer (d-1)
  • VPS1001 is an azo group-containing polydimethylsiloxane represented by the above general formula (8) having a number average molecular weight of 70 to 90,000 and a polysiloxane moiety having a molecular weight of about 10,000.
  • NE-30 is a nonionic reactive emulsifier in which n is 9, m is 1, and u is 30 in the above general formula (10).
  • MIBK methyl isobutyl ketone
  • the system was heated using an oil bath under dry air so that the temperature of the system became 120 to 127 ° C, and stirred for 5 hours while removing water accumulated in the Dean-Stark tube. After cooling to room temperature, 32 g of 10% aqueous ammonia solution was added, and the pH of the reaction solution was confirmed to be 6-7 using a pH indicator. The obtained reaction solution was dropped into 20 kg of a mixed solution of methanol Z water (mixing weight ratio 80Z20) to precipitate a polymer.
  • the precipitated polymer is dissolved in MIBK so that the solid content concentration is 20% by weight, and then water is removed from the system with magnesium sulfate, followed by filtration, and fluorine containing ethylenically unsaturated groups with a solid content concentration of 20%.
  • a polymer solution (D-1) was obtained.
  • the composition of the obtained ethylenically unsaturated group-containing fluoropolymer was analyzed by 13 C-NMR, and the fluorine content obtained for the compositional power was 54% by weight.
  • ethylene polymer obtained in Production Example 10 Unsaturated unsaturated group-containing fluoropolymer (D-2) 100.
  • porous silica particle 1 powder sample 10 g was placed in an aluminum dish and dried on a hot plate at 150 ° C. for 1 hour to obtain a porous silica particle 1 powder sample.
  • the BET specific surface area of the obtained porous silica particle powder was measured using AUTOSORB-1 manufactured by Quantachrome Instruments. The specific surface area was 200 m 2 Zg.
  • Ethylenically unsaturated group-containing fluoropolymer obtained in Production Example 9 (D-1) 12.5 g (2.5 g as an ethylenically unsaturated group-containing fluoropolymer), ethylene polymer obtained in Production Example 10 12.5 g of an unsaturated group-containing fluoropolymer (2.5 g as an ethylenically unsaturated group-containing fluoropolymer), and the porous silica particle dispersion obtained in Production Example 12 was lOOOg (porous Siri force particles (5 Og), photopolymerization initiator 2-methyl 1- [4- (methylthio) phenol] 2 morpholinopropane 1-one 0.4 g, MIBK 134.6 g, with stirrer The mixture was placed in a glass separable flask and stirred at 23 ° C for 1 hour to obtain a composition 2 for forming a low refractive index layer. The solid content was determined in the same manner as in Production Example 1 and found to be 4%
  • the coating film was cured with UV light in the atmosphere using a metal halide lamp under the light irradiation conditions of UZcm 2 to produce a film having a hard coat layer.
  • the film thickness of the hard coat layer was measured with a stylus type surface shape measuring instrument, it was 3 m.
  • the composition 1 for forming a low refractive index layer obtained in Production Example 11 was applied using a wire bar coater # 3, and then in an oven at 80 ° C for 1 minute. Dried. Next, using a metal halide lamp in a nitrogen atmosphere, the coating film was UV-cured under a light irradiation condition of UZcm 2 to form a low refractive index layer, thereby producing an antireflection laminate 1.
  • the film thickness of the low refractive index layer was calculated from the reflectance of the obtained antireflection laminate 1 and found to be 0 .: m.
  • Example 2 An antireflection laminate 2 was prepared in the same manner as in Example 1 except that the low refractive index layer forming composition 2 obtained in Production Example 13 was used instead of the low refractive index layer forming composition 1. .
  • the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0 .: Lm. [0190]
  • Example 3
  • the composition for the node coat layer containing silica particles obtained in Production Example 5 was coated on ARTON film G7810 (norbornene resin film manufactured by JSR Corporation, film thickness 188 m) using wire bar coater # 6. And dried in an oven at 80 ° C. for 3 minutes. Next, the film was UV-cured under the light irradiation conditions of UZcm 2 using a metalno and ride lamp in the atmosphere to produce a film having a hard coat layer. When the film thickness of the hard coat layer was measured with a stylus type surface profile measuring instrument, it was 3 m.
  • the antistatic layer-forming composition 1 obtained in Production Example 1 was diluted to 5% solid content with propylene glycol monomethyl ether, and a wire bar coater # 6 was used. It was coated and dried in an oven at 80 ° C for 1 minute. Next, the coating film was UV-cured under a light irradiation condition of UZcm 2 using a metal halide lamp in a nitrogen atmosphere to form a high refractive index layer. When the film thickness of the high refractive index layer was calculated in the same manner as in Example 1, it was 0 .: m.
  • the resulting laminate was coated with the composition 1 for forming a low refractive index layer obtained in Production Example 11 using a wire bar coater # 3, and dried in an oven at 80 ° C. for 1 minute. .
  • the coating film was UV-cured under a light irradiation condition of UZcm 2 in a nitrogen atmosphere using a metal lamp and a ride lamp to form a low-refractive index layer, thereby producing an antireflection laminate 3.
  • the film thickness of the low refractive index layer was calculated from the reflectance of the obtained antireflection laminate 3 and found to be 0.1 ⁇ m.
  • An antireflection laminate 4 was prepared in the same manner as in Example 1 except that the antistatic layer forming composition 2 obtained in Production Example 2 was used instead of the antistatic layer forming composition 1.
  • the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0 .: Lm.
  • Example 1 except that the composition for forming a silica particle-containing node coat layer obtained in Production Example 5 was used in place of the composition 1 for forming an antistatic layer and the wire bar coater # 6 was applied. In the same manner as described above, an antireflection laminate 5 was produced. When the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0.1 m.
  • Example 2 In the same manner as in Example 2, except that the composition for forming a silica particle-containing node coat layer obtained in Production Example 5 was used in place of Composition 1 for forming an antistatic layer and a wire bar coater # 6 was applied. Thus, an antireflection laminate 6 was produced.
  • the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0.1 m.
  • the total light transmittance (%) and haze (%) of the cured film were measured according to JIS K7105 using a color haze meter (manufactured by Suga Test Instruments Co., Ltd.). Table 1 shows the results obtained.
  • the cured film was placed on a glass substrate, and the pencil hardness was evaluated according to JIS K5600-5-4. The results obtained are shown in Table 1.
  • the surface resistance ( ⁇ / mouth) of the cured film was measured using a high resistance meter (Agilent Technologies Corp. Agilent 4339B) and a resiliency cell 16008B (Agilent Technology Co., Ltd.) The measurement was performed under an applied voltage of 100V. The results obtained are shown in Table 1.
  • the reflectance of the obtained antireflection laminate was measured with a spectral reflectance measuring device (automatic spectrophotometer U—3410 incorporating Hitachi Sample Chamber Integrating Sphere 150-09090, manufactured by Hitachi, Ltd.). The reflectance was measured and evaluated in the range of ⁇ 700 nm. Specifically, using the reflectance of aluminum deposited film as the standard (100%), the antireflection product at each wavelength The reflectance of the layered body (antireflection film) was measured. Table 1 shows the reflectance at a wavelength of 550 nm.
  • the steel wool resistance test of the antireflection laminate was performed by the following method.
  • steel wool (Bonster No. 0000, manufactured by Nippon Steel Wool Co., Ltd.) was attached to a Gakushin friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film was loaded with a load of 500 g.
  • Gakushin friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.
  • the cloth rubbing resistance test of the antireflection laminate was carried out by the following method. That is, a non-woven fabric (B EMCOT S-2, manufactured by Asahi Kasei Kogyo Co., Ltd.) is attached to a Gakushin type friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film is subjected to a load lOOOg. By rubbing repeatedly 20 times, the presence or absence of scratches on the surface of the cured film was visually confirmed according to the following criteria.
  • B EMCOT S-2 manufactured by Asahi Kasei Kogyo Co., Ltd.
  • AB-301 manufactured by Tester Sangyo Co., Ltd.
  • the ethanol resistance test of the cured film was performed by the following method. That is, a non-woven fabric soaked with ethanol (BEMCOT S-2, manufactured by Asahi Kasei Kogyo Co., Ltd.) is attached to a Gakushin type friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.) Was repeatedly rubbed 20 times under the condition of a load of 500 g, and the presence or absence of scratches on the surface of the cured film was visually confirmed according to the following criteria. ⁇ : Almost no peeling or scratching of the cured film is observed.
  • the liquid curable composition (antistatic layer formation) containing the photopolymerization initiator (C) having a molar extinction coefficient at 313 nm of 5, OOOLZmol 'cm or less, which constitutes the laminate of the present invention, is shown in Table 1.
  • the antireflective laminate having an antistatic layer formed from the composition for use) has an excellent antistatic performance with a small surface resistance.
  • Comparative Example 1 using the antistatic layer-forming composition 2 containing a photopolymerization initiator other than the component (C) contains a large amount of phosphorus-containing acid-tin particles.
  • the surface resistance value is the same level as in Comparative Examples 2 and 3.
  • an antistatic laminate having an excellent curability and having a cured film having excellent antistatic properties, hardness, scratch resistance, and transparency on the surface of various substrates. it can.
  • the laminate of the present invention mainly includes, for example, a protective film for touch panels, a transfer foil, a hard coat for optical disks, a window film for automobiles, an antistatic protective film for lenses, and a surface protective film for high-design containers such as cosmetic containers.
  • Anti-static function for various display panels such as CRT, liquid crystal display panel, plasma display panel, electrification luminescence display panel, etc. as a hard coat for the purpose of preventing surface scratches and dust from static electricity.
  • As an attached antireflection film it can be used as an antireflection film with an antistatic function for plastic lenses, polarizing films, solar battery panels and the like.
  • the laminate of the present invention prevents scratches (scratches) such as plastic optical parts, touch panels, film-type liquid crystal elements, plastic casings, plastic containers, flooring materials as building interior materials, wall materials, artificial stones, etc. It can be suitably used as a hard coating material for preventing contamination, an adhesive for various substrates, a sealing material, a binder material for printing ink, and the like.

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Abstract

This invention provides a laminate comprising a base material and at least an antistatic layer and a low refractive index layer stacked in that order on the base material. The antistatic layer is a cured film layer formed by curing a liquid curable composition comprising the following components (A) to (C): (A) phosphorus-containing tin oxide particles, (B) a compound containing two or more polymerizable unsaturated groups in its molecule, and (C) a photopolymerization initiator having a molar extinction coefficient of not more than 5,000 L/mol·cm at 313 nm. The low refractive index layer is a cured film layer formed by curing a liquid curable resin composition comprising (D) an ethylenically unsaturated group-containing fluoropolymer having a fluorine content of not less than 40% by mass, and (E) particles composed mainly of silica.

Description

明 細 書  Specification
反射防止積層体  Anti-reflection laminate
技術分野  Technical field
[0001] 本発明は、帯電防止用積層体に関する。さらに詳しくは、硬化性に優れ、かつ、各 種基材、例えば、プラスチック(ポリカーボネート、ポリメチルメタタリレート、ポリスチレ ン、ポリエステル、ポリオレフイン、エポキシ榭脂、メラミン榭脂、トリァセチルセル口一 ス榭脂、 ABS榭脂、 AS榭脂、ノルボルネン系榭脂等)、金属、木材、紙、ガラス、セラ ミックス、スレート等の表面に、帯電防止性、硬度、耐擦傷性及び透明性に優れた塗 膜 (被膜)を形成し得る液状硬化性組成物を硬化させてなる硬化膜層を含む帯電防 止用積層体に関する。  [0001] The present invention relates to an antistatic laminate. More specifically, it has excellent curability and is made of various base materials such as plastic (polycarbonate, polymethylmetatalylate, polystyrene, polyester, polyolefin, epoxy resin, melamine resin, triacetyl cell mouthwater resin, ABS resin, AS resin, norbornene resin, etc.), metal, wood, paper, glass, ceramic, slate, etc., surface coating with excellent antistatic properties, hardness, scratch resistance and transparency ( The present invention relates to an antistatic laminate comprising a cured film layer obtained by curing a liquid curable composition capable of forming a coating film.
背景技術  Background art
[0002] 従来、情報通信機器の性能確保と安全対策の面から、機器の表面に、放射線硬化 性組成物を用いて、耐擦傷性、密着性を有する塗膜 (ハードコート)や帯電防止機能 を有する塗膜 (帯電防止膜)を形成することが行われて!/ヽる。  Conventionally, from the viewpoint of ensuring the performance of information communication equipment and safety measures, a radiation-curable composition has been used on the surface of the equipment to provide a scratch-resistant and adhesive coating (hard coat) and an antistatic function. Forming a coating film (antistatic film) having
また、光学物品に反射防止機能を付与するために、光学物品の表面に、低屈折率 層と高屈折率層との多層構造 (反射防止膜)を形成することが行われている。  In addition, in order to impart an antireflection function to an optical article, a multilayer structure (antireflection film) of a low refractive index layer and a high refractive index layer is formed on the surface of the optical article.
近年、情報通信機器の発達と汎用化は目覚しいものがあり、ハードコート、帯電防 止膜、反射防止膜等のさらなる性能向上及び生産性の向上が要請されるに至ってい る。  In recent years, the development and general use of information communication equipment has been remarkable, and further improvements in performance and productivity of hard coats, antistatic films, antireflection films and the like have been demanded.
[0003] 特に、光学物品、例えば、プラスチックレンズにぉ 、ては、静電気による塵埃の付 着の防止と、反射による透過率の低下の改善が要求されており、また、表示パネルに おいても、静電気による塵埃の付着の防止と、画面での映り込みの防止が要求され るようになってきている。  [0003] In particular, optical articles such as plastic lenses are required to prevent dust from being attached due to static electricity, and to improve the reduction in transmittance due to reflection. Therefore, prevention of dust adhesion due to static electricity and prevention of reflection on the screen has been demanded.
これらの要求に対して、生産性が高ぐ常温で硬化できることに注目し、放射線硬 化性の材料が種々提案されて!ヽる。  In response to these demands, a variety of radiation curable materials have been proposed, focusing on the fact that they can be cured at room temperature with high productivity.
[0004] このような技術としては、例えば、イオン伝導性の成分として、スルホン酸及びリン酸 モノマーを含有する組成物 (特許文献 1)、連鎖状の金属粉を含有する組成物 (特許 文献 2)、酸化錫粒子、多官能アタリレート、及びメチルメタタリレートとポリエーテルァ タリレートとの共重合物を主成分とする組成物(特許文献 3)、導電性ポリマーで被覆 した顔料を含有する導電塗料組成物(特許文献 4)、 3官能アクリル酸エステル、単官 能性エチレン性不飽和基含有化合物、光重合開始剤、及び導電性粉末を含有する 光ディスク用材料 (特許文献 5)、シランカップラーで分散させたアンチモンドープされ た酸化錫粒子とテトラアルコキシシランとの加水分解物、光増感剤、及び有機溶媒を 含有する導電性塗料 (特許文献 6)、分子中に重合性不飽和基を含有するアルコキ シシランと金属酸化物粒子との反応生成物、 3官能性アクリル化合物、及び放射線 重合開始剤を含有する液状硬化性榭脂組成物 (特許文献 7)、一次粒子径が ΙΟΟη m以下の導電性酸化物微粉末、該導電性酸化物微粉末の易分散性低沸点溶剤、 該導電性酸化物微粉末の難分散性低沸点溶剤、及びバインダー榭脂を含有する透 明導電性膜形成用塗料 (特許文献 8)等を挙げることができる。 [0004] As such a technique, for example, a composition containing a sulfonic acid and a phosphoric acid monomer as an ion conductive component (Patent Document 1), a composition containing a chain metal powder (Patent Document 1) Reference 2), tin oxide particles, polyfunctional acrylate, and a composition mainly composed of a copolymer of methyl methacrylate and polyether acrylate (Patent Document 3), a conductive material containing a pigment coated with a conductive polymer. Optical disk material (Patent Document 5), Silane coupler containing coating composition (Patent Document 4), trifunctional acrylic ester, monofunctional ethylenically unsaturated group-containing compound, photopolymerization initiator, and conductive powder Conductive paint containing hydrolyzate of antimony-doped tin oxide particles and tetraalkoxysilane, photosensitizer, and organic solvent dispersed in (Patent Document 6), and polymerizable unsaturated group in the molecule Liquid curable resin composition containing a reaction product of an alkoxysilane and metal oxide particles, a trifunctional acrylic compound, and a radiation polymerization initiator (Patent Document 7), primary particles A conductive oxide fine powder having a diameter of ΙΟΟηm or less, an easily dispersible low boiling solvent of the conductive oxide fine powder, a hardly dispersible low boiling solvent of the conductive oxide fine powder, and a binder resin Examples thereof include a coating material for forming a transparent conductive film (Patent Document 8).
[0005] さらに、液晶表示パネル、冷陰極線管パネル、プラズマディスプレー等の各種表示 パネルにおいて、外光の映りを防止し、画質を向上させるために、低屈折率性、耐擦 傷性、塗工性及び耐汚染性に優れた硬化物からなる低屈折率層を含む反射防止膜 が求められている。 [0005] Further, in various display panels such as liquid crystal display panels, cold cathode ray tube panels, plasma displays, etc., in order to prevent reflection of external light and improve image quality, low refractive index, scratch resistance, coating, Therefore, there is a demand for an antireflection film including a low refractive index layer made of a cured product having excellent property and stain resistance.
これら表示パネルにおいては、付着した指紋、埃等を除去するため表面をエタノー ル等を含侵したガーゼで拭くことが多ぐ耐擦傷性が求められている。また、付着した 指紋、埃等が容易に拭き取れる耐汚染性も求められて ヽる。  These display panels are required to have scratch resistance that is often wiped with gauze impregnated with ethanol or the like in order to remove attached fingerprints, dust, and the like. There is also a demand for contamination resistance that can easily wipe off attached fingerprints and dust.
特に、液晶表示パネルにおいては、反射防止膜は、偏光板と貼り合わせた状態で 液晶ユニット上に設けられている。また、基材としては、例えば、トリァセチルセルロー ス等が用いられているが、このような基材を用いた反射防止膜では、偏光板と貼り合 わせる際の密着性を増すために、通常、アルカリ水溶液でケンィ匕を行う必要がある。 従って、液晶表示パネルの用途においては、耐久性において、特に、耐アルカリ性 に優れた反射防止膜が求められている。  In particular, in a liquid crystal display panel, the antireflection film is provided on the liquid crystal unit in a state of being bonded to a polarizing plate. In addition, as the base material, for example, triacetyl cellulose is used, but in the antireflection film using such a base material, in order to increase the adhesion when bonded to the polarizing plate, In general, it is necessary to carry out the quenching with an aqueous alkaline solution. Therefore, in applications of liquid crystal display panels, there is a demand for an antireflection film excellent in alkali resistance, particularly in durability.
[0006] 反射防止膜の低屈折率層用材料として、例えば、水酸基含有含フッ素重合体を含 むフッ素榭脂系塗料が知られている(例えば、特許文献 9〜11)。 [0006] As a material for a low refractive index layer of an antireflection film, for example, a fluorine-based resin coating containing a hydroxyl group-containing fluoropolymer is known (for example, Patent Documents 9 to 11).
しかし、このようなフッ素榭脂系塗料では、塗膜を硬化させるために、水酸基含有含 フッ素重合体と、メラミン榭脂等の硬化剤とを、酸触媒下、加熱して架橋させる必要が あり、加熱条件によっては、硬化時間が過度に長くなり、使用できる基材の種類が限 定されてしまうという問題があった。 However, in such a fluorine-based resin composition, a hydroxyl group-containing coating is used to cure the coating film. It is necessary to heat and crosslink the fluoropolymer and a curing agent such as melamine resin under an acid catalyst. Depending on the heating conditions, the curing time becomes excessively long, and the types of substrates that can be used are limited. There was a problem of being.
また、得られた塗膜についても、耐候性には優れているものの、耐擦傷性や耐久性 に乏し!/、と!/、う問題があった。  Also, the obtained coating film had excellent weather resistance, but was poor in scratch resistance and durability!
[0007] そこで、上記の問題点を解決するため、少なくとも 1個のイソシァネート基と少なくと も 1個の付加重合性不飽和基とを有するイソシァネート基含有不飽和化合物と水酸 基含有含フッ素重合体とを、イソシァネート基の数 Z水酸基の数の比が 0. 01〜1. 0 の割合で反応させて得られる不飽和基含有含フッ素ビニル重合体を含む塗料用組 成物が提案されている (例えば、特許文献 12)。  [0007] Therefore, in order to solve the above problems, an isocyanate group-containing unsaturated compound having at least one isocyanate group and at least one addition-polymerizable unsaturated group, and a hydroxyl group-containing fluorine-containing weight There has been proposed a coating composition containing an unsaturated group-containing fluorinated vinyl polymer obtained by reacting a polymer with an isocyanate group at a ratio of the number of isocyanate groups to the number of Z hydroxyl groups of 0.01 to 1.0. (For example, Patent Document 12).
[0008] しかし、上記公報では、不飽和基含有含フッ素ビュル重合体を調製する際に、水 酸基含有含フッ素重合体の全ての水酸基を反応させるのに十分な量のイソシァネー ト基含有不飽和化合物を用いず、積極的に当該重合体中に未反応の水酸基を残存 させるものであった。 [0008] However, in the above publication, when preparing an unsaturated group-containing fluorine-containing polymer, a sufficient amount of isocyanate group-containing monomer is allowed to react with all hydroxyl groups of the hydroxyl group-containing fluorine-containing polymer. Without using a saturated compound, an unreacted hydroxyl group was actively left in the polymer.
このため、このような重合体を含む塗料用組成物は、低温、短時間での硬化を可能 とするものの、残存した水酸基を反応させるために、メラミン榭脂等の硬化剤をさら〖こ 用いて硬化させる必要があった。さらに、上記公報で得られた塗膜は、塗工性、耐擦 傷性にっ ヽても十分とは 、えな ヽと 、う課題があった。  For this reason, a coating composition containing such a polymer can be cured at a low temperature in a short time, but a curing agent such as melamine resin is further used to react the remaining hydroxyl groups. Needed to be cured. Furthermore, the coating film obtained in the above publication has a problem that it is sufficient in terms of coatability and scratch resistance.
[0009] 特許文献 1 :特開昭 47— 34539号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 47-34539
特許文献 2:特開昭 55 - 78070号公報  Patent Document 2: JP-A-55-78070
特許文献 3 :特開昭 60— 60166号公報  Patent Document 3: JP-A-60-60166
特許文献 4:特開平 2— 194071号公報  Patent Document 4: Japanese Patent Laid-Open No. 2-194071
特許文献 5 :特開平 4— 172634号公報  Patent Document 5: Japanese Patent Laid-Open No. 4-172634
特許文献 6:特開平 6 - 264009号公報  Patent Document 6: JP-A-6-2644009
特許文献 7:特開 2000— 143924号公報  Patent Document 7: Japanese Unexamined Patent Publication No. 2000-143924
特許文献 8 :特開 2001— 131485号公報  Patent Document 8: Japanese Patent Laid-Open No. 2001-131485
特許文献 9:特開昭 57— 34107号公報  Patent Document 9: Japanese Patent Laid-Open No. 57-34107
特許文献 10 :特開昭 59— 189108号公報 特許文献 11:特開昭 60— 67518号公報 Patent Document 10: Japanese Patent Application Laid-Open No. 59-189108 Patent Document 11: Japanese Patent Laid-Open No. 60-67518
特許文献 12:特開昭 61 - 296073号公報  Patent Document 12: JP-A 61-296073
[0010] しカゝしながら、このような従来の技術は、それぞれ一定の効果を発揮するものの、近 年における、ハードコート、帯電防止膜、反射防止膜としての全ての機能を十全に具 備することが要請される硬化膜としては、必ずしも十分に満足し得るものではなかつ た。 [0010] However, although these conventional techniques each exhibit a certain effect, they have fully provided all functions as a hard coat, an antistatic film, and an antireflection film in recent years. As a cured film that is required to be prepared, it was not always satisfactory.
[0011] 例えば、上述の先行技術文献にあるような従来の技術には、下記のような問題があ つた。特許文献 1に記載された組成物は、イオン伝導性物質を用いているが帯電防 止性能が十分ではなぐ乾燥により性能が変動する。特許文献 2に記載された組成 物は、粒径の大きい連鎖状の金属粉体を分散させるため透明性が低下する。特許文 献 3に記載された組成物は、非硬化性の分散剤を多量に含むため、硬化膜の強度 が低下する。特許文献 5に記載された材料は、高濃度の帯電性無機粒子を配合する ため、透明性が低下する。特許文献 6に記載された塗料は、長期保存安定性が十分 ではない。特許文献 7には、帯電防止性能を有する組成物の製造方法について何ら の開示がない。特許文献 8に記載された塗料を塗布、乾燥して透明導電性膜を形成 した場合、バインダーの配合物力もなる有機マトリックスに架橋構造を設けていない ため、有機溶剤耐性が十分とは言えない。  [0011] For example, the conventional techniques as described in the above prior art documents have the following problems. The composition described in Patent Document 1 uses an ion conductive material, but its performance fluctuates due to drying when the antistatic performance is not sufficient. Since the composition described in Patent Document 2 disperses a chain-like metal powder having a large particle size, transparency is lowered. Since the composition described in Patent Document 3 contains a large amount of a non-curable dispersant, the strength of the cured film decreases. Since the material described in Patent Document 5 contains high-concentration chargeable inorganic particles, transparency is lowered. The paint described in Patent Document 6 has insufficient long-term storage stability. Patent Document 7 does not disclose any method for producing a composition having antistatic performance. When a transparent conductive film is formed by applying and drying the paint described in Patent Document 8, the organic matrix having a binder compounding power is not provided with a cross-linked structure, so that the organic solvent resistance is not sufficient.
[0012] 帯電防止性能を高めるために導電性粒子の配合量を多くすることは容易に想到し 得るが、その場合、硬化膜による可視光吸収の増加により透明性が低下するとともに 、紫外線透過性の低下により硬化性が低下したり、基材との密着性、塗布液のレペリ ング性が損なわれるという問題を避けることができな力つた。一方、導電性粒子の配 合量を少なくすると、充分な帯電防止性能が発現しな 、。  [0012] Increasing the blending amount of the conductive particles in order to enhance the antistatic performance can be easily conceived, but in that case, the transparency is lowered due to the increase in the absorption of visible light by the cured film, and the UV transmittance is increased. As a result of this decrease, the problem that the curability decreased, the adhesion to the base material, and the repelling property of the coating solution could not be avoided. On the other hand, if the amount of the conductive particles is reduced, sufficient antistatic performance is not exhibited.
発明の開示  Disclosure of the invention
[0013] 本発明は、上述の問題に鑑みなされたもので、充分な帯電防止性能を発現するこ とができ、硬化性に優れ、かつ、各種基材の表面に、帯電防止性、硬度、及び耐擦 傷性に優れ、透明性と表面抵抗値を両立させた塗膜 (被膜)を形成し得る液状硬化 性組成物を硬化させてなる硬化膜層を有する帯電防止用積層体、特に帯電防止機 能を有する反射防止膜積層体を提供することを目的とする。 本発明は、さらに、耐擦傷性及び耐汚染性に優れた反射防止積層体を提供するこ とを目的とする。 [0013] The present invention has been made in view of the above-mentioned problems, can exhibit sufficient antistatic performance, has excellent curability, and has antistatic properties, hardness, And an antistatic laminate having a cured film layer obtained by curing a liquid curable composition capable of forming a coating film (coating) having excellent scratch resistance and having both transparency and surface resistance, particularly charging. An object of the present invention is to provide an antireflection film laminate having an anti-reflection function. It is another object of the present invention to provide an antireflection laminate having excellent scratch resistance and stain resistance.
[0014] 本発明者は、上述の課題を解決するべく鋭意研究した結果、特定の一次粒子径を 有する導電性粒子、特定の重合性不飽和基を有する化合物、特定の吸光特性を有 する光重合開始剤、及び溶剤を含有した組成物を硬化させてなる硬化膜層を有する 積層体により、上記帯電防止性能に関する問題点を解決すると同時に耐擦傷性、耐 薬品性を改善することができ、かつ、特定のエチレン性不飽和基含有含フッ素重合 体、シリカを主成分とする粒子を含む硬化性榭脂組成物を硬化させて得られる低屈 折率膜を組み合わせることにより、優れた反射防止特性が得られ、反射防止積層体 の耐擦傷性及び耐汚染性が改善されることを見出し、本発明を完成させた。  [0014] As a result of earnest research to solve the above-mentioned problems, the present inventor has found that conductive particles having a specific primary particle size, compounds having a specific polymerizable unsaturated group, and light having a specific light absorption characteristic. A laminate having a cured film layer obtained by curing a composition containing a polymerization initiator and a solvent can solve the above-mentioned problems related to antistatic performance and at the same time improve the scratch resistance and chemical resistance. In addition, excellent antireflection is achieved by combining a specific refractive index film obtained by curing a curable resin composition containing ethylenically unsaturated group-containing fluoropolymer and silica-based particles. The inventors have found that the properties are obtained and the scratch resistance and stain resistance of the antireflection laminate are improved, and the present invention has been completed.
[0015] 即ち、本発明は、以下の積層体及び反射防止膜を提供するものである。  That is, the present invention provides the following laminate and antireflection film.
[1]基材、帯電防止層及び低屈折率層をこの順に有する積層体であって、 前記帯電防止層が、下記成分 (A)〜(C):  [1] A laminate having a substrate, an antistatic layer and a low refractive index layer in this order, wherein the antistatic layer comprises the following components (A) to (C):
(A)リン含有酸化錫粒子  (A) Phosphorus-containing tin oxide particles
(B)分子内に 2以上の重合性不飽和基を有する化合物  (B) Compound having two or more polymerizable unsaturated groups in the molecule
(C) 313nmにおけるモル吸光係数が 5, OOOLZmol'cm以下である光重合開始剤 を含有する液状硬化性組成物を硬化させてなる硬化膜層であり、かつ、  (C) a cured film layer obtained by curing a liquid curable composition containing a photopolymerization initiator having a molar extinction coefficient at 313 nm of 5, OOOLZmol'cm or less, and
前記低屈折率層が、下記成分 (D)及び (E):  The low refractive index layer comprises the following components (D) and (E):
(D)フッ素を 40質量%以上含有するエチレン性不飽和基含有含フッ素重合体 (D) An ethylenically unsaturated group-containing fluoropolymer containing 40% by mass or more of fluorine
(E)シリカを主成分とする粒子 (E) Particles mainly composed of silica
を含有する液状硬化性榭脂組成物を硬化させてなる硬化膜層である積層体。  The laminated body which is a cured film layer formed by hardening | curing the liquid curable resin composition containing this.
[2]前記帯電防止層の厚さが 0. 05〜30 111でぁる上記[1]に記載の積層体。  [2] The laminate according to [1], wherein the antistatic layer has a thickness of 0.05 to 30 111.
[3]前記フッ素を 40質量%以上含有するエチレン性不飽和基含有含フッ素重合体( D)が、  [3] An ethylenically unsaturated group-containing fluoropolymer (D) containing 40% by mass or more of the fluorine,
水酸基含有含フッ素重合体と、  A hydroxyl group-containing fluoropolymer,
水酸基と反応可能な官能基とヱチレン性不飽和基とを含有する化合物と、 を反応させて得られることを特徴とする上記 [ 1]又は [2]に記載の積層体。  The laminate according to the above [1] or [2], wherein the laminate is obtained by reacting a compound containing a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group.
[4]前記水酸基含有含フッ素重合体が、下記構造単位 (a)、(b)及び (c)の合計を 1 00モノレ0 /0としたときに、(&) 20〜70モノレ%、 (1)) 1〜70モノレ%及び((:)5〜70モノレ% を含んでなり、かつ、 [4] The hydroxyl group-containing fluoropolymer has a total of the following structural units (a), (b) and (c): When the 00 Monore 0/0, (&) 20-70 Monore%, (1)) 1-70 Monore% and ((:) comprises 5 to 70 Monore%, and,
ゲルパーミエーシヨンクロマトグラフィーで測定したポリスチレン換算数平均分子量 が 5, 000〜500, 000である上記 [3]に記載の積層体。  The laminate according to [3] above, wherein the polystyrene-reduced number average molecular weight measured by gel permeation chromatography is 5,000 to 500,000.
(a)下記式(1)で表される構造単位  (a) Structural unit represented by the following formula (1)
(b)下記式 (2)で表される構造単位  (b) Structural unit represented by the following formula (2)
(c)下記式 (3)で表される構造単位  (c) Structural unit represented by the following formula (3)
[化 1] [Chemical 1]
F R1 FR 1
-C— — C—— (1 ) -C— — C—— (1)
1 I  1 I
I I I I
F F F F
[式(1)中、 R1はフッ素原子、フルォロアルキル基又は— OITで表される基 (R2はァ ルキル基又はフルォロアルキル基を示す)を示す] [In the formula (1), R 1 represents a fluorine atom, a fluoroalkyl group or a group represented by —OIT (R 2 represents an alkyl group or a fluoroalkyl group)]
[化 2]  [Chemical 2]
Figure imgf000008_0001
Figure imgf000008_0001
[式(2)中、 R3は水素原子又はメチル基を、 R4はアルキル基、— (CH )—OR5若し [In the formula (2), R 3 represents a hydrogen atom or a methyl group, R 4 represents an alkyl group, — (CH 2) —OR 5 or
2  2
くは— OCOR5で表される基 (R5はアルキル基又はフロロアルキル基を、 Xは 0又は 1 の数を示す)、カルボキシル基又はアルコキシカルボ-ル基を示す] Or — a group represented by OCOR 5 (R 5 represents an alkyl group or a fluoroalkyl group, X represents a number of 0 or 1), a carboxyl group or an alkoxycarbo group]
[化 3] [Chemical 3]
Figure imgf000008_0002
Figure imgf000008_0002
[式(3)中、 R6は水素原子又はメチル基を、 R7は—(CH ) — OR27又は— OCOR' [In the formula (3), R 6 is a hydrogen atom or a methyl group, R 7 is — (CH 2) —OR 27 or —OCOR ′
2  2
で表される基 (R27は水素原子、ヒドロキシアルキル基又はグリシジル基を、 Vは 0〜2 の数を示す)を示す] (R 27 represents a hydrogen atom, a hydroxyalkyl group or a glycidyl group, and V represents 0-2. Show the number of)]
[5]前記水酸基含有含フッ素重合体が、前記 (a)、 (b)及び (c)の合計 100モル部に 対して、さらに、ァゾ基含有ポリシロキサンィ匕合物に由来する下記構造単位 (d)を 0. 1〜10モル部を含む上記 [3]又は [4]に記載の積層体。  [5] The following structure derived from the azo group-containing polysiloxane compound with respect to a total of 100 mol parts of the hydroxyl group-containing fluoropolymer (a), (b) and (c) The laminate according to [3] or [4] above, wherein the unit (d) contains 0.1 to 10 mol parts.
(d)下記一般式 (4)で表される構造単位  (d) Structural unit represented by the following general formula (4)
[化 4] [Chemical 4]
R8 R 8
—— Si—— 0—— (4)  —— Si—— 0—— (4)
R9 R 9
[一般式 (4)中、 R8及び R9は、同一でも異なっていてもよぐ水素原子、アルキル基 、ハロゲン化アルキル基又はァリール基を示す] [In the general formula (4), R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group or an aryl group]
[6]さらに、前記水酸基含有含フッ素重合体が、前記 (a)、 (b)及び (c)の合計 100 モル部に対して、下記構造単位 (f)を 0. 1〜5モル部を含む上記 [3]〜[5]のいずれ かに記載の積層体。  [6] Furthermore, the hydroxyl group-containing fluoropolymer contains 0.1 to 5 mole parts of the following structural unit (f) with respect to 100 mole parts in total of the (a), (b) and (c). A laminate according to any one of the above [3] to [5].
(f)下記一般式 (5)で表される構造単位。  (f) A structural unit represented by the following general formula (5).
[化 5] [Chemical 5]
Figure imgf000009_0001
Figure imgf000009_0001
[一般式 (5)中、 R1Qは乳化作用を有する基を示す] [In the general formula ( 5 ), R 1Q represents a group having an emulsifying action]
[7]前記水酸基と反応可能な官能基が、イソシァネート基、カルボキシル基、酸ハラ イド、酸無水物基よりなる群力 選ばれる基である上記 [3]〜 [6]の 、ずれかに記載 の積層体。 [7] The above-mentioned [3] to [6], wherein the functional group capable of reacting with the hydroxyl group is a group selected from the group consisting of an isocyanate group, a carboxyl group, an acid halide and an acid anhydride group. Laminated body.
[8]前記帯電防止層の屈折率が、前記低屈折率層の屈折率より高い上記 [1]〜[7] の!、ずれかに記載の積層体。  [8] The laminate according to any one of [1] to [7] above, wherein a refractive index of the antistatic layer is higher than a refractive index of the low refractive index layer.
[9]さらに、基材上に、ハードコート層が形成されている上記 [1]〜[8」のいずれかに 記載の積層体。 [9] Further, any of the above [1] to [8], wherein a hard coat layer is formed on the substrate The laminated body of description.
[ 10]上記 [ 1]〜 [9]の ヽずれかに記載の積層体よりなる反射防止膜。  [10] An antireflection film comprising the laminate according to any one of [1] to [9] above.
[0016] 本発明によれば、硬化性に優れ、かつ、各種基材の表面に、帯電防止性、硬度、 耐擦傷性、及び透明性に優れた塗膜 (被膜)を形成し得る液状硬化性組成物を硬化 させてなる硬化膜を有する帯電防止用積層体を提供することができる。 [0016] According to the present invention, a liquid curing that can form a coating film (film) having excellent curability and excellent antistatic properties, hardness, scratch resistance, and transparency on the surface of various substrates. It is possible to provide an antistatic laminate having a cured film obtained by curing an adhesive composition.
従来、十分な導電性を得るには導電性粒子を高含有量で配合する必要があつたが 、本発明によれば、導電性粒子の含有量が低くても、充分な導電性を発現させること ができ、帯電防止性能に優れた硬化膜を有する帯電防止用積層体を得ることができ る。  Conventionally, in order to obtain sufficient conductivity, it has been necessary to blend conductive particles at a high content. However, according to the present invention, sufficient conductivity can be exhibited even when the content of conductive particles is low. Thus, an antistatic laminate having a cured film excellent in antistatic performance can be obtained.
また、本発明によれば、導電性粒子の含有量を低く抑えても、硬化膜の透明性と充 分な表面抵抗値を両立させることができ、帯電防止機能を有する光学用部品、特に 帯電防止機能を有する反射防止膜として有用である。  Further, according to the present invention, even if the content of the conductive particles is kept low, the transparency of the cured film and a sufficient surface resistance value can be achieved, and an optical component having an antistatic function, in particular, charging It is useful as an antireflection film having a prevention function.
さらに、特定の構成を有する低屈折率層を有することにより、耐擦傷性及び耐汚染 性に優れた反射防止積層体を得ることができる。  Furthermore, by having a low refractive index layer having a specific configuration, an antireflection laminate excellent in scratch resistance and stain resistance can be obtained.
図面の簡単な説明  Brief Description of Drawings
[0017] [図 1]本発明の積層体の最も基本的な構成 (第一の形態)を示す模式図である。  FIG. 1 is a schematic diagram showing the most basic configuration (first embodiment) of a laminate of the present invention.
[図 2A]本発明の帯電防止機能付き反射防止膜の第一の形態を示す模式図である。  FIG. 2A is a schematic view showing a first form of an antireflection film with an antistatic function of the present invention.
[図 2B]本発明の帯電防止機能付き反射防止膜の第一の形態の別の形態を示す模 式図である。  FIG. 2B is a schematic diagram showing another form of the first form of the antireflection film with an antistatic function of the present invention.
[図 3]本発明の帯電防止機能付き反射防止膜の第二の形態の基本的な構成を示す 模式図である。  FIG. 3 is a schematic view showing a basic configuration of a second embodiment of the antireflection film with an antistatic function of the present invention.
圆 4A]本発明の帯電防止機能付き反射防止膜の第二の形態の別の形態を示す模 式図である。  FIG. 4A] A schematic view showing another form of the second form of the antireflection film with an antistatic function of the present invention.
圆 4B]本発明の帯電防止機能付き反射防止膜の第二の形態の別の形態を示す模 式図である。  FIG. 4B] A schematic view showing another form of the second form of the antireflection film with an antistatic function of the present invention.
[図 5]本発明の帯電防止機能付き反射防止膜の第三の形態の基本的な構成を示す 模式図である。  FIG. 5 is a schematic diagram showing a basic configuration of a third embodiment of the antireflection film with an antistatic function of the present invention.
[図 6A]本発明の帯電防止機能付き反射防止膜の第三の形態の別の形態を示す模 式図である。 FIG. 6A is a schematic diagram showing another form of the third form of the antireflection film with an antistatic function of the present invention. FIG.
[図 6B]本発明の帯電防止機能付き反射防止膜の第三の形態の別の形態を示す模 式図である。  FIG. 6B is a schematic view showing another form of the third form of the antireflection film with an antistatic function of the present invention.
発明の実施の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0018] 以下、本発明の実施の形態を具体的に説明する。 Hereinafter, embodiments of the present invention will be specifically described.
本発明の積層体は、少なくとも、基材と、帯電防止層と低屈折率層が、基材に近い 側からこの順に積層されている。  In the laminate of the present invention, at least a substrate, an antistatic layer and a low refractive index layer are laminated in this order from the side close to the substrate.
帯電防止層は、下記成分 (A)〜 (C)を含有する液状硬化性組成物を硬化させてな る硬化膜物力 なることを特徴とする。  The antistatic layer is characterized by having a cured film strength obtained by curing a liquid curable composition containing the following components (A) to (C).
[液状硬化性組成物 (以下、「帯電防止層形成用組成物」 t 、うことがある) ]  [Liquid curable composition (hereinafter referred to as “antistatic layer-forming composition”)]
(A)リン含有酸化錫粒子  (A) Phosphorus-containing tin oxide particles
(B)分子内に 2以上の重合性不飽和基を有する化合物  (B) Compound having two or more polymerizable unsaturated groups in the molecule
(C) 313nmにおけるモル吸光係数が 5, OOOLZmol'cm以下である光重合開始剤 [0019] さらに低屈折率層は、下記成分 (D)及び (E)を含む硬化性榭脂組成物を硬化させ てなる硬化物からなることを特徴とする。  (C) A photopolymerization initiator having a molar extinction coefficient at 313 nm of 5, OOOLZmol'cm or less. [0019] Further, the low refractive index layer hardens a curable resin composition containing the following components (D) and (E): It is characterized by comprising a cured product.
[液状硬化性榭脂組成物 (以下、「低屈折率層形成用組成物」と ヽぅことがある) ] [Liquid curable resin composition (hereinafter sometimes referred to as “low refractive index layer forming composition”)]
(D)フッ素を 40質量%以上含有するエチレン性不飽和基含有含フッ素重合体(D) An ethylenically unsaturated group-containing fluoropolymer containing 40% by mass or more of fluorine
(E)シリカを主成分とする粒子 (E) Particles mainly composed of silica
[0020] I.積層体 [0020] I. Laminate
本発明の積層体の最も基本的な構成を図 1に示す。本発明の積層体 1は、基材 10 、前記帯電防止層形成用組成物を硬化させてなる帯電防止層 12及び前記低屈折 率層形成用組成物を硬化させてなる低屈折率層 18を有する。  The most basic structure of the laminate of the present invention is shown in FIG. The laminate 1 of the present invention comprises a base material 10, an antistatic layer 12 obtained by curing the antistatic layer forming composition, and a low refractive index layer 18 obtained by curing the low refractive index layer forming composition. Have.
本発明の積層体 1は、優れた耐擦傷性、密着性を有する帯電防止層 12を有してお り、帯電防止層 12は、ハードコートとして、また、本発明の積層体 1を反射防止膜とし て用いる場合には、高屈折率性を発現する高屈折率層としても有用である。  The laminate 1 of the present invention has an antistatic layer 12 having excellent scratch resistance and adhesion, and the antistatic layer 12 is used as a hard coat, and the laminate 1 of the present invention is antireflective. When used as a film, it is also useful as a high refractive index layer that exhibits high refractive index properties.
また、本発明の積層体 1は、フィルム状、板状、又はレンズ等の各種形状の基材上 に優れた導電性を付与する帯電防止層 12が配設されていることにより帯電防止用積 層体として有用である。 [0021] 本発明の積層体の適用例としては、例えば、 CRT,液晶表示パネル、プラズマ表 示パネル、エレクト口ルミネッセンス表示パネル等の各種表示パネル用の帯電防止機 能を有する反射防止膜 (以下、「帯電防止機能付き反射防止膜」ともいう)としての利 用、プラスチックレンズ、偏光フィルム、太陽電池パネル等の帯電防止機能付き反射 防止膜としての利用等を挙げることができる。 In addition, the laminate 1 of the present invention has an antistatic product by providing an antistatic layer 12 that imparts excellent conductivity on a substrate of various shapes such as a film, a plate, or a lens. Useful as a layered body. As an application example of the laminate of the present invention, for example, an antireflection film having an antistatic function for various display panels such as a CRT, a liquid crystal display panel, a plasma display panel, an electret luminescence display panel (hereinafter referred to as “antireflection film”) Use as an antireflection film with an antistatic function, such as a plastic lens, a polarizing film, and a solar battery panel.
[0022] 次に、本発明の積層体を、帯電防止機能を有する反射防止膜として用いる場合の 各層の構成例を、図面を参照しながら説明する。  Next, a configuration example of each layer when the laminate of the present invention is used as an antireflection film having an antistatic function will be described with reference to the drawings.
光学物品に反射防止機能を付与する場合、基材、又はハードコート処理された基 材等に、低屈折率層を形成する方法、又は低屈折率層と高屈折率層との多層構造 を形成する方法が有効であることが知られて ヽる。  When providing an optical article with an antireflection function, a method of forming a low refractive index layer or a multilayer structure of a low refractive index layer and a high refractive index layer is formed on a base material or a hard-coated base material. It is known that the method to do is effective.
本発明の積層体を帯電防止機能付き反射防止膜として用いる場合の最も基本的 な構成 (第一の形態)は図 1に示した通りである。帯電防止機能付き反射防止膜 2は 、基材 10の上に、前記帯電防止層形成用組成物を硬化させてなる硬化膜層である 帯電防止層 12を形成し、さらにその上に前記低屈折率層形成用組成物を硬化させ てなる硬化膜層である低屈折率層 18を形成してなる。第一の形態では、帯電防止層 12は、帯電防止機能、ハードコート層としての機能、さらには高屈折率層としての機 能をも併せ持つている。最も基本的な形態では、帯電防止層 12の屈折率が、低屈折 率層 18の屈折率より高いことが必要である。  The most basic configuration (first embodiment) when the laminate of the present invention is used as an antireflection film with an antistatic function is as shown in FIG. The antireflection film 2 with an antistatic function is formed on the base material 10 by forming the antistatic layer 12 which is a cured film layer obtained by curing the antistatic layer forming composition, and further forming the low refractive index thereon. The low refractive index layer 18 which is a cured film layer formed by curing the composition for forming the refractive index layer is formed. In the first embodiment, the antistatic layer 12 has an antistatic function, a function as a hard coat layer, and a function as a high refractive index layer. In the most basic form, the refractive index of the antistatic layer 12 needs to be higher than the refractive index of the low refractive index layer 18.
[0023] 別の形態として、本発明の反射防止膜 2の帯電防止層 12は、ハードコート層として の機能も果たすことができるが、別途、ハードコート層を設けることもできる。この場合 、ハードコート層ェェは、基材 10と帯電防止層 12との間、又は帯電防止層 12と低屈 折率層 18との間の 、ずれかに設けられる。ハードコート層 11が帯電防止層 12と低 屈折率層 18との間に設けられる場合、ハードコート層 11の屈折率は、低屈折率層 1 8の屈折率より高くなければならない。これらの態様を図 2A及び図 2Bに示す。  As another form, the antistatic layer 12 of the antireflection film 2 of the present invention can also function as a hard coat layer, but a hard coat layer can be provided separately. In this case, the hard coat layer is provided between the base material 10 and the antistatic layer 12 or between the antistatic layer 12 and the low refractive index layer 18. When the hard coat layer 11 is provided between the antistatic layer 12 and the low refractive index layer 18, the refractive index of the hard coat layer 11 must be higher than the refractive index of the low refractive index layer 18. These embodiments are shown in FIGS. 2A and 2B.
[0024] 本発明の積層体を帯電防止機能付き反射防止膜として用いる場合の第二の形態 を図 3に示す。第二の形態では、帯電防止機能付き反射防止膜 2は、基材 10の上に 、前記液状硬化性組成物を硬化させてなる硬化膜層である帯電防止層 12を形成し 、さらにその上に高屈折率層 16及び低屈折率層 18をこの順に形成してなる。第二の 形態では、帯電防止層 12は、帯電防止機能及びノ、ードコートとしての機能、さらには 中屈折率層としての機能を併せ持つこともある。第二の形態において、帯電防止層 1 2が中屈折率層としての機能を有するためには、帯電防止層 12の屈折率が、高屈折 率層 16の屈折率より低ぐ低屈折率層 18の屈折率よりも高いことが必要である。 FIG. 3 shows a second embodiment in which the laminate of the present invention is used as an antireflection film with an antistatic function. In the second embodiment, the antireflection film 2 with an antistatic function is obtained by forming an antistatic layer 12 which is a cured film layer obtained by curing the liquid curable composition on a substrate 10, and further thereon. The high refractive index layer 16 and the low refractive index layer 18 are formed in this order. Second In an embodiment, the antistatic layer 12 may have both an antistatic function, a function as a coating, and a function as a medium refractive index layer. In the second embodiment, in order for the antistatic layer 12 to function as a middle refractive index layer, the low refractive index layer 18 in which the refractive index of the antistatic layer 12 is lower than the refractive index of the high refractive index layer 16. It is necessary that the refractive index be higher.
[0025] 第二の形態でも、第一の形態と同様に、別途、ハードコート層を設ける形態も可能 である。ハードコート層 11は、基材 10と帯電防止層 12との間、又は帯電防止層 12と 高屈折率層 16との間のいずれかに設けることができる。これらの形態を図 4A及び図 4Bに示す。 [0025] In the second embodiment, as in the first embodiment, a configuration in which a hard coat layer is separately provided is also possible. The hard coat layer 11 can be provided either between the base material 10 and the antistatic layer 12 or between the antistatic layer 12 and the high refractive index layer 16. These forms are shown in FIGS. 4A and 4B.
[0026] 本発明の積層体を帯電防止機能付き反射防止膜として用いる場合の第三の形態 を図 5に示す。第三の形態では、帯電防止機能付き反射防止膜 2は、基材 10の上に 、前記液状硬化性組成物を硬化させてなる硬化膜層である帯電防止層 12を形成し 、さらにその上に中屈折率層 14、高屈折率層 16及び低屈折率層 18をこの順に形成 してなる。第三の形態では、帯電防止層 12は、帯電防止機能及びハードコートとして の機能を併せ持つている。  FIG. 5 shows a third embodiment in which the laminate of the present invention is used as an antireflection film with an antistatic function. In the third embodiment, the antireflection film 2 with an antistatic function is formed on the base material 10 by forming the antistatic layer 12 which is a cured film layer obtained by curing the liquid curable composition, and further thereon. Further, a middle refractive index layer 14, a high refractive index layer 16 and a low refractive index layer 18 are formed in this order. In the third embodiment, the antistatic layer 12 has both an antistatic function and a hard coat function.
[0027] 第三の形態でも、第一の形態と同様に、別途、ハードコート層を設けることも可能で ある。ハードコート層 11は、基材 10と帯電防止層 12との間、又は帯電防止層 12と中 屈折率層 14との間のいずれかに設けることができる。これらの形態を図 6A及び図 6 Bに示す。  [0027] In the third embodiment, a hard coat layer can be separately provided as in the first embodiment. The hard coat layer 11 can be provided either between the base material 10 and the antistatic layer 12 or between the antistatic layer 12 and the medium refractive index layer 14. These forms are shown in FIGS. 6A and 6B.
[0028] 上記反射防止膜の第一力も第三の形態において設けられる、本発明の積層体に 必須の、それぞれ特定の液状硬化性組成物を硬化させてなる帯電防止層及び低屈 折率層以外の、必要に応じて設けられる各層及び基材について説明する。  [0028] The first force of the antireflection film is also provided in the third embodiment. The antistatic layer and the low refractive index layer, each of which is essential for the laminate of the present invention and is obtained by curing a specific liquid curable composition, respectively. Each layer and base material provided as needed will be described.
尚、下記(1)、(2)の帯電防止層と低屈折率層は、本発明の積層体で必須の帯電 防止層及び低屈折率層以外に任意に設けられる層としての説明であり、本発明の積 層体で必須の帯電防止層及び低屈折率層につ 、ては、後述する。  The antistatic layer and the low refractive index layer in the following (1) and (2) are descriptions as layers that are optionally provided in addition to the antistatic layer and the low refractive index layer essential in the laminate of the present invention, The antistatic layer and the low refractive index layer essential in the laminate of the present invention will be described later.
[0029] (1)帯電防止層 [0029] (1) Antistatic layer
帯電防止層は、積層体に導電性を付与し、静電気が生じて埃等が付着するのを防 止する。  The antistatic layer imparts electrical conductivity to the laminate and prevents dust from adhering due to static electricity.
本発明の積層体では、後述する成分 (A)〜(C)を含有する硬化性組成物を用いて 帯電防止層が必須であり、ここで説明する帯電防止層は、必須の帯電防止層の他に 別途設けられる任意の層である。 In the laminate of the present invention, a curable composition containing components (A) to (C) described later is used. The antistatic layer is essential, and the antistatic layer described here is an optional layer separately provided in addition to the essential antistatic layer.
帯電防止層の具体例としては、本発明にも使用しているリン含有酸ィ匕錫 (PTO)粒 子の他、アンチモンドープ酸化錫(ATO)粒子、錫ドープ酸化インジウム(ITO)粒子 、 A1ドープ ZnO粒子等の導電性を有する金属酸化物粒子、あるいは有機、又は無 機の導電性化合物を添加した硬化性膜、前記金属酸化物を蒸着ある!ヽはスパッタリ ングすることで得られる金属酸ィ匕物膜、導電性有機高分子力 なる膜を挙げることが できる。導電性有機高分子としては、ポリアセチレン系導電性高分子、ポリア-リン系 導電性高分子、ポリチォフェン系導電性高分子、ポリピロール系導電性高分子、ポリ フエ-レンビ-レン系導電性高分子等を例示することができる。  Specific examples of the antistatic layer include phosphorus-containing acid tin (PTO) particles used in the present invention, antimony-doped tin oxide (ATO) particles, tin-doped indium oxide (ITO) particles, A1 Conductive metal oxide particles such as doped ZnO particles, or a curable film to which organic or organic conductive compounds are added, and the metal oxide is deposited! Examples of soot include metal oxide films obtained by sputtering and films made of conductive organic polymer. Examples of conductive organic polymers include polyacetylene conductive polymers, polyarine conductive polymers, polythiophene conductive polymers, polypyrrole conductive polymers, and polyphenylene vinylene conductive polymers. Can be illustrated.
[0030] (2)低屈折率層 [0030] (2) Low refractive index layer
低屈折率層は、その厚さが 0. 05〜0. 20 mの範囲内で、屈折率が 1. 30〜: L 4 5の層である。なお、本発明における屈折率とは、 25°Cにおける 589nmの屈折率を いう。  The low refractive index layer is a layer having a thickness of 0.05 to 0.20 m and a refractive index of 1.30 to L45. The refractive index in the present invention means a refractive index of 589 nm at 25 ° C.
低屈折率層に使用される材料としては、目的とする特性が得られれば特に限定さ れるものではないが、例えば、含フッ素重合体を含有する硬化性組成物、アクリルモ ノマー、含フッ素アクリルモノマー、エポキシ基含有化合物、含フッ素エポキシ基含有 化合物等の硬化物を挙げることがでる。また、低屈折率層の強度を上げるために、シ リカ微粒子等を配合することもできる。  The material used for the low refractive index layer is not particularly limited as long as the desired properties are obtained. For example, a curable composition containing an fluorinated polymer, an acrylic monomer, and a fluorinated acrylic monomer. And cured products such as epoxy group-containing compounds and fluorine-containing epoxy group-containing compounds. In order to increase the strength of the low refractive index layer, silica fine particles and the like can be blended.
本発明の積層体では、後述する成分 (D)及び成分 (E)を含有する硬化性榭脂組 成物を用いて形成された低屈折率層が必須であり、ここで説明する低屈折率層は、 必須の低屈折率層の他に別途設けられる任意の層である。  In the laminate of the present invention, a low refractive index layer formed using a curable resin composition containing the component (D) and the component (E) described below is essential, and the low refractive index described here is used. The layer is an optional layer separately provided in addition to the essential low refractive index layer.
[0031] (3)高屈折率層 [0031] (3) High refractive index layer
高屈折率層は、その厚さが 0. 05〜0. 20 mの範囲内で、屈折率が 1. 55〜2. 2 0の範囲内である。  The high refractive index layer has a thickness in the range of 0.05 to 0.20 m and a refractive index in the range of 1.55 to 2.20.
高屈折率層を形成するために高屈折率の無機粒子、例えば金属酸ィ匕物粒子を配 合することができる。  In order to form a high refractive index layer, high refractive index inorganic particles such as metal oxide particles can be mixed.
[0032] 金属酸ィ匕物粒子の具体例としては、アンチモン含有酸化錫 (ATO)粒子、錫含有 酸化インジウム (ITO)粒子、酸ィ匕亜鉛 (ΖηΟ)粒子、アンチモン含有 ZnO、 A1含有 Ζ ηθ粒子 ZrO粒子、 TiO粒子、シリカ被覆 TiO粒子、 Al O /ZrO被覆 TiO粒子、 [0032] Specific examples of metal oxide particles include antimony-containing tin oxide (ATO) particles and tin-containing particles. Indium oxide (ITO) particles, acid-zinc (ΖηΟ) particles, antimony-containing ZnO, A1-containing Ζηθ particles ZrO particles, TiO particles, silica-coated TiO particles, Al O / ZrO-coated TiO particles,
2 2 2 2 3 2 2 2 2 2 2 3 2 2
CeO粒子等を挙げることができる。好ましくは、アンチモン含有酸化錫 (ATO)粒子Examples include CeO particles. Preferably, antimony-containing tin oxide (ATO) particles
2 2
、錫含有酸化インジウム (ITO)粒子、リン含有酸化錫 (PTO)粒子、 A1含有 ZnO粒 子、 Al O /ZrO被覆 TiO粒子である。これらの金属酸化物粒子は、一種単独又は These are tin-containing indium oxide (ITO) particles, phosphorus-containing tin oxide (PTO) particles, A1-containing ZnO particles, and Al 2 O 3 / ZrO-coated TiO particles. These metal oxide particles are one kind alone or
2 3 2 2 2 3 2 2
二種以上の組み合わせで使用することができる。  It can be used in a combination of two or more.
また、高屈折率層にハードコート層の機能を持たせることもできる。  Further, the high refractive index layer can have a function of a hard coat layer.
[0033] (4)中屈折率層 [0033] (4) Medium refractive index layer
3種以上の屈折率を有する層を組み合わせる場合に、屈折率が 1. 50〜: L 90であ つて、低屈折率層より高ぐ高屈折率層より低い屈折率を有する層を中屈折率層と表 す。中屈折率層の屈折率は、好ましくは、 1. 50〜: L 80、より好ましくは、 1. 50〜: L 75である。中屈折率層は、その厚さが 0. 05〜0. 20 /z mの範囲内である。  When combining layers having three or more refractive indexes, a layer having a refractive index of 1.50 to: L 90 and having a refractive index higher than that of the low refractive index layer and lower than that of the high refractive index layer is set to the medium refractive index. Represents a layer. The refractive index of the middle refractive index layer is preferably 1.50 to L80, more preferably 1.50 to L75. The thickness of the medium refractive index layer is in the range of 0.05 to 0.20 / z m.
中屈折率層を形成するために、高屈折率の無機粒子、例えば金属酸化物粒子を 酉己合することができる。  In order to form the middle refractive index layer, high refractive index inorganic particles such as metal oxide particles can be combined.
[0034] 金属酸ィ匕物粒子の具体例としては、アンチモン含有酸化錫 (ATO)粒子、錫含有 酸化インジウム(ITO)粒子、 ZnO粒子、アンチモン含有 ZnO、 Al含有 ZnO粒子、 Zr O粒子、 TiO粒子、シリカ被覆 TiO粒子、 Al O /ZrO被覆 TiO粒子、 CeO粒子 [0034] Specific examples of metal oxide particles include antimony-containing tin oxide (ATO) particles, tin-containing indium oxide (ITO) particles, ZnO particles, antimony-containing ZnO, Al-containing ZnO particles, ZrO particles, TiO Particles, silica-coated TiO particles, Al 2 O 3 / ZrO-coated TiO particles, CeO particles
2 2 2 2 3 2 2 2 等を挙げることができる。好ましくは、アンチモン含有酸化錫 (ATO)粒子、錫含有酸 化インジウム(ITO)粒子、リン含有酸化錫(PTO)粒子、 A1含有 ZnO粒子、 ZrO粒 2 2 2 2 3 2 2 2 etc. can be mentioned. Preferably, antimony-containing tin oxide (ATO) particles, tin-containing indium oxide (ITO) particles, phosphorus-containing tin oxide (PTO) particles, A1-containing ZnO particles, ZrO particles
2 子である。これらの金属酸化物粒子は、一種単独又は二種以上の組み合わせで使 用することができる。  2 children. These metal oxide particles can be used singly or in combination of two or more.
[0035] 低屈折率層と高屈折率層を組み合わせることにより反射率を低くすることができ、さ らに、低屈折率層、高屈折率層、中屈折率層を組み合わせることにより、反射率を低 くすることができるとともに色目(ギラツキ)を減らすことができる。  [0035] The reflectance can be lowered by combining the low refractive index layer and the high refractive index layer, and the reflectance can be reduced by combining the low refractive index layer, the high refractive index layer, and the medium refractive index layer. Can be reduced and the glare can be reduced.
[0036] (5)ハードコート層  [0036] (5) Hard coat layer
ハードコート層の具体例としては、 SiO、エポキシ系榭脂、アクリル系榭脂、メラミン  Specific examples of the hard coat layer include SiO, epoxy resin, acrylic resin, melamine
2  2
系榭脂等の材料力も構成するのが好ましい。また、これらの榭脂にシリカ粒子を配合 してちよい。 ハードコート層は積層体の機械的強度を高める効果がある。ハードコート層の厚さ は、 It is also preferable to construct a material strength such as system rosin. In addition, silica particles may be blended with these rosins. The hard coat layer has the effect of increasing the mechanical strength of the laminate. The thickness of the hard coat layer is
通常 0. 5〜50 μ m、好ましくは 1〜30 μ mの範囲である。また、ハードコート層の屈 折率は、通常 1. 45 〜1. 70、好ましくは 1. 45~ 1. 60の範囲である。  Usually, it is in the range of 0.5-50 μm, preferably 1-30 μm. The refractive index of the hard coat layer is usually in the range of 1.45 to 1.70, preferably 1.45 to 1.60.
[0037] (6)基材 [0037] (6) Substrate
本発明の積層体に用いられる基材は、金属、セラミックス、ガラス、プラスチック、木 材、スレート等特に制限はないが、放射線硬化性という生産性の高い、工業的有用 性を発揮できる材料として、例えば、フィルム、ファイバー状の基材に好ましく適用さ れる。特に好ましい材料は、プラスチックフィルム、プラスチック板である。そのようなプ ラスチックとしては、例えば、ポリカーボネート、ポリメチノレメタタリレート、ポリスチレン Zポリメチルメタタリレート共重合体、ポリスチレン、ポリエステル、ポリオレフイン、トリ ァセチルセルロース榭脂、ジエチレングリコールのジァリルカーボネート(CR— 39)、 ABS榭脂、 AS榭脂、ポリアミド、エポキシ榭脂、メラミン榭脂、環化ポリオレフイン榭 脂 (例えば、ノルボルネン系榭脂)等を挙げることができる。本発明の積層体を反射防 止膜として使用する場合、ポリカーボネート、ポリスチレン Zポリメチルメタタリレート共 重合体、トリァセチルセルロース榭脂、環化ポリオレフイン榭脂を挙げることができ、透 明性の高さから、ノルボルネン系榭脂等の環状ォレフィン榭脂が好まし 、。  The substrate used in the laminate of the present invention is not particularly limited, such as metal, ceramics, glass, plastic, wood, slate, etc., but as a material that can exhibit industrial productivity and high productivity of radiation curability, For example, it is preferably applied to a film or a fiber-like substrate. Particularly preferred materials are plastic film and plastic plate. Such plastics include, for example, polycarbonate, polymethylol methacrylate, polystyrene Z polymethyl methacrylate copolymer, polystyrene, polyester, polyolefin, triacetyl cellulose resin, diethylene glycol diallyl carbonate (CR — 39), ABS resin, AS resin, polyamide, epoxy resin, melamine resin, cyclized polyolefin resin (for example, norbornene resin). When the laminate of the present invention is used as an antireflection film, polycarbonate, polystyrene Z polymethyl methacrylate copolymer, triacetyl cellulose resin, and cyclized polyolefin resin can be mentioned, which has high transparency. Furthermore, cyclic olefin fins such as norbornene-based resins are preferred.
[0038] 基材の厚さは、特に限定されないが、通常 30〜300 μ m、好ましくは 50〜200 μ mの範囲である。  [0038] The thickness of the substrate is not particularly limited, but is usually in the range of 30 to 300 µm, preferably 50 to 200 µm.
[0039] (7)その他の層  [0039] (7) Other layers
本発明の積層体の製造において、他の要求、例えば、ノングレア効果、光の選択 吸収効果、耐候性、耐久性、転写性等の機能をさらに付与するために、例えば、 1 μ m以上の光散乱性の粒子を含有する層を加えること、染料を含有する層を加えること 、紫外線吸収剤を含有する層を加えること、接着層を加えること、接着層と剥離層を 加えること等が可能であり、さらに、これらの機能付与成分を本発明で用いる帯電防 止層形成用組成物及び Z又は低屈折率層形成用組成物の 1成分として加えることも 可能である。  In the production of the laminate of the present invention, other functions such as non-glare effect, selective light absorption effect, weather resistance, durability, transferability, etc. are further added, for example, light of 1 μm or more. It is possible to add a layer containing scattering particles, add a layer containing a dye, add a layer containing an ultraviolet absorber, add an adhesive layer, add an adhesive layer and a release layer, etc. In addition, these function-imparting components can be added as one component of the antistatic layer forming composition and Z or the low refractive index layer forming composition used in the present invention.
[0040] 本発明の積層体は、例えば、プラスチック光学部品、タツチパネル、フィルム型液晶 素子、プラスチック筐体、プラスチック容器、建築内装材としての床材、壁材、人工大 理石等の傷付き (擦傷)防止や汚染防止のためのハードコーティング材;各種基材の 接着剤、シ一リング材;印刷インクのバインダー材等として好適に用いることができる。 [0040] The laminate of the present invention is, for example, a plastic optical component, a touch panel, or a film-type liquid crystal. Hard coating materials to prevent scratches and scratches on elements, plastic casings, plastic containers, flooring materials as architectural interior materials, wall materials, artificial stones, etc .; adhesives for various substrates, One ring material; can be suitably used as a binder material for printing ink.
[0041] これらの層は一層のみ形成してもよぐまた、異なる層を二層以上形成してもよい。  [0041] These layers may be formed in only one layer, or two or more different layers may be formed.
また、低、中、高屈折率層の膜厚は、それぞれ通常 60〜150nm、ハードコート層 の膜厚は通常1〜20 111、帯電防止層の膜厚は通常 0. 05〜30 /ζ πιである。  The film thickness of the low, medium and high refractive index layers is usually 60 to 150 nm, the film thickness of the hard coat layer is usually 1 to 20 111, and the film thickness of the antistatic layer is usually 0.05 to 30 / ζ πι. It is.
本発明では、層の製造方法は、公知の塗布と硬化、蒸着、スパッタリング等の方法 により製造できる。  In the present invention, the layer can be produced by a known method such as coating and curing, vapor deposition, or sputtering.
[0042] II.帯電防止層 [0042] II. Antistatic layer
本発明の積層体の基材上に設けられる帯電防止層は、上記帯電防止層形成用組 成物を硬化させて得られ、積層体に導電性、高屈折率膜としての機能及び Ζ又はハ ードコートとしての機能を付与することができる。  The antistatic layer provided on the substrate of the laminate of the present invention is obtained by curing the composition for forming an antistatic layer, and the laminate has a function as a conductive, high refractive index film and A function as a coat coat can be imparted.
以下、液状硬化性組成物の各成分にっ 、て具体的に説明する。  Hereinafter, each component of the liquid curable composition will be specifically described.
[0043] 1.成分 (Α) [0043] 1. Ingredient (Α)
液状硬化性組成物に用いられるリン含有酸化錫粒子 (成分 (Α) )は、得られる液状 硬化性組成物の硬化被膜の導電性を発現させるのに必須な成分である。  The phosphorus-containing tin oxide particles (component (成分)) used in the liquid curable composition are essential components for expressing the conductivity of the cured film of the liquid curable composition to be obtained.
[0044] このようなリン含有酸ィ匕錫粒子の粉体としての市販品としては、例えば、触媒化成 工業 (株)製 商品名: ELCOM TL— 30S (PTO)を挙げることができる。 [0044] Examples of commercially available powders of such phosphorous-containing acid tin particles include, for example, ELCOM TL-30S (PTO) manufactured by Catalyst Kasei Kogyo Co., Ltd.
[0045] 成分 (A)として用いられるリン含有酸化錫粒子は、粉体又は溶媒に分散した状態 で用いることができるが、均一分散性が得易いことから、溶媒中に分散した状態で用 、ることが好まし!/、。 [0045] The phosphorus-containing tin oxide particles used as the component (A) can be used in a state of being dispersed in a powder or a solvent. However, since uniform dispersibility is easily obtained, they are used in a state of being dispersed in a solvent. I like it! /
[0046] 成分 (A)として用いられる酸ィ匕物粒子を溶媒に分散した市販品としては、例えば、 触媒化成工業 (株)製 商品名: ELCOM JX— 1001PTV (プロピレングリコールモ ノメチルエーテル分散の PTO)を挙げることができる。  [0046] Examples of commercially available products in which acid oxide particles used as component (A) are dispersed in a solvent include, for example, product name: ELCOM JX-1001PTV (produced by propylene glycol monomethyl ether dispersion). PTO).
[0047] 成分 (A)の一次粒子径は、形状が球状である場合、 10〜: LOOnmであることが好ま しぐより好ましくは、 10〜50nmである。一次粒子径は、透過型電子顕微鏡により測 定する。 lOnm未満であると、導電性が不足し、 lOOnmを超えると、組成物中で沈降 が発生したり、塗膜の平滑性が低下する。形状が針状のように細長い場合、乾燥粉 末を電子顕微鏡で観察し、数平均の粒子径として求めた値として、短軸平均粒子径 力 SlO〜50nm、長軸数平均粒子径が 100〜2000nmであることが好ましい。長軸粒 子径が 2000nmを超えると、組成物中で沈降が発生する場合がある。 [0047] When the shape is spherical, the primary particle diameter of component (A) is 10 to: LOOnm, more preferably 10 to 50 nm. The primary particle size is measured with a transmission electron microscope. If it is less than lOnm, the conductivity is insufficient, and if it exceeds lOOnm, sedimentation occurs in the composition or the smoothness of the coating film decreases. If the shape is elongated like a needle, dry powder As the values obtained by observing the powder with an electron microscope and obtaining the number average particle diameter, it is preferable that the minor axis average particle diameter force is SlO to 50 nm and the major axis number average particle diameter is 100 to 2000 nm. If the long axis particle diameter exceeds 2000 nm, sedimentation may occur in the composition.
[0048] 成分 (A)の配合量は特に制限されないが、固形分の合計量 100重量%中、好まし くは 25〜85重量%、より好ましくは 30〜70重量%である。配合量が 25重量%未満 では、帯電防止性が劣る場合があり、 85重量%を超えると、塗膜の硬度が劣る場合 がある。ここで、成分 (A)、(B)及び (C)の配合量は、その固形分としての配合量をい [0048] The blending amount of component (A) is not particularly limited, but is preferably 25 to 85% by weight, more preferably 30 to 70% by weight in the total amount of solids of 100% by weight. If the blending amount is less than 25% by weight, the antistatic property may be inferior, and if it exceeds 85% by weight, the hardness of the coating film may be inferior. Here, the blending amounts of components (A), (B), and (C) refer to blending amounts as solid components.
[0049] 2.成分 (B) [0049] 2. Component (B)
液状硬化性組成物に用いられる成分 (B)は、得られる液状硬化性組成物の硬化被 膜の成膜性、透明性の観点から、分子内に 2以上の重合性不飽和基を有する化合 物である。このような成分 (B)を用いることにより、優れた耐擦傷性、有機溶剤耐性を 有する硬化物が得られる。  Component (B) used in the liquid curable composition is a compound having two or more polymerizable unsaturated groups in the molecule from the viewpoint of film formability and transparency of the cured film of the liquid curable composition to be obtained. It is a thing. By using such component (B), a cured product having excellent scratch resistance and organic solvent resistance can be obtained.
[0050] 成分 (B)の具体例としては、例えば、(メタ)アクリルエステル類、ビニル化合物類を 挙げることができる。 [0050] Specific examples of component (B) include (meth) acrylic esters and vinyl compounds.
(メタ)アクリルエステル類としては、トリメチロールプロパントリ(メタ)アタリレート、ジト リメチロールプロパンテトラ(メタ)アタリレート、ペンタエリスリトールトリ(メタ)アタリレー ト、ペンタエリスリトールテトラ (メタ)アタリレート、ジペンタエリスリトールペンタ (メタ)ァ タリレート、ジペンタエリスリトールへキサ(メタ)アタリレート、グリセリントリ(メタ)アタリレ ート、トリス(2—ヒドロキシェチル)イソシァヌレートトリ(メタ)アタリレート、エチレンダリ コールジ (メタ)アタリレート、 1, 3—ブタンジオールジ (メタ)アタリレート、 1, 4—ブタ ンジオールジ (メタ)アタリレート、 1, 6—へキサンジオールジ (メタ)アタリレート、ネオ ペンチルグリコールジ (メタ)アタリレート、ジエチレンダルコールジ (メタ)アタリレート、 トリエチレンダルコールジ (メタ)アタリレート、ジプロピレンダルコールジ (メタ)アタリレ ート、ビス(2—ヒドロキシェチル)イソシァヌレートジ (メタ)アタリレート、ビス((メタ)ァク ノールジ (メタ)アタリレート」とも言う)、及びこれらの化合物を製造する際の出発アル コール類のエチレンォキシド又はプロピレンォキシド付カ卩物のポリ(メタ)アタリレート 類、分子内に 2以上の (メタ)アタリロイル基を有するオリゴエステル (メタ)アタリレート 類、オリゴエーテル (メタ)アタリレート類、オリゴウレタン (メタ)アタリレート類、及びオリ ゴエポキシ (メタ)アタリレート類等を挙げることができる。 (Meth) acrylic esters include trimethylol propane tri (meth) acrylate, ditrimethylol propane tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipenta Erythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, glycerin tri (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, ethylene phthalate (meta ) Atalylate, 1,3-Butanedioldi (meth) atarylate, 1,4-Butanedioldi (meth) atalylate, 1,6-Hexanedioldi (meth) atalylate, Neopentylglycoldi (meth) Atalylate, diethyleneda Cold (meth) acrylate, triethylene dalcol di (meth) acrylate, dipropylene dalcol di (meth) acrylate, bis (2-hydroxyethyl) isocyanurate di (meth) acrylate, bis ( (Meth) alkanol (also called “(meth) acrylate”), and poly (meth) acrylate of the starting alcohols in the production of these compounds with ethylene oxide or propylene oxide , Oligoesters having two or more (meth) attalyloyl groups in the molecule (meth) acrylate, oligo ether (meth) acrylate, oligo urethane (meth) acrylate, and oligoepoxy (meth) acrylate And the like.
[0051] ビニル化合物類としては、ジビュルベンゼン、エチレングリコールジビュルエーテル 、ジエチレングリコールジビニノレエーテル、トリエチレングリコールジビニノレエーテノレ 等を挙げることができる。中でも、ジペンタエリスリトールへキサ (メタ)アタリレート、ジ ペンタエリスリトールペンタ(メタ)アタリレート、トリメチロールプロパントリ(メタ)アタリレ ート、ペンタエリスリトールトリ(メタ)アタリレート、ペンタエリスリトールテトラ (メタ)アタリ レート、ジトリメチロールプロパンテトラ(メタ)アタリレート、トリス(2—ヒドロキシェチル) イソシァヌレートトリ(メタ)アタリレート、ビス(2—ヒドロキシェチル)イソシァヌレートジ( メタ)アタリレート、ビス((メタ)アタリロイルォキシメチル)トリシクロ [5. 2. 1. 02' 6]デカ ンが好ましい。 [0051] Examples of vinyl compounds include dibutene benzene, ethylene glycol dibutyl ether, diethylene glycol divinino ether, triethylene glycol divinino etherate and the like. Among them, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate , Ditrimethylolpropane tetra (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, bis (2-hydroxyethyl) isocyanurate di (meth) acrylate, bis ( (Meth) ataryloxymethyl) tricyclo [5. 2. 1. 0 2 ' 6 ] decane is preferred.
これら (B)成分は、 1種単独で使用してもよいし、 2種以上を併用してもよい。  These (B) components may be used alone or in combination of two or more.
[0052] 成分 (B)の配合量は、固形分の合計量 100重量%中、好ましくは 10〜74重量%、 より好ましくは 20〜65重量%である。成分 (B)の配合量が 10重量%未満では、得ら れる硬化物の硬度が劣る場合があり、 74重量%を超えると、帯電防止性が劣る場合 がある。 [0052] The blending amount of component (B) is preferably 10 to 74% by weight, more preferably 20 to 65% by weight in a total amount of 100% by weight of the solid content. If the blending amount of component (B) is less than 10% by weight, the hardness of the resulting cured product may be inferior. If it exceeds 74% by weight, the antistatic property may be inferior.
[0053] 3.成分 (C) [0053] 3. Component (C)
成分(C)は、 313nmにおけるモル吸光係数が 5, OOOLZmol'cm以下である光 重合開始剤である。ここで、光重合開始剤の 313nmにおけるモル吸光係数とは、 lc mの吸収層に対する 313nmにおける溶液の吸光度とモル濃度の比を意味する。こ のような吸光特性を有する光重合開始剤を用いることにより、硬化膜の表面抵抗を充 分に下げることができる。 313nmにおけるモル吸光係数が 5, OOOLZmol'cmを超 える光重合開始剤を用いた場合には、得られる硬化膜の表面抵抗が高ぐ十分な帯 電防止性能が得られない。  Component (C) is a photopolymerization initiator having a molar extinction coefficient at 313 nm of 5, OOOLZmol'cm or less. Here, the molar extinction coefficient at 313 nm of the photopolymerization initiator means the ratio of the absorbance and molar concentration of the solution at 313 nm to the lcm absorption layer. By using a photopolymerization initiator having such light absorption characteristics, the surface resistance of the cured film can be sufficiently reduced. When a photopolymerization initiator having a molar extinction coefficient at 313 nm of more than 5, OOOLZmol'cm is used, sufficient antistatic performance cannot be obtained due to the high surface resistance of the resulting cured film.
[0054] 帯電防止層形成用組成物は、放射線を照射することだけで硬化するが、成分 (C) は、上記の機能の他、硬化速度をさらに高めることができる。 [0054] The composition for forming an antistatic layer is cured only by irradiation with radiation, but the component (C) can further increase the curing rate in addition to the above functions.
尚、本発明において、放射線とは、可視光線、紫外線、遠紫外線、 X線、電子線、 α線、 j8線、 γ線等を意味する。 In the present invention, radiation means visible light, ultraviolet light, far ultraviolet light, X-rays, electron beams, It means α ray, j8 ray, γ ray, etc.
[0055] 成分 (C)として用いることができる光重合開始剤としては、 1—ヒドロキシシクロへキ シルフヱ二ルケトン、 2, 4, 6 トリメチルベンゾィルジフエニルホスフィンオキサイド、 オリゴ(2 ヒドロキシ一 2—メチルー 1一(4一(1ーメチルビ-ル)フエ-ル)プロパノン[0055] Examples of the photopolymerization initiator that can be used as the component (C) include 1-hydroxycyclohexylphenyl ketone, 2, 4, 6 trimethylbenzoyldiphenylphosphine oxide, oligo (2 hydroxy- 1 2- Methyl-one-one (four-one (1-methylbeal) fuel) propanone
)、 2, 2—ジメトキシ一 1, 2—ジフエニルェタン一 1—オン、 2—ヒドロキシ一 2—メチル 1 フエ-ループロパン 1 オン等が挙げられる。 ), 2,2-dimethoxy-1,2-diphenylethane-1-one, 2-hydroxy-1-2-methyl-1-phenolpropane 1-on, and the like.
[0056] 成分 (C)の配合量は、固形分の合計量 100重量%に対して、好ましくは 0. 1〜15 重量%、より好ましくは 0. 5〜: L0重量%である。成分 (C)は、 1種単独で、又は 2種以 上を組み合わせて用いることができる。 [0056] The blending amount of component (C) is preferably 0.1 to 15 wt%, more preferably 0.5 to L0 wt% with respect to 100 wt% of the total solid content. Component (C) can be used singly or in combination of two or more.
[0057] 4.溶剤 [0057] 4. Solvent
本発明の帯電防止層形成用組成物に用いられる溶剤は、特に制限されるものでは ないが、通常、常圧での沸点が 200°C以下の溶剤が好ましい。具体的には、水、ァ ルコール類、ケトン類、エーテル類、エステル類、炭化水素類、アミド類等が用いられ る。これらは、 1種単独で、又は 2種以上を組み合わせて用いることができる。具体的 には、例えば、プロピレングリコールモノメチルエーテル(PGME)、シクロへキサノン 、メチルェチルケトン、メチルイソブチルケトン、メタノール等が挙げられ、プロピレング リコールモノメチルエーテル(PGME)、シクロへキサノン、メチルェチルケトンが好ま しい。  The solvent used in the composition for forming an antistatic layer of the present invention is not particularly limited, but usually a solvent having a boiling point of 200 ° C. or less at normal pressure is preferred. Specifically, water, alcohols, ketones, ethers, esters, hydrocarbons, amides and the like are used. These can be used alone or in combination of two or more. Specific examples include propylene glycol monomethyl ether (PGME), cyclohexanone, methyl ethyl ketone, methyl isobutyl ketone, methanol and the like, and propylene glycol monomethyl ether (PGME), cyclohexanone, methyl ethyl. Ketones are preferred.
尚、成分 ( として、リン含有酸ィ匕錫粒子の分散体を用いる場合には、分散体に溶 剤が含まれているが、この分散体の溶剤を用いてもよいし、異なる溶剤を添加しても よい。  In the case of using a dispersion of phosphorus-containing acid-tin particles as the component (), the dispersion contains a solvent, but a solvent of this dispersion may be used, or a different solvent may be added. May be.
[0058] アルコール類としては、例えば、メタノール、エタノール、イソプロピルアルコール、ィ ソブタノール、 n—ブタノール、 tert—ブタノール、エトキシエタノール、ブトキシェタノ 一ノレ、ジエチレングリコーノレモノエチノレエーテノレ、ベンジノレアノレコーノレ、フエネチノレア ルコール等を挙げることができる。ケトン類としては、例えば、アセトン、メチルェチル ケトン、メチルイソブチルケトン、シクロへキサノン等を挙げることができる。エーテル類 としては、例えば、ジブチルエーテル、プロピレングリコールモノェチルエーテルァセ テート等を挙げることができる。エステル類としては、例えば、酢酸ェチル、酢酸プチ ル、乳酸ェチル、ァセト酢酸メチル、ァセト酢酸ェチル等を挙げることができる。炭化 水素類としては、例えば、トルエン、キシレン等を挙げることができる。アミド類としては 、例えば、 N, N ジメチルホルムアミド、 N, N ジメチルァセトアミド、 N—メチルピロ リドン等を挙げることができる。 [0058] Examples of alcohols include methanol, ethanol, isopropyl alcohol, isobutanol, n-butanol, tert-butanol, ethoxyethanol, butoxhetano monoole, diethyleneglycololemonoethylenoatenore, benzenoreanoreconole, Examples include phenolic alcohol. Examples of the ketones include acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone. Examples of ethers include dibutyl ether and propylene glycol monoethyl ether acetate. Examples of the esters include ethyl acetate and petit acetate. , Ethyl lactate, methyl acetoacetate, ethyl acetoacetate and the like. Examples of hydrocarbons include toluene and xylene. Examples of amides include N, N dimethylformamide, N, N dimethylacetamide, N-methylpyrrolidone and the like.
[0059] 溶剤の配合量は特に限定されないが、固形分の合計量 100重量部に対し、通常 5 0〜: LOOOO重量部、好まし <は 50〜3000重量部である。  [0059] The amount of the solvent is not particularly limited, but is usually 50 to: LOOOO parts by weight, preferably 50 to 3000 parts by weight, with respect to 100 parts by weight of the total solid content.
[0060] 5.その他の重合性不飽和基を有する化合物  [0060] 5. Other compounds having a polymerizable unsaturated group
帯電防止層形成用組成物には、上記成分 (A)〜(C)以外の添加剤として、その他 の重合性不飽和基を有する化合物 (成分 (F) )を必要に応じて配合することができる 。ここで、成分 (F)とは、分子内に重合性不飽和基を 1つ有する化合物である。  The antistatic layer-forming composition may contain other compounds having a polymerizable unsaturated group (component (F)) as additives other than the above components (A) to (C) as necessary. it can . Here, the component (F) is a compound having one polymerizable unsaturated group in the molecule.
成分 (F)の具体例としては、例えば、 N ビニルピロリドン、 N—ビュル力プロラクタ ム等のビュル基含有ラタタム、イソボル-ル (メタ)アタリレート、ボル-ル (メタ)アタリレ ート、トリシクロデ力-ル (メタ)アタリレート、ジシクロペンタ-ル (メタ)アタリレート、ジシ クロペンテ-ル (メタ)アタリレート、シクロへキシル (メタ)アタリレート等の脂環式構造 含有 (メタ)アタリレート、ベンジル (メタ)アタリレート、 4ーブチルシクロへキシル (メタ) アタリレート、アタリロイルモルホリン、ビュルイミダゾール、ビュルピリジン、 2—ヒドロキ シェチル (メタ)アタリレート、 2—ヒドロキシプロピル (メタ)アタリレート、 2—ヒドロキシ ブチル (メタ)アタリレート、メチル (メタ)アタリレート、ェチル (メタ)アタリレート、プロピ ル (メタ)アタリレート、イソプロピル (メタ)アタリレート、ブチル (メタ)アタリレート、ァミル (メタ)アタリレート、イソブチル (メタ)アタリレート、 t—ブチル (メタ)アタリレート、ペンチ ル (メタ)アタリレート、イソアミル (メタ)アタリレート、へキシル (メタ)アタリレート、ヘプ チル (メタ)アタリレート、ォクチル (メタ)アタリレート、イソオタチル (メタ)アタリレート、 2 ェチルへキシル (メタ)アタリレート、ノ-ル (メタ)アタリレート、デシル (メタ)アタリレ ート、イソデシル (メタ)アタリレート、ゥンデシル (メタ)アタリレート、ドデシル (メタ)ァク リレート、ラウリル (メタ)アタリレート、ステアリル (メタ)アタリレート、イソステアリル (メタ) アタリレート、テトラヒドロフルフリル (メタ)アタリレート、ブトキシェチル (メタ)アタリレー ト、エトキシジエチレングリコール (メタ)アタリレート、ベンジル (メタ)アタリレート、フエ ノキシェチル (メタ)アタリレート、ポリエチレングリコールモノ(メタ)アタリレート、ポリプ ロピレングリコールモノ(メタ)アタリレート、メトキシエチレングリコール(メタ)アタリレー ト、エトキシェチル (メタ)アタリレート、メトキシポリエチレングリコール (メタ)アタリレート 、メトキシポリプロピレングリコール (メタ)アタリレート、ジアセトン (メタ)アクリルアミド、 イソブトキシメチル (メタ)アクリルアミド、 N, N—ジメチル (メタ)アクリルアミド、 t—オタ チル (メタ)アクリルアミド、ジメチルアミノエチル (メタ)アタリレート、ジェチルアミノエチ ル (メタ)アタリレート、 7—ァミノ一 3, 7—ジメチルォクチル (メタ)アタリレート、 N, N— ジェチル (メタ)アクリルアミド、 N, N—ジメチルァミノプロピル (メタ)アクリルアミド、ヒド 口キシブチノレビニノレエーテノレ、ラウリノレビニノレエーテノレ、セチノレビニノレエーテノレ、 2- ェチルへキシルビニルエーテル、下記式(10)で表される化合物等が挙げられる。 Specific examples of component (F) include N-vinylpyrrolidone, rat group-containing ratata such as N-bulu force prolactam, isobornyl (meth) acrylate, boryl (meth) acrylate, tricyclode force. -Mole (meth) acrylate, dicyclopental (meth) acrylate, dicyclopentale (meth) acrylate, cyclohexyl (meth) acrylate, etc. (meth) acrylate, benzyl ( (Meth) Atalylate, 4-Butylcyclohexyl (Meth) Atalylate, Ataliloylmorpholine, Bulimidazole, Bulpyridine, 2-Hydroxychetyl (Meth) Atalylate, 2-Hydroxypropyl (Meth) Atalylate, 2-Hydroxybutyl ( (Meth) acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, Propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, amyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, pentyl (meth) Atalylate, isoamyl (meth) atarylate, hexyl (meth) atarylate, heptyl (meth) atarylate, octyl (meth) atalylate, isooctyl (meth) atalylate, 2-ethylhexyl (meth) atarylate, Nor (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) Atalylate, isostearyl (meth) Atalylate, tetrahydrofurfuryl ( Data) Atari rate, Butokishechiru (meth) Atarire bets, ethoxy diethylene glycol (meth) Atari rate, benzyl (meth) Atari rate, Hue Nokishechiru (meth) Atari, polyethylene glycol mono (meth) Atari rate, polyps Lopylene glycol mono (meth) acrylate, methoxy ethylene glycol (meth) acrylate, ethoxyethyl (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, methoxy polypropylene glycol (meth) acrylate, diacetone (meth) acrylamide, iso Butoxymethyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, t-octyl (meth) acrylamide, dimethylaminoethyl (meth) acrylate, jetylaminoethyl (meth) acrylate, 7-amino 3, 7-Dimethyloctyl (meth) atarylate, N, N- Jetyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, Hydoxybutino levino reeenoate, Laurino levino rea Examples include tenole, cetinolevinoleetenole, 2-ethylhexyl vinyl ether, and a compound represented by the following formula (10).
CH =C (R15) -COO (R160) -Ph-R17 (10) CH = C (R 15 ) -COO (R 16 0) -Ph-R 17 (10)
2 d  2d
(式中、 R15は水素原子又はメチル基を示し、 R16は炭素数 2〜6、好ましくは 2〜4の アルキレン基を示し、 R17は水素原子又は炭素数 1〜12、好ましくは 1〜9のアルキル 基を示し、 Phはフヱ-レン基を示し、 dは 0〜12、好ましくは 1〜8の数を示す。)(In the formula, R 15 represents a hydrogen atom or a methyl group, R 16 represents an alkylene group having 2 to 6 carbon atoms, preferably 2 to 4 carbon atoms, and R 17 represents a hydrogen atom or 1 to 12 carbon atoms, preferably 1 -9 represents an alkyl group, Ph represents a fluorene group, d represents a number of 0 to 12, preferably 1 to 8.)
[0061] 成分(F)の市販品としては、ァロニックス M— 101、 M— 102、 M— 111、 M— 11 3、 M— 114、 M— 117 (以上、東亜合成(株)製);ビスコート LA、 STA、 IBXA、 2 — MTA、 # 192、 # 193 (大阪有機化学(株)製);?¾: エステル AMP— 10G、 A MP— 20G、 AMP— 60G (以上、新中村化学工業 (株)製);ライトアタリレート L— A、 S— A、 IB— XA、 PO— A、 PO— 200A、 NP— 4EA、 NP— 8EA (以上、共栄社 化学 (株)製); FA—511、 FA—512A、 FA—513A (以上、日立化成工業 (株)製) 等が挙げられる。 [0061] Commercially available components (F) include: ALONIX M-101, M-102, M-111, M-113, M-114, M-117 (above, manufactured by Toa Gosei Co., Ltd.); LA, STA, IBXA, 2 — MTA, # 192, # 193 (Osaka Organic Chemical Co., Ltd.); ¾: Esters AMP—10G, A MP—20G, AMP—60G (above, Shin-Nakamura Chemical Co., Ltd.); Light Atylate L—A, S—A, IB—XA, PO—A, PO—200A NP-4EA, NP-8EA (manufactured by Kyoeisha Chemical Co., Ltd.); FA-511, FA-512A, FA-513A (manufactured by Hitachi Chemical Co., Ltd.).
[0062] 6.添加剤  [0062] 6. Additive
帯電防止層形成用組成物には、この他の添加剤として、酸化防止剤、紫外線吸収 剤、光安定剤、熱重合禁止剤、レべリング剤、界面活性剤、滑材等を必要に応じて 配合することができる。酸ィ匕防止剤としては、チバスペシャルティケミカルズ (株)製 商品名:ィルガノックス 1010、 1035、 1076、 1222等、紫外線吸収剤としては、チバ スペシャルティケミカルズ (株)製 商品名:チヌビン P234、 320、 326、 327、 328、 213、 329、シプロイ匕成(株)製 商品名:シーソーブ 102、 103、 501、 202、 712等 、光安定剤としては、チノ スペシャルティケミカルズ (株)製 商品名:チヌビン 292、 1 44、 622LD、三共 (株)製 商品名:サノ—ル LS770、 LS440、住友化学工業 (株) 製 商品名:スミソープ TM— 061等を挙げることができる。 Antistatic layer forming compositions may contain other additives such as antioxidants, UV absorbers, light stabilizers, thermal polymerization inhibitors, leveling agents, surfactants, and lubricants as necessary. Can be blended. Antioxidant agents are manufactured by Ciba Specialty Chemicals Co., Ltd. Trade name: Ilganox 1010, 1035, 1076, 1222, etc. Ultraviolet absorbers are manufactured by Ciba Specialty Chemicals Co., Ltd. Product names: Tinuvin P234, 320, 326 , 327, 328, 213, 329, manufactured by Siploy Kosei Co., Ltd. Product name: Seasorb 102, 103, 501, 202, 712, etc. As a light stabilizer, manufactured by Chino Specialty Chemicals Co., Ltd. Product name: Tinuvin 292, 1 44, 622LD, Sankyo Co., Ltd. trade name: Sanol LS770, LS440, Sumitomo Chemical Co., Ltd. trade name: Sumisorp TM-061.
[0063] このようにして得られた帯電防止層形成用組成物の粘度は、通常 25°Cにおいて、[0063] The viscosity of the antistatic layer-forming composition thus obtained is usually 25 ° C.
1〜20, OOOmPa,sであり、好ましくは 1〜1, OOOmPa,sである。 1 to 20, OOOmPa, s, preferably 1 to 1, OOOmPa, s.
[0064] 7.非導電性粒子 [0064] 7. Non-conductive particles
本発明では、帯電防止層形成用組成物が分離、ゲルィ匕等の不具合を起こさない範 囲で、非導電性粒子、又は非導電性粒子とアルコキシシランィ匕合物とを有機溶媒中 で反応させて得られる粒子を併用してもょ 、。  In the present invention, the non-conductive particles or the non-conductive particles and the alkoxysilane compound are reacted in an organic solvent within a range where the composition for forming an antistatic layer does not cause problems such as separation and gelling. You can also use the resulting particles together.
[0065] 非導電性粒子を成分 (A)であるリン含有酸化錫粒子と併用することにより、帯電防 止機能、即ち、硬化膜としたときの表面抵抗として 1 X 1013ΩΖ口以下の値を維持し ながら、耐擦傷性を向上させることができる。 [0065] By using non-conductive particles in combination with phosphorus-containing tin oxide particles as component (A), the antistatic function, that is, the surface resistance when a cured film is set to a value of 1 X 10 13 Ω or lower While maintaining the above, it is possible to improve the scratch resistance.
[0066] このような非導電性粒子としては、成分 (Α)であるリン含有酸ィ匕錫粒子以外の粒子 であれば特に制限されない。好ましくは、成分 (Α)以外の酸ィ匕物粒子又は金属粒子 である。具体的には、酸化ケィ素、酸ィ匕アルミニウム、酸ィ匕ジルコニウム、酸化チタ- ゥム、酸化セリウム等の酸化物粒子、又はケィ素、アルミニウム、ジルコニウム、チタ- ゥム、及びセリウムよりなる群力 選ばれる 2種類以上の元素を含む酸ィ匕物粒子を挙 げることができる。 [0066] Such non-conductive particles are not particularly limited as long as they are particles other than the phosphorous-containing acid-tin particles as the component (IV). Preferred are acid oxide particles or metal particles other than the component (成分). Specifically, it is composed of oxide particles such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, or silicon, aluminum, zirconium, titanium, and cerium. Group power Picks up oxide particles containing two or more selected elements.
[0067] 非導電性粒子の一次粒子径は、透過型電子顕微鏡観察によって求めた値として、 好ましくは、 0. 1 m以下であり、さらに好ましくは、 0. 001〜0. 08 μ mである。 0. 1 μ mを超えると、組成物中で沈降が発生したり、塗膜の平滑性が低下することがある  [0067] The primary particle diameter of the nonconductive particles is preferably 0.1 m or less, more preferably 0.001 to 0.08 μm, as a value obtained by observation with a transmission electron microscope. . If it exceeds 0.1 μm, sedimentation may occur in the composition or the smoothness of the coating film may be reduced.
[0068] 非導電性粒子を帯電防止層形成用組成物に配合する場合、非導電性粒子とアル コキシシランィ匕合物とを有機溶媒中で加水分解した後混合してもよい。この処理によ り、非導電性粒子の分散安定性が良好になる。 [0068] When blending the non-conductive particles in the composition for forming an antistatic layer, the non-conductive particles and the alkoxysilane compound may be hydrolyzed in an organic solvent and then mixed. This treatment improves the dispersion stability of the non-conductive particles.
[0069] 非導電性粒子の市販品として、例えば、酸ィ匕ケィ素粒子 (例えば、シリカ粒子)とし ては、コロイダルシリカとして、日産化学工業 (株)製 商品名:メタノールシリカゾル、 I PA— ST、 MEK— ST、 NBA -ST, XBA— ST、 DMAC— ST、 ST— UP、 ST— OUPゝ ST— 20、 ST— 40、 ST— C、 ST— N、 ST— 0、 ST— 50、 ST— OL等を挙 げることができる。また粉体シリカとしては、日本ァエロジル (株)製 商品名:ァエロジ ル 130、ァエロジル 300、ァエロジル 380、ァエロジル TT600、ァエロジル 0X50、 旭硝子(株)製
Figure imgf000024_0001
H32, H51, H52, H121, H122, 日 本シリカ工業 (株)製 商品名: E220A、 E220、富士シリシァ (株)製 商品名: SYL YSIA470,日本板硝子 (株)製 商品名: SGフレ—ク等を挙げることができる。 また、酸ィ匕アルミニウム (アルミナ)の水分散品としては、日産化学工業 (株)製 商 品名:アルミナゾル 100、 一 200、 一 520 ;酸化ジルコニウムの分散品としては、住 友大阪セメント (株)製(トルエン、メチルェチルケトン分散のジルコユアゾル);酸化セ リウム水分散液としては、多木化学 (株)製 商品名:ニードラール;アルミナ、酸ィ匕ジ ルコ-ゥム、酸ィ匕チタニウム、等の粉末及び溶剤分散品としては、シーアィ化成 (株) 製 商品名:ナノテック等を挙げることができる。
[0069] Commercially available non-conductive particles include, for example, acid silica particles (eg, silica particles), colloidal silica, manufactured by Nissan Chemical Industries, Ltd., trade names: methanol silica sol, IPA- ST, MEK—ST, NBA-ST, XBA—ST, DMAC—ST, ST—UP, ST—OUP ゝ ST—20, ST—40, ST—C, ST—N, ST—0, ST—50, ST—OL etc. I can make it. As powdered silica, Nippon Aerosil Co., Ltd. Product name: Aerosil 130, Aerosil 300, Aerosil 380, Aerosil TT600, Aerosil 0X50, Asahi Glass Co., Ltd.
Figure imgf000024_0001
H32, H51, H52, H121, H122, manufactured by Nippon Silica Kogyo Co., Ltd. Product name: E220A, E220, manufactured by Fuji Silysia Co., Ltd. Product name: SYL YSIA470, manufactured by Nippon Sheet Glass Co., Ltd. Product name: SG Flakes Etc. In addition, as the water dispersion of oxyaluminum (alumina), product names manufactured by Nissan Chemical Industries, Ltd .: Alumina sol 100, 1 200, 1 520; As the dispersion of zirconium oxide, Sumitomo Osaka Cement Co., Ltd. Product (toluene, methyl ethyl ketone-dispersed zircouazole); as cerium oxide aqueous dispersion, manufactured by Taki Chemical Co., Ltd. Product name: Nidral; Alumina, acid zirconium, acid titanium, Examples of such powders and solvent-dispersed products include trade name: Nanotec manufactured by CIA Kasei Co., Ltd.
[0070] 非導電性粒子の配合割合は、成分 (A)及び成分 (B)の合計量 100重量部に対し て、好ましくは 0. 1〜70重量部、より好ましくは 1〜50重量部である。  [0070] The blending ratio of the non-conductive particles is preferably 0.1 to 70 parts by weight, more preferably 1 to 50 parts by weight with respect to 100 parts by weight of the total amount of the component (A) and the component (B). is there.
[0071] 8.帯電防止層形成用組成物の調製方法  [0071] 8. Method for preparing composition for forming antistatic layer
帯電防止層形成用組成物は、上記 (A)リン含有酸化錫粒子、(B)分子内に 2以上 の重合性不飽和基を有する化合物、(C)光重合開始剤、溶剤、及び必要に応じて、 (F)その他の重合性不飽和基を有する化合物、添加剤、非導電性粒子をそれぞれ 添加して、室温又は加熱条件下で混合することにより調製することができる。具体的 には、ミキサ、ニーダー、ボールミル、三本ロール等の混合機を用いて、調製すること ができる。  The antistatic layer-forming composition comprises (A) phosphorus-containing tin oxide particles, (B) a compound having two or more polymerizable unsaturated groups in the molecule, (C) a photopolymerization initiator, a solvent, and Accordingly, it can be prepared by adding (F) another compound having a polymerizable unsaturated group, an additive and non-conductive particles, and mixing them at room temperature or under heating conditions. Specifically, it can be prepared using a mixer such as a mixer, a kneader, a ball mill, or a three roll.
[0072] 9.帯電防止層の形成方法  [0072] 9. Method for forming antistatic layer
本発明の積層体の帯電防止層は、上述の帯電防止層形成用組成物を上記基材に 塗布、乾燥した後に、放射線を照射して、組成物を硬化させることにより得ることがで きる。  The antistatic layer of the laminate of the present invention can be obtained by applying the antistatic layer-forming composition described above to the substrate and drying it, and then irradiating it with radiation to cure the composition.
得られた帯電防止層の表面抵抗は、 1 X 1013ΩΖ口以下、好ましくは 1 X 1010Ω/ 口以下、より好ましくは I X 108ΩΖ口以下である。表面抵抗が 1 Χ 1013ΩΖ口を超 えると、帯電防止性能が十分でなぐ埃が付着し易くなつたり、付着した埃を容易に 除去できない場合がある。 [0073] 帯電防止層形成用組成物の塗布方法としては特に制限はな!/、が、例えば、ロール コート、スプレーコート、フローコート、ディビング、スクリーン印刷、インクジェット印刷 等の公知の方法を適用することができる。 The surface resistance of the obtained antistatic layer is not more than 1 × 10 13 Ω well, preferably not more than 1 × 10 10 Ω / well, more preferably not more than IX 10 8 Ω well. If the surface resistance exceeds 1 Χ 10 13 Ω, the dust may not be easily removed or the dust may not be removed easily. [0073] The method for applying the composition for forming an antistatic layer is not particularly limited! /, But known methods such as roll coating, spray coating, flow coating, diving, screen printing, and ink jet printing are applied. be able to.
[0074] 帯電防止層形成用組成物の硬化に用いる放射線の線源としては、組成物を塗布 後、短時間で硬化させ得るものである限り特に制限はない。  [0074] The radiation source used for curing the composition for forming an antistatic layer is not particularly limited as long as it can be cured in a short time after the composition is applied.
可視光線の線源としては、例えば、直射日光、ランプ、蛍光灯、レーザー等を、また 、紫外線の線源としては、例えば、水銀ランプ、ハライドランプ、レーザー等を、また、 電子線の線源としては、例えば、市販されているタングステンフィラメントから発生する 熱電子を利用する方式、金属に高電圧パルスを通じて発生させる冷陰極方式及びィ オン化したガス状分子と金属電極との衝突により発生する 2次電子を利用する 2次電 子方式等を挙げることができる。  Examples of the visible ray source include direct sunlight, lamps, fluorescent lamps, and lasers. Examples of the ultraviolet ray source include mercury lamps, halide lamps, and lasers, and electron beam source. For example, a method using a thermoelectron generated from a commercially available tungsten filament, a cold cathode method in which a metal is generated through a high voltage pulse, and a collision between an ionized gaseous molecule and a metal electrode 2 Examples include secondary electron systems that use secondary electrons.
α線、 j8線及び γ線の線源としては、例えば、 6°Co等の核分裂物質を挙げることが でき、 γ線については、加速電子を陽極へ衝突させる真空管等を利用することがで きる。これら放射線は、 1種単独で、又は 2種以上を同時に照射してもよぐまた、 1種 以上の放射線を、一定期間をおいて照射してもよい。 Examples of the source of α rays, j8 rays, and γ rays include fission materials such as 6 ° Co. For γ rays, vacuum tubes that collide accelerated electrons with the anode can be used. . These radiations may be irradiated alone or in combination of two or more kinds. Alternatively, one or more kinds of radiation may be irradiated for a certain period.
[0075] 帯電防止層の膜厚は、 0. 05〜30 μ mであることが好ましい。タツチパネル、 CRT 等の最表面での耐擦傷性を重視する用途では比較的厚ぐ好ましくは 2〜15 /z mで ある。一方、光学フィルムの帯電防止膜として用いる場合、好ましくは 0. 05〜: LO /z m である。  [0075] The film thickness of the antistatic layer is preferably 0.05 to 30 µm. For applications that place importance on scratch resistance on the outermost surface such as touch panels and CRTs, the thickness is relatively thick, preferably 2 to 15 / z m. On the other hand, when used as an antistatic film of an optical film, it is preferably 0.05 to: LO / z m.
また、光学フィルムへ用いる場合、透明性が必要であり、全光線透過率が 85%以 上であることが好ましい。  Further, when used for an optical film, transparency is required, and the total light transmittance is preferably 85% or more.
[0076] III.低屈折率層 [0076] III. Low refractive index layer
本発明の積層体を反射防止膜として用いるためには、少なくとも、上記帯電防止層 の上に低屈折率層を形成する必要がある。本発明の積層体に形成される低屈折率 層は、 (D)エチレン性不飽和基含有含フッ素重合体及び (E)シリカを主成分とする 粒子を含有する低屈折率層形成用組成物からなる硬化物である。  In order to use the laminate of the present invention as an antireflection film, it is necessary to form a low refractive index layer on at least the antistatic layer. The low refractive index layer formed in the laminate of the present invention comprises (D) an ethylenically unsaturated group-containing fluoropolymer and (E) a composition for forming a low refractive index layer containing particles containing silica as a main component. Is a cured product.
以下、成分 (D)及び (E)について説明する。  Hereinafter, components (D) and (E) will be described.
[0077] 1.成分 (D) (D)フッ素を 40質量%以上含有するエチレン性不飽和基含有含フッ素重合体 本発明で使用されるエチレン性不飽和基含有含フッ素重合体は、水酸基含有含フ ッ素重合体と、水酸基と反応可能な官能基とヱチレン性不飽和基とを含有する化合 物とを反応させて得られる。ここで、水酸基と反応可能な官能基とエチレン性不飽和 基とを含有する化合物としては、 1個のイソシァネート基と少なくとも 1個のエチレン性 不飽和基とを含有する化合物、或いは、エチレン性不飽和基含有カルボン酸化合物 又はその誘導体が挙げられる。 [0077] 1. Component (D) (D) Ethylenically unsaturated group-containing fluoropolymer containing 40% by mass or more of fluorine The ethylenically unsaturated group-containing fluoropolymer used in the present invention comprises a hydroxyl group-containing fluoropolymer, a hydroxyl group It can be obtained by reacting a functional group capable of reacting with a compound containing an acetylenically unsaturated group. Here, the compound containing a functional group capable of reacting with a hydroxyl group and an ethylenically unsaturated group includes a compound containing one isocyanate group and at least one ethylenically unsaturated group, or an ethylenically unsaturated group. Examples thereof include saturated group-containing carboxylic acid compounds or derivatives thereof.
[0078] (1)水酸基含有含フッ素重合体 (1) Hydroxyl group-containing fluoropolymer
水酸基含有含フッ素重合体は、下記構造単位 (a)、(b)及び (c)の合計を 100モル %としたときに、(&) 20〜70モル%、 (1)) 1〜70モル%及び(。)5〜70モル%を含ん でなり、かつ、ゲルパーミエーシヨンクロマトグラフィーで測定したポリスチレン換算数 平均分子量力 s5, 000〜500, 000であること力 子まし!/ヽ。 The hydroxyl group-containing fluorine-containing polymer has the following structural units (a), (b) and (c) as the sum of 100 mol%: (&) 20 to 70 mol%, (1) 1 to 70 mol % and (.) comprises 5 to 70 mol%, and gel permeation chromatography chromatography polystyrene reduced number average molecular weight force s 5 measured at, 000-500, Mashi it forces the child is 000! /ヽ.
(a)下記一般式(1)で表される構造単位。  (a) A structural unit represented by the following general formula (1).
(b)下記一般式 (2)で表される構造単位。  (b) A structural unit represented by the following general formula (2).
(c)下記一般式 (3)で表される構造単位。  (c) A structural unit represented by the following general formula (3).
このように構成することにより、低屈折率性、耐擦傷性、塗工性、及び耐久性に優れ た塗膜を得ることができる。  By comprising in this way, the coating film excellent in the low refractive index property, scratch resistance, coating property, and durability can be obtained.
[0079] [化 6] [0079] [Chemical 6]
F R1 —— C—— C—— (1 ) FR 1 —— C—— C—— (1)
[0080] [一般式(1)中、 R1はフッ素原子、フルォロアルキル基、又は OR2で表される基([In general formula (1), R 1 represents a fluorine atom, a fluoroalkyl group, or a group represented by OR 2 (
R2はアルキル基、又はフルォロアルキル基を示す)を示す] R 2 represents an alkyl group or a fluoroalkyl group)]
[0081] [化 7] [0081] [Chemical 7]
Figure imgf000026_0001
[0082] [一般式(2)中、 R3は水素原子又はメチル基を、 R4はアルキル基、 (CH ) OR5
Figure imgf000026_0001
[In general formula (2), R 3 represents a hydrogen atom or a methyl group, R 4 represents an alkyl group, (CH 3) OR 5
2 若しくは OCOR5で表される基 (R5はアルキル基又はフルォロアルキル基を、 Xは 0 又は 1の数を示す)、カルボキシル基、又はアルコキシカルボ-ル基を示す] 2 or a group represented by OCOR 5 (R 5 represents an alkyl group or a fluoroalkyl group, X represents the number of 0 or 1), a carboxyl group, or an alkoxycarbo group]
[0083] [化 8] [0083] [Chemical 8]
H R6 —— C― C—— (3) H R7 HR 6 —— C— C—— (3) HR 7
[0084] [一般式(3)中、 R6は水素原子又はメチル基を、 R7は—(CH ) — OR27又は— OC [In the general formula (3), R 6 represents a hydrogen atom or a methyl group, R 7 represents — (CH 2) —OR 27 or —OC
2  2
OR27で表される基 (R27は水素原子、ヒドロキシアルキル基又はグリシジル基を、 Vは 0 〜2の数を示す)を示す] A group represented by OR 27 (R 27 represents a hydrogen atom, a hydroxyalkyl group or a glycidyl group, and V represents a number of 0 to 2)]
(1)構造単位 (a)  (1) Structural unit (a)
一般式(1)において、 R1及び R2のフルォロアルキル基としては、トリフルォロメチル 基、パーフルォロェチル基、パーフルォロプロピル基、パーフルォロブチル基、パー フルォ口へキシル基、パーフルォロシクロへキシル基等の炭素数 1〜6のフルォロア ルキル基が挙げられる。また、 R2のアルキル基としては、メチル基、ェチル基、プロピ ル基、ブチル基、へキシル基、シクロへキシル基等の炭素数 1〜6のアルキル基が挙 げられる。 In the general formula (1), the fluoroalkyl groups of R 1 and R 2 are trifluoromethyl group, perfluoroethyl group, perfluoropropyl group, perfluorobutyl group, perfluorohexyl. And a fluoroalkyl group having 1 to 6 carbon atoms such as a perfluorocyclohexyl group. Examples of the alkyl group for R 2 include alkyl groups having 1 to 6 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, and a cyclohexyl group.
[0085] 構造単位 (a)は、含フッ素ビニル単量体を重合成分として用いることにより導入する ことができる。このような含フッ素ビュル単量体としては、少なくとも 1個の重合性不飽 和二重結合と、少なくとも 1個のフッ素原子とを有する化合物であれば特に制限され るものではない。このような例としてはテトラフルォロエチレン、へキサフルォロプロピ レン、 3, 3, 3—トリフルォロプロピレン等のフルォロレフィン類;アルキルパーフルォ 口ビュルエーテル又はアルコキシアルキルパーフルォロビュルエーテル類;パーフル ォロ(メチルビ-ルエーテル)、パーフルォロ(ェチルビ-ルエーテル)、パーフルォロ (プロピルビニルエーテル)、パーフルォロ(ブチルビニルエーテル)、パーフルォロ( イソブチルビ-ルエーテル)等のパーフルォロ(アルキルビュルエーテル)類;パーフ ルォロ(プロポキシプロピルビュルエーテル)等のパーフルォロ(アルコキシアルキル ビュルエーテル)類の一種単独又は二種以上の組み合わせが挙げられる。 [0085] The structural unit (a) can be introduced by using a fluorine-containing vinyl monomer as a polymerization component. Such a fluorine-containing butyl monomer is not particularly limited as long as it is a compound having at least one polymerizable unsaturated double bond and at least one fluorine atom. Examples of this include fluoroolefins such as tetrafluoroethylene, hexafluoropropylene, 3, 3, 3-trifluoropropylene; alkyl perfluoro oral ether or alkoxyalkyl perfluorobule. Perfluoro (alkyl vinyl ether) such as perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), perfluoro (propyl vinyl ether), perfluoro (butyl vinyl ether), perfluoro (isobutyl vinyl ether), etc .; Perfluoro (alkoxyalkyl) such as propoxypropyl butyl ether (Bulether)) may be used singly or in combination of two or more.
これらの中でも、へキサフルォロプロピレンとパーフルォロ(アルキルビュルエーテ ル)又はパーフルォロ(アルコキシアルキルビュルエーテル)がより好まし 、。  Of these, hexafluoropropylene and perfluoro (alkyl butyl ether) or perfluoro (alkoxy alkyl butyl ether) are more preferable.
[0086] 尚、構造単位 (a)の含有率は、前記構造単位 (a)、 (b)及び (c)の合計を 100モル %としたときに、 20〜70モル%とすることが好ましい。この理由は、含有率が 20モル %未満になると、含フッ素重合体のフッ素含有率が低ぐ本発明が意図するところの フッ素含有材料の光学的特徴である、低屈折率の発現が困難となる場合があるため であり、一方、含有率が 70モル%を超えると、水酸基含有含フッ素重合体の有機溶 剤への溶解性、透明性、又は基材への密着性が低下する場合があるためである。 また、このような理由により、構造単位 (a)の含有率を、 30〜65モル%とするのがよ り好ましく、 40〜60モル%とするのがさらに好まし!/、。  [0086] The content of the structural unit (a) is preferably 20 to 70 mol% when the total of the structural units (a), (b) and (c) is 100 mol%. . This is because when the content is less than 20 mol%, the fluorine content of the fluoropolymer is low, and it is difficult to develop a low refractive index, which is an optical characteristic of the fluorine-containing material intended by the present invention. On the other hand, if the content exceeds 70 mol%, the solubility of the hydroxyl group-containing fluoropolymer in the organic solvent, transparency, or adhesion to the substrate may be reduced. Because there is. For these reasons, the content of the structural unit (a) is more preferably from 30 to 65 mol%, and even more preferably from 40 to 60 mol%! /.
[0087] (2)構造単位 (b)  [0087] (2) Structural unit (b)
一般式(2)において、 R4又は R5のアルキル基としては、メチル基、ェチル基、プロピ ル基、へキシル基、シクロへキシル基、ラウリル基等の炭素数 1〜12のアルキル基が 挙げられ、 ITのアルコキシカルボ-ル基としては、メトキシカルボ-ル基、エトキシカ ルポ-ル基等が挙げられ、 R5のフルォロアルキル基としては、トリフルォロメチル基、 パーフルォロェチル基、パーフルォロプロピル基、パーフルォロブチル基、パーフル ォ口へキシル基、 2—(トリフルォロメチル)ェチル基、 2—(パーフルォロェチル)ェチ ル基、 2—(パーフルォロプロピル)ェチル基、 2—(パーフルォロブチル)ェチル基、 2- (パーフルォロペンチル)ェチル基、 2—(パーフルォ口へキシル)ェチル基、 2— (パーフルォロォクチル)ェチル基、 2—(パーフルォロノ-ル)ェチル基、 2—(パーフ ルォロデシル)ェチル基等が挙げられる。 In the general formula (2), the alkyl group of R 4 or R 5 is an alkyl group having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a hexyl group, a cyclohexyl group, or a lauryl group. Examples of the ITl alkoxycarbol group include a methoxycarbol group and an ethoxycarporo group, and examples of the fluoroalkyl group for R 5 include a trifluoromethyl group, a perfluoroethyl group, Perfluoropropyl, perfluorobutyl, perfluorohexyl, 2- (trifluoromethyl) ethyl, 2- (perfluoroethyl) ethyl, 2- (per Fluoropropyl) ethyl group, 2- (perfluorobutyl) ethyl group, 2- (perfluoropentyl) ethyl group, 2- (perfluorohexyl) ethyl group, 2- (perfluoroalkyl group) Octyl) ethyl group, 2- (perful Lono - Le) Echiru group, 2- (Pfaff Ruorodeshiru) Echiru group.
[0088] 構造単位 (b)は、上述の置換基を有するビュル単量体を重合成分として用いること により導入することができる。このようなビュル単量体の例としては、メチルビ-ルエー テノレ、ェチノレビニノレエーテノレ、 n—プロピノレビニノレエーテノレ、イソプロピノレビニノレエ一 テル、 n—ブチルビニルエーテル、イソブチルビニルエーテル、 tert—ブチルビニル エーテノレ、 n—ペンチノレビニノレエーテノレ、 n—へキシノレビニノレエーテノレ、 n—才クチ ノレビ-ノレエーテノレ、 n—ドデシノレビ-ノレエーテノレ、 2—ェチノレへキシノレビ-ノレエーテ ル、シクロへキシルビ-ルエーテル等のアルキルビュルエーテル若しくはシクロアル キルビュルエーテル類;ェチルァリルエーテル、ブチルァリルエーテル等のァリルェ 一テル類;酢酸ビュル、プロピオン酸ビュル、酪酸ビュル、ピバリン酸ビュル、力プロ ン酸ビュル、バーサチック酸ビュル、ステアリン酸ビュル等のカルボン酸ビュルエステ ル類;メチル (メタ)アタリレート、ェチル (メタ)アタリレート、 n—ブチル (メタ)アタリレー ト、イソブチル (メタ)アタリレート、 2—メトキシェチル (メタ)アタリレート、 2—エトキシェ チル (メタ)アタリレート、 2- (n—プロボキシ)ェチル (メタ)アタリレート等の (メタ)ァク リル酸エステル類;(メタ)アクリル酸、クロトン酸、マレイン酸、フマル酸、ィタコン酸等 の不飽和カルボン酸類;及び以下の構造式を有するものが挙げられる。 [0088] The structural unit (b) can be introduced by using the above-mentioned butyl monomer having a substituent as a polymerization component. Examples of such bur monomers include methyl vinyl ethere, ethino levinino le ethere, n- propino levinino ethere, isopropino levinino ether, n-butyl vinyl ether, isobutyl vinyl ether, tert -Butyl vinyl etherenole, n-pentinolevinoreethenore, n-hexinorevininoreatenore, n-year-old cubinorebi-noreethenore, n-dodecinolevinorethenore, 2-ethinorehexinolevinorete Alkyl butyl ethers or cycloalkyl butyl ethers such as butyl butyl ether; aralkyl ethers such as ethyl allyl ether, butyl allyl ether; butyl acetate, butyl propionate, butyl butyrate, pivalate butyl, Carboxylic acid buesters such as bisprotonate, versatic bur, and stearate; methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate (Meth) acrylic acid esters such as acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2- (n-propoxy) ethyl (meth) acrylate; (meth) acrylic Unsaturated carbohydrate such as acid, crotonic acid, maleic acid, fumaric acid, itaconic acid Acids; those with and following structural formulas are exemplified.
[化 9] [Chemical 9]
H C: CR28 HC: CR 28
Figure imgf000029_0001
Figure imgf000029_0001
H,C=CR2e H2C=C 2e H, C = CR 2e H 2 C = C 2e
0(CH2)v 0(CH2)w— C4F9 0 (CH 2 ) v 0 (CH 2 ) w — C 4 F 9
H2C=CR28 H2C=CR2S H 2 C = CR 28 H 2 C = CR 2S
0(CH2)リ ■C 5r11 0(CH2)w C6F13 0 (CH 2 ) Li C 5 r 11 0 (CH 2 ) w C 6 F 13
Figure imgf000029_0002
[0090] (式中、 R28は水素原子又はメチル基であり、 wは 0〜2の数を表す。) これらは一種単独又は二種以上の組み合わせで使用できる。
Figure imgf000029_0002
(Wherein R 28 represents a hydrogen atom or a methyl group, and w represents a number of 0 to 2). These may be used alone or in combinations of two or more.
[0091] 尚、構造単位 (b)の含有率は、前記構造単位 (a)、(b)及び (c)の合計を 100モル %としたときに、 1〜70モル%とすることが好ましい。この理由は、含有率が 1モル% 未満になると、水酸基含有含フッ素重合体の有機溶剤への溶解性が低下する場合 があるためであり、一方、含有率が 70モル%を超えると、水酸基含有含フッ素重合体 の透明性、及び低反射率性等の光学特性が低下する場合があるためである。  [0091] The content of the structural unit (b) is preferably 1 to 70 mol% when the total of the structural units (a), (b) and (c) is 100 mol%. . The reason for this is that when the content is less than 1 mol%, the solubility of the hydroxyl group-containing fluoropolymer in the organic solvent may be lowered. On the other hand, when the content exceeds 70 mol%, This is because the optical properties such as transparency and low reflectivity of the fluorinated polymer may be deteriorated.
また、このような理由により、構造単位 (b)の含有率を、 2〜65モル%とするのがより 好ましぐ 3〜60モル%とするのがさらに好ましい。  For this reason, the content of the structural unit (b) is more preferably 3 to 60 mol%, more preferably 2 to 65 mol%.
[0092] (3)構造単位 (c)  [0092] (3) Structural unit (c)
一般式(3)において、 R27のヒドロキシアルキル基としては、 2—ヒドロキシェチル基、 2—ヒドロキシプロピル基、 3—ヒドロキシプロピル基、 4ーヒドロキシブチル基、 3—ヒド ロキシブチル基、 5—ヒドロキシペンチル基、 6—ヒドロキシへキシル基等が挙げられる In the general formula (3), the hydroxyalkyl group of R 27, 2-hydroxy E butyl group, 2-hydroxypropyl, 3-hydroxypropyl group, 4-hydroxybutyl group, 3-hydrate Rokishibuchiru group, 5-hydroxy Examples include pentyl group and 6-hydroxyhexyl group.
[0093] 構造単位 (c)は、水酸基含有ビニル単量体を重合成分として用いることにより導入 することができる。このような水酸基含有ビュル単量体の例としては、 2—ヒドロキシェ チルビニルエーテル、 3—ヒドロキシプロピルビニルエーテル、 2—ヒドロキシプロピル ビニルエーテル、 4ーヒドロキシブチルビニルエーテル、 3—ヒドロキシブチルビニル エーテル、 5—ヒドロキシペンチルビニルエーテル、 6—ヒドロキシへキシルビニルェ 一テル等の水酸基含有ビュルエーテル類、 2—ヒドロキシェチルァリルエーテル、 4 ーヒドロキシブチルァリルエーテル、グリセロールモノアリルエーテル等の水酸基含有 ァリルエーテル類、ァリルアルコール等が挙げられる。 [0093] The structural unit (c) can be introduced by using a hydroxyl group-containing vinyl monomer as a polymerization component. Examples of such hydroxyl-containing butyl monomers include 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 2-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, 3-hydroxybutyl vinyl ether, 5-hydroxypentyl. Hydroxyl-containing butyl ethers such as vinyl ether, 6-hydroxyhexyl vinyl ether, etc., hydroxyl-containing butyl ethers such as 2-hydroxyethyl allyl ether, 4-hydroxybutyl allyl ether, glycerol monoallyl ether, allyl alcohol, etc. Can be mentioned.
また、水酸基含有ビニル単量体としては、上記以外にも、 2—ヒドロキシェチル (メタ )アタリレート、 2—ヒドロキシブチル (メタ)アタリレート、 2—ヒドロキシプロピル (メタ)ァ タリレート、力プロラタトン (メタ)アタリレート、ポリプロピレングリコール (メタ)アタリレー ト等を用いることができる。  In addition to the above, hydroxyl group-containing vinyl monomers include 2-hydroxyethyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and force prolatatone ( (Meth) acrylate, polypropylene glycol (meth) atrelate, etc. can be used.
[0094] 尚、構造単位 (c)の含有率は、前記構造単位 (a)、 (b)及び (c)の合計を 100モル %としたときに、 5〜70モル%とすることが好ましい。この理由は、含有率が 5モル% 未満になると、水酸基含有含フッ素重合体の有機溶剤への溶解性が低下する場合 があるためであり、一方、含有率が 70モル%を超えると、水酸基含有含フッ素重合体 の透明性、及び低反射率性等の光学特性が低下する場合があるためである。 [0094] The content of the structural unit (c) is preferably 5 to 70 mol% when the total of the structural units (a), (b) and (c) is 100 mol%. . This is because the content is 5 mol% This is because the solubility of the hydroxyl group-containing fluoropolymer in an organic solvent may be reduced when the content is less than 70% by mole. On the other hand, if the content exceeds 70 mol%, the transparency of the hydroxyl group-containing fluoropolymer may be reduced. This is because optical characteristics such as low reflectivity may deteriorate.
また、このような理由により、構造単位 (c)の含有率を、 5〜65モル%とするのがより 好ましぐ 5〜60モル%とするのがさらに好ましい。  For this reason, the content of the structural unit (c) is more preferably 5 to 65 mol%, and further preferably 5 to 60 mol%.
[0095] (4)構造単位 (d)及び構造単位 (e) [0095] (4) Structural unit (d) and structural unit (e)
前記水酸基含有含フッ素重合体は、前記構造単位 (a)、(b)及び (c)の合計 100モ ル部に対して、ァゾ基含有ポリシロキサン化合物に由来する下記構造単位 (d)を 0. 1〜 10モル部を含むことが好ましい。  The hydroxyl group-containing fluoropolymer comprises the following structural unit (d) derived from an azo group-containing polysiloxane compound with respect to a total of 100 mole parts of the structural units (a), (b) and (c). 0.1 to 10 mol parts are preferred.
(d)下記一般式 (4)で表される構造単位。  (d) A structural unit represented by the following general formula (4).
[0096] [化 10] [0096] [Chemical 10]
R8 R 8
—— Si— 0—— (4) R9 —— Si— 0—— (4) R 9
[0097] [一般式 (4)中、 R8及び R9は、同一でも異なっていてもよぐ水素原子、アルキル基[In the general formula (4), R 8 and R 9 may be the same or different and may be a hydrogen atom or an alkyl group.
、ハロゲン化アルキル基、又はァリール基を示す] , Represents a halogenated alkyl group or an aryl group]
構造単位 (d)を含むことにより、耐擦傷性が向上する。  By including the structural unit (d), the scratch resistance is improved.
[0098] また、本発明のエチレン性不飽和基含有含フッ素重合体にぉ 、て、上記構単位 (d[0098] In addition, the ethylenically unsaturated group-containing fluoropolymer of the present invention has the above structural unit (d
)を下記構造単位 (e)の一部として含むことが好ま 、。 ) As part of the structural unit (e) below.
(e)前記一般式 (6)で表される構造単位。  (e) A structural unit represented by the general formula (6).
[0099] [化 11] [0099] [Chemical 11]
Figure imgf000031_0001
Figure imgf000031_0001
[0100] [一般式 (6)中、 RU〜R14は、同一でも異なっていてもよぐ水素原子、アルキル基、 又はシァノ基を示し、 R15〜R18は、同一でも異なっていてもよぐ水素原子又はアルキ ル基、ハロゲン化アルキル基、又はァリール基を示し、 p、 qは 1〜6の数、 s、 tは 0〜6 の数、 yは 1〜200の数を示す。 ] [In general formula (6), R U to R 14 represent a hydrogen atom, an alkyl group, or a cyan group, which may be the same or different, and R 15 to R 18 are the same or different. A hydrogen atom or an alkyl group, a halogenated alkyl group, or an aryl group; p and q are numbers from 1 to 6, and s and t are 0 to 6 Y represents a number from 1 to 200. ]
[0101] 以下、構造単位 (d)及び (e)につ 、て説明する。 [0101] Hereinafter, the structural units (d) and (e) will be described.
[0102] 一般式 (4)にお!/、て、 R8又は R9のアルキル基としては、メチル基、ェチル基、プロピ ル基等の炭素数 1〜3のアルキル基力 ハロゲンィ匕アルキル基としてはトリフルォロメ チル基、パーフルォロェチル基、パーフルォロプロピル基、パーフルォロブチル基等 の炭素数 1〜4のフルォロアルキル基等力 ァリール基としてはフエ-ル基、ベンジル 基、ナフチル基等がそれぞれ挙げられる。 [0102] In general formula (4), the alkyl group of R 8 or R 9 is an alkyl group having 1 to 3 carbon atoms, such as a methyl group, an ethyl group, or a propyl group. As a trifluoromethyl group, a perfluoroethyl group, a perfluoropropyl group, a perfluorobutyl group, etc. Examples thereof include a naphthyl group.
[0103] 構造単位 (d)は、前記一般式 (4)で表されるポリシロキサンセグメントを有するァゾ 基含有ポリシロキサン化合物を用いることにより導入することができる。このようなァゾ 基含有ポリシロキサン化合物の例としては、下記一般式 (7)で表される化合物が挙げ られる。  [0103] The structural unit (d) can be introduced by using an azo group-containing polysiloxane compound having a polysiloxane segment represented by the general formula (4). Examples of such azo group-containing polysiloxane compounds include compounds represented by the following general formula (7).
[0104] [化 12]  [0104] [Chemical 12]
Figure imgf000032_0001
Figure imgf000032_0001
[0105] [一般式 (7)中、 RU〜R"、 R15〜R18、 p、 q、 s、 t、及び yは、上記一般式 (6)と同じで あり、 zは 1〜20の数である。 ] [In the general formula (7), R U to R ", R 15 to R 18 , p, q, s, t, and y are the same as in the general formula (6), and z is 1 to It is a number of 20.]
[0106] 一般式(7)で表される化合物を用いた場合には、構造単位 (d)は、構造単位 (e)の 一部として水酸基含有含フッ素重合体に含まれる。この場合、一般式(7)において、 RU〜R"のアルキル基としては、メチル基、ェチル基、プロピル基、へキシル基、シク 口へキシル基等の炭素数 1〜12のアルキル基が挙げられ、 R15〜R18のアルキル基と してはメチル基、ェチル基、プロピル基等の炭素数 1〜3のアルキル基が挙げられる [0106] When the compound represented by the general formula (7) is used, the structural unit (d) is included in the hydroxyl group-containing fluoropolymer as a part of the structural unit (e). In this case, in the general formula (7), as the alkyl group represented by R U to R ″, an alkyl group having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a hexyl group, and a cyclohexyl group is exemplified. Examples of the alkyl group of R 15 to R 18 include an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, and a propyl group.
[0107] 本発明にお 、て、上記一般式 (7)で表されるァゾ基含有ポリシロキサンィ匕合物とし ては、下記一般式 (8)で表される化合物が特に好ま 、。 In the present invention, the azo group-containing polysiloxane compound represented by the general formula (7) is particularly preferably a compound represented by the following general formula (8).
[0108] [化 13]
Figure imgf000033_0001
[0108] [Chemical 13]
Figure imgf000033_0001
[0109] [一般式 (8)中、 y及び zは、上記一般式(7)と同じである。 ]  [In the general formula (8), y and z are the same as those in the general formula (7). ]
[0110] 尚、構造単位 (d)の含有率を、前記構造単位 (a)、 (b)及び (c)の合計 100モル部 に対して、 0. 1〜10モル部とすることが好ましい。この理由は、含有率が 0. 1モル部 未満になると、硬化後の塗膜の表面滑り性が低下し、塗膜の耐擦傷性が低下する場 合があるためであり、一方、含有率が 10モル部を超えると、水酸基含有含フッ素重合 体の透明性に劣り、コート材として使用する際に、塗布時にハジキ等が発生し易くな る場合があるためである。  [0110] The content of the structural unit (d) is preferably 0.1 to 10 mole parts with respect to 100 mole parts in total of the structural units (a), (b) and (c). . The reason for this is that when the content is less than 0.1 mol part, the surface slipperiness of the coated film after curing may be lowered, and the scratch resistance of the coated film may be lowered. If the amount exceeds 10 parts by mole, the transparency of the hydroxyl group-containing fluoropolymer is inferior, and when used as a coating material, repelling or the like may easily occur during coating.
また、このような理由により、構造単位 (d)の含有率を、 0. 1〜5モル部とするのがよ り好ましぐ 0. 1〜3モル部とするのがさらに好ましい。同じ理由により、構造単位 (e) の含有率は、その中に含まれる構造単位 (d)の含有率を上記範囲にするよう決定す ることが望ましい。  For these reasons, the content of the structural unit (d) is more preferably 0.1 to 5 mol parts, and even more preferably 0.1 to 3 mol parts. For the same reason, it is desirable that the content of the structural unit (e) is determined so that the content of the structural unit (d) contained therein falls within the above range.
[0111] (5)構造単位 (f) [0111] (5) Structural unit (f)
さらに、上記水酸基含有含フッ素重合体は、下記構造単位 (f) 0. 1〜5モル%を含 むことが好ましい。  Further, the hydroxyl group-containing fluoropolymer preferably contains the following structural unit (f) 0.1 to 5 mol%.
(f)下記一般式 (5)で表される構造単位。  (f) A structural unit represented by the following general formula (5).
[0112] [化 14]  [0112] [Chemical 14]
F R10 FR 10
—— 、 ——,
( — C—— (5)  (— C—— (5)
F F  F F
[0113] [一般式 (5)中、 R1Uは乳化作用を有する基を示す] [0113] [In general formula (5), R 1U represents a group having an emulsifying action]
[0114] 構造単位 (f)を含むことにより、塗工性が向上する。 [0114] By including the structural unit (f), coatability is improved.
[0115] 以下、構造単位 (f)について説明する。 [0115] Hereinafter, the structural unit (f) will be described.
一般式 (5)において、 R1C>の乳化作用を有する基としては、疎水性基及び親水性基 の双方を有し、かつ、親水性基がポリエチレンオキサイド、ポリプロピレンオキサイド等 のポリエーテル構造である基が好まし 、。 In the general formula (5), the group having an emulsifying action of R 1C> has both a hydrophobic group and a hydrophilic group, and the hydrophilic group is polyethylene oxide, polypropylene oxide, etc. Preferred are groups that are polyether structures.
[0116] このような乳化作用を有する基の例としては下記一般式 (9)で表される基が挙げら れる。  [0116] Examples of such a group having an emulsifying action include a group represented by the following general formula (9).
[0117] [化 15] [0117] [Chemical 15]
Figure imgf000034_0001
Figure imgf000034_0001
[0118] [一般式(9)中、 nは 1〜20の数、 mは 0〜4の数、 uは 3〜50の数を示す」  [0118] [In general formula (9), n is a number from 1 to 20, m is a number from 0 to 4, and u is a number from 3 to 50.]
[0119] 構造単位 (f)は、反応性乳化剤を重合成分として用いることにより導入することがで きる。このような反応性乳化剤としては、下記一般式(10)で表される化合物が挙げら れる。  [0119] The structural unit (f) can be introduced by using a reactive emulsifier as a polymerization component. Examples of such reactive emulsifiers include compounds represented by the following general formula (10).
[0120] [化 16] [0120] [Chemical 16]
Figure imgf000034_0002
Figure imgf000034_0002
[0121] [一般式(10)中、 n、 m、及び uは、上記一般式(9)と同様である] [In general formula (10), n, m, and u are the same as in general formula (9) above]
[0122] 尚、構造単位 (f)の含有率を、前記構造単位 (a)、 (b)及び (c)の合計 100モル部 に対して、 0. 1〜5モル部とすることが好ましい。この理由は、含有率が 0. 1モル部 以上になると、水酸基含有含フッ素重合体の溶剤への溶解性が向上し、一方、含有 率が 5モル部以内であれば、硬化性榭脂組成物の粘着性が過度に増加せず、取り 扱!、が容易になり、コート材等に用いても耐湿性が低下しな 、ためである。 [0122] The content of the structural unit (f) is preferably 0.1 to 5 mol parts with respect to 100 mol parts in total of the structural units (a), (b) and (c). . The reason for this is that when the content is 0.1 mol part or more, the solubility of the hydroxyl group-containing fluoropolymer in the solvent is improved. On the other hand, if the content is within 5 mol parts, the curable resin composition This is because the stickiness of the object does not increase excessively, it is easy to handle, and the moisture resistance does not decrease even when used as a coating material.
また、このような理由により、構造単位 (f)の含有率を、水酸基含有含フッ素重合体 の全体量に対して、 0. 1〜3モル部とするのがより好ましぐ 0. 2〜3モル部とするの 力 Sさらに好ましい。  For these reasons, the content of the structural unit (f) is more preferably 0.1 to 3 mole parts with respect to the total amount of the hydroxyl group-containing fluoropolymer. A force of 3 mole parts S is more preferable.
[0123] (6)分子量 [0123] (6) Molecular weight
水酸基含有含フッ素重合体は、ゲルパーミエーシヨンクロマトグラフィー(以下「GP C」という。)で、テトラヒドロフラン(以下「丁1^」という。)を溶剤として測定したポリスチ レン換算数平均分子量が 5, 000〜500, 000であることが好ましい。この理由は、数 平均分子量が 5, 000未満になると、水酸基含有含フッ素重合体の機械的強度が低 下する場合があるためであり、一方、数平均分子量が 500, 000を超えると、後述す る硬化性榭脂組成物の粘度が高くなり、薄膜コーティングが困難となる場合がるため である。 Hydroxyl group-containing fluorine-containing polymers are obtained by gel permeation chromatography (hereinafter referred to as “GP C”) and measured by using tetrahydrofuran (hereinafter referred to as “Ding 1 ^”) as a solvent. The number average molecular weight in terms of ren is preferably 5,000 to 500,000. The reason for this is that when the number average molecular weight is less than 5,000, the mechanical strength of the hydroxyl group-containing fluoropolymer may be reduced. On the other hand, when the number average molecular weight exceeds 500,000, it will be described later. This is because the viscosity of the curable resin composition becomes high and thin film coating may be difficult.
また、このような理由により、水酸基含有含フッ素重合体のポリスチレン換算数平均 分子量を 10, 000〜300, 000とするの力より好ましく、 10, 000〜100, 000とする のがさらに好ましい。  For these reasons, the hydroxyl group-containing fluoropolymer has a polystyrene-reduced number average molecular weight of preferably 10,000 to 300,000, more preferably 10,000 to 100,000.
[0124] (2) 1個のイソシァネート基と少なくとも 1個のエチレン性不飽和基とを含有する化合 物  [0124] (2) Compound containing one isocyanate group and at least one ethylenically unsaturated group
1個のイソシァネート基と少なくとも 1個のエチレン性不飽和基とを含有する化合物 としては、分子内に、 1個のイソシァネート基と、少なくとも 1個のエチレン性不飽和基 を含有して 、る化合物であれば特に制限されるものではな 、。  As a compound containing one isocyanate group and at least one ethylenically unsaturated group, a compound containing one isocyanate group and at least one ethylenically unsaturated group in the molecule If so, it will not be particularly limited.
尚、イソシァネート基を 2個以上含有すると、水酸基含有含フッ素重合体と反応させ る際にゲルィ匕を起こす可能性がある。  If two or more isocyanate groups are contained, gelling may occur when reacting with a hydroxyl group-containing fluoropolymer.
また、上記エチレン性不飽和基として、後述する硬化性榭脂組成物をより容易に硬 ィ匕させることができることから、(メタ)アタリロイル基を有する化合物がより好ま 、。 このような化合物としては、 2— (メタ)アタリロイルォキシェチルイソシァネート、 2- ( メタ)アタリロイルォキシプロピルイソシァネートの一種単独又は二種以上の組み合わ せが挙げられる。  In addition, as the ethylenically unsaturated group, a curable rosin composition to be described later can be hardened more easily, and therefore a compound having a (meth) atallyloyl group is more preferable. Examples of such a compound include 2- (meth) atalylooxychetyl isocyanate and 2- (meth) atalylooxypropylisocyanate alone or in combination of two or more.
[0125] 尚、このような化合物は、ジイソシァネート及び水酸基含有 (メタ)アタリレートを反応 させて合成することちでさる。  [0125] Such a compound can be synthesized by reacting diisocyanate and a hydroxyl group-containing (meth) acrylate.
この場合、ジイソシァネートの例としては、 2,4 トリレンジイソシァネート、 2,6 トリ レンジイソシァネート、 1,3 キシリレンジイソシァネート、 1,4 キシリレンジイソシァネ ート、 1,5 ナフタレンジイソシァネート、 m—フエ二レンジイソシァネート、 p—フエ二 レンジイソシァネート、 3,3, 一ジメチルー 4,4'ージフエ-ルメタンジイソシァネート、 4, 4'—ジフエ-ルメタンジイソシァネート、 3,3,一ジメチルフエ-レンジイソシァネート、 4,4,ービフエ-レンジイソシァネート、 1, 6 へキサンジイソシァネート、イソホロンジ イソシァネート、メチレンビス(4ーシクロへキシノレイソシァネアート)、 2,2,4—トリメチ ルへキサメチレンジイソシァネート、ビス(2—イソシァネートェチル)フマレート、 6—ィ ソプロピル一 1,3—フエ-ルジイソシァネート、 4—ジフエ-ルプロパンジイソシァネー ト、リジンジイソシァネート、水添ジフエ-ルメタンジイソシァネート、 1, 3—ビス(イソシ ァネートメチル)シクロへキサン、テトラメチルキシリレンジイソシァネート、 2, 5 (又は 2 , 6)—ビス (イソシァネートメチル)ービシクロ [2. 2. 1]ヘプタン等の一種単独又は二 種以上の組み合わせが挙げられる。 In this case, examples of diisocyanates include 2,4 tolylene diisocyanate, 2,6 tolylene diisocyanate, 1,3 xylylene diisocyanate, 1,4 xylylene diisocyanate, 1,5 Naphthalene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 3,3, 1-dimethyl-4,4'-diphenylmethane diisocyanate, 4, 4'-diphenyl- Dimethane diisocyanate, 3,3,1 dimethyl phenol-diisocyanate, 4,4, -biphenol-diisocyanate, 1,6 hexane diisocyanate, isophorone Isocyanate, methylenebis (4-cyclohexenoylisocyanate), 2,2,4-trimethylhexamethylene diisocyanate, bis (2-isocyanateethyl) fumarate, 6-isopropyl-1, 3-phenol diisocyanate, 4-diphenylpropane diisocyanate, lysine diisocyanate, hydrogenated diphenylmethane diisocyanate, 1,3-bis (isocyanate methyl) cyclohexane , Tetramethylxylylene diisocyanate, 2,5 (or 2,6) -bis (isocyanatemethyl) -bicyclo [2.2.1] heptane, or a combination of two or more.
これらの中では、 2,4—トリレンジイソシァネ一ト、イソホロンジイソシァネート、キシリ レンジイソシァネート、メチレンビス(4ーシクロへキシノレイソシァネアート)、 1, 3—ビス (イソシァネートメチル)シクロへキサンが特に好まし!/、。  Among these, 2,4-tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, methylene bis (4-cyclohexylenoisocyanate), 1, 3-bis (isocyanate) Nate methyl) cyclohexane is particularly preferred!
[0126] また、水酸基含有 (メタ)アタリレートの例としては、 2—ヒドロキシェチル (メタ)アタリ ート、力プロラタトン (メタ)アタリレート、ポリプロピレングリコール (メタ)アタリレート、ジ ペンタエリスリトールペンタ(メタ)アタリレート、ペンタエリスリトールトリ(メタ)アタリレー ト、ペンタエリスリトールジ (メタ)アタリレートモノステアレート、イソシァヌル酸 EO変性 ジ (メタ)アタリレート等一種単独又は二種以上の組み合わせが挙げられる。 [0126] Examples of the hydroxyl group-containing (meth) acrylate include 2-hydroxyethyl (meth) acrylate, force prolatatone (meth) acrylate, polypropylene glycol (meth) acrylate, dipentaerythritol penta ( Examples thereof include one or a combination of two or more of (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol di (meth) acrylate monostearate, isocyanuric acid EO-modified di (meth) acrylate.
これらの中では、 2—ヒドロキシェチル (メタ)アタリレート、ペンタエリスリトールトリ(メ タ)アタリレートが特に好まし!/、。  Of these, 2-hydroxyethyl (meth) acrylate and pentaerythritol tri (meth) acrylate are particularly preferred!
尚、水酸基含有多官能 (メタ)アタリレートの市販品としては、例えば、大阪有機化 学 (株)製 商品名 HEA、 日本化薬 (株)製 商品名 KAYARAD DPHA、 PET — 30、東亞合成(株)製 商品名 ァロニックス M— 215、 M— 233、 M— 305、 M —400等として入手することができる。  Examples of commercially available hydroxyl group-containing polyfunctional (meth) atalylate include, for example, Osaka Organic Chemical Co., Ltd., trade name HEA, Nippon Kayaku Co., Ltd., trade name KAYARAD DPHA, PET-30, Toagosei ( Product name Alonics M-215, M-233, M-305, M-400, etc.
[0127] ジイソシァネート及び水酸基含有多官能 (メタ)アタリレートから合成する場合には、 ジイソシァネート 1モルに対し、水酸基含有多官能 (メタ)アタリレートの添加量を 1〜1 . 2モルとするのが好ましい。  [0127] When synthesizing from a diisocyanate and a hydroxyl group-containing polyfunctional (meth) acrylate, the addition amount of the hydroxyl group-containing polyfunctional (meth) acrylate is 1 to 1.2 mol per 1 mol of diisocyanate. preferable.
[0128] このような化合物の合成方法としては、ジイソシァネート及び水酸基含有 (メタ)ァク リレートを一括で仕込んで反応させる方法、水酸基含有 (メタ)アタリレート中にジイソ シァネートを滴下して反応させる方法等を挙げることができる。 [0129] (3)エチレン性不飽和基含有カルボン酸化合物又はその誘導体 [0128] As a method for synthesizing such a compound, a method in which diisocyanate and a hydroxyl group-containing (meth) acrylate are charged together and reacted, a method in which a diisocyanate is dropped and reacted in a hydroxyl group-containing (meth) acrylate Etc. (3) Ethylenically unsaturated group-containing carboxylic acid compound or derivative thereof
エチレン性不飽和基含有カルボン酸ィ匕合物又はその誘導体としては、エチレン性 不飽和基とカルボン酸を分子内に有する化合物、又はその酸ノヽライド、酸無水物等 で、水酸基含有含フッ素重合体とエステルを形成する化合物であれば特に制限され るものではない。  Examples of the ethylenically unsaturated group-containing carboxylic acid compound or derivative thereof include a compound having an ethylenically unsaturated group and a carboxylic acid in the molecule, or an acid halide, acid anhydride, etc. The compound is not particularly limited as long as it is a compound that forms an ester with a coalescence.
また、上記エチレン性不飽和基として、硬化性榭脂組成物をより容易に硬化させる ことができることから、(メタ)アタリロイル基を有する化合物がより好ま U、。  Further, as the ethylenically unsaturated group, a compound having a (meth) atallyloyl group is more preferable because the curable resin composition can be more easily cured.
このような化合物としては、(メタ)アクリル酸、(メタ)アクリル酸クロリド、(メタ)アクリル 酸プロミド、無水 (メタ)アクリル酸等が挙げられる。  Examples of such a compound include (meth) acrylic acid, (meth) acrylic acid chloride, (meth) acrylic acid promide, and (meth) acrylic anhydride.
[0130] (4)反応モル比 [0130] (4) Reaction molar ratio
本発明のエチレン性不飽和基含有含フッ素重合体は、上述した、 1個のイソシァネ ート基と少なくとも 1個のエチレン性不飽和基とを含有する化合物と、水酸基含有含 フッ素重合体とを、イソシァネート基 Z水酸基のモル比が 0. 1〜1. 9の割合で反応さ せることが好ましい。この理由は、モル比が 0. 1未満になると耐擦傷性及び耐久性が 低下する場合があるためであり、一方、モル比が 1. 9を超えると、硬化性榭脂組成物 の塗膜のアルカリ水溶液浸漬後の耐擦傷性が低下する場合があるためである。 また、このような理由により、イソシァネート基 Z水酸基のモル比を、 0. 3〜1. 5とす るのが好ましぐ 0. 5〜1. 5とするのがより好ましい。  The ethylenically unsaturated group-containing fluoropolymer of the present invention comprises the above-described compound containing one isocyanate group and at least one ethylenically unsaturated group, and a hydroxyl group-containing fluoropolymer. It is preferable that the isocyanate group Z hydroxyl group is reacted at a molar ratio of 0.1 to 1.9. The reason for this is that if the molar ratio is less than 0.1, the scratch resistance and durability may be lowered. On the other hand, if the molar ratio exceeds 1.9, the coating film of the curable resin composition may be used. This is because the scratch resistance after immersion in an alkaline aqueous solution may be reduced. For this reason, the molar ratio of the isocyanate group Z hydroxyl group is preferably 0.3 to 1.5, more preferably 0.5 to 1.5.
同様の理由で、エチレン性不飽和基含有カルボン酸化合物又はその誘導体と、水 酸基含有含フッ素重合体とを、エチレン性不飽和基含有カルボン酸化合物又はその 誘導体 Z水酸基のモル比を 0. 1〜1. 9の割合で反応させることが好ましい。但し、力 ルボン酸誘導体が酸無水物である場合は、 1分子で 2個の水酸基と反応することが 可能であるため、エチレン性不飽和基含有カルボン酸化合物の酸無水物 Z水酸基 のモル比を 0. 05〜0. 95の割合とすることが好ましい。  For the same reason, the molar ratio of the ethylenically unsaturated group-containing carboxylic acid compound or derivative thereof and the hydroxyl group-containing fluoropolymer to the ethylenically unsaturated group-containing carboxylic acid compound or derivative Z hydroxyl group thereof is set to 0. The reaction is preferably carried out at a ratio of 1 to 1.9. However, when the rubonic acid derivative is an acid anhydride, it can react with two hydroxyl groups per molecule, so the molar ratio of the acid anhydride Z hydroxyl group of the ethylenically unsaturated group-containing carboxylic acid compound Is preferably set to a ratio of 0.05 to 0.95.
[0131] 低屈折率相形成用組成物における、エチレン性不飽和基含有含フッ素重合体 (D) の添加量については、特に制限されるものではないが、有機溶剤以外の組成物全量 に対して通常 1〜95質量%である。この理由は、添加量が 1質量%未満となると、硬 化性榭脂組成物の硬化塗膜の屈折率が高くなり、十分な反射防止効果が得られな い場合があるためであり、一方、添加量が 95質量%を超えると、硬化性榭脂組成物 の硬化塗膜の耐擦傷性が得られない場合があるためである。 [0131] The amount of the ethylenically unsaturated group-containing fluoropolymer (D) added to the composition for forming a low refractive index phase is not particularly limited, but is relative to the total amount of the composition other than the organic solvent. Usually 1 to 95% by mass. The reason for this is that when the addition amount is less than 1% by mass, the refractive index of the cured coating film of the curable resin composition becomes high and sufficient antireflection effect cannot be obtained. On the other hand, if the addition amount exceeds 95% by mass, the scratch resistance of the cured coating film of the curable resin composition may not be obtained.
また、このような理由力ら、(E)成分の添加量を 2〜90質量%とするのがより好ましく 、 3〜85質量%の範囲内の値とするのがさらに好ましい。  Further, for such reasons, the addition amount of the component (E) is more preferably 2 to 90% by mass, and further preferably 3 to 85% by mass.
[0132] 2.成分 ) [0132] 2. Ingredients)
(1)シリカを主成分とする粒子  (1) Particles mainly composed of silica
本発明で用いる低屈折率層形成用組成物には、シリカを主成分とする粒子を配合 することができ、低屈折率層形成用組成物の硬化物の耐擦傷性、特にスチールウー ル耐性を改善することができる。シリカを主成分とする粒子としては、数平均粒径 1〜 lOOnmのシリカを主成分とする粒子が好ましい。粒径は、透過型電子顕微鏡により 測定する。(E)成分の粒径は、 5〜80nmが好ましぐ 10〜60nmがさらに好ましい。 これらシリカを主成分とする粒子としては、公知のものを使用することができ、また、 その形状も特に限定されない。球状であれば通常のコロイダルシリカに限らず中空粒 子、多孔質粒子、コア'シェル型粒子等であっても構わない。また、球状に限らず、不 定形の粒子であってもよい。これらの中で固形分が 10〜40重量%のコロイダルシリ 力が好ましい。  In the composition for forming a low refractive index layer used in the present invention, particles containing silica as a main component can be blended, and the scratch resistance of the cured product of the composition for forming a low refractive index layer, particularly steel wool resistance. Can be improved. As the particles having silica as a main component, particles having silica having a number average particle diameter of 1 to lOOnm as a main component are preferable. The particle size is measured with a transmission electron microscope. The particle size of the component (E) is preferably 5 to 80 nm, more preferably 10 to 60 nm. As the particles mainly composed of silica, known particles can be used, and the shape is not particularly limited. As long as it is spherical, it is not limited to ordinary colloidal silica, and may be hollow particles, porous particles, core-shell type particles, or the like. Further, it is not limited to a spherical shape, and may be an amorphous particle. Of these, a colloidal shear force having a solid content of 10 to 40% by weight is preferred.
[0133] また、分散媒は、水ある!/、は有機溶媒が好ま U、。有機溶媒としては、メタノール、 イソプロピルアルコール、エチレングリコーノレ、ブタノール、エチレングリコーノレモノプ 口ピルエーテル等のアルコール類;メチルェチルケトン、メチルイソブチルケトン等の ケトン類;トルエン、キシレン等の芳香族炭化水素類;ジメチルホルムアミド、ジメチル ァセトアミド、 N メチルピロリドン等のアミド類;酢酸ェチル、酢酸ブチル、 γーブチ 口ラタトン等のエステル類;テトラヒドロフラン、 1, 4 ジォキサン等のエーテル類等の 有機溶剤を挙げることができ、これらの中で、アルコール類及びケトン類が好ましい。 これら有機溶剤は、単独で、又は 2種以上混合して分散媒として使用することができ る。  [0133] In addition, the dispersion medium is water! /, And an organic solvent is preferred. Examples of the organic solvent include alcohols such as methanol, isopropyl alcohol, ethylene glycolate, butanol, ethylene glycol monopolypropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; aromatic carbonization such as toluene and xylene. Hydrogens; Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone; Esters such as ethyl acetate, butyl acetate, γ-butalate ratatones; Organic solvents such as ethers such as tetrahydrofuran and 1,4 dioxane Of these, alcohols and ketones are preferred. These organic solvents can be used alone or in admixture of two or more as a dispersion medium.
[0134] シリカを主成分とする粒子の市販品としては、例えば、コロイダルシリカとして、日産 化学工業 (株)製 商品名:メタノールシリカゾル、 IPA—ST、 MEK—ST、 MEK-S T— S、 ΜΕΚ— ST— L、 IPA— ZL、 NBA— ST、 XBA— ST、 DMAC— ST、 ST— UPゝ ST— OUPゝ ST— 20、 ST— 40、 ST— C、 ST— N、 ST— 0、 ST— 50、 ST— OL等を挙げることができる。 [0134] Commercially available particles mainly composed of silica include, for example, colloidal silica manufactured by Nissan Chemical Industries, Ltd., trade names: methanol silica sol, IPA-ST, MEK-ST, MEK-S T-S, ΜΕΚ— ST— L, IPA— ZL, NBA— ST, XBA— ST, DMAC— ST, ST— ST-O-ST-20, ST-40, ST-C, ST-N, ST-0, ST-50, ST-OL, and the like.
[0135] また、コロイダルシリカ表面に化学修飾等の表面処理を行ったものを使用すること ができ、例えば分子中に 1以上のアルキル基を有する加水分解性ケィ素化合物又は その加水分解物を含有するもの等を反応させることができる。このような加水分解性 ケィ素化合物としては、トリメチルメトキシシラン、トリプチルメトキシシラン、ジメチルジ メトキシシラン、ジブチノレジメトキシシラン、メチルトリメトキシシラン、ブチノレトリメトキシ シラン、ォクチルトリメトキシシラン、ドデシルトリメトキシシラン、 1, 1, 1ートリメトキシ一 2, 2, 2 トリメチル一ジシラン、へキサメチル一 1, 3 ジシロキサン、 1, 1, 1ートリメ トキシー 3, 3, 3 トリメチルー 1, 3 ジシロキサン、 α—トリメチルシリル ω—ジメ チルメトキシシリル—ポリジメチルシロキサン、 (X—トリメチルシリル— ω—トリメトキシ シリルーポリジメチルシロキサンへキサメチルー 1, 3 ジシラザン等を挙げることがで きる。また、分子中に 1以上の反応性基を有する加水分解性ケィ素化合物を使用す ることもできる。分子中に 1以上の反応性基を有する加水分解性ケィ素化合物は、例 えば反応性基として ΝΗ基を有するものとして、尿素プロピルトリメトキシシラン、 Ν— [0135] In addition, the surface of colloidal silica that has been subjected to surface treatment such as chemical modification can be used. For example, it contains a hydrolyzable key compound having one or more alkyl groups in the molecule or a hydrolyzate thereof. Can be reacted. Examples of such hydrolyzable silicon compounds include trimethylmethoxysilane, tryptylmethoxysilane, dimethyldimethoxysilane, dibutinoresimethoxysilane, methyltrimethoxysilane, butinoretrimethoxysilane, octyltrimethoxysilane, dodecyltrimethoxy. Silane, 1,1,1-trimethoxy-1,2,2,2 Trimethylmonodisilane, hexamethyl-1,3 disiloxane, 1,1,1-trimethoxy 3,3,3 trimethyl-1,3 disiloxane, α-trimethylsilyl ω -Dimethylmethoxysilyl-polydimethylsiloxane, (X-trimethylsilyl-ω-trimethoxysilyl-polydimethylsiloxane hexamethyl-1,3 disilazane, etc. In addition, it has one or more reactive groups in the molecule. Use hydrolyzable key compounds Also. Molecular hydrolyzable Kei-containing compound having one or more reactive groups in the as having ΝΗ group as the reactive group In example embodiment, urea propyltrimethoxysilane, Nyu-
2  2
(2 アミノエチル) 3—ァミノプロピルトリメトキシシラン等、 ΟΗ基を有するものとして 、ビス(2 ヒドロキシェチル) 3アミノトリプロピルメトキシシラン等、イソシァネート基 を有するものとして 3—イソシァネートプロピルトリメトキシシラン等、チオシァネート基 を有するものとして 3—チオシァネートプロピルトリメトキシシラン等、エポキシ基を有 するものとして(3 グリシドキシプロピル)トリメトキシシラン、 2— (3, 4 エポキシシク 口へキシル)ェチルトリメトキシシラン等、チオール基を有するものとして、 3—メルカプ トプロピルトリメトキシシラン等を挙げることができる。好ましい化合物として、 3—メルカ プトプロピルトリメトキシシランを挙げることができる。  (2 aminoethyl) 3-aminopropyltrimethoxysilane and the like having a ΟΗ group, bis (2 hydroxyethyl) 3aminotripropylmethoxysilane and the like having an isocyanate group, 3-isocyanate propyltrimethyl Methoxysilane, such as those having a thiocyanate group, 3-thiocyanatepropyltrimethoxysilane, etc., such as those having an epoxy group (3 glycidoxypropyl) trimethoxysilane, 2- (3,4 epoxy hexyl) Examples of those having a thiol group, such as ethyltrimethoxysilane, include 3-mercaptopropyltrimethoxysilane. A preferred compound is 3-mercaptopropyltrimethoxysilane.
[0136] (2)好ま ヽ態様 (表面にエチレン性不飽和基を有するシリカ粒子) [2136] (2) Preferred mode (silica particles having an ethylenically unsaturated group on the surface)
本発明に用いられるシリカ粒子は、エチレン性不飽和基を有して 、ることが好まし い(以下、「反応性シリカ粒子」という)。反応性シリカ粒子の製造方法は、特に限定さ れるものではないが、例えば、上述の数平均粒径が 10〜: LOOnmのシリカ粒子と、反 応性表面処理剤とを反応させて得ることができる。 [0137] ここで、表面処理剤としては、例えば、アルコキシシランィ匕合物、テトラブトキシチタ ン、テトラブトキシジルコニウム、テトライソプロポキシアルミニウム等を挙げることがで きる。これらは、 1種単独で、又は 2種以上を組み合わせて用いることができる。 The silica particles used in the present invention preferably have an ethylenically unsaturated group (hereinafter referred to as “reactive silica particles”). The method for producing reactive silica particles is not particularly limited. For example, the reactive silica particles can be obtained by reacting the silica particles having a number average particle size of 10 to LOONm and a reactive surface treatment agent. . Here, examples of the surface treatment agent include alkoxysilane compounds, tetrabutoxytitan, tetrabutoxyzirconium, tetraisopropoxyaluminum, and the like. These can be used alone or in combination of two or more.
[0138] 表面処理剤の具体例としては、 y—メタクリロキシプロピルトリメトキシシラン、 γ—ァ クリロキシプロピルトリメトキシシラン、ビニルトリメトキシシラン等の分子内に不飽和二 重結合を有する化合物や、下記一般式(11)で表される化合物を挙げることができる [化 17]  [0138] Specific examples of the surface treatment agent include compounds having an unsaturated double bond in the molecule such as y-methacryloxypropyltrimethoxysilane, γ-acryloxypropyltrimethoxysilane, vinyltrimethoxysilane, Examples include compounds represented by the following general formula (11).
Figure imgf000040_0001
式中、 R19はメチル基、 R2は炭素数 1〜6のアルキル基、 R21は水素原子又はメチ ル基、 jは 1又は 2、 kは 1〜5の整数、 R22は炭素数 1〜6の 2価のアルキレン基、 R23は 2〜6価の鎖状、環状、分岐状いずれかの炭素数 2〜14の 2価の炭化水素基、 R24は 鎖状、環状、分岐状いずれかの炭素数 3〜14の (k+ 1)価の炭化水素基である。 R24 内には、エーテル結合を含んでもよい。
Figure imgf000040_0001
In the formula, R 19 is a methyl group, R 2 is an alkyl group having 1 to 6 carbon atoms, R 21 is a hydrogen atom or a methyl group, j is 1 or 2, k is an integer of 1 to 5, and R 22 is a carbon number. 1 to 6 divalent alkylene group, R 23 is a bivalent to hexavalent chain, cyclic or branched divalent hydrocarbon group having 2 to 14 carbon atoms, R 24 is a chain, cyclic or branched (K + 1) -valent hydrocarbon group having 3 to 14 carbon atoms. R 24 may contain an ether bond.
シリカ粒子がエチレン性不飽和基を有していることにより、 UV硬化系アクリルモノマ 一と共架橋化することができ、耐擦傷性が向上する。  Since the silica particles have an ethylenically unsaturated group, they can be co-crosslinked with a UV curable acrylic monomer, and scratch resistance is improved.
[0139] (3)好ましい態様 (多孔質シリカ粒子) [0139] (3) Preferred embodiment (porous silica particles)
低屈折率層形成用組成物に用いるシリカ粒子 (E)としては、多孔質シリカ粒子も好 ましい。  As silica particles (E) used in the composition for forming a low refractive index layer, porous silica particles are also preferable.
多孔質シリカ粒子として、第一の多孔質シリカ粒子 (E1)又は第二の多孔質シリカ粒 子 (F2)を使用することがより好ま 、。第一の多孔質シリカ粒子 (F1)は下記式(12) で表されるケィ素化合物及び下記式(13)で表されるケィ素化合物の、加水分解及 び Z又は加水分解縮合により得られる。即ち、式(12)で表されるケィ素化合物をカロ 水分解及び Z又は加水分解縮合し、かつ式(13)で表されるケィ素化合物を加水分 解及び Z又は加水分解縮合することにより得られる。式(12)で表されるケィ素化合 物及び式(13)で表されるケィ素化合物は、混合して同時に加水分解及び Z又は加 水分解縮合してもよいし、式(12)で表されるケィ素化合物を加水分解及び Z又はカロ 水分解縮合し、ついで、式(13)で表されるケィ素化合物を加えてさらに加水分解及 び Z又は加水分解縮合してもよい。第二の多孔質シリカ粒子 (E2)は、下記式(12) で表されるケィ素化合物、下記式( 13)で表されるケィ素化合物及び下記式( 14)で 表されるケィ素化合物の加水分解及び Z又は加水分解縮合により得られる。即ち、 式( 12)で表されるケィ素化合物を加水分解及び Z又は加水分解縮合し、かつ式( 1 3)で表されるケィ素化合物を加水分解及び Z又は加水分解縮合し、かつ式(14)で 表されるケィ素化合物を加水分解及び Z又は加水分解縮合することにより得られる。 式( 12)で表されるケィ素化合物、式( 13)で表されるケィ素化合物及び式(14)で表 されるケィ素化合物は、混合して同時に加水分解及び Z又は加水分解縮合してもよ いし、式(12)で表されるケィ素化合物を加水分解及び Z又は加水分解縮合し、つ V、で、式( 13)で表されるケィ素化合物及び式(14)で表されるケィ素化合物を加えて さらに加水分解及び Z又は加水分解縮合してもょ ヽ。 More preferably, the first porous silica particles (E1) or the second porous silica particles (F2) are used as the porous silica particles. The first porous silica particles (F1) are obtained by hydrolysis and Z or hydrolysis condensation of a key compound represented by the following formula (12) and a key compound represented by the following formula (13). . That is, by subjecting the key compound represented by the formula (12) to water hydrolysis and Z or hydrolytic condensation, and hydrolyzing and converting the key compound represented by the formula (13) to Z or hydrolytic condensation. can get. Key elemental compound expressed by equation (12) And the key compound represented by formula (13) may be mixed and subjected to hydrolysis and Z or hydrolytic condensation at the same time, or the key compound represented by formula (12) may be hydrolyzed and converted to Z. Alternatively, carolysis may be carried out by water hydrolysis, followed by hydrolysis and Z or hydrolysis condensation by adding a key compound represented by formula (13). The second porous silica particles (E2) are a key compound represented by the following formula (12), a key compound represented by the following formula (13), and a key compound represented by the following formula (14). Obtained by hydrolysis of Z and Z or hydrolytic condensation. That is, hydrolysis and Z or hydrolytic condensation of the key compound represented by the formula (12), and hydrolysis and Z or hydrolytic condensation of the key compound represented by the formula (13), and the formula It can be obtained by hydrolysis and Z or hydrolysis condensation of the silicon compound represented by (14). The key compound represented by formula (12), the key compound represented by formula (13), and the key compound represented by formula (14) are mixed and simultaneously hydrolyzed and Z or hydrolyzed. Alternatively, the key compound represented by the formula (12) is hydrolyzed and Z or hydrolyzed and condensed, and V is the key compound represented by the formula (13) and the formula (14). Further hydrolysis and Z or hydrolytic condensation may be performed by adding a key compound.
SiX · · · (12)  SiX (12)
4  Four
R25 SiX · · · (13) R 25 SiX (13)
a 4— a  a 4— a
R26 SiX , · · (14) R 26 SiX, (14)
b 4-b  b 4-b
[0140] 式(12)、(13)及び(14)中、 Xはそれぞれ独立に炭素数 1〜4のアルコキシ基、ノ、 ロゲノ基、イソシァネート基、カルボキシル基、炭素数 2〜4のアルキルォキシカルボ -ル基又は炭素数 1〜4のアルキルアミノ基であり、好ましくはアルコキシ基、ハロゲノ 基であり、より好ましくはアルコキシ基である。また、式(12)、( 13)及び(14)の Xは、 同一でも異なってもよい。  [0140] In the formulas (12), (13) and (14), each X is independently an alkoxy group having 1 to 4 carbon atoms, a hydrogen group, a logeno group, an isocyanate group, a carboxyl group, or an alkyl group having 2 to 4 carbon atoms. It is a xycarbonyl group or an alkylamino group having 1 to 4 carbon atoms, preferably an alkoxy group or a halogeno group, more preferably an alkoxy group. In the formulas (12), (13) and (14), X may be the same or different.
式(12)で表される化合物としては、例えば、テトラメトキシシラン、テトラエトキシシラ ン、テトラブトキシシラン、テトラクロロシラン等を挙げることができる。  Examples of the compound represented by the formula (12) include tetramethoxysilane, tetraethoxysilane, tetrabutoxysilane, and tetrachlorosilane.
[0141] 式(13)中、 R25は炭素数 2〜8のァルケ-ル基、炭素数 4〜8のアタリロキシアルキ ル基又は炭素数 5〜8のメタクリロキシアルキル基であり、好ましくはビュル基、ァリル 基、アタリロキシェチル基、アタリロキシプロピル基、アタリロキシブチル基、メタクリロキ シェチル基、メタクリロキシプロピル基、メタクリロキシブチル基である。 式(13)中、 aは 1〜3の整数であり、好ましくは 1〜2である。 [0141] In the formula (13), R 25 is an alkyl group having 2 to 8 carbon atoms, an allyloxyalkyl group having 4 to 8 carbon atoms, or a methacryloxyalkyl group having 5 to 8 carbon atoms, preferably These are a bur group, an aryl group, an attaryloxychetyl group, an attaryloxypropyl group, an attaryloxybutyl group, a methacryloxycetyl group, a methacryloxypropyl group, and a methacryloxybutyl group. In the formula (13), a is an integer of 1 to 3, preferably 1 to 2.
式(13)で表される化合物としては、例えば、ビニルトリメトキシシラン、ビュルトリエト キシシラン、ビニルトリクロロシラン、アタリロキシプロピルトリメトキシシラン、メタクリロキ シプロピルトリメトキシシラン等を挙げることができる。  Examples of the compound represented by the formula (13) include vinyltrimethoxysilane, butyltrioxysilane, vinyltrichlorosilane, talyloxypropyltrimethoxysilane, methacryloxypropyltrimethoxysilane, and the like.
式(13)で示される化合物を使用することで、多孔質シリカ粒子はエチレン性不飽 和基を含むものとすることができる。エチレン性不飽和基を含むことにより、硬化性組 成物を硬化せしめた硬化膜を有する本発明の反射防止膜の耐擦傷性が向上する。  By using the compound represented by the formula (13), the porous silica particles can contain an ethylenically unsaturated group. By containing an ethylenically unsaturated group, the scratch resistance of the antireflection film of the present invention having a cured film obtained by curing the curable composition is improved.
[0142] 式(14)中、 R26は炭素数 1〜12のフッ素置換アルキル基であり、好ましくは炭素数 3〜 12のフッ素置換アルキル基であり、より好ましくは炭素数 3〜 10のフッ素置換ァ ルキル基である。 [0142] In the formula (14), R 26 is a fluorine-substituted alkyl group having 1 to 12 carbon atoms, preferably a fluorine-substituted alkyl group having 3 to 12 carbon atoms, more preferably a fluorine having 3 to 10 carbon atoms. Substituted alkyl group.
式(14)中、 bは 1〜3の整数であり、好ましくは 1〜2である。  In formula (14), b is an integer of 1-3, Preferably it is 1-2.
式(14)で表される化合物としては、例えば、 3, 3, 3—トリフルォロプロピルトリメトキ シシラン、 2—パーフルォ口へキシルメチルトリメトキシシラン、 2—パーフルォ口へキ シルェチルトリメトキシシラン、 2—パーフルォロォクチルェチルトリメトキシシラン、 2— パーフルォロォクチルェチルトリエトキシシラン、 3, 3—ジ(トリフルォロメチル)—3— フルォロプロピルトリエトキシシラン等を挙げることができる。  Examples of the compound represented by the formula (14) include 3, 3, 3-trifluoropropyltrimethoxysilane, 2-perfluorohexylmethyltrimethoxysilane, and 2-perfluorohexylsilyltrimethoxy. Silane, 2-Perfluorooctyltrimethylsilane, 2-Perfluorooctyltriethoxysilane, 3,3-di (trifluoromethyl) -3-Fluoropropyltriethoxysilane, etc. Can be mentioned.
式(14)で示される化合物を使用することで、多孔質シリカ粒子は含フッ素アルキル 基を含むものとすることができる。含フッ素アルキル基を含むことにより、硬化性組成 物を硬化せしめた硬化膜の耐汚染性を向上させることができる。  By using the compound represented by the formula (14), the porous silica particles can contain fluorine-containing alkyl groups. By including the fluorine-containing alkyl group, the stain resistance of the cured film obtained by curing the curable composition can be improved.
尚、式(12)で表されるケィ素化合物、式(13)で表されるケィ素化合物及び式(14 )で表されるケィ素化合物は、それぞれ、 2種以上用いてもよい。  Two or more kinds of the key compound represented by the formula (12), the key compound represented by the formula (13), and the key compound represented by the formula (14) may be used.
[0143] 第一の多孔質シリカ粒子 (E1)において、式(12)で表されるケィ素化合物及び式( 13)で表されるケィ素化合物の合計を 100モル%としたとき、式( 12)で表されるケィ 素化合物 Z式(13)で表されるケィ素化合物は、好ましくは、 67〜99Zl〜33 (モル %)、より好ましくは 70〜98Z2〜30 (モル0 /0)の割合で加水分解及び Z又は加水分 解縮合される。 [0143] In the first porous silica particle (E1), when the total of the key compound represented by the formula (12) and the key compound represented by the formula (13) is 100 mol%, the formula ( the Kei-containing compound represented by Kei-containing compound Z formula represented by 12) (13), preferably, 67~99Zl~33 (mol%), more preferably 70~98Z2~30 (mol 0/0) Hydrolysis and Z or hydrolytic condensation at a ratio of
第二の多孔質シリカ粒子 (E2)において、式(12)で表されるケィ素化合物、式(13 )で表されるケィ素化合物及び(14)で表されるケィ素化合物の合計を 100モル%と したとき、式( 12)で表されるケィ素化合物 Z式(13)で表されるケィ素化合物 Z式( 1 4)で表されるケィ素化合物は、好ましくは、 60〜9871〜30 1〜20 (モル%)、ょ り好ましくは65〜96 2〜20 2〜15 (モル%)の割合で加水分解及び,又は加水 分解縮合される。 In the second porous silica particle (E2), the total of the key compound represented by the formula (12), the key compound represented by the formula (13) and the key compound represented by (14) is 100. Mol% and The key compound represented by the formula (12), the key compound represented by the formula (13), and the key compound represented by the formula (14) are preferably 60 to 9871 to 30 1. It is hydrolyzed and / or hydrolyzed and condensed at a rate of ˜20 (mol%), preferably 65 to 962 to 202 to 15 (mol%).
[0144] 本発明で使用される第一及び第二の多孔質シリカ粒子 (El)、 (E2)は、平均粒径 力 〜 50nmであり、好ましくは 5〜45nmであり、より好ましくは 5〜40nmである。平 均粒径は、数平均粒径であり、透過型電子顕微鏡観察像により測定する。また、「多 孔質」とは、比表面積が 50〜: L000m2Zgであること、好ましくは 50〜800m2Zgで あり、より好ましくは 100〜800m2/gであることを意味する。比表面積は、 BET法に より測定する。 [0144] The first and second porous silica particles (El) and (E2) used in the present invention have an average particle size force of ~ 50 nm, preferably 5 to 45 nm, more preferably 5 to 40 nm. The average particle diameter is a number average particle diameter, and is measured with a transmission electron microscope image. The term “porous” means that the specific surface area is 50 to: L000m 2 Zg, preferably 50 to 800 m 2 Zg, and more preferably 100 to 800 m 2 / g. The specific surface area is measured by the BET method.
平均粒径が上記範囲内であれば、得られる塗膜の可視光領域での散乱が抑制で きる。また、多孔質ィ匕であることにより、密度が低下し、このような多孔質シリカ粒子を 含む膜の屈折率が低くなる。  If the average particle size is within the above range, scattering of the obtained coating film in the visible light region can be suppressed. Moreover, due to being porous, the density is lowered and the refractive index of the film containing such porous silica particles is lowered.
[0145] 多孔質シリカ粒子 (E)は、以下に説明する製造方法により得られる。  [0145] The porous silica particles (E) are obtained by the production method described below.
第一又は第二の多孔質シリカ粒子 (El)、 (E2)は、水、炭素数 1〜3のアルコール 、塩基性化合物、並びに酸アミド、ジオール及びジオールの半エーテルカゝら選ばれ る少なくとも 1種の存在下で、それぞれ、上記式(12)で表されるケィ素化合物及び式 (13)で表されるケィ素化合物、又は上記式(12)で表されるケィ素化合物、式(13) で表されるケィ素化合物及び式(14)で表されるケィ素化合物を、加水分解及び Z 又は加水分解縮合して製造できる。  The first or second porous silica particles (El) and (E2) are at least one selected from water, alcohols having 1 to 3 carbon atoms, basic compounds, and acid amides, diols, and semi-ethers of diols. In the presence of a species, the key compound represented by the formula (12) and the key compound represented by the formula (13), or the key compound represented by the formula (12), the formula (13 ) And the compound represented by formula (14) can be produced by hydrolysis and Z or hydrolysis condensation.
[0146] 塩基性化合物として、例えばアミンィ匕合物が用いられ、具体例として、ピリジン、ピロ ール、ピぺラジン、ピロリジン、ピぺリジン、ピコリン、モノエタノールァミン、ジエタノー ルァミン、ジメチルモノエタノールァミン、モノメチルジェタノールァミン、トリエタノール ァミン、ジァザビシクロオクラン、ジァザビシクロノナン、ジァザビシクロウンデセン、テト ラメチルアンモ -ゥムハイド口オキサイド、テトラエチルアンモ -ゥムハイド口オキサイド 、テトラプロピルアンモ-ゥムハイド口オキサイド、テトラプチルアンモ -ゥムハイドロォ キサイド、アンモニア、メチルァミン、ェチルァミン、プロピルァミン、ブチルァミン、 N, N—ジメチルァミン、 N, N—ジェチルァミン、 N, N—ジプロピルァミン、 N, N—ジブ チルァミン、トリメチルァミン、トリェチルァミン、トリプロピルァミン、トリブチルァミン等 を挙げることができる。好ましくはアンモニア、エタノールァミン、水酸ィ匕テトラメチルァ ミン等が用いられる。 [0146] As the basic compound, for example, an amine compound is used, and specific examples include pyridine, pyrrole, piperazine, pyrrolidine, piperidine, picoline, monoethanolamine, diethylanolamine, dimethylmonoethanol. Amamine, Monomethyljetanolamine, Triethanolamine, Diazabicycloocrane, Diazabicyclononane, Diazabicycloundecene, Tetramethylammo-umhide mouth oxide, Tetraethylammo-muhide mouth oxide, Tetrapropylammo -Umhide mouth oxide, tetraptylammonium -umhydroxide, ammonia, methylamine, ethylamine, propylamine, butylamine, N, N-dimethylamine, N, N-jetylamine, N, N-dipropylamine, N, N-dibu Examples include tyramine, trimethylamine, triethylamine, tripropylamine, and tributylamine. Preferably, ammonia, ethanolamine, hydroxy-tetramethylamine or the like is used.
これらの塩基性ィ匕合物は、 1種あるいは 2種以上を同時に使用してもよ 、。  These basic compounds may be used alone or in combination of two or more.
[0147] 酸アミド、ジオール又はジオールの半エーテルは、水及びアルコールと相溶性を有 することが好ましい。 [0147] The acid amide, diol or diol half-ether is preferably compatible with water and an alcohol.
酸アミドとして、例えば N, N—ジメチルホルムアミド、 N, N—ジメチルァセトアミド、 N—メチルピロリドン等が用いられ、好ましくは N, N—ジメチルホルムアミド、 N, N— ジメチルァセトアミドが用いられる。  As the acid amide, for example, N, N-dimethylformamide, N, N-dimethylacetamide, N-methylpyrrolidone, etc. are used, preferably N, N-dimethylformamide, N, N-dimethylacetamide is used. .
[0148] ジオールとして、例えばエチレングリコール、プロピレングリコール、 1, 2—ブタンジ オール等が用いられ、好ましくはエチレングリコール、プロピレングリコールが用いら れる。ジオールの半エーテルとして、例えばエチレングリコールモノメチルエーテル、 プロピレングリコールモノメチルエーテルが用いられる。 [0148] As the diol, for example, ethylene glycol, propylene glycol, 1,2-butanediol and the like are used, and preferably ethylene glycol and propylene glycol are used. For example, ethylene glycol monomethyl ether or propylene glycol monomethyl ether is used as the half ether of the diol.
本発明で使用される多孔質シリカ粒子は、合成時に酸アミド、ジオール又はジォー ルの半エーテルを共存させることで粒子を多孔質ィ匕することができる。  The porous silica particles used in the present invention can be made porous by the coexistence of acid amide, diol or diol half ether during synthesis.
[0149] 反応液中の式( 12)のケィ素化合物及び( 13)のケィ素化合物又は式( 12)〜( 14) のケィ素化合物の合計濃度は、完全加水分解縮合物換算で通常 0. 5〜10質量%、 好ましくは 1〜8質量%である。ここで、「完^ 3ロ水分解縮合物換算」とは、ケィ素化合 物が完全に加水分解縮合したと仮定して計算した理論値であり、式(12)のケィ素化 合物及び(13)のケィ素化合物又は式(12)〜(14)のケィ素化合物の Xを、 Xの 1Z 2モルの酸素原子に置換した場合の質量に相当する。粒子合成時のケィ素化合物 の濃度を上記範囲にすることで、粒子の粗大化を防ぎ、平均粒径 5〜50nmの粒子 とでさる。  [0149] The total concentration of the key compound of formula (12) and the key compound of formula (13) or the key compounds of formulas (12) to (14) in the reaction solution is usually 0 in terms of complete hydrolysis condensate. 5 to 10% by mass, preferably 1 to 8% by mass. Here, “complete hydrolyzed condensate conversion” is a theoretical value calculated on the assumption that the key compound was completely hydrolyzed and condensed, and the key compound of formula (12) and This corresponds to the mass when X in the key compound of (13) or the key compounds of formulas (12) to (14) is replaced with 1 mol of 2 moles of oxygen. By making the concentration of the key compound at the time of particle synthesis within the above range, the coarsening of the particles is prevented, and the average particle size is 5 to 50 nm.
式( 12)のケィ素化合物及び式( 13)のケィ素化合物、又は式( 12)のケィ素化合物 、式( 13)のケィ素化合物及び式(14)のケィ素化合物は同時に混合して加水分解及 び Z又は加水分解縮合させてもよぐまた、水、炭素数 1〜3のアルコール、塩基性 化合物、並びに酸アミド、ジオール及びジオールの半エーテル力 選ばれる少なくと も 1種の存在下で、式( 12)で表されるケィ素化合物を加水分解及び Z又は加水分 解縮合し、ついで、それぞれ、式(13)で表されるケィ素化合物、又は式(13)で表さ れるケィ素化合物及び式(14)で表されるケィ素化合物を加えてさらに加水分解及び Z又は加水分解縮合させてもよ ヽ。 The compound of formula (12) and the compound of formula (13), or the compound of formula (12), the compound of formula (13) and the compound of formula (14) are mixed simultaneously. Hydrolysis and Z or hydrolytic condensation may also be used. Water, alcohols having 1 to 3 carbon atoms, basic compounds, and acid amides, diols and diols and diol semi-ether forces are present. Below, the key compound represented by the formula (12) is hydrolyzed and Z or hydrolyzed. Decondensation, followed by further hydrolysis by adding a key compound represented by formula (13), or a key compound represented by formula (13) and a key compound represented by formula (14), respectively. And Z or hydrolytic condensation.
[0150] 加水分解及び Z又は加水分解縮合の反応温度は、使用するアルコール及び酸ァ ミド類の沸点及び反応時間を考慮して任意に決めることができる。反応時間は式(12 )で表されるケィ素化合物、式(13)で表されるケィ素化合物及び式(14)で表される ケィ素化合物の種類、反応速度、塩基の種類と量等に依存してその最適値は変化 する性質のものであり、限定されない。  [0150] The reaction temperature of hydrolysis and Z or hydrolysis condensation can be arbitrarily determined in consideration of the boiling point and reaction time of the alcohol and acidamide to be used. Reaction time is represented by formula (12), compound (13) and compound (14), reaction rate, type and amount of base, etc. The optimum value varies depending on the value, and is not limited.
得られた加水分解及び Z又は加水分解縮合反応液に有機溶媒を加え、さらに必 要に応じて不要な成分を蒸留や液液抽出等の方法で除去することにより、多孔質シ リカ粒子が有機溶媒に分散した分散液を得ることができる。  By adding an organic solvent to the obtained hydrolysis and Z or hydrolysis-condensation reaction liquid, and further removing unnecessary components by a method such as distillation or liquid-liquid extraction as necessary, the porous silica particles become organic. A dispersion liquid dispersed in a solvent can be obtained.
[0151] また、分散媒は、水ある!/、は有機溶媒が好ま U、。有機溶媒としては、メタノール、 イソプロピルアルコール、エチレングリコーノレ、ブタノール、エチレングリコーノレモノプ 口ピルエーテル等のアルコール類;メチルェチルケトン、メチルイソブチルケトン等の ケトン類;トルエン、キシレン等の芳香族炭化水素類;ジメチルホルムアミド、ジメチル ァセトアミド、 N メチルピロリドン等のアミド類;酢酸ェチル、酢酸ブチル、 γーブチ 口ラタトン等のエステル類;テトラヒドロフラン、 1, 4 ジォキサン等のエーテル類等の 有機溶剤を挙げることができ、これらの中で、アルコール類及びケトン類が好ましい。 これら有機溶剤は、単独で、又は 2種以上混合して分散媒として使用することができ る。  [0151] The dispersion medium is water! /, And organic solvents are preferred. Examples of the organic solvent include alcohols such as methanol, isopropyl alcohol, ethylene glycolate, butanol, ethylene glycol monopolypropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; aromatic carbonization such as toluene and xylene. Hydrogens; Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone; Esters such as ethyl acetate, butyl acetate, γ-butalate ratatones; Organic solvents such as ethers such as tetrahydrofuran and 1,4 dioxane Of these, alcohols and ketones are preferred. These organic solvents can be used alone or in admixture of two or more as a dispersion medium.
[0152] 多孔質シリカ粒子 (Ε)の低屈折率層形成用組成物中における配合量は、有機溶 剤以外の組成物全量に対して通常 5〜99質量%配合され、 10〜98質量%が好まし ぐ 15〜97質量%がさらに好ましい。 5質量%未満であると、硬化膜としたときの硬度 が不十分となることがあり、 99質量%を超えると、十分な膜の強度が得られないことが ある。尚、粒子の量は、固形分を意味し、粒子が溶剤分散液の形態で用いられるとき は、その配合量には溶剤の量を含まない。  [0152] The amount of the porous silica particles (Ε) in the composition for forming a low refractive index layer is usually 5 to 99% by mass, and 10 to 98% by mass with respect to the total amount of the composition other than the organic solvent. 15 to 97% by mass is more preferable. If it is less than 5% by mass, the hardness of the cured film may be insufficient, and if it exceeds 99% by mass, sufficient film strength may not be obtained. The amount of particles means a solid content, and when the particles are used in the form of a solvent dispersion, the amount of the solvent does not include the amount of solvent.
[0153] 3.少なくとも 2個以上の (メタ)アタリロイル基を含有する多官能 (メタ)アタリレートイ匕合 物及び Ζ又は少なくとも 1個以上の (メタ)アタリロイル基を含有する含フッ素 (メタ)ァ タリレート化合物((G)成分) [0153] 3. A polyfunctional (meth) attareito to compound containing at least two (meth) attaroyl groups and fluorinated (meth) containing at least one or more (meth) attaloyl groups A Tallylate compound (component (G))
低屈折率層形成用組成物には、必要に応じて、少なくとも 2個以上の (メタ)アタリ口 ィル基を含有する多官能 (メタ)アタリレートイ匕合物及び Z又は少なくとも 1個以上の( メタ)アタリロイル基を含有する含フッ素 (メタ)アタリレートイ匕合物を添加することもでき る。  In the composition for forming a low refractive index layer, if necessary, a polyfunctional (meth) attareito toy compound containing at least two or more (meth) attayryl groups and Z or at least one or more It is also possible to add a fluorine-containing (meth) ataretoy compound containing a (meth) ataryloyl group.
[0154] (1)少なくとも 2個以上の (メタ)アタリロイル基を含有する多官能 (メタ)アタリレートイ匕 合物  [0154] (1) A polyfunctional (meth) ataretoy compound containing at least two (meth) atalyloyl groups
この化合物については、分子内に少なくとも 2個以上の (メタ)アタリロイル基を含有 する化合物であれば特に制限されるものではない。このような例としては、ネオペンチ ルグリコールジ(メタ)アタリレート、トリメチロールプロパントリ(メタ)アタリレート、ペンタ エリスリトールトリ(メタ)アタリレート、トリメチロールェタントリ(メタ)アタリレート、ペンタ エリスリトールテトラ (メタ)アタリレート、ジペンタエリスリトールテトラ (メタ)アタリレート、 アルキル変性ジペンタエリスリトールテトラ (メタ)アタリレート、ジペンタエリスリトール ペンタ(メタ)アタリレート、アルキル変性ジペンタエリスリトールペンタ(メタ)アタリレー ト、ジペンタエリスリトールへキサ (メタ)アタリレート、力プロラタトン変性ジペンタエリス リトールへキサ (メタ)アタリレート、ジトリメチロールプロパンテトラ (メタ)アタリレート、「 U- 15HAJ (商品名、新中村ィ匕学社製)等の一種単独又は二種以上の組み合わせ が挙げられる。  The compound is not particularly limited as long as it is a compound containing at least two (meth) atallyloyl groups in the molecule. Examples include neopentyl glycol di (meth) acrylate, trimethylol propane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, trimethylol ethane tri (meth) acrylate, penta erythritol tetra (Meth) acrylate, dipentaerythritol tetra (meth) acrylate, alkyl-modified dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, alkyl-modified dipenta erythritol penta (meth) acrylate, Dipentaerythritol hexa (meth) acrylate, force prolatatatone modified dipentaerythritol hex (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, "U-15HAJ (trade name) Manufactured by Shin-Nakamura I 匕学 Co., Ltd.) is alone or in combinations of two or more such.
尚、これらのうち、ネオペンチルグリコールジ(メタ)アタリレート、ジペンタエリスリトー ルへキサ (メタ)アタリレート、ペンタエリスリトールテトラ (メタ)アタリレート、ジペンタエリ スリトールペンタ(メタ)アタリレート及び力プロラタトン変性ジペンタエリスリトールへキ サ (メタ)アタリレートが特に好ま 、。  Of these, neopentyl glycol di (meth) acrylate, dipentaerythritol hexa (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate and force prolatatatone. Modified dipentaerythritol hexa (meth) acrylate is particularly preferred.
[0155] (2)少なくとも 1個以上の (メタ)アタリロイル基を含有する含フッ素 (メタ)アタリレートイ匕 合物  [0155] (2) Fluorine-containing (meth) atareto toy compound containing at least one (meth) atalyloyl group
この化合物については、少なくとも 1個以上の (メタ)アタリロイル基を含有する含フッ 素 (メタ)アタリレートイ匕合物であれば特に制限されるものではない。このような例として 、パーフルォロォクチルェチル(メタ)アタリレート、ォクタフルォロペンチル(メタ)ァク リレート、トリフルォロェチル (メタ)アタリレート等が挙げられる。これらは、単独で或い は 2種以上組み合わせて使用することができる。 The compound is not particularly limited as long as it is a fluorine-containing (meth) ataretoy compound containing at least one or more (meth) atalyloyl groups. Examples thereof include perfluorooctyl cetyl (meth) acrylate, octafluoropentyl (meth) acrylate, trifluoroethyl (meth) acrylate, and the like. These are either alone or Can be used in combination of two or more.
[0156] これら (G)成分の添加量については、特に制限されるものではないが、有機溶剤以 外の組成物全量に対して通常 0〜90質量%である。この理由は、添加量が 90質量 %を超えると、硬化性榭脂組成物の硬化塗膜の屈折率が高くなり、十分な反射防止 効果が得られな ヽ場合があるためである。 [0156] The amount of component (G) to be added is not particularly limited, but is usually 0 to 90% by mass with respect to the total amount of the composition other than the organic solvent. The reason for this is that if the addition amount exceeds 90% by mass, the refractive index of the cured coating film of the curable resin composition becomes high, and a sufficient antireflection effect may not be obtained.
また、このような理由力ら、(G)成分の添加量を 80質量%以下とするのがより好まし ぐ 60質量%以下の添加量とするのがさらに好ましい。  Further, for such reasons, it is more preferable to add the amount of the component (G) to 80% by mass or less, and more preferable to add 60% by mass or less.
[0157] 4.活性エネルギー線の照射又は熱により活性種を発生する化合物 [0157] 4. Compounds that generate active species upon irradiation with active energy rays or heat
本発明のでは、活性エネルギー線の照射又は熱により活性種を発生する化合物を 添加することもできる。活性エネルギー線の照射又は熱により活性種を発生する化合 物は、硬化性榭脂組成物を硬化させるために用いられる。  In the present invention, a compound that generates active species by irradiation of active energy rays or heat can also be added. A compound that generates active species upon irradiation with active energy rays or heat is used to cure the curable resin composition.
[0158] (1)活性エネルギー線の照射により活性種を発生する化合物 [0158] (1) Compounds that generate active species upon irradiation with active energy rays
活性エネルギー線の照射により活性種を発生する化合物(以下「光重合開始剤」と いう。)としては、活性種として、ラジカルを発生する光ラジカル発生剤等が挙げられ る。  Examples of compounds that generate active species upon irradiation with active energy rays (hereinafter referred to as “photopolymerization initiators”) include photoradical generators that generate radicals as active species.
尚、活性エネルギー線とは、活性種を発生する化合物を分解して活性種を発生さ せることのできるエネルギー線と定義される。このような活性エネルギー線としては、 可視光、紫外線、赤外線、 X線、 α線、 j8線、 γ線等の光エネルギー線が挙げられる 。ただし、一定のエネルギーレベルを有し、硬化速度が速ぐしかも照射装置が比較 的安価で、小型な観点から、紫外線を使用することが好ましい。  The active energy ray is defined as an energy ray capable of decomposing a compound that generates active species to generate active species. Examples of such active energy rays include optical energy rays such as visible light, ultraviolet rays, infrared rays, X rays, α rays, j8 rays, and γ rays. However, it is preferable to use ultraviolet rays from the viewpoint of having a certain energy level, a high curing speed, and a relatively inexpensive irradiation apparatus, and a small size.
[0159] (i)種類 [0159] (i) Kind
光ラジカル発生剤の例としては、例えばァセトフエノン、ァセトフエノンべンジルケタ ール、アントラキノン、 1— (4—イソプロピルフエ-ル) 2 ヒドロキシ一 2—メチルプ 口パン 1 オン、カルバゾール、キサントン、 4 クロ口べンゾフエノン、 4, 4'ージァ ミノべンゾフエノン、 1, 1—ジメトキシデォキシベンゾイン、 3, 3,一ジメチル一 4—メト キシベンゾフエノン、チ才キサントン、 2, 2—ジメトキシー 2—フエ-ルァセトフエノン、 1— (4—ドデシルフエ-ル) 2—ヒドロキシ一 2—メチルプロパン一 1—オン、 2—メ チルー 1一〔4 (メチルチオ)フエ-ル〕 2 モルフォリノプロパン 1 オン、トリフ ェ-ルァミン、 2, 4, 6 トリメチルベンゾィルジフエ-ルホスフィンオキサイド、 1ーヒド 口キシシクロへキシルフェニルケトン、 2—ヒドロキシ 2—メチルー 1 フエニルプロ パン 1 オン、フルォレノン、フルオレン、ベンズアルデヒド、ベンゾインェチルエー テル、ベンゾインプロピルエーテル、ベンゾフエノン、ミヒラーケトン、 3—メチルァセト フエノン、 3, 3 ' , 4, 4'ーテトラ(tert ブチルパーォキシカルボ-ル)ベンゾフエノン (BTTB)、 2- (ジメチルァミノ)— 1—〔4— (モルフオリ-ル)フエ-ル〕—2—フエ-ル メチル) 1ーブタノン、 4一べンゾィルー 4'ーメチルジフエ-ルサルファイド、ベンジ ル、又は BTTBとキサンテン、チォキサンテン、クマリン、ケトクマリン、その他の色素 増感剤との組み合わせ等を挙げることができる。 Examples of photo radical generators include, for example, acetophenone, acetophenone benzil ketal, anthraquinone, 1- (4-isopropylphenol) 2 hydroxy-1-methylpropanone 1-on, carbazole, xanthone, 4-clobenbenzophenone. 4, 4'-mino minobenzophenone, 1, 1-dimethoxydeoxybenzoin, 3, 3, 1-dimethyl-4-methoxybenzophenone, dianthus xanthone, 2, 2-dimethoxy-2-phenacetophenone, 1- (4-Dodecylphenol) 2-hydroxy-1-2-methylpropane-1-one, 2-methyl-11- [4- (methylthio) phenol] 2 morpholinopropane 1-one, trif Eramine, 2, 4, 6 Trimethyl benzoyl diphosphine phosphine oxide, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy 2-methyl-1-phenylpropan 1-one, fluorenone, fluorene, benzaldehyde, benzoin ethyl ether Ter, benzoinpropyl ether, benzophenone, Michler's ketone, 3-methylacetophenone, 3, 3 ', 4, 4'-tetra (tert-butylperoxycarbol) benzophenone (BTTB), 2- (dimethylamino) — 1— [4 — (Morpholol) —2—Fel Methyl) 1-butanone, 4 Benzoro 4'-Methyldiphenyl sulfide, benzyl, or BTTB and xanthene, thixanthene, coumarin, ketocoumarin, other dyes The combination with a sensitizer etc. can be mentioned.
[0160] これらの光重合開始剤のうち、 2, 2 ジメトキシ一 2 フエ-ルァセトフエノン、 2 ヒ ドロキシ 2—メチル 1—フエニルプロパン一 1 オン、 1 ヒドロキシシクロへキシ ルフエ二ルケトン、 2, 4, 6 トリメチルベンゾィルジフエ-ルホスフィンオキサイド、 2 ーメチルー 1一〔4 (メチルチオ)フエ-ル〕 2 モルフォリノプロパン 1 オン、 2 (ジメチルァミノ) 1 4 (モルフオリ-ル)フエ-ル〕 2 フエ-ルメチル) 1 —ブタノン等が好ましぐさらに好ましくは、 1—ヒドロキシシクロへキシルフェニルケト ン、 2—メチルー 1一〔4 (メチルチオ)フエ-ル〕 2 モルフォリノプロパン 1ーォ ン、 2— (ジメチルァミノ)— 1—〔4— (モルフオリ-ル)フエ-ル〕—2 フエ-ルメチル ) - 1—ブタノン等を挙げることができる。  [0160] Among these photopolymerization initiators, 2, 2 dimethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropane-1-one, 1-hydroxycyclohexyl phenyl ketone, 2, 4, 6 Trimethylbenzoyl diphosphine phosphine oxide, 2-methyl- 1 1 [4 (methylthio) phenol] 2 Morpholinopropane 1-one, 2 (dimethylamino) 1 4 (morpholinyl) phenol] 2 methanol 1) -butanone and the like are more preferable, 1-hydroxycyclohexylphenylketone, 2-methyl-11 [4 (methylthio) phenol] 2 morpholinopropane 1-ion, 2- (dimethylamino) ) -1- [4- (morpholol) phenol] -2 phenolmethyl) -1-butanone and the like.
[0161] (ii)添加量  [0161] (ii) Amount added
光重合開始剤の添加量は特に制限されるものではな ヽが、有機溶剤以外の組成 物全量に対して 0. 01 20質量%とするのが好ましい。この理由は、添加量が 0. 01 質量%未満となると、硬化反応が不十分となり耐擦傷性、アルカリ水溶液浸漬後の耐 擦傷性が低下する場合があるためである。一方、光重合開始剤の添加量が 20質量 %を超えると、硬化膜の屈折率が増加し反射防止効果が低下する場合があるためで ある。  The addition amount of the photopolymerization initiator is not particularly limited, but is preferably 0.01 to 20% by mass with respect to the total amount of the composition other than the organic solvent. This is because when the amount added is less than 0.01% by mass, the curing reaction becomes insufficient, and the scratch resistance and the scratch resistance after immersion in an alkaline aqueous solution may decrease. On the other hand, if the addition amount of the photopolymerization initiator exceeds 20% by mass, the refractive index of the cured film may increase and the antireflection effect may decrease.
また、このような理由から、光重合開始剤の添加量を、有機溶剤以外の組成物全量 に対して 0. 05 15質量%とすることがより好ましぐ 0. 1 15質量%とすることがさ らに好ましい。 [0162] (2)熱により活性種を発生する化合物 For this reason, the addition amount of the photopolymerization initiator is more preferably 0.05% by mass to 0.115% by mass with respect to the total amount of the composition other than the organic solvent. Is more preferable. [0162] (2) Compounds that generate active species by heat
熱により活性種を発生する化合物(以下「熱重合開始剤」という。)としては、活性種 として、ラジカルを発生する熱ラジカル発生剤等が挙げられる。  Examples of the compound that generates an active species by heat (hereinafter referred to as “thermal polymerization initiator”) include a thermal radical generator that generates a radical as the active species.
[0163] (i)種類 [0163] (i) Types
熱ラジカル発生剤の例としては、ベンゾィルパーオキサイド、 tert—ブチルーォキシ ベンゾエート、ァゾビスイソブチ口-トリル、ァセチルパーオキサイド、ラウリルパーォキ サイド、 tert—ブチルパーアセテート、タミルパーオキサイド、 tert—ブチルパーォキ サイド、 tert—ブチルハイド口パーオキサイド、 2, 2,ーァゾビス(2, 4—ジメチルバレ 口-トリル)、 2, 2,—ァゾビス(4—メトキシ— 2, 4—ジメチルバレ口-トリル)等の一種 単独又は二種以上の組み合わせを挙げることができる。  Examples of thermal radical generators include benzoyl peroxide, tert-butyloxybenzoate, azobisisobutyoxy-tolyl, acetylyl peroxide, lauryl peroxide, tert-butyl peracetate, tamil peroxide, tert-butyl peroxide, tert-butyl hydride Oral peroxide, 2,2, -azobis (2,4-dimethylvale-tolyl), 2,2, -azobis (4-methoxy-2,4-dimethylvale-tolyl), etc., alone or in combination of two or more Can be mentioned.
[0164] (ii)添加量 [0164] (ii) Addition amount
熱重合開始剤の添加量についても特に制限されるものではないが、有機溶剤以外 の組成物全量に対して 0. 01〜20質量%とするのが好ましい。この理由は、添カロ量 が 0. 01質量%未満となると、硬化反応が不十分となり耐擦傷性、アルカリ水溶液浸 漬後の耐擦傷性が低下する場合があるためである。一方、光重合開始剤の添加量 力 S20質量%を超えると、硬化膜の屈折率が増加し反射防止効果が低下する場合が あるためである。  The addition amount of the thermal polymerization initiator is not particularly limited, but is preferably 0.01 to 20% by mass with respect to the total amount of the composition other than the organic solvent. The reason for this is that when the amount of added calories is less than 0.01% by mass, the curing reaction becomes insufficient, and the scratch resistance and the scratch resistance after immersion in an alkaline aqueous solution may decrease. On the other hand, if the amount of addition of the photopolymerization initiator exceeds S20 mass%, the refractive index of the cured film increases and the antireflection effect may decrease.
また、このような理由から、有機溶剤以外の組成物全量に対して熱重合開始剤の 添加量を 0. 05〜15質量%とするのがより好ましぐ 0. 1〜15質量%の範囲内の値 とするのがさらに好ましい。  For these reasons, it is more preferable to add the thermal polymerization initiator to 0.05 to 15% by mass with respect to the total amount of the composition other than the organic solvent. It is more preferable that the value be within the range.
[0165] 5.有機溶媒 [0165] 5. Organic solvent
「低屈折率層形成用組成物」には、さらに有機溶媒を添加することが好ましい。この ように有機溶媒を添加することにより、薄膜の反射防止膜を均一に形成することがで きる。このような有機溶媒としては、炭素数 1〜8のアルコール系、炭素数 3〜: L0のケ トン系、炭素数 3〜: L0のエステル系の有機溶媒が好ましく使用でき、メチルイソプチ ルケトン、メチルェチルケトン、メチルアミルケトン、メタノール、エタノール、 tーブタノ ール、イソプロパノール、プロピレングリコールモノメチルエーテル、プロピレングリコ ールェチルエーテル、プロピレングリコールモノプロピルエーテル等が特に好まし ヽ 例として挙げられる。これらの有機溶媒は一種単独又は二種以上の組み合わせで使 用できる。 It is preferable to further add an organic solvent to the “low refractive index layer forming composition”. By adding an organic solvent in this way, a thin antireflection film can be formed uniformly. As such an organic solvent, an alcohol solvent having 1 to 8 carbon atoms, a carbon atom having 3 to carbon atoms: an ketone solvent having 3 to carbon atoms, or an ester solvent having 3 to carbon atoms having an carbon number of 3 can be preferably used. Tilketone, methyl amyl ketone, methanol, ethanol, t-butanol, isopropanol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, etc. are particularly preferred. Take as an example. These organic solvents can be used singly or in combination of two or more.
[0166] 有機溶媒の添加量についても特に制限されるものではないが、有機溶剤以外の組 成物 100質量部に対し、 100〜100,000質量部とするのが好ましい。この理由は、 添加量が 100質量部未満となると、硬化性榭脂組成物の粘度調整が困難となる場合 があるためであり、一方、添加量が 100,000質量部を超えると、硬化性榭脂組成物 の保存安定性が低下したり、あるいは粘度が低下しすぎて取り扱いが困難となる場合 があるためである。  [0166] The addition amount of the organic solvent is not particularly limited, but is preferably 100 to 100,000 parts by mass with respect to 100 parts by mass of the composition other than the organic solvent. This is because when the addition amount is less than 100 parts by mass, it may be difficult to adjust the viscosity of the curable resin composition. On the other hand, when the addition amount exceeds 100,000 parts by mass, the curable resin composition is hardened. This is because the storage stability of the composition may be decreased, or the viscosity may be excessively decreased to make handling difficult.
[0167] 6.添加剤  [0167] 6. Additive
硬化性榭脂組成物には、本発明の目的や効果を損なわない範囲において、光増 感剤、重合禁止剤、重合開始助剤、レべリング剤、濡れ性改良剤、界面活性剤、可 塑剤、紫外線吸収剤、酸化防止剤、帯電防止剤、シランカップリング剤、(E)成分以 外の無機充填剤若  In the curable resin composition, a photosensitizer, a polymerization inhibitor, a polymerization initiation assistant, a leveling agent, a wettability improver, a surfactant, an acceptable agent are used as long as the objects and effects of the present invention are not impaired. Plasticizer, UV absorber, antioxidant, antistatic agent, silane coupling agent, inorganic filler other than (E) component
[0168] 7.低屈折率層形成用組成物の調製方法 [0168] 7. Method for preparing composition for forming low refractive index layer
本発明で使用される硬化性榭脂組成物は、上記 (D)エチレン性不飽和基含有含 フッ素重合体及び上記 (E)成分、又は必要に応じて上記 (G)成分、活性エネルギー 線の照射又は熱により活性種を発生する化合物、有機溶剤、及び添加剤をそれぞ れ添加して、室温又は加熱条件下で混合することにより調製することができる。具体 的には、ミキサ、ニーダー、ボールミル、三本ロール等の混合機を用いて、調製する ことができる。ただし、加熱条件下で混合する場合には、熱重合開始剤の分解開始 温度以下で行うことが好まし 、。  The curable resin composition used in the present invention comprises the (D) ethylenically unsaturated group-containing fluorine-containing polymer and the (E) component, or, if necessary, the (G) component and active energy rays. It can be prepared by adding a compound that generates active species by irradiation or heat, an organic solvent, and an additive, respectively, and mixing at room temperature or under heating conditions. Specifically, it can be prepared using a mixer such as a mixer, a kneader, a ball mill, or a three roll. However, when mixing under heating conditions, it is preferable to carry out at or below the decomposition start temperature of the thermal polymerization initiator.
[0169] 8.低屈折率層形成用組成物の硬化方法 [0169] 8. Method of curing composition for forming low refractive index layer
低屈折率層形成用組成物の硬化条件にっ 、ても特に制限されるものではな 、が、 例えば活性エネルギー線を用いた場合、露光量を 0. 01〜10j/cm2の範囲内の値 とするのが好ましい。 Although there is no particular limitation on the curing conditions of the composition for forming a low refractive index layer, for example, when active energy rays are used, the exposure dose is within the range of 0.01 to 10 j / cm 2 . The value is preferred.
この理由は、露光量が 0. OljZcm2未満となると、硬化不良が生じる場合があるた めであり、一方、露光量が lOjZcm2を超えると、硬化時間が過度に長くなる場合が あるためである。 また、このような理由により、露光量を 0. l〜5jZcm2の範囲内の値とするのがより 好ましぐ 0. 3〜3j/cm2の範囲内の値とするのがより好ましい。 This is because when the exposure amount is less than 0. OljZcm 2 , curing failure may occur, whereas when the exposure amount exceeds lOjZcm 2 , the curing time may become excessively long. . For these reasons, it is more preferable to set the exposure amount within a range of 0.1 to 5 jZcm 2 , and it is more preferable to set a value within a range of 0.3 to 3 j / cm 2 .
[0170] また、低屈折率層形成用組成物を、加熱して硬化させる場合には、 30〜200°Cの 範囲内の温度で、 0. 5〜180分間加熱するのが好ましい。このように加熱することに より、基材等を損傷することなぐより効率的に耐擦傷性に優れた反射防止膜を得る ことができる。 [0170] When the composition for forming a low refractive index layer is cured by heating, it is preferably heated at a temperature in the range of 30 to 200 ° C for 0.5 to 180 minutes. By heating in this way, an antireflection film having excellent scratch resistance can be obtained more efficiently without damaging the substrate and the like.
また、このような理由から、 50〜180°Cの範囲内の温度で、 1〜120分間加熱する のがより好ましぐ 80〜150°Cの範囲内の温度で、 1〜60分間加熱するのがさらに好 ましい。  For this reason, it is more preferable to heat for 1 to 120 minutes at a temperature in the range of 50 to 180 ° C. Heating for 1 to 60 minutes at a temperature in the range of 80 to 150 ° C. Is even better.
[実施例]  [Example]
[0171] 以下、本発明を実施例によってさらに具体的に説明するが、本発明はこれら実施 例によって何ら限定されるものではない。尚、以下において、部、%は、特に断らない 限り、それぞれ重量部、重量%を示す。  [0171] Hereinafter, the present invention will be described more specifically with reference to Examples. However, the present invention is not limited to these Examples. In the following, parts and% respectively represent parts by weight and% by weight unless otherwise specified.
[0172] 製造例 1 :帯電防止層形成用組成物 1の調製  [0172] Production Example 1: Preparation of composition 1 for forming an antistatic layer
紫外線を遮蔽した容器中にお!ヽて、リン含有酸化錫分散液 (触媒化成工業 (株)製 ELCOM JX— 1001PTV、分散溶媒 プロピレングリコールモノメチルエーテル、 リン含有酸化錫 30重量%、平均一次粒子径 20nm、分散剤 2. 17重量%含有) 80 部、ジペンタエリスリトールへキサアタリレート(日本ィ匕薬 (株)製 商品名 KAYARA D DPHA 以下 B—1と称する場合がある。) 15. 6部、ビス(アタリロイルォキシメチ ル)トリシクロ [5. 2. 1. 02'6]デカン (新中村ィ匕学工業製 NKエステル A— DCP :「ト リシクロデカンジィルジメタノールジアタリレート」、以下 B— 2と称する場合がある。) 1 5. 6部、 1—ヒドロキシシクロへキシルフェニルケトン(チノく'スペシャルティ'ケミカルズ (株)製 ィルガキュア 184、 313nmにおけるモル吸光係数: 80LZmol'cm、以下 C 一 1と称する場合がある。)4. 5部、及びプロピレングリコールモノメチルエーテル 50 部、を 50°Cで 2時間攪拌することで均一な溶液の帯電防止層形成用組成物 1を得た 。この帯電防止層形成用組成物 1をアルミ皿に 2g秤量後、 140°Cのホットプレート上 で 1時間乾燥、秤量して固形分含量を求めたところ、 35重量%であった。 Phosphorus-containing tin oxide dispersion (ELCOM JX-1001PTV manufactured by Catalytic Chemical Industry Co., Ltd., dispersion solvent propylene glycol monomethyl ether, phosphorus-containing tin oxide 30% by weight, average primary particle size) 80 parts, dipentaerythritol hexaatalylate (trade name: KAYARA D DPHA, manufactured by Nippon Shakuyaku Co., Ltd., may be referred to as B-1 below) 15. 6 parts Bis (Atylyloxymethyl) tricyclo [5. 2. 1. 0 2 ' 6 ] decane (NK Nakamura NK ester A—DCP: “Tricyclodecandiyldimethanol ditalylate” 1 5. 6 parts, 1-hydroxycyclohexyl phenyl ketone (Tiroku 'Specialty' Chemicals Co., Ltd. Irgacure 184, molar extinction coefficient at 313 nm: 80LZmol'cm, In the following C 1 1 4) and 50 parts of propylene glycol monomethyl ether were stirred at 50 ° C. for 2 hours to obtain a uniform antistatic layer forming composition 1. 2 g of this antistatic layer forming composition 1 was weighed on an aluminum dish, dried on a hot plate at 140 ° C. for 1 hour, and weighed to obtain a solid content of 35% by weight.
[0173] 製造例 2 :帯電防止層形成用組成物 2の調製 紫外線を遮蔽した容器中にお!ヽて、リン含有酸化錫分散液 (触媒化成工業 (株)製 ELCOM JX— 1001PTV、分散溶媒 プロピレングリコールモノメチルエーテル、 リン含有酸化錫 30重量%、平均一次粒子径 20nm、分散剤 2. 17重量%含有) 200 部、ジペンタエリスリトールへキサアタリレート(日本ィ匕薬 (株)製 商品名 KAYARA D DPHA 以下 B—1と称する場合がある。) 15. 6部、ビス(アタリロイルォキシメチ ル)トリシクロ [5. 2. 1. 02'6]デカン (新中村ィ匕学工業製 NKエステル A— DCP :「ト リシクロデカンジィルジメタノールジアタリレート」、以下 B— 2と称する場合がある。) 1 5. 6部、 2—メチルー 1 (4 (メチルチオ)フエ-ル)ー2 モルフォリノプロパン 1 —オン(チノく'スペシャルティ'ケミカルズ (株)製 ィルガキュア 907、 313nmにおけ るモル吸光係数: 17, OOOL/mol-cm,以下 C' 2と称する場合がある。)4. 5部、 及びプロピレングリコールモノメチルエーテル 50部、を 50°Cで 2時間攪拌することで 均一な溶液の帯電防止層形成用組成物 2を得た。この帯電防止層形成用組成物 2 をアルミ皿に 2g秤量後、 140°Cのホットプレート上で 1時間乾燥、秤量して固形分含 量を求めたところ、 35重量%であった。 Production Example 2 Preparation of Composition 2 for Forming Antistatic Layer Phosphorus-containing tin oxide dispersion (ELCOM JX-1001PTV manufactured by Catalytic Chemical Industry Co., Ltd., dispersion solvent propylene glycol monomethyl ether, phosphorus-containing tin oxide 30% by weight, average primary particle size) 20 parts, 20%, 2.17% by weight dispersant) 200 parts, dipentaerythritol hexaatalylate (trade name KAYARA D DPHA, manufactured by Nippon Shakuyaku Co., Ltd.) Bis (Atylyloxymethyl) tricyclo [5. 2. 1. 0 2 ' 6 ] decane (NK Nakamura NK ester A—DCP: “Tricyclodecandiyldimethanol ditalylate” 1-5 6 parts, 2-methyl-1 (4 (methylthio) phenol) -2 morpholinopropane 1-on (Chinoku 'Specialty' Chemicals Co., Ltd.) Irgacure molar absorption at 907 and 313 nm : 17, OOOL / mol-cm, hereinafter referred to as C'2)) 4. Stabilization of uniform solution by stirring 5 parts and 50 parts of propylene glycol monomethyl ether at 50 ° C for 2 hours A layer forming composition 2 was obtained. 2 g of this antistatic layer forming composition 2 was weighed in an aluminum dish, dried on a hot plate at 140 ° C. for 1 hour, and weighed to obtain a solid content of 35% by weight.
製造例 3:重合性不飽和基を有する有機化合物の合成 Production Example 3: Synthesis of an organic compound having a polymerizable unsaturated group
乾燥空気中、メルカプトプロピルトリメトキシシラン 221部、ジブチル錫ジラウレート 1 部からなる溶液に対し、イソホロンジイソシァネート 222部を攪拌しながら 50°Cで 1時 間かけて滴下後、 70°Cで 3時間加熱攪拌した。これに新中村ィ匕学製 NKエステル A —TMM— 3LM— N (ペンタエリスリトールトリアタリレート 60重量0 /0とペンタエリスリト ールテトラアタリレート 40重量%とからなる。このうち、反応に関与するのは、水酸基 を有するペンタエリスリトールトリアタリレートのみである。 ) 549部を 30°Cで 1時間かけ て滴下後、 60°Cで 10時間加熱攪拌することで重合性不飽和基を有する有機化合物 を得た。反応液中の残存イソシァネート量を FT— IRで分析したところ 0.1%以下であ り、反応がほぼ定量的に終了したことを示した。生成物の赤外吸収スペクトルは原料 中のメルカプト基に特徴的な 2550cm_1の吸収ピーク及び原料イソシァネートイ匕合 物に特徴的な 2260cm_ 1の吸収ピークが消失し、新たにウレタン結合及び S (C = 0 ) NH 基に特徴的な 1660cm_1のピーク及びアタリロキシ基に特徴的な 1720cm_1 のピークが観察され、重合性不飽和基としてのアタリロキシ基と S (C = O) NH—、 ウレタン結合を共に有するアタリ口キシ基修飾アルコキシシランが生成していることを 示した。以上により、下記式(15)及び式(16)で示される化合物が合計 773部得られ た(以下、この化合物を、「アルコキシシラン(1)」ということがある。)ほか、反応に関与 しなかったペンタエリスリトールテトラアタリレート 220部が混在している。 To a solution consisting of 221 parts of mercaptopropyltrimethoxysilane and 1 part of dibutyltin dilaurate in dry air, add 222 parts of isophorone diisocyanate at 50 ° C with stirring for 1 hour, then at 70 ° C. The mixture was heated and stirred for 3 hours. It consists of a new Nakamura I匕学Ltd. NK Ester A -TMM- 3LM- N (pentaerythritol Atari rate 60 weight 0/0 and pentaerythritol Lumpur tetra Atari rate 40% by weight. Among them, involved in the reaction It is only pentaerythritol tritalylate having a hydroxyl group.) After adding 549 parts dropwise at 30 ° C over 1 hour, and then stirring with heating at 60 ° C for 10 hours, the organic compound having a polymerizable unsaturated group A compound was obtained. When the amount of isocyanate remaining in the reaction solution was analyzed by FT-IR, it was 0.1% or less, indicating that the reaction was almost quantitatively completed. Infrared absorption spectrum of the product disappeared absorption peak characteristic 2260 cm _ 1 to the absorption peak and the raw material Isoshianetoi匕合of characteristic 2550 cm _1 mercapto group in the starting material, new urethane bond and S (C = 0) peak characteristic 1720 cm _1 peak and Atarirokishi group characteristic 1660 cm _1 to the NH group was observed, Atarirokishi group and S (C = O as a polymerization unsaturated group) NH-, It was shown that oxy-oxy group-modified alkoxysilane having both urethane bonds was formed. As a result, a total of 773 parts of the compounds represented by the following formulas (15) and (16) were obtained (hereinafter, this compound may be referred to as “alkoxysilane (1)”) and involved in the reaction. There was a mixture of 220 parts of pentaerythritol tetraatalylate.
[化 18]  [Chemical 18]
Figure imgf000053_0001
Figure imgf000053_0001
[式(15)及び式(16)中、「Acryl」はアタリロイル基を、「Me」はメチル基を示す。 ] 製造例 4:下記式( 17)で示される化合物の製造  [In the formulas (15) and (16), “Acryl” represents an attaryloyl group, and “Me” represents a methyl group. Production Example 4: Production of a compound represented by the following formula (17)
[化 20]  [Chemical 20]
Figure imgf000053_0002
Figure imgf000053_0002
[式(17)中、「Acryl」は、アタリロイル基を示す。 ] [In the formula (17), “Acryl” represents an allyloyl group. ]
攪拌機付きの容器内のイソホロンジイソシァネート 18. 8部と、ジブチル錫ジラウレ ート 0. 2部とからなる溶液に対し、新中村化学製NKェステルA—TMM— 3LM— N (反応に関与するのは、水酸基を有するペンタエリスリトールトリアタリレートのみであ る。) 93部を、 10°C、 1時間の条件で滴下した後、 60°C、 6時間の条件で攪拌し、反 応液とした。 A solution consisting of 18.8 parts of isophorone diisocyanate and 0.2 part of dibutyltin dilaurate in a vessel equipped with a stirrer was added to NK Estel A-TMM-3LM-N (Shin Nakamura Chemical Co., Ltd.). (Only pentaerythritol triatalylate having a hydroxyl group is added.) 93 parts are added dropwise at 10 ° C for 1 hour, and then stirred at 60 ° C for 6 hours. A liquid was used.
この反応液中の残存イソシァネート量を製造例 3と同様にして FT— IRで測定したと ころ、 0. 1重量%以下であり、反応がほぼ定量的に行われたことを確認した。また、 分子内に、ウレタン結合、及びアタリロイル基 (重合性不飽和基)を含むことを確認し た。  When the amount of residual isocyanate in this reaction solution was measured by FT-IR in the same manner as in Production Example 3, it was 0.1% by weight or less, confirming that the reaction was almost quantitative. In addition, it was confirmed that the molecule contains a urethane bond and an taliloyl group (polymerizable unsaturated group).
以上により、前記式(17)で示される化合物が 75部得られたほ力、反応に関与しな 力つたペンタエリスリトールテトラアタリレート 37部が混在していた。  As a result, 75 parts of the compound represented by the formula (17) was obtained, and 37 parts of pentaerythritol tetraatalylate which was not involved in the reaction were mixed.
[0179] 製造例 5 :シリカ粒子含有ノ、ードコート層用組成物の調製 [0179] Production Example 5: Preparation of silica particle-containing coating composition
製造例 3で製造したアルコキシシラン(1)の溶液 2. 32部、シリカ粒子ゾル (メチルェ チルケトンシリカゾル、 日産化学工業 (株)製 MEK— ST、数平均粒子径 0. 022 、シリカ濃度 30%) 91. 3部(シリカ粒子として 27部)、イオン交換水 0. 12部、及び p —ヒドロキシフエ-ルモノメチルエーテル 0. 01部の混合液を、 60°C、 4時間攪拌後、 オルト蟻酸メチルエステル 1. 36部を添加し、さらに 1時間同一温度で加熱攪拌する ことで反応性シリカ粒子分散液を得た。製造例 1と同様に固形分含量を求めたところ 31重量%であった。  Solution of alkoxysilane (1) produced in Production Example 3 2. 32 parts, silica particle sol (methyl ethyl ketone silica sol, MEK-ST, Nissan Chemical Industries, Ltd., number average particle size 0.022, silica concentration 30% ) 91.3 parts (27 parts as silica particles), 0.112 parts of ion-exchanged water, and 0.01 part of p-hydroxyphenol monomethyl ether were stirred at 60 ° C for 4 hours, and then orthoformate 1. 36 parts of methyl ester was added, and the mixture was further heated and stirred at the same temperature for 1 hour to obtain a reactive silica particle dispersion. The solid content was determined in the same manner as in Production Example 1 and found to be 31% by weight.
この分散液 98. 6g、製造例 4で得られた式(17)で示される化合物を含む溶液 3. 4 g、 1—ヒドロキシシクロへキシルフエ-ルケトン(C— 1) 2. lg、 2—メチル 1— [4— ( メチルチオ)フエ-ル ] 2—モルフォリノプロパン 1 オン(C— 2) 1. 2g、ジペンタ エリスリトールへキサアタリレート 33. 2g、シクロへキサノン 7gを混合攪拌し、シリカ粒 子含有ノヽードコート層用組成物(固形分濃度 50%) 145gを得た。  98.6 g of this dispersion, 3.4 g of a solution containing the compound represented by the formula (17) obtained in Production Example 4, 1-hydroxycyclohexyl phenol ketone (C-1) 2. lg, 2-methyl 1— [4— (Methylthio) phenol] 2—morpholinopropane 1 ON (C—2) 1.2 g, dipentaerythritol hexaatalylate 33.2 g, and cyclohexanone 7 g are mixed and stirred. 145 g of a composition for containing a node coat layer (solid content concentration: 50%) was obtained.
[0180] 製造例 6:重合性不飽和基を有する有機化合物が結合した反応性シリカ粒子ゾルの 製造 [0180] Production Example 6: Production of reactive silica particle sol bonded with an organic compound having a polymerizable unsaturated group
シリカ粒子ゾル (メチルェチルケトンシリカゾル、 日産化学工業 (株)製 MEK— ST — L、数平均粒子径 0. 05 μ m、シリカ濃度 30%) 143g (シリカ粒子として 43g)、製 造例 3で製造したアルコキシシラン(1)の溶液 2. 8g、蒸留水 0. lg、 p ヒドロキノン モノメチルエーテル 0. Olgを混合し、 65°Cで加熱攪拌した。 4時間後、オルト蟻酸メ チルエステル 1. 0g添加し、さらに 1時間加熱することで、固形分 31%の反応性シリ 力粒子ゾルを得た。 [0181] 製造例 7:水酸基含有含フッ素重合体 (d— 1)の製造 Silica particle sol (Methyl ethyl ketone silica sol, MEK-ST — L, Nissan Chemical Industries, Ltd., number average particle size 0.05 μm, silica concentration 30%) 143g (43g as silica particles), Production Example 3 2.8 g of the alkoxysilane (1) solution prepared in 1 above, 0.1 g of distilled water and 0. Olg of hydroquinone monomethyl ether were mixed and heated and stirred at 65 ° C. After 4 hours, 1.0 g of methyl orthoformate was added, and the mixture was further heated for 1 hour to obtain a reactive silica particle sol having a solid content of 31%. [0181] Production Example 7: Production of hydroxyl-containing fluoropolymer (d-1)
内容積 3. OLの電磁攪拌機付きステンレス製オートクレープを窒素ガスで十分置換 した後、酢酸ェチル 1800g、パーフルォロ(プロピルビュルエーテル)(FPVE) 607. 3g、(パーフルォロォクチル)ェチルビ-ルエーテル 111. 9g、ヒドロキシェチルビ- ルエーテル (HEVE) 180. 8g、過酸ィ匕ラウロイル 4. 5gを仕込み、再度窒素ガスで 系内の酸素を除去した。  Internal volume 3. After replacing the OL autoclave with a magnetic stirrer sufficiently with nitrogen gas, 1800 g of ethyl acetate, 607.3 g of perfluoro (propylbutyl ether) (FPVE), (perfluorooctyl) ethyl vinyl ether 111 9 g, hydroxyethyl vinyl ether (HEVE) 180.8 g, and peroxylauroyl 4.5 g were charged, and oxygen in the system was removed again with nitrogen gas.
次いで昇温を開始し、 70°Cで 20時間攪拌下に反応を継続後、オートクレープを水 冷し、反応を停止させた。  Next, the temperature was raised and the reaction was continued with stirring at 70 ° C. for 20 hours, and then the autoclave was cooled with water to stop the reaction.
反応液の温度が室温に達した後、オートクレープを開放し、反応液を回収後、メタノ ール Z水混合溶液 (混合重量比 80Z20) 30kgに反応液を滴下した。沈殿物を取り 出し、 40°Cにて減圧乾燥を行!ヽ水酸基含有含フッ素重合体 (d— 1)を得た。  After the temperature of the reaction solution reached room temperature, the autoclave was opened, the reaction solution was recovered, and the reaction solution was added dropwise to 30 kg of methanol Z water mixed solution (mixing weight ratio 80Z20). The precipitate was taken out and dried under reduced pressure at 40 ° C to obtain a hydroxyl group-containing fluoropolymer (d-1).
[0182] 製造例 8:水酸基含有含フッ素重合体 (d— 2)の製造 [0182] Production Example 8: Production of hydroxyl-containing fluoropolymer (d-2)
内容積 3. OLの電磁攪拌機付きステンレス製オートクレープを窒素ガスで十分置換 した後、酢酸ェチル 1600g、パーフルォロ(プロピルビュルエーテル)(FPVE) 539. 8g、(パーフルォロォクチル)ェチルビ-ルエーテル 99. 5g、ヒドロキシェチルビ-ル エーテル(HEVE) 160. 7g、過酸ィ匕ラウロイル 4g、 VPS1001を、 24g、 NE— 30を 160gを仕込み、再度窒素ガスで系内の酸素を除去した。  Internal volume 3. After replacing the OL autoclave with a magnetic stirrer with nitrogen gas, 1600 g of ethyl acetate, perfluoro (propylbutyl ether) (FPVE) 59.8 g, (perfluorooctyl) ethyl vinyl ether 99 5 g, hydroxyethyl vinyl ether (HEVE) 16.7 g, peroxylauroyl 4 g, VPS1001, 24 g, NE-30 160 g were charged, and oxygen in the system was removed again with nitrogen gas.
次いで昇温を開始し、 70°Cで 20時間攪拌下に反応を継続後、オートクレープを水 冷し、反応を停止させた。  Next, the temperature was raised and the reaction was continued with stirring at 70 ° C. for 20 hours, and then the autoclave was cooled with water to stop the reaction.
反応液の温度が室温に達した後、オートクレープを開放し、反応液を回収後、メタノ ール Z水混合溶液 (混合重量比 80Z20) 30kgに反応液を滴下した。沈殿物を取り 出し、 40°Cにて減圧乾燥を行!ヽ水酸基含有含フッ素重合体 (d— 2)を得た。  After the temperature of the reaction solution reached room temperature, the autoclave was opened, the reaction solution was recovered, and the reaction solution was added dropwise to 30 kg of methanol Z water mixed solution (mixing weight ratio 80Z20). The precipitate was taken out and dried under reduced pressure at 40 ° C. to obtain a hydroxyl group-containing fluoropolymer (d-2).
ここで、 VPS1001は、数平均分子量が 7〜9万、ポリシロキサン部分の分子量が約 10, 000の、上記一般式(8)で表されるァゾ基含有ポリジメチルシロキサンである。 N E— 30は、上記一般式(10)において、 nが 9、 mが 1、 uが 30であるノ-オン性反応 性乳化剤である。  Here, VPS1001 is an azo group-containing polydimethylsiloxane represented by the above general formula (8) having a number average molecular weight of 70 to 90,000 and a polysiloxane moiety having a molecular weight of about 10,000. NE-30 is a nonionic reactive emulsifier in which n is 9, m is 1, and u is 30 in the above general formula (10).
[0183] 製造例 9:エチレン性不飽和基含有フッ素重合体溶液 (D— 1)の製造  [0183] Production Example 9: Production of ethylenically unsaturated group-containing fluoropolymer solution (D-1)
電磁攪拌機、ガラス製冷却管、ガラス製ディーンスターク管、ガラス製滴下漏斗及 び温度計を備えた容量 5リットルのセパラブルフラスコに、製造例 7で得られた水酸基 含有含フッ素重合体 (d— 1)を 400gと溶剤としてメチルイソブチルケトン (MIBK) 12 OOgをし込み、室温で攪拌を行い、水酸基含有重合体を溶剤に溶解させた。次に、 アクリル酸を 64. Og仕込み、室温で攪拌を行い、溶液が均一になったことを目視に て確認した。 160gの MIBKに 8. 8gの硫酸を溶解した溶液を、ガラス製滴下漏斗を 用い室温下にて攪拌を行いながら、滴下を行った。滴下終了後、乾燥空気下、系の 温度が 120〜 127°Cになるようオイルバスを用 、加温し、ディーンスターク管に溜まる 水を除きながら 5時間攪拌させた。室温まで冷却後、 10%アンモニア水溶液を 32g 添加し、反応液の pHが 6〜7であることを pH指示薬を用いて確認した。得られた反 応液をメタノール Z水(混合重量比 80Z20)混合溶液 20kgに滴下しポリマーを析出 させた。析出したポリマーを MIBKに固形分濃度 20重量%になるよう溶解させた後、 硫酸マグネシウムにより系内の水分を除去後、ろ過を行い、固形分濃度 20%のェチ レン性不飽和基含有フッ素重合体溶液 (D- 1)を得た。得られたエチレン性不飽和 基含有フッ素重合体の組成分析を13 C—NMRにより行 、、組成力も求めたフッ素含 有量は、 54重量%であった。 Electromagnetic stirrer, glass cooling tube, glass Dean-Stark tube, glass dropping funnel and Into a 5 liter separable flask equipped with a thermometer, 400 g of the hydroxyl group-containing fluoropolymer (d-1) obtained in Production Example 7 and 12 OOg of methyl isobutyl ketone (MIBK) as a solvent were poured. Stirring was performed at room temperature to dissolve the hydroxyl group-containing polymer in a solvent. Next, 64. Og of acrylic acid was added and stirred at room temperature to visually confirm that the solution was uniform. A solution obtained by dissolving 8.8 g of sulfuric acid in 160 g of MIBK was added dropwise while stirring at room temperature using a glass dropping funnel. After completion of the dropwise addition, the system was heated using an oil bath under dry air so that the temperature of the system became 120 to 127 ° C, and stirred for 5 hours while removing water accumulated in the Dean-Stark tube. After cooling to room temperature, 32 g of 10% aqueous ammonia solution was added, and the pH of the reaction solution was confirmed to be 6-7 using a pH indicator. The obtained reaction solution was dropped into 20 kg of a mixed solution of methanol Z water (mixing weight ratio 80Z20) to precipitate a polymer. The precipitated polymer is dissolved in MIBK so that the solid content concentration is 20% by weight, and then water is removed from the system with magnesium sulfate, followed by filtration, and fluorine containing ethylenically unsaturated groups with a solid content concentration of 20%. A polymer solution (D-1) was obtained. The composition of the obtained ethylenically unsaturated group-containing fluoropolymer was analyzed by 13 C-NMR, and the fluorine content obtained for the compositional power was 54% by weight.
[0184] 製造例 10:エチレン性不飽和基含有フッ素重合体溶液 (D- 2)の製造 [0184] Production Example 10: Production of ethylenically unsaturated group-containing fluoropolymer solution (D-2)
電磁攪拌機、ガラス製冷却管及び温度計を備えた容量 3リットルのセパラブルフラ スコに、製造例 8で得られた水酸基含有含フッ素重合体 (d 2)を 400gと、重合禁止 剤として 2, 6 ジー t ブチルメチルフエノール 0. 07g及び、溶剤として MIBKを 18 51g及び、 2—メタクリロイルォキシェチルイソシァネートを 62. 6g添加し、溶液が均 一になるまで攪拌した後、ジブチルチンジラウレート 0. 9gを添加して反応を開始し、 系の温度を 55〜65°Cに保持し 5時間攪拌を乾燥空気下にて継続し、水酸基含有含 フッ素重合体 (d— 2)と 2—メタクリロイルォキシェチルイソシァネートとの反応溶液 (D - 2) (固形分濃度 20重量%)を得た。得られたエチレン性不飽和基含有フッ素重合 体の組成分析を 13C—NMRにより行い、組成から求めたフッ素含有量は、 45重量 %であった。  In a separable flask with a capacity of 3 liters equipped with a magnetic stirrer, a glass cooling tube and a thermometer, 400 g of the hydroxyl group-containing fluoropolymer (d 2) obtained in Production Example 8 was used as a polymerization inhibitor. t Add 0.017 g of butylmethylphenol and 18 51 g of MIBK as a solvent and 62.6 g of 2-methacryloyloxychetyl isocyanate, stir until the solution is uniform, then dibutyltin dilaurate 0. 9 g was added to start the reaction, the temperature of the system was maintained at 55 to 65 ° C., and stirring was continued for 5 hours under dry air, so that the hydroxyl group-containing fluoropolymer (d-2) and 2-methacryloyl A reaction solution (D-2) (solid content concentration: 20% by weight) with xichetyl isocyanate was obtained. The composition of the obtained ethylenically unsaturated group-containing fluoropolymer was analyzed by 13C-NMR, and the fluorine content determined from the composition was 45% by weight.
[0185] 製造例 11 :低屈折率層形成用組成物 1の調製  [0185] Production Example 11: Preparation of composition 1 for forming a low refractive index layer
製造例 6で得られた反応性シリカ粒子ゾル 86. 7g (反応性粒子として 26. 9g)、製 造例 9で得られたエチレン性不飽和基含有含フッ素重合体 (D— 1) 204. Og (ェチレ ン性不飽和基含有フッ素重合体として 40. 8g)、製造例 10で得られたエチレン性不 飽和基含有フッ素重合体 (D— 2) 100. Og (エチレン性不飽和基含有フッ素重合体 として 20. Og)、ジペンタエリスリトールペンタアタリレート 6. 8g、製造例 4で得られた 式(17)を含む組成物 2. 9g、光重合開始剤として 2—メチルー 1一〔4 (メチルチオ )フエ-ル〕 2 モルフォリノプロパン 1 オン 4. 8g、アタリロイル変性ポリジメチ ルシロキサン (FM0725、チッソ株式会社) 3. 0g、有機共重合物含有特殊シリコン( フローレン AC— 901、共栄社化学株式会社) 0. 7g、メチルイソブチルケトン 2239g を加え、室温にて 1時間攪拌し、低屈折率層形成用組成物 1を得た。製造例 1と同様 に固形分含量を求めたところ、 4重量%であった。 Reactive silica particle sol 86.7 g (26.9 g as reactive particles) obtained in Production Example 6 Ethylenically unsaturated group-containing fluoropolymer obtained in Preparation Example 9 (D-1) 204. Og (40.8 g as an ethylenically unsaturated group-containing fluoropolymer), ethylene polymer obtained in Production Example 10 Unsaturated unsaturated group-containing fluoropolymer (D-2) 100. Og (20 Og as an ethylenically unsaturated group-containing fluoropolymer), dipentaerythritol pentaatalylate 6.8 g, the formula obtained in Production Example 4 2.9 g of a composition containing (17), 2-methyl-1-one [4 (methylthio) phenol] 2 morpholinopropane 1-on 4.8 g as a photopolymerization initiator, alitaroyl-modified polydimethylsiloxane (FM0725, Chisso Corporation) (Company) 3.0 g, organic copolymer-containing special silicon (Floren AC-901, Kyoeisha Chemical Co., Ltd.) 0.7 g, methyl isobutyl ketone 2239 g was added, and stirred at room temperature for 1 hour, composition for forming a low refractive index layer I got thing 1. The solid content was determined in the same manner as in Production Example 1 and found to be 4% by weight.
製造例 12 :多孔質シリカ粒子の合成 Production Example 12: Synthesis of porous silica particles
石英製セパラブルフラスコ中に、テトラエトキシシラン 22. 24g、メタノール 841. 97 g、プロピレングリコール 30. 00gを加え、均一に混合した後、アンモニアの 1%水溶 液 101. 00gを添加した。その後、溶液を攪拌しながら 40°Cで 8時間反応させ、さら にビュルトリメトキシシラン 0. 92g、メタクリロキシプロピルトリメトキシシラン (東レ.ダウ コーユング.シリコーン (株)製 SZ— 6030) 1. 54gを添カ卩し 40°Cで 1時間反応させた 。次いで、 2—パーフルォ口へキシルェチルトリメトキシシラン(GE東芝シリコーン (株 )製 TSL8257) 2. 33gを添加し 40°Cで 1時間反応させた。反応液を室温まで冷却 後、メチノレイソブチノレケ卜ン 1000. 00gとシユウ酸の 0. 1%水溶液 1000. 00gとをカロ え、攪拌、静置した。 2層に分離した上層を取り分け、ロータリーエバポレーターで固 形分濃度 5%となるまで濃縮し、多孔質シリカ粒子溶液を得た。  In a quartz separable flask, 22.24 g of tetraethoxysilane, 841.97 g of methanol, and 30.00 g of propylene glycol were added and mixed uniformly, and then 101.00 g of a 1% aqueous solution of ammonia was added. Then, the solution was allowed to react at 40 ° C for 8 hours with stirring. Furthermore, 0.92 g of butyltrimethoxysilane and methacryloxypropyltrimethoxysilane (Toray Dow Counging Co., Ltd., Silicone SZ-6030) 1. 54 g Was added and reacted at 40 ° C for 1 hour. Next, 2.33 g of 2-perfluorohexoxyltrimethoxysilane (GE Toshiba Silicone Co., Ltd. TSL8257) was added and reacted at 40 ° C. for 1 hour. After the reaction solution was cooled to room temperature, 1000.00 g of methinoisobutinolecan and 1000.00 g of a 0.1% aqueous solution of oxalic acid were added, stirred and allowed to stand. The upper layer separated into two layers was separated and concentrated to a solid content concentration of 5% using a rotary evaporator to obtain a porous silica particle solution.
上記で得られた多孔質シリカ粒子溶液の lgにエタノール 10gを加えて混合後、透 過型電子顕微鏡用カーボングリッド上に 1滴を滴下し、次 、で室温で 24時間乾燥し 、 日本電子社製フィールドェミッション電子顕微衝 EM— 2010Fを用いて観察を行 い、多孔質シリカ粒子の粒径を測定したところ、平均粒径 20nmであった。  After adding 10 g of ethanol to lg of the porous silica particle solution obtained above and mixing, 1 drop was dropped on a carbon grid for a transmission electron microscope and then dried at room temperature for 24 hours at JEOL Ltd. Observation was made using a field emission electron microscope EM-2010F, and the particle size of the porous silica particles was measured. The average particle size was 20 nm.
多孔質シリカ粒子溶液の 10gをアルミ皿に取り、 150°Cのホットプレート上で 1時間 乾燥し、多孔質シリカ粒子 1の粉末サンプルを得た。得られた多孔質シリカ粒子粉末 の BET比表面積を Quantachrome Instruments社製 AUTOSORB— 1を用い て測定したところ、比表面積は 200m2Zgであった。 10 g of the porous silica particle solution was placed in an aluminum dish and dried on a hot plate at 150 ° C. for 1 hour to obtain a porous silica particle 1 powder sample. The BET specific surface area of the obtained porous silica particle powder was measured using AUTOSORB-1 manufactured by Quantachrome Instruments. The specific surface area was 200 m 2 Zg.
[0187] 製造例 13 :低屈折率層形成用組成物 2の調製  [0187] Production Example 13: Preparation of composition 2 for forming a low refractive index layer
製造例 9で得られたエチレン性不飽和基含有含フッ素重合体 (D— 1) 12. 5g (ェ チレン性不飽和基含有フッ素重合体として 2. 5g)、製造例 10で得られたエチレン性 不飽和基含有フッ素重合体 (D— 2) 12. 5g (エチレン性不飽和基含有フッ素重合体 として 2. 5g)、製造例 12で得られた多孔質シリカ粒子分散液を lOOOg (多孔質シリ 力粒子として 5. Og)、光重合開始剤として 2—メチル 1—〔4— (メチルチオ)フエ- ル〕 2 モルフォリノプロパン一 1—オン 0. 4g、 MIBK134. 6gを、攪拌機をつけた ガラス製セパラブルフラスコに仕込み、 23°Cにて 1時間攪拌し低屈折率層形成用組 成物 2を得た。製造例 1と同様に固形分含量を求めたところ、 4重量%であった。  Ethylenically unsaturated group-containing fluoropolymer obtained in Production Example 9 (D-1) 12.5 g (2.5 g as an ethylenically unsaturated group-containing fluoropolymer), ethylene polymer obtained in Production Example 10 12.5 g of an unsaturated group-containing fluoropolymer (2.5 g as an ethylenically unsaturated group-containing fluoropolymer), and the porous silica particle dispersion obtained in Production Example 12 was lOOOg (porous Siri force particles (5 Og), photopolymerization initiator 2-methyl 1- [4- (methylthio) phenol] 2 morpholinopropane 1-one 0.4 g, MIBK 134.6 g, with stirrer The mixture was placed in a glass separable flask and stirred at 23 ° C for 1 hour to obtain a composition 2 for forming a low refractive index layer. The solid content was determined in the same manner as in Production Example 1 and found to be 4% by weight.
[0188] 実施例 1  [0188] Example 1
反射防止積層体 1の製造  Manufacture of antireflection laminate 1
製造例 1で得られた帯電防止層形成用組成物 1を、ワイヤーバーコータ # 12を用 いて、 ARTONフィルム G7810 (JSR (株)製ノルボルネン榭脂フィルム、膜厚 188 μ m)上に塗工し、オーブン中、 80°C、 3分間の条件で乾燥した。次いで、大気中、メタ ルハライドランプを用いて、 UZcm2の光照射条件で塗膜を紫外線硬化させ、ハード コート層を有するフィルムを作製した。ハードコート層の膜厚を触針式表面形状測定 器により測定したところ、 3 mであった。このハードコート付フィルム上に、製造例 11 で得られた低屈折率層形成用組成物 1を、ワイヤーバーコータ # 3を用いて塗工し、 オーブン中、 80°C、 1分間の条件で乾燥した。次いで、窒素雰囲気下で、メタルハラ イドランプを用いて、 UZcm2の光照射条件で塗膜を紫外線硬化させ、低屈折率層 を形成させて反射防止積層体 1を作製した。得られた反射防止積層体 1の反射率か ら低屈折率層の膜厚を算出したところ、 0.: mであった。 Coating composition 1 for forming an antistatic layer obtained in Production Example 1 on ARTON film G7810 (norbornene resin film manufactured by JSR Corporation, film thickness 188 μm) using wire bar coater # 12 And dried in an oven at 80 ° C. for 3 minutes. Next, the coating film was cured with UV light in the atmosphere using a metal halide lamp under the light irradiation conditions of UZcm 2 to produce a film having a hard coat layer. When the film thickness of the hard coat layer was measured with a stylus type surface shape measuring instrument, it was 3 m. On this film with a hard coat, the composition 1 for forming a low refractive index layer obtained in Production Example 11 was applied using a wire bar coater # 3, and then in an oven at 80 ° C for 1 minute. Dried. Next, using a metal halide lamp in a nitrogen atmosphere, the coating film was UV-cured under a light irradiation condition of UZcm 2 to form a low refractive index layer, thereby producing an antireflection laminate 1. The film thickness of the low refractive index layer was calculated from the reflectance of the obtained antireflection laminate 1 and found to be 0 .: m.
[0189] 実施例 2  [0189] Example 2
反射防止積層体 2の製造  Manufacture of antireflection laminate 2
低屈折率層形成用組成物 1の代わりに製造例 13で得られた低屈折率層形成用組 成物 2を用いたこと以外は実施例 1と同様にして反射防止積層体 2を作製した。実施 例 1と同様に低屈折率層の膜厚を算出したところ、 0.: L mであった。 [0190] 実施例 3 An antireflection laminate 2 was prepared in the same manner as in Example 1 except that the low refractive index layer forming composition 2 obtained in Production Example 13 was used instead of the low refractive index layer forming composition 1. . When the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0 .: Lm. [0190] Example 3
反射防止積層体 3の製造  Manufacture of antireflection laminate 3
製造例 5で得られたシリカ粒子含有ノヽードコート層用組成物を、ワイヤーバーコータ # 6を用いて、 ARTONフィルム G7810 (JSR (株)製ノルボルネン榭脂フィルム、膜 厚 188 m)上に塗工し、オーブン中、 80°C、 3分間の条件で乾燥した。次いで、大 気中、メタルノ、ライドランプを用いて、 UZcm2の光照射条件で塗膜を紫外線硬化さ せ、ハードコート層を有するフィルムを作製した。ハードコート層の膜厚を触針式表面 形状測定器により測定したところ、 3 mであった。このハードコート付フィルム上に、 製造例 1で得られた帯電防止層形成用組成物 1をプロピレングリコールモノメチルェ 一テルにて固形分濃度 5%にまで希釈し、ワイヤーバーコータ # 6を用いて塗工し、 オーブン中、 80°C、 1分間の条件で乾燥した。次いで、窒素雰囲気下で、メタルハラ イドランプを用いて、 UZcm2の光照射条件で塗膜を紫外線硬化させ、高屈折率層 を形成させた。実施例 1と同様に高屈折率層の膜厚を算出したところ、 0.: mであ つた。得られた積層体に、製造例 11で得られた低屈折率層形成用組成物 1を、ワイ ヤーバーコータ # 3を用いて塗工し、オーブン中、 80°C、 1分間の条件で乾燥した。 次いで、窒素雰囲気下で、メタルノ、ライドランプを用いて、 UZcm2の光照射条件で 塗膜を紫外線硬化させ、低屈折率層を形成させて反射防止積層体 3を作製した。得 られた反射防止積層体 3の反射率から低屈折率層の膜厚を算出したところ、 0. 1 μ mであった。 The composition for the node coat layer containing silica particles obtained in Production Example 5 was coated on ARTON film G7810 (norbornene resin film manufactured by JSR Corporation, film thickness 188 m) using wire bar coater # 6. And dried in an oven at 80 ° C. for 3 minutes. Next, the film was UV-cured under the light irradiation conditions of UZcm 2 using a metalno and ride lamp in the atmosphere to produce a film having a hard coat layer. When the film thickness of the hard coat layer was measured with a stylus type surface profile measuring instrument, it was 3 m. On this hard-coated film, the antistatic layer-forming composition 1 obtained in Production Example 1 was diluted to 5% solid content with propylene glycol monomethyl ether, and a wire bar coater # 6 was used. It was coated and dried in an oven at 80 ° C for 1 minute. Next, the coating film was UV-cured under a light irradiation condition of UZcm 2 using a metal halide lamp in a nitrogen atmosphere to form a high refractive index layer. When the film thickness of the high refractive index layer was calculated in the same manner as in Example 1, it was 0 .: m. The resulting laminate was coated with the composition 1 for forming a low refractive index layer obtained in Production Example 11 using a wire bar coater # 3, and dried in an oven at 80 ° C. for 1 minute. . Next, the coating film was UV-cured under a light irradiation condition of UZcm 2 in a nitrogen atmosphere using a metal lamp and a ride lamp to form a low-refractive index layer, thereby producing an antireflection laminate 3. The film thickness of the low refractive index layer was calculated from the reflectance of the obtained antireflection laminate 3 and found to be 0.1 μm.
[0191] 比較例 1  [0191] Comparative Example 1
反射防止積層体 4の製造  Manufacture of antireflection laminate 4
帯電防止層形成用組成物 1の代わりに製造例 2で得られた帯電防止層形成用組 成物 2を用いたこと以外は実施例 1と同様にして反射防止積層体 4を作製した。実施 例 1と同様に低屈折率層の膜厚を算出したところ、 0.: L mであった。  An antireflection laminate 4 was prepared in the same manner as in Example 1 except that the antistatic layer forming composition 2 obtained in Production Example 2 was used instead of the antistatic layer forming composition 1. When the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0 .: Lm.
[0192] 比較例 2  [0192] Comparative Example 2
反射防止積層体 5の製造  Manufacture of antireflection laminate 5
帯電防止層形成用組成物 1の代わりに製造例 5で得られたシリカ粒子含有ノヽードコ 一ト層用組成物を用いワイヤーバーコータ # 6を用いて塗布したこと以外は実施例 1 と同様にして反射防止積層体 5を作製した。実施例 1と同様に低屈折率層の膜厚を 算出したところ、 0. 1 mであった。 Example 1 except that the composition for forming a silica particle-containing node coat layer obtained in Production Example 5 was used in place of the composition 1 for forming an antistatic layer and the wire bar coater # 6 was applied. In the same manner as described above, an antireflection laminate 5 was produced. When the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0.1 m.
[0193] 比較例 3 [0193] Comparative Example 3
反射防止積層体 6の製造  Manufacture of antireflection laminate 6
帯電防止層形成用組成物 1の代わりに製造例 5で得られたシリカ粒子含有ノヽードコ 一ト層用組成物を用いワイヤーバーコータ # 6を用いて塗布したこと以外は実施例 2 と同様にして反射防止積層体 6を作製した。実施例 1と同様に低屈折率層の膜厚を 算出したところ、 0. 1 mであった。  In the same manner as in Example 2, except that the composition for forming a silica particle-containing node coat layer obtained in Production Example 5 was used in place of Composition 1 for forming an antistatic layer and a wire bar coater # 6 was applied. Thus, an antireflection laminate 6 was produced. When the film thickness of the low refractive index layer was calculated in the same manner as in Example 1, it was 0.1 m.
[0194] 評価例 [0194] Evaluation example
実施例 1〜3、比較例 1〜3で得られた反射防止積層体 1〜6について以下の特性 を評価した。  The following characteristics of the antireflection laminates 1 to 6 obtained in Examples 1 to 3 and Comparative Examples 1 to 3 were evaluated.
[0195] (a)全光線透過率及びヘーズ [0195] (a) Total light transmittance and haze
硬化膜フィルムの全光線透過率(%)及びヘーズ(%)を、カラーヘーズメーター (ス ガ試験機 (株)製)を用いて、 JIS K7105に準拠して測定した。得られた結果を表 1 に示す。  The total light transmittance (%) and haze (%) of the cured film were measured according to JIS K7105 using a color haze meter (manufactured by Suga Test Instruments Co., Ltd.). Table 1 shows the results obtained.
[0196] (b)鉛筆硬度 [0196] (b) Pencil hardness
硬化膜フィルムをガラス基板上にのせ、鉛筆硬度を JIS K5600— 5— 4に準拠し て評価した。得られた結果を表 1に示す。  The cured film was placed on a glass substrate, and the pencil hardness was evaluated according to JIS K5600-5-4. The results obtained are shown in Table 1.
[0197] (c)表面抵抗 [0197] (c) Surface resistance
硬化膜フィルムの表面抵抗( Ω /口)を、ハイ'レジスタンス 'メーター(アジレント'テ クノロジー(株)製 Agilent4339B)、及びレジステイビティ'セル 16008B (アジレン ト 'テクノロジー (株)製)を用い、印加電圧 100Vの条件で測定した。得られた結果を 表 1に示す。  The surface resistance (Ω / mouth) of the cured film was measured using a high resistance meter (Agilent Technologies Corp. Agilent 4339B) and a resiliency cell 16008B (Agilent Technology Co., Ltd.) The measurement was performed under an applied voltage of 100V. The results obtained are shown in Table 1.
[0198] (d)反射率 [0198] (d) Reflectance
得られた反射防止積層体の反射率を、分光反射率測定装置 (大型試料室積分球 付属装置 150— 09090を組み込んだ自記分光光度計 U— 3410、 日立製作所 (株) 製)により、波長 340〜700nmの範囲で反射率を測定して評価した。具体的には、 アルミの蒸着膜における反射率を基準(100%)として、各波長における反射防止積 層体 (反射防止膜)の反射率を測定した。波長 550nmにおける反射率を表 1に示す The reflectance of the obtained antireflection laminate was measured with a spectral reflectance measuring device (automatic spectrophotometer U—3410 incorporating Hitachi Sample Chamber Integrating Sphere 150-09090, manufactured by Hitachi, Ltd.). The reflectance was measured and evaluated in the range of ˜700 nm. Specifically, using the reflectance of aluminum deposited film as the standard (100%), the antireflection product at each wavelength The reflectance of the layered body (antireflection film) was measured. Table 1 shows the reflectance at a wavelength of 550 nm.
[0199] (e)耐擦傷性テスト 1 (スチールウール耐性) [0199] (e) Scratch resistance test 1 (steel wool resistance)
反射防止積層体のスチールウール耐性テストを次に示す方法で実施した。即ち、ス チールウール(ボンスター No. 0000、日本スチールウール (株)社製)を学振型摩擦 堅牢度試験機 (AB— 301、テスター産業 (株)製)に取りつけ、硬化膜の表面を荷重 500gの条件で 10回繰り返し擦過し、当該硬化膜の表面における傷の発生の有無を 目視で、以下の基準で確認した。  The steel wool resistance test of the antireflection laminate was performed by the following method. In other words, steel wool (Bonster No. 0000, manufactured by Nippon Steel Wool Co., Ltd.) was attached to a Gakushin friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film was loaded with a load of 500 g. Under the conditions described above, rubbing was repeated 10 times, and the presence or absence of scratches on the surface of the cured film was visually confirmed according to the following criteria.
〇:硬化膜の剥離や傷の発生がほとんど認められない。  ◯: Almost no peeling or scratching of the cured film is observed.
△:硬化膜に細 、傷が認められる。  Δ: Fine and scratches are observed in the cured film.
X:硬化膜の一部に剥離が生じ、又は硬化膜の表面に筋状の傷が発生した。  X: Peeling occurred on a part of the cured film, or streak scratches occurred on the surface of the cured film.
得られた結果を表 1に示す。  The results obtained are shown in Table 1.
[0200] (f)耐擦傷性テスト 2 (布擦り耐性) [0200] (f) Scratch resistance test 2 (cloth abrasion resistance)
反射防止積層体の布擦り耐性テストを次に示す方法で実施した。即ち、不織布 (B EMCOT S— 2、旭化成工業社製)を学振型摩擦堅牢度試験機 (AB— 301、テス ター産業 (株)製)に取りつけ、硬化膜の表面を荷重 lOOOgの条件で 20回繰り返し擦 過し、当該硬化膜の表面における傷の発生の有無を目視で、以下の基準で確認し た。  The cloth rubbing resistance test of the antireflection laminate was carried out by the following method. That is, a non-woven fabric (B EMCOT S-2, manufactured by Asahi Kasei Kogyo Co., Ltd.) is attached to a Gakushin type friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.), and the surface of the cured film is subjected to a load lOOOg. By rubbing repeatedly 20 times, the presence or absence of scratches on the surface of the cured film was visually confirmed according to the following criteria.
〇:硬化膜の剥離や傷の発生がほとんど認められない。  ◯: Almost no peeling or scratching of the cured film is observed.
△:硬化膜に細 、傷が認められる。  Δ: Fine and scratches are observed in the cured film.
X:硬化膜の一部に剥離が生じ、又は硬化膜の表面に筋状の傷が発生した。  X: Peeling occurred on a part of the cured film, or streak scratches occurred on the surface of the cured film.
得られた結果を表 1に示す。  The results obtained are shown in Table 1.
[0201] (g)耐薬品性テスト (エタノール耐性テスト) [0201] (g) Chemical resistance test (ethanol resistance test)
硬化膜のエタノール耐性テストを次に示す方法で実施した。即ち、エタノールを染 み込ませた不織布 (BEMCOT S— 2、旭化成工業社製)を学振型摩擦堅牢度試 験機 (AB— 301、テスター産業 (株)製)に取りつけ、硬化膜の表面を荷重 500gの条 件で 20回繰り返し擦過し、当該硬化膜の表面における傷の発生の有無を目視で、 以下の基準で確認した。 〇:硬化膜の剥離や傷の発生がほとんど認められない。 The ethanol resistance test of the cured film was performed by the following method. That is, a non-woven fabric soaked with ethanol (BEMCOT S-2, manufactured by Asahi Kasei Kogyo Co., Ltd.) is attached to a Gakushin type friction fastness tester (AB-301, manufactured by Tester Sangyo Co., Ltd.) Was repeatedly rubbed 20 times under the condition of a load of 500 g, and the presence or absence of scratches on the surface of the cured film was visually confirmed according to the following criteria. ◯: Almost no peeling or scratching of the cured film is observed.
△:硬化膜に細 、傷が認められる。 Δ: Fine and scratches are observed in the cured film.
X:硬化膜の一部に剥離が生じ、又は硬化膜の表面に筋状の傷が発生した。 得られた結果を表 1に示す。  X: Peeling occurred on a part of the cured film, or streak scratches occurred on the surface of the cured film. The results obtained are shown in Table 1.
[表 1] [table 1]
ε ε
1 O 〇 〇  1 O ○ ○
較較例例比実施例実施例実施比例 32321 X  Comparative Example Comparative Example Example Proportional 32321 X
射防積層体成反止層構の射射防防射防射防射止反止止射防防反反反止反止反止 i  Anti-slip anti-slip anti-stop anti-stop anti-stop
! «層体穡層体 «眉体精体層積層体積層体 654321  ! «Layered body layered body« Browth body layered body layered body layered body 654321
粒含有成リ用組物(膜)カ子ドト厚シ 1コハ εーー tc  Grain-containing assembly (film) thickness of 1cm ε--tc
t 1 〇 〇 〇  t 1 ○ ○ ○
帯電防層形成成物 (膜)止用組厚 1  Antistatic layer forming composition (film) assembly thickness 1
X  X
防帯電層形成成物 (膜)止用組厚 2 ο  Antistatic layer forming composition (film) fixing thickness 2 ο
折成成低屈率層形用組物 (膜)厚 1 e  Folding low refractive index layered assembly (film) thickness 1 e
E 折率成成低屈層形用組物 (膜)厚 2  E Folding low bending layer assembly (film) thickness 2
1 1 o X: 〇 〇 〇  1 1 o X: ○ ○ ○
射防積止層体特性評価反 <の〉 X  Anti-laminar layer properties evaluation anti X
()全線透(光過率%)a  () All-line transmission (light excess%) a
()ズ()%ヘaー  () Zu ()% Hea
ε O o  ε O o
1 〇 〇 〇  1 ○ ○ ○
(抗)表抵()面Ω /口 Xc  (Anti) surface resistance () surface Ω / mouth Xc
o (M ()射率(反%)d  o (M () emissivity (anti-%) d
E 擦傷 ()耐性卜テス 1e  E Scratch () Resistance 卜 test 1e
B  B
1 1 1 )擦傷耐性テト 2ス  1 1 1) Scratch resistance Tet 2
σ¾ o ェ 〇 o 〇  σ¾ o 〇 o 〇
X ()耐薬性品テトスg  X () Chemical resistance product Tetos g
o so  o so
ε  ε
a O  a O
 O
1 1 〇 o 〇  1 1 ○ o ○
X  X
表 1の結果から、本発明の積層体を構成する、(C) 313nmにおけるモル吸光係数 が 5, OOOLZmol' cm以下である光重合開始剤を含有する液状硬化性組成物(帯 電防止層形成用組成物)から形成された帯電防止層を有する反射防止積層体は、 表面抵抗が小さぐ優れた帯電防止性能を有することがわ力る。 これに対し、成分 (C)以外の光重合開始剤を含有する帯電防止層形成用組成物 2 を用いた比較例 1では、リン含有酸ィ匕錫粒子を多量に含有しているにもかかわらず、 帯電防止層を設けて 、な 、比較例 2、 3と同レベルの表面抵抗値となって 、ることが ゎカゝる。 From the results in Table 1, the liquid curable composition (antistatic layer formation) containing the photopolymerization initiator (C) having a molar extinction coefficient at 313 nm of 5, OOOLZmol 'cm or less, which constitutes the laminate of the present invention, is shown in Table 1. The antireflective laminate having an antistatic layer formed from the composition for use) has an excellent antistatic performance with a small surface resistance. In contrast, Comparative Example 1 using the antistatic layer-forming composition 2 containing a photopolymerization initiator other than the component (C) contains a large amount of phosphorus-containing acid-tin particles. First, if an antistatic layer is provided, the surface resistance value is the same level as in Comparative Examples 2 and 3.
産業上の利用可能性 Industrial applicability
本発明によれば、硬化性に優れ、かつ、各種基材の表面に、帯電防止性、硬度、 耐擦傷性、及び透明性に優れた硬化膜を有する帯電防止用積層体を提供すること ができる。  According to the present invention, it is possible to provide an antistatic laminate having an excellent curability and having a cured film having excellent antistatic properties, hardness, scratch resistance, and transparency on the surface of various substrates. it can.
本発明の積層体は、例えば、タツチパネル用保護膜、転写箔、光ディスク用ハード コート、自動車用ウィンドフィルム、レンズ用の帯電防止保護膜、化粧品容器等の高 意匠性の容器の表面保護膜等主として製品表面傷防止や静電気による塵埃の付着 を防止する目的でなされるハードコートとして、また、 CRT、液晶表示パネル、プラズ マ表示パネル、エレクト口ルミネッセンス表示パネル等の各種表示パネル用の帯電防 止機能付き反射防止膜として、プラスチックレンズ、偏光フィルム、太陽電池パネル 等の帯電防止機能付き反射防止膜として利用することができる。  The laminate of the present invention mainly includes, for example, a protective film for touch panels, a transfer foil, a hard coat for optical disks, a window film for automobiles, an antistatic protective film for lenses, and a surface protective film for high-design containers such as cosmetic containers. Anti-static function for various display panels such as CRT, liquid crystal display panel, plasma display panel, electrification luminescence display panel, etc. as a hard coat for the purpose of preventing surface scratches and dust from static electricity. As an attached antireflection film, it can be used as an antireflection film with an antistatic function for plastic lenses, polarizing films, solar battery panels and the like.
本発明の積層体は、例えば、プラスチック光学部品、タツチパネル、フィルム型液晶 素子、プラスチック筐体、プラスチック容器、建築内装材としての床材、壁材、人工大 理石等の傷付き (擦傷)防止や汚染防止のためのハードコーティング材;各種基材の 接着剤、シ一リング材;印刷インクのバインダー材等として好適に用いることができる。  The laminate of the present invention prevents scratches (scratches) such as plastic optical parts, touch panels, film-type liquid crystal elements, plastic casings, plastic containers, flooring materials as building interior materials, wall materials, artificial stones, etc. It can be suitably used as a hard coating material for preventing contamination, an adhesive for various substrates, a sealing material, a binder material for printing ink, and the like.

Claims

請求の範囲 The scope of the claims
[1] 基材、帯電防止層及び低屈折率層をこの順に有する積層体であって、  [1] A laminate having a substrate, an antistatic layer and a low refractive index layer in this order,
前記帯電防止層が、下記成分 (A)〜(C):  The antistatic layer comprises the following components (A) to (C):
(A)リン含有酸化錫粒子  (A) Phosphorus-containing tin oxide particles
(B)分子内に 2以上の重合性不飽和基を有する化合物  (B) Compound having two or more polymerizable unsaturated groups in the molecule
(C) 313nmにおけるモル吸光係数が 5, OOOLZmol'cm以下である光重合開始剤 を含有する液状硬化性組成物を硬化させてなる硬化膜層であり、かつ、  (C) a cured film layer obtained by curing a liquid curable composition containing a photopolymerization initiator having a molar extinction coefficient at 313 nm of 5, OOOLZmol'cm or less, and
前記低屈折率層が、下記成分 (D)及び (E):  The low refractive index layer comprises the following components (D) and (E):
(D)フッ素を 40質量%以上含有するエチレン性不飽和基含有含フッ素重合体 (D) An ethylenically unsaturated group-containing fluoropolymer containing 40% by mass or more of fluorine
(E)シリカを主成分とする粒子 (E) Particles mainly composed of silica
を含有する液状硬化性榭脂組成物を硬化させてなる硬化膜層である積層体。  The laminated body which is a cured film layer formed by hardening | curing the liquid curable resin composition containing this.
[2] 前記帯電防止層の厚さが 0. 05〜30 111でぁる請求項1に記載の積層体。 2. The laminate according to claim 1, wherein the antistatic layer has a thickness of 0.05 to 30 111.
[3] 前記フッ素を 40質量%以上含有するエチレン性不飽和基含有含フッ素重合体 (D[3] Ethylenically unsaturated group-containing fluorine-containing polymer containing 40% by mass or more of the fluorine (D
)が、 )But,
水酸基含有含フッ素重合体と、  A hydroxyl group-containing fluoropolymer,
水酸基と反応可能な官能基とヱチレン性不飽和基とを含有する化合物と、 を反応させて得られることを特徴とする請求項 1又は 2に記載の積層体。  The laminate according to claim 1 or 2, wherein the laminate is obtained by reacting a compound containing a functional group capable of reacting with a hydroxyl group and an acetylenically unsaturated group.
[4] 前記水酸基含有含フッ素重合体が、下記構造単位 (a)、 (b)及び (c)の合計を 100 モル0 /0としたとき、下記構造単位(a) 20〜70モル0 /0、 (1)) 1〜70モル%及び(じ)5〜 70モル%を含んでなり、かつ、 [4] The hydroxyl group-containing fluoropolymer is represented by the following structural units (a), (b) and when the total of (c) is 100 mol 0/0, the following structural units (a) 20 to 70 mole 0 / 0 , (1)) 1 to 70 mol% and (ji) 5 to 70 mol%, and
ゲルパーミエーシヨンクロマトグラフィーで測定したポリスチレン換算数平均分子量 が 5, 000〜500, 000である請求項 3に記載の積層体。  The laminate according to claim 3, which has a polystyrene-reduced number average molecular weight of 5,000 to 500,000 as measured by gel permeation chromatography.
(a)下記式(1)で表される構造単位  (a) Structural unit represented by the following formula (1)
(b)下記式 (2)で表される構造単位  (b) Structural unit represented by the following formula (2)
(c)下記式 (3)で表される構造単位  (c) Structural unit represented by the following formula (3)
[化 21]
Figure imgf000066_0001
[Chemical 21]
Figure imgf000066_0001
[式(1)中、 R1はフッ素原子、フルォロアルキル基又は— OR2で表される基 (R2はァ ルキル基又はフルォロアルキル基を示す)を示す] [In the formula (1), R 1 represents a fluorine atom, a fluoroalkyl group or a group represented by —OR 2 (R 2 represents an alkyl group or a fluoroalkyl group)]
[化 22] [Chemical 22]
H R3 —— C— C—— (2) H R4 HR 3 —— C— C—— (2) HR 4
[式(2)中、 R3は水素原子又はメチル基を、 R4はアルキル基、— (CH )—OR5若し [In the formula (2), R 3 represents a hydrogen atom or a methyl group, R 4 represents an alkyl group, — (CH 2) —OR 5 or
2  2
くは— OCOR5で表される基 (R5はアルキル基又はフロロアルキル基を、 Xは 0又は 1 の数を示す)、カルボキシル基又はアルコキシカルボ-ル基を示す] Or — a group represented by OCOR 5 (R 5 represents an alkyl group or a fluoroalkyl group, X represents a number of 0 or 1), a carboxyl group or an alkoxycarbo group]
[化 23] [Chemical 23]
Figure imgf000066_0002
Figure imgf000066_0002
[式(3)中、 R6は水素原子又はメチル基を、 R7は—(CH ) — OR2'又は— OCOR27 [In the formula (3), R 6 represents a hydrogen atom or a methyl group, R 7 represents — (CH 2 ) — OR 2 ′ or — OCOR 27
2  2
で表される基 (R27は水素原子、ヒドロキシアルキル基又はグリシジル基を、 Vは 0〜2 の数を示す)を示す] (R 27 represents a hydrogen atom, a hydroxyalkyl group or a glycidyl group, and V represents a number of 0 to 2)]
前記水酸基含有含フッ素重合体が、前記構造単位 (a)、(b)及び (c)の合計 100モ ル部に対して、さらに、ァゾ基含有ポリシロキサンィ匕合物に由来する下記構造単位 (d )を 0. 1〜: L0モル部を含む請求項 3又は 4に記載の積層体。  The hydroxyl group-containing fluoropolymer is further derived from an azo group-containing polysiloxane compound with respect to a total of 100 mole parts of the structural units (a), (b) and (c). The laminate according to claim 3 or 4, wherein the unit (d) contains 0.1 to L0 mol part.
(d)下記一般式 (4)で表される構造単位  (d) Structural unit represented by the following general formula (4)
[化 24]
Figure imgf000067_0001
[Chemical 24]
Figure imgf000067_0001
[一般式 (4)中、 R8及び R9は、同一でも異なっていてもよぐ水素原子、アルキル基 、ハロゲン化アルキル基又はァリール基を示す] [In the general formula (4), R 8 and R 9 may be the same or different and each represents a hydrogen atom, an alkyl group, a halogenated alkyl group or an aryl group]
さらに、前記水酸基含有含フッ素重合体が、前記構造単位 (a)、 (b)及び (c)の合 計 100モル部に対して、下記構造単位 (f)を 0. 1〜5モル部を含む請求項 3〜5のい ずれか 1項に記載の積層体。  Further, the hydroxyl group-containing fluoropolymer contains 0.1 to 5 mole parts of the following structural unit (f) with respect to 100 mole parts in total of the structural units (a), (b) and (c). The laminated body according to any one of claims 3 to 5, which is contained.
(f)下記一般式 (5)で表される構造単位。  (f) A structural unit represented by the following general formula (5).
[化 25]  [Chemical 25]
F R F R
C- — C C- — C
F F F F
[一般式 (5)中、 R1Qは乳化作用を有する基を示す] [In general formula (5), R 1Q represents a group having an emulsifying action]
[7] 前記水酸基と反応可能な官能基が、イソシァネート基、カルボキシル基、酸ノヽライド 、酸無水物基よりなる群力 選ばれる基である請求項 3〜6のいずれか 1項に記載の 積層体。 [7] The laminate according to any one of [3] to [6], wherein the functional group capable of reacting with the hydroxyl group is a group selected from an isocyanate group, a carboxyl group, an acid halide, and an acid anhydride group. body.
[8] 前記帯電防止層の屈折率が、前記低屈折率層の屈折率より高い請求項 1〜7のい ずれか 1項に記載の積層体。  [8] The laminate according to any one of [1] to [7], wherein a refractive index of the antistatic layer is higher than a refractive index of the low refractive index layer.
[9] さらに、基材上に、ハードコート層が形成されている請求項 1〜8のいずれ力 1項に 記載の積層体。 [9] The laminate according to any one of claims 1 to 8, wherein a hard coat layer is further formed on the substrate.
[10] 請求項 1〜9のいずれか 1項に記載の積層体よりなる反射防止膜。  [10] An antireflection film comprising the laminate according to any one of [1] to [9].
PCT/JP2006/311223 2005-06-09 2006-06-05 Antireflective laminate WO2006132180A1 (en)

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