WO2006119899A1 - Meule abrasive et/ou tronconneuse - Google Patents
Meule abrasive et/ou tronconneuse Download PDFInfo
- Publication number
- WO2006119899A1 WO2006119899A1 PCT/EP2006/004118 EP2006004118W WO2006119899A1 WO 2006119899 A1 WO2006119899 A1 WO 2006119899A1 EP 2006004118 W EP2006004118 W EP 2006004118W WO 2006119899 A1 WO2006119899 A1 WO 2006119899A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- grinding
- cutting disc
- region
- disc according
- damping
- Prior art date
Links
- 238000013016 damping Methods 0.000 claims abstract description 133
- 238000005520 cutting process Methods 0.000 claims abstract description 90
- 229920001971 elastomer Polymers 0.000 claims abstract description 57
- 230000008878 coupling Effects 0.000 claims abstract description 54
- 238000010168 coupling process Methods 0.000 claims abstract description 54
- 238000005859 coupling reaction Methods 0.000 claims abstract description 54
- 239000000806 elastomer Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 230000035939 shock Effects 0.000 claims abstract description 8
- 239000013536 elastomeric material Substances 0.000 claims description 34
- 238000000926 separation method Methods 0.000 claims description 30
- 238000004132 cross linking Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 239000005060 rubber Substances 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 10
- 239000004814 polyurethane Substances 0.000 claims description 10
- 229920002635 polyurethane Polymers 0.000 claims description 9
- 229920003051 synthetic elastomer Polymers 0.000 claims description 9
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 8
- 239000005061 synthetic rubber Substances 0.000 claims description 8
- -1 acrylic ester Chemical class 0.000 claims description 7
- 229920003052 natural elastomer Polymers 0.000 claims description 7
- 229920001194 natural rubber Polymers 0.000 claims description 7
- 238000004073 vulcanization Methods 0.000 claims description 7
- 238000004873 anchoring Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- 229920002943 EPDM rubber Polymers 0.000 claims description 5
- 244000043261 Hevea brasiliensis Species 0.000 claims description 5
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 5
- 125000005442 diisocyanate group Chemical group 0.000 claims description 4
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 150000004985 diamines Chemical class 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000004970 Chain extender Substances 0.000 claims description 2
- 102000008186 Collagen Human genes 0.000 claims description 2
- 108010035532 Collagen Proteins 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims description 2
- 229920001436 collagen Polymers 0.000 claims description 2
- 150000002009 diols Chemical class 0.000 claims description 2
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 2
- 229920005906 polyester polyol Polymers 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 229920002379 silicone rubber Polymers 0.000 claims description 2
- 239000004945 silicone rubber Substances 0.000 claims description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 2
- 150000004072 triols Chemical class 0.000 claims description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 239000003082 abrasive agent Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 239000003822 epoxy resin Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 229920000647 polyepoxide Polymers 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 238000009417 prefabrication Methods 0.000 description 4
- 239000006061 abrasive grain Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 241001654170 Caladenia catenata Species 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 208000028389 Nerve injury Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229920003049 isoprene rubber Polymers 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000008764 nerve damage Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 229920005176 Hostaform® Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229940045985 antineoplastic platinum compound Drugs 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000007823 neuropathy Effects 0.000 description 1
- 201000001119 neuropathy Diseases 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000010399 physical interaction Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 150000003058 platinum compounds Chemical class 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000012936 vulcanization activator Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/12—Cut-off wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
- B23D61/025—Details of saw blade body
- B23D61/026—Composite body, e.g. laminated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
Definitions
- the invention relates to a grinding and / or cutting disc.
- Grinding wheels are one of the tools for machining or machining or machining workpieces with geometrically indeterminate bonded grain cutting edges.
- a central coupling area typically a steel ring, a bracket or simply a hole
- the grinding wheel is mounted on the spindle or drive shaft of the rotary drive of a portable, hand-held or fixed grinder.
- the grinding wheel thus carries out a rotating main movement about an axis of rotation extending through the central coupling region.
- grinding wheels are characterized by the abrasive (abrasive grain), grain size, hardness, microstructure and bond.
- the cutting elements distributed on the working surface of the grinding wheel separate a large number of small chips from the workpiece surface at a very high speed.
- grinding regions or grinding surfaces outside the coupling region can be arranged on a flat side perpendicular or oblique to the axis of rotation and / or on a narrow side on the circumference of the grinding wheel.
- inclined grinding surfaces can also be used, for example in the case of the so-called fan or disk grinding wheels.
- the grinding wheel can be used in particular for separating and is then also called cut-off wheel or short cutting disc. Grinding is widely used in the tool manufacturing industry, in the automotive industry, engine and transmission construction, in the rolling bearing industry, as well as in virtually all branches of the engineering industry.
- Abrasive wheels may be made by adhering, e.g., adhering, the abrasive material, eg, abrasive paper or abrasive nonwoven, to a backing, and / or embedding abrasive grains in a backing matrix, e.g., made of synthetic resin, e.g. with cobalt as grinding material, or also of metal or a metal alloy, e.g. with diamond as abrasive material.
- the abrasive material e.g, abrasive paper or abrasive nonwoven
- a backing matrix e.g., made of synthetic resin, e.g. with cobalt as grinding material, or also of metal or a metal alloy, e.g. with diamond as abrasive material.
- the grinding wheel is mechanically, thermally and chemically stressed during the chip removal process.
- the introduced mechanical energy is converted into heat, which flows into the workpiece and there causes an increase in the local temperature.
- Synthetic resin-bonded grinding wheels are also manufactured by cold pressing and subsequent curing at temperatures up to 200 0 C from blanks. The materials of the grinding wheel must therefore be temperature resistant.
- a grinding wheel with a metallic carrier body and a slip ring is known in which a vibration-damping intermediate ring is provided between the carrier body and the slip ring, which is glued to the carrier body and / or the slip ring.
- the intermediate ring is made of fiber-reinforced plastic.
- the grinding wheel described can reduce vibrations, for example, to spare moving machine parts, the fiber-reinforced plastic has only a limited ability for vibration damping.
- a grinding tool in particular a flap disc, with a carrier body of ABS and an abrasive material with bonded in phenolic resin abrasive grain is proposed, is used in the polyurethane as an adhesive.
- the adhesive is applied annularly or spirally on the flat side of the carrier disk and the abrasive blades are then glued overlapping each other.
- Polyurethane adhesive is less rigid than epoxy resin after curing, so that the abrasive material on the one hand no longer solve the support and on the other hand, the movements during the grinding process could follow to some extent and so could absorb vibrations occurring during the grinding process. The Handling is thus much easier for the craftsman to control and trouble-free than with grinding tools with epoxy adhesive.
- the invention is based on the object, a grinding and / or
- the grinding and / or cutting disc according to claim 1 comprises: a) a central coupling region for coupling to a rotary shaft of a rotary drive for rotating the grinding and / or cutting disc about an axis of rotation passing through the coupling region, b) at least one provided with abrasive Grinding and / or separating region, c) at least one damping region, the xierelement between a first fixing at the central coupling region on the one hand and a second
- Fixing is fixed to the or each grinding and / or separation area on the other hand for damping mechanical shocks and / or vibrations that may occur during grinding and / or separation, d) wherein the or each damping region is at least partially formed of at least one elastomeric material.
- the fixing of the at least one damping region thus takes place on the one hand by the first fixing region on the central coupling region and on the other hand by the second fixing region on the or each grinding and / or separating region.
- an elastomeric material comprising or consisting of at least one elastomer or blend of elastomers allows accurate prior definition of dimensions, such as the desired elastomeric material thickness and damping properties, so that the damping or absorption effect can be accurately determined.
- This allows a particularly effective reduction of the vibrations that be transferred to the craftsman and thus a lower tendency to develop neuropathies in the hand of the craftsman, since the material properties can be varied within a wide range. Furthermore, this can reduce the transmission of vibrations to the machine, so that the stress of the machine parts can be reduced and thus the life of the machine can be increased.
- an elastomeric material as a damping or absorption material allows a uniform distribution of the damping material, which, for example, imbalances can be avoided or at least reduced.
- the avoidance of imbalances caused by the damping materials is of particular importance, since this can cause new vibrations, which should be avoided or at least reduced.
- the grinding and / or cutting disc has a hole in its central coupling region and the elastomer material surrounds the hole in an annular manner, wherein the width and / or the height of the at least one annular elastomeric material in a cross section is smaller than the diameter of the hole, in particular smaller as the radius of the hole.
- the annular elastomeric material is rectangular in cross-section.
- the at least one damping region or its elastomer material is internally interlocked with an inner ring and / or externally with an outer ring.
- This embodiment is particularly advantageous since the torque can be transferred particularly well from the coupling region to the grinding and / or separating region via the positive coupling, which in a particularly advantageous manner makes the advantage of a grinding and / or cutting disc without damping region a good one Transmission of torque, with the benefits of a grinding and / or cutting disc with damping range combine, without the need for screws or similar additional fixing elements.
- the at least one damping region is prefabricated and / or has predetermined or predeterminable dimensions and damping properties. Pre-fabrication of the damping material enables efficient, cost-effective, fast and precise fabrication with improved damping properties.
- the elastomer material is subsequently injected. This results in a very flexible production possibility, since the elastomer material can be used with different dimensions of the separating and / or grinding wheels.
- the elastomer material comprises crosslinked or crosslinked natural rubber (s) and / or synthetic rubber (s).
- Synthetic rubbers are generally linear polymers or chain polymers.
- Elastomers can be obtained from a variety of different starting materials. Elastomers are preferably produced by chemical crosslinking of the starting material or starting materials.
- the M group refers to rubbers having a saturated chain of the polymethylene type.
- acrylic ester elastomers such as acrylic rubber (ACM) or ethylene-propylene-diene elastomers (EPDE), in particular ethylene-propylene copolymers (EPDM, EPM).
- Vinyl elastomers such as ethylene-vinyl acetate copolymers (EVAC), which are also referred to as EVA foams, are also suitable materials as well as under the trade name Hostaform sold plastic (not too high temperature requirements).
- the M group also includes polyisobuthene (PIB, IM).
- the M group also includes halogen-carbon polymers, in particular fluorocarbon elastomers or copolymers with fluorocarbon elastomers, for example a copolymer of tetrafluoroethylene and propylene or polyfluoroethylene.
- halogen-carbon polymers in particular fluorocarbon elastomers or copolymers with fluorocarbon elastomers, for example a copolymer of tetrafluoroethylene and propylene or polyfluoroethylene.
- Elastomers with halogen (especially fluorine) carbon compounds are more temperature resistant than pure hydrocarbons.
- the R group refers to rubbers having an unsaturated carbon chain, natural rubber and synthetic rubber from dienes such as polybutadiene. These include isoprene elastomers (IR), natural rubber (NR), which in particular designates the raw rubber separated from latex, or rubber emulsions, butadiene elastomers (BR), chlorobutadiene elastomers, styrene / butadiene elastomers (SBR), acrylonitrile / Butadiene elastomers (NBR) or isoprene / isobutylene copolymers (butyl rubber, HR).
- IR isoprene elastomers
- NR natural rubber
- BR butadiene elastomers
- SBR styrene / butadiene elastomers
- NBR acrylonitrile / Butadiene elastomers
- HR isoprene / isobutylene copo
- the Q group refers to rubbers having siloxane groups in the polymer chain.
- Elastomeric materials of the Q group may include siloxane elastomer (SI), which is generally composed of crosslinked polysiloxanes or polysiloxane compounds, and more particularly, a siloxane rubber (SIR, siloxane rubber), also referred to herein as silicone rubber.
- SI siloxane elastomer
- SIR siloxane rubber
- a siloxane gum is generally formed from cross-linked high molecular weight polydimethylsiloxanes (Q), with some of the methyl groups being substituted by phenyl groups
- the U group (U elastomers) includes polymers containing carbon, oxygen and / or nitrogen. These include urethane rubber (PUR) or flexible polyurethane foams.
- PUR urethane rubber
- Polyurethane which preferably contains polyester polyol, a diisocyanate and chain extenders, in particular in the composition known by the trade name Vulkolan, is a particularly preferred elastic material for the elastomer.
- Elastomers formed from polyurethane have an extremely high tensile strength, very good damping values and a good resistance to oils and greases. These properties are of great advantage, in particular for a separating and / or grinding wheel, since these disks are heavily loaded both mechanically and chemically, but at the same time should have good damping values.
- the processing of natural or synthetic raw rubbers to usable elastomer materials is done in several steps, with the networking or vulcanization is of paramount importance.
- the raw materials are crosslinked in a synthesis reaction whmaschig.
- crosslinking a distinction is made between the pure polymers which react in a synthesis reaction without cleavage of low molecular weight products into polymers, the polycondensates in which monomers are cleaved to macromolecules with the elimination of low molecular weight substances and polyadducts in which reactive monomers react by incremental addition to polymers ,
- vulcanization activators for crosslinking, vulcanization activators, accelerators and retarders can be added.
- Known crosslinking agents are sulfur, peroxides, metal oxides, diamines, phenols.
- the elastomeric material may also be prepared by polyaddition of diisocyanates to linear polyesters.
- the vulcanization or crosslinking can be carried out in particular as hot crosslinking, for example with peroxides, or as cold crosslinking, in particular with platinum compounds, organic tin compounds or amines.
- Polyurethane elastomers are cross-linked in several reaction steps.
- the linear polyester is crosslinked or pre-extended with a calculated amount of naphthylene diisocyanate, in particular naphthylene-1, 5-diisocyanate (NDI), to form a larger chain molecule.
- NDI naphthylene diisocyanate
- This forms an NCO prepolymer.
- the prepolymer or the larger chain molecule undergoes a further extension by admixing diols, in particular polydiols or triols, water or diamines, so that the favorable properties already mentioned, such as very high tensile strength, high notched impact strength and good resistance to oxygen, Benzine and mineral oils are produced.
- plasticizers can be added, which further improve the elasticity of the material.
- Combinations are also possible, for example based on a natural or synthetic rubber or elastomer and / or a thermoplastic elastomer.
- Thermoplastic elastomers are produced by physical crosslinking, ie by physical interactions, for example by the formation of hydrogen bonds, crystalline regions or electrostatic attraction.
- a particularly suitable material is a vibration-damping mixture with elastomer, in particular siloxane elastomer, collagen and a polar liquid such as water, which is known from WO2004 / 022999A1.
- the elastomeric material can also be present in foamed form or as a foam and / or the elastomeric material can have gas inclusions.
- the elastomer material has a high temperature resistance, particularly preferably a temperature resistance up to 200 ° C. Since high temperatures occur in the tool during grinding and / or cutting, high temperature resistance is an advantage.
- the damping region between at least two, in particular metallic or plastic procured designed as a carrier or retaining rings fixing elements used or used.
- This embodiment enables a good fixation of the damping area.
- a plastic for the fixing elements can be used advantageously polyamide, thermosets or thermoplastics.
- the damping region When designing the damping region, it is advantageous if it does not trigger any additional vibrations, which are caused, for example, by imbalances. For this purpose, it is advantageous if the damping region is annular. The annular formation counteracts the formation of imbalances.
- the at least two carrier or retaining rings are arranged concentrically with one another. This allows a particularly flat embodiment and is particularly suitable for a good radial damping.
- the at least two carrier or holding rings are arranged axially one above the other. This arrangement can improve in particular the axial damping.
- the at least two, in particular metallic or plastic procured designed as a carrier or retaining rings
- Fixierele- elements at the coupling region and / or within the grinding and / or separation region are fastened or fastened, in particular glued. This creates a flexible interface between the coupling area and the grinding area. and / or separation area.
- An adhesive improves the fixation of the carrier or retaining rings.
- the damping region, the at least two fixing elements formed as carrier or retaining rings and / or the coupling region and the grinding and / or separating region are radially and / or axially decoupled.
- a radial and / or axial decoupling improves the damping properties in the respective direction.
- a good radial damping is particularly advantageous for cutting wheels, as cutting wheels are usually recognized with their outer edge on the workpiece to be machined.
- a good axial damping is particularly advantageous in grinding wheels, as these are usually recognized with their side surface on the workpiece to be machined.
- coupled radial and axial damping can also be advantageous, since the vibrations occurring in each case also have transverse components in which decoupling is likewise advantageous.
- an application of combined cutting and / or grinding wheels is conceivable in which a damping in the radial and axial directions is required.
- the damping region between two concentric nested support or retaining rings is arranged, preferably such that the damping region is fixed in a form-fitting and / or equal height between the carrier or retaining rings.
- the damping region is fixed in a form-fitting and / or equal height between the carrier or retaining rings.
- the annular damping region is arranged between two axially superimposed support or retaining rings such that the damping region is shaped. is firmly fixed between the upper support or retaining ring and the underlying grinding and / or separation area, wherein on the underside of the fixing surface of the lower retaining ring is fixed surface on the grinding and / or separation area.
- the damping region is fixed to at least one fixing element formed as a support or retaining ring by at least one radially, axially and / or obliquely anchoring, which is in each case integrally connected to the at least one support or retaining ring or fixed thereto, in particular by welding , and which extends into the damping area.
- This fixation is of particular advantage because it fixes the damping region and the at least one support or retaining ring very effectively together.
- this embodiment can simplify the production, since the damping region and the at least one carrier or retaining ring can be easily and quickly connected to each other by mating. Despite effective fixation, however, the damping properties of the damping region are not or only slightly affected.
- This preferred embodiment provides a particularly effective fixation of the damping region between the upper and / or inner support or retaining ring and the lower and / or outer support or retaining ring. By this fixation, the amount of adhesive required can be reduced or dispensed with glue altogether. As a result, the manufacturing process for the grinding and / or cutting disc can be simplified and significantly accelerated, whereby the production costs can be reduced.
- the at least one radially and / or axially extending anchoring is nail-like and / or annularly formed axially downwardly and / or upwardly extending. This allows nesting of the damping area between the upper and lower carrier or retaining ring. In this way, a particularly stable and at the same time inexpensive to produce, but at the same time dampened in the desired manner connection between the grinding and / or separation area on the one hand and the coupling region of the grinding and / or cutting disc on the other hand.
- the damping region both on its inner surface and along its outer surface in each case in the same angular regions radially inwardly projecting interventions and / or between an inner trained as a support or retaining ring fixing with a radially outwardly projecting engagement and an outer as a carrier - or retaining ring formed fixing with a radially inwardly projecting engagement force and / or positively fixed.
- This embodiment allows a particularly effective transmission of the torque of the drive on the grinding and / or cutting disc with good radial damping.
- the damping region and the at least two formed as a carrier or retaining rings fixing elements are glued together.
- the fixation of the damping region is improved.
- the damping region is preferably an anti-vibration system, in particular for synthetic resin-bonded grinding, cutting and / or grinding discs, in the field of hand application, since especially in the field of hand application particularly high vibrations, oscillations and / or shocks can occur.
- the hand application is preferably in the hands-free area, the grinder is held and operated by hand.
- a hand application in stationary cutting or grinding machines is possible in which on one side of a separating rocker, the grinding or cutting disc and an operating handle and on the other side of the motor is arranged, wherein the grinding or cutting disc on the operating handle by hand is pressed.
- a method for producing a grinding and / or cutting disc is proposed with a) a central coupling region for coupling to a rotary shaft of a rotary drive for rotating the grinding and / or cutting disc about an axis of rotation extending through the coupling region, b ) at least one provided with abrasive grinding and / or separation area, c) in which the fixing elements are designed as carrier or retaining rings and in which a first fixing at the central coupling region and a second fixing at the or each grinding and / or separation area at least fixing a damping region therebetween for damping mechanical shocks and / or vibrations which may occur during grinding and / or cutting, d) the or each damping region being formed at least in part from an elastomeric material, e) the elastomeric material being between at least two Carrier or retaining rings of metalli is used or insertable carrier body and f) the elastomeric material is already applied to the blank of the carrier body.
- the elastomer material is preferably produced by casting or by injection molding by vulcanization and / or crosslinking, in particular wide-meshed crosslinking. This allows for accurate fabrication or prefabrication of the dimensions and / or damping characteristics of the elastomeric material. In addition, prefabrication of the elastomerate a faster and therefore cheaper production of the separating and / or cutting disc.
- the elastomeric material is preferably already introduced into the blank of the carrier body and fixed therein by cold pressing. This increases the efficiency in the production of the grinding and / or cutting disc. Even subsequent bonding of an elastomeric body to the cured disc is possible.
- FIG. 1 shows a grinding and / or cutting disc in an embodiment according to the invention with axial decoupling of coupling region and grinding and / or separating region
- FIG. 2 shows a grinding and / or cutting disc in an alternative embodiment according to the invention with axial and radial decoupling of coupling region and grinding and / or separating region
- FIG. 3 shows a grinding and / or cutting disc in a further embodiment according to the invention with radial decoupling of coupling region and grinding and / or separating region
- FIG. 9 shows a grinding and / or cutting disc in further embodiments according to the invention with radial decoupling of the coupling region and the grinding and / or separating region and in the latter
- FIG 10 shows the grinding and / or cutting disc according to FIG 9 in cross section are each shown schematically. Corresponding parts and sizes are provided in the figures with the same reference numerals.
- the grinding wheel and / or cutting disc 1 in the embodiment according to FIG. 1 shows a central coupling region 2 for coupling to a rotary shaft of a rotary drive for rotating the grinding and / or cutting disc about an axis of rotation 3 extending through the coupling region with axial decoupling of coupling region 2 and grinding and / or separation area 4.
- the coupling region 2 comprises an upper fixing ring 1 1 and an upper retaining ring 12 with a larger diameter than the upper fixing ring 11, which on the inside have a thread 16 for fixing the grinding and / or cutting disc 1 to a grinding machine and are arranged axially one above the other.
- the lower retaining ring 13 is fixed, for example by gluing, clamping or welding.
- the lower retaining ring 13 has a smaller diameter than the upper retaining ring 12 and is disposed axially below the upper retaining ring 12.
- the lower retaining ring 13 On its underside, the lower retaining ring 13 has a radially outwardly extending disc-annular fixing surface 18.
- the grinding and / or separation region 4 is decoupled axially from the coupling region 2 via the annular damping region 5, which is arranged flat over its inner region.
- the device may additionally be provided with a radial decoupling.
- the annular damping region formed from an elastomeric material 5 is thus arranged between two axially superimposed retaining rings 12 and 13, that the damping region 5 is positively fixed between the upper retaining ring 12 and the underlying grinding and / or separation region 4, wherein at its Underside of the disk ring conveyor Mige fixing surface 18 of the lower retaining ring 13 is fixed surface on the grinding and / or separation area 4.
- FIG. 2 shows a grinding and / or cutting disc 1 with radial and axial decoupling of coupling region 2 and grinding and / or separating region 4 with a rotation axis 3 extending through the coupling region 2.
- a metallic outer retaining ring 20 which is fixed within the grinding and / or separation area 4.
- the damping region 5 formed of an elastomeric material is fixed.
- the metallic inner retaining ring 21 is fixed.
- the outer retaining ring 20 comprises a disc-shaped lower fixing region 26 for fixing the lower side of the damping region 5.
- the inner retaining ring 21 comprises an inner fixing region 24 for fixing the inner side of the damping region 5 and a disc-shaped upper fixing region 25 for fixing the upper side of the damping region 5.
- the upper fixing portion 25 has two annularly down in the
- Damping region 5 extending inner support rings 23, by which the fixation of the coupling region 2 is improved at the damping region 5, without significantly deteriorating the damping properties.
- the lower fixing region 26 in turn has two outer support rings 22 which extend annularly upwards into the damping region 5, by means of which the fixation of the coupling region 2 at the damping region 5 is further improved, likewise without significantly impairing the damping properties.
- FIG. 3 shows a further embodiment for a grinding and / or separating disk 1 with radial decoupling of coupling region 2 and grinding and / or separating region 4.
- an outer retaining ring 20 Radially within the grinding and / or separating region. 4 is an outer retaining ring 20 is arranged, which is fixed to the inside of the grinding and / or separation area 4 via a groove.
- annular damping region 5 On the inside of the outer retaining ring 20 of this height-equal formed of an elastomeric material annular damping region 5 is fixed.
- the height-equal with the damping region 5 inner retaining ring 21 is fixed.
- the annular damping region 5 is arranged between the two concentric nested retaining rings 20 and 21 such that the damping region 5 is fixed in a form-fitting and / or equal height between the retaining rings.
- FIG. 4 shows a pressing device 17 with a further embodiment of a grinding and / or cutting disc 1 with radial decoupling of coupling region 2 and grinding and / or separation region 4.
- Radially within the grinding and / or separation region 4 is an outer retaining ring 20 with arranged a disc-annular bulge, which is fixed within the grinding and / or separation region 4.
- On the inside of the outer retaining ring 20 of the annular with the outer retaining ring 20 height equal damping region 5 is fixed.
- the height-equal with the damping region 5 inner retaining ring 21 is fixed.
- the grinding and / or cutting disc 1 is pressed axially between a first pressing plate 15 and a second pressing plate 19, wherein a pressing ring 14 additionally performs a radial pressure.
- FIGS. 5 to 10 show further embodiments of a grinding and / or separating disk 1 with radial decoupling of coupling region 2 and grinding and / or separating region 4.
- an outer retaining ring 20 is arranged. which is fixed to the inside of the grinding and / or separation area 4.
- On the inside of the outer retaining ring 20 with radially inwardly projecting engagement 27 of the damping material formed from an elastomeric material 5 is positively and positively fixed.
- the damping region 5 has both long on its inner surface and along its outer surface in each case in the same angular regions radially inwardly projecting interventions 29, 30.
- the inner retaining ring 21 is positively and positively fixed with rectangular outwardly projecting projections 28.
- Two adjacently disposed circumferentially radially inwardly or outwardly projecting interventions each have an angle ⁇ of 45 ° relative to one another with respect to the axis of rotation 3.
- the embodiment according to FIGS 9 and 10 each have ring-like cover members 32 and 33, the outside comprise a metal protection ring and inside a likewise annular elastomeric material, which can also be referred to as an axial rubber damper.
- This form of execution allows a particularly good axial and radial damping with high wear protection and thus counteracts too rapid wear.
- the damping region formed from elastomeric material has a rectangular cross-section.
- the outer retaining ring 20 and the inner retaining ring 21 have a height which is equal to or at least approximately equal to the height of the damping region 5, but greater than the height of the grinding and / or separation region 4.
- the tops of Inner retaining ring 21 and outer retaining ring 20 are equal in height to the top of the grinding and / or separation area. 4 LIST OF REFERENCE NUMBERS
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
La présente invention concerne une meule abrasive et/ou tronçonneuse comprenant a) une zone de couplage centrale qui est conçue pour être raccordée à un arbre rotatif d'un entraînement rotatif afin de faire tourner la meule abrasive et/ou tronçonneuse autour d'un axe de rotation s'étendant sur la zone de couplage, b) au moins une zone abrasive et/ou tronçonneuse présentant un produit abrasif, ainsi que c) au moins une zone d'amortissement qui est fixée entre un premier élément de fixation sur la zone de couplage centrale d'un côté et un second élément de fixation sur la zone abrasive et/ou tronçonneuse respective d'un autre côté et qui est conçue pour amortir les chocs mécaniques et/ou les vibrations pouvant apparaître lors du meulage ou du tronçonnage, d) la ou les zones d'amortissement étant au moins partiellement constituées d'une matière élastomère. Cette invention concerne également un procédé pour produire une meule abrasive et/ou tronçonneuse.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510021635 DE102005021635A1 (de) | 2005-05-06 | 2005-05-06 | Schleif- und/oder Trennscheibe mit Schwingungsdämpfung |
DE102005021635.8 | 2005-05-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006119899A1 true WO2006119899A1 (fr) | 2006-11-16 |
Family
ID=36685672
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2006/004118 WO2006119899A1 (fr) | 2005-05-06 | 2006-05-03 | Meule abrasive et/ou tronconneuse |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102005021635A1 (fr) |
WO (1) | WO2006119899A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106378721A (zh) * | 2016-11-21 | 2017-02-08 | 郑州狮虎磨料磨具有限公司 | 超硬砂轮生产用自动投料装置及使用该装置的振动给料机 |
CN109997496A (zh) * | 2017-12-27 | 2019-07-12 | 罗伯特·博世有限公司 | 切割盘 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010004341B4 (de) * | 2010-01-11 | 2012-03-01 | JÄGER-Engineering GmbH | Verfahren zur Bearbeitung von Stangen- oder Rohrmaterial oder Einlegeteilen zur Herstellung von rotationssymmetrischen Werkstücken |
DE102012001105A1 (de) * | 2012-01-23 | 2013-07-25 | Rhodius Schleifwerkzeuge Gmbh & Co. Kg | Diamanttrennscheibe |
CA3058648A1 (fr) * | 2017-03-31 | 2018-10-04 | Saint-Gobain Abrasives, Inc. | Ensemble meule |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56163882A (en) * | 1980-05-21 | 1981-12-16 | Shinichi Yokoyama | Vibrationproof rotary grind stone |
WO2006058898A2 (fr) * | 2004-12-01 | 2006-06-08 | Rhodius Schleifwerkzeuge Gmbh & Co. Kg | Dispositif pour operations de separation et de polissage, dispositif de fixation et outil rotatif, a amortissement de vibrations |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT400013B (de) * | 1990-05-07 | 1995-09-25 | Rappold International Sales Ag | Schleifanordnung |
-
2005
- 2005-05-06 DE DE200510021635 patent/DE102005021635A1/de not_active Withdrawn
-
2006
- 2006-05-03 WO PCT/EP2006/004118 patent/WO2006119899A1/fr active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56163882A (en) * | 1980-05-21 | 1981-12-16 | Shinichi Yokoyama | Vibrationproof rotary grind stone |
WO2006058898A2 (fr) * | 2004-12-01 | 2006-06-08 | Rhodius Schleifwerkzeuge Gmbh & Co. Kg | Dispositif pour operations de separation et de polissage, dispositif de fixation et outil rotatif, a amortissement de vibrations |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 006, no. 048 (M - 119) 27 March 1982 (1982-03-27) * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106378721A (zh) * | 2016-11-21 | 2017-02-08 | 郑州狮虎磨料磨具有限公司 | 超硬砂轮生产用自动投料装置及使用该装置的振动给料机 |
CN109997496A (zh) * | 2017-12-27 | 2019-07-12 | 罗伯特·博世有限公司 | 切割盘 |
Also Published As
Publication number | Publication date |
---|---|
DE102005021635A1 (de) | 2006-11-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE69815897T2 (de) | Oberflächenbehandlungsgegenstand mit nabe | |
EP1819481B1 (fr) | Dispositif pour operations de separation et de polissage, dispositif de fixation et outil rotatif, a amortissement de vibrations | |
EP0229983B1 (fr) | Meule anti-bruit | |
DE60223139T2 (de) | Schleifscheibe und verbindungselement | |
WO2006119899A1 (fr) | Meule abrasive et/ou tronconneuse | |
DE102006030559A1 (de) | Elektrohandwerkzeugmaschine | |
EP3387286B1 (fr) | Butee de ressort pour un ressort helicoidal et procédé de fabrication d'une telle butée | |
EP2092209B1 (fr) | Palier circulaire | |
EP0636808B1 (fr) | Support à découplage des vibrations pour fixation d'un élément de machine substantiellement en forme de disque | |
EP2199643B1 (fr) | Amortisseur de vibrations de torsion et broche | |
DE102011008044B4 (de) | Schleifscheibe | |
EP1543923B1 (fr) | Disque d'ébauche | |
EP0351447B1 (fr) | Elément composé de plusieurs couches pour la transmission d'une force de friction, spécialement pour embrayages ou freins | |
DE3624386C2 (fr) | ||
DE4430393C5 (de) | Drehelastische Kupplung mit integriertem Torsionsschwingungsdämpfer | |
EP3110680B1 (fr) | Arbre de direction pour véhicule automobile | |
DE4300869B4 (de) | Drehschwingungsdämpfer, insbesondere für Kraftfahrzeuge | |
DE2610580A1 (de) | Schleifkoerper fuer rotierenden antrieb | |
DE102009009821A1 (de) | Polierscheibe mit einem elastisch komprimierbaren Schaumstoffkörper | |
WO2014202455A1 (fr) | Élément pour une roue de véhicule ferroviaire | |
DE19544365B4 (de) | Schraubenfeder und Verfahren zu deren Herstellung | |
EP0799111B1 (fr) | Zones recyclables de meules | |
DE202017007262U1 (de) | Schleifscheibe und Schleifkörper, insbesondere eine rotierende Schleifscheibe | |
LU102983B1 (de) | Verfahren zum Kleben einer Schraubenfeder auf eine Federunterlage | |
DE10331183B3 (de) | Kernlose Schwingungsdämpfer-Vorrichtung und Verfahren zu deren Herstellung |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWW | Wipo information: withdrawn in national office |
Country of ref document: DE |
|
NENP | Non-entry into the national phase |
Ref country code: RU |
|
WWW | Wipo information: withdrawn in national office |
Country of ref document: RU |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 06724690 Country of ref document: EP Kind code of ref document: A1 |