WO2006090919A1 - Packed frozen sushi, its producing method, and its preparing method - Google Patents

Packed frozen sushi, its producing method, and its preparing method Download PDF

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Publication number
WO2006090919A1
WO2006090919A1 PCT/JP2006/304190 JP2006304190W WO2006090919A1 WO 2006090919 A1 WO2006090919 A1 WO 2006090919A1 JP 2006304190 W JP2006304190 W JP 2006304190W WO 2006090919 A1 WO2006090919 A1 WO 2006090919A1
Authority
WO
WIPO (PCT)
Prior art keywords
sushi
plastic film
frozen
packaging bag
packaged
Prior art date
Application number
PCT/JP2006/304190
Other languages
French (fr)
Japanese (ja)
Inventor
Yuji Ishino
Hironobu Kadoya
Original Assignee
Polar Star Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Polar Star Co., Ltd. filed Critical Polar Star Co., Ltd.
Priority to JP2007504848A priority Critical patent/JP4771377B2/en
Publication of WO2006090919A1 publication Critical patent/WO2006090919A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
    • B65D81/3446Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves
    • B65D81/3461Flexible containers, e.g. bags, pouches, envelopes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/36Freezing; Subsequent thawing; Cooling
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/30Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
    • A23L5/34Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using microwaves
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/196Products in which the original granular shape is maintained, e.g. parboiled rice
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within
    • B65D2581/3401Cooking or heating method specially adapted to the contents of the package
    • B65D2581/3402Cooking or heating method specially adapted to the contents of the package characterised by the type of product to be heated or cooked
    • B65D2581/3424Cooking fish or shellfish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within
    • B65D2581/3401Cooking or heating method specially adapted to the contents of the package
    • B65D2581/3402Cooking or heating method specially adapted to the contents of the package characterised by the type of product to be heated or cooked
    • B65D2581/3428Cooking unusual food, i.e. none of the above foods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within
    • B65D2581/3401Cooking or heating method specially adapted to the contents of the package
    • B65D2581/3435Package specially adapted for defrosting the contents by microwave heating

Definitions

  • the present invention relates to a packaged frozen sushi suitable for thawing and a method for producing and cooking the same.
  • the present invention provides a microwave oven in which sushi is contained in a plastic packaging container, degassed and sealed in a plastic film packaging container in a close contact state, and frozen in one piece.
  • the present invention relates to a method for producing and cooking packed frozen sushi suitable for thawing.
  • sushi rice is prepared by mixing vinegared rice with shiitake mushrooms and dried mushrooms, boiled with sugar, soy sauce and miso soup.
  • a conger sushi ingredient prepared by boiling a conger eel that has been opened in the stomach with sugar, soy sauce, and miso soup stock
  • the shaped sushi is wrapped in bamboo peel, placed in a plastic film packaging bag, degassed and frozen in brine such as ethanol.
  • frozen frozen molded sushi put the frozen molded sushi in a plastic film packaging bag, and degas-packed to produce frozen packaged sushi.
  • Such frozen frozen sushi packaged by brine freezing is manufactured by putting sushi in a plastic packaging bag and degassing and wrapping the deaerated packaged sushi in brine.
  • frozen frozen sushi where sushi is frozen after slow freezing such as air blast freezing or nitrogen or carbon dioxide freezing etc. Compared with hygiene, it is superior.
  • packed frozen sushi frozen by brine freezing can be stored stably for a long period of 3 months or more at a storage temperature of 118 ° C, for example, and stored at 150 ° C. At temperature, it can be stored for more than 6 months.
  • the packaged frozen sushi preserved in this way is thawed and served for meals.
  • Suitable for thawing For example, in the case of the above-mentioned bar sushi, thawing at room temperature requires 5 hours, but thawing in microwave oven can be thawed in 2 to 5 minutes, so thawing in microwave oven compared to room temperature thawing. Is convenient because it can respond to demand immediately.
  • the portion of rice and the portion of cooked rice differ in the amount of heat generated by the absorption of the microphone mouth wave, and also differ in quantity, and the surface portion is compared to the center portion. Because it is heated, part of the ingredients will be heated to a higher temperature compared to cooked rice, and it will be in a so-called boiled state, which will impair the taste, making it difficult and problematic to use. It had been.
  • the portion of cooked rice is generally Depending on the type of the manager, it is preferred that the human skin has a temperature of 15 to 25 ° C, preferably 15 to 20 ° C. However, for example, in the case of conger and rice cake, it is preferable that the temperature is the same as that of the cooked rice, for example, a temperature of 10 to 25 ° C, preferably 10 to 20 ° C.
  • such packaged frozen sushi especially packed frozen sushi that has already been heat-treated, such as Taikoki sushi, Anago sushi, egg-yaki sushi, shrimp sushi or sushi sushi
  • the tool may be heated slightly.
  • the corners at the peripheral edge of the sushi are relatively hot compared to the inner flat part, so the corners around the sushi are extremely hot.
  • the flavor is less than the surroundings, which is not preferable. Therefore, when sushi is thawed with a microwave oven, the heating time is, for example, 3 to 4 minutes.
  • the present inventors have Wrapped sushi with plastic film for food wraps, and above the sushi plastic film wrapping tool, Cover the utensils, place metal foil, and in order to electrically insulate the metal foil when thawing the microwave oven, wrap it with another plastic film for food wrap and wrap it.
  • Degassed and sealed sushi wrapped in plastic film for wrapping by forming plastic film sushi and placing the sushi in a plastic film packaging bag for food and sealing it This whole degassed sealed sushi was frozen together with the whole packaging bag by the brine freezing method to produce a so-called deaerated packaged sushi suitable for frozen storage.
  • An object of the present invention is to solve the problems of conventional frozen frozen sushi wrapped with a plastic film and to provide degassed frozen frozen sushi suitable for thawing with a microwave oven.
  • the present inventors have put a gap between the frozen sushi and the inner surface of the plastic film in a plastic film wrap when steaming during heating and thawing with a microwave oven. It was discovered that steaming time can be reduced by forming steam and flowing steam generated from frozen sushi to reduce sushi steaming unevenness. In addition, the present inventors have noticed that the deaerated packed frozen sushi is placed in a sealed packaging bag, and that the thawing time and steaming time by the microwave oven are relatively short.
  • the present inventors for example, when wrapping sushi with ingredients such as stick sushi in a plastic film, double-ply plastic films over the sushi ingredients, and between the upper and lower plastic films. Even in the case of deaerated and frozen frozen sushi with simple packaging in which metal foil laminated with plastic is placed and both ends of the plastic film are folded above the sushi, the ingredients are not heated to high temperatures. And it was found that the thawing time can be shortened. Further, according to the temperature distribution of the sushi thawed by the microwave oven measured by the present inventors, the temperature of the exposed surface in the longitudinal direction of the sushi cooked rice molded product and utensil is the center portion of the cooked rice molded product and utensil.
  • the temperature of the inner part of the sushi for example, the contact portion between the utensil in the longitudinal direction and the cooked rice molded body is higher than the temperature of the surface of the cooked rice molded body and the central portion of the utensil. It was found that the temperature was quite low. Also, in the case of stick sushi or box sushi, stick sushi heated in a microwave oven is cut into a size suitable for eating, but the temperature of the molded rice portion after thawing is high. In the cooked rice molded product with a temperature of 40 ° C or higher, the rice grains are very sticky and difficult to separate, so the shape of the cooked rice is easy to break.
  • the cooked rice molded product has a temperature of 15 to 35 ° C, preferably It was found that by setting the temperature to 15 ° C. to 25 ° C., the stickiness between the rice grains of the cooked rice compact can be reduced and it can be easily cut. Disclosure of the invention
  • the present invention is based on these findings, and an object of the present invention is to provide a packaged frozen sushi that can be mass-produced and is suitable for thawing a microwave oven, a method for producing the same, and a method for cooking the same.
  • the present invention provides a microwave oven in which packaged sushi is placed in a flexible plastic microwave packaging bag that is hermetically sealed and in a vacuum state and is frozen together with the packaging bag.
  • the packed sushi is formed by winding a sushi around a long axis of the sushi with a plastic film having a length longer than the length of the long axis of the sushi.
  • plastic film having a length longer than the length of the long axis of the sushi.
  • It is a deaeration-packed frozen sushi that is microwave-compatible, characterized in that it is at least double, and a space is formed between the sushi and the packaging bag, and the present invention is hermetically sealed.
  • the packaged sushi is placed inside a packaging bag for a flexible plastic microwave oven in a vacuum state and frozen together with the packaging bag.
  • the sushi is formed by spreading a sushi from a plastic film having a length longer than the length of the sushi along the long axis of the sushi, and the sushi wrapped by the plastic film is The plastic film that is sown on at least part of the surface is at least doubled, and both ends in the longitudinal direction are the ends of the plastic film that is sown on the surface of sushi. Is placed in a folded state, and a space is formed between the sushi and the packaging bag.
  • a deaerated frozen sushi package for microwave ovens the packaged sushi is placed in a packaging bag for a flexible plastic microwave oven whose interior is in a vacuum state and frozen together with the packaging bag.
  • the wrapping sushi is formed by winding a sushi around a plastic film having a length longer than the length of the sushi in the long axis direction around the long axis of the sushi.
  • the sushi has at least a doubled plastic film rolled on a part of the surface, and both ends of the major axis direction of the rolled plastic film on the surface of the sushi.
  • the plastic film is formed on the folded portion of the plastic film by being spread at least in a single layer, and there is a space between the sushi and the packaging bag.
  • the present invention provides a packaging box in which packaging sushi is placed in a packaging bag for a flexible plastic microwave oven that is sealed and is in a vacuum state.
  • the packaged sushi is longer than the length of the sushi in the long axis direction, with the sushi as the center.
  • the sushi sown by the plastic film has a sushi squeezed by the plastic film, and the sushi squeezed by the plastic film has at least a doubled plastic film squeezed on a part of the sushi.
  • the ends of the plastic film are folded on the end of the plastic film on the surface of the sushi, plus the folded portion of the plastic film, plus The tic film is spread at least in a layer, and a space is formed between the sushi forming the packaged sushi and the plastic film, and between the packaged sushi and the packaging box and the packaging bag.
  • the volume of this space is 0.1 to 0.7 times the volume of sushi, and it is in a deaerated and packaged frozen sushi that has a microwave oven.
  • the volume of the space formed between the sushi and the packed bag in the deaerated packaging bag is the volume of the sushi except the volume of the plastic film. On the other hand, it can be 0.1 to 0.7, preferably 0.2 to 0.5.
  • this invention mounts sushi directly on the flexible plastic film which has the side longer than the length of the major axis direction of this sushi along the said side,
  • the end of the first side in the short axis direction of the plastic film sushi is beyond the top surface of the sushi, and the second side of the sushi facing the first side in the short axis direction of the sushi
  • the sushi is moved to the lower side, and the upper surface and the second side surface of the sushi are covered with the plastic film, and then the sushi covered with the plastic film is plastic around the long axis of the sushi.
  • Each film is rotated at least half turn, and the sushi is further wound with the plastic film, and at least a part of the sushi is covered with the plastic film twice and stopped to form a packaged sushi wrapped with the plastic film,
  • the formed packaged sushi is placed in a flexible plastic film packaging bag, the inside of the packaging bag is degassed, and the opening of the degassed packaging bag is sealed to form a degassed packaged sushi.
  • the volume of the space formed around the sushi, excluding the plastic film is adjusted from 0.1 to 0.7 of the sushi volume.
  • the degassed packaged sushi is cooled with a cooling medium cooled to a freezing temperature, and the packaging bag, the plastic film, and the sushi are frozen together to be formed integrally.
  • the present invention provides a sushi product on a flexible plastic film having a side longer than the length of the sushi in the long axis direction, and the sushi long axis directly along the side.
  • the first side of the sushi minor axis direction of the plastic film over the upper surface of the sushi
  • the second side of the sushi opposite the first side of the sushi minor axis direction The upper surface and the second side surface portion of the sushi are covered with the plastic film, and then the sushi covered with the plastic film is covered with the plastic film around the long axis of the sushi.
  • Each sushi roll is further wrapped with the plastic film, and at least a part of the sushi is covered with the plastic film twice, and then the two ends of the plastic film are respectively covered with the sushi.
  • the degassed packaged sushi is formed by sealing the part.
  • the volume of the space formed around the sushi excluding the plastic film is adjusted to 0.1 to 0.7 of the sushi volume.
  • the degassed packaged sushi is cooled by a refrigerant cooled to a freezing temperature, and the packaging bag, the plastic film, and the sushi are frozen together to form a single unit.
  • the present invention relates to a method for producing a frozen sushi.
  • the present invention provides a sushi product directly on a flexible plastic film having a side longer than the length of the sushi in the longitudinal direction.
  • the end of the first side of the sushi minor axis direction of the plastic film exceeds the upper surface part of the sushi, and the side part of the second side facing the first side of the minor axis direction of the sushi Move down and cover the top and second side of the sushi with the plastic film, and then cover the sushi covered with the plastic film.
  • sushi is further wound with the plastic film, at least a part of the sushi is double-covered with the plastic film, and then both ends of the plastic film are respectively connected to the upper or lower surface of the sushi.
  • the plastic film is spread on both ends of the folded plastic film and wrapped with the plastic film.
  • the packaged sushi is formed, placed in a flexible plastic film packaging bag, the inside of the packaging bag is deaerated, and the opening of the degassed packaging bag is sealed.
  • the volume of the space formed around the sushi excluding the film is adjusted to 0.1 to 0.7 of the sushi volume, and this deaerated sushi is cooled by a cooling medium cooled to the freezing temperature.
  • the packaging bag, the plastic film, and the sushi are frozen together to form a unitary product.
  • the present invention further provides a method for producing a packaged frozen sushi for a microwave oven.
  • the long axis of sushi is placed directly on the flexible plastic film having a side longer than the length of the major axis of the sushi along the side.
  • An end of one side is moved over the upper surface of the sushi and below the side of the second side facing the first side in the short axis direction of the sushi.
  • the side of the second side is the plastic fill
  • sushi covered with plastic film is rotated at least half a turn with the plastic film around the long axis of the sushi, and the sushi is further sprinkled with the plastic film, and at least a part of the sushi is spread.
  • Double-cover with the plastic film and then fold both ends of the plastic film inward, including the portions not yet covered with sushi, and both ends of the portions of the folded plastic film covering sushi
  • Each part is folded on the upper or lower surface of the sushi, and the folded part is crushed with a part that is bent and does not cover the sushi, and is wrapped in a plastic film.
  • the inside of the packaging bag is deaerated, and the opening of the deaerated packaging bag is sealed to form deaerated packaging sushi.
  • the space formed around the sushi excluding the plastic film The volume is adjusted to 0.1 to 0.7 of the sushi volume.
  • the packaging bag, the plastic film, and the sushi are frozen together and formed in one piece by cooling with a refrigerant that has been cooled each time.
  • the edge part of the plastic film which covered at least one part of the side part of the 1st or 2nd side of sushi, an upper surface part, or a bottom face part was carried out. It can be fixed to the lower plastic film surface via an adhesive or an adhesive, or an adhesive or adhesive tool, and both ends of the plastic film folded on the upper or lower surface of the sushi
  • the part can be fixed to the lower plastic film surface via an adhesive or a pressure-sensitive adhesive or a bonding or pressure-sensitive adhesive.
  • the present invention provides a flexible plastic film having a length longer than the length of the sushi in the long axis direction, and is formed such that at least a part of the surface of the sushi is squeezed twice.
  • the wrapping sushi formed by opening both ends in the long axis direction of the plastic film sushi was placed in a flexible plastic film wrapping bag which is sealed and has a reduced pressure inside, and By heating microwave-heated deaerated packed frozen sushi that is frozen in one piece with the packaging bag, the temperature at the longitudinal end of the cooked rice is raised to 50 ° C or higher.
  • the sushi is steamed by leaving the water in the space between the sushi and the flexible plastic film so that the steam generated from the cooked rice portion is allowed to flow in the water.
  • Packaged frozen life for microwave ovens characterized in that the temperature of the part is 15 ° C to 30 ° C
  • the present invention is a method of cooking by using a microwave oven, and the present invention is formed by rolling a part of sushi at least twice with a flexible plastic film having a length longer than the length of the sushi in the long axis direction.
  • the sushi-plated sushi plastic film sushi on both sides in the longitudinal direction is sushi-plated sushi sushi on both sides in the long-axis direction on the sushi surface.
  • the packaged sushi formed by folding the film is placed in a flexible plastic film packaging bag that is hermetically sealed and the inside is decompressed, and is electronically frozen together with the packaging bag.
  • a flexible plastic film packaging bag that is hermetically sealed and the inside is decompressed, and is electronically frozen together with the packaging bag.
  • the present invention relates to a method for cooking a packaged frozen sushi for a microwave oven using a microwave oven, characterized in that the temperature is set to 5 ° C to 30 ° C. Further, the present invention has a length longer than the length of the sushi in the long axis direction.
  • a sushi roll is formed on a part of the surface of the sushi at least twice.
  • the wrapping sushi is formed by folding the plastic film on the surface of the sushi and folds the plastic film on both ends of the plastic film so that it is sealed and the inside is in a decompressed state.
  • the temperature at the end in the longitudinal direction of the cooked rice is raised to 50 ° C or higher.
  • the microwave heating is stopped, and then, without unpacking, left in the room or water, or left in the room and then left in the water, at least water vapor generated from the cooked rice portion is sushi and
  • the temperature of the portion of the cooked rice and cooked rice is set to 15 ° C. to 30 ° C.
  • the present invention provides a method of cooking a packaged frozen sushi packaged with a microwave oven using a microwave oven, and further comprising a flexible plastic film having a length longer than the length of the sushi in the long axis direction.
  • the sushi is spread at least twice on the part of the sushi, and both sides of the sushi in the long axis direction of the plastic film wrapped with the sushi are not part of the sushi and sushi.
  • the parts are folded inward, and the folding parts at both ends of the flexible plastic film sushi sushi are folded on the surface of the sushi, and on the flexible plastic film
  • the packaged sushi formed by winding the portion of the film where no sushi is wound is placed in a flexible plastic film packaging bag that is hermetically sealed and has a reduced pressure inside, and is frozen together with the packaging bag.
  • the microwave-heated degassed packed frozen sushi is heated by microwave mouth wave heating so that the temperature at the end in the longitudinal direction of the cooked rice is raised to 50 ° C or higher. Stop Then, without unpacking, leave it in the room or in the water, or leave it in the room and then leave it in the water to generate at least water vapor generated from the cooked rice portion of the sushi and the flexible plastic film. Steaming sushi by allowing it to flow in the space between The temperature of the portion of the sushi ingredients and the cooked rice is set to 15 ° C to 30 ° C.
  • the inside of the packaging bag is evacuated during packaging to a low vacuum of a pressure of 50 to 60 mm Hg or less, preferably a pressure of 140 to 3500 mm Hg. Yes.
  • the lower the pressure the larger the space around the sushi.
  • the deaerated packaged frozen sushi of the present invention is formed by placing the packaged sushi in a packaging bag for a flexible plastic microwave oven that is hermetically sealed and in a decompressed state, and is frozen together with the packaging bag.
  • the packaged sushi is spread by a plastic film having a length that is longer than the length of the sushi in the long axis direction. Since the plastic film that has been spread is at least doubled on a part of the surface of the sushi that has been formed by the plastic film, there is an electronic space between the sushi and the plastic film. When thawed using a range, a space can be formed in which the steam that can be generated can flow, and the thawed sushi can be steamed through this space.
  • the frozen frozen sushi can be thawed and steamed with water vapor generated at the time of thawing, so that the thawed sushi can be leveled to a target temperature and can be eaten deliciously.
  • the packaged frozen sushi of the present invention is simple and easy to cook, so the temperature unevenness related to thawing is eliminated, and the boxed sushi using seasonal ingredients is stored frozen, so that Regardless, it is possible to provide packaged frozen sushi that can be eaten deliciously using seasonal ingredients.
  • the packaged sushi is manufactured by a packaging operation such as winding the whole sushi with a flexible plastic film and folding both ends of the rolled film on the sushi.
  • Packaging work for making sushi is easy and easy.
  • the deaerated broadcast frozen sushi of the present invention is manufactured by putting the packaged sushi produced in this way into a plastic film packaging bag, degassing it, and freezing it. The work becomes simple, and the subsequent work of putting sushi in a plastic film packaging bag and degassing and freezing it becomes easy and easy.
  • sanitary excellent deaerated packed frozen sushi similar to the conventional one can be manufactured mechanically and efficiently in large quantities.
  • the work of producing frozen sushi that was previously difficult can be standardized, it is possible to perform mechanically with almost no manual labor. Manufacturing can be performed. Brief description of the drawings.
  • FIG. 1 is a schematic side sectional view for explaining the outline of one embodiment of the present invention.
  • FIG. 2 is a schematic front sectional view for explaining the outline of the embodiment shown in FIG.
  • FIG. 3 is a schematic perspective view showing a state in which sushi is placed on a plastic film.
  • FIG. 4 is a schematic perspective view showing a state where sushi is rolled up with a plastic film.
  • FIG. 5 is a diagram showing a state where sushi is squeezed and half-rolled with a plastic film.
  • Figure 6 shows the plastic film on both ends of a sushi-plated plastic film.
  • It is a schematic perspective view which shows the state folded on the sushi sprinkled with Kufum.
  • FIG. 7 is a schematic perspective view showing a state in which sushi is sown in a plastic film portion where sushi is not yet sown.
  • FIG. 8 is a schematic side sectional view for explaining the outline of another embodiment of the present invention.
  • FIG. 9 is a schematic front sectional view for explaining the outline of the embodiment shown in FIG.
  • FIG. 10 is a schematic side sectional view for explaining the outline of still another embodiment of the present invention.
  • FIG. 11 is a schematic front sectional view for explaining the outline of the embodiment shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
  • sushi means nigiri sushi, stick sushi, pressed sushi or box sushi.
  • these sushi may be sushi with ingredients on top, or may be sushi with ingredients in the center, such as thatched sushi. Sushi that sandwiches the ingredients between the lower cooked rice products may also be used.
  • the deaerated frozen sushi is sushi sushi centered on the major axis of the sushi with a plastic film, or the end of the sushi plastic film is folded on the sushi.
  • Overlap to form packaged sushi put the formed packaged sushi in a plastic film packaging bag, deaerate the inside of the packaging bag, degassed, the inside is depressurized, and in a vacuum state, for example, 50 to Seal the opening of the packaging bag in a low vacuum state of 60 O mmH g, preferably 140 to 35 O mmH g.
  • the sealed bag is vacuum-cooled in a refrigerant that is cooled to the freezing temperature, and the entire bag is cooled to freeze the entire bag, thereby producing deaerated packed frozen sushi. .
  • the deaeration in the packaging bag may be performed at a pressure in a low vacuum region, for example, 50 to 60 O mmH g, preferably 14 to prevent the sushi in the packaging bag from drying due to deaeration. It is carried out in a relatively short time under a pressure of 0 to 35 O mmHg.
  • the deaerated packed frozen sushi produced in this way is preferably surrounded by a plastic film particularly at both ends in the major axis direction of the sushi, but should remain open. Can do. However, even when both ends of the plastic film are in an open state as described above, when the packaged sushi is placed in a flexible plastic packaging bag, the both ends of the plastic film are on the inner surface of the packaging bag. The sushi is protected by a plastic film because it is bent or constricted in contact with the sushi. Can avoid contact with the inner surface of the packaging bag.
  • gaps are formed between the plastic packaging bag and the plastic film, and between the plastic film and the sushi, and the relatively high temperature generated at both ends of the sushi when heated by a microwave oven.
  • High water vapor is further heated by the microphone mouth wave.
  • the water vapor generated at both ends and further heated by the microwave moves along the plastic film, and the gap between the sushi and the plastic film between the both ends of the sushi.
  • the sushi is heated in the middle part of the long axis of the sushi, the temperature difference in the sushi after thawing is reduced, and the steaming time after heating is shortened. Shrink.
  • the degassed packaged frozen sushi produced in this way is heated by the electronic range, and the wrapped plastic film for packaging is swollen by the steam generated inside, and the sushi is heated by steaming.
  • Efficiently reducing the temperature difference in the thawed sushi and shortening the time required for steaming with the steam during thawing, and in this case, in the degassed packaging bag It was generated from frozen sushi by making the volume of the space between the plastic film and sushi, or the total volume of this space and the space between the packaging bag and frozen sushi smaller than the volume of frozen sushi. It has been found that even if water vapor escapes outside the package, it can still be steamed by stopping in the packaging bag.
  • the packaged sushi is manufactured by a packaging operation such as winding the whole sushi with a flexible plastic film and folding both ends of the rolled film on the sushi.
  • Packaging is easy and easy.
  • the packaged sushi produced in this way is put in a plastic film packaging bag, degassed and frozen, so that the packaging sushi bag can be easily packed, Subsequent work of putting sushi in a plastic film packaging bag, degassing packaging and freezing becomes easy and easy.
  • the deaerated packed frozen sushi is obtained by putting the packed sushi in a plastic film packaging bag, for example, not more than 600 mmHg, preferably not more than 140 to 35 mmHg.
  • a plastic film packaging bag for example, not more than 600 mmHg, preferably not more than 140 to 35 mmHg.
  • To evacuate the inside of the packaging bag to a pressure that is, deaerate, seal the opening of the decompressed packaging bag, and produce the sealed packaging bag by freezing.
  • Degassed packaging Frozen sushi packaging bags are subject to the pressure of the outside air
  • the inner surface of the packaging bag is crimped to a plastic film of packaging sushi, and in this crimped state, for example, it is frozen in brine at a temperature of 36 ° C below zero.
  • the plastic film of the packaged sushi has a large part after the plastic film is wound around the plastic bag, the folded part of the plastic film and the folded part of the plastic film are wound or folded, respectively. Even if it is frozen under pressure and is thawed, the wrapping of the sushi plastic film becomes a firewood, and the wrapping of the wrapping sushi plastic film becomes a fold In addition, the crease of the packaged sushi remains as a crimped crease, and on the other hand, the sushi is not easily melted, and the water vapor generated in the packaged sushi is not easily leaked from the packaged sushi into the package bag. The steaming action increases.
  • the plastic film and the plastic film packaging bag are permeable to the microphone mouth wave.
  • the sushi rice cooked product and utensils are wrapped in a plastic film, placed in a plastic packaging bag, degassed and sealed and packaged.
  • the packaged cooked cooked rice and tools have a structure that can avoid the invasion of outside air, moisture and bacteria as much as possible.
  • the thawing of the deaerated frozen sushi by the microwave oven is related to its weight and the cold temperature.
  • the thawing is performed by microwave mouth wave heating for 3 to 5 minutes. After this heating, it can be steamed indoors or in water or indoors or in water without opening the plastic film packaging bag.
  • the steaming time ranges from minutes to 30 minutes, and the steaming time varies depending on the heated temperature of the deaerated packaged frozen sushi after thawing, and is preferably measured in advance.
  • the steaming time is 15 to 30 minutes for indoors only, 3 to 7 minutes for water, and 5 to 15 minutes for water when steamed indoors and steamed in water. 3-7 minutes in water.
  • the present invention for example, it is allowed to stand in the room and steamed with water vapor generated from a cooked rice or the like to reduce temperature spots at a temperature suitable for eating sushi.
  • the plastic film and the sushi and the plastic film and the packaging bag which have been frozen in contact with each other at the time of deaeration and freezing, are separated from each other by the water vapor generated between them.
  • the steam enters the space and heats the cooked rice part and the ingredients of the sushi with the steam.
  • the packaged sushi when the packaged sushi is formed by wrapping the sushi with a single plastic film, the packaged sushi is wrapped with a plastic film whose length is longer than the length of the major axis of the sushi. Produced.
  • the entire sushi can be packaged using two or more plastic films.
  • the end of the sushi-plated plastic film can be fixed to the underlying plastic film surface via an adhesive or adhesive, and the sushi-plated plastic film is folded over the sushi at both ends. This part can also be fixed to the plastic film surface located below using an adhesive or adhesive.
  • sushi When wrapping sushi in a single plastic film, sushi is formed on a plastic film whose length is longer than the length of the long axis of the sushi. Place the sushi along a side longer than the length of the major axis, and spread the sushi with a plastic film around the major axis of the sushi.
  • the whole of the left and right side surfaces and the upper and lower surfaces can be made with a plastic film and at least partially overlapped with the plastic film on at least a part of the sushi.
  • both ends in the major axis direction of the sushi are surrounded by folding both ends of the plastic film that spreads the sushi.
  • fold the folded plastic film so that the ends of the folded plastic film do not easily return to the original position, fold the sushi and fold the sushi wrapped with plastic film. be able to.
  • the plastic film for wrapping sushi should be able to wrap the entire sushi with a single plastic film in order to avoid the escape of water vapor generated inside.
  • the outflow of water vapor can be limited by the folded portion due to its rigidity.
  • the portion of the plastic film in contact with the food material is provided on the surface not in contact with the food material, that is, on the outer side so that it can be easily peeled off.
  • a coating material In the case of a plastic film provided with an adhesive layer and a pressure-sensitive adhesive layer in this way, during use, the coating material is peeled off to expose the adhesive layer or the pressure-sensitive adhesive layer and used for bonding or sticking the plastic film. Is done.
  • the sushi to be packaged when the sushi to be packaged is spread with a plastic film having a side longer than the length in the long axis direction, the sushi on both sides of the plastic film covering the sushi Even if the portion that protrudes in a cylindrical shape outside the end is in an open state, When placed in a packaging bag, both ends of the plastic film are folded or squeezed into contact with the inner surface of the packaging bag and become semi-closed, and the sushi comes into contact with the inner surface of the packaging bag. Absent. However, if you fold the sides of the plastic film that spreads the sushi so that it does not easily return onto the sushi, the packaged sushi can be shaped into a certain shape.
  • the reason why the sushi is sprinkled with the plastic film is that water vapor generated from the sushi inside the sushi is flowed in the long axis direction of the sushi as much as possible without escaping to the outside of the plastic film. is there.
  • water vapor generated in the plastic film of the packaged sushi flows inside the plastic film of the packaged sushi and flows in the longitudinal direction of the sushi.
  • Can be heated or heated, and the temperature spots of sushi can be reduced.
  • the overlapping part of the sushi sushi plastic film is enlarged so that the overlapping part of the sushi plastic film does not open. Is preferred.
  • Increasing the number of plastic film rolls in the packaged sushi is preferable because the escape of water vapor from the packaged sushi to the packaging bag can be reduced during thawing. However, it is preferable to fix the plastic film via an adhesive or a pressure-sensitive adhesive because the escape of water vapor can be eliminated.
  • the deaerated packed frozen sushi is heated by electromagnetic waves in a microwave oven at the time of thawing.
  • thawing deaerated packed sushi with a microwave oven it is heated by the irradiation of electromagnetic waves in the microwave oven, but the irradiation of electromagnetic waves in the microwave oven is concentrated at the corners compared to the flat part. Thus, it was found that the temperature at the corners was higher than that at the flat part.
  • the volume of the gap formed between the plastic film and the sushi is 0.1 to 0.7, preferably 0 when the sushi volume is 1. 2 to 0.5 is preferable because steaming of sushi can be performed in a relatively short time.
  • the volume of sushi is 1, if the volume of the gap formed between the plastic film and sushi exceeds 1, the steaming effect cannot be expected, which is not preferable.
  • the sum of the volume between the plastic film and the sushi and the volume between the plastic film packaging bag and the wrapped sushi is the volume of the sushi.
  • it is preferably 0.1 or more, preferably 0.1 to 0.7, and more preferably 0.2 to 0.5.
  • the flexible plastic film in the present invention for example, a rigid polyethylene film having a thickness of 15 ⁇ ⁇ can be used.
  • the sushi on which the ingredients are placed is stopped with a flexible plastic film by at least double-spreading the sushi, and the portion of the flexible plastic film that squeezes the sushi protrudes from both ends of the sushi.
  • the plastic film rolled and folded parts are pressed with the weight of the sushi, and the plastic film rolled and folded parts. Can be prevented from opening easily.
  • the sushi is wrapped around the plastic film part that is not spread, and the part of the plastic film folded on the sushi is placed on the sushi. Fix it.
  • an adhesive or a pressure-sensitive adhesive can be attached to the side of the packaging plastic film, that is, the end of the wrapping plastic film. If the adhesive or adhesive material is attached to the end portion on the side where the packaging plastic film is wound in this way, it is not easy to unwrap the package, and it is easy to increase the number of sheets to be stacked, which is preferable. . Further, in the present invention, when an adhesive or an adhesive is attached to the plastic film, the portion of the plastic film that comes into contact with the sushi is the surface that is not in direct contact with the sushi, that is, the both sides in the longitudinal direction of the outer surface. The adhesive material or the adhesive material can be attached to the entire surface, a plurality of locations, or a predetermined location.
  • the adhesive material or adhesive material is attached to the packaging plastic film in this way, the adhesive material or adhesive material is attached to the outer surface of the end portion on the side where the plastic film is entrained, and the end of the encased plastic film
  • the outer surface of the part adheres or adheres to the plastic film in contact with the outer surface, and the folded part adheres or adheres to the plastic film surface located below, and the folded part is placed on the plastic film. It can be fixed on the surface, and it is preferable because the folded plastic film cannot be unfolded at the same time as fixing the folded portion on the sushi.
  • the deaerated packed frozen sushi is produced by freezing the deaerated packed sushi in a refrigerant at a freezing temperature and freezing the inside of the packaging bag.
  • freezing means include freezing methods such as pipeline freezing, air plast freezing, nitrogen or carbon dioxide freezing.
  • the packaged sushi rolled with a plastic film is frozen as a whole in the plastic film packaging bag.
  • the degassed and frozen frozen sushi has a sushi and plastic sushi inside the packaging bag because the inside of the packaging bag made of plastic film is sealed in a vacuum state with the packaging sushi in place.
  • the sushi packaged frozen sushi includes sushi, such as box sushi, stick sushi, and pressed sushi, on which the ingredients are placed on a cooked rice product.
  • a plurality of sushi may be deaerated and frozen together.
  • the short axis side surface (end surface in the short axis direction) of sushi that is, the side surface and the upper and lower surfaces are wound with a plastic film, and water vapor generated from these short axis side surfaces Is blocked by the plastic film and moves to the long axis side through the gap formed between the sushi of the packaged sushi and the plastic film, that is, the space formed around the sushi.
  • a flexible plastic material bag for a microwave oven is used as the packaging bag.
  • the volume of the space formed around the sushi is 15 to 30 minutes. Therefore, it can be seen that the amount of water vapor that escapes from the packaged sushi package is small, so the steaming space where water vapor is present excludes the volume of sushi from the volume of packaged sushi packaged with plastic film. It can be seen as volume.
  • the defrosted frozen sushi is thawed by a microwave oven, for example, It is performed by microwave heating using a microwave oven or the like.
  • a microwave oven for example, It is performed by microwave heating using a microwave oven or the like.
  • the ingredients and the cooked rice are heated together.
  • the temperature of the sushi ingredients thawed by the electronic range and the temperature of the cooked rice can be set to substantially the same level. If it is not desirable if the utensils are heated, when the utensil is thawed by placing the utensils under the cooked rice product, most of the microwave microwave is irradiated to the cooked rice product, ie the cooked rice part.
  • the temperature of the sushi ingredients thawed by can be made lower than the temperature of the cooked rice product. Also, in this case, if the surroundings of the utensils are lcm thick or more, preferably 2 cm thick or thicker, the cooked rice portion is made to be human skin, and the temperature of the utensils exceeds the cold storage temperature at the store. That is, it can be set to 8 to 30 ° (: preferably 15 to 20 ° C. In this case, thawing of the sushi ingredients by the microwave oven occurs exclusively in the portion of the sushi cooked rice. In this case, thawing of deaerated packed frozen sushi is related to the weight of the deaerated packed frozen sushi and the storage temperature.
  • the sushi ingredients when the sushi ingredients are arranged so as to be covered with the cooked rice product and are thawed in the microwave oven, most of the microwaves irradiated to the sushi are absorbed by the cooked rice part covering the ingredients. And the ingredients covered with cooked rice are shielded by the cooked rice and the amount of heating is small.
  • the ingredients are heated by microwaves exclusively in the exposed area.
  • box sushi or stick sushi is thawed by a microwave oven, the temperature distribution of the sushi heated by the microwave oven is not uniform, and the sushi rice is molded.
  • the temperature of the body part is higher on the exposed surface where microwaves are irradiated, and the temperature increases as it approaches the corners due to the concentration of microwaves, but the temperature distribution of thawed sushi measured by the inventors According to the above, the temperature of the exposed surface at the end in the longitudinal direction of the sushi rice molded product and tool is significantly higher than the temperature of the surface of the central part of the cooked rice product and tool. It was found that the temperature at the contact portion between the central part and the cooked rice molded product was considerably lower than the temperature of the cooked rice molded product and the surface of the central part of the tool.
  • stick sushi heated in a microwave oven is cut into a size suitable for eating, but the cooked rice part after thawing has a high temperature.
  • the cooked rice with a temperature of 40 ° C or higher The shape of the cooked rice tends to collapse because it is too sticky and difficult to separate, but by setting the temperature of the cooked rice to 15 ° C to 35 ° C, preferably 15 ° C to 25 ° C, The sticking between the rice grains in the compact can be reduced, making it easier to cut.
  • the thawed sushi when degassed packed frozen sushi is thawed by heating in a microwave oven, a portion of the water vapor generated from the frozen sushi spreads within the plastic film wrapping the frozen sushi, and the ingredients are steamed. Can be efficiently heated, and the difference in temperature distribution within the thawed sushi can be reduced.
  • the thawed sushi In the thawing time of 3.5 to 5 minutes using a microwave oven, the thawed sushi produces a temperature difference of 40 ° C or more at both ends in the longitudinal direction and in the middle.
  • the total temperature can be reduced to 10 ° C to 35 ° C, preferably 15 ° C to 25 ° C.
  • the remaining heat of the cooked rice or the heat of steam is left in the packaging bag to be used for heating the cold portion of the sushi after thawing, and is generated in the packaging bag.
  • Steamed sushi thawed with steam raises the temperature of the cold part of the sushi and lowers the temperature of the sushi rice.
  • steaming is efficiently performed in a relatively short time.
  • the temperature of the molded body can be generally thawed and thawed, making it easier to cut thawed packed frozen sushi.
  • the heating time in the microwave oven is relatively long, for example 3 to 5 minutes, preferably 3.5 to 4.5 minutes
  • the temperature of the end face immediately after thawing of the cooked rice product should be 50 ° C. or higher, for example 60 ° C. or higher or 70 ° C. or higher. I can do it.
  • cooling with water can shorten the steaming time.
  • the manufacturing process of deaerated packed frozen sushi includes the steps of spreading the sushi with a plastic film, folding the plastic film on both sides of the plastic film, and the packaging thus manufactured.
  • Work that can be performed almost mechanically because it consists of uniform work of putting sushi in a packaging bag, degassing the packaging bag, freezing, and thawing in a microwave oven. This makes it easy to automate, mass-produce hygienically, improve work efficiency, and make it possible to constantly produce high-quality frozen packed sushi. Yield can be improved.
  • the sushi in the case of a bowl of sushi, the sushi can be spread with a plastic film regardless of the arrangement of the ingredients, and further folded at both ends to form a packaged sushi, which can be placed in a packaging bag.
  • the temperature of the tool can be kept lower than the temperature of the cooked rice product by covering both ends of the exposed tool with a thickness of 5 mm or more, preferably 1 O mm or more.
  • FIG. 1 is a schematic sectional side view for explaining the outline of one embodiment of the present invention.
  • FIG. 2 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG. Figure 3 shows an outline of the state where sushi is placed on a plastic film. It is a perspective view shown.
  • FIG. 4 is a perspective view showing an outline of a state in which sushi is rolled up with a plastic film.
  • FIG. 5 is a perspective view showing an outline of a state in which sushi is rolled with a plastic film half and half.
  • FIG. 6 is a perspective view schematically showing a state in which both ends of a plastic film in which sushi is rolled half and half are folded on a sushi in which plastic film is sown.
  • FIG. 1 is a schematic sectional side view for explaining the outline of one embodiment of the present invention.
  • FIG. 2 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG. Figure 3 shows an outline of the state where sushi is placed on a plastic film. It is
  • FIG. 7 is a perspective view showing an outline of the packaged sushi prepared by rolling sushi with a portion of the plastic film not yet rolled up as shown in FIG.
  • FIG. 8 is a schematic side sectional view for explaining the outline of another embodiment of the present invention.
  • FIG. 9 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG.
  • FIG. 10 is a schematic sectional side view for explaining the outline of still another embodiment of the present invention.
  • FIG. 11 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG. 1 to 11, the same reference numerals are used for corresponding portions.
  • Example 1
  • the deaerated frozen frozen sushi 1 is a plastic packaging bag 2 that is externally permeable to a microphone mouth wave, and inside the plastic packaging bag 2 is packed sushi. 3 is put.
  • the inside of the plastic packaging bag 2 is degassed and decompressed, and the opening 4 is sealed so that gas, liquid, bacteria and other solids do not enter the inside of the packaging bag 2. So that it is sealed.
  • wrapping sushi 3 is sushi 7 in which ingredients 6 are placed on the cooked rice 5 with a crisp plastic film 8 that is permeable to mic mouth wave, from both ends of sushi 7 in plastic film 8.
  • Each of the protruding parts 9 and 10 and sushi 7 It is made of folded plastic film 8.
  • the inside of the packaging bag 2 of the degassed packaging frozen sushi 1 is degassed and further frozen, in a frozen state under reduced pressure, and the rice 5 molded product 5 and utensil 6 of sushi 7 together with the surroundings It is frozen together.
  • the packed sushi 3 is deaerated inside the plastic film 8 forming the periphery, and the plastic film 8 is deflated and touches the sushi 7. .
  • the plastic packaging bag 2 is depressurized at the degassing stage, and the packaging bag 2 is deflated by the atmospheric pressure, recessed inside, It is in close contact with the plastic film 7 of wrapping sushi 3.
  • the packaging bag 2 because the inside of the packaging bag 2 is in a decompressed state, depending on the amount of heating in the microwave oven, for example, when degassed and frozen frozen sushi from stick sushi is thawed in a microwave oven with an output of 500 tons Even if steam is generated by microwave heating during thawing for 3 to 6 minutes, the packaging bag 2 does not rupture.
  • wrapped sushi can be made, for example, through the processes shown in FIGS. That is, first, sushi 7 made by placing ingredients 6 on cooked rice 5 is placed on plastic film 8 (see FIG. 3). Next, the end 1 2 of the plastic film 8 on the front side 1 1 is moved to the lower end of the side surface 14 of the sushi 7 on the other side 1 3, and the plastic film 8 is placed on the sushi 7 ingredients 6 ( (See Figure 4). The sushi covered with this plastic film 8 is half-turned to the other side together with the plastic film, and the sushi 7 is rolled up with a plastic film (see Fig. 5).
  • Plastic fill with sushi 7 Fold the parts 9 and 10 that protrude from the sushi 7 of the mu 8 including the plastic film parts 15 that do not receive the sushi 7 and fold the plastic film that protrudes from the sushi 7 and 9 and 1 Fold 0 over sushi 7 wrapped with plastic film 8 (see Figure 6).
  • Plastic film with both ends folded over sushi 8 Part of sushi that has not been sushi 1 5 End 1 6 is moved towards the front 1 1 Wrap sushi 7 and wrapped with plastic film 8
  • a wrapping sushi 3 having a surface portion, a side surface portion 18 and an end surface portion 19 is made (see FIG. 7).
  • the packaged sushi 3 made in this way is placed in a plastic packaging bag 2, and the opening 4 of the packaging bag 2 is connected to a suction port (none of which is shown) of the vacuum pump.
  • the inside of the packaging bag 2 is deaerated with a pressure of 6 O mmHg.
  • the packaging bag 2 is deflated inward by the pressure of the atmosphere, and the plastic film 8 of the packaged sushi 3 is held down so that the position of the packaged sushi 3 and the wrapping and folding of the plastic film are performed. Make sure.
  • the opening 4 of the packaging bag 2 is sealed with a heat seal.
  • the plastic packaging bag 2 containing the sealed sushi is immersed in ethanol frozen brine at a temperature of 35 ° C.
  • the whole plastic packaging bag is frozen as a whole and deaerated.
  • Produces frozen frozen sushi 1 The produced degassed packed frozen sushi 1 is kept in a cool box at a low temperature of, for example, 125 ° C. or lower, taken out and thawed as appropriate, and provided as sushi.
  • FIGS. 8 and 9 is an example in which the folded partial force S of the plastic film 8 is placed on the lower side of the cooked rice molded product 5 when the tool 6 is placed on the upper side. 2 and FIG. 2 show that the folded part of the plastic film 8 is placed on the tool 6, whereas in the examples of FIG. 8 and FIG. 9, the plastic film The folded part of 8 is placed under the cooked rice molded body, and when plastic film 8 is folded under the cooked rice molded body, sushi 7 is spread from both ends of sushi 7 of plastic film 8. The difference is that the portions 9 and 10 protruding outward are folded along the end surfaces of both ends of the sushi 7 and then folded on the surface of the cooked rice.
  • the other points are the same as in the examples of FIGS. 1 and 2, and are created through the states (processes) shown in FIGS. 3 to 7 as in the examples of FIGS. .
  • the deaerated frozen sushi 1 is a microwave-permeable plastic packaging bag 2 on the outside, and the plastic packaging bag 2 is packed inside. Sushi 3 is included.
  • the inside of the plastic packaging bag 2 is evacuated and is in a reduced pressure state of, for example, a pressure of 150 to 40 Om m Hg.
  • the opening 4 of the packaging bag 2 is sealed and sealed to prevent gas, liquid, bacteria and other solids from entering the packaging bag 2.
  • the packaged sushi 3 is prepared by placing sushi 7 with ingredients 6 on a cooked rice molded body 5 on a microwave permeable plastic film 8, and on one side 12 of the plastic film 8. Cover the top of ingredient 6 and rotate the sushi 1800 degrees so that the other side of plastic film 8 covers the top of ingredient 6 of cooked rice 5 in the opposite direction.
  • the portions 9 and 10 that protrude outward from both ends of sushi 7 are once folded downward along the end surface at both ends of sushi 7, and then folded.
  • the part is made into a bowl, that is, the part other than the folded part is folded up and folded on the plastic film 8 on which the sushi 7 is spread. By doing this, The sticky film 8 can be packaged in close contact with the sushi 1.
  • the deaerated packed frozen sushi 1 is thawed by putting the ingredient 6 on the top or the ingredient 6 on the bottom and putting it in the microwave oven.
  • the cooked rice 5 is on top and the sushi tool 6 is on the bottom, that is, when the sushi 7 is thawed upside down, the irradiated microwave is shielded by the cooked rice mold, Heating can be avoided.
  • the ingredients 6 When the ingredients 8 are placed in a microwave oven and thawed, the ingredients 6 may be heated, and the microwave irradiates the sushi 7 from the top and bottom and from the side, and the exposed part of the sushi 7 The upper surface portion, the front surface portion, the back surface portion, and the side surface portion are heated. Immediately after thawing sushi 7, the cooked rice 5 and sushi 6 are heated to the same degree. The microwaves irradiated toward the sushi 7 are absorbed exclusively by the exposed portions of the cooked rice mold 5 and the tool 6 and the cooked rice mold 5 and the tool 6 are heated. In the cooked cooked rice 7 thus heated, water vapor is generated as the temperature rises, and the steam generated here enters the flexible plastic packaging bag 2 to form the cooked rice cooked rice 5 and ingredients. 6 will be heated, and the entire sushi 7 will be thawed to a uniform temperature.
  • FIG. 10 and Fig. 11 show that wrapping sushi 3 is placed in a microwave permeable plastic packaging box 21 and the wrapping box 2 1 is packed with microwave permeable plastic.
  • this is an example of packaging sushi 3 and microwave permeability.
  • a microwave permeable plastic packaging box 21 having an upper opening is interposed between the plastic packaging bags 2.
  • the packaging box 2 1 is interposed between the packaging sushi 3 and the packaging bag 2, a certain amount of space around the sushi can be secured after deaeration, thereby efficiently steaming. It can be carried out.
  • a plurality of sushi 7 can be put in a packaging box 21, put in the packaging bag 2 together with the box, deaerated and frozen, and then deaerated and packed frozen sushi can be produced.
  • the sushi is wrapped in a plastic film and does not stick after thawing and can be easily taken out from the packaging box 21 one by one.
  • the packaged sushi was placed in a flexible packaging bag made of a film made of a polyethylene film and a nylon film, the inside of which is a polyethylene film and the outside is a nylon film.
  • the packaging bag containing the packaged sushi was deaerated with a vacuum pump to a pressure of 16 cmHg, and after deaeration, the opening of the packaging bag was heat sealed and sealed.
  • This sealed packaging bag was deflated inward by atmospheric pressure and adhered to the plastic film 7 of the packaged sushi. When the deaeration is completed, the opening of the packaging bag is heated and sealed.
  • a plastic packaging bag containing sealed sushi is soaked in ethanol frozen brine, and the entire plastic packaging bag is frozen to form a unitary body to produce deaerated frozen sushi. .
  • the produced degassed and frozen frozen foods are kept in a cold storage room at a low temperature of, for example, 125 ° C. or lower, taken out and thawed appropriately, and provided as sushi.
  • the boxed sushi (Large) from the sushi mold is sprinkled with a plastic film, and both ends of the plastic film wrapped with the box sushi are folded over the sushi ingredients and placed in a plastic packaging bag.
  • the packaged bags were kept in ethyl alcohol in brine at a temperature of 35 ° C for 45 minutes to prepare a frozen sushi (Large) product that was frozen and frozen.
  • This eel deaerated packed frozen sushi (large) product consists of an outer plastic wrapping bag, wrapping sushi placed in the wrapping bag, and confectionery sushi with the contents of sushi packed in one piece.
  • This conger degassed packaged frozen sushi (large) was stored at an average temperature of 1 23.3 ° C.
  • a 500 watt microwave oven was used to cook the deaerated frozen frozen sushi (large).
  • the degassed packed frozen sushi (large) of this example was placed in a microwave oven of 50 liters and thawed by heating continuously for 4 minutes and 30 seconds.
  • the deaerated packed frozen sushi was taken out of the microwave oven and left to stand at room temperature for 30 minutes and steamed.
  • a location 1 cm inward from the end in the longitudinal direction at the center in the width direction of the upper surface of the cooked rice product (in Table 1, the cooked rice portion The temperature of the upper surface edge) and the temperature of the center in the longitudinal direction in the width direction of the lower surface of the cooked rice product (referred to as the center of the upper surface of the cooked rice portion in Table 1) immediately after thawing and after 15 minutes of steaming It was measured after 30 minutes.
  • the temperature at the location 1 cm inside from the longitudinal end of the bag side surface of the ingredients (referred to as the bag end of the ingredients in Table 1) and the temperature of the ingredients on the bag side
  • the temperature at the center in the longitudinal direction in the width direction of the surface (referred to as the center of the bag side of the ingredients in Table 1), the point 1 cm inside from the edge of the surface of the vinegared rice side of the ingredients
  • the temperature at the end of the cooked rice was measured immediately after thawing with a microwave oven, after 15 minutes of steaming and after 30 minutes of steaming. The results are shown in Table 1.
  • the vinegared rice is 240 grams of sushi rice prepared in Example 1 above.
  • box sushi (large) of conger eel with a width of 5.5 cm, a length of 18 cm and a length of 3 cm was produced using a box shape.
  • Conger box sushi (large) from the sushi mold, place it on a plastic film, move the front end of the plastic film to the other side and put it on top of the sushi ingredients.
  • the sushi covered with this plastic film is half-rotated with the plastic film covered, and then the sushi is spread with the plastic film. Both ends of the sushi-plated plastic film are sown with plastic film. Fold over the sushi. Make wrapping sushi by spreading sushi at the part of the plastic film where both ends are folded over sushi.
  • This packaged sushi was placed in a flexible packaging bag made of a film made by bonding together a polyethylene film and a nylon film, the inside of which is a polyethylene film and the outside is a nylon film.
  • the inside of the packaging bag containing the packaged sushi was deaerated to a pressure of 16 cmHg by a vacuum pump, and after degassing, the opening of the packaging bag was heat sealed and sealed.
  • the deaerated and sealed packaging bag was deflated inward by atmospheric pressure and adhered to the plastic film 7 of the packaged sushi. When degassing is completed, the opening of the packaging bag is heat-sealed and sealed.
  • the volume excluding sushi and plastic film in this sealed packaging bag was 68 cubic centimeters, which was 0.1 with respect to the sushi volume.
  • the plastic packaging bag containing this sealed packaging sushi is dipped in ethanol frozen brine, and the entire plastic packaging bag is frozen to form an integrated body to produce deaerated packaging frozen sushi.
  • the produced degassed packed frozen sushi is kept in a cool box at a low temperature of, for example, 125 ° C. or lower, taken out and thawed as appropriate, and provided as sushi.
  • a 500 watt microwave oven was used to cook the deaerated frozen frozen sushi (large).
  • the degassed packed frozen sushi (large) of this example was placed in a microwave oven of 50 liters and thawed by heating continuously for 4 minutes and 30 seconds.
  • the deaerated frozen frozen sushi is removed from the microwave oven, and in this example, left for 10 minutes at room temperature (17.7 ° C), then 1 It was immersed in water at 4.7 ° C and steamed while cooling.
  • the steaming time in water after steaming at room temperature was 3 minutes and 5 minutes.
  • the temperature at a location 1 cm inside from the edge in the longitudinal direction of the surface of the bag side of the tool (referred to as the bag side end of the tool in Table 2), The center of the surface in the width direction and the center of the longitudinal direction (in Table 2, the center of the bag side of the ingredients) and the center of the surface in the width direction of the surface of the rice on the side of the vinegared rice (in Table 2,
  • the temperature at the center of the cooked rice side is immediately after thawing with a microwave oven, immediately after being left indoors for 10 minutes (room temperature 17.7 ° C), immediately after being immersed for 3 minutes in water, and in water. 2 minutes (5 minutes total) Immediately after immersion Set. The results are shown in Table 2.
  • Anago's box sushi was the same as Example 1 immediately after thawing.
  • the temperature at the top edge of the cooked rice was 61.4 ° C
  • the temperature at the center of the bag side of the rice was 27.8 ° C
  • the difference was 5 3 It was 6 ° C, but when it was steamed in water for 3 minutes, the difference was 1 2.9 ° C, and when it was steamed in water for another 2 minutes, the difference was 2.1 ° C. became. Steaming in the room and water makes the temperature distribution of the sushi rice and the ingredients nearly uniform, and as a whole, it is within the range of 15 ° C, and the temperature is also below 40 ° C.
  • the conger sushi box was easy to cut with a knife.
  • the packaging bag containing the packaged sushi was degassed with a vacuum pump at a pressure of 16 cmHg, and after degassing, the opening of the packaging bag was heat sealed and sealed.
  • the deaerated and sealed packaging bag was deflated inward by atmospheric pressure and adhered to the plastic film 7 of the packaged sushi.
  • the opening of the packaging bag is heat-sealed and sealed.
  • the volume excluding sushi and plastic film in the sealed packaging bag, that is, the space volume was 63 cubic centimeters, which was 0.21 with respect to the sushi volume.
  • a plastic packaging bag containing this sealed packaged sushi is dipped in ethanol frozen brine, and the entire plastic packaging bag is frozen to form an integrated body, producing deaerated packed frozen sushi. To do.
  • the produced deaerated packed frozen sushi is kept in a cold storage at a low temperature of, for example, 125 ° C. or lower, taken out and thawed as appropriate, and provided as sushi.
  • Roll the prepared large sushi roll (large) with a plastic film fold both ends of the plastic film with the thick sushi roll over the sushi utensil, wrap it in a plastic packaging bag, and heat it.
  • Sealed and manufactured packaging bags are kept in ethyl alcohol in brine at a temperature of 35 ° C for 45 minutes, and then frozen in frozen plain sushi (large) deaerated packaging of frozen sushi The product.
  • This large sushi (large) deaerated frozen frozen sushi product consists of an outer plastic packaging bag, a packaged sushi packaged in the packaging bag, and a thick sushi roll packed inside the packaged sushi.
  • This thick-rolled sushi degassed and packed frozen sushi was stored at an average temperature of 1 23.3 ° C.
  • a 0 watt microwave was used.
  • the degassed and packed frozen sushi of the large sushi sushi (large) in this example was placed in a 500-micron microwave oven and thawed by heating continuously for 4 minutes and 30 seconds.
  • the deaerated packed frozen sushi was taken out of the microwave oven and left to stand at room temperature for 30 minutes and steamed.
  • the temperature of the place in the Table 3, referred to as the surface end part 1 cm inside from the longitudinal end of the surface of the cooked rice part, Depth of the center of the surface of the cooked rice in the width direction and the depth of the center in the longitudinal direction lcm (referred to as the inner center of the cooked rice in Table 3)
  • the temperature of 2 cm was measured immediately after thawing with a microwave oven, after 15 minutes of steaming and after 30 minutes of steaming. The results are shown in Table 3.
  • the temperature at the end of the surface of the sushi is 802.2 ° C, and the temperature at the center of the sushi sushi is 2.2 ° C
  • the difference was 78 ° C, but when it was steamed for 15 minutes, the difference was 8.9 ° C, and when it was steamed for 30 minutes, the difference was 7.8 ° C.
  • the temperature distribution of the sushi rice and ingredients is almost uniform, and the whole is within the range of 10 ° C, and the temperature is below 40 ° C. Became easy to cut with a knife.
  • the thawing time was uniformly 4 minutes and 30 seconds, but the thawing time was less than 4 minutes and 30 seconds in order to bring the temperature of the sushi after steaming to the desired temperature in relation to the steaming time and temperature. can do.
  • 1400 ml of vinegar is mixed with 13 kg of cooked rice, stirred uniformly, and then the vinegar-mixed cooked rice is cooled to 50 ° C. Rice was prepared. Spread 30 grams of this prepared vinegared rice, put 70 grams of rolled core on this spread vinegared rice, and use a medium-rolled sushi machine to make a round of 3.5 cm in diameter and 18 cm long Bar-shaped medium-roll sushi was produced.
  • Nakagaki sushi 2 0 0 grams are struck with a plastic film, and both ends of the sushi plastic film are folded up on top of the sushi rice-molded body, and folded into a plastic packaging bag.
  • the packaged bags that were packaged and heat sealed were kept in ethyl alcohol in brine at a temperature of 35 ° C for 45 minutes to make a medium-rolled sushi product.
  • Nakamaki sushi products are composed of an outer plastic packaging bag, a packaging box, and the packaging sushi in the packaging box, which are frozen together. 3. Stored at a temperature of 3 ° C.
  • a 500-watt microwave oven was used for cooking the degassed and frozen sushi rolls.
  • the degassed and packed frozen sushi of this example was placed in a 500-micron microwave oven and thawed by continuous heating for 2 minutes.
  • the deaerated frozen frozen sushi was removed from the microwave oven and allowed to stand for 30 minutes at room temperature and steamed.
  • the portion of the cooked rice portion exposed to the microwave of the thawed sushi roll is 1 cm inward from the longitudinal end at the center in the width direction of the top surface of the cooked sushi roll (in Table 4).
  • the temperature at the end of the cooked rice part), the temperature at the center in the longitudinal direction of the surface of the cooked rice part of the medium-boiled sushi (referred to as the cooked rice center surface in Table 4) and the temperature 2 mm from the surface of the center in the longitudinal direction at the center in the width direction of the rice roll of Nakamaki Sushi The temperature of the inside (referred to as the inside of the cooked rice portion in Table 4) was measured immediately after thawing, after 15 minutes of steaming and after 30 minutes of steaming.
  • the temperature of the inside 1.5 cm from the surface of the medium-sized sushi (referred to as ingredients in Table 4) is It was measured after 15 minutes and after 30 minutes of steaming. The results are shown in Table 4.
  • the deaerated packed frozen sushi of the present invention has a plastic film packaging bag that is degassed and frozen inside, and an upper part that is disposed inside the packaging bag is opened.
  • the sushi is surrounded by a plastic box that has been released and a frozen sushi with ingredients placed on top of the cooked rice.
  • a space with a volume of 110 or more is formed, and when thawed using a microwave oven, the flow of generated steam is facilitated through the space, and comparison is made by steaming the thawed sushi.
  • the entire sushi can be brought to a substantially uniform temperature in a short time.
  • the deaerated packed frozen sushi can be thawed and steamed with water vapor generated at the time of thawing, and the thawed sushi can be leveled to a target temperature, and can be eaten deliciously.
  • the deaerated and packed frozen sushi of the present invention is easy and easy to cook, so that the temperature unevenness related to thawing is resolved and the box sushi using seasonal ingredients is stored frozen. Regardless of the season, it is possible to provide deaerated frozen sushi that can be eaten deliciously using seasonal ingredients.
  • degassed packed frozen sushi can be easily produced by putting it in a plastic box, degassing and packaging it, and freezing it hygienically, Since the operation is also relatively simple and easy, degassed packaging.
  • Frozen sushi can be mechanically and efficiently manufactured in large quantities.
  • the process of manufacturing frozen packed sushi which has been considered difficult in the past, can now be carried out almost manually and can be easily automated, making it possible to constantly produce high quality frozen packed sushi. It can be used and has high industrial applicability.

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Abstract

A vacuum-packed frozen sushi capable of being mass-produced and suitable for thawing in a microwave oven, its producing method, and a preparing method are provided. A vacuum-packed frozen sushi thawable in a microwave oven is produced by placing a packed sushi in a flexible plastic packing bag for microwave oven sealed hermetically under reduced internal pressure and by integrally freezing the sushi and packing bag. The packed sushi is characterized in that a food wrapping plastic film longer than the length in the long axis direction of the sushi is wrapped at least doubly around a part of the surface of the sushi, and at the opposite ends of the plastic film wrapped around the sushi in the long axis direction thereof, the plastic film is so provided as to be folded on the surface of the sushi. The steaming time after the heating through the microwave oven is shortened by forming a space between the sushi and the plastic film.

Description

包装冷凍寿司並びにその製造方法及び調理方法  Packed frozen sushi and its manufacturing method and cooking method
技術分野 本発明は、 解凍に適した包装冷凍寿司並びにその製造方法及び調理方法に 明 TECHNICAL FIELD The present invention relates to a packaged frozen sushi suitable for thawing and a method for producing and cooking the same.
関し、 特に、 電子レンジによる解凍に適した電子レンジ対応包装冷凍寿司並ぴ 田 In particular, microwave-friendly packaging frozen sushi namipita suitable for thawing with a microwave oven
にその製造方法及ぴ調理方法に関する。 また、 本発明は、 寿司が、 プラスチッ ク製の包装容器内に収容され、 脱気されて密着状態でプラスチックフィルム製 の包装容器内に密封され、 一体に凍結されて包装されている、 電子レンジによ る解凍に適した包装冷凍寿司並ぴにその製造方法及び調理方法に関する。 It relates to the manufacturing method and cooking method. Further, the present invention provides a microwave oven in which sushi is contained in a plastic packaging container, degassed and sealed in a plastic film packaging container in a close contact state, and frozen in one piece. The present invention relates to a method for producing and cooking packed frozen sushi suitable for thawing.
背景技術 例えば、 棒寿司等の寿司の場合、 酢合わせした米飯に、 例えば、 砂糖、 醤 油及び味鰍の煮汁で煮染めてみじん切りにされた椎茸及び干瓢を混ぜ合わせた 寿司飯を成形し、 この成形された混ぜ合わせた寿司飯成形体の上に、 例えば腹 開きに開いた穴子を砂糖、 醤油及ぴ味醐の煮汁で煮て調製された穴子寿司用の 具を載せて、 箱形又は棒状等の種々の形状に成形し、 このように成形された成 形寿司を竹の皮に包んで、 プラスチックフィルム製の包装袋に入れて、 脱気包 装し、 これをエタノール等のブラインにより凍結することにより、 又は、 前記 成形寿司を冷凍し、 この冷凍された成形寿司をプラスチックフィルム製の包装 袋に入れて、 脱気包装することにより、 包装冷凍寿司を製造している。 このようなブライン凍結による包装冷凍寿司は、 寿司をプラスチック製の 包装袋に入れて脱気包装し、 この脱気包装された寿司について、 ブライン凍結 を行って製造されるので、 寿司に凍結室内での細菌の付着や冷却ガスの臭いが 吸収されることなどがなく、 したがって、 例えば、 エアブラスト凍結又は窒素 若しくは炭酸ガス凍結等の緩慢凍結により寿司を凍結した後に脱気包装を行う 包装冷凍寿司に比して、 衛生面で優れている。 特に、 ブライン凍結により冷凍 された包装冷凍寿司は、 例えば、 一 1 8 °Cの保存温度下で、 3力月以上の長期 間にわたって安定して保存することができ、 一 5 0 °Cの保存温度では、 6力月 以上の保存が可能である。 For example, in the case of sushi such as stick sushi, sushi rice is prepared by mixing vinegared rice with shiitake mushrooms and dried mushrooms, boiled with sugar, soy sauce and miso soup. For example, a conger sushi ingredient prepared by boiling a conger eel that has been opened in the stomach with sugar, soy sauce, and miso soup stock, The shaped sushi is wrapped in bamboo peel, placed in a plastic film packaging bag, degassed and frozen in brine such as ethanol. Or frozen frozen molded sushi, put the frozen molded sushi in a plastic film packaging bag, and degas-packed to produce frozen packaged sushi. Such frozen frozen sushi packaged by brine freezing is manufactured by putting sushi in a plastic packaging bag and degassing and wrapping the deaerated packaged sushi in brine. Adherence of bacteria and odor of cooling gas are not absorbed, so for example, frozen frozen sushi where sushi is frozen after slow freezing such as air blast freezing or nitrogen or carbon dioxide freezing etc. Compared with hygiene, it is superior. In particular, packed frozen sushi frozen by brine freezing can be stored stably for a long period of 3 months or more at a storage temperature of 118 ° C, for example, and stored at 150 ° C. At temperature, it can be stored for more than 6 months.
しかし、このように保存された包装冷凍寿司は、解凍して食事に供される。 この包装冷凍寿司の解凍には、 自然解凍、 流水解凍、 スチーム解凍、 温湯解凍 及び電子レンジ解凍などがあるが、電子レンジ解凍は、解凍時間が極めて短く、 解凍歩留まりが高いので、 冷凍寿司などの解凍には適している。 例えば、 上記 の棒寿司の場合、 室温解凍では解凍に 5時間を要するものが、 電子レンジ解凍 では、 2乃至 5分の解凍時間で解凍することができるので、 室温解凍に比して 電子レンジ解凍は、 需要に即時に応じることができ便利である。  However, the packaged frozen sushi preserved in this way is thawed and served for meals. There are natural thawing, running water thawing, steam thawing, hot water thawing and microwave thawing, etc., but microwave thawing has a very short thawing time and a high thawing yield. Suitable for thawing. For example, in the case of the above-mentioned bar sushi, thawing at room temperature requires 5 hours, but thawing in microwave oven can be thawed in 2 to 5 minutes, so thawing in microwave oven compared to room temperature thawing. Is convenient because it can respond to demand immediately.
しかし、 電子レンジによる解凍の場合、 具の部分と米飯の部分は、 マイク 口波の吸収による発熱量が相違し、 また量的にも相違し、 しかも、 表面部が中 心部に比して加熱されるので、 米飯に比して具の一部が高い温度に迄加熱され ることとなり、 所謂煮えた状態になって、 味を損なうこととなるために、 利用 する上で難しく、 問題とされていた。  However, in the case of thawing with a microwave oven, the portion of rice and the portion of cooked rice differ in the amount of heat generated by the absorption of the microphone mouth wave, and also differ in quantity, and the surface portion is compared to the center portion. Because it is heated, part of the ingredients will be heated to a higher temperature compared to cooked rice, and it will be in a so-called boiled state, which will impair the taste, making it difficult and problematic to use. It had been.
ところで、 例えば、 箱寿司又は棒寿司の場合、 一般に、 米飯の部分は、 寿 司の種類にもよるが、 人肌、 例えば 1 5乃至 2 5 °Cの温度、 好ましくは 1 5乃 至 2 0 °Cの温度であるのが好まれ、具の部分は、具の種類にもよるが、例えば、 穴子や鰻の場合は、 米飯の部分と同様の温度、 例えば 1 0乃至 2 5 °Cの温度、 好ましくは 1 0乃至 2 0 °Cの温度であるのが好まれる。 By the way, for example, in the case of box sushi or stick sushi, the portion of cooked rice is generally Depending on the type of the manager, it is preferred that the human skin has a temperature of 15 to 25 ° C, preferably 15 to 20 ° C. However, for example, in the case of conger and rice cake, it is preferable that the temperature is the same as that of the cooked rice, for example, a temperature of 10 to 25 ° C, preferably 10 to 20 ° C.
ところで、 このような包装冷凍寿司、 特に、 太卷きの寿司、 穴子寿司、 玉 子焼き寿司、 えび寿司又は蟹寿司などのように、 既に、 具が加熱処理されてい る包装冷凍寿司を電子レンジで解凍する場合には、具は多少加熱されても良い。 しかし、 電子レンジで加熱するときは、 寿司の周囲端部の角部が内側の平面部 に比して比較的高い温度になるために、 寿司の周囲角部は、 極度に高い温度に なって、 煮えたり又は乾燥したりして、 周囲に比して風味が落ちて好ましくな い。 そこで、 電子レンジにより寿司を解凍する場合、 加熱時間は、 例えば、 3 乃至 4分と短い時間とされる。 しかし、 このような短時間で寿司を解凍する場 合は、 寿司の周囲角部の温度は比較的高くなるが、 平面部の温度は低くて、 そ の温度差は、 5 0 °C以上に達する。 したがって、 寿司の具の部分は比較的高い 温度であっても、具の平面部の背面に接する米飯部は、未だ冷たい状態であり、 5 0 °C以上もの大きい温度差を生じ、 寿司を食する上で好ましくない。 このよ うに、 解凍後の寿司の内部の温度の不均一により、 寿司の味を損なうことは、 電子レンジにより解凍を行うことを困難にさせている。  By the way, such packaged frozen sushi, especially packed frozen sushi that has already been heat-treated, such as Taikoki sushi, Anago sushi, egg-yaki sushi, shrimp sushi or sushi sushi, are used in microwave ovens. In the case of thawing, the tool may be heated slightly. However, when heating in a microwave oven, the corners at the peripheral edge of the sushi are relatively hot compared to the inner flat part, so the corners around the sushi are extremely hot. Boiled or dried, the flavor is less than the surroundings, which is not preferable. Therefore, when sushi is thawed with a microwave oven, the heating time is, for example, 3 to 4 minutes. However, when sushi is thawed in such a short time, the temperature at the corner of the sushi is relatively high, but the temperature at the flat surface is low, and the temperature difference is over 50 ° C. Reach. Therefore, even if the temperature of the sushi ingredients is relatively high, the cooked rice that is in contact with the back of the flat surface of the ingredients is still cold, producing a large temperature difference of 50 ° C or more, and eating sushi. This is not preferable. In this way, the sushi taste is impaired by the uneven temperature inside the sushi after thawing, making it difficult to thaw with a microwave oven.
そこで、電子レンジ等のマイク口波加熱による包装冷凍寿司の解凍の際に、 解凍された寿司の温度むらにより寿司の味を損なうという問題点を解決するた めに、 本発明者らは、 具を载せた寿司を食品ラップ用のプラスチックフィルム で包み、 この寿司のプラスチックフィルム包みの具の上方に位置する箇所に、 具を覆って、 金属箔を載せ、 電子レンジ解凍時の金属箔の電気的絶縁を図るた めに、 その上からさらに別の食品ラップ用のプラスチックフィルムで包んで包 装して、ラップ用のプラスチックフィルム包装寿司を形成し、この包装寿司を、 食品用のプラスチックフィルム製の包装袋に入れて脱気して密封することによ り、ラップ用のプラスチックフィルムで包装された脱気密封包装寿司を形成し、 この脱気密封包装寿司を、 ブライン冷凍法により、 包装袋ごと全体を一体に凍 結して、 冷凍保存に適した所謂脱気包装冷凍寿司を製造した。 この脱気包装冷 凍寿司を電子レンジにより解凍する場合には、 解凍される寿司の温度が高くな らないように、比較的短時間加熱したところで電子レンジによる加熱を停止し、 次いで、 ここで加熱された米飯部分から発生する水蒸気を、 ラップ用のプラス チックフィルム包装内から逃散しないように保持して、 ラップ用のプラスチッ クフィルム包装内に水蒸気を鬵もらせることにより、 電子レンジから取出した 後においても、 プラスチックフィルム包装内の水蒸気で寿司を蒸らしながら、 米飯内の比較的高い温度部分により加熱して、 具と米飯の接触部分の温度を 1 5 °C以上の温度にさせるように解凍できることを発見した。 この包装冷凍寿司 及ぴその製法は、 既に公開されている。 (特開平 8 _ 2 1 4 8 0 5号公報、 特開 平 8— 3 1 7 4 6 5号公報、 特開平 9一 4 7 2 4 2号公報、 特開 2 0 0 1— 2 7 5 5 9 1号公報及び米国特許第 5, 8 6 1 , 1 8 4号明細書) Therefore, in order to solve the problem that when thawing packed frozen sushi by microwave mouth wave heating such as a microwave oven, the taste of sushi is impaired due to uneven temperature of the thawed sushi, the present inventors have Wrapped sushi with plastic film for food wraps, and above the sushi plastic film wrapping tool, Cover the utensils, place metal foil, and in order to electrically insulate the metal foil when thawing the microwave oven, wrap it with another plastic film for food wrap and wrap it. Degassed and sealed sushi wrapped in plastic film for wrapping by forming plastic film sushi and placing the sushi in a plastic film packaging bag for food and sealing it This whole degassed sealed sushi was frozen together with the whole packaging bag by the brine freezing method to produce a so-called deaerated packaged sushi suitable for frozen storage. When thawing the degassed frozen sushi with a microwave oven, the heating with the microwave oven is stopped after heating for a relatively short time so that the temperature of the sushi to be thawed does not become high. The steam generated from the heated cooked rice portion was removed from the microwave oven by holding it so that it would not escape from the plastic film packaging for wrapping, and allowing the water vapor to be trapped in the plastic film packaging for wrapping. Later, while steaming sushi with the water vapor in the plastic film packaging, heat it at a relatively high temperature in the cooked rice and defrost it so that the temperature of the contact portion between the ingredients and cooked rice reaches 15 ° C or higher. I found it possible. This packaging frozen sushi and its manufacturing method has already been released. (Japanese Patent Laid-Open Nos. 8_2 1 4 8 0 5, Japanese Patent Laid-Open No. 8-3 1 7 4 6 5, Japanese Patent Application Laid-Open No. 9 1 4 7 2 4 2, Japanese Patent Application Laid-Open No. No. 5 91 and US Pat. No. 5, 8 6 1, 1 84 4)
しかし、 このような包装冷凍寿司を製造するには、 寿司を食品ラップ用の プラスチックフィルムに載せて密に包み、 この包まれた寿司を冷凍食品用のプ ラスチックフィルム製の包装袋に入れて脱気して、 密封包装し冷凍することが 必要であり、 これらの作業は、 注意を要し、 量産が難しく問題とされている。 このような包装冷凍寿司を顧客の需要に沿うように製造するためには、 多くの 人手や時間を要し、 問題である。 However, in order to produce such packaged frozen sushi, sushi is placed on a plastic film for food wraps and wrapped tightly, and the wrapped sushi is placed in a plastic film packaging bag for frozen food. Careful, hermetically sealed and frozen, these operations require attention and are difficult to mass-produce. In order to produce such packed frozen sushi to meet customer demand, it takes a lot of manpower and time.
本発明は、 従来のプラスチックフィルムで包んだ包装冷凍寿司の問題点を 解決して、 電子レンジによる解凍に適した脱気包装冷凍寿司を提供することを 目的としている。  An object of the present invention is to solve the problems of conventional frozen frozen sushi wrapped with a plastic film and to provide degassed frozen frozen sushi suitable for thawing with a microwave oven.
本発明者らは、 例えば、 棒寿司の脱気包装冷凍寿司の場合、 電子レンジに よる加熱解凍時の蒸らす際に、プラスチックフィルムの包み内に、冷凍寿司と、 プラスチックフィルム内面との間に隙間を形成して、 冷凍寿司から発生する蒸 気を流動させて、 寿司の蒸らしのむらを少なくすることにより、 蒸らしの時間 を少なくできることを発見した。 また、 本発明者らは、 脱気包装冷凍寿司が、 密封された包装袋内に配置されていること、 及び電子レンジによる解凍時間及 び蒸らし時間が比較的短いことに着目して、 蒸気が容易に逃げないように、 例 えば、 プラスチックフィルムで寿司を、 少なくとも一部で二重に巻いて又は容 易に解けないように卷いて、 該プラスチックフィルムの両端部を寿司の上方に 折り畳むという簡単な包装でも、 包装袋を密封したままで電子レンジにより解 凍する場合には、 解凍時間を短縮できることを発見した。  For example, in the case of degassed and frozen frozen sushi from stick sushi, the present inventors have put a gap between the frozen sushi and the inner surface of the plastic film in a plastic film wrap when steaming during heating and thawing with a microwave oven. It was discovered that steaming time can be reduced by forming steam and flowing steam generated from frozen sushi to reduce sushi steaming unevenness. In addition, the present inventors have noticed that the deaerated packed frozen sushi is placed in a sealed packaging bag, and that the thawing time and steaming time by the microwave oven are relatively short. In order not to escape easily, for example, it is easy to sushi with a plastic film, at least partly wrapping it in a double or so as not to unravel easily, and folding both ends of the plastic film above the sushi It has been found that thawing time can be shortened even if the packaging is unpacked with a microwave oven while the packaging bag is sealed.
さらに、 本発明者らは、 例えば、 棒寿司等の具を載せた寿司をプラスチッ クフィルムで包むときに、 寿司の具の上を、 プラスチックフィルムを二重に卷 いて、 その上下のプラスチックフィルム間に、 プラスチックによりラミネート されている金属箔を配置し、 該プラスチックフィルムの両端部を寿司の上方に 折り畳むという簡単な包装の脱気包装冷凍寿司の場合でも、 具が高温に加熱さ れるのを避けて、 且つ解凍時間を短縮して解凍できることを発見した。 さらに また、 本発明者らが測定した、 電子レンジにより解凍された寿司の温度分布に よると、 寿司の米飯成形体及び具において長手方向端部露出面の温度が、 米飯 成形体及び具の中央部分表面の温度に比して著しく高い温度となり、 寿司の内 部、 例えば長手方向中央部の具と米飯成形体の接触部分の温度は、 米飯成形体 及ぴ具の中央部分表面の温度に比して可なり低い温度となることが分かった。 また、 棒寿司又は箱寿司の場合、 電子レンジで加熱された棒寿司は、 食べるの に適当な大きさに切って食されるが、解凍後の米飯成形体部分は、温度が高く、 例えば、 4 0 °C以上の温度の米飯成形体では、 米粒同士の粘り合いが大きく、 切り離し難いので形が崩れ易いが、 米飯成形体の温度を 1 5 °C乃至 3 5 °C、 好 ましくは、 1 5 °C乃至 2 5 °Cとすることにより、 米飯成形体の米粒同士の粘り 合いを小さくして、 切り易くできることが分かった。 発明の開示 Furthermore, the present inventors, for example, when wrapping sushi with ingredients such as stick sushi in a plastic film, double-ply plastic films over the sushi ingredients, and between the upper and lower plastic films. Even in the case of deaerated and frozen frozen sushi with simple packaging in which metal foil laminated with plastic is placed and both ends of the plastic film are folded above the sushi, the ingredients are not heated to high temperatures. And it was found that the thawing time can be shortened. further Further, according to the temperature distribution of the sushi thawed by the microwave oven measured by the present inventors, the temperature of the exposed surface in the longitudinal direction of the sushi cooked rice molded product and utensil is the center portion of the cooked rice molded product and utensil. The temperature of the inner part of the sushi, for example, the contact portion between the utensil in the longitudinal direction and the cooked rice molded body is higher than the temperature of the surface of the cooked rice molded body and the central portion of the utensil. It was found that the temperature was quite low. Also, in the case of stick sushi or box sushi, stick sushi heated in a microwave oven is cut into a size suitable for eating, but the temperature of the molded rice portion after thawing is high. In the cooked rice molded product with a temperature of 40 ° C or higher, the rice grains are very sticky and difficult to separate, so the shape of the cooked rice is easy to break. However, the cooked rice molded product has a temperature of 15 to 35 ° C, preferably It was found that by setting the temperature to 15 ° C. to 25 ° C., the stickiness between the rice grains of the cooked rice compact can be reduced and it can be easily cut. Disclosure of the invention
本発明は、 これらの発見に基づくものであり、 量産が可能な、 電子レンジ 解凍に適した包装冷凍寿司並びにその製造方法及ぴ調理方法を提供することを 目的としている。  The present invention is based on these findings, and an object of the present invention is to provide a packaged frozen sushi that can be mass-produced and is suitable for thawing a microwave oven, a method for producing the same, and a method for cooking the same.
即ち、 本発明は、 密封されて内部が真空状態にある柔軟なプラスチック製 の電子レンジ用の包装袋内に包装寿司が配置されて前記包装袋と一体に凍結さ れて形成されている電子レンジ対応の脱気包装冷凍寿司において、包装寿司は、 寿司が、 該寿司の長軸を中心に、 該寿司の長軸方向の長さより長い長さを有す るプラスチックフィルムにより巻かれて形成されており、 前記プラスチックフ イルムにより巻かれた寿司の一部面上は、 卷かれたプラスチックフィルムが少 なくとも二重になっており、 寿司と包装袋の間には空間が形成されていること を特徴とする電子レンジ対応の脱気包装冷凍寿司にあり、 また、 本発明は、 密 封されて内部が真空状態にある柔軟なプラスチック製の電子レンジ用の包装袋 内に包装寿司が配置されて前記包装袋と一体に凍結されて形成されている電子 レンジ対応の脱気包装冷凍寿司において、 包装寿司は、 寿司が、 該寿司の長軸 を中心に、 該寿司の長軸方向の長さより長い長さを有するプラスチックフィル ムにより卷かれて形成されており、 前記プラスチックフィルムにより巻かれた 寿司は、 その一部面上が、 卷かれたプラスチックフィルムが少なくとも二重に なっており、 また、 その長軸方向の両端部は、 寿司の面上に前記卷かれたブラ スチックフィルムの端部が折り重ねられて配置されており、 寿司と包装袋の間 には空間が形成されていることを特徴とする電子レンジ対応の脱気包装冷凍寿 司にあり、 さらに、 本発明は、 密封されて内部が真空状態にある柔軟なプラス チック製の電子レンジ用の包装袋内に包装寿司が配置されて前記包装袋と一体 に凍結されて形成されている電子レンジ対応の脱気包装冷凍寿司において、 包 装寿司は、 寿司が、 該寿司の長軸を中心に、 該寿司の長軸方向の長さより長い 長さを有するプラスチックフィルムにより巻かれて形成されており、 前記ブラ スチックフィルムにより巻かれた寿司は、 その一部面上が、 巻かれたプラスチ ックフィルムが少なくとも二重になっており、また、その長軸方向の両端部は、 寿司の面上に前記巻かれたプラスチックフィルムの端部が折り重ねられて配置 されており、 前記プラスチックフィルムの折り重ねられた部分の上に、 プラス チックフィルムが少なくとも一重に卷かれて形成されており、 寿司と包装袋の 間には空間が形成されていることを特徴とする電子レンジ対応の脱気包装冷凍 寿司にあり、 さらにまた、 本発明は、 密封されて内部が真空状態にある柔軟な プラスチック製の電子レンジ用の包装袋内に包装寿司が入れられている包装箱 が配置されて、 前記包装袋と一体に凍結されて形成されている電子レンジ対応 の脱気包装冷凍寿司において、 包装寿司は、 寿司が、 該寿司の長軸を中心に、 該寿司の長軸方向の長さより長い長さを有するプラスチックフィルムにより卷 かれて形成されており、 前記プラスチックフィルムにより卷かれた寿司は、 そ の一部面上で、卷かれたプラスチックフィルムが少なくとも二重になっており、 また、 その長軸方向の両端部は、 寿司の面上に前記卷かれたプラスチックフィ ルムの端部が折り重ねられており、 前記プラスチックフィルムの折り重ねられ た部分の上に、 プラスチックフィルムが少なくとも一重に卷かれて形成されて おり、 包装寿司を形成する寿司とプラスチックフィルムの間及ぴ包装寿司と包 装箱及び包装袋の間に空間が形成されており、 空間内の圧力は 4 0 O mmH g 以下であり、 この空間の容積は、 寿司の容積に対して、 0 . 1乃至 0 . 7倍で あることを特徴とする電子レンジ対応の脱気包装冷凍寿司にある。 That is, the present invention provides a microwave oven in which packaged sushi is placed in a flexible plastic microwave packaging bag that is hermetically sealed and in a vacuum state and is frozen together with the packaging bag. In the corresponding deaerated packed frozen sushi, the packed sushi is formed by winding a sushi around a long axis of the sushi with a plastic film having a length longer than the length of the long axis of the sushi. There is little plastic film on the surface of the sushi rolled by the plastic film. It is a deaeration-packed frozen sushi that is microwave-compatible, characterized in that it is at least double, and a space is formed between the sushi and the packaging bag, and the present invention is hermetically sealed. In a degassed frozen frozen sushi for microwave ovens, the packaged sushi is placed inside a packaging bag for a flexible plastic microwave oven in a vacuum state and frozen together with the packaging bag. The sushi is formed by spreading a sushi from a plastic film having a length longer than the length of the sushi along the long axis of the sushi, and the sushi wrapped by the plastic film is The plastic film that is sown on at least part of the surface is at least doubled, and both ends in the longitudinal direction are the ends of the plastic film that is sown on the surface of sushi. Is placed in a folded state, and a space is formed between the sushi and the packaging bag. In a deaerated frozen sushi package for microwave ovens, the packaged sushi is placed in a packaging bag for a flexible plastic microwave oven whose interior is in a vacuum state and frozen together with the packaging bag. The wrapping sushi is formed by winding a sushi around a plastic film having a length longer than the length of the sushi in the long axis direction around the long axis of the sushi. The sushi has at least a doubled plastic film rolled on a part of the surface, and both ends of the major axis direction of the rolled plastic film on the surface of the sushi. The plastic film is formed on the folded portion of the plastic film by being spread at least in a single layer, and there is a space between the sushi and the packaging bag. Degassed packaging refrigeration for microwave ovens, characterized in that Further, the present invention provides a packaging box in which packaging sushi is placed in a packaging bag for a flexible plastic microwave oven that is sealed and is in a vacuum state. In the degassed frozen frozen sushi that is formed by freezing together with the sushi, the packaged sushi is longer than the length of the sushi in the long axis direction, with the sushi as the center. The sushi sown by the plastic film has a sushi squeezed by the plastic film, and the sushi squeezed by the plastic film has at least a doubled plastic film squeezed on a part of the sushi. The ends of the plastic film are folded on the end of the plastic film on the surface of the sushi, plus the folded portion of the plastic film, plus The tic film is spread at least in a layer, and a space is formed between the sushi forming the packaged sushi and the plastic film, and between the packaged sushi and the packaging box and the packaging bag. The volume of this space is 0.1 to 0.7 times the volume of sushi, and it is in a deaerated and packaged frozen sushi that has a microwave oven.
本発明の電子レンジ対応の脱気包装冷凍寿司において、 脱気された包装袋 内における、 寿司と包装袋の間に形成されている空間の容積は、 プラスチック フィルムの容積を除いて、 寿司の容積に対して、 0 . 1乃至 0 . 7、 好ましく は、 0 . 2乃至 0 . 5とすることができる。  In the deaerated packed frozen sushi for the microwave oven of the present invention, the volume of the space formed between the sushi and the packed bag in the deaerated packaging bag is the volume of the sushi except the volume of the plastic film. On the other hand, it can be 0.1 to 0.7, preferably 0.2 to 0.5.
そして、 本発明は、 寿司を、 該寿司の長軸方向の長さより長い長さの辺を 有する柔軟なプラスチックフィルムの上に、 直接、 寿司の長軸を、 前記辺に沿 わせて載せ、前記プラスチックフィルムの寿司の短軸方向の第一の側の端部を、 寿司の上面部を越えて、 前記寿司の短軸方向の第一の側に対向する第二の側の 側面部の下方に移動させて、 前記寿司の上面及ぴ第二の側の側面部を前記プラ スチックフィルムで覆い、 次いで、 プラスチックフィルムで覆われている寿司 を、寿司の長軸を中心にプラスチックフィルムごと、少なくとも半回転させて、 寿司を前記プラスチックフィルムで更に巻き、 前記寿司の少なくとも一部を前 記プラスチックフィルムで二重に覆って止めて、 プラスチックフィルムで包ま れた包装寿司を形成し、 この形成された包装寿司を柔軟なプラスチックフィル ム製の包装袋内に入れて、 前記包装袋内を脱気し、 脱気された包装袋の開口部 を密封して脱気包装寿司を形成し、 この脱気包装寿司において、 プラスチック フィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容積の 0 . 1乃 至 0 . 7に調整されており、 この脱気包装寿司を冷凍温度に冷却されている冷 媒により冷却して、 前記包装袋、 プラスチックフィルム及び寿司を共に凍結し て一体に形成することを特徴とする電子レンジ対応の包装冷凍寿司の製造方法 にあり、 また、 本発明は、 寿司を、 該寿司の長軸方向の長さより長い長さの辺 を有する柔軟なプラスチックフィルムの上に、 直接、 寿司の長軸を、 前記辺に 沿わせて載せ、 前記プラスチックフィルムの寿司の短軸方向の第一の側の端部 を、 寿司の上面部を越えて、 前記寿司の短軸方向の第一の側に対向する第二の 側の側面部の下方に移動させて、 前記寿司の上面及び第二の側の側面部を前記 プラスチックフィルムで覆い、 次いで、 プラスチックフィルムで覆われている 寿司を、 寿司の長軸を中心にプラスチックフィルムごと、 少なくとも半回転さ せて、 寿司を前記プラスチックフィルムで更に巻き、 前記寿司の少なくとも一 部を前記プラスチックフィルムで二重に覆い、 次いで、 前記プラスチックフィ ルムの两端部を、 夫々前記寿司の上面又は下面に折り重ねて、 プラスチックフ イルムで包まれた包装寿司を形成し、 この形成された包装寿司を柔軟なプラス チックフィルム製の包装袋内に入れて、 前記包装袋内を脱気し、 脱気された包 装袋の開口部を密封して脱気包装寿司を形成し、 この脱気包装寿司において、 プラスチックフィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容 積の 0 . 1乃至 0 . 7に調整されており、 この脱気包装寿司を冷凍温度に冷却 されている冷媒により冷却して、 前記包装袋、 プラスチックフィルム及び寿司 を共に凍結して一体に形成することを特徴とする電子レンジ対応の包装冷凍寿 司の製造方法にあり、 さらに、 本発明は、 寿司を、 該寿司の長軸方向の長さよ り長い長さの辺を有する柔軟なプラスチックフィルムの上に、 直接、 寿司の長 軸を、 前記辺に沿わせて載せ、 前記プラスチックフィルムの寿司の短軸方向の 第一の側の端部を、 寿司の上面部を越えて、 前記寿司の短軸方向の第一の側に 対向する第二の側の側面部の下方に移動させて、 前記寿司の上面及び第二の側 の側面部を前記プラスチックフィルムで覆い、 次いで、 プラスチックフィルム で覆われている寿司を、.寿司の長軸を中心にプラスチックフィルムごと、 少な くとも半回転させて、 寿司を前記プラスチックフィルムで更に巻き、 前記寿司 の少なくとも一部を前記プラスチックフィルムで二重に覆い、 次いで、 前記プ ラスチックフィルムの両端部を、 夫々前記寿司の上面又は下面に折り重ね、 こ の折り重ねられた前記プラスチックフィルムの両端部の上に前記プラスチック フィルムを卷いて、 プラスチックフィルムで包まれた包装寿司を形成し、 この 形成された包装寿司を柔軟なプラスチックフィルム製の包装袋内に入れて、 前 記包装袋内を脱気し、 脱気された包装袋の開口部を密封して脱気包装寿司を形 成し、 この脱気包装寿司において、 この脱気包装寿司における、 プラスチック フィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容積の 0 . 1乃 至 0 . 7に調整されており、 この脱気包装寿司を冷凍温度に冷却されている冷 媒により冷却して、 前記包装袋、 プラスチックフィルム及び寿司を共に凍結し て一体に形成することを特徴とする電子レンジ対応の包装冷凍寿司の製造方法 にあり、 さらにまた、 本発明は、 寿司を、 該寿司の長軸方向の長さより長い長 さの辺を有する柔軟なプラスチックフィルムの上に、 直接、 寿司の長軸を、 前 記辺に沿わせて載せ、 前記プラスチックフィルムの寿司の短軸方向の第一の側 の端部を、 寿司の上面部を越えて、 前記寿司の短軸方向の第一の側に対向する 第二の側の側面部の下方に移動させて、 前記寿司の上面及び第二の側の側面部 を前記プラスチックフィルムで覆い、 次いで、 プラスチックフィルムで覆われ ている寿司を、 寿司の長軸を中心にプラスチックフィルムごと、 少なくとも半 回転させて、 寿司を前記プラスチックフィルムで更に卷き、 前記寿司の少なく とも一部を前記プラスチックフィルムで二重に覆い、 次いで、 前記プラスチッ クフィルムの両端部分を、未だ、寿司を覆っていない部分を含めて内側に折り、 前記折り曲げられたプラスチックフィルムの寿司を覆っている部分の両端部分 を、 夫々前記寿司の上面又は下面に折り重ねて、 折り重ねた部分の上を、 折曲 げられて前記プラスチックフィルムの寿司を覆っていない部分で卷いて、 プラ スチックフィルムで包まれた包装寿司を形成し、 この形成された包装寿司を柔 軟なプラスチックフィルム製の包装袋内に入れて、 前記包装袋内を脱気し、 脱 気された包装袋の開口部を密封して脱気包装寿司を形成し、 この脱気包装寿司 における、プラスチックフィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容積の 0 . 1乃至 0 . 7に調整されており、 この脱気包装寿司を冷凍温 度に冷却されている冷媒により冷却して、 前記包装袋、 プラスチックフィルム 及び寿司を共に凍結して一体に形成することを特徴とする電子レンジ対応の包 装冷凍寿司の製造方法にある。 そして本発明の電子レンジ対応の包装冷凍寿司 の製造方法において、 寿司の第一若しくは第二の側の側面部、 上面部又は底面 部の少なくとも一部を二重に覆ったプラスチックフィルムの端部を、 下側のプ ラスチックフィルム面に、 接着剤若しくは粘着剤又は接着若しくは粘着具を介 して固定することができ、 また、 前記寿司の上面又は下面の上に折り重ねられ た前記プラスチックフィルムの両端部を、 下側のプラスチックフィルム面に、 接着剤若しくは粘着剤又は接着若しくは粘着具を介して固定することができる。 And this invention mounts sushi directly on the flexible plastic film which has the side longer than the length of the major axis direction of this sushi along the said side, The end of the first side in the short axis direction of the plastic film sushi is beyond the top surface of the sushi, and the second side of the sushi facing the first side in the short axis direction of the sushi The sushi is moved to the lower side, and the upper surface and the second side surface of the sushi are covered with the plastic film, and then the sushi covered with the plastic film is plastic around the long axis of the sushi. Each film is rotated at least half turn, and the sushi is further wound with the plastic film, and at least a part of the sushi is covered with the plastic film twice and stopped to form a packaged sushi wrapped with the plastic film, The formed packaged sushi is placed in a flexible plastic film packaging bag, the inside of the packaging bag is degassed, and the opening of the degassed packaging bag is sealed to form a degassed packaged sushi. In this degassed packaged sushi, the volume of the space formed around the sushi, excluding the plastic film, is adjusted from 0.1 to 0.7 of the sushi volume. The degassed packaged sushi is cooled with a cooling medium cooled to a freezing temperature, and the packaging bag, the plastic film, and the sushi are frozen together to be formed integrally. Further, the present invention provides a sushi product on a flexible plastic film having a side longer than the length of the sushi in the long axis direction, and the sushi long axis directly along the side. Put the end of the first side of the sushi minor axis direction of the plastic film over the upper surface of the sushi, the second side of the sushi opposite the first side of the sushi minor axis direction The upper surface and the second side surface portion of the sushi are covered with the plastic film, and then the sushi covered with the plastic film is covered with the plastic film around the long axis of the sushi. Each sushi roll is further wrapped with the plastic film, and at least a part of the sushi is covered with the plastic film twice, and then the two ends of the plastic film are respectively covered with the sushi. Fold it over the top or bottom surface and Form a packaged sushi wrapped in film, put the formed packaged sushi in a flexible plastic film packaging bag, deaerate the inside of the packaging bag, and open the degassed packaging bag The degassed packaged sushi is formed by sealing the part. In this degassed packaged sushi, the volume of the space formed around the sushi excluding the plastic film is adjusted to 0.1 to 0.7 of the sushi volume. The degassed packaged sushi is cooled by a refrigerant cooled to a freezing temperature, and the packaging bag, the plastic film, and the sushi are frozen together to form a single unit. The present invention relates to a method for producing a frozen sushi. Further, the present invention provides a sushi product directly on a flexible plastic film having a side longer than the length of the sushi in the longitudinal direction. Along the side The end of the first side of the sushi minor axis direction of the plastic film exceeds the upper surface part of the sushi, and the side part of the second side facing the first side of the minor axis direction of the sushi Move down and cover the top and second side of the sushi with the plastic film, and then cover the sushi covered with the plastic film. At least half turn, sushi is further wound with the plastic film, at least a part of the sushi is double-covered with the plastic film, and then both ends of the plastic film are respectively connected to the upper or lower surface of the sushi. The plastic film is spread on both ends of the folded plastic film and wrapped with the plastic film. The packaged sushi is formed, placed in a flexible plastic film packaging bag, the inside of the packaging bag is deaerated, and the opening of the degassed packaging bag is sealed. Form deaerated sushi, in this deaerated sushi, in this deaerated sushi, plastic The volume of the space formed around the sushi excluding the film is adjusted to 0.1 to 0.7 of the sushi volume, and this deaerated sushi is cooled by a cooling medium cooled to the freezing temperature. And the packaging bag, the plastic film, and the sushi are frozen together to form a unitary product. The present invention further provides a method for producing a packaged frozen sushi for a microwave oven. The long axis of sushi is placed directly on the flexible plastic film having a side longer than the length of the major axis of the sushi along the side. An end of one side is moved over the upper surface of the sushi and below the side of the second side facing the first side in the short axis direction of the sushi. The side of the second side is the plastic fill Next, sushi covered with plastic film is rotated at least half a turn with the plastic film around the long axis of the sushi, and the sushi is further sprinkled with the plastic film, and at least a part of the sushi is spread. Double-cover with the plastic film, and then fold both ends of the plastic film inward, including the portions not yet covered with sushi, and both ends of the portions of the folded plastic film covering sushi Each part is folded on the upper or lower surface of the sushi, and the folded part is crushed with a part that is bent and does not cover the sushi, and is wrapped in a plastic film. Form the sushi and place the formed sushi in a flexible plastic film packaging bag. The inside of the packaging bag is deaerated, and the opening of the deaerated packaging bag is sealed to form deaerated packaging sushi. In this deaerated packaging sushi, the space formed around the sushi excluding the plastic film The volume is adjusted to 0.1 to 0.7 of the sushi volume. The packaging bag, the plastic film, and the sushi are frozen together and formed in one piece by cooling with a refrigerant that has been cooled each time. And in the manufacturing method of the packaging frozen sushi corresponding to the microwave oven of this invention, the edge part of the plastic film which covered at least one part of the side part of the 1st or 2nd side of sushi, an upper surface part, or a bottom face part was carried out. It can be fixed to the lower plastic film surface via an adhesive or an adhesive, or an adhesive or adhesive tool, and both ends of the plastic film folded on the upper or lower surface of the sushi The part can be fixed to the lower plastic film surface via an adhesive or a pressure-sensitive adhesive or a bonding or pressure-sensitive adhesive.
そしてさらに、 本発明は、 寿司の長軸方向の長さより長い長さを有する柔 軟なプラスチックフィルムにより、 寿司の一部面上が少なくとも二重に卷かれ て形成されており、 前記寿司を巻いたプラスチックフィルムの寿司の長軸方向 の両側端部は開放されて形成されている包装寿司が、 密封されて内部が減圧状 態にある柔軟なプラスチックフィルム製の包装袋内に配置されて、 前記包装袋 と一体に凍結されている電子レンジ対応の脱気包装冷凍寿司を、 マイクロ波加 熱によって加熱することにより、 米飯成形体部分の長手方向端部の温度を 5 0 °C以上にさせて前記マイクロ波加熱を停止し、 次いで、 加熱された寿司を入 れたままでプラスチックフィルム製の包装袋の包装を解かずに、 室内若しくは 水中に放置して、 又は室內に放置した後水中に放置して、 米飯成形体部分から 発生する水蒸気を寿司と前記柔軟なプラスチックフィルムの間の空間内に流動 可能に存在させることにより、 寿司を蒸らして、 該寿司の具及び米飯の部分の 温度を 1 5 °C乃至 3 0 °Cにすることを特徴とする電子レンジ対応の包装冷凍寿 司の電子レンジによる調理方法にあり、 また、 本発明は、 寿司の長軸方向の長 さより長い長さを有する柔軟なプラスチックフィルムにより、 寿司の一部面上 が少なくとも二重に卷かれて形成されており、 前記寿司を卷いたプラスチック フィルムの寿司の長軸方向の両側端部は、 前記寿司を卷いたプラスチックフィ ルムの寿司の長軸方向の両側端部は、 寿司の面上に前記プラスチックフィルム が折り畳まれて配置されて形成されている包装寿司が、 密封されて内部が減圧 状態にある柔軟なプラスチックフィルム製の包装袋内に配置されて、 前記包装 袋と一体に凍結されている電子レンジ対応の脱気包装冷凍寿司を、 マイクロ波 加熱によって加熱することにより、 米飯成形体部分の長手方向端部の温度を 5 o °c以上にさせて前記マイクロ波加熱を停止し、 次いで、 加熱された寿司を入 れたままでプラスチックフィルム製の包装袋の包装を解かずに、 室内若しくは 水中に放置して、 又は室内に放置した後水中に放置して、 米飯成形体部分から 発生する水蒸気を、 寿司と前記柔軟なプラスチックフィルムの間の空間内に流 動可能に存在させることにより、 寿司を蒸らして、 該寿司の具及び米飯の部分 の温度を 1 5 °C乃至 3 0 °Cにすることを特徴とする電子レンジ対応の包装冷凍 寿司の電子レンジによる調理方法にあり、 さらに、 本発明は、 該寿司の長軸方 向の長さより長い長さを有する柔軟なプラスチックフィルムにより、 寿司の一 部面上が少なくとも二重に卷かれて形成されており、 前記寿司を巻いたプラス チックフィルムの寿司の長軸方向の両側端部は、 寿司の面上に前記プラスチッ クフィルムが折り畳まれて配置され、 その折畳まれて両端部の上に、 プラスチ ックフィルムが卷かれて形成されている包装寿司が、 密封されて内部が減圧状 態にある柔軟なプラスチック製の電子レンジ用の包装袋内に配置されて、 前記 包装袋と一体に凍結されて形成されている電子レンジ対応の脱気包装冷凍寿司 を、 マイクロ波加熱によって加熱することにより、 米飯成形体部分の長手方向 端部の温度を 5 0 °C以上にさせて前記マイクロ波加熱を停止し、 次いで包装を 解かずに、 室内若しくは水中に放置して、 又は室内に放置した後水中に放置し て、 少なくとも米飯成形体部分から発生する水蒸気を、 寿司と前記柔軟なブラ スチックフィルムの間の空間内に流動可能に存在させることにより、 米飯成形 体及ぴ具を蒸らして、 具及び米飯の部分の温度を 1 5 °C乃至 3 0 °Cにすること を特徴とする電子レンジ対応の包装冷凍寿司の電子レンジによる調理方法にあ り、 さらにまた、 本発明は、 寿司の長軸方向の長さより長い長さを有する柔軟 なプラスチックフィルムの一部により、 寿司の一部面上が少なくとも二重に卷 かれており、 前記寿司を巻いたプラスチックフィルムの寿司の長軸方向の両側 端部は、 寿司を卷いた部分及ぴ寿司を卷いていない部分が、 共に内側に折畳ま れており、 前記柔軟なプラスチックフィルムの寿司を卷いた部分の両端部の折 畳み部は、 寿司の面上に折り重ねられ、 その上に、 前記柔軟なプラスチックフ イルムの寿司を巻いていない部分が巻かれて形成された包装寿司が、 密封され て内部が減圧状態にある柔軟なプラスチックフィルム製包装袋内に配置されて、 前記包装袋と一体に凍結されている電子レンジ対応の脱気包装冷凍寿司を、 マ イク口波加熱によつて加熱することにより、 米飯成形体部分の長手方向端部の 温度を 5 0 °C以上にさせて前記マイクロ波加熱を停止し、 次いで包装を解かず に、 室内若しくは水中に放置して、 又は室内に放置した後水中に放置して、 少 なくとも米飯成形体部分から発生する水蒸気を、 寿司と前記柔軟なプラスチッ クフィルムの間の空間内に流動可能に存在させることにより、寿司を蒸らして、 寿司の具及ぴ米飯の部分の温度を 1 5 °C乃至 3 0 °Cにすることを特徴とする電 子レンジ対応の包装冷凍寿司の電子レンジによる調理方法にある。 Further, the present invention provides a flexible plastic film having a length longer than the length of the sushi in the long axis direction, and is formed such that at least a part of the surface of the sushi is squeezed twice. The wrapping sushi formed by opening both ends in the long axis direction of the plastic film sushi was placed in a flexible plastic film wrapping bag which is sealed and has a reduced pressure inside, and By heating microwave-heated deaerated packed frozen sushi that is frozen in one piece with the packaging bag, the temperature at the longitudinal end of the cooked rice is raised to 50 ° C or higher. Stop the microwave heating, and then leave the heated sushi in the room or in the water without unpacking the plastic film packaging bag, or in the room The sushi is steamed by leaving the water in the space between the sushi and the flexible plastic film so that the steam generated from the cooked rice portion is allowed to flow in the water. Packaged frozen life for microwave ovens, characterized in that the temperature of the part is 15 ° C to 30 ° C The present invention is a method of cooking by using a microwave oven, and the present invention is formed by rolling a part of sushi at least twice with a flexible plastic film having a length longer than the length of the sushi in the long axis direction. The sushi-plated sushi plastic film sushi on both sides in the longitudinal direction is sushi-plated sushi sushi on both sides in the long-axis direction on the sushi surface. The packaged sushi formed by folding the film is placed in a flexible plastic film packaging bag that is hermetically sealed and the inside is decompressed, and is electronically frozen together with the packaging bag. By heating microwave-heated deaerated packed frozen sushi for a range, the temperature at the end in the longitudinal direction of the cooked rice portion is set to 5 ° C or more, and the above-mentioned Stop microwave heating, and then leave the heated sushi in the room or in the water without unpacking the plastic film packaging bag, or leave it in the room and then in the water. Steam is generated in the space between the sushi and the flexible plastic film so that the steam generated from the cooked rice molded portion is flowable, so that the temperature of the sushi ingredients and the cooked rice portion is 1 The present invention relates to a method for cooking a packaged frozen sushi for a microwave oven using a microwave oven, characterized in that the temperature is set to 5 ° C to 30 ° C. Further, the present invention has a length longer than the length of the sushi in the long axis direction. A sushi roll is formed on a part of the surface of the sushi at least twice. The wrapping sushi is formed by folding the plastic film on the surface of the sushi and folds the plastic film on both ends of the plastic film so that it is sealed and the inside is in a decompressed state. Placed in a packaging bag for a flexible plastic microwave oven, By heating microwave-heated deaerated frozen frozen sushi that has been frozen in one piece with the packaging bag, the temperature at the end in the longitudinal direction of the cooked rice is raised to 50 ° C or higher. The microwave heating is stopped, and then, without unpacking, left in the room or water, or left in the room and then left in the water, at least water vapor generated from the cooked rice portion is sushi and By making it flowable in the space between the flexible plastic films, the temperature of the portion of the cooked rice and cooked rice is set to 15 ° C. to 30 ° C. In addition, the present invention provides a method of cooking a packaged frozen sushi packaged with a microwave oven using a microwave oven, and further comprising a flexible plastic film having a length longer than the length of the sushi in the long axis direction. The sushi is spread at least twice on the part of the sushi, and both sides of the sushi in the long axis direction of the plastic film wrapped with the sushi are not part of the sushi and sushi. The parts are folded inward, and the folding parts at both ends of the flexible plastic film sushi sushi are folded on the surface of the sushi, and on the flexible plastic film The packaged sushi formed by winding the portion of the film where no sushi is wound is placed in a flexible plastic film packaging bag that is hermetically sealed and has a reduced pressure inside, and is frozen together with the packaging bag. The microwave-heated degassed packed frozen sushi is heated by microwave mouth wave heating so that the temperature at the end in the longitudinal direction of the cooked rice is raised to 50 ° C or higher. Stop Then, without unpacking, leave it in the room or in the water, or leave it in the room and then leave it in the water to generate at least water vapor generated from the cooked rice portion of the sushi and the flexible plastic film. Steaming sushi by allowing it to flow in the space between The temperature of the portion of the sushi ingredients and the cooked rice is set to 15 ° C to 30 ° C.
本発明において、 包装袋の内部は、 包装時の脱気により、 5 0乃至 6 0 0 m m H g以下の圧力、 好ましくは 1 4 0乃至 3 5 0 mm H gの圧力の低真空に されている。 圧力が低いほど、 寿司の周囲の空間を大きくすることができる。  In the present invention, the inside of the packaging bag is evacuated during packaging to a low vacuum of a pressure of 50 to 60 mm Hg or less, preferably a pressure of 140 to 3500 mm Hg. Yes. The lower the pressure, the larger the space around the sushi.
本発明の脱気包装冷凍寿司は、 密封されて内部が減圧状態にある柔軟なプ ラスチック製の電子レンジ用の包装袋内に包装寿司が配置されて前記包装袋と 一体に凍結されて形成されている電子レンジ対応の脱気包装冷凍寿司において、 包装寿司は、 寿司が、 該寿司の長軸を中心に、 該寿司の長軸方向の長さより長 い長さを有するプラスチックフィルムにより卷かれて形成されており、 前記プ ラスチックフィルムにより卷かれた寿司の一部面上は、 卷かれたプラスチック フィルムが少なくとも二重になっているので、 寿司の周りには、 プラスチック フィルムとの間に、 電子レンジを使用して解凍した場合に、 発生する蒸気の流 動可能の空間を形成することができ、 この空間を介して解凍された寿司を蒸ら すことが可能となり、該蒸気による寿司の加熱むらを比較的短時間で解消して、 寿司全体を略均一な温度にすることが容易となる。 したがって、 本願発明にお いては、 包装冷凍寿司を解凍して、 解凍時に発生する水蒸気により蒸らして、 解凍された寿司を目的の温度に均すことができ、美味しく食することができる。 このように、 本発明の包装冷凍寿司は、 調理が簡単且つ容易であるので、 解凍 に係る温度の不均一を解消して、季節物の具を使用する箱寿司を冷凍保存して、 季節に関係なく、 季節物の具を使用して、 美味しく食することが可能な包装冷 凍寿司を提供することができる。 しかも、 本発明においては、 包装寿司は、 例えば、 柔軟なプラスチックフ イルムにより寿司全体を巻いて、 その卷かれたフィルムの両端を寿司の上に折 り重ねるといった包装作業により製造されるので、 包装寿司を製造する上での 包装作業が簡単且つ容易となる。 さらに、 本発明の脱気放送冷凍寿司は、 この ように製造された包装寿司を、 プラスチックフィルム製の包装袋に入れられて 脱気し、 冷凍して製造されるので、 包装寿司の袋詰めの作業が簡単となり、 ま た、 その後のプラスチックフィルム製の包装袋に寿司を入れて脱気包装及び冷 凍する作業も簡単且つ容易となる。 このように、 本発明においては、 従来と同 様の衛生的に優れた脱気包装冷凍寿司を機械的に且つ大量に効率よく製造する ことができる。 しかも、 従来困難とされていた、 冷凍包装寿司を製造する作業 が画一化可能であるので、 殆ど人手を離れて機械的に行うことが可能となり、 自動化により良質な冷凍包装寿司の恒常的な製造を行うことができる。 図面の簡単な説明 . The deaerated packaged frozen sushi of the present invention is formed by placing the packaged sushi in a packaging bag for a flexible plastic microwave oven that is hermetically sealed and in a decompressed state, and is frozen together with the packaging bag. In the microwave-compatible deaerated frozen sushi, the packaged sushi is spread by a plastic film having a length that is longer than the length of the sushi in the long axis direction. Since the plastic film that has been spread is at least doubled on a part of the surface of the sushi that has been formed by the plastic film, there is an electronic space between the sushi and the plastic film. When thawed using a range, a space can be formed in which the steam that can be generated can flow, and the thawed sushi can be steamed through this space. By eliminating a relatively short time heating unevenness sushi by, it is easy to substantially uniform temperature across sushi. Therefore, in the present invention, the frozen frozen sushi can be thawed and steamed with water vapor generated at the time of thawing, so that the thawed sushi can be leveled to a target temperature and can be eaten deliciously. As described above, the packaged frozen sushi of the present invention is simple and easy to cook, so the temperature unevenness related to thawing is eliminated, and the boxed sushi using seasonal ingredients is stored frozen, so that Regardless, it is possible to provide packaged frozen sushi that can be eaten deliciously using seasonal ingredients. Moreover, in the present invention, the packaged sushi is manufactured by a packaging operation such as winding the whole sushi with a flexible plastic film and folding both ends of the rolled film on the sushi. Packaging work for making sushi is easy and easy. Further, the deaerated broadcast frozen sushi of the present invention is manufactured by putting the packaged sushi produced in this way into a plastic film packaging bag, degassing it, and freezing it. The work becomes simple, and the subsequent work of putting sushi in a plastic film packaging bag and degassing and freezing it becomes easy and easy. As described above, in the present invention, sanitary excellent deaerated packed frozen sushi similar to the conventional one can be manufactured mechanically and efficiently in large quantities. In addition, since the work of producing frozen sushi that was previously difficult can be standardized, it is possible to perform mechanically with almost no manual labor. Manufacturing can be performed. Brief description of the drawings.
第 1図は、 本発明の一実施例の概略を説明する概略の側面側の断面図である。 第 2図は、第 1図に示す実施例の概略を説明する概略の正面側の断面図である。 第 3図は、 寿司をプラスチックフィルムに載せた状態を示す概略の斜視図であ る。 FIG. 1 is a schematic side sectional view for explaining the outline of one embodiment of the present invention. FIG. 2 is a schematic front sectional view for explaining the outline of the embodiment shown in FIG. FIG. 3 is a schematic perspective view showing a state in which sushi is placed on a plastic film.
第 4図は、 寿司をプラスチックフィルムで一巻きした状態を示す概略の斜視図 である。 FIG. 4 is a schematic perspective view showing a state where sushi is rolled up with a plastic film.
第 5図は、寿司をプラスチックフィルムで一卷き半卷いた状態を示す図である。 第 6図は、 寿司をー卷き半したプラスチックフィルムの両端部を、 プラスチッ クフィルムで卷いた寿司の上に折り重ねた状態を示す概略の斜視図である。 第 7図は、 未だ寿司を卷いていないプラスチックフィルムの部分で寿司を卷ぃ た態を示す概略の斜視図である。 FIG. 5 is a diagram showing a state where sushi is squeezed and half-rolled with a plastic film. Figure 6 shows the plastic film on both ends of a sushi-plated plastic film. It is a schematic perspective view which shows the state folded on the sushi sprinkled with Kufum. FIG. 7 is a schematic perspective view showing a state in which sushi is sown in a plastic film portion where sushi is not yet sown.
第 8図は、 本発明の他の一実施例の概略を説明する概略の側面側の断面図であ る。  FIG. 8 is a schematic side sectional view for explaining the outline of another embodiment of the present invention.
第 9図は、第 8図に示す実施例の概略を説明する概略の正面側の断面図である。 第 1 0図は、 本発明のさらに他の一実施例の概略を説明する概略の側面側の断 面図である。  FIG. 9 is a schematic front sectional view for explaining the outline of the embodiment shown in FIG. FIG. 10 is a schematic side sectional view for explaining the outline of still another embodiment of the present invention.
第 1 1図は、 第 1 0図に示す実施例の概略を説明する概略の正面側の断面図で ある。 発明を実施するための最良の形態  FIG. 11 is a schematic front sectional view for explaining the outline of the embodiment shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
本発明において、 寿司は、 握り寿司、 棒寿司、 押し寿司又は箱寿司を意味 する。本発明において、.これらの寿司は、上に具を载せた寿司であってもよく、 また、 卷き寿司のように、 中心に具を入れた寿司であってもよく、 さらに、 上 '下の米飯成形体の間に具を挟む寿司であってもよい。  In the present invention, sushi means nigiri sushi, stick sushi, pressed sushi or box sushi. In the present invention, these sushi may be sushi with ingredients on top, or may be sushi with ingredients in the center, such as thatched sushi. Sushi that sandwiches the ingredients between the lower cooked rice products may also be used.
本発明において、 脱気包装冷凍寿司は、 寿司をプラスチックフィルムによ り該寿司の長軸を中心にして卷いて、 又は、 更に、 この卷いたプラスチックフ イルムの端部を、 寿司の上に折り重ねて、 包装寿司を形成し、 この形成された 包装寿司をプラスチックフィルムの包装袋の中に入れて該包装袋内を脱気し、 脱気され内部が減圧され真空状態、 例えば、 5 0乃至 6 0 O mmH g、 好まし くは、 1 4 0乃至 3 5 O mmH gの低真空状態にある包装袋の開口部を封着す ることにより密封し、 この密封された内部が真空状態の包装袋を、 冷凍温度に 冷却されている冷媒中で、 冷却して袋内全体を冷凍して、 脱気包装冷凍寿司が 製造される。 本発明において、 包装袋内の脱気は、 該包装袋内の寿司が脱気に より乾燥しないように、低真空領域の圧力、例えば、 5 0乃至 6 0 O mmH g、 好ましくは、 1 4 0乃至 3 5 O mmH gの圧力下で比較的短時間に行われる。 In the present invention, the deaerated frozen sushi is sushi sushi centered on the major axis of the sushi with a plastic film, or the end of the sushi plastic film is folded on the sushi. Overlap to form packaged sushi, put the formed packaged sushi in a plastic film packaging bag, deaerate the inside of the packaging bag, degassed, the inside is depressurized, and in a vacuum state, for example, 50 to Seal the opening of the packaging bag in a low vacuum state of 60 O mmH g, preferably 140 to 35 O mmH g. The sealed bag is vacuum-cooled in a refrigerant that is cooled to the freezing temperature, and the entire bag is cooled to freeze the entire bag, thereby producing deaerated packed frozen sushi. . In the present invention, the deaeration in the packaging bag may be performed at a pressure in a low vacuum region, for example, 50 to 60 O mmH g, preferably 14 to prevent the sushi in the packaging bag from drying due to deaeration. It is carried out in a relatively short time under a pressure of 0 to 35 O mmHg.
本発明において、 このようにして製造された脱気包装冷凍寿司は、 特に、 寿司の長軸方向の両端部においては、 プラスチックフィルムで囲われているの が好ましいが、 開放されたままとすることができる。 しかし、 このようにプラ スチックフィルムの両端部が開放状態であっても、 包装寿司を柔軟なプラスチ ック製の包装袋内に装入するときには、 プラスチックフィルムの両端部は、 包 装袋の内面に接して折れ曲がり、 又は窄められた状態になり、 このプラスチッ クフィルムの両端部の折れ曲がり等により、 包装寿司の両端部は半ば閉ざされ た状態となって、 寿司はプラスチックフィルムにより保護され、 寿司が包装袋 の内面と接触するのを避けることができる。  In the present invention, the deaerated packed frozen sushi produced in this way is preferably surrounded by a plastic film particularly at both ends in the major axis direction of the sushi, but should remain open. Can do. However, even when both ends of the plastic film are in an open state as described above, when the packaged sushi is placed in a flexible plastic packaging bag, the both ends of the plastic film are on the inner surface of the packaging bag. The sushi is protected by a plastic film because it is bent or constricted in contact with the sushi. Can avoid contact with the inner surface of the packaging bag.
本発明において、 プラスチック製の包装袋とプラスチックフィルムの間、 及ぴプラスチックフィルムと寿司の間に間隙が形成されており、 電子レンジに よる加熱時に、前記寿司の両端部において発生した比較的温度の高い水蒸気は、 マイク口波によりさらに加熱される。 電子レンジによる解凍後の蒸らし段階で は、前記両端部において発生し、マイクロ波によりさらに加熱された水蒸気は、 プラスチックフィルムに沿って移動し、 寿司の両端部間における寿司とプラス チックフィルム間の間隙に流れて、 寿司の長軸方向中間部の冷たい部分を加熱 し、 解凍後の寿司内の温度差を小さくして、 加熱後における蒸らしの時間を短 縮する。 In the present invention, gaps are formed between the plastic packaging bag and the plastic film, and between the plastic film and the sushi, and the relatively high temperature generated at both ends of the sushi when heated by a microwave oven. High water vapor is further heated by the microphone mouth wave. In the steaming stage after thawing by a microwave oven, the water vapor generated at both ends and further heated by the microwave moves along the plastic film, and the gap between the sushi and the plastic film between the both ends of the sushi. The sushi is heated in the middle part of the long axis of the sushi, the temperature difference in the sushi after thawing is reduced, and the steaming time after heating is shortened. Shrink.
本発明において、 このようにして製造された脱気包装冷凍寿司は、 電子レ ンジによる加熱時に、 折り畳んだ包装用プラスチックフィルムの包みが、 その 内部で発生した水蒸気により膨らみ、 寿司の蒸らしによる加熱が効率よく行わ れて、 解凍された寿司内の温度差を小さくし、 解凍時における水蒸気による蒸 らしに要する時間を短縮することができ、 また、 この場合、 脱気された包装袋 内において、 巻いたプラスチックフィルムと寿司の間の空間の容積、 又はこの 空間の容積と包装袋と冷凍寿司の間の空間の容積の総合した容積を、 冷凍寿司 の容積より小さくすることにより、 冷凍寿司から発生した水蒸気が包みの外に 逸散しても、包装袋内に止まらせて蒸らしを行うことができることが分かつた。  In the present invention, the degassed packaged frozen sushi produced in this way is heated by the electronic range, and the wrapped plastic film for packaging is swollen by the steam generated inside, and the sushi is heated by steaming. Efficiently reducing the temperature difference in the thawed sushi and shortening the time required for steaming with the steam during thawing, and in this case, in the degassed packaging bag It was generated from frozen sushi by making the volume of the space between the plastic film and sushi, or the total volume of this space and the space between the packaging bag and frozen sushi smaller than the volume of frozen sushi. It has been found that even if water vapor escapes outside the package, it can still be steamed by stopping in the packaging bag.
本発明は、 包装寿司は、 例えば、 柔軟なプラスチックフィルムにより寿司 全体を巻いて、 その卷かれたフィルムの両端を寿司の上に折り重ねるといった 包装作業により製造されるので、 包装寿司を製造する上での包装作業が簡単且 つ容易となる。 さらに、本発明においては、 このように製造された包装寿司は、 プラスチックフィルム製の包装袋に入れられて脱気され、 冷凍されるので、 包 装寿司の袋詰めの作業が簡単となり、 また、 その後のプラスチックフィルム製 の包装袋に寿司を入れて脱気包装及び冷凍する作業も簡単且つ容易となる。  In the present invention, the packaged sushi is manufactured by a packaging operation such as winding the whole sushi with a flexible plastic film and folding both ends of the rolled film on the sushi. Packaging is easy and easy. Furthermore, in the present invention, the packaged sushi produced in this way is put in a plastic film packaging bag, degassed and frozen, so that the packaging sushi bag can be easily packed, Subsequent work of putting sushi in a plastic film packaging bag, degassing packaging and freezing becomes easy and easy.
また、 本発明においては、 脱気包装冷凍寿司は、 包装寿司をプラスチック フィルムの包装袋の中に入れて、 例えば、 6 0 0 mmH g以下、 好ましくは 1 4 0乃至 3 5 O mmH g以下の圧力に該包装袋内を排気し、 即ち、 脱気し、 こ の脱気されて減圧状態の包装袋の開口部を密封し、 この密封された包装袋を、 冷凍して製造されるために、 脱気包装冷凍寿司の包装袋は、 外気の圧力により 窄み、 包装袋の内面は、 包装寿司のプラスチックフィルムに圧着し、 この圧着 した状態で、 例えば、 零下 3 6 °Cの温度でブライン凍結される。 このように、 本発明においては、 包装寿司のプラスチックフィルムは、 包装袋によりプラス チックフィルムの巻いた部分、 プラスチックフィルムの折り重ねた部分及び折 り目の部分は、 夫々、 巻き又は折り曲げた後に大気圧により加圧された状態で 凍結されることとなって、 解凍されても、 包装寿司のプラスチックフィルムの 卷きは卷き癖となり、 また包装寿司のプラスチックフィルムの折り重ねは折り 癖となって残り、 また包装寿司の折り目は圧着された折り目となって残って、 却って、 容易に解けないようになって、 包装寿司内に発生した水蒸気は、 容易 に包装寿司から包装袋内に漏れ難くなつて、 蒸らし作用が増加する。 Further, in the present invention, the deaerated packed frozen sushi is obtained by putting the packed sushi in a plastic film packaging bag, for example, not more than 600 mmHg, preferably not more than 140 to 35 mmHg. To evacuate the inside of the packaging bag to a pressure, that is, deaerate, seal the opening of the decompressed packaging bag, and produce the sealed packaging bag by freezing. Degassed packaging Frozen sushi packaging bags are subject to the pressure of the outside air The inner surface of the packaging bag is crimped to a plastic film of packaging sushi, and in this crimped state, for example, it is frozen in brine at a temperature of 36 ° C below zero. As described above, in the present invention, the plastic film of the packaged sushi has a large part after the plastic film is wound around the plastic bag, the folded part of the plastic film and the folded part of the plastic film are wound or folded, respectively. Even if it is frozen under pressure and is thawed, the wrapping of the sushi plastic film becomes a firewood, and the wrapping of the wrapping sushi plastic film becomes a fold In addition, the crease of the packaged sushi remains as a crimped crease, and on the other hand, the sushi is not easily melted, and the water vapor generated in the packaged sushi is not easily leaked from the packaged sushi into the package bag. The steaming action increases.
本発明において、 プラスチックフィルム及ぴプラスチックフィルム製の包 装袋は、マイク口波透過性のものである。本発明の脱気包装冷凍寿司において、 寿司の米飯成形体及び具は、 プラスチックフィルムに包まれた上に、 プラスチ ック製の包装袋に入れて、 脱気されて密封包装されるので、 ー且、 包装された 米飯成形体及ぴ具は、 外気、 湿気及び細菌の侵入を、 極力避けることができる 構造となっている。  In the present invention, the plastic film and the plastic film packaging bag are permeable to the microphone mouth wave. In the deaerated packed frozen sushi of the present invention, the sushi rice cooked product and utensils are wrapped in a plastic film, placed in a plastic packaging bag, degassed and sealed and packaged. And the packaged cooked cooked rice and tools have a structure that can avoid the invasion of outside air, moisture and bacteria as much as possible.
本発明において、 脱気包装冷凍寿司の電子レンジによる解凍は、 その重量 及び保冷温度に関係するが、 例えば、 電子レンジ内で、 3分乃至 5分間マイク 口波加熱により行われる。 この加熱後、 プラスチックフィルム製の包装袋を開 かずに、 室内若しくは水中又は、 室内又は水中で蒸らすことができる。 蒸らし の時間は、 分間乃至 3 0分間であり、 この蒸らしの時間は、 解凍後の脱気包装 冷凍寿司の加熱された温度により相違するので予め測定しておくのが好ましい。 例えば、 蒸らしの時間は、 室内のみの場合、 1 5分間乃至 3 0分間であり、 水 中では 3乃至 7分間であり、 室内で蒸らしさらに水中で蒸らす場合は、 水中で 5乃至 1 5分間で、 水中で 3乃至 7分間である。 本発明においては、 例えば、 その促、 室内に放置して、 米飯成形体等から発生した水蒸気により蒸らして、 寿司を食するに適した温度で、 温度斑を少なくするものである。 本発明におい ては、 脱気及ぴ冷凍時に、 互いに接して凍結されていたプラスチックフィルム と寿司及びプラスチックフィルムと包装袋は、 それらの間で発生する水蒸気に より、 夫々離れると共に、 それらの間の空間に前記水蒸気が侵入して寿司の米 飯部及び具の部分を前記水蒸気により加熱する。 In the present invention, the thawing of the deaerated frozen sushi by the microwave oven is related to its weight and the cold temperature. For example, in the microwave oven, the thawing is performed by microwave mouth wave heating for 3 to 5 minutes. After this heating, it can be steamed indoors or in water or indoors or in water without opening the plastic film packaging bag. The steaming time ranges from minutes to 30 minutes, and the steaming time varies depending on the heated temperature of the deaerated packaged frozen sushi after thawing, and is preferably measured in advance. For example, the steaming time is 15 to 30 minutes for indoors only, 3 to 7 minutes for water, and 5 to 15 minutes for water when steamed indoors and steamed in water. 3-7 minutes in water. In the present invention, for example, it is allowed to stand in the room and steamed with water vapor generated from a cooked rice or the like to reduce temperature spots at a temperature suitable for eating sushi. In the present invention, the plastic film and the sushi and the plastic film and the packaging bag, which have been frozen in contact with each other at the time of deaeration and freezing, are separated from each other by the water vapor generated between them. The steam enters the space and heats the cooked rice part and the ingredients of the sushi with the steam.
本発明において、 包装寿司を一枚のプラスチックフィルムで寿司を巻いて 形成する場合は、 包装寿司は、 一辺が寿司の長軸方向の長さより長い長さのプ ラスチックフィルムにより寿司を巻いて包装して作製される。 しかし、 二枚又 は二枚以上のプラスチックフィルムを使用して、 寿司全体を包装することもで きる。 寿司を卷いたプラスチックフィルムの端部は、 接着材又は粘着材を介し て、 下に位置するプラスチックフィルム面に固定することができ、 また、 寿司 を卷いたプラスチックフィルムの両端部の寿司に折り重ねた部分についても、 接着材又は粘着材を介して、 下に位置するプラスチックフィルム面に固定する ことができる。  In the present invention, when the packaged sushi is formed by wrapping the sushi with a single plastic film, the packaged sushi is wrapped with a plastic film whose length is longer than the length of the major axis of the sushi. Produced. However, the entire sushi can be packaged using two or more plastic films. The end of the sushi-plated plastic film can be fixed to the underlying plastic film surface via an adhesive or adhesive, and the sushi-plated plastic film is folded over the sushi at both ends. This part can also be fixed to the plastic film surface located below using an adhesive or adhesive.
包装寿司を一枚のプラスチックフィルムで寿司を卷いて形成する場合には、 寿司を、 一辺が寿司の長軸方向の長さより長い長さのプラスチックフィルムの 上に、 寿司の長軸を、 寿司の長軸方向の長さより長い長さの辺に沿うように載 せて、 該寿司を、 寿司の長軸を中心にプラスチックフィルムで卷いて、 寿司の 左右側面及ぴ上下面の全体を、 プラスチックフィルムで卷き、 少なくとも寿司 の一部面上で、プラスチックフィルムを少なくとも二重に重なるようにさせて、 作製することができる。 When wrapping sushi in a single plastic film, sushi is formed on a plastic film whose length is longer than the length of the long axis of the sushi. Place the sushi along a side longer than the length of the major axis, and spread the sushi with a plastic film around the major axis of the sushi. The whole of the left and right side surfaces and the upper and lower surfaces can be made with a plastic film and at least partially overlapped with the plastic film on at least a part of the sushi.
本発明において、 包装寿司において、 寿司の長軸方向の両端部は、 寿司を 卷いたプラスチックフィルムの両端部を折り重ねて囲われるのが好ましい。 こ の場合、 折り重ねたプラスチックフィルムの両端部が、 容易に元に戻らないよ うに、 寿司の上に折り重ねた折り目を付けて折曲げ、 この折り目でプラスチッ クフィルムで巻かれた寿司を封じることができる。 本発明において、 寿司を包 装するプラスチックフィルムは、内部で発生する水蒸気の逃散を避けるために、 一枚のプラスチックフィルムで寿司の全体を包装できるようにするのが好まし い。 しかし、 プラスチックフィルムの卷き数を多くして、 プラスチックフィル ム分の厚さを厚くすると、 その剛性により折り重ねたときの折曲げ部により水 蒸気の流出を制限することができる。  In the present invention, in the packaged sushi, it is preferable that both ends in the major axis direction of the sushi are surrounded by folding both ends of the plastic film that spreads the sushi. In this case, fold the folded plastic film so that the ends of the folded plastic film do not easily return to the original position, fold the sushi and fold the sushi wrapped with plastic film. be able to. In the present invention, it is preferable that the plastic film for wrapping sushi should be able to wrap the entire sushi with a single plastic film in order to avoid the escape of water vapor generated inside. However, if the number of plastic films is increased and the thickness of the plastic film is increased, the outflow of water vapor can be limited by the folded portion due to its rigidity.
本発明において、 接着材層及び粘着材層は、 プラスチックフィルムに設け る場合は、 プラスチックフィルムの食材に接する部分では、 食材に接しない側 の面、 即ち外側に設けられ、 容易に引き剥がせるように被覆材料により覆われ るのが好ましい。 このように接着材層及ぴ粘着材層が設けられたプラスチック フィルムの場合は、 使用時に、 被覆材料を引き剥がして接着材層又は粘着材層 を露出させて、 プラスチックフィルムの接着又は粘着に使用される。 本発明に おいて、 包装される寿司が、 その長軸方向の長さより長い長さの辺を有するプ ラスチックフィルムで卷かれた場合には、 寿司を覆ったプラスチックフィルム の両側端部の寿司の端部より外側に筒状に突出た部分は、開放状態であっても、 包装袋に入れられると、 プラスチックフィルムの両端部は、 包装袋の内面に接 して折り曲げられ、 又は窄められて、 半ば閉ざされた状態になり、 寿司は包装 袋の内面と接触するに至らない。 し力 し、 寿司を卷いたプラスチックフィルム の両側端部を、 寿司の上に容易に戻らないように折り重ねると、 包装寿司が一 定の形状とすることができるので好もしい。 In the present invention, when the adhesive layer and the pressure-sensitive adhesive layer are provided on the plastic film, the portion of the plastic film in contact with the food material is provided on the surface not in contact with the food material, that is, on the outer side so that it can be easily peeled off. Preferably, it is covered with a coating material. In the case of a plastic film provided with an adhesive layer and a pressure-sensitive adhesive layer in this way, during use, the coating material is peeled off to expose the adhesive layer or the pressure-sensitive adhesive layer and used for bonding or sticking the plastic film. Is done. In the present invention, when the sushi to be packaged is spread with a plastic film having a side longer than the length in the long axis direction, the sushi on both sides of the plastic film covering the sushi Even if the portion that protrudes in a cylindrical shape outside the end is in an open state, When placed in a packaging bag, both ends of the plastic film are folded or squeezed into contact with the inner surface of the packaging bag and become semi-closed, and the sushi comes into contact with the inner surface of the packaging bag. Absent. However, if you fold the sides of the plastic film that spreads the sushi so that it does not easily return onto the sushi, the packaged sushi can be shaped into a certain shape.
本発明において、 寿司をプラスチックフィルムにより卷くのは、 卷かれた 内部で寿司から発生する水蒸気を、 可及的にプラスチックフィルムの外側に逃 散させないで、 寿司の長軸方向に流動させるためである。 寿司を卷いたプラス チックフィルムの両側端部を、 寿司の上に折り重ねると、 包装寿司のプラスチ ックフィルム内で発生した水蒸気が、 包装寿司のプラスチックフィルム内側で 寿司の長軸方向に流動して寿司を加熱又は温めることができ、 寿司の温度斑を 少なくできるので好ましい。 この場合、 卷いたプラスチックフィルムの端部を 寿司の上に折り重ねる段階で、卷いたプラスチックフィルムの重なった部分が、 開かないようにするために、 寿司を卷いたプラスチックフィルムの重なり合う 部分を大きくするのが好ましい。 包装寿司におけるプラスチックフィルムの卷 き数を多くすると、 解凍時に、 包装寿司から包装袋への水蒸気の逃散を少なく できるので好ましい。 しかし、 接着材又は粘着材を介してプラスチックフィル ムを固定すると、 水蒸気の逃散を解消できるので好ましい。  In the present invention, the reason why the sushi is sprinkled with the plastic film is that water vapor generated from the sushi inside the sushi is flowed in the long axis direction of the sushi as much as possible without escaping to the outside of the plastic film. is there. When both ends of the plastic film that spreads sushi are folded on top of the sushi, water vapor generated in the plastic film of the packaged sushi flows inside the plastic film of the packaged sushi and flows in the longitudinal direction of the sushi. Can be heated or heated, and the temperature spots of sushi can be reduced. In this case, at the stage where the end of the sushi plastic film is folded over the sushi, the overlapping part of the sushi sushi plastic film is enlarged so that the overlapping part of the sushi plastic film does not open. Is preferred. Increasing the number of plastic film rolls in the packaged sushi is preferable because the escape of water vapor from the packaged sushi to the packaging bag can be reduced during thawing. However, it is preferable to fix the plastic film via an adhesive or a pressure-sensitive adhesive because the escape of water vapor can be eliminated.
本発明において、 包装寿司のプラスチックフィルムの内側で寿司から発生 する水蒸気が、 プラスチックフィルムと包装袋との間の空間に流出するのは避 けられないから、 包装袋の容積を小さくして、 水蒸気による蒸らしが、 プラス チックフィルムの外側及び内側で行えるようにするのが好ましい。 本発明において、 脱気包装冷凍寿司は、 電子レンジ内で、 解凍時に、 電磁 波により寿司全体が加熱される。 しかし、 脱気包装冷凍寿司を、 電子レンジに より解凍するときは、 電子レンジ内の電磁波の照射により加熱されるが、 電子 レンジ内の電磁波の照射は、 平面部に比して角部では集中して、 平面部に比し て角部では温度が高くなることが分かった。 そこで、 寿司全体を斑なく加熱す るには、 角部の温度の高い部分及ぴ角部で発生する蒸気で、 比較的温度の低い 平面部を加熱するが不可欠である。 そこで、 本発明においては、 寿司の側面を 柔軟なプラスチックフィルムで巻くことにより、 また、 寿司を卷いたプラスチ ックフィルムの両側端部を、 寿司の上に折り重ねることにより、 プラスチック フィルムと寿司の間に、 蒸気の流動が生じるような僅かな隙間を形成して、 寿 司の角部で発生する蒸気を内側に向けて流動させて、 温度斑を少なくしょうと するものである。 In the present invention, it is inevitable that water vapor generated from the sushi inside the plastic film of the packaged sushi flows into the space between the plastic film and the packaging bag. It is preferable that steaming by can be performed on the outside and inside of the plastic film. In the present invention, the deaerated packed frozen sushi is heated by electromagnetic waves in a microwave oven at the time of thawing. However, when thawing deaerated packed sushi with a microwave oven, it is heated by the irradiation of electromagnetic waves in the microwave oven, but the irradiation of electromagnetic waves in the microwave oven is concentrated at the corners compared to the flat part. Thus, it was found that the temperature at the corners was higher than that at the flat part. Therefore, in order to heat the entire sushi thoroughly, it is indispensable to heat the flat part with relatively low temperature with the steam generated at the high temperature part and the corner part. Therefore, in the present invention, by rolling the side of the sushi with a flexible plastic film, and by folding both side ends of the plastic film on which the sushi is placed on the sushi, the plastic film is placed between the sushi. A small gap is formed so that steam flows, and steam generated at the corner of Toshiji is made to flow inward to reduce temperature spots.
また、 本発明において、 脱気された包装袋において、 プラスチックフィル ムと寿司の間に形成される隙間の容積は、 寿司の容積を 1とした場合、 0 . 1 乃至 0 . 7、 好ましくは 0 . 2乃至 0 . 5とするのが、 寿司の蒸らしを比較的 短時間で行うことができるので好ましい。 この場合において、 寿司の容積を 1 とした場合、 プラスチックフィルムと寿司の間に形成される隙間の容積が 1を 越えると、 蒸らしの効果が期待できなくなるので好ましくない。 本発明におい て、 柔軟なプラスチックフィルムの両端が開放される場合には、 プラスチック フィルムと寿司の間の容積と、 プラスチックフィルム製の包装袋と包装寿司の 間の容積との和が、 寿司の容積に対して、 0 . 1以上、 好ましくは、 0 . 1乃 至 0 . 7、 さらに好ましくは 0 . 2乃至 0 . 5とするのが好ましい。 プラスチ ックフィルム製の包装袋と包装寿司の間の容積との和が、寿司の容積に対して、 0 . 7を越えると大きな蒸らしの効果が期待できなくなるので好ましくない。 本発明において柔軟なプラスチックフィルムとしては、 例えば、 1 5 ^ πιの厚 さの硬質のポリエチレンフィルムを使用することができる。 In the present invention, in the deaerated packaging bag, the volume of the gap formed between the plastic film and the sushi is 0.1 to 0.7, preferably 0 when the sushi volume is 1. 2 to 0.5 is preferable because steaming of sushi can be performed in a relatively short time. In this case, when the volume of sushi is 1, if the volume of the gap formed between the plastic film and sushi exceeds 1, the steaming effect cannot be expected, which is not preferable. In the present invention, when both ends of the flexible plastic film are opened, the sum of the volume between the plastic film and the sushi and the volume between the plastic film packaging bag and the wrapped sushi is the volume of the sushi. On the other hand, it is preferably 0.1 or more, preferably 0.1 to 0.7, and more preferably 0.2 to 0.5. Plastic If the sum of the volume between the wrapping sushi bag and the packaged sushi exceeds 0.7 with respect to the volume of the sushi, it is not preferable because a large steaming effect cannot be expected. As the flexible plastic film in the present invention, for example, a rigid polyethylene film having a thickness of 15 ^ πι can be used.
本発明において、具を載せた寿司を、柔軟なプラスチックフィルムにより、 該寿司の一部を少なくとも二重に卷いて止め、 この寿司を卷いた前記柔軟なプ ラスチックフィルムの寿司の両端部からはみ出す部分を、 具の上側で、 寿司の 上側、即ち内側に折り畳んで寿司の上に載せると、折り畳んだ側を下に向けて、 電子レンジで解凍することができ、 寿司の具を電子レンジのマイクロ波の照射 を米飯部により遮蔽することができる。 しかも、 このようにすると、 接着材又 は粘着材を使用しないで、 プラスチックフィルムの巻いた部分及ぴ折り畳んだ 部分を、 寿司の重量で押えて、 プラスチックフィルムの卷いた部分及び折り畳 んだ部分が容易に開かないようにすることができる。 また、 折り畳んだプラス チックフィルムの上から、 前記寿司を卷いていないプラスチックフィルム部分 の一緒に折り畳まれ部分で巻いて、 前記プラスチックフィルムの寿司の上に折 り畳んで載せた部分を寿司の上に固定する。 具を載せた寿司を、 柔軟なプラス チックフィルムにより、 該寿司の一部を少なくとも二重に卷き、 この寿司を卷 いたプラスチックフィルムの寿司の両端部からはみ出す部分を、 寿司の上側、 即ち内側に折り畳んで寿司の上に載せ、 折り畳んだプラスチックフィルムの上 から、 端部が一緒に折り畳まれ、 前記寿司を卷いていないプラスチックフィル ム部分で卷いて、 前記プラスチックフィルムの寿司の上に折り畳んだ部分を寿 司の上に固定することができる。 この場合も、 電子レンジで解凍するときは、 電子レンジ内で、 折り畳んだ部分を下に向けて解凍するのが好ましい。 寿司を プラスチックフィルムで包装する場合、 このようにすることにより、 柔軟なプ ラスチックフィルムによる寿司の包装を安定させることができる。 In the present invention, the sushi on which the ingredients are placed is stopped with a flexible plastic film by at least double-spreading the sushi, and the portion of the flexible plastic film that squeezes the sushi protrudes from both ends of the sushi. Can be thawed in the microwave with the folded side down and the microwave on the microwave. Can be shielded by the cooked rice. In addition, in this way, without using adhesive or sticky material, the plastic film rolled and folded parts are pressed with the weight of the sushi, and the plastic film rolled and folded parts. Can be prevented from opening easily. In addition, from the folded plastic film, the sushi is wrapped around the plastic film part that is not spread, and the part of the plastic film folded on the sushi is placed on the sushi. Fix it. Spread the sushi with ingredients on a flexible plastic film, at least doubly sushi a part of the sushi, and the part of the plastic film that sushi this sushi protrudes from both ends of the sushi. Folded onto sushi, folded from the top of the folded plastic film, the ends are folded together, and the sushi is spread on the plastic film part, and the plastic film is folded onto the sushi. Can be fixed on Kouji Kouji. Again, when thawing in the microwave, In a microwave oven, it is preferred to thaw the folded part down. When sushi is packaged with a plastic film, sushi packaging with a flexible plastic film can be stabilized in this way.
本発明において、 包装用プラスチックフィルムの卷く側、 即ち巻き込まれ る側の端部には、 接着剤又は粘着材を付着させることができる。 このように包 装用プラスチックフィルムの巻き込まれる側の端部に接着剤又は粘着材を付着 させると、 容易に包装が解けることがなくなり、 さらに卷き重ねる数を多くす ることが容易となるので好ましい。 また、 本発明において、 プラスチックフィ ルムに接着剤又は粘着材を付着させる場合には、 プラスチックフィルムの寿司 に接する部分では、 寿司に直接接しない面、 即ち外側面の長手方向の両側端部 おいて、 全面、 複数箇所又は所定箇所に接着材又は粘着材を付着させることが できる。 このように包装用プラスチックフィルムに接着材又は粘着材を付着さ せると、 プラスチックフィルムの巻き込まれる側の端部外側面に、 接着材又は 粘着材を付着させることとなり、 巻き込まれたプラスチックフィルムの端部の 外側面が、 その外側面に接するプラスチックフィルムに接着又は粘着すること となり、 折り畳まれる部分が下に位置するプラスチックフィルム面に接着又は 粘着して、 折り畳まれた部分が、 載せられたプラスチックフィルム面に固定す ることができ、 寿司に折り重ねた部分を固定すると同時に、 卷いたプラスチッ クフィルムが解けなくなって好ましい。  In the present invention, an adhesive or a pressure-sensitive adhesive can be attached to the side of the packaging plastic film, that is, the end of the wrapping plastic film. If the adhesive or adhesive material is attached to the end portion on the side where the packaging plastic film is wound in this way, it is not easy to unwrap the package, and it is easy to increase the number of sheets to be stacked, which is preferable. . Further, in the present invention, when an adhesive or an adhesive is attached to the plastic film, the portion of the plastic film that comes into contact with the sushi is the surface that is not in direct contact with the sushi, that is, the both sides in the longitudinal direction of the outer surface. The adhesive material or the adhesive material can be attached to the entire surface, a plurality of locations, or a predetermined location. When the adhesive or adhesive material is attached to the packaging plastic film in this way, the adhesive material or adhesive material is attached to the outer surface of the end portion on the side where the plastic film is entrained, and the end of the encased plastic film The outer surface of the part adheres or adheres to the plastic film in contact with the outer surface, and the folded part adheres or adheres to the plastic film surface located below, and the folded part is placed on the plastic film. It can be fixed on the surface, and it is preferable because the folded plastic film cannot be unfolded at the same time as fixing the folded portion on the sushi.
本発明において、 脱気包装冷凍寿司は、 脱気包装寿司を冷凍温度の冷媒中 で冷凍して、 包装袋内を凍結して製造される。 このような冷凍手段としては、 プライン凍結、 エアプラスト凍結、 窒素又は炭酸ガス凍結等の凍結法がある。 により袋内を凍結して脱気包装冷凍寿司を製造する。 本発明において、 プラス チックフィルムで巻かれた包装寿司は、 前記プラスチックフィルム製の包装袋 内で、 包装袋毎総てが一体に凍結される。 本発明において、 脱気包装冷凍寿司 は、 プラスチックフィルム製の包装袋内が、 前記包装寿司が入れられて真空状 態下に密封されて萎んでいるために、 前記包装袋内で寿司及びプラスチックフ イルムは互いに密着して冷却されることとなり、 空気層の容積が小さくなるた めに、冷凍の際の伝熱が良好となり、冷却効率が良くなるので好ましい。また、 本発明において、 包装冷凍寿司とされる寿司には、 具を米飯成形体の上に載せ た寿司、 例えば、 箱寿司、 棒寿司及び押し寿司があり、 一個の寿司を脱気包装 冷凍してもよいが、 複数個の寿司を一緒に脱気包装冷凍してもよい。 In the present invention, the deaerated packed frozen sushi is produced by freezing the deaerated packed sushi in a refrigerant at a freezing temperature and freezing the inside of the packaging bag. Such freezing means include freezing methods such as pipeline freezing, air plast freezing, nitrogen or carbon dioxide freezing. To freeze the inside of the bag to produce deaerated and packed frozen sushi. In the present invention, the packaged sushi rolled with a plastic film is frozen as a whole in the plastic film packaging bag. In the present invention, the degassed and frozen frozen sushi has a sushi and plastic sushi inside the packaging bag because the inside of the packaging bag made of plastic film is sealed in a vacuum state with the packaging sushi in place. The films are cooled in close contact with each other, and since the volume of the air layer is reduced, heat transfer during freezing is improved and cooling efficiency is improved. In the present invention, the sushi packaged frozen sushi includes sushi, such as box sushi, stick sushi, and pressed sushi, on which the ingredients are placed on a cooked rice product. However, a plurality of sushi may be deaerated and frozen together.
本発明においては、 寿司の短軸側の面 (短軸方向の端面)、 即ち側面及ぴ上 下の面は、 プラスチックフィルムにより巻かれており、 これらの短軸側の面か ら発生する水蒸気は、 プラスチックフィルムに遮られて、 包装寿司の寿司とプ ラスチックフィルムの間に形成される隙間、 即ち、 寿司の周囲に形成された空 間を、 長軸側に移動する。 本発明において、 包装袋は、 電子レンジ用の柔軟な プラスチック材料製の袋が使用される。 本発明において、 寿司を卷いたプラス チックフィルムの両端部を折り重ねた脱気包装冷凍寿司の場合は、 寿司の周囲 に形成される空間の容積は、 蒸らしの時間が 1 5乃至 3 0分間であるために、 包装寿司の包みから逃散する水蒸気の量が少ないとみることができるので、 水 蒸気が存在する蒸らしの空間は、 プラスチックフィルムで包装された包装寿司 の容積から寿司の容積を除いた容積とみることができる。  In the present invention, the short axis side surface (end surface in the short axis direction) of sushi, that is, the side surface and the upper and lower surfaces are wound with a plastic film, and water vapor generated from these short axis side surfaces Is blocked by the plastic film and moves to the long axis side through the gap formed between the sushi of the packaged sushi and the plastic film, that is, the space formed around the sushi. In the present invention, a flexible plastic material bag for a microwave oven is used as the packaging bag. In the present invention, in the case of deaerated and frozen frozen sushi in which both ends of a plastic film sushi are folded, the volume of the space formed around the sushi is 15 to 30 minutes. Therefore, it can be seen that the amount of water vapor that escapes from the packaged sushi package is small, so the steaming space where water vapor is present excludes the volume of sushi from the volume of packaged sushi packaged with plastic film. It can be seen as volume.
本発明において、 脱気包装冷凍寿司の電子レンジによる解凍は、 例えば、 電子レンジ等によるマイクロ波加熱により行われる。 この場合において、 熱処 理された具の寿司、 即ち具が加熱されても良い寿司の場合には、 具を上に位置 させて解凍を行うと、 具及び米飯成形体を一緒に加熱することができ、 電子レ ンジにより解凍された寿司の具の温度と米飯成形体の温度は、 略同様な程度に することができる。 具が加熱されては好ましくない場合は、 具を米飯成形体の 下に位置させて解凍を行うと、 電子レンジのマイクロ波は殆どが米飯成形体即 ち米飯部に照射されるので、 電子レンジにより解凍された寿司の具の温度を米 飯成形体の温度より低くすることができる。 また、 この場合、 具の周囲を l c m以上の厚さ、 好ましくは 2 c m以上厚さの米飯で囲うようにすると、 米飯部 を人肌程度とし、 具の温度を、 店頭での保冷温度以上、 即ち、 8乃至 3 0 ° (:、 好ましくは 1 5乃至 2 0 °Cとすることができる。 この場合、 電子レンジによる 寿司の具の部分の解凍は、 専ら寿司の米飯成形体の部分で発生する熱及び水蒸 気により行われる。 この場合の脱気包装冷凍寿司の解凍は、 脱気包装冷凍寿司 の重量及び保存温度に関係するが、 例えば、 冷凍された包装袋を電子レンジ内 で 3分乃至 5分間、 好ましくは 3 . 5乃至 4 . 5分間の間、 マイクロ波加熱に より解凍して、 主として冷凍米飯成形体の解凍を行い、 次いで、 包装袋を開く ことなく、 室内若しくは水中に放置して、 又は室内に放置した後水中に放置し て、 3乃至 4 5分の間、 好ましくは 5乃至 3 0分の間、 例えばそのィ尽室内若し くは水中に放置して、 又は室内に放置した後水中に放置して、 米飯成形体即ち 米飯部から発生する水蒸気により蒸らして、 米飯成形体の加熱温度により具の 解凍を行うことができる。 本発明において、 寿司を巻いたプラスチックフィル ムの両端部が寿司の上に折り重ねられている脱気包装冷凍寿司の場合は、 脱気 及ぴ冷凍時には互いに接触していた、 プラスチックフィルムと寿司は、 解凍時 には離れて、 その間に形成された空間には、 水蒸気が入り込んで蒸らしが行わ れる。 また、 寿司を卷いたプラスチックフィルムの両端部が開放されている脱 気包装冷凍寿司の場合は、 脱気及ぴ冷凍時には互いに接触していた、 プラスチ ックフィルムと寿司及びプラスチックフィルムと包装袋内面は、 解凍時には離 れて、 それらの間の空間には水蒸気が入り込んで、 寿司の米飯部分及ぴ具を加 熱する。 In the present invention, the defrosted frozen sushi is thawed by a microwave oven, for example, It is performed by microwave heating using a microwave oven or the like. In this case, in the case of sushi with heat-treated ingredients, i.e. sushi where the ingredients may be heated, when the ingredients are placed on top and thawed, the ingredients and the cooked rice are heated together. The temperature of the sushi ingredients thawed by the electronic range and the temperature of the cooked rice can be set to substantially the same level. If it is not desirable if the utensils are heated, when the utensil is thawed by placing the utensils under the cooked rice product, most of the microwave microwave is irradiated to the cooked rice product, ie the cooked rice part. The temperature of the sushi ingredients thawed by can be made lower than the temperature of the cooked rice product. Also, in this case, if the surroundings of the utensils are lcm thick or more, preferably 2 cm thick or thicker, the cooked rice portion is made to be human skin, and the temperature of the utensils exceeds the cold storage temperature at the store. That is, it can be set to 8 to 30 ° (: preferably 15 to 20 ° C. In this case, thawing of the sushi ingredients by the microwave oven occurs exclusively in the portion of the sushi cooked rice. In this case, thawing of deaerated packed frozen sushi is related to the weight of the deaerated packed frozen sushi and the storage temperature. Thaw by microwave heating for minutes to 5 minutes, preferably 3.5 to 4.5 minutes, mainly to thaw the frozen cooked rice compact, then indoors or in water without opening the packaging bag Leave it in the room or leave it in the water 3 to 45 minutes, preferably 5 to 30 minutes, for example, left in the exhaust room or water, or left in the room and then left in water, That is, it can be steamed by steam generated from the cooked rice portion, and the ingredients can be thawed by the heating temperature of the cooked rice product In the present invention, both ends of the plastic film wrapped with sushi are folded over the sushi. If you are degassed packed frozen sushi, degassed The plastic film and sushi that were in contact with each other at the time of freezing were separated at the time of thawing, and steam entered into the space formed between them, and steamed. Also, in the case of degassed and frozen frozen sushi where both ends of the sushi-plated plastic film are open, the plastic film and sushi, the plastic film and the inner surface of the packaging bag that were in contact with each other during degassing and freezing Separated during thawing, water enters the space between them and heats the cooked rice and ingredients of the sushi.
本発明において、 寿司の具を米飯成形体に覆われるように配置させて、 電 子レンジ内で解凍させる場合には、 寿司に照射されるマイクロ波は殆どが具を 覆っている米飯部分に吸収され、 米飯により覆われている具は、 マイクロ波が 米飯に遮蔽されて、 加熱される量は少ない。 マイクロ波による具の加熱は、 専 らその露出部において行われ、 箱寿司又は棒寿司を電子レンジにより解凍する 場合、 電子レンジにより加熱された寿司の温度分布は一様でなく、 寿司の米飯 成形体部分の温度は、 マイクロ波が照射される露出面が高く、 また、 マイクロ 波が集中するために角部に近づく程高くなるが、 本発明者らが測定した解凍さ れた寿司の温度分布によると、 寿司の米飯成形体及ぴ具において長手方向端部 露出面の温度が、 米飯成形体及び具の中央部分表面の温度に比して著しく高い 温度となり、 寿司の内部、 例えば長軸方向中央部の具と米飯成形体の接触部分 の温度は、 米飯成形体及び具の中央部分表面の温度に比して可なり低い温度と なることが分かった。 また、 棒寿司又は箱寿司の場合、 電子レンジで加熱され た棒寿司は、 食べるのに適当な大きさに切って食されるが、 解凍後の米飯成形 体部分は、 温度が高く、 例えば、 4 0 °C以上の温度の米飯成形体では、 米粒同 士の粘り合いが大きく、 切り離し難いので形が崩れ易いが、 米飯成形体の温度 を 1 5 °C乃至 3 5 °C、 好ましくは、 1 5 °C乃至 2 5 °Cとすることにより、 米飯 成形体の米粒同士の粘り合いを小さくして、 切り易くできる。 In the present invention, when the sushi ingredients are arranged so as to be covered with the cooked rice product and are thawed in the microwave oven, most of the microwaves irradiated to the sushi are absorbed by the cooked rice part covering the ingredients. And the ingredients covered with cooked rice are shielded by the cooked rice and the amount of heating is small. The ingredients are heated by microwaves exclusively in the exposed area.When box sushi or stick sushi is thawed by a microwave oven, the temperature distribution of the sushi heated by the microwave oven is not uniform, and the sushi rice is molded. The temperature of the body part is higher on the exposed surface where microwaves are irradiated, and the temperature increases as it approaches the corners due to the concentration of microwaves, but the temperature distribution of thawed sushi measured by the inventors According to the above, the temperature of the exposed surface at the end in the longitudinal direction of the sushi rice molded product and tool is significantly higher than the temperature of the surface of the central part of the cooked rice product and tool. It was found that the temperature at the contact portion between the central part and the cooked rice molded product was considerably lower than the temperature of the cooked rice molded product and the surface of the central part of the tool. In addition, in the case of stick sushi or box sushi, stick sushi heated in a microwave oven is cut into a size suitable for eating, but the cooked rice part after thawing has a high temperature. In the case of cooked rice with a temperature of 40 ° C or higher, The shape of the cooked rice tends to collapse because it is too sticky and difficult to separate, but by setting the temperature of the cooked rice to 15 ° C to 35 ° C, preferably 15 ° C to 25 ° C, The sticking between the rice grains in the compact can be reduced, making it easier to cut.
本発明において、 脱気包装冷凍寿司を、 電子レンジで加熱して解凍する時 には、 冷凍寿司から発生する水蒸気の一部が冷凍寿司を包んだプラスチックフ イルムの包み内に広がり、 具の蒸らしによる加熱を効率よく行うことができ、 解凍された寿司内の温度分布の差を小さくできる。 電子レンジによる 3 . 5乃 至 5分の解凍時間では、解凍された寿司は、長手方向両端部と中間部では 4 0 °C 以上の温度差を生じるが、 本発明は、 このような温度差を蒸らしの過程により 小さくして、 全体の温度を 1 0 °C乃至 3 5 °C、 好ましくは、 1 5 °C乃至 2 5 °C · とすることができる。 本発明においては、 マイクロ波加熱後には、 米飯の余熱 や水蒸気の熱を、 解凍後の寿司の冷たい部分の加熱に供するために、 包装袋を 解かずに放置して、 包装袋内に発生する水蒸気で解凍された寿司を蒸らして、 寿司の冷たい部分の温度を上昇させると共に寿司の米飯成形体の温度を低下さ せている。本発明においては、包装袋内に米飯成形体の周囲に空間を形成して、 解凍時に発生する水蒸気の流動を自由にすることにより、 蒸らしを効率的に行 つて、 比較的短時間に、 米飯成形体の温度を、 全体的にならして、 解凍するこ とができ、 解凍された包装冷凍寿司を切り易くさせる。 包装冷凍寿司の解凍を 電子レンジで行うときに、 包装袋を密封した促で、 電子レンジで加熱時間を、 例えば 3分乃至 5分、 好ましくは 3 . 5分乃至 4 . 5分と比較的長くして、 米 飯成形体の解凍直後の端面の温度を、 5 0 °C以上、例えば 6 0 °C以上又は 7 0 °C 以上にし、一定時間放置して蒸らして切り易くして食することが出来る。また、 電子レンジで解凍後、 水で冷却することによって、 蒸らし時間を短くすること が出来る。 In the present invention, when degassed packed frozen sushi is thawed by heating in a microwave oven, a portion of the water vapor generated from the frozen sushi spreads within the plastic film wrapping the frozen sushi, and the ingredients are steamed. Can be efficiently heated, and the difference in temperature distribution within the thawed sushi can be reduced. In the thawing time of 3.5 to 5 minutes using a microwave oven, the thawed sushi produces a temperature difference of 40 ° C or more at both ends in the longitudinal direction and in the middle. The total temperature can be reduced to 10 ° C to 35 ° C, preferably 15 ° C to 25 ° C. In the present invention, after microwave heating, the remaining heat of the cooked rice or the heat of steam is left in the packaging bag to be used for heating the cold portion of the sushi after thawing, and is generated in the packaging bag. Steamed sushi thawed with steam raises the temperature of the cold part of the sushi and lowers the temperature of the sushi rice. In the present invention, by forming a space around the molded rice product in the packaging bag and freeing the flow of water vapor generated at the time of thawing, steaming is efficiently performed in a relatively short time. The temperature of the molded body can be generally thawed and thawed, making it easier to cut thawed packed frozen sushi. When thawing packed frozen sushi in a microwave oven, with the prompt to seal the packaging bag, the heating time in the microwave oven is relatively long, for example 3 to 5 minutes, preferably 3.5 to 4.5 minutes The temperature of the end face immediately after thawing of the cooked rice product should be 50 ° C. or higher, for example 60 ° C. or higher or 70 ° C. or higher. I can do it. Also, After thawing in a microwave oven, cooling with water can shorten the steaming time.
本発明においては、 脱気包装冷凍寿司の製造工程は、 寿司をプラスチック フィルムで卷く作業、 プラスチックフィルムの両端部を卷いたプラスチックフ イルムの上に折り重ねる作業、 このようにして製造された包装寿司を包装袋に 入れる作業、 包装袋内を脱気する作業、 冷凍する作業、 及び電子レンジで解凍 する作業という画一的な作業で構成されるので、 殆ど機械的に行うことが可能 な作業であり、 自動化が容易となって、 衛生的に量産することが可能となり、 作業効率がよくなり、 延いては良質な冷凍包装寿司の恒常的な製造を行うこと が可能となって、 製品の歩留まりを向上させることができる。  In the present invention, the manufacturing process of deaerated packed frozen sushi includes the steps of spreading the sushi with a plastic film, folding the plastic film on both sides of the plastic film, and the packaging thus manufactured. Work that can be performed almost mechanically because it consists of uniform work of putting sushi in a packaging bag, degassing the packaging bag, freezing, and thawing in a microwave oven. This makes it easy to automate, mass-produce hygienically, improve work efficiency, and make it possible to constantly produce high-quality frozen packed sushi. Yield can be improved.
本発明においては、 卷物の寿司の場合には、 寿司は、 具の配置に関係なく プラスチックフィルムで卷かれ、 さらに両端部を折り重ねて、 包装寿司とし、 包装袋に入れることができる。 この場合、 露出する具の両端部を 5 mm以上の 厚さ、 好ましくは 1 O mm以上の厚さに、 米飯で覆うと、 具の温度を米飯成形 体の温度より低く保つことが出来る。 実施例  In the present invention, in the case of a bowl of sushi, the sushi can be spread with a plastic film regardless of the arrangement of the ingredients, and further folded at both ends to form a packaged sushi, which can be placed in a packaging bag. In this case, the temperature of the tool can be kept lower than the temperature of the cooked rice product by covering both ends of the exposed tool with a thickness of 5 mm or more, preferably 1 O mm or more. Example
以下、添付図面を参照して、本発明の実施の態様を説明するが、本発明は、 以下の説明及ぴ例示により、 何ら限定されるものではない。  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings, but the present invention is not limited to the following descriptions and examples.
第 1図は、 本発明の一実施例の概略を説明する概略の側面側の断面説明図 である。 第 2図は、 第 1図に示す実施例の概略を説明する概略の正面側の断面 説明図である。 第 3図は、 寿司をプラスチックフィルムに載せた状態の概略を 示す斜視図である。 第 4図は、 寿司をプラスチックフィルムで一巻きした状態 の概略を示す斜視図である。 第 5図は、 寿司をプラスチックフィルムで一巻き 半巻いた状態の概略を示す斜視図である。 第 6図は、 寿司を一巻き半卷いたプ ラスチックフィルムの両端部を、 プラスチックフィルムで卷いた寿司の上に折 り重ねた状態の概略を示す斜視図である。 第 7図は、 第 6図に示した未だ寿司 を巻いていないプラスチックフィルムの部分により寿司を卷いて作製された包 装寿司の概略を示す斜視図である。 第 8図は、 本発明の他の一実施例の概略を 説明する概略の側面側の断面図である。 第 9図は、 第 8図に示す実施例の概略 を説明する概略の正面側の断面説明図である。 第 1 0図は、 本発明のさらに他 の一実施例の概略を説明する概略の側面側の断面説明図である。 第 1 1図は、 第 1 0図に示す実施例の概略を説明する概略の正面側の断面説明図である。 第 1図乃至第 1 1図において、対応する箇所には、同一の符号が使用されている。 実施例 1 FIG. 1 is a schematic sectional side view for explaining the outline of one embodiment of the present invention. FIG. 2 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG. Figure 3 shows an outline of the state where sushi is placed on a plastic film. It is a perspective view shown. FIG. 4 is a perspective view showing an outline of a state in which sushi is rolled up with a plastic film. FIG. 5 is a perspective view showing an outline of a state in which sushi is rolled with a plastic film half and half. FIG. 6 is a perspective view schematically showing a state in which both ends of a plastic film in which sushi is rolled half and half are folded on a sushi in which plastic film is sown. FIG. 7 is a perspective view showing an outline of the packaged sushi prepared by rolling sushi with a portion of the plastic film not yet rolled up as shown in FIG. FIG. 8 is a schematic side sectional view for explaining the outline of another embodiment of the present invention. FIG. 9 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG. FIG. 10 is a schematic sectional side view for explaining the outline of still another embodiment of the present invention. FIG. 11 is a schematic sectional front view for explaining the outline of the embodiment shown in FIG. 1 to 11, the same reference numerals are used for corresponding portions. Example 1
第 1図及び第 2図に示す実施例において、 脱気包装冷凍寿司 1は、 外部が マイク口波透過性のプラスチック製の包装袋 2であり、 プラスチック製の包装 袋 2の内部には包装寿司 3が入れられている。 プラスチック製の包装袋 2の内 部は、 脱気されて減圧状態になっており、 開口部 4は封着されて、 包装袋 2の 内部への気体、液体及ぴ細菌その他の固体が侵入しないように密封されている。 本例において、 包装寿司 3は、 米飯成形体 5の上に具 6を載せた寿司 7を、 マ ィク口波透過性のプラスチックフィルム 8で卷き、 プラスチックフィルム 8の 寿司 7の両端部より夫々外側にはみ出ている部分 9及び 1 0を、 寿司 7を卷ぃ たプラスチックフィルム 8の上に、 折り重ねて作られている。 脱気包装冷凍寿 司 1の包装袋 2の内部は、 脱気されてさらに冷凍されており、 減圧下の冷凍状 態にあって、 寿司 7の米飯成形体 5及び具 6は周囲のものと共に一体に凍結さ れている。 本例の脱気包装冷凍寿司 1において、 包装寿司 3は、 その周囲を形 成するプラスチックフィルム 8の内部は、 脱気されて減圧状態となり、 プラス チックフィルム 8は萎んで寿司 7に接している。 また、 本例の脱気包装冷凍寿 司 1において、 プラスチック製の包装袋 2は、 脱気段階で内部が減圧されてお り、 包装袋 2は大気の圧力により萎み、 内側に凹んで、 包装寿司 3のプラスチ ックフィルム 7に密着している。 また、 包装袋 2の内部は減圧状態にあるため に、 電子レンジの加熱量にもよるが、 例えば、 棒寿司の脱気包装冷凍寿司を、 出力が 5 0 0ヮットの電子レンジで解凍する場合で、 3乃至 6分程度の解凍時 のマイクロ波加熱によって、 水蒸気が発生しても、 包装袋 2が破裂するには至 らない。 In the embodiment shown in FIGS. 1 and 2, the deaerated frozen frozen sushi 1 is a plastic packaging bag 2 that is externally permeable to a microphone mouth wave, and inside the plastic packaging bag 2 is packed sushi. 3 is put. The inside of the plastic packaging bag 2 is degassed and decompressed, and the opening 4 is sealed so that gas, liquid, bacteria and other solids do not enter the inside of the packaging bag 2. So that it is sealed. In this example, wrapping sushi 3 is sushi 7 in which ingredients 6 are placed on the cooked rice 5 with a crisp plastic film 8 that is permeable to mic mouth wave, from both ends of sushi 7 in plastic film 8. Each of the protruding parts 9 and 10 and sushi 7 It is made of folded plastic film 8. The inside of the packaging bag 2 of the degassed packaging frozen sushi 1 is degassed and further frozen, in a frozen state under reduced pressure, and the rice 5 molded product 5 and utensil 6 of sushi 7 together with the surroundings It is frozen together. In the degassed packed frozen sushi 1 in this example, the packed sushi 3 is deaerated inside the plastic film 8 forming the periphery, and the plastic film 8 is deflated and touches the sushi 7. . Also, in the degassing packaging frozen shelf life 1 of this example, the plastic packaging bag 2 is depressurized at the degassing stage, and the packaging bag 2 is deflated by the atmospheric pressure, recessed inside, It is in close contact with the plastic film 7 of wrapping sushi 3. In addition, because the inside of the packaging bag 2 is in a decompressed state, depending on the amount of heating in the microwave oven, for example, when degassed and frozen frozen sushi from stick sushi is thawed in a microwave oven with an output of 500 tons Even if steam is generated by microwave heating during thawing for 3 to 6 minutes, the packaging bag 2 does not rupture.
本例は以上のように構成されているので、 脱気包装冷凍寿司 1を作るにあ たり、 先ず、 包装寿司 3を作製する。 包装寿司は、 例えば、 第 3図乃至第 7図 に示すような過程を経て作製することができる。 即ち、 先ず、 米飯成形体 5の 上に具 6を載せて作った寿司 7をプラスチックフィルム 8の上に載せる (第 3 図参照)。 次いで、 手前側 1 1のプラスチックフィルム 8の端部 1 2を、 向こう 側 1 3の方の寿司 7の側面 1 4の下端に移動させて、 プラスチックフィルム 8 を寿司 7の具 6上に被せる (第 4図参照)。 このプラスチックフィルム 8が被せ られた寿司を、 プラスチックフィルムごと向こう側に半回転させてプラスチッ クフィルムで寿司 7を巻く (第 5図参照)。 寿司 7を卷いたプラスチックフィル ム 8の寿司 7からはみ出ている部分 9及び 1 0を、 寿司 7を卷いていないプラ スチックフィルムの部分 1 5を含めて折り曲げ、 この寿司 7からはみ出て折り 曲げられたプラスチックフィルム部分 9及び 1 0を、 プラスチックフィルム 8 で巻かれている寿司 7の上に折り重ねる (第 6図参照)。 両端部を寿司の上に折 り重ねたプラスチックフィルム 8の寿司を卷いていない部分 1 5の端部 1 6を 手前側 1 1の方に移動させて、 寿司 7を巻き、 プラスチックフィルム 8により 包装された、表面部、側面部 1 8及ぴ端面部 1 9を有する包装寿司 3を作る (第 7図参照)。このように作られた包装寿司 3をプラスチック製の包装袋 2に入れ て、 該包装袋 2の開口部 4を、真空ポンプの吸引口 (何れも図示されていない) に接続し、 例えば、 1 6 O mmH gの圧力で、 前記包装袋 2内を脱気する。 こ の脱気過程で、 包装袋 2は、 大気の圧力で、 内側に萎み、 包装寿司 3のプラス チックフィルム 8の面を抑え込んで包装寿司 3の位置及びプラスチックフィル ムの卷き及び折り目を確実なものとする。 脱気をし終えたところで、 該包装袋 2の開口部 4を加熱シールにより密封する。 密封された寿司を入れたプラスチ ック製の包装袋 2を、一 3 5 °Cの温度のエタノールの冷凍ブラインに浸漬して、 プラスチック製の包装袋毎全体を一体に凍結して、 脱気包装冷凍寿司 1を製造 する。 製造された脱気包装冷凍寿司 1は、 保冷庫に例えば一 2 5 °C以下の低温 で保冷されて、 適宜取出し解凍して寿司として提供される。 Since this example is structured as described above, when making deaerated packed frozen sushi 1, firstly, packed sushi 3 is prepared. Wrapped sushi can be made, for example, through the processes shown in FIGS. That is, first, sushi 7 made by placing ingredients 6 on cooked rice 5 is placed on plastic film 8 (see FIG. 3). Next, the end 1 2 of the plastic film 8 on the front side 1 1 is moved to the lower end of the side surface 14 of the sushi 7 on the other side 1 3, and the plastic film 8 is placed on the sushi 7 ingredients 6 ( (See Figure 4). The sushi covered with this plastic film 8 is half-turned to the other side together with the plastic film, and the sushi 7 is rolled up with a plastic film (see Fig. 5). Plastic fill with sushi 7 Fold the parts 9 and 10 that protrude from the sushi 7 of the mu 8 including the plastic film parts 15 that do not receive the sushi 7 and fold the plastic film that protrudes from the sushi 7 and 9 and 1 Fold 0 over sushi 7 wrapped with plastic film 8 (see Figure 6). Plastic film with both ends folded over sushi 8 Part of sushi that has not been sushi 1 5 End 1 6 is moved towards the front 1 1 Wrap sushi 7 and wrapped with plastic film 8 A wrapping sushi 3 having a surface portion, a side surface portion 18 and an end surface portion 19 is made (see FIG. 7). The packaged sushi 3 made in this way is placed in a plastic packaging bag 2, and the opening 4 of the packaging bag 2 is connected to a suction port (none of which is shown) of the vacuum pump. The inside of the packaging bag 2 is deaerated with a pressure of 6 O mmHg. During this deaeration process, the packaging bag 2 is deflated inward by the pressure of the atmosphere, and the plastic film 8 of the packaged sushi 3 is held down so that the position of the packaged sushi 3 and the wrapping and folding of the plastic film are performed. Make sure. When the deaeration is completed, the opening 4 of the packaging bag 2 is sealed with a heat seal. The plastic packaging bag 2 containing the sealed sushi is immersed in ethanol frozen brine at a temperature of 35 ° C. The whole plastic packaging bag is frozen as a whole and deaerated. Produces frozen frozen sushi 1 The produced degassed packed frozen sushi 1 is kept in a cool box at a low temperature of, for example, 125 ° C. or lower, taken out and thawed as appropriate, and provided as sushi.
第 8図及び第 9図に示す例は、 プラスチックフィルム 8の折り畳んだ部分 力 S、具 6を上に位置させたときに米飯成形体 5の下側に位置させた事例であり、 第 1図及び第 2図の例が、 プラスチックフィルム 8の折り畳んだ部分が具 6の 上に配置されるのに対し、 第 8図及び第 9図の例では、 プラスチックフィルム 8の折り畳んだ部分が米飯成形体の下に配置されており、 さらに、 プラスチッ クフィルム 8を米飯成形体の下に折り重ねるときに、 寿司 7をまいたプラスチ ックフィルム 8の寿司 7の両端部より外側にはみ出ている部分 9及び 1 0を、 寿司 7の両端部の端面に沿って折り曲げた上で、 米飯成形体の面上に折り重ね る点で相違する。 しかし、 他の点は第 1図及び第 2図の例と同様であり、 第 1 図及び第 2図の例と同様に、 第 3図乃至 7に示した状態 (過程) を経て作成さ れる。 The example shown in FIGS. 8 and 9 is an example in which the folded partial force S of the plastic film 8 is placed on the lower side of the cooked rice molded product 5 when the tool 6 is placed on the upper side. 2 and FIG. 2 show that the folded part of the plastic film 8 is placed on the tool 6, whereas in the examples of FIG. 8 and FIG. 9, the plastic film The folded part of 8 is placed under the cooked rice molded body, and when plastic film 8 is folded under the cooked rice molded body, sushi 7 is spread from both ends of sushi 7 of plastic film 8. The difference is that the portions 9 and 10 protruding outward are folded along the end surfaces of both ends of the sushi 7 and then folded on the surface of the cooked rice. However, the other points are the same as in the examples of FIGS. 1 and 2, and are created through the states (processes) shown in FIGS. 3 to 7 as in the examples of FIGS. .
即ち、 第 1図及び第 2図の場合と同様に、 脱気包装冷凍寿司 1は、 外部が マイクロ波透過性のプラスチック製の包装袋 2であり、 プラスチック製の包装 袋 2の内部には包装寿司 3が入れられている。 プラスチック製の包装袋 2の内 部は脱気されて、 例えば、 1 5 0乃至 4 0 O m m H gの圧力の減圧状態になつ ている。 包装袋 2の開口部 4は封着されて、 包装袋 2の内部への気体、 液体及 び細菌その他の固体が侵入しないように密封されている。  That is, as in FIG. 1 and FIG. 2, the deaerated frozen sushi 1 is a microwave-permeable plastic packaging bag 2 on the outside, and the plastic packaging bag 2 is packed inside. Sushi 3 is included. The inside of the plastic packaging bag 2 is evacuated and is in a reduced pressure state of, for example, a pressure of 150 to 40 Om m Hg. The opening 4 of the packaging bag 2 is sealed and sealed to prevent gas, liquid, bacteria and other solids from entering the packaging bag 2.
本例において、包装寿司 3は、米飯成形体 5の上に具 6を載せた寿司 7を、 マイクロ波透過性のプラスチックフィルム 8の上に載せ、 該プラスチックフィ ルム 8の一方の側 1 2で具 6の上を覆い、 プラスチックフィルム 8の他方の側 1 7で、 米飯成形体 5の具 6の上を反対方向に覆うように、 寿司を 1 8 0度回 転して、 米飯成形体 5を上に位置させた状態で、 寿司 7の両端部より夫々外側 にはみ出ている部分 9及び 1 0の部分を、 寿司 7の両端部において、 端面に沿 つて下方に一旦折り込み、 次いで、 折り込んだ部分はその儘にして、 つまり、 折り込んだ部分以外の部分を上に折り曲げて、 寿司 7を卷いたプラスチックフ イルム 8の上に、 折り重ねて作られている。 このようにすることにより、 プラ スチックフィルム 8を、 寿司 1に密着させて包装することができる。 In this example, the packaged sushi 3 is prepared by placing sushi 7 with ingredients 6 on a cooked rice molded body 5 on a microwave permeable plastic film 8, and on one side 12 of the plastic film 8. Cover the top of ingredient 6 and rotate the sushi 1800 degrees so that the other side of plastic film 8 covers the top of ingredient 6 of cooked rice 5 in the opposite direction. With portions of sushi 7 positioned, the portions 9 and 10 that protrude outward from both ends of sushi 7 are once folded downward along the end surface at both ends of sushi 7, and then folded. The part is made into a bowl, that is, the part other than the folded part is folded up and folded on the plastic film 8 on which the sushi 7 is spread. By doing this, The sticky film 8 can be packaged in close contact with the sushi 1.
本例においても、第 1図及び第 2図の例と同様に、脱気包装冷凍寿司 1は、 具 6を上に位置させて又は具 6を下に位置させて電子レンジに入れて解凍する ことができる。 プラスチックフィルムを折畳んだ部分を下に位置させて脱気包 装冷凍寿司 1を電子レンジに入れると、 寿司の重さにより解凍時にプラスチッ クフィルムの折畳んだ部分が解けることがない。 米飯成形体 5を上にし、 寿司 の具 6を下にして、 つまり、 寿司 7を裏返しの伏せた状態で解凍すると、 照射 されるマイクロ波が米飯成形体により遮蔽されて、 具のマイクロ波による加熱 を避けることが出来る。 具 8を上にして電子レンジに入れて解凍する場合は、 具 6が加熱されても良い寿司であり、 マイクロ波は、 寿司 7を上下方向及び横 方向から照射して、 寿司 7の露出部である上面部、 正面部、 背面部及び側面部 が加熱される。 寿司 7の解凍直後において、 米飯成形体 5及ぴ寿司の具 6は同 じ程度に加熱される。 寿司 7に向けて照射されたマイクロ波は、 専ら、 米飯成 形体 5及ぴ具 6の露出部に吸収されて、 米飯成形体 5及び具 6が加熱される。 このように加熱された米飯成形体 7においては、 温度が上昇すると共に水蒸気 が発生し、 此処で発生した蒸気は、 柔軟なプラスチック製の包装袋 2内に篕っ て、 米飯成形体 5及び具 6を温めることになり、 寿司 7の全体が均一な温度に 解凍されることになる。  In this example, similarly to the examples in FIGS. 1 and 2, the deaerated packed frozen sushi 1 is thawed by putting the ingredient 6 on the top or the ingredient 6 on the bottom and putting it in the microwave oven. be able to. Place the plastic film folded part down and put the deaerated and packed frozen sushi 1 into a microwave oven, because of the weight of the sushi, the folded part of the plastic film will not be unwound when thawed. When the cooked rice 5 is on top and the sushi tool 6 is on the bottom, that is, when the sushi 7 is thawed upside down, the irradiated microwave is shielded by the cooked rice mold, Heating can be avoided. When the ingredients 8 are placed in a microwave oven and thawed, the ingredients 6 may be heated, and the microwave irradiates the sushi 7 from the top and bottom and from the side, and the exposed part of the sushi 7 The upper surface portion, the front surface portion, the back surface portion, and the side surface portion are heated. Immediately after thawing sushi 7, the cooked rice 5 and sushi 6 are heated to the same degree. The microwaves irradiated toward the sushi 7 are absorbed exclusively by the exposed portions of the cooked rice mold 5 and the tool 6 and the cooked rice mold 5 and the tool 6 are heated. In the cooked cooked rice 7 thus heated, water vapor is generated as the temperature rises, and the steam generated here enters the flexible plastic packaging bag 2 to form the cooked rice cooked rice 5 and ingredients. 6 will be heated, and the entire sushi 7 will be thawed to a uniform temperature.
第 1 0図及び第 1 1図に示す例は、 包装寿司 3をマイクロ波透過性のブラ スチック製の包装箱 2 1に入れ、 包装箱 2 1ごとマイクロ波透過性のプラスチ ック製の包装袋 2に入れて、 脱気包装後, ブライン冷凍により凍結させた事例 であり、 第 8図及び第 9図に示す例に比して、 包装寿司 3とマイクロ波透過性 のプラスチック製の包装袋 2の間に、 上部が開口されているマイクロ波透過性 のプラスチック製の包装箱 2 1が介在する点で相違する。 このように、 包装寿 司 3と包装袋 2の間に、 包装箱 2 1を介在させると、 脱気後に寿司の周りにあ る程度の空間を確保することができ、 これにより蒸らしが効率よく行うことが できる。 また、 複数個の寿司 7を包装箱 2 1内に入れて、 箱ごと包装袋 2内に 入れて脱気包装し、 冷凍して脱気包装冷凍寿司を製造することができる。 この 場合、 寿司は、 プラスチックフィルムで包装されており、 解凍後付着すること もなく、 容易に包装箱 2 1から 1個ずつ取出すことができる。 The examples shown in Fig. 10 and Fig. 11 show that wrapping sushi 3 is placed in a microwave permeable plastic packaging box 21 and the wrapping box 2 1 is packed with microwave permeable plastic. Compared to the examples shown in Fig. 8 and Fig. 9, this is an example of packaging sushi 3 and microwave permeability. This is different in that a microwave permeable plastic packaging box 21 having an upper opening is interposed between the plastic packaging bags 2. In this way, if the packaging box 2 1 is interposed between the packaging sushi 3 and the packaging bag 2, a certain amount of space around the sushi can be secured after deaeration, thereby efficiently steaming. It can be carried out. In addition, a plurality of sushi 7 can be put in a packaging box 21, put in the packaging bag 2 together with the box, deaerated and frozen, and then deaerated and packed frozen sushi can be produced. In this case, the sushi is wrapped in a plastic film and does not stick after thawing and can be easily taken out from the packaging box 21 one by one.
本例の具体化例を以下に示す。  A specific example of this example is shown below.
例 1  Example 1
炊き上げた米飯 1 3 k gに酢 1 4 0 0 m 1を混合し、 均一になるように撹 拌し、 このようにして酢合わせされた米飯を、 次いで 5 0 °Cに冷却して、 酢あ わせした米飯、 即ち酢飯を調製した。 この調製された酢飯に、 水で戻した後、 砂糖、 醤油及ぴ味醐の煮汁で煮染めみじん切りした椎茸、 並び水で戻した後、 砂糖、 醤油及ぴ味醐の煮汁で煮染めみじん切りした干瓢を混ぜ合わせて寿司飯 を調製した。一方。腹開きに開いた穴子を、砂糖、醤油及ぴ味醐の煮汁で煮て、 巾 5 . 5 c mで長さ 1 8 c mの帯状に切って、 穴子寿司用の具となる穴子の切 身を調製した。  1 3 kg of cooked cooked rice is mixed with vinegar 1400 m and stirred uniformly. The cooked rice cooked in this way is then cooled to 50 ° C and vinegar Prepared cooked rice, ie vinegared rice. Shiitake mushrooms, boiled and chopped with sugar, soy sauce and miso soup after reconstitution with water To prepare sushi rice. on the other hand. Boiled conger eel with sugar, soy sauce and miso soup, cut into strips of 5.5 cm wide and 18 cm long, and use the conger fillet as a tool for conger sushi. Prepared.
寿司飯 2 4 0グラム及ぴ具材の穴子の切身 5 0グラムを使用して、 幅 5 . 5 c m、 長さ 1 8 c m及び高さが 3 c mの穴子の箱寿司 (大) を箱型を使用し て製造した。 この穴子の箱寿司 (大) を寿司型から取出し、 プラスチックフィ ルムに載せ、 プラスチックフィルムの手前側の端部を、 向こう側に移動させて 寿司の具の上に被せる。 このプラスチックフィルムが被せられた寿司をプラス チックフィルムが被せられた状態で半回転させて、 さらに、 プラスチックフィ ルムで寿司を巻く。 寿司を卷いたプラスチックフィルムの寿司からはみ出てい る両端部を、 プラスチックフィルムで巻かれている寿司の上に折り重ねる。 両 端部を寿司の上に折り重ねたプラスチックフィルムの寿司を卷いていない部分 で寿司を卷いて包装寿司を作る。 この包装寿司を、 内側がポリエチレンフィル ムで、 外側がナイロンフィルムとなっている、 ポリエチレンフィルムとナイ口 ンフィルムを貼り合わせて製造されたフィルム製の柔軟な包装袋に入れた。 包 装寿司を入れた包装袋を、 1 6 c mH gの圧力に真空ポンプ より脱気し、 脱 気後、 該包装袋の開口部を加熱封着して密封した。 この脱気され密封された包 装袋内における寿司とプラスチックフィルムを除いた容積、即ち、空間容積は、 6 8立方センチメートルであり、 寿司の容積に対して 0 . 2 3であった。 この 密封された包装袋は、 大気の圧力で、 内側に萎み、 包装寿司のプラスチックフ イルム 7に密着した。 脱気をし終えたところで、 該包装袋の開口部を加熱シー ルして密封する。 密封された包装寿司を入れたプラスチック製の包装袋を、 ェ タノールの冷凍ブラインに浸漬して、 プラスチック製の包装袋毎全体を凍結し て一体に形成して、 脱気包装冷凍寿司を製造する。 製造された脱気包装冷凍寿 司は、 保冷庫に例えば一 2 5 °C以下の低温で保冷されて、 適宜取出し解凍して 寿司として提供される。 Sushi rice 2400 grams and eel fillet with 50 g of ingredients, box size sushi (large) with a width of 5.5 cm, length of 18 cm and height of 3 cm Manufactured using. Take this Conger's box sushi (large) from the sushi mold, place it on a plastic film, and move the end of the front side of the plastic film to the other side. Put on top of sushi ingredients. The sushi covered with this plastic film is rotated half a turn with the plastic film covered, and then the sushi is rolled up with the plastic film. Fold both ends of the sushi-plated plastic film over the sushi wrapped with plastic film. Make wrapping sushi by spreading sushi at the part of the plastic film where both ends are folded over sushi. The packaged sushi was placed in a flexible packaging bag made of a film made of a polyethylene film and a nylon film, the inside of which is a polyethylene film and the outside is a nylon film. The packaging bag containing the packaged sushi was deaerated with a vacuum pump to a pressure of 16 cmHg, and after deaeration, the opening of the packaging bag was heat sealed and sealed. The volume excluding sushi and plastic film in this deaerated and sealed packaging bag, that is, the space volume, was 68 cubic centimeters, which was 0.23 relative to the volume of sushi. This sealed packaging bag was deflated inward by atmospheric pressure and adhered to the plastic film 7 of the packaged sushi. When the deaeration is completed, the opening of the packaging bag is heated and sealed. A plastic packaging bag containing sealed sushi is soaked in ethanol frozen brine, and the entire plastic packaging bag is frozen to form a unitary body to produce deaerated frozen sushi. . The produced degassed and frozen frozen foods are kept in a cold storage room at a low temperature of, for example, 125 ° C. or lower, taken out and thawed appropriately, and provided as sushi.
このように寿司型から取出した穴子の箱寿司 (大) をプラスチックフィル ムで卷き、 箱寿司を巻いたプラスチックフィルムの両端部を寿司の具の上方で 折り重ねて、 プラスチック製の包装袋に入れて包装され加熱封着されて製造さ れた包装袋は、 一 3 5 °Cの温度のブラインのエチルアルコール中に 4 5分間保 持して、 プライン冷凍し穴子の脱気包装冷凍寿司 (大) の製品とした。 この穴 子の脱気包装冷凍寿司 (大) の製品は、 外側のプラスチック製の包装袋と、 該 包装袋内に入れられた包装寿司と、 包装寿司の中身の穴子寿司が一体に冷凍形 成されており、 この穴子の脱気包装冷凍寿司 (大) は平均一 2 3 . 3 °Cの温度 で保存された。 In this way, the boxed sushi (Large) from the sushi mold is sprinkled with a plastic film, and both ends of the plastic film wrapped with the box sushi are folded over the sushi ingredients and placed in a plastic packaging bag. Packaged and heat sealed The packaged bags were kept in ethyl alcohol in brine at a temperature of 35 ° C for 45 minutes to prepare a frozen sushi (Large) product that was frozen and frozen. This eel deaerated packed frozen sushi (large) product consists of an outer plastic wrapping bag, wrapping sushi placed in the wrapping bag, and confectionery sushi with the contents of sushi packed in one piece. This conger degassed packaged frozen sushi (large) was stored at an average temperature of 1 23.3 ° C.
この穴子の脱気包装冷凍寿司 (大) を調理するにあたって、 5 0 0ワット の電子レンジを使用した。 本例の穴子の脱気包装冷凍寿司 (大) を 5 0 0ヮッ トの電子レンジに入れて、 4分 3 0秒間連続して加熱することにより解凍した。 電子レンジの解凍時間の 4分 3 0秒が経過したところで、 脱気包装冷凍寿司を 電子レンジより取り出して、 3 0分間常温に放置して蒸らした。本例において、 解凍された寿司のマイク口波に露出する米飯部について、 前記米飯成形体の上 面の幅方向中央で長手方向の端から内側に 1 c m入った箇所 (表 1中、 米飯部 上面端部という) の温度及び前記米飯成形体の下面の幅方向中央で長手方向中 央の箇所 (表 1中、 米飯部上面中央部という) の温度を、 解凍直後、 蒸らし 1 5分経過後及び蒸らし 3 0分経過後において測定した。 また、 前記解凍された 寿司の具材について、 具の袋側表面の長手方向の端から 1 c m内側の箇所 (表 1中、 具の袋側端部という) の温度及ぴ具の袋側の表面の幅方向中央で長手方 向中央の箇所 (表 1中、 具の袋側中央部という) の温度、 具の酢飯側表面の長 手方向端部から 1 c m内側の箇所(表 1中、具の米飯側端部という)の温度を、 電子レンジによる解凍直後、 蒸らし 1 5分経過後及び蒸らし 3 0分経過後にお いて測定した。 その結果を表 1に示す。 解凍後の蒸らし時間 解凍直後(°C) 5分 (。C) 30分 (°C) 米飯部下面端部 81. 8 51. 8 37. 3 米飯部下面中央部 77. 6 37. 8 27. 7 具の袋側端部 71. 5 47. 4 33. 5 具の袋側中央部 20. 8 25. 4 26. 8 具の米飯側中央部 22. 3 26. 6 26. 8 穴子の箱寿司は、 解凍直後では、 具の袋側中央部表面の温度は 8 1. 8°C であり、 具の袋側中央部表面の温度は 20. 8°Cであり、 その差は 6 1°Cであ つたが、 1 5分間蒸らしたところ、 その差は 26. 4°Cとなり、 30分間蒸ら したところでは、 その差は 1 0. 5°Cとなった。 30分の蒸らし時間で、 寿司 の米飯部及ぴ具材の温度分布は略均一化し、 全体としても、 1 0°Cの範囲内に 収まり、 温度も 40°C以下の温度となって、 箱寿司は包丁で切れ易くなつた。 A 500 watt microwave oven was used to cook the deaerated frozen frozen sushi (large). The degassed packed frozen sushi (large) of this example was placed in a microwave oven of 50 liters and thawed by heating continuously for 4 minutes and 30 seconds. When 4 minutes and 30 seconds of the thawing time of the microwave oven had passed, the deaerated packed frozen sushi was taken out of the microwave oven and left to stand at room temperature for 30 minutes and steamed. In this example, for the cooked rice portion exposed to the sushi microphone mouth wave of the thawed sushi, a location 1 cm inward from the end in the longitudinal direction at the center in the width direction of the upper surface of the cooked rice product (in Table 1, the cooked rice portion The temperature of the upper surface edge) and the temperature of the center in the longitudinal direction in the width direction of the lower surface of the cooked rice product (referred to as the center of the upper surface of the cooked rice portion in Table 1) immediately after thawing and after 15 minutes of steaming It was measured after 30 minutes. In addition, with regard to the thawed sushi ingredients, the temperature at the location 1 cm inside from the longitudinal end of the bag side surface of the ingredients (referred to as the bag end of the ingredients in Table 1) and the temperature of the ingredients on the bag side The temperature at the center in the longitudinal direction in the width direction of the surface (referred to as the center of the bag side of the ingredients in Table 1), the point 1 cm inside from the edge of the surface of the vinegared rice side of the ingredients The temperature at the end of the cooked rice was measured immediately after thawing with a microwave oven, after 15 minutes of steaming and after 30 minutes of steaming. The results are shown in Table 1. Steaming time after thawing Immediately after thawing (° C) 5 minutes (.C) 30 minutes (° C) Lower end of cooked rice 81. 8 51. 8 37. 3 Lower center of cooked rice 77. 6 37. 8 27. 7 End of the bag side of the ingredients 71. 5 47. 4 33.5 Central part of the bag side of ingredients 20. 8 25. 4 26. 8 Central part of the rice side of the ingredients 22. 3 26. 6 26. Immediately after thawing, the temperature of the central surface of the bag side of the tool is 81.8 ° C, the temperature of the central surface of the bag side of the tool is 20.8 ° C, and the difference is 6 1 ° C. However, when it was steamed for 15 minutes, the difference was 26.4 ° C, and when it was steamed for 30 minutes, the difference was 10.5 ° C. With a 30-minute steaming time, the temperature distribution of the sushi rice and the ingredients is almost uniform, and as a whole, it is within the range of 10 ° C, and the temperature is below 40 ° C. Sushi was easy to cut with a kitchen knife.
例 2  Example 2
酢飯は、 上記例 1で調製した寿司飯 240グラム及ぴ具材の穴子の切身 5 The vinegared rice is 240 grams of sushi rice prepared in Example 1 above.
0グラムを使用して、 幅 5. 5 cm、 長さ 1 8 c m及ぴ髙さが 3 c mの穴子の 箱寿司 (大) を箱型を使用して製造した。 この穴子の箱寿司 (大) を寿司型か ら取出し、 プラスチックフィルムに載せ、 プラスチックフィルムの手前側の端 部を、 向こう側に移動させて寿司の具の上に被せる。 このプラスチックフィル ムが被せられた寿司をプラスチックフィルムが被せられた状態で半回転させて、 さらに、 プラスチックフィルムで寿司を卷く。 寿司を卷いたプラスチックフィ ルムの寿司からはみ出ている両端部を、 プラスチックフィルムで卷かれている 寿司の上に折り重ねる。 両端部を寿司の上に折り重ねたプラスチックフィルム の寿司を卷いていない部分で寿司を卷いて包装寿司を作る。 この包装寿司を、 内側がポリエチレンフィルムで、 外側がナイロンフィルムとなっている、 ポリ エチレンフィルムとナイ口ンフィルムを貼り合わせて製造されたフィルム製の 柔軟な包装袋に入れた。 この包装寿司を入れた包装袋内を、 1 6 c mH gの圧 力に真空ポンプにより脱気し、 脱気後、 該包装袋の開口部を加熱封着して密封 した。 脱気され密封された包装袋は、 大気の圧力で、 内側に萎み、 包装寿司の プラスチックフィルム 7に密着した。 脱気をし終えたところで、 該包装袋の開 口部を加熱シールして密封する。 この密封された包装袋内における寿司とブラ スチックフィルムを除いた容積、 即ち、 空間容積は、 6 8立方センチメートル であり、 寿司の容積に対して 0 . 1であった。 この密封された包装寿司を入れ たプラスチック製の包装袋を、 エタノールの冷凍ブラインに浸渍して、 プラス チック製の包装袋毎全体を凍結して一体に形成して、 脱気包装冷凍寿司を製造 する。 製造された脱気包装冷凍寿司は、 保冷庫に例えば一 2 5 °C以下の低温で 保冷されて、 適宜取出し解凍して寿司として提供される。 Using 0 gram, box sushi (large) of conger eel with a width of 5.5 cm, a length of 18 cm and a length of 3 cm was produced using a box shape. Take this conger box sushi (large) from the sushi mold, place it on a plastic film, move the front end of the plastic film to the other side and put it on top of the sushi ingredients. The sushi covered with this plastic film is half-rotated with the plastic film covered, and then the sushi is spread with the plastic film. Both ends of the sushi-plated plastic film are sown with plastic film. Fold over the sushi. Make wrapping sushi by spreading sushi at the part of the plastic film where both ends are folded over sushi. This packaged sushi was placed in a flexible packaging bag made of a film made by bonding together a polyethylene film and a nylon film, the inside of which is a polyethylene film and the outside is a nylon film. The inside of the packaging bag containing the packaged sushi was deaerated to a pressure of 16 cmHg by a vacuum pump, and after degassing, the opening of the packaging bag was heat sealed and sealed. The deaerated and sealed packaging bag was deflated inward by atmospheric pressure and adhered to the plastic film 7 of the packaged sushi. When degassing is completed, the opening of the packaging bag is heat-sealed and sealed. The volume excluding sushi and plastic film in this sealed packaging bag, that is, the space volume was 68 cubic centimeters, which was 0.1 with respect to the sushi volume. The plastic packaging bag containing this sealed packaging sushi is dipped in ethanol frozen brine, and the entire plastic packaging bag is frozen to form an integrated body to produce deaerated packaging frozen sushi. To do. The produced degassed packed frozen sushi is kept in a cool box at a low temperature of, for example, 125 ° C. or lower, taken out and thawed as appropriate, and provided as sushi.
このように寿司型から取出した穴子の箱寿司 (大) をプラスチックフィノレ ムで巻き、 箱寿司を卷いたプラスチックフィルムの両端部を寿司の具の上方で 折り重ねて、 プラスチック製の包装袋に入れて包装され加熱封着されて製造さ れた包装袋は、 _ 3 5 °Cの温度のブラインのエチルアルコール中に 4 5分間保 持して、 ブライン冷凍し穴子の脱気包装冷凍寿司 (大) の製品とした。 この穴 子の脱気包装冷凍寿司 (大) の製品は、 外側のプラスチック製の包装袋と、 該 包装袋内に入れられた包装寿司と、 包装寿司の中身の穴子寿司が一体に冷凍形 成されており、 この穴子の脱気包装冷凍寿司 (大) は平均一 2 3 . 3 °Cの温度 で保存された。 Wrapping the eel sushi from the sushi mold (large) with a plastic finole, fold the ends of the plastic film over which the sushi is spread over the sushi ingredients, and put it in a plastic packaging bag. The packaging bags that are packaged and heat sealed are kept in ethyl alcohol in brine at a temperature of _35 ° C for 45 minutes, and then frozen in brine and degassed in a conger-packed frozen sushi ( Large) product. This eel deaerated packed frozen sushi (Large) product consists of an outer plastic wrapping bag, wrapping sushi in the wrapping bag, and confectionery sushi with the contents of packed sushi This conger-degassed frozen frozen sushi (large) was stored at an average temperature of 23.3 ° C.
この穴子の脱気包装冷凍寿司 (大) を調理するにあたって、 5 0 0ワット の電子レンジを使用した。 本例の穴子の脱気包装冷凍寿司 (大) を 5 0 0ヮッ トの電子レンジに入れて、 4分 3 0秒間連続して加熱することにより解凍した。 電子レンジの解凍時間の 4分 3 0秒が経過したところで、 脱気包装冷凍寿司を 電子レンジより取り出し、 本例においては、 1 0分間室温 (1 7 . 7 °C) に放 置し、 次いで 1 4 . 7 °Cの水中に浸漬して冷却しながら蒸らした。 室温で蒸ら した後の水中における蒸らし時間は 3分間と 5分間とした。 本例において、 解 凍された寿司のマイクロ波に露出する米飯部について、 前記米飯成形体の下面 の幅方向中央で長手方向の端から内側に 1 c m入った箇所 (表 2中、 米飯部上 面端部という) の温度及び前記米飯成形体の下面の幅方向中央で長手方向中央 の箇所 (表 2中、 米飯部下面中央部という) の温度を、 電子レンジによる解凍 直後、 室内に 1 0分間 . (室温 1 7 . 7 °C) 放置した直後、 続く水中において 3 分間浸漬した後、 及び水中において更に 2分間 (合計 5分間) 浸漬した後にお いて測定した。 また、 前記解凍された寿司の具材について、 具の袋側表面の長 手方向の端から 1 c m内側の箇所 (表 2中、 具の袋側端部という) の温度、 具 の袋側の表面の幅方向中央で長手方向中央の箇所 (表 2中、 具の袋側中央部と いう) の温度及び具の酢飯側の表面の幅方向中央で長手方向中央の箇所 (表 2 中、 具の米飯側中央部という) の温度を、 電子レンジによる解凍直後、 室内に て 1 0分間 (室温 1 7 . 7 °C) 放置した直後、 続く水中において 3分間浸漬し た直後、 及び水中において更に 2分間 (合計 5分間) 浸漬した直後において測 定した。 その結果を表 2に示す。 A 500 watt microwave oven was used to cook the deaerated frozen frozen sushi (large). The degassed packed frozen sushi (large) of this example was placed in a microwave oven of 50 liters and thawed by heating continuously for 4 minutes and 30 seconds. When 4 minutes 30 seconds of thawing time of the microwave oven has passed, the deaerated frozen frozen sushi is removed from the microwave oven, and in this example, left for 10 minutes at room temperature (17.7 ° C), then 1 It was immersed in water at 4.7 ° C and steamed while cooling. The steaming time in water after steaming at room temperature was 3 minutes and 5 minutes. In this example, about the cooked rice part exposed to the microwave of the thawed sushi, a place 1 cm inward from the end in the longitudinal direction at the center in the width direction of the bottom surface of the cooked rice mold (in Table 2, on the cooked rice part The temperature at the center of the longitudinal direction in the width direction of the bottom surface of the cooked rice body (referred to as the center of the bottom surface of the cooked rice portion in Table 2) Minutes (room temperature 17.7 ° C) Immediately after standing, after immersion in water for 3 minutes, and after immersion in water for another 2 minutes (5 minutes in total). In addition, with regard to the ingredients of the thawed sushi, the temperature at a location 1 cm inside from the edge in the longitudinal direction of the surface of the bag side of the tool (referred to as the bag side end of the tool in Table 2), The center of the surface in the width direction and the center of the longitudinal direction (in Table 2, the center of the bag side of the ingredients) and the center of the surface in the width direction of the surface of the rice on the side of the vinegared rice (in Table 2, The temperature at the center of the cooked rice side is immediately after thawing with a microwave oven, immediately after being left indoors for 10 minutes (room temperature 17.7 ° C), immediately after being immersed for 3 minutes in water, and in water. 2 minutes (5 minutes total) Immediately after immersion Set. The results are shown in Table 2.
表 2 Table 2
解凍後の蒸らし時間 0 (°C) 水中 3分 (°C) 水中 5分 (°C) 米飯部上面端部 61. 4 33. 7 29. 2 米飯部上面中央部 46. 3 23. 7 20. 8 具の袋側端部 53. 2 32. 8 25. Steaming time after thawing 0 (° C) 3 minutes in water (° C) 5 minutes in water (° C) Upper end of cooked rice 61. 4 33. 7 29.2 Upper center of cooked rice 46. 3 23. 7 20 8 Bag side end 53. 2 32. 8 25.
具の袋側中央部 27. 8 20. 8 27. Central part of the bag side 27. 8 20. 8 27.
具の米飯側中央部 30. 2 22. 0 6. 9 Central part of cooked rice 30. 2 22. 0 6. 9
穴子の箱寿司は、 解凍直後では、 例 1と同じであった。 室温で 1 0分間蒸 らしたところでは、 米飯部上面端部の温度は 6 1. 4°Cであり、 具の袋側中央 部の温度は 27. 8°Cであり、 その差は 5 3. 6°Cであったが、 その後、 水中 で 3分間蒸らしたところ、 その差は 1 2. 9°Cとなり、 水中で更に 2分間蒸ら したところでは、 その差は 2. 1°Cとなった。 室内及ぴ水中における蒸らしに より、 寿司の米飯部及ぴ具材の温度分布は略均一化し、 全体としても、 1 5°C の範囲内に収まり、 温度も 40°C以下の温度となって、 穴子の箱寿司は包丁で 切れ易くなつた。  Anago's box sushi was the same as Example 1 immediately after thawing. When steamed at room temperature for 10 minutes, the temperature at the top edge of the cooked rice was 61.4 ° C, the temperature at the center of the bag side of the rice was 27.8 ° C, and the difference was 5 3 It was 6 ° C, but when it was steamed in water for 3 minutes, the difference was 1 2.9 ° C, and when it was steamed in water for another 2 minutes, the difference was 2.1 ° C. became. Steaming in the room and water makes the temperature distribution of the sushi rice and the ingredients nearly uniform, and as a whole, it is within the range of 15 ° C, and the temperature is also below 40 ° C. The conger sushi box was easy to cut with a knife.
例 3  Example 3
太巻き用の卷き簾の上に海苔を置き、 その上に例 1で調製した酢飯 26 5 グラムを載せて広げる。 寿司飯は、 海苔の向こう側まで広げずに、 海苔の端を 約 1 c mほど残して広げる。 寿司飯の中央に、 具として、 巾 1 cm、 高さ 0. 75 cm及び長さ 1 8 cmの厚焼き玉子巾と、 砂糖、 醤油及び味醐で煮込んで 味付けした巾 1 cm、高さ 1 mm及び長さ 36 c mの干瓢とデンプ 5グラムと、 茹でた三つ葉とをこの厚焼き玉子に並べて載せる。 具を載せた酢飯を卷き簾の 手前側を持ち上げて、 巻き簾と共に向こう側に卷く。 このようにして調製した 太卷き寿司をプラスチックフィルムに載せ、 プラスチックフィルムの手前側の 端部を、 向こう側に移動させて寿司の具の上に被せる。 このプラスチックフィ ルムが被せられた寿司をプラスチックフィルムが被せられた状態で半回転させ て、 さらに、 プラスチックフィルムで寿司を卷く。 寿司を巻いたプラスチック フィルムの寿司からはみ出ている両端部を、 プラスチックフィルムで卷かれて いる寿司の上に折り重ねる。 両端部を寿司の上に折り重ねたプラスチックフィ ルムの寿司を卷いていない部分で寿司を卷いて包装寿司を作る。 この包装寿司 を、 内側がポリエチレンフィルムで、 外側がナイロンフィルムとなっている、 ポリエチレンフィルムとナイ口ンフィルムを貼り合わせて製造されたフィルム 製の柔軟な包装袋に入れた。 この包装寿司を入れた包装袋を、 1 6 c mH gの 圧力に真空ポンプにより脱気し、 脱気後、 該包装袋の開口部を加熱封着して密 封した。 脱気され密封された包装袋は、 大気の圧力で、 内側に萎み、 包装寿司 のプラスチックフィルム 7に密着した。 脱気をし終えたところで、 該包装袋の 開口部を加熱シールして密封する。 この密封された包装袋内における寿司とプ ラスチックフィルムを除いた容積、 即ち、 空間容積は、 6 3立方センチメート ルであり、 寿司の容積に対して 0 . 2 1であった。 この密封された包装寿司を 入れたプラスチック製の包装袋を、 エタノールの冷凍ブラインに浸漬して、 プ ラスチック製の包装袋毎全体を凍結して一体に形成して、 脱気包装冷凍寿司を 製造する。 製造された脱気包装冷凍寿司は、 保冷庫に例えば一 2 5 °C以下の低 温で保冷されて、 適宜取出し解凍して寿司として提供される。 調製された太巻き寿司 (大) をプラスチックフィルムで卷き、 太卷き寿司 を卷いたプラスチックフィルムの両端部を寿司具の上方で折り重ねて、 プラス チック製の包装袋に入れて包装され加熱封着されて製造された包装袋は、 一 3 5 °Cの温度のブラインのエチルアルコール中に 4 5分間保持して、 プライン冷 凍し太卷き寿司 (大) の脱気包装冷凍寿司の製品とした。 この太卷き寿司 (大) の脱気包装冷凍寿司の製品は、 外側のプラスチック製の包装袋と、 該包装袋内 に入れられた包装寿司と、 包装寿司の中身の太巻き寿司が一体に冷凍形成され ており、 この太巻き寿司の脱気包装冷凍寿司は平均一 2 3 . 3 °Cの温度で保存 された。 Place nori on a thick-rolled rice cake and spread 26 5 grams of vinegared rice prepared in Example 1 on top of it. Do not spread the sushi rice to the other side of the seaweed, but leave the edge of the seaweed about 1 cm wide. In the center of the sushi rice, as a tool, 1 cm wide, 0.75 cm high and 18 cm long thick egg broth, 1 cm wide, boiled and seasoned with sugar, soy sauce and miso mm and length 36 cm of drought and dam 5 grams, Place the boiled trefoil side by side on this thick-baked egg. Rice vinegared rice with ingredients on it, lift the front side of the rice cake, and spread it with the rice cake on the other side. Place the thick sushi prepared in this way on a plastic film, and move the front end of the plastic film to the other side to cover the sushi ingredients. The sushi covered with this plastic film is rotated half a turn with the plastic film covered, and then the sushi is spread with the plastic film. Fold both ends of the sushi-wrapped plastic film over the sushi that has been made with plastic film. Make a packaged sushi by spreading sushi at the part where the plastic film sushi is not folded. The packaged sushi was placed in a flexible packaging bag made of a film made by laminating a polyethylene film and a nylon film, the inside of which is a polyethylene film and the outside is a nylon film. The packaging bag containing the packaged sushi was degassed with a vacuum pump at a pressure of 16 cmHg, and after degassing, the opening of the packaging bag was heat sealed and sealed. The deaerated and sealed packaging bag was deflated inward by atmospheric pressure and adhered to the plastic film 7 of the packaged sushi. When degassing is completed, the opening of the packaging bag is heat-sealed and sealed. The volume excluding sushi and plastic film in the sealed packaging bag, that is, the space volume was 63 cubic centimeters, which was 0.21 with respect to the sushi volume. A plastic packaging bag containing this sealed packaged sushi is dipped in ethanol frozen brine, and the entire plastic packaging bag is frozen to form an integrated body, producing deaerated packed frozen sushi. To do. The produced deaerated packed frozen sushi is kept in a cold storage at a low temperature of, for example, 125 ° C. or lower, taken out and thawed as appropriate, and provided as sushi. Roll the prepared large sushi roll (large) with a plastic film, fold both ends of the plastic film with the thick sushi roll over the sushi utensil, wrap it in a plastic packaging bag, and heat it. Sealed and manufactured packaging bags are kept in ethyl alcohol in brine at a temperature of 35 ° C for 45 minutes, and then frozen in frozen plain sushi (large) deaerated packaging of frozen sushi The product. This large sushi (large) deaerated frozen frozen sushi product consists of an outer plastic packaging bag, a packaged sushi packaged in the packaging bag, and a thick sushi roll packed inside the packaged sushi. This thick-rolled sushi degassed and packed frozen sushi was stored at an average temperature of 1 23.3 ° C.
この太巻き寿司 (大) の脱気包装冷凍寿司) を調理するにあたって、 5 0 When cooking this large roll sushi (degassed wrapping frozen sushi) 5 0
0ワットの電子レンジを使用した。 本例の太卷き寿司 (大) の脱気包装冷凍寿 司を 5 0 0ヮットの電子レンジに入れて、 4分 3 0秒間連続して加熱すること により解凍した。 電子レンジの解凍時間の 4分 3 0秒が経過したところで、 脱 気包装冷凍寿司を電子レンジより取り出して、 3 0分間常温に放置して蒸らし た。 本例において、 解凍された寿司のマイクロ波に露出する米飯部について、 前記米飯部の表面の長手方向端部から内側に 1 c m入った箇所 (表 3中、 表面 端部という) の温度、 前記米飯部の表面の幅方向中央で長手方向中央の箇所の 深さ l c m (表 3中、 米飯部内部中央部という) の温度及び前記米飯部の表面 の幅方向中央で長手方向中央の箇所の深さ 2 c m (表 3中、 具の内部中央部と いう) の温度を、 電子レンジによる解凍直後、 蒸らし 1 5分経過後及ぴ蒸らし 3 0分経過後において測定した。 その結果を表 3に示す。 A 0 watt microwave was used. The degassed and packed frozen sushi of the large sushi sushi (large) in this example was placed in a 500-micron microwave oven and thawed by heating continuously for 4 minutes and 30 seconds. When 4 minutes and 30 seconds of thawing time of the microwave oven had passed, the deaerated packed frozen sushi was taken out of the microwave oven and left to stand at room temperature for 30 minutes and steamed. In this example, about the cooked rice part exposed to the microwave of the thawed sushi, the temperature of the place (in the Table 3, referred to as the surface end part) 1 cm inside from the longitudinal end of the surface of the cooked rice part, Depth of the center of the surface of the cooked rice in the width direction and the depth of the center in the longitudinal direction lcm (referred to as the inner center of the cooked rice in Table 3) The temperature of 2 cm (referred to as “inner center” in Table 3) was measured immediately after thawing with a microwave oven, after 15 minutes of steaming and after 30 minutes of steaming. The results are shown in Table 3.
表 3 解凍後の蒸らし時間 解凍直後(°C) 5分 (°C) 30分 (°C) 表面端部 80. 2 41. 0 36. 7 米飯部内部中央部 23. 5 24. 6 26. 6 具の内部中央部 2. 2 32. 28. 9 Table 3 Steaming time after thawing Immediately after thawing (° C) 5 minutes (° C) 30 minutes (° C) Surface edge 80. 2 41. 0 36. 7 Central part of cooked rice 23. 5 24. 6 26. 6 Central part of the center 2. 2 32. 28. 9
太巻き寿司 (大) は、 解凍直後では、 太卷き寿司の表面端部の温度は 80 2. 2°Cであり、 太卷き寿司の具の内部中央部の温度は 2. 2°Cであり、 その 差は 78°Cであったが、 1 5分間蒸らしたところ、 その差は 8. 9°Cとなり、 30分間蒸らしたところでは、 その差は 7. 8°Cとなった。 30分の蒸らし時 間で、 寿司の米飯部及び具材の温度分布は略均一化し、 全体としても、 10°C の範囲内に収まり、 温度も 40°C以下の温度となって、 箱寿司は包丁で切れ易 くなった。  At the time of thawing sushi (large), immediately after thawing, the temperature at the end of the surface of the sushi is 802.2 ° C, and the temperature at the center of the sushi sushi is 2.2 ° C The difference was 78 ° C, but when it was steamed for 15 minutes, the difference was 8.9 ° C, and when it was steamed for 30 minutes, the difference was 7.8 ° C. During the 30-minute steaming time, the temperature distribution of the sushi rice and ingredients is almost uniform, and the whole is within the range of 10 ° C, and the temperature is below 40 ° C. Became easy to cut with a knife.
本例において、室内及び水中における蒸らしを説明するために、便宜的に、  In this example, in order to explain the steaming in the room and water, for convenience,
.よる解凍時間を、 一律 4分 30秒としたが、 蒸らし時間と温度と の関係で、 蒸らし後の寿司の温度を所望の温度とするために、 解凍時間を、 4 分 30秒よりも少なくすることができる。  The thawing time was uniformly 4 minutes and 30 seconds, but the thawing time was less than 4 minutes and 30 seconds in order to bring the temperature of the sushi after steaming to the desired temperature in relation to the steaming time and temperature. can do.
例 4  Example 4
炊き上げた米飯 1 3キログラムに酢 1400m lを混合し、 均一になるよ うに撹拌し、このようにして酢合わせされた米飯を、次いで 50°Cに冷却して、 酢あわせした米飯、 即ち酢飯を調製した。 この調製された酢飯 1 30グラムを 広げ、 この広げられた酢飯に、 巻き芯 70グラムを载せて、 中卷きの巻き寿司 機により、 直径 3. 5 c mで長さ 18 c mの丸棒状の中巻き寿司を製造した。  1400 ml of vinegar is mixed with 13 kg of cooked rice, stirred uniformly, and then the vinegar-mixed cooked rice is cooled to 50 ° C. Rice was prepared. Spread 30 grams of this prepared vinegared rice, put 70 grams of rolled core on this spread vinegared rice, and use a medium-rolled sushi machine to make a round of 3.5 cm in diameter and 18 cm long Bar-shaped medium-roll sushi was produced.
中巻き寿司 200グラムを、 第 8図及び第 9図の例と同様に、 前記第 3図 乃至 7に示す状態 (過程) を経てプラスチックフィルムに包み、 開口部が、 幅 6 . 2 c m及ぴ長さ 1 9 . 2 c mであり、底部が幅 2 . O c m及び長さが 1 8 . 2 c mで、 高さが 3 c mのトレイに入れ、 トレイごとプラスチックフィルム製 の包装袋に入れて、 1 6 O mmH gの圧力で脱気し包装した。 寿司の周囲の空 間は 9 6 c m 3であり、 寿司の容積の 0 . 5 5倍であった。 In the same way as the examples in Fig. 8 and Fig. 9, Through the state (process) shown in FIG. 7 to 7, it is wrapped in a plastic film, the opening is 6.2 cm wide and 19.2 cm long, the bottom is 2.0 cm wide and 18 cm long. It was placed in a tray with a height of 2 cm and a height of 3 cm, and the entire tray was placed in a plastic film packaging bag, which was deaerated under a pressure of 16 O mmHg and packaged. Between sky around the sushi is 9 6 cm 3, it was 0. 5 5 times the sushi volume.
中卷き寿司 2 0 0グラムをプラスチックフィルムで卷き、 この寿司を卷ぃ たプラスチックフィルムの両端部を寿司の米飯成形体を上にして、 その上方で 折り重ねて、 プラスチック製の包装袋に入れて包装され加熱封着されて製造さ れた包装袋は、 一 3 5 °Cの温度のブラインのエチルアルコール中に 4 5分間保 持して、 中巻き寿司の製品とした。 中卷き寿司の製品は、 外側のプラスチック 製の包装袋と、 包装箱、 及ぴ該包装箱内に入れられた包装寿司は一体に冷凍形 成されており、 この中巻き寿司は平均一 2 3 . 3 °Cの温度で保存された。  Nakagaki sushi 2 0 0 grams are struck with a plastic film, and both ends of the sushi plastic film are folded up on top of the sushi rice-molded body, and folded into a plastic packaging bag. The packaged bags that were packaged and heat sealed were kept in ethyl alcohol in brine at a temperature of 35 ° C for 45 minutes to make a medium-rolled sushi product. Nakamaki sushi products are composed of an outer plastic packaging bag, a packaging box, and the packaging sushi in the packaging box, which are frozen together. 3. Stored at a temperature of 3 ° C.
この中巻き寿司の脱気包装冷凍寿司を調理するにあたって、 5 0 0ワッ ト の電子レンジを使用した。 本例の中卷き寿司の脱気包装冷凍寿司を 5 0 0ヮッ トの電子レンジに入れて、 2分間連続して加熱することにより解凍した。 電子 レンジの解凍時間の 2分が経過したところで、 脱気包装冷凍寿司を電子レンジ より取り出して、 3 0分間常温に放置して蒸らした。 本例において、 解凍され た中巻き寿司のマイクロ波に露出する米飯部について、 前記中巻き寿司の米飯 部の上面の幅方向中央で長手方向の端から内側に 1 c m入った箇所 (表 4中、 米飯部端部上面部という) の温度、 前記中卷き寿司の米飯部の表面の幅方向中 央で長手方向中央の箇所 (表 4中、 米飯部中央表面部という) の温度及ぴ前記 中巻き寿司の米飯成形体の幅方向中央で長手方向中央の箇所の表面から 2 mm 入った内部 (表 4中、 米飯部中央内部という) の温度を、 解凍直後、 蒸らし 1 5分経過後及び蒸らし 3 0分経過後において測定した。 また、 前記解凍された 中巻き寿司の具材について、 中卷き寿司の表面から 1. 5 c m内側の箇所 (表 4中、 具材部という) の温度を、'電子レンジによる解凍直後、 蒸らし 1 5分経 過後及び蒸らし 3 0分経過後において測定した。 その結果を表 4に示す。 A 500-watt microwave oven was used for cooking the degassed and frozen sushi rolls. The degassed and packed frozen sushi of this example was placed in a 500-micron microwave oven and thawed by continuous heating for 2 minutes. When 2 minutes of the thawing time of the microwave oven had passed, the deaerated frozen frozen sushi was removed from the microwave oven and allowed to stand for 30 minutes at room temperature and steamed. In this example, the portion of the cooked rice portion exposed to the microwave of the thawed sushi roll is 1 cm inward from the longitudinal end at the center in the width direction of the top surface of the cooked sushi roll (in Table 4). , The temperature at the end of the cooked rice part), the temperature at the center in the longitudinal direction of the surface of the cooked rice part of the medium-boiled sushi (referred to as the cooked rice center surface in Table 4) and the temperature 2 mm from the surface of the center in the longitudinal direction at the center in the width direction of the rice roll of Nakamaki Sushi The temperature of the inside (referred to as the inside of the cooked rice portion in Table 4) was measured immediately after thawing, after 15 minutes of steaming and after 30 minutes of steaming. In addition, for the above-extracted ingredients for medium-sized sushi, the temperature of the inside 1.5 cm from the surface of the medium-sized sushi (referred to as ingredients in Table 4) is It was measured after 15 minutes and after 30 minutes of steaming. The results are shown in Table 4.
表 4 Table 4
解凍後の蒸らし時間 解凍直後(°C) 5分 (°C) 30分 (°C) 飯部端部上面部 60. 8 2 1. 5 1 9. 4 米飯部中央表面部 28. 2 8. 6 1 6. 8 米飯部中央内部 2 3. 7 5. 5 1 5. 5 具材部 - 3. 9 8. 7 1 5. 1 中巻き寿司は、 解凍直後では、 米飯部端部上面部の温度は 6 0. 8°Cであ り、 具材部の温度は _ 3. 9°Cであり、 その差は 6 4. 7°Cであったが、 1 5 分間蒸らしたところ、 その差は 1 2. 8°Cとなり、 3 0分間蒸らしたところで は、 その差は 4. 3°Cとなった。 3 0分の蒸らし時間で、 寿司の米飯部及ぴ具 材の温度分布は略均一化し、 全体としても、 1 0°Cの範囲内に収まり、 温度も 2 0°Cから 1 5°Cの範囲内の温度となって、 中巻き寿司は食し易くなり、 その 上、 包丁で切れ易くなつた。 産業上の利用可能性 Steaming time after thawing Immediately after thawing (° C) 5 minutes (° C) 30 minutes (° C) Rice top edge 60. 8 2 1. 5 1 9. 4 Central rice surface 28. 2 8. 6 1 6. 8 Inside the cooked rice part 2 3. 7 5. 5 1 5. 5 Ingredients-3. 9 8. 7 1 5. 1 The temperature was 60.8 ° C, the temperature of the ingredients was _3.9 ° C, and the difference was 64.7 ° C, but when it was steamed for 15 minutes, the difference was Was 12.8 ° C, and after 30 minutes of steaming, the difference was 4.3 ° C. With 30 minutes of steaming time, the temperature distribution of the sushi rice and the ingredients becomes almost uniform, and the overall temperature is within the range of 10 ° C, and the temperature ranges from 20 ° C to 15 ° C. With the temperature within the range, medium-rolled sushi became easy to eat, and it was easy to cut with a knife. Industrial applicability
本発明の脱気包装冷凍寿司は、 内部が脱気されて冷凍されているプラスチ ックフィルム製の包装用の袋と、 前記包装袋用の内に配置されている上部が開 放されているプラスチック製の箱と、 米飯成形体の上に具が配置されている冷 凍されている寿司とを備えて一体に凍結されて形成されているので、 寿司の周 りには寿司の容積の 1 1 0以上の空間が形成されており、 電子レンジを使用 して解凍した場合に、 発生する蒸気の流動が空間を介して容易となり、 解凍さ れた寿司を蒸らすことにより、 比較的短時間で寿司全体を略均一な温度にする ことができる。 したがって、 本願発明においては、 脱気包装冷凍寿司を解凍し て、 解凍時に発生する水蒸気により蒸らして、 解凍された寿司を目的の温度に 均すことができ、 美味しく食することができる。 このように、 本発明の脱気包 装冷凍寿司は、 調理が簡単且つ容易であるので、 解凍に係る温度の不均一を解 消して、 季節物の具を使用する箱寿司を冷凍保存して、 季節に関係なく、 季節 物の具を使用して、 美味しく食することが可能な脱気包装冷凍寿司を提供する ことができる。 The deaerated packed frozen sushi of the present invention has a plastic film packaging bag that is degassed and frozen inside, and an upper part that is disposed inside the packaging bag is opened. The sushi is surrounded by a plastic box that has been released and a frozen sushi with ingredients placed on top of the cooked rice. A space with a volume of 110 or more is formed, and when thawed using a microwave oven, the flow of generated steam is facilitated through the space, and comparison is made by steaming the thawed sushi. The entire sushi can be brought to a substantially uniform temperature in a short time. Therefore, in the present invention, the deaerated packed frozen sushi can be thawed and steamed with water vapor generated at the time of thawing, and the thawed sushi can be leveled to a target temperature, and can be eaten deliciously. As described above, the deaerated and packed frozen sushi of the present invention is easy and easy to cook, so that the temperature unevenness related to thawing is resolved and the box sushi using seasonal ingredients is stored frozen. Regardless of the season, it is possible to provide deaerated frozen sushi that can be eaten deliciously using seasonal ingredients.
しかも、本発明においては、脱気包装冷凍寿司は、プラスチック製の箱に、 寿司を入れて脱気包装して、 冷凍することにより衛生的に優れた脱気包装冷凍 寿司を簡単に製造でき、 その作業も比較的簡単かつ容易となるので、 脱気包装 冷凍寿司を機械的に且つ大量に効率よく製造することができる。 しかも、 従来 困難とされていた、 冷凍包装寿司を製造する作業が殆ど人手を離れて機械的に 行うことが可能となり、 自動化が容易にでき、 良質な冷凍包装寿司の恒常的な 製造を行うことができ、 産業上の利用性が大きい。  Moreover, in the present invention, degassed packed frozen sushi can be easily produced by putting it in a plastic box, degassing and packaging it, and freezing it hygienically, Since the operation is also relatively simple and easy, degassed packaging. Frozen sushi can be mechanically and efficiently manufactured in large quantities. Moreover, the process of manufacturing frozen packed sushi, which has been considered difficult in the past, can now be carried out almost manually and can be easily automated, making it possible to constantly produce high quality frozen packed sushi. It can be used and has high industrial applicability.

Claims

請 求 の 範 囲 The scope of the claims
1 . 密封されて内部が真空状態にある柔軟なプラスチック製の電子レンジ用 の包装袋内に包装寿司が配置されて前記包装袋と一体に凍結されて形成されて いる電子レンジ対応の脱気包装冷凍寿司において、 包装寿司は、 寿司が、 該寿 司の長軸を中心に、 該寿司の長軸方向の長さより長い長さを有するプラスチッ クフィルムにより巻かれて形成されており、 前記プラスチックフィルムにより 卷かれた寿司は、 その一部面上が、 巻かれたプラスチックフィルムが少なくと も二重になっており、 また、 その長軸方向の両端部は、 寿司の面上に前記卷か れたプラスチックフィルムの端部が折り重ねられて配置されており、 前記ブラ スチックフィルムの折り重ねられた部分の上に、 プラスチックフィルムが少な くとも一重に巻かれて形成されており、 包装寿司を形成する寿司とプラスチッ クフィルムの間及び包装寿司と包装袋の間に空間が形成されており、 空間内の 圧力は 4 0 O mm H g以下であり、 この空間の容積は、 寿司の容積に対して、 0 . 1乃至 0 . 7倍であることを特徴とする電子レンジ対応の脱気包装冷凍寿 司。 1. Degassed packaging for microwave ovens in which packaging sushi is placed inside a packaging bag for a flexible plastic microwave oven that is sealed and vacuumed, and is frozen together with the packaging bag. In the frozen sushi, the packaged sushi is formed by winding the sushi with a plastic film having a length longer than the length of the sushi along the long axis of the sushi. The rolled sushi has a double-sided plastic film wrapped on at least part of its surface, and both ends in the longitudinal direction are spread on the surface of the sushi. The end of the plastic film is folded and placed, and the plastic film is formed by winding at least a single layer on the folded portion of the plastic film. A space is formed between the sushi and the plastic film forming the packaged sushi and between the packaged sushi and the packaging bag, and the pressure in the space is 40 O mm Hg or less. A degassed packaged freezer for microwave ovens characterized in that the volume is 0.1 to 0.7 times the volume of sushi.
2 . 密封されて内部が真空状態にある柔軟なプラスチック製の電子レンジ用 の包装袋内に包装寿司が入れられている包装箱が配置されて、 前記包装袋と一 体に凍結されて形成されている電子レンジ対応の脱気包装冷凍寿司において、 包装寿司は、 寿司が、 該寿司の長軸を中心に、 該寿司の長軸方向の長さより長 い長さを有するプラスチックフィルムにより卷かれて形成されており、 前記プ ラスチックフィルムにより巻かれた寿司は、 その一部面上で、 巻かれたプラス チックフィルムが少なくとも二重になっており、 また、 その長軸方向の両端部 は、 寿司の面上に前記卷かれたプラスチックフィルムの端部が折り重ねられて おり、 前記プラスチックフィルムの折り重ねられた部分の上に、 プラスチック フィルムが少なくとも一重に卷かれて形成されており、 包装寿司を形成する寿 司とプラスチックフィルムの間及び包装寿司と包装箱及び包装袋の間に空間が 形成されており、 空間内の圧力は 4 0 O mmH g以下であり、 この空間の容積 は、 寿司の容積に対して、 0 . 1乃至 0 . 7倍であることを特徴とする電子レ ンジ対応の脱気包装冷凍寿司。 2. A packaging box for packaging sushi is placed in a packaging bag for a flexible plastic microwave oven that is sealed and vacuumed inside, and is formed by freezing together with the packaging bag. In the microwave-compatible deaerated frozen sushi, the packaged sushi is spread by a plastic film having a length that is longer than the length of the sushi in the long axis direction. The sushi rolled with the plastic film is formed on a part of the sushi roll. The tick film is at least double, and both ends of the major axis direction are folded over the end of the sushi plastic film on the surface of sushi, and the plastic film is folded over The plastic film is formed by squeezing at least one layer on the surface, and spaces are formed between the sushi forming the sushi and the plastic film, and between the sushi and the packaging box and bag. The pressure in the space is 40 O mmHg or less, and the volume of this space is 0.1 to 0.7 times the volume of sushi. Packaging frozen sushi.
3 . 脱気された包装袋内において、 寿司と包装袋の間に形成されている空間 の容積は、 プラスチックフィルムの容積を除いて、 寿司の容積に対して、 0 . 2乃至 0 . 5であることを特徴とする請求項 1又は 2に記載の電子レンジ対応 の脱気包装冷凍寿司。  3. The volume of the space formed between the sushi and the packaging bag in the deaerated packaging bag is 0.2 to 0.5 with respect to the sushi volume, excluding the plastic film volume. The deaerated frozen frozen sushi according to claim 1 or 2, characterized in that it is.
4 . 寿司を、 該寿司の長軸方向の長さより長い長さの辺を有する柔軟なブラ スチックフィルムの上に、 直接、 寿司の長軸を、 前記辺に沿わせて載せ、 前記 プラスチックフィルムの寿司の短軸方向の第一の側の端部を、 寿司の上面部を 越えて、 前記寿司の短軸方向の第一の側に対向する第二の側の側面部の下方に 移動させて、 前記寿司の上面及び第二の側の側面部を前記プラスチックフィル ムで覆い、 次いで、 プラスチックフィルムで覆われている寿司を、 寿司の長軸 を中心にプラスチックフィルムごと、 少なくとも半回転させて、 寿司を前記プ ラスチックフィルムで更に卷き、 前記寿司の少なくとも一部を前記プラスチッ クフィルムで二重に覆って止めて、 プラスチックフィルムで包まれた包装寿司 を形成し、 この形成された包装寿司を柔軟なプラスチックフィルム製の包装袋 内に入れて、 前記包装袋内を 4 0 O mmH g以下の圧力に脱気し、 脱気された 包装袋の開口部を密封して脱気包装寿司を形成し、この脱気包装寿司において、 プラスチックフィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容 積の 0 . 1乃至 0 . 7倍に調整されており、 この脱気包装寿司を冷凍温度に冷 却されている冷媒により冷却して、 前記包装袋、 プラスチックフィルム及ぴ寿 司を共に凍結して一体に形成することを特徴とする電子レンジ対応の包装冷凍 寿司の製造方法。 4. The sushi is placed directly on the flexible plastic film having a side longer than the length of the sushi in the long axis direction, along the long axis of the sushi, along the side of the plastic film. The end of the first side in the short axis direction of the sushi is moved below the upper side of the sushi and below the side part of the second side facing the first side in the short axis direction of the sushi. Cover the upper surface and the second side of the sushi with the plastic film, and then rotate the sushi covered with the plastic film at least half a turn with the plastic film around the long axis of the sushi, The sushi is further spread with the plastic film, and at least a part of the sushi is double-covered with the plastic film and stopped to form a packaged sushi wrapped with a plastic film. The packaging bag packaging sushi of flexible plastic film The inside of the packaging bag is deaerated to a pressure of 40 O mmH g or less, and the opening of the deaerated packaging bag is sealed to form a deaerated packaging sushi. The volume of the space formed around the sushi, excluding the plastic film, is adjusted to 0.1 to 0.7 times the sushi volume, and the deaerated sushi is cooled to the freezing temperature. A method for producing a packaged frozen sushi product for a microwave oven, wherein the packaging bag, the plastic film and Kotobuki are frozen together by cooling with a refrigerant and formed integrally.
5 . 寿司を、 該寿司の長軸方向の長さより長い長さの辺を有する柔軟なブラ スチックフィルムの上に、 直接、 寿司の長軸を、 前記辺に沿わせて載せ、 前記 プラスチックフィルムの寿司の短軸方向の第一の側の端部を、 寿司の上面部を 越えて、 前記寿司の短軸方向の第一の側に対向する第二の側の側面部の下方に 移動させて、 前記寿司の上面及ぴ第二の側の側面部を前記プラスチックフィル ムで覆い、 次いで、 プラスチックフィルムで覆われている寿司を、 寿司の長軸 を中心にプラスチックフィルムごと、 少なくとも半回転させて、 寿司を前記プ ラスチックフィルムで更に巻き、 前記寿司の少なくとも一部を前記プラスチッ クフィルムで二重に覆って止めて、前記プラスチックフィルムの両端部を、夫々 前記寿司の上面又は下面に折り重ねて、 プラスチックフィルムで包まれた包装 寿司を形成し、 この形成された包装寿司を柔軟なプラスチックフィルム製の包 装袋内に入れて、 4 0 O mm H g以下の圧力に脱気し、 脱気された包装袋の開 口部を密封して脱気包装寿司を形成し、 この脱気包装寿司において、 プラスチ ックフィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容積の 0 . 1乃至 0 . 7倍に調整されており、 この脱気包装寿司を冷凍温度に冷却されて いる冷媒により冷却して、 前記包装袋、 プラスチックフィルム及び寿司を共に 凍結して一体に形成することを特徴とする電子レンジ対応の包装冷凍寿司の製 造方法。 5. The sushi is placed directly on the flexible plastic film having a side longer than the length of the sushi in the long axis direction, along the long side of the sushi, along the side of the plastic film. The end of the first side in the short axis direction of the sushi is moved below the upper side of the sushi and below the side part of the second side facing the first side in the short axis direction of the sushi. Cover the upper surface and the side surface of the second side of the sushi with the plastic film, and then rotate the sushi covered with the plastic film at least half a turn with the plastic film around the long axis of the sushi. Further, sushi is further wrapped with the plastic film, and at least a part of the sushi is covered with the plastic film and stopped, and both ends of the plastic film are respectively attached to the upper surface or the lower surface of the sushi. Fold and wrap in plastic film to form sushi, place the formed sushi in a flexible plastic film wrapping bag and deaerate to a pressure of 40 O mm H g or less The opening of the deaerated packaging bag is sealed to form a deaerated packaged sushi.In this deaerated packaged sushi, the volume of space formed around the sushi excluding the plastic film is the volume of the sushi. It has been adjusted to 0.1 to 0.7 times, and this degassed packed sushi is cooled to freezing temperature A method for producing packaged frozen sushi for microwave ovens, wherein the packaging bag, the plastic film, and the sushi are frozen together and formed integrally with a cooling medium.
6 . 寿司を、 該寿司の長軸方向の長さより長い長さの辺を有する柔軟なプラ スチックフィルムの上に、 直接、 寿司の長軸を、 前記辺に沿わせて載せ、 前記 プラスチックフィルムの寿司の短軸方向の第一の側の端部を、 寿司の上面部を 越えて、 前記寿司の短軸方向の第一の側に対向する第二の側の側面部の下方に 移動させて、 前記寿司の上面及ぴ第二の側の側面部を前記プラスチックフィル ムで覆い、 次いで、 プラスチックフィルムで覆われている寿司を、 寿司の長軸 を中心にプラスチックフィルムごと、 少なくとも半回転させて、 寿司を前記プ ラスチックフィルムで更に巻き、 前記寿司の少なく とも一部を前記プラスチッ クフィルムで二重に覆って止めて、前記プラスチックフィルムの両端部を、夫々 前記寿司の上面又は下面に折り重ね、 この折り重ねられた前記プラスチックフ イルムの両端部の上に前記プラスチックフィルムを卷いて、 プラスチックフィ ルムで包まれた包装寿司を形成し、 この形成された包装寿司をプラスチック製 の箱に入れ、 この寿司の入った箱を柔軟なプラスチックフィルム製の包装袋内 に入れて、 前記包装袋内を 4 0 O mmH g以下の圧力で脱気し、 脱気された包 装袋の開口部を密封して脱気包装寿司を形成し、 この脱気包装寿司において、 プラスチックフィルム及びプラスチック製の箱を除き、 寿司の周囲に形成され る空間の容積は、 寿司の容積の 0 . 1乃至 0 . 7倍に調整されており、 この脱 気包装寿司を冷凍温度に冷却されている冷媒により冷却して、 前記包装袋、 プ ラスチックフィルム、 プラスチック製の箱及び寿司を凍結して一体に形成する ことを特徴とする電子レンジ対応の包装冷凍寿司の製造方法。 6. Place the sushi directly on the flexible plastic film having a side longer than the length of the sushi in the long axis direction, with the long axis of the sushi along the side, The end of the first side in the short axis direction of the sushi is moved below the upper side of the sushi and below the side part of the second side facing the first side in the short axis direction of the sushi. Cover the upper surface and the side surface of the second side of the sushi with the plastic film, and then rotate the sushi covered with the plastic film at least half a turn with the plastic film around the long axis of the sushi. Further, sushi is further wound with the plastic film, and at least a part of the sushi is covered with the plastic film, and both ends of the plastic film are respectively attached to the upper or lower surface of the sushi. The plastic film is spread on both ends of the folded plastic film to form a packaged sushi packaged with the plastic film, and the formed packaged sushi is made into a plastic box. Put the sushi box into a flexible plastic film packaging bag, deaerate the packaging bag with a pressure of 40 O mmHg or less, and open the degassed packaging bag. This part is sealed to form deaerated packaged sushi. In this deaerated packaged sushi, the volume of the space formed around the sushi is 0.1 to the sushi volume, excluding the plastic film and the plastic box. 0.7 times, this deaerated packaged sushi is cooled by a refrigerant cooled to a freezing temperature, and the packaging bag, plastic film, plastic box and sushi are frozen. And form together The manufacturing method of the packaging frozen sushi corresponding to a microwave oven characterized by the above-mentioned.
7 . 寿司を、 該寿司の長軸方向の長さより長い長さの辺を有する柔軟なプラ スチックフィルムの上に、 直接、 寿司の長軸を、 前記辺に沿わせて載せ、 前記 プラスチックフィルムの寿司の短軸方向の第一の側の端部を、 寿司の上面部を 越えて、 前記寿司の短軸方向の第一の側に対向する第二の側の側面部の下方に 移動させて、 前記寿司の上面及び第二の側の側面部を前記プラスチックフィル ムで覆い、 次いで、 プラスチックフィルムで覆われている寿司を、 寿司の長軸 を中心にプラスチックフィルムごと、 少なくとも半回転させて、 寿司を前記プ ラスチックフィルムで更に巻き、 前記寿司の少なくとも一部を前記プラスチッ クフィルムで二重に覆って止めて、 前記プラスチックフィルムの両端部分を、 未だ、 寿司を覆っていない部分を含めて内側に折り、 前記折り曲げられたブラ スチックフィルムの寿司を覆っている部分の両端部分を、 夫々前記寿司の上面 又は下面に折り重ねて、 折り重ねた部分の上を、 折曲げられて前記プラスチッ クフィルムの寿司を覆っていない部分で卷いて、 プラスチックフィルムで包ま れた包装寿司を形成し、 この形成された包装寿司を柔軟なプラスチックフィル ム製の包装袋内に入れて、 前記包装袋内を脱気し、 脱気された包装袋の開口部 を密封して脱気包装寿司を形成し、 この脱気包装寿司における、 プラスチック フィルムを除く寿司の周囲に形成される空間の容積は、 寿司の容積の 0 . 1乃 至 0 . 7に調整されており、 この脱気包装寿司を冷凍温度に冷却されている冷 媒により冷却して、 前記包装袋、 プラスチックフィルム及び寿司を共に凍結し て一体に形成することを特徴とする電子レンジ対応の包装冷凍寿司の製造方法。  7. Place the sushi directly on the flexible plastic film having a side longer than the length of the major axis of the sushi along the side of the plastic film. The end of the first side in the short axis direction of the sushi is moved below the upper side of the sushi and below the side part of the second side facing the first side in the short axis direction of the sushi. Cover the upper surface and the second side of the sushi with the plastic film, and then rotate the sushi covered with the plastic film at least half a turn with the plastic film around the long axis of the sushi, The sushi is further wrapped with the plastic film, and at least a part of the sushi is double-covered with the plastic film and stopped, and both ends of the plastic film are not yet covered with sushi. Folded inside including the part, folded both ends of the folded plastic film covering the sushi on the upper or lower surface of the sushi, respectively, and folded the folded part on the folded part The plastic film is sushi on a portion of the plastic film that does not cover the sushi to form a packaged sushi wrapped in a plastic film, and the formed packaged sushi is placed in a flexible plastic film packaging bag. The inside of the packaging bag is degassed, and the opening of the degassed packaging bag is sealed to form deaerated packaged sushi. The volume of the space formed around the sushi excluding the plastic film in this deaerated packaged sushi The volume of the sushi is adjusted to 0.1 to 0.7, and the deaerated packaged sushi is cooled with a cooling medium cooled to a freezing temperature, and the packaging bag, plastic fill And microwavable packaging frozen sushi manufacturing method, characterized by integrally formed by freezing together sushi.
8 . 寿司の第一若しくは第二の側の側面部、 上面部又は底面部の少なくとも —部を二重に覆ったプラスチックフィルムの端部又は両端部を、 下側のプラス チックフィルム面に、 接着剤若しくは粘着剤又は接着若しくは粘着具を介して 固定することを特徴とする請求項 4乃至 7の何れか一項に記載の電子レンジ対 応の包装冷凍寿司の製造方法。 8. At least one of the side surface, top surface or bottom surface of the first or second side of the sushi The end portion or both end portions of the plastic film having the — part doubly covered are fixed to the lower plastic film surface with an adhesive or a pressure-sensitive adhesive or a bonding or pressure-sensitive adhesive tool. The manufacturing method of the packaging frozen sushi corresponding to the microwave oven as described in any one of thru | or 7.
9 . 寿司の長軸方向の長さより長い長さを有する柔軟なプラスチックフィル ムにより、 寿司の一部面上が少なくとも二重に巻かれて形成されており、 前記 寿司を卷いたプラスチックフィルムの寿司の長軸方向の両側端部は開放されて 形成されている包装寿司が、 密封されて内部が 4 0 O mmH g以下の圧力の減 圧状態にある柔軟なプラスチックフィルム製の包装袋内に配置されて、 前記包 装袋と一体に凍結されている電子レンジ対応の脱気包装冷凍寿司を、 マイクロ 波加熱によって加熱することにより、 米飯成形体部分の長手方向端部の温度を 5 0 °C以上にさせて前記マイクロ波加熱を停止し、 次いで、 加熱された寿司を 入れたままでプラスチックフィルム製の包装袋の包装を解かずに、 室内若しく は水中に放置して、 又は室内に放置した後水中に放置して、 米飯成形体部分か ら発生する水蒸気を寿司と前記柔軟なプラスチックフィルムの間の空間内に流 動可能に存在させることにより、 寿司を蒸らして、 該寿司の具及び米飯の部分 の温度を 1 5 °C乃至 3 0 °Cにすることを特徴とする電子レンジ対応の包装冷凍 寿司の電子レンジによる調理方法。  9. A flexible plastic film having a length longer than the length of the major axis of the sushi is formed by wrapping at least a part of the sushi on at least a double layer, and the sushi is a plastic film sushi. The packaged sushi that is formed by opening both ends in the long axis direction of the product is placed in a flexible plastic film packaging bag that is sealed and the inside is reduced to a pressure of 40 O mmHg or less. Then, by heating the degassed frozen frozen sushi for a microwave oven, which is frozen together with the packaging bag, by microwave heating, the temperature at the longitudinal end of the cooked rice portion is 50 ° C. Then, the microwave heating is stopped, and then the heated sushi is left in the room or water without unpacking the plastic film packaging bag, or left in the room. The sushi is steamed by allowing water vapor generated from the cooked rice portion to flow in the space between the sushi and the flexible plastic film. A method for cooking a packaged frozen sushi for a microwave oven using a microwave oven, characterized in that the temperature of the portion is set to 15 ° C to 30 ° C.
1 0 . 寿司の長軸方向の長さより長い長さを有する柔軟なプラスチックフィ ルムにより、 寿司の一部面上が少なくとも二重に卷かれて形成されており、 前 記寿司を卷いたプラスチックフィルムの寿司の長軸方向の両側端部は、 前記寿 司を卷いたプラスチックフィルムの寿司の長軸方向の両側端部は、 寿司の面上 に前記プラスチックフィルムが折り畳まれて配置されて形成されている包装寿 司が、 密封されて内部が 4 0 O mmH g以下の圧力の減圧状態にある柔軟なプ ラスチックフィルム製の包装袋内に配置されて、 寿司の周囲に形成される空間 の容積が、 寿司の容積の 0 . 1乃至 0 . 7に調整されており、 寿司の容積の前 記包装袋と一体に凍結されている電子レンジ対応の脱気包装冷凍寿司を、 マイ クロ波加熱によって加熱することにより、 米飯成形体部分の長手方向端部の温 度を 5 0 °C以上にさせて前記マイクロ波加熱を停止し、 次いで、 加熱された寿 司を入れたままでプラスチックフィルム製の包装袋の包装を解かずに、 室内若 しくは水中に放置して、 又は室内に放置した後水中に放置して、 米飯成形体部 分から発生する水蒸気を、 寿司と前記柔軟なプラスチックフィルムの間の空間 内に流動可能に存在させることにより、 寿司を蒸らして、 該寿司の具及ぴ米飯 の部分の温度を 1 5 °C乃至 3 0 °Cにすることを特徴とする電子レンジ対応の包 装冷凍寿司の電子レンジによる調理方法。 1 0. A plastic film in which the sushi is sushi is formed by a flexible plastic film having a length longer than the length of the long axis of the sushi, so that at least a part of the sushi is sown twice. Both sides of the long axis of the sushi are on the side of the sushi The plastic film is folded and placed in a packaging bag, which is sealed and placed in a packaging bag made of a flexible plastic film that is sealed and has a reduced pressure of 40 O mmHg or less. The volume of the space formed around the sushi is adjusted to 0.1 to 0.7 of the sushi volume, and the sushi volume is frozen together with the packaging bag. By heating the degassed packed frozen sushi with microwave heating, the temperature of the end portion in the longitudinal direction of the cooked rice portion is raised to 50 ° C. or more, and the microwave heating is stopped, and then the heating is performed. Generated from the cooked rice part without leaving the plastic film packaging bag unpacked, left indoors or in water, or left indoors and then left in water Steam, sushi and before The sushi is steamed by being allowed to flow in the space between the flexible plastic films, and the temperature of the ingredients of the sushi and the cooked rice is 15 ° C. to 30 ° C. How to cook frozen frozen sushi with a microwave oven.
1 1 . 該寿司の長軸方向の長さより長い長さを有する柔軟なプラスチックフ イルムにより、 寿司の一部面上が少なくとも二重に卷かれて形成されており、 前記寿司を巻いたプラスチックフィルムの寿司の長軸方向の両側端部は、 寿司 の面上に前記プラスチックフィルムが折り畳まれて配置され、 その折畳まれて 両端部の上に、 プラスチックフィルムが卷かれて形成されている包装寿司が、 密封されて内部が減圧状態にある柔軟なプラスチック製の電子レンジ用の包装 袋内に配置されて、 前記包装袋と一体に凍結されて形成されている電子レンジ 対応の脱気包装冷凍寿司を、 マイクロ波加熱によって加熱することにより、 米 飯成形体部分の長手方向端部の温度を 5 0 °C以上にさせて前記マイクロ波加熱 を停止し、 次いで包装を解かずに、 室内若しくは水中に放置して、 又は室内に 放置した後水中に放置して、少なくとも米飯成形体部分から発生する水蒸気を、 寿司と前記柔軟なプラスチックフィルムの間の空間内に流動可能に存在させる ことにより、 米飯成形体及び具を蒸らして、 具及び米飯の部分の温度を 1 5 °C 乃至 3 0 °Cにすることを特徴とする電子レンジ対応の包装冷凍寿司の電子レン ジによる調理方法。 1 1. A sushi roll is formed of a flexible plastic film having a length longer than the length of the major axis of the sushi. The sushi wrapping sushi is formed by folding the plastic film on the side of the sushi and placing the plastic film on both ends. Degassed packaged frozen sushi for microwave ovens that are sealed and are placed in a packaging bag for a flexible plastic microwave oven that is in a decompressed state and frozen together with the packaging bag Is heated by microwave heating so that the temperature of the end portion in the longitudinal direction of the cooked rice molded body portion is 50 ° C. or higher and the microwave heating is performed. Then, without unpacking, leave it in the room or in the water, or leave it in the room and then leave it in the water, and at least water vapor generated from the cooked rice molded part is transferred to the sushi and the flexible plastic film. The rice cooked body and utensil are steamed so that the temperature of the utensil and the cooked rice part is 15 ° C to 30 ° C. Cooking method of packed frozen sushi using electronic range.
1 2 . 寿司の長軸方向の長さより長い長さを有する柔軟なプラスチックフィ ルムの一部により、 寿司の一部面上が少なくとも二重に巻かれており、 前記寿 司を卷いたプラスチックフィルムの寿司の長軸方向の両側端部は、 寿司を巻い た部分及ぴ寿司を巻いていない部分が、 共に内側に折畳まれており、 前記柔軟 なプラスチックフィルムの寿司を巻いた部分の両端部の折畳み部は、 寿司の面 上に折り重ねられ、 その上に、 前記柔軟なプラスチックフィルムの寿司を巻い ていない部分が卷かれて形成された包装寿司が、 密封されて内部が減圧状態に ある柔軟なプラスチックフィルム製包装袋内に配置されて、 前記包装袋と一体 に凍結されている電子レンジ対応の脱気包装冷凍寿司を、 マイクロ波加熱によ つて加熱することにより、 米飯成形体部分の長手方向端部の温度を 5 0 °C以上 にさせて前記マイクロ波加熱を停止し、 次いで包装を解かずに、 室内若しくは 水中に放置して、 又は室内に放置した後水中に放置して、 少なくとも米飯成形 体部分から発生する水蒸気を、 寿司と前記柔軟なプラスチックフィルムの間の 空間内に流動可能に存在させることにより、 寿司を蒸らして、 寿司の具及び米 飯の部分の温度を 1 5 °C乃至 3 0 °Cにすることを特徴とする電子レンジ対応の 包装冷凍寿司の電子レンジによる調理方法。  1 2. A plastic film having a portion of the sushi rolled at least double by a part of a flexible plastic film having a length longer than the length of the major axis of the sushi. Both sides of the sushi in the long axis direction are the portions where the sushi is wrapped and the portions where the sushi is not rolled are folded inside, both ends of the portion where the flexible plastic film is wrapped The folded portion of the sushi is folded on the surface of the sushi, and the wrapping sushi formed by rolling the portion of the flexible plastic film not wrapped with sushi is sealed and the inside is in a decompressed state By heating microwave-heated deaerated frozen frozen sushi that is placed in a flexible plastic film packaging bag and frozen together with the packaging bag, rice The microwave heating is stopped by raising the temperature of the longitudinal end of the molded part to 50 ° C or higher, and then left in the room or water without unpacking, or left in the room and then in the water. Leave the steam generated from at least the cooked rice body part to flow in the space between the sushi and the flexible plastic film so that the sushi is steamed, and the sushi ingredients and the cooked rice part A cooking method using microwave oven for packaged frozen sushi for microwave ovens, characterized in that the temperature is 15 ° C to 30 ° C.
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JP2001275591A (en) * 2001-03-28 2001-10-09 Poorasutaa:Kk Method for producing packaged frozen sushi

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JP2008079502A (en) * 2006-08-30 2008-04-10 Poorasutaa:Kk Deaeration-packed frozen sushi, and method for producing the same and method for cooking the same

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