WO2006070926A1 - Material for plaster work - Google Patents

Material for plaster work Download PDF

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Publication number
WO2006070926A1
WO2006070926A1 PCT/JP2005/024243 JP2005024243W WO2006070926A1 WO 2006070926 A1 WO2006070926 A1 WO 2006070926A1 JP 2005024243 W JP2005024243 W JP 2005024243W WO 2006070926 A1 WO2006070926 A1 WO 2006070926A1
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WO
WIPO (PCT)
Prior art keywords
plastering material
powder
plastering
shirasu balloon
shirasu
Prior art date
Application number
PCT/JP2005/024243
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshihiro Nakagawa
Ryuichi Tamatsukuri
Original Assignee
Sk Life Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sk Life Co., Ltd. filed Critical Sk Life Co., Ltd.
Priority to JP2006550873A priority Critical patent/JP4705592B2/en
Publication of WO2006070926A1 publication Critical patent/WO2006070926A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/14Minerals of vulcanic origin
    • C04B14/16Minerals of vulcanic origin porous, e.g. pumice
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster

Definitions

  • the present invention relates to a plastering material, and more specifically, supplied to a construction site as a pre-mixed mixed powder, added with kneaded water, and kneaded at the room temperature or atmospheric temperature, so that walls and ceilings are obtained. It relates to wet plastering material that can be applied to the surface as a finish. Background art
  • Plastering materials such as cement mortar are widely used as interior finishing materials for buildings. Plasterer materials have been used for many years in the construction of many buildings as wet materials that plasterers can trowel on construction surfaces (interior finishes).
  • a typical plastering material is cement mortar in which cement is mixed with fine aggregates such as fine soil and sand, and an appropriate amount of kneaded water is added to the mixture.
  • various plastering materials such as resin mortar, self-leveling material, and synthetic resin coating have been used at many construction sites.
  • such plastering material is stored in a bag or container as a powder material, transported to each construction site, kneaded with water at the construction site by a plasterer, and immediately used as a fluidized kneading material on the ground surface. It is used in applications such as troweling, and in many cases the mixing of powder and water depends on the experience of the plasterer.
  • plastering material containing shirasu balloon powder as an aggregate is known.
  • Japanese Patent Application Laid-Open No. 7-155739 discloses a lightweight mortar cosmetic material obtained by kneading a mixed material containing cement, fine powder of shirasu balloon, grains, or seed stone with SBR synthetic resin liquid and water. It is disclosed. Also, Japanese Patent Application Laid-Open No.
  • Hei 6 _ 1 0 7 9 6 describes a paste-like coating material obtained by mixing a room-temperature-crosslinking synthetic emulsion resin liquid with powder containing shirasu balloon, white cement, silica sand and the like. .
  • This coating material is mainly used as heat insulation for building exteriors.
  • Shirasu balloons have the effect of physically adsorbing the odor of room air, VOC (volatile organic compounds) in room air, or VOC generated from interior base materials. It is not desirable that the action is impaired.
  • a base treatment (before applying a primer or sealer to the base surface) is used to sufficiently adhere the plastering material to the base surface.
  • Treatment process and ground treatment to improve the adhesion of plastering material by forming irregularities in the ground material).
  • this kind of ground treatment may complicate the plastering process, or may result in a relatively large number of processes and time required for plastering.
  • the present invention has been made in view of such circumstances, and the object of the present invention is to obtain a desired sound absorbing property, workability, humidity control property, lightness, heat insulation and non-combustibility as a plastering material containing a shirasu balloon.
  • a plastering material containing a shirasu balloon.
  • pre-prepared powder can be kneaded with water relatively easily at the construction site without weighing and mixing the resin liquid, and it can be applied to the wall or ceiling surface without any special ground treatment. It is to provide a wet plastering material that can.
  • Another object of the present invention is to provide a plastering material that effectively exhibits a physical adsorption action and a chemical adsorption action for adsorbing odors or VOCs in room air, VOCs generated from interior base materials, and the like. Disclosure of the invention
  • the present invention is a plastering material comprising a shirasu balloon as a main material, comprising a powder containing polyvinyl alcohol powder as a binder that dissolves in water at room temperature or atmospheric temperature and is dry-cured at room temperature.
  • the present invention provides a plastering material characterized by being prepared as a wet plastering material that can be applied to a wall surface or ceiling surface by simply being kneaded with kneading water at the construction site.
  • the plastering material of the present invention can be transported to the construction site in the state of being stored in a can or bag as a pre-prepared powder.
  • a kneaded material that can be coated with a iron or roller can be easily obtained. Therefore, the powder raw material of the above blending can be obtained by the traditional method when the plasterer kneads on site with the appropriate amount of water, and the special or special skills for on-site blending can be obtained. Not needed.
  • the plastering material of the present invention exhibits the desired sound-absorbing property, workability, humidity control, light weight, heat insulating property and nonflammability as a plastering material containing a shirasu balloon.
  • the plastering material of the present invention is also prepared into a wet plastering material that can be applied to the wall or ceiling surface by simply carrying it to the construction site as a pre-mixed powder and kneading it with water at the construction site.
  • the wet plastering material obtained in this way can be applied to the wall surface or ceiling surface without requiring a special ground treatment.
  • the present invention is also a method for preparing a plastering material, characterized in that the wet plastering material is prepared by adding water and a liquid chemical adsorbent to the plastering material powder at a construction site and kneading them. Provide law.
  • the present invention further provides a cured product obtained by drying and curing the plastering material, wherein a chemical adsorbent is contained in a shirasu balloon.
  • the present invention also relates to a cured product of a wet plastering material mainly composed of a shirasu balloon, which is a cured product of a wet plastering material applied to a wall surface or a ceiling surface and cured, and mixed with the chemical adsorbent when the plastering material is kneaded. Is contained in the shirasu balloon.
  • FIG. 1 is a partial sectional front view schematically showing a hollow structure of a shirasu balloon.
  • Figure 2 is a photomicrograph of the Shirasu balloon.
  • Figure 3 is a photomicrograph of the Shirasu balloon.
  • FIG. 4 shows a diagram (Fig. 4 (A)) showing the results of the heat insulation / heat insulation test of the plastering material of the present invention, and a schematic cross-sectional view showing the methods of the heat insulation and heat insulation tests (Fig. 4 (B)). It is.
  • FIG. 5 is a diagram showing the test results of the formaldehyde adsorption test of the plastering material of the present invention.
  • FIG. 6 is a schematic cross-sectional view showing the kneading process of the plastering material of the present invention.
  • FIG. 7 is an indoor partial perspective view of a building showing a construction example of the plastering material of the present invention.
  • FIG. 8 is a conceptual diagram showing in principle the adsorption action such as VOC of the plastering material of the present invention.
  • FIG. 9 is a diagram showing the measurement results of the far-infrared emissivity for the plastering material of the present invention.
  • the particle size of the shirasu balloon is in the range of 40 to 1550, preferably in the range of 70 to 80, and the polyvinyl alcohol powder is granular or It is a powder in which powdered polyvinyl alcohol and granular or powdered sodium sulfate are mixed at a predetermined ratio (for example, a ratio of 80 to 90% polyvinyl alcohol and 10 to 20% sodium sulfate).
  • the plastering material includes 55% by volume or more of the above shirasu balloon, and includes 4 to 15% by volume of the polyvinyl alcohol powder. More preferably, the plastering material further includes an inorganic pigment or a colored aggregate obtained by firing and welding ceramic inorganic pigment on the surface of natural silica, volcanic ash or pumice having a predetermined particle size.
  • the plastering material is preferably blended so as to obtain a cured product specific gravity of 0.35 to 0.5, more preferably 0.35 to 0.4.
  • the plastering material of the present invention exhibits a far-infrared emissivity of 70% or more with respect to far-infrared rays in the wavelength range of 10 to 20 ⁇ under the temperature condition of 35.
  • a far-infrared emissivity of 70% or more with respect to far-infrared rays in the wavelength range of 10 to 20 ⁇ under the temperature condition of 35.
  • FIG. 1 is a partial sectional front view schematically showing a hollow structure of a shirasu balloon
  • FIGS. 2 and 3 are micrographs of the shirasu balloon.
  • Shirasu is known as a volcanic eruption widely distributed in Kyushu, Japan. Although the chemical composition of Shirasu is relatively stable, the mineral composition and particle size composition vary considerably depending on the location. Shirasu with a lot of glassy material is selected, dried, and instantly heated to about 100000 in a short time of 1 second or less, thereby softening the vitreous material of the silica particles and confining it to the glass. The water that has been produced can be gasified by heating, whereby the shirasu can be modified or modified into hollow foam particles. Shirasu balloons shown in FIGS. 1 to 3 are known as hollow foam particles produced by utilizing such properties unique to Shirasu.
  • the Shirasu Balloon has a porous structure as shown in Fig. 1 and is lightweight and absorbs moisture. It is known as a material with excellent properties and incombustibility.
  • wet plastering materials mixed with shirasu balloons do not exhibit sufficient performance as plastering materials in terms of ease of handling, strength after drying and curing, base adhesion, base adhesion strength, etc.
  • a relatively large amount of resin must be mixed with the Shirasu balloon powder, and as a result, the effects unique to Shirasu balloons are impaired.
  • the present inventor can fully exhibit the advantages unique to Shirasu balloons such as lightness, moisture absorption, and nonflammability, as well as ensuring good substrate adhesion or substrate adhesion strength, and further, primer treatment or A plastering material powder having the following composition was prepared so as to omit the pretreatment such as one-lar treatment.
  • Shirasu volcanic ash (1 to 1 / 5mm grains) 15 to 0%
  • Polyvinyl alcohol powder 4 7% The particle size of the shirasu balloon was in the range of 70 to 80.
  • a mixture of polyvinyl alcohol and sodium sulfate powder was used as the polyvinyl alcohol powder.
  • As such polyvinyl alcohol powder a blend of 80 to 90% by weight of polyvinyl alcohol powder and 10 to 20% by weight of sodium sulfate powder can be used.
  • Polyvinyl alcohol powder usually dissolves in warm water of 70 or more, but does not dissolve in water at room temperature or atmospheric temperature. For this reason, in general, it is often handled in the form of a solution.
  • the polyvinyl alcohol powder which is made of a powder obtained by mixing an appropriate amount of granular sodium sulfate with granular polyvinyl alcohol, dissolves in water at room temperature or atmospheric temperature, cures when the water evaporates, and forms a film by dehydration. Coat the shirasu balloon.
  • polyvinyl alcohol works as a binder but does not clog the surface of the shirasu balloon.
  • a drinkable tablet can be used as such a polyvinyl alcohol powder.
  • the base powder can be transported to the construction site as a pre-prepared powder in a can or bag.
  • a kneaded material that can be coated with a iron or roller can be obtained.
  • the powder raw material having the above composition can be prepared into a plastering kneaded material by a traditional method such as ordinary cement mortar when the plasterer kneads on site with an appropriate amount of water.
  • inorganic pigment is additionally added to the base powder.
  • the inorganic pigment is mixed with the base powder in an amount of 0.3% (volume%) or less, for example, about 0.15% (volume%).
  • a color base powder may be added to the base powder.
  • the color base powder natural silica stone, volcanic ash, pumice, etc. with uniform particle sizes are used as raw materials, and the surface is specially processed with inorganic pigments for ceramics, and colored aggregates are fired and welded in a high-temperature kiln. You may do it.
  • Such color base powder is acid resistant It is resistant to fading and discoloration when exposed to sunlight, wind, and rain.
  • such colored aggregates are nonflammable, do not generate gas smoke in the event of a fire, and are advantageous from the standpoint of fire prevention and fire resistance.
  • Base powder force The ratio of the base powder (volume ratio) is set to about 1: 0.05 to 0.20.
  • FIG. 4 (A) is a diagram showing the test results of the heat insulation / heat insulation test of the plastering material of the present invention
  • FIG. 4 (B) is a schematic sectional view showing the method of the heat insulation / heat insulation test.
  • the plastering material of the present invention and vinyl cloth were used as test specimens.
  • An aluminum plate with a vinyl cloth attached to an aluminum plate, an aluminum plate with the plastering material applied to a thickness of 1 mm, and an aluminum plate with the plastering material applied to a thickness of 2 mm were prepared.
  • the surface of the aluminum plate was heated with a Pana flame of a heat gun, and the surface temperature of the specimen (vinyl cloth surface temperature and plastering material surface temperature) was measured.
  • Fig. 4 (A) the surface temperature of the vinyl cloth reached about 60 ° C, but the surface temperature of the plastering material of the present invention was about 40 (coating thickness 2mm). It was.
  • the thermal conductivity of the plastering material of the present invention is about 0 ⁇ 06wZm 'K, glass wool (approx. O.lwZm'K), wood (approx. 0.2WZm, K), concrete (approx. L.SWZm'K) Compared to etc., it exhibits much higher heat insulation and heat insulation.
  • Figure 5 is a diagram showing the results of the formaldehyde adsorption test.
  • the formaldehyde adsorption test result of the plastering material of the present invention is shown in FIG. 5 together with the blank (glass plate) test result.
  • the formaldehyde concentration set to the initial concentration of 19 ppm decreased to less than lppm in about 3 hours.
  • the plastering material of the present invention exhibits an effective formaldehyde adsorption effect.
  • the formaldehyde adsorption test was conducted at the Chemical Substance Evaluation and Research Institute.
  • the plastering material of the present invention has a fine foam structure or porous structure of a shirasu balloon. Therefore, it was proved to exhibit excellent hygroscopicity and sound absorption. Further, the specific gravity of the plastering material of the present invention is 0.5 or less (the above composition (1)) or 0.35 to 0.4 (the above composition (2)), and is quite lightweight. .
  • shirasu balloon examples include the following physical properties. Viscosity: 5 to 500 m
  • Softening start temperature is about 1000
  • the present inventor prepared a powdery plastering material of 10 liters by using the following Shirasu balloon and mixing the powder of the plastering material with the following composition.
  • Color base powder 1. 50 liters
  • the polyvinyl alcohol powder is a powder in which 80 to 90% by weight of granular polyvinyl alcohol and 10 to 20% by weight of granular sodium sulfate are blended.
  • Shirasu volcanic ash fine particles and inorganic pigments may be used instead of the color base powder.
  • the present inventor added an appropriate amount of water to this powdery plastering material, kneaded on-site, and then applied this kneaded material to a concrete surface that has not been subjected to any pretreatment such as primer treatment or sealer treatment. Applied. The plastering material after drying and curing was sufficiently adhered to the concrete surface, and cracking and peeling were not observed at all. The present inventor also applied the kneaded material directly to the wall surface of the vinyl cloth (without performing pretreatment or the like). The plastering material after drying and curing adhered well to the vinyl cloth surface, and no cracking or peeling was observed at all, as was the case with the concrete surface.
  • the present inventor further applied the kneaded material to a ceiling surface that had not been subjected to a ground treatment.
  • the plastering material of the present invention which is lightweight and has good base adhesion, can be applied to the ceiling surface well.
  • the surface drying time of the plastering material after application is about 48 hours in winter and about 24 hours in summer. For the plastering material to dry completely, it takes about 4 days after application in winter and about 2 days in summer.
  • FIG. 6 is a schematic cross-sectional view showing a mode in which the powdery plastering material of the present example is kneaded with tap water in the field.
  • powder for about 4 liters of tap water Mix 10 liters and knead until a uniform paste is obtained while adjusting the amount of water appropriately.
  • FIG. 7 shows an interior perspective view of a building defined by a wall surface 1, a ceiling surface 2, and a floor surface 3.
  • the plastering material after kneading is applied to wall surface 1 or ceiling surface 2 using a gold trowel, wood trowel, pattern roller, etc.
  • it can be painted once, but it may be painted twice if desired.
  • twice apply once after the coated surface dries.
  • the plasterboard surface, mortar surface, concrete surface, veneer can be used as the application surface (base surface) on which this plastering material can be applied without applying sealer treatment or primer treatment.
  • the thickness (coating thickness) of the plaster material cured body 10 is set to 5 mm or less.
  • the plastering material after drying and curing adheres well to the coated surface and does not cause cracking or peeling.
  • the plastering material of the present invention can be applied to the construction surface without any sealer treatment or primer treatment of the construction surface in principle, except in exceptional cases, so it is extremely advantageous as a plastering material. is there.
  • plastering materials that can be applied directly to vinyl cloth surfaces have not been seen in the past, and the nature of the plastering material of the present invention that can be applied directly to vinyl cloth surfaces is notable. This is considered to be caused by the fact that the plastering material of the present invention is extremely light and has high adhesiveness.
  • the wall surface of the vinyl cloth can be repaired without removing the vinyl cloth.
  • the vinyl cloth may partially float or peel off due to long-term use.
  • a stable or the like is driven into the vinyl cloth surface with a tool such as a tucker, and the floated or peeled part is removed. It is desirable to apply plastering material after fixing to the wall.
  • the interior wall surface 1 1 or interior ceiling surface 1 2 finished with the plastering material of the present invention sufficiently exhibits the effects unique to the glass balloon.
  • Shirasu balloon effect As a Shirasu balloon effect, humidity control effect (the effect of absorbing moisture when indoor humidity is high, the effect of releasing moisture when dried), heat insulation effect (hollow porous structure), adsorption decomposition effect (adsorption decomposition of harmful components, odors, etc.) , Effects such as sound absorption effect (hollow porous structure), nonflammability, and lightness (Kaza specific gravity of Shirasu balloon is about 0.16 to 0.20). Note that the plastering material of this embodiment usually does not drip even if it is applied once, so that the construction process can be shortened and labor can be saved.
  • a porous Shirasu balloon mainly adsorbs odors in the air or VOC, etc., mainly due to physical adsorption, but the physical adsorption is generally understood as a reversible change associated with temperature, pressure, etc. That is, molecules adsorbed on the adsorbent by physical adsorption are likely to be released again.
  • chemisorption is generally recognized as an irreversible change, and odors in the air or VOCs adsorbed by the adsorbent are difficult to re-release.
  • Liquid chemical adsorbents such as graft polymerization polymer coatings are known as chemical adsorbents for reducing VOC such as formaldehyde generated from building materials.
  • examples of the graft polymerization polymer coating agent include “Grafton” (product of Grafton Co., Ltd.). This type of chemical adsorbent has been put into practical use because it has been evaluated for its low re-emission when applied to a wall or the like so as to form a coating film, and the ability to selectively adsorb adsorbents. .
  • the surface area of the wall surface of the room must be increased, and if it is simply applied to the surface of the wall body with a brush or the like, the chemical adsorption action is limited.
  • the plastering material of the present invention physically adsorbs formaldehyde by the porous structure of the shirasu balloon.
  • the Shirasu balloon exhibits a high thermal insulation effect, so that an increase in internal temperature is suppressed and formaldehyde re-release is unlikely to occur.
  • symbol b in FIG. 5 in the case of a blank (glass plate), the formaldehyde concentration starts to increase after about 25 hours (re-emission starts), whereas in the plastering material of the present invention, FIG. As shown by the symbol a, such an increase in formaldehyde concentration is unlikely to occur (difficult to re-release).
  • FIG. 6 is a conceptual diagram that shows in principle the adsorption action of VOC, etc. of plastering material mixed with liquid chemical adsorbent.
  • Fig. 8 (A) conceptually shows the surface structure of the plaster material cured body constructed on the wall or ceiling.
  • the room air 21 enters the shirasu barn 2 2 of the cured body from the surface 20.
  • the shirasu balloon 22 captures the air 21 that has entered the porous structure.
  • the inside of the shirasu balloon 22 has a large surface area, and a gap is formed between the shirasu balloons 22.
  • the chemical adsorbent 2 3 adhering to the inside of the Shirasu balloon 22 or the chemical adsorbent (not shown) adhering to the gap between the Shirasu balloon 2 2 is in the air 21.
  • the chemical adsorbent adhering in the Shirasu balloon 22 2 or between the Shirasu balloons 22 chemisorbs V O C or the like (symbol 25) generated from the building material (base material) on the wall surface 1 or the ceiling surface 2.
  • the plastering material of the present invention mixed with the chemical adsorbent exhibits a physical adsorption action by the shirasu balloon and also exhibits a high chemisorption action by the surface area expansion effect and the air trapping effect of the shirasu balloon.
  • the plastering material of the present invention further has a far infrared radiation effect.
  • FIG. 9 shows the far-infrared emissivity measurement results for the plastering material of the present invention.
  • the cured product of the plastering material of the present invention has a far-infrared emissivity of 80% or more (the theoretical maximum value of far-infrared is 100 0 (black) in the wavelength band 6-22.
  • the ratio of the radiation intensity of the sample This is the highest level of far-infrared radiation.
  • the effects of far-infrared rays are well known, but such building finishing materials that exhibit a high level of far-infrared radiation have not been confirmed in the past, and the plastering material of the present invention Is also very advantageous from the viewpoint of far-infrared radiation.
  • the white cement blended in the base powder is for obtaining the hardness of the plastering material after dry hardening, and sodium silicate (Natrium) may be used in place of the white cement. It is also possible to use methylcellulose instead of polypinyl alcohol.
  • a liquid air catalyst for example, trade name “SELFIEL” (product of Nichirin Chemical Co., Ltd.)
  • an aldehyde-specific catcher agent for example, trade name “Chemcat” (Otsuka Chemical Co., Ltd.) Products
  • the chemical adsorbent may be a liquid substance that can be mixed with the plastering material when the plastering material is kneaded, or may be a soluble substance that can be liquefied after being brought into the field.
  • the plastering material of the present invention is a wet finishing material that can be applied to a wall surface and a ceiling surface by being supplied to a construction site as a pre-prepared mixed powder and then being kneaded at room temperature or atmospheric temperature with kneading water added. Can be used as interior finishing material for a wide variety of buildings.

Abstract

A material for plaster work containing Shirasu balloon as a primary material, which further comprises a powder comprising a poly(vinyl alcohol) powder as a binder dissolving in water at room temperature or an atmospheric temperature and drying and hardening at room temperature. A wet material for plaster work is prepared by adding water to the above material for plaster work, followed by kneading. If desired, a liquid chemical adsorbing agent is added to the material for plaster work during kneading. The chemical adsorbing agent is contained inside the Shirasu balloon and exhibits chemical adsorption function.

Description

明 細 書  Specification
—左官材料 技術分野  —Technology field for plastering materials
本発明は、 左官材料に関するものであり、 より詳細には、 既調合の混合粉 体として建設現場に供給され、 混練水を添加して室温又は大気温度で現場混 練することにより、 壁面及び天井面に仕上げ材として塗布することができる 湿式左官材料に関するものである。 背景技術  The present invention relates to a plastering material, and more specifically, supplied to a construction site as a pre-mixed mixed powder, added with kneaded water, and kneaded at the room temperature or atmospheric temperature, so that walls and ceilings are obtained. It relates to wet plastering material that can be applied to the surface as a finish. Background art
建築物の内装仕上材として、 セメントモルタル等の左官材料が広く実用に 供されている。 左官材料は、 左官職人が施工面 (内装仕上げ下地面) にコテ 塗り可能な湿式材料として長年に亘つて多くの建築物の施工に使用されてき た。 代表的な左官材料として、 微細な土、 砂等の細骨材にセメントを混合し、 これに適量の混練水を加えて混練したセメントモルタルが挙げられる。 この ようなセメントモルタルの他、 樹脂モルタル、 セルフレベリング材、 合成樹 脂塗床等、 各種の左官材料が多くの建設現場で使用されてきた。  Plastering materials such as cement mortar are widely used as interior finishing materials for buildings. Plasterer materials have been used for many years in the construction of many buildings as wet materials that plasterers can trowel on construction surfaces (interior finishes). A typical plastering material is cement mortar in which cement is mixed with fine aggregates such as fine soil and sand, and an appropriate amount of kneaded water is added to the mixture. In addition to cement mortar, various plastering materials such as resin mortar, self-leveling material, and synthetic resin coating have been used at many construction sites.
一般に、 このような左官材料は、 粉体材料として袋又は容器等に収容され、 各建設現場に搬送され、 左官職人によって建設現場で水と混練され、 流動化 した混練材料として直ちに下地面等にコテ塗りされるといった使用形態で実 用されており、 多くの場合、 粉体と水との混合は、 左官職人の経験に依存し ている。  In general, such plastering material is stored in a bag or container as a powder material, transported to each construction site, kneaded with water at the construction site by a plasterer, and immediately used as a fluidized kneading material on the ground surface. It is used in applications such as troweling, and in many cases the mixing of powder and water depends on the experience of the plasterer.
近年、 断熱性能、 吸音性能等に優れた多様な左官材料が研究,開発されて いる。 この種の左官材料として、 シラスバルーンの粉体を骨材として含有し た左官材料が知られている。 例えば、 特開平 7— 1 5 7 3 7 9号公報には、 セメント、 シラスバルーンの微粉末、 粒又は種石等を含む混合材料を S B R 系合成樹脂液及び水と混練した軽量モルタル化粧材が開示されている。 また、 特開平 6 _ 1 0 0 7 9 6号公報には、 シラスバルーン、 白セメント、 珪砂等 を含む粉体に常温架橋型合成エマルジョン樹脂液を混合してなるペースト状 の塗材が記載されている。 この塗材は、 主として建物の外装用断熱材として 使用される。 In recent years, a variety of plastering materials with excellent thermal insulation and sound absorption performance have been researched and developed. As this type of plastering material, plastering material containing shirasu balloon powder as an aggregate is known. For example, Japanese Patent Application Laid-Open No. 7-155739 discloses a lightweight mortar cosmetic material obtained by kneading a mixed material containing cement, fine powder of shirasu balloon, grains, or seed stone with SBR synthetic resin liquid and water. It is disclosed. Also, Japanese Patent Application Laid-Open No. Hei 6 _ 1 0 7 9 6 describes a paste-like coating material obtained by mixing a room-temperature-crosslinking synthetic emulsion resin liquid with powder containing shirasu balloon, white cement, silica sand and the like. . This coating material is mainly used as heat insulation for building exteriors.
しかしながら、 シラスバルーンを用いた従来の左官材料は、 樹脂液等の樹 脂を現場混合すべき粉体として建設現場等に供給されるので、 樹脂液の計量 及び混合に伴う比較的厳密な現場管理が必要とされる。 このため、 この種の 左官材料は、 セメントモルタル等の伝統的左官材料のように左官職人が粉体 と水とを職人的な経験又は勘に頼って混練し、 或いは、 簡単な計量で粉体及 び水を混練するといつた簡易な現場混練作業では使用し難い。  However, conventional plastering materials using shirasu balloons are supplied to construction sites as a resin to be mixed with resin such as resin liquid, so relatively strict on-site management associated with the measurement and mixing of resin liquid Is needed. For this reason, this type of plastering material is made by mixing plasterers with powder and water, depending on the experience and intuition of craftsmen, as in traditional plastering materials such as cement mortar, or by simple weighing. And when kneading water, it is difficult to use in simple on-site kneading work.
また、 粉体に混合した樹脂は、 シラスバルーンのポーラス構造の目詰りを 生じさせることから、.シラスバルーン特有の効果 (調湿効果, 吸着効果、 吸 音効果、 吸音性等) は、 かなり失われる。 シラスバルーンは、 室内空気の臭 気や、 室内空気中の V O C (揮発性有機化合物、 volatile organic compounds) 又は内装下地材から発生する V〇 C等を物理吸着する作用を有 するので、 このような作用が損なわれることは、 望ましくない。  In addition, since the resin mixed in the powder causes clogging of the porous structure of the Shirasu balloon, the effects unique to the Shirasu balloon (humidity-adjusting effect, adsorption effect, sound-absorbing effect, sound-absorbing property, etc.) are considerably lost. Is called. Shirasu balloons have the effect of physically adsorbing the odor of room air, VOC (volatile organic compounds) in room air, or VOC generated from interior base materials. It is not desirable that the action is impaired.
更には、 シラスバルーンを含む従来の左官材料では、 これを壁面等の下地 に塗布する場合、 左官材料を下地面に十分に接着させるための下地処理 (プ ライマー又はシーラーを下地面に塗布する前処理工程や、 下地材に凹凸を形 成して左官材料の付着性を向上させる下地処理等) が必要とされる。 しかし、 このような下地処理は、 左官工程を煩雑化したり、 或いは、 比較的多くのェ 数及びェ期を左官工事に要する結果を招く。  Furthermore, in the case of conventional plastering materials including shirasu balloons, when this is applied to a base such as a wall surface, a base treatment (before applying a primer or sealer to the base surface) is used to sufficiently adhere the plastering material to the base surface. Treatment process and ground treatment to improve the adhesion of plastering material by forming irregularities in the ground material). However, this kind of ground treatment may complicate the plastering process, or may result in a relatively large number of processes and time required for plastering.
また、 このような下地処理を行ったとしても、 従来の左官材料では、 天井 面等の水平な見上げ面には塗布し難く、 仮に塗布したとしても、 仕上げ材の 長期安定性又は恒久性が懸念される。  Moreover, even with such a base treatment, it is difficult for conventional plastering materials to be applied to a horizontal looking-up surface such as a ceiling surface, and even if temporarily applied, there is concern about the long-term stability or durability of the finishing material. Is done.
本発明は、 このような事情に鑑みてなされたものであり、 その目的とする ところは、 シラスバルーンを含有する左官材料として所望の吸音性、 施工性、 調湿性、 軽量性、 断熱性及び不燃性を発揮するとともに、 既調合の粉体とし て建設現場に搬入し、 樹脂液の計量及び混合等を行わずに建設現場で比較的 容易に水と混練することができ、 しかも、 格別の下地処理を要することなく 壁面又は天井面に塗布することができる湿式左官材料を提供することにある。 本発明は又、 室内空気中の臭気又は V O Cや、 内装下地材から発生する V O C等を吸着する物理吸着作用及び化学吸着作用を効果的に発揮する左官材 料を提供することを目的とする。 発明の開示 The present invention has been made in view of such circumstances, and the object of the present invention is to obtain a desired sound absorbing property, workability, humidity control property, lightness, heat insulation and non-combustibility as a plastering material containing a shirasu balloon. As well as pre-prepared powder. Can be kneaded with water relatively easily at the construction site without weighing and mixing the resin liquid, and it can be applied to the wall or ceiling surface without any special ground treatment. It is to provide a wet plastering material that can. Another object of the present invention is to provide a plastering material that effectively exhibits a physical adsorption action and a chemical adsorption action for adsorbing odors or VOCs in room air, VOCs generated from interior base materials, and the like. Disclosure of the invention
上記目的を達成すべく、 本発明は、 シラスバルーンを主材とする左官材料 において、 室温又は大気温度で水に溶解し且つ室温で乾燥硬化するバインダ としてポリビニルアルコール粉末を含む粉体からなり、 粉体として施工現場 に搬入され、 施工現場において混練水と混練するだけで壁面又は天井面に塗 布可能な湿式左官材料に調製されるようにしたことを特徴とする左官材料を 提供する。  In order to achieve the above object, the present invention is a plastering material comprising a shirasu balloon as a main material, comprising a powder containing polyvinyl alcohol powder as a binder that dissolves in water at room temperature or atmospheric temperature and is dry-cured at room temperature. The present invention provides a plastering material characterized by being prepared as a wet plastering material that can be applied to a wall surface or ceiling surface by simply being kneaded with kneading water at the construction site.
本発明の左官材料は、 既調合の粉体として缶又は袋等に収容した状態で建 設現場に搬送することができる。 建設現場において適量の水を本発明の左官 材料に添加し、 混練するだけで、 コテ塗り又はローラ塗布可能な状態の混練 材料が容易に得られる。 従って、 上記配合の粉体原料は、 左官職人が適量の 水と一緒に現場混練するといつた伝統的な方法で左官用混練材料を得ること ができ、 現場配合のための特別又は特殊な技能は、 必要とされない。  The plastering material of the present invention can be transported to the construction site in the state of being stored in a can or bag as a pre-prepared powder. By simply adding an appropriate amount of water to the plastering material of the present invention and kneading at the construction site, a kneaded material that can be coated with a iron or roller can be easily obtained. Therefore, the powder raw material of the above blending can be obtained by the traditional method when the plasterer kneads on site with the appropriate amount of water, and the special or special skills for on-site blending can be obtained. Not needed.
本発明の左官材料は、 シラスバルーンを含有する左官材料としての所望の 吸音性、 施工性、 調湿性、 軽量性、 断熱性及び不燃性を発揮する。 本発明め 左官材料は又、 既調合の粉体として建設現場に搬入し、 建設現場で水と混練 するだけで壁面又は天井面に塗布可能な湿式左官材料に調製される。 しかも、 このようにして得られた湿式左官材料は、 格別の下地処理を要することなく 壁面又は天井面に塗布することができる。  The plastering material of the present invention exhibits the desired sound-absorbing property, workability, humidity control, light weight, heat insulating property and nonflammability as a plastering material containing a shirasu balloon. The plastering material of the present invention is also prepared into a wet plastering material that can be applied to the wall or ceiling surface by simply carrying it to the construction site as a pre-mixed powder and kneading it with water at the construction site. In addition, the wet plastering material obtained in this way can be applied to the wall surface or ceiling surface without requiring a special ground treatment.
本発明は又、 上記左官材料の粉体に水及び液状化学吸着剤を施工現場で加 えて混練し、 上記湿式左官材料を調製することを特徴とする左官材料調製方 法を提供する。 The present invention is also a method for preparing a plastering material, characterized in that the wet plastering material is prepared by adding water and a liquid chemical adsorbent to the plastering material powder at a construction site and kneading them. Provide law.
本発明は更に、 上記左官材料を乾燥硬化させた硬化体であって、 化学吸着 剤をシラスバルーン内に含むことを特徴とする左官材料硬化体を提供する。 本発明は又、 シラスバルーンを主材とする湿式左官材料の硬化体であって、 壁面又は天井面に塗布されて硬化した湿式左官材料の硬化体において、 左官材料の混練時に混合した化学吸着剤が前記シラスバルーン内に含まれ ることを特徴とする左官材料硬化体を提供する。  The present invention further provides a cured product obtained by drying and curing the plastering material, wherein a chemical adsorbent is contained in a shirasu balloon. The present invention also relates to a cured product of a wet plastering material mainly composed of a shirasu balloon, which is a cured product of a wet plastering material applied to a wall surface or a ceiling surface and cured, and mixed with the chemical adsorbent when the plastering material is kneaded. Is contained in the shirasu balloon.
このような左官材料調製方法又は左官材料硬化体によれば、 化学吸着剤の 化学吸着作用がシラスバルーンの表面積拡大効果及び空気捕捉効果によって 大きく向上する。 従って、 室内空気中のホルムアルデヒド等の V O Cや、 室 内空気中の臭気物質等を効果的に吸着する室内壁面又は天井面を施工するこ とができる。 また、 このような左官材料の塗布層又は塗膜は、 内装下地材か ら発生する V O C等を捕捉し、 吸着する。 図面の簡単な説明  According to such a plastering material preparation method or plastering material cured body, the chemical adsorption action of the chemical adsorbent is greatly improved by the surface area expansion effect and the air trapping effect of the shirasu balloon. Therefore, it is possible to construct indoor wall surfaces or ceiling surfaces that effectively adsorb VOC such as formaldehyde in indoor air and odorous substances in indoor air. In addition, such a plastering material coating or coating film captures and adsorbs VOCs generated from the interior base material. Brief Description of Drawings
図 1は、 シラスバルーンの中空構造を概略的に示す部分断面正面図である。 図 2は、 シラスバルーンの顕微鏡写真である。  FIG. 1 is a partial sectional front view schematically showing a hollow structure of a shirasu balloon. Figure 2 is a photomicrograph of the Shirasu balloon.
図 3は、 シラスバルーンの顕微鏡写真である。  Figure 3 is a photomicrograph of the Shirasu balloon.
図 4は、 本発明の左官材料の断熱 ·遮熱試験の試験結果を示す線図 (図 4 ( A) ) と、 断熱,遮熱試験の方法を示す概略断面図 (図 4 ( B ) ) である。 図 5は、 本発明の左官材料のホルムアルデヒド吸着試験の試験結果を示す 線図である。  Fig. 4 shows a diagram (Fig. 4 (A)) showing the results of the heat insulation / heat insulation test of the plastering material of the present invention, and a schematic cross-sectional view showing the methods of the heat insulation and heat insulation tests (Fig. 4 (B)). It is. FIG. 5 is a diagram showing the test results of the formaldehyde adsorption test of the plastering material of the present invention.
図 6は、 本発明の左官材料の混練工程を示す概略断面図である。  FIG. 6 is a schematic cross-sectional view showing the kneading process of the plastering material of the present invention.
図 7は、 本発明の左官材料の施工例を示す建築物の室内部分斜視図である。 図 8は、 本発明の左官材料の V O C等吸着作用を原理的に示す概念図であ る。  FIG. 7 is an indoor partial perspective view of a building showing a construction example of the plastering material of the present invention. FIG. 8 is a conceptual diagram showing in principle the adsorption action such as VOC of the plastering material of the present invention.
図 9は、 本発明の左官材料に関する遠赤外線放射率の測定結果を示す線図 である。 W FIG. 9 is a diagram showing the measurement results of the far-infrared emissivity for the plastering material of the present invention. W
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
本発明の好適な実施形態によれば、 上記シラスバルーンの粒径は、 4 0〜 1 5 0 の範囲、 好ましくは、 7 0〜8 0 の範囲であり、 上記ポリビニ ルアルコール粉末は、 粒状又は粉体のポリビニルアルコールと、 粒状又は粉 体の硫酸ナトリウムとを所定割合 (例えば、 ポリビニルアルコール 8 0〜 9 0 %、 硫酸ナトリウム 1 0〜2 0 %の割合) で混合した粉末である。  According to a preferred embodiment of the present invention, the particle size of the shirasu balloon is in the range of 40 to 1550, preferably in the range of 70 to 80, and the polyvinyl alcohol powder is granular or It is a powder in which powdered polyvinyl alcohol and granular or powdered sodium sulfate are mixed at a predetermined ratio (for example, a ratio of 80 to 90% polyvinyl alcohol and 10 to 20% sodium sulfate).
好ましくは、 左官材料は、 上記シラスバルーンを 5 5容積%以上含み、 上 記ポリビニルアルコール粉末を 4〜 1 5容積%含む。 更に好ましくは、 左官 材料は、 無機顔料、 或いは、 所定粒度の天然珪石、 火山灰又は軽石の表面に 陶磁器用無機顔料を焼成溶着してなる着色骨材を更に含む。  Preferably, the plastering material includes 55% by volume or more of the above shirasu balloon, and includes 4 to 15% by volume of the polyvinyl alcohol powder. More preferably, the plastering material further includes an inorganic pigment or a colored aggregate obtained by firing and welding ceramic inorganic pigment on the surface of natural silica, volcanic ash or pumice having a predetermined particle size.
上記左官材料は、 好ましくは、 0 . 3 5〜0 . 5、 更に好ましくは、 0 . 3 5〜 0 . 4の硬化体比重が得られるように配合される。  The plastering material is preferably blended so as to obtain a cured product specific gravity of 0.35 to 0.5, more preferably 0.35 to 0.4.
好ましくは、 本発明の左官材料は、 温度 3 5 の温度条件において、 波長 1 0〜 2 0 ^の帯域の遠赤外線に関し、 7 0 %以上の遠赤外線放射率を示す。 以下、 添付図面を参照して、 本発明の好適な実施例について詳細に説明す る。  Preferably, the plastering material of the present invention exhibits a far-infrared emissivity of 70% or more with respect to far-infrared rays in the wavelength range of 10 to 20 ^ under the temperature condition of 35. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
図 1は、 シラスバルーンの中空構造を概略的に示す部分断面正面図であり、 図 2及び図 3は、 シラスバルーンの顕微鏡写真である。  FIG. 1 is a partial sectional front view schematically showing a hollow structure of a shirasu balloon, and FIGS. 2 and 3 are micrographs of the shirasu balloon.
シラスは、 日本国九州地区に広く分布した火山噴出物として知られている。 シラスの化学成分は比較的安定しているが、 鉱物成分や粒度組成は、 その産 地によってかなり相違する。 ガラス質の多いシラスを選別し、 乾燥させ、 こ れを 1秒以下の短時間に瞬時に約 1 0 0 0 に加熱することによって、 シラ ス粒子のガラス質を軟化させ、 同時に、 シラスに閉じ込められていた水分を 加熱によってガス化することができ、 これにより、 シラスを中空状の発泡粒 に改質又は改変することができる。 このようなシラス特有の性質を利用して 製造した中空の発泡粒として、 図 1〜図 3に示すシラスバルーンが知られて いる。  Shirasu is known as a volcanic eruption widely distributed in Kyushu, Japan. Although the chemical composition of Shirasu is relatively stable, the mineral composition and particle size composition vary considerably depending on the location. Shirasu with a lot of glassy material is selected, dried, and instantly heated to about 100000 in a short time of 1 second or less, thereby softening the vitreous material of the silica particles and confining it to the glass. The water that has been produced can be gasified by heating, whereby the shirasu can be modified or modified into hollow foam particles. Shirasu balloons shown in FIGS. 1 to 3 are known as hollow foam particles produced by utilizing such properties unique to Shirasu.
シラスバルーンは、 図 1に示すようなポーラス構造を有し、 軽量性、 吸湿 性、 不燃性等に優れた素材として知られている。 しかしながら、 シラスバル ーンを混合した湿式左官材料は、 取扱の容易性、 乾燥硬化後の強度、 下地接 着性、 下地付着強度等において左官材料としての十分な性能を発揮し難く、 他方、 このような点を改善しょうとすると、 比較的多量の樹脂をシラスバル ーン粉体と混合しなければならず、 この結果、 シラスバルーン特有の効果が 損なわれると考えられてきた。 また、 このような課題をある程度まで仮に克 服し得たとしても、 シラスバルーンを混合した湿式左官材料をコンクリート 壁面等の下地面に塗布する場合には、 通常の左官材料と同様、 下地のプライ マー処理又はシーラー処理等を行う必要があり、 このような前処理を行うこ とが困難な壁面 (例えば、 ビニールクロス貼りの壁面) や、 天井面には、 シ ラスバルーンを混合した湿式左官材料は、 施工することが困難であると考え られてきた。 The Shirasu Balloon has a porous structure as shown in Fig. 1 and is lightweight and absorbs moisture. It is known as a material with excellent properties and incombustibility. However, wet plastering materials mixed with shirasu balloons do not exhibit sufficient performance as plastering materials in terms of ease of handling, strength after drying and curing, base adhesion, base adhesion strength, etc. In order to improve this point, it has been considered that a relatively large amount of resin must be mixed with the Shirasu balloon powder, and as a result, the effects unique to Shirasu balloons are impaired. Even if such problems can be overcome to a certain extent, when applying a wet plastering material mixed with shirasu balloons to the lower ground of a concrete wall or the like, as with normal plastering material, Wet plastering material with a mixture of glass balloons on the wall (for example, a wall with a vinyl cloth) or ceiling that is difficult to perform such pre-treatment. Has been considered difficult to construct.
本発明者は、 軽量性、 吸湿性、 不燃性等のシラスバルーン特有の利点を十 分に発揮し得るとともに、 良好な下地接着性又は下地付着強度を確保し、 し かも、 プライマ一処理又はシ一ラー処理等の前処理を省略すべく、 以下の配 合を有する左官材料の粉体を調製した。  The present inventor can fully exhibit the advantages unique to Shirasu balloons such as lightness, moisture absorption, and nonflammability, as well as ensuring good substrate adhesion or substrate adhesion strength, and further, primer treatment or A plastering material powder having the following composition was prepared so as to omit the pretreatment such as one-lar treatment.
ベース粉の配合 (容積%) ( 1 ) Formula of base powder (volume%) (1)
シラスバルーン粉体 5 5 〜 8 0 %  Shirasu Balloon Powder 5 5-80%
シラス粒 1 0 〜 2 5 %  Shirasu grains 10 to 25%
白セメン卜 3 1 0 %  White cement 3 1 0%
ポリビニルアルコール粉末 5 〜 1 5 %  Polyvinyl alcohol powder 5-15%
ベース粉の配合 (容積%) ( 2 ) Formula of base powder (volume%) (2)
シラスバルーン粉体 6 0 〜 7 5 %  Shirasu balloon powder 60-75%
シラス火山灰(1〜1 · 5mm粒) 1 5 〜 0 %  Shirasu volcanic ash (1 to 1 / 5mm grains) 15 to 0%
シラス火山灰微粒粒 1 5 〜 2 0 %  Shirasu volcanic ash fine particles 15 to 20%
白セメント 5 0 %  White cement 50%
メチルセルロース 1 〜 3 %  Methylcellulose 1-3%
ポリビニルアルコール粉末 4 7 % シラスバルーンの粒径は、 7 0〜 8 0 の範囲のものを使用した。 ポリ ビニールアルコール粉末として、 ポリビニールアルコール及び硫酸ナトリゥ ムの各粉体を混合したものを使用した。 このようなポリビニルアルコール粉 末として、 ポリビニルアルコール粉末 8 0〜 9 0重量%と、 硫酸ナトリウム 粉末 1 0〜2 0重量%とを配合したものを使用し得る。 Polyvinyl alcohol powder 4 7% The particle size of the shirasu balloon was in the range of 70 to 80. A mixture of polyvinyl alcohol and sodium sulfate powder was used as the polyvinyl alcohol powder. As such polyvinyl alcohol powder, a blend of 80 to 90% by weight of polyvinyl alcohol powder and 10 to 20% by weight of sodium sulfate powder can be used.
ポリビニルアルコール粉末は、 通常は、 7 0 以上の温水に溶解するが、 室温又は大気温度程度の水には溶解しない。 このため、 一般には、 溶液の状 態で取り扱われることが多い。 しかしながら、 粒状ポリビニルアルコールに 適量の粒状硫酸ナトリゥムを混合した粉末からなる上記ポリビニールアルコ ール粉末は、 室温又は大気温度程度の水に溶解し、 水の蒸発時に硬化し、 脱 水作用によりフィルム化し、 シラスバルーンをコーティングする。 しかも、 ポリビニルアルコールは、 バインダとして働く一方、 シラスバルーンの表面 を目詰りさせないと判明した。 なお、 このようなポリビニルアルコール粉末 として、 飲用錠剤 (医薬) の製造に使用されるものを使用することができる。 上記ベース粉は、 既調合の粉体として缶又は袋に収容した状態で建設現場 に搬送することができる。 建設現場において適量の水をベース粉に添加して 混練することにより、 コテ塗り又はローラ塗布可能な状態の混練材料が得ら れる。 このため、 上記配合の粉体原料は、 通常のセメントモルタル等の如く、 左官職人が適量の水と現場混練するといつた伝統的な方法で左官用混練材料 に調製することができる。 従って、 樹脂等の添加又は混合や、 二液混合型左 官材料等の如く、 現場配合のための特別又は特殊な技能は、 必要とされない。 所望により、 微量の無機顔料が上記ベース粉に付加的に配合される。 無機 顔料は、 0 . 3 % (容積%) 以下、 例えば、 0 . 1 5 % (容積%) 程度、 上 記ベース粉に混合される。  Polyvinyl alcohol powder usually dissolves in warm water of 70 or more, but does not dissolve in water at room temperature or atmospheric temperature. For this reason, in general, it is often handled in the form of a solution. However, the polyvinyl alcohol powder, which is made of a powder obtained by mixing an appropriate amount of granular sodium sulfate with granular polyvinyl alcohol, dissolves in water at room temperature or atmospheric temperature, cures when the water evaporates, and forms a film by dehydration. Coat the shirasu balloon. Moreover, it has been found that polyvinyl alcohol works as a binder but does not clog the surface of the shirasu balloon. In addition, what is used for manufacture of a drinkable tablet (medicine) can be used as such a polyvinyl alcohol powder. The base powder can be transported to the construction site as a pre-prepared powder in a can or bag. By adding an appropriate amount of water to the base powder and kneading at the construction site, a kneaded material that can be coated with a iron or roller can be obtained. For this reason, the powder raw material having the above composition can be prepared into a plastering kneaded material by a traditional method such as ordinary cement mortar when the plasterer kneads on site with an appropriate amount of water. Therefore, special or special skills for on-site blending are not required, such as addition or mixing of resins, etc., or two-component mixed plastering materials. If desired, a trace amount of inorganic pigment is additionally added to the base powder. The inorganic pigment is mixed with the base powder in an amount of 0.3% (volume%) or less, for example, about 0.15% (volume%).
変形例として、 カラーベース粉を上記ベース粉に付加的に配合しても良い。 カラーベース粉として、 粒度を揃えた天然珪石 ·火山灰 ·軽石等を素材とし て使用し、 その表面に陶磁器用無機顔料を特殊加工し、 高温窯炉にて焼成溶 着してなる着色骨材を使用しても良い。 このようなカラーベース粉は、 耐酸 性及び耐ァルカリ性を有するとともに、 日光 ·風雨等に曝露されたときに色 の退色変色を生じ難い。 また、 このような着色骨材は、 不燃性を有し、 火災 時にガス煙を発生させず、 防耐火上の観点からも有利である。 ベース粉: 力 ラーベース粉の割合 (容積比) は、 1 : 0. 0 5〜0. 2 0程度に設定され る。 As a modification, a color base powder may be added to the base powder. As the color base powder, natural silica stone, volcanic ash, pumice, etc. with uniform particle sizes are used as raw materials, and the surface is specially processed with inorganic pigments for ceramics, and colored aggregates are fired and welded in a high-temperature kiln. You may do it. Such color base powder is acid resistant It is resistant to fading and discoloration when exposed to sunlight, wind, and rain. In addition, such colored aggregates are nonflammable, do not generate gas smoke in the event of a fire, and are advantageous from the standpoint of fire prevention and fire resistance. Base powder: force The ratio of the base powder (volume ratio) is set to about 1: 0.05 to 0.20.
図 4 (A) は、 本発明の左官材料の断熱 ·遮熱試験の試験結果を示す線図 であり、 図 4 (B) は、 断熱,遮熱試験の方法を示す概略断面図である。  FIG. 4 (A) is a diagram showing the test results of the heat insulation / heat insulation test of the plastering material of the present invention, and FIG. 4 (B) is a schematic sectional view showing the method of the heat insulation / heat insulation test.
断熱 '遮熱試験においては、 試験体として、 本発明の左官材料と、 ビニー ルクロス (比較例) とが使用された。 ビニールクロスをアルミニウム板に貼 着したアルミニウム板、 上記左官材料を lmm厚に塗布したアルミニウム板、 上記左官材料を 2mm厚に塗布したアルミニウム板が用意された。 アルミニゥ ム板の面は、 ヒートガンのパーナ火炎で加熱され、 試験体の表面温度 (ビニ ールクロス表面温度及び左官材料表面温度) が測定された。 図 4 (A) に示 すように、 ビニールクロスの表面温度は、 約 6 0°Cに達したが、 本発明の左 官材料の表面温度は、 約 40で程度 (塗厚 2mm) であった。 本発明の左官材 料の熱伝導率は、 0 · 06wZm' K程度であり、 グラスウール.(約 O.lwZm' K) 、 木材 (約 0.2WZm, K) 、 コンクリート (約 l.SWZm' K) 等と比べ、 遥かに 高い断熱 ·遮熱性を発揮する。  Heat insulation In the heat insulation test, the plastering material of the present invention and vinyl cloth (comparative example) were used as test specimens. An aluminum plate with a vinyl cloth attached to an aluminum plate, an aluminum plate with the plastering material applied to a thickness of 1 mm, and an aluminum plate with the plastering material applied to a thickness of 2 mm were prepared. The surface of the aluminum plate was heated with a Pana flame of a heat gun, and the surface temperature of the specimen (vinyl cloth surface temperature and plastering material surface temperature) was measured. As shown in Fig. 4 (A), the surface temperature of the vinyl cloth reached about 60 ° C, but the surface temperature of the plastering material of the present invention was about 40 (coating thickness 2mm). It was. The thermal conductivity of the plastering material of the present invention is about 0 · 06wZm 'K, glass wool (approx. O.lwZm'K), wood (approx. 0.2WZm, K), concrete (approx. L.SWZm'K) Compared to etc., it exhibits much higher heat insulation and heat insulation.
図 5は、 ホルムアルデヒド吸着試験の試験結果を示す線図である。  Figure 5 is a diagram showing the results of the formaldehyde adsorption test.
本発明の左官材料のホルムアルデヒド吸着試験結果が、 ブランク (ガラス 板) の試験結果とともに、 図 5に示されている。 本発明の左官材料では、 初 期濃度 1 9 ppmに設定されたホルムアルデヒド濃度は、 約 3時間で lppm以 下に低下した。 ブランク (ガラス板) のホルムアルデヒド吸着試験結果との 対比より明らかなとおり、 本発明の左官材料は、 有効なホルムアルデヒド吸 着作用を発揮する。 なお、 ホルムアルデヒド吸着試験は、 財団法人化学物質 評価研究機構において行われた。  The formaldehyde adsorption test result of the plastering material of the present invention is shown in FIG. 5 together with the blank (glass plate) test result. In the plastering material of the present invention, the formaldehyde concentration set to the initial concentration of 19 ppm decreased to less than lppm in about 3 hours. As is clear from the comparison with the formaldehyde adsorption test result of the blank (glass plate), the plastering material of the present invention exhibits an effective formaldehyde adsorption effect. The formaldehyde adsorption test was conducted at the Chemical Substance Evaluation and Research Institute.
この他、 本発明者は多種の試験を行ったが、 これらの試験結果によれば、 本発明の左官材料は、 シラスバルーンの微細な泡状構造又はポーラス構造に よって優れた吸湿性及び吸音性を発揮すると判明した。 また、 本発明の左官 材料の比重は、 0.5以下(上記配合(1))又は0.35〜0.4(上記配合(2))でぁり、 かなり軽量である。. In addition, the present inventor has conducted various tests. According to these test results, the plastering material of the present invention has a fine foam structure or porous structure of a shirasu balloon. Therefore, it was proved to exhibit excellent hygroscopicity and sound absorption. Further, the specific gravity of the plastering material of the present invention is 0.5 or less (the above composition (1)) or 0.35 to 0.4 (the above composition (2)), and is quite lightweight. .
好適に使用可能なシラスバルーンとして、 以下の物性のものを例示し得る。 粘度: 5〜500 m  Examples of the shirasu balloon that can be suitably used include the following physical properties. Viscosity: 5 to 500 m
吸湿量: 0.08% (24時間 ·重量%) Moisture absorption: 0.08% (24 hours · weight%)
熱伝導率 : 0.05〜0.07 kcal/m-h-'C Thermal conductivity: 0.05 ~ 0.07 kcal / m-h-'C
軟化開始温度 約 1000で Softening start temperature is about 1000
融点 1200〜: L300°C Melting point 1200 ~: L300 ° C
強度 80〜; L00kg/cm2 (2分間静水圧をかける) Strength 80〜; L00kg / cm 2 (Apply hydrostatic pressure for 2 minutes)
成分 Si02 75〜77%、 A1203 12〜14%、 Fe203 1〜2%、 Na20Component Si0 2 75-77%, A1 2 0 3 12-14%, Fe 2 0 3 1-2%, Na 2 0
3〜4%、 K20 2 4%、 lgloss 2〜5% 3-4%, K 2 0 2 4%, lgloss 2-5%
本発明者は、 のシラスバルーンを使用し、 左官材料の粉体を以下の配合 で調合し、 1 0リットルの粉状左官材料を調製した。  The present inventor prepared a powdery plastering material of 10 liters by using the following Shirasu balloon and mixing the powder of the plastering material with the following composition.
シラスバルーン粉体 6. 00リッ トル  Shirasu balloon powder 6.00 liter
シラス粒 1. 25リッ トル  Shirasu grain 1.25 liters
白セメント 0. 50リッ トル  White cement 0.50 liter
ポリビニルアルコール粉末 0. 7 5リッ トル  Polyvinyl alcohol powder 0.7 7 5 liters
カラ—ベース粉 1. 50リツ 卜ル  Color base powder 1. 50 liters
ポリビニルアルコール粉末は、 粒状ポリビニルアルコール 80〜 90重 量%と粒状硫酸ナトリウム 1 0〜2 0重量%とを配合した粉末である。 なお、 左官材料硬化体の比重を軽減すべく、 カラーベース粉に換えて、 シラス火山 灰微粒粒及び無機顔料 (微量) を用いても良い。  The polyvinyl alcohol powder is a powder in which 80 to 90% by weight of granular polyvinyl alcohol and 10 to 20% by weight of granular sodium sulfate are blended. In order to reduce the specific gravity of the plaster material cured product, Shirasu volcanic ash fine particles and inorganic pigments (a trace amount) may be used instead of the color base powder.
本発明者は、 この粉状左官材料に適量の水を加え、 現場混練した後、 ブラ イマ一処理又はシ一ラー処理等の前処理を全く施していないコンクリート面 に対して、 この混練材料を塗布した。 乾燥硬化後の左官材料は、 コンクリー ト面に十分に接着し、 クラック発生や、 剥離等の現象は、 全く観られなかつ た。 本発明者は又、 この混練材料をビニールクロスの壁面に直に (前処理等を 行わずに) 塗布した。 乾燥硬化後の左官材料は、 ビニールクロス面に十分に 接着し、 コンクリート面に対する施工と同様、 クラック発生や、 剥離等の現 象は、 全く観られなかった。 The present inventor added an appropriate amount of water to this powdery plastering material, kneaded on-site, and then applied this kneaded material to a concrete surface that has not been subjected to any pretreatment such as primer treatment or sealer treatment. Applied. The plastering material after drying and curing was sufficiently adhered to the concrete surface, and cracking and peeling were not observed at all. The present inventor also applied the kneaded material directly to the wall surface of the vinyl cloth (without performing pretreatment or the like). The plastering material after drying and curing adhered well to the vinyl cloth surface, and no cracking or peeling was observed at all, as was the case with the concrete surface.
本発明者は更に、 下地処理を施していない天井面に上記混練材料を塗布し た。 軽量で、 しかも、 下地接着性が良好な本発明の左官材料は、 天井面に良 好に施工することが可能であった。  The present inventor further applied the kneaded material to a ceiling surface that had not been subjected to a ground treatment. The plastering material of the present invention, which is lightweight and has good base adhesion, can be applied to the ceiling surface well.
塗布後の左官材料の表面乾燥時間は、 冬季においては、 4 8時間程度であ り、 夏期においては、 2 4時間程度である。 左官材料が完全乾燥するには、 冬季においては、 塗布後 4日程度を要し、 夏期においては、 2日程度を要す る。  The surface drying time of the plastering material after application is about 48 hours in winter and about 24 hours in summer. For the plastering material to dry completely, it takes about 4 days after application in winter and about 2 days in summer.
図 6は、 本実施例の粉状左官材料を水道水と現場混練する態様を示す概略 断面図である。  FIG. 6 is a schematic cross-sectional view showing a mode in which the powdery plastering material of the present example is kneaded with tap water in the field.
使用において、 上述のベース粉及びカラーべ一ス粉を混合した本実施例の 粉状左官材料を容器内に密封し、 建設現場に搬入した後、 例えば、 水道水約 4リットルに対して粉体 1 0リツトルを混合し、 適当に水量を調節しながら、 均一なペースト状態になるまで混練する。 混合撹拌には、 比較的低速の撹拌 機を使用することが望ましい。  In use, after sealing the powdery plastering material of the present embodiment mixed with the above-mentioned base powder and color base powder in a container and carrying it to the construction site, for example, powder for about 4 liters of tap water Mix 10 liters and knead until a uniform paste is obtained while adjusting the amount of water appropriately. For mixing and stirring, it is desirable to use a relatively low-speed stirrer.
図 7には、 壁面 1、 天井面 2及び床面 3によって画成された建築物の室内 斜視図が示されている。  FIG. 7 shows an interior perspective view of a building defined by a wall surface 1, a ceiling surface 2, and a floor surface 3.
図 7に示すように、 混練後の左官材料を金ゴテ、 木ゴテ、 パターンローラ 一等を用いて壁面 1又は天井面 2に塗布する。 塗付けの際は、 1〜2回、 コ テを塗布面 (壁面 1、 天井面 2 ) 上で往復させながら、 気泡が入らない様に 内装壁面 1 1又は内装天井面 1 2を仕上げる。 通常は、 一度塗りで仕上げる ことができるが、 所望により、 二度塗りしても良い。 二度塗りする場合には、 一度塗りした面が乾燥した後に二度塗りを行う。 シーラー処理又はプライマ 一処理を施すことなく、 この左官材料を塗布することができる塗布面 (下地 面) として、 例えば、 石膏ボード面、 モルタル面、 コンクリート面、 ベニヤ (木製合板) 面、 ビニールクロス面、 ペンキ仕上面、 聚楽壁面、 砂壁面、 繊 維壁面、 A L C版面等が挙げられる。 好ましくは、 左官材料硬化体 1 0の厚 さ(塗厚)は、 5 mm以下に設定される。 乾燥硬化後の左官材料は、 塗布面に十 分に接着し、 クラック発生や、 剥離等の現象は、 生じない。 As shown in Fig. 7, the plastering material after kneading is applied to wall surface 1 or ceiling surface 2 using a gold trowel, wood trowel, pattern roller, etc. When applying, finish the interior wall surface 1 1 or interior ceiling surface 1 2 so that air bubbles do not enter while reciprocating the iron once or twice on the coating surface (wall surface 1, ceiling surface 2). Usually, it can be painted once, but it may be painted twice if desired. When applying twice, apply once after the coated surface dries. The plasterboard surface, mortar surface, concrete surface, veneer can be used as the application surface (base surface) on which this plastering material can be applied without applying sealer treatment or primer treatment. (Wooden plywood) surface, vinyl cloth surface, painted surface, Juraku wall surface, sand wall surface, fiber wall surface, ALC plate surface, etc. Preferably, the thickness (coating thickness) of the plaster material cured body 10 is set to 5 mm or less. The plastering material after drying and curing adheres well to the coated surface and does not cause cracking or peeling.
但し、 A L C等の如く吸水率の比較的高い下地の場合には、 左官材料の接 着性に支障はないものの、 左官材料の施工面が粉っぽくなることがあり得る。 このような場合には、 必要に応じてシーラー処理を施すことが望ましい。 な お、 シーラーとして、 水性シーラーを使用することが好ましい。 また、 左官 材料を既存のペンキ面に施工する場合、 ペンキとその下地面との付着の強さ を確認した上で施工することが望ましく、 また、 チョーキング現象 (白化現 象) 等が生じる場合には、 シーラー処理が必要となろう。 更には、 左官材料 をべニヤ面に塗布する場合、 必要に応じてベニヤ面のァク止め処理が必要と なる場合がある。  However, in the case of a substrate with a relatively high water absorption rate such as ALC, there is no problem with the adhesion of the plastering material, but the construction surface of the plastering material may become powdery. In such cases, it is desirable to apply a sealer treatment as necessary. It is preferable to use an aqueous sealer as the sealer. In addition, when applying plastering material to an existing paint surface, it is desirable to check the strength of adhesion between the paint and its ground surface, and when a choking phenomenon (whitening phenomenon) occurs. A sealer treatment would be required. Furthermore, if plastering material is applied to the veneer surface, the veneer surface may need to be rubbed if necessary.
本発明の左官材料は、 このような例外的な場合を除き、 原則として、 施工 面のシ一ラー処理又はプライマー処理を全く行うことなく、 施工面に塗布し 得るので、 左官材料として極めて有利である。 殊に、 ビニールクロス面に直 に塗布できる左官材料は、 過去に例がなく、 ビニールクロス面に直に塗布で きる本発明の左官材料の性質は、 注目に値する。 これは、 本発明の左官材料 が極度に軽量で、 しかも、 接着性が高いことに起因するものと考えられる。 例えば、 本発明の左官材料によれば、 ビニールクロスを除去せずにビニール クロスの壁面を改修することができる。 なお、 長年の使用によってビニール クロスが部分的に浮き又は剥がれることがあるが、 このような部分では、 ス テーブル等をタッカー等の工具でビニールクロス面に打込み、 浮いた部分又 は剥がれた部分を壁面に固定した後に左官材料を塗布することが望ましい。 . 本発明の左官材料により仕上げた内装壁面 1 1又は内装天井面 1 2は、 シ ラスバルーン特有の効果を十分に発揮する。 シラスバルーンの効果として、 調湿効果 (室内の湿度が高いときに吸湿し、 乾燥すると放湿する効果) 、 断 熱効果 (中空ポーラス構造) 、 吸着分解効果 (有害成分、 臭気等の吸着分解) 、 吸音効果 (中空ポーラス構造) 、 不燃性、 軽量性 (シラスバルーンのカザ比 重は約 0 . 16〜0 . 20) などの効果が挙げられる。 なお、 本実施例の左官材料 は、 通常は、 1回塗りであっても塗り垂れがなく、 従って、 施工工程が短縮 し、 手間が省けるなどの利点が得られる。 The plastering material of the present invention can be applied to the construction surface without any sealer treatment or primer treatment of the construction surface in principle, except in exceptional cases, so it is extremely advantageous as a plastering material. is there. In particular, plastering materials that can be applied directly to vinyl cloth surfaces have not been seen in the past, and the nature of the plastering material of the present invention that can be applied directly to vinyl cloth surfaces is notable. This is considered to be caused by the fact that the plastering material of the present invention is extremely light and has high adhesiveness. For example, according to the plastering material of the present invention, the wall surface of the vinyl cloth can be repaired without removing the vinyl cloth. The vinyl cloth may partially float or peel off due to long-term use. In such a part, a stable or the like is driven into the vinyl cloth surface with a tool such as a tucker, and the floated or peeled part is removed. It is desirable to apply plastering material after fixing to the wall. The interior wall surface 1 1 or interior ceiling surface 1 2 finished with the plastering material of the present invention sufficiently exhibits the effects unique to the glass balloon. As a Shirasu balloon effect, humidity control effect (the effect of absorbing moisture when indoor humidity is high, the effect of releasing moisture when dried), heat insulation effect (hollow porous structure), adsorption decomposition effect (adsorption decomposition of harmful components, odors, etc.) , Effects such as sound absorption effect (hollow porous structure), nonflammability, and lightness (Kaza specific gravity of Shirasu balloon is about 0.16 to 0.20). Note that the plastering material of this embodiment usually does not drip even if it is applied once, so that the construction process can be shortened and labor can be saved.
次に、 本発明の左官材料の化学物質吸着効果及び遠赤外線放射効果につい て説明する。  Next, the chemical substance adsorption effect and far infrared radiation effect of the plastering material of the present invention will be described.
空気中の物質を吸着する作用は、 物理吸着と化学吸着とに大別される。 ポ 一ラス構造のシラスバルーンは、 主として物理吸着作用よつて空気中の臭気 又は V O C等を吸着するが、 物理吸着の作用は、 温度、 圧力等と関連した可 逆変化として一般に把握される。 即ち、 物理吸着によって吸着物質に吸着し た分子は、 再放出し易い。 他方、 化学吸着は、 一般に不可逆変化として把握 され、 吸着物質に吸着された空気中の臭気又は V O C等は、 再放出し難い。 建材等から発生するホルムアルデヒド等の V O Cを低減するための化学吸 着剤として、 グラフト重合高分子塗膜剤等の液状化学吸着剤が知られている。 グラフト重合高分子塗膜剤として、 例えば、 「グラフトン」 (グラフトン株 式会社製品) が挙げられる。 この種の化学吸着剤は、 塗膜を形成するように 壁面等に塗布されたときに再放散が少ない点や、 吸着物質を選択的に吸着で きる点などが評価され、 実用化されている。 しかし、 このような吸着剤の作 用を高めるには室内壁面等の表面積を増大しなければならず、 単に刷毛等で 壁体表面等に塗布した状態では、 化学吸着作用に限界が生じる。  The action of adsorbing substances in the air is broadly divided into physical adsorption and chemical adsorption. A porous Shirasu balloon mainly adsorbs odors in the air or VOC, etc., mainly due to physical adsorption, but the physical adsorption is generally understood as a reversible change associated with temperature, pressure, etc. That is, molecules adsorbed on the adsorbent by physical adsorption are likely to be released again. On the other hand, chemisorption is generally recognized as an irreversible change, and odors in the air or VOCs adsorbed by the adsorbent are difficult to re-release. Liquid chemical adsorbents such as graft polymerization polymer coatings are known as chemical adsorbents for reducing VOC such as formaldehyde generated from building materials. Examples of the graft polymerization polymer coating agent include “Grafton” (product of Grafton Co., Ltd.). This type of chemical adsorbent has been put into practical use because it has been evaluated for its low re-emission when applied to a wall or the like so as to form a coating film, and the ability to selectively adsorb adsorbents. . However, in order to enhance the use of such an adsorbent, the surface area of the wall surface of the room must be increased, and if it is simply applied to the surface of the wall body with a brush or the like, the chemical adsorption action is limited.
図 5 (ホルムアルデヒド吸着試験結果) に示す如く、 本発明の左官材料は、 シラスバルーンのポーラス構造によってホルムアルデヒドを物理吸着する。 しかも、 シラスバルーンは、 高い断熱効果を発揮するので、 内部温度の上昇 が抑制され、 ホルムアルデヒドの再放出が生じ難い。 図 5に符号 bで示すよ うに、 ブランク (ガラス板) の場合、 約 2 5時間経過時にホルムアルデヒド 濃度が上昇に転じる (再放出が開始する) のに対し、 本発明の左官材料では、 図 5に符号 aで示すように、 そのようなホルムアルデヒド濃度の上昇は生じ 難い (再放出し難い) 。 このようなシラスバルーンの物理吸着効果と、 シラ スバルーンのポーラス構造とを更に有効に利用すべく、 グラフト重合高分子 塗膜剤等の液状化学吸着剤が粉状左官材料の混練時 (図 6 ) に添加される。 図 8は、 液状化学吸着剤を混合した左官材料の V O C等吸着作用を原理的 に示す概念図である。 As shown in Fig. 5 (formaldehyde adsorption test results), the plastering material of the present invention physically adsorbs formaldehyde by the porous structure of the shirasu balloon. In addition, the Shirasu balloon exhibits a high thermal insulation effect, so that an increase in internal temperature is suppressed and formaldehyde re-release is unlikely to occur. As shown by symbol b in FIG. 5, in the case of a blank (glass plate), the formaldehyde concentration starts to increase after about 25 hours (re-emission starts), whereas in the plastering material of the present invention, FIG. As shown by the symbol a, such an increase in formaldehyde concentration is unlikely to occur (difficult to re-release). The physical adsorption effect of this shirasu balloon and In order to make more effective use of the porous structure of the balloon, a liquid chemical adsorbent such as a graft polymer or coating film is added when the powdered plastering material is kneaded (FIG. 6). Fig. 8 is a conceptual diagram that shows in principle the adsorption action of VOC, etc. of plastering material mixed with liquid chemical adsorbent.
図 8 ( A ) には、 壁面又は天井面に施工された左官材料硬化体の表面構造 が概念的に示されている。 室内空気 2 1は、 表面 2 0から硬化体のシラスバ ル一ン 2 2に進入する。 シラスバルーン 2 2は、 ポーラス構造体内に進入し た空気 2 1を捕捉する。 しかも、 シラスバルーン 2 2の内部は、 大きな表面 積を有し、 シラスバルーン 2 2の間には、 間隙が形成される。 図 8 ( B ) に 示すように、 シラスバルーン 2 2の内部に付着した化学吸着剤 2 3、 或いは、 シラスバルーン 2 2の間隙に付着した化学吸着剤 (図示せず) は、 空気 2 1 中の臭気物質又は V O C等を効果的に化学吸着する。 また、 シラスバルーン 2 2内又はシラスバルーン 2 2間に付着した化学吸着剤は、 壁面 1又は天井 面 2の建材 (下地材) から発生した V O C等 (符号 2 5 ) を化学吸着する。 かくして、 化学吸着剤を混合した本発明の左官材料は、 シラスバルーンに よる物理吸着作用を発揮するとともに、 シラスバルーンの表面積拡大効果及 び空気捕捉効果によって高い化学吸着作用を発揮する。  Fig. 8 (A) conceptually shows the surface structure of the plaster material cured body constructed on the wall or ceiling. The room air 21 enters the shirasu barn 2 2 of the cured body from the surface 20. The shirasu balloon 22 captures the air 21 that has entered the porous structure. Moreover, the inside of the shirasu balloon 22 has a large surface area, and a gap is formed between the shirasu balloons 22. As shown in FIG. 8 (B), the chemical adsorbent 2 3 adhering to the inside of the Shirasu balloon 22 or the chemical adsorbent (not shown) adhering to the gap between the Shirasu balloon 2 2 is in the air 21. Effectively chemisorbs odorous substances or VOCs. In addition, the chemical adsorbent adhering in the Shirasu balloon 22 2 or between the Shirasu balloons 22 chemisorbs V O C or the like (symbol 25) generated from the building material (base material) on the wall surface 1 or the ceiling surface 2. Thus, the plastering material of the present invention mixed with the chemical adsorbent exhibits a physical adsorption action by the shirasu balloon and also exhibits a high chemisorption action by the surface area expansion effect and the air trapping effect of the shirasu balloon.
本発明の左官材料は更に、 遠赤外線放射作用を有する。 図 9には、 本発明 の左官材料に関する遠赤外線放射率の測定結果が示されている。  The plastering material of the present invention further has a far infrared radiation effect. FIG. 9 shows the far-infrared emissivity measurement results for the plastering material of the present invention.
図 9に示すように、 本発明の左官材料の硬化体は、 波長 6〜2 2 の帯域 において、 8 0 %以上の遠赤外線放射率 (遠赤外線の理論上の最高値を 1 0 0 (黒体) とした場合の試料の放射強度の比率) を発揮することが最近の研 究で判明した。 これは、 最高レベルの遠赤外線放射量といえる。 遠赤外線の 効果 (血行促進等) は、 周知のとおりであるが、 このような高レベルの遠赤 外線放射量を示す建築仕上げ材料は、 過去に確認されておらず、 本発明の左 官材料は、 遠赤外線放射の観点からも非常に有利である。  As shown in FIG. 9, the cured product of the plastering material of the present invention has a far-infrared emissivity of 80% or more (the theoretical maximum value of far-infrared is 100 0 (black) in the wavelength band 6-22. In recent studies, it was found that the ratio of the radiation intensity of the sample) This is the highest level of far-infrared radiation. The effects of far-infrared rays (blood circulation promotion, etc.) are well known, but such building finishing materials that exhibit a high level of far-infrared radiation have not been confirmed in the past, and the plastering material of the present invention Is also very advantageous from the viewpoint of far-infrared radiation.
以上、 本発明の好適な実施例について詳細に説明したが、 本発明は上記実 施例に限定されるものではなく、 特許請求の範囲に記載された本発明の範囲 内で種々の変形又は変更が可能である。 The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the above-described embodiments, and the scope of the present invention described in the claims. Various modifications or changes can be made.
例えば、 上記ベース粉に配合される白セメントは、 乾燥硬化後の左官材料 の硬さを得るためのものであり、 白セメントに代えてケィ酸ソーダ (ナトリ ゥム) を使用しても良い。 また、 ポリピニルアルコールに代えて、 メチルセ ルロースを使用することも可能である。 更には、 化学吸着剤として、 液状の 空気触媒 (例えば、 商品名 「セルフィ一ル」 (ニチリンケミカル株式会社製 品) ) 、 アルデヒド専用キャッチャー剤 (例えば、 商品名 「ケムキャッチ」 (大塚化学株式会社製品) ) 、 或いは、 V O C吸着効果又は脱臭効果等を発 揮する他の化学吸着剤を使用しても良い。 また、 化学吸着剤は、 左官材料の 混練時に左官材料に混合可能な液状物質であれば良く、 現場搬入後に液化可 能な可溶性物質であっても良い。 産業上の利用可能性  For example, the white cement blended in the base powder is for obtaining the hardness of the plastering material after dry hardening, and sodium silicate (Natrium) may be used in place of the white cement. It is also possible to use methylcellulose instead of polypinyl alcohol. Furthermore, as a chemical adsorbent, a liquid air catalyst (for example, trade name “SELFIEL” (product of Nichirin Chemical Co., Ltd.)), an aldehyde-specific catcher agent (for example, trade name “Chemcat” (Otsuka Chemical Co., Ltd.) Products))), or other chemical adsorbents that exhibit VOC adsorption or deodorization effects may be used. The chemical adsorbent may be a liquid substance that can be mixed with the plastering material when the plastering material is kneaded, or may be a soluble substance that can be liquefied after being brought into the field. Industrial applicability
本発明の左官材料は、 既調合の混合粉体として建設現場に供給し、 混練水 を添加した室温又は大気温度の現場混練によって、 壁面及び天井面に塗布す ることができる湿式仕上げ材料であり、 多種多様な建築物の内装仕上げ材と して使用することができる。  The plastering material of the present invention is a wet finishing material that can be applied to a wall surface and a ceiling surface by being supplied to a construction site as a pre-prepared mixed powder and then being kneaded at room temperature or atmospheric temperature with kneading water added. Can be used as interior finishing material for a wide variety of buildings.

Claims

請 求 の 範 囲 The scope of the claims
1 . シラスバルーンを主材とする左官材料において、 1. In plastering materials mainly made of shirasu balloons,
室温又は大気温度で水に溶解し且つ室温で乾燥硬化するバインダとしてポ リビニルアルコール粉末を含む粉体からなり、 粉体として施工現場に搬入さ れ、 施工現場において混練水と混練するだけで壁面又は天井面に塗布可能な 湿式左官材料に調製されるようにしたことを特徴とする左官材料。  It consists of a powder containing polyvinyl alcohol powder as a binder that dissolves in water at room temperature or atmospheric temperature and is dry-cured at room temperature. It is carried into the construction site as a powder and is simply kneaded with kneading water at the construction site. Or a plastering material prepared to be a wet plastering material that can be applied to the ceiling surface.
2. 前記シラスバルーンの粒径は、 4 0〜 1 5 0 mの範囲であることを特徴 とする請求項 1に記載の左官材料。  2. The plastering material according to claim 1, wherein the particle size of the shirasu balloon is in the range of 40 to 1550 m.
3. 前記ポリビニルアルコール粉末は、 硫酸ナトリウムの粉末を所定量混合 した粉末であることを特徴とする請求項 1又は 2に記載の左官材料。 3. The plastering material according to claim 1, wherein the polyvinyl alcohol powder is a powder obtained by mixing a predetermined amount of sodium sulfate powder.
4. 前記シラスバルーンを 5 5容積%以上含み、 前記ポリビニルアルコール 粉末を 4〜 1 5容積%含むことを特徴とする請求項 1乃至 3のいずれか 1項 に記載の左官材料。 4. The plastering material according to any one of claims 1 to 3, comprising 55% by volume or more of the shirasu balloon and 4 to 15% by volume of the polyvinyl alcohol powder.
5. 無機顔料又は着色骨材を更に含むことを特徴とする請求項 1乃至 4のい ずれか 1項に記載の左官材料。 5. The plastering material according to any one of claims 1 to 4, further comprising an inorganic pigment or a colored aggregate.
6. 乾燥硬化後の比重が、 0 . 3 5〜 0 . 5であることを特徴とする請求項 1 乃至 5のいずれか 1項に記載の左官材料。  6. The plastering material according to any one of claims 1 to 5, wherein the specific gravity after drying and curing is 0.35 to 0.5.
7. 請求項 1〜 6のいずれか 1項に記載の左官材料の粉体に水及び液状化学 吸着剤を施工現場で加えて混練し、 前記湿式左官材料を調製することを特徴 とする左官材料調製方法。  7. The plastering material, wherein the wet plastering material is prepared by adding water and a liquid chemical adsorbent to the plastering material powder according to any one of claims 1 to 6 at a construction site and kneading the mixture. Preparation method.
8. 請求項 1〜 6のいずれか 1項に記載の左官材料を乾燥硬化させた硬化体 であって、 化学吸着剤をシラスバルーン内に含むことを特徴とする左官材料 硬化体。  8. A cured product obtained by drying and curing the plastering material according to any one of claims 1 to 6, wherein the plastering material includes a chemical adsorbent in a shirasu balloon.
9. シラスバルーンを主材とする湿式左官材料の硬化体であって、 壁面又は 天井面に塗布されて硬化した湿式左官材料の硬化体において、 9. A cured product of a wet plastering material mainly composed of a shirasu balloon, which is applied to a wall surface or a ceiling surface and cured.
左官材料の混練時に混合した化学吸着剤が前記シラスバルーン内に含まれ ることを特徴とする左官材料硬化体。 A cured material for plastering material, wherein a chemical adsorbent mixed at the time of kneading the plastering material is contained in the Shirasu balloon.
10. 粒径 4 0〜 1 5 0 mの範囲の前記シラスバルーンを 5 5容積%以上含 み、 乾燥硬化後の比重が、 0 . 3 5〜0 . 5であることを特徴とする請求項 9に記載の左官材料硬化体。 10. The shirasu balloon having a particle size of 40 to 1550 m is contained by 55% by volume or more, and the specific gravity after drying and curing is 0.35 to 0.5. The plaster material cured body according to 9.
11. 室温又は大気温度で水に溶解し、 室温で乾燥硬化してバインダとして働 くポリビニルアルコール粉末が、 混練前の前記左官材料の粉体に含まれてい ることを特徴とする請求項 9又は 1 0に記載の左官材料硬化体。  11. Polyvinyl alcohol powder that dissolves in water at room temperature or atmospheric temperature, and is dried and cured at room temperature to act as a binder is contained in the plaster material powder before kneading. 10. A plaster material cured product as described in 10.
12. 温度 3 5 の温度条件で、 波長 1 0〜 2 0 の帯域の遠赤外線に関し、 7 0 %以上の遠赤外線放射率を有することを特徴とする請求項 9〜 1 1のい ずれか 1項に記載の左官材料硬化体。  12. The far-infrared emissivity of 70% or more with respect to far-infrared rays in a wavelength band of 10 to 20 under the temperature condition of temperature 35 is any one of claims 9 to 11 1 The plastered material cured product according to the item.
PCT/JP2005/024243 2004-12-27 2005-12-27 Material for plaster work WO2006070926A1 (en)

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KR20070089225A (en) 2007-08-30

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