WO2006047000A3 - Structural panel and method of fabrication - Google Patents

Structural panel and method of fabrication Download PDF

Info

Publication number
WO2006047000A3
WO2006047000A3 PCT/US2005/029419 US2005029419W WO2006047000A3 WO 2006047000 A3 WO2006047000 A3 WO 2006047000A3 US 2005029419 W US2005029419 W US 2005029419W WO 2006047000 A3 WO2006047000 A3 WO 2006047000A3
Authority
WO
WIPO (PCT)
Prior art keywords
structural panel
skin
structural
fabrication
cementitious
Prior art date
Application number
PCT/US2005/029419
Other languages
French (fr)
Other versions
WO2006047000A2 (en
Inventor
Mark David Heath
Original Assignee
Green Sandwich Technologies
Mark David Heath
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Green Sandwich Technologies, Mark David Heath filed Critical Green Sandwich Technologies
Publication of WO2006047000A2 publication Critical patent/WO2006047000A2/en
Publication of WO2006047000A3 publication Critical patent/WO2006047000A3/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/842—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
    • E04B2/845—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising a wire netting, lattice or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/842—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
    • E04B2/847—Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising an insulating foam panel
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/867—Corner details
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/8688—Scaffoldings or removable supports therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Panels For Use In Building Construction (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Laminated Bodies (AREA)

Abstract

A process for manufacturing a structural panel includes determining structural loads to be placed upon the structural panel. The structural panel is manufactured from at least two generally parallel and spaced-apart thin-shell cementitious skins that are joined by a truss. The thickness of each cementitious skin is selected to meet the structural loads to be placed thereon and each skin is shaped to center reinforcement in the skin.
PCT/US2005/029419 2004-10-22 2005-08-17 Structural panel and method of fabrication WO2006047000A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US62119504P 2004-10-22 2004-10-22
US60/621,195 2004-10-22
US11/105,177 US20050284088A1 (en) 1999-03-31 2005-04-12 Structural panel and method of fabrication
US11/105,177 2005-04-12

Publications (2)

Publication Number Publication Date
WO2006047000A2 WO2006047000A2 (en) 2006-05-04
WO2006047000A3 true WO2006047000A3 (en) 2007-07-05

Family

ID=36228196

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/029419 WO2006047000A2 (en) 2004-10-22 2005-08-17 Structural panel and method of fabrication

Country Status (2)

Country Link
US (1) US20050284088A1 (en)
WO (1) WO2006047000A2 (en)

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US7206726B2 (en) * 2002-03-20 2007-04-17 Composite Technologies, Corporation Method of designing partially composite concrete sandwich panels and such panels
CA2601585A1 (en) 2005-03-17 2006-09-28 Industrial Origami, Llc Precision-folded, high strength, fatigue-resistant structures and sheet therefor
GB2435054A (en) * 2006-02-09 2007-08-15 Frank William Layzell Building panel form
US8764207B2 (en) * 2006-09-26 2014-07-01 Jacque A. Neff Cementitious solar trough
MX2009004478A (en) 2006-10-26 2009-05-28 Ind Origami Inc Forming three dimensional object.
US20080155919A1 (en) * 2006-12-29 2008-07-03 Petros Keshishian Method of manufacturing composite structural panels and using superimposed truss members with same
US20080184663A1 (en) * 2007-02-07 2008-08-07 Armen Martirossyan Structural composite panel, method of fabrication, and construction
WO2008098217A2 (en) 2007-02-09 2008-08-14 Industrial Origami, Inc. Load-bearing three-dimensional structure
US8429871B2 (en) 2007-04-11 2013-04-30 Erla Dögg Ingjaldsdottir Affordable, sustainable buildings comprised of recyclable materials and methods thereof
US7941975B2 (en) * 2007-04-11 2011-05-17 Erla Dogg Ingjaldsdottir Affordable, sustainable buildings comprised of recyclable materials and methods thereof
US8364620B2 (en) 2008-07-17 2013-01-29 Boardman Paul B Method and apparatus for designing, producing, manufacturing and delivering personalized living environments
US8256173B2 (en) * 2008-11-17 2012-09-04 Skidmore, Owings & Merrill Llp Environmentally sustainable form-inclusion system
US9085678B2 (en) 2010-01-08 2015-07-21 King Abdulaziz City For Science And Technology Clean flame retardant compositions with carbon nano tube for enhancing mechanical properties for insulation of wire and cable
US8888481B2 (en) 2011-01-10 2014-11-18 Stable Concrete Structures, Inc. Machine for manufacturing concrete U-wall type construction blocks by molding each concrete U-wall construction block from concrete poured about a block cage made from reinforcing material while said block cage is loaded within said machine
US8871019B2 (en) 2011-11-01 2014-10-28 King Abdulaziz City Science And Technology Composition for construction materials manufacturing and the method of its production
US20140000199A1 (en) * 2012-07-02 2014-01-02 Integrated Structures, Inc. Internally Braced Insulated Wall and Method of Constructing Same
US8936164B2 (en) 2012-07-06 2015-01-20 Industrial Origami, Inc. Solar panel rack
US9580156B2 (en) * 2012-08-15 2017-02-28 0926084 B.C. Ltd. Floating dock
US9963885B2 (en) * 2012-09-27 2018-05-08 Max Life, LLC Wall panel
US9175486B2 (en) * 2013-03-12 2015-11-03 Icf Mform Llc Insulating concrete form (ICF) system with modular tie members and associated ICF tooling
ITPS20130009A1 (en) * 2013-05-23 2014-11-24 Angelo Candiracci PREFABRICATED PANEL STRUCTURE FOR FORMWORKS ENTRY AND RELATED PRODUCTION PROCEDURE
DE102013011083A1 (en) * 2013-07-02 2015-01-08 Groz-Beckert Kg Method for producing a concrete component, prefabricated component of a concrete component and concrete component
US9534384B2 (en) * 2015-03-27 2017-01-03 Keith N. Homenko Concrete and insulation composite structural building panels including angled shear connectors
WO2019140071A1 (en) * 2018-01-10 2019-07-18 Jencol Innovations, Llc Thermal break for concrete slabs
US10364571B1 (en) * 2018-01-11 2019-07-30 Morteza Moghaddam Lightweight structural panel
EP3847317A4 (en) * 2018-09-04 2022-09-21 Cortex Composites, Inc. Cementitious composite structure
US20220412085A1 (en) * 2019-09-04 2022-12-29 Mark E. Wilsey Building method
US11293179B2 (en) * 2019-10-09 2022-04-05 Blue Planet Technologies, Inc. Structural panels for buildings integrating 3D printed shells and method of fabrication

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US4125981A (en) * 1976-05-14 1978-11-21 Caledonian Moroccan Construction Ltd. S.A. Reinforced structures
US5487248A (en) * 1993-11-22 1996-01-30 Artzer; Richard F. Structural panel
US6272805B1 (en) * 1993-06-02 2001-08-14 Evg Entwicklungs- U. Verwertungs- Gesellschaft M.B.H. Building element

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US3232017A (en) * 1963-02-07 1966-02-01 Architectural Res Corp Insulated structural panel with synthetic foam core and ornamental facing of visiblediscrete particulate material
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US3879908A (en) * 1971-11-29 1975-04-29 Victor P Weismann Modular building panel
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US4541164A (en) * 1982-05-14 1985-09-17 Martin Monzon Indave Installation for the manufacture by a continuous process of compound panels for building construction
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US5058345A (en) * 1990-07-17 1991-10-22 Martinez Manuel J Reinforced structural panel and method of making same
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Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4125981A (en) * 1976-05-14 1978-11-21 Caledonian Moroccan Construction Ltd. S.A. Reinforced structures
US6272805B1 (en) * 1993-06-02 2001-08-14 Evg Entwicklungs- U. Verwertungs- Gesellschaft M.B.H. Building element
US5487248A (en) * 1993-11-22 1996-01-30 Artzer; Richard F. Structural panel

Also Published As

Publication number Publication date
WO2006047000A2 (en) 2006-05-04
US20050284088A1 (en) 2005-12-29

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