WO2006041445A1 - Enrobages antimicrobiens pour applications medicales - Google Patents
Enrobages antimicrobiens pour applications medicales Download PDFInfo
- Publication number
- WO2006041445A1 WO2006041445A1 PCT/US2004/031269 US2004031269W WO2006041445A1 WO 2006041445 A1 WO2006041445 A1 WO 2006041445A1 US 2004031269 W US2004031269 W US 2004031269W WO 2006041445 A1 WO2006041445 A1 WO 2006041445A1
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- WIPO (PCT)
- Prior art keywords
- group
- silane
- lower alkyl
- medical article
- formula
- Prior art date
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- 238000000576 coating method Methods 0.000 title claims abstract description 95
- 230000000845 anti-microbial effect Effects 0.000 title claims abstract description 48
- 239000000203 mixture Substances 0.000 claims abstract description 148
- -1 amino, mercapto Chemical class 0.000 claims abstract description 129
- 229910000077 silane Inorganic materials 0.000 claims abstract description 114
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 103
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 103
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- 238000000034 method Methods 0.000 claims abstract description 40
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 38
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 38
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 125000000524 functional group Chemical group 0.000 claims abstract description 31
- 230000036961 partial effect Effects 0.000 claims abstract description 31
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- 125000003118 aryl group Chemical group 0.000 claims abstract description 27
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 26
- 208000015181 infectious disease Diseases 0.000 claims abstract description 25
- 230000000813 microbial effect Effects 0.000 claims abstract description 21
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 27
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- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 claims description 19
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 9
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims description 9
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- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 5
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- 150000005215 alkyl ethers Chemical class 0.000 description 9
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- 239000000377 silicon dioxide Substances 0.000 description 9
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 9
- 229940124543 ultraviolet light absorber Drugs 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 8
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- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 7
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- MEACNHPYSUFTMA-UHFFFAOYSA-N n'-(1-triethoxysilylethyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)C(C)NCCN MEACNHPYSUFTMA-UHFFFAOYSA-N 0.000 description 1
- UEYZSVNIFMNMKZ-UHFFFAOYSA-N n'-(1-triethoxysilylpropan-2-yl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CC(C)NCCN UEYZSVNIFMNMKZ-UHFFFAOYSA-N 0.000 description 1
- MIGYPOSYZWTXNK-UHFFFAOYSA-N n'-(1-triethoxysilylpropan-2-yl)methanediamine Chemical compound CCO[Si](OCC)(OCC)CC(C)NCN MIGYPOSYZWTXNK-UHFFFAOYSA-N 0.000 description 1
- XRAYTRHUIGYKJR-UHFFFAOYSA-N n'-(1-trimethoxysilylpropan-2-yl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CC(C)NCCN XRAYTRHUIGYKJR-UHFFFAOYSA-N 0.000 description 1
- SYBYKFCBUZPCHZ-UHFFFAOYSA-N n'-(1-trimethoxysilylpropan-2-yl)methanediamine Chemical compound CO[Si](OC)(OC)CC(C)NCN SYBYKFCBUZPCHZ-UHFFFAOYSA-N 0.000 description 1
- RVTQZLMIVBKMFP-UHFFFAOYSA-N n'-(1-tripropoxysilylethyl)ethane-1,2-diamine Chemical compound CCCO[Si](OCCC)(OCCC)C(C)NCCN RVTQZLMIVBKMFP-UHFFFAOYSA-N 0.000 description 1
- UZGUKNWYSKQNHJ-UHFFFAOYSA-N n'-(1-tripropoxysilylpropan-2-yl)ethane-1,2-diamine Chemical compound CCCO[Si](OCCC)(OCCC)CC(C)NCCN UZGUKNWYSKQNHJ-UHFFFAOYSA-N 0.000 description 1
- PJGGDIXPQJAZGA-UHFFFAOYSA-N n'-(1-tripropoxysilylpropan-2-yl)methanediamine Chemical compound CCCO[Si](OCCC)(OCCC)CC(C)NCN PJGGDIXPQJAZGA-UHFFFAOYSA-N 0.000 description 1
- HNHARWVJLKJURT-UHFFFAOYSA-N n'-(2-triethoxysilylethyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CCNCCN HNHARWVJLKJURT-UHFFFAOYSA-N 0.000 description 1
- ZCJHAFBLRSYXFH-UHFFFAOYSA-N n'-(2-triethoxysilylethyl)methanediamine Chemical compound CCO[Si](OCC)(OCC)CCNCN ZCJHAFBLRSYXFH-UHFFFAOYSA-N 0.000 description 1
- ITBJJJXGNILUKA-UHFFFAOYSA-N n'-(2-triethoxysilylethyl)propane-1,3-diamine Chemical compound CCO[Si](OCC)(OCC)CCNCCCN ITBJJJXGNILUKA-UHFFFAOYSA-N 0.000 description 1
- MPVWTKVPRCGUAA-UHFFFAOYSA-N n'-(2-trimethoxysilylethyl)propane-1,3-diamine Chemical compound CO[Si](OC)(OC)CCNCCCN MPVWTKVPRCGUAA-UHFFFAOYSA-N 0.000 description 1
- LENBHCYFEWUNBE-UHFFFAOYSA-N n'-(2-tripropoxysilylethyl)ethane-1,2-diamine Chemical compound CCCO[Si](OCCC)(OCCC)CCNCCN LENBHCYFEWUNBE-UHFFFAOYSA-N 0.000 description 1
- WANRJOKXKXBYAG-UHFFFAOYSA-N n'-(2-tripropoxysilylethyl)methanediamine Chemical compound CCCO[Si](OCCC)(OCCC)CCNCN WANRJOKXKXBYAG-UHFFFAOYSA-N 0.000 description 1
- LCWRALGVVHJJLK-UHFFFAOYSA-N n'-(2-tripropoxysilylethyl)propane-1,3-diamine Chemical compound CCCO[Si](OCCC)(OCCC)CCNCCCN LCWRALGVVHJJLK-UHFFFAOYSA-N 0.000 description 1
- INJVFBCDVXYHGQ-UHFFFAOYSA-N n'-(3-triethoxysilylpropyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CCCNCCN INJVFBCDVXYHGQ-UHFFFAOYSA-N 0.000 description 1
- CHQOQJYESBTIJQ-UHFFFAOYSA-N n'-(3-triethoxysilylpropyl)methanediamine Chemical compound CCO[Si](OCC)(OCC)CCCNCN CHQOQJYESBTIJQ-UHFFFAOYSA-N 0.000 description 1
- PXEPBRRYHKUTDN-UHFFFAOYSA-N n'-(3-tripropoxysilylpropyl)ethane-1,2-diamine Chemical compound CCCO[Si](OCCC)(OCCC)CCCNCCN PXEPBRRYHKUTDN-UHFFFAOYSA-N 0.000 description 1
- WGQNATLAKCSIMZ-UHFFFAOYSA-N n'-(3-tripropoxysilylpropyl)methanediamine Chemical compound CCCO[Si](OCCC)(OCCC)CCCNCN WGQNATLAKCSIMZ-UHFFFAOYSA-N 0.000 description 1
- DVYVMJLSUSGYMH-UHFFFAOYSA-N n-methyl-3-trimethoxysilylpropan-1-amine Chemical compound CNCCC[Si](OC)(OC)OC DVYVMJLSUSGYMH-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000003182 parenteral nutrition solution Substances 0.000 description 1
- 230000008506 pathogenesis Effects 0.000 description 1
- 230000001717 pathogenic effect Effects 0.000 description 1
- 239000000546 pharmaceutical excipient Substances 0.000 description 1
- 125000000286 phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000003380 propellant Substances 0.000 description 1
- 229910052705 radium Inorganic materials 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 210000003625 skull Anatomy 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 230000009885 systemic effect Effects 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 201000005060 thrombophlebitis Diseases 0.000 description 1
- VBZKZUHVIFHDDD-UHFFFAOYSA-N tributoxy-[1-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C(CCC)OCC1CO1 VBZKZUHVIFHDDD-UHFFFAOYSA-N 0.000 description 1
- HBXRMPFDHZIUFJ-UHFFFAOYSA-N tributoxy-[1-(oxiran-2-ylmethoxy)ethyl]silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C(C)OCC1CO1 HBXRMPFDHZIUFJ-UHFFFAOYSA-N 0.000 description 1
- XQDYAOWPTAJENA-UHFFFAOYSA-N tributoxy-[1-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C(CC)OCC1CO1 XQDYAOWPTAJENA-UHFFFAOYSA-N 0.000 description 1
- AAIBUMCPBXSZDU-UHFFFAOYSA-N tributoxy-[2-(oxiran-2-ylmethoxy)ethyl]silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)CCOCC1CO1 AAIBUMCPBXSZDU-UHFFFAOYSA-N 0.000 description 1
- RXTGGEGRYABTMQ-UHFFFAOYSA-N tributoxy-[2-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)CC(C)OCC1CO1 RXTGGEGRYABTMQ-UHFFFAOYSA-N 0.000 description 1
- FQYWWLSIKWDAEC-UHFFFAOYSA-N tributoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)CCCOCC1CO1 FQYWWLSIKWDAEC-UHFFFAOYSA-N 0.000 description 1
- OHKFEBYBHZXHMM-UHFFFAOYSA-N triethoxy-[1-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CCO[Si](OCC)(OCC)C(CCC)OCC1CO1 OHKFEBYBHZXHMM-UHFFFAOYSA-N 0.000 description 1
- SJQPASOTJGFOMU-UHFFFAOYSA-N triethoxy-[1-(oxiran-2-ylmethoxy)ethyl]silane Chemical compound CCO[Si](OCC)(OCC)C(C)OCC1CO1 SJQPASOTJGFOMU-UHFFFAOYSA-N 0.000 description 1
- NFRRMEMOPXUROM-UHFFFAOYSA-N triethoxy-[1-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)C(CC)OCC1CO1 NFRRMEMOPXUROM-UHFFFAOYSA-N 0.000 description 1
- RWJUTPORTOUFDY-UHFFFAOYSA-N triethoxy-[2-(oxiran-2-ylmethoxy)ethyl]silane Chemical compound CCO[Si](OCC)(OCC)CCOCC1CO1 RWJUTPORTOUFDY-UHFFFAOYSA-N 0.000 description 1
- CFUDQABJYSJIQY-UHFFFAOYSA-N triethoxy-[2-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CC(C)OCC1CO1 CFUDQABJYSJIQY-UHFFFAOYSA-N 0.000 description 1
- KPNCYSTUWLXFOE-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CCO[Si](OCC)(OCC)CCC(C)OCC1CO1 KPNCYSTUWLXFOE-UHFFFAOYSA-N 0.000 description 1
- FFJVMNHOSKMOSA-UHFFFAOYSA-N trimethoxy-[1-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CCCC([Si](OC)(OC)OC)OCC1CO1 FFJVMNHOSKMOSA-UHFFFAOYSA-N 0.000 description 1
- FNBIAJGPJUOAPB-UHFFFAOYSA-N trimethoxy-[1-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)C(CC)OCC1CO1 FNBIAJGPJUOAPB-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- HTVULPNMIHOVRU-UHFFFAOYSA-N trimethoxy-[2-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CC(C)OCC1CO1 HTVULPNMIHOVRU-UHFFFAOYSA-N 0.000 description 1
- ZQPNGHDNBNMPON-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CO[Si](OC)(OC)CCC(C)OCC1CO1 ZQPNGHDNBNMPON-UHFFFAOYSA-N 0.000 description 1
- NHDIQVFFNDKAQU-UHFFFAOYSA-N tripropan-2-yl borate Chemical compound CC(C)OB(OC(C)C)OC(C)C NHDIQVFFNDKAQU-UHFFFAOYSA-N 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 210000003932 urinary bladder Anatomy 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
- 230000002792 vascular Effects 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- YNPXMOHUBANPJB-UHFFFAOYSA-N zinc;butan-1-olate Chemical compound [Zn+2].CCCC[O-].CCCC[O-] YNPXMOHUBANPJB-UHFFFAOYSA-N 0.000 description 1
- HKIRVJCLEHCVAL-UHFFFAOYSA-N zinc;propan-2-olate Chemical compound CC(C)O[Zn]OC(C)C HKIRVJCLEHCVAL-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/28—Materials for coating prostheses
- A61L27/34—Macromolecular materials
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
- A61L29/08—Materials for coatings
- A61L29/085—Macromolecular materials
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L31/00—Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
- A61L31/08—Materials for coatings
- A61L31/10—Macromolecular materials
Definitions
- invasive devices such as intravascular devices (catheters)
- a local or systemic infections including septic thrombophlebitis, endocarditis, bloodstream infections, and metastatic infection (e.g., osteomyelitis, endophthalmitis, arthritis) resulting from hematogenous seeding of another body site by a colonized catheter.
- Catheter-related infections particularly catheter-related bloodstream infections
- catheter-related bloodstream infections are associated with increased morbidity, mortality rates of 10% to 20%, prolonged hospitalization (mean of 7 days) and increased medical costs, in excess of $6,000 (1988 dollars) per hospitalization.
- morbidity mortality rates of 10% to 20%
- prolonged hospitalization mean of 7 days
- medical costs in excess of $6,000 (1988 dollars) per hospitalization.
- catheter-related infections While the pathogenesis of catheter-related infections is multifactorial, most infections appear to result from migration of skin organisms at the insertion site into the cutaneous catheter tract with eventual colonization of the catheter trip. Other important pathogenic determinants of catheter-related infection include properties of the material used to make the device and the intrinsic properties of the infecting organism. In vitro studies suggest that catheters made of polyvinyl chloride or polyethylene may be less resistant to the adherence of microorganisms that are catheters made of Teflon ® , silicone elastomer, or polyurethane. Some catheter materials also have surface irregularities that may further enhance microbial adherence and thus make microbial colonization and subsequent infection more likely to occur.
- a need exists for methods for preventing or inhibiting microbial infections related to the use of medical articles having surfaces that can be contaminated with microorganisms.
- a need exists for medical articles that have properties that reduce or eliminate the risk of microbial contamination or colonization and for methods of producing them.
- catheters that have antiseptic, antimicrobial, or sterile properties and for methods for producing them.
- the invention generally is related to inhibiting or preventing microbial infections on live tissue, medical devices and other articles used for medical applications.
- microbial infections are inhibited or prevented by a method that includes applying to live tissue or a medical article substrate an aqueous or non-aqueous composition that includes at least one silane of the general formula R ⁇ Si(OR 2 ) 4 .
- n is an interger of 1 or 2
- R 1 generally is a lower alkyl group, a C 6 -C 8 aryl group, or a functional group, such as vinyl, acrylic, amino, mercapto, or vinyl chloride functional group
- R 2 generally is a lower alkyl group.
- a partial condensate of a silanol of the formula R 1 Si(OH) 3 also can be used.
- the composition includes one or more additional ingredients, as described below.
- the method also includes reacting, e.g., forming a partial silanol condensate, and/or curing the silane, in the presence of the one or more ingredients, thereby forming an antimicrobial coating onto the live tissue or the medical article substrate.
- the invention is directed to a method for producing a medical article, such as, for example, a catheter, that has an antimicrobial coating.
- the method comprises applying to a surface of a medical device an aqueous or non-aqueous composition that includes at least one silane of the general formula R ⁇ Si(OR 2 ) 4 .
- n is an interger of 1 or 2
- R 1 generally is a lower alkyl group, a C 6 -C 8 aryl group, or a functional group, such as vinyl, acrylic, amino, mercapto, or vinyl chloride functional group
- R 2 generally is a lower alkyl group.
- a partial condensate of a silanol of the formula R 1 Si(OH) 3 also can be used.
- the composition includes one or more additional ingredients, as described below.
- the method also includes reacting, e.g., forming a partial silanol condensate, and/or curing the silane, in the presence of the one or more ingredients, thereby forming the antimicrobial coating.
- the invention is directed to a medical article having an antimicrobial coating produced by applying to a surface (interior and/or exterior) of a medical article, e.g., a device such as a catheter, the composition described above and reacting and/or curing the silane or silanol described above in the presence of one or more additional ingredients.
- the invention has many advantages.
- the aqueous or non-aqueous compositions used in the methods of the invention can be easily prepared and applied, using commercially available compounds.
- the compositions are believed to penetrate well into surface irregularities and to produce smooth and strongly adherent coatings when applied to medical articles. It is believed that the coatings have antimicrobial properties and have no toxic effects.
- commercially manufacturing the coated articles generally is expected to generate only a small amount of volatile organic compounds.
- the compositions employed to coat a medical article are believed to penetrate into surface irregularities, crevices and inclusions.
- the compositions are believed to have low cohesive forces and to tend to wick into micro-voids and even into inclusions as small as nanometer size.
- the invention is related to preventing or inhibiting microbial infections related to the use of medical articles.
- Such medical articles either directly contact internal organs, tissues, body cavities and fluids in a human or animal subject or can themselves remain external to the body but can transfer microorganisms to a human or animal subject indirectly, by contact with blood, plasma, oxygen, intravenous or feeding solutions, equipment used in preparation of dental or surgical cements and other media that are supplied to the subject, for instance, during transfusions, artificial breathing or intravenous feeding.
- medical articles include medical devices, in particular invasive medical devices that are used in surgical procedures, medical diagnosis, medical tests, chronic conditions, in veterinary, laboratory animals and other applications.
- these articles come in contact with internal organs, tissues, body cavities, e.g., bladder, veins, arteries, or with body fluids.
- catheters e.g., bladder, vascular, neurointerventional, angioplasty, urinary and other catheters known in the art
- biopsy or amniocentesis needles e.g., stents (e.g., urinary stents), intrauterine devices, shunts, cannulae, lines, tubes (e.g., oxygen, esophageal, gastroenteral, drainage, tracheal tubes), vena cava filters, devices related to ultrasound probes, sensors, wires, (e.g., guidewires, such as pacemaker leads), feeding tubes, heart bypass devices, heart circulation assist devices, proctoscopes and others.
- wires e.g., guidewires, such as pacemaker leads
- feeding tubes e.g., heart bypass devices, heart circulation assist devices, proctoscopes and others.
- Surgical implants such as, for instance, artificial joints, screws, plates (e.g., skull plates), dental or surgical cement substrates, leads or wires, artificial organs, (e.g., artificial hearts or artificial heart valves), dentures, contact lenses, implanted sensors, and others also can be coated as further described below.
- Yet other medical articles that can be coated with antimicrobial coatings include tubes, pouches, containers, valves, filters, surgery and testing equipment and other articles that are external to the body but which, through contact with body fluids (e.g., blood, plasma), intravenous feeding solutions, oxygen and through other means, can transfer infections-causing microorganisms to a human or animal subject.
- body fluids e.g., blood, plasma
- intravenous feeding solutions e.g., oxygen and through other means
- Medical articles included herein often are fabricated from a polymeric material, e.g., polyvinyl chloride, polyethylene, rubber, Teflon ® , silicone elastomers, polyurethane and others. They can include combinations of materials. Medical articles that have metal surfaces also can be used, hi other examples, the medical articles have ceramic or cement surfaces.
- a polymeric material e.g., polyvinyl chloride, polyethylene, rubber, Teflon ® , silicone elastomers, polyurethane and others. They can include combinations of materials. Medical articles that have metal surfaces also can be used, hi other examples, the medical articles have ceramic or cement surfaces.
- the medical articles can have any shape or dimensions, as known in the art. Either or both interior and exterior surfaces of medical articles can be coated by applying an aqueous or non-aqueous composition as further described below. In the case of a catheter, for example, it is preferred to form antimicrobial coatings on both interior and exterior surfaces. Internal tube surfaces are coated for tubing that remains external to the body and is used for transferring fluids to a human or animal subject; coating of external tube surfaces in such cases is optional.
- the compositions can be applied by dipping, wiping, painting (e.g., with a brash) spraying or other methods known in the art. Several coats can be overlaid one upon another. Optionally, the surface of the medical article are cleaned and/or pre- treated with a primer.
- components in the aqueous or non-aqueous composition undergo physical and/or chemical changes, e.g., solvent evaporation, crosslinking (curing), thereby forming the antimicrobial coating onto the surface of the medical article.
- Solvent evaporation and/or curing can occur at ambient condition or can be promoted or facilitated by heating, as is known in the art.
- the resulting medical articles have an antimicrobial coating.
- the medical articles that include the microbial coatings described herein, can be stored under sterile conditions, as known in the art, thereby reducing and minimizing exposure to microorganisms prior to use.
- Preferred coatings are non-toxic and can withstand contact with body fluids or chemical compounds typically used. Also preferred are coatings that have good adherence to the substrate and that do not peel or flake. In some embodiments, the coatings resist wear or cracking upon bending or folding of a flexible substrate. Coatings that are smooth and have reduced porosity are particularly preferred.
- the coatings are believed to have antimicrobial properties.
- antimicrobial refers to inhibition of, prevention of or protection against microorganisms such as, bacteria, microbes, fungi, viruses, spores, yeasts, molds and others generally associated with infections such as those contracted from the use of the medical articles described herein.
- the coated medical articles described herein protect against infections, it is believed that they are non-adherent towards microorganisms and that their smooth surfaces prevent penetration and propagation of microorganisms. In addition, the coatings are believed to fill surface interstices and thus prevent or minimize microbial colonization.
- aqueous or non-aqueous compositions and the resulting coatings can include or can be combined with additional antimicrobial, (e.g., antibacterial, antiviral, antifungal, etc.) agents or formulations, such as known in the pharmaceutical arts.
- additional antimicrobial e.g., antibacterial, antiviral, antifungal, etc.
- the antimicrobial coatings can further include zinc or other metallic species that impart antimicrobial properties.
- the invention is related to preventing or inhibiting microbial infections by applying antimicrobial compositions described herein onto live tissue in a human or animal.
- Dental tissues, skin, wounds or burns also may be protected against infection with the compositions described herein.
- Application can be by coating, spraying or other techniques known in the medical arts.
- Application and curing are conducted under conditions that do not adversely affect the living tissue. For instance, curing is conducted at ambient temperature or under mild heating to temperatures suitable for living tissue.
- the compositions When applied and cured onto a region of live tissue, the compositions form an antimicrobial coating onto that tissue region, that inhibits or prevents microbial growth or colonization.
- the compositions are applied at the base of teeth in a human or animal subject to form an antimicrobial coating, for example, for the prevention or treatment of gingivitis.
- antimicrobial compositions of the invention that are applied to living tissue can be formulated with additional pharmaceutically suitable excipients, or with other active agents, such as, for example, with additional antimicrobial, analgesic or anti-inflammatory agents.
- the aqueous or non-aqueous compositions and the resulting antimicrobial coatings include at least one organosilicon compound.
- Organosilicon compouds are known in the art. Examples include, but are not limited to, silanes, alkyl- or alkoxy-silanes, silanols, silicone fluids, silsesquioxanes and others.
- the antimicrobial coating can be produced by reacting and/or curing an aqueous or non-aqueous composition that includes a silane or a silanol partial condensate, in combination with one or more additional ingredients, onto the surface of the article Particularly preferred are coatings formed by employing the compounds and methods disclosed in the following U.S. Patents and Patent Applications, the teachings of which are incorporated herein by reference in their entirety: U.S. Patent No. 5,929,159, issued on July 27, 1999, to Schutt et al;
- living tissue or a medical article such as, for instance a catheter
- a medical article such as, for instance a catheter
- an oligomeric composition and method of coating described in U.S. Patent No. 5,929,159, issued on July 27, 1999, to Schutt, et al.
- the oligomeric coating composition is aqueous-based and includes an oligomeric siloxane binder and divalent metallic (M +2 ) ions, such as, for example, Cu +2 , Zn +2 , Ca +2 ,
- siloxane oligomeric binder also referred to as "siloxanol polymer” or "partial condensate of silanol” forms a silsesquioxane, e.g., methyl silane sesquioxide or CH 3 Si0 3/2 .
- the siloxane oligomeric binder can be synthesized in situ, for example by hydrolysis of precursors such as, for instance, monomethylalkoxysilane, e.g., methyltrimethoxysilane (CH 3 Si(OCH j ) 3 ) to form a partial condensate of methyl trisilanol.
- precursors such as, for instance, monomethylalkoxysilane, e.g., methyltrimethoxysilane (CH 3 Si(OCH j ) 3 ) to form a partial condensate of methyl trisilanol.
- the monomethylalkoxysilane also can be provided in a mixture with copolymerizable silane monomer(s).
- a copolymer may be formed from cohydrolyzed silanol, RSi(OH) 3 , of which methyl trisilanol comprises at least about 70% by weight, preferably at least about 75% by weight, and wherein R is a non-reactive organic moiety, such as, for example, e.g., lower alkyl, e.g., C 1 -C 6 alkyl, especially C 1 -C 3 alkyl, e.g., methyl, ethyl or n- or iso-propyl, vinyl, 3,3,3- trifluoropropyl, ⁇ -glycidyloxypropy, ⁇ -methacryloxypropyl, and phenyl.
- RSi(OH) 3 cohydrolyzed silanol
- methyl trisilanol comprises at least about 70% by weight, preferably at least about 75% by weight
- R is a non-reactive organic moiety, such as, for example, e.
- the amount of metal cation, (M +2 ) added can be based on the amount of silanol.
- the molar silane sesquioxide equivalent of the remaining silane mixture can be converted to the molar equivalent of methyl silane sesquioxide.
- the composition includes, on a weight basis of the total composition, from about 28% to 71%, preferably from about 31% to 71% silanol (of which at least about 70% is methylsilanol), from about 29% to about 39% water, from 0 to about 31%, preferably from about 15 to about 30%, isopropanol or other volatile organic solvent, and an M +2 ion or a mixture of such M +2 ions, within the range of from about 0.5 to 3 millimoles (gram x millimoles), preferably about 1.2 to 2.4 millimoles, per molar equivalent of the partial condensate calculated as methyl silane sesquioxide.
- the pH of the mixture is adjusted to mildly to slightly acidic, such as between 2.5 and 6.2, preferably 2.8 to 6.0, more preferably 3.0 to 6.0.
- the aqueous coating composition can include a dispersion of divalent metal cations (such as Ca +2 , Mn +2 , Cu +2 , and Zn +2 ) in a solution of water/lower aliphatic alcohol of the partial condensate of at least one silanol of the formula RSi(OH) 3 in which R is a radical selected from the group consisting of lower alkyl, vinyl, phenyl, 3,3,3- trifluoropropyl, ⁇ -glycidyloxypropyl and ⁇ -methacryloxypropyl, at least about 70 weight percent of the silanol being CH 3 Si(OH) 3 , acid in an amount sufficient to provide a pH in the range of from about 2.5 to about 6.2, and said divalent cations in an amount of from about 1.2 millimoles to about 2.4 millimoles per molar equivalent of the partial condensate, calculated as methyl silane sesquioxide.
- divalent metal cations such as Ca
- the coating composition can further contain colloidal silica (e.g., a 50% colloidal silica sol). Minor amounts, for instance, sufficient to provide up to about 40% of silane equivalent of the partial condensate, calculated as methyl silane sesquioxide, are preferred. Compositions that are free of colloidal silica are most preferred.
- the compositions include pigment, e.g., particulate polytetrafluoroethylene. When pigment is not included, the composition cures to a transparent glass-like finish.
- the aqueous-based coating composition can be prepared by combining two components.
- the first component is an acidic, aqueous solution, optionally including an alcohol or other suitable volatile organic solvent.
- the first component includes divalent metallic ions (M +2 ), wherein M is present in an amount sufficient to provide at least about 1.2 millimoles per molar equivalent of methyl silane sesquioxide calculated from the molar silane equivalents of silane contained in the second part or component.
- divalent metallic cations include Ca +2 , Mn +2 , Cu +2 , Zn +2 or mixtures thereof.
- the first component can further include a hydrosol, e.g., colloidal silica, preferably in small amounts, as discussed above.
- the second component is non-aqueous and contains a precursor of the siloxane oligomer.
- the second, non-aqueous component contains at least one silane, preferably trialkoxy silane of the formula RSi(OR 1 ) 3 , wherein R is as defined above, and R 1 is a hydrolyzable hydrocarbyl radical, preferably a C 1 -C 6 lower alkyl group, such as, methyl, ethyl, isopropyl, t-butoxy.
- R is as defined above
- R 1 is a hydrolyzable hydrocarbyl radical, preferably a C 1 -C 6 lower alkyl group, such as, methyl, ethyl, isopropyl, t-butoxy.
- at least 70 percent by weight of silane is CH 3 Si(OCH j ) 3 .
- Other hydrolizable silanes also can be employed.
- the second component also includes a non-aqueous (organic) solvent such as isopropanol or other compatible volatile organic solvent.
- a non-aqueous (organic) solvent such as isopropanol or other compatible volatile organic solvent.
- the first and second components can be combined in any order.
- the second (silane) component is slowly added to the aqueous acidic metal cation solution, under stirring.
- the silane(s) in the resulting mixture hydrolyze to the corresponding silanols which condense to form a partial condensate (siloxanol polymer) and raise the pH to a final pH in the range of from about 2.5 to about 6.2, preferably from about 2.8 to about 6.0, more preferably from about 3.0 to about 6.0.
- the composition can be applied to a substrate, such as to a surface of a medical article.
- the resulting oligomeric siloxane is ready for application in a few hours and has application potential for several days.
- the useful application time of the mixture can be extended by chilling to a temperature exceeding the freezing point of water.
- the composition dries and the siloxane oligomeric binder undergoes further condensation (curing) at ambient or elevated temperature conditions, to form a silsesquioxane, RSiO 372 , where R is as defined above, predominantly methyl silane sesquioxide, CH 3 SiO 372 .
- Cure of the applied coating mixture may be accelerated by heating nominally to 80° C.
- Air curing at ambient conditions is preferred.
- Low water levels can be employed.
- the amount of water may be maintained low to enhance the quality of the coating.
- Sufficient water amounts allow complete hydrolysis of the silane(s). If there is insufficient water, the siloxanes tend to cyclicize to form oily resins rather than hard films.
- Water levels also affect saturation of M 2+ ions.
- the volatile organic compounds (VOCs) e.g., methanol and/or isopropanol, or other lower alcohol, etc., may combine to a level no greater than 3.5 pounds per gallon in the presence of the condensate, water, ion solution and acid.
- VOCs volatile organic compounds
- the first component can be prepared by first determining the required aliquot of water to meet the VOC requirement and combining with the water, first the selected solution of a divalent cation followed by acidification to the desired pH (e.g., using acetic acid) after previously accounting for the possible addition of a colloidal silica sol and the neutralization of its sodium content.
- the aqueous coating composition can be applied by spreading, e.g., by wiping or brushing, by spraying or by dipping. Both manual and automated methods can be used, as known in the art.
- the surface of a medical article being coated can be pre-cleaned with a suitable agent or method, as known in the art.
- a primer also can be employed prior to coating. It is believed that these coating compositions utilize the reactivity of a silanol moiety with surface -oxy and/or -hydroxy species and promote the formation of a contiguous interfacial layer unaffected by surface and bulk diffusion of water, water vapor and oxygen.
- the resulting medical articles have strongly adherent, transparent protective surface coatings which, depending on the porosity of the substrate medical article, may extend from about several millimeters below the surface to throughout the entirety or majority of porous substrates. It is believed that the coatings have antimicrobial properties.
- a partial condensate of silanol e.g., a partial condensate of CH 3 Si(OH) 3
- a composition that includes a dispersion of colloidal silica in a lower aliphatic alcohol-water solution, as described in U.S. Patent Nos. 3,944,702, 3,976,497, 3,986,997 and 4,027,073.
- living tissue or a medical article is produced by employing the compounds and methods disclosed in U.S. Patent Application No. 2001/0032568 by Schutt, published on October 25, 2001.
- the composition includes one or more silanes, e.g., methyl- or phenyl- trimethoxysilane and is formulated in combination with an acidic or basic catalyst.
- silanes e.g., methyl- or phenyl- trimethoxysilane
- the coating composition is formed by combining component (A), one or both of components (B) and (C), with component (D).
- Component (A) includes at least one silane, (B) is a base component, (C) is an acid component, and (D) is water.
- component A includes at least one silane of the formula (1):
- R 1 is alkyl, preferably, a C 1 -C 6 alkyl group (the group may be a straight, cyclic, or branched-chain alkyl), such as methyl, ethyl, n- or iso-propyl, n- or iso-butyl, n-pentyl, cyclohexyl, and the like.
- R 1 preferably, a C 1 -C 4 alkyl group, e.g., methyl, ethyl, propyl or butyl group), aryl, such as a phenyl, or a functional group.
- Suitable functional groups include any groups, other than hydroxyl, (including alkoxy, aryloxy, etc.), which are hydrolyzable to provide, in situ, a reactive group (e.g., reactive hydrogen) which will react, in other than a condensation reaction, with the substrate itself, or other reactive components in or generated from the coating composition.
- a reactive group e.g., reactive hydrogen
- the functional groups in addition to the hydroxyl group (by hydrolysis of the (OR 2 ) groups), tend to form three-dimensional or cross-linked structure, as well known in the art.
- silanes of formula (1), wherein R 1 is an alkyl group or aryl group include, for example, methyltrimethoxysilane, etbyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, isopropyltrimethoxy silane, n-butyltrimethoxy silane, isobutyltrimethoxy silane, phenyltrimethoxy silane, preferably methyltrimethoxy silane.
- silanes of formula (1), wherein R 1 is a functional group include, for example, of N-(2-aminoethyl)-3-aminopropyltrimethoxy silane, 3-mercaptopropyltrimethoxy silane, 3-mercaptopropyltriethoxy silane, 3-aminopropyltriethoxy silane, 3-(meth)acryloxypropyltrimethoxy silane, 3-(meth)acryloxypropyltriethoxy silane, n-phenylaminopropyltrimethoxy silane, vinyltriethyoxy silane, vinyltrimethoxy silane, allyltrimethoxy silane, and others.
- Each R 2 is, independently, an alkyl group (i.e. a C 1 -C 6 straight or branched chain alkyl group, preferably a C 1 -C 4 alkyl group, such as a methyl group).
- component (A) includes mixtures of two or more silane compounds of formula (1). Mixtures of at least phenyltrimethoxysilane and methyltrimethoxysilane are preferred.
- total amounts of silane compounds of formula (1) is within the range of from about 40 to about 90 percent by weight, preferably from about 50 to about 85 percent by weight, based on the total weight of silanes, acid component and water.
- the base component (B) may be, for example, an inorganic base, such as, for example, calcium hydroxide, aluminum hydroxide or zinc hydroxide, or mixture thereof, or an organic base component, such as, for example, an aminosilane.
- component B includes a bistrifunctional silane, such as represented by the following formula 2:
- aminosilane or ketosilane catalyst according to formula (2) examples include, bis(trimethoxypropylsilane) amine, bis(trimethoxyethylsilane) amine, di(trimethoxybutylsilane) ketone, di(trimethoxypropylsilane) ketone, and the like.
- the silane compounds of formula (2) function as a less active basic catalyst, and generally do not require acidic passivation. Minor amounts, usually from about 1 to about 10 parts, preferably, from about 2 to about 8 parts, of compound of formula (2) per 100 parts of silane compound(s) of formula (1) generally are expected to provide satisfactory results.
- the acid component (C) examples include alkanoic acids, such as, for example, formic acid, acetic acid, propanoic acid, butyric acid, and inorganic acids, such as, for example, boric acid (H 3 BO 3 ) or ortho-phosphorous acid (H 3 PO 3 ).
- the acid component is acetic acid, boric acid or ortho-phosphorous acid, preferably, acetic acid.
- the acid may be added as free acid or as an inorganic salt thereof, such as alkali metal (e.g., sodium), alkaline earth metal (e.g., calcium), or ammonium salt.
- total amounts of the inorganic acid component are within the range of from about 0.3 to about 4 percent by weight, preferably from about 0.5 to about 3%, more preferably, from about 0.5 to about 2.5 percent by weight, based on the total weight of silanes, acid component and water.
- the preferred range is from about 0.1 to about 1.0 percent, preferably, from about 0.2 to about 0.7 percent, by weight, based on the total weight of the composition.
- the total amount of water is within the range of from about 10 to about 60 percent by weight, preferably from about 10 to about 45 percent by weight, based on the total weight of silanes, acid component and water.
- Some or all of the water may be provided by the acid or base component, when the component is supplied as an aqueous solution, e.g., 5% aqueous solution of ortho- phosphorous acid or saturated aqueous solution of boric acid (about 6% by weight of H 3 BO 3 ).
- the water is distilled or de-ionized water. It will be recognized by those skilled in the art, that these amounts may be increased or decreased and that the optimum amounts for any particular end use application may be determined by the desired performance. Li this regard, for example, when the amount of catalyst is reduced, the time to achieve freedom from tack will increase. Similarly, when the amount of the catalyst(s) is (are) increased, this may lead to increased rates of cracking, loss of adhesion and performance loss of the resulting coating.
- compositions of this embodiment may further include one or more additional additives for functional and/or esthetics effects, such as, for example, silicates, mono lower alkyl ether or ethylene glycol, epoxysilane, organic solvents and co-solvents, UV absorbers, metal catalysts and others.
- additional additives for functional and/or esthetics effects such as, for example, silicates, mono lower alkyl ether or ethylene glycol, epoxysilane, organic solvents and co-solvents, UV absorbers, metal catalysts and others.
- the optional ingredients may be used singly or in any combination in the coating compositions of this invention.
- Suitable silicates include ethyl or methyl orthosilicate or ethyl polysilicate. These silicates may be hydrolyzed, for example, from about 28% to about 52% silica. Especially preferred in this regard is tetraethylsilicate (TEOS) which has been subjected to controlled hydrolysis, providing a mixture of TEOS and, from about 20% to about 60% polydiethoxysilane oligomers. For example, a 50% hydrolysis product may be referred to herein as "polydiethoxysilane (50%).”
- TEOS tetraethylsilicate
- total amounts of silicate component are within the range of from 0 to about 45 percent by weight, preferably from 0 to about 25 percent by weight, based on the total weight of silanes, acid component and/or base component and water.
- mono-lower alkyl ether of alkylene (e.g., ethylene) glycol examples include mono-Cj-Cg-alkyl ethers of ethylene glycol, such as, for example, monomethyl ether, monoethyl ether, monopropyl ether, monobutylether, monopentylether or monohexylether, preferably monoethyl ether of ethylene glycol.
- total amounts of the mono-lower alkyl ether of ethylene glycol are within the range of from 0 to about 15 percent by weight, preferably from 0 to about 6 percent by weight, based on the total weight of silanes, acid component and/or base component and water.
- ultra-violet light absorber that can be used is titanium dioxide, preferably in finely powdered form, e.g., having an average particle diameter of about 20 nanometers (nm).
- Other inorganic or organic ultra-violet light absorbers may be employed.
- total amounts of the ultra-violet light absorber are within the range of from 0 to about 10 percent by weight, preferably from 0 to about 5 percent by weight, based on the total weight of silanes, acid component and water.
- organic solvents examples include lower alkanol, e.g., C 2 -C 4 alkanols, preferably isopropanol.
- organic solvents such as, for example, acetone, methyl ethyl ketone, ethyl acetate, and others may also be used.
- total amounts of organic solvent such as, lower alkanol are within a range of from 0 to about 50 percent by weight, preferably from 0 to about 30 percent by weight, based on the total weight of silane(s), acid component and/or base component and water. In some cases, higher amounts may be convenient, especially where, for example, the coating compositions are applied by spraying as an aerosol or mist.
- Metal catalysts include (i) colloidal aluminum hydroxide or (ii) metal alcoholates, such as those represented by the following formula (3):
- M is a metal of valence m (namely, from Groups IIIA, IVA, IEB or FVB of the periodic table of the elements, e.g., boron, titanium, aluminum, indium, yttrium, cerium, lanthanum, silicon, tin, hafnium, etc; alkoxides of boron, aluminum and titanium, for instance, are readily commercially available, and tend to be non-toxic);
- valence m namely, from Groups IIIA, IVA, IEB or FVB of the periodic table of the elements, e.g., boron, titanium, aluminum, indium, yttrium, cerium, lanthanum, silicon, tin, hafnium, etc; alkoxides of boron, aluminum and titanium, for instance, are readily commercially available, and tend to be non-toxic);
- R 3 is a lower alkyl group, e.g., C 1 -C 6 straight or branched chain alkyl group, preferably C 2 -C 4 alkyl group, most preferably, isopropyl, isobutyl or n-butyl; and m is an integer of 3 or 4.
- metal alcoholates of formula (2) include titanium alcoholates Of C 2 -C 4 alkanols, e.g., titanium tetraisopropoxide and titanium tetrabutoxide.
- double metal alcoholates of, for example, AlTi, AlZr, AlY, MgAl, MgTi, MgZr, etc. can also be used.
- total amounts of the colloidal aluminum hydroxide and/or metal alcoholate are within the range of from 0 to about 2.5 percent by weight, preferably from 0 to about 1 percent by weight, based on the total weight of the composition.
- the silane component (A) may be used in an amount of from about 15 to about 25 parts by weight, preferably as a mixture of from about 15 to about 20 parts by weight of methyltrimethoxysilane and from about 1 to about 5 parts by weight of phenyltrimethoxysilane; the base component (B), when present, is used in an amount of from about 0.1 to 3 weight percent, preferably from about 0.2 to 2.5 weight percent; the acid component (C), when present, is used in an amount of from about 0.2 to about 0.8 part by weight; the water (D) is used in an amount of from about 2.5 parts by weight to about 22 parts by weight; the silicate component is used in an amount of from 0 to about 15 parts by weight; the mono-lower alkyl ether of ethylene glycol is used in an amount of from 0 to about 3 parts by weight; the ultra-violet light absorber is used in an amount of from 0 to about 2 parts by weight; and lower alkanol is used in an amount of from 0 to
- the coating compositions include, metal catalysts which additionally provide a tint or coloration to the resulting coating.
- Chromium acetate hydroxide for example, can serve as a basic catalyst which provides a bluish tint to the resulting coating. This feature may be useful for providing coatings to medical articles having large surface areas and hard to reach regions, where visibility of the applied coating can assure total coverage of the areas to be coated, while avoiding wasting coating by excessive applications over already coated surfaces.
- the present coating composition may be formed by mixing the above-noted components and allowing them to react.
- a suitable reaction time is tvpically 4 to 12 hours, if no colloidal aluminum hydroxide and/or metal alcoholate is present. Shorter reaction times may be obtained in the presence of colloidal aluminum hydroxide and/or metal alcoholate. If no lower alkanol is present, frequent shaking may be employed to achieve a shorter reaction time.
- the coating composition may be provided as a two or three container system, e.g., the silane component and any silicate component, if present, being provided in a first container and all other components being provided in a second or second and third container.
- the water may be provided separately from the other components.
- the contents of the two or three containers may be mixed shortly prior to use and allowed to react for an appropriate reaction time, as noted above.
- the composition also can include one or more epoxysilane.
- a coating composition is prepared by combining
- R 1 and R 2 are as defined above,
- (B) base component especially hydroxides of calcium, zinc, and aluminum;
- the components (A), (B) and (D) are any of those described above in connection with the first embodiment.
- one or more of the other optional ingredients can be included, for example, the amino or keto silane compounds of formula (2), silicate component (F), metal alcoholate catalyst of formula (3), mono lower alkyl ether of alkylene glycol, UV absorbers, solvents and co-solvents, etc., as described above.
- Suitable epoxy silanes, component (E) include, for example, glycidoxy (C 1 -C 6 - alkyl)(tri-C 1 -C 3 alkoxy)silane, such as, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyldiisopropylethoxysilane, (3-glycidoxypropyl)methyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, and epoxy-functional silane compounds represented by the formula (4) OR 10 (4)
- R 10 , R 20 and R 30 independently, represent aliphatic or aromatic groups, especially, lower alkyl of from 1 to 6 carbon atoms, preferably C 1 -C 3 alkyl;
- EP represents glycidyl (e.g., glycidyloxy), cyclohexane oxide (epoxycyclohexyl) or cyclopentane-oxide (epoxycyclopentyl); and n is a number of from 1 to 4, preferably 1 , 2 or 3.
- Examples of the epoxy functional compounds represented by formula (4) include, ⁇ -glycidyloxymethyltrimethoxysilane, ⁇ -glycidyloxymethyltriethoxysilane, ⁇ -glycidoxymethyltripropoxysilane, ⁇ -glycidoxymethyltributoxysilane, ⁇ -glycidoxyethyltrimethoxysilane, ⁇ -glycidoxyethyltriethoxysilane, ⁇ -glycidoxyethyltripropoxysilane, ⁇ -glycidoxyethyltributoxysilane, ⁇ -glycidoxyethyltrimethoxysilane, ⁇ -glycidoxyethyltriethoxysilane, ⁇ -glycidoxyethyltripropoxysilane, ⁇ -glycidoxyethyltributoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxyprop
- the amount of the components (A), (B) and (D) may generally be the same amounts as previously disclosed.
- the amount of component (E) epoxysilane will generally be within the range of from about 1 to about 22 percent by weight, preferably, from about 2 to 16% by weight, based on the total weight of the composition.
- an aqueous silane-based coating composition is formed by combining as component (A) at least one organosilane of formula (1), as given above; (D) water; (J) (i) colloidal aluminum hydroxide, (ii) metal alcoholate of the previously given formula (3) or a mixture of (i) and (ii).
- Additional silane hydrolyzing catalyst including, for example, a compound of formula (2), or any of the other disclosed aminosilane or ketosilane catalysts, effective to inhibit gellation, may also be added in order to inhibit gellation and, thereby extend storage life and pot life.
- organosilanes of formula (1) and metal alcoholate of formula (3) are as mentioned above.
- the amount of organosilane(s) of formula (1) will be from about 10% to 50%, preferably, 12% to 35%, and the amount of the component (J) will be from about 0.05 to about 1.0 percent, preferably, from about 0.1 to about 0.8 percent, each based on the total weight of the composition
- Additional silane hydrolyzing agent and gellation inhibitors preferably include the aforementioned epoxide silanes (E).
- an aqueous organosilane coating composition is formed by combining (A) at least one organosilane of formula (1); (H) lower alkanol solvent; (D) water; and (K) chromium acetate hydroxide or other silane polymerization catalyst which will provide coloration to the resulting coating.
- the amount of the component (K) is, usually, up to about 2 percent by weight of the coating composition, preferably from about 0.1 to about 1.8%, especially, from about 0.4 to about 1.3% by weight, based on the total weight of the coating composition.
- One or more optional ingredients such as those discussed above may also be included in the compositions of this embodiment.
- an aqueous based organosilane coating composition is formed by admixing (A) at least one organosilane of formula (1); (D) water; (F) alkali metal silicate, preferably pre-hydrolyzed; (H) lower alkanol solvent; (J) the aforementioned metal catalyst (i) colloidal aluminum hydroxide, (ii) metal alcoholate of formula (3) as given above, or (iii) mixture of (i) and (ii).
- compositions of this embodiment may be selected from the same components and in the same amounts as previously described.
- an aqueous organosilane coating composition is formed by combining (A) at least one organosilane of formula (1); (B') at least one basic amine silane catalyst, (D) water, (E) epoxide silane: and (H) lower alkanol solvent.
- Examples of the basic amine silane catalyst, (B'), include, but are not limited to, aminoethyltriethoxysilane, ⁇ -aminoethyltrimethoxysilane, ⁇ -aaminoethyltriethoxysilane, ⁇ - aminoethyltributoxysilane, ⁇ -aminoethyltripropoxysilane, ⁇ -aminoethyltrimethoxysilane, ⁇ - aminoethyltriethoxysilane, ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltributoxysilane, ⁇ -aminopropyltripropoxysilane, ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltributoxysilane,
- N-aminopropyltrimethoxysilane N-( ⁇ -aminoethyl)- ⁇ -aminoethyltrimethoxysilane, N-( ⁇ - aminoethyl)- ⁇ -aminoethyltriethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminoethyltripropoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminoethyltrimethoxysilane, N-( ⁇ -aminoethyl)- ⁇ - aminoethyltriethoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminoethyltripropoxysilane, N-( ⁇ -aminoethyl)- ⁇ -aminopropyltrimethoxysilane, N-( ⁇ -aminoethyi)- ⁇ - aminopropyltriethoxysilane, N
- 3-(2-aminoethylamino)propyltrimethoxy silane also known as N-(2-aminoethyl)-3-aminopropyltrimethoxysilane
- 3-aminopropyltrimethoxy silane are preferred.
- Aminosilanes of formula (2), above, can also be used.
- a multivalent catalyst system may be used to polymerize the organosilane of formula (1).
- the mixed multivalent catalyst may include a divalent metal compound, such as hydroxide or carbonate of calcium, magnesium or other alkaline earth metal; a trivalent metal compound, such as, for example, boric acid or other compound of boron or aluminum; and a tetravalent metal compound, such as a compound of formula (3 -a): M'-COR 3 ⁇ (3-a)
- M 1 represent a tetravalent metal, such as titanium, or zirconium, and R 3 is as previously defined.
- the proportions of the respective catalysts may be selected based on the desired properties but generally in terms of metal ions, weight ratios of M +2 :M +3 :M +4 of from about 0.1-1:0.05-1 :0.1-2, preferably from about 0.4-1:0.2-1:0.5-1, are expected to provide good results.
- the coating composition contains as the major film- forming components, a mixture of one or more silane compounds of above formula (1), wherein R 1 in a first silane compound is a lower alkyl group, such as methyl or ethyl while in a second silane compound, R 1 is an aryl group, especially, phenyl. Additional silanes can be included.
- the ratio of the first silane compound to second silane compound is within a range of from about 3:1 to about 1:3, preferably, from about 1.5:1 to about 1:1.5, such as about 1 : 1 , on a weight basis.
- This composition also can include a small amount of moderately alcohol soluble to alcohol soluble basic activator for the silanes (either in the container, or in situ), especially, calcium hydroxide or tetramethylammonium hydroxide.
- the amount of calcium hydroxide is in the range of from about 0.4 to about 4, preferably, from about 1.2 to about 2.8 parts of basic activator, per 100 parts, in total, of silane compounds of formula (1).
- the formulation also includes a silicate, preferably, partially hydrolyzed silicate, such as, for example, hydrolysis product of tetraethylsilicate, e.g., polydiethoxysiloxane (about 50% solids).
- Amounts of the silicate, on a solids basis, per 100 parts of silane compounds of formula (1) generally are within the range of from about 1 to 16 parts, preferably, from about 2 to about 10 parts, more preferably, from about 4 to about 8 parts.
- the film-forming and catalyst ingredients are added to lower alcohol solvent, preferably, isopropyl alcohol. Relatively dilute solutions facilitate application by wiping (e.g., using a soft cloth, sponge, etc.) or spraying. Generally, from about 600 up to about 1500 parts of alcohol per 100 parts of silane compounds of formula (1) provide satisfactory results.
- An optional ingredient for this formulation is ⁇ -glycidyloxypropyltrimethoxysilane, or other epoxy silane compound, such as mentioned above.
- monovalent alkalis such as, for example, sodium hydroxide, potassium hydroxide, and the like can be too active for easy application of the composition, while other less active alkalies, require addition of acid catalyst to promote the reaction.
- the coating compositions of this invention when applied to a substrate, such as a medical article, will readily penetrate even narrow and microscopic crevices or pores of the substrate, to form strong adherent bonds with the substrate.
- the coating compositions described herein can be formulated as solventless, aqueous or non-aqueous systems (although, in most cases, at least a catalytic amount of water is eventually added, directly or taken from the atmosphere).
- the solventless systems may contain a mixture of methyltrimethoxysilane and phenyltrimethoxysilane and catalyst, e.g., metal alcoholate, such as, for instance, tetrabutoxytitanate.
- Suitable non-aqueous systems e.g., by addition of small amounts of diluent, especially, lower alcohol, such as, isopropanol), may also be used.
- the coating composition may be applied in any conventional manner, for instance by dipping, wiping, brushing or spraying.
- the spraying is carried out under an inert atmosphere, especially using dry N 2 propellant, as a result of which extra gloss and hardness is imparted to the resulting coating.
- inert atmosphere especially using dry N 2 propellant
- nitrogen gas impacting the substrate surface removes at least some of the adsorbed oxygen and water, while at the same time, its positive Joule-Thomson coefficient retards solvent evaporation and promotes film generation. Therefore, since any adsorbed oxygen and/or water would be expected to impair the qualities of the resultant coating, removal of these species by the N 2 gas stream, would tend to improve the qualities of the coating, including gloss and hardness.
- the present invention also provides coating compositions that can serve as primer compositions.
- a primer composition can be prepared by combining two or more polyfunctional organosilanes as previously described.
- Monofunctional e.g., organosilanes of formula (1) where R 1 is alkyl or aryl
- Silica and silicate or precursors thereof are also not included in the primer compositions.
- At least one of the polyfunctional organosilanes will preferably include polyamino group as R 1 in formula (1), namely, aminosilanes of the following formula (1-A)
- R a and R b are each, independently, alkyl of from 1 to 6 carbon atoms, preferably 1 to 4 carbon atoms, especially 2 to 4 carbon atoms; and R 2 is as defined above.
- Aminoethylaminopropyltrimethoxysilane, aminoethylaminobutyltrimetho- xysilane, aminoethylaminopropyltriethoxysilane are examples of aminosilane compounds of formula (1-A). '
- polyfunctional organosilanes such as vinylsilanes, acrylic silanes, methacrylic silanes, and the like, as described above, may be used in place of, or in addition to, the polyaminopolyfinctional organosilanes.
- At least one other polyfunctional organosilane which is an epoxysilane, including any of the epoxysilanes mentioned above, also can be included as one of the polyfunctional organosilanes of the primer coating composition.
- Suitable amounts of the polyfunctional organosilanes in the primer coating composition will generally range from about 1% to about 20%, by weight, preferably from about 2% to about 15%, more preferably from about 4% to 12%, by weight, of the composition.
- These amounts, for a primer containing two of the polyfunctional silane compounds generally correspond to from about 2% to about 40%, preferably from about 4% to about 30%, more preferably from about 8% to about 24%, by weight, of the total composition, before water addition.
- composition containing a mixture of (a) polyaminoorganosilane and (b) glycidyloxyorganosilane, in appropriate volatile organic solvent, preferably isopropyl alcohol the total amount of (a) plus (b) is preferably from about 5 to about 25 parts, more preferably, from about 10 to about 20 parts, per 100 parts of volatile organic solvent.
- weight ratios of (a):(b) in the range of from about 1:0.4 to 2, preferably 1:0.6 to 1.4, are expected to provide good results.
- the organic solvent e.g., isopropyl alcohol, solution of the polyfunctional organosilanes
- the resulting formulation is then generally ready to be applied to the substrate medical article in from about 5 minutes to about 1 hour, typically, in about 10 to about 30 minutes, such as about 15 minutes.
- a minor amount of water such as from about 1 to 2 parts water per 100 parts of solution (e.g., from about 0.5 to 1.0 parts water per 10 parts polyfunctional silanes) will be sufficient to catalyze the hydrolysis reaction.
- the primer composition may be applied to the substrate in any convenient manner, such as by wiping, brushing, dipping or spraying. Since the subject primer coating compositions do not form lumps, it is easy and convenient to apply by spraying, for example, using a number 4-6 nozzle with a pressure of about 20 psi. Preferably, the spray is in the form of a mist. It is not necessary to apply the composition uniformly since the coating will tend to flow together to provide a uniform continuous film.
- the primer coating compositions of this invention can be used in applications where exposure to alkali and/or acidic agents is anticipated.
- the coating compositions of the present invention are effective when applied to a coating (film) thickness (after cure) in the range of from about 5 to about 150 millionths of an inch, however, if desired, thicker films may be applied.
- the coating on living tissue or on the surface of a medical article is formed using the compounds and methods taught in U.S. Patent Application No. 2001/0056141, by Schutt, published on December 27, 2001.
- the compositions disclosed therein are non-aqueous coating compositions of oligomeric siloxane binder and a catalyst which promotes hydrolysis and which can become an integral part of the siloxane network.
- the coating is formed by combining
- R 1 represents a lower alkyl group, a phenyl group or a functional group containing at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional groups;
- R 2 represents a lower alkyl group; and, n is a number of 1 to 2;
- M represents a metal of valence m
- R 3 represents a lower alkyl group, and m is a number of 2 to 4.
- the non-aqueous coating composition is formed by combining components (A) and (B), as set forth above, and components (C) at least one silica component selected from the group consisting of methyl orthosilicate, ethyl orthosilicate, ethylpolysilicate and colloidal silica dispersed in lower alcohol and (D) an acid component selected from the group consisting of boric acid and boric acid dissolved in lower alcohol.
- the non-aqueous coating composition also can be formed by combining components (A), (B) and (D), as set forth above, with the proviso that a mixture of silane compounds of formula (1) is used, wherein at least one silane compound that has R 1 ⁇ -glycidyloxypropyltrimethoxy is present in the mixture.
- R 1 is alkyl, preferably, a C 1 -C 6 alkyl group (the group may be a straight, cyclic, or branched-chain alkyl), such as methyl, ethyl, n- or iso-propyl, n- or iso-butyl, n-pentyl, cyclohexyl, and the like, preferably a C 1 -C 4 alkyl group, most preferably a methyl, ethyl, propyl or butyl group), aryl, such as a phenyl, or a functional group or groups, such as vinyl, acrylic, methacrylic, amino, mercapto, or vinyl chloride functional group, e.g., 3,3,3-trifluoropropyl, ⁇ -glycidyloxypropyl, ⁇ -methacryloxypropyl, N- (2-aminoethyl)-3-aminopropyl, aminoprop
- silanes of formula (1), wherein R 1 is an alkyl group or aryl group, and n is 1, include methyltrimethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, n- propyltrimethoxysilane, n-propyltriethoxysilane, isopropyltrimethoxysilane, n-butyltrimethoxysilane, isobutyltrimethoxysilane, phenyltrimethoxysilane, preferably methyltrimethoxysilane, phenyltrimethoxysilane, and mixtures thereof.
- R 1 is a functional group
- the silane compounds may be represented by, for example, dimethyldimethoxysilane, diethyldimethoxysilane, diphenyldimethoxysilane, methylethyldimethoxysilane, divinyldimethoxysilane, methyl- ⁇ -glycidyloxypropyldimethoxysilane, and the like.
- functional groups include any group, other than hydroxyl, (including alkoxy, aryloxy, etc.), which is hydrolyzable to provide, in situ, a reactive group (e.g., reactive hydrogen) which will react, in other than a condensation reaction, with the substrate itself, or other reactive components in or from the coating composition.
- the functional groups in addition to the hydroxyl group (by hydrolysis of the (OR 2 ) groups), tend to form three-dimensional or cross-linked structure, as known in the art.
- Mixtures of two or more silane compounds of formula (1) can be used. Mixtures of at least phenyltrimethoxysilane and methyltrimethoxysilane are preferred.
- total amounts of silane compounds of formula (1) are within the range of from about 50 to about 99.6 percent by weight, preferably from about 60 to about 98 percent by weight, more preferably, from about 70 to about 97.5%, by weight, based on the total weight of the composition.
- the component (B) functions as a catalyst for the silane component (A).
- metal alcoholates (B)(ii) is represented by the following formula (3):
- M is a metal of valence m (namely, from Groups IIIA, FVA 5 HB or IVB of the periodic table of the elements), e.g., boron, titanium, aluminum, indium, yttrium, cerium, lanthanum, silicon, tin, hafnium, etc; boron, aluminum and titanium, for example, are commercially available, and tend to be non-toxic.
- valence m namely, from Groups IIIA, FVA 5 HB or IVB of the periodic table of the elements
- R 3 is a lower alkyl group, e.g., C 1 -C 6 straight or branched chain alkyl group, preferably C 2 -C 4 alkyl group, most preferably, isopropyl, isobutyl or n-butyl.
- metal alcoholates of formula (3) include metal alcoholates Of C 2 -C 4 alkanols, e.g., titanium tetraisopropoxide (also may be referred to as tetraisopropoxytitanate), titanium tetrabutoxide, aluminum triisopropoxide, zinc diisopropoxide, zinc di-n-butoxide, calcium diisopropoxide, calcium diisobutoxide, boron triisopropoxide, boron triisobutoxide, and the like.
- titanium tetraisopropoxide also may be referred to as tetraisopropoxytitanate
- titanium tetrabutoxide aluminum triisopropoxide
- zinc diisopropoxide zinc di-n-butoxide
- calcium diisopropoxide calcium diisobutoxide
- boron triisopropoxide boron triisobutoxide
- double metal alcoholates of, for example, AlTi, AlZr, AlY, MgAl, MgTi, MgZr, etc.
- Mixtures of two or more metal alcoholates, and mixtures of metal alcoholate(s) with vinyltriacetoxysilane and/or colloidal aluminum hydroxide, or mixture of vinyltriacetoxysilane with colloidal aluminum hydroxide, may also be used as component (B).
- total amounts of component (B) will be in the range of from about 0.4% to about 10% by weight, preferably, from about 0.6% to about 4%, by weight, based on the total weight of the composition.
- Component (C) is a silica component which may be methylorthosilicate, ethylorthosilicate, polyethylsilicate or colloidal silica. These silicates may be hydrolyzed, for example, from about 28% to about 52% silica. Especially preferred in this regard is tetraethylsilicate (TEOS) which has been subjected to controlled hydrolysis, providing a mixture of TEOS and, from about 20% to about 60% polydiethoxysilane oligomers.
- TEOS tetraethylsilicate
- a 50% hydrolysis product may be referred to herein as "polydiethoxysilane (50%).”
- colloidal silica When colloidal silica is used, it will be present in an appropriate solvent medium, preferably a lower alkanol, such an isopropanol.
- total amounts of silicate component (C), is within a range of from 0 to about 50 percent by weight, preferably from 0.4% to about 45% by weight, more preferably, from about 2 to about 44 wt. %, based on the total composition.
- Component (D) is an inorganic acid, especially boric acid, H 3 BO 3 , (which may be dissolved in a solvent, such as lower (C 1 to C 6 , preferably C 1 to C 4 , alcohol, e.g., isopropanol). Phosphorous acid, H 3 PO 3 , also may also be used, in place of some or all of the boric acid.
- Aliphatic acids such as lower alkanoic acids, e.g., formic acid, acetic acid, propanoic acid, butyric acid, and others. Acetic acid is preferred.
- Boric acid component (D), when present, generally is within a range of from about 5 to about 50 wt. %, preferably, from about 8 to about 40 wt. %, based on the total weight of the composition.
- the coating composition of this invention preferably include component (A) silane of formula (1), which will include ⁇ -glycidyloxypropyltrimethoxysilane and at least one other silane of formula (1), especially methyltrimethoxysilane or mixture of methyltrimethoxysilane and phenyltrimethoxysilane.
- Component (C) silicate may also be present in the composition.
- Suitable amounts of ⁇ - glycidyloxypropyltrimethoxysilane generally are within a range of from about 2 to about 25 wt. %, preferably from about 5 to 20 wt. %, based on the total composition.
- the total amount of silane compounds of formula (1) to form a silicate overcoating generally are in the ranges specified above for the silane of formula (1).
- non-aqueous coating composition can be formed by combining components (A) and (B), as set forth above, and (E) finely divided solid lubricant.
- finely divided solid lubricants examples include graphite, molybdenum disulfide, polytetrafluoroethylene, and others. Mixtures of these solid lubricants are also useful.
- the amount of component (E), solid lubricant generally is in a range of from about 5 to about 40 wt. %, preferably from about 7 to 30 wt. %, especially, from about 10 to about 28 wt. %, based on the total composition. Within these ranges, it is expected that the desired degree of resistance to adhesion of, for example, micro-organisms, will be obtained, without impairing other desired properties or curability of the composition.
- a non-aqueous coating also can be formed by using a mixture of silane compounds of formula (1) wherein R 1 in one silane compound is lower alkyl and in another silane compound R 1 is aryl, especially phenyl together with a small amount of (F) calcium hydroxide and a silicate component (C), preferably, partially hydrolyzed silicate, especially a hydrolysis product of tetraethylsilicate.
- R 1 in one silane compound is lower alkyl and in another silane compound R 1 is aryl, especially phenyl together with a small amount of (F) calcium hydroxide and a silicate component (C), preferably, partially hydrolyzed silicate, especially a hydrolysis product of tetraethylsilicate.
- Component (F) calcium hydroxide and component (C) silicate can be added to a mixture of tri- or di-alkyloxysilanes and tri-or di-aryloxysilanes, preferably, trialkoxysilane and triaryloxysilane, according to formula (1).
- the amount of (F) calcium hydroxide can be in a range of from about 0.1 to about 5 parts by weight, preferably, from about 0.5 to about 3 parts by weight, especially, from about 0.8 to about 2.5 parts by weight, based on the total weight of components (A), (B), (C), (D), (E) and (F).
- compositions can be prepared by combining the ingredients in a single container by simple mixing. When applied to a substrate, the mixture hydrolyzes thereon and chemically attaches to the substrate while simultaneously forming a strongly adherent film coating. Because the mixture of film formers is water-free when applied, mixing creates a one container system and shelf life generally does not present a problem. Attaining a tack- free state, followed by cure, can occur in about two hours for most formulations. However, since the components react with ambient moisture, care may be taken to avoid contact with such moisture prior to actual mixing and use. Any conventional technique for moisture avoidance may be utilized, e.g., vacuum packaging, hermetic seals, dry atmospheres, etc.
- nonaqueous coating compositions described above when applied to a medical article will form a hard, abrasion resistant, flexible, and generally transparent, and corrosion resistant surface coating.
- the composition may be applied by any suitable technique, e.g., spraying, dipping, brushing, wiping, and the like, using automatic or manual applicators. Proper surface preparation can be performed prior to applying the coating composition.
- Curing can be accelerated by applying heat to a level of, for example, about 80° C.
- the resulting coated articles have strongly adherent, non-porous transparent protective surface coatings, which, depending on the porosity of the substrate, may extend from just below the surface for smooth surface materials, to throughout the entirety or majority of porous substrates. It is believed that the coatings have antimicrobial properties.
- non-aqueous compositions of the present invention are often formulated without addition of solvent, or with solvent added only as a component of another ingredient, e.g., (C) silica dispersion in lower alcohol, (D) boric acid solution in lower alkanol, etc, it is also within the scope to formulate the subject compositions as solvent-based compositions, by separately adding (G) solvent.
- total amounts of solvents usually are within a range of from about 0 to 1000 parts, preferably from about 0 to about 800 parts by weight, based on the total weight of the composition.
- solvent (G) will be included in the case of the formulations for providing hard, clear and glossy corrosion resistant coatings, to facilitate the application of the coating by wiping with a sponge or cloth.
- organic solvents examples include lower alkanol, e.g., C 2 -C 4 alkanols, preferably isopropanol.
- Other organic solvents such as, for example, acetone, methyl ethyl ketone, ethyl acetate, and the like may also be used.
- total amounts of organic solvent, such as, lower alkanol are within a range of from 0% to about 50% by weight, preferably from 0% to about 30% by weight, based on the total weight of components (A)-(F). In some cases, however, such as the glossy coating compositions, substantially higher amounts can be used, especially where, for example, the coating compositions are applied by spraying as an aerosol or mist or when a lower viscosity is desirable.
- silane component (A) from about 15 to about 25 parts of methyltrimethoxysilane, from about 1 to about 5 parts of phenyltrimethoxysilane, from about 0.3 to about 3 parts ⁇ -glycidyloxypropyltrimethoxysilane; catalyst component (B) from about 0.2 to about 0.5 parts; silicate component (C) from about 0.2 to about 1 part; boric acid component (D) from about 0.1 to about 1 part, as H 3 BO 3 ; solid lubricant (E) from about 2.5 to 20 parts by weight.
- silane component (A) from about 15 to about 25 parts of methyltrimethoxysilane, from about 1 to about 5 parts of phenyltrimethoxysilane, from about 0.3 to about 3 parts ⁇ -glycidyloxypropyltrimethoxysilane
- catalyst component (B) from about 0.2 to about 0.5 parts
- silicate component (C) from about 0.2 to about 1 part
- compositions of this embodiment may further include one or more additional additives for functional and/or esthetics effects, such as, for example, UV absorbers, co- solvents, such as, for example, mono-lower alkyl ether of alkylene (e.g., ethylene) glycol, and others.
- mono-lower alkyl ether of alkylene (e.g., ethylene) glycol mention may be made of mono-Q-Cg-alkyl ethers of ethylene glycol, such as, for example, monomethyl ether, monoethyl ether, monopropyl ether, monobutylether, monopentylether or monohexylether, preferably monoethyl ether of ethylene glycol.
- Example of ultra-violet light absorbers include, for example, titanium dioxide in finely powdered form, e.g., having an average particle diameter of about 20 nanometer (nm). Other inorganic or organic ultra-violet light absorbers may be employed. Generally, total amounts of the ultra-violet light absorber, when used, generally are within the range of from 0% to about 10% by weight, preferably from 0% to about 5% by weight, based on the total weight of components (A)-(F).
- total amounts of the mono-lower alkyl ether of ethylene glycol when used, are within the range of from 0% to about 15% by weight, preferably from 0% to about 6% by weight, based on the total weight of components (A)-(F).
- the medical article also can be formed using compounds and methods described in U.S. Application No. 2001/0030038 Al, by Schutt, et al, published on October 18, 2001.
- the coating composition is an aqueous or non-aqueous oligomeric silane coating composition formed by combining or mixing (a) at least one silane of the formula (1)
- R 1 represents a lower alkyl group, a C 6 -C 8 aryl or a functional group including at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional groups;
- M is a metal of valence 2, 3 or 4, or mixture of two or more such metals;
- R represents a lower alkyl group;
- n represents a number of 2, 3 or 4;
- a silica component selected from the group consisting of alkali metal silicate, ethyl orthosilicate, ethyl polysilicate, and colloidal silica dispersed in lower alkanol;
- Water and co-solvent also can be included.
- the above described aqueous or non-aqueous oligomeric silane coating composition containing the silane of formula (1), silane condensation catalyst and solvent, and one or more optional ingredients, is applied to the article surface.
- the coating composition is allowed to cure for example to a film thickness of from about 5 to about 150 millionths of an inch, while also filling microvacancies that may be present on the surface.
- the coating compositions generally can be characterized as low molecular weight oligomeric silane based coatings.
- silane is intended to include not only silanes but also silanols and siloxanes and the low molecular weight partial condensation products thereof.
- low molecular weight is intended to refer to the general absence of large or bulky organic molecules or moieties as part of the silane components, namely, wherein the organic substituents are generally limited to lower alkyl groups, especially alkyl groups containing from 1 to 4 carbon atoms, especially, 1 to 3 carbon atoms, including, in particular, methyl, ethyl, n-propyl and iso-propyl groups, and aryl groups of no more than about 8 carbon atoms, especially, no more than about 6 carbon atoms, such as, for example, phenyl, benzyl, and phenylethyl.
- the coating compositions of this invention are characterized by low viscosity to facilitate the penetration into the microcrevices and microvoids that can be present on the surface of the medical article.
- low viscosity refers to the ability to penetrate into micron and submicron size voids.
- the coating compositions are characterized by a coating viscosity, measured using a No. 2 (#2) Zahn Cup, of from about 4 to about 10 seconds, especially, from about 5 to about 8 seconds, measured at room temperature (approximately 18° C).
- the coating compositions used in the present invention are capable of filling small nanometer size voids under driving forces of capillary action and Helmoltz free energy, displacing gasses and/or reacting with water or other chemicals.
- the ability of the coating compositions of this invention to migrate and penetrate capillary structures releasing Helmoltz free energy allows them to displace molecules bonded by means of secondary and tertiary valence forces and provide protection by forming micron range thickness coatings, on the order of from about 5 to about 150 millionths of an inch.
- oligomeric silane coating compositions useful in the present invention are described briefly below.
- An aqueous coating composition comprising a dispersion of divalent metal cations in lower aliphatic alcohol- water solution of the partial condensate of at least one silanol of the formula RSi(OH) 3 , wherein R is a radical selected from the group consisting of lower alkyl, or C 6 -C 8 aryl or a functional group including at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional groups (e.g., 3,3,3-trifluoropropyl, ⁇ - glycidyloxypropyl, and ⁇ -methacryloxypropyl), at least about 70 percent by weight of the silanol being CH 3 Si(OH) 3 , acid in amount to provide a pH in the range of from about 2.5 to about 6.2, said divalent metal cations being present in an amount of from about 1.2 millimoles to about 2.4 millimoles, per molar equivalent of the partial condensate, calculated as methyl silane sesquioxid
- R 1 is a lower alkyl group, a C 6.C8 aryl group or an N-(2-aminoethyl)-3-aminopropyl group, and
- R 2 is a lower alkyl group
- a non-aqueous coating composition formed by mixing (A) at least one silane of formula (1)
- R 1 represents lower alkyl, C 6.C8 aryl, 3,3,3-trifluoropropyl, ⁇ -glycidyloxypropyl, ⁇ -(meth)acryloxyp- ropyl, N-(2-aminoethyl)-3-aminopropyl, or aminopropyl group;
- R 3 represents lower alkyl group; and n is a number of 1 to 2;
- R 1 represents lower alkyl, C 6 . cg aryl, 3,3,3-trifluoropropyl, ⁇ -glycidyloxypropyl, ⁇ -(meth)acryloxypropyl, N-(2-aminoethyl)-3-aminopropyl, or aminopropyl group;
- R 2 represents lower alkyl or acetyl group; and n is a number of 1 to 2; (B) boric acid, optionally dissolved in lower alkanol;
- M represents a metal of valence m
- R 3 represents lower alkyl group m is an number of 2, 3 or 4;
- silica component selected from the group consisting of ethyl ortho-silicate, ethyl polysilicate and colloidal silica, dispersed in lower alkanol.
- a non-aqueous coating composition formed by combining (A) at least one silane of formula (1)
- R 1 represents lower alkyl, C 6.C 8 aryl, 3,3,3-trifluoropropyl, ⁇ -(meth)acryloxypropyl, N-(2-aminoethyl)-3-aminopropyl, or aminopropyl group;
- R 2 represents lower alkyl or acetyl group; and n is a number of 1 to 2; (A') ⁇ -glycidyloxypropyltrimethoxysilane;
- R 3 represents lower alkyl group m is an number of 2, 3 or 4.
- R 1 represents lower alkyl, C 6.c 8 aryl, or a functional group containing at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional group; and R 2 is a lower alkyl group;
- (B) acid component comprising a member selected from the group consisting of water-soluble organic acids, H 3 BO 3 and H 3 PO 3 ;
- An aqueous coating composition formed by mixing (A) at least one silane of formula (1)
- R 1 represents lower alkyl, C 6 -C 8 aryl, or a functional group containing at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional group
- R 2 is a lower alkyl group
- R 1 represents lower alkyl group, C 6 -C 8 aryl group or a bifunctional silane containing vinyl, acrylic, amino, or vinyl chloride functional group; and R 2 is a lower alkyl group;
- M is a metal of valence m
- R 3 is a lower alkyl group, m is an integer of 3 or 4, or (iii) mixture of (ii) and (iii); and
- An aqueous coating composition formed by mixing (A) at least one silane of the formula (1)
- R 1 represents lower alkyl group, C 6 -C 8 aryl group or a bifunctional silane containing vinyl, acrylic, amino, or vinyl chloride functional group; and R 2 is a lower alkyl group;
- R 1 represents lower alkyl group, C 6 -C 8 aryl group or a functional group including at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional group;
- R 2 is a lower alkyl group
- M is a metal of valence m
- R 3 is a lower alkyl group
- m is an integer of 3 or 4, or (iii) mixture of (ii) and (iii);
- R 1 represents lower alkyl group, C 6 -C 8 aryl group or a functional group including at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional group; and R 2 is a lower alkyl group;
- R 1 represents lower alkyl group, C 6 -C 8 aryl group or a functional group including at least one of vinyl, acrylic, amino, mercapto, or vinyl chloride functional group; and R 2 is a lower alkyl group;
- composition may additionally include one or more bistrifunctional silane(s), such as represented by the following fonnula (2):
- aminosilane or ketosilane catalyst according to formula (2) include, for example, bis(trimethoxypropylsilane) amine, bis(trimethoxyethylsilane) amine, di(trimethoxybutylsilane) ketone, di(trimethoxypropylsilane) ketone, and the like.
- the silane compounds of formula (4) function as a less active basic catalyst, not requiring acidic passivation. Minor amounts, usually from about 1 to about 10 parts, preferably, from about 2 to about 8 parts, of compound of formula (4) per 100 parts of silane compound(s) of formula (1) provide satisfactory results.
- compositions of this embodiment may further include one or more additional additives for functional and/or esthetics effects, such as, for example, (d) colloidal aluminum hydroxide, (e) metal alcoholate, (f) silica and/or silicates, (g) color forming silanol condensation catalyst, (h) epoxide silane, (i) ultraviolet absorber, (j) water, (k) co- solvent, and others, as described above.
- additional additives for functional and/or esthetics effects such as, for example, (d) colloidal aluminum hydroxide, (e) metal alcoholate, (f) silica and/or silicates, (g) color forming silanol condensation catalyst, (h) epoxide silane, (i) ultraviolet absorber, (j) water, (k) co- solvent, and others, as described above.
- silane component (a) from about 15 to about 25 parts, preferably, as a mixture of from about 15 to about 20 parts of methyltrimethoxysilane and from about 1 to about 5 parts of phenyltrimethoxysilane; base component condensation catalyst (b), when present, from about 0.1 to 3 parts, preferably from about 0.2 to 2.5 parts; acid component condensation catalyst (b), when present, from about 0.2 to about 0.8 part; solvent, e.g., isopropyl alcohol, to provide the appropriate viscosity, generally, from about 5 to about 60 parts, preferably, from about 10 to about 40 parts; water (j), when present, from about 2.5 parts by weight to about 40 parts; silicate component (f), when used, from 0 to about 15 parts by weight; mono-lower alkyl ether of ethylene glycol and/or other co-solvent (
- the coating compositions preferably are applied in the minimum amount necessary to substantially completely coat the surface to be protected. Coating thicknesses of less than 1 milimeter (mm), preferably, less than about 0.5 milimeter (mm), are usually satisfactory.
- coated substrates of medical articles by virtue of the chemical bonding and silica or siloxane bonding, with the additional dendritic linkages, producing a glass-like structural formation over the chemical bond area and reduces the available chemical activity on the coated surfaces.
- the coated surfaces will stay cleaner and sterile for longer periods of time.
- the coated tissue or articles of the present invention do not promote growth of microorganisms, e.g., fungi, viruses, mold spores, yeast, bacteria, and the like.
- microorganisms e.g., fungi, viruses, mold spores, yeast, bacteria, and the like.
- subsequent introduction of microorganisms into a patient is greatly inhibited or prevented.
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Abstract
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FR2925513A1 (fr) * | 2007-12-20 | 2009-06-26 | Bluestar Silicones France Soc | Composition organopolysiloxanique vulcanisable a temperature ambiante en elastomere et nouveaux catalyseurs de polycondensation d'organopolysiloxanes. |
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EP0651005A1 (fr) * | 1993-10-18 | 1995-05-03 | Corvita Corporation | Modification de surface au moyen d'une silicone lubrifiante |
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US5911711A (en) * | 1998-06-29 | 1999-06-15 | Becton, Dickinson And Company | Lubricant system for hypodermic needles and method for its application |
US20030198821A1 (en) * | 1998-11-10 | 2003-10-23 | Terry Richard N. | Silane copolymer compositions containing active agents |
US20040116551A1 (en) * | 1999-12-15 | 2004-06-17 | Terry Richard N. | Antimicrobial compositions containing colloids of oligodynamic metals |
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FR2925513A1 (fr) * | 2007-12-20 | 2009-06-26 | Bluestar Silicones France Soc | Composition organopolysiloxanique vulcanisable a temperature ambiante en elastomere et nouveaux catalyseurs de polycondensation d'organopolysiloxanes. |
WO2009106721A2 (fr) * | 2007-12-20 | 2009-09-03 | Bluestar Silicones France | Composition organopolysiloxanique vulcanisable a temperature ambiante en elastomere et nouveaux catalyseurs de polycondensation d'organopolysiloxanes |
WO2009106721A3 (fr) * | 2007-12-20 | 2009-11-26 | Bluestar Silicones France | Composition organopolysiloxanique vulcanisable a temperature ambiante en elastomere et nouveaux catalyseurs de polycondensation d'organopolysiloxanes |
US8242226B2 (en) | 2007-12-20 | 2012-08-14 | Bluestar Silicones France S.A.S. | Room-temperature vulcanisable organopolysiloxane compound to give an elastomer and novel organopolysiloxane polycondensation catalysts |
CN101939369B (zh) * | 2007-12-20 | 2012-12-05 | 蓝星有机硅法国公司 | 在环境温度下可硫化成弹性体的有机聚硅氧烷组合物以及新的有机聚硅氧烷缩聚催化剂 |
KR101249139B1 (ko) | 2007-12-20 | 2013-03-29 | 블루스타 실리콘즈 프랑스 에스에이에스 | 탄성중합체로의 실온 가황가능한 오르가노폴리실록산 화합물 및 신규 오르가노폴리실록산 중축합 촉매 |
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