WO2006021439A1 - Procede et appareil de detection de fuite interne entre au moins deux fluides s'ecoulant et/ou circulant dans une installation de traitement - Google Patents
Procede et appareil de detection de fuite interne entre au moins deux fluides s'ecoulant et/ou circulant dans une installation de traitement Download PDFInfo
- Publication number
- WO2006021439A1 WO2006021439A1 PCT/EP2005/009145 EP2005009145W WO2006021439A1 WO 2006021439 A1 WO2006021439 A1 WO 2006021439A1 EP 2005009145 W EP2005009145 W EP 2005009145W WO 2006021439 A1 WO2006021439 A1 WO 2006021439A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluid
- visual appearance
- value
- fluids
- digital image
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
- G01M3/226—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
- G01M3/228—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators for radiators
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/38—Investigating fluid-tightness of structures by using light
Definitions
- Leak control by pressure testing is performed by applying a pressure to one side e.g. the service side of the heat exchanger, following which a measurement of a pressure drop will indicate a leak in the surfaces between the product and service sides.
- This technology has the general weakness that a measurable pressure drop within a reasonable measuring period requires a considerable leak between the internal and external side.
- a method for detection of an internal leakage between at least two fluids flowing and/or circulating in a process plant wherein changes of a visual appearance of at least one of the flowing and/or circulating fluids are identified, wherein successive images of the at least one fluid comprising a number of pixels are obtained using digital image generating means for generating respective signals for each pixel; each of said successive images being processed via digital processing technique to calculate a respective value for the visual appearance of the fluid; a change of the visual appearance of the fluid being identified if the calculated respective values for the visual appearance are not constant, which change may be an indication of an internal leakage between the at least two fluids.
- the respective value for the visual appearance of the fluid can be obtained by conducting an operation on all respective signals and conducting the reverse operation on the result of the first operation, wherein the operation can be for instance building the sum of the squares of the respective signals and the inverse operation can be dividing the square root of the result of the operation by the number of signals.
- said successive images can each comprise a first group of pixels of a first colour, and second group of pixels of a second colour, and preferably a third group of pixels of a third colour, wherein values for each group can be calculated from the signals of the respective group of pixels and the value for the visual appearance of the fluid can be calculated based on the values for each group.
- the light source can be regulated at the beginning such that the digital image generating means is not saturated.
- said digital image generating means can comprise a CMOS sensor and/or a CCD sensor and/or digital camera means and/or a digital camera.
- said digital image generating means can comprise an image sensor without optics. Since the signals of the individual pixels of the image are processed to obtain for each image one value for the visual appearance of the fluid it is clear that no sharp image of the fluid is required. On the contrary it may be advantageous to have an unsharp or unfocussed image because it that case the individual signals will more or less have the same level which may increase the sensitivity further. Therefore it is not necessary to provide optics which saves costs and space.
- the reaction product can be fluid, gaseous and/or solid, and/or clear and/or coloured.
- the process plant can be a heat exchanger.
- the at least one fluid can be one of the two heat exchanging flowing media flowing and/or circulating through the heat exchanger.
- a rate of change of the value for the visual appearance of the fluid can initiate the interruption of a process running in the process plant.
- the value for the visual appearance of the fluid can be determined by a measurement in an online flow cell mounted with said digital image generating means.
- a method for identifying changes of a visual appearance of a liquid in which method the liquid is enlighted and successive images of the liquid are recorded using digital camera means comprising a number of pixels; each of said successive images being processed via digital image processing technique to calculate a value for the visual appearance of the liquid; a change of the visual appearance of the liquid being identified if the calculated values for the visual appearance are not constant, wherein the method is used in a process comprising a flowing and/or circulating liquid, wherein the process takes place in a heat exchanger and the liquid is one of two heat exchanging media flowing through the heat exchanger.
- the apparatus in accordance with the invention has the advantage of a very high sensitivity for the same reasons as stated above in relation to the method embodiments of the invention.
- said digital processing technique means can obtain the respective value for the visual appearance of the fluid by conducting an operation on all respective signals and conducting the reverse operation on the result of the first operation, wherein the operation is for instance building the sum of the squares of the respective signals and the inverse operation is dividing the square root of the result of the operation by number of signals.
- said successive images can each comprise a first group of pixels of a first colour, and second group of pixels of a second colour, and preferably a third group of pixels of a third colour, wherein values for each group are calculated from the signals of the respective group of pixels and the value for the visual appearance of the fluid is calculated based on the values for each group.
- said digital processing technique means can disregard signals exceeding an upper limit and/or signals being under a lower limit for the calculation of the value.
- said digital image generating means can comprise a light source for enlighten the at least one fluid. It is clear that enlightening the fluid can be advantageous to increase the number of photons to be detected by the digital image generating means.
- the apparatus can further comprise regulating means for regulating the light source at the beginning such that the digital image generating means operates with a high sensitivity.
- said digital image generating means can comprise a first group of photo-detectors or photodiodes being sensitive for a first colour, and a second group of photo-detectors or photodiodes being sensitive for a second colour, and preferably a third group of photo-detectors or photodiodes being sensitive for a third colour, wherein each of the photo-detectors or photodiodes have a respective band-pass filter.
- the apparatus can further comprise means for adding a first substance to one of the at least two fluids and/or means for adding a second substance to the another one of the at least two fluids, wherein the first and second substances being brought into contact preferably form a reaction product causing a detectable change of the visual appearance of the fluid containing the reaction product.
- the apparatus can further comprise interruption means for interrupting a process running in the process plant if a rate of change of the value for the visual appearance of the fluid exceeds a lower limit.
- the value for the visual appearance of the fluid is calculated in relation to a reference value.
- the calculation of the value for the visual appearance of the fluid comprises the steps of: determining an initial reference value for each pixel; subtracting the value for each pixel in the obtained image from the initial reference value for the corresponding pixel in order to create a difference image; and summing the values of the pixels in the reference image and dividing by the number of pixels.
- CMOS sensor Such elements are standard devices that can be easily adapted to this specific use by the person skilled in the art, and they can be mounted such that the process fluid that passes through the flow cell is measured continuously and via a processor module it is presented as digitalised vision data.
- Figure 6 is a diagram showing the correlation between the digital measurement value as a function of time when fluid being at the product side and comprising a tracer passes due to pressure from the product side of a plate heat exchanger through a hole (leak) into the service side containing tap water, wherein air bubbles are not removed.
- the signals from the 102,400 photo-detectors belonging to the same class of band pass filter or the signals of all working photo-detectors are accumulated, it is possible to suppress the overall occurring signal noise so much that even small variations in the spectral composition of the registered light can be determined.
- the sensor measuring value increases steadily showing the presence of a leak in the heat exchanger. After the pressure on the HP side is turned off there is no significant change of the value, i.e. the value is constant again.
- the method apparatus in accordance with the invention for identifying a change of a visual appearance of a fluid has been described both in general terms and in connection with a specific embodiment as show in the figures.
- the use of the method has been concerned about leak detection in heat exchangers and about cleaning processes.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DKPA200401285 | 2004-08-25 | ||
DKPA200401285 | 2004-08-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006021439A1 true WO2006021439A1 (fr) | 2006-03-02 |
Family
ID=35385726
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2005/009145 WO2006021439A1 (fr) | 2004-08-25 | 2005-08-24 | Procede et appareil de detection de fuite interne entre au moins deux fluides s'ecoulant et/ou circulant dans une installation de traitement |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2006021439A1 (fr) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08292185A (ja) * | 1995-04-21 | 1996-11-05 | Anima Denshi Kk | 廃液漏洩検知装置 |
-
2005
- 2005-08-24 WO PCT/EP2005/009145 patent/WO2006021439A1/fr active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08292185A (ja) * | 1995-04-21 | 1996-11-05 | Anima Denshi Kk | 廃液漏洩検知装置 |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 1997, no. 03 31 March 1997 (1997-03-31) * |
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