WO2006006888A1 - Procede pour fabriquer des blocs de construction lamines avec une surface avant ornementale - Google Patents

Procede pour fabriquer des blocs de construction lamines avec une surface avant ornementale Download PDF

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Publication number
WO2006006888A1
WO2006006888A1 PCT/RU2005/000315 RU2005000315W WO2006006888A1 WO 2006006888 A1 WO2006006888 A1 WO 2006006888A1 RU 2005000315 W RU2005000315 W RU 2005000315W WO 2006006888 A1 WO2006006888 A1 WO 2006006888A1
Authority
WO
WIPO (PCT)
Prior art keywords
cells
concrete
hopper
layer
mould
Prior art date
Application number
PCT/RU2005/000315
Other languages
English (en)
Russian (ru)
Inventor
Valery Andreevich Leshchikov
Original Assignee
Valery Andreevich Leshchikov
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Valery Andreevich Leshchikov filed Critical Valery Andreevich Leshchikov
Publication of WO2006006888A1 publication Critical patent/WO2006006888A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0015—Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/04—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations

Definitions

  • the invention relates to the production of building materials, in particular to the industrial production of multilayer heat-saving concrete blocks with a decorative front layer, completely ready for use without additional plastering work.
  • the closest technical solution is the method described in the patent of the Russian Federation N ° 22078690, cl. B 28 B 5/00, 1995, “Line for the manufacture of expanded clay concrete blocks”.
  • the molds mounted on the conveyor are filled from two sequentially installed hoppers, each layer is compacted, then the filled molds are sent to a heat chamber, where drying is carried out in the process of moving in the molds, then they are transferred by additional means to the second heat chamber, the products are freed from the mold and laid they are on the pallet, and the forms are returned to repeat the cycle.
  • the proposed method does not provide a strictly metered supply of layers of the mixture, does not provide for the manufacture of heat-saving blocks with a decorative layer, i.e. fully prepared for the industrial construction of cottages and houses.
  • the objective of the present invention is to develop such a method that would provide ready-to-use in industrial construction, high-quality and durable heat-saving multilayer building blocks with a decorative layer, as modern construction requires not only the strength characteristics of the blocks, but also their aesthetic perception.
  • the block forms are performed with paired cells, between the walls of which they perform a gap, and with embedded bottoms, on which the face layer matrix is preliminarily placed in all mold cells and at the same time is filled with a mixture of two paired mold cells, arranged in the same row across the conveyor line, forming the first concrete layer by supplying a portion of concrete from the hopper, dispensing its filling under each pair of cells with a portion concrete equal to the filling of each cell no more than 1/6 of its part, move the form a step equal to the width of the cell, control the position of the subsequent transverse pair of cells relative to the hopper, sequentially fill everything across partial pairs of mold cells, compact the first layer by vibration, having previously fixed the mold, remove the mold from under the first hopper, lay a heat-insulating layer on the compacted first concrete layer, pierce the formed two layers with connecting rods, installing them at different angles in the vertical plane, leaving free ends, bring the form to the second bunker, dosing filling it under
  • Conveyor line 1 consists of longitudinal 2, 3,4, 5 and transverse 6, 7, 8 sections, closed in a single chain.
  • the loading section A of the first layer, the laying section B of the heat-insulating layer and the installation of connecting rods, a drying chamber, the section C of the extraction of the finished product and the section D of returning the forms for loading, laying in the form of embedded mortgages and face matrixes are highlighted on the conveyor.
  • the mold 9 with paired cells 11, 12 located across the conveyor line and with installed mortgage bottoms is brought under the first hopper 13, where all paired transversely located cells are sequentially filled, while in the hopper before filling each pair of cells the mixture is supplied in a volume of not more than 1/6 of the volume of each cell, i.e. 2/6 of the volume of one cell is supplied to fill two cells.
  • the hopper 13 is equipped with a screw feeder, the turns of which are directed from the center in different directions where the discharge windows are located, 30 therefore, when they rotate, two cells are loaded at once, then the form moves a step equal to the width of the cell, and its position is monitored by the sensor 14.
  • the bunker for each pair of cells is loaded with the volume of concrete required to fill two cells, i.e. the volume of concrete in the hopper comes in a volume equal to at least 4/5 of the volume of one cell, and each cell receives at least 2/5 of its volume.
  • Sequentially fill all paired cells of the form each time controlling the position of the cells relative to the hopper, fix the form to the vibrating table, compact the second layer of concrete by vibration.
  • the finished form of the pneumatic cylinder is moved from the vibrating table to the conveyor 2, and further movement is made by pushing the next form, moved by the pneumatic cylinder.
  • the conveyor branches 2, 6, 3, 8, 4, 7, 5 are equipped with a drying chamber, therefore, moving along the conveyor, the blocks in the molds are dried at a temperature of at least 40 degrees.
  • the blocks Due to the fact that a gap is made between all the walls of the cells, the blocks are dried on all sides, going all the way along the conveyor, the blocks, depending on the concrete mix, have time to fully or partially harden, therefore the subsequent removal of the blocks from the mold does not harm them and preserves their integrity.
  • the blocks are removed from the cells together with the embedded bottoms by pushing them out, stacking them, laying on the sides, remove the matrix and send the blocks either to the warehouse or for further drying, and empty forms in section D are returned for loading.
  • the proposed method for the production of multilayer building blocks with a decorative front surface allows to obtain finished products with specified parameters in a single technological process, suitable for direct use in construction without additional processing.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

L'invention appartient au domaine de la fabrication de matériaux de construction et notamment à la fabrication de blocs de béton. L'invention permet d'augmenter la résistance des blocs multicouches. Le procédé comprend le remplissage d'une forme avec du béton provenant d'une trémie, son compactage par vibration, le déplacement des formes le long d'une chaîne, le séchage des blocs dans les formes pendant le déplacement, le refroidissement des formes et l'extraction des blocs à partir des formes. La forme est réalisée avec des alvéoles doubles, avec des fonds d'insertion sur lesquels on dispose préalablement une matrice de couche de face, et l'on remplit en même temps deux alvéoles doubles de la forme; on forme une première couche de béton, on déplace la forme d'un pas égal à la largeur de l'échelle, on contrôle la position de la paire d'alvéoles suivante par rapport à la trémie, on remplit dans l'ordre toutes les paires des alvéoles de la forme, et on effectue le compactage de la première couche par la génération de vibrations dans la forme. On enlève ensuite la forme d'en dessous de la première trémie, on pose sur la première couche de béton compactée une couche thermo-isolante, on perce les deux couches ainsi formées avec des tiges de connexion en les montant à des angles différents dans le plan vertical, en laissant des extrémités libres, on rapproche la forme de la première trémie, on la remplit en dosant pour chaque paire d'alvéoles, on remplit les formes d'alvéoles doubles, on déplace la forme d'un pas égal à la largeur de l'alvéole, et on compacte la deuxième couche par vibrations.
PCT/RU2005/000315 2004-07-09 2005-06-08 Procede pour fabriquer des blocs de construction lamines avec une surface avant ornementale WO2006006888A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2004121083/03A RU2250163C1 (ru) 2004-07-09 2004-07-09 Способ производства многослойных строительных блоков с декоративной лицевой поверхностью
RU2004121083 2004-07-09

Publications (1)

Publication Number Publication Date
WO2006006888A1 true WO2006006888A1 (fr) 2006-01-19

Family

ID=35634843

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/RU2005/000315 WO2006006888A1 (fr) 2004-07-09 2005-06-08 Procede pour fabriquer des blocs de construction lamines avec une surface avant ornementale

Country Status (3)

Country Link
EA (1) EA007136B1 (fr)
RU (1) RU2250163C1 (fr)
WO (1) WO2006006888A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1769895A1 (fr) * 2004-07-16 2007-04-04 Valery Andreevich Leschikov Chaine de production destinee a fabriquer des blocs de construction multicouches dotes d'une face decorative

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MD3317G2 (ro) * 2006-04-27 2007-12-31 Производственно-Коммерческая Фирма "Titan-R.M." Ооо Bloc de construcţie stratificat cu parament decorativ şi procedeu de fabricare a acestuia
RU2468159C1 (ru) * 2011-06-16 2012-11-27 Дмитрий Александрович Васенин Многослойный строительный блок и способ его изготовления

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU146220A1 (ru) * 1960-11-09 1961-11-30 П.М. Теслицкий Устройство дл формовани армоцементных плит
RU2078690C1 (ru) * 1995-02-15 1997-05-10 Коваленко Николай Владимирович Линия для изготовления керамзитобетонных блоков
RU2085371C1 (ru) * 1991-11-11 1997-07-27 Сергей Викторович Цыганов Установка для формования строительных изделий с декоративным лицевым слоем

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU146220A1 (ru) * 1960-11-09 1961-11-30 П.М. Теслицкий Устройство дл формовани армоцементных плит
RU2085371C1 (ru) * 1991-11-11 1997-07-27 Сергей Викторович Цыганов Установка для формования строительных изделий с декоративным лицевым слоем
RU2078690C1 (ru) * 1995-02-15 1997-05-10 Коваленко Николай Владимирович Линия для изготовления керамзитобетонных блоков

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1769895A1 (fr) * 2004-07-16 2007-04-04 Valery Andreevich Leschikov Chaine de production destinee a fabriquer des blocs de construction multicouches dotes d'une face decorative
EP1769895A4 (fr) * 2004-07-16 2009-03-18 Valery Andreevich Leschikov Chaine de production destinee a fabriquer des blocs de construction multicouches dotes d'une face decorative

Also Published As

Publication number Publication date
RU2250163C1 (ru) 2005-04-20
EA200500634A1 (ru) 2006-02-24
EA007136B1 (ru) 2006-06-30

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