WO2006001372A1 - Coloring nozzle - Google Patents

Coloring nozzle Download PDF

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Publication number
WO2006001372A1
WO2006001372A1 PCT/JP2005/011628 JP2005011628W WO2006001372A1 WO 2006001372 A1 WO2006001372 A1 WO 2006001372A1 JP 2005011628 W JP2005011628 W JP 2005011628W WO 2006001372 A1 WO2006001372 A1 WO 2006001372A1
Authority
WO
WIPO (PCT)
Prior art keywords
nozzle
coloring
electric wire
coloring material
cleaning liquid
Prior art date
Application number
PCT/JP2005/011628
Other languages
French (fr)
Japanese (ja)
Inventor
Takeshi Kamata
Keigo Sugimura
Sei Saito
Kiyoshi Yagi
Original Assignee
Yazaki Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corporation filed Critical Yazaki Corporation
Priority to MXPA06015209A priority Critical patent/MXPA06015209A/en
Priority to EP05765109A priority patent/EP1775028B1/en
Publication of WO2006001372A1 publication Critical patent/WO2006001372A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0241Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1034Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves specially designed for conducting intermittent application of small quantities, e.g. drops, of coating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/30Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages
    • B05B1/3033Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the control being effected by relative coaxial longitudinal movement of the controlling element and the spray head
    • B05B1/304Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the control being effected by relative coaxial longitudinal movement of the controlling element and the spray head the controlling element being a lift valve
    • B05B1/3046Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the control being effected by relative coaxial longitudinal movement of the controlling element and the spray head the controlling element being a lift valve the valve element, e.g. a needle, co-operating with a valve seat located downstream of the valve element and its actuating means, generally in the proximity of the outlet orifice
    • B05B1/3053Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to control volume of flow, e.g. with adjustable passages the control being effected by relative coaxial longitudinal movement of the controlling element and the spray head the controlling element being a lift valve the valve element, e.g. a needle, co-operating with a valve seat located downstream of the valve element and its actuating means, generally in the proximity of the outlet orifice the actuating means being a solenoid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/06Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump the delivery being related to the movement of a vehicle, e.g. the pump being driven by a vehicle wheel

Definitions

  • the present invention relates to a coloring nozzle used when coloring an article such as an electric wire provided with a conductive core wire and an insulating covering portion covering the core wire.
  • the wire harness includes a plurality of electric wires and connectors attached to ends of the electric wires.
  • the electric wire includes a conductive core wire and a covering portion made of an insulating synthetic resin that covers the core wire.
  • the electric wire is a so-called covered electric wire.
  • the connector includes a terminal fitting and a connector housing that accommodates the terminal fitting.
  • the terminal fitting is also attached to the end of the electric wire, such as a conductive sheet metal, and is electrically connected to the core wire of this electric wire.
  • the connector housing is made of insulating synthetic resin and formed in a box shape.
  • the wire harness is connected to the above-described electronic device by a connector and Uzing, so that each electric wire is electrically connected to the above-described electronic device via a terminal fitting, so that a desired power or signal can be transmitted to the above-described electronic device. Tell.
  • the electric wire is first cut to a predetermined length, and then a covering portion such as an end of the electric wire is removed (peeled) and a terminal fitting is attached. Connect wires as needed. Thereafter, the terminal fitting is inserted into the connector housing. Thus, the above-described wire harness is assembled.
  • the wires of the wire harness described above it is necessary to identify the size of the core wire, the material of the covering portion (change of the material depending on the presence or absence of heat resistance, etc.), the purpose of use, and the like.
  • the purpose of use is, for example, an automobile system (system) in which a control signal such as an air bag, ABS (Antilock Brake System) or vehicle speed information, or a power transmission system is used.
  • an electric wire used in a wire harness is a synthetic resin that constitutes the above-described covering portion.
  • a coloring agent of a desired color is mixed into the synthetic resin constituting the covering portion to color the covering portion into a desired color (for example, Patent Documents 1 to 3). reference).
  • the color of the colorant mixed in the synthetic resin has been changed in a state where the extrusion coating apparatus performs extrusion coating.
  • the color of the synthetic resin constituting the coating portion is a color in which the color of the colorant before the change of the coating portion and the color of the colorant after the change are mixed. . For this reason, it was in the tendency for the material yield of an electric wire to fall.
  • the applicant of the present invention manufactured, for example, a single-color electric wire, and the electric wire as an article as necessary. It is proposed to assemble a wire harness by coloring the outer surface of the wire to a desired color (see Patent Document 4).
  • the applicant of the present invention when coloring a single-color electric wire after production, sprays a liquid coloring material by a certain amount toward the outer surface of the electric wire as an article, and the liquid of the coloring material.
  • a wire coloring device that colors the wire in a desired color by attaching droplets to the outer surface of the wire (Patent Document 5)
  • Patent Document 1 Japanese Patent Laid-Open No. 5-111947
  • Patent Document 2 JP-A-6-119833
  • Patent Document 3 Japanese Patent Laid-Open No. 9-92056
  • Patent Document 4 Pamphlet of International Publication No. 03Z019580
  • Patent Document 5 Japanese Patent Application No. 2003-193904
  • the colorant sprayed by a certain amount toward the outer surface of the electric wire described above is a liquid substance in which a colorant (industrial organic substance) is dissolved and dispersed in water or other solvent.
  • Organic substances include dyes and pigments (mostly organic and synthetic products), and sometimes dyes are used as pigments. Thus, pigments are sometimes used as dyes.
  • the desired position of the electric wire is colored, and the area (size) of the portion where the coloring material of the electric wire is attached varies.
  • the above-mentioned dye or pigment adheres to the nozzle, and it becomes difficult to reliably spray the coloring material by a certain amount by urging the desired position on the outer surface of the electric wire as an article. It is possible.
  • an object of the present invention is to provide a coloring nozzle capable of reliably spraying a coloring material in a certain amount by directing force to a desired position on the outer surface of an article.
  • the coloring nozzle of the present invention sprays a liquid coloring material by a certain amount toward an outer surface of an article, and drops the coloring material droplets.
  • a coloring nozzle that attaches to the outer surface of the article and colors the article; and a container that houses the coloring material, a pressurizing unit that pressurizes the coloring material in the container, and a cylindrical shape.
  • the coloring material flows on the inner side and is connected to and separated from a nozzle communicating with the inside of the housing portion and a base end portion located in the housing portion of the nozzle.
  • Cleaning liquid supply means for supplying a cleaning liquid for removing the nozzle from the nozzle, and the cleaning liquid power supplied into the nozzle cover from the cleaning liquid supply means while being maintained in the nozzle cover by the surface tension of the cleaning liquid. The colorant is sprayed from the nozzle toward the article.
  • an end surface of the nozzle cover facing the article and a tip surface of the nozzle facing the article are provided on the same plane. It is characterized by being! /
  • the cleaning liquid is supplied into the nozzle cover that covers at least the tip of the nozzle.
  • the cleaning liquid is kept in the nozzle cover by the surface tension of the cleaning liquid itself. This ensures that the cleaning liquid is always in contact with the nozzle tip, and the colorant that tends to adhere to the nozzle, in particular the tip, is immediately removed from the nozzle surface by the cleaning liquid.
  • the coloring material referred to in the present specification is a liquid material in which a coloring material (industrial organic material) is dissolved and dispersed in water or other solvent.
  • Organic substances include dyes and pigments (mostly organic and synthetic products). Sometimes dyes are used as pigments and pigments are used as dyes.
  • the colorant referred to in this specification indicates both a colored liquid paint and a paint.
  • the coloring liquid indicates that the dye is dissolved or dispersed in the solvent, and the paint indicates that the pigment is dispersed in the dispersion.
  • the dye soaks into the article, and when the outer surface of the article is colored with the paint, the pigment adheres to the outer surface without penetrating into the article. That is, to color the outer surface of an article in this specification means to dye a part of the outer surface of the article with a dye and to apply a pigment to a part of the outer surface of the article.
  • the solvent and the dispersion liquid have affinity for the synthetic resin or the like constituting the article.
  • the dye is surely soaked into the article and the pigment is surely adhered to the outer surface of the article.
  • the droplet spraying described in the present specification means that the coloring nozzle force, the liquid colorant, is urged and urged toward the outer surface of the article in a droplet state, that is, in a droplet state.
  • the cleaning liquid described in the present specification is a liquid such as a solvent or a dispersion liquid in which an industrial organic material as a coloring material constituting the above-described coloring material can be dissolved and dispersed. Furthermore, it is desirable that the cleaning liquid is a liquid that does not easily volatilize at room temperature.
  • the end surface of the nozzle cover and the tip surface of the nozzle are positioned on the same plane.
  • the cleaning liquid is kept in the nozzle cover so that the cleaning liquid is flush with the end face of the nozzle cover and the front end face of the nozzle by the surface tension.
  • the cleaning liquid is always in contact with the tip of the nozzle, the coloring material that tends to adhere particularly to the tip of the nozzle during coloring of the article causes the nozzle to wash with the cleaning liquid. The surface force of is removed immediately. For this reason, it is possible to prevent the coloring material from adhering to the nozzle and solidifying during coloring of the article.
  • the coloring material can be prevented from adhering to the nozzle and solidifying, the coloring material can be reliably sprayed from the nozzle toward the outer surface of the article.
  • the coloring material can be reliably sprayed by a certain amount by directing the force toward the desired position on the outer surface of the product, and the desired position on the outer surface of the article can be colored with the desired color.
  • the location can be kept in the desired area (size).
  • the cleaning liquid is kept in the nozzle cover so that the end surface of the nozzle cover is flush with the tip surface of the nozzle. For this reason, it is possible to prevent the cleaning liquid from interfering with the coloring material sprayed from the nozzle, and it is possible to prevent the cleaning liquid from affecting the direction in which the sprayed coloring material is ejected. Therefore, the coloring material can be sprayed in a certain amount more reliably by directing the desired position on the outer surface of the article, and the desired position on the outer surface of the article can be reliably colored with the desired color. This makes it possible to more reliably maintain the desired area (size).
  • FIG. 1 is a side view showing a configuration of an electric wire coloring apparatus provided with a coloring nozzle according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of the coloring unit of the wire coloring device along the line II-II in FIG.
  • FIG. 3 is an explanatory diagram showing a positional relationship between each coloring nozzle and an electric wire of the coloring unit shown in FIG. 2.
  • FIG. 4 is a cross-sectional view showing a configuration of a nozzle unit of each coloring nozzle of the coloring unit shown in FIG.
  • FIG. 5 (a) is a perspective view of an electric wire colored by the electric wire coloring device shown in FIG. (b)
  • Fig. 5 is a plan view of the electric wire shown in Fig. 5 (a).
  • FIG. 6 is an explanatory diagram for explaining a state in which cleaning liquid is supplied into the nozzle cover of the coloring nozzle shown in FIG.
  • FIG. 7 is an explanatory diagram for explaining a state in which the coloring nozzle force coloring material shown in FIG. 4 is sprayed.
  • the coloring nozzle 31 shown in FIG. 4 or the like constitutes an electric wire coloring apparatus (hereinafter simply referred to as a coloring apparatus) 1 as an electric wire processing apparatus as an article shown in FIG. 1 (coloring as an electric wire processing apparatus). Attached to device 1).
  • the coloring device 1 is a device that cuts a wire 3 as an article into a predetermined length and forms a mark 6 on a part of the outer surface 3a of the wire 3 as an article. That is, the coloring device 1 colors, that is, marks, the outer surface 3a of the electric wire 3 as an article.
  • the electric wire 3 as an article constitutes a wire harness routed to an automobile as a moving body.
  • the electric wire 3 includes a conductive core wire 4 and an insulating covering portion 5.
  • the core wire 4 is formed by twisting a plurality of strands.
  • the strands constituting the core wire 4 are made of a conductive metal. Further, the core wire 4 may also be configured with a single wire force.
  • the covering portion 5 is made of a synthetic resin such as polyvinyl chloride (PVC).
  • PVC polyvinyl chloride
  • the covering portion 5 is a single color P. It should be noted that a desired colorant is mixed in the synthetic resin constituting the covering portion 5, and the outer surface 3a of the electric wire 3 can be made to be a single color P, and a colorant is mixed in the synthetic resin constituting the covering portion 5.
  • the single color P can be used as the color of the synthetic resin itself.
  • the covering portion 5, that is, the outer surface 3a of the electric wire 3 is said to be uncolored.
  • “non-colored” indicates that the outer surface 3a of the electric wire 3 is the color of the synthetic resin itself without mixing a coloring agent in the synthetic resin constituting the covered portion 5.
  • the outer surface 3a of the electric wire 3 may be uncolored as described above, or may be a single color such as white.
  • Point 7 is color B (indicated by parallel diagonal lines in FIG. 5). Color B is different from the single color P.
  • the planar shape of point 7 is round as shown in FIG.
  • a plurality of points 7 are provided and arranged along the longitudinal direction of the electric wires 3 in accordance with a predetermined pattern. In the illustrated example, the points 7 are arranged at equal intervals along the longitudinal direction of the electric wire 3. Further, the distance between the centers of the adjacent points 7 is determined in advance.
  • a plurality of electric wires 3 having the above-described configuration are bundled and a connector or the like is attached to an end portion or the like to constitute the above-described wire harness.
  • the connector is connected to the connector of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 3, transmits various signals and electric power to each electronic device.
  • the wires 3 can be distinguished from each other.
  • the force that makes the color B of all the points 7 the same may change the color B for each point 7 as necessary, and make the colors B of the points 7 different.
  • Color 6 of each point 7 of mark 6 Is used to identify the wire type and system (system) of the wire 3 of the wire harness. That is, the color B of each point 7 of the mark 6 described above is used to identify the line type and purpose of use of each wire 3 of the wire harness.
  • the coloring device 1 includes a frame 10 as a device body, a guide roll 11, a feed roll 12 as a moving means, a correction unit 13 as a wire straightening means, and a slack absorbing means.
  • the frame 10 is installed on a floor of a factory or the like.
  • the frame 10 extends in the horizontal direction.
  • the guide roll 11 is rotatably attached to one end of the frame 10.
  • the guide roll 11 has a long electric wire 3 on which no mark 6 is formed.
  • the guide roll 11 sends the electric wire 3 in order to the correction unit 13, the slack absorbing unit 14, the coloring unit 15, the duct 16, the encoder 17, and the cutting mechanism 18.
  • a pair of delivery rolls 12 is provided at the other end of the frame 10.
  • the pair of delivery rolls 12 are rotatably supported by the frame 10 and are arranged along the vertical direction.
  • the delivery roll 12 is rotated at the same rotational speed in opposite directions by a motor (not shown).
  • the pair of delivery rolls 12 sandwiches the electric wire 3 between each other and pulls it from the guide roll 11 along the longitudinal direction of the electric wire 3 in parentheses.
  • the delivery roll 12 constitutes a pulling means that pulls and moves the electric wire 3 along the longitudinal direction of the electric wire 3. In this way, the delivery roll 12 moves the electric wire 3 along the longitudinal direction of the electric wire 3 so that the coloring nozzle 31 described later of the coloring unit 15 and the electric wire 3 are relatively moved along the longitudinal direction of the electric wire 3. Move. For this reason, the electric wire 3 moves along the arrow K in FIG. The arrow indicates the direction of movement of wire 3.
  • the correction unit 13 is provided on the guide roll 11 on the delivery roll 12 side, and is provided between the guide roll 11 and the delivery roll 12. That is, the straightening unit 13 is provided downstream of the guide roll 11 in the movement direction K of the electric wire 3, and is provided upstream of the supply roll 12 in the movement direction K of the electric wire 3.
  • the straightening unit 13 is a plate unit A body 20, a plurality of first rollers 21, and a plurality of second rollers 22 are provided.
  • the unit body 20 is fixed to the frame 10.
  • the first and second rollers 21 and 22 are rotatably supported by the unit main body 20, respectively.
  • the plurality of first rollers 21 are arranged along the horizontal direction (the moving direction K described above) and are arranged above the electric wires 3.
  • the plurality of second rollers 22 are arranged along the horizontal direction (the moving direction K described above) and are arranged below the electric wire 3. As shown in FIG. 1, the first roller 21 and the second roller 22 are arranged in a staggered manner.
  • the correction unit 13 sandwiches the electric wire 3 fed from the guide roll 11 by the feed roll 12 between the first roller 21 and the second roller 22. And the correction unit 13 makes the electric wire 3 straight. Further, the correction unit 13 applies a frictional force to the electric wire 3 by being sandwiched between the first roller 21 and the second roller 22.
  • the correction unit 13 applies a first biasing force HI in the direction opposite to the direction in which the feed roll 12 pulls the electric wire 3 (the movement direction K described above) to the electric wire 3.
  • This first biasing force HI is weaker than the force with which the delivery roll 12 pulls the electric wire 3. For this reason, the correction unit 13 applies a tension along the longitudinal direction to the electric wire 3.
  • the slack absorbing unit 14 is provided on the delivery roll 12 side of the correction unit 13, and is provided between the correction unit 13 and the delivery roll 12. That is, the slack absorbing unit 14 is provided downstream of the correction unit 13 in the movement direction K of the electric wire 3, and is provided upstream of the movement direction K of the electric wire 3 from the delivery roll 12. The slack absorbing unit 14 is provided between the correcting unit 13 and a coloring nozzle 31 (to be described later) of the coloring unit 15! /.
  • the slack absorbing unit 14 includes a pair of guide roller support frames 23, a pair of guide rollers 24, a moving roller support frame 25, a moving roller 26, and an urging means.
  • the air cylinder 27 is provided.
  • the guide roller support frame 23 is fixed to the frame 10.
  • the guide roller support frame 23 is erected upward from the frame 10.
  • the pair of guide roller support frames 23 are arranged along the moving direction K of the electric wire 3 with a space therebetween.
  • the pair of guide rollers 24 is rotatably supported by the guide roller support frame 23.
  • the guide roller 24 is arranged below the electric wire 3 and is moved by contacting the electric wire 3 on the outer peripheral surface.
  • Direction of movement K also guides the wire 3 so that the wire 3 does not fall off. For this reason, the guide roller 24 guides the moving direction ⁇ of the electric wire 3.
  • the moving roller support frame 25 is fixed to the frame 10.
  • the moving roller support frame 25 is erected upward from the frame 10.
  • the moving roller support frame 25 is provided between the pair of guide roller support frames 23.
  • the moving roller 26 is rotatably supported by the moving roller support frame 25 and is supported so as to be movable along the vertical direction.
  • the moving roller 26 is disposed above the electric wire 3.
  • the moving roller 26 is supported so as to be movable along the direction orthogonal to (crossing) the moving direction ⁇ of the electric wire 3 by being supported so as to be movable along the vertical direction.
  • the moving roller 26 is provided at the center between the guide rollers 24.
  • the air cylinder 27 includes a cylinder body 28 and an expansion / contraction rod 29 that can be expanded and contracted from the cylinder body 28.
  • the cylinder body 28 is fixed to the moving roller support frame 25 and is disposed above the electric wire 3.
  • the telescopic rod 29 extends downward from the cylinder body 28. That is, the telescopic rod 29 extends from the cylinder body 28 in a direction approaching the electric wire 3.
  • a movable roller 26 is attached to the telescopic rod 29.
  • the air cylinder 27 is supplied with pressurized gas into the cylinder body 28, so that the telescopic rod 29, i.e., the moving roller 26 is perpendicular to the moving direction ⁇ with a second urging force ⁇ 2 (shown in Fig. 1) ( Energize downward along the crossing direction. Therefore, the air cylinder 27 urges the moving roller 26 in the direction approaching the electric wire 3 with the second urging force ⁇ 2.
  • the second biasing force ⁇ 2 is weaker than the first biasing force HI.
  • the slack absorbing unit 14 urges the slackened electric wire 3 between the above-described guide rollers 24 along the direction perpendicular to (crossing) the moving direction K, absorbs the slack, and stretches the electric wire 3. Keep on.
  • the coloring unit 15 is provided on the feeding roll 12 side of the slack absorbing unit 14, and is provided between the slack absorbing unit 14 and the sending roll 12. That is, the coloring unit 15 is provided downstream of the slack absorbing unit 14 in the movement direction K of the electric wire 3, and is provided upstream of the sending port 12 in the movement direction K of the electric wire 3. For this reason, the coloring unit 15, that is, a coloring nozzle 31 described later, is disposed between the feed roll 12 and the correction unit 13.
  • the coloring unit 15 includes a unit main body 30 and a plurality of coloring nozzles 31.
  • the unit body 30 is fixed to the frame 10.
  • the unit body 30 supports a plurality of coloring nozzles 31.
  • the coloring nozzle 31 having the above-described configuration sprays a liquid coloring material from a coloring material supply source 32, which will be described later, on the outer surface 3a of the electric wire 3 by a predetermined amount.
  • the coloring nozzle 31 attaches the droplets of the colored material sprayed onto the outer surface 3a of the electric wire 3, and colors (marks) at least a part of the outer surface 3a of the electric wire 3.
  • the detailed configuration of the coloring nozzle 31 will be described later.
  • the coloring nozzles 31 are attached to the unit body 30, a plurality of the coloring nozzles 31 are arranged along the moving direction K of the electric wires 3.
  • the unit main body 30 arranges five colored nozzles 31 along the moving direction K of the electric wire 3!
  • each coloring nozzle 31 has an uppermost portion 3b of the electric wire 3 on an extension of an axis R (shown by a one-dot chain line in FIG. 3) of a first nozzle member 37 described later. In the state where is located, it is supported by the mute body 30. The coloring nozzle 31 sprays the coloring material along the axis R. For this reason, the coloring nozzle 31 sprays the coloring material by a certain amount toward the uppermost part 3b of the electric wire 3.
  • the coloring unit 15 having the above-described configuration is applied to a coil 40 of an arbitrary coloring nozzle 31 based on a command from the control device 19, and a valve body 44 described later is a base end of the first nozzle member 37. Leave part 37a. Then, the coloring unit 15 sprays the coloring material in the flow path 39 of an arbitrary coloring nozzle 31 by a certain amount toward the electric wire 3 in a direct direction.
  • a coloring material having a viscosity of lOmPa's (millipascal second) or less is used.
  • the colorant mentioned above is a colorant (industrial organic substance) dissolved or dispersed in water or other solvent. It is a liquid substance.
  • organic substances include dyes and pigments (mostly organic substances and synthetic products). Sometimes dyes are used as pigments and pigments are used as dyes.
  • the coloring material is a coloring liquid or a paint.
  • the coloring liquid indicates that the dye is dissolved or dispersed in the solvent, and the paint indicates that the pigment is dispersed in the dispersion. For this reason, if the colored liquid adheres to the outer surface 3a of the wire 3, the dye penetrates into the coated portion 5, and if the paint adheres to the outer surface 3a of the electric wire 3, the pigment does not penetrate into the coated portion 5. Adhere to surface 3a.
  • coloring unit 15 dyes a part of the outer surface 3 a of the electric wire 3 with a dye or applies a pigment to the outer surface 3 a of the electric wire 3.
  • coloring the outer surface 3a of the electric wire 3 means that a part of the outer surface 3a of the electric wire 3 is dyed (dyed) and a pigment is applied to a part of the outer surface 3a of the electric wire 3. Is shown.
  • the solvent and the dispersion have an affinity for the synthetic resin constituting the covering portion 5.
  • the dye is surely soaked into the coating portion 5, and the pigment is surely adhered to the outer surface 3a.
  • the above-described droplet spraying indicates that the colored nozzle 31 is in the state of liquid colorant droplets, that is, in the state of droplets, and is ejected by being urged toward the outer surface 3a of the electric wire 3 by force. ing.
  • the duct 16 is provided on the feeding roll 12 side of the coloring unit 15 and is provided between the coloring unit 15 and the sending roll 12. That is, the duct 16 is provided downstream of the coloring unit 15 in the movement direction K of the electric wire 3, and is provided upstream of the feeding roll 12 in the movement direction K of the electric wire 3.
  • the duct 16 is formed in a cylindrical shape, and the electric wire 3 is passed inside.
  • a suction means (not shown) such as a vacuum pump is connected to the duct 16. The suction means sucks the gas in the outside 16 and prevents the solvent and dispersion in the coloring material from filling the outside of the coloring device 1.
  • the encoder 17 is provided on the downstream side in the moving direction K of the electric wire 3 from the feed roll 12.
  • the encoder 17 includes a pair of rotors 47 as shown in FIG.
  • the rotor 47 is supported so as to be rotatable around the axis.
  • the outer peripheral surface of the rotor 47 is in contact with the outer surface 3 a of the electric wire 3 sandwiched between the pair of delivery ports 12.
  • the rotor 47 rotates along the arrow K when the core wire 4, that is, the electric wire 3 travels (moves). That is, the rotor 47 is As the core 4 along the wire 3 runs (moves), it rotates around the axis.
  • the amount of travel (movement) of the core wire 4, that is, the electric wire 3 along the arrow is proportional to the rotational speed of the rotor 47.
  • the encoder 17 is connected to the control device 19. When the rotor 47 rotates by a predetermined angle, the encoder 17 outputs a pulse-like signal to the control device 19 by force. That is, the encoder 17 outputs information corresponding to the amount of movement of the electric wire 3 along the arrow K to the control device 19.
  • the encoder 17 measures information according to the amount of movement of the electric wire 3 and outputs information corresponding to the amount of movement of the electric wire 3 to the control device 19 by force. Normally, the encoder 17 outputs a pulse signal corresponding to the amount of movement of the electric wire 3 due to the friction between the electric wire 3 and the rotor 47. However, if the amount of movement and the number of pulses do not always match depending on the state of the outer surface 3a of the wire 3, speed information may be obtained at another location, the information may be fed back, and a comparison operation may be performed.
  • the cutting mechanism 18 is arranged downstream of the pair of rotors 47 of the encoder 17 in the moving direction K of the electric wire 3.
  • the cutting mechanism 18 includes a pair of cutting blades 48 and 49.
  • the pair of cutting blades 48 and 49 are arranged along the vertical direction.
  • the pair of cutting blades 48 and 49 move toward and away from each other along the vertical direction.
  • the electric wire 3 fed by the pair of feeding rolls 12 is sandwiched between each other and cut.
  • the pair of cutting blades 48 and 49 are, of course, separated from the electric wire 3 when separated from each other.
  • the control device 19 is a computer including a known RAM, ROM, CPU, and the like.
  • the control device 19 is connected to the feed roll 12, the encoder 17, the cutting mechanism 18, the coloring nozzle 31, and the like, and controls the entire coloring device 1 by controlling these operations.
  • the control device 19 stores a pattern of the mark 6 in advance.
  • a predetermined pulse-shaped signal that is, information corresponding to the amount of movement of the electric wire 3 is input from the encoder 17, the control device 19 applies a predetermined time to the coil 40 of the coloring nozzle 31 for a predetermined time. From the point of view, the coloring material is sprayed by a certain amount by directing it toward the electric wire 3.
  • the control device 19 shortens the time interval for spraying the coloring material from the coloring nozzle 31 when the moving speed of the electric wire 3 increases according to the pattern of the mark 6 stored in advance, and the coloring nozzle 31 when the moving speed of the electric wire 3 decreases. Increase the time interval for spraying the colorant. In this way, the control device 19 uses the previously stored pattern. Therefore, the electric wire 3 is colored. Based on the amount of movement of the electric wire 3 measured by the encoder 17, the control device 19 causes the coloring nozzle 31 to spray the coloring material by a predetermined amount.
  • control device 19 determines that the electric wire 3 has moved by a predetermined amount based on the information from the encoder 17, after stopping the feed roll 12, the control device 19 brings the pair of cutting blades 48 and 49 closer to each other to move the electric wire 3 Disconnect.
  • the coloring nozzle 31 includes a nozzle unit 52 and a liquid supply unit 53.
  • the nozzle unit 52 includes a cylindrical (cylindrical) nozzle body 34, an insert member 35 accommodated in the nozzle body 34, an inflow pipe 36, a nozzle 54, and a valve mechanism. 38 and a nozzle cover 55 are provided.
  • the insert member 35 is formed in a cylindrical shape (tubular shape), and a flow path 39 through which a coloring material passes is formed inside.
  • the flow path 39 is filled with a coloring material supplied from a coloring material supply source 32 described later.
  • the insert member 35 constitutes a housing portion that houses the liquid coloring material described in this specification.
  • the inflow pipe 36 communicates with the flow path 39 and guides the coloring material from the coloring material supply source 32 into the flow path 39.
  • the nozzle 54 includes a first nozzle member 37, a second nozzle member 50, and a connection pipe 51.
  • the first nozzle member 37 is formed in a cylindrical shape and communicates with the inside of the flow path 39, and guides the coloring material in the flow path 39 to the outside of the coloring nozzle 31.
  • the inner diameter of the first nozzle member 37 is smaller than the inner diameter of the nozzle body 34, that is, the outer diameter of the flow path 39.
  • the first nozzle member 37 is arranged coaxially with the nozzle body 34.
  • the first nozzle member 37 is made of stainless steel.
  • the second nozzle member 50 is formed in a cylindrical shape.
  • the second nozzle member 50 is made of a polyetheretherketone (hereinafter referred to as PEEK) force.
  • PEEK polyetheretherketone
  • the outer diameter of the second nozzle member 50 is equal to the outer diameter of the first nozzle member 37. In this manner, the nozzle 54 communicates with the insert member 35 while the coloring material flows inside.
  • the inner diameter of the second nozzle member 50 is smaller than the inner diameter of the first nozzle member 37.
  • the second nozzle member 50 is arranged coaxially with the first nozzle member 37 and is connected to the first nozzle member 37.
  • the second nozzle member 50 is disposed closer to the electric wire 3 than the first nozzle member 37. Further, the first nozzle member 37 and the second nozzle member 50 are watertight. Second nozzle The coloring material flows through the member 50 and the first nozzle member 37 along the arrow Q along the longitudinal direction of the first nozzle member 37. The arrow Q indicates the direction in which the colorant flows.
  • the end surface 50a of the second nozzle member 50 near the first nozzle member 37 projects the inner surface force of the first nozzle member 37 toward the inner side of the first nozzle member 37. Yes. Further, the end face 50a is formed flat along a direction orthogonal to (intersects) the arrow Q. The end face 50 a forms a step, and is formed between the first nozzle member 37 and the second nozzle member 50.
  • connection pipe 51 is made of fluorine resin and is formed in a cylindrical shape.
  • the inner diameter of the connection pipe 51 is substantially equal to the outer diameter of the first nozzle member 37 and the second nozzle member 50.
  • the connection pipe 51 is fitted to the outside of both the first nozzle member 37 and the second nozzle member 50, and connects the first nozzle member 37 and the second nozzle member 50. .
  • the connection pipe 51 makes the second nozzle member 50 detachable from the first nozzle member 37.
  • the valve mechanism 38 includes a coil 40, a valve body 41, and a coil spring 42.
  • the coil 40 is provided outside the flow path 39 and embedded in the insert member 35.
  • An electric current is applied to the coil 40 from the outside.
  • the valve main body 41 includes a conductive main body 43 and a valve body 44.
  • the main body 43 is integrally provided with a cylindrical cylindrical portion 45 and a disk-shaped disc portion 46 that is continuous with one end of the cylindrical portion 45.
  • the main body 43 has a flow path 39 in a state in which the disk portion 46 is opposed to the base end portion 37a of the first nozzle member 37 and the longitudinal direction of the cylindrical portion 45 is parallel to the longitudinal direction of the nozzle body 34. It is housed inside.
  • the main body 43 that is, the valve main body 41 is provided so as to be movable along the longitudinal direction of the cylindrical portion 45, that is, the longitudinal direction of the nozzle main body 34.
  • the valve body 44 is attached to the disc part 46 of the main body part 43. That is, the valve body 44 is accommodated in the insert member 35.
  • the valve body 44 is relative to the base end portion 37 a of the first nozzle member 37. Since the valve body 44 is attached to the disc portion 46 of the main body portion 43, the valve body 44 can be freely contacted and separated from the base end portion 37 a of the first nozzle member 37. In addition, approaching / separating means approaching or leaving. Further, the base end portion 37 a of the first nozzle member 37 described above forms a base end portion located in the insert member 35 as a storage portion of the nozzle 54.
  • valve body 44 When the valve body 44 contacts the base end portion 37a of the first nozzle member 37, the valve body 44 is not in contact with the base end portion 37a. The colorant in the flow path 39 is prevented from intruding into the first nozzle member 37. Further, when the valve body 44 is separated from the base end portion 37a of the first nozzle member 37, the coloring material passes through the first nozzle member 37 and the second nozzle member 50, and the coloring material is applied to the outer surface 3a of the electric wire 3. Allow to be sprayed towards.
  • valve body 44 contacts and separates from the base end portion 37a over the open position indicated by a two-dot chain line in FIG. 4 and the closed position indicated by a solid line in FIG.
  • the valve body 44 In the open position, the valve body 44 is separated from the base end portion 37 a and causes the coloring material to drop onto the electric wire 3 through the first nozzle member 37 and the second nozzle member 50.
  • the valve body 44 In the closed position, the valve body 44 comes into contact with the base end portion 37a and restricts the coloring material from being directed and sprayed onto the electric wire 3 through the first nozzle member 37 and the second nozzle member 50. .
  • the valve body 44 is brought into contact with and separated from the base end portion 37a, so that the coloring material is sprayed from the nozzle 54.
  • the coil spring 42 urges the disc portion 46 in a direction in which the valve body 44 approaches the proximal end portion 37 a of the first nozzle member 37.
  • the nozzle cover 55 includes a cover body 56 whose outer diameter is constant in the axial direction and whose inner diameter changes stepwise, a nozzle fixing member 57, and a cleaning liquid inflow pipe 58.
  • the cover body 56 is attached to the unit body 30.
  • the cover body 56 changes the inner diameter stepwise.
  • the nozzle body 34 of the nozzle unit 52 is positioned on the stepped surface 59, the inflow pipe 36 of the nozzle unit 52 is positioned above, and the nozzle members 37, 50 are positioned below.
  • the nozzle cue 52 is accommodated in the state.
  • the cover main body 56 is provided with a packing 60 between the step surface 59 and the nozzle main body 34 of the nozzle unit 52 so as to keep the watertight therebetween. Furthermore, a space 61 is provided between the cover main body 56 and the nozzle members 37 and 50 shell IJ or nozzle 54. The space 61 is open at the bottom. For this reason, the nozzle cover 55 does not prevent (allow) the coloring material sprayed by the nozzle 54 force from adhering to the electric wire 3.
  • the end surface 56a of the cover main body 56 facing the electric wire 3 and the tip surface 50b of the second nozzle member 50 facing the electric wire 3 are located on the same plane (they are flush with each other). ) Note that the end face 56a of the cover body 56 facing the electric wire 3 forms a tip face of the nozzle cover 55 described in the present specification that faces the electric wire 3.
  • the tip surface 50b of the second nozzle member 50 forms a tip surface facing the electric wire 3 of the nozzle 54 described in this specification.
  • the tip portion 37b of the first nozzle member 37 near the electric wire 3 forms the tip portion of the nozzle 54 described in this specification.
  • the nozzle cover 55 covers at least the distal end portion 37b of the first nozzle member 37 as the distal end portion of the nozzle 54.
  • the nozzle fixing member 57 is attached to the cover main body 56, and fixes the nozzle unit 52 to the cover main body 56.
  • the nozzle fixing member 57 keeps the cover body 56 and the nozzle unit 52 coaxial.
  • the cleaning liquid inflow pipe 58 communicates with the space 61 between the nozzle 54 and the cover body 56 described above, and guides cleaning liquid from a cleaning liquid supply source 62 described later into the space 61.
  • the liquid supply unit 53 includes a plurality of coloring material supply sources 32 as coloring material supply means, a cleaning liquid supply source 62 as cleaning liquid supply means, and a pressurizing means.
  • the pressurized gas supply source 33 is provided.
  • the coloring material supply source 32 is a container that stores the coloring material, and supplies the coloring material into the inflow pipe 36 of the coloring nozzle 31.
  • One coloring material supply source 32 corresponds to each coloring nozzle 31.
  • the color B of the color material supplied from the color material supply source 32 to the color nozzle 31 may be different from each other or the same.
  • the cleaning liquid supply source 62 is a container that stores the cleaning liquid, and supplies the cleaning liquid into the cleaning liquid inflow pipe 58.
  • One cleaning liquid supply source 62 may be provided corresponding to each coloring nozzle 31, or one cleaning liquid supply source 62 may be provided corresponding to all the coloring nozzles 31.
  • the cleaning liquid is a liquid such as a solvent or a dispersion that can dissolve and disperse the organic material for industrial use as the coloring material constituting the coloring material described above. Furthermore, it is desirable that the cleaning liquid is a liquid that does not easily evaporate at room temperature.
  • the pressurized gas supply source 33 supplies the pressurized gas to both the colorant supply source 32 and the cleaning liquid supply source 62.
  • the pressurized gas supply source 33 supplies the pressurized gas to both the colorant supply source 32 and the cleaning liquid supply source 62, so that the insert members of the colorant supply source 32 and the colored nozzles 31 are inserted. While pressurizing the coloring material in 35, the cleaning liquid in the cleaning liquid supply source 62 and the space 61 of each coloring nozzle 31 is pressurized.
  • the pressurized gas supply source 33 pressurizes the coloring material in each coloring material supply source 32 and the insert member 35 of each coloring nozzle 31, so that the valve body 44 of the coloring nozzle 31 is the first nozzle.
  • the coloring material in the flow path 39 quickly becomes the first nozzle member 37 and And the second nozzle member 50 is sprayed.
  • a valve 63 is provided between the cleaning liquid supply source 62 and the cleaning liquid inflow pipe 58 of the nozzle cover 55 of each coloring nozzle 31.
  • the valve When the valve is opened, the cleaning liquid is supplied from the cleaning liquid supply source 62 into the space 61, and when the valve is closed, the supply of the cleaning liquid from the cleaning liquid supply source 62 into the space 61 is stopped.
  • the coloring nozzle 31 having the above-described configuration guides the coloring material from the coloring material supply source 32 into the flow path 39 through the inflow pipe 36. Then, in a state where the coil 40 is not applied, the biasing force of the coil spring 42 causes the valve body 44 to contact the base end portion 37a of the first nozzle member 37, and the coloring material is positioned in the flow path 39. ing.
  • the coloring nozzle 31 having the above-described configuration opens the above-described valve 63 before coloring the wires 3 and supplies the cleaning liquid in the cleaning liquid supply source 62 into the space 61.
  • the cleaning liquid supplied into the space 61 is gradually filled between the nozzle 54 and the cover body 56 so that the downward force does not leak out of the cover body 56 due to the surface tension of the cleaning liquid itself. Then, when the space 61 is filled, the cleaning liquid leaks out of the cover body 56 through the opening provided below the cover body 56 as shown in FIG.
  • the cleaning solution dissolves or disperses the coloring material solidified by adhering to the surface of the nozzle portion 54 of the coloring nozzle 31, particularly the tip portion 37 b and the tip surface 50 b, and disperses it. Remove from surface 7b and tip 50b. Therefore, the cleaning liquid is a liquid that removes the coloring material adhering to the nozzle 54 from the nozzle 54. In this way, the nozzle 54 is cleaned.
  • the above-described valve 63 is closed. Then, the supply of the cleaning liquid from the cleaning liquid supply source 62 to the space 61 described above is stopped. Then, the cleaning liquid force supplied from the cleaning liquid supply source 62 into the nozzle cover 55 is maintained in the space 61 (nozzle cover 55) described above between the nozzle cover 55 and the nozzle by the surface tension of the cleaning liquid itself. The cleaning liquid will not leak from the nozzle cover 55. Then, as shown in FIG. 7, the above-mentioned space 61, that is, the surface of the cleaning liquid in the nozzle cover 55 (also referred to as an interface) T force is kept flush with the above-described end face 56a and tip face 50b.
  • the coloring nozzle 31 When the current is applied to the coil 40, the coloring nozzle 31 has the valve body 44 attached to the disk portion 46 against the urging force of the coil spring 42. Base end 37a The colorant in the flow path 39 is separated from the first nozzle member 37 and the second nozzle member 50 along the arrow Q. Then, the coloring nozzle 31 sprays the coloring material from the second nozzle member 50.
  • the coil 40 is applied for a predetermined time based on a command from the control device 19. For this reason, the coloring nozzle 31 removes the coloring material from the nozzle 3 by a certain amount from the nozzle 54 while the cleaning liquid supplied from the cleaning liquid supply source 62 into the nozzle cover 55 is kept in the nozzle cover 55 by the surface tension. Directly spray on surface 3a.
  • the guide roll 11 When forming the mark 6 on the outer surface 3 a of the electric wire 3 with the coloring device 1 having the above-described configuration, that is, when coloring the outer surface 3 a of the electric wire 3, first, the guide roll 11 is attached to the frame 10. A pair of cutting blades 48 and 49 are separated from each other, and the wire 3 wound around the guide roll 11 is passed through the correction unit 13, the slack absorbing unit 14, the coloring unit 15 and the duct 16 in this order, and a pair of feed rolls. Put between 12. A coloring nozzle 31 is attached to a predetermined portion of the unit main body 30 of the coloring unit 15, and a coloring material supply source 32 and a cleaning liquid supply source 62 are connected to each coloring nozzle 31. Further, the pressurized gas supply source 33 is connected to both the colorant supply source 32 and the cleaning liquid supply source 62, and the gas in the duct 16 is sucked by the bow I means.
  • the feed roll 12 is driven to rotate, and the electric wire 3 is pulled from the guide roll 11 and moved along the longitudinal direction of the electric wire 3, and the first biasing force HI is applied to the electric wire 3 by the correction unit 13.
  • the electric wire 3 is stretched by applying the frictional force.
  • the moving roller 26, that is, the electric wire 3 is urged by the air cylinder 27 with the second urging force H2.
  • the coloring material is supplied from the coloring material supply source 32 into the flow path 39 of the coloring nozzle 31, and the cleaning solution is supplied from the cleaning solution supply source 62 into the space 61 as described above.
  • the control device 19 applies a predetermined time to the coil 40 of the coloring nozzle 31 at predetermined intervals. To do. Then, the coloring nozzle 31 sprays the coloring material toward the outer surface 3a of the electric wire 3 by a certain amount.
  • the coloring material force adhering to the outer surface 3a of the electric wire 3 evaporates, and the outer surface 3a of the electric wire 3 is dyed or dyed on the outer surface 3a.
  • the coloring material force adhering to the outer surface 3a of the electric wire 3 The evaporated solvent or dispersion is sucked into the suction means from the duct 16. Thus, the outer surface 3a of the electric wire 3 is colored. If the control device 19 determines that the electric wire 3 having a predetermined length has been sent out based on information from the encoder 17 or the like, the control device 19 stops the sending roll 12.
  • the electric wire 3 is loosened between the pair of guide rollers 24 of the slack absorbing unit 14, and the moving roller 26 urged by the second urging force H2 is displaced to the position indicated by the two-dot chain line in FIG. To do.
  • the telescopic rod 29 of the air cylinder 27 of the slack absorbing unit 14 extends.
  • the slack absorbing unit 14 absorbs slack of the electric wire 3.
  • the first nozzle member 37 and the arrow Q along the axis R are A part of the coloring material flowing in the second nozzle member 50 collides with the end surface 50 a of the second nozzle member 50. Then, a part of the coloring material colliding with the end face 50a generates a vortex indicated by an arrow S in FIG. 7 and stirs the coloring material. Then, the concentration of the coloring material in the second nozzle member 50 is kept uniform.
  • the coloring material when the liquid coloring material is sprayed from the coloring nozzle 31 to the outer surface 3a of the electric wire 3 by a constant amount, the coloring material is introduced from the flow path 39 into the first nozzle member 37. If it penetrates, the pressure of the coloring material increases. The colorant pressure is substantially constant in the first nozzle member 37. When a part of the coloring material collides with the end face 50a, the pressure of the coloring material increases rapidly. Then, when the droplets are sprayed from the second nozzle member 50 to the outer surface 3a of the electric wire 3 or the like, the pressure of the coloring material rapidly decreases.
  • the coloring material when the liquid coloring material is sprayed from the coloring nozzle 31 to the outer surface 3a of the electric wire 3 by a constant amount, the coloring material is introduced from the flow path 39 into the first nozzle member 37. If it penetrates, the flow rate (speed) of the coloring material becomes low.
  • the flow rate (speed) of the coloring material is substantially constant in the first nozzle member 37, and the flow rate is slow and constant according to the direction force applied to the second nozzle member 50.
  • the cleaning liquid is supplied into the nozzle cover 55 that covers at least the tip end portion 37b of the nozzle 54.
  • the cleaning liquid is kept in the nozzle cover 55 by the surface tension of the cleaning liquid itself.
  • the cleaning liquid is always in contact with the tip portion 37b of the nozzle 54, and the coloring material that tends to adhere particularly to the tip portion 37b of the nozzle 54 is immediately removed from the surface of the nozzle 54 by the cleaning solution. For this reason, it is possible to prevent the coloring material from adhering to the nozzle 54 and solidifying while the electric wire 3 is colored.
  • the coloring material can be prevented from adhering to the nozzle 54 and solidifying, the coloring material can be reliably sprayed by applying force to the outer surface 3a of the electric wire 3 by a certain amount. Further, since the coloring material can be prevented from adhering to the nozzle 54, of course, the coloring material adhering to the nozzle 54 or the like can be prevented from affecting the direction in which the dropped colorant is ejected. Therefore, it is possible to reliably spray a certain amount of the coloring material toward the desired position on the outer surface 3a of the electric wire 3 and to color the desired position on the outer surface 3a of the electric wire 3 in a desired color. At the same time, the colored area (point 7 described above) can be maintained in the desired area (size).
  • the cleaning liquid is flush with the end surface 56a of the nozzle cover 55 and the front end surface 50b of the nozzle 54 by the surface tension. Keep it inside the nozzle cover 55. Therefore, the cleaning liquid can be prevented from interfering with the colorant sprayed from the nozzle 54, and the cleaning liquid can be prevented from affecting the direction in which the colorant sprayed is ejected. Therefore, the coloring material can be more reliably sprayed by a certain amount by directing the desired position on the outer surface 3a of the electric wire 3, and the desired position on the outer surface 3a of the electric wire 3 can be reliably colored with the desired color. In addition, the colored portion (the point 7 described above) can be reliably maintained with a desired area (size).
  • the coloring material collides with the end face 50a of the second nozzle member 50 and is agitated. Further, since the first nozzle member 37 and the second nozzle member 50 are arranged coaxially and the end face 50a is orthogonal to (intersects) the arrow Q, the colorant is more reliably agitated. For this reason, the concentration of the dye or pigment in the colorant is kept uniform. For this reason, coloring materials with extremely high concentrations are colored. Adhering to the nozzle 54 of the nozzle 31 can be prevented.
  • the coloring material when entering the second nozzle member 50 from the first nozzle member 37, the coloring material is rapidly pressurized. For this reason, the coloring material sprayed from the second nozzle member 50 toward the outer surface 3a of the electric wire 3 is vigorously pushed out toward the outer surface 3a of the electric wire 3. For this reason, the coloring material can be prevented from adhering to the second nozzle member 50.
  • the coloring material can be prevented from adhering to the second nozzle member 50, the coloring material is surely directed from the second nozzle member 50 to the outer surface 3a of the electric wire 3 by a certain amount. Can be dripping.
  • the coloring material adhering to the second nozzle member 50 or the like of course has an influence on the direction in which the colored material is sprayed. It can prevent giving. Therefore, the coloring material can be reliably sprayed in a certain amount toward the desired position on the outer surface 3a of the electric wire 3, and the desired position on the outer surface 3a of the electric wire 3 can be colored in a desired color.
  • the colored area (the point 7 described above) can be kept in a desired area (size).
  • the coloring nozzle 31 applies a certain amount of coloring material to the electric wire 3 by droplets. In this way, the wire 3 is colored during the relative movement between the wire 3 and the coloring nozzle 31. For this reason, since it is not necessary to stop the electric wire 3 in order to color the electric wire 3, work efficiency is not reduced. In addition, during the relative movement of the electric wire 3 and the coloring nozzle 31, the coloring material is sprayed by a certain amount by directing the electric wire 3, so that an arbitrary position of the electric wire 3 can be colored. Can be colored.
  • the encoder 17 measures the movement amount of the electric wire 3, and the control device 19 controls the coloring nozzle 31 according to the movement amount of the electric wire 3. For this reason, when the moving speed of the electric wire 3 is increased, the interval at which the coloring material is sprayed can be shortened, and when the moving speed of the electric wire 3 is decreased, the interval at which the coloring material is sprayed can be increased. Thus, even if the moving speed of the electric wire 3 changes, the interval between the coloring materials attached to the outer surface 3a of the electric wire 3 can be kept constant.
  • the coloring material can be attached to the outer surface 3a of the electric wire 3 according to a predetermined pattern. That is, even if the moving speed of the electric wire 3 changes, the electric wire 3 can be colored according to a predetermined pattern.
  • the first nozzle member 37 and the second nozzle member 50 are separate from each other. However, in the present invention, the first nozzle member 37 and the second nozzle member 50 may be integrated.
  • various materials such as acrylic paints, inks (dyes and pigments), and UV inks may be used as the coloring liquid and the paint.
  • the wire 3 constituting the wire harness routed in the automobile is described.
  • the electric wire 3 may be used not only for automobiles but also for various electronic devices such as portable computers and various electric machines.
  • the coloring nozzle 31 for coloring the outer surface 3a of the electric wire 3 is shown.
  • the coloring nozzle 31 of the present invention may color various things in addition to the electric wire 3.

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  • Manufacturing Of Electric Cables (AREA)
  • Coating Apparatus (AREA)
  • Nozzles (AREA)

Abstract

A coloring nozzle capable of securely injecting the droplets of a coloring material in a fixed amount each to a specified position on the outer surface of an article. The coloring nozzle (31) colors a wire (3) by injecting the droplets of the liquid coloring material in a fixed amount each to the outer surface (3a) of the wire (3) as the article. The coloring nozzle (31) comprises a nozzle (54) injecting the droplets of the coloring material, a nozzle cover (55), and a washing fluid supply source (62). The nozzle cover (55) covers at least the tip part (37b) of the nozzle (54). The tip face (50b) of the nozzle (54) and the end face (56a) of the nozzle cover (55) are positioned on the same plane. The washing fluid supply source (62) supplies a washing fluid to the inside of the nozzle cover (55). The coloring nozzle (31) injects the droplets of the coloring material from the nozzle (54) in the state of the washing fluid being kept in the nozzle cover (55) by surface tension.

Description

明 細 書  Specification
着色ノズル  Coloring nozzle
技術分野  Technical field
[0001] 本発明は、導電性の芯線と、この芯線を被覆する絶縁性の被覆部とを備えた電線 などの物品を着色する際に用いられる着色ノズルに関する。  TECHNICAL FIELD [0001] The present invention relates to a coloring nozzle used when coloring an article such as an electric wire provided with a conductive core wire and an insulating covering portion covering the core wire.
背景技術  Background art
[0002] 移動体としての自動車などには、種々の電子機器が搭載される。このため、前記自 動車などは、前記電子機器に電源など力 の電力やコンピュータなどからの制御信 号などを伝えるために、ワイヤハーネスを配索している。ワイヤハーネスは、複数の電 線と、該電線の端部などに取り付けられたコネクタなどを備えて 、る。  [0002] Various electronic devices are mounted on automobiles or the like as moving bodies. For this reason, the automobile or the like has a wire harness routed to transmit power such as a power source or a control signal from a computer to the electronic device. The wire harness includes a plurality of electric wires and connectors attached to ends of the electric wires.
[0003] 電線は、導電性の芯線と該芯線を被覆する絶縁性の合成樹脂からなる被覆部とを 備えている。電線は、所謂被覆電線である。コネクタは、端子金具と、この端子金具を 収容するコネクタハウジングとを備えている。端子金具は、導電性の板金など力もなり 電線の端部に取り付けられてこの電線の芯線と電気的に接続する。コネクタハウジン グは、絶縁性の合成樹脂からなり箱状に形成されている。ワイヤハーネスは、コネクタ ノ、ウジングが前述した電子機器などと結合することにより、端子金具を介して各電線 が前述した電子機器と電気的に接続して、前述した電子機器に所望の電力や信号 を伝える。  [0003] The electric wire includes a conductive core wire and a covering portion made of an insulating synthetic resin that covers the core wire. The electric wire is a so-called covered electric wire. The connector includes a terminal fitting and a connector housing that accommodates the terminal fitting. The terminal fitting is also attached to the end of the electric wire, such as a conductive sheet metal, and is electrically connected to the core wire of this electric wire. The connector housing is made of insulating synthetic resin and formed in a box shape. The wire harness is connected to the above-described electronic device by a connector and Uzing, so that each electric wire is electrically connected to the above-described electronic device via a terminal fitting, so that a desired power or signal can be transmitted to the above-described electronic device. Tell.
[0004] 前記ワイヤハーネスを組み立てる際には、まず電線を所定の長さに切断した後、該 電線の端部などの被覆部を除去 (皮むき)して端子金具を取り付ける。必要に応じて 電線同士を接続する。その後、端子金具をコネクタハウジング内に挿入する。こうして 、前述したワイヤハーネスを組み立てる。  [0004] When assembling the wire harness, the electric wire is first cut to a predetermined length, and then a covering portion such as an end of the electric wire is removed (peeled) and a terminal fitting is attached. Connect wires as needed. Thereafter, the terminal fitting is inserted into the connector housing. Thus, the above-described wire harness is assembled.
[0005] 前述したワイヤハーネスの電線は、芯線の大きさと、被覆部の材質 (耐熱性の有無 などによる材質の変更)と、使用目的などを識別する必要がある。なお、使用目的と は、例えば、エアバック、 ABS (Antilock Brake System)や車速情報などの制御信号 や、動力伝達系統などの電線が用いられる自動車の系統 (システム)である。  [0005] For the wires of the wire harness described above, it is necessary to identify the size of the core wire, the material of the covering portion (change of the material depending on the presence or absence of heat resistance, etc.), the purpose of use, and the like. The purpose of use is, for example, an automobile system (system) in which a control signal such as an air bag, ABS (Antilock Brake System) or vehicle speed information, or a power transmission system is used.
[0006] そこで、ワイヤハーネスに用いられる電線は、前述した被覆部を構成する合成樹脂 を芯線の周りに押し出し被覆する際に、被覆部を構成する合成樹脂に所望の色の着 色剤を混入して、該被覆部を所望の色に着色してきた (例えば、特許文献 1ないし 3 参照)。この場合、電線の外表面の色を変更する際に、前述した押し出し被覆を行う 押し出し被覆装置を停止する必要がある。この場合、電線の色替えの度に、押し出し 被覆装置を停止する必要があり、電線の製造に力かる所要時間と手間が増カロして、 電線の生産効率が低下する傾向であった。 [0006] Therefore, an electric wire used in a wire harness is a synthetic resin that constitutes the above-described covering portion. When the core is extruded and coated around the core wire, a coloring agent of a desired color is mixed into the synthetic resin constituting the covering portion to color the covering portion into a desired color (for example, Patent Documents 1 to 3). reference). In this case, when changing the color of the outer surface of the electric wire, it is necessary to stop the extrusion coating apparatus that performs the above-described extrusion coating. In this case, it was necessary to stop the extrusion coating device each time the color of the electric wire was changed, and the time and effort required to manufacture the electric wire increased, and the production efficiency of the electric wire tended to decrease.
[0007] または、押し出し被覆装置が押し出し被覆を行っている状態で合成樹脂に混入す る着色剤の色を変更してきた。この場合、着色剤の色を変更した直後では、被覆部を 構成する合成樹脂の色が、被覆部の変更前の着色剤の色と変更後の着色剤の色と が混ざり合った色になる。このため、電線の材料歩留まりが低下する傾向であった。  [0007] Alternatively, the color of the colorant mixed in the synthetic resin has been changed in a state where the extrusion coating apparatus performs extrusion coating. In this case, immediately after the color of the colorant is changed, the color of the synthetic resin constituting the coating portion is a color in which the color of the colorant before the change of the coating portion and the color of the colorant after the change are mixed. . For this reason, it was in the tendency for the material yield of an electric wire to fall.
[0008] 前述した電線の生産性の低下と電線の材料歩留まりの低下を防止するために、本 発明の出願人は、例えば、単色の電線を製造しておき、必要に応じて物品としての 電線の外表面を所望の色に着色してワイヤハーネスを組み立てることを提案している (特許文献 4参照)。また、本発明の出願人は、製造後の単色の電線を着色する際に 、液状の着色材を物品としての電線の外表面に向かって一定量ずつ滴射して、該着 色材の液滴を電線の外表面に付着させることで電線を所望の色に着色する電線の 着色装置を提案して ヽる (特許文献 5  [0008] In order to prevent the reduction in the productivity of electric wires and the reduction in the material yield of the electric wires, the applicant of the present invention manufactured, for example, a single-color electric wire, and the electric wire as an article as necessary. It is proposed to assemble a wire harness by coloring the outer surface of the wire to a desired color (see Patent Document 4). In addition, the applicant of the present invention, when coloring a single-color electric wire after production, sprays a liquid coloring material by a certain amount toward the outer surface of the electric wire as an article, and the liquid of the coloring material. Propose a wire coloring device that colors the wire in a desired color by attaching droplets to the outer surface of the wire (Patent Document 5)
参照)。  reference).
特許文献 1:特開平 5 - 111947号公報  Patent Document 1: Japanese Patent Laid-Open No. 5-111947
特許文献 2:特開平 6— 119833号公報  Patent Document 2: JP-A-6-119833
特許文献 3:特開平 9— 92056号公報  Patent Document 3: Japanese Patent Laid-Open No. 9-92056
特許文献 4 :国際公開第 03Z019580号パンフレット  Patent Document 4: Pamphlet of International Publication No. 03Z019580
特許文献 5 :特願 2003— 193904号  Patent Document 5: Japanese Patent Application No. 2003-193904
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0009] 前述した電線の外表面に向かって一定量ずつ滴射される着色材は、色材(工業用 有機物質)が水またはその他の溶媒に溶解、分散した液状物質である。有機物質と しては、染料、顔料 (大部分は有機物であり、合成品)があり、時には染料が顔料とし て、顔料が染料として用いられることがある。 [0009] The colorant sprayed by a certain amount toward the outer surface of the electric wire described above is a liquid substance in which a colorant (industrial organic substance) is dissolved and dispersed in water or other solvent. Organic substances include dyes and pigments (mostly organic and synthetic products), and sometimes dyes are used as pigments. Thus, pigments are sometimes used as dyes.
[0010] このため、前述した提案中の電線の着色装置では、着色ノズルなどからの前述した 着色材の滴射を繰り返すと、前述した染料または顔料などがノズルに付着し、付着し た染料又は顔料が徐々に増加することが考えられる。着色ノズルに着色材が付着す ると、着色ノズル力も所望の方向に向力つて着色材を滴射しにくくなるとともに、一定 量ずつ着色材を滴射しにくくなることが考えられる。  [0010] Therefore, in the above-described proposed coloring device for electric wires, when the above-described coloring material is repeatedly sprayed from a coloring nozzle or the like, the above-described dye or pigment adheres to the nozzle, and the attached dye or pigment or It is conceivable that the pigment gradually increases. If the coloring material adheres to the coloring nozzle, the coloring nozzle force is also directed in the desired direction, making it difficult for the coloring material to be sprayed, and it may be difficult to spray the coloring material by a certain amount.
[0011] この場合、勿論、電線の所望の位置を着色しに《なるとともに、電線の着色材が付 着した箇所の面積 (大きさ)がばらつくこととなる。このように、前述した染料または顔 料などがノズルに付着して、物品としての電線の外表面の所望の位置に向力つて着 色材を一定量ずつ確実に滴射することが困難になることが考えられる。  In this case, of course, the desired position of the electric wire is colored, and the area (size) of the portion where the coloring material of the electric wire is attached varies. As described above, the above-mentioned dye or pigment adheres to the nozzle, and it becomes difficult to reliably spray the coloring material by a certain amount by urging the desired position on the outer surface of the electric wire as an article. It is possible.
[0012] したがって、本発明の目的は、物品の外表面の所望の位置に向力つて着色材をー 定量ずつ確実に滴射できる着色ノズルを提供することにある。  [0012] Therefore, an object of the present invention is to provide a coloring nozzle capable of reliably spraying a coloring material in a certain amount by directing force to a desired position on the outer surface of an article.
課題を解決するための手段  Means for solving the problem
[0013] 前記課題を解決し目的を達成するために、本発明の着色ノズルは、物品の外表面 に向かって液状の着色材を一定量ずつ滴射して、前記着色材の液滴を前記物品の 外表面に付着させて該物品を着色する着色ノズルにぉ 、て、前記着色材を収容する 収容部と、前記収容部内の着色材を加圧する加圧手段と、筒状に形成されかつ内 側に前記着色材が流れるとともに前記収容部内に連通したノズルと、前記ノズルの前 記収容部内に位置する基端部に接離自在に設けられ、該基端部に接離することで 前記ノズルから前記着色材を滴射させる弁体と、少なくとも前記ノズルの先端部を覆 うとともに、前記ノズルから滴射された前記着色材が前記物品に付着することを許容 するノズルカバーと、前記ノズルカバー内に前記ノズルに付着した着色材を該ノズル から除去する洗浄液を供給する洗浄液供給手段と、を備え、前記洗浄液供給手段か ら前記ノズルカバー内に供給された洗浄液力 該洗浄液の表面張力により前記ノズ ルカバー内に保たれた状態で、前記ノズルから前記着色材を前記物品に向かって 滴射することを特徴として ヽる。  [0013] In order to solve the above-described problems and achieve the object, the coloring nozzle of the present invention sprays a liquid coloring material by a certain amount toward an outer surface of an article, and drops the coloring material droplets. A coloring nozzle that attaches to the outer surface of the article and colors the article; and a container that houses the coloring material, a pressurizing unit that pressurizes the coloring material in the container, and a cylindrical shape. The coloring material flows on the inner side and is connected to and separated from a nozzle communicating with the inside of the housing portion and a base end portion located in the housing portion of the nozzle. A valve body for spraying the colorant from the nozzle; a nozzle cover that covers at least the tip of the nozzle and allows the colorant sprayed from the nozzle to adhere to the article; and the nozzle Colorant adhering to the nozzle in the cover Cleaning liquid supply means for supplying a cleaning liquid for removing the nozzle from the nozzle, and the cleaning liquid power supplied into the nozzle cover from the cleaning liquid supply means while being maintained in the nozzle cover by the surface tension of the cleaning liquid. The colorant is sprayed from the nozzle toward the article.
[0014] 本発明の着色ノズルは、前記着色ノズルにおいて、前記ノズルカバーの前記物品 と相対する端面と、前記ノズルの前記物品と相対する先端面とが同一平面上に設け られて 、ることを特徴として!/、る。 In the coloring nozzle of the present invention, in the coloring nozzle, an end surface of the nozzle cover facing the article and a tip surface of the nozzle facing the article are provided on the same plane. It is characterized by being! /
[0015] 本発明によれば、ノズルの少なくとも先端部を覆うノズルカバー内に洗浄液が供給 される。そして、洗浄液は、該洗浄液自身の表面張力によりノズルカバー内に保たれ る。これにより、ノズルの先端部に常に洗浄液が接触していることとなり、ノズルの特に 先端部に付着しょうとする着色材が洗浄液によりノズルの表面から直ちに除去される  [0015] According to the present invention, the cleaning liquid is supplied into the nozzle cover that covers at least the tip of the nozzle. The cleaning liquid is kept in the nozzle cover by the surface tension of the cleaning liquid itself. This ensures that the cleaning liquid is always in contact with the nozzle tip, and the colorant that tends to adhere to the nozzle, in particular the tip, is immediately removed from the nozzle surface by the cleaning liquid.
[0016] なお、本明細書でいう着色材とは、色材 (工業用有機物質)が水またはその他の溶 媒に溶解、分散した液状物質である。有機物質としては、染料、顔料 (大部分は有機 物であり、合成品)があり、時には染料が顔料として、顔料が染料として用いられること がある。より具体的な例として、本明細書でいう着色材とは、着色液ど塗料との双方を 示している。着色液とは、溶媒中に染料が溶けているもの又は分散しているものを示 しており、塗料とは、分散液中に顔料が分散しているものを示している。 [0016] The coloring material referred to in the present specification is a liquid material in which a coloring material (industrial organic material) is dissolved and dispersed in water or other solvent. Organic substances include dyes and pigments (mostly organic and synthetic products). Sometimes dyes are used as pigments and pigments are used as dyes. As a more specific example, the colorant referred to in this specification indicates both a colored liquid paint and a paint. The coloring liquid indicates that the dye is dissolved or dispersed in the solvent, and the paint indicates that the pigment is dispersed in the dispersion.
[0017] このため、着色液で物品の外表面を着色すると、染料が物品内にしみ込み、塗料 で物品の外表面を着色すると、顔料が物品内にしみ込むことなく外表面に接着する 。即ち、本明細書でいう物品の外表面を着色するとは、物品の外表面の一部を染料 で染めることと、物品の外表面の一部に顔料を塗ることとを示している。  Therefore, when the outer surface of the article is colored with the coloring liquid, the dye soaks into the article, and when the outer surface of the article is colored with the paint, the pigment adheres to the outer surface without penetrating into the article. That is, to color the outer surface of an article in this specification means to dye a part of the outer surface of the article with a dye and to apply a pigment to a part of the outer surface of the article.
[0018] また、前記溶媒と分散液は、物品を構成する合成樹脂などと親和性のあるものが望 ましい。この場合、染料が物品内に確実にしみ込んだり、顔料が物品の外表面に確 実に接着することとなる。  [0018] Further, it is desirable that the solvent and the dispersion liquid have affinity for the synthetic resin or the like constituting the article. In this case, the dye is surely soaked into the article and the pigment is surely adhered to the outer surface of the article.
[0019] さらに、本明細書に記した滴射とは、着色ノズル力 液状の着色材が、液滴の状態 即ち滴の状態で、物品の外表面に向力つて付勢されて打ち出されることを示している  [0019] Further, the droplet spraying described in the present specification means that the coloring nozzle force, the liquid colorant, is urged and urged toward the outer surface of the article in a droplet state, that is, in a droplet state. Shows
[0020] また、本明細書に記した洗浄液とは、前述した着色材を構成する色材としての工業 用有機物質が溶解、分散可能な溶媒又は分散液などの液体である。さらに、洗浄液 は、特に常温で揮発しにく 、液体であるのが望ま 、。 [0020] The cleaning liquid described in the present specification is a liquid such as a solvent or a dispersion liquid in which an industrial organic material as a coloring material constituting the above-described coloring material can be dissolved and dispersed. Furthermore, it is desirable that the cleaning liquid is a liquid that does not easily volatilize at room temperature.
[0021] 本発明によれば、ノズルカバーの端面とノズルの先端面とが同一平面上に位置してAccording to the present invention, the end surface of the nozzle cover and the tip surface of the nozzle are positioned on the same plane.
V、るので、洗浄液がその表面張力によりノズルカバーの端面とノズルの先端面と面一 になるように、ノズルカバー内に保たれる。 発明の効果 Therefore, the cleaning liquid is kept in the nozzle cover so that the cleaning liquid is flush with the end face of the nozzle cover and the front end face of the nozzle by the surface tension. The invention's effect
[0022] 以上説明したように本発明は、ノズルの先端部に常に洗浄液が接触していることと なるので、物品の着色中にノズルの特に先端部に付着しょうとする着色材が洗浄液 によりノズルの表面力 直ちに除去される。このため、物品の着色中に着色材がノズ ルに付着して固化することを防止できる。  As described above, according to the present invention, since the cleaning liquid is always in contact with the tip of the nozzle, the coloring material that tends to adhere particularly to the tip of the nozzle during coloring of the article causes the nozzle to wash with the cleaning liquid. The surface force of is removed immediately. For this reason, it is possible to prevent the coloring material from adhering to the nozzle and solidifying during coloring of the article.
[0023] このように、着色材がノズルに付着して固化することを防止できるので、ノズルから 一定量ずつ物品の外表面に向かって着色材を確実に滴射できる。また、着色材がノ ズルに付着することを防止できるので、勿論、ノズルなどに付着した着色材が、滴射 された着色材の打ち出される方向に影響を与えることを防止できる。したがって、物 品の外表面の所望の位置に向力つて着色材を確実に一定量ずつ滴射することがで き、物品の外表面の所望の位置を所望の色に着色できるとともに、着色した箇所を所 望の面積 (大きさ)に保つことができる。  [0023] As described above, since the coloring material can be prevented from adhering to the nozzle and solidifying, the coloring material can be reliably sprayed from the nozzle toward the outer surface of the article. In addition, since it is possible to prevent the coloring material from adhering to the nozzle, it is possible to prevent the coloring material adhering to the nozzle or the like from affecting the direction in which the dropped coloring material is ejected. Therefore, the coloring material can be reliably sprayed by a certain amount by directing the force toward the desired position on the outer surface of the product, and the desired position on the outer surface of the article can be colored with the desired color. The location can be kept in the desired area (size).
[0024] 本発明は、洗浄液がノズルカバーの端面とノズルの先端面と面一になるように、ノズ ルカバー内に保たれる。このため、洗浄液がノズルから滴射される着色材に干渉する ことを防止でき、洗浄液が滴射された着色材の打ち出される方向に影響を与えること を防止できる。したがって、物品の外表面の所望の位置に向力つて着色材をより確実 に一定量ずつ滴射することができ、物品の外表面の所望の位置を所望の色により確 実に着色できるとともに、着色した箇所をより確実に所望の面積 (大きさ)に保つこと ができる。  In the present invention, the cleaning liquid is kept in the nozzle cover so that the end surface of the nozzle cover is flush with the tip surface of the nozzle. For this reason, it is possible to prevent the cleaning liquid from interfering with the coloring material sprayed from the nozzle, and it is possible to prevent the cleaning liquid from affecting the direction in which the sprayed coloring material is ejected. Therefore, the coloring material can be sprayed in a certain amount more reliably by directing the desired position on the outer surface of the article, and the desired position on the outer surface of the article can be reliably colored with the desired color. This makes it possible to more reliably maintain the desired area (size).
図面の簡単な説明  Brief Description of Drawings
[0025] [図 1]本発明の一実施形態にカゝかる着色ノズルを備えた電線の着色装置の構成を示 す側面図である。  FIG. 1 is a side view showing a configuration of an electric wire coloring apparatus provided with a coloring nozzle according to an embodiment of the present invention.
[図 2]図 1中の Π— II線に沿う電線の着色装置の着色ユニットの断面図である。  FIG. 2 is a cross-sectional view of the coloring unit of the wire coloring device along the line II-II in FIG.
[図 3]図 2に示された着色ユニットの各着色ノズルと電線との位置関係を示す説明図 である。  FIG. 3 is an explanatory diagram showing a positional relationship between each coloring nozzle and an electric wire of the coloring unit shown in FIG. 2.
[図 4]図 2に示された着色ユニットの各着色ノズルのノズルユニットの構成を示す断面 図である。  4 is a cross-sectional view showing a configuration of a nozzle unit of each coloring nozzle of the coloring unit shown in FIG.
[図 5] (a)は図 1に示された電線の着色装置で着色された電線の斜視図である。 (b) は図 5 (a)に示された電線の平面図である。 FIG. 5 (a) is a perspective view of an electric wire colored by the electric wire coloring device shown in FIG. (b) Fig. 5 is a plan view of the electric wire shown in Fig. 5 (a).
[図 6]図 4に示された着色ノズルのノズルカバー内に洗浄液を供給している状態を説 明する説明図である。  6 is an explanatory diagram for explaining a state in which cleaning liquid is supplied into the nozzle cover of the coloring nozzle shown in FIG.
[図 7]図 4に示された着色ノズル力 着色材が滴射される状態を説明する説明図であ る。  7 is an explanatory diagram for explaining a state in which the coloring nozzle force coloring material shown in FIG. 4 is sprayed. FIG.
符号の説明  Explanation of symbols
[0026] 3 電線(物品) [0026] 3 Electric wire (article)
3a 外表面  3a outer surface
31 着色ノズル  31 Coloring nozzle
33 加圧気体供給源 (加圧手段)  33 Pressurized gas supply source (pressurizing means)
35 インサート部材 (収容部)  35 Insert member (receiving part)
37a 基端部  37a Base end
37b 先端部  37b Tip
39 流路  39 Flow path
44 弁体  44 Disc
50b 先端面  50b Tip surface
54 ノズル  54 nozzles
55 ノズルカバー  55 Nozzle cover
56a 曲  56a
62 洗浄液供給源 (洗浄液供給手段)  62 Cleaning liquid supply source (cleaning liquid supply means)
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0027] 以下、本発明の一実施形態に力かる着色ノズル 31を図 1ないし図 7に基づいて説 明する。図 4などに示す着色ノズル 31は、図 1などに示す物品としての電線の加工装 置としての電線の着色装置 (以下単に着色装置と呼ぶ) 1を構成する(電線の加工装 置としての着色装置 1に取り付けられる)。着色装置 1は、物品としての電線 3を所定 の長さに切断して、この物品としての電線 3の外表面 3aの一部に印 6を形成する装置 である。即ち、着色装置 1は、物品としての電線 3の外表面 3aを着色する即ちマーキ ング(Marking)する。 [0028] 物品としての電線 3は、移動体としての自動車などに配索されるワイヤハーネスを構 成する。電線 3は、図 5 (a)に示すように、導電性の芯線 4と、絶縁性の被覆部 5とを備 えている。芯線 4は、複数の素線が撚られて形成されている。芯線 4を構成する素線 は、導電性の金属からなる。また、芯線 4は、一本の素線力も構成されても良い。被 覆部 5は、例えば、ポリ塩化ビュル(Polyvinylchloride: PVC)などの合成樹脂力 なる 。被覆部 5は、芯線 4を被覆している。このため、電線 3の外表面 3aとは、被覆部 5の 外表面をなしている。 [0027] Hereinafter, a coloring nozzle 31 that is useful in an embodiment of the present invention will be described with reference to Figs. The coloring nozzle 31 shown in FIG. 4 or the like constitutes an electric wire coloring apparatus (hereinafter simply referred to as a coloring apparatus) 1 as an electric wire processing apparatus as an article shown in FIG. 1 (coloring as an electric wire processing apparatus). Attached to device 1). The coloring device 1 is a device that cuts a wire 3 as an article into a predetermined length and forms a mark 6 on a part of the outer surface 3a of the wire 3 as an article. That is, the coloring device 1 colors, that is, marks, the outer surface 3a of the electric wire 3 as an article. [0028] The electric wire 3 as an article constitutes a wire harness routed to an automobile as a moving body. As shown in FIG. 5 (a), the electric wire 3 includes a conductive core wire 4 and an insulating covering portion 5. The core wire 4 is formed by twisting a plurality of strands. The strands constituting the core wire 4 are made of a conductive metal. Further, the core wire 4 may also be configured with a single wire force. The covering portion 5 is made of a synthetic resin such as polyvinyl chloride (PVC). The covering portion 5 covers the core wire 4. For this reason, the outer surface 3 a of the electric wire 3 forms the outer surface of the covering portion 5.
[0029] また、被覆部 5は、単色 Pである。なお、被覆部 5を構成する合成樹脂に所望の着 色剤を混入して、電線 3の外表面 3aを単色 Pにしても良ぐ被覆部 5を構成する合成 榭脂に着色剤を混入することなぐ単色 Pを合成樹脂自体の色として良い。被覆部 5 を構成する合成樹脂に着色剤を混入せずに、単色 Pが合成樹脂自体の色の場合、 被覆部 5即ち電線 3の外表面 3aは、無着色であるという。このように、無着色とは、被 覆部 5を構成する合成樹脂に着色剤を混入せずに、電線 3の外表面 3aが合成樹脂 自体の色であることを示している。電線 3の外表面 3aは、前述した無着色であっても 良ぐ例えば白色などの単色であっても良い。  [0029] The covering portion 5 is a single color P. It should be noted that a desired colorant is mixed in the synthetic resin constituting the covering portion 5, and the outer surface 3a of the electric wire 3 can be made to be a single color P, and a colorant is mixed in the synthetic resin constituting the covering portion 5. The single color P can be used as the color of the synthetic resin itself. When the single color P is the color of the synthetic resin itself without mixing a colorant into the synthetic resin constituting the covering portion 5, the covering portion 5, that is, the outer surface 3a of the electric wire 3, is said to be uncolored. Thus, “non-colored” indicates that the outer surface 3a of the electric wire 3 is the color of the synthetic resin itself without mixing a coloring agent in the synthetic resin constituting the covered portion 5. The outer surface 3a of the electric wire 3 may be uncolored as described above, or may be a single color such as white.
[0030] 電線 3の外表面 3aには、複数の点 7からなる印 6が形成されている。点 7は、色 B ( 図 5中に平行斜線で示す)である。色 Bは、単色 Pと異なる。点 7の平面形状は、図 5 ( b)に示すように、丸形である。点 7は、複数設けられており、予め定められるパターン にしたがって、電線 3の長手方向に沿って並べられている。図示例では、電線 3の長 手方向に沿って、点 7が等間隔に並べられている。また、互いに隣り合う点 7の中心 間の距離は、予め定められている。  [0030] On the outer surface 3a of the electric wire 3, a mark 6 including a plurality of points 7 is formed. Point 7 is color B (indicated by parallel diagonal lines in FIG. 5). Color B is different from the single color P. The planar shape of point 7 is round as shown in FIG. A plurality of points 7 are provided and arranged along the longitudinal direction of the electric wires 3 in accordance with a predetermined pattern. In the illustrated example, the points 7 are arranged at equal intervals along the longitudinal direction of the electric wire 3. Further, the distance between the centers of the adjacent points 7 is determined in advance.
[0031] 前述した構成の電線 3は、複数束ねられるとともに端部などにコネクタなどが取り付 けられて前述したワイヤハーネスを構成する。コネクタが自動車などの各種の電子機 器のコネクタにコネクタ結合して、ワイヤハーネス即ち電線 3は、各電子機器に各種 の信号や電力を伝える。  [0031] A plurality of electric wires 3 having the above-described configuration are bundled and a connector or the like is attached to an end portion or the like to constitute the above-described wire harness. The connector is connected to the connector of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 3, transmits various signals and electric power to each electronic device.
[0032] また、前述した印 6の各点 7の色 Bが種々の色に変更されることにより、電線 3同士を 識別可能としている。図示例では、全ての点 7の色 Bを同じにしている力 必要に応じ て点 7毎に色 Bを変更して、点 7同士の色 Bを異ならせても良い。印 6の各点 7の色 B は、ワイヤハーネスの電線 3の線種、系統(システム)の識別などを行うために用いら れる。即ち、前述した印 6の各点 7の色 Bは、ワイヤハーネスの各電線 3の線種及び使 用目的を識別するために用いられる。 [0032] Further, by changing the color B of each point 7 of the mark 6 described above to various colors, the wires 3 can be distinguished from each other. In the example shown in the figure, the force that makes the color B of all the points 7 the same may change the color B for each point 7 as necessary, and make the colors B of the points 7 different. Color 6 of each point 7 of mark 6 Is used to identify the wire type and system (system) of the wire 3 of the wire harness. That is, the color B of each point 7 of the mark 6 described above is used to identify the line type and purpose of use of each wire 3 of the wire harness.
[0033] 着色装置 1は、図 1に示すように、装置本体としてのフレーム 10と、ガイドロール 11 と、移動手段としての送り出しロール 12と、電線矯正手段としての矯正ユニット 13と、 弛み吸収手段としての弛み吸収ユニット 14と、着色ユニット 15と、ダクト 16と、測定手 段としてのエンコーダ 17と、加工手段としての切断機構 18と、制御手段としての制御 装置 19とを備えている。  As shown in FIG. 1, the coloring device 1 includes a frame 10 as a device body, a guide roll 11, a feed roll 12 as a moving means, a correction unit 13 as a wire straightening means, and a slack absorbing means. A slack absorbing unit 14, a coloring unit 15, a duct 16, an encoder 17 as a measuring means, a cutting mechanism 18 as a processing means, and a control device 19 as a control means.
[0034] フレーム 10は、工場などのフロア上などに設置される。フレーム 10は、水平方向に 伸びている。ガイドロール 11は、フレーム 10の一端部に回転自在に取り付けられて いる。ガイドロール 11は、長尺でかつ印 6が形成されていない電線 3を卷いている。 ガイドロール 11は、矯正ユニット 13と弛み吸収ユニット 14と着色ユニット 15とダクト 16 とエンコーダ 17と切断機構 18とに順に、電線 3を送り出す。  [0034] The frame 10 is installed on a floor of a factory or the like. The frame 10 extends in the horizontal direction. The guide roll 11 is rotatably attached to one end of the frame 10. The guide roll 11 has a long electric wire 3 on which no mark 6 is formed. The guide roll 11 sends the electric wire 3 in order to the correction unit 13, the slack absorbing unit 14, the coloring unit 15, the duct 16, the encoder 17, and the cutting mechanism 18.
[0035] 送り出しロール 12は、フレーム 10の他端部に一対設けられている。これら一対の送 り出しロール 12は、フレーム 10に回転自在に支持されかつ鉛直方向に沿って並べら れている。送り出しロール 12は、図示しないモータなどにより、互いに逆方向に同回 転数で回転される。一対の送り出しロール 12は、互いの間に電線 3を挟み、かっこの 電線 3の長手方向に沿ってガイドロール 11から引っ張る。  A pair of delivery rolls 12 is provided at the other end of the frame 10. The pair of delivery rolls 12 are rotatably supported by the frame 10 and are arranged along the vertical direction. The delivery roll 12 is rotated at the same rotational speed in opposite directions by a motor (not shown). The pair of delivery rolls 12 sandwiches the electric wire 3 between each other and pulls it from the guide roll 11 along the longitudinal direction of the electric wire 3 in parentheses.
[0036] 送り出しロール 12は、電線 3の長手方向に沿って該電線 3を引っ張って移動させる 引っ張り手段をなしている。このように、送り出しロール 12は、電線 3の長手方向に沿 つて該電線 3を移動させることで、電線 3の長手方向に沿って着色ユニット 15の後述 する着色ノズル 31と、電線 3とを相対的に移動させる。このため、電線 3は、ガイド口 ール 11から送り出しロール 12に向かって図 1中の矢印 Kに沿って移動する。矢印 は、電線 3の移動方向をなしている。  [0036] The delivery roll 12 constitutes a pulling means that pulls and moves the electric wire 3 along the longitudinal direction of the electric wire 3. In this way, the delivery roll 12 moves the electric wire 3 along the longitudinal direction of the electric wire 3 so that the coloring nozzle 31 described later of the coloring unit 15 and the electric wire 3 are relatively moved along the longitudinal direction of the electric wire 3. Move. For this reason, the electric wire 3 moves along the arrow K in FIG. The arrow indicates the direction of movement of wire 3.
[0037] 矯正ユニット 13は、ガイドロール 11の送り出しロール 12側に設けられており、ガイド ロール 11と送り出しロール 12との間に設けられている。即ち、矯正ユニット 13は、ガ イドロール 11より電線 3の移動方向 Kの下流側に設けられ、送り出しロール 12より電 線 3の移動方向 Kの上流側に設けられている。矯正ユニット 13は、板状のユニット本 体 20と、複数の第 1ローラ 21と、複数の第 2ローラ 22とを備えている。ユニット本体 20 は、フレーム 10に固定されている。 The correction unit 13 is provided on the guide roll 11 on the delivery roll 12 side, and is provided between the guide roll 11 and the delivery roll 12. That is, the straightening unit 13 is provided downstream of the guide roll 11 in the movement direction K of the electric wire 3, and is provided upstream of the supply roll 12 in the movement direction K of the electric wire 3. The straightening unit 13 is a plate unit A body 20, a plurality of first rollers 21, and a plurality of second rollers 22 are provided. The unit body 20 is fixed to the frame 10.
[0038] 第 1及び第 2ローラ 21, 22は、それぞれ、ユニット本体 20に回転自在に支持されて いる。複数の第 1ローラ 21は、水平方向(前述した移動方向 K)に沿って並べられ、 電線 3の上方に配されている。複数の第 2ローラ 22は、水平方向(前述した移動方向 K)に沿って並べられ、電線 3の下方に配されている。第 1ローラ 21と第 2ローラ 22と は、図 1に示すように、千鳥状に配されている。  [0038] The first and second rollers 21 and 22 are rotatably supported by the unit main body 20, respectively. The plurality of first rollers 21 are arranged along the horizontal direction (the moving direction K described above) and are arranged above the electric wires 3. The plurality of second rollers 22 are arranged along the horizontal direction (the moving direction K described above) and are arranged below the electric wire 3. As shown in FIG. 1, the first roller 21 and the second roller 22 are arranged in a staggered manner.
[0039] 矯正ユニット 13は、送り出しロール 12によりガイドロール 11から送り出される電線 3 を、第 1ローラ 21と第 2ローラ 22との間に挟む。そして、矯正ユニット 13は、電線 3を 直線状にする。また、矯正ユニット 13は、第 1ローラ 21と第 2ローラ 22との間に挟むこ とにより、電線 3に摩擦力を付与する。  The correction unit 13 sandwiches the electric wire 3 fed from the guide roll 11 by the feed roll 12 between the first roller 21 and the second roller 22. And the correction unit 13 makes the electric wire 3 straight. Further, the correction unit 13 applies a frictional force to the electric wire 3 by being sandwiched between the first roller 21 and the second roller 22.
[0040] 即ち、矯正ユニット 13は、送り出しロール 12が電線 3を引っ張る方向(前述した移動 方向 K)の逆向きの第 1の付勢力 HIを電線 3に付与する。この第 1の付勢力 HIは、 送り出しロール 12が電線 3を引っ張る力よりも弱い。このため、矯正ユニット 13は、長 手方向に沿つた張力を電線 3に付与する。  That is, the correction unit 13 applies a first biasing force HI in the direction opposite to the direction in which the feed roll 12 pulls the electric wire 3 (the movement direction K described above) to the electric wire 3. This first biasing force HI is weaker than the force with which the delivery roll 12 pulls the electric wire 3. For this reason, the correction unit 13 applies a tension along the longitudinal direction to the electric wire 3.
[0041] 弛み吸収ユニット 14は、矯正ユニット 13の送り出しロール 12側に設けられており、 矯正ユニット 13と送り出しロール 12との間に設けられている。即ち、弛み吸収ユニット 14は、矯正ユニット 13より電線 3の移動方向 Kの下流側に設けられ、送り出しロール 12より電線 3の移動方向 Kの上流側に設けられている。弛み吸収ユニット 14は、矯 正ユニット 13と着色ユニット 15の後述する着色ノズル 31との間に設けられて!/、る。  The slack absorbing unit 14 is provided on the delivery roll 12 side of the correction unit 13, and is provided between the correction unit 13 and the delivery roll 12. That is, the slack absorbing unit 14 is provided downstream of the correction unit 13 in the movement direction K of the electric wire 3, and is provided upstream of the movement direction K of the electric wire 3 from the delivery roll 12. The slack absorbing unit 14 is provided between the correcting unit 13 and a coloring nozzle 31 (to be described later) of the coloring unit 15! /.
[0042] 弛み吸収ユニット 14は、図 1に示すように、一対の案内ローラ支持フレーム 23と、一 対の案内ローラ 24と、移動ローラ支持フレーム 25と、移動ローラ 26と、付勢手段とし てのエアシリンダ 27とを備えている。案内ローラ支持フレーム 23は、フレーム 10に固 定されている。案内ローラ支持フレーム 23は、フレーム 10から上方に立設している。 一対の案内ローラ支持フレーム 23は、電線 3の移動方向 Kに沿って、互いに間隔を あけて並べられている。  As shown in FIG. 1, the slack absorbing unit 14 includes a pair of guide roller support frames 23, a pair of guide rollers 24, a moving roller support frame 25, a moving roller 26, and an urging means. The air cylinder 27 is provided. The guide roller support frame 23 is fixed to the frame 10. The guide roller support frame 23 is erected upward from the frame 10. The pair of guide roller support frames 23 are arranged along the moving direction K of the electric wire 3 with a space therebetween.
[0043] 一対の案内ローラ 24は、案内ローラ支持フレーム 23に回転自在に支持されている 。案内ローラ 24は、電線 3の下方に配され、外周面に電線 3と接触することにより、移 動方向 K力も電線 3が脱落しないように、電線 3を案内する。このため、案内ローラ 24 は、電線 3の移動方向 Κを案内する。 The pair of guide rollers 24 is rotatably supported by the guide roller support frame 23. The guide roller 24 is arranged below the electric wire 3 and is moved by contacting the electric wire 3 on the outer peripheral surface. Direction of movement K also guides the wire 3 so that the wire 3 does not fall off. For this reason, the guide roller 24 guides the moving direction の of the electric wire 3.
[0044] 移動ローラ支持フレーム 25は、フレーム 10に固定されている。移動ローラ支持フレ ーム 25は、フレーム 10から上方に立設している。移動ローラ支持フレーム 25は、一 対の案内ローラ支持フレーム 23間に設けられている。  The moving roller support frame 25 is fixed to the frame 10. The moving roller support frame 25 is erected upward from the frame 10. The moving roller support frame 25 is provided between the pair of guide roller support frames 23.
[0045] 移動ローラ 26は、移動ローラ支持フレーム 25に回転自在に支持されているとともに 、鉛直方向に沿って移動自在に支持されている。移動ローラ 26は、電線 3の上方に 配されている。移動ローラ 26は、鉛直方向に沿って移動自在に支持されることで、電 線 3の移動方向 Κに直交(交差)する方向に沿って、移動自在に支持されている。ま た、移動ローラ 26は、案内ローラ 24間の中央に設けられている。  [0045] The moving roller 26 is rotatably supported by the moving roller support frame 25 and is supported so as to be movable along the vertical direction. The moving roller 26 is disposed above the electric wire 3. The moving roller 26 is supported so as to be movable along the direction orthogonal to (crossing) the moving direction の of the electric wire 3 by being supported so as to be movable along the vertical direction. The moving roller 26 is provided at the center between the guide rollers 24.
[0046] エアシリンダ 27は、シリンダ本体 28と、このシリンダ本体 28から伸縮自在な伸縮ロッ ド 29とを備えている。シリンダ本体 28は、移動ローラ支持フレーム 25に固定されてお り、電線 3の上方に配されている。伸縮ロッド 29は、シリンダ本体 28から下方に向かつ て伸長する。即ち、伸縮ロッド 29は、シリンダ本体 28から電線 3に近づく方向に伸長 する。  The air cylinder 27 includes a cylinder body 28 and an expansion / contraction rod 29 that can be expanded and contracted from the cylinder body 28. The cylinder body 28 is fixed to the moving roller support frame 25 and is disposed above the electric wire 3. The telescopic rod 29 extends downward from the cylinder body 28. That is, the telescopic rod 29 extends from the cylinder body 28 in a direction approaching the electric wire 3.
[0047] 伸縮ロッド 29には、移動ローラ 26が取り付けられている。エアシリンダ 27は、シリン ダ本体 28内に加圧された気体が供給されることで、伸縮ロッド 29即ち移動ローラ 26 を第 2の付勢力 Η2 (図 1に示す)で移動方向 Κに直交 (交差)する方向に沿って、下 方に付勢する。このため、エアシリンダ 27は、移動ローラ 26を、第 2の付勢力 Η2で電 線 3に近づく方向に付勢する。第 2の付勢力 Η2は、第 1の付勢力 HIより弱い。  [0047] A movable roller 26 is attached to the telescopic rod 29. The air cylinder 27 is supplied with pressurized gas into the cylinder body 28, so that the telescopic rod 29, i.e., the moving roller 26 is perpendicular to the moving direction で with a second urging force Η2 (shown in Fig. 1) ( Energize downward along the crossing direction. Therefore, the air cylinder 27 urges the moving roller 26 in the direction approaching the electric wire 3 with the second urging force Η2. The second biasing force Η2 is weaker than the first biasing force HI.
[0048] 切断機構 18の後述の一対の切断刃 48, 49が互いに近づいて、電線 3を切断する ためにー且電線 3が停止した際に、慣性により矢印 Kに沿って電線 3が進むと、該電 線 3がー対の案内ローラ 24間で弛む。このとき、前述した構成の弛み吸収ユニット 14 は、エアシリンダ 27が移動ローラ 26を第 2の付勢力 H2で付勢しているため、エアシリ ンダ 27の伸縮ロッド 29が伸長して、移動ローラ 26が例えば図 1中に二点鎖線で示す 位置まで変位する。そして、弛み吸収ユニット 14は、前述した案内ローラ 24間で弛ん だ電線 3を移動方向 Kに直交(交差)する方向に沿って付勢して、弛みを吸収して、 電線 3を張った状態に保つ。 [0049] 着色ユニット 15は、弛み吸収ユニット 14の送り出しロール 12側に設けられており、 弛み吸収ユニット 14と送り出しロール 12との間に設けられている。即ち、着色ユニット 15は、弛み吸収ユニット 14より電線 3の移動方向 Kの下流側に設けられ、送り出し口 ール 12より電線 3の移動方向 Kの上流側に設けられている。このため、着色ユニット 1 5即ち後述の着色ノズル 31は、送り出しロール 12と、矯正ユニット 13との間に配され ている。 [0048] When a later-described pair of cutting blades 48, 49 of the cutting mechanism 18 approach each other and cut the electric wire 3, and when the electric wire 3 stops, the electric wire 3 advances along the arrow K due to inertia. The wire 3 is slackened between the pair of guide rollers 24. At this time, in the slack absorbing unit 14 configured as described above, since the air cylinder 27 urges the moving roller 26 with the second urging force H2, the telescopic rod 29 of the air cylinder 27 extends, and the moving roller 26 Moves to the position indicated by the two-dot chain line in Fig. 1, for example. The slack absorbing unit 14 urges the slackened electric wire 3 between the above-described guide rollers 24 along the direction perpendicular to (crossing) the moving direction K, absorbs the slack, and stretches the electric wire 3. Keep on. The coloring unit 15 is provided on the feeding roll 12 side of the slack absorbing unit 14, and is provided between the slack absorbing unit 14 and the sending roll 12. That is, the coloring unit 15 is provided downstream of the slack absorbing unit 14 in the movement direction K of the electric wire 3, and is provided upstream of the sending port 12 in the movement direction K of the electric wire 3. For this reason, the coloring unit 15, that is, a coloring nozzle 31 described later, is disposed between the feed roll 12 and the correction unit 13.
[0050] 着色ユニット 15は、図 2に示すように、ユニット本体 30と、複数の着色ノズル 31を備 えている。ユニット本体 30は、フレーム 10に固定される。ユニット本体 30は、複数の 着色ノズル 31を支持する。  As shown in FIG. 2, the coloring unit 15 includes a unit main body 30 and a plurality of coloring nozzles 31. The unit body 30 is fixed to the frame 10. The unit body 30 supports a plurality of coloring nozzles 31.
[0051] 前述した構成の着色ノズル 31は、後述の着色材供給源 32からの液状の着色材を 、電線 3の外表面 3aに向力つて一定量ずつ滴射する。着色ノズル 31は、滴射した着 色材の液滴を電線 3の外表面 3aに付着させて、該電線 3の外表面 3aの少なくとも一 部を着色する(マーキング)する。この着色ノズル 31の詳細な構成は、後ほど説明す る。  [0051] The coloring nozzle 31 having the above-described configuration sprays a liquid coloring material from a coloring material supply source 32, which will be described later, on the outer surface 3a of the electric wire 3 by a predetermined amount. The coloring nozzle 31 attaches the droplets of the colored material sprayed onto the outer surface 3a of the electric wire 3, and colors (marks) at least a part of the outer surface 3a of the electric wire 3. The detailed configuration of the coloring nozzle 31 will be described later.
[0052] また、着色ノズル 31は、ユニット本体 30に取り付けられると、電線 3の移動方向 Kに 沿って複数並べられている。図示例では、ユニット本体 30は、着色ノズル 31を電線 3 の移動方向 Kに沿って五つ並べて!/、る。  [0052] When the coloring nozzles 31 are attached to the unit body 30, a plurality of the coloring nozzles 31 are arranged along the moving direction K of the electric wires 3. In the illustrated example, the unit main body 30 arranges five colored nozzles 31 along the moving direction K of the electric wire 3!
[0053] また、各着色ノズル 31は、図 3に示すように、後述の第 1のノズル部材 37の軸芯 R( 図 3中に一点鎖線で示す)の延長上に電線 3の最上部 3bが位置する状態で、ュ-ッ ト本体 30に支持される。なお、着色ノズル 31は、軸芯 Rに沿って着色材を滴射する。 このため、着色ノズル 31は、電線 3の最上部 3bに向かって着色材を一定量ずつ滴射 する。  Further, as shown in FIG. 3, each coloring nozzle 31 has an uppermost portion 3b of the electric wire 3 on an extension of an axis R (shown by a one-dot chain line in FIG. 3) of a first nozzle member 37 described later. In the state where is located, it is supported by the mute body 30. The coloring nozzle 31 sprays the coloring material along the axis R. For this reason, the coloring nozzle 31 sprays the coloring material by a certain amount toward the uppermost part 3b of the electric wire 3.
[0054] 前述した構成の着色ユニット 15は、制御装置 19からの命令に基づいて、任意の着 色ノズル 31のコイル 40に印加されて後述の弁体 44が第 1のノズル部材 37の基端部 37aから離れる。そして、着色ユニット 15は、任意の着色ノズル 31の流路 39内の着 色材を一定量ずつ電線 3に向力つて滴射する。  The coloring unit 15 having the above-described configuration is applied to a coil 40 of an arbitrary coloring nozzle 31 based on a command from the control device 19, and a valve body 44 described later is a base end of the first nozzle member 37. Leave part 37a. Then, the coloring unit 15 sprays the coloring material in the flow path 39 of an arbitrary coloring nozzle 31 by a certain amount toward the electric wire 3 in a direct direction.
[0055] 本明細書では、粘度が lOmPa' s (ミリパスカル秒)以下の着色材を用いる。前述し た着色材とは、色材 (工業用有機物質)が水またはその他の溶媒に溶解、分散した 液状物質である。有機物質としては、染料、顔料 (大部分は有機物であり、合成品) があり、時には染料が顔料として、顔料が染料として用いられることがある。より具体 的な例として、着色材とは、着色液または塗料である。 [0055] In the present specification, a coloring material having a viscosity of lOmPa's (millipascal second) or less is used. The colorant mentioned above is a colorant (industrial organic substance) dissolved or dispersed in water or other solvent. It is a liquid substance. Examples of organic substances include dyes and pigments (mostly organic substances and synthetic products). Sometimes dyes are used as pigments and pigments are used as dyes. As a more specific example, the coloring material is a coloring liquid or a paint.
[0056] 着色液とは、溶媒中に染料が溶けているもの又は分散しているものを示しており、 塗料とは、分散液中に顔料が分散しているものを示している。このため、着色液が電 線 3の外表面 3aに付着すると、染料が被覆部 5内にしみ込み、塗料が電線 3の外表 面 3aに付着すると、顔料が被覆部 5内にしみ込むことなく外表面 3aに接着する。  [0056] The coloring liquid indicates that the dye is dissolved or dispersed in the solvent, and the paint indicates that the pigment is dispersed in the dispersion. For this reason, if the colored liquid adheres to the outer surface 3a of the wire 3, the dye penetrates into the coated portion 5, and if the paint adheres to the outer surface 3a of the electric wire 3, the pigment does not penetrate into the coated portion 5. Adhere to surface 3a.
[0057] 即ち、着色ユニット 15は、電線 3の外表面 3aの一部を染料で染める又は電線 3の 外表面 3aに顔料を塗る。このため、電線 3の外表面 3aを着色するとは、電線 3の外表 面 3aの一部を染料で染める(染色する)ことと、電線 3の外表面 3aの一部に顔料を塗 ることとを示している。  That is, the coloring unit 15 dyes a part of the outer surface 3 a of the electric wire 3 with a dye or applies a pigment to the outer surface 3 a of the electric wire 3. For this reason, coloring the outer surface 3a of the electric wire 3 means that a part of the outer surface 3a of the electric wire 3 is dyed (dyed) and a pigment is applied to a part of the outer surface 3a of the electric wire 3. Is shown.
[0058] また、前記溶媒と分散液は、被覆部 5を構成する合成樹脂と親和性のあるものが望 ましい。この場合、染料が被覆部 5内に確実にしみ込んだり、顔料が外表面 3aに確 実に接着することとなる。  [0058] Further, it is desirable that the solvent and the dispersion have an affinity for the synthetic resin constituting the covering portion 5. In this case, the dye is surely soaked into the coating portion 5, and the pigment is surely adhered to the outer surface 3a.
[0059] さらに、前述した滴射とは、着色ノズル 31から液状の着色材カ 液滴の状態即ち滴 の状態で、電線 3の外表面 3aに向力つて付勢されて打ち出されることを示している。  [0059] Further, the above-described droplet spraying indicates that the colored nozzle 31 is in the state of liquid colorant droplets, that is, in the state of droplets, and is ejected by being urged toward the outer surface 3a of the electric wire 3 by force. ing.
[0060] ダクト 16は、着色ユニット 15の送り出しロール 12側に設けられており、着色ユニット 15と送り出しロール 12との間に設けられている。即ち、ダクト 16は、着色ユニット 15よ り電線 3の移動方向 Kの下流側に設けられ、送り出しロール 12より電線 3の移動方向 Kの上流側に設けられている。ダクト 16は、筒状に形成されており、内側に電線 3を 通す。ダクト 16には、真空ポンプなどの図示しない吸引手段が連結している。吸引手 段は、ダ外 16内の気体を吸引して、着色材中の溶媒と分散液などが着色装置 1外 に充満することを防止する。  The duct 16 is provided on the feeding roll 12 side of the coloring unit 15 and is provided between the coloring unit 15 and the sending roll 12. That is, the duct 16 is provided downstream of the coloring unit 15 in the movement direction K of the electric wire 3, and is provided upstream of the feeding roll 12 in the movement direction K of the electric wire 3. The duct 16 is formed in a cylindrical shape, and the electric wire 3 is passed inside. A suction means (not shown) such as a vacuum pump is connected to the duct 16. The suction means sucks the gas in the outside 16 and prevents the solvent and dispersion in the coloring material from filling the outside of the coloring device 1.
[0061] エンコーダ 17は、送り出しロール 12より電線 3の移動方向 Kの下流側に設けられて いる。エンコーダ 17は、図 1に示すように、回転子 47を一対備えている。回転子 47は 、軸芯周りに回転可能に支持されている。回転子 47の外周面は、一対の送り出し口 ール 12間に挟まれた電線 3の外表面 3aと接触している。回転子 47は、矢印 Kに沿つ て、芯線 4即ち電線 3が走行 (移動)すると、回転する。即ち、回転子 47は、矢印 Kに 沿った芯線 4即ち電線 3の走行 (移動)とともに、軸芯周りに回転する。勿論、矢印 に沿った芯線 4即ち電線 3の走行 (移動)量と、回転子 47の回転数とは比例する。 The encoder 17 is provided on the downstream side in the moving direction K of the electric wire 3 from the feed roll 12. The encoder 17 includes a pair of rotors 47 as shown in FIG. The rotor 47 is supported so as to be rotatable around the axis. The outer peripheral surface of the rotor 47 is in contact with the outer surface 3 a of the electric wire 3 sandwiched between the pair of delivery ports 12. The rotor 47 rotates along the arrow K when the core wire 4, that is, the electric wire 3 travels (moves). That is, the rotor 47 is As the core 4 along the wire 3 runs (moves), it rotates around the axis. Of course, the amount of travel (movement) of the core wire 4, that is, the electric wire 3 along the arrow is proportional to the rotational speed of the rotor 47.
[0062] エンコーダ 17は、制御装置 19に接続している。エンコーダ 17は、回転子 47が所定 角度ずつ回転すると、制御装置 19に向力つてパルス状の信号を出力する。即ち、ェ ンコーダ 17は、矢印 Kに沿った電線 3の移動量に応じた情報を、制御装置 19に向か つて出力する。 The encoder 17 is connected to the control device 19. When the rotor 47 rotates by a predetermined angle, the encoder 17 outputs a pulse-like signal to the control device 19 by force. That is, the encoder 17 outputs information corresponding to the amount of movement of the electric wire 3 along the arrow K to the control device 19.
[0063] このように、エンコーダ 17は、電線 3の移動量に応じた情報を測定して、電線 3の移 動量に応じた情報を制御装置 19に向力つて出力する。通常エンコーダ 17では電線 3と回転子 47の摩擦で電線 3の移動量に応じたパルス信号が出力される。しかし、電 線 3の外表面 3aの状態により移動量とパルス数が必ずしも一致しない場合は、別の 場所で速度情報を入手し、その情報をフィードバックし、比較演算しても良い。  In this manner, the encoder 17 measures information according to the amount of movement of the electric wire 3 and outputs information corresponding to the amount of movement of the electric wire 3 to the control device 19 by force. Normally, the encoder 17 outputs a pulse signal corresponding to the amount of movement of the electric wire 3 due to the friction between the electric wire 3 and the rotor 47. However, if the amount of movement and the number of pulses do not always match depending on the state of the outer surface 3a of the wire 3, speed information may be obtained at another location, the information may be fed back, and a comparison operation may be performed.
[0064] 切断機構 18は、エンコーダ 17の一対の回転子 47より電線 3の移動方向 Kの下流 側に配されている。切断機構 18は、一対の切断刃 48, 49を備えている。一対の切 断刃 48, 49は、鉛直方向に沿って並べられている。一対の切断刃 48, 49は、鉛直 方向に沿って互いに近づいたり離れたりする。一対の切断刃 48, 49は、互いに近づ くと、一対の送り出しロール 12によって送り出された電線 3を互いの間に挟んで、切 断する。一対の切断刃 48, 49は、互いに離れると、勿論、前記電線 3から離れる。  [0064] The cutting mechanism 18 is arranged downstream of the pair of rotors 47 of the encoder 17 in the moving direction K of the electric wire 3. The cutting mechanism 18 includes a pair of cutting blades 48 and 49. The pair of cutting blades 48 and 49 are arranged along the vertical direction. The pair of cutting blades 48 and 49 move toward and away from each other along the vertical direction. When the pair of cutting blades 48 and 49 come close to each other, the electric wire 3 fed by the pair of feeding rolls 12 is sandwiched between each other and cut. The pair of cutting blades 48 and 49 are, of course, separated from the electric wire 3 when separated from each other.
[0065] 制御装置 19は、周知の RAM、 ROM、 CPUなどを備えたコンピュータである。制御 装置 19は、送り出しロール 12と、エンコーダ 17と、切断機構 18と、着色ノズル 31など と接続しており、これらの動作を制御することにより、着色装置 1全体の制御をつかさ どる。  [0065] The control device 19 is a computer including a known RAM, ROM, CPU, and the like. The control device 19 is connected to the feed roll 12, the encoder 17, the cutting mechanism 18, the coloring nozzle 31, and the like, and controls the entire coloring device 1 by controlling these operations.
[0066] 制御装置 19は、予め印 6のパターンを記憶している。制御装置 19は、エンコーダ 1 7から所定のパルス状の信号即ち電線 3の移動量に応じた情報が入力すると、予め 定められた着色ノズル 31のコイル 40に一定時間印加して、該着色ノズル 31から電 線 3に向力つて着色材を一定量ずつ滴射させる。制御装置 19は、予め記憶した印 6 のパターンにしたがって、電線 3の移動速度が速くなると着色ノズル 31から着色材を 滴射する時間間隔を短くし、電線 3の移動速度が遅くなると着色ノズル 31から着色材 を滴射する時間間隔を長くする。こうして、制御装置 19は、予め記憶したパターンに したがって、電線 3を着色する。制御装置 19は、エンコーダ 17が測定した電線 3の移 動量に基づ 、て、着色ノズル 31に着色材を一定量ずつ滴射させる。 The control device 19 stores a pattern of the mark 6 in advance. When a predetermined pulse-shaped signal, that is, information corresponding to the amount of movement of the electric wire 3 is input from the encoder 17, the control device 19 applies a predetermined time to the coil 40 of the coloring nozzle 31 for a predetermined time. From the point of view, the coloring material is sprayed by a certain amount by directing it toward the electric wire 3. The control device 19 shortens the time interval for spraying the coloring material from the coloring nozzle 31 when the moving speed of the electric wire 3 increases according to the pattern of the mark 6 stored in advance, and the coloring nozzle 31 when the moving speed of the electric wire 3 decreases. Increase the time interval for spraying the colorant. In this way, the control device 19 uses the previously stored pattern. Therefore, the electric wire 3 is colored. Based on the amount of movement of the electric wire 3 measured by the encoder 17, the control device 19 causes the coloring nozzle 31 to spray the coloring material by a predetermined amount.
[0067] また、制御装置 19は、エンコーダ 17からの情報により、電線 3が所定量移動したと 判定すると、送り出しロール 12を停止した後、一対の切断刃 48, 49を互いに近づけ て電線 3を切断する。 [0067] When the control device 19 determines that the electric wire 3 has moved by a predetermined amount based on the information from the encoder 17, after stopping the feed roll 12, the control device 19 brings the pair of cutting blades 48 and 49 closer to each other to move the electric wire 3 Disconnect.
[0068] 着色ノズル 31は、図 1ないし図 3に示すように、ノズルユニット 52と、液体供給部 53 と、を備えている。ノズルユニット 52は、図 4に示すように、円筒状 (筒状)のノズル本 体 34と、このノズル本体 34内に収容されたインサート部材 35と、流入管 36と、ノズル 54と、弁機構 38と、ノズルカバー 55とを備えている。  As shown in FIGS. 1 to 3, the coloring nozzle 31 includes a nozzle unit 52 and a liquid supply unit 53. As shown in FIG. 4, the nozzle unit 52 includes a cylindrical (cylindrical) nozzle body 34, an insert member 35 accommodated in the nozzle body 34, an inflow pipe 36, a nozzle 54, and a valve mechanism. 38 and a nozzle cover 55 are provided.
[0069] インサート部材 35は、円筒状 (筒状)に形成されているとともに、内側に着色材を通 す流路 39が形成されている。流路 39内には、後述の着色材供給源 32などから供給 される着色材で満たされる。インサート部材 35は、本明細書に記した液状の着色材 を収容する収容部をなしている。流入管 36は、流路 39と連通しており、着色材供給 源 32からの着色材を流路 39内に導く。  [0069] The insert member 35 is formed in a cylindrical shape (tubular shape), and a flow path 39 through which a coloring material passes is formed inside. The flow path 39 is filled with a coloring material supplied from a coloring material supply source 32 described later. The insert member 35 constitutes a housing portion that houses the liquid coloring material described in this specification. The inflow pipe 36 communicates with the flow path 39 and guides the coloring material from the coloring material supply source 32 into the flow path 39.
[0070] ノズル 54は、第 1のノズル部材 37と、第 2のノズル部材 50と、接続パイプ 51とを備 えている。第 1のノズル部材 37は、円筒状に形成されているとともに、流路 39内と連 通しており、流路 39内の着色材を着色ノズル 31外に導く。第 1のノズル部材 37の内 径は、ノズル本体 34の内径即ち流路 39の外径より小さい。第 1のノズル部材 37は、 ノズル本体 34と同軸に配されている。第 1のノズル部材 37は、ステンレス鋼からなる。  [0070] The nozzle 54 includes a first nozzle member 37, a second nozzle member 50, and a connection pipe 51. The first nozzle member 37 is formed in a cylindrical shape and communicates with the inside of the flow path 39, and guides the coloring material in the flow path 39 to the outside of the coloring nozzle 31. The inner diameter of the first nozzle member 37 is smaller than the inner diameter of the nozzle body 34, that is, the outer diameter of the flow path 39. The first nozzle member 37 is arranged coaxially with the nozzle body 34. The first nozzle member 37 is made of stainless steel.
[0071] 第 2のノズル部材 50は、円筒状に形成されている。第 2のノズル部材 50は、ポリエ 一テルエーテルケトン(Polyetheretherketone:以下 PEEKと呼ぶ)力らなる。第 2のノ ズル部材 50の外径は、第 1のノズル部材 37の外径と等しい。このように、ノズル 54は 、内側に着色材が流れるとともに、インサート部材 35内に連通している。  [0071] The second nozzle member 50 is formed in a cylindrical shape. The second nozzle member 50 is made of a polyetheretherketone (hereinafter referred to as PEEK) force. The outer diameter of the second nozzle member 50 is equal to the outer diameter of the first nozzle member 37. In this manner, the nozzle 54 communicates with the insert member 35 while the coloring material flows inside.
[0072] また、第 2のノズル部材 50の内径は、第 1のノズル部材 37の内径より小さい。第 2の ノズル部材 50は、第 1のノズル部材 37と同軸に配されているとともに、該第 1のノズル 部材 37に連結している。  Further, the inner diameter of the second nozzle member 50 is smaller than the inner diameter of the first nozzle member 37. The second nozzle member 50 is arranged coaxially with the first nozzle member 37 and is connected to the first nozzle member 37.
[0073] 第 2のノズル部材 50は、第 1のノズル部材 37より電線 3寄りに配されている。また、 第 1のノズル部材 37と第 2のノズル部材 50との間は、水密になっている。第 2のノズル 部材 50と第 1のノズル部材 37は、内側に第 1のノズル部材 37の長手方向に沿う矢印 Qに沿って、着色材が流れる。矢印 Qは、着色材が流れる方向をなしている。 The second nozzle member 50 is disposed closer to the electric wire 3 than the first nozzle member 37. Further, the first nozzle member 37 and the second nozzle member 50 are watertight. Second nozzle The coloring material flows through the member 50 and the first nozzle member 37 along the arrow Q along the longitudinal direction of the first nozzle member 37. The arrow Q indicates the direction in which the colorant flows.
[0074] このため、第 2のノズル部材 50の第 1のノズル部材 37寄りに端面 50aは、第 1のノズ ル部材 37の内面力も該第 1のノズル部材 37の内側に向力つて突出している。また、 端面 50aは、矢印 Qに対し直交(交差)する方向に沿って平坦に形成されている。端 面 50aは、段差をなしており、第 1のノズル部材 37と第 2のノズル部材 50との間に形 成されている。 For this reason, the end surface 50a of the second nozzle member 50 near the first nozzle member 37 projects the inner surface force of the first nozzle member 37 toward the inner side of the first nozzle member 37. Yes. Further, the end face 50a is formed flat along a direction orthogonal to (intersects) the arrow Q. The end face 50 a forms a step, and is formed between the first nozzle member 37 and the second nozzle member 50.
[0075] 接続パイプ 51は、フッ素榭脂からなり円筒状に形成されている。接続パイプ 51の内 径は、第 1のノズル部材 37と第 2のノズル部材 50の外径と略等しい。接続パイプ 51 は、第 1のノズル部材 37と第 2のノズル部材 50との双方の外側に嵌合しており、これ らの第 1のノズル部材 37と第 2のノズル部材 50とを連結する。また、接続パイプ 51は 、第 2のノズル部材 50を第 1のノズル部材 37から着脱自在として 、る。  [0075] The connection pipe 51 is made of fluorine resin and is formed in a cylindrical shape. The inner diameter of the connection pipe 51 is substantially equal to the outer diameter of the first nozzle member 37 and the second nozzle member 50. The connection pipe 51 is fitted to the outside of both the first nozzle member 37 and the second nozzle member 50, and connects the first nozzle member 37 and the second nozzle member 50. . In addition, the connection pipe 51 makes the second nozzle member 50 detachable from the first nozzle member 37.
[0076] 弁機構 38は、コイル 40と、弁本体 41と、コイルばね 42を備えている。コイル 40は、 流路 39の外側に設けられインサート部材 35内に埋設されている。コイル 40は、外部 カゝら電流が印加される。弁本体 41は、導電性の本体部 43と、弁体 44とを備えている 。本体部 43は、円柱状の円柱部 45と、この円柱部 45の一端に連なる円盤状の円板 部 46とを一体に備えている。  The valve mechanism 38 includes a coil 40, a valve body 41, and a coil spring 42. The coil 40 is provided outside the flow path 39 and embedded in the insert member 35. An electric current is applied to the coil 40 from the outside. The valve main body 41 includes a conductive main body 43 and a valve body 44. The main body 43 is integrally provided with a cylindrical cylindrical portion 45 and a disk-shaped disc portion 46 that is continuous with one end of the cylindrical portion 45.
[0077] 本体部 43は、円板部 46が第 1のノズル部材 37の基端部 37aと相対し、円柱部 45 の長手方向がノズル本体 34の長手方向と平行な状態で、流路 39内に収容されて ヽ る。また、本体部 43即ち弁本体 41は、円柱部 45の長手方向即ちノズル本体 34の長 手方向に沿って移動自在に設けられて 、る。  The main body 43 has a flow path 39 in a state in which the disk portion 46 is opposed to the base end portion 37a of the first nozzle member 37 and the longitudinal direction of the cylindrical portion 45 is parallel to the longitudinal direction of the nozzle body 34. It is housed inside. The main body 43, that is, the valve main body 41 is provided so as to be movable along the longitudinal direction of the cylindrical portion 45, that is, the longitudinal direction of the nozzle main body 34.
[0078] 弁体 44は、本体部 43の円板部 46に取り付けられている。即ち、弁体 44は、インサ 一ト部材 35内に収容されている。弁体 44は、第 1のノズル部材 37の基端部 37aと相 対する。弁体 44は、本体部 43の円板部 46に取り付けられているため、第 1のノズル 部材 37の基端部 37aに接離自在になっている。なお、接離とは、近づいたり離れたり することである。また、前述した第 1のノズル部材 37の基端部 37aは、ノズル 54の収 容部としてのインサート部材 35内に位置する基端部をなしている。  The valve body 44 is attached to the disc part 46 of the main body part 43. That is, the valve body 44 is accommodated in the insert member 35. The valve body 44 is relative to the base end portion 37 a of the first nozzle member 37. Since the valve body 44 is attached to the disc portion 46 of the main body portion 43, the valve body 44 can be freely contacted and separated from the base end portion 37 a of the first nozzle member 37. In addition, approaching / separating means approaching or leaving. Further, the base end portion 37 a of the first nozzle member 37 described above forms a base end portion located in the insert member 35 as a storage portion of the nozzle 54.
[0079] 弁体 44は、第 1のノズル部材 37の基端部 37aに接触すると、この基端部 37aとの間 を水密に保ち、流路 39内の着色材が第 1のノズル部材 37内に侵入することを防止す る。また、弁体 44は、第 1のノズル部材 37の基端部 37aから離れると、第 1のノズル部 材 37及び第 2のノズル部材 50内を通って着色材が電線 3の外表面 3aに向かって滴 射されることを許容する。 [0079] When the valve body 44 contacts the base end portion 37a of the first nozzle member 37, the valve body 44 is not in contact with the base end portion 37a. The colorant in the flow path 39 is prevented from intruding into the first nozzle member 37. Further, when the valve body 44 is separated from the base end portion 37a of the first nozzle member 37, the coloring material passes through the first nozzle member 37 and the second nozzle member 50, and the coloring material is applied to the outer surface 3a of the electric wire 3. Allow to be sprayed towards.
[0080] このように、弁体 44は、図 4中に二点鎖線で示す開位置と、図 4中に実線で示す閉 位置とに亘つて基端部 37aに接離する。開位置では、弁体 44は、基端部 37aから離 れて着色材を第 1のノズル部材 37と第 2のノズル部材 50内を通して電線 3に向かつ て滴射させる。閉位置では、弁体 44は、基端部 37aに接触して着色材を第 1のノズ ル部材 37と第 2のノズル部材 50内を通して電線 3に向力つて滴射することを規制す る。弁体 44は、基端部 37aに接離することで、ノズル 54から着色材を滴射させる。  In this way, the valve body 44 contacts and separates from the base end portion 37a over the open position indicated by a two-dot chain line in FIG. 4 and the closed position indicated by a solid line in FIG. In the open position, the valve body 44 is separated from the base end portion 37 a and causes the coloring material to drop onto the electric wire 3 through the first nozzle member 37 and the second nozzle member 50. In the closed position, the valve body 44 comes into contact with the base end portion 37a and restricts the coloring material from being directed and sprayed onto the electric wire 3 through the first nozzle member 37 and the second nozzle member 50. . The valve body 44 is brought into contact with and separated from the base end portion 37a, so that the coloring material is sprayed from the nozzle 54.
[0081] コイルばね 42は、円板部 46を弁体 44が第 1のノズル部材 37の基端部 37aに近づ く方向に付勢している。  The coil spring 42 urges the disc portion 46 in a direction in which the valve body 44 approaches the proximal end portion 37 a of the first nozzle member 37.
[0082] ノズルカバー 55は、外径が軸芯方向に一定でかつ内径が段階的に変化するカバ 一本体 56と、ノズル固定部材 57と、洗浄液流入管 58とを備えている。カバー本体 56 は、ユニット本体 30に取り付けられる。カバー本体 56は、内径を段階的に変化させる 段差面 59上にノズルユニット 52のノズル本体 34を位置付け、かつノズルユニット 52 の流入管 36が上方に位置しノズル部材 37, 50が下方に位置する状態でノズルュ- ット 52を収容する。  The nozzle cover 55 includes a cover body 56 whose outer diameter is constant in the axial direction and whose inner diameter changes stepwise, a nozzle fixing member 57, and a cleaning liquid inflow pipe 58. The cover body 56 is attached to the unit body 30. The cover body 56 changes the inner diameter stepwise. The nozzle body 34 of the nozzle unit 52 is positioned on the stepped surface 59, the inflow pipe 36 of the nozzle unit 52 is positioned above, and the nozzle members 37, 50 are positioned below. The nozzle cue 52 is accommodated in the state.
[0083] また、カバー本体 56は、前述した段差面 59とノズルユニット 52のノズル本体 34との 間にこれらの間を水密に保つパッキン 60を設けている。さらに、カバー本体 56と、ノ ズル部材 37, 50貝 IJちノズル 54との間には、空間 61が設けられている。この空間 61 は、下方が開口している。このため、ノズルカバー 55は、ノズル 54力も滴射された着 色材が電線 3に付着することを妨げな 、 (許容する)。  In addition, the cover main body 56 is provided with a packing 60 between the step surface 59 and the nozzle main body 34 of the nozzle unit 52 so as to keep the watertight therebetween. Furthermore, a space 61 is provided between the cover main body 56 and the nozzle members 37 and 50 shell IJ or nozzle 54. The space 61 is open at the bottom. For this reason, the nozzle cover 55 does not prevent (allow) the coloring material sprayed by the nozzle 54 force from adhering to the electric wire 3.
[0084] また、カバー本体 56の電線 3と相対する端面 56aと、第 2のノズル部材 50の電線 3 と相対する先端面 50bとが、同一平面上に位置している(面一になつている)。なお、 カバー本体 56の電線 3と相対する端面 56aは、本明細書に記したノズルカバー 55の 電線 3と相対する先端面をなしている。第 2のノズル部材 50の先端面 50bは、本明細 書に記したノズル 54の電線 3と相対する先端面をなしている。 [0085] また、第 1のノズル部材 37の電線 3寄りの先端部 37bは、本明細書に記したノズル 5 4の先端部をなしている。このため、ノズルカバー 55は、少なくともノズル 54の先端部 としての第 1のノズル部材 37の先端部 37bを覆う。 [0084] Further, the end surface 56a of the cover main body 56 facing the electric wire 3 and the tip surface 50b of the second nozzle member 50 facing the electric wire 3 are located on the same plane (they are flush with each other). ) Note that the end face 56a of the cover body 56 facing the electric wire 3 forms a tip face of the nozzle cover 55 described in the present specification that faces the electric wire 3. The tip surface 50b of the second nozzle member 50 forms a tip surface facing the electric wire 3 of the nozzle 54 described in this specification. Further, the tip portion 37b of the first nozzle member 37 near the electric wire 3 forms the tip portion of the nozzle 54 described in this specification. For this reason, the nozzle cover 55 covers at least the distal end portion 37b of the first nozzle member 37 as the distal end portion of the nozzle 54.
[0086] ノズル固定部材 57は、図 2に示すように、カバー本体 56に取り付けられており、該 カバー本体 56にノズルユニット 52を固定する。ノズル固定部材 57は、カバー本体 56 とノズルユニット 52とを同軸に保つ。  As shown in FIG. 2, the nozzle fixing member 57 is attached to the cover main body 56, and fixes the nozzle unit 52 to the cover main body 56. The nozzle fixing member 57 keeps the cover body 56 and the nozzle unit 52 coaxial.
[0087] 洗浄液流入管 58は、前述したノズル 54とカバー本体 56との間の空間 61と連通し ており、後述の洗浄液供給源 62からの洗浄液を空間 61内に導く。  The cleaning liquid inflow pipe 58 communicates with the space 61 between the nozzle 54 and the cover body 56 described above, and guides cleaning liquid from a cleaning liquid supply source 62 described later into the space 61.
[0088] 液体供給部 53は、図 2及び図 3に示すように、着色材供給手段としての複数の着 色材供給源 32と、洗浄液供給手段としての洗浄液供給源 62と、加圧手段としての加 圧気体供給源 33とを備えている。着色材供給源 32は、着色材を収容する容器であ り、着色ノズル 31の流入管 36内に着色材を供給する。着色材供給源 32は、各着色 ノズル 31に一つ対応している。着色材供給源 32が、着色ノズル 31に供給する着色 材の色 Bは、互いに異なっていても良ぐ互いに同じであっても良い。  [0088] As shown in Figs. 2 and 3, the liquid supply unit 53 includes a plurality of coloring material supply sources 32 as coloring material supply means, a cleaning liquid supply source 62 as cleaning liquid supply means, and a pressurizing means. The pressurized gas supply source 33 is provided. The coloring material supply source 32 is a container that stores the coloring material, and supplies the coloring material into the inflow pipe 36 of the coloring nozzle 31. One coloring material supply source 32 corresponds to each coloring nozzle 31. The color B of the color material supplied from the color material supply source 32 to the color nozzle 31 may be different from each other or the same.
[0089] 洗浄液供給源 62は、洗浄液を収容する容器であり、洗浄液流入管 58内に洗浄液 を供給する。洗浄液供給源 62は、各着色ノズル 31に一つずつ対応して設けられても 良ぐ全ての着色ノズル 31に対応して一つ設けられても良い。洗浄液とは、前述した 着色材を構成する色材としての工業用有機物質が溶解、分散可能な溶媒又は分散 液などの液体である。さらに、洗浄液は、特に常温で揮発しにくい液体であるのが望 ましい。  The cleaning liquid supply source 62 is a container that stores the cleaning liquid, and supplies the cleaning liquid into the cleaning liquid inflow pipe 58. One cleaning liquid supply source 62 may be provided corresponding to each coloring nozzle 31, or one cleaning liquid supply source 62 may be provided corresponding to all the coloring nozzles 31. The cleaning liquid is a liquid such as a solvent or a dispersion that can dissolve and disperse the organic material for industrial use as the coloring material constituting the coloring material described above. Furthermore, it is desirable that the cleaning liquid is a liquid that does not easily evaporate at room temperature.
[0090] 加圧気体供給源 33は、加圧された気体を各着色材供給源 32と洗浄液供給源 62と の双方に供給する。加圧気体供給源 33は、加圧された気体を各着色材供給源 32と 洗浄液供給源 62との双方に供給することで、各着色材供給源 32内及び各着色ノズ ル 31のインサート部材 35内の着色材を加圧するとともに、洗浄液供給源 62内及び 各着色ノズル 31の空間 61内の洗浄液を加圧する。  The pressurized gas supply source 33 supplies the pressurized gas to both the colorant supply source 32 and the cleaning liquid supply source 62. The pressurized gas supply source 33 supplies the pressurized gas to both the colorant supply source 32 and the cleaning liquid supply source 62, so that the insert members of the colorant supply source 32 and the colored nozzles 31 are inserted. While pressurizing the coloring material in 35, the cleaning liquid in the cleaning liquid supply source 62 and the space 61 of each coloring nozzle 31 is pressurized.
[0091] 加圧気体供給源 33は、各着色材供給源 32内及び各着色ノズル 31のインサート部 材 35内の着色材を加圧することで、着色ノズル 31の弁体 44が第 1のノズル部材 37 の基端部 37aから離れると、流路 39内の着色材が速やかに第 1のノズル部材 37及 び第 2のノズル部材 50から滴射するようにする。 [0091] The pressurized gas supply source 33 pressurizes the coloring material in each coloring material supply source 32 and the insert member 35 of each coloring nozzle 31, so that the valve body 44 of the coloring nozzle 31 is the first nozzle. When separated from the base end portion 37 a of the member 37, the coloring material in the flow path 39 quickly becomes the first nozzle member 37 and And the second nozzle member 50 is sprayed.
[0092] また、洗浄液供給源 62と、各着色ノズル 31のノズルカバー 55の洗浄液流入管 58 との間には、バルブ 63が設けられている。このバルブは、開くと洗浄液を洗浄液供給 源 62から前述した空間 61内に供給し、閉じると洗浄液を洗浄液供給源 62から前述 した空間 61内に供給することを停止する。  Further, a valve 63 is provided between the cleaning liquid supply source 62 and the cleaning liquid inflow pipe 58 of the nozzle cover 55 of each coloring nozzle 31. When the valve is opened, the cleaning liquid is supplied from the cleaning liquid supply source 62 into the space 61, and when the valve is closed, the supply of the cleaning liquid from the cleaning liquid supply source 62 into the space 61 is stopped.
[0093] 前述した構成の着色ノズル 31は、着色材供給源 32からの着色材を、流入管 36を 通して、流路 39内に導く。そして、コイル 40に印加されていない状態で、コイルばね 42の付勢力により、弁体 44が第 1のノズル部材 37の基端部 37aに接触して、着色材 が流路 39内に位置付けられている。  The coloring nozzle 31 having the above-described configuration guides the coloring material from the coloring material supply source 32 into the flow path 39 through the inflow pipe 36. Then, in a state where the coil 40 is not applied, the biasing force of the coil spring 42 causes the valve body 44 to contact the base end portion 37a of the first nozzle member 37, and the coloring material is positioned in the flow path 39. ing.
[0094] さらに、前述した構成の着色ノズル 31は、電線 3の着色前などに前述したバルブ 6 3を開いて、洗浄液供給源 62内の洗浄液を空間 61内に供給する。空間 61内に供給 された洗浄液は、該洗浄液自身の表面張力などにより、下方力もカバー本体 56外に 漏れることなぐノズル 54とカバー本体 56との間に徐々に満たされていく。そして、前 述した空間 61内に満たされると、洗浄液は、カバー本体 56の下方に設けられた開口 を通して、図 6に示すように、カバー本体 56外に漏れ出す。  Further, the coloring nozzle 31 having the above-described configuration opens the above-described valve 63 before coloring the wires 3 and supplies the cleaning liquid in the cleaning liquid supply source 62 into the space 61. The cleaning liquid supplied into the space 61 is gradually filled between the nozzle 54 and the cover body 56 so that the downward force does not leak out of the cover body 56 due to the surface tension of the cleaning liquid itself. Then, when the space 61 is filled, the cleaning liquid leaks out of the cover body 56 through the opening provided below the cover body 56 as shown in FIG.
[0095] すると、洗浄液は、着色ノズル 31のノズル 54の特に先端部 37bの表面及び先端面 50bに付着して固化した着色材の色材を溶解又は分散して、該ノズル 54の先端部 3 7bの表面及び先端面 50bから除去する。このため、洗浄液は、ノズル 54に付着した 着色材を該ノズル 54から除去する液体である。こうして、ノズル 54の洗浄を行う。  Then, the cleaning solution dissolves or disperses the coloring material solidified by adhering to the surface of the nozzle portion 54 of the coloring nozzle 31, particularly the tip portion 37 b and the tip surface 50 b, and disperses it. Remove from surface 7b and tip 50b. Therefore, the cleaning liquid is a liquid that removes the coloring material adhering to the nozzle 54 from the nozzle 54. In this way, the nozzle 54 is cleaned.
[0096] ノズル 54の洗浄が終了すると、前述したバルブ 63を閉じる。すると、洗浄液供給源 62内から前述した空間 61内への洗浄液の供給が停止する。すると、洗浄液供給源 6 2からノズルカバー 55内に供給された洗浄液力 該洗浄液自身の表面張力によりノ ズルカバー 55とノズルとの間則ち先述した空間 61 (ノズルカバー 55)内に保たれて、 洗浄液がノズルカバー 55から漏れでなくなる。そして、図 7に示すように、前述した空 間 61則ちノズルカバー 55内の洗浄液の表面(界面ともいう) T力 前述した端面 56a 及び先端面 50bと面一に保たれる。  [0096] When the cleaning of the nozzle 54 is completed, the above-described valve 63 is closed. Then, the supply of the cleaning liquid from the cleaning liquid supply source 62 to the space 61 described above is stopped. Then, the cleaning liquid force supplied from the cleaning liquid supply source 62 into the nozzle cover 55 is maintained in the space 61 (nozzle cover 55) described above between the nozzle cover 55 and the nozzle by the surface tension of the cleaning liquid itself. The cleaning liquid will not leak from the nozzle cover 55. Then, as shown in FIG. 7, the above-mentioned space 61, that is, the surface of the cleaning liquid in the nozzle cover 55 (also referred to as an interface) T force is kept flush with the above-described end face 56a and tip face 50b.
[0097] そして、着色ノズル 31は、コイル 40に電流が印加されると、コイルばね 42の付勢力 に抗して、円板部 46に取り付けられた弁体 44が第 1のノズル部材 37の基端部 37aか ら離れて、流路 39内の着色材を矢印 Qに沿って第 1のノズル部材 37と第 2のノズル 部材 50との内側を通す。そして、着色ノズル 31は、第 2のノズル部材 50から着色材 を滴射する。また、コイル 40は、制御装置 19からの命令に基づいて、予め定められる 一定時間印加される。このため、着色ノズル 31は、洗浄液供給源 62からノズルカバ 一 55内に供給された洗浄液が表面張力によりノズルカバー 55内に保たれた状態で 、ノズル 54から一定量ずつ着色材を電線 3の外表面 3aに向力つて滴射する。 [0097] When the current is applied to the coil 40, the coloring nozzle 31 has the valve body 44 attached to the disk portion 46 against the urging force of the coil spring 42. Base end 37a The colorant in the flow path 39 is separated from the first nozzle member 37 and the second nozzle member 50 along the arrow Q. Then, the coloring nozzle 31 sprays the coloring material from the second nozzle member 50. The coil 40 is applied for a predetermined time based on a command from the control device 19. For this reason, the coloring nozzle 31 removes the coloring material from the nozzle 3 by a certain amount from the nozzle 54 while the cleaning liquid supplied from the cleaning liquid supply source 62 into the nozzle cover 55 is kept in the nozzle cover 55 by the surface tension. Directly spray on surface 3a.
[0098] 前述した構成の着色装置 1で、電線 3の外表面 3aに印 6を形成する即ち電線 3の外 表面 3aを着色する際には、まず、ガイドロール 11をフレーム 10に取り付ける。一対の 切断刃 48, 49を互いに離しておき、ガイドロール 11に巻かれた電線 3を矯正ユニット 13と弛み吸収ユニット 14と着色ユニット 15とダクト 16とに順に通して、一対の送り出 しロール 12間に挟む。そして、着色ユニット 15のユニット本体 30の所定箇所に着色 ノズル 31を取り付け、各着色ノズル 31に着色材供給源 32と洗浄液供給源 62とを連 結する。さらに、加圧気体供給源 33を着色材供給源 32と洗浄液供給源 62との双方 に連結し、吸弓 I手段でダクト 16内の気体を吸弓 Iする。  When forming the mark 6 on the outer surface 3 a of the electric wire 3 with the coloring device 1 having the above-described configuration, that is, when coloring the outer surface 3 a of the electric wire 3, first, the guide roll 11 is attached to the frame 10. A pair of cutting blades 48 and 49 are separated from each other, and the wire 3 wound around the guide roll 11 is passed through the correction unit 13, the slack absorbing unit 14, the coloring unit 15 and the duct 16 in this order, and a pair of feed rolls. Put between 12. A coloring nozzle 31 is attached to a predetermined portion of the unit main body 30 of the coloring unit 15, and a coloring material supply source 32 and a cleaning liquid supply source 62 are connected to each coloring nozzle 31. Further, the pressurized gas supply source 33 is connected to both the colorant supply source 32 and the cleaning liquid supply source 62, and the gas in the duct 16 is sucked by the bow I means.
[0099] そして、送り出しロール 12を回転駆動して、電線 3をガイドロール 11から引っ張って 、該電線 3の長手方向に沿って移動させるとともに、矯正ユニット 13により電線 3に第 1の付勢力 HIの摩擦力を付与して、該電線 3を張っておく。そして、エアシリンダ 27 で移動ローラ 26即ち電線 3を第 2の付勢力 H2で付勢しておく。さらに、前述したよう に着色材供給源 32から着色材を着色ノズル 31の流路 39内に供給し、前述したよう に洗浄液供給源 62から洗浄液を前述した空間 61内に供給しておく。  [0099] Then, the feed roll 12 is driven to rotate, and the electric wire 3 is pulled from the guide roll 11 and moved along the longitudinal direction of the electric wire 3, and the first biasing force HI is applied to the electric wire 3 by the correction unit 13. The electric wire 3 is stretched by applying the frictional force. Then, the moving roller 26, that is, the electric wire 3 is urged by the air cylinder 27 with the second urging force H2. Further, as described above, the coloring material is supplied from the coloring material supply source 32 into the flow path 39 of the coloring nozzle 31, and the cleaning solution is supplied from the cleaning solution supply source 62 into the space 61 as described above.
[0100] そして、エンコーダ 17から所定の順番のパルス状の信号が制御装置 19に入力する と、制御装置 19は、予め定められた着色ノズル 31のコイル 40に一定時間、所定間 隔毎に印加する。すると、着色ノズル 31は、着色材を一定量ずつ電線 3の外表面 3a に向かって滴射する。  [0100] Then, when a pulse-like signal in a predetermined order is input from the encoder 17 to the control device 19, the control device 19 applies a predetermined time to the coil 40 of the coloring nozzle 31 at predetermined intervals. To do. Then, the coloring nozzle 31 sprays the coloring material toward the outer surface 3a of the electric wire 3 by a certain amount.
[0101] そして、電線 3の外表面 3aに付着した着色材力 前述した溶媒または分散液が蒸 発して、電線 3の外表面 3aを染料で染める又は外表面 3aに顔料を塗る。電線 3の外 表面 3aに付着した着色材力 蒸発した溶媒または分散液は、ダクト 16内から吸引手 段に吸引される。こうして、電線 3の外表面 3aが着色される。 [0102] エンコーダ 17などからの情報により、制御装置 19が所定の長さの電線 3を送り出し たと判定すると、この制御装置 19は、送り出しロール 12を停止する。すると、特に、弛 み吸収ユニット 14の一対の案内ローラ 24間で電線 3が弛んで、第 2の付勢力 H2で 付勢された移動ローラ 26が図 1中に二点鎖線で示す位置に変位する。すると、弛み 吸収ユニット 14のエアシリンダ 27の伸縮ロッド 29が伸長する。そして、弛み吸収ュ- ット 14は、電線 3の弛みを吸収する。 [0101] Then, the coloring material force adhering to the outer surface 3a of the electric wire 3 evaporates, and the outer surface 3a of the electric wire 3 is dyed or dyed on the outer surface 3a. The coloring material force adhering to the outer surface 3a of the electric wire 3 The evaporated solvent or dispersion is sucked into the suction means from the duct 16. Thus, the outer surface 3a of the electric wire 3 is colored. If the control device 19 determines that the electric wire 3 having a predetermined length has been sent out based on information from the encoder 17 or the like, the control device 19 stops the sending roll 12. Then, in particular, the electric wire 3 is loosened between the pair of guide rollers 24 of the slack absorbing unit 14, and the moving roller 26 urged by the second urging force H2 is displaced to the position indicated by the two-dot chain line in FIG. To do. Then, the telescopic rod 29 of the air cylinder 27 of the slack absorbing unit 14 extends. Then, the slack absorbing unit 14 absorbs slack of the electric wire 3.
[0103] そして、一対の切断刃 48, 49力 S互いに近づいて、これら切断刃 48, 49間に電線 3 を挟んで切断する。こうして、図 5などに示された外表面 3aに印 6が形成された電線 3 が得られる。  Then, the pair of cutting blades 48 and 49 force S approaches each other, and the electric wire 3 is sandwiched between the cutting blades 48 and 49 and cut. In this way, the electric wire 3 having the mark 6 formed on the outer surface 3a shown in FIG. 5 and the like is obtained.
[0104] また、前述した着色ノズル 31から液状の着色材を電線 3の外表面 3aに向力つて一 定量ずつ滴射すると、軸芯 Rに沿う矢印 Qに沿って第 1のノズル部材 37と第 2のノズ ル部材 50内を流れる着色材の一部は、第 2のノズル部材 50の端面 50aに衝突する。 そして、端面 50aに衝突した着色材の一部は、図 7中に矢印 Sで示す渦を発生して、 着色材を攪拌することとなる。そして、第 2のノズル部材 50内の着色材の濃度が一様 に保たれる。  [0104] Further, when the liquid coloring material is sprayed from the coloring nozzle 31 to the outer surface 3a of the electric wire 3 by a constant amount, the first nozzle member 37 and the arrow Q along the axis R are A part of the coloring material flowing in the second nozzle member 50 collides with the end surface 50 a of the second nozzle member 50. Then, a part of the coloring material colliding with the end face 50a generates a vortex indicated by an arrow S in FIG. 7 and stirs the coloring material. Then, the concentration of the coloring material in the second nozzle member 50 is kept uniform.
[0105] また、前述した着色ノズル 31から液状の着色材を電線 3の外表面 3aに向力つて一 定量ずつ滴射する際に、流路 39から第 1のノズル部材 37内に着色材が侵入すると、 該着色材の圧力が高くなる。そして、着色材の圧力は、第 1のノズル部材 37内では 略一定となる。着色材の一部が端面 50aに衝突すると、該着色材の圧力は、急激に 高くなる。そして、第 2のノズル部材 50から電線 3の外表面 3aなどに向力つて滴射さ れると、着色材の圧力は急激に低下する。  [0105] Further, when the liquid coloring material is sprayed from the coloring nozzle 31 to the outer surface 3a of the electric wire 3 by a constant amount, the coloring material is introduced from the flow path 39 into the first nozzle member 37. If it penetrates, the pressure of the coloring material increases. The colorant pressure is substantially constant in the first nozzle member 37. When a part of the coloring material collides with the end face 50a, the pressure of the coloring material increases rapidly. Then, when the droplets are sprayed from the second nozzle member 50 to the outer surface 3a of the electric wire 3 or the like, the pressure of the coloring material rapidly decreases.
[0106] また、前述した着色ノズル 31から液状の着色材を電線 3の外表面 3aに向力つて一 定量ずつ滴射する際に、流路 39から第 1のノズル部材 37内に着色材が侵入すると、 該着色材の流速 (速度)が低くなる。そして、着色材の流速 (速度)は、第 1のノズル部 材 37内では略一定となるとともに、第 2のノズル部材 50に向力 にしたがって流速は 遅く一定になる。  [0106] Further, when the liquid coloring material is sprayed from the coloring nozzle 31 to the outer surface 3a of the electric wire 3 by a constant amount, the coloring material is introduced from the flow path 39 into the first nozzle member 37. If it penetrates, the flow rate (speed) of the coloring material becomes low. The flow rate (speed) of the coloring material is substantially constant in the first nozzle member 37, and the flow rate is slow and constant according to the direction force applied to the second nozzle member 50.
[0107] 着色材の一部が端面 50aに衝突すると、該着色材の流速 (速度)は、急激に速くな る。そして、第 2のノズル部材 50から電線 3の外表面 3aなどに向力つて滴射されると、 着色材の速度は速いままに保たれる。このように、着色材が第 2のノズル部材 50内に 侵入すると、該着色材の圧力と流速 (速度)が急激に高く又は速くなる。そして、圧力 が高くかつ流速が速い液状の着色材が電線 3の外表面 3aに向力つて滴射される。 [0107] When a part of the coloring material collides with the end face 50a, the flow velocity (speed) of the coloring material increases rapidly. Then, when the droplet is sprayed from the second nozzle member 50 to the outer surface 3a of the electric wire 3 or the like, The speed of the colorant remains fast. As described above, when the coloring material enters the second nozzle member 50, the pressure and flow velocity (speed) of the coloring material are rapidly increased or increased. Then, the liquid coloring material having a high pressure and a high flow velocity is directed and sprayed onto the outer surface 3a of the electric wire 3.
[0108] 本実施形態によれば、ノズル 54の少なくとも先端部 37bを覆うノズルカバー 55内に 洗浄液が供給される。そして、洗浄液は、該洗浄液自身の表面張力によりノズルカバ 一 55内に保たれる。これにより、ノズル 54の先端部 37bに常に洗浄液が接触してい ることとなり、ノズル 54の特に先端部 37bに付着しょうとする着色材が洗浄液によりノ ズル 54の表面から直ちに除去される。このため、電線 3の着色中に着色材がノズル 5 4に付着して固化することを防止できる。  According to the present embodiment, the cleaning liquid is supplied into the nozzle cover 55 that covers at least the tip end portion 37b of the nozzle 54. The cleaning liquid is kept in the nozzle cover 55 by the surface tension of the cleaning liquid itself. As a result, the cleaning liquid is always in contact with the tip portion 37b of the nozzle 54, and the coloring material that tends to adhere particularly to the tip portion 37b of the nozzle 54 is immediately removed from the surface of the nozzle 54 by the cleaning solution. For this reason, it is possible to prevent the coloring material from adhering to the nozzle 54 and solidifying while the electric wire 3 is colored.
[0109] このように、着色材がノズル 54に付着して固化することを防止できるので、ノズル 54 力も一定量ずつ電線 3の外表面 3aに向力つて着色材を確実に滴射できる。また、着 色材がノズル 54に付着することを防止できるので、勿論、ノズル 54などに付着した着 色材が、滴射された着色材の打ち出される方向に影響を与えることを防止できる。し たがって、電線 3の外表面 3aの所望の位置に向かって着色材を確実に一定量ずつ 滴射することができ、電線 3の外表面 3aの所望の位置を所望の色に着色できるととも に、着色した箇所 (前述した点 7)を所望の面積 (大きさ)に保つことができる。  [0109] As described above, since the coloring material can be prevented from adhering to the nozzle 54 and solidifying, the coloring material can be reliably sprayed by applying force to the outer surface 3a of the electric wire 3 by a certain amount. Further, since the coloring material can be prevented from adhering to the nozzle 54, of course, the coloring material adhering to the nozzle 54 or the like can be prevented from affecting the direction in which the dropped colorant is ejected. Therefore, it is possible to reliably spray a certain amount of the coloring material toward the desired position on the outer surface 3a of the electric wire 3 and to color the desired position on the outer surface 3a of the electric wire 3 in a desired color. At the same time, the colored area (point 7 described above) can be maintained in the desired area (size).
[0110] ノズルカバー 55の端面 56aとノズル 54の先端面 50bとが同一平面上に位置してい るので、洗浄液がその表面張力によりノズルカバー 55の端面 56aとノズル 54の先端 面 50bと面一〖こなるよう〖こ、ノズルカバー 55内に保たれる。このため、洗浄液がノズル 54から滴射される着色材に干渉することを防止でき、洗浄液が滴射された着色材の 打ち出される方向に影響を与えることを防止できる。したがって、電線 3の外表面 3a の所望の位置に向力つて着色材をより確実に一定量ずつ滴射することができ、電線 3の外表面 3aの所望の位置を所望の色により確実に着色できるとともに、着色した箇 所 (前述した点 7)を所望の面積 (大きさ)により確実に保つことができる。  [0110] Since the end surface 56a of the nozzle cover 55 and the front end surface 50b of the nozzle 54 are located on the same plane, the cleaning liquid is flush with the end surface 56a of the nozzle cover 55 and the front end surface 50b of the nozzle 54 by the surface tension. Keep it inside the nozzle cover 55. Therefore, the cleaning liquid can be prevented from interfering with the colorant sprayed from the nozzle 54, and the cleaning liquid can be prevented from affecting the direction in which the colorant sprayed is ejected. Therefore, the coloring material can be more reliably sprayed by a certain amount by directing the desired position on the outer surface 3a of the electric wire 3, and the desired position on the outer surface 3a of the electric wire 3 can be reliably colored with the desired color. In addition, the colored portion (the point 7 described above) can be reliably maintained with a desired area (size).
[0111] 着色材が第 2のノズル部材 50の端面 50aに衝突して、攪拌される。又、第 1のノズ ル部材 37と第 2のノズル部材 50とが同軸に配され、端面 50aが矢印 Qに対し直交( 交差)しているので、着色材がより確実に攪拌される。このため、着色材中の染料また は顔料の濃度が一様に保たれる。このため、極端に濃度が濃くなつた着色材が着色 ノズル 31のノズル 54に付着することを防止できる。 [0111] The coloring material collides with the end face 50a of the second nozzle member 50 and is agitated. Further, since the first nozzle member 37 and the second nozzle member 50 are arranged coaxially and the end face 50a is orthogonal to (intersects) the arrow Q, the colorant is more reliably agitated. For this reason, the concentration of the dye or pigment in the colorant is kept uniform. For this reason, coloring materials with extremely high concentrations are colored. Adhering to the nozzle 54 of the nozzle 31 can be prevented.
[0112] また、第 1のノズル部材 37内から第 2のノズル部材 50内に侵入すると、着色材は、 急激に加圧される。このため、第 2のノズル部材 50から電線 3の外表面 3aに向かって 滴射された着色材は、勢い良く電線 3の外表面 3aに向力つて打ち出されることとなる 。このため、着色材が、第 2のノズル部材 50に付着することを防止できる。  [0112] Further, when entering the second nozzle member 50 from the first nozzle member 37, the coloring material is rapidly pressurized. For this reason, the coloring material sprayed from the second nozzle member 50 toward the outer surface 3a of the electric wire 3 is vigorously pushed out toward the outer surface 3a of the electric wire 3. For this reason, the coloring material can be prevented from adhering to the second nozzle member 50.
[0113] このように、着色材が第 2のノズル部材 50に付着することを防止できるので、第 2の ノズル部材 50から一定量ずつ確実に電線 3の外表面 3aに向力つて着色材を滴射で きる。また、着色材が第 2のノズル部材 50に付着することを防止できるので、勿論、第 2のノズル部材 50などに付着した着色材カ 滴射された着色材の滴射される方向に 影響を与えることを防止できる。したがって、電線 3の外表面 3aの所望の位置に向か つて着色材を確実に一定量ずつ滴射することができ、電線 3の外表面 3aの所望の位 置を所望の色に着色できるとともに、着色した箇所 (前述した点 7)を所望の面積 (大 きさ)に保つことができる。  [0113] As described above, since the coloring material can be prevented from adhering to the second nozzle member 50, the coloring material is surely directed from the second nozzle member 50 to the outer surface 3a of the electric wire 3 by a certain amount. Can be dripping. In addition, since the coloring material can be prevented from adhering to the second nozzle member 50, the coloring material adhering to the second nozzle member 50 or the like of course has an influence on the direction in which the colored material is sprayed. It can prevent giving. Therefore, the coloring material can be reliably sprayed in a certain amount toward the desired position on the outer surface 3a of the electric wire 3, and the desired position on the outer surface 3a of the electric wire 3 can be colored in a desired color. Thus, the colored area (the point 7 described above) can be kept in a desired area (size).
[0114] 電線 3の長手方向に沿って、電線 3と着色ノズル 31とを相対的に移動させている間 に、着色ノズル 31がー定量ずつ着色材を電線 3に向力つて滴射する。このように、電 線 3と着色ノズル 31との相対的な移動中に、電線 3を着色する。このため、電線 3を着 色するために、電線 3を停止する必要がないので、作業効率を低下させることがない 。また、電線 3と着色ノズル 31との相対的な移動中に電線 3に向力つて一定量ずつ 着色材を滴射するため、電線 3の任意の位置を着色でき、勿論連続的に電線 3を着 色できる。  [0114] While the electric wire 3 and the coloring nozzle 31 are relatively moved along the longitudinal direction of the electric wire 3, the coloring nozzle 31 applies a certain amount of coloring material to the electric wire 3 by droplets. In this way, the wire 3 is colored during the relative movement between the wire 3 and the coloring nozzle 31. For this reason, since it is not necessary to stop the electric wire 3 in order to color the electric wire 3, work efficiency is not reduced. In addition, during the relative movement of the electric wire 3 and the coloring nozzle 31, the coloring material is sprayed by a certain amount by directing the electric wire 3, so that an arbitrary position of the electric wire 3 can be colored. Can be colored.
[0115] エンコーダ 17が電線 3の移動量を測定して、制御装置 19が着色ノズル 31を電線 3 の移動量に応じて制御する。このため、電線 3の移動速度が速くなると着色材を滴射 する間隔を短くし、電線 3の移動速度が遅くなると着色材を滴射する間隔を長くする ことができる。このように、電線 3の移動速度が変化しても、電線 3の外表面 3aに付着 した着色材の間隔を一定に保つことができる。  [0115] The encoder 17 measures the movement amount of the electric wire 3, and the control device 19 controls the coloring nozzle 31 according to the movement amount of the electric wire 3. For this reason, when the moving speed of the electric wire 3 is increased, the interval at which the coloring material is sprayed can be shortened, and when the moving speed of the electric wire 3 is decreased, the interval at which the coloring material is sprayed can be increased. Thus, even if the moving speed of the electric wire 3 changes, the interval between the coloring materials attached to the outer surface 3a of the electric wire 3 can be kept constant.
[0116] したがって、電線 3の移動速度が変化しても、予め定められるパターンにしたがって 電線 3の外表面 3aに着色材を付着させることができる。即ち、電線 3の移動速度が変 化しても、予め定められるパターンにしたがって、電線 3を着色できる。 [0117] 前述した実施形態では、第 1のノズル部材 37と第 2のノズル部材 50とを互いに別体 としている。し力しながら、本発明では、第 1のノズル部材 37と第 2のノズル部材 50と を一体にしても良い。 Therefore, even if the moving speed of the electric wire 3 changes, the coloring material can be attached to the outer surface 3a of the electric wire 3 according to a predetermined pattern. That is, even if the moving speed of the electric wire 3 changes, the electric wire 3 can be colored according to a predetermined pattern. In the embodiment described above, the first nozzle member 37 and the second nozzle member 50 are separate from each other. However, in the present invention, the first nozzle member 37 and the second nozzle member 50 may be integrated.
[0118] さらに、本発明では、着色液及び塗料として、アクリル系塗料、インク (染料系、顔料 系)、 UVインクなどの種々のものを用いても良い。  [0118] Furthermore, in the present invention, various materials such as acrylic paints, inks (dyes and pigments), and UV inks may be used as the coloring liquid and the paint.
[0119] さらに、前述した実施形態では、自動車に配索されるワイヤハーネスを構成する電 線 3に関して記載している。しかしながら、本発明では、電線 3を自動車に限らず、ポ ータブルコンピュータなどの各種の電子機器や各種の電気機械に用いても良いこと は勿論である。  [0119] Further, in the above-described embodiment, the wire 3 constituting the wire harness routed in the automobile is described. However, in the present invention, it is needless to say that the electric wire 3 may be used not only for automobiles but also for various electronic devices such as portable computers and various electric machines.
[0120] また、前述した実施形態では、電線 3の外表面 3aを着色する着色ノズル 31を示し ている。しかしながら、本発明の着色ノズル 31は、電線 3の他に種々のものを着色し ても良い。  [0120] In the embodiment described above, the coloring nozzle 31 for coloring the outer surface 3a of the electric wire 3 is shown. However, the coloring nozzle 31 of the present invention may color various things in addition to the electric wire 3.
[0121] なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、 実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々 変形して実施することができる。  [0121] The above-described embodiments are merely representative examples of the present invention, and the present invention is not limited to the embodiments. That is, various modifications can be made without departing from the scope of the present invention.

Claims

請求の範囲 The scope of the claims
[1] 物品の外表面に向力つて液状の着色材を一定量ずつ滴射して、前記着色材の液 滴を前記物品の外表面に付着させて該物品を着色する着色ノズルにおいて、 前記着色材を収容する収容部と、  [1] In a coloring nozzle for coloring the article by spraying a certain amount of a liquid coloring material on the outer surface of the article, and attaching the liquid droplets of the coloring material to the outer surface of the article. A housing for housing the coloring material;
前記収容部内の着色材を加圧する加圧手段と、  A pressurizing means for pressurizing the colorant in the housing portion;
筒状に形成されかつ内側に前記着色材が流れるとともに前記収容部内に連通した ノズノレと、  Nozure which is formed in a cylindrical shape and communicates in the housing portion while the coloring material flows inside,
前記ノズルの前記収容部内に位置する基端部に接離自在に設けられ、該基端部 に接離することで前記ノズルから前記着色材を滴射させる弁体と、  A valve body that is detachably provided at a base end portion located in the accommodating portion of the nozzle, and sprays the coloring material from the nozzle by coming into contact with and separating from the base end portion;
少なくとも前記ノズルの先端部を覆うとともに、前記ノズル力 滴射された前記着色 材が前記物品に付着することを許容するノズルカバーと、  A nozzle cover that covers at least the tip of the nozzle and allows the coloring material sprayed by the nozzle force to adhere to the article;
前記ノズルカバー内に前記ノズルに付着した着色材を該ノズルから除去する洗浄 液を供給する洗浄液供給手段と、を備え、  Cleaning liquid supply means for supplying a cleaning liquid for removing the coloring material adhering to the nozzle from the nozzle in the nozzle cover,
前記洗浄液供給手段から前記ノズルカバー内に供給された洗浄液が、該洗浄液 の表面張力により前記ノズルカバー内に保たれた状態で、前記ノズルから前記着色 材を前記物品に向力つて滴射することを特徴とする着色ノズル。  In a state where the cleaning liquid supplied from the cleaning liquid supply means into the nozzle cover is maintained in the nozzle cover by the surface tension of the cleaning liquid, the coloring material is sprayed from the nozzles to the article by force. A coloring nozzle characterized by.
[2] 前記ノズルカバーの前記物品と相対する端面と、前記ノズルの前記物品と相対する 先端面とが同一平面上に設けられていることを特徴とする請求項 1記載の着色ノズル  [2] The colored nozzle according to claim 1, wherein an end surface of the nozzle cover facing the article and a tip surface of the nozzle facing the article are provided on the same plane.
PCT/JP2005/011628 2004-06-25 2005-06-24 Coloring nozzle WO2006001372A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
MXPA06015209A MXPA06015209A (en) 2004-06-25 2005-06-24 Coloring nozzle.
EP05765109A EP1775028B1 (en) 2004-06-25 2005-06-24 Coloring nozzle

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2004-188688 2004-06-25
JP2004188688A JP4426911B2 (en) 2004-06-25 2004-06-25 Coloring nozzle

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MX (1) MXPA06015209A (en)
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WO (1) WO2006001372A1 (en)

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JP5060761B2 (en) * 2006-10-16 2012-10-31 矢崎総業株式会社 Coloring nozzle and coloring unit having the coloring nozzle
KR102415323B1 (en) * 2017-09-25 2022-07-04 세메스 주식회사 Nozzle unit and apparatus for treating substrate
JP6866042B2 (en) * 2017-09-27 2021-04-28 信越化学工業株式会社 Liquid discharge method
CN113634444B (en) * 2021-07-28 2022-05-17 国网湖北省电力有限公司孝感供电公司 High-voltage charged insulating adhesive self-adaptive coating device

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JPH06119833A (en) 1992-09-30 1994-04-28 Mitsubishi Cable Ind Ltd Manufacturing device for colored electric wire
JPH0992056A (en) 1995-09-19 1997-04-04 Hitachi Cable Ltd Automatic color changing device
WO2003019580A1 (en) 2001-08-27 2003-03-06 Yazaki Corporation Method and device for manufacturing wire harness
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JPS5276089A (en) * 1975-12-22 1977-06-25 Konan Camera Res Inst Method and device for marking
JPS5889966A (en) * 1981-11-24 1983-05-28 Hitachi Ltd Coater
JPS61115163U (en) * 1984-12-27 1986-07-21
JPH05111947A (en) 1991-10-21 1993-05-07 Mitsubishi Cable Ind Ltd Production device of colored long-sized body
JPH06119833A (en) 1992-09-30 1994-04-28 Mitsubishi Cable Ind Ltd Manufacturing device for colored electric wire
JPH0992056A (en) 1995-09-19 1997-04-04 Hitachi Cable Ltd Automatic color changing device
WO2003019580A1 (en) 2001-08-27 2003-03-06 Yazaki Corporation Method and device for manufacturing wire harness
JP2003193904A (en) 2001-12-25 2003-07-09 Kokusan Denki Co Ltd Control device for internal combustion engine
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Also Published As

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EP1775028A1 (en) 2007-04-18
MXPA06015209A (en) 2007-03-14
CN100434195C (en) 2008-11-19
JP2006007116A (en) 2006-01-12
EP1775028A4 (en) 2008-12-17
CN1993186A (en) 2007-07-04
JP4426911B2 (en) 2010-03-03
EP1775028B1 (en) 2010-12-29
PT1775028E (en) 2011-02-15

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