WO2004114330A1 - Method of coloring electric cable and electric cable coloring apparatus - Google Patents

Method of coloring electric cable and electric cable coloring apparatus Download PDF

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Publication number
WO2004114330A1
WO2004114330A1 PCT/JP2004/008758 JP2004008758W WO2004114330A1 WO 2004114330 A1 WO2004114330 A1 WO 2004114330A1 JP 2004008758 W JP2004008758 W JP 2004008758W WO 2004114330 A1 WO2004114330 A1 WO 2004114330A1
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WO
WIPO (PCT)
Prior art keywords
electric wire
coloring
coloring material
nozzle
wire
Prior art date
Application number
PCT/JP2004/008758
Other languages
French (fr)
Japanese (ja)
Inventor
Takeshi Kamata
Keigo Sugimura
Sei Saito
Kiyoshi Yagi
Original Assignee
Yasaki Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yasaki Corporation filed Critical Yasaki Corporation
Publication of WO2004114330A1 publication Critical patent/WO2004114330A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • H01B13/345Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by spraying, ejecting or dispensing marking fluid

Definitions

  • the present invention relates to an electric wire coloring method and an electric wire coloring apparatus for coloring an electric wire provided with a conductive core wire and an insulating covering portion covering the core wire.
  • the wire harness includes a plurality of electric wires and a connector attached to an end of the electric wire.
  • the electric wire includes a conductive core wire and a coating made of an insulating synthetic resin that covers the core wire.
  • the electric wire is a so-called covered electric wire.
  • the connector includes a terminal fitting and a connector housing for accommodating the terminal fitting.
  • the terminal fitting is made of a conductive sheet metal or the like, and is attached to an end of the electric wire to be electrically connected to a core wire of the electric wire.
  • the connector housing is made of insulating synthetic resin and is formed in a box shape. In the wiring harness, when the connector housing is connected to the above-mentioned electronic device, etc., each wire is electrically connected to the above-mentioned electronic device via terminal fittings, and transmits desired power and signals to the above-mentioned electronic device. .
  • the wire harness When assembling the wire harness, first, the wire is cut into a predetermined length, and then a covering such as an end portion of the wire is removed (peeled) and a terminal fitting is attached. Connect the wires as necessary. Thereafter, the terminal fitting is inserted into the connector housing. Thus, the above-described wire harness is assembled.
  • the electric wire of the above-described wire harness needs to identify the size of the core wire, the material of the covering portion (change of material due to heat resistance, etc.), the purpose of use, and the like.
  • the purpose of use is, for example, a control system such as an airbag, an ABS (Antilock Brake System) and vehicle speed information, and a vehicle system (system) using electric wires such as a power transmission system.
  • the electric wire used for the wire harness is made of a synthetic resin constituting the above-mentioned covering portion.
  • a coloring agent of a desired color is mixed into a synthetic resin constituting the coating portion to color the coating portion into a desired color (for example, Patent Documents 1 to 3). reference).
  • the color of the coloring agent mixed into the synthetic resin has been changed while the extrusion coating apparatus is performing the extrusion coating.
  • the color of the synthetic resin forming the covering portion is a color in which the color of the colorant before the change of the covering portion and the color of the colorant after the change are mixed. .
  • the material yield of electric wires tends to decrease.
  • the applicant of the present invention manufactures, for example, a monochromatic electric wire and, if necessary, prepares the outer surface of the electric wire.
  • a monochromatic electric wire has been proposed to assemble a wire harness by coloring the wire harness into a desired color (see Patent Document 4).
  • the applicant of the present invention sprays a liquid coloring material onto the outer surface of the electric wire by a fixed amount at a time, and discharges the droplet of the coloring material onto the electric wire.
  • a wire coloring apparatus for coloring a wire into a desired color by attaching the wire to an outer surface of the wire see Patent Document 5).
  • Patent Document 1 JP-A-5-111947
  • Patent Document 2 JP-A-6-119833
  • Patent Document 3 JP-A-9-92056
  • Patent Document 4 Japanese Patent Application No. 2001-256721
  • Patent Document 5 Japanese Patent Application No. 2002-233729
  • the above-described electric wire coloring apparatus that sprays a coloring material toward the outer surface of the electric wire by a fixed amount at a time includes a plurality of colored nozzles that spray the coloring material.
  • the color of the colorant sprayed by the plurality of coloring nozzles is different from each other.
  • the electric wire coloring device appropriately changes the color nozzle that sprays the coloring material, thereby coloring the outer surface of the electric wire to a desired color and simultaneously forming the electric wire.
  • a desired mark is formed (marked) on the outer surface.
  • the time interval for spraying the coloring material may be long. If the coloring material is not dropped from the coloring nozzle for a long time, it is considered that at least a part of the coloring material is hardened particularly at the tip of the coloring nozzle. When a part of the coloring material cures, the coloring material becomes clogged in the coloring nozzle, and the coloring nozzle sprays the coloring material in a desired direction in a desired direction. ⁇ I think it can be. In other words, the amount of the colorant droplets ejected from the coloring nozzle varies, and the direction of the colorant ejection is shifted.
  • an object of the present invention is to provide a method and apparatus for coloring an electric wire that can surely spray a fixed amount at a time without clogging the coloring material toward the outer surface of the electric wire.
  • the method for coloring an electric wire according to the present invention comprising: spraying a predetermined amount of a liquid coloring material toward an outer surface of the electric wire;
  • the coloring material contains ethylene glycol, and ethylene glycol in the coloring material is used. It is characterized in that the concentration is 2% by mass or more and 25% by mass or less.
  • the electric wire coloring apparatus according to the present invention according to claim 2, wherein the liquid coloring material is sprayed at a constant rate toward the outer surface of the electric wire, and the droplets of the coloring material are discharged onto the outer surface of the electric wire.
  • the coloring material contains ethylene glycol, and the concentration of ethylene glycol in the coloring material is 2% by mass or more. It is characterized by being at most 25% by mass.
  • the colorant contains ethylene glycol.
  • the coloring material is hardly cured.
  • the concentration of ethylene glycol in the coloring material is 2% by mass or more, it is possible to prevent the coloring material from being cured without spraying the coloring material for a long time. Since the concentration of ethylene glycol in the coloring material is 25% by mass or less, it is possible to spray the coloring material in a predetermined amount without increasing the viscosity of the coloring material.
  • the coloring material is a liquid material in which a coloring material (an industrial organic material) is dissolved and dispersed in water or another solvent.
  • Organic materials include dyes and pigments (mostly organic and synthetic), and sometimes dyes are used as pigments and pigments are used as dyes.
  • the coloring material in this specification indicates both a coloring liquid and a paint.
  • the term “colored liquid” refers to a substance in which a dye is dissolved or dispersed in a solvent
  • the term “paint” refers to a substance in which a pigment is dispersed in a dispersion.
  • coloring the outer surface of the electric wire in this specification means that a part of the outer surface of the electric wire is dyed with a dye and that a part of the outer surface of the electric wire is coated with a pigment.
  • the solvent and the dispersion have an affinity for the synthetic resin constituting the coating portion.
  • the dye will surely penetrate into the coating, and the pigment will surely adhere to the outer surface of the coating.
  • the droplet ejection described in this specification means that a liquid colorant is urged and ejected toward the outer surface of an electric wire from a coloring nozzle in a droplet state, that is, a droplet state.
  • the coloring material contains ethylene glycol. For this reason, the coloring material is hardened. Further, since the concentration of ethylene glycol in the coloring material is 2% by mass or more, it is possible to prevent the coloring material from being cured without spraying the coloring material for a long time. Since the concentration of ethylene glycol in the coloring material is 25% by mass or less, the coloring material is supplied in a fixed amount without increasing the viscosity of the coloring material too much. The ability to drip S can.
  • the coloring material can be prevented from being hardened, it is of course possible to prevent the cured coloring material from affecting the direction in which the coloring material is sprayed. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface of the electric wire, and the desired position on the outer surface of the electric wire can be colored as desired, and the colored portion can be formed into a desired area. (Size) can be maintained.
  • the coloring material can be sprayed by a fixed amount at a time without being cured. Further, since the coloring material can be prevented from being cured, it is of course possible to prevent the cured coloring material from affecting the direction in which the coloring material is sprayed. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface of the electric wire. (Size).
  • FIG. 1 is a side view showing a configuration of a device for coloring an electric wire according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a coloring unit of the wire coloring device along the line II-II in FIG. 1.
  • FIG. 3 is an explanatory diagram showing a positional relationship between each coloring nozzle of the coloring unit shown in FIG. 2 and an electric wire.
  • FIG. 4 is a sectional view showing a first nozzle member, a second nozzle member, and the like of each colored nozzle of the colored unit shown in FIG. 2.
  • FIG. 5 (a) is a perspective view of an electric wire colored by the electric wire coloring apparatus shown in FIG. 1, and FIG. 5 (b) is a plan view of the electric wire shown in FIG. 5 (a).
  • FIG. 6 is an explanatory diagram illustrating a state where a coloring material is sprayed from the coloring nozzle shown in FIG. 4.
  • FIG. 4 When the coloring material is spouted from the coloring nozzle shown in FIG. 4 is an explanatory view showing the pressure and velocity of the relationship between the position and the colorant of the coloring nozzle, (a) represents, coloring FIG. 4 is an explanatory diagram showing each position of a nose, and FIG. 4B is a view showing a relationship between each position of a coloring nozzle and a pressure of a coloring material. It is an explanatory view, and (C) is an explanatory view showing a relationship between each position of the coloring nozzle and the speed of the coloring material.
  • FIG. 8 is an explanatory diagram showing the relationship between the concentration of ethylene glycol in a coloring material used in the coloring apparatus shown in FIG. 1 and the time from when the spraying is stopped until when the coloring nozzle is clogged.
  • FIG. 9 is an explanatory diagram showing the relationship between the concentration of ethylene glycol in the coloring material used in the coloring apparatus shown in FIG. 1 and the amount of droplets of the coloring material sprayed.
  • the coloring device 1 is a device that cuts the electric wire 3 into a predetermined length and forms a mark 6 on a part of the outer surface 3a of the electric wire 3. That is, the coloring device 1 colors or marks the outer surface 3a of the electric wire 3.
  • the electric wires 3 constitute a wire harness that is routed to a vehicle or the like as a moving body. As shown in FIG. 5A, the electric wire 3 includes a conductive core wire 4 and an insulating coating portion 5.
  • the core wire 4 is formed by twisting a plurality of strands.
  • the wires constituting the core wire 4 are made of a conductive metal. Further, the core wire 4 may be composed of one strand.
  • the covering portion 5 is made of, for example, a synthetic resin such as polyvinyl chloride (PVC).
  • PVC polyvinyl chloride
  • the covering portion 5 is, for example, a single color P such as white.
  • a desired coloring agent is mixed into the synthetic resin forming the covering portion 5 so that the outer surface 3a of the electric wire 3 can be changed to a single color P without mixing a coloring agent into the synthetic resin forming the covering portion 5.
  • the single color P may be used as the color of the synthetic resin itself.
  • the coating portion 5, ie, the outer surface 3a of the electric wire 3 is said to be uncolored.
  • the term “uncolored” means that the outer surface of the electric wire 3 is not mixed with the colorant in the synthetic resin forming the covering portion 5.
  • 3a indicates that it is the color of the synthetic resin itself.
  • Point 7 is color B (shown in shaded parallel lines in Figure 5). Color B is different from single color P.
  • the planar shape of the point 7 is a round shape as shown in FIG.
  • a plurality of points 7 are provided, and are arranged along the longitudinal direction of the electric wire 3 according to a predetermined pattern. In the illustrated example, points 7 are arranged at equal intervals along the longitudinal direction of the electric wire 3. Further, the distance between the centers of the points 7 adjacent to each other is predetermined.
  • a plurality of the wires 3 having the above-described configuration are bundled and a connector or the like is attached to an end or the like to configure the above-described wire harness.
  • the connector is connected to a connector of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 3 transmits various signals and electric power to each electronic device.
  • the electric wires 3 can be distinguished from each other.
  • the color B of all points 7 is the same.
  • the color B of each point 7 may be different by changing the color B for each point 7 as necessary.
  • the color B at each point 7 of the mark 6 is used to identify the wire type and the system of the wire 3 of the wire harness. That is, the color B of each point 7 of the mark 6 is used to identify the wire type and the purpose of use of each wire 3 of the wire harness.
  • the coloring device 1 includes a frame 10 as a device main body, a guide roll 11, a delivery roll 12 as a moving unit, a straightening unit 13 as a wire straightening unit, and a slack absorbing unit. It comprises a slack absorbing unit 14, a coloring unit 15, a duct 16, an encoder 17 as a measuring means, a cutting mechanism 18 as a processing means, and a control device 19 as a control means.
  • the frame 10 is installed on a floor such as a factory.
  • the frame 10 extends horizontally.
  • the guide roll 11 is rotatably attached to one end of the frame 10.
  • the guide roll 11 winds the wire 3 which is long and has no mark 6 formed thereon.
  • the guide roll 11 sends out the electric wire 3 to the straightening unit 13, the slack absorbing unit 14, the coloring unit 15, the duct 16, the encoder 17, and the cutting mechanism 18 in this order.
  • a pair of sending-out lonerets 12 are provided at the other end of the frame 10. These pairs The protruding lonerets 12 are rotatably supported by the frame 10 and are arranged in the vertical direction. The delivery rolls 12 are rotated at the same rotational speed in opposite directions by a motor (not shown) or the like. The pair of delivery rolls 12 sandwich the electric wire 3 between each other, and pull the electric wire 3 from the guide roll 11 along the longitudinal direction of the electric wire 3 of the bracket.
  • the delivery roller 12 serves as a pulling means for pulling and moving the electric wire 3 along the longitudinal direction of the electric wire 3.
  • the delivery Lohren 12 moves the electric wire 3 along the longitudinal direction of the electric wire 3 so that the colored nozzle 31 of the coloring unit 15 and the electric wire 3 can be relatively moved along the longitudinal direction of the electric wire 3. Move. For this reason, the electric wire 3 moves along the arrow K in FIG. Arrow K points in the direction of travel of wire 3.
  • the correction unit 13 is provided on the side of the delivery roll 12 of the guide roll 11, and is provided between the guide roll 11 and the delivery roll 12. That is, the straightening unit 13 is provided downstream of the guide roll 11 in the moving direction K of the electric wire 3, and is provided upstream of the delivery roll 12 in the moving direction K of the electric wire 3.
  • the correction unit 13 includes a plate-shaped unit body 20, a plurality of first rollers 21, and a plurality of second rollers 22.
  • the unit body 20 is fixed to the frame 10.
  • the first and second rollers 21 and 22 are each rotatably supported by the unit body 20.
  • the plurality of first rollers 21 are arranged in a horizontal direction (the above-described movement direction K), and are arranged above the electric wire 3.
  • the plurality of second rollers 22 are arranged in a horizontal direction (the above-described movement direction K), and are arranged below the electric wire 3.
  • the first roller 21 and the second roller 22 are arranged in a staggered manner as shown in FIG.
  • the straightening unit 13 sandwiches the electric wire 3 fed from the guide roll 11 by the feed roll 12 between the first roller 21 and the second roller 22. Then, the correction unit 13 straightens the electric wire 3.
  • the correction unit 13 applies a frictional force to the electric wire 3 by being sandwiched between the first roller 21 and the second roller 22. That is, the straightening unit 13 applies the first biasing force HI to the electric wire 3 in the direction opposite to the direction in which the delivery roll 12 pulls the electric wire 3 (the moving direction K described above).
  • the first biasing force HI is less than the force of the feed roll 12 pulling the electric wire 3. For this reason, the straightening unit 13 applies tension along the longitudinal direction to the electric wire 3.
  • the slack absorbing unit 14 is provided on the delivery roll 12 side of the straightening unit 13, and is provided between the straightening unit 13 and the delivery roll 12. That is, the slack absorbing unit 14 is provided downstream of the straightening unit 13 in the moving direction K of the electric wire 3, and is provided upstream of the delivery roll 12 in the moving direction K of the electric wire 3. The slack absorbing unit 14 is provided between the correcting unit 13 and a coloring nozzle 31 described later of the coloring unit 15.
  • the slack absorbing unit 14 includes a pair of guide roller support frames 23, a pair of guide rollers 24, a movable roller support frame 25, a movable roller 26, and urging means.
  • the air cylinder 27 is provided.
  • the guide roller support frame 23 is fixed to the frame 10.
  • the guide roller support frame 23 stands upright from the frame 10.
  • the pair of guide roller support frames 23 are arranged at intervals along the moving direction K of the electric wire 3.
  • the pair of guide rollers 24 are rotatably supported by the guide roller support frame 23.
  • the guide roller 24 is arranged below the electric wire 3, and guides the electric wire 3 so that the electric wire 3 does not fall off from the moving direction K by contacting the outer peripheral surface with the electric wire 3. For this reason, the guide roller 24 guides the moving direction K of the electric wire 3.
  • the moving roller support frame 25 is fixed to the frame 10.
  • the moving roller support frame 25 stands upward from the frame 10.
  • the moving roller support frame 25 is provided between the pair of guide roller support frames 23.
  • the moving roller 26 is rotatably supported by the moving roller support frame 25 and is movably supported in the vertical direction.
  • the moving roller 26 is disposed above the electric wire 3.
  • the movable roller 26 is movably supported in the vertical direction, and is movably supported in a direction orthogonal (intersecting) to the moving direction K of the electric wire 3.
  • the moving roller 26 is provided at the center between the guide rollers 24.
  • the air cylinder 27 includes a cylinder body 28 and a telescopic rod 29 capable of expanding and contracting the cylinder body 28.
  • the cylinder body 28 is fixed to the moving roller support frame 25 and is disposed above the electric wire 3.
  • the telescopic rod 29 extends downward from the cylinder body 28. That is, the telescopic rod 29 extends from the cylinder body 28 in a direction approaching the electric wire 3.
  • the movable roller 26 is attached to the telescopic rod 29.
  • the air cylinder 27 causes the telescopic rod 29, that is, the moving roller 26 to be orthogonal to the moving direction K by the second urging force H2 (shown in FIG. 1). Bias downward along the direction of intersection. Therefore, the air cylinder 27 urges the moving roller 26 in the direction approaching the electric wire 3 with the second urging force H2.
  • the second bias H2 is weaker than the first bias HI.
  • the coloring unit 15 is provided on the delivery roll 12 side of the slack absorbing unit 14, and is provided between the slack absorbing unit 14 and the delivery roll 12. That is, the coloring unit 15 is provided downstream of the slack absorbing unit 14 in the moving direction K of the electric wire 3 and provided upstream of the delivery port 12 in the moving direction K of the electric wire 3. Therefore, the coloring unit 15, that is, a coloring nozzle 31 described later, is disposed between the delivery roll 12 and the correction unit 13.
  • the coloring unit 15 includes a unit main body 30, a plurality of coloring nozzles 31, and a plurality of coloring material supply sources 32 (only one is shown in the figure, and the others are omitted. ), And a pressurized gas supply source 33.
  • the unit body 30 is fixed to the frame 10.
  • the unit main body 30 supports a plurality of colored chips 31.
  • the coloring nozzle 31 having the above-described configuration sprays a predetermined amount of the liquid coloring material from the coloring material supply source 32 described later toward the outer surface 3a of the electric wire 3.
  • the coloring nozzle 31 attaches the droplets of the coloring material to the outer surface 3a of the electric wire 3 to color (mark) at least a part of the outer surface 3a of the electric wire 3.
  • the colored knurling nozzle 31 includes a cylindrical knurling nozzle body 34 and a nozzle body 34.
  • An insert member 35 housed therein, an inflow pipe (not shown), a first nozzle member 37 as a first nozzle portion, a valve mechanism 38, and a second nozzle member 50 as a second nozzle member.
  • a connection pipe 51 a connection pipe 51.
  • the insert member 35 is formed in a cylindrical shape, and has a flow path 39 through which the coloring material passes.
  • the flow channel 39 is filled with a coloring material supplied from the coloring material supply source 32 or the like.
  • the insert member 35 forms a storage portion for containing the liquid coloring material described in this specification.
  • the inflow pipe communicates with the flow path 39 and guides the coloring material from the coloring material supply source 32 into the flow path 39.
  • the first nozzle member 37 is formed in a cylindrical shape and communicates with the inside of the flow channel 39, and guides the coloring material in the flow channel 39 to the outside of the coloring nozzle 31.
  • the inner diameter D of the first nozzle member 37 is smaller than the inner diameter of the nozzle body 34, that is, the outer diameter of the flow path 39.
  • the first knurling member 37 is arranged coaxially with the nozzle body 34.
  • the first nozzle member 37 is made of stainless steel.
  • the valve mechanism 38 includes a coil (not shown), a valve body 41, and a coil spring 42.
  • the coil is provided outside the flow path 39 and is supported in the insert member 35.
  • the coil is applied externally.
  • the valve main body 41 includes a conductive main body 43 and a valve body 44.
  • the main body 43 integrally includes a cylindrical column portion 45 and a disk portion 46 connected to one end of the column portion 45.
  • the main body 43 has a flow path 39 in which the disk portion 46 faces the base end 37a of the first nozzle member 37 and the longitudinal direction of the cylindrical portion 45 is parallel to the longitudinal direction of the nozzle body 34. It is housed inside. Further, the main body 43, that is, the valve main body 41, is provided movably along the longitudinal direction of the cylindrical portion 45, that is, along the longitudinal direction of the nose cover main body 34.
  • the valve body 44 is attached to the disk portion 46 of the main body 43. That is, the valve body 44 is housed in the insert member 35. The valve body 44 is opposed to the base end 37a of the first nozzle member 37. The valve body 44 comes into contact with and separates from the base end portion 37a of the first knurling member 37. Note that contact and separation refer to approaching and moving away.
  • the space between the valve body 44 and the base end portion 37a is kept water-tight, and the coloring material in the flow path 39 is removed by the first nozzle member 37. To prevent intrusion. Also, when the valve element 44 moves away from the base end 37a of the first nozzle member 37, the first nozzle The coloring material is allowed to be sprayed through the material 37 and the second nozzle member 50 toward the outer surface 3a of the electric wire 3.
  • valve body 44 comes into contact with and separates from the base end 37a over the open position and the closed position indicated by the solid line in FIG.
  • the valve element 44 causes the coloring material to be sprayed toward the electric wire 3 through the first nozzle member 37 and the second nozzle member 50 away from the base end portion 37a.
  • the valve element 44 comes into contact with the base end 37a and applies the coloring material to the first nozzle member 37 and the second nozzle member.
  • the coil spring 42 urges the disc portion 46 in a direction in which the valve body 44 approaches the base end portion 37a of the first nose piece member 37.
  • the second nozzle member 50 is formed in a cylindrical shape.
  • the second nozzle member 50 is provided with a polyetheretherketone (hereinafter referred to as PEEK).
  • PEEK polyetheretherketone
  • the outer diameter of the second nozzle member 50 is equal to the outer diameter of the first nozzle member 37.
  • the inner diameter d of the second nozzle member 50 is smaller than the inner diameter D of the first nozzle member 37, as shown in FIG.
  • the second knurling member 50 is arranged coaxially with the first knurling member 37 and is connected to the first knurling member 37.
  • the second nozzle member 50 is arranged closer to the electric wire 3 than the first nozzle member 37 is.
  • the space between the first nozzle member 37 and the second nozzle member 50 is watertight.
  • the colorant flows inside the second nozzle member 50 and the first nozzle member 37 along the arrow Q along the longitudinal direction of the first nozzle member 37.
  • Arrow Q indicates the direction in which the colorant flows.
  • the end face 50a of the second nozzle member 50 near the first nozzle member 37 protrudes from the inner surface of the first nozzle member 37 toward the inside of the first nozzle member 37.
  • the end face 50a is formed flat along a direction orthogonal (intersecting) to the arrow Q.
  • the end face 50a forms the step described in the present specification, and is formed between the first nose piece member 37 and the second nose piece member 50.
  • connection pipe 51 is made of a fluororesin and formed in a cylindrical shape.
  • the inner diameter of the connection pipe 51 is substantially equal to the outer diameter of the first knurled member 37 and the second knurled member 50.
  • the connection pipe 51 is fitted on the outside of both the first knurling member 37 and the second knurling member 50, and connects the first knurling member 37 and the second knurling member 50. .
  • connection pipe 51 Then, the second nozzle member 50 is detachably attached to the first nozzle member 37.
  • the coloring nozzle 31 having the above-described configuration guides the coloring material from the coloring material supply source 32 into the flow channel 39 through the inflow pipe. Then, in a state in which the coloring material is not applied to the coil, the urging force of the coil spring 42 causes the valve body 44 to come into contact with the base end portion 37a of the first knurling member 37, and the coloring material is positioned in the flow path 39. I have.
  • the valve body 44 attached to the disc portion 46 moves against the urging force of the coil spring 42 so that the base end of the first pin member 37 is formed. Away from 37a, the coloring material in the flow path 39 is passed through the inside of the first nozzle member 37 and the second nozzle member 50 along the arrow Q. Then, the coloring nozzle 31 sprays the coloring material from the second nozzle member 50. Further, the coin is added for a predetermined period of time based on a command from the control device 19. For this reason, the coloring nozzle 31 sprays the coloring material toward the outer surface 3a of the electric wire 3 by a fixed amount at a time.
  • a plurality of colored knurls 31 are arranged along the moving direction K of the electric wire 3 and are arranged along the circumferential direction around the electric wire 3.
  • the unit main body 30 has five coloring nozzles 31 arranged in the moving direction K of the electric wire 3.
  • the unit main body 30 has three colored knurls 31 arranged in the circumferential direction around the electric wire 3.
  • each of the colored knurls 31 is provided at the uppermost portion 3b of the electric wire 3 on an extension of an axis R (shown by a dashed line in Fig. 3) of a first nozzle member 37 described later. Is supported by the unit main body 30 in a state where is positioned.
  • the coloring nozzle 31 sprays a coloring material along the axis R. For this reason, the coloring nozzle 31 sprays a predetermined amount of the coloring material toward the uppermost portion 3 b of the electric wire 3.
  • the coloring nozzle 31 having the above-described configuration forms a coloring unit.
  • the coloring material supply source 32 stores the coloring material and supplies the coloring material into the inflow pipe of the coloring nozzle 31.
  • One coloring material supply source 32 corresponds to one coloring nozzle 31.
  • the color B of the coloring material supplied from the coloring material supply source 32 to the coloring nozzle 31 may be different from each other or may be the same as each other.
  • the pressurized gas supply source 33 supplies the pressurized gas into the colorant supply source 32.
  • the pressurized gas supply source 33 supplies the pressurized gas into the colorant supply source 32 to When the valve body 44 of the nozzle 31 moves away from the base end 37a of the first nozzle member 37, the coloring material in the flow path 39 is quickly sprayed from the first nozzle member 37 and the second nozzle member 50.
  • the valve element 44 is applied to the coil of an arbitrary coloring nozzle 31 based on a command from the control device 19 so that the valve body 44 is moved from the base end 37 a of the first nozzle member 37. Leave. Then, the coloring unit 15 sprays a predetermined amount of the coloring material in the flow path 39 of the arbitrary colored nozzle 31 toward the electric wire 3.
  • a coloring material having a viscosity of about lOmPa's is used.
  • the above-mentioned coloring material is a liquid material in which a coloring material (industrial organic substance) is dissolved and dispersed in water or another solvent, and contains ethylene glycol (Ethylene glycol).
  • Organic substances include dyes and pigments (mostly organic substances, synthetic products), and sometimes the dye is used as a pigment and the pigment is used as a dye.
  • the coloring material is the above-mentioned coloring liquid or paint containing ethylene glycol.
  • the coloring liquid indicates a substance in which a dye is dissolved or dispersed in a solvent
  • the coating material indicates a substance in which a pigment is dispersed in a dispersion.
  • coloring the outer surface 3a of the electric wire 3 means that a part of the outer surface 3a of the electric wire 3 is dyed (dyed) and that a part of the outer surface 3a of the electric wire 3 is painted with a pigment. are shown.
  • the solvent and the dispersion have an affinity for the synthetic resin constituting the coating portion 5.
  • the dye will surely penetrate into the coating portion 5, and the pigment will surely adhere to the outer surface 3a.
  • ethylene glycol prevents the above-mentioned solvent and dispersion liquid from evaporating, thereby preventing the dye or pigment from hardening. That is, ethylene glycol prevents the colorant from hardening.
  • the above-described droplet ejection means that the liquid colorant is ejected from the coloring nozzle 31 by being urged toward the outer surface 3a of the electric wire 3 in a droplet state, that is, a droplet state. ing.
  • the concentration of ethylene glycol in the coloring material accommodated in the coloring material supply source 32, that is, sprayed from the coloring nozzle 31 toward the outer surface 3a of the electric wire 3 by a constant amount is 2 mass%. It is not less than cents (also called weight percent) and not more than 25 mass percent.
  • the concentration of ethylene glycol is a value obtained by dividing the mass (weight) of ethylene glycol in the coloring material by the mass of the entire coloring material.
  • the concentration of ethylene glycol is a value obtained by dividing the mass of ethylene glycol in the coloring material by the sum of the mass of the solvent or dispersion, the mass of the dye or pigment, and the mass of ethylene glycol in the coloring material. It is.
  • the duct 16 is provided on the delivery roll 12 side of the coloring unit 15, and is provided between the coloring unit 15 and the delivery roll 12. That is, the duct 16 is provided downstream of the coloring unit 15 in the moving direction K of the electric wire 3, and is provided upstream of the delivery roll 12 in the moving direction K of the electric wire 3.
  • the duct 16 is formed in a tubular shape, and passes the electric wire 3 inside.
  • a suction means (not shown) such as a vacuum pump is connected to the duct 16. The suction means sucks the gas in the outside 16 to prevent the solvent and the dispersion in the coloring material from filling the outside of the coloring apparatus 1.
  • the encoder 17 is provided downstream of the feed roll 12 in the moving direction K of the electric wire 3.
  • the encoder 17 includes a pair of rotors 47, as shown in FIG.
  • the rotor 47 is supported rotatably around the axis.
  • the outer peripheral surface of the rotor 47 is in contact with the outer surface 3a of the electric wire 3 sandwiched between the pair of delivery ports 12.
  • the rotor 47 rotates when the core wire 4, that is, the electric wire 3 travels (moves) along the arrow K. That is, the rotor 47 rotates around the axis along with the movement (movement) of the core wire 4, that is, the electric wire 3 along the arrow K.
  • the traveling (moving) amount of the core wire 4, that is, the electric wire 3 along the arrow is proportional to the rotation speed of the rotor 47.
  • the encoder 17 is connected to the control device 19.
  • the encoder 17 outputs a pulse signal to the control device 19 when the rotor 47 rotates by a predetermined angle. That is, the encoder 17 outputs information corresponding to the moving amount of the electric wire 3 along the arrow K to the control device 19.
  • the encoder 17 measures information according to the movement amount of the electric wire 3 and outputs information corresponding to the movement amount of the electric wire 3 to the control device 19.
  • the encoder 17 outputs a pulse signal corresponding to the amount of movement of the electric wire 3 due to friction between the electric wire 3 and the rotor 47.
  • the amount of movement and the number of pulses do not always match depending on the state of the outer surface 3a of the wire 3. In such a case, the speed information may be obtained at another place, the information may be fed back, and the comparison operation may be performed.
  • the cutting mechanism 18 is arranged downstream of the pair of rotors 47 of the encoder 17 in the moving direction K of the electric wire 3.
  • the cutting mechanism 18 includes a pair of cutting blades 48, 49.
  • the pair of cutting blades 48, 49 are arranged along the vertical direction.
  • the pair of cutting blades 48, 49 move toward and away from each other along the vertical direction.
  • the pair of cutting blades 48 and 49 sandwich the electric wire 3 fed by the pair of feed rolls 12 therebetween to cut the electric wire 3.
  • the pair of cutting blades 48 and 49 are separated from each other, they are, of course, separated from the electric wire 3.
  • the control device 19 is a computer including a known RAM, ROM, CPU and the like.
  • the control device 19 is connected to the delivery roller 12, the encoder 17, the cutting mechanism 18, the coloring nozzle 31, and the like, and controls the operation of the coloring device 1 as a whole by controlling these operations.
  • the control device 19 stores the pattern of the mark 6 in advance.
  • a predetermined pulse-like signal that is, information corresponding to the amount of movement of the electric wire 3 is input from the encoder 17, the control device 19 applies the signal to a predetermined coil of the coloring nozzle 31 for a predetermined time, and A certain amount of the colorant is sprayed onto the wire 3 in a fixed amount.
  • the control device 19 shortens the time interval at which the coloring material is sprayed from the coloring nozzle 31 when the moving speed of the electric wire 3 increases, and decreases the coloring nozzle when the moving speed of the electric wire 3 decreases. Increase the time interval for spraying the colorant from 31.
  • the control device 19 colors the electric wire 3 according to the pattern stored in advance.
  • the control device 19 causes the coloring nozzle 31 to spray a predetermined amount of the coloring material on the coloring nozzle 31 based on the movement amount of the electric wire 3 measured by the encoder 17.
  • control device 19 determines from the information from the encoder 17 that the electric wire 3 has moved by a predetermined amount, the control device 19 stops the delivery roll 12 and then brings the pair of cutting blades 48 and 49 closer to each other to disconnect the electric wire 3. Disconnect.
  • the guide roll 11 is attached to the frame 10.
  • the pair of cutting blades 48 and 49 are separated from each other, and the electric wire 3 wound on the guide roll 11 is sequentially passed through the straightening unit 13, the slack absorbing unit 14, the coloring unit 15, and the duct 16, and the pair of sending-outs is performed. And sandwiched between rolls 12.
  • a coloring nozzle 31 is attached to a predetermined portion of the unit main body 30 of the coloring unit 15, and a coloring material supply source 32 is connected to each coloring nozzle 31.
  • the pressurized gas supply source 33 is connected to the coloring material supply source 32, and the gas in the outside 16 is sucked by suction means.
  • the delivery roll 12 is rotationally driven to pull the electric wire 3 from the guide roll 11 and move the electric wire 3 along the longitudinal direction of the electric wire 3, and the first urging force HI is applied to the electric wire 3 by the correction unit 13.
  • the electric wire 3 is stretched by applying a frictional force of Then, the moving roller 26, that is, the electric wire 3 is urged by the air cylinder 27 with the second urging force H2.
  • the control device 19 applies the signal to the coil of the predetermined colored noise 31 at predetermined intervals for a predetermined time. Then, the coloring nozzle 31 sprays the coloring material by a fixed amount toward the outer surface 3 a of the electric wire 3.
  • the above-mentioned solvent or dispersion evaporates from the coloring material attached to the outer surface 3a of the electric wire 3, and dyes the outer surface 3a of the electric wire 3 with a dye or paints the outer surface 3a with a pigment.
  • Colorant Attached to Outer Surface 3a of Electric Wire 3 Evaporated solvent or dispersion is sucked from duct 16 by a suction means. Thus, the outer surface 3a of the electric wire 1 is colored.
  • the control device 19 stops the sending roll 12. Then, in particular, the electric wire 3 is loosened between the pair of guide rollers 24 of the slack absorbing unit 14, and the moving roller 26 urged by the second urging force H2 is displaced to the position shown by the two-dot chain line in FIG. I do. Then, the telescopic rod 29 of the air cylinder 27 of the slack absorbing unit 14 is extended. Then, the slack absorbing unit 14 absorbs the slack of the electric wire 3.
  • the first nozzle member 37 and the first nozzle member 37 are moved along the arrow Q along the axis R.
  • a part of the coloring material flowing in the second nozzle member 50 collides with the end face 50a of the second nozzle member 50.
  • a part of the coloring material that has collided with the end face 50a generates a vortex indicated by an arrow S in FIG. 6 and stirs the coloring material.
  • the concentration of the coloring material in the second sloping member 50 is kept uniform.
  • the colorant when the liquid colorant is sprayed from the colored nozzle 31 at a constant rate toward the outer surface 3a of the electric wire 3, the colorant enters the first nozzle member 37 from the flow path 39. Then, as shown in FIG. 7 (b), the pressure of the coloring material increases. Then, the pressure of the coloring material is substantially constant in the first knurling member 37. When a part of the coloring material collides with the end face 50a, the pressure of the coloring material rapidly increases. Then, when the droplets are sprayed from the second knurling member 50 toward the outer surface 3a of the electric wire 3, the pressure of the coloring material rapidly decreases.
  • the coloring material contains ethylene glycol. For this reason, the coloring material is hardly cured. Further, since the concentration of ethylene glycol in the coloring material is 2% by mass or more, it is possible to prevent the coloring material from hardening without spraying the coloring material for a long time. Since the concentration of ethylene glycol in the coloring material is 25% by mass or less, the coloring material can be sprayed in a predetermined amount without increasing the viscosity of the coloring material too much.
  • the coloring material can be prevented from being cured, it is of course possible to prevent the cured coloring material from affecting the direction in which the coloring material is sprayed. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface 3a of the electric wire 3.
  • a desired position on the outer surface 3a of the electric wire 3 can be colored as desired, and the colored portion (the above-described point 7) can be maintained in a desired area (size).
  • the coloring material collides with the end face 50a of the second knurling member 50 and is stirred. Further, since the first nozzle member 37 and the second nozzle member 50 are coaxially arranged and the end face 50a is perpendicular to (crosses) the arrow Q, the colorant is more reliably stirred. Therefore, the concentration of the dye or pigment in the coloring material is kept uniform. Therefore, it is possible to prevent the coloring material having an extremely high concentration from adhering to the coloring nozzle 50.
  • the coloring material enters the second nozzle member 50 from the inside of the first nozzle member 37, the coloring material is rapidly pressurized. For this reason, the coloring material that is sprayed toward the outer surface 3a of the electric wire 3 by the force of the second nozzle member 50 is vigorously ejected toward the outer surface 3a of the electric wire 3. Therefore, it is possible to prevent the coloring material from adhering to the second nozzle member 50.
  • the coloring material can be prevented from adhering to the second knurling member 50, the coloring material is surely dropped from the second knurling member 50 toward the outer surface 3a of the electric wire 3 by a fixed amount. Can shoot.
  • the colorant can be prevented from adhering to the second nozzle member 50, the colorant force adhering to the second nozzle member 50, etc., of course, has an effect on the direction in which the sprayed colorant is sprayed. Giving can be prevented. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface 3a of the electric wire 3, and the desired position of the outer surface 3a of the electric wire 3 can be colored in a desired manner.
  • the area (size) described above (point 7 described above) can be maintained in a desired area (size).
  • the coloring nozzle 31 sprays the colorant toward the electric wire 3 by a fixed amount at a time.
  • the electric wire 3 is colored during the relative movement between the electric wire 3 and the colored lipstick 31.
  • the working efficiency is not reduced.
  • any position of the electric wire 3 can be colored. Can color.
  • the encoder 17 measures the amount of movement of the electric wire 3, and the control device 19 controls the colored nozzle 31 according to the amount of movement of the electric wire 3. Therefore, when the moving speed of the electric wire 3 increases, the coloring material is sprayed. If the moving speed of the electric wire 3 is reduced, the interval at which the colorant is sprayed can be increased. Thus, even if the moving speed of the electric wire 3 changes, the interval between the coloring materials attached to the outer surface 3a of the electric wire 3 can be kept constant.
  • the coloring material can be attached to the outer surface 3a of the electric wire 3 according to a predetermined pattern. That is, even if the moving speed of the electric wire 3 changes, the electric wire 3 can be colored according to a predetermined pattern.
  • the inventors of the present invention determined that a certain amount of each of a plurality of coloring materials having different concentrations of ethylene glycol was directed toward the outer surface 3a of the electric wire 3 from the coloring nozzle 31 of the coloring device 1 described above. I dripped. The time from when the spraying was stopped to when the colored nosores 31 and especially the nozzle members 37 and 50 became clogged, and the amount of one droplet (one drop) of the coloring material when continuously sprayed were measured. The results are shown in FIGS.
  • Fig. 8 shows the concentration of ethylene glycol in the coloring material and the coloring nozzle after dropping was stopped.
  • FIG. 9 shows the relationship between the concentration of ethylene glycol in the coloring material and the amount of one droplet (one droplet) of the coloring material when continuously sprayed.
  • the amount of one droplet (one drop) of the coloring material sprayed by the coloring nozzle 31 was controlled to be 20 ml for all the coloring materials.
  • Fig. 8 it is shown that up to a concentration of 2% by weight of ethylene glycol, as the concentration of ethylene glycol becomes higher, the time until the colored nosore 31 rapidly becomes clogged becomes longer. Let's do it. It was also found that when the concentration of ethylene glycol was less than 2% by mass, the coloring material in the nozzle members 37, 50 of the coloring nozzle 31 was clogged within 8.3 hours. This is considered to be because if the concentration of ethylene glycol is less than 2% by mass, the ethylene glycol in the coloring material can hardly hinder the evaporation of the above-mentioned solvent or dispersion.
  • the concentration of ethylene glycol is 2% by mass or more and 25% by mass or less
  • the amount of the coloring material droplets ejected by the coloring nozzle 31 is ⁇ 20 ml (ie, the target value). %. That is, when the concentration of ethylene glycol was 2% by mass or more and 25% by mass or less, it became clear that the amount of the colorant droplets sprayed by the colored nozzle 31 could be maintained at a predetermined value.
  • the concentration of ethylene glycol in the coloring material is set to, for example, plus minus 10. / o, and it is clear that the colorant can be surely sprayed in a fixed amount. Therefore, it became clear that the colored area (the point 7 described above) on the outer surface 3a of the electric wire 3 can be maintained at a desired area (size).
  • first nozzle member 37 and the second nozzle member 50 are separate from each other.
  • first nozzle member 37 and the second nozzle member 50 may be integrated.
  • a coloring liquid and a paint an acrylic paint, an ink (a dye System), uv ink and the like.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electric Cables (AREA)

Abstract

A method of coloring an electric cable and an electric cable coloring apparatus, in which a jet of colorant droplets can be steadily emitted at a given rate toward the outer surface of electric cable without colorant clogging. Electric cable coloring apparatus (1) emits a jet of liquid colorant droplets at a given rate toward the outer surface of electric cable (3), thereby coloring the electric cable (3). The colorant contains ethylene glycol. The concentration of ethylene glycol in the colorant is in the range of 2 to 25 mass%.

Description

明 細 書  Specification
電線の着色方法及び電線の着色装置  Electric wire coloring method and electric wire coloring device
技術分野  Technical field
[0001] 本発明は、導電性の芯線と、この芯線を被覆する絶縁性の被覆部とを備えた電線 を着色する電線の着色方法及び電線の着色装置に関する。  The present invention relates to an electric wire coloring method and an electric wire coloring apparatus for coloring an electric wire provided with a conductive core wire and an insulating covering portion covering the core wire.
背景技術  Background art
[0002] 移動体としての自動車などには、種々の電子機器が搭載される。このため、前記自 動車などは、前記電子機器に電源などからの電力やコンピュータなどからの制御信 号などを伝えるために、ワイヤハーネスを配索している。ワイヤハーネスは、複数の電 線と、該電線の端部などに取り付けられたコネクタなどを備えている。  [0002] Various electronic devices are mounted on an automobile or the like as a moving body. For this reason, the vehicle and the like are wired with a wire harness to transmit power from a power source or the like or control signals from a computer or the like to the electronic device. The wire harness includes a plurality of electric wires and a connector attached to an end of the electric wire.
[0003] 電線は、導電性の芯線と該芯線を被覆する絶縁性の合成樹脂からなる被覆部とを 備えている。電線は、所謂被覆電線である。コネクタは、端子金具と、この端子金具を 収容するコネクタハウジングとを備えている。端子金具は、導電性の板金などからなり 電線の端部に取り付けられてこの電線の芯線と電気的に接続する。コネクタハウジン グは、絶縁性の合成樹脂からなり箱状に形成されている。ワイヤハーネスは、コネクタ ハウジングが前述した電子機器などと結合することにより、端子金具を介して各電線 が前述した電子機器と電気的に接続して、前述した電子機器に所望の電力や信号 を伝える。  [0003] The electric wire includes a conductive core wire and a coating made of an insulating synthetic resin that covers the core wire. The electric wire is a so-called covered electric wire. The connector includes a terminal fitting and a connector housing for accommodating the terminal fitting. The terminal fitting is made of a conductive sheet metal or the like, and is attached to an end of the electric wire to be electrically connected to a core wire of the electric wire. The connector housing is made of insulating synthetic resin and is formed in a box shape. In the wiring harness, when the connector housing is connected to the above-mentioned electronic device, etc., each wire is electrically connected to the above-mentioned electronic device via terminal fittings, and transmits desired power and signals to the above-mentioned electronic device. .
[0004] 前記ワイヤハーネスを組み立てる際には、まず電線を所定の長さに切断した後、該 電線の端部などの被覆部を除去 (皮むき)して端子金具を取り付ける。必要に応じて 電線同士を接続する。その後、端子金具をコネクタハウジング内に揷入する。こうして 、前述したワイヤハーネスを組み立てる。  [0004] When assembling the wire harness, first, the wire is cut into a predetermined length, and then a covering such as an end portion of the wire is removed (peeled) and a terminal fitting is attached. Connect the wires as necessary. Thereafter, the terminal fitting is inserted into the connector housing. Thus, the above-described wire harness is assembled.
[0005] 前述したワイヤハーネスの電線は、芯線の大きさと、被覆部の材質 (耐熱性の有無 などによる材質の変更)と、使用目的などを識別する必要がある。なお、使用目的と は、例えば、エアバック、 ABS (Antilock Brake System)や車速情報などの制御信号 や、動力伝達系統などの電線が用いられる自動車の系統 (システム)である。  [0005] The electric wire of the above-described wire harness needs to identify the size of the core wire, the material of the covering portion (change of material due to heat resistance, etc.), the purpose of use, and the like. The purpose of use is, for example, a control system such as an airbag, an ABS (Antilock Brake System) and vehicle speed information, and a vehicle system (system) using electric wires such as a power transmission system.
[0006] そこで、ワイヤハーネスに用いられる電線は、前述した被覆部を構成する合成樹脂 を芯線の周りに押し出し被覆する際に、被覆部を構成する合成樹脂に所望の色の着 色剤を混入して、該被覆部を所望の色に着色してきた (例えば、特許文献 1ないし 3 参照)。この場合、電線の外表面の色を変更する際に、前述した押し出し被覆を行う 押し出し被覆装置を停止する必要がある。この場合、電線の色替えの度に、押し出し 被覆装置を停止する必要があり、電線の製造に力、かる所要時間と手間が増加して、 電線の生産効率が低下する傾向であった。 [0006] Therefore, the electric wire used for the wire harness is made of a synthetic resin constituting the above-mentioned covering portion. When extruding around the core wire and coating, a coloring agent of a desired color is mixed into a synthetic resin constituting the coating portion to color the coating portion into a desired color (for example, Patent Documents 1 to 3). reference). In this case, when changing the color of the outer surface of the electric wire, it is necessary to stop the extrusion coating device that performs the above-described extrusion coating. In this case, it is necessary to stop the extrusion coating device every time the color of the wire is changed, so that the production of the wire, the required time and labor increase, and the production efficiency of the wire tends to decrease.
[0007] または、押し出し被覆装置が押し出し被覆を行っている状態で合成樹脂に混入す る着色剤の色を変更してきた。この場合、着色剤の色を変更した直後では、被覆部を 構成する合成樹脂の色が、被覆部の変更前の着色剤の色と変更後の着色剤の色と が混ざり合った色になる。このため、電線の材料歩留まりが低下する傾向であった。  [0007] Alternatively, the color of the coloring agent mixed into the synthetic resin has been changed while the extrusion coating apparatus is performing the extrusion coating. In this case, immediately after the color of the colorant is changed, the color of the synthetic resin forming the covering portion is a color in which the color of the colorant before the change of the covering portion and the color of the colorant after the change are mixed. . For this reason, the material yield of electric wires tends to decrease.
[0008] 前述した電線の生産性の低下と電線の材料歩留まりの低下を防止するために、本 発明の出願人は、例えば、単色の電線を製造しておき、必要に応じて電線の外表面 を所望の色に着色してワイヤハーネスを組み立てることを提案している(特許文献 4 参照)。また、本発明の出願人は、製造後の単色の電線を着色する際に、液状の着 色材を電線の外表面に向かって一定量ずつ滴射して、該着色材の液滴を電線の外 表面に付着させることで電線を所望の色に着色する電線の着色装置を提案している (特許文献 5参照)。  [0008] In order to prevent the above-described decrease in the productivity of the electric wire and the decrease in the material yield of the electric wire, the applicant of the present invention manufactures, for example, a monochromatic electric wire and, if necessary, prepares the outer surface of the electric wire. Has been proposed to assemble a wire harness by coloring the wire harness into a desired color (see Patent Document 4). Further, when coloring the monochromatic electric wire after production, the applicant of the present invention sprays a liquid coloring material onto the outer surface of the electric wire by a fixed amount at a time, and discharges the droplet of the coloring material onto the electric wire. There has been proposed a wire coloring apparatus for coloring a wire into a desired color by attaching the wire to an outer surface of the wire (see Patent Document 5).
特許文献 1:特開平 5 - 111947号公報  Patent Document 1: JP-A-5-111947
特許文献 2:特開平 6 - 119833号公報  Patent Document 2: JP-A-6-119833
特許文献 3:特開平 9 - 92056号公報  Patent Document 3: JP-A-9-92056
特許文献 4 :特願 2001-256721号  Patent Document 4: Japanese Patent Application No. 2001-256721
特許文献 5:特願 2002— 233729号  Patent Document 5: Japanese Patent Application No. 2002-233729
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems the invention is trying to solve
[0009] 前述した電線の外表面に向かって一定量ずつ着色材を滴射する電線の着色装置 は、前記着色材を滴射する着色ノズノレを複数備えている。複数の着色ノズルが滴射 する着色材の色は、互いに異なる。電線の着色装置は、着色材を滴射する着色ノズ ルを適宜切り換えることで、電線の外表面を所望の色に着色するとともに、該電線の 外表面に所望の印を形成する(マーキングする)。 [0009] The above-described electric wire coloring apparatus that sprays a coloring material toward the outer surface of the electric wire by a fixed amount at a time includes a plurality of colored nozzles that spray the coloring material. The color of the colorant sprayed by the plurality of coloring nozzles is different from each other. The electric wire coloring device appropriately changes the color nozzle that sprays the coloring material, thereby coloring the outer surface of the electric wire to a desired color and simultaneously forming the electric wire. A desired mark is formed (marked) on the outer surface.
[0010] このため、着色ノズルによっては、着色材を滴射する時間間隔が長時間化すること がある。長時間、着色ノズルから着色材を滴射しないと、特に着色ノズノレの先端で着 色材の少なくとも一部が硬化することが考えられる。着色材の一部が硬化すると、着 色ノズノレ内で着色材が詰まって、着色ノズルから所望の方向に向かって着色材を滴 射しに《なるとともに、一定量ずつ着色材を滴射しに《なることが考えられる。即ち 、着色ノズルから滴射する着色材の液滴の量がばらついたり、着色材の滴射方向が ずれることが考免られる。  [0010] For this reason, depending on the coloring nozzle, the time interval for spraying the coloring material may be long. If the coloring material is not dropped from the coloring nozzle for a long time, it is considered that at least a part of the coloring material is hardened particularly at the tip of the coloring nozzle. When a part of the coloring material cures, the coloring material becomes clogged in the coloring nozzle, and the coloring nozzle sprays the coloring material in a desired direction in a desired direction. 《I think it can be. In other words, the amount of the colorant droplets ejected from the coloring nozzle varies, and the direction of the colorant ejection is shifted.
[0011] この場合、勿論、電線の所望の位置を着色しにくくなるとともに、電線の着色材が付 着した箇所の面積 (大きさ)がばらつくこととなる。このように、前述した染料または顔 料などがノズルに付着して、電線の外表面の所望の位置に向かって着色材を一定量 ずつ確実に滴射することが困難になることが考えられる。また、最悪の場合には、着 色ノズノレが完全に詰まって、着色ノズルから着色材を滴射できなくなることも考えられ る。  [0011] In this case, of course, it becomes difficult to color a desired position of the electric wire, and the area (size) of the portion of the electric wire to which the coloring material is attached varies. As described above, it is conceivable that the above-mentioned dye or pigment adheres to the nozzle, making it difficult to surely spray the colorant in a predetermined amount toward a desired position on the outer surface of the electric wire. In the worst case, it is also conceivable that the coloring nozzle is completely clogged and the coloring material cannot be sprayed from the coloring nozzle.
[0012] したがって、本発明の目的は、電線の外表面に向かって着色材を詰まらせることな く一定量ずつ確実に滴射できる電線の着色方法及び電線の着色装置を提供するこ とにある。  [0012] Accordingly, an object of the present invention is to provide a method and apparatus for coloring an electric wire that can surely spray a fixed amount at a time without clogging the coloring material toward the outer surface of the electric wire. .
課題を解決するための手段  Means for solving the problem
[0013] 前記課題を解決し目的を達成するために、請求項 1に記載の本発明の電線の着色 方法は、電線の外表面に向かって液状の着色材を一定量ずつ滴射して、前記着色 材の液滴を前記電線の外表面に付着させて該電線を着色する電線の着色方法にお いて、前記着色材にはエチレングリコールが含まれており、前記着色材中のエチレン グリコールの濃度が 2質量パーセント以上 25質量パーセント以下であることを特徴と している。  [0013] In order to solve the above problems and achieve the object, the method for coloring an electric wire according to the present invention according to claim 1, comprising: spraying a predetermined amount of a liquid coloring material toward an outer surface of the electric wire; In a method of coloring an electric wire in which a droplet of the coloring material is attached to an outer surface of the electric wire to color the electric wire, the coloring material contains ethylene glycol, and ethylene glycol in the coloring material is used. It is characterized in that the concentration is 2% by mass or more and 25% by mass or less.
[0014] 請求項 2に記載の本発明の電線の着色装置は、電線の外表面に向かって液状の 着色材を一定量ずつ滴射して、前記着色材の液滴を前記電線の外表面に付着させ て該電線を着色する電線の着色装置において、前記着色材にはエチレングリコール が含まれており、前記着色材中のエチレングリコールの濃度が 2質量パーセント以上 25質量パーセント以下であることを特徴としている。 [0014] The electric wire coloring apparatus according to the present invention according to claim 2, wherein the liquid coloring material is sprayed at a constant rate toward the outer surface of the electric wire, and the droplets of the coloring material are discharged onto the outer surface of the electric wire. In a wire coloring apparatus for coloring the wire by attaching the wire to the wire, the coloring material contains ethylene glycol, and the concentration of ethylene glycol in the coloring material is 2% by mass or more. It is characterized by being at most 25% by mass.
[0015] 請求項 1に記載された本発明によれば、着色材中にエチレングリコールが含まれて いる。このため、着色材が硬化しにくくなつている。また、着色材中のエチレングリコー ルの濃度が 2質量パーセント以上であるので、長時間、着色材を滴射しなくても該着 色材が硬化することを防止できる。着色材中のエチレングリコールの濃度が 25質量 パーセント以下であるので、着色材の粘度が高くなりすぎずに着色材を一定量ずつ 滴射すること力 Sできる。 According to the first aspect of the present invention, the colorant contains ethylene glycol. For this reason, the coloring material is hardly cured. Further, since the concentration of ethylene glycol in the coloring material is 2% by mass or more, it is possible to prevent the coloring material from being cured without spraying the coloring material for a long time. Since the concentration of ethylene glycol in the coloring material is 25% by mass or less, it is possible to spray the coloring material in a predetermined amount without increasing the viscosity of the coloring material.
[0016] なお、本明細書でレ、う着色材とは、色材(工業用有機物質)が水またはその他の溶 媒に溶解、分散した液状物質である。有機物質としては、染料、顔料 (大部分は有機 物であり、合成品)があり、時には染料が顔料として、顔料が染料として用いられること 力 Sある。より具体的な例として、本明細書でいう着色材とは、着色液と塗料との双方を 示している。着色液とは、溶媒中に染料が溶けているもの又は分散しているものを示 しており、塗料とは、分散液中に顔料が分散しているものを示している。このため、着 色液で被覆部の外表面を着色すると、染料が被覆部内にしみ込み、塗料で被覆部 の外表面を着色すると、顔料が被覆部内にしみ込むことなく外表面に接着する。即ち 、本明細書でいう電線の外表面を着色するとは、電線の外表面の一部を染料で染め ることと、電線の外表面の一部に顔料を塗ることとを示している。  [0016] In this specification, the coloring material is a liquid material in which a coloring material (an industrial organic material) is dissolved and dispersed in water or another solvent. Organic materials include dyes and pigments (mostly organic and synthetic), and sometimes dyes are used as pigments and pigments are used as dyes. As a more specific example, the coloring material in this specification indicates both a coloring liquid and a paint. The term “colored liquid” refers to a substance in which a dye is dissolved or dispersed in a solvent, and the term “paint” refers to a substance in which a pigment is dispersed in a dispersion. Therefore, when the outer surface of the coated portion is colored with the coloring liquid, the dye penetrates into the coated portion, and when the outer surface of the coated portion is colored with the paint, the pigment adheres to the outer surface without penetrating into the coated portion. That is, coloring the outer surface of the electric wire in this specification means that a part of the outer surface of the electric wire is dyed with a dye and that a part of the outer surface of the electric wire is coated with a pigment.
[0017] また、前記溶媒と分散液は、被覆部を構成する合成樹脂と親和性のあるものが望ま しい。この場合、染料が被覆部内に確実にしみ込んだり、顔料が被覆部の外表面に 確実に接着することとなる。  [0017] It is desirable that the solvent and the dispersion have an affinity for the synthetic resin constituting the coating portion. In this case, the dye will surely penetrate into the coating, and the pigment will surely adhere to the outer surface of the coating.
[0018] さらに、本明細書に記した滴射とは、着色ノズルから液状の着色材が、液滴の状態 即ち滴の状態で、電線の外表面に向かって付勢されて打ち出されることを示している  [0018] Further, the droplet ejection described in this specification means that a liquid colorant is urged and ejected toward the outer surface of an electric wire from a coloring nozzle in a droplet state, that is, a droplet state. Shows
[0019] 請求項 2に記載された本発明によれば、着色材中にエチレングリコールが含まれて いる。このため、着色材が硬化しに《なっている。また、着色材中のエチレングリコー ルの濃度が 2質量パーセント以上であるので、長時間、着色材を滴射しなくても該着 色材が硬化することを防止できる。着色材中のエチレングリコールの濃度が 25質量 パーセント以下であるので、着色材の粘度が高くなりすぎずに着色材を一定量ずつ 滴射すること力 Sできる。 According to the second aspect of the present invention, the coloring material contains ethylene glycol. For this reason, the coloring material is hardened. Further, since the concentration of ethylene glycol in the coloring material is 2% by mass or more, it is possible to prevent the coloring material from being cured without spraying the coloring material for a long time. Since the concentration of ethylene glycol in the coloring material is 25% by mass or less, the coloring material is supplied in a fixed amount without increasing the viscosity of the coloring material too much. The ability to drip S can.
発明の効果  The invention's effect
[0020] 以上説明したように請求項 1に記載の本発明は、硬化することなく着色材を一定量 ずつ滴射することができる。また、着色材が硬化することを防止できるので、勿論、硬 化した着色材が、滴射された着色材の滴射される方向に影響を与えることを防止でき る。したがって、電線の外表面の所望の位置に向かって着色材を確実に一定量ずつ 滴射することができ、電線の外表面の所望の位置を所望の着色できるとともに、着色 した箇所を所望の面積 (大きさ)に保つことができる。  [0020] As described above, according to the present invention as set forth in claim 1, it is possible to spray the colorant by a fixed amount without curing. Further, since the coloring material can be prevented from being hardened, it is of course possible to prevent the cured coloring material from affecting the direction in which the coloring material is sprayed. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface of the electric wire, and the desired position on the outer surface of the electric wire can be colored as desired, and the colored portion can be formed into a desired area. (Size) can be maintained.
[0021] 請求項 2に記載された本発明は、硬化することなく着色材を一定量ずつ滴射するこ とができる。また、着色材が硬化することを防止できるので、勿論、硬化した着色材が 、滴射された着色材の滴射される方向に影響を与えることを防止できる。したがって、 電線の外表面の所望の位置に向かって着色材を確実に一定量ずつ滴射することが でき、電線の外表面の所望の位置を所望の着色できるとともに、着色した箇所を所望 の面積(大きさ)に保つことができる。  [0021] According to the present invention described in claim 2, the coloring material can be sprayed by a fixed amount at a time without being cured. Further, since the coloring material can be prevented from being cured, it is of course possible to prevent the cured coloring material from affecting the direction in which the coloring material is sprayed. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface of the electric wire. (Size).
図面の簡単な説明  BRIEF DESCRIPTION OF THE FIGURES
[0022] [図 1]本発明の一実施形態に力、かる電線の着色装置の構成を示す側面図である。  FIG. 1 is a side view showing a configuration of a device for coloring an electric wire according to an embodiment of the present invention.
[図 2]図 1中の II一 II線に沿う電線の着色装置の着色ユニットの断面図である。  FIG. 2 is a cross-sectional view of a coloring unit of the wire coloring device along the line II-II in FIG. 1.
[図 3]図 2に示された着色ユニットの各着色ノズルと電線との位置関係を示す説明図 である。  FIG. 3 is an explanatory diagram showing a positional relationship between each coloring nozzle of the coloring unit shown in FIG. 2 and an electric wire.
[図 4]図 2に示された着色ユニットの各着色ノズノレの第 1のノズノレ部材と第 2のノズル 部材などを示す断面図である。  4 is a sectional view showing a first nozzle member, a second nozzle member, and the like of each colored nozzle of the colored unit shown in FIG. 2.
[図 5] (a)は図 1に示された電線の着色装置で着色された電線の斜視図であり、 (b) は図 5 (a)に示された電線の平面図である。  FIG. 5 (a) is a perspective view of an electric wire colored by the electric wire coloring apparatus shown in FIG. 1, and FIG. 5 (b) is a plan view of the electric wire shown in FIG. 5 (a).
[図 6]図 4に示された着色ノズルから着色材が滴射される状態を説明する説明図であ る。  FIG. 6 is an explanatory diagram illustrating a state where a coloring material is sprayed from the coloring nozzle shown in FIG. 4.
[図 7]図 4に示された着色ノズルから着色材が滴射される際に、着色ノズルの各位置 と着色材の圧力及び速度の関係を示す説明図であり、(a)は、着色ノズノレの各位置 を示す説明図であり、(b)は、着色ノズルの各位置と着色材の圧力との関係を示す説 明図であり、(C)は、着色ノズルの各位置と着色材の速度との関係を示す説明図であ る。 [7] When the coloring material is spouted from the coloring nozzle shown in FIG. 4 is an explanatory view showing the pressure and velocity of the relationship between the position and the colorant of the coloring nozzle, (a) represents, coloring FIG. 4 is an explanatory diagram showing each position of a nose, and FIG. 4B is a view showing a relationship between each position of a coloring nozzle and a pressure of a coloring material. It is an explanatory view, and (C) is an explanatory view showing a relationship between each position of the coloring nozzle and the speed of the coloring material.
[図 8]図 1に示された着色装置で用いられる着色材中のエチレングリコールの濃度と 滴射を停止してからの着色ノズルが詰まるまでの時間との関係を示す説明図である。  FIG. 8 is an explanatory diagram showing the relationship between the concentration of ethylene glycol in a coloring material used in the coloring apparatus shown in FIG. 1 and the time from when the spraying is stopped until when the coloring nozzle is clogged.
[図 9]図 1に示された着色装置で用いられる着色材中のエチレングリコールの濃度と、 滴射された着色材の液滴の量との関係を示す説明図である。  9 is an explanatory diagram showing the relationship between the concentration of ethylene glycol in the coloring material used in the coloring apparatus shown in FIG. 1 and the amount of droplets of the coloring material sprayed.
符号の説明  Explanation of reference numerals
[0023] 1 電線の着色装置 [0023] 1 Wire coloring device
3a 外表面 3a outer surface
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0024] 以下、本発明の一実施形態にかかる電線の着色装置(以下単に着色装置と呼ぶ) を図 1ないし図 9を参照して説明する。着色装置 1は、電線 3を所定の長さに切断して 、この電線 3の外表面 3aの一部に印 6を形成する装置である。即ち、着色装置 1は、 電線 3の外表面 3aを着色する即ちマーキング(Marking)する。  Hereinafter, an electric wire coloring apparatus according to an embodiment of the present invention (hereinafter, simply referred to as a coloring apparatus) will be described with reference to FIGS. 1 to 9. The coloring device 1 is a device that cuts the electric wire 3 into a predetermined length and forms a mark 6 on a part of the outer surface 3a of the electric wire 3. That is, the coloring device 1 colors or marks the outer surface 3a of the electric wire 3.
[0025] 電線 3は、移動体としての自動車などに配索されるワイヤハーネスを構成する。電 線 3は、図 5 (a)に示すように、導電性の芯線 4と、絶縁性の被覆部 5とを備えている。 芯線 4は、複数の素線が撚られて形成されている。芯線 4を構成する素線は、導電性 の金属からなる。また、芯線 4は、一本の素線から構成されても良い。被覆部 5は、例 えば、ポリ塩化ビニル(Polyvinylchloride: PVC)などの合成樹脂からなる。被覆部 5は 、芯線 4を被覆している。このため、電線 3の外表面 3aとは、被覆部 5の外表面をなし ている。  [0025] The electric wires 3 constitute a wire harness that is routed to a vehicle or the like as a moving body. As shown in FIG. 5A, the electric wire 3 includes a conductive core wire 4 and an insulating coating portion 5. The core wire 4 is formed by twisting a plurality of strands. The wires constituting the core wire 4 are made of a conductive metal. Further, the core wire 4 may be composed of one strand. The covering portion 5 is made of, for example, a synthetic resin such as polyvinyl chloride (PVC). The covering part 5 covers the core wire 4. Therefore, the outer surface 3a of the electric wire 3 forms the outer surface of the covering portion 5.
[0026] また、被覆部 5は、例えば白色などの単色 Pである。なお、被覆部 5を構成する合成 樹脂に所望の着色剤を混入して、電線 3の外表面 3aを単色 Pにしても良ぐ被覆部 5 を構成する合成樹脂に着色剤を混入することなぐ単色 Pを合成樹脂自体の色として も良い。被覆部 5を構成する合成樹脂に着色剤を混入せずに、単色 Pが合成樹脂自 体の色の場合、被覆部 5即ち電線 3の外表面 3aは、無着色であるという。このように、 無着色とは、被覆部 5を構成する合成樹脂に着色剤を混入せずに、電線 3の外表面 3aが合成樹脂自体の色であることを示してレ、る。 [0026] The covering portion 5 is, for example, a single color P such as white. In addition, a desired coloring agent is mixed into the synthetic resin forming the covering portion 5 so that the outer surface 3a of the electric wire 3 can be changed to a single color P without mixing a coloring agent into the synthetic resin forming the covering portion 5. The single color P may be used as the color of the synthetic resin itself. In the case where the single color P is the color of the synthetic resin itself without mixing a coloring agent into the synthetic resin constituting the coating portion 5, the coating portion 5, ie, the outer surface 3a of the electric wire 3, is said to be uncolored. As described above, the term “uncolored” means that the outer surface of the electric wire 3 is not mixed with the colorant in the synthetic resin forming the covering portion 5. 3a indicates that it is the color of the synthetic resin itself.
[0027] 電線 3の外表面 3aには、複数の点 7を備えた印 6が形成されている。点 7は、色 B ( 図 5中に平行斜線で示す)である。色 Bは、単色 Pと異なる。点 7の平面形状は、図 5 ( b)に示すように、丸形である。点 7は、複数設けられており、予め定められるパターン にしたがって、電線 3の長手方向に沿って並べられている。図示例では、電線 3の長 手方向に沿って、点 7が等間隔に並べられている。また、互いに隣り合う点 7の中心 間の距離は、予め定められている。  [0027] On the outer surface 3a of the electric wire 3, a mark 6 having a plurality of points 7 is formed. Point 7 is color B (shown in shaded parallel lines in Figure 5). Color B is different from single color P. The planar shape of the point 7 is a round shape as shown in FIG. A plurality of points 7 are provided, and are arranged along the longitudinal direction of the electric wire 3 according to a predetermined pattern. In the illustrated example, points 7 are arranged at equal intervals along the longitudinal direction of the electric wire 3. Further, the distance between the centers of the points 7 adjacent to each other is predetermined.
[0028] 前述した構成の電線 3は、複数束ねられるとともに端部などにコネクタなどが取り付 けられて前述したワイヤハーネスを構成する。コネクタが自動車などの各種の電子機 器のコネクタにコネクタ結合して、ワイヤハーネス即ち電線 3は、各電子機器に各種 の信号や電力を伝える。  [0028] A plurality of the wires 3 having the above-described configuration are bundled and a connector or the like is attached to an end or the like to configure the above-described wire harness. The connector is connected to a connector of various electronic devices such as automobiles, and the wire harness, that is, the electric wire 3 transmits various signals and electric power to each electronic device.
[0029] また、前述した印 6の各点 7の色 Bが種々の色に変更されることにより、電線 3同士を 識別可能としている。図示例では、全ての点 7の色 Bを同じにしている力 必要に応じ て点 7毎に色 Bを変更して、点 7同士の色 Bを異ならせても良い。印 6の各点 7の色 B は、ワイヤハーネスの電線 3の線種、系統(システム)の識別などを行うために用いら れる。即ち、前述した印 6の各点 7の色 Bは、ワイヤハーネスの各電線 3の線種及び使 用目的を識別するために用いられる。  [0029] Further, by changing the color B of each point 7 of the mark 6 to various colors, the electric wires 3 can be distinguished from each other. In the illustrated example, the color B of all points 7 is the same. The color B of each point 7 may be different by changing the color B for each point 7 as necessary. The color B at each point 7 of the mark 6 is used to identify the wire type and the system of the wire 3 of the wire harness. That is, the color B of each point 7 of the mark 6 is used to identify the wire type and the purpose of use of each wire 3 of the wire harness.
[0030] 着色装置 1は、図 1に示すように、装置本体としてのフレーム 10と、ガイドロール 11 と、移動手段としての送り出しロール 12と、電線矯正手段としての矯正ユニット 13と、 弛み吸収手段としての弛み吸収ユニット 14と、着色ユニット 15と、ダクト 16と、測定手 段としてのエンコーダ 17と、加工手段としての切断機構 18と、制御手段としての制御 装置 19とを備えている。  As shown in FIG. 1, the coloring device 1 includes a frame 10 as a device main body, a guide roll 11, a delivery roll 12 as a moving unit, a straightening unit 13 as a wire straightening unit, and a slack absorbing unit. It comprises a slack absorbing unit 14, a coloring unit 15, a duct 16, an encoder 17 as a measuring means, a cutting mechanism 18 as a processing means, and a control device 19 as a control means.
[0031] フレーム 10は、工場などのフロア上などに設置される。フレーム 10は、水平方向に 伸びている。ガイドロール 11は、フレーム 10の一端部に回転自在に取り付けられて いる。ガイドロール 11は、長尺でかつ印 6が形成されていない電線 3を卷いている。 ガイドロール 11は、矯正ユニット 13と弛み吸収ユニット 14と着色ユニット 15とダクト 16 とエンコーダ 17と切断機構 18とに順に、電線 3を送り出す。  [0031] The frame 10 is installed on a floor such as a factory. The frame 10 extends horizontally. The guide roll 11 is rotatably attached to one end of the frame 10. The guide roll 11 winds the wire 3 which is long and has no mark 6 formed thereon. The guide roll 11 sends out the electric wire 3 to the straightening unit 13, the slack absorbing unit 14, the coloring unit 15, the duct 16, the encoder 17, and the cutting mechanism 18 in this order.
[0032] 送り出しローノレ 12は、フレーム 10の他端部に一対設けられている。これら一対の送 り出しローノレ 12は、フレーム 10に回転自在に支持されかつ鉛直方向に沿って並べら れている。送り出しロール 12は、図示しないモータなどにより、互いに逆方向に同回 転数で回転される。一対の送り出しロール 12は、互いの間に電線 3を挟み、かっこの 電線 3の長手方向に沿ってガイドロール 11から引っ張る。 [0032] A pair of sending-out lonerets 12 are provided at the other end of the frame 10. These pairs The protruding lonerets 12 are rotatably supported by the frame 10 and are arranged in the vertical direction. The delivery rolls 12 are rotated at the same rotational speed in opposite directions by a motor (not shown) or the like. The pair of delivery rolls 12 sandwich the electric wire 3 between each other, and pull the electric wire 3 from the guide roll 11 along the longitudinal direction of the electric wire 3 of the bracket.
[0033] 送り出しローノレ 12は、電線 3の長手方向に沿って該電線 3を引っ張って移動させる 引っ張り手段をなしている。このように、送り出しローノレ 12は、電線 3の長手方向に沿 つて該電線 3を移動させることで、電線 3の長手方向に沿って着色ユニット 15の後述 する着色ノズル 31と、電線 3とを相対的に移動させる。このため、電線 3は、ガイド口 ール 11から送り出しロール 12に向かって図 1中の矢印 Kに沿って移動する。矢印 K は、電線 3の移動方向をなしている。  [0033] The delivery roller 12 serves as a pulling means for pulling and moving the electric wire 3 along the longitudinal direction of the electric wire 3. In this manner, the delivery Lohren 12 moves the electric wire 3 along the longitudinal direction of the electric wire 3 so that the colored nozzle 31 of the coloring unit 15 and the electric wire 3 can be relatively moved along the longitudinal direction of the electric wire 3. Move. For this reason, the electric wire 3 moves along the arrow K in FIG. Arrow K points in the direction of travel of wire 3.
[0034] 矯正ユニット 13は、ガイドロール 11の送り出しロール 12側に設けられており、ガイド ロール 11と送り出しロール 12との間に設けられている。即ち、矯正ユニット 13は、ガ イドロール 11より電線 3の移動方向 Kの下流側に設けられ、送り出しロール 12より電 線 3の移動方向 Kの上流側に設けられている。矯正ユニット 13は、板状のユニット本 体 20と、複数の第 1ローラ 21と、複数の第 2ローラ 22とを備えている。ユニット本体 20 は、フレーム 10に固定されている。  [0034] The correction unit 13 is provided on the side of the delivery roll 12 of the guide roll 11, and is provided between the guide roll 11 and the delivery roll 12. That is, the straightening unit 13 is provided downstream of the guide roll 11 in the moving direction K of the electric wire 3, and is provided upstream of the delivery roll 12 in the moving direction K of the electric wire 3. The correction unit 13 includes a plate-shaped unit body 20, a plurality of first rollers 21, and a plurality of second rollers 22. The unit body 20 is fixed to the frame 10.
[0035] 第 1及び第 2ローラ 21 , 22は、それぞれ、ユニット本体 20に回転自在に支持されて いる。複数の第 1ローラ 21は、水平方向(前述した移動方向 K)に沿って並べられ、 電線 3の上方に配されている。複数の第 2ローラ 22は、水平方向(前述した移動方向 K)に沿って並べられ、電線 3の下方に配されている。第 1ローラ 21と第 2ローラ 22と は、図 1に示すように、千鳥状に配されている。  The first and second rollers 21 and 22 are each rotatably supported by the unit body 20. The plurality of first rollers 21 are arranged in a horizontal direction (the above-described movement direction K), and are arranged above the electric wire 3. The plurality of second rollers 22 are arranged in a horizontal direction (the above-described movement direction K), and are arranged below the electric wire 3. The first roller 21 and the second roller 22 are arranged in a staggered manner as shown in FIG.
[0036] 矯正ユニット 13は、送り出しロール 12によりガイドロール 11から送り出される電線 3 を、第 1ローラ 21と第 2ローラ 22との間に挟む。そして、矯正ユニット 13は、電線 3を 直線状にする。また、矯正ユニット 13は、第 1ローラ 21と第 2ローラ 22との間に挟むこ とにより、電線 3に摩擦力を付与する。即ち、矯正ユニット 13は、送り出しロール 12が 電線 3を引っ張る方向(前述した移動方向 K)の逆向きの第 1の付勢力 HIを電線 3に 付与する。この第 1の付勢力 HIは、送り出しロール 12が電線 3を引っ張る力よりも弱 レ、。このため、矯正ユニット 13は、長手方向に沿った張力を電線 3に付与する。 [0037] 弛み吸収ユニット 14は、矯正ユニット 13の送り出しロール 12側に設けられており、 矯正ユニット 13と送り出しロール 12との間に設けられている。即ち、弛み吸収ユニット 14は、矯正ユニット 13より電線 3の移動方向 Kの下流側に設けられ、送り出しロール 12より電線 3の移動方向 Kの上流側に設けられている。弛み吸収ユニット 14は、矯 正ユニット 13と着色ユニット 15の後述する着色ノズノレ 31との間に設けられている。 The straightening unit 13 sandwiches the electric wire 3 fed from the guide roll 11 by the feed roll 12 between the first roller 21 and the second roller 22. Then, the correction unit 13 straightens the electric wire 3. The correction unit 13 applies a frictional force to the electric wire 3 by being sandwiched between the first roller 21 and the second roller 22. That is, the straightening unit 13 applies the first biasing force HI to the electric wire 3 in the direction opposite to the direction in which the delivery roll 12 pulls the electric wire 3 (the moving direction K described above). The first biasing force HI is less than the force of the feed roll 12 pulling the electric wire 3. For this reason, the straightening unit 13 applies tension along the longitudinal direction to the electric wire 3. The slack absorbing unit 14 is provided on the delivery roll 12 side of the straightening unit 13, and is provided between the straightening unit 13 and the delivery roll 12. That is, the slack absorbing unit 14 is provided downstream of the straightening unit 13 in the moving direction K of the electric wire 3, and is provided upstream of the delivery roll 12 in the moving direction K of the electric wire 3. The slack absorbing unit 14 is provided between the correcting unit 13 and a coloring nozzle 31 described later of the coloring unit 15.
[0038] 弛み吸収ユニット 14は、図 1に示すように、一対の案内ローラ支持フレーム 23と、一 対の案内ローラ 24と、移動ローラ支持フレーム 25と、移動ローラ 26と、付勢手段とし てのエアシリンダ 27とを備えている。案内ローラ支持フレーム 23は、フレーム 10に固 定されている。案内ローラ支持フレーム 23は、フレーム 10から上方に立設している。 一対の案内ローラ支持フレーム 23は、電線 3の移動方向 Kに沿って、互いに間隔を あけて並べられている。  As shown in FIG. 1, the slack absorbing unit 14 includes a pair of guide roller support frames 23, a pair of guide rollers 24, a movable roller support frame 25, a movable roller 26, and urging means. The air cylinder 27 is provided. The guide roller support frame 23 is fixed to the frame 10. The guide roller support frame 23 stands upright from the frame 10. The pair of guide roller support frames 23 are arranged at intervals along the moving direction K of the electric wire 3.
[0039] 一対の案内ローラ 24は、案内ローラ支持フレーム 23に回転自在に支持されている 。案内ローラ 24は、電線 3の下方に配され、外周面に電線 3と接触することにより、移 動方向 Kから電線 3が脱落しないように、電線 3を案内する。このため、案内ローラ 24 は、電線 3の移動方向 Kを案内する。  [0039] The pair of guide rollers 24 are rotatably supported by the guide roller support frame 23. The guide roller 24 is arranged below the electric wire 3, and guides the electric wire 3 so that the electric wire 3 does not fall off from the moving direction K by contacting the outer peripheral surface with the electric wire 3. For this reason, the guide roller 24 guides the moving direction K of the electric wire 3.
[0040] 移動ローラ支持フレーム 25は、フレーム 10に固定されている。移動ローラ支持フレ ーム 25は、フレーム 10から上方に立設している。移動ローラ支持フレーム 25は、一 対の案内ローラ支持フレーム 23間に設けられている。  The moving roller support frame 25 is fixed to the frame 10. The moving roller support frame 25 stands upward from the frame 10. The moving roller support frame 25 is provided between the pair of guide roller support frames 23.
[0041] 移動ローラ 26は、移動ローラ支持フレーム 25に回転自在に支持されているとともに 、鉛直方向に沿って移動自在に支持されている。移動ローラ 26は、電線 3の上方に 配されている。移動ローラ 26は、鉛直方向に沿って移動自在に支持されることで、電 線 3の移動方向 Kに直交(交差)する方向に沿って、移動自在に支持されてレ、る。ま た、移動ローラ 26は、案内ローラ 24間の中央に設けられている。  The moving roller 26 is rotatably supported by the moving roller support frame 25 and is movably supported in the vertical direction. The moving roller 26 is disposed above the electric wire 3. The movable roller 26 is movably supported in the vertical direction, and is movably supported in a direction orthogonal (intersecting) to the moving direction K of the electric wire 3. The moving roller 26 is provided at the center between the guide rollers 24.
[0042] エアシリンダ 27は、シリンダ本体 28と、このシリンダ本体 28力 伸縮自在な伸縮ロッ ド 29とを備えてレ、る。シリンダ本体 28は、移動ローラ支持フレーム 25に固定されてお り、電線 3の上方に配されている。伸縮ロッド 29は、シリンダ本体 28から下方に向かつ て伸長する。即ち、伸縮ロッド 29は、シリンダ本体 28から電線 3に近づく方向に伸長 する。 [0043] 伸縮ロッド 29には、移動ローラ 26が取り付けられている。エアシリンダ 27は、シリン ダ本体 28内に加圧された気体が供給されることで、伸縮ロッド 29即ち移動ローラ 26 を第 2の付勢力 H2 (図 1に示す)で移動方向 Kに直交(交差)する方向に沿って、下 方に付勢する。このため、エアシリンダ 27は、移動ローラ 26を、第 2の付勢力 H2で電 線 3に近づく方向に付勢する。第 2の付勢力 H2は、第 1の付勢力 HIより弱い。 [0042] The air cylinder 27 includes a cylinder body 28 and a telescopic rod 29 capable of expanding and contracting the cylinder body 28. The cylinder body 28 is fixed to the moving roller support frame 25 and is disposed above the electric wire 3. The telescopic rod 29 extends downward from the cylinder body 28. That is, the telescopic rod 29 extends from the cylinder body 28 in a direction approaching the electric wire 3. The movable roller 26 is attached to the telescopic rod 29. When the pressurized gas is supplied into the cylinder main body 28, the air cylinder 27 causes the telescopic rod 29, that is, the moving roller 26 to be orthogonal to the moving direction K by the second urging force H2 (shown in FIG. 1). Bias downward along the direction of intersection. Therefore, the air cylinder 27 urges the moving roller 26 in the direction approaching the electric wire 3 with the second urging force H2. The second bias H2 is weaker than the first bias HI.
[0044] 切断機構 18の後述の一対の切断刃 48, 49が互いに近づいて、電線 3を切断する ためにー且電線 3が停止した際に、慣性により矢印 Kに沿って電線 3が進むと、該電 線 3がー対の案内ローラ 24間で弛む。このとき、前述した構成の弛み吸収ユニット 14 は、エアシリンダ 27が移動ローラ 26を第 2の付勢力 H2で付勢しているため、エアシリ ンダ 27の伸縮ロッド 29力 S伸長して、移動ローラ 26が例えば図 1中に二点鎖線で示す 位置まで変位する。そして、弛み吸収ユニット 14は、前述した案内ローラ 24間で弛ん だ電線 3を移動方向 Kに直交(交差)する方向に沿って付勢して、弛みを吸収して、 電線 3を張った状態に保つ。  [0044] When a pair of cutting blades 48, 49 described later of the cutting mechanism 18 approach each other to cut the electric wire 3, and when the electric wire 3 stops, when the electric wire 3 advances along arrow K due to inertia. Then, the wire 3 is loosened between the pair of guide rollers 24. At this time, since the air cylinder 27 urges the moving roller 26 with the second urging force H2, the slack absorbing unit 14 having the above-described configuration extends the telescopic rod 29 force S of the air cylinder 27 to extend the moving roller. 26 is displaced, for example, to the position shown by the two-dot chain line in FIG. Then, the slack absorbing unit 14 urges the slack electric wire 3 between the guide rollers 24 in the direction orthogonal (intersecting) to the moving direction K to absorb the slack and stretch the electric wire 3. To keep.
[0045] 着色ユニット 15は、弛み吸収ユニット 14の送り出しロール 12側に設けられており、 弛み吸収ユニット 14と送り出しロール 12との間に設けられている。即ち、着色ユニット 15は、弛み吸収ユニット 14より電線 3の移動方向 Kの下流側に設けられ、送り出し口 ール 12より電線 3の移動方向 Kの上流側に設けられている。このため、着色ユニット 1 5即ち後述の着色ノズル 31は、送り出しロール 12と、矯正ユニット 13との間に配され ている。  [0045] The coloring unit 15 is provided on the delivery roll 12 side of the slack absorbing unit 14, and is provided between the slack absorbing unit 14 and the delivery roll 12. That is, the coloring unit 15 is provided downstream of the slack absorbing unit 14 in the moving direction K of the electric wire 3 and provided upstream of the delivery port 12 in the moving direction K of the electric wire 3. Therefore, the coloring unit 15, that is, a coloring nozzle 31 described later, is disposed between the delivery roll 12 and the correction unit 13.
[0046] 着色ユニット 15は、図 2に示すように、ユニット本体 30と、複数の着色ノズル 31と、 複数の着色材供給源 32 (図中には一つのみ図示し、他を省略している)と、加圧気 体供給源 33とを備えている。ユニット本体 30は、フレーム 10に固定される。ユニット 本体 30は、複数の着色ノズノレ 31を支持する。  As shown in FIG. 2, the coloring unit 15 includes a unit main body 30, a plurality of coloring nozzles 31, and a plurality of coloring material supply sources 32 (only one is shown in the figure, and the others are omitted. ), And a pressurized gas supply source 33. The unit body 30 is fixed to the frame 10. The unit main body 30 supports a plurality of colored chips 31.
[0047] 前述した構成の着色ノズル 31は、後述の着色材供給源 32からの液状の着色材を 、電線 3の外表面 3aに向かって一定量ずつ滴射する。着色ノズル 31は、滴射した着 色材の液滴を電線 3の外表面 3aに付着させて、該電線 3の外表面 3aの少なくとも一 部を着色する(マーキング)する。  The coloring nozzle 31 having the above-described configuration sprays a predetermined amount of the liquid coloring material from the coloring material supply source 32 described later toward the outer surface 3a of the electric wire 3. The coloring nozzle 31 attaches the droplets of the coloring material to the outer surface 3a of the electric wire 3 to color (mark) at least a part of the outer surface 3a of the electric wire 3.
[0048] 着色ノズノレ 31は、図 4に示すように、円筒状のノズノレ本体 34と、このノズル本体 34 内に収容されたインサート部材 35と、図示しない流入管と、第 1のノズル部としての第 1のノズル部材 37と、弁機構 38と、第 2のノズノレ部としての第 2のノズノレ部材 50と、接 続パイプ 51とを備えている。 [0048] As shown in Fig. 4, the colored knurling nozzle 31 includes a cylindrical knurling nozzle body 34 and a nozzle body 34. An insert member 35 housed therein, an inflow pipe (not shown), a first nozzle member 37 as a first nozzle portion, a valve mechanism 38, and a second nozzle member 50 as a second nozzle member. And a connection pipe 51.
[0049] インサート部材 35は、円筒状に形成されているとともに、内側に着色材を通す流路 39が形成されている。流路 39内には、着色材供給源 32などから供給される着色材 で満たされる。インサート部材 35は、本明細書に記した液状の着色材を収容する収 容部をなしている。流入管は、流路 39と連通しており、着色材供給源 32からの着色 材を流路 39内に導く。 [0049] The insert member 35 is formed in a cylindrical shape, and has a flow path 39 through which the coloring material passes. The flow channel 39 is filled with a coloring material supplied from the coloring material supply source 32 or the like. The insert member 35 forms a storage portion for containing the liquid coloring material described in this specification. The inflow pipe communicates with the flow path 39 and guides the coloring material from the coloring material supply source 32 into the flow path 39.
[0050] 第 1のノズル部材 37は、円筒状に形成されているとともに、流路 39内と連通してお り、流路 39内の着色材を着色ノズル 31外に導く。第 1のノズノレ部材 37の内径 Dは、ノ ズノレ本体 34の内径即ち流路 39の外径より小さい。第 1のノズノレ部材 37は、ノズル本 体 34と同軸に配されている。第 1のノズル部材 37は、ステンレス鋼からなる。  [0050] The first nozzle member 37 is formed in a cylindrical shape and communicates with the inside of the flow channel 39, and guides the coloring material in the flow channel 39 to the outside of the coloring nozzle 31. The inner diameter D of the first nozzle member 37 is smaller than the inner diameter of the nozzle body 34, that is, the outer diameter of the flow path 39. The first knurling member 37 is arranged coaxially with the nozzle body 34. The first nozzle member 37 is made of stainless steel.
[0051] 弁機構 38は、図示しないコイルと、弁本体 41と、コイルばね 42を備えている。コィ ノレは、流路 39の外側に設けられインサート部材 35内に坦設されている。コィノレは、 外部から印加される。弁本体 41は、導電性の本体部 43と、弁体 44とを備えている。 本体部 43は、円柱状の円柱部 45と、この円柱部 45の一端に連なる円板状の円板部 46とを一体に備えている。  [0051] The valve mechanism 38 includes a coil (not shown), a valve body 41, and a coil spring 42. The coil is provided outside the flow path 39 and is supported in the insert member 35. The coil is applied externally. The valve main body 41 includes a conductive main body 43 and a valve body 44. The main body 43 integrally includes a cylindrical column portion 45 and a disk portion 46 connected to one end of the column portion 45.
[0052] 本体部 43は、円板部 46が第 1のノズノレ部材 37の基端部 37aと相対し、円柱部 45 の長手方向がノズル本体 34の長手方向と平行な状態で、流路 39内に収容されてい る。また、本体部 43即ち弁本体 41は、円柱部 45の長手方向即ちノズノレ本体 34の長 手方向に沿つて移動自在に設けられている。  [0052] The main body 43 has a flow path 39 in which the disk portion 46 faces the base end 37a of the first nozzle member 37 and the longitudinal direction of the cylindrical portion 45 is parallel to the longitudinal direction of the nozzle body 34. It is housed inside. Further, the main body 43, that is, the valve main body 41, is provided movably along the longitudinal direction of the cylindrical portion 45, that is, along the longitudinal direction of the nose cover main body 34.
[0053] 弁体 44は、本体部 43の円板部 46に取り付けられている。即ち、弁体 44は、インサ 一ト部材 35内に収容されている。弁体 44は、第 1のノズル部材 37の基端部 37aと相 対する。弁体 44は、第 1のノズノレ部材 37の基端部 37aに接離する。なお、接離とは、 近づいたり離れたりすることである。  [0053] The valve body 44 is attached to the disk portion 46 of the main body 43. That is, the valve body 44 is housed in the insert member 35. The valve body 44 is opposed to the base end 37a of the first nozzle member 37. The valve body 44 comes into contact with and separates from the base end portion 37a of the first knurling member 37. Note that contact and separation refer to approaching and moving away.
[0054] 弁体 44は、第 1のノズル部材 37の基端部 37aに接触すると、この基端部 37aとの間 を水密に保ち、流路 39内の着色材が第 1のノズノレ部材 37内に侵入することを防止す る。また、弁体 44は、第 1のノズル部材 37の基端部 37aから離れると、第 1のノズル部 材 37及び第 2のノズル部材 50内を通って着色材が電線 3の外表面 3aに向かって滴 射されることを許容する。 When the valve body 44 comes into contact with the base end portion 37a of the first nozzle member 37, the space between the valve body 44 and the base end portion 37a is kept water-tight, and the coloring material in the flow path 39 is removed by the first nozzle member 37. To prevent intrusion. Also, when the valve element 44 moves away from the base end 37a of the first nozzle member 37, the first nozzle The coloring material is allowed to be sprayed through the material 37 and the second nozzle member 50 toward the outer surface 3a of the electric wire 3.
[0055] このように、弁体 44は、開位置と、図 4中に実線で示す閉位置とに亘つて基端部 37 aに接離する。開位置では、弁体 44は、基端部 37aから離れて着色材を第 1のノズル 部材 37と第 2のノズル部材 50内を通して電線 3に向かって滴射させる。閉位置では、 弁体 44は、基端部 37aに接触して着色材を第 1のノズノレ部材 37と第 2のノズル部材As described above, the valve body 44 comes into contact with and separates from the base end 37a over the open position and the closed position indicated by the solid line in FIG. In the open position, the valve element 44 causes the coloring material to be sprayed toward the electric wire 3 through the first nozzle member 37 and the second nozzle member 50 away from the base end portion 37a. In the closed position, the valve element 44 comes into contact with the base end 37a and applies the coloring material to the first nozzle member 37 and the second nozzle member.
50内を通して電線 3に向かって滴射することを規制する。 Restricts spraying through wire 50 toward wire 3.
[0056] コイルばね 42は、円板部 46を弁体 44が第 1のノズノレ部材 37の基端部 37aに近づ く方向に付勢している。 The coil spring 42 urges the disc portion 46 in a direction in which the valve body 44 approaches the base end portion 37a of the first nose piece member 37.
[0057] 第 2のノズル部材 50は、円筒状に形成されている。第 2のノズル部材 50は、ポリエ 一テルエーテルケトン(Polyetheretherketone:以下 PEEKと呼ぶ)力らなる。第 2のノ ズノレ部材 50の外径は、第 1のノズル部材 37の外径と等しい。  [0057] The second nozzle member 50 is formed in a cylindrical shape. The second nozzle member 50 is provided with a polyetheretherketone (hereinafter referred to as PEEK). The outer diameter of the second nozzle member 50 is equal to the outer diameter of the first nozzle member 37.
[0058] また、第 2のノズル部材 50の内径 dは、図 4に示すように、第 1のノズル部材 37の内 径 Dより小さい。第 2のノズノレ部材 50は、第 1のノズノレ部材 37と同軸に配されていると ともに、該第 1のノズノレ部材 37に連結している。  Further, the inner diameter d of the second nozzle member 50 is smaller than the inner diameter D of the first nozzle member 37, as shown in FIG. The second knurling member 50 is arranged coaxially with the first knurling member 37 and is connected to the first knurling member 37.
[0059] 第 2のノズル部材 50は、第 1のノズノレ部材 37より電線 3寄りに配されている。また、 第 1のノズル部材 37と第 2のノズル部材 50との間は、水密になっている。第 2のノズノレ 部材 50と第 1のノズル部材 37は、内側に第 1のノズル部材 37の長手方向に沿う矢印 Qに沿って、着色材が流れる。矢印 Qは、着色材が流れる方向をなしている。  [0059] The second nozzle member 50 is arranged closer to the electric wire 3 than the first nozzle member 37 is. The space between the first nozzle member 37 and the second nozzle member 50 is watertight. The colorant flows inside the second nozzle member 50 and the first nozzle member 37 along the arrow Q along the longitudinal direction of the first nozzle member 37. Arrow Q indicates the direction in which the colorant flows.
[0060] このため、第 2のノズノレ部材 50の第 1のノズノレ部材 37寄りに端面 50aは、第 1のノズ ル部材 37の内面から該第 1のノズル部材 37の内側に向かって突出している。また、 端面 50aは、矢印 Qに対し直交(交差)する方向に沿って平坦に形成されている。端 面 50aは、本明細書に記した段差をなしており、第 1のノズノレ部材 37と第 2のノズノレ 部材 50との間に形成されてレ、る。  [0060] For this reason, the end face 50a of the second nozzle member 50 near the first nozzle member 37 protrudes from the inner surface of the first nozzle member 37 toward the inside of the first nozzle member 37. . The end face 50a is formed flat along a direction orthogonal (intersecting) to the arrow Q. The end face 50a forms the step described in the present specification, and is formed between the first nose piece member 37 and the second nose piece member 50.
[0061] 接続パイプ 51は、フッ素樹脂からなり円筒状に形成されている。接続パイプ 51の内 径は、第 1のノズノレ部材 37と第 2のノズノレ部材 50の外径と略等しい。接続パイプ 51 は、第 1のノズノレ部材 37と第 2のノズノレ部材 50との双方の外側に嵌合しており、これ らの第 1のノズノレ部材 37と第 2のノズノレ部材 50とを連結する。また、接続パイプ 51は 、第 2のノズル部材 50を第 1のノズノレ部材 37から着脱自在としてレ、る。 [0061] The connection pipe 51 is made of a fluororesin and formed in a cylindrical shape. The inner diameter of the connection pipe 51 is substantially equal to the outer diameter of the first knurled member 37 and the second knurled member 50. The connection pipe 51 is fitted on the outside of both the first knurling member 37 and the second knurling member 50, and connects the first knurling member 37 and the second knurling member 50. . Also, connection pipe 51 Then, the second nozzle member 50 is detachably attached to the first nozzle member 37.
[0062] 前述した構成の着色ノズル 31は、着色材供給源 32からの着色材を、流入管を通し て、流路 39内に導く。そして、コイルに印加されていない状態で、コイルばね 42の付 勢力により、弁体 44が第 1のノズノレ部材 37の基端部 37aに接触して、着色材が流路 39内に位置付けられている。 [0062] The coloring nozzle 31 having the above-described configuration guides the coloring material from the coloring material supply source 32 into the flow channel 39 through the inflow pipe. Then, in a state in which the coloring material is not applied to the coil, the urging force of the coil spring 42 causes the valve body 44 to come into contact with the base end portion 37a of the first knurling member 37, and the coloring material is positioned in the flow path 39. I have.
[0063] そして、着色ノズノレ 31は、コイルに印加されると、コイルばね 42の付勢力に抗して、 円板部 46に取り付けられた弁体 44が第 1のノズノレ部材 37の基端部 37aから離れて 、流路 39内の着色材を矢印 Qに沿って第 1のノズノレ部材 37と第 2のノズル部材 50と の内側を通す。そして、着色ノズル 31は、第 2のノズル部材 50から着色材を滴射する 。また、コィノレは、制御装置 19からの命令に基づいて、予め定められる一定時間印 加される。このため、着色ノズノレ 31は、一定量ずつ着色材を電線 3の外表面 3aに向 かって滴射する。 [0063] When the colored knob 31 is applied to the coil, the valve body 44 attached to the disc portion 46 moves against the urging force of the coil spring 42 so that the base end of the first pin member 37 is formed. Away from 37a, the coloring material in the flow path 39 is passed through the inside of the first nozzle member 37 and the second nozzle member 50 along the arrow Q. Then, the coloring nozzle 31 sprays the coloring material from the second nozzle member 50. Further, the coin is added for a predetermined period of time based on a command from the control device 19. For this reason, the coloring nozzle 31 sprays the coloring material toward the outer surface 3a of the electric wire 3 by a fixed amount at a time.
[0064] また、着色ノズノレ 31は、ユニット本体 30に取り付けられると、電線 3の移動方向 Kに 沿って複数並べられるとともに、電線 3を中心とした周方向に沿って複数並べられて レ、る。図示例では、ユニット本体 30は、着色ノズル 31を電線 3の移動方向 Kに沿って 五つ並べている。ユニット本体 30は、電線 3を中心とした周方向に沿って着色ノズノレ 31を三つ並べている。  [0064] Further, when attached to the unit main body 30, a plurality of colored knurls 31 are arranged along the moving direction K of the electric wire 3 and are arranged along the circumferential direction around the electric wire 3. . In the illustrated example, the unit main body 30 has five coloring nozzles 31 arranged in the moving direction K of the electric wire 3. The unit main body 30 has three colored knurls 31 arranged in the circumferential direction around the electric wire 3.
[0065] また、各着色ノズノレ 31は、図 3に示すように、後述の第 1のノズル部材 37の軸芯 R ( 図 3中に一点鎖線で示す)の延長上に電線 3の最上部 3bが位置する状態で、ュニッ ト本体 30に支持される。なお、着色ノズノレ 31は、軸芯 Rに沿って着色材を滴射する。 このため、着色ノズノレ 31は、電線 3の最上部 3bに向かって着色材を一定量ずつ滴射 する。また、前述した構成の着色ノズル 31は、着色手段をなしている。  [0065] Further, as shown in Fig. 3, each of the colored knurls 31 is provided at the uppermost portion 3b of the electric wire 3 on an extension of an axis R (shown by a dashed line in Fig. 3) of a first nozzle member 37 described later. Is supported by the unit main body 30 in a state where is positioned. In addition, the coloring nozzle 31 sprays a coloring material along the axis R. For this reason, the coloring nozzle 31 sprays a predetermined amount of the coloring material toward the uppermost portion 3 b of the electric wire 3. Further, the coloring nozzle 31 having the above-described configuration forms a coloring unit.
[0066] 着色材供給源 32は、着色材を収容するとともに、着色ノズル 31の流入管内に着色 材を供給する。着色材供給源 32は、各着色ノズル 31に一つ対応している。着色材 供給源 32が、着色ノズル 31に供給する着色材の色 Bは、互いに異なっていても良く 、互いに同じであっても良い。  The coloring material supply source 32 stores the coloring material and supplies the coloring material into the inflow pipe of the coloring nozzle 31. One coloring material supply source 32 corresponds to one coloring nozzle 31. The color B of the coloring material supplied from the coloring material supply source 32 to the coloring nozzle 31 may be different from each other or may be the same as each other.
[0067] 加圧気体供給源 33は、加圧された気体を着色材供給源 32内に供給する。加圧気 体供給源 33は、加圧された気体を着色材供給源 32内に供給することで、着色ノズ ル 31の弁体 44が第 1のノズル部材 37の基端部 37aから離れると、流路 39内の着色 材が速やかに第 1のノズル部材 37及び第 2のノズノレ部材 50から滴射するようにする。 [0067] The pressurized gas supply source 33 supplies the pressurized gas into the colorant supply source 32. The pressurized gas supply source 33 supplies the pressurized gas into the colorant supply source 32 to When the valve body 44 of the nozzle 31 moves away from the base end 37a of the first nozzle member 37, the coloring material in the flow path 39 is quickly sprayed from the first nozzle member 37 and the second nozzle member 50. To
[0068] 前述した構成の着色ユニット 15は、制御装置 19からの命令に基づいて、任意の着 色ノズノレ 31のコイルに印加されて弁体 44が第 1のノズノレ部材 37の基端部 37aから離 れる。そして、着色ユニット 15は、任意の着色ノズノレ 31の流路 39内の着色材を一定 量ずつ電線 3に向かって滴射する。  In the coloring unit 15 having the above-described configuration, the valve element 44 is applied to the coil of an arbitrary coloring nozzle 31 based on a command from the control device 19 so that the valve body 44 is moved from the base end 37 a of the first nozzle member 37. Leave. Then, the coloring unit 15 sprays a predetermined amount of the coloring material in the flow path 39 of the arbitrary colored nozzle 31 toward the electric wire 3.
[0069] 本明細書では、粘度が lOmPa ' s (ミリパスカル秒)程度の着色材を用いる。前述し た着色材とは、色材 (工業用有機物質)が水またはその他の溶媒に溶解、分散した 液状物質であるとともに、エチレングリコール(Ethylene glycol)を含んでいる。  [0069] In the present specification, a coloring material having a viscosity of about lOmPa's (millipascal second) is used. The above-mentioned coloring material is a liquid material in which a coloring material (industrial organic substance) is dissolved and dispersed in water or another solvent, and contains ethylene glycol (Ethylene glycol).
[0070] 有機物質としては、染料、顔料 (大部分は有機物であり、合成品)があり、時には染 料が顔料として、顔料が染料として用いられることがある。より具体的な例として、着色 材とは、前述したエチレングリコールを含んだ着色液または塗料である。  [0070] Organic substances include dyes and pigments (mostly organic substances, synthetic products), and sometimes the dye is used as a pigment and the pigment is used as a dye. As a more specific example, the coloring material is the above-mentioned coloring liquid or paint containing ethylene glycol.
[0071] 着色液とは、溶媒中に染料が溶けているもの又は分散しているものを示しており、 塗料とは、分散液中に顔料が分散しているものを示している。このため、着色液が電 線 3の外表面 3aに付着すると、染料が被覆部 5内にしみ込み、塗料が電線 3の外表 面 3aに付着すると、顔料が被覆部 5内にしみ込むことなく外表面 3aに接着する。即 ち、着色ユニット 15は、電線 3の外表面 3aの一部を染料で染める又は電線 3の外表 面 3aに顔料を塗る。このため、電線 3の外表面 3aを着色するとは、電線 3の外表面 3 aの一部を染料で染める(染色する)ことと、電線 3の外表面 3aの一部に顔料を塗るこ ととを示している。  [0071] The coloring liquid indicates a substance in which a dye is dissolved or dispersed in a solvent, and the coating material indicates a substance in which a pigment is dispersed in a dispersion. For this reason, when the coloring liquid adheres to the outer surface 3a of the electric wire 3, the dye penetrates into the coating portion 5, and when the paint adheres to the outer surface 3a of the electric wire 3, the pigment does not permeate into the coating portion 5 without penetrating. Glue to surface 3a. That is, the coloring unit 15 dyes a part of the outer surface 3a of the electric wire 3 with a dye or paints the outer surface 3a of the electric wire 3 with a pigment. For this reason, coloring the outer surface 3a of the electric wire 3 means that a part of the outer surface 3a of the electric wire 3 is dyed (dyed) and that a part of the outer surface 3a of the electric wire 3 is painted with a pigment. Are shown.
[0072] また、前記溶媒と分散液は、被覆部 5を構成する合成樹脂と親和性のあるものが望 ましレ、。この場合、染料が被覆部 5内に確実にしみ込んだり、顔料が外表面 3aに確 実に接着することとなる。  Further, it is desirable that the solvent and the dispersion have an affinity for the synthetic resin constituting the coating portion 5. In this case, the dye will surely penetrate into the coating portion 5, and the pigment will surely adhere to the outer surface 3a.
[0073] さらに、エチレングリコールは、前述した溶媒と分散液とが蒸発することを防止して、 染料または顔料が硬化することを防止する。即ち、エチレングリコールは、着色材が 硬化することを防止する。 Further, ethylene glycol prevents the above-mentioned solvent and dispersion liquid from evaporating, thereby preventing the dye or pigment from hardening. That is, ethylene glycol prevents the colorant from hardening.
[0074] さらに、前述した滴射とは、着色ノズル 31から液状の着色材が、液滴の状態即ち滴 の状態で、電線 3の外表面 3aに向かって付勢されて打ち出されることを示している。 [0075] また、着色材供給源 32内に収容される即ち着色ノズル 31から電線 3の外表面 3aに 向かって一定量ずつ滴射される着色材中のエチレングリコールの濃度は、 2質量パ 一セント(重量パーセントともいう)以上でかつ 25質量パーセント以下となっている。 エチレングリコールの濃度とは、着色材中のエチレングリコールの質量(重量)を、着 色材全体の質量で除した値である。即ち、エチレングリコールの濃度とは、着色材中 のエチレングリコールの質量を、前述した溶媒または分散液の質量と染料または顔 料の質量と着色材中のエチレングリコールの質量との和で除した値である。 [0074] Further, the above-described droplet ejection means that the liquid colorant is ejected from the coloring nozzle 31 by being urged toward the outer surface 3a of the electric wire 3 in a droplet state, that is, a droplet state. ing. [0075] The concentration of ethylene glycol in the coloring material accommodated in the coloring material supply source 32, that is, sprayed from the coloring nozzle 31 toward the outer surface 3a of the electric wire 3 by a constant amount is 2 mass%. It is not less than cents (also called weight percent) and not more than 25 mass percent. The concentration of ethylene glycol is a value obtained by dividing the mass (weight) of ethylene glycol in the coloring material by the mass of the entire coloring material. That is, the concentration of ethylene glycol is a value obtained by dividing the mass of ethylene glycol in the coloring material by the sum of the mass of the solvent or dispersion, the mass of the dye or pigment, and the mass of ethylene glycol in the coloring material. It is.
[0076] ダクト 16は、着色ユニット 15の送り出しロール 12側に設けられており、着色ユニット 15と送り出しロール 12との間に設けられている。即ち、ダクト 16は、着色ユニット 15よ り電線 3の移動方向 Kの下流側に設けられ、送り出しロール 12より電線 3の移動方向 Kの上流側に設けられている。ダクト 16は、筒状に形成されており、内側に電線 3を 通す。ダクト 16には、真空ポンプなどの図示しない吸引手段が連結している。吸引手 段は、ダ外 16内の気体を吸引して、着色材中の溶媒と分散液などが着色装置 1外 に充満することを防止する。  The duct 16 is provided on the delivery roll 12 side of the coloring unit 15, and is provided between the coloring unit 15 and the delivery roll 12. That is, the duct 16 is provided downstream of the coloring unit 15 in the moving direction K of the electric wire 3, and is provided upstream of the delivery roll 12 in the moving direction K of the electric wire 3. The duct 16 is formed in a tubular shape, and passes the electric wire 3 inside. A suction means (not shown) such as a vacuum pump is connected to the duct 16. The suction means sucks the gas in the outside 16 to prevent the solvent and the dispersion in the coloring material from filling the outside of the coloring apparatus 1.
[0077] エンコーダ 17は、送り出しロール 12より電線 3の移動方向 Kの下流側に設けられて いる。エンコーダ 17は、図 1に示すように、回転子 47を一対備えている。回転子 47は 、軸芯周りに回転可能に支持されている。回転子 47の外周面は、一対の送り出し口 ール 12間に挟まれた電線 3の外表面 3aと接触している。回転子 47は、矢印 Kに沿つ て、芯線 4即ち電線 3が走行 (移動)すると、回転する。即ち、回転子 47は、矢印 Kに 沿った芯線 4即ち電線 3の走行 (移動)とともに、軸芯周りに回転する。勿論、矢印 に沿った芯線 4即ち電線 3の走行 (移動)量と、回転子 47の回転数とは比例する。  [0077] The encoder 17 is provided downstream of the feed roll 12 in the moving direction K of the electric wire 3. The encoder 17 includes a pair of rotors 47, as shown in FIG. The rotor 47 is supported rotatably around the axis. The outer peripheral surface of the rotor 47 is in contact with the outer surface 3a of the electric wire 3 sandwiched between the pair of delivery ports 12. The rotor 47 rotates when the core wire 4, that is, the electric wire 3 travels (moves) along the arrow K. That is, the rotor 47 rotates around the axis along with the movement (movement) of the core wire 4, that is, the electric wire 3 along the arrow K. Of course, the traveling (moving) amount of the core wire 4, that is, the electric wire 3 along the arrow is proportional to the rotation speed of the rotor 47.
[0078] エンコーダ 17は、制御装置 19に接続している。エンコーダ 17は、回転子 47が所定 角度ずつ回転すると、制御装置 19に向かってパルス状の信号を出力する。即ち、ェ ンコーダ 17は、矢印 Kに沿った電線 3の移動量に応じた情報を、制御装置 19に向か つて出力する。このように、エンコーダ 17は、電線 3の移動量に応じた情報を測定し て、電線 3の移動量に応じた情報を制御装置 19に向かって出力する。通常ェンコ一 ダ 17では電線 3と回転子 47の摩擦で電線 3の移動量に応じたパルス信号が出力さ れる。しかし、電線 3の外表面 3aの状態により移動量とパルス数が必ずしも一致しな い場合は、別の場所で速度情報を入手し、その情報をフィードバックし、比較演算し ても良い。 [0078] The encoder 17 is connected to the control device 19. The encoder 17 outputs a pulse signal to the control device 19 when the rotor 47 rotates by a predetermined angle. That is, the encoder 17 outputs information corresponding to the moving amount of the electric wire 3 along the arrow K to the control device 19. Thus, the encoder 17 measures information according to the movement amount of the electric wire 3 and outputs information corresponding to the movement amount of the electric wire 3 to the control device 19. Normally, the encoder 17 outputs a pulse signal corresponding to the amount of movement of the electric wire 3 due to friction between the electric wire 3 and the rotor 47. However, the amount of movement and the number of pulses do not always match depending on the state of the outer surface 3a of the wire 3. In such a case, the speed information may be obtained at another place, the information may be fed back, and the comparison operation may be performed.
[0079] 切断機構 18は、エンコーダ 17の一対の回転子 47より電線 3の移動方向 Kの下流 側に配されている。切断機構 18は、一対の切断刃 48, 49を備えている。一対の切 断刃 48, 49は、鉛直方向に沿って並べられている。一対の切断刃 48, 49は、鉛直 方向に沿って互いに近づいたり離れたりする。一対の切断刃 48, 49は、互いに近づ くと、一対の送り出しロール 12によって送り出された電線 3を互いの間に挟んで、切 断する。一対の切断刃 48, 49は、互いに離れると、勿論、前記電線 3から離れる。  The cutting mechanism 18 is arranged downstream of the pair of rotors 47 of the encoder 17 in the moving direction K of the electric wire 3. The cutting mechanism 18 includes a pair of cutting blades 48, 49. The pair of cutting blades 48, 49 are arranged along the vertical direction. The pair of cutting blades 48, 49 move toward and away from each other along the vertical direction. When the pair of cutting blades 48 and 49 approach each other, the pair of cutting blades 48 and 49 sandwich the electric wire 3 fed by the pair of feed rolls 12 therebetween to cut the electric wire 3. When the pair of cutting blades 48 and 49 are separated from each other, they are, of course, separated from the electric wire 3.
[0080] 制御装置 19は、周知の RAM、 ROM, CPUなどを備えたコンピュータである。制御 装置 19は、送り出しローノレ 12と、エンコーダ 17と、切断機構 18と、着色ノズル 31など と接続しており、これらの動作を制御することにより、着色装置 1全体の制御をつかさ どる。  The control device 19 is a computer including a known RAM, ROM, CPU and the like. The control device 19 is connected to the delivery roller 12, the encoder 17, the cutting mechanism 18, the coloring nozzle 31, and the like, and controls the operation of the coloring device 1 as a whole by controlling these operations.
[0081] 制御装置 19は、予め印 6のパターンを記憶している。制御装置 19は、エンコーダ 1 7から所定のパルス状の信号即ち電線 3の移動量に応じた情報が入力すると、予め 定められた着色ノズル 31のコイルに一定時間印加して、該着色ノズル 31から電線 3 に向かって着色材を一定量ずつ滴射させる。制御装置 19は、予め記憶した印 6のパ ターンにしたがって、電線 3の移動速度が速くなると着色ノズル 31から着色材を滴射 する時間間隔を短くし、電線 3の移動速度が遅くなると着色ノズル 31から着色材を滴 射する時間間隔を長くする。こうして、制御装置 19は、予め記憶したパターンにした がって、電線 3を着色する。制御装置 19は、エンコーダ 17が測定した電線 3の移動 量に基づレ、て、着色ノズル 31に着色材を一定量ずつ滴射させる。  The control device 19 stores the pattern of the mark 6 in advance. When a predetermined pulse-like signal, that is, information corresponding to the amount of movement of the electric wire 3 is input from the encoder 17, the control device 19 applies the signal to a predetermined coil of the coloring nozzle 31 for a predetermined time, and A certain amount of the colorant is sprayed onto the wire 3 in a fixed amount. The control device 19 shortens the time interval at which the coloring material is sprayed from the coloring nozzle 31 when the moving speed of the electric wire 3 increases, and decreases the coloring nozzle when the moving speed of the electric wire 3 decreases. Increase the time interval for spraying the colorant from 31. Thus, the control device 19 colors the electric wire 3 according to the pattern stored in advance. The control device 19 causes the coloring nozzle 31 to spray a predetermined amount of the coloring material on the coloring nozzle 31 based on the movement amount of the electric wire 3 measured by the encoder 17.
[0082] また、制御装置 19は、エンコーダ 17からの情報により、電線 3が所定量移動したと 判定すると、送り出しロール 12を停止した後、一対の切断刃 48, 49を互いに近づけ て電線 3を切断する。  When the control device 19 determines from the information from the encoder 17 that the electric wire 3 has moved by a predetermined amount, the control device 19 stops the delivery roll 12 and then brings the pair of cutting blades 48 and 49 closer to each other to disconnect the electric wire 3. Disconnect.
[0083] 前述した構成の着色装置 1で、電線 3の外表面 3aに印 6を形成する即ち電線 3の外 表面 3aを着色する際には、まず、ガイドロール 11をフレーム 10に取り付ける。一対の 切断刃 48, 49を互いに離しておき、ガイドロール 11に卷かれた電線 3を矯正ユニット 13と弛み吸収ユニット 14と着色ユニット 15とダクト 16とに順に通して、一対の送り出 しロール 12間に挟む。そして、着色ユニット 15のユニット本体 30の所定箇所に着色 ノズル 31を取り付け、各着色ノズル 31に着色材供給源 32を連結する。さらに、加圧 気体供給源 33を着色材供給源 32に連結し、吸引手段でダ外 16内の気体を吸引 する。 When forming the mark 6 on the outer surface 3a of the electric wire 3 with the coloring device 1 having the above-described configuration, that is, when coloring the outer surface 3a of the electric wire 3, first, the guide roll 11 is attached to the frame 10. The pair of cutting blades 48 and 49 are separated from each other, and the electric wire 3 wound on the guide roll 11 is sequentially passed through the straightening unit 13, the slack absorbing unit 14, the coloring unit 15, and the duct 16, and the pair of sending-outs is performed. And sandwiched between rolls 12. Then, a coloring nozzle 31 is attached to a predetermined portion of the unit main body 30 of the coloring unit 15, and a coloring material supply source 32 is connected to each coloring nozzle 31. Further, the pressurized gas supply source 33 is connected to the coloring material supply source 32, and the gas in the outside 16 is sucked by suction means.
[0084] そして、送り出しロール 12を回転駆動して、電線 3をガイドロール 11から引っ張って 、該電線 3の長手方向に沿って移動させるとともに、矯正ユニット 13により電線 3に第 1の付勢力 HIの摩擦力を付与して、該電線 3を張っておく。そして、エアシリンダ 27 で移動ローラ 26即ち電線 3を第 2の付勢力 H2で付勢しておく。  Then, the delivery roll 12 is rotationally driven to pull the electric wire 3 from the guide roll 11 and move the electric wire 3 along the longitudinal direction of the electric wire 3, and the first urging force HI is applied to the electric wire 3 by the correction unit 13. The electric wire 3 is stretched by applying a frictional force of Then, the moving roller 26, that is, the electric wire 3 is urged by the air cylinder 27 with the second urging force H2.
[0085] そして、エンコーダ 17から所定の順番のパルス状の信号が制御装置 19に入力する と、制御装置 19は、予め定められた着色ノズノレ 31のコイルに一定時間、所定間隔毎 に印加する。すると、着色ノズノレ 31は、着色材を一定量ずつ電線 3の外表面 3aに向 かって滴射する。  [0085] When a pulse signal in a predetermined order is input from the encoder 17 to the control device 19, the control device 19 applies the signal to the coil of the predetermined colored noise 31 at predetermined intervals for a predetermined time. Then, the coloring nozzle 31 sprays the coloring material by a fixed amount toward the outer surface 3 a of the electric wire 3.
[0086] そして、電線 3の外表面 3aに付着した着色材から前述した溶媒または分散液が蒸 発して、電線 3の外表面 3aを染料で染める又は外表面 3aに顔料を塗る。電線 3の外 表面 3aに付着した着色材力 蒸発した溶媒または分散液は、ダクト 16内から吸引手 段に吸引される。こうして、電線 1の外表面 3aが着色される。  [0086] Then, the above-mentioned solvent or dispersion evaporates from the coloring material attached to the outer surface 3a of the electric wire 3, and dyes the outer surface 3a of the electric wire 3 with a dye or paints the outer surface 3a with a pigment. Colorant Attached to Outer Surface 3a of Electric Wire 3 Evaporated solvent or dispersion is sucked from duct 16 by a suction means. Thus, the outer surface 3a of the electric wire 1 is colored.
[0087] エンコーダ 17などからの情報により、制御装置 19が所定の長さの電線 3を送り出し たと判定すると、この制御装置 19は、送り出しロール 12を停止する。すると、特に、弛 み吸収ユニット 14の一対の案内ローラ 24間で電線 3が弛んで、第 2の付勢力 H2で 付勢された移動ローラ 26が図 1中に二点鎖線で示す位置に変位する。すると、弛み 吸収ユニット 14のエアシリンダ 27の伸縮ロッド 29が伸長する。そして、弛み吸収ュニ ット 14は、電線 3の弛みを吸収する。  When it is determined from the information from the encoder 17 and the like that the control device 19 has sent out the electric wire 3 having a predetermined length, the control device 19 stops the sending roll 12. Then, in particular, the electric wire 3 is loosened between the pair of guide rollers 24 of the slack absorbing unit 14, and the moving roller 26 urged by the second urging force H2 is displaced to the position shown by the two-dot chain line in FIG. I do. Then, the telescopic rod 29 of the air cylinder 27 of the slack absorbing unit 14 is extended. Then, the slack absorbing unit 14 absorbs the slack of the electric wire 3.
[0088] そして、一対の切断刃 48, 49が互いに近づいて、これら切断刃 48, 49間に電線 3 を挟んで切断する。こうして、図 5などに示された外表面 3aに印 6が形成された電線 3 が得られる。  [0088] Then, the pair of cutting blades 48, 49 approach each other, and cut the electric wire 3 between the cutting blades 48, 49. Thus, the electric wire 3 in which the mark 6 is formed on the outer surface 3a shown in FIG. 5 and the like is obtained.
[0089] また、前述した着色ノズノレ 31から液状の着色材を電線 3の外表面 3aに向かって一 定量ずつ滴射すると、軸芯 Rに沿う矢印 Qに沿って第 1のノズノレ部材 37と第 2のノズ ル部材 50内を流れる着色材の一部は、第 2のノズノレ部材 50の端面 50aに衝突する。 そして、端面 50aに衝突した着色材の一部は、図 6中に矢印 Sで示す渦を発生して、 着色材を攪拌することとなる。そして、第 2のノズノレ部材 50内の着色材の濃度が一様 に保たれる。 Further, when a predetermined amount of the liquid coloring material is sprayed from the above-described colored nozzle 31 toward the outer surface 3a of the electric wire 3, the first nozzle member 37 and the first nozzle member 37 are moved along the arrow Q along the axis R. A part of the coloring material flowing in the second nozzle member 50 collides with the end face 50a of the second nozzle member 50. Then, a part of the coloring material that has collided with the end face 50a generates a vortex indicated by an arrow S in FIG. 6 and stirs the coloring material. Then, the concentration of the coloring material in the second sloping member 50 is kept uniform.
[0090] また、前述した着色ノズノレ 31から液状の着色材を電線 3の外表面 3aに向かって一 定量ずつ滴射する際に、流路 39から第 1のノズル部材 37内に着色材が侵入すると、 図 7 (b)に示すように、該着色材の圧力が高くなる。そして、着色材の圧力は、第 1の ノズノレ部材 37内では略一定となっている。着色材の一部が端面 50aに衝突すると、 該着色材の圧力は、急激に高くなる。そして、第 2のノズノレ部材 50から電線 3の外表 面 3aなどに向かって滴射されると、着色材の圧力は急激に低下する。  Further, when the liquid colorant is sprayed from the colored nozzle 31 at a constant rate toward the outer surface 3a of the electric wire 3, the colorant enters the first nozzle member 37 from the flow path 39. Then, as shown in FIG. 7 (b), the pressure of the coloring material increases. Then, the pressure of the coloring material is substantially constant in the first knurling member 37. When a part of the coloring material collides with the end face 50a, the pressure of the coloring material rapidly increases. Then, when the droplets are sprayed from the second knurling member 50 toward the outer surface 3a of the electric wire 3, the pressure of the coloring material rapidly decreases.
[0091] また、前述した着色ノズル 31から液状の着色材を電線 3の外表面 3aに向かって一 定量ずつ滴射する際に、図 7 (c)に示すように、流路 39から第 1のノズノレ部材 37内に 着色材が侵入すると、該着色材の流速 (速度)が低くなる。そして、着色材の流速 (速 度)は、第 1のノズノレ部材 37内では略一定となっているとともに、第 2のノズノレ部材 50 に向かうにしたがって徐々に遅くなる。  [0091] When a predetermined amount of the liquid coloring material is sprayed from the coloring nozzle 31 toward the outer surface 3a of the electric wire 3 at a time, as shown in FIG. When the coloring material enters the nozzle member 37, the flow velocity of the coloring material decreases. Then, the flow rate (speed) of the coloring material is substantially constant in the first nozzle member 37 and gradually decreases toward the second nozzle member 50.
[0092] 着色材の一部が端面 50aに衝突すると、該着色材の流速 (速度)は、急激に速くな る。そして、第 2のノズル部材 50から電線 3の外表面 3aなどに向かって滴射されると、 着色材の速度は速いままに保たれる。このように、着色材が第 2のノズル部材 50内に 侵入すると、該着色材の圧力と流速 (速度)が急激に高く又は速くなる。そして、圧力 が高くかつ流速が速い液状の着色材が電線 3の外表面 3aに向かって滴射される。  [0092] When a part of the coloring material collides with the end face 50a, the flow velocity (speed) of the coloring material rapidly increases. Then, when droplets are sprayed from the second nozzle member 50 toward the outer surface 3a of the electric wire 3, the speed of the coloring material is kept high. As described above, when the coloring material enters the second nozzle member 50, the pressure and the flow velocity (speed) of the coloring material rapidly increase or increase. Then, a liquid coloring material having a high pressure and a high flow velocity is sprayed toward the outer surface 3a of the electric wire 3.
[0093] 本実施形態によれば、着色材中にエチレングリコールが含まれている。このため、 着色材が硬化しにくくなつている。また、着色材中のエチレングリコールの濃度が 2質 量パーセント以上であるので、長時間、着色材を滴射しなくても該着色材が硬化する ことを防止できる。着色材中のエチレングリコールの濃度が 25質量パーセント以下で あるので、着色材の粘度が高くなりすぎずに着色材を一定量ずつ滴射することができ る。  [0093] According to the present embodiment, the coloring material contains ethylene glycol. For this reason, the coloring material is hardly cured. Further, since the concentration of ethylene glycol in the coloring material is 2% by mass or more, it is possible to prevent the coloring material from hardening without spraying the coloring material for a long time. Since the concentration of ethylene glycol in the coloring material is 25% by mass or less, the coloring material can be sprayed in a predetermined amount without increasing the viscosity of the coloring material too much.
[0094] また、着色材が硬化することを防止できるので、勿論、硬化した着色材が滴射され た着色材の滴射される方向に影響を与えることを防止できる。したがって、電線 3の 外表面 3aの所望の位置に向かって着色材を確実に一定量ずつ滴射することができ 、電線 3の外表面 3aの所望の位置を所望の着色できるとともに、着色した箇所(前述 した点 7)を所望の面積 (大きさ)に保つことができる。 [0094] Further, since the coloring material can be prevented from being cured, it is of course possible to prevent the cured coloring material from affecting the direction in which the coloring material is sprayed. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface 3a of the electric wire 3. In addition, a desired position on the outer surface 3a of the electric wire 3 can be colored as desired, and the colored portion (the above-described point 7) can be maintained in a desired area (size).
[0095] また、着色材が第 2のノズノレ部材 50の端面 50aに衝突して、攪拌される。又、第 1の ノズノレ部材 37と第 2のノズル部材 50とが同軸に配され、端面 50aが矢印 Qに対し直 交(交差)しているので、着色材がより確実に攪拌される。このため、着色材中の染料 または顔料の濃度が一様に保たれる。このため、極端に濃度が濃くなつた着色材が 着色ノズル 50に付着することを防止できる。  [0095] Further, the coloring material collides with the end face 50a of the second knurling member 50 and is stirred. Further, since the first nozzle member 37 and the second nozzle member 50 are coaxially arranged and the end face 50a is perpendicular to (crosses) the arrow Q, the colorant is more reliably stirred. Therefore, the concentration of the dye or pigment in the coloring material is kept uniform. Therefore, it is possible to prevent the coloring material having an extremely high concentration from adhering to the coloring nozzle 50.
[0096] また、第 1のノズル部材 37内から第 2のノズル部材 50内に侵入すると、着色材は、 急激に加圧される。このため、第 2のノズノレ部材 50力、ら電線 3の外表面 3aに向かって 滴射された着色材は、勢い良く電線 3の外表面 3aに向かって打ち出されることとなる 。このため、着色材が、第 2のノズル部材 50に付着することを防止できる。  When the coloring material enters the second nozzle member 50 from the inside of the first nozzle member 37, the coloring material is rapidly pressurized. For this reason, the coloring material that is sprayed toward the outer surface 3a of the electric wire 3 by the force of the second nozzle member 50 is vigorously ejected toward the outer surface 3a of the electric wire 3. Therefore, it is possible to prevent the coloring material from adhering to the second nozzle member 50.
[0097] このように、着色材が第 2のノズノレ部材 50に付着することを防止できるので、第 2の ノズノレ部材 50から一定量ずつ確実に電線 3の外表面 3aに向かって着色材を滴射で きる。また、着色材が第 2のノズノレ部材 50に付着することを防止できるので、勿論、第 2のノズル部材 50などに付着した着色材力 滴射された着色材の滴射される方向に 影響を与えることを防止できる。したがって、電線 3の外表面 3aの所望の位置に向か つて着色材を確実に一定量ずつ滴射することができ、電線 3の外表面 3aの所望の位 置を所望の着色できるとともに、着色した箇所 (前述した点 7)を所望の面積 (大きさ) に保つことができる。  As described above, since the coloring material can be prevented from adhering to the second knurling member 50, the coloring material is surely dropped from the second knurling member 50 toward the outer surface 3a of the electric wire 3 by a fixed amount. Can shoot. In addition, since the colorant can be prevented from adhering to the second nozzle member 50, the colorant force adhering to the second nozzle member 50, etc., of course, has an effect on the direction in which the sprayed colorant is sprayed. Giving can be prevented. Therefore, the coloring material can be surely sprayed in a predetermined amount toward the desired position on the outer surface 3a of the electric wire 3, and the desired position of the outer surface 3a of the electric wire 3 can be colored in a desired manner. The area (size) described above (point 7 described above) can be maintained in a desired area (size).
[0098] 電線 3の長手方向に沿って、電線 3と着色ノズル 31とを相対的に移動させている間 に、着色ノズル 31がー定量ずつ着色材を電線 3に向かって滴射する。このように、電 線 3と着色ノズノレ 31との相対的な移動中に、電線 3を着色する。このため、電線 3を着 色するために、電線 3を停止する必要がないので、作業効率を低下させることがない 。また、電線 3と着色ノズノレ 31との相対的な移動中に電線 3に向かって一定量ずつ 着色材を滴射するため、電線 3の任意の位置を着色でき、勿論連続的に電線 3を着 色できる。  [0098] While relatively moving the electric wire 3 and the coloring nozzle 31 along the longitudinal direction of the electric wire 3, the coloring nozzle 31 sprays the colorant toward the electric wire 3 by a fixed amount at a time. In this way, the electric wire 3 is colored during the relative movement between the electric wire 3 and the colored lipstick 31. For this reason, since it is not necessary to stop the electric wire 3 in order to color the electric wire 3, the working efficiency is not reduced. In addition, since a predetermined amount of the coloring material is sprayed toward the electric wire 3 during the relative movement between the electric wire 3 and the colored knurling 31, any position of the electric wire 3 can be colored. Can color.
[0099] エンコーダ 17が電線 3の移動量を測定して、制御装置 19が着色ノズノレ 31を電線 3 の移動量に応じて制御する。このため、電線 3の移動速度が速くなると着色材を滴射 する間隔を短くし、電線 3の移動速度が遅くなると着色材を滴射する間隔を長くする こと力 Sできる。このように、電線 3の移動速度が変化しても、電線 3の外表面 3aに付着 した着色材の間隔を一定に保つことができる。 [0099] The encoder 17 measures the amount of movement of the electric wire 3, and the control device 19 controls the colored nozzle 31 according to the amount of movement of the electric wire 3. Therefore, when the moving speed of the electric wire 3 increases, the coloring material is sprayed. If the moving speed of the electric wire 3 is reduced, the interval at which the colorant is sprayed can be increased. Thus, even if the moving speed of the electric wire 3 changes, the interval between the coloring materials attached to the outer surface 3a of the electric wire 3 can be kept constant.
[0100] したがって、電線 3の移動速度が変化しても、予め定められるパターンにしたがって 電線 3の外表面 3aに着色材を付着させることができる。即ち、電線 3の移動速度が変 ィ匕しても、予め定められるパターンにしたがって、電線 3を着色できる。  [0100] Therefore, even if the moving speed of the electric wire 3 changes, the coloring material can be attached to the outer surface 3a of the electric wire 3 according to a predetermined pattern. That is, even if the moving speed of the electric wire 3 changes, the electric wire 3 can be colored according to a predetermined pattern.
[0101] 次に、本発明の発明者らは、エチレングリコールの濃度が異なる複数の着色材を、 それぞれ、前述した着色装置 1の着色ノズル 31から電線 3の外表面 3aに向かって一 定量ずつ滴射した。滴射を停止してからの着色ノズノレ 31の特にノズノレ部材 37, 50が 詰まるまでの時間と、連続して滴射した時の着色材の一つの液滴(一滴)の量を測定 した。結果を図 8及び図 9に示す。  [0101] Next, the inventors of the present invention determined that a certain amount of each of a plurality of coloring materials having different concentrations of ethylene glycol was directed toward the outer surface 3a of the electric wire 3 from the coloring nozzle 31 of the coloring device 1 described above. I dripped. The time from when the spraying was stopped to when the colored nosores 31 and especially the nozzle members 37 and 50 became clogged, and the amount of one droplet (one drop) of the coloring material when continuously sprayed were measured. The results are shown in FIGS.
[0102] 図 8は、着色材中のエチレングリコールの濃度と、滴射を停止してからの着色ノズル  [0102] Fig. 8 shows the concentration of ethylene glycol in the coloring material and the coloring nozzle after dropping was stopped.
31の特にノズル部材 37, 50が詰まるまでの時間との関係を示している。図 9は、着 色材中のエチレングリコールの濃度と、連続して滴射した時の着色材の一つの液滴( 一滴)の量との関係を示している。図 9では、全ての着色材において、着色ノズル 31 力 滴射される着色材の一つの液滴(一滴)の量が 20mlとなるように制御した。  The relation between 31 and the time until the nozzle members 37 and 50 are clogged is shown. FIG. 9 shows the relationship between the concentration of ethylene glycol in the coloring material and the amount of one droplet (one droplet) of the coloring material when continuously sprayed. In FIG. 9, the amount of one droplet (one drop) of the coloring material sprayed by the coloring nozzle 31 was controlled to be 20 ml for all the coloring materials.
[0103] 図 8によれば、エチレングリコールの濃度が 2質量パーセントまでは、エチレングリコ ールの濃度が濃くなるにしたがって急激に着色ノズノレ 31が詰まるまでの時間が長く なること力 S示されてレ、る。また、エチレングリコールの濃度が 2質量パーセント未満で は、着色ノズル 31のノズノレ部材 37, 50中の着色材が 8. 3時間以内で詰まってしまう ことが明らかとなった。これは、エチレングリコールの濃度が 2質量パーセント未満で は、着色材中のエチレングリコールが前述した溶媒または分散液の蒸発を殆ど妨げ ることができないためと考えられる。  [0103] According to Fig. 8, it is shown that up to a concentration of 2% by weight of ethylene glycol, as the concentration of ethylene glycol becomes higher, the time until the colored nosore 31 rapidly becomes clogged becomes longer. Let's do it. It was also found that when the concentration of ethylene glycol was less than 2% by mass, the coloring material in the nozzle members 37, 50 of the coloring nozzle 31 was clogged within 8.3 hours. This is considered to be because if the concentration of ethylene glycol is less than 2% by mass, the ethylene glycol in the coloring material can hardly hinder the evaporation of the above-mentioned solvent or dispersion.
[0104] また、エチレングリコールの濃度が 2質量パーセントから徐々に濃くなつていくと、徐 々に、着色ノズル 31が詰まるまでの時間が長くなることが明らかとなった。  [0104] Further, it was found that as the concentration of ethylene glycol gradually increased from 2% by mass, the time until the coloring nozzle 31 clogged gradually became longer.
[0105] 図 9によれば、エチレングリコールの濃度が 2質量パーセント未満では、着色ノズノレ  [0105] According to FIG. 9, when the concentration of ethylene glycol is less than 2% by mass, the colored
31が滴射する着色材の液滴の量が 22mlを越えてしまうことが明ら力、となった。また、 エチレングリコールの濃度が 2質量パーセント以上でかつ 25質量パーセント以下で は、着色ノズル 31が滴射する着色材の液滴の量が 22ml以下でかつ 18ml以上とな ることが明ら力となった。 It became clear that the amount of the colorant droplets sprayed by 31 exceeded 22 ml. When the concentration of ethylene glycol is 2% by mass or more and 25% by mass or less, It became clear that the amount of the colorant droplets sprayed from the coloring nozzle 31 was 22 ml or less and 18 ml or more.
[0106] このように、エチレングリコールの濃度が 2質量パーセント以上でかつ 25質量パー セント以下では、着色ノズル 31が滴射する着色材の液滴の量が 20ml (即ち目標値) のプラスマイナス 10%以上となることが明らかとなった。即ち、エチレングリコールの 濃度が 2質量パーセント以上でかつ 25質量パーセント以下では、着色ノズノレ 31が滴 射する着色材の液滴の量を所定の値に保つことができることが明らかとなった。  [0106] As described above, when the concentration of ethylene glycol is 2% by mass or more and 25% by mass or less, the amount of the coloring material droplets ejected by the coloring nozzle 31 is ± 20 ml (ie, the target value). %. That is, when the concentration of ethylene glycol was 2% by mass or more and 25% by mass or less, it became clear that the amount of the colorant droplets sprayed by the colored nozzle 31 could be maintained at a predetermined value.
[0107] さらに、エチレングリコールの濃度が 25質量パーセントを越えると、着色ノズノレ 31が 滴射する着色材の液滴の量が 18mlを下回ってしまうことが明らかとなった。これは、 エチレングリコールの濃度が 25質量パーセントを越えると、着色材の粘度が高くなり 過ぎて、着色材自体の粘度により該着色材がノズル部材 37, 50内を通りにくくなるた めと考えられる。  [0107] Further, it was found that when the concentration of ethylene glycol exceeds 25% by mass, the amount of the colorant droplets sprayed by the colored nozzle 31 drops below 18ml. This is considered to be because when the concentration of ethylene glycol exceeds 25% by mass, the viscosity of the coloring material becomes too high and the coloring material itself does not easily pass through the nozzle members 37 and 50 due to the viscosity of the coloring material itself. .
[0108] このように、図 8及び図 9によれば、着色材中のエチレングリコールの濃度を 2質量 パーセント以上でかつ 25質量パーセント以下とすることで、着色材が硬化して着色ノ ズル 31内が詰まることを防止できることが明らかとなった。即ち、着色材中のエチレン グリコールの濃度を 2質量パーセント以上でかつ 25質量パーセント以下とすることで 、着色材を所望の方向に確実に滴射できることが明らかとなった。したがって、電線 3 の外表面 3aの所望の位置に向かって着色材を確実に一定量ずつ滴射することがで き、電線の外表面の所望の位置を所望の着色できることが明らかとなった。  [0108] As described above, according to Figs. 8 and 9, when the concentration of ethylene glycol in the coloring material is 2% by mass or more and 25% by mass or less, the coloring material is cured and the coloring nozzle 31 It became clear that the clogging could be prevented. In other words, it was clarified that by setting the concentration of ethylene glycol in the coloring material to 2% by mass or more and 25% by mass or less, the coloring material can be surely sprayed in a desired direction. Therefore, it was clarified that the coloring material can be reliably sprayed in a predetermined amount toward the desired position on the outer surface 3a of the electric wire 3, and that the desired position on the outer surface of the electric wire can be colored.
[0109] また、着色材中のエチレングリコールの濃度を 2質量パーセント以上でかつ 25質量 パーセント以下とすることで、着色材の液滴の量を目標する値の例えばプラスマイナ ス 10。/oに保つことができ、着色材を確実に一定量ずつ確実に滴射できることが明ら かとなつた。したがって、電線 3の外表面 3a上の着色した箇所 (前述した点 7)を所望 の面積(大きさ)に保つことができることが明らかとなった。  [0109] Further, by setting the concentration of ethylene glycol in the coloring material to be 2% by mass or more and 25% by mass or less, the value of the amount of the coloring material droplet is set to, for example, plus minus 10. / o, and it is clear that the colorant can be surely sprayed in a fixed amount. Therefore, it became clear that the colored area (the point 7 described above) on the outer surface 3a of the electric wire 3 can be maintained at a desired area (size).
[0110] 前述した実施形態では、第 1のノズル部材 37と第 2のノズノレ部材 50とを互いに別体 としている。し力 ながら、本発明では、第 1のノズル部材 37と第 2のノズル部材 50と を一体にしても良い。  In the above-described embodiment, the first nozzle member 37 and the second nozzle member 50 are separate from each other. However, in the present invention, the first nozzle member 37 and the second nozzle member 50 may be integrated.
[0111] さらに、本発明では、着色液及び塗料として、アクリル系塗料、インク (染料系、顔料 系)、 uvインクなどの種々のものを用いても良い。 [0111] Further, in the present invention, as a coloring liquid and a paint, an acrylic paint, an ink (a dye System), uv ink and the like.
なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、 実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々 変形して実施することができる。  Note that the above-described embodiment merely shows a typical mode of the present invention, and the present invention is not limited to the embodiment. That is, various modifications can be made without departing from the gist of the present invention.

Claims

請求の範囲 The scope of the claims
[1] 電線の外表面に向かって液状の着色材を一定量ずつ滴射して、前記着色材の液 滴を前記電線の外表面に付着させて該電線を着色する電線の着色方法において、 前記着色材にはエチレングリコールが含まれており、  [1] A method for coloring an electric wire, in which a predetermined amount of a liquid coloring material is sprayed toward an outer surface of the electric wire in a predetermined amount, and a droplet of the coloring material is attached to the outer surface of the electric wire to color the electric wire. The coloring material contains ethylene glycol,
前記着色材中のエチレングリコールの濃度が 2質量パーセント以上 25質量パーセ ント以下であることを特徴とする電線の着色方法。  A method for coloring an electric wire, wherein the concentration of ethylene glycol in the coloring material is 2% by mass or more and 25% by mass or less.
[2] 電線の外表面に向かって液状の着色材を一定量ずつ滴射して、前記着色材の液 滴を前記電線の外表面に付着させて該電線を着色する電線の着色装置において、 前記着色材にはエチレングリコールが含まれており、 [2] In a wire coloring apparatus for coloring a wire by spraying a predetermined amount of a liquid coloring material toward an outer surface of the wire and attaching a droplet of the coloring material to the outer surface of the wire, The coloring material contains ethylene glycol,
前記着色材中のエチレングリコールの濃度が 2質量パーセント以上 25質量パーセ ント以下であることを特徴とする電線の着色装置。  An electric wire coloring apparatus, wherein the concentration of ethylene glycol in the coloring material is 2% by mass or more and 25% by mass or less.
PCT/JP2004/008758 2003-06-24 2004-06-22 Method of coloring electric cable and electric cable coloring apparatus WO2004114330A1 (en)

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JP2003179696 2003-06-24
JP2003-179696 2003-06-24

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08176481A (en) * 1994-12-27 1996-07-09 Mikuni Shikiso Kk Water-base ink composition for ink jet printing
JPH1031918A (en) * 1996-07-15 1998-02-03 Sumitomo Wiring Syst Ltd Method and device for marking wire
JPH10330666A (en) * 1997-06-03 1998-12-15 Ricoh Co Ltd Aqueous ink and ink jet recording with the same
JP2001115073A (en) * 1999-10-21 2001-04-24 Seiko Epson Corp Ink jet printing ink
JP2001234101A (en) * 1999-12-27 2001-08-28 Eastman Kodak Co Ink-jet ink composition
JP2003138190A (en) * 2001-09-20 2003-05-14 Eastman Kodak Co Ink-jet ink composition and printing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08176481A (en) * 1994-12-27 1996-07-09 Mikuni Shikiso Kk Water-base ink composition for ink jet printing
JPH1031918A (en) * 1996-07-15 1998-02-03 Sumitomo Wiring Syst Ltd Method and device for marking wire
JPH10330666A (en) * 1997-06-03 1998-12-15 Ricoh Co Ltd Aqueous ink and ink jet recording with the same
JP2001115073A (en) * 1999-10-21 2001-04-24 Seiko Epson Corp Ink jet printing ink
JP2001234101A (en) * 1999-12-27 2001-08-28 Eastman Kodak Co Ink-jet ink composition
JP2003138190A (en) * 2001-09-20 2003-05-14 Eastman Kodak Co Ink-jet ink composition and printing method

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