WO2005095564A1 - Aqueous lubricant composition for metal material working - Google Patents

Aqueous lubricant composition for metal material working Download PDF

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Publication number
WO2005095564A1
WO2005095564A1 PCT/JP2005/005933 JP2005005933W WO2005095564A1 WO 2005095564 A1 WO2005095564 A1 WO 2005095564A1 JP 2005005933 W JP2005005933 W JP 2005005933W WO 2005095564 A1 WO2005095564 A1 WO 2005095564A1
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Prior art keywords
metal material
lubricant composition
processing
acid
metal salt
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PCT/JP2005/005933
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French (fr)
Japanese (ja)
Inventor
Masato Kaneko
Hideo Kanamori
Takuma Kimura
Original Assignee
Idemitsu Kosan Co., Ltd.
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Publication of WO2005095564A1 publication Critical patent/WO2005095564A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J3/00Lubricating during forging or pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/201Work-pieces; preparation of the work-pieces, e.g. lubricating, coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/18Lubricating, e.g. lubricating tool and workpiece simultaneously
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0239Lubricating
    • B21B45/0242Lubricants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/065Sulfides; Selenides; Tellurides
    • C10M2201/066Molybdenum sulfide
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/085Phosphorus oxides, acids or salts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/127Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2213/00Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2213/06Perfluoro polymers
    • C10M2213/062Polytetrafluoroethylene [PTFE]
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/08Amides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/086Imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/22Heterocyclic nitrogen compounds
    • C10M2215/223Five-membered rings containing nitrogen and carbon only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/10Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring
    • C10M2219/104Heterocyclic compounds containing sulfur, selenium or tellurium compounds in the ring containing sulfur and carbon with nitrogen or oxygen in the ring
    • C10M2219/106Thiadiazoles
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/042Metal salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/06Organic compounds derived from inorganic acids or metal salts
    • C10M2227/061Esters derived from boron
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/242Hot working
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/244Metal working of specific metals
    • C10N2040/245Soft metals, e.g. aluminum

Definitions

  • the present invention relates to a lubricant composition for processing a water-based metal material, and a method for producing a warm pressed metal material using the same. More specifically, the present invention is excellent in workability, degreasing, working environment, etc., and is used in the field of plastic working of various metal materials, particularly non-ferrous metal materials such as magnesium-based and aluminum-based materials, particularly in the field of warm press working.
  • the present invention relates to a suitably used lubricant composition for processing an aqueous metal material, and a method for efficiently producing a warm press-processed metal material using the lubricant composition.
  • press working using a magnesium alloy plate as a work material enables the use of thin products, and there is no need for surface polishing after processing.
  • magnesium alloys have poor additivity at room temperature, so the temperature during press working is usually 200-300 ° C. If the lubricating performance of the press oil is insufficient during this press working, the work material will break and will adhere to the mold. For this purpose, a dedicated lubricant is used.
  • the lubricant used for the plastic working of the magnesium alloy sheet is a lubricant that suppresses the breakage of the workpiece and the adhesion to the mold in a warm state, generally in a temperature range of 100 to 300 ° C. It is necessary to show high processing performance by having lubricating performance, and also to show performance that can be removed by a normal degreasing process.
  • solid coating lubricants have been used so far. However, in this case, delaminating treatment is required after the working, and simple degreasing treatment cannot be performed. He helped to avoid inferior productivity.
  • the mold With an oil-based lubricant, the mold becomes approximately 300 ° C at the time of pressing, so oil fumes are generated and
  • plastic working lubricant for magnesium alloys As a plastic working lubricant for magnesium alloys, it has excellent degreasing properties and does not deteriorate the working environment. It is an alkali metal salt of a fatty acid having 10 to 18 carbon atoms and 7 to 20% by mass of an alkali metal salt of a fatty acid having 12 to 18 carbon atoms.
  • a composition comprising an aqueous solution containing 2 to 6% by mass of an earth metal salt and an amount of an alkali metal hydroxide in a pH of 12 to 14 is disclosed (for example, see Patent Document 1).
  • the plastic working lubricant for magnesium alloys does not contain a solid lubricant, and the plastic working property is not always sufficiently satisfactory.
  • Patent Document 1 JP 2003-89797 A
  • the present invention is excellent in workability, degreasing, working environment, and the like, and is used in the field of plastic working of various metal materials, particularly magnesium-based and aluminum-based non-ferrous metal materials,
  • An object of the present invention is to provide a lubricant composition for processing a water-based metal material suitably used in the field of processing, and a method for producing a warm-pressed metal material using this lubricant composition.
  • the present invention has conducted intensive studies to achieve the above object, and as a result, a solid lubricant and an aqueous composition containing a specific compound have been used as an aqueous metal material processing lubricant composition.
  • a solid lubricant and an aqueous composition containing a specific compound have been used as an aqueous metal material processing lubricant composition.
  • the metal material to be processed is subjected to a press treatment to obtain a warm-pressed metal. It has been found that the material can be manufactured efficiently.
  • the present invention has been completed based on such knowledge. [0008] That is, the present invention provides:
  • a lubricant composition for processing an aqueous metal material is at least one powder selected from polytetrafluoroethylene, calcium carbonate, zinc oxide, molybdenum disulfide, and graphite.
  • the metal salt of the organic phosphoric acid or boric acid ester of the (mouth) component is an alkali metal salt or alkaline earth metal salt of phosphoric acid or phosphite, or an alkali metal borate ester.
  • V which is at least one member selected from the group consisting of lithium metal salts and alkaline earth metal salts;
  • the nitrogen-containing compound (C) is at least one selected from benzotriazoles, thiadiazoles, amines, amides, and imides, wherein (1) to (5) V, A water-based metal material processing lubricant composition,
  • Lubricant composition any one of the above (1) to (6) for processing a water-based metal material containing at least one selected from a corrosion inhibitor, an antioxidant, a disinfectant and an antifoaming agent.
  • the lubricant composition according to any one of (1) to (10) is applied to the surface of the metal material to be processed, and is subjected to a heat treatment to evaporate water, followed by pressing the metal material to be processed.
  • Method for producing hot-pressed metal material and
  • the present invention it is excellent in workability, degreasing property, work environment, and the like, and is used in the field of plastic casting of various metal materials, particularly, magnesium-based and aluminum-based non-ferrous metal materials, particularly in the field of warm press working.
  • a lubricant composition for processing an aqueous metal material which is suitably used.
  • a warm-pressed metal material can be efficiently produced by using the above-mentioned lubricant thread.
  • the lubricant composition for processing an aqueous metal material of the present invention comprises (A) a solid lubricant, (B) (a) an organic carboxylic acid metal salt, and (mouth) an organic phosphoric acid or boric acid ester metal. At least one selected from salts and, if desired, at least one selected from (C) a nitrogen-containing compound and Z or (D) a corrosion inhibitor, an antioxidant, a bactericide and an antifoaming agent; It is an aqueous composition containing an aqueous medium.
  • Examples of the solid lubricant of the component (A) in the lubricant composition of the present invention include powders of polytetrafluoroethylene, calcium carbonate, zinc oxide, disulfide molybdenum, and graphite. can do. These may be used alone or in combination of two or more.However, non-black powders are more effective than black powders such as molybdenum disulfide and graphite in terms of work environment.
  • polytetrafluoroethylene (Teflon) powder is preferable from the viewpoint of working environment and lubrication performance.
  • the average particle size of the solid lubricant powder is not particularly limited, but is usually about 0.1 to 20; about ⁇ , preferably about 0.2 to 7 / ⁇ ⁇ Range.
  • Examples of the polytetrafluoroethylene (Teflon) powder include, for example, “Lubron L-2” (trade name, manufactured by Daikin Industries, Ltd.) as a commercial product.
  • the content of the component (II) is preferably 5 to 80% by mass based on the total amount of the composition from the viewpoint of lubrication performance.
  • the metal salt of an organic carboxylic acid as the component (ii) (i) has an effect of imparting degreasing properties. These can be used. These may be used alone or in combination of two or more.
  • alkali metal salt examples include a sodium salt, a potassium salt, and a lithium salt.
  • alkaline earth metal salt examples include a calcium salt, a barium salt, and a magnesium salt.
  • the hydrocarbon group other than the carboxylic acid group also has a degreasing ability with a carbon number per carboxylic acid group of preferably 17 or less, more preferably.
  • the alkyl group and the alkyl group may be linear, branched, or cyclic. Furthermore, when comparing alkali metal salts and alkaline earth metal salts, alkali metal salts are preferred from the viewpoint of degreasing properties.
  • the organic carboxylic acid metal salts include acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, pivalic acid, hexanoic acid, heptanoic acid, octanoic acid, 2-ethylhexanoic acid, decane Acids, lauric acid, myristic acid, palmitic acid, stearic acid, acrylic acid, methacrylic acid, crotonic acid, otatenic acid, decenoic acid, aliphatic monocarboxylic acids such as oleic acid , Oxalic acid, malonic acid, succinic acid, gnoletanoleic acid, adipic acid, pimelic acid, suberic acid, sebacic acid, dodecandioic acid, tetradecandioic acid, hexidecanedioic acid, octadecandioic acid, 7-eth
  • the molar ratio of the organic carboxylic acid to the alkali metal is preferably in the range of 0.5: 1 to 1: 0.5.
  • the metal salt of an organic phosphoric acid or boric acid ester as the (mouth) component has an effect of imparting degreasing properties, such as an alkali metal salt of phosphoric acid or phosphorous acid (phosphonic acid) ester, or the like.
  • Alkaline earth metal salts, alkali metal salts of orthoborates and alkaline earth metal salts can be used. These may be used alone or in combination of two or more.
  • alkali metal salt examples include a sodium salt, a potassium salt, and a lithium salt.
  • alkaline earth metal salt examples include a calcium salt, a barium salt, and a magnesium salt.
  • an alkyl group, an alkenyl group, an aryl group or an aralkyl group having a total carbon number of preferably 32 or less, more preferably 24 or less can be mentioned.
  • an alkyl group and an alkyl group are particularly preferred.
  • the alkyl group and the alkyl group may be linear, branched or cyclic.
  • the alkali metal salt is more preferable in terms of degreasing surface.
  • examples of the phosphoric acid ester metal salt include dimethyl phosphoric acid, getyl phosphoric acid, dipropyl phosphoric acid, dibutyl phosphoric acid, dihexyl phosphoric acid, dioctyl phosphoric acid, didecyl phosphoric acid, dilauryl phosphoric acid, diaryl phosphoric acid, dioctenyl phosphoric acid, Sodium, potassium and lithium salts of dialkyl or dialkyl phosphates such as didesenyl phosphate; monomethyl phosphate, monoethyl phosphate, monopropyl phosphate, monobutyl phosphate, monohexyl phosphate, monooctyl phosphate, monodecyl phosphate, monophosphate Lauryl phosphate, monopalmi Monosodium, monopotassium, monolithium salts of monoalkyl or monoalkenyl phosphate such as tyl phosphoric acid, monostearyl phosphat
  • mono-alkali hydrogen phosphate mono-alkali metal salts disodium salts, di-potassium salts, dilithium salts of the above-mentioned mono-alkyl or mono-alkyl phosphate esters (mono-alkyl or mono-alkali phosphate dialkali metal salts) and the like.
  • Examples of the phosphite metal salts include dimethyl phosphite, getyl phosphite, dipropyl phosphite, dibutyl phosphite, dihexyl phosphite, dioctyl phosphite, and didecyl phosphite.
  • examples of the metal salts of orthoborates include various alkali metal salts of dialkyl or dialkenyl orthoborates, dialkali metal salts and monoalkali metal salts of monoalkyl or monoalkenyl orthoborates.
  • an alkali metal salt is used in this component (port)
  • the molar ratio of the above-mentioned phosphate ester, phosphite ester, orthoborate ester (acids) to alkali metal is 0.5: 1 to 1: 0.5. Is preferable.
  • the above-mentioned component (a) and component (mouth) may be used alone or in an appropriate combination of each component.
  • the content ratio of the components (A) and (B) depends on lubrication performance (workability), degreasing, etc. Further, the mass ratio is preferably in the range of 10:90 to 95: 5, and more preferably in the range of 15:85 to 95: 5.
  • the nitrogen-containing compound as the component (C) has a function of imparting heat resistance, and benzotriazoles, thiadiazoles, amines, amides, and the like can be used. These may be used alone or in combination of two or more.
  • benzotriazoles include, for example, benzotriazole, N-dialkylaminomethyl-1,2,3,1-benzotriazole, N-methylbenzotriazole, and the like
  • thiadiazoles include, for example, 2,5 Bis (n-no-rudithio)-1,3,4-thiadiazole, 2,5 bis (1,1,3,3-tetramethylbutyldithio) 1,3,4-thiadiazonole, etc. be able to.
  • Examples of the amines include primary, secondary, and tertiary alkylamine alkamines, cycloalkylamines, and the like. Specific examples thereof include butylamine, dibutylamine, tributylamine, hexylamine, dihexylamine, and trihexylamine.
  • Amides include, for example, dioctylamide and N-oleyl sarcosine, and imides include, for example, polybutyrsuccinimide. Of these, benzotriazoles and amines are preferred, and benzotriazole and digtylamine are particularly preferred.
  • the content of the component (C) is preferably from 0.1 to 10% by mass, more preferably from 0.5 to 5% by mass, based on the total amount of the composition, from the viewpoints of heat resistance and efficiency.
  • composition of the present invention if desired, as a component (D), various additives conventionally used in a lubricant composition for processing an aqueous metal material, for example, a corrosion inhibitor, an antioxidant, a bactericide and An antifoaming agent or the like can be appropriately contained.
  • the pH is preferably in the range of 3 to 12 from the viewpoint of processability, degreasing property, etc. , More preferably in the range of 6 to 10.
  • the water content is preferably from 10 to 50% by mass, more preferably from 15 to 40% by mass, based on the total amount of the composition. When the water content is within the above range, an appropriate lubricating film is formed on the lubricating surface, and good lubricating performance is obtained, and handleability is also good.
  • the lubricant composition of the present invention can be used in the field of plastic working such as warm pressing, cold pressing, forging, drawing, ironing, bending, rolling and rolling. Further, as the material to be worked, various metals such as steel, stainless steel, magnesium alloy, aluminum or its alloy, titanium or its alloy, copper, or its alloy can be used.
  • the lubricant composition of the present invention is suitably used particularly for warm pressurization of non-ferrous metal materials, for example, magnesium alloys, aluminum alloys or alloys thereof, titanium or alloys thereof, and steel.
  • the present invention also provides a method for applying the lubricant composition of the present invention to the surface of a metal material to be processed, heating the material to evaporate moisture, and then pressing the metal material to be processed to provide a warm process.
  • a method for producing a pressed metal material is provided.
  • the performance of the lubricant composition was evaluated according to the following procedure.
  • a sample was applied to a magnesium alloy plate (80 mm ⁇ 60 mm), dried at 200 ° C. for 5 minutes, washed with water for 10 minutes, and the area% of the degreased portion was determined.
  • Oil was applied to the magnesium alloy sheet, and the corrosion of the sheet surface after one month was evaluated by an under-eave exposure test.
  • Lubricating compositions having the compositions shown in Tables 1 and 2 were prepared, and their performance was evaluated. The results are shown in Tables 1 and 2.
  • A—1 Teflon powder [manufactured by Daikin Industries, trade name “Lubron L-2”, average particle size 5 ⁇ m or less ”
  • Examples 7 and 8 use molybdenum disulfide and black bell as the component (A), respectively, so that the first force is also a component. Therefore, the working environment is poor.
  • Examples 10 and 11 are poor in degreasing property because fatty acid alkali metal salts having a large number of carbon atoms are used so that the second force can also be increased.
  • white smoke was generated due to oil mist, and there was a risk of ignition.
  • Lubricant compositions having the compositions shown in Tables 3 and 4 were prepared and their performance was evaluated. The results are shown in Tables 3 and 4.
  • the lubricant composition for processing an aqueous metal material of the present invention is excellent in workability, degreasing property, work environment, and the like, and is suitable for plastics of various metal materials, particularly magnesium-based and aluminum-based non-ferrous metal materials. Particularly, it is suitably used in the field of warm press kaker.

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Abstract

Disclosed is an aqueous lubricant composition for metal material working which is excellent in workability, degreasing property and working conditions. The aqueous lubricant composition is suitably used in fields of plastic working, particularly in fields of warm press forming, of various metal materials, especially of magnesium-base or aluminum-base nonferrous metal materials. The aqueous lubricant composition for metal material working contains (A) a solid lubricant, (B) at least one selected from (i) organic metal carboxylates and (ii) metal salts of organic phosphate esters or borate esters, and if necessary (C) a nitrogen-containing compound.

Description

明 細 書  Specification
水系金属材料加工用潤滑剤組成物  Lubricant composition for processing water-based metallic materials
技術分野  Technical field
[0001] 本発明は、水系金属材料加工用潤滑剤組成物、及びそれを用いた温間プレスカロ 工金属材料の製造方法に関する。さら〖こ詳しくは、本発明は、加工性、脱脂性及び 作業環境性などに優れ、各種金属材料、特にマグネシウム系やアルミニウム系の非 鉄金属材料の塑性加工分野、とりわけ温間プレス加工分野において好適に用いられ る水系金属材料加工用潤滑剤組成物、及びこの潤滑剤組成物を用いて、温間プレ ス加工金属材料を効率よく製造する方法に関するものである。  The present invention relates to a lubricant composition for processing a water-based metal material, and a method for producing a warm pressed metal material using the same. More specifically, the present invention is excellent in workability, degreasing, working environment, etc., and is used in the field of plastic working of various metal materials, particularly non-ferrous metal materials such as magnesium-based and aluminum-based materials, particularly in the field of warm press working. The present invention relates to a suitably used lubricant composition for processing an aqueous metal material, and a method for efficiently producing a warm press-processed metal material using the lubricant composition.
背景技術  Background art
[0002] 従来金属の塑性カ卩ェにおいて、金属材料と工具あるいは金型間の摩擦を低減し、 金属の塑性変形をいつそう円滑に行うと共に、工具あるいは金型の冷却、保護並び に、工具や金型からの金属材料離型を容易にする目的で潤滑剤が使用されている。 ところで、マグネシウム合金は実用金属中で最も軽量であり、電磁波遮断性などの 優れた特性を有することから、近年利用が拡大している。現在、マグネシウム合金の 加工は、主に、ダイカスト、チクソモールディングにより行われている力 これらの加工 技術では、加工後の表面研削が必要であること、薄肉製品への対応が困難であるこ となどが指摘されている。  [0002] In a conventional metal plastic casing, friction between a metal material and a tool or a mold is reduced, plastic deformation of the metal is performed more smoothly, and cooling and protection of the tool or the mold, and the tool are reduced. Lubricants are used for the purpose of facilitating release of metal materials from metal molds and molds. By the way, magnesium alloys are the lightest among practical metals and have excellent properties such as electromagnetic wave shielding properties, so their use is expanding in recent years. At present, the processing of magnesium alloys is mainly performed by die casting and thixomolding.With these processing technologies, it is necessary to grind the surface after processing and it is difficult to handle thin products. It is pointed out.
[0003] 一方、マグネシウム合金板を被加工材とするプレス加工は、薄肉製品への対応を 可能とし、加工後の表面研肖 IJも必要ない。しかし、マグネシウム合金は、常温での加 ェ性に乏しいため、プレス加工時の温度は、通常、 200〜300°Cで行われている。こ のプレス加工の際に、プレス油の潤滑性能が不足すると、被加工材の破断、金型へ の凝着などが発生する。このため、専用の潤滑剤が用いられる。  [0003] On the other hand, press working using a magnesium alloy plate as a work material enables the use of thin products, and there is no need for surface polishing after processing. However, magnesium alloys have poor additivity at room temperature, so the temperature during press working is usually 200-300 ° C. If the lubricating performance of the press oil is insufficient during this press working, the work material will break and will adhere to the mold. For this purpose, a dedicated lubricant is used.
上記のように、マグネシウム合金板の塑性加工に用いる潤滑剤は、温間、一般的に は 100〜300°Cの温度域において、被加工材の破断、金型への凝着を抑制する潤 滑性能を有することにより高い加工性能を示すと共に、通常の脱脂工程で除去でき る性能を示すことが必要である。 [0004] マグネシウム合金板の温間加工にぉ ヽては、これまで固体被膜系潤滑剤が使用さ れてきたが、この場合加工後に脱膜処理が必要で、簡便な脱脂処理ができないため 、生産性に劣るのを免れな力つた。 As described above, the lubricant used for the plastic working of the magnesium alloy sheet is a lubricant that suppresses the breakage of the workpiece and the adhesion to the mold in a warm state, generally in a temperature range of 100 to 300 ° C. It is necessary to show high processing performance by having lubricating performance, and also to show performance that can be removed by a normal degreasing process. [0004] For warm working of magnesium alloy sheets, solid coating lubricants have been used so far. However, in this case, delaminating treatment is required after the working, and simple degreasing treatment cannot be performed. He helped to avoid inferior productivity.
一方、油系潤滑剤では、プレス時に金型が 300°C程度になるため、油煙が生じ、環 ¾  On the other hand, with an oil-based lubricant, the mold becomes approximately 300 ° C at the time of pressing, so oil fumes are generated and
面で問題があると共に、加工性に劣り、加工キズが発生したり、割れが生じたりするお それがある。したがって、油系潤滑剤は使用しにくいという問題があった。  However, there is a problem in terms of workability, the workability is inferior, and there is a possibility that processing scratches may occur or cracks may occur. Therefore, there is a problem that it is difficult to use an oil-based lubricant.
脱脂性に優れ、作業環境の悪化を招くことのな 、マグネシウム合金用塑性加工潤 滑剤として、炭素数 10〜18の脂肪酸のアルカリ金属塩 7〜20質量%と炭素数 12〜 18の脂肪酸のアルカリ土類金属塩 2〜6質量%と、 pH12〜14になる量のアルカリ 金属水酸ィ匕物を含む水溶液カゝらなる組成物が開示されている(例えば、特許文献 1 参照)。しカゝしながら、このマグネシウム合金用塑性加工潤滑剤は、固体潤滑剤が含 まれておらず、塑性カ卩ェ性については、必ずしも十分に満足し得るものではない。  As a plastic working lubricant for magnesium alloys, it has excellent degreasing properties and does not deteriorate the working environment. It is an alkali metal salt of a fatty acid having 10 to 18 carbon atoms and 7 to 20% by mass of an alkali metal salt of a fatty acid having 12 to 18 carbon atoms. A composition comprising an aqueous solution containing 2 to 6% by mass of an earth metal salt and an amount of an alkali metal hydroxide in a pH of 12 to 14 is disclosed (for example, see Patent Document 1). However, the plastic working lubricant for magnesium alloys does not contain a solid lubricant, and the plastic working property is not always sufficiently satisfactory.
[0005] 特許文献 1 :特開 2003— 89797号公報 Patent Document 1: JP 2003-89797 A
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] 本発明は、このような状況下で、加工性、脱脂性及び作業環境性などに優れ、各種 金属材料、特にマグネシウム系やアルミニウム系の非鉄金属材料の塑性加工分野、 とりわけ温間プレス加工分野において好適に用いられる水系金属材料加工用潤滑 剤組成物、及びこの潤滑剤組成物を用いる温間プレス加工金属材料の製造方法を 提供することを目的とする。 [0006] Under such circumstances, the present invention is excellent in workability, degreasing, working environment, and the like, and is used in the field of plastic working of various metal materials, particularly magnesium-based and aluminum-based non-ferrous metal materials, An object of the present invention is to provide a lubricant composition for processing a water-based metal material suitably used in the field of processing, and a method for producing a warm-pressed metal material using this lubricant composition.
課題を解決するための手段  Means for solving the problem
[0007] 本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、固体潤滑剤と 、特定の化合物を含む水系組成物が、水系金属材料加工用潤滑剤組成物としてそ の目的に適合し得ること、そして、被加工金属材料表面に上記組成物を塗布し、カロ 熱処理して水分を蒸発させたのち、該被加工金属材料をプレス処理することにより、 温間プレス加工金属材料を効率よく製造し得ることを見出した。本発明は、かかる知 見に基づいて完成したものである。 [0008] すなわち、本発明は、 [0007] The inventors of the present invention have conducted intensive studies to achieve the above object, and as a result, a solid lubricant and an aqueous composition containing a specific compound have been used as an aqueous metal material processing lubricant composition. After applying the above-mentioned composition to the surface of the metal material to be processed, calo-heat-treating and evaporating the moisture, the metal material to be processed is subjected to a press treatment to obtain a warm-pressed metal. It has been found that the material can be manufactured efficiently. The present invention has been completed based on such knowledge. [0008] That is, the present invention provides:
(1) (A)固体潤滑剤と、(B) (ィ)有機カルボン酸金属塩、及び (口)有機リン酸系又は ホウ酸系エステル金属塩中力 選ばれる少なくとも一種を含むことを特徴とする水系 金属材料加工用潤滑剤組成物、  (1) (A) a solid lubricant, and (B) (a) a metal salt of an organic carboxylic acid, and (mouth) a metal salt of an organic phosphoric acid or boric acid ester. Water-based metal material processing lubricant composition,
(2)さらに、 (C)含窒素化合物を含む上記(1)の水系金属材料加工用潤滑剤組成物 (2) The lubricant composition for processing an aqueous metal material according to the above (1), further comprising (C) a nitrogen-containing compound.
(3) (A)成分の固体潤滑剤がポリ四フッ化工チレン、炭酸カルシウム、酸化亜鉛、二 硫ィ匕モリブデン及び黒鉛の中から選ばれる少なくとも一種の粉末である上記(1)又は (2)の水系金属材料加工用潤滑剤組成物、 (3) The component (A) or (2), wherein the solid lubricant of the component (A) is at least one powder selected from polytetrafluoroethylene, calcium carbonate, zinc oxide, molybdenum disulfide, and graphite. A lubricant composition for processing an aqueous metal material,
(4) (B) (ィ)成分の有機カルボン酸金属塩力 モノカルボン酸のアルカリ金属塩及び アルカリ土類金属塩、並びに多価カルボン酸のアルカリ金属塩及びアルカリ土類金 属塩の中力 選ばれる少なくとも一種である上記(1)〜(3) V、ずれかの水系金属材 料加工用潤滑剤組成物、  (4) (B) Strength of metal salt of organic carboxylic acid of component (a) Alkali metal salt and alkaline earth metal salt of monocarboxylic acid and alkali metal salt and alkaline earth metal salt of polyvalent carboxylic acid At least one selected from the above (1) to (3) V, a slippery aqueous metal material processing lubricant composition,
(5) (B) (口)成分の有機リン酸系又はホウ酸系エステル金属塩が、リン酸若しくは亜リ ン酸エステルのアルカリ金属塩及びアルカリ土類金属塩、並びにオルトホウ酸エステ ルのアル力リ金属塩及びアル力リ土類金属塩の中から選ばれる少なくとも一種である 上記(1)〜(3) V、ずれかの水系金属材料加工用潤滑剤組成物、  (5) (B) The metal salt of the organic phosphoric acid or boric acid ester of the (mouth) component is an alkali metal salt or alkaline earth metal salt of phosphoric acid or phosphite, or an alkali metal borate ester. (1) to (3) V, which is at least one member selected from the group consisting of lithium metal salts and alkaline earth metal salts;
[0009] (6) (C)成分の含窒素化合物が、ベンゾトリアゾール類、チアジアゾール類、アミン類 、アミド類及びイミド類の中から選ばれる少なくとも一種である上記(1)〜(5) V、ずれ かの水系金属材料加工用潤滑剤組成物、 (6) The nitrogen-containing compound (C) is at least one selected from benzotriazoles, thiadiazoles, amines, amides, and imides, wherein (1) to (5) V, A water-based metal material processing lubricant composition,
(7)さらに (D)腐食防止剤、酸化防止剤、殺菌剤及び消泡剤の中から選ばれる少な くとも一種を含む上記(1)〜(6)の ヽずれかの水系金属材料加工用潤滑剤組成物、 (7) In addition, (D) any one of the above (1) to (6) for processing a water-based metal material containing at least one selected from a corrosion inhibitor, an antioxidant, a disinfectant and an antifoaming agent. Lubricant composition,
(8) (A)成分と (B)成分との含有割合が、質量比で 10 : 90〜95 : 5でぁる上記(1)〜 (7) 、ずれかの水系金属材料加工用潤滑剤組成物、 (8) The above-mentioned (1) to (7), wherein the content ratio of the component (A) and the component (B) is 10:90 to 95: 5 by mass ratio, a lubricant for processing a water-based metal material. Composition,
(9)水の含有量が 10〜50質量%である上記(1)〜(8)の!、ずれかの水系金属材料 加工用潤滑剤組成物、  (9) The lubricating composition for processing a water-based metallic material according to (1) to (8), wherein the water content is 10 to 50% by mass,
(10) pHが 3〜12の範囲にある上記(1)〜(9)のいずれかの水系金属材料力卩ェ用 潤滑剤組成物、  (10) The lubricant composition for water-based metal materials of any of (1) to (9), wherein the pH is in the range of 3 to 12.
[0010] (11)温間プレス力卩ェ、冷間プレス力卩ェ、鍛造加工、引き抜き力卩ェ、しごき加工、曲げ 加工、転造加工又は圧延加工用である上記(1)〜(10)のいずれかの水系金属材料 加工用潤滑剤組成物、 [0010] (11) Warm pressing force, cold pressing force, forging, pulling force, ironing, bending Any of the above-mentioned (1) to (10) water-based metal material for processing, rolling or rolling, a lubricant composition for processing,
(12)非鉄金属材料の温間プレス加工用である上記(11)の水系金属材料加工用潤 滑剤組成物、  (12) The lubricant composition for processing an aqueous metal material according to the above (11), which is for warm pressing of a non-ferrous metal material,
(13)非鉄金属材料がマグネシウム合金である上記(11)又は(12)の水系金属材料 加工用潤滑剤組成物、  (13) The lubricant composition for processing a water-based metal material according to the above (11) or (12), wherein the non-ferrous metal material is a magnesium alloy,
(14)被加工金属材料表面に上記(1)〜(10)の潤滑剤組成物を塗布し、加熱処理 して水分を蒸発させたのち、該被加工金属材料をプレス処理することを特徴とする温 間プレス加工金属材料の製造方法、及び  (14) The lubricant composition according to any one of (1) to (10) is applied to the surface of the metal material to be processed, and is subjected to a heat treatment to evaporate water, followed by pressing the metal material to be processed. Method for producing hot-pressed metal material, and
(15)被加工金属材料表面に塗布された潤滑剤組成物中の水分蒸発を、加熱された プレス金型上で行!ヽ、そのままプレス処理する上記(14)の温間プレス加工金属材料 の製造方法、  (15) The moisture in the lubricant composition applied to the surface of the metal material to be processed is evaporated on a heated press die, and the pressing is performed as it is. Production method,
を提供するものである。  Is to provide.
発明の効果  The invention's effect
[0011] 本発明によれば、加工性、脱脂性及び作業環境性などに優れ、各種金属材料、特 にマグネシウム系やアルミニウム系の非鉄金属材料の塑性カ卩ェ分野、とりわけ温間 プレス加工分野にぉ ヽて好適に用いられる水系金属材料加工用潤滑剤組成物を提 供することができる。  [0011] According to the present invention, it is excellent in workability, degreasing property, work environment, and the like, and is used in the field of plastic casting of various metal materials, particularly, magnesium-based and aluminum-based non-ferrous metal materials, particularly in the field of warm press working. In particular, it is possible to provide a lubricant composition for processing an aqueous metal material which is suitably used.
また、本発明の方法によれば、上記潤滑剤糸且成物を用いることにより、温間プレス 加工金属材料を効率よく製造することができる。  Further, according to the method of the present invention, a warm-pressed metal material can be efficiently produced by using the above-mentioned lubricant thread.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0012] 本発明の水系金属材料加工用潤滑剤組成物は、 (A)固体潤滑剤と、 (B) (ィ)有機 カルボン酸金属塩及び (口)有機リン酸系又はホウ酸系エステル金属塩の中から選ば れる少なくとも一種と、所望により(C)含窒素化合物及び Z又は (D)腐食防止剤、酸 化防止剤、殺菌剤及び消泡剤の中から選ばれる少なくとも一種を含むと共に、水媒 体を含む水系組成物である。  [0012] The lubricant composition for processing an aqueous metal material of the present invention comprises (A) a solid lubricant, (B) (a) an organic carboxylic acid metal salt, and (mouth) an organic phosphoric acid or boric acid ester metal. At least one selected from salts and, if desired, at least one selected from (C) a nitrogen-containing compound and Z or (D) a corrosion inhibitor, an antioxidant, a bactericide and an antifoaming agent; It is an aqueous composition containing an aqueous medium.
本発明の潤滑剤組成物における (A)成分の固体潤滑剤としては、ポリ四フッ化工 チレン、炭酸カルシウム、酸化亜鉛、二硫ィ匕モリブデン及び黒鉛などの粉末を例示 することができる。これらは一種を単独で用いてもよぐ二種以上を組み合わせて用 いてもよいが、二硫ィ匕モリブデンや黒鉛などの黒色系粉末よりも、非黒色系粉末の方 力 作業環境性の面から好ましぐ特に作業環境性及び潤滑性能などの点で、ポリ四 フッ化工チレン (テフロン)粉末が好適である。この固体潤滑剤粉末の平均粒径は、特 に限定されないが、分散性及び潤滑性能などの面から、通常 0. 1〜20 ;ζ ΐη程度、好 ましくは 0, 2〜7 /ζ πιの範囲である。前記ポリ四フッ化工チレン (テフロン)粉末としては 、例えば市販品として「ルブロン L— 2」 (商品名、ダイキン工業社製)などを挙げること ができる。 Examples of the solid lubricant of the component (A) in the lubricant composition of the present invention include powders of polytetrafluoroethylene, calcium carbonate, zinc oxide, disulfide molybdenum, and graphite. can do. These may be used alone or in combination of two or more.However, non-black powders are more effective than black powders such as molybdenum disulfide and graphite in terms of work environment. In particular, polytetrafluoroethylene (Teflon) powder is preferable from the viewpoint of working environment and lubrication performance. The average particle size of the solid lubricant powder is not particularly limited, but is usually about 0.1 to 20; about ΐη, preferably about 0.2 to 7 / ζ πι Range. Examples of the polytetrafluoroethylene (Teflon) powder include, for example, “Lubron L-2” (trade name, manufactured by Daikin Industries, Ltd.) as a commercial product.
また、(Α)成分の含有量は潤滑性能の面から、組成物全量を基準として 5〜80質 量%が好ましい。  The content of the component (II) is preferably 5 to 80% by mass based on the total amount of the composition from the viewpoint of lubrication performance.
[0013] 一方、(Β) (ィ)成分である有機カルボン酸金属塩は、脱脂性を付与する作用を有し 、モノカルボン酸や多価カルボン酸のアルカリ金属塩、アルカリ土類金属塩を用いる ことができる、これらは一種を単独で用いてもよぐ二種以上を組み合わせて用いても よい。  [0013] On the other hand, the metal salt of an organic carboxylic acid as the component (ii) (i) has an effect of imparting degreasing properties. These can be used. These may be used alone or in combination of two or more.
また、アルカリ金属塩としては、例えばナトリウム塩、カリウム塩、リチウム塩などが挙 げられ、アルカリ土類金属塩としては、例えばカルシウム塩、バリウム塩、マグネシウム 塩などが挙げられる。  Examples of the alkali metal salt include a sodium salt, a potassium salt, and a lithium salt. Examples of the alkaline earth metal salt include a calcium salt, a barium salt, and a magnesium salt.
この有機カルボン酸金属塩にぉ 、ては、カルボン酸基を除 、た炭化水素基として は、脱脂性の面力もカルボン酸基 1個当たりの炭素数が、好ましくは 17以下、より好 ましくは 12以下である、アルキル基、ァルケ-ル基、ァリール基又はァラルキル基を 挙げることができるが、これらの中で特にアルキル基及びアルケ-ル基が好適である 。このアルキル基及びアルケ-ル基は直鎖状、分岐状、環状のいずれであってもよ い。さら〖こ、アルカリ金属塩とアルカリ土類金属塩を比べた場合、脱脂性の面から、ァ ルカリ金属塩の方が好ま ヽ。  In this organic carboxylic acid metal salt, the hydrocarbon group other than the carboxylic acid group, as a hydrocarbon group, also has a degreasing ability with a carbon number per carboxylic acid group of preferably 17 or less, more preferably. Can be an alkyl group, an alkenyl group, an aryl group or an aralkyl group having 12 or less, and among these, an alkyl group and an alkenyl group are particularly preferable. The alkyl group and the alkyl group may be linear, branched, or cyclic. Furthermore, when comparing alkali metal salts and alkaline earth metal salts, alkali metal salts are preferred from the viewpoint of degreasing properties.
[0014] 当該有機カルボン酸金属塩としては、酢酸、プロピオン酸、酪酸、イソ酪酸、吉草酸 、イソ吉草酸、ピバリン酸、へキサン酸、ヘプタン酸、オクタン酸、 2—ェチルへキサン 酸、デカン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アクリル酸、メタ クリル酸、クロトン酸、オタテン酸、デセン酸、ォレイン酸などの脂肪族モノカルボン酸 、シユウ酸、マロン酸、コハク酸、グノレタノレ酸、アジピン酸、ピメリン酸、スベリン酸、セ バシン酸、ドデカン二酸、テトラデカン二酸、へキデカン二酸、ォクタデカン二酸、 7 ェチルへキサデカンジカルボン酸、ブタンテトラカルボン酸などの脂肪族多価カル ボン酸のナトリム塩、カリウム塩、リチウム塩などのアルカリ金属塩、カルシウム塩、バリ ゥム塩、マグネシウム塩などのアルカリ土類金属塩を例示することができる。これらの 中でアルカリ金属塩が好まし!/、。 [0014] The organic carboxylic acid metal salts include acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, pivalic acid, hexanoic acid, heptanoic acid, octanoic acid, 2-ethylhexanoic acid, decane Acids, lauric acid, myristic acid, palmitic acid, stearic acid, acrylic acid, methacrylic acid, crotonic acid, otatenic acid, decenoic acid, aliphatic monocarboxylic acids such as oleic acid , Oxalic acid, malonic acid, succinic acid, gnoletanoleic acid, adipic acid, pimelic acid, suberic acid, sebacic acid, dodecandioic acid, tetradecandioic acid, hexidecanedioic acid, octadecandioic acid, 7-ethylhexadecanedicarboxylic acid Examples include alkali metal salts such as sodium salt, potassium salt and lithium salt of aliphatic polyvalent carboxylic acid such as butanetetracarboxylic acid, and alkaline earth metal salts such as calcium salt, barium salt and magnesium salt. Can be. Of these, alkali metal salts are preferred! /.
[0015] アルカリ金属塩を用いる場合、有機カルボン酸とアルカリ金属のモル比は、 0. 5 : 1 〜1 :0. 5の範囲が好ましい。 When an alkali metal salt is used, the molar ratio of the organic carboxylic acid to the alkali metal is preferably in the range of 0.5: 1 to 1: 0.5.
また、 (B) (口)成分である有機リン酸系又はホウ酸系エステル金属塩は、脱脂性を 付与する作用を有し、リン酸若しくは亜リン酸 (ホスホン酸)エステルのアルカリ金属塩 やアルカリ土類金属塩、オルトホウ酸エステルのアルカリ金属塩やアルカリ土類金属 塩などを用いることができる。これらは一種を単独で用いてもよぐ二種以上を組み合 わせて用いてもよい。  (B) The metal salt of an organic phosphoric acid or boric acid ester as the (mouth) component has an effect of imparting degreasing properties, such as an alkali metal salt of phosphoric acid or phosphorous acid (phosphonic acid) ester, or the like. Alkaline earth metal salts, alkali metal salts of orthoborates and alkaline earth metal salts can be used. These may be used alone or in combination of two or more.
また、アルカリ金属塩としては、例えばナトリウム塩、カリウム塩、リチウム塩などが挙 げられ、アルカリ土類金属塩としては、例えばカルシウム塩、バリウム塩、マグネシウム 塩などが挙げられる。  Examples of the alkali metal salt include a sodium salt, a potassium salt, and a lithium salt. Examples of the alkaline earth metal salt include a calcium salt, a barium salt, and a magnesium salt.
さらに、エステルを構成する炭化水素基としては、総炭素数が、好ましくは 32以下、 より好ましくは 24以下である、アルキル基、ァルケ-ル基、ァリール基又はァラルキル 基を挙げることができる力 これらの中で特にアルキル基及びアルケ-ル基が好適で ある。このアルキル基及びァルケ-ル基は直鎖状、分岐状、環状のいずれであっても よい。さらに、アルカリ金属塩とアルカリ土類金属塩を比べた場合、脱脂性の面カもァ ルカリ金属塩の方が好ま ヽ。  Further, as a hydrocarbon group constituting the ester, an alkyl group, an alkenyl group, an aryl group or an aralkyl group having a total carbon number of preferably 32 or less, more preferably 24 or less can be mentioned. Among them, an alkyl group and an alkyl group are particularly preferred. The alkyl group and the alkyl group may be linear, branched or cyclic. Furthermore, when comparing the alkali metal salt and the alkaline earth metal salt, the alkali metal salt is more preferable in terms of degreasing surface.
[0016] ここで、リン酸エステル金属塩としては、例えばジメチルリン酸、ジェチルリン酸、ジ プロピルリン酸、ジブチルリン酸、ジへキシルリン酸、ジォクチルリン酸、ジデシルリン 酸、ジラウリルリン酸、ジァリルリン酸、ジォクテニルリン酸、ジデセニルリン酸などのジ アルキル又はジァルケ-ルリン酸エステルのナトリウム塩、カリウム塩、リチウム塩など ;モノメチルリン酸、モノェチルリン酸、モノプロピルリン酸、モノブチルリン酸、モノへ キシルリン酸、モノォクチルリン酸、モノデシルリン酸、モノラウリルリン酸、モノパルミ チルリン酸、モノステアリルリン酸、モノアリルリン酸、モノオタテュルリン酸、モノデセ 二ルリン酸、モノォレイルリン酸などのモノアルキル又はモノアルケ-ルリン酸エステ ルのモノナトリウム塩、モノカリウム塩、モノリチウム塩(モノアルキル又はモノアルケ- ルハイドロジェンホスフェートモノアルカリ金属塩)など;前記モノアルキル又はモノァ ルケ-ルリン酸エステルのジナトリウム塩、ジカリウム塩、ジリチウム塩(モノアルキル又 はモノアルケ-ルホスフェートジアルカリ金属塩)などが挙げられる。 Here, examples of the phosphoric acid ester metal salt include dimethyl phosphoric acid, getyl phosphoric acid, dipropyl phosphoric acid, dibutyl phosphoric acid, dihexyl phosphoric acid, dioctyl phosphoric acid, didecyl phosphoric acid, dilauryl phosphoric acid, diaryl phosphoric acid, dioctenyl phosphoric acid, Sodium, potassium and lithium salts of dialkyl or dialkyl phosphates such as didesenyl phosphate; monomethyl phosphate, monoethyl phosphate, monopropyl phosphate, monobutyl phosphate, monohexyl phosphate, monooctyl phosphate, monodecyl phosphate, monophosphate Lauryl phosphate, monopalmi Monosodium, monopotassium, monolithium salts of monoalkyl or monoalkenyl phosphate such as tyl phosphoric acid, monostearyl phosphoric acid, monoallyl phosphoric acid, monootauric phosphoric acid, monodecyl phosphoric acid, monooleic phosphoric acid, etc. Or mono-alkali hydrogen phosphate mono-alkali metal salts); disodium salts, di-potassium salts, dilithium salts of the above-mentioned mono-alkyl or mono-alkyl phosphate esters (mono-alkyl or mono-alkali phosphate dialkali metal salts) and the like. No.
[0017] また、亜リン酸エステル金属塩としては、例えばジメチル亜リン酸、ジェチル亜リン 酸、ジプロピル亜リン酸、ジブチル亜リン酸、ジへキシル亜リン酸、ジォクチル亜リン 酸、ジデシル亜リン酸、ジラウリル亜リン酸、ジァリル亜リン酸、ジォクテニル亜リン酸、 ジデセ-ル亜リン酸などのジアルキル又はジァルケ-ル亜リン酸エステルのナトリウム 塩、カリウム塩、リチウム塩など;モノメチル亜リン酸、モノェチル亜リン酸、モノプロピ ル亜リン酸、モノブチル亜リン酸、モノへキシル亜リン酸、モノォクチル亜リン酸、モノ デシル亜リン酸、モノラウリル亜リン酸、モノパルミチル亜リン酸、モノステアリル亜リン 酸、モノアリル亜リン酸、モノオタテュル亜リン酸、モノデセ -ル亜リン酸、モノォレイル 亜リン酸などのモノアルキル又はモノアルケ-ル亜リン酸エステルのモノナトリウム塩 、モノカリウム塩、モノリチウム塩(モノアルキル又はモノアルケ-ルハイドロジェンホス ファイトモノアルカリ金属塩)など;前記モノアルキル又はモノアルケ-ル亜リン酸エス テルのジナトリウム塩、ジカリウム塩、ジリチウム塩(モノアルキル又はァルケ-ルホス ファイトジアルカリ金属塩)などが挙げられる。  [0017] Examples of the phosphite metal salts include dimethyl phosphite, getyl phosphite, dipropyl phosphite, dibutyl phosphite, dihexyl phosphite, dioctyl phosphite, and didecyl phosphite. Acid, dilauryl phosphite, diaryl phosphite, dioctenyl phosphite, didecyl phosphite, etc., sodium salt, potassium salt, lithium salt, etc .; monomethyl phosphite Monoethyl phosphite, monopropyl phosphite, monobutyl phosphite, monohexyl phosphite, monooctyl phosphite, monodecyl phosphite, monolauryl phosphite, monopalmityl phosphite, monostearyl phosphite , Monoallyl phosphite, monootatul phosphite, monodecyl phosphite, monooleyl phosphite, etc. Mono-sodium salt, mono-potassium salt, mono-lithium salt (mono-alkyl or mono-alkyl hydrogen phosphite mono-alkali metal salt) of alkyl or mono-alkyl phosphite, etc .; Disodium salts, dipotassium salts, dilithium salts (monoalkyl or alkaryl phosphite dialkali metal salts) of ter may be mentioned.
[0018] さらに、オルトホウ酸エステル金属塩としては、各種のジアルキル又はジアルケニル オルトホウ酸エステルのアルカリ金属塩、モノアルキル又はモノアルケ-ルオルトホウ 酸エステルのジアルカリ金属塩やモノアルカリ金属塩などを挙げることができる。 この )(口)成分において、アルカリ金属塩を用いる場合、前記のリン酸エステル、 亜リン酸エステル、オルトホウ酸エステル(酸類)とアルカリ金属のモル比は 0. 5 : 1〜 1 : 0. 5の範囲が好ましい。  Further, examples of the metal salts of orthoborates include various alkali metal salts of dialkyl or dialkenyl orthoborates, dialkali metal salts and monoalkali metal salts of monoalkyl or monoalkenyl orthoborates. When an alkali metal salt is used in this component (port), the molar ratio of the above-mentioned phosphate ester, phosphite ester, orthoborate ester (acids) to alkali metal is 0.5: 1 to 1: 0.5. Is preferable.
本発明の組成物においては、(B)成分として、前記の (ィ)成分及び (口)成分を、そ れぞれ単独で用いてもよぐあるいは各成分を適当に組み合わせて用いてもよい。ま た、前記 (A)成分と (B)成分の含有割合は、潤滑性能 (加工性)、脱脂性などの面か ら、質量比で 10 : 90〜95 : 5の範囲が好ましぐさらに 15 : 85〜95 : 5の範囲が好まし い。 In the composition of the present invention, as the component (B), the above-mentioned component (a) and component (mouth) may be used alone or in an appropriate combination of each component. . The content ratio of the components (A) and (B) depends on lubrication performance (workability), degreasing, etc. Further, the mass ratio is preferably in the range of 10:90 to 95: 5, and more preferably in the range of 15:85 to 95: 5.
[0019] さらに、(C)成分である含窒素化合物は、防鲭性を付与する作用を有し、ベンゾトリ ァゾール類、チアジアゾール類、アミン類及びアミド類などを用いることができる。これ らは一種を単独で用いてもよぐ二種以上を組み合わせて用いてもょ 、。  Further, the nitrogen-containing compound as the component (C) has a function of imparting heat resistance, and benzotriazoles, thiadiazoles, amines, amides, and the like can be used. These may be used alone or in combination of two or more.
ここで、ベンゾトリアゾール類としては、例えばべンゾトリァゾール、 N—ジアルキル アミノメチルー 1, 2, 3, 一べンゾトリァゾール、 N メチルベンゾトリアゾールなどを挙 げることができ、チアジアゾール類としては、例えば、 2, 5 ビス(n—ノ -ルジチォ) - 1, 3, 4ーチアジアゾール、 2, 5 ビス(1, 1, 3, 3—テトラメチルブチルジチォ) 1, 3, 4ーチアジアゾーノレ、などを挙げることができる。  Here, benzotriazoles include, for example, benzotriazole, N-dialkylaminomethyl-1,2,3,1-benzotriazole, N-methylbenzotriazole, and the like, and thiadiazoles include, for example, 2,5 Bis (n-no-rudithio)-1,3,4-thiadiazole, 2,5 bis (1,1,3,3-tetramethylbutyldithio) 1,3,4-thiadiazonole, etc. be able to.
[0020] アミン類としては、一級、二級、三級のアルキルアミンゃァルケ-ルァミン、シクロア ルキルァミンなど、具体的にはブチルァミン、ジブチルァミン、トリブチルァミン、へキ シルァミン、ジへキシルァミン、トリへキシルァミン、シクロへキシルァミン、ジシクロへ キシルァミン、トリシクロへキシルァミン、ォクチルァミン、ジォクチルァミン、トリオクチ ルァミン、デシルァミン、ジデシルァミン、トリデシルァミン、ラウリルァミン、ジラウリルァ ミン、卜リラクリノレアミン、ノ ノレ チノレアミン、ジノ ノレ チノレアミン、卜リノ ノレ チノレアミン、 ステアリルァミン、ジステアリルァミン、トリステアリルァミン、ォレイルァミン、ジォレイル ァミン、トリオレィルァミンなどを挙げることができる。 [0020] Examples of the amines include primary, secondary, and tertiary alkylamine alkamines, cycloalkylamines, and the like. Specific examples thereof include butylamine, dibutylamine, tributylamine, hexylamine, dihexylamine, and trihexylamine. , Cyclohexylamine, dicyclohexylamine, tricyclohexylamine, octylamine, octylamine, trioctylamine, decylamine, diddecylamine, tridecylamine, laurylamine, dilaurylamine, trilacrylinoleamine, phenolinoleamine, phenolinoleamine, phenolinoleamine Examples include stearylamine, distearylamine, tristearylamine, oleylamine, dioleylamine, and trioleylamine.
アミド類としては、例えば、ジォクチルアミド、 N—ォレイルサルコシンなどを、イミド 類としては、例えば、ポリブテュルコハク酸イミドなどを挙げることができる。これらの中 でべンゾトリアゾール類及びアミン類が好ましぐ特にべンゾトリァゾール、ジォクチル ァミン、が好適である。  Amides include, for example, dioctylamide and N-oleyl sarcosine, and imides include, for example, polybutyrsuccinimide. Of these, benzotriazoles and amines are preferred, and benzotriazole and digtylamine are particularly preferred.
また、(C)成分の含有量は、防鲭性とその効率の面から、組成物全量を基準として 、 0. 1から 10質量%が好ましぐ 0. 5〜5質量%がより好ましい。  Further, the content of the component (C) is preferably from 0.1 to 10% by mass, more preferably from 0.5 to 5% by mass, based on the total amount of the composition, from the viewpoints of heat resistance and efficiency.
[0021] 本発明の組成物においては、所望により(D)成分として、従来水系金属材料加工 用潤滑剤組成物に慣用されている各種添加剤、例えば腐食防止剤、酸化防止剤、 殺菌剤及び消泡剤などを適宜含有させることができる。 [0021] In the composition of the present invention, if desired, as a component (D), various additives conventionally used in a lubricant composition for processing an aqueous metal material, for example, a corrosion inhibitor, an antioxidant, a bactericide and An antifoaming agent or the like can be appropriately contained.
本発明の組成物は、加工性、脱脂性などの面から、 pHは 3〜12の範囲が好ましく 、さらに 6〜10の範囲が好ましい。また、水の含有量は組成物全量を基準として 10〜 50質量%が好ましぐさらに 15〜40質量%の範囲が好ましい。水の含有量が上記 の範囲にあれば、潤滑面に適度な潤滑膜が形成され、良好な潤滑性能が得られると 共に、取扱い性も良好である。 In the composition of the present invention, the pH is preferably in the range of 3 to 12 from the viewpoint of processability, degreasing property, etc. , More preferably in the range of 6 to 10. The water content is preferably from 10 to 50% by mass, more preferably from 15 to 40% by mass, based on the total amount of the composition. When the water content is within the above range, an appropriate lubricating film is formed on the lubricating surface, and good lubricating performance is obtained, and handleability is also good.
本発明の潤滑剤組成物は、温間プレス加工、冷間プレス加工、鍛造加工、引き抜 き加工、しごき加工、曲げ加工、転造加工、圧延加工などの塑性加工分野において 用いることができる。また、被力卩工材としては、鋼、ステンレス鋼、マグネシウム合金、 アルミニウム又はその合金、チタン又はその合金、銅などの各種金属やその合金な どを用いることができる。  The lubricant composition of the present invention can be used in the field of plastic working such as warm pressing, cold pressing, forging, drawing, ironing, bending, rolling and rolling. Further, as the material to be worked, various metals such as steel, stainless steel, magnesium alloy, aluminum or its alloy, titanium or its alloy, copper, or its alloy can be used.
[0022] 本発明の潤滑剤組成物は、特に非鉄金属材料、例えばマグネシウム合金、アルミ -ゥム又はその合金、チタン又はその合金、鋼などの温間プレスカ卩ェ用として好適に 用いられる。 [0022] The lubricant composition of the present invention is suitably used particularly for warm pressurization of non-ferrous metal materials, for example, magnesium alloys, aluminum alloys or alloys thereof, titanium or alloys thereof, and steel.
本発明はまた、被加工金属材料表面に、前述の本発明の潤滑剤組成物を塗布し、 加熱処理して水分を蒸発させたのち、該被加工金属材料をプレス処理することにより 、温間プレス加工金属材料を製造する方法を提供する。  The present invention also provides a method for applying the lubricant composition of the present invention to the surface of a metal material to be processed, heating the material to evaporate moisture, and then pressing the metal material to be processed to provide a warm process. A method for producing a pressed metal material is provided.
上記方法にぉ ヽては、被加工金属材料表面に塗布された潤滑剤組成物中の水分 蒸発を、加熱されたプレス金型上で行い、そのままプレス処理する方法を採用するこ とがでさる。  In the above method, it is possible to adopt a method in which the moisture in the lubricant composition applied to the surface of the metal material to be processed is evaporated on a heated press die, and the press treatment is performed as it is. .
実施例  Example
[0023] 次に、本発明を実施例により、さらに詳細に説明するが、本発明は、これらの例によ つてなんら限定されるものではな!/、。  Next, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
なお、潤滑剤組成物の性能は、以下に示す要領に従って評価した。  The performance of the lubricant composition was evaluated according to the following procedure.
(1)潤滑性  (1) Lubricity
(a)深絞り試験  (a) Deep drawing test
板厚 lmmのマグネシウム合金板材を用い、ポンチ速度 10mmZs、ポンチ径 32m m、ダイス径 34. 4mm、温度 250°Cの条件にて、深絞り試験を行い、キズの有無、割 れの有無を目視観察した。  Using a magnesium alloy sheet with a thickness of lmm, perform a deep drawing test under the conditions of a punch speed of 10mmZs, a punch diameter of 32mm, a die diameter of 34.4mm, and a temperature of 250 ° C, and visually check for scratches and cracks. Observed.
(b)パウンデン試験 マグネシウム合金板材を用い、鋼球: SUJ2[3Z16インチ(4. 8mm) ]、荷重: 49N 、速度: 20mmZs、摺動距離: 50mm、温度: 200°Cの条件にてパウンデン試験を 行い摩擦係数を求めた。 (b) Poounden test Using a magnesium alloy plate, a steel ball: SUJ2 [3Z16 inch (4.8 mm)], load: 49N, speed: 20mmZs, sliding distance: 50mm, temperature: 200 ° C, Pounder test and friction coefficient I asked.
(2)脱脂性  (2) Degreasing
マグネシウム合金板材(80mm X 60mm)に試料を塗布し、 200°Cで 5分間乾燥後 、 10分間水洗処理し、脱脂された部分の面積%を求めた。  A sample was applied to a magnesium alloy plate (80 mm × 60 mm), dried at 200 ° C. for 5 minutes, washed with water for 10 minutes, and the area% of the degreased portion was determined.
(3)作業環境  (3) Working environment
潤滑剤組成物の取扱い性や機械周辺の汚れが問題とならない場合を〇、問題とな る場合を Xとした。  The case where the handleability of the lubricant composition and the dirt around the machine did not cause a problem were indicated by 〇, and the case where the problem was caused was indicated by X.
(4)防鲭試験  (4) Protection test
マグネシウム合金板材に塗油し、軒下暴露試験により 1ヶ月後の板表面の腐食の有 無を評価した。  Oil was applied to the magnesium alloy sheet, and the corrosion of the sheet surface after one month was evaluated by an under-eave exposure test.
[0024] 実施例 1〜: L 1及び比較例 1〜3 Examples 1 to: L 1 and Comparative Examples 1 to 3
第 1表及び第 2表に示す組成を有する潤滑剤組成物を調製し、その性能を評価し た。結果を第 1表及び第 2表に示す。  Lubricating compositions having the compositions shown in Tables 1 and 2 were prepared, and their performance was evaluated. The results are shown in Tables 1 and 2.
[0025] [表 1] [Table 1]
¾20026 第 1表 実 施 例 ¾20026 Table 1 Example of implementation
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Α— 1 50 20 10 70 一 ― ― ―Α— 1 50 20 10 70 One ― ― ―
(A)成分 A- 2 ― ― ― 一 50 ― ― ― 固体潤滑剤 A— 3 ― ― ― ― ― 50 ― ― 潤滑剤 A— 4 ― ― ― 一 ― ― 50 ― 組成物 A— 5 ― ― 一 ― ― ― ― 50(A) Component A- 2----50---Solid lubricant A-3-----50--Lubricant A-4---I--50-Composition A-5--I ― ― ― ― 50
(質量%) ィ一 1 25 45 50 5 25 25 25 25 (% By mass) 1 25 45 50 5 25 25 25 25
(B) (ィ)成分 ィー 2 ― ― ― ― ― ― ― ― 有機カルボン酸 ィー 3 一 ― ― ― ― ― ― ― 鳳 ΐαα ィー 4 ― ― ― ― ― ― ― ― 水 25 35 40 25 25 25 25 25 潤滑剤組成物の ρΗ 8.6 8.6 8.6 8.6 8.6 8.6 8.6 8.6 キズ有無 無 無 無 無 無 無 無 無 深絞り試験  (B) (a) Ingredient 2---------Organic carboxylic acid 3 1--------Otori ΐαα 4---------Water 25 35 40 25 25 25 25 25 ρΗ of lubricant composition 8.6 8.6 8.6 8.6 8.6 8.6 8.6 8.6 Scratch presence None None None None None None None None Deep drawing test
潤滑性 割れ有無 無 無 無 無 無 無 無 無 パウンデン試験 摩擦係数 0.05 0.05 0.07 0.07 0.13 0.1 1 0.05 0.06 脱脂性 脱脂試験 脱脂率(%) 100 100 100 100 100 100 100 100 作業環境性 〇 0 O O 〇 o X X Lubricity Cracking None None None None None None None No friction coefficient 0.05 0.05 0.07 0.07 0.13 0.1 1 0.05 0.06 Degreasing degreasing test Degreasing rate (%) 100 100 100 100 100 100 100 100 Work environment 〇 0 OO 〇 o XX
Figure imgf000013_0001
Figure imgf000013_0001
(注) (note)
A— 1:テフロンパウダー [ダイキン工業社製、商品名「ルブロン L— 2」、平均粒径 5 μ m以下」  A—1: Teflon powder [manufactured by Daikin Industries, trade name “Lubron L-2”, average particle size 5 μm or less ”
A— 2:炭酸カルシウム  A— 2: Calcium carbonate
A— 3:酸化亜鉛  A— 3: Zinc oxide
A— 4:二硫化モリブデン A - 5 :黒鉛 A— 4: Molybdenum disulfide A-5: Graphite
ィー 1: 7 ェチルへキサデカンジカルボン酸 K塩(酸:アルカリモル比 = 1 :0. 9) ィ 2:デカン酸 Na塩(酸:ァノレカリモル比 = 1 : 0. 9)  Ee 1: 7-ethylhexadecanedicarboxylic acid K salt (acid: alkali molar ratio = 1: 0.9) ii: decanoic acid Na salt (acid: anorecalic mole ratio = 1: 0.9)
ィ 3:パルミチン酸 K塩(酸:アルカリモル比 = 1 : 0. 9)  3: Palmitic acid K salt (acid: alkali molar ratio = 1: 0.9)
ィー4 :ォレイン酸 K塩(酸:アルカリモル比 = 1 : 0. 9)  44: Oleic acid K salt (acid: alkali molar ratio = 1: 0.9)
第 1表力も分力るように、実施例 7及び 8は、(A)成分として、それぞれ二硫化モリブ デン及び黒鈴を用いているため、作業環境性が悪い。また、第 2表力も分力るように、 実施例 10、 11は、炭素数の多い脂肪酸アルカリ金属塩を用いているため、脱脂性 が悪い。さらに、比較例 4は、オイルミストによる白煙が発生し、発火の危険性がある。  Examples 7 and 8 use molybdenum disulfide and black bell as the component (A), respectively, so that the first force is also a component. Therefore, the working environment is poor. In addition, Examples 10 and 11 are poor in degreasing property because fatty acid alkali metal salts having a large number of carbon atoms are used so that the second force can also be increased. Further, in Comparative Example 4, white smoke was generated due to oil mist, and there was a risk of ignition.
[0028] 実施例 12〜21  Examples 12 to 21
第 3表及び第 4表に示す組成を有する潤滑剤組成物を調製し、その性能を評価し た。結果を第 3表及び第 4表に示す。  Lubricant compositions having the compositions shown in Tables 3 and 4 were prepared and their performance was evaluated. The results are shown in Tables 3 and 4.
[0029] [表 3]  [Table 3]
第 3表 実方 m  Table 3 m m
12 13 14 15 16 17 12 13 14 15 16 17
Α- 1 50 10 50 50 50 50Α- 1 50 10 50 50 50 50
(A)成分 Α— 2 - - ― - - 一 固体潤滑剤 A— 3 - - ― 一 - ― Component (A) Α— 2------Solid lubricant A-3------
A— 4 - ― 一 - - - A— 4-― one---
A-5 - ― 一 一 一 - ィー 1 - - 一 20 20 5 潤滑剤 (B) (ィ)成分 ィー 2 - - - ― - - 組成物 有機カルボン酸 ィ一 3 - - - - 一 (質量 ) 金 塩 ィー 4 一 - - - 一 -A-5--1-1-1--1 20 20 5 Lubricant (B) (i) Ingredient 2------Composition Organic carboxylic acid 3----1 ( Mass) gold salt 4 one---one-
(B) (口)成分 ロー 1 25 - - 4 4 16 リン酸エステル ロー 2 - 50 - 一 - - 金厲塩 ロー 3 一 - 25 - 一 -(B) (Mouth) ingredient Rho 1 25--4 4 16 Phosphate ester Rho 2-50-I--Gold salt Rho 3 I-25-I-
(C)成分 C- 1 - - - 1 一 4 含窒素化合物 C- 2 - - 一 一 1 - 水 25 40 25 25 25 25 潤滑剤組成 ί 1¾の pH 8.3 8.2 8.2 8.6 8.6 8.5 キズ有無 無 無 無 無 無 無 深絞り試験 (C) Component C- 1---1 1-4 Nitrogen-containing compound C- 2--1-1 1-Water 25 40 25 25 25 25 Lubricant composition ί 1¾ pH 8.3 8.2 8.2 8.6 8.6 8.5 Scratches None None None None None None Deep drawing test
潤滑性 割れ有無 無 無 無 無 無 パウンデン試験 庫擦係数 0.05 0.09 0.05 0.05 0.05 0.05 脱脂性 脱脂試験 脱脂率 (¾) 100 100 100 100 100 100 作業琿境性 O 〇 〇 〇 〇 〇 防銪試験 ― 一 一 良好 良好 良好 [0030] [表 4] Lubricity Cracking No No No No No Poohden test Shear coefficient 0.05 0.09 0.05 0.05 0.05 0.05 Degreasing property Degreasing test Degreasing rate (¾) 100 100 100 100 100 100 Workability O O 〇 〇 〇 〇 〇 Protection test ― 1 One good good good [Table 4]
第 4表  Table 4
Figure imgf000015_0001
Figure imgf000015_0001
[0031] (注)  [0031] (Note)
ィ— 5 7- —ェチノレ, 、キサデカンジカルボン酸 K塩(酸:アルカリモル比 = 1 0. 5) ィ— 6 7- —ェチノレ, 、キサデカンジカルボン酸 K塩(酸:アルカリモル比 = 1 0. 7) ィ— -7 7- —ェチノレ, 、キサデカンジカルボン酸 K塩(酸:アルカリモル比 = 1 1. 3) ィ一 8 7- —ェチノレ, 、キサデカンジカルボン酸 K塩(酸:アルカリモル比 = 1 1. 15) ロー 1:モ入ジォクチルホスフェート K塩(酸:アルカリモル比 = 1:0.9) 口一 2:モノラウリルホスフェート K塩(酸:アルカリモル比 = 1:0.9)  E-57- —Ethinole, K salt of Xadecane dicarboxylic acid (acid: alkali molar ratio = 10.5) D-67-—Echinole, K salt of Xadecane dicarboxylic acid (acid: alkali molar ratio = 1) 0.7) E--7 7- —Ethinole, K salt of xadecanedicarboxylic acid (acid: alkali molar ratio = 11.3) ii-8 7- —Ethinole, K salt of xadecane dicarboxylic acid (acid: Alkali molar ratio = 1 1.15) Raw 1: dioctyl phosphate K salt (acid: alkali molar ratio = 1: 0.9) mouth 2: monolauryl phosphate K salt (acid: alkali molar ratio = 1: 0.9) )
口 3:モノブチルホスフェート K塩(酸:アルカリモル比 = 1:0.9)  Mouth 3: Monobutyl phosphate K salt (acid: alkali molar ratio = 1: 0.9)
C-1:ベンゾトリァゾーノレ  C-1: Benzotriazonole
C 2:ジォクチルァミン  C 2: Dioctylamine
なお、 A— 1〜A— 5及びィー 1〜ィー 5は、第 1表及び第 2表の脚注と同じである。 産業上の利用可能性  Note that A-1 to A-5 and Y1 to Y5 are the same as the footnotes in Tables 1 and 2. Industrial applicability
[0032] 本発明の水系金属材料加工用潤滑剤組成物は、加工性、脱脂性及び作業環境性 などに優れ、各種金属材料、特にマグネシウム系やアルミニウム系の非鉄金属材料 の塑性カ卩ェ分野、とりわけ温間プレスカ卩ェ分野において好適に用いられる。 [0032] The lubricant composition for processing an aqueous metal material of the present invention is excellent in workability, degreasing property, work environment, and the like, and is suitable for plastics of various metal materials, particularly magnesium-based and aluminum-based non-ferrous metal materials. Particularly, it is suitably used in the field of warm press kaker.

Claims

請求の範囲 The scope of the claims
[1] (A)固体潤滑剤と、 (B) (ィ)有機カルボン酸金属塩、及び (口)有機リン酸系又はホ ゥ酸系エステル金属塩中力 選ばれる少なくとも一種を含むことを特徴とする水系金 属材料加工用潤滑剤組成物。  [1] (A) a solid lubricant; and (B) a metal salt of an organic carboxylic acid, and (mouth) a metal salt of an organic phosphoric acid or boric acid ester. A lubricant composition for processing an aqueous metal material.
[2] さらに、(C)含窒素化合物を含む請求項 1記載の水系金属材料加工用潤滑剤組 成物。 [2] The lubricant composition for processing an aqueous metal material according to claim 1, further comprising (C) a nitrogen-containing compound.
[3] (Α)成分の固体潤滑剤がポリ四フッ化工チレン、炭酸カルシウム、酸化亜鉛、ニ硫 化モリブデン及び黒鉛の中力 選ばれる少なくとも一種の粉末である請求項 1又は 2 記載の水系金属材料加工用潤滑剤組成物。  [3] The aqueous metal according to claim 1 or 2, wherein the solid lubricant as the component (ii) is at least one powder selected from the group consisting of polytetrafluoroethylene, calcium carbonate, zinc oxide, molybdenum disulfide and graphite. Lubricant composition for material processing.
[4] (B) (ィ)成分の有機カルボン酸金属塩力 モノカルボン酸のアルカリ金属塩及びァ ルカリ土類金属塩、並びに多価カルボン酸のアルカリ金属塩及びアルカリ土類金属 塩の中力 選ばれる少なくとも一種である請求項 1〜3のいずれかに記載の水系金 属材料加工用潤滑剤組成物。  [4] (B) Strength of metal salt of organic carboxylic acid of component (a) Neutral strength of alkali metal salt and alkaline earth metal salt of monocarboxylic acid, and alkali metal salt and alkaline earth metal salt of polyvalent carboxylic acid The lubricant composition for processing an aqueous metal material according to any one of claims 1 to 3, which is at least one selected from the group consisting of:
[5] (B) (口)成分の有機リン酸系又はホウ酸系エステル金属塩が、リン酸若しくは亜リン 酸エステルのアルカリ金属塩及びアルカリ土類金属塩、並びにオルトホウ酸エステル のアルカリ金属塩及びアルカリ土類金属塩の中カゝら選ばれる少なくとも一種である請 求項 1〜3のいずれかに記載の水系金属材料加工用潤滑剤組成物。  [5] (B) The organic phosphoric acid or boric acid ester metal salt of the (mouth) component is an alkali metal salt or alkaline earth metal salt of phosphoric acid or phosphite, or an alkali metal salt of orthoborate ester The lubricant composition for processing an aqueous metal material according to any one of claims 1 to 3, wherein the lubricant composition is at least one member selected from the group consisting of an alkaline earth metal salt and an alkaline earth metal salt.
[6] (C)成分の含窒素化合物が、ベンゾトリアゾール類、チアジアゾール類、アミン類、 アミド類及びイミド類の中力 選ばれる少なくとも一種である請求項 1〜5のいずれか に記載の水系金属材料加工用潤滑剤組成物。 [6] The aqueous metal according to any one of claims 1 to 5, wherein the nitrogen-containing compound as the component (C) is at least one selected from the group consisting of benzotriazoles, thiadiazoles, amines, amides, and imides. Lubricant composition for material processing.
[7] さらに (D)腐食防止剤、酸化防止剤、殺菌剤及び消泡剤の中から選ばれる少なくと も一種を含む請求項 1〜6のいずれかに記載の水系金属材料加工用潤滑剤組成物 [7] The lubricant for processing an aqueous metal material according to any one of claims 1 to 6, further comprising (D) at least one selected from a corrosion inhibitor, an antioxidant, a bactericide and an antifoaming agent. Composition
[8] (A)成分と (B)成分との含有割合が、質量比で 10 : 90〜95 : 5でぁる請求項1〜7 のいずれか〖こ記載の水系金属材料加工用潤滑剤組成物。 [8] The lubricant for processing an aqueous metal material according to any one of claims 1 to 7, wherein the content ratio of the component (A) and the component (B) is 10:90 to 95: 5 by mass ratio. Composition.
[9] 水の含有量が 10〜50質量%である請求項 1〜8のいずれかに記載の水系金属材 料加工用潤滑剤組成物。 [9] The lubricant composition for processing an aqueous metal material according to any one of claims 1 to 8, wherein the content of water is 10 to 50% by mass.
[10] pHが 3〜12の範囲にある請求項 1〜9のいずれかに記載の水系金属材料力卩ェ用 潤滑剤組成物。 [10] The aqueous metal material according to any one of claims 1 to 9, wherein the pH is in the range of 3 to 12. Lubricant composition.
[11] 温間プレス力卩ェ、冷間プレス力卩ェ、鍛造加工、引き抜き力卩ェ、しごき加工、曲げカロ ェ、転造カ卩ェ又は圧延カ卩ェ用である請求項 1〜: LOのいずれかに記載の水系金属材 料加工用潤滑剤組成物。  [11] Claims 1 to 5 which are for warm pressing force, cold pressing force, forging, drawing force, ironing, bending, rolling, rolling or rolling. The lubricant composition for processing an aqueous metal material according to any of LO.
[12] 非鉄金属材料の温間プレス加工用である請求項 11記載の水系金属材料加工用 潤滑剤組成物。  12. The lubricant composition for processing an aqueous metal material according to claim 11, which is used for warm pressing of a non-ferrous metal material.
[13] 非鉄金属材料がマグネシウム合金である請求項 11又は 12記載の水系金属材料加 ェ用潤滑剤組成物。  13. The lubricant composition for adding an aqueous metal material according to claim 11, wherein the non-ferrous metal material is a magnesium alloy.
[14] 被加工金属材料表面に請求項 1〜10の潤滑剤組成物を塗布し、加熱処理して水 分を蒸発させたのち、該被加工金属材料をプレス処理することを特徴とする温間プレ ス加工金属材料の製造方法。  [14] The method according to claim 1, wherein the lubricant composition according to any one of claims 1 to 10 is applied to a surface of the metal material to be processed, and is subjected to heat treatment to evaporate water, followed by pressing the metal material to be processed. A method for producing metal materials that have been pressed.
[15] 被加工金属材料表面に塗布された潤滑剤組成物中の水分蒸発を、加熱されたプ レス金型上で行!、、そのままプレス処理する請求項 14記載の温間プレスカ卩ェ金属材 料の製造方法。 15. The warm press metal according to claim 14, wherein the water in the lubricant composition applied to the surface of the metal material to be processed is evaporated on a heated press mold and pressed as it is. The method of manufacturing the material.
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JP2009082973A (en) * 2007-10-02 2009-04-23 Toyota Boshoku Corp Method and die for evaluating lubricating oil
WO2011001653A1 (en) * 2009-06-29 2011-01-06 日本パーカライジング株式会社 Water-based lubricant for plastic processing having excellent corrosion resistance and metal material having excellent plastic processability
US8507416B2 (en) 2009-06-29 2013-08-13 Henkel Ag & Co. Kgaa Water-based lubricant for plastic processing having excellent corrosion resistance and metal material having excellent plastic processability
JP5457452B2 (en) * 2009-06-29 2014-04-02 日本パーカライジング株式会社 Water-based lubricant for plastic working with excellent corrosion resistance and metal material with excellent plastic workability
CN102703171A (en) * 2012-05-16 2012-10-03 沧州华海炼油化工有限责任公司 Aluminum material rolling oil additive and preparation method thereof
CN102703171B (en) * 2012-05-16 2014-02-19 沧州华海炼油化工有限责任公司 Aluminum material rolling oil additive and preparation method thereof
CN103666662A (en) * 2012-09-24 2014-03-26 天津博克尼科技发展有限公司 Waste oil prepared lubricating oil for metal pressure process
CN104560303A (en) * 2014-12-17 2015-04-29 宁波市蓝润能源科技有限公司 Nanometer novel metal processing oil and preparation method thereof

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JP4880880B2 (en) 2012-02-22
TW200536934A (en) 2005-11-16

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