JP3462632B2 - Aqueous lubricant composition for plastic working of metal materials and surface treatment method thereof - Google Patents

Aqueous lubricant composition for plastic working of metal materials and surface treatment method thereof

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Publication number
JP3462632B2
JP3462632B2 JP17812495A JP17812495A JP3462632B2 JP 3462632 B2 JP3462632 B2 JP 3462632B2 JP 17812495 A JP17812495 A JP 17812495A JP 17812495 A JP17812495 A JP 17812495A JP 3462632 B2 JP3462632 B2 JP 3462632B2
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JP
Japan
Prior art keywords
soap
alkali
lime
water
calcium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP17812495A
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Japanese (ja)
Other versions
JPH093476A (en
Inventor
和弘 石倉
政明 藤井
一洋 有澤
勉 澤田
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Nihon Parkerizing Co Ltd
Original Assignee
Nihon Parkerizing Co Ltd
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Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は石灰石けんからなる、鉄
含有金属材料の塑性加工用水系潤滑剤組成物及びその表
面処理方法に関する。特に鉄含有金属材料の表面にりん
酸塩系化成皮膜を形成した後に適用されるのが好まし
い。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a water-based lubricant composition made of lime soap for plastic working of iron-containing metallic materials and a surface treatment method thereof. In particular, it is preferably applied after forming a phosphate conversion coating on the surface of the iron-containing metal material.

【0002】[0002]

【従来技術】伸線加工における伸線速度の高速度化はめ
ざましいものがあり、千数百m/分という高速伸線が行
われている。これには伸線設備の進歩もさることなが
ら、潤滑技術の進歩によるところが少なくないとされ、
潤滑剤の果たす役割は非常に大きい。伸線加工の潤滑剤
処理において、石灰石けんは、りん酸塩、硼砂とともに
前処理剤として位置づけられており、比較的炭素含有量
の少ない鋼材の加工における潤滑剤のキャリア(材料表
面に適当な凸凹を付与することによって潤滑剤を運び込
み、工具と被加工材間の接触を阻止する効果を有する成
分)として、乾式潤滑剤と共に使用されている(Tri
bology Metalworking J.A.S
hey,P385、ASM.(1983)、「鉄鋼伸線
用潤滑剤マニュアル」塑性加工学会伸線技術分科会潤滑
剤小委員会編、P18(1982))。石灰石けんは比
較的安価で、一時的な防錆剤としても有用で、前処理で
行われる酸洗液の中和剤のように使用される。一般に石
灰石けんは引き抜き後の残存皮膜が除去し易く、また、
単独でもある程度の滑性を示すため、軽加工の場合には
乾式潤滑剤を併用せずに使用されている。その歴史は昭
和初期にさかのぼるが、これらの多くの長所を有するた
めに現在でも広く用いられている。
2. Description of the Related Art There is a remarkable increase in wire drawing speed in wire drawing, and high-speed wire drawing is performed at a speed of one thousand and several hundred m / min. It is said that this is due not only to advances in wire drawing equipment but also to advances in lubrication technology.
The lubricant plays a very important role. Lime soap is positioned as a pretreatment agent together with phosphate and borax in the lubricant treatment of wire drawing work, and is used as a lubricant carrier in the processing of steel materials with a relatively low carbon content (appropriate unevenness on the material surface). It is used together with a dry lubricant as a component that has the effect of carrying in the lubricant by giving the effect of preventing the contact between the tool and the work material (Tri).
Biology Metalworking J. A. S
hey, P385, ASM. (1983), "Lubricant Manual for Iron and Steel Wire Drawing" edited by Japan Society of Plastic Processing, Wire Drawing Technology Subcommittee, Lubricant Subcommittee, P18 (1982)). Lime soap is relatively inexpensive, is useful as a temporary rust preventive, and is used as a neutralizing agent for a pickling solution used in pretreatment. Generally, lime soap is easy to remove the residual film after extraction,
Since it shows a certain degree of lubricity even when used alone, it is used without a dry lubricant in the case of light processing. Its history goes back to the early Showa era, but it is still widely used due to its many advantages.

【0003】上記のように「鉄鋼伸線用の潤滑剤マニュ
アル」には石灰石けんがキャリアとして位置付けられて
いるが、難加工材を伸線加工する場合、りん酸塩処理し
た後さらに石灰石けん処理が行われる。この場合、石灰
石けんはキャリアとしてでなく、滑り性を付与するため
の乾式潤滑剤として使用されている。
As mentioned above, lime soap is positioned as a carrier in the "lubricant manual for iron and steel wire drawing". However, when wire drawing of a difficult-to-process material is carried out, it is treated with phosphate and further treated with lime soap. Is done. In this case, lime soap is used not as a carrier but as a dry lubricant for imparting lubricity.

【0004】ところが、これほど広範囲に使用されてい
るにもかかわらず、実際には伸線向上の長年の経験に基
づく方法で独自の石灰石けんが作られている。(「鉄鋼
伸線用潤滑剤マニュアル」、p19)。その要因として
目的によって使用する潤滑剤の性能を使い分ける必要が
ある(潤滑、吉田伸弘、30、709(1985))こ
とがあげられるが、石灰石けんに関する普遍的な知見が
いまなおほとんど無いことも、要因と考えられる。過去
の文献等を見ても石灰石けんの明確な定義づけすらされ
ておらず、製法や使用方法が記載されている程度であ
る。
However, despite such widespread use, original lime soap is actually made by a method based on many years of experience in improving wire drawing. ("Lubricant manual for steel wire drawing", p19). The reason is that it is necessary to properly use the performance of the lubricant to be used depending on the purpose (lubrication, Nobuhiro Yoshida, 30, 709 (1985)), but there is still little universal knowledge about lime soap. It is considered to be a factor. Even the literatures in the past have not even defined a clear definition of lime soap, and only the manufacturing method and usage method are described.

【0005】例えば、日本塑性加工学会伸線技術分科会
編の「鉄鋼伸線用の潤滑剤マニュアル」にはその製法に
関する記述がなされている。これによれば、アルカリ石
けんに対して過剰の生石灰(酸化カルシウム)を加えて
水中で撹拌すると、先ず反応式(1)によって生石灰の
消化(水和)反応により消石灰(水酸化カルシウム)を
生成し、この時発生する熱によって消石灰と石けんが反
応式(2)により複分解反応し、反応式(2)の反応が
可逆的に起きると考えられている。
For example, the manufacturing method is described in "Lubricant Manual for Iron and Steel Wire Drawing" edited by the Japan Plastic Working Society, Wire Drawing Technology Subcommittee. According to this, when an excess amount of quick lime (calcium oxide) is added to alkali soap and stirred in water, first, slaked lime (calcium hydroxide) is generated by the digestion (hydration) reaction of quick lime according to the reaction formula (1). It is believed that the heat generated at this time causes a metathesis reaction between slaked lime and soap according to the reaction formula (2), and the reaction of the reaction formula (2) occurs reversibly.

【0006】[0006]

【化1】 [Chemical 1]

【0007】このため製造された石灰石けん中には、生
成した消石灰、カルシウム石けん及びアルカリ、カルシ
ウム石けんとならなかった未反応のアルカリ石けんと水
が含まれている。このうち、主成分である消石灰とカル
シウム石けんは、潤滑剤組成物において加工材に吸着
し、潤滑剤を保持する(キャリア効果)を担っている。
これとともにカルシウム石けんは、伸線時の摩擦係数を
低下させる役割(滑り効果)を持ち、消石灰は加工時の
金属間接触を防止する役割も有している。
Therefore, the lime soap produced contains slaked lime, calcium soap and alkali produced, unreacted alkali soap which did not become calcium soap, and water. Of these, slaked lime and calcium soap, which are the main components, are adsorbed on the processed material in the lubricant composition and retain the lubricant (carrier effect).
Along with this, calcium soap has a role of reducing the friction coefficient during wire drawing (sliding effect), and slaked lime also has a role of preventing metal-to-metal contact during processing.

【0008】石灰石けんは使用目的によって異なるが、
「鉄鋼伸線用潤滑剤マニュアル」には標準的な方法とし
て、生石灰100重量部に対して5〜10重量部の脂肪
酸のアルカリ石けん、400部程度の水を加え、複分解
反応が終了したらさらに2〜3倍量の水を加えて放置す
る方法が記されている。使用される原料は脂肪酸のアル
カリ石けん、生石灰、水が使われる。脂肪酸のアルカリ
石けんにはナトリウム、カリウムなどのアルカリ塩が用
いられているが、一般には針状の牛脂肪酸のアルカリ石
けんが多く用いられている。生石灰は「鉄鋼伸線用潤滑
剤マニュアル」にも記されているように、JIS−R9
001記載の生石灰特号が使用されている。
Lime soap varies depending on the purpose of use,
As a standard method in the "Lubricant Manual for Steel Wire Drawing", 5 to 10 parts by weight of alkaline soap of fatty acid and about 400 parts of water are added to 100 parts by weight of quick lime. It describes a method of adding ˜3 times the amount of water and allowing it to stand. The raw materials used are fatty acid alkali soap, quicklime, and water. Alkaline salts of sodium, potassium, etc. are used for the alkaline soap of fatty acid, but generally needle-shaped alkaline soap of beef fatty acid is often used. Quicklime is JIS-R9 as described in "Lubricant Manual for Steel Wire Drawing".
The quicklime special number described in 001 is used.

【0009】一般的な潤滑剤処理方法としては線材を塩
酸や硫酸などを用いて酸洗し、化学的に脱スケール処理
した後、水洗し、亜鉛イオン、カルシウムイオン、鉄イ
オン等の二価の金属イオンとりん酸イオン、硝酸イオ
ン、亜硝酸イオン、塩素酸イオン等の酸化剤を含み、p
H2〜3、温度が50〜80℃の処理液に浸漬してりん
酸塩皮膜を形成させる。水洗後、温度50〜60℃、濃
度5〜30重量%の石灰石けんに線材を浸漬処理し、乾
燥して石灰石けん皮膜を形成させる。この際、石灰石け
んははりん酸塩皮膜上に潤滑皮膜を形成するとともに、
りん酸塩処理により酸性化した線材表面を中和して防錆
性を高める作用を有している。これらの処理はバッチ方
法で浸漬処理される。
As a general lubricant treatment method, the wire rod is pickled with hydrochloric acid or sulfuric acid, chemically descaled, and then washed with water to divalent zinc ions, calcium ions, iron ions or the like. Contains oxidizing agents such as metal ions and phosphate ions, nitrate ions, nitrite ions, chlorate ions, p
A phosphate film is formed by immersing in a treatment liquid of H2 to H3 at a temperature of 50 to 80 ° C. After washing with water, the wire is immersed in lime soap having a temperature of 50 to 60 ° C. and a concentration of 5 to 30% by weight, and dried to form a lime soap film. At this time, the lime soap forms a lubricating film on the phosphate film,
It has the effect of neutralizing the surface of the wire that has been acidified by the phosphate treatment to enhance rust prevention. These treatments are soaked by a batch method.

【0010】潤滑皮膜処理された線材は所定の線径に伸
線されるが、この際、潤滑皮膜に要求される性能は伸線
加工での潤滑性能である。伸線加工用の潤滑剤の実加工
における最終的な潤滑性能は、ダイス寿命で判断されて
いる(「鉄鋼伸線用の潤滑剤マニュアル」、p62)。
具体的には、伸線加工された線材の径を随時測定し、線
径が所定の寸法を超えるまでの加工量で評価されてい
る。
A wire treated with a lubricating film is drawn into a predetermined wire diameter. At this time, the performance required for the lubricating film is the lubricating performance in wire drawing. The final lubrication performance of the lubricant for wire drawing in actual processing is judged by the die life ("Lubricant Manual for Steel Drawing", p62).
Specifically, the diameter of the drawn wire rod is measured at any time, and evaluated by the amount of work until the wire diameter exceeds a predetermined dimension.

【0011】伸線加工された線材は適当な寸法に切断さ
れ、圧造加工と呼ばれる比較的軽度な鍛造加工法により
二次加工され、ベアリングやボルトの形状に加工され
る。圧造加工では水系エマルションタイプの潤滑油を併
用し、補助的な潤滑性を与えるとともに工具の冷却を行
う。
The drawn wire rod is cut into an appropriate size, and is secondarily processed by a relatively light forging method called press forming to form a bearing or a bolt. In the forging process, a water-based emulsion type lubricating oil is used together to provide auxiliary lubricity and cool the tool.

【0012】しかしながら、上述の従来技術には次のよ
うな問題点があった。潤滑性が不充分のためダイス寿命
が短く、高価なダイスを頻繁に交換しなければならな
い。ダイスの交換の際は伸線加工を中断せざるを得ない
ため生産効率が低下し、大きな損失につながる。この現
象は伸線加工時にダイスと線材表面とが直接接触するこ
とによりダイスが摩耗し、ダイスの内径が大きくなって
しまうことに起因する。
However, the above-mentioned prior art has the following problems. Due to insufficient lubricity, the die life is short and expensive dies must be frequently replaced. When exchanging the dies, the wire drawing process must be interrupted, resulting in a decrease in production efficiency and a large loss. This phenomenon is caused by the fact that the die and the surface of the wire material come into direct contact during wire drawing, causing the die to wear and increasing the inner diameter of the die.

【0013】これを補うために石灰石けんの濃度を上げ
たり、浸漬処理の回数を増やすなどの方法が行われてい
る。しかし、いずれの方法も石灰石けんの付着量がかな
り多くなるためコスト的に不利であり、また付着量が増
えることによって処理後の乾燥性が悪くなり、潤滑性に
悪影響を与える。さらに、付着量を増加させて潤滑性を
補うことは、伸線後の圧造加工で好ましくない要因とな
る。すなわち、圧造加工において過剰な潤滑皮膜が剥離
し、これが工具表面に付着して所定の寸法の加工が行わ
れず不良品となることがある。
To compensate for this, methods such as increasing the concentration of lime soap and increasing the number of dipping treatments are performed. However, both methods are disadvantageous in terms of cost because the amount of lime soap adhered is considerably large, and the increased amount of adherence deteriorates the drying property after treatment and adversely affects the lubricity. Further, increasing the amount of adhesion and compensating for lubricity is an unfavorable factor in the forging process after wire drawing. That is, an excessive lubricating film may be peeled off during the forging process, and this may adhere to the tool surface, resulting in a defective product without being processed to a predetermined size.

【0014】また、石灰石けん以外の潤滑剤として反応
型石けん皮膜があり、りん酸塩皮膜と組み合わせて用い
られている。これも石灰石けんと同様に伸線加工に供さ
れるが(「鉄鋼伸線用の潤滑剤マニュアル」、p2
6)、これを用いて圧造加工を連続して行う場合、加工
に伴って潤滑皮膜の一部が脱落し、その結果、脱落物が
塊となって圧造加工の工具に付着し、加工後に所定の寸
法精度が得られないことになる。
A reactive soap film is used as a lubricant other than lime soap, and is used in combination with a phosphate film. This is also used for wire drawing like lime soap (see “Lubricant Manual for Iron and Steel Wire Drawing”, p2
6) When using this for continuous forging, a part of the lubricating film falls off as a result of the working, and as a result, the lost material adheres to the forging tool as a lump, and the predetermined amount is set after the working. The dimensional accuracy of will not be obtained.

【0015】従って現状では、鉄含有金属材料の塑性加
工用水系潤滑剤で上記全ての要求性能を満たすものは未
だに見い出されていないのである。
Therefore, at present, no water-based lubricant for plastic working of iron-containing metal materials has been found to satisfy all the above required performances.

【0016】[0016]

【発明が解決しようとする課題】本発明は、上記の従来
技術の問題点を改善し、石灰石けんの潤滑性能を向上さ
せ、特に金属材料表面をりん酸塩皮膜化成処理した後に
適用する場合に優れた潤滑性を有する潤滑剤組成物の供
給及び表面処理方法を提供することを目的とすることで
ある。
DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned problems of the prior art and improves the lubrication performance of lime soap, and particularly when it is applied after the surface of a metal material is subjected to a phosphate film chemical conversion treatment. It is an object of the present invention to provide a method for supplying a lubricant composition having excellent lubricity and a surface treatment method.

【0017】[0017]

【課題を解決するための手段】本発明者らは上記問題点
の解決手段について鋭意検討した結果、石灰石けんの主
要成分である消石灰の量、アルカリ石けんとカルシウム
石けんの総量に対するアルカリ石けん量の比を特定する
ことにより上記の問題点が解決されることを新たに見い
出し、本発明を完成するに至った。
Means for Solving the Problems The inventors of the present invention have made extensive studies as to the means for solving the above-mentioned problems, and as a result, the amount of slaked lime, which is the main component of lime soap, and the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap. It has been newly found that the above problems can be solved by specifying the above, and the present invention has been completed.

【0018】すなわち、本発明は石灰石けんを必須成分
とする金属材料の塑性加工用水系潤滑剤組成物におい
て、水分とアルカリ分を除く石灰石けん固形分の組成
が、消石灰60〜80重量%、カルシウム石けんとアル
カリ石けんの総量が20〜40重量%であり、かつアル
カリ石けんとカルシウム石けんの総量に対するアルカリ
石けんの量の比が0.3〜0.5であることを特徴とす
る金属材料の塑性加工用水系潤滑剤組成物を提供するも
のである。
That is, according to the present invention, in a water-based lubricant composition for plastic working of a metal material containing lime soap as an essential component, the composition of lime soap solid content excluding water and alkali is 60 to 80% by weight of slaked lime and calcium. Plastic working of a metal material, characterized in that the total amount of soap and alkali soap is 20 to 40% by weight, and the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is 0.3 to 0.5. A water-based lubricant composition is provided.

【0019】さらに、本発明は、りん酸塩系化成処理さ
れた金属材料の表面を、石灰石けんを必須成分とし、水
分とアルカリ分を除く石灰石けん固形分の組成が、消石
灰60〜80重量%、カルシウム石けんとアルカリ石け
んの総量が20〜40重量%であり、かつアルカリ石け
んとカルシウム石けんの総量に対するアルカリ石けんの
量の比が0.3〜0.5である金属材料の塑性加工用水
系潤滑剤組成物に接触させ、次いで加熱乾燥させること
を特徴とする金属材料の塑性加工用水系潤滑剤組成物の
表面処理方法を提供する。
Furthermore, according to the present invention, the surface of the metal material subjected to the phosphate chemical conversion treatment contains lime soap as an essential component, and the composition of the lime soap solid content excluding water and alkali is 60 to 80% by weight of slaked lime. , Water-based lubrication for plastic working of metal materials in which the total amount of calcium soap and alkali soap is 20 to 40% by weight, and the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is 0.3 to 0.5 Provided is a method for surface-treating an aqueous lubricant composition for plastic working of a metal material, which comprises contacting with the agent composition and then heating and drying.

【0020】以下、本発明の構成を詳述する。本発明の
対象となる金属材料は、鉄、ステンレス鋼、クロム鋼、
モリブデン鋼、チタン鋼である。本発明の金属材料の塑
性加工用水系潤滑剤組成物は石灰石けんを必須成分とし
ている。本発明の組成物の必須成分である石灰石けん
は、消石灰、カルシウム石けん、アルカリ、アルカリ石
けんおよび水の混合物であり、消石灰およびカルシウム
石けん及びアルカリ石けんを主成分とする。
The structure of the present invention will be described in detail below. Metallic materials that are the subject of the present invention include iron, stainless steel, chrome steel,
They are molybdenum steel and titanium steel. The aqueous lubricant composition for plastic working of a metal material of the present invention contains lime soap as an essential component. Lime soap, which is an essential component of the composition of the present invention, is a mixture of slaked lime, calcium soap, alkali, alkali soap and water, and is mainly composed of slaked lime, calcium soap and alkali soap.

【0021】本発明において重要な点は、水分とアルカ
リ分を除く石灰石けん固形分の組成として、消石灰が6
0〜80重量%で、カルシウム石けんとアルカリ石けん
の合計量が20〜40重量%であり、かつアルカリ石け
んとカルシウム石けんの総量に対するアルカリ石けんの
量の比が0.3〜0.5であることである。
An important point in the present invention is that slaked lime has a composition of 6 as the solid content of lime soap excluding water and alkali.
0 to 80% by weight, the total amount of calcium soap and alkali soap is 20 to 40% by weight, and the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is 0.3 to 0.5. Is.

【0022】カルシウム石けんとアルカリ石けんの総量
が20%未満では滑り性が低下し、伸線時に傷が発生し
たり、ダイス寿命が短くなったりする。逆にカルシウム
石けんとアルカリ石けんの総量が40%を超えると潤滑
皮膜の乾燥性が低下し、吸湿しやすくなるためにこの場
合も目的とする潤滑性が得られない。
If the total amount of calcium soap and alkali soap is less than 20%, the slipperiness is lowered, scratches may occur during wire drawing, and the die life may be shortened. On the other hand, if the total amount of calcium soap and alkali soap exceeds 40%, the dryness of the lubricating coating decreases, and moisture absorption easily occurs, so that the desired lubricity cannot be obtained in this case as well.

【0023】また、カルシウム石けんとアルカリ石けん
の総量を多くすると、製造時に粘度が上昇し、充分な撹
拌がされ難くなる。その結果、本発明が目的の一つとす
る安定した品質の潤滑剤組成物を供給し得なくなるた
め、石けんの総量をむやみに増加させることは好ましく
ない。製造時の水量を多くすることによって粘度の上昇
は緩和されるが、製造に用いる水の温度をあらかじめあ
げておく必要が生じたり、製造された潤滑剤組成物の固
形分が低くなるために輸送コストが無駄になるなどの不
都合がともなう。
Further, if the total amount of calcium soap and alkali soap is increased, the viscosity will increase during production and it will be difficult to carry out sufficient stirring. As a result, the present invention cannot supply a lubricant composition of stable quality, which is one of the objects of the present invention, so it is not preferable to unnecessarily increase the total amount of soap. Increasing the amount of water at the time of production alleviates the increase in viscosity, but it is necessary to raise the temperature of the water used for production in advance, or the solid content of the produced lubricant composition becomes low, so transportation There are disadvantages such as wasting costs.

【0024】アルカリ石けんとカルシウム石けんの総量
に対するアルカリ石けん量の比が0.3未満の場合は潤
滑性が不足するために伸線時に傷が発生し易くなり、ダ
イス寿命が極端に短くなる。また、アルカリ石けんとカ
ルシウム石けんの総量に対するアルカリ石けん量の比が
0.5を超えた石灰石けんを製造することは次の理由か
ら極めて困難である。すなわち、該比が0.5を超える
という状態は、消石灰とは反応していないアルカリ石け
んが極めて多量に存在する状態である。このような未反
応のアルカリ石けんが多量に存在する石灰石けんは、極
めて不安定であり、消石灰とアルカリ石けんとの反応が
起き易い状態にある。従って、たとえ一時的に該比が
0.5を超える石灰石けんを製造したとしても、徐々に
消石灰とアルカリ石けんの反応が生じて、該比が0.5
以下となる可能性が大である。このような理由からアル
カリ石けんとカルシウム石けんの総量に対するアルカリ
石けん量の比の上限を0.5以下としたものである。こ
のように、アルカリ石けんとカルシウムの総量に対する
アルカリ石けん量の比が0.3〜0.5である場合、す
なわち、アルカリ石けんが大部分が反応して極めて少量
の状態よりも、むしろ未反応のアルカリ石けんがある程
度残存している状態の方が、本発明の目的とする潤滑性
は良好であり、さらに該比が0.3〜0.5において伸
線加工において目標とする充分な潤滑性が得られ、圧造
加工における寸法精度への悪影響は全くない。
When the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is less than 0.3, the lubricity is insufficient and scratches are likely to occur during wire drawing, resulting in extremely short die life. Further, it is extremely difficult to produce lime soap in which the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap exceeds 0.5 because of the following reasons. That is, the state in which the ratio exceeds 0.5 is a state in which an extremely large amount of alkaline soap that has not reacted with slaked lime is present. Such lime soap containing a large amount of unreacted alkaline soap is extremely unstable and is in a state where a reaction between slaked lime and alkali soap easily occurs. Therefore, even if a lime soap with a ratio exceeding 0.5 is temporarily produced, the reaction between slaked lime and alkali soap occurs gradually, and the ratio becomes 0.5.
It is highly possible that: For this reason, the upper limit of the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is set to 0.5 or less. As described above, when the ratio of the amount of alkali soap to the total amount of alkali soap and calcium is 0.3 to 0.5, that is, most of the alkali soap reacts and is in an unreacted state rather than an extremely small amount. When the amount of alkali soap remains to some extent, the lubricity targeted by the present invention is better, and when the ratio is 0.3 to 0.5, the target sufficient lubricity in wire drawing is obtained. There is no adverse effect on the dimensional accuracy in the forging process.

【0025】次に本発明の潤滑油組成物の製造方法につ
いて説明する。実施にあたっては従来と同様の製造方法
で良いが、生石灰の重量に対して25〜60重量%の脂
肪酸のアルカリ石けんと生石灰を水に投入して製造す
る。このとき製造時の反応温度は使用する脂肪酸のアル
カリ石けんの溶解温度以上にすることが必要である。す
なわち、生石灰の消化による水温の上昇によってアルカ
リ石けんが溶解し、反応式(2)の反応が進むが、脂肪
酸のアルカリ石けんは、その炭素数が多いものほど水へ
の溶解温度が高くなる傾向がある。従って、反応時の温
度を使用する脂肪酸のアルカリ石けんの溶解温度以上に
するために、生石灰と水の比率を考慮したり、加熱装置
により予め水温を上げておくなどしなければならない。
石けんが水中で溶解する温度に達すれば複分解反応が進
行し、カルシウム石けんが生成し、石灰石けんが製造さ
れる。
Next, a method for producing the lubricating oil composition of the present invention will be described. In practice, the same manufacturing method as the conventional method may be used, but alkaline soap of 25 to 60% by weight of fatty acid with respect to the weight of quick lime and quick lime are added to water for production. At this time, the reaction temperature during the production needs to be higher than the melting temperature of the alkaline soap of the fatty acid used. That is, the alkali soap dissolves due to the rise in water temperature due to the digestion of quicklime, and the reaction of the reaction formula (2) proceeds, but the alkali soap of a fatty acid tends to have a higher dissolution temperature in water as the carbon number thereof increases. is there. Therefore, in order to adjust the temperature during the reaction to be equal to or higher than the melting temperature of the alkaline soap of the fatty acid used, it is necessary to consider the ratio of quick lime and water, or to raise the water temperature in advance by a heating device.
When the temperature at which the soap dissolves in water is reached, the metathesis reaction proceeds, calcium soap is produced, and lime soap is produced.

【0026】本発明の潤滑剤組成物に用いられる生石灰
は「鉄鋼伸線用潤滑剤マニュアル」の記載と同様に生石
灰特号(JIS−R9001)を用いることが好まし
く、また、脂肪酸のアルカリ石けんは炭素数12〜24
の脂肪酸で構成されるナトリウム、カリウム、アンモニ
ウム塩あるいはそれらの組み合わせが好ましい。ここで
用いられる脂肪酸は飽和、不飽和脂肪酸あるいはこれら
の2量体、3量体でも良く、その組成は特定されるもの
ではない。例えば、飽和脂肪酸ではラウリン酸、ミリス
チン酸、パルミチン酸、ステアリン酸、ベヘン酸、グリ
ノセリン酸、セロチン酸、などが挙げられ、不飽和脂肪
酸ではパルミトレイン酸、オレイン酸、リノール酸、リ
ノレン酸が挙げられる。
As the quicklime used in the lubricant composition of the present invention, it is preferable to use the quicklime special number (JIS-R9001) as described in the "Lubricant Manual for Iron and Steel Wire Drawing", and the alkaline soap of fatty acid is Carbon number 12-24
Sodium, potassium, ammonium salts composed of the above fatty acids or combinations thereof are preferred. The fatty acid used here may be a saturated or unsaturated fatty acid or a dimer or trimer thereof, and the composition thereof is not specified. Examples of saturated fatty acids include lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, glinoseric acid, and cerotic acid, and examples of unsaturated fatty acids include palmitoleic acid, oleic acid, linoleic acid, and linolenic acid.

【0027】なお、本発明の潤滑剤組成物には必要に応
じて防錆添加剤を加えても良い。これらの添加によって
皮膜形成後の防錆性が向上する。一般に金属材料表面に
発生する錆層は摩擦係数は高く、また、潤滑皮膜の密着
性を低下させるので線材表面の錆の発生を極力抑える必
要がある。ここで用いられる防錆添加剤としては、タン
グステン酸ナトリウム、モリブデン酸ナトリウム、モリ
ブデン酸アンモニウム、亜硝酸ナトリウム、硼砂等の無
機塩、トリエタノールアミン、ジエタノールアミン等の
アミン塩が有効である。これらの添加剤は使用する石灰
石けん液の0.1〜2.0重量%の範囲で添加すると良
く、特に防錆性が必要とされる場合にはさらに添加量を
増やしても良い。
If desired, a rust preventive additive may be added to the lubricant composition of the present invention. The addition of these improves the rustproofing property after the film formation. Generally, a rust layer generated on the surface of a metal material has a high friction coefficient and also reduces the adhesion of the lubricating film, so that it is necessary to suppress the generation of rust on the surface of the wire as much as possible. As the rust preventive additive used here, inorganic salts such as sodium tungstate, sodium molybdate, ammonium molybdate, sodium nitrite and borax, and amine salts such as triethanolamine and diethanolamine are effective. These additives may be added in the range of 0.1 to 2.0% by weight of the lime soap solution used, and the addition amount may be further increased especially when rust prevention is required.

【0028】線材の石灰石けん皮膜処理にあたっては線
材を酸洗により化学的に脱スケールした後、本発明の製
法によって得られた石灰石けんを水に分散させ所定の濃
度にし、浸漬処理して石灰石けんの皮膜を形成させるこ
とが好ましい。また、伸線加工に供する前には線材を充
分乾燥させることが必要である。
In the lime soap film treatment of the wire rod, the wire rod is chemically descaled by pickling, and then the lime soap obtained by the process of the present invention is dispersed in water to a predetermined concentration, and the lime soap is subjected to a dipping treatment. It is preferable to form a film. Further, it is necessary to sufficiently dry the wire material before it is subjected to wire drawing.

【0029】本発明の潤滑剤組成物をりん酸塩処理と組
み合わせて使用する場合は、金属材料表面をりん酸塩処
理した後に充分水洗してから石灰石けん処理する。りん
酸塩処理としてはりん酸鉄系、りん酸亜鉛系、りん酸亜
鉛カルシウム系などが適用でき、その種類を特定するも
のではない。また、形成されるりん酸塩皮膜の皮膜重量
についても特に限定しないが、通常では5〜8g/
2、高加工の場合は10g/m2以上で処理するのが好
ましい。
When the lubricant composition of the present invention is used in combination with a phosphating treatment, the surface of the metal material is phosphating, then thoroughly washed with water and then treated with lime soap. As the phosphate treatment, iron phosphate-based, zinc phosphate-based, zinc calcium phosphate-based, etc. can be applied, and the type thereof is not specified. The weight of the phosphate film formed is not particularly limited, but usually 5 to 8 g /
m 2 and in the case of high processing, it is preferable to process at 10 g / m 2 or more.

【0030】本発明の石灰石けんは従来のものより高い
潤滑性を有し、これを適用することでよりダイス寿命が
伸びて線材の生産性が向上する。
The lime soap of the present invention has higher lubricity than conventional ones, and by applying this, the die life is further extended and the productivity of the wire rod is improved.

【0031】[0031]

【実施例】次に本発明の詳細について実施例、比較例を
あげて具体的に説明する。実施例、比較例に使用した石
けんの構成脂肪酸、生石灰の投入量を第1表に示す。用
いた潤滑剤組成物の潤滑性評価試験方法、および水分を
除く固形分中の組成の測定方法は以下の通りである。な
お、固形分は105℃にて恒量となるまで乾燥させた時
の残査の重量を測定して行った。潤滑性の評価をパイプ
の引き抜き(外面のみによる空引き)による傷の発生
率、伸線加工でのダイス寿命で評価した。それぞれの評
価方法は以下の通り。
EXAMPLES Next, the details of the present invention will be specifically described with reference to Examples and Comparative Examples. Table 1 shows the amounts of the constituent fatty acids and quicklime added to the soaps used in Examples and Comparative Examples. The method for evaluating the lubricity of the used lubricant composition and the method for measuring the composition in the solid content excluding water are as follows. The solid content was measured by measuring the weight of the residue when it was dried at 105 ° C. to a constant weight. The lubricity was evaluated by the rate of scratches caused by pulling out the pipe (empty drawing only on the outer surface) and the die life during wire drawing. Each evaluation method is as follows.

【0032】〔傷の発生率〕外径25.4mm、肉厚
3.0mmt、長さ2000mmの機械構造用炭素鋼管
(STKM13A(S)JIS−G3455)焼鈍材を
外径が20mmとなるように外面のみを引き抜き加工
し、引き抜き後に発生する傷を目視判定によりパイプの
全円周に対する発生率で評価した。例えば、0%は全く
傷の発生が認められなかったことを示し、100%は全
面に傷が発生したことを示す。なお、パイプの引き抜き
はチェーン式ドローベンチを用い、速度17.8m/分
にて引き抜きを行った。
[Scratch Occurrence Rate] An annealed material of carbon steel pipe for machine structure (STKM13A (S) JIS-G3455) having an outer diameter of 25.4 mm, a wall thickness of 3.0 mmt and a length of 2000 mm has an outer diameter of 20 mm. Only the outer surface was subjected to a drawing process, and the scratches that occurred after the drawing were visually evaluated to evaluate the occurrence rate with respect to the entire circumference of the pipe. For example, 0% indicates that no scratch is observed, and 100% indicates that a scratch is generated on the entire surface. The pipe was pulled out using a chain type draw bench at a speed of 17.8 m / min.

【0033】潤滑皮膜処理は室温、17.5%の塩酸に
10分間浸漬して脱スケール処理し、水洗した後、コロ
イダルチタン系表面調整剤プレパレンZ、常温3%液に
一分間浸漬した。その後、80℃、10%のりん酸亜鉛
系処理液(日本パーカライジング(株)製パルボンド4
21WD)に浸漬してりん酸塩皮膜を生成させた。充分
に水洗を行った後、60℃、固形分5%に調整した実施
例ならびに比較例の石灰石けんに3分間浸漬し、110
℃の加熱炉内で1時間乾燥した。
The lubricating film treatment was carried out by immersing in 17.5% hydrochloric acid at room temperature for 10 minutes to perform descaling treatment, washing with water, and then immersing in a colloidal titanium-based surface conditioner prepalene Z, 3% at room temperature for 1 minute. Then, at 80 ° C., 10% zinc phosphate treatment liquid (Palbond 4 manufactured by Nippon Parkerizing Co., Ltd.)
21 WD) to form a phosphate film. After thoroughly washing with water, it was dipped in the lime soap of Example and Comparative Example adjusted to 60 ° C. and solid content of 5% for 3 minutes to obtain 110
It dried for 1 hour in the heating furnace of (degree C).

【0034】処理した材料を80℃、5%のクロム酸水
溶液に浸漬し剥離液中の亜鉛、鉄ならびにカルシウム量
からりん酸塩皮膜と石灰石けん皮膜量を算出した結果、
りん酸塩皮膜量は4.2g/m2で、石灰石けん皮膜量
はいずれの場合も約5g/m2であった。
The treated material was immersed in a 5% chromic acid aqueous solution at 80 ° C., and the amounts of phosphate film and lime soap film were calculated from the amounts of zinc, iron and calcium in the stripping solution.
The phosphate coating amount was 4.2 g / m 2 and the lime soap coating amount was about 5 g / m 2 in each case.

【0035】〔ダイス寿命〕直径5mmの高炭素クロム
軸受鋼鋼材(SUJ2 JIS−G4805)を直径
4.7mmに伸線加工し、随時マイクロメーターで線径
を測定した。線径が0.005mm変化したときの加工
量で評価し、加工量が多いほど良好であることを示す。
潤滑皮膜処理は室温、17.5%の塩酸に7分間浸漬
し、水洗する工程を4回繰り返して脱スケール処理した
後、80℃、濃度10%のりん酸亜鉛カルシウム系のり
ん酸塩皮膜処理液(日本パーカライジング(株)製 商
標:パルボンドー3670X)に浸漬してりん酸塩皮膜
を生成させ、充分に水洗を行った後、60℃、固形分を
5%に調整した実施例、比較例の石灰石けん処理液に3
分間浸漬し、130℃の加熱炉内で乾燥して皮膜を潤滑
皮膜に形成させた。この時りん酸塩皮膜は皮膜重量が約
10g/m2で、石灰石けん皮膜量はいずれの場合も約
3g/m2であった。伸線は単頭式伸線機を用いて伸線
速度は150m/分で行った。
[Die Life] A high carbon chromium bearing steel material (SUJ2 JIS-G4805) having a diameter of 5 mm was wire-drawn to a diameter of 4.7 mm, and the wire diameter was measured with a micrometer at any time. It is evaluated by the processing amount when the wire diameter changes by 0.005 mm, and the larger the processing amount, the better.
Lubrication film treatment is performed by immersing in 17.5% hydrochloric acid at room temperature for 7 minutes and washing with water four times to perform descaling treatment, and then 80 ° C, 10% concentration zinc calcium phosphate-based phosphate film treatment. A phosphate film was formed by immersing in a liquid (trade name: Palbond-3670X manufactured by Nippon Parkerizing Co., Ltd.), washed thoroughly with water, and then at 60 ° C., the solid content was adjusted to 5%. 3 for lime soap treatment liquid
It was immersed for a minute and dried in a heating furnace at 130 ° C. to form a film as a lubricating film. At this time, the phosphate coating had a coating weight of about 10 g / m 2 , and the amount of lime soap coating was about 3 g / m 2 in each case. The wire drawing was performed using a single-head type wire drawing machine at a wire drawing speed of 150 m / min.

【0036】〔石灰石けんの組成算出方法〕製造された
石灰石けんに同量程度のエタノール水(50容量%)を
加え、50℃で約30分間撹拌を行う。アルカリ石けん
をエタノールに溶解させ、濾紙を用いてエタノール水可
溶成分とエタノール水不溶成分に分離する。このとき濾
過される成分はアルカリとアルカリ石けんであり、濾過
されない成分はカルシウム石けんと消石灰である。これ
らの分離物に塩酸を適量添加して酸分解することにより
脂肪酸を得、これをジエチルエーテルで溶解させ、重量
測定によってエタノール水可溶成分とエタノール水不溶
成分に含まれている脂肪酸をそれぞれ定量した。続い
て、エタノール水不溶成分中のカルシウム分、可溶成分
中のナトリウムを原子吸光法を用いて定量した。また、
第1表の脂肪酸組成の平均分子量とエタノール不溶成分
中の脂肪酸量からカルシウム石けん分を算出し、エタノ
ール不溶成分中の脂肪酸量からナトリウム石けん分を算
出した。原子吸光で得られたカルシウムからカルシウム
石けんを生成しているカルシウム分を差し引き、消石灰
分を算出した。同様の方法にてアルカリ分を算出した。
[Calculation Method of Lime Soap] The same amount of ethanol water (50% by volume) is added to the produced lime soap, and the mixture is stirred at 50 ° C. for about 30 minutes. Alkaline soap is dissolved in ethanol and separated into an ethanol water-soluble component and an ethanol water-insoluble component using a filter paper. The components that are filtered at this time are alkali and alkaline soap, and the components that are not filtered are calcium soap and slaked lime. A suitable amount of hydrochloric acid is added to these separated products to decompose them with acid to obtain fatty acids, which are dissolved with diethyl ether, and the fatty acids contained in the ethanol water-soluble component and the ethanol water-insoluble component are quantified by weighing. did. Subsequently, the calcium content in the ethanol-water insoluble component and the sodium content in the soluble component were quantified by an atomic absorption method. Also,
The calcium soap content was calculated from the average molecular weight of the fatty acid composition in Table 1 and the fatty acid content in the ethanol insoluble component, and the sodium soap content was calculated from the fatty acid content in the ethanol insoluble component. The calcium content forming calcium soap was subtracted from the calcium obtained by atomic absorption to calculate the slaked lime content. The alkali content was calculated by the same method.

【0037】なお、構成脂肪酸の次の略号で示される。 C12 :ラウリン酸(飽和脂肪酸) C14 :ミリスチン酸(飽和脂肪酸) C16 :パルミチン酸(飽和脂肪酸) C18 :ステアリン酸(飽和脂肪酸) C16F1 :パルミトレイン酸(不飽和脂肪酸) C18F1 :オレイン酸(不飽和脂肪酸) C18F2 :リノール酸(不飽和脂肪酸) C18F3 :リノレン酸(不飽和脂肪酸)The constituent fatty acids are represented by the following abbreviations. C 12 : lauric acid (saturated fatty acid) C 14 : myristic acid (saturated fatty acid) C 16 : palmitic acid (saturated fatty acid) C 18 : stearic acid (saturated fatty acid) C 16F 1 : palmitoleic acid (unsaturated fatty acid) C 18F 1 : olein Acid (unsaturated fatty acid) C 18F2 : Linoleic acid (unsaturated fatty acid) C 18F3 : Linolenic acid (unsaturated fatty acid)

【0038】実施例1 反応槽に15℃の水を300重量部入れ、撹拌機で強撹
拌しながら第1表に示す組成のナトリウム石けん40重
量部を投入し、生石灰(JIS−R9001、特号、以
下同様)150重量部を徐々に加えて、潤滑剤組成物を
製造した。得られた石灰石けんについて潤滑性を評価し
た。
Example 1 300 parts by weight of water at 15 ° C. was put into a reaction tank, and 40 parts by weight of sodium soap having the composition shown in Table 1 was added thereto while vigorously stirring with a stirrer, and quick lime (JIS-R9001, special issue). 150 parts by weight was gradually added to prepare a lubricant composition. The lubricity of the obtained lime soap was evaluated.

【0039】以下、実施例2〜6、比較例1〜5につい
ては表1に示す組成の物を用いて実施例1と同様の方法
で潤滑剤組成物を作製し、実施例1と同様の評価試験を
行った。ただし、パイプの引き抜きによる評価で明らか
に潤滑性が劣っていた比較例2、3については伸線試験
を実施しなかった。また、実施例1と同様のアルカリ石
けんを用いて石けんを150部、生石灰を150部とし
て組成物の製造を試みたが著しく増粘し、製造は不可能
であった。製造した潤滑剤組成物中の水を含まない石灰
石けんの組成、ならびにアルカリ石けんとカルシウム石
けんの総量に対するアルカリ石けん量の測定結果、皮膜
量の測定結果、潤滑性試験結果を第2表に示した。
For Examples 2 to 6 and Comparative Examples 1 to 5, lubricant compositions were prepared in the same manner as in Example 1 using the compositions shown in Table 1, and the same as in Example 1. An evaluation test was conducted. However, the wire drawing test was not carried out for Comparative Examples 2 and 3 in which the lubricity was obviously inferior in the evaluation by pulling out the pipe. Further, an attempt was made to produce a composition using the same alkali soap as in Example 1 with 150 parts of soap and 150 parts of quick lime, but the viscosity was remarkably increased, and the production was impossible. Table 2 shows the composition of lime soap containing no water in the produced lubricant composition, the measurement result of the amount of alkali soap with respect to the total amount of alkali soap and calcium soap, the measurement result of coating amount, and the lubricity test result. .

【0040】第2表に示された各評価結果から次のこと
が言える。 〔組 成〕製造された潤滑剤組成物の固形分は40〜5
0%であった。 実施例1〜6の潤滑剤組成物は消石灰分が62.0〜
78.0重量%で、アルカリ石けんとカルシウム石けん
の総量に対するアルカリ石けん量が0.30〜0.48
であった。 一方、比較例1の潤滑剤組成物はアルカリ石けんとカ
ルシウム石けんの総量に対するアルカリ石けん量が0.
32であったが、消石灰分が85.6重量%で適切な範
囲を超えていた。 また、比較例2〜4は消石灰分が70.2〜71.1
重量%であったが、アルカリ石けんとカルシウム石けん
の総量に対するアルカリ石けん量が0.02〜0.23
で適切な範囲を超えていた。
The following can be said from the evaluation results shown in Table 2. [Composition] The produced lubricant composition has a solid content of 40 to 5
It was 0%. The lubricant compositions of Examples 1 to 6 have a slaked lime content of 62.0 to
At 78.0% by weight, the amount of alkali soap is 0.30 to 0.48 with respect to the total amount of alkali soap and calcium soap.
Met. On the other hand, in the lubricant composition of Comparative Example 1, the amount of alkali soap was 0.1 with respect to the total amount of alkali soap and calcium soap.
Although it was 32, the content of slaked lime was 85.6% by weight, which was outside the appropriate range. Further, Comparative Examples 2 to 4 have a slaked lime content of 70.2 to 71.1.
Although the content was wt%, the amount of alkali soap was 0.02-0.23 with respect to the total amount of alkali soap and calcium soap.
It was beyond the proper range.

【0041】〔傷の発生率〕 実施例1〜6の潤滑剤組成物は、傷の発生率が何れも
20%以下であった。また、消石灰分が少ないほど傷の
発生率は減少した。 一方、比較例1〜4の潤滑剤組成物は、傷の発生率が
何れも70%以上であり、明らかに潤滑性が劣ってい
た。
[Scratch Occurrence Rate] The lubricant compositions of Examples 1 to 6 all had a scratch occurrence rate of 20% or less. Also, the lower the content of slaked lime, the lower the incidence of scratches. On the other hand, the lubricant compositions of Comparative Examples 1 to 4 all had a scratch occurrence rate of 70% or more, and were clearly inferior in lubricity.

【0042】〔ダイス寿命〕 実施例1〜6の潤滑剤組成物は、4トン以上の伸線が
可能であった。実施例1〜3、実施例4及び5は消石灰
分が少なくないほど傷の発生率が低下していることに対
応してダイス寿命も長くなった。 傷発生率が高かった比較例1はダイス寿命が1トンに
とどまった。また、本発明の潤滑剤組成物を使用して伸
線された線材を6カ月間圧造加工に供したが、加工品の
品質は常に一定で寸法精度に悪影響を及ぼすことはなか
った。
[Die Life] The lubricant compositions of Examples 1 to 6 were capable of drawing 4 tons or more. In Examples 1 to 3 and Examples 4 and 5, the die life was extended corresponding to the fact that the occurrence rate of scratches decreased as the slaked lime content was not small. The die life of Comparative Example 1 having a high scratch occurrence rate was only 1 ton. Further, the wire drawn by using the lubricant composition of the present invention was subjected to forging for 6 months, but the quality of the processed product was always constant and the dimensional accuracy was not adversely affected.

【0043】[0043]

【発明の効果】本発明の石灰石けんを必須成分とする金
属材料の塑性加工用水系潤滑剤組成物を用いることによ
り潤滑性が向上し、伸線加工の生産性を向上させること
が可能となった。
EFFECTS OF THE INVENTION By using the water-based lubricant composition for plastic working of a metal material containing lime soap as an essential component of the present invention, the lubricity is improved, and the productivity of wire drawing can be improved. It was

【0044】[0044]

【表1】 [Table 1]

【0045】[0045]

【表2】 [Table 2]

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI C10M 105:24) C10N 10:02 C10N 10:02 10:04 10:04 30:06 30:06 40:24 Z 40:24 50:02 50:02 80:00 80:00 (72)発明者 澤田 勉 滋賀県坂田郡山東町大字長岡1780番地 近江鉱業株式会社内 (56)参考文献 特開 昭63−69889(JP,A) 特開 昭60−161492(JP,A) 特開 平6−210341(JP,A) 特開 昭56−163047(JP,A) 特開 平7−242893(JP,A) 特許3340835(JP,B2) 特許3340836(JP,B2) (58)調査した分野(Int.Cl.7,DB名) C10M 173/00 - 173/02 C10M 103/06 C10M 105/24 - 105/26 C10M 125/10 C10M 129/28 - 129/46 C10N 10:02 - 10:04 C10N 30:06 C10N 40:24 C10N 50:02 C10N 80:00 C23C 22/60 - 22/67 B21C 9/00 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI C10M 105: 24) C10N 10:02 C10N 10:02 10:04 10:04 30:06 30:06 40:24 Z 40:24 50:02 50:02 80:00 80:00 (72) Inventor Tsutomu Sawada 1780 Nagaoka, Osamu Mining Co., Ltd., Santo-cho, Sakata-gun, Shiga Prefecture (56) Reference JP 63-69889 (JP, A) Kai 60-161492 (JP, A) JP 6-210341 (JP, A) JP 56-163047 (JP, A) JP 7-242893 (JP, A) JP 3340835 (JP, B2) Patent 3340836 (JP, B2) (58) Fields investigated (Int.Cl. 7 , DB name) C10M 173/00-173/02 C10M 103/06 C10M 105/24-105/26 C10M 125/10 C10M 129 / 28-129/46 C10N 10:02-10:04 C10N 30:06 C10N 40:24 C10N 50:02 C10N 80:00 C23C 22/60-22/67 B21C 9/00

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】消石灰、カルシウム石けん、アルカリ、ア
ルカリ石けん及び水の混合物からなる石灰石けんを必須
成分とする金属材料の塑性加工用水系潤滑剤組成物にお
いて、該石灰石けん中の構成脂肪酸全量に対して、炭素
数16以上の飽和脂肪酸を40〜57重量%含み、水分
とアルカリ分を除く石灰石けん固形分の組成が、消石灰
60〜80重量%、カルシウム石けんとアルカリ石けん
の総量が20〜40重量%であり、かつアルカリ石けん
とカルシウム石けんの総量に対するアルカリ石けんの量
の比が0.3〜0.5であることを特徴とする金属材料
の塑性加工用水系潤滑剤組成物。
1. Slaked lime, calcium soap, alkali, a
In a water-based lubricant composition for plastic working of a metal material containing lime soap as an essential component, which comprises a mixture of Lucari soap and water , carbon is added with respect to the total amount of constituent fatty acids in the lime soap.
It contains 40 to 57% by weight of saturated fatty acids of several 16 or more, the composition of lime soap solid content excluding water and alkali is 60 to 80% by weight of slaked lime, and the total amount of calcium soap and alkaline soap is 20 to 40% by weight. A water-based lubricant composition for plastic working of metal materials, wherein the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is 0.3 to 0.5.
【請求項2】りん酸塩系化成処理された金属材料の表面
を、消石灰、カルシウム石けん、アルカリ、アルカリ石
けん及び水の混合物からなる石灰石けんを必須成分と
し、該石灰石けん中の構成脂肪酸全量に対して、炭素数
16以上の飽和脂肪酸を40〜57重量%含み、水分と
アルカリ分を除く石灰石けん固形分の組成が、消石灰6
0〜80重量%、カルシウム石けんとアルカリ石けんの
総量が20〜40重量%であり、かつアルカリ石けんと
カルシウム石けんの総量に対するアルカリ石けんの量の
比が0.3〜0.5である金属材料の塑性加工用水系潤
滑剤組成物に接触させ、次いで加熱乾燥させることを特
徴とする塑性加工用水系潤滑剤組成物を用いた金属材料
表面処理方法。
2. A surface of a metal material which has been subjected to a phosphate conversion treatment is treated with slaked lime, calcium soap, alkali or alkali stone.
Lime soap consisting of a mixture of soap and water is an essential component, and the number of carbon atoms is based on the total amount of constituent fatty acids in the lime soap.
The composition of lime soap solids containing 40 to 57% by weight of 16 or more saturated fatty acids and excluding water and alkali is slaked lime 6.
0 to 80% by weight, the total amount of calcium soap and alkali soap is 20 to 40% by weight, and the ratio of the amount of alkali soap to the total amount of alkali soap and calcium soap is 0.3 to 0.5 A metal material using the water-based lubricant composition for plastic working, which is brought into contact with the water-based lubricant composition for plastic working and then dried by heating.
Surface treatment method.
JP17812495A 1995-06-21 1995-06-21 Aqueous lubricant composition for plastic working of metal materials and surface treatment method thereof Expired - Lifetime JP3462632B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (2)

Publication Number Publication Date
JPH093476A JPH093476A (en) 1997-01-07
JP3462632B2 true JP3462632B2 (en) 2003-11-05

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Country Link
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009191334A (en) * 2008-02-15 2009-08-27 Kobe Steel Ltd Steel member for plastic working, method for producing the same, and plastic-worked product
JP5374232B2 (en) * 2008-06-20 2013-12-25 株式会社神戸製鋼所 Steel for plastic working, method for producing the same, and plastic processed product
JP2010018829A (en) * 2008-07-09 2010-01-28 Sumitomo Metal Ind Ltd Lubricated steel sheet and treatment liquid for forming lubricant film
JP7263154B2 (en) * 2019-06-28 2023-04-24 日本パーカライジング株式会社 Humidifier and processing system for cold drawing

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