WO2005084837A1 - Method for treatment of fly ash involving fixation of carbon dioxide - Google Patents

Method for treatment of fly ash involving fixation of carbon dioxide Download PDF

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Publication number
WO2005084837A1
WO2005084837A1 PCT/JP2005/002375 JP2005002375W WO2005084837A1 WO 2005084837 A1 WO2005084837 A1 WO 2005084837A1 JP 2005002375 W JP2005002375 W JP 2005002375W WO 2005084837 A1 WO2005084837 A1 WO 2005084837A1
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Prior art keywords
fly ash
washing
liquid
solid
solution
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PCT/JP2005/002375
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French (fr)
Japanese (ja)
Inventor
Taro Aichi
Hiroshi Asada
Akiyoshi Horiuchi
Tetsuo Dohi
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Dowa Mining Co., Ltd.
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Publication of WO2005084837A1 publication Critical patent/WO2005084837A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/46Sulfates
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/58Treatment of water, waste water, or sewage by removing specified dissolved compounds
    • C02F1/62Heavy metal compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation

Definitions

  • the present invention is intended for fly ash collected from combustion exhaust gas at the time of incineration of municipal solid waste or the like, or fly ash collected from exhaust gas generated at the time of melting ash or dust during incineration or the like.
  • This is a wet treatment method that also fixes carbon dioxide.Specifically, after a process that consumes a large amount of carbon dioxide, the C a component, pb component, gangue component, Zn component, etc. contained in the fly ash are removed.
  • the present invention relates to a processing method for separating and recovering in a form that can be effectively used.
  • Waste from general establishments and households (referred to as “municipal waste” or “general waste”) is collected at municipal waste incineration facilities, industrial waste incineration plants, etc., and incinerated. I have. At that time, incineration ash and fly ash generated from the incinerator are deposited at the final disposal site through intermediate treatment such as chemical treatment, melting treatment, and cement kiln treatment.
  • Patent Document 1 JP-A-7-1095333
  • Patent Literature 2 Japanese Patent Application Laid-Open No. H08-117177
  • Patent Literature 3 Japanese Patent Application Laid-Open No. H08-141459
  • Patent Document 4 Japanese Unexamined Patent Application Publication No. 2000-1-1103
  • Patent Document 5 Japanese Patent Application Laid-Open Publication No. 2000-1-3 4 8 6 2 7
  • Patent Document 6 Japanese Patent Application Laid-Open Publication No. 2003-16664 829
  • Patent Document 7 JP-A-8-36555
  • Patent Document 8 Japanese Patent Application Laid-Open No. 8-323231
  • Patent Document 9 Japanese Unexamined Patent Application Publication No. 2000-111
  • Patent Document 10 Japanese Patent Application Laid-Open No. 2000-2004-271
  • Patent Literature 11 Japanese Patent Application Laid-Open No. 200-02-111429
  • Patent Document 12 Japanese Patent Application Laid-Open Publication No. 2003-202015 Problem to be Solved by the Invention
  • fly ash contains a large amount of Ca, so it is not possible to obtain in the intermediate process.
  • the gangue residue byproducts gypsum (C a S 0 4) and contains a lot Mau. Since this residue has high Pb quality, it is desired to use it effectively for lead production. However, since it has a large gypsum content, its use as a raw material for lead production has a problem in terms of thermal energy.
  • the present invention relates to a process for recovering heavy metals by treating fly ash
  • Fly ash contains a large amount of Zn and often Pb. To use these metals effectively, it is preferable to use Zn for wet zinc smelting and Pb for lead sintering together with other gangue components.
  • the present inventors have conducted intensive studies on the process of treating fly ash that makes it possible to use Zn and pb, and as a result, firstly, in the washing step, as much Ca as possible was dissolved in “liquid” as much as possible and separated and collected. It has been found that it is extremely advantageous to reduce the amount of Ca remaining on the solids side of the washed fly ash as much as possible.
  • Ca is calcium carbonate (Ca CO
  • the present invention has been completed based on these findings.
  • a method for treating fly ash, which also serves to fix carbon dioxide, is provided.
  • the solution after decalcification obtained in the step [4] is returned to the step [1] and reused as a liquid for washing fly ash.
  • a method for treating fly ash is also provided.
  • the after-liquid obtained in the step [9] can be reused by returning it to the step [6] or [8] as [1] or [5], or as repulping water.
  • step [10] the by leaching with sulfuric acid-containing aqueous solution solids containing the Zn compound and CaS 0 4 obtained in step [9], the step of shifting the Zn leachate side (sulfuric leaching step 2) ,
  • the present invention has the following advantages.
  • the gypsum content in the Pb-containing gangue residue obtained as a by-product can be reduced when treated by a process using sulfuric acid immersion. Therefore, the Pb-containing residue is obtained in a form that can be easily used for lead production, and recycling can be promoted.
  • FIG. 1 is a flowchart showing an example of a fly ash treatment process to which the present invention is applied. Preferred embodiments of the invention
  • the fly ash treatment method of the present invention can be applied to various fly ash discharged from incinerators and melting furnaces of waste treatment facilities and the like, or mixed fly ash thereof. Above all, it is effective to apply to fly ash having a high Ca content of, for example, 15 to 30% by mass.
  • FIG. 1 shows an example of the processing flow of the present invention.
  • [1] to [11] in FIG. 1 correspond to the steps [1] to [11] described in the claims.
  • description will be given along the steps [1] to [11].
  • fly ash mixture with a low pulp concentration. If the fly ash is agglomerated and agglomerated, as in the case where the fly ash is conditioned, it is desirable to grind it in advance. This is because if the fly ash does not become well dispersed in the liquid at the time of washing, the dissolution of Ca will not proceed easily.
  • the liquid for washing may be water, but after the step [4], the liquid can be reused.
  • a fly ash mixture having a very low pulp concentration (PD) of 5 to 100 g / L is used as the washing ash mixture during washing.
  • the pulp concentration can be in the range of 0.01 to 100 g / L, but if the pulp concentration is too low, the amount of liquid to be treated by solid-liquid separation increases and it becomes uneconomical. It is better to do within the range. Practically, it is preferably from 10 to 100 g / L, and more preferably from 30 to 50 g / L.
  • GZL ratio 0.01 ⁇ ; L. 0, temperature 5 ⁇ 50 ° C, treatment time 10 ⁇ : pH stable within 5 ⁇ 60 minutes after the start of treatment It is desirable to perform the stirring with such strength as to cause
  • Carbon dioxide in this step is fixed as Ca (HC0 3) 2.
  • carbon dioxide remains in fixed as CaC 0 3.
  • the amount of carbon dioxide fixed in the washing step of the present invention is about twice the amount fixed by the conventional method such as Patent Documents 7 and 8, The effect of fixing carbon dioxide is great.
  • the C0 2 gas generated in about manufacturing ⁇ such as Cu or Zn utilized in the present process, it can contribute to reducing carbon dioxide emissions complexes.
  • the slurry after washing is subjected to solid-liquid separation. Since Ca (HC0 3) 2 is dissolved in the liquid, It can be recovered as a solution after washing. In addition, the amount of cleaning residue is greatly reduced compared to the original fly ash due to the decrease in the amount of Ca.
  • the treatment time may be such that the added Ca0 or Ca (0H) 2 reacts and the pH is settled (for example, 5 to 60 minutes).
  • the temperature may be about 10 to 50 ° C.
  • the cleaning residue obtained in the step [2] is subjected to a process of recovering a Pb-containing gangue residue usable for lead production and a Zn-containing liquid usable for wet sub-dust production.
  • step [5] repulp and sulfuric acid leaching are performed.
  • the pulp concentration is preferably about 100 to 300 g / L before leaching.
  • sulfuric acid Zn is transferred to the leaching solution side, and Pb and gangue components are retained on the leaching residue side. However, some gangue components also migrate to the leachate side.
  • the pH during leaching is controlled between 1 and 3.5. Increasing the acid concentration so that the pH is less than 1 does not significantly change the leaching rate of Zn. Leaching at a pH of 1.5 to 2.5 is more preferred, including economics. It is desirable that the temperature be 20 to 90 ° C and the leaching time be 30 to 120 minutes.
  • Neutralization is performed following leaching. This process precipitates gangue components that have been leached once.
  • As the neutralizing agent and NaOH, CaO, Ca (OH) 2, CaC 0 3 can be used.
  • the pH at the time of middle-handed mouth is controlled to 3.5 to 5, preferably 3.5 to 4. Most of the Ca in the fly ash has been removed by the previous washing process, so a large amount of gypsum will not be generated in this neutralization process.
  • the temperature can be between 20 and 90 ° C.
  • the neutralized slurry is subjected to solid-liquid separation to recover the post-solution containing Zn and the residue containing Pb.
  • the after-solution containing Zn can be used as a raw material for wet zinc production.
  • Pb-containing residue includes Pb component and Si0 2, gangue components such as AI2O3 mainly comprising pb S 0. Since this Pb-containing residue has a small amount of accompanying gypsum, it can be suitably used as a raw material for lead production.
  • This solid content is used as a raw material for wet zinc production by, for example, treating it in the following step [10].
  • the back solution can be used as [1] or [5], or returned to the process of [6] or [8] as repulp water.
  • the step [9] Zn compound obtained in, repulped solids containing CaS 0 4, leaching with sulfuric acid. This transfers Zn to the leachate side in the form of ZnS O ⁇ . No ,.
  • the lump concentration is preferably about 100 to 100 g / L before leaching.
  • the pH during leaching should be controlled between 0.1 and 4.
  • the temperature can be between 20 and 90 ° C and the leaching time can be between 5 and 120 minutes.
  • the leached slurry is subjected to solid-liquid separation to recover the post-solution containing ZnS O and the solid content of CaS C (gypsum).
  • ZnS 0 4 containing after liquid can be used as an electrolyte of the wet zinc made ⁇ .
  • CaS0 4 is available in a variety of industrial fields.
  • composition analysis was performed. The results are shown in Table 2. On the other hand, a composition analysis was also performed on the solution after washing. The results are shown in Table 3.
  • the water to be used repeatedly is defined as [30] after about 30 L of the post-solution obtained in the step [4] of Example 2 is returned as washing water each time, and after the same treatment process has already been repeated for 4 charges, This is the post-liquid obtained in step 4) (however, distilled water is used for the first charge).
  • the mixture was stirred at 30 ° C for 60 minutes while blowing C02 gas into the mixed fly ash at a flow rate of 30 L / min.
  • the C0 2 gas was used to collect the gas discharged from the neutralization step of the Zn-made ⁇ field.
  • the obtained slurry was subjected to solid-liquid separation with a filter to obtain a liquid after washing and a washing residue.
  • composition analysis was performed. Table 6 shows the results. On the other hand, a composition analysis was also performed on the solution after washing. Table 7 shows the results.
  • Sulfuric acid leaching was performed by stirring (step [5]).
  • CaCOa was added to the treatment liquid (the slurry after leaching) to adjust the pH to 4, and the mixture was stirred for 60 minutes to perform neutralization (step [6]).
  • the liquid temperature was 30 ° C.
  • solid-liquid separation was performed (Step [7]) to obtain a Zn-containing post-solution and a Pb-containing residue.
  • Table 8 shows the analysis results of the solution containing Zn. After the Pb-containing residue was sufficiently dried at 105 ° C, the composition was analyzed.
  • Table 9 shows the results. Comparing Table 4 (Comparative Example) and Table 8 (Inventive Example), in the inventive example, the Zn concentration in the liquid after Zn-containing was higher than that in the comparative example, and the C1 concentration was lower. In other words, in the invention example The resulting Zn-containing post-solution is very advantageous for use as a raw material for wet zinc production.
  • the composition was analyzed. Table 10 shows the results. Composition analysis was also performed on the after solution (after Ca removal). Table 11 shows the results. As described above, the analyzed post-Ca-removed solution was used as described above, and at this stage, 30 de-Ca-removed solution was returned as washing water, and about 3 L of the bleed-off operation was already repeated four times. This is a solution obtained by performing the above charge, that is, a solution after removing Ca after performing five consecutive charges, and the composition fluctuation due to repetition is almost stable. Table 1 0, as can be seen from Table 1 1, the CaC 0 3 available in the resulting species s field from the wash after liquid quality is recovered according to the present invention.
  • the amount of Ca dissolved in the solution after Ca removal was significantly smaller than that in the solution after washing even though Ca 0 was added, confirming that the solution can be used repeatedly as washing water. Was done.
  • the carbon dioxide consumed in the cleaning process was consequently fixed in the form of CaCO 3 , and an effect of reducing the amount released to the atmosphere was recognized.
  • the post-treatment liquid containing Zn obtained in the step [7] (the one in Table 8) was subjected to the treatment of the step [8] and thereafter. That is, slurried lime Ca 0 was added to the solution after the Zn content while stirring to neutralize (step [8]). At that time, the pH was monitored so that the pH became 9. The temperature was 40 ° C and the reaction time was 60 minutes. This slurry was subjected to solid-liquid separation (step [9]), and a Zn compound mainly composed of Zn ⁇ and CaSO 4 were recovered as solids. In addition, the post-solution was recovered. The liquid after this could be reused as water, for example, returned to step [1] or step [5].
  • Pa was repulped residue containing Zn compound and CaS 0 4 recovered as solids Sulfuric acid was added to the mixture to adjust the pH to 2, and the mixture was stirred at 60 ° C. for 20 minutes to perform sulfuric acid leaching (step [10]). Then solid-liquid fraction leaving the performed (step [11]), were recovered after liquid and CAS0 4 (gypsum) solids principal containing ZnS04. The post-solution containing ZnSO was gradely usable as a raw material for wet zinc production. On the other hand, the obtained gypsum had relatively few impurities and could be used in various fields.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Inorganic Chemistry (AREA)
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Abstract

A method for the treatment of a fly ash involving the fixation of carbon dioxide, which comprises [1] a step (washing step) of washing a fly ash in a fluid having a pulp concentration of 5 to 100 g/L, while blowing a CO2 gas into the fluid, to thereby dissolve a Ca component as Ca(HCO3)2, and [2] a step of subjecting the slurry formed in the above washing step to a solid-liquid separation, to thereby recover Ca(HCO3)2 in a solution after washing and also recover a solid component as a washing residue. The above solution after washing can be used for producing CaCO3. On the other hand, the above washing residue has a low Ca content, which results in the by-production of a Pb-containing residue having a low content of gypsum through subjecting the washing residue to the leaching with sulfuric acid, and the Pb-containing residue is useful in Pb refining. Further, the solution after the separation of the Pb-containing residue can be used as a raw material for Zn refining.

Description

明細書 二酸化炭素の固定を兼ねた飛灰の処理方法 技術分野  Description Fly ash treatment method that also serves to fix carbon dioxide
本発明は、 都市ごみ等の焼却時の燃焼排ガスから採取される飛灰、 あるいは焼 却時の灰分やダスト類を溶融処理等する際に発生する排ガス等から採取される飛 灰を対象とした二酸化炭素の固定を兼ねた湿式処理法であって、 詳しくは二酸化 炭素を多量に消費する処理を経て、 その飛灰中に含まれる C a分、 p b分、 脈石 成分、 Z n分などを有効利用しやすい形で分離回収する処理方法に関する。 従来技術  The present invention is intended for fly ash collected from combustion exhaust gas at the time of incineration of municipal solid waste or the like, or fly ash collected from exhaust gas generated at the time of melting ash or dust during incineration or the like. This is a wet treatment method that also fixes carbon dioxide.Specifically, after a process that consumes a large amount of carbon dioxide, the C a component, pb component, gangue component, Zn component, etc. contained in the fly ash are removed. The present invention relates to a processing method for separating and recovering in a form that can be effectively used. Conventional technology
一般事業所や一般家庭から排出されるごみ ( 「都市ごみ」 または 「一般廃棄物」 と称されている) は、 都市ごみ焼却施設や産業廃棄物焼却工場等に集められ、 焼 却処分されている。 その際に焼却炉から発生する焼却灰や飛灰は、 薬液処理、 溶 融処理、 セメントキルン処理等の中間処理を経て最終処分場に堆積される。  Waste from general establishments and households (referred to as “municipal waste” or “general waste”) is collected at municipal waste incineration facilities, industrial waste incineration plants, etc., and incinerated. I have. At that time, incineration ash and fly ash generated from the incinerator are deposited at the final disposal site through intermediate treatment such as chemical treatment, melting treatment, and cement kiln treatment.
しかし、 溶融炉ゃセメントキルン等での中間処理においては、 蒸気圧の高い Z n、 p b、 C d 等の重金属が炉内で揮発して排ガスに入り、 その後、 排ガス処 理設備の中で凝縮して再び飛灰となってしまうという問題があつた。 この再度の 飛灰中には、 C I 、 N a、 C a と共に、 Z n、 p b、 C u、 C d 等の重金属が多 量に含まれており、 これらの元素の回収を含めた安定した処理方法が求められて いた。  However, in the intermediate treatment in the melting furnace and cement kiln, heavy metals such as Zn, pb, and Cd with high vapor pressure volatilize in the furnace and enter the exhaust gas, and then condense in the exhaust gas treatment equipment. Then, there was a problem that it became fly ash again. The fly ash contained a large amount of heavy metals such as Zn, pb, Cu, and Cd, as well as CI, Na, and Ca, and was stable including the recovery of these elements. A treatment method was required.
下記特許文献には種々の飛灰処理方法が提案されている。  Various fly ash treatment methods are proposed in the following patent documents.
特許文献 1 :特開平 7 - 1 0 9 5 3 3号公報  Patent Document 1: JP-A-7-1095333
特許文献 2 :特開平 8— 1 1 7 7 2 4号公報  Patent Literature 2: Japanese Patent Application Laid-Open No. H08-117177
特許文献 3 :特開平 8 - 1 4 1 5 3 9号公報  Patent Literature 3: Japanese Patent Application Laid-Open No. H08-141459
特許文献 4 :特開 2 0 0 1— 1 1 3 2 4 2号公報  Patent Document 4: Japanese Unexamined Patent Application Publication No. 2000-1-1103
特許文献 5 :特開 2 0 0 1 - 3 4 8 6 2 7号公報  Patent Document 5: Japanese Patent Application Laid-Open Publication No. 2000-1-3 4 8 6 2 7
特許文献 6 :特開 2 0 0 3— 1 6 4 8 2 9号公報 特許文献 7 :特開平 8— 3 6 5 5号公報 Patent Document 6: Japanese Patent Application Laid-Open Publication No. 2003-16664 829 Patent Document 7: JP-A-8-36555
特許文献 8 :特開平 8— 3 2 3 3 2 1号公報  Patent Document 8: Japanese Patent Application Laid-Open No. 8-323231
特許文献 9 :特開 2 0 0 0— 1 1 7 2 2 1号公報  Patent Document 9: Japanese Unexamined Patent Application Publication No. 2000-111
特許文献 1 0 :特開 2 0 0 0 - 1 4 4 2 7 1号公報  Patent Document 10: Japanese Patent Application Laid-Open No. 2000-2004-271
特許文献 1 1 :特開 2 0 0 2— 1 1 4 2 9号公報  Patent Literature 11: Japanese Patent Application Laid-Open No. 200-02-111429
特許文献 1 2 :特開 2 0 0 3— 2 0 1 5 2 4号公報 発明が解決しょうとする課題  Patent Document 12: Japanese Patent Application Laid-Open Publication No. 2003-202015 Problem to be Solved by the Invention
上記各特許文献の湿式処理法は、 飛灰に含まれている重金属類を安定な形で分 離回収するうえで有効であると考えられる。 し力、し、 これらの技術は重金属類を 回収することに主眼が置かれており、 C a の有効利用、 および脈石成分の有効利 用の観点に立てば、 更なる改善が望まれるところである。  It is considered that the wet treatment methods disclosed in the above patent documents are effective in separating and recovering heavy metals contained in fly ash in a stable form. These technologies focus on recovering heavy metals, and from the standpoint of effective use of Ca and effective use of gangue components, where further improvements are desired. is there.
一方、 本出願人は、 飛灰中の Z n を湿式亜鉛製鍊工程に供用できる最も好まし い形態で回収することを意図した飛灰処理方法として、 塩酸酸性水溶液で飛灰を 浸出する工程を採用した処理法を特願 2 0 0 3 - 3 6 5 7 0 6号として提案した。 これによれば、 中和澱物残渣として、 Z n リッチでその他の重金属類もリッチに 同伴し、 かつ S i や A l がほとんど含まれてこないものを回収することが可能と なる。 この残渣は湿式亜鉛製鍊工程に供給するための原料として利用価値が高い。  On the other hand, as a fly ash treatment method intended to recover Zn in fly ash in the most preferable form that can be used in a wet zinc production process, a process of leaching fly ash with an aqueous hydrochloric acid solution is proposed. A processing method that employs the above-mentioned method is proposed as Japanese Patent Application No. 2003-36567706. According to this method, it is possible to recover the neutralized residue which is rich in Zn and enriched with other heavy metals and hardly contains Si and Al. This residue is highly useful as a raw material for supplying to the wet zinc production process.
しかしながら、 この処理法にも問題がある。 すなわち、 得られる残渣には塩濃 度の高い液が付着するため、 製鍊工程で受け入れ可能な塩素量によって当該残渣 の使用量が制限を受けるのである。 この制限を回避するには付着した液を除去す るための処理が必要となる。 また、 塩酸浸出を用いる処理は硫酸浸出の場合と比 ベ、 コス卜が割高となる。  However, there is a problem with this method. That is, since a liquid with a high salt concentration adheres to the obtained residue, the amount of the residue used is limited by the amount of chlorine that can be accepted in the production process. In order to avoid this limitation, a process for removing the adhering liquid is required. In addition, treatment using hydrochloric acid leaching is more expensive than sulfuric acid leaching.
他方、 コスト面で有利な硫酸浸出のプロセスを用いて湿式亜鉛製鍊に供給可能 な Z n 資源を分離回収しょうとすると、 飛灰中には多量の C a が存在するため途 中工程で得られる副産物の脈石残渣中には石膏 (C a S 0 4 ) が多く含まれてし まう。 この残渣は P b 品位が高いので鉛製鍊に有効利用したいところであるが、 石膏含有量が多いのでこれを鉛製鍊の原料として用いることは熱エネルギー上問 題がある。 ところで、 大気中に放出される二酸化炭素を飛灰の湿式処理に利用し、 反応生 成物に形を変えることで固定することができれば、 地球温暖化防止に寄与できる。 特許文献 7〜 1 2には飛灰の処理過程で二酸化炭素の吹き込みを行うプロセスが 開示されている力 いずれも基本的には Ca 分を直接 Ca C03 澱物に変えるこ とに二酸化炭素が利用されているに過ぎず、 二酸化炭素の消費量はあまり多くな い。 温暖化防止の観点からは、 より多くの二酸化炭素を消費する処理方法が望ま れる。 On the other hand, if it is attempted to separate and recover Zn resources that can be supplied to wet zinc production using a sulfuric acid leaching process that is advantageous in terms of cost, fly ash contains a large amount of Ca, so it is not possible to obtain in the intermediate process. is the gangue residue byproducts gypsum (C a S 0 4) and contains a lot Mau. Since this residue has high Pb quality, it is desired to use it effectively for lead production. However, since it has a large gypsum content, its use as a raw material for lead production has a problem in terms of thermal energy. By the way, if carbon dioxide released into the atmosphere can be used for wet processing of fly ash and fixed by changing its form into reaction products, it can contribute to the prevention of global warming. Carbon dioxide and this varying the Ca content in Patent Document 7-1 2 forces both basically process for performing blowing of carbon dioxide in the process of fly ash are disclosed in the direct Ca C0 3 lees product is It is only used and consumes very little carbon dioxide. From the viewpoint of global warming prevention, a treatment method that consumes more carbon dioxide is desired.
そこで本発明は、 飛灰を処理して重金属類を回収するプロセスにおいて、 特に、 i Ca 分の有効利用、  Therefore, the present invention relates to a process for recovering heavy metals by treating fly ash,
ii) Pb 含有脈石成分の有効利用、 ii) Effective use of Pb-containing gangue components,
iii ) 二酸化炭素の固定化促進、 iii) promotion of carbon dioxide fixation,
iv) 塩酸浸出プロセスよりも低コスト化、 iv) Lower cost than hydrochloric acid leaching process,
を目標に掲げ、 これらを一挙に実現することを目的とする。 課題を解決するための手段 The goal is to achieve these all at once. Means for solving the problem
飛灰中には Zn が多量に含まれ、 Pb も含まれる場合が多い。 これらの金属を 有効利用するには、 Zn は湿式亜鉛製練に用い、 Pb は他の脈石成分と共に鉛製 鍊に用いるのが好適である。 発明者らはそのような Zn や pb の利用を可能にす る飛灰の処理プロセスを鋭意検討した結果、 まず洗浄工程で Ca 分をできるだけ 多く 「液中」 に溶かして分離回収すること、 つま り、 洗浄された飛灰の固形分側 に留まる Ca 分の量をできるだけ減少させることが極めて有利となることを見出 した。  Fly ash contains a large amount of Zn and often Pb. To use these metals effectively, it is preferable to use Zn for wet zinc smelting and Pb for lead sintering together with other gangue components. The present inventors have conducted intensive studies on the process of treating fly ash that makes it possible to use Zn and pb, and as a result, firstly, in the washing step, as much Ca as possible was dissolved in “liquid” as much as possible and separated and collected. It has been found that it is extremely advantageous to reduce the amount of Ca remaining on the solids side of the washed fly ash as much as possible.
最初の洗浄工程で Ca 分を液中に溶かすには、 a) 飛灰のパルプ濃度が非常に 薄い飛灰混合液を作ること、 b) その飛灰混合液に多量の C02 ガスを吹き込ん で一旦生成する不溶性の Ca C03 を更に Ca(H C03 ) 2 にまで変化させて溶 解させること、 が非常に有効であることがわかつた。 The dissolved in a liquid in Ca content in the first washing step, a) pulp concentration of fly ash to make a very thin fly ash mixture, b) by blowing a large amount of C0 2 gas to the fly ash mixture once more Ca (H C0 3) the Ca C0 3 insoluble generating 2 by changing it to dissolve to a, it was divide is very effective.
このとき、 C02 ガスを多量に吹き込む必要があるので、 これは二酸化炭素の 固定促進につながる。 また、 洗浄後の残渣の量が大幅に減少するので、 これを硫 酸浸出で処理する場合に生成する脈石残渣の量も減少し、 その脈石残渣に随伴す る石膏量を大幅に低減することができる。 また Ca は炭酸カルシウム (Ca CO At this time, it is necessary to blow the C0 2 gas in a large amount, which leads to a fixed promoting carbon dioxide. Also, since the amount of residue after washing is greatly reduced, the amount of gangue residue generated when this is treated by sulfuric acid leaching is also reduced, and the amount of gangue residue accompanying the gangue residue is reduced. Gypsum amount can be greatly reduced. Ca is calcium carbonate (Ca CO
3 ) や石膏 (Ca S04 ) として分離回収できる。 3) and gypsum (Ca S04) can be separated and collected.
本発明はこれらの知見に基づいて完成したものである。  The present invention has been completed based on these findings.
すなわち、 上記目的を達成するために、 本発明によれば、  That is, according to the present invention, in order to achieve the above object,
[1] 飛灰をパルプ濃度 5〜1 0 0 gZL (リッ トル) の液中で C O 2 ガスを吹 き込みながら洗浄することにより、 Ca 分を Ca(HC03)2 として溶解させるェ 程 (洗浄工程) 、 [1] fly ash by washing with write attempts blowing of CO 2 gas in the liquid of the pulp concentration 5~1 0 0 gZL (liters), as E dissolving the Ca content as Ca (HC0 3) 2 ( Washing process),
[2] 前記洗浄工程で得られたスラリーを固液分離することにより、 Ca(HC 03)2 を洗浄后液中に回収するとともに、 固形分を洗浄残渣として回収する工程、 [2] by solid-liquid separation of the resulting slurry at the cleaning step, the recovering of Ca (HC 0 3) 2 during washing after liquid, recovering the solids as the washing residue,
を有する、 二酸化炭素の固定を兼ねた飛灰の処理方法が提供される。 A method for treating fly ash, which also serves to fix carbon dioxide, is provided.
その際、 製鍊工場で発生する C 02 ガスを前記 [1] の工程に使用することで、 製鍊工場から大気中に放出される二酸化炭素量を低減することができる。 また、 洗浄に際しては攪拌を行うことが望ましい。 At that time, the use of C 0 2 gas generated in the manufacturing鍊工park steps of [1], it is possible to reduce the amount of carbon dioxide released into the atmosphere from the manufacturing鍊工field. In addition, it is desirable to perform stirring during washing.
また、 前記 [2] の洗浄后液を処理するために、 [1] [2]の工程の後、  Further, in order to treat the post-washing solution of the above [2], after the steps of [1] and [2],
[3] 前記 [2] の洗浄后液に CaOまたは Ca(OH)2を添加することにより Ca( H C 03) 2 を CaC03 に変える工程、 [3] the step of changing the Ca (HC 03) 2 a CAC0 3 by adding CaO or Ca (OH) 2 to cleaning after solution of the [2],
[4] 前記 [3] の工程で得られたスラ リーを固液分離することにより、 CaC 03 を固形分として分離回収する工程、 [4] the by solid-liquid separation and the resulting slurries in the process of [3], the step of separating and recovering the CaC 0 3 as a solid,
を有し、 必要に応じて前記 [4] の工程で得られた脱 Ca 后液を前記 [1] の工程に 戻して飛灰を洗浄するための液として再利用する、 二酸化炭素の固定を兼ねた飛 灰の処理方法が提供される。 If necessary, the solution after decalcification obtained in the step [4] is returned to the step [1] and reused as a liquid for washing fly ash. A method for treating fly ash is also provided.
他方、 前記 [2] の洗浄残渣を処理するために、 [1] [2]の工程の後、  On the other hand, in order to treat the washing residue of [2], after the steps of [1] and [2],
[5] 前記 [2] の洗浄残渣を pHが 1〜3. 5の硫酸含有水溶液で浸出すること により、 Zn を浸出液側に移行させる工程 (硫酸浸出工程 1) 、  [5] A step of leaching the washing residue of the above [2] with a sulfuric acid-containing aqueous solution having a pH of 1 to 3.5 to transfer Zn to the leaching solution side (sulfuric acid leaching step 1),
[6] 前記 [5] の浸出後のスラリー (固液混合物) にアルカリを添加して p Hが 3. 5〜5となるように中和する工程 (中和工程 1) 、  [6] a step of adding alkali to the leached slurry (solid-liquid mixture) of the above [5] to neutralize so that the pH becomes 3.5 to 5 (neutralization step 1);
[7] 前記 [6] の中和後のスラリーを固液分離することにより、 Zn 含有后液と P 含有残渣を回収する工程、  [7] a step of recovering the Zn-containing post-solution and the P-containing residue by solid-liquid separation of the neutralized slurry of the above [6],
を有する二酸化炭素の固定を兼ねた飛灰の処理方法が提供される。 また、 Zn と Ca S 04 を回収するために、 前記 [1] [2] [5] [6] [7] の工程の後、 [8] 前記 [7] の Zn 含有后液に CaOまたは Ca(OH)2を添加して ρ Ηが 5〜And a method for treating fly ash that also serves to fix carbon dioxide. In order to recover Zn and Ca S 04, after the step [1] [2] [5] [6] [7], [8] CaO or Ca was added to the post-Zn-containing solution of [7]. (OH) 2 is added to make ρ 5 5 ~
9になるように中和することにより、 Zn 化合物、 CaS 04 を生成させる工程By neutralizing to be 9, Zn compounds, the step of generating a CaS 0 4
(中和工程 2)、 (Neutralization step 2),
[9] 前記 [8] の中和後のスラリーを固液分離することにより、 Zn 化合物およ び CaS 04 を固形分として回収する工程、 [9] the by solid-liquid separation of the slurry after neutralization of [8], recovering the Zn compound and CaS 0 4 as solid content,
を有する二酸化炭素の固定を兼ねた飛灰の処理方法が提供される。 And a method for treating fly ash that also serves to fix carbon dioxide.
この場合、 前記 [9] の工程で得られた后液を [1] または [5] 、 あるいはリパル プ水として [6] 、 [8] の工程などに戻して再利用することができる。  In this case, the after-liquid obtained in the step [9] can be reused by returning it to the step [6] or [8] as [1] or [5], or as repulping water.
さらに、 湿式亜鉛製鍊に使用できる ZnS 0 * 含有液を回収するために、 前記 [1] [2] [5] [6] [7] [8] [9] の工程の後、  Further, in order to collect a ZnS 0 * -containing liquid that can be used for wet zinc production, after the steps [1] [2] [5] [6] [7] [8] [9]
[10] 前記 [9] の工程で得られた Zn 化合物および CaS 04 を含有する固形 分を硫酸含有水溶液を用いて浸出することにより、 Zn を浸出液側に移行させる 工程 (硫酸浸出工程 2) 、 [10] the by leaching with sulfuric acid-containing aqueous solution solids containing the Zn compound and CaS 0 4 obtained in step [9], the step of shifting the Zn leachate side (sulfuric leaching step 2) ,
[11] 前記 [10]の浸出後のスラリーを固液分離することにより、 ZnS 04 含 有后液と、 CaS 04 (石膏) 主体の (すなわち CaS 04 が 8 0質量% '以上含 まれる) 固形分を回収する工程、 [11] by slurrying the solid-liquid separation after leaching of the [10], ZnS 0 4 and containing perforated after solution, CaS 0 4 (gypsum) of the principal (ie CaS 0 4 8 0 wt% 'or more free The process of collecting solids,
を有する二酸化炭素の固定を兼ねた飛灰の処理方法が提供される。 And a method for treating fly ash that also serves to fix carbon dioxide.
本発明は以下のようなメリッ トを有する。  The present invention has the following advantages.
(1) 飛灰に多量に含まれる Ca の大部分をはじめに洗浄工程で液中に溶解させ てしまうので、 処理すべき洗浄残渣の量が低減できる。  (1) Most of the Ca contained in the fly ash in large quantities will be dissolved in the liquid in the cleaning process first, so the amount of cleaning residues to be treated can be reduced.
(2) その洗浄残渣は Ca 分が低減されているので、 硫酸浸漬を用いたプロセス で処理した際、 副産物として得られる Pb 含有脈石残渣中の石膏含有量を減じる ことができる。 このため、 その Pb含有残渣は鉛製鍊に利用しやすい形態となつ て得られ、 リサイクルの促進が図れる。  (2) Since the Ca content of the cleaning residue is reduced, the gypsum content in the Pb-containing gangue residue obtained as a by-product can be reduced when treated by a process using sulfuric acid immersion. Therefore, the Pb-containing residue is obtained in a form that can be easily used for lead production, and recycling can be promoted.
(3) 飛灰に多く含まれる Zn は、 硫酸浸漬を用いた処理プロセスにより湿式亜 鉛製練に利用しやすい形態で回収可能である。 このため、 塩酸浸潰の場合に比べ 処理コス卜の低減が図れる。  (3) Zn contained in fly ash can be recovered in a form that can be easily used for wet zinc smelting by a treatment process using sulfuric acid immersion. Therefore, the processing cost can be reduced as compared with the case of hydrochloric acid immersion.
(4) 飛灰中の C a は、 洗浄后液から CaC03 として、 また洗浄残渣側からは CaS 04 として分離回収されるので、 種々の用途で有効利用できる。 (4) C a in fly ash, as from the wash after liquid CAC0 3, also from the cleaning residual渣側is Since it is separated and recovered as CaS 04, it can be effectively used for various purposes.
(5) 洗浄工程では Ca(HC03)2 が生成するに足る多量の C02 ガスを吹き込 むので、 二酸化炭素の固定促進に寄与できる。 また、 その C02 ガスは、 Cu 、 Zn 等の製鍊工場から排出されるものを利用することができる。 図面の簡単な説明 (5) In the washing step Ca (HC0 3) 2 blow a large amount of C0 2 gas sufficient to generate write Munode, it can contribute to the fixed promoting carbon dioxide. Moreover, the C0 2 gas can be utilized which is discharged Cu, from manufacturing鍊工field such as Zn. Brief Description of Drawings
第 1図は、 本発明を適用した飛灰処理プロセスの一例を示すフロー図である。 発明の好ましい態様  FIG. 1 is a flowchart showing an example of a fly ash treatment process to which the present invention is applied. Preferred embodiments of the invention
本発明の飛灰処理方法は、 廃棄物処理施設等の焼却炉や溶融炉から排出される 種々の飛灰あるいはそれらの混合飛灰に適用できる。 中でも、 C a 含有量が例え ば 1 5〜3 0質量%と高い飛灰に適用することが効果的である。  The fly ash treatment method of the present invention can be applied to various fly ash discharged from incinerators and melting furnaces of waste treatment facilities and the like, or mixed fly ash thereof. Above all, it is effective to apply to fly ash having a high Ca content of, for example, 15 to 30% by mass.
第 1図に本発明の処理フローの例を示す。 第 1図の [1] 〜 [11]は請求項に記載 した [1] 〜[11]の工程に対応する。 以下、 工程 [1] 〜工程 [11]に沿って説明する。 <工程 [1] (洗浄工程) >  FIG. 1 shows an example of the processing flow of the present invention. [1] to [11] in FIG. 1 correspond to the steps [1] to [11] described in the claims. Hereinafter, description will be given along the steps [1] to [11]. <Process [1] (Washing process)>
まず、 薄いパルプ濃度の飛灰混合液を作る。 飛灰が調湿されている場合などの ように凝集して塊状になっているときは、 予め粉砕しておくことが望ましい。 洗 浄時に飛灰が液中で良く分散された状態にならなければ C a の溶解が進行しにく いからである。 洗浄するための液は水でよいが、 工程 [4] を終えた后液などを再 利用することができる。  First, make a fly ash mixture with a low pulp concentration. If the fly ash is agglomerated and agglomerated, as in the case where the fly ash is conditioned, it is desirable to grind it in advance. This is because if the fly ash does not become well dispersed in the liquid at the time of washing, the dissolution of Ca will not proceed easily. The liquid for washing may be water, but after the step [4], the liquid can be reused.
本発明では、 洗浄時の飛灰混合液として、 パルプ濃度 (PD) が 5〜1 0 0 g /Lという非常に薄い状態のものを使用する。 パルプ濃度が濃いほど見かけ上の Ca 溶解度は大きくなるが、 種々実験の結果、 洗浄水に溶解するトータルの Ca 量はパルプ濃度を薄くした方が多くなり有利であることが判明した。 パルプ濃度 は 0. 0 1〜1 0 0 g/Lの範囲で可能であるが、 あまりパルプ濃度が薄いと固 液分離で処理する液量が増え不経済となるので、 5〜1 0 0 gZLの範囲で行う のがよい。 現実的には 1 0〜1 0 0 g/Lが好適であり、 3 0〜5 0 g/Lとす ることが一層好ましい。  In the present invention, a fly ash mixture having a very low pulp concentration (PD) of 5 to 100 g / L is used as the washing ash mixture during washing. The higher the pulp concentration, the higher the apparent Ca solubility, but as a result of various experiments, it was found that the lower the pulp concentration, the more the total Ca dissolved in the washing water was more advantageous. The pulp concentration can be in the range of 0.01 to 100 g / L, but if the pulp concentration is too low, the amount of liquid to be treated by solid-liquid separation increases and it becomes uneconomical. It is better to do within the range. Practically, it is preferably from 10 to 100 g / L, and more preferably from 30 to 50 g / L.
この液に C 02 ガスを吹き込む。 飛灰中には NaCl や KC1 といった塩類が 存在しているため、 飛灰中のアルカリ成分である CaOは、 塩類が存在しないと きの溶解度を超えて多量に溶解する。 溶解した Ca は C02 と反応して一旦、 不 溶性の炭酸カルシウム CaC 03 を形成するが、 パルプ濃度が薄いため、 さらに 過剰の C02 を導入し続けることにより炭酸水素カルシウム Ca(HC03)2 に変 化して溶解するのである (下記反応式参照) 。 Blown C 0 2 gas into the liquid. Salts such as NaCl and KC1 are contained in fly ash Since it is present, CaO, which is an alkaline component in fly ash, dissolves in a large amount beyond the solubility when no salts are present. Once dissolved Ca reacts with C0 2, forms a non-soluble calcium carbonate CaC 0 3 of, for thinner pulp, calcium bicarbonate Ca (HC0 3) by continuing to introduce additional excess C0 2 It changes to 2 and dissolves (see the following reaction formula).
Ca(0H)2 (D + C O2 (g) →CaC Οα (s) | + Η2Ό Ca (0H) 2 (D + C O2 (g) → CaC Οα (s) | + Η2Ό
CaC 03 (s) + C Ο2 (g) +H20→Ca(HC 03)2 (1) CaC 03 (s) + C Ο2 (g) + H 20 → Ca (HC 03) 2 (1)
この反応を円滑に進行させるためには強く攪拌することが望ましい。 C 02 ガ スを吹き込むことによるバブリングを利用してもよい。 具体的には、 飛灰が液中 で分散し、 かつ飛灰中の Ca および C 02 ガスの境膜物質移動係数が無視できる レベルに液をかき混ぜることが肝要である。 In order to make this reaction proceed smoothly, it is desirable to stir vigorously. Bubbling by blowing C02 gas may be used. Specifically, the fly ash is dispersed in the liquid, and film mass transfer coefficient of Ca and C 0 2 gas in the fly ash is important that the stirring to a negligible level the liquid.
C〇2 ガスの吹き込みを開始すると、 通常 1 0分程度で pHが安定化する。 そ の p H値は飛灰の種類により塩濃度が異なるためまちまちである力 概ね 5〜 9 の範囲で落ち着く。 G/L比 (すなわち 「1分間に吹き込むガスの体積 (L) / スラリーの体積 (L) 」 ) が 1程度であれば 1 0分程度の処理でほとんど反応は 完了すると考えられるが、 熟成を兼ねて 6 0分程度の処理時間を確保するのが望 ましい。 When starting the blowing of C_〇 2 gas, pH is stabilized at usually about 1 0 minutes. The pH value varies depending on the salt concentration depending on the type of fly ash. If the G / L ratio (ie, “volume of gas blown per minute (L) / volume of slurry (L)”) is about 1, the reaction is considered to be almost completed by treatment for about 10 minutes. It is also desirable to secure a processing time of about 60 minutes.
具体的には GZL比 0. 0 1〜; L . 0、 温度 5〜 5 0 °C、 処理時間 1 0〜: 1 2 0分の範囲において、 処理開始の 5〜6 0分後に pHが安定化するような強さで 攪拌を行うことが望ましい。  Specifically, GZL ratio 0.01 ~; L. 0, temperature 5 ~ 50 ° C, treatment time 10 ~: pH stable within 5 ~ 60 minutes after the start of treatment It is desirable to perform the stirring with such strength as to cause
この工程では二酸化炭素が Ca(HC03)2 として固定される。 一方、 例えば特 許文献 7、 8などに開示される従来の処理方法の場合、 二酸化炭素は CaC 03 として固定されるに止まる。 同じ組成の飛灰を同量処理する場合で比較すると、 本発明の洗浄工程で固定される二酸化炭素の量は、 特許文献 7、 8などの従来法 で固定される量の約 2倍となり、 二酸化炭素の固定効果が大きい。 Cu や Zn 等 の製鍊工程で発生する C02 ガスを本工程に利用すると、 コンビナートの二酸化 炭素放出量削減に寄与できる。 Carbon dioxide in this step is fixed as Ca (HC0 3) 2. On the other hand, in the case of conventional processing methods disclosed in, Patent Document 7, 8, carbon dioxide remains in fixed as CaC 0 3. Comparing the case where the same amount of fly ash of the same composition is treated, the amount of carbon dioxide fixed in the washing step of the present invention is about twice the amount fixed by the conventional method such as Patent Documents 7 and 8, The effect of fixing carbon dioxide is great. When the C0 2 gas generated in about manufacturing鍊工such as Cu or Zn utilized in the present process, it can contribute to reducing carbon dioxide emissions complexes.
<工程 [2] > <Process [2]>
洗浄後のスラリーを固液分離する。 Ca(HC03)2 は液中に溶解しているので、 洗浄后液として回収できる。 また、 洗浄残渣は Ca 量の減少によって元の飛灰よ り大幅に量が減る。 The slurry after washing is subjected to solid-liquid separation. Since Ca (HC0 3) 2 is dissolved in the liquid, It can be recovered as a solution after washing. In addition, the amount of cleaning residue is greatly reduced compared to the original fly ash due to the decrease in the amount of Ca.
この工程では、 シックナ一による濃縮、 フィルタ一プレス、 ベルト式真空濾過 器、 オリバー、 スクリユーカウンタ一など、 種々の手段が選択できる。 ただし、 シックナーのみとすると固液分離性が悪くなり、 洗浄によって溶解した Ca 分や 塩類が固形分側に多く持ち越される場合があるので注意を要する。 通常、 フィル 夕一プレスを使用すると良好な結果が得られる。  In this process, various means can be selected, such as thickening by thickener, filter press, belt type vacuum filter, Oliver, screw counter, etc. However, care must be taken when using only a thickener, since solid-liquid separation is poor, and a large amount of Ca and salts dissolved by washing may be carried over to the solids side. In general, good results are obtained with a Phil Yuichi press.
<工程 [3] > <Process [3]>
前記洗浄后液に CaOまたは Ca(OH )2を添加することにより、 Ca(H C 03)2 を不溶性の CaC03 として析出させる。 11が7〜1 1、 好ましくは 9〜1 0 となるように CaOまたは Ca(OH) 2を添加すると良い。 添加するアル力リとし て NaOHを使用した場合は NaH C 03 が生成し、 これは水溶性であるためァ ルカリ固形分としての回収が困難となる。 また、 N a2C 03 を添加しても Ca C 03 は回収できるが、 Na分の回収が難しい。 この点、 CaOまたは Ca(OH) 2 を添加する場合は (消) 石灰が炭酸カルシウムに変化するだけであるから、 二酸 化炭素の固定効果を維持しながらアルカリ固形分としての回収が可能である。 By adding CaO or Ca (OH) 2 in the washing after liquid to precipitate Ca and (HC 0 3) 2 as CAC0 3 insoluble. It is advisable to add CaO or Ca (OH) 2 so that 11 becomes 7 to 11, preferably 9 to 10. When using Al force NaOH as a re added generated by the NaH C 0 3, which is difficult to recover as § alkali solids because it is water soluble. Although N a 2 C 0 3 Ca C 03 be added can be recovered, it is difficult recovery of Na content. In this regard, when CaO or Ca (OH) 2 is added, (lime) only changes lime into calcium carbonate, so that it can be recovered as alkali solids while maintaining the effect of fixing carbon dioxide. is there.
CaOまたは Ca(OH) 2の添加量は過剰とならないようにコントロールするこ とが望ましい。 過剰に添加すると Ca が液中に溶解し、 この液を後述のように洗 浄水として再利用する際に Ca の溶解率を低減させてしまう。 攪拌は、 Ca の境 膜物質移動係数が無視できるレベルまで強攪拌とすることが肝要である。 処理時 間は添加した C a 0または C a ( 0 H ) 2が反応して p Hが落ち着く程度 (例えば 5 〜6 0分) で良い。 温度は 1 0〜 5 0°C程度とすれば良い。 It is desirable to control the addition amount of CaO or Ca (OH) 2 so as not to be excessive. If added in excess, Ca dissolves in the solution, and this solution reduces the Ca dissolution rate when reused as washing water as described below. It is important that the stirring be vigorously agitated to a level where the membrane mass transfer coefficient of Ca is negligible. The treatment time may be such that the added Ca0 or Ca (0H) 2 reacts and the pH is settled (for example, 5 to 60 minutes). The temperature may be about 10 to 50 ° C.
<工程 [4] > <Process [4]>
前記工程 [3] で得られた CaC〇3 含有スラリーを固液分離して、 CaC03 を 固形分として分離回収する。 これは製鍊工程での中和剤等として利用できる。 他 方、 后液は Ca が除去されているため、 工程 [1] に戻して洗浄に使用することが できる。 ただし、 この脱 Ca后液を繰り返し再利用すると塩類 (NaCl や KC1) が濃縮してくるので、 一部はプリ一ドオフさせて排水処理を実施することが望ま しい。 く工程 [5] (硫酸浸出工程 1 ) > The step [3] obtained in CaC_〇 3 containing slurry was solid-liquid separation, separating and recovering CAC0 3 as solids. This can be used as a neutralizing agent in the production process. On the other hand, since Ca is removed from the post-solution, it can be returned to step [1] and used for washing. However, if this solution after decalcification is reused repeatedly, salts (NaCl and KC1) will be concentrated, so it is desirable to partially drain off the wastewater. Process [5] (Sulfuric acid leaching process 1)>
一方、 前記工程 [2] で得られた洗浄残渣は、 鉛製鍊に利用可能な Pb 含有脈石 残渣と、 湿式亜紛製鍊に利用可能な Zn 含有液を回収するプロセスとに供する。 まず工程 [5] では、 リパルプして硫酸浸出を行う。 パルプ濃度は浸出前の状態 で 1 0 0〜3 0 0 g/L程度とすることが望ましい。 硫酸を用いることで Zn を 浸出液側に移行させ、 Pb と脈石成分を浸出残渣側へ留める。 ただし、 脈石成分 は一部浸出液側にも移行する。 浸出時の p Hは 1〜3.5にコントロールする。 p Hが 1未満に酸濃度を高めても Zn の浸出率は大きく変化しない。 p Hが 1.5 〜2.5で浸出することが経済性を含めて一層好ましい。 温度は 2 0〜 9 0 °C、 浸出時間は 3 0— 1 2 0分とすることが望ましい。  On the other hand, the cleaning residue obtained in the step [2] is subjected to a process of recovering a Pb-containing gangue residue usable for lead production and a Zn-containing liquid usable for wet sub-dust production. First, in step [5], repulp and sulfuric acid leaching are performed. The pulp concentration is preferably about 100 to 300 g / L before leaching. By using sulfuric acid, Zn is transferred to the leaching solution side, and Pb and gangue components are retained on the leaching residue side. However, some gangue components also migrate to the leachate side. The pH during leaching is controlled between 1 and 3.5. Increasing the acid concentration so that the pH is less than 1 does not significantly change the leaching rate of Zn. Leaching at a pH of 1.5 to 2.5 is more preferred, including economics. It is desirable that the temperature be 20 to 90 ° C and the leaching time be 30 to 120 minutes.
く工程 [6] (中和工程 1 ) > Process [6] (Neutralization process 1)>
浸出に引き続いて中和を行う。 この処理では、 一旦浸出されてしまった脈石成 分を析出させる。 中和剤としては NaOHや、 CaO、 Ca(OH)2、 CaC 03 が 使用できる。 中手口時の p Hは 3.5〜5、 好ましくは 3.5〜4にコントロールす る。 先の洗浄工程により飛灰中の Ca 分は大部分が除去されているため、 この中 和工程で石膏が多量に生成することはない。 温度は 2 0〜9 0 °Cとすることがで きる。 Neutralization is performed following leaching. This process precipitates gangue components that have been leached once. As the neutralizing agent and NaOH, CaO, Ca (OH) 2, CaC 0 3 can be used. The pH at the time of middle-handed mouth is controlled to 3.5 to 5, preferably 3.5 to 4. Most of the Ca in the fly ash has been removed by the previous washing process, so a large amount of gypsum will not be generated in this neutralization process. The temperature can be between 20 and 90 ° C.
く工程 [7] > Process [7]>
中和後のスラリーを固液分離して、 Zn 含有后液と Pb 含有残渣を回収する。 Zn含有后液は、 湿式亜鉛製鍊原料とすることができる。 Pb含有残渣は、 pb S 0 を主体とする Pb 成分と Si02 、 AI2O3 等の脈石成分を含んでいる。 この Pb 含有残渣は随伴する石膏の量が少ないので、 鉛製鍊用原料として好適に 使用できる。 The neutralized slurry is subjected to solid-liquid separation to recover the post-solution containing Zn and the residue containing Pb. The after-solution containing Zn can be used as a raw material for wet zinc production. Pb-containing residue includes Pb component and Si0 2, gangue components such as AI2O3 mainly comprising pb S 0. Since this Pb-containing residue has a small amount of accompanying gypsum, it can be suitably used as a raw material for lead production.
く工程 [8] (中和工程 2) > Process [8] (Neutralization process 2)>
前記 [7] で Pb 含有残渣を除いた后液 (Zn 含有后液) を、 さらに pHを 5〜 9に高めた液中で中和し、 Ζηθ等の Zn 化合物および CaS 04 を生成させる。 pHが 9を超えると Zn が再溶解の方向にゆく。 p H 7〜8とすることが一層好 ましい。 中和剤としては CaOまたは Ca(OH)2が使用できる。 温度は 2 0〜9 0 °C、 反応時間は 5〜1 2 0分とすることができる。 く工程 [9] > After solution excluding the Pb-containing residue is the [7] (Zn-containing after liquid), further pH neutralized with the liquid which had increased to 5-9 and to produce a Zn compound and CaS 0 4 such Zetaitashita. When the pH exceeds 9, Zn moves in the direction of redissolution. More preferably, the pH is 7 to 8. CaO or Ca (OH) 2 can be used as a neutralizing agent. The temperature can be 20 to 90 ° C, and the reaction time can be 5 to 120 minutes. Process [9]>
中和後のスラリーを固液分離して、 Zn 化合物および CaS 04 を含む固形分 を回収する。 この固形分は、 例えば [10] 以下の工程で処理することにより湿式 亜鉛製鍊原料となる。 后液は [1]または [5] 、 あるいはリパルプ水として [6] 、 [8] の工程などに戻して使用することができる。 The slurry after neutralization with solid-liquid separation, to recover the solids containing Zn compound and CaS 0 4. This solid content is used as a raw material for wet zinc production by, for example, treating it in the following step [10]. The back solution can be used as [1] or [5], or returned to the process of [6] or [8] as repulp water.
<工程 [10] (硫酸浸漬工程 2) > <Step [10] (Sulfuric acid immersion step 2)>
前記工程 [9] で得られた Zn 化合物、 CaS 04 を含む固形分をリパルプし、 硫酸で浸出する。 これにより Zn を ZnS O^ の形で浸出液側に移行させる。 ノ、。 ルプ濃度は浸出前の状態で 1 0 0~1 0 0 0 g/L程度とすることが望ましい。 浸出時の pHは 0.1〜4にコントロールすると良い。 温度は 2 0〜9 0°C、 浸 出時間は 5〜1 2 0分とすることができる。 The step [9] Zn compound obtained in, repulped solids containing CaS 0 4, leaching with sulfuric acid. This transfers Zn to the leachate side in the form of ZnS O ^. No ,. The lump concentration is preferably about 100 to 100 g / L before leaching. The pH during leaching should be controlled between 0.1 and 4. The temperature can be between 20 and 90 ° C and the leaching time can be between 5 and 120 minutes.
く工程 [11] > Process [11]>
浸出後のスラリーを固液分離して、 ZnS O 含有后液と CaS C (石膏) 主 体の固形分を回収する。 ZnS 04 含有后液は湿式亜鉛製鍊の電解液として使用 できる。 CaS04 は種々の産業分野で利用できる。 実施例 The leached slurry is subjected to solid-liquid separation to recover the post-solution containing ZnS O and the solid content of CaS C (gypsum). ZnS 0 4 containing after liquid can be used as an electrolyte of the wet zinc made鍊. CaS0 4 is available in a variety of industrial fields. Example
〔実施例 1〕  (Example 1)
表 1に示す A飛灰を用いて、 これを C02 ガスを吹き込まない通常の方法で洗 浄した場合 (比較例) と、 本発明に従って飛灰濃度の薄い水で C02 ガスを吹き 込みながら洗浄した場合 (発明例) について、 それぞれ洗浄后液と洗浄残渣を処 理した。 Using A fly ash shown in Table 1, when the washing in the usual manner without this blown a C0 2 gas (Comparative Example), while narrowing blowing C0 2 gas with a thin water of fly ash concentration in accordance with the present invention For the case of washing (invention example), the solution after washing and the washing residue were respectively processed.
表 1  table 1
〔A飛灰〕
Figure imgf000012_0001
(A fly ash)
Figure imgf000012_0001
〔比較例〕 (Comparative example)
A飛灰を 1 0 0 0 g計量し、 これに蒸留水 3 L (リツ トル) を加えて飛灰混合 水を得た。 この飛灰混合水を 6 0分攪拌したのち、 濾過器で固液分雛して、 濾液 aと固形分 aを得た。 この固形分 aにさらに蒸留水 0. 3 Lを加えて追加洗浄し 、 濾液 bと固形分 ( 「洗浄残渣」 という) を得た。 濾液 aと濾液 bを混合した液 ( 「洗浄后液」 という) が約 3 L得られた。 A Weigh 100 g of fly ash, add 3 L (liter) of distilled water to this and mix with fly ash. Got water. After this fly ash mixed water was stirred for 60 minutes, solid-liquid separation was performed using a filter to obtain a filtrate a and a solid content a. The solid a was further washed with 0.3 L of distilled water to obtain a filtrate b and a solid (hereinafter referred to as “wash residue”). Approximately 3 L of a mixture of the filtrate a and the filtrate b (referred to as “liquid after washing”) was obtained.
前記洗浄残渣を 1 Q 5 °Cで充分乾燥したのち、 組成分析を行った。 その結果を 表 2に示す。 一方、 前記洗浄后液についても組成分析を行った。 その結果を表 3 に示す。  After the washing residue was sufficiently dried at 1 Q at 5 ° C, composition analysis was performed. The results are shown in Table 2. On the other hand, a composition analysis was also performed on the solution after washing. The results are shown in Table 3.
次に、 前記洗浄残渣をパルプ濃度 1 0 0 gZLでリパルプした後、 硫酸を添加 して p 1-1= 2に調整した。 これを 3 0°Cで 6 0分攪拌することにより硫酸浸出を 実施した (工程 [5] ) 。 次いでその処理液 (浸出後のスラリー) に CaC03 を 添加して pH= 4に調整し、 6 0分攪拌することにより中和を行った (工程 [6])。 液温は 3 0 °Cとした。 その後、 固液分離を行い (工程 [7] ) 、 Zn含有后液と Pb 含有残渣を得た。 Zn含有后液の分析結果を表 4に示す。 Pb 含有残渣は 1 0 5 °Cで充分乾燥したのち組成分析を行った。 その結果を表 5に示す。 Next, the washed residue was repulped at a pulp concentration of 100 gZL, and adjusted to p1-1 = 2 by adding sulfuric acid. This was stirred at 30 ° C. for 60 minutes to perform sulfuric acid leaching (step [5]). Then was adjusted to pH = 4 by adding CAC0 3 to the treatment liquid (slurry after leaching), it was neutralized by stirring for 6 0 minutes (step [6]). The liquid temperature was 30 ° C. Thereafter, solid-liquid separation was performed (step [7]) to obtain a Zn-containing post-solution and a Pb-containing residue. Table 4 shows the analysis results of the solution containing Zn. After the Pb-containing residue was sufficiently dried at 105 ° C, the composition was analyzed. Table 5 shows the results.
表 2  Table 2
〔洗浄残渣 (比較例) 〕
Figure imgf000013_0002
[Washing residue (Comparative Example)]
Figure imgf000013_0002
表 3  Table 3
〔洗浄后液 (比較例) 〕
Figure imgf000013_0003
[Solution after washing (Comparative Example)]
Figure imgf000013_0003
表 4  Table 4
〔Zn含有后液 (比較例) ]
Figure imgf000013_0004
[Zn-containing solution (Comparative Example)]
Figure imgf000013_0004
Figure imgf000013_0001
Figure imgf000013_0001
〔Pb含有残渣 (比較例) 〕  [Pb-containing residue (Comparative Example)]
合計 Zn Pb Ca S Na K CI  Total Zn Pb Ca S Na K CI
品位 (質量%) 0.86 1.61 30.56 8.92 1.09 0.89 0.97  Grade (mass%) 0.86 1.61 30.56 8.92 1.09 0.89 0.97
物量 (g) 576 5 9 176 51 6 5 6 〔発明例〕 Quantity (g) 576 5 9 176 51 6 5 6 (Invention example)
A飛灰を 1 0 0 0 g計量し、 これに繰り返し使用する水を 3 0 L加え、 さらに 蒸留水を 3 L加えて飛灰混合水を得た。 繰り返し使用する水とは、 後述実施例 2 の [4] の工程で得られた后液約 3 0 Lを洗浄水として毎回戻しながら当該同じ処 理プロセスを既に 4チャージ繰り返してきた後の、 [4] の工程で得られた后液で ある (ただし、 初回のチャージは蒸留水を使用) 。 この飛灰混合水に C 02 ガス を流量 3 0 L/ '分で吹き込みながら 3 0 °Cで 6 0分攪拌した。 この C02 ガスは Zn 製鍊工場の中和工程から排出されるガスを採取して使用した。 C02 吹き込 みから 1 0分と経たないうちに p Hが 1 3力、ら 6.5へ変化し、 以後ほとんど変 化しなかった。 Ca 分が Ca(HC03)2 に変化する反応はこれでほぼ終了してい ると感じられたが、 熟成を兼ねて 6 0分の処理時間とした。 100 g of fly ash A was weighed, and 30 L of water to be used repeatedly was added thereto, and 3 L of distilled water was further added to obtain mixed fly ash water. The water to be used repeatedly is defined as [30] after about 30 L of the post-solution obtained in the step [4] of Example 2 is returned as washing water each time, and after the same treatment process has already been repeated for 4 charges, This is the post-liquid obtained in step 4) (however, distilled water is used for the first charge). The mixture was stirred at 30 ° C for 60 minutes while blowing C02 gas into the mixed fly ash at a flow rate of 30 L / min. The C0 2 gas was used to collect the gas discharged from the neutralization step of the Zn-made鍊工field. C0 2 blow write Mikara 1 0 minutes and p H in less 1 3 force, changes to La 6.5, it was not thereafter most change. Reactions Ca content is changed to Ca (HC0 3) 2 was felt that this in that not nearly completed, but the 6 0 min treatment time also serves as an aging.
得られたスラリ一を濾過器で固液分離して、 洗浄后液と洗浄残渣を得た。  The obtained slurry was subjected to solid-liquid separation with a filter to obtain a liquid after washing and a washing residue.
以上が工程 [1] および工程 [2] である。  The above is the process [1] and the process [2].
前記洗浄残渣を 1 0 5 °Cで充分乾燥したのち、 組成分析を行った。 その結果を 表 6に示す。 一方、 前記洗浄后液についても組成分析を行った。 その結果を表 7 に示す。  After the washing residue was sufficiently dried at 105 ° C., composition analysis was performed. Table 6 shows the results. On the other hand, a composition analysis was also performed on the solution after washing. Table 7 shows the results.
表 2 (比較例) と表 6 (発明例) を対比すると、 発明例では生成した洗浄残渣 の量自体が比較例よりも大幅に減少していることがわかる。 また、 洗浄残渣の Ca 量も発明例の場合には大きく減少している。  Comparing Table 2 (Comparative Example) and Table 6 (Inventive Example), it can be seen that the amount of the generated cleaning residue in the inventive example is significantly smaller than that in the comparative example. In addition, the amount of Ca in the cleaning residue is also greatly reduced in the case of the invention example.
また、 表 3 (比較例) と表 7 (発明例) を対比すると、 発明例では洗浄后液中 の Ca量および Ca 濃度とも比較例より顕著に増加している。 これは、 飛灰混合 水を希釈化したこと、 および C02 ガスを吹き込んだことにより、 C a が洗浄水 中に多量に溶け込んだことを示している。 Also, comparing Table 3 (Comparative Example) and Table 7 (Inventive Example), in the inventive example, both the Ca amount and the Ca concentration in the solution after washing are significantly higher than those in the comparative example. This, it was diluted with fly ash mixed water, and by bubbled with C0 2 gas, C a indicates that that dissolved in a large amount in the wash water.
次に、 比較例と同様に、 前記洗浄残渣をパルプ濃度 1 0 0 g/Lでリパルプし た後、 硫酸を添加して p H= 2に調整し、 これを 3 0 °Cで 6 0分攪拌することに より硫酸浸出を実施した (工程 [5])。 次いでその処理液 (浸出後のスラリー) に CaCOa を添加して p H= 4に調整し、 6 0分攪拌することにより中和を行つ た (工程 [6])。 液温は 3 0 °Cとした。 その後、 固液分離を行い (工程 [7])、 Zn 含有后液と Pb 含有残渣を得た。 Zn含有后液の分析結果を表 8に示す。 Pb 含 有残渣は 1 0 5 °Cで充分乾燥したのち組成分析を行った。 その結果を表 9に示す。 表 4 (比較例) と表 8 (発明例) を対比すると、 発明例では Zn 含有后液中の Zn 濃度が比較例よりも高く、 また C1 濃度は低くなつている。 つまり発明例で 得られた Zn含有后液は湿式亜鉛製鍊の原料用途に供する上で非常に有利なもの である。 Next, as in the comparative example, the washed residue was repulped at a pulp concentration of 100 g / L, and then adjusted to pH = 2 by adding sulfuric acid. Sulfuric acid leaching was performed by stirring (step [5]). Next, CaCOa was added to the treatment liquid (the slurry after leaching) to adjust the pH to 4, and the mixture was stirred for 60 minutes to perform neutralization (step [6]). The liquid temperature was 30 ° C. Thereafter, solid-liquid separation was performed (Step [7]) to obtain a Zn-containing post-solution and a Pb-containing residue. Table 8 shows the analysis results of the solution containing Zn. After the Pb-containing residue was sufficiently dried at 105 ° C, the composition was analyzed. Table 9 shows the results. Comparing Table 4 (Comparative Example) and Table 8 (Inventive Example), in the inventive example, the Zn concentration in the liquid after Zn-containing was higher than that in the comparative example, and the C1 concentration was lower. In other words, in the invention example The resulting Zn-containing post-solution is very advantageous for use as a raw material for wet zinc production.
また、 表 5 (_匕較例) と表 9 (発明例) を対比すると、 発明例では Pb 含有残 渣中の Pb 品位力比較例より高い。 また Ca 量は大幅に低減した。 つまり、 Ca 分の大部分を洗浄工程で液側に溶解除去した洗浄残渣を用いることによって、 副 産物の Pb含有残渣に随伴する石膏量が大幅に減少する。 この Pb 含有残渣は脈 石成分とともに紛製鍊に有効利用することができるものである。  Further, when Table 5 (Comparative Example) and Table 9 (Inventive Example) are compared, the inventive example is higher than the comparative example of the Pb quality in the Pb-containing residue. Also, the amount of Ca was greatly reduced. In other words, the amount of gypsum accompanying the by-product Pb-containing residue is greatly reduced by using the washing residue in which most of the Ca is dissolved and removed to the liquid side in the washing step. This Pb-containing residue can be effectively used together with gangue components in powdered products.
〔実施例 2〕 (Example 2)
前記 〔発明例〕 において洗浄工程で得られた洗浄后液を処理して、 CaC 03 を回収する実験を行った。 すなわち C 02 ガスを吹き込んで洗浄した後の洗浄后 液に、 スラリー化した石灰 CaOを攪拌しながら添加した (工程 [3])。 その際、 pHが 8になるように p Hを監視して行った。 消費した CaOは后液 3 3 Lあた り 1 4 0 gであった。 温度は 3 0 °C、 反応時間は CaOの反応遅れを考慮して 6 0分とした。 液は白濁したので、 このスラリーを固液分離した (工程 [4])。 Processing the wash after liquid obtained in the washing step in the above [Inventive Example] An experiment was conducted to collect the CaC 0 3. That C 0 2 in washing after liquid after cleaning by blowing gas, was added with stirring slurried lime CaO (step [3]). At that time, the pH was monitored so that the pH became 8. The consumed CaO was 140 g per 33 L of the back solution. The temperature was 30 ° C, and the reaction time was 60 minutes in consideration of the reaction delay of CaO. Since the liquid became cloudy, this slurry was subjected to solid-liquid separation (step [4]).
得られた固形分は 1 0 5 °Cで充分乾燥したのち組成分析した。 その結果を表 1 0に示す。 后液 (脱 Ca 后液) についても組成分析を行った。 その結果を表 1 1 に示す。 なお、 分析した脱 Ca 后液は、 前述のように、 この段階で毎回 3 0 の 脱 Ca 后液を洗净水として戻し、 約 3 Lはブリードオフする操作を既に 4回繰り 返した後に今回のチャージを行って得られたもの、 すなわち、 連続 5チャージを 実施した後の脱 Ca 后液であり、 既に繰返しによる組成変動はほぼ安定している。 表 1 0、 表 1 1からわかるように、 本発明に従って得られた洗浄后液からは種 々の分野で利用可能な品位の CaC 03 が回収された。 また、 脱 Ca 后液は、 Ca 0を添加したにもかかわらず、 Ca 分の溶解量が洗浄后液より大幅に減少してお り、 洗浄水としての繰り返し利用が充分可能であることが確認された。 さらに、 洗浄工程で消費された二酸化炭素は結果的に CaC 03 の形で固定され、 大気へ の放出量削減効果が認められた。 After the obtained solid was sufficiently dried at 105 ° C., the composition was analyzed. Table 10 shows the results. Composition analysis was also performed on the after solution (after Ca removal). Table 11 shows the results. As described above, the analyzed post-Ca-removed solution was used as described above, and at this stage, 30 de-Ca-removed solution was returned as washing water, and about 3 L of the bleed-off operation was already repeated four times. This is a solution obtained by performing the above charge, that is, a solution after removing Ca after performing five consecutive charges, and the composition fluctuation due to repetition is almost stable. Table 1 0, as can be seen from Table 1 1, the CaC 0 3 available in the resulting species s field from the wash after liquid quality is recovered according to the present invention. In addition, the amount of Ca dissolved in the solution after Ca removal was significantly smaller than that in the solution after washing even though Ca 0 was added, confirming that the solution can be used repeatedly as washing water. Was done. In addition, the carbon dioxide consumed in the cleaning process was consequently fixed in the form of CaCO 3 , and an effect of reducing the amount released to the atmosphere was recognized.
表 6  Table 6
Figure imgf000015_0001
表 7
Figure imgf000015_0001
Table 7
〔洗净后液 (発明例) 〕
Figure imgf000016_0001
[Liquid after washing (Invention example)]
Figure imgf000016_0001
〔Zn含有后液 (発明例) 〕
Figure imgf000016_0002
[Zn-containing post-solution (Invention example)]
Figure imgf000016_0002
表 9  Table 9
〔Pb含有残渣 (発明例) 〕  [Pb-containing residue (Invention example)]
Figure imgf000016_0003
Figure imgf000016_0003
表 1 1  Table 11
〔脱 Ca后液 (発明例) 〕
Figure imgf000016_0004
[After Ca removal (Invention example)]
Figure imgf000016_0004
〔実施例 3〕 (Example 3)
実施例 1の 〔発明例〕 において工程 [7] で得られた Zn 含有后液 (表 8のもの) に、 工程 [8] 以降の処理を施した。 すなわち前記 Zn 含有量后液に、 スラ リー化 した石灰 Ca 0を攪拌しながら添加して中和した (工程 [8] ) 。 その際、 p Hが 9になるように p Hを監視して行った。 温度は 4 0 °C、 反応時間は 6 0分とした。 このスラリ一を固液分離して (工程 [9] ) 、 Zn ◦主体の Zn 化合物と CaS O4 を固形分として回収した。 また、 后液を回収した。 この后液は水として例えばェ 程 [1] や工程 [5] に戻して再利用できるものであった。 In the [Inventive Example] of Example 1, the post-treatment liquid containing Zn obtained in the step [7] (the one in Table 8) was subjected to the treatment of the step [8] and thereafter. That is, slurried lime Ca 0 was added to the solution after the Zn content while stirring to neutralize (step [8]). At that time, the pH was monitored so that the pH became 9. The temperature was 40 ° C and the reaction time was 60 minutes. This slurry was subjected to solid-liquid separation (step [9]), and a Zn compound mainly composed of Zn◦ and CaSO 4 were recovered as solids. In addition, the post-solution was recovered. The liquid after this could be reused as water, for example, returned to step [1] or step [5].
固形分として回収された Zn 化合物と CaS 04 を含む残渣をリパルプしてパ ル濃度 3 0 0 gZLとし、 これに硫酸を添加して p H= 2に調整し、 これを 6 0 °Cで 2 0分攪拌することにより硫酸浸出を実施した (工程 [10]) 。 次いで固液分 離を行い (工程 [11]) 、 ZnS04 含有后液と CaS04 (石膏) 主体の固形分を 回収した。 ZnS O 含有后液は品位的に湿式亜鉛製鍊の原料として利用できる ものであった。 一方、 得られた石膏は不純物が比較的少なく、 各種分野で使用で きるものであった。 Pa was repulped residue containing Zn compound and CaS 0 4 recovered as solids Sulfuric acid was added to the mixture to adjust the pH to 2, and the mixture was stirred at 60 ° C. for 20 minutes to perform sulfuric acid leaching (step [10]). Then solid-liquid fraction leaving the performed (step [11]), were recovered after liquid and CAS0 4 (gypsum) solids principal containing ZnS04. The post-solution containing ZnSO was gradely usable as a raw material for wet zinc production. On the other hand, the obtained gypsum had relatively few impurities and could be used in various fields.

Claims

請求の範囲 The scope of the claims
1. [1] 飛灰をパルプ濃度 5〜1 0 0 gZLの液中で C02 ガスを吹き込みなが ら洗浄することにより、 Ca 分を Ca(HC03)2 として溶解させる工程 (洗浄ェ 程) 、 および 1. [1] fly ash a is Do blowing C0 2 gas in the liquid of the pulp concentration 5 to 1 0 0 GZL by al wash, the Ca component as the step (washing E dissolving as Ca (HC0 3) 2 ) , and
[2] 前記洗浄工程で得られたスラリーを固液分離することにより、 Ca(H C 03)2 を洗浄后液中に回収するとともに、 固形分を洗浄残渣として回収する工程、 [2] by solid-liquid separation of the resulting slurry at the cleaning step, the recovering of Ca (HC 0 3) 2 during washing after liquid, recovering the solids as the washing residue,
を有する、 二酸化炭素の固定を兼ねた飛灰の処理方法。 A method for treating fly ash that also serves to fix carbon dioxide.
2. [1] 飛灰をパルプ濃度 5〜1 0 0 8./しの液中で(:02 ガスを吹き込みなが ら攪拌洗浄することにより、 Ca 分を Ca(HC03)2 として溶解させる工程 (洗 浄工程) 、 および 2. [1] fly ash at a pulp concentration 5 to 0 0 8. / Shino liquid (: 0 by 2 Do blowing gas al stirred wash, dissolve the Ca content as Ca (HC0 3) 2 Process (cleaning process), and
[2] 前記洗浄工程で得られたスラリーを固液分離することにより、 Ca(HC03)2 を洗浄后液中に回収するとともに、 固形分を洗浄残渣として回収する工程、 [2] by solid-liquid separation of the resulting slurry at the cleaning step, the recovering Ca (HC0 3) 2 during washing after liquid, recovering the solids as the washing residue,
を有する、 二酸化炭素の固定を兼ねた飛灰の処理方法。 A method for treating fly ash that also serves to fix carbon dioxide.
3. 製鍊工場で発生する C 02 ガスを前記 [1] の工程に使用することで、 製鍊ェ 場から大気中に放出される二酸化炭素量を低減する請求の範囲 1または 2に記載 の二酸化炭素の固定を兼ねた飛灰の処理方法。 3. Made鍊工the C 0 2 gas generated by field by using the process of [1], according to claim 1 or 2 claims to reduce the amount of carbon dioxide released into the atmosphere from Sei鍊E field Fly ash treatment method that also fixes carbon dioxide.
4. [3] 前記 [2] の洗浄后液に CaOまたは Ca(OH)2を添加することにより、 Ca(HC 03)2 を CaC 03 に変える工程、 4. [3] The by adding CaO or Ca (OH) 2 to cleaning after solution of [2], the step of changing of Ca (HC 0 3) 2 in CaC 0 3,
[4] 前記 [3] の工程で得られたスラリーを固液分離することにより、 CaC Os を固形分として分離回収する工程、  [4] a step of separating and collecting CaC Os as a solid content by subjecting the slurry obtained in the step [3] to solid-liquid separation,
を有する請求の範囲 1または 2に記載の飛灰の処理方法。 3. The method for treating fly ash according to claim 1, wherein the method comprises:
5. 前記 [4] の工程で得られた脱 Ca后液を前記 [1] の工程に戻し飛灰を洗浄す るための液として再利用する、 請求の範囲 4に記載の飛灰の処理方法。 5. The fly ash treatment according to claim 4, wherein the solution after decalcification obtained in the step [4] is returned to the step [1] and reused as a liquid for washing fly ash. Method.
6. [5] 前記 [2] の洗浄残渣を p Hが 1〜 3.5の硫酸含有水溶液で浸出するこ とにより、 Zn を浸出液側に移行させる工程 (硫酸浸出工程 1) 、 6. [5] Leach the washing residue of [2] with an aqueous solution containing sulfuric acid with a pH of 1 to 3.5. Thus, the step of transferring Zn to the leaching solution side (sulfuric acid leaching step 1),
[6] 前記 [5] の浸出後のスラリー (固液混合物) にアルカリを添加して pHが [6] pH is adjusted by adding alkali to the leached slurry (solid-liquid mixture) of [5].
3 - 5-5となるように中和する工程 (中和工程 1) 、 Neutralization step (neutralization step 1) to be 3-5-5,
[7] 前記 [6] の中和後のスラリーを固液分離することにより、 Zn 含有后液と [7] By subjecting the slurry after the neutralization of the above [6] to solid-liquid separation,
P 含有残渣を回収する工程、 A process for collecting P-containing residues,
を有する請求の範囲 1または 2に記載の飛灰の処理方法。 3. The method for treating fly ash according to claim 1, wherein the method comprises:
7. [8] 前記 [7] の Zn 含有后液に CaOまたは Ca(OH)2を添加して pHが 5 〜9になるように中和することにより、 Zn 化合物および CaS 04 を生成させ る工程 (中和工程 2) 、 7. [8] by pH with the addition of CaO or Ca (OH) 2 in the Zn-containing after solution of the [7] is neutralized to be 5-9, to produce a Zn compound and CaS 0 4 Process (neutralization process 2),
[9] 前記 [8] の中和後のスラリーを固液分離することにより、 Zn 化合物およ び Ca S 04 を固形分として回収する工程、  [9] a step of recovering the Zn compound and Ca S 04 as a solid content by subjecting the slurry after the neutralization of the above [8] to solid-liquid separation,
を有する請求の範囲 6に記載の飛灰の処理方法。 7. The method for treating fly ash according to claim 6, comprising:
8. 前記 [9] の工程で得られた后液を [1] または [5] の工程に戻して再利用する 請求の範囲 7に記載の飛灰の処理方法。 8. The fly ash treatment method according to claim 7, wherein the after-liquid obtained in the step [9] is returned to the step [1] or [5] for reuse.
9. 9.
[10] 前記 [9] の工程で得られた Zn 化合物および CaS 04 を含有する固 形分を硫酸含有水溶液を用いて浸出することにより、 Zn を浸出液側に移行させ る工程 (硫酸浸出工程 2) 、 [10] the [9] of the Zn compound and solid content containing CaS 0 4 obtained by leaching with sulfuric acid-containing aqueous solution to a step, the step of Ru transitions the Zn leachate side (sulfuric leaching step 2),
[11] 前記 [10]の浸出後のスラリーを固液分離することにより、 ZnS C 含 有后液と CaS 04(石膏) 主体の固形分を回収する工程、  [11] a step of recovering the ZnSC-containing liquid and the solid component mainly composed of CaS04 (gypsum) by solid-liquid separation of the leached slurry of the above [10];
を有する請求の範囲 7に記載の飛灰の処理方法。 8. The method for treating fly ash according to claim 7, comprising:
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