WO2005047586A1 - Bobbin-changing apparatus for sewing machine - Google Patents

Bobbin-changing apparatus for sewing machine Download PDF

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Publication number
WO2005047586A1
WO2005047586A1 PCT/JP2003/014591 JP0314591W WO2005047586A1 WO 2005047586 A1 WO2005047586 A1 WO 2005047586A1 JP 0314591 W JP0314591 W JP 0314591W WO 2005047586 A1 WO2005047586 A1 WO 2005047586A1
Authority
WO
WIPO (PCT)
Prior art keywords
pobin
sewing machine
sewing
chuck
chuck portion
Prior art date
Application number
PCT/JP2003/014591
Other languages
French (fr)
Japanese (ja)
Inventor
Ikuo Tajima
Taichi Fukushima
Haruhiko Kinoshita
Original Assignee
Tokai Kogyo Mishin Kabushiki Kaisha
Kinoshita Precision Industrial Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokai Kogyo Mishin Kabushiki Kaisha, Kinoshita Precision Industrial Co., Ltd. filed Critical Tokai Kogyo Mishin Kabushiki Kaisha
Priority to EP03772827A priority Critical patent/EP1722022A1/en
Priority to US10/579,301 priority patent/US20070056490A1/en
Priority to CNA2003801103077A priority patent/CN1795299A/en
Priority to PCT/JP2003/014591 priority patent/WO2005047586A1/en
Priority to JP2005510578A priority patent/JPWO2005047586A1/en
Publication of WO2005047586A1 publication Critical patent/WO2005047586A1/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B59/00Applications of bobbin-winding or -changing devices; Indicating or control devices associated therewith
    • D05B59/04Devices for changing the bobbin

Definitions

  • the present invention relates to a pobin exchanging device for automatically exchanging a pobin case accommodating a bobbin thread bobbin mounted in a sewing machine hook.
  • the exchange device is a pobin changer
  • Japanese Patent Application Laid-Open No. 2000-1575774 discloses a multi-head sewing machine having a plurality of sewing heads, and a pobin changer for each sewing head (each hook base). It is shown that the drive mechanism of each pobin changer can be driven by a common drive source.
  • a pobin stock part (or pop pin exchange cassette) is placed near the sewing table (that is, near the front edge), and a hook located below the sewing machine head near the sewing table.
  • the transfer mechanism is arranged so that the pobin gripping device (or the popin chuck mechanism) reciprocates between the pot of the base and the pobin stock portion.
  • the pobin stocking section (or the popin exchange cassette) is equipped with a plurality of pobin cases and transfers pobin cases to and from the popin changer. In other words, when the bobbin thread in the shuttle has run out of thread, the pobin holding device moves to the shuttle via the transfer mechanism based on the lower thread breakage detection signal, etc., and removes the poppin case containing the empty poppin from the shuttle.
  • the pobin holding device moves to the pobin stock portion via the transfer mechanism, and passes the pobin case to an empty pobin stock position of the pobin stock portion. Then, the pobin stock section is rotated by a predetermined angle, and a new pobin case containing a pop pin with a sufficiently wound lower thread at another pobin stock position is taken out by the pop pin holding device.
  • the pobin gripping device moves to the kettle via the transfer mechanism while holding the new pobin case taken out, and places the new pobin case in the empty kettle. Generally, the pobin exchange is performed automatically in such a procedure.
  • a pobin changer According to such a pobin changer, the worker collects an empty pobin case or stores a pobin with a sufficiently wound bobbin in the pobin stock portion near the sewing table. If you refill a new pobin case Good and easy to work. On the other hand, when such a pobin changer is not used, the operator has to go under the sewing table and directly replace the poppin case in the pot on the pot base, which is very troublesome. Therefore, in order to increase the efficiency of sewing work, large-sized industrial sewing machines such as multi-head sewing machines (including ordinary sewing machines as well as embroidery sewing machines) require such a pobin changer. It is becoming indispensable. However, there is still room for improvement in conventional pobin changers, and improvements have been desired.
  • a guide plate for guiding the movement of the pobin gripping device has a linear first guide groove, and both ends.
  • a second guide groove having a sloping portion for direction change is provided in the vicinity thereof, and guided by the sloping portion of the second guide groove, at each end of the moving stroke, a chuck portion of the popin gripping device. The direction of the is changed.
  • the direction change mechanism at each end of the movement process is integrated into the movement mechanism (guide plate).
  • the sewing table can be divided at the front part, and the front part of the sewing table is detached during transportation. This is to reduce the size of the packaging and to make it easier to carry in and out of the building.
  • the draft plate of the pobin changer attached to the lower surface of the sewing table extends from the front part (removed part) of the sewing table to the back (part not removed).
  • the pobin changer at least the guide plate.
  • the pobin changer was again attached to the lower surface of the sewing table.
  • This work is very time-consuming, and especially the position of the guide plate is time-consuming because the position of the direction change mechanism at both ends determines the position of the pobin gripping device with respect to the sewing machine hook and the pobin stock.
  • the present invention has been made in view of the above point, and an object of the present invention is to provide a pobin exchanging device having a novel structure with various improvements.
  • the present invention aims to provide a user-friendly popin changing device that can easily cope with a case where the traveling distance of the pobin gripping device is different. Also, even when applied to a split-type sewing table, it is intended to provide a popin replacement device that does not require removal and reattachment work.
  • a pobin exchanging device for exchanging a bobbin poppin mounted in a sewing machine hook, wherein the pobin gripping device grips a pobin case at a tip end of a chuck portion;
  • a moving mechanism for reciprocating a gripping device between a sewing machine hook and a pobin stock unit; and the chuck of the poppin gripping device in a process of moving the poppin gripping device toward the sewing machine hook by the moving mechanism.
  • a first direction changing mechanism for turning the direction of the part toward the sewing machine hook; and a step of moving the poppin gripping device toward the pobin stock portion by the moving mechanism.
  • a second direction changing mechanism for turning the direction to the pobin stock portion, wherein the first and second direction changing mechanisms are respectively separated from the moving mechanism.
  • Pobin exchange device according to feature is provided that can be.
  • the first and second direction change mechanisms provided on the traveling path of the moving mechanism can be separated from the moving mechanism, respectively, so that the moving mechanism can cope with any arbitrary reciprocating movement distance. Even if the structure is set to be the same, the first and second turning mechanisms having the same structure can be used. Therefore, even when the travel distance of the pobin gripping device varies due to the difference in the depth size of the sewing table, it is easy to deal with it at a relatively low cost without the need for labor to form parts. This provides an excellent effect that a versatile and easy-to-use pobin exchanging device can be provided.
  • the present invention is applied to a sewing table of a type that can be separated into a front part and a main body part.
  • the moving mechanism can be removed, and the first and second direction change mechanisms can be left in the main body portion and the front portion of the sewing table, respectively.
  • a poppin exchanging device for exchanging a bobbin thread bobbin mounted in a sewing machine hook, wherein the bobbin gripping device grips a pobin case at a tip end of a chuck unit;
  • a moving mechanism for reciprocating a gripping device between a sewing machine hook and a pobin stock unit;
  • a first direction changing mechanism for turning the chuck portion of the pobin gripping device toward the sewing machine hook while the gripping device is moved toward the sewing machine hook; and
  • a second direction changing mechanism for turning the chuck portion of the pobin gripping device toward the pobin stock portion in a process in which the device is moved toward the pobin stock portion;
  • a moving body portion linearly moved by the moving mechanism, the chuck portion pivotally supported by the moving body portion, and a device for directing the direction of the chuck portion to a predetermined neutral position in normal times.
  • a biasing spring member wherein the first direction change mechanism directs the tip of the chuck portion toward the sewing machine shuttle against the bias of the panel member.
  • the second turning mechanism, Pobin exchange and wherein the tip direction of the chucking portion against the bias of said panel member is intended to unsuitable towards the Pobinsutotsuku portion is provided.
  • the moving mechanism includes a guide section that guides the poppin gripping device between the sewing machine hook and the pobin stock section, and a drive section that reciprocates the pobin gripping device along the guide section. You can go out.
  • each of the first and second direction change mechanisms has an inclined cam surface
  • the pobin gripping device includes a cam follower in association with the chuck portion. When the device is moved, the cam follower moves along the cam surface, so that the chuck portion is rotated to change the direction of the tip. This simplifies the configuration of the turning mechanism.
  • a pobin exchanging device for exchanging a bobbin thread bobbin mounted in a sewing machine hook, comprising a pobin gripping device for gripping a pobin case at a tip end of a chuck portion.
  • a pobin exchanging device is provided. This makes it possible to simplify the holding structure of the pobin case in the pobin holding device and to surely maintain the holding state.
  • a pobin exchanging device for exchanging a bobbin thread bobbin mounted in a sewing machine hook, wherein a chuck section holds a pobin case.
  • a gripper for holding the bobbin case with the empty chuck portion, and a release operation for selectively releasing the poppin case from the chuck portion holding the pobin, and the pobin gripper;
  • a moving mechanism for reciprocating the apparatus between the sewing machine and the popin stock section together with the actuating machine; and a moving mechanism for moving the popin holding device toward the sewing machine by the moving mechanism.
  • a pobin exchanging device is provided in which a pobin case accommodating a bobbin thread bobbin is exchanged by taking a pobin case into the chuck portion or releasing the poppin case from the chuck portion by an actuation.
  • FIG. 1 is an overall schematic view showing an example of a multi-head embroidery sewing machine to which a pobin exchanging device according to the present invention is applied,
  • FIG. 2 is a side view showing one embodiment of a popin exchange device according to the present invention
  • FIG. 3 is a side view of a bobbin changing device similar to that shown in FIG. 2, in which the guide length is shortened and other elements are enlarged for easy viewing, and FIG. FIGS. 2 and 3 are plan views of the poppin chuck unit in different postures.
  • FIG. 5 is a view taken in the direction of arrow A in FIG.
  • FIG. 6 is a diagram showing another posture of the pobin chuck unit viewed from the same direction as FIG. 5,
  • Figs. 7 (a) to (c) are side views showing the state of the torsion panel in the pobin chuck unit.
  • Figs. 8 (a) to (c) are side views that extract and show the attitude of the chuck part in the pobin chuck unit.
  • Fig. 9 is a side view showing a specific configuration example of the first and second direction change mechanisms in Figs. 2 and 3, and an explanatory diagram schematically showing a locus of movement of the opening in a series of direction change operations.
  • FIG. 10 schematically shows the trajectory of the movement of the chuck portion in a series of turning operations.
  • Fig. 11 is a plan view of the chuck portion of the popin chuck unit as viewed from above
  • Fig. 12 is a plan view showing a state in which the pobin case is gripped by the chuck portion
  • Fig. 13 is a first view provided on the sewing machine side. It is a side view which shows the example of a change of the mounting structure of a direction change mechanism.
  • FIG. 1 is a schematic overall view showing an example of a multi-head embroidery sewing machine 1 to which a pobin exchanging device according to the present invention is applied.
  • the multi-head embroidery sewing machine 1 includes a plurality of sewing heads 2 and a hook base 5 (FIG. 2) which is provided below the main body sewing table 3 in correspondence with each of the sewing heads 2. At least a sewing machine 6 (Fig. 2) provided on each machine base is provided. At the front edge of the main body sewing table 3, an extended sewing table 4 is detachably mounted. An embroidery frame drive mechanism is also provided on the sewing table, but is not shown for the sake of simplicity.
  • a popin exchanging device 7 according to one embodiment of the present invention is provided for each sewing machine 6 corresponding to each sewing head 2. Since the pobin exchanging device 7 is disposed below the bases 3 and 4, it cannot be seen in FIG.
  • Pobin stock sections 8 corresponding to the respective pobin exchanging devices 7 are arranged below the extension sewing table 4 on the front side.
  • parts necessary for explanation will be appropriately shown and unnecessary parts will be omitted. Therefore, parts and the like not shown actually exist in the product, and some parts are shown in one figure but not shown in another figure.
  • FIG. 2 is a side view showing an embodiment of the pobin exchanging device 7 according to the present invention, and shows a state where the pobin exchanging device 7 is attached to the lower side of the sewing tables 3 and 4. Only one set of pobin exchanging device 7 corresponding to one set of sewing head 2 and sewing machine shuttle 6 is shown, but the other pobin exchanging devices have the same configuration.
  • Fig. 3 is a side view of a pobin changing device 7 similar to that shown in Fig. 2, in order to enhance visibility, only the popin changing device 7 is extracted and each element is shown in an enlarged scale. However, the lengths of the guide rods 21 and 22 and the endless belt 25 are shortened for convenience. Please refer to Fig. 3 for parts that are difficult to see in Fig. 2.
  • the popin changing device 7 includes a pobin chuck unit 10 (pobin gripping device) having a chuck 11 for gripping the popin case B at a tip thereof, and the pobin chuck unit 10 includes a sewing machine 6 and a pobin stock 8.
  • a moving mechanism 20 for reciprocating between the unit and the povin chuck unit by the moving mechanism 20
  • a first direction change mechanism 30 for turning the chuck 11 of the pobin chuck unit 10 toward the sewing machine 6 while 10 is moved / conveyed toward the sewing machine 6;
  • the chuck unit 11 of the pobin chuck unit 10 is oriented toward the pobin stock unit 8.
  • a second direction changing mechanism 40 to be turned on.
  • the first and second direction change mechanisms 30 and 40 are separable from the moving mechanism 20 respectively.
  • the moving mechanism 20 includes two guide rods 21 1 and 22 (parallel guides) extending in parallel to guide the pobin chuck unit 10 to move linearly between the sewing machine hook 6 and the pobin stock unit 8. And a drive mechanism for reciprocating the pobin chuck 10 along the guide rods 21 and 22.
  • the guide rods 2 1 and 2 2 are formed to have an appropriate length according to the separation distance between the sewing machine hook 6 and the poppin stock section 8 in the sewing machine to be applied. And are unitized as a guide section consisting of two parallel guide rods 21 and 22.
  • the drive mechanism of the moving mechanism 20 is constituted by an endless (ring-shaped) toothed belt 25 provided over the length range of the belt guide rods 21 and 22.
  • the endless toothed belt 25 is stretched between a driving belt gear 26 and a driven belt gear 27 provided at both ends of the guide rods 21 and 22, respectively.
  • the pobin chuck unit 10 is fixed to a predetermined position of 25, and the pobin chuck unit 10 is moved with the movement of the belt 25.
  • the pobin chuck unit 10 is fixed to a predetermined portion of the belt 25 by a screw 12 so as to be detachable.
  • the drive belt gear 26 is supported at a predetermined position on the first cam plate 31 constituting the first direction changing mechanism 30 and is coaxially connected with the drive gear 28.
  • the driven belt gear 27 is supported at a predetermined position on the second cam plate 41 constituting the second direction changing mechanism 40, and is freely driven and rotated.
  • the drive gear 28 meshes with the drive shaft gear 29.
  • the interlocking shaft gear 29 is attached to a common interlocking shaft 50, and the common interlocking shaft 50 is rotationally driven by a common drive motor (not shown) for poppin replacement.
  • the common interlocking shaft 50 extends laterally below the main body sewing table 3 of the multi-head embroidery sewing machine 1, and the interlocking shaft gear of each pobin exchanging device 7 corresponding to each sewing head 2.
  • FIG. 4 is a plan view of the pobin chuck unit 10. Note that the inclination of the chuck portion 11 of the pobin chuck unit 10 is downward in FIG. 3, whereas it is drawn horizontally rightward in FIG.
  • FIG. 5 is a view taken in the direction of the arrow A in FIG. 4, and some of the elements are shown in a cross-section.
  • FIG. 6 shows the popin chuck unit 10 viewed from the same direction as FIG. 5, but the inclination of the chuck portion 11 is horizontal in FIG. 5, whereas in FIG. It is drawn downward.
  • hatchings indicating cross sections are similarly omitted to avoid complication, and are drawn as necessary.
  • the pobin chuck unit 10 is pivotally supported by a movable body 13 fitted to the guide rods 21 and 22 so as to be slidable, and by the movable body 13 via a tilt shaft 14.
  • the zipper part 1 1 is included.
  • the toothed belt 25 is sandwiched between the lower surface of the moving pod 13 and the belt fastener 15, and tightened with the screw 12, whereby the pobin chuck unit 10 is tightened.
  • the chuck portion 11 includes a chuck tilting body 11a serving as a main body and a chuck mechanism provided at a tip end thereof.
  • the pobin case B is gripped by this chuck mechanism, and the specific structure will be described later.
  • the chuck tilting body 11 a is fixed to one end of the tilting shaft 14, and the tilting shaft 14 passes through the moving body 13 and is pivotally supported by the moving body 13 so as to be tiltable, so that the chuck tilting body 11 a
  • a tilt shaft operating lever 16 is fixed to the end of the tilt shaft 14 on the opposite side.
  • a roller 17 as a cam follower is rotatably supported at the tip of the tilt shaft operating lever 16.
  • the lever 16 tilts around the tilt shaft 14, and the tilt shaft 14 rotates according to the tilt, and the chuck tilt body 11 a, that is, the chuck portion 11 tilts according to this rotation. Tilt about axis 14
  • a force roller 18 is arranged around the tilt axis 14 between the movable body 13 and the tilt axis operating lever 16.
  • the width of the collar 18 forms a gap necessary to allow passage of the cam plates 31 and 41 described later.
  • a torsion spring (or helical panel) 19 is fitted between the movable body 13 and the chuck tilting body 11a around the tilting shaft 14.
  • a panel stop pin 19 1 is embedded in a predetermined position of the moving body 13.
  • a tilt return pin 192 is embedded at an end of the chuck tilting body 11a opposite to the chuck mechanism with the shaft 14 interposed therebetween.
  • 3 and 6 show the torsion spring 19 in a neutral state.
  • One end 19a of the torsion panel 19 is urged counterclockwise in FIG.
  • each pin 191, 192 is sandwiched between the ends 19a, 19b of the torsion panel 19, and the chuck
  • the end of the tilting body 11a with the tilt return pin 192 is located at the top, and the chuck mechanism at the opposite end is located at the bottom, i.e., the tip of the chuck 11 faces downward Is set. Roller 17 is at the top.
  • FIG. 7 (a) extracts and shows the state of the torsion panel 19 in the neutral state.
  • FIG. 8A shows the extracted state of the chuck portion 11 in the neutral state.
  • FIG. 7 (b) shows the state of the torsion panel 19 in this state
  • FIG. 8 (b) shows the state of the chuck portion 11 in this state.
  • FIG. 7 (c) extracts the state of the torsion panel 19 in this state
  • FIG. 8 (c) extracts and shows the state of the chuck portion 11 in this state.
  • FIG. 9 shows an example of the specific configuration of the direction change mechanisms 30 and 40 in a side view, and shows a series of direction change operations for reference.
  • FIG. 7 is a diagram schematically illustrating the trajectory of the movement of the roller 17 in FIG.
  • the first direction change mechanism 30 is disposed at an end near the shuttle 6 in the transporting process of the pobin chuck unit 10 by the moving mechanism 20 (guide rods 21 and 22).
  • the first cam plate 31 has a predetermined shape as shown in FIG.
  • the first cam plate 31 has a cam surface 31 a that is inclined so as to descend toward the rear end (toward the shuttle 6) in a predetermined tilting section in the transfer process. It has a horizontal groove 31b corresponding to a straight section of a predetermined length after completion, and further has a bearing 31c that pivotally supports the rotation shaft of the drive belt gear 26 described above.
  • the horizontal groove 31b has a size suitable for fitting the roller 17 of the popin chuck unit 10 and guiding it in the horizontal direction.
  • the horizontal groove 3 lb is along the horizontal movement line of the tilting axis 14 of the pobinch knuckle 10, and allows the shaft 14 to enter.
  • the first cam plate 31 (first direction changing mechanism 30) is accurately positioned at a predetermined position on the lower surface of the main body sewing table 3, and is attached with screws or the like. Then, the holding member 24 at one end of the guide rods 21 and 22 is easily removed and attached to the first cam plate 31 thus accurately positioned via screws.
  • the second direction changing mechanism 40 is disposed at an end near the pobin stock section 8 in the transporting process of the pobin chuck unit 10 by the moving mechanism 20 (guide rods 21 and 22). Specifically, it is composed of a second cam plate 41 having a predetermined shape as shown in FIG.
  • the second cam plate 41 has substantially the same structure as the first cam plate 31 described above, and more specifically, has a symmetric structure. That is, the second cam plate 41 has a cam surface 41 a that is inclined so as to descend toward the front end (toward the pobin stock portion 8) in a predetermined tilting section in the transport stroke.
  • the second cam plate 41 (the second direction changing mechanism 40) is accurately positioned in a predetermined arrangement on the lower surface of the extension sewing table 4, and is attached with screws or the like. Then, the holding bracket 23 at the other end of each of the guide rods 21 and 22 is easily removed and attached to the second cam plate 41 accurately positioned in this manner via a screw or the like. .
  • FIG. 10 is a diagram schematically illustrating the trajectory of the movement of the chuck portion 11 (chuck tilting body 11 a) in a series of direction changing operations.
  • the position of the roller 17 at this time is indicated by reference numeral 17a in FIG.
  • the roller 17 tilts counterclockwise downward about the axis 14 following the cam surface 3 1a falling to the right, with the result that the lever 16 and the axis 14 move in the same direction.
  • Z tilt, and the chuck tilting body 11a tilts counterclockwise around the axis 14 and gradually turns upward counterclockwise so that the chuck mechanism at the tip of the body tilts toward the shuttle 6.
  • the roller 17 reaches the lowermost part of the cam surface 31a, thereafter, it is fitted into the horizontal groove 31b and moves horizontally.
  • the roller 17 has a relationship with the moving body 13 as shown in FIG.
  • the chuck mechanism of (1) is in the horizontal right direction (the direction facing the shuttle 6) as shown in Fig. 8 (c).
  • the section where the roller 17 moves horizontally by fitting into the horizontal groove 31b is shown as a "straight section” in FIG.
  • the chuck mechanism at the front end of the chuck tilting body 11a moves further to the right in the horizontal direction, facing the hook 6, and finally reaches the hook 6, whereupon the pop pin case B (In this case, usually, the lower bobbin thread is empty), or place a pobin case B (in this case, usually the lower bobbin having sufficient lower thread) in the shuttle 6.
  • the tilt axis 14 reaches the position indicated by reference numeral 14a in FIG.
  • the motor is reversed, and the pop pin chuck unit 10 is caused to run in the opposite direction (left direction in FIG. 9) via the belt 25.
  • the pin 19 2 is urged clockwise by the action of the torsion panel 19, and the roller 17 Then, it moves clockwise, and rises following the cam surface 31a rising upward.
  • Roller 17 is the top of cam surface 3 1a
  • the chuck part 11 chuck tilting body 11a
  • the pobin chuck unit 10 continues to move in the direction of the pobin stock section 8 (to the left in FIGS.
  • roller 17 becomes the cam surface 4 of the second cam plate 4 1. Touches the top of la.
  • the position of the roller 17 at this time is indicated by reference numeral 17b in FIG.
  • the roller 17 tilts clockwise downward about the axis 14 following the cam surface 41a that is descending to the left, and accordingly, the lever 16 and the axis 14 move in the same direction.
  • the chuck tilting body 11a tilts clockwise around the axis 14 and gradually moves upward so that the chuck mechanism at the tip of the tilting body 11a points toward the pobin stock portion 8. Rotate clockwise.
  • the roller 17 reaches the lowermost portion of the cam surface 41a, the roller 17 thereafter moves horizontally by fitting into the horizontal groove 41b.
  • the roller 17 When the roller 17 is fitted in the horizontal groove 41b in this manner, the roller 17 has a relationship with the moving body 13 as shown in FIG. 7 (b), and the tip of the chuck tilting body 11a is formed. As shown in Fig. 8 (b), the chuck mechanism is in the horizontal left direction (the direction facing the pobin stock unit 8).
  • the section in which the roller 17 moves horizontally by fitting into the horizontal groove 41b is shown as a "straight section" in FIG. In this "straight section", the chuck mechanism at the tip of the chuck tilting body 11a further moves leftward horizontally facing the pobin stock section 8, and finally reaches the pobin stock section 8, where the pobin stock is located.
  • the motor is rotated forward, and the pobin chuck unit 10 is caused to travel rightward in FIG. 9 via the belt 25.
  • the pin 19 2 is urged in the counterclockwise direction by the action of the torsion panel 19, and the roller 17 becomes It moves upward in the counterclockwise direction and rises in accordance with the upward rising force surface 4 1 a.
  • the chuck part 11 enters the neutral state (Fig. 7 (a), Fig. 8 (a)) as described above. .
  • FIG. 11 is a plan view of the chuck portion 11 of the popin chuck unit 10 viewed from above, and in order to pick up the bopin case B from the hook 6, the popin case B is placed in the hook 6 or Immediately after This shows a state in which it is in contact with the shuttle 6.
  • FIG. 12 is a plan view showing a state where the pop pin case B is gripped by the chuck portion 11. It should be noted that in FIGS. 11 and 12, the pobin case B and the inside of the pobin case B are generally shown in cross-section, but are not particularly hatched.
  • the tip of the chuck portion 11 is formed as a 1 lb attitude holding bracket having an edge formed of a concave curve that follows the convex curve of the surface of the pobin case B, and a pobin arm gripping claw 11c is pivotally supported at a predetermined position.
  • the gripper jaw opening / closing lever 11d is pivotally supported coaxially with the gripper 11c and at a certain angle to it, and the point of action of the gripper jaw opening / closing lever 11d is set to the jaw opening / closing cylinder. It is connected to the mouth of 11 e.
  • the pawl opening / closing cylinder 11e is composed of, for example, an air cylinder, but may be another actuator. As shown in Fig. 11, when the rod of the cylinder 11e is contracted, the gripper 11c is in an open state, and the bin B is not gripped.
  • FIG. 11 a case where the pobin case B is picked up from the shuttle 6 by the chuck portion 11 will be described.
  • the tip of the open gripper 1 1c will close the pobin case B.
  • the pobin case arm B1 fits easily in the claw insertion gap near the tip of the arm B1.
  • the gripping pawl opening / closing lever 11d and the linking structure of gripping pawl 11c cause the gripping pawl 11c to rotate counterclockwise around the pivot point. And close the claw 11c.
  • the tip of the claw 11c in the claw insertion gap hooks the pobin case arm B1 from the inside thereof, and opens the pobin case arm B1 outward.
  • An arm receiving portion 11 g and an arm window protrusion 11 f are provided at predetermined positions of the posture holding bracket 1 1 b, and the pobin case arm B 1 opened by the gripping claw 1 1 c is received by the arm receiving portion.
  • the arm window projection 11 f is strongly engaged with the hole edge of the opening window B2 formed in the pobin case arm B1.
  • the pobin case arm B 1 is grasped between the grasping claw 11 c and the arm receiving portion 11 g, and the arm window protrusion 11 f is attached to the pobin case arm B 1.
  • the pobin case B is firmly engaged with the edge of the opening window B2, and the surface of the pobin case B is firmly supported by the position holding bracket 11b. As a result, the pobin case B is firmly held by the chuck portion 11 as a whole. Can be grasped.
  • a winding panel is provided at a pivot point of the gripper 11c, and the gripper 11c is always urged to open as shown in FIG. Therefore, when the extension driving force of the cylinder 11e is released, the gripper 11c returns to the open state as shown in FIG. 11 and the held pobin case B is released.
  • gripping and release of the pobin case B by the chuck portion 11 are controlled by controlling the cylinder 11e.
  • the pobin stock section 8 may use a conventionally known configuration. As shown in FIG. 2 or FIG. 10, one pobin stock portion 8 has four pobin case stock portions extending radially at 90 ° intervals, and is provided with an index drive shaft 8 1. By the rotation, a stock portion to be located at the predetermined access position 8a accessed by the pobin chuck unit 10 is determined. As shown in FIG. 1, the indexing drive shaft 81 extends in the lateral direction of the sewing machine, and performs common indexing control of each pobin stock unit 8 corresponding to each pobin exchanging device 7. For example, when receiving an empty pobin case B from the pobin chuck unit 10, the empty stock part is located at the predetermined insertion / removal position 8a.
  • a pobin case B containing poppins wound with sufficient bobbin thread is set in at least one predetermined stock portion.
  • the poppin chuck unit 10 receives the empty poppin case B extracted from the shuttle 6 at the empty stock position at the predetermined insertion / extraction position 8a. After that, rotate the indexing drive shaft 8 1 to rotate the pobin stock section 8, and place the stock area where the popin case B containing the bobbin wound with sufficient bobbin thread is placed at the predetermined insertion / extraction position 8 a. Let it. Then, the pobin case B located at the predetermined loading / unloading position 8 a is picked up by the pobin chuck unit 10, brought to the shuttle 6, and stored in the shuttle 6.
  • the bobbin thread popin is automatically replaced.
  • refilling of a new pobin case B containing a bobbin with sufficient bobbin thread and collection of an empty pobin case B are manually performed for each stock portion of the pobin stock section '8. Therefore, the fact that the pobin stock section 8 is located at the front of the sewing table 4 means that manual work is slow.
  • the present invention is not limited to this, and the replenishment and collection of the pobin case B for each stock site of the pobin stock unit 8 may be appropriately automated.
  • the first cam plate 31 serving as the first direction change mechanism 30 is accurately positioned and attached to the lower surface of the main body sewing table 3, and the second direction change mechanism 40.
  • the second cam plate 41 is positioned and attached to the lower surface of the extended sewing table 4 accurately.
  • each of the pobin stock portions 8 is also accurately positioned and attached to the lower surface of the extended sewing table 4.
  • the common mounting bracket 9 in which the port holes and the like for mounting the cam plate 41 and the pobin stock portion 8 are accurately opened is accurately attached to the lower surface of the extension sewing table 4. It is preferable that the cam plate 41 and the pobin stock 8 be mounted on the common mounting bracket 9 by positioning.
  • the sewing machine body and the extended sewing table 4 are manufactured in a separated state, and the separated sewing machines are individually packed. Transport to the destination. It is a large industrial machine and its delivery destination is overseas. In this way, the large sewing table is separated into the main sewing table 3 and the extended sewing table 4 on the sewing machine main body, packed and transported, and at the final destination, the extended sewing table 4 is replaced with the main sewing table on the sewing machine side.
  • the transportation cost can be greatly reduced by reducing the size of the packing and efficient storage in the shipping container, etc. .
  • the cam plate 41 and the pobin stock portion 8 are already accurately positioned and attached to the extended sewing table 4, and
  • the cam plate 31 is accurately positioned on the sewing table 3 and is already installed.
  • an indexing drive shaft 81 that can belong to the side of the extended sewing table 4 may be mounted in advance
  • the driven belt gear 27 may be mounted on the cam plate 41 in advance.
  • the drive belt gear 26 and the drive gear 28, which can belong to the side of the main body sewing table 3 are mounted on the cam plate 31 in advance, and the interlocking gear 29, the common interlocking shaft 50, etc. are also mounted on the main body sewing table. 3 may be attached in advance.
  • the two sewing tables are packed in a separated state, and at the final destination, the extension sewing table 4 is connected to the main sewing table 3 of the sewing machine main body, and the multi-head embroidery machine which is the final product is connected.
  • the two guide rods 21, 22 are simply connected by the holding brackets 23, 24, and the endless toothed belt 25 with the belt 25 is provided.
  • One unit consisting of the chuck unit 10 attached to the guide rods 21 and 22 is separately packed and transported (that is, three units are transported as a whole). It is only necessary to attach the belts 25 to the gears 26, 27 by simply attaching the belts 25 to the gear plates 31, 41 simply by screwing or the like to the lower force plates 31, 41. Therefore, assembling of the pobin exchanging device 7 becomes extremely easy, and a series of costs associated with separate packing, transportation, and assembly of the entire sewing machine can be greatly reduced.
  • the present invention is not limited to the advantages associated with the separate packing, transport, and assembly of the entire sewing machine, and the first and second structures having the same structure can be used even if the moving mechanism is set to a structure corresponding to any arbitrary reciprocating movement distance.
  • the advantage of using the second direction change mechanism (cam plates 31, 41) is also provided. In other words, even if the travel distance of the pobin gripping device varies due to the difference in the depth size of the sewing table, only by changing the length of the guide rods 21 and 22 03 014591
  • the first direction change mechanism 30 located on the hook base 5 side is attached to the main body sewing stand 3.
  • the present invention is not limited to this, and appropriate positions on the sewing machine main body side (for example, It may be mounted on the base 5).
  • FIG. 13 shows an example in which the first turning mechanism 30 is attached to the hook base 5.
  • an approximately L-shaped bracket 301 is fixed to the hook base 5, and the lower end of the bracket 301 is fixed to the sewing machine frame F.
  • the first direction changing mechanism 30 on the side of the hook base 5 is fixed to the bracket 301.
  • the bracket 301 carries a common interlocking shaft 50.
  • the claw 11c of the chuck portion 11 of the pobin chuck unit 10 is driven by the air cylinder.
  • the invention is not limited to this, and other appropriate means may be used.
  • the claw 11 c of the chuck 11 may be opened and closed.
  • the slip transmission enables the common interlocking shaft 50 to rotate even when the popin chuck unit 10 is stopped.
  • a mechanism may be provided.
  • a disk (not shown) is fixed to each end of the shaft of the drive gear 28 and the shaft of the drive belt gear 26, and these two disks are pressed against each other by a spring member.
  • the rotation of the drive gear 28 is transmitted to the drive belt gear 26.
  • a notch through which an operator can enter is provided in a part of the front edge portion of the sewing table 4, and the pobin replacing unit 7 is provided in a portion having the notch, and is provided in a portion having no notch.
  • the common interlocking shaft 50 is driven to rotate in accordance with the longer travel distance. be able to. That is, even if the common interlocking shaft 50 is continuously driven to rotate after the pobin chuck unit 10 stops, the rotation is not transmitted by the slip transmission mechanism, and the movement is not performed. No further linear movement of the shorter popin chuck unit 10 is performed.
  • the above-mentioned slip transmission mechanism is installed. In this way, even if the movement of the pobin chuck unit 10 of each pobin exchange device 7 is shifted, the common interlocking is performed so that it moves more than the actual movement amount of the pobin chuck unit. By rotating the shaft 50, all the pobinchack units 10 can be moved to the movement limit position.
  • the common interlocking shaft 50 is driven to rotate by a motor.
  • the present invention is not limited to this, and any other driving source may be used.
  • a mechanism that converts a linear driving force from a linear drive source for example, an air cylinder
  • a rotational motion of the common interlocking shaft 50 may be used.
  • the pobin exchanging device is not limited to an embroidery sewing machine, and can be applied to any other types of sewing machines. Further, the present invention is not limited to a multi-head sewing machine, but may be applied to a single-head sewing machine and any other types of sewing machines.

Abstract

A bobbin-changing apparatus includes a moving mechanism (20) for reciprocally moving a bobbin-holding device (10) between a sewing machine hook (6) and a bobbin stock portion (8), the bobbin holding device holding a bobbin case (B) at the tip of a chuck portion (11). A first cam plate (31) is provided near one end of the moving mechanism (20), and a second cam plate (41) is provided near the other end. In the process of the movement of the bobbin-holding device (10), the first cam plate (31) causes the chuck portion (11) to face the hook (6), and the second cam plate (41) causes the chuck portion (11) to face the bobbin stock portion (8). The cam plates (31, 41) are individually detachable from the moving mechanism (20). During the transportation of the sewing machine, one of the cam plates belongs to a main body sewing base, and the other, to extension sewing base. The bobbin-holding device (10) includes a moving body portion (13), the chuck portion (11), and a spring member (19) for urging the chuck portion so as to direct it to a predetermined neutral position in a normal state.

Description

明 細 書 ミシンのポビン交換装置 技術分野  Description Pobin exchanging device of sewing machine Technical field
本発明は、 ミシンの釜内に装着される下糸ポビンを収納したポビンケース を自動的に交換するためのポビン交換装置に関する。 背景技術  The present invention relates to a pobin exchanging device for automatically exchanging a pobin case accommodating a bobbin thread bobbin mounted in a sewing machine hook. Background art
釜土台の釜内に装着されているポビンケース内のポビンの下糸が無くなつ たら、 その空のポピンケースを、 十分に下糸の巻かれたポビンが収納されて いる新しいポビンケースと自動交換する下糸交換装置は、 ポビンチェンジャ When the bobbin thread in the pobin case attached to the hook of the kettle base runs out, the empty bobbin case is automatically replaced with a new pobin case containing a pobin with sufficient bobbin thread. The exchange device is a pobin changer
—として従来より知られている。 また、 特開 2 0 0 0— 1 5 7 7 7 4号公報 においては、 複数個のミシンへッ ドを備えている多頭式のミシンにおいて、 各ミシンヘッ ド (各釜土台) 毎にポビンチェンジャーを設け、 かつ、. 各ポビ ンチェンジャーの駆動機構を共通の駆動源で駆動しうるようにしたことが示 されている。 — Has been known for some time. Japanese Patent Application Laid-Open No. 2000-1575774 discloses a multi-head sewing machine having a plurality of sewing heads, and a pobin changer for each sewing head (each hook base). It is shown that the drive mechanism of each pobin changer can be driven by a common drive source.
ポビンチェンジャーにおいては、 縫製台の手前 (つまり前縁) 寄りにポビ ンス トック部 (若しくはポピン交換カセッ ト) を配置し、 縫製台の奥寄りに あるミシンへッ ドの下方に位置する釜土台の釜と該ポビンストツク部との間 で、 ポビン把持装置 (若しくはポピンチャック機構) を往復走行させるよう に移送機構を配置する。 ポビンス トック部 (若しくはポピン交換カセッ ト) は、 複数個のポビンケースを装備し、 ポピンチェンジヤーとの間でポビンケ —スの受渡しを行う。 すなわち、 釜内の下糸ポビンの糸が不足した場合、 下 糸切れ検出信号等に基づきポビン把持装置が移送機構を介して釜まで移動し、 釜から空のポピンを収容しているポピンケースを取り出し、 それから、 該取 り出したポビンケースを把持したままで該ポビン把持装置が移送機構を介し てポビンス トツク部まで移動し、 ポビンストック部の空のポビンストック位 置に該ポビンケースを渡す。 それから、 該ポビンス トック部が所定角度回転 して、 別のポビンス トック位置にある十分に下糸の巻かれたポピンが収納さ れている新しいポビンケースを該ポピン把持装置に取り出させる。 該ポビン 把持装置は、 該取り出した新しいポビンケースを把持したままで移送機構を 介して釜まで移動し、 空の釜内に新しいポビンケースを置く。 概ね、 このよ うな手順でポビン交換が自動的に行われる。  In a pobin changer, a pobin stock part (or pop pin exchange cassette) is placed near the sewing table (that is, near the front edge), and a hook located below the sewing machine head near the sewing table. The transfer mechanism is arranged so that the pobin gripping device (or the popin chuck mechanism) reciprocates between the pot of the base and the pobin stock portion. The pobin stocking section (or the popin exchange cassette) is equipped with a plurality of pobin cases and transfers pobin cases to and from the popin changer. In other words, when the bobbin thread in the shuttle has run out of thread, the pobin holding device moves to the shuttle via the transfer mechanism based on the lower thread breakage detection signal, etc., and removes the poppin case containing the empty poppin from the shuttle. Then, while holding the taken out pobin case, the pobin holding device moves to the pobin stock portion via the transfer mechanism, and passes the pobin case to an empty pobin stock position of the pobin stock portion. Then, the pobin stock section is rotated by a predetermined angle, and a new pobin case containing a pop pin with a sufficiently wound lower thread at another pobin stock position is taken out by the pop pin holding device. The pobin gripping device moves to the kettle via the transfer mechanism while holding the new pobin case taken out, and places the new pobin case in the empty kettle. Generally, the pobin exchange is performed automatically in such a procedure.
このようなポビンチェンジャーによれば、 作業者は縫製台の手前寄りにあ るポビンス トック部に対して、 空のポビンケースの回収作業や、 十分に下糸 の巻かれたポビンが収納されている新しいポビンケースの補充作業を行えば よいので、 作業しやすいものとなる。 一方、 このようなポビンチェンジャ一 を使用しない場合は、 作業者が縫製台の下にもぐり込んで、 釜土台の釜内の ポピンケースを直接人手で交換しなければならないので、 大変面倒である。 よって、 縫製作業の効率化のためには、 多頭式ミシンなどの大型の工業ミシ ン (通常の縫製ミシンは勿論のこと、 刺繍ミシンも含む) にあっては、 この ようなポビンチェンジャ一は不可欠のものとなりつつある。 しかるに、 従来 のポビンチェンジャーには改善されるべき余地がまだあり、 改善が望まれて いた。 According to such a pobin changer, the worker collects an empty pobin case or stores a pobin with a sufficiently wound bobbin in the pobin stock portion near the sewing table. If you refill a new pobin case Good and easy to work. On the other hand, when such a pobin changer is not used, the operator has to go under the sewing table and directly replace the poppin case in the pot on the pot base, which is very troublesome. Therefore, in order to increase the efficiency of sewing work, large-sized industrial sewing machines such as multi-head sewing machines (including ordinary sewing machines as well as embroidery sewing machines) require such a pobin changer. It is becoming indispensable. However, there is still room for improvement in conventional pobin changers, and improvements have been desired.
たとえば、 上記特開 2 0 0 0— 1 5 7 7 7 4号公報に示されたポビンチェ ンジャ一では、 ポビン把持装置の移動を案内する案内プレートには直線状の 第 1の案内溝と、 両端付近においてそれぞれ方向転換用の傾斜部を有する第 2の案内溝とが設けてあり、 この第 2の案内溝の傾斜部により案内されるこ とで移動行程の各終端においてポピン把持装置のチヤック部の向きを変える ようになつている。 要するに、 移動行程の各端における方向転換機構が移動 機構 (案内プレート) に一体不可分に組み込まれた構造となっている。  For example, in the pobin changer disclosed in Japanese Patent Application Laid-Open No. 2000-1575774, a guide plate for guiding the movement of the pobin gripping device has a linear first guide groove, and both ends. A second guide groove having a sloping portion for direction change is provided in the vicinity thereof, and guided by the sloping portion of the second guide groove, at each end of the moving stroke, a chuck portion of the popin gripping device. The direction of the is changed. In short, the direction change mechanism at each end of the movement process is integrated into the movement mechanism (guide plate).
周知のようにミシンのサイズには刺繍範囲などに応じて種々のものがあり、 釜土台から縫製台の前縁の距離、 すなわちミシン釜からポピンストック部の 距離もミシンサイズによって異なる。 このため、 ミシン釜からポビンストツ ク部までの距離に対応した種々の種類 (サイズ) の案内プレートがそれぞれ 必要となる。 この場合、 上述のような従来技術にあっては、 移動行程の各端 における方向転換機構が案内プレートに一体不可分に組み込まれた構造とな つているため、 移動行程の各端における方向転換機構を含む案内プレ一ト全 体を、 それぞれのミシンのタイプに適したサイズ · 構造で個別に製作しなけ ればならず、 部品形成に手間が掛かると共にコストの高いものとなっていた。 ところで、 サイズの大きなミシンにおいては縫製台が前方部で分割できる ようになつており、 搬送の際には縫製台の前方部を取り外すようになってい る。 これは梱包形態を小さくするとともに、 建物への搬入出を容易とするた めである。 その際、 縫製台の下面に取り付けられたポビンチェンジャーの案 内プレー卜が縫製台の前方部 (取り外される部分) から奥 (取り外されない 部分)にまたがって延びているので、前方の縫製台を本体から取り外すには、 まずポビンチェンジャ一 (少なく とも案内プレート) を取り外さなければな らなかった。 そして、 搬入後に縫製台の前方部を本体に取り付けた後に、 再 度、 ポビンチェンジャーを縫製台の下面に取り付けるようにしていた。 この 作業は非常に手間であり、 特に案内プレートは、 その両端部の方向転換機構 の位置によってミシン釜及ぴポビンス トック部に対するポビン把持装置の位 置が決まるため、 その位置調整は時間のかかるものであった。 発明の開示 As is well known, there are various sizes of the sewing machine depending on the embroidery range and the like, and the distance from the hook base to the front edge of the sewing table, that is, the distance from the sewing machine to the popin stock portion also differs depending on the sewing machine size. For this reason, various types (sizes) of guide plates corresponding to the distance from the sewing machine pot to the pobin stock are required. In this case, in the prior art as described above, since the direction change mechanism at each end of the movement stroke is a structure that is integrally incorporated into the guide plate, the direction change mechanism at each end of the movement stroke is provided. The entire guide plate, including the machine, had to be manufactured individually in a size and structure suitable for each sewing machine type, which required a lot of time and cost for forming parts. By the way, in the case of a large-sized sewing machine, the sewing table can be divided at the front part, and the front part of the sewing table is detached during transportation. This is to reduce the size of the packaging and to make it easier to carry in and out of the building. At this time, the draft plate of the pobin changer attached to the lower surface of the sewing table extends from the front part (removed part) of the sewing table to the back (part not removed). In order to remove it from the body, it was necessary to first remove the pobin changer (at least the guide plate). Then, after the front part of the sewing table was attached to the main body after loading, the pobin changer was again attached to the lower surface of the sewing table. This work is very time-consuming, and especially the position of the guide plate is time-consuming because the position of the direction change mechanism at both ends determines the position of the pobin gripping device with respect to the sewing machine hook and the pobin stock. Met. Disclosure of the invention
本発明は上述の点に鑑みてなされたもので、 種々の改善を施した新規な構 造のポビン交換装置を提供しょうとするものである。 また、 ポビン把持装置 の移動走行距離が異なる場合であっても、 それに対処しやすい、 使い勝手の よいポピン交換装置を提供しょうとするものである。 また、 分割タイプの縫 製台に適用する場合でも、 取外し及び再取付作業に面倒のないポピン交換装 置を提供しょうとするものである。  The present invention has been made in view of the above point, and an object of the present invention is to provide a pobin exchanging device having a novel structure with various improvements. In addition, the present invention aims to provide a user-friendly popin changing device that can easily cope with a case where the traveling distance of the pobin gripping device is different. Also, even when applied to a split-type sewing table, it is intended to provide a popin replacement device that does not require removal and reattachment work.
本発明の 1つの観点に従えば、 ミシン釜内に装着される下糸ポピンの交換 を行うためのポビン交換装置であって、 チヤック部の先端にてポビンケース を把持するポビン把持装置と、 前記ポビン把持装置をミシン釜とポビンス ト ック部との間で往復移動させる移動機構と、 前記移動機構によって前記ポピ ン把持装置が前記ミシン釜に向かって移動される過程で該ポピン把持装置の 前記チャック部の向きを、 前記ミシン釜の方に向かせる第 1の方向転換機構 と、 前記移動機構によって前記ポピン把持装置が前記ポビンストツク部に向 かって移動される過程で該ポビン把持装置の前記チャック部の向きを、 前記 ポビンストック部に向かせる第 2の方向転換機構とを具え、 前記第 1及び第 2の方向転換機構は前記移動機構に対してそれぞれ分離可能であることを特 徴とするポビン交換装置が提供される。  According to one aspect of the present invention, there is provided a pobin exchanging device for exchanging a bobbin poppin mounted in a sewing machine hook, wherein the pobin gripping device grips a pobin case at a tip end of a chuck portion; A moving mechanism for reciprocating a gripping device between a sewing machine hook and a pobin stock unit; and the chuck of the poppin gripping device in a process of moving the poppin gripping device toward the sewing machine hook by the moving mechanism. A first direction changing mechanism for turning the direction of the part toward the sewing machine hook; and a step of moving the poppin gripping device toward the pobin stock portion by the moving mechanism. A second direction changing mechanism for turning the direction to the pobin stock portion, wherein the first and second direction changing mechanisms are respectively separated from the moving mechanism. Pobin exchange device according to feature is provided that can be.
このように、 移動機構の走行経路に設けられる第 1及び第 2の方向転換機 構が該移動機構に対してそれぞれ分離可能であることにより、 移動機構を如 何なる任意の往復移動距離に対応する構造に設定した場合でも、 同じ構造の 第 1及び第 2の方向転換機構を使用することができることになる。 従って、 縫製台の奥行きサイズが異なることにより、 ポビン把持装置の移動走行距離 が異なってくるような場合であっても、 部品形成に手間が掛かることなく、 比較的口一コストでそれに対処しやすい、 汎用性があり、 使い勝手のよいポ ビン交換装置を提供することができる、 という優れた効果を奏する。 また、 第 1及び第 2の方向転換機構と、 その中間の位置する移動機構とを分離しう るようにしたことにより、 前方部と本体部とに分離しうるタイプの縫製台に 適用する場合に、 分離に際して、 移動機構のみを取り外し、 第 1及び第 2の 方向転換機構はそれぞれ縫製台の本体部と前方部に残すようにすることがで きるので、 分離手間がかからず、 また再組立ての際には方向転換機構の面倒 な位置調整作業が全く不要となる (方向転換機構は縫製台から取り外さなく て済むため) 、 等々の効果も奏する。  In this way, the first and second direction change mechanisms provided on the traveling path of the moving mechanism can be separated from the moving mechanism, respectively, so that the moving mechanism can cope with any arbitrary reciprocating movement distance. Even if the structure is set to be the same, the first and second turning mechanisms having the same structure can be used. Therefore, even when the travel distance of the pobin gripping device varies due to the difference in the depth size of the sewing table, it is easy to deal with it at a relatively low cost without the need for labor to form parts. This provides an excellent effect that a versatile and easy-to-use pobin exchanging device can be provided. In addition, when the first and second direction changing mechanisms are separated from a moving mechanism located therebetween, the present invention is applied to a sewing table of a type that can be separated into a front part and a main body part. In addition, at the time of separation, only the moving mechanism can be removed, and the first and second direction change mechanisms can be left in the main body portion and the front portion of the sewing table, respectively. When assembling, the troublesome position adjustment work of the turning mechanism is not required at all (since the turning mechanism does not have to be removed from the sewing table), and so on.
本発明の別の観点に従えば、 ミシン釜内に装着される下糸ポビンの交換を 行うためのポピン交換装置であって、 チャック部の先端にてポビンケースを 把持するボビン把持装置と、 前記ポピン把持装置をミシン釜とポビンストツ ク部との間で往復移動させる移動機構と、 前記移動機構によって前記ポビン 把持装置が前記ミシン釜に向かって移動される過程で該ポビン把持装置の前 記チャック部の向きを、 前記ミシン釜の方に向かせる第 1の方向転換機構と、 前記移動機構によって前記ポビン把持装置が前記ポビンス トック部に向かつ て移動される過程で該ポビン把持装置の前記チヤック部の向きを、 前記ポビ ンストック部に向かせる第 2の方向転換機構とを具え、 前記ポピン把持装置 は、 前記移動機構によって直線的に動かされる移動ボディ部と、 該移動ポデ ィ部に枢支された前記チャック部と、 該チャック部の向きを通常時において 所定の中立位置に指向させるよう付勢するバネ部材とを含み、 前記第 1の方 ' 向転換機構は、 前記パネ部材の付勢に抗して前記チャック部の先端の向きを 前記ミシン釜の方に向かせるものであり、 前記第 2の方向転換機構は、 前記 パネ部材の付勢に抗して前記チヤック部の先端の向きを前記ポビンストツク 部の方に向かせるものであることを特徴とするポビン交換装置が提供される。 このようにポビン把持装置を構成することで、 チャック部の方向制御つまり 姿勢制御を簡素な構成で実現することができるようになる、 という優れた効 果を奏する。 According to another aspect of the present invention, there is provided a poppin exchanging device for exchanging a bobbin thread bobbin mounted in a sewing machine hook, wherein the bobbin gripping device grips a pobin case at a tip end of a chuck unit; A moving mechanism for reciprocating a gripping device between a sewing machine hook and a pobin stock unit; A first direction changing mechanism for turning the chuck portion of the pobin gripping device toward the sewing machine hook while the gripping device is moved toward the sewing machine hook; and A second direction changing mechanism for turning the chuck portion of the pobin gripping device toward the pobin stock portion in a process in which the device is moved toward the pobin stock portion; A moving body portion linearly moved by the moving mechanism, the chuck portion pivotally supported by the moving body portion, and a device for directing the direction of the chuck portion to a predetermined neutral position in normal times. A biasing spring member, wherein the first direction change mechanism directs the tip of the chuck portion toward the sewing machine shuttle against the bias of the panel member. The second turning mechanism, Pobin exchange and wherein the tip direction of the chucking portion against the bias of said panel member is intended to unsuitable towards the Pobinsutotsuku portion is provided. By configuring the pobin gripping device in this way, it is possible to achieve an excellent effect that the direction control of the chuck portion, that is, the posture control can be realized with a simple configuration.
一例として、 前記移動機構は、 ミシン釜とポビンストック部との間で前記 ポピン把持装置をガイ ドするガイ ド部と、 該ポビン把持装置を該ガイ ド部に 沿って往復移動させる駆動部とを含んでいてよい。 これにより、 移動機構の 構成が簡素化される。 また、 前記第 1及び第 2の方向転換機構の各々は、 傾 斜したカム面を有し、 前記ポビン把持装置は、 カム従動子を前記チャック部 に関連して具備しており、 該ポピン把持装置の移動時に該カム従動子が前記 カム面に倣って動く ことにより前記チャック部が回動されてその先端の向き が変えられるものであってもよい。 これにより、 方向転換機構の構成が簡素 化される。  As an example, the moving mechanism includes a guide section that guides the poppin gripping device between the sewing machine hook and the pobin stock section, and a drive section that reciprocates the pobin gripping device along the guide section. You can go out. This simplifies the configuration of the moving mechanism. In addition, each of the first and second direction change mechanisms has an inclined cam surface, and the pobin gripping device includes a cam follower in association with the chuck portion. When the device is moved, the cam follower moves along the cam surface, so that the chuck portion is rotated to change the direction of the tip. This simplifies the configuration of the turning mechanism.
本発明の更に別の観点に従えば、 ミシン釜内に装着される下糸ポビンの交 換を行うためのポビン交換装置であって、 チャック部の先端にてポビンケー スを把持するポビン把持装置と、 前記ポビン把持装置をミシン釜とポビンス トック部との間で往復移動させる移動機構とを具え、 前記ポピン把持装置の 前記チャック部が、 ポビンケースアームを引き出すためのアーム掴み爪と、 該アーム掴み爪を回動させて該ポビンケ一スアームを引き出し操作を行わせ る駆動手段と、 該アーム掴み爪によって引き出されたポビンケースアームに 係合して保持するアーム係合突起とを具えることを特徴とするポビン交換装 置が提供される。 これにより、 ポビン把持装置におけるポビンケースの把持 構造を簡素化し、 かつ、 確実に把持状態を維持することのできるものとする ことができる。  According to still another aspect of the present invention, there is provided a pobin exchanging device for exchanging a bobbin thread bobbin mounted in a sewing machine hook, comprising a pobin gripping device for gripping a pobin case at a tip end of a chuck portion. A moving mechanism for reciprocating the pobin gripping device between a sewing machine hook and a pobin stock portion, wherein the chuck portion of the poppin gripping device includes an arm gripping claw for pulling out a pobin case arm; A drive means for rotating the gripping claw to pull out the pobince arm; and an arm engaging projection for engaging and holding the pobin case arm pulled out by the arm gripping claw. A pobin exchanging device is provided. This makes it possible to simplify the holding structure of the pobin case in the pobin holding device and to surely maintain the holding state.
本発明の更に他の観点に従えば、 ミシン釜内に装着される下糸ポビンの交 換を行うためのポビン交換装置であって、 チャック部にてポビンケースを把 持するポビン把持装置と、 空の前記チャック部によりボビンケースを把持さ せる掴み動作とポビンを把持した前記チャック部からポピンケースを離す解 放動作とを選択的に行うァクチユエ一夕と、 前記ポビン把持装置を前記ァク チユエ一夕と共に、 ミシン釜とポピンストック部との間で、 往復移動させる 移動機構と、 前記移動機構によって前記ポピン把持装置が前記ミシン釜に向 かって移動される過程で該ポビン把持装置の前記チヤック部の向きを、 前記 ミシン釜の方に向かせる第 1のカム機構と、 前記移動機構によって前記ポビ ン把持装置が前記ポビンストツク部に向かって移動される過程で該ポピン把 持装置の前記チャック部の向きを、 前記ポビンス トツク部に向かせる第 2の カム機構と、 前記第 1 のカム機構と第 2のカム機構との間の中間移動行程で は、 前記ポビン把持装置の前記チャック部の向きを中立姿勢に位置決めする 手段とを具え、 前記チヤック部が前記ミシン釜又は前記ボビンス トック部に 接する位置で、 前記ァクチユエ一夕により該チャック部にポビンケースを取 り込む又は該チャック部からポピンケースを解放することで、 下糸ポビンを 収納したポビンケースの交換を行うようにしたポビン交換装置が提供される。 図面の簡単な説明 According to still another aspect of the present invention, there is provided a pobin exchanging device for exchanging a bobbin thread bobbin mounted in a sewing machine hook, wherein a chuck section holds a pobin case. A gripper for holding the bobbin case with the empty chuck portion, and a release operation for selectively releasing the poppin case from the chuck portion holding the pobin, and the pobin gripper; A moving mechanism for reciprocating the apparatus between the sewing machine and the popin stock section together with the actuating machine; and a moving mechanism for moving the popin holding device toward the sewing machine by the moving mechanism. A first cam mechanism for pointing the chuck portion of the gripping device toward the sewing machine hook; and a poppin gripper in a process of moving the pobin gripping device toward the pobinstock portion by the moving mechanism. A second cam mechanism for directing the chuck portion of the holding device toward the pobin stock portion; a first cam mechanism and a second cam device. And a means for positioning the chuck portion of the pobin gripping device in a neutral posture during the intermediate movement process between the bobbin stocker and the bobbin stocker. A pobin exchanging device is provided in which a pobin case accommodating a bobbin thread bobbin is exchanged by taking a pobin case into the chuck portion or releasing the poppin case from the chuck portion by an actuation. Brief Description of Drawings
以下、 添付図面を参照して、 本発明の実施例につき詳細に説明しょう。 図 において、  Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the figure,
図 1は、 本発明に係るポビン交換装置を適用した多頭式刺繍ミシンの一例 を示す全体外観略図、  FIG. 1 is an overall schematic view showing an example of a multi-head embroidery sewing machine to which a pobin exchanging device according to the present invention is applied,
図 2は、 本発明に係るポピン交換装置の一実施例を示す側面図、  FIG. 2 is a side view showing one embodiment of a popin exchange device according to the present invention,
図 3は、 図 2に示したものと同様のボビン交換装置の側面図であって、 見 易くするために、 ガイ ド長を短縮し、 その他の各要素を拡大して示す図、 図 4は、 図 2及び図 3におけるポピンチャックユニッ トの別の姿勢の平面 図、  FIG. 3 is a side view of a bobbin changing device similar to that shown in FIG. 2, in which the guide length is shortened and other elements are enlarged for easy viewing, and FIG. FIGS. 2 and 3 are plan views of the poppin chuck unit in different postures.
図 5は、 図 4の A矢視図であり、 一部の要素を断面で示す図、  FIG. 5 is a view taken in the direction of arrow A in FIG.
図 6は、 図 5と同様の向きから見たポビンチャックユニッ トの別の姿勢を 示す図、  FIG. 6 is a diagram showing another posture of the pobin chuck unit viewed from the same direction as FIG. 5,
図 7 ( a ) 〜 ( c ) は、 ポビンチャックユニッ トにおける捩じりパネの状 態を抽出して示す側面図、  Figs. 7 (a) to (c) are side views showing the state of the torsion panel in the pobin chuck unit.
図 8 ( a ) 〜 ( c ) は、 ポビンチャックユニッ トにおけるチャック部の姿 勢を抽出して示す側面図、  Figs. 8 (a) to (c) are side views that extract and show the attitude of the chuck part in the pobin chuck unit.
図 9は、 図 2及び図 3における第 1及び第 2の方向転換機構の具体的構成 例を側面図にて示すと共に、 一連の方向転換動作におけるコ口の動きの軌跡 を略示する説明図、  Fig. 9 is a side view showing a specific configuration example of the first and second direction change mechanisms in Figs. 2 and 3, and an explanatory diagram schematically showing a locus of movement of the opening in a series of direction change operations. ,
図 1 0は、 一連の方向転換動作におけるチャック部の動きの軌跡を略示す る説明図、 FIG. 10 schematically shows the trajectory of the movement of the chuck portion in a series of turning operations. Explanatory diagram,
図 1 1は、 ポピンチャックユニットのチャック部を上から見た平面図、 図 1 2は、 チヤック部によってポビンケースを把持した状態を示す平面図、 図 1 3は、 ミシン釜側に設ける第 1の方向転換機構の取り付け構造の変更 例を示す側面図、 である。 発明を実施するための最良の形態  Fig. 11 is a plan view of the chuck portion of the popin chuck unit as viewed from above, Fig. 12 is a plan view showing a state in which the pobin case is gripped by the chuck portion, and Fig. 13 is a first view provided on the sewing machine side. It is a side view which shows the example of a change of the mounting structure of a direction change mechanism. BEST MODE FOR CARRYING OUT THE INVENTION
〔多頭式刺繍ミシンの全体外観〕  [Overall appearance of multi-head embroidery machine]
図 1は、 本発明に係るポビン交換装置を適用した多頭式刺繍ミシン 1 の一 例を示す全体外観略図である。  FIG. 1 is a schematic overall view showing an example of a multi-head embroidery sewing machine 1 to which a pobin exchanging device according to the present invention is applied.
多頭式刺繍ミシン 1は、 公知のように、 複数のミシンヘッ ド 2 と、 本体縫 製台 3の下方において各ミシンへッ ド 2に対応してそれぞれ設けられる釜土 台 5 (図 2 ) と、 各釜土台に備わったミシン釜 6 (図 2 ) とを少なくとも具 備する。本体縫製台 3 の前縁部には、着脱可能に延長縫製台 4が配置される。 また、 縫製台上には刺繍枠駆動機構も設けられるが、 図示簡略化の都合上、 図示を省略した。 各ミシンヘッ ド 2に対応する各ミシン釜 6毎に、 本発明の 一実施例に係るポピン交換装置 7がそれぞれ設けられる。 ポビン交換装置 7 は鏠製台 3 , 4の下側に配置されるため、 図 1では頭れてこないが、 符号だ け示した。 延長縫製台 4の手前寄りの下部には、 各ポビン交換装置 7に対応 してポビンストック部 8がそれぞれ配置される。 なお、 添付された全図を通 じて、 適宜、 説明に必要な部分を図示し、 不要な部分は図示を省略するもの とする。 従って、 図示されていない部品等であっても、 実際製品には存在し ており、 また、 或る図には示されているが、 別の図には示されていないもの もある。  As is well known, the multi-head embroidery sewing machine 1 includes a plurality of sewing heads 2 and a hook base 5 (FIG. 2) which is provided below the main body sewing table 3 in correspondence with each of the sewing heads 2. At least a sewing machine 6 (Fig. 2) provided on each machine base is provided. At the front edge of the main body sewing table 3, an extended sewing table 4 is detachably mounted. An embroidery frame drive mechanism is also provided on the sewing table, but is not shown for the sake of simplicity. A popin exchanging device 7 according to one embodiment of the present invention is provided for each sewing machine 6 corresponding to each sewing head 2. Since the pobin exchanging device 7 is disposed below the bases 3 and 4, it cannot be seen in FIG. Pobin stock sections 8 corresponding to the respective pobin exchanging devices 7 are arranged below the extension sewing table 4 on the front side. Throughout the attached drawings, parts necessary for explanation will be appropriately shown and unnecessary parts will be omitted. Therefore, parts and the like not shown actually exist in the product, and some parts are shown in one figure but not shown in another figure.
〔ポビン交換装置 7の全体構成〕  [Overall configuration of Pobin exchange device 7]
図 2は、 本発明に係るポビン交換装置 7 の一実施例を示す側面図であり、 縫製台 3, 4の下側に取り付けられた状態を示している。 1組のミシンへッ ド 2及びミシン釜 6に対応する 1セッ トのポビン交換装置 7のみを示すが、 他のポビン交換装置も同一構成である。 図 3は、 図 2に示したものと同様の ポビン交換装置 7 の側面図であって、 視認性を高めるために、 ポピン交換装 置 7のみを抽出し、 かつ、 各要素を拡大して示し、 ただし、 ガイ ド棒 2 1, 2 2 と無端歯付きベルト 2 5の長さは、 便宜上、 短縮して図示したものであ る。 図 2で見難い部分は、 図 3を合わせて参照されたい。  FIG. 2 is a side view showing an embodiment of the pobin exchanging device 7 according to the present invention, and shows a state where the pobin exchanging device 7 is attached to the lower side of the sewing tables 3 and 4. Only one set of pobin exchanging device 7 corresponding to one set of sewing head 2 and sewing machine shuttle 6 is shown, but the other pobin exchanging devices have the same configuration. Fig. 3 is a side view of a pobin changing device 7 similar to that shown in Fig. 2, in order to enhance visibility, only the popin changing device 7 is extracted and each element is shown in an enlarged scale. However, the lengths of the guide rods 21 and 22 and the endless belt 25 are shortened for convenience. Please refer to Fig. 3 for parts that are difficult to see in Fig. 2.
ポピン交換装置 7は、 ポピンケース Bを把持するためのチャック部 1 1を 先端に備えたポビンチャックユニッ ト 1 0 (ポビン把持装置) と、 該ポビン チヤックュニッ ト 1 0をミシン釜 6 とポビンストック部 8 との間で往復移動 させる移動機構 2 0と、 該移動機構 2 0によって該ポビンチヤツクユニッ ト 1 0がミシン釜 6に向かって移動/搬送される過程で該ポビンチヤツクユ二 ッ ト 1 0のチャック部 1 1の向きを該ミシン釜 6の方に向かせる第 1の方向 転換機構 3 0と、 該移動機構 2 0によって該ポビンチヤツクユニッ ト 1 0が ポビンストック部 8に向かって移動される過程で該ポビンチヤツクユニッ ト 1 0のチャック部 1 1の向きを該ポビンストック部 8の方に向かせる第 2の 方向転換機構 4 0 とを具える。 後述するように、 第 1及び第 2の方向転換機 構 3 0 , 4 0は、 移動機構 2 0に対してそれぞれ分離可能となっている。 〔移動機構 2 0の説明〕 The popin changing device 7 includes a pobin chuck unit 10 (pobin gripping device) having a chuck 11 for gripping the popin case B at a tip thereof, and the pobin chuck unit 10 includes a sewing machine 6 and a pobin stock 8. A moving mechanism 20 for reciprocating between the unit and the povin chuck unit by the moving mechanism 20 A first direction change mechanism 30 for turning the chuck 11 of the pobin chuck unit 10 toward the sewing machine 6 while 10 is moved / conveyed toward the sewing machine 6; In the process of moving the pobin chuck unit 10 toward the pobin stock unit 8 by the moving mechanism 20, the chuck unit 11 of the pobin chuck unit 10 is oriented toward the pobin stock unit 8. And a second direction changing mechanism 40 to be turned on. As described later, the first and second direction change mechanisms 30 and 40 are separable from the moving mechanism 20 respectively. [Explanation of moving mechanism 20]
移動機構 2 0は、 ミシン釜 6 とポビンストック部 8 との間でポビンチヤッ クユニッ ト 1 0を直線移動させるベくガイ ドするために平行に延びた 2本の ガイ ド棒 2 1, 2 2 (ガイ ド部) と、 該ポビンチヤックュニッ ト 1 0を該ガ イ ド棒 2 1, 2 2に沿って往復移動させるための駆動機構とを含む。 ガイ ド 棒 2 1 , 2 2は、 適用するミシンにおけるミシン釜 6 とポピンストック部 8 との間の離隔距離に応じて適切な長さサイズに形成されて、 両端が保持金具 2 3, 2 4でそれぞれ連結され、 平行な 2本のガイ ド棒 2 1, 2 2からなる ガイ ド部としてユニッ ト化されている。 移動機構 2 0の駆動機構は、 図示の 例では、 ベルトガイ ド棒 2 1 , 2 2の長さ範囲にわたって設けられた無端(リ ング状) の歯付きベルト 2 5で構成される。 この無端歯付きベルト 2 5は、 ガイ ド棒 2 1 , 2 2の両端側にそれぞれ設けられた駆動ベルト歯車 2 6 と従 動ベルト歯車.2 7との間に掛け渡されており、 該ベルト 2 5の所定箇所にポ ビンチャックユニッ ト 1 0を固定し、 該ベルト 2 5の移動に伴ってポビンチ ャツクユニッ ト 1 0を移動させる。 ベルト 2 5 の所定箇所に対するポビンチ ャツクユニッ ト 1 0の固定は、 ねじ 1 2により取外し可能になされる。  The moving mechanism 20 includes two guide rods 21 1 and 22 (parallel guides) extending in parallel to guide the pobin chuck unit 10 to move linearly between the sewing machine hook 6 and the pobin stock unit 8. And a drive mechanism for reciprocating the pobin chuck 10 along the guide rods 21 and 22. The guide rods 2 1 and 2 2 are formed to have an appropriate length according to the separation distance between the sewing machine hook 6 and the poppin stock section 8 in the sewing machine to be applied. And are unitized as a guide section consisting of two parallel guide rods 21 and 22. In the example shown in the figure, the drive mechanism of the moving mechanism 20 is constituted by an endless (ring-shaped) toothed belt 25 provided over the length range of the belt guide rods 21 and 22. The endless toothed belt 25 is stretched between a driving belt gear 26 and a driven belt gear 27 provided at both ends of the guide rods 21 and 22, respectively. The pobin chuck unit 10 is fixed to a predetermined position of 25, and the pobin chuck unit 10 is moved with the movement of the belt 25. The pobin chuck unit 10 is fixed to a predetermined portion of the belt 25 by a screw 12 so as to be detachable.
駆動ベルト歯車 2 6は、 第 1 の方向転換機構 3 0を構成する第 1 のカム板 3 1の所定箇所にて軸受され、 かつ、 駆動歯車 2 8 と同軸に連結される。 ま た、 従動ベルト歯車 2 7は、 第 2の方向転換機構 4 0を構成する第 2のカム 板 4 1の所定箇所にて軸受され、 自由に従動回転する。 駆動歯車 2 8は、 連 動軸歯車 2 9に嚙み合う。 連動軸歯車 2 9は、 共通連動軸 5 0に取り付けら れて.おり、 この共通連動軸 5 0が、 ポピン交換用の共通駆動モータ (図示せ ず) によって回転駆動される。 また、 共通連動軸 5 0は、 多頭式刺繍ミシン 1の本体縫製台 3の下側にて横方向に延ぴ、 各ミシンへッ ド 2に対応する各 ポビン交換装置 7毎の前記連動軸歯車 2 9をそれぞれ固定している。従って、 ポピン交換用の共通駆動モータの回転に応じて、 共通連動軸 5 0が回転し、 これに伴い各ポビン交換装置 7毎の前記連動軸歯車 2 9がー緒に回転し、 こ れに伴い、 各ポビン交換装置 7において、 駆動歯車 2 8が回転し、 駆動ベル ト歯車 2 6が回転して、 無端歯付きベルト 2 5を駆動する。 これにより、 該 ベルト 2 5の所定箇所に固定されたポビンチヤツクユニッ ト 1 0を直線移動 させる。 The drive belt gear 26 is supported at a predetermined position on the first cam plate 31 constituting the first direction changing mechanism 30 and is coaxially connected with the drive gear 28. In addition, the driven belt gear 27 is supported at a predetermined position on the second cam plate 41 constituting the second direction changing mechanism 40, and is freely driven and rotated. The drive gear 28 meshes with the drive shaft gear 29. The interlocking shaft gear 29 is attached to a common interlocking shaft 50, and the common interlocking shaft 50 is rotationally driven by a common drive motor (not shown) for poppin replacement. Further, the common interlocking shaft 50 extends laterally below the main body sewing table 3 of the multi-head embroidery sewing machine 1, and the interlocking shaft gear of each pobin exchanging device 7 corresponding to each sewing head 2. 2 9 are fixed respectively. Accordingly, the common interlocking shaft 50 rotates in response to the rotation of the common drive motor for popin exchange, and accordingly, the interlocking shaft gear 29 of each pobin exchanging device 7 rotates together. Accordingly, in each of the pobin exchanging devices 7, the driving gear 28 rotates, and the driving belt gear 26 rotates to drive the endless toothed belt 25. As a result, the pobin chuck unit 10 fixed to a predetermined portion of the belt 25 is linearly moved. Let
〔ポピンチャックュニッ ト 1 0の説明〕  [Explanation of popin chuck unit 10]
図 4はポビンチャックユニッ ト 1 0の平面図である。 なお、 ポビンチャッ クユニッ ト 1 0のチャック部 1 1の傾きが、 図 3では下向きであるのに対し て、 図 4では水平右向きに描かれている。 図 5は、 図 4の A矢視図であり、 一部の要素を断面で示してあるが、 煩雑さを避けるため、 断面を示すハッチ ングは適宜省略し、 必要に応じて描いてある。 図 6は、 図 5と同様の向きか ら見たポピンチャックユニッ ト 1 0を示すものであるが、 チャック部 1 1の 傾きが、 図 5では水平向きであるのに対して、 図 6では下向きに描かれてい る。 他の図においても、 同様に、 煩雑さを避けるため、 断面を示すハツチン グは適宜省略し、 必要に応じて描いてある。  FIG. 4 is a plan view of the pobin chuck unit 10. Note that the inclination of the chuck portion 11 of the pobin chuck unit 10 is downward in FIG. 3, whereas it is drawn horizontally rightward in FIG. FIG. 5 is a view taken in the direction of the arrow A in FIG. 4, and some of the elements are shown in a cross-section. FIG. 6 shows the popin chuck unit 10 viewed from the same direction as FIG. 5, but the inclination of the chuck portion 11 is horizontal in FIG. 5, whereas in FIG. It is drawn downward. In the other figures, hatchings indicating cross sections are similarly omitted to avoid complication, and are drawn as necessary.
ポビンチャックユニッ ト 1 0は、 ガイ ド棒 2 1 , 2 2にスライ ド可能に嵌 合する移動ボディ 1 3 と、 傾動軸 1 4を介して該移動ボディ 1 3に傾動可能 に枢支されたチヤック部 1 1 とを含んでいる。 図 3に示すように、 移動ポデ ィ 1 3の下面とベルト締め金具 1 5との間に歯付きベルト 2 5を挟み込み、 ねじ 1 2で締め付けることにより、 該ポビンチヤックュニッ ト 1 0が上記歯 付きベルト 2 5に固定される。 チャック部 1 1は、 本体をなすチャック傾動 ボディ 1 1 aとその先端に設けられたチャック機構とを含んで構成される。 このチャック機構によってポビンケース Bが把持されるが、 その具体的構造 については追って説明する。 チャック傾動ボディ 1 1 aは傾動軸 1 4の一端 に固定され、 該傾動軸 1 4が移動ボディ 1 3を貫通して該移動ボディ 1 3に 傾動可能に枢支され、 チャック傾動ボディ 1 1 aと反対側の傾動軸 1 4の端 部には傾動軸作動レバ一 1 6が固定されている。 この傾動軸作動レバ一 1 6 の先端には、 カム従動子としてのコロ 1 7が回転自由に枢支されている。 後 述するように、 コロ 1 7が第 1及び第 2 の方向転換機構 3 0, 4 0 のカム板 3 1, 4 1のカム面に沿って転動するとき、 これに伴い、 傾動軸作動レバ一 1 6が傾動軸 1 4を中心にして傾動し、 この傾動に応じて傾動軸 1 4が回動 し、 この回動に応じてチャック傾動ボディ 1 1 aつまりチャック部 1 1が傾 動軸 1 4を中心にして傾動する。  The pobin chuck unit 10 is pivotally supported by a movable body 13 fitted to the guide rods 21 and 22 so as to be slidable, and by the movable body 13 via a tilt shaft 14. The zipper part 1 1 is included. As shown in FIG. 3, the toothed belt 25 is sandwiched between the lower surface of the moving pod 13 and the belt fastener 15, and tightened with the screw 12, whereby the pobin chuck unit 10 is tightened. Is fixed to the toothed belt 25. The chuck portion 11 includes a chuck tilting body 11a serving as a main body and a chuck mechanism provided at a tip end thereof. The pobin case B is gripped by this chuck mechanism, and the specific structure will be described later. The chuck tilting body 11 a is fixed to one end of the tilting shaft 14, and the tilting shaft 14 passes through the moving body 13 and is pivotally supported by the moving body 13 so as to be tiltable, so that the chuck tilting body 11 a A tilt shaft operating lever 16 is fixed to the end of the tilt shaft 14 on the opposite side. A roller 17 as a cam follower is rotatably supported at the tip of the tilt shaft operating lever 16. As will be described later, when the roller 17 rolls along the cam surfaces of the cam plates 31 and 41 of the first and second direction change mechanisms 30 and 40, the tilting shaft operates accordingly. The lever 16 tilts around the tilt shaft 14, and the tilt shaft 14 rotates according to the tilt, and the chuck tilt body 11 a, that is, the chuck portion 11 tilts according to this rotation. Tilt about axis 14
移動ボディ 1 3と傾動軸作動レバー 1 6 との間で、 傾動軸 1 4の回りに力 ラー 1 8が配置されている。カラー 1 8の幅によって、後述するカム板 3 1 , 4 1 の通過を許すのに必要な間隙が形成される。 また、 移動ボディ 1 3 とチ ャック傾動ボディ 1 1 aとの間で、 傾動軸 1 4の回わりに捩じりバネ (又は つる卷パネ) 1 9が嵌装されている。 移動ボディ 1 3の所定位置にパネ止め ピン 1 9 1が埋め込まれる。 また、 チヤック傾動ボディ 1 1 aにおける軸 1 4を挟んでチヤック機構とは反対側の端部に傾動戻しピン 1 9 2が埋め込ま れている。図 3及び図 6は、捩じりバネ 1 9が中立状態にあるこことを示す。 捩じりパネ 1 9 の一端 1 9 aは、 図 3における反時計方向に付勢され、 捩じ りバネ 1 9 の他端 1 9 bは、 図 3における時計方向に付勢される。 各ピン 1 9 1, 1 9 2は、 捩じりパネ 1 9 の各端 1 9 a, 1 9 bに当接しうるような 配置となっている。 従って、 図 3あるいは図 6に示す中立状態においては、 各ピン 1 9 1, 1 9 2が捩じりパネ 1 9の各端 1 9 a , 1 9 bの間に挟まれ た状態となり、 チャック傾動ボディ 1 1 aにおける傾動戻しピン 1 9 2のあ る端部が最上位に位置し、 それとは反対端にあるチヤック機構が最下位に位 置する、 つまり、 チャック部 1 1の先端が下向き設定される。 また、 コロ 1 7が最上位に位置する。 図 7 ( a ) は、 この中立状態における捩じりパネ 1 9の様子を抽出して示す。 図 8 ( a ) は、 この中立状態におけるチャック部 1 1 の様子を抽出して示す。 A force roller 18 is arranged around the tilt axis 14 between the movable body 13 and the tilt axis operating lever 16. The width of the collar 18 forms a gap necessary to allow passage of the cam plates 31 and 41 described later. A torsion spring (or helical panel) 19 is fitted between the movable body 13 and the chuck tilting body 11a around the tilting shaft 14. A panel stop pin 19 1 is embedded in a predetermined position of the moving body 13. A tilt return pin 192 is embedded at an end of the chuck tilting body 11a opposite to the chuck mechanism with the shaft 14 interposed therebetween. 3 and 6 show the torsion spring 19 in a neutral state. One end 19a of the torsion panel 19 is urged counterclockwise in FIG. 3, and the other end 19b of the torsion spring 19 is urged clockwise in FIG. The pins 19 1 and 19 2 are arranged so as to be able to abut the respective ends 19 a and 19 b of the torsion panel 19. Therefore, in the neutral state shown in FIG. 3 or FIG. 6, each pin 191, 192 is sandwiched between the ends 19a, 19b of the torsion panel 19, and the chuck The end of the tilting body 11a with the tilt return pin 192 is located at the top, and the chuck mechanism at the opposite end is located at the bottom, i.e., the tip of the chuck 11 faces downward Is set. Roller 17 is at the top. FIG. 7 (a) extracts and shows the state of the torsion panel 19 in the neutral state. FIG. 8A shows the extracted state of the chuck portion 11 in the neutral state.
後述するように、 チャック部 1 1の先端をポピンストック部 8に向き合わ せるための方向転換に際して、 コロ 1 7が図 3における時計方向に傾動する とき、 これに伴い、 チャック傾動ボディ 1 1 a及び傾動戻しピン 1 9 2も時 計方向に傾動し、 パネ 1 9の一端 1 9 aを時計方向に回動偏倚させる。 これ により、 チャック部 1 1の先端が図 2あるいは図 3で水平左方向を指向する、 つまり、 ポビンス トック部 8に向き合う。 図 7 ( b ) は、 この状態における 捩じりパネ 1 9の様子を抽出し、 図 8 ( b ) は、 この状態におけるチャック 部 1 1 の様子を抽出して示す。 コロ 1 7に及ぼされる力が解除されると、 バ ネ 1 9の一端 1 9 aに対する時計方向の回動偏倚力も解除され、 パネの復元 力により中立状態に戻る。 つまり、 パネ 1 9の一端 1 9 aが反時計方向に動 いて戻り、傾動戻しピン 1 9 2が反時計方向に動いて、中立状態に戻される。 一方、 後述するように、 チャック部 1 1の先端を釜 6に向き合わせるため の方向転換に際して、 コロ 1 7が図 3における反時計方向に傾動するとき、 これに伴い、 チヤック傾動ボディ 1 1 a及び傾動戻しピン 1 9 2も反時計方 向に傾動し、 パネ 1 9の他端 1 9 bを反時計方向に回動偏倚させる。 これに より、 チャック部 1 1の先端が図 2あるいは図 3で水平右方向を指向する、 つまり、 釜 6に向き合う。 図 7 ( c ) は、 この状態における捩じりパネ 1 9 の様子を抽出し、 図 8 ( c ) は、 この状態におけるチャック部 1 1の様子を 抽出して示す。 コロ 1 7に及ぼされる力が解除されると、 バネ 1 9 の他端 1 9 bに対する反時計方向の回動偏倚力も解除され、 パネの復元力により中立 状態に戻る。 つまり、 パネ 1 9の他端 1 9 bが時計方向に動いて戻り、 傾動 戻しピン 1 9 2が時計方向に動いて、 中立状態に戻される。  As will be described later, when the roller 17 tilts clockwise in FIG. 3 when the tip of the chuck 11 is turned to face the popin stock 8, the chuck tilt body 11a and The tilt return pin 192 is also tilted clockwise, and one end 19a of the panel 19 is turned clockwise. Thereby, the tip of the chuck portion 11 is directed horizontally leftward in FIG. 2 or FIG. 3, that is, faces the pobin stock portion 8. FIG. 7 (b) shows the state of the torsion panel 19 in this state, and FIG. 8 (b) shows the state of the chuck portion 11 in this state. When the force exerted on the roller 17 is released, the clockwise rotational biasing force on the one end 19a of the spring 19 is also released, and the panel 19 returns to the neutral state by the restoring force. That is, the one end 19a of the panel 19 moves counterclockwise and returns, and the tilt return pin 192 moves counterclockwise to return to the neutral state. On the other hand, as will be described later, when the roller 17 is tilted counterclockwise in FIG. 3 when the tip of the chuck portion 11 is turned to face the hook 6, the chuck tilt body 11a The tilt return pin 192 also tilts counterclockwise, and the other end 19b of the panel 19 rotates counterclockwise. As a result, the tip of the chuck portion 11 is oriented in the horizontal right direction in FIG. 2 or FIG. FIG. 7 (c) extracts the state of the torsion panel 19 in this state, and FIG. 8 (c) extracts and shows the state of the chuck portion 11 in this state. When the force applied to the roller 17 is released, the counterclockwise rotational biasing force on the other end 19 b of the spring 19 is also released, and the panel returns to the neutral state by the restoring force. That is, the other end 19 b of the panel 19 moves clockwise and returns, and the tilt return pin 192 moves clockwise to return to the neutral state.
〔方向転換機構 3 0 , 4 0の説明〕  [Explanation of direction change mechanism 30 and 40]
図 2あるいは図 3に戻り、 更には図 9を参照して、 方向転換機構 3 0 , 4 0の具体的構成例について説明する。 図 9は、 方向転換機構 3 0, 4 0の具 体的構成例を側面図にて示すと共に、 参考のために、 一連の方向転換動作に おけるコロ 1 7の動きの軌跡を略示する図である。 Returning to FIG. 2 or FIG. 3, and with reference to FIG. 9, a specific configuration example of the direction change mechanisms 30 and 40 will be described. Fig. 9 shows an example of the specific configuration of the direction change mechanisms 30 and 40 in a side view, and shows a series of direction change operations for reference. FIG. 7 is a diagram schematically illustrating the trajectory of the movement of the roller 17 in FIG.
第 1 の方向転換機構 3 0は、 移動機構 2 0 (ガイ ド棒 2 1 , 2 2 ) による ポビンチャックュニッ ト 1 0の搬送行程における釜 6寄りの端部に配置され るもので、 具体的には、 図 9に示すような所定形状の第 1のカム板 3 1から なる。 第 1のカム板 3 1は、 搬送行程における所定の傾動区間において後端 部 (釜 6の方) に向かうにつれて下がるよう傾斜したカム面 3 1 aを有し、 また、 カム面 3 1 aの終了後の所定の長さの直線区間に相当する水平溝 3 1 bを有し、 更に、 前述の駆動ベルト歯車 2 6の回転軸を枢支する軸受部 3 1 cを有する。 水平溝 3 1 bはポピンチャックュニッ ト 1 0のコロ 1 7を嵌合 して水平方向に案内するのに適したサイズからなる。 また、 水平溝 3 l bは ポビンチヤックュニッ ト 1 0の傾動軸 1 4の水平移動線に沿うものであり、 該軸 1 4の侵入をも許す。 この第 1 のカム板 3 1 (第 1 の方向転換機構 3 0 ) は、 本体縫製台 3 の下面に所定の配置で正確に位置決めされ、 ねじ等で取り 付けられる。 そして、 このように正確に位置決めされた第 1のカム板 3 1 に 対して、 ガイ ド棒 2 1, 2 2の一端の保持金具 2 4がねじ等を介して取外し 容易に取り付けられる。  The first direction change mechanism 30 is disposed at an end near the shuttle 6 in the transporting process of the pobin chuck unit 10 by the moving mechanism 20 (guide rods 21 and 22). Specifically, the first cam plate 31 has a predetermined shape as shown in FIG. The first cam plate 31 has a cam surface 31 a that is inclined so as to descend toward the rear end (toward the shuttle 6) in a predetermined tilting section in the transfer process. It has a horizontal groove 31b corresponding to a straight section of a predetermined length after completion, and further has a bearing 31c that pivotally supports the rotation shaft of the drive belt gear 26 described above. The horizontal groove 31b has a size suitable for fitting the roller 17 of the popin chuck unit 10 and guiding it in the horizontal direction. Further, the horizontal groove 3 lb is along the horizontal movement line of the tilting axis 14 of the pobinch knuckle 10, and allows the shaft 14 to enter. The first cam plate 31 (first direction changing mechanism 30) is accurately positioned at a predetermined position on the lower surface of the main body sewing table 3, and is attached with screws or the like. Then, the holding member 24 at one end of the guide rods 21 and 22 is easily removed and attached to the first cam plate 31 thus accurately positioned via screws.
第 2の方向転換機構 4 0は、 移動機構 2 0 (ガイ ド棒 2 1, 2 2 ) による ポビンチャックュニッ ト 1 0の搬送行程におけるポビンストツク部 8寄りの 端部に配置されるもので、 具体的には、 図 9に示すような所定形状の第 2の カム板 4 1からなる。 第 2のカム板 4 1は、 上述の第 1のカム板 3 1 と実質 的に同一構造、 より詳しくは対称的な構造からなる。 すなわち、 第 2のカム 板 4 1は、 搬送行程における所定の傾動区間において前端部 (ポビンストツ ク部 8 の方) に向かうにつれて下がるよう傾斜したカム面 4 1 aを有し、 ま た、 カム面 4 1 aの終了後の所定の長さの直線区間に相当する水平溝 4 1 b を有し、 更に、 前述の従動ベルト歯車 2 7の回転軸を枢支する軸受部 4 1 c を有する。 この第 2のカム板 4 1 (第 2の方向転換機構 4 0 ) は、 延長縫製 台 4の下面に所定の配置で正確に位置決めされ、 ねじ等で取り付けられる。 そして、 このように正確に位置決めされた第 2のカム板 4 1 に対して、 ガイ ド棒 2 1 , 2 2の他端の保持金具 2 3がねじ等を介して取外し容易に取り付 けられる。 従って、 各カム板 3 1 , 4 1 を各縫製台 3, 4の下面に一旦正確 に位置決めして固定した後は、 ガイ ド棒 2 1 , 2 2及び保持金具 2 3 , 2 4 からなる長尺のガイ ドュニッ トを該カム板 3 1 , 4 1から適宜取り外したと しても、 カム板 3 1 , 4 1の取付精度に影響を与えることがなく、 重要な方 向転換機構の部分において精度のよい位置決め状態を保持することができる。 換言すれば、 ガイ ド棒 2 1, 2 2及び保持金具 2 3, 2 4からなる長尺のガ ィ ドュニッ トを任意に取り外したとしても、 方向転換機構 3 0 , 4 0 の位置 決め精度の再現性を確保することについて全く気づかうことなく、 該ガイ ド ユニットを各カム板 3 1 , 4 1に対して容易に再取り付けすることができる。 〔ポビンチヤツクユニッ ト 1 0の搬送走行及び方向転換動作〕 The second direction changing mechanism 40 is disposed at an end near the pobin stock section 8 in the transporting process of the pobin chuck unit 10 by the moving mechanism 20 (guide rods 21 and 22). Specifically, it is composed of a second cam plate 41 having a predetermined shape as shown in FIG. The second cam plate 41 has substantially the same structure as the first cam plate 31 described above, and more specifically, has a symmetric structure. That is, the second cam plate 41 has a cam surface 41 a that is inclined so as to descend toward the front end (toward the pobin stock portion 8) in a predetermined tilting section in the transport stroke. It has a horizontal groove 41b corresponding to a linear section of a predetermined length after the end of 41a, and further has a bearing portion 41c that pivotally supports the rotation shaft of the driven belt gear 27 described above. The second cam plate 41 (the second direction changing mechanism 40) is accurately positioned in a predetermined arrangement on the lower surface of the extension sewing table 4, and is attached with screws or the like. Then, the holding bracket 23 at the other end of each of the guide rods 21 and 22 is easily removed and attached to the second cam plate 41 accurately positioned in this manner via a screw or the like. . Therefore, once the cam plates 31 and 41 have been accurately positioned and fixed to the lower surface of each of the sewing tables 3 and 4 once, the length of the guide rods 21 and 22 and the holding brackets 23 and 24 become longer. Even if the guide nut of the length is removed from the cam plates 31 and 41 as appropriate, it does not affect the mounting accuracy of the cam plates 31 and 41, and the accuracy of the important direction change mechanism is not affected. A good positioning state can be maintained. In other words, even if the long guide duct consisting of the guide rods 21 and 22 and the holding brackets 23 and 24 is removed arbitrarily, the positioning accuracy of the direction change mechanisms 30 and 40 is not improved. The guide without any realization of ensuring reproducibility The unit can be easily reattached to each of the cam plates 31 and 41. [Transport travel and direction change operation of Pobinchack Unit 10]
次に、 方向転換機構 3 0, 4 0によるボピンチャックュニッ ト 1 0の方向 転換動作について、 図 9及び図 1 0その他を参照して説明する。 図 1 0は、 一連の方向転換動作におけるチャック部 1 1 (チャック傾動ボディ 1 1 a ) の動きの軌跡を略示する図である。  Next, the direction changing operation of the bopin chuck unit 10 by the direction changing mechanisms 30 and 40 will be described with reference to FIGS. 9 and 10 and others. FIG. 10 is a diagram schematically illustrating the trajectory of the movement of the chuck portion 11 (chuck tilting body 11 a) in a series of direction changing operations.
ポビンチャックユニット 1 0のコロ 1 7が、 搬送行程の両端におけるカム 板 3 1 , 4 1にさしかかっていない場合、 前述した通りの捩じりパネ 1 9の 作用によって、 チャック部 1 1は先端のチヤック機構を、 図 2、 図 3、 図 8 ( a ) 等に示すように、 下向きにした中立状態を維持する。 この区間を、 図 9では 「中立区間」 として示している。 前述した通り、 この中立状態では、 コロ 1 7は最上位位置 (図 7 ( a ) , 図 8 ( a ) ) にある。 ポビンチャック ユニッ ト 1 0が釜 6 の方向 (図 2、 図 3、 図 9等で右方向) に移動すると、 やがて、 コロ 1 7は第 1のカム板 3 1のカム面 3 1 aの最上部に当接する。 このときのコロ 1 7の位置を図 9では符号 1 7 aで示す。 更に移動すると、 コロ 1 7は右下がりのカム面 3 1 aに倣って軸 1 4を中心にして反時計方向 に下向きに傾動し、 これに伴い、 レバ一 1 6及び軸 1 4が同方向に傾動 Z回 動し、 チヤック傾動ボディ 1 1 aが軸 1 4を中心にして反時計方向に傾動し、 その先端のチャック機構が釜 6の方を指向するように徐々に上向きに反時計 方向に回動する。 コロ 1 7がカム面 3 1 aの最下部に達すると、 以後は、 水 平溝 3 1 bに嵌合して水平移動する。 このようにコロ 1 7が水平溝 3 1 bに 嵌合した状態では、 コロ 1 7は移動ボディ 1 3に対して図 7 ( c ) に示すよ うな関係となり、 チャック傾動ボディ 1 1 aの先端のチャック機構は図 8 ( c ) に示すように水平右方向 (釜 6に向き合う方向) となる。 コロ 1 7が 水平溝 3 1 bに嵌合して水平移動する区間は、 図 9では 「直線区間」 として 示されている。 この 「直線区間」 において、 チャック傾動ボディ 1 1 aの先 端のチャック機構は釜 6に向き合って水平右方向に更に移動し、 最後に釜 6 に到達して、 そこで、 該釜 6からポピンケース B (この場合通常は中の下糸 ポビンは空である) をピックアップする、 あるいは該釜 6内にポビンケース B (この場合通常は中の下糸ポビンは十分な下糸を有する) を置く動作を行 う。 なお、 この 「直線区間」 の最後では、 傾動軸 1 4が図 9で符号 1 4 aで 示す位置に達する。  If the rollers 17 of the pobin chuck unit 10 do not reach the cam plates 31 and 41 at both ends of the transport stroke, the chuck unit 11 will be moved to the tip by the action of the torsion panel 19 as described above. As shown in Fig. 2, Fig. 3, Fig. 8 (a), etc., maintain the downward neutral position of the check mechanism. This section is shown as “neutral section” in FIG. As described above, in this neutral state, the roller 17 is at the highest position (FIGS. 7 (a) and 8 (a)). When the pobin chuck unit 10 moves in the direction of the shuttle 6 (to the right in FIGS. 2, 3, and 9), the roller 17 eventually becomes the top of the cam surface 31 a of the first cam plate 31. Abut. The position of the roller 17 at this time is indicated by reference numeral 17a in FIG. When the roller further moves, the roller 17 tilts counterclockwise downward about the axis 14 following the cam surface 3 1a falling to the right, with the result that the lever 16 and the axis 14 move in the same direction. Z tilt, and the chuck tilting body 11a tilts counterclockwise around the axis 14 and gradually turns upward counterclockwise so that the chuck mechanism at the tip of the body tilts toward the shuttle 6. To rotate. When the roller 17 reaches the lowermost part of the cam surface 31a, thereafter, it is fitted into the horizontal groove 31b and moves horizontally. When the roller 17 is fitted into the horizontal groove 31b in this manner, the roller 17 has a relationship with the moving body 13 as shown in FIG. 7 (c), and the tip of the chuck tilting body 11a is formed. The chuck mechanism of (1) is in the horizontal right direction (the direction facing the shuttle 6) as shown in Fig. 8 (c). The section where the roller 17 moves horizontally by fitting into the horizontal groove 31b is shown as a "straight section" in FIG. In this “straight section”, the chuck mechanism at the front end of the chuck tilting body 11a moves further to the right in the horizontal direction, facing the hook 6, and finally reaches the hook 6, whereupon the pop pin case B (In this case, usually, the lower bobbin thread is empty), or place a pobin case B (in this case, usually the lower bobbin having sufficient lower thread) in the shuttle 6. U. At the end of this “straight line section”, the tilt axis 14 reaches the position indicated by reference numeral 14a in FIG.
次に、 前記モータを逆転させて、 ベルト 2 5を介してポピンチヤツクユ二 ッ ト 1 0を前記とは逆方向 (図 9の左方向) に走行させる。 その過程で、 コ 口 1 7が水平溝 3 1 bから外れると、前述の通り、捩じりパネ 1 9の作用で、 ピン 1 9 2が時計方向に付勢され、 コロ 1 7が、 上向きに時計方向に動き、 左上がりのカム面 3 1 aに倣って上昇する。 コロ 1 7がカム面 3 1 aの最上 部から外れると、 前述の通り、 チャック部 1 1 (チャック傾動ボディ 1 1 a ) は中立状態 (図 7 ( a ) 、 図 8 ( a ) ) となる。 ポビンチャックユニッ ト 1 0は更にポビンストック部 8の方向 (図 2、 図 3、 図 9等で左方向) に移動 を続け、 やがて、 コロ 1 7は第 2のカム板 4 1 のカム面 4 l aの最上部に当 接する。 このときのコロ 1 7の位置を図 9では符号 1 7 bで示す。 更に移動 すると、 コロ 1 7は左下がりのカム面 4 1 aに倣って軸 1 4を中心にして時 計方向に下向きに傾動し、 これに伴い、 レバ一 1 6及び軸 1 4が同方向に傾 動ノ回動し、 チヤック傾動ボディ 1 1 aが軸 1 4を中心にして時計方向に傾 動し、 その先端のチャック機構がポビンス トツク部 8の方を指向するように 徐々に上向.きに時計方向に回動する。 コロ 1 7がカム面 4 1 aの最下部に達 すると、 以後は、 水平溝 4 1 bに嵌合して水平移動する。 このようにコロ 1 7が水平溝 4 1 bに嵌合した状態では、 コロ 1 7は移動ボディ 1 3に対して 図 7 ( b ) に示すような関係となり、 チャック傾動ボディ 1 1 aの先端のチ ャック機構は図 8 ( b ) に示すように水平左方向 (ポビンストック部 8に向 き合う方向) となる。 コロ 1 7が水平溝 4 1 bに嵌合して水平移動する区間 は、 図 9では 「直線区間」 として示されている。 この 「直線区間」 において、 チヤック傾動ボディ 1 1 aの先端のチヤック機構はポビンストツク部 8に向 き合って水平左方向に更に移動し、 最後にポビンストック部 8に到達して、 そこで、 該ポビンス トック部 8からポビンケース B (この場合通常は中の下 糸ポビンは十分な下糸を有する) をピックアップする、 あるいは該ポビンス トツク部 8内にポビンケース B (この場合通常は中の下糸ポビンは空である) を置く動作を行う。 なお、 この 「直線区間」 の最後では、 傾動軸 1 4が図 9 で符号 1 4 bで示す位置に達する。 Next, the motor is reversed, and the pop pin chuck unit 10 is caused to run in the opposite direction (left direction in FIG. 9) via the belt 25. In the process, if the opening 17 comes out of the horizontal groove 3 1b, the pin 19 2 is urged clockwise by the action of the torsion panel 19, and the roller 17 Then, it moves clockwise, and rises following the cam surface 31a rising upward. Roller 17 is the top of cam surface 3 1a When it is removed from the part, the chuck part 11 (chuck tilting body 11a) is in the neutral state (FIGS. 7 (a) and 8 (a)) as described above. The pobin chuck unit 10 continues to move in the direction of the pobin stock section 8 (to the left in FIGS. 2, 3, and 9), and eventually the roller 17 becomes the cam surface 4 of the second cam plate 4 1. Touches the top of la. The position of the roller 17 at this time is indicated by reference numeral 17b in FIG. When the roller 17 moves further, the roller 17 tilts clockwise downward about the axis 14 following the cam surface 41a that is descending to the left, and accordingly, the lever 16 and the axis 14 move in the same direction. The chuck tilting body 11a tilts clockwise around the axis 14 and gradually moves upward so that the chuck mechanism at the tip of the tilting body 11a points toward the pobin stock portion 8. Rotate clockwise. When the roller 17 reaches the lowermost portion of the cam surface 41a, the roller 17 thereafter moves horizontally by fitting into the horizontal groove 41b. When the roller 17 is fitted in the horizontal groove 41b in this manner, the roller 17 has a relationship with the moving body 13 as shown in FIG. 7 (b), and the tip of the chuck tilting body 11a is formed. As shown in Fig. 8 (b), the chuck mechanism is in the horizontal left direction (the direction facing the pobin stock unit 8). The section in which the roller 17 moves horizontally by fitting into the horizontal groove 41b is shown as a "straight section" in FIG. In this "straight section", the chuck mechanism at the tip of the chuck tilting body 11a further moves leftward horizontally facing the pobin stock section 8, and finally reaches the pobin stock section 8, where the pobin stock is located. Pick up pobin case B (in this case, usually the lower bobbin thread bobbin has sufficient bobbin thread) from section 8, or place pobin case B (in this case, usually the lower bobbin pobin is empty) in the pobin stock section 8. There is an action to put. At the end of this “straight line section”, the tilt axis 14 reaches the position indicated by the reference numeral 14b in FIG.
次に、 前記モータを正転させて、 ベルト 2 5を介してポビンチヤツクユ二 ッ ト 1 0を図 9の右方向に走行させる。 その過程で、 コロ 1 7が水平溝 4 1 bから外れると、 前述の通り、 捩じりパネ 1 9の作用で、 ピン 1 9 2が反時 計方向に付勢され、 コロ 1 7が、 上向きに反時計方向に動き、 右上がりの力 ム面 4 1 aに倣って上昇する。 コロ 1 7がカム面 4 1 aの最上部から外れる と、 前述の通り、 チャック部 1 1 (チャック傾動ボディ 1 1 a ) は中立状態 (図 7 ( a ) 、 図 8 ( a ) ) となる。  Next, the motor is rotated forward, and the pobin chuck unit 10 is caused to travel rightward in FIG. 9 via the belt 25. In the process, when the roller 17 comes off the horizontal groove 4 1b, as described above, the pin 19 2 is urged in the counterclockwise direction by the action of the torsion panel 19, and the roller 17 becomes It moves upward in the counterclockwise direction and rises in accordance with the upward rising force surface 4 1 a. When the roller 17 comes off the uppermost part of the cam surface 41a, the chuck part 11 (chuck tilting body 11a) enters the neutral state (Fig. 7 (a), Fig. 8 (a)) as described above. .
このように、 ポピンチャックユニッ ト 1 0のチャック部 1 1を、 その走行 行程に応じて、 1 8 0度の範囲で、 自動的に方向転換することができる。 〔チャック機構の説明〕  In this way, the direction of the chuck portion 11 of the popin chuck unit 10 can be automatically changed within a range of 180 degrees according to the travel distance. [Description of chuck mechanism]
次に、 チャック部 1 1におけるチャック機構の一実施例につき説明する。 図 1 1は、 ポピンチャックユニッ ト 1 0のチャック部 1 1を上から見た平面 図であり、 釜 6からボピンケース Bをこれからピックアップするために、 あ るいは該釜 6内にポピンケース Bを置いた直後に、 チャック部 1 1の先端が 釜 6に接した状態を示している。 図 1 2は、 チャック部 1 1によってポピン ケース Bを把持した状態を示す平面図である。 なお、 図 1 1、 図 1 2で、 ポ ビンケース B及びその内部のポビンは概ね断面で示されているが、 特にハツ チングを付していないことに注意されたい。 Next, an embodiment of the chuck mechanism in the chuck section 11 will be described. Fig. 11 is a plan view of the chuck portion 11 of the popin chuck unit 10 viewed from above, and in order to pick up the bopin case B from the hook 6, the popin case B is placed in the hook 6 or Immediately after This shows a state in which it is in contact with the shuttle 6. FIG. 12 is a plan view showing a state where the pop pin case B is gripped by the chuck portion 11. It should be noted that in FIGS. 11 and 12, the pobin case B and the inside of the pobin case B are generally shown in cross-section, but are not particularly hatched.
チャック部 1 1の先端は、 ポビンケース Bの表面の凸カーブに倣う凹曲線 からなるエツジを有する姿勢保持金具 1 l bとして形成されており、 所定箇 所にポビンアーム掴み爪 1 1 cが枢支されている。 掴み爪 1 1 c と同軸にか つそれに対して一定角度を成して、 掴み爪開閉レバ一 1 1 dが枢支されてお り、 掴み爪開閉レバー 1 1 dの作用点は爪開閉シリンダ 1 1 eの口ッ ドに連 結されている。 爪開閉シリンダ 1 1 eは例えばエアシリンダからなるが、 そ の他のァクチユエ一夕であってもよい。 図 1 1 に示すように、 シリンダ 1 1 eのロッ ドが縮んだ状態では、 掴み爪 1 1 cは開いた状態であり、 ポビンケ —ス Bを把持していない。  The tip of the chuck portion 11 is formed as a 1 lb attitude holding bracket having an edge formed of a concave curve that follows the convex curve of the surface of the pobin case B, and a pobin arm gripping claw 11c is pivotally supported at a predetermined position. I have. The gripper jaw opening / closing lever 11d is pivotally supported coaxially with the gripper 11c and at a certain angle to it, and the point of action of the gripper jaw opening / closing lever 11d is set to the jaw opening / closing cylinder. It is connected to the mouth of 11 e. The pawl opening / closing cylinder 11e is composed of, for example, an air cylinder, but may be another actuator. As shown in Fig. 11, when the rod of the cylinder 11e is contracted, the gripper 11c is in an open state, and the bin B is not gripped.
図 1 1において、 チャック部 1 1によって釜 6からポビンケース Bをピッ クアップする場合について説明する。 図 1 1に示すように、 チャック部 1 1 と釜 6とが、 ポピンケース Bの受渡しための所定の位置関係にある場合は、 開いた状態の掴み爪 1 1 cの先端が、 ポビンケース Bの閉じたポビンケース アーム B 1の先端付近の爪揷入用ギヤップ内にうまく収まるようになつてい る。 この状態で、 シリンダ 1 1 eのロッ ドを伸ばすと、 掴み爪開閉レバー 1 1 dと掴み爪 1 1 c とのリンク構造により、 枢支点を中心にして掴み爪 1 1 cが図で反時計方向に回動し、 該爪 1 1 cを閉じる。 このとき、 爪揷入用ギ ヤップ内の爪 1 1 cの先端がポビンケースアーム B 1をその内側から引っ掛 けて、 該ポビンケースアーム B 1を外側に開く。 姿勢保持金具 1 1 bの所定 箇所にはアーム受け部 1 1 gとアーム窓突起 1 1 f とが設けられており、 掴 み爪 1 1 cによって開かれたポビンケースアーム B 1をアーム受け部 1 1 g で受け止め、 かつ、 アーム窓突起 1 1 f を該ポビンケースアーム B 1に形成 された開口窓 B 2の孔縁に強く係合させる。 こうして、図 1 2に示すように、 掴み爪 1 1 c とアーム受け部 1 1 gとの間でポビンケースアーム B 1を掴み、 かつアーム窓突起 1 1 f をポビンケースアーム B 1 の開口窓 B 2の孔縁に強 く係合させ、 かつ、 姿勢保持金具 1 1 bでポビンケース Bの表面をしつかり とサポートし、 その結果、 全体として、 ポビンケース Bをチャック部 1 1で しっかりと把持することができる。 なお。 図示を省略したが、 掴み爪 1 1 c の枢支点につる巻パネが設けられ、 該掴み爪 1 1 cを図 1 1のように開く状 態に常時付勢している。 従って、 シリンダ 1 1 eの伸長駆動力が解除される と、 図 1 1のような開状態に掴み爪 1 1 cが戻り、 把持していたポビンケ一 ス Bを離す。 こうして、 シリンダ 1 1 eの制御によって、 チャック部 1 1 に よるポビンケース Bの把持と解放が制御される。 〔ポビンストック部 8の説明〕 In FIG. 11, a case where the pobin case B is picked up from the shuttle 6 by the chuck portion 11 will be described. As shown in Fig. 11, when the chuck 11 and the shuttle 6 are in a predetermined positional relationship for transferring the poppin case B, the tip of the open gripper 1 1c will close the pobin case B. The pobin case arm B1 fits easily in the claw insertion gap near the tip of the arm B1. In this state, when the rod of cylinder 11e is extended, the gripping pawl opening / closing lever 11d and the linking structure of gripping pawl 11c cause the gripping pawl 11c to rotate counterclockwise around the pivot point. And close the claw 11c. At this time, the tip of the claw 11c in the claw insertion gap hooks the pobin case arm B1 from the inside thereof, and opens the pobin case arm B1 outward. An arm receiving portion 11 g and an arm window protrusion 11 f are provided at predetermined positions of the posture holding bracket 1 1 b, and the pobin case arm B 1 opened by the gripping claw 1 1 c is received by the arm receiving portion. The arm window projection 11 f is strongly engaged with the hole edge of the opening window B2 formed in the pobin case arm B1. Thus, as shown in FIG. 12, the pobin case arm B 1 is grasped between the grasping claw 11 c and the arm receiving portion 11 g, and the arm window protrusion 11 f is attached to the pobin case arm B 1. The pobin case B is firmly engaged with the edge of the opening window B2, and the surface of the pobin case B is firmly supported by the position holding bracket 11b. As a result, the pobin case B is firmly held by the chuck portion 11 as a whole. Can be grasped. Note that. Although not shown, a winding panel is provided at a pivot point of the gripper 11c, and the gripper 11c is always urged to open as shown in FIG. Therefore, when the extension driving force of the cylinder 11e is released, the gripper 11c returns to the open state as shown in FIG. 11 and the held pobin case B is released. Thus, gripping and release of the pobin case B by the chuck portion 11 are controlled by controlling the cylinder 11e. [Explanation of Pobin Stock Section 8]
ポビンストック部 8は、 従来公知の構成を用いてよい。 1つのポビンスト ック部 8は、 図 2又ば図 1 0に示されるように、 9 0度の間隔で放射状に延 びた 4つのポビンケースストック部位を有し、 割り出し駆動軸 8 1 の回転に より、 ポビンチャックユニッ ト 1 0によってアクセスされる所定出し入れ位 置 8 aに位置させるべきス 卜ック部位が割り出される。 割り出し駆動軸 8 1 は、 図 1に示されるように、 ミシンの横方向に延びており、 各ポビン交換装 置 7に対応する各ポビンス トツク部 8を共通に割り出し制御する。 例えば、 空のポビンケース Bをポビンチャックユニッ ト 1 0から受け取る場合は、 空 のス トック部位を所定出し入れ位置 8 aに位置させる。 そして、 所定の少な く とも 1つのストック部位には十分な下糸が巻かれたポピンを収納したポビ ンケース Bをセッ トしておく。 そして、 ポピンチャックユニッ ト 1 0が釜 6 から取り出してきた空のポピンケース Bを、 所定出し入れ位置 8 aの空のス トツク部位にて受け取る。 その後、 割り出し駆動軸 8 1を回転して、 ポビン ストック部 8を回転させ、 十分な下糸が巻かれたポビンを収納したポピンケ ース Bの置かれたストック部位を所定出し入れ位置 8 aに位置させる。 そし て、 ポビンチャックュニッ ト 1 0により該所定出し入れ位置 8 aにあるポビ ンケース Bをピックアップし、 釜 6まで持っていって釜 6内に収納する。 こ のようにして、 下糸ポピンの自動交換がなされる。 なお、 一般に、 ポビンス トツク部' 8 の各ストック部位に対する、 十分な下糸が巻かれたポビンを収納 した新しいポビンケース Bの補充や、 空のポビンケース Bの回収は、 人手に よって行う。 従って、 ポビンストック部 8が、 縫製台 4の前緣部にあること は、 人手による作業がしゃすいことを意味する。 しかし、 これに限らず、 ポ ビンストック部 8の各ストック部位に対するポビンケース Bの補充及び回収 も、 適宜自動化するようにしてもよい。  The pobin stock section 8 may use a conventionally known configuration. As shown in FIG. 2 or FIG. 10, one pobin stock portion 8 has four pobin case stock portions extending radially at 90 ° intervals, and is provided with an index drive shaft 8 1. By the rotation, a stock portion to be located at the predetermined access position 8a accessed by the pobin chuck unit 10 is determined. As shown in FIG. 1, the indexing drive shaft 81 extends in the lateral direction of the sewing machine, and performs common indexing control of each pobin stock unit 8 corresponding to each pobin exchanging device 7. For example, when receiving an empty pobin case B from the pobin chuck unit 10, the empty stock part is located at the predetermined insertion / removal position 8a. Then, a pobin case B containing poppins wound with sufficient bobbin thread is set in at least one predetermined stock portion. Then, the poppin chuck unit 10 receives the empty poppin case B extracted from the shuttle 6 at the empty stock position at the predetermined insertion / extraction position 8a. After that, rotate the indexing drive shaft 8 1 to rotate the pobin stock section 8, and place the stock area where the popin case B containing the bobbin wound with sufficient bobbin thread is placed at the predetermined insertion / extraction position 8 a. Let it. Then, the pobin case B located at the predetermined loading / unloading position 8 a is picked up by the pobin chuck unit 10, brought to the shuttle 6, and stored in the shuttle 6. In this way, the bobbin thread popin is automatically replaced. In general, refilling of a new pobin case B containing a bobbin with sufficient bobbin thread and collection of an empty pobin case B are manually performed for each stock portion of the pobin stock section '8. Therefore, the fact that the pobin stock section 8 is located at the front of the sewing table 4 means that manual work is slow. However, the present invention is not limited to this, and the replenishment and collection of the pobin case B for each stock site of the pobin stock unit 8 may be appropriately automated.
〔分解組立性能についての説明〕  [Explanation of disassembly and assembly performance]
前述の通り、 第 1の方向転換機構 3 0である第 1のカム板 3 1が本体縫製 台 3の下面に対して正確に位置決めして取り付けられ、 また、 第 2の方向転 換機構 4 0である第 2のカム板 4 1が延長縫製台 4の下面に対して正確に位 置決めして取り付けられる。 また、 図 2に示されるように、 各ポビンス トツ ク部 8も延長縫製台 4の下面に対して正確に位置決めして取り付けられる。 この場合、 図 2に示すように、 例えば、 カム板 4 1及びポビンストック部 8 の取付用のポルト孔等が正確に空けられた共通取付金具 9を、 延長縫製台 4 の下面に対して正確に位置決めして取り付け、 この共通取付金具 9に対して カム板 4 1及びポビンストック部 8を取り付けるようにするとよい。  As described above, the first cam plate 31 serving as the first direction change mechanism 30 is accurately positioned and attached to the lower surface of the main body sewing table 3, and the second direction change mechanism 40. The second cam plate 41 is positioned and attached to the lower surface of the extended sewing table 4 accurately. Further, as shown in FIG. 2, each of the pobin stock portions 8 is also accurately positioned and attached to the lower surface of the extended sewing table 4. In this case, as shown in FIG. 2, for example, the common mounting bracket 9 in which the port holes and the like for mounting the cam plate 41 and the pobin stock portion 8 are accurately opened is accurately attached to the lower surface of the extension sewing table 4. It is preferable that the cam plate 41 and the pobin stock 8 be mounted on the common mounting bracket 9 by positioning.
本実施例に係る多頭式剌繍ミシンの製造に際しては、 少なくともミシン本 体と延長縫製台 4を分離した状態で製造し、 分離した状態でそれぞれ梱包し、 納入先まで運搬する。 大型工業機械であり、 納入先は、 海外であることもざ らである。 このように、 大型の縫製台を、 ミシン本体側の本体縫製台 3 と延 長縫製台 4に分離して梱包 '運搬し、 最終搬入先で、 延長縫製台 4をミシン 本体側の本体縫製台 3に接続して、 最終製品である多頭式刺繍ミシンを組立 て上げるようにすると、 船積み梱包サイズのコンパク ト化、 運送コンテナ内 での効率的収納等により、 運搬コストを大きく節約することができる。 When manufacturing the multi-head embroidery sewing machine according to the present embodiment, at least the sewing machine body and the extended sewing table 4 are manufactured in a separated state, and the separated sewing machines are individually packed. Transport to the destination. It is a large industrial machine and its delivery destination is overseas. In this way, the large sewing table is separated into the main sewing table 3 and the extended sewing table 4 on the sewing machine main body, packed and transported, and at the final destination, the extended sewing table 4 is replaced with the main sewing table on the sewing machine side. By connecting to 3 and assembling the multi-head embroidery sewing machine as the final product, the transportation cost can be greatly reduced by reducing the size of the packing and efficient storage in the shipping container, etc. .
このような分離構成ノ組立てによる利点それ自体は、 従来においても知ら れていたが、 従来装置では、 縫製台の下側に設けられるポピン交換装置が全 体として一体化されていたため、 本体縫製台と延長縫製台を分離した状態で は、 ポビン交換装置も全部外されて運搬され、 最後に、 延長縫製台をミシン 本体側の本体縫製台に接続した後に、 ポビン交換装置全体を正確に位置決め して取り付けねばならず、 極めて面倒であった。  The advantage itself of such a separate configuration assembly has been known in the past, but in the conventional apparatus, the poppin changing device provided below the sewing table was integrated as a whole. When the sewing machine and the extension sewing table are separated, the pobin exchanging device is also completely removed and transported. Finally, after the extension sewing table is connected to the main sewing machine on the sewing machine, the pobin exchanging device is accurately positioned. I had to attach it, and it was very troublesome.
これに対して、 本発明実施例によれば、 工場で製造された段階で、 延長縫 製台 4に対してはカム板 4 1及びポビンストック部 8が正確に位置決めして 既に取り付けられ、 また、 本体縫製台 3に対してはカム板 3 1が正確に位置 決めして既に取り付けられる。 また、 延長縫製台 4の側に属させることがで きる割り出し駆動軸 8 1 も予め装着し、 従動ベルト歯車 2 7もカム板 4 1に 予め装着してよい。 同様に、 本体縫製台 3の側に属させることができる駆動 ベルト歯車 2 6、 駆動歯車 2 8をカム板 3 1 に予め装着し、 連動歯車 2 9、 共通連動軸 5 0等も本体縫製台 3に予め装着してよい。 そして、 このように 両鏠製台が分離された状態でそれぞれ梱包され、 最終搬入先で、 延長縫製台 4をミシン本体側の本体縫製台 3に接続して、 最終製品である多頭式刺繍ミ シンを組み立てる。 その際、 ポピン交換装置 7の組立てに際しては、 単に、 2本のガイ ド棒 2 1, 2 2を保持金具 2 3, 2 4で連結してなり、 かつ無端 歯付きベルト 2 5付きのポビンチャックユニッ ト 1 0をガイ ド棒 2 1 , 2 2 に装着してなる 1つのユニッ トを、 別途梱包して運搬し (つまり。 全体では 3つの梱包ユニッ トを運搬する) 、 これを最後に、 縫製台 3 , 4の下側の力 ム板 3 1, 4 1に簡便にねじ止め等によって取り付け、 ベルト 2 5を各歯車 2 6 , 2 7に掛けるだけでよい。 従って、 ポビン交換装置 7の組立てが極め て容易になり、 ミシン全体の分離梱包 ·運搬 · 組立てに伴う一連のコス トを 大幅に節約することができる。  On the other hand, according to the embodiment of the present invention, at the stage of being manufactured at the factory, the cam plate 41 and the pobin stock portion 8 are already accurately positioned and attached to the extended sewing table 4, and The cam plate 31 is accurately positioned on the sewing table 3 and is already installed. Further, an indexing drive shaft 81 that can belong to the side of the extended sewing table 4 may be mounted in advance, and the driven belt gear 27 may be mounted on the cam plate 41 in advance. Similarly, the drive belt gear 26 and the drive gear 28, which can belong to the side of the main body sewing table 3, are mounted on the cam plate 31 in advance, and the interlocking gear 29, the common interlocking shaft 50, etc. are also mounted on the main body sewing table. 3 may be attached in advance. Then, the two sewing tables are packed in a separated state, and at the final destination, the extension sewing table 4 is connected to the main sewing table 3 of the sewing machine main body, and the multi-head embroidery machine which is the final product is connected. Assemble Shin. At that time, when assembling the popin exchanging device 7, the two guide rods 21, 22 are simply connected by the holding brackets 23, 24, and the endless toothed belt 25 with the belt 25 is provided. One unit consisting of the chuck unit 10 attached to the guide rods 21 and 22 is separately packed and transported (that is, three units are transported as a whole). It is only necessary to attach the belts 25 to the gears 26, 27 by simply attaching the belts 25 to the gear plates 31, 41 simply by screwing or the like to the lower force plates 31, 41. Therefore, assembling of the pobin exchanging device 7 becomes extremely easy, and a series of costs associated with separate packing, transportation, and assembly of the entire sewing machine can be greatly reduced.
本発明は、 このようなミシン全体の分離梱包 ·運搬 · 組立てに伴うメリッ トに限らず、 移動機構を如何なる任意の往復移動距離に対応する構造に設定 した場合でも、 同じ構造の第 1及び第 2の方向転換機構 (カム板 3 1 , 4 1 ) を使用することができることによる利点も奏する。 すなわち、 縫製台の奥行 きサイズが異なることにより、 ポビン把持装置の移動走行距離が異なってく るような場合であっても、 ガイ ド棒 2 1 , 2 2の長さを変更するだけで対処 03 014591 The present invention is not limited to the advantages associated with the separate packing, transport, and assembly of the entire sewing machine, and the first and second structures having the same structure can be used even if the moving mechanism is set to a structure corresponding to any arbitrary reciprocating movement distance. The advantage of using the second direction change mechanism (cam plates 31, 41) is also provided. In other words, even if the travel distance of the pobin gripping device varies due to the difference in the depth size of the sewing table, only by changing the length of the guide rods 21 and 22 03 014591
16 できるため、 部品形成に手間が掛かることなく (カム板 3 1 , 4 1は共通使 用できる) 、 比較的ローコストでそれに対処しやすいものであり、 汎用性が あり、 使い勝手のよいポビン交換装置を提供することができる、 という優れ た効果も奏する。  16 It is a relatively simple and easy-to-use, low-cost, easy-to-use pobin exchanging device without the hassle of forming parts (the cam plates 31 and 41 can be used in common). Can be provided.
〔変更例の説明〕  [Explanation of Modification Example]
上記実施例では、 釜土台 5側に位置する第 1 の方向転換機構 3 0を本体縫 製台 3に取り付けるようにしたが、 これに限らず、 ミシン本体側の適宜の箇 所 (問えば釜土台 5 ) に取り付けるようにしてよい。 図 1 3は、 第 1の方向 転換機構 3 0を釜土台 5に取り付ける例を'示している。 図 1 3において、 釜 土台 5には略 L字状のたブラケッ ト 3 0 1が固定してあり、 ブラケッ ト 3 0 1の下端部はミシンフレーム Fに固定してある。 このブラケッ ト 3 0 1 に釜 土台 5側の第 1の方向転換機構 3 0が固定される。 ブラケッ ト 3 0 1 には共 通連動軸 5 0が軸受されている。 このように第 1 の方向転換機構 3 0を釜土 台 5に対して取り付けるような構造とすることで、 釜土台 5側でのポビンチ ャックュニッ ト 1 0の位置決め精度がより上がることとなる。  In the above embodiment, the first direction change mechanism 30 located on the hook base 5 side is attached to the main body sewing stand 3. However, the present invention is not limited to this, and appropriate positions on the sewing machine main body side (for example, It may be mounted on the base 5). FIG. 13 shows an example in which the first turning mechanism 30 is attached to the hook base 5. In FIG. 13, an approximately L-shaped bracket 301 is fixed to the hook base 5, and the lower end of the bracket 301 is fixed to the sewing machine frame F. The first direction changing mechanism 30 on the side of the hook base 5 is fixed to the bracket 301. The bracket 301 carries a common interlocking shaft 50. With the structure in which the first direction change mechanism 30 is attached to the pot base 5 in this manner, the positioning accuracy of the pobin chuck 10 on the pot base 5 is further improved.
また、 上記実施例では、 ポビンチヤックュニッ ト 1 0のチヤック部 1 1の 爪 1 1 cをエアシリンダにて駆動しているが、 これに限らず、 その他適宜の 手段を用いてよい。 例えば、 ワイヤを配索して、 これをプッシュ/プル操作す ることで、 チャック部 1 1の爪 1 1 cを開閉するようにしてもよい。  Further, in the above embodiment, the claw 11c of the chuck portion 11 of the pobin chuck unit 10 is driven by the air cylinder. However, the invention is not limited to this, and other appropriate means may be used. For example, by arranging a wire and performing a push / pull operation on the wire, the claw 11 c of the chuck 11 may be opened and closed.
また、 共通連動軸 5 0の回転駆動によってポビンチヤックュニッ ト 1 0を 移動させる伝達機構において、 ポピンチャックユニッ ト 1 0が停止した状態 でも共通連動軸 5 0 の回転が可能となるスリップ伝達機構を備えるようにし てもよい。 そのためには、 例えば、 駆動歯車 2 8の軸と駆動ベルト歯車 2 6 の軸の端部にそれぞれ円板 (図示せず) を固定し、 この 2枚の円板をバネ部 材によって圧接させることによって、 駆動歯車 2 8の回転を駆動ベルト歯車 2 6に伝達するようにする。 これにより、 ポビンチヤツクユニッ ト 1 0が移 動限界に達して駆動ベルト歯車 2 6が回転できない状態になっても、 前記 2 枚の円板の間で滑りを生じさせて駆動歯車 2 8すなわち共通連動軸 5 0を回 転させることができる。 従って、 例えば縫製台 4の前縁部の一部分に作業者 が進入可能な切欠きを設け、 この切欠きがある部分に配置されるポビン交換 ユニッ ト 7 と、 切欠きがない部分に配置されるポビン交換ュニッ ト 7 とでポ ビンチヤックュニッ ト 1 0の移動量が異なるものとなるような構成を採用し た場合、 移動量の長い方に対応して共通連動軸 5 0を回転駆動することがで きる。 つまり、 移動量の短い方において、 ポビンチャックユニッ ト 1 0が停 止した以後に共通連動軸 5 0を回転駆動させ続けても、 上記スリップ伝達機 構により、 回転が伝達されず、 該移動量の短い方のポピンチャックユニッ ト 1 0のそれ以上の直線移動はなされない。 また、 上記スリップ伝達機構を設 けることにより、 各ポビン交換装置 7のポビンチャックユニッ ト 1 0の移動 にずれが生じている場合にも、 実際のポビンチャックュニッ トの移動量より も多めに移動するように共通連動軸 5 0を回転駆動して、 全てのポビンチヤ ツクユニッ ト 1 0を移動限界位置まで移動させることができる。 In addition, in the transmission mechanism that moves the pobin chuck unit 10 by rotating the common interlocking shaft 50, the slip transmission enables the common interlocking shaft 50 to rotate even when the popin chuck unit 10 is stopped. A mechanism may be provided. For this purpose, for example, a disk (not shown) is fixed to each end of the shaft of the drive gear 28 and the shaft of the drive belt gear 26, and these two disks are pressed against each other by a spring member. Thus, the rotation of the drive gear 28 is transmitted to the drive belt gear 26. As a result, even if the pobin chuck unit 10 reaches the movement limit and the drive belt gear 26 cannot rotate, the slippage occurs between the two discs and the drive gear 28, The axis 50 can be rotated. Therefore, for example, a notch through which an operator can enter is provided in a part of the front edge portion of the sewing table 4, and the pobin replacing unit 7 is provided in a portion having the notch, and is provided in a portion having no notch. If a configuration is adopted in which the travel distance of the pobin chuck unit 10 is different from that of the pobin exchange unit 7, the common interlocking shaft 50 is driven to rotate in accordance with the longer travel distance. be able to. That is, even if the common interlocking shaft 50 is continuously driven to rotate after the pobin chuck unit 10 stops, the rotation is not transmitted by the slip transmission mechanism, and the movement is not performed. No further linear movement of the shorter popin chuck unit 10 is performed. In addition, the above-mentioned slip transmission mechanism is installed. In this way, even if the movement of the pobin chuck unit 10 of each pobin exchange device 7 is shifted, the common interlocking is performed so that it moves more than the actual movement amount of the pobin chuck unit. By rotating the shaft 50, all the pobinchack units 10 can be moved to the movement limit position.
また、 上記実施例では共通連動軸 5 0をモータにて回転駆動させるものと したが、 これに限らず、 その他の任意の駆動源を用いてよい。 例えば、 リニ ァ駆動源 (例えばエアシリンダ) によるリニア駆動力を共通連動軸 5 0の回 転運動に変換するような機構を用いてもよい。  In the above embodiment, the common interlocking shaft 50 is driven to rotate by a motor. However, the present invention is not limited to this, and any other driving source may be used. For example, a mechanism that converts a linear driving force from a linear drive source (for example, an air cylinder) into a rotational motion of the common interlocking shaft 50 may be used.
なお、 本発明に係るポビン交換装置は、 刺繍ミシンに限らず、 その他いか なるタイプのミシンにおいても適用できる。 また、 多頭式ミシンに限らず、 1頭式ミシンその他いかなるタイプのミシンにおいても適用できる。  The pobin exchanging device according to the present invention is not limited to an embroidery sewing machine, and can be applied to any other types of sewing machines. Further, the present invention is not limited to a multi-head sewing machine, but may be applied to a single-head sewing machine and any other types of sewing machines.

Claims

請求の範囲 The scope of the claims
1 . ミシン釜内に装着される下糸ポピンの交換を行うためのポビン交換装 置であって、 1. A bobbin replacement device for replacing the bobbin poppin mounted in the sewing machine hook.
チヤック部の先端にてポピンケースを把持するポビン把持装置と、  A pobin gripping device for gripping a popin case at the tip of the hack,
前記ポビン把持装置をミシン釜とポピンストック部との間で往復移動させ る移動機構と、  A moving mechanism for reciprocating the pobin gripping device between the sewing machine hook and the popin stock portion;
前記移動機構によって前記ポピン把持装置が前記ミシン釜に向かって移動 される過程で該ポビン把持装置の前記チヤック部の向きを、 前記ミシン釜の 方に向かせる第 1 の方向転換機構と、  A first direction change mechanism for causing the chuck portion of the pobin gripping device to face the sewing machine in the process of moving the poppin gripping device toward the sewing machine by the moving mechanism;
前記移動機構によって前記ポビン把持装置が前記ポビンストック部に向か つて移動される過程で該ポピン把持装置の前記チヤック部の向きを、 前記ポ ビンストック部に向かせる第 2の方向転換機構と  A second direction change mechanism for turning the chuck portion of the popin gripping device toward the pobin stock portion in a process of moving the pobin gripping device toward the pobin stock portion by the moving mechanism;
を具え、 前記第 1及び第 2の方向転換機構は前記移動機構に対してそれぞれ ' 分離可能であることを特徴とするポピン交換装置。 The first and second direction changing mechanisms are each separable from the moving mechanism, and the popin changing apparatus is characterized in that:
2 . 前記移動機構は、 ミシン釜とポビンストック部との間で前記ポビン把 持装置をガイ ドするガイ ド部と、 該ポビン把持装置を該ガイ ド部に沿って往 復移動させる駆動部とを含む請求項 1に記載のポピン交換装置。 2. The moving mechanism includes: a guide section for guiding the pobin holding device between the sewing machine hook and the pobin stock section; and a driving section for moving the pobin holding device forward and backward along the guide section. The popin changing device according to claim 1, wherein the device comprises:
3 . 前記第 1及び第 2の方向転換機構の各々は、 傾斜したカム面を有し、 前記ポビン把持装置は、 カム従動子を前記チャック部に関連して具備して おり、 該ポピン把持装置の移動時に該カム従動子が前記カム面に倣って動く ことにより前記チャック部が回動されてその先端の向きが変えられることを 特徴とする請求項 1に記載のポビン交換装置。 3. Each of the first and second direction change mechanisms has an inclined cam surface, and the pobin gripping device includes a cam follower associated with the chuck portion, and the popin gripping device. 2. The pobin exchanging device according to claim 1, wherein the cam follower moves along the cam surface when moving, so that the chuck portion is rotated to change the direction of its tip.
4 . ミシン釜内に装着される下糸ポビンの交換を行うためのポビン交換装 置であって、 4. A bobbin replacement device for replacing the bobbin thread bobbin installed in the sewing machine hook.
チャック部の先端にてポビンケースを把持するポピン把持装置と、  A poppin holding device for holding a pobin case at the tip of the chuck portion,
前記ポビン把持装置をミシン釜とポビンストック部との間で往復移動させ る移動機構と、  A moving mechanism for reciprocating the pobin gripping device between the sewing machine hook and the pobin stock unit;
前記移動機構によって前記ポビン把持装置が前記ミシン釜に向かって移動 される過程で該ポビン把持装置の前記チヤック部の向きを、 前記ミシン釜の 方に向かせる第 1 の方向転換機構と、  A first direction changing mechanism for causing the chuck portion of the pobin gripping device to face the sewing machine in the process of moving the pobin gripping device toward the sewing machine by the moving mechanism;
前記移動機構によって前記ポピン把持装置が前記ポビンストック部に向か つて移動される過程で該ポビン把持装置の前記チヤック部の向きを、 前記ポ ビンストック部に向かせる第 2の方向転換機構とを具え、 前記ポビン把持装置は、 前記移動機構によって直線的に動かされる移動ポ ディ部と、 該移動ボディ部に枢支された前記チヤック部と、 該チヤック部の 向きを通常時において所定の中立位置に指向させるよう付勢するパネ部材と を含み、 A second direction change mechanism for turning the chuck portion of the pobin gripping device toward the pobin stock portion in the process of moving the poppin gripping device toward the pobin stock portion by the moving mechanism. , The pobin gripping device includes: a moving body portion that is linearly moved by the moving mechanism; a chuck portion pivotally supported by the moving body portion; and a direction of the chuck portion that is normally directed to a predetermined neutral position. And a panel member for biasing the
前記第 1の方向転換機構は、 前記パネ部材の付勢に抗して前記チャック部 の先端の向きを前記ミシン釜の方に向かせるものであり、 前記第 2の方向転 換機構は、 前記パネ部材の付勢に抗して前記チャック部の先端の向きを前記 ポビンストック部の方に向かせるものであることを特徴とするポビン交換装 置。  The first direction change mechanism is configured to turn the tip of the chuck portion toward the sewing machine shuttle against the urging of the panel member, and the second direction change mechanism includes: A pobin exchanging device characterized in that the tip of the chuck portion is directed toward the pobin stock portion against the bias of the panel member.
5 . 前記パネ部材は、 捩じりパネからなり、 前記チャック部の回動に応じ て回動するピンが該チャック部に設けられて該捩じりパネに係合し、 前記第 1及び第 2の方向転換機構を介して前記チヤック部が回動されるとき該ピン により該捩じりバネを変位させ、 そうでないとき該ピンが該捩じりパネの付 勢力を受けて該チヤック部を中立位置に戻す請求項 4に記載のポビン交換装 置。 5. The panel member is formed of a torsion panel, and a pin that rotates in accordance with the rotation of the chuck section is provided on the chuck section and engages with the torsion panel. The pin displaces the torsion spring when the chuck is rotated via the direction change mechanism of 2, and otherwise, the pin receives the biasing force of the torsion panel to cause the torsion to be displaced. The pobin exchanging device according to claim 4, wherein the pobin exchanging device is returned to a neutral position.
6 . 前記第 1及び第 2の方向転換機構の各々は、 傾斜したカム面を有し、 前記ポピン把持装置は、 カム従動子を前記チヤック部に関連して具備して おり、 該ポピン把持装置の移動時に該カム従動子が前記カム面に倣って動く ことにより前記チャック部が回動されてその先端の向きが変えられることを 特徴とする請求項 4に記載のポビン交換装置。 6. Each of the first and second direction change mechanisms has an inclined cam surface, and the popin gripping device includes a cam follower associated with the chuck portion, and the popin gripping device. The pobin exchanging device according to claim 4, wherein the cam follower moves along the cam surface during the movement, whereby the chuck portion is rotated and the direction of the tip is changed.
7 . ミシン釜内に装着される下糸ポビンの交換を行うためのポビン交換装 置であって、 7. It is a pobin replacement device for replacing the bobbin thread bobbin installed in the sewing machine hook.
チヤック部の先端にてポビンケースを把持するポビン把持装置と、 前記ポビン把持装置をミシン釜とポビンストック部との間で往復移動させ る移動機構とを具え、  A pobin gripping device for gripping the pobin case at the tip of the chuck portion, and a moving mechanism for reciprocating the pobin gripping device between the sewing machine hook and the pobin stock portion,
前記ポピン把持装置の前記チャック部が、  The chuck portion of the poppin holding device,
ポビンケースアームを引き出すためのアーム掴み爪と、  An arm gripping claw for pulling out the pobin case arm,
該アーム掴み爪を回動させて該ポビンケースアームを引き出し操作を行 わせる駆動手段と、  Driving means for rotating the arm gripping claw to pull out the pobin case arm, and
該アーム掴み爪によって引き出されたポビンケースアームに係合して保 持するアーム係合突起と  An arm engaging projection for engaging and holding the pobin case arm pulled out by the arm gripping claw;
を具えることを特徴とするポビン交換装置。 8 - 複数のミシンヘッ ドを具えるミシンにおいて、 各ミシンヘッ ドに対応 する各釜毎に、 請求項 1に記載のポビン交換装置がそれぞれ設けられている ことを特徴とする多頭ミシンのポピン交換装置。 9 . 前記移動機構は、 前記ボビン把持装置を保持して一緒に動かす夕イミ ングベルトを含み、 A pobin exchanging device characterized by comprising: 8-In a sewing machine provided with a plurality of sewing heads, a pobin exchanging device according to claim 1 is provided for each hook corresponding to each sewing head. 9. The moving mechanism includes an evening belt that holds and moves the bobbin gripping device together.
各ミシンへッ ドに対応する前記ポビン交換装置の前記移動機構の前記タイ ミングベルトに、 共通モータの駆動力を伝達する共通動力伝達機構を更に具 えたことを特徴とする請求項 8に記載の多頭ミシンのポビン交換装置。  9. The power transmission mechanism according to claim 8, further comprising a common power transmission mechanism for transmitting a driving force of a common motor to the timing belt of the movement mechanism of the pobin exchanging device corresponding to each sewing head. Pobin changing device for multi-head sewing machine.
1 0 . 前記多頭ミシンは本体縫製台と、 該本体縫製台に対して着脱可能な 任意の広がりの延長縫製台とを含み、 10. The multi-head sewing machine includes a main body sewing table, and an extended sewing table of an arbitrary size detachable from the main body sewing table.
前記ポビンストック部は、 前記延長縫製台の前縁寄りに配置され、 このた め、 前記多頭ミシンに装着される前記延長縫製台の広がりに依存して、 前記 ミシン釜と前記ポビンス トック部との間隔が変化し、  The pobin stock section is disposed near the front edge of the extension sewing table, and therefore, depending on the extension of the extension sewing table attached to the multi-head sewing machine, the distance between the sewing machine hook and the pobin stock section is increased. Changes,
前記移動機構は、 前記ミシン釜と前記ポビンス トック部との間隔に応じた 往復移動距離を持つことになる請求項 8に記載の多頭ミシンのポビン交換装 置。 1 1 . 前記第 1の方向転換機構は前記本体縫製台の側に取り付けられ、 前記第 2の方向転換機構は前記延長縫製台の側に取り付けられ、 前記延長縫製台を前記本体縫製台から分離した状態では、 前記移動機構が 前記第 1及び第 2 の方向転換機構から分離され、 その結果、 前記本体縫製台 の側、 前記延長縫製台の側、 及び前記移動機構の側、 の少なくとも 3プロッ クに各構成要素を分離できることを特徴とする請求項 1 0に記載の多頭ミシ ンのポビン交換装置。  9. The apparatus according to claim 8, wherein the moving mechanism has a reciprocating movement distance corresponding to a distance between the sewing machine hook and the pobin stock unit. 11. The first turning mechanism is mounted on the side of the main sewing table, the second turning mechanism is mounted on the side of the extended sewing table, and the extended sewing table is separated from the main sewing table. In this state, the moving mechanism is separated from the first and second direction changing mechanisms, and as a result, at least three plots of the main sewing table side, the extended sewing table side, and the moving mechanism side are provided. 10. The multi-head sewing machine pobin exchanging apparatus according to claim 10, wherein the respective components can be separated into blocks.
1 2 . 複数のミシンへッ ドを具えるミシンにおいて、 各ミシンへッ ドに対 応する各釜毎に、 請求項 4に記載のポピン交換装置がそれぞれ設けられてい ることを特徴とする多頭ミシンのポビン交換装置。 12. A multi-head sewing machine comprising a plurality of sewing machine heads, wherein the popin exchange device according to claim 4 is provided for each hook corresponding to each sewing machine head. Sewing machine pobin changer.
1 3 . 前記移動機構は、 前記ポビン把持装置を保持して一緒に動かすタイ ミングベルトを含み、 13. The moving mechanism includes a timing belt that holds and moves the pobin gripping device together,
各ミシンへッ ドに対応する前記ポビン交換装置の前記移動機構の前記タイ ミングベルトに、 共通モータの駆動力を伝達する共通動力伝達機構を更に具 えたことを特徴とする請求項 1 2に記載の多頭ミシンのポピン交換装置。 13. The power transmission mechanism according to claim 12, further comprising a common power transmission mechanism for transmitting a driving force of a common motor to the timing belt of the moving mechanism of the pobin exchanging device corresponding to each sewing head. Multi-head sewing machine popin changer.
1 4 . 前記多頭ミシンは、 ミシン本体に対して分離可能な縫製台を含み、 前記ポビンストック部は、 前記分離可能な縫製台の前縁寄りに配置され、 前記第 1の方向転換機構は、 前記ミシン本体の側に取り付けられ、 前記第 2の方向転換機構は、 前記分離可能な縫製台の側に取り付けられ、 前記縫製台を前記ミシン本体から分離した状態では、 前記移動機構が前記 第 1及び第 2の方向転換機構から分離され、その結果、前記ミシン本体の側、 前記分離可能な縫製台の側、 及び前記移動機構の側、 の少なく とも 3ブロッ クに各構成要素を分離できることを特徴とする請求項 8に記載の多頭ミシン のポビン交換装置。 14. The multi-head sewing machine includes a sewing table separable from a sewing machine main body, the pobin stock portion is disposed near a front edge of the separable sewing table, and the first direction changing mechanism includes: The second direction changing mechanism is attached to a side of the sewing machine main body, and the second direction change mechanism is attached to the side of the separable sewing table. In a state where the sewing table is separated from the sewing machine main body, the moving mechanism includes the first and second moving mechanisms. It is separated from the second direction changing mechanism, and as a result, each component can be separated into at least three blocks on the side of the sewing machine main body, the side of the separable sewing table, and the side of the moving mechanism. The pobin exchanging device for a multi-head sewing machine according to claim 8, wherein
1 5 . ミシン釜内に装着される下糸ポビンの交換を行うためのポピン交換 装置であって、 1 5. This is a poppin changing device to change the bobbin thread bobbin installed in the sewing machine hook.
チヤック部にてポビンケ一スを把持するポビン把持装置と、  A pobin gripping device for gripping a pobin case with a chuck portion,
空の前記チャック部によりポビンケースを把持させる掴み動作とポビンを 把持した前記チヤック部からポビンケースを離す解放動作とを選択的に行う ァクチユエ一夕と、  An actuary for selectively performing a gripping operation for gripping a pobin case with the empty chuck portion and a releasing operation for releasing the pobin case from the chuck portion gripping the pobin;
前記ポピン把持装置を前記ァクチユエ一夕と共に、 ミシン釜とポビンス ト ック部との間で、 往復移動させる移動機構と、  A moving mechanism for reciprocating the poppin holding device between the sewing machine hook and the pobin stock unit together with the actuating machine;
前記移動機構によって前記ポビン把持装置が前記ミシン釜に向かって移動 される過程で該ポビン把持装置の前記チャック部の向きを、 前記ミシン釜の 方に向かせる第 1 のカム機構と、  A first cam mechanism for causing the chuck portion of the pobin gripping device to face the sewing machine in the process of moving the pobin gripping device toward the sewing machine by the moving mechanism;
前記移動機構によって前記ポビン把持装置が前記ポビンストック部に向か つて移動される過程で該ポビン把持装置の前記チヤック部の向きを、 前記ポ ビンストック部に向かせる第 2のカム機構と、  A second cam mechanism for causing the chuck portion of the pobin gripping device to face the pobin stock portion in the process of moving the pobin gripping device toward the pobin stock portion by the moving mechanism;
前記第 1のカム機構と第 2のカム機構との間の中間移動行程では、 前記ポ ビン把持装置の前記チヤック部の向きを中立姿勢に位置決めする手段と を具え、 前記チャック部が前記ミシン釜又は前記ポビンス トック部に接する 位置で、 前記ァクチユエ一夕により該チャック部にポビンケースを取り込む 又は該チャック部からポビンケースを解放することで、 下糸ポピンを収納し たポビンケースの交換を行うようにしたポビン交換装置。  Means for positioning the chuck portion of the bobbin gripping device in a neutral position during an intermediate movement process between the first cam mechanism and the second cam mechanism; and Alternatively, a pobin case in which a bobbin case containing a bobbin thread pin is exchanged by taking in a pobin case into the chuck portion by the actuating unit at a position in contact with the pobin stock portion or releasing the pobin case from the chuck portion. Exchange equipment.
PCT/JP2003/014591 2003-11-17 2003-11-17 Bobbin-changing apparatus for sewing machine WO2005047586A1 (en)

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EP03772827A EP1722022A1 (en) 2003-11-17 2003-11-17 Bobbin-changing apparatus for sewing machine
US10/579,301 US20070056490A1 (en) 2003-11-17 2003-11-17 Bobbin changer apparatus for sewing machine
CNA2003801103077A CN1795299A (en) 2003-11-17 2003-11-17 Bobbin-changing apparatus for sewing machine
PCT/JP2003/014591 WO2005047586A1 (en) 2003-11-17 2003-11-17 Bobbin-changing apparatus for sewing machine
JP2005510578A JPWO2005047586A1 (en) 2003-11-17 2003-11-17 Sewing machine bobbin changer

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CN1795299A (en) 2006-06-28
JPWO2005047586A1 (en) 2007-06-14
US20070056490A1 (en) 2007-03-15
EP1722022A1 (en) 2006-11-15

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