WO2005033551A1 - Seal ring and seal device - Google Patents
Seal ring and seal device Download PDFInfo
- Publication number
- WO2005033551A1 WO2005033551A1 PCT/JP2004/014700 JP2004014700W WO2005033551A1 WO 2005033551 A1 WO2005033551 A1 WO 2005033551A1 JP 2004014700 W JP2004014700 W JP 2004014700W WO 2005033551 A1 WO2005033551 A1 WO 2005033551A1
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- WIPO (PCT)
- Prior art keywords
- seal ring
- ring
- fluororesin
- circumferential surface
- inclusive
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/34—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/44—Free-space packings
- F16J15/441—Free-space packings with floating ring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
- C09K3/1009—Fluorinated polymers, e.g. PTFE
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/32—Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3284—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/34—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
- F16J15/3496—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member use of special materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/46—Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings
- F16J15/48—Sealings with packing ring expanded or pressed into place by fluid pressure, e.g. inflatable packings influenced by the pressure within the member to be sealed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
- B29C2035/0872—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation using ion-radiation, e.g. alpha-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
- B29C2035/0877—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation using electron radiation, e.g. beta-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/004—Shaping under special conditions
- B29C2791/005—Using a particular environment, e.g. sterile fluids other than air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/02—Moulding by agglomerating
- B29C67/04—Sintering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2079/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
- B29K2079/08—PI, i.e. polyimides or derivatives thereof
- B29K2079/085—Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- the present invention relates to a seal ring used for hermetically sealing operating oil of relative rotation portions in an automatic transmission mainly used in an automobile or the like and to a hydraulic seal device using the seal ring.
- an automatic transmission used in a vehicle such as an automobile has included a torque converter, gears, a brake and a multi-plate clutch.
- the automatic transmission requires a clutch engagement for transmission and adopts a construction in which this clutch engagement is performed by oil pressure. Therefore, sealing is required for relatively rotating portions in a hydraulics circuit, a seal ring is provided in a ring groove in one of members constructing the portions, and the seal ring is designed to slidingly contact the sidewall surface of the ring groove while being thrust on an outer circumference (or inner circumference) of a partner member by the oil pressure.
- a seal ring has gradually been changed from a conventional ring made of cast iron to a ring made of synthetic resin which allows closer contact with the partner member and has an excellent sealing property.
- the present invention has been accomplished to solve the above problem and it is an object of the present invention to provide a seal ring capable of effectively reducing the friction torque on a sliding surface thereof without damaging the sealing property even during an operation under high pressure, and consequently, contributing to an improvement of fuel consumption of an automobile, and to provide a seal device using the seal ring.
- the first aspect of the present invention provides a seal ring which seals operating oil hermetically and is attached to an annular seal ring groove provided on an outer circumference of a shaft member, the seal ring comprising: fluororesin; modified fluororesin formed by being irradiated with an ionizing radiation in a range from 1 kGy to 10 MGy inclusive in a state of being heated up to a melting point thereof or higher under an inert gas atmosphere with an oxygen partial pressure of 1.33 kPa or less; and synthetic resin having a surface energy ranging from +0 N/cm to 20x 10 "5 N/cm inclusive of that of the operating oil, wherein the seal ring comprises an inner ring circumferential surface facing an inside thereof in a radius direction, an outer ring circumferential surface facing an outside thereof in the radius direction, and a pair of side ring surfaces facing both sides thereof in an axial direction, and when oil pressure is applied to the seal ring, the outer ring circumferential surface is pressed against an inner circumfer
- the second aspect of the present invention provides a hydraulic seal device comprising: a shaft member; a housing which houses the shaft member; and a seal ring which seals operating oil hermetically and is attached to an annular seal ring groove provided on an outer circumference of the shaft member, the seal ring comprising: fluororesin; modified fluororesin formed by being irradiated with an ionizing radiation in a range from 1 kGy to 10 MGy inclusive in a state of being heated up to a melting point thereof or higher under an inert gas atmosphere with an oxygen partial pressure of 1.33 kPa or less; and synthetic resin having a surface energy ranging from +0 N/cm to 20 ⁇ l0 "5 N/cm inclusive of that of the operating oil, wherein the seal ring comprises an inner ring circumferential surface facing an inside thereof in a radius direction, an outer ring circumferential surface facing an outside thereof in the radius direction, and a pair of side ring surfaces facing both sides thereof in an axial direction, and when oil
- FIG. 1 is a cross-sectional view of a hydraulic seal device of an automatic transmission for a vehicle, to which a seal ring of the present invention can be applied;
- FIG. 2 is a partially enlarged cross-sectional view showing a usage of the seal ring in FIG. 1 ;
- FIG. 3 is a perspective view showing a shape of the seal ring used in an abrasion test performed for confirming an improving effect in a sliding property of the seal ring of the present invention;
- FIG. 4 is a schematic view of an abrasion test machine of a vertical ring-on-disc system, which is used in the abrasion test performed for confirming the improving effect in the sliding property of the seal ring of the present invention;
- FIG. 5 is a graph showing changes with time of friction coefficients in
- FIG. 6 is a graph showing abrasion amounts of seal rings and discs after an abrasion test in Test condition 1
- FIG. 7 is a graph showing changes with time of friction coefficients in Test condition 2
- FIG. 8 is a graph showing abrasion amounts of seal rings and discs after an abrasion test in Test condition 2.
- a seal ring 10 of the present invention is provided in a seal ring groove 16 of a shaft member 12.
- the shaft member 12 is housed in a housing 14, and both thereof are composed of nonferrous metal.
- oil pressure is applied to an oil path 15 of the housing 14 from an oil path 13 of the shaft member 12, the oil pressure is also transmitted to each seal ring groove 16 to operate on an inner circumferential surface 17a and an inner side surface Hi of each seal ring 10.
- the seal ring 10 exerts a sealing effect in such a manner that an outer circumferential surface 17b thereof is pressed against an inner circumferential surface 18 of the housing 14, and that an outer side surface Ho thereof, that is, a sealing surface is pressed against a sealing side surface 19 of the seal ring groove 16.
- Friction torque generated between the outer circumferential surface 17b of each seal ring 10 and the inner circumferential surface 18 of the housing 14 is larger than friction torque generated between both of the sealing side surfaces (Ho and 19) of the ring 10 and the seal ring groove 16. Therefore, if the housing 14 rotates with respect to the shaft member 12 in the state as described above, then the seal ring 10 rotates accompanied by the housing 14, and a relative rotation motion is generated on both of the sealing side surfaces.
- a body of the seal ring is made of synthetic resin, then a contact property thereof with the sealing side surface of the partner member is improved, and therefore, the sealing property is improved.
- the friction torque of the seal ring is increased.
- fluororesin such as tetrafluoroethylene which has an excellent low friction torque property for the base material of the seal ring. While the fluororesin has such an excellent low friction torque property, the resin has poor abrasion-resistant and load-resistant properties.
- a fiber filler material such as glass fiber and carbon fiber has been added thereto.
- modified fluororesin in order to achieve an improvement in the load-resistant property of the fluororesin, and simultaneously, in order to suppress the abrasion of the side surface of the ring or inner circumferential surface of the housing, which is the partner member made of soft nonferrous metal such as aluminum, modified fluororesin is compounded with fluororesin of the seal ring.
- the modified fluororesin is prepared by being irradiated with an ionizing radiation in a range from 1 kGy to 10 MGy inclusive in a state of being heated up to a melting point thereof or higher under an inert gas atmosphere with an oxygen partial pressure of 1.33 kPa or less.
- the fluororesin modified under the conditions has a bridged structure in molecular chains.
- the modified fluororesin it is possible to improve the abrasion-resistant property to a great extent by compounding the modified fluororesin with the conventional fluororesin.
- the oxygen partial pressure in the inert gas atmosphere exceeds 1.33 kPa, then oxygen is bonded to the portion of the fluororesin, which is activated by the ionizing radiation, and thus a recombination reaction forming the above-described bridged structure is prone to inhibition.
- an amount of the ionizing radiation is less than 1 kGy, then a partial decomposition reaction of the fluororesin becomes difficult to progress, and the bridged structure is difficult to form.
- the modified fluororesin irradiated with the ionizing radiation is compounded, with respect to the total compounded amount of the fluororesin (sum of the fluororesin and the modified fluororesin), in a ratio ranging from 5 to 50 % by volume inclusive, and preferably, in a ratio ranging from 10 to 30 % by volume inclusive.
- the compounded amount of the modified fluororesin is less than 5 % by volume, the improving effect of the abrasion-resistant property of the fluororesin itself is not recognized. If the amount exceeds 50 % by volume, it becomes difficult to mold the constituents into the seal ring. Furthermore, because the fluororesin exhibits an oil repellent property due to smallness of its surface energy, the seal ring cannot retain the oil film of the sliding surface particularly under high surface pressure where the oil film is thinned. Therefore, the amounts of friction torque and self-abrasion are undesirably increased.
- the following synthetic resin be compounded with the fluororesin serving as the base material of the seal ring.
- This synthetic resin is resin having a surface energy ranging from +0 N/cm to 20 ⁇ l0 "5 N/cm inclusive with respect to the surface energy of the operating oil to be hermetically sealed.
- the synthetic resin used in the present invention it is necessary for the synthetic resin used in the present invention to have a surface energy ranging from +0 N/cm to 20x 10 "5 N/cm inclusive with respect to the surface energy of the operating oil. If synthetic resin having a surface energy out of the above-described range is compounded with the fluororesin, the improving effect of the oil retention property cannot be recognized under conditions where surface pressure more than 4 MPa is applied, and the abrasion of the seal ring itself is increased.
- the surface energy of general operating oil for an automatic transmission is approximately 30x l0 '5 N/cm, and it is preferable for the synthetic resin to have a surface energy more than this in order to generate wetness on the surface.
- a difference in surface energy between the metal surface of the partner member and the synthetic resin exceeds 20x 10 "5 N/cm, then formation of an even oil film on the sliding surface is prone to inhibition.
- synthetic resin having a surface energy equal to or more than that of the operating oil, in which the difference in surface energy with the partner metal member is small, is suitable.
- polyamideimide is the optimum.
- powder polyamideimide with a mean particle diameter ranging from 2 ⁇ m to 150 ⁇ m inclusive.
- compound the synthetic resin having the above-described predetermined surface energy with the seal ring of the present invention in a ratio ranging from 5 to 50 % by volume inclusive, and more preferably, in a ratio ranging from 5 to 30 % by volume inclusive with respect to the material constituting the seal ring. If the ratio of the compounded amount of the synthetic resin is less than
- the present invention will be described below in more detail based on examples and comparative examples, the present invention is not limited to these examples.
- Example 1 For the fluororesin serving as the base material of the seal ring 10, tetrafluoroethylene with an excellent low friction torque property among fluororesins was used.
- modified fluororesin was produced. Then, this modified resin was milled by a jet mill until a mean particle diameter thereof reached approximately 20 ⁇ m. Next, the above-described modified fluororesin of 25 % by volume was compounded with unmodified tetrafluoroethylene molding powder (G-163 made by Asahi Glass Company) of 55 % by volume.
- polyamideimide powder (TORLON 4203L made by Amoco; mean particle diameter: 15 ⁇ m) of 20 % by volume was added to the compounded powder.
- the polyamideimide was selected because, as shown in the following
- Table 1 it had a surface energy equal to or more than that of operating oil for an automatic transmission (Nissan genuine automatic transmission fluid Matic J made by Idemitsu Kosan Co., Ltd.) for use in an actual unit, and also, because a difference thereof in surface energy with an aluminum die-cast material that was being used as the shaft member of the automatic transmission was minimum.
- the above-described powder compound was sufficiently mixed by a mixer, and was then processed by heat at 300 °C for 12 hours. Thus, high-temperature volatile components were removed.
- the powder compound was pre-molded into a cylindrical shape under a molding pressure of 50 MPa. Thereafter, the pre-molded compound was baked in an electric furnace at a temperature ranging from 350 to 400 °C for 3 hours.
- the fluororesin composition obtained by the baking was machined by a lathe into the seal ring 10 having the straight gap 20, which is illustrated in FIG. 3. Thus, the seal ring of this example was obtained.
- the above-described powder compound was mixed by a mixer, and then was pre-molded into a cylindrical shape under a molding pressure of 50 MPa.
- the pre-molded compound was baked in an electric furnace at a temperature ranging from 350 to 400 °C for 3 hours.
- the fluororesin composition obtained by the baking was machined by a lathe into the seal ring 10 having the straight gap 20, which is illustrated in FIG. 3, and the seal ring of this example was obtained.
- Example 2 The modified fluororesin of Example 1 of 35 % by volume was compounded with unmodified tetrafluoroethylene molding powder (G-163 made by Asahi Glass Company) of 65 % by volume. The obtained compound was sufficiently mixed by a mixer, and was then processed by heat at 300 °C for 12 hours. Thus, high-temperature volatile components were removed. Next, the powder compound was pre-molded into a cylindrical shape under a molding pressure of 50 MPa, and thereafter, was baked in an electric furnace at a temperature ranging from 350 to 400 °C for 3 hours. The fluororesin composition obtained by the baking was machined by a lathe into the seal ring 10 having the straight gap 20, which is illustrated in FIG. 3, and the seal ring of this example was obtained.
- unmodified tetrafluoroethylene molding powder G-163 made by Asahi Glass Company
- Example 3 The modified fluororesin of Example 1 of 20 % by volume was compounded with unmodified tetrafluoroethylene molding powder (G-163 made by Asahi Glass Company) of 50 % by volume. Moreover, to the compounded powder, there were added, as metal powder, stainless steel flake powder (St-S400 mesh made by Fukuda Metal Foil & Powder Co., Ltd.) of 10 % by volume, and as the synthetic resin having the surface energy ranging from +0 to 20 10 "5 N/cm inclusive with respect to the surface energy of the operating oil, polyamideimide powder (TORLON 4203L made by Amoco; mean particle diameter: 15 ⁇ m) of
- FIG. 4 schematically illustrates a friction and abrasion test machine of the vertical ring-on-disc system, which was used in this test.
- This test machine has a ring holder 21 on an upper portion thereof.
- the ring holder 21 fixes the seal ring 10 by thrusting the outer circumferential surface 17b against a groove portion of the holder by means of spring force of a snap ring 22 provided on the inner circumferential surface 17a side so as not to move in the diameter direction of the seal ring 10 during the sliding.
- a disc holder 26 coupled to the rotation shaft 27 is provided in a lower portion of the test machine.
- the ring holder 21 is made to descend, and thus the seal ring 10 and the disc 25 are brought into a slidingly contacting relationship. Moreover, pressure P is applied to the seal ring 10 and the disc 25 from a direction of an axial line of the ring holder 21, and thus the seal ring 10 and the disc 25 are clamped together.
- Example 6 shows abrasion amounts of the seal ring 10 and the disc 25 after the sliding test.
- Example 1 of the present invention variations and absolute values of the friction coefficient during the sliding test are small, and Example 1 exhibits a good sliding property for the aluminum-made disc 25.
- Comparative examples 1 and 2 the improvements of the abrasion-resistant and load-resistant properties of the seal ring 10 are insufficient with respect to the sliding test conditions. Therefore, an abnormal abrasion of the seal ring 10 occurs during the test, and the friction coefficient rapidly increases.
- Example 1 of the present invention exhibits a good sliding property for the aluminum material under Test condition 1, the abrasion amounts of the disc 25 and the seal ring 10 are small in this example as shown in FIG. 6. Meanwhile, in each of Comparative examples 1 and 2, the improvements of the abrasion-resistant and load-resistant properties of the ring are insufficient.
- Example 1 the abrasion-resistant property of the ring is improved to a great extent. Therefore, no abrasion was recognized in the ring (abrasion depth: 0 ⁇ m).
- a sliding test was conducted only for Example 1 and Comparative example 3 under Text condition 2 where a contact surface pressure was increased (where a clamped surface pressure was 8 MPa, friction speed was 10 m/sec, and a test time was 6 hours).
- FIG. 7 shows changes with time of friction coefficients under Test condition 2. As shown in FIG. 7, in Example 1 , the variations and absolute values of the friction coefficient during the sliding test are small also under Test condition 2, and Example 1 exhibits a good sliding property for the aluminum-disc 25.
- Example 3 the friction coefficient was increased with the elapse of a test time, and in 40 minutes from the start of the test, the abrasion amount of the ring reached approximately 1000 ⁇ m. Accordingly, the test was discontinued.
- the stainless steel flake powder provided with no self-lubricating property causes an increase of the friction coefficient under high surface pressure, temperature of the sliding surface rises with the elapse of the test time, and thus the abrasion of the seal ring is accelerated.
- FIG. 8 shows abrasion amounts of the seal ring 10 and the disc 25 after the sliding test.
- Example 1 though the ring looks like being abraded to approximately 100 ⁇ m, this is not the abrasion but is one caused by creep deformation. For this reason, the abrasion of the ring is also slight in Example 1.
- an abnormal abrasion of the ring occurs with an increase of the friction coefficient.
- the abnormal abrasion of the ring accelerates the abrasion of the aluminum.
- the synthetic resin having the surface energy larger than the surface energy of the operating oil, and added the modified fluororesin composed by being irradiated with the ionizing radiation in the predetermined range under the inert gas atmosphere in the state of being heated up to the melting point thereof or higher. Therefore, even if the partner member of the sliding is nonferrous metal such as an aluminum alloy, aggression of the seal ring to the partner member is reduced, and the good sealing property can be maintained.
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- Engineering & Computer Science (AREA)
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- Physics & Mathematics (AREA)
- Toxicology (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Fluid Mechanics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Medicinal Chemistry (AREA)
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- Sealing Material Composition (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/574,216 US7572839B2 (en) | 2003-10-02 | 2004-09-29 | Seal ring and seal device |
EP04773624A EP1687551B1 (en) | 2003-10-02 | 2004-09-29 | Seal ring and seal device |
DE602004013038T DE602004013038T2 (en) | 2003-10-02 | 2004-09-29 | SEAL RING AND SEALING DEVICE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003344103A JP3966474B2 (en) | 2003-10-02 | 2003-10-02 | SEAL RING AND SEALING DEVICE |
JP2003-344103 | 2003-10-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005033551A1 true WO2005033551A1 (en) | 2005-04-14 |
Family
ID=34419367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/014700 WO2005033551A1 (en) | 2003-10-02 | 2004-09-29 | Seal ring and seal device |
Country Status (7)
Country | Link |
---|---|
US (1) | US7572839B2 (en) |
EP (1) | EP1687551B1 (en) |
JP (1) | JP3966474B2 (en) |
KR (1) | KR100730252B1 (en) |
CN (1) | CN100406771C (en) |
DE (1) | DE602004013038T2 (en) |
WO (1) | WO2005033551A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2193863A1 (en) * | 2008-12-02 | 2010-06-09 | MTT Technologies GmbH | Carrier arrangement for a system to manufacture workpieces by applying powder layers with electromagnetic radiation or particle radiation |
EP2752593A4 (en) * | 2011-08-30 | 2016-05-18 | Toyota Motor Co Ltd | Seal device for hydraulic circuit |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009049093A1 (en) * | 2009-10-01 | 2011-04-07 | Kaco Gmbh + Co. Kg | Mechanical seal |
DE102011004901B4 (en) * | 2011-03-01 | 2012-10-25 | Saf-Holland Gmbh | sealing system |
US10047570B2 (en) | 2013-12-19 | 2018-08-14 | Halliburton Energy Services, Inc. | Energized paek seals |
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EP1000975A2 (en) * | 1998-10-22 | 2000-05-17 | Hitachi Cable, Ltd. | Product having reduced friction and improved abrasion resistance |
JP2002161981A (en) * | 2000-11-27 | 2002-06-07 | Nissan Motor Co Ltd | Seal ring and manufacturing method of seal ring and oil hydraulic seal device |
JP2002336356A (en) * | 2001-05-14 | 2002-11-26 | Hitachi Cable Ltd | Tip sealing member for microsyringe |
JP2003049950A (en) * | 2001-08-06 | 2003-02-21 | Hitachi Cable Ltd | Seal material for reciprocation |
US20030189295A1 (en) * | 2002-04-03 | 2003-10-09 | Nissan Motor Co., Ltd. | Seal ring and seal device |
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JP2580605B2 (en) * | 1987-06-24 | 1997-02-12 | ミノルタ株式会社 | Copier |
JPH0228238A (en) | 1988-04-04 | 1990-01-30 | Nitto Denko Corp | Sliding member |
JPH01311155A (en) | 1988-06-08 | 1989-12-15 | Nitto Denko Corp | Sealing material |
DE4037875C2 (en) * | 1989-11-30 | 1999-08-26 | Sumitomo Electric Industries | Material covered with fluororesin with markings |
CN1027659C (en) * | 1992-03-07 | 1995-02-15 | 刘连甫 | Application of mechanical sealing in high-vacuum device |
JP2577985Y2 (en) | 1992-12-18 | 1998-08-06 | エヌティエヌ株式会社 | Seal structure for oil passage connection between members that rotate relatively |
JP2876375B2 (en) * | 1993-02-22 | 1999-03-31 | 株式会社 金陽社 | roll |
JP3436085B2 (en) | 1997-07-04 | 2003-08-11 | エヌオーケー株式会社 | Tetrafluoroethylene resin composition |
JP3608406B2 (en) * | 1998-11-25 | 2005-01-12 | 日立電線株式会社 | Method for producing modified fluororesin molding |
BR0006142A (en) * | 1999-04-23 | 2001-04-03 | Toyoda Automatic Loom Works | Mechanical seal for compressor |
JP2001173795A (en) | 1999-12-20 | 2001-06-26 | Hitachi Cable Ltd | Buffer sealing structure |
JP2001249558A (en) | 2000-03-06 | 2001-09-14 | Nitto Denko Corp | Low friction sheet, film tubular body, and image fixing device using the same |
JP3952865B2 (en) * | 2002-06-05 | 2007-08-01 | 日立電線株式会社 | COATING MATERIAL AND METHOD FOR FORMING COATING FILM USING COATING MATERIAL |
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JP2004331814A (en) * | 2003-05-07 | 2004-11-25 | Hitachi Cable Ltd | Modified fluororesin composition and modified fluororesin molded product |
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2003
- 2003-10-02 JP JP2003344103A patent/JP3966474B2/en not_active Expired - Fee Related
-
2004
- 2004-09-29 WO PCT/JP2004/014700 patent/WO2005033551A1/en active IP Right Grant
- 2004-09-29 DE DE602004013038T patent/DE602004013038T2/en active Active
- 2004-09-29 EP EP04773624A patent/EP1687551B1/en not_active Expired - Fee Related
- 2004-09-29 KR KR1020067008438A patent/KR100730252B1/en not_active IP Right Cessation
- 2004-09-29 US US10/574,216 patent/US7572839B2/en not_active Expired - Fee Related
- 2004-09-29 CN CN2004800288460A patent/CN100406771C/en not_active Expired - Fee Related
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EP1000975A2 (en) * | 1998-10-22 | 2000-05-17 | Hitachi Cable, Ltd. | Product having reduced friction and improved abrasion resistance |
JP2002161981A (en) * | 2000-11-27 | 2002-06-07 | Nissan Motor Co Ltd | Seal ring and manufacturing method of seal ring and oil hydraulic seal device |
JP2002336356A (en) * | 2001-05-14 | 2002-11-26 | Hitachi Cable Ltd | Tip sealing member for microsyringe |
JP2003049950A (en) * | 2001-08-06 | 2003-02-21 | Hitachi Cable Ltd | Seal material for reciprocation |
US20030189295A1 (en) * | 2002-04-03 | 2003-10-09 | Nissan Motor Co., Ltd. | Seal ring and seal device |
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PATENT ABSTRACTS OF JAPAN vol. 2003, no. 03 5 May 2003 (2003-05-05) * |
PATENT ABSTRACTS OF JAPAN vol. 2003, no. 06 3 June 2003 (2003-06-03) * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2193863A1 (en) * | 2008-12-02 | 2010-06-09 | MTT Technologies GmbH | Carrier arrangement for a system to manufacture workpieces by applying powder layers with electromagnetic radiation or particle radiation |
EP2752593A4 (en) * | 2011-08-30 | 2016-05-18 | Toyota Motor Co Ltd | Seal device for hydraulic circuit |
US9719486B2 (en) | 2011-08-30 | 2017-08-01 | Toyota Jidosha Kabushiki Kaisha | Seal device for hydraulic circuit |
Also Published As
Publication number | Publication date |
---|---|
JP3966474B2 (en) | 2007-08-29 |
CN1864015A (en) | 2006-11-15 |
EP1687551B1 (en) | 2008-04-09 |
US20070075502A1 (en) | 2007-04-05 |
DE602004013038T2 (en) | 2009-05-14 |
US7572839B2 (en) | 2009-08-11 |
DE602004013038D1 (en) | 2008-05-21 |
KR100730252B1 (en) | 2007-06-20 |
JP2005106249A (en) | 2005-04-21 |
KR20060071433A (en) | 2006-06-26 |
EP1687551A1 (en) | 2006-08-09 |
CN100406771C (en) | 2008-07-30 |
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