JP2006008813A - Fluororesin, sliding member and sliding apparatus - Google Patents
Fluororesin, sliding member and sliding apparatus Download PDFInfo
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/02—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only
- C10M2213/023—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/04—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen, halogen and oxygen
- C10M2213/043—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen, halogen and oxygen used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/0606—Perfluoro polymers used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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Abstract
Description
本発明は、低摩擦係数と耐摩耗性を併有するフッ素樹脂に係り、更に詳細には、潤滑油や作動油の潤滑下で好適に使用されるフッ素樹脂、これを用いた摺動部材及び摺動装置に関する。 The present invention relates to a fluororesin having both a low coefficient of friction and wear resistance. More specifically, the fluororesin is preferably used under lubrication with lubricating oil or hydraulic oil, and a sliding member and a slide using the fluororesin. It relates to a moving device.
従来、フッ素樹脂は低い摩擦係数を有することから多くの摺動部位に使用されているが、バンド構造を有するが故に耐摩耗性には劣っている。かかるフッ素樹脂の耐摩耗性向上策としては、ガラス繊維や炭素繊維等の繊維系充填材又はブロンズ等の金属充填材を添加することが一般的であるが、これらの添加を行うと、摺動相手材がアルミ合金など非鉄金属の場合には、充填材が摺動相手材をの摩耗を促進してしまう。一方、このような相手材の摩耗を低減すべく、フッ素樹脂への上記充填材の添加を抑制すると、所定の耐摩耗性が得られなくなる。 Conventionally, a fluororesin has been used in many sliding parts because it has a low coefficient of friction, but because of its band structure, it is inferior in wear resistance. As a measure for improving the wear resistance of such a fluororesin, it is common to add a fiber filler such as glass fiber or carbon fiber or a metal filler such as bronze. When the counterpart material is a non-ferrous metal such as an aluminum alloy, the filler promotes wear of the sliding counterpart material. On the other hand, if the addition of the filler to the fluororesin is suppressed in order to reduce such wear of the counterpart material, predetermined wear resistance cannot be obtained.
上述の問題の解決手段として、フッ素樹脂に、不活性ガス雰囲気下で且つその融点以上に加熱された状態で電離性放射線を照射することにより改質を行った改質フッ素樹脂が知られている(例えば、特許文献1参照。)。この改質フッ素樹脂は、充填材を加えることなく耐摩耗性を大幅に向上可能であるため、ドライ潤滑下においては優れた摺動特性を示す。
ところが、この改質フッ素樹脂は、通常のフッ素樹脂と同様に表面エネルギーが低く撥油性を示すことから、潤滑油及び作動油存在下では油膜生成が抑制され、十分な摩擦係数低減効果が得られない。
As a means for solving the above-mentioned problems, there is known a modified fluororesin that has been modified by irradiating the fluororesin with ionizing radiation in an inert gas atmosphere and heated above its melting point. (For example, refer to Patent Document 1). Since this modified fluororesin can greatly improve the wear resistance without adding a filler, it exhibits excellent sliding characteristics under dry lubrication.
However, since this modified fluororesin has low surface energy and oil repellency like ordinary fluororesins, oil film formation is suppressed in the presence of lubricating oil and hydraulic oil, and a sufficient friction coefficient reducing effect is obtained. Absent.
このように、フッ素樹脂の耐摩耗性が改善されたとしても、フッ素樹脂は表面エネルギーが低く撥油性を示すことから、潤滑油及び作動油存在下では油膜生成が阻害されて潤滑油及び作動油による流体潤滑効果が発現し難くなる。
これに対し、潤滑油及び作動油との濡れ性を改善する手法として、コロナ処理、RFボンバード処理ないしはDCボンバード処理(例えば、特許文献2参照。)、フッ素樹脂を構成する以外のモノマーを官能基として導入する方法(例えば、特許文献3参照。)、プラズマ処理などが知られている。
On the other hand, as a technique for improving the wettability with the lubricating oil and the hydraulic oil, a functional group containing monomers other than those constituting the fluororesin, such as corona treatment, RF bombardment treatment or DC bombardment treatment (see, for example, Patent Document 2). (For example, refer to Patent Document 3), plasma treatment, and the like are known.
しかしながら、上記いずれの手法においても、表面エネルギーを増大させるための特別な工程が必要となるため、コスト高となってしまうという問題があった。
また、上述の電離性放射線処理によるフッ素樹脂の改質方法と、潤滑油及び作動油との濡れ性改善方法とを併用すれば、潤滑油及び作動油存在下で優れた摩擦特性を示すフッ素樹脂を製造することが理論上は可能であるが、2種の製造工程を追加しなければならず、コスト面がネックとなり実用化されていないのが現状である。
However, in any of the above methods, a special process for increasing the surface energy is required, which causes a problem that the cost is increased.
In addition, if the fluorine resin reforming method by ionizing radiation treatment described above and the wettability improving method for lubricating oil and hydraulic oil are used in combination, the fluororesin exhibits excellent friction characteristics in the presence of lubricating oil and hydraulic oil. Although it is theoretically possible to manufacture the two, two kinds of manufacturing processes must be added, and the present situation is that they are not put into practical use due to the cost.
本発明は、このような従来技術の有する課題に鑑みてなされたものであり、その目的とするところは、低い摩擦係数と優れた耐摩耗性を併有し、潤滑油・作動油存在下で優れた摩擦特性を発揮するフッ素樹脂、フッ素樹脂の改質方法、このフッ素樹脂を用いた摺動部材及び摺動装置を提供することにある。 The present invention has been made in view of such problems of the prior art, and its object is to have both a low coefficient of friction and excellent wear resistance in the presence of lubricating oil and hydraulic oil. An object of the present invention is to provide a fluororesin that exhibits excellent frictional characteristics, a method for modifying the fluororesin, a sliding member and a sliding device using the fluororesin.
本発明者らは、上記目的を達成すべく鋭意検討を重ねた結果、所定の含酸素官能基を適切な不飽和結合導入処理などによって導入することにより、上記目的が達成できることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the present inventors have found that the above object can be achieved by introducing a predetermined oxygen-containing functional group by appropriate unsaturated bond introduction treatment, etc. It came to complete.
即ち、本発明のフッ素樹脂は、主骨格樹脂の炭素原子に結合した水素原子及び/又はフッ素原子の一部が含酸素官能基で置換されて構成されるフッ素樹脂であり、波長600nmにおける可視光透過率が上記主骨格樹脂よりも増加していることを特徴とする。 That is, the fluororesin of the present invention is a fluororesin formed by replacing part of hydrogen atoms and / or fluorine atoms bonded to carbon atoms of the main skeleton resin with oxygen-containing functional groups, and visible light at a wavelength of 600 nm. The transmittance is higher than that of the main skeleton resin.
また、本発明のフッ素樹脂の改質方法は、フッ素樹脂の改質方法であって、
主骨格樹脂の炭素原子に結合した水素原子及び/又はフッ素原子の一部を引き抜いて不飽和結合を導入する工程と、不飽和結合の解離エネルギーを酸素存在下で付与する工程を有することを特徴とする。
Further, the fluororesin modification method of the present invention is a fluororesin modification method,
It has a step of extracting a part of hydrogen atoms and / or fluorine atoms bonded to carbon atoms of the main skeleton resin to introduce unsaturated bonds, and a step of imparting dissociation energy of unsaturated bonds in the presence of oxygen. And
更に、本発明の摺動部材は、上述の如きフッ素樹脂を摺動部位に含有して構成されることを特徴とし、更にまた、本発明の摺動装置は、かかる摺動部材を備える摺動装置であって、上記摺動部材が潤滑油又は作動油の存在下で摺動することを特徴とする。 Furthermore, the sliding member of the present invention is characterized by containing the fluororesin as described above in the sliding portion, and the sliding device of the present invention further includes a sliding member provided with such a sliding member. The apparatus is characterized in that the sliding member slides in the presence of lubricating oil or hydraulic oil.
本発明によれば、所定の含酸素官能基を適切な不飽和結合導入処理などによって導入すること等としたため、低い摩擦係数と優れた耐摩耗性を併有し、潤滑油・作動油存在下で優れた摩擦特性を発揮するフッ素樹脂、フッ素樹脂の改質方法、このフッ素樹脂を用いた摺動部材及び摺動装置を提供することができる。
即ち、主骨格樹脂の炭素原子に結合する水素原子又はフッ素原子の一部を含酸素官能基で置換し、且つ波長600nmにおける可視光線透過率を該主骨格樹脂よりも増加させたフッ素樹脂を摺動部材に用いることで、潤滑油及び作動油存在下で良好な摩擦特性を実現することができる。
更に、本発明によれば、実質的に電離性放射線の照射工程のみの追加で、潤滑油及び作動油存在下で良好な摩擦特性を発揮するフッ素樹脂を製造可能であるため、フッ素樹脂の摺動特性改善に対する投資が安価で済むという利点もある。
According to the present invention, since a predetermined oxygen-containing functional group is introduced by appropriate unsaturated bond introduction treatment, etc., it has both a low friction coefficient and excellent wear resistance, and in the presence of lubricating oil / hydraulic oil. A fluororesin exhibiting excellent friction characteristics, a method for modifying the fluororesin, a sliding member and a sliding device using the fluororesin can be provided.
That is, a fluorine resin in which a part of the hydrogen atom or fluorine atom bonded to the carbon atom of the main skeleton resin is substituted with an oxygen-containing functional group and the visible light transmittance at a wavelength of 600 nm is increased as compared with the main skeleton resin is slid. By using it as a moving member, good friction characteristics can be realized in the presence of lubricating oil and hydraulic oil.
Furthermore, according to the present invention, it is possible to produce a fluororesin that exhibits good friction characteristics in the presence of lubricating oil and hydraulic oil by adding only the ionizing radiation irradiation process. There is also an advantage that the investment for improving the dynamic characteristics can be inexpensive.
以下、本発明のフッ素樹脂につき詳細に説明する。なお、本明細書において、「%」は特記しない限り質量百分率を表すものとする。
上述の如く、本発明のフッ素樹脂は、主骨格樹脂の炭素原子に結合した水素原子及び/又はフッ素原子の一部が含酸素官能基で置換された構造を有するフッ素樹脂であり、波長600nmにおける可視光透過率が上記主骨格樹脂よりも増加しているものである。
Hereinafter, the fluororesin of the present invention will be described in detail. In the present specification, “%” represents mass percentage unless otherwise specified.
As described above, the fluororesin of the present invention is a fluororesin having a structure in which a hydrogen atom bonded to a carbon atom of the main skeleton resin and / or a part of the fluorine atom is substituted with an oxygen-containing functional group at a wavelength of 600 nm. The visible light transmittance is higher than that of the main skeleton resin.
ここで、主骨格樹脂としては、各種フッ素樹脂を挙げることができるが、本発明のフッ素樹脂は摺動用途で使用されることから、これらのフッ素樹脂の中でも摺動特性に優れるものを主骨格樹脂とすることが好ましく、具体的には、テトラフルオロエチレン樹脂、パーフルオロエチレンポリプロピレン樹脂、パーフルオロアルコキシ樹脂及びビニリデンフルオライド樹脂のいずれか1種以上が望ましい。 Here, examples of the main skeleton resin include various fluororesins. However, since the fluororesin of the present invention is used for sliding applications, the main skeleton resins are excellent in sliding characteristics among these fluororesins. It is preferable to use a resin, and specifically, one or more of tetrafluoroethylene resin, perfluoroethylene polypropylene resin, perfluoroalkoxy resin, and vinylidene fluoride resin are desirable.
また、主骨格樹脂の炭素原子に結合した水素原子及び一部のフッ素原子の少なくとも一方と置換された含酸素官能基としては、酸素原子を含む官能基であればよいが、水酸基、カルボニル基、カルボキシル基、ケトン基及びエーテル基などを例示することができる。
水素原子とフッ素原子の双方が含酸素官能基によって置換されていてもよく、該当する水素原子は全部置換されてもよいが、少なくとも1個のフッ素原子は残存している必要があり、主骨格樹脂の炭素原子に結合したフッ素原子の全部が置換されることはない。
なお、説明の便宜上、「置換」と記載したが、置換反応に起因するものに限定する意味ではなく、付加反応によって置換されたとしても、本発明の範囲に含まれる。
The oxygen-containing functional group substituted with at least one of the hydrogen atom bonded to the carbon atom of the main skeleton resin and a part of the fluorine atoms may be any functional group containing an oxygen atom, but a hydroxyl group, a carbonyl group, Examples thereof include a carboxyl group, a ketone group, and an ether group.
Both hydrogen atoms and fluorine atoms may be substituted with oxygen-containing functional groups, and all the corresponding hydrogen atoms may be substituted, but at least one fluorine atom must remain, and the main skeleton All of the fluorine atoms bonded to the carbon atoms of the resin are not substituted.
For convenience of explanation, the term “substitution” is used, but the meaning is not limited to that caused by the substitution reaction, and substitution by addition reaction is included in the scope of the present invention.
かかる含酸素官能基の導入によって、得られるフッ素樹脂の潤滑油や作動油との濡れ性が改善される。
例えば、含酸素官能基を導入することによって、得られるフッ素樹脂の表面エネルギーを20〜40dyn/cm、好ましくは25〜35dyn/cmとすることが可能になる。
一般的に、潤滑油や作動油の表面エネルギーは25〜35dyn/cmであることから、このようにフッ素樹脂の表面エネルギーを20〜40dyn/cm、好ましくは25〜35dyn/cmとすることによって、潤滑油・作動油に対するフッ素樹脂の濡れ性を大幅に向上することができ、潤滑油及び/又は作動油存在下においても濡れ性が原因で油膜生成が抑制されるのを回避することができる。
By introducing such oxygen-containing functional groups, the wettability of the obtained fluororesin with lubricating oil or hydraulic oil is improved.
For example, by introducing an oxygen-containing functional group, the surface energy of the obtained fluororesin can be 20 to 40 dyn / cm, preferably 25 to 35 dyn / cm.
Generally, since the surface energy of lubricating oil and hydraulic oil is 25 to 35 dyn / cm, the surface energy of the fluororesin is 20 to 40 dyn / cm, preferably 25 to 35 dyn / cm. The wettability of the fluororesin with respect to the lubricating oil / hydraulic oil can be greatly improved, and the suppression of oil film formation due to the wettability can be avoided even in the presence of the lubricating oil and / or hydraulic oil.
また、本発明のフッ素樹脂は、波長600nmにおける可視光線透過率が、主骨格樹脂の当該可視光線透過率よりも増大しているものである。
かかる可視光透過率の増大は、後述するように、電離性放射線を照射後にフッ素樹脂の結晶サイズが縮小することに起因する現象である。
本発明のフッ素樹脂を用いた摺動部材が摺動する際には、結晶サイズが縮小化しているので、摩耗粉のサイズが従来のフッ素樹脂よりも減少するとともに結晶の流動性が増大して相手材への移着が容易になり、移着膜の生成が促進されてフッ素樹脂同士の摺動が引き起こされるため、フッ素樹脂自体としての摩耗が減少する。
The fluororesin of the present invention has a visible light transmittance at a wavelength of 600 nm that is higher than the visible light transmittance of the main skeleton resin.
The increase in visible light transmittance is a phenomenon caused by the reduction in the crystal size of the fluororesin after irradiation with ionizing radiation, as will be described later.
When the sliding member using the fluororesin of the present invention slides, the crystal size is reduced, so that the size of the wear powder is smaller than that of the conventional fluororesin and the fluidity of the crystal is increased. Transfer to the mating material is facilitated, and generation of a transfer film is promoted to cause sliding between the fluororesins, so that wear as the fluororesin itself is reduced.
なお、本発明のフッ素樹脂は、固体潤滑材として使用可能であり、この場合、他の樹脂に5〜70%の割合で添加するのが好適である。
添加量が5%未満では、十分な摩擦特性が得られず、一方、添加量を70%よりも増大させても摩擦特性改善効果が飽和してしまい、これ以上の摩擦特性改善効果が得られない。
In addition, the fluororesin of the present invention can be used as a solid lubricant, and in this case, it is preferable to add to other resins at a ratio of 5 to 70%.
If the addition amount is less than 5%, sufficient friction characteristics cannot be obtained. On the other hand, even if the addition amount is increased more than 70%, the effect of improving the friction characteristics is saturated, and a further improvement effect of the friction characteristics can be obtained. Absent.
次に、本発明のフッ素樹脂の改質方法について説明する。
上述の如く、本発明のフッ素樹脂の改質方法は、上記フッ素樹脂を製造する方法であって、主骨格樹脂の炭素原子に結合した水素原子及び/又はフッ素原子の一部を引き抜いて不飽和結合を導入する工程と、不飽和結合の解離エネルギーを酸素存在下で付与する工程を有する。
Next, the method for modifying the fluororesin of the present invention will be described.
As described above, the method for modifying a fluororesin of the present invention is a method for producing the above fluororesin, in which a hydrogen atom bonded to a carbon atom of the main skeleton resin and / or a part of the fluorine atom is extracted and unsaturated. A step of introducing a bond and a step of imparting dissociation energy of an unsaturated bond in the presence of oxygen.
ここで、不飽和結合を導入する工程は、特に限定されるものではないが、主骨格樹脂とモノマーを同じくする成分(例えば、他のポリマー)以外を存在させずに、酸素濃度10Torr以下の不活性ガス雰囲気下で、且つ主骨格樹脂の融点以上に加熱された状態で、電離性放射線を1〜10kGyの範囲で照射して行うことが望ましい。
この際、酸素濃度が10Torrを超えていたり、加熱温度が主骨格樹脂の融点未満であったりすると、不飽和結合が形成されずに主骨格樹脂の主鎖切断が選択的に発生し、主骨格樹脂自体が分解してしまうことがある。
また、電離性放射線の強度が1kGy未満では不飽和結合の形成が抑制され、一方、電離性放射線の強度が10kGyを超えると主骨格樹脂自体の分解が促進されてしまうことがある。
なお、電離性放射線としては、特に限定されるものではないが、α線、陽子線、重イオン、β線、X線、γ線及び中性子線などを用いることができる。
Here, the step of introducing an unsaturated bond is not particularly limited, but an oxygen concentration of 10 Torr or less is present without the presence of components other than the main skeleton resin and the same monomer (for example, other polymers). It is desirable to irradiate with ionizing radiation in the range of 1 to 10 kGy in an active gas atmosphere and in a state of being heated to the melting point of the main skeleton resin or higher.
In this case, if the oxygen concentration exceeds 10 Torr or the heating temperature is lower than the melting point of the main skeleton resin, the main skeleton resin is selectively broken without forming an unsaturated bond. The resin itself may decompose.
Moreover, when the intensity of ionizing radiation is less than 1 kGy, the formation of unsaturated bonds is suppressed. On the other hand, when the intensity of ionizing radiation exceeds 10 kGy, decomposition of the main skeleton resin itself may be promoted.
The ionizing radiation is not particularly limited, and α rays, proton rays, heavy ions, β rays, X rays, γ rays, neutron rays, and the like can be used.
一方、不飽和結合を解離させる工程においては、不飽和結合の解離エネルギーを、酸素分圧13.3kPa以上の条件で熱エネルギーとして与えることが望ましいが、特に限定されるものではない。
この工程において、主骨格樹脂に導入された不飽和結合は、解離されて酸素原子と反応し、水酸基、カルボニル基、カルボキシル基、ケトン基及びエーテル基などの含酸素官能基に変化し、本発明のフッ素樹脂が生成する。
酸素分圧が13.3kPa未満の場合は、不飽和結合と酸素原子との化学反応が抑制されて十分な量の含酸素官能基を形成することができないことがあり、この結果、フッ素樹脂の潤滑油及び/又は作動油との濡れ性が余り改善されないことがある。
On the other hand, in the step of dissociating the unsaturated bond, it is desirable to give the dissociation energy of the unsaturated bond as thermal energy under the condition of an oxygen partial pressure of 13.3 kPa or more, but it is not particularly limited.
In this step, the unsaturated bond introduced into the main skeleton resin is dissociated and reacts with an oxygen atom to change into an oxygen-containing functional group such as a hydroxyl group, a carbonyl group, a carboxyl group, a ketone group, and an ether group. This produces a fluororesin.
When the oxygen partial pressure is less than 13.3 kPa, the chemical reaction between the unsaturated bond and the oxygen atom may be suppressed, and a sufficient amount of oxygen-containing functional group may not be formed. The wettability with the lubricating oil and / or hydraulic oil may not be improved much.
なお、本発明においては、上記不飽和結合の解離工程で付与する熱エネルギーを、主骨格樹脂との混合ないしは樹脂成形の際に供給することも可能である。
即ち、上述の如く、主骨格樹脂に不飽和結合を導入して得られた本発明のフッ素樹脂の前駆体を樹脂成形の原料として使用し、これに熱エネルギーを与えるとともに主骨格樹脂との混合ないしは成形を行うことが可能であり、これにより、本発明のフッ素樹脂を製造すると同時に成形も完了させて、本発明のフッ素樹脂から成る樹脂成形品を得ることが可能になる。
このように、主骨格樹脂に不飽和結合を導入して得られる化合物は、本発明のフッ素樹脂の前駆体であり、加熱を伴う成形工程においては、そのままの状態で成形原料として機能する。
In the present invention, it is also possible to supply the thermal energy applied in the unsaturated bond dissociation step when mixing with the main skeleton resin or during resin molding.
That is, as described above, the precursor of the fluororesin of the present invention obtained by introducing an unsaturated bond into the main skeleton resin is used as a raw material for resin molding, and is given heat energy and mixed with the main skeleton resin. In addition, it is possible to perform molding, and thus it is possible to complete the molding simultaneously with the production of the fluororesin of the present invention and obtain a resin molded product made of the fluororesin of the present invention.
Thus, the compound obtained by introducing an unsaturated bond into the main skeleton resin is a precursor of the fluororesin of the present invention, and functions as a molding raw material as it is in a molding process involving heating.
なお、かかる本発明のフッ素樹脂前駆体をそのまま成形原料として用いることができる成形方法としては、加熱処理を行う限り特に限定されるものではないが、射出成形、ラム成形及び圧縮成形などを挙げることができる。 The molding method in which the fluororesin precursor of the present invention can be used as a molding raw material is not particularly limited as long as heat treatment is performed, and examples thereof include injection molding, ram molding, and compression molding. Can do.
本発明において、上述した不飽和結合の導入及び不飽和結合の解離は、下記の表1に示すFT−IR(フーリエ変換赤外分光光度計)の分析結果から確認できる。
即ち、電離性放射線を照射すると、不飽和結合に帰属するピークのピーク面積が増大し、更に不飽和結合の解離工程を実施すると、増大したピーク面積が減少していることから、不飽和結合が生成及び解離したことが確認される。
In the present invention, the introduction of unsaturated bonds and the dissociation of unsaturated bonds described above can be confirmed from the analysis results of FT-IR (Fourier transform infrared spectrophotometer) shown in Table 1 below.
That is, when ionizing radiation is irradiated, the peak area of the peak attributed to the unsaturated bond increases, and when the dissociation process of the unsaturated bond is further performed, the increased peak area decreases. Formation and dissociation are confirmed.
上記の工程を経て、炭素原子に結合する水素原子又はフッ素原子の一部を含酸素官能基で置換することによって、得られるフッ素樹脂の表面エネルギーを20〜40dyn/cm、好ましくは25〜35dyn/cmとすることが可能になる。
一般的に、潤滑油や作動油の表面エネルギーは25〜35dyn/cmであることから、フッ素樹脂の表面エネルギーを20〜40dyn/cm、好ましくは25〜35dyn/cmとすることによって、潤滑油・作動油に対するフッ素樹脂の濡れ性は大幅に向上し、潤滑油及び/又は作動油存在下においても濡れ性が原因で油膜生成が抑制されることがなくなる。
Through the above steps, the surface energy of the fluororesin obtained is 20 to 40 dyn / cm, preferably 25 to 35 dyn / by replacing part of the hydrogen atom or fluorine atom bonded to the carbon atom with an oxygen-containing functional group. cm.
Generally, since the surface energy of lubricating oil and hydraulic oil is 25 to 35 dyn / cm, the surface energy of the fluororesin is set to 20 to 40 dyn / cm, preferably 25 to 35 dyn / cm. The wettability of the fluororesin with respect to the hydraulic oil is greatly improved, and oil film formation is not suppressed due to the wettability even in the presence of lubricating oil and / or hydraulic oil.
一方、上述のように、酸素濃度10Torr以下の不活性ガス雰囲気下で、且つその融点以上に加熱された状態で電離性放射線を1〜10kGyの範囲で主骨格樹脂に照射すると、不飽和結合の生成と同時に結晶サイズの縮小化が発生する。
具体的には、図1に示すように、電離性放射線の照射後には可視光線の透過率が増大することから、結晶サイズが縮小したことを確認できる。
On the other hand, as described above, when the main skeleton resin is irradiated with ionizing radiation in the range of 1 to 10 kGy in an inert gas atmosphere having an oxygen concentration of 10 Torr or less and heated to the melting point or higher, unsaturated bonds are formed. Simultaneously with the generation, the crystal size is reduced.
Specifically, as shown in FIG. 1, the visible light transmittance increases after irradiation with ionizing radiation, so that it can be confirmed that the crystal size is reduced.
結晶サイズが縮小化すると、かかるフッ素樹脂を摺動させた場合に摩耗粉のサイズが減少するとともに、結晶の流動性が増大することで相手材への移着が容易になり、移着膜の生成が促進されてフッ素樹脂同士の摺動となるため、フッ素樹脂自体の摩耗が減少する。
また、これに加えて、電離性放射線の照射により、フッ素樹脂の分子鎖内に架橋構造が形成されることによってもフッ素樹脂の耐摩耗性は向上する。
上述の結晶サイズの縮小化によって耐摩耗性を十分に向上させるためには、波長600nmにおける可視光透過率を10%以上にすることが好ましく、波長600nmにおける可視高等科率が10%未満では結晶サイズの縮小化が十分ではなく、十分な耐摩耗性を得られないことがある。
When the crystal size is reduced, when the fluororesin is slid, the size of the wear powder is reduced, and the flowability of the crystal is increased to facilitate transfer to the counterpart material. Since the generation is promoted to cause sliding between the fluororesins, wear of the fluororesin itself is reduced.
In addition to this, the wear resistance of the fluororesin is also improved by forming a crosslinked structure in the molecular chain of the fluororesin by irradiation with ionizing radiation.
In order to sufficiently improve the wear resistance by reducing the crystal size as described above, it is preferable that the visible light transmittance at a wavelength of 600 nm is 10% or more. There is a case that the size is not sufficiently reduced and sufficient wear resistance cannot be obtained.
次に、本発明の摺動部材及び摺動装置について説明する。
本発明の摺動部材は、上述した本発明のフッ素樹脂を摺動部位に適用したものであるが、当該摺動部位には、本発明のフッ素樹脂が5〜70%の割合で含まれていることが好ましい。
このフッ素樹脂の含有量が5%未満では、フッ素樹脂添加による摩擦改善効果が十分に発揮されず、70%を超えると、成形が困難になることがある。
Next, the sliding member and the sliding device of the present invention will be described.
The sliding member of the present invention is obtained by applying the above-described fluororesin of the present invention to a sliding part. The sliding part contains the fluororesin of the present invention in a proportion of 5 to 70%. Preferably it is.
If the content of the fluororesin is less than 5%, the effect of improving the friction due to the addition of the fluororesin is not sufficiently exhibited, and if it exceeds 70%, molding may be difficult.
また、上述のように、本発明のフッ素樹脂は潤滑油・作動油に対する濡れ性が改善されていることから、本発明の摺動部材も潤滑油・作動油存在下で使用されるのに適しているが、この場合、摺動相手材の摺動表面の表面粗さをRz=10μm以下、好ましくはRz=5μm以下にすることが望ましい。
摺動相手材の表面粗さRzが10μmを超えると、本発明のフッ素樹脂が相手材摺動面に移着するのが阻害され、摩擦係数低減効果が発現せず、却って摩耗が促進されることがある。
Further, as described above, the fluororesin of the present invention has improved wettability with respect to the lubricating oil / hydraulic oil, so that the sliding member of the present invention is also suitable for use in the presence of the lubricating oil / hydraulic oil. However, in this case, it is desirable that the surface roughness of the sliding surface of the sliding member is Rz = 10 μm or less, preferably Rz = 5 μm or less.
When the surface roughness Rz of the sliding partner material exceeds 10 μm, the fluororesin of the present invention is inhibited from being transferred to the sliding surface of the counterpart material, and the friction coefficient reducing effect is not manifested. Sometimes.
なお、本発明の摺動装置は、本発明の摺動部材を備える装置で、この摺動部材を潤滑油や作動油の存在下で摺動させるものである。
摺動相手材の好適な表面粗さについては、上記摺動部材の場合と同様である。
The sliding device of the present invention is a device provided with the sliding member of the present invention, and slides this sliding member in the presence of lubricating oil or hydraulic oil.
About the suitable surface roughness of a sliding other material, it is the same as that of the case of the said sliding member.
以下、本発明を実施例及び比較例により更に詳細に説明するが、本発明はこれら実施例に限定されるものではない。 EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further in detail, this invention is not limited to these Examples.
(実施例1)
フッ素樹脂(主骨格樹脂)として、フッ素樹脂の中でも低摩擦性に優れるテトラフルオロエチレンを用い、このモールディングパウダー(旭硝子社製、商品名G163)に、酸素濃度1Torr、窒素濃度800Torrの雰囲気下、350℃の加熱条件下で電子線(加圧電圧2MeV)を照射線量100kGyで照射して不飽和結合を導入し、目的とするフッ素樹脂の前駆体を得、次いで、平均粒径が約20μmとなるまでジェットミルで粉砕した。
主骨格樹脂であるフッ素樹脂(G163)90%に対し、上記の不飽和結合導入処理を行ったフッ素樹脂(フッ素樹脂前駆体)を10%添加し、この粉末混合物をミキサーで十分に混合した後、300℃で12時間熱処理し、高温揮発成分を除去し、フッ素樹脂混合物、即ち本発明のフッ素樹脂の一例と主骨格樹脂との混合物を得た
次いで、得られたフッ素樹脂混合物を50MPaの成形圧で円筒形に予備成形し、次いで、電気炉中350〜400℃の温度で3時間焼成した。得られたフッ素樹脂成形物を旋盤で加工し、図2に示すストレート合口20を有するリング試験片10を作成した。
Example 1
As fluororesin (main skeleton resin), tetrafluoroethylene which is excellent in low friction among fluororesins is used, and this molding powder (product name: G163, manufactured by Asahi Glass Co., Ltd.) has an oxygen concentration of 1 Torr and a nitrogen concentration of 800 Torr. An unsaturated bond is introduced by irradiating an electron beam (
After 10% of the fluororesin (fluororesin precursor) subjected to the above unsaturated bond introduction treatment is added to 90% of the fluororesin (G163) as the main skeleton resin, and this powder mixture is sufficiently mixed with a mixer , Heat treatment at 300 ° C. for 12 hours to remove high-temperature volatile components, and obtain a fluororesin mixture, that is, a mixture of an example of the fluororesin of the present invention and a main skeleton resin. Then, the obtained fluororesin mixture is molded to 50 MPa. Was preformed into a cylindrical shape with pressure and then fired in an electric furnace at a temperature of 350 to 400 ° C. for 3 hours. The obtained fluororesin molding was processed with a lathe to produce a
(実施例2)
上記フッ素樹脂(G163)70%に対し、実施例1と同様の方法で不飽和結合を導入したフッ素樹脂30%を添加し、実施例1と同様にリング試験片に加工した。
(Example 2)
To 70% of the fluororesin (G163), 30% of a fluororesin into which an unsaturated bond was introduced was added in the same manner as in Example 1, and processed into a ring specimen as in Example 1.
(実施例3)
上記フッ素樹脂(G163)60%に対し、実施例1と同様の方法で不飽和結合を導入したフッ素樹脂30%、更にポリアミドイミド粉末(Amoco社製、商品名トーロン4203L 平均粒径15μm)を10%添加した。その後、実施例1と同様にリング試験片に加工した。
Example 3
10% of fluororesin (G163) 60%, fluororesin 30% introduced with unsaturated bonds in the same manner as in Example 1, and polyamideimide powder (trade name Torlon 4203L average particle size 15 μm, manufactured by Amoco) % Was added. Then, it processed into the ring test piece like Example 1. FIG.
(比較例1)
フッ素樹脂(G163)を50MPaの成形圧で円筒形に予備成形し、その後、電気炉中350〜400℃の温度で3時間焼成した。得られたフッ素樹脂成形物を実施例1と同様にしてリング試験片に加工した。
(Comparative Example 1)
A fluororesin (G163) was preformed into a cylindrical shape at a molding pressure of 50 MPa, and then fired at a temperature of 350 to 400 ° C. for 3 hours in an electric furnace. The obtained fluororesin molding was processed into a ring test piece in the same manner as in Example 1.
(比較例2)
フッ素樹脂に大気中で200W・min/m2の条件でコロナ処理を実施し、フッ素樹脂に官能基を付与した。コロナ処理を行った後、50MPaの成形圧で円筒形に予備成形し、その後、電気炉中350〜400℃の温度で3時間焼成した。得られたフッ素樹脂成形物を実施例1と同様にしてリング試験片に加工した。
(Comparative Example 2)
Corona treatment was performed on the fluororesin in the air at 200 W · min / m 2 to give a functional group to the fluororesin. After performing the corona treatment, it was preformed into a cylindrical shape at a molding pressure of 50 MPa, and then fired at a temperature of 350 to 400 ° C. for 3 hours in an electric furnace. The obtained fluororesin molding was processed into a ring test piece in the same manner as in Example 1.
(比較例3)
フッ素樹脂に大気中で200W・min/m2の条件でコロナ処理を実施し、フッ素樹脂に官能基を付与した。コロナ処理を実施したフッ素樹脂70%にグラファイト粉末(エスイーシー社製、商品名SGL3μm)20%、炭素繊維(呉羽化学工業社製、商品名クレカチョップM−2007S、繊維直径14.5μm、繊維長90μm)10%を添加し、混合物をミキサーで十分に混合した。
次いで、50MPaの成形圧で円筒形に予備成形し、その後、電気炉中350〜400℃の温度で3時間焼成した。得られたフッ素樹脂成形物を実施例1と同様にしてリング試験片に加工した。
(Comparative Example 3)
Corona treatment was performed on the fluororesin in the air at 200 W · min / m 2 to give a functional group to the fluororesin. 70% corona-treated fluororesin, 20% graphite powder (trade name SGL 3 μm, manufactured by ESC Corporation), carbon fiber (trade name Kureha Chop M-2007S, trade name Kureka Chop M-2007S, fiber diameter 14.5 μm, fiber length 90 μm ) 10% was added and the mixture was mixed well with a mixer.
Subsequently, it was preformed into a cylindrical shape at a molding pressure of 50 MPa, and then fired at a temperature of 350 to 400 ° C. for 3 hours in an electric furnace. The obtained fluororesin molding was processed into a ring test piece in the same manner as in Example 1.
[性能評価]
(接触角測定及び表面エネルギーの算出)
実施例1〜3及び比較例1〜3の試験片について、純水及びヨウ化メチレンとの接触角測定を行い、この測定値から表面エネルギーを算出した。得られた結果を表2に示す。
[Performance evaluation]
(Contact angle measurement and surface energy calculation)
About the test piece of Examples 1-3 and Comparative Examples 1-3, the contact angle measurement with a pure water and a methylene iodide was performed, and the surface energy was computed from this measured value. The obtained results are shown in Table 2.
表2に示したように、実施例1〜3の試験片では、比較例1〜3の試験片と比較して表面エネルギーが著しく増加しており、本発明に係る不飽和結合導入処理と不飽和結合の解離処理との組み合わせによって、主骨格樹脂の炭素原子に結合する水素原子又はフッ素原子の一部が含酸素官能基で置換されていることが分かった。 As shown in Table 2, in the test pieces of Examples 1 to 3, the surface energy was remarkably increased as compared with the test pieces of Comparative Examples 1 to 3, and the unsaturated bond introduction treatment according to the present invention and the test piece were not. It was found that a part of the hydrogen atom or fluorine atom bonded to the carbon atom of the main skeleton resin was substituted with an oxygen-containing functional group in combination with the dissociation treatment of the saturated bond.
(摺動特性改善効果)
実施例1〜3及び比較例1〜3の試験片について、自動変速機用作動油(出光興産社製、商品名マチックJ)を用い、下記の要領で摩擦試験を行った。
摺接する相手材にはアルミダイキャスト材(ADC−12)を選定した。また、図3に示す縦型ピンオンディスク方式の摩擦摩耗試験機に取り付けるために、このアルミダイキャスト材をディスク25に加工したが、その形状は直径60mm、厚さ10mmで、摺接面の表面粗さはRa=10μm程度とした。
(Sliding characteristics improvement effect)
About the test piece of Examples 1-3 and Comparative Examples 1-3, the friction test was done in the following way using the hydraulic fluid for automatic transmissions (made by Idemitsu Kosan Co., Ltd., brand name Matic J).
An aluminum die-cast material (ADC-12) was selected as the mating material for sliding contact. In addition, this aluminum die-cast material was processed into a
ここで、図3に示す摩擦試験機につき説明すると、この試験機は、上部にリングホルダー21を有し、このリングホルダー21は、リング試験片内周面17a側に設置したスナップリング22のバネ力によって、リング試験片外周面17bをホルダー溝部に押し付けて固定しており、摺動時にリング試験片10が径方向に移動することが無いようにしている。
一方、試験機の下部には、回転軸27に結合されたディスクホルダー26を有し、ディスク25をディスクホルダー26にボルトで固定すると、ディスク25はリング試験片10に対し回転自在となる。次に、リングホルダー21を下降させることで、リング試験片10とディスク25を摺接関係とさせ、更にリングホルダー21の軸線方向から圧力Pを加えることで、リング試験片10とディスク25を圧接させる。なお、この際、リング試験片10とディスク25の摺接部は自動変速機用作動油(マチックJ)28中に浸漬されている。
Here, the friction tester shown in FIG. 3 will be described. This tester has a
On the other hand, the lower part of the testing machine has a
上記試験機を用い、圧接面圧:5MPa、摩擦速度:10m/秒、試験時間:6時間の試験条件で行った摩耗試験の結果を図4及び表3に示す。 FIG. 4 and Table 3 show the results of a wear test conducted using the above-described testing machine under the test conditions of pressure contact surface pressure: 5 MPa, friction speed: 10 m / sec, test time: 6 hours.
図4より、実施例1〜3の試験片は、摩擦試験を6時間継続可能であり、試験中の摩擦係数もほぼ安定しているのに対し、比較例1〜3の試験片については、試験途中でリング試験片の異常摩耗が発生したことが分かる。
また、実施例1と実施例2を比較すると、本発明に係る不飽和結合導入処理と不飽和結合の解離処理との組み合わせを実施したフッ素樹脂の添加量を増大させるほど、摩擦係数が低下する傾向にあることが分かる。なお、この摩擦係数の低減効果は、表2に示したように、表面エネルギーの増大によって、潤滑油及び作動油との濡れ性が改善され、油膜生成能力が向上したことによって発現したものであると考えられる。
一方、実施例3については、上記のように濡れ性を改善したフッ素樹脂中に潤滑油や作動油との濡れ性に優れたPAI粉末を添加することにより、更に油膜生成が促進され、摩擦係数が低下している。
From FIG. 4, the test pieces of Examples 1 to 3 can continue the friction test for 6 hours, and the friction coefficient during the test is almost stable, whereas the test pieces of Comparative Examples 1 to 3 are It can be seen that abnormal wear of the ring specimen occurred during the test.
In addition, when Example 1 and Example 2 are compared, the friction coefficient decreases as the addition amount of the fluororesin subjected to the combination of the unsaturated bond introduction process and the unsaturated bond dissociation process according to the present invention is increased. It turns out that there is a tendency. In addition, as shown in Table 2, the effect of reducing the friction coefficient is manifested by the improvement of the wettability with the lubricating oil and the hydraulic oil due to the increase of the surface energy and the oil film generation ability is improved. it is conceivable that.
On the other hand, for Example 3, by adding PAI powder excellent in wettability with lubricating oil or hydraulic oil to the fluororesin having improved wettability as described above, the formation of an oil film is further promoted, and the coefficient of friction is increased. Has fallen.
表3は、摩擦試験終了後のリング試験片及びディスク試験片の摩耗量測定結果を示しているが、実施例1〜3については、架橋構造の付与及び結晶サイズの縮小化に伴う摩耗粉の縮小化により、リング試験片の摩耗量が著しく低減していることが分かる。
一方、比較例1〜3については、試験条件自体が一般的なフッ素樹脂のPV限界を超えているため、試験開始から比較的短時間(代表的には1時間程度)で異常摩耗が発生した。
Table 3 shows the measurement results of the wear amount of the ring test piece and the disk test piece after completion of the friction test, but in Examples 1 to 3, the wear powder accompanying the addition of the crosslinked structure and the reduction of the crystal size is shown. It can be seen that the amount of wear of the ring specimen is remarkably reduced by the reduction.
On the other hand, for Comparative Examples 1 to 3, abnormal wear occurred in a relatively short time (typically about 1 hour) from the start of the test because the test conditions themselves exceeded the PV limit of a general fluororesin. .
10 リング試験片
20 合口
21 リングホルダー
22 スナップリング
23 トルク検出器
24 ロードセル
25 ディスク
26 ディスクホルダー
27 回転軸
28 自動変速機用作動油
DESCRIPTION OF
Claims (15)
主骨格樹脂の炭素原子に結合した水素原子及び/又はフッ素原子の一部を引き抜いて不飽和結合を導入する工程と、不飽和結合の解離エネルギーを酸素存在下で付与する工程を有することを特徴とするフッ素樹脂の改質方法。 A method for producing a fluororesin according to any one of claims 1 to 4,
It has a step of extracting a part of hydrogen atoms and / or fluorine atoms bonded to carbon atoms of the main skeleton resin to introduce unsaturated bonds, and a step of imparting dissociation energy of unsaturated bonds in the presence of oxygen. A method for modifying a fluororesin.
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JP2004187190A JP2006008813A (en) | 2004-06-25 | 2004-06-25 | Fluororesin, sliding member and sliding apparatus |
US11/158,269 US20060030500A1 (en) | 2004-06-25 | 2005-06-21 | Fluororesin, method of reforming fluororesin, sliding member, and sliding device |
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JP2004187190A JP2006008813A (en) | 2004-06-25 | 2004-06-25 | Fluororesin, sliding member and sliding apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010164038A (en) * | 2009-01-19 | 2010-07-29 | Daikin Ind Ltd | Expander |
JP2017095753A (en) * | 2015-11-20 | 2017-06-01 | トヨタ自動車株式会社 | Slide member |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007177037A (en) * | 2005-12-27 | 2007-07-12 | Nissan Motor Co Ltd | Slide member for chain system, chain guide, chain tensioner and chain system |
BRPI0911066A2 (en) * | 2008-04-09 | 2015-12-29 | Saint Gobain Performance Plast | bearing lubricant composition |
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JP3668748B2 (en) * | 1995-11-08 | 2005-07-06 | ダイキン工業株式会社 | Non-adhesive molding material for sliding parts, separation claw and paper discharge roller |
-
2004
- 2004-06-25 JP JP2004187190A patent/JP2006008813A/en not_active Withdrawn
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2005
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010164038A (en) * | 2009-01-19 | 2010-07-29 | Daikin Ind Ltd | Expander |
JP2017095753A (en) * | 2015-11-20 | 2017-06-01 | トヨタ自動車株式会社 | Slide member |
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