WO2005028593A1 - A inductrialized process and a device for production of gasoline, diesel oil from waste plastics - Google Patents

A inductrialized process and a device for production of gasoline, diesel oil from waste plastics Download PDF

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Publication number
WO2005028593A1
WO2005028593A1 PCT/CN2004/001090 CN2004001090W WO2005028593A1 WO 2005028593 A1 WO2005028593 A1 WO 2005028593A1 CN 2004001090 W CN2004001090 W CN 2004001090W WO 2005028593 A1 WO2005028593 A1 WO 2005028593A1
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Prior art keywords
waste plastics
diesel oil
solid
kettle
reactor
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PCT/CN2004/001090
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French (fr)
Chinese (zh)
Inventor
De Run Dang
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Beijing Dragon New Energy Technology Ltd.
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Publication of WO2005028593A1 publication Critical patent/WO2005028593A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/32Other processes in ovens with mechanical conveying means
    • C10B47/44Other processes in ovens with mechanical conveying means with conveyor-screws
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/07Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

Definitions

  • the invention relates to a method and equipment for producing gasoline and diesel oil by using industrial waste plastics, and belongs to the field of petrochemical refining. Background technique
  • the above methods have the following shortcomings: (1) complex catalytic cracking equipment is required; (2) waste plastic is heated unevenly during the melting process when the fire is directly fired, the temperature is high or low, affecting the plastic cracking depth and coking phenomenon, Decrease the quality of the refined oil; (3) the plasticization of plastics is an endothermic reaction, the thermal conductivity of its material is poor, the time to reach the thermal cracking temperature is long, the heat exchange effect is poor, and the phenomenon of four-wall coking occurs; (4) waste The liquid formed by plasticization of plastic has high viscosity, poor fluidity, and no viscosity reduction device.
  • This material as the basic raw material for distillation column distillation, will cause a load on the distillation column, generate a large amount of refining oil, and increase the refining cost; (5) There will be a certain amount of dirt, sand, etc. in the process of collection, sorting and blending of waste plastics. There is no separation device to remove the harmful substances, resulting in incomplete slag discharge and continuous operation; (6) Atmospheric or positive pressure operation reduces the oil withdrawal depth and oil conversion rate, and wastes energy.
  • the blending ratio in the waste plastic in the step (1) is polyethylene: polypropylene: polystyrene 0.8 ⁇ 1.2: 0.8 ⁇ 1.2: 0.7 ⁇ 0.9, or polyethylene: polystyrene 0.8 ⁇ 1.2: 0.3 to 0.5 or polypropylene: polystyrene 0.8 to 1.2: 0.3 to 0.5, where the preferred ratio is polyethylene: polypropylene: polystyrene 1: 1: 0.8, or polyethylene: polystyrene : 0.4 ⁇ 0, or polypropylene: polystyrene is 1: 0.4.
  • the heating and liquefaction cracking temperature of the plastic in the step (2) is 350 ° C ⁇ 400 ° C.
  • the viscosity reduction method in the step (3) is a viscosity reduction kettle or other mild low temperature cracking method.
  • the viscosity-reducing kettle body is a horizontal cylindrical shape.
  • the longitudinal fire tubes are arranged in the kettle.
  • the bottom of the kettle is equipped with a sedimentation tank.
  • the upper center of the kettle is connected to the steamer tower.
  • the viscosity-reducing temperature of the plastic liquid in the kettle is 250 ° C ⁇ 300. ° C.
  • the solid separation cylinder in the step (4) is a cone, the upper end of the cylinder is connected to the gas phase outlet of the reaction kettle, the lower end of the cylinder is provided with a screw extruder, a material inlet is provided at the tangential line of the cylinder, and the reaction kettle is discharged.
  • the slag port is connected in series with the material inlet of the solid-liquid separation tank via a pump.
  • the filling amount of the salt-melt separation liquid is 2/5-3/5 of the total volume of the solid-liquid separation tank, and the molten salt temperature is 350 ° C ⁇ 400 ° C.
  • the bottom of the distillation column in the limulus part is connected to a solid-liquid separation device.
  • the waste plastic is pushed into the reaction device by the feeding device for heating and liquefaction cracking.
  • the cracked material enters the viscosity reduction device through the gas phase outlet of the reaction device for visbreaking and cracking.
  • the cracked gas passes through the condenser to form a liquid, which is then sent to the distillation section. Distillation is performed.
  • the heavy oil at the bottom of the rectification part enters the solid-liquid separation device and then returns to the reaction device for re-cracking.
  • the plastic melting liquid in the reverse device is continuously pumped into the solid-liquid separation device and discharged to the reaction device. The residue and soil are effectively separated.
  • the gap between the outer spiral belt and the inner wall of the reaction kettle is 2mm ⁇ 5mm;
  • the viscosity reduction device is a viscosity reduction kettle or other mild low temperature cracking device, in which the viscosity reduction kettle body is a horizontal cylinder and the longitudinal fire tubes are arranged in the kettle
  • the bottom of the kettle is equipped with a sedimentation tank.
  • the upper center of the kettle is connected to the distillation tower.
  • the viscosity reduction temperature of the plastic liquid in the kettle is 250 ° C ⁇ 300 ° C.
  • the solid-liquid separation device uses a solid-liquid separation cylinder.
  • the cylinder is a cone.
  • the upper end of the cylinder is connected to the gas phase outlet of the reactor.
  • the lower end of the cylinder is equipped with a screw extruder.
  • a material inlet is provided at the tangent line of the cylinder.
  • the slag outlet of the reaction kettle is connected to the solid and liquid separation cylinder material inlet through a pump.
  • the filling amount of the separation liquid is 2/5 to 3/5 of the total volume of the solid-liquid separation cylinder, and the molten salt temperature is 350 ° C to 400 ° C. It is used to deposit the residues such as soil, sand and gravel that have entered the solid-liquid separation device to a certain amount, and discharge them out of the solid-liquid separation device. It is based on the principle of incompatibility between organic and inorganic materials and the characteristics of different specific gravity of various materials.
  • Plastic oilization is an endothermic reaction, but its material has poor thermal conductivity and takes a long time to reach the thermal cracking temperature, which can easily cause the reaction material to be heated unevenly, the cracking depth to be inconsistent, and the phenomenon of local coking.
  • the present invention is provided with an inner and outer double ribbon stirrer in the reaction kettle.
  • the outer ribbon rotates clockwise and the inner ribbon rotates counterclockwise.
  • the inner and outer ribbons rotate in opposite directions to form a layer.
  • the impact of the flow produces turbulence, which allows the plastic oil to fully exchange heat and speed up the cracking rate.
  • the outer spiral ribbon is kept at a distance of 2mm to 5mni from the inner wall of the tank-shaped reaction kettle.
  • the outer spiral ribbon can be scraped off at any time during rotation due to the reaction of the wall Coke, thereby ensuring the heat transfer effect of molten salt into the kettle.
  • the invention is based on the principle of incompatibility between organic and inorganic materials and the characteristics of different specific weights of various materials.
  • the high-temperature pump continuously passes the slag discharge port of the reaction kettle through the pipeline to drive the materials in the reaction kettle to the In the solid-liquid separation tank, the oil and molten salt are immiscible, and the specific gravity of the oil is lighter than the specific gravity of the molten salt, so the oil floats out of the molten salt liquid level and enters the gas phase outlet of the reaction kettle through the outlet on the solid-liquid separation tank. , Into the reactor.
  • Residues such as soil and sand entering the solid-liquid separation tank are sunk into the bottom of the solid-liquid separation tank because the specific gravity is heavier than molten salt. When a certain amount is deposited, the screw extruder will discharge it. After that, the soil and sand in the reactor were replaced, which extended the operation cycle of the reactor and enabled continuous production.
  • the present invention is implemented based on the principle that the boiling point of the distillate decreases as the external pressure decreases.
  • the reduced pressure distillation is implemented in each link, which improves the withdrawal rate of the oil product, thereby improving the conversion rate of the oil product and saving. energy.
  • the present invention does not require complicated catalytic cracking equipment, can be continuously produced, has a high oil conversion rate, good oil quality, and a high cost, saves energy, thereby solving the existing waste plastic production gasoline and diesel technology and equipment.
  • Defects, effective treatment of white pollution is a method of solid waste resource treatment.
  • the plastic melting solution in the reaction kettle continuously flows into the solid-liquid separation tank containing the molten salt separation liquid through the pump to effectively separate the residue and soil in the reaction kettle, and the residue and soil pass through the solid-liquid.
  • the screw extruder at the bottom of the separating cylinder is discharged out of the cylinder, and the clean plastic melting solution is returned to the reaction kettle;
  • waste plastic polyethylene and polystyrene are used at a ratio of 1: 0.4 ⁇ , such as 100 kg of polyethylene and 40 kg of polystyrene;
  • the waste plastic in the reaction kettle is cracked by heating.
  • the material produced by the reaction enters the visbreaking kettle or other moderate low-temperature cracking device for visbreaking distillation.
  • the visbreaking temperature is 300 ° C.
  • the cracked gas is condensed by the condenser to form a liquid. , Sent to the distillation column for rectification;
  • a reduced pressure steamer is implemented.
  • the working pressure of the reactor is -0.04 to -0.08 kg
  • the working pressure of the solid-liquid separation tank is -0.04 to -0.08 kg.
  • the working pressure of the sticky kettle is -0.04 ⁇ -0.08 kg.
  • thermoplastic waste plastics such as polypropylene and polystyrene are blended at a ratio of 1: 0.4.
  • a ratio of 1: 0.4 Such as 100 kg of polypropylene and 40 kg of polystyrene;
  • the waste plastics blended according to the above proportion are propelled by a hydraulic propeller with a double-spiral stirrer inside, and a reaction kettle equipped with molten salt as a heat conducting medium jacket is heated to liquefy.
  • the molten salt temperature is 500 V.
  • the heating liquefaction temperature in the reaction kettle is 380 ° C.
  • the industrialized waste plastics production gasoline and diesel equipment in the above embodiments of the present invention includes a hydraulic feeder 1, a double spiral belt stirrer 3, a reaction kettle 2 equipped with a molten salt heat conducting medium jacket 4, and a viscosity reduction kettle. 5, steamer tower 6, solid-liquid separation cylinder 7, screw extruder 8, high temperature slurry pump 9, mixed oil condenser 10, mixed oil receiving rainbow 11, vacuum cylinder 12, vacuum pump 13, rectification tower 14, reboiler It consists of the main equipment such as condenser 15, gasoline condenser 16, gasoline receiving rainbow 17, diesel condenser 18, diesel receiving rainbow 19, metering pump 20, etc. Waste plastic does not need to be cleaned after collection, and it can be used to remove dirt, sand, metal, etc.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

A industrialized process and a device for production of gasoline, diesel oil from waste plastics, the waste plastics polyethylene, polypropylene, polystyrene or polyethylene, polystyrene or polypropylene, polystyrene are mixed in proportion and put into a reactor undergoing heating, liquefaction and pyrolyzing, the reactor has a dual-screw stirrer inside and a thermal medium of fusedsalt fluid layer outside, after that, subject the product to visbreaking, the pyrolyzing gas condenses to liquid, then goes through fractionation in fractionating tower; At the same time the melt plastics in the reactor is continuously pumped to solid-liquid separator, the residue, mud in the reactor are separated effectively and discharged from the separator through the screw extruder at the bottom of the solid-liquid separator, the clean melt plastics returns back to the reactor, after all the above steps, vacuum distillation is carried out. This invention doesn't need complex catalytic cracking device, run sequentially with high oil yield, good oil quality and low cost, it resolves the problem in existing production of gasoline, diesel oil from waste plastics, disposes white pollution effectively.

Description

工业化用废塑料生产汽油、 柴油的方法及其设备 技术领域  Method and equipment for producing gasoline and diesel oil from industrial waste plastics
本发明涉及工业化用废塑料生产汽油、 柴油的方法及其设备, 属于石油 化工炼制领域。 背景技术  The invention relates to a method and equipment for producing gasoline and diesel oil by using industrial waste plastics, and belongs to the field of petrochemical refining. Background technique
自上世纪 70年代至今, 全世界很多科研人员付出了大量的人力、 物力 从事于利用废塑料生产汽、 柴油的研究, 尤其我国, 更为突出, 光是专利文 献的发表就有 100份之多, 并一致公认采用废塑料生产汽油、 柴油技术是一 种较好的回收塑料的方法。 就目前公开的专利文献看, 现有的用废塑料生产 汽油、柴油的方法主要是对废塑料采用复杂的催化裂化技术,然后用火直烧, 油化后形成粘度较高的液体, 通过精馏塔蒸榴得到成品的汽油、 柴油。 上述 方法存在如下不足: ( 1 )需要复杂的催化裂化设备; ( 2 )用火直烧时, 废 塑料在熔融过程中受热不均, 温度或高或低, 影响塑料裂解深度和出现结焦 现象, 使成品油质量下降; (3 )塑料油化是吸热反应, 其物质的导热性能 较差, 达到热裂化温度的时间较长, 换热效果差, 出现四壁生焦现象; (4 ) 废塑料油化后形成的液体粘度较高, 流动性差, 没有减粘装置, 这种物料作 为精馏塔蒸馏的基础原料, 会造成精馏塔的负荷, 产生大量的回炼油, 使炼 油成本增高; (5 )废塑料在收集、 分拣、 掺合过程中会有一定量的泥土、 沙石等掺入, 没有清除该有害物质的分离装置, 造成排渣不彻底, 而且不能 连续操作; (6 )常压或正压操作, 使油品的拨出深度和油品转化率降低, 浪费能源。 发明内容 本发明的技术解决问题是: 提供一种不需要复杂的催化裂化设备, 可连 续生产, 油品转化率高, 油品质量好, 成本低, 节约能源的工业化用废塑料 生产汽油、 柴油的方法及其设备, 从而解决现有废塑料生产汽油、 柴油方法 存在的缺陷。 Since the 1970s, many researchers around the world have devoted a lot of manpower and material resources to research on the use of waste plastics to produce gasoline and diesel, especially in China, which is even more prominent. There are as many as 100 publications of patent documents. It is unanimously recognized that the use of waste plastics to produce gasoline and diesel technology is a better method for recycling plastics. According to the currently published patent documents, the existing methods of producing gasoline and diesel from waste plastics mainly adopt complex catalytic cracking technology for waste plastics, and then use direct fire to burn them to form a higher viscosity liquid after oiling. Distillation tower evaporates to obtain finished gasoline and diesel oil. The above methods have the following shortcomings: (1) complex catalytic cracking equipment is required; (2) waste plastic is heated unevenly during the melting process when the fire is directly fired, the temperature is high or low, affecting the plastic cracking depth and coking phenomenon, Decrease the quality of the refined oil; (3) the plasticization of plastics is an endothermic reaction, the thermal conductivity of its material is poor, the time to reach the thermal cracking temperature is long, the heat exchange effect is poor, and the phenomenon of four-wall coking occurs; (4) waste The liquid formed by plasticization of plastic has high viscosity, poor fluidity, and no viscosity reduction device. This material, as the basic raw material for distillation column distillation, will cause a load on the distillation column, generate a large amount of refining oil, and increase the refining cost; (5) There will be a certain amount of dirt, sand, etc. in the process of collection, sorting and blending of waste plastics. There is no separation device to remove the harmful substances, resulting in incomplete slag discharge and continuous operation; (6) Atmospheric or positive pressure operation reduces the oil withdrawal depth and oil conversion rate, and wastes energy. Summary of the invention The technical problem solved by the present invention is to provide a method for producing gasoline and diesel oil by using industrial waste plastics for industrialization without the need for complicated catalytic cracking equipment, which can be continuously produced, high oil conversion rate, good oil quality, low cost, and energy saving. And its equipment, so as to solve the defects of the existing method of producing gasoline and diesel from waste plastics.
本发明的技术解决方案是: 工业化用废塑料生产汽油、 柴油的方法, 其 特征包括下列步骤:  The technical solution of the present invention is: A method for producing gasoline and diesel oil by using industrial waste plastics, which is characterized by the following steps:
(1)将废塑料聚乙烯、 聚丙烯、 聚苯乙烯, 或聚乙烯、 聚苯乙烯, 或 聚丙烯、 聚苯乙烯按比例掺合;  (1) Blending waste plastic polyethylene, polypropylene, polystyrene, or polyethylene, polystyrene, or polypropylene, polystyrene in proportion;
(2)将上述掺合好的废塑料推进内有双螺带搅拌器, 外装熔盐导热介 质夹套的反应釜中加热液化裂解;  (2) The above-mentioned mixed waste plastic is propelled into a reaction kettle with a double-spiral belt stirrer and a molten salt heat-conducting medium jacket to heat and liquefy and crack;
(3)对反应釜中的废塑料经加热裂解, 反应生成的物料进行减粘裂化, 裂化气体经冷凝形成液体 , 送精馏塔进行精馏;  (3) The waste plastic in the reaction kettle is cracked by heating, and the material produced by the reaction is subjected to visbreaking, and the cracked gas is condensed to form a liquid, which is sent to a rectification tower for rectification;
(4) 同时, 反应釜中的塑料熔解液不断地被泵入内装有熔盐分离液的 固液分离缸中, 对反应釜中的残渣、 泥土有效进行分离, 残渣、 泥土通过固 液分离缸底的螺旋挤压机排出缸外, 干净的塑料熔解液返回反应釜内;  (4) At the same time, the plastic melting liquid in the reaction kettle is continuously pumped into the solid-liquid separation tank containing the molten salt separation liquid, and the residue and soil in the reaction kettle are effectively separated, and the residue and soil are passed through the solid-liquid separation tank. The screw extruder at the bottom is discharged out of the cylinder, and the clean plastic melting solution is returned to the reactor;
完成(2)、 (3)、 (4) 步驟中, 实施减压蒸馏。  After completing steps (2), (3), and (4), vacuum distillation is performed.
所述步骤(1) 中的废塑料中的掺合比例是聚乙烯:聚丙烯:聚苯乙烯为 0.8~1.2:0.8~1.2:0.7~0.9, 或聚乙烯:聚苯乙烯为 0.8 ~ 1.2: 0.3 ~ 0.5 , 或 聚丙烯:聚苯乙烯为 0.8 ~ 1.2: 0.3 ~ 0.5, 其中优选比例是聚乙烯:聚丙烯:聚苯 乙烯为 1:1: 0.8, 或聚乙烯:聚苯乙晞为 1: 0.4 ~0, 或聚丙烯:聚苯乙烯为 1: 0.4。  The blending ratio in the waste plastic in the step (1) is polyethylene: polypropylene: polystyrene 0.8 ~ 1.2: 0.8 ~ 1.2: 0.7 ~ 0.9, or polyethylene: polystyrene 0.8 ~ 1.2: 0.3 to 0.5 or polypropylene: polystyrene 0.8 to 1.2: 0.3 to 0.5, where the preferred ratio is polyethylene: polypropylene: polystyrene 1: 1: 0.8, or polyethylene: polystyrene : 0.4 ~ 0, or polypropylene: polystyrene is 1: 0.4.
所述步骤(2) 中的反应釜, 为槽形反应釜或立式反应釜, 熔盐温度为 200 °C - 800 °C , 优选温度为 450 °C ~ 550 °C。  The reaction kettle in the step (2) is a tank-shaped reactor or a vertical reactor, and the molten salt temperature is 200 ° C-800 ° C, preferably 450 ° C ~ 550 ° C.
所述步骤(2) 中的塑料加热液化裂解温度为 350°C~400°C。  The heating and liquefaction cracking temperature of the plastic in the step (2) is 350 ° C ~ 400 ° C.
所述步骤(2) 中的双螺带搅拌器是外螺带顺时针旋转, 内螺带逆时针 旋转, 外螺带与反应釜内壁间隔为 2mm ~ 5mm的双螺带搅拌器。 The double ribbon stirrer in the step ( 2 ) is a double ribbon stirrer in which the outer ribbon rotates clockwise, the inner ribbon rotates counterclockwise, and the distance between the outer ribbon and the inner wall of the reactor is 2 mm to 5 mm.
所述步骤(3) 中的减粘方式采用减粘釜或其他緩和的低温裂解方式, 其中减粘釜体为卧式圆筒形, 釜内纵向火管排列, 釜底设有沉积槽, 釜上部 中央和蒸榴塔相接, 釜内塑料液体的减粘温度为 250°C ~ 300°C。 The viscosity reduction method in the step (3) is a viscosity reduction kettle or other mild low temperature cracking method. The viscosity-reducing kettle body is a horizontal cylindrical shape. The longitudinal fire tubes are arranged in the kettle. The bottom of the kettle is equipped with a sedimentation tank. The upper center of the kettle is connected to the steamer tower. The viscosity-reducing temperature of the plastic liquid in the kettle is 250 ° C ~ 300. ° C.
所述步骤(4 ) 中的固体分离缸体为锥形体, 缸上端出口与反应釜气相 出口连接, 缸的下端设有螺旋挤压机, 缸体锥形切线处设一物料入口, 反应 釜排渣口经泵与固液分离缸物料入口串接, 盐熔分离液的装填量为固液分离 缸总容积的 2/5 - 3/5 , 熔盐温度为 350°C ~ 400 °C。  The solid separation cylinder in the step (4) is a cone, the upper end of the cylinder is connected to the gas phase outlet of the reaction kettle, the lower end of the cylinder is provided with a screw extruder, a material inlet is provided at the tangential line of the cylinder, and the reaction kettle is discharged. The slag port is connected in series with the material inlet of the solid-liquid separation tank via a pump. The filling amount of the salt-melt separation liquid is 2/5-3/5 of the total volume of the solid-liquid separation tank, and the molten salt temperature is 350 ° C ~ 400 ° C.
所述步骤(5 ) 中的减压蒸餾由机械式真空泵、 真空缸、 控制阀、 真空 表組成, 其中压力分配为:反应釜工作压力 -0.02公斤〜 -0.08公斤, 固液分离 缸工作压力为 -0.02公斤 ~ -0.08公斤, 减粘釜工作压力为 -0.02公斤 ~ -0.08 公斤。  The vacuum distillation in the step (5) consists of a mechanical vacuum pump, a vacuum cylinder, a control valve, and a vacuum gauge, wherein the pressure distribution is: the working pressure of the reactor-0.02 kg to -0.08 kg, and the working pressure of the solid-liquid separation cylinder is -0.02 kg ~ -0.08 kg, the working pressure of the viscosity reducing kettle is -0.02 kg ~ -0.08 kg.
实现上述的工业化用废塑料生产汽油、 柴油的设备, 包括进料装置、 裂 解反应装置、 精榴部分, 其特征于: (1 )所述的裂解反应装置为内带双(内 外)螺带搅拌器、 外装有导热介质夹套(或隔层)的反应装置; (2 )还包括 用于减粘的与所述反应装置的气相出口端相接的减粘装置、用于排渣的固液 分离装置, 减粘装置的上部接精榴部分, 所述反应装置的排渣口与固液分离 装置的物料入口串接,所述反应装置的气相出口与固液分离装置的出口相连 接, 精镏部分中精馏塔的底部接固液分离装置。 由进料装置将废塑料推进反 应装置中进行加热液化裂解, 裂解后的物料通过反应装置的气相出口进入减 粘装置进行减粘裂化, 裂化后的气体经冷凝器形成液体, 然后送精馏部分进 行精馏,精馏部分底部的重油进入到固液分离装置中再回到反应装置中再裂 解; 同时反 装置中的塑料熔解液不断地被泵入固液分离装置中, 对反应装 置排出的残渣、 泥土有效进行分离, 残渣、 泥土通过固液分离装置底设置的 螺旋挤压机排出缸外, 干净的塑料熔解液返回反应装置内再裂解, 在完成上 述过程中, 通过减压蒸條实施减压蒸榴, 以提高油品的拨出率和转化率。  The equipment for realizing the above-mentioned industrialized waste plastics production of gasoline and diesel oil includes a feeding device, a cracking reaction device, and a refined pomegranate part, which is characterized in that: (1) the cracking reaction device is an inner band double (inner and outer) ribbon stirring And a reaction device equipped with a heat conducting medium jacket (or a barrier) externally; (2) further comprising a viscosity reduction device connected to a gas-phase outlet end of the reaction device for reducing viscosity, and a solid-liquid for discharging slag The separation device, the upper part of the viscosity reduction device is connected with the fine grit portion, the slag discharge port of the reaction device is connected in series with the material inlet of the solid-liquid separation device, and the gas-phase outlet of the reaction device is connected with the solid-liquid separation device outlet. The bottom of the distillation column in the limulus part is connected to a solid-liquid separation device. The waste plastic is pushed into the reaction device by the feeding device for heating and liquefaction cracking. The cracked material enters the viscosity reduction device through the gas phase outlet of the reaction device for visbreaking and cracking. The cracked gas passes through the condenser to form a liquid, which is then sent to the distillation section. Distillation is performed. The heavy oil at the bottom of the rectification part enters the solid-liquid separation device and then returns to the reaction device for re-cracking. At the same time, the plastic melting liquid in the reverse device is continuously pumped into the solid-liquid separation device and discharged to the reaction device. The residue and soil are effectively separated. The residue and soil are discharged out of the cylinder through a screw extruder provided at the bottom of the solid-liquid separation device, and the clean plastic melt liquid is returned to the reaction device to be cracked. Reduce the pressure of steamed gizzards to improve the dial-up rate and conversion rate of oil products.
上述的反应装置的形状可以为槽式或立式的, 其导热介质为熔盐, 熔盐 温度为 200 °C ~ 800 °C ;双螺带搅拌器是内外螺带搅拌器,内外螺带旋向相反, 且外螺带顺时针旋转, 内螺带逆时针旋转, 外螺带的旋向将固体物推向排渣 口, 外螺带与反应釜内壁间隔为 2mm ~ 5mm; 减粘装置为减粘釜或其他緩 和的低温裂解方式的装置,其中减粘釜体为卧式圆筒形,釜内纵向火管排列, 釜底设有沉积槽,釜上部中央和蒸馏塔相接,釜内塑料液体的减粘温度为 250 °C ~ 300°C ; 固液分离装置采用固液分离缸, 缸体为锥形体, 缸上端出口与 反应釜气相出口连接, 缸的下端设有螺旋挤压机, 缸体锥形切线处设一物料 入口, 反应釜排渣口经泵与固液分离缸物料入口串接, 盐熔分离液的装填量 为固液分离缸总容积的 2/5 ~ 3/5, 熔盐温度为 350°C ~ 400°C。 用于将进入固 液分离装置的泥土、 沙石等残渣沉积到一定量时, 将其排出固液分离装置。 它是根据有机和无机不相溶的原理,及各种不同物质比重不同的特性而产生 的, 固液分离装置内, 由于油和熔盐不相溶, 且油的比重轻于熔盐的比重, 因此油便浮升出熔盐液面,通过固液分离装置上的出口经过反应装置气相出 口, 进入反应装置内, 进入固液分离装置的泥土、 沙石等残渣, 因比重重于 熔盐而沉入固液分离装置的底部, 待沉积到一定量时, 螺旋挤压机便将其排 出。 复而始之, 反应装置内的泥土、 沙石便置换出来, 延长了反应装置的操 作周期, 使之能连续生产。 The shape of the above reaction device may be a trough type or a vertical type, and its heat transfer medium is molten salt, and the temperature of the molten salt is 200 ° C ~ 800 ° C; the double spiral ribbon stirrer is an internal and external spiral ribbon stirrer. The opposite direction, and the outer spiral belt rotates clockwise, the inner spiral belt rotates counterclockwise, and the rotation of the outer spiral belt pushes the solids to the slag discharge. The gap between the outer spiral belt and the inner wall of the reaction kettle is 2mm ~ 5mm; the viscosity reduction device is a viscosity reduction kettle or other mild low temperature cracking device, in which the viscosity reduction kettle body is a horizontal cylinder and the longitudinal fire tubes are arranged in the kettle The bottom of the kettle is equipped with a sedimentation tank. The upper center of the kettle is connected to the distillation tower. The viscosity reduction temperature of the plastic liquid in the kettle is 250 ° C ~ 300 ° C. The solid-liquid separation device uses a solid-liquid separation cylinder. The cylinder is a cone. The upper end of the cylinder is connected to the gas phase outlet of the reactor. The lower end of the cylinder is equipped with a screw extruder. A material inlet is provided at the tangent line of the cylinder. The slag outlet of the reaction kettle is connected to the solid and liquid separation cylinder material inlet through a pump. The filling amount of the separation liquid is 2/5 to 3/5 of the total volume of the solid-liquid separation cylinder, and the molten salt temperature is 350 ° C to 400 ° C. It is used to deposit the residues such as soil, sand and gravel that have entered the solid-liquid separation device to a certain amount, and discharge them out of the solid-liquid separation device. It is based on the principle of incompatibility between organic and inorganic materials and the characteristics of different specific gravity of various materials. In the solid-liquid separation device, the oil and molten salt are incompatible, and the specific gravity of the oil is lighter than the specific gravity of the molten salt. Therefore, the oil floats out of the molten salt liquid level, passes through the outlet on the solid-liquid separation device, passes through the gas-phase outlet of the reaction device, enters the reaction device, and enters the solids, sand, and other residues of the solid-liquid separation device, because the specific gravity is heavier than the molten salt. While sinking into the bottom of the solid-liquid separation device, when a certain amount is deposited, the screw extruder will discharge it. After that, the soil and sand in the reaction device are replaced, which prolongs the operation cycle of the reaction device and enables continuous production.
本发明与现有技术相比具有的优点如下:  Compared with the prior art, the present invention has the following advantages:
1. 由于掺入一定比例的聚苯乙烯, 省去了复杂的催化裂化装置, 不用 催化剂就可以生产高标号汽油和柴油。  1. Due to the incorporation of a certain proportion of polystyrene, the complex catalytic cracking unit is omitted, and high-grade gasoline and diesel can be produced without using a catalyst.
众所周知, 废塑料是高分子聚合物, 单纯的聚乙烯或聚丙烯塑料, 在热 裂化过程中, 生成的油品以直链烷烃和烯烃为主, 如果作为汽油产品, 它的 辛烷值偏低, 若适当地掺入一定比例的聚苯乙烯塑料, 就会提高汽油产品中 芳烃含量, 进而提高了汽油的辛綻值, 能够生产车用高标号汽油产品, 而对 于柴油产品来说, 直链烷烃含量高, 十六垸值就高, 近似直馏柴油产品。 因 此, 实施本发明可在一套生产装置工艺流程中, 完全可以生产合格的汽油、 柴油两种产品。  As we all know, waste plastics are high-molecular polymers, simple polyethylene or polypropylene plastics. During the thermal cracking process, the oil produced is mainly linear paraffins and olefins. If used as gasoline products, its octane number is low. If a certain proportion of polystyrene plastics is properly blended, the aromatic content in gasoline products will be increased, and the gasoline brittleness value will be improved. It will be able to produce high-grade gasoline products for automobiles. For diesel products, the straight chain The high alkane content, the higher the cetagon number, is similar to straight run diesel products. Therefore, the implementation of the present invention can completely produce qualified gasoline and diesel products in the process flow of a set of production equipment.
2. 用熔盐做反应釜中的导热介质, 彻底解决了废塑料在熔融过程中受 热不均, 温度或高或低, 影响塑料裂解深度和结焦现象所带来的缺陷。 利用废塑料生产汽油、 柴油完全是吸热反应塑料通过吸热方能油化, 这 一过程为项变过程。 但是塑料的导热性能较差, 给定的温度或高或低, 受热 面不均, 都将给塑料油化或裂解深度带来影响。 为解决这一缺陷, 本发明在 反应釜夹套内的导热介质是熔盐。 熔盐是最理想的导热介质, 并在石油、 化 工领域得到了广泛应用,它可以调成配比,使导热温度从 200°C ~ 800°C内进 行调整, 操作弹性艮大。 实施本发明用熔盐做导热介质方案, 彻底解决了用 火直烧所带来的受热面不均, 温度或高或低, 影响塑料裂解深度和结焦现象 所带来的缺陷。 2. Molten salt is used as the heat-conducting medium in the reaction kettle, which completely solves the defects caused by the uneven heating of the waste plastic during the melting process, the temperature is high or low, which affects the plastic cracking depth and coking phenomenon. The use of waste plastics to produce gasoline and diesel is completely endothermic and the reaction plastics can be oiled by absorbing heat. This process is a change process. However, the thermal conductivity of plastic is poor. Given a high or low temperature and uneven heating surface, it will affect the plasticization or cracking depth of the plastic. In order to solve this defect, the heat conducting medium in the jacket of the reaction kettle of the present invention is a molten salt. Molten salt is the most ideal heat-conducting medium and has been widely used in the fields of petroleum and chemical industry. It can be adjusted to the mix ratio to adjust the heat-conducting temperature from 200 ° C to 800 ° C. The operation flexibility is great. The implementation of the solution using the molten salt as the heat conduction medium of the present invention completely solves the defects caused by the uneven heating surface, the temperature is high or low, which affects the plastic cracking depth and coking phenomenon caused by direct fire.
3. 本发明反应釜内设有内外双螺带搅拌器, 彻底地解决了塑料油化吸 热反应中其物质的导热性能较差, 易造成反应物料受热不均匀, 裂化深度不 一致, 并伴有局部结焦这一缺陷。  3. The reactor of the present invention is provided with an internal and external double-spiral stirrer, which completely solves the poor thermal conductivity of the materials in the endothermic reaction of plasticization of oil, which is likely to cause uneven heating of the reaction materials, inconsistent cracking depth, and is accompanied by The defect of local coking.
塑料油化是吸热反应, 但是其物质的导热性能较差, 达到热裂化温度的 时间较长, 容易造成反应物料受热不均匀, 裂化深度不一致, 并伴有局部结 焦现象。 为了解决这一缺陷, 本发明在反应釜内设有内外双螺带搅拌器, 外 螺带顺时针旋转, 内螺带逆时针旋转, 其在工作时, 由于内外螺带相反方向 旋转,形成层流撞击, 产生湍流,使塑料油得到充分换热,加快了裂解速率, 外螺带与槽形反应釜内壁保持有 2mm ~ 5mni间隔, 外螺带在旋转时随时可 以刮去因器壁反应生成的焦炭, 由此保证了熔盐向釜内传热效果。  Plastic oilization is an endothermic reaction, but its material has poor thermal conductivity and takes a long time to reach the thermal cracking temperature, which can easily cause the reaction material to be heated unevenly, the cracking depth to be inconsistent, and the phenomenon of local coking. In order to solve this defect, the present invention is provided with an inner and outer double ribbon stirrer in the reaction kettle. The outer ribbon rotates clockwise and the inner ribbon rotates counterclockwise. During operation, the inner and outer ribbons rotate in opposite directions to form a layer. The impact of the flow produces turbulence, which allows the plastic oil to fully exchange heat and speed up the cracking rate. The outer spiral ribbon is kept at a distance of 2mm to 5mni from the inner wall of the tank-shaped reaction kettle. The outer spiral ribbon can be scraped off at any time during rotation due to the reaction of the wall Coke, thereby ensuring the heat transfer effect of molten salt into the kettle.
4. 采用了减粘措施, 降低了油品的粘度, 提高了炼厂的轻质油收率, 减少了精偬塔的回炼油比。  4. Viscosity reduction measures have been adopted to reduce the viscosity of the oil products, improve the light oil yield of the refinery, and reduce the refining ratio of the refinery tower.
废塑料油化后形成的液体粘度较高, 流动性差, 此种物料作为精馏塔蒸 镏的基础原料,会造成精馏塔的负荷,产生大量的回炼油,使炼油成本增高。 为了解决这一缺陷, 采用減粘釜等其他緩和的低温裂解方式, P争低油品的粘 度, 提高炼厂的轻质油收率, 降低精馏塔的回炼油。  The liquid formed after the waste plastics are oiled has high viscosity and poor fluidity. This material, as the basic raw material for the distillation of the distillation column, will cause a load on the distillation column, generate a large amount of refining oil, and increase the refining cost. In order to solve this defect, other mild low-temperature cracking methods such as viscosity reduction kettles are used to reduce the viscosity of the oil products, improve the light oil yield of the refinery, and reduce the refining oil in the distillation column.
5. 塑料在收集、 分拣、 掺合过程中如不清洗, 会有一定量的泥土、 沙 石等掺入, 该有害物质如不清除, 会影响反应釜的操作周期, 使之不能连续 生产。 为解决这一难题, 本发明采用固液分离缸起到排出泥土、 沙石等泥渣 的作用。 5. If the plastic is not cleaned during collection, sorting and blending, there will be a certain amount of dirt, sand, etc. If this harmful substance is not removed, it will affect the operation cycle of the reactor and prevent continuous production. In order to solve this problem, the present invention uses a solid-liquid separation tank to discharge mud, sand, and other sludge. Role.
本发明是根据有机和无机不相溶的原理,及各种不同物质比重不同的特 性而产生的, 高温泵经管道源源不断地通过反应釜的排渣口, 将反应釜内的 物料打入到固液分离缸内, 由于油和熔盐不相溶, 且油的比重轻于熔盐的比 重, 因此油便浮升出熔盐液面, 通过固液分离缸上的出口进入反应釜气相出 口, 进入反应釜内。 进入固液分离缸的泥土、 沙石等残渣, 因比重重于熔盐 而沉入固液分离缸底部, 待沉积到一定量时, 螺旋挤压机便将其排出。 复而 始之, 反应釜内的泥土、 沙石便置换出来, 延长了反应釜的操作周期, 使之 能连续生产。  The invention is based on the principle of incompatibility between organic and inorganic materials and the characteristics of different specific weights of various materials. The high-temperature pump continuously passes the slag discharge port of the reaction kettle through the pipeline to drive the materials in the reaction kettle to the In the solid-liquid separation tank, the oil and molten salt are immiscible, and the specific gravity of the oil is lighter than the specific gravity of the molten salt, so the oil floats out of the molten salt liquid level and enters the gas phase outlet of the reaction kettle through the outlet on the solid-liquid separation tank. , Into the reactor. Residues such as soil and sand entering the solid-liquid separation tank are sunk into the bottom of the solid-liquid separation tank because the specific gravity is heavier than molten salt. When a certain amount is deposited, the screw extruder will discharge it. After that, the soil and sand in the reactor were replaced, which extended the operation cycle of the reactor and enabled continuous production.
6. 本发明根据馏分的沸点, 随外压的降低而下降的原理实现的, 在各 个环节实施了减压蒸馏, 提高了油品的拨出率, 进而提高了油品的转化率, 节约了能源。  6. The present invention is implemented based on the principle that the boiling point of the distillate decreases as the external pressure decreases. The reduced pressure distillation is implemented in each link, which improves the withdrawal rate of the oil product, thereby improving the conversion rate of the oil product and saving. energy.
总之,本发明不需要复杂的催化裂化设备,可连续生产,油品转化率高, 油品质量好, 且成本 ^氏, 节约能源, 从而解决了现有废塑料生产汽油、 柴油 技术及设备存在的缺陷, 有效治的治理了白色污染, 是一种固体废物资源化 处理的方法。 附图说明  In short, the present invention does not require complicated catalytic cracking equipment, can be continuously produced, has a high oil conversion rate, good oil quality, and a high cost, saves energy, thereby solving the existing waste plastic production gasoline and diesel technology and equipment. Defects, effective treatment of white pollution, is a method of solid waste resource treatment. BRIEF DESCRIPTION OF THE DRAWINGS
图 1为本发明中生产汽油、 柴油设备的结构示意图。 具体实施方式  FIG. 1 is a schematic structural diagram of a device for producing gasoline and diesel in the present invention. detailed description
实施例 1  Example 1
第一步, 将废塑料聚乙烯、 聚丙烯、 聚苯乙烯按 1: 1 : 0.8比例掺合, 如聚乙烯 100公斤、 聚丙烯 100公斤、 聚苯乙烯 80公斤;  In the first step, waste plastic polyethylene, polypropylene, and polystyrene are blended at a ratio of 1: 1: 0.8, such as 100 kg of polyethylene, 100 kg of polypropylene, and 80 kg of polystyrene;
第二步,将按上述比例掺合好的废塑料用液压推进器推进内有双螺带搅 拌器, 外装有熔盐作为导热介质夹套的槽形或立式反应釜中加热液化裂解, 熔盐温度为 45CTC , 反应釜中加热液化裂解温度 350°C ; 第三步, 反应釜中的废塑料经加热裂解, 反应生成的物料进入减粘釜或 其他緩和的低温裂解装置中进行减粘裂化蒸馏, 减粘温度为 25(TC , 裂化气 体经冷凝器冷凝形成液体, 送精镏塔进行精馏; In the second step, the waste plastics blended in the above proportion are propelled by a hydraulic propeller with a double ribbon stirrer inside, and a tank-shaped or vertical reactor equipped with molten salt as a heat conducting medium jacket is heated for liquefaction cracking, The salt temperature is 45CTC, and the heating and liquefaction cracking temperature in the reaction kettle is 350 ° C; In the third step, the waste plastic in the reaction kettle is cracked by heating. The material produced by the reaction enters the visbreaking kettle or other mild low-temperature cracking device for visbreaking distillation. The visbreaking temperature is 25 (TC, the cracked gas is condensed by the condenser). Form a liquid and send it to a distillation tower for rectification;
第四步, 同时, 反应釜中的塑料熔解液经泵持续不断地泉入内装有熔盐 分离液的固液分离缸, 对反应釜中的残渣、 泥土有效进行分离, 残渣、 泥土 通过固液分离缸底的螺旋挤压机排出缸外, 干净的塑料熔解液返回反应釜 内;  In the fourth step, at the same time, the plastic melting solution in the reaction kettle continuously flows into the solid-liquid separation tank containing the molten salt separation liquid through the pump to effectively separate the residue and soil in the reaction kettle, and the residue and soil pass through the solid-liquid. The screw extruder at the bottom of the separating cylinder is discharged out of the cylinder, and the clean plastic melting solution is returned to the reaction kettle;
在完成上述各步厥中, 实施减压蒸馏, 其中反应釜工作压力约为 -0,04 公斤 ~ -0.06公斤 , 固液分离缸工作压力约为 -0.04公斤 ~ -0.06公斤, 减粘釜 工作压力为 -0.04公斤 ~ -0.06公斤。  In the completion of the above steps, vacuum distillation was performed, in which the working pressure of the reactor was about -0.04 kg to -0.06 kg, and the working pressure of the solid-liquid separation tank was about -0.04 kg to -0.06 kg. The pressure ranges from -0.04 kg to -0.06 kg.
实施例 2  Example 2
第一步, 将废塑料聚乙烯、 聚苯乙烯按 1 : 0.4比例 ^, 如聚乙烯 100 公斤、 聚苯乙烯 40公斤;  In the first step, waste plastic polyethylene and polystyrene are used at a ratio of 1: 0.4 ^, such as 100 kg of polyethylene and 40 kg of polystyrene;
第二步,将按上述比例掺合好的废塑料用液压推进器推进内有双螺带搅 拌器, 外装有熔盐作为导热介质夹套的槽形或立式反应釜内, 在反应釜中加 热液化裂解, 熔盐温度为 550°C, 反应釜中加热液化温度 450°C ;  In the second step, the waste plastics blended according to the above ratio are propelled by a hydraulic propeller with a double-spiral stirrer inside, and a trough or vertical reactor equipped with molten salt as a heat conducting medium jacket. In the reactor, Heating liquefaction cracking, molten salt temperature is 550 ° C, heating reactor liquefaction temperature 450 ° C;
第三步, 反应釜中的废塑料经加热裂解, 反应生成的物料进入减粘釜或 其他緩和的低温裂解装置中进行减粘裂化蒸馏, 减粘温度为 300Ό , 裂化气 体经冷凝器冷凝形成液体, 送精馏塔进行精镏;  In the third step, the waste plastic in the reaction kettle is cracked by heating. The material produced by the reaction enters the visbreaking kettle or other moderate low-temperature cracking device for visbreaking distillation. The visbreaking temperature is 300 ° C. The cracked gas is condensed by the condenser to form a liquid. , Sent to the distillation column for rectification;
第四步, 同时, 反应釜中的塑料熔解液经泵持续不断地泵入内装有熔盐 分离液的固液分离缸, 对反应釜中的残渣、 泥土有效进行分离, 残渣、 泥土 通过缸底的螺旋挤压机排出缸外, 干净的塑料熔解液返回反应釜内;  In the fourth step, at the same time, the plastic melting solution in the reaction kettle is continuously pumped into the solid-liquid separation tank containing the molten salt separation liquid through the pump to effectively separate the residue and soil in the reaction kettle, and the residue and mud pass through the bottom of the tank The screw extruder is discharged out of the cylinder, and the clean plastic melting solution is returned to the reactor;
在完成(2 )、 (3 )、 (4 ) 步驟中, 实施减压蒸榴, 其中反应釜工作压力 为 -0.04 ~ -0.08公斤, 固液分离缸工作压力为 -0.04 ~ -0.08公斤, 减粘釜工作 压力为 -0.04 ~ -0.08公斤。  After completing the steps (2), (3), and (4), a reduced pressure steamer is implemented. The working pressure of the reactor is -0.04 to -0.08 kg, and the working pressure of the solid-liquid separation tank is -0.04 to -0.08 kg. The working pressure of the sticky kettle is -0.04 ~ -0.08 kg.
实施例 3  Example 3
第一步, 将聚丙烯、 聚苯乙烯等热塑型废塑料按 1: 0.4比例掺合比例掺 合, 如聚丙烯 100公斤、 聚苯乙烯 40公斤; In the first step, thermoplastic waste plastics such as polypropylene and polystyrene are blended at a ratio of 1: 0.4. Such as 100 kg of polypropylene and 40 kg of polystyrene;
第二步,将按上述比例掺合好的废塑料用液压推进器推进内有双螺带搅 拌器, 外装有熔盐作为导热介质夹套的反应釜中加热液化, 熔盐温度为 500 V , 反应釜中加热液化温度 380°C,  In the second step, the waste plastics blended according to the above proportion are propelled by a hydraulic propeller with a double-spiral stirrer inside, and a reaction kettle equipped with molten salt as a heat conducting medium jacket is heated to liquefy. The molten salt temperature is 500 V. The heating liquefaction temperature in the reaction kettle is 380 ° C.
第三步, 反应釜中的废塑料经加热裂解, 反应生成的物料进入减粘釜中 进行减粘裂化蒸熘, 减粘温度为 280°C , 裂化气体经冷凝器冷凝形成液体, 送精馏塔进行精馏;  In the third step, the waste plastic in the reaction kettle is cracked by heating. The material produced by the reaction enters the visbreaking kettle for visbreaking cracking and steaming. The visbreaking temperature is 280 ° C. The cracked gas is condensed by the condenser to form a liquid, which is sent to rectification. Column for rectification;
第四步, 同时, 反应釜中的塑料熔解液经泵持续不断地泵入内装有熔盐 分离液的固液分离缸, 对反应釜中的残渣、 泥土有效进行分离, 残渣、 泥土 通过缸底的螺旋挤压机排出缸外, 干净的塑料熔解液返回反应釜内;  In the fourth step, at the same time, the plastic melting solution in the reaction kettle is continuously pumped into the solid-liquid separation tank containing the molten salt separation liquid through the pump to effectively separate the residue and soil in the reaction kettle, and the residue and mud pass through the bottom of the tank The screw extruder is discharged out of the cylinder, and the clean plastic melting solution is returned to the reactor;
在完成(2 )、 ( 3 )、 ( 4 )步骤中, 实施减压蒸餾, 其中反应釜工作压力 为 -0.04 ~ -0.08公斤, 固液分离缸工作压力为 -0.04 ~ -0.08公斤, 减粘釜工作 压力为 -0.04 ~ -0.08公斤。  After completing steps (2), (3), and (4), vacuum distillation is performed, in which the working pressure of the reaction kettle is -0.04 to -0.08 kg, and the working pressure of the solid-liquid separation tank is -0.04 to -0.08 kg, which reduces viscosity. The working pressure of the kettle is -0.04 ~ -0.08 kg.
本发明上述各实施例中工业化用废塑料生产汽油、 柴油设备, 包括液压 进料机 1 , 内有双螺带搅拌器 3、外装有熔盐导热介质夹套 4的反应釜 2, 减 粘釜 5, 蒸榴塔 6, 固液分离缸 7, 螺旋挤压机 8, 高温浆液泵 9, 混合油冷 凝器 10, 混合油接收虹 11 , 真空缸 12, 真空泵 13 , 精馏塔 14, 再沸器 15, 汽油冷凝器 16, 汽油接收虹 17, 柴油冷凝器 18, 柴油接收虹 19, 计量泵 20 等主要设备组成, 废塑料收集后不需清洗, 筒单去除泥土、 沙石、 金属等大 块杂质后, 将聚乙烯、 聚丙烯、 聚苯乙烯, 或聚乙烯、 聚苯乙烯, 或聚丙烯、 聚苯乙烯, 按本发明方法中介绍的比例掺合, 由液压进料机 1推进槽形或立 式反应釜 2内, 在负压 -0.02 ~ 0.08公斤压力及 200°C ~ 800°C的温度下熔融, 同时反应釜 2内双螺带搅拌器 3转动, 使物料在反应釜 2中加快换热裂解, 裂解气体通过反应釜 2气相出口进入减粘釜 5, 减粘釜 5的釜体为卧式圆筒 形, 釜内纵向火管排列, 釜底设有沉积槽, 釜上部中央和蒸馏塔相接, 减粘 釜 2的温度 250°C ~ 300°C , 负压 0.02 ~ 0.08公斤压力,从反应釜 2出来的裂 解气在流通管道会产生聚合反应,大于 250°C - 300°C沸点的大分子烃形成液 态落入减粘釜 5中,小于 250°C ~ 300°C沸点的气态烃通过蒸僧塔进入混合油 冷凝器 10, 冷凝形成液体流入混合油接收缸 11, 混合液经计量泵 20打入精 馏塔 14, 精榴塔 14在再沸器的作用下, 塔 出汽油, 汽油气态烃通过汽油 冷凝器 16冷凝形成液体进入汽油接收虹 17, 塔中柴油气态烃经柴油冷凝器 18冷凝形成液体进入柴油接收缸 19, 塔底重油进入到固液分离缸 7回到反 应釜 2中再裂解, 固体分离虹体 7为锥形体, 缸上端出口与反应釜 2气相出 口连接, 缸的下端设有螺旋挤压机, 缸体锥形切线处设一物料入口, 反应釜 2排渣口经泵与固液分离缸 7物料入口串接, 盐熔分离液的装填量为固液分 离缸总容积的 2/5 ~ 3/5, 熔盐温度为 350°C ~ 400°C。反应釜 2内的双螺带搅 拌器 3在旋转中不停的将带有泥土、 沙石的塑料液推向排渣口, 高温浆液泵 9将塑料液打入固液分离缸中, 固液分离后, 干净塑料液通过反应釜 5气相 出口返回反应釜 2内,泥土、沙石经沉积一定量后, 由螺旋挤压机排出缸夕卜。 The industrialized waste plastics production gasoline and diesel equipment in the above embodiments of the present invention includes a hydraulic feeder 1, a double spiral belt stirrer 3, a reaction kettle 2 equipped with a molten salt heat conducting medium jacket 4, and a viscosity reduction kettle. 5, steamer tower 6, solid-liquid separation cylinder 7, screw extruder 8, high temperature slurry pump 9, mixed oil condenser 10, mixed oil receiving rainbow 11, vacuum cylinder 12, vacuum pump 13, rectification tower 14, reboiler It consists of the main equipment such as condenser 15, gasoline condenser 16, gasoline receiving rainbow 17, diesel condenser 18, diesel receiving rainbow 19, metering pump 20, etc. Waste plastic does not need to be cleaned after collection, and it can be used to remove dirt, sand, metal, etc. After blocking the impurities, polyethylene, polypropylene, polystyrene, or polyethylene, polystyrene, or polypropylene, polystyrene is blended in the proportion described in the method of the present invention, and the hydraulic feeder 1 is pushed into the tank. The reactor in the shape or vertical reactor 2 is melted at a negative pressure of -0.02 to 0.08 kg and a temperature of 200 ° C to 800 ° C. At the same time, the double spiral belt stirrer 3 in the reactor 2 is rotated to make the material in the reactor 2 Speed up the heat exchange cracking, the cracked gas enters through the gas-phase outlet of reactor 2 Viscosity reducing kettle 5, the kettle body of the viscosity reducing kettle 5 is a horizontal cylindrical shape, the longitudinal fire tube is arranged in the kettle, the bottom of the kettle is provided with a sedimentation tank, the upper center of the kettle is connected to the distillation tower, and the temperature of the viscosity reducing kettle 2 is 250 ° C ~ 300 ° C, negative pressure 0.02 ~ 0.08 kg pressure, the cracked gas from the reactor 2 will polymerize in the flow pipeline, and the macromolecular hydrocarbon forming liquid with a boiling point greater than 250 ° C-300 ° C In the state of falling into the viscosity reduction kettle 5, gaseous hydrocarbons with a boiling point of less than 250 ° C to 300 ° C enter the mixed oil condenser 10 through the steaming tower, and the condensed liquid flows into the mixed oil receiving tank 11, and the mixed liquid is driven in by the metering pump 20. Under the action of the reboiler, the rectification tower 14 and the fine stilt tower 14 emit gasoline, and the gaseous hydrocarbons of the gasoline are condensed by the gasoline condenser 16 to form a liquid that enters the gasoline receiving rainbow 17, and the diesel gaseous hydrocarbons in the tower are condensed by the diesel condenser 18 The liquid enters the diesel receiving tank 19, and the heavy oil at the bottom of the tower enters the solid-liquid separation cylinder 7 and returns to the reaction kettle 2 for cracking. The solid separation iris 7 is a cone. The upper end of the cylinder is connected to the gas phase outlet of the reactor 2. The lower end of the cylinder is set There is a screw extruder. A material inlet is provided at the tangential line of the cylinder. The slag discharge port of the reactor 2 is connected to the material inlet of the solid-liquid separation tank 7 through a pump. The filling volume of the salt melt separation liquid is the total volume of the solid-liquid separation tank. 2/5 ~ 3/5, molten salt temperature is 350 ° C ~ 400 ° C. The double spiral ribbon agitator 3 in the reaction kettle 2 constantly pushes the plastic liquid with soil and sand to the slag discharge port during the rotation. The high temperature slurry pump 9 drives the plastic liquid into the solid-liquid separation tank. After the separation, the clean plastic liquid is returned to the reaction kettle 2 through the gas-phase outlet of the reaction kettle 5. After a certain amount of soil and sand is deposited, it is discharged from the cylinder by the screw extruder.

Claims

权利要求 Rights request
1、 工业化用废塑料生产汽油、 柴油的方法, 其特征包括下列步骤:1. The method for producing gasoline and diesel oil from industrial waste plastics, which includes the following steps:
(1)将废塑料聚乙烯、 聚丙烯、 聚苯乙浠, 或聚乙烯、 聚苯乙烯, 或 聚丙烯、 聚苯乙烯按比例掺合; (1) Blending waste plastic polyethylene, polypropylene, polystyrene, or polyethylene, polystyrene, or polypropylene, polystyrene in proportion;
(2)将上述掺合好的废塑料推进内有双螺带搅拌器, 外装熔盐导热介 质夹套的反应釜中加热液化裂解;  (2) The above-mentioned mixed waste plastic is propelled into a reaction kettle with a double-spiral belt stirrer and a molten salt heat-conducting medium jacket to heat and liquefy and crack;
(3)对反应釜中的废塑料经加热裂解, 反应生成的物料进行减粘裂化, 裂化气体经冷凝形成液体, 送精馏塔进行精馏;  (3) The waste plastic in the reaction kettle is cracked by heating, and the material produced by the reaction is subjected to visbreaking, and the cracked gas is condensed to form a liquid, which is sent to a rectification tower for rectification;
(4) 同时, 反应釜中的塑料熔解液被不断地泵入内装有熔盐分离液的 固液分离鉦中, 对反应釜中的残渣、 泥土有效进行分离, 残渣、 泥土通过固 液分离缸底的螺旋挤压机排出缸外, 干净的塑料熔解液返回反应釜内; 在完成(2) 、 (3) 、 (4) 步骤中, 实施减压蒸馏。  (4) At the same time, the plastic melting solution in the reaction kettle is continuously pumped into the solid-liquid separation tank containing the molten salt separation liquid, and the residues and soil in the reaction kettle are effectively separated, and the residues and soil are passed through the solid-liquid separation tank. The screw extruder at the bottom is discharged out of the cylinder, and the clean plastic melting solution is returned to the reaction kettle. In steps (2), (3), and (4), vacuum distillation is performed.
2、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步骤( 1 )中的废塑料中的掺合比例是聚乙浠:聚丙烯:聚苯乙 烯为 0.8 ~ 1.2: 0.8 ~ 1.2: 0.7 ~ 0.9, 或聚乙烯:聚苯乙烯为 0.8 ~ 1.2: 0.3 ~ 0.5 , 或聚丙晞:聚苯乙烯为 0.8 ~ 1.2 :0.3 ~ 0.5。  2. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that: the blending ratio of the waste plastics in the step (1) is polyethylene glycol: polypropylene: polystyrene 0.8 to 1.2: 0.8 to 1.2: 0.7 to 0.9, or polyethylene: polystyrene 0.8 to 1.2: 0.3 to 0.5, or polypropylene: polystyrene 0.8 to 1.2: 0.3 to 0.5.
3、 才艮据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步驟(1) 中的废塑料中的掺合优选比例是聚乙烯:聚丙烯: 聚苯乙烯为 1:1:0.8, 或聚乙烯:聚苯乙烯为 1:0.4~0, 或聚丙烯:聚苯乙烯为 1: 0.4。  3. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that the preferred blending ratio in the waste plastics in step (1) is polyethylene: polypropylene: poly Styrene is 1: 1: 0.8, or polyethylene: polystyrene is 1: 0.4 ~ 0, or polypropylene: polystyrene is 1: 0.4.
4、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步骤(2) 中的内有双螺带搅拌器, 外装熔盐导热介质夹套 的反应釜为槽形反应釜或立式反应釜。  4. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that: in the step (2), there is a double-spiral stirrer inside, and a reaction kettle jacketed with a molten salt heat-conducting medium is externally installed. It is a tank reactor or a vertical reactor.
5、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述熔盐温度为 200 °C - 800 °C , 优选温度为 450°C ~ 550 °C。 5. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that the temperature of the molten salt is 200 ° C-800 ° C, preferably 450 ° C ~ 550 ° C.
6、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步骤(2 ) 中的塑料加热液化裂解温度为 350°C ~ 400°C。 6. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that the heating and liquefaction cracking temperature of the plastic in the step (2) is 350 ° C to 400 ° C.
7、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步骤(2 ) 中的双螺带搅拌器是外螺带顺时针旋转, 内螺带 逆时针旋转, 外螺带与反应釜内壁间隔为 2mm ~ 5mm的双螺带搅拌器。  7. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that: the double-threaded belt agitator in the step (2) is a clockwise rotation of the outer spiral belt and a counter-clockwise rotation of the inner spiral belt. Rotate the double spiral ribbon stirrer with a distance between the outer spiral ribbon and the inner wall of the reactor of 2mm to 5mm.
8、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步驟(3 ) 中的减粘方式采用减粘釜或其他緩和的低温裂解 方式, 其中減粘釜体为卧式圆筒形, 釜内纵向火管排列, 釜底设有沉积槽, 釜上部中央和蒸镏塔相接, 釜内塑料液体的减粘温度为 250°C ~ 300°C。  8. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that: the viscosity reduction method in the step (3) is a viscosity reduction kettle or other mild low temperature cracking method, wherein the viscosity reduction The kettle body is a horizontal cylindrical shape, with longitudinal fire tubes arranged in the kettle, a bottom of the kettle is provided with a deposition tank, the center of the upper part of the kettle is connected to the steaming tower, and the viscosity reduction temperature of the plastic liquid in the kettle is 250 ° C ~ 300 ° C.
9、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步骤(4 ) 中的固体分离虹体为锥形体, 缸上端出口与反应 釜气相出口连接,缸的下端设有螺旋挤压机,缸体锥形切线处设一物料入口 , 反应釜排渣口经泵与固液分离缸物料入口串接, 盐熔分离液的装填量为固液 分离缸总容积的 2/5 ~ 3/5 , 熔盐温度为 350°C ~ 400 °C。  9. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that: the solid separation iris in step (4) is a cone, and the outlet at the upper end of the cylinder is connected to the gas phase outlet of the reactor, The lower end of the cylinder is equipped with a screw extruder. A material inlet is provided at the tangent line of the cylinder. The slag outlet of the reaction kettle is connected in series with the material inlet of the solid-liquid separation cylinder through a pump. The total volume is 2/5 ~ 3/5, and the molten salt temperature is 350 ° C ~ 400 ° C.
10、 根据权利要求 1所述的工业化用废塑料生产汽油、 柴油的方法, 其 特征在于: 所述步骤(5 ) 中的减压蒸镏的压力分配为:反应釜工作压力 -0.02 公斤 ~ -0.08公斤, 固液分离缸工作压力为 -0.02公斤 ~ -0.08公斤, 减粘釜工 作压力为 -0.02公斤 ~ -0.08公斤。  10. The method for producing gasoline and diesel oil from industrial waste plastics according to claim 1, characterized in that: the pressure distribution of the reduced pressure steam distillation in the step (5) is: working pressure of the reactor-0.02 kg ~- 0.08 kg, the working pressure of the solid-liquid separation tank is -0.02 kg to -0.08 kg, and the working pressure of the viscosity reduction kettle is -0.02 kg to -0.08 kg.
11、 工业化用废塑料生产汽油、 柴油的设备, '包括进料装置、 裂解反应 装置、 精榴部分, 其特征于: ( 1 )所述的裂解反应装置为内带双(内外) 螺带搅拌器、 外装有导热介质夹套(或隔层) 的反应装置; (2 )还包括与 反应装置的气相出口端相接的减粘装置、 用于排渣的固液分离装置, 减粘装 置的上部接精馏部分, 所述反应装置的排渣口与固液分离装置的物料入口串 接, 所述反应装置的气相出口与固液分离装置的出口相连接, 精馏部分中精 馏塔的底部接固液分离装置。 11. Equipment for the production of gasoline and diesel oil from industrial waste plastics, including the feeding device, cracking reaction device, and refined pomegranate, which is characterized by: (1) The cracking reaction device described is internally double (inside and outside) spiral ribbon stirring And a reaction device equipped with a jacket (or barrier) of a thermally conductive medium; (2) a viscosity-reducing device connected to the gas-phase outlet end of the reaction device, a solid-liquid separation device for discharging slag, and a viscosity-reducing device The upper part is connected to the rectification section, the slag discharge port of the reaction device is connected in series with the material inlet of the solid-liquid separation device, the gas-phase outlet of the reaction device is connected to the solid-liquid separation device outlet, and the The bottom is connected to a solid-liquid separation device.
12、 根据权利要求 11所述的工业化用废塑料生产汽油、 柴油的设备, 其特征在于: 所述的反应装置的形状可以为槽式或立式的, 其导热介质为 熔盐, 熔盐温度为 200°C ~ 800°C。 12. The equipment for producing gasoline and diesel oil from industrial waste plastics according to claim 11, characterized in that: the shape of the reaction device can be a trough type or a vertical type, and its heat conducting medium is molten salt, and the temperature of the molten salt 200 ° C ~ 800 ° C.
13、 根据权利要求 11所述的工业化用废塑料生产汽油、 柴油的设备, 其特征在于: 所述的双螺带搅拌器是内外螺带搅拌器, 内外螺带旋向相反, 且外螺带顺时针旋转, 内螺带逆时针旋转, 外螺带的旋向将固体物推向排渣 口, 外螺带与反应釜内壁间隔为 2mm~ 5mm。  13. The equipment for producing gasoline and diesel oil from industrial waste plastics according to claim 11, characterized in that: said double-spiral ribbon stirrer is an inner and outer spiral ribbon stirrer, the inner and outer spiral belts rotate in opposite directions, and the outer spiral belt Rotate clockwise, the inner spiral belt rotates counterclockwise. The rotation direction of the outer spiral belt pushes the solids to the slag discharge opening. The distance between the outer spiral belt and the inner wall of the reactor is 2mm ~ 5mm.
PCT/CN2004/001090 2003-09-25 2004-09-24 A inductrialized process and a device for production of gasoline, diesel oil from waste plastics WO2005028593A1 (en)

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