WO2005024093A1 - A stainless steel strip coated with aluminium - Google Patents
A stainless steel strip coated with aluminium Download PDFInfo
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- WO2005024093A1 WO2005024093A1 PCT/SE2004/001251 SE2004001251W WO2005024093A1 WO 2005024093 A1 WO2005024093 A1 WO 2005024093A1 SE 2004001251 W SE2004001251 W SE 2004001251W WO 2005024093 A1 WO2005024093 A1 WO 2005024093A1
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- WIPO (PCT)
- Prior art keywords
- layer
- strip
- stainless steel
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/16—Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/28—Vacuum evaporation by wave energy or particle radiation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/28—Vacuum evaporation by wave energy or particle radiation
- C23C14/30—Vacuum evaporation by wave energy or particle radiation by electron bombardment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/562—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12431—Foil or filament smaller than 6 mils
- Y10T428/12438—Composite
Definitions
- the present invention relates to a method of manufacturing aluminum-coated stainless steel in a continuous roll-to-roll process, which results in an excellent adhesion of a thin covering layer of aluminum.
- it relates to aluminum-coated stainless steel strips, which exhibit an excellent adhesion of a thin layer of aluminum on the steel surface and which are suitable for a cost-efficient and productive manufacturing of components for anti-corrosive applications.
- a coated strip material with inferior adhesion would cause problems with, e.g., flaking, and this would result in a low yield and also in a disturbance caused by the flakes themselves of the manufacturing process as such, especially if the manufacturing process is in a continuous line.
- FeCrAl-steel strips by bringing about an aluminum coating of a substrate material in a roll-to-roll process.
- the method described in this patent application is optimized for a product suitable for use in a high temperature corrosive environment, thus requiring a material with a good high-temperature strength and also a good high-temperature corrosion resistance, i.e., oxidation resistance.
- aluminum plays also a role of being an oxide-forming element, which is beneficial for the high-temperature corrosion resistance. This implies that the substrate material be alloyed with rare earth metals, and also that the aluminum coating is made on both sides of the strip.
- this patent application suggests that a homogenization annealing at a temperature of 950-1150 °C is made in connection to the coating, in order to have the aluminum evenly distributed in the ferrite .
- the final product in this case is not a coated product with an aluminum layer on the surface.
- it is rather a FeCrAl strip product with a uniform distribution of the alloying elements, including also aluminum.
- the steel material is held at a temperature between 100 and 400 °C to form active spots in the surface to enable required properties, e.g., good adhesion.
- ion beam irradiation is used in connection to the coating process, but is done in the same chamber as the coating.
- the formed layer is to be used as an adhesive layer in a subsequent painting process.
- Al+Zn and Al+Ti two different combinations of coatings are described in this invention, Al+Zn and Al+Ti. However, in both cases it is shown that coating of essentially pure aluminum can not be used for the intended application.
- Al+Zn a co- evaporation of Al and Zn is done, so as to produce an Al/Zn- coating with a Zn-content of between 3-30% as the optimum.
- the substrate material is a plain steel and not a stainless steel, and also that inhibitors, such as Zn- addition or a Ti-layer, are used to avoid a galvanic corrosion to occur.
- the method is also significantly different in that the used process is a batch-type coating of steel sheet, and not as in the present invention, a continuous coating in a roll-to-roll process of a stainless strip material.
- the present invention relates to a method of manufacturing aluminum-coated stainless steel in a continuous roll-to-roll process, which results in an excellent adhesion of a thin covering aluminum layer.
- the aluminum-coated stainless steel strips must have such a good adhesion of the thin layer that they are suitable for a cost-efficient and productive manufacturing of components in anti-corrosive applications.
- the final product, in the form of aluminum-coated strip material is suitable for uses as an anti-corrosive component in consumer-related applications that are occasionally used in environments with high humidity or in wet conditions. This component of aluminum-coated stainless steel can then protect another metallic part from corrosion by galvanic currents, thus acting as a sacrificial anode.
- the aluminum layer is deposited by means of electron beam evaporation (EB) in a roll-to-roll process, to an evenly distributed layer with a thickness of preferably less than 15 ⁇ m.
- the substrate material should be a stainless steel with a Cr content above 10% (by weight) and with a strip thickness of usually less than 3 mm.
- the roll-to-roll process may also include an etch chamber, in order to remove the oxide layer that otherwise normally is present on a stainless steel.
- Figure 1 shows an illustration of a test specimen in accordance with the present invention, i.e. a coated stainless steel' strip with a thin dense aluminum layer with good adhesion before a test of said adhesion in a 180° bend test over a radius maximally equal to the thickness of said strip.
- Figure 2 shows an illustration of a test specimen in accordance with the present invention, i.e., a coated stainless steel strip with a thin dense Al layer with good adhesion, and after a bending in a bend test as described in Fig 1.
- Figure 3 shows a photo of a cross-section of a coated stainless steel strip specimen in thickness 0.3 mm and with a thin coating of 2 ⁇ m of aluminum, which has been bent in a 180° bending over a radius of 0.3 mm. There is no tendency at all of any flaking.
- Figure 4 shows a schematic picture of the roll-to-roll production line according to the invention. Detailed Description of the Invention
- the final product in the form of an aluminum-coated strip material, is suitable to be used as an anti-corrosive component in consumer-related applications such as outdoor life applications, sports and sea-life applications, household applications and applications for personal care. In principle, these are all applications that occasionally are used in environments with high humidity or in wet conditions. At the same time, these types of applications are often expected to be nice-looking throughout its product lifetime, with a shiny appearance, or just a "high quality" appearance. Dull surfaces, with spots or even rust, are normally not acceptable. To prevent the final product from corroding, it is suitable to have at least one component made of aluminum- coated stainless steel.
- This component can then protect another metallic part from corrosion by galvanic currents, thus acting as a sacrificial anode.
- Both one-sided or two- sided coating can be applied, but the advantage of using stainless steel as the substrate material is that a onesided coating is enough from an anti-corrosion point of view, since a stainless material has a good basic corrosion resistance in itself. Also, if the substrate material is made of a steel more noble than the part that is to be protected, the aluminum content that is needed for protecting during the life-time of the critical parts can be reduced to a minimum, which has a positive effect on the cost.
- One-sided coating is also preferred from a cost perspective .
- the method described in the present invention is suitable for thin coatings of essentially pure aluminum at a thickness of up to 15 ⁇ m, but preferably thinner.
- the tolerances obtained by EB technique are usually very good.
- the tolerances of each layer may be maximally +/- 30% of the layer thickness in strip widths up to 400 mm, normally +/- 20%, and preferably +/- 10%. This means that very tight tolerances can be achieved, which is of benefit for the precision during usage and the quality of the product.
- the thin layer must also have a good adhesion with regard to the applications and their uses. During usage it is not acceptable that the aluminum starts to flake off.
- the layer/layers according to the present invention should be able to use without any bonding layer, i.e. should be applied directly on to the substrate.
- the coating layer should have superior adhesion to the substrate without any bonding layer or bond-coat.
- the coated stainless steel strip according to the present invention should be able to be bent 180° over a radius maximally equal to the thickness of said strip without showing any tendency to flaking or the like.
- the coating layer should be sufficiently resistant in order to withstand the wear and shear exerted by the treated material, on the other hand it should not be too thick, due to primarily economical reasons.
- the ratio between the thickness of the coating and the substrate material should be between 0.1% to 12%, normally 0.1 to 10% and usually 0.1 to 7.5% but most preferably between 0.1-5%.
- a combination of aluminum coating with coatings of other metallic elements such as Ti, Ni and/or Mo, may be done.
- a coating consisting of a combination of several layers of different metallic coatings, and with aluminum in at least one of the layers can even further enhance the possibility to tailor-made the corrosion properties, and is preferable to use in applications intended for use in very severe environments.
- the final product in the form of a coated strip material in accordance to the present invention should also be capable of being readily manufactured to components suitable for applications as described above, in a cost- efficient and productive manufacturing process, including forming steps such as deep-drawing, punching, stamping, or the like.
- the material to be coated should have a good basic corrosion resistance, preferably with a chromium content of more than 12%, or at least 11% or minimum 10%, depending on the composition of the other alloying elements.
- Materials that are suitable to use are alloys such as ferritic chromium steels of the type AISI 400-series, austenitic stainless steels of the type 300-series or precipitation hardenable stainless steels, such as the alloy disclosed in WO 93/07303. Also other stainless grades such as e g the AISI 200-series, may be used.
- the coating method may be applied on any kind of product made of said types of stainless steel alloys and in the form of strip, bar, wire, tube, foil, fiber etc., preferably in the form of strip or foil, that have good hot workability and also can be cold-rolled to thin dimensions.
- the alloy should also readily be manufactured to components in a productive manufacturing process including steps such as forming, deep drawing, punching, stamping, or the like.
- the thickness of the strip substrate material is usually between 0.015 to 3 mm, normally between 0.03-2.0 mm and preferably between 0.05 to 1.5 mm, and even more preferably between 0.05 mm to 1.0 mm.
- the width of the substrate material depends on if the coating is made before or after any foreseen slitting operation.
- said width should preferably be selected to be a width suitable for further manufacturing to the final width of the component intended to be used in an anti-corrosive application.
- the width of the substrate material is therefore between 1 to 1500 mm, suitably 1 to 1000 mm, or preferably 1 to 500 mm, or even more preferably between 5 and 500 mm.
- the length of the substrate material is suitably between 10 and 20 000 m, preferably between 100 and 20 000 m.
- the substrate material should have a compos"ition suitable for use in environments with high humidity or wet conditions. This means usually a stainless steel of the type; Ferritic stainless steel, or an Austenitic stainless steel, or a Duplex stainless steel, or a Hardenable chromium steel, and with a composition of essentially:
- Precipitation hardenable stainless steels of: 0.001-0.3 % C, 10-16% Cr, 4-12 % Ni , 0.1-1.5 % Ti , 0.01-1.0% Al , 0.1-6 % Mo, 0.001-4% Cu, 0.001-0,3 % M, 0.01-1.5% Mn, 0.01-1.5% Si, rest essentially Fe .
- a variety of evaporation methods for the application of the coating media and the coating process may be used as long as they provide a continuous uniform and adherent layer.
- exemplary methods can be mentioned chemical vapor deposition (CVD) , metal organic chemical vapor deposition (MOCVD) , physical vapor deposition (PVD) such as sputtering and evaporation by resistive heating, by electron beam, by induction, by arc resistance or by laser deposition methods, but for the present invention especially electron beam evaporation (EB) is preferred for the deposition.
- the EB evaporation can be plasma activated to even further ensure good quality coatings of dense layers.
- the coating method is integrated in a roll-to-roll strip production line.
- the aluminum layer is then deposited by means of electron beam evaporation (EB) in a roll-to-roll process. If multi-layers are needed, the formation of them can be achieved by integrating several EB deposition chambers in-line.
- the deposition of aluminum should be done under reduced atmosphere at a maximum pressure of 0,01 mbar with no addition of any reactive gas to ensure pure aluminum films.
- the coating process according to the invention is performed at a rate of at least 5 meters per minute, preferably at least 8 m/min, or more preferably, at a rate of at least 10 m/min. To enable a good adhesion, different types of cleaning steps are used.
- the surface of the substrate material should be cleaned in a proper way to remove oil residues, which otherwise may negatively affect the efficiency of the coating process and the adhesion and quality of the coating layer.
- the very thin native oxide layer that normally always is present on a stainless steel surface must be removed. This can preferably be done by including a pre-treatment of the surface before the deposition of aluminum. Therefore, in this roll-to-roll production line, the first production step is preferably an ion-assisted etching of the metallic strip surface to achieve good adhesion of the first covering aluminum layer [see Fig. 4] .
- pickling in e g HF may be used to remove oxides.
- One example is based on a substrate material of type AISI 430, and the other is based on a substrate material of type AISI 301.
- the nominal chemical compositions of the substrate materials are:
- the substrate materials are produced by ordinary metallurgical steel making to a chemical composition as described above. They are afterwards hot- rolled down to an intermediate size, and thereafter cold- rolled in several steps with a number of recrystallization steps between said rolling steps, to a final thickness of 0.3 mm and a width of maximum 400 mm. The surface of the substrate material is then cleaned in a proper way to remove oil residuals from the rolling.
- the coating process takes place in a continuous process line, starting with decoiling equipment.
- the first step in the roll-to-roll process line can be a vacuum chamber or an entrance vacuum lock followed by an etch chamber, in which ion-assisted etching takes place in order to remove the thin oxide layer on the surface of the stainless substrate material.
- the strip then enters into the E-beam evaporation chamber (s) in which aluminum deposition takes place.
- An aluminum layer of normally 0.1 up to 15 ⁇ m is deposited, the preferred thickness depending on the application. In the two examples described here, a thickness of 2 ⁇ m is deposited by using one E-beam evaporation chamber.
- the coated strip material passes through the exit vacuum chamber or exit vacuum lock before it is being coiled on to a coiler.
- the coated strip material can now, if needed, be further processed by, for example, rolling or slitting, to obtain the preferred final dimension for the manufacturing of components.
- the final product as described in the two examples i.e., a coated 301 and 430 strip material, respectively, in a strip thickness of 0.3 mm and with a thin covering aluminum layer of 2 ⁇ m, has a very good adhesion of the coated layer and is thus suitable to be used in a cost- efficient and productive manufacturing of components in anti-corrosive applications.
- the good adhesion of the layers is further described in Figures 1-3.
- a substrate material of a stainless steel strip 1 that has been coated with a thin covering layer 2 so as to produce a coated strip product in accordance with the present invention is put on to a support 4 with a shaped top that has a radius 5 that is maximally equal to the thickness 3 of said strip.
- a bend test is then performed in a way that bends said strip 180° over the radius 5 maximally equal to the thickness of said strip and the bending continues until the strip ends meet 6.
- the test specimen is investigated and especially the quality of the layer after bending 7 and the quality of the substrate after bending 8 and the adhesion between said layer and substrate.
- the test specimens in accordance with the examples described here do not show any tendency to any flaking, or the like.
- Fig 3 is a photo taken of a cross-section of a test-specimen tested in a bend test as described in Fig 1- 2.
- the cross section of the sample in the photo is taken where the bending has been most severe, i.e. in the middle of the bend, 9.
- the roll-to-roll electron beam evaporation process referred to above is illustrated in Figure 4.
- the first part of such a production line is the uncoiler 13 within a vacuum chamber 14, then the in-line ion assisted etching chamber 15, followed by a series of EB evaporation chambers 16, the number of EB evaporation chambers needed can vary from 1 up to 10 chambers, this to achieve a multi-layered structure, if so desired.
- All the EB evaporation chambers 16 are equipped with EB guns 17 and water-cooled copper crucibles 18 for the evaporation. After these chambers comes the exit vacuum chamber 19 and the recoiler 20 for the coated strip material, the recoiler being located within vacuum chamber 19.
- the vacuum chambers 14 and 19 may also be replaced by an entrance vacuum lock system and an exit vacuum lock system, respectively. In the latter case, the uncoiler 13 and the coiler 20 are placed in the open air.
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/569,136 US20070082214A1 (en) | 2003-09-05 | 2004-08-31 | Stainless steel strip coated with aluminium |
JP2006526042A JP2007504364A (en) | 2003-09-05 | 2004-08-31 | Stainless steel strip coated with aluminum |
EP04775357A EP1678343A1 (en) | 2003-09-05 | 2004-08-31 | A satainless steel strip coated with aluminium. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0302395-9 | 2003-09-05 | ||
SE0302395A SE527393C2 (en) | 2003-09-05 | 2003-09-05 | Aluminum coated stainless steel strip product for use as a sacrificial anode |
Publications (2)
Publication Number | Publication Date |
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WO2005024093A1 true WO2005024093A1 (en) | 2005-03-17 |
WO2005024093A8 WO2005024093A8 (en) | 2005-06-30 |
Family
ID=28787282
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2004/001251 WO2005024093A1 (en) | 2003-09-05 | 2004-08-31 | A stainless steel strip coated with aluminium |
Country Status (7)
Country | Link |
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US (1) | US20070082214A1 (en) |
EP (1) | EP1678343A1 (en) |
JP (1) | JP2007504364A (en) |
KR (1) | KR20060090804A (en) |
CN (1) | CN1846014A (en) |
SE (1) | SE527393C2 (en) |
WO (1) | WO2005024093A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
JP2007504364A (en) | 2007-03-01 |
SE0302395L (en) | 2005-03-06 |
US20070082214A1 (en) | 2007-04-12 |
EP1678343A1 (en) | 2006-07-12 |
WO2005024093A8 (en) | 2005-06-30 |
SE527393C2 (en) | 2006-02-21 |
SE0302395D0 (en) | 2003-09-05 |
CN1846014A (en) | 2006-10-11 |
KR20060090804A (en) | 2006-08-16 |
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