WO2004085284A1

WO2004085284A1 - Packaging box

Info

Publication number: WO2004085284A1
Application number: PCT/JP2004/003773
Authority: WO
Inventors: Satoru Kudou; Nobuyoshi Kiyohara
Original assignee: Honda Motor Co. Ltd.
Priority date: 2003-03-24
Filing date: 2004-03-19
Publication date: 2004-10-07
Also published as: EP1607347A4; US20040188309A1; JP2004284658A; JP3938553B2; CN1764579A; CN100478261C; BRPI0408694A; EP1607347A1

Abstract

A packaging box comprising a box body, and an inner plate being secured with an object to be packaged by means of at least one holding band, wherein the inner plate is contained in the box body while being held in the horizontal direction. The inner plate may comprises a main plate being secured with the object to be packaged, a set of first plates extending bendably from one opposing ends of the main plate, and a set of second plates extending bendably from second opposing ends of the main plate. The object to be packaged is preferably secured to the center of the main plate so as not to touch the inner wall of the box body.

Description

Description Packing Box Technical Field

The present invention relates to a packaging box for a packaging object and the packaging box. Background art

The product is packed in a packing box and transported. During the transportation, if the packing box falls from the transport vehicle, it will be hit. As a result, the packing box will be deformed, and the internal products will be damaged. In particular, if the corners of the packaging box body are impacted, the packaging box will not be able to absorb the impact and will have a significant damage to the product inside the packaging box. May be given.な It is almost impossible to completely eliminate the falling accident of the packaging box, so even if a falling accident occurs, the inside of the box should not be collected. Packaging boxes and packaging methods have been developed that can reduce damage to the contained product.

Conventionally, fragile components such as electrical components are usually wrapped in packaging materials such as air-cap sheets as shown in Fig. 1 for box and book. It is in the body. In order to reduce the damage to the parts contained in the packing box in the event of a fall in this conventional technology, it is necessary to wrap the product. It was necessary to increase the amount of shock absorbers. In connection with the above description, insert a cushioning material between the box body and the product or between the packing box and the air cap sheet. Technology to reduce impact on products has been developed

It is disclosed in the 5 16 public bulletin. However, increasing the number of gap sheets and cushioning materials generated a large amount of debris after the completion of transportation. In particular, since air cap sheets cannot be regenerated, the large consumption of such packaging materials may have a negative impact on the global environment. there were .

In addition, the official gazette of Japanese Patent Publication No. 11-2722750 is based on paper absorbers that do not use resin cushioning materials such as air cap sheets. The used packing box is shown. However, many of the packaging boxes are used to package objects of a particular shape. In such packaging boxes, the packaging was limited to products of a particular size and shape.

In addition, in the packing box disclosed in the Registered Utility Model Public Notice No. 304848485, the structure of the paper cushioning material is complex. For this reason, it took a long time to assemble.

In addition, in the official gazette of Japanese Patent Publication No. Hei 2 — 1 3 9 3 6 9, the air cap sheet between the box body and the car is filled with a gap material without any gap. The conventional packing method is disclosed. For this reason, the stored seized products are susceptible to the effects of vibration during transportation. Thus, this method is not suitable for products that are susceptible to vibration.

In addition, according to the special publication No. 2001-1 — 134064, the inner part of the packing box containing the product is not completely filled. Packaging boxes are known. Disclosure of the invention

Therefore, the purpose of the present invention is to provide a packaging box and a packaging method that prevent the products in the box body from being affected by vibrations and impacts during transportation. It is to be.

Another aim of the invention is to provide the product with a packaging box and a packaging method that make the product less susceptible to the effects of a fall in transit.

Another aim of the present invention is to provide a packaging box and a packaging method that place less burden on the natural environment.

From the point of view of the invention, the packing box comprises a box body and an inner plate on which the packing object is fixed by at least one retaining band. The inner plate is housed in the box body and is kept in the horizontal direction. The inner plate includes a main plate on which the object to be packed is fixed, and a pair of first plates extending bendably from a first end of the main plate facing the first plate. A pair of second plates extending bendably from the opposite second end of the main plate may be provided. It is desirable that the packing object is fixed to the center of the main plate so that it does not touch the inner wall of the box body. In this case, the first plate is separated by the first gap, and the second plate is separated by the second gap. In addition, the packing object is attached to the first holding band that passes through the first gap between the first plates of each of the sets of the first end with respect to the first end. Wrapped, and the packing object described above is It is desirable that each of the above-mentioned sets be surrounded by a second holding band passing through the second gap between the second plates described above.

The main body of the box is a rectangular parallelepiped, the main plate may be rectangular, and the first plate may be bent upward, and the second plate may be bent upward. The board is bent down. In this case, it is desirable that the sum of the extension of the first plate and the extension of the second plate is substantially equal to the inner height of the box body. No. Further, the extension of the first plate is substantially equal to the extension of the second plate so that the main plate is held at the center position of the box body. I hope they are equal.

According to another aspect of the present invention, the method of packing the packing object in the packing box includes the steps of fixing the packing object to the inner plate and the method described in the first item. Step up to bend the second plate downward, and keep the inner plate in the horizontal direction so as to keep the inner plate in the horizontal direction This is achieved by the steps contained in the box body. The inner plate includes a main plate on which the object to be packed is fixed, and a pair of first plates extending bendably from a first end of the main plate facing the first plate. A pair of second plates extending from the opposite second end of the main plate so as to be flexibly bendable.

Here, the fixing is performed by fixing the packing object to the main plate so that the packing object does not touch the inner wall of the box body. Achieved by fixing to the center.

In addition, the extension of the first plate is equal to the extension of the second plate so that the main plate is held at the center of the box body. They may be substantially equal. Further, the first plate may be separated by the first gap, and the second plate may be separated by the second gap. In this case, the fixing shall be carried out by passing the first gap between the first plates of each of the sets of the first set to the first end. A step of wrapping the object to be wrapped by the holding band, and the second gap between the second plates of each of the above sets of the second end with respect to the second end It may be achieved by the step of wrapping the object to be packed by the second holding band that passes between them. Brief description of the drawing

Fig. 1 shows a conventional packing box.

FIG. 2 is an exploded view of the inner bottom plate of the packaging box according to one embodiment of the present invention.

FIG. 3 is a diagram showing a state in which the object to be packaged is attached to the inner bottom plate.

FIGS. 4A to 4C show the state in which the object to be packed is attached to the main plate.

FIG. 5 is a diagram showing a state in which the inner bottom plate is accommodated in the box body of the packing box of the present embodiment,

Fig. 6 is a diagram showing a part of the inner bottom plate when the object to be packed is fixed to the main plate with a retaining band,

FIG. 7 is a diagram showing a part of the inner bottom plate when the object to be packed is fixed to the main plate with a retaining band. Best form to carry out the invention Hereinafter, the packing box of the present invention will be described in detail with reference to the attached drawings.

FIG. 2 is an exploded view of the inner bottom plate 1 of the packing box according to one embodiment of the present invention. Referring to FIG. 2, the inner bottom plate 1 is provided with a substantially rectangular main plate 1a on which the object to be packed is placed substantially at the center. The two sets of the first height adjusting plates 1b are respectively joined to the long sides of the main plate 1a facing each other at the ends, and the two sets of the two height adjusting plates 1b are connected to each other. The second height adjustment plates 1c are joined to the short sides adjacent to the long sides of the main plate 1a at the ends, respectively. The first height adjustment plate has the same shape, and the second height adjustment plate has the same shape. A first gap is formed between the first height adjustment plates 1b of each set, and a second gap is formed between the second height adjustment plates 1c of each set. ing . In the above description, the height adjusting plate is connected to the main plate, but it may be cut out from the plate so as to have the above shape.

FIG. 3 is a view showing a state in which the object 4 to be packaged is attached to the inner bottom plate 1. Referring to FIG. 3, the object 4 to be packaged is fixed to the inner bottom plate in an expanded state. The object 4 to be packaged is placed on the main plate 1a such that the center of gravity of the object 4 to be packed and the center of gravity of the main plate 1a substantially overlap each other. It has been. The long side of the object 4 to be packaged is set so as to be substantially parallel to the long side of the main plate 1a. The packaging object 4 installed on the upper surface of the main plate 1a is fixed by being fastened to the main plate 1a by the first and second holding bands 3. . The first and second retaining bands 3 are respectively located between the first and second gaps. It has the same width. The first retaining band 3 is wound around the main plate 1a at least one or more rounds so as to pass through the first gap, and tightens the package object 4. Attach. The second retaining band 3 is wound around the main plate 1a one or more times so as to pass through the second gap, and tightens the object 4 to be packed. .

FIGS. 4A to 4C are views showing a state in which the object 4 to be packed is fixed to the main plate 1a. As shown in the top view of FIG. 4A, the object 4 to be packed is fixed to the main plate 1 a by the first and second retaining bands 3. . The two sets of first height adjusting plates 1b are bent approximately 90 degrees upward from the horizontal direction on the long side of the main plate 1a. . On the other hand, two sets of two second height adjusting plates 1c are bent at approximately 90 degrees downward from the horizontal direction on the short side of the main plate 1a. ing .

FIG. 5 is a diagram showing a state in which the inner bottom plate 1 is accommodated in the box body 2. Referring to FIG. 5, the packing box of the present embodiment has an inner bottom plate 1 and a box body 2. The inner bottom plate 1 is formed by using a durable paper such as a cardboard paper. The box body 2 is a box formed by using durable paper or other durable paper and has an opening. The box body 2 has a flap 2c used to close the opening. The inner bottom plate 1 on which the object 4 to be packed is placed is housed in the inside of the box body 2 from the opening portion. After the opening is closed by the flap 2c, the packing box is loaded on the delivery vehicle and delivered. From this point of view, the box body 2 is preferably a box in the shape of a rectangular parallelepiped and preferably conforms to the standards set by the distribution industry.

The inner surface 2b of the box body 2 supports the inner bottom plate 1 by being in contact with the side surfaces of the first and second height adjusting plates 1b and 1c of the inner bottom plate 1. Yes. The leading end of the second height adjusting plate lc contacts the inner bottom surface 2a of the box body 2 to support the main plate la, and the leading end of the first height adjusting plate 1b is The inner bottom plate 1 is supported by the inside of the box body in contact with the inner surface of the flap 2c. Also, the height of the inner bottom plate 1 at the time of storage is the height of the first height adjustment plate! The sum of the height of the second height adjustment plate and the height t ₂ of the second height adjustment plate is approximately equal, and the sum is smaller than the height T of the inner surface of the box main body 2 and is smaller than the force.

Since the height S of the second height adjustment plate 1c is the same as that of the second height adjustment plate 1c, the main plate 1a of the inner bottom plate 1 on which the packaging object 4 is installed is It is kept almost horizontal inside. When the height of the first height adjustment plate 1b is the same and the height of the first height adjustment plate 1b and the height of the second height adjustment plate lc are the same, the inner bottom plate The main plate 1a of 1 is held horizontally at the center of the box body 2 in the height direction.

Note that the width between the first gap and the second gap may be equal. It is desired that the first gap and the second gap are formed so that the strength of the structure of the inner bottom plate 1 is not lost. The width of each gap is the length of the long side of the main plate 1a, the length of the short side of the main plate 1a, the height of the object 4 to be packaged, and the long side of the object 4 to be packed. Length in the direction, the length in the direction of the short side of the object 4 to be packed, and packing It is determined based on parameters such as the weight of the object 4.

FIG. 6 is an enlarged view of a part of the cross section of the inner bottom plate 1 when the object 4 to be packed is fixed to the main plate 1a by the holding band 3. The holding band 3 generates a force in the first direction and a force F2 in the _second direction due to the tension. When this occurs, F ₂ acts as a synthetic force F ₃ on the packaging object 4, and fixes the packaging object 4 to the main plate 1 a of the inner bottom plate 1. You

The holding band 3 can be held around the packaging object 4 mounted on the main plate 1a only by holding the band 3, so that the packaging object 4 can be retained. It is represented in the FIT WRAP (Shin-Etsu Kogyo Co., Ltd., registered trademark, catalog, dated July 10, 2002, product number # 50). Use a self-adhesive film-like band like this. By using a self-adhesive material for the holding band 3, it is possible to attach the adhesive component to the object 4 to be packaged without having to adhere the adhesive component. The elephant object 4 can be fixed to the main plate 1a, and the packaging object 4 is prevented from being damaged by the adhesive component of the retaining band 3. You can do it.

When the retaining band 3 has self-adhesiveness and has elasticity, the object to be packed can be retained more firmly. . In addition, the retaining band 3 is made of a material that is self-adhesive and extensible, and that is made of a material that can be regenerated from resources. And are desired. As a result, the packaging object 4 can be packed without using any more fixing material than necessary, and the cost is reduced. You Further resource Waste is evacuated and waste is reduced, thus reducing the burden on the natural environment.

The inner bottom plate 1 is housed in the box body 2 and is supported by the inside of the box body. The object 4 to be packaged does not come into direct contact with the box body 2. There is a space between the bottom surface 2a inside the box body, the wall surface 2b on the box body side, the flap 2c, and the object 4 to be packaged. Due to the presence of this space, when the packaging box itself is deformed due to the impact of external impact on the packaging box, the packaged object 4 Will no longer receive the.

FIG. 7 is a view showing the inner bottom plate 1 when the object 4 to be packaged is fixed to the main plate 1a by the retaining band 3. As shown in FIG. Referring to FIG. 7, the inner bottom plate 1 housed in the box body 2 is composed of the main plate 1a of the inner bottom plate 1 for fixing the object to be packed and the inner bottom of the box body. There is a space between surface 2a. Since the inner bottom plate 1 is supported by the box body 2, the inner bottom object 4 is protected against a large impact. In addition, the space between the box body and the bottom surface 2a absorbs the micro-vibration that can be received by the packing box during transportation. As a result, there is a possibility that precision machinery and electronic components that are susceptible to the effects of micro-vibration during transportation may fail during transportation. Significantly improve the subject.

The packing box of the present embodiment does not need to limit the shape of the object 4 to be packed. Packing Target material body 4, vertical, horizontal, height, pixel respectively, 1 hereinafter, w hereinafter, a large can of t _2, Installation the main plate 1 a of the inner bottom 1 That is enough. Most of the packing object 4 that can be stored in the box body 2 is packable. . If the object 4 to be packaged has a very special shape, the outer shape can be adjusted by using a little packing material. It is possible to respond sufficiently. ―

As described above, according to the packing box of the present invention, an air cap for wrapping the object to be packaged, and the box body and the product. No buffer material is needed between them. Compared with conventional packaging methods, packaging boxes reduce the use of packaging materials, especially those that are not reusable, and save resources and reduce packaging costs. The cost can be reduced.

In addition, since there is a space between the main plate of the inner bottom plate on which the objects to be packed are installed and the inner bottom surface of the box body, the main plate of the inner bottom plate is transported. Absorbs vibrations and impacts. In particular, it will reduce the number of failures during the transportation of products that are susceptible to continuous weak vibration, such as precision mechanical and electronic components.

In addition, since the packaged object can be separated from the box body wall surface, the box body falls down, and the corners of the package box may impact. Even if the product is received, it has the effect of protecting the product contained inside.

In addition, packaging boxes that are simpler in structure and do not require complicated assembly procedures than packaging boxes that use conventional paper-made plywood. Since it can be provided, the work time required for packaging is reduced, and the manufacturing cost of the packaging box is reduced.

Claims

The scope of the claims

1. The box body and

At least one retaining band is provided with an inner plate to which the object to be packed is fixed,

The inner plate is housed in the box body and is kept horizontally.

Packing box.

2.In the packing box described in claim 1,

The inner board is

A main plate on which the object to be packed is fixed,

The first plate extending flexibly from the opposite first end of the main plate

One board pair and the

A pair of second plates extending in a bendable manner from the opposite second end of the main plate;

A packing box equipped with

3.In the packing box described in claim 2,

The packing object is fixed to the center of the main plate so as not to touch the inner wall of the box body.

Packing box.

4.In the packing box described in claim 2 or 3,

The first plate is separated by the first gap, and the second plate is separated by the second gap. Packing box.

5. In the packing box described in claim 4,

The packing object is provided by the first retaining band passing through the first gap between the first plates of each of the sets of the first end with respect to the first end. ,

The packing object is covered by the second retaining band passing through the second gap between the second plates of each of the sets of the second end with respect to the second end. It is rare

Packing box.

6. Place it in the packing box described in any of claims 2 to 5.

The box body is a rectangular parallelepiped,

The main plate is rectangular,

The first plate is bent upward,

The second plate is bent downward

Packing box.

7. In the packing box described in claim 6,

The sum of the extension of the first plate and the extension of the second plate is substantially equal to the inner height of the box body.

Packing box.

8. In the packing box described in claim 7, The extension of the first plate is substantially equal to the extension of the second plate so that the main plate is held in the center of the box body. Equal

Packing box.

9. Steps to fix the packing object to the inner plate,

The inner plate includes a main plate on which the object to be packed is fixed, and a pair of first plates extending bendably from a first end of the main plate facing the first plate. A pair of second plates extending bendably from the opposite second end of the main plate,

A step in which the first plate is bent upward and the second plate is bent downward;

Steps to store the inner plate in the box body so as to keep the inner plate in the horizontal direction

How to wrap the packaging target in a packaging box equipped with

10. In the method described in claim 9,

The fixing includes:

A step is provided to fix the packing object to the center of the main plate so that the packing object does not touch the inner wall of the box body. To

Method .

1 1. In the manner described in claim 9,

The sum of the extension of the first plate and the extension of the second plate, It is practically equal to the inner height of the box body.

Method .

1 2. In accordance with the method described in claim 11,

The extension of the first plate is substantially equal to the extension of the second plate so that the main plate is held in the center of the box body. Equal

Method .

1 3. In the method described in any of claims 9 to 12, the first board is separated by the first gap, and the first board is separated by the first gap. The two plates are separated by a second gap,

The steps to be fixed are:

Wrap the packaging object by the first holding band that passes through the first gap between the first plates of each of the sets in the above set with respect to the first end. Steps and

The above-mentioned wrapping object is wrapped by the second holding band passing through the above-mentioned second gap between the above-mentioned second boards of each of the above-mentioned sets with respect to the above-mentioned second end. Step and

How to provide.