WO2004040987A1 - Process for producing salted dried food and salted dried foods - Google Patents

Process for producing salted dried food and salted dried foods Download PDF

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Publication number
WO2004040987A1
WO2004040987A1 PCT/JP2003/013882 JP0313882W WO2004040987A1 WO 2004040987 A1 WO2004040987 A1 WO 2004040987A1 JP 0313882 W JP0313882 W JP 0313882W WO 2004040987 A1 WO2004040987 A1 WO 2004040987A1
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WO
WIPO (PCT)
Prior art keywords
food
salt
water
dried
container
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Application number
PCT/JP2003/013882
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French (fr)
Japanese (ja)
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WO2004040987A8 (en
Inventor
Kazuhiro Kikuchi
Katsunori Saito
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Showa Denko Plastic Products Co., Ltd.
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Application filed by Showa Denko Plastic Products Co., Ltd. filed Critical Showa Denko Plastic Products Co., Ltd.
Priority to AU2003280616A priority Critical patent/AU2003280616A1/en
Publication of WO2004040987A1 publication Critical patent/WO2004040987A1/en
Publication of WO2004040987A8 publication Critical patent/WO2004040987A8/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/02Preserving by means of inorganic salts
    • A23B4/023Preserving by means of inorganic salts by kitchen salt or mixtures thereof with inorganic or organic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/03Drying; Subsequent reconstitution
    • A23B4/033Drying; Subsequent reconstitution with addition of chemicals
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/42Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution with addition of chemicals before or during drying

Definitions

  • the present invention relates to a method for producing dried salted food products such as fish and meat.
  • Dried salted products obtained by salting foods such as fish and meat and then drying them as they are or after washing with water are consumed in large quantities.
  • salt treatment Conventional methods of salting food (hereinafter referred to as salt treatment) include a standing salt method in which food is immersed in salt water for a certain period of time and salt is absorbed into the food, and particulate food salt is directly added to food.
  • the salting method in which salt is sprinkled and left for a certain period of time to soak the salt in food, is known.
  • the standing salt method is widely used because it can process a large amount of food in a simple manner.
  • Drying methods include sun drying, cold air drying, hot air drying, ash drying, and osmotic dehydration.In recent years, outdoor sun drying has become less and less hygienic. Drying in a short period of time using hot air dryers, cold air dryers, etc., is becoming increasingly common in processing factories and other processing plants.
  • a drying method by osmotic pressure dehydration using a dewatering sheet is also known (for example, Japanese Patent Application Laid-Open No. Sho 60-130330 and Toshinori Saito, "Phitit Sheet", Chemistry and Education, Japan Corporation) Chemical Society, 2001, Vol. 49, No. 1, p.
  • the salting method does not have the above-mentioned problems of the vertical salting method, but because it uses particulate salt, it is difficult to uniformly treat the whole food with salt. In many cases, they varied from food to food. As a result, there was a problem that the salt concentration differs for each obtained dried product or for each portion of one dried product, and the color tone of the surface differs due to protein denaturation. Such a problem is difficult to solve even if the work of shaking salt is mechanized, and if it is performed manually, a skilled worker is required, resulting in a high working cost.
  • the present invention has been made in view of the above circumstances, and is a sanitary, labor-saving, simple operation using the minimum necessary salt, and has a uniform salt content and color tone, and is inexpensive and delicious. It is an object of the present invention to provide a method for producing dried goods in a stable and efficient manner.
  • the present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, sprayed or applied at least an aqueous solution in which salt was dissolved or a suspension in which salt was suspended, and allowed to adhere to food, Inexpensive, salty, uniform, inexpensive and salty products with uniform salt and color can be obtained stably and efficiently by using a minimum amount of salt and using a simple process with no hassle. They have found that they can be manufactured, and have completed the present invention.
  • aqueous solution in which salt is dissolved or a suspension in which salt is suspended is attached to the food by spraying or coating, and then the food is passed through a water-permeable film. And brought into contact with a water-absorbing substance.
  • the aqueous solution or suspension is sprayed by a spray method and adhered to the food.
  • the concentration of salt in the aqueous solution is preferably 5% by mass or more and a saturated salt concentration or less.
  • the concentration of salt in the suspension is preferably higher than the saturated salt concentration and 50% or less.
  • the food be contained in a container in a state of being in contact with the water-permeable film.
  • the salt is infiltrated into the food and simultaneously the moisture in the food is Is preferably brought into contact with a water-absorbing substance via a water-permeable film to perform dehydration.
  • the dried salted product produced by the production method of the present invention may be suitable as a sales form.
  • the production method of the present invention is particularly suitable when the food is fish.
  • the method for producing a salted dried product in a container according to the present invention is characterized in that at least an aqueous solution in which salt is dissolved or a suspension in which salt is suspended, a dehydration sheet, and food are stored in a container and sealed. And The method for producing a salted dried product in a container according to the present invention is particularly suitable when the food is fish.
  • an aqueous solution in which at least salt is dissolved or a suspension in which salt is suspended is adhered to the food by spraying or coating, and then the food is translucent. Because it comes into contact with the water-absorbing substance through the water-based film, it does not use excessive salt, and it uses the minimum amount of salt. Products can be manufactured stably.
  • the dried salted product of the present invention obtained by such a method has no variation in salt content and color tone for each food and each part of the food, and has a solid surface and is delicious.
  • FIG. 1 is a cross-sectional view showing one example of a container containing salt and salt according to the present invention.
  • aqueous solution in which salt is dissolved hereinafter referred to as saline
  • salt suspension a suspension in which salt is suspended
  • salt water or salt suspension water (hereinafter collectively referred to as “salt-containing water”) is attached to food by using a brush or the like containing salt-containing water to apply the salt-containing water to the surface of the food.
  • a method in which salt-containing water is sprayed onto the surface of food using a spray or the like is preferred because workability, hygiene, quantification, automation suitability are good, and a certain amount of salt-containing water can be easily attached. preferable.
  • the same salt-containing water is not repeatedly used as in the vertical salt method, and fresh salt-containing water is always in contact with food, so that the hygiene is extremely excellent.
  • the salt concentration of the saline is not particularly limited, but a high concentration is preferable.
  • concentration is high, the amount of salt solution used is small, so that the salt solution easily stays on the food surface, and is easily dehydrated in a short time later.
  • the preferred concentration is 5% by mass to saturated salt concentration, more preferably 10% by mass to saturated salt concentration.
  • the saturated salt concentration is 26.4% by mass (25).
  • a salt solution having a saturated salt concentration can be easily obtained as a supernatant of a salt solution tank filled with salt having a salt concentration equal to or higher than the saturated salt concentration.
  • a salt suspension containing additional salt may be used.
  • concentration of salt in the salt suspension water is preferably 50% or less. If it exceeds 50%, the fluidity of the salt suspension may decrease, making it difficult to handle.
  • Viable count contained in the salt-containing water is preferably less than 1 0 3 1 0 2 Z g or less is more preferable.
  • the salt-containing water may contain components other than salt.
  • Components other than salt include, for example, various seasonings such as fish sauce, kelp extract, sake, and sugar; umami components such as glycine (salt) and glutamic acid (salt) used as food additives; And an appropriate amount can be added. Further, by adding an antioxidant, the freshness of the food can be maintained for a longer time.
  • a method for removing water from the food surface a method using a gas such as compressed air to blow off the water from the food surface, a method using a cloth or paper, or the like may be used, but a dewatering sheet is preferably used.
  • the use of a dehydration sheet removes not only the water on the food surface but also the water inside, to a certain extent, so that the salt can effectively penetrate at a higher penetration rate.
  • the permeation of salt into the food is controlled so that the difference between the salt concentration of the salt-containing water and the salt concentration in the food becomes smaller on the food surface. It proceeds by replacing water with water in food. Therefore, if the water in the food is dehydrated in advance, the salt will effectively penetrate.
  • dewatering sheet those described below in which a water-absorbing substance is sandwiched between water-permeable films such as semipermeable membranes can be used.
  • the food is brought into contact with a water-absorbing substance through a water-permeable film, thereby dehydrating the water in the food, and Allows salt to penetrate and diffuse inside.
  • the water-permeable film is not particularly limited as long as it has a certain level of water resistance.
  • cellophane a laminate of cellophane and paper, polyvinyl alcohol film, collodion film, ethylene monoacetic acid
  • semi-permeable membranes such as vinyl copolymer oxide films.
  • polyvinyl alcohol films are preferred.
  • Examples of the water-absorbing substance include ash, a polymer absorbent, and a high osmotic pressure substance.
  • Examples of the polymeric absorbent include those generally used for sanitary products, disposable diapers, soil modifying agents, and the like. .
  • a polymerizable monomer which becomes water-soluble or becomes water-soluble by hydrolysis with respect to polysaccharides such as starch and cellulose, or an oligomer or a co-oligomer of this polymerizable monomer is graft-polymerized.
  • a hydrophilic polymer obtained by hydrolysis according to a three-dimensional structure with a crosslinking agent is obtained.
  • Examples of the polymerizable monomer include acrylic acid, methacrylic acid, maleic acid, derivatives thereof such as salts, esters, and amides, and acrylonitrile.
  • Examples of the polymer absorbent include polyalkylene oxides such as polyethylene oxide and propylene oxide, and N-vinyl compounds such as poly-N-vinylpyrrolidone, poly-N-pieracetamide, and poly-N-vinylformamide.
  • Polymers, derivatives of polyacrylic acid / polymethacrylic acid and its salts, esters, amides, and the like, and those having a three-dimensional structure of a hydrophilic polymer such as polyacrylamide with a crosslinking agent are exemplified.
  • polymeric water-absorbing agents can be used in the form of powder, fiber, etc., or in the form of being sandwiched or supported by pulp or non-woven fabric. More than osmotic pressure Examples include syrup, sugar, isomerized sugar, glucose, fructose, aqueous solutions of sugars such as mannitol, sorbitol, reduced starch syrup, glycerin, propylene glycol, and the like.
  • the above water-absorbing substances may be used alone or in combination of two or more.
  • a specific method of bringing food into contact with a water-absorbing substance through a water-permeable film is to wrap or sandwich the food with a water-permeable film such as cellophane, and then bury it in the ash.
  • a drying method may be used, a water-absorbing substance is sandwiched between water-permeable films, and a dehydration sheet that dehydrates food by using an osmotic pressure difference is used to sandwich or wrap food with the dehydration sheet. The method is preferred.
  • a specific dewatering sheet is preferably a polyvinyl alcohol film in which syrup is enclosed, and a commercially available dehydrating sheet is Pichit (registered trademark). Can be In this way, the food with salt-containing water attached to the food is brought into contact with a water-absorbing substance through a water-permeable film, so that the water and drip in the food are dehydrated, and the salt permeates and diffuses into the food. Can be done.
  • the food immediately after the salt-containing water is adhered thereto does not penetrate or diffuse into the food, unlike the food processed by the conventional salting method and the salting method using the salting method. Therefore, foods to which salt-containing water is attached by spraying or the like can be dehydrated and dried using methods such as sun-drying, which is a common method in the production of salt-dried products, and methods using a dryer. Before the salt-containing water adheres to the food, it will flow down along with the drip that exudes from the food due to the osmotic pressure difference between the food surface and the inside of the food, so that sufficient salt can be absorbed. Can not.
  • the dehydration ability can be controlled to a desired degree by appropriately adjusting the type and amount of the water-absorbing substance included in the dewatering sheet. Therefore, by using a dehydration sheet with an appropriate dehydration capacity, food will not be excessively dehydrated, and the degree of dehydration and color tone of each food will not vary.
  • the degree of drying and the salt concentration of the obtained dried salted product can be adjusted as desired. According to consumers' tastes, such as “dried thin salt”, it is possible to easily produce delicious and stable quality salt dried products without variation.Furthermore, food is brought into contact with a water-absorbing substance through a water-permeable film, The method of dehydration is preferable from the viewpoint of hygiene because it does not require food to be left outdoors, unlike sun drying, so that problems such as flies do not occur.
  • sun drying must be influenced by the weather, and depending on the weather conditions, products of a certain quality cannot be manufactured continuously, or the temperature becomes too high, causing discoloration or odor.
  • the method of contacting with a water-absorbing substance through a water-permeable film is not affected by the weather.
  • the method of contacting a water-absorbing substance through a water-permeable film can uniformly dehydrate the whole food, so that the surface of the dried salted product does not become hard.
  • the method of dewatering food by contacting it with a water-absorbing substance through a water-permeable film is more oxidative and lipid-peroxidant on the food surface than drying by a dryer, ash drying, and sun drying. Can reduce the production of bacteria and reduce the growth of bacteria. It is preferable because it can easily cope with food.
  • the time after the salt-containing water is attached to the food and the food is brought into contact with the water-absorbing substance through the water-permeable film there is no particular limitation on the time after the salt-containing water is attached to the food and the food is brought into contact with the water-absorbing substance through the water-permeable film.
  • the salt penetrates and diffuses into the food, which is different from the conventional vertical salt method and shaking salt method. There is no need to wait for a certain time.
  • the penetration of the salt into the food and the dehydration of the food are performed by removing the salt-containing water from the food.
  • the time for bringing the food with salt-containing water into contact with the water-absorbing substance through the water-permeable film depends on the amount of water retained by the food and the dehydrating ability of the water-absorbing substance used, but is usually 1 to 20. It is about an hour. Further, the temperature during the contact is appropriate from the viewpoint of hygiene and dehydration speed, and is preferably a temperature of from 15 to 2 and more preferably from 0 to 10 because it is a temperature at which neither fish nor salt water freezes. .
  • the processing plant After attaching salt-containing water to food at the processing plant, if the food is refrigerated and transported by means of transportation while in contact with the water-absorbing substance through the water-permeable film, the processing plant will be able to remove water. There is no need to provide space, and it is possible to deliver freshly dried salted products to consumers.
  • the salt concentration in the dried salted product thus obtained is not particularly limited, but is preferably 1 to 3% in consideration of taste.
  • the food may be separately seasoned with another seasoning.
  • the seasoning can be performed simultaneously with dehydration.
  • the seasoning may be applied in advance to the surface of the water-permeable film that comes in contact with the food, and immediately contacted with the food to which the salt-containing water has adhered.
  • the seasoning has already been exemplified as a seasoning that can be added to salt-containing water. Things and the like can be used as well.
  • the food to which the salt-containing water has adhered and which has been brought into contact with the water-absorbing substance via the water-permeable film is subsequently stored in a container such as a retail container in a state of being brought into contact with the water-permeable film. Is preferred.
  • the food After storing the food in a container in contact with the water-permeable film, during storage or transportation from the storage location to another location, the food is permeable to salt and water in the food is permeable at the same time. It is more preferable to dehydrate by contacting a water-absorbing substance through a film.
  • Containers include general containers, film containers such as vacuum packs, trays and heat-sealed sealing materials, foamed trays that are rolled and sealed while stretching a transparent resin film, and waterproof. Any of paper containers and bags can be used.
  • the food is stored in a container in contact with the water-permeable film, and is subsequently refrigerated and transported by means of transportation to complete the infiltration of salt into the food and the dehydration of the food during the distribution period
  • a salted product in a container that is, a sales form in which the salted product is stored in a container can be completed without any treatment after the product is shipped from the processing plant.
  • the use of a rigid water-permeable film allows the water-permeable film to also serve as a backing for supporting the food in the container. It is possible to provide a dried salted product in a container which is excellent in handling such as packing and display without using separately.
  • the food, the water-permeable film, and the water-absorbing substance can be stored in a container. It is more preferable in terms of productivity up to the provision.
  • the food that has been brought into contact with the water-absorbing substance via the water-permeable film is stored in a container in contact with the water-permeable film, and is stored or transported, for example, as shown in FIG. It is possible to obtain a salt-rich product in a container.
  • the dried salted product 10 in the container shown in Fig. 1 is a dehydrated sheet 12 and a portion of the food (dried salted product) 14 It is housed in a container 20 composed of a sealing material 16 and a tray 18 and is vacuum-sealed.
  • a dried salted product in a container as shown in FIG. 1 can be obtained, for example, by the following method. First, salt-containing water is adhered to food by the above method.
  • the food 14 is placed on the tray 18 provided with the storage section for storing the food exposed so that the food 18 is stored in the tray 18, and the dewatering sheet 12 is placed on the food 14.
  • the sealing material 16 is placed on the tray 18 so that the outer edge of the sealing material 16 is in contact with the outer edge of the tray 18, and then the vacuum is applied to the outer edge of the sealing material 16.
  • gas replacement with an inert gas such as nitrogen may be performed instead of vacuum suction.
  • the dehydration sheet 12 When placing the dehydration sheet 12 on the food 14, at least a part of the food 14 may be in contact with the dehydration sheet 12, but considering the salt penetration efficiency and the dehydration efficiency, the food 14 However, it is preferable that the dewatering sheet 12 is in contact with as large an area as possible.
  • seasonings such as herbs, pepper, soy sauce, and sake to the surface of the food 14 before installing the dehydrated sheet 12. You may.
  • a sealing material 16 was set on a work table, a dehydration sheet 12 was placed on the sealing material 16, and the dehydration sheet 1 Put food 14 with salt-containing water on top of 2 and place tray 18 so that dehydration sheet 12 and food 14 are stored, so that food 14 is stored in container 20 You may.
  • the salt-containing water is attached to the food 14, and then the dehydration sheet 12 is placed on the food 14, and the sealing material 1 is placed. 6 may be put on and sealed.
  • the dewatering sheet 12 on the tray 18 pour water containing salt, then place the food 14 on the tray 18, cover it with the sealing material 16, and seal it. You may seal it.
  • a step of attaching salt-containing water to the food is performed, and the food to which the salt-containing water is adhered is replaced on a tray or the like. In contrast to the need for a process, this method of placing food in a container filled with salt-containing water does not require a step of placing the food on a tray or the like.
  • such a method for producing a dried salted product involves attaching an aqueous solution in which at least salt is dissolved or a suspension in which salt is suspended to food, and then passing the food through a water-permeable film. Because it is brought into contact with water-absorbing substances, it does not use excessive salt, uses the minimum necessary salt, and produces stable salt-dried products of the desired salt with no variation in salt content and color tone for each food or site. can do. In addition, according to such a manufacturing method, it is not necessary to wait for a certain time after the salt is attached to the food, and the infiltration and dehydration of the salt can be immediately performed at the same time. Hassle-free and high productivity. Also, when salt suspension water is used as the salt-containing water, local discoloration of the food is suppressed as compared with the salted salt method.
  • the food used in such a production method is not particularly limited as long as it is generally processed into salted fish, but fish is preferably used.
  • Fish include, for example, horse mackerel, mackerel, saury, hockey, power trout, kingfisher, epodi, power lei.
  • Salted goods also include kusa. Example
  • aphid Approximately 100 g of aphid was sprayed with 8 ml of 25% by mass saline using a spray. Immediately after this, the aji was packed with a dehydration sheet (Pichit (registered trademark) manufactured by Showa Denko Plastic Products Co., Ltd.), and kept at 4 for 15 hours. The impregnation amount of salt per pigeon is about 1.8 g.
  • the package was opened, and the number of general viable bacteria of the obtained dried salted product was measured by a standard agar plate culture method, and it was 2 ⁇ 10 3 Zg.
  • Example 1 Thereafter, it was held with a dewatering sheet in the same manner as in Example 1.
  • the resulting 4 X 1 0 3 or 8 Deatta where the viable count salts interference products were measured in the same manner as in Example 1.
  • the dewatering sheet was placed in the deep drawing sheet containing section having a large number of receiving sections deeply drawn to 11 cm ⁇ 18 cm ⁇ 2 cm obtained from a transparent sheet having a thickness of 120 m. After injecting 4 mL of 50% salt suspension water with 50% salt concentration onto the dehydrated sheet using a , Place a 100 g open belly, cover the container with a cover film, vacuum-package, cut off the sheet and cover film except for the collar at each position of the container. The container was kept for a certain period of time to produce a dried salted product in a container.
  • the impregnated amount of salt per piglet removed from the container was about 1.8.
  • the result was 1 ⁇ 10 3 8.
  • the number of general viable bacteria of the dried salted product obtained shortly after the start of the operation was measured in the same manner as in Example 1, and it was 2 ⁇ 10 3 Z g.
  • a large amount of horse mackerel was salted for about 8 hours, and the salt-dried product obtained by treating the about 200-th horse mackerel was used to determine the general viable cell count. 1 and was measured in the same manner, an increase in the number of bacteria was observed with a 3 X 1 0 4 or Z g.

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  • Chemical & Material Sciences (AREA)
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  • Engineering & Computer Science (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
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  • Wood Science & Technology (AREA)
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Abstract

A process for producing a salted dried food such as fish or meat which aims at stably and efficiently producing a less expensive and delicious salted dried food having a uniform salt content and a uniform color hue by a sanitary, convenient and simple procedure with the use of sodium chloride in a minimum necessary amount. This process is characterized by comprising adhering at least an aqueous solution of sodium chloride dissolved therein or a suspension of sodium chloride to a food by spraying or coating and then bringing the food into contact with a water-absorbing material via a water-permeable film. It is particularly preferable to adhere the above-described aqueous solution or suspension to the food by spraying. This process is highly suitable in the case where the food is a fish.

Description

明 細 書 塩干品の製造方法および塩干品 技術分野  Description Manufacturing method of salted goods and salted goods Technical field
本発明は、 魚、 肉などの食品の塩干品を製造する方法に関する。  The present invention relates to a method for producing dried salted food products such as fish and meat.
本出願は、 特願 2002-32 1164および特願 2003— 362853に 基づくものであり、 これらの記載内容は本明細書の一部として取り込むものとす る。 背景技術  This application is based on Japanese Patent Application No. 2002-321164 and Japanese Patent Application No. 2003-362853, the contents of which are incorporated herein by reference. Background art
魚、 肉などの食品に塩をした後、 そのまま、 または水洗いしてから乾燥して得 られる塩干品は、 大量に消費されている。  Dried salted products obtained by salting foods such as fish and meat and then drying them as they are or after washing with water are consumed in large quantities.
食品に塩をする (以下、 食塩処理という。) 方法としては、 従来より、 食塩水に 食品を一定時間浸漬して食品に塩をしみ込ませる立て塩法と、 食品に粒子状の食 塩を直接振りかけて一定時間放置し、 食品に塩をしみ込ませる振り塩法とが知ら れている。 特に立て塩法は、 簡単な方法で大量の食品を処理できることから広く 実施されている。  Conventional methods of salting food (hereinafter referred to as salt treatment) include a standing salt method in which food is immersed in salt water for a certain period of time and salt is absorbed into the food, and particulate food salt is directly added to food. The salting method, in which salt is sprinkled and left for a certain period of time to soak the salt in food, is known. In particular, the standing salt method is widely used because it can process a large amount of food in a simple manner.
乾燥方法としては、 天日干し、 冷風干し、 温風干し、 灰干し、 浸透圧脱水など の方法があるが、 近年、 屋外での天日干しは衛生面から少なくなつてきており、 それに代わって、 水産加工場などの加工工場の屋内で温風乾燥機、 冷風乾燥機な どを用いて、 短時間で乾燥させることが多くなつている。 また、 その他に、 脱水 シートを使用した浸透圧脱水による乾燥方法も知られている (例えば、 特開昭 6 0— 130330号公報および齋藤利則, 「ピチットシ一ト」, 化学と教育, 社団 法人日本化学会, 2001年, 第 49巻, 第 1号, p. 1 1— 13参照。)。 さら に最近では、 特に魚の場合、 一夜千し法などで製造された生干しと呼ばれる塩干 品が消費者に食味の点から好まれていて、 振り塩法または立て塩法で食塩処理さ れた後、 脱水シートで脱水、 乾燥する生干しの製造方法も開示されている (例え ば、 特開昭 60 - 130330号公報参照。)。 しかしながら、 食塩水に食品を一定時間浸漬する立て塩法で食品に食塩処理す ると、 浸漬時間の経過にともなって、 食品からドリップが滲み出るため、 食塩水 が希釈されて塩分濃度が経時的に低下するという問題があった。 また、 ドリップ により食塩水が汚染されてしまうことも懸念されていた。 Drying methods include sun drying, cold air drying, hot air drying, ash drying, and osmotic dehydration.In recent years, outdoor sun drying has become less and less hygienic. Drying in a short period of time using hot air dryers, cold air dryers, etc., is becoming increasingly common in processing factories and other processing plants. In addition, a drying method by osmotic pressure dehydration using a dewatering sheet is also known (for example, Japanese Patent Application Laid-Open No. Sho 60-130330 and Toshinori Saito, "Phitit Sheet", Chemistry and Education, Japan Corporation) Chemical Society, 2001, Vol. 49, No. 1, p. 11-13.) In recent years, especially in the case of fish, salted and dried products, which are produced by the overnight method, etc., are preferred by consumers in terms of taste, and salted by the salting method or the salting method. Thereafter, a method of producing a dried noodle that is dehydrated and dried using a dehydration sheet is also disclosed (for example, see JP-A-60-130330). However, if the food is treated with salt by the vertical salt method, in which the food is immersed in saline for a certain period of time, the drip will ooze out of the food as the immersion time elapses. There was a problem that it was lowered. There was also concern that saline would be contaminated by drip.
そのため立て塩法においては、 頻繁に食塩水を交換しつつ食塩を追加したり、 さらには、 食塩水を加熱等により殺菌したりするなどの作業が必要であり、 作業 に手間がかかった。 また、 このように食塩水を頻繁に交換すると、 大量の食塩が 必要となり、 特に食品のおいしさ追求のために特定の高価な塩が使用されている 場合には、 塩干品のコストアップにつながるという問題があった。 さらに、 食塩 水の交換にともなって高濃度 B O D排水が発生するため、 コスト面に加え、 環境 面からも問題があった。  Therefore, in the standing salt method, it is necessary to add salt while frequently changing the salt solution, and to sterilize the salt solution by heating or the like, which is troublesome. In addition, frequent replacement of salt water in this way requires a large amount of salt, and this can increase the cost of dried salted products, especially when certain expensive salts are used to pursue the deliciousness of food. There was a problem of being connected. In addition, the exchange of saline solution generates high-concentration BOD wastewater, which poses environmental and environmental problems in addition to cost.
一方、 振り塩法では、 上述したような立て塩法が有する問題は発生しないもの の、 粒子状の食塩を用いる方法であるために、 食品全体に均一に食塩処理をする ことが難しく、 部位によってばらついたり、 食品ごとにばらついてしまうことも 多かった。 その結果、 得られる塩干品ごと、 あるいは、 1つの塩干品の部位ごと に塩分濃度が異なったり、 蛋白変性により表面の色調が異なったりする問題があ つた。 このような問題は、 たとえ振り塩の作業を機械化した場合でも解消が困難 であり、 また、 人手により行う場合には、 熟練の作業者を必要とし、 作業コスト が高くなるという欠点があつた。  On the other hand, the salting method does not have the above-mentioned problems of the vertical salting method, but because it uses particulate salt, it is difficult to uniformly treat the whole food with salt. In many cases, they varied from food to food. As a result, there was a problem that the salt concentration differs for each obtained dried product or for each portion of one dried product, and the color tone of the surface differs due to protein denaturation. Such a problem is difficult to solve even if the work of shaking salt is mechanized, and if it is performed manually, a skilled worker is required, resulting in a high working cost.
さらに、 従来の立て塩法や振り塩法においては、 塩分を食品にしみ込ませるた めには、 食塩処理した後に一定時間保持する必要があった。 また、 この保持する 時間を短縮するために過剰な食塩が使用される傾向にあり、 高価な塩が使用され る場合にはコストアップにつながった。 また、 過剰な食塩が使用されると、 真水 または淡塩水で洗う塩抜き工程が別途必要となることもあり、 コスト面とともに 、 作業の効率性に問題があった。 発明の開示  Furthermore, in the conventional vertical salting method and the shaking salt method, it is necessary to hold the salt for a certain period after the salt treatment in order to impregnate the salt into the food. Also, excess salt tends to be used to shorten the holding time, which leads to an increase in cost when expensive salt is used. In addition, if excessive salt is used, a separate desalting step of washing with fresh water or fresh saline may be required, which has led to problems in cost and work efficiency. Disclosure of the invention
本発明は上記事情に鑑みてなされたもので、 必要最小限の食塩を使用した衛生 的で手間がかからない簡単な作業で、 塩分や色調が均一であり、 安価で美味な塩 干品を、 安定かつ効率的に製造できる方法を提供することを課題とする。 The present invention has been made in view of the above circumstances, and is a sanitary, labor-saving, simple operation using the minimum necessary salt, and has a uniform salt content and color tone, and is inexpensive and delicious. It is an object of the present invention to provide a method for producing dried goods in a stable and efficient manner.
本発明者らは、 上記課題を解決するために鋭意研究を重ねた結果、 少なくとも 食塩が溶解した水溶液または食塩が懸濁された懸濁液を散布または塗布して食品 に付着させ、 その後、 特定の方法で脱水することにより、 必要最小限の食塩を使 用した衛生的で手間がかからない簡単な作業で、 塩分や色調が均一であって安価 で美味な塩干品を、 安定かつ効率的に製造できることを見出し、 本発明を完成す るに至った。  The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, sprayed or applied at least an aqueous solution in which salt was dissolved or a suspension in which salt was suspended, and allowed to adhere to food, Inexpensive, salty, uniform, inexpensive and salty products with uniform salt and color can be obtained stably and efficiently by using a minimum amount of salt and using a simple process with no hassle. They have found that they can be manufactured, and have completed the present invention.
本発明の塩干品の製造方法は、 食品に、 少なくとも食塩が溶解した水溶液また は食塩が懸濁された懸濁液を散布または塗布により付着させた後、 該食品を、 透 水性フィルムを介して吸水性物質に接触させることを特徴とする。  In the method for producing a dried salt product of the present invention, at least an aqueous solution in which salt is dissolved or a suspension in which salt is suspended is attached to the food by spraying or coating, and then the food is passed through a water-permeable film. And brought into contact with a water-absorbing substance.
ここで、 前記水溶液または懸濁液を、 スプレー法で散布して前記食品に付着さ せることが好ましい。  Here, it is preferable that the aqueous solution or suspension is sprayed by a spray method and adhered to the food.
前記水溶液中の食塩の濃度は 5質量%以上、 飽和食塩濃度以下であることが好 ましい。  The concentration of salt in the aqueous solution is preferably 5% by mass or more and a saturated salt concentration or less.
前記懸濁液中の食塩の濃度は、 飽和食塩濃度より大きく、 5 0 %以下であるこ とが好ましい。  The concentration of salt in the suspension is preferably higher than the saturated salt concentration and 50% or less.
また、 前記食品を、 前記透水性フィルムに接触させた状態で容器に収容するこ とが好ましい。 ここで、 前記食品を、 前記透水性フィルムに接触させた状態で容 器に収容した後、 保管中または収容場所から他の場所に運搬中に、 食品に食塩を 浸透させると同時に食品中の水分を透水性フィルムを介して吸水性物質に接触さ せて脱水することが好ましい。  Further, it is preferable that the food be contained in a container in a state of being in contact with the water-permeable film. Here, after accommodating the food in the container in a state of being in contact with the water-permeable film, during storage or transport from the accommodation place to another place, the salt is infiltrated into the food and simultaneously the moisture in the food is Is preferably brought into contact with a water-absorbing substance via a water-permeable film to perform dehydration.
本発明の製造方法で製造された塩干品は、 販売形態として好適となりうる。 本発明の製造方法は、 食品が魚である場合に特に適している。  The dried salted product produced by the production method of the present invention may be suitable as a sales form. The production method of the present invention is particularly suitable when the food is fish.
本発明の容器入り塩干品の製造方法は、 少なくとも食塩が溶解した水溶液また は食塩が懸濁された懸濁液と、 脱水シートと、 食品とを容器に収容し、 封をする ことを特徴とする。 本発明の容器入り塩干品の製造方法は、 食品が魚である場合 に特に適している。  The method for producing a salted dried product in a container according to the present invention is characterized in that at least an aqueous solution in which salt is dissolved or a suspension in which salt is suspended, a dehydration sheet, and food are stored in a container and sealed. And The method for producing a salted dried product in a container according to the present invention is particularly suitable when the food is fish.
本発明の塩干品の製造方法は、 食品に少なくとも食塩が溶解した水溶液または 食塩が懸濁された懸濁液を散布または塗布により付着させた後、 この食品を、 透 水性フィルムを介して吸水性物質に接触させるので、 過剰な食塩を使用せず、 必 要最小限の食塩で、 食品ごと、 あるいは部位ごとに塩分、 色調にばらつきがなく 、 所望の塩分の塩干品を安定に製造することができる。 また、 本発明の製造方法 によれば、 食品に食塩を付着させた後、 一定時間をおく必要がなく、 食塩の浸透 と脱水とを直ちに同時進行させることができるため、 衛生的で、 手間がかからず 生産性にも優れる。 In the method for producing a dried salt product of the present invention, an aqueous solution in which at least salt is dissolved or a suspension in which salt is suspended is adhered to the food by spraying or coating, and then the food is translucent. Because it comes into contact with the water-absorbing substance through the water-based film, it does not use excessive salt, and it uses the minimum amount of salt. Products can be manufactured stably. In addition, according to the production method of the present invention, it is not necessary to wait for a certain time after the salt is attached to the food, and the penetration and dehydration of the salt can be immediately proceeded simultaneously. It is excellent in productivity as well.
このような方法で得られた本発明の塩干品は、 食品ごと、 食品の部位ごとに塩 分、 色調のばらつきがなく、 表面が固くなく美味である。 図面の簡単な説明  The dried salted product of the present invention obtained by such a method has no variation in salt content and color tone for each food and each part of the food, and has a solid surface and is delicious. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明による、 塩千品が容器に収容されてなる容器入り塩千品の一例 を示す断面図である。 発明を実施するための最良の形態  FIG. 1 is a cross-sectional view showing one example of a container containing salt and salt according to the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の好適な実施の形態について説明する。  Hereinafter, preferred embodiments of the present invention will be described.
本発明の塩干品の製造方法では、 少なくとも食塩が溶解した水溶液 (以下、 食 塩水という。) または食塩が懸濁された懸濁液 (以下、 食塩懸濁水という。) を散 布または塗布により食品に付着させた後、 この食品を、 透水性フィルムを介して 吸水性物質に接触させ、 食品中の水分を脱水するとともに、 塩分を食品中に浸透 、 拡散させる。  In the method for producing a dried salt product of the present invention, at least an aqueous solution in which salt is dissolved (hereinafter referred to as saline) or a suspension in which salt is suspended (hereinafter referred to as salt suspension) is sprayed or applied. After adhering to the food, the food is brought into contact with a water-absorbing substance through a water-permeable film to dehydrate water in the food, and to permeate and diffuse salt into the food.
ここで食塩水あるいは食塩懸濁水 (以下、 これらを併せて食塩含有水という。 ) を、 食品に付着させる方法としては、 食塩含有水を含ませた刷毛などを用いて 食塩含有水を食品の表面に塗布する方法、 スプレーなどを用いて食塩含有水を食 品の表面に散布して吹き付ける方法などが挙げられる。 これらの方法のなかでは 、 作業性、 衛生性、 定量性、 オートメーション適性が良く、 一定量の食塩含有水 を容易に付着させることができることから、 スプレーを用いて食塩含有水を散布 するスプレー法が好ましい。 スプレー法では、 立て塩法のように同一の食塩含有 水が繰り返し使用されることなく、 常に新しい食塩含有水が食品に接触するので 、 衛生性に極めて優れる。 また、 スプレー法では、 霧状に噴霧して散布すること となるので、 より効果的に、 1つの塩干品の部位ごとに塩分濃度が異なったり、 蛋白変性により表面の色調が異なったり、 さらには、 塩干品ごとに塩分濃度がば らついたりすることを抑制できる。 Here, salt water or salt suspension water (hereinafter collectively referred to as “salt-containing water”) is attached to food by using a brush or the like containing salt-containing water to apply the salt-containing water to the surface of the food. And a method in which salt-containing water is sprayed onto the surface of food using a spray or the like. Among these methods, the spray method of spraying salt-containing water using a spray is preferred because workability, hygiene, quantification, automation suitability are good, and a certain amount of salt-containing water can be easily attached. preferable. In the spray method, the same salt-containing water is not repeatedly used as in the vertical salt method, and fresh salt-containing water is always in contact with food, so that the hygiene is extremely excellent. In the spray method, spray in the form of a mist and spray Therefore, more effectively, the salt concentration differs for each part of one salted product, the color tone of the surface differs due to protein denaturation, and the salt concentration varies for each salted product Can be suppressed.
ここで食塩水の食塩濃度としては特に制限はないが、 高濃度であることが好ま しい。 高濃度であると、 食塩水としての使用量が少なくて済むため、 食塩水が食 品の表面に留まりやすく、 また、 後に短時間で脱水しやすい。 好ましい濃度は、 5質量%〜飽和食塩濃度で、 より好ましくは 1 0質量%〜飽和食塩濃度である。 なお、 飽和食塩濃度は 2 6 . 4質量% ( 2 5 ) である。  Here, the salt concentration of the saline is not particularly limited, but a high concentration is preferable. When the concentration is high, the amount of salt solution used is small, so that the salt solution easily stays on the food surface, and is easily dehydrated in a short time later. The preferred concentration is 5% by mass to saturated salt concentration, more preferably 10% by mass to saturated salt concentration. The saturated salt concentration is 26.4% by mass (25).
飽和食塩濃度の食塩水は、 飽和食塩濃度以上の食塩が投入された食塩水タンク の上澄みとして、 容易に得ることができる。  A salt solution having a saturated salt concentration can be easily obtained as a supernatant of a salt solution tank filled with salt having a salt concentration equal to or higher than the saturated salt concentration.
また、 飽和食塩濃度を超える食塩濃度が必要な場合には、 さらに食塩を加えた 食塩懸濁水とすればよい。 食塩懸濁水中の食塩の濃度は、 5 0 %以下とすること が好ましい。 5 0 %を超えると食塩懸濁水の流動性が低下し、 取り扱いにくくな る可能性がある。  If a salt concentration higher than the saturated salt concentration is required, a salt suspension containing additional salt may be used. The concentration of salt in the salt suspension water is preferably 50% or less. If it exceeds 50%, the fluidity of the salt suspension may decrease, making it difficult to handle.
食塩含有水に含まれる一般生菌数は 1 0 3個 未満が好ましく、 1 0 2個 Z g 以下がより好ましい。 Viable count contained in the salt-containing water is preferably less than 1 0 3 1 0 2 Z g or less is more preferable.
また、 食塩含有水には、 食塩以外の成分が含まれていてもよい。 食塩以外の成 分としては、 例えば、 魚醤、 昆布エキス、 酒、 砂糖などの各種調味料、 食品添加 物として用いられるグリシン (塩)、 グルタミン酸(塩) などのアミノ酸からなる 旨み成分、 香料などが挙げられ、 適量を添加することができる。 また、 酸化防止 剤を添加して、 食品の鮮度をより長時間保持させることもできる。  In addition, the salt-containing water may contain components other than salt. Components other than salt include, for example, various seasonings such as fish sauce, kelp extract, sake, and sugar; umami components such as glycine (salt) and glutamic acid (salt) used as food additives; And an appropriate amount can be added. Further, by adding an antioxidant, the freshness of the food can be maintained for a longer time.
また、 食塩含有水を食品に付着させる前には、 食品の少なくとも表面の水分を 除去しておくことが好ましい。  Before attaching the salt-containing water to the food, it is preferable to remove water from at least the surface of the food.
食品表面の水分を除去する方法としては、 圧縮空気などの気体を使用し、 食品 表面の水分を吹き飛ばす方法、 布や紙で拭き取る方法などでもよいが、 好ましく は脱水シートを使用する。 脱水シートを使用すると、 食品表面の水分だけでなく 、 内部の水分もある程度除去されるため、 より大きな浸透速度で効果的に食塩が 浸透していく。 すなわち、 食塩の食品中への浸透は、 食品表面において、 食塩含 有水の食塩濃度と、 食品中の食塩濃度との差がより小さくなるように、 食塩含有 水と食品中の水分とが置換されることにより進行する。 よって、 あらかじめ、 食 品中の水分が脱水されていると、 食塩が効果的に浸透する。 As a method for removing water from the food surface, a method using a gas such as compressed air to blow off the water from the food surface, a method using a cloth or paper, or the like may be used, but a dewatering sheet is preferably used. The use of a dehydration sheet removes not only the water on the food surface but also the water inside, to a certain extent, so that the salt can effectively penetrate at a higher penetration rate. In other words, the permeation of salt into the food is controlled so that the difference between the salt concentration of the salt-containing water and the salt concentration in the food becomes smaller on the food surface. It proceeds by replacing water with water in food. Therefore, if the water in the food is dehydrated in advance, the salt will effectively penetrate.
脱水シートとしては、 半透膜などの透水性フィルムの間に吸水性物質が挟まれ た後述の形態のものなどが使用できる。  As the dewatering sheet, those described below in which a water-absorbing substance is sandwiched between water-permeable films such as semipermeable membranes can be used.
このようにして食品に、 好ましくはスプレー法で食塩含有水を付着させた後、 この食品を、 透水性フィルムを介して吸水性物質に接触させることにより、 食品 中の水分を脱水するとともに、 食品内部への食塩の浸透、 拡散を行わせる。  After the salt-containing water is adhered to the food in this manner, preferably by a spray method, the food is brought into contact with a water-absorbing substance through a water-permeable film, thereby dehydrating the water in the food, and Allows salt to penetrate and diffuse inside.
透水性フイルムとしては、 ある程度の耐水性を有しているものであれば特に限 定はなく > 具体的には、 セロハン、 セロハンと紙の積層体、 ポリビニルアルコ一 ルフィルム、 コロジオン膜、 エチレン一酢酸ビニル共重合体鹼化物フィルムなど の半透膜が挙げられ、 これらのうちでは、 ポリビニルアルコールフィルムが好ま しい。  The water-permeable film is not particularly limited as long as it has a certain level of water resistance. Specifically, cellophane, a laminate of cellophane and paper, polyvinyl alcohol film, collodion film, ethylene monoacetic acid Examples thereof include semi-permeable membranes such as vinyl copolymer oxide films. Of these, polyvinyl alcohol films are preferred.
吸水性物質としては、 灰、 高分子吸収剤、 高浸透圧物質などが挙げられ、 高分 子吸収剤としては、 一般に、 生理用品、 紙おむつ、 土壌改質剤などに使用される ものが例示できる。 具体的には、 澱粉、 セルロースなどのような多糖類に対して 、 水溶性または加水分解により水溶性となる重合性モノマー、 またはこの重合性 モノマーのオリゴマー、 コオリゴマーをグラフ卜重合させ、 必要に応じて加水分 解させて得られた親水性ポリマーを、 架橋剤によって三次元構造としたものが举 げられる。 なお、 重合性モノマ一としては、 アクリル酸、 メタクリル酸、 マレイ ン酸、 これらの塩やエステル、 アミドなどの誘導体、 アクリロニトリルなどが例 示できる。 さらに高分子吸収剤としては、 ポリエチレンォキシド、 ポリプロピレ ンォキシドなどのポリアルキレンォキシド、ポリ一 N—ビニルピロリドン、ポリ - N -ピエルァセトアミド、ポリ—N—ビニルホルムアミドなどの N—ビニル化合物 の重合体、 ポリアクリル酸ゃポリメタクリル酸およびその塩、 エステル、 アミド などの誘導体、 ポリアクリルアミドなどの親水性ポリマーを架橋剤によって三次 元構造としたものが挙げられる。 これらの高分子吸水剤は、 粉状、 繊維状などの 形態で、 あるいは、 パルプゃ不織布で挟持されたり担持された形態で使用できる 高浸透圧物質としては、 I M P a以上、 好ましくは 5 M P a以上の浸透圧を有 する水飴、 砂糖、 異性化糖、 グルコース、 フラクトース、 マンニトール、 ソルビ トール、 還元水飴などの糖類の水溶液や、 グリセリン、 プロピレングリコールな どが挙げられる。 Examples of the water-absorbing substance include ash, a polymer absorbent, and a high osmotic pressure substance. Examples of the polymeric absorbent include those generally used for sanitary products, disposable diapers, soil modifying agents, and the like. . Specifically, a polymerizable monomer which becomes water-soluble or becomes water-soluble by hydrolysis with respect to polysaccharides such as starch and cellulose, or an oligomer or a co-oligomer of this polymerizable monomer is graft-polymerized. A hydrophilic polymer obtained by hydrolysis according to a three-dimensional structure with a crosslinking agent is obtained. Examples of the polymerizable monomer include acrylic acid, methacrylic acid, maleic acid, derivatives thereof such as salts, esters, and amides, and acrylonitrile. Examples of the polymer absorbent include polyalkylene oxides such as polyethylene oxide and propylene oxide, and N-vinyl compounds such as poly-N-vinylpyrrolidone, poly-N-pieracetamide, and poly-N-vinylformamide. Polymers, derivatives of polyacrylic acid / polymethacrylic acid and its salts, esters, amides, and the like, and those having a three-dimensional structure of a hydrophilic polymer such as polyacrylamide with a crosslinking agent are exemplified. These polymeric water-absorbing agents can be used in the form of powder, fiber, etc., or in the form of being sandwiched or supported by pulp or non-woven fabric. More than osmotic pressure Examples include syrup, sugar, isomerized sugar, glucose, fructose, aqueous solutions of sugars such as mannitol, sorbitol, reduced starch syrup, glycerin, propylene glycol, and the like.
以上の吸水性物質は、 1種単独で使用しても、 2種以上を併用してもよい。 食品を、 透水性フィルムを介して吸水性物質に接触させる具体的な方法として は、 セロハンなどの透水性フィルムで食品を包んだり、 挾んだりした後、 これを 灰の中に埋める、 いわゆる灰干し法などでもよいが、 透水性フィルムの間に吸水 性物質が挟まれて構成され、 浸透圧差により食品を脱水する脱水シ一トを使用し 、 この脱水シートで食品を挟んだり、 包んだりする方法が好ましい。  The above water-absorbing substances may be used alone or in combination of two or more. A specific method of bringing food into contact with a water-absorbing substance through a water-permeable film is to wrap or sandwich the food with a water-permeable film such as cellophane, and then bury it in the ash. Although a drying method may be used, a water-absorbing substance is sandwiched between water-permeable films, and a dehydration sheet that dehydrates food by using an osmotic pressure difference is used to sandwich or wrap food with the dehydration sheet. The method is preferred.
脱水シートを使用すると、 食塩含有水が付着した食品を包んだり、 挟んだりし た状態で、 低温下に放置するだけでよく、 灰干し法などに比べて作業工程が少な くてすむ。 作業工程が少ないと、 食品をより衛生的に保てることからも好ましい 具体的な脱水シートとしては、 ポリビニルアルコールフィルムに水飴を封入し たものが好ましく、 市販のものとしてはピチット (登録商標) が挙げられる。 このように食品に食塩含有水を付着させた食品を、 透水性フィルムを介して吸 水性物質に接触させることにより、 食品中の水分、 ドリップを脱水しながら、 食 品内部へ食塩を浸透、 拡散させることができる。  The use of a dewatering sheet requires only that the food with salt-containing water be wrapped or sandwiched and left at a low temperature, requiring fewer work processes than the ash drying method. If the number of working steps is small, it is also preferable because the food can be kept more hygienic. A specific dewatering sheet is preferably a polyvinyl alcohol film in which syrup is enclosed, and a commercially available dehydrating sheet is Pichit (registered trademark). Can be In this way, the food with salt-containing water attached to the food is brought into contact with a water-absorbing substance through a water-permeable film, so that the water and drip in the food are dehydrated, and the salt permeates and diffuses into the food. Can be done.
すなわち、 食塩含有水を付着させた直後の食品は、 従来の立て塩法、 振り塩法 で食塩処理された食品とは異なり、 食品の内部まで食塩が浸透、 拡散していない 。 よって、 スプレー法などで食塩含有水を付着させた食品を、 塩干品の製造にお いて一般的な方法である天日干しや、 乾燥機を使用する方法などで脱水、 乾燥す ると、 表面に付着した食塩含有水は、 食品中に浸透する前に、 食品表面と食品内 部との浸透圧差に起因して食品からしみ出てくるドリップとともに流れ落ちてし まい、 十分に塩分をしみ込ませることができない。 しかしながら、 脱水シートを 使用するなどして、 透水性フィルムを介して食品を吸水性物質に接触させると、 しみ出てきたドリップを直ちに吸収することができる。 また、 半透膜の間に吸水 性物質が挟まれた形態の脱水シートを使用すると、 食品に付着した食塩含有水中 の食塩は半透膜をほとんど透過せず食品側に残り、 水分のみが脱水シートに吸収 されるため、 食品に付着した食塩含有水中の食塩の大部分を食品に効率的に取り 込ませることができる。 よって、 過剰な食塩含有水を使用せず、 必要最小限の量 の食塩含有水を付着させることで、 適当な量の塩分がしみ込んだ塩干品を製造す ることができる。 また、 従来のように過剰な食塩水を使用する必要がないので、 塩抜き工程も不要とすることが可能となる。 In other words, the food immediately after the salt-containing water is adhered thereto does not penetrate or diffuse into the food, unlike the food processed by the conventional salting method and the salting method using the salting method. Therefore, foods to which salt-containing water is attached by spraying or the like can be dehydrated and dried using methods such as sun-drying, which is a common method in the production of salt-dried products, and methods using a dryer. Before the salt-containing water adheres to the food, it will flow down along with the drip that exudes from the food due to the osmotic pressure difference between the food surface and the inside of the food, so that sufficient salt can be absorbed. Can not. However, when the food is brought into contact with the water-absorbing substance through the water-permeable film, such as by using a dewatering sheet, the exuded drip can be immediately absorbed. In addition, if a dewatering sheet with a water-absorbing substance sandwiched between semipermeable membranes is used, salt in salt-containing water that adheres to food hardly permeates the semipermeable membrane and remains on the food side, and only water is dehydrated. Absorb in sheet Therefore, most of the salt in the salt-containing water attached to the food can be efficiently incorporated into the food. Therefore, a salt-dried product containing an appropriate amount of salt can be manufactured by adhering a minimum amount of salt-containing water without using excessive salt-containing water. In addition, since it is not necessary to use an excessive amount of saline as in the conventional case, it is possible to eliminate the need for a desalting step.
また、 脱水シートを使用する場合、 脱水シートの備える吸水性物質の種類、 量 などを適宜調整することによつて脱水能力を所望の程度に制御できる。 よって、 適切な脱水能力の脱水シートを使用することによって、 食品を脱水しすぎたり、 食品ごとに脱水の程度、 色調がばらついてしまうことがない。  When a dewatering sheet is used, the dehydration ability can be controlled to a desired degree by appropriately adjusting the type and amount of the water-absorbing substance included in the dewatering sheet. Therefore, by using a dehydration sheet with an appropriate dehydration capacity, food will not be excessively dehydrated, and the degree of dehydration and color tone of each food will not vary.
さらに、 このように脱水シートの脱水能力とともに、 食品に付着させる食塩含 有水の濃度や量も同時に管理することによって、 得られる塩干品の乾燥度合い、 塩分濃度を所望に調節できるので、 例えば 「薄塩の生干し」 など消費者の好みに 添い、 美味で安定した品質の塩干品を容易にばらつきなく製造することができる また、 食品を、 透水性フィルムを介して吸水性物質に接触させ、 脱水する方法 は、 天日干しのように、 屋外に食品を放置する必要がないため、 ハエが集るなど の問題が発生せず、 衛生面からも好ましい。 さらに、 天日干しでは、 天候の影響 を受けざるを得ず、 気象条件によっては、 一定品質の製品を継続的に製造できな い場合や、 気温が高くなりすぎて、 変色したり臭気を発生したりする場合がある が、 透水性フィルムを介して吸水性物質に接触させる方法では、 天候の影響を受 けることがない。  Furthermore, by simultaneously controlling the concentration and amount of the salt-containing water to be attached to the food as well as the dewatering capacity of the dewatering sheet, the degree of drying and the salt concentration of the obtained dried salted product can be adjusted as desired. According to consumers' tastes, such as “dried thin salt”, it is possible to easily produce delicious and stable quality salt dried products without variation.Furthermore, food is brought into contact with a water-absorbing substance through a water-permeable film, The method of dehydration is preferable from the viewpoint of hygiene because it does not require food to be left outdoors, unlike sun drying, so that problems such as flies do not occur. Furthermore, sun drying must be influenced by the weather, and depending on the weather conditions, products of a certain quality cannot be manufactured continuously, or the temperature becomes too high, causing discoloration or odor. However, the method of contacting with a water-absorbing substance through a water-permeable film is not affected by the weather.
また、 乾燥機を使用する方法では、 冷風や熱風に曝された食品の表面のみが急 速に乾燥して固くなって、 得られる塩干品の歯ごたえが悪くなつてしまい、 消費 者に好まれない場合もあるが、 透水性フィルムを介して吸水性物質に接触させる 方法では、 食品全体から均一に脱水することができるので、 得られる塩干品の表 面が固くなることはない。  In addition, in the method using a dryer, only the surface of food exposed to cold or hot air dries quickly and becomes hard, and the resulting salted product becomes less chewy, which is preferred by consumers. In some cases, the method of contacting a water-absorbing substance through a water-permeable film can uniformly dehydrate the whole food, so that the surface of the dried salted product does not become hard.
さらに、 食品を、 透水性フィルムを介して吸水性物質に接触させ、 脱水する方 法は、 乾燥機、 灰干し、 天日干しによる乾燥に比べて、 食品の表面での酸化およ び過酸化脂質の生成を抑制し、 菌の繁殖を少なくすることができ、 また、 少量の 食品にも容易に対応できるため好ましい。 Furthermore, the method of dewatering food by contacting it with a water-absorbing substance through a water-permeable film is more oxidative and lipid-peroxidant on the food surface than drying by a dryer, ash drying, and sun drying. Can reduce the production of bacteria and reduce the growth of bacteria. It is preferable because it can easily cope with food.
なお、 このような製造方法において、 食品に食塩含有水を付着させた後、 透水 性フィルムを介して吸水性物質に接触させるまでの時間には特に制限はないが、 透水性フィルムを介して吸水性物質に接触させることによって、 単に食品が脱水 されるだけでなく、 食塩が食品に浸透、 拡散するので、 従来の立て塩法や振り塩 法の場合と異なり、 食塩含有水を付着させた後に一定時間をおく必要はない。 このように食品に食塩含有水を付着させた後、 直ちに透水性フィルムを介して 吸水性物質に接触させる方法によれば、 食塩の食品中への浸透と食品の脱水とを 、 食塩含有水を付着させた直後に開始できるので、 作業効率の向上、 作業時間の 短縮ができ、 生産性が向上するうえ、 立て塩法や振り塩法の場合のように、 食塩 処理をした後の食品を一定時間放置するためのスペースを確保する必要もない。 食塩含有水が付着した食品を、 透水性フィルムを介して吸水性物質に接触させ る時間は、 食品が保持する水分量と、 用いる吸水性物質の脱水能力にもよるが、 通常 1〜 2 0時間程度である。 また、 接触させている間の温度は、 衛生面、 脱水 速度から適切であり、 魚、 塩水ともに凍らない温度であることなどから、 一 5で 〜2 が好ましく、 さらには 0 〜 1 0 が好ましい。  In such a production method, there is no particular limitation on the time after the salt-containing water is attached to the food and the food is brought into contact with the water-absorbing substance through the water-permeable film. In addition to simply dehydrating the food by contact with the acidic substance, the salt penetrates and diffuses into the food, which is different from the conventional vertical salt method and shaking salt method. There is no need to wait for a certain time. According to the method of immediately adhering the salt-containing water to the food and then contacting the food with the water-absorbing substance through the water-permeable film, the penetration of the salt into the food and the dehydration of the food are performed by removing the salt-containing water from the food. Since it can be started immediately after the application, the work efficiency can be improved, the work time can be shortened, the productivity can be improved, and the food after salt treatment as in the case of the vertical salt method and the shaking salt method can be kept constant There is no need to reserve space for leaving for a while. The time for bringing the food with salt-containing water into contact with the water-absorbing substance through the water-permeable film depends on the amount of water retained by the food and the dehydrating ability of the water-absorbing substance used, but is usually 1 to 20. It is about an hour. Further, the temperature during the contact is appropriate from the viewpoint of hygiene and dehydration speed, and is preferably a temperature of from 15 to 2 and more preferably from 0 to 10 because it is a temperature at which neither fish nor salt water freezes. .
また、 加工工場で食品に食塩含有水を付着させた後、 食品を、 透水性フィルム を介して吸水性物質に接触させた状態で交通手段による冷蔵輸送を行えば、 加工 工場に脱水のためのスペースを設ける必要がなく、 しかも消費者へ鮮度の高い塩 干品を届けることができる。  Also, after attaching salt-containing water to food at the processing plant, if the food is refrigerated and transported by means of transportation while in contact with the water-absorbing substance through the water-permeable film, the processing plant will be able to remove water. There is no need to provide space, and it is possible to deliver freshly dried salted products to consumers.
このようにして得られた塩干品中の食塩濃度は特に規定されるものではないが 、 食味を考慮すると 1〜3 %とすることが好ましい。  The salt concentration in the dried salted product thus obtained is not particularly limited, but is preferably 1 to 3% in consideration of taste.
また、 食品に食塩含有水を付着させた後、 透水性フィルムを介して吸水性物質 に接触させる前や接触させた後に、 別途、 食品に他の調味料で味付けをしても構 わない。 特に、 調味料を、 食塩含有水とともに食品に付着させ、 その後、 透水性 フィルムを介して吸水性物質に接触させると、 脱水と同時に味付けも行える。 ま た、 調味料の種類によっては、 あらかじめ透水性フィルムにおける食品との接触 面に調味料を塗布しておき、 直ちに、 食塩含有水の付着した食品と接触させても よい。 調味料としては、 すでに、 食塩含有水に添加可能な調味料として例示した ものなどを同様に使用できる。 Further, after the salt-containing water is attached to the food, before or after the food is brought into contact with the water-absorbing substance through the water-permeable film, the food may be separately seasoned with another seasoning. In particular, when a seasoning is attached to food with salt-containing water and then brought into contact with a water-absorbing substance through a water-permeable film, the seasoning can be performed simultaneously with dehydration. In addition, depending on the type of seasoning, the seasoning may be applied in advance to the surface of the water-permeable film that comes in contact with the food, and immediately contacted with the food to which the salt-containing water has adhered. The seasoning has already been exemplified as a seasoning that can be added to salt-containing water. Things and the like can be used as well.
本発明の製造方法においては、 食塩含有水が付着し、 透水性フィルムを介して 吸水性物質に接触された食品を、 引き続き、 該透水性フィルムに接触させた状態 で小売容器等の容器に収容することが好ましい。  In the production method of the present invention, the food to which the salt-containing water has adhered and which has been brought into contact with the water-absorbing substance via the water-permeable film is subsequently stored in a container such as a retail container in a state of being brought into contact with the water-permeable film. Is preferred.
前記食品を、 前記透水性フィルムに接触させた状態で容器に収容した後、 保管 中または収容場所から他の場所に運搬中に、 食品に食塩を浸透させると同時に食 品中の水分を透水性フィルムを介して吸水性物質に接触させて脱水することがさ らに好ましい。  After storing the food in a container in contact with the water-permeable film, during storage or transportation from the storage location to another location, the food is permeable to salt and water in the food is permeable at the same time. It is more preferable to dehydrate by contacting a water-absorbing substance through a film.
容器としては、 一般の容器、 真空パック等のフィルム容器、 トレ一及びシール 材がヒートシールされてなるもの、 発泡トレーに樹脂製透明フィルムを引き伸ば しながら巻きつけてシールされるもの、 防水紙製の容器、 袋等の何れであっても 用いることができる。  Containers include general containers, film containers such as vacuum packs, trays and heat-sealed sealing materials, foamed trays that are rolled and sealed while stretching a transparent resin film, and waterproof. Any of paper containers and bags can be used.
例えば、 食品を、 透水性フィルムに接触させた状態で容器に収容し、 引き続き 交通手段による冷蔵輸送等に供することで、 流通期間中に、 食塩の食品中への浸 透及び食品の脱水を完了させることができ、 しかも、 容器入り塩干品、 即ち塩干 品を容器に収容してなる販売形態を、 加工工場から出荷した以降に何ら処置を行 うことなく完成させることができる。  For example, the food is stored in a container in contact with the water-permeable film, and is subsequently refrigerated and transported by means of transportation to complete the infiltration of salt into the food and the dehydration of the food during the distribution period In addition, a salted product in a container, that is, a sales form in which the salted product is stored in a container can be completed without any treatment after the product is shipped from the processing plant.
したがって、 塩干品を販売形態と成すまでの生産性をさらに高めることができ る。 また、 真空パックフィルムで透水性フィルムと食品を包んで販売する場合、 剛性の高い透水性フィルムを用いることで、 透水性フィルムが容器内で食品を支 持する台紙の役割をも果たすので、 台紙等を別途用いることなく、 梱包、 陳列等 の取扱い性に優れた容器入り塩干品を提供することができる。 ここで、 食品を、 透水性フィルムを介して吸水性物質に接触させた後直ちに、 該食品、 透水性フィ ルム、 吸水性物質を容器に収容することが、 衛生面、 容器入り塩干品を提供する までの生産性等の面でさらに好ましい。  Therefore, it is possible to further increase the productivity before the salted product is sold. When wrapping a water-permeable film and food in a vacuum-packed film and selling it, the use of a rigid water-permeable film allows the water-permeable film to also serve as a backing for supporting the food in the container. It is possible to provide a dried salted product in a container which is excellent in handling such as packing and display without using separately. Here, immediately after the food is brought into contact with the water-absorbing substance through the water-permeable film, the food, the water-permeable film, and the water-absorbing substance can be stored in a container. It is more preferable in terms of productivity up to the provision.
上記のように、 透水性フィルムを介して吸水性物質に接触された食品を、 該透 水性フィルムに接触させた状態で容器に収容し、 保管あるいは運搬することで、 例えば、 図 1に示すような容器入り塩千品を得ることができる。 図 1に示す容器 入り塩干品 1 0は、 脱水シート 1 2にその一部を接した食品 (塩干品) 1 4が、 シール材 1 6及びトレー 1 8からなる容器 2 0内に収容され真空密封されたもの である。 As described above, the food that has been brought into contact with the water-absorbing substance via the water-permeable film is stored in a container in contact with the water-permeable film, and is stored or transported, for example, as shown in FIG. It is possible to obtain a salt-rich product in a container. The dried salted product 10 in the container shown in Fig. 1 is a dehydrated sheet 12 and a portion of the food (dried salted product) 14 It is housed in a container 20 composed of a sealing material 16 and a tray 18 and is vacuum-sealed.
図 1に示すような容器入り塩干品は、 例えば次の方法で得ることができる。 まず、 上記の方法で、 食品に食塩含有水を付着させる。  A dried salted product in a container as shown in FIG. 1 can be obtained, for example, by the following method. First, salt-containing water is adhered to food by the above method.
ついで、 食品を収容する収容部を露出して設置されたトレー 1 8に、 該トレ一 1 8に収容されるように食品 1 4を載せ、 該食品 1 4の上に脱水シート 1 2を載 せる。 その後、 シール材 1 6を、 トレー 1 8上に、 該シール材 1 6の外縁部がト レー 1 8の外縁部と接するように設置した後、 真空吸引しながらシール材 1 6の 外縁部とトレ一 1 8の外縁部とをヒートシールすることにより、 容器入り塩干品 1 0を得ることができる。 なお、 真空吸引に代えて窒素等の不活性ガスによるガ ス置換を行ってもよい。  Next, the food 14 is placed on the tray 18 provided with the storage section for storing the food exposed so that the food 18 is stored in the tray 18, and the dewatering sheet 12 is placed on the food 14. Let After that, the sealing material 16 is placed on the tray 18 so that the outer edge of the sealing material 16 is in contact with the outer edge of the tray 18, and then the vacuum is applied to the outer edge of the sealing material 16. By heat sealing the tray 18 with the outer edge thereof, dried salted goods 10 in a container can be obtained. Note that gas replacement with an inert gas such as nitrogen may be performed instead of vacuum suction.
食品 1 4の上に脱水シート 1 2を載せる際には、 食品 1 4の少なくとも一部が 脱水シート 1 2に接していればよいが、 食塩の浸透効率と脱水効率を考慮すると 、 食品 1 4が、 可能な限り大きい面積で脱水シート 1 2に接触していることが好 ましい。  When placing the dehydration sheet 12 on the food 14, at least a part of the food 14 may be in contact with the dehydration sheet 12, but considering the salt penetration efficiency and the dehydration efficiency, the food 14 However, it is preferable that the dewatering sheet 12 is in contact with as large an area as possible.
また、 上記方法でトレー 1 8に食品 1 4を載せた後、 脱水シ一ト 1 2を設置す る以前に、 食品 1 4の表面にハーブ、 胡椒、 醤油、 酒等の調味料を添加してもよ い。  Also, after placing the food 14 on the tray 18 by the above method, add seasonings such as herbs, pepper, soy sauce, and sake to the surface of the food 14 before installing the dehydrated sheet 12. You may.
なお、 図 1に示すような容器入り塩干品 1 0を得るために、 作業台にシール材 1 6を設置して、 該シール材 1 6に脱水シート 1 2を載せ、 該脱水シー卜 1 2の 上に食塩含有水を付着させた食品 1 4を載せ、 脱水シート 1 2及び食品 1 4を収 容するように卜レー 1 8を設置することで、 食品 1 4を容器 2 0に収容してもよ い。  In addition, in order to obtain a salted dried product 10 in a container as shown in FIG. 1, a sealing material 16 was set on a work table, a dehydration sheet 12 was placed on the sealing material 16, and the dehydration sheet 1 Put food 14 with salt-containing water on top of 2 and place tray 18 so that dehydration sheet 12 and food 14 are stored, so that food 14 is stored in container 20 You may.
また、 別の方法として、 トレ一 1 8に食品 1 4を載せた後に、 食塩含有水を食 品 1 4に付着させ、 その後、 食品 1 4に脱水シ一ト 1 2を載せ、 シール材 1 6を 被せてシールしてもよい。 また、 別の方法として、 トレー 1 8に脱水シート 1 2を載せた後に、 食塩含有 水を注水し、 その後食品 1 4をトレ一 1 8に載せ、 シール材 1 6を被せてシール し封をしてもよい。 食品に食塩含有水を付着させた後に、 透水性フィルムを介し て吸水性物質に接触させる方法では、 食塩含有水を食品に付着させる工程、 食塩 含有水の付着した食品をトレ一等に載せ替える工程が必要であるのに対し、 食塩 含有水を注水した容器に食品を載せるこの方法では、 食品をトレー等に載せ替え る工程が不要である。 As another method, after the food 14 is placed on the tray 18, the salt-containing water is attached to the food 14, and then the dehydration sheet 12 is placed on the food 14, and the sealing material 1 is placed. 6 may be put on and sealed. As another method, after placing the dewatering sheet 12 on the tray 18, pour water containing salt, then place the food 14 on the tray 18, cover it with the sealing material 16, and seal it. You may seal it. In a method in which salt-containing water is adhered to food and then brought into contact with a water-absorbing substance via a water-permeable film, a step of attaching salt-containing water to the food is performed, and the food to which the salt-containing water is adhered is replaced on a tray or the like. In contrast to the need for a process, this method of placing food in a container filled with salt-containing water does not require a step of placing the food on a tray or the like.
このため、 工程数が少なくてすむ上に、 製造時の食品の移動回数が少ないため 、 より衛生的である。  Therefore, the number of processes is small, and the number of times the food is moved during manufacturing is small, so that it is more sanitary.
以上説明したようにこのような塩干品の製造方法は、 食品に少なくとも食塩が 溶解した水溶液または食塩が懸濁された懸濁液を付着させた後、 この食品を、 透 水性フィルムを介して吸水性物質に接触させるので、 過剰な食塩を使用せず、 必 要最小限の食塩で、 食品ごと、 あるいは部位ごとに塩分、 色調にばらつきがなく 、 所望の塩分の塩干品を安定に製造することができる。 また、 このような製造方 法によれば、 食品に食塩を付着させた後、 一定時間をおく必要がなく、 食塩の浸 透と脱水とを直ちに同時進行させることができるため、 衛生的で、 手間がかから ず生産性にも優れる。 また、 食塩含有水として食塩懸濁水を用いた場合も、 振り 塩法と比べて食品の局部的変色などが抑制される。  As described above, such a method for producing a dried salted product involves attaching an aqueous solution in which at least salt is dissolved or a suspension in which salt is suspended to food, and then passing the food through a water-permeable film. Because it is brought into contact with water-absorbing substances, it does not use excessive salt, uses the minimum necessary salt, and produces stable salt-dried products of the desired salt with no variation in salt content and color tone for each food or site. can do. In addition, according to such a manufacturing method, it is not necessary to wait for a certain time after the salt is attached to the food, and the infiltration and dehydration of the salt can be immediately performed at the same time. Hassle-free and high productivity. Also, when salt suspension water is used as the salt-containing water, local discoloration of the food is suppressed as compared with the salted salt method.
また、 このような製造方法に用いられる食品としては、 一般的に塩干品に加工 されるものであれば特に限定されないが、 魚を用いることが好ましい。 魚として は、 例えば、 アジ、 サバ、 サンマ、 ホッケ、 力マス、 キンメダイ、 ェポダイ、 力 レイなどが挙げられる。 また魚の場合、 腹開き、 背開き、 小田原開きなどの開き 加工あるいはフィレ加工、 切り身加工などして、 ある程度加工されたものを使用 してもよいし、 丸干しであってもよい。 また、 塩干品には、 クサャなども含まれ る。 実施例  In addition, the food used in such a production method is not particularly limited as long as it is generally processed into salted fish, but fish is preferably used. Fish include, for example, horse mackerel, mackerel, saury, hockey, power trout, kingfisher, epodi, power lei. In the case of fish, it is possible to use a fish that has been processed to a certain extent, such as by opening the belly, opening the back, opening Odawara, etc., filling, or cutting, or may be dried. Salted goods also include kusa. Example
以下に本発明の実施例を示すが、 本発明は、 これらの実施例に限定されるもの ではない。  Examples of the present invention will be described below, but the present invention is not limited to these examples.
[実施例 1 ]  [Example 1]
およそ 1 0 0 gの鰺にスプレーを用いて 2 5質量%食塩水 8 m 1を散布し、 そ の直後に、 この鰺を、 脱水シート (昭和電工プラスチックプロダクツ株式会社製 ピチット (登録商標)) で包装し、 4でで 1 5時間保持した。鰺一匹あたりの食塩 の含浸量はおよそ 1. 8 gである。 Approximately 100 g of aphid was sprayed with 8 ml of 25% by mass saline using a spray. Immediately after this, the aji was packed with a dehydration sheet (Pichit (registered trademark) manufactured by Showa Denko Plastic Products Co., Ltd.), and kept at 4 for 15 hours. The impregnation amount of salt per pigeon is about 1.8 g.
その後、 この包装を開き、 得られた塩干品の一般生菌数を標準寒天平板培養法 にて測定したところ、 2 X 1 03個 Zgであった。 Thereafter, the package was opened, and the number of general viable bacteria of the obtained dried salted product was measured by a standard agar plate culture method, and it was 2 × 10 3 Zg.
また、 得られた塩干品は美味であった。  Moreover, the obtained dried salted product was delicious.
[実施例 2] [Example 2]
およそ 1 0 0 gの鰺を腹開きにし、 内臓を除去洗浄した後、 これを実施例 1で 使用したものと同じ脱水シートの上に 2 0枚並べ、 1匹あたり飽和食塩水を 8 m 1スプレーした。 これを 1 0段重ね、 最上段にシートをかぶせたものを耐水性段 ポール箱に収納し、 4 で 1 5時間冷蔵輸送して塩干品を製造した。 鰺一匹あた りの食塩の含浸量はおよそ 1. 7 gである。  Approximately 100 g of a stomach was opened to the abdomen, the internal organs were removed and washed, and then 20 sheets were placed on the same dehydration sheet as that used in Example 1, and a saturated saline solution of 8 m 1 was used per animal. Sprayed. These were stacked in 10 layers, and the top sheet was covered with a sheet, stored in a water-resistant step pole box, and refrigerated for 4 to 15 hours to produce dried salted goods. The impregnation amount of salt per aji is about 1.7 g.
その後、 耐水性段ポール箱から塩干品を取り出し、 その一般生菌数を実施例 1 と同様にして測定したところ、 2 X 1 03個/ gであった。 Thereafter, the dried salted product was taken out of the water-resistant corrugated pole box, and its general viable cell count was measured in the same manner as in Example 1. As a result, it was 2 × 10 3 / g.
また、 得られた塩干品は美味であった。  Moreover, the obtained dried salted product was delicious.
[実施例 3 ] [Example 3]
およそ 1 0 0 gの鰺を腹開きにし、 内臓を除去した後、 飽和食塩水に浸漬した 刷毛で、 飽和食塩水を 1度だけ塗布した。 塗布した後の刷毛は清浄な水で洗浄後 、 水切りを行い、 次の鰺にも同様に塗布するようにした。  Approximately 100 g of porridge was opened in abdomen, the internal organs were removed, and then saturated saline was applied only once with a brush immersed in saturated saline. After the brush was applied, the brush was washed with clean water and then drained, so that the next brush was similarly applied.
その後実施例 1と同様にして脱水シートで保持した。 得られた塩干品の一般生 菌数を実施例 1と同様にして測定したところ 4 X 1 03個 8でぁった。 Thereafter, it was held with a dewatering sheet in the same manner as in Example 1. The resulting 4 X 1 0 3 or 8 Deatta where the viable count salts interference products were measured in the same manner as in Example 1.
また、 得られた塩干品は美味であった。  Moreover, the obtained dried salted product was delicious.
[実施例 4] [Example 4]
透明な厚み 1 20 mのシートから得られた 1 1 cmX 1 8 cmx 2 cmに深 絞りした収容部を多数有する深絞りシートの収容部に、 脱水シートを置いた。 液 充填機を用いて脱水シート上に食塩濃度 5 0 %の食塩懸濁水を 4mL注水した後 、 およそ 1 0 0 gの腹開きした鰺を置き、 カバーフィルムで収容部を覆い、 真空 包装し、 収容部 1箇所毎に鍔部を残してシートおよびカバ一フィルムを切り離し 、 4でで 1 5時間保持して容器入り塩干品を製造した。 The dewatering sheet was placed in the deep drawing sheet containing section having a large number of receiving sections deeply drawn to 11 cm × 18 cm × 2 cm obtained from a transparent sheet having a thickness of 120 m. After injecting 4 mL of 50% salt suspension water with 50% salt concentration onto the dehydrated sheet using a , Place a 100 g open belly, cover the container with a cover film, vacuum-package, cut off the sheet and cover film except for the collar at each position of the container. The container was kept for a certain period of time to produce a dried salted product in a container.
容器から取り出した鰺一匹あたりの食塩の含浸量はおよそ 1 . 8 であった。 また、 得られた塩干品の一般生菌数を実施例 1と同様にして測定したところ、 1 X 1 0 3個 8でぁった。 The impregnated amount of salt per piglet removed from the container was about 1.8. In addition, when the number of general viable bacteria of the obtained dried salted product was measured in the same manner as in Example 1, the result was 1 × 10 3 8.
[比較例 1 ] [Comparative Example 1]
およそ 1 0 0 gの鰺を腹開きにし、 内臓を除去後洗浄した。 その後、 漬液 (飽 和食塩水 5 0 0 L ) に 5分浸漬し、 実施例 1で使用したものと同じ脱水シートの 上に 2 0枚並べた。 これを 1 0段重ね、 最上段にシートをかぶせ 4 で 1 5時間 保持し、 塩干品を得た。 皮目の銀色が鮮やかに映え、 身の透明感と赤味が上がる など外観が美しく、 美味であった。  Approximately 100 g of porridge was opened in the abdomen, and the internal organs were removed and washed. Thereafter, the plate was immersed in a pickling solution (saturated saline solution: 500 L) for 5 minutes, and 20 sheets were arranged on the same dewatering sheet used in Example 1. These were stacked in 10 stages, covered with a sheet on the top stage, and kept at 4 for 15 hours to obtain salted goods. The silver color of the skin shines brilliantly, and the appearance and beauty of the body, such as the translucency and redness, are enhanced.
また、 作業開始後まもなく得られた塩干品の一般生菌数を実施例 1と同様にし て測定したところ、 2 X 1 0 3個 Z gであった。 しかしながら、 同じ漬液を使用 して約 8時間にわたり大量の鰺に立て塩をし、 約 2 0 0 0匹目の鰺を処理して得 られた塩干品について、 その一般生菌数を実施例 1と同様にして測定したところ 、 3 X 1 0 4個 Z gであって菌数の増加が認められた。 In addition, the number of general viable bacteria of the dried salted product obtained shortly after the start of the operation was measured in the same manner as in Example 1, and it was 2 × 10 3 Z g. However, using the same pickling solution, a large amount of horse mackerel was salted for about 8 hours, and the salt-dried product obtained by treating the about 200-th horse mackerel was used to determine the general viable cell count. 1 and was measured in the same manner, an increase in the number of bacteria was observed with a 3 X 1 0 4 or Z g.
[比較例 2 ] [Comparative Example 2]
1 0 0 gサイズの鰺を腹開きにし、 内臓を除去後洗浄した後 1枚あたり飽和食 塩水を 1尾あたり 8 m lスプレーして、 4 0 の乾燥機に入れたが、 飽和食塩水 がスプレー直後に鰺の表面から流れてしまい、 その後 4時間乾燥機内で乾燥した ものの、 得られた塩干品は塩分が不充分であった。  After opening the abdomen of 100 g size, opening the abdomen, removing the internal organs and washing, sprayed 8 ml of saturated saline per fish per piece and put in a dryer of 40, but sprayed with saturated saline Immediately after flowing from the surface of the aji, and then dried in a dryer for 4 hours, the obtained dried salted product had insufficient salt content.

Claims

請求の範囲 The scope of the claims
1 . 食品に、 少なくとも食塩が溶解した水溶液または食塩が懸濁された懸濁液 を散布または塗布により付着させた後、 該食品を、 透水性フィルムを介して吸水 性物質に接触させることを特徴とする塩干品の製造方法。 1. At least an aqueous solution in which salt is dissolved or a suspension in which salt is suspended is applied to the food by spraying or coating, and then the food is brought into contact with a water-absorbing substance through a water-permeable film. The method of manufacturing salted goods.
2 . 前記水溶液または懸濁液をスプレー法で散布して前記食品に付着させるこ とを特徴とする請求項 1に記載の塩干品の製造方法。  2. The method for producing dried salted goods according to claim 1, wherein the aqueous solution or suspension is sprayed and adhered to the food.
3 . 前記水溶液中の食塩の濃度は、 5質量%以上、 飽和食塩濃度以下であるこ とを特徴とする請求項 1または 2に記載の塩干品の製造方法。  3. The method according to claim 1, wherein a concentration of the salt in the aqueous solution is 5% by mass or more and a saturated salt concentration or less.
4 . 前記懸濁液中の食塩の濃度は、 飽和食塩濃度より大きく、 5 0 %以下であ ることを特徴とする請求項 1または 2に記載の塩干品の製造方法。  3. The method for producing a dried salt product according to claim 1, wherein the concentration of the salt in the suspension is higher than a saturated salt concentration and 50% or less.
5 . 前記食品を、 前記透水性フィルムに接触させた状態で容器に収容すること を特徴とする請求項 1または 2に記載の塩干品の製造方法。  5. The method for producing a dried salted product according to claim 1, wherein the food is stored in a container in a state of being brought into contact with the water-permeable film.
6 . 前記食品を、 前記透水性フィルムに接触させた状態で容器に収容した後、 保管中または収容場所から他の場所に運搬中に、 食品に食塩を浸透させると同時 に食品中の水分を透水性フィルムを介して吸水性物質に接触させて脱水すること を特徴とする請求項 5に記載の塩干品の製造方法。  6. After the food is stored in a container in contact with the water-permeable film, during storage or transport from the storage location to another location, the water in the food is simultaneously absorbed with the food while salt is infiltrated. 6. The method for producing a dried salt product according to claim 5, wherein the dehydrated product is brought into contact with a water-absorbing substance through a water-permeable film to be dehydrated.
7 - 請求項 1または 2に記載の製造方法で製造されたことを特徴とする塩干品  7-Dried goods characterized by being produced by the production method according to claim 1 or 2
8 . 前記食品が魚であることを特徴とする請求項 7に記載の塩干品。 8. The dried salted product according to claim 7, wherein the food is fish.
9 . 少なくとも食塩が溶解した水溶液または食塩が懸濁された懸濁液と、 脱水 シートと、 食品とを容器に収容し、 封をすることを特徴とする容器入り塩干品の 製造方法。  9. A method for producing a dried salted product in a container, wherein at least an aqueous solution in which salt is dissolved or a suspension in which salt is suspended, a dehydration sheet, and food are stored in a container and sealed.
1 0 . 請求項 9に記載の製造方法で製造されたことを特徴とする容器入り塩干  10. A container for drying salt in a container, which is manufactured by the method according to claim 9.
1 1 . 前記食品が魚であることを特徵とする請求項 1 0に記載の容器入り塩干 a 11. The container of dried salted a according to claim 10, wherein the food is fish.
ΡΠο  ΡΠο
PCT/JP2003/013882 2002-11-05 2003-10-29 Process for producing salted dried food and salted dried foods WO2004040987A1 (en)

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JP2005237331A (en) * 2004-02-27 2005-09-08 Showa Denko Plastic Products Co Ltd Method for producing salted and dried product and salted and dried product
JP4814177B2 (en) * 2007-08-21 2011-11-16 雅彦 隅田 Dried fish production method
JP2013240280A (en) * 2012-05-17 2013-12-05 Yukio Nishimura Processed food of fish and shellfish, and method for producing the same
JP6461479B2 (en) * 2014-03-26 2019-01-30 元司 堀 How to prevent moisture transfer to the immersed material
JP2016158574A (en) * 2015-03-02 2016-09-05 合同会社マルカネ Method for producing processed food, processed food, and seasoning treatment body of material

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58187131A (en) * 1982-04-26 1983-11-01 Seiwa Kasei Kk Production of salted food of low salt concentration
JPS60130330A (en) * 1983-12-15 1985-07-11 Showa Denko Kk Preparation of low-salt half-dried fish
JPS62239942A (en) * 1986-04-12 1987-10-20 Food Supply Jiyasuko Chubu:Kk Method for treating edible meat or raw fish with cold saline water and apparatus therefor
JPH02215340A (en) * 1989-02-14 1990-08-28 Nippon Oil & Fats Co Ltd Agent of preventing change of fish meat
JPH03277228A (en) * 1990-03-26 1991-12-09 Dainippon Printing Co Ltd Preserving of prawn in miso (fermented soybean paste) and packed material of prawn preserved in miso
JPH05123099A (en) * 1991-11-07 1993-05-21 Nippon Suisan Kaisha Ltd Squid prevented for color change and method for preventing color change of squid

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58187131A (en) * 1982-04-26 1983-11-01 Seiwa Kasei Kk Production of salted food of low salt concentration
JPS60130330A (en) * 1983-12-15 1985-07-11 Showa Denko Kk Preparation of low-salt half-dried fish
JPS62239942A (en) * 1986-04-12 1987-10-20 Food Supply Jiyasuko Chubu:Kk Method for treating edible meat or raw fish with cold saline water and apparatus therefor
JPH02215340A (en) * 1989-02-14 1990-08-28 Nippon Oil & Fats Co Ltd Agent of preventing change of fish meat
JPH03277228A (en) * 1990-03-26 1991-12-09 Dainippon Printing Co Ltd Preserving of prawn in miso (fermented soybean paste) and packed material of prawn preserved in miso
JPH05123099A (en) * 1991-11-07 1993-05-21 Nippon Suisan Kaisha Ltd Squid prevented for color change and method for preventing color change of squid

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AU2003280616A1 (en) 2004-06-07

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