WO2003099971A1 - Electric discharge machining oil composition - Google Patents

Electric discharge machining oil composition Download PDF

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Publication number
WO2003099971A1
WO2003099971A1 PCT/JP2003/004070 JP0304070W WO03099971A1 WO 2003099971 A1 WO2003099971 A1 WO 2003099971A1 JP 0304070 W JP0304070 W JP 0304070W WO 03099971 A1 WO03099971 A1 WO 03099971A1
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Prior art keywords
oil
kinematic viscosity
machining
mass
electric discharge
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PCT/JP2003/004070
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French (fr)
Japanese (ja)
Inventor
Masahiro Hata
Satoshi Suda
Osamu Hasegawa
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Nippon Oil Corporation
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Priority to AU2003221009A priority Critical patent/AU2003221009A1/en
Publication of WO2003099971A1 publication Critical patent/WO2003099971A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M163/00Lubricating compositions characterised by the additive being a mixture of a compound of unknown or incompletely defined constitution and a non-macromolecular compound, each of these compounds being essential
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • B23H1/08Working media
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M161/00Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/024Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings having at least two phenol groups but no condensed ring
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/287Partial esters
    • C10M2207/289Partial esters containing free hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • C10M2219/084Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • C10M2219/085Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing carboxyl groups; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/04Molecular weight; Molecular weight distribution
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04Detergent property or dispersant property
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling

Definitions

  • the present invention relates to an electric discharge machining oil composition, and in particular, has excellent basic performances such as machining accuracy and machining speed, can suppress the generation of tar-like substances at the time of electric discharge machining, and has an excellent discharge property of machining waste.
  • the present invention relates to an electric discharge machining oil composition which is excellent and can improve the working environment.
  • an electrode copper, graphite, etc.
  • a conductive workpiece are opposed to each other in an insulating medium with a small gap of several micron to several tens of microns.
  • a voltage is supplied in a pulsed manner from a machining power supply through the electrode, a discharge is generated when the distance between the electrode and the workpiece is the interval at which the discharge is started at that voltage, and the workpiece is machined with high precision. Machining speed (machining efficiency) is a measure of how much power can be extracted from the power source.
  • Machining accuracy irregularities on the machining surface, ie, surface roughness, machining due to the adhesion of burning residue such as oil due to electric discharge
  • This is one of the basic performances of the discharge port method along with the surface contamination (indicated by the presence or absence of spots).
  • the radiating roe oil is not only capable of discharging the processing chips (dispersibility), the odor due to the evaporation of the release oil, and the stickiness due to scattering in the machine. It also affects various other performances such as deterioration of the work environment.
  • the present inventors have proposed a release oil which is excellent in various performances as described above (Japanese Patent Application Publication No. 2001-115179). Further improvements are desired.
  • the present invention has been made in view of such a situation, and its object is to provide, as basic performance, excellent processing accuracy and processing speed, further suppress the generation of tar-like substances, and excel in discharge of processing waste, Another object of the present invention is to provide a release oil composition which can improve workability and work environment. .
  • the present invention relates to a base oil comprising mineral oil and Z or synthetic oil and having a kinematic viscosity at 40 ° C. of 0.5 to 20 mm 2 Zs, wherein (A) two or more hydroxyphenyl groups are provided.
  • the present invention will be described in detail.
  • Examples of the base oil in the electric discharge machining oil composition of the present invention include mineral oil and / or synthetic oil.
  • Mineral oil-based and z- or synthetic-based base oils can be used without any particular limitation as long as they are commonly used as base oils for release oil.
  • Examples of the mineral oil include, for example, kerosene fraction obtained by distillation of paraffinic or naphthenic crude oil; normal paraffin obtained by extraction operation from kerosene fraction; and paraffinic or naphthenic crude oil.
  • the lubricating oil fraction obtained by distillation is subjected to solvent dewatering, solvent extraction, hydrocracking, solvent dewaxing, contact dewaxing, and water
  • suitable purification treatments such as denaturation purification, sulfuric acid washing, and white clay treatment, etc .: Immobilized and purified.
  • synthetic oils include polyolefins (propylene oligomers, isobutylene oligomers, polybutene, 1-octene oligomers, 11-decene oligomers, ethylene-propylene oligomers, etc.) or hydrides thereof.
  • hydrogenated propylene oligomers, hydrogenated isobutylene oligomers, and hydrogenated polybutenes are usually called isoparaffins.
  • alkylbenzene any one can be used. preferable. If the alkylbenzene has less than 8 carbon atoms, the volatility may increase. On the other hand, if the alkylbenzene has more than 40 carbon atoms, the required performance may not be obtained.
  • These alkyl groups may be linear or branched, but are preferably branched alkyl groups from the viewpoint of work safety.
  • the alkylbenzene used may be not only a single structure alkylbenzene but also a mixture of alkylbenzenes having different structures.
  • two or more mineral base oils, or a mixture of two or more synthetic base oils may be used. Further, a mixture of the above mineral base oil and synthetic base oil may be used.
  • the mixing ratio of two or more base oils in the above mixture is not particularly limited, and can be arbitrarily selected.
  • a base oil having a saturated content of 95% by volume or more more preferably a base oil having a saturated content of 98% by volume or more.
  • saturated components 9 9 volume% or more of the base oil and most preferably the saturated components used 1 0 0 base oil capacity 0/0.
  • saturated component refers to the value measured by the fluorescence indicator adsorption method (FIA method) of JISK 2536 “Petroleum product one-component test method”.
  • Specific examples of the above-mentioned saturated components and base oils include normal paraffin and isoparaffin.
  • total content is not less than 40% by mass on the basis of the total amount of the composition so as not to adversely affect the working environment due to odor or the like. It is preferably at least 50% by mass, more preferably at least 60% by mass. On the other hand, its content is used to improve the processing speed and processing accuracy (having good surface roughness and no stain on the pressed surface) and to suppress the formation of tar-like substances.
  • the content is preferably 99.85% by mass or less, more preferably 99.5% by mass or less, and most preferably 99.0% by mass or less based on the total amount of the composition.
  • a naphthenic mineral oil and / or alkylbenzene in combination with the base oil having a high content of saturation.
  • stains may be generated, and among them, alkylbenzene is preferably used from the viewpoint that stains are less likely to occur.
  • the naphthenic mineral oil include those obtained by appropriately purifying a lubricating oil fraction obtained by distilling the above-described naphthenic mineral oil, and more specifically, those having the following properties are preferable. .
  • n-d- M analysis% obtained by method C N is 4 0 or more, more preferably 4 5 or more, more preferably 5 0 or more.
  • the aniline point is preferably 70 ° C. or lower, more preferably 67 ° C. or lower, even more preferably 65 ° C. or lower.
  • the pour point is preferably at most 130 ° C, more preferably at most 140 ° C, even more preferably at most 45 ° C.
  • the content should be 1% by mass or more based on the total amount of the composition in order to increase the processing speed and obtain good surface roughness. preferably, more preferably 3 mass 0/0 or more, further It is preferably at least 5% by mass, most preferably at least 7% by mass.
  • the content is preferably 50% by mass or less, more preferably 40% by mass or less, and most preferably 30% by mass, based on the total amount of the composition. It is as follows.
  • the base oil used in the present invention it is preferable to use a naphthenic mineral oil and / or an alkylbenzene because the working environment such as odor can be further improved, and the processing speed and surface roughness can be improved. Therefore, in the present invention, it is more preferable to use a combination of normal paraffin and / or isoparaffin with naphthenic mineral oil and Z or alkylbenzene so as to satisfy all of the above-mentioned performances, and it is more unlikely to cause spots. From the viewpoint, it is more preferable to use a combination of normal paraffin and / or isoparaffin and alkylbenzene.
  • the total content of the mineral oil and / or the alkylbenzene is preferably at least 0.05, more preferably at least 0.1 with respect to the former content of 1, in order to improve the processing speed and the surface roughness. It is. On the other hand, its content is preferably 0.5 or less, more preferably 0.4 or less, in order to suppress the formation of stains.
  • the base used in the present invention can be operated at 40 ° C regardless of whether one kind of base oil is used alone or two or more kinds of base oils are used in combination from the viewpoint of fire safety.
  • viscosity 0. and at 5 mm 2 / s or more whereas, Karoe debris exclusion, in order to maintain good for cold ⁇ electrodes such as kinematic viscosity at above 4 0 ° C is 2 0 mm 2 / s or less under It is.
  • kinematic viscosity at above 4 0 ° C is preferably l mm 2 / s or more, more preferably 1.
  • the processing refuse In order to obtain more excellent effects such as easy removal, less occurrence of stains, better cooling of electrodes and the like, and improvement in processing speed, the kinematic viscosity at 40 ° C. , preferably less 1 S nrn ⁇ Z s, more favorable Mashiku is 1 O mn ⁇ Z s or less, more preferably no more than 5 mm 2 Z s, and most preferably rather is less 3 mm 2 / s.
  • the lower limit of the kinematic viscosity at 40 ° C is preferably 0.5 mm 2 / s or more from the viewpoint of fire safety.
  • the upper limit of the kinematic viscosity at 40 ° C. of each base oil is preferably 2 O mmVs or less. It is preferably at most 15 mm 2 / s, more preferably at most 10 mm 2 / s, even more preferably at most 5 mm 2 Zs, most preferably at most 3 mm 2 Zs.
  • the content of the base oil is preferably at least 40% by mass, more preferably at least 50% by mass, further preferably at least 60% by mass, most preferably at least 70% by mass, based on the total amount of the composition. % Or more.
  • the content of the base oil is preferably 99.85% by mass or less, based on the total amount of the composition, in order to facilitate the removal of processing waste and tar-like substances staying between the poles. It is more preferably at most 99.5% by mass, most preferably at most 99.0% by mass.
  • the compound (A) having two or more hydroxyphenyl groups used in the present invention is a compound having two or more hydroxyphenyl groups in the molecule.
  • the alkyl group may be substituted with an alkyl group having 1 to 4 carbon atoms.
  • the conjugate having two or more hydroxyphenyl groups used in the present invention is preferably a compound having at least one alkyl group in each hydroxyphenyl group, more preferably a compound having two or more hydroxyphenyl groups. It is.
  • the compound used in the present invention may be a compound having three or more hydroxyphenyl groups.However, since the formation of tar-like substances can be further suppressed, the compound having two hydroxyphenyl groups can be used. It is preferably a compound.
  • the phenyl groups may be directly bonded to each other, may be bonded via a hydrocarbon group, or may be a bonding group containing an atom other than carbon or hydrogen such as oxygen or sulfur. Good, even though they are combined through.
  • these bonding groups the formation of tar-like substances can be further suppressed, so that the group containing oxygen and the group containing sulfur are included.
  • a group containing oxygen and sulfur more preferably a group containing oxygen and sulfur.
  • the compound having two or more hydroxyphenyl groups used in the present invention is preferably a bisphenol compound represented by the following general formula (1).
  • R 1 R 2 , R 3 and R 4 each independently represent an alkyl group having 1 to 4 carbon atoms
  • R 5 , R 6 , 17 and 18 each represent an individual Shows an ⁇ / alkylene group having 1 to 10 carbon atoms.
  • the alkyl group represented by the above 1 to! ⁇ 4 may be linear or branched, and specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, Examples include an isobutyl group, a sec-butyl group, and a tert-butyl group. Of these, a tert-butyl group is preferable because of its excellent effect of suppressing tar-like substances.
  • the alkylene group represented by R 5 to R 8 may be linear or branched, and specific examples thereof include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, and a hexylene group. And alkylene groups such as a heptylene group, an octylene group, a norylene group, and a decylene group (these alkylene groups may be linear or branched). Among them, a methylene group and an ethylene group (dimethylene group, methylmethylene group) are preferable.
  • the content of the conjugate having two or more hydroxyphenyl groups used in the present invention is optional, it is usually at least 0.05 mass%, preferably at least 0.1 mass%, based on the total amount of the composition. That is all. On the other hand, the content is usually 10% by mass or less, preferably 5% by mass or less based on the total amount of the composition. When the content of the compound is less than 0.05% by mass based on the total amount of the composition, the effect of suppressing the formation of tar-like substances during electric discharge machining is poor. If the amount exceeds 10% by mass, the consumption of the electrodes increases, which is not preferable.
  • component (B) of the present invention 4 0 ° C in the kinematic viscosity of 3 0 mm 2 / s or more at a kinematic viscosity at 1 0 0 ° C 1 0 mm 2 / s or more polymeric materials, and Z
  • the high molecular substance having a weight average molecular weight of 500 or more include high-viscosity oils, polymers (polymers), and resins having such properties.
  • the polymer substance having the kinematic viscosity include mineral oil from which the kerosene fraction and the normal paraffin component have been removed from the base oils described above.
  • a lubricating oil fraction obtained by distillation of paraffinic or naphthenic crude oil is subjected to solvent dewatering, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing. Purified by appropriately combining one or more purification treatments such as purification and white clay treatment.
  • polystyrene-maleic anhydride copolymer examples include a poly- ⁇ -olefin (eg, polybutene, polyisobutylene, etc.) or a hydride thereof, a polyamide compound, a polyalkylstyrene, a polyvinyl acetate, a polyalkyl (meth) atalyre. And an ethylene-propylene copolymer or a hydride thereof, and a styrene-maleic anhydride copolymer.
  • a poly- ⁇ -olefin eg, polybutene, polyisobutylene, etc.
  • a hydride thereof examples include a polyamide compound, a polyalkylstyrene, a polyvinyl acetate, a polyalkyl (meth) atalyre.
  • ethylene-propylene copolymer or a hydride thereof examples include a styrene-maleic an
  • Examples of the resin include a terpene resin and a petroleum resin.
  • terpene resins include monoterpenes such as hemiterpenes and dipentenes, sesquiterpenes, ditenolepenes, sestatenolepenes, toditeterpenes, tetratenolepenes, polymers of polyterpenes, hydrides thereof, and modified resins thereof.
  • the petroleum resin for example, a hydrocarbon fraction having 4 or 5 carbon atoms or a hydrocarbon fraction having 9 or 10 carbon atoms among petroleum cracked fractions is used as a raw material.
  • Resin or a resin using these fractions as a mixed raw material, or a modified resin thereof, a cyclopentene dicyclopentadiene copolymerized petroleum resin, or a hydride thereof, or a modified resin thereof. be able to.
  • a polymer can be used because it can further improve the calorie precision and the processing speed, and also has an excellent effect of improving workability due to stickiness and the like.
  • poly- ⁇ -olefin for example, polybutene, polyisobutylene, etc.
  • ethylene-propylene copolymer polymethacrylate, or a hydride thereof
  • polybutene or a hydride thereof is more preferable. More preferred.
  • polybutene or its hydride is also preferable because it does not easily cause stains.
  • the polymer substance (II) used in the present invention has a kinematic viscosity at 40 ° C of preferably 100 mm 2 Zs or more, more preferably 50 Omm 2 Roh s or more, more preferably 1000 mm 2 / s or more, but most preferably more than 500 Omm 2 / s, also 1 00 kinematic viscosity at ° C is preferably 100 mm 2 / s or more, more preferably 50 Omm 2 / s or more, most preferably 1000 mm 2 / s or more.
  • the upper limit of the kinematic viscosity at 40 ° C and 100 ° C is not particularly limited, but the kinematic viscosity at 40 ° C is usually 250,000 mm 2 Zs or less, and the working environment such as stickiness is bad. In order not to cause asperity, it is preferably 200,000 mm 2 Zs or less, and more preferably 180,000 mni 2 Zs or less.
  • the kinematic viscosity at 100 ° C. is 10000 mm 2 / s or less, preferably 70000 mm 2 / s or less, and more preferably 5000 mm 2 / s or less.
  • the polymer substance used as the component (B) has a weight average molecular weight of preferably 1,000 or more, more preferably 2,000 or more, and more preferably, in order to obtain more excellent processing accuracy and processing speed. It has more than 3000, most preferably more than 5000.
  • the upper limit of the weight average molecular weight is not particularly limited, but is usually 50,000 or less, preferably 40,000 or less, more preferably 30,000 or less, and most preferably 10,000 or less.
  • the content of the polymer substance as the component (B) used in the present invention is based on the total amount of the composition.
  • the content is preferably 30% by mass or less, more preferably 20% by mass or less, and most preferably 15% by mass or less based on the total amount of the composition.
  • the content of the component (B) is less than 0.1% by mass based on the total amount of the composition, it is difficult to obtain a sufficient processing speed and a good processing accuracy, while the content is low. 30 mass based on the total amount.
  • the ratio exceeds / 0 workability such as stickiness is poor, and the generation of tar-like substances tends to increase.
  • the release oil composition of the present invention may contain a known additive, if necessary, for the purpose of further enhancing the performance as a release oil composition.
  • the additive include an antioxidant, an antifoaming agent, a deterrent, a metal deactivator, an oily agent, an extreme pressure agent, a cleaning dispersant, and a surfactant.
  • the content of these additives is usually 0.05 to 10% by mass based on the total amount of the electric discharge machining oil composition.
  • the electric discharge machining oil composition of the present invention (Example:! ⁇ 10) and the electric discharge machining oil composition for comparison (Comparative Examples 1 to 2) were respectively obtained.
  • the performance of the processing oil composition was evaluated by the following evaluation methods (1) to (3).
  • a stickiness test was conducted to evaluate the degree of stickiness of the oil agent. The evaluation results are shown in Table 2-1 and Table 2_2.
  • Electrode Copper square bar electrode (5 mm X 5 mm)
  • Machining conditions Machining consisting of the seven processes shown in Table 1 was performed. When the electrode penetration depth reached a predetermined value, the process proceeded to the next step.
  • Working fluid The working tank was filled with 12 L of working oil composition.
  • Machining speed (mg / min) Weight change of workpiece before and after machining (mg) Time required for Z machining (min)
  • the machining speed test Gyotsu was after the workpiece surface to a surface roughness shape measuring instrument (SURFCOM 5 9 0A N Tokyo Seimitsu Co., Ltd.) using a surface roughness (Rma x) was measured.
  • Base oil 1 Normal paraffin (saturated content: 100% by volume, kinematic viscosity over 403 ⁇ 4 1.75mmVs)
  • Base oil 2 isoparaffin (saturation: 99.9% by volume, kinematic viscosity at 40 ° C 1.21 mm 2 s)
  • Base oil 3 Alkylbenzene (Kinematic viscosity at 40 ° C 4.32mmVs)
  • Base oil 4 Naphine mineral oil (Kinematic viscosity at 40 ° C 8. OlmmVs.% C N 55.
  • B2 Polyisobutylene hydride (weight average molecular weight 34000)
  • B3 polymethacrylate (kinematic viscosity at 40C is not measurable due to high viscosity, kinematic viscosity at 100 ° C 1250mm 2 s)
  • B6 raffinic mineral oil (kinematic viscosity at 40 ° C 970mm 2 , 's, kinematic viscosity at 100 ° C Table 2—2
  • the electric discharge machining oil composition of the present invention By using the electric discharge machining oil composition of the present invention, it is possible to obtain excellent machining accuracy (good surface condition, suppression of generation of stains on the machined surface) and machining speed, and therefore, to perform the discharge roaming efficiently. In addition to this, it is possible to obtain a high-accuracy processed surface with little surface unevenness and almost no stain. In addition, since the generation of tar-like substances is also suppressed, there is no unstable discharge due to adhesion to the electrode portion, and a reduction in the processing speed due to this can be avoided. In addition, the workability and working environment can be further improved because the swarf is easily discharged and the odor due to evaporation and the stickiness due to scattering in the processing machine can be reduced.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lubricants (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

An electric discharge machining oil composition, which comprises a base oil comprising a mineral oil and/or a synthetic oil having a kinematic viscosity at 40˚C of 0.5 to 20 mm2/s and, incorporated therein, (A) a compound having two or more of hydroxyphenyl groups and (B) a polymer material having a kinematic viscosity at 40 °C of 30 mm2/s or more and a kinematic viscosity at 100˚C of 10 mm2/s or more and/or a polymer material having a weight average molecular weight of 500 or more. The electric discharge machining oil composition is excellent in machining accuracy and machining rate, exhibits suppressed formation of a tar-like material, is excellent in the ability of letting out machining wastes, and is capable of improving workability and work environment.

Description

明 細 書 放動。工油組成物  Release of the description. Industrial oil composition
[技術分野] [Technical field]
本発明は、 放電加工油組成物に関し、 詳しくは、 加工精度、 加工速度などの基 本性能に優れると共に、 放電加工の際のタール状物質の生成を抑制でき、 加工屑 の排出性などにも優れ、 かつ作業環境も改善できる放電加工油組成物に関する。  The present invention relates to an electric discharge machining oil composition, and in particular, has excellent basic performances such as machining accuracy and machining speed, can suppress the generation of tar-like substances at the time of electric discharge machining, and has an excellent discharge property of machining waste. The present invention relates to an electric discharge machining oil composition which is excellent and can improve the working environment.
[背景技術] [Background technology]
放 口工法は、 絶縁性媒体内で電極 (銅、 グヲファイ トなど) と導電性の被加 ェ物との間を数ミク口ンから数十ミクロンの狭い間隔を保って対向させ、 この間 隔を介して加工電源からパルス的に電圧を供給すると、 電極と工作物との間隔が その電圧で放電を開始する間隔である時に放電を生じ被加工物を高精度に加工す る方法である。 加工速度 (加工能率) は、 電源の能力をどの程度引き出すことが できるかの尺度であり、 加工精度 (加工表面の凹凸、 即ち、 表面粗さや、 放電に よって油などの燃焼滓の付着による加工表面の汚れ、 所謂、 しみの有無などで示 される) と並び放動口工法における基本性能の一つである。  In the open mouth method, an electrode (copper, graphite, etc.) and a conductive workpiece are opposed to each other in an insulating medium with a small gap of several micron to several tens of microns. When a voltage is supplied in a pulsed manner from a machining power supply through the electrode, a discharge is generated when the distance between the electrode and the workpiece is the interval at which the discharge is started at that voltage, and the workpiece is machined with high precision. Machining speed (machining efficiency) is a measure of how much power can be extracted from the power source. Machining accuracy (irregularities on the machining surface, ie, surface roughness, machining due to the adhesion of burning residue such as oil due to electric discharge) This is one of the basic performances of the discharge port method along with the surface contamination (indicated by the presence or absence of spots).
絶縁性媒体として用いられる放 ¾¾]ェ油は、 加工精度だけでなく、 加工速度に も大きな影響を及ぼすことから、 これまで各種の検討が行われてきた。 例えば、 加工速度を向上させるために、 特開昭 5 9 _ 1 8 7 4 2 4号、 特開昭 6 2— 2 7 7 2 2 0号、 及び特開平 6— 1 5 5 1 6 5号の各公報には高分子量化合物を配合 することが、 また特開平 2— 7 6 6 2 6号公報には芳香族化合物を配合すること が提案されている。 しかしながら、 これらの検討にもかかわらず、 未だ十分な加 ェ速度を示す放電加工油は得られてレヽなレ、。  Since release oil used as an insulating medium has a great effect not only on processing accuracy but also on processing speed, various studies have been conducted so far. For example, in order to improve the processing speed, Japanese Patent Application Laid-Open Nos. Sho 59-1874, 24, Sho 62-27772, and Hei 6-1555165 In each of these publications, it is proposed to incorporate a high molecular weight compound, and in Japanese Patent Application Laid-Open No. 2-76626, it is proposed to incorporate an aromatic compound. However, despite these considerations, an EDM oil that still shows a sufficient acceleration rate has been obtained.
また放電加工においては、 放電加工油を通して瞬間的に放電が行われるため、 放 ¾¾]ェ油は局部的に高温にさらされ、 その一部は熱分解を生じ、 熱分解生成物 の重縮合によりタール状物質が生成する。 タール状物質は、 フィルタ一により除 去することが通常行われている力 一般にこのような系で生じるタール状物質は 微細 (l w m以下) な粒子を含んでおり、 フィルターに対する要求も非常に厳し いものとなり、 また設備が複雑になり、 作業も煩雑となる。 またこのタール状物 質は、 作業性を悪化させるだけでなく、 加工面が局部的に凹凸になったり、 電極 部分に付着して放電が不安定になることによる加工速度の低下の原因にもなる。 さらに、 放動ロェ油は、 上記加工精度、 加工速度だけではなく、 加工屑の排出 性 (分散性) や、 放 ®raェ油の蒸発による臭気、 機械内で飛散することによるべ たつきなどの作業環境の悪化など、 その他種々の性能にも影響を及ぼす。 In electric discharge machining, electric discharge occurs instantaneously through the electric discharge machining oil, so that the release oil is locally exposed to a high temperature, and a part of the oil is thermally decomposed. Tar-like substances are formed. Tar-like substances are usually removed by a filter. Generally, tar-like substances produced in such systems are Since it contains fine particles (less than lwm), the requirements for filters are very strict, and the equipment becomes complicated and the work becomes complicated. In addition, this tar-like substance not only deteriorates workability, but also causes the machining surface to be locally uneven, and causes a reduction in machining speed due to the instability of electric discharge due to adhesion to the electrode portion. Become. In addition to the above-mentioned processing accuracy and processing speed, the radiating roe oil is not only capable of discharging the processing chips (dispersibility), the odor due to the evaporation of the release oil, and the stickiness due to scattering in the machine. It also affects various other performances such as deterioration of the work environment.
本発明者らは、 上記のような各種性能に優れた放 ¾¾Dェ油を提案している (特 開 2 0 0 1— 1 1 5 1 7 9号公報) 力 更なる改良が望まれる。  The present inventors have proposed a release oil which is excellent in various performances as described above (Japanese Patent Application Publication No. 2001-115179). Further improvements are desired.
本発明は、 このような実状に鑑みなされたものであり、 その目的は基本性能と して加工精度、 加工速度に優れ、 さらにタール状物質の生成を抑制し、 加工屑の 排出性に優れ、 かつ作業性及び作業環境を改善できる放動 Dェ油組成物を提供す ることにある。 .  The present invention has been made in view of such a situation, and its object is to provide, as basic performance, excellent processing accuracy and processing speed, further suppress the generation of tar-like substances, and excel in discharge of processing waste, Another object of the present invention is to provide a release oil composition which can improve workability and work environment. .
[発明の開示] [Disclosure of the Invention]
本発明は、 鉱油及ぴ Z又は合成油からなり、 4 0 °Cにおける動粘度が 0 . 5〜 2 0 mm2Z sの基油に、 (A) ヒドロキシフエ二ル基を 2個以上有する化合物、 及び (B ) 4 0 °Cにおける動粘度が 3 0 mm2/ s以上で 1 0 0 °Cにおける動粘 度が 1 0 mm 2/ s以上の高分子物質、 及び Z又は重量平均分子量が 5 0 0以上 の高分子物質を含有してなる放電加工油組成物にある。 以下に本発明を詳述する。 The present invention relates to a base oil comprising mineral oil and Z or synthetic oil and having a kinematic viscosity at 40 ° C. of 0.5 to 20 mm 2 Zs, wherein (A) two or more hydroxyphenyl groups are provided. A compound, and (B) a polymer substance having a kinematic viscosity at 40 ° C of 30 mm 2 / s or more and a kinematic viscosity at 100 ° C of 10 mm 2 / s or more, and Z or weight average molecular weight Is an electrical discharge machining oil composition containing 500 or more high molecular substances. Hereinafter, the present invention will be described in detail.
本発明の放電加工油組成物における基油としては、 鉱油及び/又は合成油を挙 げることができる。 鉱油系及び z又は合成系基油としては、 通常放 m¾ロェ油の基 油として使用しているものであれば特に限定されず使用することができる。  Examples of the base oil in the electric discharge machining oil composition of the present invention include mineral oil and / or synthetic oil. Mineral oil-based and z- or synthetic-based base oils can be used without any particular limitation as long as they are commonly used as base oils for release oil.
鉱油としては、 具体的には例えば、 パラフィン系またはナフテン系の原油の蒸 留により得られる灯油留分;灯油留分からの抽出操作等により得られるノルマル パラフィン;及ぴパラフィン系またはナフテン系の原油の蒸留により得られる潤 滑油留分を、 溶剤脱れき、 溶剤抽出、 水素化分解、 溶剤脱ろう、 接触脱ろう、 水 素化精製、 硫酸洗浄、 及ぴ白土処理等の精製処理等を一つ以上適: imみ合わせて 精製したもの等が挙げられる。 Examples of the mineral oil include, for example, kerosene fraction obtained by distillation of paraffinic or naphthenic crude oil; normal paraffin obtained by extraction operation from kerosene fraction; and paraffinic or naphthenic crude oil. The lubricating oil fraction obtained by distillation is subjected to solvent dewatering, solvent extraction, hydrocracking, solvent dewaxing, contact dewaxing, and water One or more suitable purification treatments, such as denaturation purification, sulfuric acid washing, and white clay treatment, etc .: Immobilized and purified.
合成油としては、 具体的には例えば、 ポリ一ひーォレフイン (プロピレンオリ ゴマー、 イソプチレンオリゴマー、 ポリプテン、 1—才クテンオリゴマー、 1一 デセンオリゴマー、 エチレン一プロピレンオリゴマー等) 又はその水素化物、 ァ ルキルベンゼン、 アルキルナフタレン、 ジエステル (ジトリデシルグルタレート、 ジー 2—ェチルへキシルアジぺート、 ジィソデシルアジぺート、 ジトリデシルァ ジペート、 ジー 2—ェチルへキシルセパケート等) 、 ポリオールエステノレ (トリ メチローノレプロパンカプリレート、 トリメチローノレプロパンペラ/レゴネート、 ぺ ンタエリスリ トーノレ 2—ェチノレへキサノエ一ト、 ペンタエリスリ トールペラルゴ ネート等) 、 ポリグリコーノレ、 シリコーン油、 ジァ /レキ /レジフエ-/レエ一テル、 及ぴポリフエ-ルエーテル等が挙げられる。 なお、 これらの合成油のなかで、 プ ロピレンオリゴマー水素化物、 ィソブチレンオリゴマー水素化物及ぴポリブテン 水素化物は通常ィソパラフィンとも呼ばれている。  Specific examples of synthetic oils include polyolefins (propylene oligomers, isobutylene oligomers, polybutene, 1-octene oligomers, 11-decene oligomers, ethylene-propylene oligomers, etc.) or hydrides thereof. Alkylbenzene, alkylnaphthalene, diester (ditridecyl glutarate, di-2-ethylhexyl adipate, disodecyl adipate, ditridecyl diapate, di-2-ethylhexyl sepacate, etc.), polyol esteranol (trimethylonolepropane caprylate, Trimethylonolepropanepera / legonate, pentaerythritol tonole 2-ethynolehexanoate, pentaerythritol peralgonate, etc.), polyglyconole, silicone oil, jia / lex / leif Air / water, polyether and the like. Among these synthetic oils, hydrogenated propylene oligomers, hydrogenated isobutylene oligomers, and hydrogenated polybutenes are usually called isoparaffins.
上記アルキルベンゼンとしては、 任意のものが使用可能であるが、 炭素数 8〜 4 0、 好ましくは炭素数 8〜 2 4のアルキル基を 1又は 2個、 好ましくは 1個有 するものを用いることが好ましい。 アルキルベンゼンの炭素数が 8未満の場合は、 揮発性が増加する虞があり、 一方、 アルキルベンゼンの炭素数が 4 0を越える場 合は、 必要とする性能が得られない虞がある。 これらのアルキル基は、 直鎖状で も分枝状でもよレヽが、 作業の安全性の面から分枝状アルキル基であることが好ま しい。 また使用するアルキルベンゼンとしては、 単一の構造のアルキルベンゼン だけでなく、 異なる構造を有するアルキルベンゼンの混合物であっても良い。 本発明では、 上記鉱油系基油又は合成油系基油を単独で用いることのほか、 2 種類以上の鉱油系基油、 又は 2種類以上の合成油系基油の混合物を用いてもよく、 また上記鉱油系基油と合成油系基油の混合物を用いても差し支えない。 そして上 記混合物における 2種類以上の基油の混合比は、 特に限定されず、 任意に選ぶこ とができる。  As the alkylbenzene, any one can be used. preferable. If the alkylbenzene has less than 8 carbon atoms, the volatility may increase. On the other hand, if the alkylbenzene has more than 40 carbon atoms, the required performance may not be obtained. These alkyl groups may be linear or branched, but are preferably branched alkyl groups from the viewpoint of work safety. The alkylbenzene used may be not only a single structure alkylbenzene but also a mixture of alkylbenzenes having different structures. In the present invention, in addition to using the mineral base oil or the synthetic base oil alone, two or more mineral base oils, or a mixture of two or more synthetic base oils, may be used. Further, a mixture of the above mineral base oil and synthetic base oil may be used. The mixing ratio of two or more base oils in the above mixture is not particularly limited, and can be arbitrarily selected.
本発明では、 臭気などの作業環境の点から、 飽和分が 9 5容量%以上の基油を 用いることが好ましく、 より好ましくは飽和分が 9 8容量%以上の基油、 さらに 好ましくは飽和分が 9 9容量%以上の基油、 最も好ましくは飽和分が 1 0 0容 量0 /0の基油を用いることである。 なお、 ここでいう飽和分とは、 J I S K 2 5 3 6 「石油製品一成分試験方法」 の蛍光指示薬吸着法 (F I A法) により測定 した値を示す。 上記飽和分の多レ、基油としては、 具体的にはノルマルパラフィン、 ィソパラフィン等が挙げられる。 In the present invention, from the viewpoint of working environment such as odor, it is preferable to use a base oil having a saturated content of 95% by volume or more, more preferably a base oil having a saturated content of 98% by volume or more. Preferably saturated components 9 9 volume% or more of the base oil, and most preferably the saturated components used 1 0 0 base oil capacity 0/0. The term “saturated component” as used herein refers to the value measured by the fluorescence indicator adsorption method (FIA method) of JISK 2536 “Petroleum product one-component test method”. Specific examples of the above-mentioned saturated components and base oils include normal paraffin and isoparaffin.
ノルマルパラフィン及ぴ z又はイソパラフィンを用いる場合、 その含有量 (合 計含有量) は、 臭気などによる作業環境の悪ィ匕を招かないために、 組成物全量基 準で、 4 0質量%以上であることが好ましく、 より好ましくは 5 0質量%以上、 最も好ましくは 6 0質量%以上である。 一方、 その含有量は、 加工速度及び加工 精度 (良好な表面粗さを有し、 力つ加工表面にしみの発生がない状態) を向上さ せ、 またタール状物質の生成を抑制するために、 組成物全量基準で、 9 9 . 8 5 質量%以下であることが好ましく、 より好ましくは 9 9. 5質量%以下、 最も好 ましくは 9 9 . 0質量%以下である。  When normal paraffin and z or isoparaffin are used, their content (total content) is not less than 40% by mass on the basis of the total amount of the composition so as not to adversely affect the working environment due to odor or the like. It is preferably at least 50% by mass, more preferably at least 60% by mass. On the other hand, its content is used to improve the processing speed and processing accuracy (having good surface roughness and no stain on the pressed surface) and to suppress the formation of tar-like substances. The content is preferably 99.85% by mass or less, more preferably 99.5% by mass or less, and most preferably 99.0% by mass or less based on the total amount of the composition.
本発明では、 さらに、 加工速度、 表面粗さを向上させることができることから、 上記飽和分の多い基油にカ卩えて、 ナフテン系鉱油及び/又はアルキルベンゼンを 併用することが好ましい。 但し、 これらを併用すると、 しみの発生が伴う場合が あり、 しみの発生がより起りにくい点からこれらのうちではアルキルベンゼンを 用いることが好ましい。 ナフテン系鉱油としては、 前述のナフテン系鉱油を蒸留 して得られる潤滑油留分を適宜精製処理したものなどが挙げられるが、 より具体 的には、 下記の性状を満たすものであることが好ましい。  In the present invention, since the processing speed and the surface roughness can be further improved, it is preferable to use a naphthenic mineral oil and / or alkylbenzene in combination with the base oil having a high content of saturation. However, when these are used in combination, stains may be generated, and among them, alkylbenzene is preferably used from the viewpoint that stains are less likely to occur. Examples of the naphthenic mineral oil include those obtained by appropriately purifying a lubricating oil fraction obtained by distilling the above-described naphthenic mineral oil, and more specifically, those having the following properties are preferable. .
1 ) n—d— M分析法により得られる%CNが 4 0以上であることが好ましく、 4 5以上であることがより好ましく、 5 0以上であることがさらに好ましい。 Preferably 1) n-d- M analysis% obtained by method C N is 4 0 or more, more preferably 4 5 or more, more preferably 5 0 or more.
2 ) ァニリン点が 7 0 °C以下であることが好ましく、 6 7 °C以下であることが より好ましく、 6 5 °C以下であることがさらに好ましい。  2) The aniline point is preferably 70 ° C. or lower, more preferably 67 ° C. or lower, even more preferably 65 ° C. or lower.
3 ) 流動点が一 3 0 °C以下であることが好ましく、 一 4 0 °C以下であることが より好ましく、 一 4 5 °C以下であることがさらに好ましい。  3) The pour point is preferably at most 130 ° C, more preferably at most 140 ° C, even more preferably at most 45 ° C.
ナフテン系鉱油及び Z又はアルキルベンゼンを用いる場合、 その含有量 (合計 含有量) は、 加工速度を上げ及び良好な表面粗さを得るために、 組成物全量基準 で、 1質量%以上であることが好ましく、 より好ましくは 3質量0 /0以上、 さらに 好ましくは 5質量%以上、 最も好ましくは 7質量%以上である。 一方、 しみの発 生を抑制するために、 その含有量は、 組成物全量基準で、 5 0質量%以下である ことが好ましく、 より好ましくは 4 0質量%以下、 最も好ましくは 3 0質量%以 下である。 When using naphthenic mineral oil and Z or alkylbenzene, the content (total content) should be 1% by mass or more based on the total amount of the composition in order to increase the processing speed and obtain good surface roughness. preferably, more preferably 3 mass 0/0 or more, further It is preferably at least 5% by mass, most preferably at least 7% by mass. On the other hand, in order to suppress the occurrence of spots, the content is preferably 50% by mass or less, more preferably 40% by mass or less, and most preferably 30% by mass, based on the total amount of the composition. It is as follows.
本発明で用いる基油としては、 上述のように、 臭気などの作業環境をより改善 好ましく、 また加工速度、 表面粗さを向上できることから、 ナフテン系鉱油及び /又はアルキルベンゼンを用いることが好ましい。 従って、 本発明では、 上記の ような性能を全て満たすように、 ノルマルパラフィン及び/又はィソパラフィン とナフテン系鉱油及び Z又はアルキルベンゼンとを組み合わせて用いることがよ り好ましく、 しみの発生がより起りにくくなる点から、 ノルマルパラフィン及び /又はィソパラフィンとアルキルベンゼンとを組み合わせて用いることがさらに 好ましい。 系鉱油及び/又はアルキルベンゼンの合計含有量は、 前者の含有量 1に対して、 加工速度及ぴ表面粗さを向上させるために、 好ましくは 0 . 0 5以上、 より好ま しくは 0 . 1以上である。 一方、 その含有量は、 しみの ¾生を抑制するために、 好ましくは 0 . 5以下、 より好ましくは 0 . 4以下である。  As described above, as the base oil used in the present invention, it is preferable to use a naphthenic mineral oil and / or an alkylbenzene because the working environment such as odor can be further improved, and the processing speed and surface roughness can be improved. Therefore, in the present invention, it is more preferable to use a combination of normal paraffin and / or isoparaffin with naphthenic mineral oil and Z or alkylbenzene so as to satisfy all of the above-mentioned performances, and it is more unlikely to cause spots. From the viewpoint, it is more preferable to use a combination of normal paraffin and / or isoparaffin and alkylbenzene. The total content of the mineral oil and / or the alkylbenzene is preferably at least 0.05, more preferably at least 0.1 with respect to the former content of 1, in order to improve the processing speed and the surface roughness. It is. On the other hand, its content is preferably 0.5 or less, more preferably 0.4 or less, in order to suppress the formation of stains.
本発明で用いる基は、 火災に対する安全性の面から、 一種の基油を単独で用い る場合、 又は 2種以上の基油を混合して用いる場合のいずれにおいても、 4 0 °C における動粘度が 0 . 5 mm2/ s以上であり、 一方、 カロェ屑排除、 電極等の冷 却作用を良好に維持するために、 上記 4 0 °Cにおける動粘度が 2 0 mm 2 / s以 下である。 より火災に対する安全性を確保するためには、 上記 4 0 °Cにおける動 粘度は、 好ましくは l mm2/ s以上、 より好ましくは 1 . 5 mm 2/ s以上で あり、 一方、 加工屑の除去が容易である、 しみが発生しにくくなる、 また電極等 の冷却作用が良好である、 及び加工速度が向上するなどのより優れた効果を得る ために、 上記 4 0 °Cにおける動粘度は、 好ましくは 1 S nrn^Z s以下、 より好 ましくは 1 O mn^Z s以下、 さらに好ましくは 5 mm 2Z s以下、 最も好まし くは 3 mm2/ s以下である。 2種以上の基油を併用する場合、 それぞれの基油は、 火災に対する安全性の面 から、 その 4 0 °Cにおける動粘度の下限は、 0 . 5 mm2/ s以上であることが 好ましく、 より好ましくは l mm 2/ s以上、 さらに好ましくは 1 . 5 mm2/ s以上であり、 一方、 加工屑の除去が容易である、 しみが発生しにくくなる、 ま た電極等の冷却作用が良好である、 及び加工速度が向上するなどのより優れた効 果を得るために、 それぞれの基油の 4 0 °Cにおける動粘度の上限は 2 O mmV s以下であることが好ましく、 より好ましくは 1 5 mm2/ s以下、 より好まし くは 1 0 mm2/ s以下、 さらに好ましくは 5 mm 2Z s以下、 最も好ましくは 3 mm2Z s以下である。 The base used in the present invention can be operated at 40 ° C regardless of whether one kind of base oil is used alone or two or more kinds of base oils are used in combination from the viewpoint of fire safety. viscosity 0. and at 5 mm 2 / s or more, whereas, Karoe debris exclusion, in order to maintain good for cold却作electrodes such as kinematic viscosity at above 4 0 ° C is 2 0 mm 2 / s or less under It is. To ensure the safety of more against fire, kinematic viscosity at above 4 0 ° C is preferably l mm 2 / s or more, more preferably 1. 5 mm 2 / s or more, whereas, the processing refuse In order to obtain more excellent effects such as easy removal, less occurrence of stains, better cooling of electrodes and the like, and improvement in processing speed, the kinematic viscosity at 40 ° C. , preferably less 1 S nrn ^ Z s, more favorable Mashiku is 1 O mn ^ Z s or less, more preferably no more than 5 mm 2 Z s, and most preferably rather is less 3 mm 2 / s. When two or more base oils are used in combination, the lower limit of the kinematic viscosity at 40 ° C is preferably 0.5 mm 2 / s or more from the viewpoint of fire safety. , more preferably l mm 2 / s or more, more preferably not more 1. 5 mm 2 / s or more, whereas, the removal of processing refuse is easy, stains hardly occurs, cooling action of such or electrodes In order to obtain more excellent effects such as good oil quality and improved processing speed, the upper limit of the kinematic viscosity at 40 ° C. of each base oil is preferably 2 O mmVs or less. It is preferably at most 15 mm 2 / s, more preferably at most 10 mm 2 / s, even more preferably at most 5 mm 2 Zs, most preferably at most 3 mm 2 Zs.
基油の含有量は、 組成物全量基準で、 4 0質量%以上であることが好ましく、 より好ましくは 5 0質量%以上、 さらに好ましくは 6 0質量%以上、 最も好まし くは 7 0質量%以上である。 一方、 極間に滞留する加工屑やタール状物質の排除 を容易にするために、 基油の含有量は、 組成物全量基準で、 9 9 . 8 5質量%以 下であることが好ましく、 より好ましくは 9 9 . 5質量%以下、 最も好ましくは 9 9 . 0質量%以下である。  The content of the base oil is preferably at least 40% by mass, more preferably at least 50% by mass, further preferably at least 60% by mass, most preferably at least 70% by mass, based on the total amount of the composition. % Or more. On the other hand, the content of the base oil is preferably 99.85% by mass or less, based on the total amount of the composition, in order to facilitate the removal of processing waste and tar-like substances staying between the poles. It is more preferably at most 99.5% by mass, most preferably at most 99.0% by mass.
本発明で用いられる (A) ヒドロキシフエ二ル基を 2個以上有する化合物は、 分子中にヒドロキシフエ二ル基を 2個又はそれ以上有するィ匕合物であり、 それぞ れのヒドロキシフエ-ル基は、 炭素数 1〜4のアルキル基で置換されていても良 レ、。 本発明で用いるヒドロキシフエ-ル基を 2個以上有するィ匕合物は、 各ヒドロ キシフエニル基に上記アルキル基を少なくとも 1つ有する化合物であることが好 ましく、 より好ましくは 2つ以上有する化合物である。 また本発明で用いる化合 物は、 ヒドロキシフエ二ル基を 3個以上有する化合物であっても良いが、 よりタ ール状物質の生成を抑制できることから、 ヒドロキシフエ二ル基を 2個有する化 合物であることが好ましい。 複数のヒドロキシフエニル基は、 フエニル基同士が 直接結合していても良いし、 炭化水素基を介して結合していても良い、 あるいは 酸素や硫黄など炭素、 水素以外の原子を含む結合基を介して結合していても良レ、。 酸素及びン又は硫黄を含む結合基としては、 一 S—、 -o-c (= θ) 一、 及ぴ これらと炭化水素基を組み合わせたものなどが挙げられる。 これらの結合基の中 でも、 よりタール状物質の生成を抑制できることから、 酸素を含む基、 硫黄を含 む基、 または酸素及び硫黄を含む基であることが好ましく、 酸素及び硫黄を含む 基であることがより好ましい。 The compound (A) having two or more hydroxyphenyl groups used in the present invention is a compound having two or more hydroxyphenyl groups in the molecule. The alkyl group may be substituted with an alkyl group having 1 to 4 carbon atoms. The conjugate having two or more hydroxyphenyl groups used in the present invention is preferably a compound having at least one alkyl group in each hydroxyphenyl group, more preferably a compound having two or more hydroxyphenyl groups. It is. The compound used in the present invention may be a compound having three or more hydroxyphenyl groups.However, since the formation of tar-like substances can be further suppressed, the compound having two hydroxyphenyl groups can be used. It is preferably a compound. As for the plurality of hydroxyphenyl groups, the phenyl groups may be directly bonded to each other, may be bonded via a hydrocarbon group, or may be a bonding group containing an atom other than carbon or hydrogen such as oxygen or sulfur. Good, even though they are combined through. Examples of the binding group containing oxygen and sulfur or sulfur include 1 S—, —oc (= θ), and a combination of these and a hydrocarbon group. Among these bonding groups, the formation of tar-like substances can be further suppressed, so that the group containing oxygen and the group containing sulfur are included. And a group containing oxygen and sulfur, more preferably a group containing oxygen and sulfur.
本発明で用いるヒドロキシフエ二ル基を 2個以上有する化合物は、 下記一般式 ( 1 ) で表されるビスフエノール化合物であることが好ましレ、。  The compound having two or more hydroxyphenyl groups used in the present invention is preferably a bisphenol compound represented by the following general formula (1).
Figure imgf000008_0001
Figure imgf000008_0001
一般式 (1 ) において、 R 1 R 2、 R 3及ぴ R 4は、 それぞれ個別に炭素数 1 〜 4のアルキル基を示し、 R 5、 R 6、 1 7及ぴ1 8は、 それぞれ個別に炭素数 1 〜 1 0のァ /レキレン基を示す。 In the general formula (1), R 1 R 2 , R 3 and R 4 each independently represent an alkyl group having 1 to 4 carbon atoms, and R 5 , R 6 , 17 and 18 each represent an individual Shows an α / alkylene group having 1 to 10 carbon atoms.
上記 1〜!^ 4で表されるアルキル基は、 直鎖状でも分枝状でも良く、 これら の具体例としては、 メチル基、 ェチル基、 n—プロピル基、 イソプロピル基、 n 一ブチル基、 ィソブチル基、 s e c一プチル基、 及び t e r t—プチル基等を挙 げることができる。 これらの中でもタール状物質の抑制効果に優れる点から t e r t—ブチル基が好ましい。 The alkyl group represented by the above 1 to! ^ 4 may be linear or branched, and specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, Examples include an isobutyl group, a sec-butyl group, and a tert-butyl group. Of these, a tert-butyl group is preferable because of its excellent effect of suppressing tar-like substances.
上記 R 5〜R 8で表されるアルキレン基は、 直鎖状でも分枝状でも良く、 これ らの具体例としては、 メチレン基、 エチレン基、 プロピレン基、 プチレン基、 ぺ ンチレン基、 へキシレン基、 ヘプチレン基、 オタチレン基、 ノ-レン基、 デシレ ン基等のアルキレン基 (これらのアルキレン基は直鎖状でも分枝状でも良い) 等 を挙げることができる。 これらの中でも、 メチレン基、 エチレン基 (ジメチレン 基、 メチルメチレン基) が好ましい。 The alkylene group represented by R 5 to R 8 may be linear or branched, and specific examples thereof include a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, and a hexylene group. And alkylene groups such as a heptylene group, an octylene group, a norylene group, and a decylene group (these alkylene groups may be linear or branched). Among them, a methylene group and an ethylene group (dimethylene group, methylmethylene group) are preferable.
本発明で用いるヒドロキシフエ二ル基を 2個以上有する化合物の好ましい具体 例を示す。  Preferred specific examples of the compound having two or more hydroxyphenyl groups used in the present invention are shown below.
0 0
II II
CH2CH2— C一 0— CH2十 S 本発明で用いるヒドロキシフエ-ル基を 2個以上有するィ匕合物の含有量は任意 であるが、 通常組成物全量基準で 0 . 0 5質量%以上であり、 好ましくは 0 . 1 質量%以上である。 一方、 その含有量は、 通常組成物全量基準で 1 0質量%以下 であり、 好ましくは 5質量%以下である。 該ィヒ合物の含有量が組成物全量基準で 0 . 0 5質量%未満の場合は、 放電加工の際のタール状物質の生成抑制効果に乏 しく、 一方、 その含有量が組成物全量基準で 1 0質量%を超える場合は、 電極の 消耗が大きくなるため、 それぞれ好ましくない。 本発明の (B ) 成分として用いられる、 4 0 °Cにおける動粘度が 3 0 mm2/ s以上で 1 0 0 °Cにおける動粘度が 1 0 mm2/ s以上の高分子物質、 及び Z又 は重量平均分子量が 5 0 0以上の高分子物質としては、 例えば、 このような性状 を有する高粘度の油、 ポリマー (重合体) 、 及び樹脂を挙げることができる。 上記動粘度を有する高分子物質としては、 例えば、 前述の基油の内、 灯油留分、 ノルマルパラフィン分を除いた鉱油を挙げることができる。 具体的には、 例えば、 パラフィン系またはナフテン系の原油の蒸留により得られる潤滑油留分を、 溶剤 脱れき、 溶剤抽出、 水素化分解、 溶剤脱ろう、 接触脱ろう、 水素化精製、 硫酸洗 浄、 及び白土処理等の精製処理等を一つ以上適宜組み合わせて精製したもの等が 挙げられる。 CH 2 CH 2 - C one 0- CH 2 Ten S Although the content of the conjugate having two or more hydroxyphenyl groups used in the present invention is optional, it is usually at least 0.05 mass%, preferably at least 0.1 mass%, based on the total amount of the composition. That is all. On the other hand, the content is usually 10% by mass or less, preferably 5% by mass or less based on the total amount of the composition. When the content of the compound is less than 0.05% by mass based on the total amount of the composition, the effect of suppressing the formation of tar-like substances during electric discharge machining is poor. If the amount exceeds 10% by mass, the consumption of the electrodes increases, which is not preferable. Used as component (B) of the present invention, 4 0 ° C in the kinematic viscosity of 3 0 mm 2 / s or more at a kinematic viscosity at 1 0 0 ° C 1 0 mm 2 / s or more polymeric materials, and Z Examples of the high molecular substance having a weight average molecular weight of 500 or more include high-viscosity oils, polymers (polymers), and resins having such properties. Examples of the polymer substance having the kinematic viscosity include mineral oil from which the kerosene fraction and the normal paraffin component have been removed from the base oils described above. Specifically, for example, a lubricating oil fraction obtained by distillation of paraffinic or naphthenic crude oil is subjected to solvent dewatering, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrorefining, sulfuric acid washing. Purified by appropriately combining one or more purification treatments such as purification and white clay treatment.
ポリマー (重合体) としては、 例えば、 ポリ一 α—ォレフィン (例えば、 ポリ ブテン、 ポリイソプチレンなど) 又はこれらの水素化物、 ポリアミド化合物、 ポ リアルキルスチレン、 ポリビニルァセテ一ト、 ポリアルキル (メタ) アタリレー ト、 エチレン一プロピレン共重合体又はその水素化物、 及びスチレン一無水マレ ィン酸共重合体を挙げることができる。  Examples of the polymer include a poly-α-olefin (eg, polybutene, polyisobutylene, etc.) or a hydride thereof, a polyamide compound, a polyalkylstyrene, a polyvinyl acetate, a polyalkyl (meth) atalyre. And an ethylene-propylene copolymer or a hydride thereof, and a styrene-maleic anhydride copolymer.
樹脂としては、 例えば、 テルペン樹脂及び石油樹脂を挙げることができる。 テ ルペン榭脂としては、 例えば、 へミテルペン、 ジペンテンなどのモノテルペン、 セスキテルペン、 ジテノレペン、 セスタテノレペン、 トジテルペン、 テトラテノレペン、 ポリテルペンの重合体、 又はこれらの水素化物、 あるいはこれらの変性樹脂を挙 げることができる。 また石油樹脂としては、 例えば、 石油の分解留分のうち、 炭 素数 4又は 5の炭化水素留分、 又は炭素数 9又は 1 0の炭化水素留分を原料にし た樹脂、 あるいはこれらの留分を混合原料とした樹脂、 あるいはこれらの変性樹 脂、 シクロペンクジェンージシクロペンタジェン共重合系石油樹脂、 またはこれ らの水素化物、 あるいはこれらの変性樹脂を挙げることができる。 Examples of the resin include a terpene resin and a petroleum resin. Examples of terpene resins include monoterpenes such as hemiterpenes and dipentenes, sesquiterpenes, ditenolepenes, sestatenolepenes, toditeterpenes, tetratenolepenes, polymers of polyterpenes, hydrides thereof, and modified resins thereof. Can be As the petroleum resin, for example, a hydrocarbon fraction having 4 or 5 carbon atoms or a hydrocarbon fraction having 9 or 10 carbon atoms among petroleum cracked fractions is used as a raw material. Resin, or a resin using these fractions as a mixed raw material, or a modified resin thereof, a cyclopentene dicyclopentadiene copolymerized petroleum resin, or a hydride thereof, or a modified resin thereof. be able to.
本発明の (B) 成分としては、 カロェ精度、 及び加工速度をより上げることがで き、 またべたつきなどによる作業性の改善にも優れた効果がバランスよく得られ ることから、 ポリマー (重合体) であることが好ましく、 ポリ一 α—ォレフィン (例えば、 ポリプテン、 ポリイソプチレンなど) 、 エチレン一プロピレン共重合 体、 ポリメタクリレート、 又はこれらの水素化物であることがより好ましく、 ポ リブテン又はその水素化物がより好ましい。 また、 ポリブテン又はその水素化物 はしみが発生しにくいという点からも好まし 、。  As the component (B) of the present invention, a polymer (polymer) can be used because it can further improve the calorie precision and the processing speed, and also has an excellent effect of improving workability due to stickiness and the like. ), More preferably poly-α-olefin (for example, polybutene, polyisobutylene, etc.), ethylene-propylene copolymer, polymethacrylate, or a hydride thereof, and polybutene or a hydride thereof is more preferable. More preferred. Further, polybutene or its hydride is also preferable because it does not easily cause stains.
本宪明で用いる (Β) 成分としての高分子物質は、 加工精度及び加工速度をさ らに向上させるために、 40°Cにおける動粘度が好ましくは 100mm2Zs 以上、 より好ましくは 50 Omm2ノ s以上、 さらに好ましくは 1000 mm2 /s以上、 最も好ましくは 500 Omm2/ s以上を有するものであり、 また 1 00°Cにおける動粘度は好ましくは 100mm2/s以上、 より好ましくは 50 Omm2/s以上、 最も好ましくは 1000 mm2/ s以上を有するものである。 一方、 40°C及ぴ 100°Cにおける動粘度の上限に特に制限はないが、 通常 4 0 °Cにおける動粘度は 250000 mm2Z s以下であり、 ベた付きなどの作業 環境の悪ィヒを招かないために、 好ましくは 200000mm2Zs以下であり、 より好ましくは、 180000mni2Zs以下である。 また、 同様な理由から、 100°Cにおける動粘度は 10000 mm2/ s以下であり、 好ましくは 700 0 mm2/ s以下であり、 より好ましくは、 5000mm2/ s以下である。 本発明において (B) 成分として用いる高分子物質は、 さらに優れた加工精度 及び加工速度を得るために、 その重量平均分子量が好ましくは 1000以上、 よ り好ましくは、 2000以上であり、 さらに好ましくは 3000以上、 最も好ま しくは 5000以上を有するものである。 一方、 その重量平均分子量の上限は、 特に制限はないが、 通常 50000以下で、 好ましくは 40000以下であり、 更に好ましくは 30000以下、 最も好ましくは 10000以下である。 In order to further improve processing accuracy and processing speed, the polymer substance (II) used in the present invention has a kinematic viscosity at 40 ° C of preferably 100 mm 2 Zs or more, more preferably 50 Omm 2 Roh s or more, more preferably 1000 mm 2 / s or more, but most preferably more than 500 Omm 2 / s, also 1 00 kinematic viscosity at ° C is preferably 100 mm 2 / s or more, more preferably 50 Omm 2 / s or more, most preferably 1000 mm 2 / s or more. On the other hand, the upper limit of the kinematic viscosity at 40 ° C and 100 ° C is not particularly limited, but the kinematic viscosity at 40 ° C is usually 250,000 mm 2 Zs or less, and the working environment such as stickiness is bad. In order not to cause asperity, it is preferably 200,000 mm 2 Zs or less, and more preferably 180,000 mni 2 Zs or less. For the same reason, the kinematic viscosity at 100 ° C. is 10000 mm 2 / s or less, preferably 70000 mm 2 / s or less, and more preferably 5000 mm 2 / s or less. In the present invention, the polymer substance used as the component (B) has a weight average molecular weight of preferably 1,000 or more, more preferably 2,000 or more, and more preferably, in order to obtain more excellent processing accuracy and processing speed. It has more than 3000, most preferably more than 5000. On the other hand, the upper limit of the weight average molecular weight is not particularly limited, but is usually 50,000 or less, preferably 40,000 or less, more preferably 30,000 or less, and most preferably 10,000 or less.
本発明で用いる (B) 成分としの高分子物質の含有量は、 組成物全量基準で、 好ましくは 0 . 1質量。 /0以上であり、 より好ましくは 0 . 3質量%以上、 更に好 ましくは 0 . 5質量。 /0以上、 最も好ましくは 1質量。 /0以上である。 一方、 その含 有量は、 組成物全量基準で好ましくは 3 0質量%以下であり、 より好ましくは 2 0質量%以下、 最も好ましくは 1 5質量%以下である。 (B) 成分の含有量が組 成物全量基準で 0 . 1質量%未満である場合は、 充分な加工速度及び良好な加工 精度を得ることが困難になり、 一方、 その含有量が組成物全量基準で 3 0質量。 /0 を超える場合は、 ベとつきなどの作業性が悪ィ匕し、 またタール状物質の生成が多 くなりやすく、 それぞれ好ましくない。 The content of the polymer substance as the component (B) used in the present invention is based on the total amount of the composition. Preferably 0.1 mass. / 0 or more, more preferably 0.3% by mass or more, and still more preferably 0.5% by mass. / 0 or more, most preferably 1 mass. / 0 or more. On the other hand, the content is preferably 30% by mass or less, more preferably 20% by mass or less, and most preferably 15% by mass or less based on the total amount of the composition. When the content of the component (B) is less than 0.1% by mass based on the total amount of the composition, it is difficult to obtain a sufficient processing speed and a good processing accuracy, while the content is low. 30 mass based on the total amount. When the ratio exceeds / 0 , workability such as stickiness is poor, and the generation of tar-like substances tends to increase.
本発明の放 ェ油組成物は、 放¾¾1ェ油組成物としての性能をさらに高める 目的で、 必要に応じて公知の添加剤を含有していてもよい。  The release oil composition of the present invention may contain a known additive, if necessary, for the purpose of further enhancing the performance as a release oil composition.
添加剤としては具体的には、 酸化防止剤、 消泡剤、 鲭止め剤、 金属不活性化剤、 油性剤、 極圧剤、 清浄分散剤、 及び界面活性剤等が例示できる。 これら添加剤の 含有量は、 放電加工油組成物全量基準で通常 0 . 0 0 5〜1 0質量%である。  Specific examples of the additive include an antioxidant, an antifoaming agent, a deterrent, a metal deactivator, an oily agent, an extreme pressure agent, a cleaning dispersant, and a surfactant. The content of these additives is usually 0.05 to 10% by mass based on the total amount of the electric discharge machining oil composition.
[発明を実施するための最良の形態] [Best Mode for Carrying Out the Invention]
■ 以下に、 実施例及び比較例によって本発明をさらに具体的に説明するが、 本発 明はこれらに何ら限定されるものではな 、。 The present invention will be described in more detail with reference to the following Examples and Comparative Examples, but the present invention is not limited thereto.
(実施例 1〜: I 0及ぴ比較例 1〜 2 ) (Example 1-: I 0 and Comparative Examples 1-2)
表 2— 1およぴ表 2 _ 2に従つて本発明の放電加工油組成物 (実施例:!〜 1 0 ) 及び比較のための放電加工油組成物 (比較例 1〜2 ) をそれぞれ調製した。 得られた放電加工油組成物 (油剤) を用い、 サーボ付き放電加工機 (ダイヤッ クス E A 1 2 E、 三菱電気 (株) 製) を利用して、 下記の加工条件で面付け加工 を行った。 そして加工油組成物に対する性能を下記 ( 1 ) 〜 (3 ) に示す評価方 法で評価した。 また (4 ) ベたつき試験を行い、 油剤のベたつきの程度を評価し た。 それらの評価結果を表 2— 1および表 2 _ 2に示す。  According to Table 2-1 and Table 2_2, the electric discharge machining oil composition of the present invention (Example:! ~ 10) and the electric discharge machining oil composition for comparison (Comparative Examples 1 to 2) were respectively obtained. Prepared. Using the obtained EDM oil composition (oil agent), imposition machining was performed under the following machining conditions using an EDM with a servo (Diax EA12E, manufactured by Mitsubishi Electric Corporation). . The performance of the processing oil composition was evaluated by the following evaluation methods (1) to (3). (4) A stickiness test was conducted to evaluate the degree of stickiness of the oil agent. The evaluation results are shown in Table 2-1 and Table 2_2.
(加工条件) (Processing conditions)
電極:銅製四角棒電極 ( 5 mm X 5 mm) ワーク : SKD— 6 1材 (5 cmX 5 cmX l cm) Electrode: Copper square bar electrode (5 mm X 5 mm) Work: SKD— 6 1 material (5 cmX 5 cmX lcm)
縮小代 (クリアランス) : 0. 1 0mm  Reduction allowance (clearance): 0.10 mm
加工条件:表 1の 7工程からなる加工を行つた。 なお、 電極の入り込み深さが 所定の値となったところで次に工程に進んだ。  Machining conditions: Machining consisting of the seven processes shown in Table 1 was performed. When the electrode penetration depth reached a predetermined value, the process proceeded to the next step.
加工液:加工槽に 1 2 Lの加工油組成物を満たした。  Working fluid: The working tank was filled with 12 L of working oil composition.
Figure imgf000012_0001
Figure imgf000012_0001
(1) 加工速度評価 (1) Processing speed evaluation
加工に要した時間 (電極入り込み深さが所定の位置になるまでの時間) 及ぴ加 ェ前後のワークの重量変ィ匕を測定し、 下記の式を用いて加工速度を算出した。 加工速度 (mg/分) =加工前後のワークの重量変化 (mg) Z加工に要した 時間 (分)  The time required for processing (the time until the electrode penetration depth reaches a predetermined position) and the weight change of the workpiece before and after the application were measured, and the processing speed was calculated using the following equation. Machining speed (mg / min) = Weight change of workpiece before and after machining (mg) Time required for Z machining (min)
(2) 表面粗さ評価  (2) Surface roughness evaluation
上記加工速度試験を行つた後のワーク表面を表面粗さ形状測定機 (サーフコム 5 9 0AN 東京精密 (株) 製) を用いて表面粗さ (Rma x) を測定した。 The machining speed test Gyotsu was after the workpiece surface to a surface roughness shape measuring instrument (SURFCOM 5 9 0A N Tokyo Seimitsu Co., Ltd.) using a surface roughness (Rma x) was measured.
(3) タールの発生評価  (3) Evaluation of tar generation
上記加工速度試験を行つた後の電極へのタール付着状況、 並びに加工槽の壁面、 及ぴ底面へのタール付着状況を目視で観察した。  After the above-mentioned processing speed test, the state of tar adhesion to the electrode and the state of tar adhesion to the wall surface and the bottom surface of the processing tank were visually observed.
(4) ベたつき試験  (4) Sticky test
アルミニウム皿 (1 0 OmmX 7 Omm) 上に試料として油剤 5 mLを入れ、 8 0°Cの恒温槽に開放状態で 24時間静置後、 試料付着部分のベたつきの程度を 指触判断した。 表 2— 1 5 mL of the oil agent was placed as a sample on an aluminum dish (10 OmmX 7 Omm), allowed to stand for 24 hours in an open state in a constant temperature bath at 80 ° C, and the degree of stickiness of the sample attached portion was judged by finger touch. Table 2-1
Figure imgf000013_0003
Figure imgf000013_0003
1)基油 1:ノルマルパラフィン(飽和分 100容量%、40¾にぉける動粘度1.75mmVs) 1) Base oil 1: Normal paraffin (saturated content: 100% by volume, kinematic viscosity over 40¾ 1.75mmVs)
2)基油2:イソパラフィン(飽和分 99.9容董%、40°Cにおける動粘度 1.21 mm2ノ s)2) Base oil 2 : isoparaffin (saturation: 99.9% by volume, kinematic viscosity at 40 ° C 1.21 mm 2 s)
3)基油 3:アルキルベンゼン(40°Cにおける動粘度 4.32mmVs) 3) Base oil 3: Alkylbenzene (Kinematic viscosity at 40 ° C 4.32mmVs)
4)基油 4:ナフ亍ン系鉱油(40°Cにおける動粘度 8. OlmmVs. %CN55. 4) Base oil 4: Naphine mineral oil (Kinematic viscosity at 40 ° C 8. OlmmVs.% C N 55.
ァニリン点 59°C、流動点一 45°C以下)  (Aniline point 59 ° C, pour point-45 ° C or less)
5)A15) A1
Figure imgf000013_0001
Figure imgf000013_0001
6) 81:ポリブ亍ン水素化物(40°Cにおける動粘度 160000mm2Zs 100°Cにおける 動粘度 3850mm2Zs、重量平均分子量 2900) 6) 81: polybutylene亍N kinematic viscosity 3850mm 2 Zs in kinematic viscosity 160000mm 2 Zs 100 ° C in hydride (40 ° C, weight average molecular weight 2900)
7) B2:ポリイソプチレン水素化物(重量平均分子量 34000)  7) B2: Polyisobutylene hydride (weight average molecular weight 34000)
8) B3:ポリメタクリレート (40Cにおける動粘度は高粘度のため測定不能、 100°Cにおけ る動粘度 1250mm2 s)8) B3: polymethacrylate (kinematic viscosity at 40C is not measurable due to high viscosity, kinematic viscosity at 100 ° C 1250mm 2 s)
)曰4:エチレン プロピレン共重合体水素化物(40Cにおける動粘度 10000mm2 s) Says 4 : Ethylene propylene copolymer hydride (Kinematic viscosity at 40C 10,000 mm 2 s
100Cにおける動粘度 1200mm2 s) (Kinematic viscosity at 100C 1200mm 2 s)
10) B5:テルペン樹脂 (重量平均分子量 560) 10 ) B5: Terpene resin (weight average molecular weight 560)
1 ) B6 ラフィン系鉱油(40°Cにおける動粘度 970mm2, 's, 100°Cにおける動粘度
Figure imgf000013_0002
表 2— 2
Figure imgf000014_0001
1) B6 raffinic mineral oil (kinematic viscosity at 40 ° C 970mm 2 , 's, kinematic viscosity at 100 ° C
Figure imgf000013_0002
Table 2—2
Figure imgf000014_0001
1)〜11)は表 2— 1と同じ。  1) to 11) are the same as Table 2-1.
3 表 2— 1およぴ表 2— 2に示す結果から、 本発明の放 ロェ油組成物 (実施例 1 - 1 0 ) を用いた場合は、 いずれも優れた加工速度を示し、 力つ加工後の表面 状態も良好であり、 またカロェ表面のしみの発生はないか、 または僅かであり、 さ らにタール状物質の生成やべたつきも殆ど生じないことがわかる。 一方、 (A) 成分を含有しない組成物を用いた場合 (比較例 1 ) は、 タール状物質が生成し、 また (B) 成分を含有しない組成物を用いた場合 (比較例 2 ) には、 充分な加工 速度が得られないことがわかる。 Three From the results shown in Table 2-1 and Table 2-2, when the roast oil composition of the present invention (Examples 1 to 10) was used, all showed excellent processing speed, It can be seen that the surface condition afterward is good, and that no or little stains on the surface of the caroe are generated, and that the formation of tar-like substances and stickiness hardly occur. On the other hand, when a composition containing no component (A) is used (Comparative Example 1), a tar-like substance is generated, and when a composition containing no component (B) is used (Comparative Example 2), It turns out that a sufficient processing speed cannot be obtained.
[産業上の利用可能性] [Industrial applicability]
本発明の放電加工油組成物を用いることで、 優れた加工精度 (良好な表面状態、 加工表面のしみの発生の抑制) 、 加工速度を得ることができ、 従って、 効率良く 放動ロェを行うことができると共に、 表面凹凸が少なく、 しみも殆どない精度の 高い加工表面を得ることができる。 またタール状物質の生成も抑制されるため、 電極部分への付着による不安定な放電がなく、 これによる加工速度の低下なども 回避できる。 さらに加工屑の排出性も良好であり、 また蒸発による臭気や加工機 内での飛散によるべた付きなども低減できるため、 作業性や作業環境をもさらに 改善することができる。  By using the electric discharge machining oil composition of the present invention, it is possible to obtain excellent machining accuracy (good surface condition, suppression of generation of stains on the machined surface) and machining speed, and therefore, to perform the discharge roaming efficiently. In addition to this, it is possible to obtain a high-accuracy processed surface with little surface unevenness and almost no stain. In addition, since the generation of tar-like substances is also suppressed, there is no unstable discharge due to adhesion to the electrode portion, and a reduction in the processing speed due to this can be avoided. In addition, the workability and working environment can be further improved because the swarf is easily discharged and the odor due to evaporation and the stickiness due to scattering in the processing machine can be reduced.

Claims

請 求 の 範 囲 The scope of the claims
1. 鉱油及び Z又は合成油からなり、 40°Cにおける動粘度が 0. 5〜 2 Omm2/^の基油に、 (A) ヒドロキシフエ二ル基を 2個以上有する化合物、 及ぴ (B) 40°Cにおける動粘度が 3 Omm2 ^以上で 100°Cにおける動粘 度が 10 mm2/ s以上の高分子物質、 及ひ、Z又は重量平均分子量が 500以上 の高分子物質を含有してなる放 !ェ油組成物。 1. A base oil composed of mineral oil and Z or synthetic oil and having a kinematic viscosity at 40 ° C of 0.5 to 2 Omm 2 / ^, (A) a compound having two or more hydroxyphenyl groups, and ( B) A polymer substance with a kinematic viscosity at 40 ° C of 3 Omm 2 ^ or more and a kinematic viscosity at 100 ° C of 10 mm 2 / s or more, and a polymer substance with a Z or weight average molecular weight of 500 or more Release containing! Oil composition.
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