WO2003092142A1 - Electric drive system for a vehicle - Google Patents

Electric drive system for a vehicle Download PDF

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Publication number
WO2003092142A1
WO2003092142A1 PCT/DE2003/001292 DE0301292W WO03092142A1 WO 2003092142 A1 WO2003092142 A1 WO 2003092142A1 DE 0301292 W DE0301292 W DE 0301292W WO 03092142 A1 WO03092142 A1 WO 03092142A1
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WO
WIPO (PCT)
Prior art keywords
wheel
drive system
electric drive
electric
electric motor
Prior art date
Application number
PCT/DE2003/001292
Other languages
German (de)
French (fr)
Inventor
Ernst Lieb
Theodor Helmle
Original Assignee
Mbn-Maschinenbaubetriebe Neugersdorf Gmbh
Alpha Getriebebau Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mbn-Maschinenbaubetriebe Neugersdorf Gmbh, Alpha Getriebebau Gmbh filed Critical Mbn-Maschinenbaubetriebe Neugersdorf Gmbh
Priority to AU2003232611A priority Critical patent/AU2003232611A1/en
Priority to EP03747079A priority patent/EP1497904A1/en
Publication of WO2003092142A1 publication Critical patent/WO2003092142A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00Disposition of motor in, or adjacent to, traction wheel
    • B60K7/0007Disposition of motor in, or adjacent to, traction wheel the motor being electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/10Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
    • B60L50/16Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines with provision for separate direct mechanical propulsion
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00Disposition of motor in, or adjacent to, traction wheel
    • B60K2007/0038Disposition of motor in, or adjacent to, traction wheel the motor moving together with the wheel axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K7/00Disposition of motor in, or adjacent to, traction wheel
    • B60K2007/0092Disposition of motor in, or adjacent to, traction wheel the motor axle being coaxial to the wheel axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00Type of vehicles
    • B60L2200/46Vehicles with auxiliary ad-on propulsions, e.g. add-on electric motor kits for bicycles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2220/00Electrical machine types; Structures or applications thereof
    • B60L2220/40Electrical machine applications
    • B60L2220/44Wheel Hub motors, i.e. integrated in the wheel hub
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/10Road Vehicles
    • B60Y2200/12Motorcycles, Trikes; Quads; Scooters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/10Road Vehicles
    • B60Y2200/12Motorcycles, Trikes; Quads; Scooters
    • B60Y2200/126Scooters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the invention relates to an electric drive system for a vehicle on which a drive wheel is rotatably mounted directly or indirectly on a frame of the vehicle.
  • the electric drive system includes a power transmission unit, which consists of the wheel axle, wheel bearing and wheel hub, on which the drive wheel is fastened with its rim, an electric drive with an electric motor, which is drivingly connected to the drive wheel, and a control unit, which is connected to the electric motor.
  • a power transmission unit which consists of the wheel axle, wheel bearing and wheel hub, on which the drive wheel is fastened with its rim
  • an electric drive with an electric motor which is drivingly connected to the drive wheel
  • a control unit which is connected to the electric motor.
  • the invention is based on the object of equipping or converting vehicles with conventional internal combustion engines or similar drive systems to vehicles with energy-saving drive systems which are emission-free in terms of noise and exhaust gas and with low cost and technical outlay.
  • the solution to the problem according to the invention is that the electric motor is designed so that it completely contains the power transmission unit.
  • stator on which the electronically commutated windings are arranged and which represents the axle
  • rotor on which the permanent magnets are arranged and which represents the wheel hub, is also connected connected to the drive wheel.
  • the rotor is mounted in the first and / or second bearing of the electric motor, which each represents a bearing of the drive wheel.
  • This solution aims by avoiding an extra led the power transmission unit and a gearbox and by replacing a high-speed electric motor by means of the direct-driving, low-speed motor to ensure that, in addition to the obvious lower technical and cost expenditure, a much longer service life and operational reliability are achieved.
  • the indirect mounting is carried out by means of a wheel swing arm, which is connected to the frame of the vehicle on the one hand via a swing arm mounting and on the other hand via a spring mounting, for example a central spring mounting or a double spring mounting.
  • a component belonging to the electric drive system is designed by means of a wheel rocker so that the parts belonging to the component are mechanically connected to the electric motor and control unit part belonging to the assembly swing arm and that this assembly is arranged instead of a conventional swing arm with power transmission unit.
  • a special embodiment of the inexpensive variant of the solution according to the invention is achieved in that the wheel rocker of the electric drive system is designed in such a way that it has a cavity in which the control unit is arranged.
  • the wheel swing arm can be designed as a watertight frame support, in the cavity of which the control unit is accommodated.
  • a further embodiment of the inexpensive variant of the solution according to the invention is achieved in that the electric drive system for two-wheeled vehicles with a rear-wheel drive is designed in such a way that the wheel swing arm is constructed as a rear wheel swing arm.
  • a modified version of the favorable variants of the solution according to the invention consists in that the wheel rocker is designed with one arm and cranked.
  • the rocker bearing is arranged centrally to the radial center line of the drive wheel at a cranked first end of the wheel rocker.
  • the electric motor to which the drive wheel is attached, is arranged on a cranked second end of the wheel rocker.
  • a modified version of the cheap variant of the solution according to the invention also results from the fact that the wheel rocker is cranked in such a way that the drive wheel arranged at its second end is aligned with its radial center line with the center line of the cranked first end of the wheel rocker.
  • the associated drawing figure shows a compilation of the components of the electric drive system 10 in the indirectly designed mounting of the drive wheel 4 by means of a wheel rocker 1.
  • the wheel rocker 1 has the centrally arranged rocker bearing 7 at its first cranked end.
  • the attachment 6 for the central suspension 5 can be seen in the central part which runs obliquely due to the cranked state of the wheel rocker.
  • the central suspension 5 is accommodated in this.
  • the stator 2 is fastened to the second cranked end of the wheel rocker 1 as a component of the motor 9.
  • the drive wheel 4 is screwed directly onto the rotor 3.
  • the control electronics 8 is fastened in the middle part of the wheel swing arm 1 or is integrated directly into the swing arm. Furthermore, this control electronics 8 is on the one hand electrically connected to the stator 2 of the electric motor 9.
  • control electronics there is an electrical connection between the control electronics and the parts installed outside the electric drive system 10, such as the power supply and the speed actuator, which are not shown in detail.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention relates to an electric drive system for a vehicle, on which a drive wheel is rotationally mounted on the frame of the vehicle in a direct or indirect manner. The inventive system contains: a force transmitting unit consisting of a wheel axle, wheel bearing, and wheel hub; an electric drive equipped with an electric motor, and; a control unit connected in an electrically conductive manner to the electric motor and having a connection to a power supply unit and to an actuator. The aim of the invention is to equip conventional vehicles with energy-saving drive systems that are free of noise and exhaust gas emissions while involving a low degree of technical complexity and few costs. To this end, the electric drive system, together with the contained electric drive equipped with the electric motor, is designed in such a manner that; the electric motor contains the force transmitting unit in its entirety, whereby its stator is directly or indirectly joined to the frame of the vehicle, and its rotor representing the wheel hub is connected to the drive wheel, and; the mounting of the rotor represents that of the drive wheel.

Description

Ele troantriebssystem für ein Fahrzeug Electric drive system for a vehicle
Die Erfindung betrifft ein Elektroantriebssystem für ein Fahrzeug, an dem ein Antriebsrad unmittelbar oder mittelbar an einem Rahmen des Fahrzeuges drehbar gelagert ist. Das Elektroantriebssystem beinhaltet eine Kraftübertragungseinheit, die aus Radachse, Radlager und Radnabe, auf der das Antriebsrad mit seiner Felge befestigt ist, besteht, einen Elektroantrieb mit einem Elektromotor, der mit dem Antriebsrad antreibend verbunden ist, und eine Steuereinheit, die mit dem Elektromotor e- lektrisch leitend verbunden ist und eine Verbindung zu einer Stromversorgungseinheit und zu einem Stellglied aufweist.The invention relates to an electric drive system for a vehicle on which a drive wheel is rotatably mounted directly or indirectly on a frame of the vehicle. The electric drive system includes a power transmission unit, which consists of the wheel axle, wheel bearing and wheel hub, on which the drive wheel is fastened with its rim, an electric drive with an electric motor, which is drivingly connected to the drive wheel, and a control unit, which is connected to the electric motor. is electrically conductively connected and has a connection to a power supply unit and to an actuator.
Herkömmliche AntriebsSysteme, die noch mit einem Verbrennungsmotor ausgestattet sind, weisen den Nachteil auf, dass ihr Wirkungsgrad unzureichend und dass eine hohe Emissionen an schäd- liehen Abgasen und Lärm zu verzeichnen ist, was insbesondere in Ballungszentren problematisch ist.Conventional drive systems that are still equipped with an internal combustion engine have the disadvantage that their efficiency is inadequate and that there are high emissions of harmful exhaust gases and noise, which is particularly problematic in metropolitan areas.
Außerdem ist der verwendete fossile Treibstoff nicht zukunftsträchtig ist, d. h. dieser Treibstoff wird in Zukunft für die Antriebssysteme auf Verbrennungsbasis nicht mehr zur Verfügung stehen.In addition, the fossil fuel used is not promising, i. H. this fuel will no longer be available for combustion-based drive systems in the future.
Einerseits besteht wegen der begrenzten Verfügbarkeit fossiler Treibstoffe das Erfordernis, Fahrzeuge mit alternativen An- triebssysteme aus- oder umzurüsten. Dem steht jedoch der hohe Kosten- und technische Aufwand, der bei einer Erstausstattung oder Umrüstung betrieben werden uss, entgegen. Anderseits besteht für alternative AntriebsSysteme, besonders für Elektroantriebssysteme, die Anforderung nach einem solch hohem Wirkungsgrad des Triebwerkes, der den herkömmlicher An- triebssysteme möglichst übersteigt oder zumindest erreicht.On the one hand, due to the limited availability of fossil fuels, there is a need to equip or retrofit vehicles with alternative drive systems. However, this is countered by the high cost and technical effort that must be carried out with initial equipment or retrofitting. On the other hand, for alternative drive systems, especially for electric drive systems, there is a requirement for such a high degree of efficiency of the engine, which as far as possible exceeds or at least achieves the conventional drive systems.
Es ist beim Stand der Technik festzustellen, dass es für Elektroantriebssysteme noch nicht gelungen ist, die Kosten für eine Erstausrüstung oder einen Umbau der Fahrzeuge durch einen ein- fachen und preiswerten Austausch von Baugruppen günstig zu gestalten und einen hinreichenden Wirkungsgrad zu gewährleisten.In the state of the art, it can be said that it has not yet been possible for electric drive systems to cheaply design the costs for original equipment or a conversion of the vehicles by simply and inexpensively replacing assemblies and to ensure sufficient efficiency.
Somit wird ein großer weltweiter Markt, insbesondere in solchen Ländern in denen Zweiradfahrzeuge stark verbreitet sind, wie zum Beispiel in China, Taiwan aber auch in Europa, wie z.B. in Italien, Spanien, nach wie vor mit Fahrzeugen beliefert, die die oben dargestellten Nachteile zeigen.Thus, a large worldwide market, especially in those countries in which two-wheeled vehicles are widely used, such as in China, Taiwan but also in Europe, such as in Italy, Spain, continue to be supplied with vehicles that have the disadvantages outlined above.
Beim Stand der Technik wird aber deutlich, dass Lösungen zu einzelnen Bauteilen von neuen Antriebssystemen, insbesondere bei stromsparenden Elektromotoren, weit fortgeschritten sind.However, the state of the art makes it clear that solutions for individual components of new drive systems, particularly in the case of energy-saving electric motors, are well advanced.
Hier wird auf die europäische Patentschrift EP 0331 180 Bl verwiesen, in der ein Elektromotor mit hohem Wirkungsgrad be- schrieben wird, der solche Drehzahlen, verbunden mit entsprechenden Drehmomenten realisiert, bei denen ein Antriebsrad direkt angetrieben werden kann, ohne dass ein Getriebe zwischen Motor und Antriebsrad geschalten werden muss.Reference is made here to the European patent EP 0331 180 B1, in which an electric motor is described with high efficiency, which realizes such speeds, combined with corresponding torques, at which a drive wheel can be driven directly without a gear between motor and Drive wheel must be switched.
Der Vorteile solcher Realisierungen, zum Beispiel, die Möglichkeit der direkten Ankopplung und der damit verbundene hohe Wirkungsgrad des Motors, sowie durch die damit ebenfalls verbünde- ne verringerte Bauelementezahl, welche geringere Kosten und erhöhte Zuverlässigkeit bewirkt, können zum gegenwärtigen Zeitpunkt nur bei einer Erstausstattung von Neufahrzeugen eingesetzt werden, wobei dabei der Herstellungs- und Montageaufwand eine erhebliche Größe aufweist, der insbesondere bei der Zusammenschaltung der am Fahrzeug verteilten Bauelemente des Elekt- roantriebes entsteht. Ein Nachrüsten derartiger Elektroantriebe bei Neu- oder Altfahrzeugen ist entweder nicht möglich oder mit unvertretbar hohem Aufwand verbunden.The advantages of such implementations, for example, the possibility of direct coupling and the associated high efficiency of the motor, as well as the associated A reduced number of components, which results in lower costs and increased reliability, can currently only be used for the initial fitting of new vehicles, the manufacturing and assembly expenditure being of a considerable size, which is particularly important when interconnecting the components of the electrical system distributed on the vehicle. roantriebes emerges. Retrofitting such electric drives in new or old vehicles is either not possible or involves an unacceptably high outlay.
Der Erfindung liegt die Aufgabenstellung zugrunde, Fahrzeuge mit herkömmlichen Verbrennungsmotor oder ähnlichen Antriebsystemen mit geringem Kosten- und technischen Aufwand zu Fahrzeugen mit energiesparenden und bezüglich Lärm und Abgas emmisi- onsfreien Antriebssystemen aus- oder umzurüsten.The invention is based on the object of equipping or converting vehicles with conventional internal combustion engines or similar drive systems to vehicles with energy-saving drive systems which are emission-free in terms of noise and exhaust gas and with low cost and technical outlay.
Die erfindungsgemäße Lösung der Aufgabenstellung besteht darin, dass der Elektromotor so ausgeführt wird, dass dieser die Kraftübertragungseinheit vollständig enthält.The solution to the problem according to the invention is that the electric motor is designed so that it completely contains the power transmission unit.
Hierbei ist einerseits der Stator, an dem die elektronisch kommmutierte Wicklungen angeordnet sind und der die Achse repräsentiert, unmittelbar oder mittelbar an dem Rahmen des Fahrzeuges verbunden und anderseits ist der Rotor, an dem die Per- manentmagneten angeordnet sind und der die Radnabe repräsentiert, mit dem Antriebsrad verbunden.On the one hand, the stator, on which the electronically commutated windings are arranged and which represents the axle, is connected directly or indirectly to the frame of the vehicle and, on the other hand, the rotor, on which the permanent magnets are arranged and which represents the wheel hub, is also connected connected to the drive wheel.
Weiterhin wird der Rotor jeweils in dem ersten und/oder zweiten Lager des Elektromotors gelagert, welches jeweils ein Lager des Antriebsrades repräsentiert.Furthermore, the rotor is mounted in the first and / or second bearing of the electric motor, which each represents a bearing of the drive wheel.
Diese Lösung zielt durch die Vermeidung von einer extra ausge- führten Kraftübertragungseinheit und einem Getriebe und durch den Ersatz eines hochdrehenden Elektromotors mittels des direkt antreibenden, niedrig drehenden Motors darauf ab, dass neben des offensichtlichen geringeren technischen und kostenmäßigen Aufwandes eine vielfach höhere Standzeit und Betriebssicherheit erreicht werden.This solution aims by avoiding an extra led the power transmission unit and a gearbox and by replacing a high-speed electric motor by means of the direct-driving, low-speed motor to ensure that, in addition to the obvious lower technical and cost expenditure, a much longer service life and operational reliability are achieved.
Bei einigen Fahrzeugen erfolgt die mittelbare Lagerung mittels einer Radschwinge, welche einerseits über eine Schwingenlage- rung und andererseits über eine Federlagerung, beispielsweise einer Zentralfederlagerung oder eine Doppelfederlagerung mit dem Rahmen des Fahrzeuges verbunden ist.In some vehicles, the indirect mounting is carried out by means of a wheel swing arm, which is connected to the frame of the vehicle on the one hand via a swing arm mounting and on the other hand via a spring mounting, for example a central spring mounting or a double spring mounting.
Eine günstige Variante der erfindungsgemäßen Lösung der Aufga- benstellung wird nun dadurch erreicht, dass bei der mittelbar ausgeführten Lagerung des Antriebsrades mittels einer Radschwinge eine zum Elektroantriebssystem zugehörige Baugruppe so ausgeführt wird, dass die zur Baugruppe zugehörigen Teile E- lektromotor und Steuereinheit mechanisch mit dem ebenfalls zur Baugruppe zugehörigen Teil Radschwinge verbunden sind und dass diese Baugruppe anstelle einer herkömmlicher Radschwinge mit Kraftübertragungseinheit angeordnet wird.A favorable variant of the solution to the task according to the invention is now achieved in that, in the case of the drive wheel being mounted indirectly, a component belonging to the electric drive system is designed by means of a wheel rocker so that the parts belonging to the component are mechanically connected to the electric motor and control unit part belonging to the assembly swing arm and that this assembly is arranged instead of a conventional swing arm with power transmission unit.
Eine spezielle Ausführung der günstigen Variante der erfin- dungsgemäßen Lösung wird dadurch erreicht, dass die Radschwinge des Elektroantriebssystem so gestaltet wird, dass sie einen Hohlraum aufweist, in dem die Steuereinheit angeordnet ist.A special embodiment of the inexpensive variant of the solution according to the invention is achieved in that the wheel rocker of the electric drive system is designed in such a way that it has a cavity in which the control unit is arranged.
Beispielsweise kann die Radschwinge als ein wasserdichter Rah- menträger ausgeführt werden, in dessen Hohlraum die Steuereinheit untergebracht ist. Eine weitere Ausführung der günstigen Variante der erfindungsgemäßen Lösung wird dadurch erreicht, dass das Elektroantriebssystem für Zweiradfahrzeuge mit einem Hinterradantrieb dadurch ausgeführt wird, dass die Radschwinge als Hinterradschwinge aufgebaut ist.For example, the wheel swing arm can be designed as a watertight frame support, in the cavity of which the control unit is accommodated. A further embodiment of the inexpensive variant of the solution according to the invention is achieved in that the electric drive system for two-wheeled vehicles with a rear-wheel drive is designed in such a way that the wheel swing arm is constructed as a rear wheel swing arm.
Eine angepasste Ausführung der günstigen Varianten der erfindungsgemäße Lösung besteht darin, dass die Radschwinge einarmig und gekröpft ausgeführt ist. Hierbei wird die Schwingenlagerung mittig zur radialen Mittellinie des Antriebsrades an einem gekröpften ersten Ende der Radschwinge angeordnet.A modified version of the favorable variants of the solution according to the invention consists in that the wheel rocker is designed with one arm and cranked. Here, the rocker bearing is arranged centrally to the radial center line of the drive wheel at a cranked first end of the wheel rocker.
Weiterhin ist an einem gekröpften zweiten Ende der Radschwinge der Elektromotor angeordnet, an welchem das Antriebsrad befes- tigt wird.Furthermore, the electric motor, to which the drive wheel is attached, is arranged on a cranked second end of the wheel rocker.
Ebenfalls eine angepasste Ausführung der günstigen Variante der erfindungsgemäßen Lösung ergibt sich dadurch, dass die Radschwinge so gekröpft ist, dass das an ihrem zweiten Ende ange- ordnete Antriebsrad mit seiner radialen Mittellinie mit der Mittellinie des gekröpften ersten Endes der Radschwinge fluchtet.A modified version of the cheap variant of the solution according to the invention also results from the fact that the wheel rocker is cranked in such a way that the drive wheel arranged at its second end is aligned with its radial center line with the center line of the cranked first end of the wheel rocker.
Die Erfindung soll nachfolgend anhand eines Ausführungsbeispie- les näher erläutert werden.The invention will be explained in more detail below on the basis of an exemplary embodiment.
Die zugehörige Zeichnungsfigur zeigt eine Zusammenstellung der Bestandteile des Elektroantriebssyste s 10 bei der mittelbar ausgeführten Lagerung des Antriebsrades 4 mittels einer Rad- schwinge 1. Die Radschwinge 1 weist an seinem ersten gekröpften Ende die mittig angeordnete Schwingenlagerung 7 auf. In dem durch den gekröpften Zustand der Radschwinge schräg verlaufenden mittleren Teil ist die Befestigung 6 für die Zentralfederung 5 ersichtlich. In diese wird die Zentralfederung 5 aufgenommen.The associated drawing figure shows a compilation of the components of the electric drive system 10 in the indirectly designed mounting of the drive wheel 4 by means of a wheel rocker 1. The wheel rocker 1 has the centrally arranged rocker bearing 7 at its first cranked end. The attachment 6 for the central suspension 5 can be seen in the central part which runs obliquely due to the cranked state of the wheel rocker. The central suspension 5 is accommodated in this.
Sie realisiert einerseits eine Schwingungsdämpfung. Andererseits realisiert sie zusammen mit der Schwingenlagerung 7 die Befestigung an dem nicht näher dargestellten Rahmen eines eben- falls nicht näher dargestellten Fahrzeuges.On the one hand, it realizes vibration damping. On the other hand, together with the rocker bearing 7, it realizes the attachment to the frame, not shown in more detail, of a vehicle, also not shown in detail.
Am zweiten gekröpften Ende der Radschwinge 1 ist der Stator 2 als ein Bestandteil des Motors 9 befestigt. An dem Rotor 3 wird unmittelbar das Antriebrad 4 verschraubt.The stator 2 is fastened to the second cranked end of the wheel rocker 1 as a component of the motor 9. The drive wheel 4 is screwed directly onto the rotor 3.
Die Steuerelektronik 8 ist im Mittelteil der Radschwinge 1 befestigt bzw. ist direkt in die Schwinge integriert. Weiterhin ist diese Steuerelektronik 8 einerseits mit dem Stator 2 des Elektromotors 9 elektrisch verbunden.The control electronics 8 is fastened in the middle part of the wheel swing arm 1 or is integrated directly into the swing arm. Furthermore, this control electronics 8 is on the one hand electrically connected to the stator 2 of the electric motor 9.
Anderseits bestehen jeweils elektrische Verbindung der Steuerelektronik an die außerhalb des Elektroantriebssystem 10 installierten Teile wie Stromversorgung und Geschwindigkeitsstellglied, die nicht näher dargestellt sind. On the other hand, there is an electrical connection between the control electronics and the parts installed outside the electric drive system 10, such as the power supply and the speed actuator, which are not shown in detail.
Elektroantriebssystem für ein FahrzeugElectric drive system for a vehicle
BezugszeichenlisteLIST OF REFERENCE NUMBERS
Radschwinge Stator (des Elektromotors) Rotor (des Elektromotors) Antriebsrad Zentralfederung Befestigung Schwingenlagerung Steuerelektronik Elektromotor Elektroantriebssystem Swing arm stator (of the electric motor) Rotor (of the electric motor) Drive wheel Central suspension Fastening of swing arm bearing Control electronics Electric motor Electric drive system

Claims

Elektroantriebssystem für ein FahrzeugPatentansprüche Electric drive system for a vehicle patent claims
1. Elektroantriebssystem für ein Fahrzeug, an dem ein Antriebsrad unmittelbar oder mittelbar an einem Rahmen des Fahrzeuges drehbar gelagert ist, wobei das Elektroantriebssystem eine Kraftübertragungseinheit, die aus Radachse, Radlager und Radnabe, auf der das Antriebsrad mit seiner Felge befestigt ist, besteht, einen Elektroantrieb mit einem Elektromotor, der mit dem Antriebsrad antreibend verbunden ist, und eine Steuereinheit beinhaltet, die mit dem Elektromotor elektrisch leitend verbunden ist und eine Verbindung zu einer Stromversorgungseinheit und zu einem Stellglied aufweist, dadurch gekennzeichnet, dass die Kraftübertragungseinheit in dem Elektromotor (9) vollstän- dig integriert ist, derart, dass einerseits der Stator (2), an dem elektronisch kommmutierte Wicklungen angeordnet sind und der die Radachse repräsentiert, unmittelbar oder mittelbar mit dem Rahmen des Fahrzeuges verbunden ist und anderseits der Rotor (3 ) , an dem die Permanentmagneten angeordnet sind und der die Radnabe repräsentiert, mit dem Antriebsrad (4) verbunden ist, und dass der Rotor (3) jeweils in dem ersten und/oder zweiten Lager des Elektromotors (9) gelagert wird, welches jeweils zugleich ein Lager des Antriebsrades (4) bildet.1. Electric drive system for a vehicle on which a drive wheel is directly or indirectly rotatably mounted on a frame of the vehicle, the electric drive system being a power transmission unit consisting of a wheel axle, wheel bearing and wheel hub on which the drive wheel is fastened with its rim Electric drive with an electric motor that is drivingly connected to the drive wheel and includes a control unit that is electrically conductively connected to the electric motor and has a connection to a power supply unit and to an actuator, characterized in that the power transmission unit in the electric motor (9) is completely integrated in such a way that on the one hand the stator (2), on which electronically commutated windings are arranged and which represents the wheel axle, is directly or indirectly connected to the frame of the vehicle and, on the other hand, the rotor (3) on which the Permanent magnets are arranged and the di e represents the wheel hub, is connected to the drive wheel (4), and that the rotor (3) is in each case mounted in the first and / or second bearing of the electric motor (9), which in each case also forms a bearing for the drive wheel (4).
Elektroantriebssystem nach Anspruch 1 dadurch gekennzeichnet, dass bei der mittelbar ausgeführten Lagerung des Antriebsrades mittels einer Radschwinge eine zum Elektroantriebssystem (10) zugehörige Baugruppe so ausgeführt wird, dass die zur Baugruppe zugehörigen Teile Elektromotor (9) und Steuereinheit (8) mechanisch mit dem ebenfalls zur Baugruppe zugehörigen Teil Radschwinge (1) verbunden sind und dass diese Baugruppe anstelle einer herkömmlichen Radschwinge mit Kraftübertragungseinheit angeordnet wird.Electric drive system according to claim 1, characterized in that in the indirectly carried out storage of the drive wheel by means of a rocker arm, an assembly belonging to the electric drive system (10) is designed such that the parts of the electric motor (9) and control unit (8) belonging to the assembly are mechanically connected to the part of the swing arm (1) also belonging to the assembly, and that this assembly is arranged instead of a conventional swing arm with power transmission unit.
Elektroantriebssystem nach Anspruch 2, dadurch gekennzeichnet, dass die Radschwinge (1) des Elektroantriebssystem (10) so gestaltet wird, dass sie einen Hohlraum aufweist, in dem die Steuereinheit (8) angeordnet ist.Electric drive system according to claim 2, characterized in that the wheel rocker (1) of the electric drive system (10) is designed such that it has a cavity in which the control unit (8) is arranged.
4. Elektroantriebssystem nach den Ansprüchen 2 und 3, dadurch gekennzeichnet, dass das Elektroantriebssystem (10) für Zweiradfahrzeuge mit einem Hinterradantrieb dadurch ausgeführt wird, dass die Radschwinge (1) als Hinterradschwinge aufgebaut ist.4. Electric drive system according to claims 2 and 3, characterized in that the electric drive system (10) for two-wheeled vehicles with a rear-wheel drive is carried out in that the swing arm (1) is constructed as a rear-wheel swing arm.
5. Elektroantriebssystem nach Ansprüchen 2 bis 4, dadurch gekennzeichnet, dass die Radschwinge (1) einarmig und gekröpft ausgeführt ist, wobei die Schwingenlagerung (7) mittig zur radialen Mittellinie des Antriebsrades5. Electric drive system according to claims 2 to 4, characterized in that the wheel rocker (1) is designed with one arm and cranked, the rocker bearing (7) centrally to the radial center line of the drive wheel
(4) an einem gekröpften ersten Ende der Radschwinge (1) angeordnet ist, und dass an einem gekröpften zweiten Ende der Radschwinge (1) der Elektromotor (9) angeordnet ist, an welchem das Antriebsrad (4) befestigt wird.(4) is arranged on a cranked first end of the wheel rocker (1), and that on a cranked second end of the wheel rocker (1) the electric motor (9) is arranged, to which the drive wheel (4) is fastened.
Elektroantriebssystem nach Ansprüchen 2 bis 5, dadurch gekennzeichnet, dass die Radschwinge (1) so gekröpft ist, dass das an ihrem zweiten Ende angeordnete An- triebsrad (4) mit seiner radialen Mittellinie mit der Mittellinie des gekröpften ersten Ende der Radschwinge (1) fluchtet. Electric drive system according to Claims 2 to 5, characterized in that the wheel rocker (1) is cranked so that the attachment arranged at its second end drive wheel (4) with its radial center line is aligned with the center line of the cranked first end of the wheel rocker (1).
PCT/DE2003/001292 2002-04-23 2003-04-16 Electric drive system for a vehicle WO2003092142A1 (en)

Priority Applications (2)

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AU2003232611A AU2003232611A1 (en) 2002-04-23 2003-04-16 Electric drive system for a vehicle
EP03747079A EP1497904A1 (en) 2002-04-23 2003-04-16 Electric drive system for a vehicle

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DE10218140A DE10218140A1 (en) 2002-04-23 2002-04-23 Electric drive system for a vehicle
DE10218140.3 2002-04-23

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AU (1) AU2003232611A1 (en)
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US7658251B2 (en) 2006-09-20 2010-02-09 James Harry K Direct drive electric traction motor
US7828101B2 (en) 2002-12-03 2010-11-09 Radtke Jeffrey L Self-propelled wheel for bicycles and similar vehicles
NL2005713C2 (en) * 2010-11-18 2012-05-22 Gemert Mobile Systems B V Van WHEEL SUSPENSION AND VEHICLE EQUIPPED WITH SUCH WHEEL SUSPENSION.
WO2020002774A1 (en) * 2018-06-28 2020-01-02 Maslog Oy Electric vehicle and electric motorcycle
WO2021152611A1 (en) * 2020-02-01 2021-08-05 Tvs Motor Company Limited Electric drive for multiwheel vehicle

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JP4460331B2 (en) * 2004-03-08 2010-05-12 ヤマハ発動機株式会社 Motorcycle
JP4179348B2 (en) * 2006-06-22 2008-11-12 トヨタ自動車株式会社 Traveling device
CN103481765B (en) * 2013-09-28 2016-06-15 东宁司机乐汽配工贸有限公司 The outer attached motor-type hybrid power automobile power system of rear-wheel hub

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US20030047363A1 (en) * 2001-09-07 2003-03-13 Yohei Makuta Wheel structure

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US5438228A (en) * 1992-07-14 1995-08-01 Hydro-Quebec Electrically motorized wheel assembly
US5524726A (en) * 1995-04-18 1996-06-11 Tenergy L.L.C. Swing arm supported electrical drive assembly for powering cycles
US6341660B1 (en) * 1997-06-12 2002-01-29 Helmut Schiller Swinging arm motor unit for single-track or multiple-track electric motor driven vehicles
US6278216B1 (en) * 1999-05-04 2001-08-21 I-Ho Li Vehicle motor
DE10121372A1 (en) * 2001-05-02 2002-11-07 Krauss Maffei Wegmann Gmbh & C All-wheel drive motor vehicle, in particular a military motor vehicle, with a diesel-electric drive device
US20030047363A1 (en) * 2001-09-07 2003-03-13 Yohei Makuta Wheel structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7828101B2 (en) 2002-12-03 2010-11-09 Radtke Jeffrey L Self-propelled wheel for bicycles and similar vehicles
US8151924B2 (en) * 2002-12-03 2012-04-10 Radtke Jeffrey L Self-propelled wheel for bicycles and similar vehicles
US7658251B2 (en) 2006-09-20 2010-02-09 James Harry K Direct drive electric traction motor
NL2005713C2 (en) * 2010-11-18 2012-05-22 Gemert Mobile Systems B V Van WHEEL SUSPENSION AND VEHICLE EQUIPPED WITH SUCH WHEEL SUSPENSION.
WO2020002774A1 (en) * 2018-06-28 2020-01-02 Maslog Oy Electric vehicle and electric motorcycle
US20210260987A1 (en) * 2018-06-28 2021-08-26 Rmk Vehicle Corporation Oy Electric vehicle and electric motorcycle
WO2021152611A1 (en) * 2020-02-01 2021-08-05 Tvs Motor Company Limited Electric drive for multiwheel vehicle

Also Published As

Publication number Publication date
EP1497904A1 (en) 2005-01-19
CN1663096A (en) 2005-08-31
AU2003232611A8 (en) 2003-11-10
DE10218140A1 (en) 2003-11-13
CN100416986C (en) 2008-09-03
AU2003232611A1 (en) 2003-11-10

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