WO2003059558A1 - Guide bush - Google Patents

Guide bush Download PDF

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Publication number
WO2003059558A1
WO2003059558A1 PCT/JP2003/000217 JP0300217W WO03059558A1 WO 2003059558 A1 WO2003059558 A1 WO 2003059558A1 JP 0300217 W JP0300217 W JP 0300217W WO 03059558 A1 WO03059558 A1 WO 03059558A1
Authority
WO
WIPO (PCT)
Prior art keywords
inner cylinder
elastic
bar
guide bush
piece members
Prior art date
Application number
PCT/JP2003/000217
Other languages
French (fr)
Japanese (ja)
Inventor
Shigeo Hasegawa
Yoshihiro Nojima
Original Assignee
Citizen Watch Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Citizen Watch Co., Ltd. filed Critical Citizen Watch Co., Ltd.
Publication of WO2003059558A1 publication Critical patent/WO2003059558A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B13/00Arrangements for automatically conveying or chucking or guiding stock
    • B23B13/12Accessories, e.g. stops, grippers
    • B23B13/126Supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/12Chucks with simultaneously-acting jaws, whether or not also individually adjustable
    • B23B31/20Longitudinally-split sleeves, e.g. collet chucks
    • B23B31/201Characterized by features relating primarily to remote control of the gripping means
    • B23B31/202Details of the jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2226/00Materials of tools or workpieces not comprising a metal
    • B23B2226/33Elastomers, e.g. rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2228/00Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
    • B23B2228/24Hard, i.e. after being hardened

Definitions

  • the present invention relates to a guide bush for supporting a bar being turned in the vicinity of a portion to be processed. Further, the present invention relates to an automatic lathe provided with such a guide bush. Background art
  • a rod-like shape that is installed on a lathe stand near the position where a tool is used to perform machining and is gripped by a spindle
  • a material provided with a guide bush as an auxiliary support device for supporting a material to be processed (hereinafter, referred to as a bar) in the vicinity of a processing portion at a tip end thereof.
  • the guide bush has a hollow cylindrical rod support that can be elastically deformed in the radial direction.
  • the rod support supports the bar being turned so that the processed part does not run out. It enables high precision processing of products.
  • a fixed guide bush that is fixedly arranged on a bar that rotates at high speed during turning and a rotary guide bush that rotates at high speed together with the bar are appropriately selected. It is used.
  • the tool cutting edge is arranged at a desired position in the longitudinal direction of such a machining length part in order to supply the machining length part at the tip of the bar material as a product to the machining operation position.
  • the main shaft gripping the bar moves in the axial direction.
  • the guide bush is fixed or rotary.
  • the bar sent by the axial movement of the spindle while the bar is centered and supported on the bar support that is, the bar axis is supported so as to match the rotation axis
  • the bar support is made up of a two-layer structure consisting of an outer cylinder and an inner cylinder, and the outer diameter of the bar to be processed is changed, and the inner peripheral surface of the bar support (ie, the bar support) is used.
  • a guide bush has been proposed in which the inner cylinder can be replaced as appropriate according to the degree of wear of the surface (Japanese Patent Laid-Open No. 2001-138210). See 3 10 102 A)).
  • This guide bush supports different types of rods (round bar, square bar) with various outer diameters by replacing only the inner cylinder as necessary while mounted on an automatic lathe. In addition, it is possible to quickly cope with a decrease in machining accuracy caused by wear of the bar supporting surface.
  • the inner cylinder is made of a material having excellent self-lubricating properties, the gap between the bar support surface of the inner cylinder and the outer peripheral surface of the bar to be processed is substantially eliminated, and the rod is fed in the axial direction when the rod is fed. It is possible to manufacture high-quality products by reducing as much as possible the damage on the outer peripheral surface of the rod caused by friction with the inner cylinder.
  • a general “slit” is used so that the inner diameter of the bar supporting portion can be finely adjusted according to the outer diameter of the bar to be processed.
  • the inner cylinder was provided with the desired elasticity so that the diameter of the inner cylinder could be expanded or contracted.
  • Such an inner cylinder having elasticity is particularly suitable for the material itself. When composed of a relatively soft material, there is a risk that the bar support surface will wear due to friction with the bar when the bar is fed in the axial direction.
  • the inner cylinder may not be used due to the low external dimension accuracy of the drawn material or the surface roughness. There is a concern that wear of the inner cylinder is likely to occur, and as a result, the frequency of replacing the inner cylinder will increase. Disclosure of the invention
  • the present invention provides a guide push provided with a hollow cylindrical base and a hollow cylindrical rod support provided in contact with one end of the base in the axial direction!
  • the support portion is provided with an outer cylinder portion integrally connected to the base portion and an inner cylinder portion, each of which is formed of a hard material and cooperates with each other to form a cylindrical bar support surface.
  • a plurality of inner cylinder piece members to be formed, and a sex member for sexually holding the plurality of inner cylinder piece members at a position forming a bar support surface inside the outer cylinder portion are provided.
  • Provide a guide bush with features.
  • the elastic member includes a flexible connection element interposed between adjacent inner cylinder piece members to elastically connect the inner cylinder piece members to each other.
  • the flexible connecting element is formed from a liquid gasket. Is advantageous.
  • the elastic member includes an elastic intermediate cylinder interposed between the outer cylindrical portion and each of the plurality of inner cylindrical piece members to elastically support the inner cylindrical piece members from the outside. Is done.
  • the elastic intermediate cylinder is made of a soft material that can be compressed and elastically deformed between the outer cylinder part and the plurality of inner cylinder pieces.
  • the elastic member includes an elastic support element that engages with the plurality of inner cylinder pieces and elastically supports the inner cylinder pieces from the inside.
  • the elastic support element can be formed of a spring that urges the plurality of inner cylinder piece members radially outward.
  • each of the plurality of inner cylinder piece members that forms the bar support surface is made of ceramics.
  • the outer cylindrical portion of the bar supporting portion can be elastically deformed in the radial direction, and with the elastic deformation of the outer cylindrical portion, the inner diameter of the bar supporting surface formed by the plurality of inner cylindrical piece members is reduced. Can be configured to change.
  • an automatic lathe in which a guide bush having the above-described various features is installed in the vicinity of a bar working position.
  • FIG. 1A is a view showing a guide bush according to a first embodiment of the present invention, and is a cross-sectional view taken along line I-I of FIG. 1B, FIG. 1B is an axial end view of the guide bush of FIG. 1A,
  • FIG. 2A is a diagram showing a base and an outer cylinder portion of the guide bush of FIG. 1A, and is a cross-sectional view taken along a line II_II of FIG. 2B.
  • Fig. 2B is an axial end view of the base and the outer cylinder of Fig. 2A
  • Fig. 3A is a view showing the inner cylinder structure of the guide push of Fig. 1A.
  • FIG. 3B is an axial end view of the inner cylinder structure of FIG. 3A
  • Fig. 4A is a diagram showing the elastic intermediate ⁇ ⁇ ⁇ ⁇ in the guide bush of Fig. 1.
  • FIG. 4B is an axial end view of the elastic intermediate cylinder of FIG. 4A
  • Fig. 5 is a sectional view showing the main part of an automatic lathe equipped with the guide bush of Fig. 1,
  • FIG. 6A is a view showing a guide bush according to a second embodiment of the present invention, and is a cross-sectional view taken along line VI-VI of FIG. 6B,
  • FIG. 6B is an axial end view of the guide bush of FIG. 6A.
  • FIG.7A is a view showing a base and an outer cylinder part in the guide push of FIG.6A, and is a cross-sectional view taken along a line VII-VII of FIG.7B.
  • FIG. 7B is an axial end view of the base and the outer cylinder part of FIG. 7A
  • FIG. 8A is a view showing a guide bush according to the third embodiment of the present invention, taken along line VIII-VIII of FIG. 8B.
  • Cross section
  • FIG. 8B is an axial end view of the guide bush of FIG. 8A
  • FIG. 9A is a diagram showing a plurality of inner cylinder piece members in the guide bush of FIG. 8A, and a cross-sectional view taken along line IX_IX of FIG. 9B;
  • FIG. 9B is an axial end view of the plurality of inner cylinder piece members of FIG. 9A
  • FIG. 10 is a front view of an elastic support element of the guide bush of FIG. 8A
  • FIG. 11A shows the base and outer cylinder of the guide bush shown in Fig. 8A.
  • FIG. 11B is a cross-sectional view taken along a line XIA-XIA in FIG. 11B
  • FIG. 11B is a cross-sectional view taken along a line XIB-XIB of a base portion and an outer cylinder portion in FIG. 11A.
  • FIGS. 1A and 1B show a guide bush 10 according to a first embodiment of the present invention.
  • the guide bush 10 is a hollow cylindrical auxiliary support device that supports the bar gripped by the main spindle near the part to be machined at the end of an automatic lathe. It is installed on a machine stand.
  • the guide bush 10 of the first embodiment can be applied to both a rotary guide bush and a fixed guide bush.
  • the guide bush 10 is provided adjacent to a hollow cylindrical base 12 and one end in the axial direction of the base 12, and is a hollow cylinder for centering and supporting a bar machined by an automatic lathe so as to be capable of being axially fed. And a rod support portion 14 having a shape of a bar.
  • the base 12 is an open end face on the rear end in the axial direction (left end in the figure) away from the bar support section 14 for introducing the bar sent from the main spindle on the lathe machine of the automatic lathe.
  • the bar support portion 14 is provided inside the outer cylinder portion 16 which is integrally connected to the base portion 12 and which can be elastically deformed in the radial direction, and each is formed of a hard material.
  • a plurality of inner cylinder piece members 20 which together form a substantially cylindrical rod support surface 18 together with each other;
  • An elastic member 22 for elastically holding the member 20 at a position where the bar supporting surface 18 is formed inside the outer cylindrical portion 16 is provided.
  • the bar support 14 has a center axis 14a that matches the center axis of the bar to be supported, and supports the centering of the bar (i.e., aligns the bar axis with the axis of rotation during turning). Support).
  • a plurality of outer cylinder portions 16 are integrally connected to the base portion 12 at respective base ends 24a (the illustrated embodiment). 3) vertical split pieces 24.
  • the vertical split pieces 24 are adjacent to each other in the circumferential direction via a plurality of (three in the illustrated embodiment) slits 26 provided at equal intervals in the circumferential direction of the outer cylinder portion 16. Will be placed.
  • the slits 26 support the rod material from the open end surface 16a of the outer cylindrical portion 16 at the front end in the axial direction (right end in the figure) away from the base 12 to the base 12.
  • each of the vertical split pieces 24 can be elastically deformed into a leaf spring shape in the radial direction of the outer cylindrical portion 16 with the base end 24 a as a fulcrum.
  • the three vertical split pieces 24 constituting the outer cylinder part 16 each have an inner surface 24 b curved in an arc shape, and the inner surfaces 24 b cooperate with each other to form the outer cylinder part 16.
  • the inner peripheral surface defines a central axis that matches the central axis 14a of the bar support portion 14 in a state where the vertical split pieces 24 are not elastically deformed.
  • each vertical split piece 24 is formed with a flange portion 28 bulging radially outward, adjacent to its free end, that is, the opening end face 16a of the outer cylindrical portion 16.
  • a pressure receiving surface 28a that extends in a tapered shape toward the base end 24a is formed on the outer peripheral surface of the flange portion 28 of each vertical split piece 24.
  • each vertical split piece 24 of the outer cylindrical portion 16 is formed with a claw 30 projecting radially inward from the inner surface 24b along the opening end surface 16a.
  • the claws 30 formed on the outer cylinder portion 16 each have a locking surface 30a extending in a tapered shape toward the opening end surface 16a, and cooperate with each other to form a substantially annular locking portion. Form the structure.
  • the guide push 10 has three inner parts corresponding to the three vertically split pieces 24 of the outer cylinder part 16.
  • the tubular piece member 20 is incorporated in the bar support part 14.
  • Each cylindrical piece member 20 has an outer surface 20a extending in an arc shape facing the inner surface 24b of the corresponding vertical split piece 24 of the outer cylindrical portion 16 via a gap, and an outer surface 20a. It has an inner surface 20b extending in an arc shape on the opposite side, and a pair of side surfaces 20c extending flat between the outer surface 20a and the inner surface 20b.
  • the three cylindrical piece members 20 have a relative arrangement in which the respective inner surfaces 2 O b are substantially located on a common cylindrical surface, and the respective side surfaces 20 c face each other with a gap therebetween. And are combined into a cylindrical shape. In this state, the inner surfaces 20b of the inner cylinder piece members 20 cooperate with each other to center and support the bar so that the bar can be fed in the axial direction. Having 1 8 a).
  • Each inner cylinder piece member 20 has a flange portion 32 protruding radially outward, adjacent to one end face 20 d in the axial direction.
  • An engagement surface 32a that extends in a tapered shape toward one end surface 20d in the axial direction is formed on the flange portion 32 of each inner cylinder piece member 20.
  • a groove 32b extending in the axial direction along the radially outer end face is formed in the flange portion 32 of one inner cylinder piece member 20.
  • each inner cylinder piece member 20 examples include ceramics.
  • the portion including the inner surface 2 0 b which at least forms a bar supporting surface 1 8, alumina (A l 2 O 3), Jirukonia (Z r 0 2), silicon nitride (3 1 ⁇ 4), carbide Engineering ceramics with excellent abrasion resistance, such as silicon (3iC) can be made.
  • the wear resistance and surface smoothness required for the rod supporting surface 18 it is also possible to prevent the inner cylinder piece member 20 from being damaged by repeating insertion and delivery of the rod as much as possible. From the viewpoint, it is advantageous to manufacture from zirconia ceramics having excellent impact strength and toughness. According to such a configuration, in particular, the durability of each inner cylinder piece member 20 can be significantly improved.
  • each of the elastic connecting elements 34 is a liquid gasket which is substantially entirely filled in a space between the opposing side surfaces 20 c of the adjacent inner cylinder piece 20.
  • Formed from Liquid gaskets are known as sealants for sealing between joining surfaces of various machine parts. As such, they exhibit the required adhesiveness to the joining surfaces after curing, and are also desirable in a cured state. Can maintain the elasticity.
  • As a liquid gasket that can be suitably used for the elastic connecting element 34 for example, “# 1215 liquid gasket” available from Three Bond Co., Ltd. (Tokyo, Japan) can be mentioned.
  • the elastic connecting element 34 connects the inner cylinder pieces 20 adjacent to each other in the circumferential direction so as to be relatively displaceable, so that three inner cylinder pieces are formed inside the outer cylinder portion 16 of the rod supporting portion 14.
  • the members 20 are prevented from being separated from each other, and the inner cylinder piece members 20 are held elastically at positions where the cylindrical bar support surfaces 18 are formed. Further, when a pressing force inward in the radial direction is applied to the outer surfaces 20 a of the three inner cylinder piece members 20, respectively, the elastic connection elements 34 face the inner cylinder piece members 20 adjacent to each other. Various elastic deformations occur between the sides 20 c.
  • each inner cylinder piece member 20 is brought into contact with each other until the opposing side faces 20 c are pressed against each other via the elastic connecting element 34.
  • the inner diameter of the rod supporting surface 18 formed by the inner surface 20 b of the inner cylinder piece 20 decreases.
  • each inner cylinder piece 20 returns to the initial position under the elastic restoring force of the elastic connection element 34, and the rod The inner diameter of the material support surface 18 is restored.
  • the elastic connecting element 34 made of a liquid gasket is installed so as to seal the space between the opposing side surfaces 20 c of the inner cylindrical piece member 20 as a whole as shown in the figure.
  • the arrangement of the elastic connecting elements 34 is not limited to this.
  • the elastic connection elements 34 are locally installed at a desired position in a space between the inner cylinder piece members 20 so that the two inner cylinder piece members 20 can be combined. It is also possible to adopt a configuration of interconnecting.
  • not only the liquid gasket but also individual elastic connecting elements 34 can be constituted by a combination of an elastic body such as a rubber plate and an adhesive.
  • the elastic member 22 is further provided between the outer cylinder portion 16 and the three inner cylinder piece members 20 to elastically support the inner cylinder piece member 20 from outside.
  • a cylinder 36 is provided.
  • the elastic intermediate cylinder 36 is a cylindrical member, and the inner surface 2 of the three vertical split pieces 24 of the outer cylinder portion 16 is formed. 4b, a substantially cylindrical outer surface 36a to be in contact with the outer surface 36a, and a cylindrical inner surface to be in contact with the outer surfaces 20a of the three inner cylinder piece members 20 on the opposite side of the outer surface 36a. 3 6 b.
  • a plurality (three in the illustrated embodiment) of slits 38 extending linearly in the axial direction along the outer surface 36 a of the elastic intermediate cylinder 36 are formed at regular intervals in the circumferential direction.
  • the slits 38 open on the outer surface 36a over the entire length of the elastic intermediate cylinder 36 in the axial direction, and separate from the inner surface 36b (that is, without opening on the inner surface 36b). ) It is formed radially. That As a result, the elastic intermediate cylinder 36 has three arc-shaped wall portions 40 and three thin connecting portions that integrally interconnect the arc-shaped wall portions 40 in the circumferential direction along the respective inner surfaces. 4 2 are formed.
  • a groove 44 extending in the axial direction along the outer surface is formed in one arc-shaped wall portion 40.
  • the elastic intermediate cylinder 36 applies the radially inward pressing force applied to each vertical split piece 24 of the outer cylindrical portion 16 to the corresponding inner cylinder located radially inward of each vertical split piece 24. It works so as to reliably transmit to the one member 20.
  • the elastic intermediate cylinder 36 supports the plurality of inner cylinder piece members 20 from the outside in the radial direction, thereby forming the inner cylinder piece members 20 into a cylindrical rod support surface 18. Hold elastically in position. Further, the elastic intermediate cylinder 36 receives adjacent pressures between the three vertical split pieces 24 of the outer cylinder portion 16 and the three inner cylinder piece members 20 to receive the pressure from both.
  • Each arc-shaped wall portion 40 itself has such a degree of flexibility that it can be compressed and elastically deformed within a range until the wall portions 40 contact each other.
  • a suitable soft material of the elastic intermediate cylinder 36 capable of exhibiting such characteristics for example, a fluororesin engineering pipe known as “Tarite B” in the field of bearing materials and the like is known. Resin materials such as plastics can be used.
  • the guide bush 10 is manufactured by separately manufacturing the above-described various components and then assembling as follows.
  • a push body integrally having the base portion 12 and the outer cylindrical portion 16 of the bar support portion 14 is manufactured from a desired metal material through a cutting step or the like. Therefore, an elastic intermediate cylinder 36 integrally molded from a resin material such as “Tarkai B” through an injection molding process or the like is formed with the outer surface 36 a being the inner surface 2 4 of each vertically split piece 24 of the outer cylinder portion 16. The vertical split pieces 24 and at least one of the elastic intermediate cylinders 36 are elastically deformed and fitted into the outer cylindrical portion 16 so as to be in close contact with b.
  • the vertical split pieces 24 of the outer cylindrical portion 16 and the arc-shaped wall portions 40 of the elastic intermediate cylinder 36 are aligned with each other, and project from the inner surface 24b of one vertical split piece 24. Insert the detent 46 (Fig. 1A) into the groove 44 of the elastic intermediate cylinder 36. As a result, the elastic intermediate cylinder 36 and the rotation of the elastic intermediate cylinder 36 are stopped at a predetermined position inside the outer cylinder section 16 with the rotation of the elastic intermediate cylinder 36 and the outer cylinder section 16 reduced. At least one is held under elastic restoring force.
  • three inner cylinder piece members 20 each formed from a hard material such as zirconium ceramics are joined in a cylindrical shape by the elastic connecting element 34 as described above to produce an inner cylinder structure.
  • This inner cylinder structure is attached to the inner surface 36 b of the elastic intermediate cylinder 36 fitted into the outer cylinder portion 16 by each inner cylinder piece member.
  • the outer cylinder part 16 and the elastic intermediate cylinder are placed so that the outer surface 20
  • each vertical split piece 24 of the outer cylinder part 16 and each arc-shaped wall part 40 of the elastic intermediate cylinder 36 and each inner cylinder piece member 20 of the inner cylinder structure are aligned with each other.
  • the second detent 4 8 ( Figure 1A) projecting from the inner surface 24b of one vertical split piece 24 is connected to the flange of one inner cylinder piece member 20. Insert into groove 32b formed in part 32.
  • the inner cylinder structure is positioned at a predetermined position inside the outer cylinder part 16 and the elastic intermediate cylinder 36 in a state where rotation of all the inner cylinder piece members 20 with respect to the outer cylinder part 16 is prevented. At least one of the inner cylinder structure and the outer cylinder portion 16 is held under elastic restoring force.
  • the three inner cylinder piece members 20 of the inner cylinder structure have the center axis 18 a of the bar supporting surface 18 formed by them, and It is kept in a state that matches the central axis 14 a of the part 14.
  • the engagement surface 32 a of the flange portion 32 formed on each inner cylinder piece member 20 of the inner cylinder structure is engaged with the claw 30 formed on each vertically split piece 24 of the outer cylinder portion 16.
  • the inner cylindrical piece member 20 is closely contacted with the surface 30 a, and the axial end surface 20 d of each inner cylindrical piece member 20 is disposed on the substantially same plane adjacent to the open end surface 16 a of the outer cylindrical portion 16.
  • the inner cylinder structure is prevented from unintentionally protruding from the predetermined position inside the outer cylinder portion 16 to the outside of the outer cylinder portion 16.
  • the elastic intermediate cylinder 36 is disposed so as to be substantially shielded by the flange portion 32 of each inner cylinder piece member 20 at a position separated from the opening end face 16 a of the outer cylinder portion 16.
  • the elastic intermediate cylinder 36 made of a relatively soft material is isolated from the chips scattered during the turning process, so that damage is prevented.
  • the vertical split pieces 24 of the outer cylinder part 16, the inner cylinder piece members 20 of the inner cylinder structure, and the respective arc-shaped wall parts 40 of the elastic intermediate cylinder 36 are arranged in the circumferential direction. They may be arranged offset from each other. Also, assuming that the outer cylinder part 16, the inner cylinder structure and the elastic intermediate cylinder 36 can generate the intended elastic deformation, the vertical split piece 24 of the outer cylinder part 16 and the inner cylinder structure
  • the numbers of the inner cylinder piece member 20 and the arc-shaped wall portion 40 of the elastic intermediate cylinder 36 may be different from each other, or may be various numbers other than three.
  • each vertical split piece 24 when an external force is applied inward in the radial direction to the three vertical split pieces 24 of the outer cylindrical portion 16, each vertical split piece 24 is elastically deformed, and at the same time, each vertical split piece 24 is deformed.
  • An external force is applied radially inward from each vertical split piece 24 to the outer face 36 a of the elastic intermediate cylinder 36 in contact with the inner face 24 b of the split piece 24, and as described above, The elastic intermediate cylinder 36 is elastically deformed and its substantial inner diameter is reduced. Accordingly, an external force is applied radially inward from the elastic intermediate cylinder 36 to the outer surfaces 20a of the three inner cylinder piece members 20 that are in contact with the inner surface 36b of the elastic intermediate cylinder 36.
  • each vertical split piece 24 is elastically restored, and accordingly the elastic intermediate cylinder 36 and the elastic connection
  • the element 34 recovers elastically and the inner diameter of the bar support surface 18 increases (restores). While the inner diameter of the bar supporting surface 18 decreases and increases, the three inner cylinder pieces 20 move the center axis 18 a of the bar supporting surface 18 a of the bar supporting portion 14. Displaces in the radial direction while maintaining the state of alignment with the center axis 14a.
  • the external force ie, the pressing force, applied radially inward to the bar support portion 14
  • the inner diameter of the support surface 18 can be adjusted.
  • the inner diameter of the bar support surface 18 formed by the three piece members 20 is set to be supported (processed) while the guide bush 10 is in an inactive state. Larger than the outside diameter of Is set to Then, before starting the actual machining operation in which the guide bush 10 is put into the working state, the target bar is inserted into the bar support portion 14, and the inner diameter of the bar support surface 18 is changed as described above. By making fine adjustments in accordance with the outer diameter of the bar, a desired fine gap of the order of ⁇ m is obtained between the bar support surface 18 and the outer peripheral surface of the bar.
  • the guide bush 10 can center and support the bar so that it can be fed in the axial direction by securing such a fine gap in the operating state.
  • each inner cylinder piece member 20 of the inner cylinder structure is displaced radially outward while elastically deforming the elastic coupling element 3.4, and the inner diameter of the rod support surface 18 is changed to the outer diameter of the rod. Expands passively to size. In this way, the guide bush 10 can center and support a rod made of a drawn material so that it can be fed in the axial direction.
  • each inner cylinder piece member 20 is formed of a hard material, the wear resistance of the rod supporting surface 18 is significantly improved, and each inner cylinder piece member 2 resulting from friction with the rod material is improved. The progress of wear of 0 can be suppressed as much as possible.
  • the inner cylinder structure and the elastic intermediate cylinder 36 can be removed from the outer cylinder portion 16 as necessary by a procedure reverse to the above-described assembly procedure. Therefore, the outer diameter of the bar to be supported
  • the inner cylinder structure that was previously installed must be replaced with another inner cylinder with a different inner diameter of the bar support surface 18. What is necessary is just to replace it with a structure. Therefore, when processing different types of bars (round bars and square bars) with various outer diameters using an automatic lathe equipped with Guide Push 10, the inner diameter corresponding to these different types of bars is required.
  • the guide bush 10 is accommodated in the front end (left end in the figure) area of the sleeve member 52 so as to be movable in the axial direction and not to rotate relatively.
  • a plurality of pressure receiving surfaces 28 provided on the outer peripheral surface of the rod supporting portion 14 of the guide bush 10 28 2 is formed.
  • an adjustment nut having a female thread to be screwed into the male thread 12c (Fig. 1A) provided on the base 12 of the guide bush 10 is provided in the rear end (right end in the figure) area of the sleeve member 52. 6 and 4 are stored rotatably fixed in the axial direction. As a result, when the adjusting nut 64 rotates, the guide bush 10 moves in the axial direction within the sleeve member 52. Move in the direction.
  • a driven gear 68 is attached to the rear end region of the outer peripheral surface of the sleeve member 52 via a key 66.
  • the driven gear 68 is connected to a guide bush drive source (not shown) via a power transmission mechanism (not shown), and has the same rotation speed as the main shaft 70 installed behind the column 60 by the guide bush drive source. It is driven to rotate at a rotation speed of.
  • the driven gear 68, the adjusting nut 64, the sleeve member 52 and the guide bush 10 rotate integrally at the same rotation speed as the main shaft 70 inside the flange member 56. I do.
  • the flange member 56 is fixed to the column 60 by, for example, a bolt 72.
  • the guide bush 10, the sleeving member 52, the flange member 56, the adjustment nut 64 and the driven gear 68 are formed as a rotary guide bush device that has been assembled in advance, and the automatic lathe 50 is used. It can be mounted in place on column 60.
  • the bearing device 54, the driven gear 68, the guide bush drive source and the like are omitted.
  • the spindle 70 holds a bar W to be turned and is driven to rotate by a spindle drive source (not shown).
  • the main shaft 70 is installed movably in the axial direction behind the column 60 so that the rotation axis of the guide bush 10 and the rotation axis of the main shaft 70 coincide with each other.
  • an openable / closable chuck 74 that can hold the bar W is accommodated.
  • the chuck 74 is a so-called collet chuck having a slit at the tip. When an external force, that is, a pressing force is applied to the slit at a radially inward direction, the bar gripping hole 76 at the tip is formed.
  • a hollow cylindrical operating member 78 is further housed in the main shaft 70 so as to be movable in the axial direction.
  • the actuating member 78 accommodates the chuck 74 in its front end area, and is moved axially forward (to the left in the drawing) by a chuck driving source (not shown), so that the chuck 74 is radially inserted into the slit of the chuck 74. Apply inward pressing force to close check 74.
  • the configuration of the main shaft 70 is not limited to the above.
  • an operating member connected to the rear end of the chuck is moved axially rearward together with the chuck to apply a pressing force radially inward to the slit portion of the chuck.
  • a configuration can also be employed.
  • the outer cylindrical portion 16 of the guide bush 10 when performing the machining work on the bar W, first, the outer cylindrical portion 16 of the guide bush 10 must correspond to the outer diameter of the bar W to be machined.
  • An inner cylinder structure having a nominal inner diameter and an elastic intermediate cylinder 36 of an appropriate size are selected and attached, and attached to a sleeve member 52 mounted on a column 60.
  • the rod W gripped by the main shaft 70 is moved in the axial direction of the main shaft 70 without applying an external force inward in the radial direction to the outer cylinder portion 16, and the base of the guide bush 10 is moved. Insert it into the bar support 16 through the rear end opening.
  • the guide bush according to the present invention can omit the mechanism for adjusting the inner diameter of the rod supporting surface.
  • 6A and 6B show a guide bush 80 according to a second embodiment of the present invention having such a simplified configuration. Since the guide bush 80 has substantially the same configuration as the guide bush 10 described above except for the configuration of the outer cylindrical portion of the bar supporting portion, the corresponding components are denoted by the same reference numerals. The description is omitted.
  • the rod support portion 82 of the guide bush 80 includes an outer cylinder portion 84 integrally connected to the base portion 12 and a plurality (three) of inner cylinders installed inside the outer cylinder portion 84.
  • a piece member 20 and an elastic member 22 for elastically holding the inner cylinder piece member 20 at a position where the bar support surface 18 is formed inside the outer cylinder portion 84 are provided.
  • the bar support portion 82 has a center axis 82a that matches the center axis of the bar to be supported, and supports and centers the bar. As shown in FIGS.
  • the outer cylindrical portion 84 It has a configuration in which the slit 26 in the outer cylindrical portion 16 of the brush 10 is omitted, and has a cylindrical shape that defines a central axis that matches the central axis 82 a of the bar support portion 82. It has an inner peripheral surface 84a. Therefore, the outer cylinder portion 84 cannot be substantially elastically deformed in the radial direction, and the inner diameter of the inner peripheral surface 84a cannot be changed.
  • the elastic intermediate cylinder 36 constituting the elastic member 22 has an outer surface 36a (FIG. 4A) abutting against an inner peripheral surface 84a of the outer cylinder portion 84 and an inner surface 36b. (FIG. 4A) is brought into contact with the outer surface 20a of the three inner cylinder piece members 20 and is disposed between the outer cylinder portion 84 and the inner cylinder piece members 20.
  • the inner cylinder piece member 20 is supported from the outside. In the bar supporting portion 82 having such a configuration, the inner diameter of the bar supporting surface 18 formed by the three inner cylinder piece members 20 cannot be positively adjusted.
  • each of the arc-shaped wall portions 40 of the elastic intermediate cylinder 36 (FIG. 4B)
  • the inner cylinder piece members 20 are displaced radially outward,
  • the inner diameter of the bar supporting surface 18 can be passively enlarged.
  • the guide bush 80 when the guide bush 80 having the above configuration is mounted on the automatic lathe 50 described above, the guide bush 80 has a rod W having an outer diameter corresponding to the inner diameter of the rod supporting surface 18, and With the surface 18 in contact with the outer peripheral surface of the bar, it can be centered and supported so that it can be axially fed.
  • the bar support surface 18 is within the elastically deformable range of each arc-shaped wall portion 40 of the elastic intermediate cylinder 36. It is possible to passively enlarge and reduce the inner diameter of the rod to center and support the rod W so that it can be fed in the axial direction.
  • the bar support portions 14 and 8 2 A plurality of inner cylinder piece members 20 installed in the first housing are connected to each other via an elastic connection element 34 so as to be relatively displaceable.
  • the guide bush according to the present invention may also have a bar support portion in which a plurality of inner cylinder piece members are arranged inside the outer cylinder portion while being separated from each other.
  • 8A and 8B show a guide bush 90 having such a configuration according to the third embodiment of the present invention. Since the guide bush 90 has substantially the same configuration as the guide bush 10 described above except for the configuration of the inner cylinder piece member and the elastic member of the bar support portion, the corresponding components have the same reference numerals. And the description is omitted.
  • the rod supporting portion 92 of the guide bush 90 is installed inside the outer cylindrical portion 16 which is integrally connected to the base portion 12 and which can be elastically deformed in the radial direction.
  • the bar supporting portion 92 has a center axis 92 a that matches the center axis of the bar to be supported, and supports and centers the bar.
  • each inner cylinder piece 96 of the guide bush 90 is attached to the inner surface 24 b of the corresponding vertical split piece 24 of the outer cylinder portion 16 (FIG. 2A).
  • An outer surface 96a extending in an arc shape facing through a gap
  • an inner surface 96b extending in an arc on the opposite side of the outer surface 96a
  • a flat surface between the outer surface 96a and the inner surface 96b and a pair of extending side surfaces 96c.
  • the three inner cylinder piece members 96 have a relative arrangement in which the respective inner surfaces 96 b are substantially positioned on a common cylindrical surface, and the respective side surfaces 96 c face each other with a gap therebetween.
  • a holding surface 94 (having a central axis 94a) is formed.
  • Each inner cylinder piece member 96 has a flange portion 100 protruding radially outward, adjacent to one end surface 96 d in the axial direction.
  • a flange portion 100 of each inner cylinder piece 96 has an engagement surface 100a extending in a tapered shape toward one end surface 96d in the axial direction, and a radially outer end surface thereof.
  • a groove 100b extending in the axial direction is engraved.
  • each inner cylinder piece member 96 has an arc-shaped cross section at the boundary area between the inner surface 96 b and one end surface 96 d in the axial direction and the other end surface 96 e in the axial direction. Is formed.
  • each inner cylinder piece member 96 As a hard material that can be suitably used for each inner cylinder piece member 96, engineering ceramics can be given.
  • at least the portion including the inner surface 96b forming the bar support surface 94 is made of zirconium ceramics having excellent wear resistance, impact strength, and surface smoothness. According to such a configuration, in particular, the durability of the bar supporting surface 94 can be significantly improved.
  • the elastic member 98 is interposed between the outer cylinder portion 16 and each of the three inner cylinder piece members 96 to elastically support the inner cylinder piece members 96 from outside. 36, and a pair of elastic support elements 104 engaged with the three inner cylinder piece members 96 to elastically support the inner cylinder piece members 96 from inside.
  • the flexible intermediate cylinder 36 is brought into contact with the inner surface 24 b of the three vertical split pieces 24 of the outer cylinder portion 16 on the outer surface 36 a (FIG. 4A), and the inner surface 3 6 b (FIG. 4A), it comes into contact with the outer surfaces 96a of the three inner cylinder piece members 96.
  • the elastic intermediate cylinder 36 applies a radially inward pressing force applied to each vertical split 24 of the outer cylindrical portion 16 to the corresponding inner cylinder located radially inward of each vertical split 24. It works so as to reliably transmit to the one-piece member 96.
  • the elastic intermediate cylinder 36 supports a plurality of inner cylinder piece members 96 from the outside in the radial direction, thereby supporting the inner cylinder piece members 96 with cylindrical rod members. It is elastically held in the position where the surface 94 is formed.
  • the elastic intermediate cylinder 36 receives adjacent pressures between the three vertically split pieces 24 of the outer cylinder part 16 and the three inner cylinder piece members 96 to form adjacent arc-shaped sections.
  • Each arc-shaped wall portion 40 itself is flexible enough to be compressed and elastically deformed until the wall portions 40 (FIG. 4B) contact each other.
  • each of the pair of elastic supporting elements 104 is formed of an annular spring formed by bending a spring wire into a C-ring shape.
  • the elastic supporting elements 104 are respectively received in the pair of edge grooves 102 of the inner cylinder piece members 96 in a length region obtained by substantially dividing the entire length thereof into three equal parts.
  • the one member 96 is elastically urged radially outward.
  • the elastic support elements 104 cooperate with each other to move the three inner cylinder piece members 96 from the radially inner side to the position where the cylindrical bar support surface 94 is formed. Hold.
  • Each elastic support element 104 does not have a function of mechanically interconnecting the inner cylinder piece members 96, but each has a radially inward surface on the outer surface 96a of the three inner cylinder piece members 96.
  • the elastic deformation is performed so as to reduce the diameter of the elastic support element 104 itself.
  • the three inner cylinder piece members 96 are displaced radially inward until the opposing side surfaces 96c contact each other, and as a result, the inner cylinder piece members 96 are displaced.
  • the inner diameter of the bar support surface 94 formed by the inner surface 96 b decreases.
  • the guide push 90 is manufactured by separately manufacturing the above-described various components and then assembling as follows. First, similarly to the above-described guide bush 10 assembling process, the bush body having the base portion 12 and the outer cylindrical portion 16 of the rod supporting portion 92 is integrally elastically attached. Assemble the intermediate cylinder 36. At this time, the detent 46 installed on one vertical split piece 24 of the outer cylinder part 16 is inserted into the groove 44 (Fig. 4B) of the elastic intermediate cylinder 36, so that the outer cylinder part 1 The rotation of the elastic intermediate cylinder 36 with respect to 6 is prevented. As shown in FIG. 11B, a second detent 48 protruding from the inner surface 24 b is provided on all the vertical pieces 24 of the outer cylindrical portion 16.
  • a pair of elastic support elements 104 are assembled as described above to three inner cylinder piece members 96 each molded from a hard material such as zirco-ceramics to form a substantially cylindrical inner cylinder. Create the structure.
  • This inner cylinder structure is connected to the outer cylinder part 16 so that the outer surface 96 a of each inner cylinder piece 96 closely contacts the inner surface 36 b of the elastic intermediate cylinder 36 fitted in the outer cylinder part 16.
  • the at least one of the intermediate cylinder 36 and the inner cylinder structure (mainly the elastic support element 104) is fitted inside the outer cylinder part 16 and the elastic intermediate cylinder 36 while elastically deforming at least one of them.
  • the vertical split pieces 24 and the respective arc-shaped wall portions 40 of the elastic intermediate cylinder 36 and the internal cylinder piece members 96 of the internal cylinder structure are aligned with each other, and each vertical split piece 24
  • the second detent 48 projecting from the inner surface 24 b of the inner cylinder piece 96 is inserted into the groove 100 b formed in the flange portion 100 of the corresponding inner cylinder piece 96.
  • the inner cylinder structure is positioned at a predetermined position inside the outer cylinder part 16 and the elastic intermediate cylinder 36 in a state where rotation of all the inner cylinder piece members 96 with respect to the outer cylinder part 16 is prevented.
  • each elastic support element 104 is fixedly received and held in the edge groove 102 of the three inner cylinder piece members 96 by its own elastic restoring force. .
  • the three inner cylinder piece members 96 of the inner cylinder structure are formed by the bar support surface 94 formed by them.
  • the center axis 94a of the rod support portion 92 is kept in a state of matching with the center axis 92a of the bar support portion 92.
  • the engagement surface 100 a of the flange portion 100 formed on each inner cylinder piece member 96 of the inner cylinder structure is formed by a claw 30 formed on each vertically split piece 24 of the outer cylinder portion 16.
  • the inner surface 96 a of the inner cylindrical piece 96 is closely contacted with the locking surface 30 a (FIG.
  • the elastic intermediate cylinder 36 is disposed so as to be substantially shielded by the flange portion 100 of each of the inner cylinder piece members 96 at a position distant from the opening end face 16 a of the outer cylinder portion 16.
  • each vertical split piece 24 of the outer cylinder part 16, each inner cylinder piece member 96 of the inner cylinder structure, and each arc-shaped wall part 40 of the elastic intermediate cylinder 36 are arranged in the circumferential direction. They may be arranged offset from each other. Also, assuming that the outer cylinder part 16, the inner cylinder structure and the elastic intermediate cylinder 36 can generate the intended elastic deformation, the vertical split piece 24 of the outer cylinder part 16 and the inner cylinder structure
  • the numbers of the inner cylinder piece member 96 and the arc-shaped wall portion 40 of the elastic intermediate cylinder 36 may be different from each other, and may be various numbers other than three.
  • the guide bush 90 having the above configuration operates in the same manner as the guide bush 10 described above. That is, when an external force is applied radially inward to the three vertical split pieces 24 of the outer cylindrical portion 16, the vertical split pieces 24 are elastically deformed, and at the same time, the inner surface of each vertical split piece 24 is formed.
  • the outer surface 36 a of the elastic intermediate cylinder 36 in contact with 24 b is loaded with an external force radially inward from each of the vertical split pieces 24, thereby causing the elastic intermediate cylinder 36 to be elastic as described above. Deformed fruit The qualitative inner diameter dimension is reduced.
  • the three inner cylinder piece members 96 move the center axis 94 a of the bar supporting surface 94 to the bar supporting portion 92. Displaces in the radial direction while maintaining the state of alignment with the central axis 92a of As described above, in the guide push 90, the external force, that is, the pressing force applied radially inward to the bar support portion 92 is adjusted, whereby the rod formed by the three inner cylinder piece members 96 is adjusted.
  • the inner diameter of the material support surface 94 can be adjusted.
  • the inner diameter of the bar support surface 94 formed by the three inner cylinder piece members 96 is such that while the guide bush 90 is in a non-operating state, the rod material to be supported (processed) is It is set to be larger than the outside diameter of. Then, before the actual machining operation in which the guide bush 90 is put into the working state, the target bar is inserted into the bar support portion 92, and the inner diameter of the bar support surface 94 is changed as described above. By making fine adjustments in accordance with the outer diameter of the bar, a desired fine gap of the order of ⁇ m is obtained between the bar support surface 94 and the outer peripheral surface of the bar.
  • the guide bush 90 can center and support the bar so that it can be fed in the axial direction by securing such a fine gap in the operating state.
  • each arc-shaped wall part 40 of the elastic intermediate cylinder 36 has the outer cylinder part 16 and the inner cylinder structure. When the pressure is applied between them, they are elastically deformed as described above.
  • each inner cylinder piece member 96 is displaced radially outward, and the inner diameter of the rod supporting surface 94 is passively enlarged in accordance with the outer diameter of the rod.
  • the guide bush 90 can center and support a rod made of a drawn material so that it can be fed in the axial direction.
  • each inner cylinder piece member 96 is formed of a hard material, the wear resistance of the rod supporting surface 94 is significantly improved, and each inner cylinder piece member caused by friction with the rod material is formed. The progress of the wear of 96 can be suppressed as much as possible.
  • the elastic support element 104 incorporated in the guide bush 90 can be additionally incorporated in the aforementioned guide bush 10 having the elastic connection element 34. According to such a configuration, since the elastic action of the elastic member 22 in the guide bush 10 can be enhanced, the responsiveness of the radial displacement operation of the inner cylinder piece member 20 can be improved, and the rod support portion 1 can be improved. 4 to obtain more accurate centering support characteristics. Further, when the plurality of inner cylinder piece members 20 are combined into a cylindrical shape using the elastic connecting element 34 made of a liquid gasket, even if the positional accuracy of each inner cylinder piece member 20 is somewhat low, the combination is performed. However, by the support operation of the elastic support elements 104, the positional accuracy of each inner cylinder piece member 20 can be obtained as a result. This simplifies the manufacturing process of the guide push 10 and reduces the work cost when the inner cylinder piece 20 is replaced.
  • an automatic lathe is installed.
  • the outer diameter of the bar to be machined is changed by providing the bar support of multi-layer structure. ⁇
  • the wear of the bar support surface be quickly dealt with, but also the bar
  • the wear resistance of the support surface can be significantly improved. Therefore, according to the present invention, the influence of the wear of the guide push, particularly the bar supporting surface, on the processing accuracy and the manufacturing cost of the product in the automatic lathe can be reduced as much as possible, and the bar made of the drawn material is used. In such a case, it becomes possible to produce high-quality products.

Abstract

A guide bush (10) has a bar member support (14) adjacent one axial end of a base (12). The bar member support (14) comprises a diametrically elastically deformable outer sleeve portion (16) integrally connected to the base (12), a plurality of inner sleeve piece members (20) disposed inside the outer sleeve portion (16), made of hard material and cooperating with each other to form a cylindrical bar member support surface (18), and an elastic member (22) for elastically holding the inner sleeve piece members (20) in the position where they form the bar member support surface (18). The elastic member (22) comprises elastic connecting elements (34) each interposed between adjacent inner sleeve piece members (20) to elastically interconnect the latter, and elastic intermediate sleeves (36) each interposed between the outer sleeve portion (16) and each inner sleeve piece member (20) to elastically support these inner sleeve piece members (20) from outside. The elastic connecting elements (34) may be formed of liquid gaskets.

Description

明 細 書 ガィ ドプッシュ 技術分野  Description Guide Push Technical Field
本発明は、 旋削加工中の棒材をその被加工部位近傍で支持するガ イ ドブッシュに関する。 さ らに本発明は、 そのよ うなガイ ドブッシ ュを備えた自動旋盤に関する。 背景技術  The present invention relates to a guide bush for supporting a bar being turned in the vicinity of a portion to be processed. Further, the present invention relates to an automatic lathe provided with such a guide bush. Background art
N C旋盤等の、 種々の自動旋削加工を実施できる工作機械 (本明 細書で自動旋盤と総称する) において、 工具による加工作業位置の 近傍で旋盤機台上に設置され、 主軸に把持された棒状の被加工素材 (以下、 棒材と称する) を、 その先端の加工部位の近傍で支持する 補助支持装置と してのガイ ドブッシュを備えたものが知られている 。 ガイ ドブッシュは、 径方向へ弾性変形可能な中空筒状の棒材支持 部を有し、 この棒材支持部に、 旋削加工中の棒材をその加工部位に 振れが生じないよ うに支持して、 製品を高精度に加工成形すること を可能にする。 従来、 自動旋盤では、 旋削加工中に高速回転する棒 材に対して固定的に配置される固定型のガイ ドブッシュと、 棒材と 共に高速回転する回転型のガイ ドブッシュとが、 適宜選択して使用 されている。  In machine tools that can perform various types of automatic turning, such as NC lathes (collectively referred to as “automatic lathes” in this specification), a rod-like shape that is installed on a lathe stand near the position where a tool is used to perform machining and is gripped by a spindle There is known a material provided with a guide bush as an auxiliary support device for supporting a material to be processed (hereinafter, referred to as a bar) in the vicinity of a processing portion at a tip end thereof. The guide bush has a hollow cylindrical rod support that can be elastically deformed in the radial direction. The rod support supports the bar being turned so that the processed part does not run out. It enables high precision processing of products. Conventionally, in automatic lathes, a fixed guide bush that is fixedly arranged on a bar that rotates at high speed during turning and a rotary guide bush that rotates at high speed together with the bar are appropriately selected. It is used.
また、 従来の自動旋盤において、 製品となる棒材先端の加工長さ 部分を加工作業位置に供給するため、 及び加工途上でそのような加 ェ長さ部分の長手方向所望位置に工具刃先を配置するために、 棒材 を把持した主軸が軸線方向へ移動する構成を有したものは周知であ る。 この自動旋盤では、 ガイ ドブッシュは、 固定型及び回転型のい ずれの形式においても、 棒材支持部に棒材を心出し支持 (すなわち 棒材軸線を回転軸線に合致させるように支持) した状態で、 主軸の 軸線方向移動によ り送られる棒材を、 軸線方向へ正確に案内しつつ 支持できることが要求される。 そこで従来、 加工作業開始前にガイ ドブッシュに加工対象棒材 (丸棒、 角棒) を挿入し、 棒材支持部を 弾性変形させて、 その内径寸法を棒材外径寸法に合わせて微調整す ることにより、 棒材の心出し支持と軸線方向案内支持との双方を達 成できるようにしている。 In addition, in conventional automatic lathes, the tool cutting edge is arranged at a desired position in the longitudinal direction of such a machining length part in order to supply the machining length part at the tip of the bar material as a product to the machining operation position. For this purpose, it is well known that the main shaft gripping the bar moves in the axial direction. In this automatic lathe, the guide bush is fixed or rotary. Even in the form of displacement, the bar sent by the axial movement of the spindle while the bar is centered and supported on the bar support (that is, the bar axis is supported so as to match the rotation axis) is also used. It is necessary to be able to support while accurately guiding in the axial direction. Conventionally, before the start of machining, a bar (round or square) to be machined is inserted into the guide bush, the bar support is elastically deformed, and its inner diameter is fine-tuned to match the outer diameter of the bar. By doing so, it is possible to achieve both centering support and axial guide support of the bar.
この種のガイ ドブッシュにおいて、 棒材支持部を外筒と内筒との 二層構造にして、 加工対象棒材の外径寸法の変更や、 棒材支持部の 内周面 (すなわち棒材支持面) の損耗程度に応じて、 適宜、 内筒を 交換できるようにしたガイ ドブッシュが提案されている (特開 2 0 0 1 — 1 3 8 1 0 2号公報 ( J P 2 0 0 1 — 1 3 8 1 0 2 A) 参照 ) 。 このガイ ドブッシュは、 自動旋盤に搭載した状態で、 必要に応 じて内筒のみを交換することによ り、 多様な外径寸法を有する異種 棒材 (丸棒、 角棒) を支持することができ、 また棒材支持面の損耗 に起因する加工精度の低下に迅速に対処することができる。 さらに 、 内筒を自己潤滑性に優れた材料から作製すれば、 内筒の棒材支持 面と加工対象棒材の外周面との隙間を実質的に排除すると ともに、 棒材の軸線方向送り時に内筒との摩擦によつて生じ得る棒材外周面 の傷を可及的に削減して、 高品質の製品を製造することが可能にな る。  In this type of guide bush, the bar support is made up of a two-layer structure consisting of an outer cylinder and an inner cylinder, and the outer diameter of the bar to be processed is changed, and the inner peripheral surface of the bar support (ie, the bar support) is used. A guide bush has been proposed in which the inner cylinder can be replaced as appropriate according to the degree of wear of the surface (Japanese Patent Laid-Open No. 2001-138210). See 3 10 102 A)). This guide bush supports different types of rods (round bar, square bar) with various outer diameters by replacing only the inner cylinder as necessary while mounted on an automatic lathe. In addition, it is possible to quickly cope with a decrease in machining accuracy caused by wear of the bar supporting surface. Furthermore, if the inner cylinder is made of a material having excellent self-lubricating properties, the gap between the bar support surface of the inner cylinder and the outer peripheral surface of the bar to be processed is substantially eliminated, and the rod is fed in the axial direction when the rod is fed. It is possible to manufacture high-quality products by reducing as much as possible the damage on the outer peripheral surface of the rod caused by friction with the inner cylinder.
上記した二層構造の棒材支持部を有する従来のガイ ドブッシュで は、 棒材支持部の内径寸法を加工対象棒材の外径寸法に合わせて微 調整できるように、 一般的な 「すり割り構造」 を外筒に形成する一 方で、 内筒にはそれ自体の径寸法を拡縮可能とする所望の弾性を付 与していた。 このよ う な弾性を有する内筒は、 特にその材料自体を 比較的柔軟な物質で構成した場合に、 棒材の軸線方向送り時に棒材 との摩擦によ り棒材支持面に損耗を生じる危惧がある。 特に、 加工 対象棒材と して、 所定径に引抜き加工された 「引抜き材」 をそのま ま使用する場合には、 引抜き材の外形寸法精度の低さや面粗さに起 因して内筒の損耗が生じ易くなり、 結果として内筒の交換頻度が増 加することが懸念される。 発明の開示 In the conventional guide bush having the above-described two-layered bar supporting portion, a general “slit” is used so that the inner diameter of the bar supporting portion can be finely adjusted according to the outer diameter of the bar to be processed. While the "structure" was formed in the outer cylinder, the inner cylinder was provided with the desired elasticity so that the diameter of the inner cylinder could be expanded or contracted. Such an inner cylinder having elasticity is particularly suitable for the material itself. When composed of a relatively soft material, there is a risk that the bar support surface will wear due to friction with the bar when the bar is fed in the axial direction. In particular, when a `` pulled material '' drawn to a specified diameter is used as it is as the bar to be processed, the inner cylinder may not be used due to the low external dimension accuracy of the drawn material or the surface roughness. There is a concern that wear of the inner cylinder is likely to occur, and as a result, the frequency of replacing the inner cylinder will increase. Disclosure of the invention
本発明の目的は、 自動旋盤に設置されるガイ ドブッシュにおいて 、 加工対象棒材の外径寸法の変更ゃ棒材支持面の摩耗に迅速に対処 できる複層構造の棒材支持部を有し、 しかも棒材支持面の耐摩耗性 を著しく向上させることができるガイ ドブッシュを提供することに 本発明のさ らに他の目的は、 そのようなガイ ドブッシュを備えた 高性能の自動旋盤を提供することにある。  It is an object of the present invention to provide a guide bush installed on an automatic lathe, which has a multi-layered bar supporting portion capable of quickly changing the outer diameter of a bar to be processed and abrasion of a bar supporting surface, Yet another object of the present invention is to provide a guide bush capable of significantly improving the wear resistance of a bar supporting surface. To provide a high-performance automatic lathe provided with such a guide bush. It is in.
上記目的を達成するために、 本発明は、 中空筒状の基部と、 基部 の軸線方向一端に! ^接して設けられる中空筒状の棒材支持部とを具 備するガイ ドプッシュにおいて、 棒材支持.部は、 基部に一体的に連 結される外筒部分と、 外筒部分の内側に設置され、 各々が硬質材料 から形成されるとともに互いに協働して筒状の棒材支持面を形成す る複数の内筒片部材と、 それら複数の内筒片部材を、 外筒部分の内 側で棒材支持面を形成する位置に弹性的に保持する弹性部材とを具 備することを特徴とするガイ ドブッシュを提供する。  In order to achieve the above object, the present invention provides a guide push provided with a hollow cylindrical base and a hollow cylindrical rod support provided in contact with one end of the base in the axial direction! The support portion is provided with an outer cylinder portion integrally connected to the base portion and an inner cylinder portion, each of which is formed of a hard material and cooperates with each other to form a cylindrical bar support surface. A plurality of inner cylinder piece members to be formed, and a sex member for sexually holding the plurality of inner cylinder piece members at a position forming a bar support surface inside the outer cylinder portion are provided. Provide a guide bush with features.
好適な態様において、 弾性部材は、 隣り合う内筒片部材の間に介 在してそれら内筒片部材を相互に弾性的に連結する弹性連結要素を 備えて構成される。  In a preferred aspect, the elastic member includes a flexible connection element interposed between adjacent inner cylinder piece members to elastically connect the inner cylinder piece members to each other.
この構成では、 弹性連結要素が液状ガスケッ トから形成されるこ とが有利である。 In this configuration, the flexible connecting element is formed from a liquid gasket. Is advantageous.
他の好適な態様において、 弾性部材は、 外筒部分と複数の内筒片 部材の各々 との間に介在してそれら内筒片部材を外側から弾性的に 支持する弾性中間筒を備えて構成される。  In another preferred aspect, the elastic member includes an elastic intermediate cylinder interposed between the outer cylindrical portion and each of the plurality of inner cylindrical piece members to elastically support the inner cylindrical piece members from the outside. Is done.
この構成では、 弾性中間筒が、 外筒部分と複数の内筒片部材との 間で圧縮されて弾性変形可能な軟質材料から形成されることが有利 である。  In this configuration, it is advantageous that the elastic intermediate cylinder is made of a soft material that can be compressed and elastically deformed between the outer cylinder part and the plurality of inner cylinder pieces.
さらに他の好適な態様において、 弾性部材は、 複数の内筒片部材 に係合してそれら内筒片部材を内側から弾性的に支持する弾性支持 要素を備えて構成される。  In yet another preferred aspect, the elastic member includes an elastic support element that engages with the plurality of inner cylinder pieces and elastically supports the inner cylinder pieces from the inside.
この場合、 弾性支持要素は、 複数の内筒片部材を径方向外方へ弹 性的に付勢するばねから形成できる。  In this case, the elastic support element can be formed of a spring that urges the plurality of inner cylinder piece members radially outward.
複数の内筒片部材の各々は、 少なく とも棒材支持面を形成する部 分がセラミ ッタスから作製されることが有利である。  It is advantageous that at least a portion of each of the plurality of inner cylinder piece members that forms the bar support surface is made of ceramics.
上記ガイ ドブッシュは、 棒材支持部の外筒部分が径方向へ弾性変 形でき、 外筒部分の弾性変形に伴って、 複数の内筒片部材が形成す る棒材支持面の内径寸法が変化するよ うに構成できる。  In the above guide bush, the outer cylindrical portion of the bar supporting portion can be elastically deformed in the radial direction, and with the elastic deformation of the outer cylindrical portion, the inner diameter of the bar supporting surface formed by the plurality of inner cylindrical piece members is reduced. Can be configured to change.
さらに本発明によれば、 上記した種々の特徴を有するガイ ドブッ シュを、 棒材の加工作業位置近傍に設置してなる自動旋盤が提供さ れる。 図面の簡単な説明  Further, according to the present invention, there is provided an automatic lathe in which a guide bush having the above-described various features is installed in the vicinity of a bar working position. BRIEF DESCRIPTION OF THE FIGURES
本発明の上記並びに他の目的、 特徴及び利点は、 添付図面に関連 した以下の好適な実施形態の説明により一層明らかになろう。 同添 付図面において、  The above and other objects, features and advantages of the present invention will become more apparent from the following description of preferred embodiments in conjunction with the accompanying drawings. In the accompanying drawings,
図 1 Aは、 本発明の第 1実施形態によるガイ ドブッシュを示す図 で、 図 1 Bの線 I — I に沿った断面図、 図 1 Bは、 図 1 Aのガイ ドブッシュの軸線方向端面図、 FIG. 1A is a view showing a guide bush according to a first embodiment of the present invention, and is a cross-sectional view taken along line I-I of FIG. 1B, FIG. 1B is an axial end view of the guide bush of FIG. 1A,
図 2 Aは、 図 1 Aのガイ ドブッシュにおける基部及び外筒部分を 示す図で、 図 2 Bの線 I I _ I I に沿った断面図、  FIG. 2A is a diagram showing a base and an outer cylinder portion of the guide bush of FIG. 1A, and is a cross-sectional view taken along a line II_II of FIG. 2B.
図 2 Bは、 図 2 Aの基部及び外筒部分の軸線方向端面図、 図 3 Aは、 図 1 Aのガイ ドプッシュにおける内筒構造を示す図で Fig. 2B is an axial end view of the base and the outer cylinder of Fig. 2A, and Fig. 3A is a view showing the inner cylinder structure of the guide push of Fig. 1A.
、 図 3 Bの線 I I I 一 I I I に沿った断面図、 A cross-sectional view along the line I I I-I I I in FIG. 3B,
図 3 Bは、 図 3 Aの内筒構造の軸線方向端面図、  FIG. 3B is an axial end view of the inner cylinder structure of FIG. 3A,
図 4 Aは、 図 1 のガイ ドブッシュにおける弾性中間简を示す図で Fig. 4A is a diagram showing the elastic intermediate に お け る in the guide bush of Fig. 1.
、 図 4 Bの線 I V— I Vに沿った断面図、 , A cross-sectional view along line IV—IV in FIG. 4B,
図 4 Bは、 図 4 Aの弾性中間筒の軸線方向端面図、  FIG. 4B is an axial end view of the elastic intermediate cylinder of FIG. 4A,
図 5は、 図 1のガイ ドブッシュを搭載した自動旋盤の主要部を示 す断面図、  Fig. 5 is a sectional view showing the main part of an automatic lathe equipped with the guide bush of Fig. 1,
図 6 Aは、 本発明の第 2実施形態によるガイ ドブッシュを示す図 で、 図 6 Bの線 V I — V I に沿った断面図、  FIG. 6A is a view showing a guide bush according to a second embodiment of the present invention, and is a cross-sectional view taken along line VI-VI of FIG. 6B,
図 6 Bは、 図 6 Aのガイ ドブッシュの軸線方向端面図、  FIG. 6B is an axial end view of the guide bush of FIG. 6A.
図 7 Aは、 図 6 Aのガイ ドプッシュにおける基部及び外筒部分を 示す図で、 図 7 Bの線 V I I - V I I に沿った断面図、  FIG.7A is a view showing a base and an outer cylinder part in the guide push of FIG.6A, and is a cross-sectional view taken along a line VII-VII of FIG.7B.
図 7 Bは、 図 7 Aの基部及び外筒部分の軸線方向端面図、 図 8 Aは、 本発明の第 3実施形態によるガイ ドブッシュを示す図 で、 図 8 Bの線 V I I I - V I I I に沿った断面図、  FIG. 7B is an axial end view of the base and the outer cylinder part of FIG. 7A, and FIG. 8A is a view showing a guide bush according to the third embodiment of the present invention, taken along line VIII-VIII of FIG. 8B. Cross section,
図 8 Bは、 図 8 Aのガイ ドブッシュの軸線方向端面図、  FIG. 8B is an axial end view of the guide bush of FIG. 8A,
図 9 Aは、 図 8 Aのガイ ドブッシュにおける複数の内筒片部材を 示す図で、 図 9 Bの線 I X _ I Xに沿った断面図、  FIG. 9A is a diagram showing a plurality of inner cylinder piece members in the guide bush of FIG. 8A, and a cross-sectional view taken along line IX_IX of FIG. 9B;
図 9 Bは、 図 9 Aの複数の内筒片部材の軸線方向端面図、 図 1 0は、 図 8 Aのガイ ドブッシュにおける弾性支持要素の正面 図、  9B is an axial end view of the plurality of inner cylinder piece members of FIG. 9A, FIG. 10 is a front view of an elastic support element of the guide bush of FIG. 8A,
図 1 1 Aは、 図 8 Aのガイ ドブッシュにおける基部及び外筒部分 を示す図で、 図 1 1 Bの線 X I A - X I Aに沿った断面図、 及び 図 1 1 Bは、 図 1 1 Aの基部及び外筒部分の線 X I B— X I Bに 沿った断面図である。 発明を実施するための最良の形態 Fig. 11A shows the base and outer cylinder of the guide bush shown in Fig. 8A. FIG. 11B is a cross-sectional view taken along a line XIA-XIA in FIG. 11B, and FIG. 11B is a cross-sectional view taken along a line XIB-XIB of a base portion and an outer cylinder portion in FIG. 11A. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 添付図面を参照して、 本発明の実施の形態を詳細に説明す る。 図面において、 同一又は類似の構成要素には共通の参照符号を 付す。  Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, identical or similar components are denoted by common reference numerals.
図面を参照すると、 図 1 A及び図 1 Bは、 本発明の第 1の実施形 態によるガイ ドブッシュ 1 0を示す。 ガイ ドブッシュ 1 0は、 自動 旋盤において、 主軸に把持された棒材をその先端の被加工部位の近 傍で支持する中空筒状の補助支持装置と して、 工具による加工作業 位置の近傍で旋盤機台上に設置されるものである。 第 1実施形態の ガイ ドブッシュ 1 0は、 回転型ガイ ドブッシュ及び固定型ガイ ドブ ッシュのいずれにも適用できる。  Referring to the drawings, FIGS. 1A and 1B show a guide bush 10 according to a first embodiment of the present invention. The guide bush 10 is a hollow cylindrical auxiliary support device that supports the bar gripped by the main spindle near the part to be machined at the end of an automatic lathe. It is installed on a machine stand. The guide bush 10 of the first embodiment can be applied to both a rotary guide bush and a fixed guide bush.
ガイ ドブッシュ 1 0は、 中空筒状の基部 1 2 と、 基部 1 2の軸線 方向一端に隣接して設けられ、 自動旋盤で加工される棒材を軸線方 向送り可能に心出し支持する中空筒状の棒材支持部 1 4 とを備える 。 基部 1 2は、 棒材支持部 1 4から離れた軸線方向後端 (図で左端 ) 側に、 自動旋盤の旋盤機台上で主軸から送出された棒材を導入す る開口端面 1 2 a を有し、 開口端面 1 2 aに隣接して、 棒材を非接 触に受容する円筒状の内周面 1 2 b と、 その反対側の外周面の雄ね じ部 1 2 c とが形成される。  The guide bush 10 is provided adjacent to a hollow cylindrical base 12 and one end in the axial direction of the base 12, and is a hollow cylinder for centering and supporting a bar machined by an automatic lathe so as to be capable of being axially fed. And a rod support portion 14 having a shape of a bar. The base 12 is an open end face on the rear end in the axial direction (left end in the figure) away from the bar support section 14 for introducing the bar sent from the main spindle on the lathe machine of the automatic lathe. A cylindrical inner peripheral surface 12b adjacent to the open end surface 12a for receiving the bar in a non-contact manner, and a male screw portion 12c on the opposite outer peripheral surface. It is formed.
棒材支持部 1 4は、 基部 1 2に一体的に連結される径方向へ弾性 変形可能な外筒部分 1 6 と、 外筒部分 1 6の内側に設置され、 各々 が硬質材料から形成されると ともに互いに協働して実質的筒状の棒 材支持面 1 8を形成する複数の内筒片部材 2 0 と、 それら内筒片部 材 2 0を、 外筒部分 1 6の内側で棒材支持面 1 8を形成する位置に 弾性的に保持する弾性部材 2 2 とを備えて構成される。 棒材支持部 1 4は、 支持対象の棒材の中心軸線に合致する中心軸線 1 4 aを有 して、 棒材を心出し支持 (すなわち棒材軸線を旋削中の回転軸線に 合致させるよ うに支持) する。 The bar support portion 14 is provided inside the outer cylinder portion 16 which is integrally connected to the base portion 12 and which can be elastically deformed in the radial direction, and each is formed of a hard material. A plurality of inner cylinder piece members 20 which together form a substantially cylindrical rod support surface 18 together with each other; An elastic member 22 for elastically holding the member 20 at a position where the bar supporting surface 18 is formed inside the outer cylindrical portion 16 is provided. The bar support 14 has a center axis 14a that matches the center axis of the bar to be supported, and supports the centering of the bar (i.e., aligns the bar axis with the axis of rotation during turning). Support).
図 1 A、 図 1 B、 図 2 A及び図 2 Bに示すよ うに、 外筒部分 1 6 は、 各々の基端 2 4 aで基部 1 2に一体的に連結される複数 (図示 実施形態では 3個) の縦割片 2 4を有する。 それら縦割片 2 4は、 外筒部分 1 6の周方向へ等間隔に設けられる複数 (図示実施形態で は 3個) のス リ ッ ト 2 6を介して、 互いに周方向へ隣接して配置さ れる。 それらス リ ッ ト 2 6は、 基部 1 2から離れた軸線方向前端 ( 図で右端) 側の外筒部分 1 6の開口端面 1 6 aから、 基部 1 2に至 る範囲で、 棒材支持部 1 4の中心軸線 1 4 aに平行に、 かつ中心軸 線 1 4 aに関して放射状に形成される。 それによ り各縦割片 2 4は 、 基端 2 4 a を支点と して、 外筒部分 1 6の径方向へ板ばね状に弾 性変形できるようになつている。  As shown in FIG. 1A, FIG. 1B, FIG. 2A, and FIG. 2B, a plurality of outer cylinder portions 16 are integrally connected to the base portion 12 at respective base ends 24a (the illustrated embodiment). 3) vertical split pieces 24. The vertical split pieces 24 are adjacent to each other in the circumferential direction via a plurality of (three in the illustrated embodiment) slits 26 provided at equal intervals in the circumferential direction of the outer cylinder portion 16. Will be placed. The slits 26 support the rod material from the open end surface 16a of the outer cylindrical portion 16 at the front end in the axial direction (right end in the figure) away from the base 12 to the base 12. It is formed parallel to the central axis 14a of the part 14 and radially with respect to the central axis 14a. Thus, each of the vertical split pieces 24 can be elastically deformed into a leaf spring shape in the radial direction of the outer cylindrical portion 16 with the base end 24 a as a fulcrum.
外筒部分 1 6を構成する 3個の縦割片 2 4は、 弓形に湾曲する内 面 2 4 bをそれぞれに有し、 それら内面 2 4 bが互いに協働して、 外筒部分 1 6の実質的円筒状の内周面を構成する。 この内周面は、 各縦割片 2 4が弾性変形していない状態で、 棒材支持部 1 4の中心 軸線 1 4 aに合致する中心軸線を規定する。 また、 各縦割片 2 4に は、 その自由端すなわち外筒部分 1 6の開口端面 1 6 aに隣接して 、 径方向外方へ膨出するフランジ部分 2 8が形成される。 各縦割片 2 4のフランジ部分 2 8の外周面には、 基端 2 4 aに向けてテーパ 状に延びる圧力受け面 2 8 aが形成される。  The three vertical split pieces 24 constituting the outer cylinder part 16 each have an inner surface 24 b curved in an arc shape, and the inner surfaces 24 b cooperate with each other to form the outer cylinder part 16. Constitutes a substantially cylindrical inner peripheral surface. The inner peripheral surface defines a central axis that matches the central axis 14a of the bar support portion 14 in a state where the vertical split pieces 24 are not elastically deformed. Further, each vertical split piece 24 is formed with a flange portion 28 bulging radially outward, adjacent to its free end, that is, the opening end face 16a of the outer cylindrical portion 16. A pressure receiving surface 28a that extends in a tapered shape toward the base end 24a is formed on the outer peripheral surface of the flange portion 28 of each vertical split piece 24.
さ らに、 外筒部分 1 6の各縦割片 2 4には、 開口端面 1 6 aに沿 つて、 内面 2 4 bから径方向内方へ突出する爪 3 0が形成される。 外筒部分 1 6に形成したそれら爪 3 0は、 開口端面 1 6 aに向かつ てテーパ状に延びる係止面 3 0 aをそれぞれに有し、 互いに協働し て実質的環状の係止構造を形成する。 Further, each vertical split piece 24 of the outer cylindrical portion 16 is formed with a claw 30 projecting radially inward from the inner surface 24b along the opening end surface 16a. The claws 30 formed on the outer cylinder portion 16 each have a locking surface 30a extending in a tapered shape toward the opening end surface 16a, and cooperate with each other to form a substantially annular locking portion. Form the structure.
図 1 A、 図 1 B、 図 3 A及び図 3 Bに示すよ うに、 ガイ ドプッシ ュ 1 0では、 外筒部分 1 6の 3個の縦割片 2 4に対応して、 3個の 内筒片部材 2 0が棒材支持部 1 4に組み込まれている。 各內筒片部 材 2 0は、 外筒部分 1 6の対応の縦割片 2 4の内面 2 4 bに隙間を 介して対向する円弧状に延びる外面 2 0 a と、 外面 2 0 aの反対側 で円弧状に延びる内面 2 0 b と、 それら外面 2 0 a と内面 2 0 b と の間に平坦に延びる一対の側面 2 0 c とを有する。 3個の內筒片部 材 2 0は、 それぞれの内面 2 O bが共通の円筒面上に実質的に位置 する と ともに、 それぞれの一側面 2 0 cが互いに隙間を介して対向 する相対配置で、 円筒形状に組み合わされる。 この状態で、 それら 内筒片部材 2 0の内面 2 0 bが互いに協働して、 棒材を軸線方向送 り可能に心出し支持する実質的円筒状の棒材支持面 1 8 (中心軸線 1 8 a を有する) を形成する。  As shown in FIG. 1A, FIG. 1B, FIG. 3A and FIG. 3B, the guide push 10 has three inner parts corresponding to the three vertically split pieces 24 of the outer cylinder part 16. The tubular piece member 20 is incorporated in the bar support part 14. Each cylindrical piece member 20 has an outer surface 20a extending in an arc shape facing the inner surface 24b of the corresponding vertical split piece 24 of the outer cylindrical portion 16 via a gap, and an outer surface 20a. It has an inner surface 20b extending in an arc shape on the opposite side, and a pair of side surfaces 20c extending flat between the outer surface 20a and the inner surface 20b. The three cylindrical piece members 20 have a relative arrangement in which the respective inner surfaces 2 O b are substantially located on a common cylindrical surface, and the respective side surfaces 20 c face each other with a gap therebetween. And are combined into a cylindrical shape. In this state, the inner surfaces 20b of the inner cylinder piece members 20 cooperate with each other to center and support the bar so that the bar can be fed in the axial direction. Having 1 8 a).
各内筒片部材 2 0は、 その軸線方向一端面 2 0 dに隣接して、 径 方向外方へ突出するフランジ部分 3 2を有する。 各内筒片部材 2 0 のフランジ部分 3 2には、 軸線方向一端面 2 0 dに向けてテーパ状 に延びる係合面 3 2 aが形成される。 また、 1つの内筒片部材 2 0 のフランジ部分 3 2には、 その径方向外端面に沿って軸線方向へ延 びる溝 3 2 bが刻設される。  Each inner cylinder piece member 20 has a flange portion 32 protruding radially outward, adjacent to one end face 20 d in the axial direction. An engagement surface 32a that extends in a tapered shape toward one end surface 20d in the axial direction is formed on the flange portion 32 of each inner cylinder piece member 20. A groove 32b extending in the axial direction along the radially outer end face is formed in the flange portion 32 of one inner cylinder piece member 20.
各内筒片部材 2 0に好適に使用できる硬質材料と しては、 セラミ ックスを挙げることができる。 この場合、 少なく とも棒材支持面 1 8を形成する内面 2 0 bを含む部分を、 アルミナ (A l 2 O3 ) 、 ジルコニァ (Z r 02 ) 、 窒化珪素 ( 3 1^4 ) 、 炭化珪素 ( 3 i C ) 等の、 耐摩耗性に優れたェンジニァリ ングセラミ ッタスから 作製することができる。 特に、 棒材支持面 1 8に要求される耐摩耗 性及び表面平滑性に加えて、 棒材の揷入及び送出を繰り返すことに よる内筒片部材 2 0の破損を可及的に防止する観点で、 衝擊強度や 靭性に優れたジルコ二アセラミ ックスから作製することが有利であ る。 このよ うな構成によれば、 特に各内筒片部材 2 0の耐久性を著 しく 向上させることができる。 Examples of the hard material that can be suitably used for each inner cylinder piece member 20 include ceramics. In this case, the portion including the inner surface 2 0 b which at least forms a bar supporting surface 1 8, alumina (A l 2 O 3), Jirukonia (Z r 0 2), silicon nitride (3 1 ^ 4), carbide Engineering ceramics with excellent abrasion resistance, such as silicon (3iC) Can be made. In particular, in addition to the wear resistance and surface smoothness required for the rod supporting surface 18, it is also possible to prevent the inner cylinder piece member 20 from being damaged by repeating insertion and delivery of the rod as much as possible. From the viewpoint, it is advantageous to manufacture from zirconia ceramics having excellent impact strength and toughness. According to such a configuration, in particular, the durability of each inner cylinder piece member 20 can be significantly improved.
弾性部材 2 2は、 周方向へ隣り合う内筒片部材 2 0の対向する側 面 2 0 cの間に介在して、 それら内筒片部材 2 0を相互に弾性的に 連結する複数 (図では 3個) の弾性連結要素 3 4を備える。 ガイ ド ブッシュ 1 0においては、 それら弾性連結要素 3 4の各々は、 隣り 合う内筒片部材 2 0の対向側面 2 0 c間の空所に実質的全体に渡つ て充填される液状ガスケッ トから形成される。 液状ガスケッ トは、 各種機械部品の接合面間の封止用シール剤と して知られており、 そ れ自体、 硬化後に接合面に対して所要の接着性を発揮すると ともに 、 硬化状態でも所望の弾性を維持できるものである。 弾性連結要素 3 4に好適に使用できる液状ガスケッ ト と しては、 例えば株式会社 スリーボンド (東京、 日本) から入手可能な 「# 1 2 1 5液状ガス ケッ ト」 が挙げられる。  The plurality of elastic members 22 are interposed between the opposing side surfaces 20c of the inner cylinder piece members 20 adjacent in the circumferential direction to elastically connect the inner cylinder piece members 20 to each other (FIG. 3) elastic connection elements 3 4. In the guide bush 10, each of the elastic connecting elements 34 is a liquid gasket which is substantially entirely filled in a space between the opposing side surfaces 20 c of the adjacent inner cylinder piece 20. Formed from Liquid gaskets are known as sealants for sealing between joining surfaces of various machine parts. As such, they exhibit the required adhesiveness to the joining surfaces after curing, and are also desirable in a cured state. Can maintain the elasticity. As a liquid gasket that can be suitably used for the elastic connecting element 34, for example, “# 1215 liquid gasket” available from Three Bond Co., Ltd. (Tokyo, Japan) can be mentioned.
弾性連結要素 3 4は、 周方向へ隣り合う内筒片部材 2 0を相対変 位可能に相互連結して、 棒材支持部 1 4の外筒部分 1 6の内側で 3 個の内筒片部材 2 0が互いに離散することを防止すると ともに、 そ れら内筒片部材 2 0を、 円筒状の棒材支持面 1 8を形成する位置に 弹性的に保持する。 また、 弾性連結要素 3 4は、 3個の内筒片部材 2 0の外面 2 0 aにそれぞれ径方向内方への押圧力が負荷されたと きに、 隣り合う内筒片部材 2 0の対向側面 2 0 c間でそれぞれ多様 に弾性変形する。 それに伴い、 3個の内筒片部材 2 0は、 対向側面 2 0 c同士が弾性連結要素 3 4を介して互いに押し付けられるまで の範囲で径方向内方へ変位し、 結果と して、 それら内筒片部材 2 0 の内面 2 0 bが形成する棒材支持面 1 8の内径寸法が減少する。 各 内筒片部材 2 0の外面 2 0 aへの押圧力が解除されると、 弾性連結 要素 3 4の弾性復元力下で、 各内筒片部材 2 0が初期位置に復帰し て、 棒材支持面 1 8の内径寸法が復元する。 The elastic connecting element 34 connects the inner cylinder pieces 20 adjacent to each other in the circumferential direction so as to be relatively displaceable, so that three inner cylinder pieces are formed inside the outer cylinder portion 16 of the rod supporting portion 14. The members 20 are prevented from being separated from each other, and the inner cylinder piece members 20 are held elastically at positions where the cylindrical bar support surfaces 18 are formed. Further, when a pressing force inward in the radial direction is applied to the outer surfaces 20 a of the three inner cylinder piece members 20, respectively, the elastic connection elements 34 face the inner cylinder piece members 20 adjacent to each other. Various elastic deformations occur between the sides 20 c. Along with this, the three inner cylinder piece members 20 are brought into contact with each other until the opposing side faces 20 c are pressed against each other via the elastic connecting element 34. As a result, the inner diameter of the rod supporting surface 18 formed by the inner surface 20 b of the inner cylinder piece 20 decreases. When the pressing force on the outer surface 20a of each inner cylinder piece 20 is released, each inner cylinder piece 20 returns to the initial position under the elastic restoring force of the elastic connection element 34, and the rod The inner diameter of the material support surface 18 is restored.
液状ガスケッ トからなる弾性連結要素 3 4は、 図示のように内筒 片部材 2 0の対向側面 2 0 c間の空所を全体に渡って封止するよう に設置されることによ り、 例えば後述する自動旋盤での棒材旋削加 ェ中に切粉が内筒片部材 2 0間の空所に侵入することを防止できる 。 しかし、 弾性連結要素 3 4の配置はこれに限定されず、 例えば内 筒片部材 2 0間の空所内の所望部位に局所的に設置されることによ り、 両内筒片部材 2 0を相互連結する構成とすることもできる。 ま た、 液状ガスケッ トに限らず、 例えばゴム板等の弾性体と接着剤と の組み合わせによって、 個々の弾性連結要素 3 4を構成することも できる。  The elastic connecting element 34 made of a liquid gasket is installed so as to seal the space between the opposing side surfaces 20 c of the inner cylindrical piece member 20 as a whole as shown in the figure. For example, it is possible to prevent chips from entering a space between the inner cylindrical piece members 20 during a bar turning operation by an automatic lathe described later. However, the arrangement of the elastic connecting elements 34 is not limited to this. For example, the elastic connection elements 34 are locally installed at a desired position in a space between the inner cylinder piece members 20 so that the two inner cylinder piece members 20 can be combined. It is also possible to adopt a configuration of interconnecting. In addition, not only the liquid gasket but also individual elastic connecting elements 34 can be constituted by a combination of an elastic body such as a rubber plate and an adhesive.
弾性部材 2 2はさ らに、 外筒部分 1 6 と 3個の内筒片部材 2 0 と の間に介在して、 それら内筒片部材 2 0を外側から弾性的に支持す る弾性中間筒 3 6 を備える。 図 1 A、 図 1 B、 図 4 A及び図 4 Bに 示すように、 弾性中間筒 3 6は円筒状部材であって、 外筒部分 1 6 の 3個の縦割片 2 4の内面 2 4 bに当接される実質的円筒状の外面 3 6 a と、 外面 3 6 aの反対側で、 3個の内筒片部材 2 0の外面 2 0 aに当接される円筒状の内面 3 6 b とを有する。 弾性中間筒 3 6 には、 その外面 3 6 aに沿って軸線方向へ直線状に延びる複数 (図 示実施形態では 3個) のス リ ッ ト 3 8が、 周方向等間隔配置で形成 される。 それらス リ ッ ト 3 8は、 弾性中間筒 3 6の軸線方向全長に 渡って外面 3 6 aに開口するとともに、 内面 3 6 bから離れて (す なわち内面 3 6 bに開口することなく) 放射状に形成される。 その 結果、 弾性中間筒 3 6には、 3個の弧状壁部分 4 0 と、 それら弧状 壁部分 4 0をそれぞれの内面に沿って周方向へ一体的に相互連結す る 3個の肉薄の連結部分 4 2 とが形成される。 なお、 1つの弧状壁 部分 4 0には、 その外面に沿って軸線方向へ延びる溝 4 4が刻設さ れる。 The elastic member 22 is further provided between the outer cylinder portion 16 and the three inner cylinder piece members 20 to elastically support the inner cylinder piece member 20 from outside. A cylinder 36 is provided. As shown in FIG. 1A, FIG. 1B, FIG. 4A and FIG. 4B, the elastic intermediate cylinder 36 is a cylindrical member, and the inner surface 2 of the three vertical split pieces 24 of the outer cylinder portion 16 is formed. 4b, a substantially cylindrical outer surface 36a to be in contact with the outer surface 36a, and a cylindrical inner surface to be in contact with the outer surfaces 20a of the three inner cylinder piece members 20 on the opposite side of the outer surface 36a. 3 6 b. A plurality (three in the illustrated embodiment) of slits 38 extending linearly in the axial direction along the outer surface 36 a of the elastic intermediate cylinder 36 are formed at regular intervals in the circumferential direction. You. The slits 38 open on the outer surface 36a over the entire length of the elastic intermediate cylinder 36 in the axial direction, and separate from the inner surface 36b (that is, without opening on the inner surface 36b). ) It is formed radially. That As a result, the elastic intermediate cylinder 36 has three arc-shaped wall portions 40 and three thin connecting portions that integrally interconnect the arc-shaped wall portions 40 in the circumferential direction along the respective inner surfaces. 4 2 are formed. In addition, a groove 44 extending in the axial direction along the outer surface is formed in one arc-shaped wall portion 40.
弹性中間筒 3 6は、 その外面 3 6 aに径方向内方への押圧力が負 荷されたときに、 3個の連結部分 4 2に応力が集中して、 それら連 結部分 4 2がそれぞれ多様に弾性変形する。 それに伴い、 3個の弧 状壁部分 4 0は、 隣り合う弧状壁部分 4 0が互いに接触するまでの 範囲で、 径方向内方へ変位する。 それによ り、 弾性中間筒 3 6の内 面 3 6 bは本来の円筒形状から歪みを生じ、 結果と して弾性中間筒 3 6の実質的内径寸法が減少する。 弾性中間筒 3 6の外面 3 6 aへ の押圧力が解除されると、 各連結部分 4 2の弾性復元力下で、 各弧 状壁部分 4 0が初期位置に復帰して、 弾性中間筒 3 6の内径寸法が 復元 る。  When a pressing force inward in the radial direction is applied to the outer surface 36 a of the flexible intermediate cylinder 36, stress concentrates on the three connecting portions 42, and the connecting portions 42 become Each elastically deforms variously. Along with this, the three arc-shaped wall portions 40 are displaced radially inward until the adjacent arc-shaped wall portions 40 come into contact with each other. As a result, the inner surface 36 b of the elastic intermediate cylinder 36 is distorted from the original cylindrical shape, and as a result, the substantial inner diameter of the elastic intermediate cylinder 36 is reduced. When the pressing force on the outer surface 36a of the elastic intermediate cylinder 36 is released, each arcuate wall portion 40 returns to the initial position under the elastic restoring force of each connecting portion 42, and the elastic intermediate cylinder 36 The inner diameter of 6 is restored.
弾性中間筒 3 6は、 外筒部分 1 6の各縦割片 2 4に負荷される径 方向内方への押圧力を、 各縦割片 2 4の径方向内側に位置する対応 の内筒片部材 2 0に確実に伝達するように作用する。 また弾性中間 筒 3 6は、 複数の内筒片部材 2 0を径方向外側から支持することに よ り、 それら内筒片部材 2 0を、 円筒状の棒材支持面 1 8を形成す る位置に弾性的に保持する。 さらに、 弾性中間筒 3 6は、 外筒部分 1 6の 3個の縦割片 2 4 と、 3個の内筒片部材 2 0 との間で、 両者 からの圧力を受けて、 隣り合う弧状壁部分 4 0が互いに接触するま での範囲で、 各弧状壁部分 4 0 自体が圧縮されて弾性変形し得る程 度の柔軟性を有する。 このよ うな特性を発揮し得る弾性中間筒 3 6 の好適な軟質材料としては、 例えば、 軸受材料等の分野で 「ター力 ィ ト B」 の商品名で知られているフッ素樹脂系エンジニアリ ングプ ラスチック等の樹脂材料を挙げることができる。 The elastic intermediate cylinder 36 applies the radially inward pressing force applied to each vertical split piece 24 of the outer cylindrical portion 16 to the corresponding inner cylinder located radially inward of each vertical split piece 24. It works so as to reliably transmit to the one member 20. The elastic intermediate cylinder 36 supports the plurality of inner cylinder piece members 20 from the outside in the radial direction, thereby forming the inner cylinder piece members 20 into a cylindrical rod support surface 18. Hold elastically in position. Further, the elastic intermediate cylinder 36 receives adjacent pressures between the three vertical split pieces 24 of the outer cylinder portion 16 and the three inner cylinder piece members 20 to receive the pressure from both. Each arc-shaped wall portion 40 itself has such a degree of flexibility that it can be compressed and elastically deformed within a range until the wall portions 40 contact each other. As a suitable soft material of the elastic intermediate cylinder 36 capable of exhibiting such characteristics, for example, a fluororesin engineering pipe known as “Tarite B” in the field of bearing materials and the like is known. Resin materials such as plastics can be used.
ガイ ドブッシュ 1 0は、 上記した各種構成要素を別々に作製した 後に、 以下のようにして組み立てることによ り製造される。  The guide bush 10 is manufactured by separately manufacturing the above-described various components and then assembling as follows.
まず、 基部 1 2 と棒材支持部 1 4の外筒部分 1 6 とを一体に有す るプッシュ本体は、 所望の金属材料から切削工程等を経て作製され る。 そこで、 「ターカイ B」 等の榭脂材料から射出成形工程等を 経て一体成形した弾性中間筒 3 6を、 その外面 3 6 aが外筒部分 1 6の各縦割片 2 4の内面 2 4 bに密着するよ うに、 各縦割片 2 4及 び弾性中間筒 3 6の少なく とも一方を弾性変形させながら、 外筒部 分 1 6の内側に嵌入する。 このとき、 外筒部分 1 6の各縦割片 2 4 と弾性中間筒 3 6の各弧状壁部分 4 0 とを互いに位置合わせして、 1つの縦割片 2 4の内面 2 4 bから突出する回り止め 4 6 (図 1 A ) を、 弾性中間筒 3 6の溝 4 4に挿入する。 その結杲、 弾性中間筒 3 6は、 外筒部分 1 6に対する回転が阻止された状態で、 外筒部分 1 6の内側の所定位置に、 弾性中間筒 3 6及び外筒部分 1 6の少な く とも一方が生じる弾性復元力下で保持される。  First, a push body integrally having the base portion 12 and the outer cylindrical portion 16 of the bar support portion 14 is manufactured from a desired metal material through a cutting step or the like. Therefore, an elastic intermediate cylinder 36 integrally molded from a resin material such as “Tarkai B” through an injection molding process or the like is formed with the outer surface 36 a being the inner surface 2 4 of each vertically split piece 24 of the outer cylinder portion 16. The vertical split pieces 24 and at least one of the elastic intermediate cylinders 36 are elastically deformed and fitted into the outer cylindrical portion 16 so as to be in close contact with b. At this time, the vertical split pieces 24 of the outer cylindrical portion 16 and the arc-shaped wall portions 40 of the elastic intermediate cylinder 36 are aligned with each other, and project from the inner surface 24b of one vertical split piece 24. Insert the detent 46 (Fig. 1A) into the groove 44 of the elastic intermediate cylinder 36. As a result, the elastic intermediate cylinder 36 and the rotation of the elastic intermediate cylinder 36 are stopped at a predetermined position inside the outer cylinder section 16 with the rotation of the elastic intermediate cylinder 36 and the outer cylinder section 16 reduced. At least one is held under elastic restoring force.
他方、 ジルコ二アセラミ ックス等の硬質材料からそれぞれに成形 した 3個の内筒片部材 2 0を、 前述したように弾性連結要素 3 4に よ り円筒形状に接合して内筒構造を作製する。 この内筒構造を、 外 筒部分 1 6に嵌入した弾性中間筒 3 6の内面 3 6 bに各内筒片部材 On the other hand, three inner cylinder piece members 20 each formed from a hard material such as zirconium ceramics are joined in a cylindrical shape by the elastic connecting element 34 as described above to produce an inner cylinder structure. . This inner cylinder structure is attached to the inner surface 36 b of the elastic intermediate cylinder 36 fitted into the outer cylinder portion 16 by each inner cylinder piece member.
2 0の外面 2 0 aが密着するように、 外筒部分 1 6及び弾性中間筒The outer cylinder part 16 and the elastic intermediate cylinder are placed so that the outer surface 20
3 6 と内筒構造 (主として弾性連結要素 3 4 ) との少なく とも一方 を弾性変形させながら、 外筒部分 1 6及び弾性中間筒 3 6の内側に 嵌入する。 このとき、 外筒部分 1 6の各縦割片 2 4及び弾性中間筒 3 6の各弧状壁部分 4 0 と、 内筒構造の各内筒片部材 2 0 とを互い に位置合わせして、 1つの縦割片 2 4の内面 2 4 bから突出する第 2の回り止め 4 8 (図 1 A ) を、 1つの内筒片部材 2 0のフランジ 部分 3 2に形成した溝 3 2 bに挿入する。 その結果、 内筒構造は、 外筒部分 1 6に対する全ての内筒片部材 2 0の回転が阻止された状 態で、 外筒部分 1 6及び弾性中間筒 3 6の内側の所定位置に、 内筒 構造及び外筒部分 1 6の少なく とも一方が生じる弾性復元力下で保 持される。 While elastically deforming at least one of the inner cylinder structure 36 and the inner cylinder structure (mainly the elastic connecting element 34), it fits inside the outer cylinder portion 16 and the elastic intermediate cylinder 36. At this time, each vertical split piece 24 of the outer cylinder part 16 and each arc-shaped wall part 40 of the elastic intermediate cylinder 36 and each inner cylinder piece member 20 of the inner cylinder structure are aligned with each other. The second detent 4 8 (Figure 1A) projecting from the inner surface 24b of one vertical split piece 24 is connected to the flange of one inner cylinder piece member 20. Insert into groove 32b formed in part 32. As a result, the inner cylinder structure is positioned at a predetermined position inside the outer cylinder part 16 and the elastic intermediate cylinder 36 in a state where rotation of all the inner cylinder piece members 20 with respect to the outer cylinder part 16 is prevented. At least one of the inner cylinder structure and the outer cylinder portion 16 is held under elastic restoring force.
このようにしてガイ ドブッシュ 1 0を適正に組み立てると、 内筒 構造の 3個の内筒片部材 2 0は、 それらが形成する棒材支持面 1 8 の中心軸線 1 8 aが、 棒材支持部 1 4の中心軸線 1 4 aに合致する 状態に保持される。 また、 内筒構造の各内筒片部材 2 0に形成した フランジ部分 3 2の係合面 3 2 aは、 外筒部分 1 6の各縦割片 2 4 に形成した爪 3 0の係止面 3 0 aに密に当接され、 各内筒片部材 2 0の軸線方向端面 2 0 dが外筒部分 1 6の開口端面 1 6 aに隣接し て略同一平面上に配置される。 この状態で内筒構造は、 外筒部分 1 6の内側の所定位置から、 外筒部分 1 6の外方へ意図せず突き出る ことが阻止される。 また、 弾性中間筒 3 6は、 各内筒片部材 2 0の フランジ部分 3 2によって、 外筒部分 1 6の開口端面 1 6 aから離 れた位置に実質的に遮蔽して配置される。 その結果、 比較的柔軟な 材料からなる弾性中間筒 3 6は、 旋削工程中に飛散する切り粉から 隔離されるので、 その損傷が防止される。  When the guide bush 10 is properly assembled in this way, the three inner cylinder piece members 20 of the inner cylinder structure have the center axis 18 a of the bar supporting surface 18 formed by them, and It is kept in a state that matches the central axis 14 a of the part 14. In addition, the engagement surface 32 a of the flange portion 32 formed on each inner cylinder piece member 20 of the inner cylinder structure is engaged with the claw 30 formed on each vertically split piece 24 of the outer cylinder portion 16. The inner cylindrical piece member 20 is closely contacted with the surface 30 a, and the axial end surface 20 d of each inner cylindrical piece member 20 is disposed on the substantially same plane adjacent to the open end surface 16 a of the outer cylindrical portion 16. In this state, the inner cylinder structure is prevented from unintentionally protruding from the predetermined position inside the outer cylinder portion 16 to the outside of the outer cylinder portion 16. In addition, the elastic intermediate cylinder 36 is disposed so as to be substantially shielded by the flange portion 32 of each inner cylinder piece member 20 at a position separated from the opening end face 16 a of the outer cylinder portion 16. As a result, the elastic intermediate cylinder 36 made of a relatively soft material is isolated from the chips scattered during the turning process, so that damage is prevented.
なおガイ ドブッシュ 1 0では、 外筒部分 1 6の各縦割片 2 4、 内 筒構造の各内筒片部材 2 0、 及び弾性中間筒 3 6の各弧状壁部分 4 0は、 周方向へ互いにずれて配置されてもよい。 また、 外筒部分 1 6、 内筒構造及び弾性中間筒 3 6が所期の弾性変形を生じ得ること を前提条件と して、 外筒部分 1 6の縦割片 2 4、 内筒構造の内筒片 部材 2 0、 及び弹性中間筒 3 6の弧状壁部分 4 0の、 それぞれの個 数は、 互いに異なっていてもよく、 また 3個以外の様々な個数とす るこ ともできる。 上記構成を有するガイ ドブッシュ 1 0において、 外筒部分 1 6の 3個の縦割片 2 4に径方向内方への外力を加える と、 各縦割片 2 4 が弾性変形すると同時に、 各縦割片 2 4の内面 2 4 bに接触する弾 性中間筒 3 6の外面 3 6 aに各縦割片 2 4から径方向内方への外力 が負荷され、 それによ り前述したよ うに、 弾性中間筒 3 6が弾性変 形してその実質的内径寸法が減少する。 それに伴い、 弾性中間筒 3 6の内面 3 6 bに接触する 3個の内筒片部材 2 0の外面 2 0 aに、 弾性中間筒 3 6から径方向内方への外力が負荷され、 その結果、 前 述したように、 弾性連結要素 3 4の弾性変形下で、 それら内筒片部 材 2 0の内面 2 0 bが形成する棒材支持面 1 8の内径寸法が減少す る。 このとき同時に、 外筒部分 1 6の各縦割片 2 4に形成した爪 3 0の係止面 3 0 aから、 各内筒片部材 2 0に形成したフランジ部分 3 2の係合面 3 2 aに直接に押圧力が負荷され、 この押圧力によつ ても棒材支持面 1 8の内径寸法が減少する。 ' この状態から、 外筒部分 1 6の各縦割片 2 4への径方向外力を弱 めると、 各縦割片 2 4が弾性復元し、 それに伴い弾性中間筒 3 6及 び弾性連結要素 3 4が弾性復元して、 棒材支持面 1 8の内径寸法が 増加 (復元) する。 なお、 棒材支持面 1 8の内径寸法が減少及び増 加する間、 3個の内筒片部材 2 0は、 棒材支持面 1 8の中心軸線 1 8 a を棒材支持部 1 4の中心軸線 1 4 aに合致させた状態を維持し つつ、 径方向へ変位する。 このようにガイ ドブッシュ 1 0では、 棒 材支持部 1 4に径方向内方へ負荷される外力すなわち押圧力を調節 することによって、 3個の内筒片部材 2 0によつて形成される棒材 支持面 1 8の内径寸法を調節することができる。 In the guide bush 10, the vertical split pieces 24 of the outer cylinder part 16, the inner cylinder piece members 20 of the inner cylinder structure, and the respective arc-shaped wall parts 40 of the elastic intermediate cylinder 36 are arranged in the circumferential direction. They may be arranged offset from each other. Also, assuming that the outer cylinder part 16, the inner cylinder structure and the elastic intermediate cylinder 36 can generate the intended elastic deformation, the vertical split piece 24 of the outer cylinder part 16 and the inner cylinder structure The numbers of the inner cylinder piece member 20 and the arc-shaped wall portion 40 of the elastic intermediate cylinder 36 may be different from each other, or may be various numbers other than three. In the guide bush 10 having the above configuration, when an external force is applied inward in the radial direction to the three vertical split pieces 24 of the outer cylindrical portion 16, each vertical split piece 24 is elastically deformed, and at the same time, each vertical split piece 24 is deformed. An external force is applied radially inward from each vertical split piece 24 to the outer face 36 a of the elastic intermediate cylinder 36 in contact with the inner face 24 b of the split piece 24, and as described above, The elastic intermediate cylinder 36 is elastically deformed and its substantial inner diameter is reduced. Accordingly, an external force is applied radially inward from the elastic intermediate cylinder 36 to the outer surfaces 20a of the three inner cylinder piece members 20 that are in contact with the inner surface 36b of the elastic intermediate cylinder 36. As a result, as described above, under the elastic deformation of the elastic connecting element 34, the inner diameter of the bar supporting surface 18 formed by the inner surface 20b of the inner cylinder piece 20 is reduced. At this time, at the same time, from the engaging surface 30 a of the claw 30 formed on each of the vertical split pieces 24 of the outer cylinder part 16, the engaging surface 3 of the flange part 3 2 formed on each inner cylinder piece member 20 is formed. A pressing force is directly applied to 2a, and the pressing force also reduces the inner diameter of the bar supporting surface 18. '' From this state, when the radial external force of the outer cylinder part 16 to each vertical split piece 24 is reduced, each vertical split piece 24 is elastically restored, and accordingly the elastic intermediate cylinder 36 and the elastic connection The element 34 recovers elastically and the inner diameter of the bar support surface 18 increases (restores). While the inner diameter of the bar supporting surface 18 decreases and increases, the three inner cylinder pieces 20 move the center axis 18 a of the bar supporting surface 18 a of the bar supporting portion 14. Displaces in the radial direction while maintaining the state of alignment with the center axis 14a. As described above, in the guide bush 10, by adjusting the external force, ie, the pressing force, applied radially inward to the bar support portion 14, the bar formed by the three inner cylinder piece members 20 is adjusted. The inner diameter of the support surface 18 can be adjusted.
ガイ ドブッシュ 1 0においては、 3個の內简片部材 2 0によって 形成される棒材支持面 1 8の内径寸法は、 ガイ ドブッシュ 1 0が非 作用状態にある間、 支持 (加工) 対象棒材の外径寸法よ り も大きく なるよ うに設定される。 そして、 ガイ ドブッシュ 1 0が作用状態に 置かれる実際の加工作業の開始前に、 棒材支持部 1 4に対象棒材を 挿入し、 上記したように棒材支持面 1 8の内径寸法を棒材の外径寸 法に合わせて微調整することにより、 棒材支持面 1 8 と棒材外周面 との間に μ mオーダの所望の微細隙間を得る。 ガイ ドブッシュ 1 0 は、 作用状態においてこのよ うな微細隙間を確保することによ り、 棒材を軸線方向送り可能に心出し支持することができる。 In the guide bush 10, the inner diameter of the bar support surface 18 formed by the three piece members 20 is set to be supported (processed) while the guide bush 10 is in an inactive state. Larger than the outside diameter of Is set to Then, before starting the actual machining operation in which the guide bush 10 is put into the working state, the target bar is inserted into the bar support portion 14, and the inner diameter of the bar support surface 18 is changed as described above. By making fine adjustments in accordance with the outer diameter of the bar, a desired fine gap of the order of μm is obtained between the bar support surface 18 and the outer peripheral surface of the bar. The guide bush 10 can center and support the bar so that it can be fed in the axial direction by securing such a fine gap in the operating state.
ここで、 支持 (加工) 対象棒材と して、 所定径に引抜き加工され た外形寸法精度の低い 「引抜き材」 をそのまま使用する場合には、 棒材の最小外径部分に対して上記した微細隙間が形成されるよ うに 、 棒材支持面 1 8の内径寸法を微調整する。 この作用状態で、 ガイ ドブッシュ 1 0に支持した棒材を軸線方向へ送る間に、 棒材の外径 寸法の増加によ り棒材支持面 1 8 と棒材外周面との摩擦が増大する と、 外筒部分 1 6の各縦割片 2 4は径方向外方へ変位できない状態 にあるので、 弾性中間筒 3 6の各弧状壁部分 4 0が、 それ自体、 外 筒部分 1 6 と內筒構造との間で圧力を受けて前述したように弾性変 形する。 その結果、 内筒構造の各内筒片部材 2 0が、 弾性連結要素 3. 4を弾性変形させながら径方向外方へ変位し、 棒材支持面 1 8の 内径寸法が棒材の外径寸法に合わせて受動的に拡大する。 このよう にしてガイ ドブッシュ 1 0は、 引抜き材からなる棒材をも、 軸線方 向送り可能に心出し支持することができる。 しかもこのとき、 各内 筒片部材 2 0が硬質材料から形成されるので、 棒材支持面 1 8の耐 摩耗性を著しく向上させて、 棒材との摩擦に起因する各内筒片部材 2 0の損耗の進行を可及的に抑制することができる。  Here, when a “pulled material” with low external dimensional accuracy, which has been drawn to a specified diameter and has low external dimensional accuracy, is used as it is as a bar to be supported (processed), the above is applied to the minimum outer diameter part of the bar. The inner diameter of the rod supporting surface 18 is finely adjusted so that a minute gap is formed. In this state of operation, while the bar supported on the guide bush 10 is fed in the axial direction, the friction between the bar supporting surface 18 and the outer peripheral surface of the bar increases due to the increase in the outer diameter of the bar. Since the vertical split pieces 24 of the outer cylinder part 16 cannot be displaced radially outward, the respective arc-shaped wall parts 40 of the elastic intermediate cylinder 36 are themselves formed as the outer cylinder part 16.を 受 け Receives pressure with the cylinder structure to deform elastically as described above. As a result, each inner cylinder piece member 20 of the inner cylinder structure is displaced radially outward while elastically deforming the elastic coupling element 3.4, and the inner diameter of the rod support surface 18 is changed to the outer diameter of the rod. Expands passively to size. In this way, the guide bush 10 can center and support a rod made of a drawn material so that it can be fed in the axial direction. In addition, at this time, since each inner cylinder piece member 20 is formed of a hard material, the wear resistance of the rod supporting surface 18 is significantly improved, and each inner cylinder piece member 2 resulting from friction with the rod material is improved. The progress of wear of 0 can be suppressed as much as possible.
上記構成を有するガイ ドプッシュ 1 0では、 前述した組立手順と は逆の手順で、 内筒構造及び弾性中間筒 3 6を外筒部分 1 6から必 要に応じて取り外すことができる。 そこで、 支持対象棒材の外径寸 法の変更に対応して棒材支持部 1 4の内径寸法を変更しょう とする ときには、 先に装備している内筒構造を、 棒材支持面 1 8の内径寸 法が異なる他の内筒構造に交換すればよい。 したがって、 ガイ ドプ ッシュ 1 0を搭載した自動旋盤で、 多様な外径寸法を有する異種棒 材 (丸棒、 角棒) を加工する際には、 それら異種棒材に対応した内 径寸法をそれぞれに有する多種類の内筒構造を予め用意し、 基部 1 2 と外筒部分 1 6 とからなるブッシュ本体を自動旋盤に搭載したま まの状態で、 内筒構造のみを適宜交換することによ り、 異種棒材の 高精度加工を順次実施できる。 また、 長時間の加工作業により各内 筒片部材 2 0 の内面 2 0 bが摩耗したときにも、 ブッシュ本体は交 換せずに、 内筒構造のみを適宜交換すればよい。 こ こでガイ ドブッ シュ 1 0によれば、 棒材支持面 1 8の耐摩耗性の向上により、 内筒 片部材 2 0を含む内筒構造の交換頻度を削減することができる。 次に図 5を参照して、 上記構成を有するガイ ドブッシュ 1 0を組 み込んで備えた自動旋盤 5 0の主要部分の構成を説明する。 ガイ ド ブッシュ 1 0は、 ス リーブ部材 5 2、 軸受装置 5 4及びフランジ部 材 5 6を介して、 旋盤機台上に設定された工具 5 8による加工作業 位置の近傍で、 機台上のコラム 6 0に回転可能に設置される。 In the guide push 10 having the above configuration, the inner cylinder structure and the elastic intermediate cylinder 36 can be removed from the outer cylinder portion 16 as necessary by a procedure reverse to the above-described assembly procedure. Therefore, the outer diameter of the bar to be supported When trying to change the inner diameter of the bar support part 14 in response to a change in the method, the inner cylinder structure that was previously installed must be replaced with another inner cylinder with a different inner diameter of the bar support surface 18. What is necessary is just to replace it with a structure. Therefore, when processing different types of bars (round bars and square bars) with various outer diameters using an automatic lathe equipped with Guide Push 10, the inner diameter corresponding to these different types of bars is required. Various internal cylinder structures are prepared in advance, and the bush body consisting of the base 12 and the outer cylinder 16 is mounted on an automatic lathe. As a result, high-precision processing of different types of bars can be performed sequentially. Also, when the inner surface 20b of each inner cylinder piece member 20 is worn out due to a long working operation, the bush body is not replaced, and only the inner cylinder structure may be appropriately replaced. Here, according to the guide bush 10, the replacement frequency of the inner cylinder structure including the inner cylinder piece member 20 can be reduced by improving the wear resistance of the bar supporting surface 18. Next, with reference to FIG. 5, the configuration of a main part of an automatic lathe 50 provided with the guide bush 10 having the above configuration incorporated therein will be described. The guide bush 10 is moved through the sleeve member 52, the bearing device 54, and the flange member 56 near the machining position by the tool 58 set on the lathe base, and It is installed rotatably on column 60.
ガイ ドブッシュ 1 0は、 ス リ一ブ部材 5 2 の前端 (図で左端) 領 域に、 軸線方向へ搢動可能に、 かつ相対的回転不能に収納される。 ス リ一ブ部材 5 2 の内周面前端には、 ガイ ドブッシュ 1 0 の棒材支 持部 1 4の外周面に設けた複数の圧力受け面 2 8 aに接触可能な圧 力負荷面 6 2が形成される。 ス リーブ部材 5 2 の後端 (図で右端) 領域には、 ガイ ドブッシュ 1 0の基部 1 2に設けた雄ねじ部 1 2 c (図 1 A ) に螺合する雌ねじ部を有した調節ナッ ト 6 4が、 軸線方 向へ固定して回転可能に収納される。 それによ り、 調節ナッ ト 6 4 が回転すると、 ガイ ドブッシュ 1 0 がスリーブ部材 5 2内で軸線方 向へ移動する。 The guide bush 10 is accommodated in the front end (left end in the figure) area of the sleeve member 52 so as to be movable in the axial direction and not to rotate relatively. At the front end of the inner peripheral surface of the sleeve member 52, a plurality of pressure receiving surfaces 28 provided on the outer peripheral surface of the rod supporting portion 14 of the guide bush 10 28 2 is formed. In the rear end (right end in the figure) area of the sleeve member 52, an adjustment nut having a female thread to be screwed into the male thread 12c (Fig. 1A) provided on the base 12 of the guide bush 10 is provided. 6 and 4 are stored rotatably fixed in the axial direction. As a result, when the adjusting nut 64 rotates, the guide bush 10 moves in the axial direction within the sleeve member 52. Move in the direction.
スリ一ブ部材 5 2の外周面の後端領域には、 キー 6 6を介して被 動歯車 6 8が取り付けられる。 被動歯車 6 8は、 図示しない動力伝 達機構を介して図示しないガイ ドブッシュ駆動源に連結され、 ガイ ドブッシュ駆動源によ り、 コラム 6 0の後方に設置される主軸 7 0 の回転速度と同一の回転速度で回転駆動される。 その結果、 被動歯 車 6 8、 調節ナツ ト 6 4、 スリーブ部材 5 2及びガイ ドブッシュ 1 0が、 フランジ部材 5 6の内部で一体的に、 主軸 7 0の回転速度と 同一の回転速度で回転する。  A driven gear 68 is attached to the rear end region of the outer peripheral surface of the sleeve member 52 via a key 66. The driven gear 68 is connected to a guide bush drive source (not shown) via a power transmission mechanism (not shown), and has the same rotation speed as the main shaft 70 installed behind the column 60 by the guide bush drive source. It is driven to rotate at a rotation speed of. As a result, the driven gear 68, the adjusting nut 64, the sleeve member 52 and the guide bush 10 rotate integrally at the same rotation speed as the main shaft 70 inside the flange member 56. I do.
フランジ部材 5 6は、 例えばボルト 7 2によ り コラム 6 0に固定 される。 このよ うに、 ガイ ドブッシュ 1 0、 スジーブ部材 5 2、 フ ランジ部材 5 6、 調節ナッ ト 6 4及び被動歯車 6 8は、 予め組み立 てた回転型ガイ ドブッシュ装置と して、 自動旋盤 5 0のコラム 6 0 の所定位置に取り付けることができる。 なお、 ガイ ドブッシュ 1 0 を固定型ガイ ドブッシュ装置と して使用する場合は、 軸受装置 5 4 、 被動歯車 6 8、 ガイ ドブッシュ駆動源等が省略される。  The flange member 56 is fixed to the column 60 by, for example, a bolt 72. Thus, the guide bush 10, the sleeving member 52, the flange member 56, the adjustment nut 64 and the driven gear 68 are formed as a rotary guide bush device that has been assembled in advance, and the automatic lathe 50 is used. It can be mounted in place on column 60. When the guide bush 10 is used as a fixed type guide bush device, the bearing device 54, the driven gear 68, the guide bush drive source and the like are omitted.
主軸 7 0は、 旋削加工すべき棒材 Wを把持して、 図示しない主軸 駆動源により回転駆動される。 主軸 7 0は、 コラム 6 0の後方で、 ガイ ドブッシュ 1 0の回転軸線と主軸 7 0の回転軸線とが互いに一 致するようにして、 軸線方向移動可能に設置される。 主軸 7 0の前 端領域には、 棒材 Wを把持可能な開閉式のチヤック 7 4が収容され る。 チャック 7 4は、 先端にすり割り部を有したいわゆるコレッ ト チャックであり、 すり割り部に径方向内方への外力すなわち押圧力 が加わることによ り、 先端の棒材把持孔 7 6が縮径してチヤック 7 4が閉じ、 棒材 Wを強固に固定的に把持するようになっている。 す り割り部への径方向外力が解除されると、 す.り割り部が復元して棒 材把持孔 7· 6が拡径し、 チャック 7 4が開いて棒材 Wを解放する。 主軸 7 0にはさらに、 中空筒状の作動部材 7 8が軸線方向へ移動 可能に収容される。 作動部材 7 8は、 その前端領域にチヤック 7 4 を収容し、 図示しないチャック駆動源によ り軸線方向前方 (図で左 方) へ移動することによって、 チャック 7 4のすり割り部に径方向 内方への押圧力を負荷してチヤック 7 4を閉じる。 この状態から、 作動部材 7 8を軸線方向後方 (図で右方) へ移動すれば、 チャック 7 4が開かれる。 なお、 主軸 7 0の構成は上記に限定されるもので はない。 例えばチャックの開閉作動機構と して、 チャック後端に連 結した作動部材をチヤック と ともに軸線方向後方へ移動することに よ り、 チャックのすり割り部に径方向内方への押圧力を加える構成 を採用することもできる。 The spindle 70 holds a bar W to be turned and is driven to rotate by a spindle drive source (not shown). The main shaft 70 is installed movably in the axial direction behind the column 60 so that the rotation axis of the guide bush 10 and the rotation axis of the main shaft 70 coincide with each other. In the front end region of the main shaft 70, an openable / closable chuck 74 that can hold the bar W is accommodated. The chuck 74 is a so-called collet chuck having a slit at the tip. When an external force, that is, a pressing force is applied to the slit at a radially inward direction, the bar gripping hole 76 at the tip is formed. As the diameter is reduced, the check 74 is closed, and the bar W is firmly fixedly held. When the radial external force to the slit is released, the slit is restored and the bar gripping holes 7.6 expand, the chuck 74 opens, and the bar W is released. A hollow cylindrical operating member 78 is further housed in the main shaft 70 so as to be movable in the axial direction. The actuating member 78 accommodates the chuck 74 in its front end area, and is moved axially forward (to the left in the drawing) by a chuck driving source (not shown), so that the chuck 74 is radially inserted into the slit of the chuck 74. Apply inward pressing force to close check 74. When the operating member 78 is moved rearward in the axial direction (rightward in the figure) from this state, the chuck 74 is opened. The configuration of the main shaft 70 is not limited to the above. For example, as a mechanism for opening and closing the chuck, an operating member connected to the rear end of the chuck is moved axially rearward together with the chuck to apply a pressing force radially inward to the slit portion of the chuck. A configuration can also be employed.
上記構成を有する自動旋盤 5 0において、 棒材 Wの加工作業を実 施する際には、 まず、 ガイ ドブッシュ 1 0の外筒部分 1 6に、 加工 対象の棒材 Wの外径寸法に対応する名目内径寸法を有した内筒構造 と、 適当な寸法の弾性中間筒 3 6 とを選択して取り付け、 コラム 6 0に搭載されたス リーブ部材 5 2に装着する。 次いで、 外筒部分 1 6に径方向内方への外力を加えない状態で、 主軸 7 0に把持した棒 材 Wを、 主軸 7 0の軸線方向移動によ り、 ガイ ドブッシュ 1 0の基 部後端開口から棒材支持部 1 6に挿入する。 その状態から、 調節ナ ッ ト 6 4を回してガイ ドプッシュ 1 0を軸線方向後方へ移動し、 外 筒部分 1 6の圧力受け面 2 8 a をス リ一ブ部材 5 2の圧力負荷面 6 2に押し付ける。 それによ り、 外筒部分 1 6の 3個の縦割片 2 4 ( 図 1 B ) を弾性変形させると ともに、 弾性中間筒 3 6及び弾性連結 要素 3 4の弾性変形下で 3個の内筒片部材 2 0を径方向内方へ変位 させて、 棒材支持面 1 8 と棒材 Wの外周面との間に μ mオーダの所 望の微小隙間を形成する。 このようにして、 ガイ ドブッシュ 1 0の 棒材支持面 1 8の内径寸法を調節した後、 ガイ ドブッシュ 1 0によ り棒材 Wの被加工部位近傍を心出し支持しつつ、 例えば工具 5 8に より旋削加工を実施する。 In the automatic lathe 50 having the above configuration, when performing the machining work on the bar W, first, the outer cylindrical portion 16 of the guide bush 10 must correspond to the outer diameter of the bar W to be machined. An inner cylinder structure having a nominal inner diameter and an elastic intermediate cylinder 36 of an appropriate size are selected and attached, and attached to a sleeve member 52 mounted on a column 60. Next, the rod W gripped by the main shaft 70 is moved in the axial direction of the main shaft 70 without applying an external force inward in the radial direction to the outer cylinder portion 16, and the base of the guide bush 10 is moved. Insert it into the bar support 16 through the rear end opening. From this state, turn the adjustment nut 64 to move the guide push 10 backward in the axial direction, and to change the pressure receiving surface 28 a of the outer cylinder 16 to the pressure load surface 6 of the sleeve member 52. Press on 2. As a result, the three vertical split pieces 24 (FIG. 1B) of the outer cylinder part 16 are elastically deformed, and the three of the three pieces are elastically deformed by the elastic intermediate cylinder 36 and the elastic coupling element 34. By displacing the cylindrical piece member 20 radially inward, a desired minute gap on the order of μm is formed between the rod supporting surface 18 and the outer peripheral surface of the rod W. After adjusting the inner diameter of the rod supporting surface 18 of the guide bush 10 in this way, the guide bush 10 Turning is performed by, for example, a tool 58 while centering and supporting the vicinity of the processed portion of the bar W.
ところで、 上記したガイ ドブッシュ 1 0においては、 棒材を軸線 方向へ送る間に棒材の外径寸法が局所的に増加したときに、 弾性中 間筒 3· 6の各弧状壁部分 4 0がそれ自体、 外筒部分 1 6 と各内筒片 部材 2 0 との間で圧縮されて弾性変形することによ り、 複数の内筒 片部材 2 0が径方向外方へ変位して、 棒材支持面 1 8の内径寸法が 棒材の外径寸法に合わせて受動的に拡大するようになつている。 こ のよ うな弾性中間筒 3 6の作用を利用すれば、 前述した棒材支持面 1 8の内径寸法調節に際し、 棒材支持面 1 8 と棒材外周面との間に μ mオーダの微小隙間を敢えて形成せずとも、 棒材支持面 1 8を棒 材外周面に当接させておくだけで、 棒材を軸線方向送り可能に心出 し支持するこ とができる。  By the way, in the guide bush 10 described above, when the outer diameter of the bar is locally increased while the bar is fed in the axial direction, the arc-shaped wall portions 40 of the elastic intermediate cylinders 3.6 are formed. As a result, the plurality of inner cylinder piece members 20 are displaced radially outward by being compressed and elastically deformed between the outer cylinder portion 16 and each inner cylinder piece member 20, and The inner diameter of the material support surface 18 passively expands in accordance with the outer diameter of the bar. By utilizing such an action of the elastic intermediate cylinder 36, when adjusting the inner diameter of the rod supporting surface 18 described above, a minute micrometer of the order of μm is formed between the rod supporting surface 18 and the outer peripheral surface of the rod. Even if a gap is not intentionally formed, the bar can be centered and supported so that it can be fed in the axial direction simply by keeping the bar supporting surface 18 in contact with the outer peripheral surface of the bar.
このよ うな観点で、 本発明に係るガイ ドブッシュは、 その棒材支 持面の内径寸法調節機構を省略することもできる。 図 6 A及び図 6 Bは、 そのよ うな簡略化した構成を有する本発明の第 2の実施形態 によるガイ ドブッシュ 8 0を示す。 ガイ ドブッシュ 8 0は、 棒材支 持部の外筒部分の構成以外は、 前述したガイ ドブッシュ 1 0 と実質 的同一の構成を有するので、 対応する構成要素には共通の参照符号 を付してその説明を省略する。  From such a viewpoint, the guide bush according to the present invention can omit the mechanism for adjusting the inner diameter of the rod supporting surface. 6A and 6B show a guide bush 80 according to a second embodiment of the present invention having such a simplified configuration. Since the guide bush 80 has substantially the same configuration as the guide bush 10 described above except for the configuration of the outer cylindrical portion of the bar supporting portion, the corresponding components are denoted by the same reference numerals. The description is omitted.
ガイ ドブッシュ 8 0の棒材支持部 8 2は、 基部 1 2に一体的に連 結される外筒部分 8 4 と、 外筒部分 8 4の内側に設置される複数 ( 3個) の内筒片部材 2 0 と、 それら内筒片部材 2 0を、 外筒部分 8 4の内側で棒材支持面 1 8を形成する位置に弾性的に保持する弾性 部材 2 2 とを備える。 棒材支持部 8 2は、 支持対象の棒材の中心軸 線に合致する中心軸線 8 2 a を有して、 棒材を心出し支持する。 外 筒部分 8 4は、 図 7 A及び図 7 Bに示すよ うに、 前述したガイ ドブ ッシュ 1 0の外筒部分 1 6におけるス リ ッ ト 2 6を省略した構成を 有するものであり、 棒材支持部 8 2の中心軸線 8 2 aに合致する中 心軸線を規定する円筒状の内周面 8 4 aを備える。 したがって外筒 部分 8 4は、 径方向へ実質的に弾性変形できず、 その内周面 8 4 a の内径寸法を変更できない。 The rod support portion 82 of the guide bush 80 includes an outer cylinder portion 84 integrally connected to the base portion 12 and a plurality (three) of inner cylinders installed inside the outer cylinder portion 84. A piece member 20 and an elastic member 22 for elastically holding the inner cylinder piece member 20 at a position where the bar support surface 18 is formed inside the outer cylinder portion 84 are provided. The bar support portion 82 has a center axis 82a that matches the center axis of the bar to be supported, and supports and centers the bar. As shown in FIGS. 7A and 7B, the outer cylindrical portion 84 It has a configuration in which the slit 26 in the outer cylindrical portion 16 of the brush 10 is omitted, and has a cylindrical shape that defines a central axis that matches the central axis 82 a of the bar support portion 82. It has an inner peripheral surface 84a. Therefore, the outer cylinder portion 84 cannot be substantially elastically deformed in the radial direction, and the inner diameter of the inner peripheral surface 84a cannot be changed.
弾性部材 2 2を構成する弾性中間筒 3 6は、 その外面 3 6 a (図 4 A ) が外筒部分 8 4の内周面 8 4 aに当接されると ともに、 その 内面 3 6 b (図 4 A ) が 3個の内筒片部材 2 0の外面 2 0 aに当接 されて、 外筒部分 8 4 とそれら内筒片部材 2 0 との間に配置され、 その状態で各内筒片部材 2 0を外側から支持する。 このような構成 を有する棒材支持部 8 2は、 3個の内筒片部材 2 0が形成する棒材 支持面 1 8の内径寸法を積極的には調節できないものである。 その 一方で棒材支持部 8 2は、 棒材支持面 1 8に径方向外方への外力が 負荷されたときに、 弾性中間筒 3 6の各弧状壁部分 4 0 (図 4 B ) がそれ自体、 外筒部分 8 4 と各内筒片部材 2 0 との間で圧縮されて 弾性変形するこ とによ り、 それら内筒片部材 2 0を径方向外方へ変 位させて、 棒材支持面 1 8の内径寸法を受動的に拡大させることが できる。  The elastic intermediate cylinder 36 constituting the elastic member 22 has an outer surface 36a (FIG. 4A) abutting against an inner peripheral surface 84a of the outer cylinder portion 84 and an inner surface 36b. (FIG. 4A) is brought into contact with the outer surface 20a of the three inner cylinder piece members 20 and is disposed between the outer cylinder portion 84 and the inner cylinder piece members 20. The inner cylinder piece member 20 is supported from the outside. In the bar supporting portion 82 having such a configuration, the inner diameter of the bar supporting surface 18 formed by the three inner cylinder piece members 20 cannot be positively adjusted. On the other hand, when an external force is applied to the bar support surface 18 in the radially outward direction, each of the arc-shaped wall portions 40 of the elastic intermediate cylinder 36 (FIG. 4B) As such, by being compressed and elastically deformed between the outer cylinder portion 84 and each inner cylinder piece member 20, the inner cylinder piece members 20 are displaced radially outward, The inner diameter of the bar supporting surface 18 can be passively enlarged.
したがって、 上記構成を有するガイ ドブッシュ 8 0は、 前述した 自動旋盤 5 0に搭載したときに、 棒材支持面 1 8の内径寸法に対応 する外径寸法を有した棒材 Wを、 棒材支持面 1 8を棒材外周面に当 接させた状態で、 軸線方向送り可能に心出し支持できる。 ここで、 棒材 Wと して外形寸法精度の低い引抜き材をそのまま使用した場合 にも、 弾性中間筒 3 6の各弧状壁部分 4 0の弾性変形可能範囲内で 、 棒材支持面 1 8の内径寸法を受動的に拡大 Z縮小させて、 棒材 W を軸線方向送り可能に心出し支持するこ とができる。  Accordingly, when the guide bush 80 having the above configuration is mounted on the automatic lathe 50 described above, the guide bush 80 has a rod W having an outer diameter corresponding to the inner diameter of the rod supporting surface 18, and With the surface 18 in contact with the outer peripheral surface of the bar, it can be centered and supported so that it can be axially fed. Here, even if a drawn material having low external dimensional accuracy is used as it is as the bar W, the bar support surface 18 is within the elastically deformable range of each arc-shaped wall portion 40 of the elastic intermediate cylinder 36. It is possible to passively enlarge and reduce the inner diameter of the rod to center and support the rod W so that it can be fed in the axial direction.
前述したガイ ドブッシュ 1 0、 8 0では、 棒材支持部 1 4、 8 2 に設置される複数の内筒片部材 2 0が、 弾性連結要素 3 4を介して 互いに相対変位可能に連結される構成を有している。 しかし本発明 に係るガイ ドブッシュは、 複数の内筒片部材が互いに分離した状態 で外筒部分の内側に配置されてなる棒材支持部を有することもでき る。 図 8 A及び図 8 Bは、 そのような構成を有する本発明の第 3の 実施形態によるガイ ドブッシュ 9 0を示す。 ガイ ドブッシュ 9 0は 、 棒材支持部の内筒片部材及び弾性部材の構成以外は、 前述したガ イ ドブッシュ 1 0 と実質的同一の構成を有するので、 対応する構成 要素には共通の参照符号を付してその説明を省略する。 In the guide bushes 10 and 80 described above, the bar support portions 14 and 8 2 A plurality of inner cylinder piece members 20 installed in the first housing are connected to each other via an elastic connection element 34 so as to be relatively displaceable. However, the guide bush according to the present invention may also have a bar support portion in which a plurality of inner cylinder piece members are arranged inside the outer cylinder portion while being separated from each other. 8A and 8B show a guide bush 90 having such a configuration according to the third embodiment of the present invention. Since the guide bush 90 has substantially the same configuration as the guide bush 10 described above except for the configuration of the inner cylinder piece member and the elastic member of the bar support portion, the corresponding components have the same reference numerals. And the description is omitted.
ガイ ドブッシュ 9 0の棒材支持部 9 2は、 基部 1 2に一体的に連 結される径方向へ弾性変形可能な外筒部分 1 6 と、 外筒部分 1 6の 内側に設置され、 各々が硬質材料から形成されると ともに互いに協 働して実質的筒状の棒材支持面 9 4を形成する複数 ( 3個) の内筒 片部材 9 6 と、 それら内筒片部材 9 6を、 外筒部分 1 6の內側で棒 材支持面 9 4を形成する位置に弾性的に保持する弾性部材 9 8 とを 備えて構成される。 棒材支持部 9 2は、 支持対象の棒材の中心軸線 に合致する中心軸線 9 2 aを有して、 棒材を心出し支持する。  The rod supporting portion 92 of the guide bush 90 is installed inside the outer cylindrical portion 16 which is integrally connected to the base portion 12 and which can be elastically deformed in the radial direction. Are formed from a hard material and cooperate with each other to form a plurality of (three) inner cylinder piece members 96 that form a substantially cylindrical bar support surface 94, and these inner cylinder piece members 96 And an elastic member 98 elastically held at a position where the bar support surface 94 is formed on the 內 side of the outer cylinder portion 16. The bar supporting portion 92 has a center axis 92 a that matches the center axis of the bar to be supported, and supports and centers the bar.
図 9 A及び図 9 Bに示すように、 ガイ ドブッシュ 9 0の各内筒片 部材 9 6は、 外筒部分 1 6の対応の縦割片 2 4の内面 2 4 b (図 2 A ) に隙間を介して対向する円弧状に延びる外面 9 6 a と、 外面 9 6 a の反対側で円弧状に延びる内面 9 6 b と、 それら外面 9 6 a と 内面 9 6 b との間に平坦に延びる一対の側面 9 6 c とを有する。 3 個の内筒片部材 9 6は、 それぞれの内面 9 6 bが共通の円筒面上に 実質的に位置すると ともに、 それぞれの一側面 9 6 cが互いに隙間 を介して対向する相対配置で、 外筒部分 1 6の内側に収容される。 この状態で、 それら内筒片部材 9 6の内面 9 6 bが互いに協働して 、 棒材を軸線方向送り可能に心出し支持する実質的円筒状の棒材支 持面 9 4 (中心軸線 9 4 aを有する) を形成する。 As shown in FIGS. 9A and 9B, each inner cylinder piece 96 of the guide bush 90 is attached to the inner surface 24 b of the corresponding vertical split piece 24 of the outer cylinder portion 16 (FIG. 2A). An outer surface 96a extending in an arc shape facing through a gap, an inner surface 96b extending in an arc on the opposite side of the outer surface 96a, and a flat surface between the outer surface 96a and the inner surface 96b. And a pair of extending side surfaces 96c. The three inner cylinder piece members 96 have a relative arrangement in which the respective inner surfaces 96 b are substantially positioned on a common cylindrical surface, and the respective side surfaces 96 c face each other with a gap therebetween. It is housed inside the outer cylinder part 16. In this state, the inner surfaces 96 b of the inner cylinder piece members 96 cooperate with each other to center and support the bar so that the bar can be axially fed. A holding surface 94 (having a central axis 94a) is formed.
各内筒片部材 9 6は、 その軸線方向一端面 9 6 dに隣接して、 径 方向外方へ突出するフランジ部分 1 0 0を有する。 各内筒片部材 9 6のフランジ部分 1 0 0には、 軸線方向一端面 9 6 dに向けてテー パ状に延びる係合面 1 0 0 aが形成されるとともに、 その径方向外 端面に沿って軸線方向へ延びる溝 1 0 0 bが刻設される。 さ らに各 内筒片部材 9 6には、 その内面 9 6 b と軸線方向一端面 9 6 d及び 軸線方向他端面 9 6 e とのそれぞれの境界領域に、 鋭角断面を有し て円弧状に延びる縁溝 1 0 2が形成される。  Each inner cylinder piece member 96 has a flange portion 100 protruding radially outward, adjacent to one end surface 96 d in the axial direction. A flange portion 100 of each inner cylinder piece 96 has an engagement surface 100a extending in a tapered shape toward one end surface 96d in the axial direction, and a radially outer end surface thereof. A groove 100b extending in the axial direction is engraved. Further, each inner cylinder piece member 96 has an arc-shaped cross section at the boundary area between the inner surface 96 b and one end surface 96 d in the axial direction and the other end surface 96 e in the axial direction. Is formed.
各内筒片部材 9 6に好適に使用できる硬質材料と しては、 ェンジ ニアリ ングセラミ ックスを挙げることができる。 この場合、 少なく とも棒材支持面 9 4を形成する内面 9 6 bを含む部分を、 耐摩耗性 、 衝撃強度、 表面平滑性に優れたジルコ二アセラミ ックスから作製 することが有利である。 このような構成によれば、 特に棒材支持面 9 4の耐久性を著しく向上させるこ とができる。  As a hard material that can be suitably used for each inner cylinder piece member 96, engineering ceramics can be given. In this case, it is advantageous that at least the portion including the inner surface 96b forming the bar support surface 94 is made of zirconium ceramics having excellent wear resistance, impact strength, and surface smoothness. According to such a configuration, in particular, the durability of the bar supporting surface 94 can be significantly improved.
弾性部材 9 8は、 外筒部分 1 6 と 3個の内筒片部材 9 6の各々と の間に介在して、 それら内筒片部材 9 6を外側から弾性的に支持す る弾性中間筒 3 6 と、 3個の内筒片部材 9 6に係合してそれら内筒 片部材 9 6を内側から弾性的に支持する一対の弾性支持要素 1 0 4 とを備える。 弹性中間筒 3 6は、 その外面 3 6 a (図 4 A ) で、 外 筒部分 1 6の 3個の縦割片 2 4の内面 2 4 bに当接されると ともに 、 その内面 3 6 b (図 4 A ) で、 3個の内筒片部材 9 6の外面 9 6 aに当接される。 弾性中間筒 3 6は、 外筒部分 1 6の各縦割片 2 4 に負荷される径方向内方への押圧力を、 各縦割片 2 4の径方向内側 に位置する対応の内筒片部材 9 6に確実に伝達するように作用する 。 また弾性中間筒 3 6は、 複数の内筒片部材 9 6を径方向外側から 支持することによ り、 それら内筒片部材 9 6を、 円筒状の棒材支持 面 9 4を形成する位置に弾性的に保持する。 さ らに、 弾性中間筒 3 6は、 外筒部分 1 6の 3個の縦割片 2 4 と 3個の内筒片部材 9 6 と の間で両者からの圧力を受けて、 隣り合う弧状壁部分 4 0 (図 4 B ) が互いに接触するまでの範囲で、 各弧状壁部分 4 0 自体が圧縮さ れて弾性変形し得る程度の柔軟性を有する。 The elastic member 98 is interposed between the outer cylinder portion 16 and each of the three inner cylinder piece members 96 to elastically support the inner cylinder piece members 96 from outside. 36, and a pair of elastic support elements 104 engaged with the three inner cylinder piece members 96 to elastically support the inner cylinder piece members 96 from inside. The flexible intermediate cylinder 36 is brought into contact with the inner surface 24 b of the three vertical split pieces 24 of the outer cylinder portion 16 on the outer surface 36 a (FIG. 4A), and the inner surface 3 6 b (FIG. 4A), it comes into contact with the outer surfaces 96a of the three inner cylinder piece members 96. The elastic intermediate cylinder 36 applies a radially inward pressing force applied to each vertical split 24 of the outer cylindrical portion 16 to the corresponding inner cylinder located radially inward of each vertical split 24. It works so as to reliably transmit to the one-piece member 96. In addition, the elastic intermediate cylinder 36 supports a plurality of inner cylinder piece members 96 from the outside in the radial direction, thereby supporting the inner cylinder piece members 96 with cylindrical rod members. It is elastically held in the position where the surface 94 is formed. In addition, the elastic intermediate cylinder 36 receives adjacent pressures between the three vertically split pieces 24 of the outer cylinder part 16 and the three inner cylinder piece members 96 to form adjacent arc-shaped sections. Each arc-shaped wall portion 40 itself is flexible enough to be compressed and elastically deformed until the wall portions 40 (FIG. 4B) contact each other.
図 1 0に示すように、 一対の弾性支持要素 1 0 4の各々は、 ばね 線材を Cリ ング状に曲成してなる環状のばねから形成される。 それ ら弾性支持要素 1 0 4は、 それぞれの全長を略 3等分した長さ領域 で、 各内筒片部材 9 6の一対の縁溝 1 0 2にそれぞれ受容されて、 3個の内筒片部材 9 6を径方向外方へ弾性的に付勢する。 それによ り、 それら弾性支持要素 1 0 4が互いに協働して、 3個の内筒片部 材 9 6を、 円筒状の棒材支持面 9 4を形成する位置に、 径方向内側 から弾性的に保持する。 各弾性支持要素 1 0 4は、 内筒片部材 9 6 同士を機械的に相互連結する機能を有さないが、 3個の内筒片部材 9 6の外面 9 6 aにそれぞれ径方向内方への押圧力が負荷されたと きには、 弾性支持要素 1 0 4 自体の径寸法を縮小するように弾性変 形する。 それに伴い、 3個の内筒片部材 9 6は、 対向側面 9 6 c同 士が互いに接触するまでの範囲で径方向内方へ変位し、 結果と して 、 それら内筒片部材 9 6の内面 9 6 bが形成する棒材支持面 9 4の 内径寸法が減少する。 各内筒片部材 9 6の外面 9 6 aへの押圧力が 解除されると、 両弾性支持要素 1 0 4の弾性復元力下で、 各内筒片 部材 9 6が初期位置に復帰して、 棒材支持面 9 4の内径寸法が復元 する。  As shown in FIG. 10, each of the pair of elastic supporting elements 104 is formed of an annular spring formed by bending a spring wire into a C-ring shape. The elastic supporting elements 104 are respectively received in the pair of edge grooves 102 of the inner cylinder piece members 96 in a length region obtained by substantially dividing the entire length thereof into three equal parts. The one member 96 is elastically urged radially outward. As a result, the elastic support elements 104 cooperate with each other to move the three inner cylinder piece members 96 from the radially inner side to the position where the cylindrical bar support surface 94 is formed. Hold. Each elastic support element 104 does not have a function of mechanically interconnecting the inner cylinder piece members 96, but each has a radially inward surface on the outer surface 96a of the three inner cylinder piece members 96. When a pressing force is applied to the elastic support element 104, the elastic deformation is performed so as to reduce the diameter of the elastic support element 104 itself. Accordingly, the three inner cylinder piece members 96 are displaced radially inward until the opposing side surfaces 96c contact each other, and as a result, the inner cylinder piece members 96 are displaced. The inner diameter of the bar support surface 94 formed by the inner surface 96 b decreases. When the pressing force on the outer surface 96a of each inner cylinder piece member 96 is released, each inner cylinder piece member 96 returns to the initial position under the elastic restoring force of both elastic support elements 104. The inner diameter of the bar supporting surface 94 is restored.
ガイ ドプッシュ 9 0は、 上記した各種構成要素を別々に作製した 後に、 以下のようにして組み立てることによ り製造される。 まず、 前述したガイ ドブッシュ 1 0の組立工程と同様に、 基部 1 2 と棒材 支持部 9 2の外筒部分 1 6 とを一体に有するブッシュ本体に、 弾性 中間筒 3 6を組み付ける。 このとき、 外筒部分 1 6の 1つの縦割片 2 4に設置した回り止め 4 6を、 弾性中間筒 3 6の溝 4 4 (図 4 B ) に挿入ことによ り、 外筒部分 1 6に対する弾性中間筒 3 6の回転 を阻止する。 なお、 図 1 1 Bに示すように、 外筒部分 1 6の全ての 縦割片 2 4には、 その内面 2 4 bから突出する第 2の回り止め 4 8 が設置される。 The guide push 90 is manufactured by separately manufacturing the above-described various components and then assembling as follows. First, similarly to the above-described guide bush 10 assembling process, the bush body having the base portion 12 and the outer cylindrical portion 16 of the rod supporting portion 92 is integrally elastically attached. Assemble the intermediate cylinder 36. At this time, the detent 46 installed on one vertical split piece 24 of the outer cylinder part 16 is inserted into the groove 44 (Fig. 4B) of the elastic intermediate cylinder 36, so that the outer cylinder part 1 The rotation of the elastic intermediate cylinder 36 with respect to 6 is prevented. As shown in FIG. 11B, a second detent 48 protruding from the inner surface 24 b is provided on all the vertical pieces 24 of the outer cylindrical portion 16.
他方、 ジルコ-アセラミ ックス等の硬質材料からそれぞれに成形 した 3個の内筒片部材 9 6に、 一対の弾性支持要素 1 0 4を前述し たように組み付けて、 実質的円筒形状の内筒構造を作製する。 この 内筒構造を、 外筒部分 1 6に嵌入した弾性中間筒 3 6の内面 3 6 b に各内筒片部材 9 6の外面 9 6 aが密着するよ うに、 外筒部分 1 6 及び弾性中間筒 3 6 と内筒構造 (主と して弾性支持要素 1 0 4 ) と の少なく とも一方を弾性変形させながら、 外筒部分 1 6及び弾性中 間筒 3 6の内側に嵌入する。 このとき、 各縦割片 2 4及び弾性中間 筒 3 6の各弧状壁部分 4 0 と、 内筒構造の各内筒片部材 9 6 とを互 いに位置合わせし、 各縦割片 2 4の内面 2 4 bに突設した第 2の回 り止め 4 8を、 対応の内筒片部材 9 6のフランジ部分 1 0 0に形成 した溝 1 0 0 bに挿入する。 その結果、 内筒構造は、 外筒部分 1 6 に対する全ての内筒片部材 9 6の回転が阻止された状態で、 外筒部 分 1 6及び弾性中間筒 3 6の内側の所定位置に、 外筒部分 1 6及び 弾性中間筒 3 6 と内筒構造 (主と して弾性支持要素 1 0 4 ) との少 なく とも一方が生じる弾性復元力下で保持される。 なお、 好ましく はこの状態で、 各弾性支持要素 1 0 4はそれ自体の弾性復元力によ り、 3個の内筒片部材 9 6の縁溝 1 0 2内に固定的に受容保持され る。  On the other hand, a pair of elastic support elements 104 are assembled as described above to three inner cylinder piece members 96 each molded from a hard material such as zirco-ceramics to form a substantially cylindrical inner cylinder. Create the structure. This inner cylinder structure is connected to the outer cylinder part 16 so that the outer surface 96 a of each inner cylinder piece 96 closely contacts the inner surface 36 b of the elastic intermediate cylinder 36 fitted in the outer cylinder part 16. The at least one of the intermediate cylinder 36 and the inner cylinder structure (mainly the elastic support element 104) is fitted inside the outer cylinder part 16 and the elastic intermediate cylinder 36 while elastically deforming at least one of them. At this time, the vertical split pieces 24 and the respective arc-shaped wall portions 40 of the elastic intermediate cylinder 36 and the internal cylinder piece members 96 of the internal cylinder structure are aligned with each other, and each vertical split piece 24 The second detent 48 projecting from the inner surface 24 b of the inner cylinder piece 96 is inserted into the groove 100 b formed in the flange portion 100 of the corresponding inner cylinder piece 96. As a result, the inner cylinder structure is positioned at a predetermined position inside the outer cylinder part 16 and the elastic intermediate cylinder 36 in a state where rotation of all the inner cylinder piece members 96 with respect to the outer cylinder part 16 is prevented. The outer cylinder part 16 and the elastic intermediate cylinder 36 and the inner cylinder structure (mainly the elastic support element 104) are held under the elastic restoring force generated by at least one of them. Preferably, in this state, each elastic support element 104 is fixedly received and held in the edge groove 102 of the three inner cylinder piece members 96 by its own elastic restoring force. .
このよ うにしてガイ ドブッシュ 9 0を適正に組み立てると、 内筒 構造の 3個の内筒片部材 9 6は、 それらが形成する棒材支持面 9 4 の中心軸線 9 4 aが、 棒材支持部 9 2の中心軸線 9 2 aに合致する 状態に保持される。 また、 内筒構造の各内筒片部材 9 6に形成した フランジ部分 1 0 0の係合面 1 0 0 aは、 外筒部分 1 6の各縦割片 2 4に形成した爪 3 0の係止面 3 0 a (図 1 1 A ) に密に当接され 、 各内筒片部材 9 6の軸線方向端面 9 6 dが外筒部分 1 6の開口端 面 1 6 a (図 1 1 A ) に隣接して略同一平面上に配置される。 この 状態で内筒構造は、 外筒部分 1 6の内側の所定位置から、 外筒部分 1 6の外方へ意図せず突き出ることが阻止される。 また、 弾性中間 筒 3 6は、 各内筒片部材 9 6のフランジ部分 1 0 0によって、 外筒 部分 1 6 の開口端面 1 6 aから離れた位置に実質的に遮蔽して配置 される。 その結果、 比較的柔軟な材料からなる弾性中間筒 3 6は、 旋削工程中に飛散する切り粉から隔離されるので、 その損傷が防止 される。 When the guide bush 90 is properly assembled in this way, the three inner cylinder piece members 96 of the inner cylinder structure are formed by the bar support surface 94 formed by them. The center axis 94a of the rod support portion 92 is kept in a state of matching with the center axis 92a of the bar support portion 92. In addition, the engagement surface 100 a of the flange portion 100 formed on each inner cylinder piece member 96 of the inner cylinder structure is formed by a claw 30 formed on each vertically split piece 24 of the outer cylinder portion 16. The inner surface 96 a of the inner cylindrical piece 96 is closely contacted with the locking surface 30 a (FIG. 11A), and the axial end surface 96 d of the inner cylindrical piece 96 is open end surface 16 a of the outer cylindrical portion 16 (FIG. 11). A) is arranged on substantially the same plane adjacent to. In this state, the inner cylinder structure is prevented from unintentionally protruding from the predetermined position inside the outer cylinder portion 16 to the outside of the outer cylinder portion 16. In addition, the elastic intermediate cylinder 36 is disposed so as to be substantially shielded by the flange portion 100 of each of the inner cylinder piece members 96 at a position distant from the opening end face 16 a of the outer cylinder portion 16. As a result, the elastic intermediate cylinder 36 made of a relatively soft material is isolated from the chips scattered during the turning process, so that the damage is prevented.
なおガイ ドブッシュ 9 0では、 外筒部分 1 6の各縦割片 2 4、 内 筒構造の各内筒片部材 9 6、 及び弾性中間筒 3 6の各弧状壁部分 4 0は、 周方向へ互いにずれて配置されてもよい。 また、 外筒部分 1 6、 内筒構造及び弾性中間筒 3 6が所期の弾性変形を生じ得ること を前提条件と して、 外筒部分 1 6の縦割片 2 4、 内筒構造の内筒片 部材 9 6、 及び弾性中間筒 3 6の弧状壁部分 4 0の、 それぞれの個 数は、 互いに異なっていてもよく、 また 3個以外の様々な個数とす ることもできる。  In the guide bush 90, each vertical split piece 24 of the outer cylinder part 16, each inner cylinder piece member 96 of the inner cylinder structure, and each arc-shaped wall part 40 of the elastic intermediate cylinder 36 are arranged in the circumferential direction. They may be arranged offset from each other. Also, assuming that the outer cylinder part 16, the inner cylinder structure and the elastic intermediate cylinder 36 can generate the intended elastic deformation, the vertical split piece 24 of the outer cylinder part 16 and the inner cylinder structure The numbers of the inner cylinder piece member 96 and the arc-shaped wall portion 40 of the elastic intermediate cylinder 36 may be different from each other, and may be various numbers other than three.
上記構成を有するガイ ドブッシュ 9 0は、 前述したガイ ドブッシ ュ 1 0 と同様に作用する。 すなわち、 外筒部分 1 6の 3個の縦割片 2 4に径方向内方への外力を加えると、 各縦割片 2 4が弾性変形す ると同時に、 各縦割片 2 4の内面 2 4 bに接触する弾性中間筒 3 6 の外面 3 6 aに各縦割片 2 4から径方向内方への外力が負荷され、 それによ り前述したよ うに、 弾性中間筒 3 6が弾性変形じてその実 質的内径寸法が減少する。 それに伴い、 弹性中間筒 3 6の内面 3 6 bに接触する 3個の内筒片部材 9 6の外面 9 6 aに、 弾性中間筒 3 6から径方向内方への外力が負荷され、 その結果、 前述したように 、 一対の弾性支持要素 1 0 4の弾性変形下で、 それら内筒片部材 9 6の内面 9 6 bが形成する棒材支持面 9 4の内径寸法が減少する。 この状態から、 外筒部分 1 6の各縦割片 2 4への径方向外力を弱 めると、 各縦割片 2 4が弹性復元し、 それに伴い弾性中間筒 3 6及 び両弾性支持要素 1 0 4が弾性復元して、 棒材支持面 9 4の内径寸 法が増加 (復元) する。 なお、 棒材支持面 9 4の内径寸法が減少及 び増加する間、 3個の内筒片部材 9 6は、 棒材支持面 9 4の中心軸 線 9 4 a を棒材支持部 9 2の中心軸線 9 2 aに合致させた状態を維 持しつつ、 径方向へ変位する。 このよ うにガイ ドプッシュ 9 0では 、 棒材支持部 9 2に径方向内方へ負荷される外力すなわち押圧力を 調節することによって、 3個の内筒片部材 9 6によつて形成される 棒材支持面 9 4の内径寸法を調節するこ とができる。 The guide bush 90 having the above configuration operates in the same manner as the guide bush 10 described above. That is, when an external force is applied radially inward to the three vertical split pieces 24 of the outer cylindrical portion 16, the vertical split pieces 24 are elastically deformed, and at the same time, the inner surface of each vertical split piece 24 is formed. The outer surface 36 a of the elastic intermediate cylinder 36 in contact with 24 b is loaded with an external force radially inward from each of the vertical split pieces 24, thereby causing the elastic intermediate cylinder 36 to be elastic as described above. Deformed fruit The qualitative inner diameter dimension is reduced. Accordingly, an external force is applied radially inward from the elastic intermediate cylinder 36 to the outer surfaces 96 a of the three inner cylinder piece members 96 that are in contact with the inner surface 36 b of the elastic intermediate cylinder 36. As a result, as described above, under the elastic deformation of the pair of elastic support elements 104, the inner diameter of the bar support surface 94 formed by the inner surfaces 96b of the inner tubular piece members 96 decreases. From this state, if the radial external force on the vertical split pieces 24 of the outer cylinder part 16 is reduced, the vertical split pieces 24 restore elasticity, and accordingly the elastic intermediate cylinder 36 and both elastic supports Element 104 recovers elastically, and the inner diameter of bar support surface 94 increases (restores). While the inner diameter of the bar supporting surface 94 decreases and increases, the three inner cylinder piece members 96 move the center axis 94 a of the bar supporting surface 94 to the bar supporting portion 92. Displaces in the radial direction while maintaining the state of alignment with the central axis 92a of As described above, in the guide push 90, the external force, that is, the pressing force applied radially inward to the bar support portion 92 is adjusted, whereby the rod formed by the three inner cylinder piece members 96 is adjusted. The inner diameter of the material support surface 94 can be adjusted.
ガイ ドブッシュ 9 0においては、 3個の内筒片部材 9 6によって 形成される棒材支持面 9 4の内径寸法は、 ガイ ドブッシュ 9 0が非 作用状態にある間、 支持 (加工) 対象棒材の外径寸法よりも大きく なるように設定される。 そして、 ガイ ドブッシュ 9 0が作用状態に 置かれる実際の加工作業の開始前に、 棒材支持部 9 2に対象棒材を 挿入し、 上記したように棒材支持面 9 4の内径寸法を棒材の外径寸 法に合わせて微調整することによ り、 棒材支持面 9 4 と棒材外周面 との間に μ mオーダの所望の微細隙間を得る。 ガイ ドブッシュ 9 0 は、 作用状態においてこのよ うな微細隙間を確保することにより、 棒材を軸線方向送り可能に心出し支持することができる。  In the guide bush 90, the inner diameter of the bar support surface 94 formed by the three inner cylinder piece members 96 is such that while the guide bush 90 is in a non-operating state, the rod material to be supported (processed) is It is set to be larger than the outside diameter of. Then, before the actual machining operation in which the guide bush 90 is put into the working state, the target bar is inserted into the bar support portion 92, and the inner diameter of the bar support surface 94 is changed as described above. By making fine adjustments in accordance with the outer diameter of the bar, a desired fine gap of the order of μm is obtained between the bar support surface 94 and the outer peripheral surface of the bar. The guide bush 90 can center and support the bar so that it can be fed in the axial direction by securing such a fine gap in the operating state.
ここで、 支持 (加工) 対象棒材と して、 所定径に引抜き加工され た外形寸法精度の低い 「引抜き材」 をそのまま使用する場合には、 棒材の最小外径部分に対して上記した微細隙間が形成されるよ うにHere, when a “pulled material” with low external dimensional accuracy that has been drawn to a specified diameter and has low external dimensional accuracy is used as it is as a bar material to be supported (processed), The fine gap described above is formed at the minimum outer diameter part of the bar.
、 棒材支持面 9 4の内径寸法を微調整する。 この作用状態で、 ガイ ドブッシュ 9 0に支持した棒材を軸線方向へ送る間に、 棒材の外径 寸法の増加によ り棒材支持面 9 4 と棒材外周面との摩擦が増大する と、 外筒部分 1 6の各縦割片 2 4は径方向外方へ変位できない状態 にあるので、 弾性中間筒 3 6の各弧状壁部分 4 0が、 外筒部分 1 6 と内筒構造との間で圧力を受けて前述したように弾性変形する。 そ の結果、 各内筒片部材 9 6が径方向外方へ変位し、 棒材支持面 9 4 の内径寸法が棒材の外径寸法に合わせて受動的に拡大する。 このよ うにしてガイ ドブッシュ 9 0は、 引抜き材からなる棒材をも、 軸線 方向送り可能に心出し支持することができる。 しかもこのとき、 各 内筒片部材 9 6が硬質材料から形成されるので、 棒材支持面 9 4の 耐摩耗性を著しく向上させて、 棒材との摩擦に起因する各内筒片部 材 9 6の損耗の進行を可及的に抑制することができる。 Finely adjust the inner diameter of the bar support surface 94. In this state of operation, while the rod supported by the guide bush 90 is fed in the axial direction, the friction between the rod supporting surface 94 and the outer peripheral surface of the rod increases due to the increase in the outer diameter of the rod. Since the vertical split pieces 24 of the outer cylinder part 16 are in a state where they cannot be displaced radially outward, each arc-shaped wall part 40 of the elastic intermediate cylinder 36 has the outer cylinder part 16 and the inner cylinder structure. When the pressure is applied between them, they are elastically deformed as described above. As a result, each inner cylinder piece member 96 is displaced radially outward, and the inner diameter of the rod supporting surface 94 is passively enlarged in accordance with the outer diameter of the rod. In this way, the guide bush 90 can center and support a rod made of a drawn material so that it can be fed in the axial direction. In addition, at this time, since each inner cylinder piece member 96 is formed of a hard material, the wear resistance of the rod supporting surface 94 is significantly improved, and each inner cylinder piece member caused by friction with the rod material is formed. The progress of the wear of 96 can be suppressed as much as possible.
なお、 上記ガイ ドブッシュ 9 0に組み込んだ弾性支持要素 1 0 4 は、 弾性連結要素 3 4を有する前述したガイ ドブッシュ 1 0に補足 的に組み込むこともできる。 このような構成によれば、 ガイ ドブッ シュ 1 0における弾性部材 2 2の弾性作用を強化できるので、 内筒 片部材 2 0の径方向変位動作の応答性を向上させて、 棒材支持部 1 4による一層高精度の心出し支持特性を獲得できる。 また、 液状ガ スケッ トからなる弾性連結要素 3 4を用いて複数の内筒片部材 2 0 を円筒状に組み合わせる際に、 各内筒片部材 2 0の位置精度が多少 低く組み合わされていても、 弾性支持要素 1 0 4の支持作用によつ て、 結果的に各内筒片部材 2 0の位置精度を獲得することができる 。 それによ り、 ガイ ドプッシュ 1 0の製造工程が簡略化され、 内筒 片部材 2 0を交換する際にもその作業コス トが削減される。  The elastic support element 104 incorporated in the guide bush 90 can be additionally incorporated in the aforementioned guide bush 10 having the elastic connection element 34. According to such a configuration, since the elastic action of the elastic member 22 in the guide bush 10 can be enhanced, the responsiveness of the radial displacement operation of the inner cylinder piece member 20 can be improved, and the rod support portion 1 can be improved. 4 to obtain more accurate centering support characteristics. Further, when the plurality of inner cylinder piece members 20 are combined into a cylindrical shape using the elastic connecting element 34 made of a liquid gasket, even if the positional accuracy of each inner cylinder piece member 20 is somewhat low, the combination is performed. However, by the support operation of the elastic support elements 104, the positional accuracy of each inner cylinder piece member 20 can be obtained as a result. This simplifies the manufacturing process of the guide push 10 and reduces the work cost when the inner cylinder piece 20 is replaced.
以上の説明から明らかなように、 本発明によれば、 自動旋盤に設 置されるガイ ドブッシュにおいて、 複層構造の棒材支持部を備えた ことによ り加工対象棒材の外径寸法の変更ゃ棒材支持面の摩耗に迅 速に対処できるだけでなく、 棒材支持面の耐摩耗性を著しく向上さ せることができる。 したがって本発明によれば、 ガイ ドプッシュの 特に棒材支持面の損耗が、 自動旋盤における製品の加工精度及び製 造コス トに及ぼす影響を可及的に低減でき、 引抜き材からなる棒材 を用いる場合にも高品質の製品を製造することが可能になる。 As is clear from the above description, according to the present invention, an automatic lathe is installed. In the guide bush to be installed, the outer diameter of the bar to be machined is changed by providing the bar support of multi-layer structure. ゃ Not only can the wear of the bar support surface be quickly dealt with, but also the bar The wear resistance of the support surface can be significantly improved. Therefore, according to the present invention, the influence of the wear of the guide push, particularly the bar supporting surface, on the processing accuracy and the manufacturing cost of the product in the automatic lathe can be reduced as much as possible, and the bar made of the drawn material is used. In such a case, it becomes possible to produce high-quality products.
以上、 本発明に係る幾つかの好適な実施の形態を説明したが、 本 発明はこれら実施形態に限定されず、 請求の範囲の開示内で様々な 修正及び変更を為し得るものである。  As described above, some preferred embodiments according to the present invention have been described. However, the present invention is not limited to these embodiments, and various modifications and changes can be made within the disclosure of the claims.

Claims

請 求 の 範 囲 The scope of the claims
1 . 中空筒状の基部と、 該基部の軸線方向一端に隣接して設けら れる中空筒状の棒材支持部とを具備するガイ ドプッシュにおいて、 前記棒材支持部は、 1. In a guide push including a hollow cylindrical base portion and a hollow cylindrical bar support portion provided adjacent to one end in the axial direction of the base portion, the rod support portion includes:
前記基部に一体的に連結される外筒部分と、  An outer cylinder part integrally connected to the base,
前記外筒部分の内側に設置され、 各々が硬質材料から形成される とともに互いに協働して筒状の棒材支持面を形成する複数の内筒片 部材と、  A plurality of inner cylinder piece members installed inside the outer cylinder portion, each being formed of a hard material, and forming a cylindrical bar support surface in cooperation with each other;
前記複数の内筒片部材を、 前記外筒部分の内側で前記棒材支持面 を形成する位置に弾性的に保持する弾性部材とを具備するこ と、 を特徴とするガイ ドブッシュ。  A guide bush comprising: an elastic member that elastically holds the plurality of inner cylinder piece members at a position forming the bar support surface inside the outer cylinder part.
2 . 前記弾性部材は、 隣り合う前記内筒片部材の間に介在してそ れら内筒片部材を相互に弾性的に連結する弾性連結要素を備える請 求項 1 に記載のガイ ドブッシュ。  2. The guide bush according to claim 1, wherein the elastic member includes an elastic connecting element interposed between the adjacent inner cylinder piece members to elastically connect the inner cylinder piece members to each other.
3 . 前記弾性連結要素が液状ガスケッ トから形成される請求項 2 に記載のガイ ドブッシュ。  3. The guide bush according to claim 2, wherein the elastic connecting element is formed from a liquid gasket.
4 . 前記弾性部材は、 前記外筒部分と前記複数の内筒片部材の各 々 との間に介在してそれら内筒片部材を外側から弾性的に支持する 弾性中間筒を備える請求項 1に記載のガイ ドブッシュ。  4. The elastic member includes an elastic intermediate cylinder interposed between the outer cylinder portion and each of the plurality of inner cylinder piece members to elastically support the inner cylinder piece members from the outside. Guide bush described in.
5 . 前記弾性中間筒が、 前記外筒部分と前記複数の内筒片部材と の間で圧縮されて弾性変形可能な軟質材料から形成される請求項 4 に記載のガイ ドブッシュ。  5. The guide bush according to claim 4, wherein the elastic intermediate cylinder is formed of a soft material that can be compressed and elastically deformed between the outer cylinder portion and the plurality of inner cylinder pieces.
6 . 前記弾性部材は、 前記複数の内筒片部材に係合してそれら内 筒片部材を内側から弹性的に支持する弾性支持要素を備える請求項 1に記載のガイ ドブッシュ。  6. The guide bush according to claim 1, wherein the elastic member includes an elastic support element that engages with the plurality of inner cylinder piece members and elastically supports the inner cylinder piece members from the inside.
7 . 前記弾性支持要素が、 前記複数の内筒片部材を径方向外方へ 弾性的に付勢するばねから形成される請求項 6に記載のガイ ドブッ シュ 0 7. The elastic support element moves the plurality of inner cylinder pieces outward in the radial direction. Guy Dobu' shoe according to claim 6, which is formed from a spring that resiliently biases 0
8 . 前記複数の内筒片部材の各々は、 少なく とも前記棒材支持面 を形成する部分がセラミ ッ クスから作製される請求項 1 に記載のガ ィ ドブッシュ。  8. The guide bush according to claim 1, wherein in each of the plurality of inner cylinder piece members, at least a portion forming the bar support surface is made of ceramics.
9 . 前記棒材支持部の前記外筒部分が径方向へ弾性変形でき、 該 外筒部分の弾性変形に伴って、 前記複数の内筒片部材が形成する前 記棒材支持面の内径寸法が変化する請求項 1 に記載のガイ ドブッシ ュ  9. The outer cylinder portion of the bar support portion can be elastically deformed in the radial direction, and the inner diameter dimension of the bar support surface formed by the plurality of inner cylinder piece members with the elastic deformation of the outer cylinder portion. The guide bush according to claim 1, wherein
1 0 . 請求項 1 〜 9のいずれか 1項に記載のガイ ドプッシュを、 棒材の加工作業位置近傍に設置してなる自動旋盤。  10. An automatic lathe having the guide push according to any one of claims 1 to 9 installed in the vicinity of a bar material processing operation position.
PCT/JP2003/000217 2002-01-15 2003-01-14 Guide bush WO2003059558A1 (en)

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CN101693364B (en) * 2009-09-30 2013-01-09 江苏中泰桥梁钢构股份有限公司 Accurate hole matching method of centering punch
CN104827060A (en) * 2015-06-04 2015-08-12 浙江日创机电科技有限公司 Guide device of main shaft
US20210054874A1 (en) * 2019-08-20 2021-02-25 Rapid Race Cars, Inc. Bushing assembly

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CN1496293A (en) 2004-05-12
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JP2003211303A (en) 2003-07-29

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