Classifications

• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C3/00—Glass compositions
  • C03C3/04—Glass compositions containing silica
  • C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
  • C03C3/095—Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C4/00—Compositions for glass with special properties
  • C03C4/02—Compositions for glass with special properties for coloured glass
• • C—CHEMISTRY; METALLURGY
  • C03—GLASS; MINERAL OR SLAG WOOL
  • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
  • C03C4/00—Compositions for glass with special properties
  • C03C4/08—Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths
  • C03C4/085—Compositions for glass with special properties for glass selectively absorbing radiation of specified wave lengths for ultraviolet absorbing glass

Definitions

• the present invention relates to a coloured soda-lime.
• Soda-lime glass can be clear or coloured, for example, green, grey or blue in transmission.
• glass is used here in the wide sense and relates to any glass which is likely to contain the following principal glass-forming constituents (in percentages by weight):
• soda-lime glass can have a total percentage by weight of BaO, CaO and MgO greater than 10%, and even greater than 12%.
• This type of glass is very widely used in the field of glazing for automobiles or buildings, for example. It is usually manufactured in the form of a ribbon by the float process. Such a ribbon can be cut into sheets which can then be bent or can undergo treatment to improve their mechanical properties, e.g. a thermal toughening step.
• Illuminant C represents average daylight having a colour temperature of 6700 K. This illuminant is especially useful for evaluating the optical properties of glazing intended for buildings.
• Illuminant A represents the radiation of a Planck radiator with a temperature of about 2856 K. This illuminant describes the light emitted by car headlights and is essentially intended to evaluate the optical properties of glazings intended for automobiles.
• the spectrum locus is closed by a line called the purple boundary which connects the points of the spectrum locus, the coordinates of which correspond to wavelengths of 380 nm (violet) and 780 nm (red).
• the area lying between the spectrum locus and the purple boundary is that available for the trichromaticity coordinates of any visible light.
• Lines may be drawn from point C to the spectrum locus at any desired wavelength and any point lying on these lines may be defined not only by its x and y coordinates, but also as a function of the wavelength corresponding to the line on which it lies and of its distance from point C relative to the total length of the wavelength line. Consequently, the colour of the light transmitted by a coloured glass sheet may be described by its dominant wavelength ( ⁇ D) and its excitation purity (P) expressed as a percentage.
• ⁇ D dominant wavelength
• P excitation purity
• the C.I.E. coordinates of light transmitted by a coloured glass sheet will depend not only on the composition of the glass but also on its thickness.
• all the values of the excitation purity P and the dominant wavelength ⁇ D of the transmitted light are calculated from the spectral specific internal transmissions (SITjJ of a glass sheet 5 mm in thickness with illuminant C from a solid viewing angle of 2°.
• SIT ⁇ e ⁇ E - A '
• a ⁇ is the absorption coefficient (in cm "1 ) of the glass at the wavelength in question and E the thickness (in cm) of the glass.
• SIT ⁇ may also be represented by the formula: where Ij is the intensity of the incident visible light on a first face of the glass sheet, R x is the intensity of the visible light reflected by this face, I 3 is the intensity of the visible light transmitted from the second face of the glass sheet and R 2 is the intensity of the visible light reflected by this second face towards the interior of the sheet.
• TLA total light transmission
• TLA4 the total light transmission measured for a thickness of 4 mm
• the energy distribution E ⁇ is the spectral energy distribution of the sun at 30° above the horizon with an air mass equal to 2 and an inclination of the glazing of 60° relative to the horizontal. This distribution, called “Moon distribution”, is defined in the standard ISO 9050;
• the redox ratio which represents the value of the ratio of weight of atoms of Fe +2 to the total weight of iron atoms present in the glass and is obtained by the formula:
• Fe 2 7total Fe [24.4495 x log(92/ ⁇ 1050 )]/t Fe2O3
• ⁇ 1050 represents the specific internal transmission of the 5 mm thick glass at the 1050 nm wavelength
• Fe203 represents the total iron content expressed in the form of oxide Fe 2 0 3 and measured by X-ray fluorescence.
• Coloured glass can be used in architectural applications and as glazing for railway carriages and motor vehicles.
• glass sheets 4 to 6 mm in thickness are generally used, while in the automotive field thicknesses of 1 to 5 mm are normally employed, particularly for the production of monolithic glazing, and thicknesses of between 1 and 3 mm in the case of laminated glazing, especially for windscreens, two glass sheets of this thickness then being bonded together by means of an interlayer film, generally made of polyvinyl butyral (PVB).
• PVB polyvinyl butyral
• One of the objects of the invention is to provide a soda-lime glass of low light transmission, preferably blue in colour, which enables the unpleasing discolouration of the objects located inside areas enclosed by this glass to be restricted.
• the European patent application EP 0 101 36 20 Al and the international application PCT/EPOl/06861 describe highly selective glasses containing iron with a high redox ratio (Fe 2+ /total iron), and also cobalt and/or chromium and/or vanadium respectively.
• Fe 2+ /total iron cobalt and/or chromium and/or vanadium respectively.
• the invention proposes glass compositions which have all the desired properties and in particular that of a filter for ultraviolet solar radiation.
• the present invention provides a coloured soda-lime glass which comprises the principal glass-forming constituents and colouring agents comprising: ⁇ iron in a quantity which, expressed in weight of the oxide Fe 2 0 3 in relation to the total weight of glass, is greater than or equal to 0.5, and less than or equal to 1.0% (quantity of total iron),
• ⁇ D ⁇ a dominant wavelength in transmission
• a coloured glass according to the invention can have a blue tint, with a wavelength in transmission of less than or equal to 491 nm, which is appreciated by motor vehicle manufacturers, a low light transmission and a low total transmission in the ultraviolet enabling the unpleasing discolouration of the objects located inside areas enclosed by this glass to be restricted.
• cerium in a quantity which, expressed in weight of Ce0 2 in relation to the total weight of glass is greater than or equal to 0.1%, combined with the composition criteria relating to iron, allows a glass to be produced with a wavelength in transmission, light transmission and total transmission in the ultraviolet that meet present criteria relating to aesthetics and energy, especially required by motor vehicle manufacturers.
• Iron is present in the majority of glasses currently on the market, in particular in coloured glasses.
• the presence of Fe 3+ provides the glass with a light abso ⁇ tion of the visible light of short wavelength (410 and 440 nm) and a very high abso ⁇ tion band in the ultraviolet (abso ⁇ tion band centred at 380 nm), while the presence of Fe 2+ ions causes a high abso ⁇ tion in the infrared (abso ⁇ tion band centred at 1050 nm).
• the presence of Fe 3+ gives the glass a slight yellow coloration, generally regarded as not very pleasing, while ferrous, Fe 2+ , ions give a pronounced blue-green coloration.
• a strong concentration of Fe 2+ in the glass therefore allows the energy transmission TE to be reduced and a pleasing coloration to be provided.
• the presence of iron in the bath of molten glass results in an abso ⁇ tion of infrared radiation which can hinder heat diffusion in the glass production furnace, and therefore make this production more difficult.
• the concentration of iron increases, the light transmission of the glass decreases.
• the energy and optical properties of a glass, in particular its colour, its light transmission and its total transmission in the ultraviolet result from a complex interaction between its components. The behaviour of components of the glass depends on their redox state and therefore on the presence of other components which can influence this redox state. It has been found that the glass as defined in the claims enables aesthetic criteria (colour) and optical/energy criteria (light transmission and total transmission in the ultraviolet) to be responded to by easily controlling its composition, particularly in terms of iron and cerium.
• the quantity of total iron is less than or equal to 0.90%, and preferably less than or equal to 0.89%. This facilitates the transition of the production of clear glass to the production of coloured glass.
• the quantity of total iron is at least 0.7% or even at least 0.75%. This promotes not only the formation of a colour that is pleasing to the eye, but also the formation of a low light transmission as well as a low energy transmission.
• the glass according to the invention comprises ferrous iron in a quantity which, expressed in weight of atoms of Fe 2+ in relation to the total weight of iron atoms present in the glass, lies in the range of between 20 and 65%, preferably between 35 and 55%, and advantageously between 40 and 50%. Such a ratio enables a glass to be obtained that combines a good selectivity with a low transmission in the ultraviolet.
• the glass according to the invention comprises cerium in a quantity which, expressed in weight of Ce0 2 in relation to the total weight of glass, is greater than 0.15%, preferably greater than 0.25%, in order to restrict as far as possible the unpleasing discoloration of objects located inside areas enclosed by the glass according to the invention under the effect of ultraviolet solar radiation.
• the glass according to the invention preferably comprises cerium in a quantity which, expressed in weight of Ce0 2 in relation to the total weight of glass, is less than 1.0%, preferably less than or equal to 0.5%.
• cerium when present in too large a quantity, can cause the dominant wavelength to shift towards green and yellow, which is contrary to the preferred tint.
• the invention advantageously combines a high redox ratio with a quantity of cerium which enables the desired properties to be provided without the aesthetic aspect of the glass being impaired.
• the glass according to the invention comprises a quantity of titanium which, expressed in weight of Ti0 2 in relation to the total weight of glass, is greater than or equal to 0% and less than 0.2%, and preferably less than 0.15%, or even less than 0.10%.
• a high content of Ti0 2 poses the risk of imparting an unwanted yellow coloration.
• Ti0 2 will only be contained in the glass as a result of the presence of impurities, with no intentional addition.
• the glass according to the invention can contain one or more of the following colouring agents in addition to those already mentioned.
• the glass according to the invention comprises cobalt in a quantity which, expressed in weight of Co in relation to the total weight of glass, is greater than 75 ppm, and even greater than 100 ppm.
• the quantity of cobalt is less than or equal to 350 ppm, and advantageously less than or equal to 250 ppm.
• a quantity of cobalt that is too high can in fact impair the selectivity of the glass.
• the glass according to the invention comprises the principal glass-forming constituents and colouring agents, the colouring agents consisting essentially of Fe, Ce and Co according to at least one of the ranges mentioned above. Ti may possibly be added to this composition.
• the glass according to the invention comprises the principal glass-forming constituents and colouring agents, the colouring agents consisting of Fe, Ce and Co according to at least one of the ranges mentioned above. Ti may possibly be added to this composition.
• the glass comprises chromium in a quantity which, expressed in weight of Cr 2 0 3 in relation to the total weight of glass, is at least 5 parts per million (ppm).
• the glass can comprise chromium in a quantity that is greater than or equal to 50 ppm, and even greater than or equal to 100 ppm.
• the quantity of chromium is less than 1000 ppm, and advantageously less than or equal to 500 ppm.
• the glass according to the invention comprises the principal glass-forming constituents and colouring agents, the colouring agents consisting essentially of Fe, Ce, Co and Cr according to at least one of the ranges mentioned above. Ti may possibly be added to this composition.
• the glass according to the invention comprises the principal glass-forming constituents and colouring agents, the colouring agents consisting of Fe, Ce, Co and Cr according to at least one of the ranges mentioned above. Ti may possibly be added to this composition.
• the glass according to the invention comprises vanadium in a quantity which, expressed in weight of V 2 0 5 in relation to the total weight of glass, is less than 1000 ppm, and advantageously less than 500 ppm. In some cases, V 2 0 5 will only be contained in the glass as a result of the presence of impurities, with no intentional addition.
• the light transmission TLA4 of the coloured glass according to the invention lies in the range of between 15 and 55%, preferably between 20 and 45%, and advantageously between 25 and 35%. This makes this glass well suited for use, for example, as glazing for motor vehicles, in particular for side glazing, rear-view windows, roof glazing or also opening roofs.
• the total transmission in the ultraviolet (TUV4) of the coloured glass according to the invention is preferably less than or equal to 30%, but can be less than or equal to 25%, and advantageously less than or equal to 20%.
• TUV4 help to prevent the unpleasing discoloration of objects located in areas enclosed by such a glass and exposed to ultraviolet solar radiation.
• the coloured glass according to the invention has an energy transmission TE4 of less than 45%, preferably less than 35%, and advantageously less than 25%.
• a low energy transmission helps limit the temperature increase in the internal area enclosed by the glass according to the invention, such as a building or motor vehicle, during exposure to the sun.
• the glass according to the invention preferably has a selectivity greater than 1.0, preferably greater than 1.1.
• a high selectivity is advantageous both for applications in motor vehicles and in architectural applications, since it helps limit the temperature increase associated with solar radiation, and thus increase the thermal comfort of occupants of the vehicle or building while providing high natural illumination and visibility through the glazing.
• ⁇ D its dominant wavelength in transmission ⁇ D is less than or equal to 489 nm. This corresponds to a glass whose colour in transmission is generally tinted blue, which is pleasing to the human eye and is highly appreciated commercially, in particular for glazing for motor vehicles. It is advantageous if the glass has a ⁇ D of less than or equal to 487 nm.
• the excitation purity in transmission of the glass according to the invention is preferably greater than 10%, and preferably greater than 15%. This corresponds to a pronounced tint, which is commercially desirable. In some cases, the excitation purity in transmission can be greater than or equal to 20%, and even greater than 25%.
• the glass according to the invention can comprise less than 200 parts per million (ppm), preferably less than 100 ppm, of nickel, expressed in weight of NiO in relation to the total weight of glass.
• ppm parts per million
• nickel can impair the selectivity of the glass containing it, since it does not absorb light in the infrared range, which results in a significant energy transmission value. In addition, it gives the glass a yellow coloration.
• the presence of nickel can cause difficulties in the production of glass (formation of sulphides, inclusions of nickel in the glass).
• the glass according to the invention is free of nickel as colouring agent.
• the glass according to the invention comprises less than
• Manganese in the form of Mn0 2 has an oxidising character which can modify the redox state of the iron and induce a green hue.
• the glass according to the invention comprises more than 2% by weight of magnesium oxide MgO in relation to the total weight of glass.
• MgO magnesium oxide
• the glass according to the invention comprises less than 30 parts per million of selenium, preferably less than 20 parts per million by weight of Se in relation to the total weight of glass.
• selenium as colouring agent can promote a low light transmission, but if present in too large a quantity, it can give the glass an unwanted pink or red coloration.
• the colouring agents are present in a quantity corresponding to the following proportions (expressed as a percentage of the total weight of glass in the form indicated):
• This glass preferably has the following optical properties:
• the colouring agents are present in a quantity corresponding to the following proportions (expressed as a percentage of the total weight of glass in the form indicated):
• This glass preferably has the following optical properties: TLA4 25 - 40%
• the glass according to the invention comprises the principal glass-forming constituents and colouring agents, the colouring agents consisting essentially of Fe, Ce, Co, Cr and Se according to at least one of the ranges mentioned above. Ti may possibly be added to this composition.
• the glass according to the invention comprises the principal glass-forming constituents and colouring agents, the colouring agents consisting of Fe, Ce, Co, Cr and Se according to least one of the ranges mentioned above. Ti may possibly be added to this composition.
• the glass according to the invention does not contain fluorinated compounds, or at least if these do not constitute more than 0.2% by weight of F in relation to the glass. These compounds in fact generate furnace discharges which are harmful to the environment and are, moreover, corrosive with respect to the refractory materials which line the inside of the production furnace.
• the coloured glass according to the invention preferably forms a glazing for motor vehicles. It may, for example, be advantageously used for side glazing or rear-view windows of a vehicle or roof glazing or opening roofs.
• the glass according to the invention may be coated with a layer.
• this can be a layer of metal oxides, which reduce the temperature increase resulting from solar radiation and consequently the temperature increase inside the passenger compartment of a vehicle using such glass as glazing.
• the glasses according to the invention can be manufactured by conventional processes. As batch materials, it is possible to use natural materials, recycled glass, slag or a combination of these materials.
• the colouring agents are not necessarily added in the form indicated, but this manner of giving the amounts of colouring agents added in equivalents in the forms indicated corresponds to standard practice.
• iron is added in the form of red iron oxide
• cobalt is added in the form of hydrated sulphate, such as CoS0 4 7H 2 0 or CoS0 4 -6H 2 0
• chromium is added in the form of dichromate such as K 2 Cr 2 0 7 .
• Cerium is often introduced in oxide or carbonate form, and vanadium in the form of vanadium oxide or sodium vanadate.
• Selenium when present, can be added in elemental form or in selenite form such as Na 2 Se0 3 or ZnSe0 3 .
• Table I specifies by way of non-restrictive indication the base composition of the glass. It should be understood that a glass with the same optical and energy properties can be obtained with a base composition having amounts of oxides lying within the ranges of percentages by weight given at the beginning of the present description.
• the glasses according to the examples comprise less than 100 parts per million (ppm) of NiO, less than 500 ppm of Mn0 2 and, unless specified otherwise, less than 3 ppm of Se, less than 0.1% of Ti0 2 and more than 2% of MgO.
• ppm parts per million
• the following table gives the concentrations of the components, the optical and energy properties of glasses according to the invention.
• the concentrations are determined by X-ray fluorescence of the glass and are converted into the indicated molecular state.

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• 2002
  • 2002-12-05 WO PCT/EP2002/013965 patent/WO2003051786A1/en not_active Ceased
  • 2002-12-05 EP EP02804884A patent/EP1453766A1/en not_active Withdrawn
  • 2002-12-05 AU AU2002356642A patent/AU2002356642A1/en not_active Abandoned
  • 2002-12-05 JP JP2003552678A patent/JP4459623B2/ja not_active Expired - Fee Related
  • 2002-12-05 US US10/498,671 patent/US7504350B2/en not_active Expired - Fee Related
  • 2002-12-13 MY MYPI20024670A patent/MY141256A/en unknown

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