WO2003016137A1 - Dual station applicator wheels for filling cavities with metered amounts of particulate material - Google Patents

Dual station applicator wheels for filling cavities with metered amounts of particulate material Download PDF

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Publication number
WO2003016137A1
WO2003016137A1 PCT/US2002/025730 US0225730W WO03016137A1 WO 2003016137 A1 WO2003016137 A1 WO 2003016137A1 US 0225730 W US0225730 W US 0225730W WO 03016137 A1 WO03016137 A1 WO 03016137A1
Authority
WO
WIPO (PCT)
Prior art keywords
filling
wheel
vacuum
cavities
cavity
Prior art date
Application number
PCT/US2002/025730
Other languages
English (en)
French (fr)
Inventor
Barry S. Smith
Steve Spiers
Jeremy Straight
Janet L. Thompson
Ahmet Ercelebi
Martin T. Garthaffner
Lisa Rogers
Original Assignee
Philip Morris Products, S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/931,376 external-priority patent/US6837281B2/en
Application filed by Philip Morris Products, S.A. filed Critical Philip Morris Products, S.A.
Priority to EP02794885A priority Critical patent/EP1427634B1/en
Priority to DE60239688T priority patent/DE60239688D1/de
Priority to BRPI0212003-8B1A priority patent/BR0212003B1/pt
Priority to JP2003521078A priority patent/JP4290000B2/ja
Priority to AT02794885T priority patent/ATE504497T1/de
Publication of WO2003016137A1 publication Critical patent/WO2003016137A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0204Preliminary operations before the filter rod forming process, e.g. crimping, blooming
    • A24D3/0212Applying additives to filter materials
    • A24D3/0225Applying additives to filter materials with solid additives, e.g. incorporation of a granular product
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0295Process control means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/36Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
    • B65B1/363Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods with measuring pockets moving in an endless path
    • B65B1/366Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods with measuring pockets moving in an endless path about a horizontal axis of symmetry

Definitions

  • the present invention generally relates to methods and apparatus for accurately delivering precisely metered amounts of particulate material from dual station applicator wheels in a repetitive manner during high speed manufacture of particulate-filled articles of manufacture, and more particularly to precise and repetitive delivery of granular carbon from dual station applicator wheels into spaces presented during the manufacture of plug-space-plug cigarette filters.
  • Certain articles of manufacture such as carbon cigarette filters, individual- sized packets of granular food products or condiments, capsuled pharmaceuticals, ammunition and the like require repetitive placement of precisely metered charges of particulate matter at some location along the production-line procession of the articles.
  • articles of manufacture such as carbon cigarette filters, individual- sized packets of granular food products or condiments, capsuled pharmaceuticals, ammunition and the like require repetitive placement of precisely metered charges of particulate matter at some location along the production-line procession of the articles.
  • U.S. Patent No. 5,875,824 which is incorporated by reference herein in its entirety, discloses a method and apparatus for delivering predetermined amounts of material, wherein a single metering wheel receives discrete amounts of material from a supply chute, with the discrete amounts of material being transferred from the metering wheel to a transfer wheel, and from the transfer wheel into spaces along a filter rod.
  • the pockets for receiving the particulate material in the transfer wheel must be larger than the pockets in the metering wheel. This arrangement makes it difficult to achieve 100% fill of the cavities in the article receiving particulate material from the transfer wheel.
  • granular particles of carbon are drawn from a chute in communication with a reservoir into pockets on a rotating metering wheel.
  • the rim of the metering wheel includes a plurality of equally spaced-apart pockets, each of which is defined by a radially directed, conical bore and a discrete screen at the base of the conical bore.
  • the conical bore is convergent in the radially inward direction.
  • a radially directed channel within the rim of the metering wheel communicates a backside of the screen with the interior of the metering wheel.
  • a vacuum can be communicated from a stationary vacuum plenum in the interior of the metering wheel through the radial channel and screen such that any granular particles of the carbon that are adjacent the pocket in the metering wheel will be drawn into the conical bore of the pocket until it is filled.
  • An embodiment of the invention provides a method and apparatus for inserting granular particles of carbon or other materials into cavities defined in an article or plurality of articles, such as a cigarette filter rod, with the cavities being spaced at predetermined intervals.
  • the cavities are spaced along the filter rod between filter components.
  • the method and apparatus could include inserting particles or granules of other materials such as pharmaceuticals into cavities spaced along an article or in discrete articles such as individual capsules.
  • Filling systems are provided adjacent upstream and downstream rotating applicator wheels each having spaced apart pockets that may be connected to a central stationary vacuum.
  • the rotating wheels include pockets spaced around their outer surfaces, and a perforated metal band or screen which is clamped against the internal circumferential surface of the rotating wheels by a flexible segmented ring.
  • the flexible segmented ring rotates with the wheel and has openings therethrough that coincide with the pockets around the outer surface of each rotating wheel.
  • Each of the pockets is provided with a rectangular shape, extending inwardly until terminating at the perforated band or screen that is clamped against the inner circumference of the rotating wheel.
  • a stationary or rotatable vacuum plenum is provided in a drum radially inwardly from each rotating wheel and extending along an arc having a length coinciding with the distance between a point at which it is desired to provide vacuum to a pocket to draw in particles and a point at which it is desired to release the vacuum so that the particles can be released from the pocket into cavities traveling adjacent the periphery of the applicator wheels along a longitudinal path of travel.
  • the filling system adjacent to each rotating wheel includes a vertical drop chute with a height that is determined such that the particles accelerate under gravity through the drop chute and are traveling at approximately the surface speed of the rotating wheels when the particles enter the filling chamber.
  • the filling chamber includes openings at the top to receive the particles from the vertical drop chute, at the bottom so that excess particles can drop out of the bottom of the filling chamber to be captured and recycled, and on the side of the filling chamber facing the rotating wheel.
  • the side of the filling chamber opposite from the rotating wheel is provided with air inlets to allow cross air flow through the filling chamber and into the pockets of the rotating wheel.
  • Each filling chamber can also be provided with optional deflector vanes to assist in deflecting the particles into the wheel pockets.
  • a scraper can be provided at the bottom of the filling chamber to scrap the outer surface of the wheel, thereby ensuring that each wheel pocket is accurately filled.
  • a stationary air jet can also be provided inside the stationary vacuum plenum at a position adjacent the end of the vacuum plenum in the direction of rotation of the rotating wheel. The air jet directs a blast of air radially outwardly to assist in rapidly emptying each pocket of the rotating wheel as it rotates past the end of the vacuum plenum.
  • the cavities to be filled with the granules or particles are passed underneath each rotating applicator wheel and their movement is synchronized with the movement of the rotating wheels so that each cavity to be filled coincides with a pocket on the outer surface of each rotating wheel.
  • a vacuum rail for conveying the article or articles having the cavities to be filled can also be provided.
  • the material in which the cavities are formed can be porous material that allows the vacuum from the vacuum rail to create a negative pressure in the cavities.
  • An example of such a porous material is the paper plug wrap used in forming cigarette filter rods.
  • the vacuum rail can also be provided with separate chambers having higher and lower amounts of vacuum such that a chamber having the higher vacuum coincides with the cavity that is being filled with particles from the rotating wheel, while the other areas of the article coincide with the chambers having lower vacuum.
  • the use of a high vacuum section in the vacuum rail at the point of particle transfer, and low vacuum at other points allows for quicker transfer of particles at the transfer point without having to adjust the rate at which the cavities are moved underneath the rotating wheel.
  • Both the upstream and downstream applicator wheels meter the particles and transfer the particles to cavities traveling underneath the wheels.
  • the upstream wheel initially deposits a portion of the granular material into each cavity, and at the point of transfer from the upstream applicator wheel to the cavities, relatively high vacuum is applied to the cavities from below to draw in and affect transfer of the particulate material. The remaining portion of particulate material necessary for 100% cavity fill is transferred from the downstream applicator wheel to the partially filled cavities.
  • relatively high vacuum is also applied at the point of transfer of the particulate material into the partially filled cavities, but such vacuum is applied at the upper sides of the cavity. Application of vacuum in this manner is instrumental in achieving approximately 100% fill of each cavity.
  • Figure 1 is a diagrammatic side elevational view of a high speed apparatus that includes dual station applicator wheels for filling cavities with metered amounts of particulate material;
  • Figure 2 is a sectional view taken along line 2-2 of Figure 1 ;
  • Figure 3 is a fragmental perspective view illustrating partially and completely filled cavities
  • Figure 4 is a sectional view taken along line 4-4 of Figure 1 ;
  • Figure 5 is a sectional view taken along line 5-5 of Figure 1 ;
  • Figure 6 is a sectional view taken along line 6-6 of Figure 1 ;
  • Figure 7 is a sectional view taken along line 7-7 of Figure 1 ;
  • Figure 8 is a sectional view taken along line 8-8 of Figure 1 ;
  • Figure 9 is a sectional view taken along line 9-9 of Figure 1 ;
  • Figure 10 is a sectional view illustrating an alternate embodiment of the present invention wherein the upstream and downstream filling stations each include a pair of side-by-side applicator wheels;
  • Figure 11 illustrates a system for producing cigarette filter rods having two particle insertion points
  • Figure 12 illustrates a single particle inserter including a vertical drop chute, a filling chamber, a rotating wheel around a stationary vacuum manifold, and a vacuum rail for transporting an article with cavities to be filled.
  • the present invention provides a system useful for transferring accurately metered volumes of particles to cavities in an article or articles being produced at a high rate during mass production of the articles.
  • the system includes upstream and downstream applicator wheels each of which rotates around a central stationary drum or vacuum plenum defining at least one vacuum chamber.
  • a series of pockets are defined along an outer circumferential surface of each rotating applicator wheel between the outer periphery of the wheel and a perforated band or screen that is clamped against the inner periphery of the wheel, to both accurately meter and transfer predetermined amounts of granules or particles into cavities of one or more articles.
  • Accurate metering and transfer of particles is achieved through the use of dual filling stations each of which includes a filling system that uses gravitational acceleration of the particles and cross air flow to achieve rapid filling of the pockets in each rotating applicator wheel, and a vacuum rail for transporting the article or articles that is used in conjunction with an air jet located inside each rotating wheel to ensure rapid emptying of the pockets in the rotating wheel and accurate filling of the cavities in the article moved along the vacuum rail.
  • the drawings illustrate an assembly line for producing cigarette filter rods of spaced apart cellulose acetate plugs with cavities therebetween filled with particulate material and surrounded by plug wrap.
  • the paper wrapped around the filter rod is left open at the top side of the filter rod as the filter rod passes by dual filling stations.
  • Particles and granules of carbon are inserted into the spaced cavities along the filter rod through the openings on the top side of the filter rod as the rod passes under the filling stations.
  • a first upstream filling station can be used for partially fill or completely fill a cavity, and then a second downstream filling station can top off the partially filled cavity or a filled cavity that has been compacted, or in which the particles have settled between the first and second filling station.
  • Figure 1 illustrates a diagrammatic side elevational view of high speed machinery 10 that includes dual station applicator wheels for filling cavities with metered amounts of particulate material in the manufacture of cigarette filter rods.
  • spaced apart plugs 12 of cellulose acetate are secured to plug wrap paper 14 by glue deposited onto paper 14 at glue applicator 16.
  • a Molins double action plug tube combiner well known in the industry, may be used to establish a procession of plugs in registered spaced apart relationship onto the plug wrap paper 14.
  • the paper 14 is partially wrapped around the spaced apart plugs 12 but left open at the top side to thereby form spaces or cavities 18 between adjacent plugs traveling along a longitudinal path through the machinery 10.
  • Upstream and downstream applicator wheels 20, 22 function to supply discrete portions of particulate material such as carbon 24 into the cavities 18, as explained more fully below. After the cavities are filled with the particulate material, the paper 14 is folded and glued in place around the cellulose acetate plugs and the filled cavities therebetween.
  • a portion of the particulate material 24 is deposited into each of the cavities 18 as they travel past the upstream applicator wheel 20.
  • the applicator wheel 20 forms part of the first filling station and the wheel includes pockets 34 that receive carbon material 24 from a carbon chute 36.
  • the carbon chute is supplied with carbon from a hopper 38. Vacuum is applied to the inner bottom surface of each pocket on the applicator wheel as the pockets travel past the carbon chute 36, and the carbon is thereby drawn into each of the pockets 34.
  • pressure is applied to urge the carbon out of pocket into the cavity.
  • the first applicator wheel 20 is constructed and arranged to partially fill each cavity 18 with carbon sufficient to fill the cavity approximately 30 to 60%, usually about 50%. Such partial fill is shown best in Figure 6.
  • the filter rod assembly comprising the spaced apart cellulose acetate plugs 12 secured to the plug wrap 14 together with the partially filled cavities 18 travels in a downstream direction being pulled downstream by the downstream garniture belt 28.
  • Low vacuum 40 is applied to the underside of this assembly as it travels from the first upstream applicator wheel 20 to the second downstream applicator wheel 22 where the remainder of each cavity is filled with carbon 24.
  • the second applicator wheel 22 forms part of the second filling station and is similar in construction to applicator wheel 20.
  • the remaining carbon necessary to completely fill the cavity is transferred from the pockets to the cavities by pressure applied to the underside of each pocket at its transfer location and also by high vacuum applied to the cavity.
  • the application of high vacuum is directed to the top side of the cavity on the outside of the plug wrap and such application functions to hold the carbon within the cavity for approximately 100% cavity fill.
  • the plug wrap filter paper 14 Upon moving past the second downstream applicator wheel 22 the plug wrap filter paper 14 is folded around the filled cavities 18 and cellulose acetate plugs 12 in a pre-exit folder 48, as shown in Figure 8. Ultimately, the filled cavities and cellulose acetate plugs pass through an exit folder 50 where the paper 14 is almost completely folded around the plugs and filled cavities except for an upstanding glue flap portion of the plug wrap. Glue is applied to the flap at station 52 and the flap is folded down to thereby produce a cylindrical filter rod comprising spaced apart plugs 12 and carbon filled cavities 18 with plug wrap 14 wrapped around the plugs and cavities and glued in place. Front and rear vacuum folders 50 cause air flow to occur down through folders 50 by drawing air through the plug wrap. This downstream air flow maintains the 100% fill in cavities 18.
  • Figure 10 shows an alterative embodiment 10A where each filling station includes side by side applicator wheels to thereby accommodate parallel paths of travel for simultaneous manufacture of two filter rods.
  • each filling station includes side by side applicator wheels to thereby accommodate parallel paths of travel for simultaneous manufacture of two filter rods.
  • duplicate lines are formed, but otherwise each path of travel is the same as described above.
  • Machinery 10, 10A also includes a first upstream sensor 60 at a location just upstream of the first applicator wheel 20 for adjusting the phase of the wheel with respect to the appearances of the cavities 18 at the sensor location.
  • a second sensor 62 is positioned just upstream of the downstream applicator wheel 22 to likewise adjust the phase of the second applicator wheel to precisely correspond with the phase of the arrival of the cavities 18 between the cellulose acetate plugs 12 approaching the nip of the second applicator wheel.
  • the present invention utilizes two or more applicator metering wheels such that the upstream metering wheel 20 effects partial filling of the cavities while the downstream applicator wheel 22 completes the filling operation so as to maximize the percent fill of the cavities on a constant basis.
  • This arrangement enhances machine speed operation and also provides the capacity to include different adsorbents in the same cavity of plug-space-plug filter constructions.
  • the pockets 34 of the first upstream applicator wheel 20 may be charged with one adsorbent while the pockets of the downstream applicator wheel 22 may be charged with a totally different adsorbent to thereby produce an adsorbent combination in each cavity.
  • the present invention provides arrangements of how much and from where vacuum is drawn at and about the upstream and downstream applicator wheels to thereby completely fill the cavities between the cellulose acetate plugs while avoiding ricochet and/or escape of the adsorbent particles being charged into the cavities.
  • the partially filled pockets and plugs enter a garniture section that is configured to draw elevated vacuum from along the sides of the folded-open plug wrap. As explained above, vacuum is not drawn from beneath the plug wrap. The elevated drawing of vacuum along the sides promotes a speedy and clean transfer of carbon from the pockets 34 of second metering wheel 22 to the partially filled cavities 18, and promotes retention while minimizing scatter of the particulate 24. Soon after passing through the nip, the procession of plugs enters a top folder garniture portion, wherein a lesser ( ⁇ 30 millibars) vacuum is drawn in the same manner along the sides instead of from below.
  • Machinery 10, 10A also includes a master drive system (not shown) that operates the following: the drive units of the plug hoppers and the first garniture belt 26; the motor of the spacer drum; the drive units of the upstream and downstream applicator metering wheels 20; 22; the second garniture belt 28; and a cutter head for severing the continuous filter rod into desired lengths.
  • a master drive system (not shown) that operates the following: the drive units of the plug hoppers and the first garniture belt 26; the motor of the spacer drum; the drive units of the upstream and downstream applicator metering wheels 20; 22; the second garniture belt 28; and a cutter head for severing the continuous filter rod into desired lengths.
  • aspects include adjusting the speed of the second belt 28 to achieve desired rod output of the system and determining speeds of all other units relative to that desired, second belt speed. Furthermore, the first belt 26 is driven slightly less than ( ⁇ 0.07%) or equal to the speed of the second tube belt 28 so as to avoid bunching of the rod under construction.
  • a cutter head (not shown) is adjustable in phase to maintain registration of the cut respective to internal plug structure. Sensors 60, 62 adjacent the metering wheels allow for adjustment of the phase of each metering wheel relative to the phase of passing plugs, as explained above.
  • the invention provides a system useful for transferring accurately metered volumes of particles to cavities in an article or articles being produced at a high rate during mass production.
  • the system includes a single wheel that rotates around a central stationary drum defining at least one vacuum chamber.
  • a series of pockets are defined along an outer circumferential surface of the rotating wheel between the outer periphery of the wheel and a perforated band or screen that is clamped against the inner periphery of the wheel, to both accurately meter and transfer predetermined amounts of granules or particles into cavities of one or more articles.
  • Accurate metering and transfer of particles is achieved through the use of a combination ' of features that include a filling system that uses gravitational acceleration of the particles and cross air flow to achieve rapid filling of the pockets in the rotating vacuum wheel, and a vacuum rail for transporting the article or articles that is used in conjunction with an air jet located inside the rotating wheel to ensure rapid emptying of the pockets in the rotating wheel and accurate filling of the cavities in the article moved by the vacuum rail.
  • FIG 11 Another embodiment according to the invention is shown in Figure 11 which illustrates an assembly line for producing cigarette filter rods.
  • a hopper section delivers a filter rod with a filter component - empty cavity - filter component to a downstream section where two filling stations are shown.
  • the paper wrapped around the filter rod is left open at the top side of the filter rod as the filter rod passes by the filling stations.
  • Particles or granules of carbon are inserted into the spaced cavities along the filter rod through the openings on the top side of the filter rod as the rod passes under the insertion stations.
  • a first insertion station can be used to partially fill or completely fill a cavity, and then the second insertion station can top off the partially filled cavity or a filled cavity that has been compacted, or in which the particles have settled between the first and second insertion stations.
  • a cleaning system removes scattered particles from the surface of the filter components spaced in between the particle filled cavities.
  • the paper that has been left open at the top of the filter rod is folded over the filter components and particle filled cavities and glued and sealed to complete the filter rod.
  • This layout is familiar to those of ordinary skill in the pertinent art, such as a GC apparatus from Hauni-Korber AG of Hamburg, Germany. This is described in ' US 5,875,824 which is incorporated by reference in its entirety for all usefull purposes.
  • a vacuum wheel 200 includes an outer rotating wheel 204 and a stationary central drum 100 defining at least one stationary vacuum plenum 110.
  • a vacuum is maintained in vacuum plenum 110 through vacuum ports 120, 122.
  • a stationary air jet 130 can also be provided in the central stationary drum 100, adjacent one end of the vacuum plenum in the direction of rotation of the rotating wheel 204.
  • the vacuum plenum 110 extends along an arc for a length corresponding to the distance between a point A where particles are provided to a pocket 210 in the outer rotating wheel 204, and a point B where the vacuum holding particles in the pocket 210 is released so that the particles can be filled into a cavity 7 in an article 305 that is being transported underneath the rotating wheel 204 by a vacuum rail 405.
  • a filling system is provided adjacent the outer circumferential surface of rotating wheel 204 in order to direct granular particles into the pockets 210 of rotating wheel 204.
  • the filling system includes a vertical drop chute 400 and a filling chamber 300. Granules or particles 410 fall through the vertical drop chute between guide vanes 402.
  • the vertical drop chute preferably has a length such that particles entering the filling chamber 300 from the vertical drop chute 400 are traveling at a speed approximately the same as the surface speed of rotating wheel 204. This feature increases the likelihood of a complete filling of the pockets 210 without undesirable pulverization of the particles.
  • Rotating wheel 204 includes spaced-apart pockets 210 that are generally rectangular in shape and milled inwardly from an outer circumferential surface of rotating wheel 204 to an inner circumferential surface terminating at a perforated band or screen 214.
  • the perforated band or screen 214 is clamped against the inner circumferential surface of rotating wheel 204 by a flexible segmented clamp ring 220.
  • the segmented clamp ring 220 is provided with spaced openings 222 that coincide with the pockets 210 in the outer rotating wheel 204.
  • a vacuum is created in the pocket as a result of the connection between the central stationary vacuum plenum 110 and the pocket through an opening 222 in segmented clamp ring 220 and through the perforated band or screen 214.
  • the vacuum is maintained in the pocket 210 as the rotating wheel 204 continues to rotate until the pocket is in line with position B, as shown in Figure 12.
  • the pocket is no longer connected to the vacuum plenum 110 through a corresponding opening 222 in segmented clamp ring 220.
  • an air jet 130 can also be provided in the central stationary drum 100 as shown in Figure 12. Clockwise rotation of outer wheel 204 moves a pocket 210 from radial alignment with central vacuum plenum 110 to radial alignment with the air jet 130.
  • the air jet 130 provides a blast of air through an opening 222 in segmented clamp ring 220, and through the perforated band 214 to assist in emptying particles from the pocket 210.
  • Granules or particles 410 dropping from the vertical drop chute 400 into filling chamber 300 can be deflected toward the pockets 210 in rotating wheel 204 by deflector guide vanes 340.
  • the vacuum that is pulled through the pockets 210 positioned along the side 304 of filling chamber 300 also results in a cross air flow through the filling chamber 300 as air is sucked in through inlets 320 on the opposite side 308 of filling chamber 300.
  • the cross air flow through filling chamber 300 and deflector vanes 340 assists filling of each pocket 210 with the granules or particles 410 as wheel 204 rotates clockwise in Figure 12.
  • a scraper 360 can also be provided near the bottom 306 of filling chamber 300 and in contact with the outer circumferential surface 202 of rotating wheel 204. The scraper 360 removes excess particles from the outer circumferential surface 202 of rotating wheel 204, to thereby provide a desired amount of particles in each of the pockets 210.
  • the excess particles drop from the bottom 306 of filling chamber 300, and
  • each pocket 210 rotates clockwise past the bottom of the filling chamber 300, the granules or particles 410 are retained within the pocket as a result of the vacuum from vacuum plenum 110 until the pocket 210 reaches position B, as shown in Figure 12.
  • the vacuum from central vacuum plenum 110 is no longer communicated through segmented clamp ring 220 to the pocket, and the air jet 130 provides a burst of air to empty the particles from the pocket 210.
  • a cavity 70 in article 305 passes underneath the rotating wheel 204 in synchronization with the pockets 210 such that the cavity 70 is aligned with a pocket 210 when the particles are emptied from the pocket by air jet 130.
  • the cavity 70 is defined by a porous material such as the paper in a cigarette filter rod, a vacuum can be applied at this point below the cavity 70 in order to assist in filling the cavity with particles from the pocket 210.
  • the vacuum rail 405 provided below the article 305 having cavities 70 can include one or more chambers having relatively higher vacuum 440 and use one or more chambers having relatively lower vacuum 420.
  • the high vacuum chamber 440 can be positioned to align with the pocket 210 that is being emptied of particles 410.
  • Auxiliary air flow around the article 305 can also be provided by lower vacuum chambers along vacuum rail 405 in order to ensure that any excess particles are cleaned from the surface of the article 305.
  • the communication of vacuum from vacuum chamber 440 to the cavity 70 passing beneath the air jet 130 contributes to a positive withdrawal of granules or particles 410 from the pocket 210 of wheel 204 into the cavity 70.
  • the vacuum positively retains the granules or particles in the cavity 70 as well as clearing any loose particles from the external surfaces of the article 305.
  • the filter rod can be completed after filling each cavity 70 with particles by the application of an adhesive along edge portions of the filter wrap defining the cavities 70.
  • the filter wrap is then sealed as the filter rod continues downstream from the point at which each cavity is filled.
  • the present invention may be practiced by embodiments other than the above-described embodiments, which have been presented for purposes of illustration and not of limitation.
  • the device and methodologies embodied in the above-described embodiments are adaptable to delivering various types of particulate or granular material and could be used in applications other than the filling of portions of cigarette filters.
  • the device is readily adaptable to the filling of pharmaceutical doses, or the repetitive displacement of powdered food stuffs or other powdered, granular or particulate products into discrete packaging or containers.

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Mechanical Engineering (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
  • Basic Packing Technique (AREA)
  • Coating Apparatus (AREA)
  • Supply Of Fluid Materials To The Packaging Location (AREA)
  • Purses, Travelling Bags, Baskets, Or Suitcases (AREA)
  • Confectionery (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
PCT/US2002/025730 2001-08-17 2002-08-14 Dual station applicator wheels for filling cavities with metered amounts of particulate material WO2003016137A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP02794885A EP1427634B1 (en) 2001-08-17 2002-08-14 Dual station applicator wheels for filling cavities with metered amounts of particulate material
DE60239688T DE60239688D1 (de) 2001-08-17 2002-08-14 Doppelstation-auftragsräder zum füllen von kavitäten mit dosierten mengen von partikelförmigen stoffen
BRPI0212003-8B1A BR0212003B1 (pt) 2001-08-17 2002-08-14 Aparelho e processo para encher cavidades espaçadas entre si com material particulado e aparelho, processo e sistema para encher pelo menos uma cavidade em um artigo com material granular ou particulado
JP2003521078A JP4290000B2 (ja) 2001-08-17 2002-08-14 計量された量の粒子材料で空洞を充填するデュアルステーションアプリケータホイール
AT02794885T ATE504497T1 (de) 2001-08-17 2002-08-14 Doppelstation-auftragsräder zum füllen von kavitäten mit dosierten mengen von partikelförmigen stoffen

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US09/931,376 US6837281B2 (en) 2001-08-17 2001-08-17 Apparatus and method for filling cavities with metered amounts of granular particles
US09/931,376 2001-08-17
US40035302P 2002-07-31 2002-07-31
US60/400,353 2002-07-31

Publications (1)

Publication Number Publication Date
WO2003016137A1 true WO2003016137A1 (en) 2003-02-27

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Family Applications (1)

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PCT/US2002/025730 WO2003016137A1 (en) 2001-08-17 2002-08-14 Dual station applicator wheels for filling cavities with metered amounts of particulate material

Country Status (7)

Country Link
EP (1) EP1427634B1 (ja)
JP (1) JP4290000B2 (ja)
AT (1) ATE504497T1 (ja)
BR (1) BR0212003B1 (ja)
DE (1) DE60239688D1 (ja)
PL (1) PL202126B1 (ja)
WO (1) WO2003016137A1 (ja)

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005032286A2 (en) 2003-09-12 2005-04-14 R.J. Reynolds Tobacco Company Method and apparatus for incorporating objects into cigarette filters
EP1698241A1 (de) 2003-04-03 2006-09-06 Hauni Maschinenbau Aktiengesellschaft Verfahren zur Herstellung eines Vlieses für die Herstellung von Filtern der tabakverarbeitenden Industrie sowie Filterstrangherstelleinrichtung
WO2010107756A1 (en) * 2009-03-19 2010-09-23 R. J. Reynolds Tobacco Company Apparatus for inserting objects into a filter component of a smoking article, and associated method
WO2011117746A3 (en) * 2010-03-26 2011-12-08 Philip Morris Products S.A. Apparatus and method for loading cavities of plug space plug filter rod
WO2012025437A1 (en) * 2010-08-23 2012-03-01 British American Tobacco (Investments) Limited Applicator for applying a coating of additive to a smoking article wrapping material, and associated method
US8291916B2 (en) * 2004-12-30 2012-10-23 Philip Morris Usa Inc. Parallel cigarette filter combining techniques with particle filling of cavities
WO2012175333A1 (en) * 2011-06-20 2012-12-27 Philip Morris Products S.A. Apparatus and method for introducing objects into a smoking article
WO2012175467A1 (en) * 2011-06-20 2012-12-27 Philip Morris Products S.A. Apparatus and method for introducing objects into a smoking article
US8882647B2 (en) 2005-09-23 2014-11-11 R.J. Reynolds Tobacco Company Equipment for insertion of objects into smoking articles
WO2016139198A1 (en) * 2015-03-04 2016-09-09 International Tobacco Machinery Poland Sp. Z O.O. A cleaning unit
EP3097796A1 (de) * 2015-05-26 2016-11-30 Hauni Maschinenbau GmbH Verfahren und vorrichtung zum herstellen von multisegmentfiltern
EP3097795A1 (de) * 2015-05-26 2016-11-30 Hauni Maschinenbau GmbH Verfahren und vorrichtung zum herstellen eines multisegmentfilters
US9549876B2 (en) 2010-12-15 2017-01-24 Robert Bosch Gmbh Device for introducing filling material into capsules
US10104906B1 (en) 2012-09-17 2018-10-23 Tannpapier Gmbh Mouthpiece lining paper
WO2019145740A1 (en) * 2018-01-29 2019-08-01 British American Tobacco (Investments) Limited A filling apparatus, a drum assembly for a filling apparatus, and a method of manufacturing a tobacco industry product component
WO2019145741A1 (en) * 2018-01-29 2019-08-01 British American Tobacco (Investments) Limited A feeding apparatus and a method of supplying tobacco industry product filler material from a source of tobacco industry product filler material to a drum
CN111806738A (zh) * 2020-08-17 2020-10-23 诸葛嘉 一种医药批量分药包装装置
WO2023083719A1 (en) * 2021-11-11 2023-05-19 Philip Morris Products S.A. Aerosol-generating article comprising a cavity with germinable plant seeds

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PL218090B1 (pl) 2012-07-04 2014-10-31 Int Tobacco Machinery Poland Zespół do nierównomiernego przekazywania kapsułek
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EP1698241A1 (de) 2003-04-03 2006-09-06 Hauni Maschinenbau Aktiengesellschaft Verfahren zur Herstellung eines Vlieses für die Herstellung von Filtern der tabakverarbeitenden Industrie sowie Filterstrangherstelleinrichtung
US7318797B2 (en) 2003-04-03 2008-01-15 Hauni Maschinenbau Ag Continuous rod machine arrangement for producing nonwoven filters
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EP1663634A2 (en) * 2003-09-12 2006-06-07 R.J. Reynolds Tobacco Company Method and apparatus for incorporating objects into cigarette filters
WO2005032286A2 (en) 2003-09-12 2005-04-14 R.J. Reynolds Tobacco Company Method and apparatus for incorporating objects into cigarette filters
US9282768B2 (en) 2003-09-12 2016-03-15 R.J. Reynolds Tobacco Company Method and apparatus for incorporating objects into cigarette filters
US10188141B2 (en) 2003-09-12 2019-01-29 R.J. Reynolds Tobacco Company Method and apparatus for incorporating objects into cigarette filters
US8512213B2 (en) 2003-09-12 2013-08-20 R.J. Reynolds Tobacco Company Method and apparatus for incorporating objects into cigarette filters
US8291916B2 (en) * 2004-12-30 2012-10-23 Philip Morris Usa Inc. Parallel cigarette filter combining techniques with particle filling of cavities
US9028385B2 (en) 2005-09-23 2015-05-12 R.J. Reynolds Tobacco Company Equipment for insertion of objects into smoking articles
US10123562B2 (en) 2005-09-23 2018-11-13 R.J. Reynolds Tobacco Company Equipment for insertion of objects into smoking articles
US11383477B2 (en) 2005-09-23 2022-07-12 R.J. Reynolds Tobacco Company Equipment for insertion of objects into smoking articles
US9398777B2 (en) 2005-09-23 2016-07-26 R.J. Reynolds Tobacco Company Equipment for insertion of objects into smoking articles
US8882647B2 (en) 2005-09-23 2014-11-11 R.J. Reynolds Tobacco Company Equipment for insertion of objects into smoking articles
WO2010107756A1 (en) * 2009-03-19 2010-09-23 R. J. Reynolds Tobacco Company Apparatus for inserting objects into a filter component of a smoking article, and associated method
CN103750558A (zh) * 2009-03-19 2014-04-30 R.J.雷诺兹烟草公司 用于将物体插入抽吸制品的过滤部分内的设备及相关方法
US9247770B2 (en) 2009-03-19 2016-02-02 R.J. Reynolds Tobacco Company Method of forming a rod for use in the manufacture of cigarette filters
US9486010B2 (en) 2009-03-19 2016-11-08 R. J. Reynolds Tobacco Company Apparatus for inserting objects into a filter component of a smoking article
WO2011117746A3 (en) * 2010-03-26 2011-12-08 Philip Morris Products S.A. Apparatus and method for loading cavities of plug space plug filter rod
US9049887B2 (en) 2010-03-26 2015-06-09 Philip Morris Usa Inc. Apparatus and method for loading cavities of plug space plug filter rod
WO2012025437A1 (en) * 2010-08-23 2012-03-01 British American Tobacco (Investments) Limited Applicator for applying a coating of additive to a smoking article wrapping material, and associated method
US9549876B2 (en) 2010-12-15 2017-01-24 Robert Bosch Gmbh Device for introducing filling material into capsules
RU2589670C2 (ru) * 2011-06-20 2016-07-10 Филип Моррис Продактс С.А. Устройство и способ введения объектов в курительное изделие
WO2012175333A1 (en) * 2011-06-20 2012-12-27 Philip Morris Products S.A. Apparatus and method for introducing objects into a smoking article
WO2012175467A1 (en) * 2011-06-20 2012-12-27 Philip Morris Products S.A. Apparatus and method for introducing objects into a smoking article
US10104906B1 (en) 2012-09-17 2018-10-23 Tannpapier Gmbh Mouthpiece lining paper
WO2016139198A1 (en) * 2015-03-04 2016-09-09 International Tobacco Machinery Poland Sp. Z O.O. A cleaning unit
CN107427063A (zh) * 2015-03-04 2017-12-01 国际烟草机械波兰有限责任公司 清洁单元
EP3097796A1 (de) * 2015-05-26 2016-11-30 Hauni Maschinenbau GmbH Verfahren und vorrichtung zum herstellen von multisegmentfiltern
EP3097795B1 (de) 2015-05-26 2018-09-19 Hauni Maschinenbau GmbH Verfahren und vorrichtung zum herstellen eines multisegmentfilters
EP3097795A1 (de) * 2015-05-26 2016-11-30 Hauni Maschinenbau GmbH Verfahren und vorrichtung zum herstellen eines multisegmentfilters
CN106174691A (zh) * 2015-05-26 2016-12-07 虹霓机械制造有限公司 用于制造多节段过滤嘴的方法和装置
CN106174691B (zh) * 2015-05-26 2020-09-15 虹霓机械制造有限公司 用于制造多节段过滤嘴的方法和装置
CN106174692A (zh) * 2015-05-26 2016-12-07 虹霓机械制造有限公司 用于制造多节段过滤嘴的方法和装置
WO2019145740A1 (en) * 2018-01-29 2019-08-01 British American Tobacco (Investments) Limited A filling apparatus, a drum assembly for a filling apparatus, and a method of manufacturing a tobacco industry product component
WO2019145741A1 (en) * 2018-01-29 2019-08-01 British American Tobacco (Investments) Limited A feeding apparatus and a method of supplying tobacco industry product filler material from a source of tobacco industry product filler material to a drum
CN111806738A (zh) * 2020-08-17 2020-10-23 诸葛嘉 一种医药批量分药包装装置
WO2023083719A1 (en) * 2021-11-11 2023-05-19 Philip Morris Products S.A. Aerosol-generating article comprising a cavity with germinable plant seeds

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EP1427634A4 (en) 2009-12-30
DE60239688D1 (de) 2011-05-19
ATE504497T1 (de) 2011-04-15
BR0212003A (pt) 2005-02-01
JP4290000B2 (ja) 2009-07-01
PL202126B1 (pl) 2009-06-30
EP1427634B1 (en) 2011-04-06
PL371207A1 (en) 2005-06-13
EP1427634A1 (en) 2004-06-16
JP2005523680A (ja) 2005-08-11

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