WO2002070431A1 - Granulats et pieces moulees inorganiques frittes a base de carbone et/ou de composes de molybdene dans une matrice ceramique - Google Patents
Granulats et pieces moulees inorganiques frittes a base de carbone et/ou de composes de molybdene dans une matrice ceramique Download PDFInfo
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- WO2002070431A1 WO2002070431A1 PCT/EP2002/001291 EP0201291W WO02070431A1 WO 2002070431 A1 WO2002070431 A1 WO 2002070431A1 EP 0201291 W EP0201291 W EP 0201291W WO 02070431 A1 WO02070431 A1 WO 02070431A1
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- Prior art keywords
- ceramic
- mixture
- carbon
- granules
- weight
- Prior art date
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 92
- 239000000919 ceramic Substances 0.000 title claims abstract description 74
- 239000008187 granular material Substances 0.000 title claims abstract description 59
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 50
- 239000011159 matrix material Substances 0.000 title claims abstract description 23
- 239000005078 molybdenum compound Substances 0.000 title claims abstract description 21
- 150000002752 molybdenum compounds Chemical class 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 83
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 71
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims abstract description 33
- 229910021487 silica fume Inorganic materials 0.000 claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000003208 petroleum Substances 0.000 claims abstract description 13
- 239000000571 coke Substances 0.000 claims abstract description 10
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 9
- 239000004917 carbon fiber Substances 0.000 claims abstract description 9
- 239000006229 carbon black Substances 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 92
- 230000008569 process Effects 0.000 claims description 35
- 239000002994 raw material Substances 0.000 claims description 34
- 239000010439 graphite Substances 0.000 claims description 30
- 229910002804 graphite Inorganic materials 0.000 claims description 30
- 239000000377 silicon dioxide Substances 0.000 claims description 29
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 27
- 239000011707 mineral Substances 0.000 claims description 27
- 235000010755 mineral Nutrition 0.000 claims description 27
- 235000012239 silicon dioxide Nutrition 0.000 claims description 27
- 239000002245 particle Substances 0.000 claims description 22
- 239000011230 binding agent Substances 0.000 claims description 19
- 238000010304 firing Methods 0.000 claims description 19
- 239000011819 refractory material Substances 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 13
- 229910052593 corundum Inorganic materials 0.000 claims description 11
- 239000010431 corundum Substances 0.000 claims description 11
- -1 seφentin Substances 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 239000004568 cement Substances 0.000 claims description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000000470 constituent Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 8
- 239000003245 coal Substances 0.000 claims description 7
- 239000000835 fiber Substances 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- 239000011398 Portland cement Substances 0.000 claims description 6
- 229910001570 bauxite Inorganic materials 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 6
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052863 mullite Inorganic materials 0.000 claims description 6
- 235000021317 phosphate Nutrition 0.000 claims description 6
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 6
- INJRKJPEYSAMPD-UHFFFAOYSA-N aluminum;silicic acid;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O INJRKJPEYSAMPD-UHFFFAOYSA-N 0.000 claims description 5
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 239000010443 kyanite Substances 0.000 claims description 5
- 229910052850 kyanite Inorganic materials 0.000 claims description 5
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 5
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 4
- 239000001095 magnesium carbonate Substances 0.000 claims description 4
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 4
- 235000014380 magnesium carbonate Nutrition 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 239000004014 plasticizer Substances 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 229910052586 apatite Inorganic materials 0.000 claims description 3
- UGGQKDBXXFIWJD-UHFFFAOYSA-N calcium;dihydroxy(oxo)silane;hydrate Chemical compound O.[Ca].O[Si](O)=O UGGQKDBXXFIWJD-UHFFFAOYSA-N 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 230000007717 exclusion Effects 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 150000002431 hydrogen Chemical class 0.000 claims description 3
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 claims description 3
- 239000010434 nepheline Substances 0.000 claims description 3
- 229910052664 nepheline Inorganic materials 0.000 claims description 3
- 229910052756 noble gas Inorganic materials 0.000 claims description 3
- 150000002835 noble gases Chemical class 0.000 claims description 3
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- 229910052582 BN Inorganic materials 0.000 claims description 2
- 241000206761 Bacillariophyta Species 0.000 claims description 2
- 229920002748 Basalt fiber Polymers 0.000 claims description 2
- 229910021532 Calcite Inorganic materials 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 108010010803 Gelatin Proteins 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 229920001732 Lignosulfonate Polymers 0.000 claims description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 2
- 239000004113 Sepiolite Substances 0.000 claims description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 2
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 2
- WQZGKKKJIJFFOK-PQMKYFCFSA-N alpha-D-mannose Chemical compound OC[C@H]1O[C@H](O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-PQMKYFCFSA-N 0.000 claims description 2
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical class O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- HEHRHMRHPUNLIR-UHFFFAOYSA-N aluminum;hydroxy-[hydroxy(oxo)silyl]oxy-oxosilane;lithium Chemical compound [Li].[Al].O[Si](=O)O[Si](O)=O.O[Si](=O)O[Si](O)=O HEHRHMRHPUNLIR-UHFFFAOYSA-N 0.000 claims description 2
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims description 2
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052612 amphibole Inorganic materials 0.000 claims description 2
- 229910052849 andalusite Inorganic materials 0.000 claims description 2
- 229910052925 anhydrite Inorganic materials 0.000 claims description 2
- 239000010428 baryte Substances 0.000 claims description 2
- 229910052601 baryte Inorganic materials 0.000 claims description 2
- 235000012216 bentonite Nutrition 0.000 claims description 2
- 229910052626 biotite Inorganic materials 0.000 claims description 2
- 229910021538 borax Inorganic materials 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
- 239000000920 calcium hydroxide Substances 0.000 claims description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 229910021540 colemanite Inorganic materials 0.000 claims description 2
- 229910052878 cordierite Inorganic materials 0.000 claims description 2
- 229910052906 cristobalite Inorganic materials 0.000 claims description 2
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims description 2
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000010459 dolomite Substances 0.000 claims description 2
- 229910000514 dolomite Inorganic materials 0.000 claims description 2
- 239000011363 dried mixture Substances 0.000 claims description 2
- 239000010433 feldspar Substances 0.000 claims description 2
- 239000010881 fly ash Substances 0.000 claims description 2
- 229920000159 gelatin Polymers 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 235000019322 gelatine Nutrition 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- 239000010440 gypsum Substances 0.000 claims description 2
- 229910052602 gypsum Inorganic materials 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000012784 inorganic fiber Substances 0.000 claims description 2
- 229910052629 lepidolite Inorganic materials 0.000 claims description 2
- 229910052744 lithium Inorganic materials 0.000 claims description 2
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 2
- 239000000347 magnesium hydroxide Substances 0.000 claims description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 2
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 2
- 150000001247 metal acetylides Chemical class 0.000 claims description 2
- 229920000609 methyl cellulose Polymers 0.000 claims description 2
- 235000010981 methylcellulose Nutrition 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 239000011490 mineral wool Substances 0.000 claims description 2
- 229910052627 muscovite Inorganic materials 0.000 claims description 2
- 229910021382 natural graphite Inorganic materials 0.000 claims description 2
- 150000004767 nitrides Chemical class 0.000 claims description 2
- 150000002894 organic compounds Chemical class 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052670 petalite Inorganic materials 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 235000019353 potassium silicate Nutrition 0.000 claims description 2
- 229910052611 pyroxene Inorganic materials 0.000 claims description 2
- 239000010453 quartz Substances 0.000 claims description 2
- 239000011435 rock Substances 0.000 claims description 2
- 229910052624 sepiolite Inorganic materials 0.000 claims description 2
- 235000019355 sepiolite Nutrition 0.000 claims description 2
- 229910021646 siderite Inorganic materials 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- 229910052851 sillimanite Inorganic materials 0.000 claims description 2
- 239000002893 slag Substances 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 229910001388 sodium aluminate Inorganic materials 0.000 claims description 2
- 239000004328 sodium tetraborate Substances 0.000 claims description 2
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 2
- 229910052642 spodumene Inorganic materials 0.000 claims description 2
- 229910052854 staurolite Inorganic materials 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 229910021539 ulexite Inorganic materials 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims 1
- 150000001342 alkaline earth metals Chemical class 0.000 claims 1
- NNCOOIBIVIODKO-UHFFFAOYSA-N aluminum;hypochlorous acid Chemical compound [Al].ClO NNCOOIBIVIODKO-UHFFFAOYSA-N 0.000 claims 1
- 235000010338 boric acid Nutrition 0.000 claims 1
- 125000005619 boric acid group Chemical class 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 claims 1
- 239000011651 chromium Substances 0.000 claims 1
- 229910052749 magnesium Inorganic materials 0.000 claims 1
- 239000011777 magnesium Substances 0.000 claims 1
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 229910052566 spinel group Inorganic materials 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- 239000010455 vermiculite Substances 0.000 claims 1
- 229910052902 vermiculite Inorganic materials 0.000 claims 1
- 235000019354 vermiculite Nutrition 0.000 claims 1
- MFFVROSEPLMJAP-UHFFFAOYSA-J zirconium(4+);tetraacetate Chemical class [Zr+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O MFFVROSEPLMJAP-UHFFFAOYSA-J 0.000 claims 1
- 239000000969 carrier Substances 0.000 abstract description 9
- 239000000047 product Substances 0.000 description 19
- 235000013339 cereals Nutrition 0.000 description 16
- 238000000465 moulding Methods 0.000 description 13
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 10
- 235000019241 carbon black Nutrition 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 5
- 239000011335 coal coke Substances 0.000 description 5
- 229910010272 inorganic material Inorganic materials 0.000 description 5
- 239000000395 magnesium oxide Substances 0.000 description 5
- 235000012245 magnesium oxide Nutrition 0.000 description 5
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- 239000011733 molybdenum Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000011147 inorganic material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000010456 wollastonite Substances 0.000 description 4
- 229910052882 wollastonite Inorganic materials 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 229910052661 anorthite Inorganic materials 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- GWWPLLOVYSCJIO-UHFFFAOYSA-N dialuminum;calcium;disilicate Chemical compound [Al+3].[Al+3].[Ca+2].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] GWWPLLOVYSCJIO-UHFFFAOYSA-N 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000005453 pelletization Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 229910052845 zircon Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 239000004614 Process Aid Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910052839 forsterite Inorganic materials 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- DUFCMRCMPHIFTR-UHFFFAOYSA-N 5-(dimethylsulfamoyl)-2-methylfuran-3-carboxylic acid Chemical compound CN(C)S(=O)(=O)C1=CC(C(O)=O)=C(C)O1 DUFCMRCMPHIFTR-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229910052580 B4C Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 229920000914 Metallic fiber Polymers 0.000 description 1
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- 229910052581 Si3N4 Inorganic materials 0.000 description 1
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Definitions
- the present invention relates to a process for the production of ceramic granules and molded parts and the ceramic products obtained in this way and their use, in particular in friction or brake linings of vehicles or as or in refractory materials (refractory products).
- the present invention relates to a method for producing sintered, inorganic ceramic granules and moldings based on silicon dioxide, preferably silica fume, and at least one carbon carrier such as natural and synthetic graphites, carbon blacks, carbon fibers, electrographites or petroleum and hard coal cokes and / or molybdenum disulfide and the granules and moldings produced in this way and their use, in particular for friction or brake linings and for refractory materials (refractory products).
- the brake pads Because of the relatively high temperatures that occur during the braking process, the brake pads have to be made of high-temperature-resistant and at the same time abrasion-resistant materials.
- asbestos fibers were often used to manufacture them together with fillers such as barium sulfate or stone powder and a lubricant such as graphite or lead, which were bonded together by binders such as phenol-formaldehyde resins or nitrile rubbers. Because of the health-endangering effect of asbestos fibers, asbestos-free brake pads were finally developed, for example on the basis of mineral, glass, carbon, metal, acrylic or aramid fibers.
- a typical friction or brake lining consists - apart from organic binders, organic and metallic fibers and metal powders - to a large extent of carbon carriers, such as. B.
- the object of the present invention is to provide materials which are particularly suitable for the production of friction or brake linings and which avoid the disadvantages of the prior art described above. Furthermore, due to their properties, in particular due to their heat resistance, such materials should also be suitable for other applications, for example for refractory materials or refractory products.
- the object according to the invention is achieved by the method according to the invention described below, which leads to materials which are particularly outstandingly suitable for the production of brake or friction linings with improved properties and for the production of refractory materials or refractory products.
- the present invention thus relates to a process for the production of ceramic granules and molded parts, in particular for the production of friction or brake linings and of refractory materials or refractory products, which is characterized by the following process steps:
- the raw material mixture which in addition to silicon dioxide, contains at least one carbon carrier and / or at least one inorganic molybdenum compound, in particular molybdenum disulfide, is first prepared.
- the preparation and preparation of the raw material mixture in step (a) is generally carried out according to conventional methods.
- the individual mixture components in particular are comminuted to the desired particle size, provided they are of different sizes, and mixed homogeneously with one another.
- either semi-wet or preferably wet processing can be carried out under normal conditions become.
- the semi-wet preparation all mixture components are dried, if they are not already in the dry state, then optionally comminuted, provided the particles do not already have the appropriate particle sizes, then mixed or homogenized and finally moistened for the subsequent compression and shaping, e.g. B. with water or wet steam.
- the raw materials are wet-ground (e.g. in drum mills) if they do not yet have the appropriate particle sizes, or, for example, by stirring with water, for. B. in mixed whorls converted into aqueous suspensions.
- the raw material mixture contains silicon dioxide and at least one carbon carrier and / or at least one inorganic molybdenum compound, in particular molybdenum disulfide.
- a powdery, finely divided amorphous silicon dioxide is preferably used as silicon dioxide.
- the content of amorphous silicon dioxide should be at least 85% by weight.
- Silicon dioxide which is particularly suitable according to the invention, has an absolute density in the range from approximately 2.0 to approximately 2.5 g / cm 3 , a bulk density in the uncompressed state of approximately 200 to approximately 400 kg / m 3 or more and a bulk density in the compressed state Condition from about 450 to about 800 kg / m 3 or more.
- Silicon dioxide preferred according to the invention contains particles, preferably of almost spherical shape, with average particle diameters of less than about 2-3 ⁇ m, in particular less than about 1 ⁇ m, preferably less than about 0.5 ⁇ m.
- the specific surface area (BET) should be at least about 15 m 2 / g and in particular in the range from about 15 to about 30 m / g or larger.
- silica fume silica is clearly characterized in the relevant technical literature as a technical term and refers to an ultrafine amorphous SiO 2 dust that arises in particular in the production of silicon metal and ferrosilicon alloys as a by-product of the melting / reduction process. Characteristic for silica fume is the high amorphous Si0 2 content of about 85 to about 98% by weight.
- the particle sizes of silica fume are generally in the range from about 0.1 to about 0.2 ⁇ m with an almost spherical shape. In addition, due to the small particle size, there is an extraordinarily good reactivity and associated very high strength values in the ceramic-fired end products.
- silica fume is therefore used as a reactive inorganic material in order to produce a ceramic sintered matrix.
- Silica fume which is suitable according to the invention is sold, for example, by Elkem Materials under the name “Elkem Microsilica ® " and by Fesil Silica AS.
- the content of silicon dioxide in the starting or raw mixture can vary within wide limits.
- the silicon dioxide content in the starting mixture is 10 to 95% by weight, in particular 15 to 90% by weight, preferably 20 to 85% by weight, based on the total weight of the starting mixture.
- the starting mixture also contains at least one carbon carrier and / or at least one inorganic molybdenum compound, in particular molybdenum disulfide.
- the carbon carrier is generally a mixture component consisting essentially of carbon.
- Carbon carriers suitable according to the invention are selected in particular from the group of graphites such as natural and synthetic graphites, in particular in the form of graphite flakes and / or graphite dust (eg electrographite), carbon blacks of all types, carbon fibers, cokes such as B. carbonized coke from the coal or petroleum industry (e.g. petroleum or hard coal coke) and mixtures of the aforementioned compounds.
- the content of carbon carrier (s) in the starting or raw mixture can vary within wide limits. Generally the content is Carbon carrier (s) in the starting mixture 2 to 50 wt .-%, in particular 5 to 40 wt .-%, preferably 5 to 30 wt .-%, based on the total weight of the starting mixture.
- the starting mixture contains an inorganic molybdenum compound, in particular a molybdenum mineral or molybdenum ore, preferably ' molybdenum disulfide (MoS 2 , molybdenite, molybdenum luster) is used.
- Molybdenum disulfide is the most common molybdenum mineral and at the same time the most technically significant molybdenum ore. It is characterized in particular by its sliding properties caused by the layered grid and similar to graphite.
- the content of inorganic molybdenum compound, in particular molybdenum disulfide, in the starting or raw mixture can vary within wide limits.
- the content of inorganic molybdenum compound, in particular molybdenum disulfide, in the starting mixture is up to 30% by weight, in particular up to 15% by weight, preferably up to 10% by weight, particularly preferably up to 8% by weight , based on the total weight of the starting mixture.
- At least one inorganic oxidic raw material and / or mineral component can also be added to the starting mixture.
- oxidic raw materials and / or mineral constituents are intended, in particular, to react or sinter during the ceramic firing with the silicon dioxide, preferably silica fume, or to be supplied as a friction lining constituent in a form of the starting mixture or the offset, so that they only exist as sintered, coarse components in the reactive basic matrix.
- silicon dioxide preferably silica fume
- those oxidic raw materials or mineral constituents are preferably used which can react with the silicon dioxide or can co-form the ceramic matrix, i. H. sinter with the matrix.
- Inorganic materials and / or oxidic mineral mixtures for producing the granules and moldings according to the invention are preferably finely ground, synthetic and natural raw materials are used which are available as processed raw materials.
- raw materials are used that are currently used in friction linings. Essentially, these are the following substances: sintered clays, tabular clays, fused corundum (so-called high-grade corundum), normal corundum
- the content of inorganic oxidic raw material and / or mineral component in the starting mixture can vary within wide ranges.
- the content of inorganic oxidic raw material and / or mineral constituent in the starting mixture is 5 to 70% by weight, in particular 10 to 65% by weight, preferably 15 to 60% by weight, based on the total weight of the starting mixture ,
- rock powder inorganic fibers such as quartz glass fibers, aluminum oxide fibers, glass fibers, aluminum silicate fibers or basalt fibers, rock wool, slags, fly ash, glasses, frits, cements such as alumina cement and Portland cements can also be added to the starting mixture.
- inorganic fibers such as quartz glass fibers, aluminum oxide fibers, glass fibers, aluminum silicate fibers or basalt fibers, rock wool, slags, fly ash, glasses, frits, cements such as alumina cement and Portland cements can also be added to the starting mixture.
- the granules and moldings according to the invention can also be used
- Contain carbides and nitrides such as silicon carbide, silicon nitride, boron carbide, boron nitride, titanium carbide, etc. These can either be directly gear mix are added to or be generated situ starting from suitable starting compounds in the ceramic firing in ⁇ .
- the starting mixture comprises particles of the respective mixture components, the average particle diameter of which - in the case of the matrix-forming materials, in particular silicon dioxide and, if appropriate, the oxidic raw materials and / or mineral components, if available - at most 0. 2 mm and in particular ⁇ 100 ⁇ m, preferably ⁇ 50 ⁇ m or less.
- the other components of the mixture in particular the carbon carrier and, if appropriate, further additives and fillers (e.g.
- stone powder, etc. can also have significantly larger, average particle diameters or particle sizes of up to 10 mm, in particular up to 5 mm, preferably up to 1 mm, particularly preferably up to 0.5 mm and smaller, without this having a substantial effect on the wear resistance of the products.
- the individual mixture components should not be able to be dissolved under the process conditions.
- plasticizers plasticizers, dispersants and / or binders (e.g. permanent or temporary binders).
- the dry batch or the dry starting mixture for processing is moistened with water and, if necessary, mixed with process aids known per se (such as plasticizers, dispersants, liquefiers and temporary binders).
- process aids such as plasticizers, dispersants, liquefiers and temporary binders.
- binders suitable according to the invention sodium, potassium and / or lithium water glasses, silica sols, natural and synthetic amorphous silicas, Portland cements, alumina cements, phosphates, in particular alkali and alkaline earth phosphates and monoaluminum phosphate, borates, boric acid, clays, kaolin, metakaolin, aluminum hydroxide, calcium hydroxide, magnesium sulfate, magnesium chloride, magnesium hydroxide, aluminum hydroxide - minium hydroxychloride, sodium aluminate and zirconium oxychloride, zirconium acetate and phosphate.
- suitable temporary binders according to the invention include all compounds which are known per se to the person skilled in the art, in particular temporary binders based on organic compounds such as, for example, B. lignin sulfonates, methyl celluloses, gelatin etc.
- Process step (a) is then followed in process step (b) of the process according to the invention by compression and, if appropriate, shaping of the mixture obtained in step (a).
- step (b) The compression and the shaping in step (b) are carried out according to conventional granulation and compacting methods known per se and conventional shaping methods.
- Compression and shaping are preferably carried out in one step, in particular by extrusion. However, it is also possible to carry out the compaction (compacting) and the shaping separately.
- compression and / or shaping processes may be mentioned purely by way of example: extrusion (extrusion), pelletizing (e.g. using a pelletizing plate), spray drying, pressing (e.g. dry pressing or isostatic pressing with granules), granulation, casting ( e.g. injection molding) etc.
- Process step (b) is then followed in process step (c) of the process according to the invention by drying the mixture which has been compressed and optionally shaped in step (b).
- the drying parameters are not critical.
- the compressed and optionally shaped mixture is dried at temperatures from 50 ° C. to 300 ° C.
- the drying time is between 0.5 and 10 hours, in particular between 1 and 5 hours, preferably between 1 and 3 hours.
- drying takes place under atmospheric pressure; however, the drying can optionally be carried out under reduced pressure or in vacuo by ⁇ g % .
- Process step (c) is finally followed in process step (d) of the process according to the invention by the ceramic firing of the mixture dried in step (c).
- Steps (c) and (d) can merge into one another continuously or continuously, e.g. B. by continuously increasing the temperature.
- step (c) The ceramic firing of the mixture dried in step (c) takes place under conditions such that there is no or essentially no oxidation of the carbon and / or the inorganic molybdenum compound, in particular the molybdenum disulfide, reacts with the other constituents of the mixture and at the same time a ceramic or chemical solidification of the mixture is achieved by sintering, so that the carbon carrier and / or the inorganic molybdenum compound are embedded in a ceramic sintered matrix based on silicon dioxide.
- the ceramic sintered matrix is thus formed from the silicon dioxide and optionally the inorganic oxidic raw material or mineral component, as previously defined, by ceramic sintering, the carbon carrier and / or the inorganic molybdenum compound, in particular molybdenum disulfide, preferably in a homogeneous distribution this matrix are stored.
- the ceramic firing in step (d) of the process according to the invention is carried out in a closed system largely shielded from oxygen, in particular atmospheric oxygen.
- the ceramic fire in step (d) is carried out under inert or reduced the or non-oxidizing conditions, in particular with exclusion of atmospheric oxygen, preferably in a vacuum or under a protective gas atmosphere.
- atmospheric oxygen preferably in a vacuum or under a protective gas atmosphere.
- hydrogen, nitrogen, ammonia gas and or noble gases can be used as protective gases.
- the granules and moldings according to the invention are therefore preferably fired under protective gas or under reduced pressure or in vacuo, ie. H. under conditions in which there is no substantial oxidation of the carbon and a reaction of the inorganic molybdenum compound, in particular the molybdenum disulfide, with the other constituents of the mixture occurs, but at the same time a ceramic or chemical solidification of the mixture by sintering or by chemical bonding of the inorganic materials or the oxidic mineral mixtures is reached.
- the granules or moldings are therefore under a protective gas such as B. hydrogen, nitrogen, ammonia gas and noble gases, or in vacuo, d. H.
- This system can also consist of a granular electrographite, a natural graphite flake or a refractory container filled with granular, carbonized coke from the coal or petroleum industry - hereinafter referred to as the "embedding process" - in which the carbon-containing granules or foils are embedded are so that neither a vacuum is created nor a separate protective gas has to be supplied. Combinations of inert gas and embedding processes are also possible.
- the ceramic firing in step (d) of the process according to the invention is carried out at temperatures from 700 ° C. to 1,700 ° C., in particular 900 ° C. to 1,500 ° C., preferably 1,000 ° C. to 1,350 ° C.
- the duration is generally 0.5 to 6 hours, in particular 1 to 5 hours, preferably 1.5 to 4.5 hours.
- molybdenum disulphide and / or carbon in particular in the form of natural or synthetic graphites, can be made into a ceramic matrix, which consists to a considerable extent of sintered or ceramic-fired silicon dioxide, preferably silica fume Carbon black, carbon fiber and carbonized Coke from the hard coal or petroleum industry can also be incorporated in larger quantities. It is therefore necessary to produce ceramic granules or molded parts under "inert or reducing sintering conditions". This can be achieved by firing the shaped mixture of molybdenum disulfide and / or carbon carrier (s) and optionally oxidic inorganic materials under protective gases and / or in a largely closed so-called "carbon bed” (embedding process).
- carbon bed embedding process
- silica fume Due to the small particle size, silica fume has an extremely good reactivity, which leads to very high strength values in the ceramic-fired end products.
- the present invention thus also relates to ceramic granules and moldings which can be obtained by the process according to the invention described above.
- ceramic granules and moldings which have at least one carbon carrier and / or at least one inorganic molybdenum compound, in particular molybdenum disulfide, embedded — preferably in a homogeneous distribution — in a ceramic matrix based on sintered or ceramic-fired silicon dioxide, preferably Silica fume, the granules and moldings according to the invention optionally also containing further ingredients.
- the content of carbon and / or molybdenum disulfide in the products according to the invention is in particular in the range from 2 to 50% by weight.
- the figures show - by way of example and illustration - microscopic enlargements of ceramic products according to the invention. It shows:
- 1 is a 1,250-fold microscopic magnification of a ceramic matrix based on silica fume and natural as well as synthetic, inorganic oxidic raw materials or mineral components, in which graphite and molybdenum disulfide are embedded, homogeneously distributed.
- FIG. 2 shows a 500-fold microscopic enlargement of a ceramic matrix based on silica fume and natural as well as synthetic, inorganic oxidic raw materials or mineral components, in which graphite flakes are embedded, homogeneously distributed.
- FIG. 3 shows a 150-fold (left figure) or 880-fold (right picture) microscopic enlargement of a ceramic matrix based on silica fume and natural as well as synthetic, inorganic oxidic raw materials or mineral components, in which, homogeneously distributed, carbon fibers are embedded.
- various types of carbon carriers and molybdenum disulfide can be incorporated into a ceramic matrix based on sintered or ceramic-fired silica fume and ceramic-forming, inorganic oxidic raw materials or minerals by the process according to the invention.
- the result is very temperature-resistant and highly abrasion-resistant ceramic products, which are particularly suitable for the production of friction or brake pads.
- the present invention also relates to the use of the ceramic granules and molded articles according to the invention for the production of friction or brake linings and the friction and brake linings produced in this way themselves.
- the friction or brake linings can consist entirely of the molded bodies according to the invention, for example.
- the molded bodies must be shaped into the shape of the friction or brake linings before and / or after the ceramic fire. be brought.
- the foam body or granules according to the invention can also be incorporated into the friction or brake pads, e.g. B. together with known fillers or binders (z. B. organic binders such as phenol-formaldehyde resins or nitrile rubbers, which can hold the moldings or granules of the invention together in a block).
- the present invention also relates to the use of the ceramic granules and molded articles according to the invention for the production of refractory materials or refractory products and the refractory materials or refractory products themselves produced in this way.
- refractory materials or "refractory products” is used here in particular as a collective term for non-metallic materials
- refractory materials or refractory products are, in particular, shaped, burned or unburned (chemically bound), less often melt-cast stones or unshaped products that can be used either directly as delivered or after adding a liquid, e.g. B. as high temperature materials.
- Major customers for refractory materials and refractory products are, for example, the iron and steel industry, furthermore the glass, cement, lime and porcelain industry as well as the furnace and stove industry (e.g. for refractory lining).
- the granules obtained in this way can be further processed and, for example, broken down into granules such as are used, for. B. are required for the processing of brake pads. It is also possible to replace the electrode graphite with graphite dust and to press the plastic mass through a narrow nozzle of approximately 0.1 cm in diameter, producing ceramic parts which, according to the firing and preparation conditions described above, are given as solid, stalky to fibrous pens become. Such ceramic molded parts can, for example, have a reinforcing effect in friction linings. Furthermore, these products can be used for refractory materials or refractory products.
- Example 2 Example 2:
- a molded body is pressed after adding conventional process chemicals and water to a plate in the dimensions of a brake pad.
- the molded body is then fired in a bed - consisting of granular electrographite - which is poured into a fire-proof wall to protect against the influence of oxygen and sealed by a hermetically sealed cover. After a fire at 1300 ° C for four hours, a molded body is obtained which contains molybdenum disulfide and graphite dust or graphite dust / electrographite in the sintered ceramic matrix.
- the molded body can be used as a friction or brake pad.
- the strands which are approximately 2 to 3 cm long, are dried and then fired at 1250 ° C. for four hours in a refractory crucible flushed with nitrogen and filled with electrographite.
- the granules that are solid after firing mainly consist of pseudo woolastonite with graphite flakes embedded in the ceramic matrix. It is also possible to enrich these granules with natural and synthetic raw materials.
- about 20% by weight of a natural, fibrous wollastonite raw material (aspect ratio 17: 1) was added to the mixture and fired in the manner described above.
- Coarser raw materials of fine corundum (grain size 0.1 to 0.5 mm), melted magnesia (grain size 0.1 to 0.3 mm), sintered magnesia (grain size 0.1 to 0.5 mm) and baked bauxite were produced in the same way (Grain size 0.1 to 0.5 mm), zircon sand (grain size 0.1 to 0.3 mm), garnet (grain size 0.1 to 0.3 mm), andaluite (grain size 0.1 to 0) , 5 mm) or potassium feldspar (grain size 0.1 to 0.3 mm) are added to the above mixture and appropriate granules are produced at partially changed firing temperatures and firing times.
- the flake graphite in the basic batch listed above can also be replaced, for example, by carbon fibers, graphite dust, by coarse electrographite (0.2 to 1.5 mm), petroleum or hard coal coke, or be blended with it. It is also possible to add molybdenum disulfide to the batch and to burn it in a corresponding manner, as described above.
- the amount of carbon carriers and molybdenum disulfide is also variable.
- Technically interesting quantities are in particular in the range from 5 to 20% by weight in the fired mass or the fired granules.
- Example 4 The granules described and produced above can then be processed and brought into a grain size appropriate for the production of the friction lining.
- Example 4 The granules described and produced above can then be processed and brought into a grain size appropriate for the production of the friction lining.
- the very solid molded body thus obtained contains - as was determined by X-ray analysis - predominantly anorthite and graphite.
- the mass can be modified, for example, by other temperature-stable compounds and minerals.
- the mixture can also be modified such that alumina cement is used instead of Portland cement, with wollastonite flour, in combination with silica fume, likewise leading to anorthite.
- the granules are fired in an electrographite bed at 1450 ° C. with the exclusion of air.
- the solidified spray granules mainly contain forsterite and graphite on mineral phases. With excess magnesium carbonate or with the addition of melting or sintered magnesia, granules with forsterite, periclase and graphite are obtained.
- the sintered granules can in particular be processed directly in friction linings.
- the hard resulting ceramic contains MoS 2 and anorthite.
- Very hard ceramic parts are obtained which can be used, for example, as granules for friction linings.
- silica fume 29.0% by weight of silica fume and 48.0% by weight of nepheline (syenite flour, particle size ⁇ 44 ⁇ m)
- Both the molybdenum disulfide-containing, hard ceramic material itself and mixtures that are enriched with fused corundum or with mullite or with baked bauxite or with zirconium silicate grains in the grain area from 0.1 to 0.3 mm can be after the ceramic firing (e.g. B. in the embedding process) and appropriate preparation can be used as an additive for friction linings.
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Abstract
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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DE10111003.0 | 2001-03-07 | ||
DE10111003 | 2001-03-07 | ||
DE10113918.7 | 2001-03-21 | ||
DE10113918A DE10113918C2 (de) | 2001-03-07 | 2001-03-21 | Gesinterte anorganische Granulate und Formkörper auf Basis von Kohlenstoff und/oder Molybdänverbindungen in einer keramischen Matrix, deren Herstellung sowie deren Verwendung |
Publications (1)
Publication Number | Publication Date |
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WO2002070431A1 true WO2002070431A1 (fr) | 2002-09-12 |
Family
ID=26008709
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2002/001291 WO2002070431A1 (fr) | 2001-03-07 | 2002-02-07 | Granulats et pieces moulees inorganiques frittes a base de carbone et/ou de composes de molybdene dans une matrice ceramique |
Country Status (2)
Country | Link |
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DE (1) | DE10164727B4 (fr) |
WO (1) | WO2002070431A1 (fr) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1342932A2 (fr) * | 2002-03-07 | 2003-09-10 | Sgl Carbon Ag | Matériau céramique pour garnitures de friction |
EP2412692A3 (fr) * | 2010-07-28 | 2012-07-25 | Brembo SGL Carbon Ceramic Brakes GmbH | Procédé de fabrication d'une composition de matériau contenant des fibres, cette composition de matériau et pièce usinée |
CN105402292A (zh) * | 2015-12-16 | 2016-03-16 | 上海理工大学 | 一种汽车刹车片及其制备方法 |
CN107721442A (zh) * | 2017-10-30 | 2018-02-23 | 孝义市和中兴矿产有限公司 | 一种高强度高荷软中铝合成料及其制备方法 |
CN109608092A (zh) * | 2019-01-18 | 2019-04-12 | 重庆红宇摩擦制品有限公司 | 用于制作汽车制动衬片的摩擦材料及其制备方法 |
CN110194665A (zh) * | 2019-07-18 | 2019-09-03 | 平顶山市信瑞达石墨制造有限公司 | 一种石墨炊具及其制备工艺 |
CN109719114B (zh) * | 2018-12-13 | 2020-12-01 | 淮北阳晖科技有限公司 | 一种炼铝冶炼炉炉渣再利用工艺 |
CN115536396A (zh) * | 2022-10-14 | 2022-12-30 | 广州市拓道新材料科技有限公司 | 一种高耐磨的二氧化硅/碳化硅复合陶瓷及其制备方法和应用 |
CN116589261A (zh) * | 2023-06-27 | 2023-08-15 | 山东高速材料技术开发集团有限公司 | 一种利用赤泥的改性低收缩低碳胶凝材料及其制备方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009009131B4 (de) * | 2009-02-17 | 2012-10-04 | Tmd Friction Services Gmbh | Verfahren zur Herstellung eines Bremsbelages, Bremsbelag |
EP2908083A1 (fr) * | 2014-02-13 | 2015-08-19 | Ald Vacuum Technologies GmbH | Utilisation d'un matériau comprenant un mélange comprimé de graphite et de verre pour le refroidissement |
RU2742572C1 (ru) * | 2020-02-24 | 2021-02-08 | Общество С Ограниченной Ответственностью "Ника-Петротэк" | Способ изготовления магнезиально-силикатного проппанта и его состав |
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DE2144367A1 (de) * | 1971-09-04 | 1973-03-15 | Jurid Werke Gmbh | Reibwerkstoff mit verstaerkungsfasern |
US4792361A (en) * | 1986-08-08 | 1988-12-20 | Cemcom Corp. | Cementitious composite friction compositions |
EP0469464A2 (fr) * | 1990-08-02 | 1992-02-05 | Miba Frictec GmbH | Garniture de friction et procédé de fabrication |
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US4732878A (en) * | 1986-09-26 | 1988-03-22 | Minnesota Mining And Manufacturing Company | Oxidation resistant carbon containing alumina-silica articles |
-
2001
- 2001-03-21 DE DE10164727A patent/DE10164727B4/de not_active Expired - Fee Related
-
2002
- 2002-02-07 WO PCT/EP2002/001291 patent/WO2002070431A1/fr not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DE2144367A1 (de) * | 1971-09-04 | 1973-03-15 | Jurid Werke Gmbh | Reibwerkstoff mit verstaerkungsfasern |
US4792361A (en) * | 1986-08-08 | 1988-12-20 | Cemcom Corp. | Cementitious composite friction compositions |
EP0469464A2 (fr) * | 1990-08-02 | 1992-02-05 | Miba Frictec GmbH | Garniture de friction et procédé de fabrication |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1342932A2 (fr) * | 2002-03-07 | 2003-09-10 | Sgl Carbon Ag | Matériau céramique pour garnitures de friction |
EP1342932A3 (fr) * | 2002-03-07 | 2004-11-10 | Sgl Carbon Ag | Matériau céramique pour garnitures de friction |
US7799250B2 (en) | 2002-03-07 | 2010-09-21 | Audi Ag | Ceramic materials for friction linings |
EP2412692A3 (fr) * | 2010-07-28 | 2012-07-25 | Brembo SGL Carbon Ceramic Brakes GmbH | Procédé de fabrication d'une composition de matériau contenant des fibres, cette composition de matériau et pièce usinée |
CN105402292B (zh) * | 2015-12-16 | 2018-07-06 | 上海理工大学 | 一种汽车刹车片及其制备方法 |
CN105402292A (zh) * | 2015-12-16 | 2016-03-16 | 上海理工大学 | 一种汽车刹车片及其制备方法 |
CN107721442A (zh) * | 2017-10-30 | 2018-02-23 | 孝义市和中兴矿产有限公司 | 一种高强度高荷软中铝合成料及其制备方法 |
CN109719114B (zh) * | 2018-12-13 | 2020-12-01 | 淮北阳晖科技有限公司 | 一种炼铝冶炼炉炉渣再利用工艺 |
CN109608092A (zh) * | 2019-01-18 | 2019-04-12 | 重庆红宇摩擦制品有限公司 | 用于制作汽车制动衬片的摩擦材料及其制备方法 |
CN110194665A (zh) * | 2019-07-18 | 2019-09-03 | 平顶山市信瑞达石墨制造有限公司 | 一种石墨炊具及其制备工艺 |
CN115536396A (zh) * | 2022-10-14 | 2022-12-30 | 广州市拓道新材料科技有限公司 | 一种高耐磨的二氧化硅/碳化硅复合陶瓷及其制备方法和应用 |
CN116589261A (zh) * | 2023-06-27 | 2023-08-15 | 山东高速材料技术开发集团有限公司 | 一种利用赤泥的改性低收缩低碳胶凝材料及其制备方法 |
CN116589261B (zh) * | 2023-06-27 | 2024-01-26 | 山东高速材料技术开发集团有限公司 | 一种利用赤泥的改性低收缩低碳胶凝材料及其制备方法 |
Also Published As
Publication number | Publication date |
---|---|
DE10164727B4 (de) | 2006-04-06 |
DE10164727A1 (de) | 2003-02-06 |
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