WO2002066703A1 - Water-based surface-treating agent for plated metal sheet, surface-treated metal sheet, and process for producing the same - Google Patents

Water-based surface-treating agent for plated metal sheet, surface-treated metal sheet, and process for producing the same Download PDF

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Publication number
WO2002066703A1
WO2002066703A1 PCT/JP2002/001632 JP0201632W WO02066703A1 WO 2002066703 A1 WO2002066703 A1 WO 2002066703A1 JP 0201632 W JP0201632 W JP 0201632W WO 02066703 A1 WO02066703 A1 WO 02066703A1
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Prior art keywords
mass
group
unsaturated monomer
present
molecule
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PCT/JP2002/001632
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French (fr)
Japanese (ja)
Inventor
Kengo Yoshida
Atsushi Morishita
Yujiro Miyauchi
Akira Takahashi
Keiichi Ueno
Ryosuke Sako
Original Assignee
Nippon Steel Corporation
Nihon Parkerizing Co., Ltd.
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Application filed by Nippon Steel Corporation, Nihon Parkerizing Co., Ltd. filed Critical Nippon Steel Corporation
Priority to KR1020037010948A priority Critical patent/KR100626417B1/en
Publication of WO2002066703A1 publication Critical patent/WO2002066703A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00

Definitions

  • the present invention relates to a surface-treated metal sheet having excellent corrosion resistance in addition to flat surface corrosion resistance, processed portion corrosion resistance, solvent resistance, coating adhesion and weldability, and an aqueous surface treatment agent capable of obtaining the same.
  • a surface-treated metal sheet having excellent corrosion resistance in addition to flat surface corrosion resistance, processed portion corrosion resistance, solvent resistance, coating adhesion and weldability, and an aqueous surface treatment agent capable of obtaining the same.
  • an aqueous surface treatment agent capable of obtaining the same.
  • Zinc and zinc-coated steel sheets have been widely used for home appliances and building materials. These steel sheets are, as they are, inadequate in corrosion resistance and topcoat paintability, and are therefore subjected to chromate conversion treatment and phosphoric acid conversion treatment. After that, shaping or painting, such as pressing or bending, is often performed, but depending on the intended use, it is not uncommon to use it without painting. When used without painting, surface-treated steel sheets called chromate conversion treated steel sheets have been used in many cases, but they have problems such as sticking of fingerprints and damage during forming and assembly. . Therefore, in order to solve these problems, an organic composite steel sheet has been used, in which an organic resin layer with a thickness of about 1 ⁇ m is formed on the surface of a zinc-based plated steel sheet after a close mate treatment. Was.
  • This organic composite steel sheet is required to have various film properties such as corrosion resistance, solvent resistance, and overcoating property in addition to fingerprint resistance.
  • various film properties such as corrosion resistance, solvent resistance, and overcoating property in addition to fingerprint resistance.
  • the required level for surface appearance quality, particularly scratch resistance has been increasing. This is because in the home appliance industry, from the viewpoint of saving processes and costs, it is used as it is without painting after press molding.
  • press molding with no oil or quick-drying oil has been increasing. Under these press forming conditions, scratches are likely to occur on the surface of the steel sheet due to sliding with the mold, and when transporting the formed product, the molded products are separated from each other or The container (such as a cardboard box) rubs and the surface of the molded product is scratched.
  • Such scratched parts are inferior in corrosion resistance to ordinary organic-coated steel sheet surfaces, and are markedly scratched in appearance, so that quality deterioration is inevitable.
  • Japanese Patent Application Laid-Open No. 3-171189 discloses a method for a resin film in which a urethane-modified polyolefin resin is mixed with fluorine resin particles and silicide particles.
  • the feature of this method is that the damaged part is protected by using fluororesin particles, but in order to disperse the fluororesin particles uniformly in an aqueous solution, it is necessary to use a surfactant. Indispensable, the use of this surfactant resulted in a low level of corrosion resistance overall, and no satisfactory corrosion resistance could be obtained.
  • Japanese Patent Publication No. 6-104799 discloses a method relating to a film containing a polyester resin, a crosslinking agent and a polyethylene wax having an average molecular weight of 2000 to 800.
  • the polyester resin is used as the base resin, the hydrolysis resistance of the film itself was insufficient, and satisfactory corrosion resistance could not be obtained.
  • Has active hydrogen in the molecule There is disclosed a method relating to a skin in which spherical polyethylene particles and chain colloidal silicic acid are contained in a resin in which a room temperature crosslinkable epoxy resin is contained in a urethane resin.
  • Colloidal silica has the property of increasing the coefficient of friction by adhering to a solid surface, and when chain colloidal silicity like this method is used, the scratch resistance is reduced due to the structure of the colloidal silica itself. . For this reason, spherical polyethylene wax is blended in this method, but since the drying temperature is lower than 100 ° C, the polyethylene wax is embedded in the resin film and lubricity is insufficient. And satisfactory scratch resistance cannot be obtained. Disclosure of the invention
  • the present invention is intended to solve the problems of the prior art, and has a surface treatment excellent in corrosion resistance and scratch resistance as well as flat portion corrosion resistance, solvent resistance, topcoat paintability and weldability.
  • a metal material an aqueous surface treatment agent capable of obtaining the metal material, and a production method.
  • the present inventors have conducted intensive studies on means for solving the above-mentioned problems, and as a result, it has been found that it is effective to use an aqueous surface treating agent containing silica and an acrylic resin polymerized from a specific monomer. Have been newly found, and the present invention has been completed.
  • the gist of the present invention is as follows.
  • R 1 is hydrogen or a methyl group
  • R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms.
  • the aqueous surface treating agent according to the above (1) which comprises:
  • a polymer obtained by a polymerization reaction of acrylonitrile of the formula (f) with 0 to 10% by mass of an unsaturated monomer copolymerizable with these monomers, and having a glass transition temperature Is a surface-treated metal material having a temperature of 0 to 30 ° C.
  • aqueous surface treating agent according to any one of the above (1) to (3), on a plated metal plate or a metal plate provided with a base treatment, having a dry solid content of 0.3 to 5.
  • a method for producing a surface-treated metal material comprising applying an Og / m 2 coating and then drying to form an organic-inorganic composite film.
  • a first feature of the present invention is a copolymer obtained by copolymerizing several types of monomers having an ethylenic double bond as an acrylic resin serving as a base, and an appropriate amount of the copolymer. It consists in using a copolymer obtained from the polymerization of the appropriate monomer species.
  • the method for polymerizing the polymer used in the present invention is not particularly limited, but a method based on suspension polymerization and emulsion polymerization is preferred.
  • Such monomers include, for example, acrylic acid, methacrylic acid, Leic acid, maleic anhydride, fumaric acid, crotonic acid, itaconic acid, citraconic acid, cinnamic acid, 2-hydroxyhexyl (meta) acrylate, 2-hydric acid Doxypropyl (meta) acrylate, 3—hydroxypropyl (meta) acrylate, 2—hydroxybutyl (meta) acrylate, 3—hydroxybutyl (meta) acrylate 4-hydroxy butyl (meta) acrylate, 2-hydroxyl-methyl (aryl) ether, 3-hydroxypropynole (meta) aryl, 4-hydroxybutyl (meta) aryl ether, Alinorea Ruco I.
  • Glycidyl (meta) atalylate 2 — (1 — aziridinole) ethyl atalylate, butyl trimethoxysilane, Nyl triethoxysilane, arinoleglycidyl ether, iminol methacrylate, N-methylol (meth) acrylinoleamide, N-Methoxymethyl (meth) acrylylamide, N —Ethoxymethyl (meta) atalinoleamide, N—butoxymethyl (meth) acrylamide, (meth) acrylylamide, N—methyl (meta) acrylamide, N, N—dimethyl (meta) Acrylamide, N-dimethylamino propyl (meth) Acrylamide, butyl formate, butyl acetate, vinyl butyrate, butyl acrylate, styrene, ⁇ -methyl styrene, t-butynolestyrene, vinylinoleton
  • (meta) acryl “(meta) attribute”, “ The statements “(meta) aryl j” and “(meta) at lip” are “acryl”, “metacryl”, “atalylate J” or “ “Metacrylate”, “aryl” or “metaryl”, and “ataryloxy J” or “metacryloxy”, and similar in other similar notations. is there.
  • H 2 C C—— G00R 2 ... (1)
  • R 1 is hydrogen or a methyl group
  • R 2 is a straight-chain or branched alkyl group having 1 to 8 carbon atoms.
  • the (meth) acrylic acid ester unsaturated monomer (a) used in the present invention is represented by the above general formula (1).
  • Examples include methyl (meth) acrylate, ethyl (meta) acrylate, n-propyl (meta) acrylate and its isomers, n-butyl (meth) Acrylate and its isomers, n-pentyl (meta) acrylate and its isomers, n-hexyl (meth) acrylate and its isomers, n-heptyl (meta) Atalylate and its isomers, n-octyl (Meta) atalylate and its isomers.
  • the amount of such an unsaturated monomer (a) is 100 mass in total of the unsaturated monomers (a) to (f) constituting the acrylic resin. /. 15 to 76% by mass, preferably 3 ° to 70% by mass. If the amount of the unsaturated monomer (a) is less than 15% by mass, the resulting polymer film lacks flexibility, and cracks occur in the film during film formation, making it impossible to obtain sufficient corrosion resistance. . On the other hand, when the amount is more than 76% by mass, the formed film has poor solvent resistance, which is not preferable.
  • the ⁇ , ⁇ -ethylenically unsaturated monomer (b) having a carboxyl group in the molecule used in the present invention includes, for example, acrylic acid, methacrylic acid, maleic acid , Maleic anhydride, fumaric acid, crotonic acid, itaconic acid, citraconic acid, cinnamic acid and the like.
  • the amount of such unsaturated monomer (b) is from 2 to L based on the total of 100% by mass of the unsaturated monomers (a) to (f) constituting the acrylic resin. 0 mass%, more preferably 2.5 to 8 mass%. When the amount is less than 2% by mass, the adhesion of the film to the steel sheet is inferior. When the amount exceeds 10% by mass, the film is poor in corrosion resistance and water resistance.
  • Examples of the ethylenically unsaturated monomer (c) having a hydroxyl group in the molecule used in the present invention include 2-hydroxylethyl (meth) atalylate and 2-hydroxypropyl ( Methacrylate, 3—hydroxypropyl (meta) acrylate, 2—hydroxybutyl (meta) acrylate, 3—hydroxybutyl (meta) acrylate , 4-hydroxybutyl (meta) acrylate, 2-hydroxyl (meth) aryl ether, 3-hydroxypropyl (meth) aryl ether, 4-hydroxypropyl (meth) aryl ether, allyl alcohol, etc. Is mentioned.
  • the amount of such an unsaturated monomer (c) may be adjusted according to the amount of the unsaturated monomer (a) constituting the acrylic resin.
  • To (f) are 2 to 10% by mass, more preferably 2.5 to 8% by mass, based on the total 100% 0 / o of (f). 2 mass. If the ratio is less than / 0, the adhesion of the film to the steel sheet is poor.
  • 1 0-3 0 weight amount is the total 1 0 0 wt% of the unsaturated monomers constituting the accession Lil resin (a) ⁇ ( ⁇ ) styrene (d) used in the present invention 0 /. And more preferably 12 to 25% by mass. If the amount is less than 10% by mass, the formed film is inferior in scratch resistance, and if it exceeds 30% by mass, the corrosion resistance of the film in the processed part is inferior.
  • the amount of the acrylonitrile (e) used in the present invention is from 10 to 100% by mass based on the total of 100% by mass of the unsaturated monomers (a) to (f) constituting the acryl-based resin. It is 30% by mass, more preferably 15 to 28% by mass. When the amount is less than 10% by mass, the formed film is poor in solvent resistance, and when the amount exceeds 30% by mass, the water resistance and corrosion resistance of the film are inferior.
  • the unsaturated monomer (f) is an unsaturated monomer other than (a) to (e) copolymerizable with (a) to (e), and the solvent resistance, adhesion, and It may be used for the purpose of further improving the scratch resistance and the like as long as the effects of the present invention are not impaired.
  • unsaturated monomer (f) examples include (meth) acrylamide, N-methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-dimethylaminopropyl (Meta) Unsaturated monomer containing amide group such as acrylamide, esterified unsaturated monomer such as butyl formate, vinyl acetate, butyl butyrate, butyl acrylate, styrene, ⁇ -methyl Aromatic unsaturated monomers such as styrene, t-butyl styrene, vinyl toluene, etc .; cyanated unsaturated monomers such as (meth) acrylonitrile, ditolyl citrate; and (meth) ata Re Unsaturated monomers containing a phosphoric acid group, such as loxoshetyl phosphate, bis (meta) acrylic acid loxoshetyl phosphate, (meta) acrylic acid a
  • Glycidyl (meta) atalylate 2- (1-aziridinyl) ethyl acrylate, biertrimethoxysilane, vinyltriethoxysilane, aryl glycidinoleate enolate, imino N-methylol (meth) acrylinoleamide, N-methoxymethyl (meta) acrylamide, N-ethoxymethyl (meta) acryloamide, Unsaturated monomer having a functional group capable of reacting with a hydroxyl group or a carboxyl group such as N-butoxymethyl (meth) acrylate And the like.
  • At least one of them is preferably an unsaturated monomer having a functional group capable of reacting with a hydroxyl group or a hydroxyl group, more preferably a glycidyl group, an aziridinyl group, a methylol group, or a silanol group. It is an unsaturated monomer containing a mono group.
  • Such compounds include, for example, glycidyl (meta) acrylate, 21- (1-aziridinyl) ethyl acrylate, biertrimethoxysilane, vinyltriethoxysilane, and arylglycidyl Ether, iminol methacrylate, acryloyl olemorphin, N-methylol (meta) acrylyl amide, N-methoxymethyl (meta) acrylyl amide, N—ethoxymethyl (meta) acrylate Lilamide, N-butoxymethyl (meta) acrylamide.
  • the amount of the unsaturated monomer (f) exceeds 10% by mass with respect to 100% by mass of the total of the unsaturated monomers (a) to (f) constituting the acrylic resin, It is not preferable because the viscosity of the polymer is easily increased, the pot life of the aqueous surface treating agent is shortened, and a uniform film cannot be formed and the corrosion resistance is deteriorated.
  • the glass transition temperature of the acrylic resin used in the present invention is preferably 0 to 30 ° C.
  • the glass transition temperature of the acryl resin is not more than 0 ° C Unsatisfactory is not preferable because the formed film has poor blocking resistance.
  • the glass transition temperature (T g) in the present invention is a value calculated using the T g of a homopolymer of a monomer component, and can be determined by the following equation. ig Tg, Tg 2 Tg n where T g is the glass transition temperature of the polymer, T gl , T g 2 ,
  • T g n is the glass transition temperature of the homopolymer of each monomer component,, W 2, ... * w n represents the mass fraction of each monomer, + 2 + ⁇ ⁇ ⁇
  • the glass transition temperature of the homopolymer of each monomer is determined according to JISK7121.
  • the amount of colloidal silicity in the aqueous surface treating agent and the film of the surface-treated metal material of the present invention is 5 to 35% by mass in terms of solid mass.
  • the amount of colloidal silicide is less than 5% by mass, the corrosion resistance of the film is inferior.
  • it exceeds 35% by mass the binder effect of the resin is small, and the corrosion resistance is undesirably reduced.
  • the particle size and type of colloidal silica are not particularly limited in the present invention. For example, Snowtex O, N, and C manufactured by Nissan Chemical Industries, and Sydney AT manufactured by Asahi Denka Kogyo Co., Ltd. — Commercial products such as 20 N, A, and Q are applicable.
  • a polyolefin wax dispersion can be incorporated into the aqueous surface treating agent and the organic-inorganic composite film in order to improve the scratch resistance of the surface-treated metal material.
  • Polypropylene wax disposable purines include polyethylene wax, polypropylene wax, and polybutylene wax.
  • a denatured polyolefin resin obtained by adding a polar group to these waxes is used in an emulsifier concentration of 5% or less, and preferably dispersed in water or an aqueous solution without using an emulsifier.
  • the polar group can be introduced by oxidizing the polyolefin with an oxidizing agent such as oxygen, ozone or nitric acid in the presence of a catalyst (oxidized polyolefin wax), or atalylic acid, methacrylic acid, or methacrylic acid.
  • Ethylenically unsaturated linoleic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid and other ethylenically unsaturated solvonic acid monomers and polyolefin resins are dissolved in benzol and the like, and polymerization initiators (peroxide, (Dox, heavy metal catalyst, etc.) and heated in a nitrogen stream to make a graph.
  • the mass average particle diameter of the polyolefin wax disposable ion is preferably from 0.1 to 5.0 ⁇ , more preferably from 1.0 to 4.0 ⁇ . If the mass average particle diameter is less than 0.1 zm, the particles are likely to aggregate and have poor stability, which is not preferable.
  • the ratio of the mass average particle diameter to the number average particle diameter is preferably in the range of mass average particle diameter / number average particle diameter, that is, approximately 3.
  • polyolefin dispersions are preferably incorporated in the aqueous surface treating agent and the organic-inorganic composite coating in an amount of 35% by mass or less in terms of solid content. If it exceeds 35% by mass, paint adhesion is deteriorated, which is not preferable.
  • an organic-inorganic composite film having a solid content of 0.3 to 5.0 g / m 2 is formed on a metal plate. If it is less than 0.3 g / m 2 , it is not preferable because the coating is inferior in scratch resistance and the corrosion resistance in the processed portion is not good. On the other hand, if it exceeds 5.0 g Zm 2 , it is not preferable because weldability is poor.
  • the aqueous surface treating agent used in the present invention includes a uniform film on the surface to be coated.
  • Surfactants and thickeners called wettability improvers to obtain a coating, conductive substances for improving weldability, coloring pigments for improving design, matting materials, and solvents for improving film forming properties Etc. may be added as long as the effects of the present invention are not impaired.
  • Examples of the metal plate with a base that can be used in the present invention include a zinc-plated metal plate, a zinc-nickel plated metal plate, a zinc-iron plated metal plate, a zinc-chrome plated metal plate, and a zinc-aluminum plated metal plate.
  • Zinc-plated metal sheet, zinc-magnesium plated metal sheet, zinc-manganese plated metal sheet, etc. Lead or lead alloy-plated metal, tin or tin alloy-plated metal, and a small amount of dissimilar metal elements or impurities in these plating layers such as copanoleto, molybdenum, tungsten, nickel, titanium, and black.
  • the aqueous surface treating agent of the present invention can be applied directly on such a plated metal plate. However, in order to sufficiently exert the effects of the present invention, first, a chromate treatment or a non-chromate treatment by a conventional method is used. It is preferable to form a base coat and then apply the aqueous surface treating agent of the present invention thereon to form a resin coat.
  • the chromate treatment includes an electrolytic chromate treatment in which a chromate film is formed by electrolysis, a film formation using a reaction with a material, and a reaction-type close-mate treatment in which excess processing liquid is washed away.
  • Substrate with treatment liquid There is a coating-type chromatographic treatment in which a film is formed by coating without drying and washing with water, and any of the treatments can be employed in the present invention.
  • Electrolytic non-chromate treatment to form a film a film is formed using the reaction with the material, then reactive non-chromate treatment to wash away excess treatment liquid, apply the treatment liquid to the object, and wash with water
  • a coating-type non-chromatizing treatment in which a film is formed by drying without drying, and any of these treatments can be employed in the present invention.
  • the organic and inorganic substances can be obtained.
  • a coating method a conventional method such as a roll coating method, a dipping method, and an electrostatic coating method can be used.
  • Each of the above metal plates was degreased with a silicate alkaline degreasing agent Fine Cleaner 4336 (registered trademark, manufactured by Nippon Parkerizing Co., Ltd.). Specifically, the metal plate was treated with a degreasing agent at a concentration of 20 g / 1 at a temperature of 60 C by spraying for 2 minutes, and then spray-washed with tap water for 30 seconds.
  • a silicate alkaline degreasing agent Fine Cleaner 4336 registered trademark, manufactured by Nippon Parkerizing Co., Ltd.
  • Reactive chromate treatment metal plate: EG, ZN, GI
  • zinc chrome 357 registered trademark, manufactured by Nippon Parkerizing Co., Ltd.
  • spray treatment at a liquid temperature of 50 ° C for 5 seconds. After washing with tap water and air-drying, a test plate was prepared.
  • the goal Beam deposition amount in thickness is 2 0 mg / m 2.
  • (C) electrolytic click port formate process metal plate: EG, ZN, GI) chromic acid 5 0 g / 1, of predetermined sulfate 0. 3 g current density 1 in a bath of Z 1 0 A / dm 2
  • a test plate was prepared by applying an electric quantity to the metal plate to perform an electrolytic closing process on the metal plate, washing the plate with water, and then drying it at 200 ° C. for 8 seconds. The reached plate temperature in this treatment was 80 ° C, and the target chromium deposition amount was AO mg Zm 2 .
  • the numerical value in parentheses after the name of each monomer in Table 2 is the homopolymer of those monomer components.
  • the glass transition temperature (T g) in units of C is shown, and T g on the right end of Table 3 is the glass transition temperature of each polymer.
  • Each of the aqueous surface treating agents prepared above was applied to each of the test plates using a bar coater, and dried at an ambient temperature of 280 ° C. for 12 seconds.
  • the plate temperature reached in this treatment was 130 ° C.
  • the target adhesion amount was 1. O g / m 2 .
  • the adhesion amount was adjusted by appropriately changing the solid concentration of the treating agent and the type of the percoater.
  • White area generation rate is 5% or more and less than 10% of the total area
  • White area generation rate is 10% or more and less than 30% of the total area
  • White area generation rate is 5% or more and less than 10% of the area of processed part
  • the occurrence area ratio is 10% or more and less than 30% of the processed area
  • the surface of the surface-treated metal plate sample is impregnated with a solvent (ethanol or MEK) into gauze, and reciprocated 10 times with a load of 500 g. The appearance after sliding was observed, and the samples of ⁇ and ⁇ were judged as good according to the following evaluation criteria. The results are shown in Tables 7 to 12.
  • the swelling area of the film is less than 30% of the entire sliding part
  • the swelling area of the film is 30% or more of the entire sliding part
  • Dissolution area of the film is less than 30% of the entire sliding part
  • the dissolution area of the coating is 30% or more of the entire moving part.
  • a rectangular cylinder crank press test was performed on the surface-treated metal plate sample.
  • the conditions for the square cylinder crank press test were as follows: a sample (0.8 x 220 x xi 80 mm) was formed to a size of 65 x 115 mm and a height of 50 mm at a wrinkle holding pressure of 6 tons, followed by forming. The rear sliding surface was visually evaluated. Based on the following evaluation criteria, the samples of A and B were judged as good. The results are shown in Tables 7-12.
  • the surface-treated metal sheet sample was subjected to a continuous spot welding test under the conditions shown in Table 6 to determine the number of spots at which a nugget diameter of 3 mm or more could be formed stably.
  • Electrolytic chromate ⁇ ⁇ ⁇ ⁇ o ⁇ Electrolytic chromate of the present invention ⁇ ⁇ ⁇ ⁇ o ⁇ Electrolytic chromate of the present invention ⁇ • @ ⁇ o ⁇ ⁇ Electrolytic chromate of the present invention oo ⁇ ⁇ o ⁇ Electrolytic chromate of the present invention oo ⁇ ⁇ @ ®
  • the present invention electrolytic chromate o ⁇ ⁇ @ ⁇
  • the present invention chroma ⁇ ⁇ ⁇ o ⁇ ⁇
  • the present invention electrolytic chromate ⁇ ⁇ o ® The present invention electrolytic chromate ⁇ ⁇ ⁇ o ® ⁇ The present invention.
  • the surface-treated metal sheets obtained by the surface treatment method of the present invention are not only corrosion-resistant in flat areas, solvent resistance, topcoat coatability and weldability, but also in the corrosion resistance in the processed areas. It is clear that the film has excellent scratch resistance. Industrial applicability
  • the surface-treated metal sheet of the present invention has excellent corrosion resistance and scratch resistance as well as flat portion corrosion resistance, solvent resistance, top coat coatability, and weldability, and is therefore suitable for the household appliances, building materials, and automotive fields. It is suitable as a material and has extremely high industrial utility value.
  • the aqueous surface treatment agent and the method for producing a surface-treated metal sheet of the present invention provide a surface-treated metal sheet having excellent corrosion resistance in a flat portion, solvent resistance, overcoating property, weldability, corrosion resistance in a processed portion, and scratch resistance. Can be provided to the market.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Laminated Bodies (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

A water-based surface-treating agent which comprises an acrylic resin, water, and colloidal silica having a solid concentration of 5 to 35 wt.%, characterized in that the acrylic resin is a polymer having a glass transition temperature of 0 to 30°C obtained by polymerizing (a) 15 to 76 wt.% unsaturated (meth)acrylic ester monomer represented by the following general formula (1) (1) (wherein R1 is hydrogen or methyl and R2 is C¿1-8? linear or branched alkyl), (b) 2 to 10 wt.% a, β-ethylenically unsaturated monomer having a carboxyl group in the molecule, (c) 2 to 10 wt.% α, β-ethylenically unsaturated monomer having a hydroxyl group in the molecule, (d) 10 to 30 wt.% styrene, (e) 10 to 30 wt.% acrylonitrile, and (f) 0 to 10 wt.% unsaturated monomer copolymerizable with these monomers. Also provided is a surface-treated metallic material produced with the agent.

Description

明 細 書 めっき金属板用水系表面処理剤、 表面処理金属板及びその製造方法 技術分野  Description Aqueous surface treatment agent for plated metal sheet, surface-treated metal sheet and method for producing the same
本発明は平面部耐食性、 加工部耐食性、 耐溶剤性、 塗装密着性お よび溶接性のみならず耐傷つき性に優れた表面処理金属板と、 それ を得るこ とができる水系表面処理剤及び製造方法に関する。 背景技術  The present invention relates to a surface-treated metal sheet having excellent corrosion resistance in addition to flat surface corrosion resistance, processed portion corrosion resistance, solvent resistance, coating adhesion and weldability, and an aqueous surface treatment agent capable of obtaining the same. About the method. Background art
従来から、 家庭電化製品や建材等には、 亜鉛や亜鉛系めつき鋼板 が広く用いられている。 これらの鋼板は、 そのままでは、 耐食性や 上塗り塗装性が不十分であるために、 クロメー ト化成処理ゃリ ン酸 塩化成処理が施される。 その後、 プレス加工や折り曲げ加工等の成 形加工や塗装等が施されることが多いが、 使用される用途によって は、 塗装を行わないでそのまま用いられる場合も少なくない。 塗装 を行わないで用いる場合には、 クロメート化成処理鋼板と呼ばれる 表面処理鋼板が多く使用されてきたが、 成形加工や組み立ての際の 指紋の付着や傷が付きやすい等の問題を有している。 そこで、 これ らの問題を解決するために、 亜鉛系めつき鋼板の表面にク 口メート 処理後、 厚さ 1 μ m前後の有機樹脂層を形成させた有機複合鋼板が 用いられる様になつてきた。  Zinc and zinc-coated steel sheets have been widely used for home appliances and building materials. These steel sheets are, as they are, inadequate in corrosion resistance and topcoat paintability, and are therefore subjected to chromate conversion treatment and phosphoric acid conversion treatment. After that, shaping or painting, such as pressing or bending, is often performed, but depending on the intended use, it is not uncommon to use it without painting. When used without painting, surface-treated steel sheets called chromate conversion treated steel sheets have been used in many cases, but they have problems such as sticking of fingerprints and damage during forming and assembly. . Therefore, in order to solve these problems, an organic composite steel sheet has been used, in which an organic resin layer with a thickness of about 1 μm is formed on the surface of a zinc-based plated steel sheet after a close mate treatment. Was.
この有機複合鋼板は、 耐指紋性以外に、 耐食性、 耐溶剤性、 上塗 り塗装性など様々な皮膜性能が要求される。 これらの性能のうち、 近年、 特に耐傷付き性等、 表面外観品位に対する要求レベルが高く なってきている。 これは家電業界において省工程、 省コス トの観点 からプレス成形後塗装せずにそのまま使用されるこ とに加えて、 最 近では無塗油あるいは速乾油でのプレス成形が行われるものが増え てきたためである。 このようなプレス成形加工条件では鋼板の表面 に金型との摺動によって傷が発生しやすくなる他、 成形加工後の製 品を運搬する際に、 成形物どう し、 あるいは成形物とそれを納めて いる容器 (段ボール箱など) とが擦れあい、 成形物の表面に傷が生 じる。 この様な傷付き部は、 通常の有機被覆鋼板表面よ り耐食性が 劣り、 外観上傷が目立っため、 品質の低下を免れない。 This organic composite steel sheet is required to have various film properties such as corrosion resistance, solvent resistance, and overcoating property in addition to fingerprint resistance. Among these performances, in recent years, the required level for surface appearance quality, particularly scratch resistance, has been increasing. This is because in the home appliance industry, from the viewpoint of saving processes and costs, it is used as it is without painting after press molding. Recently, press molding with no oil or quick-drying oil has been increasing. Under these press forming conditions, scratches are likely to occur on the surface of the steel sheet due to sliding with the mold, and when transporting the formed product, the molded products are separated from each other or The container (such as a cardboard box) rubs and the surface of the molded product is scratched. Such scratched parts are inferior in corrosion resistance to ordinary organic-coated steel sheet surfaces, and are markedly scratched in appearance, so that quality deterioration is inevitable.
このため、 耐食性、 上塗り塗装性の他に耐傷付き性も考慮した表 面処理鋼板に関する技術がいくつか提案されている。 この様な技術 としては、 特開平 3— 1 7 1 8 9号公報、 特公平 6— 1 0 4 7 9 9 号公報、 特開平 6— 2 9 2 8 5 9号公報に記載されている方法があ る。  For this reason, several technologies have been proposed for surface-treated steel sheets that take into account not only corrosion resistance and topcoat paintability but also scratch resistance. Examples of such techniques include the methods described in Japanese Patent Application Laid-Open Nos. 3-171889, 6-104799, and 6-292589. There is.
特開平 3— 1 7 1 8 9号公報には、 ウ レタン変性ポリオレフイ ン 樹脂にフッ素系樹脂粒子およびシリ力粒子を配合した樹脂皮膜に関 する方法が開示されている。 この方法の特徴は、 フッ素系樹脂粒子 を使用することで傷付き部を保護するところにあるが、 フッ素系樹 脂粒子を水溶液中で均一に分散するためには、 界面活性剤の使用が 必要不可欠であり、 この界面活性剤を使用しているために耐食性の レベルが全体的に低く、 満足できる耐食性を得ることはできなかつ た。  Japanese Patent Application Laid-Open No. 3-171189 discloses a method for a resin film in which a urethane-modified polyolefin resin is mixed with fluorine resin particles and silicide particles. The feature of this method is that the damaged part is protected by using fluororesin particles, but in order to disperse the fluororesin particles uniformly in an aqueous solution, it is necessary to use a surfactant. Indispensable, the use of this surfactant resulted in a low level of corrosion resistance overall, and no satisfactory corrosion resistance could be obtained.
特公平 6— 1 0 4 7 9 9号公報には、 ポリエステル系樹脂と架橋 剤と平均分子量 2 0 0 0〜 8 0 0 0のポリエチレン系ワックスを含 有する皮膜に関する方法が開示されている。 この方法では、 ベース 樹脂にポリエステル樹脂を使用しているため、 皮膜自体の耐加水分 解性が不十分であり、 満足できる耐食性を得ることができなかった 特開平 6— 2 9 2 8 5 9号公報には、 分子内に活性水素を有する ウレタン樹脂に常温架橋型エポキシ榭脂を含有させた樹脂に、 球形 ポリエチレンヮックス粒子と鎖状コロイダルシリ 力を含有させた皮 膜に関する方法が開示されている。 コロイダルシリカは、 固体表面 に付着して摩擦係数を高くする性質を有しており、 この方法のよう な鎖状コロイダルシリ力を使用した場合、 コロイダルシリカ自体の 構造性により耐傷付き性が低下する。 このため、 この方法では球状 ポリ エチレンワ ックスを配合しているが、 乾燥温度が 1 0 0 °cより も低い温度であるため、 ポリエチレンワックスが樹脂皮膜中に埋没 してしまい、 潤滑性が不十分となり、 満足できる耐傷つき性を得る ことができない。 発明の開示 Japanese Patent Publication No. 6-104799 discloses a method relating to a film containing a polyester resin, a crosslinking agent and a polyethylene wax having an average molecular weight of 2000 to 800. In this method, since the polyester resin is used as the base resin, the hydrolysis resistance of the film itself was insufficient, and satisfactory corrosion resistance could not be obtained. Has active hydrogen in the molecule There is disclosed a method relating to a skin in which spherical polyethylene particles and chain colloidal silicic acid are contained in a resin in which a room temperature crosslinkable epoxy resin is contained in a urethane resin. Colloidal silica has the property of increasing the coefficient of friction by adhering to a solid surface, and when chain colloidal silicity like this method is used, the scratch resistance is reduced due to the structure of the colloidal silica itself. . For this reason, spherical polyethylene wax is blended in this method, but since the drying temperature is lower than 100 ° C, the polyethylene wax is embedded in the resin film and lubricity is insufficient. And satisfactory scratch resistance cannot be obtained. Disclosure of the invention
本発明は、 前記従来技術が抱える問題を解決するためのものであ り、 平面部耐食性、 耐溶剤性、 上塗り塗装性および溶接性のみなら ず、 加工部耐食性、 耐傷つき性に優れた表面処理金属材と、 それを 得ることができる水系表面処理剤及び製造方法を提供する。  The present invention is intended to solve the problems of the prior art, and has a surface treatment excellent in corrosion resistance and scratch resistance as well as flat portion corrosion resistance, solvent resistance, topcoat paintability and weldability. Provided are a metal material, an aqueous surface treatment agent capable of obtaining the metal material, and a production method.
本発明者らは、 前記問題解決のための手段について鋭意検討を重 ねた結果、 特定モノマーから重合されるァク リル系樹脂とシリカを 含有する水系表面処理剤を用いることが有効であることを新たに見 出し、 本発明を完成するに至った。  The present inventors have conducted intensive studies on means for solving the above-mentioned problems, and as a result, it has been found that it is effective to use an aqueous surface treating agent containing silica and an acrylic resin polymerized from a specific monomer. Have been newly found, and the present invention has been completed.
即ち、 本発明の要旨とするところは、 次のとおりである。  That is, the gist of the present invention is as follows.
( 1 ) アク リル系樹脂、 水および固形分質量換算で 5〜 3 5質量 (1) Acrylic resin, 5 to 35 mass in terms of water and solid content
0/0のコロイダルシリカを含有し、 前記アク リル系樹脂が、 固形分質 量換算で ( a ) 下記一般式 ( 1 ) H2C = C—— C00R2 ··· (1 ) Containing 0/0 of colloidal silica, the accession Lil resin is, on a solids mass terms (a) the following general formula (1) H 2 C = C—— C00R 2 (1)
(式中、 R1は水素またはメチル基、 R2は炭素数 1〜 8の直鎖もし く は分岐アルキル基) (In the formula, R 1 is hydrogen or a methyl group, and R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms.)
で示される 1 5〜 7 6質量%の (メ タ) ァク リル酸エステル不飽和 単量体と、 ( b ) 分子内にカルボキシル基を有する 2〜 1 0質量% のひ , —エチレン性不飽和単量体と、 ( c ) 分子内に水酸基を有 する 2〜 1 0質量0 /。のひ , J3—エチレン性不飽和単量体と、 ( d ) 1 0〜 3 0質量0 /oのスチレンと、 ( e ) 1 0〜 3 0質量0 /oのアタ リ ロニ ト リノレと、 ( f ) これら単量体と共重合可能である 0〜 1 0質 量%の不飽和単量体との重合反応によ り得られる重合体であって、 かつガラス転移温度が 0〜 3 0 °Cであるこ とを特徴とする水系表面 処理剤。 15 to 76% by mass of a (meth) acrylic acid ester unsaturated monomer represented by the following formula: and (b) 2 to 10% by mass of a carboxyl group in the molecule. (C) 2 to 10 mass 0 / having a hydroxyl group in the molecule. And J3—ethylenically unsaturated monomer, (d) 10-30 mass 0 / o styrene, and (e) 10-30 mass 0 / o atalyloni trinole, (F) A polymer obtained by a polymerization reaction with 0 to 10% by mass of an unsaturated monomer copolymerizable with these monomers, and having a glass transition temperature of 0 to 30%. An aqueous surface treatment agent characterized by a temperature of ° C.
( 2 ) 前記ァク リル系樹脂中の ( f ) が、 グリ シジル基、 アジリ ジニル基、 メチロール基及びシラノ一ル基から選ばれる 1種類以上 の官能基を分子内に持つ不飽和単量体を含むものであることを特徴 とする前記 ( 1 ) に記載の水系表面処理剤。  (2) An unsaturated monomer having at least one functional group selected from a glycidyl group, an aziridinyl group, a methylol group and a silanol group in the molecule, wherein (f) in the acryl-based resin is The aqueous surface treating agent according to the above (1), which comprises:
( 3 ) 水系表面処理剤中にさ らに固形分質量換算で 3 5質量%以 下のポリ オレフィ ンワ ックスデイスパージョ ンを含有するこ とを特 徵とする前記 ( 1 ) または ( 2 ) に記載の水系表面処理剤。  (3) The above-mentioned (1) or (2), wherein the aqueous surface treating agent further contains 35% by mass or less of a polyolefin wax dispersion in terms of solid content. The aqueous surface treating agent according to (1).
( 4) めっき金属板上に、 アク リル系樹脂と固形分換算で 5〜 3 5質量。/。のコ口ィダルシリ 力を含有する有機無機複合皮膜を 0. 3 〜 5. 0 g /m2有し、 前記アク リル系樹脂が、 固形分質量換算で(4) Acrylic resin and 5 to 35 mass in solid content on the plated metal plate. /. Has an organic-inorganic composite film containing co port Idarushiri force 0. 3 ~ 5. 0 g / m 2, the accession Lil resin is in solid mass in terms
( a ) 上記一般式 ( 1 ) で示される 1 5〜 7 6質量%の (メ タ) ァ ク リル酸エステル不飽和単量体と、 ( b ) 分子内にカルボキシル基 を有する 2〜 1 0質量%のひ , —エチレン性不飽和単量体と、 ( c ) 分子内に水酸基を有する 2 ~ 1 0質量%の o;, —エチレン性 不飽和単量体と、 ( d ) 1 0〜 3 0質量0 /0のスチレンと、 ( e ) 1 0〜 3 0質量0 /。のアク リ ロニト リルと、 ( f ) これら単量体と共重 合可能である 0〜 1 0質量%の不飽和単量体との重合反応により得 られる重合体であって、 かつガラス転移温度が 0〜 3 0 °Cであるこ とを特徴とする表面処理金属材。 (a) 15 to 76% by mass of a (meth) acrylic acid ester unsaturated monomer represented by the above general formula (1); and (b) 2 to 10 having a carboxyl group in the molecule. % By mass of the ethylenically unsaturated monomer and ( c) intramolecular 2 to 1 0% by weight of o ;, having hydroxyl groups at - and an ethylenically unsaturated monomer, and (d) 1 0~ 3 0 mass 0/0 of styrene, (e) 1 0 to 30 mass 0 /. A polymer obtained by a polymerization reaction of acrylonitrile of the formula (f) with 0 to 10% by mass of an unsaturated monomer copolymerizable with these monomers, and having a glass transition temperature Is a surface-treated metal material having a temperature of 0 to 30 ° C.
( 5 ) アク リル系樹脂を構成する ( f ) 力 グリ シジル基、 アジ リ ジニル基、 メチロール基及びシラノ一ル基からなる群から選ばれ る少なく とも 1種の官能基を分子内に持つ不飽和単量体を含むもの であることを特徴とする前記 ( 4 ) に記載の表面処理金属材。  (5) Constituting the acrylic resin (f) Force A compound having at least one functional group selected from the group consisting of glycidyl group, aziridinyl group, methylol group and silanol group in the molecule. The surface-treated metal material according to the above (4), which comprises a saturated monomer.
( 6 ) 有機無機複合皮膜中にさ らに固形分質量換算で 3 5質量% 以下のポリオレフィ ンワックスディスパージョ ンを含有するこ とを 特徴とする前記 ( 4 ) または ( 5 ) に記載の表面処理金属材。  (6) The surface according to (4) or (5), wherein the organic-inorganic composite film further contains 35% by mass or less of a polyolefin wax dispersion in terms of a solid content. Processing metal material.
( 7 ) めっき金属板もしくは下地処理を施しためつき金属板上に 、 前記 ( 1 ) 〜 ( 3 ) のいずれか一つに記載の水系表面処理剤を、 乾燥固形分質量換算で 0. 3〜5 . O g /m2塗布した後、 乾燥し て有機無機複合皮膜を形成することを特徴とする表面処理金属材の 製造方法。 発明を実施するための最良の形態 (7) The aqueous surface treating agent according to any one of the above (1) to (3), on a plated metal plate or a metal plate provided with a base treatment, having a dry solid content of 0.3 to 5. A method for producing a surface-treated metal material, comprising applying an Og / m 2 coating and then drying to form an organic-inorganic composite film. BEST MODE FOR CARRYING OUT THE INVENTION
本発明の第一の特徴は、 ベースとなるアク リル樹脂として、 ェチ レン性二重結合を有する数種類の単量体を共重合させて得られる共 重合体であって、 かつ適切な量の適切なモノマー種の重合から得ら れる共重合体を使用することにある。 なお、 本発明に用いられる重 合体の重合方法は特に限定するものではないが、 懸濁重合及び乳化 重合による方法が好ましい。  A first feature of the present invention is a copolymer obtained by copolymerizing several types of monomers having an ethylenic double bond as an acrylic resin serving as a base, and an appropriate amount of the copolymer. It consists in using a copolymer obtained from the polymerization of the appropriate monomer species. The method for polymerizing the polymer used in the present invention is not particularly limited, but a method based on suspension polymerization and emulsion polymerization is preferred.
かかる単量体としては、 例えば、 アク リル酸、 メタクリル酸、 マ レイ ン酸、 無水マ レイ ン酸、 フマル酸、 ク ロ ト ン酸、 ィタ コ ン酸、 シ ト ラコン酸、 桂皮酸、 2—ヒ ドロ キシェチル (メ タ) アタ リ レー ト、 2 —ヒ ドロキシプロ ピル (メ タ) アタ リ レー ト、 3 —ヒ ドロキ シプロ ピル (メ タ) アタ リ レー ト、 2 —ヒ ドロキシブチル (メ タ) アタ リ レー ト、 3 —ヒ ドロキシブチル (メ タ) アタ リ レー ト、 4— ヒ ドロキシブチル (メ タ) アタ リ レー ト、 2 —ヒ ドロキシェチル ( メ タ) ァリルエーテル、 3 —ヒ ドロ キシプロ ピノレ (メ タ) ァ リルェ 一テル、 4—ヒ ドロキシブチル (メ タ) ァリルエーテル、 ァ リノレア ルコ一.ノレ、 グリ シジル (メ タ) アタ リ レー ト 、 2 — ( 1 —アジリ ジ 二ノレ) ェチルアタ リ レー ト、 ビュル ト リ メ トキシシラン、 ビニル ト リエ トキシシラン、 ァリノレグリ シジルエーテル、 イ ミ ノールメ タク リ レー ト 、 ァク リ ロイノレモルホリ ン、 N .—メチロール (メ タ) ァク リ ノレアミ ド、 N —メ トキシメチル (メ タ) アク リルアミ ド、 N—ェ トキシメチル (メ タ) アタ リノレアミ ド、 N —ブトキシメチル (メタ ) アク リルアミ ド、 (メ タ) アク リルアミ ド、 N —メチル (メ タ) アク リルアミ ド、 N, N —ジメチル (メ タ) アク リルアミ ド、 N - ジメチルァミ ノプロ ピル (メタ) アク リルアミ ド、 蟻酸ビュル、 酢 酸ビュル、 酪酸ビニル、 アク リル酸ビュル、 スチレン、 α —メチル スチレン、 t ーブチノレスチレン、 ビニノレ トノレェン、 (メタ) アタ リ ロニ ト リル、 ケィ皮酸二 ト リル、 (メ タ) ァク リ ロキシェチルフォ スフェー ト、 ビス一 (メ タ) ァク リ ロキシェチルフォスフェー ト、 (メ タ) ァク リ ロキシェチルフエニールァシッ ドフォスフェー ト、 (メ タ) アク リル酸メチル、 (メ タ) アク リル酸ェチル、 (メ タ) アク リル酸プロ ピル及びその異性体、 (メ タ) アク リル酸ブチル及 びその異性体、 (メ タ) アク リル酸ペンチル及びその異性体、 (メ タ) アク リル酸へキシル及びその異性体など挙げられる。 なお、 こ こで用いる 「 (メ タ) アク リル」 、 「 (メ タ) アタ リ レー ト」 、 「 (メ タ) ァリ ル j 、 および 「 (メ タ) アタ リ 口キシ」 なる記載は、 それぞれ、 「アク リ ル」 もしく は 「メ タク リル」 、 「アタ リ レー ト J もしく は 「メ タク リ レー ト」 、. 「ァリル」 もしく は 「メ タ リル」 、 および 「アタ リ ロキシ J も しく は 「メ タク リ ロキシ」 を意味する ものであり 、 その他の同様の表記において同様である。 Such monomers include, for example, acrylic acid, methacrylic acid, Leic acid, maleic anhydride, fumaric acid, crotonic acid, itaconic acid, citraconic acid, cinnamic acid, 2-hydroxyhexyl (meta) acrylate, 2-hydric acid Doxypropyl (meta) acrylate, 3—hydroxypropyl (meta) acrylate, 2—hydroxybutyl (meta) acrylate, 3—hydroxybutyl (meta) acrylate 4-hydroxy butyl (meta) acrylate, 2-hydroxyl-methyl (aryl) ether, 3-hydroxypropynole (meta) aryl, 4-hydroxybutyl (meta) aryl ether, Alinorea Ruco I. Glycidyl (meta) atalylate, 2 — (1 — aziridinole) ethyl atalylate, butyl trimethoxysilane, Nyl triethoxysilane, arinoleglycidyl ether, iminol methacrylate, N-methylol (meth) acrylinoleamide, N-Methoxymethyl (meth) acrylylamide, N —Ethoxymethyl (meta) atalinoleamide, N—butoxymethyl (meth) acrylamide, (meth) acrylylamide, N—methyl (meta) acrylamide, N, N—dimethyl (meta) Acrylamide, N-dimethylamino propyl (meth) Acrylamide, butyl formate, butyl acetate, vinyl butyrate, butyl acrylate, styrene, α-methyl styrene, t-butynolestyrene, vinylinoletone, (meth) Atari lonitrile, ditolyl citrate, (meta) acrylate loxiche Rufosphate, bis (meta) acryloxyl phosphate, (meta) acryloxyphenyl acid phosphate, (meta) methyl acrylate, (meta) Ethyl acrylate, (meth) propyl acrylate and its isomers, (meth) butyl acrylate and its isomers, (meth) pentyl acrylate and its isomers, (meta) acyl Hexyl lylate and its isomers and the like. The terms “(meta) acryl”, “(meta) attribute”, “ The statements “(meta) aryl j” and “(meta) at lip” are “acryl”, “metacryl”, “atalylate J” or “ “Metacrylate”, “aryl” or “metaryl”, and “ataryloxy J” or “metacryloxy”, and similar in other similar notations. is there.
前記アク リル系樹脂と しては、 固形分質量換算で ( a ) 下記一般 式 ( 1 ) R1 As the acrylic resin, (a) the following general formula (1) R 1
I  I
H2C = C—— G00R2 … (1 ) H 2 C = C—— G00R 2 … (1)
(式中、 R1は水素またはメチル基、 R2は炭素数 1〜 8の直鎖も し く は分岐アルキル基) (In the formula, R 1 is hydrogen or a methyl group, and R 2 is a straight-chain or branched alkyl group having 1 to 8 carbon atoms.)
で示される 1 5〜 7 6質量%の (メ タ) アク リル酸エステル不飽和 単量体と、 ( b ) 分子内にカルボキシル基を有する 2〜 1 0質量% ( a , |3 —エチレン性不飽和単量体と、 ( c ) 分子内に水酸基を有 する 2〜 1 ◦質量0 /。の α;, —エチレン性不飽和単量体と、 ( d ) 1 0〜 3 0質量%のスチレンと、 ( e ) 1 0〜 3 0質量%のァク リ ロニ ト リルと、 ( f ) これら単量体と共重合可能である 0〜 1 0質 量%の不飽和単量体との重合反応によ り得られる重合体を用いる必 要がある。 15 to 76% by mass of (meth) acrylic acid ester unsaturated monomer represented by the formula: (b) 2 to 10% by mass having a carboxyl group in the molecule (a, | 3—ethylenic An unsaturated monomer, and (c) an ethylenically unsaturated monomer having a hydroxyl group in the molecule of 2 to 1 ° mass 0 / .; and an ethylenically unsaturated monomer of (d) 10 to 30% by mass. A mixture of styrene, (e) 10 to 30% by mass of acrylonitrile, and (f) 0 to 10% by mass of an unsaturated monomer copolymerizable with these monomers. It is necessary to use a polymer obtained by a polymerization reaction.
本発明に使用される (メタ) アク リル酸エステル不飽和単量体 ( a ) は上記一般式 ( 1 ) で表される。 例と して、 メチル (メ タ) ァ ク リ レー ト、 ェチル (メ タ) アタ リ レー ト、 n —プロ ピル (メ タ) ァク リ レー トおよびその異性体、 n —ブチル (メタ) アタ リ レー ト およびその異性体、 n —ペンチル (メ タ) ァク リ レー トおよびその 異性体、 n —へキシル (メタ) ァク リ レー トおよびその異性体、 n 一へプチル (メタ) アタ リ レー トおよびその異性体、 n —ォクチル (メ タ) アタ リ レー トおよびその異性体、 が挙げられる。 The (meth) acrylic acid ester unsaturated monomer (a) used in the present invention is represented by the above general formula (1). Examples include methyl (meth) acrylate, ethyl (meta) acrylate, n-propyl (meta) acrylate and its isomers, n-butyl (meth) Acrylate and its isomers, n-pentyl (meta) acrylate and its isomers, n-hexyl (meth) acrylate and its isomers, n-heptyl (meta) Atalylate and its isomers, n-octyl (Meta) atalylate and its isomers.
この様な不飽和単量体 ( a ) の配合量は、 アク リル系樹脂を構成 する不飽和単量体 ( a ) 〜 ( f ) の合計 1 0 0質量。/。に対して、 1 5〜 7 6質量%、 好ま しく は 3 ◦〜 7 0質量%である。 不飽和単量 体 ( a ) の配合量が 1 5質量%未満では得られる重合体皮膜の柔軟 性が欠如するため、 成膜時に皮膜にク ラックが入り、 十分な耐食性 を得るこ とができない。 一方、 配合量が 7 6質量%を超える場合は 形成した皮膜の耐溶剤性が劣るため好ましく ない。  The amount of such an unsaturated monomer (a) is 100 mass in total of the unsaturated monomers (a) to (f) constituting the acrylic resin. /. 15 to 76% by mass, preferably 3 ° to 70% by mass. If the amount of the unsaturated monomer (a) is less than 15% by mass, the resulting polymer film lacks flexibility, and cracks occur in the film during film formation, making it impossible to obtain sufficient corrosion resistance. . On the other hand, when the amount is more than 76% by mass, the formed film has poor solvent resistance, which is not preferable.
本発明に使用される分子内にカルボキシル基を有する α, β —ェ チレン性不飽和単量体 ( b ) と しては、 例えば、 アク リル酸、 メ タ ク リ ル酸、 マ レイ ン酸、 無水マレイ ン酸、 フマル酸、 ク ロ ト ン酸、 ィタコン酸、 シ トラコン酸、 桂皮酸等が挙げられる。 この様な不飽 和単量体 ( b ) の配合量は、 アク リル系樹脂を構成する不飽和単量 体 ( a ) 〜 ( f ) の合計 1 0 0質量%に対して 2〜 : L 0質量%であ り、 よ り好ま しく は 2. 5〜 8質量%である。 2質量%未満の場合 鋼板に対する皮膜の密着性に劣り、 1 0質量%を超える場合は皮膜 の耐食性、 耐水性に劣るため好ましく ない。  The α, β-ethylenically unsaturated monomer (b) having a carboxyl group in the molecule used in the present invention includes, for example, acrylic acid, methacrylic acid, maleic acid , Maleic anhydride, fumaric acid, crotonic acid, itaconic acid, citraconic acid, cinnamic acid and the like. The amount of such unsaturated monomer (b) is from 2 to L based on the total of 100% by mass of the unsaturated monomers (a) to (f) constituting the acrylic resin. 0 mass%, more preferably 2.5 to 8 mass%. When the amount is less than 2% by mass, the adhesion of the film to the steel sheet is inferior. When the amount exceeds 10% by mass, the film is poor in corrosion resistance and water resistance.
本発明に使用される分子内に水酸基を有するひ, エチレン性 不飽和単量体 ( c ) と しては、 例えば、 2—ヒ ドロキシェチル (メ タ) アタ リ レー ト、 2 —ヒ ドロキシプロ ピル (メ タ) ァク リ レー ト 、 3 —ヒ ドロキシプロ ピル (メ タ) アタ リ レー ト、 2 —ヒ ドロキシ プチル (メ タ) アタ リ レー ト、 3 —ヒ ドロキシブチル (メ タ) ァク リ レー ト、 4ーヒ ドロキシプチル (メ タ) アタ リ レー ト、 2—ヒ ド ロキシェチル (メタ) ァリルエーテル、 3 —ヒ ドロキシプロ ピル ( メ タ) ァリルエーテル、 4—ヒ ドロキシプチル (メタ) ァリルエー テル、 ァリルアルコール、 などが挙げられる。 この様な不飽和単量 体 ( c ) の配合量は、 アク リル系樹脂を構成する不飽和単量体 ( a ) 〜 ( f ) の合計 1 0 0質量0 /oに対して 2〜 1 0質量%であり、 よ り好ましくは 2. 5〜 8質量%である。 2質量。 /0未満の場合鋼板に 対する皮膜の密着性に劣り、 1 0質量%を超える場合は皮膜の耐食 性、 耐水性に劣るため好ましく ない。 Examples of the ethylenically unsaturated monomer (c) having a hydroxyl group in the molecule used in the present invention include 2-hydroxylethyl (meth) atalylate and 2-hydroxypropyl ( Methacrylate, 3—hydroxypropyl (meta) acrylate, 2—hydroxybutyl (meta) acrylate, 3—hydroxybutyl (meta) acrylate , 4-hydroxybutyl (meta) acrylate, 2-hydroxyl (meth) aryl ether, 3-hydroxypropyl (meth) aryl ether, 4-hydroxypropyl (meth) aryl ether, allyl alcohol, etc. Is mentioned. The amount of such an unsaturated monomer (c) may be adjusted according to the amount of the unsaturated monomer (a) constituting the acrylic resin. ) To (f) are 2 to 10% by mass, more preferably 2.5 to 8% by mass, based on the total 100% 0 / o of (f). 2 mass. If the ratio is less than / 0, the adhesion of the film to the steel sheet is poor.
本発明で使用されるスチレン ( d ) の配合量はアク リル系樹脂を 構成する不飽和単量体 ( a ) 〜 ( ί ) の合計 1 0 0質量%に対して 1 0〜 3 0質量0 /。であり、 よ り好ましくは 1 2〜 2 5質量%である 。 1 0質量%未満の場合形成した皮膜の耐傷つき性に劣り、 3 0質 量%を超える場合は皮膜の加工部耐食性に劣るため好ましくない。 本発明で使用されるアク リ ロニ ト リル ( e ) の配合量はアク リル 系樹脂を構成する不飽和単量体 ( a ) 〜 ( f ) の合計 1 0 0質量% に対して 1 0〜 3 0質量%であり、 よ り好ましく は 1 5〜 2 8質量 %である。 1 0質量%未満の場合形成した皮膜の耐溶剤性に劣り、 3 0質量%を超える場合は皮膜の耐水性、 耐食性に劣るため好まし くない。 1 0-3 0 weight amount is the total 1 0 0 wt% of the unsaturated monomers constituting the accession Lil resin (a) ~ (ί) styrene (d) used in the present invention 0 /. And more preferably 12 to 25% by mass. If the amount is less than 10% by mass, the formed film is inferior in scratch resistance, and if it exceeds 30% by mass, the corrosion resistance of the film in the processed part is inferior. The amount of the acrylonitrile (e) used in the present invention is from 10 to 100% by mass based on the total of 100% by mass of the unsaturated monomers (a) to (f) constituting the acryl-based resin. It is 30% by mass, more preferably 15 to 28% by mass. When the amount is less than 10% by mass, the formed film is poor in solvent resistance, and when the amount exceeds 30% by mass, the water resistance and corrosion resistance of the film are inferior.
不飽和単量体 ( f ) は ( a ) 〜 ( e ) と共重合可能な ( a ) 〜 ( e ) 以外の不飽和単量体であり、 形成した皮膜の耐溶剤性、 密着性 、 耐傷つき性等をさ らに向上させる 目的で、 本発明の効果を損なわ ない限り使用しても構わない。  The unsaturated monomer (f) is an unsaturated monomer other than (a) to (e) copolymerizable with (a) to (e), and the solvent resistance, adhesion, and It may be used for the purpose of further improving the scratch resistance and the like as long as the effects of the present invention are not impaired.
不飽和単量体 ( f ) としては、 例えば、 (メタ) アク リルアミ ド 、 N—メチル (メ タ) アク リルアミ ド、 N, N—ジメチル (メ タ) ァク リルァミ ド、 N—ジメチルァミ ノプロ ピル (メ タ) アク リルァ ミ ド、 などのアミ ド基含有不飽和単量体、 蟻酸ビュル、 酢酸ビニル 、 酪酸ビュル、 アク リル酸ビュル、 などのエステル化不飽和単量体 、 スチレン、 α—メチルスチレン、 t —プチルスチレン、 ビニルト ルェン、 などの芳香族不飽和単量体、 (メタ) アク リ ロニ ト リル、 ケィ皮酸二 ト リル、 などのシァノ化不飽和単量体、 (メタ) アタ リ ロキシェチルフォスフェー ト、 ビス一 (メ タ) ァク リ ロキシェチル フォスフェー ト、 (メ タ) ァク リ ロキシェチルフエニールアシッ ド フォスフェー ト、 などのリ ン酸基含有不飽和単量体、 グリ シジル ( メ タ) アタ リ レー ト、 2― ( 1 一アジリ ジニル) ェチルァク リ レー ト、 ビエル ト リ メ トキシシラン、 ビニルト リ エ トキシシラン、 ァリ ノレグリ シジノレエーテノレ、 イ ミ ノーノレメ タク リ レー ト 、 ァク リ ロ イ ノレ モルホ リ ン、 N —メチロール (メ タ) ァク リノレアミ ド、 N—メ トキ シメチル (メ タ) ァク リルアミ ド、 N—エ トキシメチル (メ タ) ァ ク リノレアミ ド、 N—ブ トキシメチル (メ タ) ァク リ ノレアミ ド、 など の水酸基やカルボキシル基と反応しえる官能基を有する不飽和単量 体などが挙げられる。 この中の少なく とも 1種は、 水酸基や力ルポ キシル基と反応しえる官能基を有する不飽和単量体が好ましく、 よ り好ま しく は、 グリ シジル基、 アジリ ジニル基、 メチロール基、 シ ラノ一ル基を含有する不飽和単量体である。 このよ う な化合物と し ては、 例えば、 グリ シジル (メ タ) アタ リ レー ト、 2 一 ( 1 一アジ リ ジニル) ェチルアタ リ レー ト、 ビエルト リ メ トキシシラン、 ビニ ルト リ エ トキシシラン、 ァリルグリ シジルエーテル、 イ ミ ノールメ タク リ レー ト、 ァク リ ロイノレモルホ リ ン、 N—メチロール (メ タ) アク リルアミ ド、 N—メ トキシメチル (メ タ) アク リルアミ ド、 N —エ トキシメチル (メ タ) ァク リルアミ ド、 N—ブトキシメチル ( メ タ) アク リルアミ ドがあげられる。 不飽和単量体 ( f ) の配合量 がアク リル系樹脂を構成する不飽和単量体 ( a ) 〜 ( f ) の合計 1 0 0質量%に対して 1 0質量%を越えた場合は重合体が増粘しやす く な り 、 水系表面処理剤の可使時間が短く なる他、 均一な膜を形成 するこ とができず耐食性が劣化するため好ましく ない。 Examples of the unsaturated monomer (f) include (meth) acrylamide, N-methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-dimethylaminopropyl (Meta) Unsaturated monomer containing amide group such as acrylamide, esterified unsaturated monomer such as butyl formate, vinyl acetate, butyl butyrate, butyl acrylate, styrene, α-methyl Aromatic unsaturated monomers such as styrene, t-butyl styrene, vinyl toluene, etc .; cyanated unsaturated monomers such as (meth) acrylonitrile, ditolyl citrate; and (meth) ata Re Unsaturated monomers containing a phosphoric acid group, such as loxoshetyl phosphate, bis (meta) acrylic acid loxoshetyl phosphate, (meta) acrylic acid phosphate acid phosphate, etc. Glycidyl (meta) atalylate, 2- (1-aziridinyl) ethyl acrylate, biertrimethoxysilane, vinyltriethoxysilane, aryl glycidinoleate enolate, imino N-methylol (meth) acrylinoleamide, N-methoxymethyl (meta) acrylamide, N-ethoxymethyl (meta) acryloamide, Unsaturated monomer having a functional group capable of reacting with a hydroxyl group or a carboxyl group such as N-butoxymethyl (meth) acrylate And the like. At least one of them is preferably an unsaturated monomer having a functional group capable of reacting with a hydroxyl group or a hydroxyl group, more preferably a glycidyl group, an aziridinyl group, a methylol group, or a silanol group. It is an unsaturated monomer containing a mono group. Such compounds include, for example, glycidyl (meta) acrylate, 21- (1-aziridinyl) ethyl acrylate, biertrimethoxysilane, vinyltriethoxysilane, and arylglycidyl Ether, iminol methacrylate, acryloyl olemorphin, N-methylol (meta) acrylyl amide, N-methoxymethyl (meta) acrylyl amide, N—ethoxymethyl (meta) acrylate Lilamide, N-butoxymethyl (meta) acrylamide. When the amount of the unsaturated monomer (f) exceeds 10% by mass with respect to 100% by mass of the total of the unsaturated monomers (a) to (f) constituting the acrylic resin, It is not preferable because the viscosity of the polymer is easily increased, the pot life of the aqueous surface treating agent is shortened, and a uniform film cannot be formed and the corrosion resistance is deteriorated.
本発明に使用されるァク リル系樹脂のガラス転移温度は 0〜 3 0 °Cであるのが好ましい。 アタ リル系樹脂のガラス転移温度が 0 °C未 満では、 形成した皮膜の耐ブロ ッキング性が劣るため好ましく ないThe glass transition temperature of the acrylic resin used in the present invention is preferably 0 to 30 ° C. The glass transition temperature of the acryl resin is not more than 0 ° C Unsatisfactory is not preferable because the formed film has poor blocking resistance.
。 一方、 3 0 °Cを超える場合は造膜性が低下し、 加工部耐食性に劣 るため好ま しく ない。 . On the other hand, when the temperature is higher than 30 ° C, the film forming property is deteriorated, and the corrosion resistance of the processed portion is poor.
本発明におけるガラス転移温度 (T g ) とは、 単量体成分の単独 重合体の T g を用いて計算される値のこ とであ り、 次式によって求 めるこ とができる。 ig Tg, Tg2 Tgn ここで、 T gは重合体のガラス転移温度、 T g l 、 T g2 、 · ·The glass transition temperature (T g) in the present invention is a value calculated using the T g of a homopolymer of a monomer component, and can be determined by the following equation. ig Tg, Tg 2 Tg n where T g is the glass transition temperature of the polymer, T gl , T g 2 ,
• T g n は各単量体成分の単独重合体のガラス転移温度、 、 W 2 、 · · * wn は各単量体の質量分率を表し、 + 2 + · · ·• T g n is the glass transition temperature of the homopolymer of each monomer component,, W 2, ... * w n represents the mass fraction of each monomer, + 2 + · · ·
+ wn = 1である。 各単量体の単独重合体のガラス転移温度は J I S K 7 1 2 1 によ り求められる。 + w n = 1. The glass transition temperature of the homopolymer of each monomer is determined according to JISK7121.
本発明の水系表面処理剤中および表面処理金属材の皮膜中のコロ ィダルシリ力の配合量は固形分質量換算で 5〜 3 5質量%である。 コ ロイダルシリ 力の配合量が 5質量%未満では皮膜の耐食性に劣る ため好ましく ない。 また、 3 5質量%を超える場合は、 樹脂のパイ ンダー効果が小さ く、 耐食性が低下するため好ましく ない。 なお、 コ ロイダルシリ カの粒径およぴ種類については、 本発明では特に限 定するものではなく 、 例えば、 日産化学工業社製スノーテックス O 、 N、 Cや、 旭電化工業社製アデライ ト A T— 2 0 N、 A、 Qなど の市販品が適用できる。  The amount of colloidal silicity in the aqueous surface treating agent and the film of the surface-treated metal material of the present invention is 5 to 35% by mass in terms of solid mass. When the amount of colloidal silicide is less than 5% by mass, the corrosion resistance of the film is inferior. On the other hand, if it exceeds 35% by mass, the binder effect of the resin is small, and the corrosion resistance is undesirably reduced. Note that the particle size and type of colloidal silica are not particularly limited in the present invention. For example, Snowtex O, N, and C manufactured by Nissan Chemical Industries, and Adelaide AT manufactured by Asahi Denka Kogyo Co., Ltd. — Commercial products such as 20 N, A, and Q are applicable.
また、 本発明では表面処理金属材の耐傷つき性を向上させるため に、 ポリ オレフイ ンワ ックスディスパージョ ンを水系表面処理剤お よび有機無機複合皮膜中に配合するこ とができる。  In the present invention, a polyolefin wax dispersion can be incorporated into the aqueous surface treating agent and the organic-inorganic composite film in order to improve the scratch resistance of the surface-treated metal material.
ポリ オレフイ ンワ ックスデイスパージヨ ンと しては、 ポリエチレ ンワックス、 ポリ プロ ピレンワックス、 ポリ ブチレンワックスある いはこれらのワ ッ ク スに極性基を付与した変性ポリ オレフイ ンヮ ッ タ スを、 乳化剤濃度 5 %以下、 好ましく は乳化剤を用いるこ となく 水または水溶液に分散させたものを用いる。 極性基は、 触媒存在下 で、 ポリ オレフイ ンワ ックスを酸素、 オゾンあるいは硝酸等の酸化 剤で酸化処理するこ とによって導入するこ とができ (酸化ポリオレ フィ ンワックス) 、 あるいはアタ リル酸、 メ タク リノレ酸、 ク ロ トン 酸、 マレイ ン酸、 フマール酸、 ィ タコン酸等のエチレン性不飽和力 ノレボン酸モノマーとポリォレフィ ンヮ ックス とをベンゾール等に溶 解し、 重合開始剤 (パーオキサイ ド、 レ ドックス、 重金属触媒等) と共に窒素気流中で加熱しグラフ ト化して導入するこ とができる。 ポリ オレフイ ンワ ッ クスデイ スパージヨ ンの質量平均粒径は 0. 1〜 5. Ο μ πιが好ましく 、 さ らに好ましく は 1 . 0 ~ 4. 0 μ τη である。 質量平均粒径が 0. 1 z m未満の場合、 粒子が凝集しやす く安定性に劣るため好ましく ない。 また、 質量平均粒径が 5 . 0 IX mを越える と粒子の分散安定性に劣るため好ましく ない。 また、 質 量平均粒径と数平均粒径の比率と しては、 質量平均粒径/数平均粒 径く 3の範囲内であることが好ましい。 Polypropylene wax disposable purines include polyethylene wax, polypropylene wax, and polybutylene wax. Alternatively, a denatured polyolefin resin obtained by adding a polar group to these waxes is used in an emulsifier concentration of 5% or less, and preferably dispersed in water or an aqueous solution without using an emulsifier. The polar group can be introduced by oxidizing the polyolefin with an oxidizing agent such as oxygen, ozone or nitric acid in the presence of a catalyst (oxidized polyolefin wax), or atalylic acid, methacrylic acid, or methacrylic acid. Ethylenically unsaturated linoleic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid and other ethylenically unsaturated solvonic acid monomers and polyolefin resins are dissolved in benzol and the like, and polymerization initiators (peroxide, (Dox, heavy metal catalyst, etc.) and heated in a nitrogen stream to make a graph. The mass average particle diameter of the polyolefin wax disposable ion is preferably from 0.1 to 5.0 μππι, more preferably from 1.0 to 4.0 μτη. If the mass average particle diameter is less than 0.1 zm, the particles are likely to aggregate and have poor stability, which is not preferable. On the other hand, if the mass average particle size exceeds 5.0 IX m, the dispersion stability of the particles is poor, which is not preferable. Further, the ratio of the mass average particle diameter to the number average particle diameter is preferably in the range of mass average particle diameter / number average particle diameter, that is, approximately 3.
これらのポリ ォレフィ ンヮ ックスディスパージョ ンは、 水系表面 処理剤および有機無機複合皮膜中に固形分換算で 3 5質量%以下の 範囲で配合されるこ とが好ましい。 3 5質量%を越える と塗料密着 性が劣化するため好ましく ない。  These polyolefin dispersions are preferably incorporated in the aqueous surface treating agent and the organic-inorganic composite coating in an amount of 35% by mass or less in terms of solid content. If it exceeds 35% by mass, paint adhesion is deteriorated, which is not preferable.
本発明では金属板上に付着量と して固形分質量換算で 0. 3〜 5 . 0 g /m2の有機無機複合皮膜を形成する。 0. 3 g /m2未満の 場合は皮膜の耐傷つき性に劣り、 加工部耐食性も良好でないため好 ま しく ない。 一方、 5. 0 g Zm2を超える場合は溶接性に劣るた め好ましく ない。 In the present invention, an organic-inorganic composite film having a solid content of 0.3 to 5.0 g / m 2 is formed on a metal plate. If it is less than 0.3 g / m 2 , it is not preferable because the coating is inferior in scratch resistance and the corrosion resistance in the processed portion is not good. On the other hand, if it exceeds 5.0 g Zm 2 , it is not preferable because weldability is poor.
また、 本発明で用いる水系表面処理剤には、 被塗面に均一な皮膜 を得るための濡れ性向上剤と呼ばれる界面活性剤や増粘剤、 溶接性 向上のための導電性物質、 意匠性向上のための着色顔料ゃ艷消し材 料、 造膜性向上のための溶剤等を、 本発明の効果を損なわない限り 添加しても構わない。 The aqueous surface treating agent used in the present invention includes a uniform film on the surface to be coated. Surfactants and thickeners called wettability improvers to obtain a coating, conductive substances for improving weldability, coloring pigments for improving design, matting materials, and solvents for improving film forming properties Etc. may be added as long as the effects of the present invention are not impaired.
本発明において使用可能な下地めつき金属板としては、 亜鉛めつ き金属板、 亜鉛一ニッケルめっき金属板、 亜鉛一鉄めつき金属板、 亜鉛一クロムめつき金属板、 亜鉛—アルミニウムめっき金属板、 亜 鉛一チタンめつき金属板、 亜鉛一マグネシウムめっき金属板、 亜鉛 一マンガンめっき金属板等の亜鉛系の電気めつき、 溶融めつき、 蒸 着めつき鋼板、 アルミニゥムまたはアルミニゥム合金めつき金属板 、 鉛または鉛合金めつき金属板、 錫または錫合金めつき金属板、 さ らにはこれらのめっき層に少量の異種金属元素あるいは不純物とし てコパノレト、 モリ ブデン、 タ ングステン、 ニッケル、 チタン、 クロ ム、 アルミ ニウム、 マンガン、 鉄、 マグネシウム、 鉛、 アンチモン 、 錫、 銅、 カ ドミ ウム、 ヒ素等を含有したもの、 およびノまたはシ リカ、 アルミナ、 チタニア等の無機物を分散させたものが含まれる 。 さ らには、 以上のめっきと他の種類のめっき、 例えば鉄めつき、 鉄一 りんめっき等と組み合わせた複層めっき金属板も使用可能であ る。  Examples of the metal plate with a base that can be used in the present invention include a zinc-plated metal plate, a zinc-nickel plated metal plate, a zinc-iron plated metal plate, a zinc-chrome plated metal plate, and a zinc-aluminum plated metal plate. Zinc-plated metal sheet, zinc-magnesium plated metal sheet, zinc-manganese plated metal sheet, etc. , Lead or lead alloy-plated metal, tin or tin alloy-plated metal, and a small amount of dissimilar metal elements or impurities in these plating layers such as copanoleto, molybdenum, tungsten, nickel, titanium, and black. Containing aluminum, manganese, iron, magnesium, lead, antimony, tin, copper, cadmium, arsenic, etc. And those in which inorganic substances such as silica or alumina, titania and the like are dispersed. Further, a multi-layer plated metal plate in combination with the above plating and other types of plating, for example, iron plating, iron-phosphorus plating, etc., can also be used.
本発明の水系表面処理剤は、 かかるめっき金属板上に直接塗布す ることもできるが、 本発明の効果を十分発揮させるためには、 まず 常法によるク ロメート処理またはノ ンク ロメート処理により下地皮 膜を形成し、 その上に、 本発明の水系表面処理剤を塗布し樹脂皮膜 を形成させるのが好ましい。  The aqueous surface treating agent of the present invention can be applied directly on such a plated metal plate. However, in order to sufficiently exert the effects of the present invention, first, a chromate treatment or a non-chromate treatment by a conventional method is used. It is preferable to form a base coat and then apply the aqueous surface treating agent of the present invention thereon to form a resin coat.
ク ロメー ト処理には、 電解によってクロメート皮膜を形成する電 解ク ロメー ト処理、 素材との反応を利用して皮膜を形成させ、 その 後余分な処理液を洗い流す反応型ク口メー ト処理、 処理液を被塗物 に塗布し水洗することなく乾燥して皮膜を形成させる塗布型ク ロメ 一ト処理があり、 本発明ではいずれの処理も採用することができる ノ ンク ロメー ト処理には、 電解によってノ ンク ロメー ト皮膜を形 成する電解型ノ ンク ロメート処理、 素材との反応を利用して皮膜を 形成させ、 その後、 余分な処理液を洗い流す反応型ノ ンクロメー ト 処理、 処理液を被塗物に塗布し水洗することなく乾燥して皮膜を形 成させる塗布型ノ ンク ロメー ト処理があり、 本発明ではいずれの処 理も採用することができる。 The chromate treatment includes an electrolytic chromate treatment in which a chromate film is formed by electrolysis, a film formation using a reaction with a material, and a reaction-type close-mate treatment in which excess processing liquid is washed away. Substrate with treatment liquid There is a coating-type chromatographic treatment in which a film is formed by coating without drying and washing with water, and any of the treatments can be employed in the present invention. Electrolytic non-chromate treatment to form a film, a film is formed using the reaction with the material, then reactive non-chromate treatment to wash away excess treatment liquid, apply the treatment liquid to the object, and wash with water There is a coating-type non-chromatizing treatment in which a film is formed by drying without drying, and any of these treatments can be employed in the present invention.
前記クロメ一ト処理によって処理された下地めつき金属板上に本 発明の水系表面処理剤を塗布して、 到達板温度 6 0〜 2 0 0 °Cで乾 燥させることによ り、 有機無機複合皮膜を形成させる。 塗布方法と しては、 常法、 例えばロールコー ト法、 浸漬法、 静電塗布法等を用 いるこ とができる。 実施例  By applying the aqueous surface treating agent of the present invention on the metal plate with the undercoat treated by the above-mentioned chromate treatment and drying it at a reaching plate temperature of 60 to 200 ° C., the organic and inorganic substances can be obtained. Form a composite coating. As a coating method, a conventional method such as a roll coating method, a dipping method, and an electrostatic coating method can be used. Example
以下に本発明を、 製造例、 実施例及び比較例によ り、 具体的に説 明する。 これらの実施例は本発明の説明のために記載するものであ り、 本発明を何ら限定するものではない。  Hereinafter, the present invention will be described specifically with reference to Production Examples, Examples, and Comparative Examples. These examples are provided for illustrating the present invention and do not limit the present invention in any way.
( 1 ) 金属板  (1) Metal plate
金属板は表 1 に示すものを用いた。  The metal plates shown in Table 1 were used.
表 1 金属板の種類とめっき付着量 (板厚 : 0 . 8 m m ) Table 1 Types of metal plates and coating weight (plate thickness: 0.8 mm)
略号 金属板の種類 Symbol Type of metal plate
E G 電気亜鉛めつき鋼板 (めっき付着量 : 2 0 g / m 2 ) EG Electro-galvanized steel sheet (coating weight: 20 g / m 2 )
Z N 電気亜鉛ニッケルめっき鋼板 (めつき付着量 : 2 0 g  ZN Electric zinc-nickel plated steel sheet (Attached coating weight: 20 g
/ m 2、 ニッケル含有率 : 1 2 w t % ) / M 2, nickel content: 1 2 wt%)
G I 溶融亜鉛めつき鋼板 (めっき付着量 : 6 0 g / m 2 ) ( 2 ) 脱脂処理 GI hot-dip galvanized steel sheet (coating weight: 60 g / m 2 ) (2) Degreasing treatment
上記の各金属板をシリケー ト系アルカ リ脱脂剤のファインク リー ナー 4 3 3 6 (登録商標、 日本パーカライジング社製) で脱脂処理 した。 具体的には、 金属板を脱脂剤濃度 2 0 g / 1 、 温度 6 0 Cに てスプレーで 2分間処理した後、 水道水で 3 0秒間スプレー洗浄し た。  Each of the above metal plates was degreased with a silicate alkaline degreasing agent Fine Cleaner 4336 (registered trademark, manufactured by Nippon Parkerizing Co., Ltd.). Specifically, the metal plate was treated with a degreasing agent at a concentration of 20 g / 1 at a temperature of 60 C by spraying for 2 minutes, and then spray-washed with tap water for 30 seconds.
( 3 ) 下地処理  (3) Base treatment
( a ) 反応型ク ロメー ト処理 (金属板 : E G、 Z N、 G I ) ジンクロム 3 5 7 (登録商標、 日本パーカライジング社製) を用 い、 金属板に液温度 5 0 °Cで 5秒間スプレー処理を行い、 水道水で 洗浄後風乾して試験板を作製した。 目標ク 口。ム付着量は 2 0 m g / m 2 であつに。 (a) Reactive chromate treatment (metal plate: EG, ZN, GI) Using zinc chrome 357 (registered trademark, manufactured by Nippon Parkerizing Co., Ltd.), spray treatment at a liquid temperature of 50 ° C for 5 seconds. After washing with tap water and air-drying, a test plate was prepared. The goal Beam deposition amount in thickness is 2 0 mg / m 2.
( b ) 塗布型ク口メート化成処理 (金属板 : E G、 Z N、 G I ) ジンクロム 1 3 0 0 AN (登録商標、 日本パー力ライジング社製 ) を、 ロールコー ト法で金属板に塗布し、 水洗することなく直ちに 2 0 0 °Cの雰囲気温度で 1 0秒間乾燥して試験板を作製した。 この 処理における到達板温度は 1 0 0 °C、 目標ク ロム付着量は 4 0 m g /m2 であった。 (b) Coating-type chemical conversion treatment (metal plate: EG, ZN, GI) Zinc chrome 130 AN (registered trademark, manufactured by Nippon Pariki Rising Co., Ltd.) is applied to the metal plate by a roll coating method, and washed with water. Without drying, the sample was dried at an ambient temperature of 200 ° C. for 10 seconds to prepare a test plate. The reached plate temperature in this treatment was 100 ° C, and the target chromium adhesion amount was 40 mg / m 2 .
( c ) 電解型ク 口メート処理 (金属板 : E G、 Z N、 G I ) ク ロム酸 5 0 g / 1 、 硫酸 0. 3 g Z 1 の浴中で電流密度 1 0 A / d m2で所定の電気量を通電して金属板に電解型ク口メー ト処理 を施し、 水洗した後 2 0 0 °Cの雰囲気温度で 8秒間乾燥して試験板 を作製した。 この処理における到達板温度は 8 0 °C、 目標ク ロム付 着量は A O m g Zm2 であった。 (C) electrolytic click port formate process (metal plate: EG, ZN, GI) chromic acid 5 0 g / 1, of predetermined sulfate 0. 3 g current density 1 in a bath of Z 1 0 A / dm 2 A test plate was prepared by applying an electric quantity to the metal plate to perform an electrolytic closing process on the metal plate, washing the plate with water, and then drying it at 200 ° C. for 8 seconds. The reached plate temperature in this treatment was 80 ° C, and the target chromium deposition amount was AO mg Zm 2 .
( 4 ) 水系表面処理剤の調製  (4) Preparation of aqueous surface treatment agent
表 2に略号を示した、 ( a ) (メタ) アク リル酸エステル不飽和 単量体、 ( b ) 分子内にカルボキシル基をもつ a:, ]3—エチレン性 不飽和単量体、 ( c ) 分子内に水酸基をもつ α , β一エチレン性不 飽和単量体、 ( d ) スチレン、 ( e ) アタ リ ロ ニ ト リ ノレ、 ( f ) こ れらの単量体と共重合可能である不飽和単量体を、 表 3に示す比率 で使用して、 表 3に示す A l 〜 A 3 7の重合体を得た。 表 2の各単 量体の名称の後のかっこ内の数値はそれらの単量体成分の単独重合 体の。 Cを単位とするガラス転移温度 (T g ) を示しており、 表 3の 右端の T gは各重合体のガラス転移温度である。 (A) Unsaturated (meth) acrylic acid ester monomer, (b) having a carboxyl group in the molecule a :,] 3-ethylenic Unsaturated monomers, (c) α , β-ethylenically unsaturated monomers having a hydroxyl group in the molecule, (d) styrene, (e) atalylonitrile, (f) the unsaturated monomer can be a monomer copolymerizable, used in ratios shown in Table 3, to obtain a polymer a l ~ a 3 7 shown in Table 3. The numerical value in parentheses after the name of each monomer in Table 2 is the homopolymer of those monomer components. The glass transition temperature (T g) in units of C is shown, and T g on the right end of Table 3 is the glass transition temperature of each polymer.
室温にて、 表 3の重合体の水分散液、 並びに表 4および表 5にそ れぞれ示すコロイダルシリ力およびポリォレフィ ンワ ッ クスデイス パージヨ ンを、 表 7〜 1 2に示す組成比率でプロペラ攪拌機を用い て攪拌しながら混合し、 蒸留水を加えて固形分濃度を調整した。 表 7〜 1 2に示した皮膜中固形分組成は、 重合体とシリカ とワ ッ ク ス の合計量が 1 0 0質量0 /。であり、 またこれらの表中のシリカ とヮッ クスの量は質量%で表したものである。 表 2 At room temperature, an aqueous dispersion of the polymer shown in Table 3 and the colloidal sily force and polyolefin waxed purge ion shown in Tables 4 and 5 were mixed with a propeller stirrer at the composition ratios shown in Tables 7 to 12. The mixture was mixed with stirring using distilled water, and distilled water was added to adjust the solid content concentration. The solid content in the film shown in Tables 7 to 12 is 100 mass 0 / total of the polymer, silica and wax. Further, the amounts of silica and box in these tables are expressed in mass%. Table 2
Figure imgf000018_0001
表 3
Figure imgf000018_0001
Table 3
重合体を椟成する各単 S体種と比率  Each S-form and its ratio in the polymer
No. (a) (b) (c) (d) (e) (f) Tg 種 合計 種 種 % % 種 »量% No. (a) (b) (c) (d) (e) (f) Tg Species Total Species%% Species »Amount%
A1 BA 25 BMA 30 55 AA 5 2HE A 5 St 10 AN 25 一 - 22A1 BA 25 BMA 30 55 AA 5 2HE A 5 St 10 AN 25 One-22
A2 BA 30 BMA 15 45 AA 2.5 2HEMA 2.5 St 25 AN 25 - 一 24A2 BA 30 BMA 15 45 AA 2.5 2 HEMA 2.5 St 25 AN 25-one 24
A3 BA 45 - 0 45 MAA 2,5 2HE A 2.5 St 25 AN . 25 - - Ϊ0A3 BA 45-0 45 MAA 2,5 2HE A 2.5 St 25 AN. 25--Ϊ0
A4 BA 49 - 0 49 AA 3 2HEMA 3 St 20 AN 25 - - 3.7A4 BA 49-0 49 AA 3 2HEMA 3 St 20 AN 25--3.7
A5 2EHA 25 BMA 22 47 MAA 3 HPMA 5 St 20 AN 25 - - 10A5 2EHA 25 BMA 22 47 MAA 3 HPMA 5 St 20 AN 25--10
A6 2EHA 25 BMA 22 47 MAA 4 2HEA 4 St 20 AN 25 一 9.4A6 2EHA 25 BMA 22 47 MAA 4 2HEA 4 St 20 AN 25 1 9.4
A7 BA 45 - 0 45 AA 5 2HEMA 5 St 20 AN 25 - ― 9.0A7 BA 45-0 45 AA 5 2HEMA 5 St 20 AN 25--9.0
A8 BA 58 - 0 58 AA 5 2HEMA 5 St 7 AN 25 - - -9.2A8 BA 58-0 58 AA 5 2HEMA 5 St 7 AN 25---9.2
A9 BA 38 BMA 35 73 AA 5 2HEMA 2 St 10 AN 10.0 一 0A9 BA 38 BMA 35 73 AA 5 2HEMA 2 St 10 AN 10.0 1 0
A10 BA 20 BMA 31 51 AA 5 2HEMA 5 St 14 AN 25.0 一 30A10 BA 20 BMA 31 51 AA 5 2 HEMA 5 St 14 AN 25.0 1 30
A1 1 BA 20 BMA 20 40 AA 5 2HE A 5 St 25 AN 25 - - 37A1 1 BA 20 BMA 20 40 AA 5 2HE A 5 St 25 AN 25--37
A12 BA 45 - ― 45 ― ― 2HE A 5 St 25 AN 25 - 一 8.9A12 BA 45--45--2HE A 5 St 25 AN 25-One 8.9
A13 BA 45 - 0 45 AA 2 2HEMA 5 St 23 AN 25 - 一 8.9A13 BA 45-0 45 AA 2 2HEMA 5 St 23 AN 25-8.9
A14 BA 45 - 0 45 AA 10 2HEMA 5 St 15 AM 25 - 一 9、2A14 BA 45-0 45 AA 10 2 HEMA 5 St 15 AM 25-1 9, 2
A15 BA 45 ― - 45 AA IS 2HE A 5 St 10 AN 25 - 一 9.4A15 BA 45 ―-45 AA IS 2HE A 5 St 10 AN 25-9.4
A16 BA 38 BMA 22 60 AA 5 - 一 St 20 AN 15 '- 一 8.2A16 BA 38 BMA 22 60 AA 5-one St 20 AN 15 '-one 8.2
A17 BA 36 BMA 22 58 AA 5 2HE A 2 St 20 AN 15 一 一 11A17 BA 36 BMA 22 58 AA 5 2HE A 2 St 20 AN 15 11
ΑΪ8 BA 28 BMA 22 50 AA 5 2HEMA 10 St 20 AN 15 - - 21ΑΪ8 BA 28 BMA 22 50 AA 5 2HEMA 10 St 20 AN 15--21
Α19 BA 23 BMA 22 45 AA 5 2HE A 15 St 20 AN 15 - - 27Α19 BA 23 BMA 22 45 AA 5 2HE A 15 St 20 AN 15--27
Α20 BA 30 BMA 40 70 AA 5 2HE A 5 一 一 AN 20 ― 一 8.2Α20 BA 30 BMA 40 70 AA 5 2HE A 5 One AN 20 ― One 8.2
Α21 BA 30 BMA 30 60 AA 5 2HEMA 5 St 10 AN 20 - 一 14Α21 BA 30 BMA 30 60 AA 5 2HEMA 5 St 10 AN 20-14
Α22 BA 30 BMA 10 40 AA 5 2HEMA 5 St 30 AN 20 - - 27Α22 BA 30 BMA 10 40 AA 5 2HEMA 5 St 30 AN 20--27
Α23 BA 30 BMA 5 35 AA 5 2HEMA 5 St 35 AN 20 - - 30Α23 BA 30 BMA 5 35 AA 5 2HEMA 5 St 35 AN 20--30
Α24 BA 50 BMA 20 70 AA 5 2HE A 5 St 20 ―■ 一 ― - -8.9Α24 BA 50 BMA 20 70 AA 5 2HE A 5 St 20 ― ■ one ―--8.9
Α25 BA 40 BMA 20 60 AA 5 2HEMA 5 St 20 AN 10 - - 5.0Α25 BA 40 BMA 20 60 AA 5 2HEMA 5 St 20 AN 10--5.0
Α26 BA 40 ― 0 40 AA 5 2HEMA 5 St 20 AN 30 - ― 17Α26 BA 40 ― 0 40 AA 5 2HEMA 5 St 20 AN 30-― 17
Α27 BA 35 35 AA 5 2HEMA 5 St 20 AN 35 25Α27 BA 35 35 AA 5 2HEMA 5 St 20 AN 35 25
Α28 BA 40 BMA 6 46 AA 5 2HE A 5 St 20 AN 20 NMAAm 4 12Α28 BA 40 BMA 6 46 AA 5 2HE A 5 St 20 AN 20 NMAAm 4 12
Α29 BA 34 BMA 6 40 AA 5 2HEMA 5 St 20 AN 20 NMAAm 10 21Α29 BA 34 BMA 6 40 AA 5 2HEMA 5 St 20 AN 20 NMAAm 10 21
Α30 BA 29 BMA 6 35 AA 5 2HEMA 5 St 20 AN 20 NMAAm 15 28Α30 BA 29 BMA 6 35 AA 5 2HEMA 5 St 20 AN 20 NMAAm 15 28
Α31 BA 42 BMA 5 47 MAA 2.5 2HEMA 2.5 St 20 AN 25 G A 3 7.7Α31 BA 42 BMA 5 47 MAA 2.5 2HEMA 2.5 St 20 AN 25GA 37.7
Α32 BA 35 BMA 5 40 MAA 2.5 2HEMA 2.5 St 20 AN 25 GMA- 10 9.1Α32 BA 35 BMA 5 40 MAA 2.5 2HEMA 2.5 St 20 AN 25 GMA- 10 9.1
Α33 BA 30 BMA 5 35 MAA 2.5 2HEMA 2.5 St 20 AN 25 GMA 15 10.1Α33 BA 30 BMA 5 35 MAA 2.5 2 HEMA 2.5 St 20 AN 25 GMA 15 10.1
Α34 2EHA to 10 AA 10 2HEA 10 St 30 AN 30 GMA 10 37Α34 2EHA to 10 AA 10 2HEA 10 St 30 AN 30 GMA 10 37
Α35 2EHA 15 0 15 AA 10 2HEA 10 St 30 AN 25 GMA 10 25Α35 2EHA 15 0 15 AA 10 2HEA 10 St 30 AN 25 GMA 10 25
Α36 BA 40 MMA 36 76 MAA 2 2HEMA 2 St 10 AN 10 19Α36 BA 40 MMA 36 76 MAA 2 2HEMA 2 St 10 AN 10 19
Α37 BA 40 MMA 40 80 MAA 2 2HE A 2 St 10 AN 6 19 表 4 Α37 BA 40 MMA 40 80 MAA 2 2HE A 2 St 10 AN 6 19 Table 4
Figure imgf000020_0001
Figure imgf000020_0001
( 5 ) 水系表面処理剤の試験板への塗布方法  (5) Method of applying aqueous surface treatment agent to test plate
上記にて調製された各水系表面処理剤をバーコ一ターを用いて、 上記各試験板に塗布し、 2 8 0 °Cの雰囲気温度で 1 2秒間乾燥した 。 この処理での到達板温は 1 3 0 °C、 目標付着量は 1. O g /m2 であった。 付着量の調整は、 処理剤の固形分濃度およびパーコータ 一の種類を適宜変更する こ とで行った。 Each of the aqueous surface treating agents prepared above was applied to each of the test plates using a bar coater, and dried at an ambient temperature of 280 ° C. for 12 seconds. The plate temperature reached in this treatment was 130 ° C., and the target adhesion amount was 1. O g / m 2 . The adhesion amount was adjusted by appropriately changing the solid concentration of the treating agent and the type of the percoater.
( 6 ) 表面処理金属板の性能試験  (6) Performance test of surface-treated metal plate
( a ) 平面部耐食性  (a) Plane corrosion resistance
JIS Z 2371に記載されている塩水嘖霧試験方法に準じて、 雰囲気 温度 35°Cで、 5%の NaCl水溶液を表面処理金属板試料に吹き付け、 7 2時間後の白鲭発生率を測定した。 以下の評価基準で、 ◎および 〇の試料を良好と判定した。 結果を表 7〜 1 2に示す。  According to the salt water fog test method described in JIS Z 2371, a 5% NaCl aqueous solution was sprayed on the surface-treated metal plate sample at an ambient temperature of 35 ° C, and the whitening rate after 72 hours was measured. . Based on the following evaluation criteria, the samples of ◎ and 〇 were judged to be good. The results are shown in Tables 7 to 12.
<評価基準 > ◎ : 白鲭発生面積率が全面積の 5 %未満 <Evaluation criteria> ◎: White area less than 5% of the total area
〇 : 白鲭発生面積率が全面積の 5 %以上 1 0 %未満  〇: White area generation rate is 5% or more and less than 10% of the total area
Δ : 白鲭発生面積率が全面積の 1 0 %以上 3 0 %未満  Δ: White area generation rate is 10% or more and less than 30% of the total area
X : 白鲭発生面積率が全面積の 3 0 %以上  X: White area generation rate is 30% or more of the whole area
( b ) 加工部耐食性  (b) Corrosion resistance of processed part
表面処理金属板試料に 6 m mのエリ クセン加工を施し、 JIS Z 23 71に記載されている塩水噴霧試験方法に準じて、 雰囲気温度 35°Cで 、 5 %の NaCl水溶液を表面処理金属板試料に吹き付け、 4 8時間後 の加工部における白鲭発生率を測定した。 以下の評価基準で、 ◎お よび〇の試料を良好と判定した。 結果を表 7 ~ 1 2に示す。  A 6 mm Erichsen process is applied to the surface-treated metal sheet sample, and a 5% aqueous NaCl solution is applied to the surface-treated metal sheet sample at an ambient temperature of 35 ° C according to the salt spray test method described in JIS Z 2371. , And the occurrence of white spots in the processed portion 48 hours later was measured. Based on the following evaluation criteria, the samples of ◎ and 〇 were judged as good. The results are shown in Tables 7 to 12.
<評価基準 > <Evaluation criteria>
◎ : 白鲭発生面積率が加工部面積の 5 %未満  ◎: White area ratio less than 5% of processed area
〇 : 白鲭発生面積率が加工部面積の 5 %以上 1 0 %未満  :: White area generation rate is 5% or more and less than 10% of the area of processed part
△ : 白鲭発生面積率が加工部面積の 1 0 %以上 3 0 %未満  △: White △ The occurrence area ratio is 10% or more and less than 30% of the processed area
X : 白鲭発生面積率が加工部面積の 3 0 %以上  X: White area generation rate is 30% or more of processed area
( c ) 耐溶剤性  (c) Solvent resistance
表面処理金属板試料の表面を、 ガーゼに溶剤 (ェタノールまたは M E K ) を染み込ませて荷重 5 0 0 gで往復 1 0回搢動させる。 摺 動後の外観を観察し、 以下の評価基準で、 ◎および〇の試料を良好 と判定した。 結果を表 7〜 1 2に示す。  The surface of the surface-treated metal plate sample is impregnated with a solvent (ethanol or MEK) into gauze, and reciprocated 10 times with a load of 500 g. The appearance after sliding was observed, and the samples of ◎ and 〇 were judged as good according to the following evaluation criteria. The results are shown in Tables 7 to 12.
<評価基準 > <Evaluation criteria>
◎ : 皮膜の膨潤面積が摺動部全体の 3 0 %未満  ◎: The swelling area of the film is less than 30% of the entire sliding part
〇 : 皮膜の膨潤面積が摺動部全体の 3 0 %以上  〇: The swelling area of the film is 30% or more of the entire sliding part
Δ : 皮膜の溶解面積が摺動部全体の 3 0 %未満  Δ: Dissolution area of the film is less than 30% of the entire sliding part
X : 皮膜の溶解面積が搢動部全体の 3 0 %以上  X: The dissolution area of the coating is 30% or more of the entire moving part.
( d ) 塗装密着性  (d) Paint adhesion
表面処理金属板試料に、 パーコータを用いて、 メラミンアルキッ ド樹脂塗料 (関西ペイ ン ト社製、 ア ミ ラック # 1000) を、 乾燥膜厚 が 2 5 μ mとなるよ うに塗布し、 炉温 130°Cで 20分間焼き付けた。 次に、 1晚放置した後、 沸騰水に 3 0分浸漬した試料とそうでない ものについて、 それぞれに 7 mmエリ クセン加工を施し、 粘着テー プ (ニチパン社製、 商品名セロテープ) を試料のエ リ クセン加工部 に張り付けた。 粘着テープを速やかに斜め 4 5 ° の方向に引っ張り 、 エ リ クセン加工部の外観を目視で評価した。 以下の評価基準で、 ◎および〇の試料を良好と判定した。 結果を表 7〜 1 2に示す。 ぐ評価基準〉 Using a per coater, apply a melamine A resin coating (Amilac # 1000, manufactured by Kansai Paint Co., Ltd.) was applied to a dry film thickness of 25 μm and baked at a furnace temperature of 130 ° C for 20 minutes. Next, after leaving for 1 mm, the sample immersed in boiling water for 30 minutes and the sample not immersed were subjected to 7 mm Erichsen processing, and an adhesive tape (Nichipan Co., Ltd., Cellotape) was applied to the sample. Affixed to the processed part. The pressure-sensitive adhesive tape was immediately pulled obliquely at an angle of 45 °, and the appearance of the Ericssen processed portion was visually evaluated. Based on the following evaluation criteria, the samples of A and B were judged as good. The results are shown in Tables 7 to 12. Evaluation criteria>
◎ 剥離なし  ◎ No peeling
〇 剥離面積率 5 %未滴  〇 Peeling area ratio 5% not dropped
Δ 剥離面積率 5 %以上、 5 0。/。未満  Δ Peeling area ratio 5% or more, 50. /. Less than
X 剥離面積率 5 0 %以上  X Peeling area ratio 50% or more
( e ) 耐プレスかじ り性  (e) Press galling resistance
表面処理金属板試料について角筒クランクプレス試験を行った。 角筒クランクプレス試験の条件は、 しわ押さえ圧 6 ト ンでサンプル ( 0. 8 X 2 2 0 x i 8 0 mm) を 6 5 X 1 1 5 mm、 高さ 5 0 m mに成形して、 成形後の摺動面を目視にて評価した。 以下の評価基 準で、 ◎および〇の試料を良好と判定した。 結果を表 7〜 1 2に示 す。  A rectangular cylinder crank press test was performed on the surface-treated metal plate sample. The conditions for the square cylinder crank press test were as follows: a sample (0.8 x 220 x xi 80 mm) was formed to a size of 65 x 115 mm and a height of 50 mm at a wrinkle holding pressure of 6 tons, followed by forming. The rear sliding surface was visually evaluated. Based on the following evaluation criteria, the samples of A and B were judged as good. The results are shown in Tables 7-12.
◎ : 黒化なし  ◎: No blackening
〇 : 摺動部の 5 0 %未満の面積が黒化、 摺動疵あり  〇: Less than 50% of the sliding area is blackened, with sliding flaws
△ : 摺動部の 5 0 %以上の面積が黒化、 摺動疵あり  △: 50% or more of the sliding area is blackened, with sliding flaws
X. : 下地金属が露出、 かじり あり  X.: Underlying metal is exposed and galling
( f ) 溶接性  (f) Weldability
表面処理金属板試料を表 6に示す条件で連続スポッ ト溶接試験に かけ、 安定して 3 mm以上のナゲッ ト径が形成できる打点数を求め た The surface-treated metal sheet sample was subjected to a continuous spot welding test under the conditions shown in Table 6 to determine the number of spots at which a nugget diameter of 3 mm or more could be formed stably. Was
表 6 溶接条件  Table 6 Welding conditions
Figure imgf000023_0001
Figure imgf000023_0001
以下の評価基準で、 ◎および〇の試料を良好と判定した。 結果を 表?〜 1 2に示す。  Based on the following evaluation criteria, the samples of A and B were judged as good. Table of results? Shown in ~ 12.
く評価基準〉  Evaluation criteria>
◎ 打点数 5 0 0 0以上  ◎ Number of RBIs 5 0 0 0 or more
〇 打点数 2 5 0 0以上 5 0 0 0未満  〇 Number of hits 2 5 0 0 or more and less than 5 0 0 0
△ 打点数 1 0 0 0以上 2 5 0 0未満  △ Number of RBIs 1 0 0 0 or more and less than 250 0 0
X 打点数 1 0 0 0未満 X number of dots less than 1 0 0 0
Figure imgf000024_0001
Figure imgf000024_0001
表 8 Table 8
下地処埕 皮膜中固形分組成 皮膜性能  Base treatment Solid composition in film Film performance
紫 処理 觀 付着量 重合体 シリカ ワックス : 耐食性 塗装 耐溶剤性 耐フ'レス 溶接 備考 法 種類 種類 種類 量 平面部 加'ェ部 密着性 EtOH 加工性 性 Purple Treatment View Adhesion amount Polymer Silica Wax: Corrosion resistance Coating resistance Solvent resistance Freezing welding Remarks Method Type Kind Type Amount Flat part Addition part Adhesion EtOH Workability
36 EG mm クロメート 4D A36 B1 20 CI 5 1.0 ◎ © ◎ ◎ o ◎ ◎ 本発明36 EG mm Chromated 4D A36 B1 20 CI 5 1.0 ◎ © ◎ ◎ o ◎ ◎ The present invention
37 EG ク E3 -ト 40 A37 B1 20 C1 5 1.0 ◎ ® ◎ 比較例37 EG K E3-G 40 A37 B1 20 C1 5 1.0 ◎ ® ◎ Comparative example
38 Gl 電解 クロ/-ト 40 A7 B1 20 CI 5 1.0 o ◎ 0 ◎ ◎ 本発明38 Gl electrolysis black /-40 A7 B1 20 CI 5 1.0 o ◎ 0 ◎ ◎
39 Gl 反応 クロ/一ト 40 A7 B1 20 C1 5 1.0 ◎ ◎ o ◎ 0 ◎ ◎ 本発明39 Gl reaction black / block 40 A7 B1 20 C1 5 1.0 ◎ ◎ o ◎ 0 ◎ ◎
40 Gl 塗布 クロメート 40 A7 B1 20 C1 5 1.0 ◎ o ◎ o ◎ 本発明40 Gl coating Chromate 40 A7 B1 20 C1 5 1.0 ◎ o ◎ o ◎
41 2N 霍解 クロメ-ト 40 A7 B1 20 C1 5 1.0 ◎ © ◎ o 本発明41 2N Chromate 40 A7 B1 20 C1 5 1.0 ◎ © ◎ o The present invention
42 ZN 反応 クロメート 40 A7 B1 20 C1 5 1.0 ◎ ◎ ◎ o ◎ ◎ 本発明42 ZN reaction chromate 40 A7 B1 20 C1 5 1.0 ◎ ◎ ◎ o ◎ ◎
43 ZN 塗布 ク。メート 40 A7 B1 20 CI 5 1.0 ◎ ◎ @ ◎ o ◎ ◎ 本発明43 ZN coating Mate 40 A7 B1 20 CI 5 1.0 ◎ ◎ @ ◎ o ◎ ◎
44 EG 反応 クロ/一ト 40 A10 B1 20 C1 5 1.0 ◎ o ◎ ◎ o 本発明44 EG reaction black / block 40 A10 B1 20 C1 5 1.0 ◎ o ◎ ◎ o The present invention
45 EG 塗布 クロート 40 A10 B1 20 c\ 5 1.0 ◎ o ◎ o ◎ ◎ 本発明45 EG coating Cloth 40 A10 B1 20 c \ 5 1.0 ◎ o ◎ o ◎ ◎
46 EG ¾解 クロメート 40 A21 Βί 20 G1 5 1.0 ◎ ◎ ◎ o ◎ 本発明46 EG digestion chromate 40 A21 Βί 20 G1 5 1.0 ◎ ◎ ◎ o ◎ The present invention
47 EG 電解 クロ/一ト 40 A21 Β2 20 ci 5 1.0 © ◎ ◎ o ◎ ◎ 本発明47 EG electrolysis black / piece 40 A21 Β2 20 ci 5 1.0 © ◎ ◎ o ◎ ◎
48 EG 解 クロ一ト 40 A21 81 0 C1 5 1.0 ◎ ◎ o ◎ 比較例48 EG solution close 40 A21 81 0 C1 5 1.0 ◎ ◎ o ◎ Comparative example
49 EG ¾解 クロ/ -ト 40 A21 Β1 10 C1 5 1.0 © © ◎ ◎ o ◎ 本発明49 EG resolution black / -to 40 A21 Β1 10 C1 5 1.0 © © ◎ ◎ o ◎
50 EG mm ク。メート 40 A2) Β1 · 25 C1 5 1.0 ◎ ◎ ◎ ◎ o ◎ 本発明50 EG mm Mate 40 A2) Β1 · 25 C1 5 1.0 ◎ ◎ ◎ ◎ o ◎ The present invention
51 EG ¾解 クロ ト 40 A21 Β1 30 CI 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ 本発明51 EG digest clot 40 A21 Β1 30 CI 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎
52 EG 電解 クロ · CI 5 1 52 EG electrolytic blackCI 5 1
CO 40 A21 81 35 .0 ◎ o ◎ ◎ o ◎ 本発明  CO 40 A21 81 35.0 ◎ o ◎ ◎ o ◎ The present invention
53 EG 解 クロ 40 A21 Β1 40 C1 5 1.0 o o ◎ o © ◎ 比較例 53 EG disassembly 40 A21 Β1 40 C1 5 1.0 o o ◎ o © ◎ Comparative example
54 EG ¾解 クロメ-ト 40 A25 Β1 20 Gl 5 0.1 Δ o o 厶 ◎ 比较例54 EG digestion chromate 40 A25 Β1 20 Gl 5 0.1 Δ o o m ◎ Comparative example
55 EG 電解 ク αメ-ト 40 A25 Β1 20 C1 5 0.2 o 厶 ◎ ◎ o ◎ ◎ 本発明55 EG electrolytic coating α-mate 40 A25 Β1 20 C1 5 0.2 o m ◎ ◎ o ◎ ◎
56 EG 電解 クロ/—ト 40 A25 Β1 20 C1 5 3.0 ◎ ◎ ◎ o ◎ ◎ 本発明56 EG electrolysis black / white 40 A25 Β1 20 C1 5 3.0 ◎ ◎ ◎ o ◎ ◎ The present invention
57 EG 罨解 クロメート 40 A25 Β1 20 C1 5 5.0 ◎ ◎ o o o o 本発明57 EG compress chromate 40 A25 Β1 20 C1 5 5.0 ◎ ◎ o o o o The present invention
58 EG ¾解 クロ /"ト 40 A25 Β1 20 CI 5 8.0 ◎ o o ◎ 比较例58 EG resolution black / "g 40 A25 Β1 20 CI 5 8.0 ◎ o o ◎ Comparative example
59 EG mm クロメート 40 A31 Β1 20 ― 一 1.0 ◎ ◎ ◎ o o ◎ 本発明59 EG mm Chromate 40 A31 Β1 20 ― 1.0 1.0 ◎ ◎ ◎ o o ◎ The present invention
60 EG ¾解 クロメート 40 A31 Bt 20 CI 0.1 1.0 ◎ ◎ ◎ ◎ o ◎ 本発明60 EG digestion chromate 40 A31 Bt 20 CI 0.1 1.0 ◎ ◎ ◎ ◎ o ◎
61 EG 電解 クロメ-ト 40 A31 B1 20 C1 1 1.0 ◎ ◎ ◎ o ◎ ◎ 本発明61 EG electrolytic chromate 40 A31 B1 20 C1 1 1.0 ◎ ◎ ◎ o ◎ ◎
62 EG ¾解 ク ト 40 A31 B1 20 C1 10 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ 本発明62 EG digest 40 A31 B1 20 C1 10 1.0 ◎ ◎ ◎ ◎ o ◎ ◎
63 EG m クロメート 40 A31 B1 20 C1 35 1.0 ◎ o o ◎ o ◎ ◎ 本発明63 EG m Chromate 40 A31 B1 20 C1 35 1.0 ◎ o o ◎ o ◎ ◎
64 EG mm ク。メート 40 A31 B1 20 C1 40 1.0 o o 厶 o o ◎ ◎ 本発明64 EG mm Mate 40 A31 B1 20 C1 40 1.0 o o m o o ◎ ◎ The present invention
65 EG 電解 クロ一ト 40 A31 B1 20 C2 0.1 1.0 ◎ ◎ ◎ ◎ o ◎ 本発明65 EG Electrolytic cloth 40 A31 B1 20 C2 0.1 1.0 ◎ ◎ ◎ ◎ o ◎
66 EG クロメ-ト 40 A31 B1 20 C2 1 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ 本発明66 EG Chromate 40 A31 B1 20 C2 1 1.0 ◎ ◎ ◎ ◎ o ◎ ◎
67 EG 龍 クロメ-ト 40 A31 B1 20 C2 10 1.0 ◎ © ◎ ◎ o ◎ ◎ 本発明67 EG Dragon Chromate 40 A31 B1 20 C2 10 1.0 ◎ © ◎ ◎ o ◎ ◎ The present invention
68 EG ¾解 クロメート 40 A31 B1 20 C2 35 f.O ◎ o o ◎ o ◎ ◎ 本発明68 EG digestion chromate 40 A31 B1 20 C2 35 f.O ◎ o o ◎ o ◎ ◎
69 EG 電解 クロート 40 A31 B1 20 C2 40 1.0 o o 厶 o o ◎ ◎ 本発明69 EG Electrolytic Cloth 40 A31 B1 20 C2 40 1.0 o o m o o ◎ ◎
70 EG 電解 クロ/-ト 40 A31 81 20 C3 0.1 1.0 ◎ ◎ ◎ o ◎ ◎ 本発明70 EG electrolytic black /-40 A31 81 20 C3 0.1 1.0 ◎ ◎ ◎ o ◎ ◎
71 EG ク。メート 40 A31 81 20 C3 1 1.0' ◎ ◎ ◎ o ◎ ◎ 本発明71 EG Mate 40 A31 81 20 C3 1 1.0 '◎ ◎ ◎ o ◎ ◎ The present invention
72 EG ¾解 クロ 40 A31 Βΐ 20 C3 10 1.0 ◎ ◎ ◎ o ◎ ◎ 本発明72 EG digestion black 40 A31 Βΐ 20 C3 10 1.0 ◎ ◎ ◎ o ◎ ◎ The present invention
73 EG クロメート 40 A31 Β1 20 C3 35 1.0 ◎ o o ◎ o ◎ ◎ 本発明73 EG chromate 40 A31 Β1 20 C3 35 1.0 ◎ o o ◎ o ◎ ◎
74 EG 電解 クロメ-ト 40 A31 Β1 20 C3 40 1.0 o o 厶 o o ◎ ◎ 本発明 74 EG electrolysis chromate 40 A31 Β1 20 C3 40 1.0 oo oo ◎ ◎
表 9 Table 9
Figure imgf000026_0001
Figure imgf000026_0001
表 10 下地処 g 3 皮膜中固形 ト組成 皮膜性能 Table 10 Base treatment g3 Solid composition in coating
番号 素材 処理 ¾^ 付着量 .重合体 シリカ ワックス 付着 a 耐食性 塗装 耐溶剤性 耐プレス 溶接 備考 法 g/ m' 種類 種類 種類 量 g/m 平面部 加工部 密着性 EtOH EK 加工性 性  No.Material treatment ^ Adhesion amount.Polymer silica wax adhered
98 EG 電解 クロ -ト 40 Α1 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ 0 ◎ ◎ 本発明 98 EG Electrolytic Cloth 40 Α1 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ 0 ◎ ◎
99 EG 電解 クロ一ト 40 Α2 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ 本発明99 EG electrolysis cloth 40 Α2 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ The present invention
1 00 EG 電解 クロメート 40 A3 Β1 20 C3 5 1.0 ◎ ◎ © ◎ 0 ◎ ◎ 本発明1 00 EG electrolytic chromate 40 A3 Β1 20 C3 5 1.0 ◎ ◎ © ◎ 0 ◎ ◎
101 EG 電解 ゥロ一ト 40 Α4 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ 本発明101 EG electrolysis cell 40 Α4 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ The present invention
1 02 EG 電解 クロメート 40 Α5 Β1 20 C3 5 1.0 ◎ ◎ © o © ® 本発明1 02 EG electrolytic chromate 40 Α5 Β1 20 C3 5 1.0 ◎ ◎ © o © ® The present invention
103 EG 電解 ク αメ—卜 40 Α6 Β1 20 C3 5 1.0 ◎ ◎ ◎ o © ◎ 本発明103 EG electrolysis α-meter 40 Α6 Β1 20 C3 5 1.0 ◎ ◎ ◎ o © ◎
104 EG 電解 クロメート 40 Α7 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o © ◎ 本発明104 EG electrolytic chromate 40 Α7 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o © ◎
105 EG 電解 ゥ 0一卜 40 Α9 Β1 20 C3 5 1.0 ◎ ◎ ◎ ® o © ◎ 本発明105 EG electrolysis ゥ 0 drop 40 Α9 Β1 20 C3 5 1.0 ◎ ◎ ◎ ® o © ◎ The present invention
106 EG 電解, クロメート 40 Α10 Β1 20 C3 5 1.0 ◎ o © o ◎ ◎ 本発明106 EG electrolysis, chromate 40 Α10 Β1 20 C3 5 1.0 ◎ o © o ◎ ◎
CO 107 EG 電解 クロ -ト 40 Α13 Β1 20 C3 5 1.0 ® ◎ ◎ o ◎ 本発明 CO 107 EG Electrolytic Cloth 40 Α13 Β1 20 C3 5 1.0 ® ◎ ◎ o ◎ The present invention
108 EG 電解 クロメート 40 Α14 B1 20 C3 5 1.0 o o ◎ ◎ o ◎ ◎ 本発明 108 EG electrolytic chromate 40 Α14 B1 20 C3 5 1.0 o o ◎ ◎ o ◎ ◎ The present invention
109 EG 電解 クロ ート 40 Α17 Β1 20 03 5 1.0 © ◎ ◎ ◎ o ◎ ® 本発明109 EG Electrolytic Cloth 40 Α17 Β1 20 03 5 1.0 © ◎ ◎ ◎ o ◎ ® The present invention
1 10 EG 電解 クロメート 40 Α 8 Β1 20 C3 5 1.0 o o ◎ 0 ◎ ® 本発明1 10 EG Electrolytic chromate 40 Α 8 Β1 20 C3 5 1.0 o o ◎ 0 ◎ ® The present invention
1 1 1 EG 電解 クロメ-ト 40 Α21 Β1 20 C3 5 1.0 © ◎ ◎ ◎ o ◎ ◎ 本発明1 1 1 EG electrolysis chromate 40 Α21 Β1 20 C3 5 1.0 © ◎ ◎ ◎ o ◎ ◎
1 12 EG 雷解 クロメート 40 Α22 Β1 20 G3 5 1.0 ◎ © ◎ ® o ◎ ® 本発明1 12 EG Lightning Chromate 40 Α22 Β1 20 G3 5 1.0 ◎ © ◎ ® o ◎ ® The present invention
1 13 EG 電解 クロメート 40 Α25 Β1 20 C3 5 1.0 ◎ ◎ o ◎ 本発明1 13 EG electrolytic chromate 40 Α25 Β1 20 C3 5 1.0 ◎ ◎ o ◎ The present invention
1 14 EG 電解 クロ ート 40 Α26 Β1 20 C3 5 1.0 o o ◎ ◎ o ◎ 本発明1 14 EG Electrolytic Cloth 40 Α26 Β1 20 C3 5 1.0 o o ◎ ◎ o ◎ The present invention
1 1 5 EG 罱解 クロ/—ト 40 Α28 Β1 20 C3 5 1.0 o o © © ® ◎ ◎ 本発明1 1 5 EG Cleavage black /-40 40 Α28 Β1 20 C3 5 1.0 o o © © ® ◎ ◎ The present invention
116 EG 電解 クロメ-ト 40 Α29 B1 20 C3 5 1.0 o o ◎ ◎ ◎ 本発明116 EG electrolytic chromate 40 Α29 B1 20 C3 5 1.0 o o ◎ ◎ ◎
1 17 EG 雷解 クロ一ト 40 Α31 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎ 本発明1 17 EG Lightning close 40 Α31 Β1 20 C3 5 1.0 ◎ ◎ ◎ ◎ o ◎ ◎
1 18 EG 電解 クロメ-ト 40 Α32 Β1 20 C3. 5 1.0 ◎ ◎ ◎ ® 0 ◎ ® 本発明1 18 EG electrolysis chromate 40 Α32 Β1 20 C3.5.5 1.0 ◎ ◎ ◎ ® 0 ◎ ® The present invention
1 19 EG 電解 クロメ-ト 40 Α35 Β1 •20 C3 5 1.0 ◎ ◎ ◎ © o ◎ ◎ 本発明1 19 EG electrolytic chromate 40 Α35 Β1 • 20 C3 5 1.0 ◎ ◎ ◎ © o ◎ ◎
120 EG 電解 クロメ-ト 40 Α36 Β1 20 C3 5 1.0 ◎ ◎ © ◎ o ◎ ◎ 本発明 120 EG electrolytic chromate 40 Α36 Β1 20 C3 5 1.0 ◎ ◎ © ◎ o ◎ ◎ The present invention
表 11 Table 11
Figure imgf000028_0001
Figure imgf000028_0001
1 2 1 2
下地処理 皮膜中固形分組成 皮膜性能  Base treatment Solid composition in film Film performance
処理 種類 付着: 2 重合 シリカ ワックス vimM ! 耐食性 塗装 新溶剤性 耐プレス 溶接 法 種類 種類 1 量 種類 S 平面部 1加工剖 密着性 加工性 性 電解 ク メート 1 ® © © @ o @ © 明 電解 ク 1 l 〇 o © o @ 本発明 電解 クロメート 1 @ © © ◎ o © ® 本発明 電解 ゥ ート o o @ ◎ o © ® 本発明 電解 クロヌート 1 © ◎ © @ o © ® 本発明 電解 クロメート © ◎ o © 本発明 電解 ゥ。メート ◎ © @ @ o @ ® 本発明 電解 クロメート o o ® © o @ ® 本発明 mm クロメート o o © ◎ ◎ @ 本発明 電解 クロメート o o @ ◎ © ® ® 本発明 電解 クロメート 1 © @ © © o © ® 本発明 電解 クロメート 1 © ◎ ◎ o © 本発明 電解 クロメート ◎ © ◎ o ® ® 本発明 電解 クロメート © © ◎ o ® ® 本発明 電解 クロメート @ © ◎ o ® © 本発明 t 電解 ク。メート © © © @ o ® ◎ 本発明 電解 クロメー卜 40 © © © o © © 本発明 電解 クロメート ◎ @ © © o ® ◎ 本発明Processing Type Adhesion: 2 Polymerized silica wax vimM! Corrosion resistance Coating New solvent resistance Press welding method Type Type 1 Quantity Type S Flat part 1 Machining Adhesion Workability Electrolytic mate 1 ® © © @ o @ © mei electrolytic electrolytic 1 l 〇 o © o @ Invention electrolytic chromate 1 @ © © ◎ o © ® Electrolyte sheet of the present invention oo @ ◎ o © ® Electrolyte chronoute 1 © ◎ © @ o © ® Electrolyte chromate of the present invention ◎ o © Electrolyte 発 明 of the present invention. Mate ◎ © @ @ o @ ® Invention electrolytic chromate oo ® © o @ ® Invention mm chromate oo © ◎ ◎ @ Invention electrolytic chromate oo @ ◎ © ® ® Invention electrolytic chromate 1 © @ © © o © ® Invention Invention Electrolytic Chromate 1 © ◎ ◎ o © Invention Electrolysis Chromate ◎ © ◎ o ® ® Invention Electrolysis Chromate © © ◎ o ® ® Invention Electrolysis Chromate @ © ◎ o ® © Invention t Electrolysis © © © @ o ® ◎ The present invention electrolytic chromate 40 © © © o © © The present invention electrolytic chromate ◎ @ © © o ® ◎ The present invention
171 電解 クロ一ト 1 ◎ © © @ o ® © 本発明 電解 クロメ-ト © @ © o © ◎ 本発明 電解 クロ ◎ ◎ © ◎ o ® 本発明 電解 クロメート © © @ © o © ◎ 本発明 電解 クロメート © o @ ◎ o © ® 本発明 電解 クロメート 1 ◎ © © ◎ o © © 本発明 mm クロメート o o @ ◎ o ® © 本発明 電解 ク メー卜 © ◎ © ◎ o ® ◎ 本発明 /y 電解 クロ一卜 40 t o o @ © o © © 171 Electrolytic chromate 1 ◎ © © @ o ® © The present invention electrolytic chromate © @ © o © ◎ The present invention electrolytic chromate ◎ ◎ © ◎ o ® The present invention electrolytic chromate © © @ © o © ◎ The present invention electrolytic chromate © o @ ◎ o © ® Electrolytic chromate of the present invention 1 ◎ © © ◎ o © © mm chromate of the present invention oo @ ◎ o ® © Electrolytic chromate of the present invention © ◎ © ◎ o ® ◎ Present invention / y Electrolytic chromate 40 too @ © o © ©
電解 クロメート © © ◎ ◎ o © © 本発明 電解 クロメート © © ◎ ◎ o ◎ 本発明 電解 クロメート © • @ ◎ o ◎ © 本発明 電解 クロメート o o © ◎ o © ◎ 本発明 電解 ク メ-ト o o © ◎ @ ® 本発明 電解 クロメート o © © @ © 本発明 クロ © ◎ ◎ o ◎ © 本発明 電解 クロメート ◎ © o ® 本発明 電解 クロヌ-ト ◎ © © © o ® © 本発明 mm ク。メート ◎ ◎ @ @ o © 1本発明 Electrolytic chromate © © ◎ ◎ o © © Electrolytic chromate of the present invention © © ◎ ◎ o ◎ Electrolytic chromate of the present invention © • @ ◎ o ◎ © Electrolytic chromate of the present invention oo © ◎ o © ◎ Electrolytic chromate of the present invention oo © ◎ @ ® The present invention electrolytic chromate o © © @ © The present invention chroma © ◎ ◎ o ◎ © The present invention electrolytic chromate ◎ © o ® The present invention electrolytic chromate ◎ © © © o ® © The present invention. Mate ◎ ◎ @ @ o © 1 Invention
表 7〜 1 2に見られるよ うに、 本発明の表面処理法によって得ら れる表面処理金属板はいずれも平面部耐食性、 耐溶剤性、 上塗り塗 装性、 溶接性のみならず、 加工部耐食性、 耐傷つき性に優れること が明らかである。 産業上の利用可能性 As can be seen from Tables 7 to 12, the surface-treated metal sheets obtained by the surface treatment method of the present invention are not only corrosion-resistant in flat areas, solvent resistance, topcoat coatability and weldability, but also in the corrosion resistance in the processed areas. It is clear that the film has excellent scratch resistance. Industrial applicability
本発明の表面処理金属板は、 平面部耐食性、 耐溶剤性、 上塗り塗 装性、 溶接性のみならず、 加工部耐食性、 耐傷つき性に優れたもの であるため、 家電、 建材および自動車分野向け材料と して好適であ り、 産業上の利用価値が極めて高い。 また、 本発明の水系表面処理 剤と表面処理金属板製造方法によ り、 平面部耐食性、 耐溶剤性、 上 塗り塗装性、 溶接性、 加工部耐食性、 耐傷つき性に優れた表面処理 金属板を市場に提供することができる。  The surface-treated metal sheet of the present invention has excellent corrosion resistance and scratch resistance as well as flat portion corrosion resistance, solvent resistance, top coat coatability, and weldability, and is therefore suitable for the household appliances, building materials, and automotive fields. It is suitable as a material and has extremely high industrial utility value. In addition, the aqueous surface treatment agent and the method for producing a surface-treated metal sheet of the present invention provide a surface-treated metal sheet having excellent corrosion resistance in a flat portion, solvent resistance, overcoating property, weldability, corrosion resistance in a processed portion, and scratch resistance. Can be provided to the market.

Claims

請 求 の 範 囲 The scope of the claims
1 . アタ リル系樹脂、 水および固形分質量換算で 5〜 3 5質量% のコ ロイダルシリ カを含有し、 前記アク リル系樹脂が、 固形分質量 換算で、 ( a ) 下記一般式 ( 1 ) R1 1. The acryl resin contains 5 to 35% by mass of colloidal silica in terms of water and solid content, and the acryl resin is represented by the following general formula (1): R 1
I  I
H2C = C—— C00R2 … (1 ) H 2 C = C—— C00R 2 … (1)
(式中、 R1は水素またはメチル基、 R2は炭素数 1 〜 8の直鎖も し く は分岐アルキル基) (In the formula, R 1 is hydrogen or a methyl group, and R 2 is a straight-chain or branched alkyl group having 1 to 8 carbon atoms.)
で示される 1 5〜 7 6質量%の (メ タ) アク リル酸エステル不飽和 単量体と、 ( b ) 分子内に.カルボキシル基を有する 2〜 1 0質量% の α, ]3 —エチレン性不飽和単量体と、 ( c ) 分子内に水酸基を有 する 2〜 1 0質量0 /0のひ, —エチレン性不飽和単量体と、 ( d ) 1 0〜 3 0質量%のスチレンと、 ( e ) 1 0〜 3 0質量%のァク リ ロニ ト リルと、 ( f ) これら単量体と共重合可能である 0〜 1 0質 量%の不飽和単量体との重合反応によ り得られる重合体であって、 かつガラス転移温度が 0〜 3 0 °Cであるこ とを特徴とする水系表面 処理剤。 And (b) 2 to 10% by mass of α,] 3-ethylene having a carboxyl group in the molecule. and sex unsaturated monomer, 2-1 0 weight 0/0 Nohi which have a hydroxyl group in (c) molecules, - an ethylenically unsaturated monomer, (d) 1 0~ 3 0 wt% A mixture of styrene, (e) 10 to 30% by mass of acrylonitrile, and (f) 0 to 10% by mass of an unsaturated monomer copolymerizable with these monomers. An aqueous surface treating agent which is a polymer obtained by a polymerization reaction and has a glass transition temperature of 0 to 30 ° C.
2. アク リル系樹脂中の ( f ) 力 グリ シジル基、 アジリ ジニル 基、 メチロール基及びシラノール基から選ばれる 1種類以上の官能 基を分子内に持つ不飽和単量体を含むものであるこ とを特徴とする 請求項 1 に記載の水系表面処理剤。  2. (f) Force in the acrylic resin It must contain an unsaturated monomer having one or more functional groups selected from glycidyl, aziridinyl, methylol and silanol groups in the molecule. The aqueous surface treating agent according to claim 1, wherein:
3 . 水系表面処理剤中にさ らに固形分質量換算で 3 5質量%以下 のポリ オレフィ ンワックスデイスパージョ ンを含有するこ とを特徴 とする請求項 1 または 2に記載の水系表面処理剤。  3. The aqueous surface treatment according to claim 1, wherein the aqueous surface treatment agent further contains 35% by mass or less of a polyolefin wax dispersion in terms of a solid content. Agent.
4 . めっき金属板上に、 アク リル系樹脂と固形分換算で 5〜 3 5 質量%のコ 口ィダルシリ 力を含有する有機無機複合皮膜を 0 . 3〜 5 . 0 g /m2有し、 前記アク リル系樹脂が固形分質量換算で、 ( a ) 下記一般式 ( 1 ) 4. Acrylic resin and solid content conversion of 5 to 35 on the plated metal plate The organic resin has an organic-inorganic composite film containing 0.3 to 5.0 g / m 2 having a mass of 0.2% by weight, and the acrylic resin is represented by the following formula (1):
R1 R 1
H2G: C00R' (1 ) H 2 G : C00R '(1)
(式中、 R1は水素またはメチル基、 R2は炭素数 1〜 8の直鎖もし く は分岐アルキル基) (In the formula, R 1 is hydrogen or a methyl group, and R 2 is a linear or branched alkyl group having 1 to 8 carbon atoms.)
で示される 1 5〜 7 6質量0 /。の (メ タ) アタ リル酸エステル不飽和 単量体と、 ( b ) 分子内にカルボキシル基を有する 2〜 1 0質量% の a , ]3 —エチレン性不飽和単量体と、 ( c ) 分子内に水酸基を有 する 2〜 1 0質量0 /0の a , j8 —エチレン性不飽和単量体と、 ( d ) 1 0〜 3 0質量0 /0のスチレンと、 ( e ) 1 0〜 3 0質量%のァク リ ロニ ト リルと、 ( f ) これら単量体と共重合可能である 0〜 1 0質 量%の不飽和単量体との重合反応によ り得られる重合体であって、 かつガラス転移温度が 0〜 3 0 °Cであるこ とを特徴とする表面処理 金属材。 Indicated by 15-76 mass 0 /. And (b) 2 to 10% by mass of a,] 3-ethylenically unsaturated monomer having a carboxyl group in the molecule, and (c) a from 2 to 1 0 weight 0/0 to have a hydroxyl group in the molecule, j8 - ethylenically unsaturated monomer, and (d) 1 0~ 3 0 mass 0/0 of styrene, (e) 1 0 To 30% by mass of acrylonitrile and (f) a polymer obtained by a polymerization reaction of 0 to 10% by mass of an unsaturated monomer copolymerizable with these monomers. A surface-treated metal material which is united and has a glass transition temperature of 0 to 30 ° C.
5. アク リル系樹脂を構成する ( f ) が、 グリ シジル基、 アジリ ジニル基、 メチロール基及びシラノール基からなる群から選ばれる 少なく とも 1種の官能基を分子内に持つ不飽和単量体を含むもので あるこ とを特徴とする請求項 4に記載の表面処理金属材。  5. Unsaturated monomer having at least one kind of functional group in the molecule, wherein (f) constituting the acrylic resin is selected from the group consisting of glycidyl group, aziridinyl group, methylol group and silanol group 5. The surface-treated metal material according to claim 4, comprising:
6. 有機無機複合皮膜中にさ らに固形分質量換算で 3 5質量%以 下のポリ ォレフィ ンヮ ックスデイスパージョ ンを含有するこ とを特 徴とする請求項 4または 5 に記載の表面処理金属材。  6. The method according to claim 4, wherein the organic-inorganic composite film further contains 35% by mass or less of a polyolefin dispersion in terms of solid content mass. Surface treated metal material.
7 . めっき金属板もしく は下地処理を施しためっき金属板上に、 請求項 1〜 3のいずれか一つに記載の水系表面処理剤を、 乾燥固形 分質量換算で 0 . 3〜 5 . 0 g /m2塗布した後、 乾燥して有機無 機複合皮膜を形成するこ とを特徴とする表面処理金属材の製造方法 7. The aqueous surface treating agent according to any one of claims 1 to 3 on a plated metal plate or a plated metal plate that has been subjected to a base treatment, in an amount of 0.3 to 5. 0 g / m 2 was coated, Mu organic was dried For producing surface-treated metal material characterized by forming composite film
PCT/JP2002/001632 2001-02-22 2002-02-22 Water-based surface-treating agent for plated metal sheet, surface-treated metal sheet, and process for producing the same WO2002066703A1 (en)

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US9102775B2 (en) 2007-12-20 2015-08-11 Rohm And Haas Company Core-shell polymers suitable for use in organic media

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JP4573586B2 (en) * 2004-07-07 2010-11-04 関西ペイント株式会社 Surface-treated steel sheet
KR101918879B1 (en) 2014-12-10 2018-11-14 신닛테츠스미킨 카부시키카이샤 Surface treatment agent for zinc-plated steel sheets
JP6367462B2 (en) * 2015-02-26 2018-08-01 新日鐵住金株式会社 Metal surface treatment agent for galvanized steel or zinc-base alloy plated steel, coating method and coated steel

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JPH0427538A (en) * 1990-05-23 1992-01-30 Kawasaki Steel Corp Surface-treated steel sheet excellent in low temperature chipping resistance and film peeling resistance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6875479B2 (en) * 2000-10-11 2005-04-05 Chemetall Gmbh Method for coating metal surfaces with an aqueous, polymer-containing composition, said aqueous composition and the use of the coated substrates
US9102775B2 (en) 2007-12-20 2015-08-11 Rohm And Haas Company Core-shell polymers suitable for use in organic media

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