WO2001066978A1 - Gaskets with controlled flange surface adhesion properties - Google Patents

Gaskets with controlled flange surface adhesion properties Download PDF

Info

Publication number
WO2001066978A1
WO2001066978A1 PCT/US2001/006859 US0106859W WO0166978A1 WO 2001066978 A1 WO2001066978 A1 WO 2001066978A1 US 0106859 W US0106859 W US 0106859W WO 0166978 A1 WO0166978 A1 WO 0166978A1
Authority
WO
WIPO (PCT)
Prior art keywords
gasket
polymer
material comprises
rubber
acrylonitrile
Prior art date
Application number
PCT/US2001/006859
Other languages
French (fr)
Inventor
John S. Forry
Brian C. Lehr
Original Assignee
Interface Solutions, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Interface Solutions, Inc. filed Critical Interface Solutions, Inc.
Priority to EP01916367A priority Critical patent/EP1264126B1/en
Priority to DE60131731T priority patent/DE60131731T2/en
Priority to DK01916367T priority patent/DK1264126T3/en
Priority to AU2001243399A priority patent/AU2001243399A1/en
Publication of WO2001066978A1 publication Critical patent/WO2001066978A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/061Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with positioning means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/021Sealings between relatively-stationary surfaces with elastic packing
    • F16J15/022Sealings between relatively-stationary surfaces with elastic packing characterised by structure or material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/08Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
    • F16J15/0818Flat gaskets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/104Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing characterised by structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/12Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering
    • F16J15/121Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering with metal reinforcement
    • F16J15/122Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering with metal reinforcement generally parallel to the surfaces
    • F16J15/123Details relating to the edges of the packing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/08Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
    • F16J15/0818Flat gaskets
    • F16J2015/0856Flat gaskets with a non-metallic coating or strip
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/08Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
    • F16J15/0818Flat gaskets
    • F16J2015/0862Flat gaskets with a bore ring

Definitions

  • This invention relates generally to gaskets and more particularly to improved gaskets for use in gasoline and diesel engines, compressors, oil coolers, and other machinery.
  • Gaskets have long been used to seal interfaces between components in a wide variety of machines and especially in gasoline and diesel engines. Many types and forms of gaskets have been adopted including compressible fibrous gaskets, controlled compression rubber gaskets, metal gaskets, layered or composite gaskets, cork gaskets, rubber gaskets, and others. A detailed description of the background of some of these types of gaskets and of much of the art related to the present invention is included in our pending ⁇ . S. Utility Patent Application entitled “Edge Coated Gaskets and Method of Making Same.” For purposes of brevity in this specification, including the claims, is hereby incorporated by reference as if fully set forth herein.
  • providing a polymer coating on the interior edge of a compressible base sheet of gasket material results in an edge coated gasket with significantly enhanced sealability.
  • the edge coating on such gaskets is formed with protruding rims or with face coatings, the gasket. can provide excellent sealability even under adverse conditions where traditional gaskets tend to fail. These conditions include rough or damaged flange surfaces, warped flanges, thin flanges that tend to deflect when clamped together, and poor bolt placement that can result in regions of substantially reduced compression stress.
  • the combination of an appropriately profiled polymer edge coating on a compressible base sheet results in a complex sealing mechanism that provides excellent sealability while simultaneously preserving the desirable property of compression failure resistance inherent in compressible gasket sheet materials.
  • edge coated compressible gaskets also address successfully the problem of stress relaxation failure, which is the failure mode most common in controlled compression rubber gaskets.
  • Stress relaxation failure occurs when the rubber or polymer beads of controlled compression rubber gaskets relax over time due, for example, to rearrangement of polymer molecule chains in response to the stress state, shrinkage of the bead as a result of molecular chain cross- linking, softening and swelling of the bead due to fluid penetration, a degradation of the polymer molecule chains due to heat, fluid, and oxygen exposure. Since the flange gap is limited by a rigid carrier or compression limiters in controlled compression gaskets, the above enumerated conditions result in a reduction of the surface stress between the rubber beads and the flange surfaces.
  • edge coated gaskets in which a predetermined surface adhesion between the coating material and the flange surfaces can be established to enhance sealability.
  • An efficient and reliable method of fabricating such gaskets is also needed. It is to the provision of such gaskets and such a method that the present invention is primarily directed.
  • the present invention in preferred embodiments thereof, comprises edge coated and controlled compression rubber gaskets in which the edge coatings and rubber beads are provided with predetermined and specifically tailored surface adhesion properties appropriate to particular application requirements.
  • the polymer material from which an edge coating is formed on and edge of a compressible base sheet is formulated to exhibit both the appropriate physical characteristics and the appropriate surface adhesion properties required for a specific application.
  • the invention contemplates an edge coating wherein a core of polymer material with the appropriate physical properties is covered or overcoated with a layer of polymer having the proper surface adhesion characteristics. In this instance, a layered or stratified edge coating is formed.
  • the invention contemplates coating the rubber beads of such gaskets with a relatively thin layer of polymer or other appropriate material having the desired surface adhesion properties. In this way, if the bead suffers catastrophic stress relaxation failure, a seal can nevertheless be maintained by the surface adhesion provided by the coating.
  • the method of this invention in one embodiment includes selecting a polymer edge coating material having predetermined physical and surface adhesion properties and forming an edge coating from the selected material on an edge of a gasket base sheet.
  • the method also includes selecting a first edge coating material with predetermined physical properties, selecting a second edge coating material with predetermined surface adhesion properties, forming an edge coating on a gasket base sheet from the first coating material, and depositing a layer of the second edge coating material on the edge coating.
  • the result is a layered edge coated gasket with tailored physical properties and tailored surface adhesion.
  • the method of the invention also contemplates depositing a layer of material having selected surface adhesion properties onto the rubber bead or beads of a controlled compression rubber or other rubber edged gasket to provide the advantageous benefits of surface adhesion to such gaskets.
  • the invention relates to a gasket for creating a seal between a pair of surfaces, where the gasket comprises a base sheet having an adhesive element as an edge coating on at least one edge, the adhesive element being adapted to bond with the surfaces to enhance the seal provided by the gasket.
  • the invention in another aspect, relates to a gasket for creating a seal between a pair of surfaces, where the gasket comprises a non-compressible carrier as a base sheet having at least one edge forming a boundary of a gasket aperture and having at least one face comprising a recess; and at least one adhesive element as a bead structure disposed in the recess, the adhesive element being adapted to bond with the surfaces to enhance the seal provided by the gasket.
  • the invention relates to a gasket for creating a seal between a pair of flange surfaces, where the gasket comprises a non-compressible core having an interior edge; a coating of material which is at least partially compressible; and an adhesive element applied on at least one face of the gasket in an area adjacent to the interior edge of the non-compressible core.
  • the invention relates to a gasket for creating a seal between a pair of flange surfaces, where the gasket comprises an o-ring having an adhesive element
  • Fig. 1 is a cross-sectional illustration of an edge- coated gasket that embodies principles of the present invention in a preferred form.
  • Fig. 2 is a cross-sectional illustration of a rubber edged gasket that embodies principles of the invention.
  • Fig. 3 is a cross-sectional illustration of a beaded controlled compression rubber gasket that embodies principles of the invention.
  • Fig. 4 is a cross-sectional illustration of a controlled compression rubber gasket in the form of a traditional O-ring that embodies principles of the invention.
  • Fig. 5 is a cross-sectional illustration of a wrapped edge coated gasket that embodies principles of the invention.
  • Fig. 6 is a cross-sectional illustration of a rubber coated metal gasket that embodies principles of the invention.
  • Fig. 1 illustrates a standard edge coated gasket that embodies principles of the invention.
  • the gasket 11 comprises a compressible base sheet 12, which may be any suitably compressible gasket material but that preferably is fibrous and porous.
  • the base sheet 12 has in interior edge 13 that defines and bounds an interior aperture of the gasket.
  • An edge coating of polymeric or other suitable material as described in detail in the incorporated disclosure is disposed on the interior edge 13.
  • the edge coating in Fig. 1 has a preferred shape but may take on any appropriate shape depending upon the dictates of a particular sealing application.
  • the coating material from which the edge coating 14 is formed preferably is a polymeric material that is formulated to exhibit a predetermined rheology and predetermined physical properties such as spring rate and resiliency as dictated by the intended application.
  • the coating material is further formulated to exhibit a predetermined degree of surface adhesion such that, when clamped between flange surfaces, the edge coating will adhere or stick to the flange surfaces to provide an enhanced seal.
  • the formulation of the coating material may be accomplished by selecting an appropriate polymer or by blending two or more polymers to obtain a homogeneous blend with the desired properties. When clamped between two flange surfaces, the edge coating conforms to roughness and deflection in the flange surfaces as described in detail in the incorporated disclosure. In addition, an adhesive bond forms between the edge coating and the flange surfaces to provide the benefits discussed above.
  • edge coating to the flange surfaces renders the seal much more tolerant to shear forces resulting from relative movement of the flanges. This is because the edge coating tends to be pulled and stretched when subjected to such shear forces rather than being abraded by the flange surfaces.
  • Fig. 2 illustrates the present invention applied to a molded rubber edge gasket, which is a type of controlled compression gasket.
  • the gasket 21 comprises a non- compressible carrier 22, which may be made of hard plastic, metal, or other appropriate material.
  • the carrier has in interior edge 23 that defines and aperture.
  • a rubber seal 26 is molded onto or otherwise attached to the interior edge 23 surrounding the aperture of the gasket.
  • An outer layer 27 of polymeric or other appropriate material is disposed on the rubber seal and forms the exposed surface of the resulting composite edge structure.
  • the material from which the layer 27 is formed is selected or formulated to have a predetermined surface adhesion and the rubber seal, which forms the core of the composite edge structure, exhibits its usual physical properties.
  • FIG. 3 illustrates another type of controlled compression rubber gasket that embodies principles of the invention.
  • the gasket 31 comprises a non-compressible carrier 32, which may be made of hard plastic, metal, or other appropriate material.
  • the carrier 32 has an interior edge 35 that bounds an aperture of the gasket.
  • the carrier is formed with recesses 33 in its faces. Rubber beads 36 are disposed, preferably by an injection molding or other appropriate manufacturing process, in the recesses and each bead protrudes beyond the respective face of the carrier.
  • a layer 37 of a selected preferably polymeric material is coated onto the rubber beads, forming a composite or layered bead structure.
  • the material of the layer 37 which preferably is a polymeric material, is formulated to provide a predetermined surface adhesion with flange surfaces between which the gasket 31 is clamped.
  • the layered beads of the gasket 31 When clamped between flange surfaces, the layered beads of the gasket 31 are compressed between the surfaces a predetermined amount as determined by the thickness of the carrier or the compression limiters.
  • the rubber beads provide compression stress against the flange surfaces in the usual way to establish an initial interfacial seal.
  • the material of the layer 37 establishes an adhesive bond with the surfaces, which provides the additional advantages and an enhanced seal as discussed above .
  • Fig. 4 illustrates a controlled compression rubber gasket assembly in the form of a traditional O-ring that nestles within a groove in one of a pair of flange surfaces.
  • the assembly 41 comprises a flange 42 having a flange surface formed with a groove or recess 43.
  • a composite or layered O-ring is sized and configured to be received in the groove and the groove is profiled to insure that the O-ring is subjected to limited compression stress when the flange 42 is bolted to a mating flange (not shown) .
  • the composite O-ring is formed with a core 46 of a rubber or other appropriate material selected for its mechanical properties in the usual way.
  • a coating 47 of a polymeric or other appropriate material is disposed on the core 46 and is formulated to provide surface adhesion appropriate to the particular sealing application. When the two flanges are clamped together, an interfacial seal is established in the usual way by the rubber core through compressive stress between the O-ring structure and the surfaces of the flanges. The coating 47 adheres to and establishes an adhesive bond with the surfaces to provide an enhanced seal.
  • Fig. 5 illustrates the invention applied to an edge coated compressible gasket, and particularly to a wrapped edge gasket with face coatings surrounding the aperture.
  • the gasket 51 comprises a base sheet 52 of a compressible preferably fibrous gasket material having an interior edge 53 that bounds an aperture of the gasket.
  • a wrapped edge coating 54 is disposed on the interior edge 53 as described in the incorporated disclosure and the material of the edge coating penetrates the porous edge to define an intrusion zone 55.
  • the wrapped edge coating defines an edge coating portion 56 on the edge of the base sheet and the coating wraps partially onto the faces of the base sheet to define face coatings 57, which extend in relatively narrow strips around the aperture of the gasket.
  • the wrapped edge coating is made up of a core 58 of a first polymeric material formulated to provide a rheology and mechanical properties appropriate for the specific application for which the gasket is intended.
  • An outer layer 59 of a second polymeric material is coated onto the core 58, forming a composite or layered edge coating structure.
  • the second polymeric material is formulated to provided a predetermined desired surface adhesion to form an adhesive bond with a pair of flange surfaces between which the gasket is clamped.
  • the outer layer 59 is illustrated covering the entire surface of the core 58 in Fig. 5; however, it will be appreciated that the outer layer may cover only a portion, such as areas that engage the flange surfaces, of the core if desired and other configurations are possible as well.
  • Fig. 5 provides a solution in situations where a single polymer or homogeneous polymer blend with both the desired physical properties and the desired adhesive characteristics cannot easily be formulated.
  • the material of the core provides the desired physical properties and the material of the outer layer provides the required surface adhesion. It is not intended by showing a wrapped edge coating in Fig. 5 that the composite or layered edge coating structure is applicable only to wrapped edges. On the contrary, it may be applied to any or all of the configurations illustrated in the incorporated disclosure or to other configurations not illustrated therein.
  • Fig. 6 illustrates a rubber coated metal gasket 61 that embodies principles of the invention.
  • a metal or other non-compressible core 62 has an interior edge 63 and is provided with a coating or cladding 64 of a rubber or other appropriate material.
  • the gasket may be stamped or embossed to form a protruding element 65 and corresponding depression 70 if desired to concentrate compressive stress in critical areas of the gasket.
  • An outer layer 68 of a polymeric or other appropriate material is disposed on and covers at least a portion of the rubber coating 64.
  • the polymer is only disposed in areas engaged by the flange surfaces and not on the interior edge of the gasket, although this is not a limitation of the invention.
  • the outer layer of material is formulated to provide a desired surface adhesion to establish an adhesive bond with the flange surfaces when the gasket 61 is clamped therebetween.
  • the rubber coating provides the traditional advantages of rubber coated metal gaskets and the outer layer provides the added advantages of surface adhesion not present in a traditional rubber coated metal gasket.
  • Test Results Tests were conducted in an effort to characterize the release properties of and differences in surface adhesion between two selected polymeric materials that may be appropriate for use in this invention and a traditional rubber coated metal gasket. For these tests, known as perpendicular pull tests, three samples, A, B, and C, were tested with both steel and aluminum flange surfaces. Samples A and B each was a two-square-inch film of a polymeric edge coating material of the type typically used to form the edge coatings of edge coated gaskets such as those described in the attached application. Sample A was formed of a homogeneous copolymer blend material and sample B was formed of a single polymer. Sample C was a two- square-inch specimen of a traditional rubber coated metal gasket without embossments.
  • the materials from which the controlled adhesion coatings of the present invention are formed may be selected from a wide range of possibilities depending upon the mechanical and physical properties and the surface adhesion properties required for a particular application.
  • these materials, and particulary materials for providing physical or mechanical properties may be selected from the group consisting of acrylic, acrylonitrile, acryloniotrile butadiene rubber, fluoro polymers, hydrogenated acrylonitrile butadiene rubber, styrene butadiene polymer, fluoroelastomer polymer, acrylic-acrylonitrile polymers, carboxylated acrylonitrile polymer, carboxylated styrene butadiene polymer, polyvinylidene chloride, chloroprene rubber polymer, ethylene propylene rubber polymer, ethylene/vinyl acetate polymer, epoxy, fluorosilicones, polyurethane, silicone rubber coatings, and copolymers, terpolymers, and mixtures thereof.
  • Some materials with controllable adhesion properties and suitable for use as a coating or a component in a homogeneous blend according to the invention include tackifiers and pressure sensitive adhesives as well as polymers, co-polymers, and other materials with adhesive properties.
  • tailoring of multiple properties through appropriately formulating or blending edge coating material and/or through providing layered coatings on gaskets may also be applied to obtain other types of dual or multiple properties such as, for example, mechanical characteristics and resistance to the service fluid.
  • the invention should not be considered to be limited only to gaskets wherein mechanical properties and surface tack are the tailored properties.
  • Many other modifications and configurations may be made by those of skill in the art without departing from the spirit and scope of the invention as set forth in the claims.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gasket Seals (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Sealing Material Composition (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

An improved gasket (11) for sealing the joint between a pair of flange surfaces is provided. In one embodiment, the gasket (11) is an edge coated gasket and the edge coating (14) also exhibits surface adhesion to enhance the seal provided by the gasket. In another embodiment, compressible sealing members (34, 44) are coated with a coating material (37, 47) that exhibits surface adhesion properties.

Description

GASKETS WITH CONTROLLED FLANGE SURFACE ADHESION PROPERTIES
REFERENCE TO RELATED APPLICATION
This application claims the benefit of the filing date of prior filed and co-pending U. S. provisional patent application serial number 60/186,985 filed on March 6, 2000.
BACKGROUND
1. Field of the Invention
This invention relates generally to gaskets and more particularly to improved gaskets for use in gasoline and diesel engines, compressors, oil coolers, and other machinery.
2. Description of the Related Art
Gaskets have long been used to seal interfaces between components in a wide variety of machines and especially in gasoline and diesel engines. Many types and forms of gaskets have been adopted including compressible fibrous gaskets, controlled compression rubber gaskets, metal gaskets, layered or composite gaskets, cork gaskets, rubber gaskets, and others. A detailed description of the background of some of these types of gaskets and of much of the art related to the present invention is included in our pending ϋ. S. Utility Patent Application entitled "Edge Coated Gaskets and Method of Making Same." For purposes of brevity in this specification, including the claims, is hereby incorporated by reference as if fully set forth herein.
As discussed in detail in the attached application, providing a polymer coating on the interior edge of a compressible base sheet of gasket material results in an edge coated gasket with significantly enhanced sealability. When the edge coating on such gaskets is formed with protruding rims or with face coatings, the gasket. can provide excellent sealability even under adverse conditions where traditional gaskets tend to fail. These conditions include rough or damaged flange surfaces, warped flanges, thin flanges that tend to deflect when clamped together, and poor bolt placement that can result in regions of substantially reduced compression stress. Further, the combination of an appropriately profiled polymer edge coating on a compressible base sheet results in a complex sealing mechanism that provides excellent sealability while simultaneously preserving the desirable property of compression failure resistance inherent in compressible gasket sheet materials.
As further discussed in the incorporated disclosure, edge coated compressible gaskets also address successfully the problem of stress relaxation failure, which is the failure mode most common in controlled compression rubber gaskets. Stress relaxation failure occurs when the rubber or polymer beads of controlled compression rubber gaskets relax over time due, for example, to rearrangement of polymer molecule chains in response to the stress state, shrinkage of the bead as a result of molecular chain cross- linking, softening and swelling of the bead due to fluid penetration, a degradation of the polymer molecule chains due to heat, fluid, and oxygen exposure. Since the flange gap is limited by a rigid carrier or compression limiters in controlled compression gaskets, the above enumerated conditions result in a reduction of the surface stress between the rubber beads and the flange surfaces. When the surface stress falls below the threshold required to prevent interfacial leakage, the seal is lost. An edge coating on a compressible base sheet is much less subject to stress relaxation failure because the base sheet itself relaxes a bit over time, progressively reducing the flange gap. This offsets any stress relaxation in the edge coating material and the integrity of the seal is maintained. It has been found that the tackiness or surface adhesion inherent in many types of polymer edge coating materials enhances the sealability and further reduces the detrimental effects of stress relaxation in edge coated gaskets. Even in cases where stress between the edge coating and a flange surface may fall below the sealing threshold for whatever reason, the adhesion of the edge coating material to the flange surface maintains the seal and prevents failure of the gasket.
Unfortunately, the rubber materials from which the beads of controlled compression rubber gaskets are formed are substantially dry and exhibit very little surface adhesion. Thus, these types of gaskets have not benefited from the added reliability provided by the surface adhesion phenomenon. Further, in the case of some, but not all, polymer edge coatings, it is very difficult to tailor the polymer material to have the proper spring rate and other physical properties required by a particular application and also to exhibit a desired surface adhesion for the application. To some extent, these can be competing properties in that measures taken to enhance one tend to degrade the other and vice versa.
Thus, there exists a need for edge coated gaskets in which a predetermined surface adhesion between the coating material and the flange surfaces can be established to enhance sealability. A further need exists for a controlled compression rubber gasket wherein the rubber bead of the gasket can benefit from the advantages of surface adhesion. An efficient and reliable method of fabricating such gaskets is also needed. It is to the provision of such gaskets and such a method that the present invention is primarily directed.
SUMMARY OF THE INVENTION Briefly described, the present invention, in preferred embodiments thereof, comprises edge coated and controlled compression rubber gaskets in which the edge coatings and rubber beads are provided with predetermined and specifically tailored surface adhesion properties appropriate to particular application requirements. In one and perhaps the simplest embodiment, the polymer material from which an edge coating is formed on and edge of a compressible base sheet is formulated to exhibit both the appropriate physical characteristics and the appropriate surface adhesion properties required for a specific application. In situations where both of these properties cannot be established simultaneously in a single polymer or homogeneous polymer blend, the invention contemplates an edge coating wherein a core of polymer material with the appropriate physical properties is covered or overcoated with a layer of polymer having the proper surface adhesion characteristics. In this instance, a layered or stratified edge coating is formed.
To provide traditional controlled compression rubber gaskets with the advantages of surface adhesion, the invention contemplates coating the rubber beads of such gaskets with a relatively thin layer of polymer or other appropriate material having the desired surface adhesion properties. In this way, if the bead suffers catastrophic stress relaxation failure, a seal can nevertheless be maintained by the surface adhesion provided by the coating. The method of this invention in one embodiment includes selecting a polymer edge coating material having predetermined physical and surface adhesion properties and forming an edge coating from the selected material on an edge of a gasket base sheet. The method also includes selecting a first edge coating material with predetermined physical properties, selecting a second edge coating material with predetermined surface adhesion properties, forming an edge coating on a gasket base sheet from the first coating material, and depositing a layer of the second edge coating material on the edge coating. The result is a layered edge coated gasket with tailored physical properties and tailored surface adhesion. Finally, the method of the invention also contemplates depositing a layer of material having selected surface adhesion properties onto the rubber bead or beads of a controlled compression rubber or other rubber edged gasket to provide the advantageous benefits of surface adhesion to such gaskets. Thus, enhanced edge coated, controlled compression rubber, and rubber edged gaskets are now provided that address the problems of prior art gaskets and that provide enhanced seals through adhesion to flange surfaces between which they are clamped. Accordingly, in one aspect, the invention relates to a gasket for creating a seal between a pair of surfaces, where the gasket comprises a base sheet having an adhesive element as an edge coating on at least one edge, the adhesive element being adapted to bond with the surfaces to enhance the seal provided by the gasket.
In another aspect, the invention relates to a gasket for creating a seal between a pair of surfaces, where the gasket comprises a non-compressible carrier as a base sheet having at least one edge forming a boundary of a gasket aperture and having at least one face comprising a recess; and at least one adhesive element as a bead structure disposed in the recess, the adhesive element being adapted to bond with the surfaces to enhance the seal provided by the gasket.
In yet another aspect, the invention relates to a gasket for creating a seal between a pair of flange surfaces, where the gasket comprises a non-compressible core having an interior edge; a coating of material which is at least partially compressible; and an adhesive element applied on at least one face of the gasket in an area adjacent to the interior edge of the non-compressible core. In still another aspect, the invention relates to a gasket for creating a seal between a pair of flange surfaces, where the gasket comprises an o-ring having an adhesive element These and other features, objects, and advantages of the inventions disclosed herein will become more apparent upon review of the detailed description set forth below when taken in conjunction with the accompanying drawing figures, which are briefly described as follows.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is a cross-sectional illustration of an edge- coated gasket that embodies principles of the present invention in a preferred form.
Fig. 2 is a cross-sectional illustration of a rubber edged gasket that embodies principles of the invention.
Fig. 3 is a cross-sectional illustration of a beaded controlled compression rubber gasket that embodies principles of the invention.
Fig. 4 is a cross-sectional illustration of a controlled compression rubber gasket in the form of a traditional O-ring that embodies principles of the invention. Fig. 5 is a cross-sectional illustration of a wrapped edge coated gasket that embodies principles of the invention. Fig. 6 is a cross-sectional illustration of a rubber coated metal gasket that embodies principles of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now in more detail to the drawings, wherein like reference numerals refer where appropriate to like parts throughout the several views, Fig. 1 illustrates a standard edge coated gasket that embodies principles of the invention. The gasket 11 comprises a compressible base sheet 12, which may be any suitably compressible gasket material but that preferably is fibrous and porous. The base sheet 12 has in interior edge 13 that defines and bounds an interior aperture of the gasket. An edge coating of polymeric or other suitable material as described in detail in the incorporated disclosure is disposed on the interior edge 13. The edge coating in Fig. 1 has a preferred shape but may take on any appropriate shape depending upon the dictates of a particular sealing application. The edge coating illustrated in Fig. 1 is wider in its central portion than at its edges and protrudes beyond the facial planes of the base sheet to form protruding rims 16. The material of the edge coating penetrates the porous edge 13 of the base sheet to form an intrusion zone 17, which anchors the edge coating, seals the edge pores, and densifies the edge region of the gasket to concentrate clamping load in this region. The coating material from which the edge coating 14 is formed preferably is a polymeric material that is formulated to exhibit a predetermined rheology and predetermined physical properties such as spring rate and resiliency as dictated by the intended application. The coating material is further formulated to exhibit a predetermined degree of surface adhesion such that, when clamped between flange surfaces, the edge coating will adhere or stick to the flange surfaces to provide an enhanced seal. The formulation of the coating material may be accomplished by selecting an appropriate polymer or by blending two or more polymers to obtain a homogeneous blend with the desired properties. When clamped between two flange surfaces, the edge coating conforms to roughness and deflection in the flange surfaces as described in detail in the incorporated disclosure. In addition, an adhesive bond forms between the edge coating and the flange surfaces to provide the benefits discussed above. Further, and significantly, the bonding of the edge coating to the flange surfaces renders the seal much more tolerant to shear forces resulting from relative movement of the flanges. This is because the edge coating tends to be pulled and stretched when subjected to such shear forces rather than being abraded by the flange surfaces.
Fig. 2 illustrates the present invention applied to a molded rubber edge gasket, which is a type of controlled compression gasket. The gasket 21 comprises a non- compressible carrier 22, which may be made of hard plastic, metal, or other appropriate material. The carrier has in interior edge 23 that defines and aperture. A rubber seal 26 is molded onto or otherwise attached to the interior edge 23 surrounding the aperture of the gasket. An outer layer 27 of polymeric or other appropriate material is disposed on the rubber seal and forms the exposed surface of the resulting composite edge structure. The material from which the layer 27 is formed is selected or formulated to have a predetermined surface adhesion and the rubber seal, which forms the core of the composite edge structure, exhibits its usual physical properties.
When the gasket of Fig. 2 is clamped between a pair of flange surfaces, the composite edge seal is compressed to the thickness of the rigid carrier, which creates a limited stress between the edge structure and the flange surfaces as determined by the properties of the rubber core, just as with a traditional controlled compression gasket. However, since the outer layer 27, which has adhesive properties, is in direct contact with the flange surfaces and the rubber core is not, an adhesive bond is established between the edge structure and the flange surfaces. Accordingly, the desirable attributes of a controlled compression molded rubber edge gasket are preserved and the additional benefits of surface adhesion, which does not occur with a bare rubber edge, are provided. The result is an enhanced seal that is more stress relaxation failure resistant and more tolerant of sheer forces exerted by the flanges. Fig. 3 illustrates another type of controlled compression rubber gasket that embodies principles of the invention. The gasket 31 comprises a non-compressible carrier 32, which may be made of hard plastic, metal, or other appropriate material. The carrier 32 has an interior edge 35 that bounds an aperture of the gasket. The carrier is formed with recesses 33 in its faces. Rubber beads 36 are disposed, preferably by an injection molding or other appropriate manufacturing process, in the recesses and each bead protrudes beyond the respective face of the carrier. A layer 37 of a selected preferably polymeric material is coated onto the rubber beads, forming a composite or layered bead structure. The material of the layer 37, which preferably is a polymeric material, is formulated to provide a predetermined surface adhesion with flange surfaces between which the gasket 31 is clamped.
When clamped between flange surfaces, the layered beads of the gasket 31 are compressed between the surfaces a predetermined amount as determined by the thickness of the carrier or the compression limiters. The rubber beads provide compression stress against the flange surfaces in the usual way to establish an initial interfacial seal. In addition, the material of the layer 37 establishes an adhesive bond with the surfaces, which provides the additional advantages and an enhanced seal as discussed above .
Fig. 4 illustrates a controlled compression rubber gasket assembly in the form of a traditional O-ring that nestles within a groove in one of a pair of flange surfaces. The assembly 41 comprises a flange 42 having a flange surface formed with a groove or recess 43. A composite or layered O-ring is sized and configured to be received in the groove and the groove is profiled to insure that the O-ring is subjected to limited compression stress when the flange 42 is bolted to a mating flange (not shown) . The composite O-ring is formed with a core 46 of a rubber or other appropriate material selected for its mechanical properties in the usual way. A coating 47 of a polymeric or other appropriate material is disposed on the core 46 and is formulated to provide surface adhesion appropriate to the particular sealing application. When the two flanges are clamped together, an interfacial seal is established in the usual way by the rubber core through compressive stress between the O-ring structure and the surfaces of the flanges. The coating 47 adheres to and establishes an adhesive bond with the surfaces to provide an enhanced seal.
Fig. 5 illustrates the invention applied to an edge coated compressible gasket, and particularly to a wrapped edge gasket with face coatings surrounding the aperture. The gasket 51 comprises a base sheet 52 of a compressible preferably fibrous gasket material having an interior edge 53 that bounds an aperture of the gasket. A wrapped edge coating 54 is disposed on the interior edge 53 as described in the incorporated disclosure and the material of the edge coating penetrates the porous edge to define an intrusion zone 55. The wrapped edge coating defines an edge coating portion 56 on the edge of the base sheet and the coating wraps partially onto the faces of the base sheet to define face coatings 57, which extend in relatively narrow strips around the aperture of the gasket. The wrapped edge coating is made up of a core 58 of a first polymeric material formulated to provide a rheology and mechanical properties appropriate for the specific application for which the gasket is intended. An outer layer 59 of a second polymeric material is coated onto the core 58, forming a composite or layered edge coating structure. The second polymeric material is formulated to provided a predetermined desired surface adhesion to form an adhesive bond with a pair of flange surfaces between which the gasket is clamped. The outer layer 59 is illustrated covering the entire surface of the core 58 in Fig. 5; however, it will be appreciated that the outer layer may cover only a portion, such as areas that engage the flange surfaces, of the core if desired and other configurations are possible as well.
The embodiment of Fig. 5 provides a solution in situations where a single polymer or homogeneous polymer blend with both the desired physical properties and the desired adhesive characteristics cannot easily be formulated. In this composite edge structure, the material of the core provides the desired physical properties and the material of the outer layer provides the required surface adhesion. It is not intended by showing a wrapped edge coating in Fig. 5 that the composite or layered edge coating structure is applicable only to wrapped edges. On the contrary, it may be applied to any or all of the configurations illustrated in the incorporated disclosure or to other configurations not illustrated therein.
Finally, Fig. 6 illustrates a rubber coated metal gasket 61 that embodies principles of the invention. Here, a metal or other non-compressible core 62 has an interior edge 63 and is provided with a coating or cladding 64 of a rubber or other appropriate material. As is common, the gasket may be stamped or embossed to form a protruding element 65 and corresponding depression 70 if desired to concentrate compressive stress in critical areas of the gasket. An outer layer 68 of a polymeric or other appropriate material is disposed on and covers at least a portion of the rubber coating 64. In the illustrated embodiment, the polymer is only disposed in areas engaged by the flange surfaces and not on the interior edge of the gasket, although this is not a limitation of the invention. The outer layer of material is formulated to provide a desired surface adhesion to establish an adhesive bond with the flange surfaces when the gasket 61 is clamped therebetween. As with other embodiments, the rubber coating provides the traditional advantages of rubber coated metal gaskets and the outer layer provides the added advantages of surface adhesion not present in a traditional rubber coated metal gasket.
Test Results Tests were conducted in an effort to characterize the release properties of and differences in surface adhesion between two selected polymeric materials that may be appropriate for use in this invention and a traditional rubber coated metal gasket. For these tests, known as perpendicular pull tests, three samples, A, B, and C, were tested with both steel and aluminum flange surfaces. Samples A and B each was a two-square-inch film of a polymeric edge coating material of the type typically used to form the edge coatings of edge coated gaskets such as those described in the attached application. Sample A was formed of a homogeneous copolymer blend material and sample B was formed of a single polymer. Sample C was a two- square-inch specimen of a traditional rubber coated metal gasket without embossments. Embossments were omitted to insure full surface contact between the test flanges and the rubber coating of the gasket material. In each case, the sample was clamped between flange surfaces with a predetermined clamping load as noted in the table below (load in pounds per square inch (psi) ) . The samples were each left clamped between the flanges for 22 hours at room temperature, after which the force required to pull the flanges apart was measured and noted. The following results are in pounds of pull in each case for Gaskets A-C.
TABLE 1 - LBS OF PULL TO SEPARATE FLANGES
STEEL ALUMINUM
Test 1 Test 2 Test 1 Test
CLAMP LOAD (psi) 396 198 288 144
GASKET A 293 76 198 56
GASKET B 261 77 208 64
GASKET C 2.0 - 0.5 It can be concluded from these tests that the surface adhesion provided by the rubber material of a traditional rubber coated metal gasket is insignificant. On the other hand, the surface adhesion provided by the tested polymeric materials on both steel and aluminum flanges is very high by comparison. Such polymeric materials may be good candidates for the edge coatings and outer layers of the gaskets of the present invention.
The materials from which the controlled adhesion coatings of the present invention are formed may be selected from a wide range of possibilities depending upon the mechanical and physical properties and the surface adhesion properties required for a particular application. For instance, these materials, and particulary materials for providing physical or mechanical properties, may be selected from the group consisting of acrylic, acrylonitrile, acryloniotrile butadiene rubber, fluoro polymers, hydrogenated acrylonitrile butadiene rubber, styrene butadiene polymer, fluoroelastomer polymer, acrylic-acrylonitrile polymers, carboxylated acrylonitrile polymer, carboxylated styrene butadiene polymer, polyvinylidene chloride, chloroprene rubber polymer, ethylene propylene rubber polymer, ethylene/vinyl acetate polymer, epoxy, fluorosilicones, polyurethane, silicone rubber coatings, and copolymers, terpolymers, and mixtures thereof. Some materials with controllable adhesion properties and suitable for use as a coating or a component in a homogeneous blend according to the invention include tackifiers and pressure sensitive adhesives as well as polymers, co-polymers, and other materials with adhesive properties.
The invention has been described herein in terms of preferred embodiments. Many additions, deletions, and modifications may be made to the illustrated embodiments by those of skill in the art within the scope of the invention. For example, while traditional controlled compression rubber gaskets have been illustrated, a coating with surface adhesion properties might be applied to virtually any type of gasket where such adhesion would enhance the seal. Further, in the illustrated embodiments, only a core material and a single coating have been shown. Multiple layers or multiple core materials may also be used and all such configurations are within the scope of the invention. Finally, the forgoing discussion focuses on providing gaskets wherein the two independently tailored properties are mechanical characteristics and surface adhesion. However, the invention is not limited to tailoring only these two properties. The tailoring of multiple properties through appropriately formulating or blending edge coating material and/or through providing layered coatings on gaskets may also be applied to obtain other types of dual or multiple properties such as, for example, mechanical characteristics and resistance to the service fluid. Thus, the invention should not be considered to be limited only to gaskets wherein mechanical properties and surface tack are the tailored properties. Many other modifications and configurations may be made by those of skill in the art without departing from the spirit and scope of the invention as set forth in the claims.

Claims

What is claimed is:
1. A gasket for creating a seal between a pair of surfaces, said gasket comprising a base sheet having an adhesive element as an edge coating on at least one edge, said adhesive element being adapted to bond with said surfaces to enhance the seal provided by said gasket.
2. A gasket as in claim 1, wherein said base sheet is compressible .
3. A gasket as in claim 2, wherein said base sheet is fibrous and porous.
4. A gasket as in claim 1, wherein said base sheet is a non-compressible carrier.
5. A gasket as in claim 4, wherein said non-compressible carrier is selected from the group consisting of hard plastic and metal.
6. A gasket as in claim 4, wherein said non-compressible carrier is metal.
7. A gasket as in claim 2, wherein said edge coating is a wrapped edge coating having a portion contacting at least one edge of the base sheet, and portions that wrap partially onto each face of said base sheet to define face coatings which extend strip-wise around an aperture of said gasket.
8. A gasket as in claim 1, wherein said adhesive element comprises a polymer material.
9. A gasket as in claim 1, wherein said adhesive element comprises, a first material forming a core with predetermined physical properties; and a second material coating said first material, said second material having predetermined surface adhesion properties .
10. A gasket as in claim 9, wherein said first material comprises a material selected from the group consisting of acrylic, acrylonitrile, acryloniotrile butadiene rubber, fluoro polymers, hydrogenated acrylonitrile butadiene rubber, styrene butadiene polymer, fluoroelastomer polymer, acrylic-acrylonitrile polymers, carboxylated acrylonitrile polymer, carboxylated styrene butadiene polymer, polyvinylidene chloride, chloroprene rubber polymer, ethylene propylene rubber polymer, ethylene/vinyl acetate polymer, epoxy, fluorosilicones, polyurethane, silicone rubber coatings, and copolymers, terpolymers, and mixtures thereof.
11. A gasket as in claim 9, wherein said first material comprises an acrylic-based polymer.
12. A gasket as in claim 9, wherein said first material comprises a homogeneous blend of at least two polymers.
13. A gasket as in claim 9, wherein said second material comprises a material selected from the group consisting of tackifiers and pressure sensitive adhesives.
14. A gasket as in claim 9, wherein said second material comprises a material selected from the group consisting of polyvinyl alcohol, polyurethane, polyacrylic, acrylonitrile butadiene' rubber, stryene butadiene rubber, and ethylene vinyl acetate.
15. A gasket as in claim 9, wherein said second material comprises an acrylic-based polymer.
16. A gasket as in claim 9, wherein said second material comprises one or more polymeric materials.
17. A gasket as in claim 9, wherein said second material comprises a polymer.
18. A gasket as in claim 9, wherein said second material comprises a homogeneous blend of at least two polymers.
19. A gasket for creating a seal between a pair of surfaces, said gasket comprising a non-compressible carrier as a base sheet having at least one edge forming a boundary of a gasket aperture and having at least one face comprising a recess; and at least one adhesive element as a bead structure disposed in said recess, said adhesive element being adapted to bond with at least one of said surfaces to enhance said seal provided by said gasket.
20. A gasket as in claim 19, wherein said base sheet has recesses formed in corresponding positions on each face for receiving a bead comprising said adhesive element.
21. A gasket as in claim 19, wherein each bead is substantially semi-cylindrical, such that a convex surface of said bead faces outwardly from said base sheet when said bead is disposed in a recess which is substantially rectangular in cross-section.
22. A gasket as in claim 19, wherein said adhesive element comprises a polymer material.
23. A gasket as in claim 19, wherein said adhesive element comprises, a first material forming a core with predetermined physical properties; and a second material coating said first material, said second material having predetermined surface adhesion properties .
24. A gasket as in claim 23, wherein said first material comprises a material selected from the group consisting of acrylic, acrylonitrile, acryloniotrile butadiene rubber, fluoro polymers, hydrogenated acrylonitrile butadiene rubber, styrene butadiene polymer, fluoroelastomer polymer, acrylic-acrylonitrile polymers, carboxylated acrylonitrile polymer, carboxylated styrene butadiene polymer, polyvinylidene chloride, chloroprene rubber polymer, ethylene propylene rubber polymer, ethylene/vinyl acetate polymer, epoxy, fluorosilicones, polyurethane, silicone rubber coatings and copolymers, terpolymers, and mixtures thereof.
25. A gasket as in claim 23, wherein said first material comprises an acrylic-based polymer.
26. A gasket as in claim 23, wherein said first material comprises a homogeneous blend of at least two polymers.
27. A gasket as in claim 23, wherein said second material comprises a material selected from the group consisting of tackifiers and pressure sensitive adhesives .
28. A gasket as in claim 23, wherein said second material comprises a material selected from the group consisting of polyvinyl alcohol, polyurethane, polyacrylic, acrylonitrile butadiene rubber, stryene butadiene rubber, and ethylene vinyl acetate.
29. A gasket as in claim 23, wherein said second material comprises an acrylic-based polymer.
30. A gasket as in claim 23, wherein said second material comprises one or more polymeric materials.
31. A gasket as in claim 23, wherein said second material comprises a polymer.
32. A gasket as in claim 23, wherein said second material comprises a homogeneous blend of at least two polymers .
33. A gasket for creating a seal between a pair of surfaces, said gasket comprising, a non-compressible core having an interior edge; a coating of material that is at least partially compressible; and an adhesive element applied on at least one face of said gasket in an area adjacent to said interior edge of said non-compressible core.
34. A gasket as in claim 33, wherein said area adjacent to said interior edge of said non-compressible core further comprises a protruding element on one face and a corresponding depression on an opposite face.
35. A gasket as in claim 33, wherein said non- compressible core is a metal core.
36. A gasket as in claim 33, wherein said coating of material which is at least partially compressible is rubber.
37. A gasket as in claim 33, wherein said adhesive element comprises a polymer material.
38. A gasket as in claim 33, wherein said adhesive element comprises, a first material forming a core with predetermined physical properties; and a second material coating said first material, said second material having predetermined surface adhesion properties .
39. A gasket as in claim 38, wherein said first material comprises a material selected from the group consisting of acrylic, acrylonitrile, acryloniotrile butadiene rubber, fluoro polymers, hydrogenated acrylonitrile butadiene rubber, styrene butadiene polymer, fluoroelastomer polymer, acrylic-acrylonitrile polymers, carboxylated acrylonitrile polymer, carboxylated styrene butadiene polymer, polyvinylidene chloride, chloroprene rubber polymer, ethylene propylene rubber polymer, ethylene/vinyl acetate polymer, epoxy, fluorosilicones, polyurethane, silicone rubber coatings, and copolymers, terpolymers, and mixtures thereof.
40. A gasket as in claim 38, wherein said first material comprises an acrylic-based polymer.
41. A gasket as in claim 38, wherein said first material comprises a homogeneous blend of at least two polymers.
42. A gasket as in claim 38, wherein said second material comprises a material selected from the group consisting of tackifiers and pressure sensitive adhesives .
43. A gasket as in claim 38, wherein said second material comprises a material selected from the group consisting of polyvinyl alcohol, polyurethane, polyacrylic, acrylonitrile butadiene rubber, stryene butadiene rubber, and ethylene vinyl acetate.
44. A gasket as in claim 38, wherein said second material comprises an acrylic-based polymer.
45. A gasket as in claim 38, wherein said second material comprises one or more polymeric materials.
46. A gasket as in claim 38, wherein said second material comprises a polymer.
47. A gasket as in claim 38, wherein said second material comprises a homogeneous blend of at least two polymers.
48. A gasket for creating a seal between a pair of surfaces, said gasket comprising, an o-ring having an adhesive element.
49. A gasket as in claim 48, wherein said o-ring comprises, a first material forming a core of said o-ring with predetermined physical properties; and a second material coating said first material, said second material having predetermined surface adhesion properties .
50. A gasket as in claim 49, wherein said first material comprises a material selected from the group consisting of acrylic, acrylonitrile, acryloniotrile butadiene rubber, fluoro polymers, hydrogenated acrylonitrile butadiene rubber, styrene butadiene polymer, fluoroelastomer polymer, acrylic-acrylonitrile polymers, carboxylated acrylonitrile polymer, carboxylated styrene butadiene polymer, polyvinylidene chloride, chloroprene rubber polymer, ethylene propylene rubber polymer, ethylene/vinyl acetate polymer, epoxy, fluorosilicones, polyurethane, silicone rubber coatings and copolymers, terpolymers, and mixtures thereof.
51. A gasket as in claim 49, wherein said first material comprises an acrylic-based polymer.
52. A gasket as in claim 49, wherein said first material comprises a homogeneous blend of at least two polymers.
53. A gasket as in claim 49, wherein said second material comprises a material selected from the group consisting of tackifiers and pressure sensitive adhesives .
54. A gasket as in claim 49, wherein said second material comprises a material selected from the group consisting of polyvinyl alcohol, polyurethane, polyacrylic, acrylonitrile butadiene rubber, stryene butadiene rubber, and ethylene vinyl acetate.
55. A gasket as in claim 49, wherein said second material comprises an acrylic-based polymer.
56. A gasket as in claim 49, wherein said second material comprises one or more polymeric materials .
57. A gasket as in claim 49, wherein said second material comprises a polymer.
58. A gasket as in claim 49, wherein said second material comprises a homogeneous blend of at least two polymers .
PCT/US2001/006859 2000-03-06 2001-03-05 Gaskets with controlled flange surface adhesion properties WO2001066978A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP01916367A EP1264126B1 (en) 2000-03-06 2001-03-05 Gaskets with controlled flange surface adhesion properties
DE60131731T DE60131731T2 (en) 2000-03-06 2001-03-05 FLAT SEALS WITH CONTROLLED ADHESIVE CHARACTERISTICS ON THE FLANGE SURFACES
DK01916367T DK1264126T3 (en) 2000-03-06 2001-03-05 Seals with controlled flange surface adhesion properties
AU2001243399A AU2001243399A1 (en) 2000-03-06 2001-03-05 Gaskets with controlled flange surface adhesion properties

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US18698500P 2000-03-06 2000-03-06
US60/186,985 2000-03-06

Publications (1)

Publication Number Publication Date
WO2001066978A1 true WO2001066978A1 (en) 2001-09-13

Family

ID=22687128

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2001/006859 WO2001066978A1 (en) 2000-03-06 2001-03-05 Gaskets with controlled flange surface adhesion properties

Country Status (9)

Country Link
US (1) US6733015B2 (en)
EP (1) EP1264126B1 (en)
AT (1) ATE380311T1 (en)
AU (1) AU2001243399A1 (en)
DE (1) DE60131731T2 (en)
DK (1) DK1264126T3 (en)
ES (1) ES2298223T3 (en)
PT (1) PT1264126E (en)
WO (1) WO2001066978A1 (en)

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1305543A2 (en) * 2000-07-26 2003-05-02 Interface Solutions, Inc. Gasket with selectively positioned seal enhancement zones
DE10328158B4 (en) * 2003-06-24 2006-06-01 Federal-Mogul Sealing Systems Gmbh Cylinder head gasket
DE102004034824B4 (en) * 2004-07-19 2006-10-05 Reinz-Dichtungs-Gmbh Metallic flat gasket
US7401790B2 (en) * 2005-01-11 2008-07-22 Federal-Mogul World Wide, Inc. Metal gasket with rigid seal
US7905498B2 (en) * 2006-03-28 2011-03-15 Interface Solutions, Inc. Gasket formed from various material
US8216418B2 (en) * 2007-06-13 2012-07-10 Lam Research Corporation Electrode assembly and plasma processing chamber utilizing thermally conductive gasket and o-rings
US7851703B2 (en) * 2007-09-26 2010-12-14 Thomas & Betts International, Inc. Gasket sealing and installation process for door gasket on weatherproof outlet electrical box
US8187414B2 (en) * 2007-10-12 2012-05-29 Lam Research Corporation Anchoring inserts, electrode assemblies, and plasma processing chambers
US8152954B2 (en) * 2007-10-12 2012-04-10 Lam Research Corporation Showerhead electrode assemblies and plasma processing chambers incorporating the same
US8187413B2 (en) * 2008-03-18 2012-05-29 Lam Research Corporation Electrode assembly and plasma processing chamber utilizing thermally conductive gasket
US8679288B2 (en) * 2008-06-09 2014-03-25 Lam Research Corporation Showerhead electrode assemblies for plasma processing apparatuses
CN101910688A (en) * 2008-06-21 2010-12-08 菲特尔莫古密封系统有限公司 Flat seal
US8449679B2 (en) 2008-08-15 2013-05-28 Lam Research Corporation Temperature controlled hot edge ring assembly
KR101269267B1 (en) * 2008-09-18 2013-05-29 닛폰 바루카 고교 가부시키가이샤 Seal plate, seal member used in seal plate, and methods for manufacturing same
US8579299B2 (en) * 2009-04-03 2013-11-12 Interface Solutions, Inc. Gasket having adhesive element
US20120279282A1 (en) * 2011-05-05 2012-11-08 Billy Williams Device and method to provide a pressure/vacuum test of a vehicle cylinder's sealing ability without a head on the engine
US9701388B2 (en) * 2011-05-11 2017-07-11 Aviation Devices & Electronic Components, Llc Gasket having a pliable resilient body with a perimeter having characteristics different than the body
US20130038027A1 (en) * 2011-08-09 2013-02-14 Michael Peter Feldner Manifold Gasket Assembly
US9548284B2 (en) * 2013-12-18 2017-01-17 Intel Corporation Reduced expansion thermal compression bonding process bond head
CN105443756B (en) * 2015-12-31 2018-07-31 锦西化工研究院有限公司 Prepare large scale special thick organic glass sealing filler strip and method for protecting surface
EP3428488A4 (en) * 2016-03-08 2019-11-06 NOK Corporation Gasket and sealing device
EP4425017A1 (en) * 2023-03-02 2024-09-04 Volvo Truck Corporation Sealing gasket and vehicle comprising such a sealing gasket

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US186985A (en) 1877-02-06 Improvement in spurs
GB1087616A (en) * 1964-04-17 1967-10-18 Caterpillar Tractor Co Sealing device
US3353666A (en) * 1965-10-11 1967-11-21 Mundet Cork Corp Gasket package
GB1357586A (en) * 1970-09-10 1974-06-26 Norton Co Adhesive tape
US4434989A (en) * 1981-01-22 1984-03-06 Goetze Ag Sealing gasket
US4743421A (en) * 1987-04-20 1988-05-10 Fel-Pro Incorporated Method of making gasket having roller coated secondary seals
DE4116822A1 (en) * 1991-05-23 1992-11-26 Goetze Ag Flat joint of metal or soft material for engine camshaft or valve cover - has adhesive coating on one side and adhesion-preventing coating e.g. silicone resin on other side
DE4417840A1 (en) * 1994-05-20 1995-11-23 Reinz Dichtungs Gmbh Gasket with throughlet openings for liquids
GB2330182A (en) * 1997-10-08 1999-04-14 T & N Technology Ltd Manufacture of gaskets

Family Cites Families (74)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1772173A (en) 1927-10-28 1930-08-05 Yates Charles Henry Gasket or jointing washer
US2070918A (en) 1935-03-11 1937-02-16 Victor Mfg & Gasket Co Coated gasket
US2289620A (en) 1941-03-12 1942-07-14 Victor Mfg & Gasket Co Metal sprayed gasket
US2681241A (en) 1950-12-15 1954-06-15 Victor Mfg & Gasket Co Cylinder head gasket
US3355181A (en) 1964-11-18 1967-11-28 Dike O Seal Inc Sealing structures embodying closed cell elastomeric material
GB1283999A (en) 1968-12-17 1972-08-02 Nippon Oil Seal Ind Co Ltd Machine elements having coated pressfit portions
US3890183A (en) 1969-07-09 1975-06-17 Farnam Co F D Method of making gaskets and products formed thereby
US3869393A (en) * 1970-05-21 1975-03-04 Everlube Corp Of America Solid lubricant adhesive film
US3661401A (en) 1970-05-25 1972-05-09 Farnam Co F D Gasket
US3655210A (en) 1970-09-29 1972-04-11 Farnam Co F D High torque retention heat insulative gasket structure
US3729205A (en) 1971-01-07 1973-04-24 M Kwok Gaskets
US4115609A (en) * 1971-09-24 1978-09-19 Denman Stephen A Strip type coupling member
US3837657A (en) 1971-12-22 1974-09-24 Farnam F Co Beaded gasket and method of using same
US3760337A (en) * 1972-05-24 1973-09-18 Amp Inc Connector for display tube anode button
DE2304505B2 (en) 1973-01-31 1977-03-03 Goetzewerke Friedrich Goetze Ag, 5093 Burscheid CYLINDER HEAD GASKET FOR COMBUSTION MACHINERY
US4103913A (en) 1976-04-19 1978-08-01 Felt Products Mfg. Co. Fretting corrosion resistant gasket and method of making same
DE2816383A1 (en) 1978-04-15 1979-10-18 Goetze Ag METHOD OF MANUFACTURING CYLINDER HEAD GASKETS FOR COMBUSTION ENGINES
DE2831217C2 (en) 1978-07-15 1982-11-11 Goetze Ag, 5093 Burscheid Flat gasket, preferably cylinder head gasket
US4272085A (en) 1978-10-07 1981-06-09 Kawasaki Jukogyo Kabushiki Kaisha Cylinder head gasket for a liquid cooled internal combustion engine
US4431197A (en) 1980-05-19 1984-02-14 Fibre-Wound (Pty) Limited O-Ring gaskets and method of manufacturing same
FR2483522B1 (en) 1980-06-02 1985-07-19 Curty Soc CYLINDER HEAD GASKET FOR INTERNAL COMBUSTION ENGINE
AU552135B2 (en) 1981-12-09 1986-05-22 Payen International Ltd. Silicone resin impregnated paper gasket
CH657721A5 (en) * 1982-01-11 1986-09-15 Papst Motoren Gmbh & Co Kg OUTDOOR RUNNER DIRECT DRIVE MOTOR.
SE443838B (en) 1983-09-09 1986-03-10 Mi Motornyj Z CYLINDERLOCKSTETNING
DE3408596A1 (en) 1984-03-09 1985-09-12 Goetze Ag, 5093 Burscheid IMPREGNATED FLAT GASKET, IN PARTICULAR CYLINDER HEAD GASKET FOR COMBUSTION ENGINES, AND THEIR PRODUCTION PROCESS
GB2163496B (en) 1984-08-22 1988-01-27 Ksa Dichtsysteme A seal
DE3433376A1 (en) 1984-09-12 1986-03-20 KSA Dichtsysteme GmbH & Co KG, 7143 Vaihingen POETRY
DE3433375A1 (en) 1984-09-12 1986-03-20 KSA Dichtsysteme GmbH & Co KG, 7143 Vaihingen SEALING AND SECURING DEVICE
US4601476A (en) 1984-11-28 1986-07-22 Metex Corporation Squeak free seal for exhaust couplings
DE3512842A1 (en) 1985-04-10 1986-10-16 Feodor Burgmann Dichtungswerke Gmbh & Co, 8190 Wolfratshausen POETRY
US4634132A (en) 1985-05-20 1987-01-06 Parker Hannifin Corporation Elastomeric seal assembly with variable thickness shim
DE8520709U1 (en) 1985-07-18 1985-10-10 KSA Dichtsysteme GmbH & Co KG, 7143 Vaihingen Flat seal
DE3544740C1 (en) 1985-12-18 1987-06-04 Goetze Ag Flat soft gasket
DE8624855U1 (en) 1986-09-17 1987-11-12 Klinger Ag, Zug Insulating flange
DE3711664A1 (en) 1987-04-07 1988-10-20 Daimler Benz Ag Cylinder head gasket
DE3719189A1 (en) 1987-06-09 1988-12-22 Goetze Ag Sealing ring
US4834279A (en) * 1987-08-03 1989-05-30 Fel-Pro Incorporated Gasketing material and method of making same by densifying adhesive bonded facing layers to a metallic core
JPH0193343A (en) * 1987-10-06 1989-04-12 Nippon Shokubai Kagaku Kogyo Co Ltd Marking material
US4932673A (en) 1988-02-01 1990-06-12 Hughes Aircraft Company Emi suppression gasket for millimeter waveguides
WO1989011608A1 (en) 1988-05-25 1989-11-30 W.L. Gore & Associates, Inc. Gasketing products and manufacture thereof
US4860159A (en) 1988-09-12 1989-08-22 The Simco Company, Inc. Tape dispenser with static neutralizer
DE3903918A1 (en) 1989-02-10 1990-08-16 Goetze Ag Flat gasket, particularly a cylinder head gasket for internal combustion engines
US4956525A (en) * 1989-06-05 1990-09-11 G & W Electric Company Electrical insulating bushing assembly, kit for providing same, and method of installing same
JP2905899B2 (en) 1990-04-10 1999-06-14 日清紡績株式会社 Sheet material and manufacturing method thereof
US5150910A (en) 1990-07-02 1992-09-29 Ishikawa Gasket Co., Ltd. Gasket with soft and hard seal coatings
FR2669678B1 (en) 1990-11-23 1994-09-16 Renault CYLINDER HEAD GASKET.
US5112664A (en) 1990-11-30 1992-05-12 W. L. Gore & Associates, Inc. Shielded gasket assembly
US5082297A (en) 1990-12-18 1992-01-21 Davlyn Manufacturing Gasket and gasketed joint
FR2672938B1 (en) 1991-02-14 1993-05-28 Curty Soc CYLINDER HEAD GASKET FOR INTERNAL COMBUSTION ENGINE HAVING CYLINDER HEAD GASKET BY COMBUSTION CHAMBER.
US5145190A (en) 1991-03-27 1992-09-08 Freudenberg-Nok Gasket assembly
US5194696A (en) 1991-09-27 1993-03-16 Digital Equipment Corporation Gasket for sealing a flat cable
US5240766A (en) 1992-04-01 1993-08-31 Hollingsworth & Vose Company Gasket material
DE4211076C2 (en) 1992-04-03 1996-06-05 Kroll & Ziller Kg Flange gasket
US5667227A (en) 1992-04-13 1997-09-16 Dana Corporation Ultraviolet radiation cured gasket coating
US5437767A (en) 1992-07-22 1995-08-01 Armstrong World Industries, Inc. Wet-laying process for making liquid sealing gasket sheet materials
US5540566A (en) 1992-08-11 1996-07-30 Unista Jecs Corporation Pump including a control valve
US5333367A (en) * 1992-10-27 1994-08-02 Quin Tics Corporation Bullet puller
US5607763A (en) * 1993-04-07 1997-03-04 Minnesota Mining And Manufacturing Company Decorative film with PSA for easy application
US5551706A (en) * 1993-04-20 1996-09-03 W. L. Gore & Associates, Inc. Composite gasket for sealing flanges and method for making and using same
US5518257A (en) * 1993-08-23 1996-05-21 Corrosion Control Corp. Seal device for flow line applications
US5564715A (en) * 1993-10-15 1996-10-15 Corrosion Control Corp. Tandem seal device for flow line applications
US5938208A (en) * 1994-12-30 1999-08-17 Kokusan Parts Industry Co., Ltd. Separate plate placed between adjacent valve bodies in a control valve unit of an automatic transmission
US5615898A (en) * 1995-08-15 1997-04-01 Clark; James M. Bead seal motorcycle gasket
WO1997008928A1 (en) * 1995-08-25 1997-03-06 Parker-Hannifin Corporation Emi shielding gasket having a consolidated conductive sheathing
NL1001698C2 (en) * 1995-11-20 1997-05-21 Montan Nederland Bv Assembly of a number of plate-shaped information carriers and a storage device.
DE19606103A1 (en) 1996-02-19 1997-08-21 Perrot Bremsen Gmbh Caliper disc brake
US5725876A (en) * 1996-05-17 1998-03-10 Noven Pharmaceuticals Inc., Compositions and methods for using low-swell clays in nicotine containing dermal compositions
US5700017A (en) 1996-09-26 1997-12-23 Dana Corporation Flanged rubber combustion seal
US6247703B1 (en) * 1997-08-29 2001-06-19 Interface Solutions, Inc. High-pressure compression-failure resistant and high sealing gasket
US6268020B1 (en) 1997-08-29 2001-07-31 Interface Solutions, Inc. Method of fabricating high sealing gaskets
US6093467A (en) 1997-08-29 2000-07-25 Interface Solutions, Inc. High sealing gaskets
JPH11131052A (en) * 1997-10-31 1999-05-18 Mitsubishi Cable Ind Ltd Seal
US6273882B1 (en) * 1998-06-18 2001-08-14 Scimed Life Systems Snap handle assembly for an endoscopic instrument
US6422575B1 (en) * 2000-03-14 2002-07-23 L&L Products, Inc. Expandable pre-formed plug

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US186985A (en) 1877-02-06 Improvement in spurs
GB1087616A (en) * 1964-04-17 1967-10-18 Caterpillar Tractor Co Sealing device
US3353666A (en) * 1965-10-11 1967-11-21 Mundet Cork Corp Gasket package
GB1357586A (en) * 1970-09-10 1974-06-26 Norton Co Adhesive tape
US4434989A (en) * 1981-01-22 1984-03-06 Goetze Ag Sealing gasket
US4743421A (en) * 1987-04-20 1988-05-10 Fel-Pro Incorporated Method of making gasket having roller coated secondary seals
DE4116822A1 (en) * 1991-05-23 1992-11-26 Goetze Ag Flat joint of metal or soft material for engine camshaft or valve cover - has adhesive coating on one side and adhesion-preventing coating e.g. silicone resin on other side
DE4417840A1 (en) * 1994-05-20 1995-11-23 Reinz Dichtungs Gmbh Gasket with throughlet openings for liquids
GB2330182A (en) * 1997-10-08 1999-04-14 T & N Technology Ltd Manufacture of gaskets

Also Published As

Publication number Publication date
AU2001243399A1 (en) 2001-09-17
US6733015B2 (en) 2004-05-11
EP1264126A1 (en) 2002-12-11
PT1264126E (en) 2008-01-10
ATE380311T1 (en) 2007-12-15
DK1264126T3 (en) 2008-03-25
EP1264126B1 (en) 2007-12-05
DE60131731T2 (en) 2008-11-06
ES2298223T3 (en) 2008-05-16
US20010033059A1 (en) 2001-10-25
DE60131731D1 (en) 2008-01-17

Similar Documents

Publication Publication Date Title
US6733015B2 (en) Gaskets with controlled flange surface adhesion properties
US6626439B1 (en) Edge coated gaskets and method of making same
EP1566582A1 (en) Fluoroelastomer gasket compositions
US7905498B2 (en) Gasket formed from various material
US8579299B2 (en) Gasket having adhesive element
EP0899488B1 (en) High-pressure compression failure resistant and high sealing gasket
US4560718A (en) High swell gasket material
US20050285353A1 (en) Gasket for sealing multiple fluids
US6093467A (en) High sealing gaskets
EP2082125B1 (en) A low-stress molded gasket and method of making same
US3661401A (en) Gasket
KR100612136B1 (en) High sealing gaskets
CZ294857B6 (en) Soft gasket
CA2497376A1 (en) Silicone gasket compositions
US20050098962A1 (en) Elastomeric static gasket
EP0693645B1 (en) Gasket for refrigerant compressors
US20050187324A1 (en) Silicone gasket compositions
CN218669291U (en) Packing combination
TW200405928A (en) Gasket material
CA2169749A1 (en) Gasket material for use in plate and frame apparatus and method for making and using same
JPH07280102A (en) Sealing and seal structure
Takeya NOK Soft-Metal
Lehr et al. Rubber-Edged Composites: A Unique Approach to Reducing the Effects of Compression Stress Relaxation on Static Rubber Seals

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AT AU AZ BA BB BG BR BY BZ CA CH CN CR CU CZ CZ DE DE DK DK DM DZ EE EE ES FI FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ PL PT RO RU SD SE SG SI SK SK SL TJ TM TR TT TZ UA UG UZ VN YU ZA ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2001916367

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 2001916367

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

NENP Non-entry into the national phase

Ref country code: JP

WWG Wipo information: grant in national office

Ref document number: 2001916367

Country of ref document: EP