WO2001061067A1 - Revetement de protection composite fait d'alliages refractaires - Google Patents

Revetement de protection composite fait d'alliages refractaires Download PDF

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Publication number
WO2001061067A1
WO2001061067A1 PCT/RU2000/000058 RU0000058W WO0161067A1 WO 2001061067 A1 WO2001061067 A1 WO 2001061067A1 RU 0000058 W RU0000058 W RU 0000058W WO 0161067 A1 WO0161067 A1 WO 0161067A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
microlayer
microlayers
indicated
alloys
Prior art date
Application number
PCT/RU2000/000058
Other languages
English (en)
Russian (ru)
Inventor
Anatoly Nikolaevich Paderov
Jury Genrikhovich Vexler
Original Assignee
Anatoly Nikolaevich Paderov
Jury Genrikhovich Vexler
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anatoly Nikolaevich Paderov, Jury Genrikhovich Vexler filed Critical Anatoly Nikolaevich Paderov
Priority to PCT/RU2000/000058 priority Critical patent/WO2001061067A1/fr
Priority to PCT/RU2000/000126 priority patent/WO2001061066A1/fr
Priority to US10/203,021 priority patent/US7229675B1/en
Publication of WO2001061067A1 publication Critical patent/WO2001061067A1/fr

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • C23C14/021Cleaning or etching treatments
    • C23C14/022Cleaning or etching treatments by means of bombardment with energetic particles or radiation

Definitions

  • the invention is not available in the area of metallurgy or machinery; and. in the area. the engine and engine parts of the gas turbines of aircraft engines.
  • the blades of the turbine are made from available hot alloys based on nickel. flavors and iron. with a very complicated technology of production. for example, by way of direct installation or multiple casting. Therefore, their cost is extremely high. It is clear that the technology for applying protective ac- tions to such parts has a greater economic and technical value.
  • s ⁇ s ⁇ ya- present from sl ⁇ ya mn ⁇ g ⁇ m ⁇ nen ⁇ n ⁇ g ⁇ s ⁇ lava ⁇ -Cr- ⁇ - ⁇ a- ⁇ and ⁇ sleduyuscheg ⁇ ⁇ - m ⁇ ali ⁇ i ⁇ vaniya ⁇ sh ⁇ vym me ⁇ d ⁇ m and za ⁇ al ⁇ y of va ⁇ uumn ⁇ y ⁇ echi ⁇ 1200 ° C. In this case, too, protection is only necessary for external disturbances and high adhesion to the substrate is not ensured. 4
  • the bulk of the invention is dedicated to long-term reliability and reliability of high-temperature protective products for hot metal alloys. in particular, for the blades of turbines of aircraft engines. 5
  • intermetallic layers serve as suppliers of components to the outdoor area for restoring acid phase.
  • for example, aluminum and at the same time, diffusion of elements inside the interior is avoided.
  • Barrier functions also carry mixtures from the large phase.
  • Another example is related to the multi-component alloy of the S ⁇ - ⁇ -Sg- ⁇ - system
  • a short-lived phase composition having a phase composition above 900 ° C from a mixture of ⁇ -solid solution, ⁇ 'phase of legalized phase and ⁇ -phase
  • has a high flexibility. including ⁇ and thermocyclic loads. and the required thermal expansion factor, which increases the speed of the contact with the oxidized layers to the thermal fatigue.
  • the thickness of the industry in the industrial area is subject to the conditions of operation and is subject to change between 10-300 microns and the area of the region of 200 to 200
  • the microbial industry may be supplied up to 3 to 300. Between the microbial industry, diffuse zones may be used, as is the case during the process of application of the process, or
  • a small component may be a discrete layer that is different from the basic material, or another mixture that has been applied, or may be mixed with it.
  • Intermetallic mixtures of (II) are composed of the following phases Phase 2 ( ⁇ ) and (Phase) 3 Phase 2 ( ⁇ ) and phase transition ( ⁇ ).
  • ⁇ kann ⁇ is nickel. Calcium, iron, He; - aluminum, titanium, chrome, and other elements. They are applied to the main hot alloy on the basis of iron. nickel or paint or in the middle of the event. obtained by ion-plasma deposition, electron-beam technology, or implantation, with the use of process of diffuse non-metallic, inert gas, inert gas,
  • Intermediate mixtures ( ⁇ ) consisting of implanted atoms or their compounds, are formed as a result of an implantation ⁇ , ⁇ , ⁇ , ⁇ , ⁇ ique.
  • the most popular alloy ( ⁇ ) for example, type ( ⁇ , ⁇ ) ⁇ 1 ⁇ , applied to the installation of the latest plasma spraying. or electrical installation.
  • ⁇ and their composition includes the oxides of the indicated elements. or double and more complex acidic spindles, including other elements of the industrial complex.
  • One or several layers of a complex attack are undergoing implantation to create a simple connection between the layers. modifying the world environment and increasing the operational performance of the process by forming new connections between the components. having a higher high-performance thermal shock, thermal fatigue. Plastichnosti, short-term stability.
  • the implantation is carried out using the following elements: inert gases, oxygen, carbon or lanthanum elements. scandium, cyrus, hafnium. ⁇ ma, ⁇ monium, aluminum. P ⁇ sle zave ⁇ sheniya ⁇ e ⁇ miches ⁇ i ⁇ and ⁇ imi ⁇ - ⁇ e ⁇ miches ⁇ i ⁇ ⁇ b ⁇ ab ⁇ de ⁇ ali for m ⁇ di ⁇ i ⁇ atsii ⁇ ve ⁇ n ⁇ s ⁇ n ⁇ g ⁇ sl ⁇ ya and ⁇ imi- tion u ⁇ vnya ⁇ s ⁇ a ⁇ chny ⁇ na ⁇ yazheny m ⁇ zhe ⁇ ⁇ v ⁇ di ⁇ sya d ⁇ lni ⁇ elnaya ⁇ b ⁇ a- b ⁇ a ⁇ u ⁇ em ⁇ b ⁇ ab ⁇ i ⁇ ve ⁇ n ⁇ s ⁇ i vys ⁇ ene ⁇ ge ⁇ iches ⁇ imi i ⁇ n
  • the payment of the benefits of the payment does not involve the payment of the payment process and the foreign payment, but also the payment of the payment of the remuneration.
  • the inventive event is from an intermetallic layer.
  • Such protective protective devices for gas turbine blades of aircraft engines from hot alloys on a nickel base for example, ZhS6 ⁇ .
  • ZhS6U provides I protect the outside of the blade> the blade and the internal air of the coolant due to the application of lightweight aluminum oxide through gas phase pulsed gas.
  • a more recent application of the current application is the large-scale protective cover, including the inclusion of a non-metallic alloy, which is not
  • the foreign-applied metal method from the group was applied by the foreign-plasma method.
  • scandium, lanthanum or hafnium In this case, the thickness of the layer was 0.01–5 ⁇ m, then the process of the ini- tial mixing was performed by the operation of high-energy arsenals.
  • a modified layer of active metal and its compounds is also created in mainstream glory. that ensures a good connection between the sale and the main.
  • a further stage of the implementation of the invention was the burning of parts in a commercially available atmosphere for the conversion of acidic substances to the environment. For example, ignition at a temperature of 1000 ° C was carried out in a mixture of argon with an air at a pressure of 10 Pa.
  • the scheme of the variant of the protective integrated waiver, obtained by such a method, is presented in the figure.
  • Yet another embodiment of the invention is the combination of barrier and dry mixtures from carbide or nitrous phases. layers of intermetallic compounds and multi-component alloys with non-corrosive aromatic layers of ceramic type. These purchases are especially important for the large blades of a gas turbine. operating and at the highest temperature.
  • this task is solved by the formation of a transitional adhesive microbial. It is an integral part of the United metals from the group of lanthanum. Scandium, Italy, citrus or hafnium with materials of the latest 5th layer of the applied protective protection and acid.
  • a commercially available metal is obtained by using a tart (0.5–2.0 ⁇ m) metal oxide or a non-metallic oxide.
  • Foreign implantation is carried out by irradiation of highly energetic ions of metals from the group IT-0, traction, scandium, citrus, lanthanum. a hafnium of metal and steel; foreign stirring by irradiating high-energy neutral gas or oxygen from one of the abovementioned metals. The alternate combination of processes of foreign implantation and foreign stirring, as well as the implantation of acidic metal implantation.
  • the ceramical layer is made up of cyclic oxides stabilized by oxides and it is produced. magnesium oxide and other elements.
  • the portable micro-industrial protective device obtained from the blade of an aircraft engine.
  • Table 1 shows the components and procedures for the disposal of micro-protective industrial devices, which are carried out by the proposed invention.
  • transitional mixtures of the compounds are indicated by the corresponding element, or by a compound, filled with a foreign-plasma method; + Designated transitional areas received by the implantation of the relevant 5 elements in the previous layer,
  • the value of the sprayed powder corresponds to the average content of elements in the process, the basic alloy at the beginning of the value,
  • the designation of the metallurgical mixtures complies with the average contents of the components and the indication of the basic alloying elements in the manufacture. 0 4. The meaning of the excipients is indicated by the basic words in the word.
  • Event ⁇ -1 A visit to the blade of a turbine blade of the 5th engine from the ZhS6U hot alloy is made up of the following mixtures: (a) - ⁇ ⁇ in the ⁇ 6 ⁇ alloy. (B) -I ⁇ aluminide, 50 ⁇ m, (s) -P ⁇ - ⁇ g in aluminide
  • Visit ⁇ -2 A visit to the blade of an aircraft engine from the ZhS6U alloy is made up of the following mixtures: (a) ⁇ ⁇ réelle in the ⁇ 6 ⁇ alloy. (B) - ⁇ ⁇ _- ⁇ (20) - ⁇ (18) - ⁇ 1 (12) - ⁇ (0.5), 50 ⁇ m, (s) - ⁇ Certainlyrion in ⁇ ,
  • Visit ⁇ 6 I referred to the main blade of the aircraft engine of 10 alloy ZhS-6 ⁇ , it consists of the following mixtures:
  • Attendance 1- 1 1 on a conventional blade of an aircraft engine from a ZhS26 alloy ⁇ consists of the following: 5 (a) ⁇ - a small aircraft in the ZhS26 ⁇ alloy

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Materials For Medical Uses (AREA)

Abstract

L'invention relève de la métallurgie et des constructions mécaniques et concerne le développement de revêtements de protection destinés à des pièces en alliages réfractaires et notamment aux ailettes de turbines. L'invention consiste à appliquer aux pièces des revêtements de protection ayant des propriétés réfractaires élevées, une bonne résistance à la corrosion dans les produits de combustion du carburant et une meilleure résistance aux cycles thermiques. Le revêtement est constitué de microcouches dont la combinaison confère des propriétés d'exploitation élevées aux composés intermétalliques, métaux et alliages condensés, oxydes et microcouches de transition obtenues par des procédés d'implantation d'ions. Ces revêtements et leur traitement par des flux d'ions à énergie élevée permettent un degré élevé d'adhésion à la surface de base et entre les microcouches, une répartition favorables des contraintes intérieures et l'apparition de nouvelles phases et structures dans le revêtement. Cette invention permet d'augmenter l'endurance et la durée de vie de pièces telles que notamment les ailettes de turbines à gaz et tout particulièrement des ailettes de turbines de moteurs d'aéronefs.
PCT/RU2000/000058 2000-02-17 2000-02-17 Revetement de protection composite fait d'alliages refractaires WO2001061067A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
PCT/RU2000/000058 WO2001061067A1 (fr) 2000-02-17 2000-02-17 Revetement de protection composite fait d'alliages refractaires
PCT/RU2000/000126 WO2001061066A1 (fr) 2000-02-17 2000-04-10 Procede d"application de revetements de protection sur des pieces en alliages refractaires
US10/203,021 US7229675B1 (en) 2000-02-17 2000-04-10 Protective coating method for pieces made of heat resistant alloys

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/RU2000/000058 WO2001061067A1 (fr) 2000-02-17 2000-02-17 Revetement de protection composite fait d'alliages refractaires

Publications (1)

Publication Number Publication Date
WO2001061067A1 true WO2001061067A1 (fr) 2001-08-23

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Application Number Title Priority Date Filing Date
PCT/RU2000/000058 WO2001061067A1 (fr) 2000-02-17 2000-02-17 Revetement de protection composite fait d'alliages refractaires
PCT/RU2000/000126 WO2001061066A1 (fr) 2000-02-17 2000-04-10 Procede d"application de revetements de protection sur des pieces en alliages refractaires

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/RU2000/000126 WO2001061066A1 (fr) 2000-02-17 2000-04-10 Procede d"application de revetements de protection sur des pieces en alliages refractaires

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7838083B1 (en) * 2005-01-28 2010-11-23 Sandia Corporation Ion beam assisted deposition of thermal barrier coatings

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0510468A2 (fr) * 1991-04-26 1992-10-28 International Business Machines Corporation Protection de FeMn contre la corrosion par implantation ionique
GB2285632A (en) * 1985-08-19 1995-07-19 Garrett Corp Thermal barrier coating system for superalloy components
EP0733723A1 (fr) * 1995-03-21 1996-09-25 Howmet Corporation Revêtement de barrière thermique
WO1996035826A1 (fr) * 1995-05-08 1996-11-14 Alliedsignal Inc. Revetement poreux formant une barriere thermique
EP0814178A1 (fr) * 1996-06-19 1997-12-29 ROLLS-ROYCE plc Revêtement de barrière thermique pour superalliage et méthode pour l'appliquer
GB2322382A (en) * 1997-02-22 1998-08-26 Rolls Royce Plc A coated superalloy article

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4854265A (en) * 1986-06-18 1989-08-08 Ricoh Company, Ltd. Thin film forming apparatus
GB8719794D0 (en) * 1987-08-21 1987-09-30 Scient Coatings Uk Ltd Depositing surface layers on substrates
US4915746A (en) * 1988-08-15 1990-04-10 Welsch Gerhard E Method of forming high temperature barriers in structural metals to make such metals creep resistant at high homologous temperatures
GB8827541D0 (en) * 1988-11-25 1988-12-29 Atomic Energy Authority Uk Multilayer coatings
RU2078148C1 (ru) * 1993-07-05 1997-04-27 Акционерное общество открытого типа "Моторостроитель" Способ нанесения покрытия на лопатку турбины
JP3136385B2 (ja) * 1993-12-08 2001-02-19 株式会社日立製作所 耐熱耐酸化性高強度部材及びその製造方法
RU2089655C1 (ru) * 1994-03-30 1997-09-10 Акционерное общество открытого типа "Моторостроитель" Способ получения защитного покрытия

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2285632A (en) * 1985-08-19 1995-07-19 Garrett Corp Thermal barrier coating system for superalloy components
EP0510468A2 (fr) * 1991-04-26 1992-10-28 International Business Machines Corporation Protection de FeMn contre la corrosion par implantation ionique
EP0733723A1 (fr) * 1995-03-21 1996-09-25 Howmet Corporation Revêtement de barrière thermique
WO1996035826A1 (fr) * 1995-05-08 1996-11-14 Alliedsignal Inc. Revetement poreux formant une barriere thermique
EP0814178A1 (fr) * 1996-06-19 1997-12-29 ROLLS-ROYCE plc Revêtement de barrière thermique pour superalliage et méthode pour l'appliquer
GB2322382A (en) * 1997-02-22 1998-08-26 Rolls Royce Plc A coated superalloy article

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Publication number Publication date
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