WO2001041960A2 - Spanabhebendes profilwerkzeug zur herstellung von spiral- und hypoidkegelrädern - Google Patents
Spanabhebendes profilwerkzeug zur herstellung von spiral- und hypoidkegelrädern Download PDFInfo
- Publication number
- WO2001041960A2 WO2001041960A2 PCT/EP2000/012013 EP0012013W WO0141960A2 WO 2001041960 A2 WO2001041960 A2 WO 2001041960A2 EP 0012013 W EP0012013 W EP 0012013W WO 0141960 A2 WO0141960 A2 WO 0141960A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- profile
- section
- generating
- tool
- relief
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F21/00—Tools specially adapted for use in machines for manufacturing gear teeth
- B23F21/02—Grinding discs; Grinding worms
- B23F21/023—Face-mill-type, i.e. cup-shaped, grinding wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F21/00—Tools specially adapted for use in machines for manufacturing gear teeth
- B23F21/02—Grinding discs; Grinding worms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F21/00—Tools specially adapted for use in machines for manufacturing gear teeth
- B23F21/12—Milling tools
- B23F21/14—Profile cutters of disc type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F21/00—Tools specially adapted for use in machines for manufacturing gear teeth
- B23F21/12—Milling tools
- B23F21/22—Face-mills for longitudinally-curved gear teeth
Definitions
- the present invention relates to a profile tool for machining workpieces in the form of spiral and hypoid bevel gears, in particular for motor vehicle transmissions, according to the preamble of claim 1.
- Chamfer on the tooth base is required if the cutting wheel also produces a head edge break during gear hobbing. In many cases, a rounding or chamfer is also provided as a transition from the active flank to the outer diameter, which is often roughly tolerated. Special gears are used for special applications, e.g. B. the so-called Symmarc gears for heavy-duty gearboxes.
- the CNC dresser can have a rotating dressing tool in the form of a diamond roller.
- the vertical position of the axis of rotation of the diamond roller is determined by the working area.
- the dressing spindle is arranged on a cross slide that can be moved in two CNC axes.
- the diamond form roller is guided along the contour of the grinding wheel, its geometric parameters, i. H. the profile radius and the diameter are taken into account.
- Diamond form rollers have a considerably higher stability of the profile radius compared to the standing dressing tools, so that even grinding wheel contours with a large profile angle range can be precisely dressed. They are therefore suitable for both partial hob grinding and profile grinding.
- the grinding wheel profile coordinates i.e. H.
- the target contour is calculated using special software based on the workpiece data, taking into account the specific conditions of the gear hobbing or profile grinding.
- the calculated grinding wheel profiles are basic forms that can be described mathematically, namely straight lines for partial hob grinding and involutes for profile grinding. Most known CNC controls can only process straight lines, arcs or splines. If the basic shapes are to be modified for the reasons described above, If they are superimposed, they must generally be described by tables of support points due to the complex calculation.
- the object of the present invention is to propose a profile tool with which the design options in the design, taking into account the growing demands on the functionality of bevel gear sets, in particular the smoothness, the load-bearing capacity and the relocability, as well as with regard to simple assembly and economical production Development of bevel drives improved and special profile shapes made possible.
- the invention therefore provides that the profile of a profile tool for the machining of spiral and hypoid bevel gears defined by the exclusive use of straight lines and circles and their combinations is changed in the radial direction by superimposing an n-th order polynomial.
- the profiles of these sections then result from the radial overlay of the conventional profile elements, ie straight line and / or circle, with the new profile element, ie the nth order polynomial.
- the coordinate origin can be freely selected for each polynomial used and in the simplest case lies at the transition from one section to the other.
- n-th order polynomials for defining the tool profile shape is that additional degrees of freedom can be added via the coefficients Ki to generate the workpiece geometry. This extends the design options in the development of bevel gears and enables special profile shapes. The profile deviations, for example on a ring gear, can be significantly reduced.
- the generation of the tool profile shape via the machine kinematics is state of the art. This can be done on the production machine as well as on a special machine for tool manufacture or tool reprocessing.
- the profile shapes according to the invention can be produced on the tool by appropriate development or adaptation of the software. The invention is explained in more detail below with reference to the drawing, in which an advantageous exemplary embodiment of a profile tool designed according to the invention is shown. Show it:
- Fig. 1 shows a radial section through such a tool
- Fig. 2 is an enlarged view of part of the
- FIG. 1 shows a radial section through a profile tool designed according to the invention, which is suitable for machining spiral and hypoid bevel gears, for example for the bevel drive of a motor vehicle transmission.
- profile element is added to these known profile sections in the form of straight lines and circles an nth order polynomial is described.
- This profile element can optionally be used in profile sections 3 to 5, the profile shape within these individual sections resulting from the radial superimposition of the two profile elements, ie a straight line and / or a circle with the nth order polynomial.
- the coordinate origin for each polynomial used can be freely selected and in the simplest case lies at the transition from one section to the adjacent section.
- the individual polynomial can, as shown in FIG. 2, be defined as follows:
- ⁇ _rp K 2 * ⁇ _xp 2 + K 3 * ⁇ _xp 3 + ... K i * ⁇ _xp i + ... + K n * ⁇ _xp n
- ⁇ _rp ⁇ (K x * ⁇ _xp xl )
- the coefficients Ki are real numbers that can be freely selected for each section as required and can also assume the value 0 in special cases.
- profile shapes which are defined by point sequences or splines if they are used as a combination of the profile elements described above (straight line, circle and polynomial) in the effective range, ie chip formation on the workpiece with a maximum len radial deviation of 0.003 mm can be approximated and if the cheapest approximation by straight line and circle is less precise.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Transmission (AREA)
- Gear Processing (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00989925A EP1276581A2 (de) | 1999-12-06 | 2000-11-30 | Spanabhebendes profilwerkzeug zur herstellung von spiral- und hypoidkegelrädern |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19958675.6 | 1999-12-06 | ||
DE19958675A DE19958675A1 (de) | 1999-12-06 | 1999-12-06 | Profilwerkzeug |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2001041960A2 true WO2001041960A2 (de) | 2001-06-14 |
WO2001041960A3 WO2001041960A3 (de) | 2001-11-01 |
Family
ID=7931544
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2000/012013 WO2001041960A2 (de) | 1999-12-06 | 2000-11-30 | Spanabhebendes profilwerkzeug zur herstellung von spiral- und hypoidkegelrädern |
Country Status (4)
Country | Link |
---|---|
US (1) | US20020182998A1 (de) |
EP (1) | EP1276581A2 (de) |
DE (1) | DE19958675A1 (de) |
WO (1) | WO2001041960A2 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8950076B2 (en) | 2011-07-25 | 2015-02-10 | Bettcher Industries, Inc. | Power operated rotary knife |
EP3120960A1 (de) * | 2015-07-20 | 2017-01-25 | Klingelnberg AG | Verfahren zum nachbearbeiten eines kegelrads im bereich des zahnkopfes, maschine zum bearbeiten von kegelrädern und entsprechend ausgelegtes schleifwerkzeug |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8267624B2 (en) * | 2005-06-27 | 2012-09-18 | The Gleason Works | Full point width cutting blades |
HUE056966T2 (hu) | 2007-02-26 | 2022-04-28 | Greenleaf Tech Corporation | Horonymarási eljárás |
CN114799362A (zh) * | 2022-06-28 | 2022-07-29 | 湖南中大创远数控装备有限公司 | 磨削机、碗形砂轮及碗形砂轮的修形方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1098332B (de) * | 1955-07-30 | 1961-01-26 | Jin Inoue | Schleifwerkzeug zur Bearbeitung von Zahnraedern mit in ihrem Laengsverlauf gekruemmten und Evolventenprofil besitzenden Zaehnen |
GB1028800A (en) * | 1964-09-05 | 1966-05-11 | Zahnschneidemaschinenfab Modul | Improvements in or relating to machines for machining curved or straight tooth bevel gears |
US4260299A (en) * | 1979-05-25 | 1981-04-07 | The Gleason Works | Cutting tools having compound cutting faces |
DE4305409A1 (de) * | 1993-02-22 | 1994-08-25 | Ibh Bernhard Hilpert Ingenieur | Verfahren zur numerischen Bahnsteuerung |
US5374142A (en) * | 1992-12-03 | 1994-12-20 | Dana Corporation | Tip relief cutter blades |
DE4420225C1 (de) * | 1994-06-07 | 1995-06-22 | Niles Werkzeugmasch Gmbh | Verfahren zum Zahnflankenprofilschleifen oder -fräsen außenschrägverzahnter Werkstücke |
US5624301A (en) * | 1992-03-27 | 1997-04-29 | Niles Werkzeugmaschinen Gmbh Berlin | Method and mechanism for the grinding of groove-shaped external profiles on work pieces |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4644814A (en) * | 1985-07-22 | 1987-02-24 | Rouverol William S | Wide-angle gearing |
EP0328482B1 (de) * | 1988-02-12 | 1993-07-14 | Reishauer Ag. | Scheibenförmiges, rotierendes Werkzeug zum Profilieren von zylindrischen Schleifschnecken zum Schleifen von Zahnrädern |
US5083474A (en) * | 1991-06-04 | 1992-01-28 | Axicon Gear Company | Zero transmission error gearing |
US5802921A (en) * | 1996-08-13 | 1998-09-08 | Rouverol; William S. | Maximum power density gearing |
US6205879B1 (en) * | 1999-06-28 | 2001-03-27 | Visteon Global Technologies, Inc. | Helical and spur gear drive with double crowned pinion tooth surfaces and conjugated gear tooth surfaces |
-
1999
- 1999-12-06 DE DE19958675A patent/DE19958675A1/de not_active Ceased
-
2000
- 2000-11-30 WO PCT/EP2000/012013 patent/WO2001041960A2/de not_active Application Discontinuation
- 2000-11-30 EP EP00989925A patent/EP1276581A2/de not_active Ceased
- 2000-11-30 US US10/130,459 patent/US20020182998A1/en not_active Abandoned
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1098332B (de) * | 1955-07-30 | 1961-01-26 | Jin Inoue | Schleifwerkzeug zur Bearbeitung von Zahnraedern mit in ihrem Laengsverlauf gekruemmten und Evolventenprofil besitzenden Zaehnen |
GB1028800A (en) * | 1964-09-05 | 1966-05-11 | Zahnschneidemaschinenfab Modul | Improvements in or relating to machines for machining curved or straight tooth bevel gears |
US4260299A (en) * | 1979-05-25 | 1981-04-07 | The Gleason Works | Cutting tools having compound cutting faces |
US5624301A (en) * | 1992-03-27 | 1997-04-29 | Niles Werkzeugmaschinen Gmbh Berlin | Method and mechanism for the grinding of groove-shaped external profiles on work pieces |
US5374142A (en) * | 1992-12-03 | 1994-12-20 | Dana Corporation | Tip relief cutter blades |
DE4305409A1 (de) * | 1993-02-22 | 1994-08-25 | Ibh Bernhard Hilpert Ingenieur | Verfahren zur numerischen Bahnsteuerung |
DE4420225C1 (de) * | 1994-06-07 | 1995-06-22 | Niles Werkzeugmasch Gmbh | Verfahren zum Zahnflankenprofilschleifen oder -fräsen außenschrägverzahnter Werkstücke |
Non-Patent Citations (1)
Title |
---|
HOEHNKE M ET AL: "KOMPLEXE PROFILE DOPPELKEGELFOERMIGER SCHLEIFKOERPER FUER ZAHN- FLANKEN NUMERISCH GESTEUERT ABRICHTEN" WERKSTATT UND BETRIEB,DE,CARL HANSER VERLAG. MUNCHEN, Bd. 124, Nr. 8, 1. August 1991 (1991-08-01), Seiten 661-663, XP000243308 ISSN: 0043-2792 in der Anmeldung erw{hnt * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8950076B2 (en) | 2011-07-25 | 2015-02-10 | Bettcher Industries, Inc. | Power operated rotary knife |
EP3120960A1 (de) * | 2015-07-20 | 2017-01-25 | Klingelnberg AG | Verfahren zum nachbearbeiten eines kegelrads im bereich des zahnkopfes, maschine zum bearbeiten von kegelrädern und entsprechend ausgelegtes schleifwerkzeug |
US10252360B2 (en) | 2015-07-20 | 2019-04-09 | Klingelnberg Ag | Method for finish machining of a bevel gear in a region of a tooth head, machine for machining bevel gears, and grinding tool for use in association therewith |
Also Published As
Publication number | Publication date |
---|---|
US20020182998A1 (en) | 2002-12-05 |
WO2001041960A3 (de) | 2001-11-01 |
DE19958675A1 (de) | 2001-06-07 |
EP1276581A2 (de) | 2003-01-22 |
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